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1 597 0838 GB 04.2011 0838-0001 ABS submersible sewage pumps XFP-PE4 to PE6 $%6VXEPHUVLEOHPL[HGÁRZFROXPQSXPSV$)/;3(WR3( ABS submersible propeller pumps VUPX-PE4 to PE6 ,QVWDOODWLRQDQG2SHUDWLQJ,QVWUXFWLRQV www.absgroup.com GB 0838-A 28 Installation and Operating Instructions XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 Installation and Operating Instructions )RUVXEPHUVLEOHSXPSV XFP-Hydraulics XFP 100J XFP 150J XFP 200J XFP 250J XFP 300J XFP 350M XFP 400M XFP 500U XFP 600V XFP 150M XFP 200M XFP 250M XFP 300M XFP 351M XFP 400R XFP 501U XFP 600X XFP 151J XFP 201J XFP 301M AFLX-Hydraulics AFLX 0601 AFLX 0701 AFLX 0801 AFLX 0802 AFLX 1202 AFLX 1203 VUPX 0501 VUPX 0601 VUPX 0801 VUPX 1001 VUPX 1201 VUPX 0402 VUPX 0502 VUPX 0602 VUPX 0802 VUPX 1002 VUPX 1202 VUPX 0403 VUPX 0503 AFLX 1207 VUPX-Hydraulics $%6UHVHUYHVWKHULJKWWRDOWHUVSHFL¿FDWLRQVGXHWRWHFKQLFDOGHYHORSPHQWV GB 0838-A ............ 30  $SSOLFDWLRQDUHDVIRUWKHVHULHV........................................................................................ 33  7UDQVSRUWVHFXULQJGHYLFHV .............Installation and Operating Instructions 29 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 7DEOHRIFRQWHQWV 1 General............................................................................................................................................................ 31  $SSOLFDWLRQDUHDVIRUWKHVHULHV$)/............................ 35  7HPSHUDWXUHPRQLWRULQJRIWKHEHDULQJV2SWLRQ.................................................................................... 32  7HFKQLFDOGDWD .................................................................................................................................................................................................................................... 34  6WRUDJHRIWKHXQLWV ..... 35  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..................................................................................................................................................................................................... 32 2 Safety .................................................................................................... 30  &RUUHFWXVDJHRIWKHSURGXFWV................................. 35  '.......................(OHFWURGH ....... 34 4 Monitoring system .......................................................... ......................................................................................................................................... 36 5 Installation ....................................... 48  5HPRYDORIWKH...................VXEPHUVLEOHSXPSV.......................................................................................... 41  /HDGGHVLJQDWLRQV ........ 37  .............................. 40  (OHFWULFDOFRQQHFWLRQ ................ 49  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............................................................................................QVWDOODWLRQVH[DPSOHVZLWK$)/.............................VXEPHUVLEOHSXPSV ........... 45  &RRODQW¿OOLQJ...................................................................................QVWDOODWLRQRIWKH$)/................................................................... ............................................................VXEPHUVLEOHSXPS .................................................................. 39  .................. 38  .......... 35  2SHUDWLRQZLWKIUHTXHQF\LQYHUWHUV .........................................)3VXEPHUVLEOHSXPSZKHQGU\LQVWDOOHG.....................................................)3VXEPHUVLEOHSXPSV ............ 37  +'SHGHVWDO¿WWLQJRI2ULQJDQGJXLGHSLHFH ..............................................................QVWDOODWLRQRSWLRQVIRUWKH............................................................................... 