LGP42P-12LPB+EAY62713701

Scanning LIB.Safety RoHS SPECIFICATION FOR APPROVAL • CUSTOMER : LG Electronics inc. • ITEM : Power Supply Unit. • P/NO Model Name Customer Supplier LGP42P-12LPB EAY62713701 OPVP-0172 • DATE : 2012.12.11 • Revision : REV 2.3 • Remark : MP (PCB REV 1.0) Producing District : CSG ( CHINA SUZHOU GENMAO ) 생산지 : CSG ( 중국 소주 겐마오 ) ★ Safety Standard Parts [안전규격부품 List ] Power Cord, Power Plug, X/Y-Capacitor, Power Switch, Fuse, SMPS Trans, Stand-By Trans, Photo coupler, Insulation(절연) Resistor, Discharge(방전) Resistor, Fusing Resistor, FBT.CPT, CPT Socket, DY, D-Coil, Line Filter, PCB Material, Front / Back-cover Material Relay(1-2차간), Varistor, Adapter ★ EMC Standard Parts [전자규격 부품 List ] Power Plug, Line Filter, X-Capacitor, Y-Capacitor, SMPS Trans, Tuner, Saw-Filter, Shield Case, Oscillator, Pattern Change ★ Green [유해물질 확인사항] This item must meet the standards of LG Electronics for six major substances as designated by RoHS for control. (Cd: 10ppm under, Pb/Hg/Cr+6/PBB/PBDE: 100 ppm under) Lien Chang Electronic Enterprise Co., Ltd. ADD：No.2, Lane 234, Hsin Shu Rd., Hsin Chuang Taipei County, Taiwan 242 TEL: (886-2)2203-5100 FAX: (886-2)2202-8472 1 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co., Ltd. LGP42P-12LPB LCD TV Power specification Rev 2.3 Documentation For Approval Model Name Customer Supplier LGP42P-12LPB EAY62713701 OPVP-0172 Written Checked Approved Miki Lung Dorn Huang CT.Chen ＊Copy-right LIEN CHANG Electronic Enterprise Co., Ltd. No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG. 2 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co., Ltd. LGP42P-12LPB LCD TV Power specification Rev 2.3 Contents NO. A table of contents Page 1 Documentation of Approval 1~2 2 Contents 3 3 Revision History 4 4 CTQ Management 5 Specification 1. INTRODUCTION 2. SPECIFICATION 2.1 Input Requirements 2.2 Power Output Characteristics 2.3 Environment Requirement 2.4 Dielectric Strength Voltage and Insulation Resistance 2.5 Burn-in 5 2.6 Interface 6~16 2.7 Product Safety 2.8 Construction 2.9 Function of protection 2.10 Sound Noise Characteristics. 2.11 Connector Specification 2.12 PCB Dimension. 2.13 Apply to Eyelet point. 2.14 Electrical Characteristics 2.15 Mechanical Characteristics 6 Schematic Diagram 17~18 7 Block Diagram 19~20 8 Parts List 21~26 9 Process Marking 27~28 10 PCB Layout 29~33 11 Safety Parts 34~36 12 Mechanical Drawing 37~38 13 Packing Drawing 39~45 14 Bar-code Label Drawing 46~47 15 Labeling Point 48~49 16 Workmanship Point 50~51 17 Manufacturing Process (Flow-Chart) 53~55 18 * Appendix A1. POWER Check list 56~69 A2. Warranty letter ＊Copy-right LIEN CHANG Electronic Enterprise Co., Ltd. No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG. 3 11.0 Apply to MP (PCB REV 1.C110 ~ C112 RTV glue quantity decrease 3.0 P801 Material of the Header : PA66 (A60G1V25) change to 12.2 After exhausting 22.Add UL Mark 2.3*11)..Power aging time : 2hrs RTV glue working method change : -. Delete CHIP-RESISTOR vender is “Samsung” Dead Line：2013.0) 12.D251 RTV glue delete -.234g -> 1. No copy & disclosure is Allowed.19 Dorn 2.3 Apply to MP (PCB REV 1..11 Dorn PCB P/No : EAX64770201(1. Contents Checked Remark Approval 1.12.1 SENSITRON MUR460 delete 12.1. 2. Color : Natural change to white 2.2 Clover trans flux change : 12. Ltd.08. will delete Suscon Cap 12.06. LGP42P-12LPB LCD TV Power specification Rev 2.538g 2.8) 1.10.Flux(KOKI SANEI) -> Flux(Alpha metal or SOLUX) -.11 Dorn LCP (RX323).MP .11.0) 12. Ltd. SG 100uF 35V M P5 Ф6.1 ＊Copy-right LIEN CHANG Electronic Enterprise Co. All Right Reserved by LIEN CHANG.09 Dorn -.11 Dorn PCB P/No : EAX64770201(1.14 Dorn (C262. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.Trans dry time : 2hrs -. 4 .8) 1.3 Revision History Date of Rev No.000pcs finished goods stock. 2 Power Output Characteristics 8 83 2. Stand by Power Consumption 8 ＊Copy-right LIEN CHANG Electronic Enterprise Co.3 CTQ Management No. No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.1. Ltd. Contents Page 1 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.2.1. 5 ..1 Power Factor 7 2 2. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd.. No copy & disclosure is Allowed.. Ltd. Ltd. 6 .3 Specification ＊Copy-right LIEN CHANG Electronic Enterprise Co.. All Right Reserved by LIEN CHANG. LGP42P-12LPB LCD TV Power specification Rev 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. INTRODUCTION 1.1.1 Power Factor over than 0. Ltd. (100Vac ~ 240Vac) Surge Immunity ± 4kV / 1000ns / 0° to 360° Hold-up Time More than 20ms at 100Vac and maximum output load Lightning Surge 2kA Normal. 2. Ltd. (at 100Vac & Nominal Load) Input Current Under 0. load. No copy & disclosure is Allowed.3 2. (at 240Vac & Nominal Load) Nominal Frequency 50 / 60 Hz Frequency Variation Range 47 Hz to 63 Hz Phase Single Leakage Current 0. LGP42P-12LPB LCD TV Power specification Rev 2.9Arms .8Arms .1 Input Requirements Nominal Input Voltage AC 100V to AC 240V Input Voltage Variation AC 90V to AC 264V Under 1.3 1. All Right Reserved by LIEN CHANG..1 Scope This approval is the description related to every electrical and structural specifications and reliability For Power Supply Unit used on 42 inch LGE LED TV. temperature conditions. SPECIFICATION 2.7mA_peak. 7 . 1.40 at 90 – 264Vac & max load condition ＊Copy-right LIEN CHANG Electronic Enterprise Co.3 Product name Product name : LGP42P-12LPB Revision code : 2.. Common Mode 80A zero-peak max Inrush Current at cold start and any specified line.2 Customers product related items Product : Power Supply Unit Part code : EAY62713701 1. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. 3 2.6 (0.247~0.1㎌ Power Supply Unit + Load Output Voltage 700mm Oscilloscope Measurement point ※ Ripple and noise are measured at the end of output cable which are added a 0.5V (STBY) 12V 24V Load [A] 0.1 Stand By Power Consumption Output Voltage 3. - 3.5 . Oscilloscope having frequency characteristic of 100MHz or more.3W Under (230Vac / 50Hz) ＊Copy-right LIEN CHANG Electronic Enterprise Co.6V 0. 2. * The following instruments shall be used for measuring ripple noise. 8 . Probe having impedance ratio of 1:1.5V output should be limited within 40mA(Max) at LCD TV condition for stability.3W Under(15mA) .260 *1CH LED B+ 170.6) ± 5% 350 mVp_p 24 21. Max) Voltage on [V] [Amean] [mVp_p] [V] 0.3 (0. warm-up drift and temperature change. ( connected parallel ) 2. Do not turn “Power_ON” Signal on at the load condition of 3. * Total regulation for each output circuit includes the results of input voltage variation.1~1. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.7V (STBY) 1.5V 3. more than 40mA.1uF ceramic capacitor and 47uF electrolytic capacitor.3V ~ 3. Ltd.. - ( 0.8 ) ± 10% 500 mVp_p 0. Ltd. All Right Reserved by LIEN CHANG. LGP42P-12LPB LCD TV Power specification Rev 2.. the current of 3.6V ~ 27.2.273 ) * On Condition : In a moment of Power_ON Signal activated.5V output.5~203. No copy & disclosure is Allowed.1 ~ 0. load variation.0V 0.1~0.8 ( 0. 1.3)(ON condition) ± 5% 250 mVp_p 12V 11.4V ~ 12.2 Power Output Characteristics Voltage Voltage Rated Current Ripple Regulati Output Variable range (Min. Test Point : power output each pin Add Electrolytic Capacitor 47㎌ + 0.015 Don’t Care (Power-Off) Wattage [W] Less than 0. Neutral line and Secondary.4 Dielectric Strength Voltage and Insulation Resistance Safety AC 3KV or DC 4240V 1 Min 10 mA ( Test Spec ) Dielectric AC 3. on a flat surface (such as wood having thickness of 10mm or more) and allowing the opposite edge to fall from a height of 50mm to this surface. Normal input voltage. Ltd.000 hour (Mean Time Between Failure) Cooling Condition Natural Air Shock 98 ㎨ Shock test consists of pivoting the power supply..3 2. ＊Copy-right LIEN CHANG Electronic Enterprise Co.3 Environment Requirement Operating Temperature Range -10℃ to 40℃ (60℃:No Hardware Failure. 2. from one edge of it’s bottom side. * Above tests are performed at room temperature in non-condensing atmospheric conditions * Frame grounds are connected to secondary circuits. Storage humidity Range 5 to 90 % MTBF 50. No copy & disclosure is Allowed. AC on/off must be test 1 time after burn-in. All Right Reserved by LIEN CHANG.. TV SET Condition) Operating Humidity Range 30 to 85 % Storage Temperature Range -25 to 85 deg. 9 . LGP42P-12LPB LCD TV Power specification Rev 2. 80% Load (except LED String current : 260mA) of specification.5 Burn-in More than 2 hours at 45℃(±5℃). 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Insulation Insulation resistance shall be more than 8M ohm (at DC 500V) Resistance Between Primary Live.6KV 1 Sec 10 mA ( PSU Mass Production ) Strength Voltage Between Primary and All Secondary Circuits. Ltd. The test is performed three times on each edge of the bottom side of the power supply 2. Auto Re-start * This Power Supply has above-mentioned protections. . * Trip point for over voltage indicates the operating point when the output voltage slowly increases.12V. No copy & disclosure is Allowed..3 2. * Short circuit protection between different output terminals is not considered. 