Lead BatteryRecycling Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis www.entrepreneurindia.co Introduction Lead is a material very easy to recycle and, provided that adequate procedures are implemented; the final product (secondary lead) is indistinguishable from the primary lead produced from ores. About 50% of the lead consumed worldwide is derived from recycled and reused materials. There are many different uses of Lead. It may be used as a pure metal, alloyed with other metals, or as chemical compounds. www.entrepreneurindia.co The recovery of metals from metal scrap has the advantage that it is easier and far less energy dependent than the production of primary lead from ores. The production of recycled lead requires 35–40% of the energy necessary to produce lead from ores. In addition, the recovery of lead decreases the lead dispersion in the environment and preserves the mineral reserves for the future. www.entrepreneurindia.co Recycling lead is relatively simple and in most of the applications where lead is used, such as lead-acid batteries, it is possible to recover it for use over and over again. Lead batteries industry in India is currently estimated at Rs. 40,000 crore with 60% automotive and 40% industrial. www.entrepreneurindia.co Over thousands of player continued recycling activity in India through recovery of lead from telecom, uninterrupted power supply (UPS), inverters, renewable energy and other related industries. Thus, due to demand it is a good project for entrepreneurs to invest. www.entrepreneurindia.co Lead Demand : Past and Future Year (In '000 Metric Tonne) 1990-91 80 2000-01 107 2001-02 115 2002-03 123 2003-04 132 2004-05 150 2005-06 162 2006-07 174 2007-08 186 2008-09 198 2009-10 210 2010-11 285 2011-12 340 2012-13 435 2013-14 465 2014-15 500 2015-16 535 2016-17 565 2017-18 690 2018-19 720 2019-20 750 2024-25 1100 www.entrepreneurindia.co Lead Market Forecast 2015 2016f 2017f 2018f 2019f 2020f Lead Production, 10,116 10,640 10,794 10,872 10,987 11,066 thousand tonnes Lead Production, -7.8 5.2 1.4 0.7 1.1 0.7 thousand tonnes, % y-o-y Lead Consumption, 10,029 10,556 10,779 10,871 10,997 11,128 thousand tonnes Lead Consumption, -8.5 5.2 2.1 0.9 1.2 1.2 thousand tonnes, % y-o-y Lead Inventories, 619 703 718 718 708 646 thousand tonnes Lead Inventories, thousand 16.1 13.6 2.1 0.0 -1.4 -8.7 tonnes, % y-o-y Lead Stocks-to- 6.2 6.7 6.7 6.6 6.4 5.8 Use, % Lead Production Balance, 86 84 14 0 -10 -61 thousand tonnes www.entrepreneurindia.co The demand for lead is expected to grow at 5 to 6%, driven by increasing demand for UPS battery segment as also from increasing market for replacement of batteries in the automobiles. The global market for lead has been witnessing noticeable growth on account of growing lead-acid battery consumption. In addition, the global demand is estimated to be significant in the coming years as capacity expansions and new operations boost supply at a faster rate than demand. www.entrepreneurindia.co Lead: Opportunities in Primary and Secondary www.entrepreneurindia.co Few Indian Major Players are as under Hindustan Zinc SesaSterlite Hindalco www.entrepreneurindia.co Project at a Glance COST OF PROJECT MEANS OF FINANCE Propose Particulars Existing Proposed Total Particulars Existing d Total Land & Site Development Exp. 0.00 25.00 25.00 Capital 0.00 64.22 64.22 Buildings 0.00 100.60 100.60 Share Premium 0.00 0.00 0.00 Other Type Share Plant & Machineries 0.00 65.85 65.85 Capital 0.00 0.00 0.00 Motor Vehicles 0.00 8.00 8.00 Reserves & Surplus 0.00 0.00 0.00 Office Automation Equipments 0.00 14.75 14.75 Cash Subsidy 0.00 0.00 0.00 Technical Knowhow Fees & Exp. 0.00 10.00 10.00 Internal Cash Accruals 0.00 0.00 0.00 Franchise & Other Long/Medium Term Deposits 0.00 0.00 0.00 Borrowings 