Digital Control Systemsfor Diesel, Gas & Dual Fuel Engines, Generators & Turbines Electronic Fuel Injection Controls Speed Controls Gas Engine & Dual Fuel Controls Ignition & Knock Controls Generator Controls All engine & turbine types and power ranges Wide range of system components Electronic fuel injection controls All components from one supplier Controls for conventional injection Marine, locomotive, vehicle and stationary applications E n g i n e & Tu r b i n e M a n a g e m e n t locomotive. gas engines. dual fuel engines. load. ignition. Most of the control units are available in different protection grades for direct mounting or switch cabinet installation. combining a control unit with an adequate actuator or injector. This grants optimal adaption to multiple applications. type or make of 2 . which we offer besides our standard system solutions. actuators. linear or electro-hydraulic actuators. All systems perform external communication via CAN protocol. Thus our customers benefit from a wide range of complete solutions from one supplier. gensets. injectors and sensors. They are used for marine. steam turbines Í Applications: power generation. The controls differ in controllable engine power range and number and type of inputs and outputs. knock Í Engine types: diesel engines. Our strength is customised solutions tailored to your particular application. marine. industrial vehicles and for hybrid drives in construction vehicles. type or make of machine. packagers and retrofit customers. Thus HEINZMANN control systems cover engines of any power range. They guarantee economical and individual solutions for OEMs. providing a position feedback for accurate actuator control. All digital control units in the HEINZMANN range offer excellent governing performance. With the HEINZMANN DcDesk 2000 configuration & visualisation software the user can configure and adjust the entire range of our digital controls. hybrid engines Í Turbine types: gas turbines. The conventional solutions are available with rotary. HEINZMANN control systems Í Governing/control: speed. which meets all customer needs and requirements. water turbines. Benefits Proven reliability High flexibility Long life cycle High performance One configuration software for all systems All components from one supplier system Solutions Alongside the control unit as the core of every control solution HEINZMANN delivers all system components consisting of actuators or injectors and a wide range of sensors and pickups. locomotives. produces and distributes all system components like controls. This includes solutions for electronic fuel injection as well as for conventional injection. They are known for their long life cycle and proven reliability and can be used for any size. industrial vehicles Any size.Digital Control SYSTEMS Comprehensive range HEINZMANN‘s digital control systems are acknowledged for their high flexibility. gas emission. HEINZMANN develops. For further information please refer to the leaflet ODYSSEUS Common Rail Solutions. a logic chip (FPGA) developed by HEINZMANN takes control of all I/O functionality. leaving more computing power for PLC functions or processor intensive regulation tasks. the application-specific configurable modular XIOS package offers a previously unmatched breadth of functions and features. Unlike conventional controllers.Modular Universal Controls Electronic Fuel Injection Controls XIOS UC 1 DARDANOS MVC series With XIOS. HEINZMANN presents an entirely new generation of controller and monitoring unit. very flexible and cost effective control unit. 8 and up to 24 cylinders DARDANOS MVC 01-24 and modular universal Multifunctional engine controller and expanded I/O system DARDANOS MVC 03-8 DARDANOS MVC 04-6 XIOS UC 1 control unit Common rail components HEINZMANN delivers the full package for complete common rail injection systems like HDP-K4 plus injectors. The DARDANOS units are designed as universal speed controllers for engines with electronically controlled injection systems. machine 3 . Range 6. Additional factors are custom configuration and multifunction. XIOS controls and monitors manifold different types of engines. Injection timing and duration can be mapped according to engine designer’s requirements. XIOS is based on advanced control technology: to relieve the CPU. rails and high-pressure pipes. such as diesel. Specific adaption to application is achieved by a variety of plug on modules tailored for different tasks. which features various and numerous I/Os. These control units drive solenoid activated diesel and gas injection systems. high-pressure pumps. The result is a scalable. gas and dual fuel engines plus hydraulic generators and turbines. of EFI controls. locomotive and turbine applications. these