Iflex Link-Belt Install

www.hirschmann-usa.com CONSOLE UPGRADE KIT iFLEX5 / EXPERT CONSOLE for Lattice Boom Cranes INSTALLATION / CALIBRATION MANUAL P/N 190215, Rev. - 07/04/2008 Chambersburg. All rights are reserved. or use of this manual. including.07/04/08 190215_- . or translated to another language without the prior written consent of Hirschmann. PA 17201. which is protected by copyright. No part of this document may be photocopied. MANUAL REVISIONS REV DATE 07/03/08 NAME SC DESCRIPTION ECN 08-101. USA © Hirschmann / Rev. . Hirschmann shall not be liable for errors contained in this manual or for incidental or consequential damages in connection with the furnishing.Installation/Calibration Manual. reproduced. but not limited to the implied warranties of merchantability and fitness for a particular purpose. Creation of Installation/Calibration Manual © 2008 Hirschmann. performance. This document contains proprietary information. iFLEX5 / Expert Console NOTICE Hirschmann makes no warranty of any kind with regard to this material. .... 16 10 CALIBRATION INFORMATION SHEET..........................................................................................................2 8................ 14 AUXILIARY LINERIDER .......LINE RIDER SYSTEM (PAGE 3) .. 2 4 CENTRAL UNIT INSTALLATION ........................... 15 7 DRAWINGS AND SCHEMATICS.......6 8....................... iFLEX5 / Expert Console TABLE OF CONTENTS 1 GENERAL INFORMATION .......... 3 5 JUNCTION BOX INSTALLATION .....................................3 9................................................Service Manual......................................................... 1 3 SYSTEM DESCRIPTION ..............2 7.........................................................................................1 8......... 1 2 WARNINGS......................3 LIGHTBAR CONNECTION ..............................................................................................4 7................................ ..................................................................................................................................................................................... 15 SYSTEM PREREQUISITES .............................................................................................................................................................................................................................................................07/04/08 ................... 6 PRS40 (WINDSPEED OPTION) ................................................................................................................................... 11 ELECTRICAL WIRING .........................1 6...........................................................LINE RIDER SYSTEM (PAGE 1) ..................................1 7..............................................................2 9............................................................... 7 ELECTRICAL WIRING .............................................................LINE RIDER SYSTEM (PAGE 5) ........................... 21 RECOMMENDED TOOLS Installation: • drill • screw Drivers • self-tapping screws • wrenches Calibration: • laptop • null modem cable • iFlash • level • tape measure • known test weights 190215_- © Hirschmann / Rev........................................... 6 ELECTRICAL WIRING ..............................................................................2 7................................................................................ 5 6..................................................1 9.................... 13 9 iFLASH .... 7 8 Quick calibration reference ...............................LINE RIDER SYSTEM (PAGE 6) ........................................ 14 FUNCTION X: CUTOFF TEST ....................... 15 PROGRAM MENU.........................LINE RIDER SYSTEM (PAGE 2) ........................................................................ 10 ELECTRICAL WIRING ......... 15 IFLASH PC INTRODUCTION .................................... 