Intelect Transport Combo Service - 28157A

© 2007 Encore Medical, L.P.TABLE OF CONTENTS FOREWORD . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1 1- SAFETY PRECAUTIONS .. .. .. .. .. .. .. .. .. .. .. .. .. . 2-4 1.1 PRECAUTIONARY SYMBOL DEFINITIONS . 2 1.2 SAFETY PRECAUTIONS .. .. .. .. .. .. .. .. .. .. .. .. 2 2- THEORY OF OPERATION .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 2.1 OVERVIEW.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 2.2 POWER SUPPLY CIRCUIT .. .. .. .. .. .. .. .. .. .. .. 5 2.3 CONTROL BOARD .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 2.4 STIM BOARDS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 2.5 ULTRASOUND BOARD AND APPLICATOR .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..5 2.6 USER INTERFACE AND ACCESSORIES.. .. .. 5 2.7 NIMH BATTERY (OPTIONAL) . .. .. .. .. .. .. .. .. 5 3- NOMENCLATURE . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 6-8 3.1 COMPONENT AND CONTROLS .. .. .. .. .. .. .. 6 3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS .. .. .. .. .. .. .. .. .. .. .. .. 7 4- SPECIFICATIONS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9-13 4.1 INTELECT® TRANSPORT COMBO SYSTEM . 9 4.2 INTELECT® TRANSPORT ELECTROTHERAPY WAVEFORM SPECIFICATIONS .. .. .. .. .. .. .. 10 4.3 INTELECT® TRANSPORT COMBO ULTRASOUND SPECIFICATIONS . .. .. .. .. .. 13 5- TROUBLESHOOTING . .. .. .. .. .. .. .. .. .. .. .. .. .. 14-28 5.1 INTELECT® TRANSPORT COMBO ERROR MESSAGES . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 14 5.2 INTELECT® TRANSPORT COMBO SYSTEM TESTING .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 16 5.3 ELECTRICAL SAFETY . .. .. .. .. .. .. .. .. .. .. .. .. 17 5.4 LEAKAGE TESTS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 17 5.5 VISUAL INSPECTION . .. .. .. .. .. .. .. .. .. .. .. .. 18 5.6 UNIT STARTUP AND FAN TESTING .. .. .. .. 18 5.7 ELECTRICAL STIMULATOR TEST SYSTEM SETUP .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 19 5.8 INTERFERENTIAL MODE TEST.. .. .. .. .. .. .. 20 5.9 PREMODULATED MODE TEST.. .. .. .. .. .. .. 20 5.10 RUSSIAN MODE TEST .. .. .. .. .. .. .. .. .. .. .. .. 21 5.11 HIGH VOLTAGE PULSED CURRENT (HVPC) MODE TEST .. .. .. .. .. .. .. .. .. .. .. .. .. 22 5.12 ULTRASOUND TESTS. .. .. .. .. .. .. .. .. .. .23 - 28 5.13 ULTRASOUND APPLICATOR IDENTIFICATION TEST . .. .. .. .. .. .. .. .. .. .. .. 23 5.14 ULTRASOUND APPLICATOR OUTPUT TEST.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 24 5.15 ULTRASOUND DUTY CYCLE TEST . .. .. .. .. 26 5.16 COMBO OPERATION TEST .. .. .. .. .. .. .. .. .. 28 6- REMOVAL & REPLACEMENT .. .. .. .. .. .. .. .. .. 29-40 6.1 SEPARATING TOP & BOTTOM .. .. .. .. .. .. .. .. 29 6.2 THERAPY SYSTEM FAN .. .. .. .. .. .. .. .. .. .. .. .. 30 6.3 POWER SUPPLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 31 6.4 CHANNEL 1 STIM BOARD .. .. .. .. .. .. .. .. .. .. . 33 6.5 CHANNEL 2 STIM BOARD .. .. .. .. .. .. .. .. .. .. .. 34 6.6 ULTRASOUND BOARD- .. .. .. .. .. .. .. .. .. .. .. .. 35 6.7 CONTROL BOARD ASSEMBLY .. .. .. .. .. .. .. .. 36 6.8 LCD .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 38 Intelect® Transport Combo Therapy System 6.9 KEYMAT, ON/OFF BUTTON AND UNIT TOP .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 39 6.10 PLYNTH . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 40 7- GENERAL MAINTENANCE . .. .. .. .. .. .. .. .. .. .. .. 41 7.1 CLEANING THE SYSTEM .. .. .. .. .. .. .. .. .. .. 41 7.2 CALIBRATION REQUIREMENTS .. .. .. .. .. .. 41 7.3 FIELD SERVICE .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 41 7.4 FACTORY SERVICE .. .. .. .. .. .. .. .. .. .. .. .. .. .. 41 8- ULTRASOUND APPLICATOR CALIBRATION.. 42 8.1 GENERAL PROCEDURES .. .. .. .. .. .. .. .. .. .. 42 9- PARTS.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 43-47 10- SCHEMATICS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 48-66 11- WARRANTY. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 67 L. L. Any use of editorial. and its affiliates. 1 . service bulletins may be made available on our web site (chattgroup. to perform field service on the Intelect® Transport Combo Therapy System. is strictly prohibited. USA. illustrated.com) in lieu of reprinted manuals. Chattanooga Group reserves the right to make periodic changes and improvements to their equipment and documentation without any obligation on the part of Chattanooga Group. certified by Chattanooga Group. understand.P. pictorial.P. and follow the Safety Precautions and all other information contained in this manual.P. or layout composition of this publication without express written consent from Chattanooga Group of Encore Medical. Technicians repairing the Intelect Transport Combo Therapy System agree to assume all risk and liability associated with this process. the information contained herein was current and up-to-date. and prepared for print by Chattanooga Group of Encore Medical. This publication was written. As significant changes occur to the Intelect® Transport Combo Therapy System. At the time of publication. However. This system is to be used only under the supervision of a licensed practitioner. due to continual technological improvements and increased clinical knowledge in the field of electrotherapy. as well as Chattanooga Group’s policy of continual improvement. Texas.FOREWORD Intelect® Transport Combo Therapy System Read. Austin. L. ©2007 Encore Medical. This manual contains the necessary safety and field service information for those field service technicians. Before each use. increase the separation between the equipment. WARNING Text with a “WARNING” indicator will explain possible safety infractions that will potentially cause serious injury and equipment damage. Ingress of water or liquids could cause malfunction of internal components of the system and therefore create a risk of injury to the patient. Understand these symbols and their definitions before operating or servicing this equipment. DO NOT use sharp objects such as a pencil point or ballpoint pen to operate the buttons on the control panel. may cause harmful interference to other devices in the vicinity. transported. • Read. CAUTION Read. The definitions of these symbols are as follows: A. However. inflammables. and practice the precautionary and operating instructions. skin. Portable and mobile RF communications equipment can affect Medical Electrical Equipment. CORROSIVE HAZARD (NIMH BATTERY) • • • Text with a “Corrosive Hazard” indicator will explain possible safety infractions if the chemical components of this product are exposed to air. Stim. Text with a “CAUTION” indicator will explain possible safety infractions that have the potential to cause minor to moderate injury or damage to equipment. and can radiate radio frequency energy and. Try to correct the interference using one or more of the following: reorient or relocate the receiving device. Know the limitations and hazards associated with using any electrical stimulation or ultrasound device. 2 . DO NOT operate the Intelect Transport Combo unit when connected to any unit other than Chattanooga Group devices. connect the equipment to an outlet on a different circuit from that to which the other device(s) are connected and consult the factory field service technician for help. or personal injury. understand. • • C. especially that the intensity control properly adjusts the intensity of the electrotherapy and ultrasonic power output in a stable manner. DANGEROUS VOLTAGE Text with a “Dangerous Voltage” indicator serves to inform the user of possible hazards resulting in the electrical charge delivered to the patient in certain treatment configurations of TENS waveforms. malfunction.SAFETY PRECAUTIONS 1. and follow all safety precautions found in this manual.1 PRECAUTIONARY SYMBOL DEFINITIONS Intelect® Transport Combo Therapy System 1. and Ultrasound systems. The Intelect Transport Combo is not designed to prevent the ingress of water or liquids. • • B. This unit should be operated. if not installed and used in accordance with the instructions. fire. remove the yellow. DO NOT permit any foreign materials or liquids to enter the unit. DO NOT operate this unit in an environment where other devices are being used that intentionally radiate electromagnetic energy in an unshielded manner. but not limited to. uses.2 SAFETY PRECAUTIONS The precautionary instructions found in this manual are indicated by specific symbols. Harmful interference to other devices can be determined by turning this equipment on and off. water. there is no guarantee that interference will not occur in a particular installation.1. This equipment generates. F. understand. and stored in temperatures between 15° C and 40° C (59° F and 104° F). Also. and metallic objects from entering the unit. Below are general safety precautions that must be read and understood before attempting any service techniques on these systems. electrical shock. which may allow the ingress of conductive fluid. The unit should be routinely checked before each use to determine that all controls function normally. Observe the precautionary and operational decals placed on the unit. and where the atmospheric pressure is between 950 h Pa and 1050 h Pa. DANGER • • • Text with a “DANGER” indicator will explain possible safety infractions that are imminently hazardous situations that would result in death or serious injury. The Intelect battery pack is designed for use only with Chattanooga Group Intelect Transport. determine that the treatment time control actually terminates electrotherapy and ultrasonic power output when the timer reaches zero. plastic cap from the sound head. or other materials. D. with relative humidity ranging from 30%-60%. inspect the applicator for cracks. E. Inappropriate handling of the applicator may adversely affect its characteristics. These Notes are helpful information to aid in the particular area or function being described. Take care to prevent any foreign materials including. Handle the applicator with care. Inspect cables and connectors before each use. Before use. These may cause unit damage. Combo. NOTE: • • • Throughout this manual “NOTE” may be found. as well as the indications. Stimulation should not be applied transthoracically because the introduction of electrical current into the heart may cause cardiac arrhythmia. thrombophlebitis. Keep electrodes separated during treatment. etc. DO NOT remove the cover. Improper application may result in patient injury. • Stimulation should not be applied over the anterior neck or mouth. malfunction. disconnect the unit from the power source before attempting any maintenance procedures. The battery pack should be removed when storing the unit for extended periods of time. Before administering any treatment to a patient you should become acquainted with the operating procedures for each mode of treatment available. disconnect the battery pack from the system before attempting any maintenance procedures. and precautions. Electrodes in contact with each other could result in improper stimulation or skin burns. In the event that an Error message or Warning appears beginning with a 2 or 3. Damage resulting from these conditions is not covered under the warranty. All of these conditions are likely to damage the sound head crystal. Do not drop the applicator on hard surfaces. equipment shall be operated from its internal electrical power source. cancerous lesions. The Intelect Mobile Ultrasound should not be used adjacent to or stacked with other equipment. There are no user-serviceable parts inside the unit. discontinue use immediately and consult the dealer for repair service. Errors and Warnings in these categories indicate an internal problem with the unit that must be tested by Chattanooga Group or a Field Service Technician certified by Chattanooga Group before any further operation or use of the system.1. contraindications. electrical shock. DO NOT disassemble. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous conditions causing damage to the battery pack or cells. To prevent electrical shock. malfunction. Using a high intensity electrotherapy setting in conjunction with high intensity ultrasound setting may cause the unit to reset. This may cause unit damage.2 SAFETY PRECAUTIONS (CONTINUED) Intelect® Transport Combo Therapy System • Where the integrity of the external protective earth • • • • conductor arrangement is in doubt.g. and inflamed areas or skin eruptions. To prevent electrical shock. Failure to use and maintain the Intelect Transport Combo and its accessories in accordance with the instructions outlined in this manual will invalidate your warranty. varicose veins. Do not cool an overheated sound head with ice water or ice packs. Dispose of all products in accordance with local and national regulations and codes. adjustments. fire. electrical shock. Always keep the sound head in constant motion. and if adjacent or stacked use is necessary. Stimulation should not be applied over. apply when setting intensity. Output current density is inversely related to electrode size. fire. • • • • • • • • • • • • 3 . Severe spasm of the laryngeal and pharyngeal muscles may occur and the contractions may be strong enough to close the airway or cause difficulty in breathing. the Intelect Mobile Ultrasound should be observed to verify normal operation in the configuration in which it will be used. modify. If a malfunction occurs. Make certain the unit is electrically grounded by connecting only to a grounded electrical service receptacle conforming to the applicable national and local electrical codes. or in proximity to. Use ample conductive gel to ensure good coupling throughout the treatment. Use of controls. If needed.SAFETY PRECAUTIONS 1. The Nylatex® Wraps contain dry natural rubber and may cause allergic reactions in patients with allergies to latex. Powered muscle stimulators should be used only with the leads and electrodes recommended for use by the manufacturer. Do not allow the sound head to reach maximum temperatures repeatedly. or performance of procedures other than those specified herein may result in hazardous exposure to ultrasonic energy. The user must keep the device out of the reach of children. For continued protection against fire hazard. • Long term effects of chronic electrical stimulation are unknown. immediately stop all use of the unit and contact the dealer or Chattanooga Group for service. phlebitis. or on the order of. a physician or licensed practitioner. warnings. Be sure to read all instructions for operation before treating a patient. Consult other resources for additional information regarding the application of electrotherapy and ultrasound. This may cause unit damage. replace fuses only with ones of the same type and rating. or remodel the unit or accessories. Stimulation should not be applied over swollen. infected. or personal injury. e. Always keep the sound head in full contact with the patient’s skin or submerged under water when setting intensity. or personal injury.. • • • • • • • • • • • • • These devices are restricted to sale by. This device should be used only under the continued supervision of a physician or licensed practitioner. ignite. unit.SAFETY PRECAUTIONS 1. will deliver a charge of 25 microcoulombs (µC) or greater per pulse and may be sufficient to cause electrocution. ultrasound. Incorrect voltage may cause unit damage. In the event of battery cell rupture or