10 . LGP42P-12LPB LCD TV Power specification Rev 2. . Ltd.9 Function of protection Trip point Protection Output Circuit Notes Min Max STBY 3.5V . Auto Re-start Short Circuit 12V . . Auto Re-start 24V .5V. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.6 Interface Appellation Explanation Signal Direction Action High : Vcc ON POWER ON Vcc Circuit ON/OFF Input Low : Vcc OFF 2.24V) is nominal load state except an over current measurement. IEC60065 and 60950 Design to meet the requirements as follows EMI/RFI Standards to be applied FCC and EN55020.2A 3. All Right Reserved by LIEN CHANG. Ltd.5A 3A Auto Re-start 24V 1.9 (H) 2. EN55013 Class B with 4dB minimum margin.8 Construction Weight Less than 400g Unit Size 155(W) X 196(D) X 25.. ＊Copy-right LIEN CHANG Electronic Enterprise Co. * The conditions of Over Current measurement Multi output(3. IEC60950.5V 6A 18A Auto Re-start Over Current 12V 1.7 Product Safety Safety Design to meet the requirements as follows Safety Standards to be applied UL60950. 2.5A Auto Re-start STBY 3. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.3 2. to 1khz ~ 16khz Total overall Measure Location : Anechoic Room Measure Condition : At a distance of 60cm mic Full white pattern.10 Sound Noise Characteristics. 11 .0E-5 Pa (1/1 octave. Ltd. Ltd. PSU Noise Specification 22. at AC 110V/220V The max specification (measure 3 points. LGP42P-12LPB LCD TV Power specification Rev 2. No copy & disclosure is Allowed.5 dB(a) / 20.u Pa 2. at PSU center and left & right on the side) ＊Copy-right LIEN CHANG Electronic Enterprise Co. A-weighting. All Right Reserved by LIEN CHANG... 11 Connector Specification 2.5V 10 3. Signal Pin No. 12 . 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.5V 11 3. Signal 1 PWR-ON 2 24V 3 24V 4 24V 5 GND 6 GND 7 GND 8 GND 9 3. No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.11.1 Connectors Usage SK101 ( DAC-18D3A) P801 ( 1502-65502 ) ( Black angle Type ) SK101 P801 Pin No. Signal 1 LIVE 1 LED- 2 NEUTRAL 2 LED+ P201 ( SMAW200-H24S2 ) P201 Pin No.C ＊Copy-right LIEN CHANG Electronic Enterprise Co. LGP42P-12LPB LCD TV Power specification Rev 2.3 2.5V 13 GND 14 GND 15 GND 16 N..5V 12 3.C 17 12V 18 INV-ON 19 12V 20 N.C 21 12V 22 P-DIM 23 N.C 24 N. Ltd.. Ltd. Signal Pin No. 12 PCB Dimension.0mm ( Except T101. All Right Reserved by LIEN CHANG. Ltd. 1) Power board PCB : 196mm × 155mm × 1. No copy & disclosure is Allowed.3 2.R-8700 CTI-600 ＊Copy-right LIEN CHANG Electronic Enterprise Co.L..6(T)mm 2) Component height : Max 22. 13 .DS. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. LF101(max 23mm) ) 3) Lead Cutting : Max 3.0mm 4) PCB Material : FR-1 KB.. Ltd. LGP42P-12LPB LCD TV Power specification Rev 2. EL14.EL10. All Right Reserved by LIEN CHANG.EL31. Ltd..EL8.EL11.13 Apply to the Eyelet point 1.EL2. 14 .EL12.EL25.EL13.EL28.EL45.EL22.EL40.EL27.EL37.EL26.EL23.EL20.EL4.EL39.EL43.0Φ : EL1.EL34. Ltd.6Φ : EL3.6/2.EL38.EL7. LGP42P-12LPB LCD TV Power specification Rev 2.3 2.0 (LGP42P-12LPB) Apply to the Eyelet point 2.EL32 EL33.EL24.EL19.EL46(16EA) ＊Copy-right LIEN CHANG Electronic Enterprise Co.EL17..EL29. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. EL44.EL18. No copy & disclosure is Allowed.EL41(22EA) Apply to the small Eyelet point 1.EL21.EL36. The switching regulator is left at the operating guarantee Low temperature Minimum temperature for 2 hours without applying electricity. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. ＊Copy-right LIEN CHANG Electronic Enterprise Co. electrical characteristics shall be satisfied. 3 Storage test Leave Then the switching regulator is left at a room temperature and At low temperature humidity for 1 hour or more. LGP42P-12LPB LCD TV Power specification Rev 2. Switching time : Less than 5 minutes. Time Temperature 30 minutes 25℃ 30 minutes 25℃ -> -20℃ Heat cycle storage 4 60 minutes Minimum storage temperature (-20℃) test 30 minutes -20℃ -> 25℃ 30 minutes 25℃ 30 minutes 25℃ -> 70℃ 60 minutes Maximum storage temperature (70℃) 30 minutes 70℃ -> 25℃ Heat shock test performed under following conditions without applying electricity and then leave them at room temperature and humidity for 1 hour or more. Ltd. The switching regulator is 10 consecutive temperature cycle that shown below is performed and then leave them at room temperature and humidity for 1 hour or more. 200 cycles. 2 operation After that power shall be turned on. No copy & disclosure is Allowed. after that electrical Test Characteristics shall be satisfied.. Test Item Test method Intermittent The switching regulator shall ON/OFF for 20. 15 .3 2. after that electrical characteristics shall be satisfied. After that. The switching regulator is left at minimum storage Low temperature Temperature for 96 hours or more. 120℃(30minutes). Ltd.000 time at an 1 Operation stability Interval of 10 sec at maximum load.14 Electrical Characteristics No. electrical characteristics shall be satisfied. Condition : -45℃(30minutes).. 5 Heat shock test After that. and then the electrical Characteristics shall be satisfied. All Right Reserved by LIEN CHANG. 15 Mechanical Characteristics No. LGP42P-12LPB LCD TV Power specification Rev 2. and it carries out each side free fail for three sides. raise the one side for 50mm.Z direction for 30 minutes After that electrical characteristics shall be satisfied. No copy & disclosure is Allowed. Ltd. 16 . All Right Reserved by LIEN CHANG. There shall be no damage to appearance and construction.. Shock : 98 m/s∧2 3 Shock On the oak more than 10mm thickness with the flat face. While applying electricity : Vibration frequency : 5 ~ 100Hz Acceleration : 4.Z direction for 30 minutes While applying electricity : 2 Vibration Vibration frequency : 5 ~ 100Hz Acceleration : 14. Test Item Test method There shall be no contaminant or dirt on the switching regulator which has adverse effect on electrical characteristics.Y. Ltd. 1 Appearance There shall be no excessive unevenness or scratches on the plated or painted surface. ＊Copy-right LIEN CHANG Electronic Enterprise Co.7 m/s∧2 Vibration in X. There shall be no damage to appearance and construction.Y. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co..9 m/s∧2 Vibration in X.3 2. . No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG..3 Schematic Diagram ＊Copy-right LIEN CHANG Electronic Enterprise Co. LGP42P-12LPB LCD TV Power specification Rev 2. 17 . Ltd. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Ltd. R275 4.7K 1% IC252 L4971 FB GND 8 1 COMP C267 SS_INH 7 2 0.15uF 25V BOOT OSC R277 1.8K R276 6 3 20K 1% L251 VCC OUT 12P-D03 12V 5 4 C110 C111 C112 68uF 450V 68uF 450V 68uF 450V C265 C258 0.6A 0.01uF 0.22uF C270 R270 50V 50V C259 SMAB36 220pF 10 2012 0.1uF C260 D255 220uF 1KV 1W 50V 35V R278 Float C101 C114 D251 20K R102 T101 47K 2200pF N.C MBRF10200CT Q251 2W 12P-M02 1% 1KV A2 STD10PF06 BD101 24V C257 C C D S RS1005M 3300pF R103 A1 AC1 22K 50V 0.8A 1 HER108G AC2 1W D101 R252 7 G 47K ZD251 2 3 C253 R264 100K R274 2.2K 16V D C262 D252 1N4148W 470uF 2W 50V 100uF C261 4 R260 R263 2.2K R273 2.2K 6 8 NXB 35V 0.1uF NXB 1K 2W 2W A 50V R282 5 9 2.2 R265 100K R280 18K ZD105 ZD253 HS1 B+ 16B 18V 1% *HEAT-SINK* 4 10 C272 R262 Q101 330pF D103 10 CY102 MDF10N65 P6KE33A CY101 1N4148W R281 ZD254 ZD252 R107 3216 1KV 1W C 470pF 470pF 18K 3 11 18V 1% LB103 250V 250V LB102 10 470pF IC101 22 R283 C266 D256 C B Q253 1KV D MUR460 SSC1S311A R108 C102 MUR460 DD KTC3551T D254 R-TYPE R-TYPE 3216 G 2 12 B Q254 330pF KTC3551T 100 E 1KV 1W S R251 100K ZD104 E R112 C254 C277 10K 1 13 N.C LF102 33uF 33uF 4 5 R113 3216 R272 2.4K LLF-100 ST DRV 250V 250V 2.2 R106 C275 C274 N.C N.C 1% 300 14 3 4 6 OCP C271 R271 D102 220pF R279 2.2K 10 1% 2 7 C108 BD VCC HER108G 1KV 1W 0.1uF CY110 D253 LB251 R114 0.18 50V 3.5V 2W 1 8 ZD103 C106 C104 2 1 1.3A R105 FB/OLP GND C103 1000pF SB560 A-TYPE 16V 470pF 470pF 100uF C251 1K 50V 250V 1500uF C263 C264 R250 3216 R266 3216 R267 3216 50V 50V 180 180 180 NXB 10V 470uF 0.1uF NXB 10V 50V NXB LB104 CY111 R104 R109 C 16K 16K CX102 R269 470 R285 R-TYPE 100pF Q252 B POWER_ON N.C R261 C256 KTN2222AS 250V R253 1.5K R255 100K R257 1.2K R287 R286 0.33uF 680 1% 1% 275V 68 E 0.47uF 0 C252 R268 C26925V 10K ZD255 0.1uF N.C R110 50V R254 22 IC102 2.2uF 16V 1K EL817MB-DT R256 120K R258 1.2K 2012 C273 C268 4 1 D104 N.C 1% 1% LF101 0.022uF 2.2uF LLF-124 3 2 C255 50V 16V 2012 R111 AZ431(1.24V) Q103 2.2uF 47K N.C E K 16V TSA_BC_501M TSA_BC_501M ZD102 IC251 4 3 C105 R 2012 16V C107 470pF SA101 SA102 R259 B 50V 820 0.1uF A R284 1% C 50V 330 1% 2 1 C805 L801 CX101 12P-D02 100pF 1KV 0.33uF D801 275V 1 10 HER204G LB801 LED+ CY104 CY103 100pF R-TYPE LB105 N.C LB101 250V 2 R842 430K 3216 1% N.C R-TYPE Q801 3 MDD5N40RH C801 C815 C803 R843 470K 