9 ELECTRICAL WIRING – LINE RIDER SYSTEM (PAGE 4) ............................................................................................................. 12 MAIN LINERIDER ..........................................3 7......... 8 ELECTRICAL WIRING ...................5 7........................................................................... 4 6 CONSOLE INSTALLATION..................... experience and use of accepted safe crane operating procedures. rated load and the total calculated weight being lifted by the crane.General Information 1 1 GENERAL INFORMATION The iFlex5 system has been designed to provide the crane operator with the essential information required to operate the machine within its design parameters. rated load and the total calculated weight being lifted by the crane. the iFlex5 system monitors various crane functions and provides the operator with a continuous reading of the crane’s capacity. the Rated Capacity Limiter monitors various crane functions and provides the operator with a continuous reading of the crane’s capacity. The device is not. If non permitted conditions are approached. The iFlex5 system provides the operator with information regarding the angle of the boom. the correct adjustment of the RCL has to be ensured before starting the crane operation. If non permitted conditions are approached. Using different sensing devices. lighting a warning light and locking out those functions that may aggravate the crane’s condition. . To prevent material damage and serious or even fatal accidents. The readings continuously change as the crane moves through the motions needed to make the lift. © Hirschmann / Rev. the iFlex5 will warn the operator by sounding an audible alarm. The readings continuously change as the crane moves through the motions needed to make the lift. Proper functioning depends upon proper daily inspection and observance of the operating instructions set forth in this manual. if all adjustments have been properly set. and shall not. The responsibility for the safe crane operation shall remain with the crane operator who shall ensure that all warnings and instructions supplied are fully understood and observed. Refer to operator’s manual 050-650-190-201 for console operating instructions. The RCL can only work correctly. For correct adjustment. 2 WARNINGS The Rated Capacity Limiter (RCL) has been designed to provide the crane operator with the essential information required to operate the machine within its design parameters. Using different sensing devices. lighting a warning light and locking out those functions that may aggravate the crane’s condition. the operator must carefully and thoroughly read and understand the information in this manual to ensure that he knows the operation and limitations of indicator and crane. working radius. the Rated Capacity Limiter will warn the operator by sounding an audible alarm. Prior to operating the crane.07/04/08 190215_- . The RCL provides the operator with information regarding the angle of the boom. be a substitute for good operator judgment. the operator has to answer thoroughly and correctly all questions asked during the setup procedure in accordance with the real rigging state of the crane. working radius. Refer to Section Pre-Operation Inspection and Calibration Verification of the operator’s manual. The System consists of the following main components: 1.2 Service Manual. Main line rider (Tensiometer) 9. iFLEX5 / Expert Console 3 SYSTEM DESCRIPTION The iFlex5 consists of a central microprocessor unit. 1: Components of the iFlex5 system © Hirschmann / Rev. Operator’s console with cable 14. Cable Reel 5. the aggravating crane movements. line riders. stored in the central processor memory and evaluated in the microprocessor. and anti-two block switches. This data is the reference information used to calculate the operating conditions. Cable to cable reel 4. A2B switch with weight 7. The system operates on the principle of reference/real comparison. Slewing sensor or