Reactive Power Management ProductsAbout us Larsen & Toubro is a technology-driven USD 8.5 billion company that infuses engineering with imagination. The Company offers a wide range of advanced solutions in the field of Engineering, Construction, Electrical & Automation, Machinery and Information Technology. L&T Switchgear, which forms part of the Electrical & Automation business, is India's largest manufacturer of low voltage switchgear, with the scale, sophistication and range to meet global benchmarks. With over four decades of experience in this field, the Company today enjoys a leadership position in the Indian market with growing presence in international markets. It offers a complete range of products including controlgear, powergear, motor starters, energy meters, wires and host of other accessories. Most of our product lines conform to international standards, carry CE marking and are certified. Contents Reactive Power Management Products Range of Capacitors Principles of Power Factor Correction Selection of Capacitor .5 Step Approach Capacitor Technology Standard Duty Capacitors Heavy Duty Gas Filled Capacitors Ultra Heavy Duty Capacitors All Polypropylene (APP) Type Capacitors Reactors-Harmonic Filters Thyristor Switching Modules Network of Thyristor Switching Modules Automatic Power Factor Correction Panel Ordering Information of Capacitors Overall Dimension 1 2 3 3 7 9 10 11 12 13 14 15 16 18 19 . Reactive Power Management Products Wires MCCBs Power Capacitors MCBs Capacitor Duty Contactors APFC Panels Reactors Quasar Meters Indicating Devices Thyristor Switching Modules 1 . Range of Capacitors Power Capacitors Cylindrical Type Box Type Standard Duty Ultra Heavy Duty Standard Duty Heavy Duty Range from 1-25 kVAr Range from 5-30 kVAr Range from 5-50 kVAr Range from 5-50 kVAr Heavy Duty Gas Filled Range from 5-25 kVAr 2 . switchgear and cables l Higher kVA demand from supply system as given in figure 2 l Higher electricity cost due to levy of penalties/loss of incentives It is therefore necessary to reduce & manage the flow of reactive power to achieve higher efficiency of the electrical system and reduction in cost of electricity consumed. it is necessary to involve also the Power Factor Correction solution to a higher level so as to ensure sustainable achievement of high PF & acceptable harmonic distortion levels. This publication outlines a “5 Step” technology based approach.Principles of Power Factor Correction A vast majority of electrical loads in low voltage industrial installations are inductive in nature. The active power is used by the load to meet its real output requirements whereas reactive power is used by the load to meet its magnetic field requirements. Modern electrical networks are continuously evolving into more complex installations due to the increasing usage of non-linear loads. The selection of the correct type of PFC Capacitors & Filter reactors thus needs better understanding of the various issues involved. This evolution is also accompanied by increased dependency on captive power generation as well as growing concerns about incoming supply power quality. The most cost effective method of reducing and managing reactive power is by power factor improvement through Power Capacitors. The reactive power (inductive) is always 900 lagging with respect to active power as shown in figure1. Such loads consume both active and reactive power. simplified for easier understanding to enable the correct selection of PFC Capacitors & Filter Reactors. energy efficiency improvement devices etc. kVAr and kVA in a network. 3 . In this background. UPS systems. The concept of reduction in kVA demand from the system is shown in figure 3. Supply Bus Active power kVA kW kVAr kVA kW Supply Bus kVAr Reactive Power LOAD LOAD Capacitor Figure 1: Phase relationship between Active and Reactive power Figure 2: Network without Capacitor Figure 3: Network with Capacitor Flow of active and reactive power always takes place in electrical installations. Typical examples are motors. This means that the supply system has to be capable of supplying both active and reactive power. Figure 2 & 3 show the flow of kW. sophisticated control & automation. Selection of Capacitor . drives & fluorescent lighting. The supply of reactive power from the system results in reduced installation efficiency due to: l Increased current flow for a given load l Higher voltage drops in the system l Increase in losses of transformers. transformers.5 Step Approach Power Factor Correction Capacitors have been used for many years as the most cost effective solution for PF improvement. 