Limitatori de Cursa - Informatii Generale

Limit SwitchesGeneral Catalogue 2005 04/2005 04/2005 TABLE OF CONTENTS Page Limit Switches Selector Chart .........................................4 Actuator selection............................................................6 TECHNICAL INFORMATION..........................................7 PROTECTIVE CONSTRUCTION ...................................9 CAUTIONS FOR USE...................................................10 IMPROVEMENT EXAMPLES .......................................12 HL (AZH) Limit Switches ...............................................14 ML (AZ7) Limit Switches ...............................................29 VL (AZ8) Limit Switches................................................34 DL Mini Limit Switches ..................................................42 AZ55 Limit Switches......................................................50 Magnelimit.....................................................................54 Safety Standards overview ...........................................56 Summary of Safety Standard Recognition ....................57 CE markings overview ..................................................58 1 04/2005 " The essence of Limit Switches.Our ideas on compact Limit Switches." "easy installation and maintenance. low-level load model. oil-proof) maintenance Longevity Flexible output • (need for maintenance and made simpler and faster • Wiring work standardized • Installation • Operating checks easy parts replacement reduced) The ideal Limit Switch control • PC Controls switching of • low-level loads • Flexible load control Compact • (reduced attachment space) Contact reliability • (DC. Reliability Easy to use Stout Installation • Improved machine accuracy • (prevents (repeat detection accuracy improved) external damage) and Responds to detected object Environment-resistant • (abundant • variety of actuators) (dust-proof." "long life and high reliability. Matsushita Electric Works. switching capacity with room to control heavy loads directly. Easy to use and highly functional. drip-proof. Compact and lightweight. High-capacity Limit Switches with excellent environment-proofing with a plentiful array of types.. the core of the FA era." "able to bear heavy loads. Ltd. long life. Awarded the 1994 <if> prize. and economic thermoplastic enclosure. Ideas for easy control of the FA era.. Able to handle low-level loads linked to PCs.. but mechanically highly sturdy. Unique contact switching functions. low-level loads) Maintenance and safety guaranteed • (with lamps and contact functions) Expanded detection functions • (different kinds of actuators) construction easy wiring • Improved and mounting (wiring and attachments) Compact horizontal type Limit Switches IP67 (die cast model) Industrie Forum Design Hannover Door switches IP64 Terminal mold model Magnelimit Secured by magnet Built-in switch detection HL Limit Switches ML mini Limit Switches New dual-role switch in each unit.. including connector type. contact reliability. These Limit Switches are not only compact and lightweight. economic value. "Actuators that can be used for detection. and sensitivity. Compact Limit Switches. maintainability. Also.. proven by our long years of market results. Recommended for the following applications: Closets 2 04/2005 Storage areas Facilities covers . Also comes as a series with lamps and as a terminal mold model type. based on market needs." "highly accurate detection. values this essence. The lowlevel load model has a highly reliable twin crossbar contact. A body that makes wiring easy. but also they possess electronic responsiveness. with neon lamp. difference The terminal area of VL Limit Switches are fully open. The contact can be forced open due to the forced contact opening mechanism. The series includes with LED lamp. large High contact reliability With the use of our unique contacts and mechanism. even if the contact is welded.Suited to a wide variety of applications due to a broad array of actuators Push plunger Roller plunger (cross roller plunger) Operation can be checked at a glance with the attached lamp The load operation status can be checked easily at a glance.T. Conforms to DIN standards. Awarded the 1989 <if> prize. making wiring easy. 3 04/2005 .) Protective construction is expressed in IEC equivalents. which can be connected directly to the load. Adjustable roller arm Adjustable rod Fork Wire spring (flexible) Hinge lever Roller lever One-way roller lever Roller lever Improved reliability with the forced contact opening mechanism Wire remote control plunger NO NO NC NC DL limit switch area contacts can be forced open. Refer to each product guide for details.) The type with lamp comes as both AC type (neon lamp) and DC type (LED lamp. With both LED lamp type and neon lamp type. as well as a longer usable life. O.F. Compact vertical type Limit Switches IP64 IP67 IP67 Industrie Forum Design Hannover VL mini Limit Switches DL mini Limit Switches Vertical type Limit Switches Uses Au-clad contact that can handle low-level loads with little chattering and bouncing. Easy wiring and installation Touch O. A standards approved limit switch (standard model. we achieved a superior contact reliability and weld resistance. even in the unlikely event of a welded contact. Roller arm A high-level seal that satisfies IEC IP67 HL Limit Switches are compact and highly reliable with excellent environment-proof capabilities. and touch switch. 35N {240gf}. CSA. CE 14 14 14 29 Electrical Operating force (max. 2. • LED lamp type also available.96N {200gf}.8N {1.45N {250gf} 3.200gf} (Plunger type) 5x105 2x105 1. • Wiring is screw-terminal type.77N {180gf}. • Coil spring system provides long life. 2.45N {250gf} 3.16N {220gf}.25A250V DC Mechanical [Bifurcated type] LEDlamps 0.1A30V DC 10A250V AC 10A125V AC 0. ope.1A24V AC [Standard type] 5A125V AC 5A250V AC 5A8V DC 5A14V DC 5A30V DC 0.1A30V DC 0. 1. CE UL. less installation prioritize economy. CE UL. microswitches and limit switch connector type. CSA. TÜV.) (hinge lever type) 2. 5. 92N {400gf} Available actuators Terminals Wiring Page Note: Excludes Limit Switch replacement parts Actuators Push plunger 1 Roller plunger 2 Spring wire Cross-roller plunger 3 Roller arm 4 5 Hinge lever Flexible rod Adjustable roller arm Roller lever Adjustable rod 6 One-way roller lever Fork 7 Roller lever Remote wire control plunger Short Short 8 9 10 Long 11 Short Long 4 04/2005 12 Long 13 14 . With lamps Protective construction Feature AZH10 12 AZ7 • High sealability that satisfies • Low-level load type available.4mm 1.200gf} (Plunger type) 5x105 2.4A115V DC 107 107 107 107 5x105 2.1A8V DC 0. CSA. TÜV.299inch (M4 screw) 33mm 1.1A14V DC 0. CSA. 2. protective construction.1A30V DC with LEDlamps 0.47N {150gf}. TÜV.299inch (M4 screw) 25. CE UL.1A125V AC 5A8V DC 0.) [Standard type] 5A125V AC [Bifurcated type] 5A250V AC 0. 1.92N {400gf} 11.299inch (M4 screw) 33mm 1.000inch (M4 screw) Available standards UL. • Low-level load type also available. Screw terminal Connector terminal Screw terminal Screw terminal Cabtire code Cabtire code Cabtire code Cabtire cable Mounting pitch (Applicable screw) 33mm 1.Limit Switches Selector Chart Classification Compact size Product name HL (AZH) Limit Switches (die cast case) HL (AZH) Limit Switches (die cast case) AZH20 22 AZH23 HL (AZH) Limit Switches (plastic case) ML Mini Limit Switches (standard) Appearance Head code • High sealability that satisfies IEC IP67.1A8V DC 0. 92N {400gf} 11.45N {250gf} 3.1A125V AC 0.1A8V DC 5A14V DC 0.1A125V AC 0.88N {600gf} max.5A125V DC 0. IP60 Abrasion-proof type IP64 – IP65 – – Corrosion-proof type IP67 – – – Neon – – – – LED – (with LED lamps) – – Dust-proof type Surge-proof type Oil-resistant type – Ratings (load resistance) Life (Min.75N {280gf}.8N {1.1A14V DC 0.1A14V DC 5A30V DC 0. • Switches installed with both eco IEC IP67. TÜV.5A125V DC 0. • Perfect for applications that nomical and compact Z-basic • Less wiring.25A250V DC [Bifurcated type] 0. Conforms to DIN size standards 43694 & 40430 for mounting distance and dimensions. externally mounted components.827 2. CE CE UL. TÜV. • Output contact (1 Form Z) rating 10 amps resistive .83N {900gf}. actuator head to be moved to any of four directions.16N {200gf} 26.39N {142gf}. Dust-proof type IP60 – – Abrasion-proof type IP64 – – Surge-proof type IP65 – – Corrosion-proof type IP67 – – – Oil-resistant type – – Neon – – – – – LED – – – – Ratings (load resistance) 6A250V AC 6A380V AC 5A24V DC [Standard type] 5A250V AC 5A125V AC 0. due to the forced contact opening mechanism. 2.8A115V DC 5A 125V AC 5A 250V AC 5A 30V DC Mechanical Life (Min. AZC1 • Secured by magnet • Built-in switch detection Dual-role switch in one unit.2 mm 1.311inch (M5 screws) 52mm 2. CSA. 9.39N {244gf} 3..88N {600gf}. CSA. easily installable. and roller lever to be faced in or out. light weight. 1.5x105 3x105 5x105 3x104 Operating force (max. PG: 13.189 2. 5 04/2005 . and magnet catches. CSA.866 1.) (hinge lever type) 6. • Rugged aluminium die cast housing rated IP65.29N {400gf} 0.ope.37N {650gf} 4. • Screw connect terminals. • Conforms to DIN standards.67N {2. highly reliable. 8. 8. 83N {900gf}. 2) Figures in parentheses ( ) indicate rated current of water-resistant type.Classification Product name Compact size vertical type DL mini Limit Switches VL mini Limit Switches Vertical type Door switch Highly Reliable DIN SIZE Limit Switches Magnelimit Appearance Head code AZD1 AZ8 • Excellent safety even if the contact point is welded. • Construction possible with 100V AC power. CE UL.5 types) Notes: 1) Excludes exposed part of terminals.205inch (M4 screws) 60 30.047inch (M4) Available standards UL.88N {90gf}. TÜV. • In addition to the characteris tics of stand mounted Limit Switches. With lamps Protective construction Feature AZ55 • 6 available actuator types.4A125V DC [With lamp type] [Neon lamp type] 5A 240V AC 5A 125V AC [LED lamp type] 3A 24V DC – 10A125V AC 6A250V AC 0.850inch 21 56mm . 5.) Electrical 107 107 107 105 1. Flexible design allows rotary type to be locked in any position through 360deg.720gf}. and economical.43N {350gf} Screw terminal Screw terminal Screw terminal Cabtire code Cabtire cord Cap tire cable Cabtire cable (wiring type) Cabtire cord Mounting pitch (Applicable screw) 22 (47mm) . is compact.90N {500gf} 3. • Block mount system makes parts replacement easy. CE 42 34 50 54 Available actuators Terminals Wiring Page Screw terminal (Conduit connectors: PF: 1/2. Actuator selection Type Classification Pretravel (P.T.) Overtravel Operating Accuracy (O.T.) force (O.F.) Vibration shock Characteristics Push plunger type Small Medium Large Excellent Excellent High-level accuracy gives firm detection for position fixing, etc., by using perpendicular movement. Roller plunger type (includes cross roller plunger) Small Medium Large Excellent Excellent Operating range can be widened by mounting accessory actuators like cams, dogs, cylinders, etc. High-level detection for position fixing. Excellent The stroke in the direction of revolution is large at between 45° and 90° and the lever angle can be set at will to within 360° for easy use. Wide angle type (large O.T.) available. Can be used for wide-range position fixing. Roller arm type Small to large Large Medium Good to excellent Adjustable roller arm type Small to large Large Medium Good to excellent Good Lever length can be altered to allow rough operation detection using the roller lever characteristics. Adjustable rod type Large Large Medium Good Good Wide range of operations, and convenient for uneven mountings. Lightest operation among the revolving operation type of limit switches. Rod length is adjustable, and bending is also easy. Fork Large Medium Medium Good Excellent If operated up to 55° position, revolves automatically to retain 90° position. Two dog operation enables recovery operation through single dog, or for anything that has caused the roller position to slip. Spring wire and flexible rod Medium Large Small Possible Possible Excluding the thread direction, direction can be adjusted up to 360°. Operating power is the lowest of the limit switches, and is effective in detecting when direction and conditions are uneven. In order to absorb the movements after operation in the actuator part, work slippage tolerances are also large. Hinge lever type Large Medium Small Possible Possible Using a low speed, low torque cam, the lever can assume various shapes suited to the operation. The lever is very sturdy. Roller lever type Large Medium Small Possible Possible Suited to high speed cams through the attachment of a hinge roller lever. One way roller lever type Medium Medium Medium Possible Possible Operation is possible with both hinge lever type and one way operation, but the roller will break if operated in the opposite direction, rendering the unit inoperable. Can be used to prevent opposite direction movement. Roller lever type Medium Medium Medium Possible Possible The roller position can be changed. Small Medium Large Good Excellent Flexible actuator attachment. Remote wire control plunger 6 04/2005 TECHNICAL INFORMATION Standard glossary Construction • Fixed rating values • Actuator • • • • • • The values that guarantee the standards for the limit switch characteristics and functions. For example, the rated current and rated voltage, which are preset conditions (load type, current, voltage, frequency, etc.) Operating object The mechanism and mountings that operate the limit switch actuator. Used for mechanical operators such as cams and dogs. Detective object The unit other than mechanical mountings that operate the limit switch. Products, parts, jigs, etc. Reaction spring (movable spring) The mechanical part that switches the limit switch contact is called either the reaction spring or the moveable spring. Contact When the counter-spring revolves, power is switched on and off through the contact between metal parts Contact gap The effective clearance between the fixed contact and the moveable contact. Also called breaking distance. Contact arrangement The construction of the electrical input/output circuit depending on use. For example, the following two applications: • • • This part directly detects movement of the dog, cam, and so forth in the operating unit, and transmits external force to the changeover mechanism, thereby engaging the moveable contact and operating the switch. Headblock An independent part of the actuator mechanism of the Limit Switch. Wiring vent (cord vent) The seal on the wiring at the mouth of the wiring vent. Also called the conduit vent for the screw hole used in the wiring. Terminals The part of the wiring work in the wiring that forms the circuit for electrical input and output. Operating characteristics • Operating Force (O.F.) • • • • Roller Head block Actuator Cam Arm • Roller Plunger Reset spring Pushbutton • • Front view Cam Lead exit boot Roller Reset spring • F Pushbutton VL limit switch N.O. N.C. [1 Form C(Single Pole Double Throw)] • COM N.C. F N.C. The force required to cause contact snap-action. It is expressed in terms of force applied to the actuator. Release Force (R.F.) The force to be applied to the actuator, at the moment contact snaps back from the operated position to unoperated position. Total Force (T.F.) The force required to make the actuator travel to overtravel position. Pretravel (P.T.) Distance of the actuator movement from free position to operating position. Overtravel (O.T.) The distance which the actuator is permitted to travel after actuation without any damage to the switching mechanism. Total Travel (T.T.) The distance which the actuator is permitted to travel from free position without any damage to the switching mechanism. Movement Differential (M.D.) The distance from operating to release position of the actuator. Operating Position (O.P.) The position of the actuator when the traveling contact snaps to the fixed contact. Release Position (R.P.) The position of the actuator when the traveling contact snaps back from the operating position to its original position. Free Position (F.P.) Position of the actuator when no force is applied to it. Free position [1 Form Z(Double Break Double Make)] N.O. O. P. Operating position N.O. O. P. Operating position P.T. P.T. • O.T. M.D. O.T. M.D. • Contact type Used in opposition to a semiconductor switch that has switching characteristics. Fulfills switch functions through a mechanical ON/OFF contact. Terminal mold After wiring, the connecting part is molding by epoxy resin for waterproof, oil-resistant and dust-proof capabilities. R.T. R.T. R.F. O.F. P.T. R.T. M.D. O.T.T.F. F.P. T.T. O.P. R.P. Standard position Note: F.P., O.P., and R.P. are expressed as distances from the standard position. 7 04/2005 TECHNICAL INFORMATION Glossary relating to the EN60947-5-1 • EN60947-5-1 • EN standard same as IEC947-5-1 Utilization categories The following examples express the classification of switches by category of use. Current type Category Contents AC AC-15 Controls electromagnetic loads in excess of 72VA (Volt Amperes.) DC DC-12 Controls resistance loads and semiconductor loads. • Rated impulse withstand voltage • • • Rated operational voltage (Ue) • • The maximum rated voltage for switch operation. This must never exceed the maximum ratings insulation voltage (Ui). Rated operational current (Ie) The maximum rated current for switch operation. Rated insulation voltage (Ui) The maximum rated current value which guards the switch’s insulation functions, forming the parameters for the resistance values and the mounting distance. • • (Uimp) The peak impulse current value which enables the switch to resist without insulation breakdown. Rated enclosed thermal current (Ithe) The current value that enables current to flow without exceeding the specified maximum temperature in the recharging contact switch. If the pins are made of brass, the maximum temperature limit is 65°C 149°F. Conditional short circuit current The current the switch can resist until the short circuit protection device is activated. Short circuit protection device A device that protects the switch from short circuits through a circuit break (breakers, fuses, etc.) Switching overvoltage The surge momentarily generated when a circuit is closed. Must be lower than the Uimp value. 8 04/2005 • Pollution degree Expresses in levels the environment in which the switch is used. The four levels are shown below. Limit switches come under contamination level 3. Pollution degree Contents 1 No contamination or, even if contamination is present, only non-conducting contamination is generated. 