43  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QWKHFDVHRIDQ\IDXOWVDULVLQJWKH$%6XQLWVVKRXOGLPPHGLDWHO\EHWDNHQRXWRIXVHDQGVHFXUHG7KHIDXOW VKRXOGEHLPPHGLDWHO\UHFWL¿HGRULIQHFHVVDU\FRQWDFW\RXU$%6VHUYLFHFHQWUH Standard version Ex/FM 7KHVXEPHUVLEOHSXPSVZLWK3(PRWRUZLOOEHGHOLYHUHGLQH[SORVLRQSURRIH[HFXWLRQ$7(.1 Correct usage of the products .%7. NOTE Used for important pieces of information. the non-observance of which could damage the unit or affect its functioning.. 1.QVWUXFWLRQVZKLFKPLJKWFDXVHGDQJHUWROLIHLQFDVHRIQRQREVHUYDQFHKDYHEHHQVSHFL¿FDOO\ KLJKOLJKWHGZLWKWKHJHQHUDOGDQJHUV\PERO  c g 7KHSUHVHQFHRIDGDQJHURXVYROWDJHLVLGHQWL¿HGZLWKWKLVVDIHW\V\PERO  7KLVV\PEROLQGLFDWHVWKHGDQJHURIDQH[SORVLRQRFFXUULQJ  ATTENTION Appears at safety hints.*N([G.30 Installation and Operating Instructions XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 1 General These Installation and Operating InstructionsDQGWKHVHSDUDWHERRNOHWSafety HintsFRQWDLQEDVLFLQVWUXFWLRQVDQGVDIHW\KLQWVZKLFKPXVWEHREVHUYHGGXULQJWUDQVSRUWLQVWDOODWLRQDQGFRPPLVVLRQLQJ)RUWKLVUHDVRQ LWLVHVVHQWLDOWKDWWKH\DUHUHDGE\WKHLQVWDOOLQJWHFKQLFLDQDVZHOODVE\UHOHYDQWVNLOOHGRSHUDWRUVRUXVHUV 7KH\VKRXOGDOVREHDOZD\VDYDLODEOHZKHUHWKHXQLWLVLQVWDOOHG m 6DIHW\... 'LYLVLRQ*URXS& '7&. IRU+]RU)0H[HFXWLRQ1(&&ODVV. IRU+]LQLVRODWLRQFODVV+.  DVVWDQGDUGYHUVLRQ 7KHVHSXPSVDUH([DSSURYHGEXWFDQEHXVHGDOVRLQQRQ([DSSOLFDWLRQVZLWKRXWUHVWULFWLRQV 7HPSHUDWXUOLPLWHULQWKHZLQGLQJ ƒ&ƒ)ELPHWDOOLFRUWKHUPLVWRU37&. DVDQRSWLRQ.  Special version Class H $VSHFLDOYHUVLRQZLWKWHPSHUDWXUHOLPLWHULQWKHZLQGLQJ ƒ&ƒ)ELPHWDOOLFWHPSHUDWXUHVHQVRU37&.  DVDQRSWLRQRU37. LVDOVRDYDLODEOH 7KLVYHUVLRQLVRQO\DYDLODEOHZLWKRXWH[SORVLRQSURRIRU1(&DSSURYDOZLWKLVRODWLRQFODVV+. 21 $IWHUUHSDLUZRUNLQQRWDXWKRUL]HGZRUNVKRSVE\QRWTXDOL¿HGSHUVRQQHOWKHH[DS l the ex-approvals are no longer valid. $77(17.FRPSRQHQWV )RUERWKYHUVLRQVDQ(09H[HFXWLRQLVDYDLODEOHDVDQRSWLRQ ATTENTION Repair work on explosion-proof motors may only be carried out in authorized workVKRSVE\TXDOL¿HGSHUVRQQHOXVLQJRULJLQDOSDUWVVXSSOLHGE\WKHPDQXIDFWXUHU Otherwise the ex-approvals are no longer valid. After such repair the unit must not be operated in ha]DUGRXVDUHDV7KHH[QDPHSODWHVHH¿JXUH. which may vary from country to country must be followed without exception. Limitations: )OXLGWHPSHUDWXUHPD[LPXPƒ&ƒ).KDVWREHUHPRYHG ATTENTION All regulations and guidelines.   .PPHUVLRQGHSWKPD[LPXPPIW. GB 0838-A . QKD]DUGRXVDUHDVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPSVHFWLRQ LV¿OOHGZLWKZDWHUGU\LQVWDOODWLRQ.Installation and Operating Instructions 31 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 For the operation of units as explosion-proof execution the following applies: . RUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQZLWKFRROLQJ MDFNHW2WKHUW\SHVRIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG For the operation of explosion-proof submersible pumps in wet-well installation without cooling jacket applies: .1FRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFK LVFHUWL¿HGLQDFFRUGDQFHZLWK(&GLUHFWLYH(& For the operation of explosion-proof submersible pumps with frequency inverter in hazardous areas (ATEX Zone 1 and 2) applies: 0RWRUVPXVWKDYHGLUHFWWKHUPDOSURWHFWLRQGHYLFHV¿WWHG7KHVHFRQVLVWRIWHPSHUDWXUHVHQVRUV37&'.WPXVWEHHQVXUHGWKDWWKHPRWRURIWKHH[VXEPHUVLEOHSXPSLVDOZD\VIXOO\VXEPHUJHGGXULQJVWDUWXSDQG RSHUDWLRQ For the operation of explosion-proof submersible pumps applies: 7KHWHPSHUDWXUHPRQLWRULQJRIWKHH[SORVLRQSURRIVXEPHUVLEOHSXPSVKDVWREHFDUULHGRXWE\bimetallic temperature limitersRUWKHUPLVWRUVDFFRUGLQJWR'.1 . 2 Application areas for the series XFP 7KH$%6VXEPHUVLEOHVHZDJHSXPSVRIWKHXFP seriesKDYHEHHQGHVLJQHGIRUWKHHFRQRPLFDODQGUHOLDEOH SXPSLQJRIFRPPHUFLDOLQGXVWULDODQGPXQLFLSDOVHZDJHDQGFDQEHLQVWDOOHGGU\RUZHW They are suitable for pumping of the following liquids: ‡&OHDUDQGZDVWHZDWHUIRUVHZDJHFRQWDLQLQJVROLGVDQG¿EURXVPDWHULDO ‡)DHFDOPDWWHU ‡6OXGJH ‡)UHVKDQGSURFHVVZDWHUSXPSLQJ ‡5DZZDWHUIRUGULQNLQJZDWHUVXSSO\ ‡6XUIDFHDQGUDLQZDWHU ‡6HZDJH 1.HPEHGGHGLQWKHZLQGLQJV7KHVHPXVWEHFRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFKLVFHUWL¿HG LQDFFRUGDQFHZLWK(&GLUHFWLYH(& 0DFKLQHVGHVLJQDWHGDV([PDFKLQHVPD\QHYHUZLWKRXWH[FHSWLRQEHRSHUDWHGXVLQJDPDLQVIUHTXHQF\WKDW LVJUHDWHUWKDQWKHPD[LPXPRIRU+]DVLQGLFDWHGRQWKHQDPHSODWH Operation with frequency inverters See chapter 4.5 1.SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ GB 0838-A .3 Application areas for the series AFLX 7KH$%6PL[HGÀRZFROXPQSXPSRIWKHAFLX seriesKDYHEHHQGHYHORSHGIRUHQYLURQPHQWDOSURWHFWLRQZDWHUVXSSO\PXQLFLSDOVHZDJHWUHDWPHQWDQGGHZDWHULQJRISROGHUV They are suitable for the following liquids: ‡5DZZDWHUZLWKVROLGRU¿EURXVPDWHULDO ‡6HZDJH ‡6XUIDFHZDWHUUDLQZDWHUGUDLQDJHZDWHU ‡6OXGJH 7KH$)/. 