Lexus 2nd Gen Sport Pedals Installation Tutorial

March 30, 2018 | Author: Harold Brown | Category: Mechanical Engineering, Manufactured Goods


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Description

2nd Gen Sport Pedals Installation tutorial w/ picsHere's a quick tutorial, to be improved over time. Dead Pedal: 1) Yank out the dead pedal; use brute force, pulling from the top end. 2) The new dead pedal just snaps into place. NOTE: the new pedal comes with white receiving clips, remove those if the existing ones are still good. Brake Pedal: The sport brake pedal consists of an aluminum pedal pad, with a rubber backing and four (4) rubber "lips" designed to fit around the pedal core. 1) Remove the existing pedal covering by lifting the rubber lips behind the pedal. 2) Put the new pedal in place. It only fits one way. All 4 rubber lips must be fully extended around the pedal core, which can take a little while to do. Be patient. It is essential that all lips be fully extended around the pedal for obvious safety reasons! Accelerator Pedal: 1) Locate the accelerator pedal; it's the one you press to send more money to the sheik of Kuweit. Then locate the accelerator assembly at the top. Remove the lower dashboard panel if you're so enclined, to get more working space (held by screws & clips) 2) Open the accelerator assembly using a Torx screwdriver bit to remove the 4 screws. Torx bits are shaped like a little star, and can be found at hardware stores, or any computer store. I recommend you use the shortest screwdriver you can find due to the tight space you'll have to work in. You may have a hard time applying enough force, so use both hands! NOTE: there are NO wires or electronics to worry about in there, just plastic pieces & metal springs. Anyone can do this! 3) Inside the assembly you will see the rest of the accelerator pedal. including a little paddle-like extension. or better yet take a picture with your digital cam. that presses against a spring. If you can open without everything falling out. Here's what to expect. please pardon the bad drawing skills and lack of photo: . take a moment and study it. The metal shaft is very solid. you're unlikely to bend it if you are reasonably careful. then punch out the pin holding the pedal with a punch tool or a nail set ($2 at your hardware store) and a hammer.4) Pull the pedal out. . Place it in a wise as show below. a couple of little plastic pieces making up that little paddle extension will most likely have fallen out: black paddle piece. Don't panic: they only fit one way! The spring is actually two springs that fit into each other like so: 6) Reassemble by putting the pedal assembly back into the housing (over the round shaft inside the housing.5) Put the pedal back together. pushing the pedal back up. . insert the spring in the empty space above the pedal. then while holding it with one hand. Make sure you use all your fingers to keep things in there as they'll want to jump back out! Be patient. The spring should push against the little paddle. and a white stop tab. Its role is to keep the spring from rubbing against the cover. You're done! 9) Test-drive the car. Center that rubber thingy over the spring as you put it in place. facing you when placed into the housing. .7) The spring also comes with a little black rubber "sleeve". 8) Place the cover back up. insert and tighten the 4 screws. Check for normal operation. Then it's Miller time! In that order. it fits on top of the spring. please. making a squeeky noise. fitting each of its end between spring coils.
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