2 Normally, only non-conducting contamination is generated, but there remains the possibility of temporary conducting contamination when the circuit is formed. 3 Conducting contamination is generated, or else dry non-conducting contamination is generated by circuits which can be anticipated. 4 Permanent conducting contamination is generated by dust, rain, snow, and other conductors. 281ft.PROTECTIVE CONSTRUCTION Protective construction Expresses the degree of protective construction that guards the level of functionability of the switch against ingress of solid objects. Protection against dust. as per the diagram on the left. The above protective constructions are based on IEC standard but major differences may arise due to length of use and operating environment.248inch Water pressure 30kP Protection against jets of water No damage incurred when sprayed with a jet of water for 3 minutes from all directions. 3. . A hard wire 1mm dia.5mm . Protection against water splashed from all directions No damage incurred when sprayed with water continu ously for 10 minutes at angles of up to 180° from the perpendicular across a wide area. The talcum powder does not penetrate the inside. Totally protected against ingress of dust The unit is left for 8 hours in an atmosphere in which 2kg of talcum powder per 1m3 is floating. All of the tests cited above were conducted with the cord vent (conduit vent) tightly shut.039inch in size.3mm .039 dia.843ft. 9 04/2005 . 3m 9.0 . The standards are IEC529 (IEC: International Electrotechnical Commission) standards.843ft. (no harmful deposit) The unit is left for 8 hours in an atmosphere in which 2kg of talcum powder per 1m3 is floating.492inch Water pressure 100kP Protection against strong jets of water Water does not invade the interior when sprayed with a jet of water for 3 minutes from all directions. IP. as per the diagram on the left. Nozzle radius 6.. Level Protection level 4 Protection against solid foreign matter 5 6 Protection against solid objects exceeding 1mm . 1m 3. but not against oil.281ft. No damage incurred from talcum powder penetrating the inside. Notes: 1. across cannot penetrate the inside. Protection level and test methods 1. Nozzle radius 12.□ □ Protection against the effects of immersion Water does not invade the interior during immersion for 30 minutes at a depth of 1m 3. This should be thoroughly discussed and verified.039 inch dia. IEC standards determine the level of protection against both water and solid objects. When the corrosion-proof model is immersed in water for 30 minutes or more. 4 Protection against water 5 6 7 Protection level and test methods ––– No damage incurred when sprayed with water continu ously for 10 minutes at angles of up to 60° from the vertical. 2. verify that no water has penetrated the inside before use. Limited ingress of dust permited. water. 3m 9. and oil. Protection against both water and solid objects Level Protection level 0 No particular protection 3 Protection against sprays to 60° from the vertical. 1 30° 1.) ~ Circuit 2) Do not connect either irregular poles or power sources to a switch contact.5m/s.T.5 (0. Consequently. Limit switch contact r c R Limit switch contact r c R NO GOOD NO GOOD Load L ~ Cautions for use (1) r must be a minimum of 10Ω. 3. L Load r~R C: 0.2m/s. It is necessary to set the arm so that the dog’s cutting surfaces are always parallel (θ o = 90°– α) Even if overriding the dog. r impedance is sufficiently small compared with R impedance. set the arm perpendicularly. it is necessary to consider installing a CR circuit or other absorption circuit given the circuit design. the maximum tolerable speed is increased.0 20° 0. This is particularly necessary when high contact reliability is needed.6 to 0.8) T.5m/s ! V&2m/s 1.3 α Vmax (m/s) Vmax (m/s) 60 to 90° 0. V&0. As a rule. set the forwards and rearwards motion exactly the same.05 If overriding the dog. (2) AC is impossible DC Limit switch contact ZNR Varistor R Can be used with both AC and DC as appropriate. Protection circuit 1) The ON/OFF circuit for the guidance load may suffer contact damage due to surges or inrushes when the power is turned either ON or OFF. Load NO GOOD L Limit switch contact Diode R AC (1) Dedicated DC use.2m/s) 2.2m/s V h V F h Vmax (m/s) 0.7) T. Switches with silver contacts possess excellent performance. 3) Avoid circuits where power may find a way between the contact points (as this may cause welding. and this sometimes causes such problems as white noises and error pulses in both the electronic circuit and the reverberation equipment. setting both the dog angle so that it travels perpendicularly and the arm angle to 45° is optimum. Roller plunger type θ° α α Vmax (m/s) α h α Vmax (m/s) 40° 0.1 60 to 90° 0. (2) When using AC power: Q Impossible when R impedance is large.5m/s α α = 45° V α h h F θ = 45° Because the arm jiggle is as a minimum at a comparative speed such as V&0.) 4) The relationship between the speed of the dog (V = m/s) and the tip angle (α) is as follows: 4. Therefore. set the arm to perpendicular and set the arm rise angle to between 45° and 90°. V&0.2 35° 0. 1) Make the dog faceplate as smooth as possible. The maximum tolerable speed can be extended by further reducing the dog rise angle from 45° when 0.1 µF 100V L Load Example of unsuitable power connection (abnormal power connection) Risk of AC and DC being mixed. α α = 45° to 90° α 45° 5. the tolerable speed is increased. . and avoid any settings that make the actuator accelerate rapidly from the dog. in order to protect the contacts. W Possible when c. 30° 0.25 (0.2 65° 0. If the dog rise angle is reduced.7 45° 0. 2) Adjust both the dog angle and the set arm angle as below. Power connection examples (irregular pole connection) Load L 10 04/2005 4) Using electronic switch circuits (low power. If the dog angle is reduced.T. insertion of a protective circuit as per the following diagram is recommended. When V&0. α = 45° is optimum. If the generation of bouncing and chattering becomes a problem. 3) The depth (h) of the dog effects the lifespan of the limit switch.T.5m/s ! V&2m/s. and is unsuitable for silver contact switches. 0.CAUTIONS FOR USE Design of operating dog and operating speed Pay attention to the following points when designing the dog for limit switch operation. 200V Load GOOD Load connected to same pole Can be used with both AC and DC as appropriate.05 25° 2. Overriding the dog (V&0. low current) Bouncing and chattering are generated due to collision between the contacts when the limit switch is switching between them. set the depth to a maximum of 80% of the Total Travel (T.5 to 0. so that α =45°.9 65° 0. depending on the operating speed. grease.P. be careful not to install if the case is being twisted. 17) For the purpose of improving quality. or interfere with conductivity when there is ice between the contacts. It is the cause of insulation deterioration and of rust. Freezing is the phenomenon in which moisture adhering to the switch from condensation or when in unusually high-humidity environments freezes onto the switch when the temperature drops below the freezing point. 12) Long term storage (including during transport) in high temperature or high humidity environments or where the atmosphere contains organic or sulfide gas. 10) Be careful of freezing in temperatures below 0°C. Please verify the atmosphere when storing and transporting. 2) Do not pour any lubricants such as oil or grease onto the moving parts of the actuator. as this may cause alterations to both characteristics and performance. which may lead to malfunction. 4) Prolonged continuous use of the switch hastens deterioration of the parts (especially the seal rubber) and may cause a malfunction in the release. 11) In low-temperature. etc. may break due to excessive vibration and impact.CAUTIONS FOR USE Cautions for use 1) Do not attempt to physically alter any part of the switch itself. hold the ratings values down to 70 to 100% for the overtravel (O.) or the release position (R.T. Therefore. will cause sulfide or oxide membrane to form on the contact surfaces. sealants. be extra cautious of what the environment will be when shipping. 7) Do not apply unreasonable force to the actuator. materials and internal structure may be changed without notice. or switch attachment vent. 9) Condensation inside the switch may occur if there are rapid ambient temperature changes when the switch is in a high temperature and humidity. Therefore. Also.). is using the NO contact point. Since this occurs easily during marine transport.) results in unstable contacts.P. Please extra caution because freezing can lock moving parts. Condensation is the phenomenon in which water vapor condenses into switch-adhering water droplets when the temperature rapidly drops in a high-temperature. For this reason. 13) Packaging should be designed to reduce as much as possible the potential influence of humidity. 5) Usage in the vicinity of either the switch operating position (O. 8) The switch. always implement a check beforehand. solvents. This is a cause of switch deformation and encourages the seal structure to breathe. Precautions relating to the installation environment Avoid using in silicon environments such as organic silicon-based rubber. low-humidity conditions. please use extra caution when transporting and installing. Silicon-based grease in particular affects the contact points badly. if dropped. which may lead to seal failure and operational malfunction. 14) Please avoid sudden changes in temperature. 3) If the switches are not to be used for an extended period of time. 16) When used outdoors (in places where there is exposure to direct sunlight or rain such as in multistory car parks) or in ambient temperature environments where ozone is generated. the influence of these environments may cause deterioration of the rubber material. the use of a spring washer tightened directly against the case will cause the case to collapse and become damaged. as there is a possibility that this will cause a malfunction due to seepage into the inside.) 6) If the actuator is forced beyond its total travel (T. oil. 15) If installing a thermoplastic resin case. and impair the motion. and damage the insulation. such as the actuator. This in turn will cause unstable or failed contacting that may lead to functional malfunction. always implement a check beforehand. Please consult us if you intend to use a switch in such environments. their contact reliability may be reduced due to oxidation of the contact points.T. as this may result in damage and impaired movement. or wiring. plastic becomes brittle and the rubber and grease harden.) Also. high-humidity atmosphere or when the switch is quickly moved from a low temperature location to a place of high temperature and high humidity. cause operational delays. Always use within the T. 11 04/2005 . the internal mechanism may be damaged. organic gas. please add a flat washer before tightening. and sulfide gas.T. set the actuator to return to the free position (F. If using the NC contact point. Because accidents may result from the impaired conductivity.P. • Friction generated during operation. and the O. Solution • Separate each one until the dog can be adjusted. Problem • The area around the actuator coil is easily damaged. Solution • Fix the limit switch position on the stationary board. Solution • Relieve the pressure using an additional actuator.T. Solution • Change the limit switch position. • Make dog adjustment possible. r Problem • The dog axis is too long.IMPROVEMENT EXAMPLES Poor design Improved design Dog axle Detector Explanation r Problem • Dog adjustment is difficult. • The limit switch O. r Problem • Because the cord vent for the limit switch faces upwards. Limit Protective cover High temperature High temperature 12 04/2005 . and slips out during operation. cannot be set. applying force to the limit switch. • Dog adjustment is ineffective. and gets pulled during work. • Change the type of limit switch. Solution • Fit a protective cover to the side of the limit switch. Solution • Firmly fix the dog plate to the base. • The cord is constantly moving and thus easily damaged. Solution • Relieve the friction by installing an additional actuator. so that water and oil cannot come into direct contact with the limit switch. • Dog adjustment is ineffective. r Problem • The cord is not fixed. the limit switch operating position slips. Solution • Move the limit switch further away. can also be set. and the dog keeps bumping the lever. and change the shape of the unit. • For this reason. water droplets and so forth can easily penetrate the interior. and fix the cord. r Problem • The limit switch is near a high-temperature area.T. • Attach an adjustment mechanism to the dog. • Fit a protective cover. Printer Detector r Rotation axle Conveyer Conveyer r Rotation axle Problem • The detector sinks. r Problem • Workers keep bumping the actuator. • The operating position is unstable. Solution • Stabilize the operating position by fitting an additional actuator. r Problem • The rubber shape is unsuitable (especially during release and strike release.) • Direction of limit switch attachment is unsuitable. Detector r Problem • Stroke adjustment ineffective. Dog 13 04/2005 . Solution • Render the rubber shape smooth. Solution • Fix the limit position to behind the dumper to solve the above problems. • Release the limit switch position. • Make limit switch adjustment possible. and ensure that the dog does not bump the lever. • The actuator is damaged. Solution • Make dog adjustment possible. • Change the limit switch position. Dumper r Conveyer Rotation axle r Conveyer Conveyer Detector Explanation Problem • The transfer path of the detector is not fixed.IMPROVEMENT EXAMPLES Poor design Detector Improved design Problem • The detector is scratched. • Change the limit switch position. • Specimen transfer is impeded. and it keeps bumping the actuator. and sure that the dog does not bump the lever. • Limit attachment adjustments are difficult • The actuator is damaged. ..5 dia. Pilot Duty B300 Minute load: 0.: LR55880 Ratings: Normal load: 5 A. . AZH28113 AZH28133 FOREIGN STANDARDS Standard UL CSA TÜV Applicable product File no.5 mm2 (Circumference: 6. Color of wire Brown White 4 Blue Black Conductor Length of cable 0.. Accessories Product Cable connector cord Pin arrangement Type Straight AC Angle Specifications Core No. 250 VAC (105 cycles).. Pilot Duty B300 Minute load: 0.HL (AZH) Limit Switches COMPACT SIZE LIMIT SWITCHES • Wide selections of actuators.1A/30V . — Certified products: All models except those with LED lamps 14 04/2005 Part No. 250 VAC. — Minute load for resin case type: DC–12 0. Limit Switches Die casting case Type Actuator Standard Push plunger Roller plunger Cross roller plunger Panel mount push plunger Panel mount roller plunger Panel mount cross roller plunger Sealed push plunger Sealed roller plunger Sealed cross roller plunger Short roller lever Roller lever One-way short roller lever One-way short lever Flexible Plastic case Screw terminal Screw terminal AZH2031 AZH2032 AZH2033 AZH2011 AZH2012 AZH2013 AZH2041 AZH2021 AZH2044 AZH2024 — Connector type Bifucated contact Bifurcated Without LED With LED Common to panel mount push plunger Common to panel mount roller plunger Common to panel mount cross roller plunger AZH2231 AZH2331 AZH233116 AZH2232 AZH2332 AZH233216 AZH2233 AZH2333 AZH233316 AZH2211 AZH2311 AZH231116 AZH2212 AZH2312 AZH231216 AZH2213 AZH2313 AZH231316 AZH2241 AZH2341 AZH234116 AZH2221 AZH2321 AZH232116 AZH2244 AZH2344 AZH234416 AZH2224 AZH2324 AZH232416 — — — Standard Bifurcated AZH1001 AZH1002 AZH1003 AZH1031 AZH1032 AZH1033 AZH1011 AZH1012 AZH1013 AZH1041 AZH1021 AZH1044 AZH1024 AZH1066 AZH1201 AZH1202 AZH1203 AZH1231 AZH1232 AZH1233 AZH1211 AZH1212 AZH1213 AZH1241 AZH1221 AZH1244 AZH1224 AZH1266 2..1 A.. 30 VDC Certified products: All models File no. Order using the standard part number.843 ft Application All connector type Part No.) 3m 9. —.. terminals and bodies to meet any application • Excellent environmental resistance Die casting case—IEC IP67 Plastic case—IEC IP64 • Highly reliable operation Bifurcated contact (Au clad) suitable for low-level circuit control • Connector type for easy installation • Cost-effective plastic case also available • Compact design good for small mounting space 17% less mounting space compared with ML (AZ7) Limit switch • Conforms to UL/CSA TÜV standards PRODUCT TYPE 1.1A/30V . Place a CE at the end of the part number when ordering. 30 VDC Certified products: All models File no.. Normal load for die-cast case type: DC–12 1A/30V — Minute load for die-cast case type: DC–12 0.: Resin case type J9650515 Die-cast case type J9650514 Ratings: Normal load for resin case type: AC–15 2A/250V~. DC–12 1A/30V .: E122222 Ratings: Normal load: 5 A.1 A. 8 (.079) 4.5 (. 2.1 (.1 (. mm (inch) 0.1 (.031) 34.118) 3.276) 17.1 (.626±.0 (.350±.8 (1.5 (.8 (1.0 (.059) 1.118) 3.1 (.236±.88 (600) 3.118) 3.118) 3.626±.90 (500) 0.3±0.157) 7.157) 7.8 (1. mm (inch) Operating position.92 (400) 2.88 (600) 5.4±0.39 (40) 0.0 (.4±0.1 (.000 Vrms for 1 min.90 (500) 4. between dead metal parts and terminals 1.118) 4.4±0.1 A — — — 0.6 (.031) 23. 2) Lamp load generates 10 times of inrush current.8 (1200) 11.98 (100) 0.4±0.78 (80) 0.004) 0.4±0. max.031) 17.8 (1. 100 mΩ Initial: Max.921±.98 (100) 0.079) 4.0 (.1 (.059) 1. 100MΩ (at 500 V DC) 1.031) 23.1 (.0±0. max.5 A 0.88 (600) 5. max.181±.157) Release force. 5 A 250 V AC resistive load) –10 to +80°C +14 to +176°F Max.92 (400) 2.0 (1.3 (. max.031) Overtravel.88 (600) 5. mm (inch) Operating position.39 (40) — 1.88 (600) 5.92 (400) 2.059) 1.024) — 15 04/2005 .0 (.4±0.39 (40) 0.5 mm) 107 (at 120 cpm) 5 5 × 105 (at 20 cpm.909±.0 (.157) 7.5 A — 1.88 (90) Movement differential.3±0.6 (.45 (250) 3.5 (.8 (1.90 (500) 4.685±.079) 4.236±.90 (500) 4.8 (.118) 3.0 (.024) 0.8 (1. min. switching frequency Bifurcated type Screw terminal Connector type 1 Form C (Bifurcated contact) Initial: Max.88 (600) 5.909±.0 (.8 (.8 (1200) 11.004) 0.3±0. between non-consecutive terminals 1.0 (.1 (.059) 1.4±0.78 (80) 0.1 (.3±0.157) 2.90 (500) 4.004) 0.8 (.5 A 1. 294 m/s2 {30 G} 10 to 55 Hz (Double amplitude for max.3±0.3±0.98 (100) 0.4.0 (.5 A — — — — — — Bifurcated type Without LED With LED Resistive 0.031) 31.004) 0.0 (.059) 1.024) Overtravel.909±. 1A 0.8 (1200) 11. max.25 A 1.0 (.8 (1.5 A 0.5 (. Ratings Load Rated control voltage 125 V AC 250 V AC 8 V DC 14 V DC 24 V DC 30 V DC 125 V DC 250 V DC Standard type Resistive Lamp Inductive 5A 5A 5A 5A — 5A 0.787)0 25.079) 4.059) 2.157) 7.1±0.004) 0.6 (.C.118) 3.500 Vrms for 1 min.5 (.1 A — — — — — Notes: 1) Parameter of inductive load: AC power factor: Min.5 (. 