Ingersoll Rand – System AutomationX8I Product Introduction Webcast launch 2008 Ingersoll Rand System Automation – X Series Agenda • • • • • • • Why system control? X8I product introduction Features and functionality Connectivity & Architecture Marketing documentation Support documentation Availability and launch 2 Controls & Automation System Automation Why System Control? Common findings with “unmanaged” systems: • More compressors are running than required • The wrong combination of compressors are running Actual m³/min demand • System pressure is much higher than required As much as 20%-60% of the energy used to operate typical compressed air systems…is wasted! 3 Controls & Automation . 000+ installations have multiple 7.5-350 kW compressors… more every day! 4 Controls & Automation .System Automation X8I Market Positioning and Opportunity • Advanced system control – High value/low cost – Standard to custom configurations – Leverage Nirvana efficiency attributes – Easy to install. setup and operate • 2-8 unit compressor installations – Multi-unit new installations – Nirvana addition to existing system – Optimizing retrofit for existing system 16. 5 – 160 kW • Any combination or configuration • Energy Control Mode – Automatic sequence selection • High value features & functionality Replaces IEO & ISM 5 Controls & Automation .X8I Product Introduction Controls up to 8 Compressors • Microprocessor or electro-pneumatic • Ingersoll Rand or competitive • Nirvana 5. Operate compressors only as needed Key controller functionality • Single point pressure control • Common control set points • Anti-cycling control • Real time schedules • System standby mode • System pre-fill Energy reduction & increased reliability 6 Controls & Automation .System Automation Control Objective 1. FILO Energy reduction & increased reliability 7 Controls & Automation • Multiple Nirvana 5.System Automation Control Objective 2. Leverage the most efficient “trim control” – Nirvana VSD Key controller functionality • Base load & trim .5 – 160kW • Bolt-on VFD integration • 30 millisecond scan rate • Priority sequence selection . System Automation Control Objective 3. Operate the most efficient set of compressors Key controller functionality • Energy Control Mode • Ingersoll Rand or Competitive • Multiple Nirvana and Bolt-on VFD • Programmable compressor and compressor group priority Energy reduction & increased reliability 8 Controls & Automation . Maintain tight and repeatable pressure control Key controller functionality • Single point pressure control • Common control set points • 30 millisecond scan rate • Multiple pressure profiles Increase in Pressure Energy reduction & increased reliability 9 Controls & Automation .System Automation Control Objective 4. Provide system reliability 10 Controls & Automation .System Automation Control Objective 5. X8I Product Introduction More Features and Benefits Additional X8I functionality: • • • • • • • • • 11 Controls & Automation Custom sequence programming Equal hours scheduling Power outage restart Controller failure – revert to local Network Communication System Component monitoring & control Pressure control up to 1000 psig (70 bar) Auxiliary input and output – field configurable IP65/NEMA 4 enclosure . X8I Product Introduction Questions? Moving on to: Compressor Connectivity and System Architecture 12 Controls & Automation . X8I – Compressor control interface/integration Nirvana rotary 20 hp (15 kW) and above Nirvana -RS485 Network Nirvana 7. Sw.5-12 kW) -Hardwire direct connect IntelliSys All IntelliSys controlled compressors -RS485 Network R.Series Direct Connect over RS 485 Network Competitor X or Press.5 –15 hp (5. Control S3 controlled compressors will direct connect to the X8I -RS485 Network All competitive compressors And ALL pressure switch controlled compressors . -Hardwire direct connect 13 Controls & Automation . X8I Control Architecture Ingersoll Rand Compressors: Connected over a RS485 RS485 Communication Network (1219m / 4000 ft. Max) Hardwire Direct Connection (100m / 330 ft. Max) Up to 4 Mixed Manufacturer Compressors 14 Controls & Automation Hardwire Direct Connection (100m / 330 ft. Max) Up to 4 Mixed Manufacturer Compressors . Max) X8I System Controller Up to 8 Ingersoll Rand Fixed-speed or Nirvana Compressors Competitive or Pressure Switch Compressors: Hardwire Connection X8I System Controller RS485 Cable (10m / 33 ft. X8I Control Architecture Ingersoll Rand & Competitive (or Pressure Switch) Compressors: Connected over RS485 and Hardwire X8I System Controller – 8 Compressor Integration RS485 Communication Network (1219m / 4000 ft. Max) Ingersoll Rand Fixed-speed or Nirvana Compressors Hardwire Direct Connection (100m / 330 ft. Max) Mixed Manufacturer Compressors Management of 8 compressors in any combination regardless of connection strategy 15 Controls & Automation . 485 to Modbus RTU .Ingersoll Rand Automation RS485 Communication Network (1219m 4000 ft. Max) X8I System Controller Up to 8 Ingersoll Rand Fixed-speed or Nirvana Compressors Optional: Optional: Optional: Optional: Bolt-on VSD Remote Expansion Networked I/O Network Integration for Compressors with Add-on VSD Network Integration of up to 2 Mixed Manufacturer Compressors (ir-PCB Hardwire Connection) Configurable: 8 Digital Inputs 6 Digital Outputs 4 Analog Inputs Communication Gateway From VSD Pressure Transducer To VSD Pressure Transducer Input C0 4 C0 2 C0 1 E E L D L D C0 3 2 1 ir-PCB 16 Controls & Automation IR. Full Range of Sales Documentation Brochure Functional Specs Comparisons 17 Controls & Automation . Series Interconnect Manual Set-up System Automation X8I Quick Set-up Manual Operations System Automation X8I Operator’s Manual .Opt Service Training Training Overview .Full Range of Support Documentation Application & Integration System Automation X.X8I Operator’s Manual .Classroom 20 Controls & Automation .CD Tech 350 . Sales Library Information Brochure (CCN-38455283) Detailed Specifications Quick Set-up Guide Operations Manual Interconnection Guide Competitive comparison Pricing http://www.asp 21 Controls & Automation .iremea.com/esa%20web/Index. Hardwire Cable Distance .R Programmable Hardwire IR-PCB 330 ft (100 M) N/A N/A N/A N/A N/A Positive Displacement 8 All Nirvana ENER. IR-PCB 330 ft. FILO.Summary Position Control Type Number of Compressors Nirvana Control Scheme Sequence Selection Interconnection Interface Wiring Distance .H.EX Module Option . (1219 M) Option . FIFO. E. E.Series Automation .System Gateway Option .R Automatic & Programmable RS485 & Hardwire IR-485.IO Module .H.VFD Module Option .RS485 Remote Communication Bolt-on VFD Remote Hardwired Compressors System Instrumentation 22 Controls & Automation X4I System Controller X8I System Controller Entry Level Advanced Positive Displacement 4 5.X.5-30 kW only FILO. (100 M) 4000 ft. IRV-485. System Automation Summary • Unmanaged systems contribute to high operating costs and compromised reliability • Large opportunity to create customer value through system control applications • High value product is now available from Ingersoll Rand 23 Controls & Automation .