Introduction of Automation in Modern Yarn Dyeing Factory

Introduction of automation in modern yarn dyeing factory.Automation: Automation or automatic control, is the use of various control systems for operating equipment such as machinery, processes in factories, boilers and heat treating ovens, switching in telephone networks, steering and stabilization of ships, aircraft and other applications with minimal or reduced human intervention. Some processes have been completely automated. The biggest benefit of automation is that it saves labor, however, it is also used to save energy and materials and to improve quality, accuracy and precision. For example, i) ERP, ii) Orgatex, iii) Tecnorama laboratory dispensing, iv) Paternoster, v) Tecnorama bulk dispensing. i) Enterprise resource planning (ERP) Enterprise resource planning is business management software—typically a suite of integrated applications—that a company can use to collect, store, manage and interpret data from many business activities. There are two types of ERP in modern yarn dyeing factory. i.e. 1. Administrative ERP. 2. Production related ERP. Administrative ERP: An enterprise resource planning which keeps and provides employees profile. leave records and salary generates automatically. labdip record. Merits of orgatex:          Shortening time to time market of the product. Process standardization. Increasing the product transparency and flexibility. order quantity. daily/monthly/yearly production report. dyeing procedure. An enterprise resource planning which keeps and provides entire order records according to different buyer. . Increase efficiency of employee. Production related ERP. Report alarms and extensive data logging of dyeing machine. 2. i) Orgatex: The software suite is composed of scalable module that is a production machine supervisor. Planning. Akij corporate solution is an ERP software for administration department. dyeing program records easily.1. work order. Reduction of down time. approved option. delivery schedule. Data copy and paste to analysis dyeing of process. attendance record of employees. Esimsol is one of the ERP related software for modern yarn dyeing factory. Lowering production costs. .    Electronic planning board. Preparation and addiction treatment processing. Dealing monitoring. Selection and display of production down time etc. . High performance laboratory dyeing. Merits:     Reduce time consumption.. Reduce manpower consumption.  Reduction of down time. Accurate lab dispensing system. ii) Tecnorama laboratory dispensing: This machine provides automatic dispense to laboratory section.  Lowering production costs. .  Increase efficiency of employee. Easy to select required chemical. Reduce overall production downtime. Tecnorama bulk dispensing: This machine provides automatic dispense to bulk production section. Less manpower costing.  Data copy and paste to analysis dyeing of process. Easy weighing. Increase production performance. Less possibility to mistaken chemicals. Report alarms and extensive data logging of dyeing machine. Easy to find out the required dyes. Better allocation of dyes. Merits of Tecnorama bulk dispensing:        Automatic chemical dispensing to dyeing machine through pipeline. Its also called rotary color dispensing system. Higher weighing accuracy. Easy weighing. Save manpower costing. . Reduce time. Merits of paternoster:        vii) Less possibility to be mistaken dyes.  Process standardization. vi) Paternoster: Paternoster is a high performance dyestuff dispensing system.