leakage. Energy from diathermy (shortwave.2 SAFETY PRECAUTIONS (CONTINUED) Intelect® Transport Combo Therapy System • Use of a unit that indicates an Error or Warning in these • • • categories may pose a risk of injury to the patient. Do not turn the unit on or off while it is connected to the patient. handle battery pack wearing neoprene or natural rubber gloves. Your unit was constructed to operate only on the electrical voltage specified on the Voltage Rating and Serial Number Plate. malfunction. etc). Never attempt to charge the battery pack on any other charging mechanism. or personal injury. and local codes and regulations. device. Applicator must remain in Applicator Hook during the Head Warming period. open the battery pack housing or cells. spontaneous combustion of the negative electrode is possible. Do not use accessories manufactured by other companies on this (table. Injury.1. or get hot causing serious personal injury. or laser diathermy anywhere on their body. therapeutic ultrasound diathermy. device. in certain configurations. state. can cause tissue damage. user. • NiMH Batteries contain Class E corrosive materials. There can be a delay between exposure to air and spontaneous combustion. Should an individual battery from a battery pack become disassembled. leak. electrical shock. microwave diathermy. Chattanooga Group is not responsible for any consequence resulting from using products manufactured by other companies. • • • • • 4 . Patients with an implanted neurostimulation device must not be treated with or be in close proximity to any shortwave diathermy. Use only accessories that are specially designed for this (table. fire. Do not reverse the polarity of the battery pack. Electrical current of this magnitude must not flow through the thorax because it may cause a cardiac arrhythmia. Charge the battery pack according to the instructions found in this manual.” DO NOT connect the unit to an electrical supply without first verifying that the power supply is the correct voltage. damage. Doing so can increase the individual cell temperature and cause cell rupture or leakage. device. and laser) can be transferred through the implanted neurostimulation system. unit. etc). microwave. or extensive internal damage to the system. Never dispose of the battery pack in fire. The use of other accessories or cables may result in increased emissions or decreased immunity of this (table. Contents of cell coming in contact with skin can cause skin irritation and/or chemical burns. • • • • • Stimulus delivered by the waveforms of this device. Contact your Chattanooga Group dealer if the unit is not properly rated. unit. etc). Never. Dispose of NiMH batteries according to national. Use the battery pack only with the Intelect Transportable units. The battery pack may explode. Never short circuit the battery pack. Contents of a ruptured or leaking battery can cause respiratory irritation. Hypersensitivity to nickel can cause allergic pulmonary asthma. and can result in severe injury or death. or death can occur during diathermy therapy even if the implanted neurostimulation system is turned “off. Do not apply the Ultrasound Applicator to the patient during the Head Warming period. under any circumstances. Ultrasound Applicator. When the Therapy System is connected to a Mains Power Supply via the Mains Power Cord. Ultrasound Board. The calibration data for the Sound Head is passed through the Ultrasound Board from the Applicator to the Control Board. By storing the calibration data in the Applicator.6 USER INTERFACE AND ACCESSORIES The LCD display panel provides the operator visible feedback in the way of menu choices.THEORY OF OPERATION 2. and Accessories. It can provide current and voltage information about the ultrasound output of the board.2 POWER SUPPLY CIRCUIT A universal 75 Watt input power supply provides the system with the required 24 volts DC.3 MHz output to drive the Sound Head of the Applicator. The supply is connected to the mains at all times when the Mains Power Cord is attached and plugged into an outlet supplying 100 . output is stopped and an Error Message is generated.2. The Control Board also reads the amplitude and the Contrast Control on the systems. etc. Audible feedback is given for such events as key presses and end of treatment. eliminating the possibility of overcharging. Stim Boards. The Control Board drives the display. Sound output is generated by the Control Board and routed to an internal speaker. 2. Control Board. there is no calibration necessary for the Ultrasound Board and any calibrated Chattanooga Group Intelect Transport Ultrasound Applicator can be connected and operated to provide accurate output. 5 .4 STIM BOARDS The Stim Boards create all muscle stimulation output. Communication to the Stim Boards is via a proprietary bus. The basic elements are User Interface. The 24 V supply is regulated locally at each PC board as required. It controls the operation of the Stim Boards. the software will stop the charging process. The Battery Pack is interfaced with the system via a Wire Harness that facilitates communication with the Control Board and delivery of power to the Combination Therapy System. These assemblies each support a distinct function in the product. The PC Board monitors the Battery Charge Level. The Control Board reads the menu buttons. A Processor on each Stim Board acts on messages passed to it by the Control Board to set up waveforms and adjust output amplitude. The Control Board interprets these user inputs and responds accordingly. Pressing the User Interface buttons makes selections from the menus. the NiMH Battery Pack will charge. Ultrasound Board. 2. The Battery Pack supplies the required 24 VDC to the system which is then distributed to the respective PCB’s through the Universal Power Supply. 2. Once the Battery Pack is fully charged.5 ULTRASOUND BOARD AND APPLICATOR The Ultrasound Board generates the 1 or 3.7 NIMH BATTERY (OPTIONAL) The NiMH Battery Module incorporates a Nickel Metal Hydride (NiMH) Battery Pack and a PC Board. Information can likewise be passed from each Stim Board back to the Control Board for monitoring current. 2. If a Stim Board does not respond as expected to a command from the Control Board.240 VAC. and Power Supply Circuits. 2. Battery power is used only when the Therapy System is not connected to a Mains Power Supply.1 OVERVIEW Intelect® Transport Combo Therapy System The Intelect Transport Combo Therapy System is comprised of several PC board assemblies housed within a common enclosure. The Ultrasound Board is accessed through the proprietary bus by the Control Board. User Interface. The Control Board communicates to the Stim Boards and Ultrasound Board through a proprietary bus.3 CONTROL BOARD The Control Board serves just as its name implies. 2. LCD Intensity⁄ Contrast Dial Power On⁄Off Sound Head LCD Clinical Library LED Indicator (Output Power) Up Arrow INTENSITY TIME Back Applicator Parameter Display ⁄ Enter Channel 1 Lead Wire Connection Channel 2 Lead Wire Connection Ultrasound Applicator Connection STOP Down Arrow START PAUSE Accessory Panel Power Cord Connection Battery Compartment Serial Decal FIGURE 3. Figure 3.1 COMPONENTS AND CONTROLS Intelect® Transport Combo Therapy System The nomenclature graphics below. Know the components and their functions before performing any operation of or service to the Intelect Transport Combo System.3. indicate the general locations of the exterior components of the Intelect Transport Combo System.NOMENCLATURE 3.1.1 6 . this green light signifies that ultrasound energy is being distributed through the applicator. NOTE: Make certain there are no electrodes on the patient when turning the unit on or off. Applicator The hand held assembly used to deliver ultrasonic energy.3. STOP Select this button to stop a treatment session.NOMENCLATURE 3. Power On/Off The Power On/Off button controls the flow of electricity to the unit. during. These symbols are defined for the purpose of recognition and functionality when operating or performing service on the Intelect Transport Combo System. Down Arrow When the window displays a list of options. It covers a transducer mechanism that converts electrical energy to mechanical energy in the form of a vibrating crystal. LCD The LCD (Liquid Crystal Display) allows the user to view and monitor the information displayed before. Back Use this button to return to the previous window. The applicator includes the sound head. Intelect Transport Combo System Hardware Symbols Know the symbols and their definitions before performing any operation of or service to the Intelect Transport Combo System. Channel 2 Lead Wire Connection This port serves as the connection point between the unit and the Channel 2 Lead Wire. Accessory Panel The Accessory Panel serves as a port of connection for the electrodes and ultrasound applicator. LED Indicator (Output Power) When illuminated. and related electronics.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS Intelect® Transport Combo Therapy System The symbols below are found on the system as well as within the software. Channel 1 Lead Wire Connection This port serves as the connection point between the unit and the Channel 1 Lead Wire. PAUSE Use this button to pause the treatment session. To restart therapy. and after therapy. 7 . press the PAUSE button. Clinical Library Select this button to access the following functions: • Retrieve User Protocol • Restore Factory Settings • Restore Factory Protocols • Languages • View Unit Information TIME Press the Up or Down arrow buttons to set total treatment time of therapy. press the Down Arrow button to scroll down the list. transducer. Sound Head The aluminum face of the applicator that contacts the patient’s skin. it will power off to conserve battery power.3. Parameter Display/Enter Select this button to display the parameters of the waveform during treatment. 8 . To restore power. Battery Indicator When displayed on the LCD. NOTE: During battery operation. Up Arrow When the window displays a list of options. press the Power On/Off button. INTENSITY Use the up or down arrow on the INTENSITY button to increase or decrease output power. Charge Indicator This symbol displays when the unit is connected to mains power and the battery pack is charging. turn the dial until the display contrast is optimal. LCD Intensity/Contrast Dial If the intensity of the LCD display diminishes. Also. if the unit is left on. START Select Start to begin a treatment session.NOMENCLATURE 3. but is not active for more than five minutes. this symbol indicates the battery pack option is present on the unit. this button is used to accept the highlighted selection. This symbol also displays the charge status of the battery. press the Up Arrow button to scroll up the list.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS (CONTINUED) Intelect® Transport Combo Therapy System Ultrasound Applicator Connection This port serves as the connection point between the unit and the ultrasound applicator. . .....Nickel Metal Hydride (NiMH) (1. ..... . .. . ... . . . ... . ... +24 V. ...... . . .. . ... . ... .. . . 3. . .. .. . .. 30%-60% Atmospheric Pressure .. .2 V x 20 size AA) Operating Environment Temperature . . .... . .. . . . .. ...07 lb (2. . . ... .. . . . . . .. .. . 7.. . . . . .... . ... . . .. .. .. . . ..... . ... .. ... .. . .. .. .. .4.. .. . . . . . ... ....... . .. .... . . ... . . ... .. . Refer to this section when performing troubleshooting..... . .. .. . . . . .250 in (18.. .. . .... .. .4 cm) Depth. Battery Type .. .. .3 kg) Battery Pack. . ..... . . ..050 h Pa Complies with: UL/IEC/EN 60601-1 IEC/EN 60601-1-2 IEC 60601-2-10 IEC 60601-2-5 9 ... ... . . . . .. . .. .. . ... .... .. .. ... . .. .... .. . . . .. . ... . .. . .. . . . ... . .. ...125 A Fuses ..... . . . .. .. .. Electrotherapy TYPE BF.. . . .. . ..... . .. ... .. .. .. . . .. . .. . replacement.. ...... ..240 VAC... . . .. .. . . .. This section also provides waveform specifications to aid in troubleshooting..5 in (29. . .1 below provides physical details of the Intelect Transport Combo...5...... .. . . ... . .. . .. . ..... .. ..1 INTELECT TRANSPORT COMBO SYSTEM Intelect® Transport Combo Therapy System Figure 4.... . . .. .. . .... ... . . . .. .. . 11. .10. . . . Intelect Transport Combination Therapy System Physical Specifications DEPTH HEIGHT WIDTH FIGURE 4. .. . .. . . . . . .. . 950-1.. . .. ... ..SPECIFICATIONS 4. .... .... .87 lb (0. . .. . . ......... .... CLASS I Electrical Type Ultrasound TYPE B. . . . 3. . . .. . . .. . .... . .. ...... ... .. . . . ... .. . ... . . . . . ... .. .. . . . . ...... . .. . . . ... .... ... . ... . . .85 kg) Power Input. .. . . .. . .. ........ . .. .. ... . . .....1 Dimensions Width.. .... .. .. ... .. . . .. . . .... .. . ... .. .... . . . .. .. . .125 in (25. . ....... .. .. ..... . .. . . .100 . .... . .. ... . ... . .... .2 cm) Weight Standard Weight (with base) . . ... ... . and repair of the Intelect Transport Combo System........ .... .. .. . . .. .... ....Between 59° F and 104° F (15° C and 40° C) Relative Humidity ...... . .. . ... .7 cm) Height .. . . . . A.. . . . .15 A Time Lag (not user serviceable) Electrical Class .1.. ..... .. .... . .. . .. ...... . ..... 50/60 Hz 100 VA Output.... . . 2 sec.4. . . . . . 5/5. . . . . replacement. . . . Positive or Negative (Negative) Ramp . . . . 10-120 pps (100 pps) Cycle Time .Off. . . . . . . . . . . . making the current comfortable and easy to tolerate.2 * ESTI-2 Load Box ** CV = Constant Voltage 10 . . Electrodes Amplitude . . .0. . . . . . . . . . . . . . . . . 1/120 pps. . . . . and repair of the Intelect Transport Combo System. . . . 1/10 pps (Off) Frequency . . . . . . . Peak Current or Volts (Volts) Sweep . . . CV (only)** (CV) Treatment Time . . . . . . . High Voltage Pulsed Current (HVPC)Figure 4. . . 0-500 V* Polarity . 80/120 pps. . . . . . 5 sec (2 sec) Display . . . . . 10/20. . . . . . . . . . . . .5 sec. . . . . . A waveform graphic from an oscilloscope is also provided for clarification. . . . . 4/12. . . The high voltage causes a decreased skin resistance.SPECIFICATIONS 4. . . 10/30. . . . . . . . Refer to this section when performing troubleshooting. . . . . 1 sec.2 INTELECT TRANSPORT ELECTROTHERAPY WAVEFORM SPECIFICATIONS Intelect® Transport Combo Therapy System The specifications found in this section provide the necessary waveform specifications to aid in troubleshooting. .1-60 Minutes (20 min) FIGURE 4. . . . . A. . . . . . . . . Output Mode . . 10/50. The waveform is monophasic (current flows in one direction only). . .2 (Factory Default Setting) The High Voltage Pulsed Current (HVPC) has a very brief pulse duration characterized by 2 distinct peaks delivered at high voltage. . . . . . . . and Continuous (Continuous) Constant Mode . 10/10. . . . 10/50. . 10/10. . . . . .2 INTELECT TRANSPORT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (CONTINUED) Intelect® Transport Combo Therapy System B. . . . . . . . . . . . . . . . . . . . . . . 4/12. .3 (Factory Default Setting) Premodulated Current is a medium frequency waveform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2500 Hz (2500 Hz) Ramp . . . . . . CC or CV** (CC) Treatment Time . .1-60 Minutes (20 min) FIGURE 4. . . . . Output Mode . . . Peak Current or Volts (Volts) Sweep . and Continuous (Continuous) Beat Low Frequency . . . .Figure 4. . . . . . . . . . . . . . . . . . . . . . The current intensity is modulated: it increases and decreases at a regular frequency ( the Amplitude Modulation Frequency). . . . . . . . . . . . . . Current is distributed from one channel (two electrodes). Premodulated . . 