Kohler 5e Parts List

Service PartsMarine Generator Sets Models: 5E/4EF 7.3E/6EF 5ECD/4EFCD--Low CO 7.3ECD/6EFCD--Low CO TP-5987 2/06e Table of Contents Description Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Number Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . 3 Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Specification Number Index . . . . . . . . . . . . . . . . . . . . . 4 Group 1: Cylinder and Crankcase . . . . . . . . . . . . . . . 6 Group 2: Piston and Crankshaft . . . . . . . . . . . . . . . . . 7 Group 3: Valves and Camshaft . . . . . . . . . . . . . . . . . . 8 Group 4: Lubrication and Oil Filter . . . . . . . . . . . . . . . 9 Group 5: Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Group 6: Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Group 7: Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Group 9: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Group 10: Engine Cooling . . . . . . . . . . . . . . . . . . . . . 15 Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . 16 Description Page Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . 18 Group 104: Cooling System . . . . . . . . . . . . . . . . . . . 20 Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Group 107: Nameplate and Decals . . . . . . . . . . . . . 28 Group 109: Skid and Plant Mounting . . . . . . . . . . . 29 Group 116: Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Group 201: Generator and Mounting . . . . . . . . . . . 32 Group 301: Controller and Mounting . . . . . . . . . . . . 34 Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . 38 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Appendix A Glossary of Abbreviations . . . . . . . . . . 45 Appendix B Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . 47 Appendix C General Torque Specifications . . . . . . 48 Appendix D Common Hardware Identification . . . . 49 Appendix E Common Hardware List . . . . . . . . . . . . 50 Introduction This manual lists service replacement parts for 5E/7.3E and 5ECD/7.3ECD generator sets. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. This manual includes the following main sections: Table of Contents. Lists the sections of the manual. Introduction (and other information sections). Contains introductory material about part numbers, illustrations, and hardware. Index. Lists the generator set specs and groups. Group Parts Lists. List the part numbers of parts in the groups. How to Find Part Numbers Use the following steps to locate a service replacement part. 1. Locate the generator set nameplate to identify the generator set spec number. 2. Locate a second generator set nameplate listing accessories to identify installed modules. On some models the accessory nameplate is mounted inside the generator junction box. 3. Turn to the Specification Number Index. The first column lists the generator set spec numbers. The headings identify the groups of parts that make up the generator set. 4. Identify the group most likely to include the service part number. Kit Sections. List modules and accessories and their parts. 5. Find the group variation number at the intersection of the spec number row and the group column. Note the variation number. Appendices. Include Abbreviations, Common Hardware Application Guidelines, General Torque Specifications, Common Hardware Identification, and Common Hardware List. 6. Page forward to locate the group identified in step 4 or find the appropriate page in the Table of Contents. x:in:004:002 Numbering System Significance This manual uses the following numbering systems: Specification Number. A six-digit number with a PAprefix. The Specification Number Index does not show the prefix. Spec numbers break down into groups. Group Number. A unique number representing a parts group needed to assemble a generator set function. For example, Group 101 is the Air Intake group. Variation or Module Number. A group might have several variations. Each variation performs the same function with different parts lists. For example, a 50 Hz generator alternator and 60 Hz generator alternator both perform the same function, however, with different parts. Each difference requires a group variation or module number. Part Number. The part number identifies an individual assembly, subassembly, component, or accessory kit. x:in:004:003 Illustrations Illustrations (or exploded-view drawings) best representing the widest range of variations accompany most groups in this manual. Illustrations do not depict all details and may not show all parts. Do not use illustrations for assembly or disassembly. x:in:004:004a 7. Find the part on the illustration and note the item number of the part or find the part description in the parts list. 8. Select the part number that corresponds to your group variation. The first column lists the illustration item number. Find the variation identified in the Specification Number Index or the module number found on the generator set nameplate in the appropriate column on the right side of the parts list table. Find the quantity used at the intersection of the item number row and the variation column. A blank space at the intersection means the variation/module does not use that part number. x:in:004:005 Hardware References Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as “Hardware, 3/8-16” in the text means that the piece is 3/8-16 size. Obtain common hardware locally or, if contacting the factory, use the Common Hardware List in the appendix to identify the common hardware part number and specifications. See Common Hardware Application Guidelines in the appendix for mating hardware instructions. Some hardware items require a specific size or some other characteristic. In that case, use the part number listed in the text. When replacing hardware, do not substitute inferior grade hardware. Replacement hardware grade should be equal to or better than the grade of the manufacturer’s original hardware. Use the Common Hardware List in the appendix to identify the common hardware hardness. x:in:004:006 TP-5987 2/06 3 Specification Number Index Group Title Group No. 1 2 3 4 5 6 7 9 10 Variation Number Spec No. 5E PA-19903 1 1 1 1 1 1 1 1 1 PA-19904 1 1 1 1 1 1 1 1 1 PA-19905 1 1 1 1 1 1 1 1 1 GM29235-GA1 1 2 2 2 1 2 1 1 2 GM35004-GA1 1 2 2 2 1 2 1 1 2 PA-19901 1 1 1 1 1 1 1 1 1 PA-19902 1 1 1 1 1 1 1 1 1 PA-19906 1 1 1 1 1 1 1 1 1 GM29235-GA2 1 2 2 2 1 2 1 1 2 GM35004-GA2 1 2 2 2 1 2 1 1 2 101 103 104 105 107 109 116 201 301 701 7.3E Group Title Group No. Variation Number Spec No. 5E PA-19903 1 1 1 1 3 1 1 1 3 1 PA-19904 1 1 1 2 1 1 1 1 4 1 PA-19905 1 1 1 2 3 1 1 1 7 1 GM29235-GA1 1 1 1 3 3 1 1 1 7 1 GM35004-GA1 1 1 2 3 3 1 2 1 7 1 PA-19901 1 1 1 1 3 1 1 1 1 2 PA-19902 1 1 1 2 1 1 1 1 2 2 PA-19906 1 1 1 2 3 1 1 1 7 2 GM29235-GA2 1 1 1 3 3 1 1 1 7 2 GM35004-GA2 1 1 2 3 3 1 2 1 7 2 7.3E 4 TP-5987 2/06 Specification Number Index Group Title Group No. 1 2 3 4 5 6 7 9 10 Variation Number Spec No. 4EFCD GM39685-GA3 1 2 2 2 2 -- -- 1 3 1 2 2 2 2 -- -- 1 3 1 2 2 2 2 -- -- 1 3 1 2 2 2 2 -- -- 1 3 101 103 104 105 107 109 116 201 301 701 5ECD GM39685-GA1 6EFCD GM39685-GA4 7.3ECD GM39685-GA2 Group Title Group No. Variation Number Spec No. 4EFCD GM39685-GA3 2 2 3 5 5 1 3 2 8 4 2 2 3 4 4 1 3 2 8 4 2 2 3 5 5 1 3 2 8 5 2 2 3 4 4 1 3 2 8 5 5ECD GM39685-GA1 6EFCD GM39685-GA4 7.3ECD GM39685-GA2 TP-5987 2/06 5 complete Joint Screw Pin Seal. rocker (includes oil fill spout) Gasket. flanged Bolt. oil Seal. rocker case Gasket Gasket. oil Seal. 1 Gasket. crankcase cover Plate Plate Cover Valve Cover.Group 1: Cylinder and Crankcase 4 22 5 6 6 24 26 11 25 22 27 7 24 23 2 3 1 1 19 17 8 23 17 13 21 15 18 10 16 14 29 29 20 16 9 12 17 28 5987_1 Item 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 6 Part No. oil Plug Collar Bolt Clamp Tube Bolt. crankcase Crankcase. head Cylinder head (for engine model AS 04) Cylinder head Cylinder head (for engine model AS 04) Cylinder head Case. rocker Case. flanged Bolt. flanged Bolt. 359701 359702 359981 359703 359982 359704 359705 359706 359707 359708 359709 359710 359711 359712 359714 359715 359716 359719 359720 359721 359722 359723 359724 359725 359726 359727 359728 359729 359730 359731 359732 Description Qty. Var. flanged 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 6 1 1 1 2 8 10 2 1 8 4 3 3 TP-5987 2/06 . Var.Group 2: Piston and Crankshaft 3 1 3 4 7 1 8 5 2 6 7 8 9 4 5987_2 Qty.50 OS (generator set serial numbers before 758309) Piston.50 OS (engine model ES04. piston. snap Bolt.50 OS Connecting rod assembly Crankshaft assembly (generator set serial numbers before 758309) Crankshaft assembly (engine model ES04. 0. generator set serial numbers 758309 and after) Piston. generator set serial numbers 758309 and after) Ring set.25 OS Piston. 359734 GM29868 GM29868 359739 359740 GM29871 GM29871 359735 359736 GM29869 GM29869 359737 359738 GM29870 GM29870 359741 359742 GM29872 GM29872 359743 GM29873 GM29873 359746 359748 359749 Description Piston (generator set serial numbers before 758309) Piston (engine model ES04.50 OS (generator set serial numbers before 758309) Ring set. generator set serial numbers 758309 and after) Piston Piston. piston. 0. 