proximity switch 17. The cable reel cable serves as an electrical conductor for the anti two-block switches and line rider signals. mounted in the boom base. Dummy Plug 10. Junction box 18. Main boom angle sensor 13. Dummy Plug Fig.07/04/08 190215_- . boom weights. resulting from the load measurement is compared with the reference data. close to the tip. Cable to main boom angle sensor 12. Internal light bar 15. operating console. Cable for crane power 3. centers of gravity and dimensions are stored in memory chips in the central processor unit. . such as capacity charts. The hoist load is measured by line riders mounted on top of the boom. The fixed data regarding the crane. such as hoist up and boom down. Junction box 6. Central Unit 2. will be stopped. At the same time. The boom angle is measured by the angle sensor. Dummy Plug 11. an overload warning signal is generated at the operator’s console. The real value. angle sensor. Please refer to the iScout / Expert Console operator’s manual for the operation of the system. The interactive user guidance considerably simplifies the input of operating modes as well as the setting of geometry limit values. Cable for slewing sensor or proximity switch 16. Cable to main line rider 8. When limits are reached. Ensure the central unit is mounted with the wiring harness connector located on the top of the box and bypass key is easily accessible by the crane operator. Remove existing central unit from wall of operator’s cab. using the same mounting hardware from previous installation. • • • Fasten iFlex5 central unit to wall.3 4 CENTRAL UNIT INSTALLATION • • Disconnect all cable assemblies from central unit. (it may be necessary for an additional person outside the cab to hold the head of the screw tight while loosening the nuts from inside the cab).07/04/08 190215_- . LIGHTBAR CENTRAL UNIT JUNCTION BOX CONSOLE MOUNTING ARM © Hirschmann / Rev. . Firmly attach 70-pin wiring harness to central unit connector. ensuring cables from central unit wiring harness and console will adequately reach all adjoining junction box connectors. behind operator’s chair and above the Operators and Parts Manual. ANGLE SENSOR SLEW SENSOR / PROX. Route cables previously removed from central unit and connect to junction box. behind operator.4 Service Manual.07/04/08 190215_- . SWITCH LINKBELT RELAY BOX BOOM TIP JUNCTION BOX WIRING HARNESS CONSOLE © Hirschmann / Rev. iFLEX5 / Expert Console 5 • JUNCTION BOX INSTALLATION Locate best suited position for installation of junction box. . Figure 1: Located on outside wall of cab. Figure 2: Located on inside wall of cab. • • Securely fasten junction box assembly to wall. .07/04/08 190215_- .5 6 CONSOLE INSTALLATION • • • • • Remove existing console and disconnect cables. Securely connect console power cable to back of console. © Hirschmann / Rev. Mount console by inserting the console mounting ball into the mounting arm. Fasten the console cover (mounting plate) to the control panel. Route newly supplied console cable from junction box assembly to the control panel and through the access hole of console cover (mounting plate). and tighten securely. (031-300-060-520) Route lightbar cable through access hole of console cover (mounting plate). Securely fasten the console cover (mounting plate) to the control panel. . disconnect the PRS40 wiring (power / antenna) and remove the mounting arm from its’ base. and tighten securely.1 Lightbar Connection • • • • If the lightbar option is being used.2 PRS40 (windspeed option) • • • • • If the Windspeed monitor is an option. Rotate the mounting arm of the iScout console to the left. Connect adapter cable between already existing lightbar cable and connection located on back of iScout console.6 Service Manual. allowing visibility of the crane gauges. iFLEX5 / Expert Console 6. • 6. Mount console by inserting the console mounting ball into the mounting arm. limiting the length of cable visible on outside of panel. Plate may be installed with cable access hole towards the top. © Hirschmann / Rev. Attach the console mounting arm to its’ base. and reinstall on the bottom side of the mounting plate. Connect previously removed cables.07/04/08 190215_- . an additional lightbar adapter cable must be purchased. Remove the base from the plate. 