3216 D 33uF N.C N.C 1% D802 250V 1N4148W R826 62 C802 R844 470K 3216 G ICL5 5W N.C 1% TH101 3216 R829 S 10K 5 6 Q804 D804 E DD MMBT2907A R831 1N4148W 100 B R830 0.24 R828 3216 C816 2W R101 C 47 1.2M 220pF 1/2W 50V IC801 MAP3202SIRH R827 VA101 INR14D621K 1K 3 R801 LED+ 2 T3.15A H 250V 1K EN FBN P201 1 14 DRV_ON JUMPER 1 TH102 SMAW200-H24S2 F101 R812 100 VCC FBP 1502-65502 2 13 12V P801 POWER_ON 1 2 24V GATE COMP 24V 3 4 3 12 5 6 7 8 R807 GND PWMI 1K 4 11 3.5V 9 10 3.5V PDIM R811 R816 11 12 R808 47K 47K 1% 13 14 CS OVP 5.1K Q803 5 10 MDHT4N20Y D 15 16 D803 R805 1N4148W 12V DRV_ON 1% 17 18 RT PWMO 1K G 19 20 6 9 S DAC-18D3A L N 21 22 PDIM R815 R818 SK101 SYNC REF 22K 10K 23 24 7 8 R806 25 1K C817 C811 0.47uF 0.47uF LIVE NEUTRAL 25V(16V) 25V(16V) R834 2012 R836 2012 R838 2012 R840 2012 4.3 4.3 4.3 4.3 R810 C813 R814 8.2K 75K 1% 1% 1% 1% 1000pF R817 4.7K 1% C806 C807 C808 C804 C809 C812 C810 R802 R803 330K R809 50V N.C 1% 10K 1% 0.1uF 0.1uF 470pF 1000pF 1000pF 1000pF 1000pF R813 7.5K 50V 50V 50V 50V 50V 50V 50V R835 2012 R837 2012 R839 2012 R841 2012 3.9 4.3 3.9 4.3 R804 6.8K 1% C814 1% 1% 1% 1% 1% 0.01uF 50V THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. REV 1.0 FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS LGP42P-12LPB ’12.06.07 ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. MULTI/LED DRIVE 1 1 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co., Ltd. LGP42P-12LPB LCD TV Power specification Rev 2.3 Block Diagram ＊Copy-right LIEN CHANG Electronic Enterprise Co., Ltd. No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG. 19 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co., Ltd. LGP42P-12LPB LCD TV Power specification Rev 2.3 ＊Copy-right LIEN CHANG Electronic Enterprise Co., Ltd. No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG. 20 21 . 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co..3 Parts List ＊Copy-right LIEN CHANG Electronic Enterprise Co. Ltd. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd. All Right Reserved by LIEN CHANG.. No copy & disclosure is Allowed. 33 uF 275V K P15 EUROPTRONIC 9 MI 2 EA CX101.5 AC INLET DONGIL TECH SK 68 uF 450V M RB P7.5A 43.15A H 250V 50CT VIOLET(1-LINE) DAIN 14 MI 1 EA F101 FUSE.5*12*12.5 Φ18*31.3 No Level Q'ty Unit Location Specification Description Maker 1 MI 1 EA HS1 MULTI FET ASS'Y HEAT SINK ASS'Y CHENG CHIA MINGXUE YAOFENG BAOCHENG INNO D&C 2 MI 1 EA HS1 LGP42-12LPB HS1 (41 X 15 X 18. ALUMINUM KMF 68 uF 450V M RB P7.5 SAMYOUNG MPX 0. COIL CLOVER CV620280SH 28 mH TNC 19 MI 1 EA LF101 LINE FILTER LLF-124 28 mH DONGYANG TELECOM 20 MI 1 EA LF102 LLF-100(SQE2424) LINE FILTER CLOVER SAMSUNG JS ST TELECOM JS-12-75-04 PINGOOD 21 MI 2 EA PG101. FILM PCX2 337 S 0. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.3) HEAT SINK YUWON NRT HUAGUANG HUAPENG GUOTAI Ohsung Pampas PFF10N65B 650V 10A TO-220FP POWER DEVICE 3 MI 1 EA Q101 FET MDF10N65B 650V 10A TO-220FP MAGNACHIP JUNGWOO SEOUL METAL ASIA BOLT SUNG HO METAL KUOFEI 4 MI 1 EA FOR Q101 + Φ3. TIME LAG T3.CX102 CAPACITOR. No copy & disclosure is Allowed. ABCO 22 MI 1 EA R102 RSD 47 KΩ 2W J SMALL FLOATING FIXED METAL OXIDE FILM SMART SOOJUNG 23 MI 1 EA T101 12P-M02 TRANSFORMER CLOVER WMR14D621K 620V Φ14 TUBE WMEC 24 MI 1 EA VA101 VARISTOR INR14D621K-CAP 620V Φ14 TUBE AMOTECH 25 MI 1 EA P801 1502-65502 2PIN WHITE WAFER CNPLUS 26 MI 1 EA P201 SMAW200-H24S2 24PIN WHITE WAFER YEONHO ＊Copy-right LIEN CHANG Electronic Enterprise Co.5 Φ18*30 SUSCON 8 MI 3 EA C110.15A H 250V 215 VIOLET(1-LINE) LITTELFUSE 15 MI 1 EA IC252 L4971 DIP-8 IC STMICRO LTV817M-BN LITEON 16 MI 1 EA IC102 IC EL817M(DT) B EVERLIGHT DONGYANG TELECOM 17 MI 1 EA L251 12P-D03 INDUCTOR. 22 .5 GR FOR Q101 OKC-5500 SILICON GREASE DONGYANG SILICON YG6111 SUNNICO TAIZBOND SHIN WEI 6 MI 1 EA LGP42P-12LPB MI & AI COMPONENTS MI & AI ASS'Y 7 MI 1 EA SK101 DAC-18D3A 250V 2.C111.4T GND REINFORCE DIHUA GND PIN HUAKANG KANG YAUNG SERVEONE MORS 47 KΩ 2W J SMALL FLOATING RESISTOR.33 uF 275V K P15 PILKOR KBJ1006G 600V 10A LITEON 10 MI 1 EA BD101 RS1005M 600V 10A DIODE RECTRON D10XB60 600V 10A DACHANG MBRF10U200CT 200V 10A TO-220FP KEC 11 MI 1 EA D251 DIODE MBRF10200CT 200V 10A TO-220FP SENSITRON 12 MI 2 EA D254. COIL CLOVER DONGYANG TELECOM 18 MI 1 EA L801 12P-D02 INDUCTOR. Ltd.D256 MUR460 600V 4A P20 DIODE LITEON SB560 60V 5A P20 LITEON 13 MI 1 EA D253 DIODE SB560 60V 5A P20 SENSITRON T3. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd.C112 CAPACITOR...0 PLATE HEAD SCREW HUIYU MACHINERY DELIKANG DONG HAIKANG RUI YOU TANJIN METAL CHANG AMLS OKONG SHINETSU G746 MOMENTIVE 5 MI 0.PG102 SPCC 0. All Right Reserved by LIEN CHANG. C809.C811. CHIP 59 SMT 1 EA R256 120 KΩ F SMT 1608 RESISTOR. CHIP 80 SMT 2 EA R111.C269 2. Ltd. CHIP MURATA 31 SMT 1 EA C273 0. CHIP 61 SMT 1 EA R278 20 KΩ F SMT 1608 RESISTOR.5% SOT-23-3 ONSEMI 47 SMT 1 EA IC251 IC AZ431LANTR-E1 1.4A D-PAK MAGNACHIP MDHT4N20Y 200V 1A SOT-223 MAGNACHIP 43 SMT 1 EA Q803 FET STN4NF20L 200V 1A SOT-223 STMICRO STD10PF06T4 60V 10A D-PAK STMICRO 44 SMT 1 EA Q251 FET FDD5614P 60V 15A D-PAK FAIRCHILD 45 SMT 1 EA IC801 MAP3202SIRH SOIC-14 IC MAGNACHIP 46 SMT 1 EA IC101 SSC1S311A PWM SOIC-7 IC SANKEN TLV431BSN1T1G 1. CHIP 53 SMT 5 EA R112. CHIP 72 SMT 2 EA R835.2 Ω J SMT 3216 RESISTOR. CHIP C264.22 uF 50V K SMT 2012 X7R CAPACITOR.R831 100 Ω J SMT 1608 RESISTOR.R802. CHIP 86 SMT 1 EA R826 62Ω J SMT 3216 RESISTOR. CHIP 62 SMT 1 EA R276 20 KΩ J SMT 1608 RESISTOR.2 Ω J SMT 1608 RESISTOR.4 KΩ F SMT 1608 RESISTOR.C808 470 pF 50V J SMT 1608 COG CAPACITOR.2 uF 10V(16V) K SMT 2012 X7R CAPACITOR.C252.3Ω F SMT 2012 RESISTOR. CHIP R105. R109 16 KΩ J SMT 1608 RESISTOR. CHIP R834.R254. All Right Reserved by LIEN CHANG.R265 100 KΩ J SMT 1608 RESISTOR.3 27 SMT 1 EA LGP42P-12LPB SMT COMPONENTS 28 SMT 5 EA C804.C806. CHIP 73 SMT 1 EA R803 330 KΩ F SMT 1608 RESISTOR.2W USC KEC 41 SMT 2 EA ZD253. No copy & disclosure is Allowed.R252 47 KΩ J SMT 1608 RESISTOR.C106. CHIP KAMAYA 65 SMT 1 EA R277 1.15 uF 25V K SMT 1608 X7R CAPACITOR.C813 0.R816 47 KΩ F SMT 1608 RESISTOR. ZENER ROHM BZT52C18S 18V SOD-323 RECTRON FDD5N50NZ 500V 4A D-PAK FAIRCHILD 42 SMT 1 EA Q801 FET MDD5N40RH 400V 3. CHIP 81 SMT 2 EA R811.R268.R840 77 SMT 6 EA 4. CHIP 49 SMT 1 EA R287 0 Ω J SMT 1608 RESISTOR. CHIP 56 SMT 2 EA R812. CHIP 75 SMT 1 EA R253 680 Ω J SMT 1608 RESISTOR. CHIP YAGEO HEC 35 SMT 1 EA C258 0. CHIP 58 SMT 3 EA R250. CHIP 84 SMT 2 EA R843.D252. CHIP PILKOR 66 SMT 2 EA R280.5 KΩ J SMT 1608 RESISTOR.R260.R827 51 SMT 2 EA R257.R281 18 KΩ F SMT 1608 RESISTOR.R805 50 SMT 8 EA 1 KΩ J SMT 1608 RESISTOR.9 Ω F SMT 2012 RESISTOR.1 KΩ J SMT 1608 RESISTOR. CHIP 30 SMT 2 EA C265. CHIP R806. CHIP TDK 34 SMT 3 EA C256.1 uF 50V K SMT 1608 X7R CAPACITOR. CHIP 52 SMT 1 EA R261 1.R844 470 KΩ F SMT 3216 RESISTOR.R836. CHIP R841 78 SMT 1 EA R842 430 KΩ F SMT 3216 RESISTOR. CHIP ROHM 67 SMT 1 EA R113 2.022 uF 50V K SMT 1608 X7R CAPACITOR. Ltd.C812. CHIP 76 SMT 1 EA R284 330 Ω F SMT 1608 RESISTOR.24V ±0.C817 0.R258 1. CHIP 54 SMT 1 EA R255 100 KΩ F SMT 1608 RESISTOR.R801.001 uF 50V K SMT 1608 X7R CAPACITOR.24V ±0.R267 180 Ω J SMT 3216 RESISTOR.R275 4.2 KΩ F SMT 1608 RESISTOR. CHIP 70 SMT 1 EA R279 2.D802. CHIP 85 SMT 1 EA R808 5.D804 DIODE 1N4148W 100V 150mA SOD-123 DIODES SMAB36 60V 3A SMA KEC 40 SMT 1 EA D255 DIODE SK36A 60V 3A SMA SENSITRON KDZ18V 18V 0.01 uF 50V K SMT 1608 X7R CAPACITOR.C105. CHIP PILKOR C107. CHIP TDK MMSD4148T1G 100V 200mA SOD-123 ONSEMI 39 SMT 5 EA D103. CHIP 63 SMT 1 EA R282 2. CHIP 36 SMT 1 EA C816 220 pF 50V J SMT 1608 COG or X7R CAPACITOR.R807.R829 10 KΩ J SMT 1608 RESISTOR. CHIP HEC 69 SMT 1 EA R815 22 KΩ J SMT 1608 RESISTOR. CHIP 37 SMT 4 EA C104.R818. CHIP 57 SMT 1 EA R108 100 Ω J SMT 3216 RESISTOR. CHIP 64 SMT 1 EA R107 22 Ω J SMT 3216 RESISTOR.R266.D803.C259.C261 SAMWHA 32 SMT 8 EA 0..C807 TAIYOYUDEN 33 SMT 1 EA C267 0.C814 0.C268.7 KΩ F SMT 1608 RESISTOR. CHIP 71 SMT 1 EA R110 22 Ω J SMT 1608 RESISTOR.8 KΩ F SMT 1608 RESISTOR. LGP42P-12LPB LCD TV Power specification Rev 2. CHIP 82 SMT 1 EA R269 470 Ω J SMT 1608 RESISTOR.0033 uF 50V K SMT 1608 X7R CAPACITOR.C810.ZD254 UDZS18B 18V SOD-323 DIODE. CHIP MURATA 38 SMT 3 EA C255.R264.47 uF 16V(25V) K SMT 1608 X7R CAPACITOR. 23 . CHIP 55 SMT 3 EA R251.R837. CHIP 29 SMT 1 EA C257 0. CHIP YAGEO TZAI YUAN 68 SMT 1 EA R272 2. CHIP 60 SMT 2 EA R104.R838.2 KΩ F SMT 1608 RESISTOR. CHIP ＊Copy-right LIEN CHANG Electronic Enterprise Co. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.J39 0 Ω J SMT 3216 RESISTOR.R839 3.5% SOT-23 BCD 48 SMT 2 EA J38.C108.. CHIP 79 SMT 2 EA R817. CHIP 83 SMT 1 EA R828 47Ω J SMT 3216 RESISTOR. CHIP 74 SMT 1 EA R106 300 Ω J SMT 1608 RESISTOR. EL39 SEJIN EL40.ZD251 DIODE.EL14. CERAMIC CT81 0.EL36.EL21.EL22 HUAKANG 118 AI 22 EA EL24. CHIP HEC 92 SMT 1 EA R814 8.6A 40V NPN ON Semi KTC3551T 80V 1A TSM NPN KEC 94 SMT 2 EA Q253.5*20.5*20 SAMYOUNG DG 100 pF 1KV K P5 125℃ APEX INTEC 105 AI 1 EA C805 CAPACITOR.C801 CAPACITOR. ALUMINUM NXB 470 uF 50V M P5 Φ12. CHIP KTN2222AS 0.5 SAMYOUNG SG 470 uF 50V M P5 Φ13*21 SUSCON 104 AI 1 EA C253 CAPACITOR.001 uF 400V M 105℃ YINANDON HER108G 1KV 1A DO-41 RECTRON 113 AI 2 EA D101. No copy & disclosure is Allowed. ZENER LITTELFUSE SAMSUNG JS DOSUNG DAERIN EL10.0022 uF 1KV K P5 125℃ APEX INTEC 109 AI 1 EA C101 CAPACITOR. CHIP PILKOR 89 SMT 1 EA R813 7.8 KΩ F SMT 1608 RESISTOR.0 EYELET DELIKANG EL45.C277.EL27. 