LEVALIGN® UltraiS Flatness Operating handbook Edition May 2013 DOC 40.201.en Firmware version 3.xx PRÜFTECHNIK Alignment Systems GmbH, Ismaning, Germany Fax: +49.89.99616-100 Email:
[email protected] Foreword A user’s handbook Dear Customer, Welcome to the world of geometric measurements using LEVALIGN Ultra iS, another innovative product from PRÜFTECHNIK, a company that helps keep the world rotating. This guide is designed to help the user work through the system with the required ease. It is the standard work for flatness measurements using LEVALIGN flatness laser in conjunction with ROTALIGN Ultra iS computer and sensALIGN sensor. The handbook is meant to be a quick learning tool that hopefully should make easy reading. PRÜFTECHNIK Alignment Systems GmbH Freisinger Str. 34 85737 Ismaning Germany Tel +49.89.99616-0 Fax +49.89.99616-100 Email
[email protected] Edition May 2013 Part number DOC 40.201.en Firmware version 3.xx LEVALIGN®, ROTALIGN® and sensALIGN™ are registered trademarks of PRÜFTECHNIK Dieter Busch AG. PRÜFTECHNIK products are the subject of patents granted and pending throughout the world. Contents subject to change without further notice, particularly in the interest of further technical development. Reproduction, in any form whatsoever, only upon express written consent of PRÜFTECHNIK Alignment Systems GmbH. © Copyright 2013 by PRÜFTECHNIK Alignment Systems GmbH 1 LEVALIGN Ultra iS handbook Foreword LEVALIGN® Ultra iS, a new generation laser system has been specifically developed for precise flatness measurements of foundations, bed plates, machine half casings, and most surfaces. The system incorporates LEVALIGN flatness laser, ROTALIGN Ultra iS computer and sensALIGN sensor. The sensor is mounted on any magnetic surface using a magnetic base adapter. The visible 635 nm laser beam measures the surface height at different positions. Stable Bluetooth communication between the sensor and the measurement computer ensures reliable and flexible operation. ROTALIGN® Ultra iS computer instantaneously plots measurements in vertical and horizontal planes. Using offset tubes, it is possible to measure surfaces with different levels. The Live Move function lets the user follow mechanical adjustments as they are made: all changes are shown in real time on the transflective backlit coloured screen. The flatness application running on ROTALIGN® Ultra iS computer is designed for especially simple and convenient operation. It leads the user through the entire measurement procedure step-by-step. With this system, one is in possession of a geometric system that can be used in industries such as petrochemical, processing, paper mills, shipping, glass, marine engine builders, mobile crane manufacturers, and power generation. Service companies and OEMs should also find this system extremely useful. 2 We welcome your feedback and suggestions. PRÜFTECHNIK Alignment Systems May 2013 Ismaning, Germany ...... ...... . .. ... ...... ....... .... . ......... ... ..... .... 57 4.. . .... ....... .. ... . .71 sensALIGN sensor ‘ON/OFF/CHARGE’ workflow ........ .. .... ............. ............9 Measurement context menu items .... .... . . ...37 3.... .. . ... ................... .................... ............ ..... 9 2.31 3.......... . ......................... .... ...... .... .. ...... 21 3....... ............. .37 3... ... ...... . ...... ........ ..... ..... ... ....... ...... . .... ............. .............1 Starting the flatness application . . ............... ..... ........ . ......900 ....... ..... ... ............ .... . ......... ................................49 3... ..... . ......... .............. .......12 2.......... ..73 Declaration of conformity ....70 Appendix ...... ... . . 5 1. ........ . ...... ... ..5 Handling precautions .... .......... . .. ...... .22 3.... . . ............................ ............. ....... .... .......... .......... .........2 LEVALIGN Ultra iS flatness ‘Add-on’ package ALI 40... ... .... ....... ....... .006... . ........ .. . 71 LEVALIGN Ultra iS system technical data........ ...... .. ... ......... ....... ................. . ... .. ............ ........... ... ............... ..... .............. ....... ... .. ........... .... ............................ .............3 Getting to know the ROTALIGN Ultra iS computer ....... ............................ .. ................ ................ ...................... .... ........... ......... ..Contents Contents A user’s handbook . .... .................... ......... ........ .......... . ...... ...... . ....................... .. ....... .... ....5 1.. ............ .7 Laser beam adjustment ........ .. .. ............... .. . .. . .....................6 Editing grid points....... .. .................... ....... 2 Chapter 1: LEVALIGN Ultra iS flatness package .... .. .... .............. .............. .. ... .. .. ... ..... ........ ..............5 Dimensions ...................... ............ .68 4. ......19 Chapter 3: Flatness measurement ....... . ........ ..... ......... ....1 Safety notes .. ......... ......... ...... .... .. .........8 Chapter 2: System description ..... ... ... ... .. ........... ............. ... ....... ........ ......... ..... ..... .................. ..............24 3... . .. ..1 Foreword ..... ........ ..... ..57 4....... .... .... ....... .. ..... .......... ... .. ....... ... ........ .. .. ........................4 Set-up.... ..........................2 Getting to know the LEVALIGN flatness laser ..... ..... .... . ..... . ............... ...... ....28 3. .... .. ...10 2... ...........3 Operating principle ........... ............. . . . ...... ................ .................. .................... ...... ........... ........ .. ................ ........ ............. ............................................ ... . .......010 ......... .. ........ ................. ...................... .... ... .. .......... . . ................. .....2 Creating templates ....... ............ . ................ .... . ........ .... ........................ ... ...74 Index .. ......................3 Deleting created templates from the program manager ........... ....................................... .......1 LEVALIGN Ultra iS flatness package ALI 40.. ........ ...... .......... .23 3. .... ...... .... .... ......... ... ......... .4 Available applications and options .... ..... ..........11 Move .........21 3........ ............................. . ........ .......... 77 3 .................... ............ .... ..... ......9 2................. ... .................. . . ............... ............ .. .... ... .......... .... .... ... ..... ..... ............... ................ ............. ....................... ....15 2.1 Configuration ............ . ................ ............. . ......8 Taking measurements ......... ...... ..54 Chapter 4: ROTALIGN Ultra iS configuration .... ......... . ........... ..... ...... .........41 3..... ...... .4 sensALIGN sensor ALI 4.......................... ............ ..... . ......... ...............10 Evaluating results ....67 4... ........ .............................. .......... .. .2 Flatness measurement with LEVALIGN laser . .. ......................... ............. ........ ..................... ........... .. . .......... ........ ..... ....... .... ................ ..... .................... ............ LEVALIGN Ultra iS handbook This page intentionally left blank 4 . 010 ALI 40.651-I AC power supply/charger (universal) – for powering and charging ROTALIGN Ultra iS computer and rechargeable battery 5 0.910-IS ALI 4.02 /m mm 0. Please check your packaging slip to ensure that you have received all the ordered and shipped parts.960 is mounted] ALI 12. The package comprises the following listed items.010 is the standard LEVALIGN Ultra iS flatness package.900 ALI 12.910-IS Flatness laser [635 nm] including 9V battery 90109 ALI 4. ALI 4. Care must exercised when changing the plugs.201 and rechargeable battery ALI 4. UK and Australia.202 ROTALIGN Ultra iS computer including stand ALI 4. .202 ALI 4.821 LEVALIGN Ultra iS case with insert ALI 6.02 mm/m ALI 6. Please refer to the plug mounting procedure on page 73. US.821 N E P O PR ÜF TE CH NIK ALI 4. 1.603 ALI 4.651-I CAUTION: The universal mains adapter is supplied with plugs for the EU.Introducing LEVALIGN Ultra iS Chapter 1: LEVALIGN Ultra iS flatness package LEVALIGN Ultra iS flatness is available either as a stand alone or an add-on package to ROTALIGN Ultra iS.900 sensALIGN sensor [sensALIGN rechargeable battery ALI 4.1 LEVALIGN Ultra iS flatness package ALI 40. 921-2 6 ALI 4.651-I sensALIGN charger/adapter [universal] ALI 6.501-IS EIN AU S .773 Flatness plunger holder ALI 6.953 Distance sleeves ALI 4.773 ALI 4.651-I ALI 6.952-IS ALI 6.LEVALIGN Ultra iS flatness handbook ALI 4.953 ALI 4.501-IS Magnetic base adapter ALI 6.921-2 sensALIGN sensor and laser cable ALI 4.952-IS Accessories for magnetic base adapter ALI 6. Introducing LEVALIGN Ultra iS 0 0739 1054 Allen key for laser battery compartment 0 0739 1055 Allen key for sensALIGN sensor rechargeable battery 0 0739 1056 Allen key for laser assembly head ALI 13.503 USB/peripheral devices cable ALI 4.700 CD ALIGNMENT CENTER CD ALI 12.CD ALI 4.700.503 .502-2 ALI 12.451 ALI 12.502-2 PC/USB cable ALI 12.451 USB memory stick 0 0739 1054 7 ALI 13. 588 DOC 40.en LEVALIGN Ultra iS flatness handbook For details of other available LEVALIGN Ultra iS flatness stand-alone and add-on packages.501-IS Magnetic base adapter ALI 6.821 LEVALIGN Ultra iS case with insert ALI 13.734 LEVALIGN Ultra flatness firmware voucher 0 0739 1054 Allen key for laser battery compartment 0 0739 1056 Allen key for laser assembly head DOC 40.LEVALIGN Ultra iS flatness handbook ALI 4. please contact your local PRÜFTECHNIK sales representative.201.910-IS Flatness laser [635 nm] including 9V battery 90109 ALI 4.201.905 Lens cleaning cloth ALI 3.700 CD ALIGNMENT CENTER CD ALI 4.201.744 LEVALIGN Ultra flatness firmware registration certificate [not shown] ALI 2.905 1.en LEVALIGN Ultra iS flatness handbook – this guide LEVALIGN® Ultra iS Handbuch ALI 3.588 Tape measure mm/inch DOC 40.953 Distance sleeves (offset shims) ALI 4. Note .en ALI 2.952-IS Accessories for magnetic base adapter ALI 6.2 LEVALIGN Ultra iS flatness ‘Add-on’ package ALI 40.006 8 Contents of the add-on package comprise: ALI 6.773 Flatness plunger holder ALI 6. 910-IS in conjunction with the ROTALIGN Ultra iS computer. CAUTION 9 . This symbol denotes information which must be followed in order to avoid personal injury. Although both the computer and the laser are shockproof to the IP 65 standard. The system must be operated only by properly trained personnel.1. care must be taken to ensure they not subjected to mechanical knocks. 