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May 18, 2018 | Author: Jocemar Martins | Category: Cable, Electrical Wiring, Automation, Electrical Network, Alternating Current


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Modicon M218 Logic Controller EIO0000000843 12/2012Modicon M218 Logic Controller Hardware Guide 12/2012 EIO0000000843.04 www.schneider-electric.com The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information that is contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage. © 2012 Schneider Electric. All rights reserved. 2 EIO0000000843 12/2012 Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Basics of the TM218 System . . . . . . . . . . . . . . . . . . . . . . M218 System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M218 System Expansion Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . Expansion Modules and Maximum Hardware Configuration . . . . . . . . . . 7 9 13 14 16 18 Chapter 2 TM218 System General Rules for Implementing . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Rules and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grounding the TM218 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 24 27 30 33 38 Chapter 3 M218 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 M218 Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modicon M218 Logic Controller Devices Overview. . . . . . . . . . . . . . . . . . Real Time Clock (RTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 M218 Controller Diagnostic and I/O Management . . . . . . . . . . . . . . . . . . System and I/O Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Run/Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 44 45 48 51 52 56 57 60 Chapter 4 M218 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 M218 Mechanical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Minimum Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing and Removing the Controller with Expansions from a DIN Rail. Mounting on a Metallic Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 M218 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Supply Characteristics and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 67 68 69 71 73 74 76 78 79 80 EIO0000000843 12/2012 3 Chapter 5 TM218LDA16DRN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA16DRN Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA16DRN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA16DRN Fast Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA16DRN Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 86 89 93 95 Chapter 6 TM218LDA24DRN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA24DRN Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA24DRN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA24DRN Fast Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA24DRN Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 100 103 107 109 Chapter 7 TM218LDA24DRHN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA24DRHN Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA24DRHN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA24DRHN Fast Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA24DRHN Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 114 117 121 123 Chapter 8 TM218LDD24DUPHN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD24DUPHN Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD24DUPHN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD24DUPHN Fast Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD24DUPHN Regular Output . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD24DUPHN Fast Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 128 131 135 137 140 Chapter 9 TM218LDAE24DRHN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDAE24DRHN Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDAE24DRHN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDAE24DRHN Fast Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDAE24DRHN Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 144 147 151 153 Chapter 10 TM218LDA40DRN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DRN Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DRN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DRN Fast Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DRN Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 158 161 165 167 Chapter 11 TM218LDA40DRPHN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DRPHN Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DRPHN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DRPHN Fast Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DRPHN Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DRPHN Fast Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 172 175 179 181 184 Chapter 12 TM218LDD40DUPHNB . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD40DUPHNB Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD40DUPHNB Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD40DUPHNB Fast Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD40DUPHNB Regular Output . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDD40DUPHNB Fast Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 188 191 195 197 200 4 EIO0000000843 12/2012 Chapter 13 TM218LDAE40DRPHN . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDAE40DRPHN Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDAE40DRPHN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDAE40DRPHN Fast Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDAE40DRPHN Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDAE40DRPHN Fast Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 204 207 211 213 216 Chapter 14 TM218LDA40DR2HN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR2HN Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR2HN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR2HN Fast Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR2HN Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR2HN Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 220 223 227 229 232 Chapter 15 TM218LDA40DR4PHN . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR4PHN Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR4PHN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR4PHN Fast Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR4PHN Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR4PHN Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR4PHN Fast Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA40DR4PHN Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 238 241 245 247 250 253 256 Chapter 16 TM218LDA60DRN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA60DRN Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA60DRN Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA60DRN Fast Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM218LDA60DRN Relay Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259 260 263 266 268 Chapter 17 Integrated Communication Ports . . . . . . . . . . . . . . . . . . Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USB Programming Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Link Port 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Link Port 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 272 275 276 279 Chapter 18 Connecting the Modicon M218 Logic Controller to a PC Connecting the Controller to a PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281 281 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 307 EIO0000000843 12/2012 5 6 EIO0000000843 12/2012 and look at the equipment to become familiar with the device before trying to install. operate. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. EIO0000000843 12/2012 7 .Safety Information § Important Information NOTICE Read these instructions carefully. or maintain it. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. and has received safety training to recognize and avoid the hazards involved. serviced. 8 EIO0000000843 12/2012 . operated. and maintained only by qualified personnel.PLEASE NOTE Electrical equipment should be installed. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation. Users should read through the entire document to understand all its features.31.0.30 The technical characteristics of the devices described in this manual also appear online. NOTE: Read and understand this document and all related documents (see page 10) before installing.About the Book At a Glance Document Scope The purpose of this document is to: show you how to install and operate your controller show you how to connect the controller to a programming device equipped with SoMachine software help you understand how to interface the controller with I/O modules. Validity Note This document has been updated with the release of SoMachine M218 Add-On V2. In line with our policy of constant improvement. EIO0000000843 12/2012 9 . operating or maintaining your controller. we may revise content over time to improve clarity and accuracy. HMI and other devices help you become familiar with the controller features. If you see a difference between the manual and online information. The characteristics that are presented in this manual should be the same as those characteristics that appear online. use the online information as your reference. hardware. EIO0000000451 (fre).. EIO0000000446 (ger). cables.N I/O Expansion Module Hardware Guide Modicon TM2 Analog I/O Module Hardware Guide Modicon M218 Logic Controller Instruction Sheet You can download these technical publications and other technical information from our website at www. hardware. EIO0000000447 (spa). accessories. EIO0000000830 (chs) EIO0000000450 (eng). or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.com. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. Product Related Information DANGER HAZARD OF ELECTRIC SHOCK. EIO0000001034 (chs) EIO0000000444 (eng). Replace and secure all covers. EIO0000000445 (fre). and wires and confirm that a proper ground connection exists before applying power to the unit. 10 EIO0000000843 12/2012 . EIO0000000452 (ger).schneider-electric.Related Documents Title of Documentation Modicon M218 Logic Controller Programming Guide Modicon TM2 Digital I/O Module Hardware Guide Reference Number EIO0000000827 (eng). or installing or removing any accessories. EIO0000000455 (chs) EIO0000001033 (eng). EIO0000000448 (ita). Failure to follow these instructions will result in death or serious injury. EIO0000000453 (spa).. cables. Use only the specified voltage when operating this equipment and any associated products. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. EIO0000000449 (chs) S1A63573 TM2. EIO0000000454 (ita). for certain critical control functions. DANGER EXPLOSIVE POTENTIAL Install and use this equipment in non-hazardous locations only. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. power outage and restart. or equipment damage. 1 EIO0000000843 12/2012 11 . "Safety Guidelines for the Application. Only install this equipment in zones known to be free of a hazardous atmosphere. provide a means to achieve a safe state during and after a path failure.1 (latest edition).1 (latest edition). Separate or redundant control paths must be provided for critical control functions. serious injury.This equipment has been designed to operate outside of any hazardous location. "Safety Standards for Construction and Guide for Selection. WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and. For additional information. Failure to follow these instructions can result in death. Installation. and Maintenance of Solid State Control" and to NEMA ICS 7. Observe all accident prevention regulations and local safety guidelines. Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location. refer to NEMA ICS 1. Examples of critical control functions are emergency stop and overtravel stop. System control paths may include communication links.1 Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions will result in death or serious injury. You can reach us by e-mail at [email protected] UNINTENDED EQUIPMENT OPERATION Only use software approved by Schneider Electric for use with this equipment. serious injury. User Comments We welcome your comments about this document. 12 EIO0000000843 12/2012 . or equipment damage.com. Update your application program every time you change the physical hardware configuration. Failure to follow these instructions can result in death. Modicon M218 Logic Controller Basics of the TM218 System EIO0000000843 12/2012 Basics of the TM218 System 1 Overview This chapter provides general information about the TM218 system architecture and its components. What Is in This Chapter? This chapter contains the following topics: Topic M218 System Architecture M218 System Expansion Architecture Expansion Modules and Maximum Hardware Configuration Page 14 16 18 EIO0000000843 12/2012 13 . Basics of the TM218 System M218 System Architecture Introduction The M218 system is a compact control system that offers an all-in-one solution with optimized configurations and an expandable architecture. Architecture Example The following figure provides an example of a Modicon M218 Logic Controller in a hardware environment: 14 EIO0000000843 12/2012 . Hardware Guide) to connect TM2 I/O expansion modules Application requirements determine the architecture of your M218 system.N Expansion Modules...N I/O expansion modules (see page 18) TM2 I/O expansion modules (see page 19) An accessory TM2DOCKN adaptor module (see ModiconTM2. The figure below shows the components of the M218 system: 1 2 3 4 5 M218 controller TM2.N expansion I/O module TM2 adaptor module TM2DOCKN TM2 digital or analog expansion module TM2 high speed counter (HSC) or TWDPTO220DT pulse train output (PTO) expansion modules EIO0000000843 12/2012 15 ...Basics of the TM218 System M218 System Architecture Optimized configurations and flexibility are provided by the association of: M218 Logic Controllers TM2... .. Direct Connection of Expansion Modules TM2.N expansion modules are connected directly to M218 controllers through a soft ribbon cable: Connection of Expansion Modules with an Adaptor Module TM2 system expansion modules can be connected with M218 controllers using the TM2DOCKN adaptor module. The adaptor module is installed between the M218 controller and the TM2 expansion modules: 16 EIO0000000843 12/2012 .Basics of the TM218 System M218 System Expansion Architecture Overview There are 2 ways to connect expansion modules to M218 controllers: direct connection connection with an adaptor module Both connection types can be used simultaneously. .Basics of the TM218 System Using Direct Connection and Connection with Adaptor Module Simultaneously The two types of connections can be used with a single M218 controller to connect TM2.. the connection sequence is the following (from left to right): Connect the TM2.. Connect the TM2 expansion module(s) to the adaptor module. EIO0000000843 12/2012 17 ..N and TM2 expansion modules simultaneously: In this case..N expansion module(s) directly to the M218 controller.. Connect the adaptor module TM2DOCKN to the TM2.N expansion module. .. Hardware Guide) TM2AMO2HTN (see ModiconTM2.N Expansion Modules. Hardware Guide) TM2AMI2HTN (see ModiconTM2.... The following types of electronic modules are supported: TM2.Basics of the TM218 System Expansion Modules and Maximum Hardware Configuration Overview You can expand the number of I/Os of your M218 controller by adding I/O expansion modules.N Expansion Modules.. The table below lists the different types of TM2..N Expansion Modules..N digital and analog expansion I/O modules TM2DOCKN adaptor module for TM2 expansion modules TM2 digital and analog expansion I/O modules TM2 high speed counter expansion modules (HSC) TWDPTO220DT pulse train output expansion module (PTO) TM2. Hardware Guide) 18 EIO0000000843 12/2012 .N Expansion Modules.N Adaptor module for TM2 expansion modules Expansion Modules. Hardware Guide).....N Expansion Modules The expansion modules are connected directly with the controller by a soft ribbon cable.. Hardware Guide) Description 8 regular inputs. which are available to create expansion I/O slices: Reference TM2DMM16DRTN (see ModiconTM2... 8 relay outputs 2 analog inputs 4 analog inputs 2 analog outputs TM2DOCKN Adaptor Module The adaptor module allows to connect TM2 expansion modules to your M218 controller: Reference Description TM2DOCKN (see ModiconTM2... Hardware Guide) TM2AMI4HTN (see ModiconTM2.N expansion modules (see ModiconTM2.N Expansion Modules.. Hardware Guide) Output Modules TM2DRA8RT (see Modicon TM2. Hardware Guide) TM2DDI8DT (see Modicon TM2. Hardware Guide) TM2DDO8TT (see Modicon TM2. Hardware Guide) TM2DDO16UK TM2DDO16TK (see Modicon TM2. Hardware Guide) TM2DDI32DK (see Modicon TM2. Digital I/O Modules. Digital I/O Modules.Basics of the TM218 System TM2 Expansion Modules TM2 expansion modules are connected to your M218 controller with the use of the TM2DOCKN adaptor module. Hardware Guide) TM2DDI16DK (see Modicon TM2. Digital I/O Modules. Digital I/O Modules. Hardware Guide) with the corresponding number of channels and channel type: Reference Input Modules TM2DAI8DT (see Modicon TM2. Digital I/O Modules. Digital I/O Modules. Hardware Guide) 8 16 8 8 16 16 32 32 Outputs Relay Outputs Relay Outputs Transistor sink Outputs Transistor source Outputs Transistor sink Outputs Transistor source Outputs Transistor sink Outputs Transistor source 8 8 16 16 32 Inputs Inputs Inputs Inputs Inputs Channels Channel Type EIO0000000843 12/2012 19 . The following table shows the compatible TM2 digital I/O expansion modules (see Modicon TM2. Digital I/O Modules. Digital I/O Modules. Digital I/O Modules. Digital I/O Modules. Hardware Guide) TM2DDO32TK (see Modicon TM2. Hardware Guide) TM2DDI16DT (see Modicon TM2. Digital I/O Modules. Hardware Guide) TM2DDO8UT (see Modicon TM2. Digital I/O Modules. Digital I/O Modules. Hardware Guide) TM2DDO32UK (see Modicon TM2. Hardware Guide) TM2DRA16RT (see Modicon TM2. Hardware Guide) 2 1 2 1 2 1 Inputs Output Inputs Output Low-level inputs Output 1 2 Output Outputs 2 2 4 8 8 8 8 High-level inputs Low-level inputs Inputs Inputs Inputs Inputs Inputs Channels Channel Type 20 EIO0000000843 12/2012 . Digital I/O Modules. Analog I/O Modules. Hardware Guide) Mixed Modules TM2AMM3HT (see Modicon TM2. Hardware Guide) TM2ARI8HT TM2ARI8LRJ (see Modicon TM2. Hardware Guide) with the corresponding number of channels and channel type: Reference Input Modules TM2AMI2HT (see Modicon TM2. Hardware Guide) TM2AMI2LT TM2AMI4LT (see Modicon TM2. Analog I/O Modules. Analog I/O Modules. Analog I/O Modules. Analog I/O Modules. Analog I/O Modules. Hardware Guide) Output Modules TM2AMO1HT TM2AVO2HT (see Modicon TM2. Hardware Guide) TM2AMM6HT (see Modicon TM2. Hardware Guide) The following table shows the compatible TM2 analog I/O expansion modules (see Modicon TM2.Basics of the TM218 System Reference Mixed Modules TM2DMM8DRT Channels Channel Type 4 4 16 8 Inputs Outputs Relay Inputs Outputs Relay TM2DMM24DRF (see Modicon TM2. Analog I/O Modules. Hardware Guide) TM2AMI8HT (see Modicon TM2. Hardware Guide) TM2ARI8LT (see Modicon TM2. Analog I/O Modules. Hardware Guide) TM2ALM3LT (see Modicon TM2. Analog I/O Modules. Analog I/O Modules. Hardware Guide) TM200HSC206DF (see Modicon TM2. High Speed Counter Modules.Basics of the TM218 System The following table shows the compatible TM200HSC206D• modules (see Modicon TM2. Pulse Train 2 Output. Hardware Guide) with the corresponding number of counter channels and I/Os per channel: Reference TM200HSC206DT (see Modicon TM2. Pulse Train Output. TWDPTO220DT Expansion Module Hardware Guide) Maximum Hardware Configuration The following table shows the maximum number of expansion modules for each Modicon M218 Logic Controller: Controller Maximum Number of Expansion Modules 4 4 Maximum Number of I/O Points 144 152 Maximum Number of Relay Outputs 42 42 TM218LDA16DRN TM218LDA24DRN TM218LDA24DRHN TM218LDD24DUPHN TM218LDAE24DRHN TM218LDA40DRN TM218LDA40DRPHN TM218LDD40DUPHNB TM218LDAE40DRPHN TM218LDA40DR2HN TM218LDA40DR4PHN 7 248 90 EIO0000000843 12/2012 21 . The following table shows the compatible TWDPTO220DT PTO expansion module with the corresponding number of channels and I/Os per channel: Reference PTO Channels TWDPTO220DT (see Modicon M218. TWDPTO220DT Expansion Module Hardware Guide) connects to your M218 controller with the use of the TM2DOCKN adaptor module. High Speed Counter Modules. Hardware Guide) Counter Channels 2 I/Os per Channel 6 inputs 2 outputs 2 6 inputs 2 outputs TWDPTO220DT PTO Expansion Module The TWDPTO220DT PTO expansion module (see Modicon M218. High Speed Counter Modules. Basics of the TM218 System Controller Maximum Number of Expansion Modules 7 Maximum Number of I/O Points 268 Maximum Number of Relay Outputs 120 TM218LDA60DRN 22 EIO0000000843 12/2012 . and the environmental specifications of the controller. What Is in This Chapter? This chapter contains the following topics: Topic Introduction Installation Requirement Environmental Characteristics Wiring Rules and Recommendations Grounding the TM218 System Page 24 27 30 33 38 EIO0000000843 12/2012 23 .Modicon M218 Logic Controller TM218 System General Rules for Implementing EIO0000000843 12/2012 TM218 System General Rules for Implementing 2 Overview This chapter describes the installation requirements. wiring rules and recommendations. only the user can determine the automation equipment and the related safeties and interlocks which can be properly used. as when backup redundancy is needed. WARNING UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY Do not use this controller and related software on equipment which does not have point-of-operation protection. Only the user can be aware of all the conditions and factors present during the setup.TM218 System General Rules for Implementing Introduction Before You Begin Do not use this product on machinery lacking effective point-of-operation guarding. Lack of effective point-of-operation guarding on a machine can result in serious injury to the operator of that machine. In some applications. Failure to follow these instructions can result in death. Ensure that appropriate safeties and mechanical/electrical interlocks related to point-ofoperation protection have been installed and are operational before placing the equipment into service. This is necessary if the operator’s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur. The M218 controller and related software products alone cannot protect an operator from injury. this equipment cannot be substituted for or take the place of point-of-operation protection. government regulations. The M218 controller and related software is used to control a variety of industrial processes. For this reason. When selecting automation and control equipment and related software for a particular application. operation. more than one processor may be required. Do not reach into machinery during operation. or equipment damage. and maintenance of the machine. All interlocks and safeties related to point-of-operation protection must be coordinated with the related automation equipment and software programming. unusual conditions. degree of protection required. production methods. 24 EIO0000000843 12/2012 . The type or model of automation equipment suitable for each application will vary depending on the factors such as the control function required. the user should refer to the applicable local and national standards and regulations. additional operator protection such as point-of-operation guarding must be provided. therefore. In some applications. etc. serious injury. TM218 System General Rules for Implementing WARNING UNINTENDED EQUIPMENT OPERATION Use appropriate safety interlocks where personnel and/or equipment hazards exist. serious injury. EIO0000000843 12/2012 25 . Do not connect any wiring to unused connections. Use the sensor and actuator power supplies only for supplying power to the sensors or actuators connected to the module. CAUTION EQUIPMENT OPERATION HAZARD Verify that all installation and set up procedures have been completed. Install and operate this equipment in an enclosure appropriately rated for its intended environment. Do not use this equipment in safety-critical machine functions. or other representations that may be included in this and other related documents. Failure to follow these instructions can result in injury or equipment damage. Power line and output circuits must be wired and fused in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment. Before operational tests are performed. Failure to follow these instructions can result in death.). or modify this equipment. Do not disassemble. NOTE: Coordination of safeties and mechanical/electrical interlocks for point-ofoperation protection is outside the scope of this document. and are generally not included in any wiring diagrams. or equipment damage. programming examples. and debris from equipment.C. or to connections designated as Not Connected (N. remove all blocks or other temporary holding means used for shipment from all component devices. the system should be given a start-up test by qualified personnel to verify correct operation of the equipment. Start-Up and Test Before using electrical control and automation equipment for regular operation after installation. Remove tools. meters. It is important that the arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing. application examples. repair. installation examples. Before energizing equipment: Remove tools. Perform all start-up tests recommended by the manufacturer. regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components.TM218 System General Rules for Implementing Follow all start-up tests recommended in the equipment documentation. Store all equipment documentation for future references. meters. Close the equipment enclosure door. Access to other controls should be restricted to prevent unauthorized changes in operating characteristics or machine behavior. Remove ground from incoming power lines. 26 EIO0000000843 12/2012 . and debris from equipment. Operation and Adjustments There are hazards that can be encountered if this equipment is improperly operated or adjusted. Use the instructions from the manufacturers as a guide for functional. follow recommendations in equipment documentation to help prevent accidental equipment damage or injury. It may be possible to misadjust this equipment and thereby producing unintended consequences. Only those operational adjustments actually required by the operator should be accessible to the operator. If high-potential voltage testing is necessary. Restrict access to such adjustments only to qualified personnel familiar with the machinery used and the instructions of the equipment manufacturers for all of the electrical equipment employed. or other like adjustments. electrical. Verify that the completed system is free from all short circuits and grounds. except those grounds installed according to local and national regulations. hardware. DANGER HAZARD OF ELECTRIC SHOCK. accessories. Use only the specified voltage when operating this equipment and any associated products. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. or installing or removing any accessories. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. onto a mounting plate or in a panel.TM218 System General Rules for Implementing Installation Requirement Before Starting Read and understand this chapter before beginning the installation of your TM218 system. cables. Remove the control system from its mounting rail. Failure to follow these instructions will result in death or serious injury. NOTICE ELECTROSTATIC DISCHARGE Store all components in their protective packaging until immediately before assembly. mounting plate or panel before disassembling the equipment. EIO0000000843 12/2012 27 . and wires and confirm that a proper ground connection exists before applying power to the unit. Failure to follow these instructions can result in equipment damage. Replace and secure all covers. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. Disconnecting Power All options and modules should be assembled and installed before installing the control system on a mounting rail. hardware. Never touch exposed conductive parts such as contacts or terminals. cables. or modify this equipment. or to connections designated as Not Connected (N. Do not connect any wiring to unused connections. serious injury. Do not disassemble. Failure to follow these instructions will result in death or serious injury. Only install this equipment in zones known to be free of a hazardous atmosphere. Failure to follow these instructions can result in death.TM218 System General Rules for Implementing Programming Considerations WARNING UNINTENDED EQUIPMENT OPERATION Only use software approved by Schneider Electric for use with this equipment.). DANGER EXPLOSIVE POTENTIAL Install and use this equipment in non-hazardous locations only. serious injury. Operating Environment This equipment has been designed to operate outside of any hazardous location. Failure to follow these instructions can result in death. Use the sensor and actuator power supplies only for supplying power to the sensors or actuators connected to the module. Install and operate this equipment in an enclosure appropriately rated for its intended environment.C. Power line and output circuits must be wired and fused in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment. Do not use this equipment in safety-critical machine functions. repair. or equipment damage. or equipment damage. Update your application program every time you change the physical hardware configuration. 28 EIO0000000843 12/2012 . WARNING UNINTENDED EQUIPMENT OPERATION Use appropriate safety interlocks where personnel and/or equipment hazards exist. Failure to follow these instructions can result in death.TM218 System General Rules for Implementing WARNING UNINTENDED EQUIPMENT OPERATION Install and operate this equipment according to the environmental conditions described in the operating limits. serious injury. EIO0000000843 12/2012 29 . or equipment damage. 158 ° F) 5. All TM218 system components meet European Community (CE) requirements for open equipment as defined by EN61131-2.13..70 ° C (...560 ft) 0. Standard compliance Ambient operating temperature Storage temperature Relative humidity IEC61131-2 Horizontal installation 0. the ability to meet electromagnetic compatibility requirements in the presence of conducted and/or radiated interference may be reduced. Use enclosures with a keyed locking mechanism to minimize unauthorized access..843 ft) Degree of pollution IEC60664 Degree of protection Corrosion immunity Operating altitude Storage altitude IEC61131-2 30 EIO0000000843 12/2012 . or in environments that do not meet the specifications in this manual.55 ° C (32.2000 m (0. If they are used in environments other than those described in the standard.. Use metal enclosures to improve the electromagnetic immunity of your TM218 system.. This equipment is intended for use in a Pollution Degree 2 industrial environment. Environmental Characteristics This equipment meets CE requirements as indicated in the table below..TM218 System General Rules for Implementing Environmental Characteristics Enclosure Requirements TM218 system components are designed as Zone B.. The table below gives the general environmental characteristics: Characteristic Specification This product is compliant with Europe RoHS recommendations and China RoHS regulations..6.25. You must install them in an enclosure designed for the specific environmental conditions and to minimize the possibility of unintended contact with hazardous voltages.95% (non-condensing) 2 IP20 with protective covers in place No 0....131 ° F) ...9..3000 m (0.... Class A industrial equipment according to IEC/CISPR Publication 11. TM218 System General Rules for Implementing Characteristic Vibration resistance Specification Mounted on a DIN rail 3.5 mm (0.138 in.) fixed amplitude from 5...8.4 Hz 9.8 m/s2 (1 gn) fixed acceleration from 8.4...150 Hz Mounted on a panel 10 mm (0.394 in.) fixed amplitude from 5...8.6 Hz 29.4 m/s2 (3 gn) fixed acceleration from 8.6...150 Hz Mechanical shock resistance Connection type Mounted on a DIN rail Mounted on a panel 147 m/s2 (15 gn) for a duration of 11 ms 294 m/s2 (30 gn) for a duration of 11 ms Removable screw terminal block 50 Lithium thionyl chloride, TSX PLP1 (replaceable) Connector insertion/removal cycles Controller RTC Battery Type NOTE: Replacement of the battery in the controllers other than with the type specified in this documentation may present a risk of fire or explosion. WARNING FIRE OR EXPLOSION Replace battery with identical type: Lithium thionyl chloride type, TSX PLP1. Failure to follow these instructions can result in death, serious injury, or equipment damage. Electromagnetic Susceptibility The TM218 system meets electromagnetic susceptibility specifications as indicated in the table below: Characteristic Electrostatic discharge Electromagnetic fields Fast transients burst Specification IEC/EN 61000-4-2 IEC/EN 61000-4-3 IEC/EN 61000-4-4 Range 9 kV (air discharge) 7 kV (contact discharge) 10 V/m (80 MHz...3 GHz) Power lines: 4 kV Relay Outputs: 2 kV Inputs and Static Outputs (DC): 1.5 kV Ethernet line: 1.5 kV Com1 and Com2 line: 1.5 kV EIO0000000843 12/2012 31 TM218 System General Rules for Implementing Characteristic Surge immunity Specification IEC/EN 61000-4-5 Range Power Supply: CM: 2.2kV /; DM: 1.1 kV AC IO: CM: 2.2kV; DM: 1.1 kV DC IO: CM: 1.1kV; DM: 0.5 kV Shielded cable: 1.1 kV CM = Common Drive DM = Differential Drive 3 Veff (0.15...80 MHz) Immunity to conducted disturbances, induced by radiofrequency fields Conducted emission IEC/EN 61000-4-6 EN 55011 (IEC/CISPR11) 150...500 kHz, quasi peak 79 dBµV 500 kHz...30 MHz, quasi peak 73 dBµV Radiated emission EN 55011 (IEC/CISPR11) 30...230 MHz, 10 m@40 dBµV/m quasi peak 230 MHz...1 GHz, 10 m@47 dBµV/m quasi peak 32 EIO0000000843 12/2012 TM218 System General Rules for Implementing Wiring Rules and Recommendations Overview This section describes the wiring guidelines and associated best practices to be respected when using the TM218 system. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit. Use only the specified voltage when operating this equipment and any associated products. Failure to follow these instructions will result in death or serious injury. WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart. Separate or redundant control paths must be provided for critical control functions. System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. Observe all accident prevention regulations and local safety guidelines.1 Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death, serious injury, or equipment damage. EIO0000000843 12/2012 33 TM218 System General Rules for Implementing 1 For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location. Wiring Guidelines The following rules must be applied when wiring a TM218 system: I/O and communication wiring must be kept separate from the power wiring. Route these 2 types of wiring in separate cable ducting. Verify that the operating conditions and environment are within the specification values. Use proper wire sizes to meet voltage and current requirements. Use copper conductors (highly recommended). Use twisted-pair, shielded cables for analog, and/or fast I/O. Use twisted-pair, shielded cables for networks, and field bus. WARNING UNINTENDED EQUIPMENT OPERATION Use shielded cables for all input, output and communication types specified above. Properly ground the cable shields as indicated in the related documentation. Route communications and I/O cables separately from power cables. Failure to follow these instructions can result in death, serious injury, or equipment damage. For more details, refer to Grounding Shielded Cables (see page 38). Rules for Removable Screw Terminal Block The following tables show the cable types and wire sizes for a removable screw terminal block (I/Os and Power Supply): 34 EIO0000000843 12/2012 TM218 System General Rules for Implementing The use of copper conductors is highly recommended. DANGER LOOSE WIRING CAUSES ELECTRIC SHOCK Be sure to tighten connections in conformance with the torque specifications. Do not insert more than one wire per connector of the terminal block without the cable ends specified above. Failure to follow these instructions will result in death or serious injury. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury. Protecting Outputs from Inductive Load Damage Depending on the load, a protection circuit may be needed for the outputs on the controllers and certain modules. Inductive loads using DC voltages may create voltage reflections resulting in overshoot that will damage or shorten the life of output devices. CAUTION OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS Use an appropriate external protective circuit or device to reduce the risk of inductive direct current load damage. Failure to follow these instructions can result in injury or equipment damage. EIO0000000843 12/2012 35 TM218 System General Rules for Implementing If your controller or module contains relay outputs, these types of outputs can support up to 240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of control. Each inductive load must be equipped with a protection device such as a peak limiter, RC circuit or flyback diode. Capacitive loads are not supported by these relays. WARNING RELAY OUTPUTS WELDED CLOSED Always protect relay outputs from inductive alternating current load damage using an appropriate external protective circuit or device. Do not connect relay outputs to capacitive loads. Failure to follow these instructions can result in death, serious injury, or equipment damage. Protective circuit A: this protection circuit can be used for both AC and DC load power circuits. C represents a value from 0.1 to 1 µF. R represents a resistor of approximately the same resistance value as the load. [ Protective circuit B: this protection circuit can be used for DC load power circuits. 36 EIO0000000843 12/2012 TM218 System General Rules for Implementing Use a diode with the following ratings: Reverse withstand voltage: power voltage of the load circuit x 10. ensure that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20 % or more. In applications where the inductive load is switched on and off frequently and/or rapidly. Forward current: more than the load current. EIO0000000843 12/2012 37 . Protective circuit C: this protection circuit can be used for both AC and DC load power circuits. keep cables carrying one type of signal separate from the cables carrying other types of signals or power. fast I/O and communication signals at a single point 1. or equipment damage. as is often the case for communication cables. For functional ground (FE). fast I/O and communication signals. the shielding is intended to attenuate electromagnetic interference and the shielding must be continuous for the length of the cable. WARNING IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION Use cables with insulated shielded jackets for analog I/O. serious injury. Failure to follow these instructions can result in death. 1Multipoint 38 EIO0000000843 12/2012 . Wherever possible. Ground shielded cables for analog I/O. analog I/O and field bus communication signals must be shielded.TM218 System General Rules for Implementing Grounding the TM218 System Overview To help minimize the effects of electromagnetic interference. usually a braided copper cable with the maximum allowable cable section (see page 34). Protective Ground (PE) on the Backplane The protective ground (PE) is connected to the conductive backplane by a heavyduty wire. grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents. cables carrying the fast I/O. metal conduit or ducting can be used for part of the shielding length. the cable must have continuous shielding. The use of shielded cables requires compliance with the following wiring rules: For protective ground connections (PE). If the purpose is both functional and protective. provided there is no break in the continuity of the ground connections. Always comply with local wiring requirements regarding grounding of cable shields. WARNING UNINTENDED EQUIPMENT OPERATION Connect the DIN rail to the functional ground (FE) of your installation. Shielded Cables Connections Cables carrying the fast I/O.TM218 System General Rules for Implementing Functional Ground (FE) on the DIN Rail The DIN Rail for your TM218 system is common with the functional ground (FE) plane and must be mounted on a conductive backplane. Use the TM2 XMTGB Grounding Bar only to provide a functional ground (FE). WARNING ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND (PE) Do not use the TM2 XMTGB Grounding Bar to provide a protective ground (PE). The fast I/O and analog I/O shields may be connected either to the functional ground (FE) or to the protective ground (PE) of your M218 logic controller. The shielding of the following cables must be connected to the protective ground (PE): Ethernet Modbus DANGER ELECTRIC SHOCK Make sure that Modbus cables are securely connected to the protective ground (PE). or equipment damage. EIO0000000843 12/2012 39 . and field bus communication signals must be shielded. serious injury. serious injury. Failure to follow these instructions can result in death. or equipment damage. Failure to follow these instructions can result in death. The shielding must be securely connected to ground. The field bus communication cable shields must be connected to the protective ground (PE) with a connecting clamp secured to the conductive backplane of your installation. Failure to follow these instructions will result in death or serious injury. analog I/O. 59 in.TM218 System General Rules for Implementing Protective Ground (PE) Cable Shielding To ground the shield of a cable through a grounding clamp: Step 1 Description Strip the shielding for a length of 15 mm (0.) 2 Attach the cable to the conductive backplane plate by attaching the grounding clamp to the stripped part of the shielding as close as possible to the TM218 system base. 40 EIO0000000843 12/2012 . NOTE: The shielding must be clamped securely to the conductive backplane to ensure a good contact. 59 in. EIO0000000843 12/2012 41 ..TM218 System General Rules for Implementing Functional Ground (FE) Cable Shielding To connect the shield of a cable through the Grounding Bar: Step 1 Description Install the Grounding Bar directly on the conductive backplane below the TM218 system as illustrated. Tightly clamp on the blade connector (1) using nylon fastener (2)(width 2.. 2 Strip the shielding for a length of 15 mm (0.12 in.3 mm (0. 3 NOTE: Schneider Electric recommends the use of the TM2 XMTGB Grounding Bar for Functional Ground (FE) connections.0.5..1.)) and appropriate tool.. TM218 System General Rules for Implementing 42 EIO0000000843 12/2012 . Modicon M218 Logic Controller M218 Description EIO0000000843 12/2012 M218 Description 3 Overview This chapter describes the Modicon M218 Logic Controller features.2 M218 Controller Features M218 Controller Diagnostic and I/O Management Topic Page 44 51 EIO0000000843 12/2012 43 .1 3. What Is in This Chapter? This chapter contains the following sections: Section 3. M218 Description 3.1 M218 Controller Features What Is in This Section? This section contains the following topics: Topic Modicon M218 Logic Controller Devices Overview Real Time Clock (RTC) Page 45 48 44 EIO0000000843 12/2012 . . depending on the controller model. and is described in the SoMachine Programming Guide. Run/Stop Switch (see page 56) 1 Run/Stop switch is integrated on each controller to toggle its state. This Controller can service a wide range of applications. Key Features Programming languages The Modicon M218 Logic Controller is supported and programmed with the SoMachine software. To save program and data in case of a power interruption.M218 Description Modicon M218 Logic Controller Devices Overview Overview The Schneider Electric Modicon M218 Logic Controller has a variety of powerful features. Power Supply (see page 80) The power supply of the Modicon M218 Logic Controller is either: 24 Vdc or 100.240 Vac. The software configuration and programming is accomplished with the SoMachine software. which supports the following IEC61131-3 programming languages: IL: Instruction List ST: Structured Text FBD: Function Block Diagram SFC: Sequential Function Chart LD: Ladder Diagram SoMachine software can also be used to program these controllers using CFC (Continuous Function Chart ) language.. EIO0000000843 12/2012 45 . Memory The table below describes the different types of memory: Memory type RAM Flash Size 1 Mbytes 1 Mbytes Used To execute the application. Real Time Clock (see page 48) The Modicon M218 Logic Controller includes a Real Time Clock (RTC) system (see page 48). refer to the chapter Integrated Communication Ports (see page 271). They can be used either as regular inputs or as reduced fast inputs for counting. Modicon M218 Logic Controller Range Reference TM218LDA16DRN (see page 85) TM218LDA24DRN (see page 99) TM218LDA24DRHN (see page 113) TM218LDD24DUPHN (see page 127) TM218LDAE24DRHN (see page 143) TM218LDA40DRN (see page 157) TM218LDA40DRPHN (see page 171) Digital Input 7 regular inputs and 2 fast inputs (HSC)(1) 12 regular inputs and 2 fast inputs (HSC)(1) 10 regular inputs and 4 fast inputs (HSC) (2) 6 regular outputs and 4 fast inputs (HSC)(2) 4 fast outputs (PTO/PWM/FG)(3) 10 regular inputs and 10 regular inputs and 4 fast inputs (HSC)(2) 22 regular inputs and 2 fast inputs (HSC)(1) 20 regular inputs and 12 relay outputs and 4 No 4 fast inputs (HSC)(2) fast outputs (PTO/PWM/FG)(3) No 16 relay outputs No No 10 relay outputs No No 10 relay outputs No No 10 relay outputs No No Digital Output 7 relay outputs Analog Input No Analog Output No No No (1) The reduced fast inputs have a maximum frequency of 10 kHz. Frequency Generator functions. depending on the controller model (see page 46): Ethernet Port (for TM218LDAE24DRHN and TM218LDAE40DRPHN) USB Programming Port 2 Serial Link Port For more details. depending on the controller model: Regular input Fast input (HSC) Regular output Fast output (PTO/PWM/FG) Analog input Analog output Embedded Communication features 3 types of communication ports are available on the front panel.M218 Description Embedded Input/Output The following embedded I/O types are available. 46 EIO0000000843 12/2012 . or reflex output for HSC. (2) The fast inputs can be used either as regular inputs or as fast inputs for counting or event functions. (3) The fast outputs can be used either as regular outputs or as fast outputs for PTO. PWM. M218 Description Reference TM218LDD40DUPHNB (see page 187) TM218LDAE40DRPHN (see page 203) TM218LDA40DR2HN (see page 219) TM218LDA40DR4PHN (see page 237) TM218LDA60DRN (see page 259) Digital Input 20 regular inputs and 4 fast inputs (HSC)(2) 20 regular inputs and Digital Output 12 regular outputs, and 4 fast outputs (PTO/PWM/FG)(3) Analog Input No Analog Output No 12 relay outputs and 4 No 4 fast inputs (HSC)(2) fast outputs (PTO/PWM/FG)(3) 20 regular inputs and 4 fast inputs (HSC)(2) 12 relay outputs and 4 2 analog inputs 4 fast inputs (HSC)(2) fast outputs (PTO/PWM/FG)(3) 20 regular inputs and 34 regular inputs and 2 fast inputs (HSC)(1) 24 relay outputs No 16 relay outputs No No 2 analog outputs 2 analog outputs No (1) The reduced fast inputs have a maximum frequency of 10 kHz. They can be used either as regular inputs or as reduced fast inputs for counting. (2) The fast inputs can be used either as regular inputs or as fast inputs for counting or event functions. (3) The fast outputs can be used either as regular outputs or as fast outputs for PTO, PWM, Frequency Generator functions, or reflex output for HSC. EIO0000000843 12/2012 47 M218 Description Real Time Clock (RTC) Overview The M218 controllers include an RTC to provide system date and time information, and to support related functions requiring a real-time clock. To continue keeping time when power is off, a non-rechargeable battery is required (see reference below). A battery LED indicates if the battery is depleted or absent. The table below shows how RTC drift is managed: RTC characteristics RTC drift Description Less than 60 seconds per month without any user calibration at 25 ° C (77 ° F) RTC Battery The controller has one RTC battery (to be ordered separately). In the event of a power interruption, the backup battery retains the time for the controller. The table below shows the characteristics of the RTC battery: Use Backup Time Battery Monitoring Features Replaceable In the event of a transient power outage, the battery powers the RTC. At least 1.5 years at 45 ° C max (113 ° F). At higher temperatures, the time is reduced. Yes Yes Controller RTC Battery Lithium thionyl chloride type, TSX PLP1 Type 48 EIO0000000843 12/2012 M218 Description Installing and Replacing the RTC battery While lithium batteries are preferred due to their slow discharge and long life, they can present hazards to personnel, equipment and the environment, and must be handled properly. DANGER EXPLOSION, FIRE, OR CHEMICAL HAZARD Follow these instructions for the lithium batteries: Replace with identical type. Follow all battery manufacturer’s instructions. Remove all replaceable batteries before discarding unit. Recycle or properly dispose of used batteries. Protect battery from any potential short circuit. Do not recharge, disassemble, heat above 100 ° C (212 ° F), or incinerate. Use your hands or insulated tools to remove or replace the battery. Maintain proper polarity when inserting and connecting a new battery. Failure to follow these instructions will result in death or serious injury. To install or replace the RTC battery, follow these steps: Step 1 2 Action Power off your controller. Slide out the battery holder of the controller: 3 4 Remove the battery from the battery holder. Insert the new battery into the battery holder in accordance with the polarity markings on the battery. 49 EIO0000000843 12/2012 M218 Description Step 5 6 7 Action Replace the battery holder on the controller and verify that the latch clicks into place. Power up your Modicon M218 Logic Controller. Set the internal clock. For further details on the internal clock, please refer to M218 RTC Library (see Modicon M218 Logic Controller, System Functions and Variables, M218 PLCSystem Library Guide). NOTE: Replacement of the battery in the controllers other than with the type specified in this documentation may present a risk of fire or explosion. WARNING FIRE OR EXPLOSION Replace battery with identical type: Lithium thionyl chloride type, TSX PLP1. Failure to follow these instructions can result in death, serious injury, or equipment damage. 50 EIO0000000843 12/2012 M218 Description 3.2 M218 Controller Diagnostic and I/O Management What Is in This Section? This section contains the following topics: Topic System and I/O Diagnostic LEDs Run/Stop Switch Input Management Output Management Page 52 56 57 60 EIO0000000843 12/2012 51 M218 Description System and I/O Diagnostic LEDs System LED Display The following figure shows the system LEDs on the front panel display: NOTE: Ethernet LEDs ETH LA and ETH ST are present only on the system LED display of the TM218LDAE24DRHN and TM218LDAE40DRPHN controllers. System LED Description The table below describes the status of the system LEDs for the M218 controllers: Label Function type Color Status Description States1 Green On Off BAT Battery Red On Flashing Prg port communication Application execution PWR Power Indicates that power is applied. Indicates that power is removed. Indicates that the RTC battery needs to be replaced. Indicates that the battery charge is low. 52 EIO0000000843 12/2012 EIO0000000843 12/2012 53 .M218 Description Label Function type Color Status Description States1 Prg port communication NO Restricted Yes Yes Yes Yes Application execution NO NO NO Yes Restricted NO NO MS Main status Green/ Red Flashing green/Red BOOTING Red flash 1 green flash Green on 3 green flashes Flashing green Rapid flashing red INVALID OS No application RUNNING RUNNING with breakpoint STOPPED Event state HALT Yes with detection of an application error Internal error detected Power removed RUNNING with detection of a external error STOPPED with detection of a external error NO NO Yes Red on Off Green with 1 red flashing Flashing green with 1 red flash SL1 SL2 ETH LA ETH ST Serial link 1 Serial link 2 ETH activity ETH status 1 NO NO Yes Yes NO - - Indicates the status of Serial link 1 (see page 276) Indicates the status of Serial link 2 (see page 279) Indicates the status of Ethernet (see page 272) For more information about the controller state description. refer to the programming guide (see Modicon M218 Logic Controller. Programming Guide). or within the I/O terminal block labels of the controller The figure below shows the front panel center location of the I/O status LEDs: The figure below shows the I/O terminal block label location of the I/O status LEDs: 54 EIO0000000843 12/2012 . I/O LEDs are located: on the center of the controller’s front panel.M218 Description I/O LEDs Depending on the M218 controller model. not the frequency of the I/O signal: Function Type Digital input Color Green Status On Off Digital output Green On Off Description Indicates that the input state is active Indicates that the input state is not active Indicates that the output state is active Indicates that the output state is not active NOTE: If the frequency of the digital output used as a PTO is less than 46 Hz.M218 Description I/O LED Description For each input and output. the LED displays the status of the I/O. the corresponding output LED willl be off. EIO0000000843 12/2012 55 . Use the Run/Stop input to help prevent the unintentional start-up from a remote location. which puts the controller state to the Run or Stop mode. or from accidentally engaging the Run/Stop switch. defined in the software configuration a SoMachine Software command The Modicon M218 Logic Controller has a Run/Stop hardware switch. 56 EIO0000000843 12/2012 .M218 Description Run/Stop Switch Run/Stop Switch The Modicon M218 Logic Controller can be operated externally by the following: a Hardware Run/Stop switch a Run/Stop operation by a dedicated input. Failure to follow these instructions can result in death. serious injury. The interaction of the 2 external operators on the controller state behavior is summarized in the table below: Run/Stop input Not configured Configured and logic 1 Configured and logic 0 Switch on Run Run (unless a stop command is issued by software) Run (unless a stop command is issued by software) Stop Switch on Stop Stop Stop Stop WARNING UNINTENDED MACHINE OR PROCESS START-UP Be sure of the state of security of your machine or process environment before applying power to the Run/Stop input or engaging the Run/Stop switch. or equipment damage. Integrator Filter Principle The integrator filter is designed to reduce the effect of noise. Some of the inputs can be used by HSC. Setting a filter value allows the controller to ignore sudden changes of input levels caused by noise. and FG functions. PWM.M218 Description Input Management Overview The Modicon M218 Logic Controller features digital inputs. or both) and thus be linked to an external task. The following timing diagram illustrates the integrator filter effects for a value of 4 ms: NOTE: The value selected for the filters time parameter specifies the cumulative time in ms that must elapse before the input can be 1. falling edge. including 4 fast inputs. EIO0000000843 12/2012 57 . Any input can be used for the RUN/STOP function. NOTE: All inputs by default can be used as regular inputs. except the references below which have 2 fast inputs: TM218LDA16DRN TM218LDA24DRN TM218LDA40DRN TM218LDA60DRN The following functions are configurable on standard and/or fast inputs: Filters (depends on the function associated with the input). 