32 Installation and Operating Instructions XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 1.4 Application areas for the series VUPX $%6VXEPHUVLEOHSURSHOOHUSXPSVRIWKHVUPX seriesDUHGHVLJQHGIRUWKRVHDSSOLFDWLRQVZKHUHODUJHZDWHU YROXPHVPXVWEHSXPSHGDWORZKHDGVXSWRPIW. 5 Technical data 3OHDVHWDNHWKHWHFKQLFDOGDWDDQGWKHZHLJKWIURPWKHQDPHSODWH3OHDVHWDNHWKHGLPHQVLRQVRIWKHXQLWVIURP WKHUHVSGLPHQVLRQGUDZLQJ 7KHPD[LPXPQRLVHOHYHORIWKHXQLWVRIWKLVVHULHVLV”G%$.SXPSVDUHLQVWDOOHGLQD concrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ 1. They are suitable for the following liquids ‡)UHVKDQGSURFHVVZDWHUSXPSLQJ ‡5DZZDWHUIRUGULQNLQJZDWHUVXSSO\ ‡6XUIDFHDQGUDLQZDWHU 7KH983. dimension drawings can be found in downloads „dimension drawing“ by the following link: www. 7KHPD[LPXPQRLVHOHYHORIWKHXQLWVRIWKLVVHULHVLV”G%$. HINT The resp.absgroup.com.  1. 5 42240242 2 To reduce the risk of injury or electrical shock.6 Nameplate 1 File no. disconnect the power before raising or lowering and servicing this device 42240227 :HUHFRPPHQGWKDW\RXUHFRUGWKHGDWDIURPWKHRULJLQDOQDPHSODWH Figure 1VRWKDW\RXFDQUHIHUWRWKHGDWD DWDQ\WLPH Figure 1 Nameplates 42242500/0225/0227/0242 7KHUDWLQJSODWHRQWKHDERYHOHIWLVDWWDFKHGWRDOOSXPSVRWKHUVLJQVGHSHQGRQWKHSXPSYHUVLRQ &6$)0 . 51412 3 4 8 6 11 10 9 13 12 17 19 20 FM 21 APPROVED EXPLOSIONPROOF 22 24 0102 2G k Ex d B T4 Do not open while energized Nicht unter Spannung öffnen 27 4224 0225 26 0551-0008 Utiliser un Demarreur approuve covenant au courant a pleine charge du moteur This plate was supplied originally with certified pump 15 14 16 18 Use with approved motor control that matches motor input in full load amperes.  GB 0838-A . WHPQR 6HULDOQR 2UGHUQR <HDURIPDQXIDFWXUH>PRQWK\HDU@  1RPLQDOYROWDJH 1RPLQDOFXUUHQW )UHTXHQF\ 1HPD&RGH/HWWHURQO\DW+]HJ+.Installation and Operating Instructions 33 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 Legend                        2 $GGUHVV 0RGHOGHVLJQDWLRQ .  3RZHUXSWDNH. >XQLWÀH[LEOH@ 3RZHUGHOLYHU\. >XQLWÀH[LEOH@ 6SHHG>XQLWÀH[LEOH@                      .PSHOOHUSURSHOOHU¡>XQLWÀH[LEOH@ 0D[DPELHQWWHPSHUDWXUH>XQLWÀH[LEOH@ 0D[LPPHUVLRQGHSWK>XQLWÀH[LEOH@ 1RPLQDOGLVFKDUJHGLDPHWHU>XQLWÀH[LEOH@ 1RPLQDOÀRZUDWH>XQLWÀH[LEOH@ 1RPLQDOGHOLYHU\KHDG>XQLWÀH[LEOH@ 0LQGHOLYHU\KHDG>XQLWÀH[LEOH@ 0D[GHOLYHU\KHDG>XQLWÀH[LEOH@  :HLJKWZLWKRXWDWWDFKHGSDUWV. >XQLWÀH[LEOH@   0RWRUHI¿FLHQF\FODVV  'LUHFWLRQRIURWDWLRQRIPRWRUVKDIW Safety 7KHJHQHUDODQGVSHFL¿FKHDOWKDQGVDIHW\KLQWVDUHGHVFULEHGLQGHWDLOLQWKHVHSDUDWHERRNOHWSafety Hints.I DQ\WKLQJLVQRWFOHDURU\RXKDYHDQ\TXHVWLRQVDVWRVDIHW\PDNHFHUWDLQWRFRQWDFWWKHPDQXIDFWXUHU$%6 3 Transport and storage 'HSHQGLQJRQPRGHODQGPRGHRILQVWDOODWLRQWKHXQLWVDUHSUHSDUHGDWWKHIDFWRU\IRUYHUWLFDORUKRUL]RQWDO WUDQVSRUWDWLRQ 7KHXQLWVDUHHTXLSSHGZLWKDVDIHW\VKDFNOHVVHULHVIRUYHUWLFDOVHWXS. RUVZLYHOULQJEROWKRUL]RQWDOVHWXS. hexagon bolts should be mounted instead of the swivel ring bolt in order to protecting the thread holes. These bolts may only be replaced by a swivel ring bolt for maintenance work but must be screwed on again before startup! 