98 m/s2 {10 G} Max.031) 23. N (gf) Pretravel.909±.5 (.1 A — — 0.8 (1.8 (.0 (. mm (inch) 0. max.1 A 0. 150 mΩ Gold clad Initial: Min.626±.004) 0.921±.0 (.78 (80) 0.0 (. Max.012) 0.98 (100) 0.8 (1200) 11.157) 30.0 (.1 A — 0.88 (600) 5.118) 3.92 (400) 2.276) 4.1 (.031) 34.921±.004) 0.059) 1.0 (.1 (.8 (1200) 3. min.181±.3 (. 95% R.0 (.626±.0 (.45 (250) 0.0 (.685±.98 (100) 0.H.004) 0. Operating characteristics • Die cast case Characteristics Actuator Panel mount push plunger Panel mount roller plunger Panel mount cross roller plunger Sealed push plunger Sealed roller plunger Sealed cross roller plunger Short roller lever Roller lever One-way short roller lever One-way short lever Operating force.059) 1.3 (.8 (1.5 (.O.5 (.98 (100) 0. DC time constant: Max.004) 0.03 A Motor N.118) 3.98 (100) 0. 15 mΩ Silver alloy 3.8 (1.059) 2.8 (1200) 11.031) 30.8 (.157) 2.004) 0.031) 31.031) 23.0 (.350±.118) 3. 2A 1A — — — — — — N.031) 23.000±.6 (.059) 1.012) 0.118) 3.031) 41. N (gf) 5.5 (.1±0.05 A 0. min.45 (250) Release force. 3) Motor load generates 6 times of inrush current.0 (.118) 3.4±0.004) 0.1±0.059) 1.0 (.118) 3.118) 3.5 (.031) 23.0 (.5 A 1.0 (. 120 cpm Standard type Screw terminal 1 Form C Initial: Max. 1.059) 1.0 (. mm (inch) 3.276) 4.921±.1 (.031) 34.0 (.181) Movement differential.004) 0.8 (. between ground and terminals Max.1 (.88 (600) 5.8 (.0 (.3±0.1±0.45 (250) 3.5 (. min. 0.98 (100) 0.031) 41.059) 1.78 (80) 0.HL (AZH) SPECIFICATIONS 1.059) 1.059) 1.024) 0.0±0.012) 0.8 (1.500 Vrms for 1 min.0 (.031) 34.004) 0.8 (1.031) 23.8 (1.0 (. mm (inch) 0. N (gf) Pretravel.90 (500) 4.1 A 125 V AC resistive load) 5 × 10 (at 20 cpm.98 (100) 0.5 (.5 A — — — — — — 3A 3A 1. N (gf) 11.031) 41.0 (.8 (.350±.118) 4.004) 0.5 (. max.031) — • Plastic case Characteristics Actuator Push plunger Roller plunger Cross roller plunger Panel mount push plunger Panel mount roller plunger Panel mount cross roller plunger Sealed push plunger Sealed roller plunger Sealed cross roller plunger Short roller lever Roller lever One-way short roller lever One-way short lever Flexible Operating force.031) 30. 0.0 (.5 (.031) 23.031) 41. max.004) 0. 7 ms. mm (inch) 4. Characteristics Contact arrangement Contact resistance Contact material Insulation resistance Initial breakdown voltage Free position Shock resistance Full operating position Vibration resistance Mechanical life Electrical life Ambient temperature Ambient humidity Max.012) 0.350±.39 (40) 1. mm (inch) 3.4±0.276) 20.1 (.8 (.3±0.3 (.88 (600) 5. COM N.5kV 0. Terminals 1 2 3 4 — N.5kV 2. Performance data for EN60947-5-1 Item Rated insulated voltage Impulse withstand voltage Switching excess voltage Rated closed thermocurrent Conditional short-circuit current Short-circuit protection Protective construction Degree of contamination Plastic case Standard Plastic case Bifurcated Die casting case Standard Die casting case Bifurcated 250V AC 2. side.8kV 1A 100A 10A Fuse IP64 (switch) IP54 (terminal) IP64 (switch) IP54 (terminal) IP67 IP67 3 3 3 3 OUTPUT CIRCUIT Wiring diagram 1) Screw terminal type Internal circuit 2) LED wired type Lamp lighting circuit 2 12 N.O. N. CONTACTS Screw terminal type Plunger type Connector type Lever type 1 4 2 3 The terminal cover can be mounted in both directions.5 mA Internal resistance 18 kΩ The leakage current changes depends on the resistance of load connected in parallel.O.C.5kV 0. N.O.O.8kV 5A 100A 10A Fuse 30V DC 1.O.5kV 0.8kV 1A 100A 10A Fuse 30V DC 1.C.C. The terminal cover can be mounted in both directions. the polarity of the load shall be + for N.O. N. COM N.5kV 5A 100A 10A Fuse 250V AC 2. Protective construction Die cast IEC standard case IP64 ❍ IP67 ❍ 16 04/2005 Plastic case ❍ × Contact No.C.HL (AZH) 4. COM N. LED resistance 11 3 COM COM Note: Since LED is connected to N. 4 14 N. Color of leadwire Brown White Blue Black .O.C. N. LED rating Rating 24 V DC Leakage current 1. 031) Panel mount cross roller plunger 44. mm (inch) Movement differential.90 (500) 1.2 +0 .118 56 2.685±.8 .7 .031 4.118) 23.15 10 1. min.2 +0.006 .5 1. max.315 4.5 1. max.394 Pretravel 1.709 Operating force.181±.2 +0. N (gf) Release force. mm (inch) Overtravel.059 Operating position 23. mm (inch) 11.185 0.669 10 .185 0.669 18 . mm (inch) Overtravel.394 Pretravel 1. N (gf) Release force.921±. mm (inch) 11.165 +.031) 17 04/2005 .5 .299±.5 . N (gf) Release force.752 33±0. mm (inch) 11. mm (inch) Overtravel.2 +0 dia.5 max.118 56 2.177 20.4±0.031 17 .5 1.118 Length of opposite side 17 .020 4.5 .0 (. mm (inch) Overtravel.394 4.8 (1200) 4.299±.394 Pretravel 1.205 Stainless steel Appropriate total-travel range 4.118) 23.004) 3. min.803 28.803 28.2 +0 dia. max.2 +0.5 (.006 .118 56 2. +0 10.669 20. max.031 17 .8 1.165 +.90 (500) 1.2 +0 .205 18 .2 +0 .008 +0 4.5 max.1 (.394 Pretravel 1.004) 3.020 8 .5 (. .7 .5 .752 33±0.8 (1200) 4.709 Operating force.165 +.7 .157 Stainless steel roller 44.118 Length of opposite side 17 . min. × width 4 .5 .752 33±0.315 18 .685±.205 AZH2032 AZH2232 Appropriate total-travel range M14 (P = 1) threaded 2-panel mounting nut Thickness 3 .177 20.8 (1200) 4. .177 AZH2031 AZH2231 8 dia.8 . max.5 .5 .8 .15 10 1.004) 3.HL (AZH) mm inch General tolerance: ±0.413 dia.165 +. max.709 Operating force.4 1. min. max.008 dia.4 .031) Panel mount roller plunger Operating position 23.90 (500) 1. mm (inch) Operating position.8 (.5 max.016 DIMENSIONS Die cast case 1.669 10 .709 Operating force.7 . mm (inch) Operating position. mm (inch) Movement differential.8 (. N (gf) Pretravel.4 . max. . mm (inch) Operating position.4±0.008 +0 4.118) 30. mm (inch) 11. .8 (1. . N (gf) Pretravel.165 +.921±. max. .165 +.165 +.4±0.020 8 .1 (.008 dia.4 1.157 Stainless steel roller 4.2 +0.4 .4 1.4 . .059 Operating position 17. mm (inch) Operating position.118 AZH2011 AZH2211 56 2.059) 0.315 4.059) 0.165 +.020 8 .059) 0.15 10 1.059) 0.8 (1200) 4.394 4. max.1 (. max.5 .0 (.2 +0.2 +0 .5 (.008 +0 4.15 10 1. mm (inch) Movement differential.0 (. min.4 ±. max.059 8 dia. N (gf) Pretravel.008 +0 4.1 (.205 AZH2033 AZH2233 Appropriate total-travel range M14 (P = 1) threaded 2-panel mounting nut Thickness 3 .4±0.177 20.031) Sealed push plunger 44.2 +0 dia.2 +0 dia.0 (. N (gf) Pretravel.8 (. min.2 +0.008 dia.118) 17. +0 M14 (P = 1) threaded 2-panel mounting nut Thickness 3 . × width 4 . mm (inch) Movement differential.394 4.0±0.803 28. +0 10.5 .2 +0. N (gf) Release force.031 10 .669 18 .006 . .2 +0.118 Length of opposite side 17 .315 4.006 .5 1.315 Stainless steel Sealed rubber (Oil-tight synthetic rubber) Operating position 30. +0 4. min. .752 33±0.909±.5 (.059 4.299±.008 dia.90 (500) 1.0±0.909±.299±.4 1.185 0.4±0.413 dia.181±.803 28. Screw terminal Panel mount push plunger 44. .4±0. min.5 .5 max.185 0.004) 3. 165 +.909±.059 Operating force. .205 18 .5 1.2 +0.748 .7 .413 dia.709 44.276) 23.803 28. min.2 +0 dia.8 (.9 R1.031 4.059) 0.024) 7.803 28.157 Stainless steel roller Operating force.031 . .177 R43. N (gf) Release force.752 33±0.0 (.031) Short roller lever 44.748 0. .205 Sealed cross roller plunger 18 .004) 3.413 dia.0 (. .752 33±0.4 .15 1.512 .1±0. N (gf) Release force.752 33±0.2 +0 Pretravel 2.709 10.909±.020 4.5 . mm (inch) Overtravel.165 +.728 4.165 +.4 . max.008 +0 4. max.5 .020 10 .8 1.6 (.157) 23.118 AZH2021 AZH2221 Pretravel 4.8 (1.4 .0 max.8 1.118 AZH2012 AZH2212 56 2. max.685 18 .165 +.008 +0 4. max.157 56 2.4 .059) 0. mm (inch) Movement differential. mm (inch) Operating position. +0 4.008 dia.45 (250) 0.5 .0 max.4 1.157 Stainless steel roller Sealed rubber (Oil-tight synthetic rubber) Operating position 41.1±0.008 +0 4.5 .4 1.020 10 .512 .118 AZH2013 AZH2213 56 2.059 10. N (gf) Pretravel.031 4.8 (1200) 4.5 . mm (inch) 3. mm (inch) 11. max.4 1.2 +0 .1±0. min.008 dia.0 (. min.079 Operating position 23.4 .15 1.961 4.299±.78 (80) 2.008 +0 4.157) 0. .15 10 1.5 . × width 4 .157 Stainless steel roller Sealed rubber (Oil-tight synthetic rubber) Operating position 41.2 +0. max.004) 3.909±. min.006 .1±0.394 Pretravel 1.626±.8 (1. mm (inch) 11.3 (.3±0.413 dia.7 . .165 +.006 4.5 .0 (.5 .2 +0.803 28. N (gf) Pretravel.2 +0.4 1.012) 4.803 28. min.177 20.709 18 04/2005 10.2 +0.909±. min. +0 4.0 (.5 (.299±.5 . .5 max.185 0.5 1.2 +0 .118 56 2.5 . mm (inch) Operating position.006 .394 Pretravel 1.626±.031 . × width 4 .118) 41.5 .5 1.5 1. .205 18 .165 +.8 .626±.8 (.8 (1200) 4. +0 20.685 Operating position 23.413 4.031) Roller lever 44.2 +0.413 dia.90 (500) 1. max.92 (400) 0.626±. +0 20.118) 41.2 +0 dia.020 4. mm (inch) Overtravel.413 4.177 R24. N (gf) Release force.2 +0 dia.HL (AZH) Sealed roller plunger mm inch General tolerance: ±0.205 AZH2041 AZH2241 17.3±0. × width 4 .157 Stainless steel roller Operating force. mm (inch) 2.008 dia.185 19 .0 (. min.185 0.394 13 10.5 (.3±0. mm (inch) Overtravel. mm (inch) Overtravel. max. max.5 max.185 19 0. mm (inch) Movement differential.2 +0 dia.2 +0 17.5 .5 . mm (inch) Movement differential.7 .39 (40) 4.008 dia.4 ±.079) 0.394 13 10. × width 4 .3±0. N (gf) Pretravel.016 44.4 R.2 +0.006 4.8 .7 .5 .752 33±0.299±. max.1 (.15 10 1. max. max.4 .165 +.1 (. N (gf) Pretravel.299±. mm (inch) Operating position.709 Operating force. mm (inch) Movement differential. min.2 +0.165 +.90 (500) 1.177 20.031) 10.031) . N (gf) Release force. mm (inch) Operating position. 709 LED type on the photo Operating force.006 19 . min.685±.165 +.165 +. N (gf) Release force.5 .512 . .512 .0 (.669 8 .031 17 .5 .118 Length of opposite side 17 .709 10.8 (1.3±0.079 33±0.031) Panel mount roller plunger Operating position 23.4±0. mm (inch) 11. N (gf) Release force.8 (1200) 4.4 . LED 57.118 AZH2331 AZH233116 8 dia.2 +0.2 +0.2 +0 .394 10.6 2.2 +0 dia.413 dia.8 (.0 (. min. .299±.006 .024) 7.5 1. N (gf) Pretravel.4±0.177 4.5 (.2 +0 .165 +.2 +0.315 4. mm (inch) Movement differential. mm (inch) Overtravel.752 56 2.45 (250) 0. max. max.1 (.15 10 1. mm (inch) Operating position.118 AZH2044 AZH2244 17. min. mm (inch) Movement differential.2 +0 .008 dia.016 R29.78 (80) 2.803 28.752 33±0.020 13 10.803 28.3 (.7 . mm (inch) Movement differential.4 ±.8 1.2 +0 dia.685 44.299±. min. N (gf) Release force.031 0.059) 0.012) 4. mm (inch) Operating position.2 +0. min.157) 0. +0 20.185 Operating position 34.8 (.394 4.2 +0 dia.413 dia.2 +0.2 +0 dia. N (gf) Pretravel.165 +.752 56 2.315 4.0 (.0 (.854 4. max.4 1.803 28.5 1. mm (inch) 11.1 R1.020 4.177 15 dia.5 1.413 4.748 10 .177 4.7 .185 0. .669 18 .350±.268 LED type on the photo M12×1 18 . +0 20. min.5 .709 Operating force.008 +0 4.591 dia.118) 23.5 (.803 28.008 dia. min.685±.669 10 . .008 +0 8 .8 R1.2 +0.752 33±0.0 (. LED 57. max. mm (inch) Overtravel. max.7 .4 1.5 .268 M12×1 Stainless steel Appropriate total-travel range 20. N (gf) Pretravel.90 (500) 1.118 Length of opposite side 17 . max.004) 3.157 Stainless steel roller Operating force.8 (1200) 4.394 4.020 4.39 (40) 4. +0 10.004) 3.4±0.3±0.008 dia.4 .5 . mm (inch) Movement differential.921±.413 4. +0 M14 (P = 1) threaded 2-panel mounting nut Thickness 3 .5 .6 2.157) 34.031 10 .5 .394 4.0 (. × width 4 .006 19 . mm (inch) 2. mm (inch) 3.4 1.173 Pretravel 2.118 44.591 dia.685 18 . . N (gf) Release force.7 .205 AZH2024 AZH2224 17.8 . Connector type Panel mount push plunger 44.350±.5 .394 Pretravel 1. mm (inch) Overtravel.8 1. max.5 .299±.0 max.4 .031) 2.2 +0.008 +0 4.118) 17.748 10 . N (gf) Pretravel.006 . .15 1. mm (inch) Operating position.0 max.394 Pretravel 1.HL (AZH) One-way short roller lever mm inch General tolerance: ±0.008 +0 4.3±0. × width 4 .15 1.059) 0.8 . .165 +. min.909±.299±.059 Operating position 17.8 (1.2 +0 .5 max. × width 4 .157 33±0.2 +0.4 .031 0.6 (.4 .185 Operating position 34.118 AZH2332 AZH233216 Appropriate total-travel range M14 (P = 1) threaded 2-panel mounting nut Thickness 3 . max. mm (inch) Overtravel.413 dia.020 13 10.4 1.5 max.709 Operating force. .5 .177 20.165 +.157 Stainless steel roller 44.15 10 1.079) 0.92 (400) 0.276) 34.185 0.5 .5 . .5 .165 +.90 (500) 1. max.3±0.008 dia.350±.157 Stainless steel roller R47.031) 19 04/2005 . max. mm (inch) Operating position.315 4.5 1.205 18 .1 (. max.059 15 dia. max. .350±.165 +.4±0.031) One-way roller lever Pretravel 4. .4 . min.5 1.90 (500) 1.90 (500) 1.2 +0.8 (1.591 dia.15 10 1.3±0.008 +0 4. +0 44.8 .8 (1. max.6 2.709 44.118) 23. min.004) 3.059) 0. . +0 4.709 LED type on the photo Sealed roller plunger 44.1 (. .165 +. × width 4 .1 (.3±0.315 4.5 .6 2.5 max.165 +.3±0.7 .2 +0.15 10.008 dia.165 +. N (gf) Release force.299±.1 (. mm (inch) 11.157 Stainless steel roller Sealed rubber (Oil-tight synthetic rubber) Operating position 41.4±0.059 Operating position 23.626±.4 .0±0. mm (inch) Operating position.394 Pretravel 1.165 +.709 LED type on the photo Operating force.803 28.2 +0 dia.8 (1200) 4. × width 4 .008 +0 4.4 . max.059) 0.5 (.2 +0 .008 dia.413 dia.4 . mm (inch) 11. mm (inch) Overtravel.006 .157 10 1.8 (1.1 (. max.15 10 1.185 0. max.031 17 . .059 Operating force. .6 2. min.394 8 .4 1.004) 3.006 Stainless steel roller .4 1.5 1.669 10 .020 4.004) 3.165 +.2 +0.0 (.118 AZH2311 AZH231116 15 dia.5 .268 M12×1 18 .5 . max.008 +0 4.6 2.177 20.5 . N (gf) Pretravel. N (gf) Release force.020 .118) 41.413 dia. LED LED type on the photo Sealed cross roller plunger 57.006 .008 +0 20.0 (.5 (. . mm (inch) Movement differential.8 (1200) 4.4±0.5 4.4 1. × width 4 .626±.394 Pretravel 1.5 max.185 0.8 1. N (gf) Pretravel.181±. .004) 3.2 +0 dia. mm (inch) Overtravel.90 (500) 1.2 +0 .5 max.020 4.413 dia.752 33±0.177 20. max. . mm (inch) 11.5 .752 33±0. N (gf) Pretravel.2 +0 dia.90 (500) 1.2 +0 .8 1.165 +. mm (inch) Overtravel.394 Pretravel 1. mm (inch) Operating position.157 Stainless steel roller Sealed rubber (Oil-tight synthetic rubber) Operating position 41.752 33±0. mm (inch) Movement differential.031 4.803 28.5 1.059) 0. mm (inch) Movement differential. min.4 . . max.626±.669 4.5 .2 +0. LED LED type on the photo 57.591 dia.031) 10.0 (.177 20.177 4.2 +0.5 .118 AZH2333 AZH233316 15 dia. N (gf) Release force. mm (inch) 11.921±.4 1.5 1.268 M12×1 18 .HL (AZH) Panel mount cross roller plunger mm inch General tolerance: ±0. max.315 Stainless steel Sealed rubber (Oil-tight synthetic rubber) Operating position 30.7 .5 (. .8 (1200) 4.803 28.059 Operating force. mm (inch) Overtravel. .299±.268 M12×1 18 .709 Operating force.185 0.15 10 1. mm (inch) Operating position. max. min.8 (.0 (.2 +0.118 AZH2312 AZH231216 15 dia.031) Sealed push plunger 44.5 . .5 max.185 0.006 .7 .8 (1200) 4.626±.3±0.031 4.016 Pretravel 1.059 8 dia.8 1.008 dia.2 +0.268 M12×1 20 04/2005 18 .7 . .591 dia.118 AZH2313 AZH231316 15 dia. mm (inch) Movement differential.118 Length of opposite side 17 . max. N (gf) Release force.803 28.0±0.031) 10.165 +.752 33±0.5 (.031) . min.299±.2 +0 . N (gf) Pretravel.4 ±.165 +. LED 57. max. +0 4.394 Appropriate total-travel range M14 (P = 1) threaded 2-panel mounting nut Thickness 3 .020 4.118) 41.5 . max.031 4.5 . . LED 57.921±. +0 4.2 +0 dia.299±. min. min.118) 30.008 dia.591 dia.059) 0.181±.2 +0. mm (inch) Operating position. .031 4. .709 M12×1 LED type on the photo One-way roller lever Pretravel 4. mm (inch) Overtravel.350±.752 33±0. min.752 33±0.685 15 dia.5 . +0 20. max. N (gf) Pretravel.709 Operating force.7 .185 19 0.5 .909±.512 .118 15 dia.803 28.2 +0 dia. .299±. max. min. .2 +0 .3 (.39 (40) 4.748 0. mm (inch) Movement differential.4 . N (gf) Release force.5 .4 .008 dia.8 (.299±. .803 28.008 +0 4.2 +0 dia.0 (. max.008 +0 4.8 (.3 (.157 Stainless steel roller Operating force.185 19 .7 .5 .5 .165 +. N (gf) Release force. min. max.5 .079 33±0.079 Operating position 23. .165 +.5 .157) 34.157) 23.031) 10. max.008 dia.079) 0.118 15 dia.3±0. .006 4.006 19 .185 Operating position 34.173 Pretravel 2. min.413 dia.748 10 .685 Operating position 34.5 1.5 1.299±.78 (80) 2. . max.4 1. 57. mm (inch) Operating position.5 .909±.45 (250) 0.268 LED AZH2341 AZH234116 17.591 dia. . × width 4 .157 Stainless steel roller R47.177 4.15 1.909±.512 .7 .1 R1.0 (.752 57. 57.012) 4. min.413 4. +0 20.5 1.4 .8 (1.020 4.118 15 dia. mm (inch) 2.165 +.157 R43.748 10 .2 +0.39 (40) 4.1±0. mm (inch) Movement differential.8 R1.4 .413 4. mm (inch) Operating position. LED 44.4 .748 .165 +.008 dia.2 +0.2 +0.2 +0. × width 4 .031) 10.0 max.2 +0 dia.15 1.803 28.512 .2 +0 .0 (.8 .591 dia.3±0.961 Pretravel 2.268 LED type on the photo M12×1 18 .4 1.2 +0 dia.008 dia.276) 23.7 .299±.024) 7.350±. . LED Operating force.413 dia. mm (inch) 2.5 . × width 4 . mm (inch) Overtravel.2 +0 .268 18 .394 R24.177 AZH2324 AZH232416 10. min.2 +0.394 4.185 17. N (gf) Pretravel.709 M12×1 LED type on the photo 10. mm (inch) Movement differential.591 dia.157 33±0.15 1.031 13 10.020 13 10.5 .8 1.3±0.728 13 10.6 2.591 dia.909±.157 Stainless steel roller 44.5 .5 .157) 0. max.HL (AZH) Short roller lever mm inch General tolerance: ±0. min.3±0. max.024) 7. +0 17.165 +. mm (inch) Overtravel.165 +.0 max. mm (inch) 3. +0 20.9 R1. .413 dia.78 (80) 2.685 20.6 2.006 19 .031) Roller lever 44. N (gf) Pretravel.8 (1.4 .92 (400) 0.165 +.2 +0.5 .016 44.709 M12×1 LED type on the photo One-way short roller lever R29.268 LED AZH2321 AZH232116 18 .177 Operating position 23.854 13 10.92 (400) 0.394 Pretravel 4.020 10 . .4 .2 +0. mm (inch) Movement differential.350±.6 (. N (gf) Release force.0 (.6 2.4 1.2 +0.6 2. N (gf) Pretravel.031) 21 04/2005 . max.8 .4 1.157) 0.0 (.0 max. mm (inch) 3. max. max.45 (250) 0.177 4. mm (inch) Overtravel.079) 0.5 .031 0.413 dia.012) 4.512 .1±0.685 18 .020 10 .5 1. N (gf) Release force.006 4. min.5 .0 (.2 +0 .4 . max.0 (.0 max. × width 4 .350±.413 4.752 57.15 1.4 ±. mm (inch) Operating position.4 R.0 (.165 +.6 (.031 0.1±0.157 Stainless steel roller Operating force.8 1.5 .1±0.118 AZH2344 AZH234416 17.276) 34.803 28.394 4. mm (inch) Operating position.008 +0 4.008 +0 4.413 4. .15 Stainless steel roller 10 1.9) (2.88 (600) 0.319) AZH1002 AZH1202 16 dia.165 +.4 .165 +.8 (1.118 (58.008 .2 +0 . N (gf) Release force.008 dia.394 4.008 dia.299±.5 4. mm (inch) Overtravel.394 4.118 (58. × width 4 . min. . mm (inch) Overtravel.1 (.031) Roller plunger Pretravel 1.2 4. max.008 +0 20.394 8 .236±. max.004) 3.059 Operating position 31.031 .772 10.2 +0.15 10 1.2 +0.7 .98 (100) 1.5 max.709 22 04/2005 Operating force.006 .7 .008 +0 20.165 +. N (gf) Release force.2 +0.004) 3.006 .5 .059) 0.9) (2.88 (600) 0.185 0.4 1.020 Appropriate total-travel range 4. N (gf) Pretravel.394 8 .1 (.5 max. mm (inch) Overtravel.118 AZH1031 AZH1231 M14 (P = 1) threaded (58. .394 Appropriate total-travel range 4.98 (100) 1.8 1. min. .709 Operating force.4±0.2 +0 . max.008 +0 20.4±0.709 Operating force. max.165 +.5 (. max.4±0.177 .016 Plastic case Push plunger Pretravel 1.008 dia. mm (inch) Movement differential.1 (.5 (.2 +0. N (gf) Release force. max.165 +.394 4.165 +0 dia.020 10.9) (2.059 Operating position 17. N (gf) Pretravel.5 .803 28. max. mm (inch) 5. min. N (gf) Pretravel.7 .5 .98 (100) 1.2 +0 dia.118) 31.0 (.059) 0.000±.236±.4±0. +0 45 1.5 4.315 +0. .2 +0. .5 .5 max.031 .4 1.315 45 1.315 +0.5 max.413 dia.413 dia. mm (inch) 5.630 8 dia. N (gf) Pretravel.4 .8 10 1. max.4±0.772 33±0. mm (inch) Movement differential.008 +0 20.315 Appropriate total-travel range 2-panel mounting nut Thickness 3 .88 (600) 0. .685±. mm (inch) Movement differential.0 (.5 . .157 33±0.98 (100) 1. min.004) 3.031) .236±.185 0.685±.059) 0.2 +0 .8 10 .1 (.031) Cross roller plunger Pretravel 1.2 +0 .177 . max.031) Panel mount push plunger Pretravel 1.394 8 .669 10 .059 Operating position 25. max. mm (inch) 5.185 0.669 10 .118) 25.88 (600) 0.059) 0.118 (58.2 +0.004) 3.5 .0 (.8 1.165 +.2 4.669 4.2 +0 dia.4±0.236±.803 28.299±.4±0.4 . mm (inch) Operating position. min.5 4.319) AZH1003 AZH1203 16 dia. . .006 .020 4.031 17 . mm (inch) Operating position. .394 8 .772 33±0.5 4.059 Operating position 31.177 +.4 ±. mm (inch) Overtravel.630 18 .15 10 1.165 +.315 4. +0 45 1.4±0.118) 17.803 28. mm (inch) 5.315 4.630 18 . . min.031 17 .4 . max.006 .020 8 dia. N (gf) Release force.177 . .118 Length of opposite side 17 . 