4 fast inputs can be either latched or used for events (rising edge. PTO. The following timing diagram illustrates the anti-bounce filter effects: Bounce Filter Availability The bounce filter can be used on a fast input when: Using a latch or event No HSC is enabled Latching Latching is a function that can be assigned to the Modicon M218 Logic Controller fast inputs. which is then updated in the next scan. The bounce filter is only available on the fast inputs. The following timing diagram illustrates the latching effects: 58 EIO0000000843 12/2012 . This function is used to memorize (or latch) any pulse with a duration that is less than the Modicon M218 Logic Controller scan time. Setting a bounce filter value allows the controller to ignore sudden changes of input levels caused by noise. Assigning inputs to be latched is done with the I/O configuration screen in SoMachine.M218 Description Bounce Filter Principle The bounce filter is designed to reduce the bouncing effect at the inputs. the controller latches the pulse. When a pulse is shorter than one scan. This latching mechanism only recognizes rising edges. Falling edges cannot be latched. M218 Description Event An input configured for Event can be associated with an External Task (see Modicon M218 Logic Controller. When the configured RUN/STOP input is at logic 1. serious injury. Failure to follow these instructions can result in death. Programming Guide). A rising edge (passing from 0 to 1) of the RUN/STOP input provokes automatically a start-up of the application as the controller enters a RUN state. or equipment damage. RUN/STOP The RUN/STOP function is used to start or stop a program using an input: When the configured RUN/STOP input is at logic 0. For more information. Use the Run/Stop input to help prevent the unintentional start-up from a remote location. EIO0000000843 12/2012 59 . the controller is put into a STOP state and any outside command to enter the RUN state is ignored. Programming Guide). then the controller program is running unless otherwise commanded by SoMachine (RUN/STOP commands from SoMachine are allowed). refer to Embedded I/O configuration (see Modicon M218 Logic Controller. WARNING UNINTENDED MACHINE OR PROCESS START-UP Be sure of the state of security of your machine or process environment before applying power to the Run/Stop input. it cannot be used for any other function. The following output functions are configurable on transistor outputs: HSC (reflex features on HSC threshold) PTO PWM FG NOTE: All outputs by default can be used as regular outputs.M218 Description Output Management Introduction The Modicon M218 Logic Controller features regular outputs and fast outputs (PTO/PWM/FG). The information below refers to the TM218LDD24DUPHN and TM218LDD40DUPHNB references: Function Channel Number Q0 Q1 Q2 Regular Output Q3 Q4 Q5 Q6 Q7 0 – – – – HSC0 reflex output0 HSC0 reflex output1 – – HSC 1 – – – – – – HSC2 reflex output0 HSC2 reflex output1 0 PTO0 Output0 PTO0 Output1 – – – – – – PTO 1 – – PTO1 Output0 PTO1 Output1 – – – – 60 EIO0000000843 12/2012 . Fast Output Management Availability The information below refers to all M218 logic controllers with fast outputs except TM218LDD24DUPHN and TM218LDD40DUPHNB: Function Channel Number Q0 Regular Output Q1 Q2 Q3 0 HSC0 reflex output0 HSC0 reflex output1 – – HSC 1 – – HSC2 reflex output0 HSC2 reflex output1 0 PTO0 Output0 PTO0 Output1 – – PTO/PWM/FG 1 – – PTO1 Output0 PTO1 Output1 NOTE: If a fast output is configured for a specific function. The fallback settings that may be configured (fallback to 0. Q2. FG. Failure to follow these instructions can result in death. Q2 or Q3 if these outputs are configured for PTO. or Q3 for PTO. Two modes are available: Set all outputs to default Each output is set to the configured default value. If a detected error results in the controller entering fallback mode. FG or HSC operation. any ongoing move is aborted and rampdown to 0 (controlled stop feature). the HSC reflex output change to (Q4-Q7). and Q3 are used for PTO. or fallback to the current state) do not apply to outputs Q0. serious injury. NOTE: Fallback configuration for outputs does not apply when outputs Q0. the output is a regular output by default. Keep current values Each output remains in its current state. or equipment damage. or HSC operation. Fallback Modes (Behaviour for Outputs in Stop) When the controller enters the STOPPED or one of the exception states for any reason.M218 Description For TM218LDD24DUPHN and TM218LDD40DUPHNB. Q1. Q2. this allow customer to use PTO and HSC reflex output at same time in application. PWM. or HSC operation. fallback to 1. the Local (Embedded and Expansion) outputs are set to the fallback values. PWM. In these cases fallback value is always 0. NOTE: If a fast output is not configured for a specific function. either 0 or 1 (initially set to 0 in the configuration). Q1. PWM. these outputs will assume a value of 0 regardless of the configured fallback setting. WARNING UNINTENDED EQUIPMENT OPERATION Design and program your system so that controlled equipment assumes a safe state when the controller enters fallback mode if you use outputs Q0. FG. In case of fallback for PTO operation.Q1. EIO0000000843 12/2012 61 . the category 1 automatically goes into thermal protection mode (all fast. PWM or FG outputs set to 0. PTO outputs runs a emergency stop deceleration) and are then periodically rearmed every 1 second to test the connection state (see warning below). there are different considerations for the 3 categories of outputs: Category 1 (Q0 to Q3): 4 fast outputs Category 2 (Q4 to Q7): 4 regular outputs Category 3 (Q8 to Q9): 2 regular outputs 62 EIO0000000843 12/2012 . no action is taken and no error is detectable.. See the information concerning your specific reference: TM218LDA16DRN TM218LDA24DRN TM218LDA24DRHN TM218LDAE24DRHN TM218LDA40DRN TM218LDA40DRPHN TM218LDAE40DRPHN TM218LDA40DR2HN TM218LDA40DR4PHN TM218LDA60DRN There is a short circuit protection for Category 1 from outputs to V-. For more information. in the case of short-circuit or over-current on outputs.. you have short-circuit at 0 V on category 1 then. in the case of short-circuit or over-current on outputs. For TM218LDA•••PHN. no action is taken and the short-circuit can result in equipment damage (see warning below). there are different considerations for the 2 categories of outputs: Category 1 (Q0 to Q3): 4 fast outputs Category 2 (Q4 to Q9 or Q15): 6 or 12 relay outputs The following table describes the actions taken on short-circuits of transistor outputs: If. however there is no other short circuit protection on the outputs. you have short-circuit at 24 V on category 1 you have short-circuit at 0 V or 24 V on category 2 For TM218LDD24DUPHN... refer to fast output wiring diagram.M218 Description Short-circuit or Over-current on Outputs Some controllers only contain Category 2 relay outputs. For more information. refer to regular output wiring diagram (see page 139). you have short-circuit at 0 V or 24 V on category 1 then... you have short-circuit at 24 V on category 2 or 3 you have short-circuit at 0 V on category no action is taken. For TM218LDD40DUPHNB. PWM or FG outputs set to predetermined state (1). the category 1 automatically goes into thermal protection mode (all fast. no damage to the 2 or 3 equipment is possible. PTO outputs runs a emergency stop deceleration) and are then periodically rearmed every 1 second to test the connection state (see warning below). in the case of short-circuit or over-current on outputs.. refer to fast output wiring diagram (see page 142). (1) Either 0 or 1 depending on the wiring logic (sink or source) of the output group the impacted category automatically goes into protection mode (all outputs to 0) and then the category is periodically rearmed every 10 seconds to test the connection state. refer to fast output wiring diagram (see page 202). For more information. PWM or FG outputs set to predetermined state (1). For more information. PTO outputs runs a emergency stop deceleration) and are then periodically rearmed every 1 second to test the connection state (see warning below). the category 1 automatically goes into thermal protection mode (all fast...M218 Description The following table describes the actions taken on short-circuits of transistor outputs: If.. however. (1) Either 0 or 1 depending on the wiring logic (sink or source) of the output group EIO0000000843 12/2012 63 .. you have short-circuit at 0 V or 24 V on category 1 then. there are different considerations for the 4 categories of outputs: Category 1 (Q0 to Q3): 4 fast outputs Category 2 (Q4 to Q7): 4 regular outputs Category 3 (Q8 to Q11): 4 regular outputs Category 4 (Q12 to Q15): 4 regular outputs The following table describes the actions taken on short-circuits of transistor outputs: If.. Failure to follow these instructions can result in death. 3 or 4 then... For more information on protecting outputs. NOTE: The short-circuit diagnostic for each category is provided by the function GetshortcutStatus (see Modicon M218 Logic Controller. however. System Functions and Variables. 64 EIO0000000843 12/2012 . For this controller.M218 Description If. you have short-circuit at 24 V on category 2. NOTICE DAMAGE TO FAST OUTPUTS Ensure the use of adequate protection against short-circuits on the power supply to the fast outputs. or equipment damage. Incorrectly connecting polarity can permanently damage the output circuits or otherwise result in unintended operation of the equipment.. The outputs of this equipment do not have built-in reverse polarity protection. refer to regular output wiring diagram (see page 199). Do not connect positive voltage to any of the DC fast outputs terminals. NOTE: The automatic rearming feature can be inhibited. no damage to or 4 the equipment is possible. For more information. serious injury. WARNING UNINTENDED MACHINE START-UP Inhibit the automatic rearming of outputs if this feature is an undesirable behavior for your machine or process. the impacted category automatically goes into protection mode (all outputs to 0) and then the category is periodically rearmed every 10 seconds to test the connection state (see warning below). M218 PLCSystem Library Guide). you have short-circuit at 0 V on category 2. Comply with the wiring diagrams immediately after this message. use the GetshortcutStatus function to force the category of outputs to remain at 0 (OFF). Failure to follow these instructions can result in equipment damage. 3 no action is taken. refer to your controller wiring diagram and to the general wiring rules (see page 35). NOTE: The information in the tables above does not apply to relay outputs.. or equipment damage. external safety interlocks on outputs where personnel and/or equipment hazards exist. WARNING MALFUNCTION OF OUTPUTS Use appropriate. serious injury. Failure to follow these instructions can result in death. EIO0000000843 12/2012 65 .M218 Description Example of an incorrect wiring on Q2: V0+ V0(2) (1) (2) Q2 + – L 1 2 2 A fast-blow fuse Incorrect wiring Relay outputs are electromechanical switches capable of carrying significant levels of current and voltage. All electromechanical devices have a limited operational life and must be installed so as to minimize the potential for unintended consequences. M218 Description 66 EIO0000000843 12/2012 . What Is in This Chapter? This chapter contains the following sections: Section 4. and environmental specifications. mounting instructions.1 4. device dimensions.2 Topic M218 Mechanical Requirements M218 Electrical Requirements Page 68 78 EIO0000000843 12/2012 67 .Modicon M218 Logic Controller M218 Installation EIO0000000843 12/2012 M218 Installation 4 Overview This chapter provides installation safety guidelines. M218 Installation 4.1 M218 Mechanical Requirements What Is in This Section? This section contains the following topics: Topic Mounting Positions Minimum Clearances The DIN Rail Installing and Removing the Controller with Expansions from a DIN Rail Mounting on a Metallic Panel Page 69 71 73 74 76 68 EIO0000000843 12/2012 . M218 Installation Mounting Positions Correct Mounting Position The Modicon M218 Logic Controller must be mounted horizontally on a vertical plane as shown in the figure below: NOTE: Keep adequate spacing for proper ventilation to maintain an ambient temperature between 0 ° C (32 ° F) and 55 ° C (131 ° F). EIO0000000843 12/2012 69 . See Minimum Clearances (see page 71). The figures below show the incorrect mounting positions: 70 EIO0000000843 12/2012 .M218 Installation Incorrect Mounting Position The Modicon M218 Logic Controller should only be positioned as shown in Correct Mounting Position figure to help ensure an adequate air flow through the product. EIO0000000843 12/2012 71 . NOTE: Keep adequate spacing for proper ventilation and to maintain an ambient temperature between 0 ° C (32 ° F) and 55 ° C (131 ° F). Avoid placing this equipment next to or above devices that might cause overheating.M218 Installation Minimum Clearances Minimum Clearances WARNING UNINTENDED EQUIPMENT OPERATION Place devices dissipating the most heat at the top of the cabinet and ensure adequate ventilation. Install all equipment according to the drawings specified in the related documentation. The Modicon M218 Logic Controller has been designed as an IP20 product and must be installed in an enclosure. Failure to follow these instructions can result in death. The Modicon M218 Logic Controller terminal blocks and the wiring ducts. This distance reduces electromagnetic interference between the controller and the wiring ducts. There are 3 types of clearances between: The Modicon M218 Logic Controller and all sides of the cabinet (including the panel door). Clearances must be respected when installing the product. The Modicon M218 Logic Controller and other heat generating devices installed in the same cabinet. or equipment damage. serious injury. Install the equipment in a location providing the minimum clearances from all adjacent structures and equipment as directed in this document. M218 Installation The following figure shows the minimum clearances for TM218LDAE40DRPHN controller and they apply equally to the other controllers: 72 EIO0000000843 12/2012 . A DIN rail can be attached to a smooth mounting surface or suspended from a EIA rack or a NEMA cabinet.M218 Installation The DIN Rail Dimensions of the DIN Rail You can mount the controller and its expansions on a DIN rail.) Catalog reference number AM1DE200 EIO0000000843 12/2012 73 . The DIN rail measures 35 mm (1.) high and 15 mm (0.) deep.38 in.59 in. Recommended Equipment You can order the suitable DIN rail from Schneider Electric: Rail depth 15 mm (0.59 in. as shown below. 74 EIO0000000843 12/2012 . Installing a Controller with its Expansions on a DIN Rail The following procedure describes how to install a controller with its expansion modules on a DIN rail: Step 1 2 Action Fasten the DIN rail to a panel surface using screws. 3 Place 2 terminal block end clamps on both sides of the controller and expansion module assembly.M218 Installation Installing and Removing the Controller with Expansions from a DIN Rail Overview This section describes how to install and remove the controller with its expansion modules from a DIN rail. AB1AB8P35 NOTE: Type AB1 AB8P35 or equivalent terminal block end clamps help minimize sideways movement and improve the shock and vibration characteristics of the controller and expansion module assembly. Position the top groove of the controller and its expansion modules on the top edge of the DIN rail and press the assembly against the DIN rail until you hear the DIN rail clip snap into place. EIO0000000843 12/2012 75 . Pull the controller and its expansion modules from the DIN rail from the bottom. 2 3 Pull down the DIN rail clip.M218 Installation Removing a Controller with its Expansions from a DIN Rail The following procedure describes how to remove a controller with its expansion modules from a DIN rail: Step 1 Action Insert a flat screwdriver into the slot of the DIN rail clip. M218 Installation Mounting on a Metallic Panel Mounting Holes The following figure shows the mounting holes for the Modicon M218 Logic Controller with 16 and 24 I/Os: The following figure shows the mounting holes for the Modicon M218 Logic Controller with 40 I/Os: 76 EIO0000000843 12/2012 . M218 Installation Mounting the Modicon M218 Logic Controller on a Metallic Panel EIO0000000843 12/2012 77 . 2 M218 Electrical Requirements What Is in This Section? This section contains the following topics: Topic Wiring Requirements Power Supply Characteristics and Wiring Page 79 80 78 EIO0000000843 12/2012 .M218 Installation 4. M218 Installation Wiring Requirements Overview There are several rules that must be followed when wiring a Modicon M218 Logic Controller. EIO0000000843 12/2012 79 . Refer to Wiring Rules and Recommendations (see page 33) for details. Power Supply Voltage Range If the specified voltage range is not maintained. I/O and protective ground (PE) TM218LDD24DUPHN 24 Vdc 10 ms at 20. Use appropriate safety interlocks and voltage monitoring circuits. Failure to follow these instructions will result in death or serious injury. serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death. outputs may not switch as expected. or equipment damage.M218 Installation Power Supply Characteristics and Wiring Overview This section provides the wiring diagrams and the characteristics of the DC/AC power supply.4 Vdc 50 A at 25° C 15 W 500 Vdc 24 W TM218LDD40DUPHNB 80 EIO0000000843 12/2012 . DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. DC Power Supply Characteristics Reference Rated voltage Power interruption time Maximum inrush current Continuous output power Isolation between DC power supply and internal logic. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. serious injury. Failure to follow these instructions can result in death.M218 Installation DC Power Supply Wiring Diagram 1 Use an external. or equipment damage. Use appropriate safety interlocks and voltage monitoring circuits. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. AC Power Supply Voltage Range If the specified voltage range is not maintained. 2 A type T fuse. outputs may not switch as expected. slow-blow. EIO0000000843 12/2012 81 . 82 EIO0000000843 12/2012 .. 2 A type T fuse. slow-blow.M218 Installation AC Power Supply Characteristics Reference TM218LDA16DRN TM218LDA24DRN TM218LDA24DRHN TM218LDAE24DRHN TM218LDA40DRN TM218LDA40DRPHN TM218LDAE40DRPHN TM218LDA40DR2HN TM218LDA40DR4PHN TM218LDA60DRN Voltage rated limit (including ripple) 100..264 Vac 50/60 Hz 10 ms at 100 Vac 30 A 60 A 25 W 1780 Vac/2500 Vdc 34 W Frequency Power interruption time Maximum inrush current at 110 Vac at 240 Vac Continuous output power Isolation between AC power supply and internal logic.. I/O and protective ground (PE) AC Power Supply Wiring Diagram 1 Use an external..240 Vac 85. you must consider the duration due to the fast cycle time. the outputs or both depending on the power system architecture and power interruption circumstances. or equipment damage. serious injury. output power supplies and the power supply to the controller to allow appropriate system shutdown during power system interruptions. The inputs monitoring each of the power supply sources must be unfiltered inputs. There could potentially be many scans of the logic and consequential updates to the I/O image table during the power interruption. the interruption can be as long as 400 ms.M218 Installation Power interruption The duration of power interruptions where the Modicon M218 Logic Controller continues normal operation is variable depending upon the load to the power supply of the controller. but generally a minimum of 10 ms is maintained as specified by IEC standards. When planning the management of the power supplied to the controller. EIO0000000843 12/2012 83 . while there is no external power supplied to the inputs. If there is a minimum load on the controller power supply. WARNING UNINTENDED EQUIPMENT OPERATION Individually monitor each source of power used in the Modicon M218 Logic Controller system including input power supplies. Failure to follow these instructions can result in death. M218 Installation 84 EIO0000000843 12/2012 . What Is in This Chapter? This chapter contains the following topics: Topic TM218LDA16DRN Presentation TM218LDA16DRN Digital Input TM218LDA16DRN Fast Inputs TM218LDA16DRN Relay Outputs Page 86 89 93 95 EIO0000000843 12/2012 85 .Modicon M218 Logic Controller TM218LDA16DRN EIO0000000843 12/2012 TM218LDA16DRN 5 Overview This chapter describes the TM218LDA16DRN controller. TM218LDA16DRN TM218LDA16DRN Presentation Overview The following figure shows the different components of the TM218LDA16DRN: N° 1 2 3 4 5 6 7 8 Description USB programming port (see page 275) Run/Stop switch (see page 56) System and I/O LEDs (see page 52) 24 V sensor power supply terminal block Input terminal block (see page 87) Ribbon cable connector Reference number DIN rail clip 86 EIO0000000843 12/2012 . and wires and confirm that a proper ground connection exists before applying power to the unit. refer to the topic Power Supply Wiring and Characteristics (see page 80). or installing or removing any accessories. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. cables..220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) Terminal Blocks The figure below shows the pin assignment of the input terminal block: The figure below shows the pin assignment of the output terminal block: (a) 100. accessories..220 Vac power supply terminals are located in the output terminal block. EIO0000000843 12/2012 87 .. hardware. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK.TM218LDA16DRN N° 9 10 11 12 Description Output terminal block (see page 87) 100. Replace and secure all covers. cables. Use only the specified voltage when operating this equipment and any associated products. For more information. hardware. TM218LDA16DRN Dimensions The following figure shows the external dimensions of the TM218LDA16DRN controller: 88 EIO0000000843 12/2012 . DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions can result in death. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. EIO0000000843 12/2012 89 . or equipment damage. serious injury. Failure to follow these instructions will result in death or serious injury.TM218LDA16DRN TM218LDA16DRN Digital Input Overview See Input Management (see page 57) for important information on managing inputs. PTO. or FG functions. PWM. 90 EIO0000000843 12/2012 . for events. by HSC. The table below shows the possible usage of the TM218LDA16DRN controller inputs: Function Filter type Fast Input1 Digital Input I0 I1 I2 I3 I4 I5 I6 I7 I8 X – 1 Input function None Integrator X X X X X X X X X RUN/STOP Integrator X X X X X X X X X Latch Bounce – – – – – – – – – HSC/PTO/PWM/FG HSC HSC – – – – – – – Yes No Can also be used as a regular input You can use filters and functions to manage the controller inputs (see page 57). or used for RUN/STOP.TM218LDA16DRN Input Management Functions Availability An input is either not configured as a function (regular input). 7.) pitch 2 rows are removable IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal.5 Vdc) > 2.8 Vdc > 15 Vdc (15.29 in. or two wires if an appropriate cable end is used.. EIO0000000843 12/2012 91 .0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1 ms).28..8 Vdc) < 5 Vdc (0. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply).28.3 kΩ Sink/Source 24 Vdc 0.TM218LDA16DRN Digital Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller digital inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering Value 7 mA 30 Vdc 9 mA 3.5 mA < 1...62 mm (0. 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs. No Type: Screw... C. serious injury. or equipment damage. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. or equipment damage.) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.)”.TM218LDA16DRN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) (a) (b) NC 0. Failure to follow these instructions can result in death.C. serious injury. Failure to follow these instructions can result in death. 92 EIO0000000843 12/2012 .6 A Type T fuse Sink inputs (positive logic) Source inputs (negative logic) Not Connected (N. or equipment damage. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. serious injury. Failure to follow these instructions can result in death.5 mA EIO0000000843 12/2012 93 ..28.8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1.TM218LDA16DRN TM218LDA16DRN Fast Inputs Overview The TM218LDA16DRN controller is equipped with 2 Fast digital inputs (see page 89) which can be used as 10 kHz HSC inputs. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions will result in death or serious injury.35 kΩ Sink/Source 24 Vdc 0.. Fast Inputs Characteristics The table below describes the characteristics of the M218 controller reduced Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 9 mA 30 Vdc 12 mA 2. pitch) 2 rows are removable 10 kHz (100 µs) Minimum transition duration: 40 µs Single phase counter Best engineering practices usually require a single wire connected to each terminal.29 in. 94 EIO0000000843 12/2012 .TM218LDA16DRN Characteristic Isolation (Photo coupler) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency HSC type 1 Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw.62 mm (0. or two wires if an appropriate cable end is used. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 92). 7. 30 Vdc 5A None Between channels in 1780 Vac / 2500 Vdc different categories: Between channels and internal logic: 1780 Vac / 2500 Vdc EIO0000000843 12/2012 95 .. Failure to follow these instructions can result in death. Failure to follow these instructions will result in death or serious injury. or equipment damage.TM218LDA16DRN TM218LDA16DRN Relay Outputs Overview See Output Management (see page 60) for more information on managing outputs. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.... serious injury.250 Vac Maximum 2 A for each point (see derating curve below) 4 A (see de-rating curve below) 250 Vac. 220 Vac 5.30 Vdc. 100. Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Between channels within same category: Value 24 Vdc. ) pitch 2 rows are removable Cable length Protection against short circuit Terminal blocks NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic. 7. The following figure shows the Relay Output De-rating curve: NOTE: 50% de-rating when all the relay outputs are used at 55 ° C (131 ° F) 96 EIO0000000843 12/2012 .TM218LDA16DRN Characteristic Maximum output frequency With maximum load Without load Contact opening time Contact closing time Resistive load Mechanical life Value 0.1 Hz 5 Hz Typically 5 ms Typically 2 ms 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw.29 in.62 mm (0. serious injury. Failure to follow these instructions can result in death. EIO0000000843 12/2012 97 . and to protect from potential inductive load damage.TM218LDA16DRN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s relay outputs: (1) 4 A Type T fuse (2) 2 A Type T fuse NC Not Connected (N. and you should size your fuses accordingly.C.)”. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. or equipment damage.) (a) To improve the life time of the contacts. WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. You may have other considerations that are applicable based on the unique types of input and output devices you connect.C. TM218LDA16DRN 98 EIO0000000843 12/2012 . Modicon M218 Logic Controller TM218LDA24DRN EIO0000000843 12/2012 TM218LDA24DRN 6 Overview This chapter describes the TM218LDA24DRN controller. What Is in This Chapter? This chapter contains the following topics: Topic TM218LDA24DRN Presentation TM218LDA24DRN Digital Input TM218LDA24DRN Fast Input TM218LDA24DRN Relay Output Page 100 103 107 109 EIO0000000843 12/2012 99 . TM218LDA24DRN TM218LDA24DRN Presentation Overview The following figure shows the different components of the TM218LDA24DRN: N° 1 2 3 4 5 6 7 8 9 10 11 12 Description USB programming port (see page 275) Run/Stop switch (see page 56) System and I/O LEDs (see page 52) 24 V sensor power supply terminal block Input terminal block (see page 101) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 101) 100..220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) 100 EIO0000000843 12/2012 .. DANGER HAZARD OF ELECTRIC SHOCK. Use only the specified voltage when operating this equipment and any associated products. and wires and confirm that a proper ground connection exists before applying power to the unit. hardware. cables. Failure to follow these instructions will result in death or serious injury. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. hardware. For more information. or installing or removing any accessories..220 Vac power supply terminals are located in the output terminal block. refer to the topic Power Supply Wiring and Characteristics (see page 80).. accessories. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. EIO0000000843 12/2012 101 . cables. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. Replace and secure all covers.TM218LDA24DRN Terminal Blocks The figure below shows the pin assignment of the input terminal block: The figure below shows the pin assignment of the output terminal block: (a) 100. TM218LDA24DRN Dimensions The following figure shows the external dimensions of the TM218LDA24DRN controller: 102 EIO0000000843 12/2012 TM218LDA24DRN TM218LDA24DRN Digital Input Overview See Input Management (see page 57) for more information on managing inputs. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death, serious injury, or equipment damage. EIO0000000843 12/2012 103 TM218LDA24DRN Input Management Functions Availability An input is either not configured as a function (regular input), or used for RUN/STOP, for events, by HSC, PTO, PWM, or FG functions. The table below shows the possible usage of the TM218LDA24DRN controller inputs: Function Filter type Fast Input1 Digital Input I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 X – 1 Input function None Integrator X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X Latch Bounce – – – – – – – – – – – – – – HSC/PTO/PWM/FG HSC HSC – – – – – – – – – – – – Yes No Can also be used as a regular input You can use filters and functions to manage the controller inputs (see page 57). 104 EIO0000000843 12/2012 TM218LDA24DRN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4.7 kΩ Sink/Source 24 Vdc 0...28.8 Vdc > 15 Vdc (15...28.8 Vdc) < 5 Vdc (0...5 Vdc) > 2.5 mA < 1.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms), 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs. No Type: Screw, 7.62 mm (0.29 in.) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3.3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal, or two wires if an appropriate cable end is used. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). EIO0000000843 12/2012 105 TM218LDA24DRN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) 0.6 A Type T fuse (a) Sink inputs (positive logic) (b) Source inputs (negative logic) WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. Failure to follow these instructions can result in death, serious injury, or equipment damage. 106 EIO0000000843 12/2012 TM218LDA24DRN TM218LDA24DRN Fast Input Overview The TM218LDA24DRN controller is equipped with 2 Fast digital inputs (see page 103) which can be used as 10 kHz HSC inputs. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death, serious injury, or equipment damage. Fast Input Characteristics The table below describes the characteristics of the M218 controller reduced Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 9 mA 30 Vdc 12 mA 2.35 kΩ Sink/Source 24 Vdc 0...28.8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1.5 mA EIO0000000843 12/2012 107 pitch) 2 rows are removable 10 kHz (100 µs) Minimum transition duration: 40 µs Single phase counter Best engineering practices usually require a single wire connected to each terminal. 7.62 mm (0.29 in. 108 EIO0000000843 12/2012 . Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 106). or two wires if an appropriate cable end is used.TM218LDA24DRN Characteristic Isolation (Photo coupler) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency HSC type 1 Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). serious injury.. Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Between channels within same category: Value 24 Vdc..250 Vac Maximum 2 A for each point (see derating curve below) 4 A (see de-rating curve below) 250 Vac. 100. Failure to follow these instructions will result in death or serious injury. 220 Vac 5. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. or equipment damage. 30 Vdc 5A None Between channels in 1780 Vac / 2500 Vdc different categories: Between channels and internal logic: 1780 Vac / 2500 Vdc EIO0000000843 12/2012 109 .30 Vdc.TM218LDA24DRN TM218LDA24DRN Relay Output Overview See Output Management (see page 60) for more information on managing outputs... WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death. The following figure shows the Relay Output De-rating curve: NOTE: 50% de-rating when all the relay outputs are used at 55 ° C (131 ° F) 110 EIO0000000843 12/2012 .) pitch 2 rows are removable Cable length Protection against short circuit Terminal blocks NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic.1 Hz 5 Hz Typically 5 ms Typically 2 ms 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw.62 mm (0.TM218LDA24DRN Characteristic Maximum output frequency With maximum load Without load Contact opening time Contact closing time Resistive load Mechanical life Value 0. 7.29 in. TM218LDA24DRN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s relay outputs: (1) 4 A Type T fuse (2) 2 A Type T fuse (a) To improve the life time of the contacts. and you should size your fuses accordingly. EIO0000000843 12/2012 111 . You may have other considerations that are applicable based on the unique types of input and output devices you connect. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. and to protect from potential inductive load damage. TM218LDA24DRN 112 EIO0000000843 12/2012 . What Is in This Chapter? This chapter contains the following topics: Topic TM218LDA24DRHN Presentation TM218LDA24DRHN Digital Input TM218LDA24DRHN Fast Input TM218LDA24DRHN Relay Output Page 114 117 121 123 EIO0000000843 12/2012 113 .Modicon M218 Logic Controller TM218LDA24DRHN EIO0000000843 12/2012 TM218LDA24DRHN 7 Overview This chapter describes the TM218LDA24DRHN controller. .TM218LDA24DRHN TM218LDA24DRHN Presentation Overview The following figure shows the different components of the TM218LDA24DRHN controllers: N° 1 2 3 4 5 6 7 8 9 10 11 12 Description USB programming port (see page 275) Run/Stop switch (see page 56) System LEDs (see page 52) 24 V sensor power supply terminal block Input terminal block (see page 115) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 115) 100..220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) 114 EIO0000000843 12/2012 . For more information. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. cables. Replace and secure all covers. and wires and confirm that a proper ground connection exists before applying power to the unit. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. hardware. refer to the topic Power Supply Wiring and Characteristics (see page 80).. EIO0000000843 12/2012 115 .TM218LDA24DRHN Terminal Blocks The figure below shows the pin assignment of the input terminal block: The figure below shows the pin assignment of the output terminal block: (a) 100. Use only the specified voltage when operating this equipment and any associated products. cables. Failure to follow these instructions will result in death or serious injury. hardware.220 Vac power supply terminals are located in the output terminal block.. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. DANGER HAZARD OF ELECTRIC SHOCK. or installing or removing any accessories. accessories. NOTE: I/O status LEDs (see page 54) are embedded in the input and output terminal block labels. TM218LDA24DRHN Dimensions The following figure shows the external dimensions of the TM218LDA24DRHN controller: 116 EIO0000000843 12/2012 . EIO0000000843 12/2012 117 .TM218LDA24DRHN TM218LDA24DRHN Digital Input Overview See Input Management (see page 57). Failure to follow these instructions can result in death. serious injury. or equipment damage. for more information on managing inputs DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions will result in death or serious injury. or used for RUN/STOP. The table below shows the possible usage of the controller inputs: Function Filter type Fast Input I0 I1 I2 I3 Digital Input I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 X – Yes No Input function None Integrator X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X Latch Bounce X X X X – – – – – – – – – – Event Bounce X X X X – – – – – – – – – – HSC HSC HSC HSC HSC HSC HSC HSC – – – – – – HSC/PTO/PWM/FG You can use filters and functions to manage the controller inputs (see page 57). 118 EIO0000000843 12/2012 . PWM.TM218LDA24DRHN Input Management Functions Availability An input is either not configured as function (regular input). by HSC. for events. PTO. or FG functions. . No Type: Screw.TM218LDA24DRHN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4. EIO0000000843 12/2012 119 ..28.29 in.7 kΩ Sink/Source 24 Vdc 0.5 Vdc) > 2. 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply).5 mA < 1. 7..8 Vdc) < 5 Vdc (0. or two wires if an appropriate cable end is used...) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3.62 mm (0.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms).28.8 Vdc > 15 Vdc (15.3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal.. serious injury. 120 EIO0000000843 12/2012 .) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. Failure to follow these instructions can result in death.6 A Type T fuse Sink inputs (positive logic) Source inputs (negative logic) Not Connected (N.C. or equipment damage.TM218LDA24DRHN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) (a) (b) NC 0.C. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. serious injury.)”. Failure to follow these instructions can result in death. or equipment damage. 96 kΩ Sink/Source 24 Vdc 0. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.7 mA 1. Failure to follow these instructions will result in death or serious injury. Fast Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 10.5 mA EIO0000000843 12/2012 121 .TM218LDA24DRHN TM218LDA24DRHN Fast Input Overview The TM218LDA24DRHN controller is equipped with 4 Fast digital inputs (see page 117) which can be used as HSC inputs..8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1. Failure to follow these instructions can result in death. or equipment damage..28. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.7 mA 30 Vdc 13. serious injury. 62 mm.29 in.) pitch 2 rows are removable A/B phase: 50 kHz (20 µs) Single phase: 100 kHz Pulse/Direction: 100 kHz Minimum transition duration: 4 µs A/B phase counter Pulse/Direction counter Single phase counter HSC type 1 Best engineering practices usually require a single wire connected to each terminal. Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 120).TM218LDA24DRHN Characteristic Isolation (photo couple) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). 7. or two wires if an appropriate cable end is used. 122 EIO0000000843 12/2012 . (0. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions will result in death or serious injury. or equipment damage.TM218LDA24DRHN TM218LDA24DRHN Relay Output Overview See Output Management (see page 60) for more information on managing outputs.30 Vdc. 220 Vac 5. 100.. Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Between channels within same category: Value 24 Vdc.. Failure to follow these instructions can result in death. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.250 Vac Maximum 2 A for each point (see derating curve below) 4 A (see de-rating curve below) 250 Vac.. 30 Vdc 5A None Between channels in 1780 Vac / 2500 Vdc different categories: Between channels and internal logic: 1780 Vac / 2500 Vdc EIO0000000843 12/2012 123 . serious injury.. 1 Hz 5 Hz Typically 5 ms Typically 2 ms 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw.) pitch 2 rows are removable Cable length Protection against short circuit Terminal blocks NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic.62 mm (0. The following figure shows the relay outputs de-rating curve: NOTE: 50% de-rating when all the relay outputs are used at 55 ° C (131 ° F) 124 EIO0000000843 12/2012 .TM218LDA24DRHN Characteristic Maximum output frequency With maximum load Without load Contact opening time Contact closing time Resistive load Mechanical life Value 0.29 in. 7. C.C. and to protect from potential damages by reverse EMF when using inductive load. or equipment damage.)”. WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. serious injury. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. and you should size your fuses accordingly. EIO0000000843 12/2012 125 . Failure to follow these instructions can result in death. You may have other considerations that are applicable based on the unique types of input and output devices you connect.TM218LDA24DRHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s relay outputs: (1) 4 A Type T fuse (2) 2 A Type T fuse NC Not Connected (N.) (a) To improve the life time of the contacts. TM218LDA24DRHN 126 EIO0000000843 12/2012 . What Is in This Chapter? This chapter contains the following topics: Topic TM218LDD24DUPHN Presentation TM218LDD24DUPHN Digital Input TM218LDD24DUPHN Fast Input TM218LDD24DUPHN Regular Output TM218LDD24DUPHN Fast Output Page 128 131 135 137 140 EIO0000000843 12/2012 127 .Modicon M218 Logic Controller TM218LDD24DUPHN EIO0000000843 12/2012 TM218LDD24DUPHN 8 Overview This chapter describes the TM218LDD24DUPHN controller. TM218LDD24DUPHN TM218LDD24DUPHN Presentation Overview The following figure shows the different components of the TM218LDD24DUPHN controllers: N° 1 2 3 4 5 6 7 8 9 10 11 Description USB programming port (see page 275) Run/Stop switch (see page 56) System LEDs (see page 52) Input terminal block (see page 129) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 129) 24 Vdc power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) 128 EIO0000000843 12/2012 . and wires and confirm that a proper ground connection exists before applying power to the unit. NOTE: I/O status LEDs (see page 54) are embedded in the input and output terminal block labels. refer to the topic Power Supply Wiring and Characteristics (see page 80). hardware. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. EIO0000000843 12/2012 129 .TM218LDD24DUPHN Terminal Blocks The figure below shows the pin assignment of the input terminal block: The figure below shows the pin assignment of the output terminal block: (a) 24 Vdc power supply terminals are located in the output terminal block. cables. Replace and secure all covers. accessories. Use only the specified voltage when operating this equipment and any associated products. cables. DANGER HAZARD OF ELECTRIC SHOCK. Failure to follow these instructions will result in death or serious injury. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. For more information. or installing or removing any accessories. hardware. TM218LDD24DUPHN Dimensions The following figure shows the external dimensions of the TM218LDD24DUPHN controller: 130 EIO0000000843 12/2012 . TM218LDD24DUPHN TM218LDD24DUPHN Digital Input Overview See Input Management (see page 57) for more information on managing inputs. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions can result in death. serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions will result in death or serious injury. or equipment damage. EIO0000000843 12/2012 131 . 132 EIO0000000843 12/2012 . or used for RUN/STOP. The table below shows the possible usage of the controller inputs: Function Filter type Fast Input I0 I1 I2 I3 Digital Input I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 X – Yes No Input function None Integrator X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X Latch Bounce X X X X – – – – – – – – – – Event Bounce X X X X – – – – – – – – – – HSC HSC HSC HSC HSC HSC HSC HSC – – – – – – HSC/PTO/PWM/FG You can use filters and functions to manage the controller inputs (see page 57). PTO.TM218LDD24DUPHN Input Management Functions Availability An input is either not configured as a function (regular input). PWM. by HSC. for events. or FG functions. .8 Vdc > 15 Vdc (15.. 7. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply).28...28.7 kΩ Sink/Source 24 Vdc 0.3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal. No Type: Screw.29 in.5 mA < 1. or two wires if an appropriate cable end is used.62 mm (0. 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms).) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3...5 Vdc) > 2.8 Vdc) < 5 Vdc (0. EIO0000000843 12/2012 133 .TM218LDD24DUPHN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4. )”. Failure to follow these instructions can result in death. serious injury.C. serious injury.) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.TM218LDD24DUPHN Wiring Diagram The following figure describes the wiring diagram of the TM218LDD24DUPHN controller’s digital inputs: (1) (a) (b) NC 0. or equipment damage. Failure to follow these instructions can result in death.6 A Type T fuse Sink inputs (positive logic) Source inputs (negative logic) Not Connected (N. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. 134 EIO0000000843 12/2012 . or equipment damage. 28.8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.TM218LDD24DUPHN TM218LDD24DUPHN Fast Input Overview The TM218LDD24DUPHN controller is equipped with 4 Fast digital inputs (see page 131). WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.5 mA 2. or equipment damage. Fast Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 7.8 kΩ Sink/Source 24 Vdc 0. Failure to follow these instructions will result in death or serious injury. Failure to follow these instructions can result in death. which can be used as HSC inputs.. serious injury.5 mA 30 Vdc 9.5 mA EIO0000000843 12/2012 135 .. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 134). (0. or two wires if an appropriate cable end is used.29 in.TM218LDD24DUPHN Characteristic Isolation (photo couple) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw. 136 EIO0000000843 12/2012 . 7.62 mm.) pitch 2 rows are removable A/B phase: 50 kHz (20 µs) Single phase: 100 kHz Pulse/Direction: 100 kHz Minimum transition duration: 4 µs A/B phase counter Pulse/Direction counter Single phase counter HSC type 1 Best engineering practices usually require a single wire connected to each terminal. .4.TM218LDD24DUPHN TM218LDD24DUPHN Regular Output Overview See Output Management (see page 60) for more information on managing outputs.2 A (see de-rating curve below) <1. Regular Output Characteristics The table below describes the characteristics of the M218 controller regular outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Residual voltage Delay Value 24 Vdc 20.3 ms (Q8 to Q9): 1 ms Isolation (photo coupler) Between channels Between channel and internal logic Minimum resistor load None 500 Vdc 80 Ω at 24 Vdc 137 EIO0000000843 12/2012 .3 A Load): (Q4 to Q7): 0.3 A Load): (Q4 to Q7): 30 µs (Q8 to Q9): 50 µs On to Off (0. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies..8 Vdc Maximum 0.1 A Off to On (0.3 A for each point (see derating curve below) 1. serious injury. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.28.5 Vdc for I = 0. Failure to follow these instructions can result in death. or equipment damage. TM218LDD24DUPHN Characteristic Cable length Protection against short circuit Terminal blocks Value Non-shielded: 150 m (492 ft) Yes Type: Screw.62 mm (0.29 in.) pitch 2 rows are removable NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic. 7. The following figure shows the Regular Output De-rating curve: NOTE: 80% de-rating when all the outputs are used at 55 ° C (131 ° F) 138 EIO0000000843 12/2012 . and you should size your fuses accordingly. serious injury. You may have other considerations that are applicable based on the unique types of input and output devices you connect.3 A Type T fuse (a) Sink outputs (positive logic) NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons.)”. Failure to follow these instructions can result in death. EIO0000000843 12/2012 139 .C. or equipment damage.8 A Type T fuse (2) 0.TM218LDD24DUPHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s regular outputs: (1) 1. WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. refer to Protecting Outputs from Inductive Load Damage (see page 35). Failure to follow these instructions can result in death. or equipment damage. which can be used for Fast outputs (see page 60). Fast Output Characteristics For additional information about fast output protection.TM218LDD24DUPHN TM218LDD24DUPHN Fast Output Overview The TM218LDD24DUPHN controller is equipped with 4 digital outputs. or equipment damage. serious injury. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. serious injury. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death. 140 EIO0000000843 12/2012 . WARNING UNINTENDED EQUIPMENT OPERATION Be sure to wire the Fast output correctly according to the wiring diagram. .62 mm (0.TM218LDD24DUPHN The table below describes the characteristics of the M218 controller Fast outputs: Characteristic Output type Rated voltage PTO power supply input range PTO power supply reverse protection PTO/PWM output current Standard output Fast output Response time for origin auxiliary input Isolation resistance Between Fast outputs and internal logic Value Push/Pull 24 Vdc 19. including 24 Vdc power supply Maximum 5 m (16 ft) Type: Screw.1% 100 Hz..3 A 50 mA 2 ms > 10 MΩ > 10 MΩ Between Power supply port and protective ground (PE) = 500 Vdc Residual voltage Minimum load impedance Maximum PTO output frequency Maximum PWM output frequency Accuracy for I = 0...2.1 kHz for 0. 1 A < 1...1% 1.99% Shielded.29 in.) pitch 2 rows are removable EIO0000000843 12/2012 141 .5 Vdc 80 Ω 100 kHz 1 kHz 20. 7....8 Vdc Yes 0..100 Hz for 0.28.1 kHz for 1% PWM mode duty rate step Duty rate range Cable Type Length Terminal blocks 20 Hz. 5 A Type T fuse Sink outputs (positive logic) Source outputs (negative logic) 142 EIO0000000843 12/2012 .TM218LDD24DUPHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s Fast outputs: (1) (2) (a) (b) 2 A Type T fuse 0. Modicon M218 Logic Controller TM218LDAE24DRHN EIO0000000843 12/2012 TM218LDAE24DRHN 9 Overview This chapter describes the TM218LDAE24DRHN controller. What Is in This Chapter? This chapter contains the following topics: Topic TM218LDAE24DRHN Presentation TM218LDAE24DRHN Digital Input TM218LDAE24DRHN Fast Input TM218LDAE24DRHN Relay Output Page 144 147 151 153 EIO0000000843 12/2012 143 . 220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) 144 EIO0000000843 12/2012 .TM218LDAE24DRHN TM218LDAE24DRHN Presentation Overview The following figure shows the different components of TM218LDAE24DRHN controller: N° 1 2 3 4 5 6 7 8 9 10 11 12 13 Description System LEDs (see page 52) Run/Stop switch (see page 56) Ethernet port (see page 272) 24 V sensor power supply terminal block Input terminal block (see page 145) Ribbon cable connector USB programming port (see page 275) Reference number DIN rail clip Output terminal block (see page 145) 100... or installing or removing any accessories. hardware. NOTE: I/O status LEDs (see page 54) are embedded in the input and output terminal block labels. accessories.. and wires and confirm that a proper ground connection exists before applying power to the unit. Replace and secure all covers. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. refer to the topic Power Supply Wiring and Characteristics (see page 80). EIO0000000843 12/2012 145 . Failure to follow these instructions will result in death or serious injury. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. For more information. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated.220 Vac power supply terminals are located in the output terminal block. cables. hardware. Use only the specified voltage when operating this equipment and any associated products.TM218LDAE24DRHN Terminal Blocks The figure below shows the pin assignment of the input terminal block: The figure below shows the pin assignment of the output terminal block: (a) 100. DANGER HAZARD OF ELECTRIC SHOCK.. cables. TM218LDAE24DRHN Dimensions The following figure shows the external dimensions of the TM218LDAE24DRHN controller: 146 EIO0000000843 12/2012 . WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. serious injury. or equipment damage. Failure to follow these instructions can result in death. EIO0000000843 12/2012 147 . DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury.TM218LDAE24DRHN TM218LDAE24DRHN Digital Input Overview See Input Management (see page 57) for more information on managing inputs. The table below shows the possible usage of the controller inputs: Function Filter type Fast Input I0 I1 I2 I3 Digital Input I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 X – Yes No Input function None Integrator X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X Latch Bounce X X X X – – – – – – – – – – Event Bounce X X X X – – – – – – – – – – HSC HSC HSC HSC HSC HSC HSC HSC – – – – – – HSC/PTO/PWM/FG You can use filters and functions to manage the controller inputs (see page 57). or FG functions. PWM. or used for RUN/STOP. for events. 148 EIO0000000843 12/2012 . by HSC.TM218LDAE24DRHN Input Management Functions Availability An input is either not configured as a function (regular input). PTO. No Type: Screw.) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3.5 Vdc) > 2. or two wires if an appropriate cable end is used.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms).62 mm (0..TM218LDAE24DRHN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4.5 mA < 1. EIO0000000843 12/2012 149 .28...3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal.8 Vdc) < 5 Vdc (0.. 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs.28.. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply).29 in. 7.7 kΩ Sink/Source 24 Vdc 0..8 Vdc > 15 Vdc (15. TM218LDAE24DRHN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) (a) (b) NC 0. Failure to follow these instructions can result in death. or equipment damage. or equipment damage. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. serious injury.) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.C.)”.6 A Type T fuse Sink inputs (positive logic) Source inputs (negative logic) Not Connected (N. Failure to follow these instructions can result in death. 150 EIO0000000843 12/2012 . serious injury. or equipment damage. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury. serious injury. Failure to follow these instructions can result in death..TM218LDAE24DRHN TM218LDAE24DRHN Fast Input Overview The TM218LDAE24DRHN controller is equipped with 4 Fast digital inputs (see page 147) which can be used as HSC inputs.8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1.28.96 kΩ Sink/Source 24 Vdc 0. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Fast Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 10.7 mA 30 Vdc 13.7 mA 1..5 mA EIO0000000843 12/2012 151 . Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 150).) pitch 2 rows are removable A/B phase: 50 kHz (20 µs) Single phase: 100 kHz Pulse/Direction: 100 kHz Minimum transition duration: 4 µs A/B phase counter Pulse/Direction counter Single phase counter HSC type 1 Best engineering practices usually require a single wire connected to each terminal.29 in. or two wires if an appropriate cable end is used.62 mm.TM218LDAE24DRHN Characteristic Isolation (photo couple) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw. (0. 152 EIO0000000843 12/2012 . Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). 7. 30 Vdc 5A None Between channels in 1780 Vac / 2500 Vdc different categories: Between channels and internal logic: 1780 Vac / 2500 Vdc EIO0000000843 12/2012 153 . Failure to follow these instructions will result in death or serious injury. 100. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death..30 Vdc. Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Between channels within same category: Value 24 Vdc. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. 220 Vac 5.250 Vac Maximum 2 A for each point (see derating curve below) 4 A (see de-rating curve below) 250 Vac..TM218LDAE24DRHN TM218LDAE24DRHN Relay Output Overview See Output Management (see page 60) for more information on managing outputs. or equipment damage... serious injury. TM218LDAE24DRHN Characteristic Maximum output frequency With maximum load Without load Contact opening time Contact closing time Resistive load Mechanical life Value 0.62 mm (0.29 in. 7. The following figure shows the relay outputs de-rating curve: NOTE: 50% de-rating when all the relay outputs are used at 55 ° C (131 ° F) 154 EIO0000000843 12/2012 .) pitch 2 rows are removable Cable length Protection against short circuit Terminal blocks NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic.1 Hz 5 Hz Typically 5 ms Typically 2 ms 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw. TM218LDAE24DRHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s relay outputs: (1) 4 A Type T fuse (2) 2 A Type T fuse NC Not Connected (N. WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. or equipment damage. and you should size your fuses accordingly.)”. serious injury. Failure to follow these instructions can result in death. EIO0000000843 12/2012 155 .) (a) To improve the life time of the contacts.C. and to protect from potential inductive load damage. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. You may have other considerations that are applicable based on the unique types of input and output devices you connect.C. TM218LDAE24DRHN 156 EIO0000000843 12/2012 . What Is in This Chapter? This chapter contains the following topics: Topic TM218LDA40DRN Presentation TM218LDA40DRN Digital Input TM218LDA40DRN Fast Input TM218LDA40DRN Relay Output Page 158 161 165 167 EIO0000000843 12/2012 157 .Modicon M218 Logic Controller TM218LDA40DRN EIO0000000843 12/2012 TM218LDA40DRN 10 Overview This chapter describes the TM218LDA40DRN controller. TM218LDA40DRN TM218LDA40DRN Presentation Overview The following figure shows the different components of the TM218LDA40DRN controller: N° 1 2 3 4 5 6 7 8 9 158 Description USB programming port (see page 275) Run/Stop switch (see page 56) System and I/O LEDs (see page 52) 24 V sensor power supply terminal block Input terminal block (see page 159) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 159) EIO0000000843 12/2012 . Always use a properly rated voltage sensing device to confirm the power is off where and when indicated.. hardware.. hardware. cables. Use only the specified voltage when operating this equipment and any associated products. Failure to follow these instructions will result in death or serious injury.220 Vac power supply terminals are located in the output terminal block.220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) Terminal Blocks The figure below shows the pin assignment of the input terminal block: The figure below shows the pin assignment of the output terminal block: (a) 100. accessories.. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. and wires and confirm that a proper ground connection exists before applying power to the unit. Replace and secure all covers.. DANGER HAZARD OF ELECTRIC SHOCK. or installing or removing any accessories. refer to the topic Power Supply Wiring and Characteristics (see page 80). or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. EIO0000000843 12/2012 159 . cables.TM218LDA40DRN N° 10 11 12 Description 100. For more information. TM218LDA40DRN Dimensions The following figure shows the external dimensions of the TM218LDA40DRN controller: 160 EIO0000000843 12/2012 . Failure to follow these instructions can result in death. or equipment damage. for events. or used for RUN/STOP. EIO0000000843 12/2012 161 . WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. or FG functions. by HSC. PWM.TM218LDA40DRN TM218LDA40DRN Digital Input Overview See Input Management (see page 57) for more information on managing inputs. Input Management Functions Availability An input is either not configured as a function (regular input). DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury. serious injury. PTO. TM218LDA40DRN The table below shows the possible usage of the TM218LDA40DRN controller inputs: Function Filter type Fast Input1 Digital Input I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 X – 1 Input function None Integrator X X X X X X X X X X X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X X X X X X X X X X X Latch Bounce – – – – – – – – – – – – – – – – – – – – – – – – HSC/PTO/PWM/FG HSC HSC – – – – – – – – – – – – – – – – – – – – – – Yes No Can also be used as a regular input You can use filters and functions to manage the controller inputs (see page 57). 162 EIO0000000843 12/2012 . 5 Vdc) > 2..8 Vdc > 15 Vdc (15.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms).28..TM218LDA40DRN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4.. or two wires if an appropriate cable end is used.5 mA < 1.. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). No Type: Screw..28..3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal.8 Vdc) < 5 Vdc (0. EIO0000000843 12/2012 163 . 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs. 7.) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3.29 in.62 mm (0.7 kΩ Sink/Source 24 Vdc 0. serious injury.6 A Type T fuse (a) Sink inputs (positive logic) (b) Source inputs (negative logic) WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller.TM218LDA40DRN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) 0. 164 EIO0000000843 12/2012 . Failure to follow these instructions can result in death. or equipment damage. TM218LDA40DRN TM218LDA40DRN Fast Input Overview The TM218LDA40DRN controller is equipped with 2 Fast digital inputs (see page 161) which can be used as 10 kHz HSC inputs.. Failure to follow these instructions will result in death or serious injury. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.35 kΩ Sink/Source 24 Vdc 0.28.. Failure to follow these instructions can result in death. or equipment damage. serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1.5 mA EIO0000000843 12/2012 165 . Fast Input Characteristics The table below describes the characteristics of the M218 controller reduced Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 9 mA 30 Vdc 12 mA 2. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 164).29 in. 7. 166 EIO0000000843 12/2012 .TM218LDA40DRN Characteristic Isolation (Photo coupler) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency HSC type 1 Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw.62 mm (0. pitch) 2 rows are removable 10 kHz (100 µs) Minimum transition duration: 40 µs Single phase counter Best engineering practices usually require a single wire connected to each terminal. or two wires if an appropriate cable end is used. TM218LDA40DRN TM218LDA40DRN Relay Output Overview See Output Management (see page 60) for more information on managing outputs. 30 Vdc 5A None Between channels in 1780 Vac / 2500 Vdc different categories: Between channels and internal logic: 1780 Vac / 2500 Vdc EIO0000000843 12/2012 167 . Failure to follow these instructions can result in death.. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. 220 Vac 5. serious injury..30 Vdc.. 100.250 Vac Maximum 2 A for each point (see derating curve below) 4 A (see de-rating curve below) 250 Vac. Failure to follow these instructions will result in death or serious injury.. or equipment damage. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Between channels within same category: Value 24 Vdc. TM218LDA40DRN Characteristic Maximum output frequency With maximum load Without load Contact opening time Contact closing time Resistive load Mechanical life Value 0.29 in. 7.1 Hz 5 Hz Typically 5 ms Typically 2 ms 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw. The following figure shows the relay outputs de-rating curve: NOTE: 50% de-rating when all the relay outputs are used at 55 ° C (131 ° F) 168 EIO0000000843 12/2012 .62 mm (0.) pitch 2 rows are removable Cable length Protection against short circuit Terminal blocks NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic. EIO0000000843 12/2012 169 .TM218LDA40DRN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s relay outputs: (1) 4 A Type T fuse (2) 2 A Type T fuse (a) To improve the life time of the contacts. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. and you should size your fuses accordingly. You may have other considerations that are applicable based on the unique types of input and output devices you connect. and to protect from potential inductive load damage. TM218LDA40DRN 170 EIO0000000843 12/2012 . Modicon M218 Logic Controller TM218LDA40DRPHN EIO0000000843 12/2012 TM218LDA40DRPHN 11 Overview This chapter describes the TM218LDA40DRPHN controller. What Is in This Chapter? This chapter contains the following topics: Topic TM218LDA40DRPHN Presentation TM218LDA40DRPHN Digital Input TM218LDA40DRPHN Fast Input TM218LDA40DRPHN Relay Output TM218LDA40DRPHN Fast Output Page 172 175 179 181 184 EIO0000000843 12/2012 171 . TM218LDA40DRPHN TM218LDA40DRPHN Presentation Overview The following figure shows the different components of TM218LDA40DRPHN controller: N° 1 2 3 4 5 6 7 8 9 10 Description USB programming port (see page 275) Run/Stop switch (see page 56) System LEDs (see page 52) 24 V sensor power supply terminal block Not used in this controller model Input terminal block (see page 173) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 173) 172 EIO0000000843 12/2012 . . Replace and secure all covers.. hardware.220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) Terminal Blocks The figure below shows the pin assignment of the input terminal block: The figure below shows the pin assignment of the output terminal block: (a) 100. hardware. cables. accessories. DANGER HAZARD OF ELECTRIC SHOCK. EIO0000000843 12/2012 173 . Always use a properly rated voltage sensing device to confirm the power is off where and when indicated.220 Vac power supply terminals are located in the output terminal block. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. Use only the specified voltage when operating this equipment and any associated products. or installing or removing any accessories.. cables. For more information.. refer to the topic Power Supply Wiring and Characteristics (see page 80). Failure to follow these instructions will result in death or serious injury. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. NOTE: I/O status LEDs (see page 54) are embedded in the input and output terminal block labels.TM218LDA40DRPHN N° 11 12 13 Description 100. and wires and confirm that a proper ground connection exists before applying power to the unit. TM218LDA40DRPHN Dimensions The following figure shows the external dimensions of the TM218LDA40DRPHN controller: 174 EIO0000000843 12/2012 . EIO0000000843 12/2012 175 . serious injury. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions will result in death or serious injury.TM218LDA40DRPHN TM218LDA40DRPHN Digital Input Overview See Input Management (see page 57) for more information on managing inputs. or equipment damage. Failure to follow these instructions can result in death. for events.TM218LDA40DRPHN Input Management Functions Availability An input is either not configured as a function (regular input). The table below shows the possible usage of the controller inputs: Function Filter type Fast Input I0 I1 I2 I3 Digital Input I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 X – Yes No Input function None Integrator X X X X X X X X X X X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X X X X X X X X X X X Latch Bounce X X X X – – – – – – – – – – – – – – – – – – – – Event Bounce X X X X – – – – – – – – – – – – – – – – – – – – HSC HSC HSC HSC HSC HSC HSC HSC – – – – – – – – – – – – – – – – HSC/PTO/PWM/FG You can use filters and functions to manage the controller inputs (see page 57). or FG functions. by HSC. or used for RUN/STOP. PWM. PTO. 176 EIO0000000843 12/2012 . 29 in..TM218LDA40DRPHN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4. No Type: Screw. 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs. EIO0000000843 12/2012 177 . 7..8 Vdc) < 5 Vdc (0.28..62 mm (0...) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms).8 Vdc > 15 Vdc (15.28.5 Vdc) > 2.7 kΩ Sink/Source 24 Vdc 0. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). or two wires if an appropriate cable end is used.5 mA < 1..3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. 178 EIO0000000843 12/2012 .C.TM218LDA40DRPHN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) (a) (b) NC 0. Failure to follow these instructions can result in death.)”.C. serious injury.6 A Type T fuse Sink inputs (positive logic) Source inputs (negative logic) Not Connected (N. or equipment damage. Failure to follow these instructions can result in death. serious injury. or equipment damage.) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.7 mA 1.28.TM218LDA40DRPHN TM218LDA40DRPHN Fast Input Overview The TM218LDA40DRPHN controller is equipped with 4 Fast digital inputs (see page 175) which can be used as HSC inputs..7 mA 30 Vdc 13.5 mA EIO0000000843 12/2012 179 .96 kΩ Sink/Source 24 Vdc 0. Failure to follow these instructions will result in death or serious injury. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Fast Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 10.8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1. or equipment damage. Failure to follow these instructions can result in death.. ) pitch 2 rows are removable A/B phase: 50 kHz (20 µs) Single phase: 100 kHz Pulse/Direction: 100 kHz Minimum transition duration: 4 µs A/B phase counter Pulse/Direction counter Single phase counter HSC type 1 Best engineering practices usually require a single wire connected to each terminal. (0.29 in. or two wires if an appropriate cable end is used.62 mm.TM218LDA40DRPHN Characteristic Isolation (photo couple) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). 180 EIO0000000843 12/2012 . Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 178). 7. Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Between channels within same category: Value 24 Vdc. 100.. serious injury.250 Vac Maximum 2 A for each point (see derating curve below) 4 A (see de-rating curve below) 250 Vac.. Failure to follow these instructions can result in death. 220 Vac 5..TM218LDA40DRPHN TM218LDA40DRPHN Relay Output Overview See Output Management (see page 60) for more information on managing outputs. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. 30 Vdc 5A None Between channels in 1780 Vac / 2500 Vdc different categories: Between channels and internal logic: 1780 Vac / 2500 Vdc EIO0000000843 12/2012 181 ..30 Vdc. or equipment damage. 62 mm (0.TM218LDA40DRPHN Characteristic Maximum output frequency With maximum load Without load Contact opening time Contact closing time Resistive load Mechanical life Value 0.) pitch 2 rows are removable Cable length Protection against short circuit Terminal blocks NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic.29 in.1 Hz 5 Hz Typically 5 ms Typically 2 ms 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw. The following figure shows the Relay Outputs De-rating curve: NOTE: 50% de-rating when all the relay outputs are used at 55 ° C (131 ° F) 182 EIO0000000843 12/2012 . 7. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons.TM218LDA40DRPHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s relay outputs: (1) 4 A Type T fuse (2) 2 A Type T fuse (a) To improve the life time of the contacts. and to protect from potential inductive load damage. and you should size your fuses accordingly. EIO0000000843 12/2012 183 . You may have other considerations that are applicable based on the unique types of input and output devices you connect. 184 EIO0000000843 12/2012 .TM218LDA40DRPHN TM218LDA40DRPHN Fast Output Overview The TM218LDA40DRPHN controller is equipped with 4 digital outputs which can be used for Fast outputs (see page 60). WARNING UNINTENDED EQUIPMENT OPERATION Be sure to wire the Fast output correctly according to the wiring diagram. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. or equipment damage. or equipment damage. serious injury. Failure to follow these instructions will result in death or serious injury. Fast Output Characteristics For additional information about fast output protection. refer to Protecting Outputs from Inductive Load Damage (see page 35). DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions can result in death. serious injury. Failure to follow these instructions can result in death. .29 in.62 mm (0..2.8 Vdc Yes 0. including 24 Vdc power supply Maximum 5 m (16 ft) Type: Screw..1 kHz for 0..3 A 50 mA 2 ms > 10 MΩ > 10 MΩ Between Power supply port and protective ground (PE) = 500 Vdc Residual voltage Minimum load impedance Maximum PTO output frequency Maximum PWM output frequency Accuracy for I = 0.) pitch 2 rows are removable EIO0000000843 12/2012 185 .1% 100 Hz... 1 A < 1.99% Shielded.TM218LDA40DRPHN The table below describes the characteristics of the M218 controller Fast outputs: Characteristic Output type Rated voltage PTO power supply input range PTO power supply reverse protection PTO/PWM output current Standard output Fast output Response time for origin auxiliary input Isolation resistance Between Fast outputs and internal logic Value Push/Pull 24 Vdc 19.1% 1.5 Vdc 80 Ω 100 kHz 1 kHz 20.28.1 kHz for 1% PWM mode duty rate step Duty rate range Cable Type Length Terminal blocks 20 Hz.100 Hz for 0.... 7.. 5 A Type T fuse Sink outputs (positive logic) Source outputs (negative logic) 186 EIO0000000843 12/2012 .TM218LDA40DRPHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s Fast outputs: (1) (2) (a) (b) 2 A Type T fuse 0. Modicon M218 Logic Controller TM218LDD40DUPHNB EIO0000000843 12/2012 TM218LDD40DUPHNB 12 Overview This chapter describes the TM218LDD40DUPHNB controller. What Is in This Chapter? This chapter contains the following topics: Topic TM218LDD40DUPHNB Presentation TM218LDD40DUPHNB Digital Input TM218LDD40DUPHNB Fast Input TM218LDD40DUPHNB Regular Output TM218LDD40DUPHNB Fast Output Page 188 191 195 197 200 EIO0000000843 12/2012 187 . TM218LDD40DUPHNB TM218LDD40DUPHNB Presentation Overview The following figure shows the different components of TM218LDD40DUPHNB controller: N° 1 2 3 4 5 6 7 8 9 10 Description USB programming port (see page 275) Run/Stop switch (see page 56) System LEDs (see page 52) Not used in this controller model Not used in this controller model Input terminal block (see page 189) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 189) 188 EIO0000000843 12/2012 . EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. cables. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. DANGER HAZARD OF ELECTRIC SHOCK. or installing or removing any accessories.TM218LDD40DUPHNB N° 11 12 13 Description 24 Vdc power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) Terminal Blocks The figure below shows the pin assignment of the input terminal block: The figure below shows the pin assignment of the output terminal block: (a) 24 Vdc power supply terminals are located in the output terminal block. Replace and secure all covers. Failure to follow these instructions will result in death or serious injury. cables. and wires and confirm that a proper ground connection exists before applying power to the unit. refer to the topic Power Supply Wiring and Characteristics (see page 80). EIO0000000843 12/2012 189 . hardware. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. NOTE: I/O status LEDs (see page 54) are embedded in the input and output terminal block labels. accessories. For more information. Use only the specified voltage when operating this equipment and any associated products. hardware. TM218LDD40DUPHNB Dimensions The following figure shows the external dimensions of the TM218LDD40DUPHNB controller: 190 EIO0000000843 12/2012 . WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions can result in death. serious injury.TM218LDD40DUPHNB TM218LDD40DUPHNB Digital Input Overview See Input Management (see page 57) for more information on managing inputs. Failure to follow these instructions will result in death or serious injury. EIO0000000843 12/2012 191 . or equipment damage. The table below shows the possible usage of the controller inputs: Function Filter type Fast Input I0 I1 I2 I3 Digital Input I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 X – Yes No Input function None Integrator X X X X X X X X X X X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X X X X X X X X X X X Latch Bounce X X X X – – – – – – – – – – – – – – – – – – – – Event Bounce X X X X – – – – – – – – – – – – – – – – – – – – HSC HSC HSC HSC HSC HSC HSC HSC – – – – – – – – – – – – – – – – HSC/PTO/PWM/FG You can use filters and functions to manage the controller inputs (see page 57). by HSC. for events. or used for RUN/STOP. PTO.TM218LDD40DUPHNB Input Management Functions Availability An input is either not configured as a function (regular input). or FG functions. 192 EIO0000000843 12/2012 . PWM. . Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). 7. or two wires if an appropriate cable end is used..3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal.8 Vdc) < 5 Vdc (0.28.28.5 Vdc) > 2.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms).5 mA < 1. No Type: Screw.62 mm (0.TM218LDD40DUPHNB Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4.) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3..7 kΩ Sink/Source 24 Vdc 0. EIO0000000843 12/2012 193 .8 Vdc > 15 Vdc (15... 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs.29 in.. serious injury.6 A Type T fuse Sink inputs (positive logic) Source inputs (negative logic) Not Connected (N. or equipment damage. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. Failure to follow these instructions can result in death. 194 EIO0000000843 12/2012 .) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.C. Failure to follow these instructions can result in death.C. or equipment damage. serious injury.)”.TM218LDD40DUPHNB Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) (a) (b) NC 0. Fast Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 7.TM218LDD40DUPHNB TM218LDD40DUPHNB Fast Input Overview The TM218LDD40DUPHNB controller is equipped with 4 Fast digital inputs (see page 191) which can be used as HSC inputs. or equipment damage. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.. Failure to follow these instructions will result in death or serious injury.5 mA 2.5 mA EIO0000000843 12/2012 195 .8 kΩ Sink/Source 24 Vdc 0. Failure to follow these instructions can result in death.8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1.5 mA 30 Vdc 9. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.. serious injury.28. 62 mm. (0. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply).TM218LDD40DUPHNB Characteristic Isolation (photo couple) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw.) pitch 2 rows are removable A/B phase: 50 kHz (20 µs) Single phase: 100 kHz Pulse/Direction: 100 kHz Minimum transition duration: 4 µs A/B phase counter Pulse/Direction counter Single phase counter HSC type 1 Best engineering practices usually require a single wire connected to each terminal. Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 194) 196 EIO0000000843 12/2012 .29 in. or two wires if an appropriate cable end is used. 7. 4. Failure to follow these instructions can result in death..28.8 Vdc Maximum 0.2 A (see de-rating curve below) <1. Regular Output Characteristics The table below describes the characteristics of the M218 controller regular outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Residual voltage Delay Value 24 Vdc 20.. Failure to follow these instructions will result in death or serious injury. or equipment damage. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.3 A Load): (Q4 to Q7): 0.3 ms (Q8 to Q15): 1 ms Isolation (photo coupler) Between channels Between channel and internal logic Minimum resistor load None 500 Vdc 80 Ω at 24 Vdc 197 EIO0000000843 12/2012 .3 A Load): (Q4 to Q7): 30 µs (Q8 to Q15): 50 µs On to Off (0. serious injury.5 Vdc for I = 0.3 A for each point (see derating curve below) 1.TM218LDD40DUPHNB TM218LDD40DUPHNB Regular Output Overview See Output Management (see page 60) for more information on managing outputs. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.1 A Off to On (0. 62 mm (0.TM218LDD40DUPHNB Characteristic Cable length Protection against short circuit Terminal blocks Value Non-shielded: 150 m (492 ft) Yes Type: Screw.29 in.) pitch 2 rows are removable NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic. 7. The following figure shows the regular output de-rating curve: NOTE: 80% de-rating when all the outputs are used at 55 ° C (131 ° F) 198 EIO0000000843 12/2012 . TM218LDD40DUPHNB Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s regular outputs: (1) (2) (3) (a) 1.2 A Type T fuse 0. EIO0000000843 12/2012 199 .3 A Type T fuse 2.4 A Type T fuse Sink outputs (positive logic) NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. and you should size your fuses accordingly. You may have other considerations that are applicable based on the unique types of input and output devices you connect. 200 EIO0000000843 12/2012 . which can be used for Fast outputs (see page 60). WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.TM218LDD40DUPHNB TM218LDD40DUPHNB Fast Output Overview The TM218LDD40DUPHNB controller is equipped with 2 regular outputs. Failure to follow these instructions can result in death. serious injury. PTO Output Characteristics For additional information about fast output protection. or equipment damage. refer to Protecting Outputs from Inductive Load Damage (see page 35). DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury. 3 A 50 mA 2 ms > 10 MΩ > 10 MΩ Between Power supply port and protective ground (PE) = 500 Vdc Residual voltage Minimum load impedance Maximum PTO output frequency Maximum PWM output frequency Accuracy for I = 0.8 Vdc Yes 0. Failure to follow these instructions can result in death.. or equipment damage.1 kHz for 0. serious injury... 7.1% 100 Hz...1 kHz for 1% PWM mode duty rate step Duty rate range Cable Type Length Terminal blocks 20 Hz.28...1% 1. 1 A < 1.. The table below describes the characteristics of the M218 controller Fast outputs: Characteristic Output type Rated voltage PTO power supply input range PTO power supply reverse protection PTO/PWM output current Standard output Fast output Response time for origin auxiliary input Isolation resistance Between Fast outputs and internal logic Value Push/Pull 24 Vdc 19.62 mm (0.2.) pitch 2 rows are removable EIO0000000843 12/2012 201 .29 in.. including 24 Vdc power supply Maximum 5 m (16 ft) Type: Screw..TM218LDD40DUPHNB WARNING UNINTENDED EQUIPMENT OPERATION Be sure to wire the Fast output correctly according to the wiring diagram.99% Shielded.100 Hz for 0.5 Vdc 80 Ω 100 kHz 1 kHz 20. TM218LDD40DUPHNB Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s Fast outputs: (1) (2) (a) (b) 2 A Type T fuse 0.5 A Type T fuse Sink outputs (positive logic) Source outputs (negative logic) 202 EIO0000000843 12/2012 . What Is in This Chapter? This chapter contains the following topics: Topic TM218LDAE40DRPHN Presentation TM218LDAE40DRPHN Digital Input TM218LDAE40DRPHN Fast Input TM218LDAE40DRPHN Relay Output TM218LDAE40DRPHN Fast Output Page 204 207 211 213 216 EIO0000000843 12/2012 203 .Modicon M218 Logic Controller TM218LDAE40DRPHN EIO0000000843 12/2012 TM218LDAE40DRPHN 13 Overview This chapter describes the TM218LDAE40DRPHN controller. TM218LDAE40DRPHN TM218LDAE40DRPHN Presentation Overview The following figure shows the different components of the TM218LDAE40DRPHN controller: N° 1 2 3 4 5 6 7 8 9 10 11 204 Description USB programming port (see page 275) Run/Stop switch (see page 56) System LEDs (see page 52) Ethernet port (see page 272) 24 V sensor power supply terminal block Not used in this controller model Input terminal block (see page 205) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 205) EIO0000000843 12/2012 . hardware. Failure to follow these instructions will result in death or serious injury. Replace and secure all covers. cables. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated.. hardware.. For more information. DANGER HAZARD OF ELECTRIC SHOCK. accessories.220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) Terminal Blocks The figure below shows the pin assignment of the input terminal block: Group 1 24V 0V NC NC NC NC NC NC NC Group 3 I3 COM1 I6 I8 I10 I12 I14 COM2 I17 COM0 I1 I21 I23 I19 NC I0 I7 I9 I11 I13 I15 I16 I18 I2 I4 I5 I22 NC I20 Group 2 The figure below shows the pin assignment of the output terminal block: (a) 100. EIO0000000843 12/2012 205 . cables.. refer to the topic Power Supply Wiring and Characteristics (see page 80). EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors.. Use only the specified voltage when operating this equipment and any associated products.220 Vac power supply terminals are located in the output terminal block.TM218LDAE40DRPHN N° 12 13 14 Description 100. and wires and confirm that a proper ground connection exists before applying power to the unit. NOTE: I/O status LEDs (see page 54) are embedded in the input and output terminal block labels. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. or installing or removing any accessories. TM218LDAE40DRPHN Dimensions The following figure shows the external dimensions of the TM218LDAE40DRPHN controller: 206 EIO0000000843 12/2012 . serious injury. Failure to follow these instructions will result in death or serious injury. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. EIO0000000843 12/2012 207 . Failure to follow these instructions can result in death.TM218LDAE40DRPHN TM218LDAE40DRPHN Digital Input Overview See Input Management (see page 57) for more information on managing inputs. or equipment damage. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. for events. PTO. PWM. The table below shows the possible usage of the controller inputs: Function Filter type Fast Input I0 I1 I2 I3 Digital Input I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 X – Yes No Input function None Integrator X X X X X X X X X X X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X X X X X X X X X X X Latch Bounce X X X X – – – – – – – – – – – – – – – – – – – – Event Bounce X X X X – – – – – – – – – – – – – – – – – – – – HSC HSC HSC HSC HSC HSC HSC HSC – – – – – – – – – – – – – – – – HSC/PTO/PWM/FG You can use filters and functions to manage the controller inputs (see page 57). 208 EIO0000000843 12/2012 . by HSC.TM218LDAE40DRPHN Input Management Functions Availability An input is either not configured as a function (regular input). or used for RUN/STOP. or FG functions. 29 in.8 Vdc > 15 Vdc (15.5 Vdc) > 2. EIO0000000843 12/2012 209 .TM218LDAE40DRPHN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4..28.5 mA < 1.. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply)... No Type: Screw.28.62 mm (0.7 kΩ Sink/Source 24 Vdc 0.8 Vdc) < 5 Vdc (0...) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3.3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal. 7. 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs. or two wires if an appropriate cable end is used.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms). 210 EIO0000000843 12/2012 .) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. serious injury. or equipment damage.)”.C. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller.6 A Type T fuse Sink inputs (positive logic) Source inputs (negative logic) Not Connected (N. or equipment damage. Failure to follow these instructions can result in death. Failure to follow these instructions can result in death.C.TM218LDAE40DRPHN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) (a) (b) NC 0. serious injury. which can be used as HSC inputs. Failure to follow these instructions will result in death or serious injury.TM218LDAE40DRPHN TM218LDAE40DRPHN Fast Input Overview The TM218LDAE40DRPHN controller is equipped with 4 Fast digital inputs (see page 207).28..8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1.7 mA 30 Vdc 13. serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Fast Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 10. Failure to follow these instructions can result in death. or equipment damage.5 mA EIO0000000843 12/2012 211 . DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies..7 mA 1.96 kΩ Sink/Source 24 Vdc 0. TM218LDAE40DRPHN Characteristic Isolation (photo couple) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw. 212 EIO0000000843 12/2012 . Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply).29 in. or two wires if an appropriate cable end is used. Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 210).62 mm. (0. 7.) pitch 2 rows are removable A/B phase: 50 kHz (20 µs) Single phase: 100 kHz Pulse/Direction: 100 kHz Minimum transition duration: 4 µs A/B phase counter Pulse/Direction counter Single phase counter HSC type 1 Best engineering practices usually require a single wire connected to each terminal. . Failure to follow these instructions can result in death. 30 Vdc 5A None Between channels in 1780 Vac / 2500 Vdc different categories: Between channels and internal logic: 1780 Vac / 2500 Vdc EIO0000000843 12/2012 213 . Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Between channels within same category: Value 24 Vdc. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. 100.30 Vdc. serious injury. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies..TM218LDAE40DRPHN TM218LDAE40DRPHN Relay Output Overview See Output Management (see page 60) for more information on managing outputs. or equipment damage. Failure to follow these instructions will result in death or serious injury. 220 Vac 5..250 Vac Maximum 2 A for each point (see derating curve below) 4 A (see de-rating curve below) 250 Vac.. The following figure shows the Relay Outputs De-rating curve: NOTE: 50% de-rating when all the relay outputs are used at 55 ° C (131 ° F) 214 EIO0000000843 12/2012 .) pitch 2 rows are removable Cable length Protection against short circuit Terminal blocks NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic.1 Hz 5 Hz Typically 5 ms Typically 2 ms 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw.TM218LDAE40DRPHN Characteristic Maximum output frequency With maximum load Without load Contact opening time Contact closing time Resistive load Mechanical life Value 0.29 in.62 mm (0. 7. ) (a) To improve the life time of the contacts. You may have other considerations that are applicable based on the unique types of input and output devices you connect. and to protect from potential inductive load damage.TM218LDAE40DRPHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s relay outputs: (1) 4 A Type T fuse (2) 2 A Type T fuse NC Not Connected (N. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons.C. and you should size your fuses accordingly. EIO0000000843 12/2012 215 . WARNING UNINTENDED EQUIPMENT OPERATION Be sure to wire the Fast output correctly according to the wiring diagram. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.TM218LDAE40DRPHN TM218LDAE40DRPHN Fast Output Overview The TM218LDAE40DRPHN controller is equipped with 4 digital outputs which can be used for Fast outputs (see page 60). Failure to follow these instructions can result in death. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Fast Output Characteristics For additional information about fast output protection. Failure to follow these instructions will result in death or serious injury. serious injury. Failure to follow these instructions can result in death. 216 EIO0000000843 12/2012 . or equipment damage. serious injury. or equipment damage. refer to Protecting Outputs from Inductive Load Damage (see page 35). . 7.28.29 in.62 mm (0...1 kHz for 1% PWM mode duty rate step Duty rate range Cable Type Length Terminal blocks 20 Hz.99% Shielded.. including 24 Vdc power supply Maximum 5 m (16 ft) Type: Screw.2..8 Vdc Yes 0..1% 1. 1 A < 1.5 Vdc 80 Ω 100 kHz 1 kHz 20..) pitch 2 rows are removable EIO0000000843 12/2012 217 ...TM218LDAE40DRPHN The table below describes the characteristics of the M218 controller Fast outputs: Characteristic Output type Rated voltage PTO power supply input range PTO power supply reverse protection PTO/PWM output current Standard output Fast output Response time for origin auxiliary input Isolation resistance Between Fast outputs and internal logic Value Push/Pull 24 Vdc 19.1 kHz for 0.1% 100 Hz..3 A 50 mA 2 ms > 10 MΩ > 10 MΩ Between Power supply port and protective ground (PE) = 500 Vdc Residual voltage Minimum load impedance Maximum PTO output frequency Maximum PWM output frequency Accuracy for I = 0.100 Hz for 0. TM218LDAE40DRPHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s Fast outputs: (1) (2) (a) (b) 2 A Type T fuse 0.5 A Type T fuse Sink outputs (positive logic) Source outputs (negative logic) 218 EIO0000000843 12/2012 . What Is in This Chapter? This chapter contains the following topics: Topic TM218LDA40DR2HN Presentation TM218LDA40DR2HN Digital Input TM218LDA40DR2HN Fast Input TM218LDA40DR2HN Relay Output TM218LDA40DR2HN Analog Output Page 220 223 227 229 232 EIO0000000843 12/2012 219 .Modicon M218 Logic Controller TM218LDA40DR2HN EIO0000000843 12/2012 TM218LDA40DR2HN 14 Overview This chapter describes the TM218LDA40DR2HN controller. TM218LDA40DR2HN TM218LDA40DR2HN Presentation Overview The following figure shows the different components of the TM218LDA40DR2HN controller: N° 1 2 3 4 5 6 7 8 9 10 Description USB programming port (see page 275) Run/Stop switch (see page 56) System LEDs (see page 52) 24 V sensor power supply terminal block Analog output terminal block (see page 221) Input terminal block (see page 221) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 221) 220 EIO0000000843 12/2012 . DANGER HAZARD OF ELECTRIC SHOCK. NOTE: I/O status LEDs (see page 54) are embedded in the terminal block labels.. refer to the topic Power Supply Wiring and Characteristics (see page 80). Use only the specified voltage when operating this equipment and any associated products.220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) Terminal Blocks The figure below shows the pin assignment of the 24-pin terminal block: The figure below shows the pin assignment of the 16-pin terminal block: (a) 100. or installing or removing any accessories. For more information. and wires and confirm that a proper ground connection exists before applying power to the unit. EIO0000000843 12/2012 221 . hardware. cables. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. Replace and secure all covers.220 Vac power supply terminals are located in the 16-pin terminal block. Failure to follow these instructions will result in death or serious injury. hardware... cables..TM218LDA40DR2HN N° 11 12 13 Description 100. accessories. TM218LDA40DR2HN Dimensions The following figure shows the external dimensions of the TM218LDA40DR2HN controller: 222 EIO0000000843 12/2012 . TM218LDA40DR2HN TM218LDA40DR2HN Digital Input Overview See Input Management (see page 57) for more information on managing inputs. or equipment damage. Failure to follow these instructions will result in death or serious injury. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions can result in death. serious injury. EIO0000000843 12/2012 223 . WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. 224 EIO0000000843 12/2012 . PWM. or used for RUN/STOP. for events. PTO.TM218LDA40DR2HN Input Management Functions Availability An input is either not configured as a function (regular input). The table below shows the possible usage of the controller inputs: Function Filter type Fast Input I0 I1 I2 I3 Digital Input I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 X – Yes No Input function None Integrator X X X X X X X X X X X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X X X X X X X X X X X Latch Bounce X X X X – – – – – – – – – – – – – – – – – – – – Event Bounce X X X X – – – – – – – – – – – – – – – – – – – – HSC HSC HSC HSC HSC HSC HSC HSC – – – – – – – – – – – – – – – – HSC/PTO/PWM/FG You can use filters and functions to manage the controller inputs (see page 57). or FG functions. by HSC. .5 Vdc) > 2..62 mm (0. 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs.. EIO0000000843 12/2012 225 . or two wires if an appropriate cable end is used..3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal.8 Vdc > 15 Vdc (15. No Type: Screw.) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3..7 kΩ Sink/Source 24 Vdc 0.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms).28.5 mA < 1..29 in.8 Vdc) < 5 Vdc (0.28. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). 7.TM218LDA40DR2HN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4. Failure to follow these instructions can result in death.C.) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.C. or equipment damage. serious injury. Failure to follow these instructions can result in death. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. serious injury. 226 EIO0000000843 12/2012 .6 A Type T fuse Sink inputs (positive logic) Source inputs (negative logic) Not Connected (N. or equipment damage.)”.TM218LDA40DR2HN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) (a) (b) NC 0. 7 mA 1. serious injury.8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1. Failure to follow these instructions can result in death. Failure to follow these instructions will result in death or serious injury. or equipment damage...7 mA 30 Vdc 13.TM218LDA40DR2HN TM218LDA40DR2HN Fast Input Overview The TM218LDA40DR2HN controller is equipped with 4 Fast digital inputs (see page 223) which can be used as HSC inputs. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.5 mA EIO0000000843 12/2012 227 . DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Fast Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 10.28.96 kΩ Sink/Source 24 Vdc 0. ) pitch 2 rows are removable A/B phase: 50 kHz (20 µs) Single phase: 100 kHz Pulse/Direction: 100 kHz Minimum transition duration: 4 µs A/B phase counter Pulse/Direction counter Single phase counter HSC type 1 Best engineering practices usually require a single wire connected to each terminal. Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 226).62 mm. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). 7.29 in. 228 EIO0000000843 12/2012 . or two wires if an appropriate cable end is used. (0.TM218LDA40DR2HN Characteristic Isolation (photo couple) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw. 250 Vac Maximum 2 A for each point (see derating curve below) 4 A (see de-rating curve below) 250 Vac. 220 Vac 5. serious injury.. or equipment damage. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.. Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Between channels within same category: Value 24 Vdc. Failure to follow these instructions will result in death or serious injury.. 30 Vdc 5A None Between channels in 1780 Vac / 2500 Vdc different categories: Between channels and internal logic: 1780 Vac / 2500 Vdc EIO0000000843 12/2012 229 . DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. 100.30 Vdc.. Failure to follow these instructions can result in death.TM218LDA40DR2HN TM218LDA40DR2HN Relay Output Overview See Output Management (see page 60) for more information on managing outputs. ) pitch 2 rows are removable Cable length Protection against short circuit Terminal blocks NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic.1 Hz 5 Hz Typically 5 ms Typically 2 ms 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw. 7. The following figure shows the relay outputs de-rating curve: NOTE: 50% de-rating when all the relay outputs are used at 55 ° C (131 ° F) 230 EIO0000000843 12/2012 .TM218LDA40DR2HN Characteristic Maximum output frequency With maximum load Without load Contact opening time Contact closing time Resistive load Mechanical life Value 0.62 mm (0.29 in. EIO0000000843 12/2012 231 .C. and you should size your fuses accordingly. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons.C. You may have other considerations that are applicable based on the unique types of input and output devices you connect.TM218LDA40DR2HN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s relay outputs: (1) 4 A Type T fuse (2) 2 A Type T fuse NC Not Connected (N. and to protect from potential inductive load damage.) (a) To improve the life time of the contacts. or equipment damage. serious injury.)”. Failure to follow these instructions can result in death. WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions will result in death or serious injury. serious injury. 232 EIO0000000843 12/2012 . Failure to follow these instructions can result in death. or equipment damage.TM218LDA40DR2HN TM218LDA40DR2HN Analog Output Overview The TM218LDA40DR2HN controller is equipped with 2 analog outputs. ... +10 Vdc/0.. including sign ± 0.84 ft) cable length.. In all cases..5% of the full scale 12 bits.06% of the full scale ±50 mV 60 db ± 0. a maximum cable length of 10 m (32.. EIO0000000843 12/2012 233 .80 ft) should not be exceeded.TM218LDA40DR2HN Analog Output Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller analog outputs: Characteristic Maximum number of outputs Output range Connectable I/O terminals Load impedance Application load type Setting time Total output system transfer time Output tolerance Maximum deviation at 25 ° C (77 ° F) without electromagnetic disturbance Maximum deviation Digital resolution Temperature drift Output ripple Cross talk Non-linearity Output value of LSB Protection type Output protection Output behavior if input power supply is less than the power threshold Cable Type Length Voltage output 2 -10.5% of the full scale 6 mV 10 µΑ Open circuit protection Photo coupler between input and internal circuit Short circuit protection Set to 0 Shielded 3 m (9.+10 Vdc Removable terminals > 2 kΩ Resistive load 10 ms 10 ms + 1 scan time ± 1% of the full scale > 300 Ω 0.20 mA / 4.20 mA Current output ± 2..84 ft) NOTE: Compliance to electromagnetic immunity standards is limited to a 3 m (9. fast I/O and communication signals. Always comply with local wiring requirements regarding grounding of cable shields. Failure to follow these instructions can result in death. WARNING IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION Use cables with insulated shielded jackets for analog I/O. serious injury. Ground shielded cables for analog I/O.TM218LDA40DR2HN Wiring Diagram The following figure shows the wiring diagram of the Modicon M218 Logic Controller analog outputs: (1) Voltage/Current preactuator WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. or equipment damage. fast I/O and communication signals at a single point 1. 234 EIO0000000843 12/2012 .)”.C. or equipment damage. Failure to follow these instructions can result in death. serious injury. EIO0000000843 12/2012 235 . you may damage the analog output module. serious injury. NOTICE INOPERABLE EQUIPMENT Be sure that the physical wiring of the analog circuit is compatible with the software configuration for the analog channel. If you have physically wired.TM218LDA40DR2HN 1Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents. outputs and communication connections. Route communication and I/O cables separately from power cables. Failure to follow these instructions can result in death. Failure to follow these instructions can result in equipment damage. Properly ground the cable shields as indicated in the related documentation. your analog module channel for a voltage signal. refer to the TM218 System Wiring Rules and Recommendation (see page 33). For more information. WARNING UNINTENDED EQUIPMENT OPERATION Use shielded cables wherever specified for inputs. and you configure the channel for a current signal in SoMachine. for example. or equipment damage. TM218LDA40DR2HN 236 EIO0000000843 12/2012 . Modicon M218 Logic Controller TM218LDA40DR4PHN EIO0000000843 12/2012 TM218LDA40DR4PHN 15 Overview This chapter describes the TM218LDA40DR4PHN controller. What Is in This Chapter? This chapter contains the following topics: Topic TM218LDA40DR4PHN Presentation TM218LDA40DR4PHN Digital Input TM218LDA40DR4PHN Fast Input TM218LDA40DR4PHN Analog Input TM218LDA40DR4PHN Relay Output TM218LDA40DR4PHN Fast Output TM218LDA40DR4PHN Analog Output Page 238 241 245 247 250 253 256 EIO0000000843 12/2012 237 . TM218LDA40DR4PHN TM218LDA40DR4PHN Presentation Overview The following figure shows the different components of the TM218LDA40DR4PHN controller: N° 1 2 3 4 5 6 7 8 9 10 Description USB programming port (see page 275) Run/Stop switch (see page 56) System LEDs (see page 52) 24 V sensor power supply terminal block Analog input (see page 247) and output (see page 256) terminal block Input terminal block (see page 239) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 239) 238 EIO0000000843 12/2012 . hardware. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. Replace and secure all covers. For more information. Failure to follow these instructions will result in death or serious injury. and wires and confirm that a proper ground connection exists before applying power to the unit.. accessories.. Use only the specified voltage when operating this equipment and any associated products.220 Vac power supply terminals are located in the 16-pin terminal block. hardware. NOTE: I/O status LEDs (see page 54) are embedded in the terminal block labels. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated.. cables. refer to the topic Power Supply Wiring and Characteristics (see page 80). DANGER HAZARD OF ELECTRIC SHOCK.220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) Terminal Blocks The figure below shows the pin assignment of the 24-pin terminal block: The figure below shows the pin assignment of the 16-pin terminal block: (a) 100. or installing or removing any accessories. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. EIO0000000843 12/2012 239 ..TM218LDA40DR4PHN N° 11 12 13 Description 100. cables. TM218LDA40DR4PHN Dimensions The following figure shows the external dimensions of the TM218LDA40DR4PHN controller: 240 EIO0000000843 12/2012 . DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. serious injury.TM218LDA40DR4PHN TM218LDA40DR4PHN Digital Input Overview See Input Management (see page 57) for more information on managing inputs. EIO0000000843 12/2012 241 . or equipment damage. Failure to follow these instructions can result in death. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. PWM. The table below shows the possible usage of the controller inputs: Function Filter type Fast Input I0 I1 I2 I3 Digital Input I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 X – Yes No Input function None Integrator X X X X X X X X X X X X X X X X X X X X X X X X RUN/STOP Integrator X X X X X X X X X X X X X X X X X X X X X X X X Latch Bounce X X X X – – – – – – – – – – – – – – – – – – – – Event Bounce X X X X – – – – – – – – – – – – – – – – – – – – HSC HSC HSC HSC HSC HSC HSC HSC – – – – – – – – – – – – – – – – HSC/PTO/PWM/FG You can use filters and functions to manage the controller inputs (see page 57). or FG functions. by HSC. or used for RUN/STOP.TM218LDA40DR4PHN Input Management Functions Availability An input is either not configured as a function (regular input). 242 EIO0000000843 12/2012 . PTO. for events. 62 mm (0.7 kΩ Sink/Source 24 Vdc 0.3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal....28. EIO0000000843 12/2012 243 ..8 Vdc) < 5 Vdc (0.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms).8 Vdc > 15 Vdc (15. No Type: Screw.TM218LDA40DR4PHN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4.28... 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs.) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3. 7.29 in.5 Vdc) > 2. or two wires if an appropriate cable end is used. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply).5 mA < 1. serious injury. Failure to follow these instructions can result in death.C. Failure to follow these instructions can result in death. or equipment damage. or equipment damage.TM218LDA40DR4PHN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) (a) (b) NC 0. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. serious injury.) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.6 A Type T fuse Sink inputs (positive logic) Source inputs (negative logic) Not Connected (N.C.)”. 244 EIO0000000843 12/2012 . 7 mA 1...7 mA 30 Vdc 13.96 kΩ Sink/Source 24 Vdc 0.28. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Fast Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 10. Failure to follow these instructions can result in death.TM218LDA40DR4PHN TM218LDA40DR4PHN Fast Input Overview The TM218LDA40DR4PHN controller is equipped with 4 Fast digital inputs (see page 241) which can be used as HSC inputs.5 mA EIO0000000843 12/2012 245 .8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1. serious injury. Failure to follow these instructions will result in death or serious injury. or equipment damage. 62 mm. (0.29 in. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). 246 EIO0000000843 12/2012 . Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 244). 7. or two wires if an appropriate cable end is used.TM218LDA40DR4PHN Characteristic Isolation (photo couple) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw.) pitch 2 rows are removable A/B phase: 50 kHz (20 µs) Single phase: 100 kHz Pulse/Direction: 100 kHz Minimum transition duration: 4 µs A/B phase counter Pulse/Direction counter Single phase counter HSC type 1 Best engineering practices usually require a single wire connected to each terminal. . DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.5% of the full scale 12 bits. Analog Input Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller analog inputs: Characteristic Number of maximum input channel Input type Input range Input impedance Connectable I/O terminals Sample duration time Total input system transfer time Input tolerance Maximum deviation at 25 ° C (77 ° F) without electromagnetic disturbance Maximum deviation Digital resolution Temperature drift EIO0000000843 12/2012 Voltage input 2 Single-ended -10..20 mA/4..TM218LDA40DR4PHN TM218LDA40DR4PHN Analog Input Overview The TM218LDA40DR4PHN controller is equipped with 2 analog inputs.. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death.. serious injury. +10 Vdc/0. or equipment damage. Failure to follow these instructions will result in death or serious injury.06% of the full scale 247 ..20 mA 250 ± 5% Ω 10 ms per channel + 1 scan time 20 ms + 1 scan time ± 1% of the full scale ± 2.. including sign ± 0..+10 Vdc > 1 MΩ Removable terminals Current input 0. a maximum cable length of 10 m (32. In all cases. Wiring Diagram The following figure shows the wiring diagram of the Modicon M218 Logic Controller analog inputs: 248 EIO0000000843 12/2012 .TM218LDA40DR4PHN Characteristic Common mode characteristics Cross talk Non-linearity Input value of LSB Maximum allowed overload (no damages) Protection type Cable Type Length Voltage input 80 db 60 db ± 0.4% of full scale 5 mV ±30 Vdc (less than 5 minutes) ±15 Vdc (No damage) Current input 10 µΑ ±30 mA dc Photo coupler between input and internal circuit Shielded 3 m (9.80 ft) should not be exceeded.84 ft) cable length.84 ft) NOTE: Compliance to electromagnetic immunity standards is limited to a 3 m (9. For more information. 