0838-0005 ATTENTION Figure 3 Transport in a horizontal manner AFLX/VUPX ĮPD[”ƒ7KHDQJOHĮEHWZHHQWKHFHQWUHOLQHRIWKHXQLWDQGWKHOLIWLQJWRROV VKRXOGQRWH[FHHGƒ GB 0838-A .21 0838-0004 In the case of pumps for vertical setup. ZKLFKDOORZ¿[LQJFKDLQVIRUWUDQVSRUWLQJRUIRULQVWDOOLQJRUUHPRYLQJ:HUHFRPPHQGXVLQJFKDLQVIURPWKH $%6OLVWRIDFFHVVRULHV Figure 2 Transport in a horizontal manner AFP/XFP $77(17. aggressive dust emissions.QRUGHUWRDYRLGGDPDJHWRWKHSXPSVKDIWRUWKHEHDULQJVGXULQJKRUL]RQWDOWUDQVSRUWWKHVKDIWLVFODPSHGLQ DQD[LDOGLUHFWLRQZKHQOHDYLQJWKHZRUNV 7KHWUDQVSRUWVHFXULQJGHYLFHRQWKHSXPSVKDIWVKRXOGRQO\EHUHPRYHGLPPHGLDWHO\EHIRUHLQVWDOODWLRQRU FRQQHFWLQJXSWKHSXPS 3. frost etc. NOTE If there is a possibility of water ingress then the cables should be secured so that the HQGVDUHDERYHWKHPD[LPXPSRVVLEOHÀRRGOHYHO ATTENTION Take care not to damage the cable or its insulation when doing this! . otherwise moisture could enter the connection chamber of the motor. The ends of the cables should not be immersed in water.21 7KH$%6SURGXFWVPXVWEHSURWHFWHGIURPZHDWKHULQÀXHQFHVVXFKDV89IURPGLUHFW sunlight. The ABS original packaging with the relevant transport securing devices (where XVHG. mechanical damage. high humidity.34 Installation and Operating Instructions XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 3.2 Storage of the units $77(17.1 Transport securing devices 7KHPRWRUFRQQHFWLRQFDEOHVDUHSURWHFWHGDJDLQVWWKHLQJUHVVRIPRLVWXUHDORQJWKHFDEOHE\KDYLQJWKHHQGV VHDOHGDWWKHZRUNVZLWKSURWHFWLYHFRYHUV 7KHVHSURWHFWLYHFRYHUVVKRXOGRQO\EHUHPRYHGLPPHGLDWHO\SULRUWRFRQQHFWLQJWKHSXPSVHOHFWULFDOO\ ATTENTION These protective covers only provide protection against water spray or similar and are not a water tight seal. IWKHXQLWVDUHH[SRVHGWRWHPSHUDWXUHVXQGHUƒ&ƒ)FKHFNWKDWWKHUHLVQRZDWHULQWKHK\GUDXOLFVFRROLQJV\VWHP or other spaces. e. In the case of heavy frosts. During longer stoUDJHWLPHVDIWHUDSSUR[RQH\HDU. in tropical or desert conditions suitable additional protective steps should be taken. the units and cable should not be moved if possible. When storing under extreme conditions.HQVXUHVRSWLPXPSURWHFWLRQRIWKHXQLW.g. We would be glad to advise you further NOTE The ABS units normally require no maintenance during storage. WKHWUDQVSRUWORFNVRQWKHPRWRUVKDIWQRWDOO YHUVLRQV. GB 0838-A .PXVWEHGLVPDQWOHG&RRODQWLVDSSOLHGWRWKHVHDOLQJVXUIDFHVE\PDQXDOO\ turning the shaft several times (also for the purpose of cooling or lubricating so that trouble-free function of the sliding ring seal is ensured. No maintenance is required when storing the motor shaft. Installation and Operating Instructions 35 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 4 Monitoring system 4.1 Motor monitoring system Motor equipment: Motors Monitoring Stator 6HDOPRQLWRU %HDULQJWHPSHUDWXUH 8SSHUORZHU PE4/PE5 PE6 PE4/PE5 PE6 Ex Ex FM FM %LPHWDOOLF Ɣ Ɣ Ɣ Ɣ 7KHUPLVWRUV37&. ż ż ż ż PT 100 ż ż ż ż 6HSDUDWLRQFKDPEHU Ɣ Ɣ Ɣ Ɣ 0RWRUFKDPEHU ż Ɣ ż Ɣ &RQQHFWLRQFKDPEHU ż Ɣ ż Ɣ %LPHWDOOLF ż Ɣ ż Ɣ 7KHUPLVWRUV37&. 2 Temperature monitoring of the stator 7KHUPDOOLPLWHUVSURWHFWWKHVWDWRUIURPRYHUKHDWLQJLQWKHFDVHRIDV\PPHWULFSKDVHORDGLQJRUYROWDJHFRQWLQXRXVGU\UXQQLQJRUH[FHVVLYHWHPSHUDWXUHVLQWKHPHGLXPLWVHOI7KHVWDWRULVHTXLSSHGZLWKWKUHHELPHWDOOLF WKHUPDOOLPLWHUVRSWLRQDO37&. ż ż ż ż PT 100 ż ż ż ż Ɣ 6WDQGDUGż 2SWLRQ 4. They must always be connected to a suitable evaluation device.21 7KHUPLVWRUVRU37GHYLFHVPXVWQHYHUEHGLUHFWO\FRQQHFWHGLQWRWKHFRQWURORU power system.ZKLFKDUHFRQQHFWHGLQVHULHV 4. The WHPSHUDWXUHOLPLWLQJVZLWFKHVPD\RQO\EHRSHUDWHGDVVSHFL¿HGE\WKHPDQXIDFWXUHU 6HHWDEOHEHORZ.HOHFWURGHVFDUU\RXWWKHVHDOPRQLWRULQJIXQFWLRQDQGVLJQDOWKHLQJUHVVRIPRLVWXUHLQWRWKHPRWRUE\ PHDQVRIDVSHFLDOHOHFWURQLFGHYLFH $77(17.3 DI-Electrode 7KH'. 500 V ~/.. 2SHUDWLQJYROWDJH..5 A 5DWHGFXUUHQW$&FRVij  1.101 V= 5DWHGYROWDJHAC 250 V 5DWHGFXUUHQW$&FRVij  2..0 A 7KHWKHUPDOPRQLWRULQJFLUFXLW.6 A PD[VZLWFKLQJFXUUHQWDWIN 5.AC/...DC .... QWKHFDVHRIH[LVWLQJEHDULQJPRQLWRULQJDELPHWDOWHPSHUDWXUHOLPLWHULVEXLOWLQWRWKHEHDULQJÀDQJHVRIWKH VWDQGDUGYHUVLRQ7KLVHQDEOHVSUHPDWXUHVZLWFKLQJRIIRIWKHVXEPHUVLEOHPRWRUHJGXHWRZHDUUHODWHG LQFUHDVHLQVWRUDJHWHPSHUDWXUH.4 7KHPD[LPXPVZLWFKLQJDELOLW\RIWKHWKHUPDOVHQVRUVLV$WKHUDWHGYROWDJH9 Explosion-proof motors which are connected to static frequency inverters must be ¿WWHGZLWKWKHUPLVWRUV$FWLYDWLRQPXVWEHE\PHDQVRIDWKHUPLVWRUSURWHFWLYHUHOD\ device with PTB-Approval number.21 4. Temperature monitoring of the bearings (Option) .PXVWEHZLUHGLQWRWKHPRWRUFRQWDFWRUVLQVXFKDPDQQHUWKDWDPDQXDO UHVHWLVUHTXLUHG $77(17.  Switching temperature: 8SSHUEHDULQJ ƒ&ƒ) /RZHUEHDULQJ ƒ&ƒ) GB 0838-A . 