2.1 Safety symbols The following symbols are used in this manual in order to draw the reader’s attention to especially important text. This symbol denotes information which must be followed in order to avoid damage to equipment. This symbol denotes general information and tips regarding operation of the LEVALIGN Ultra iS flatness system.2 CE compliance and electromagnetic compatibility Flatness measurements are carried out using the LEVALIGN flatness laser.1. ALI 4. PRÜFTECHNIK Alignment Systems assumes no liability when components or operating procedures as described in this handbook are altered without permission of the manufacturer. The measurement system fulfils the EC Guidelines for electric devices and those relating to electromagnetic compatibility as indicated in the conformity certificates attached in the appendix. such as that regarding possible sources of danger or useful operating tips. The certificates may also be downloaded from the PRÜFTECHNIK website. Numbers in red circles indicate the corresponding operating step described in this Note CAUTION WARNING 1 handbook and must be performed exactly.202. 2.1 Safety notes LEVALIGN Ultra iS flatness system that combines the ROTALIGN Ultra iS computer with the LEVALIGN flatness laser is to be used in industrial environments to carry out flatness measurements. ALI 6.Safety notes Chapter 2: System description 2. No liability will be assumed when components or operating procedures as described in this handbook are altered without permission of the manufacturer. CAUTION The LEVALIGN flatness laser is powered by a single 9 V battery (type IEC 6LR61) which.10 and 1040. increasing operation up to 150 hours. 50.2 Getting to know the LEVALIGN flatness laser Care must be exercised when moving the LEVALIGN flatness laser.11 except for deviations pursuant to laser notice No. Do not look directly into the laser beam at any time. The red LEVALIGN ‘laser active’ LED on the top surface of the instrument blinks whenever the laser beam is emitted. 2007. Avoid holding the laser assembly head (turret) when moving LEVALIGN flatness laser during and after measurement.LEVALIGN Ultra iS handbook 2. depending on battery make and operating patterns. No maintenance is necessary to keep this product in compliance with the specifications referred to. care should be WARNING taken to avoid staring into the beam. (The natural blink reaction of the human eye is normally sufficient to protect the eyes from any dangers posed by looking at the laser beam briefly.910-IS is classified as a Class 2 laser product. ALI 6. 10 Laser OFF/ON switch Laser assembly head (turret) Turret aperture LEVALIGN ‘active laser’ LED Beam finder switch Built-in spirit level 0.) Do not insert any optical devices into the beam path. The laser operates at 630 – 680 nm and has a maximum radiant power <1 mW.3 Laser safety According to IEC 60825-1. CAUTION – Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. 2. dated June 24.02 mm /m /m mm 0.1. LEVALIGN flatness laser. Lithium batteries of this size can also be used. provides a typical operating duration of 80 hours. It complies with the FDA specifications 21 CFR 1040.0 2 Micrometer screw Laser rotation fine adjustment knob . But as natural blink reaction may fail to occur. 0V RA 61 9 DU04 6LR E LIN KA AL 6 N1 M The engraving above is found on the bottom surface of LEVALIGN flatness laser. 2 allen key [0 0739 1054]. The calibration and service label is affixed in the provided center circle. When this occurs.1 LEVALIGN flatness laser labelling The laser safety label is affixed at the top of the LEVALIGN flatness laser in the position shown in the figure below.2. A plan view of LEVALIGN flatness laser The above laser safety label is located on the top surface of LEVALIGN flatness laser. IEC 6LR61 9V block battery Be careful with the polarity of the battery clip . the battery should be replaced by removing the four Note countersunk screws on the battery compartment located on the base of the LEVALIGN flatness laser using a no. The service and calibration label is affixed at the bottom of the LEVALIGN flatness laser as shown in the figure below. the color of the ‘laser active’ indicator LED changes from red to amber. 2. 11 E L K A L IN Battery compartment cover loosened using a no 2 allen key D U R A A C E L L Battery replacement LL CE .LEVALIGN flatness laser As the battery becomes depleted. oval-shaped function and data entry keys. .1 Operating keys The navigation keys are used to navigate through the menu and display items.7 inch (145 mm) color TFT full VGA display. It uses easy-to-follow icons and comprehensive on-screen menus and hint texts. the ‘On/Off/ Enter’ key. that enable even first-time users to operate the computer without difficulty. The ‘Dimension’ key is used to access machine set-up where machine dimensions and properties are defined.3. or to exit current screen. The data entry keys are used to enter relevant data. bore and turbine diaphragm applications. an On/Off/Enter key. ROTALIGN Ultra iS possesses 3 function keys.LEVALIGN Ultra iS handbook 2. It contains a complete computer with a 5. The ‘Measurement’ key is used to access the measurement screen. The ‘Enter’ key in the center is used to access any selected item or confirm an action. The ‘On/Off/Enter’ key is used to perform the dual function of switching on ROTALIGN Ultra. a clear key and a menu key. The computer is also used to carry out straightness and flatness measurements. taking user to previously selected function. ROTALIGN Ultra iS is built to rugged industrial standards of shock and water resistance. for approximately 5 seconds. ROTALIGN Ultra iS has a user friendly interface. The ‘Up’ key is used as a back/return key. an up key. 12 The ‘Menu’ key is used to callup menu options related to the selected display screen. Pressing it twice brings up the global menu. The ‘CLR’ (Clear) key is used to delete information entered inadvertently. The ‘Result’ key is used to call alignment results into the display. and accessing any selected item.3 Getting to know the ROTALIGN Ultra iS computer The ROTALIGN Ultra iS computer has been developed to effectively handle both simple and complex shaft. press and hold e. 4-way navigation keys. 2. To switch on. which is to be charged only using the battery charger ALI 12.603. use 6 standard ‘C’ size [IEC LR 14] batteries contained in the optional battery compartment ALI 4. This can be done with the battery inside the computer.2 V 6. Alternatively. If the ROTALIGN Ultra iS computer is not in use for extended periods of time.605. Connecting the battery charger to ROTALIGN Ultra iS computer – The LED next to the battery symbol on the keypad blinks while charging takes place. the rechargeable battery or the standard batteries should be removed from the CAUTION unit.3.0 Ah Lithium-ion rechargeable battery ALI 4. a month or more.2 Power supply ROTALIGN Ultra iS is powered using a 7.ROTALIGN Ultra iS computer 2.651-I. 13 USB port/Charger socket Charger socket Sensor socket Navigation keys On/Off/Enter key Up/Clear/ Menu keys Data entry keys Battery status LED Function keys Laser adjustment and alignment condition LEDs Bluetooth communication LED . The computer may continue to be used if the battery is charged inside it. The reverse procedure is used to reinstall the rechargeable battery or the battery housing back into the computer.3.4 ROTALIGN Ultra iS computer labelling The following labels are located on the back of the ROTALIGN Ultra iS computer.3 Replacing batteries The rechargeable battery ALI 4.LEVALIGN Ultra iS handbook 2. turn over the computer taking care not to damage the display and the hard keys. Undo the two screws by turning them counterclockwise a quarter of a turn. If batteries require removal. Note the battery polarity when inserting them in the battery housing ALI 4. With the screws loosened.605. 6 ‘C’ size [IEC LR 14] batteries Battery housing ALI 4. lift and pull the rechargeable battery or the battery housing (depending on power supply source) out. affixed to the rechargeable battery in current use. The above label is affixed on the back of ROTALIGN Ultra iS computer ALI 4.202.605 have identical shapes and are therefore interchangeable.605 Lift battery housing or rechargeable battery after undoing the screws Replace battery housing or rechargeable battery by sliding it into the groove 14 2. If you are using the standard ‘C’ size batteries.3.603 and the battery housing ALI 4. it is recommended to replace all of them at once.603 . The label opposite is on the back of ROTALIGN Ultra iS computer. The housing is removed and replaced in the same manner as the rechargeable battery ALI 4. connect the supplied sensALIGN sensor cable ALI 4.4 sensALIGN sensor ALI 4.3.900 sensALIGN sensor contains two position detectors. Positioned at the front of sensALIGN sensor are following indicator LEDs: › Battery status LED › Bluetooth communication LED › Four beam adjustment LEDs If for any reason the sensor battery runs flat.651-I (charger) 3 ALI 12.921-2 to the charger/adapter/sensor cable socket.503 (short USB cable). measurement may still take place by powering sensALIGN sensor using ROTALIGN Ultra iS computer. ALI 12. In this case.921-2 (sensALIGN sensor and laser cable) 2 ALI 12. ALI 12. Integrated in the sensor is Bluetooth technology for wireless transmission of measurement data to ROTALIGN Ultra iS computer.5 ROTALIGN Ultra iS top panel connectors 1 Sensor socket Ensure correct sensALIGN sensor cable plug orientation to avoid damaging pins 2 3 USB host/slave port The red dot on the USB cable plug must match the red dot on the USB port Charger socket The red dot on the charger plug must match the red dot on the battery socket 2.651-I (charger) sensALIGN sensor also transmits sensALIGN laser data to the computer.sensALIGN sensor 2.503( short USB cable).502 (long USB cable). ALI 12. Note that available cables may be connected to the corresponding numbered sockets as follows: 1 ALI 4. Battery status LED Bluetooth communication LED Note Clamping lever stopper (positioned on sensALIGN rechargeable battery) Clamping lever (depicted here in the ‘locked’ position) Laser beam adjustment LED (four in number) On/Off push button switch Sliding dust cap Charger/adapter/sensor cable socket(shown covered) 15 . which measure the exact position and inclination of the laser beam as the shafts are rotated. The intelligent sensALIGN sensor technology is used to determine shaft rotational angle and machine vibration. 