0. piston Ring set. generator set serial numbers 758309 and after) Ring set. 0. Item 1 1 1 1 1 1 1 2 3 3 3 3 3 3 3 4 5 5 5 6 6 6 7 8 9 Part No. piston Ring set. generator set serial numbers 758309 and after) Crankshaft assembly Gear spur (generator set serial numbers before 758309) Gear spur (engine model ES04. piston (engine model ES04. 0. 0.50 OS (engine model ES04. connecting rod Pin. 0. piston (generator set serial numbers before 758309) Ring set.025 OS Ring set. piston.50 OS Pin. dowel 1 2 2 2 2 AR AR AR 2 2 2 AR 2 2 AR AR AR 2 1 1 AR 2 1 1 1 4 4 1 1 4 4 1 AR As Required TP-5987 2/06 7 . piston. 0. generator set serial numbers 758309 and after) Gear spur Ring. engine valve (for engine model AS 04 and BS 04) Spring. Var. intake (for engine model AS 04 and BS 04) Valve. valve spring Arm. complete (generator set serial numbers before 758309) Camshaft. intake Valve. rocker Tappet Rod. push Seat. complete (engine model ES04. 359750 359983 359751 359984 359752 359985 359753 359754 359755 359756 359757 359758 359986 359759 GM29874 GM29874 359760 359761 359762 359763 359987 Description Valve. Item 1 1 2 2 3 3 4 5 6 7 8 9 9 10 10 10 11 12 13 14 15 8 Part No. rocker Shaft.Group 3: Valves and Camshaft 12 14 15 11 3 9 8 5 13 1 4 15 12 11 4 3 9 8 14 13 7 2 6 1 14 7 13 8 6 5 9 10 3 15 2 13 8 4 6 11 12 6 9 3 15 4 7 7 14 11 12 5987_3 Qty. oil Circlip Collet 1 2 2 2 2 2 4 4 4 2 4 4 4 4 4 1 1 2 2 2 2 4 4 4 2 4 4 4 4 4 4 4 4 4 8 1 4 4 4 4 8 TP-5987 2/06 . complete Screw Nut Seal. exhaust (for engine model AS 04 and BS 04) Valve. exhaust Retainer. valve spring (for engine model AS 04 and BS 04) Retainer. generator set serial numbers 758309 and after) Camshaft. engine valve Camshaft. spring Spring. steel 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 2 1 1 2 1 1 1 3 2 1 9 . drain Spring Bolt. 359764 359765 359766 359767 359773 359768 359769 359770 359771 359772 359774 GM29875 GM29875 359775 359902 359776 359777 359778 359779 359780 Description 1 2 Gasket. generator set serial numbers 758309 and after) Gear spur Pin Ring. 0. oil pump (out) Oil filter Oil filter screen Gear spur (generator set serial numbers before 758309) Gear spur (engine model ES04. oil fill Rotor.20 mm Plug. oil pump Plate Cover Dipstick Cap. oil pump (in) Rotor. drain plug Shaft. flanged Screw. pan Ball.Group 4: Lubrication and Oil Filter 9 6 11 15 18 12 12 17 16 4 2 10 7 8 3 1 14 5 13 5987_4 Qty. Item 1 2 3 4 5 6 7 8 9 10 11 11 11 12 13 14 15 16 17 18 TP-5987 2/06 Part No. Var. pan Screw. hex washer. pan Key. hex Qty. flanged Screw. 1 2 Part No. Description 359793 359794 359795 359796 359979 GM46180 359797 359798 359799 359800 359801 359803 359804 359805 359806 359808 X-67-116 Washer Clamp Tube Spark plug (for engine model AS 04) Spark plug Spark plug Band Clamp Clamp Bolt.forming 1 2 2 2 2 1 2 2 2 3 1 2 4 2 1 4 4 1 1 2 2 4 1 1 2 TP-5987 2/06 . ignition Coil (See Group 105) Cap. flanged Bolt. Description 359781 359782 359783 359784 — 359785 — 359786 359787 359788 359903 359904 359789 359790 359791 359792 359807 Gasket Voltage regulator Igniter Coil. spark plug Cap (See Group 105) Flywheel assembly Harness Harness Harness Harness Switch. oil pressure Switch. charging Nut. pulsing Coil. 1 2 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 Item 16 17 18 19 19 19 20 21 22 23 24 25 26 27 28 29 30 Qty. thread.Group 5: Ignition 12 19 19 22 1 5 4 5 23 6 29 16 15 14 23 13 27 21 25 10 26 11 9 28 7 8 3 30 20 18 17 24 2 5987_5 Item 1 2 3 4 4 5 5 6 7 8 9 10 11 12 13 14 15 10 Part No. woodruff Screw. Var. temperature Coil. Var. pan Screw. pan Screw. 359809 359810 359813 359814 359815 359816 359817 359988 359818 GM29878 GM29878 359819 359820 359821 359822 359823 359905 359825 359826 359832 359833 359834 359989 359835 359836 359837 359838 Description 1 2 Bracket Lever Link Pivot arm Spring.Group 6: Governor 11 22 See groups 103 and 104 for additional fuel system parts. governor (for engine model AS 04 and BS 04) Arm. Var. governor Governor assembly (generator set serial numbers before 758309) Governor assembly (engine model ES04. governor Sleeve Arm. 20 12 9 13 16 2 5 13 18 19 21 17 1 10 3 23 15 7 8 6 14 4 5987_6 Qty. hex Washer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 1 3 1 1 1 1 1 1 1 2 1 2 1 11 . control Bolt Screw Nut Washer Spacer Spring Collar Washer Stud Bolt (for engine model AS 04 and BS 04) Bolt Bolt Nut. Item 1 2 3 4 5 6 7 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 TP-5987 2/06 Part No. hex Nut. generator set serial numbers 758309 and after) Governor assembly Panel. Group 7: Carburetor 53 32 36 9 44 19 59 55 23 10 4 24 20 35 21 53 14 39 49 38 34 51 48 1 13 1 27 18 17 46 11 1 1 28 51 56 47 26 29 60 25 37 22 6 57 5 41 15 40 30 43 16 2 54 45 7 12 33 50 58 12 31 42 3 8 52 5987_7 TP-5987 2/06 . flanged Screw Qty. pilot air Float chamber Screw. throttle stop Valve. carburetor Gasket. intake pipe Gasket. intake Valve.8 Gasket Shaft. 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 5 3 2 1 13 . carburetor Pipe. choke Solenoid Wire lead Pipe Limiter Nozzle. intake manifold Gasket. flanged Bolt.2 Air jet 0. Var. main jet Intake manifold Fitting Screw Screw Screw Screw Washer Collar Collar Ring. intake Pipe. 359906 359839 359840 359841 359842 359843 359844 359845 359846 359847 GM24510 359848 359849 359850 359851 359852 359853 359854 359855 359856 359857 359858 359859 359860 359861 359862 359907 359908 359863 359864 359865 359866 359909 359867 359868 359869 359870 359871 359872 359873 359874 359876 359877 359879 359880 359911 359881 359882 359883 359884 359885 359886 359912 359913 359914 359887 359888 359889 359890 359891 359915 Description Gasket Gasket Gasket Gasket. throttle Float valve Float Air jet 1. flanged Bolt. air filter Gasket. main Holder. carburetor choke Shaft. flanged Bolt. intake manifold Plate Carburetor assembly Carburetor repair kit Screw. snap Pin O-ring Main jet Pilot jet Plug Spring Spring Seal Seal Spring Bolt Bolt Clamp Clamp Tube Bolt.Group 7: Carburetor Item 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 TP-5987 2/06 Part No. 359929 359930 359931 359932 359933 359934 359935 359936 359937 359938 — Description Bushing Bushing Ring. flanged Not sold separately Qty. 359917 359918 359919 359920 359921 359922 359923 359924 359925 359926 359927 359928 Description Clutch assembly Holder assembly Cover assembly Cover assembly Brush Spring. snap O-ring O-ring O-ring Spring Bolt Bolt Bolt. 1 1 1 1 1 1 2 1 1 1 2 1 1 Item 13 14 15 16 17 18 19 20 21 22 23 Part No.Group 9: Starter 21 22 15 1 19 16 12 8 7 4 10 11 2 10 16 3 23 6 20 5 17 13 18 14 9 5987_9 Item 1 2 3 4 5 6 7 8 9 10 11 12 14 Part No. brush Armature Starter Nut Washer Washer Collar Qty. Var. 1 1 1 1 2 2 1 1 2 1 1 1 TP-5987 2/06 . Var. flanged Bolt. Var. flanged Bolt. flanged Pin. pump Hose. impeller Cover. oil Ball Collar Clamp Clamp Tube Washer Bolt. water pump Gasket. cooling Hose. generator set serial numbers 758309 and after) GM29876 Water pump 359953 Mechanical seal 359954 Spur gear (generator set serial numbers before 758309) GM29877 Spur gear (engine model ES04. Description 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 15 16 16 359939 359940 — 359941 359942 359943 359944 359945 359946 359947 359948 359949 359950 359951 359952 Cap Bracket Bracket (See Group 105) Bracket Gasket. dowel O-ring O-ring Mount 5987_10b Qty. 1 2 3 1 1 1 1 2 2 1 1 1 2 2 2 1 1 2 2 3 1 3 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 1 1 2 2 3 1 3 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 1 1 2 2 3 1 3 1 1 1 1 2 1 15 . water pump Gasket. thermostat Cover. cooling Reservoir Water pump (generator set serial numbers before 758309) GM29876 Water pump (engine model ES04. flanged Bolt. cooling Hose. flanged Bolt. generator set serial numbers 758309 and after) TP-5987 2/06 Qty.Group 10: Engine Cooling 14 12 16 17 27 30 25 19 32 26 36 23 37 15 39 18 27 2 40 5 4 24 7 22 3 20 35 1 38 21 33 10 35 34 9 21 33 13 11 28 29 22 28 6 8 Item Part No. thermostat cover Shaft. 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 31 Item Part No. Var. flanged Bolt. Description 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 GM29877 359955 359956 359957 359958 359959 359960 359961 359962 359963 359964 359965 359966 359967 359968 359969 359970 359971 359972 359973 359974 359975 359976 359977 229353 Spur gear Joint Impeller Pump case Nut Clamp Clamp Pin Seal. . flame Gasket. 1 4 4 3 1 1 1 1 1 1 1 2 2 See the table below for a list of generator set serial numbers for which installation of kit GM11698 Air Intake Duct will improve the engine air/fuel mixture ratio and decreases the air intake noise level. 1 2 3 4 5 6 7 8 9 10 11 12 X-284-39 M933-08025-60 X-6284-6 359294 359339 359340 359353 359577 359575 359576 229353 X-22-12 Description Grommet Screw. air intake* Mount Washer.262 ID x . air inlet Arrester. 2 3 7 5 10 8 8 9 10 9 11. acoustic foam* Duct. lock. hex head cap Screw. Var. air intake Insulation. Serial Numbers Note: A dash (-) indicates a range of serial numbers. 0623502--0623506 0624407--0624410 0625632--0625646 0625691--0625693 0626132--0626135 0626821 0626826 0626827 0626829 0626831 0628165--0628172 0628194--0628197 0628199 0629268--0629292 0629328--0629335 0629337 0629344--0629353 0630437--0630461 0631425--0631503 0633287--0633291 0633302--0633387 0633389--0633441 0633452--0633458 0634787--0634803 0634805--0634916 0634918--0635001 0638222--0638226 0638230--0638232 0638234 0638236--0638249 0638251--0638259 0638261--0638310 0639032 484952 486106 TP-5987 2/06 . pan head machine Guard. flywheel Duct. air intake* Cover. 