5 Operation with frequency inverters 7KHVWDWRUGHVLJQDQGWKHLQVXODWLRQJUDGHRIWKHPRWRUVIURP$%6PHDQVWKDWWKH\VXLWDEOHIRUXVDJHZLWKIUH TXHQF\LQYHUWHUV.WLVKRZHYHUHVVHQWLDOWKDWWKHIROORZLQJFRQGLWLRQVDUHPHWZKHQWKHPRWRUVDUHXVHGZLWK IUHTXHQF\LQYHUWHUV ‡7KHJXLGHOLQHVIRU(0&HOHFWURPDJQHWLFFRPSDWLELOLW\.36 Installation and Operating Instructions XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 4. DUHFRPSOLHGZLWK ‡([SORVLRQSURRIPRWRUVPXVWEHHTXLSSHGZLWKWKHUPLVWRUV37&WHPSHUDWXUHVHQVRUV. =RQHDQG.LIRSHUDWHGLQKD]DUGRXVDUHDV$7(.  ‡0DFKLQHVGHVLJQDWHGDV([PDFKLQHVPD\QHYHUZLWKRXWH[FHSWLRQEHRSHUDWHGXVLQJDPDLQVIUHTXHQF\ WKDWLVJUHDWHUWKDQWKHPD[LPXPRIRU+]DVLQGLFDWHGRQWKHW\SHSODWH ‡0DFKLQHVWKDWDUHQRWGHVLJQDWHGDV([PDFKLQHVPD\RQO\EHRSHUDWHGXVLQJWKHPDLQVIUHTXHQF\LQGLFDWHG RQWKHW\SHSODWH*UHDWHUIUHTXHQFLHVFDQEHXVHGEXWRQO\DIWHUFRQVXOWLQJZLWKDQGUHFHLYLQJSHUPLVVLRQ IURPWKH$%6PDQXIDFWXULQJSODQW ‡)RURSHUDWLRQRIH[PRWRUVRQIUHTXHQF\LQYHUWHUVVSHFLDOUHTXLUHPHQWVLQUHODWLRQWRWKHWULSSLQJWLPHVRIWKH WKHUPRFRQWUROHOHPHQWVPXVWEHREVHUYHG ‡7KHORZHVWIUHTXHQF\PXVWEHVHWVRWKDWWKHPLQLPXPÀXLGYHORFLW\RIPVLVSUHVHQWLQWKHYROXWH ‡7KHPD[LPXPIUHTXHQF\PXVWEHVHWVRWKHUDWHGSRZHURIWKHPRWRULVQRWH[FHHGHG 0562-0012 0RGHUQIUHTXHQF\LQYHUWHUVDUHXVLQJKLJKHUZDYHIUHTXHQFLHVDQGDVWHHSHUULVHRQWKHÀDQNVRIWKHYROWDJH ZDYH7KLVPHDQVWKDWPRWRUVORVVHVDQGPRWRUQRLVHLVUHGXFHG8QIRUWXQDWHO\WKHVHLQYHUWHURXWSXWVLJQDOV FDXVHKLJKHUYROWDJHVSLNHVLQWKHVWDWRU([SHULHQFHKDVVKRZQWKDWGHSHQGLQJRQUDWHGYROWDJHDQGWKH OHQJWKRIWKHFDEOHEHWZHHQWKHLQYHUWHUDQGWKHPRWRUWKHVHYROWDJHVSLNHVFDQDGYHUVHO\DIIHFWWKHOLIHRIWKH PRWRU.QRUGHUWRDYRLGWKLVLQYHUWHUVRIWKLVW\SHPXVWHTXLSSHGZLWKVLQXV¿OWHUVZKHQXVHGLQWKHFULWLFDO]RQH VHH¿J. 7KHVLQXV¿OWHUFKRVHQPXVWEHVXLWDEOHIRUWKHLQYHUWHUZLWKUHJDUGWRUDWHGYROWDJHLQYHUWHUZDYH IUHTXHQF\UDWHGFXUUHQWRIWKHLQYHUWHUDQGPD[LPXPLQYHUWHURXWSXWIUHTXHQF\ UN[V] 660 critical area 600 460 400 380 non critical area 230 10 50 100 150 L[m] L = total length (from frequency inverter to motor) Figure 4 Critical / non critical area GB 0838-A . 1 Installation options for the XFP submersible pumps 7KHUHDUHWKUHHPDLQLQVWDOODWLRQRSWLRQVIRUWKHVXEPHUVLEOHSXPSV 1. 'U\LQVWDOODWLRQZLWKJURXQGVXSSRUWULQJZLWKFORVHGFRROLQJV\VWHP.1. :HWLQVWDOODWLRQYHUWLFDOZLWK$%6DXWRPDWLFFRXSOLQJV\VWHP 2.1 Installation of the XFP submersible pumps 5.Installation and Operating Instructions 37 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 5 Installation 5. 3. 'U\LQVWDOODWLRQKRUL]RQWDOZLWKFORVHGFRROLQJV\VWHP. QÀRZFKDPEHUZLWKLPSDFWZDOO . GB 0838-A . When raising the submersible pump out of the concrete sump or the steel discharge pipe with the hoist ensure that the connection cables are lifted out simultaneously as the pump itself is being raised. Wet installation: The dimensional sheets and foundation plans for each type of installation are supSOLHGHLWKHUZLWKWKHSODQQLQJGRFXPHQWVRU\RXURUGHUFRQ¿UPDWLRQ 4 2 3 5 6 1 10 7 9 0562-0020 NOTE 8 13 11 12 15 14 18 17 16 16 Figure 5 Wet installation vertical with ABS automatic coupling system Legend                   9HQWLQJ 9DOYHFKDPEHU 6KXWRIIYDOYH 2XWÀRZOLQH 1RQUHWXUQYDOYH )LWWLQJIRUYDOYHUHPRYDO &DEOHGXFW %UDFNHWIRUÀRDWVZLWFKHV &ROOHFWLRQVXPS ATTENTION                   *XLGHWXEH 'LVFKDUJHOLQH .QÀRZOLQH $%6VXEPHUVLEOHVHZDJHSXPS $XWRPDWLFOHYHOFRQWURO &RQFUHWHEHQFKLQJ 3HGHVWDO %UDFNHW The power cables should be handled carefully during installation and removal of the pumps in order to avoid damage to the insulation. 38 Installation and Operating Instructions XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 ‡)LWDKRLVWWRWKHVXEPHUVLEOHSXPS ‡7KH$%6VXEPHUVLEOHSXPSLVVXVSHQGHGRQWKHJXLGHWXEHE\PHDQVRIWKHSHGHVWDOEUDFNHWRQWKHSUHVVXUHFRQQHFWLRQDQGFDUHIXOO\ORZHUHGYHUWLFDOO\RUDWDVOLJKWLQFOLQDWLRQPD[ƒ. .7( W\SHVXSSOLHGZLWKWKHXQLW.WFRXSOHVDXWRPDWLFDOO\DWWKH SHGHVWDODQGVHDOVWKHSUHVVXUHFRQQHFWLRQDWWKHSHGHVWDOOHDNWLJKWE\PHDQVRILWVRZQZHLJKWDQGDVHDO Dry sump installation: ‡)LWDKRLVWWRWKHVXEPHUVLEOHSXPS ‡:LWKWKHDLGRIWKHKRLVWSODFHWKHVXEPHUVLEOHSXPSFDUHIXOO\LQWRWKHSUHSDUHGPRXQWLQJIUDPHDQGIDVWHQ ‡0RXQWVXFWLRQDQGSUHVVXUHQR]]OHVRQWKHSXPSKRXVLQJ ‡.IUHTXLUHG¿WWKHYHQWOLQHWRWKHYROXWH ‡2SHQWKHJDWHYDOYHVRQWKHVXFWLRQDQGGLVFKDUJHVLGH  +'SHGHVWDO¿WWLQJRI2ULQJDQGJXLGHSLHFH m  &DUHHQVXUHWKDWDGKHVLYHGRHVQRWFRPHLQWRFRQWDFWZLWKVNLQRUH\HV:HDUJRJJOHDQGJORYHV 7KHJURRYHRIWKHJXLGHSLHFHDQG2ULQJPXVWEHFOHDQDQGIUHHRIJUHDVH7KHLQVWDQWDGKHVLYH/2&7. LVVSUHDGHYHQO\RQWKHEDVHRIWKHJURRYHLQWKHEUDFNHW. DQGWKH2ULQJ LQVHUWHGLPPHGLDWHO\ 127( 7KHKDUGHQLQJWLPHRIWKHDGKHVLYHLVRQO\DERXWVHFRQGV 0562-0027 7KHJXLGHSLHFH. PXVWEHVFUHZHGRQDVVKRZQLQWKHGUDZLQJ)DVWHQWKHJXLGHSLHFH. ZLWKWKHWZR 0VFUHZV. 