557 0.314 1.127 0.75 to 0.248 0.407 0.198 0.029 0.56 0.95 0. Alternatively.265 0.093 0.397 0.508 0.936 0.909 1.766 0.163 1.652 0.713 0.134 0.974 0.658 0.511 0.602 1.865 1.451 0. the operating load kW and its average power factor (PF) can be ascertained from the electricity bill.145 0.251 0.267 1.788 1.369 0.041 1.639 1.266 0.316 0.083 1.015 0.836 1.164 0.351 1.257 0.063 0.608 0. Example to calculate the required kVAr compensation for a 500 kW installation to improve the PF from 0.519 0.060 0.230 0.66 0.625 0.109 0.78 0.920 0.149 0.342 0.556 0.9 0.317 0.481 1.500 1. In such cases required capacitor kVAr can be calculated as sited in below table.847 0.483 0.160 0.766 1.061 0.Step 1: Calculation of kVAr required for Industries & Distribution Networks In electrical installations.565 0.088 1.75 0.503 0.104 0.903 0.657 0.416 0.480 0.838 0.406 0.149 2.817 0.343 1.186 4 .635 0.676 1.058 0.335 0.372 1.499 0.242 0.058 0.440 1.716 1.536 0.294 0.028 0.86 0.067 0.48 0.458 0.238 0.594 0.712 0.205 0.453 0.005 0.164 0.204 0.465 1.086 0.91 0.761 0.275 0.590 0.838 1.113 1.538 0.580 0.727 1.44 1.190 0.440 1.425 0.337 0.337 1.477 0.076 1.262 0. Initial PF 0.89 0.283 0.514 0.439 0.262 1.135 0.084 1.680 1.355 0.192 0.692 0.151 1.96 2.679 0.424 0.504 1.392 1.154 1.546 0.699 0.145 0.042 0.071 0.963 1.371 0.7 0.821 0.896 1.798 1.950 1.958 1.460 0.097 0.187 1.979 0.138 0.739 0.82 0.526 0.52 0.247 1.76 0.95 1.62 0.499 1.184 0.996 0.93 1.400 0.878 0.082 0.775 0.156 0.276 1.121 0.103 1.577 1.193 0.569 0.356 1.605 0.248 1.4 0.225 0.536 1.000 1.64 0.446 1.631 0.403 1.98 2.729 0.194 0.456 0.133 1.828 0.567 1.253 0.130 1.034 0.99 2.281 0.54 1.078 0.234 0.910 1.172 0.92 0.343 0.347 0.617 0.807 1.529 1.201 1.126 0.625 1.832 1.084 0.42 0.364 0.426 0.308 1.706 0.370 0.805 1.429 0.009 0.328 0.230 1.313 0.123 1.369 1.749 0.87 0.303 0.660 0.395 0.590 1.590 = 295 kVAr Note: Table is based on the following formula: kVAr required = kW (tanØ1 .220 0.337 1.998 1.839 0.683 0.111 0.712 0.9 0.280 1.062 0.030 0.547 0.8 0.309 0.715 0.84 0.487 0.402 1.85 0.875 0.276 1.745 1.869 1.324 0.053 0.615 0.417 0.97 2.116 1.970 0.188 1.58 0.289 0.94 0.162 0.781 0.750 0.563 0.6 0.88 0.646 Target PF 0.141 0.117 0.92 1.055 0.217 1.870 0.354 0.683 0.93 0.196 1.369 0.907 0.938 0.024 0.447 0.995 0.057 0.46 0.031 0.112 0.928 1.585 0.775 1.114 0.089 0.672 0.390 0.678 0.74 0.443 0.770 0.594 0.474 0.421 0.018 1. it can also be easily evaluated by the formula: Average PF = kW/kVA Operating load kW = kVA Demand x Average PF The Average PF is considered as the initial PF and the final PF can be suitably assumed as target PF.68 0.037 0.302 0.175 0.713 0.158 1.888 0.654 0.376 0.214 0.91 1.38 0.229 1.284 0.387 0.177 0.220 0.167 0.810 0.492 0.787 0.306 1.074 1.272 0.553 0.935 0.221 0.191 1.705 1.535 1.96 kVAr = kW x multiplying factor from table = 500 x 0.223 0.790 0.937 0.94 1.552 0.949 0.72 0.878 0.211 0.tanØ2) where Ø1 = cos-1 (PF1) and Ø2= cos-1(PF2).291 0.735 1.810 0.5 0.743 0.042 0.872 1.432 1.685 1.032 0.623 0.313 0.495 0.253 0.898 0.652 0.475 1.318 0.849 0. Arc / induction furnace.linear load UPS. Computer. CFL lamps.linear loads= (non .linear Load: Example: Installed transformer rating = 1000 kVA Non . The method of calculating the % age non-linear load is shown below: Calculation of Non .Step 2: Selection of Capacitors Selecting the type of Capacitor is the first decision to be made.5 x In -250C to 550C -250C to 550C -250C to 700C It is strongly recommended that the above table be followed as a guideline for selecting the appropriate capacitor for a given application.linear loads / transformer rating) x 100 = (100 / 1000) x 100 = 10% Examples of non . While choosing the type of duty it is also very important to identify the % age non-linear load in the system. Power Factor Correction Capacitors can be classified as follows: l Standard duty l Heavy duty l Heavy duty Ultra The criteria for this classification is based on the following: l Operating life l Permissible over voltage & over current coupled with the time duration l Number of switching operations per year l inrush current withstand capability Peak l Operating ambient temperature Duty Over Current Permissible Over Voltage @rated Voltage 440V 1.3 Un Peak Inrush Currents 200 x In 300 x In 500 x In Temperature Maximum switching operations/ year 5000 6000 20000 Standard Duty Heavy Duty Ultra Heavy Duty 1. Rectifiers.5 x In 1.linear loads = 100 kVA %non .8 x In 2.2 Un 1. % Age Non .1 Un 1. CNC machines. etc.linear Load >10% Upto 15% Upto 25% Above 25% to 30% Above 30% *For solutions contact L&T Type of Duty Standard Duty Heavy Duty Ultra Heavy Duty Use Capacitor + Reactor (detuned filters) Hybrid filters (Active filter + detuned filters)* 5 . AC / DC Drives. 