16 Qty.Group 101: Air Intake 4 6 1.743 ID * Item is included in service kit GM11698. 12 101-191-1a Item Part No. hose 1 1 1 1 1 1 1 1 1 1 2 1 17 1 1 1 2 2 1 4 1 1 17 . 1/2 in. 2 Arrestor. molded breather Clamp. air intake Screw. acoustic Foam. GM24212 GM39537 GM23501 GM39521 GM39522 GM39523 GM39524 GM39525 GM39526 GM39527 X-284-39 GM23587 GM23496 GM23588 GM46331 GM39739 X-426-10 X-25-157 X-426-19 X-50-15 GM46328 X-309-11 Description Qty. acoustic Foam.5/1 in. 19 8 16. continued 13. acoustic Grommet. . Screw. air intake Foam Kit. 13 10 GM39685-GR1 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 TP-5987 2/06 Part No. acoustic Foam. acoustic Foam. Acoustic (include items 5-10) Foam. Var. air intake Hose. flame Gasket. 21 2 15. acoustic Foam. air intake Duct. intake duct mounting Adapter. hose. 18 3 1 9 11 20. 22 7 14 6 5 12. pan head 10-24 x 1/2 Plate. 17. air intake Clamp. Washer Clamp. round Panel.Group 101: Air Intake. hose. thread forming Bracket. X-296-1 267428 278490 359338 278470 267987 X-652-3 X-555-2 Description Connector. 1/4 in. 90_ x 1/8 in. fuel Adapter. 1 1 1 1 1 1 1 1 1 TP-5987 2/06 . fuel Line.Group 103: Fuel System 5 Item 1 3 4 5 6 7 8 9 18 Part No. fuel. pipe Filter. 45_ street Pump. Var. NPT Fitting. 7/16-20 x 1/8 in. Elbow. street. 1 4 9 3 6 7 8 103-191-1b Qty. hose Elbow. 2 1 1 1 1 1 1 1 1 1 1 19 . x 1/8 in. half union Fitting. 1/4 in. hose + vibra seal Filter. fuel pump Qty. NPTF) Pump. 45 deg. fuel line support Module. NPT Fitting. fuel Bracket. GM39671 X-296-29 267428 X-652-3 267987 267428 X-555-2 278490 GM39858 GM39595 Description Line. fuel. street elbow Connector. 45 deg. Var. street elbow Elbow. street (90 deg. fuel Fitting. continued 1 2 3 4 7 10 9 8 Item 1 2 3 4 5 6 7 8 9 10 TP-5987 2/06 6 5 GM39685-GR2 Part No.Group 103: Fuel System. 16 VOLT. 12 STOP START AC CIRCUIT BREAKER INPUT BATT.Group 104: Cooling System 13 8 3 1 2 4 15 17 GRD 29 LO Variation 1: See Group 10 27 28 30 See Group 10 for connector part number. 31 32 7 9 10 22 4 11. 25 20 3 14 24 21 6 5 18 23 104-191-1b 20 TP-5987 2/06 . REG. CHRG. 26 19. ID hose Connector. molded coolant Hose. molded seawater Hose. hose. ID hose Elbow. 5/16 in. Var. seawater pump mounting Pump. x 1 in.70 in. drive Fitting. . rubber Adapter. seawater Sleeve. molded coolant Hose. hose (on bottom of exhaust manifold) Clamp. back Seal/seat assembly Connector. 5/16-24 x 0. hose. heat Hose.) Thermostat (195 deg.Group 104: Cooling System Qty. Connector. hose Line. flexible Clamp. hex head. 5/8 in. X-391-2 X-391-32 X-426-15 X-426-3 X-55-47 X-582-2 X-6371-1 X-751-1 229980 241311 254920 249930 359301 359305 359306 359307 359308 359319 359324 GM28487 359448 359449 X-125-3 X-465-16 260085 359978 GM20716 GM35379 X-391-43 X-380-5 X-386-101 X-426-9 X-391-3 GM35002 GM35001 Description 1 2 Connector. 90_ hose.) Exchanger. Item 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 26 27 28 29 30 31 32 TP-5987 2/06 Part No.50 Connector. 3/4 in. seawater Cover. hose. 90_. coolant bypass 1 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 2 1 1 1 21 . hose Hose. 1/2-1 13/32 Screw. ID hose Gasket. manifold Neck (50 440 01) Thermostat (160 deg. coolant bypass Plate. Cap.25/. molded seawater O-ring Plate. hose Clamp. 90_ hose. 1 in. end drive Screw Screw Zinc anode kit Impeller kit. 21 . continued 14 30 4 3 9 31 28 1 16 5 18 12 13 34 19 29 10 11 26 27 33 32 5 7 24 17 5 7 8 2 6 20. 23 See Group 10 25 15 4 GM39685-GR3 22 TP-5987 2/06 .22.Group 104: Cooling System. 90_. coolant bypass Connector.5 in. molded coolant. ID hose Fuel line. back Seal.75/1. hose + vibra seal Hose. . 1 in. pressure assembly Kit. ID Hose.00 in.63 ID Hose.14 in. seawater (includes items 21-23) Impeller kit Cover. hose. .25/. 1. seat assembly Sleeve. Hose. zinc anode Qty.63 ID Switch. 90_. end drive Plate. 3 1 1 1 4 6 2 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 23 . heat Hose. hose + vibra seal Connector. 5/8 in. 90_. hose + vibra seal Cap. Clamp. molded seawater O-ring. drive. radiator 13--14 psi Filler neck Thermostat Exchanger.0 mm ID Plate. 1. 60. hose. ID hose Clamp. OD Fitting. hose. 5/16 in. X-391-2 X-391-43 X-391-32 X-426-15 X-426-3 X-55-47 X-582-2 X-6371-1 X-751-1 229980 241311 249930 GM39134 359305 GM39871 X-312-45 GM39660 359319 359324 GM28487 359978 GM20716 GM35379 359448 359449 GM35001 GM35002 X-380-5 X-391-3 X-386-101 X-426-9 X-312-41 GM30263 260085 Description Connector.Group 104: Cooling System. seawater pump mounting Pump. 3/4 in. hex socket head machine Connector. coolant bypass Gasket. flexible Clamp. ID hose Connector. 90_. .06 in. . ID hose Connector. molded coolant Hose.56/1. rubber Connector. . continued Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 TP-5987 2/06 Part No. Screw.70 in. Var. CHRG. VOLT. 31 13 28 7 17 To vacuum port on intake manifold 5 35 Choke Housing Assembly 6 30 STOP START AC CIRCUIT BREAKER INPUT 11 BATT. 26 22. 39. 32 18 25.Group 105: Engine 2 21 20 27 38. Lifting Eye View 33 29 34 23 24 10 4 105-191-1_1a TP-5987 2/06 . 40 37 19. REG. thermostat coil Gasket Pin Piston. ground Screw. flexible fuel. 8-32 x 0. lock. 6-32 x 5/16 Cable. 31. pan head. lifting Housing assembly. choke Bolt. 25--28. 6-32 x 0. PHM. M5 x 30 Conduit (not shown) Cover.438 in. 8-32 x 1 3/4 Washer. FHM. 17--22. battery Strap. choke Plate. choke Spacer Screw. OD 1 1 2 1 1 1 2 1 2 1 1 1 2 1 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 1 1 1 2 1 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 *Choke Repair Assembly GM12236 includes items 2. slot Screw. lock. 32 TP-5987 2/06 25 . Var.. 5/16 in. banjo Strap.Group 105: Engine 3 24 9 15 14 16 12 8 Solenoid Side View Solenoid Front View Item 36 is not shown. 7. baffle Valve. hose Screw. hex head cap Screw. Clamp. plain.25 Washer. shutoff Solenoid. 2 Engine assembly (see Groups 1-9 for parts) Engine assembly (see Groups 1-9 for parts) Screw. 105-191-1_2 Item 1 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. interior-exterior tooth Washer. choke* Washer. stepper motor Bushing Linkage. choke Shaft. . x 9 in. pressure sealing Bolt.25 in. plastic Screw. B-359285 C-359285 X-14-6 X-22-12 X-22-16 X-386-14 X-426-20 X-49-25 X-49-1 X-545-25 X-6046-3 M933-08016-60 M933-08016-60 X-6214-2 X-6284-1 238915 249872 259632 277272 277275 277281 277285 277288 277297 359653 291891 358358 25 158 08 359311 359312 359333 359354 52 081 05 359356 359421 359422 359821 X-6003-107 GM29564 X-400-255 X-51-41 X-25-48 Description 1 Qty. choke Heater assembly. 1/4 in.188 ID x . choke Retainer. high temperature cutout Bumper Lever assembly. 1/4 in. pan head metric Boot Switch. hex head cap Cap. starter Coupling. pressure sealing Washer.. PHM. interior-exterior tooth Line. 20 29 30 18 32 Air Intake Assembly 10 23 25. 21 26 19 17 28 22 21 9 GM39685-GR4 26 TP-5987 2/06 . continued 4 8 7 5 6 13 14 Lifting Eye View 2 Oil Drain Connection Solenoid Side View Solenoid Front View 33 35 27 34 Oxygen Sensor Assembly 24 31 1.Group 105: Engine. oil drain. head cap screw Sensor. 3/8-18 NPT Engine assembly Cable. intake manifold O-ring O-ring Socket.5 x 1. spark plug Screw. pan head machine Bracket. 30. coolant temperature Sensor.Group 105: Engine. 30. lifting eye Washer. 60 Hz SECM Controller. 50 Hz SECM Sensor. sealing. continued TP-5987 2/06 Item Part No. air intake (includes item 35) Gasket. manifold Quantity Variation 4 5 1 2 1 1 1 1 1 1 1 1 1 1 1 2 4 6 2 1 1 1 1 1 2 1 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 4 6 2 1 1 1 1 1 2 1 1 1 1 4 1 1 27 . 6 x 18 in. 32 mm electronic air Boot Starter solenoid Bolt. pan head machine Screw. ignition coil Bracket. M16-1. encoder Gasket. crankshaft position Sensor. 1 2 4 5 6 7 8 9 10 13 14 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 34 35 GM39605 238915 GM45936 359333 359354 359421 359422 359653 C-359285 X-545-25 X-6003-107 GM39570 359844 GM39902 M7985A-05045-20 M7985A-05016-20 GM39597 GM39598 GM46910 GM47252 GM39600 GM39601 GM39602 GM39603 GM39606 359845 GM41974 GM42275 M912-05020-60 GM39604 GM41940 Description Governor. heated 02 Coil. battery (No.10 in. ignition Assembly. sealing.1 mm OD Valve. intake manifold Wire.) red+ Conduit Wheel. Bracket. crank position sensor Controller. TMAP Elbow.3 mm OD Washer. equipment ground Tag. CE Decal. warning rotating parts Decal. warning explosion Decal. danger high voltage Decal. drain Decal. reconnection Decal. notice replace CO sensor (generator sets with serial number 2085259 and above) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 TP-5987 2/06 . Item 1 2 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 28 Part No. hang notice 1/4 in. positive battery connection Decal.Group 107: Nameplate and Decals Qty. reconnection Decal. fuse panel Decal. negative battery connection Decal. warning hot coolant and steam Decal. 1-800 number Decal. warning hot engine and exhaust Decal. Kohler Power System Decal. emissions Decal. Kohler Power Systems Decal. warning carbon monoxide Decal. Var. UL Decal. ID fuel line required Decal. check zinc anode Decal. positive battery connection Decal. X-6348-6 X-6246-9 224233 229831 GM35838 238162 GM46200 239796 249808 249809 249810 294520 344282 GM14167 344295 359282 241812 249494 344588 226917 GM42444 GM40035 GM48037 Description 1 3 Decal. 