600 Legend   %UDFNHWLV¿WWHGWRWKHSXPS.7LJKWHQWKHVFUHZVZLWKDWRUTXHRI1P 1 2 3 4 LOCTITE 406 5 Figure 6 HD-Pedestal DN 100 .    6FUHZVRII.    *XLGHSLHFH   2ULQJ   3HGHVWDO GB 0838-A . Installation and Operating Instructions 39 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 5.2 Installation of the AFLX and VUPX submersible pumps $UDNHPXVWEHDWWDFKHGWRWKHLQOHWRIWKHAFLX submersible motor pump7KHPD[LPXPEDUVSDFLQJGHSHQGVRQWKHW\SHRIK\GUDXOLFV¿WWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ Clean water 5XQRIIZDWHUULYHUZDWHUXVHGZDWHUUDLQZDWHU SUHVFUHHQHGOLTXLGUHFLUFXODWLRQ %DUVSDFLQJLQPP %DUZLGWKLQPP ” ” AFLX 0800 ” ” AFLX 1200 ” ” Type of hydraulics $)/.IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6 ATTENTION When setting the switching off level the minimum cover as given in the installation documents must be adhered to.IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6 $UDNHPXVWEHDWWDFKHGWRWKHLQOHWRIWKHVUPX submersible motor pump7KHPD[LPXPEDUVSDFLQJGHSHQGVRQWKHW\SHRIK\GUDXOLFV¿WWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ Clean water 5XQRIIZDWHUULYHUZDWHU XVHGZDWHUUDLQZDWHU SUHVFUHHQHGOLTXLG recirculation %DUVSDFLQJLQPP %DUVSDFLQJLQPP %DUVSDFLQJLQPP VUPX 0400 ” ” ” VUPX 0500 ” Type of hydraulics VUPX 0600 ” VUPX 0800 ” VUPX 1000 ” VUPX 1200 ” . GB 0838-A . . 2.1 7 8 8 1 3 4 2 4 6 6 5 5 Figure 7 AFLX/VUPX in a steel discharge pipe Figure 8 AFLX/VUPX in a concrete sump Legend         7DQNFRYHU 'LVFKDUJHSLSHULVHUSLSH.40 Installation and Operating Instructions XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 7 1 0562-0029 Installations examples with AFLX and VUPX submersible pumps 0562-0028 5. 983. &RQFUHWHVXPS $)/.VXEPHUVLEOHSXPS ATTENTION         &RXSOLQJULQJ 0LQLPXPZDWHUOHYHOVHHLQVWDOODWLRQGUDZLQJV. &RQQHFWLRQFDEOH &DEOHVXSSRUWIRU¿[LQJWKHSRZHUFDEOH. The power cables should be handled carefully during installation and removal of the pumps in order to avoid damage to the insulation. ‡)LWDKRLVWWRWKHVXEPHUVLEOHSXPS GB 0838-A . 983.VXEPHUVLEOHSXPSPXVWDOUHDG\EHLQVWDOOHGDV VKRZQLQFigure 7 and 8.%HIRUHLQVWDOODWLRQRIWKHSXPSDVXLWDEOHVXSSRUWKRRN.Installation and Operating Instructions 41 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 7KHFRXSOLQJULQJUHTXLUHGIRULQVWDOODWLRQRIWKH$)/. IRUWKHFKDLQDVZHOODVDQ RSHQLQJDQGVXVSHQVLRQFDEOHVRFN. IRUWKHFDEOHPXVWEHSURYLGHGLQWKHVXPSRUULVHUSLSH %HIRUHRUGXULQJWKHLQVWDOODWLRQWKHPRWRUFRQQHFWLRQFDEOHVVKRXOGEH¿WWHGRQVLWHZLWKVXLWDEOHVWUDLQUHOLHI HJFDEOHVRFNV. HWF. Lowering of the AFLX and VUPX submersible pump into the coupling ring ATTENTION Before lowering the pump a direction of rotation check should be carried out. or concrete sump must be cleaned thoroughly (builder‘s rubble. ‡'UDZWKHFDEOHKRVHRYHUWKHHQGRIWKHFRQQHFWLRQFDEOH ATTENTION The steel riser pipe.3DUWLFXODUFDUHVKRXOGEHWDNHQWKDWWKHFDEOHLQVXODWLRQLVQRWFUXVKHGRUGDPDJHGE\WKH ZHLJKWRIWKHKDQJLQJFDEOHHVSHFLDOO\LQWKHDUHDRIWKHFDEOHLQOHW ATTENTION When raising the submersible pump out of the concrete sump or the steel discharge pipe with the hoist ensure that the connection cables are lifted out simultaneously as the pump itself is being raised. 