45 1.HL (AZH) mm inch General tolerance: ±0.319) AZH1001 AZH1201 18 .7 . mm (inch) Movement differential.15 10 1.5 (.299±. min.185 0.118) 31. min. × width 4 .319) 18 . max.0 (.8 (.2 +0 dia.4 1.8 (1.2 +0 dia.803 28.299±. +0 16 dia.5 (.000±. mm (inch) Operating position.772 33±0.8 (1.9) (2.4 1.157 Stainless steel roller Appropriate total-travel range 4.709 Operating force. mm (inch) Operating position. 5 .5 .315 4. mm (inch) Movement differential.1 (.5 max.059 Operating force. mm (inch) Operating position.118 AZH1012 AZH1212 (58.5 .177 20.2 +0 .059) 0. mm (inch) 5. mm (inch) Overtravel.8 .165 +. mm (inch) Movement differential. +0 4. min.165 +.8 1.772 33±0.2 +0 dia.394 8 .4±0.626±.1 (. .2 +0 dia. +0 2-panel mounting nut Thickness 3 .165 +.118 Length of opposite side 17 .2 +0 .031 4. N (gf) Pretravel.2 +0.031 17 . max.2 +0 .5 .008 dia. max.5 (. min. mm (inch) Overtravel.059 Operating position 30±0. max.2 +0 dia.8 1.803 28.020 4.921±.394 Pretravel 1.2 +0.299±.177 20.004) 3.031) Panel mount cross roller plunger 45 1. . mm (inch) 5.88 (600) 0.006 .669 10 .008 dia.008 dia.5 (.031) 23 04/2005 .177 20.0 (. mm (inch) 5. N (gf) Release force.709 45 1.157 Stainless steel roller Appropriate total-travel range M14 (P = 1) threaded Operating position 23.3±0.0±0.118) 41.118) 23.772 33±0.98 (100) 1. mm (inch) Overtravel.008 +0 4.059 Appropriate total-travel range M14 (P = 1) threaded Operating position 23.118 Length of opposite side 17 .772 33±0.181±.4 ±.2 +0 dia.031 4.004) 3. × width 4 .020 4.5 . +0 4.2 +0.2 +0.5 (.165 +.921±.98 (100) 1.006 .118 (58.98 (100) 1.15 10 1. max.008 +0 4.5 . min.8 (.5 . max.185 0.5 .315 4.008 +0 4. max.031 17 .118) 23.059) 0.772 33±0.0 (.4±0.059) 0.031) 10. . max.709 Operating force.5 max.2 +0. . mm (inch) Movement differential.181±.4 .031) Sealed push plunger 45 1. .394 8 .15 10 1. mm (inch) Operating position.88 (600) 0.020 8 dia.5 . mm (inch) Operating position.4 1.118 (58.2 +0.4 .803 28.413 dia.4 1. . .9) (2.059 10.165 +.4 .319) AZH1033 AZH1233 18 . N (gf) Release force.315 Sealed rubber (Oil-tight synthetic rubber) 4.413 dia.118) 30.15 10 1.7 . min.008 +0 4.319) AZH1011 AZH1211 Sealed roller plunger 18 .5 .394 Pretravel 1.921±.394 Pretravel 1.5 max.004) 3.008 dia.921±.1 (.394 Pretravel 1. mm (inch) Operating position.157 Stainless steel roller 2-panel mounting nut Thickness 3 .7 . N (gf) Release force.4 1.059) 0.185 0.185 0.9) (2. max.006 .2 +0. mm (inch) Movement differential.0 (.709 Operating force.299±.5 (.020 4. min.0 (.4±0.8 (1. N (gf) Pretravel.669 10 .9) (2. × width 4 .HL (AZH) Panel mount roller plunger mm inch General tolerance: ±0.319) AZH1032 AZH1232 18 .165 +.88 (600) 0.8 .4 . +0 10.4 1. N (gf) Release force.88 (600) 0.803 28. mm (inch) Overtravel.1 (.15 10 1.8 (.299±.157 Stainless steel roller Sealed rubber (Oil-tight synthetic rubber) Operating position 41.2 +0 . max.7 .626±. × width 4 .004) 3.5 .709 Operating force.4±0. max.299±.98 (100) 1.413 dia. mm (inch) 5.3±0.016 45 1. min.165 +. . N (gf) Pretravel.7 . max.319) 18 . min.165 +.118 (58.006 .185 0.669 4. min.803 28. N (gf) Pretravel. max.2 +0.177 20.669 4.9) (2.5 max. .8 (1. 0 max.165 +. × width 4 .78 (80) 2.165 +.685 18 . .5 4.024) 7. max.709 Operating force.626±.8 R1.165 +.8 1.9 R1.157 Nylon roller Operating force. max.4 1.3±0. max.3 (.8 (1.185 10 0.685 10.5 .0 max. .319 AZH1041 AZH1241 17.8 .118) 41. min. min.299±.177 4.4 .059 10.031 20.1±0.031 4.1±0.004) 3. N (gf) Release force.008 dia.2 +0 .8 1. max.909±. .299±.5 .173 33±0.413 dia.031) Short roller lever 33±0.059) 0.008 dia.15 1.118 18 .008 dia. mm (inch) 5.394 .7 . .4 . mm (inch) 2. min. mm (inch) Overtravel.031) Roller lever 33±0.2 +0.165 +.5 .15 1.0 (.98 (100) 1.5 . mm (inch) Movement differential.748 .394 .0 (. min. × width 4 .9) (2.2 +0 dia.020 4.008 +0 4.0 max.319 24 04/2005 10.4 . N (gf) Pretravel.177 20.031 4. N (gf) Release force.350±.2 +0 dia.185 10 .2 +0. mm (inch) Operating position.909±. × width 4 .685 10.772 58.772 58.118 AZH1044 AZH1244 17.008 +0 4.92 (400) 0.0 (.626±.78 (80) 2.8 (.9 2.575 10.3±0. max.020 R24.4 1.803 28.8 (.394 Pretravel 1.728 0. . min. .6 .772 33±0.165 +.020 14.157 R43.3±0.909±.319 AZH1021 AZH1221 17.319) AZH1013 AZH1213 18 . +0 20.39 (40) 4.5 4.5 .031 4.2 +0.6 .185 . mm (inch) Operating position.961 14.5 .575 10.350±. mm (inch) 3. max.0 (.709 45 1.012) 4.5 .2 +0 .4 1.2 +0.4 .8 .079) 0.3±0.079 R29.748 .909±.008 dia.5 max.HL (AZH) Sealed cross roller plunger mm inch General tolerance: ±0. +0 4. × width 4 .2 +0 .413 .5 (.413 dia.118 (58.575 10.6 (. mm (inch) Overtravel.008 +0 4.020 14.177 Operating position 23.016 45 1.9 2. N (gf) Pretravel.4 .2 +0.157 Nylon roller Operating force.5 .15 1.748 10 0. .006 19 4. max.118 18 .0 (.8 (1.15 10 1.413 dia.803 28.165 +. mm (inch) Movement differential. max.5 .006 19 4.0 (. N (gf) Pretravel. max.2 +0. N (gf) Pretravel. mm (inch) Movement differential.88 (600) 0.157 Stainless steel roller Sealed rubber (Oil-tight synthetic rubber) Operating position 41.394 Pretravel 4.006 4.6 . max.157) 23.413 .079) 0.5 4.413 .177 Operating position 34. mm (inch) Movement differential.2 +0.4 ±. N (gf) Release force.5 .1±0.3 (.709 45 1.9 2.2 +0 .157 Nylon roller Operating force.006 .4 R.2 +0 dia.4 1.4 .92 (400) 0. mm (inch) Overtravel. mm (inch) Operating position. +0 20. max. min.157) 0. +0 Pretravel 2.299±.7 19 .803 28.803 28.7 .2 +0. .0 (.5 .157) 34.2 +0 dia.709 45 1.185 0.4 .45 (250) 0.7 .165 +.413 dia.008 +0 4. max.031) One-way short roller lever Pretravel 2.079 Operating position 23.772 58. min.012) 4. mm (inch) Overtravel. mm (inch) Operating position. mm (inch) 3.276) 23.165 +.5 .299±.1 (. min.1±0. N (gf) Release force.031) . 591) 6.45 (250) 0.020 4. .4 .709 45 1.4 .024) 7.0 (1.2) (.177 4.165 +. .118 AZH1024 AZH1224 17.772 58.008 +0 4. (15) (. 28.2 +0 .4 1.006 4.476 M12×1 3000 118.5 .378) (4) (.634) 104.165 +.685 18 .HL (AZH) One-way roller lever mm inch General tolerance: ±0.2 +0 .118 AZH1066 AZH1266 (58.551 dia.2 +0.5 dia. +0 20.2 +0 dia.157) AC type AZH28113 Angle type M12×1 14 dia.854 Operating position 34.803 28.413 . 14 dia.177 4.4 .6 (.031) 45 1.413 dia.5 1.197 3000 118.8 (1.7 19 . mm (inch) Overtravel.031 0.748 10 .4 ±.15 1. mm (inch) Operating position.5 . mm (inch) Movement differential. max. N (gf) Pretravel. min. × width 4 . 37.102±. N (gf) Release force.2±1.008 +0 4.5 dia.185 .803 28.772 33±0.319 Operating force. min.717) 4. .008 dia. N (gf) Pretravel.130 30. max.020 14.9 2.787) Cable connected cord Straight type (15) (.5 . +0 20.0 (.394 10. mm (inch) Overtravel.378) (4) (.256 dia.4 1.5) (1.591) 6.299±.39 (40) 4.276) 34.157) 0.0 (.709 Operating force.88 (90) 30.5 4.157 Nylon roller R47.8 1.016 Pretravel 4. mm (inch) 2. .157 33±0.350±. .059 (18.4 1. min.11 (35) (1.3±0. max. max.6 . .350±.008 dia.9) (2.5 .7 . max.3±0.157) AC type AZH28133 25 04/2005 .5 .2 +0. mm (inch) 0.1 R1. .15 1.165 +.0 max.185 0.2 +0 dia.7 1.551 dia.181) 20.165 +.299±.2 +0.2 +0.256 dia.5 4.575 10.11 (35) (1.319) 18 .0 (.006 Flexible (41. The arrangement of N. 3-wire 0.15 1. 3 Contact No. 2-4. Fasten the crimped terminals securely applying a tightening torque of 0.18 to 1. 2) Do not remove the connector over 50 times.0 mm2 6.006 14. terminal Lever type COM terminal 1) The cord outlet direction is interchangeable.5±0. .169 dia.2 dia.m.4 mm dia. Mount it firmly with washer. of connector 2 1 Cord outlet direction (Left side) 3 4 Note: Contact No. 2. to 8 dia. APPLICABLE WIRE WIRING (For screw terminal) (For screw terminal) M3 small binding screw is used as a terminal screw. and N. N.299±. .8 mm dia.006 2-4.0 mm dia. terminal N. Applicable wire Electric wire name Vinyl cabtyre cord (VCTF) Wire strand Conductor Finished outside diameter 2-wire 0. Panel mounting (Panel plunger type) When the panel mounting type is fixed on the panel.O.591 Take note the terminal arrangement is different between plunger type and lever type. don’t connect the lead wire to the terminal directly. the torque of hexagonal nut is set under 7. or M4 screw hole 2-. 7.C.772 Approx.6 mm dia.O. Contact No. Remove the hexagonal nut when plunger type is used in side mounting. 26 04/2005 N.m. Mount it firmly with washer.20 to 0.HL (AZH) MOUNTING METHOD Die cast case 1.3 dia.181 CONNECTOR TYPE 4) When the angle type of connector cord is used. 2 N. is reversed.C.75 mm2 1. 1.C. Panel mounting hole dimensions Side mounting hole dimensions Plastic case Side mounting (all types) M4 screw is used for mounting on side. terminal N. Side mounting (all types) M4 screw is used for mounting on side.m. Approx.m. 8.3 dia. Mounting torque is 1. 30 Approx.C. 1. Mounting torque is 1. 1 is not in use. Sealed rubber of the lead wire is applicable for 6 dia. Cord outlet direction (Right side) N.75 mm2 1. 33±0.299±.84 N.O. When wiring.25 mm2 7. 4 COM Contact No.47 N. 15 Approx. Side mounting hole dimensions 33±0.25 mm2 2. 7. or M4 screw hole 2-.O. 45 Approx.29 N.15 1.169 dia. the cord outlet direction is as follows.37 to 1. Refer to “How to change the cord outlet direction”. Plunger type COM terminal Approx.57 N. terminal .008 dia.571±. Contact No. 3) Wiring diagram as shown below.0 mm dia. The leakage current is approx. 2) Voltage across the terminal No. it might be cause of the trouble. • Do not loosen the terminal screw. 3) The LED is turned on when the switch is at a free position. • Put the seal rubber at the right place.5 mA at 24 V DC. follow the next procedure. 1. Terminal cover Push down the fitting metal while pulling it horizontal direction. Step 3 Turn the terminal cover at an angle of 180 degree. 3 − 27 04/2005 . Confirm the fitting metal is on tightly. The direction of connector cord is set to the right when it is shipped. 4 + LED Resistance Contact No. 2 Load Contact No. Follow the procedure 3. • Press up the terminal cover. • Do not rotate the terminal cover many times. • Do not pull the terminal cover. The LED is turned off when the switch operates. 4 shall not exceed 24 V DC. with the indicated polarity in the circuit diagram. If it is loosen. 3 and No. INDICATOR LIGHTING CIRCUIT (Connector type only) 1) See the circuit diagram. Cord outlet direction (Left side) Step 4 Attention Attention Seal rubber • Do not put the lead wire between terminal cover and body. When it is used left side direction. Contact No. Use it with care on leakage current. Internal circuit Switch 4) Applicable power source is 24 V DC.HL (AZH) HOW TO CHANGE THE CORD OUTLET DIRECTION FOR CONNECTOR TYPE Cord outlet direction (Right side) Step 1 Fitting metal Step 2 Cramp Body The cord outlet direction is interchangeable both right and left sides. the life of limit switch will be shortened switching friction. 7) Do not use the switch in a silicon atmosphere. 5) If OT is too big. strong alkali liquid and vapor may attach to the products directly. seling material. 6) Attach the terminal cover securely to the body to the extent you can identify the clicking or locking sound. 2) Avoid the place where organic solvents. Prevent using the HL limit switch is place where inflammable or corrosive gas will be generated. oil. 8) Do not use the switch in a silicon atmosphere. Use it with enough margin of OT. 7) A confirmation test in the actual application is highly recommended. strong acid. 28 04/2005 . 6) Confirmation test in the actual application is highly recommended. grease or lead wire generates silicon. strong alkali liquid and vapor may attach to the products directly. Prevent using the HL limit switch in place where inflammable or corrosive gas will be generated. strong acid. adhesive. 5) Attach the terminal cover securely to the body with the metal stop latch to the projection of the body. sealing material. 3) Avoid the place where organic solvents. Case should be taken where organic silicon rubber. Plastic case 1) Do not use in water or oil. 70% of OT standard value will be good. 3) Do not change the operating position by bending the actuator. Care should be taken where organic silicon rubber. 4) Do not change the operating position by bending the actuator. 2) Do not expose HL limit switch to hot water (over 60°C 140°F) and in a water vapor environment. 4) If OT is too big.HL (AZH) CAUTIONS Die cast case 1) Do not expose HL limit switch to hot water (over 60°C 140°F) and in a water vapor environment. grease or lead wire generates silicon. Do not place the switch where it is always exposed to water or dust splash. the life of limit switch will be shortened by switching friction. oil. Use it with enough margin of OT. 70% of OT standard value will be good for use. adhesive. and processors.000inch). The overtravel (O.) is large with great shock absorption 4.COMPACT SIZE SIDE LIMIT SWITCHES ML (AZ7) Limit Switches Lamp attached.T. 3. An M4 bolt can be used for the attachment. Long life High efficiency coil spring switching mechanism for long life: More than 107 mechanical operations.4mm (1. TYPICAL APPLICATIONS Used in sequence control of food processing machines. same as for the Z basic model microswitch. the outer cover cap uses a strong plastic with excellent mechanical characteristics. 29 04/2005 . PRODUCT TYPE 1. Great mechanical strength while being compact and lightweight The attachment pitch is 25.refer to the foreign standards overview.and terminal mold models also available. When ordering an overseas-specified product. automatic packaging machines. so that the terminal mold model is perfectly flush with the terminal parts. 2. conveyers. Ideal for light industry machinery when installation pace is limited and a protective construction is sought. FEATURES Short roller lever type 1. Standard type Actuator Short push plunger Push plunger Hinge lever Roller lever One-way roller lever Hinge short lever Short roller lever One-way short roller lever Panel mount push plunger Panel mount roller plunger Panel mount cross roller plunger Flexible rod Part No. The switch itself is constructed to be dust-proof and oil resistant The switch itself is closed flush with the diaphragm and the compressed rubber ring. AZ7100 AZ7110 AZ7120 AZ7121 AZ7124 AZ7140 AZ7141 AZ7144 AZ7310 AZ7311 AZ7312 AZ7166 Note 1. Also. double amplitude of 1.181±.0 .88 {600} 0.0 .18 {120} – 25 .6 1.0 .094 3.5 .05A 125V AC 250V AC 115V DC Motor or lamp load N.96 {200} 0.0 .49 {50} 11.O.4) 10A 10A 0. operation) * The resistance of a copper wire is not included.0 .126 4. max. Life curve 108 Operations (104) Item Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Switching over voltage Rated enclosed thermal current (Ithe) Conditional short-circuit current Short-circuit protection device Protective construction Pollution degree 4.5 .T.5 .000 Vrms for 1 min Between dead metal parts and each terminal 2. 100 MΩ 1.59 {60} 11.236 Panel mount cross roller plunger 5.5kV 2.3±1.157 Roller lever 1.6 1.079 25±1. min.Characteristics Contact arrangement Initial contact resistance.433 2.) 5 10 Load current (A) WIRING DIAGRAM Circuit ML COM N.8 .256 1.0 .0 .C.H.031 Short push plunger Push plunger 5.59 {60} 8. 294m/s2 {30G} 55 Hz.079 0.031 33.2 1.0 1.EN60947-5-1 performance DATA Rating 250VAC 2. 3.0 .059 2.5 .969±.031 44±1.8 .0 .88 {600} 0.39 {40} 13.) mm inch 30±0.311±. N.T.047 25±2.5 .0 .031 6. Operating characteristics 107 12 5V 106 AC cos φ 1 105 Movement Pretravel Overtravel Differential O.0 . min.732±.35 {240} 0.5A 1. (at 20°C 68°F) 120 cpm Initial breakdown voltage Shock resistance In the free position In the full operating position Vibration resistance Mechanical Electrical Ambient temperature/Ambient humidity Max.).059 2. : LR55880 Ratings : 10A 250V AC Product type : Standard type only File No. (O.8 .75 50±2.047 33.9 1.000 Vrms for 1 min Between ground and each terminal Max. N.984±. operating speed Expected life (Min.079 0. SPECIFICATIONS 1.984±.335 2.0 .079 40±1.8 . Initial insulation resistance (At 500V DC) 1 Form C 15mΩ* (By voltage drop 6 to 8V DC at rated current) Min.417 (T.88 {600} 0.098 Short roller lever 2. 98m/s2 {10G} Max.5 .031 5.98 {100} 2.051 40±1.031 0.).O.2 .531 3.P.8 .063 21.D.3±1.311±.984 – 11 .16 {200} 0.0 .2 1.2 1. Order by standard part No.575±.ML (AZ7) FOREIGN STANDARDS Standards Applicable product File No.575±.78 {80} 6.0 .031 6.75 {280} 0.118 One-way roller lever 1.3 .858±. : E-122222 Ratings : 10A 250V AC Product type : Standard type only File No.8 .079 0.4A 6A 4A 0.C.8 1.C.063 50±1. (M. Rating Load Rated control voltage Resistive load (cosφ]1) Inductive load (cosφ]0. (N{gf}) R.98 {100} 6. (N{gf}) (P.236 Panel mount roller plunger 5. Terminal Note) For the operating characteristics.77 {180} 0.500 Vrms for 1 min Between non-consecutive terminals 2.5 mm 107 (at 50 cpm) 2 105 (at 20 cpm) –20 to +60°C –4 to +140°F/Max.F. 5.98 {100} 2.256 1.4 .88 {600} 0. : J9551204 Ratings : AC-15 2A/250V~ Product type : Standard type only UL CSA TÜV Part No.O. mm inch mm inch Actuator mm inch 5.079 One-way short roller lever 2.98 {100} 2.197 Hinge lever 1.0 .079 0.F.094 3.5 .433 2.8 .T.0 .079 2.079 Panel mount push plunger 5. refer to the TECHNICAL INFORMATION.969±. contact 3A 1.47 {150} 0.433 Characteristics Operating Position (O.88 {600} 0.118 Hinge short lever 2.8±0.5kV 10A 100A 10A fuse IP64 (switch) 3 1. 95% R.5A 1A – – 2.236 Flexible rod 1. max.079 0.98 {100} 2.98 {100} 2.).047 36 1.0 .4 .0 . max. max. Protective characteristics Protective construction IEC IP60 IP64 COM Screw terminal type Epoxy-sealed terminal type – 30 04/2005 N. contact N. .031 6. 0 1.004 8.031 16.2 dia.1 .P.315 S wi v e a n gl e l 90 ° x ma 12.2±0.917±.126±.4 ±.650 14.492 (O.3 .315 12.669±.012 7 dia.35±1.669±.15 1 inch 54±0.126±.5 dia.244±.2±1.T.2 dia.4 . .T.5 max.492 10 .1 .181±.) 