1. .4. . . . . . . On. . . .199 Hz Beat High Frequency . . . . . .0-100 mA* Carrier Frequency . . . . .2-200 Hz Constant Mode . 10/30. . . . . . . . 1-200 Hz (On) Cycle Time . . . . . . . Electrodes Amplitude . . . 10/20. . . . . . . . . . .3 * ESTI-2 Load Box **CC= Constant Current CV= Constant Voltage 11 . . . . . . . . . . . . . . . 2 sec (2 sec) Display . . . . . . .SPECIFICATIONS 4. . . . . 5/5. . . . The currents cross in the body within the area being treated. . . . . 2500 Hz (2500 Hz) Burst Frequency . Automatic 40%. . 10/10. . . . . . . . . . . . . . .4 FIGURE 4. 10/20. . . . . . . This method was claimed by its author (Kots) to produce maximal muscle strengthening effects without significant discomfort to the patient. . and Continuous (10/50) Ramp . . .5 (Factory Default Setting) Russian Current is a sinusoidal waveform delivered in bursts or series of pulses. . .0-100 mA* Carrier Frequency . .4 (Factory Default Setting) Interferential Current is a medium frequency waveform. CC or CV** (CC) Cycle Time . . 1 -60 minutes (20 min) D. . . . . . Electrodes Amplitude . 1-199 Hz (80Hz) Beat High Frequency . . . . . . Interferential . . . .On. . .SPECIFICATIONS 4. . . 5/5.4. .5 sec. . . . . . . . . . . . . . . . . . . . . . The two currents interfere with each other at this crossing point. . 0. . . . Output Mode . Current is distributed from two channels (four electrodes). . . .Figure 4. . . . . 4/12. . . . . . . . . . . . . . . . . . . . 0 . . . . . . . . . . Electrodes Amplitude . . . 100% (Manual) Vector Position . . . . . Russian. . 40%. . . . . 20%. . . 2 sec and 5 sec (2 sec) Carrier Frequency . 10/30. Output Mode . . . . . . . 2500 . . . . . 20 -100 Hz (50 Hz) Treatment Time . 10/50. . . . . . . . . . .90 Degrees (45˚) Sweep . resulting in a modulation of the intensity (the current intensity increases and decreases at a regular frequency). . . . . . . . . . . . . . . . . . . . 1-200 Hz Beat Low Frequency . . . . . . . . . . . .2-200 Hz (150Hz) Constant Mode . 1 -60 minutes (20 min) FIGURE 4. . . . . . . . . . . . . . . . . 30%. Manual. . . . .5 * ESTI-2 Load Box **CC= Constant Current CV= Constant Voltage 12 . . . . . . . . . . . . . CC or CV** (CC) Treatment Time . .0-100 mA* Channel Mode . . .1 sec.2 INTELECT TRANSPORT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (CONTINUED) Intelect® Transport Combo Therapy System C. . . . . . . .Figure 4. . . . . . . . . .5000 Hz (4000 Hz) Vector Scan . and 50% (50%) Constant Mode. . 10%. . . . . . . Refer to these specifications as necessary when troubleshooting the Ultrasound PC Board and Applicators. The Applicator LED will not illuminate during the Head Warming period.0-4 Watts. . . . . ±5% Duty Cycles . . . . .3 INTELECT® TRANSPORT COMBO THERAPY SYSTEM ULTRASOUND SPECIFICATIONS This section provides the necessary Ultrasound Specifications to aid in troubleshooting. 0 .10. . . . . . . . ±20%. .1-30 Minutes B. 100 Hz Pulse Duration . . ±20% 5 mSec. at 10% Duty Cycle Beam Non uniformity Ratio . . .3 MHz Sound Head Temperature . A.1. . . . . . . 0-10 Watts.3 MHz 5 cm2 Crystal . . . . . .43. .7 cm2 . . 1 and 3. at 20% Duty Cycle 9:1. ± 20%. . . . .0 : 1 maximum Beam Type . 20%. .4 °C . . . . . . . . . . 50%. Ultrasound Frequency . . .SPECIFICATIONS Intelect® Transport Combo Therapy System 4.3 MHz.0 cm2 1 cm2 Crystal . 13 . .5.3 MHz Only Amplitude . . . ± 20%. . . . . . . . . . . . 2 mSec. . . .0 cm2 2 cm2 Crystal . . . . . . . . .2. . . 1 MHz. . Applicator must remain in Applicator Hook during the Head Warming period. . Head Warming Feature Specifications The Head Warming feature of an Intelect Transport Combo Therapy System utilizes Ultrasound output resulting in warming of the Sound Head to increase patient comfort. . . . . ±20% Output Power 10 cm2 Crystal .0. . . . . . . 1 mSec. 85 °F . . With Head Warming enabled. . and Continuous Pulse Frequency . . . .3 MHz 2 cm2 Crystal . . US Channel will indicate "Warming". . 0-20 Watts at 1 MHz.6. . . . . . . . Output . . . . . . . 1 and 3. .4 cm2 . . . 5. . . . . . . . 3. .1. . . ± 20%. . . . 0-2 Watts 3. . . . .± 20% above 10% of maximum Temporal Peak to Average Ratios: 2:1.50% Cycling of maximum power Frequency . . . . . . . 0 . . . Collimating Effective Radiating Areas 10 cm2 Crystal . . .3 °C) Do not apply the Ultrasound Applicator to the patient during the Head Warming period. . . .8 cm2 . . . . ± 5%. at 50% Duty Cycle 5:1. .3.5 cm2 . . . .5 w/cm2 in Continuous mode. . .2. . . . . . 0-3 w/cm2 in Duty Cycle modes Output accuracy . . 10%.4. ultrasound is emitted without pressing the START button. 3. . . . .3 MHz 1 cm2 Crystal .110 °F (29. . . .0 cm2 Treatment Time . . . .0 cm2 5 cm2 Crystal . . . . . . . . . . 0-10 Watts at 3. 14 . but no Ultrasound Applicator was plugged into unit The Ultrasound Applicator plugged into the unit needs to be calibrated User attempted to select Combo treatment. The following information is provided as an aid in defining the Software Error Messages of the Intelect Transport Therapy System. but the Ultrasound Channel was already in use User attempted to select a two channel Electrotherapy treatment. B. the information will also list probable causes and possible remedies. subsequent tests for verification will be necessary to determine a “Bad Board”. Could not save the Calibration Data to the Ultrasound Applicator Plug Ultrasound Applicator into proper receptacle on unit making certain it is completely seated 102 103 104 105 WARNING WARNING WARNING WARNING Ultrasound Applicator not calibrated Ultrasound Channel not available Stim Channel not available Stim Channel not available Contact dealer or Chattanooga Group for service. refer to the appropriate Removal and Replacement Section for the board affected and follow the instructions for replacement of the board. user. Replace Ultrasound Board 3. but at least one of the two stim channels were already in use Stim channel has exceeded allowed current level and the treatment has been stopped Electrode contact is poor Lead Wires are bad User attempted to start two channels of Electrotherapy while running an Ultrasound treatment with a 10 cm2 Ultrasound Applicator and Ultrasound Output is currently set to greater than 15 Watts. All Troubleshooting and tests will be to validate a “Bad Board” only. immediately stop all use of the unit and contact the dealer or Chattanooga Group for service. Replace the Ultrasound Applicator with a known good Ultrasound Applicator 2.5. but the Ultrasound Channel was already in use User attempted to select Combo treatment. POSSIBLE REMEDY ERROR CODE 100 101 ERROR TYPE WARNING WARNING DEFINITION PROBABLE CAUSES USER CORRECTABLE WARNING MESSAGES Ultrasound Applicator became unplugged Ultrasound Applicator unplugged Ultrasound Applicator was unplugged while an Ultrasound treatment was running User attempted to start an Ultrasound treatment. Wait until Ultrasound treatment is completed or stop Ultrasound treatment and try again 106 107 108 109 WARNING WARNING WARNING WARNING Over current Bad Contact Quality Shorted Lead Wires Power Supply current limit Reset treatement parameters and attempt session again Apply new electrodes to the treatment area Replace with new lead wires Wait until Ultrasound treatment is completed or stop Ultrasound treatment and try again or decrease ultrasound output to less than 15 Watts ERROR MESSAGES (200-213) REQUIRING TECHNICAL ASSISTANCE 200 ERROR Error while attempting to save Ultrasound Applicator Calibration Data 1. Once the problem area is determined. Use of a unit that indicates an Error or Warning in these categories may pose a risk of injury to the patient. No component level troubleshooting information is or will be provided by Chattanooga Group for field troubleshooting of board components. or may cause extensive internal damage to the unit.TROUBLESHOOTING 5. Replace Control Board In the event that an Error message or Warning appears beginning with a 2 or 3. Errors and Warnings in these categories indicate an internal problem with the unit that must be tested by Chattanooga Group or a Field Service Technician certified by Chattanooga Group before any further operation or use of the unit. Once a particular Error Message is defined.1 INTELECT TRANSPORT COMBO THERAPY SYSTEM ERROR MESSAGES Intelect® Transport Combo Therapy System A. Once a particular PC Board has been determined as bad. Channel Software Flash Erase Error Channel Software CRC Error Channel Software Program Flash Error Channel Software Acknowledge Error Channel Software CRC Acknowledge Error Error reading a Protocol from the EEPROM Stim Main Software upgrade Error Stim Main Software upgrade Error Stim Main Software upgrade Error Stim Main Software upgrade Error Stim Main Software upgrade Error Software upgrade Error Stim Channel Software upgrade Erro. immediately stop all use of the unit and contact the dealer or Chattanooga Group for service. Replace the Ultrasound Applicator with a known good Ultrasound Applicator 2.5. Attempt to calibrate again 2. Replace Ultrasound Board 4. restore Factory Protocols and rebuild all User Protocols 1. or may cause extensive internal damage to the unit. Replace Control Board 1. Could not save the Calibration Data to the Ultrasound Applicator 203 204 205 206 207 208 209 210 211 212 213 214 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR Error reading Protocol. Replace appropriate Stim Board 2. Use of a unit that indicates an Error or Warning in these categories may pose a risk of injury to the patient. Main Software Flash Erase Error Main Software Flash Echo Main Software CRC Error Main Software Program Flash Error Main Software Acknowledge Error Software CRC Acknowledge Error. Errors and Warnings in these categories indicate an internal problem with the unit that must be tested by Chattanooga Group or a Field Service Technician certified by Chattanooga Group before any further operation or use of the unit. Replace appropriate Stim Board 2. Replace Ultrasound Board 3. Replace Control Board CRITICAL ERRORS (300-314) DEMANDING TECHNICAL SERVICE CRITICAL ERROR Unit CFG Critical Error CRITICAL ERROR No Stim Board Critical Error CRITICAL ERROR No Ultrasound Board Critical Error CRITICAL ERROR EEPROM Critical Error CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR Ultrasound Board Critical Error Ultrasound Board Write Critical Error Ultrasound Board Read_Write Critical Error Ultrasound Board Reset Critical Error Ultrasound Board Read Critical Error Ultrasound Board Calibration Critical Error Stim Board Write Critical Error Stim Board Bad Data Read Critical Error Stim Board Main UP Reset Critical Error Stim Board Channel 1 UP Reset Critical Error Stim Board Channel 2 UP Reset Critical Error Stim Board Reset Critical Error Stim Powerup Test Failed Critical Error Error communicating with Stim Board on Powerup 1. Could not calibrate Ultrasound Applicator 1. Stim Channel Software upgrade Error Stim Channel Software upgrade Error Stim Channel Software upgrade Error Stim Channel Software upgrade Error Replace Control Board 1. Replace Control Board Replace Control Board 1. Replace Ultrasound Board 2. Replace appropriate Stim Board 2.1 COMBOSOFTWARE THERAPY SYSTEM ERROR MESSAGES (CONTINUED) 5. Replace Control Board Restore Factory Settings. Replace Control Board CRITICAL ERRORS (300-314) DEMANDING TECHNICAL SERVICE 1.TROUBLESHOOTING Intelect® Transport Combo Therapy System 5. user. Replace Control Board 15 . Replace the Ultrasound Applicator with a known good Ultrasound Applicator 3. Replace Control Board Error detecting Stim Board on Powerup Error detecting Ultrasound Board on Powerup Error reading EEPROM on Powerup. Error communicating with the Ultrasound Board Error communicating with the Ultrasound Board Error communicating with the Ultrasound Board Ultrasound Board Reset Error Error communicating with the Ultrasound Board Error calibrating Ultrasound Board Error communicating with Stim Board Error communicating with Stim Board Error communicating with Stim Board Error communicating with Stim Board Error communicating with Stim Board Stim Board Reset Error Stim Board failed its Self Test on Powerup 1. Replace appropriate Stim Board 2. Replace Control Board 202 ERROR Timed out while saving the Ultrasound Applicator Calibration Data. Replace Ultrasound Board 2. Replace appropriate Stim Board 2.1 INTELECT INTELECT TRANSPORT TRANSPORT SYSTEM ERROR MESSAGES (continued) In the event that an Error message or Warning appears beginning with a 2 or 3. Replace Control Board 1. ERROR CODE 201 ERROR TYPE ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY ERROR MESSAGES (200-213) REQUIRING TECHNICAL ASSISTANCE (CONTINUED) Error Applicator not calibrated OK. 2. Place water in a canning jar. Always perform the tests exactly as stated to ensure accurate results. and Distilled Water. nor will information or parts be supplied by Chattanooga Group. refer to the appropriate Removal and Replacement Section of this Manual for proper replacement. B. Seal tightly. Scope and other standard test equipment settings will be listed for each test performed to aid in performing the test to FACTORY standards and ensure proper readings. Use only Degassed Water in order to obtain correct test results. Any board component level troubleshooting performed will be at sole risk and liability of the Service Technician performing such troubleshooting techniques. Special Tools. In order to minimize aeration of Degassed Water during Transport fill to a positive meniscus and slide the lid over the surface. These will be listed at the particular test where they are required.2 INTELECT TRANSPORT COMBO THERAPY SYSTEM TESTING Intelect® Transport Combo Therapy System A.5. Tap. The following information is intended to aid in troubleshooting the major components of the Intelect Transport Combo Therapy System to “Board Level” only. Due to the complex nature of the technology utilized by Chattanooga Group. When pouring Degassed Water into and out of containers pour slowly down the side of the container to minimize aeration. 2. • Milliohm Meter • 10k Resistor • Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter • Dissolved Oxygen Test Kit used to test oxygen level of Degassed Water • # 1 Phillips Screwdriver • # 2 Phillips Screwdriver • Insulated Needle Nose Pliers • 1/4" Nut driver or Wrench • Degassed Water (<5 ppm) for Ultrasound Power Meter Recipe(s) for Degassed Water 1) Boil Distilled Water for 30 Minutes. May be refrigerated to aid cooling time. Certain tests require the use of special tools and fixtures. 3. Once a particular PC Board has been determined as bad. The troubleshooting and repair of the Intelect Transport Therapy Systems and Accessories should be performed only by authorized technicians trained and certified by Chattanooga Group. General 1. 