1.8A NPN ON Semi MMBT2907A -60V -600mA SOT-23 PNP ONSEMI 95 SMT 1 EA Q804 KTN2907AS -60V -600mA SOT-23 PNP TRANSISTOR KEC SBT2907A -60V -600mA SOT-23 PNP AUK HT-130A-106 HITECH KOREA HT-130D-7 HITECH KOREA 96 SMT 0.C271 CAPACITOR. HANBACK 119 AI 5 EA LB801 BF 35X50 SINGLE TPR P5 BEAD FILTER LEAD SAMWHA BF 35X50 SINGLE TPA INDUCTOR. ALUMINUM SAMYOUNG SG 220 uF 35V M P5 Ф10*12 SUSCON 100 AI 1 EA C260 CAPACITOR. ZENER 1N5246B 16V DO-35 VISHAY TSC 116 AI 1 EA ZD252 P6KE33A DIODE.5 SAMYOUNG 99 AI 1 EA C262 NXB 100 uF 35V M P5 Φ6.3*11 CAPACITOR.EL11.EL33. CHIP KAMAYA 88 SMT 1 EA R286 68Ω J SMT 1608 RESISTOR.2 KΩ F SMT 1608 RESISTOR.CY102 CAPACITOR. CERAMIC CT81 470 pF 1KV K P5 125℃ YINANDON DG 0..EL4. All Right Reserved by LIEN CHANG.EL7.EL13. CERAMIC CT81 0.EL46.. ALUMINUM NXB 220 uF 35V M P5 Ф10*12.6A 40V NPN KEC 93 SMT 1 EA Q252 SBT2222A 0.ZD105. LGP42P-12LPB LCD TV Power specification Rev 2.C272 CAPACITOR.EL3.5 SAMYOUNG ZLH 1500 uF 10V M P5 Φ10*20 RUBYCON 102 AI 1 EA C251 CAPACITOR.EL34. HANBACK 120 AI 1 EA LB251 HBA 35X50 SINGLE TPA BEAD FILTER LEAD SAMWHA ＊Copy-right LIEN CHANG Electronic Enterprise Co. ALUMINUM NXB 100 uF 50V M P5 Ф8*11.EL29 HUAKANG 117 AI 16 EA .EL41 LEZHI Avico LB101. CERAMIC CT81 470 pF 400V K 105℃ YINANDON DA 0.3 87 SMT 1 EA R804 6.EL38.EL20. ALUMINUM NXB 1500 uF 10V M P5 Φ10*20 SAMYOUNG ZL 470 uF 10V M P5 Φ8*12 RUBYCON 103 AI 1 EA C263 CAPACITOR.6X3.EL12.Q254 2SC5865TL 60V 1A TSMT3 NPN TRANSISTOR ROHM BCW66GLT1G 45V 0.EL44.5 SAMYOUNG SG 100 uF 50V M P5 Ф8*12 SUSCON 101 AI 1 EA C103 CAPACITOR.0 EYELET DELIKANG EL32.LB104 SER 35X50 SINGLE TPR P5 INDUCTOR. ALUMINUM NXB 470 uF 10V M P5 Φ8*11.EL23. CERAMIC CT81 330 pF 1KV K P5 125℃ YINANDON DG 470 pF 1KV K P5 125℃ APEX INTEC 108 AI 1 EA C266 CAPACITOR. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.EL18 DAERIN EL19. CHIP ROHM 90 SMT 1 EA R810 75 KΩ J SMT 1608 RESISTOR.EL25. ALUMINUM NFK 33 uF 250V M P5 Φ12.EL43.LB102.001 uF 400V M 105℃ APEX INTEC 112 AI 1 EA CY110 CAPACITOR.EL8 SEJIN LEZHI Avico SAMSUNG JS DOSUNG EL1. CERAMIC CT81 220 pF 1KV K P5 125℃ YINANDON DG 330 pF 1KV K P5 125℃ APEX INTEC 107 AI 2 EA C102.LB103.0022 uF 1KV K P5 125℃ YINANDON DA 100 pF 400V K 105℃ APEX INTEC 110 AI 2 EA CY103. Ltd.6A 40V NPN TRANSISTOR AUK MMBT2222ALT 0.EL2.EL37. CERAMIC CT81 100 pF 400V K 105℃ YINANDON DA 470 pF 400V K 105℃ APEX INTEC 111 AI 2 EA CY101. 24 .EL31 2. CHIP YAGEO TZAI YUAN 91 SMT 1 EA R259 820Ω F SMT 1608 RESISTOR.D102 DIODE UF1007 1KV 1A DO-41 DIODES HER204G 300V 2A DO-15 TSC 114 AI 1 EA D801 DIODE HER204G 300V 2A DO-15 RECTRON 1N5246B 16V DO-35 RECTRON 115 AI 4 EA ZD102. Ltd.0X3. CERAMIC CT81 100 pF 1KV K P5 125℃ YINANDON DG 220 pF 1KV K P5 125℃ APEX INTEC 106 AI 2 EA C270.5 GR BOND (SMD) LOCTITE 3609 LOCTITE NE8800T FUJI 97 AI 1 EA LGP42P-12LPB AI COMPONENTS CFX 33 uF 250V M P5 Φ12*20 RUBYCON 98 AI 3 EA C254.5 KΩ F SMT 1608 RESISTOR.EL17.EL26.EL28.CY111 CAPACITOR.ZD103. 0571 EA 415*200 8T (Cross Board A) BOX PARTITION HUAXING PACK SOONGSAN WUJIANG ZHENLONG SUZHOU JIADELONG KUNSHAN KUNHONG Dongju Yumi NAEWAY IND DAESAN.J36. ABCO 127 AI 4 EA R262. HANYEONG JAEIL QXBW TAILI PACKING 134 ETC 0.24 Ω 2W J TPA SMALL RESISTOR.R271.J21.18 Ω 2W J TPA WIRE WOUND SMART 130 AI 2 EA SA101.J34. ABCO 128 AI 1 EA R830 PRN 0.R270.8) LGP42P-12LPB 196*155*1. Ltd.J7.J41 Φ0.071 EA 630*425*240 8T BOX CARTON HUAXING PACK SOONGSAN WUJIANG ZHENLONG SUZHOU JIADELONG KUNSHAN KUNHONG Dongju Yumi NAEWAY IND DAESAN. ABCO 126 AI 1 EA R103 RSD 22 KΩ 1W J TPA SMALL METAL OXIDE FILM SMART MORS 10 Ω 1W J TPA SMALL RESISTOR.18 Ω 2W J TPA SMALL RESISTOR. No copy & disclosure is Allowed.TH102 ILKWANG DM Seungwon RLC ICL-5W 5R00MSMT SMART 122 AI 1 EA TH101 NTC THERMISTOR DSC5D15MSOC DSC DUCK SUNG HT CIRCUIT(QINGDAO) DONGMYUNG CIR SHANGHAI WANZHENG Wan Yuan Tong SHENG KHUANG EAX64770201(1. ABCO 129 AI 1 EA R114 PRN 0.J43.J24 TZAI YUAN 121 AI 15 EA J26. HANYEONG JAEIL QXBW TAILI PACKING 133 ETC 0. ABCO 125 AI 3 EA R263.2 KΩ 2W J TPA SMALL RESISTOR. FIXED SMART 124 AI 1 EA R101 MSR37 1. 25 .R283 RSD 10 Ω 1W J TPA SMALL METAL OXIDE FILM SMART WNPS 0. All Right Reserved by LIEN CHANG. Ltd.SA102 TSA-BC-501M SURGE ABSORBER SMART 131 SUBSIDIARY MATERIALS NAEWAY IND DAESAN.R273. HANYEONG JAEIL QXBW TAILI PACKING 132 ETC 0.0357 EA 620*200 8T (Cross Board B) BOX PARTITION HUAXING PACK SOONGSAN WUJIANG ZHENLONG SUZHOU JIADELONG KUNSHAN KUNHONG Dongju Yumi ＊Copy-right LIEN CHANG Electronic Enterprise Co. LGP42P-12LPB LCD TV Power specification Rev 2.J33.24 Ω 2W J TPA WIRE WOUND SMART WNPS 0.6 JUMPER WIRE UNI-OHM J42.0 HUIHO HSIANG KUO TIAN FENG TIS KOREA Wellbest Cosmotech Kyosha PRC 1.J13.3 DIELEC DAPcsLPcsD TPI J11.J23.2 KΩ 2W J TPA SMALL METAL OXIDE FILM SMART MORS 22 KΩ 1W J TPA SMALL RESISTOR.J5. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co..6T 1oz NEW TRIUNION 123 AI 1 EA PCB FR-1 PCB TIANJIN DEA DUCK BLACK CTI-600 REV 1..R274 RSD 2.2 MΩ 1/2W J TPA SURGE CARBON COMPOSITION PILKOR MORS 2.2 MΩ 1/2W J TPA SURGE RESISTOR. 3%. LGP42P-12LPB LCD TV Power specification Rev 2.3%. AG:0.0 GR SAC0307 A+ SN:99%. 26 .7% SEOUL ALLOYMETAL 141 ETC 8. AG:0. AIT 137 ETC 0.2140 EA 506*341 8T BOX PAD HUAXING PACK SOONGSAN WUJIANG ZHENLONG SUZHOU JIADELONG KUNSHAN KUNHONG Dongju Yumi DUCKJIN S&P JAEIL QXBW CHUMDAN 136 ETC 1.3%. AG:0. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.. All Right Reserved by LIEN CHANG.. AG:0. Ltd. CU:0.3%.0000 EA 42*8 NY WHITE 125℃ BAR CODE SERVEONE WUJIANG SUNGLING GUNGGAOQI ZHI XIN EF-9301(g) ALPHA 140 ETC 30. AIT 139 ETC 1. AG:0.CU:0.7% SOLNET H-828W OKONG OKE-410 OKONG QS9112 RTV KCC SS7945W KCC TSE3854DS-W MOMENTIVE 143 ETC 4.7%) HEESUNG METAL SN:99%.7% SOLDER DYFENCO YW9-0307 SN:99%.CU:0. HANA. AG:0. HANYEONG JAEIL QXBW TAILI PACKING 135 ETC 0.7% YUNNAN TIN M35E-BAR SN:99%.3%. CU:0.3%.000 EA 220*440 BUBBLE SHEET A-TEK KUNSHANKUNHONG LIYUANG SERVEONE SUNJIN. CU:0. CU:0.0714 EA BOX ART PAPER(150*100) LABEL SERVEONE WUJIANG SUNGLING GUNGGAOQI ZHI XIN SUNJIN.3%.3%.7%) HEESUNG METAL SN:99%. No copy & disclosure is Allowed. CU:0.3%. CU:0.0 GR ILF-714(kg) FLUX ION ELEC DF243U DOOSUNG HSE-11 B20 BAR (SN:99%. AIT SERVEONE 138 ETC 0.0 GR SAC0307 A+ SN:99%. CU:0. AG:0.AG:0.7% SEOUL ALLOYMETAL 142 ETC 2.7% SOLNET HSE-11 B20 BAR (SN:99%.0066 M RIBBON B220A 110mm BLACK RIBBON WUJIANG SUNGLING GUNGGAOQI ZHI XIN SUNJIN.AG:0. CU:0.7% YUNNAN TIN M35E-BAR SN:99%. Ltd.3%.0 GR BN707 RTV BOND(RTV) BONIC KE402RTV SHINETSU ES 2044H & ES2482W CANADA UB-5601 U-BOND EA-4100 DOW CORNING DS-818 DONGYANG ＊Copy-right LIEN CHANG Electronic Enterprise Co. AG:0.3 NAEWAY IND DAESAN.7% SOLDER DYFENCO YW9-0307 SN:99%. HANA. Ltd..3 Process Marking ＊Copy-right LIEN CHANG Electronic Enterprise Co.. Ltd. No copy & disclosure is Allowed. 27 . All Right Reserved by LIEN CHANG. LGP42P-12LPB LCD TV Power specification Rev 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Ltd.3 공정표시 MARK (PCB SILK) R Q S T P A FRT RT : 양산 보증 시험 I T : 최종 검사 (ATE) H H : 수삽 최종 R : 불량 수리 S : SET 검사 Q : QC 검사 F : 1차 성능 P : HI-POT A : AGING M M : SMD D : 자삽 I : ICT Min. 3mm D Min. No copy & disclosure is Allowed. 28 . 3mm ＊Copy-right LIEN CHANG Electronic Enterprise Co. All Right Reserved by LIEN CHANG... Ltd. LGP42P-12LPB LCD TV Power specification Rev 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. All Right Reserved by LIEN CHANG. Ltd. No copy & disclosure is Allowed.. LGP42P-12LPB LCD TV Power specification Rev 2.3 PCB Layout ＊Copy-right LIEN CHANG Electronic Enterprise Co. 29 . 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.. Ltd. No copy & disclosure is Allowed. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. 30 .3 Top Silk ＊Copy-right LIEN CHANG Electronic Enterprise Co. All Right Reserved by LIEN CHANG.. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd. Ltd.. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. 31 .. Ltd.3 Bottom SilK ＊Copy-right LIEN CHANG Electronic Enterprise Co. Ltd. All Right Reserved by LIEN CHANG.. No copy & disclosure is Allowed. LGP42P-12LPB LCD TV Power specification Rev 2. All Right Reserved by LIEN CHANG. No copy & disclosure is Allowed. Ltd.. LGP42P-12LPB LCD TV Power specification Rev 2.. 32 .3 Bottom Pattern ＊Copy-right LIEN CHANG Electronic Enterprise Co. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Ltd. No copy & disclosure is Allowed. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. All Right Reserved by LIEN CHANG... LGP42P-12LPB LCD TV Power specification Rev 2. 33 . Ltd. Ltd.3 Bottom Solder Mask ＊Copy-right LIEN CHANG Electronic Enterprise Co. . All Right Reserved by LIEN CHANG. No copy & disclosure is Allowed. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd. Ltd.3 Safety Parts ＊Copy-right LIEN CHANG Electronic Enterprise Co.. 34 . . Ltd.Cap. LTD MF72 5D15 MF72 5D15 Xiam en Wanm ing Electronics Co. 35 .. HUAJIE SA-4S 250V/10A/15A IEC 60320-1 (SK101) Shenzhen Delikang Electronics CDJ-8 250V / 2.5A IEC 60320-1 AC input connector.15AH250V IEC 60127 TNC CV620280SH 620280 S3 FEELUX DONG YANG TELECOM CO.C112) SUSCON SK SK450V68uF POWER DEVICE PFF10N65 PFF10N65 Switching TR. No copy & disclosure is Allowed. LLF-100 Rated 130℃ LLF-100 IEC 60065 Test in appliance (LF102) Clover hi-tech Co. LTD Line Filter.LTD. 650V/ Min 9.15AH250V IEC 60127-1 WALTER FUSE TSC TSC3. T3. JIANGSU CHANNELON ELECTRONIC GROUP JIANGSU TAICHANG ELECTRONICS Co.33uF UL1414 IEC 60384-14 CHENGTUNG CTX CTX UL1414 E199061/ E311052 EUROPTRONIC MPX MPX IEC 60384-14-2'nd edition Surge Abs orber SMART Electronics Inc.. SOOJUNG LLF-124 Rated 130℃ LLF-124 IEC 60065 Test in appliance (LF101) JIANGSU CHANNELON ELECTRONIC GROUP JIANGSU TAICHANG ELECTRONICS Co. INR 14D621 IEC61051-2 (VA101) Xiam en Wanm ing Electronics Co.LTD. Ltd. Manufacturer / Trademark Type / Model Value / Rating standard m a r k ( s) o f co n f o r mi t y 1 ) (실 물) Dongil Tech DAC-18D3A 250V / 2.Ltd WTR 15D050 WTR 15D050 Xiam en Wanm ing Electronics Co..5A IEC60320-1 Littelfuse Inc..Ltd WTR08D030 WTR08D030 Therm is tor. C111. Am otech Co.15A H / 250V (F101) BUSSMANN S505 T3... Ltd.. Dongil Tech LSD020280 020280 TNC FEELUX DONG YANG TELECOM CO.. JIANGSU XINGSHUN ELECTRONICS CO.. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd. 215 Series LF. LTD Line Filter.5A MDF10N65 Test in appliance (Q101) ST STF11N65K3 STF11N65K3 ＊Copy-right LIEN CHANG Electronic Enterprise Co. MAGNACHIP MDF10N65B Min.SA102) SMART ELECTRONICS INC ICL-5W ICL-05 5R00MSMT DSC DSC 5D-15 DSC 5D-15 Therm is tor.Ltd WMR14D621K WMR 14D621K Lite-on KBJ1006G KBJ1006G E95060 DACHANG D10XB60 D10XB60 TSC TS10B05G TS10B05G E96005 Bridge Diode. TSA-BC-501M 500V / ±20% E208475 (SA101. 275V IEC 60384-14 Okaya LE LE (CX101. LTD 5D2-15 5ohm at 25 °C 5D2-15 IEC 60065 (TH101) NANJING SHIHENG ELECTRONICS CO.Min.. 600V / 10A Test in appliance (BD101) SHINDENGEN D10XB60 D10XB60 E142422 GULF G10XB60 G10XB60 Rectron RS1005M RS1005M E94233 IEC 60384-14 Pilkor PCX2 337 PCX2 337 UL1414 IEC 60384-14 SUNGHO CMPP CMPP UL1414/UL1283 X-cap. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.CX102) Max 0.. 450V / Max 68uF / 105℃ IEC 60950-1 Test in appliance (C110. Min.T3..15A250V(P) IEC 60127 Fus e.15AH250V IEC 60127 Dainfuse 50CT T3.. Sam wha SVC621D-14 SVC621-14 Varis tor.3 부 품 Marking Object/part No. All Right Reserved by LIEN CHANG. 3ohm /25℃ IEC 60065 (TH102) (Option) DSC DSC3D09 DSC3D-9 SAMYOUNG KMF KMF450V68uF Elec. INR 14D621 620V. . SAMWHA Y1 / SD CY102 = 470pF) SD471K JYA-NAY Y1 / JN JN471K GUANGDONG SOUTH HONGMING Y1 / F F471K TDK Y1 / CD CD471K ANSHAN KEI FAT Y1 / CT7 CT7 101K Kunshan Wansheng Y1 / CT7 CT7 101K Apex intec Y1 / NK NK101K DONG IL Y1 / DA Min 250V / DA101K Y Cap. 1/2W. LGP42P-12LPB LCD TV Power specification Rev 2. 1. 817BN Smart PRC IEC 60065 Dis charge Res is tor. DM5-V-0 94V-0 SHANGHAI WANZHENG SWZ-2 94V-0 SHANGHAI AREX 02V0 94V-0 NEW TRIUNION TU-3 94V-0 CHIN POON E5 94V-0 DC-1 TIANJIN DEA DUCK 94V-0 DC-2 HUIHO 4B-5 94V-0 HSIANG KUO 07V0 94V-0 SAMHAN SH7 94V-0 HT CIRCUIT(QINGDAO) 1994V0 94V-0 PCB WONK YUNG WK-1 94V-0 TIAN FENG TU-1 94V-0 Duck sung DS8-V-0 94V-0 TIS KOREA TIS-3 94V-0 kyosha 2294V-0 94V-0 kyosha S4594V-0 94V-0 GS2-V-0-1 Cos motech CJ2-V-0-1 94V-0 CJ2-V-0-2 Wan Yuan Tong SWZ-2 94V-0 Wellbes t MTV0-01 94V-0 CHANGZHOU HAIHONG CCE-V0 94V-0 1) an asteris k indicates a m ark which as sures the agreed level of surveillance Rem arks : *) Large volume capacitors exceeding volum e 1750 ㎣ ＊Copy-right LIEN CHANG Electronic Enterprise Co. SAMWHA Y1 / SD CY111 = 100pF) SD101K JYA-NAY Y1 / JN JN101K GUANGDONG SOUTH HONGMING Y1 / F F101K TDK Y1 / CD CD101K ANSHAN KEI FAT Y1 / CT7 CT7 102M Kunshan Wansheng Y1 / CT7 CT7 102M Apex intec Y1 / NK NK102M DONG IL Y1 / DA DA102M Min 250V / Bridging Cap..3 ANSHAN KEI FAT Y1 / CT7 CT7 471K Kunshan Wansheng Y1 / CT7 CT7 471K Apex intec Y1 / NK NK471K DONG IL Y1 / DA Min 250V / DA471K Y Cap. >0. 36 . Max 100pF YINANDON Y1 / CT81 CT81 101K IEC 60384-14 (CY103. YINANDON Y1 / CT81 Max 1000pF CT81 102M IEC 60384-14 (CY110) SAMWHA Y1 / SD SD102M JYA-NAY Y1 / JN JN102M GUANGDONG SOUTH HONGMING Y1 / F F102M TDK Y1 / CD CD102M DONGYANG TELECOM JIANGSU CHANNELON ELECTRONIC GROUP Switching Trans former. All Right Reserved by LIEN CHANG.CY111) (CY103 = 100pF.. EED4020 Class B 12P-M02 IEC 60065 Test in appliance (T101) SOOJUNG FEELUX Everlight EL817 EL817 Opto-coupler. 5% (R101) Pilkor SR37. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co..MSR37 IEC 60065 DONGMYUNG CIR.4mm / IEC 60065 (IC102) Rated 6000Vac UL 1577 Lite-on LTV817. No copy & disclosure is Allowed....CY102) (CY101 = 470pF. Ltd. Ltd.2Mohm. Ltd.. Clover hi-tech Co. Max 470pF YINANDON Y1 / CT81 CT81 471K IEC 60384-14 (CY101. . LGP42P-12LPB LCD TV Power specification Rev 2. Ltd. All Right Reserved by LIEN CHANG. Ltd. 37 ..3 Mechanical Drawing ＊Copy-right LIEN CHANG Electronic Enterprise Co. No copy & disclosure is Allowed. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. . Ltd. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.. All Right Reserved by LIEN CHANG.3 ＊Copy-right LIEN CHANG Electronic Enterprise Co. LGP42P-12LPB LCD TV Power specification Rev 2. No copy & disclosure is Allowed. 38 . Ltd. 39 . LGP42P-12LPB LCD TV Power specification Rev 2. Ltd. Ltd. All Right Reserved by LIEN CHANG.. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.3 Packing Drawing ＊Copy-right LIEN CHANG Electronic Enterprise Co. No copy & disclosure is Allowed.. All Right Reserved by LIEN CHANG. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.3 ＊Copy-right LIEN CHANG Electronic Enterprise Co.. No copy & disclosure is Allowed.. 40 . Ltd. Ltd. LGP42P-12LPB LCD TV Power specification Rev 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. All Right Reserved by LIEN CHANG.3 ＊Copy-right LIEN CHANG Electronic Enterprise Co. No copy & disclosure is Allowed. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd.. 41 . Ltd.. 42 . No copy & disclosure is Allowed.. LGP42P-12LPB LCD TV Power specification Rev 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. All Right Reserved by LIEN CHANG.3 ＊Copy-right LIEN CHANG Electronic Enterprise Co.. Ltd. Ltd. . LGP42P-12LPB LCD TV Power specification Rev 2. Ltd. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.3 ＊Copy-right LIEN CHANG Electronic Enterprise Co. No copy & disclosure is Allowed. 43 .. All Right Reserved by LIEN CHANG. Ltd. 44 . Ltd. All Right Reserved by LIEN CHANG.. No copy & disclosure is Allowed. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.3 ＊Copy-right LIEN CHANG Electronic Enterprise Co.. Ltd. LGP42P-12LPB LCD TV Power specification Rev 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.. Ltd. No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.3 ＊Copy-right LIEN CHANG Electronic Enterprise Co.. 45 . All Right Reserved by LIEN CHANG.3 Bar-Code Label Drawing ＊Copy-right LIEN CHANG Electronic Enterprise Co. 46 .. No copy & disclosure is Allowed. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd.. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Ltd. 47 .D.. E: Lien Chang except : I..C.8. 11:N. LGP42P-12LPB LCD TV Power specification Rev 2. No copy & disclosure is Allowed.12:D) Manufacturing Date (Refer to Left Table) (Jan. Ltd. ＊Copy-right LIEN CHANG Electronic Enterprise Co.B.A.10:O.2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.:1~9.O 3:Month 9: Year. All Right Reserved by LIEN CHANG.. Ltd.7..9.3 62713701 (1.A=2010.3.B=2011 ..4.6...5.3 EAY62713701 62713701 62713701 :2.E…V) 9=2009. All Right Reserved by LIEN CHANG. Ltd.. LGP42P-12LPB LCD TV Power specification Rev 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Ltd.3 Labeling Point ＊Copy-right LIEN CHANG Electronic Enterprise Co.. No copy & disclosure is Allowed. 48 . . Ltd. All Right Reserved by LIEN CHANG.3 LABELING POINT LABELING POINT ＊Copy-right LIEN CHANG Electronic Enterprise Co. No copy & disclosure is Allowed. Ltd. LGP42P-12LPB LCD TV Power specification Rev 2.. 49 . 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. . Ltd.. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Ltd. 50 . No copy & disclosure is Allowed. LGP42P-12LPB LCD TV Power specification Rev 2. All Right Reserved by LIEN CHANG.3 Workmanship Point ＊Copy-right LIEN CHANG Electronic Enterprise Co. Ltd. No copy & disclosure is Allowed. 51 ... All Right Reserved by LIEN CHANG.3 Silicone Bonding Point ( ) 42” Polar ＊Copy-right LIEN CHANG Electronic Enterprise Co. Ltd. LGP42P-12LPB LCD TV Power specification Rev 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. 