5/16 in. 5/16-18 in. 5/16-18 x 0. vibromount* Stud Washer. hex head cap Strap. hex cap. elastic stop. plain #8 (not shown) — TT-1350 Instructions. plain 10 X-25-85 Washer. elastic stop. interior tooth Screw. 5/16-18 in. mounting/installation TP-5987 2/06 Qty. plain * Vibromount kit GM28419 includes: 1 X-101-16 Nut. ground Tray. lock.Group 109: Skid and Plant Mounting 2 9 8 7 4 7 1 5 10 7 3 6 2 109-191-1a Item 1 2 3 4 5 6 7 8 9 10 Part No.75 in. (not shown) — M125A-08-80 Washer. vibromount — X-125-3 Bolt. interior-exterior tooth Washer. Washer. 1 2 2 1 2 1 1 1 1 2 2 2 2 2 2 4 2 8 2 1 29 . drip Kit. 4 M933-08016-60 Screw. 5/16-18 in. plain — GM31230 Mount. X-101-16 X-22-16 X-22-5 M933-08016-60 245297 359325 GM28419 X-6054-17 X-25-164 X-25-85 Description Nut. hex head cap 9 X-25-164 Washer. (not shown) — X-6210-7 Nut. plain Washer. flange spiralock. 5/16 in. lock. Var. REG. CHRG.Group 116: Exhaust 3 3 STOP START AC CIRCUIT BREAKER INPUT BATT. VOLT. 1 2 Exhaust Manifold Mounting 4 7 6 5 3 2 1 GM39685-GR9 30 TP-5987 2/06 . 37. exhaust Gasket Catalyst assembly O-ring.77 mm ID O-ring. exhaust Manifold. M931-06075-60 254765 GM10105 GM35003 GM39129 359897 GM39607 GM40060 GM40061 Description 1 Screw. socket hex cap Manifold.Group 116: Exhaust Item 1 2 3 3 3 4 5 6 7 TP-5987 2/06 Part No.6 mm ID 3 1 1 Qty. exhaust Manifold. 2 3 3 1 3 1 1 2 2 1 2 1 1 1 31 . HC Screw. 61. Var. 15.Group 201: Generator and Mounting 12. 16 31 7 14 13 2 17 3 8 19 19 8 23 4 6 11 22 5 21 24 1 20 8 10 8 19 9 18 19 26 25 27 28 29 30 GM39685-GR7 32 TP-5987 2/06 . hex head. end Overbolt Stator assembly Stator assembly Guard. star Screw. OD Harness. hex head Screw.Group 201: Generator and Mounting Qty. self-tapping Screw. 6-32 x . fan Fitting. self-tapping Washer. hardened Screw. . lock #6 int. junction Cover. junction box mounting Bushing Mount. self-tapping O-ring Bracket. wiring. RHM. wire Shim. end drive Screw Bearing. controller Washer. generator Bracket. lock. brush connection 1 2 2 1 2 2 1 4 2 1 1 2 1 2 1 2 1 1 4 1 1 2 2 1 2 2 1 4 2 1 1 2 1 2 1 2 1 1 4 1 1 4 1 1 1 1 4 1 1 1 1 1 4 4 1 33 . 5/16-24 Screw.743 in. Var. ball Box.262 ID x . brush Brush Adapter. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31 TP-5987 2/06 Part No. brush holder Spring Retainer. A-359441 X-22-6 X-49-1 X-55-48 X-6216-1 X-67-113 X-67-52 X-801-4 X-67-64 229110 GM41969 238150 238247 238248 239247 239282 359292 GM11876 359310 359327 GM39039 359403 359453 X-125-30 X-758-15 GM39040 GM39041 GM39042 X-634-18 241769 X-22-12 GM45945 Description 1 2 Rotor assembly (includes item 24) Washer. brush holder Holder. junction box Bracket.312 slot Screw. 48 6 27 3 4 30 17 29 26.Group 301: Controller and Mounting See Group 5 for voltage regulator 14. 34 5 37 2 21 17 8 1 15 20 19 27 9 GRD 16 35 11 12 LO 23 10 32 31 25 22 36 14 13 Controller Ground Wires A359337a 34 TP-5987 2/06 . 28 1 Items 7 and 49 not shown. 33. 25 x 1. 10 A. 22-position Connector plug. interior tooth Screw. 9-position Connector plug. circuit Breaker. convoluted (not shown) 5 2 1 Quantity Variation 2 3 4 5 2 5 2 5 2 7 5 1 1 1 4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4 1 4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4 1 35 . fuse Spacer Box. lock..25 slot Screw. lock. cable Nut. 8-32 x 7/16 Bushing Connector.. PHM. circuit (see accessories) Screw. circuit Breaker. 6-32 zinc Nut. #10. silkscreened Harness. 0. 250 V Plate. interior Washer. 1/4-20 green Tab. interior tooth Washer. 1/4 in. PHM. lock. hex. #6. 6-32-3/16 Breaker. 100 V Connector. 25A. ID “grd in. controller Cover. #8. rocker. hex. lock. 6-32 x 0.Group 301: Controller and Mounting TP-5987 2/06 Item Part No. slotted pan head machine Conduit. 6 A. receptacle Connector panel. 12V coil sealed Fuse. cover Holder. RHM. 2-position Diode. 15-position Connector plug. ident Fuse. Tab.25 Hourmeter Switch. 6 A. circuit Breaker. 1/4 in. fuse. 1 pole Spacer Relay. thread-forming Screw. controller Harness. 22-position Connector plug. lock. 100 V Screw. interior-exterior tooth Washer. lock. interior-exterior tooth Screw. engine wiring (includes items 38-41) Controller assembly (includes items 9-48) PCB assembly (PBIIIE) PCB assembly Washer.50 slot Screw. SPDT 30A. 1/4 in. controller (includes items 42-47) Connector plug. 4-position Diode. RHM. 125 V Holder. 6-position Connector plug. interior-exterior tooth Washer. 1 2 3 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 X-22-12 X-49-21 X-506-51 X-506-58 X-506-60 X-506-68 — X-67-52 241769 359336 359344 B-359337 G-278598 GM10516 X-22-11 X-22-12 X-22-13 X-22-6 X-22-7 X-49-25 X-49-26 X-67-133 X-51-5 X-634-18 X-6266-1 X-71-2 X-81-8 201620-152 201620-94 223316 245264-BLK 238426 238736 249406 249986 259391 262389 263156 GM10530 359335 GM30675 239493 292370 233959 359404 239496 241616 259689 269366 239411 233959 X-49-1 X-6003-121 Description 1 Washer. hex washer. circuit Breaker. hex head 10-24 Mount. 6-32 x 0. continued See Group 5 for voltage regulator. 2 (F2). 2 (F4). 2 (F1) 8 18 19 1.Group 301: Controller and Mounting. 4 (F7) 10 21 GM39685-GR8 36 TP-5987 2/06 . 17 13 Ground Leads 16 22 9 23 15 14 20 15 7 12 43 16 11 6. Items 24--42 (harness) are not shown. (F3) 21 5. (F5). (F6) 3. . 25 A. receptacle Diode. 2-position Connector. blk. 5-position Connector. F3) Fuse holder. . 1 2 3 4 5 6 7 8 9 10 223316 238426 262389 263156 283645 358337 360459 245264-BLK GM28483 GM48030 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 GM48031 GM28787 GM29671 X-6210-1 LK-1010-1515 X-22-11 X-22-12 X-22-13 X-22-6 X-49-1 X-6266-1 X-67-64 X-81-8 X-6210-2 GM39835 229989 233959 292370 320711 GM13697 GM28678 GM29998 GM36156 GM36161 GM36163 GM39876 GM39881 GM39888 GM39889 GM39893 GM39895 GM39900 GM45941 GM46362 Note: Description Fuse. 15 A. 10 A. Var. hex. SPDT 30A. lock. . lock. F5.. .285 in. 2-position Connector.25 in. OD Screw. 10 A. 6-position.20 ID x .Group 301: Controller and Mounting Item Part No. weathertight. lock. 4-position Connector. Service serial numbers 2085259 and above with the GM48031 ADC 2100 controller assembly. 1/4-20 Nut Harness.. OD Washer. and CO sensor (item 43). 8 2 6 1 1 3 1 4 1 1 1 1 1 1 1 1 2 4 1 4 4 1 8 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 Service Kit GM48030 upgrades serial numbers 2085258 and below with a CO sensor module. . 9-position Connector. 2-position Connector. CO sensor harness GM48032.146 ID x . ADC 2100 controller (with upgrade to CO sensor module) (generator serial number 2085258 and below. 125 V (F7) Fuse holder Fuse. Serial numbers 2085259 and above were factoryshipped with the ADC2100 controller and CO sensor. see note) Controller assembly. CO sensor (generator sets with serial number 2085259 and above) Qty. 6 A Connector. lock. 10-position PCB assy. male Connector 6-position Connector. 2-position Connector. The GM48030 includes the ADC 2100 controller.262 ID x . 250 V (F1) Standoff. 250 V (F4. 2-position Connector. engine (includes items 25--42) Connector.262 ID x . ADC 2100 (generator serial number 2085259 and above) Relay. 6-position Connector. relay board 12V Nut Lead Washer. 250 V (F2. weathertight Connector. TP-5987 2/06 37 . pan head 6-32 x 5/16 Connector.595 in. plug.12V coil sealed PCB assy.743 in. F6) Fuse. self-tapping Nut. cover SCR module Service kit. cable Screw. circuit board Plate.25 x 1.469 OD Washer. OD Washer. 2-position Connector. 4-position Connector. 24-position Connector. Fuse. 3ECD Service Manual. Kawasaki FD501D Service Manual Supplement.3E and 4/6EF Service Manual. Kawasaki FD501D Service Manual.3ECD Parts Catalog. TP-5982 TP-5985 TP-6390 TP-5986 TP-6391 TP-5987 TP-6001 TP-6002 TP-6008 TP-5375 TP-5620 Description 1 2 4 5 Installation Manual. Item 1 2 2 3 3 4 5 6 7 8 9 38 Part No.Group 701: Literature Qty. 5/7. Marine Safety Precautions. 5/7. Gasoline Marine Operation Manual.3E and 4/6EF Operation Manual. 4-6EF/5-7. Var.3E Operation Manual. 5/7. 5/7. Kawasaki FD501D Warranty. Marine 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 TP-5987 2/06 . 42 A Plate. 22 A Decal. A Decal. installation Harness. circuit. installation Screw. wire. circuit. 60 A Plate. 40 A Plate. 18 A Decal. wiring Harness. circuit. RHM. Harness. circuit. installation Screw. Remote Panel 1 Circuit Breaker Description Harness. jumper Circuit Breaker 1 4 1 1 1 Instructions. installation Screw. wiring Instructions. notice Circuit Breaker 1 4 1 1 1 Instructions. circuit. 30 A Decal. installation Screw. cover Decal. notice Circuit Breaker 1 4 1 1 Instructions. installation Screw. notice TP-5987 2/06 Instructions. 30 A Decal. extension PA-229833 229832 TT-930 PA-249941 249935 PA-249334 X-526-3 249334 PA-249336 X-526-3 249336 GM16829-KP1 GM16829 GM32332-KP1 GM32324 GM32333-KP1 GM30248 GM32333-KP2 GM32323 PA-344106 TT-875 X-49-21 X-506-57 246242 249956 PA-344309 TT-875 X-49-21 X-506-57 246242 39 . cover Decal. installation Screw. extension Harness. jumper Circuit Breaker 1 4 1 1 Instructions. cover Decal. Remote Panel 1 Harness. Fuel Solenoid Wiring 1 Harness. 6-32-3/16 Breaker. installation Screw. 6-32-3/16 Breaker. 6-32-3/16 Breaker. circuit. 6-32-3/16 Breaker. RHM. Pigtail 1 Harness. 