6 . In this background. close to unity PF.Heavy duty capacitors are manufactured using thicker material and in lower width which increases current handling capacity as well as reduces temperature rise. Step 5: To Achieve Transient Free Unity PF To decide whether transient free PF correction is required. This transient phenomena can interact with impedances present in the installation to create “Surges”. The transient phenomenon is a sudden rise in voltage or current at the point of switching. If the total kVAr required by the installation is less than 15% of the rating of the incoming supply transformers. This is due to the fact that conventional switching techniques of capacitors involving electro-mechanical contactors will give rise to transient phenomena. This occurrence of surges can cause serious damage to sensitive electronics and automation resulting in either their malfunction or permanent damage. Ultra Heavy duty capacitors are manufactured using thicker material. In such a situation. Step 4: To Achieve Target PF To estimate whether fixed compensation or automatic compensation is to be used. it is necessary to specify the use of Thyristor switches for transient free switching of Capacitors. The Standard duty capacitors are manufactured using standard thickness of dielectric material with heavy edge metallization. APFC panels with suitable kVAr outputs may be distributed and connected across various points within the installation. Note: Thyristor switching can also be used for dynamic compensation which is needed if the fluctuation of loads is very high. Caution: It is safer to select a combination of “Capacitor + Filter reactor” so as to ensure that PF improvement is achieved in a reliable manner and the risk of resonance is avoided. Note: As in the case of selection of capacitors De-tuned filter APFC panels must be selected if non-linear loads exceed as per previous table. This can be avoided by installing capacitor + filter reactor. then the use of fixed capacitors may be adopted at various points in the installation.Step 3: To Avoid Risk of Resonance To make a choice between the use of Capacitors or Capacitors + Filter reactors. in lower width and have greater ability to handle in-rush current. If the kVAr required by the installation is more than 15% of the rating of the incoming supply transformers. such as lifts. because it is necessary to avoid the risk of “Resonance” as the phenomena of “Resonance” can lead to current and harmonic amplification which can cause wide spread damage to all Electrical & Electronic equipment in the installation including Capacitors..e. This is important. welding load is very high. fast presses etc. then automatic power factor correction solution needs to be adopted. the following guideline may be adopted to make a decision. Heavy duty and Ultra Heavy duty. Capacitor Technology & Construction Details Capacitors are manufactured in three different types such as Standard duty. it is important to ensure that all the capacitors installed are switched in a transient free manner so as to ensure reliable performance of the installation. In order to achieve high power factor i. After electric breakdown. A breakdown causes a small arc which evaporates the metal layer around the point of breakdown and re-establishes the insulation at the place of perforation. Dependent on the nominal voltage of the capacitor. our LT-type capacitors are impregnated to eliminate environmental influences and to guarantee reliable.Healing Breakdown For a self-healing dielectric. the thickness of the polypropylene film will differ. The self-healing process lasts for a few microseconds only and the energy necessary for healing can be measured only by means of sensitive instruments.Healing Breakdown Self . However. an insulation breakdown may occur. impregnation is basically not required. LT cylindrical capacitors which are made in accordance with metallized polypropylene technology have proved to be most appropriate and also the most cost effective.Capacitor Technology Capacitors are used in many diverse applications. Electrodes (metallized) Polypropylene Film 1 Electric Contact (schooping) 3 4 2 4 3 Non-metallized Edge Design of LT Capacitor Self .Healing At the end of service life. long-term operation. Polypropylene Film 2 4 1 3 Electrodes (metallized) Point of Breakdown Non-conductive Insulating Area Top View Self . 