0.00 192.67 192.67 Preliminary& Pre- operative Exp 0.00 2.50 2.50 Debentures / Bonds 0.00 0.00 0.00 Provision for Unsecured Contingencies 0.00 6.00 6.00 Loans/Deposits 0.00 0.00 0.00 Margin Money - Working Capital 0.00 24.19 24.19 TOTAL 0.00 256.89 256.89 TOTAL 0.00 256.89 256.89 www.entrepreneurindia.co Project at a Glance Year Annualised Book Debt Dividen Retained Payout Probabl P/E Yield Price/ Value d Earnings e Ratio Book Value Market Price Per No.of EPS CEPS Per Share Share Per Share Times ` ` ` ` ` % ` % ` % 100.0 1-2 5.51 9.34 15.51 24.00 0.00 0 5.51 0.00 5.51 1.00 0.00 100.0 2-3 8.58 11.94 24.08 18.00 0.00 0 8.58 0.00 8.58 1.00 0.00 100.0 3-4 11.59 14.56 35.67 12.00 0.00 0 11.59 0.00 11.59 1.00 0.00 4- 100.0 5 14.48 17.10 50.15 6.00 0.00 0 14.48 0.00 14.48 1.00 0.00 5- 100.0 6 17.22 19.54 67.38 0.00 0.00 0 17.22 0.00 17.22 1.00 0.00 www.entrepreneurindia.co Project at a Glance Year D. S. C. R. Debt / Equity Total Retur Profitability Ratio Assets Curre - as- Net n on Turnov nt Depos Equity Wort Net er Ratio its h Worth Ratio Debt Individ Cumulat Overa GPM PBT PAT Net P/V ual ive ll Contri Ratio bution (Number of (Number of times) times) % % % % % % Initia l 3.00 3.00 1- 10.24 258.3 24.88 2 1.36 1.36 1.55 1.55 2.88 % 4.96% 3.41% 2 % 2.75 1.04 11.47 297.5 24.57 2-3 1.69 1.52 0.75 0.75 1.74 % 6.97% 4.55% 7 % 2.91 1.24 12.30 339.9 24.56 3-4 2.08 1.69 2.08 0.34 0.34 1.10 % 8.40% 5.38% 9 % 2.92 1.47 12.85 382.4 24.56 4-5 2.55 1.88 0.12 0.12 0.73 % 9.40% 5.97% 1 % 2.83 1.73 13.21 424.8 24.55 5-6 3.10 2.08 0.00 0.00 0.50 % 10.11% 6.39% 3 % 2.68 2.36 www.entrepreneurindia.co Project at a Glance BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 55.19% Total BEP (% of Installed Capacity) 58.69% IRR, PAYBACK and FACR Internal Rate of Return .. ( In %age ) 28.39% 2 Years 3 Payback Period of the Project is ( In Years ) Months Fixed Assets Coverage Ratio ( No. of times ) 12.570 www.entrepreneurindia.co Major Queries/Questions Answered in the Report? 1. What is Lead Battery Recycling industry ? 2. How has the Lead Battery Recycling industry performed so far and how will it perform in the coming years ? 3. What is the Project Feasibility of Lead Battery Recycling Plant ? 4. What are the requirements of Working Capital for setting up Lead Battery Recycling plant ? www.entrepreneurindia.co 5. What is the structure of the Lead Battery Recycling Business and who are the key/major players ? 6. What is the total project cost for setting up Lead Battery Recycling plant ? 7. What are the operating costs for setting up Lead Battery Recycling plant ? 8. What are the machinery and equipment requirements for setting up Lead Battery Recycling plant ? www.entrepreneurindia.co 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up Lead Battery Recycling plant ? 10. What are the requirements of raw material for setting up Lead Battery Recycling plant ? 11. Who are the Suppliers and Manufacturers of Raw materials for setting up Lead Battery Recycling plant ? 12. What is the Plant Layout for setting up Lead Battery Recycling Business? www.entrepreneurindia.co 13. What is the total size of land required for setting up Lead Battery Recycling plant ? 14. What will be the income and expenditures for Lead Battery Recycling plant ? 15. What are the Projected Balance Sheets of Lead Battery Recycling plant ? 16. What are the requirement of utilities and overheads for setting up Lead Battery Recycling plant? 17. What is the Built up Area Requirement and cost for setting up Lead Battery Recycling Business? www.entepreneurindia.co 18. What are the Personnel (Manpower) Requirements for setting up Lead Battery Recycling Business? 19. What are Statistics of Import & Export for Lead Battery? 20. What is the time required to break-even of Lead Battery Recycling plant? 