2. -> Laser beam is off the detector All four LEDs blink red twice every second -> Laser beam striking the edge of the detector Two LEDs blink red every second -> Laser beam centred horizontally (in the dotted area) with a bad incoming angle in the direction of the blinking LEDs Two LEDs blink red twice every second -> Laser beam not centred horizontally (out of the dotted area) with a bad incoming angle in the direction of the blinking LEDs Two LEDs blink green every second -> Laser beam centred horizontally (in the dotted area) with a moderate incoming angle in the direction of the blinking LEDs Two LEDs blink green twice every second -> Laser beam not centred horizontally (out of the dotted area) with a moderate incoming angle in the direction of the blinking LEDs All four LEDs blink green every second -> Laser beam centred horizontally (in the dotted area) with a good incoming angle All four LEDs blink green twice every second -> Laser beam not centred horizontally (out of the dotted area) but with a good incoming angle All four LEDs blink red every second when the laser beam fails to strike the detector When the two LEDs on the right blink red once every second. With the lens covered. although the beam strikes the detector at good incoming angle. Observe the four laser beam adjustment LEDs while adjusting the laser beam by turning the turret. it defaults to the Shaft mode. . 16 Laser beam adjustment LEDs Indication All four LEDs light up red then continue to blink red every second -> sensALIGN sensor switched on All four LEDs blink red every second -> Laser beam striking dust cap [laser off]. 2. but strikes the detector at a bad incoming angle.4.1 Understanding the beam adjustment LEDs When sensALIGN sensor is switched on. let the laser beam strike the centre of the sensALIGN sensor dust cap. the laser beam is not centred on the dotted area. The micrometer screws are used to adjust the horizontal laser beam angle. The blinking status of the LEDs is only determined by the horizontal position of the beam expect for the ‘Laser end’ condition where both horizontal and vertical beam positions determine the LED blinking status. The LEDs indicate the angle and position at which the laser beam enters the sensALIGN sensor lens. the laser beam is centred on the detection window. Only then will the correct LED indication for flatness measurement be resumed. and the fine adjustment knob is used to adjust the vertical laser beam angle. Slide the dust cap to open the lens.LEVALIGN Ultra iS handbook 2. and using the micrometer screws and the fine adjustment knob. When all four LEDs are blinking green twice every second. implying that the LEDs adapt the shaft alignment indication status.4. The four beam adjustment LEDs provide additional help when adjusting the laser beam position on sensALIGN sensor position detectors. To revert to the correct flatness measurement status. the sensor must establish communication with ROTALIGN Ultra iS Note computer while in the sensor-sensitive flatness application “Measurement” screen.2 Adjusting the laser beam 1. The LEDs blink either red or green depending on the angle at which the laser beam strikes the sensALIGN sensor lens. As additional help during laser beam adjustment. 17 . Open the lens by sliding the dust cap and check the blinking of the four LEDs. The following situations may be observed on the “Measurement screen during laser beam adjustment: In this case. release the sensALIGN sensor clamping levers and move the sensor upwards and downwards until the laser beam is centred on the dust cap. Eliminate the offset by sliding back the sensALIGN sensor dust cap to cover the lens. the two LEDs on the left blink green every second.Laser beam adjustment 3. In this case. then the laser beam has been correctly centred. If the LEDs are blinking green twice every second. indicating that the laser beam enters the lens with an appreciable angular deviation. During this adjustment. but an offset is present. indicating that the laser beam is at the edge of the detector. the two LEDs on the right blink red every second. In this case.4. use may be made of the “Measurement” screen. indicating that the laser beam enters the lens with a large angular deviation. If all four are blinking green once every second. 5. DO NOT touch LEVALIGN flatness laser. At the same time.8. Carry out this adjustment until all four LEDs are blinking green once every second. then move the sensor sideways. 4. the angle at which the laser beam enters the lens is correct. It may be useful to acquaint oneself with the set-up procedure in section 3. all four LEDs blink red every second. The “Measurement” screen is accessed as described in section 3. the battery status LED blinks green.4 Service and care of sensALIGN sensor The calibration accuracy of sensALIGN sensor ALI 4. To replace the rechargeable battery.No. sensALIGN laser does not require calibration but should also be checked every two years. sensALIGN rechargable battery ALI 4. calibration checking by the date indicated. please contact your local PRÜFTECHNIK sales representative. The battery is charged via the charger/adapter socket using the sensALIGN charger/adapter ALI 4. indicating that the laser beam enters the lens with negligible angular deviation and offset. the battery status LED lights up green for 2 seconds on switching on.3 sensALIGN rechargeable battery ALI 4. During the charging process.960. all four LEDs blink green every second. 2.651-I. the LED lights steady green if the charger remains connected. The measurement procedure may be continued. Refer to the service and calibration label affixed at the bottom of the laser housing.960 sensALIGN sensor ALI 4.900 should be checked every two years as indicated by the service and calibration label (shown at right) affixed at the Note bottom of the sensor housing. When the battery is fully charged. use the provided 2.5 mm allen key [0 0739 1055] to undo the two hex screws that affix the battery to either sensALIGN laser or sensor.960 Hex screw 3 4 5 Please return the system components to your authorized PRÜFTECHNIK service center for 6 7 8 18 . Such parts must be taken to the nearest collection facility. Used batteries should be disposed of in an environmentally-sound manner! 2.4. If you have any questions regarding the WEEE Directive. Date 1 12 2 9 10 11 S.4.900 is powered using the sensALIGN rechargeable battery ALI 4. If the battery capacity is greater than 50% [acceptable capacity for measurement]. Type 14 Any waste electrical and electronic parts of the ROTALIGN Ultra iS system including memory sticks must be disposed of in accordance with the WEEE (Waste Electrical and Electronic Equipment) Directive.LEVALIGN Ultra iS handbook In this case. ensure that the batteries are not defective. DO NOT ship the unit with the defect battery back to PRÜFTECHNIK. the following points should be observed: LEVALIGN flatness laser and sensALIGN sensor housings.5 Handling precautions The LEVALIGN Ultra iS flatness system and its related components are precision instruments and should not be dropped or subject to physical shock. dry and well-ventilated location.5. ROTALIGN Ultra iS computer housing may be wiped clean using a soft cloth dampened with a mild. service or repair.pruftechnik.5. Please return the system components to your authorized PRÜFTECHNIK service center for calibration checking by the date indicated. CAUTION 2.5.2 Care The sensALIGN sensor lens must be kept clean.1 Storage Use the LEVALIGN Ultra iS case ALI 4. If the system is not used for an extended period. remove the related batteries from the components and store the components in a cool. If you suspect a defect in the battery. 2.com. Use the supplied lens cleaning cloth ALI 2. CAUTION . The relevant safety data sheets for all PRÜFTECHNIK Alignment Systems batteries are posted on the PRÜFTECHNIK website at www. non-abrasive detergent. Avoid vigorous polishing to preserve the anti-reflective coatings of the glass elements. You may contact your local representative for further information. The packaging and dispatch regulations for any given battery are described under paragraph 14 in the safety data sheets. The display should be cleaned using a soft dry cloth.821 to transport the system and its related components. Observe the storage temperatures and humidity specified in the technical data. 9 10 11 14 3 4 5 years as indicated by the coloured label (shown at left) located on the bottom of both 1 12 2 6 7 8 The calibration accuracy of the system components should be checked every two In the example above the calibration due date is November 2014 19 When returning battery operated LEVALIGN Ultra iS system components to PRÜFTECHNIK for calibration.2. 2.905.3 Maintenance Although LEVALIGN Ultra iS flatness system is essentially maintenance-free. 5. 2. PRÜFTECHNIK products that fall under this directive are marked with the shown crossed-out wheeled bin symbol and must be disposed of according to this directive. The marked components must be disposed of with PRÜFTECHNIK or their authorized disposal partners.pruftechnik. Please visit the website on a regular basis for information on new and current products. If you have any questions regarding the WEEE Directive. The relevant safety data sheets are available for download and reference on the PRÜFTECHNIK website at www. Note . the aviation industry has put forward stringent regulations for air transportation of magnetic material.4 Disposal Any waste electrical and electronics parts of LEVALIGN Ultra iS flatness system including memory sticks must be disposed of according to applicable safety and environmental regulations.LEVALIGN Ultra iS handbook 2. Customers in member states of the European Union must adhere to the EU directive 2002/96/ EC on waste electrical and electronic equipment (WEEE).6 Attachments 20 Any amendments to the issued certificates will be posted on the official PRÜFTECHNIK website – www. To comply with this regulation. Such parts must be taken to the nearest collection facility.com. 2. The magnetic field strength of such components must not exceed specified limits. please contact your local PRÜFTECHNIK sales representative.pruftechnik.5.com.5 Transporting magnetic brackets and other magnetic components To ensure that stray magnetic fields do not affect the avionics in aircraft.5. keeping it well below the required limits and therefore causing no restrictions for air transportation. a cover plate has been developed for all PRÜFTECHNIK Alignment magnetic brackets and components that lowers the magnetic field strength significantly. a green check mark appears next to the application. press e to access the “Licence Manager” screen.1 Starting the licence manager After switching ROTALIGN Ultra iS on. . In most cases the application is licenced at the factory and the system is delivered with the LEVALIGN Ultra flatness firmware registration certificate ALI 4.1. then press e to proceed with entering the application registration key in the editing box.Starting the flatness application Chapter 3: Flatness measurement 3.744 Note which contains the entered licence code. Press e to access this option. 