7 . The decrease of Capacitance caused by a self-healing process is less than 100 pF. and many different capacitor technologies are available. the capacitor can still be used. In low voltage applications. or due to inadmissible electrical or thermal overload. improves “self-healing” and reduces thermal resistance. Vacuum impregnation eliminates air and moisture. Operating Condition Torn . The active capacitor elements are thus cut-off from the source of supply. Ease of mounting is ensured by 4 drillings at the bottom of the container.Over pressure Tear . an overpressure builds up and causes an expansion of the cover. This design ensures highest safety by: l Self healing technology l pressure tear . The individual cells are wired together and mounted on a steel frame.off Condition Box Type Capacitors Technologically similar to cylindrical capacitors. The pressure within the casing separates the breaking point so rapidly that no harmful arc can occur. box type capacitors consist of a number of three phase cylindrical capacitor cells. Expansion over a certain limit causes the tear-off of the internal fuses. The enclosure is powder coated and is designed to protect the capacitor cells from dust and moisture.off fuse Over l Robust steel container l Massive connection studs 8 .off Fuse At the end of service life. due to inadmissible electrical or thermal overload. The steel frame together with the cells is housed in a common sheet steel casing. Technical Details Cylindrical Box 5 . These capacitors are self healing type.25 IEC 60831 Resin 12 h in 24 h 30 m in 24 h 5m 1m 1. The Capacitors come with an over pressure disconnector and finger proof terminals.5*In 200*In 5000 Clamptite -25 / D <0. These capacitors come with a stacked winding and are impregnated with a biodegradable soft resin.2W / kVAr <0.5*In 200*In 5000 Clamptite -25 / D <0.100 IEC 60831 Resin Range (kVAr) Standards Impregnation Over Voltage withstand 10% 15% 20% 30% Over Current withstand Inrush Current withstand No of Operations/ year Terminals Ambient Temperature ( C) Operating Losses Dielectric Total Operating losses 0 1 .Standard Duty Capacitors L&T Standard Duty Capacitors are metalized polypropylene capacitors from 1kVAr to 25kVAr in cylindrical configuration and 5-50kVAr in box type configuration. They can be used to provide effective power factor correction in industrial and semi industrial applications.2W / kVAr <0.45W / kVAr 9 .45W / kVAr 12 h in 24 h 30 m in 24 h 5m 1m 1. Technical Details Cylindrical Range (kVAr) Standards Impregnation Over Voltage withstand 10% 15% 20% 30% Over Current withstand Inrush current withstand No. Heavy Duty capacitors have a long life of 130000 hours. Gas Filled Capacitors The Capacitors are subjected to an extended period of drying after which the casing is filled with an inert gas to prevent corrosion of the winding elements and inner electrical contacts.8 In.50 IEC 60831 Resin 30 IEC 60831 Resin .2W / kVAr <0.8*In 300*In 8000 Faston / Screw -25 / D <0. Compact design ensures space saving.2W / kVAr <0. These capacitors have an inrush current withstand of 300 In and an overload withstand capacity of 1.8*In 250*In 8000 Faston / Screw -40 / D <0. these are dry type capacitors.2W / kVAr <0.Heavy Duty Capacitors L&T Heavy Duty Capacitors are available from 1-30kVAr in cylindrical and box type construction.35W / kVAr 10 Cylindrical 30 IEC 60831 Inert Gas Box 5 . These capacitors have all features of standard capacitors however.8*In 250*In 8000 Faston / Screw -25 / D <0.35W / kVAr 12 h in 24 h 30 m in 24 h 5m 1m 1.35W / kVAr 12 h in 24 h 30 m in 24 h 5m 1m 1. of Operations / year Terminals Ambient Temperature (0C) Operating Losses Dielectric Total Operating Losses 12 h in 24 h 30 m in 24 h 5m 1m 1. thus preventing hot spots in the winding element.30 IEC 60831 Oil 12 h in 24 h 30 m in 24 h 5m 1m 3*In 500*In 20000 300000 Clamtite -40 to 70 <0. The winding construction achieves low losses and high pulse current withstand capability. The capacitor is designed to operate under ambient temperatures upto 70 degrees. Technical Details Cylindrical Range (kVAr) Standards Impregnation Over Voltage withstand 10% 15% 20% 30% Over Current withstand Inrush Current withstand No. of Operations/ year Life (hrs) Terminals Ambient Temperature ( C) Operating Losses Dielectric Total Operating Losses 0 5 . Oil is used for impregnation of the capacitor.Ultra Heavy Duty Capacitors The winding element of Ultra Heavy Duty Capacitors consists of a dielectric polypropylene film and an electrode of double sided metalized paper. Oil impregnation enables good heat dissipation from the winding element to the aluminum can's surface.35W / kVAr 11 .2W / kVAr <0. 