21.What is the Break-Even Analysis of Lead Battery Recycling plant? 22.What are the Project financials of Lead Battery Recycling plant? www.entepreneurindia.co 23. What are the Profitability Ratios of Lead Battery Recycling plant? 24. What is the Sensitivity Analysis-Price/Volume of Lead Battery Recycling plant? 25. What are the Projected Pay-Back Period and IRR of Lead Battery Recycling plant? 26. What is the Process Flow Sheet Diagram of Lead Battery Recycling project? www.entrepreneurindia.co 27. What are the Market Opportunities for setting up Lead Battery Recycling plant? 28. What is the Market Study and Assessment for setting up Lead Battery Recycling plant? www.entrepreneurindia.co Table of Contents of the Project Report www.entrepreneurindia.co 1. PROJECT LOCATION 1.1. BHANDARA: DISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATION 1.1.1. General 1.1.2. Location & Geography 1.1.3. Demographics 1.1.4. Climate & Rainfall 1.1.5. Topography 1.1.6. Administrative Set Up 1.1.7. Economy 1.1.8. Industry at a Glance 1.1.9. Map 2. INTRODUCTION www.entrepreneurindia.co 2.1. LEAD RECYCLING (SUSTAINABILITY IN ACTION) 3. USES OF LEAD 3.1. BATTERY 3.2. ROLLED EXTRUSIONS 3.3. PIGMENTS 3.4. CABLE SHEATHING 4. PROPERTIES OF LEAD 4.1. CHEMICAL PROPERTIES OF LEAD www.entrepreneurindia.co 5. B.I.S. SPECIFICATIONS 5.1. IS 27: 1992 PIG LEAD PRODUCT SPECIFICATION 5.2. IS 50: 1980 LEAD AND SCARLET CHROMES 5.3. IS 292: 1983 LEADED BRASS INGOTS AND CASTINGS 5.4. IS 318: 1981 LEADED TIN BRONZE INGOTS AND CASTINGS 6. MARKET SURVEY 6.1. SOURCE OF SECONDARY LEAD 6.2. SECONDARY METAL 6.3. LEAD MARKET 6.4. MARKET STRUCTURE www.entrepreneurindia.co 7. EXPORT & IMPORT: ALL COUNTRIES 7.1. EXPORT: ALL COUNTRIES 7.2. IMPORT: ALL COUNTRIES 8. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES 8.1. ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE 8.2. PROFITS & APPROPRIATIONS 8.3. TOTAL LIABILITIES 8.4. TOTAL ASSETS 8.5. NET CASH FLOW FROM OPERATING ACTIVITIES 8.6. SECTION – I www.entrepreneurindia.co 8.6.1. Name of Company with Contact Details 8.6.2. Name of Director(S) 8.6.3. Plant Capacity 8.6.4. Location of Plant 8.6.5. Name of Raw Material(S) Consumed With Quantity & Cost 8.7. SECTION – II 8.7.1. Assets 8.7.2. Cost as % Ge of Sales 8.7.3. Forex Transaction 8.7.4. Growth in Assets & Liabilities 8.7.5. Growth in Income & Expenditure 8.7.6. Income & Expenditure www.entrepreneurindia.co 8.7.7. Liabilities 8.7.8. Liquidity Ratios 8.7.9. Profitability Ratio 8.7.10.Profits 8.7.11.Return Ratios 8.7.12.Structure of Assets & Liabilities (%) 8.7.13.Working Capital & Turnover Ratios 9. EXPORT & IMPORT STATISTICS DATA OF INDIA 9.1. EXPORT STATISTICS DATA FOR LEAD METAL 9.2. IMPORT STATISTICS DATA FOR LEAD METAL www.entrepreneurindia.co 10. PRESENT MANUFACTURERS 11. HEALTH EFFECTS OF LEAD 12. ENVIRONMENTAL EFFECTS OF LEAD 13. TECHNICAL DATA ON LEAD-ACID BATTERIES 13.1. CONCEPTS AND DEFINITIONS 13.2. DESCRIPTION 13.3. TYPES AND APPLICATIONS 14. LEAD-ACID BATTERY RECYCLING – PRE- RECYCLING STEPS www.entrepreneurindia.co 15. RECYCLING OF LEAD FROM ACID BATTERY 15.1. LEAD REDUCTION 16. ROTARY FURNACE 17. PROCESS FLOW DIAGRAM 18. LEAD REFINING 19. POLLUTION CONTROL TECHNIQUES 19.1. ROTARY CHAMBER ADVANTAGES www.entrepreneurindia.co 19.2. ROTARY CHAMBER DISADVANTAGES 19.3. PARAMETER BEFORE TREATMENT APPROVED RANGE 20. BUYER’S LIST 20.1. CONTACT DETAILS OF BUYER’S 20.2. NAME OF DIRECTOR(S) 20.3. PLANT CAPACITY 20.4. LOCATION OF PLANT 20.5. COMPANY WISE CONSUMPTION DETAIL OF THE RAW MATERIALS www.entrepreneurindia.co 21. SUPPLIERS OF PLANT & MACHINERY 21.1. COMPLETE MACHINERY SUPPLIERS 22. SUPPLIERS OF RAW MATERIAL 23. PHOTOGRAPHS/IMAGES FOR REFERENCE www.entrepreneurindia.co 23.1. MACHINERY PHOTOGRAPHS 23.2. RAW MATERIALS PHOTOGRAPHS 23.3. PRODUCT PHOTOGRAPHS 24. PLANT LAYOUT 25. QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM SUPPLIER www.entrepreneurindia.co Project Financials • Project at a Glance Annexure • Assumptions for Profitability workings ………………………..1 • Plant Economics…………………………………………………..2 • Production Schedule………………………………………………3 • Land & Building……………………………………………….