7RRSWLPLVHWKHLQÀRZDQGWRUHGXFHWKHQRLVHOHYHOLWLVLPSRUWDQWWKDWRQHSDLU RI¿QVRIWKHVXFWLRQSLSHDUHLQOLQHZLWKWKHPDLQÀRZGLUHFWLRQRIWKHLQÀRZFKDPEHU7KLVPXVWEHREVHUYHGZKHQ¿WWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUge pipe.IQHFHVVDU\WKHVWHHOULVHUSLSHLVVHDOHGRIILQDZDWHUWLJKWPDQQHU Cable 1 PE 0838-0007 Electrical connection 0838-0006 5.3 Cable 1 U1 U2 U1 V2 V1 W2 M3 ~ PE V1 GC PE = G GC = ground check Cable 2 W1 Cable 3 W1 PE W2 U2 V2 U2 U1 V2 V1 PE 10 11 W1 W2 U1 10 V1 11 W1 22 M3 ~ 22 Cable 2 Figure 9 Two power cables and one control cable Figure 10 60 Hz version: One power cable and one control cable GB 0838-A . ‡8VHOLIWLQJHTXLSPHQWWRVORZO\ORZHUWKHVXEPHUVLEOHPRWRUSXPSLQWRWKHVKDIWXSWRWKHFRXSOLQJULQJIHHG LQWKHPRWRUFRQQHFWLQJFDEOHDWWKHVDPHWLPH7KHVXEPHUVLEOHPRWRUSXPSFHQWUHVLWVHOIDXWRPDWLFDOO\DQG OHDNDJHIUHHLQWKHFRXSOLQJULQJ ‡$WWDFKWKHOLIWLQJFKDLQWRWKHKRRNSURYLGHGVRWKDWLWFDQQRWVWULNHHLWKHUWKHSXPSFDEOHRUWKHVXPSZDOO ‡7HQVLRQWKHSXPSFDEOHDQGIDVWHQWRWKHKRRNSURYLGHGZLWKWKHDLGRIWKHFDEOHVRFN:KHUHDVWHHOSUHVVXUHSLSHLVXVHGWKHFRQQHFWLRQFDEOHVKRXOGEHEURXJKWWKURXJKWKHFRQQHFWLRQFDEOHLQOHWDQGVHDOHGRIILQD ZDWHUWLJKWPDQQHU c  7KHFRQQHFWLRQFDEOHVKRXOGRQO\EHWLJKWHQHGVXI¿FLHQWO\VRWKDWQRWHQVLRQDFWVDWWKHFDEOHLQOHWLQ WKHKHDGRIWKHSXPS7KHFRQQHFWLRQFDEOHVKRXOGQRWVWULNHWKHFKDLQRUWKHVXPSZDOO ‡. for optional motor monitoring features ATTENTION The cable leads are routed out of the motor. No switching takes place in the motor! (Exception 86YHUVLRQ.42 Installation and Operating Instructions Cable 1 0838-0002 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 Cable 3 PE U1 U2 U1 V2 V1 W2 W1 M3 ~ V1 W1 PE W2 U2 V2 Cable 2 PE = G (ground) GC = ground check 0838-0008 Figure 11 Special versions: two power cables and one control cable .for optional motor monitoring features Cable 2 Cable 1 PE GC U2 U1 V2 V1 W1 W2 U1 V1 W1 M3 ~ Figure 12 60 Hz version: one power cable and one control cable . $Q\VZLWFKLQJUHTXLUHGXVHRIEULGJHV. PXVWEHFDUULHGRXWLQWKHFRQWUROSDQHO NOTE Information on the type of starting can be obtained from the nameplate of the pump. $77(17.3.1 1 U1 L1 L2 L3 -RLQ 1RUWK$PHULFD 1 2 3    $%6*HUPDQ\ U1 V1 W1 8 9 : 3 4 U2 6 5 W2 V2 W1 V1 2 1RUWK$PHULFD $%6*HUPDQ\ L1 L2 L3 -    - 8: 98 :9 - 0562-0034 Direct starting in delta 6 1 W2 U1 W1 3 5 V2 U2 4 V1 2 GB 0838-A . Lead designations Direct starting in star 0562-0033 5.21 7KHXQLWVKRXOGRQO\EHRSHUDWHGZLWKWKHRYHUORDGUHOD\DQGWKHUPDOVHQVRUVOLPLWHUV connected. Installation and Operating Instructions 43 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 RO T R E A C TI O ATTENTION The start reaction is anti clockwise ON AR ST T O R R E A C TI ATTENTION The direction of rotation is correct LIWKHLPHOOHUSURSHOOHUURWDWHVLQD clockwisePDQQHUZKHQYLHZLQJ GRZQIURPWKHWRSRIWKHSODFHGXQLW 0562-0035 Checking direction of rotation N 5.0RWRUFKDPEHU '.PRGXOHDQGFRQQHFWWKLVLQDFFRUGDQFHZLWKWKHFLUFXLWGLDJUDPVEHORZ ATTENTION If the DI-seal monitoring is activated the unit must be immediately taken out of service. Connection of the control circuit leads 0838-0003 5. Please contact your ABS service centre.4 Figure 13 Rotor rotation NOTE If a number of pumps are connected to a single control panel then each unit must be individually checked.FRQQHFWLRQFKDPEHU '. the direction of rotation will be correct.SUREHVIRUVHDO PRQLWRULQJ.QRUGHUWRLQWHJUDWHWKLVVHDOPRQLWRULQJIXQFWLRQLQWRWKHFRQWUROSDQHORIWKHSXPSLWLVQHFHVVDU\ WR¿WDQ$%6'.5 Control circuit leads for submersible pumps        &RPPRQOHDG 6WDWRUXSSHU %HDULQJXSSHU %HDULQJORZHU '. ATTENTION The mains supply to the control panel should have a clockwise rotation.6 Connection of the seal monitoring unit to the control panel 7KHVXEPHUVLEOHSXPSVGHSHQGLQJRQH[HFXWLRQDUHVXSSOLHGDVVWDQGDUGZLWKRQHRUPRUH'.2LOFKDPEHU = PE (green/yellow) Figure 14 Designation of control circuit leads 5. GB 0838-A . If the leads are connected in accordance with the circuit diagram and lead designations. 44 Installation and Operating Instructions 8 9 6124007 6124008 Electrode M2+ M1- 14 6124009 Pump 3 Pump 2 M1- M2+ PE 3 (DI) MAINS 15 10 11 15/18 11 9 13 12 )LJXUH(OHFWURQLFDPSOL¿HUZLWKÀRDWLQJFRQWDFW 0562-0039 )LJXUH(OHFWURQLFDPSOL¿HUZLWKVLJQDOODPS 7 PE 3 (DI) 1-8 Electrode X2 Bulb 24V 2-5 W Electrode X1 6 MAINS M1- M2+ PE 3 (DI) MAINS 0562-0038 0562-0037 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 (OHFWURQLFDPSOL¿HUIRU+] 193DUW1R. 93DUW1R. 93DUW1R. 93DUW1R. (OHFWURQLFDPSOL¿HUIRU+] 93DUW1R. 93DUW1R. 93DUW1R. 93DUW1R. QH[SORVLYH]RQHVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPS VHFWLRQLV¿OOHGZLWKZDWHUGU\UXQQLQJ. 