52 .. No copy & disclosure is Allowed. LGP42P-12LPB LCD TV Power specification Rev 2. All Right Reserved by LIEN CHANG. Ltd.3 Manufacturing Process ＊Copy-right LIEN CHANG Electronic Enterprise Co. Ltd. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.. Check lead angle:15° ~45° 3.8mm 1. SMD capacitor measure in SMT area 8 QA inspection Sampling check model ECN Caselin Sun magnifier LCR meter / 2. Check the Part (Missing. Check P/No.Part date code check (SEB3R24) 3.MES system one time/2 hrs 4. model ECN requipment reflow 2. Checking the PCBA (SEP5R02) one time/2 hrs 3.25 Hi-pot equipment 2. Checking the Progarm File PCB model ECN machine 2.、Q'ty、 Raw material Production mamagement procedure 1 Purchasing Every P/O Ping Lang PC/ FAX/TEL / Delivery。 purchase BOM 2.8mm 100% 1. Profile of reflow 12 Reflow PCBA reflow Yuxing Tang / Control the temperature of "Reflow"-M/C. 2. "Red-glue" store-condition: 5~10℃ gule (SDM5P04) one time/2 hrs /6months。 4. Part/No、Part Name、Spec. Check the material box's layer。 Every accept Balance Incoming receiving procedure Products 2 Warehouse Receive material Jincheng Guo / 2. Progarm Editing SMD mounted on transfer shift change Yamaha Mounting 1.Check parts of BOM 7 Radial Yuxing Tang Radial parts 2. QC Flow Process name Work content Mag.、Spec.Part date code check　(SEB3R24) one time/2 hrs 4. Check the appearance。 solder oven 100% 1.Inspection form in SMT area (SEB3R28) transfer shift change 11 Visual inspection check parts Yuxing Tang 　nipper magnifier / 2.Check the program of M/C Axial parts auto transfer shift change 2. check parts 2. control records of SMT (SEM9R04) one time/2 hrs .Take out/off records of Tin paste and red 9 Apply red glue Yuxing Tang Apply gule machine red glue pcb model ECN 3.Check lead lenth:1. QA first samples check in SMT area model ECN damaged…) (SEB1R33) one time/2 hrs 100% transfer shift change profile measure 1. QA inspection form in SMT area (SEB1R34) transfer shift change 1. inverse-insertion. Checking the Quality of SMD-process 3. Material's checking one time/2 hrs 100% 1.Check the program of M/C 1.。 1.Bom list 3.2~1.Store temp.2~1.Check lead angle:15° ~30° 2. Suppliers' Magt. process check form in SMT area (SEB3R28) 100% 1.AI first article inspection records 4 Eyelet PCBA eyelet Yuxing Tang Eyelet M/C Eyelet 2.AI first article inspection records 5 Jump Wire Yuxing Tang Jump Wire M/C Jump Wire insertion model ECN 3.Validity- Incoming material MIL-STD-105E(II) LCR meter 3 IQC David Zhang Raw material period. Temp. Check the Brand.Check parts of BOM 1.Check lead lenth:1. “FAI”-checking & "Sample"-checking 1.Lot No。 Incoming inscpection procedure inspection AQL=0.8mm 100% 1. Check the program of M/C transfer shift change 1. Checking the Progarm File 2. Frequency Man(사람) Machine(장비) Material(재료) Method(방법) 1.AI first article inspection records 6 Axial Yuxing Tang Axial M/C Axial parts insertion model ECN 3.Check lead lenth:1. of Tin paste / red gule 100% 1.Part station in SMT area 10 SMT mounting Yuxing Tang SMD parts 2.Check the program of M/C PCBA Jump wire transfer shift change 2.Check parts of BOM 1. Check parts of BOM model ECN 2.Part date code check　(SEB3R24) one time/2 hrs 4. 4M QC Flow Chart 4M Process no. Spec.、Part name、Q'ty、 datasheet Couter protection procedure Validity-period。 Diode tester 1.Part date code check(SEB3R24) insertion model ECN barcode scanner 3. Progarm Editing (SEB8R02) Apply red glue on transfer shift change 2.Check lead angle:15° ~30° 2.AI first article inspection records Radial parts auto transfer shift change Radial M/C 2.P/N0.Q'ty. Check lead angle:20° ~40° one time/2 hrs 100% 1. Push-pull force data for SMT part (SEP5R01) 1.2~1. Pre-heat: 350℃+/-20℃。 1.20 ~ 1.Aging input check form (SDR9D20) aging load one time/2 hrs .Check the glue quantity which locates on the model ECN 2. stick NG label and put into 3. Every 2hrs. (SDR1R22) 100% 1. Inspection form of PCBA in process model ECN cold-soldering.Soldering-M/C：255℃~260℃。 (SDR1R23) 17 Double wave solder soldering Yuxing Tang solder bar flux model ECN auto wave-solder 3. scan and flow to the next 22 Initial test first function test Yuxing Tang / 2.check test condition meet the SPEC 1. Monthly maintain form of wave solder transfer shift change DIP TEST equipment 2. Check form of part Manual insert transfer shift change tray 16 M/I Yuxing Tang common parts Name、Q'ty、Lot No。 date code material model ECN fixture 2.check datasheet for component prepare one time/2 hrs 1. Every 2hrs. Checking the Test-program 19 AOI inspection Yuxing Tang AOI M/C / 2. Checking the PCB with magnify ( SEB1R36) 13 SMT inspection Yuxing Tang / appearance model ECN barcode scanner 2. check form of PCBA in process one time/2 hrs barcode scanner 100% 1. solder-short) (SEB3R19) one time/2 hrs 100% 1.Self-inspection 15 Yuxing Tang processing jig prepared material Sample Checking prepare material model ECN 2. warp-soldering. Checing the Quality of SMD-process 2.Daily/weekly maintain form of wave solder one time/2 hrs 1.Self-inspection 100% NG box 1.Self-inspection transfer shift change Repair the "Poor-soldering" point (including 18 Touch up manual soldering Yuxing Tang IRon-soder solder wire 2. Checking the quality of MI 2. Checking the quality of PCB-print one time/2 hrs 100% Power source transfer shift change 1.PCBA inspection form (SEB1R26) 24 Caselin Sun magnifier / 2. Check if there is miss of applying glue 100% 1.02g/cm3，Soldering Speed： 2. Material's checking PCBA sampling samping check transfer shift change 1.60m/Min. Checking the soldering-quality check appearance model ECN 2. (SEB3R19) one time/2 hrs 100% DC load 1. Self-inspection in SMT area check transfer shift change 　nipper magnifier 1. Checking the quality of Soldering surface one time/2 hrs (SEB3R19) 100% 1. Check the P/N and Spec of sillicone transfer shift change 1.For ok products. Checking the PCB with magnify 3. Checking the brand、P/N0、Spec. Materials' checking check transfer shift change (SEB3R21) 20 PCBA inspection Yuxing Tang magnifier / 2.、 2.80+/-0.Inspection form of PCBA in process inspection model ECN 2. Checking the Test-program 21 ICT ICT test Yuxing Tang ICT test M/C / 2.Checking the quality of Soldering surface (SEB3R19) one time/2 hrs 100% 1. Check data form (SEB3R23) transfer shift change AC power source 2.PCBA rejection form (SEB1R30) 3.MES system one time/2 hrs barcode Scanner NG box 100% 1. Soldering-"Q" Checking appearance model ECN 2. QA inspection form in SMT area 1. SMD capacitor measure in SMT area 14 QA inspection Sampling check model ECN Caselin Sun / 2.Daily report of AI/INVERTER QC 1. testing the capacity of "SMD- (SEB1R34) transfer shift change Capacitor" magnifier LCR meter 2. Checking the Part's Spec.equipment adjust (SDS S1R03) model ECN test jig FLUKE-45 station. Push-pull force data for SMT part 4. Inspection form of PCBA in process 3. 100% 1.aging time：2hrs。Temp：45℃+/-5℃。 2. Check form in SMT one time/2 hrs 3. testing the "bonding"-strength Push-pull meter (SEP5R02) one time/2 hrs 3. If It is NG. AOI daily test report (SEB3R27) automatic optical transfer shift change 1.Flux：0. ICT daily test report (SEB3R27) transfer shift change 1.records of AI/INVERTER aging(SDR9R19) 25 Aging burn in Xian Xu aging tools / model ECN 2.Inspection form of PCBA in process model ECN 2. Inspection form of products in process right place one time/2 hrs 3.MES system 1.Self-inspection 23 apply glue Apply RTV bond Yuxing Tang apply glue M/C RTV bond 2.Aging Load:condition meet the SPEC。 1. Checking the Quality of SMD-process (SEP5R01) 100% component processing transfer shift change 1. scan and flow to the next (SEB3R19) 28 Final function test Xian Xu / (ATE) model ECN barcode Scanner station. Check if the lamp or PANEL brightness is electrical check form(SEB3R23) model ECN the same. Visual daily form(SEB3R21) check transfer shift change example: empty solder、wrap solder、 2. and shift B/L to check the brightness one time/2 hrs 100% 1. Stick the NG label on the NG product and finished products in process(SEB3R31) put into the box. NG product must be rework 1.MES system 1.Daily visual form(SEB3R21) 100% 1. 