25±2. 21.984) 17±0.2 dia. 21.P.669±.031 16. .016 31 04/2005 .) 8.126±.2±0.3 .5±1. 14.) 13. .8 (.4 .4 .500±.126±.315 21.8 .075 (O.4±0.3±0. .0 1.2 2. .843 General tolerance: ±0.012 12 dia.031 16 dia.3 .0 max.T.P. .5 max.3 .4 .5 max.4 ±.650 25.4 .0 .0 .335±.016 Hinge short lever type AZ7124 AZ7140 48.650 4.P.5±0.0 1.3 .984) 1.904±.15 1 inch 54±0.669±.0 (O.5 max.8 .843 25.15 1 inch 54±0.051 17±0.8 .039 (P.8 .9 1.0 2.394 (F.) 44±1.5±0. .031 4. .472 (P.5 max.2±0.732±.4±0.630 (25) (.016 Hinge lever type Roller lever type AZ7120 AZ7121 8.2 dia.031 17±0.) 2 max.904±.563 4.8 .843 General tolerance: ±0. .563 12 dia.P.) (25) 30±0.2 dia.4±0.079 23.039 OPERATING DIRECTION UNOPERATING DIRECTION 8. .5 max.8 .2 1.843 One-way roller lever type 16.0 .563 21.2 2. .15 1 inch 54±0.335±.2±0.P.543±.2 2.004 48. . .P.669±. 14.T.5 max.031 4.079 39.) 2.ML (AZ7) DIMENSIONS mm inch Short push plunger type Push plunger type AZ7100 AZ7110 (P.126±.3 .669±.4±0.) 25±1. .531 63.4±0.2±0. .047 17±0.433 (P.) 40±1.008 14.4±0. 21.563 4.) 2 max.008 14.039 8.15 1 inch 54±0.5 max.079 50±2.126±.563 25.984±.2 2.008 (O.079 23.3±0. .575±.15 1 inch 54±0.4 ±.650 25.) 57±2.276 (O.) 11.843 General tolerance: ±0. .008 16. .3 .3 .843 16.031 16.T. 21.2 dia.650 25.335 (O.2 2.2±0.3 .650 25.008 14. .917±.4 .008 4.0 1.472 8 dia.5 dia.969±.039 (P.630 16 dia.984±.079 17±0.563 17±0.2 2.35±1. 2±0.232±.917±.650 21.) 2 max.2±0.669±.047 15.3±0.) 33.4 .843 General tolerance: ±0.843 General tolerance: ±0.) 2 max. .4±0.5 dia.15 1 inch 54±0.2 dia.2 2.2 .492 (O. .417) Pretravel (25) (.3 .3 .492 dia.126±.126±.2 2.0) 2-panel mounting nut Thickness 3.669±.063 17±0. 21.917 24.2±0.126±.563 Panel mount roller planger type AZ7310 M12(P=1.2 dia.5 dia. 21.602 17.2 dia. 14.311±. .669±. .315 12.2 1.008 14.3. . .5 dia. 21.4 ±.) .492 10 (F.189±.669 Teethed washer 8.T.650 25.15 1 inch 54±0.8 .079 (25) (.669±.4±0.126±.8±0.984) 23.2 2.3 .) 40±1.563 4.669±.016 Flexible rod type Total travel (36) (1.2±1.P.3±1.3 .P.2 2. .15 1 inch 54±0.0) 2-panel mounting nut Thickness 3.8 .3±0.5 .669±.5 .2 1.4 .6 2.650 25.150 (P.4 .669 Teethed washer (O.650 14.2±0. .T.4±0.165±.945 (25) (.669 Teethed washer (P.984) 17±0.843 16.2 .4±0.4 .15 1 inch 54±0.8 .5 dia.843 Panel mount push plunger type 16.2±0.008 14.650 4.669 23.031 17±0.016 .5 . .039 UNOPERATING DIRECTION OPERATING DIRECTION x ma 17±0.T.2 .5 max.8 . .031 4.4±0.3 .563 4. 21.020 17 .917±.4 ±.016 AZ7311 23.8 .965 (Range of operating position) AZ7312 23.008 3.843 General tolerance: ±0.6 1.031 25. ..039 S wi v e a n gl e l 8.2 dia.5 .P.2 dia. .126±.0 .5 4.031 25.3±1.059 (O.8 .T.008 14.4 .031 17±0.602 (25) (.984) 17±0.311±.) 50±1.315 M12(P=1.031 16.150 107.2 dia.0) 2-panel mounting nut Thickness 3.5 .008 16.4±0.630 AZ7166 4.15 1 inch 54±0.3±0.575±.047 15.689 24 .0 1.650 32 04/2005 25.2±0.5 max.) 2 max.P.3 .020 M12(P=1.3 .563 12.5±1.3 .4 .P.5 max.6 1. 21.079 8 dia.4 ±.008 4.5 max.492 (O. .126 Length of opposite side 17 .P.189±.315 90 ° (P.079 12.126 Length of opposite side 17 .) 33.15 1 inch 54±0.563 25.2±1.8 .858±.5 max.) 6.394 55±1.) 21.969±.5 max.126±. .126 Length of opposite side 17 .8 . .031 14.984) 16.063 (O.917±.843 Panel mount cross roller planger type 16.ML (AZ7) Short roller lever type One-way short roller lever type AZ7141 mm inch AZ7144 30.2 2.020 (P.063 12.0 .3 .256 30.0 1.563 16 dia.8 .2 2.5 max. Flexible rod type (1) Put the detective object to the tip of plastic part. those with the insulation sleeve are recommended. In this case. use the limit switch with keeping the actuating spring in the vertical direction. (2) Avoid pushing the tip of actuating spring in the direction of axis.Wiring (1) Remove the terminal cover with a v driver. N. N. Standard 33 04/2005 . (3) Connect the lead wire to the terminal. 4. When connecting the terminals with the fasten lug. 2. COM • For epoxy-sealed terminal types.ML (AZ7) CAUTIONS 1. there are two types by the cord outlet direction.C. side and COM side. 3. bore a drain hole in the bottom of the terminal cover. fasten the terminal cover in the opposite direction. Avoid places where highly acid or alkaline fluids are used or high temperatures prevail. (2) Insert the lead wire through the knock-out of the terminal cover. When the switch is to be used in places where oil or is abundant.C. (4) The terminal cover can be mounted in both directions. In the places of oil or water splashes and much dust area. 24 to 48V DC Uses two highly luminescent LEDs and in addition. thereby improving the already excellent waterproof capabilities. Mounting are possible to both front and back Inoperability lamp (with output) <Front> M4 attachment nut Approx. if both NO and NC loads are connected. or can use U-shaped and circular pressure terminals. so the necessity to insert your fingers into a case to complete the wiring has been removed. Dust-proof. Also with a long lifespan of more than 20 thousand hours. and moreover. 34 04/2005 • Lead wiring type <Current leakage 0> (LED lamp type only) Because the wiring can be made parallel to the load. Even at AC 100V. Easy wiring with full-open terminals When the cover is removed. Even with a slight leak. a nameplate is affixed to the upper surface. 12V DC . conveyer machinery. and assembly lines LED lamp type is also compatible with low-voltage DC control circuits such as in PCs and computers. Type with a lamp which makes maintenance convenient. sufficient luminosity is achieved through the diamond-cut lens. (Note: Applications directly involving the cord entrance and the locations which are always wet and oily. 7. has a dual cutoff circuit (1a1b contact) with little chattering and bouncing due to computer-operated analysis. either a neon AC powered lamp or an LED DC powered lamp. and the terminals are spread in a tiered array. . and moreover. sufficient luminosity is achieved through the diamond-cut lens. only the inoperability lamp can be displayed. 6V DC . Moreover. current leakage from the lamp can be reduced to 0. The cable can either be screwed in directly. The actuator is sealed by both a rubber cap and an O ring in all models.) TYPICAL APPLICATIONS Ideal for general plant facilities such as engineering machinery. Type with a lamp that can be used with a wide range of voltages • With neon lamp Compatible with: AC100 and 200V . so that wiring work can be completed very easily. 3. Also. 1/3 M4 attachment bolt r AZ5 type 6. Au-clad contacts that can even use low level circuit and little chattering and bouncing The built-in switch has Au-clad contacts with excellent contact reliability and uses a crossbar contact method. the wiring space is large despite the compact size. Lamp connection can be either spring type or lead wire type • Spring type (wiring unnecessary) (With neon or LED lamp type) Wiring is unnecessary because the lamp is directly connected to the terminals. waterproof. it is possible to display both lights during inoperability and during operation (however. or submersion in water or oil. Compact design approximately 1/3 of the AZ5 limit switches Construction permits lamp attachment method to be changed. the lens and cover are formed simultaneously with the lamp type. • With LED lamp Covers 6 to 48V DC and comes in three types.COMPACT SIZE LIMIT SWITCHES VL (AZ8) Limit Switches A compact and accurate vertical limit switch. By simply changing the direction of the lamp holder attachment.) Spring washer VL 2. Inner construction Cover attachment screw Cable Cover Terminal screw Cord vent Body Standard type With lamps (Roller arm) CHARACTERISTICS 1. Head block Operating lamp 4. the terminals are open as far as the flank. oil resistant construction The main unit and the cover are sealed with rubber packing. <Rear> M5 attachment bolt Spring washer 5. the electronic circuit incurring the leak can be used safely. and the cord runner is doubly sealed by the cord vent. cannot be used. With Neon lamp Lamp connection Spring type Actuator Push plunger Roller plunger Cross roller plunger Roller arm Adjustable roller arm Adjustable rod Flexible rod Spring wire Remote wire control plunger Lamp rating Part No. add “9” to the end of the part No. LED rating 6V DC type is available. Spring type Lead wire type Push plunger Roller plunger Cross roller plunger Roller arm Adjustable roller arm Adjustable rod Flexible rod Spring wire Remote wire control plunger Push plunger Roller plunger Cross roller plunger Roller arm Adjustable roller arm Adjustable rod Flexible rod Spring wire Remote wire control plunger AZ8111161 AZ8112161 AZ8122161 AZ8104161 AZ8108161 AZ8107161 AZ8166161 AZ8169161 AZ8181161 AZ8111661 AZ81122661 AZ8122661 AZ8104661 AZ8108661 AZ8107661 AZ8166661 AZ8169661 AZ8181661 AZ811116 AZ811216 AZ812216 AZ810416 AZ810816 AZ810716 AZ816616 AZ816916 AZ818116 AZ811166 AZ811266 AZ812266 AZ810466 AZ810866 AZ810766 AZ816666 AZ816966 AZ818166 Notes 1. Standard type Actuator Push plunger Roller plunger Cross roller plunger Roller arm Adjustable roller arm Adjustable rod Flexible rod Spring wire Remote wire control plunger Part No. with neon lamp File No. 3. With LED Lamp rating Lamp connection Actuator 12V DC 24 to 48V DC Part No. for the model with neon lamp.VL (AZ8) PRODUCT TYPE 1. When ordering. add suffix 162(spring type) or 662(lead wire type) to the standard part No. Ratings : E122222 : 5A 250V AC Pilot duty B300 Product type : Standard model. with neon lamp File No. 2. : J9551203 Ratings : AC-15 2A/250V~ Product type : Standard model only Order by standard part No.refer to the Overseas Standards given below. VL with lamp. However. Option VL limit conduit adapter Application VL. AZ8801 FOREIGN STANDARDS Standard UL CSA TÜV Applicable product Part No. File No. 4. AZ811106 AZ811206 AZ812206 AZ810406 AZ810806 AZ810706 AZ816606 AZ816906 AZ818106 100 to 200V AC Note) When ordering an overseas-specified product. VL-T Part No. 35 04/2005 . Order by standard part No. Ratings : LR55880 : 5A 250V AC Pilot duty B300 Product type : Standard model. AZ8111 AZ8112 AZ8122 AZ8104 AZ8108 AZ8107 AZ8166 AZ8169 AZ8181 Note) When ordering an overseas-specified product.The DC24-48V rated lamp is recommended for PC input use.refer to the Overseas Standards given below. 2. 5 . min.157* 0.500}* plunger R.47 {150} 1. Rating 1) Standard type 2) Type with indicator Load Rated control voltage Resistive load (cos φ]1) Inductive load (cos φ]0. Keep the total travel values in the specified range.028 5.T.236 6 .5mm 107 (at 120 cpm) 3105 (at rated resistive load) 5106 (Magnetic contactor FC-100 200V AC load) Min. Vibration resistance Mechanical Electrical Life of lamp Expected life (Min.1A 125V AC 250V AC 125V DC Types Rated control voltage Resistive load (cos φ]1) Inductive load (cos φ]0.4) 5A 5A 0.VL (AZ8) SPECIFICATIONS 1.969) 1. resulting in a mechanical failure or much shorter service life.).0 . 100MΩ 1.0 NK HC 3 5 50 HP HG VC-20 FC-10 Various relay loads (VA) 10 Note: The FC magnetic contactor series is 200V AC. 55Hz Type with indicator: 10 to 50Hz.0 .52 {2. Characteristics Contact arrangement Initial contact resistance.236* *Characteristics measured at bent condition: min.5kV 2. Actual load life curve (relay coil load) Life curve.). Contact material Initial insulation resistance (At 500V DC) Initial breakdown voltage In the free position In the full operating position Shock resistance max.12 {12} – 1. million times 1000 Internal resister 120kΩ 2. 5.5 .079* 4.T.49 {50}~0. mm inch (M.T.96 {200}* 20° 20° 20° 30 (1. 36 04/2005 13 14 11 12 260 700 FC-35 FC-100 .5kV 5A 100A 10A fuse IP64 3 4. mm inch mm inch mm inch 1.181) 10° 10° 10° – 75° 75° 75° 20 (.000Vrms for 1 min Between dead metal parts and each terminal 2. Pretravel (P.5 .84 {800}~3.4A 3A 2A 0.49 {50}~0.028 4 . max.7kΩ 15kΩ 1000 NO 11 NC 500 0 12 NC Terminal 0.7 . operations) Ambient temperature/Ambient humidity Max.000}~ Remote wire control 24. radius 100mm 3.21 {21} 0. refer to the TECHNICAL INFORMATION.88 {600} Adjustable roller arm 7.F.99 {203} Flexible spring wire 0.35 {342} Adjustable rod 7. 294m/s2{30G} Standard type: Max. Actuator Push plunger Roller plunger 8. The K is 2 Form C 24V DC type.079* 6 .059 0.D.61 {2. max.5 1. of operating. EN60947-5-1 performance Item Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Switching overvoltage Rated enclosed thermal current (Ithe) Conditional short-circuit current Short-circuit protection device Protective construction Pollution degree Rating 250VAC 2.). double amplitude of 1. (N {gf}) max.7 . resistive load (AC 240VC cos φ =1) 500 400 300 200 100 30 0 5 Load current. (N {gf}) min. 98m/s2 {10G} Max. Life curve 2.83 {900} Cross roller plunger Roller arm 5. For the operating characteristics.177 2.059 4 .).84 {800}~1.000Vrms for 1 min Between ground and each terminal Max.4) 125V AC 240V AC 24V DC 5A 5A 3A 3A 2A – With Neon lamp With LED 2.49 {50} 0. min. operating speed 1 Form Z 15mΩ (By voltage drop 6 to 8V DC at rated current) Gold clad over silver Min. million times No. 2104 hours (Neon lamp type) –20 to +60°C –4 to +140°F/Max.217 0.F.937inch. Totaltravel (T.96 {200}~ 1.028 2.4kΩ 4. of operating. Notes 1.5 . A Output circuit 13 VL 14 NO No. Movement Differential Overtravel (O. Otherwise the actuator force may rise to several times the operating force. Protective construction Protective construction IEC IP60 IP64 6.88 {90} 19.787) 95° 95° 95° 50 (1.000Vrms for 1 min Between non-consecutive terminals 2. 2. 95% 120 cpm 3. Operating characteristics Characteristics O. max.Lamp rating VL mini limit SW VL mini limit SW (with indicator) Types Rated operating voltage Operating voltage range Neon lamp 100 to 200V AC 80 to 240V AC 6V DC 5 to 15V DC LED 12V DC 9 to 28V DC 24 to 48V DC 20 to 55V DC DATA WIRING DIAGRAM 1. 8) mounting holes 14 .551 7.4 ±.276 in depth mounting holes 64 2. mounting holes M4 arm fixing screw (with hexagonal holes) M36 cover screw General tolerance: ±0.012 56±0.2 .043 2-M5 (P=0.276 in depth mounting holes 20.276 in depth mounting holes 20.012 64 2.5±0.5±0.031 36.8 1.2 .803±.008 15.008 15.2 .295±.3 2.008 20.3.8 .803±.205±.031 41.8) tapped 7 .4±0.2 .012 2-M5 (P=0.4±0.3 1.1 0 dia.1 .012 (Standard type) Roller plunger type Standard type 12.5 dia.008 15.157 4 .3 2.827±.295±.276 in depth mounting holes 20.2 2-4.008 28 1.402 10.3 1.016 10.594 25 .803±.520 56±0.402 M4 arm fixing nut 7.1 .157 2-M5 (P=0.3 .492 20.803±.8 .551 21±0.8 stainless steel roller PT 1.276 in depth mounting holes 64 2.008 28 1.520 Operation indicator 2-M5 (P=0. mounting holes M36 cover screw 4 .008 25 .8) tapped 7 .8) mounting holes 2-M5 (P=0.594 25 .193 7.984 15.5 .594 25 .551 21±0.827±.402 10.984 14 .2±0.496 +0.2±0.780±.5±0.205±.016 10.622±.583±.520 2-M5 (P=0.8) tapped 7 .008 20.803±.728 2-M5 (P=0.5max 3 .012 (With lamp) 37 04/2005 .012 (Standard type) Cross roller plunger type Standard type (With Neon lamp) General tolerance: ±0.016 +0.2 .2 .3 1.2 .2 0 2-4.8) 7 .2 .551 7.012 (With Neon lamp) 10.008 28 1.402 12.827±.3 .193 7.402 14.8) 7 .2 Standard type 2-4.4±0.8) mounting holes 14 .276 in depth mounting holes Operation indicator 2-M5 (P=0.205±.295±.984 (Standard type) 15.5 dia.157 M36 cover screw 20.2 .1 dia.1 .1 .402 General tolerance: ±0.102 15.594 30.276 in depth mounting holes 18.012 2-M5 (P=0.803±.402 18.5 .5 1.2 0 2-4.3 1.276 in depth mounting holes 64 2.2 .5±0.827±.4 ±.102 14 .193 7.520 56±0.2 .295±.551 21±0.402 General tolerance: ±0.8) mounting holes 14 .1 dia.4 ±.1 .5 7.2 .016 10.1 .157 4 .5±0.4±0.520 Operation indicator 2-M5 (P=0.3 .8 1.031 R3 0 +0.3 .102 15.2 .012 64 2.8) tapped mounting holes 2-M323 cover screw 2-M5 (P=0.012 2-M5 (P=0.551 7.3 .295±.157 26.594 30.7 nylon roller (Roller can be rotated and locked in any position through 360°) Roller arm type 2 0° m PT Standard type ax 45.2 .2±0.728 12.551 21±0.8) tapped mounting holes 2-M323 cover screw 14 .012 64 2.803±.5±0.2 .2 .4±0.520 64 2.193 (Standard type) 18 dia.8 1.4 ±.VL (AZ8) DIMENSIONS Push plunger type 7 . stainless steel plunger PT 1.012 64 2. mounting holes 4 .2±0.1 0 dia.295±.8) tapped 7 .8) 7 .1 .2 .295±.102 14 .520 Operation indicator 2-M5 (P=0.984 15.5max 14.594 30.3 .520 56±0.3.5max (With Neon lamp) 10.4±0.8 1.157 M36 cover screw 4 .3 .8) 7 .008 28 1.205±.3 .583 38 1.551 14 .295±.031 40.5 .2 .118 mm inch 10.8) tapped mounting holes 2-M323 cover screw 2-M5 (P=0.8 stainless steel roller PT 1.594 38.5±0.425±.8) tapped mounting holes 2-M323 cover screw 2-M5 (P=0.4±0.496 +0.2 .008 2-M5 (P=0. mounting holes 4 .583 38 1.803±.008 20.3 2.594 30.1 .4±0.276 dia.1 1.2 .3 2.5±0. 2 .5±0.8) 7 .492 18.5 .4±0.878±.031 28.8 1.0 .827±.5 .008 20.031 General tolerance: ±0.122±.681±.429±.520 56±0.012 (Standard type) 15.157 2-M5 (P=0.8) mounting holes 2.5±0.8 dia.5±0.4±0.008 28 1.402 Arm fastening plate +0.594 30.803±.8 1.7±0.8 1.2 .1 .008 15. mounting holes 12.728 Mounting metal M6 arm fastening plate screw with hexagonal holes 15.217 10.827) 7.008 28 1.803±.5±0.768) (With Neon lamp) (Length of arm can be adjustable within 30 to 70mm 1. . .1 .3 .803±.016 3 dia. mounting holes 12.402 10.2 .551 14 .3 .276 in depth mounting holes 2-M5 (P=0. rod (Roller can be rotated and locked in any position through 360°) M4 rod fastening plate screw with hexagonal holes Adjustable lenght of rod (30-118) mm inch (44.031 33.102 Adjustable roller arm type 2-M5 (P=0.4±0.8 1.118 General tolerance: ±0.1 .803±.7±0.492 M36 cover screw 18.8) tapped 7 .520 2-M5 (P=0.228 100±1.T.5±0.5 .402 10.012 (Standard type) 20.2 .295±.8 1.276 in depth mounting holes Operation indicator 2-M5 (P=0.9) (1.008 (Standard type) 38 04/2005 15.1 .6 .827) 7.4 ±.768) 7.5 .012 (With Neon lamp) .594 25 .3±0.2 .008 15.7 nylon roller (Roller can be rotated and locked in any position through 360°) 33.193 7.520 64 2.728 Rod mounting metal M6 mounting rod fastening screw with hexagonal holes M6 mounting rod fastening screw with hexagonal holes M36 cover screw 64 2.4 ±.402 10.1 0 dia.276 in depth mounting holes 2-M5 (P=0.276 in depth mounting holes 64 2.8) mounting holes 7.9) (1.031 42.1 .3 2.4 ±.012 Operation indicator 2-M5 (P=0.016 10.3 1.402 Rod fastening plate +0.594 20.1 0 dia.VL (AZ8) Adjustable rod type Standard type PT20° max General tolerance: ±0.969inch of T.803±.2 .008 28 1.3 .4±0. mounting holes 4 .5±0.2 .984 (44.1 0 dia.295±.984 (46.012 (With Neon lamp) (Should be used with less than 50mm 1.4±0. .031 (44.520 56±0.756inch by 1mm .9) (1.2 .937±.8) tapped mounting holes 2-M323 cover screw 14 .2 .157 M36 cover screw 4 .2 2-4.551 14 .1 .3 .551 21±0.2 .276 in depth mounting holes 20.8) tapped mounting holes 2-M323 cover screw 14 .2 2-4.031 42.551 21±0.012 64 2.205±.205±.193 (44.2 .181 to 2.079 14 .8) 7 .768) 36.984 7.102 15.7±0.295±.295±.031 28.594 25 .031 5.681±.8) tapped 7 .594 25 .) Standard type 10.012 Operation indicator 2-M5 (P=0.520 56±0.5±0.2 .102 dia.012 30.3 .122±.0 .008 20.4) (1.402 PT 30 max 3 dia.3 1.8 1.5±0.039inch pitch) 47.827±.8 1. .016 2.594 30.8) 7 .8) mounting holes 2-M5 (P=0.295±.3 .059 +0.9) (1.8) tapped 7 .031 M4 arm fastening plate screw with hexagonal holes 47.3±0.031 Standard type Adjustable lenght of arm (30-70) PT2 0° max 18 dia.2 .827±.3 2.118 Nylon rod Nylon rod 41.520 2-M5 (P=0.319±.5±0.5 .8) tapped mounting holes 2.634 5.551 21±0.429±.8 1.5 1.5 .2 .8 dia.728 Mounting metal M6 arm fastening plate screw with hexagonal holes 2-M5 (P=0.102 Flexible rod type 18.319±.079 2-M323 cover screw 64 2.205±.8 1.7±0.012 2-M5 (P=0.193 (46.5±0.4±0.878±.2 .551 14 .768) 36.3 1.5 .4) (1.5 3.228 5.8 1.276 in depth mounting holes 64 2.803±.728 Rod mounting metal 18.2 2-4.3 2.008 20.295±. ) O.008 15.520 Operation indicator 2-M5 (P=0.8) 7 .394 inch 30.008 20. 