7. Drawing 1 is the central unit wiring and Drawing 2 is the console and boom wiring. and lightbar.5 SS PG13.1 Electrical Wiring . Electrical Wiring For iFlex5 Central Unit (+12/24V). each have drawings 1 thru 5. .console.5 12' 7 X 0.5 SS CAN-BUS CABLING INTERNAL LIGHT BAR PG11 12' 4 X 0.5 12' 10 X 0.7 7 DRAWINGS AND SCHEMATICS For reference information.07/04/08 190215_- .5 SS © Hirschmann / Rev.Line Rider System (page 1) DRAWING 1. slewing sensor 24V. There are 2 different system drawings. and proximity sensor 12V. CENTRAL PROCESSING UNIT GRAPHIC DISPLAY CONSOLE PG13. 1 (ANG) / 4 .2 GND TO CABLE REEL 14 . 7-3 87 87A 86 LUFFER RELAY 30 7-4 14-10 85 (LUFF SW FROM REEL) 7 .13 / 14 -14 (REEL) GND 14 .Line Rider System (page 2) DRAWING 2.6 GND 7 .5 SS 12' CRANE POWER 7-5 O/L RELAY 87 87A 7 .2 Electrical Wiring .6 14-9 TO SLEW BOX (LUFF SW TO REEL) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 1 + UB 2 Lockout RLY COM 3 4 GND 5 2 GND 6 2 7 8 9 10 11 Area Definition 12 Slew 1 13 Yel/Grn Slew 2 14 15 Force Main Boom 3 16 4 Force Jib 17 Angle Main Boom 5 18 Angle Jib 6 19 1 (7) A2B n/c 20 Yel/Grn 21 22 23 3 n/c 4 n/c + UB 5 6 7 4 PG13. iFLEX5 / Expert Console 7.5 SS 12' TO CCU 8 9 (7) 1 PG13.1 / 14 .5 (A2B/FORCE) + Ub 3 .6 GND 30 10-1 86 85 GND Overload / Error JUNCTION BOX (BEHIND CAB) © Hirschmann / Rev.5 TO CCU 7 X 0.7 3-2 14 -12 14 .8 Service Manual.07/04/08 190215_- . .5 SS 12' PG11 POWER EXPERT CONSOLE 4 X 0.4 / 14 -11 (FORCE) + Ub 7 .5 2 n/c 3 n/c 10 X 0.3 3-3/4-4 (ANG/SLEW) GND 4-2 4-3 TO POWER / RELAY 14 .1 (SLEW) + Ub 14 .2 14 . Internal Wiring For Central Junction Box Assembly (SLEW OPTION). 07/04/08 190215_- .Line Rider System (page 3) DRAWING 3.3 Electrical Wiring .9 7. . SWITCH OPTION). © Hirschmann / Rev. Internal Wiring For Central Junction Box Assembly (PROX. Electrical Wiring For Luffing Boom – top section. SWITCH TO ANGLE SENSOR F5 E7 F3b 804 953 E8 +24V POWER GROUND +24V LUFFER LB #804 LB #953 GROUND NOT CONNECTED 7 CONNECT TO HSC WIRE HARNESS LOCATED INSIDE OF UPPER FRAME NEAR BOOM FOOT (RIGHT SIDE) © Hirschmann / Rev.07/04/08 1 2 3 4 5 6 7 A B C D E F G WIRES ARE LABELED AS SHOWN A B C D E F G 190215_- . 1 2 3 4 A B C D A B C D LUFFING BOOM ANGLE SENSOR (031-300-060-320) A A 1 B B 2 C C 3 1 A A 2 B B 3 C C TO CABLE REEL CABLE REEL (031-300-100-424) 325 FT A B C D E F G H J K L M N P A B C D E F G H J K L M N P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A B C D E F G H J K L M N P A B C D E F G H J K L M N P TO POWER / RELAY TO SLEW BOX OR PROX.10 Service Manual. SLEW/GEAR BOX ASSY (031-300-060-169) A B C D 1 2 3 4 PROXIMITY SWITCH OPT. iFLEX5 / Expert Console 7. .4 Electrical Wiring – Line Rider System (page 4) DRAWING 4. LIMIT SWITCH ALIGN W12 LIMIT SWITCH LIVEMAST W12 A A 1 B B 2 C C 3 1 2 1 2 2 1 W12 LIMIT SWITCH BACKSTOP LUFFING JIB ANGLE SENSOR (064-206-060-004) CABLE ASSY (031-300-060-242) CABLE ASSY (031-300-060-579) D D 4 C C 3 B B 2 A A 1 B B 2 A A 1 CABLE REEL (031-300-100-501) 200 FT A A 1 B B 2 BOOM JUNCTION BOX (031-300-100-446) BY-PASS CONNECTOR (031-300-100-444) A B C D E F G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B C D E F G H J K L M N P A B C D E F G A B C D E F G H J K L M N P 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 (031-300-100-508) CABLE ASSY 1 2 3 4 5 A B C D E A B C D E TO CABLE REEL 1 A A 2 B B 2 B B 1 A A 2 B B 3 C C 4 D D CABLE ASSY (031-300-060-176) BY-PASS CONNECTOR (USED W/ NO MIDFALL ATB (031-300-100-532) 1 A 2 B 5 E E 1 A A BY-PASS CONNECTOR (WHEN AUX LINERIDER NOT IS USE) 1 A 2 B 3 C 4 D 5 E (031-300-060-232) (CABLE INTEGRAL W/ ATB SWITCH) CABLE ASSY (031-300-060-176) 1 2 3 4 A B C D A B C D MAIN HOIST LINE RIDER (048-500-060-035) 1 2 3 4 AUX HOIST ATB SWITCH LOCATED IN LUFFING BOOM (031-300-100-507) W8 A B C D A B AUX HOIST LINE RIDER C (048-500-060-035) D © Hirschmann / Rev.11 7. .5 Electrical Wiring .07/04/08 190215_- .Line Rider System (page 5) DRAWING 5. Electrical Wiring For Luffing Boom – top section. Electrical Wiring For Luffing Jib Base Section. LUFFING JIB BASE SECTION BOOM JUNCTION BOX (031-300-100-446) BOOM JUNCTION BOX CABLE ASSY (031-300-060-242) 1 2 3 4 A B C D A B C D LUFFING JIB ANGLE SENSOR (064-206-060-004) A A 1 B B 2 C C 3 A A 1 B B 2 CABLE REEL (031-300-100-501) 200 FT CABLE ASSY (031-300-100-508) 1 A A 2 B B LUFFING JIB TOP SECTION MAIN HOIST ATB SWITCH LOCATED IN LUFF JIB TOP (031-300-100-507) W8 (CABLE INTEGRAL W/ ATB SWITCH) 30-FT.12 Service Manual.6 Electrical Wiring . iFLEX5 / Expert Console 7.07/04/08 190215_- .Line Rider System (page 6) DRAWING 6. FIXED JIB TOP SECTION BY-PASS CONNECTOR (USED WHEN FIXED JIB NOT IN USE) (031-300-100-444) A B C D E F G 1 2 3 4 5 6 7 AUX HOIST ATB SWITCH LOCATED IN FIXED JIB (031-300-100-507) W8 2 B B 1 A A A A 1 B B 2 (CABLE INTEGRAL W/ ATB SWITCH) BY-PASS CONNECTOR (031-300-060-232) A A 2 B B 3 1 2 3 4 5 2 B B 1 A A BY-PASS CONNECTOR (031-300-100-532) JUNCTION BOX LUFF JIB TOP SECT (031-300-100-535) A B C D E F G A B C D E F G 1 2 3 4 5 6 7 1 2 3 4 5 6 7 A B C D E A B C D E F G CABLE ASSY (031-300-100-421) A B C D E A B C D E F G 1 2 1 2 3 4 S 1 2 3 4 5 6 S JUNCTION BOX FIXED JIB TOP SECT (031-300-100-522) © Hirschmann / Rev. Jib Top Section and 30’ Fixed Jib Section. . Browse to location of the files to be uploaded. LMLGv11. 8. . 20. Record information on the Calibration information sheet. 6. Upload C3a_v304. 12. then Power ON. 7. 9). then DAY. CRANE NO. angle set wrong or bad sensor. PRESS “W” then “25” then Enter a +/or – value to get proper block weight indication. After uploading these files. 4. 17. Browse to location of the TLK and DATA files to be uploaded Ensure correct software is used. Upload CAG_20080219. 10.brn. Press “K” to exit back to the main screen. Upload these filesYou will see software information in the Terminal window. Go to Load then Flashloader upload.brn. MONTH. date and the SN’s of PAT components etc. 2. bad transducer. Record on Calibration Information Sheet (pg. 21. After uploading these files.13 8 Quick calibration reference Warning: Switch power off when installing or removing components to the central unit/console Note: If the desired display can not be achieved the problem could be. 11. Ensure correct software is used. 13. Go to Load then Flashloader upload. PRESS "O" then "User code [699]". go to Tools then Copy to Eeprom then Copy All Configurations to Eeprom. Mechanically zero the angle and slew angle sensors Zero lineriders and slew angle sensors through the console. YEAR. Ensure correct software is used. 1. Example: C/:PAT/IFLEX. © Hirschmann / Rev. If any indications cannot be calibrated to SAE recommendations contact Hirschmann ECS. Connect PC to the Console.07/04/08 190215_- . the last 5 digits of the crane serial number. Verify Area of Definition is switching properly.brn. correct software should come from Hirschmann ECS or PAT approved source. correct software should come from Hirschmann ECS or PAT approved source. Browse to location of the files to be uploaded C/:PAT/IScout. Power OFF disconnect the PC from the IScout console. Acquire a test data sheet and fill in the crane model. After load has been calibrated verify load and radius indications at two spots high angle and low angle. Directions are in the iSCOUT Operator’s Manual page 51 using the ACCESS CODE “67676”. Power up PC and open IFLASH software go to Program then Terminal.brn and linkbelt_can_n1. 9. 16. Copy all files. Connect PC/laptop to IFLEX central unit using null modem cable. Do not continue with further calibration until you have contacted Hirschmann ECS. Repeat steps 19 and 20 (if necessary). 5. Power ON. D4_v306. Go to Load then Flashloader upload. 