3. use the navigation keys to highlight ‘Configuration’ icon. 21 With the icon highlighted. a licence code must be entered in the licence manager.1 Starting the flatness application Before the application can be started. Use f/g to highlight ‘Flatness’. The licenced flatness level appears as a suffix to the firmware version. then use the navigation keys to highlight the ‘Licence Manager’ icon. After successful registration. Note Laser assembly head [turret] 0.2 Flatness measurement with LEVALIGN laser 3.0 2 22 0. The laser assembly head can be rotated through a full circle. This enables the laser beam be used as a reference plane. 3.02 mm/m Laser rotation fine adjustment knob Built-in spirit level Micrometer screw .LEVALIGN Ultra iS handbook The application levels are ‘Standard’ and ‘Advanced’ for the LEVALIGN flatness laser and ‘Expert’ for LEVALIGN expert laser.2. The built-in spirit levels are used to set the laser plane parallel to the earth’s surface or perpendicular to the earth’s gravity field. The registered level will appear as a suffix to the firmware version. The application ‘Flatness’ may now be started.02 mm /m /m mm 0.910-IS The laser uses a diode that emits a ray of red light which is visible where it strikes a surface. This adjustment is achieved using the micrometer screws. Avoid holding the laser assembly by the head when moving the LEVALIGN laser during and after measurement.02 mm/m Laser OFF/ON switch LEVALIGN ‘active laser’ LED 0. Exercise care when moving LEVALIGN flatness laser.1 LEVALIGN laser ALI 6. As sensALIGN sensor is moved across the workpiece. Once measurements are completed. 3. sensALIGN sensor is positioned at different points of the surface.4 ‘Set-up’. the LEVALIGN laser beam forms the reference plane. and measurements taken. Different brackets allow this principle to be applied on a wide range of applications. When measuring levelness. The air bubble in both vials should be in the center.Operating principle 3. sensALIGN sensor uses a large high definition position sensitive detector (PSD) to precisely measure the position of the laser beam. a 3-D flatness profile of the measured surface is obtained. the laser beam position on the sensor changes according to deviations in height.3 Operating principle Surface flatness measurement is essential to any industry concerned with the manufacture of precision flat components. The “buck-in” procedure allows the user to establish a laser plane that is parallel to three points in space. 23 . the three points forming a plane. The micrometer adjustment screws are used to level LEVALIGN to the horizontal plane. the laser beam is levelled using the built-in spirit levels. In this case. Flatness on the other hand is measured by creating a flat plane using the “buck-in” (making parallel to) procedure. This procedure is described fully in section 3. ROTALIGN Ultra iS computer uses the laser beam coordinates from sensALIGN sensor to display the flatness diagram showing the deviation at each measurement position.1 Levelness and flatness LEVALIGN flatness laser is used to determine the levelness and flatness of surfaces.3. LEVALIGN flatness laser used in conjunction with ROTALIGN Ultra iS is used to determine surface flatness – or more precisely changes in surface flatness. . This can either be the surface being measured or an outside one.02 mm/m 0.02 mm/ 0.02 mm/m 0.4 Set-up 3.954 24 0.02 mm/m The sensor mounting configuration on the left is used if LEVALIGN flatness laser and the sensor assembly are both at the same height. LEVALIGN flatness laser does not require any special mounting.4.02 mm/m NO O FF LEVALIGN flatness laser mounted on the tripod ALI 6.956 positioned outside surface being measured The sensor mounting configuration on the left is used if LEVALIGN flatness laser and the sensor assembly are at different heights. 0.956 may also be used. The unit sits firmly on any horizontal surface. The LEVALIGN industrial tripod stand ALI 6. LEVALIGN flatness laser and sensALIGN sensor mounted on the workpiece whose flatness is to be determined.LEVALIGN Ultra iS handbook 3.0 2 m mm/m LEVALIGN flatness laser positioned on surface to be measured sensALIGN sensor mounted on the magnetic rotatable bracket ALI 6.1 Mounting LEVALIGN flatness laser and sensALIGN sensor Due to its design. NO O FF 0. The recommended sensor assembly uses the supplied magnetic base adapter with the upright removed. The multi-purpose adapter is fixed to the plunger using two thumbwheel screws. sensALIGN sensor is mounted on the flatness plunger holder ALI 6.954. The sensor may also be mounted on specialized PRÜFTECHNIK brackets such the magnetic rotatable bracket for flatness measurement ALI 6. 25 Finally sensALIGN sensor is mounted onto the support posts ready for measurement. g The flatness plunger holder is then e attached to the magnetic base with the attachmentt screw. Plunger Attachment screw Thumbwheel screw used to fasten plunger ON OF F The plunger support rt screw touches the surface at the pointt to be measured The supports posts are mounted on the forward openings of the adapter if the sensor is to be mounted below the adapter.501-IS. You may consult your Note local PRÜFTECHNIK representative for details. .773 which is attached to the magnetic base adapter ALI 4. The support posts are then mounted onto the adapter dependent of the position of the sensor.Set-up 1. 4. Determine the points to be measured by marking a grid on the object surface. place the sensor assembly at the near target position.LEVALIGN Ultra iS handbook 2. a far position (preferably in a straight line from the near position) [B].952-IS 3 Far target position 4 B 26 C The positioning of LEVALIGN flatness laser determines which micrometer adjustment screw is to be turned. Select three points on the surface to be measured that are going to be reference points for the laser plane.0 mm Near target position .0 /m2 /m 0. to center the laser beam on the sensor sliding dust cap.02/m 0mm 2 A 90° target position mm Near target position . 5. and by how much. 3. 6. and a third point at 90° to the laser [C]. With the sliding dust cap covering the lens. Switch on the laser. 0. This adjustment defines the height of the sensor when close to the laser. Schematic aide-mémoire sensALIGN sensor 2 Magnetic base adapter Adapter – part of accessories (ALI 6. Unlock the yellow sensALIGN sensor clamping levers then move the sensor vertically. The three points are selected such that one is as near the laser as possible [A].02/m 0mm . The three points will determine a plane. then the laser plane has been formed. move the sensor assembly to the diagonal position (labelled D). Now move the sensor assembly to the 90° target position. The micrometer adjustment screws and the fine adjustment knob should never be adjusted when the sensor is in the diagonal position. the beam strikes the center of the sliding dust cap.02 X .02 Y mm /m mm mm /m 9 02/m 0.mm 0. and using the micrometer adjustment screw positioned on the opposite end of the laser assembly head aperture (in this case labelled Y). Now move the sensor assembly to the far target position and center the laser beam on the sensor sliding dust cap using the micrometer adjustment screw positioned on the opposite end of the laser assembly head aperture (in this case labelled X ).mm 02/m 0.02 /m 02/m 0. If however.mm 0. repeat steps 4-8. 9. 8. Move the sensor assembly back to near target position [A]. The laser beam should strike the center of the sensor sliding dust cap. Note Far target position D 27 8 7 0. The laser should strike the center of the sliding dust cap. As a final confirmation. If it does not.Set-up 7. center the laser beam on the sensor sliding dust cap. Use the navigation keys to highlight ‘File’-> ‘New’.5. press e. . Use the navigation keys to highlight the ‘Flatness’ application icon. Open a new file using the context menu items ‘File’ -> ‘New’. The “Overview” screen opens. confirming selection by pressing e. This is used to select the shape of the surface to be measured.5 Dimensions 3. The context menu is accessed by pressing q. Press e to start the application. 28 With the submenu item ‘New’ highlighted. The screen in which the surface grid dimensions are to be entered appears.1 Switching on ROTALIGN Ultra iS computer If not already switched on. press e and hold for approximately 1-2 seconds. Use the navigation keys to select surface shape required or choose the necessary template.LEVALIGN Ultra iS handbook 3. The opening screen shown below appears. The “Create new file” screen opens. The editing box appears also when the value box is highlighted then e pressed. After all required grid values have been entered. . Press either e or ß to confirm entry.Dimensions In this example. 29 Confirm selection by pressing e. a rectangular surface grid has been selected. An overview screen of the configuration appears. Use the navigation keys to move through the grid value boxes. Enter the required values directly using the data entry keys. The editing box appears when entering a value in the value boxes. Use the navigation keys to select item to be edited. use the navigation keys to highlight ‘Proceed’. use the appropriate context menu item.LEVALIGN Ultra iS handbook The full screen mode is accessed by pressing To access the context menu item. q then use the navigation keys to highlight ‘Full screen’. To edit points of interest on the grid. After highlighting ‘Full screen’. The full screen mode appears by pressing e to confirm selection. Use f/g to highlight ‘Full screen’. press d or via the context menu item ‘Full screen’. The full screen mode appears. . The “Set-up” screen context menu item ‘Zoom’ may be used to zoom the surface grid in or 30 out. confirm selection by pressing e. Note .1 Adding new rows and columns The “Set-up” screen context menu item ‘Add’ is used to add complete rows or columns to the existing grid. Currently highlighted row Newly added row 31 If however ‘Column’ was selected.6.6 Editing grid points 3. Column B is the currently highlighted column. a new column appears to the right side of the one currently highlighted. The newly added column or row is always equidistant from the two neighbouring columns or rows. Column C is the newly added column. depending on grid item being added. use the navigation keys to highlight ‘Add’ followed by either ‘Row’ or ‘Column’.Editing grid points 3. If ‘Row’ was selected. With the context menu displayed. Press e to confirm selection. a new row appears below the one currently highlighted. use the navigation keys to highlight ‘Delete’ followed by either ‘Row’ or ‘Column’.6. The context menu appears. The confirm delete dialog appears. Use f/g and highlight the context menu item ‘Edit point’. then press q. 3.6. With the context menu displayed. Alternatively. depending on grid item to be deleted.2 Deleting rows and columns The “Set-up” screen context menu item ‘Delete’ is used to delete complete rows or columns from the existing grid.LEVALIGN Ultra iS handbook 3. pressing e with the required measurement point highlighted opens the point editing pane.3 Editing measurement points From the set-up screen. use the navigation keys to highlight the measurement point to be edited. . then press e. 32 Use h/i to highlight ‘Yes’ then confirm row/column deletion by pressing either e or ß. 4. the measurement point D2 is being assigned the name ‘Ref. In this example. Note . the x value of the measurement point C4 [assigned the name ‘Ref:] has been edited from 286 mm to 300 mm. Use the navigation keys to select the next item to be edited. 