10 ATTENTION Maximum relay contact loading: $PSHUH )LJXUH(OHFURQLFDPSOL¿HUZLWKFROOHFWLYHVLJQDOOLQJ 6 Commissioning %HIRUHFRPPLVVLRQLQJWKHSXPSSXPSVWDWLRQVKRXOGEHFKHFNHGDQGDIXQFWLRQDOWHVWFDUULHGRXW3DUWLFXODU DWWHQWLRQVKRXOGEHSDLGWRWKHIROORZLQJ g  . RUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQ. VWKHVHDOPRQLWRULQJGHYLFHZKHUH¿WWHG. (QVXUHLQWKLVFDVHWKDWWKHPLQLPXPVXEPHUJHQFHJLYHQLQWKHGDWDVKHHWLVREVHUYHG2WKHUW\SHV RIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG ‡+DYHWKHHOHFWULFDOFRQQHFWLRQVEHHQFDUULHGRXWLQDFFRUGDQFHZLWKUHJXODWLRQV" ‡+DYHWKHWKHUPDOVHQVRUVEHHQFRQQHFWHG" ‡. VWKHPRWRURYHUORDGVZLWFKFRUUHFWO\VHW" ‡+DYHWKHSRZHUDQGFRQWUROFLUFXLWFDEOHVEHHQFRUUHFWO\¿WWHG" ‡:DVWKHVXPSFOHDQHGRXW" ‡+DYHWKHLQÀRZDQGRXWÀRZVRIWKHSXPSVWDWLRQEHHQFOHDQHGDQGFKHFNHG" ‡.VWKHGLUHFWLRQRIURWDWLRQRIWKHSXPSFRUUHFWHYHQLIUXQYLDDQHPHUJHQF\JHQHUDWRU" ‡$UHWKHOHYHOFRQWUROVIXQFWLRQLQJFRUUHFWO\" ‡$UHWKHUHTXLUHGJDWHVYDOYHVZKHUH¿WWHG.FRUUHFWO\LQVWDOOHG" ‡. RSHQ" GB 0838-A . Installation and Operating Instructions 45 XFP-PE4-6 | AFLX-PE4-6 | VUPX-PE4-6 XFP ‡'RWKHQRQUHWXUQYDOYHVZKHUH¿WWHG. IXQFWLRQHDVLO\" ‡+DYHWKHK\GUDXOLFVEHHQYHQWHGLQWKHFDVHRIGU\LQVWDOOHGSXPSV" AFLX/VUPX ‡+DYHWKHVWHHOULVHUSLSHRUFRQFUHWHVXPSEHFOHDQHGWKRURXJKO\EXLOGHU¶VUXEEOHHWF. $%6VXEPHUVLEOHSXPSVDUHUHOLDEOHTXDOLW\SURGXFWVHDFKEHLQJVXEMHFWHGWRFDUHIXO¿QDOLQVSHFWLRQ/XEUL FDWHGIRUOLIHEDOOEHDULQJVWRJHWKHUZLWKPRQLWRULQJGHYLFHVHQVXUHRSWLPXPSXPSUHOLDELOLW\SURYLGHGWKDWWKH SXPSKDVEHHQFRQQHFWHGDQGRSHUDWHGLQDFFRUGDQFHZLWKWKHRSHUDWLQJLQVWUXFWLRQV 6KRXOGQHYHUWKHOHVVDPDOIXQFWLRQRFFXUGRQRWLPSURYLVHEXWDVN\RXU$%6FXVWRPHUVHUYLFHGHSDUWPHQWIRU DVVLVWDQFH 7KLVDSSOLHVSDUWLFXODUO\LIWKHSXPSLVFRQWLQXDOO\VZLWFKHGRIIE\WKHFXUUHQWRYHUORDGLQWKHFRQWUROSDQHOE\ WKHWKHUPDOVHQVRUVOLPLWHUVRIWKHWKHUPRFRQWUROV\VWHPRUE\WKHVHDOPRQLWRULQJV\VWHP'." 7 Maintenance General maintenance hints NOTE The maintenance hints given here are not designed for “do-it-yourself” repairs as special technical knowledge is required.  ATTENTION The lifting tools like chains and shackles should be visually checked in regular interYDOVDSSUR[HYHU\PRQWK. IRUZHDUDQGFRUURVLRQ7KHVHSDUWVVKRXOGEHUHSODFHG if required! 7KH$%6VHUYLFHRUJDQLVDWLRQZRXOGEHSOHDVHGWRDGYLVH\RXRQDQ\DSSOLFDWLRQV\RXPD\KDYHDQGWRDVVLVW\RXLQ VROYLQJ\RXUSXPSLQJSUREOHPV NOTE The ABS warranty conditions are only valid provided that any repair work has been carried out in ABS approved workshops and where original ABS spare parts have been used. Maintenance hints if the submersible pump is out of use for a considerable period 127( .IWKHSXPSVKDYHUHPDLQHGLGOHIRUPRUHWKDQPRQWKVWKHQZHUHFRPPHQGWKDW you ask ABS or an approved distributor for advice. Before installation: 7KHFRYHUVJLYLQJPRLVWXUHSURWHFWLRQRIWKHFDEOHVVKRXOGEHRQO\UHPRYHGLPPHGLDWHO\EHIRUHDFWXDOLQVWDOODWLRQRIWKHSXPS$IWHUWKHUHPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHVDQGEHIRUHFRQQHFWLQJXSWKHSXPSHOHFWULFDOO\WKHPRWRUVKDIWVKRXOGEHURWDWHGDQXPEHURIWLPHVE\WXUQLQJWKHLPSHOOHURUSURSHOOHUE\KDQG After installation: .IDIWHULQVWDOODWLRQRIWKHVXEPHUVLEOHSXPSLWUHPDLQVRXWRIXVHIRUSURORQJHGSHULRGVIRUH[DPSOHLQVWRUP ZDWHUKROGLQJWDQNV. 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CB-hydraulics CH-Hydraulik Axial hydraulics 50 Hz 60 Hz A* B* A* B* 3( 3( 19.3 11.9 6.5 24.3 11.)300 --- 000 -000 Motor PE5 XFP Special version RQO\YHUVLRQB XFP 501U 50 Hz 60 Hz A* B* A* B* A* B* A* B* 3( 3( - - - - - - 59.9 3( 3( 21.5 54.2 8.9 3( 3( 21.9 $ 9HUVLRQwithFRROLQJMDFNHW % 9HUVLRQwithoutFRROLQJMDFNHW )LOOLQJYROXPHVLQ/LWUHV&RRODQW*O\FROXQG:DWHU)URVWUHVLVWDQWXSWRƒ&ƒ) .9 8.9 3( 3( 19.9 6.9 6.9 3( 3( 19.9 8.9 6.2 8.6 11.3 11.5 24.9 3( 3( 21.9 6.9 3( 3( 21.6 11.6 11.5 24.6 11.2 8.9 6.9 6.5 23.9 3( 3( 21.3 11.6 11.5 - - 7. $)/.5 48 24 46.5 30.5 30.5 23.5 VUPX 0500 $)/.5 22.5 7.5 24.9 6. m  :KHQGHDOLQJZLWK)URVWR[:6WKHJHQHUDOSURWHFWLYHPHDVXUHVIRUFKHPLFDOVPXVWEHREVHUYHG7KH LQIRUPDWLRQDQGKLQWVLQWKHVDIHW\GDWDVKHHWVFRYHULQJWKLVPXVWEHREVHUYHG Motor PE4 .)3-- .9 8.5 23.6 11.9 3( 3( 19.2 8.  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