1994 415 / 440 As per IS 2.5 W / kVAr -25 to 55 0C Non PCB oil Bushing terminals 8000 4 3 2 1 L L1 w Elevation End View Dimensions Rating (kVAr) 35 30 25 20 15 10 5 L (mm) 240 240 240 240 240 240 240 W (mm) 115 115 115 115 115 115 115 H (mm) 475 400 350 300 225 175 115 L1 270 270 270 270 270 270 270 12 .2 W / kVAr < 0. The LTAPP capacitors come with a steel enclosure and have an internal fuse for over pressure disconnection. These capacitors have a high peak inrush current withstand and are ideal for use with detuned harmonic reactors. These capacitors are impregnated with a Non PCB type oil for superior performance. Technical Details Standard Rated Voltage Over Voltage Over Current Peak inrush Current Operating losses (dielectric) Total Operating losses Ambient temperature Impregnation Terminals Switching operations M-10 Threaded Brass Terminal 60 70 60 7 5 10 IS 13585 .0 x In 350 x In < 0.All Polypropylene (APP) Type Capacitors The LTAPP range of all polypropylene capacitors are designed for super heavy duty applications. The capacitance of the power capacitor forms a resonant circuit in conjunction with the feeding transformer. For the base line frequency (50 or 60 Hz usually). etc) produces nonlinear current and thus influences and loads the network with harmonics (line pollution). i.75 In Continuously 100% I 40 Class F Thermal Switch 5. 7% & 14% 13 . Technical Details Standards Rated Voltage (V) Rated Frequency (F) Max Permissible Operating Voltage Max Permissible Operating Current Duty Cycle Class of Protection Ambient Temperature Insulation Class Protection De-Tuning IEC 60289 440 50 1. 1.67%. in the region of the 5th and 7th harmonics.1 Un for 8 hours 1. computers and electrical gear l Resonance elevation. Such a resonance can lead to the following undesirable effects: Overloading of capacitors l Overloading of transformers and transmission equipment l Interference with metering and control systems. uninterruptible power supplies.e. thus correcting the reactive power.05 Un Continuously. amplification of harmonics l Voltage distortion l These resonance phenomena can be avoided by connecting capacitors in series with filter reactors in the PFC system. 1.Reactors . the detuned system on the other hand acts purely capacitive. i. These so called “detuned” PFC systems are scaled in a way that the self-resonant frequency is below the lowest line harmonic and the detuned PFC system is purely inductive as seen by harmonics above this frequency.Harmonic Filters The increasing use of modern power electronic apparatus (drives. Experience shows that the self-resonant frequency of this circuit is typically between 250 and 500 Hz.06 In High Linearity.e. With the thyristor module we provide the main component-“The Electronic Switch”. that are capable to switch PFC capacitors within a few milliseconds nearly without a limitation to the number of switchings during the capacitor lifetime.5 35 2 25 75 2 -10 to 55 50 150 2 14 . These switching modules are easy to install. The solution is dynamic power factor correction system. self-observing thyristor switches for capacitive loads up to 200 kVAr.for dynamic power factor correction. e. increased losses and flickering will not only influence the supply capacity but will also have a significant impact on the operation of sensitive electronic devices.g.Thyristor Switching Modules The usage of new technologies in modern industry has negative impacts on electric power quality of the main supply networks. faults and activation. The LT-TSM module series offers fast electronically controlled. Excessive currents. Supply Voltage Required Reaction Time (msec) No 5 0 LT TSM 25 440V 50 / 60 LT TSM 50 12. have a fast reaction time of 5 msec and come with a built in display of operations. frequent high load fluctuations and harmonic oscillation. Technical Details LT TSM 12 Rated Voltage (V) Frequency (Hz) Rating (kVAr) Losses PD (W) LED Display per Phase