1Multipoint NOTICE INOPERABLE EQUIPMENT Be sure that the physical wiring of the analog circuit is compatible with the software configuration for the analog channel. Failure to follow these instructions can result in equipment damage. If you have physically wired. Ground shielded cables for analog I/O.TM218LDA40DR4PHN WARNING IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION Use cables with insulated shielded jackets for analog I/O. for example. your analog channel for a voltage signal and you configure the channel for a current signal in SoMachine. serious injury. fast I/O and communication signals. EIO0000000843 12/2012 249 . fast I/O and communication signals at a single point 1. or equipment damage. Failure to follow these instructions can result in death. you may damage the analog circuit. refer to the TM218 System Wiring Rules and Recommendation (see page 33). Always comply with local wiring requirements regarding grounding of cable shields. grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death. Failure to follow these instructions will result in death or serious injury.250 Vac Maximum 2 A for each point (see derating curve below) 4 A (see de-rating curve below) 250 Vac. 100. serious injury..30 Vdc. 30 Vdc 5A None Between channels in 1780 Vac / 2500 Vdc different categories: Between channels and internal logic: 1780 Vac / 2500 Vdc 250 EIO0000000843 12/2012 . or equipment damage.TM218LDA40DR4PHN TM218LDA40DR4PHN Relay Output Overview See Output Management (see page 60) for more information on managing outputs. Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Between channels within same category: Value 24 Vdc. 220 Vac 5... DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.. 7.) pitch 2 rows are removable Cable length Protection against short circuit Terminal blocks NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic.29 in.1 Hz 5 Hz Typically 5 ms Typically 2 ms 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw. The following figure shows the relay outputs de-rating curve: NOTE: 50% de-rating when all the relay outputs are used at 55 ° C (131 ° F) EIO0000000843 12/2012 251 .62 mm (0.TM218LDA40DR4PHN Characteristic Maximum output frequency With maximum load Without load Contact opening time Contact closing time Resistive load Mechanical life Value 0. You may have other considerations that are applicable based on the unique types of input and output devices you connect.C.TM218LDA40DR4PHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s relay outputs: (1) 4 A Type T fuse (2) 2 A Type T fuse NC Not Connected (N. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. 252 EIO0000000843 12/2012 . and to protect from potential inductive load damage. and you should size your fuses accordingly.) (a) To improve the life time of the contacts. Fast Output Characteristics For additional information about fast output protection. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions can result in death. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.TM218LDA40DR4PHN TM218LDA40DR4PHN Fast Output Overview The TM218LDA40DR4PHN controller is equipped with 4 digital outputs which can be used for Fast outputs (see page 60). or equipment damage. WARNING UNINTENDED EQUIPMENT OPERATION Be sure to wire the Fast output correctly according to the wiring diagram. or equipment damage. Failure to follow these instructions can result in death. serious injury. serious injury. EIO0000000843 12/2012 253 . Failure to follow these instructions will result in death or serious injury. refer to Protecting Outputs from Inductive Load Damage (see page 35). 1% 1...3 A 50 mA 2 ms > 10 MΩ > 10 MΩ Between Power supply port and protective ground (PE) = 500 Vdc Residual voltage Minimum load impedance Maximum PTO output frequency Maximum PWM output frequency Accuracy for I = 0. 7.99% Shielded. 1 A < 1. including 24 Vdc power supply Maximum 5 m (16 ft) Type: Screw...8 Vdc Yes 0...2.29 in..28.1 kHz for 0.) pitch 2 rows are removable 254 EIO0000000843 12/2012 .1% 100 Hz..5 Vdc 80 Ω 100 kHz 1 kHz 20.TM218LDA40DR4PHN The table below describes the characteristics of the M218 controller Fast outputs: Characteristic Output type Rated voltage PTO power supply input range PTO power supply reverse protection PTO/PWM output current Standard output Fast output Response time for origin auxiliary input Isolation resistance Between Fast outputs and internal logic Value Push/Pull 24 Vdc 19...100 Hz for 0.62 mm (0.1 kHz for 1% PWM mode duty rate step Duty rate range Cable Type Length Terminal blocks 20 Hz. TM218LDA40DR4PHN Wiring Diagram The following figure shows the wiring diagram of the M218 controller’s Fast outputs: (1) (2) (a) (b) 2 A Type T fuse 0.5 A Type T fuse Sink outputs (positive logic) Source outputs (negative logic) EIO0000000843 12/2012 255 . or equipment damage.... Analog Output Characteristics The table below describes the characteristics of the Modicon M218 Logic Controller analog outputs: Characteristic Maximum number of outputs Output range Connectable I/O terminals Load impedance Application load type Setting time Total output system transfer time Output tolerance Maximum deviation at 25 ° C (77 ° F) without electromagnetic disturbance Maximum deviation Voltage output 2 -10.5% of the full scale 256 EIO0000000843 12/2012 ...20 mA Current output ± 2... WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.+10 Vdc Removable terminals > 2 kΩ Resistive load 10 ms 10 ms + 1 scan time ± 1% of the full scale > 300 Ω 0.TM218LDA40DR4PHN TM218LDA40DR4PHN Analog Output Overview The TM218LDA40DR4PHN controller is equipped with 2 analog outputs. +10 Vdc/0.. Failure to follow these instructions can result in death. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury.20 mA / 4. serious injury. In all cases.TM218LDA40DR4PHN Characteristic Digital resolution Temperature drift Output ripple Cross talk Non-linearity Output value of LSB Protection type Output protection Output behavior if input power supply is less than the power threshold Cable Type Length Voltage output 12 bits.84 ft) NOTE: Compliance to electromagnetic immunity standards is limited to a 3 m (9.84 ft) cable length.06% of the full scale ±50 mV 60 db ± 0. Wiring Diagram The following figure shows the wiring diagram of the Modicon M218 Logic Controller analog outputs: (1) Voltage/Current preactuator EIO0000000843 12/2012 257 . including sign ± 0. a maximum cable length of 10 m (32.80 ft) should not be exceeded.5% of the full scale 6 mV Current output 10 µΑ Open circuit protection Photo coupler between input and internal circuit Short circuit protection Set to 0 Shielded 3 m (9. for example. If you have physically wired. fast I/O and communication signals at a single point 1. Route communication and I/O cables separately from power cables. or equipment damage. you may damage the analog circuit. Properly ground the cable shields as indicated in the related documentation. refer to the TM218 System Wiring Rules and Recommendation (see page 33). 258 EIO0000000843 12/2012 . Ground shielded cables for analog I/O. NOTICE INOPERABLE EQUIPMENT Be sure that the physical wiring of the analog circuit is compatible with the software configuration for the analog channel. For more information. grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents. serious injury. 1Multipoint WARNING UNINTENDED EQUIPMENT OPERATION Use shielded cables wherever specified for inputs. outputs and communication connections. or equipment damage. Failure to follow these instructions can result in death. your analog channel for a voltage signal and you configure the channel for a current signal in SoMachine.TM218LDA40DR4PHN WARNING IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION Use cables with insulated shielded jackets for analog I/O. Always comply with local wiring requirements regarding grounding of cable shields. Failure to follow these instructions can result in equipment damage. fast I/O and communication signals. serious injury. Failure to follow these instructions can result in death. What Is in This Chapter? This chapter contains the following topics: Topic TM218LDA60DRN Presentation TM218LDA60DRN Digital Input TM218LDA60DRN Fast Input TM218LDA60DRN Relay Outputs Page 260 263 266 268 EIO0000000843 12/2012 259 .Modicon M218 Logic Controller TM218LDA60DRN EIO0000000843 12/2012 TM218LDA60DRN 16 Overview This chapter describes the TM218LDA60DRN controller. TM218LDA60DRN TM218LDA60DRN Presentation Overview The following figure shows the different components of the TM218LDA60DRN: N° 1 2 3 4 5 6 7 8 9 10 11 12 Description USB programming port (see page 275) Run/Stop switch (see page 56) System and I/O LEDs (see page 52) 24 V sensor power supply terminal block Input terminal block (see page 261) Ribbon cable connector Reference number DIN rail clip Output terminal block (see page 261) 100...220 Vac power supply terminal block and label Serial link 2/terminal block (see page 279) Serial link 1/type RJ45 (see page 276) 260 EIO0000000843 12/2012 TM218LDA60DRN Terminal Blocks The figure below shows the pin assignment of the input terminal block: The figure below shows the pin assignment of the output terminal block: (a) 100...220 Vac power supply terminals are located in the output terminal block. For more information, refer to the topic Power Supply Wiring and Characteristics (see page 80). DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit. Use only the specified voltage when operating this equipment and any associated products. Failure to follow these instructions will result in death or serious injury. EIO0000000843 12/2012 261 TM218LDA60DRN Dimensions The following figure shows the external dimensions of the TM218LDA60DRN controller: 262 EIO0000000843 12/2012 TM218LDA60DRN TM218LDA60DRN Digital Input Overview See Input Management (see page 57) for more information on managing inputs. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death, serious injury, or equipment damage. Input Management Functions Availability An input is either not configured as a function (regular input), or used for RUN/STOP, for events, by HSC, PTO, PWM, or FG functions. The table below shows the possible usage of the TM218LDA60DRN controller inputs: Function Filter type Fast Input1 Digital Input I0 I1 I2 ... I35 X – 1 Input function None Integrator X X X X X RUN/STOP Integrator X X X X X Latch Bounce – – – – – HSC/PTO/PWM/FG HSC HSC – – – Yes No Can also be used as a regular input You can use filters and functions to manage the controller inputs (see page 57). EIO0000000843 12/2012 263 TM218LDA60DRN Digital Input Characteristics The table below describes the characteristics of the M218 controller digital inputs: Characteristic Value Standard Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Isolation (photo coupler) Between channels Between channels and internal logic Filtering 5 mA 30 Vdc 7 mA 4.7 kΩ Sink/Source 24 Vdc 0...28.8 Vdc > 15 Vdc (15...28.8 Vdc) < 5 Vdc (0...5 Vdc) > 2.5 mA < 1.0 mA None 500 Vdc Default: 3 ms Selectable: No filter (1ms), 3 ms and 12 ms Type 1 Supports 2 wire and 3 wire sensors(1) Shielded: Maximum 100 m (328 ft) Non-shielded: 50 m (164 ft) Shielded cables must be used for Fast inputs. No Type: Screw, 7.62 mm (0.29 in.) pitch 2 rows are removable Enhanced 7 mA 30 Vdc 9 mA 3.3 kΩ IEC61131-2 edition 3 type Compatibility Cable type and length Protection against over voltage Terminal blocks 1 Best engineering practices usually require a single wire connected to each terminal, or two wires if an appropriate cable end is used. Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). 264 EIO0000000843 12/2012 TM218LDA60DRN Wiring Diagram The following figure describes the wiring diagram of the M218 controller’s digital inputs: (1) 0.6 A Type T fuse (a) Sink inputs (positive logic) (b) Source inputs (negative logic) WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”. Failure to follow these instructions can result in death, serious injury, or equipment damage. WARNING UNINTENDED EQUIPMENT OPERATION Use the sensor and actuator power supply only for supplying power to sensors or actuators connected to the controller. Failure to follow these instructions can result in death, serious injury, or equipment damage. EIO0000000843 12/2012 265 TM218LDA60DRN TM218LDA60DRN Fast Input Overview The TM218LDA60DRN controller is equipped with 2 Fast digital inputs (see page 89) which can be used as 10 kHz HSC inputs. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.35 kΩ Sink/Source 24 Vdc 0..28. Fast Input Characteristics The table below describes the characteristics of the M218 controller reduced Fast inputs: Characteristic Rated current Inrush values Voltage Current Input impedance Input type Rated voltage Input range Input limit values Voltage at state 1 Voltage at state 0 Current at state 1 Current at state 0 Value 9 mA 30 Vdc 12 mA 2. Failure to follow these instructions will result in death or serious injury. Failure to follow these instructions can result in death. or equipment damage..8 Vdc > 15 Vdc < 5 Vdc > 5 mA < 1. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.5 mA 266 EIO0000000843 12/2012 . serious injury. or two wires if an appropriate cable end is used.TM218LDA60DRN Characteristic Isolation (Photo coupler) Between channels Between channels and internal logic IEC61131-2 Edition 3 type Compatibility Cable Type Length Protection against over voltage Terminal blocks HSC Maximum frequency HSC type 1 Value None 500 Vdc Type 1 Supports 2 wire and 3 wire sensors(1) Shielded Maximum 10 m (33 ft) No Type: Screw.62 mm (0. EIO0000000843 12/2012 267 .29 in. Wiring Diagram The wiring diagram for the Fast inputs is same as that of the digital inputs (see page 265). Connection of more than two wires may require the application of external terminal blocks (check local codes and regulations that may apply). 7. pitch) 2 rows are removable 10 kHz (100 µs) Minimum transition duration: 40 µs Single phase counter Best engineering practices usually require a single wire connected to each terminal. 268 EIO0000000843 12/2012 .TM218LDA60DRN TM218LDA60DRN Relay Outputs Overview See Output Management (see page 60) for more information on managing outputs. Failure to follow these instructions will result in death or serious injury. Failure to follow these instructions can result in death. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. serious injury. or equipment damage. 250 Vac Maximum 2 A for each point (see de-rating curve below) 4A 250 Vac. 100.TM218LDA60DRN Relay Output Characteristics The table below describes the characteristics of the M218 controller relay outputs: Characteristic Rated voltage Input range Rated current Current/group (4 points) Inrush values Maximum switching voltage Current/point Isolation Maximum output frequency Resistive load Mechanical life Cable length Protection against short circuit Terminal blocks with maximum load without load Value 24 Vdc. 7..29 in. 220 Vac 5. 30 Vdc 5 A (see de-rating curve below) Relay coil 0..62 mm (0.1 Hz 5 Hz 2 A/point for 24 Vdc/220 Vac 20 million operation minimum at 25 ° C (77 ° F) for maximum current and voltage ratings Non-shielded: 150 m (492 ft) No Type: Screw. The following graphic show the Relay Outpus De-rating curve: NOTE: 70% de-rating when all the relay outputs are used at 55 ° C (131 ° F) EIO0000000843 12/2012 269 .) pitch 2 rows are removable NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 35) for additional information on this topic..30 Vdc.. serious injury.C. You may have other considerations that are applicable based on the unique types of input and output devices you connect. Failure to follow these instructions can result in death.)”. 270 EIO0000000843 12/2012 .TM218LDA60DRN Wiring Diagram (1) 4 A Type T fuse (2) 2 A Type T fuse (a) To improve the life time of the contacts. and to protect from potential inductive load damage. and you should size your fuses accordingly. or equipment damage. it is recommended to connect: a free wheeling diode in parallel to each inductive DC load a RC snubber in parallel of each inductive AC load NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. Modicon M218 Logic Controller Integrated Communication Ports EIO0000000843 12/2012 Integrated Communication Ports 17 What Is in This Chapter? This chapter contains the following topics: Topic Ethernet Port USB Programming Port Serial Link Port 1 Serial Link Port 2 Page 272 275 276 279 EIO0000000843 12/2012 271 . Integrated Communication Ports Ethernet Port Overview The following controllers are equipped with an Ethernet communications port: TM218LDAE24DRHN TM218LDAE40DRPHN The following figure shows the location of the Ethernet port on the controller: (1) Ethernet port with dust plug Characteristics The table below describes the different Ethernet characteristics: Characteristic Function Connector type Driver Cable type Automatic cross-over detection Description Modbus TCP/IP RJ45 10 M half duplex (auto negotiation) 100 M full duplex (auto negotiation) Shielded Yes 272 EIO0000000843 12/2012 . It is not necessary to use special Ethernet crossover cables to connect devices directly to this port (connections without an Ethernet hub or switch). EIO0000000843 12/2012 273 .Integrated Communication Ports Pin Assignment The following figure shows the RJ45 Ethernet connector pin assignment: The table below describes the RJ45 Ethernet connector pins: Pin N° 1 2 3 4 5 6 7 8 Signal TD+ TDRD+ RD- NOTE: The controller supports the MDI/MDIX auto-crossover cable function. but the card has an IP address. 274 EIO0000000843 12/2012 . Duplicated IP address is detected.Integrated Communication Ports Status LEDs The table below describes the ETH LA and ETH ST Ethernet status LEDs: Label Description LED Color ETH LA Ethernet Activity Green/Yellow Status Off Green on Yellow on Green flash Yellow flash ETH ST Ethernet Status Green Off Green on 3 green flashes 4 green flashes 5 green flashes 6 green flashes Description No link Link at 100 Mbps Link at 10 Mbps Activity at 100 Mbps Activity at 10 Mbps Physical connections are unplugged and no IP address is obtained. Minimum one port is connected and an IP address is obtained All the ports are unplugged. The card is performing a BOOTP or DHCP sequence. The configured IP is invalid using default IP. Using a typical USB cable.Integrated Communication Ports USB Programming Port Overview The USB Mini-B Port is the programming port you can use to connect a PC with a USB host port using SoMachine software. Do not connect more than one controller at a time using USB connections. Characteristics The table below describes the characteristics of the USB programming port: Parameter Function Connector type Isolation Cable Type Maximum length USB Programming Port Compatible with USB 2. Failure to follow these instructions can result in death. this connection is suitable for quick updates of the program or short duration connections to perform maintenance and inspect data values.0 Mini-B None Shielded < 3 m (9.9 ft) EIO0000000843 12/2012 275 . serious injury. It is not suitable for long term connections such as commissioning or monitoring without the use of specially adapted cables to help minimize electromagnetic interference. WARNING INOPERABLE EQUIPMENT OR UNINTENDED EQUIPMENT OPERATION You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional ground (FE) of the system for any long term connection. or equipment damage. Characteristics Characteristic Function Description Modbus Master/Slave NOTE: Slave mode needs 120 Ω resistor for external line termination. RJ45 Non-isolated 115.200 bps Type Maximum length Polarization Shielded 15 m (49 ft) Software configuration is used to connect when the node is configured as a Master.... and SoMachine Protocol (HMI.Integrated Communication Ports Serial Link Port 1 Overview The serial link port 1 is used to communicate with devices supporting the Modbus protocol as either a master or slave.. 560 Ω resistors are optional. modem.. No Connector type Isolation Maximum baud rate Cable 5 Vdc power supply for RS485 276 EIO0000000843 12/2012 .).). ASCII Protocol (printer. N.C.Integrated Communication Ports Pin Assignment The following figure shows the pins of the RJ45 connector: The table below describes the pin assignment of the RJ45 connector: Pin 1 2 3 4 5 6 7 8 RS485 N.)”. N. or equipment damage.C. D1 D0 N.C.C. N.C.C.: Not Connected WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. Common N.C. EIO0000000843 12/2012 277 . Failure to follow these instructions can result in death. serious injury. Integrated Communication Ports Status LED The table below describes the serial link port 1 status LED: Label Description LED Color SL1 Serial Link 1 Yellow Status On Off Description Indicates the activity of the serial link 1 Indicates no serial communication 278 EIO0000000843 12/2012 . ).. No Connector type Isolation Maximum baud rate Cable 5 Vdc power supply for RS485 EIO0000000843 12/2012 279 . supports RS485 and terminal block. Terminal block Non-isolated 38.400 bps Type Maximum length Polarization Shielded 200 m (656 ft) for RS485 Software configuration is used to connect when the node is configured as a Master. modem.Integrated Communication Ports Serial Link Port 2 Overview The serial link port 2: is used to communicate with devices supporting the Modbus protocol as either a master or slave and ASCII Protocol (printer. 560 Ω resistors are optional. Characteristics Characteristic Function Description Modbus Master/Slave NOTE: Slave mode needs 120 Ω resistor for external line termination.. serious injury.Integrated Communication Ports Pin Assignment The table below describes the pin assignment for RS485 and terminal block: Pin 1 2 3 4 Terminal block/RS485 D1 D0 Shield Common WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.)”. Status LED The table below describes the serial link 2 status LED: Label Description LED Color SL2 Serial Link 2 Yellow Status On Off Description Indicates the activity of the serial link 2 Indicates no serial communication 280 EIO0000000843 12/2012 .C. or equipment damage. Failure to follow these instructions can result in death. Modicon M218 Logic Controller Connecting the Modicon M218 Logic Controller to a PC EIO0000000843 12/2012 Connecting the Modicon M218 Logic Controller to a PC 18 Connecting the Controller to a PC Overview To transfer. run and monitor your applications. connect your controller to a computer that has SoMachine installed using a USB cable. EIO0000000843 12/2012 281 . this USB cable is suitable for long duration connection. Failure to follow these instructions can result in equipment damage. NOTICE INOPERABLE EQUIPMENT Always connect the communication cable to the PC before connecting it to the controller. USB Mini-B Port Connection TSX CNA MUM3P : This USB cable is suitable for short duration connection like quick updates or retrieving data values. BMX XCA USBH045 : Grounded and shielded. NOTE: You can only connect 1 controller to the PC at the same time. WARNING INOPERABLE EQUIPMENT OR UNINTENDED EQUIPMENT OPERATION You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional ground (FE) of the system for any long term connection. The following figure shows the USB connection to a PC: To connect the USB cable to your controller. It is not suitable for long term connections such as commissioning or monitoring without the use of specially adapted cables to help minimize electromagnetic interference. Do not connect more than one controller at a time using USB connections. Open the hinged access cover. Failure to follow these instructions can result in death. 2 3 4 282 EIO0000000843 12/2012 . Connect your USB cable to the computer. or other cable with a ground shield connection. this connection is suitable for quick updates of the program or short duration connections to perform maintenance and inspect data values.Connecting the Modicon M218 Logic Controller to a PC The USB Mini-B Port is the programming port you can use to connect a PC with a USB host port using SoMachine software. The communication cable should be connected to the PC first to minimize the possibility of electrostatic discharge affecting the controller. Connect the Mini connector of your USB cable to the controller USB connector. 1b If making a short term connection using the cable TSX CNA MUM3P or other non-grounded USB cable. proceed to step 2. be sure to securely connect the shield connector to the functional ground (FE) or protective ground (PE) of your system before connecting the cable to your controller and your PC. or equipment damage. serious injury. Using a typical USB cable. do the following: Step 1 Action 1a If making a long term connection using the cable BMX XCA USBH045. EIO0000000843 12/2012 283 . %MW According to the IEC standard. %QW represents an output word register (for example a language object of type analog OUT). %I represents an input bit (for example a language object of type digital IN). %Q According to the IEC standard. %IW According to the IEC standard. %QW According to the IEC standard. %Q represents an output bit (for example a language object of type digital OUT). %IW represents an input word register (for example a language object of type analog IN). %MW represents a memory word register (for example a language object of type memory word).Modicon M218 Logic Controller Glossary EIO0000000843 12/2012 Glossary 0-9 %I According to the IEC standard. .20] OF INT is a 2-dimensional table with 10x20 elements of type INT. The syntax is as follows: ARRAY [<limits>] OF <Type> Example 1: ARRAY [1.10. analog output An analog output module contains circuits that transmit an analog DC signal proportional to a digital value input to the module from the processor. Example 2: ARRAY [1. application source The application source file can be uploaded to the PC to reopen a SoMachine project. That means a data table value directly reflects the analog signal value. By implication. ARRAY An ARRAY is a table containing elements of a single type.Glossary A analog input An analog input module contains circuits that convert an analog DC input signal to a digital value that can be manipulated by the processor. This source file can support a full SoMachine project (for example. ARP The address resolution protocol is the IP network layer protocol for Ethernet that maps an IP address to a MAC (hardware) address. 284 EIO0000000843 12/2012 . one that includes HMI application). ASCII The american standard code for information interchange is a communication protocol for representing alphanumeric characters (letters... and certain graphic and control characters). By implication. numbers. these analog outputs are usually direct. the analog input is usually direct. 1.2] OF BOOL is a 1-dimensional table with 2 elements of type BOOL. That means a data table value directly controls the analog signal value. The BOOTP process assigns an infinite lease of an IP address. The BOOTP service utilizes UDP ports 67 and 68.4 is a fifth bit a memory word number 10. Boot application Files that contain machine dependent parameters: machine name device name or IP address Modbus Serial Line address Routing table BOOTP The bootstrap protocol is a UDP network protocol that can be used by a network client to automatically obtain an IP address (and possibly other data) from a server. BOOTP was originally used as a method that enabled diskless hosts to be remotely booted over a network. For example. A BOOL variable can have one of these values: 0 (FALSE). for example: %MW10. A bit that is extracted from a word is of type BOOL. also titled as Halfbyte). The client identifies itself to the server using the client’s MAC address. the number 2.Water_pressure. EIO0000000843 12/2012 285 . the Water_pressure variable is said to be assigned through its association with memory location %MW102. AWG The american wire gauge standard specifies wire gauges in North America. For example. B BCD The binary coded decimal format represents decimal numbers between 0 and 9 with a set of 4 bits (a nybble/nibble. In this format.450 is encoded as 0010 0100 0101 0000 BOOL A Boolean type is the basic data type in computing. The server— which maintains a pre-configured table of client device MAC addresses and associated IP addresses—sends the client its pre-configured IP address. 