1.MES system .Records of products traking s/n (SEB3R22) pack PCBA into transfer shift change Tape M/C box label、carton 31 Package Xian Xu 2.For ok products. stick NG label and put into 3. Check if there was miss of applying gule 2. Check the heigh of stock and carton 2.25 FLUKE-45 4. Measure the dimension of the product 2. Test the electrical parameter (SDS1R03) 32 OQC Caselin Sun / products AQL=0. Check the P/N、Model name、date、 1. Check if the part was damaged and the other fails 1.check HI-POT test condition meet the SPEC 2. part damage.Finished product store procedure Trailler 33 Warehouse Store product Every store datasheet Jincheng Guo / 2. LIPS/INVERTER inspection 30 100% inspection Xian Xu barcode Scanner / appearance model ECN cold solder、PCB form(SEB3R31) one time/2 hrs 2. for 1. Daily visual inspection form (SEB3R21) 100% 2. Inspection form (SEB3R23) 100% 1.Store datasheet barcode Scanner 3. Check P/N. Check the PIN is damaged in connector 3. Inspection form of PCBA in process Final test transfer shift change ATE 2. stick NG label and put into 3. Check the model of lamp or panel transfer shift change 29 SET test SET Xian Xu SET /Panel jig / 2.Adjust equipment before production Sampling finished MIL-STD-105E(II) AC/DC SOURCE 3. .Carefully check the solder status. If It is NG. For ok products. at the same open the products (SEB1R28) reject note 4.outgoing inspection data of finished barcode Scanner put into the NG box. Do marking on the good products and flow 26 Visual inspection Xian Xu magnifier / (SEB3R19) appearance model ECN out LIPS/INVERTER Final test records of one time/2 hrs 4. Records of tracing the Inverter S/N box model Pen bubble sheet 2.check ATE test condition meet the SPEC 2. cHeck the QA pass seal 3. Put the products in the right place and stick Inspection finished products form (SEB3R19) one time/2 hrs label 1.Finished products inspection procedure DC load 2. scan and flow to the next (SDS1R03) 27 HI-POT safety test Xian Xu / model ECN barcode Scanner station. Model. Check the part. record the related information 1.MES system 5. If It is NG. soldering status.Inspection form of PCBA in process check transfer shift change 3.Inspection form of finished products one time/2 hrs NG box (SEB3R19) 4.MES system 100% 1.MES system 100% 1. Equipment adjust before production transfer shift change HI-POT test M/C 2. at the same time. Stick the NG label on the NG product and 3. Quanitity 1. Adjust equipment before one time/2 hrs NG box production(SDS1R03) 4. and so on 1. .3 # Appendix List No. 56 . Contents 1 POWER Check list 2 Warranty letter ＊Copy-right LIEN CHANG Electronic Enterprise Co.. No copy & disclosure is Allowed. Ltd. LGP42P-12LPB LCD TV Power specification Rev 2. Ltd. All Right Reserved by LIEN CHANG. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Ltd. 57 . 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.3 # Appendix 1 POWER CHECKING LIST ＊Copy-right LIEN CHANG Electronic Enterprise Co. Ltd.. LGP42P-12LPB LCD TV Power specification Rev 2. All Right Reserved by LIEN CHANG.. No copy & disclosure is Allowed. 02) Revision History Rev DATE REMARK Format changed PCB Check Sheet Ver1. LGP42P-12LPB LCD TV Power specification Rev 2. 58 . Ltd.0 2011. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Ltd. No copy & disclosure is Allowed. 6.9 to 1..06..3 POWER CHECK LIST Version 1.0 (2011.0 ＊Copy-right LIEN CHANG Electronic Enterprise Co. All Right Reserved by LIEN CHANG.02 1 Power Check Sheet Ver1. 59 . All Right Reserved by LIEN CHANG. : 400 series Stand by Primary section circuit Location No. Ltd.0 (2011. : 300 series PDP : Va Secondary section circuit Location No. No copy & disclosure is Allowed. This content only applies to CTV 13 : 800 series ＊Copy-right LIEN CHANG Electronic Enterprise Co. V 1 : 100 series (Including Multi primary) Power Secondary section circuit Location No. This content only applies to PDP 11 : 900 series PDP : Vs. OK NG Power Primary section circuit Location No. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.3 Version 1. This content only applies to PDP 10 : 500 series PDP : Vs Secondary section circuit Location No. This content only applies to PDP 12 : 800 series CTV : Power Block section circuit Location No.Va Primary section circuit Location No. : 700 series V LCD : LED Driver section circuit Location No. 02) Details Check Item RESULT REMARK ▶ Components LOCATION NO. LGP42P-12LPB LCD TV Power specification Rev 2. 6. NA 3 : 300 series Inverter Secondary section (Including F/B. V This content only applies to LCD 8 : 800 series PDP : Stand by Primary and Secondary section This content only applies to PDP 9 circuit Location No.. : 600 series V 7 MICOM section circuit Location No. Ltd.. V 2 : 200 series (Including Stand by & Multi Secondary) Inverter Primary section circuit Location No.OVP circuit) NA 4 circuit Location No. V 5 : 500 series 6 PFC section circuit Location No. 6. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. V 26 : From beginning to HS***. V 19 : From beginning to T***. V 29 : From beginning to EL***. Capacitor circuit Location No. Ltd.16 DDC Standard 27 : From beginning to IC***. V 25 : From beginning to J***. OK NG Resistor circuit Location No. All Right Reserved by LIEN CHANG. IC circuit Location No. Thermistor circuit Location No.: From beginning to P***. Zener Diode circuit Location No. V 22 : From beginning to Q***. Varistor circuit Location No. Eyelet circuit Location No. H/S circuit Location No. Ltd. V 2007. V 18 : From beginning to L***. Coil circuit Location No. V 16 : From beginning to D***.3 Version 1.0 (2011. V 15 : From beginning to C***. Diode circuit Location No. LGP42P-12LPB LCD TV Power specification Rev 2. TR/FET/Thyristor circuit Location No. Volume Resistor circuit Location No. No copy & disclosure is Allowed... V 17 : From beginning to ZD***.04. Holder circuit Location No. Gripper circuit Location No. Fuse circuit Location No. NA 30 : From beginning to G***. V 23 : From beginning to VA***.(Including PFC section) Transformer circuit Location No. Connector wafer / Ass`y(Board in type) circuit V 28 Location No. NA Jumper circuit Location No. 60 . 02) Details Check Item RESULT REMARK ▶ Components LOCATION NO.(Including Drive Trans) Bead circuit Location No. V 21 : From beginning to F***. ＊Copy-right LIEN CHANG Electronic Enterprise Co. V 32 : From beginning to TH***. v Should be HD101 or HD601 31 notHD1 : From beginning to HD***. V 20 : From beginning to LB***. Variable Resistance 24 : From beginning to VR***. V 14 : From beginning to R***. V Primary⇔Secondary components (Clearance) V 4 : A space of at least 6mm. (Only.04. (if space is below 6mm.16 DDC Standard 36 : From beginning to IC***. When It Connects Main GND (AC smooth Capacitor V 7 Cap. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. 61 ..04. V 2007. NOTE 0 Comply with the space of the safety request. 1 ( But. A space of at least 6mm) 3 Live ⇔ Neutral : A space of at least 3mm. X-Capacitor circuit Location No. GND) to IC GND.A or Bare Pin near Drain pin) ＊Copy-right LIEN CHANG Electronic Enterprise Co..0 (2011. (Including AC Power supply wafer for Docking) Photo Coupler circuit Location No. AC Socket(Inlet) circuit Location No. V N/A 40 : From beginning to R***. V 34 : From beginning to LF***. All Right Reserved by LIEN CHANG. 37 Relay circuit Location No. it must add insulation sheet) (Power Primary section) Main Current loop is made more V 5 than 3mm on Pattern thickness(width). V 6 DC is no problem.16 DDC Standard 35 : From beginning to SK***. V 38 : From beginning to CY***. Ltd. V 39 : From beginning to CX***. LGP42P-12LPB LCD TV Power specification Rev 2. No copy & disclosure is Allowed.3 Version 1. OK NG Metal Ground circuit Location No. V secure safety distance between pin of the high voltage 8 and pin of the low voltage. V 33 : From beginning to PG***.Y-Cap. 6. (B/Diode ↔ Primary Main cap : Very important ) Don’t pass small signal line under PFC Coil. separate pattern after consideration for pattern impedance.N) ⇔ Safety GND V 2 : A space of at least 3mm.5mm. 02) Details Check Item RESULT REMARK ▶ Components LOCATION NO. Line Filter circuit Location No. : From beginning to RL***. V 2007. ▶ PCB Pattern Space ( Keep a Safety distance) OK NG Primary ⇔ Secondary(GND. Working Voltage is more than 350V. Ltd. In the case of Stand by IC of the Dip type. Fuseble Resistor Location No. In the case of Two Pin.) Creepage Primary(L.Photo Coupler) V Refer to the Attached File : A space(Gap) of at least 6. V N/A Y-Capacitor circuit Location No. use N. (But. 3 Pin : A space of at least 3mm 1 { Distinguish between safety GND and secondary 2 Pin : A space of at least 6mm GND (Use Y-cap with insulation) .3 Version 1. ( Only top side pattern of Epoxy) If use short-height core. 02) Details Check Item RESULT REMARK ▶ Component OK NG When surge test. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.Bottom area : over 5mm ( Only. it must have pass the 7 200A test. (Including X-capacitor) (Only Sony PDP Model) NOTE 0 NOTE 1 Creepage CAPACITOR ＊Copy-right LIEN CHANG Electronic Enterprise Co. UL Test Request If it use only Pattern.2) by 300V (Standard).. component is separated V 2 a heating component over 3mm. secondary In case of trans. is sure to check the item. ( clearance) Primary smooth cap. component is separate as below V . In case of AC Inlet. you must use insulation V This content only applies to 5 tape. 6. Ltd. need Space.Upper area : over 1mm 3 . LGP42P-12LPB LCD TV Power specification Rev 2.4 + V 3. apply to Forming type V N/A 9 with RTV Bond. * if it don’t use Y/G wire.0 (2011. The component is pushed by force. need Insulation Sheet } Beside Primary smooth cap. Screw of Yellow-Green wire is V use more than 3..5Φ. All Right Reserved by LIEN CHANG. The Clearance is V need to at least 6mm between Primary and 8 Secondary components. * Safety GND is role of independence GND. 6 (Wire’s Tube can be use for reduce Barrier tape height) Safety Gr. Between Primary and Secondary V ※ space have to gap of at least 6mm. No copy & disclosure is Allowed. Safety is certainly check. When use Box type Capacitor. Ltd. Don’t touch the core by another parts. 