governors are capable of performing a multitude of other tasks and functions. The HELENOS unit forms the core control of application-dedicated systems for marine. gas engines and other prime movers. Combined with HEINZMANN‘s powerful and proven actuators they offer reliable systems for engine control and management. High-speed engine controls for small engines PRIAMOS DC 1-03 HEINZMANN’s digital control for medium and largesized engines and turbines in an IP 55 enclosure that can drive HEINZMANN’s most powerful actuators rated up to 180 Nm torque. DC 8 provides speed governor functions as well as positioner abilities. In addition to their basic purpose of speed control. which drives HEINZMANN actuators rated up to 40 Nm torque. Speed control with positioner abilities DC 2-02 DC 8 4 . Besides that DC 8 can be applied as peripheral module in control systems to extend I/O abilities of main controller and drive another actuator. control unit for medium and Speed large engines and turbines DC 6 DC 6-200 The DC 6-200 is HEINZMANN’s low current version of digital PANDAROS controls. DC 6-200 hardware is well adapted for small actuator currents therefore it comprises an appropriate software version. PANDAROS DC 6 HEINZMANN’s small but powerful digital control for high-speed engines.Digital Controls HEINZMANN digital control units for conventional injection are universally applicable for diesel engines. current high-speed engine control for Low small engines DC 1-03 HELENOS DC 2-02 HEINZMANN’s digital control for medium-speed engines and turbines. With assisting actuator systems of hydraulic type for instance torques up to 20 Nm are possible. control series for medium speed Speed engines and turbines DC 6-200 DC 8 Heart of the digital control DC 8 is a very rapid and highly powerful microprocessor. External communication via variable CAN protocols and Modbus. traction and genset application Viking35 ORION DC 12 Digital control unit DC 12 is HEINZMANN’s latest member of the ORION family of digital controls for small and medium-sized high-speed engines. control for direct mounting at small Speed combustion engines DC 10 The Viking35 ECU. With its large and expandable range of conventional I/Os and communication ports. ORION DC 9 Digital control unit ORION DC 9 cost-effective speed control units for small and medium-sized combustion engines. specifically the 2231 servo actuator. control and engine management Speed system for propulsion. The Viking35 ECU is complemented by a range of hydraulic actuators. control for direct mounting at small Speed and medium-sized engines. with protection grade IP66. along with its Viking Vision user interface. This highly efficient speed governor is based on a 16bit microprocessor. provides the core platform for combined engine management. which provides a ballhead mode for manual speed setting in the event of power supply failure. DC 12 Speed control for small and medium-sized engines Viking35 DC 9 ORION DC 10 Digital control unit The economically advantageous ORION DC 10 control unit. 4Q-operation 5 . in one integrated and cost effective package. Viking35 is more than just a governor. Small in size it is intended for direct engine mounting.ORION series ORION is a generation of HEINZMANN control systems for small and medium-sized engines with an optimal price-performance ratio and high efficiency. is tailored for direct engine mounting without panel and can be used for small combustion engines. it can be programmed to do all engine management functions and control associated plant. 10 ORION DG 3005. The StG EC 40 is available with an optional return spring to ensure setting to zero position if power supply fails. Speed control unit for small engines integrated in actuator StG EC 250 This powerful positioner with brushless actuator delivers a maximum torque of 250 Nm.10 consists of the digital control unit DC10 integrated into the actuator StG 3005.10 / DK50 DG 3010. • Power supply: 24 VDC DG 2080. The system has a power supply to drive the electronics and needs a second (external) one with higher voltage to drive the motor. thereby ensuring flexibility in mounting positions and interchangeability with other proprietary units.10/DK 50 from the ORION series is intended for use on small and medium-sized gas engines. StG EC 40 Positioner with brushless actuator with a maximum torque of 40 Nm. Throttle valve with integrated positioner StG EC 250 DG 3010.10 6 . Two redundant power supply inputs.Integrated Governors The range of integrated governors combines the functionality of HEINZMANN actuators and speed governors in a compact unit.11 • Protection grade IP66 Actuator with integrated digital control and minimal cabling. • Power supply: 24 VDC and 48 VDC • Protection grade IP66 