……4 Factory Land & Building Site Development Expenses www.entrepreneurindia.co • Plant & Machinery……………………………………………..……..5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.) • Other Fixed Assets………………………………………..........….......6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies • Working Capital Requirement Per Month……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store www.entrepreneurindia.co • Overheads Required Per Month and Per Annum………….…….…8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....……..9 • Turnover Per Annum ……………………………………….....…10 • Share Capital…………………………………………………….....11 Equity Capital Preference Share Capital www.entrepreneurindia.co • Annexure 1 :: Cost of Project and Means of Finance • Annexure 2 :: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals www.entrepreneurindia.co • Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in- process • Annexure 4 :: Sources and Disposition of Funds www.entrepreneurindia.co • Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets) • Annexure 6 :: Profitability Ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio www.entrepreneurindia.co • Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Variable/Semi-Fixed Expenses Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P www.entrepreneurindia.co • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP www.entrepreneurindia.co • Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital • Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items www.entrepreneurindia.co • Annexure 14 :: Product wise Domestic Sales Realisation • Annexure 15 :: Total Raw Material Cost • Annexure 16 :: Raw Material Cost per unit • Annexure 17 :: Total Lab & ETP Chemical Cost • Annexure 18 :: Consumables, Store etc. • Annexure 19 :: Packing Material Cost • Annexure 20 :: Packing Material Cost Per Unit www.entrepreneurindia.co • Annexure 21 :: Employees Expenses • Annexure 22 :: Fuel Expenses • Annexure 23 :: Power/Electricity Expenses • Annexure 24 :: Royalty & Other Charges • Annexure 25 :: Repairs & Maintenance Expenses • Annexure 26 :: Other Manufacturing Expenses • Annexure 27 :: Administration Expenses • Annexure 28 :: Selling Expenses www.entrepreneurindia.co • Annexure 29 :: Depreciation Charges – as per Books (Total) • Annexure 30 :: Depreciation Charges – as per Books (P & M) • Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) • Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) • Annexure 33 :: Interest and Repayment - Term Loans • Annexure 34 :: Tax on Profits • Annexure 35 :: Projected Pay-Back Period and IRR www.entrepreneurindia.co Reasons for buying our report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like it’s characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product www.entrepreneurindia.co • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of government regulations applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions www.entrepreneurindia.co Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report www.entrepreneurindia.co Scope of the Report The report titled “Market Survey cum Detailed Techno Economic Feasibility Report on Lead Battery Recycling ” provides an insight into the Lead Battery Recycling market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of Lead Battery Recycling project. The report assesses the market sizing and growth of the Indian Lead Battery Recycling Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: www.entrepreneurindia.co • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the Lead Battery Recycling sector in India along with its business prospects. Through this report we have identified Lead Battery Recycling project as a lucrative investment avenue. www.entrepreneurindia.co Tags Process of Lead Recovery, Recovery of Lead From Battery, Recovery of Lead from Scrap Batteries, Lead Recovery, Lead Recovery from Scrap Battery Project Report, Recovering Lead from Scrap Batteries, Method for Recovery of Lead from Scrap Batteries, Recycle Lead Batteries, Recovery of Lead from Battery Scrap, Scrap Battery Recovery Plant, Removal and Recovery of Lead, How to Recover Lead from Scrap Batteries, Method of Recovering Lead from Batteries, Extraction of Lead, Methods of Extraction of Lead, Lead Extraction, Extraction of Lead from Scrap Battery, Lead Extraction Procedure, Methods of Lead Extraction, Extraction and Recovery of Lead, Lead Recovery Process, Lead Recovery Method, Lead Battery Recycling, Lead Acid Battery Recycling Process, Battery Recycling Plant, Recycling of Lead-Acid Batteries, Lead Acid Battery Scrap Recycling, Recycle Lead Acid Batteries, Scrap Battery Recovery Plant, Lead Recycling Plants, Lead Acid Battery Recycling in India, Lead Acid Battery Scrap Recycling Equipments, Recovery of Lead from Scrap Batteries Project Ideas, Projects on Small Scale Industries, Small Scale Industries Projects Ideas, Project Profile on Small Scale Industries, Recovery of Lead from Scrap Batteries Projects, New Project Profile on Recovery of Lead from Scrap Batteries, Project Report on Recovery of Lead from Scrap Batteries, Detailed Project Report on Recovery of Lead from Scrap Batteries, Project Report on Recovery of Lead From Scrap Batteries, www.entrepreneurindia.co Tags Pre-Investment Feasibility Study on Recovery of Lead from Scrap Batteries, Techno- Economic Feasibility Study on Recovery of Lead from Scrap Batteries, Feasibility Report on Recovery of Lead from Scrap Batteries, Free Project Profile on Recovery of Lead from Scrap Batteries, Project Profile on Recovery of Lead from Scrap Batteries, Download Free Project Profile on Recovery of Lead from Scrap Batteries, Industrial Project Report, Project Consultant, Project Consultancy, NPCS, Niir, Process Technology Books, Business Consultancy, Business Consultant, Project Identification and Selection, Preparation of Project Profiles, Startup, Business Guidance, Business Guidance to Clients, Startup Project for Recovery of Lead from Scrap Batteries, Startup Project, Startup Ideas, Project for Startups, Startup Project Plan, Business Start-Up, Business Plan for Startup Business, Great Opportunity for Startup, Small Start-Up Business Project, Project Report for Bank Loan, Project Report for Bank Finance, Project Report Format for Bank Loan in Excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel, Detailed Project Plan Reports www.entrepreneurindia.co Niir Project Consultancy Services (NPCS) can provide Detailed Project Report on Lead Battery Recycling Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis See more https://goo.gl/DZ8Rbx https://goo.gl/f6fWc9 https://goo.gl/9J6mhA https://goo.gl/eJwpnj https://goo.gl/T671Ze https://goo.gl/FzGS8T www.entrepreneurindia.co Visit us at www.entrepreneurindia.co www.entrepreneurindia.co Take a look at Niir Project Consultancy Services on #Street View https://goo.gl/VstWkd Locate us on Google Maps https://goo.gl/maps/BKkUtq9gevT2 www.entrepreneurindia.co OUR CLIENTS Our inexhaustible Client list includes public-sector companies, Corporate Houses, Government undertaking, individual entrepreneurs, NRI, Foreign investors, non- profit organizations and educational institutions from all parts of the World. 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