62 . ( To add the space distance with PCB) Insulation Trans of first. When only PCB pattern use. Vertical type Capacitor) (Note 1) Don’t pass the pattern under 3mm area on primary V 4 smooth cap. use Barrier of at least 7mm(6. 02) Details Check Item RESULT REMARK ▶ Component OK NG All of parts should be separated more than 2mm V around CORE (Including all Trans type). 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.. except for the wafer of LPB using for Micom Debugging) ＊Copy-right LIEN CHANG Electronic Enterprise Co. All Right Reserved by LIEN CHANG. No copy & disclosure is Allowed. 10 •In case of Inducted Voltage 1kV (peak to peak) should be separated more than 4mm. 63 . 6. ( if it is difficult. (based on 1000:1 Probe) Between Inverter Trans and Metal Frame(shield) is V 11 separated more than 4mm.0 (2011. 12 (But. Ltd.. Ltd.3 Version 1. LGP42P-12LPB LCD TV Power specification Rev 2. surely add Insulation sheet) Output wafer of the secondary use add type V N/A of a fixed pin. Ltd. High Voltage opened location.Power side Primary & Secondary . (Note 2) 2 • PCB top & bottom side is all marking. LGP42P-12LPB LCD TV Power specification Rev 2.to mark the Only the Inverter output.3 Version 1. 6. 3 Ex) T5A H 250V * Caution: Don’t change the words based on UL’s sentence. Current. Worker V ※ But. 7 (Top side/Bottom side) . caution(Safety V title). Considering Dead Space of Tool V 10 structure. AC inlet Wafer must be marked “L”/”N”.T. V . V 4 (Fuse Marking is the same) High Voltage warning mark have to be input.Marking : CTI 600 (More than 600V) Input Caution Mark in a Circuit diagram V 12 (CCL standards) Input Screw Mark in Bare PCB V 13 NOTE 2 NOTE 3 NOTE 3-2 Safety GND 규정 Input/Output B/D-in socket ＊Copy-right LIEN CHANG Electronic Enterprise Co. except for 2 pin should be located by confirmation. 64 . UL Mark should be input. Current Spec. Certainly receive the final confirm by safety Gr.Primary section Metal. V 6 (Note 3) Classify Primary and Secondary section have to be V marked for separation of Area.H). 8 Each component circuit No. have to be shown V Don’t overlap the Bottom circuit No. in solder pattern/ V 9 Components shape etc. Replace ~ ) Fuse must locate very ease finding scope. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.. Draw PCB marking. : Top & Bottom side When Safety GND is separated from Chassis. V ※ Fuse is located on Live 1 Also docking Type is marked. No copy & disclosure is Allowed. Please Check the attached file in detail Content.Inverter Output : Only LIPS. (Fuse) : All Model To mark the Input/Output Voltage &. Ltd. And.. (For ~ .(QA Request). Fuse rating(Voltage. 02) Details Check Item RESULT REMARK ▶ Essentiality Marking items OK NG AC Socket.(H/Sink). Add Metal area mark for PCB fixing.0 (2011. Check CTI spec in PCB specification V 11 Check Marking in Bare PCB . 5 . All Right Reserved by LIEN CHANG. Ltd. V N/A -Size of the copper around Gripper or Eyelet : More than 5. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. No copy & disclosure is Allowed. ( Including Feed Back Line) 2 [ For the reduce of inverter noise from AC Input. LGP42P-12LPB LCD TV Power specification Rev 2.3 Version 1. (CE restriction item) – Consider design] The Lead of high voltage ceramic CAP applied at V N/A inverter output part must keep insulation distance or be 3 applied RTV bonding.0mm by safety role. Power FET’s Heat sink’s form can change for using shield between AC input and Inverter Trans. V 4 Both ends distance of the Arcing Pattern is 3. only Fuse Dead is OK. 6. V N/A 5 ＊Copy-right LIEN CHANG Electronic Enterprise Co. even though the article force is applied.. only.) GND Arcing pattern Slit size is 1. it is no problem after confirmed OVP/OLP and etc Worst condition. V 2 (Use Y1 Class) In case of lightning surge. (Between L and N) Conducted Emission Test Condition : V 110Vac/220Vac & 50Hz/60Hz 5 TV Model : GND Connect / No connect VIVID/STANDARD. Check size around Gripper or Eyelet of Inverter Trans. All Right Reserved by LIEN CHANG..5mm 4 -Pattern Size around Gripper or Eyelet : More than 6mm (But. Lightning Surge to L/G & G/N : 3KV over Y-Cap. HDMI/ANTENNA ▶ INVERTER (only LIPS) OK NG 1 Do use Ballaster capacitor. Ltd.2mm. only apply LIPS of more than 32Inch) Inverter wafer use horizontality type. Varistor must use V 1 more than 14Φ 620V.0 (2011. 02) Details Check Item RESULT REMARK ▶ EMI OK NG When Lightning Surge is L/N Test. V N/A When small signal AC pattern pass around to 4mm V N/A from Inverter Trans. V 3 (Countermeasure : Protect to arcing. 65 . Varistor is closely located Fuse. V 10 Check Marking on component. Actual Component. (Take conference previously with LGEAZ.0 (2011. Don’t use RN Type (Metal Film Type) Resistor over V In June 26th 08. When apply TO-220. apply to Fusing Resistor. when Fusing Resister don’t apply. 2 If they are differ. 6. Also Terminal type must be checked 3 Don’t use Litz Wire. You have to check the spec. We have history forming. IC. (Only. Ltd. 66 . V USTC 4 Apply to PFC Bypass Diode. No copy & disclosure is Allowed. 11 Use Resister of the Dip Type certified standard. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. We have had 7 100kohm. LGP42P-12LPB LCD TV Power specification Rev 2./Drawing or request the component test to IQC(in case Board in type connector. (Note 4) V See attached file(Bypass) When use Relay. LGEND about this issue. Use model sold to the Japanese market) NOTE 4 NOTE 5 Bypass-Diode Relay ＊Copy-right LIEN CHANG Electronic Enterprise Co.. (Note 5) V See attached file(Relay) 5 (But. Ltd. Check Relay Open Test – Check PL Condition) Use of High Ripple & Low Impedance type’s V 6 rectification CAP at primary control IC VCC. LGEND wants forming type in all TO-220. In this case.3 Version 1. V 1 Housing`s Maker of Connector what Main Board V /Power Board (LIPS) have to be same with Wafer Maker. All Right Reserved by LIEN CHANG. TO-3P type FET. Lead length and pitch must have checked by issues 8 Heat-sink. when use V 9 H/sink. Approval sheet on PDM. wafer and other component at special type model which manages Lead length.. Component in Critical Component List. 02) Details Check Item RESULT REMARK ▶ ETC OK NG Don’t use CAN Type Fuse. problem about this at MP for LGEND. Diode. TO-3P type’s components) Check the Lead length of PCB bottom side. V In March 08 for LGEAZ CKD PQ Lead length is shorted because of cutting after event . If discharge resistance is used model sold to the V Japanese market. responded to the emergency So. 3 Version 1. Ltd. Ltd. All Right Reserved by LIEN CHANG. 02) Details Check Item RESULT REMARK ▶ Attachment OK NG V 1 PL check List PL_280119 ＊Copy-right LIEN CHANG Electronic Enterprise Co... 6.0 (2011. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. 67 . LGP42P-12LPB LCD TV Power specification Rev 2. No copy & disclosure is Allowed. ..3 # Appendix 2 Warranty letter ＊Copy-right LIEN CHANG Electronic Enterprise Co. LGP42P-12LPB LCD TV Power specification Rev 2. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. 68 . Ltd. No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG. Ltd. 69 .3 ＊Copy-right LIEN CHANG Electronic Enterprise Co. No copy & disclosure is Allowed. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co.. All Right Reserved by LIEN CHANG. Ltd. Ltd.. LGP42P-12LPB LCD TV Power specification Rev 2. 70 .3 Control list of environment-related substances Contained Description Substances Remark YES NO Lead(Pb) and its compounds  Cadmium(Cd) and its compounds  Mercury(Hg) and its compounds  Level A-Ⅰ Hexavalent chromium and its compounds  Polybrominated biphenyls(PBB)  Polybrominated diphenylethers(PBDE)  Polychlorinated biphenyls (PCB)  Polychlorinated naphthalenes (PCN)  Polychlorinated terphenyls (PCT)  Short-chain Chlorinated paraffins (SCCP)  Asbestos and its compounds  Level A-Ⅱ Ozone Depleting Substances  Azo compounds  Nickel(Ni) and its compounds  Specific Organic tin compounds  Arsenic(As) and its compounds  Formaldehydes  Polyvinyl chloride (PVC)  Phthalates  Beryllium(Be) and its compounds  Antimony(Sb) and its compounds  Level B Selenium(Se) and its compounds  Palladium amd its compounds  Bismuth and its compounds  Other Chlorinated flame retardants  Other brominated flame retardants  ＊Copy-right LIEN CHANG Electronic Enterprise Co. LGP42P-12LPB LCD TV Power specification Rev 2. All Right Reserved by LIEN CHANG. No copy & disclosure is Allowed.. Ltd.. 聯昌電子企業股份有限公司 Lien Chang Electronic Enterprise Co. Ltd.