16 . Place the container under vacuum for 5 to 10 Minutes. C. & Materials Required 1. the recommended troubleshooting techniques are to determine “Bad Board” and board replacement only. NOTE: Canning jars are ideal storage and Transport containers for Degassed Water. Full Functional Tests Perform the tests found in this section to verify Full Functionality of new Therapy System and accessories. Testing with any other special tool or fixture other than those stated could give erroneous readings or test results. Allow to cool to room temperature of approximately 70 °F (21 °C).TROUBLESHOOTING 5. No board component level troubleshooting is recommended. Equipment Required • Oscilloscope and Probes • ESTI-2 Load Test Fixture • Digital Multi meter • Intelect Transport Applicators (Accessories) • Dielectric Withstand (Hi-Pot) and ground resistance tester NOTE: Adjust Dielectric Withstand tester to indicate fault with 120 k Ohm Load across the output when at specified test voltage. These tests are FACTORY standard testing procedures and methods used at the factory before shipment of any Intelect Therapy System. Fixtures. Do not use Tap Water or Distilled Water in the Ultrasound Power Meter. or 2) Bring Distilled Water to a boil. WATER TYPE ppm of OXYGEN Degassed Less than 5 ppm (per Recipe 1 or 2) Tap Water Up to 35 ppm Distilled Water Up to 20 ppm D. and cover. 3. The chart below illustrates the oxygen content of Degassed. Power Requirements Model: 2738 . . UNIT FAILING DIELECTRIC WITHSTAND OR LEAKAGE TESTS COULD INDICATE SERIOUS INTERNAL PROBLEMS. local and national limits and test methods may vary. A. Conforms to UL Standard 60601-1 Certified to CAN/CSA Standard C22. . .4 LEAKAGE TESTS Conduct all necessary leakage tests as required per NFPA 99 (National Fire Protection Association) “Health Care Facility” standards. Standard for Safety for Medical Equipment. . . .1-M90 w/A2 NOTE: This device complies with current leakage.1 Medical Electrical. . 601. . . . . Part 1: General Requirements for Safety. Facility. . . . . 9700675 Listed by Intertek Testing Services NA Inc.2 No. . . and dielectric withstand (Hi-Pot) limits as prescribed by IEC/EN/UL 60601-1 and CSA/CAN 601. 50/60 Hz 5. . ground continuity. .3 ELECTRICAL SAFETY Intelect® Transport Combo Therapy System The Intelect Transport Combo System has been tested to UL 60601-1. . DO NOT PLACE UNIT BACK INTO SERVICE! SEND UNIT TO FACTORY FOR REPAIR! DO NOT ATTEMPT TO REPAIR! 17 . Input : 100-240V 100 VA. .5.TROUBLESHOOTING 5. Test Results 1. 5. b) Fan not blowing. Fan wired wrong. A visual inspection can. b) Possible bad display. d) Possible bad Power Supply. 2.6 UNIT STARTUP AND FAN TESTING A. unit failed test. a) Contrast Control needs adjusting. b) Possible bad Power Supply. Place hand at the back of system. at Contrast Control. 3) Possible bad Control Board. Rewire or replace Fan. e) Visually check power LED. Fan not blowing outward. Unit failed test a) Fan blowing inward. 2) Possible bad Power Supply. 3. 4. Press the Enter button. If Power LED illuminates Blue with system On and flashes Blue with system Off. Place unit face up on work surface. FIGURE 5. 3. to verify fan is blowing out.1 18 . Unit will not start.1. IFC should be highlighted. the Power Supply is good. See Figure 5. B. Turn system off with Power button. Turn system on. to an experienced technician. Replace Control Board. c) Possible bad power outlet or Mains Power Cord.TROUBLESHOOTING 5. a) Possible bad Main Power Switch. indicate possible abuse of the unit and internal problems. LED should illuminate Blue.5. c) Possible bad Control Board. Connect power cord to unit and plug into proper power receptacle. 2. Screen does not display. Press the Enter button. Power LED should flash Blue.5 VISUAL INSPECTION Intelect® Transport Combo Therapy System General Visually inspect the Intelect Transport Therapy System. unit failed test. 1) Possible bad Fan. Test 1. The 10K load is used for Microcurrent only which is not available on this unit. See Figure 5.5.3. The ESTI .4 19 . See Figure 5. 5. 2.3 THERAPY SYSTEM TO ESTI-2 NOTE: The ESTI .2. Connect Lead Wires from the system to the ESTI-2 Load Test Fixture. System Set Up 1. FIGURE 5. is used to simulate patient resistance when testing waveforms.3.2 Load Box. See Figure 5.7 ELECTRICAL STIMULATOR TEST SYSTEM SETUP The following tests for Stimulator Outputs will be performed on Channels 1 and 2.2 is set up for both a 1K and 10K load.TROUBLESHOOTING Intelect® Transport Combo Therapy System 5. Install Power Cord into system and plug into proper Power Supply. Do not run the ESTI .2 Load Box contains a 10 watt resistor which is not meant for continuous operation.3.2 Load Box continuously. Turn system On. Equipment Required • ESTI-2 Load Test Box • Calibrated Oscilloscope and Probes B. See Figure 5. part number 2757. CHANNEL 1 TO SCOPE LOAD SWITCH 1K 10K OHM MICRO CHANNEL 2 TO SCOPE COMBO CONTACT COMBO INDICATOR CHANNEL2 LEADWIRE CONNETORS CHANNEL 1 LEADWIRE CONNETORS MICROCURRENT PROBE CONNECTION (NOT USED) FIGURE 5. Connect Scope Probes to the Channel 1 To SCOPE and Channel 2 To SCOPE Tabs on the ESTI 2 Load Test Fixture respectively. 3. Place ESTI-2 Load Switch in the 1 K position. See Figure 5. Install known good Lead Wires to Channels 1 and 2 on the system.2 SCOPE TO ESTI-2 LOAD SWITCH TO 1 K The ESTI . 4. A.4. Channel 1 to Channel 1 IN and Channel 2 to Channel 2 IN. FIGURE 5. 5- TROUBLESHOOTING 5.8 INTERFERENTIAL MODE TEST Intelect® Transport Combo Therapy System It is assumed that the unit is ready for tests as described in 5.7 parts A and B. If not, set up unit per 5.6 parts A and B prior to performing tests. A. Interferential Mode Test Procedures 1. Set Scope; Time- 100 µS, Channel- 20 V, and Trigger- DC. 2. Highlight Stim Channel 1. Press the Enter button. 3. Highlight IFC. Press the Enter button. 4. Increase Intensity until 50 is displayed. 5. Press START button. 6. Compare waveform on scope to Figure 5.5. 7. Press PAUSE button. 8. Verify that the amplitude displayed below timer drops to zero (0). 9. Verify that Paused is displayed below the displayed amplitude. 10. Press STOP button. B. Interferential Mode Test Results 1. Waveform is the same between scope and Figure 5.5, amplitude dropped to zero when paused and “Paused” displayed below timer. Unit passed test. 2. No waveform or considerably different waveform. Unit failed test. Replace appropriate Stim Board. 3. Amplitude failed to “zero” when paused. Unit failed test. Replace appropriate Stim Board. 4. “Paused” did not display when unit paused. Unit failed test. Replace appropriate Stim Board. 5.9 PREMODULATED MODE TEST FIGURE 5.5 Set up System per 5.7 parts A and B prior to performing test. A. Premodulated Mode Test Procedures 1. Set Scope; Time- 2.50 mS, Channel- 20 V, and Trigger- DC 2. Highlight Stim Channel 1. Press the Enter button. 3. Highlight Premod. Press the Enter button. 4. Increase Intensity until 50 is displayed. 5. Press START button. 6. Compare waveform on scope to Figure 5.6. 7. Press STOP button. 8. Highlight Channel 2 and repeat steps 3 through 7. B. Premodulated Mode Test Results 1. Waveform is the same between scope and Figure 5.6. Unit passed test. FIGURE 5.6 20 5- TROUBLESHOOTING 5.10 RUSSIAN MODE TEST Intelect® Transport Combo Therapy System Set up System per 5.7 parts A and B prior to performing test. A. Russian Mode Test Procedures 1. Set Scope; Time- 5 mS, Channel- 50 V, and Trigger- DC 3. Highlight Stim Channel 1. Press Enter button. 4. Highlight Russian. Press Enter button. 5. Highlight Channel Mode. Press the Enter button until Co-Contract is displayed. 6. Highlight Cycle Time. Press the Enter button. 7. Highlight Continuous. Press the Enter button. 8. Increase Intensity until 100 is displayed. 9. Press START button. 10. Compare waveform on scope to Figure 5.7. 11. Verify that both Channels reach 100. 12. Press STOP button. 13. Highlight Channel 2 and repeat steps 4 through 12. B. Russian Mode Test Results 1. Waveform is the same between scope and Figure 5.7 and amplitude reached 100 volts peak. Unit passed test. 2. No waveform or considerably different waveform. Unit failed test. Replace appropriate Stim Board. 3. Amplitude failed to reach 100 volts peak on both Channels. Unit failed test. Replace appropriate Stim Board. SPEC: 200V PEAK TO PEAK ±10% FIGURE 5.7 21 5- TROUBLESHOOTING 5.11 HIGH VOLTAGE PULSED CURRENT (HVPC) MODE TEST Intelect® Transport Combo Therapy System Set up unit per 5.7 parts A and B prior to performing tests. A. High Voltage Pulsed Current (HVPC) Mode Test Procedures 1. Set Scope; Time- 25 µS, Channel- 50 V, and Trigger- DC 2. Highlight Stim Channel 1. Press the Enter button. 3. Highlight High Volt. Press the Enter button. 4. Increase Intensity until 250 V is displayed. 5. Highlight Display and press the Enter button until Peak Current is displayed. Press the Enter button. 6. Press START button. 7. Compare waveform on scope to Figure 5.8. 8. Highlight Polarity. Press the Enter button until Positive is displayed. 9. Compare waveform form on scope to Figure 5.9. 10. The numbers displayed for amplitude must not exceed 1.5 Amps. See Figure 5.10. 11. Press STOP button. 12. Highlight Channel 2. 13. Press the Enter button and repeat steps 3 through 12. B. High Voltage Pulsed Current (HVPC) Mode Test Results 1. Waveforms on scope the same as Figures 5.8 and 5.9. Amps do not exceed 1.5. Unit passed test. 2. No waveform or considerably different waveforms. Unit failed test. Replace appropriate Stim Board. 3. Amps exceed 1.5. Unit failed test. Replace appropriate Stim Board. PROPER NEGATIVE HIGH VOLT WAVEFORM FIGURE 5.8 PROPER POSITIVE HIGH VOLT WAVEFORM FIGURE 5.9 AMPS MUST NOT EXCEED 1.5 FIGURE 5.10 22 Used to test oxygen level of degassed water. The LED should flash Green five times. Dissolved Oxygen Test Kit. turn unit on. Ultrasound Applicator Identification Test Procedures 1. Ohmic Instruments DT 100 UPM or DT 10 Ultrasound Power Meter. Connect Intelect Transport Applicator into Applicator receptacle. Look at the Ultrasound channel.11. Intelect Transport Ultrasound Applicator.13 ULTRASOUND APPLICATOR IDENTIFICATION TEST NOTE: Use any Intelect Transport Ultrasound Applicator for this test. 5.12. See Figure 5. It should read Available.12 FIGURE 5.11 FIGURE 5. 4. 2. view the Ultrasound channel.5. See Figure 5. Press the Enter button. After System boots. It should read “Unplugged”. See Figure 5. Turn System Off and back On with Main Power Switch. Warming should be visible. 5. Without Ultrasound Applicator installed. 6.TROUBLESHOOTING 5.12 ULTRASOUND TESTS Intelect® Transport Combo Therapy System • • • • Equipment Required for 5. Press the Back button.12. Press the Enter button until On is displayed beside Warming. See Figure 5. 3. Refer to page 16 for Degassed Water Recipes. A. Highlight Ultrasound. Highlight Warming. View the Ultrasound channel in the lower right corner of screen. Watch Applicator LED while connecting to system.13 23 .13 and 5.14 Degassed Water.13. FIGURE 5. 7. 13 ULTRASOUND APPLICATOR IDENTIFICATION TEST (CONTINUED) Intelect® Transport Combo Therapy System B. Unit operates as described in steps 2. a) Applicator not calibrated or needs recalibration. The Sound Head must be level and centered. 3. displays in Ultrasound channel. 5.TROUBLESHOOTING 5. Zero or Tare meter. Highlight Duty Cycle. 2. Highlight Display. Press the Enter button. Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone. and 7. Unplugged displays after ten seconds of Applicator being connected to System. 3. Place an Applicator into the Power Meter retainer. Highlight Continuous and press the Enter button. Ultrasound Applicator Output Test Procedures 1. Set up Ohmic Instruments DT 100 or UPM DT 10 Ultrasound Power Meter per Operator's Instructions and fill test reservoir with Degassed Water. 4. 7. d) Possible bad Control Board. Unit passed test. c) Possible bad Ultrasound Board. Highlight Ultrasound. Retest with known good Applicator. a) Possible bad applicator.14.5. Ultrasound Applicator Identification Test Results 1. Retest with known good Applicator. NOTE: The position of the Sound Head over the stainless steel cone is critcal to the test results. b) Possible bad internal connection at Ultrasound Board.".14 Perform this test using all available Intelect Transport Ultrasound Applicators used with the System being tested. Press the Enter button. "No Cal. 4. Press the Enter button until Watts displays.14 ULTRASOUND APPLICATOR OUTPUT TEST FIGURE 5. b) Possible bad Applicator. A. Press START button. 6. 2. See Figure 5. 24 . 5. Readings fall outside specified ranges of Figure 5.3 MHz Only **1. c). Press Frequency button until 3.15.1.5.15. 2.0 MHz Only FIGURE 5. APPLICATOR SIZE 1 cm2 2 cm2 POWER SETTING (WATTS) 1* 2* 1 2 4 1 2 5 10 1 5 10 15** 20** OUTPUT RANGE 0.2 1.8 .15 to all settings for the respective Applicator being tested as shown in Figure 5.0 16.8 0.2. 9.8 .0 .8 .4 0. Output ranges fall within the specified ranges as listed in Figure 5.8 .1. g) Replace Ultrasound Board.14 ULTRASOUND APPLICATOR OUTPUT TEST (CONTINUED) Intelect® Transport Combo Therapy System APPLICATOR OUTPUT SPECIFICATIONS Use only Degassed Water in Power Meter for testing Ultrasound Applicators.6 . Compare Power Meter readings to Figure 5. Increase Intensity until the appropriate Watts is displayed per Figure 5.0 5 cm2 10 cm2 * 3.6 .6.15. e) Use known good Applicator.1.2. Do not aerate water when filling Power Meter.2 1. 10.6.0 .12.4. 8.0 8.15 25 .0 . a) Possible bad Degassed Water in Power Meter.0 0.2 . Repeat test and compare readings to Figure 5. f ) Check Ultrasound Board internal connections.24.2 4.0 . NOTE: The Applicator LED should constantly illuminate green during the Applicator Output tests.TROUBLESHOOTING 5.4 3.15. Refer to page 16 for Degassed Water Recipes.1. h) Replace Control Board.4 4.0 . Unit passed test.2 1.6 . d) Possible bad or out of calibration Applicator.15. b) Possible use of Power Meter other than Ohmic Instruments DT 100 or UPM DT 10 Ultrasound Power Meter.2. B.0 8.3 MHz is displayed within the Frequency icon.0 12.12.18. Ultrasound Applicator Output Test Results 1. Use of other types of water will cause false test results.0 . Sound Head not leved and centered over cone in power meter. 3. Compare Power Meter reading to Figure 5. Highlight Display.8 8. Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone.1.12. Use of other types of water will cause false test results.2 . See Figure 5. 6.0 0.3 2. Press the Enter button until Watts appears beside Display. 3.3mHz FIGURE 5. Refer to page 16 for Degassed Water Recipes.8 . Repeat steps 4 through 11.4.0.2 1. Highlight Duty Cycle and press the Enter button. 4.0. 2.2. Set up Ohmic Instruments DT 100 or UPM DT 10 Ultrasound Power Meter per Operator’s Instructions and fill test reservoir with Degassed Water.8 .0 .15 ULTRASOUND DUTY CYCLE TEST Intelect® Transport Combo Therapy System This test is performed using only the 5 cm2 Intelect Transport Ultrasound Applicator. 8.5.2 . Highlight the next level of Duty Cycle and repeat steps 6 through 10. Press the Enter button. Press START button.3 MHz is displayed beside Frequency. A.7.2.17 26 . 7. Repeat for remaining Duty Cycle levels. Ultrasound Duty Cycle Test Procedures 1.9 1. 11.4 4.7 1.3 0.1.0 .17.16.2.TROUBLESHOOTING 5. Press the Enter button until 3.4 . Zero or Tare meter.0 . Highlight Duty Cycle.4 3. Use only Degassed Water in Power Meter for testing Ultrasound Applicators. 12.7 Watts Continuous 2 cm2 at 5.2 .6. 9.2 1.4 1. FIGURE 5. Highlight Frequency.9 .2 1.16 DUTY CYCLE SPECIFICATIONS APPLICATOR SIZE DUTY CYCLE 10% 20% 50% 10% 20% 50% 10% 20% 50% 10% 20% 50% 10% 20% 50% OUTPUT RANGE 0.0. Press the STOP button.6 0.6 .6 . See Figure 5. Do not aerate water when filling Power Meter. Highlight Continuous and press the Enter button.0 1 cm2 at 2.2 .17. Place the 5 cm2 Applicator into the Power Meter retainer.3 0. Increase Intensity until the appropriate Watts is displayed.1. 