6-32-3/16 Breaker. installation Screw. RHM. 6-32-3/16 Breaker. notice Circuit Breaker 1 4 1 1 1 Instructions. Fire System Interface 1 1 Harness. cover Decal. circuit. Circuit Breaker PA-225640 TT-875 X-49-21 X-506-50 229183 246242 PA-225641 TT-875 X-49-21 X-506-51 229183 246242 PA-229185 TT-875 X-49-21 X-506-47 229183 246242 PA-229391 TT-875 X-49-21 X-506-41 246242 249956 PA-229394 TT-875 X-49-21 X-506-36 246242 249956 PA-344051 TT-875 X-49-21 X-506-41 246242 PA-344052 TT-875 X-49-21 X-506-36 246242 1 4 1 1 1 1 4 1 1 1 Instructions. cover Decal. installation Screw. circuit. installation Screw. 6-32-3/16 Breaker. extension Harness. 18 A Decal. Pigtail 1 Harness. 6-32-3/16 Breaker. notice Terminal. 12 In. notice Circuit Breaker 1 4 1 1 1 Instructions.. 55 A Plate. pigtail Harness. installation Screw. RHM. notice Qty. circuit. RHM. 18 A Plate. cover Decal. RHM. installation Screw. notice Circuit Breaker 1 4 1 1 1 Instructions. notice Terminal. extension Harness for Remote Panel (25 Ft. Circuit Breaker Kits Circuit Breaker 1 4 1 1 1 Instructions. 5/8 in. RHM. RHM. extension Harness for Remote Panel (15 Ft. circuit. circuit. 6-32-3/16 Breaker. RHM. Harness. 5/8 in. 6-32-3/16 Breaker. RHM. wire. RHM. 6-32-3/16 Breaker. jumper Circuit Breaker 1 4 1 1 Instructions. notice Terminal. 6-32-3/16 Breaker.. RHM.) 1 1 Strap. 25 Ft. notice Part No.) 1 1 Strap. 27 A Plate.Accessories Qty. notice Circuit Breaker 1 4 1 1 1 Instructions. circuit. Remote 12 In. Description Part No. PA-359286 TT-875 X-49-21 X-506-60 229183 246242 PA-359617 TT-875 X-49-21 X-506-68 229183 246242 PA-359618 TT-875 X-49-21 X-506-58 229183 246242 Harness Kits Harness. 15 Ft. NPT Adapter.285 in. rocker. control GM33851 Meter. run time Switch. 1 1 1 1 Sender. 1 pole TT-1245 249494 A-226965 226964 226979 238736 344039 Sea Water Strainer 1 Filter. hourmeter Bezel. warning Panel assembly (includes the following) Connector Plug. installation Transfer Switch Kit 1 1 Switch. remote Switch. control Harness. 12V GM33849 Screw. OD X-22-6 Panel. sender Sender Kit 1 1 1 1 1 1 1 1 Part No. Fuel Filter 1 1 1 Filter. warning Panel assembly (includes the following) Panel Harness. rocker Gauge. Filters Panel. installation PA-359411 225127 249348 344305 359461 GM45891-KA1 249348 344305 359461 TT-1230 PA-344040 TT-1072 249494 A-344033 344029 344031 344035 344036 344039 PA-344041 TT-1073 249494 A-344034 344030 344032 344035 344036 344037 344039 GM28392 GM28393 GM28394 M934-04-B Ship-To-Shore Switch Kits Transfer Switch Kit 1 1 Switch. water. warning 249494 TP-5987 2/06 . 10000 hour 238736 Switch. warning Panel assembly (includes the following) Panel Harness. 6 position Panel. installation PAA-246614 344490 TT-535 PAA-246617 A-246617 TT-535 GM32335-KP1 Panel assy. lock. oil pressure Adapter. installation Decal. hex Remote Start Panel. Panel and Meter Kits PA-250797 Instructions. gauge Bulb. water temperature Gauge. bushing Sender. light Nut. pan head M3 x 12 M7985A-03012-20 TT Rmt Start Panel TT-1378 Decal. transfer Instructions. oil pressure Voltmeter Switch. rocker. control GM33847 Harness. installation Decal. hex.Accessories. warning Panel assembly (includes the following) Panel. wiring panel assy. run time. White (aerosol can) 221335 Panel. wiring Meter. installation Decal. 12V 1 2 2 1 1 1 1 2 1 1 40 PA-359579 X-661-1 GM14314-KP1 267987 278470 X-652-3 Sender Kits Sender Kit 1 1 1 1 Adapter. pipe Connector. Remote Start and 2 Meter (12 V) Instructions. rocker Panel. hose Paint. Description Part No. Remote Start and 4 Meter (12 V) 1 1 1 1 1 1 1 1 1 1 1 1 1 Instructions. White (1 gallon can) 221334 Paint. rocker Panel. water temperature Sender. installation Decal. wiring Gauge. Remote Start 1 1 1 1 1 1 Qty. continued Qty. 3 mm M934-03-50 Washer. fuel. Remote Start 1 1 1 1 1 1 1 Description TT-642 249494 A-250795 241617 250796 269296 PA-359581 Instructions.146 ID x . oil pressure Adapter. control 12V GM33848-1 Nut. water temperature Sender. transfer Instructions. water temperature Gauge. 1/4 in. wiring Gauge. 1/2 in. oil pressure Switch. sender Instructions. siphon valve vent GM32988 Siphon Break (Generator Set with Sound Shield) Qty.70 in. X-426-9 Connector.2-1 13/32 X-426-3 Clamp. fire extinguisher Decal.2-1 13/32 X-426-3 Clamp. threaded Insulation. acoustic Latch Pin. Base. acoustic Corner. sound shield Insulation. Rivet. siphon break (includes the following)GM32985 Valve. sound shield Decal. installation TT-1268 Clamp. 5 5 4 5 2 6 1 1 1 1 7 5 5 1 1 1 1 1 1 1 3 1 1 4 3 1 1 4 4 4 1 1 1 2 1 1 1 2 1 2 1 1 1 2 1 1 2 1 1 1 1 4 4 1 1 2 1 Screw. duct 328666 Cap. X-426-9 Connector. duct 328666 Cap. hose. sound shield Insulation. acoustic Roof subassembly. molded seawater GM41736 Hose. whiz Hose Channel. hose Screw Channel. warning Decal. siphon break (includes the following)GM32985 Valve. duct 328666 Cap. siphon valve vent GM32988 TP-5987 2/06 Description Part No. threaded Door.25/. acoustic Roof subassembly. hose. clear flexible plastic GM34883 Hose. plain Screw. siphon valve vent GM32988 Siphon Break Hose Connection (Generator Set with Sound Shield) GM24866-KA1 Valve. clear flexible plastic GM34883 Valve. Description Part No. 7/8 X-284-7 Clamp. sound shield Insulation. warning Insert. connector. siphon valve vent GM32988 Siphon Break 1 1 1 1 Sound Shield Kit PA-229928 Instructions. acoustic Door subassembly. pop Screw. 25. Siphon Break Kits Siphon Break (Generator Set without Sound Shield) 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 PA-359413 GM41786-KP1 Grommet. molded seawater GM41737 Valve. siphon valve GM32984 Loop.75 in. fiber Hose. acoustic Door subassembly (LH) Washer. molded seawater 359414 Tubing. acoustical (kit) Insulation. duct 328666 Cap. 1.25/. sound shield (front) Insert. . threaded Door subassembly. U. 10-24 Door. sound shield Support subassembly 359345 X-117-5 X-25-36 X-25-37 X-25-40 X-426-18 X-465-6 X-6047-27 X-6210-2 X-6251-2 X-6373-2 X-781-13 X-97-18 222889 359250 359369 359376 359380 359389 359423 343165 344484 359374 359383 359394 359395 359424 359425 X-25-6 X-31-9 X-6234-8 344147 344435 344436 344484 359372 359388 359393 359395 359426 344484 359373 359386 359393 359395 359397 359427 346258 359371 359387 359428 X-6033-12 X-781-7 344484 359377 359390 359394 359429 41 .25/. acoustic Corner. hose 344934 Hose. plain Washer. slotted HC Washer. plain Clamp.70 in. threaded Roof. threaded Door. 7/8 X-284-7 Hose. 1. x 2 in. . air outlet Foam. sound shield Insulation. hex head. U Nut. Sound Shield Kits Instructions.Accessories. hose 344934 Tubing. hose. sound shield Grommet Rivet. . siphon break (includes the following)GM32985 Valve. sound shield Insulation. threaded Roof. threaded. continued Qty. . sound shield Duct. hose. flat head machine Nut. acoustic Latch Pin.62 ID X-312-42 Clamp. threaded Insulation. 10-24 x 5/8 Washer. hose.70 in X-426-9 Tubing. siphon valve GM32984 Loop. clear flexible plastic GM34883 Valve. siphon break (includes the following)GM32985 Valve. 1/4 in. pop Insert. plain Washer. sound shield Pin. siphon valve GM32984 Loop. siphon valve GM32984 Loop. caution not a step Insert. hex Port. installation TT-1184 Grommet. sound shield (RH) Insert. 50 X-465-6 Nut.049 X-25-36 Washer. acoustic.625 X-117-5 Washer. GM10056-KA1 Screw.62 x 15. 359388 Insulation. threaded.60 in. Sound Shield Kit 9 9 4 6 7 1 4 3 5 7 1 1 1 1 1 1 5 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 42 Description Part No.38 x 5. 359382 Insulation 359383 Insulation. acoustic foam Bracket subassembly.065 X-25-40 Bolt. push on trim Insert. whiz. nonservice side. sound Insert. 15. 23. 359627 Panel. 359384 Insulation. 15. 10-24 Bracket.72 x 8. 18. acoustic.750 X-97-18 Washer.46 in.25 in. GM22726 Roof. 0.812 x 0.10 x 30. sound shield Insulation.38 in.44 in.Accessories. GM22724 Door. 8. acoustic Insulation. acoustic foam GM10053 Insulation. 359427 Roof.219 x 0. spring Panel. OD X-25-115 Duct.625 x 0. 359628 Door. alternator.70 in. Description Sound Shield Kit 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 4 4 1 1 4 1 1 Grommet Seal. GM21386 Roof.61 x 15. GM21384 Panel. acoustic Insulation. acoustic foam GM10002 Insulation. acoustic foam 359626 Insulation. threaded.34 in. alternate Grommet Channel. continued Qty.72 in. access. acoustic foam GM10289 TP-5987 2/06 . acoustic.80 in. alternator Insulation. hex head. U Decal Grommet Insert. 359381 Insulation.68 in. 0.61 x 1. acoustic foam 359424 Insulation.99 x 15. acoustic.83 in. ID x 0.10 x 6. 18. plain. acoustic foam 359574 Insulation. 3. acoustic foam (include the following) GM10055 Insulation. #10-24 x 0. U Channel. 23. service side. acoustic Panel subassembly.44 in. 1.5 in. 5.50 in. #10-24 x 2. acoustic Housing subassembly.38 x 3.98 x 18. access. access Rivet. acoustic foam 359432 Insulation. plain. 10-24 Housing.88 x 2.10 in. engine. seawater pump access Insulation. air outlet. 359435 Panel. 1/4-20 X-6210-2 Bolt. engine (serial numbers before 722479) 359423 Door.5 x 0.81 in. 8. 359385 Insulation 359387 Insulation.62 X-6238-2 Rivet. 10. GM21385 Housing. 359345 X-284-44 X-6422-6 346258 359370 359381 359382 359433 D-1128 X-6047-27 X-6047-7 X-6348-6 200705 346258 359378 359384 359385 359391 359396 359434 X-781-13 344146 359430 359432 359435 346258 359379 Qty. 15. plain. 