Ambient Temperature ( C) Aux. current Im (5A/1A) 1st Capacitor branch k 2nd Capacitor branch 3nd Capacitor branch Fuse superfast 125 A at 50 kVAr 63 A at 25 kVAr Fuse superfast Fuse superfast Input (controller signal) power factor controller BR6000-T12 L N L N U Interference message relay Um +Signal 10-24VDC +Signal 10-24VDC +Signal 10-24VDC K I lm L1 fault /”On” operation L3 fault /”On” operation L1 fault /”On” operation L3 fault /”On” operation L1 fault /”On” operation L3 fault /”On” operation LT TSM electronic thyristor-module for capacitor switching LT TSM electronic thyristor-module for capacitor switching LT TSM electronic thyristor-module for capacitor switching a b P1 1 2 3 4 56 C1 +24V- L1 L3 C3 C1 L1 L3 C3 C1 L1 L3 C3 Filter Discharge Resistor EW-22 Power Capacitor Note: Automatic Power Factor Correction Panels retain current data 15 .Network of Thyristor Switching Modules Dynamic PFC Network: Single stage L1 L2 (S) L3 (T) N PE Fuse superfast 125A at 50 kVAr 63A at 25 kVAr Capacitor branch Input Controller signal +Signal 10-24VDC L1 fault /”On” operation L3 fault /”On” operation LT TSM electronic thyristor-module for capacitor switching C1 L1 L3 C3 Filter Discharge Resistor EW-22 Power Capacitor Dynamic PFC Network: Multiple stages supply meas. voltage voltage Vb Vm L1 L2 (S) L3 (T) N PE T2A T2A meas. In addition to not being able to achieve the desired power factor it is also possible that the use of fixed compensation can also result in leading power factor under certain load conditions. for 25 < 50 kVAr fault interrupting capability. maloperation of diesel generating sets. APFC products are fully automatic in operation and can be used to achieve: l Consistently high power factor under fluctuating load conditions Elimination of low power factor penalty levied by electrical supply authorities l l Reduced kVA demand charges l energy consumption in the installation by reducing losses Lower l Preventive leading power factor in an installation The basic operation is as follows: l To continuously sense and monitor the load condition by the use of external CT (whose output is fed to the control relay) l To automatically switch ON and OFF relevant capacitor steps on to ensure consistent power factor l To ensure easy user interface for enabling reliable understanding of system operations carried outs etc. Consequently the use of fixed compensation has limitations in this context. for 5 to 25 kVAr & 25 kA. It is therefore necessary to automatically vary. l To protect against any electrical faults in a manner that will ensure safe isolation of the power factor correction equipment Salient Features: Modular design which allows easy handling by the user and also capable of being extended/upgraded. the power factor also varies as a function of the load requirements. fixed capacitors which shall need to be manually switched to suit the variations of the load. This is achieved by using on Automatic Power Factor Correction (APFC) system which can ensure consistently high power factor without any manual intervention. Minimal joints in all the connections to ensure better reliability and lower losses. saturation of transformers. the compensation to suit the load requirements. In addition. Copper busbar system suitable for withstanding 50 kA fault current. This is also unhealthy for the installation as it can result in over voltages. penalties by electricity supply authorities etc. the occurrence of leading power factor will be prevented. The incoming switchgear provided has 9 kA. It therefore becomes practically difficult to maintain consistent power factor by the use of fixed compensation i.Automatic Power Factor Correction Panel Modern power networks cater to a wide variety of electrical and power electronics loads. which create a varying power demand on the supply system. This will lead to situations where the installation can have a low power factor leading to higher demand charges and levy of power factor penalties. without manual intervention.e. 16 . In case of such varying loads. upto 25 kVAr. an inter lock is provided so that when the front door is opened.MINI VAr . As a safety measure. 200 17 .5 6 x 2.5 5 5 5 Capacitor Steps in kVAr C2 2 2 2 5 5 2.5 5 5 10 5 C3 2 2 3 5 7. 200 300. 200 500.pole MCCB. built in time delays. and alarm indication for CT reversal apart from the protections associated with the capacitor itself. 600. 600. 200 300. cable entry from bottom A four pole MCB.Automatic Power Factor Control Panel suitable for 3Ph. 200 300. four line -. 