High-power positioner DG 3005. Enhanced torque positioner Direct mounted positioner or speed controller DG 2080.11 StG EC 40 ORION DG 3005.10 ORION DG 3010. Possibility of manual override. Range of generator controls KRONOS 20 AFR control unit KRONOS 30 full authority system The KRONOS 30 M is a full authority air fuel ratio control system including speed/load control. Your are sure to find a solution to meet your requirements. The users can choose from 8 different control units and actuators. of dual fuel controls tailored Range for any engine size and application The KRONOS product systems comprise different solutions for air fuel ration control as well as speed load control. We offer both. thereby improving the engine behaviour under all operating conditions. specific application.and ambient parameters. which fit their application and engine sizes. At the core of the system there is ELEKTRA. Suitable for stand-alone and mains-parallel operation with real kW and reactive kVAR load management functions for soft loading. operational demands and emission requirements. THESEUS DGM-02 digital genset controller ELEKTRA gas metering unit 7 . Variations in ambient conditions (such as gas quality and pressure) are fully compensated. management and protection system. engine. a high-precise gas metering unit as part of an air fuel ratio control system. In closed loop Lambda is maintained by the engine output signal. With its integrated controller it can be extended to a standalone Lambda control system for any gas quality. independent of engine size. External communication via CAN protocols or Modbus. KRONOS 20 electronically controlled system EFI controller Generator Controls KRONOS 20 is an electronically controlled AFR trim control system that allows speed/load dependent lambda values to be set within a certain range. Gas engine controls THESEUS DGM-02 HEINZMANN’s digital generator control. load sharing and import/export control. It is available in different configurations. full authority and gas control systems.Dual Fuel Controls Gas engine Controls ARTEMIS series KRONOS air fuel ratio control systems HEINZMANN offers a wide range of ARTEMIS systems. The modular concept is very flexible and can be extended to accommodate applications with larger variations in gas-. 12. It offers advantages in terms of engine protection. This display and operating device is suitable for integration in cabinet doors and control panels. control versions Ignition for 8. All control parameters can be adjusted. The system can handle cylinder outputs from 100 to 600 kW and up to 20 cylinders. EFI control unit Gas admission valve PHLOX II control units IC series Phlox II control units are highly flexible high-energy capacity spark ignition control devices. Additionally it provides various display and recording functions as for example error logs to assist monitoring and system diagnosis. Communication Tools DcDesk 2000 HEINZMANN’S Windows® based software to be used with our digital controls. It is also helpful for a fast diagnosis of errors. implementing a real-time knock control. ARIADNE can act on ignition AFR and load governing. It supports system configuration and parameter settings and allows programming control functions. Its flexibility and I/O possibilities allow easy integration into any gas engine management system. all measurements can be displayed in an easy way. PANOPTES HMI Hand-held programmer HEINZMANN’s cost-effective alternative for digital control accessibility for conventional control units. performance and cost. Knock control unit ARIADNE knock control unit 8 HP 03-03 .KRONOS 40 injection based system KRONOS 40 is a speed/load control system for gas engines with gas injection valves controlled by solenoid valves. 16 or 24 cylinders PHLOX II control unit with ignition coils ARIADNE knock control Used as part of a gas engine management system. DcDesk 2000 configuration program PANOPTES HMI PANOPTES stands for HEINZMANN’s Human Machine Interface (HMI) device. 5 mm 30 N 24 N 2Q 2Q LA 35 12.3 32° 4Q ORION DC 9 53° StG 3005 DC 8 0.5 mm 25 N 20 N 2Q 2Q LA 30 15.3 4Q 4Q 4Q 4Q 4Q StG 16 42° 15 5 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q XIOS 4Q 4Q 2Q ORION DC 12 4Q 0.90 90° 44 15 StG 64 42° 64 21 StG 90 42° 90 30 StG 180 42° 180 60 LA 25 19.4) 4Q 4Q 4Q 4Q 4Q 4Q StG 2080 36° (68°) 11 (8.heinzmann.0 1. actuators with gears and actuators with integrated positioning electronics and brushless motors. torque (Nm)/ force (N) 50° Actuator PRIAMOS DC 1 Angle/stroke For more information please refer to www. 2Q 4Q StG 2005 4Q 2Q 4Q StG 2010 36° (68°) 2.7) 4Q 4Q 4Q 4Q StG 2040 36° (68°) 7.5 StG 6-01 36° 4 1.8 ORION DC 10 0.3 4Q StG 3 72° 3.8 0.2) 4Q 4Q 4Q 4Q 4Q 4Q StG 2005 DP 32° 0. 