359389 Insulation 359390 Insulation 359391 Insulation 359396 Insulation. #10-24 x 2. hex head.25 in. 359429 Bracket. seawater pump access. 18.99 x 15. engine end. engine end (includes latch) (serial numbers before 722479) GM10062 Base.08 x 3. 7.94 in. acoustic. plain. 359425 Door. acoustic Insulation. pop Clip. alternator. sound shield Part No. 5.0 X-97-14 Kit. 22.75 x 14. 23. GM10290 Screw. 1/4-20 x 0.38 x 7. threaded. 0.203 in. 0.06 x 0. acoustic Insulation. pop X-781-13 Screw.50 in. 359428 Support.065 X-25-37 Washer.406 x 0. 3/8-16 x 0.44 x 2. acoustic. 10.10 x 6.438 in.281 x 0.5 x 1. acoustic foam GM10054 Insulation. 10-24 Support. choke Cover. battery (red) Cable. straight. 3/8 in. acoustic (bulkhead panel) Foam. acoustic (RH door) Foam. acoustic (rear door) Foam.25/. lifting Oil Drain Extension Kit 1 1 2 1 1 1 Panel. sound shield Door subassy. drip Drip Tray. Miscellaneous Kits Lifting Eye Tool 1 Eye. plain.375 in. oil hose Hose. Description Part No.Accessories. hose. acoustic (RH door) TP-5987 2/06 359435 GM39756 GM39829 GM39865 GM39866 GM39867 GM39868 GM41696 GM41712 GM41808 X-545-185 X-545-186 X-6003-10 GM41721 GM41722 GM41723 GM41724 GM41725 GM41726 GM41727 GM41728 GM41729 GM41730 GM41731 GM41773 GM42334 GM42335 Qty. acoustic (roof) Foam. sound shield (LH) Panel subassy. sound shield Door subassy. sound shield (front) Roof subassy. sound shield (rear) Duct. hose Decal. drain Plug. sound shield subassembly Base. bulkhead connection Panel subassy. OD Cover.154 ID x . acoustic (rear panel) Foam. acoustic (front door) Foam. white nylon Corrosion Protection Kit 2 2 2 1 1 1 Spacer Screw. drip PA-359572 359572 GM10102-KA1 GM10101 X-651-15 X-426-9 X-582-9 GM14167 X-75-55 GM29572-KP1 X-400-255 X-51-41 X-25-120 GM29564 GM29550 GM29571 GM29979-KA1 GM29571 43 .31 in. Description Sound Shield Kit 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Part No. Stainless 1 Tray. acoustic (front door) Foam. battery (black) Conduit. slotted round head machine Washer. acoustic (bulkhead panel) Foam. acoustic (LH door) Foam. Clamp. GM41781-KP1 Bracket. .70 in Coupling. pipe. . continued Qty. convoluted Foam. sound shield (RH) Door subassy. acoustic (RH door) Foam. sound shield (rear) Door subassy. acoustic (RH door) Foam. . rubber. subassy. generator air inlet Tray. sound hsg kit (includes the following) Foam. acoustic (front door) Foam. air intake Cable. Notes 44 TP-5987 2/06 . BMEP bps br. ASA) anticipatory only American Petroleum Institute approximate. Al ANSI AO API approx. AVR AWG AWM bat. gph gpm gr. ft. AR AS ASE ASME assy. HVAC HWT Hz IC ID IEC IEEE IMS in. CEC cert. ind.Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. gross equipment ground gross weight height by width by depth hex cap high cylinder head temperature heavy duty high exhaust temperature. certified cubic feet per hour TP-5987 2/06 cfm CG CID CL cm CMOS cubic feet per minute center of gravity cubic inch displacement centerline centimeter complementary metal oxide substrate (semiconductor) cogen. FS ft. connection cont. cogeneration com communications (port) coml commercial Coml/Rec Commercial/Recreational conn. ventilation. cfh ampere after bottom dead center alternating current analog to digital analog to digital converter adjust. oz. ASTM ATDC ATS auto. C cal. cubic inch cw. as suggested American Society of Engineers American Society of Mechanical Engineers assembly American Society for Testing Materials after top dead center automatic transfer switch automatic auxiliary audiovisual average automatic voltage regulator American Wire Gauge appliance wiring material battery before bottom dead center battery charger. g ga. high engine temperature hexagon mercury (element) hex head hex head cap horsepower hour heat shrink housing heating. battery charging battery charging alternator Battery Council International before dead center brake horsepower black (paint color). female fiberglass flat head machine (screw) fluid ounce flexible frequency full scale foot./ext. et cetera (and so forth) exh. wt. flex. in. cylinder D/A digital to analog DAC digital to analog converter dB decibel dBA decibel (A weighted) DC direct current DCR direct current resistance deg. for example (exempli gratia) EG electronic governor EGSA Electrical Generating Systems Association EIA Electronic Industries Association EI/EO end inlet/end outlet EMI electromagnetic interference emiss. lb. engineered special ESD electrostatic discharge est. estimated E-Stop emergency stop etc. int. block (engine) block heater brake mean effective pressure bits per second brass before top dead center British thermal unit British thermal units per minute Celsius. genset GFI external Fahrenheit. Hg in. BTDC Btu Btu/min. as requested as supplied. A/V avg. freq.. blk. diameter DI/EO dual inlet/end outlet DIN Deutsches Institut fur Normung e. V. amp ABDC AC A/D ADC adj.g. clockwise CWC city water-cooled cyl. and air conditioning high water temperature hertz (cycles per second) integrated circuit inside diameter. certification. ADV AHWT AISI ALOP alt. GRD gr. adjustment advertising dimensional drawing anticipatory high water temperature American Iron and Steel Institute anticipatory low oil pressure alternator aluminum American National Standards Institute (formerly American Standards Association. continued CPVC chlorinated polyvinyl chloride crit. gov. emergency (power source) EDI electronic data interchange EFR emergency frequency relay e. FHM fl. wire size) gallon generator generator set ground fault interrupter GND. as stated. feet foot pounds (torque) feet per minute gram gauge (meters. Inc. BBDC BC BCA BCI BDC BHP blk. lb. F fglass. emer. HS hsg. ft. department dia. gal. gen. htr. engine EPA Environmental Protection Agency EPS emergency power system ER emergency relay ES engineering special. single-throw DS disconnect switch DVR digital voltage regulator E. ° degree dept. H2O in. aux. CARB CB cc CCA ccw. in. centigrade calorie California Air Resources Board circuit breaker cubic centimeter cold cranking amps counterclockwise Canadian Electrical Code certificate. (also Deutsche Industrie Normenausschuss) DIP dual inline package DPDT double-pole. identification International Electrotechnical Commission Institute of Electrical and Electronics Engineers improved motor starting inch inches of water inches of mercury inch pounds incorporated industrial internal internal/external input/output iron pipe International Organization for Standardization joule Japanese Industry Standard kilo (1000) kelvin hex Hg HH HHC HP hr. approximately as required. HxWxD HC HCHT HD HET ground governor gallons per hour gallons per minute grade. critical CRT cathode ray tube CSA Canadian Standards Association CT current transformer Cu copper cu. I/O IP ISO J JIS k K Appendix 45 . exhaust ext./min. double-throw DPST double-pole. emission eng. int. A. gas NBS NC NEC NEMA mean time between overhauls mounting megawatt milliwatt microfarad normal (power source) not available. underspeed ultraviolet. typ. xfmr relay root mean square round read only memory rotate.kA KB kg kg/cm2 kiloampere kilobyte (210 bytes) kilogram kilograms per square centimeter kgm kilogram-meter kilograms per cubic meter kg/m3 kHz kilohertz kJ kilojoule km kilometer kOhm. nos. specs sq. double-throw single-pole.. unified coarse thread (was NC) unified fine thread (was NF) universal undersize. sq. ounce p. Straight NPSC National Pipe. A weighted LWL low water level LWT low water temperature m meter. MW mW μF N. term. reference rem. manual max. pounds lbm/ft3 pounds mass per cubic feet LCB line circuit breaker LCD liquid crystal display ld. rpm RS RTV SAE scfm SCR s. norm. Inc. Taper-Fine NR not required. International System of Units side in/end out silencer serial number single-pole. option. quarts qty. maximum MB megabyte (220 bytes) MCM one thousand circular mils MCCB molded-case circuit breaker meggar megohmmeter MHz megahertz mi. cm sq. Straight-coupling NPT National Standard taper pipe thread per general use NPTF National Pipe. pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph.. pint PTC positive temperature coefficient PTO power takeoff PVC polyvinyl chloride qt. miscellaneous MJ megajoule mJ millijoule mm millimeter mOhm. MΩ megohm MOV metal oxide varistor MPa megapascal mpg miles per gallon mph miles per hour MS military standard m/sec. US UV V VAC VAR VDC VFD VGA VHF W WCR w/ w/o wt. SS std. optional OS oversize. UF UHF UL UNC UNF univ. cubic meters per minute mA milliampere man. TD TDC TDEC TDEN TDES TDNE TDOE TDON temp. minimum. undervoltage volt volts alternating current voltampere reactive volts direct current vacuum fluorescent display video graphics adapter very high frequency watt withstand and closing rating with without weight transformer TP-5987 2/06 . rotating revolutions per minute right side room temperature vulcanization Society of Automotive Engineers standard cubic feet per minute silicon controlled rectifier second Systeme international d’unites. not applicable natural gas National Bureau of Standards normally closed National Electrical Code National Electrical Manufacturers Association NFPA National Fire Protection Association Nm newton meter NO normally open no. potential ppm parts per million PROM programmable read-only memory psi pounds per