600.5 5 7. 200 300. wall mounted. 600.5 8 x 2. and a three . and over pressure device Three pole Capacitor duty contactors of adequate ratings for respective steps A microprocessor based relay with 4 / 6 output contacts for switching contactors Having PF indication. the entire panel will trip.5 10 x 2. for 5 to 25 kVAr & 25 kA. from CT on line Tapped internally The basic structure is made of 1.61921 Three phase. 200 300.2 mm sheet steel The front door is made of 1. 200 300.5 2. 200 500.5 15 20 25 35 40 50 Steps x kVAr NxQ 5x1 8x1 10 x 1 5 x 2. in a well ventilated non-dusty environment.5 2.5 2. 700. 200 500.6 mm sheet steel And the mounting plate of components is of 2 mm The internal components are accessible on opening the front door The protection rating is IP42 / IP52 Indoor. 0 0 Installation Incomer Internal wiring Capacitors Contactors The Controller Protection Table of Step Ratings Rating kVAr 5 8 10 12.5 7x5 8x5 10 x 5 C1 1 1 1 2.5 5 10 10 10 10 10 15 15 15 10 3 4 C4 C5 Switching Sequence 1:2:2 1:2:2:3 1:2:3:4 1:2:2 1:2:3 1:1:2:4 1:2:3:4 1:1:1:2:2 1:2:2:3 1:1:2:3:3 Dimensions WxHxD 300. dry type three phase units (see table for step ratings) The capacitors are equipped with discharge device. to 50 kVAr 440 V 50 H 9 kA. of adequate section Cylindrical. 700. 600. 700. 440V AC 50 Hz Auto Power Range Rated Voltage Rated Frequency Short Circuit Rating Altitude Duty Ambient temperature Standards Power Supply Relay current input signal Relay voltage input signal The Enclosure 5 kVAr. for 25 < 50 kVAr 1000 m Continuous -5 C to + 40 C IEC ./ 5A. 600. above 25 kVAr Using FRLS cable. 600. there is a thermostat which disconnects the entire panel in the event of excessive temperature rise in the enclosure. 1 2 Rating 5 B 2 L&T Capacitors Duty S .Overall Dimensions of APFC Panel R Y B H APFCR Air filter Unit 36 20 TH 25 200 Front view M Cut out at bottom 70 Side view Gland plate Top view L mm 350 500 Notes: l Recommended l Recommended l Paint Rating kVAr </= 25 Upto 50 H mm 600 700 M mm 250 400 front access side clearance shade on dimensions entry l Tolerance l Cable : 800mm : 200mm : ral 7035 Powder coated : ±10mm : bottom Ordering Information of Capacitors L T C Type C .Cyl B .Super Heavy U .3 1P .Std H .Ultra Voltage 18 .Heavy X .Box C S 3 Phase 3P . 8 13.25 6.5 15.9 3.82.0 6.8±0. No Voltage (V) Power (Q) kVAr Capacitance (µf) Rated current (A) Dimension in (mm2) Cat.0 5.7 39.72 6.0 5..8 60Hz 19 23.5 d1= 2 .0 60Hz 1.8 31.35 x 0.62 3.7 26.0 7.0 25.56 9.0 18.5 10.0 9. Nos.15 4.87 11.8 26.2 116.5 82.1 16. for details please refer to the data sheet) Creepage distance 12.2 32.7 23.4 Dimension in (mm) D 116.6 mm min.4 19.5 32.0 30.9 19.2 27.0 20.5 41.2 60Hz 1.110.5 22. h+40 h 5±0. 6 mm (depending on the capacitor type.2 Nm 19.6 5. 19 .2 2.5 x 130 63.0 12. Clearance 9.7 Discharge resistor assembly Marking Ultra Heavy Duty Sr.5 FAST-ON Terminal 6.30 7.2 116.2 110 137 50Hz 1.94 5..0 68.0 3.0 55.0 15.2 H 248 248 325 325 LTCCU312B2 LTCCU315B2 LTCCU320B2 LTCCU325B2 Impregnating hole Torque T = 1.31 2.0 25. Nos.4 DxH 53 x117 53 x 117 63.5 d+d1 d 16+1 M12 Torque T = 10 Nm Cat.6 d 16.7 19.0 12. Label 16 LTCCS303B2 LTCCS304B2 LTCCS305B2 LTCCS307B2 LTCCS310B2 d±1 M12 16 +1 M12 Toothed Locked Washer DIN 6797-JB Hexagon nut DIN 439-BM12 LTCCS3121B2 LTCCS315B2 LTCCS320B2 LTCCS325B2 Tightening torque =12NM 19.5 d 16.3 3.66.7 mm min.8 (1) d±1+4 Resistor Box Assembly h±2 50Hz 1 2 3 4 5 6 7 8 9 10 11 440 440 440 440 440 440 440 440 440 440 440 1.6±0.0 2.8 15.5 x 154 75 x 162 75 x 198 75 x 270 75 x 270 90 x 270 90 x 270 LTCCS301B2 LTCCS302B2 h±3+1 Marking h±3+a (expansion) h±3 Sr.5 3.0 16.2 116.5 39.5 x 130 63.6 31.137 Capacitance (µf) Rated current (A) 50Hz 15.57 3.0 4. No Voltage (Vn) Power (Qn) (kVAr) 50Hz 2 3 4 5 440 440 440 440 12 15 20 25 60Hz 16 18 24 30 3.5 11.Overall Dimension Cylindrical Type Capacitors Standard Duty Expansion to h±2+a 118±0.4 3. 