6) When the wire is bent.2 .2 .) 39 04/2005 .3 .827±.492±.4±0.4±0.4 ±.016 (Should be used with less than 50mm 1. Mounting 1) Fasten a switch body 2) Fasten a wire tentatively 3) Fasten an actuator 4) Fasten the wire Note) When setting the operating position.) on the panel.594 25 .205±.937 inch 100mm 3.276 for operation adjustment M12(P=1.008 28 1. 12.37±.012 64 2. = 1. = 3.) 10.012 Panel thickness max. mounting holes 10.2 2-4.5mm .012 2-M5 (P=0. 2) Fasten the actuator by a panel mounting nut and washer.402 4 .098inch (max.5±0.059 +0.937inch as below.197 M10 operation adjustment nut Bending radius to be over 100mm 3.016 1000±5 39.1 .008 28 1.3mm .012 (Standard type) M12 (P=1.1 .3 1.012 2-M5 (P=0.2 .2 .276 in depth mounting holes 64 2.575) +0.276 dia.T.276 (63) (2. Remote wire 1) Use the wire in as rectilinear condition as possible.594 25 . mounting holes 4 .2 .138inch (min. .3 .2 .937±.5mm .803±.8) tapped mounting holes 2-M323 cover screw 14 .984 14 .T.492±.059inch (max. P. plunger 10.295±.594 (Standard type) 1.012inch dia.028 100±1.5±0.402 PT 30 max Standard type 1.4±0.803±.8) 7 .295±.2 dia.8) mounting holes 14 .5mm .8) mounting holes 2-M5 (P=0.3 .102 ∗) 100 mm 3.2 2-4.937inch 7 Wrench groove PT 1. 10mm .2 .T.012 (With Neon lamp) 3.2 . the radius should be more than 100mm 3.3 2.5 2.1 .276 in depth mounting holes 64 2.5max ∗)(PT 4max) .3 dia.102 15.984 7.5 3.402 10.2 dia.551 21±0.520 56±0.520 64 2. use the rubber bushing to avoid to reform the diameter..937 inch 4) Less fastening points are recommended.2 .D.1 0 dia.295±.8) tapped 7 .047 stainless steel wire 1.T. 2) When the wire is bent.157 M36 cover screw 4 . M.276 in depth mounting holes 20. and O.520 Operation indicator 2-M5 (P=0. 5) When the wire is fasten.480) (With Neon lamp) General tolerance: ±0. 2.3 1.5±0. it is recommended to adjust operation adjustment nut to keep safety margin for releasing.827±.402 (40) (1.012 56±0.551 21±0.5±0. Actuator 1) Make the hole (12.937inch. P. 100mm 3.205±.276 in depth mounting holes 20.VL (AZ8) Spring wire type General tolerance: ±0.5±0.157 2-M5 (P=0.3 2. 3) When fastening the wire.5±0.1 .551 7.4 ±.8) tapped mounting holes 2-M323 cover screw 2-M5 (P=0.2 .157 2-M5 (P=0.969inch of T.193 7.008 15.8) tapped 7 .25) 7 .157 M36 cover screw 4 .937inch and the total bend comes to 360° 15.D.193 7. fasten the wire at the point more than 100mm 3.594 30.) M.295±.803±. = 2. .047 stainless steel wire 51.1 0 dia.551 14 .25) Panel mounting nut and washed Remote wire control type 7 .3 . can be adjustable as below.008 20. .T.4±0.803±. O.2 . • There is no leakage current. 14 Built-in switch – DC power source N. 14 13 Load 13 12 14 Load 11 Load 12 Built-in switch N. side.012 washer 21±0. 14 Resistor Load N.8 1. indication can be given on both N.O. the indicator turns off.C. .) Part A (Tighten up with no gap) (Front) (Side) INDICATOR LIGHTING CIRCUIT 1. and when the switch operates. Lead wire type (only for types with LED) 1) When giving indication on N.3 .197inch 40 04/2005 4-5.094 21 .217 dia. the lamp is lit. side and N. the indicator is lit. Spring type 1) When connecting load to N.276 AZ8801 56 13/64 (Same as with the VL limit switch) Applicable wire Electric wire name Finished outside diameter Vinyl cabtire cord (VCTF) 8. (When load operates.906 18 .197 mounting screw M4 . (Use the lamp holder. 12 Load N.205±.205±.157 mounting screw 56±0.709 14.827±.O. and when the switch operates. the indicator is lit. the lamp goes out. However.O.) (With Neon lamp) Neon lamp 13 (With Neon lamp) (With LED) Resistor 13 3) When connecting loads to both N.433 dia. ~ Neon lamp Load N.C. side and N. when load is connected to both N.343 to .276inch .008 Depth of screw holes > 15mm .C.205±. it is impossible to use it.3 2.8 .C. the indicator turns off. .C.) (With Neon lamp) p (With LED) Built-in switch LED Resistor 14 LED Resistor N. side: When the switch is at free position.C. N.) LED 13 N.C.O.C.3 2.012 Thickness of panel < 5mm . 11 12 Built-in switch – + DC power source MOUNTING DIMENSIONS Surface mounting mm inch Through hole mounting Rear mounting t M4 .2 2. changing its direction by 180°.7) M4 .O. side and N.591inch mounting nut 4-4.827±.O.012 Length of bolt < panel thickness t+7mm .C. side: When connecting switch is at free position. socket screws is supplied. changing it direction by 180°.177 dia.O. 13 N. AC power source LED Resistor 14 11 12 Built-in switch (With LED) Neon lamp Resistor N. AC power source 11 12 Load 13 + Load 11 12 Load – + 2) When the indication circuit is connected with load in parallel: Load performs the same operation as the indication circuit does. + DC power source DC power source 2.008 washer 21±0. (Use the indicator holder in the same condition as when it was at the time of shipment. In this case. N.C.O.C.7 to 11 dia.583 27.827±.157 mouting screw 56±0.5 . AC power source Built-in switch Built-in switch – N.VL (AZ8) OPTION mm inch VL Conduit Adapter t=7 max. (Use the lamp holder in the same condition as when it was at the time of shipment. 56±0.157 tap (P=0. side. Resistor ~ ~ 11 14 N.3 .) • More loads than for one circuit cannot be controlled. and N. side. Vinyl cabtire cable (VCT) 23 .O.102 (Same as with the VL limit switch) (A set of mounting hex.012 washer 21±0.827 28 1. Load N. operation is same as that in the case of the spring type.C. sides: Same as in 1).O. M5 .O. and when load is turned off. 11 2) When connecting load to N.5 . 15 to 20mm .433 Fasten terminal Max.7 dia.252 27 1. use 9 .7 dia. 14 .118 to .C. The rubber for opening cord should be corrected as normal condition after connecting the wire.O. distortion of the spring.0mm . 7.4mm .146 Terminal screw Projection (8 locations) N. indication can be given on both N.354 3. for a 200V circuit.252 N.4 .7 dia.VL (AZ8) WIRING mm inch Cable treatment Ordinary terminal Applicable fasten terminal -Insulation distance more than 6.551 Terminal washer Grounding terminal Applicable wire Wire name Wire-strand 2-wire 3-wire 4-wire 2-wire Vinyl cabtire cord (VCTF) Vinyl cabtire cable (VCT) 600V vinyl insulation sealed cable (VVF) 2-wire N. locations where water or oil can normally impinge upon the switch or where there is an excessive accumulation of dust should be avoided. However. but it is impossible to connect the indication circuit to the load in series.O.4 .146 3.394 Head direction change Applicable wire Conductor 0.4 . How to change the indicator holder.146 Max. or direct exposure to their vapors. Types Plunger (AZ8111. by removing one screw.0 to 3. Lock screw (Black) CAUTIONS 1. 8108) Flexible Rod (AZ8166. 10 .630 3. If the following conditions should become necessary.0 to 3.7 dia.O.25mm2 2. use 32 1. . 5.079inch 20 to 30° 3. only the indicatin at non-operation time can be used. up to 2 lamps can be connected in series.591 to . failure in lighting of the lamp or short circuit may result.118 to . 9. insert it in the reverse direction. Also.0 to 3. .75mm2 1.7 dia. Matters to be attended to in using lead wire type VL with lamp. When overtravel is too large. 3) In the case of VL Limit Switch with Neon lamp.4 .118 to . .7 dia. adjustable roller arm. 10 . (An actuator is immersion-protected construction. use Max.059 to . The main unit should be installed above the detection part in such case.2 dia. 1.C. their use in water or oil should be avoided.063 N. 1) When loads are connected to both N. 2) After removing the indicator holder. the indicator ceases to be lighted. 41 04/2005 . put the cover on it in such a way that the spring touches the top of the terminal screw. . Mounting Three cover screws should be fasten uniformly. 6. and N.260 16 . 8112.354 11 . and raise the lamp a little.4 . and N. adjustable rod types) Finished outside diameter Round shape 6 dia. use Max. life is shortened due to possible damage to the mechanism.C.4 . 8169) Overtravel 1.4 Actuator heads may be moved in 90° increments to any of four directions.O. 1) When loads are connected to both N.25mm2 0. •Use where there will be direct contact with organic solvents. Because these switches are not of immersion protected construction. Flat shape Max.0 to 3.118 to . we recommend consulting us first. 6. The use of these switches under the following conditions should be avoided.252inch for wiring and live parts -Special assembly screws -Grounding is available Max. . 6. if the indicator is connected in series in a 100V circuit. and push it in until a snap is heard.0 to 3. In order to maintain the reliability at a high level under practical conditions of use.0 to 3. Also. 9. Remote wire control types: Because the main unit is not of water resistant or immersion-proof construction. 14 .252 Max. 8122) Roller Arm (AZ8104. their use in water or oil should be avoided.118 to .146 Max. 8107.C.252 Max. Please use in the following appropriate range. and N.) Driver Spring Lamp holder Cover 8. 1) As shown in the photograph. 10 .118 to . strong acids or alkalis. Matters to be attended to in using spring type VL Limit Switch with indicator. 4.787inch (at the top) 2. the actual operating conditions should be checked for the benefit of the quality of the product. sides. .252 3.C. wrench a minus-driver in the gap between the cover and the part of the indicator holder indicated by the arrow in the direction of insertion. Detected object 3) After changing the direction of the indicator holder.551 Max. 2) Take special care not to damage or deform the contact spring during change of indicator holder direction or during connection work.0mm2 0. •Use where inflammable or corrosive gases exist.0 dia.252 3.5 to 2. locations where water or oil can normally impinge upon the switch or where there is an excessive accumulation of dust should be avoided.) 6. (Roller arm. (Unless the spring rests completely on the terminal screw. to 1.146 With insulated grip Groove (8 points) Max. 6.75mm2•1.6 dia.394 3. to 9 dia.146 Spring (4 locations) 9 .O.75mm2•1. 6. 6.394 Max. (Roller arm) + (Conduit connector) 5. PG type (PG13. Ratings Product type File No. The units are also sold separately. Type of conduit size: PF type (G1/2). rubber roller) Adjustable rod (2. PRODUCT TYPE 1. PG is a size standard used in Europe. Forced contact opening mechanism When the limit switch is ON. AZD1800 AZD1804 AZD1808 AZD1820 AZD1001 AZD1051 AZD1104 AZD1154 . Protective construction (IP67). 42 04/2005 PF type PG type PF type PG type Part No. and wide operating temperature range (–30°C to +80°C –22°F to +176°F) TYPICAL APPLICATIONS General plant facilities such as food processing. 3.) Roller lever (vertical action) PF type AZD1000 AZD1001 AZD1002 AZD1004 AZD1008 AZD1003 AZD1007 AZD1009 PG type AZD1050 AZD1051 AZD1052 AZD1054 AZD1058 AZD1053 AZD1057 AZD1059 Type of actuators Head block For plunger Main block For arm type Notes: 1. making maintenance easy. 4. Hinged cover for easy wiring Cover mounting screw Main block Hinged cover Actuator r Body Hand block 2. Order by standard part No. Rubber seals with an inside diameter of 9 and 11 are attached. Ratings Product type File No. Uses a unit system Any combination of actuator. Conforms to EN standard (EN50047) 3. light machinery such as packaging machines. contact through the cam movement.C. Blocks Part No.6 dia. head block. Conduit connector Product name PF type conduit connector Part No. the contact is forced open by the N. FOREIGN STANDARDS Standards UL CSA TÜV File No. and unit block is possible. AZD1830 Note: The conduit connector is for cables. Actuator Roller Lever Push Plunger Roller Plunger Roller Arm Adjustable Roller Arm Adjustable roller arm (50 dia. and assembly lines. CHARACTERISTICS 1.5) 2. Basic products 2.COMPACT SIZE LIMIT SWITCHES DL Mini Limit Switches (with forced contact opening mechanism) An economic compact limit switch equipped with a forced contact opening mechanism and excellent environment proofing (IP67). Ratings Product type Applicable product : E122222 : 6A 380V AC Pilot duty A300 : All models : LR55880 : 6A 380V AC Pilot duty A300 : All models : J9551205 : AC-15 2A/250V~ Pilot duty A300 : All models Product name Roller Lever Roller Arm Adjustable Roller Arm Part No. rubber roller) is 70 mm or less.37 {650} 1. The value of adjustable roller arm (50 dia. Characteristics Load Resistive load Inductive load (cos φ]1) (cos φ]0. The value of adjustable rod (2.) type shows the value when length of rod is set at 26 mm same as the roller arm type.5kV Rated enclosed thermal current (Ithe) 6A Conditional short-circuit current 100A Short-circuit protection device 10A Fuse Protective construction IP67 (Note 1) Pollution degree 2 Note) * The ratings. 980 m/s2 (equivalent 100G) 10 to 55Hz.78 {80} 0. (O.2 .5105 (at 20 cpm. (without dew at 40°C 104°F) 120 cpm Note: The ratings.079 1. rubber roller) Adjustable roller arm Adjustable rod Roller arm Conduit connector Conduit part PF type AZD 1000 1009 AZD 1001 AZD 1002 AZD 1004 AZD1003 AZD1008 PF type AZD1830 AZD1007 Conduit part PG type AZD 1050 1059 AZD 1051 AZD 1052 AZD 1054 AZD1053 AZD1058 AZD1057 Acutuator block Roller lever AZD1800 (Horizontal action) Roller arm AZD1804 Head block Adjustable roller arm AZD1808 Head block AZD1820 Main block AZD 1001 AZD 1051 AZD 1104 AZD 1154 PF type PG type PF type PG type Note: The characteristics may change when the individual blocks are combined.49 {50} 20° to 26° 4 .3A Note: When DC voltage is applied. max. 4. operations) Mechanical Electrical Ambient temperature Ambient himidity Max. (N {gf}) R. 43 04/2005 . min. max. mm inch mm inch mm inch Push plunger 6.8 1.DL (AZD1) PRODUCT COMBINATION [Basic products] Roller lever Push plunger Roller plunger Adjustable roller arm (50 dia.079 1.2 .47 {150} 2 .5 .157 1.T. rubber roller) type is IP65.37 {650} 1.H.708±.047 4 .17 {425} 0.5mm 107 (at 120 cpm) 1.102±.5A 1. Protective characteristics Protective construction IEC IP60 IP64 IP67 DL mini limit switches (Note 1) Note 1: The value for protective function characteristics is the initially set value.067 5 .157 Roller arm Roller lever Adjustable roller arm Adjustable roller arm (50 dia.49 {50} 20° to 26° 14° 30° 4. Note 1: Adjustable roller arm (50 dia. Contact arrangement Initial contact resistance.6 . The switches are compatible with DIN EN50047. min.063±. the time constant is (τ=) 0ms for resistive load.49 {50} 0. max. max.3A 6A 6A 3A 2. 100MΩ 1.41 {450} 0.7 .197 – 27±0. adjustable roller arm (50 dia.).88 {90} 4 . 5.92 {400} 4.F.047 4 .). performance and operating characteristics are based on the basic model.90 {500} 0.). Contact material Initial insulation resistance (At 500V DC) Initial breakdown voltage Shock resistance Functional Destructive Vibration resistance Expected life (min.197 30° Operating Position (O.90 {500} 0.031 Note: The above values of adjustable roller arm shows the values when roller length is set at 26mm same as roller type.03 – – – 4. 3.5A 0. Operating characteristics Characteristics Actuator Movement Pretravel Overtravel Diferential O.4) 125V 250V 380V 24V 60V 220V 6A 6A 6A 5A 1. (τ=) 100ms or less for inductive load.6 dia. performance and operating characteristics are based on the basic model.157 20° to 26° 14° 1. rubber roller) Adjustable rod (2.157 Roller plunger 6.) Roller lever (vertical action) 4.500Vrms for 1 min Between ground and each terminal Max. rubber roller) type shows the value when roller length is set at 32 mm.6 dia.5kV Note* Switching overvoltage 2.P. 95%R.020 28±1 1. (N {gf}) (P. rubber roller) type is IP65. Rating Voltage AC DC 2.47 {150} 2 .F. Also. operating speed 1a1b 25mΩ (By voltage drop of 5 to 6 V DC 1A) Silver alloy Min. (M. 6A 380V AC resistive load) –30 to +80°C –22°F to +176°F (but not ina frozen environment) Max. EN60947-5-1 performance Item Rating Rated insulation voltage (Ui) 250VAC Note* Rated impulse withstand voltage (Uimp) 2. double amplitude of 1.T.063 14° 30° 5 . SPECIFICATIONS 1. 294 m/s2 (equivalent 30G) (Noe 1) Max. mm inch 18±0. Note 1: This value applies when the arm length of the adjustable roller arm (50 dia.5A 0.000Vrms for 1 min Between non-consecutive terminals 2.90 {500} 3.42 {43} 20° to 26° 14° 30° – 4.500Vrms for 1 min Between dead metal parts and each terminal 2.D.). 008 AZD1000 AZD1050 30 1.181 General tolerance: ±0.8 1.6 .2 2.3±0.008±.2 .787±.5 10 0 +.614 9 .004 20±0.1 . .5 Pretravel 2 max.2 1. .181 14.098 M50.169±.DL (AZD1) WIRING DIAGRAM Terminals Internal circuit 13 DL 14 N. 11 12 N.O.457±.1 . N.827 30 1.559 R2 .559 60 2.2 .004 20±0.004 22±0.1 .5 .181 G1/2 (PG13.5 .008 12.827 30 1.362 12.087 51±0.3±0.5 .394 0 Pretravel 4 max.354±.157 11 . N.362 53 2.693 32 1.5) 47±0.2 2.4 ±.709±.669 AZD1820 15.C.031 9±0.866±.181 24.5 .354±.2 .008 12 dia.787±.087 51±0.1 .C.2 .197.78 7 G1/2 (PG13.260 17 .362 53 2.O.2 .362 Resin-made push plunger Operating position 37±0.787 47±0.1 .0 15 85 9.016 44 04/2005 .020 .020 4.394 0 9±0.969 General tolerance: ±0.8 M.020 .0 15 85 60 2.004 R2 .008 4.850±.016 Push plunger type +0.866±.5 .004 22±0.787 General tolerance: ±0. .008 Operating position 18±0.2 1.016 Roller lever type +0.1 .433 12 dia.079 Resin-made push plunger 10 0 +.4 ±.004 14.850±.5 Nylon roller .008±.031 20 .169±.2 .492 21 .492 21 . . .5) 20 .6 dia.354 2.008 AZD1001 AZD1051 30 1.4 ±.472 Nylon roller R2 0 . DIMENSIONS mm inch Head block 43 1.472 9. 2 dia.0 15 85 2 .870±.705±.669 9±0. hole . 2-.2 .472 Operating position 9±0.079 12 dia.039 40.827 30 1.008 AZD1004 AZD1054 30 1.1 .591±.059 10.181 G1/2 (PG13.7 .008 18 . × 6 1.1 .5 .7 .2 0 dia.8 1.449±.492 21 .2 1.8±1 1.5) 12.354±.181 43.5 .5 4.1 .020 .008 18 . nut 4.004 30 1.8±1 1.850±.3 .0 15 85 20±0.709 Nylon roller 42.169±.197 17 .5 .5 0 . .008 5.5 10 0 +.039 42.039 G1/2 (PG13.492 21 .5 .3±0.004 22±0.181 47±0. × 6 47.020 0 20 .004 R2 .354±.004 18 dia.DL (AZD1) mm inch Roller plunger type +0.4±1 1.2 1. R26 02 4 PT2 2-4+0.008 dia.5) Adjustable roller arm (50 dia.004 AZD1002 AZD1052 60 2.622 AZD1003 AZD1053 20±0.2 2.169±.169±.787±.827 30 1.5±1 1.394 0 Max.004 2 .0 15 85 3 3 60 2.181 G1/2 (PG13.157+.362 53 2.3±1 1.1 .362 53 2.787±.039 34.008±.468 4 2 40 81.362 53 51±0.213 R2 .669 9±0.8±1 1.016 45 04/2005 .039 General tolerance: ±0.024 Hex.1 .1 .039 10. .4 .059 20.4 ±.008 15.008 30 1.1 .004 22±0.724±.5±1 1.685 26 1.787 1.016 45.020 .866±.8 .2 1.079 60 2.039 36.709 2 60 60 4.039 4.850±.181 43.669±.7 .791±.492 21 .709 20±0.4±1 1.850±. .004 R2 .008 47±0.709 Nylon roller 20 .394+. 