5. 10.9 4.1 . Highlight Ultrasound on system.4 Watts Continuous 5 cm2 at 12 Watts Continuous 10 cm2 at 20 Watts Continuous Operating at 1mHz 10 cm2 at 10 Watts Continuous Operating at 3. 15 ULTRASOUND DUTY CYCLE TEST (CONTINUED) Intelect® Transport Combo Therapy System B.17.TROUBLESHOOTING 5. d) Possible bad internal connection at Ultrasound Board. Readings fall outside specified ranges of Figure 5.5. Retest with known good Intelect Transport Applicator.17. b) Possible use of Power Meter other than Ohmic Instruments DT 100 or UPM DT 10 Ultrasound Power Meter. Unit passed test. Ultrasound Duty Cycle Test Results 1. e) Replace possible bad Ultrasound Board. a) Possible bad degassed water in Power Meter. 2. c) Possible bad or out of calibration Applicator. f ) Replace possible bad Control Board. Duty Cycles fall within the specified ranges as listed in Figure 5. 27 . Highlight Edit Stim. Touch the Ultrasound Applicator to the Combo Contact on the ESTI-2 Load Test Box. Combo Operation Test Results 1. 2. Press the Enter button. 3. FIGURE 5. Applicator LED will flash green five times.19. Press the Enter button.18.16 COMBO OPERATION TEST Intelect® Transport Combo Therapy System This test is performed using the 5 cm2 Applicator. Combo Indicator light does not illuminate. A. Unit failed test. See Figure 5.6 parts A and B prior to performing tests. Highlight Combo. 7. See Figure 5. 5. Press the Enter button until Watts is displayed beside Display.19 28 .18 COMBO INDICATOR ILLUMINATED FIGURE 5. Highlight Channel 1 and set up system per 5.TROUBLESHOOTING 5. Connect the Intelect Transport 5 cm2 Applicator to the System. Combo Indicator light illuminates. Highlight Waveform. Unit passed test. Replace Channel 1Stim Board. Highlight Display. The Combo Indicator on the ESTI-2 should illuminate. Press START button. Press the Enter button. Press the Enter button. Press the Up or Down Arrow button until IFC is highlighted. Combo Operation Test Procedures 1. 4.5. 8. 2. Increase Intensity until Channel 1 reads 50 mA. B. .........6.... 6... See Figure 6...... tuck the Ferrite Bead between the power supply and the case........ Removing Top from Bottom 1...... See Figure 6....... Use a Flat Blade Screwdriver to gently pry the Fan Grill free.. NOTE: When assembling the unit............. 2...............2 POWER SUPPLY CONNECTOR FERRITE BEAD BATTERY CONNECTOR FAN CONNECTOR FIGURE 6. Tools & Equipment Required • #1 Phillips Screwdriver • Flat Blade Screwdriver C...3 29 ..... 5...1 REMOVE 4 SCREWS FIGURE 6. 27983 B. 27552 Base . 3..... Using a #1 Phillips remove the four mounting screws securing the Top and Bottom together....... Place system face down on a soft work surface. See Figure 6......... See Figure 6...........1 SEPARATING TOP & BOTTOM Intelect® Transport Combo Therapy System Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock.... Turn system over on its feet and carefully separate the System Top from the Bottom Housing........ A.... Power Supply..... 4...... and Battery Harnesses from the Control Board... Put the unit back together by reversing steps 1 through 5..3....3 FIGURE 6....... Raise the system Top and disconnect the Fan...1..REMOVAL & REPLACEMENT 6. Remove Lower Front Feet and Rear Fan Grill. Part Numbers Top ...2......... . Refer to 6... 2.... System Fan 1.......2 THERAPY SYSTEM FAN REMOVE SCREWS Intelect® Transport Combo Therapy System Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock.6.. FIGURE 6...... Separate Top from Bottom..1. part C. A...... 27158 B..4. Tools and Equipment Required • #2 Phillips Screwdriver C.. 4... remove the two Fan Retaining Screws securing the Fan to the system Bottom.. NOTE: Do not over tighten the screws.5 30 30 .. See Figure 6.. Using a #2 Phillips Screwdriver....5.REMOVAL & REPLACEMENT 6.4 REMOVE BAFFLE FIGURE 6...... Over tightening will damage the threads of the brass standoffs... Remove the Fan Baffle from the Fan Housing.. Replace the Fan by reversing steps 1 through 3.... 3. Part Number .... See Figure 6.......... FIGURE 6. 27265 B. Separate Top from Bottom. Touch the leads of the Mulit meter to the prongs on the capacitor to discard. Part Number ..1.8 31 . Watch the Multi meter to verify that the voltage across the capacitor discharges close to zero volts DC.6. Tools and Equipment Required • #1 Phillips Screwdriver • Insulated Needle Nose Pliers • Digital Multi Meter • 10k Resistor • 1/2 inch Copper Tape C..... See Figure 6.. GUIDE POSTS ALIGNMENT POSTS 3.....7.. remove the two screws securing the Power Supply to the system Bottom.. See Figure 6.. See Figure 6. Lift Power Supply Assembly up to remove from mounting tabs..8. Refer to 6..... A....... 4....... Power Supply 1.... 2.. • When installing the shield on the Power Supply make certain that the shield does not get caught on the Power Supply guide posts....7 CAPACITOR C4 • When replacing the shield on the Power Supply.... See Figure 6.......... HANDLE POWER SUPPLIES BY MOUNTING BRACKETS ONLY... 5.6. Discharge the 400V Capacitor by wrapping a 10k resistor around the probes of a Multi meter.... Using the # 1 Phillips Screwdriver.. FIGURE 6.6 POWER SUPPLY SHEILD COPPER TAPE POWER SUPPLIES RETAIN HIGH VOLTAGE! WHEN REMOVING FROM SYSTEM. part C. Verify that the foil (CONDUCTIVE SIDE) of the shield faces out and does not come in contact with the components of the Power Supply...7 FIGURE 6.3 POWER SUPPLY Intelect® Transport Combo Therapy System REMOVE SCREWS Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock.REMOVAL & REPLACEMENT 6. 10. 6. Replace the Power Supply by reversing steps 1 through 5. Remove the Power Supply Shield.3 POWER SUPPLY (CONTINUED) Intelect® Transport Combo Therapy System Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. 32 . See Figure 6. Verify that the foil (CONDUCTIVE SIDE) of the shield faces out and does not come in contact with the components of the Power Supply. part number 28152 to replace the tape removed in Step 8 of this procedure.7. disconnect the Power Supply Harnesses from the Mains Connector.6. 9.9 When replacing the shield on the Power Supply. 8. NOTE: Apply new 1/2 Copper Tape. See Figure 6. REMOVE HARNESSES GREEN W/ YELLOW STRIPE WIRE RED WIRE BLUE WIRE FIGURE 6. 7. Remove Power Supply from system. Using Insulated Needle Nose Pliers.9. Remove the Copper Tape from the shield.REMOVAL & REPLACEMENT 6. .... Separate Top from Bottom.... Make certain not to bend any of the Header Connector Pins on the board below during removal. Channel 1 Stim Board 1. 33 . 27419 B..11.. Using the # 1 Phillips Screwdriver. 3..REMOVAL & REPLACEMENT 6.... Part Number.10... See Figure 6. NOTE: Do not over tighten the screws. 4. Bending the Header Pins may cause the unit to fail.....10 HEADER CONNECTOR PINS FIGURE 6. part C....... 2.11 Care must be taken during removal and replacement with the Header Pins...... Over tightening will damage the threads of the brass inserts and Stand Offs.. Make certain all Header Connector Pins are properly engaged.6. Carefully lift the Channel 1 Stim Board from the unit. See Figure 6..4 CHANNEL 1 STIM BOARD REMOVE SCREWS Intelect® Transport Combo Therapy System Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock...1...... Refer to 6. See Figure 6. Replace Channel 1 Stim Board in reverse order of preceding steps... Tools and Equipment Required • #1 Phillips Screwdriver C.. remove the four screws securing Channel 1 Stim Board to the Stand Offs.11. FIGURE 6. A.. .. Using the 1/4" Nut Driver... Secure the Channel 2 Stim Board using the Stand Offs removed in part C.... step 3 above. A... part C. Remove the 40 Pin Header from the back of the Channel 2 Stim Board.. Refer to 6. remove the four Stand Offs securing Channel 2 Stim Board in place.. 2.12 REMOVE 40 PIN HEADER FIGURE 6. part C. Separate Top from Bottom. Refer to 6. Over tightening will damage the threads of the Brass Inserts and Stand Offs.. Make certain it is completely seated against board.. Press the Channel 2 Stim Board into position until the board rests against the Ultrasound Board Stand Offs.. 3..4. Refer to 6. 10..12.13. Refer to 6..... 6. Position the Channel 2 Stim Board over the Ultrasound Board aligning the 40 Pin Header with the 40 Pin Connector...REMOVAL & REPLACEMENT 6. 9... NOTE: Do not over tighten the Stand Offs orScrews.5 CHANNEL 2 STIM BOARD Intelect® Transport Combo Therapy System REMOVE STANDOFFS Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. See Figure 6.. 27498 B.. part C.. part C.. See Figure 6.. Channel 2 Stim Board Removal 1....13. Re-assemble Top to Bottom... 8.15 34 . See Figure 6.1. FIGURE 6.....6. See Figure 6.. FIGURE 6. 5 Install 40 Pin Header to back of new Channel 2 Stim Board.14.1. Part Number. Install the Channel 1 Stim Board. Remove Channel 1 Stim Board. 7.. 4.4. Bending the Header Pins may cause the unit to fail..13 ALIGN HEADER TO CONNECTOR Care must be taken during removal and replacement with the Header Pins... Tools and Equipment Required • #1 Phillips Screwdriver • 1/4" Nut Driver or Wrench C.. . 9. 7. Refer to 6.. Part Number. remove the four Stand Offs securing Ultrasound Board in place.17 35 .. A. Reassemble by reversing steps 1 through 3... Bending the Header Pins may cause the unit to fail..6 ULTRASOUND BOARD Intelect® Transport Combo Therapy System REMOVE STANDOFFS Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock.. See Figure 6. 11.. 8. Ultrasound Board 1. Verify that it is well seated by pushing on the sides of the connector. step 4 above.. NOTE: Headers may stay on the board being removed or on the connector... Separate Top from Bottom. Using the 1/4" Nut Driver..17.16 INSTALL HEADER TO BACK OF ULTRASOUND BOARD Care must be taken during removal and replacement with the Header Pins... remove and install on the replacement board. Remove Channel 1 Stim Board. Press the Ultrasound Board into position until the board rests against the Control Board Stand Offs.. part C.. 5. See Figure 6........16.4... See Figure 6. See Figure 6. Refer to 6.16... FIGURE 6... 10..1.15.16.. Refer to 6. Secure the Ultrasound Board using the Stand Offs removed in part B. 6.. 3. part C. 27269 B.. part C... Make certain it is completely seated against board. If the header stays with the connector..15 CONTROL BOARD CONNECTOR CONTROL BOARD HEADER FIGURE 6. Position the Ultrasound Board over the Control Board aligning the 40 Pin Header with the 40 Pin Connector on Control Board. See Figure 6..5. FIGURE 6... Remove the 40 Pin Header from the Ultrasound Board or the connector.REMOVAL & REPLACEMENT 6. 4. Remove Channel 2 Stim Board. 2.. Tools and Equipment Required • #1 Phillips Screwdriver • 1/4" Nut Driver or Wrench C. Install 40 Pin Header to back of new Ultrasound Board..6. Carefully remove the Ultrasound Board... . FIGURE 6. 2....18.. Tools and Equipment Required • #1 Phillips Screwdriver • 1/4" Nut Driver or Wrench C. Remove Channel 1 Stim Board. release the four Tabs securing the Control Board with the other.6..4. 3.. See Figure 6.. Two of the Tabs are located above the LCD and two below.6. part C.. Separate Top from Bottom..... Remove Channel 2 Stim Board.20. part C.. Remove Ultrasound Board. Refer to 6.. 7.. 4... See Figure 6. part C.REMOVAL & REPLACEMENT 6... See Figure 6. part C..... Remove the Contrast Control Knob... to remove the Control Board from the system Top. Refer to 6. 5. 27249 B.... While lifting on the lower end of the Control Board Assembly with one hand.5.. Control Board Replacement 1.20 36 .. Part Number.1.... Refer to 6.19 and 6.. See Figures 6.... A.21.18 REMOVE SCREWS CONTROL BOARD TABS ABOVE LCD REMOVE SCREWS FIGURE 6..7 CONTROL BOARD ASSEMBLY Intelect® Transport Combo Therapy System REMOVE CONTRAST KNOB Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. Remove the seven screws securing the Control Board Assembly in position... Remove the four LCD Bracket Mounting Screws...19. 8.19 RELEASE TABS LIFT HERE FIGURE 6. Refer to 6... 6. 21.REMOVAL & REPLACEMENT 6. LCD TABS FIGURE 6.7 CONTROL BOARD ASSEMBLY (CONTINUED) Intelect® Transport Combo Therapy System 9. 10. press down and back on the four LCD tabs and push back through the Control Board. Press the Control Board Assembly until the Alignment Tabs lock the Control Board into position. 11. See Figure 6.22. pull the LCD up to release the header from the board. NOTE: Do not over tighten the Stand Offs or screws. Reverse steps 1 through 10 to install the replacement Control Board. On the back side of the Control Board. See Figure 6.21 LCD HEADER PIN FIGURE 6. Position the new Control Board Assembly over the Alignment Tabs of the system Top.22 37 . 12. On the front side of the Control Board. Over tightening will damage the threads of the brass inserts and Stand Offs.6. 4.....8 LCD Intelect® Transport Combo Therapy System A. NOTE: Always install the LCD Brackets prior to attaching the LCD to the Control Board.. Separate Top from Bottom...6. Refer to 6.. Remove Channel 2 Stim Board... See Figure 6. Part Number. 27249 B... part C. part C.... per step 5. Tools and Equipment Required • #1 Phillips Screwdriver • 1/4" Nut Driver or Wrench C.. Once the LCD is removed from the Control Board..... Remove Channel 1 Stim Board.. part C. Refer to 6. LCD MOUNTING BRACKETS FIGURE 6..1.. Remove Control Board. 4. Refer to 6. Replace the LCD by reversing the steps above..REMOVAL & REPLACEMENT 6... Refer to 6. part C..... remove the LCD mounting bracket from both sides of the LCD. LCD Replacement 1.5...... 5. Refer to 6..23.. 2..... 3. 7.. 6..23 38 .. part C steps 1 through 10..6. Remove Ultrasound Board.7. . 2. part C. Remove Channel 1 Stim Board. part C. Remove Control Board Assembly. Remove Channel 2 Stim Board. Remove Ultrasound Board. NOTE: Do not over tighten the Stand Offs or screws... 3... Keymat Assembly Removal 1.1. Refer to 6.. Refer to 6..6.. Refer to 6. 6.. Part Number KeyMat and On/Off Button ..27560 B. Over tightening will damage the threads of the brass inserts and Stand Offs. 7. 4. ON/OFF BUTTON. Tools and Equipment Required • #1 Phillips Screwdriver • 1/4 in Wrench B.9 KEYMAT. 5.7.. Lift out Keymat Assembly or On/Off Button KeyMat. OR UNIT TOP ON/OFF BUTTON Intelect® Transport Combo Therapy System KEYMAT Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. FIGURE 6.4. Refer to 6..6... part C. Refer to 6. part C. A. Separate Top from Bottom.. part C.24..24 39 .. Replace the KeyMat by reversing steps 1 through 6...REMOVAL & REPLACEMENT 6. See Figure 6.5. .... When pressing lift the Plynth out the three slots at the top and then remove the Plynth from the two slots at the bottom... Part Number Plynth ...........27253 B...... Remove the Plynth by applying pressure to center of the top or wide part of the Plynth...25 FIGURE 6... Replace the Plynth by reversing this procedure...25....26.. 7....... Refer to 6...REMOVAL & REPLACEMENT 6... PLYNTH MOUNTING SLOTS FIGURE 6.....26 40 ...10 PLYNTH Intelect® Transport Combo Therapy System A........ 1...6. Tools and Equipment Required • none B. Plynth Removal NOTE: The plynth is secured to the unit by tabs that fit into the five slots shown in Figure 6. Ultrasound Applicators: Annual calibration is required for all Ultrasound Applicators. perform the tests as described in 5. B.3 FIELD SERVICE A. Do not submerse the system in liquids.7. use a cloth moistened with an antimicrobial cleaner. Only the Applicators should be sent to the factory or a Field Technician certified by Chattanooga Group for this procedure. Should the unit accidentally become submersed.16 to verify the system operates properly and within specifications prior to placing the unit back into operation. Cleaning the Therapy System With the system disconnected from the power source. If a more sterile cleaning is needed. B. 7.1 CLEANING THE SYSTEM Intelect® Transport Combo Therapy System A. 7. Do not attempt to use a system that has been wet inside until inspected and tested by a Service Technician Certified by Chattanooga Group. After the performance of any Field Service. Any attempted outside the scope of this Service Manual is the sole responsibility and liability of the Field Technician performing such procedures. 