7 26. Box Type Capacitors 90 Rubber Grommet Ø19mm for Cable Entry D Label W 2 Slots 7 x 14 W1 Standard Duty Sr.12 16.4 60Hz 11.5 15 20 25 60Hz 12 15 18 25 30 55 68.5 110 137 Capacitance (µf) Rated current (A) 50Hz 13.0 55. H .0 18.0 12.0 25. Nos.8 60Hz 23.0 110.0 10.5 82. Heavy Duty Sr.60 12.8 60Hz 15.4 H 325 325 325 325 375 Dimensions in (mm) W 263 263 263 263 263 D 80 80 160 160 160 LTBCH310B2 LTBCH312B2 LTBCH315B2 LTBCH320B2 LTBCH325B2 20 Cat. No Voltage (Vn) Power (Qn) (kVAr) 50Hz 1 2 3 440 440 440 15 20 25 60Hz 18 24 30 83 110 138 Capacitance (µf) Rated current (A) 50Hz 19.4 Dimension in (mm) D 100 116 116 H 280 280 280 LTCCH315B2 LTCCH320B2 LTCCH325B2 Cat.68 26.8 H 283 283 283 283 283 283 283 Dimensions in (mm) W 263 263 263 263 263 263 263 D 80 80 80 80 80 80 80 LTBCS307B2 LTBCS308B2 LTBCS310B2 LTBCS312B2 LTBCS315B2 LTBCS320B2 LTBCS325B2 Cat.0 83.5 8.Heavy Duty Sr.24 32.80 15.50 13.0 15.7 23.0 20.4 19.6 31. No Voltage (Vn) Power (Qn) (kVAr) 50Hz 1 2 3 4 5 440 440 440 440 440 10 12. Nos.0 24.0 41.0 138.0 69.40 19.7 19.7 19.2 32.6 31.6 31.1 16.0 Capacitance (µf) Rated current (A) 50Hz 9.5 39.0 30. Nos.5 15.84 10.68 26.0 60Hz 9. No Voltage ( Vn ) Power (Qn) (kVAr) 50Hz 1 2 3 4 5 6 7 440 440 440 440 440 440 440 7.5 39.24 32.5 44.0 9.5 39.7 23. com Plot No. Mumbai 400 072 Customer Interaction Center (CIC) BSNL / MTNL (toll free) : 1800 233 5858 Reliance (toll free) : 1800 200 5858 Tel : 022 6774 5858 Fax : 022 6774 5859 E-mail :
[email protected] / 6613610 / 1 / 2 Fax: 0265-2336184 e-mail:
[email protected] L&T House P. 518 4th Main Road K. Ernakulam Kochi 682 016 Tel: 0484-4409420 / 4 / 5 / 7 Fax: 0484-4409426 e-mail: esp-cok@LNTEBG. Dwarakanagar Visakhapatnam 530 016 Tel: 0891-6620411-2 / 3 Fax: 0891-6620416 e-mail:
[email protected] 131/1.com Product improvement is a continuous process. Electrical Standard Products Larsen & Toubro Limited Powai Campus.2 Powai Campus Mumbai 400 072 Tel: 022-67052874 / 2737 / 1156 Fax: 022-67051112 e-mail: esp-bom@LNTEBG. please contact any of our offices listed here. Vasantha Chambers 5-10. Faizabad Road Uttar Pradesh. Annapurna Complex Lewis Road Bhubaneswar 751 014 Tel: 0674-6451342.com Skybright Bldg. Zone II Maharana Pratap Nagar Bhopal 462 011 Tel: 0755-4098706 / 7 / 8 / 9 Fax: 0755-2769264 e-mail: esp-bho@LNTEBG. Nagar Madurai 625 020 Tel: 0452-2537404.com 3-B. Lucknow 226 016 Tel: 0522-2312904 / 5 / 6 Fax: 0522-2311671 e-mail:
[email protected]. O.com #12. O.com 32. For the latest information and special applications.com SCO 32. O.com Plot No. Box 119 191/1.com A28.com Website: www.com II Floor.com 38. Fateh Maidan Road Hyderabad 500004 Tel: 040-66720250 Fax: 040-23296468 e-mail: esp-hyd@LNTEBG. Shivaji Marg P. Sakar Complex I Opp. P.5 Padmanabhpur Durg 491 001 Tel: 0788-2213833 / 14 / 28 / 29 Fax: 0788-2213820 A1/11.Indira Nagar.com 48-8-16.com L&T House. Ballard Estate P. Dhole Patil Road Pune 411 001 Tel: 020-26135048 Fax: 020-26124910. Shivaji Nagar North Ambazari Road Nagpur 440 010 Tel: 0712. Box 6223 New Delhi 110 015 Tel: 011-41419514 / 5 / 6 Fax: 011-41419600 e-mail: esp-del@LNTEBG. 2436696 Fax: 0674-2537309 e-mail: esp-bbi@LNTEBG. K. Group MIG .2260020 / 30 e-mail: esp-nag@LNTEBG. Club House Road Chennai 600 002 Tel: 044-28462072 / 4 / 5 / 2109 Fax: 044-28462102 / 3 e-mail:
[email protected] D-24. Appuswamy Road Post Bag 7156 Opp. 2521068 Fax: 0452-2537552 e-mail: esp-mdu@LNTEBG. Box 14 Chandigarh 160 026 Tel: 0172-4646841 to 7 Fax: 0172-4646802 e-mail: esp-chd@LNTEBG. Station Ashram Road Ahmedabad 380 009 Tel: 079-66304007-11 Fax: 079-26580491 / 66304025 e-mail: esp-ahm@LNTEBG. G.com SP 50481 R1 220210 . 559.com EBG North Wing Office . Astronauts Avenue Bidhan Nagar Durgapur 713 212 Tel: 0343-2536891 / 8952 / 7844 Fax: 0343-2536493 e-mail: esp-dgp@LNTEBG. Gandhigram Rly. Sector 26-D Madhya Marg.com 10.com 67. Bamuni Maidan Guwahati 781 021 Tel: 0361-2651297 Fax: 0361-2551308 e-mail:
[email protected] Milanpur Road. Box 278 Mumbai 400 001 Tel: 022-6752 5656 Fax: 022-6752 5858 Website: www. Cubbon Road. Nirmala College Coimbatore 641 045 Tel: 0422-2588120 / 1 / 5 Fax: 0422-2588148 e-mail: esp-cbe@LNTEBG. Post Box 5098 Bangalore 560 001 Tel: 080-25020100.Larsentoubro. M. O. 25593613 Fax: 080-25580525 e-mail: esp-blr@LNTEBG. O. Road Ravipuram Junction.com ELECTRICAL STANDARD PRODUCTS (ESP) 501.com 3rd Floor Vishwakarma Chambers Majura Gate. Shakespeare Sarani Kolkata 700 071 Tel: 033-44002572 / 3 / 4 Fax: 033-22822589 e-mail: esp-ccu@LNTEBG. 2nd Floor P.2260012 / 3 Fax: 0712.com Radhadaya Complex Old Padra Road Near Charotar Society Vadodara 390 015 Tel: 0265. C-Scheme Jaipur 302 001 Tel: 0141-2385916 / 8 Fax: 0141-2373280 e-mail:
[email protected] Standard Products (ESP) Branch Offices: REGISTERED OFFICE AND HEAD OFFICE L&T House. 26135048 e-mail: esp-pnq@LNTEBG. Golmuri Jamshedpur 831 003 Jharkhand Tel: 0657-2340864 / 387 Fax: 0657-2341250 e-mail: esp-jam@LNTEBG. Ring Road Surat 395 002 Tel: 0261-2473726 Fax: 0261-2477078 e-mail: esp-sur@LNTEBG. Prithvi Raj Road.com Akashdeep Plaza.