2. Use the navigation keys to access the pane.’ The name and the position of the selected measurement point is edited as follows: 1. Once the changes are confirmed. The red flag on the grid point [ ] indicates that the grid point name has been edited. In this example. 3. all measurement points in column C are affected. a ‘confirm change’ dialog appears. Either press e to access the editing box or edit the name or dimension directly using the data entry keys. Confirm changes by pressing either e or ß. Before changes can be effected.Editing grid points Press e to confirm selection. Highlight the name or dimension box using the navigation keys. The point editing pane appears. 33 If either the x or y position of a measurement point is edited. the entire column or row changes. the offset must be taken care of without moving LEVALIGN flatness laser. use the navigation keys to select grid point that requires shimming.6. From the full screen in set-up. From the context menu that appears. This offset is compensated by applying offset tubes and shims on the sensor bracket assembly. Press q.952-IS Sensor Magnetic base adapter ALI 4. 34 Distance sleeve (offset shim) Adapter – part of ALI 6. Alternatively.4 Adding offset values If the object being measured has different levels. Note The added value is accounted for in the calculation as follows: 1. Use of the offset tubes and shims is restricted to using the magnetic base adapter without the plunger holder. use f/g and highlight the context menu item ‘Details’.501-IS . 2.LEVALIGN Ultra iS handbook 3. pressing e with the required measurement point highlighted opens the point editing pane. Use the navigation keys to access the pane. Note: “h-offset” stands for ‘height offset’. 3. These could either be physically non-existent or fixed in order to act as reference points. Press e to confirm selection. After defining a grid point as required. A check mark appears in the ‘Fixed’ box. it may be necessary to define the state of certain grid points. The underscore [_] appears at the applied grid point – in this case C1. and a triangular symbol [ ] appears at the grid point. Use the navigation keys to highlight the ‘h-offset’ value box then enter offset value using the data entry keys. The definition of grid points is carried out in set-up either using the context menu item ‘Edit point’ or alternatively pressing e with the respective grid point highlighted.6. Use the navigation keys to select a specific grid point.Adding offset values 3. Confirm entry by pressing ß. The point editing pane appears. 35 . 4. Press e to fix the grid point. press ß to exit the grid editing pane and proceed to define the next grid point. use the navigation keys and highlight the ‘Fixed’ box.5 Defining non-existing and fixed points Depending on the surface being measured. With the grid editing pane open. 5. If desired. press e to make the grid point non-existent.LEVALIGN Ultra iS handbook Grid points are ‘Visible’ by default. The check mark next to ‘Visible’ disappears. grid points may be made non-existent. and the O symbol [ ] appears at the grid point. 36 Note . Use the navigation keys and highlight the ‘Visible’ box. With the box highlighted. With the desired grid point highlighted. press e to open the grid editing pane. 37 2 3 . 3. The intensity of the beam can be regulated by pressing the LEVALIGN flatness laser beam finder switch.7 Laser beam adjustment 3. readjust the laser beam using the micrometer screws and the fine adjustment knob. It may be necessary to adjust the height of the sensor to ensure that the laser beam strikes the sensor position detector. the laser beam should strike the center of the sensALIGN sensor dust cap 2. Note 3. Observe the four laser beam adjustment LEDs while carrying out the adjustments. the ‘Sensor error’ message will appear on the screen.Laser beam adjustment 3. then the laser beam is correctly centered on the sensor.7.8 Taking measurements With all four sensALIGN sensor laser beam adjustment LEDs blinking green once every second – an indication that the laser beam has been correctly adjusted – press m to open the measurement screen.4. proceed to place the sensor assembly at a point of interest on the marked grid.8). If all four LEDs are blinking green once every second. Slide the sensALIGN sensor dust cap to open the sensor lens and observe the four sensALIGN sensor laser beam adjustment LEDs.1 The principle 1. With the laser set up as described in section 3. and you may proceed with measurement (section 3. If the set-up was carried out correctly. If however. As sensALIGN sensor has not yet been initialized. Press q then use the navigation keys to the submenu context item ‘Sensor selection. the laser beam is not correctly centered. Use f/g to highlight ‘Scan for wireless devices’. the neighbourhood is scanned for Bluetooth devices. Press e to take measurement at the current position on the grid. Note . Use f/g to select the appropriate sensALIGN sensor (e. Use either the navigation keys or the auto-routing function to select the next measurement position on the display grid.g. After the scanning process is completed. the measurement screen below appears.‘sensALIGN 49000134’). any Bluetooth devices detected will be listed on the screen. Press 38 e to confirm selection and proceed with measurement. then press e to confirm selection. With this step.LEVALIGN Ultra iS handbook Confirm selection by pressing e. The sensor selection window opens. and the laser beam correctly adjusted. When sensALIGN sensor is initialized. LEVALIGN flatness laser must not be moved after measurement has commenced. ‘Secondary move’ is either upward or downward. then confirming selection by pressing e. Highlight the submenu item ‘Options’ using the navigation keys then press e to confirm selection. While in the measurement screen press q. the ‘Auto-routing’ submenu item ‘Off’ appears greyed out indicating that autorouting has been turned off for the current measurement (indicated by the STOP sign in the auto-routing symbol). Auto-routing is accessed via the measurement screen. If using auto-routing. Auto offset and Manual extend. made per point. Other measurement items that may be set on the “Measurement options” screen include: Measurements per point. this point will be assigned automatically. confirming selection by pressing e. The ‘Primary move’ drop down menu shows the available turn-by-turn directions. 3. move the sensor assembly to the next measurement point.8.Auto-routing 3. Press ß to return to the measurement screen. Averaging. 5. 6. Auto-routing is turned on by highlighting ‘On’ using the navigation keys.1 Using auto-routing 1. then proceed to take measurement for the highlighted point by pressing e. use the ‘Auto-routing’ submenu item ‘Options’. Use the navigation keys to highlight the ‘Auto-routing’ submenu item ‘On’. To determine the turn-by-turn directions and number of measurements to be In this example. 4. 2. 39 . The context menu appears. After taking point. The auto-routing function enables the intelligent and automatic selection of the next measurement point. LEVALIGN Ultra iS handbook The navigation keys may be used to override the auto-routing function. the next measurement point will be highlighted automatically only after the set measurements per point have been attained. 40 This symboI shows that auto-routing is active and the measurement routing is left to right going downwards as appearing on the screen. pressing e to take measurement at each point. the 10 measurements per point has been set. Points on the grid where measurement has been taken acquire a darker grey shade [ ]. move successively through the rows and columns. 8. During the taking of these measurements. Note 7. the message ‘Measurement “x” of “y” taken’ appears with each measurement. If auto-routing is selected. . Repeat step 6 for each remaining measurement position marked on the grid. In this example. If selecting measurement points manually. Highlighting ‘Manual’ then confirming selection by pressing e opens the editing box where the surface height value h may be edited. Use g or f to toggle between these two submenu items. 41 The surface height value h may be entered manually. When ‘Laser’ is highlighted. the selected point is measured when e is pressed. The submenu item ‘Manual’ may be used to compare readings taken using conventional methods.1 Take point The context menu item ‘Take point’ has the submenu items ‘Laser’ and ‘Manual’. .Measurement context menu items 3. The context menu is accessed by pressing q while in “Measurement” screen. 3.9 Measurement context menu items The measurement screen context menu items provide commands that facilitate measurement procedures.9. The duration is indicated in seconds. Use f/g to select the desired averaging duration then use h/i to highlight the ‘OK’ bar. If ‘Auto’ averaging is selected. Use the navigation keys to highlight ‘XY View’ then press e to confirm selection.8 The submenu item ‘XY View’ is used to facilitate the centering of the laser beam on the two sensALIGN sensor detection planes before proceeding with measurement.3 XY View The ‘Sensor/XY View’ submenu context item ‘Sensor selection’ is described in detail in section 3. .2 Averaging The context menu ‘Averaging’ is used to set the duration of averaging individual detector readings for a single measurement. Confirm selection by pressing 42 e. 3.9. With ‘Averaging’ highlighted.LEVALIGN Ultra iS handbook 3.9. A higher averaging duration is recommended for sur- roundings with a high environmental vibration. the system records automatically only when the readings are stable. confirm selection by pressing e. 4 Auto offset The context menu item ‘Auto offset’ has the submenu items ‘On’ and ‘Off’. and the 43 . e. between a pump base plate and a motor foundation.Measurement context menu items The two laser beam dots are centered on both planes using the micrometer screws and the fine adjustment knob. Auto offset is used if there is an intentional difference in height between two surfaces.g. the submenu item ‘On’ appears greyed. In this case. ‘On’ is automatically highlighted. If not selected. e to confirm selection. If auto offset has been selected. offset shims may be placed beneath the sensor to compensate the height difference. Auto offset is then used to automatically enter predefined offset values for affected positions during measurement without the need of manually editing individual points. Press required offset value is entered. 