1 (TRUE). the 4 bits used to encode decimal numbers have an unused range of combinations.Glossary assigned variable A variable is "assigned" if its location in controller memory can be known. also given in conjunction with multiplicator kilo (kbps) and mega (mbps). You can enter a BYTE either in binary mode or in base 8. each function or function block in the program is represented in this graphical format. The BYTE type is encoded in an 8-bit format that ranges from 16#00 to 16#FF (in hexadecimal format). the inputs are on the left and the outputs on the right. Block outputs can be linked to inputs of other blocks in order to create complex expressions.).” or “programmable controller”) is used to automate industrial processes. controller A controller (or “programmable logic controller. CTS Clear to send is a data transmission signal and acknowledges the RDS signal from the transmitting station. BYTE When 8 bits are grouped together. 286 EIO0000000843 12/2012 . C CFC The continuous function chart (an extension of the IEC61131-3 standard) is a graphical programming language that works like a flowchart. OR.Glossary bps bit per second as a definition of transmission rate. Receiving nodes then recalculate the field. CRC A network message’s cyclic redundancy check field contains a small number of bits that produce a checksum. controller status output The controller status output is a special function used in circuits that are external to the controller that control the power supply to the output devices or the controller’s power supply. The message is calculated by the transmitter according to the message’s content. Any discrepancy in the two CRC fields indicates that the transmitted message and the received message are different. etc. By adding simple logicals blocks (AND. they are called a BYTE. For each block. (DHCP can handle BOOTP client requests. If the current scan time is shorter than the cyclic scan time. but both DHCP and BOOTP are common. DINT A double integer type is encoded in a 32-bit format. the controller waits until the cyclic scan time has elapsed before starting a new scan. EIO0000000843 12/2012 287 . DSR Data set ready is a data transmission signal. drop cable A drop cable is the unterminated derivation cord used to connect a TAP to a device. DNS The domain name system is the naming system for computers and devices connected to a LAN or the Internet. DHCP is a more advanced. It gives the control logic digital access to I/O values. DIN Deutsches Institut für Normung is a German institution that sets engineering and dimensional standards.Glossary cyclic task The cyclic scan time has a fixed duration (interval) specified by the user.) digital I/O A digital input or output has an individual circuit connection at the electronic module that corresponds directly to a data table bit that holds the value of the signal at that I/O circuit. DHCP The dynamic host configuration protocol is an advanced extension of BOOTP. D data log The controller logs events relative to the user application in a data log. including power distribution modules and transmitter/receiver modules.g. parameters and settings of a drive. (Some electronic modules are not I/O interfaces. Electronic modules are offered in a variety of signal levels and capacities. the controller and the field bus. most electronic modules directly interface to the sensors.Glossary DTM With device type managers representing the field device in SoMachine. EEPROM Electrically erasable programmable read-only memory is a type of non-volatile memory used to store data that must be saved when power is removed. IEC 60297 and DIN 41494 SC48D) system for mounting various electronic modules in a stack or rack that is 19 inches (482. EIA rack An electronic industries alliance rack is a standardized (EIA 310-D. thus avoiding the need for individual cable connections. DWORD A double word type is encoded in a 32-bit format. E EDS Electronic data sheet contains for example the properties of a device e.6 mm) wide.) 288 EIO0000000843 12/2012 . and external devices of the machine/process. electronic module In a programmable controller system. direct communications are possible to every single field device via SoMachine. EIA The electronic industries alliance is the trade organization for establishing electrical/electronic and data communication standards (including RS-232 and RS485) in the United States. actuators. This electronic module is the component that mounts in a bus base and provides electrical connections between the controller and the field devices. A FAST task is useful when fast periodic changes in discrete inputs need to be monitored.Glossary EN EN identifies one of many European standards maintained by CEN (European Committee for Standardization). The supporting organization (ODVA) specifies EtherNet/IP to accomplish global adaptability and media independence. F FAST I/O FAST I/Os are specific I/Os with some electrical features (response time. high-priority task of a short duration that is run on a processor through its programming software. EtherNet/IP The ethernet industrial protocol is an open communications protocol for manufacturing automation solutions in industrial systems. or ETSI (European Telecommunications Standards Institute). expansion I/O module An expansion input or output module is either a digital or analog module that adds additional I/O to the base controller. FAST task The FAST task is a periodic. CENELEC (European Committee for Electrotechnical Standardization). EtherNet/IP is in a family of networks that implements Common Industrial Protocol at its upper layers.3. also known as IEE 802. The task’s fast speed keeps it from interfering with the execution of lower priority master (MAST) tasks. EIO0000000843 12/2012 289 . Ethernet Ethernet is a physical and data link layer technology for LANs. encoder An encoder is a device for length or angular measurement (linear or rotary encoders). for example) but the treatment of these channels is done by the Controller CPU. a jump. or counting. It is stored on a special EEPROM that can be erased and reprogrammed. compliant with IEC 61131-3. the call of a function block. FBD A function block diagram is a graphically oriented programming language. to exchange and manipulate files over TCP/IP based networks. FDT Field device tool for standardized communications between field devices and SoMachine. Flash memory Flash memory is nonvolatile memory that can be overwritten. interval control. A function block comprises configuration data and a set of operating parameters. 290 EIO0000000843 12/2012 .Glossary FB A function block performs a specific automation function. FE Functional ground is the point of a system or device that must be grounded to help prevent equipment damage. FTP File transfer protocol is a standard network protocol (built on a client-server architecture). FG frequency generator firmware The firmware represents the operating system on a controller. or a return instruction. It works with a list of networks whereby each network contains a graphical structure of boxes and connection lines which represents either a logical or arithmetic expression. such as speed control. EIO0000000843 12/2012 291 . HMI A human-machine interface is an operator interface (usually graphical) for industrial equipment. calculations. H HE10 Rectangular connector for electrical signals with frequencies below 3MHz. conversions (BYTE_TO_INT) function block (FB) See FB.Glossary function A function: is a POU that returns 1 immediate result is directly called with its name (as opposed to through an instance) has no persistent state from one call to the next can be used as an operand in expressions Examples: boolean (AND) operators. complying with IEC60807-2. function block diagram (FBD) See FBD. HSC high-speed counter HVAC Heating ventilation and air conditioning applications monitor and control indoor environments. G GVL The global variable list manages global variables that are available in every application POU. error. IEC The international electrotechnical commission is a non-profit and non-governmental international standards organization that prepares and publishes international standards for all electrical. This process monitors inputs and controls outputs. instruction list IEEE The institute of electrical and electronics engineers is a non-profit international standards and conformity assessment body for advances in all fields of electrotechnology. and diagnostics information. IEC 61131-3 deals with controller programming languages and defines 2 graphical and 2 textual programming language standards: graphical: ladder diagram. function block diagram textual: structured text. 292 EIO0000000843 12/2012 . electronic.Glossary I I/O input/output I/O scan An input/output scan continuously polls I/O modules to collect data bits and status. and related technologies. I/O terminal An input/output terminal on the front of an expansion I/O module connects input and output signals. IEC 61131-3 The IEC 61131-3 is an international electrotechnical commission standard for industrial automation equipment (like controllers). ICMP The internet control message protocol reports errors and provides information related to datagram processing. input terminals accept both sink and source DC input signals. if you change the program’s configuration by adding or deleting devices or I/O modules or slices.3 is a collection of IEEE standards defining the physical layer. (IL is IEC 61131-3 compliant. IL A program written in the instruction list language is composed of a series of instructions executed sequentially by the controller. but there are also disadvantages. which may cause extensive program modifications and lead to incorrect programming instructions. All inputs provide a level of input filtering using the hardware. and an operand. including physical inputs and outputs.) input filter An input filter is a special function that rejects input noises. It is useful for eliminating input noises and chatter in limit switches. %Iwx or %QWx). input terminal An input terminal on the front of an expansion I/O module connects input signals from input devices (such as sensors. For some modules.3 IEEE 802. of wired Ethernet. Each instruction includes a line number. the immediate addresses used as programming instruction operands and/or parameters are not updated and must be corrected manually. (See symbolic addressing. push buttons. and limit switches). Additional filtering with software is also configurable through the programing or the configuration software. instruction list language (IL) Refer to IL.Glossary IEEE 802. For example. EIO0000000843 12/2012 293 . an instruction code. INT A single integer is encoded in 16 bits. used in programming instructions as operands and parameters by using their direct address (for example. and the media access control (MAC) sublayer of the data link layer. The use of immediate addressing in your program may avoid the need to create symbols for these objects.) immediate addressing The direct method of addressing memory objects. IP67 modules are completely protected against ingress of dust and contact. routes outgoing messages.5 mm. IP 67 Ingress protection rating according to IEC 60529. IP20 modules are protected against ingress and contact of objects larger than 12. and recognizes incoming messages. LAN A local area network local area network is a short-distance communications network that is implemented in a home.Glossary IP The internet protocol is part of the TCP/IP protocol family that tracks the Internet addresses of devices. 294 EIO0000000843 12/2012 . K Kd derivative gain Ki integral gain Kp proportional gain L Ladder Diagram language See LD. office. The module is not protected against harmful ingress of water. or institutional environment. Ingress of water in harmful quantity is not possible when the enclosure is immersed in water up to 1 m. IP 20 Ingress protection rating according to IEC 60529. Incoming pulses are captured and recorded for later examination by the application. or field that is written as the right-most single value in conventional hexadecimal or binary notation. EIO0000000843 12/2012 295 . located variable A located variable has an address. LD A program in the ladder diagram language includes a graphical representation of instructions of a controller program with symbols for contacts.Glossary latching input A latching input module interfaces with devices that transmit messages in short pulses. (See unlocated variable. LED A light emitting diode is an indicator that lights up when electricity passes through it. address. LSB The least significant bit (or least significant byte) is the part of a number. LWORD A long word type is encoded in a 64-bit format. LINT Long integer is a 64-bit variable (4 times INT or two times DINT). coils.) LRC longitudinal redundancy checking LREAL Long real is a 64-bit variable. IEC 61131-3 compliant. and blocks in a series of rungs executed sequentially by a controller. SNMP monitors devices that are defined by their MIBs. groupeschneider (3833). Modbus The Modbus communication protocol allows communications between many devices connected to the same network. MIB The management information base is an object database that is monitored by a network management system like SNMP. master/slave The single direction of control in a network that implements the master/slave model is always from a master device or process to one or more slave devices.Glossary M MAC address The media access control address is a unique 48-bit number associated with a specific piece of hardware. The MAC address is programmed into each network card or device when it is manufactured. MAST A master (MAST) task is a processor task that is run through its programming software. Modbus SL Modbus serial line 296 EIO0000000843 12/2012 . OUT: Outputs are copied to the OUT section after execution of the MAST task. Magelis Magelis is the commercial name for Schneider Electric’s range of HMI terminals. Schneider has obtained a private MIB. The MAST task has two sections: IN: Inputs are copied to the IN section before execution of the MAST task. minimum I/O update time The minimum I/O update time is the minimum time it takes for the bus cycle to shut down to force an I/O update at each cycle. the IEC 60529 standard classifies the ingress protection rating for enclosures. N NAK negative acknowledge NC A normally closed contact is a contact pair that is closed when the actuor is deenergized (no power is applied) and open when the actuor is energized (power is applied). EIO0000000843 12/2012 297 . and device status control. error control. NEMA The national electrical manufacturers association publishes standards for the performance of various classes of electrical enclosures. NEC The national electric code standard dictates the safe installation of electrical wiring and equipment. or field that is written as the left-most single value in conventional hexadecimal or binary notation. NMT Network management protocols provide services for network initialization. address. For IEC member countries. network A network includes interconnected devices that share a common data path and protocol for communications.Glossary MSB The most significant bit (or most significant byte) is the part of a number. The NEMA standards cover corrosion resistance. ability to protect from rain and submersion. etc. Time Stamp-. it must do so with an SDO. an Operational state. The CANopen NMT state machine consists of an initialization state. and CompoNet). OSI The open system interconnection reference model is a 7-layer model that describes network protocol communications. the device indicates that it is ready to work. In this state. After power-on or reset.Glossary NMT state machine A network management state machine defines the communication behavior of any CANopen device. DeviceNet. O ODVA The open deviceNet vendors association supports the family of network technologies that are built on CIP (EtherNet/IP. the device enters the initialization state. OS Operating system. 298 EIO0000000843 12/2012 . Can be used for Firmware that can be uploaded/downloaded by the user. Each abstract layer receives services from the layer below it and provides services to the layer above. or Heartbeat message. the device cannot communicate through a PDO. and a stopped state. node A node is an addressable device on a communication network. output terminal An output terminal connects output signals to output devices (such as electromechanical relays and solenoid valves). In this manner. NO A normally open contact is a contact pair that is open when the actuor is deenergized (no power is applied) and closed when the actuor is energized (power is applied). a pre-operational state. the device can use all supported communication objects. A device that stays in pre-operational state may start to transmit SYNC-. the device automatically enters the pre-operational state and announces the state transition by sending the boot-up message. In the operational state. After the device initialization is finished. a waiting time is generated before the next cycle. EIO0000000843 12/2012 299 . the controller is stopped. If the overrun is too high. PLCs are computers suited to survive the harsh conditions of the industrial environment. periodic execution The master task is executed either cyclically or periodically. Only get re-initialized at a reboot of the controller or reset origin. If it is executed over this time. PI proportional integral PID proportional. a control system indicates the overrun. you determine a specific time (period) in which the master task must be executed.Glossary P PCI A peripheral component interconnect is an industry-standard bus for attaching peripherals. If it is executed under this time. It automates a process. PDU protocol data unit PE Protective ground is a return line across the bus for fault currents generated at a sensor or actuator device in the control system. persistent data Value of persistent data that will be used at next application change or cold start. integral and derivative control PLC The programmable logic controller is the “brain” of an industrial manufacturing process. In periodic mode. used instead of relay control systems. Especially they maintain their values after a download. POUs facilitate the modular reuse of software programs. PLI pulse latch input POU A program organization unit includes a variable declaration in source code and the corresponding instruction set. and data transfer between two computing endpoints. PTO Pulse train outputs are used to control for instance stepper motors in open loop. You can use POU FB types in an application to: simplify the design and entry of the program make the program easier to read simplify debugging reduce the amount of generated code power supply terminals The power supply is connected to these terminals to provide power to the controller. libraries.g. actuators for temperature control) where a pulse signal is modulated in its length. flexibility. and modular approaches to software programming. transistor outputs are used. and manufacturer independence to the automation and control industry through the standardization of tools. and function blocks. Once declared. SoMachine programming requires the utilization of POUs. IL. POUs are available to one another. PWM Pulse width modulation is used for regulation processes (e. or FBD languages. 300 EIO0000000843 12/2012 . LD. protocol A protocol is a convention or standard that controls or enables the connection. POU FB Program organization unit function block types are user programs that can be defined by the user in the ST.Glossary PLCopen The PLCopen standard brings efficiency. functions. communication. For these kind of signals. The value is retained even after an uncontrolled shutdown of the controller or a normal switch-off of the controller. RS-485 RS-485 (also known as EIA RS-485) is a standard type of serial communication bus. based on three wires. RPM revolutions per minute RPS revolutions per second RS-232 RS-232 (also known as EIA RS-232C or V.Glossary R RAM random access memory REAL Real is a numeric data type. real-time clock (RTC) See RTC reflex output In a counting mode. RJ-45 This registered jack is a modular connector that is commonly implemented in communication networks.24) is a standard type of serial communication bus. EIO0000000843 12/2012 301 . based on two wires. the high speed counter’s current value is measured against its configured thresholds to determine the state of these dedicated outputs. The REAL type is encoded in a 32-bit format. retained data A retained data value is used in the next power-on or warm start. Glossary RTC The real-time clock option keeps the time for a limited amount of time even when the controller is not powered. SEL-V A system that follows IEC 61140 guidelines for safety extra low voltage is protected in such a way that voltage between any 2 accessible parts (or between 1 accessible part and the PE terminal for Class 1 equipment) does not exceed a specified value under normal conditions or under single-fault conditions. RTU A remote terminal unit is a device that interfaces with objects in the physical world to a distributed control system or SCADA system by transmitting telemetry data to the system and/or altering the state of connected objects based on control messages received from the system. 302 EIO0000000843 12/2012 . RTS Request to send is a data transmission signal and will be acknowledged by the CTS signal from the destination node. RxD receiving data (data transmission signal) S SCADA A supervisory control and data acquisition system monitors. manages. Sequential Function Chart See SFC. [3] It uses the results to update outputs. and controls industrial applications or processes. [2] it executes the application program 1 instruction at a time and stores results in memory. scan A controller’s scanning program performs 3 basic functions: [1] It reads inputs and places these values in memory. and viewing information relating to data transmission. SSI Serial synchronous interface is a common interface for relative and absolute measurement systems like encoders. transitions with associated logic condition. EIO0000000843 12/2012 303 . and directed links between steps and transitions. STRING A STRING variable is a series of ASCII characters. such as modifying and applying a new configuration source output A source output is a wiring arrangement in which the output electronic module provides current to the device. (The SFC standard is defined in IEC 848. ST See structured text.Glossary SFC A program written in the sequential function chart language can be used for processes that can be split into steps. A sink input is referenced to 0 Vdc.) sink input A sink input is a wiring arrangement in which the device provides current to the input electronic module. SL serial line SNMP The simple network management protocol can control a network remotely by polling the devices for their status. SINT Signed integer is a 16-bit value. A source output is referenced to +24 Vdc. The protocol also permits active management tasks. It can also be used to manage software and databases remotely. performing security tests. SFC is composed of steps with associated actions. It is IEC 61131-3 compliant. this is the recommended method because if the program’s configuration changes. system variable A system variable structure provides controller data and diagnostic information and allows sending commands to the controller. symbolic addressing The indirect method of addressing memory objects. symbol A symbol is a string of a maximum of 32 alphanumeric characters. symbols are automatically updated with their new immediate address associations. conditional executions. whereas any immediate addresses used as operands or parameters are not. 304 EIO0000000843 12/2012 . In contrast to immediate addressing.) system time An internal clock provides a device with the system time. It allows you to personalize a controller object to facilitate the maintainability of the application. including physical inputs and outputs. T TAP A terminal access point is a junction box connected to the trunk cable that allows you to plug in drop cables. of which the first character is alphabetic. ST is compliant with IEC 61131-3.Glossary Structured Text A program written in the structured text (ST) language includes complex statements and nested instructions (such as iteration loops. used in programming instructions as operands and parameters by first defining symbols for them using these symbols in association with the programming instructions. or functions). (See immediate addressing. U UDINT An unsigned double integer is encoded in 32 bits. executed cyclically or periodically for the MAST task. These I/O are refreshed in consequence. TCP A transmission control protocol is a connection-based transport layer protocol that provides a reliable simultaneous bi-directional transmission of data. or periodically for the FAST task. TVDA tested validated documented architectures TxD TxD represents a transmit signal. threshold output Threshold outputs are controlled directly by the HSC according to the settings established during configuration. A controller can have several tasks. EIO0000000843 12/2012 305 .Glossary task A group of sections and subroutines. TCP is part of the TCP/IP protocol suite. A task possesses a level of priority and is linked to inputs and outputs of the controller. terminal block The terminal block is the component that mounts in an electronic module and provides electrical connections between the controller and the field devices. trunk cable A trunk cable is the main cable that is terminated at both physical ends with line termination resistors. UL Underwriters laboratories. unlocated variable An unlocated variable does not have an address. 306 EIO0000000843 12/2012 . (See located variable. UDP/IP messages do not expect a response. The UDP protocol is typically bundled with the Internet Protocol. US organization for product testing and safety certification. and are therefore ideal for applications in which dropped packets do not require retransmission (such as streaming video and networks that demand real-time performance). UINT An unsigned integer is encoded in 16 bits.Glossary UDP The user datagram protocol is a connectionless mode protocol (defined by IETF RFC 768) in which messages are delivered in a datagram (data telegram) to a destination computer on an IP network.) UTC coordinated universal time V VSD variable speed drive W WORD The WORD type is encoded in a 16-bit format. 67 Electrical Requirements. 52 E Electrical Requirements Installation. 78 Mechanical Requirements. 61 features key features. Output Protection Output Protection. 57 Installation. 78 Electromagnetic Susceptibility. 31 Ethernet Port Communication Ports. 276 Serial Link Port 2. 38 307 EIO0000000843 12/2012 . 68 C Communication Ports. 275 D Diagnostic and I/O Management. 51 L Latching. 279 USB Programming Port. Inductive Load. 45 Filter Bounce Filter. 58 Integrator Filter. 57 G Grounding. 271 Ethernet Port. 272 Serial Link Port 1. 272 F Fallback Modes. 35 Input Management.Modicon M218 Logic Controller Index EIO0000000843 12/2012 Index B C A I Inductive Load. 58 LED Display. 85 TM218LDA24DRHN. 143 TM218LDAE40DRPHN. 27 Real Time Clock. 113 TM218LDA24DRN. 219 TM218LDA40DR4PHN. 187 U O Output Management. CFC. 171 TM218LDA60DRN. ST. 68 Minimum Clearances. 203 TM218LDD24DUPHN. 237 TM218LDA40DRN. 69 Serial Link Port 2 Communication Ports. 99 TM218LDA40DR2HN. 219 TM218LDA40DR4PHN. 171 TM218LDA60DRN. 99 TM218LDA40DR2HN. 85 TM218LDA24DRHN. FBD. 157 TM218LDA40DRPHN. 203 TM218LDD24DUPHN. 56 S Serial Link Port 1 Communication Ports. 80 programming languages IL. 157 TM218LDA40DRPHN. 279 Short-circuit or Over-current on Outputs. 45 wiring. 276 308 EIO0000000843 12/2012 . 237 TM218LDA40DRN. 45 Mechanical Requirements Installation. 48 RTC. 48 Run/Stop Switch. 45 USB Programming Port Communication Ports. 259 TM218LDAE24DRHN. 259 TM218LDAE24DRHN. 143 TM218LDAE40DRPHN. 187 main features.Index M M218 TM218LDA16DRN. 33 R Read Before Starting Environmental Characteristics. 275 W P Power Supply. 127 TM218LDD40DUPHNB. 127 TM218LDD40DUPHNB. 71 Mounting Positions. 30 Installation Requirement. SFC. 62 T TM218LDA16DRN. LD. 113 TM218LDA24DRN. 60 overview.
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