0 5 holes depth 12.087 2.354±. 1.799 10+0.087 51±0.1 .087 51±0.3±0.2 2.787 113.4 ±.008±.3±0.016 50 dia.205 47±0. 1.2 3.4 ±.866±.827 30 1.2 .787±.1 .008 1.7 .004 22±0.008±.394 0 Pretravel 2 max.5 10 0 +.5 .421 17 .181 Roller arm type 0° ~26° General tolerance: ±0.008 12.370±. rubber roller) General tolerance: ±0.421 Max.2 2.5) +0.2 28±1 .102±.5 Nylon roller . .039 18 dia.969 dia.866±.079 5. 8 2.862 67.3 . 1.488) 20 .2 0 dia.020 .362 .492 21 .394 0 20 .4 . nut 9±0.004 22±0.4±1 1.827 30 1.354±.787 gth Arm 18 dia.008 P R19 .4 ±.2 2.039 G1/2 (PG13.008 dia.004 98.004 AZD1009 AZD1059 30 1.827 30 1.709 Nylon roller 6.559 9.102 dia.528 Hex.850±.850±.1 .004 R2 .2 2.4 ±.0 15 85 AZD1008 AZD1058 20±0.1 .4±1 1. × 5 Nylon roller R19 .1 .4 ±.8±1 1.354±.394+. rod 20.2 .157+.748±. 5 3.264 mm inch 38.1 .004 30 1.492 21 .169±.) 6.5 0 .827 30 1.181 R 2 .DL (AZD1) Adjustable rod (2.181 44.7 .5±1 1.870±. 2-.724±.6 dia.2 .2 2.0 .039 36.362 1. × 5 .709 4.787±.787±.1 .008±.020 0 9 .5 .614) 21 4. 0 5 holes depth General tolerance: ±0.2 .181 43.8 .669 R2 .669 9±0.1 .1 3.787 Resin-mede push plunger (41) (1.3±0.024 to 4.748 47±0.008 60 47±0.079 General tolerance: ±0.1 .004 22±0.449±.4 .472 dia.421 +0.008 12.1 .2 2.059 Ar m len 10.7 .3±0.087 51±0.008 18 . .181 12.181 24.039 n.004 9±0.799 10+0.5 . mi Max.008 53 2.2 14.087 51±0.787 Hex.181 Roller lever (vertical action) G1/2 (PG13.5) 2-4+0.5) 46 04/2005 12.622 5.039 15.008±.500±.7 .039 2.6 .63 4 ma ° gth 0° ~ 26 len P T2 x.016 21 .1 .787±.063±.866±.827 .008 18 .5 .362 1.6 .15 85 51±0.020 0 (26 to 114) (1.5 0 .008 AZD1007 AZD1057 20±0.0 91 Adjustable roller arm type 13.2 20 .008 53 2.2 2.709 4.827 10+0.5 10 0 +.016 .669±.850±. 0 5 holes depth General tolerance: ±0.2 0 dia.354±.492 21 .748 O 20±0.8±1 1.354 14.016 R1 47.039 42.008 dia. nut 17 .213 2 .157 12 dia.3±0. R 78. . 2-. PT4 .866±.5 .2 .004 22±0.969 2-4+0.157+.008±.031 60 2.362 53 2.0 15 85 60 47±0.559 .004 30 1.169±.5) OP27±0.1±1 1.866±.1 .8 1.169±.087 G1/2 (PG13.2 1.394+.008 Max. Tightening without securing may cause damage. nut. The adjustable arm is graduated in two kinds of length units. 7. as shown below. and retighten the four screws at a torque of 0. Lever rest Mounting side 20 1 40 2 60 Lever rest Mounting s 3 Screw 47 04/2005 . Be sure not to move the object oppositely.354) 11 dia. AZD1000. . Use these indications as the reference during adjustment. AZD1008.295) 9.433 Rubber seal inside diameter 9 dia.20 to 0.20 to 0. slightly loosen the arm fastening hex.5 dia. D D Hex. nut. turn the lever together with the lever base in 180°. AZD1053. . Loosen the arm fastening hex.315 (14) (. AZD1054 and AZD1058) can be set in any position at 15° intervals. AZD1054 and AZD1058) can be mounted on the front and rear (dotted line in the figure) sides of the switch. To adjust the length of the adjustable arm of AZD1008 and AZD1058. AZD1004. 22 11 dia. AZD1053. AZD1054 and AZD1058) can be set in any of four directions at 90° intervals. Also.433) 3 . nut Head Direction Adjustable Arm Length The head of the arm types (AZD1003.866 19 .39 N•m. but not in any other intermediate directions. and retighten the hex.) Remove the four lever base fastening screws. AZD1050 and AZD1059 type is move a detection object in the D direction as shown below. and reinsert the arm so as to face the roller in the rear direction. (.551) Adaptable cable outer diameter Min.354) 11 dia.39 N•m {2 to 4 kg•cm}. Max.433) G.433 . and adjust the length. nut. AZD1009. retighten the hex. Also. Then. the mounting surface will project.374) 9 dia. AZD1008. nut. (Positioned on the front side at delivery. the same is true of the variable rod types (AZD1007 and AZD1057). AZD1008. (. If the opposite direction is required. (Even though it can be also set in the 90° direction. change the direction of the lever.020 Arm Setting Position Roller Direction Roller Lever Direction The roller arm of the arm types (AZD1003. and set the head in a desired direction. The roller of the arm types (AZD1004.) To set the roller on the rear side.5 ±. and retighten them at a torque of 0.118 . When doing so tighten the hex. nut with the arm secured to the unit. (. (.984 . (. remove the arm fastening hex. (. AZD1004.5 dia. Be careful not to use too much strength when tightening as this will cause the threads to strip.1/2 General tolerance: ±0.748 AZD1830 11 dia. reposition the arm. Loosen four screws on the upper side of the head. The roller lever can be set in two directions at 180° intervals. the same is true of the variable rod types (AZD1007 and AZD1057). nut.118 3 8 .DL (AZD1) mm inch Conduit connector (PF type) 25 dia. If tighten the screw strongly. 4) For the arm type (roller arm type.4 N 19. 14) Do not store in places where organic gas might be generated or in places of high dust content or high humidity. or in atmospheres containing flammable or corrosive gases.2 .165 12 min.2 dia.197inch high projections and insert them into the holes on the bottom of the main switch body.260 8) When wiring. etc. 12 min.146 to . 7) Do not use the switch in a silicon atmosphere. Please consult us if you intend to use a switch in environments such as these. the oxidization that forms on the contact surfaces will not wear away and eventually cause improper contact. . 5mm .276 inch 6. If there is a possibility of exposure to shock.2 . . 6) If OT is too big.) 32 1. 29. do not connect the lead wires directly to the terminals.7 to 4. .2 −0.7 to 4. conform to the conditions as shown below. .2 dia.2 3. . .394 10 min. .630 (For N.2 2-4. Adjustable Rod Length To adjust the length of the variable rod. . For such applications.315 3. 7 mm .7 to 4.7 to 4.394 (Terminal with insulating grip) 8 min. 9) After wiring. the arm can only be set at 15° interval. but also provide two 4 +0. please make considerations for safety. not only fasten the main switch body only with two mounting holes.165 10 min.2 2-4 –0. strong alkaline liquids or stream. we recommend sealing as much as possible using conduit connectors.37 N·m. by providing a redundant circuit so that danger can be avoided in the event that the contacts reverse and cause erroneous operation. or if used with very small loads. • Mounting dimensions 22 0–2 .) 48 04/2005 Push plunger Roller plunger Roller arm Adjustable rod Adjustable roller arm (50 dia. 1) When mounting.7 to 4.146 to . nut keeping within a tightening torque of 0. Therefore. Over tightening might damage the rod presser plate.O. mm inch Adaptable crimp terminal (Bare terminal) 8 min.DL (AZD1) Open and close the cover Mounting For the adjustable roller arm type. rubber roller type)(AZD1003 and AZD1053) is heavy. .165 10 min. The value of adjustable roller arm (50 dia. rubber roller) type shows the value when arm length is set at 40 mm.866±.g. 15) Since the roller section of the roller arm (50 mm dia. the cover will not open and close since it contacts the adjustable arm.394 8 min.98 and 1. 45° 9. and max. Also.315 3. Either extend the arm fully or remove the arm. 13) When used outdoors (in places where there is exposure to direct sunlight or rain such as in multistory car parks) or in environments where ozone is generated.004 M4 screw Projection CAUTIONS 1) This model uses silver terminals. it is recommended that the operation be checked under installation conditions.138 inch Required force (Min. use washers (to prevent loosening) and tighten at a torque of 0.1 . 2) To securely mount the switch. 3.) 16 . Case should be taken where organic silicon rubber.165 12 min. spring break. Use it with enough margin of OT.146 to . After making the change. 8 min.49 to 0. the life of limit switch will be shortened switching friction. the thread is broken.146 to . .2 dia. . VL limit switches) or ones meant for small loads (e. . be careful that the cover to switch body.079 +0.315 3.8 N Approx. contact. (For the value below of adjustable rod. adjustable roller arm type). Do not use the unit underwater. use limit switches with gold/metal contacts (e.146 to .35 dia. the same is true of the variable rod types (AZD1007 and AZD1057).g.315 3. . the influence of these environments may cause deterioration of the rubber material. slightly loosen the hex.4 N Approx. In case of using the safety mechanism which breaks welded N. tighten the hex. for example. the length of the rod shows the value when length of rod is set at 26 mm same as the roller arm. 45° Approx. rubber roller) Roller lever type Actuator mevement Approx.850±. HL limit switches).315 .165 8 min.) Approx. 2) This switch is not designed for underwater use. 10) Safety mechanism is adopted which secures positive break under such abnormal conditions like contact welding.315 3.146 to .8660-. 70% of OT standard value will be good for use. adhesive. nut that is securing the rod and then change the length. strong acids.20 to 0. when attaching the cover to switch body. the contacts may reverse due to inertia of the roller section which easily leads to erroneous operation.59 N·m {4 to 6 kg·cm}. . then open or close the cover. holes or M4 tapped holes 47± 0. sealing material.7 to 4.6 N 11) To protect against entry of foreign matter from the outside. dia.5mm . 12) Avoid use in excessively dusty environments where actuator operation would be hindered. oil.472 (For N.C. 3) Do not use the switch where it may come in direct contact with organic solvents.472 When crimp terminals are used. but use the crimp terminals and tighten them to a torque of 0.39 N·m {2 to 4 kg·cm}. and max. if used at relatively low frequencies for long periods of time.35 mm dia.004 +0.1 1. grease or lead wire generates silicon.39 to 0. 5) To improve reliability during actual use.2 0 dia. .472 8 min.C. 5mm high Projections 22± 0.69 N•m {5 to 7 kg•cm}. be careful that the cover seal rubber is set normaly on it and tighten the screw to a torque of 0.165 . 181 49 04/2005 .5 .591±.787 H 12. .5 .059 10 min.5 .165 40 0+1 1.5 0-2. .220.098 20 min.5 0 .984+.575+. .787 310+1 1. .591 40 1. .4920-. 18±0.020 .575 30 min. 1.575±.197 30° 21 min.394±.709±.5 0-2. 1.220 28±1 25 min.5 .098 30° 20 min.197 30° (H: Hysterisis) Roller plunger type 40±2 1.DL (AZD1) mm inch DESIGN OF OPERATING DOG Roller arm type (H: Hysterisis) Roller arm type 15±3 .492-. 1.787 55 2.118 10 min.079 H 10 min.394 Push plunger type (H: Hysterisis) Push plunger type 12.039 0 50 max.102±.098 5 min.378 25 0+1 .5 min. .98 12. 1. .394 Roller plunger type 10±1.827 20 min. .079 H 10±1.394±. .969 Roller lever type Roller lever type (H: Hysterisis) 10±2 .5 .039 .5 0-2.118 H H 15±3 .059 5 min.394 2.039 0 H 31 min. .591±.394±.039 0 H 15 min.4920-0.984 35 1. 5A 1. contact 6A 4A 2A 4A 2. 4. PRODUCT TYPE Roller plunger Flexible rod Part No. Output contact (1 Form Z) rating 10 amps resistive. AZ5501N AZ5502N AZ5506N Roller arm AZ5524N Adjustable rod AZ5527N Adjustable roller arm AZ5528N Actuator Push Plunger SPECIFICATIONS Rating 125V AC 250V AC 115V DC Resistive load (cosφ ] 1) 10A 6A 0.8A Inductive load (cosφ ] 0.O.1A Rated control voltage Characteristics Contact arrangement 1 Form Z 25mΩ Initial contact resistance.5mm 107 (at 50 cpm) 5x105 (at 20 cpm. and roller lever to be faced on or out.4) N.2A 0. 100MΩ 1. operations) Electrical Ambient temperature Ambient humidity Min.AZ55 Limit Switches HIGHLY RELIABLE DIN SIZE LIMIT SWITCHES FEATURES 1. 294 m/s2 {30G} 55Hz. Initial insulation resistance (At 500V DC) Initial breakdown voltage Shock resistance Vibration resistance Mechanical Expected life (Min. rated load) +5 to +80°C +41 to +176°F Max. Screw connect terminals. 3.1A 0. Conforms to DIN size standards 43694 & 40430 for mounting distance and dimensions. Rugged aluminium die cast housing rated IP65. 95%R. Flexible design allows rotary type to be locked in any postition through 360 deg. 50 04/2005 .H. contact Motor or lamp load N. 2. double amplitude of 1.000Vrms for 1 min Between terminals 1. actuator head to be moved to any of four directions.. max.500Vrms for 1 min Between dead metal parts and each terminal 1.1A 0.500Vrms for 1 min Between ground and each terminal Max. Six available actuator types.C. 815±.39 {244} 0. mounting hole 60±0.016 51 04/2005 .83 {900} 0.039 General tolerance: ±0.008 72. 3) Characteristics measured at the center distance of 38.142 1.2 2.67 {2.F.3 .14 {14} 18° to 25° 15° 60° Adjustable roller arm 3) 8.236 7.7 .008 7.).7 .04 –0 Pg 13.7±0.5 2.5 (DIN 40430) 7 .5x 12 M3.F.669 dia.3 .5x 12 34.287 30±0.7±0.5 2.026 20.0 .693±.65 1.3 . 2) Characteristics measured at the center distance of 141mm 5.92 {910} — 1.039 16 Cap .2 .031 5.67 {2.3 .).500 inch.362±.8 .630 30.209 dia.287 5.720} 8. max.2 2.457 43±1 1. Pretravel 1.5 (DIN 40430) 7 .008 AZ5501N 5. min.209 40+1 –0 1.92 {910} 1.669 dia.209 dia.201 5.3 . mounting hole 60±0.276 deep 1 .3 .39 {142} 8. min.575+.362 dia.185 wide stainless steel roller 17 .49 {50} 18° to 25° 15° 60° Adjustable rod 2) 2. max.693±.236 AZ5502N 30±0.7±0.). DIMENSIONS Push Plunger type mm inch 17 .008 72.630 M3.067 max 9.0 .).067 1.720} 1.067 29 1. x 4.6 . (mm inch) Movement Differential (M.7 . N {gf} Release Force (R.AZ55(N) OPERATING CHARACTERISTICS Actuator Push plunger Roller plunger Flexible rod 1) Operating Force (O. stainless steel plunger 16 .5x 12 M3.669 dia.5x 12 47.276 deep 1 .1mm 1.7 .039 6. (mm inch) Overtravel (O. Pretravel 1.D.4 ±.220 — Roller arm 8.039 16 Cap . N {gf} Pretravel (P.).4 . (mm inch) 26.83 {900} 0.366±.878±.575+.2 1.181±.5 1.457 43±1 1.854 6 .49 {50} 18° to 25° 15° 60° Notes: 1) Characteristics measured at the top of rod.7 .252 26.031 16 .039 Roller plunger type 17 .8 1.F.2 1.630 37 1.04 –0 Pg 13.067 max M3.T. max.362±.039 — 5.181±.854 6 .551 inch.630 37 1.209 40+1 –0 1. x 6.287 30±0.3 .5 (DIN 40430) 7 .807 5.201±.114±.236 30±0.665±.059 56±2 2.630 Pretravel 29 1. 141 max.209 dia.008 72.5 .031 M3.039 Cap General tolerance: ±0.2 2.276 deep 40+1 –0 1.008 72.031 Cap 16 .630 1. max 143.3 .3±0.181±.252 wide stainless steel roller 16 .7 .575+.008 AZ5527N 7.AZ55(N) mm inch 16 .039 5.016 .2 . mounting hole 60±0.142 max Flexible rod type 25 .8 2.114 M3.1±2 2.236 7.3 .031 6.2 1.276 deep 40+1 –0 1.5 2.209 40+1 –0 1.3 .457 43±1 1.854 6 .5x 27 M5 x 11 1 8.8 1.575+.04 –0 Cap AZ5506N Roller arm type 61.5x 12 M3.689 dia.362±.575+.181±. R3 28.3 .264 dia.209 dia.3 1.299±.126 dia.9±0.5 2.039 Pg 13. mounting hole 60±0.362±.4 .04 –0 52 04/2005 16 37 .5x12 20.8 2.8 1. 3.457 43±1 1.3 .252 aluminum rod 1 .362±.630 3.807 5.209 1 .209 16 37 .209 dia.287 30±0.079 42±2 1.8 5.3 .039 16 37 .2 2.201±.4 ±.205±.5 (DIN 40430) 7 .693±.008 1 .3 .3 .287 5.630 1.854 6 .5 .9±0.2 1.854 6 .031 Rubber cap M3.551 M3.2 1.5 .457 43±1 1.5 2.008 AZ5524N 5.630 1.693±.276 deep 55.5x12 20.693±.04 –0 Adjustable rod type 33±0.406±.008 72.5x 27 M5 x 8 28.5 (DIN 40430) 7 .236 7.630 M3.654±.4 . mounting hole 60±0.031 Pg 13.9±0.039 Pg 13.181±.079 17.2 DIA.5x12 5.2 2. 5.984 6.039 55. 114 20.543 M3.126 5.209 dia. x 6.630 17.854 3.008 AZ5528N 72. mounting hole 60±0. Protective construction meets IEC IP65.016 ADJUSTING METHOD Adjustable roller 1) A rotary actuator can be set and locked in any Adjustable head 2) An actuator head may be 3) A roller lever may be moved in 90˚ increments faced in or out.2 .031 16 37.287 30±0.2 2.5 (DIN 40430) 7 .04 –0 1 .630 1.209 40+1 –0 1.039 Pg 13.252 wide nylon roller 25 to 90 .236 7.4 . to any of four directions.5 2.8 2.8 2.807 M3. Mounting distance and dimensions meet DIN43694.008 6 .3 . 3.713±.4±0. but insulation distance and terminal construction do not meet VDE standards.984 to 3.8±0. 2.276 deep 16 37 . There are no DIN standards specified for the operating position of AZ5506N and AZ5528N. 53 04/2005 .039 Cap General tolerance: ±0.8 1. DIN STANDARDS 1.5 x 12 5.575+. Operating position of AZ5501N and AZ5502N meet DIN43694.512±.2 1.362±.3 .5 .457 43±1 1.031 63.693±.689 dia.5x27 M4 16 .4 ±.3 1.031 . An actuator may be moved in 90˚ increments by removing the four actuator screws. Only mounting distance and dimensions meet DIN43694.630 M5 28.3 .AZ55(N) Adjustable roller arn type mm inch 68.181±.5 .472±. 4. by removing the four head screws.9±0. ) 1.T.8N {1kgf}). 30 thousand times (lamp load AC 125V 1.F. Mechanical life Min.T.063 4.4N {3kgf}). Lamp load has 10 times the inrush current.) Max. Protective capabilities Ambient temperature Usage Ambient humidity conditions Tolerable operating frequency Sustainability (when using the enclosed metal plate) mm inch Magnet Pretravel (P. brown. Distance between each pin and earth: AC 2100V/1 min.49 {50} min.008 –. Two types of contact: 1a (ON when gate is closed).15 1.512inch 2.) Electrical life Min. The built-in magnet safeguards checking of the facility cover and gate.5A – – 3A 3A 1. Minute load ratings: 5mA 6V DC. .7) (2.8 4.5A Notes:1. Specify when ordering by replacing “3” with “1” for the 1kg type. 1mA 24V DC.15 2. 100Ω (measured at 500V DC insulation resistance) Voltage resistance Contact distance: AC 1000V/1 min. 4.) 4 max. (initial) Distance between each pin and uncharged metal parts: AC 2100V/1 min. Inductive load is a minimum 0. Weight sustainability also comes in 1kg and 5kg types. .362 . Combination of magnet (support) and limit switch (detection) saves on both construction and space. The blister pack type comes with 1 metal plate and 4 screws (2 long.0mm .8 1.) Release position (R. and gray.) (N{gf}) Return force (R.433 .2 1.165+.071inch max.P. The unit case comes in three colors: Yellow.8mm .5V) ON/OFF frequency 20 times/min.567 12. 0.591 9.465 43.5 terminal screw 60 2.370 3.4N {3kgf}) (Note: 1) – Yellow Blister pack – Brown Blister pack – Gray Blister pack Metal plate (13mm 60mm 1. 3.165 54 04/2005 M3.P.362 52 ±0.177 11 .7 .504 14.6 . A switch that makes electrical construction possible at 100V power.2 to 0. 3kg. and 16 (ON when gate is open. 3kg (29. and “5” for the 5kg type at the end of the part No. 0.047±. 5. .43 {350} max.079 Insulation resistance (initial) Min. 95% RH Mechanical: 60 times/min.2 4. 2.220 7. 50 thousand times (resistance load AC 250V 5A) Min. Metal plate 50±0.8 max.) (N{gf}) Pretravel (P.006 13 . 1. 3.2 dia.6mm .4 . Switch operating features Magnelimit Operating force (O. SPECIFICATIONS OUTPUT CIRCUIT DIAGRAM 1 Form A type 1.295 +0.2–0.006 4.004 R2 .4 (AC) and time duration is maximum 7ms (DC).SAFEGUARDED BY MAGNET BUILT-IN DETECTOR SWITCH Magnelimit FEATURES 1.F.512 1kg (9.969±. 