3.9. The editing box opens. .9. shims may be used to raise the sensor to a height in which the current position is again measurable.‘Off’ and ‘Edit’.5 Extend by tube This symboI indicates that an auto offset [in this case 5 mm] is being applied in the measurement. The context menu item ‘Extend by tube’ is used to edit the value of extension tubes used to raise the sensor. Use the navigation keys to highlight either the submenu item ‘On’ or ‘Edit’. 44 Confirm selection by pressing e thereby accessing the editing screen. If a surface is so uneven that the laser no longer strikes the sensor at some measurement points.LEVALIGN Ultra iS handbook 3. The context menu item ‘Extend by tube’ has the submenu items ‘On’. measurement point A1 utilises a 30 mm distant sleeve and is offset by 20 mm. press e to edit the height of the tube used in the extension of the sensor at the selected location. . press ß to proceed with measurement.Measurement context menu items With the button ‘Add’ highlighted. 45 The three symboIs from left to right indicate that auto routing is on. Confirming entered height value by pressing e reveals a tubes value table. pressing e opens the editing box where the total height of the distance sleeves used is entered. With the ‘Add’ button highlighted. After editing height value. . To select/deselect a measurement. A table appears showing all measurements taken at a given point – in this case D1 Selected measurements are averaged into a composite reading for graphic depiction and 46 recording in results display. then press e to place (or remove) a checkmark on (or from) that line. Pressing q while viewing the measurement table prompts the “Measurement table” screen context menu. use f/g to mark the desired measurement line.LEVALIGN Ultra iS handbook 3.9. Use f/g and highlight ‘Measurement table’ then press e to confirm selection.6 Measurement table The context menu item ‘Measurement table’ shows a detailed history of measurements for each individual position. The following items are available: › Uncheck/Check – used to place (or remove) a checkmark on the selected measurement › Check all – used to place checkmarks on all measurements on the table › Delete – used to delete highlighted measurement › Extend details – used to show height of extension tubes used › Details/Fullscreen – used for the graphic depiction of the measurement point 47 .The context menu items are highlighted using f/g and selection confirmed by pressing e. LEVALIGN Ultra iS handbook Page intentionally left blank 48 . 1 “Results” screen context menu items With the “Results” screen open.Results screen context menu items 3. With ‘Best fit’ selected as reference is. 3. To be able to interpret results correctly. The context menu item ‘Reference’ has two submenu items – ‘Laser’ and ‘Best fit’. 3.10 Evaluating results After completing taking measurements. press q to prompt the corresponding context menu. The results displayed in this example use the laser as reference. the the grid shows the height of the measured points with respect to the best possible plane. the grid shows the height of the measured points with respect to the laser beam. . press RES to display results.10.2 Reference 49 The reference in this example is ‘Best fit’ which then appears grayed out in the submenu list.10. With Laser as reference. there is a need to understand the “Results” screen context menu items. The value mode takes the reference plane into consideration. ‘Positive’ and ‘Negative’.10.LEVALIGN Ultra iS handbook 3.4 Save 50 The context menu item ‘Save’ and its two submenu items ‘Save’ and ‘Save as’ are used to save measurement files. › Original values – values with reference to the selected plane › Positive – the reference plane has the lowest height › Negative – the reference plane has the highest height 3. .10.3 Value mode The context menu item ‘Value mode’ has three submenu items – ‘Original values’. 5 Report After confirming selection.Results screen context menu items 3.10. the screen below opens.1. and computer connected to the appropriate peripheral device. The context menu item ‘Report’ may be used to print measurement reports directly from ROTALIGN Ultra iS computer or save measurement files directly from the computer as a PDF copy (refer to section After selecting type of desired report and language. It shows types of reports and languages available. 4. pressing e sends the report to the desired peripheral device.5 ‘printer set-up’). 3. Depending on the printer configuration the measurement report may be saved as PDF or printed directly. Zoom out’ and ‘View all’.6 Zoom 51 The context menu item ‘Zoom’ has three submenu items – ‘Zoom in’. › ‘Zoom in’ is used to enlarge the grid on the display › ‘Zoom out’ is used to reduce the size of the grid on the display › ‘View all’ is used to show complete grid on the display .10. tabular.10. The context menu item ‘View’ provides a set of submenu items that may be used to display measurement results in a variety of formats that include. the ‘View’ context submenu item ‘3D details’ has been highlighted. 3. › The submenu item ‘None’ shows the results at individual points within the grid. the screen context menu provides an opportunity to rotate the 3D grid either to the left or right. ‘Height’ and ‘Tolerance’. › The submenu item ‘Tolerance’ shows the tolerances across the entire surface relative to the reference points If a 3D view is selected.LEVALIGN Ultra iS handbook 3.7 View In this example.8 Result map 52 The context menu item ‘Result map’ has three submenu items – ‘None’.10. . 2D and 3D formats. › The submenu item ‘Height’ shows the relative height of the entire surface relative to the reference points. Confirming selection by pressing e reveals the corresponding screen below. 9 Options. . 53 When ‘Auto range’ is selected. The submenu ‘Options’ is used to set the reference value mode and the default reference. ‘Tolerances’ and ‘Statistics’ are accessed via the context menu item ‘More’. The tolerance value is entered in the value box when the ‘Auto range ‘ box is unchecked.10.Live Move 3. the value displayed automatically is dependent on the entire measurement. tolerances and Statistics The submenu items ‘Options’. The submenu item ‘Tolerances’ is used to set the maximum tolerance value. With results displayed. The Live Move function within the flatness application assists the user make the necessary corrections when moving respective sections of the object surface. hence minimizing the chances of overshooting the required correction. A major goal during the correction process is to minimize movement and still reach the required objective. 3. makes it possible to monitor these corrections. The tolerance bar within the statistics screen shows the number of measured points falling within the specified tolerance categories.11 Move In specific applications.LEVALIGN Ultra iS handbook The submenu item ‘Statistics’ displays the statistical data related to the entire measurement. Note . This is achieved by observing the four sensor beam adjustment LEDs which should all blink green once every two seconds. it is possible to make height corrections by moving the surface using specialized anchoring bolts. Use f/g and highlight the context menu item ‘Move’. The Live Move function. it is important to ensure that sensor is positioned at the point to be moved and the laser beam is centered on the detector. use the navigation keys to highlight measurement point that needs adjusting then press q to open the “Results” screen context menu. accessed via the “Results” screen context menu item ‘Move’. 54 Before starting Live Move. With laser beam centered. press e to confirm selection. With ‘Start’ highlighted. 55 . Press q then use f/g and highlight the context menu item ‘Start’. confirm selection by pressing e. both the measurement position and the desired position (in this case ‘best fit’) fall within the detector surface. Measurement position to be moved The ‘best fit’ position where the measurement position is to be moved By previously ensuring that the laser beam is centered. LEVALIGN Ultra iS handbook Carry out the adjustments while observing the the changes on the display. press q to open the “Move” screen context menu. press ß to return to the “Results” screen. To view the results after the adjustment. Confirm completing the Live Move measurement by pressing e. When this is attained. then use f/g and highlight the context menu item ‘Stop’. The selected measurement position should be moved such that it intersects the ‘best fit’ position on the display. 56 . 1 Setting date and time Accessing this section allows you to set the The “Configuration” screen allows the following computer settings to be made: ‘Date and time’. ‘System power management’.Configuration Chapter 4: ROTALIGN Ultra iS configuration 4. To change digit values press e then use f to increase value or g to decrease value. ‘Dimension and temperature units’. choose the proper time zone.1 Configuration From the “Program Manager” screen use the navigation keys to highlight the icon ‘Configuration’. ‘Language’. ‘Printer set-up’. A drop down menu is available for the selection of time zones. 57 . 4. current date and time. Press e to reveal the items used to configure the ROTALIGN Ultra iS computer. Use the navigation keys to select item to be changed.1. ‘Word completion’ and ‘Customization’. Display brightness’. and change the date and time presentation formats. LEVALIGN Ultra iS handbook To change the presentation format. .1. When a drop down menu box is highlighted. Press e to confirm selection. Use f/g to highlight preferred language. Accessing this section allows you to select preferred country language. 58 The green check mark indicates the currently set language. 4. Use f/g to highlight the desired format. The context menu appears. confirming selection by pressing either e or ß. Use f/g to highlight ‘Format’ then press e to confirm selection. The “Date and time format” screen appears. press e to display the available formats.2 Language selection Use the navigation keys to move from one drop down menu to the next. press q. 1. In this case. q while in the unit screen. When a drop down menu box is highlighted. Confirm selection by pressing e. press e while in the “Power management “ screen then use f / g to highlight required mode from the drop down menu that appears. . and standby. allows you to control the power management features of shutdown.1. To set standby and hibernate modes. press e to display the available options.4 Power management This section displays the current battery status. confirming selection by pressing either e or ß. power is cut off completely while in standby it is not cut off completely. 