41 . Do Not Use alcohol or chlorine based solvents as this may damage the lens.4 FACTORY SERVICE When the Intelect Transport Combo Therapy System requires factory service. Do not allow liquids to enter the ventilation holes in the optional modules. Follow the instructions as given by NOVUS on their product. Cleaning Therapy System Lens Clean the Therapy System Lens with the NOVUS® Plastic Polishing System. lint free cloth moistened with water and mild antibacterial soap. NOVUS can be purchased by going to www. This could permanently damage the modules. All field service procedures as described in this Service Manual must be performed by a Service Technician certified by Chattanooga Group. C. clean the system with a clean. contact the dealer or Chattanooga Group Service Department immediately.2 CALIBRATION REQUIREMENTS 7. com on the internet.novuspolish. contact the dealer or Chattanooga Group Service Department.3 through 5.GENERAL MAINTENANCE 7. FIGURE 8. Refer to page 16 for Degassed Water Recipes. Ultrasound Applicator Calibration Procedures 1.ULTRASOUND APPLICATOR CALIBRATION 8. Press the Enter button.1 Use only Degassed Water in Power Meter for calibrating Ultrasound Applicators. 6. Use of other brands or types of tools. Use of other types of water will cause false readings and bad test results. equipment. With the system on. • Degassed Water. 2. follow the test procedures in 5.3. Follow the instructions on the LCD Display. fixtures. Perform the following on all Ultrasound Applicators for the unit being serviced at least annually. Simultaneously press and hold the Treatment Time and Intensity Decrease buttons for approximately 2 seconds.3 42 . 4. 8.. When calibration is complete. 3. If proper equipment is not available or cannot be obtained.1 GENERAL PROCEDURES Intelect® Transport Combo Therapy System A. Tools and Equipment Required • All Ultrasound Applicators for the unit being serviced.8. materials. set to "Watts". See page 16 for Degassed Water Recipes.2 SET METER TO WATTS FIGURE 8. 7. FIGURE 8. B. See Figure 8. press the Clinical Resources button once.14 to verify that the Applicator is calibrated. send the Ultrasound Applicators to the factory for calibration. Place the Ultrasound Applicator being calibrated into the Ohmic Instruments UPM UPM DT 100 or DT 10 Ultrasound Power Meter and set meter to "Watts”.2. • Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power Meter. and supplies other than those specifically listed on page 16 will give bad test and calibration results.1. The calibration procedures screen should display. See Figure 8. See Figure 8.13 and 5. 5. Press the Down Arrow button until US Applicator Calibration is highlighted. PARTS Intelect Transport Top Assembly Intelect® Transport Combo Therapy System 1 3 3 2 5 ITEM 1 2 PART NO. 27552 See LCD Assembly Drawing DESCRIPTION Top Assembly Intelect Transport LCD Assembly QTY 1 1 3 5 27560 27142 Keymat M3 x 6mm Pan Head Screws 1 11 43 .9. PARTS Intelect Transport Ultrasound and Stim Boards 1 Intelect® Transport Combo Therapy System 2 3 NOTE: INSERT #3 LONG PINS DOWN. See Top Assembly Drawing DESCRIPTION Intelect Transport Top Assembly QTY 1 2 3 4 5 6 7 8 9 28019 27269 28020 27498 28017 27419 27770 27142 Header Ultrasound PCB Connector Channel 2 Stim PCB Standoff M3 x 19mm Channel 1 Stim PCB Standoff M3 x 16mm M3 x 6mm Pan Head Screws 1 1 1 1 4 1 4 4 44 . THEN INTO #1 4 6 5 7 9 8 ITEM 1 PART NO. INTO PCB #2 FIRST.9. 27249 27261 27012 27264 27588 PCB Assembly LCD Spacer Contrast Knob LCD Header DESCRIPTION QTY 1 2 1 1 1 45 .PARTS Intelect Transport LCD Assembly Intelect® Transport Combo Therapy System 1 NOTE: INSERT #4 THROUGH TOP ROW OF SOCKET CONNECTOR OF #1 3 DIM SWITCH POSITIONS ON DIP SWITCH NO 1 ON 2 ON 3 ON 4 5 INSERT LONG END OF HEADER UP FROM BOTTOM OF DISPLAY.9. SOLDER TO DISPLAY 4 2 ITEM 1 2 3 4 5 PART NO. 9.9) 5 6 PLACE INSULATED SIDE OF SHIELD NEXT TO POWER SUPPLY TUCK FERRITE UNDER POWER SUPPLY AND INTO CORNER 10 11 3 7 SEE DETAIL A 2 1 ITEM 1 2 3 4 5 6 7 9 10 11 PART NO.PARTS Intelect Transport Base Assembly Intelect® Transport Combo Therapy System YELLOW STRI PE GREEN WITH RED WIRE L 4 9 BLUE WIRE N NOTE TUCK FERRITE UNDER POWER SUPPLY DETAIL A (SEE FIGURE 6. 27983 27256 27984 27367 27265 27158 27152 27136 27142 27592 Base Deep Applicator Hang-Up Connector Infill Panel Fan Seal Power Supply Fan Snap in Inlet (IEC Socket) M4 x 35mm M3 x 6mm Shield T-Port Power Supply DESCRIPTION QTY 1 1 1 1 1 1 1 2 2 1 46 . 27267 28018 27140 27150 27821 28155 27989 DESCRIPTION Optional Battery Pack Foam Baffle M3 x 8mm Pan Head Screws 1/2"D x 1/4" H BLK Feet Tape 3M Serial Decal Harness Battery QTY 1 1 4 2 . See Top Assembly Drawing See Base Assembly Drawing DESCRIPTION Intelect Transport Top Assembly QTY 1 ITEM 7 9 10 11 12 13 14 PART NO.17FT 1 1 2 Intelect Transport Base Assembly 1 3 4 5 6 27410 27253 27361 27363 27365 Battery Compartment Cover Plinth Rear Vent Left Foot Right Foot 1 1 1 1 1 47 .9.PARTS Intelect Transport Combo Final Assembly NOTE: GRAY COLOR OVERLAY Intelect® Transport Combo Therapy System 1 9 12 14 2 FAN CONNECTOR 5 POWER SUPPLY CONNECTOR 10 6 LEFT BATTERY CONNECTOR 10 10 10 6 RIGHT 7 (OPTIONAL) 13 3 NOT TO SCALE 4 11 ITEM 1 PART NO. 0K 12 GND 0.1uF 2 2 U3 5 VCC VDD 1 HZ1206 GND 2 GND 1 1 3 3 1 R12 2.10.7uF/25V 2 2 1 1 1 L3 100uH 2 C12 0.1uF 2 GND FB2 VCC HZ1206 C26 4.2K 2 I2C_CLOCK I2C_DATA 2 R26 2.1uF/200V 3 2 C6 0.7uF/25V C18 0.7uF/25V D3 BAS16 FB10 R5 0.8uH/2A C10 1000pF/250V 1 1 5 10 2 8 1 12 1 IRF 9 2 2 L1 11.1uF 1 C16 4.5uH/2A 1 C9 2200pF/250V 1 K2 TX2-24V 2 3 4 1 2 1 R2 47 1 2 C2 100pF/100V 2 C4 33uF/63V 2 1 1 T1 6 C13 10nF 2 GND ENG00787 FB9 VCC 2 HZ1206 U2 1 VDD VCC 5 2 C15 0.56 3 1 L4 100uH_NL TP1 TESTPOINT US Ground 1 2 1 2 1 1 C20 0.1uF GND 16 15 13 12 10 9 14 11 3 4 5 2 R28 620 OUT VCC C103 GND .00K 2 1 C21 1 7 + LMH6642MA 4 -5V GND GND 0.0M 2 4 2 GND OUT TPS2819DBV IN 3 1 VCC 2 3 1 2 C3 4.1uF 2 R17 R20 300K_NL 1 2 C22 C23 0.0M 2 2 1 1 GND GND Q4 IRLR110 Q7 IRLR110 Q8 2N7002 2 1 4 4 1_3MHZ 2 1 GND R13 10K 2 2 US_GND C19 0.00K DUTY_CYCLE U1A 12 74HC27D 13 2 1 C17 1 1 2 VCC 1 1 R27 620 2 39pF GND R25 2.1uF 3 2 GND 2 R18 1.5K_NL 2 1 2 2 GND 3 R9 1 IN TPS2819DBV OUT 4 1 2.5K_NL GND 1 12 R22 1.SCHEMATICS SOUNDHEAD CONNECTOR Intelect® TranSport Combo Therapy System FB1 HZ1206 VCC C11 4.7uF/25V 2 1 1 0.1uF J1 KMDG-8S-BS 4 5 GND 2 5 2 S1 S2 S3 3 1 4 1 3 1 US_GND S1 S2 S3 1 L10 10uH 2 1 1 L9 10uH 2 R151 0 R152 0 HEAD_DATA HEAD_DETECT VRF R7 100 21 21 R8 100 8 7 6 GND HEAD_CLOCK C14 10nF 8 7 GND 1 C1 100pF/100V R1 47 GND 2 4 +40VADJ 1 1 C5 0.1uF/200V 1 2 5 R160 22_NL 6 7 C98 NL 8 VIN 1 2 9 8 1 12 1 K1 TX2-24V 3 4 5 10 2 L2 2.1uF GND 9 10 11 U1C 7 74HC27D GND 8 2 TP14 TESTPOINT 1 GND Ultrasound Board 1 of 3 (AMP) 48 2 GND .1uF 1 R21 1.01uF 50V GND 2 GND VCC 14 VCC 3 C28 4 39pF 2 1 U1B 6 74HC27D OSC1 1 2 EOH GND OSCILLATOR 1 GND 1 1 C29 C25 0.2 R11 1.2 R10 1.1uF_NL 1 U4 GND 6 2 R23 0_NL 1 2 VCC GND 14.1uF_NL R112 0 2 R19 1.2K 1 2 3 7 5 6 8 4 SCL SDA ADDR0 ADDR1 XIN XOUT VDD VSS U5 CLKN CLKP FBK REF EXTLF LOCK/IPRG VDD VSS FS6131-01 GND C27 0. -111dB @100KHz 2 C86 0.1 3 D14 HEAD_DETECT 7 RA5/AN4/SS 8 Vss RA0/AN0 RA1/AN1 RA2/AN2/Vref-/CVref RA3/AN3/Vref+ RA4/TOCKI/C1OUT RB0/INT RB1 RB2 RB3/PGM RB4 RB5 RB6/PGC RB7/PGD RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT 2 3 4 5 6 21 22 23 24 25 26 27 28 11 12 13 14 15 16 17 18 GND /CS_US HEAD_DATA GND VCC FB11 HZ1206 1 GND 1 20 Vdd HEAD_CLOCK 1 I2C_DATA C77 3.61K 21 R129 20.1uF 2 R141 33K GND R139 2.10.01uF/5% 2 1 21 1 R128 2.00K R117 180 1 1 1 V_REF U16 C76 0.SCHEMATICS FREQ.1K 1 U18 LMV7239M5 C83 .3uF/16V 2 C81 0.068uF/5% 2 GND 1 2 D18 LEDGN 2 R122 270 1 STATUS 2 GND 1 R120 10K 2 2 D16 BAS16 3 GND 1 /BUS_RST PGC J3 2 4 6 8 10 Header 2x5 PUB 1 3 5 7 9 RX TX MD1 3 GND PGD D15 2 VCC VIN 1 1 2 1 BZX84C5V1 VCC Ready GND VCC R134 4.033uF/5% R130 20.00K R159 1.5K 2 1 GND 1 3 C85 .1uF 2 2 GND VCC 1 19 Vss GND GND 9 OSC1/CLKIN C82 R125 33K 2 0.1uF 1 Y1 1 1 20MHz 1 R119 2 47 C79 18pF PIC18F252-20/SO 10 1 OSC2/CLKOUT MCLR/Vpp GND R123 33K 2 1 2 2 GND 5 R127 12.096V Intelect® TranSport Combo Therapy System 1_3MHZ VCC R158 1.5K 2 2 1 5 3 4 + - U15 + - C80 18pF 2 2 BUS_CLK BUS_DO BUS_DI PWM D17 LEDRD R121 270 2 2 1 R124 33K 2 1 4 PWR GND GND STATUS 1 1 R126 10K 1 1 LMV321M 2 GND GND 2 1 C84 .2K 2 74HC04 2 21 D22 BAS16 Duty Cycle U17C 5 GND 74HC04 6 1 R142 270 22 D23 LEDRD GND GND 1 GND_US 24V_US 3 Duty Cycle Shutdown Active High 1 DUTY_CYCLE /BUS_RST 2 R137 47 C30 1000pF C78 1000pF C88 1000pF VCC 1 J4 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 1 HEADER 20X2 74HC04 R147 47 VCC BUS_DI BUS_DO BUS_CLK /CS_US C92 33pF C93 33pF C94 33pF C95 33pF 2 2 R148 47 2 R149 47 2 R150 47 GND Digital Ground R131 2.1uF 2 C96 470pF C97 470pF LM4040DIM3-4. -3dB @ 1KHz. [email protected] 2 VIN D19 LEDYW 22 1 2 D20 BAS16 3 R136 270 R133 220K Q17 2N7002 23 3 U17B 2 U17A 1 J5 CON2_NL 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 1 2 GND Digital Ground 4 1 11 11 1 1 74HC04 R135 330K 2 7 R162 0 2 C87 33uF/25V R132 1.7K 11 D21 VCC LEDGN 1 1 R138 2.00K 2 2 2 24V_US VCC GND GND GND GND GND_US C91 GND_US GNDD_US GNDD_US GNDD_US GNDD_US GNDD_US 10uF U17F U17D 9 74HC04 8 11 74HC04 U17E 10 13 12 GND C101 33pF 1 1 1 C90 1000pF GND Ultrasound Board 2 of 3 (Ports) 49 . D13 LEDRD 1 12 R115 270 2 TP13 TESTPOINT GND 1 I_SAMPLE 2 V_SAMPLE V_SUPPLY DUTY_CYCLE 4.3uF/16V 2 I2C_CLOCK CAL TP15 1 Precision PWM Reference C100 3.1uF 3pole Bessel.2K 2 14 C89 0. SCHEMATICS TP2 TESTPOINT 1 REV B C D E TP3 2 TESTPOINT 1 E.09K 2 1 20 .4.10.1uF 1 1 2 2 2 2 2 2 R64 47 Q9 2N7002 1 1 2 3 2 C55 NL V_REF 2 4.00K 1 2 C47 1nF/100V 2 L8 47uH TP6 TESTPOINT +40VADJ 1 1 C52 0.1uF/200V 2 C50 1nF/200V 2 1 2 TESTPOINT 1 2 GND 2 2 R50 1.100 Ohm 0-0.00K GND 2 1 2 GND J6 GND 1 2 CON2 VIN FB5 FERRITE FB6 FERRITE 24V_US R72 1. 18653 18710 18965 19767 Intelect® TranSport Combo Therapy System V_SAMPLE VOUT.7uF/25V 1 2 1 1 1 2 1 2 2 R66 4.00K R55 2.21K 1 1 560pF R92 1.1uF 2 1 1 2 C62 470pF 1 1 R84 4.300V (0-3A) 2 1 1 1 3 2 1 2 1 1 4 U9A LMV824M VCC 1 3 1 C70 NL 2 R99 1.2 1 R88 1. NO.0M R95 18.99K 2 12 LMV824M U14 LMV321M 2 C99 0.1uF/50V 1 ENG00789 6 7 GND 8 4 3 RECTIFIER FB12 1 C48 0.1uF 2 3 12 13 1 2 1 R34 2.3uF/16V 6 1 50mA max.99K 1 2 3 4 C61 COMP FB CS RC UCC3808AN-2 2 2 GND GND 2 2 2 GND 1 2 10nF_NL 2 C58 1nF_NL 2 R76 1.02K GND 1 3 1 2 R49 499 C 1 2 5 6 GND + - U7B LMH6644MA 2 GND C46 4.5 VDC C75 4.7uF/35V 2 1 1 GND 2 R107 3.1uF/50V 1 1 2 I_SAMPLE VCC 1 FEEDBK R86 MBRS1100 1 DUTY_CYCLE TP9 TESTPOINT C56 3.1uF R108 2 GND GND_US GND GND Analog Ground Ground Links Ultrasound Board 3 of 3 (V Supply) .096V 11 GND MMBT3906 1 1 - Q13 1 1 Q14 MMBT3906 R89 0.7nF 1 40 VOLT ADJUSTABLE SUPPLY R53 1.00K 2 TP4 TESTPOINT 1 FB4 HZ1206 2 V+ COM 5 -5V 1 2 4 7 OSC 2 2 TP5 MAX4644EUT TESTPOINT 2 CAL GND IOUT.2K 1 50 + + GND R96 2.N.00K 2 1 C34 33nF 2 1 R38 2.4K GND U13 VDD OUTA OUTB GND 8 7 6 5 2 + - R161 33K 4 1 1 2 V_SUPPLY 2 4 1 U9D - Q15 NDT3055L 1 R87 2.1uF U7C LMH6644MA 8 1 R56 499 2 1 1 R57 301 2 10 9 + - U9C LMV824M 8 1 3 6 C51 3.0M 2 1 3 GND 14 GND TP11 TESTPOINT 1 Q16 NDT3055L 1 1 2 4 2 13 PWR 1 R65 4.1uF 1 1 1 2 GND NC V+ CAP+ CAP- C45 0.00K 2 7 1 D7 BAT54S C43 18pF_NL 1 C44 33nF 2 1 R58 1.00K R31 VRF 1 2 1 1.99K 2 1 2 GND 2 1 2 3 C63 4.3uF/16V_NL 1 2 1 R69 100_NL C57 1 TP8 TESTPOINT 1 0.1uF 2 1 5 VCC 1 1 R94 150 2 47 R73 47 Q10 2N7002 1 1 TP10 TESTPOINT C60 10nF R80 4.25.0M R109 220K R110 9.00K 1 2 1 1 VCC U8 IN NO GND C35 22nF 1 -5V SUPPLY C49 3.1uF 3 4 8 FC 1 OUT 5 C54 0.2 1 3 2 R67 29.1uF 2 2 2 2 2 C33 18pF_NL R35 2.FULL-WAVE RECTIFIER 1 R52 499 2 10 9 + 2 R54 2.1uF 3 2 R68 1M_NL 1 2 1 R71 649 R74 6.47K 1 2 C41 0.1uF 2 GND C32 0.00K 2 U12 GND LV MAX660M C53 0.32K 1 GND GND GND 2 C37 0.00K IRF 1 2 1 R51 2 1.1V 1 R63 150 TP7 1 1 D10 1 1 1 C65 680uF/35V R90 200 2 2 R91 200 2 C66 1nF/100V C69 0.78K R75 511 3 TP12 TESTPOINT C74 0.FULL-WAVE RECTIFIER 1 R32 499 VCC D R29 499 1 2 3 2 GND 11 1 4 1 C31 0.3uF/16V GND GND R59 4.0M 2 1 C68 0.00K GND R33 1.81K R77 2.00K 2 6 1 + - 7 1 + U7D LMH6644MA 14 1 R36 499 2 1 R37 301 2 5 FB3 HZ1206 U9B LMV824M VCC + - U7A LMH6644MA 1 GND 1 D4 BAT54S R39 1.00K MBRS1100 R60 200 1 R61 200 D8 2 2 12 2 1 VIN GND R62 150 T3 4 5 D24 1 3 2 C67 0. -5V R30 1.1uF 2 C42 0.99K C64 0.1uF 1 2 2 2 GND GND C73 100pF 2 2.0K GND R93 2. 01uf C47 RP4 10K A7 A6 A5 A4 A3 A2 A1 A0 16 15 14 13 12 11 10 9 1 2 3 4 5 6 7 8 A15 A14 A13 A12 A11 A10 A9 A8 16 15 14 13 12 11 10 9 RP6 10K 1 2 3 4 5 6 7 8 R9 10K /BUS_RST .01uf U2 EMLE MD0 MD1 MD2 NMI /STBY P6(0) P6(1) P6(2) P6(3) P6(4) P6(5) P6(6) P6(7) Vdd RST GND DS1233A C46 SCK1 ICD_2 RX1 RX0 TX1 TX0 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 SD_REQ AC_IN 24V_MON KBI_1 KBI_2 KBI_3 KBI_4 KBO_1 KBO_2 KBO_3 KBO_4 BATT_IN BEEPER /EEPROM_CS /DSP_CS DQ SCK2 RX2 TX2 Y1 64 63 62 61 60 59 72 73 74 75 76 77 78 79 112 111 110 109 108 107 106 105 122 121 120 119 118 117 116 115 102 101 98 97 88 86 C3 22pf 85 Vref AVcc AVss XTAL Vcc Vcc Vcc Vcc Vcc Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss P3(5) P3(4) P3(3) P3(2) P3(1) P3(0) P2(7) P2(6) P2(5) P2(4) P2(3) P2(2) P2(1) P2(0) P4(7) P4(6) P4(5) P4(4) P4(3) P4(2) P4(1) P4(0) P1(0) P1(1) P1(2) P1(3) P1(4) P1(5) P1(6) P1(7) P5(3) P5(2) P5(1) P5(0) CLK EXTAL PA(7)/A23 PA(6)/A22 PA(5)/A21 PA(4)/A20 PA(3)/A19 PA(2)/A18 PA(1)/A17 PA(0)/A16 PB(7)/A15 PB(6)/A14 PB(5)/A13 PB(4)/A12 PB(3)/A11 PB(2)/A10 PB(1)/A9 PB(0)/A8 PC(7)/A7 PC(6)/A6 PC(5)/A5 PC(4)/A4 PC(3)/A3 PC(2)/A2 PC(1)/A1 PC(0)/A0 PD(7)/D15 PD(6)/D14 PD(5)/D13 PD(4)/D12 PD(3)/D11 PD(2)/D10 PD(1)/D9 PD(0)/D8 PE(7)/D7 PE(6)/D6 PE(5)/D5 PE(4)/D4 PE(3)/D3 PE(2)/D2 PE(1)/D1 PE(0)/D0 32 31 30 29 27 26 25 24 23 22 21 20 18 17 16 15 14 13 12 11 9 8 7 6 57 56 55 54 52 51 50 49 48 47 46 45 43 42 41 40 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 /CS_STIM /CS_US /CS_AUX A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 PG(4) PG(3) PG(2) PG(1) PG(0) PF(6) PF(5) PF(4) PF(3) PF(2) PF(1) PF(0) 2 3 1 /RST 81 /RES 10K 10K 10K 10K 10K 10K /STBY NMI VDD MD2 MD1 /PWR_LED /RD /HWR /LWR /WAIT BACKLIGHT BUS_RST C_INH FAN SHUTDOWN MD0 EMLE ICD_5 ICD_1 ICD_6 ICD_3 DSP_RS DSP_R/W DSP_E /DSP_RST /CS0 /CS_STIM /CS_US /CS_AUX C_INH SCK2 TX2 TX0 16 15 14 13 12 11 10 9 RP1 10K 1 2 3 4 5 6 7 8 VCC Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 20 18 16 14 12 9 7 5 3 .01uf BUS_RST Q1 2N7002 R20 100K VDD U4 /RST /RD /CS0 /HWR 12 28 26 11 10 9 16 17 48 1 2 3 4 5 6 7 8 18 19 20 21 22 23 24 25 45 47 27 46 RST OE CE WE A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 A-1 BYTE VSS VSS M29W160DT-90 Vdd /WP 37 14 .10.01uf R10 R11 R12 R13 R14 R15 R16 1K 1K 1K 220 220 220 220 /CS_STIM_5V /CS_US_5V /CS_AUX_5V BUS_CLK BUS_DO C_INH_5V TX0_5V D1 VDD 1N6263 HDR1 VSS VSS VSS VSS VSS VCC VSS +24V VSS +24V VSS 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 BUS_DI BUS_DO BUS_CLK /CS_US_5V /CS_STIM_5V CC VCC C48 VSS +24V VSS +24V VSS VCC VSS VSS /CS_AUX_5V /BUS_RST 22pf C49 22pf R1 10K RX2 VDD /CS0 CC VSS VSS VSS VSS VDD U1 H8S2329 D15 D14 D13 D12 D11 D10 D9 D8 16 15 14 13 12 11 10 9 RP3 10K 1 2 3 4 5 6 7 8 /RD /CS0 /HWR A20 A19 A18 A17 A16 16 15 14 13 12 11 10 9 RP5 10K 1 2 3 4 5 6 7 8 HEADER 20X2 Connector: Samtec TLE-120-01-G-DV-A VCC .01uf C39 VDD RY/BY 15 16 15 14 13 12 11 10 9 RP2 10K EMLE 1 2 3 4 5 6 7 8 C2 22pf 20MHz A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 VDD NC 13 3 4 10 19 28 35 36 44 53 65 67 68 87 99 100 114 104 103 113 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 89 84 58 39 5 43 41 39 36 34 32 30 44 42 40 38 35 33 31 29 R82 0 * * Not Loaded R86 1K * D15 D14 D13 D12 D11 D10 D9 D8 D0 D1 D2 D3 D4 D5 D6 D7 1 2 3 4 DIP1 SW DIP-4 8 7 6 5 POSITION 1 2 3 4 OFF Emulator Mode Fake Stim Fake US International ON Normal Normal Normal Domestic VDD R17 220 R18 220 R19 220 D2 1N6263 D3 1N6263 D4 1N6263 /CS_STIM_5V /CS_US_5V /CS_AUX_5V Control Board 1 of 3 51 .SCHEMATICS VCC C38 Intelect® TranSport Combo Therapy System U3 /CS_STIM /CS_US /CS_AUX SCK2 TX2 C_INH TX0 2 4 6 8 11 13 15 17 1 19 10 A1 A2 A3 A4 A5 A6 A7 A8 OE1 OE2 GND SN74HCT244NSR R2 R3 R4 R5 R6 R7 VDD R8 80 123 124 125 82 83 2 1 128 127 126 66 69 70 71 38 37 34 33 90 91 92 93 94 95 96 10K C1 . 