2. Electrical: 20 times/min. 3.063inch) AZC11013Y AZC11013YP AZC11013A AZC11013AP AZC11013H AZC11013HP AZC11113Y AZC11113YP AZC11113A AZC11113AP AZC11113H AZC11113HP AZC1801 Notes:1. 3.500 IP40 –20 to +80°C –4 to 176°F (but not in a frozen environment. PRODUCT TYPE Product name Contact construction Magnelimit 1 Form A 1a (ON when gate is closed) Magnelimit 1 Form B 1b (ON when gate is open) Options Metal plate Case color Specifications Sustainable weight sustainability Part No. and 5kg.724 15 . 5kg (49N {5kgf}) 1.1 R2 31 1. 7.8 .157inch max. Built-in switch with accurate ON/OFF detection. Packaging – Yellow Blister pack – Brown Blister pack – Gray Blister pack 3kg type (29.8 dia.862) 60 2. The unit comes with an metal plate enclosed. DIMENSIONS 2.362inch . Life 2 . Ratings Load type Resistance load Rated voltage 5A 5A 5A 125V AC 250V AC 30V DC Lamp load Guidance load 1.) 6.5 . Capabilities overview Electrical capabilities 1 Form B type 11.D.) 3. 2.1 . 2 short) enclosed. 100 thousand times (ON/OFF frequency 60 times/min.150 (72.) Movement differential (M.5 . Release position (R. The product comes with three different types of weight sustainability: 1kg.4 dia.1 38. max. The appropriate torque is 1. and remove the terminal cover. and once it has taken the proper shape. . do not connect the lead wire directly to the terminal. or M4 tap Unless the metal plate and the yoke are flush with each other.47N (12 to 15kg/cm.15 1. Wiring method Insert a flat screwdriver into the indentation of the product side. adhesive power will be lost. attach the rubber cap. so avoid attachments that require them to bear the full load.2 . as the data may be corrupted or lost.39-0. a call of 2.5 8 to 10 .6 .170 dia. grease.315 inch dia. as shown in the illustration then attach a crimp contact to the terminal. but via a crimp contact. Using an M3 dish screw. or combustible or corrosive gasses. Attachment screw 52±0. • Avoid using in silicon environments such as organic silicon-based rubber. or wiring.969±. attach firmly remembering to employ a washer.5 angle washer attachment. max 40 75 40 1. After installing the terminal cover. • During wiring work.) 2. 2. For this reason. bend the wire towards the unit. this excludes single wiring.394 Flat (VVF 2 cores. avoid using in locations where dust may accumulate.315 dia. sealants.) • Wiring processing dimensions Refer to the diagram below for the wiring processing dimensions 9.). 55 04/2005 . • Do not use in atmospheres where the unit may directly come into contact with any kind of organic solvent. 1. strong acid or alkaline liquids. Also. or other magnetic recording mediums near the unit. conductor radius 1.4 .575 1. since the sustainability varies depending on the board thickness and the surface processing (paint. Using an M4 screw. solvents. When moveable parts such as the gate are closed.15 2. • Wiring by solder should be avoided. oil. etc. avoid using in areas where it may be splashed with either water or oil.3 . Flat screwdriver Indentation CAUTIONS FOR USE 2.4mm . The torque applied to the terminal screw should be within the range of 0. • Because the magnelimit is not waterproof. and there is a risk that the switch will not operate.18 to 1.6 dia. etc. • In order to improve reliability under actual working conditions. Flat: Lengthwise 9. Slide the rubber cap and the terminal cover over the wire.7 is optimum. magnetic cards. or M3 tap (Fit a C1 panel to the inlet vent) SUITABLE WIRING • Maximum external dimensions upon completion Circular: 8mm dia. If the adhesive side is magnetic (metal plate). conductor radius 1.006 Magnet plate 1 C 2-3. • This magnelimit has a built-in electromagnet.063 dia) Circular WIRING • Terminal uses a M3.126 dia. Further.006 Adhesion board hole processing dimensions 50±0. Terminal cover Rubber cap 3. the adhesion may prove ineffective.047±.) 2. Pay particular attention that the head of the attached screw does not protrude further than the surface of the metal plate (if using wooden screws. If using a VVF wire. • The moveable parts on the magnelimit such as the gates are equipped with a stopper. take care not to place floppy disks.315 to . (VVF 2 cores. attach to the side opposite from the yoke. ensure that the yoke and metal plate are flush with each other.Magnelimit METAL PLATE ATTACHMENT Unit attachment hole processing dimensions • Attaching the main unit 1.59 Nm (4-6 kg/cm).370 max (Lengthwise) 8 dia. However. check the quality under as close to actual working conditions as possible. install the terminal cover.370inch max. Metal plate Yoke Moveable side 2-4. max . it is best to check beforehand. Fixed side • Attaching the metal plate 1. and in many American states and cities. mainly based upon EN specifications.600 360 5 240 15 1. and even in unregulated states. By obtaining both UL and CSA approval for this grade. The CSA has enormous public trust and authority.5 1. The TÜV has the unique characteristic of existing as an independent body in each of Germany 14 states (TÜV Rheinland. Pilot Duty B300 AC Electrifi[VA] Input Breaker applied cation power power During During voltage current [A] [A] input breaker [V] [A] 120 30 3 3. automatic controls. products that meet the requirements of the manufacturers are inspected.).7 1. across a very wide range. TÜV approval is valid in all of Germany’s 14 states regardless of which TÜV body issued it. scientific safety levels. safety of electrical equipment. which the CSA enforces. etc. UL specifications UL is an abbreviation of Underwriter’s Laboratories Inc.200 720 4. and this approval is as equally valid as VDE approval. radiation exposure prevention. Consequently. a non-profit organization that was established by an American disaster insurance conference in 1894.600 360 Pilot Duty C300 AC Electrifi[VA] Input Breaker applied cation power power During During voltage current [A] [A] input breaker [V] [A] 120 1. facilities. if not. there are legal restrictions on the sale of products not bearing the mark. and is entrusted by the government to conduct inspection and approval work on electrical products as well. valid as VDE approval.800 180 56 04/2005 .. and the announcing of specifications and safety standards for products across a wide range of fields such as crime prevention. UL publishes a list of those products which pass their specifications and work to facilitate ease of use on the part of the users. CSA specifications An abbreviation for the Canadian Standard Association. this body possesses the authority to determine whether or not electrical products conform to their standards and to set standards for manufacturing products that are used by the general public.5 3. 2.800 180 2. the product becomes authorized publicly.5 0. electrical products exported from Japan to Canada must receive CSA approval and display the CSA mark. Pilot Duty A300 AC Electrifi[VA] Input Breaker applied cation power power During During voltage current [A] [A] input breaker [V] [A] 120 60 6 7. is the parent body of this civil non-profit. The safety standards set by UL cover all events that may occur during the use of a product. Pilot Duty One of the specifications in the “UL508 Industrial Control Equipment” regulations at UL (Underwriters Laboratories Inc.5 240 7. TÜV (Technischer UberwachungsVerein) The “German Boiler Monitoring Association” which was inaugurated in 1875 with the aim of preventing boiler accidents. the product in question will not be legally approved. fire prevention. and nearly all of the Canadian provinces are required to receive CSA approval in order to sell electrical products within their province. such products are treated as inferior. The reliability of products bearing the UL mark is extremely high. TÜV Bayern’s etc. independent organization.SAFETY STANDARDS OVERVIEW 1. 3. has to do with the grade of contact control capacity by NEMA (National Electrical Manufacturers Association) standards.5 1. thoroughly. and gas and oil are announced.200 720 10 240 30 3 7.) The TÜV conducts wide-ranging inspections of factory plants. At UL. 1A 30V- J9650515 0. LR55880 0.SUMMARY OF SAFETY STANDARDS RECOGNITION LIMIT SWITCHES Product name SL Limit Switches File No.1A 30V- J9551204 – – AC-15 2A 250V~ – – – – – J9551203 – – AC-15 2A 250V~ – J9551205 AC-15 2A 250V~ – – – 5A 250V AC – – 2A 250V AC – – 5A 250V AC Pilot duty B300 – – 5A 250V AC Pilot duty B300 6A 380V AC Pilot duty A300 57 04/2005 . E122222 Dies-cast case standard load model HL Limit Switches Die-cast case low level load model (includes connector type) Plastic case standard load model Standard model Terminal mold model With lamp E122222 – – E99838 QL Limit Switches Standard model VL Limit Switches With neon lamp E122222 DL Limit Switches E122222 Vertical Limit Switches E99838 Magnelimit 5A 250V AC Pilot duty B300 E122222 10A 250V AC – – 15A 1/2HP 125V AC 10A 1/2HP 250V AC 5A 250V AC 5A 250V AC Pilot duty B300 6A 380V AC Pilot duty A300 15A 1/2HP 125V AC 10A 1/2HP 250V AC General type E43149 5A 250V AC Water-resistant type E43149 2A 250V AC E122222 5A 250V AC Pilot duty B300 CSA certified Approved ratings 4A 250V AC 5A 250V AC Pilot duty B300 File No. – 5A 250VAC Pilot duty B300 DC-12 1A 30VDC-12 0.1A 30V DC LR55880 – – LR55880 LR55880 LR55880 LR55880 – E43149 (C-UL) E43149 (C-UL) LR55880 10A 250V AC – – 15A 1/2HP 125V AC 10A 1/2HP 250V AC 5A 250V AC TÜV approval Approved ratings – J9650514 0.1A 30V DC E122222 Plastic case low level load model ML Limit Switches UL recognized Approved ratings 4A 250V AC 5A 250V AC Pilot duty B300 AC-15 2A 250V~ DC-12 1A 30VDC-12 0.1A 30V DC New slitted type limit switch Compact Magnelimit File No.1A 30V DC LR55880 0. The EN standards were established as universal EU standards in order to facilitate EU directives. However. it is necessary to obtain approval based on the relevant IEC standard or. The world’s largest single market. If the CE mark is necessary. The machinery directive was 1 January 1995. in order to eliminate non-tariff barriers due to these standards.CE MARKINGS OVERVIEW LIMIT SWITCHES CONFORMING TO IE/IEC STANDARDS The limit switches shown below conform to both EN and IEC standards. BS. the date of their enactment is different for each one. These standards were merged with the international IEC standards and henceforth reflect the standards in all countries. and to maximize the merits of EU unification. WHAT ARE EN STANDARD? CE MARKINGS AND EC DIRECTIVES An abbreviation of Norme Europeenne (in French). Approval is by vote among the CEN/CENELEC member countries. It is now always expressed as EU. SEMKO. the standards of each country being different prevented the free flow of goods within the EU. but the contents conform to the international ISO/IEC standards.) . Although these directives have already been issued. the low voltage directive. and may display the CE markings. 58 04/2005 APPROPRIATE EC DIRECTIVES FOR CONTROL EQUIPMENT PRODUCTS The main EC directives that are to do with machinery and electrical equipment are the machinery directive. For this reason. Product classification Limit Switches Product name HL ML VL DL Magnelimit Suitable standard EN60947-5-1 EN60947-5-1 EN60947-5-1 EN60947-5-1 EN60947-5-1 Approving body TÜV TÜV TÜV TÜV – File No. and so forth. the relevant standard from each country. and the telecom directive. the EC directives were issued concomitant to the birth of the EU. The telecom directive was established by the separate CTR (Common Technology references. and is a unified standards limited to EU member countries. if the relevant IEC standard does not exist. when ordering. The EMC directive was 1 January 1996. Also. If the relevant EN standard does not exist. and the low voltage directive was enacted from 1 January 1997. add (CE) to the end of the part No. apart from EC directives. J9650514/J9650515 J9551204 J9551203 J9551205 – Note: Refer to the page for each individual product for detailed approval conditions and approved types. the European Community (EC) was born on 1 January 1993 (changing its name to EU in November 1993. and guarantee the free flow of products within the EC. and called European Standards in English. the HL limit switch alone does not display the CE mark as standard.) EU member country products have always had their quality and safety guaranteed according to the individual standards of each member country. the CE markings show that products conform to EC directives. Moreover. such as VDE. the EMC directive. Programmable Logic Controllers Programmable Logic Controllers from Panasonic represent "Control advantages" that pay for themselves right from the start. Compact Machine Vision Systems Imagechecker A100/200 For more sophisticated applications. Moreover. glass. counters. the A-Series is the next step.Variety of products Timers and Counters Panasonic's precision timers. 04/2005 . alarm) and ease of use mark the KT Series. Five different models. Temperature Controllers Control any temperature simply. process measuring and control technology. rubber. our wide product range offers you the right solution. Whatever type of sensor is required. It allows high-speed. resistance temperature detectors. Photoelectric sensors is the brand name for our sensor products. wood. machine manufacturing and telecommunication branches. photoMOS relays and switches. voltage. With its dimensions of just 120 x 40 x 70mm. Human Machine Interfaces Our compact size. our new C02-laser marker LP-310-C is the optimal choice for non-abrasive and durable marking of plastics. a variety of outputs (relays. reliable and affordable. and organic materials like paper. the A-Series Imagechecker is one of the smallest of its kind. Touch panels can even replace the standard keypad if you so desire. bright and easy-to-read Human Machine Interfaces can be used to visualise inspection results. current. solid-state relays. or leather. accurately and economically with our temperature controllers. preset type counters and time switches are flexible. you can be sure that the wide product range will always include the right device for your application. dual-camera processing (A200) with a robust and mature stand-alone hardware. Panasonic can accommodate sophisticated applications from the automotive. Relays With a wide spectrum of advanced relays. a universal input (for thermocouples. Lasermarker With its wavelength in the lower infrared. current). 04/2005 . 04/2005 . Japan. Tel. www.panasonic-electronic-materials. www..com Portuguese Branch Office. www. Tel. Fax (045) 6717420 Sjöängsvägen 10.panasonic-electric-works. Matsushita Electric Works. www. Avda Adelino Amaro da Costa 728 R/C J. Fax (08024) 648-111. Fax (0374) 799999. (08) 59476680.panasonic-electric-works. 19272 Sollentuna. 77090 Collegien. (0 22 36) 2 68 46. 2. (01908) 231555.com Via del Commercio 3-5 (Z.panasonic-electric-works.co.o. 4470 Enns. Osaka 571-8686. www.panasonic-electric-works. Beijing. Fax (040) 6977099.Global Network Services Global Network North America Europe Asia Pacific China Japan Panasonic Electric Works Corporation of America Panasonic Electric Works Europe AG Panasonic Electric Works Asia Pacific Pte. 5684 PJ Best.panasonic-fire-security. www. www. Chaoyang District. Fax: (01) 4601131. (Postbus 211). Tel. www. www. Tel. Ferlina). Tel. (06255) 5473. Fax 01 64622809. Tél.L. Tel. Fax (21) 4812529 Barajas Park.fr 26 Allée du Clos des Charmes.mew. (010) 6590-8646. Tel. Rudolf-Diesel-Ring 2. Hong Kong. Ltd. Fax (06253) 5689 04/2005 Copyright © 2005 • Printed in Germany 2017 eu en 04/05 . Fax (02) 33605053. Ltd.r. Italy Panasonic Electric Works Italia s. (045) 6703882. (0499) 372727. www. Netherlands. Milton Keynes. (06) 6908-1050. Spain Panasonic Electric Works España S.l. Bluebell. Fax (0 22 36) 4 61 33. Fax (010) 6590-8647 Rm1601. 07974. Panasonic Electric Works Asia Pacific Pte. Fax (08024) 648-555.r.J. Building No. Tél. 37012 Bussolengo (VR). Tel. 5. San Severo 20.at Industriehafenstraße 9. 01 64622919.uk Via del Commercio 3-5 (Z. MK14 6LF.panasonic-electric-works. 2362 Biedermannsdorf.se Citadellsvägen 23. Linford Wood. Ltd. #25-03/05. B. 83607 Holzkirchen. www. www. Fax (0 72 23) 8 83 33. Ltd. 2750-277 Cascais. Fax 1-908-464-8513 Asia Pacific / China / Japan China Hong Kong Japan Singapore Panasonic Electric Works (China) Co. 6343 Rotkreuz. Dublin 12. Old Naas Road.. 34815 Planá. www. Fax (0499) 372185. Tower 2. Czech Republic Panasonic Electric Works Czech s. PEW Building Materials Europe s.panasonic-electric-works. Sweden.panasonic-electric-works. Tel. www. Fax (0852) 2956-0398 1048 Kadoma. The Gateway. Ltd.r. 1-908-464-3550. New Providence. Germany Panasonic Electric Works Deutschland GmbH Ireland Panasonic Electric Works UK Ltd. Tel. Tel. (91) 3293875. 21118 Malmö. Switzerland Panasonic Electric Works Schweiz AG United Kingdom Panasonic Electric Works UK Ltd. Fax (08) 59476690. 16/F. (08024) 648-0. Fax: 01 60135758. Kowloon. Tel. Global Headquarters Panasonic Electric Works Please contact our Global Sales Companies in: Europe Headquarters Austria Panasonic Electric Works Europe AG Panasonic Electric Works Austria GmbH PEW Electronic Materials Europe GmbH Benelux Panasonic Electric Works Sales Western Europe B. Matsushita Electric Works.it Viale Elvezia 18. Tel.panasonic-electronic-materials. 91371 Verrières le Buisson CEDEX. Tel. (5680 AE Best). Tsimshatsui. Tel. (0374) 799990. Nordic Countries Panasonic Electric Works Nordic AB PEW Fire & Security Technology Europe AB Portugal Panasonic Electric Works España S.panasonic-building-materials. Singapore 307591. Fax (041) 7997055. 28042 Madrid.A.I. www.I. Kadoma-shi. Tel.panasonic-electric-works. Dong San Huan Bei Lu. www.P.V.A.panasonic-electric-works. (041) 7997050. (21) 4812520. www. Tel.co.nl Prumyslová 1. 2013. Ltd. PEW Electronic Materials France S. 44.l. Ferlina).R. United Square.de Irish Branch Office. (0852) 2956-3118. (045) 6752711.l.V. 20154 Milano (MI).uk North & South America USA PEW Corporation of America Head Office USA 629 Central Avenue. (01) 4600969. Beijing Fortune. Waverley. France Panasonic Electric Works Sales Western Europe B.r. Tel.panasonic-electric-works. Panasonic Electric Works (China) Co. 83607 Holzkirchen. (02) 33604525.panasonic-electric-works.com Josef Madersperger Str.panasonic-electric-works.A.jp/e-acg/ 101 Thompson Road. 37012 Bussolengo (VR).com Rudolf-Diesel-Ring 2.es Grundstrasse 8. 01 60135757.ch Sunrise Parkway. (040) 6977000. Tel. Tel.com De Rijn 4. Panasonic Electric Works (Hong Kong) Co. Fax (91) 3292976. Fax (01908) 231599. Ltd. (08024) 648-0. PEW Lighting Europe s. Fax (06) 6908-5781.cz French Branch Office. (0 72 23) 8 83. N. 25 Canton Road.co. Tel. Fax (045) 6700444..

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