59 4.3 Setting units Accessing this section allows you to change the dimensions and temperature units. Use f/g to highlight the desired option. In hibernate. hibernate (sleep mode).Configuration 4. Confirm selection by pressing e or ß. Use f/g to highlight the preferred system of units. The context menu appears. resolution is defined as the measurement precision in two or three decimal places Different system units can be configured by pressing Use the navigation keys to move from one drop down menu to the next. as well as the resolution of physical quantities used in ROTALIGN Ultra iS. This menu item is not available if the selected printer is ‘PDF printer’. 60 Scroll the context menu using f/g. ‘Properties’ context menu item is used to access the screen where page size and page orientation may be set. Use the navigation keys to scroll through the settings and print options. .LEVALIGN Ultra iS handbook 4. Select printer by pressing e. Press e to confirm selection.while in the “Print” screen then use f/g to highlight required printer from the drop down menu that appears.5 Printer set-up Accessing this section allows you to set-up printers and the printing configuration on ROTALIGN Ultra iS. The default printer is ‘PDF printer’. Press e to select or edit an option or setting. More printing options can be accessed by pressing q while in the print screen. measurement files are saved as PDF directly to a memory stick (aka jump drive). Selection is confirmed by pressing any one of these keys – e or ß or h or i.1. Using this printer setting. The context menu appears. Press e to confirm selection and display device information. The display brightness is adjusted using f (increases) or g (decreases). .1. A context menu with the item ‘Device information’ appears.6 Device info Accessing this section allows you to see the current file space and operating memory statistics. ROTALIGN Ultra iS serial number 61 4.7 Display brightness Accessing this section allows you to change the brightness of the display screen. Use f/g to highlight ‘Device information’.1.Configuration 4. the ROTALIGN Ultra iS serial number. and information about the core software used in the device. press q. the CPU data. ‘Device information’ is accessed via either the ‘Application information’ icon or the ‘Application options” icon within the “Configuration” screen. When the “About Program Manager” screen or the “Applications options” screen appears. 8 Word completion The word completion mechanism helps save keystrokes and time while typing. Use f/g to highlight action required from the context menu confirming selection by pressing e. When entering letters. delete or test the completion mechanism. The ‘Word completion’ screen displays choice of words available for the automatic completion mechanism. To do this.LEVALIGN Ultra iS handbook 4. It also helps you to make sure that the misspelling of words is avoided. To add. When a user begins the entry of a word already listed in the system dictionary. The context menu appears. and may be adopted by pressing e. press q. 0 is used to enter a blank space. as well as numerals. use o to cycle through the three options. 62 New additions are be made on the ‘User defined’ column only. This displays the character to be entered. the word is completed automatically. When entering user defined words that contain both upper and lower case characters. use f/g to highlight ‘Add’. . Press e to confirm selection. Press and hold down o while observing the status indicator at the top right corner of the dialog box.1. Use the data entry keys to enter the new word in the dialog box that appears. we would be required to enter the first three letters (‘gen’) for results. Addition and deletion of words is possible only with user defined words. If looking up the word ‘Generator’. The word high up in alphabetical order will appear in the dialog box. Predefined words are not available for editing. use f/g to highlight the context menu item ‘Test dictionary’. In this example. Press e to confirm selection. To test if a word is available in the dictionary. 63 Note . Test further by entering the second letter. The bar appears by pressing q when the dialog box is open. The menu bar is navigated using the navigation keys. the letter ‘G’ has been entered first revealing that the word ‘Gearbox’ exists in the dictionary. An additional editing facility is achieved using the dialog box menu bar items.Configuration The new word is adopted within the user defined column by pressing either ß/e or using the context menu item ‘Accept changes’. If necessary enter the third and fourth letters to confirm whether the word is available in the dictionary. Use the data entry keys to enter the first letter of the word required. LEVALIGN Ultra iS handbook 4.1.9 Customization Customization makes it possible to change the device settings such that the information displayed is suited to individual needs. These settings are carried out in the “Customization options” screen which is accessed by pressing e with the ‘Customization’ icon highlighted. Options available include: Keyboard backlit Select item to be customized by highlighting the respective item box using the navigation keys. Press e and use f/g to select desired setting from the drop down menu that appears. Confirm setting by pressing e/ß or any of the navigation keys. Two options are available – backlit is set either ‘Off’ or in ‘Normal use’ Status bar hints Four options are available – ‘Normal use’, ‘Never in menu’, ‘Only in menu’ and ‘Never’ Beep The internal beeper can emit sound signals when specific tasks take place. The drop down menu reveals the following options: ‘Never’ – beeper is permanently off ‘System events only’ – the sound signal is emitted only when a system event occurs ‘Every key stroke’ – the sound signal is emitted when a system event occurs and each time a button is pressed Workflow assistant 64 This option is used to provide hints to the user on how to proceed with using the system. Options available include – ‘Never’, ‘Always’, and ‘Only when important’ Resume policy This option is useful for the resume functionality of ROTALIGN Ultra iS. The drop down menu reveals the following items: ‘Resume files manually’ – a new job is started by loading a default template ‘Always resume last file’ – the most recent job resumes automatically Navigation scheme There are two navigation options – ‘Default’ and ‘Editing moves focus’ This customization option is very important in that it determines how a user navigates through the system. It would be advisable to try out the different options to establish which option suits you best. In this operating instruction we will try to stay with the option ‘Editing moves focus’. Note Backup Word completion Two options are available – ‘Enabled’ or ‘Disenabled’ User viewable files Two options are available – ‘Only user files and templates’ or ‘All files from all users’ 4.1.10 Measurement file backup As an extra data storage capability, ROTALIGN Ultra iS Shaft measurement files may be saved and stored on memory devices such as memory sticks (aka jump drives) or on PCs. The configuration item ‘Backup user files’ is used to create a backup file of all measurement files on any particular ROTALIGN Ultra iS computer. Attach an approved memory stick to the USB/peripheral devices cable ALI 12.503 (short USB cable) then connect the USB cable to the ROTALIGN Ultra iS computer USB port ( refer to figure below). Highlight ‘Backup user files’ icon then confirm selection by pressing e. The following hint appears. Approved USB stick ( aka jump drive) Use i/h to highlight ‘Yes’ then press e The USB/peripheral devices cable ALI 12.503 may be inserted in either of the two USB interfaces 65 to confirm selection. After backup completion, the following hint appears. Press e to confirm. You may now USB/peripheral device cable ALI 12.503 (short USB cable transfer the backup file to anther storage device such as a PC. The backup file is stored in the ULTRA directory. LEVALIGN Ultra iS handbook 4.1.11 Restoring user files Measurement files saved and stored as backup may be restored to the ROTALIGN Ultra iS computer using the facility ‘Restore user files’. Attach the memory stick containing the backup file to the short USB cable ALI 12.503 then connect the USB cable to the ROTALIGN Ultra iS computer as described in the previous section 4.1.10. Select the “Configuration” screen icon ‘Restore user file’ then press e to confirm selection. A hint to give the user the opportunity to ascertain whether the backup restoration should proceed appears on the screen. Use i/h to highlight ‘Yes’ then press e to confirm selection. A further hint appears on the screen This final hint is to ensure that restoration of the backup file is carried out on the original ROTALIGN Ultra iS computer where the backup was made. 66 DO NOT restore backup files to a different computer other than tha the one which the backup file was created from. Note Use i/h to highlight ‘Yes’ then press e to confirm selection and transfer the backup file into the ROTALIGN Ultra iS computer. The backup file is the ULTRA directory has been restored to the ROTALIGN Ultra iS computer.. Any readings already taken and present in the measurement table will be flushed. As such. . thermal growth values. Readings should only be saved in active job files and cannot be saved with a template.2 Creating templates A template is a file that serves as a pattern for alignment set-ups that are repeated frequently. Confirm selection by pressing e. Press q twice to open the global menu. Note Start Flatness application and define template. 67 Use the navigation keys to highlight ‘File’ / ‘Save as template’. target specifications. preferred machine icons and coupling types. Their main purpose is to save you time by not having to configure the same set-up many times.Creating templates 4. it can contain all known dimensions. Press e to edit the name of the template in the editing box that opens.The “Save as template” window appears. preferred measure mode. Pressing e to confirm selection reveals the templates list.3 Deleting created templates from the program manager Press q twice to open the global menu while in Flatness application. The “Delete document” screen opens. followed by the “Open document” screen context menu items ‘Template’/’Template’.LEVALIGN Ultra iS handbook Press e to confirm template name and save template The new template will now appear on the templates list when the “Open template” screen is opened. Now press q to open the screen context menu. Use the navigation keys and highlight the context menu items ‘File’ -> ‘Delete’. then use the navigation keys and highlight ‘Template’ -> ‘Template’. Confirm selection by pressing e. . 