square inch pt. radiator. rms rnd. normal relay ns nanosecond OC overcrank OD outside diameter OEM original equipment manufacturer OF overfrequency opt. meters per second MTBF mean time between failure 46 Appendix MTBO mtg. minute misc. page. quart. numbers NPS National Pipe. SI SI/EO sil. sec. ∅ phase PHC Phillips head crimptite (screw) PHH Phillips hex head (screw) PHM pan head machine (screw) PLC programmable logic control PMG permanent-magnet generator pot potentiometer. pound. number. stl. SN SPDT SPST spec. radius RAM random access memory RDO relay driver output ref. mile mil one one-thousandth of an inch min. quantity R replacement (emergency) power source rad.. milli (1/1000) M mega (106 when used with SI units). kΩ kilo-ohm kPa kilopascal kph kilometers per hour kV kilovolt kVA kilovolt ampere kVAR kilovolt ampere reactive kW kilowatt kWh kilowatt-hour kWm kilowatt mechanical L liter LAN local area network L x W x H length by width by height lb. ROM rot. TIF TIR tol. overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz. pp. turbo. male m3 cubic meter m3/min. single-throw specification(s) square square centimeter square inch stainless steel standard steel tachometer time delay top dead center time delay engine cooldown time delay emergency to normal time delay engine start time delay normal to emergency time delay off to emergency time delay off to normal temperature terminal telephone influence factor total indicator reading tolerance turbocharger typical (same in multiple locations) underfrequency ultrahigh frequency Underwriter’s Laboratories. tach. remote Res/Coml Residential/Commercial RFI radio frequency interference RH round head RHM round head machine (screw) rly. in. shd. NA nat. mΩ milliohm MOhm. load shed LED light emitting diode Lph liters per hour Lpm liters per minute LOP low oil pressure LP liquefied petroleum LPG liquefied petroleum gas LS left side Lwa sound power level. hardware Weld nuts: above 1/2 in. 3. Use a washer under a bolt when the female thread is fixed (weld nut). dia. Hardware 1/2 inch or less in diameter can take a properly torqued whiz nut or spiralock nut. Follow these SAE washer rules after determining exit hole type: a. Always use a washer under a nut (see 2 above for exception). and other torque specifications in the service literature. As a general rule. 6. Below top of nut Figure 1 Acceptable Bolt Lengths 5 4 6 G-585 1. 4. hardware Exit hole types Figure 2 TP-5987 2/06 Acceptable Hardware Combinations Appendix 47 . Determine entry hole type: round or slotted.Appendix B Common Hardware Application Guidelines Use the information below and on the following pages to identify proper fastening techniques when no specific reference for reassembly is made. a minimum length of one thread beyond the nut and a maximum length of 1/2 the bolt/screw diameter beyond the nut is the preferred method. 2. or 1/2 inch in diameter or less. Bolt/Screw Length: When bolt/screw length is not given. Min. Cap screw Entry hole types Standard nut and SAE washer Whiz nut or spiralock: up to 1/2 in. spiralock nuts. For round and slotted exit holes. 5. use Figure 1 as a guide. See Figure 2. Steps for common hardware application: 1. Unacceptable Nut/Bolt Clearance 3 2 1 3 G-585 1. round. Hardware that is greater than 1/2 inch in diameter takes a standard nut and SAE washer. which depicts the preceding hardware configuration possibilities. Washers and Nuts: Use split lock washers as a bolt locking device where specified. General Torque Specifications. 2 c. Preferred Nut/Bolt Clearance 1 b. 2. Determine exit hole type: fixed female thread (weld nut). 1/2 of bolt diameter 2. or slotted. dia. Always use a washer between hardware and a slot. See Appendix C. 3. 1 full thread beyond top of nut 3. Use SAE flat washers with whiz nuts. determine if hardware is greater than 1/2 inch in diameter. or standard nuts and preloading (torque) of the bolt in all other applications. Refer to Figure 2. 4. ) Assembled into Assembled into Cast Iron or Steel Aluminum Grade 5. lb.0 (191) 721.0 (201) 390. lb.0 (63) 122.) 6.9 (26) 3.0 (63) 7/16-20 Nm (ft.0 (64) 133.) 199.5 (7) 13.0 (49) 103.0 (143) 278.6 (32) — 10-32 Nm (in.50 30.5 (288) 3/8-16 Nm (ft.1 (72) 12.125.) 259.0 (60) 133.50 56.1 (204) 32.0 (23) 47.0 (135) 259.0 (34) 65.) 91.Appendix C General Torque Specifications American Standard Fasteners Torque Specifications Size Assembled into Aluminum Grade 2 or 5 Assembled into Cast Iron or Steel Torque Measurement Grade 2 Grade 5 Grade 8 8-32 Nm (in.) 27.8 (60) 10.0 (83) 183.0 (94) 194.) 8.0 (153) 293.0 (378) 1-8 Nm (ft. lb.0 (532) 1109.0 (50) 95.0 (164) 363.0 (20) 42. lb. lb. lb.0 (140) M16 x 2.) 2.0 (895) See Note 3 Metric Fasteners Torque Specifications.) 128.6 (10) M8 x 1. lb. lb.8 (264) 5/16-24 Nm (in. 3.0 (90) M14 x 2.0 (22) 45.) 24.8 Grade 5.6 (32) 1/4-20 Nm (in.0 (288) M18 x 1.6) 9.0 (818) 1-12 Nm (ft.) 66.) 60.0 (11) 23. Torques are calculated as equivalent stress loading to American hardware and approximately a preload of 90% of yield strength and friction coefficient of 0.0 (41) 85.3 (20) — 10-24 Nm (in. lb.0 (29) 60.0 (94) 208.0 (213) 413. lb. lb. Appendix TP-5987 2/06 . lb.00 83.25 15.0 (17) 33.0 (205) M16 x 1.3 (144) 5/16-18 Nm (in.9 (132) 23.0 (268) 513.0 (76) 146.0 (39) 3/8-24 Nm (ft.9 — (132) 1/4-28 Nm (in.00 16.6 (120) 21.) 113.2 (108) 16. Hardware threaded into aluminum must have two diameters of thread engagement or may require 30% or more reduction in the torque.9 (26) 3.0 (108) 9/16-12 Nm (ft.) 14.0 (70) 1/2-13 Nm (ft.0 (138) 9/16-18 Nm (ft.) 81.0 (109) 209.0 (25) M10 x 1. Increase values by 15% if non-plated threads are used.0 (24) M8 x 1.0 (212) M18 x 2.0 (216) 3/4-10 Nm (ft.0 (98) 187.0 (18) 34.) 13. lb.0 (132) 273.0 (147) 325. Measured in Nm (ft.0 (39) 80. lb.0 (96) 1/2-20 Nm (ft.0 (85) M12 x 1.0 (48) M10 x 1.) 43.7 (192) 29.0 (191) 5/8-18 Nm (ft.0 (98) 190.50 189.0 (140) 289.2 (4. lb.) 222.) 1.00 127.0 (31) 60. lb.50 132.0 (338) 3/4-16 Nm (ft.) 283.00 6. 4.0 (133) M14 x 1. These values are based on new plates threads.0 (305) See Note 3 Notes: 1.8 Grade 10.0 (28) 53.0 (44) 92. 2.0 (148) 287.50 87.75 53.0 (209) 789.0 (50) M12 x 1.8 (96) 14. lb.50 179.0 (44) 7/16-14 Nm (ft. lb.9 Size (mm) M6 x 1.0 (11) 24. lb.0 (32) 68.0 (154) 5/8-11 Nm (ft.8 or 8.0 (67) 148.0 (97) 201. lb. lb. lb.0 (93) 180.0 (44) 85.8 Grade 8. 48 Do not use these values when the torque values are specified on the assembly drawing.0 (18) 38.) 39.25 31.8 (16) 2.) 2.0 (59) 115.0 (61) 126.0 (35) 68.0 (582) 1214.0 (68) 130.0 (240) 458. Bolts.25 x 20 Length In Millimeters (Screws and Bolts) Distance Between Threads In Millimeters Lock Washers 5/8 Internal Dimension Major Thread Diameter In Millimeters TP-5987 2/06 Appendix 49 . Bolts. Studs. and Nuts) M8-1.Appendix D Common Hardware Identification Screw/Bolts/Studs Nuts Hardness Grades Head Styles Nut Styles American Standard Hex Head or Machine Head Hex Head Grade 2 Hex Head or Machine Head with Washer Lock or Elastic Grade 5 Flat Head (FHM) Square Grade 8 Round Head (RHM) Cap or Acorn Grade 8/9 (Hex Socket Head) Pan Head Wing Hex Socket Head Cap or Allent Head Cap Washers Metric 5. Studs.8 Washer Styles Hex Socket Head or Allent Head Shoulder Bolt Plain Sheet Metal Screw Split Lock or Spring Stud Spring or Wave Drive Styles Number stamped on hardware. 5. Phillipsr screw is a registered trademark of Phillips Screw Company. Sample Dimensions American Standard (Screws. and Nuts) 1/4-20 x 1 Length In Inches (Screws and Bolts) Plain Washers 9/32 x 5/8 x 1/16 Thickness Threads Per Inch External Dimension Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension Metric (Screws.8 shown External Tooth Lock Hex Internal Tooth Lock Hex and Slotted Internal-External Tooth Lock Phillipsr Slotted Hex Socket Allent head screw is a trademark of Holo-Krome Co. Part No.00 3/8-16 x 2.50 X-6239-1 X-6239-8 X-6239-2 X-6239-3 X-6239-4 X-6239-5 X-6239-6 3/4-10 x 1.75 5/8-11 x 4.065 .000 Bolt/ Thick.75 3/8-16 x .00 X-6238-14 X-6238-16 X-6238-21 X-6238-22 3/8-24 x .095 .50 5/8-11 x 2.25 1-8 x 3.922 1.50 5/16-18 x 2.38 1/4-28 x 1.50 5/8-11 x 1.065 .812 X-25-127 1.25 1/4-20 x 1.049 .00 5/16-24 x 2.50 1/2-13 x 2.75 3/8-16 x 4.25 1/2-13 x 1.00 1/4-20 x 1.75 1/2-20 x 1.469 X-25-26 . American Standard Part No.50 1/4-20 x .00 5/16-18 x 4.50 7/16-14 x 2.00 7/16-14 x 2.75 5/8-11 x 2.406 X-25-34 .049 .50 5/16-24 x .344 X-25-37 .75 5/16-18 x 2.00 7/16-14 x 1.687 .75 5/16-18 x . Screw .00 1/2-13 x 1. cont.75 5/8-11 x 3.75 3/8-16 x 2.75 5/16-24 x 2.50 5/16-18 x 1.75 3/8-24 x 1.75 1/2-13 x 2.25 3/8-16 x 2.75 1/2-13 x 3.062 OD .88 5/16-18 x 1.00 X-6021-9 5/8-18 x 2.62 5/16-18 x .50 3/8-16 x 1.656 X-25-29 .25 5/8-11 x 1.625 .50 1/2-13 x 5.125 X-25-9 .50 5/16-18 x 6.50 X-6009-1 1-8 Standard X-6024-5 X-6024-2 X-6024-8 X-6024-3 X-6024-4 X-6024-11 X-6024-12 7/16-14 x .25 3/8-16 x 3.00 5/16-18 x 1.062 1.25 5/16-18 x 2.50 X-129-15 X-129-17 X-129-18 X-129-19 X-129-20 X-129-21 X-129-22 X-129-23 X-129-24 X-129-25 X-129-27 X-129-29 X-129-30 X-463-9 X-129-44 1/2-13 x . ID X-25-46 .375 .25 5/8-11 x 2.134 . Dimensions Hex Head Bolts.88 3/8-16 x 1.75 1/4-20 x .00 3/4-10 x 2.50 3/4-10 x 2.50 X-6210-3 X-6210-4 X-6210-5 X-6210-1 6-32 8-32 10-24 10-32 Whiz Whiz Whiz Whiz X-125-33 X-125-23 X-125-3 X-125-31 X-125-5 