1uF TX0_5V 33 VDD C6 .01uF C58 1000pf C59 1000pf C60 1000pf C61 1000pf C62 1000pf DSP1 VCC C42 /DSP_CS_5V DSP_RS_5V DSP_R/W_5V DSP_E_5V /DSP_RST_5V DB0_5V DB1_5V DB2_5V DB3_5V DB4_5V DB5_5V DB6_5V DB7_5V 15 4 5 6 16 7 8 9 10 11 12 13 14 /CS RS R/W E /RST DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 LCD Display Connector: Samtec HLE-122-02-S-DV-BE-A LCD 240 * 128 VEE 17 VEE R39 K 1 R40 VCC Anode 2 A R37 18K R38 10K Panasonic: EVUF3AF25B14 R29 1K 100 100 Q4 ZVN4306GV R36 100K +24V J1 1 2 FAN VO 3 Cathode VSS C50 22pf C51 22pf C52 22pf C53 22pf C54 22pf C55 22pf C56 22pf C57 22pf FAN R35 100K +24V VDD VDD HDR2 ICD_1 ICD_2 ICD_3 /RST ICD_5 ICD_6 /RST 1 2 3 4 5 6 7 1 2 3 4 5 6 7 ICD Header KBI_1 8 9 10 11 12 13 14 8 9 10 11 12 13 14 D5 1N6263 C44 .01uf R42 3.2K R31 2.10.1uf CN1 1 2 3 4 CON4 R33 1K SW11 SW12 VCC 10 8 6 4 2 B7 VDD B6 MCLR R81 100K D6 1N6263 SW5 SW6 R27 10K R28 10K D9 KBO_3 R30 2.01uf D7 KBO_1 SW4 1N6263 J2 D8 KBO_2 SW7 1N6263 SW8 SW9 MD2 TX1 RX1 9 7 5 3 1 PUB BUS SW10 1N6263 RX0 D10 KBO_4 1N6263 U7 /EEPROM_CS SCK2 TX2 RX2 1 6 5 2 /CS SCLK SI SO 25LC640 R26 10K Vcc /HOLD /WP Vss 8 7 3 4 R43 C5 .01uF 24V_MON R41 22K C4 .01uf U5 /DSP_CS DSP_RS DSP_R/W DSP_E /DSP_RST R87 R88 R89 R90 R91 100 100 100 100 100 2 4 6 8 11 13 15 17 1 19 10 A1 A2 A3 A4 A5 A6 A7 A8 OE1 OE2 GND SN74HCT244PWR U6 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 2 4 6 8 11 13 15 17 1 19 10 A1 A2 A3 A4 A5 A6 A7 A8 OE1 OE2 GND SN74HCT244PWR BACKLIGHT Q3 2N7002 VCC Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 20 18 16 14 12 9 7 5 3 .2K VDD /PWR_LED PWR LED1 LED_1 R44 47 Control Board 2 of 3 52 .01K KBI_2 VDD KBI_3 SW1 SW2 SW3 C43 .01uf VCC Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 20 18 16 14 12 9 7 5 3 /DSP_CS_5V DSP_RS_5V DSP_R/W_5V DSP_E_5V /DSP_RST_5V VCC BEEPER Q2 2N7002 R34 100K BP1 Intelect® TranSport Combo Therapy System C41 .SCHEMATICS VCC R21 R22 R23 R24 R25 /DSP_CS DSP_RS DSP_R/W DSP_E /DSP_RST 10K 10K 10K VCC 10K VCC 10K C40 BEEPER .2K R32 2. 3V LED10 3.01uf C8 .1K R75 .7uf U11 5 4 2 Vin /SHDN GND LT1617 NFB 3 VR1 Vee Cal 24V OK 7.001uf CC 1K D28 B560C-13 DR 6 Q9 IRFR4105 R72 560K L4 10uH C18 .2uf SW 1 C28 L5 10uH D24 1N5819 VeeTP1 6.7K R47 10K Q6 2N7002 R48 10K D20 1N4148 D22 5.OK R51 10K C11 .01uf C21 100uf D11 1N6263 VCC SD_REQ VCC VDD R57 100K U13 LM3940-3.1uF C22 4.1uF C31 10uF/50V C32 100uF / 50V R54 VCC VDD 24V_DC L3 10uH U12 8 7 2 C33 .22uF R69 270K C16 100pf + C29 10uF/50V 50K R64 15K R83 R84 15 C37 15 .1uF C30 10uF/50V C19 .3 1 IN GND OUT 3 C13 .1V U8 3 2 1 DG IN COM IPS521 4 5 24V_BATT C24 330uf / 35V LM2575T5.SCHEMATICS VDD VCC + C7 .1uF AC_IN U10B LM358D 5 VSS_BATT 8 R56 1K + C23 100uf VSS_BATT C36 10uF/50V C27 .7K C17 .01uf 4 R53 1K 24V_DC AC_IN R58 100K B560C-13 R49 10K R59 18K VCC D13 1N6263 VDD B560C-13 D27 .8 VEE 8 U10A R50 10K 3 1 2 LM358D LED2 Vee.01uf R70 2.1uF R79 680 24V_DC C35 330uF / 6.5K C45 .01uf C63 2.033 OHM D16 7 6 1N6263 R76 .0(5) +24V D26 VCC 24V_DC VCC C64 R92 470pf L2 10uH C15 .3V OK 24V_BATT R45 10K Q5 2N7002 R60 D17 SW13 1M R63 15K R46 10K D19 1N4148 R65 10M C14 .7K D14 1N6263 24V_BATT CC VSS_BATT 5V_BATT C_INH_5V R85 100 J3 1 2 3 4 5 6 CON6 Q8 FMMT551 DQ ISEN 1 5V_BATT R55 1K FB 3 VCC R80 220 R74 26.01uf C9 .1uF 2 1N4148 D18 ON/OFF 1N4148 +24V VCC U9 1 IN FB OUT ON/OFF GND 4 2 5 3 SHUTDOWN R66 680 L1 330mH D23 1N5819 C25 330uF LED1 5V OK C26 1uf R61 1M D12 1N6263 R67 4.1uf R77 150K R78 3.033 OHM 4 Q7 2N7002 R52 10K C20 R62 1M .1uF BATT_IN D21 1N4148 VCC Intelect® TranSport Combo Therapy System C34 .10.022uf 5 4 Vcc FA/SD COMP PGND Vss LM3478 R73 39K R68 4.01uf C10 .9K Control Board 3 of 3 53 .1uF LED3 R71 CN2 1 2 75W C12 . 10.sch STV_A 5V_A SinkAN SinkAP SOURCEA_N SOURCEA_P SOURCEAmA/uA RangeAPmA/uA RangeANmA/uA IDLE_DRV_A OUT_DRV_A VOUT_A_N VOUT_A_P IOUT_A_P IOUT_A_N FDBKA_0 FDBKA_1 COM_A CH1 STIM OUTPUT SHEET 6 /ENA HV_TRG1_A HV_CHRG_A STV_SET_A /ENA 5V GND HV_IPKA HV_TRG2_A HV_MON_A HV_IPKA 5V_A STIMA_P STIMA_N STIMA_P STIMA_N SHEET 4 Main1.sch OUTMUX1 24V 5V SHEET 7 STIMA_N STIMA_P HVGA_N HVGA_P ENA Link1.SCHEMATICS Intelect® TranSport Combo Therapy System SMPS_1.sch STV_A 24V HVGA_P HVGA_N HV_TRG1_A HV_CHRG_A STV_SET_A 5V_A COM_A HV_TRG2_A HV_MON_A HV_IPKA HVGA_P HVGA_N STV_A SOURCEA_N SOURCEA_P SOURCEAmA/uA RangeAPmA/uA RangeANmA/uA IDLE_DRV_A OUT_DRV_A VOUT_A_N VOUT_A_P IOUT_A_P IOUT_A_N FDBKA_0 FDBKA_1 SinkAN SinkAP Hswitch1.sch 5V TXD_A RXD_A CHCLK CH1 ISO PWR 5V_A DI_A DO_A SCLK_A COM_A COM_A HVGA_N HVGA_P DI_A DO_A SCLK_A COM_A 5V_A STIM/TEST_A HV/STIM_A POS/NEG_HV_A 24V ENA Isolation Barrier STIMA_+ STIMA_- STIMA_+ STIMA_- TXD_A RXD_A CHCLK GND STIM/TEST_A HV/STIM_A POS/NEG_HV_A 24V ENA Combo_Stim Combo_Stim J103 1 CON1 PWR_uP_A PWR_uP_A TO US PCB CHA ISO PWR SHEET 3 COMBO_A STIM/TEST_A HV/STIM_A POS/NEG_HV_A STIM/TEST_A HV/STIM_A POS/NEG_HV_A COMBO_A /ENA GND RELAYS COMBO_A COMBO_A GND J2 5V /TXD_B RXD_B /CHCLK STIM/TEST_B HV/STIM_B POS/NEG_HV_B /CH2 PWR_uP_B ENB /TXD_B RXD_B /CHCLK STIM/TEST_B HV/STIM_B POS/NEG_HV_B /CH2 PWR_uP_B ENB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16PIN MAIN uP SHEET2 J102 6 5 4 3 2 1 CON6 STIMA_- STIMA_+ TO CHANNEL 2 STIM BOARD Stim Board Stim Channel 1 54 .sch 24V 5V COM_A ENA 5V CH A uP SHEET 5 Relay1.sch CH1 STIM PWR/HV STIM Drive_1. 1uF C119 0. P85/RXD1/.25% or better ideally IOUT_A_P IOUT_A_N VOUT_A_P VOUT_A_N E_A_RAW E_A_AVG HV_IPKA 5V_A 4 COM_A 5 6 U106B 7 need 512K +/.0.1uF YELLOW 1 YELLOW 1 DS100 DS101 DS102 LED_G LED_Y LED_Y 2 2 2 Intelect® TranSport Combo Therapy System 4 3 2 1 R127 2K2_QUAD COM_A 5V_A R128 1K 1% use 4..1uF C122 0.01uF 3 J100 5 4 3 2 1 CON5 COM_A COM_A 5 6 7 8 U102 C162 0. P84/TXD1/.1uF 2 SCLK_A SCLK_A HV_TRG1_A C126 HV_CHRG_A SOURCEAmA/uA 0..1uF C120 0.1uF 3 2 BAV99 1 HV_IPKA VOUT_A_N VOUT_A_P IOUT_A_N IOUT_A_P TLC2272ACD COM_A 5V_A D111 3 2 BAV99 1 R136 1M 1% R137 1M 1% R138 1M 1% R139 1M 1% R140 1M 1% R141 10K 1% HV_MON_A HV_MON_A 1 C132 .25%max R143 511K 1% R145 1K 1% 5V_A COM_A D110 STV_A STV_A R133 1M 1% R134 1M 1% R135 27.SCHEMATICS 5V_A C118 0.1uF 5V_A C123 0.1uF C121 0.92 MUST BE PULLED UP TO PROGRAM CHIP 4 3 2 1 8 FDBKA_1 FDBKA_0 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 H8S2144 3 2 U106A 1 TLC2272ACD R142 2.0K 1% OUT_DRV_A 0.10. P83 P82 P81 P80 VSS PB0/D0 PB1/D1 P37/D15 P36/D14 P35/D13 P34/D12 P33/D11 P32/D10 P31/D9 P30/D8 PB2/D2 PB3/D3 P10/A0 P11/A1 P12/A2 P13/A3 13 R129 10K_QUAD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 U105D 11 74HC125 HV_TRG2_A 10 HV_TRG2_A U105C 8 74HC125 5V_A 14 4 SOURCEA_N SinkAN 27pF COM_A U105A 3 SinkAP COM_A 5V_A HI 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 12 COM_A COM_A C129 COM_A 1uF VCL_A DO_A DI_A DO_A DI_A R130 10K_QUAD COM_A RESn XTAL EXTAL VCC MD1 MD0 NMI STBYn VCC PA7/A23 PA6/A22 P52/SCK0 P51/RXD0 P50/TXD0 GND P97/WAITn P96/SYS_CLK P95/ASn P94/HWRn PA5/A21 PA4/A20 P93/RDn P92/IRQ0n P91/IRQ1n P90/LWRn P14/A4 P15/A5 P16/A6 P17/A7 VSS VSS PB4/D4 PB5/D5 P20/A8 P21/A9 P22/A10 P23/A11 P24/A12 P25/A13 P26/A14 P27/A15 VCC PB6/D6 PB7/D7 P47/PWX1 P46/PWX0 P45 P44 P43 P42/SCK2 P60/CIN0 P61/CIN1 P62/CIN2 P63/CIN3 PA3/A19 PA2/CIN10 P64/CIN4 P65/CIN5 P66/CIN6 P67/CIN7 AVref AVCC P70/AN0 P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 P76/AN6 P77/AN7 AVSS PA1/A17 PA0/A16 P40/TXD2(ir) P41/RXD2(ir) 4 3 2 1 COM_A 9 LOW U105B 5 5V_A LOW 74HC125 STV_SET_A IDLE_DRV_A PWM PWM 7 6 SOURCEA_P 5 6 7 8 COM_A STV_SET_A IDLE_DRV_A 5V_A P90.4K 1% 1 C131 0.01uF RangeANmA/uA RangeAPmA/uA Y100 1 C127 27pF 1 20MHz C128 100 99 SCLK_A 98 97 96 95 HV_TRG1_A 94 93 HV_CHRG_A 92 91 90 89 88 87 86 85 84 SOURCEAmA/uA 83 RangeANmA/uA 82 RangeAPmA/uA 81 80 79 78 77 76 1 HI 2 74HC125 U104 5 6 7 8 RES0n P86/SCK1/.01uF VOUT_B IOUT_B COM_A 505V in = 5V out Stim Board.Channel A uP 55 .1uF 1 1 1 1 1 1 1 GREEN 1 C124 0.91..75V trip point 1 Programming Header 5V_A RESET_A 1 MCP120 C125 0. 0K 1% 2 Q129 BSP319 1 C157 10pF 1 14 12 10K 1% TLC2274ACD R225 1M 1% D124 BAV99 2 3 3 R203 2.4K 1% 2 Q115 BSP299 3 R167 C138 1 R168 1M 1% COM_A 4 100pF 27.81K 1% Q108 Q119 R184 6.0K 1% R176 1.4R 1% R175 200 1% 2 R174 2.4K 1% COM_A TLC2272ACD COM_A Q128 BSP299 R201 SinkAP 27.2R 1% R173 2.4R 1% IDLE_DRV_A 3 R202 2.81K 1% R186 3.4K 1% C158 1uF/10V R227 6.4K 1% R166 1K 1% COM_A R195 1K 1% R196 27.0K 1% Q118 1 BSP319 3 COM_A U112C 10 8 9 TLC2274ACD IOUT_A_P RangeANmA/uA RangeAPmA/uA U112D 13 COM_A COM_A R223 R228 27.01uF R156 6.07K 1% 2 11 U111A C136 22pF/200V 5 R164 1.81K 1% SinkAN 27.10.07K 1% R165 1 2 4 5 STIMA_P STIMA_P 3 V+ 10K 1% C137 FDBKA_0 U109 10 9 8 7 C144 COM_A FDBKA_1 100pF A0 N01 N03 GND EN 6 A1 N02 COM N04 COM_A 100pF COM_A STIMA_N R212 STIMA_N 10K 1% C151 10pF D122 BAV99 2 MAX4634 D112C CMXD2004 COM_A 4 4 3 D115C CMXD2004 R211 Q126 BSP299 10K 1% 2 C150 100pF U111D 13 14 12 TLC2274ACD 3 1 3 R216 R214 1M 1% R215 10K 1% 27.81K 1% C141 0.01uF R185 6.81K 1% R170 27.30K 1% 3 BZX84C10 D119 BZX84C10 nc D120 1 2 FMMT4403 FMMT4403 C134 .4K 1% 27.0K 1% Q123 FZT657CT R162 100K 1% C142 22pF/200V R191 100K 1% COM_A U111B R206 C148 10pF 1 1 3 TLC2274ACD C147 100pF 4 5V_A COM_A R213 10K 1% U111C 10 9 TLC2274ACD 8 VOUT_A_P C149 1uF/10V R208 1M 1% R209 10K 1% 3 D121 BAV99 10K 1% 2 R210 27.4R 1% 1 Q122 BSP255 1 2 R190 10K 1% D115A CMXD2004 Q113 2 Q114 2 FMMTA42 1 1 3 COM_A COM_A R180 U108 3 1 2 Q124 FMMTA42 1 Q125 FMMTA42 2 D112A CMXD2004 SOURCEA_P 2 6 OUT_DRV_A R181 10K 1% SOURCEA_N COM_A R182 10K 1% C159 47pF R179 2.Channel A Stim Output 56 .4K 1% R207 10K 1% 5 6 TLC2274ACD 7 VOUT_A_N C135 22pF/200V D112B CMXD2004 FZT657CT Q112 R178 2.2R 1% R204 200 1% R224 10K 1% R226 10K 1% 1 2 R217 10K 1% C153 100pf 4 1 3 TLC2274ACD 5V_A C155 1uF/10V 3 11 10K 1% COM_A U112A C154 10pF 1 D123 BAV99 2 R220 10K 1% 5 6 TLC2274ACD U112B 7 IOUT_A_N 2N7002 Q116 U110A 1 2N7002 TLC2272ACD 8 5V_A COM_A BSP299 Q117 1 3 R172 2 C139 0.81K 1% R158 665 1% 2 3 R159 1 2 COM_A Q110A BC807U 10R 1W 1% Q107 2 1 nc R157 3.0K 1% R177 1.4K 1% 2 Q110B BC807U COM_A 2 Q121A BC807U Q121B BC807U 3 COM_A R161 10K 1% FMMTA42 21 1 Q111 BSP255 R160 27.4K 1% C145 1 100pF R197 1M 1% 3 C152 1uF/10V COM_A 1 R169 2K 1% R198 2K 1% 5V_A 1 5V_A R218 2 3 6 5 1 U110B 7 Q127 2 R171 6.0K 1% 5V_A 2 D115B CMXD2004 R194 5 10K 1% C143 22pF/200V 6 R163 100K 1% R192 100K 1% R205 10K 1% R193 1.25W C160 STIMA_N 1000pF 250VAC Stim Board.01uF R222 27.30K 1% R187 665 1% 2 R183 4R7 1W 5% 3 Intelect® TranSport Combo Therapy System 1 Q109 BSP255 1 Q120 BSP255 R188 10R 1W 1% 1 R152 100K 1% FMMTA42 R151 SOURCEAmA/uA 27.SCHEMATICS 1 3 R153 200K 1% D118 nc BZX84C10 3 1 STV_A R154 4R7 1W 5% R155 6.4R 1% 1 4 OPA364 C140 1 27pF 5V_A 5 R189 27.81K 1% C156 100pf COM_A STIMA_P R230 100R 0.4K 1% R219 1M 1% R221 6. Channel A ISO Power 57 .10.SCHEMATICS 5V 5V_A Intelect® TranSport Combo Therapy System R27 470R 1% R28 470R 1% R101 10K 1% R102 10K 1% 1KHz Clock for timing CHCLK Serial Data to chan TXD_A 2N7002 Q1 1 2 3 4 Q2 2N7002 U9 a1 k1 k2 a2 Vcc O1 O2 GND 8 7 6 5 COM_A SCLK_A DO_A OPTO_HPCL2630 2 R25 10K 1% GND U10 8 7 6 5 Vcc O1 O2 GND OPTO_HPCL2630 a1 k1 k2 a2 1 2 3 4 R103 470R 1% RXD_A 1 Q100 DI_A 2N7002 COM_A PS1 5V 14 + IN 26D-05S05N +OUT COM -OUT 8 9 10 7 1 FB100 2 1 120 2 5V_A 5V_A C21 1uF/10V 1 -IN NC C100 1uF/10V 2 PWR_uP_A 1 Q3 BSP319 5V in 5V out @ 1W converter (DIP) COM_A COM_A R29 10K 1% GND GND 3 Stim Board. .1uF 5V 5V R5 10K 1% 15uF R7 2K 1% D1 5819SMJ GND 5V 5V 8 7 6 5 GND GND GND J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40PIN GNDD_US BUS_DI GNDD_US BUS_DO GNDD_US BUS_CLK GNDD_US /CS_US GNDD_US /CS_STIM R8 2K2_QUAD 24V_MON 4V = 24V 1 2 3 4 Programming Header J4 5 4 3 2 1 CON5 GND RXD_A 5V 24V GND_US GND 24V 24V GND GND 24V GND_US (5V) GND C13 .1uF C8 0.91.SCHEMATICS 24V 24V 24V 1 DS4 FB2 120R 2 FB1 120R R24 200 1% 5V 5V Intelect® TranSport Combo Therapy System LED_G R6 10K 1% C1 + 4 CB 2 3 2 1 C3 U3 .10.5V 0V Stim Board...1uF C7 0. P83 P82 P81 P80 VSS PB0/D0 PB1/D1 P37/D15 P36/D14 P35/D13 P34/D12 P33/D11 P32/D10 P31/D9 P30/D8 PB2/D2 PB3/D3 P10/A0 P11/A1 P12/A2 P13/A3 STIM/TEST_A HV/STIM_A POS/NEG_HV_A COMBO_A ENA 5V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 R9 10K_QUAD C14 GND 8 7 6 5 1uF/10V R58 BUS_CLK BUS_DO BUS_DI 8 7 6 5 100_QUAD GND 1 2 3 4 VCL 5V U6 4 5 2 V+ WP VSS 24LC02B-I/OT GND SCL SDA 1 3 RESn XTAL EXTAL VCC MD1 MODE_2 MD0 NMI STBYn VCC PA7/A23 PA6/A22 P52/SCK0 P51/RXD0 P50/TXD0 GND P97/WAITn P96/SYS_CLK P95/ASn P94/HWRn PA5/A21 PA4/A20 P93/RDn P92/IRQ0n P91/IRQ1n P90/LWRn P14/A4 P15/A5 P16/A6 P17/A7 VSS VSS PB4/D4 PB5/D5 P20/A8 P21/A9 P22/A10 P23/A11 P24/A12 P25/A13 P26/A14 P27/A15 VCC PB6/D6 PB7/D7 P47/PWX1 P46/PWX0 P45 P44 P43 P42/SCK2 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 1 2 3 4 GND GND High for EPR R62 100 1% GND 5V 5V CHCLK PWR_uP_B PWR_uP_A ENB ENA 5V 5V R2 10K 1% R42 470R 1% R43 470R 1% P60/CIN0 P61/CIN1 P62/CIN2 P63/CIN3 PA3/A19 PA2/CIN10 P64/CIN4 P65/CIN5 P66/CIN6 P67/CIN7 AVref AVCC P70/AN0 P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 P76/AN6 P77/AN7 AVSS PA1/A17 PA0/A16 P40/TXD2(ir) P41/RXD2(ir) H8S2144 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 CHCLK PWR_uP_A PWR_uP_B 24V_MON 5V GND PWR_uP_A PWR_uP_B RXD_B TXD_B 5V R12 1 2 3 4 10K_QUAD CHAN_SELECT 8 7 6 5 P1 1 2 3 4 5 CON5 GND NORM PROG DIAG CAL MODE Q8 2N7002 CHCLK Q7 2N7002 RXD_B /TXD_B P90. P85/RXD1/.1uF MCP120 3 RESn RESn 1 2 GND D2 BAV99 3 nc /BUS_RST C6 0.67V 2.01uF TXD_A 1 5 6 7 Y1 5V C5 27pF GND R1 10K 1% 1 20MHz C4 27pF 1 1 DS3 DS1 1 DS2 LED_Y LED_Y 2 (5V) (5V) GND_US LED_G MONITORS 5V 2 2 TXD_A RXD_A /CH2 /CH2 STIM/TEST_B HV/STIM_B POS/NEG_HV_B 5 6 7 8 STIM/TEST_B HV/STIM_B POS/NEG_HV_B R10 10K_QUAD GND 4 3 2 1 ENB ENB GND GNDD GND GNDD GNDD /CS_AUX GNDD /BUS_RST 100 99 98 97 96 95 94 93 92 GND 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 STIM/TEST_A HV/STIM_A POS/NEG_HV_A COMBO_A ENA U5 RES0n P86/SCK1/.25V 1.92 MUST BE PULLED UP TO PROGRAM CHIP /CHCLK R20 5V 10K 1% R22 0 GND REVISION GND R61 100 1% /CS_STIM GND MODE NORM PROG DIAG CAL CHAN_SEL VOLTS 1.1uF C9 0.Main uP 58 .01uF R11 10K 1% U4 + C12 470uf 6.3V 1 1 1 1 Vsw on/off GND Vin 1 FB 8 L1 47uH LM2675 + C2 68uF 1 C10 0.1uF C11 0. P84/TXD1/. SCHEMATICS Intelect® TranSport Combo Therapy System STIM/HV 2 STIMA_N 4 7 6 5 1 24V 24V K1 3 TestLoad/Patient K3 3 2 4 7 6 5 1 R100 1K 5W axial STIMA_P 8 DPDT .24V K4 3 2 4 7 6 5 24V 1 Combo_Stim HVGA_P 24V 24V 24V GND GND 8 DPDT .24V /COMBO_A 8 DPDT .001uF CH1_Out_INDUCTOR2 STIMA_+ L103 CH1_Out_+ INDUCTOR2 L104 J101 4 3 2 1 CON4 /ENA STIMA_- 8 7 6 5 PLASTICS ONE 4 3 2 38319 JACK 1 VIEW FROM FRONT 1 2 3 4 Stim Board.24V STIM/TEST_A2 U7 STIM/TEST_A STIM/TEST_A2 HV/STIM_A POS/NEG_HV_A COMBO_A ENA STIM/TEST_A STIM/TEST_A2 HV/STIM_A POS/NEG_HV_A COMBO_A ENA 1 2 3 4 5 6 7 8 GND IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 COMMON ULN2003L(16) GND OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 CLAMP 16 15 14 13 12 11 10 9 TEST/STIM_A TEST/STIM_A2 STIM/HV_A NEG/POS_HV_A /COMBO_A C161 24V .24V HV+/HVK2 HVGA_N 3 4 7 6 5 1 2 8 DPDT .Channel A Relays 59 .10. 