4Q = bidirectional 9 .0 (0.5 (4.5 mm 35 N 28 N 2Q 2Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 2Q = unidirectional/spring return.4) 1.4) 5.4 (5.6 2.8 4Q 4Q 4Q StG 2120 68° 13 4.7 (3.36 PANDAROS DC 6 Steady state torque (Nm)/force (N) 0.4 4Q ORION DC 11 0.com or actuator leaflet.6 StG 3010 HELENOS DC 2 Max.Actuators HEINZMANN’s large range of actuator models covers practically any application and sector.90 90° 32 11 StG 40 42° 44 15 StG 40. HEINZMANN provides a wide range of actuators including direct working actuators. This means that customers find a product tailored to their exact requirements.6) 3.0 (1. 4Q 4Q 4Q StG 30 42° 32 11 StG 30.4 4Q 4Q 4Q 4Q 4Q StG 6-02V 36° 6 2 4Q 4Q 4Q 4Q 4Q StG 10 36° 10 3.18 0.4 4Q 4Q 4Q StG 2040 DP 36° 5. Known for their reliability and durability. our expertise and innovativeness have served to optimise engine performance and reduce operational costs as well as the impact on the environment. Among the 800 of their installations worldwide. Dual fuel management Conversion from diesel to dual fuel combustion happens for two main reasons: The reduction of fuel costs and the reduction of emissions. Ever since. Turbine control Gas engine management HEINZMANN offers a complete product range for gas engine management. Well-known manufacturers work together with HEINZMANN to develop sophisticated control systems for mediumsized and large diesel engines. supplemented by monitoring and protection functions. type or make of gas engine. Through precise control of diesel and gas metering they ensure optimal performance in both diesel and dual fuel mode. vehicles and engines. gas turbines of any size and make are to be found. With standard products as well as with applicationtailored solutions. installed and commissioned. The consistent technological approach is based on the comprehensive range of HEINZMANN actuation and governing components. both as modular components and as fully integrated engine management systems. . we are specialists in control technology for both mechanical and electronic injection. compressor applications. and offer complete common rail systems. HEINZMANN dual fuel systems rely on proven components and offer solutions for the specific requirements of stationary gensets. HEINZMANN has been driving forward the technological developments in diesel engine management. Full turnkey solutions for safe area through to full hazardous area systems are supplied. these control systems are highly flexible and suitable for any size. Dealing with all engine types and technologies. steam and water turbines.Applications Diesel engine management For more than 100 years. HEINZMANN seeks to provide the perfect system for every customer‘s requirements. brought together in systems for governing and fuel control. Heinzmann UK is a manufacturer and global supplier of turbine controls for gas. 10 A member of the HEINZMANN group. Traction control systems With HEINZMANN and REGULATEURS EUROPA. For decades. systems may incorporate PLCs. The product range includes common rail systems. and their suitability for use in ships is certified as a matter of course by wellrespected classification societies.Digital genset management Genset management systems by HEINZMANN and REGULATEURS EUROPA are based around the THESEUS and Viking35 digital controllers. This is how. The flexible configuration and high governing quality make HEINZMANN systems a sought-after retrofit solution for diesel-electric locomotives. They offer standard solutions as well as customer-specific development projects. Available for either mechanical or electronic fuel injection. HEINZMANN systems meet the challenges set by the demanding conditions of use encountered by conveyor. HMIs and enhancements such as Modbus and integrated speed control. the group‘s member companies have supplied the civilian and military shipping industry. construction and heavy-load vehicles. solutions for dual fuel conversion and hybrid drives as well as emission control systems from CPK Automotive. 11 . HEINZMANN has come to shape the engine technology of the future. Encased into industry standard panels. as an absolute specialist in diesel engine management. the corporate group includes two long-standing specialists for control of propulsion engines in rail traction applications. Control systems for industrial vehicles Marine applications HEINZMANN offers a comprehensive range of engine control system for all kind of ships. these traction control systems operate in diesel-electric and diesel-hydraulic locomotives worldwide. The quality and reliability of HEINZMANN systems is valued by customers. com www.com www. as well as exhaust gas aftertreatment solutions.co.com South Africa Heinzmann Stellenbosch Phone: +27 82 6898100
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