X-125-24 X-125-34 X-125-25 X-125-26 230578 X-125-29 X-125-27 X-125-28 X-125-22 X-125-32 X-125-35 X-125-36 X-125-40 5/16-18 x .00 50 Appendix Dimensions Type Hex Nuts Washers Part No.00 1/2-13 x 2.50 1/2-13 x 6.62 1/4-20 x .75 5/16-24 x 2.50 1/2-13 x 1.00 3/4-10 x 1.469 2.50 3/8-16 x 5.75 1/4-20 x 2.88 1/4-20 x 1.50 3/8-16 x 2.75 1/4-20 x 5.62 3/8-16 x .25 7/16-14 x 1.00 3/8-16 x 3.Appendix E Common Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items.312 1.134 #4 #6 #8 #10 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 TP-5987 2/06 .50 1/2-13 x 4.75 1/2-13 x 1.75 X-6238-2 X-6238-10 X-6238-3 X-6238-11 X-6238-4 X-6238-5 X-6238-1 X-6238-6 X-6238-17 X-6238-7 X-6238-8 X-6238-9 X-6238-19 X-6238-12 X-6238-20 X-6238-13 X-6238-18 X-6238-25 3/8-16 x .75 7/16-14 x 6.065 .00 5/16-18 x 2.00 1-8 x 5. X-465-17 X-465-6 X-465-2 X-465-16 X-465-18 X-465-7 X-465-8 X-465-9 X-465-10 X-465-11 X-465-12 X-465-14 X-465-21 X-465-25 X-465-20 1/4-20 x .25 1/2-20 x 1.75 3/8-16 x 3.50 3/8-16 x 6.50 X-6021-3 X-6021-4 X-6021-2 X-6021-1 273049 X-6021-5 X-6021-6 X-6021-7 X-6021-12 X-6021-11 X-6021-10 5/8-11 x 1.095 .25 1/2-13 x 2.00 1/2-13 x 3.50 5/8-11 x 6.250 .022 .25 3/4-10 x 1.500 .25 3/8-24 x 4.00 5/8-11 x 2.50 3/8-16 x 3.38 1/4-20 x .065 .219 X-25-40 .00 1/2-13 x 4.00 5/8-11 x 1.00 5/16-18 x 5.188 X-25-36 .00 5/16-18 x 6.50 X-792-1 X-792-5 X-792-8 1-8 x 2.50 1/4-20 x 1.049 .50 X-125-43 X-125-44 X-125-30 X-125-39 X-125-38 5/16-24 x 1.00 X-6210-2 X-6210-6 X-6210-7 X-6210-8 X-6210-9 X-6210-10 X-6210-11 X-6210-12 X-6210-15 X-6210-14 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 1/2-13 7/16-20 1/2-20 Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock X-85-3 X-88-12 X-89-2 5/8-11 3/4-10 1/2-20 Standard Standard Standard X-129-51 X-129-45 X-129-52 1/2-20 x .25 1/4-20 x 2.156 X-25-48 .00 1/4-20 x 2.438 .50 3/4-10 x 3. Dimensions Hex Head Bolts (Grade 5) Part No.00 3/4-10 x 3.812 .75 7/16-14 x 1.281 X-25-85 .00 1/4-28 x .25 3/8-16 x 1.00 3/8-16 x 1.531 X-25-15 .25 5/16-18 x 1.50 5/16-18 x 5.50 5/16-18 x .00 3/8-24 x 4.75 5/16-18 x 3. 00 x 70 M6-1.00 x 150 M931-08035-60 M931-08040-60 M931-08045-60 M931-08050-60 M931-08055-60 M931-08055-82 M931-08060-60 M931-08070-60 M931-08070-82 M931-08075-60 M931-08080-60 M931-08090-60 M931-08095-60 M931-08100-60 M931-08110-60 M931-08120-60 M931-08130-60 M931-08140-60 M931-08150-60 M931-08200-60 M8-1.50 x 65 M20-2.75 x 35 M12-1.50 x 90 M16-2.70 x 12 M965A-05012-SS M965A-05016-20 M965A-06012-20 M5-0.75 x 100 M12-1.50 x 160 M933-12016-60 M933-12020-60 M961-12020-60F M933-12025-60 M933-12025-82 M961-12030-60 M933-12030-82 M961-12030-82F M933-12030-60 M933-12035-60 M961-12040-82 M933-12040-60 M933-12040-82 M12-1.80 x 10 M5-0.75 x 40 M12-1.50 x 50 M10-1.00 x 30 M6-1.50 x 100 M20-2.00 x 16 M6-1.70 x 100 M7985A-05010-20 M7985A-05012-20 M7985A-05016-20 M7985A-05020-20 M7985A-05025-20 M7985A-05030-20 M7985A-05080-20 M7985A-05100-20 M5-0.50 x 45* M16-2.00 x 200 M961-16025-60 M933-16025-60 M961-16030-82 M933-16030-82 M933-16035-60 M961-16040-60 M933-16040-60 M961-16045-82 M933-16045-82 M933-16050-60 M933-16050-82 M933-16060-60 M933-16070-60 M16-1.25 x 20 M10-1.75 x 80 M12-1.75 x 30* M12-1.70 x 10 M4-0.80 x 16 M6-1.25 x 50* M12-1.25 x 80* M10-1.00 x 70 M933-18035-60 M933-18050-60 M933-18060-60 M18-2.50 x 120 M20-2.00 x 160 M24-3.00 x 90 M6-1.80 x 12 M5-0.75 x 20 M12-1.50 x 110 M10-1.00 x 100* M16-2.00 x 145 M6-1.00 x 55 M6-1.00 x 70 Hex Head Bolts (Full Thread) M933-04006-60 M4-0.80 x 25 M5-0.00 x 25 M16-1.50 x 160 M961-14025-60 M933-14025-60 M961-14050-82 M14-1.50 x 10 M7985A-03012-20 M3-0.25 x 120 M8-1.70 x 16 M4-0.50 x 60 M10-1.00 x 25 M933-08010-60 M933-08012-60 M933-08016-60 M933-08020-60 M933-08025-60 M933-08030-60 M933-08030-82 M8-1.00 x 50 M933-07025-60 M7-1.50 x 30 M10-1. Dimensions Hex Head Bolts (Full Thread).00 x 120 M16-2.00 x 60 M6-1.50 x 90 M10-1.50 x 60 M933-20050-60 M933-20055-60 M20-2.80 x 80 M5-0.75 x 75 M12-1.50 x 180 M10-1.25 x 40* M12-1.50 x 130 M10-1.75 x 50 M12-1.25 x 12 M8-1.Metric Hex head bolts are hardness grade 8.50 x 70 M10-1.70 x 50 M4-0.25 x 330 M931-12045-60 M960-12050-60 M960-12050-82 M931-12050-60 M931-12050-82 M931-12055-60 M931-12060-60 M931-12060-82 M931-12065-60 M931-12075-60 M931-12080-60 M931-12090-60 M931-12100-60 M931-12110-60 M12-1.50 x 20 M10-1.00 x 12 * This metric hex bolt’s hardness is grade 10.25 x 10 M8-1. Part No.50 x 30* M12-1.50 x 235 M10-1.50 x 20 M12-1. Dimensions Hex Head Bolts (Partial Thread) M931-05055-60 M931-06040-60 M931-06055-60 M931-06060-60 M931-06060-SS M931-06070-60 M931-06070-SS M931-06075-60 M931-06090-60 M931-06145-60 M931-06150-60 M5-0.25 x 20 M8-1.75 x 90 M12-1.75 x 16 M12-1.00 x 10 M6-1.00 x 45* M16-2.75 x 55 M12-1.50 x 40 M10-1.50 x 120 M10-1.50 x 90* M10-1.50 x 12 M7985A-04010-20 M7985A-04016-20 M7985A-04020-20 M7985A-04050-20 M7985A-04100-20 M4-0.00 x 50* M16-2.25 x 50 M12-1.00 x 90 M24-3.75 x 25* M12-1.25 x 30 M8-1.00 x 35 M16-1.00 x 120 M24-3.25 x 55* M8-1.9.25 x 60 M8-1.70 x 20 M4-0.50 x 35* M10-1.50 x 35 M10-1.25 x 35 M8-1.75 x 40* M931-22090-60 M931-22120-60 M931-22160-60 M22-2.50 x 50* M931-24090-60 M931-24120-60 M931-24160-60 M931-24200-60 M24-3.50 x 260 M10-1.00 x 25 M6-1.50 x 100 M10-1.50 x 120 M22-2.00 x 75 M6-1.50 x 140 M20-2. continued M960-16090-60 M931-16090-60 M931-16100-60 M931-16100-82 M931-16120-60 M931-16150-60 M16-1.25 x 110 M8-1.25 x 25 M8-1.50 x 30* M10-1.75 x 50* M12-1.25 x 45 M8-1.25 x 30 M12-1.80 x 16 M5-0.25 x 40 Pan Head Machine Screws M7985A-03010-20 M3-0.00 x 65 M24-3.00 x 40 M6-1.50 x 35 M18-2.75 x 45 M12-1.25 x 130 M8-1.50 x 55 M10-1.25 x 150 M8-1.25 x 90 M8-1.25 x 50 M8-1. Dimensions Hex Head Bolts (Partial Thread).50 x 65 M10-1.00 x 20 M6-1.50 x 25 M16-2.50 x 80 M10-1.25 x 75 M8-1.80 x 20 M5-0.25 x 40* M10-1.00 x 60 M16-2.50 x 25 M10-1.25 x 70 M8-1.75 x 65 M12-1.00 x 14 M6-1.50 x 90 M20-2. continued Part No.80 x 35 M5-0. TP-5987 2/06 Appendix 51 .70 x 6 M933-05030-60 M933-05035-60 M933-05050-60 M5-0.25 x 30 M10-1.00 x 100 Flat Head Machine Screws M965A-04012-SS M4-0.75 x 30 M12-1.00 x 40 M16-1.00 x 90 M16-2.80 x 30 M5-0.00 x 12 M6-1.25 x 200 M931-10040-82 M931-10040-60 M931-10045-60 M931-10050-60 M931-10050-82 M931-10055-60 M931-10060-60 M931-10065-60 M931-10070-60 M931-10080-60 M931-10080-82 M931-10090-60 M931-10090-82 M931-10100-60 M931-10110-60 M931-10120-60 M931-10130-60 M931-10140-60 M931-10180-60 M931-10235-60 M931-10260-60 M960-10330-60 M10-1.25 x 50* M10-1.00 x 100 M16-2.25 x 140 M8-1.00 x 50 M16-2.50 x 25 M14-2.00 x 25 M14-1.25 x 40 M8-1.80 x 100 M7985A-06100-20 M6-1.8 unless noted.25 x 100 M8-1.50 x 140 M10-1.25 x 70* M8-1.50 x 12 M10-1.50 x 25* M10-1.80 x 12 M5-0.80 x 30 M5-0.25 x 25 M10-1.25 x 55 M8-1.50 x 50 M20-2.80 x 50 M933-06010-60 M933-06012-60 M933-06014-60 M933-06016-60 M933-06020-60 M933-06025-60 M933-06030-60 M933-06040-60 M933-06050-60 M6-1.75 x 25 M12-1.50 x 40 M16-2.25 x 30* M933-10012-60 M961-10020-60 M933-10020-60 M933-10025-60 M961-10025-60 M933-10025-82 M961-10030-60 M933-10030-60 M933-10030-82 M961-10035-60 M933-10035-60 M933-10035-82 M961-10040-60 M10-1.00 x 30* M16-2.50 x 90 M22-2.00 x 70 M6-1.75 x 110 Part No.00 x 60 M24-3.00 x 40 M6-1.00 x 60 M6-1.00 x 150 M931-20065-60 M931-20090-60 M931-20100-60 M931-20120-60 M931-20140-60 M931-20160-60 M20-2.25 x 16 M8-1.50 x 30* M16-2.75 x 60* M12-1.25 x 95 M8-1.50 x 50 M18-2.25 x 80 M8-1.75 x 60 M12-1.80 x 55 M6-1.50 x 45 M10-1.25 x 35 M10-1.50 x 55 M933-24060-60 M933-24065-60 M933-24070-60 M24-3. 00 M6-1.0 0.0 17.25 M10-1.5 2.00 Standard Elastic Stop M934-30-80 M30-3.0 2.50 Standard M934-24-80 M982-24-60 M24-3.5 M18-2.3 5.50 Standard M934-04-50 M934-04-B M4-0.0 15.50 M10-1. (green) Spiralock Elastic Stop M934-08-60 M6923-08-80 M982-08-80 M8-1.0 Bolt/ OD Thick.6 2.0 12.0 30.0 25.25 M12-1.25 M8-1.70 Standard Brass M934-05-50 M5-0.25 M8-1.4 8.0 21.50 Standard Elastic Stop M934-20-80 M982-20-80 M20-2.0 10.0 4.70 M4-0.0 M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M24 [ This metric hex nut’s hardness is grade 8.00 M24-3. M125A-03-80 M125A-04-80 M125A-05-80 M125A-06-80 M125A-08-80 M125A-10-80 M125A-12-80 M125A-14-80 M125A-16-80 M125A-18-80 M125A-20-80 M125A-24-80 ID 3.4 10.0 16.00 Standard Std.0 37. continued Part No.75 M12-1.6 1. Hex Nuts Dimensions Type M934-03-50 M3-0.75 M12-1.0 44.25 Standard Spiralock Elastic Stop M934-10-60 M934-10-60F M6923-10-80 M6923-10-62 M982-10-80 M10-1. 52 Appendix TP-5987 2/06 .0 3.5 13.00 M6-1.0 20.50 Standard Washers Part No.3 6. Screw 7.50 Standard Elastic Stop M934-22-60 M22-2.0 28.0 24.0 3.Metric.50 M20-2.00 M16-2.50 Standard Standard Spiralock Spiralock[ Elastic Stop M934-12-60 M934-12-60F M6923-12-80 M982-12-80 M12-1.5 3.00 Spiralock Elastic Stop M934-18-80 M982-18-60 M18-2.0 34.0 19.50 M10-1.0 1.5 0.00 M6-1.0 9.00 Elastic Stop M6923-16-80 M982-16-80 M16-2.8 1.50 M10-1.2 4.75 Standard Standard Spiralock Elastic Stop M982-14-60 M14-2.80 Standard M934-06-60 M934-06-64 M6923-06-80 M982-06-80 M6-1. Notes TP-5987 2/06 Appendix 53 . Notes 54 Appendix TP-5987 2/06 . . KOHLER CO.com TP-5987 2/06e E 1999. All rights reserved. Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada. 2005. Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422. 2003. Fax (65) 6264-6455 . phone 1-800-544-2444 KohlerPowerSystems. 2006 by Kohler Co. Wisconsin 53044 Phone 920-565-3381. Kohler.