1K R121 1R5 1% R122 1.1uF 1 + C25 6u8/35V 1 2 1 470pF 200V C60 5 C110 10u/100V D101 R108 100K 1% R65 220 D9 2EZ62D5MSCT 2 D10 1 6 7 T1 1 TRANS EPR STIM 8 D100 1 C101 10p/200V 1 1 C103 10u/100V C107 .25W C104 10u/100V 1 1 C22 0.1uF C27 2u2/25V 1 C112 10u/100V R111 6.49K 1% GND GND 5V 1 C32 0.1K 2 2 Q106 X0202MN 3 HV_TRG2_A HV_TRG2_A R117 1K 1% R118 1K 1% D106 US1J R120 1.1uF C23 2u2/35V C24 0.10.1uF + 1 1 C26 0.1uF C113 TLP181 R113 200K 1% 5V_A 5 U100 4 COM_A R112 49.1uF GND COM_A COM_A 5V 5V_A C114 220pf R114 Q101 U12 R115 182R 1% 2 FMMT2222ACT 2 1 2.2K 1 3 OPA364 0.1A R64 220 FMMT2907ACT 2 Q4 R30 5.SCHEMATICS 24V 24V L2 3u3/1.022uF/200V 10u/100V 1 1 7 2 R105 100R 0.9K 1% STV_SET_A STV_SET_A 6 4 NON-ISOLATED 1 3 Q103 R116 1K 1% FZT757 50mA Ipk L102 100 mH D103 US1J D102 US1J FB102 1K 1 1K FB101 1 D105 US1J HV_MON_A D104 US1J C116 .01uF/600V 1 R119 1.62K 1% 1 3 R32 820 1/2W 10MQ100N R33 100K C29 0.015uF/600V HVGA_N HVGA_N HV_MON_A HV_CHRG_A HV_CHRG_A 1 Q102 FZT657CT Q104 PHT1N60R Q105 X0202MN 3 1 1 C115 .4R 1% UCC3803D IRFR120N 3 1 G 1 ES1D C105 C111 C108 10u/100V C106 .0K 1% HV_TRG1_A HV_TRG1_A R123 10K 1% R124 10K 1% R125 5.Channel A Stim Power and HV 60 .01uF/50V D107 BAV99 R126 1M 3 2 1 8 5 TLC2272ACD 6 7 HV_IPKA HV_IPKA 3 D108 BAV99 1 2 U101B 5V_A 5V_A 5V_A HVGA_P HVGA_P Stim Board.022uF/200V 10uH/0.11K 1% 4 U101A 2 1 3 TLC2272ACD 5V_A C117 .1uF Vc SD R31 30K U11 Q6 R34 100K CMP 2 OUT 6 R38 27.3A C109 10u/100V 2 -+ ES1D L101 R106 0 OHM R107 100K 1% STV_A STV_A Intelect® TranSport Combo Therapy System R104 100R 0.5K 1% /ENA /ENA Q5 1 2 FMMT2222ACT R37 1K 1% 2 1 R36 2K 1% 4 5 F#580-650 R110 100K 1% C31 C30 100pF 470pF 1 R40 0R2 1W C28 0.25W C102 R109 100K 1% GND 8 Vr T Isens Ve 3 R39 1K 1% 10p/200V 10u/100V R35 16. 01uF Isolation Barrier SMPS_2.sch STV_B 24V 24V HVGB_N HVGB_P HV_CHRG_B STV_SET_B 5V /ENB 5V GND 5V_B HV_TRG1_B HV_TRG2_B HV_MON_B HV_IPKB COM_B COM_B HV_TRG1_B HV_TRG2_B HV_MON_B HV_IPKB HVGB_N HVGB_P STV_B /ENB ENB /ENB ENB STIM/TEST_B HV/STIM_B POS/NEG_HV_B STIM/TEST_B HV/STIM_B POS/NEG_HV_B GND RELAYS HVGB_P HVGB_N HVGB_P HVGB_N STIMA_+ STIMA_- /ENB HV_CHRG_B STV_SET_B 5V_B COM_B STIMB_P STIMB_N CHB STIM PWR HV SHEET 3 COM_B SHEET 4 CH B uP 5V_B COM_B SOURCEB_N SOURCEB_P SOURCEBmA/uA RangeBPmA/uA RangeBNmA/uA IDLE_DRV_B OUT_DRV_B VOUT_B_N VOUT_B_P DO_B DI_B SCLK_B IOUT_B_P IOUT_B_N FDBKB_0 FDBKB_1 SinkBN SinkBP Hswitch2.SCHEMATICS Intelect® TranSport Combo Therapy System Relay_2.sch Output Switching J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40PIN GNDD_US BUS_DI GNDD_US BUS_DO GNDD_US BUS_CLK GNDD_US /CS_US GNDD_US /CS_STIM SHEET 6 24V 24V (5V) (5V) GND_US 24V GND_US GND 24V 24V GND GND 24V GND_US (5V) C163 .Channel 2 61 .01uF C164 .01uF C165 .10.sch CHB ISO PWR 5V /TXD_B RXD_B /CHCLK SHEET 2 5V_B DO_B DI_B SCLK_B ENB SHEET 5 R63 100 PWR_uP_B PWR_uP_B GND COM_B COM_B CH B STIM OUTPUT CHB ISO PWR J102 1 2 3 4 5 6 CON6 STIMA_+ STIMA_- FROM CH1 PCB Stim Board.01uF C166 .sch STV_B 5V_B SinkBN SinkBP SOURCEB_N SOURCEB_P SOURCEBmA/uA RangeBPmA/uA RangeBNmA/uA IDLE_DRV_B OUT_DRV_B VOUT_B_N VOUT_B_P IOUT_B_P IOUT_B_N FDBKB_0 FDBKB_1 STIMB_P STIMB_N J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16PIN 5V /TXD_B RXD_B /CHCLK STIM/TEST_B HV/STIM_B POS/NEG_HV_B /CH2 PWR_uP_B ENB FROM CH1 PCB STIM/TEST_B HV/STIM_B POS/NEG_HV_B /TXD_B RXD_B /CHCLK Link2.sch GND GNDD GND GNDD GNDD /CS_AUX GNDD /BUS_RST CH2 STIM PWR/HV STIM Drive_2. 1uF C123 0.01uF 1 74HC125 C127 27pF 20Mhz COM_B C128 27pF 100 99 SCLK_B 98 97 96 LED7 95 HV_TRG1_B 94 93 HV_CHRG_B 92 COM_B 91 90 89 88 87 86 85 84 SOURCEBmA/uA 83 RangeBNmA/uA 82 RangeBPmA/uA 81 80 79 78 77 76 5V_B 14 4 RESET_B COM_B 5V_B U105B 5 U104 74HC125 7 6 Tristate SOURCEB_P RES0n P86/SCK1/.01uF COM_B 1M 1% R137 R138 R139 R140 HV_IPKB VOUT_B_N VOUT_B_P IOUT_B_N IOUT_B_P HV_IPKB VOUT_B_N VOUT_B_P IOUT_B_N IOUT_B_P 1 Stim Board.1uF 5V_B 1 1 1 1 1 1 1 GREEN 1 C124 0.Channel B uP 62 .4K 1% COM_B C132 .1uF C120 0..SCHEMATICS HV_TRG1_B 5V_B C118 0.75V trip point 2 C162 0.0.10.1uF C122 0.25%max R143 511K 1% R145 OUT_DRV_B 1K 1% OUT_DRV_B 1 COM_B R133 STV_B 1M 1% R134 1M 1% 375V in = 5V out 1 C131 0.1uF YELLOW 1 YELLOW 1 HV_CHRG_B DS102 HV_TRG1_B HV_CHRG_B Intelect® TranSport Combo Therapy System DS100 DS101 SOURCEBmA/uA RangeBNmA/uA RangeBPmA/uA SOURCEBmA/uA RangeBNmA/uA RangeBPmA/uA LED_G LED_Y LED_Y 2 2 4 3 2 1 R127 2K2_QUAD 5 6 7 8 2 COM_B COM_B LED7 Programming Header 5V_B J100 5 4 3 2 1 CON5 COM_B SCLK_B LED5 5V_B C126 .1uF C121 0..1uF C119 0. P83 P82 P81 P80 VSS PB0/D0 PB1/D1 P37/D15 P36/D14 P35/D13 P34/D12 P33/D11 P32/D10 P31/D9 P30/D8 PB2/D2 PB3/D3 P10/A0 P11/A1 P12/A2 P13/A3 5 6 7 8 R129 10K_QUAD RES_uP 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 RESn XTAL EXTAL VCC MD1 MD0 NMI STBYn VCC PA7/A23 PA6/A22 P52/SCK0 P51/RXD0 P50/TXD0 GND P97/WAITn P96/SYS_CLK P95/ASn P94/HWRn PA5/A21 PA4/A20 P93/RDn P92/IRQ0n P91/IRQ1n P90/LWRn COM_B 10 MD1 VCL_B C129 1uF LED5 DO_B DI_B DO_B DI_B COM_B 5V_B U107 4 5 2 V+ WP VSS 24LC02B-I/OT COM_B 1 2 3 4 10K_QUAD R131 8 7 6 5 R130 SCL SDA 1 3 5V_B 8 7 6 5 10K_QUAD FDBKB_1 FDBKB_0 1 2 3 4 8 P14/A4 P15/A5 P16/A6 P17/A7 VSS VSS PB4/D4 PB5/D5 P20/A8 P21/A9 P22/A10 P23/A11 P24/A12 P25/A13 P26/A14 P27/A15 VCC PB6/D6 PB7/D7 P47/PWX1 P46/PWX0 P45 P44 P43 P42/SCK2 P60/CIN0 P61/CIN1 P62/CIN2 P63/CIN3 PA3/A19 PA2/CIN10 P64/CIN4 P65/CIN5 P66/CIN6 P67/CIN7 AVref AVCC P70/AN0 P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 P76/AN6 P77/AN7 AVSS PA1/A17 PA0/A16 P40/TXD2(ir) P41/RXD2(ir) 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 U105C 8 Tristate SOURCEB_N HV_TRG2_B EMG_B_50/60 COM_B HV_TRG2_B EMG_B_50/60 9 74HC125 ON_Low2 12 13 11 Tristate U105D 74HC125DB SinkBN 5V_B STV_SET_B IDLE_DRV_B STV_SET_B IDLE_DRV_B 5V_B DA0 3 2 U106A 1 R142 H8S2144 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 4 2K0 <1% OPA2364ID 0.1uF R128 1K 1 U102 1 Y100 1 MCP120 3 COM_B C125 .1uF COM_B 3 HVGB_MON D111 2 5V_B BAV99 1 COM_B up to 500V R136 HV_MON_B 1M 1% 1M 1% 1M 1% 1M 1% 505V in = 5V out R141 10K 1% R135 27. P84/TXD1/.91. P85/RXD1/.92 MUST BE PULLED UP TO PROGRAM CHIP HV_IPKB DA0 DA1 COM_B IOUT_B_P IOUT_B_N VOUT_B_P VOUT_B_N D110 3 2 BAV99 5V_B HVGB_MON 5V_B DA1 5 6 U106B 7 OPA2364ID need 512K +/.25% or better ideally COM_B P90.01uF 2 1 U105A 3 Tristate SinkBP use 4.. 4K 1% R166 1K COM_B R195 1K R196 27.10.30K 1% 3 R187 665 1% 2 STV_B R154 4R7 1W 5% R155 6.81K R158 665 1% 2 3 R159 1 2 COM_B Q110A BC807U 10R 1W 1% Q107 2 1 nc R157 3.25W C160 STIMB_N 1000 pF 250 VAC Stim Board.4K 1% R219 511K R221 6.4K 1% C158 1uF/10V R227 6.81K FMMT4403 FMMT4403 R186 3.81K Q108 Q119 R184 6.4K 1% 27R U108 3 1 4 OPA364 C140 1 27pF 5V_B SOURCEB_N R182 10K C159 47 pF R179 2K R177 1K R176 1K 1% Q123 FZT657CT 5 2 6 COM_B R189 27R 21 1 Q122 BSP255 3 Q121B BC807U 2 Q121A BC807U Q113 1 Q114 2 1 2 FMMTA42 2 6 FMMTA42 R161 10K 21 Q111 BSP255 3 R190 10K 1 Q124 FMMTA42 2 1 FMMTA42 2 Q125 R191 100K 1% U111B COM_B R206 10K C148 10 pF 1 1 3 TLC2274ACD 4 R193 1.2R 1% R173 2K 1% Q118 BSP319 1 3 R203 2.4K 1% C145 1 100pF R197 1M 1% 3 3 COM_B COM_B 1 R169 2K R198 2K 1 2 R218 2 3 1 6 5 U110B 7 Q127 2 11 10K COM_B U112A R171 6.4K 2 Q115 BSP299 3 R167 C138 1 R168 1M 1% COM_B 4 100pF 27.30K 1% R183 4R7 1W 5% 3 1 Q109 BSP255 1 Q120 BSP255 R188 nc 10R 1W 1% 1 R152 100K FMMTA42 R151 SOURCEBmA/uA 27.SCHEMATICS Intelect® TranSport Combo Therapy System 1 3 R153 200K D118 nc BZX84C10 3 1 C134 10nF R156 6.81K C141 10nF R185 6.Channel B Stim Output 63 .4K R207 10K 5 6 TLC2274ACD 7 VOUT_B_N D112A CMXD2004 SOURCEB_P OUT_DRV_B R181 10K 1% 5 D115A CMXD2004 C142 D115B CMXD2004 22pF/200V R162 100K 1% C135 22pF/200V D112B CMXD2004 FZT657CT Q112 R178 2K 5V_B R163 100K 1% C136 22pF/200V R194 10K C143 22pF/200V R192 100K 1% R205 10K 2 11 U111A 5 R164 1.81K COM_B 2 BSP299 Q117 1 3 R172 27R COM_B SinkBN IDLE_DRV_B SinkBP R201 27R R202 2K 1% 1 R175 200 1% 2 R174 2.4K 1% TLC2272ACD COM_B Q128 BSP299 2 R217 10K 4 C153 470pF/200V 3 1 3 TLC2274ACD 5V_B C155 1uF/10V C154 10 pF 1 D123 BAV99 2 3 R220 10K 5 6 U112B 7 TLC2274ACD IOUT_B_N 2N7002 Q116 U110A 1 2N7002 TLC2272ACD 5V_B C139 10nF 8 R222 27.07K 1% R165 1 2 4 5 STIMB_P STIMB_P 3 V+ 10K C137 FDBKB_0 U109 10 9 8 7 C144 COM_B FDBKB_1 100pF A0 N01 N03 GND EN 6 A1 N02 COM N04 5V_B 5V_B COM_B 100pF STIMB_N R212 STIMB_N 10K C151 10 pF 1 14 12 TLC2274ACD C150 100pF C152 1uF/10V D122 BAV99 2 R213 10K MAX4634 D112C CMXD2004 COM_B 4 4 3 D115C CMXD2004 R211 Q126 BSP299 10K 2 1 2 1 U111D 13 3 R216 R214 1M R215 10K 27.81K C156 470pF/200V COM_B COM_B STIMB_P R230 100R 0.2R 1% 2 R204 200 1% R224 10K C157 10 pF U112D 13 1 14 12 10K TLC2274ACD R225 511K 3 D124 BAV99 2 R226 10K COM_B U112C 10 8 9 TLC2274ACD IOUT_B_P RangeBNmA/uA RangeBPmA/uA Q129 BSP319 1 3 COM_B COM_B R223 R228 27.4K 2 BZX84C10 D119 BZX84C10 D120 1 Q110B BC807U COM_B 2 R180 1 R160 27.07K C147 100pF C149 1uF/10V 5V_B COM_B COM_B U111C 10 9 TLC2274ACD 8 VOUT_B_P R208 1M R209 10K 1% 3 D121 BAV99 2 R210 27.81K R170 27. SCHEMATICS Intelect® TranSport Combo Therapy System 5V 5V_B R101 10K R102 10K U9 /CHCLK 1 2 3 4 a1 k1 k2 a2 Vcc O1 O2 GND 8 7 6 5 SCLK_B DO_B /TXD_B COM_B OPTO_HPCL2630 GND U10 8 7 6 5 Vcc O1 O2 GND OPTO_HPCL2630 a1 k1 k2 a2 1 2 3 4 R103 470R RXD_B Q100 DI_B 2N7002 PS1 5V + C21 1uF 10V 1 2 -IN 26D-05S05N Q3 BSP319 3 5V in .10.5V out @ 1W converter 14 + IN +OUT COM -OUT NC 8 9 10 7 FB100 5V_B 120 + C100 1uF 10V 5V_B PWR_uP_B 1 1 COM_B COM_B R29 10K GND GND 2 Stim Board.Channel B ISO Power 64 . SCHEMATICS Intelect® TranSport Combo Therapy System J101 STIMA_+ CH1_Out_+ 4 3 2 1 CON4 STIMA_- CH1_Out_- PLASTICS ONE 4 1 VIEW FROM FRONT 3 2 38319 JACK STIM/HV TestLoad/Patient STIMB_N 2 4 7 6 5 1 24V 24V 1 6 5 K8 3 K3 3 2 4 7 R100 1K 5W axial GND CHB_Out_- C161 J104 CON4 .24V NEG/POS_HV_B U8 STIM/TEST_B HV/STIM_B POS/NEG_HV_B ENB STIM/TEST_B HV/STIM_B POS/NEG_HV_B 1 2 3 4 5 6 7 8 GND GND GND 24V 24V IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 COMMON ULN2003L(16) OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 CLAMP 16 15 14 13 12 11 10 9 TEST/STIM_B ENB /ENB 24V /ENB 8 7 6 5 1 2 3 4 Stim Board.001uF INDUCTOR2 L105 CH2_Out_L106 CH2_Out_+ CHB_Out_+ INDUCTOR2 1 2 3 4 STIMB_P 8 HV+/HVK4 HVGB_N 3 4 7 6 5 1 2 DPDT .24V STIM/HV_B TEST/STIM_B 8 DPDT .Channel B Relays 65 .24V HVGB_P 24V 8 DPDT .10. 25W + L101 10uH/0.25W UCC3803D R34 100k R35 16.9K R112 STV_SET_B 1% 6 4 U12 OPA364 C113 0.6K C27 2u2/25 + GND D9 C26 0.01uF D100 1 ES1D 1 T1 + C103 10u/100V 100R/.Channel B Stim Power 66 .1A 1 FMMT2907ACT R32 820 1/2W Q4 R30 5.3A 10u/100V C107 22nF/200V R106 STV_B 0 OHM STV_B L2 3u3/1.SCHEMATICS Intelect® TranSport Combo Therapy System C25 2 6u8/35V 24V 24V + 1 C167 .015 / 600V 2 Q106 X0202MN 3 HVGB_N HVGB_P HiVolt Output HV_TRG2_B R122 1K R117 1K R118 1K D106 US1J 1 R120 1.1uF R113 200K 1% 2 1 3 PWM input to control output voltage TLP181 Q103 FZT757 L102 50mA Ipk 100 mH D102 US1J FB102 D103 US1J 1 1 1K FB101 HV_MON_B 1K D105 US1J 1 HiVolt Voltage Feedback HV_MON_B 1 R116 1K D104 US1J PHT1N60R HV_CHRG_B Q102 FZT657CT Q104 Q105 HV_TRG1_B X0202MN 3 1 1 C115 .5K 1 8 Vr T Isens Ve 3 Q6 R39 IRFR120N 1K 1 10u/100V C111 R109 100k 1% /ENB /ENB C102 10p/200V 10u/100V 1 4 C28 0.49K 1% COM_B R114 2.1uF Vc CMP 2 D101 ES1D + C105 10u/100V C108 + C106 22nF/200V R108 100k 1% U11 OUT 6 R38 27R 5 R105 100R/.1uF C23 2u2/35V + C24 10u/100V C110 10u/100V 470pF 200V GND 0.01uF C169 .01/ 600V R119 1.1uF R31 30K 1 R33 100k 1 FB103 6 1 1 7 C29 0.1uF R36 Q5 2 FMMT2222ACT 1 2K 5 C31 C30 470pF GND 1 100pF R40 0.1uF R64 220 R65 220 2EZ62D5MSCT C60 10MQ100N R104 8 C109 R107 100K 1% Nominal 0 to 200V D10 1 2 7 C101 10p/200V C104 1 C22 0.2R/1W TRANS EPR STIM 10u/100V C112 R110 100k 1% 255V out = 5V in GND GND C32 0.01uF/50V 3 R126 1M 3 10K 5V_B D108 BAV99 2 6 2 3 7 5 TLC2272ACD HV_IPKB 1 U101B 5V_B 1 HiVolt Current Feedback HV_IPKB Stim Board.1K 1 R121 1R5 R123 10K 1% 1 1 R124 R125 5.1K 1 2 C116 .1uF 1K 5V_B 1 R37 R111 6.2K FMMT2222ACT C114 COM_B Q101 2 1 220pF/50V 5V_B 5 U100 R115 180R 5V 5V 5V 4 1 3 49.11K 4 1% 1 1 U101A TLC2272ACD 2 D107 BAV99 1 5V_B 8 C117 .10.01uF GND C168 . or a certified Company service technician. • Any malfunction or failure in the Product caused by product misuse. THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES. the Company or the selling dealer will repair or replace the respective Product without charge within a period of thirty days from the date on which the Product is returned to the Company or the dealer. Accessories consist of Lead Wires. 67 . The warranty period for certain accessories is 180 days. Electrodes. ("Company"). This Warranty Does Not Cover: • Replacement parts or labor furnished by anyone other than the Company. All repairs to the Product must be performed by a service center certified by the Company. A Return Authorization (RA) Number must be obtained before returning any product to the Company. EXPRESSED OR IMPLIED. This warranty shall remain in effect for one year (12 months) from the date of original consumer purchase. This warranty gives you specific legal rights and you may also have other rights which vary from location to location. P. the selling dealer. the selling dealer.WARRANTY Intelect® Transport Combo Therapy System Chattanooga Group. warrants that the Intelect Transport Combo Therapy System ("Products") are free of defects in material and workmanship. or a certified Company service technician. including. L. Any modifications or repairs performed by unauthorized centers or groups will void this warranty. a division of Encore Medical. The warranty period for the Battery and Ultrasound Applicators is one year (12 Months).com and 2. but not limited to. The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product. COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. • Defects or damage caused by labor furnished by someone other than Company.11. the failure to provide reasonable and required maintenance or any use that is inconsistent with the Product User's Manual. To obtain service from Company or the selling dealer under this warranty: 1. Any representative or agreement not contained in the warranty shall be void and of no effect. The Product must be returned to the Company or the selling dealer by the owner. so the above limitation or exclusion may not apply to you. INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some locations do not allow the exclusion or limitation of incidental or consequential damages. If these Products fail to function during the one year warranty period due to a defect in material or workmanship. at the Company's option. TN 37343 USA Phone: 1-800-592-7329 or 1 423-870-2281 FAX: 1-423-875-5497 chattgroup. A written claim must be made within the warranty period to the Company or the selling dealer. and Nylatex®. Written claims made to the Company should be sent to: Chattanooga Group 4717 Adams Road Hixson. . 4717 Adams Road P. .S. Box 489 Hixson. TN 37343 U.com 28157A © 2007 Encore Medical.O.P. 1-800-592-7329 1-423-870-2281 1-423-875-5497 Fax chattgroup. L.A.