68 4. The screen is opened via the global menu items ‘File’ -> ‘Open’. In this example. A message pops up requesting confirmation if the template should actually be deleted. press q to open the “Delete template” screen context menu. 69 Confirm selection by pressing e. With the template to be deleted highlighted. . Use f/g and highlight template to be deleted.Confirming selection by pressing e opens the “Delete template” screen. then use f/g and highlight the context menu item ‘Delete’. the selected template to be deleted is ‘Floride Bed 2D’. f) Live Trend – used to monitor machine positional change and measure machine vibration g) Vibration Acceptance Check – used to measure and evaluate the vibration level according to machine classification threshold h) Hydropower – measure the alignment condition of a hydro turbines 70 i) Right angle check – used to measure perpendicularity. language. e) Bore Alignment – used for bore and turbine alignment. l) Templates – used to select a specified template for a new measurement job. display. units.4 Available applications and options The following applications and options can be selected via the program manager start screen. Note . power management. c) Straightness – used to measure straightness. d) Flatness – used to determine levelness and flatness of surfaces. m) Device configuration – used to configure the ROTALIGN Ultra computer settings. backup and restore files. printer set-up. b) Shaft Alignment – used to position the centerlines of rotation of two (or more) machinery shafts in line with each other. a) Resume – Depending on the set customization option. n) Turn off – is used to turn ROTALIGN Ultra off. 4. device info. k) Soft foot – starts the soft foot wizard [the wizard is available in Advanced Shaft only] which assists in correcting soft foot. Applications and options that have not been licenced will appear in program manager grayed out. owner info and users’ list. The template is deleted from the templates list. j) Tolerance editor – used to define individual alignment tolerance levels in terms of any desired coupling alignment parameters such as offset and angularity.LEVALIGN Ultra iS handbook Use i/h to highlight ‘Yes’ then confirm selection by pressing e. start the word completion function. change users. When this option is selected. Certain applications must be purchased and licenced. the following computer settings can be configured: date and time. the resume option loads a default template or the most recent job. The option is also used to open the licence manager. customization. 7 inch (145 mm) diagonal Keyboard elements: Navigation cursor cross with up.Appendix Appendix LEVALIGN Ultra iS system technical data LEVALIGN flatness laser Type Ga-Al-As semiconductor laser Wavelength (typical) 635 nm (red. 2. keyboard.1024 MB Compact Flash Memory Type: Transmissive (sunlight-readable) backlit TFT colour graphic display Resolution: Full VGA. range has no limit when using InfiniSplice™ from the ALIGNMENT CENTER Flatness application Laser safety class Class 2. 25% computation and 50% ‘sleep’ mode) Disposable batteries: 6 x 1. Alphanumeric keyboard with dimensions. highly visible) Beam diameter 5 mm Beam divergence 0. 640 x 480 Pixel Dimensions: 5. transmitting power 100 mW AC adapter/charger socket IP 65 (dustproof and water jets resistant). clear and menu keys.8 kg ROTALIGN Ultra iS computer CPU Memory Display LED indicators Power supply External interface Environmental protection Temperature range Dimensions Weight CE conformity Intel XScale® Processor 520 MHz 64 MB RAM.2 mrad Beam power < 1mW Adjustment accuracy 0. USB stick 1 x USB slave for PC communication RS-232 (serial) for sensor RS-485 (serial) for sensor I-Data socket for sensor Ethernet Integrated wireless communication.5 V IEC LR14 (“C“) [optional] Lithium-Ion rechargeable battery: 7.2 lbs (without battery) Refer to the attached CE compliance certificate attached in the appendix 71 .2 V / 6. shockproof Relative humidity 10% to 90% Operation: 0°C to 45°C [32°F to 113°F] Storage: -20°C to 60°C [-4°F to 140°F] Approx. FDA 21 CFR 1000 and 1040 Safety precautions Do not look into laser beam Power supply 9V battery IEC 6LR61 (alkaline or lithium) Operating time 50 hours continuous depending upon battery type Temperature range -5°C to + 50°C (23°F – 122°F) Weight Approx. 64 MB Internal Flash. 243 x 172 x 61 mm [9 9/16” x 6 3/4” x 2 3/8”] 1 kg / 2. class 1.0 Ah 2 x USB host for printer. measure and results hard keys 4 LEDs for laser status and alignment condition 2 LEDs for wireless communication and battery status Operating time: 25 hours (using Li-Ion rechargeable battery) 12 hours (using disposable batteries) typical use (based upon an operating cycle of 25% measurement.02 mm/m Measurement range 20 m radius. ) Case dimensions: approx. 565 x 375 x 193 mm [22 2/9” x 14 3/4” x 7 7/12”] Including all standard parts: approx.1° ± 0. 2 LEDs for Bluetooth® communication and battery status Lithium Polymer rechargeable battery 3. 10Hz to 1kHz.6 Ah 6 Wh 12 hours continuous use ABS.040. 12. RMS.0% 0. I-Data 4 LEDs for laser adjustment. Patent 6. 310 g [10. 103 x 84 x 60 mm [4 1/32” x 3 5/16” x 2 3/8”] Approx. 0 mm/s – 5000/f • mm/s² (f in Hertz [1/s]) Integrated Bluetooth® Class 1 wireless communication.7 lb] .1 kg [26. drop tested (2 m / 6 1/2 ft. RS232. RS485.25% full scale mm/s.9 oz] Unlimited.LEVALIGN Ultra iS handbook sensALIGN sensor CPU and memory Environmental protection Ambient light protection Temperature range Dimensions Weight Measurement range Measurement resolution Measurement error Inclinometer resolution Inclinometer error Vibration measurement External interface LED indicators Power supply Operating time Carrying case Standard Dimensions Weight 72 ARM Cortex™ M3 and 2GB Flash memory IP 65 (dustproof and water jets resistant).7 V / 1. dynamically extendible (US. shockproof Relative humidity 10% to 90% Optical and active electronic digital compensation Operation: -10°C to 50°C [14°F to 122°F] Storage: -20°C to 60°C [-4°F to 140°F] Charging: 0°C to 40°C [32°F to 104°F] Approx.903) 1 μm < 1. 960 attached ‘On/Off’ push button briefly Sensor connected to mains supply using sensALIGN Sensor turns ON and measurement is POSSIBLE charger/adapter ALI 4. To dismount a plug. the US.921-2 ( applied when the sensALIGN rechargeable a sensor-sensitive flatness application screen battery ALI 4. press the ‘On/Off’ push button briefly Sensor turns ON but LEDs revert to the default Shaft mode. and the arrow on the latching nipple on the charger housing. using the sensALIGN sensor and laser cable ALI Sensor must establish communication with computer within 4. then push the plug to the right [ 2 ] as on the arrow on the plug. When mounting or dismounting a plug. Latching nipple 2 1 The direction arrow on the plug has the inscription ‘OPEN’ marked above it.651-I comes with four different regional plugs. sensALIGN sensor ‘ON/OFF/CHARGE’ workflow Action sensALIGN sensor status Sensor OFF. The available plugs are for the Euro zone.960 has a very low capacity or has been removed due to clearance area restrictions) Sensor connected to mains supply using sensALIGN Sensor switches to ‘charge’ mode and measurement is NOT charger/adapter ALI 4.Appendix Mounting and dismounting the AC power supply/charger plug The AC power supply/charger ALI 12. pay attention to the direction of the arrow on the plug just above the pins. push the latching nipple in the forward direction [ 1 ] as indicated by the arrow on it and hold.651-I with rechargeable battery ALI 4. Measurement may be reactivated by pressing the battery ALI 4. Sensor must establish communication with computer within a sensor-sensitive flatness application screen Sensor connected to ROTALIGN Ultra iS computer Sensor turns ON but LEDs revert to the default Shaft mode. push the latching nipple in the forward direction [ 1 ] as indicated by the arrow on it then slip the plug into the protruding prongs and slide it to the left until it latches. To mount a plug.651-I with rechargeable possible. press the ‘On/Off’ push button and hold Sensor turns OFF down for a few seconds 73 .960 detached Sensor ON. the UK and Australia. LEVALIGN Ultra iS handbook Declaration of conformity 74 . Appendix 75 . LEVALIGN Ultra iS handbook Page intentionally left blank 76 . 37 Bluetooth scanning process 38 “Buck-in” procedure 23 O Offset values 34 77 .921-2 sensALIGN sensor and laser cable 6 ALI 6.910-IS flatness laser 5 ALI 6.651-I sensALIGN charger/adapter universal 6 ALI 4.744 21 Licence manager 21 Live Move 54 M Magnetic base adapter active 40 Averaging 42 ALI 4.202 ROTALIGN Ultra iS computer 5 ALI 4.773 flatness plunger holder 6 ALI 6.588 tape measure 8 ALI 4.744 flatness firmware registration certificate 8 ALI 4.953 distance sleeves 6 ALI 12.773 25 Function keys 12 G Grid editing pane 35 Grid point visible 36 Grid points 31 L Labelling computer 14 Language selection 58 Laser assembly head allen key 7 turret 10.821 case with insert 5 ALI 4. 22 Laser battery compartment allen key 7 Laser beam adjustment 37 Laser safety 10 label 11 LEVALIGN flatness firmware registration certificate ALI 4.503 65 USB/peripheral devices cable 7 ALI 12.201.700 CD ALIGNMENT CENTER CD 7 ALI 40.en flatness handbook 8 E Electromagnetic compatibility EMC 9 F FDA specifications 10 File backup 65 Flatness plunger holder ALI 6.451 USB memory stick 7 ALI 4.Index Index Symbol C 3D Calibration 19 CE compliance 9 Clamping lever stopper 15 Customization 64 grid 52 9V block battery 11 A D ALI 2.905 lens cleaning cloth 8 ALI 3.501-IS magnetic base adapter 6 ALI 4.605 14 Beam adjustment LEDs 16 Beam finder switch 10.006 LEVALIGN Ultra iS flatness add-on package 8 Attachment screw 25 Auto offset 43 Auto-routing 39 Device information 61 Display brightness 61 Distance sleeve 34 DOC 40.651-I AC power supply/charger universal 5 mounting/dismounting 73 ALI 13.952-IS accessories magnetic base adapter 6 ALI 6.900 sensALIGN sensor 5 ALI 4.501-IS 25 Mains plug mounting/dismounting 73 B N Battery housing Navigation keys 12 ALI 4. 20 Word completion 62 X XY View 42 .960 18 sensALIGN sensor service 18 sensALIGN sensor status 73 Sensor-sensitive screen 16 Setting date 57 Setting units 59 T Templates creating 67 deleting 68 Turret aperture 10 W 78 WEEE Directive 18.502-2 7 PDF report 51 Plug mounting universal adapter 5 Power management 59 Power supply 13 Printer set-up 60 R Rechargeable battery sensALIGN sensor allen key 7 Replacing batteries 14 Report save as PDF 51 Restoring user files 66 Result map 52 S Safety symbols 9 sensALIGN rechargeable battery ALI 4.LEVALIGN Ultra iS handbook P PC/USB cable ALI 12.