18. MAIN LINE RIDER CALIBRATION get main block weight with main linerider block only. PRESS “W” then “11” then enter a +/or – value to get proper load + rigging + block indication. Power OFF. There will be text in the Terminal window assuring you are connected to the system.brn and linkbelt_can_n2. correct software should come from Hirschmann ECS or PAT approved source and should be for the Crane model and serial number. Then ”W” again to get to Serial Eeprom menu. Pick a known load with main linerider block only. Power ON. 15. From the Terminal window PRESS "T" then "Y" to initialize the data. 3.. 14. Note: Do not operate crane out of the load chart for the model crane being calibrated. Boom crane to the test load. 19. This will eliminate E:57 also. Copy all files. 22. Go to Tools then Copy to Eeprom then Copy All Configurations to Eeprom. S/N.brn. wrong software. Then ”W” again to get to Serial Eeprom menu.XX inside LS. PRESS "K" to exit Hook weight+ rigging + known load Change this value until load display is correct Note: Start with a +/. Select parameterfile for download process Browse to location of the download_ser_EEPROM.LS= XX. Repeat steps 23 and 24 (if necessary). Record information on the Calibration information sheet (pg. Press “K” to exit back to the main screen. 25. linerider block only. MB-V= X ADDRESS NR.LS= XX. 3). MB-V= X ADDRESS NR. © Hirschmann / Rev. Browse to location where calibration information is stored name the file Crane Model_Serial Number. Pick a known load with aux.Version_ serial_eeprom. 8. 28. PRESS “W” then “26” then enter a +/or – value to get proper block weight indication.LS= XX.10. linerider block only. PRESS "K" to exit Hook weight+ rigging + known load Change this value until load display is correct Note: Start with a +/.100. 8. If the cutoff is not correct contact Hirschmann ECS.LS= XX. Use “X” function to determine cutoff %(pg.2 Auxiliary Linerider IFLASH Terminal Display Remarks OM= XXXX. 25 OM= XXXX. If the load display is good and the cutoff is 90% to 100%.10. 27. After load has been calibrated verify load and radius indications at two spots high angle and low angle.1 Main Linerider IFLASH Terminal Display Remarks OM= XXXX. 26. Perform a cutoff test with a load on the Load Chart. MB-V= X ADDRESS NR.100. PRESS “W” then “12” then enter a +/or – value to get proper load + rigging + block indication. Go to Load then Flashloader download. 9).adr file. iFLEX5 / Expert Console 23. Note: Do not operate crane out of the load chart for the model crane being calibrated.07/04/08 190215_- .brn and save.14 Service Manual.XX inside LS.XX inside LS. 12 User Inputs PRESS "W" PRESS "K" PRESS "W" Hook weight load Change this value until load display is correct Note: Start with a +/. 26 OM= XXXX. 24. MB-V= X ADDRESS NR. If any indications cannot be calibrated to SAE recommendations contact Hirschmann ECS. SAVE CALIBRATION information. . 11 User Inputs PRESS "W" PRESS "K" PRESS "W" Hook weight load Change this value until load display is correct Note: Start with a +/.XX inside LS. AUXILIARY LINE RIDER CALIBRATION get main block weight with aux. Record information on the Calibration information sheet. Furthermore.3 Function X: Cutoff test User Input PRESS "X" Hand Terminal Display Enter measured radius or "ENTER" Enter measured radius. iFLASH PC is a software toolbox used for configuration.: iFLASH PC is a program for Microsoft Windows operating systems as of Windows 98. 32 MB RAM Graphics: o VGA graphic card o Resolution 800 x 600 (1024 x 768 recommended). Press RAT R/A = XXXX ENTER CUTOFF = XXXX PRESS "K" OM= XXXX. iFLASH PC supports the user with additional dialogs for easy operation of the system.XX inside LS.15 8. Record this on the test sheet. uploading. MB-V= X The cutoff percent will be shown on the hand terminal. the following conditions should be satisfied: • • • © Hirschmann / Rev. Within the terminal program. RS232 interface To install iFLASH PC on a PC. PRESS "K" to exit 9 9. basic functions can be executed using the menu selection. SLI.2 • • System prerequisites PC min. and downloading BRN files. Press RAT LOAD = XXXX "ENTER“ ACT LOAD = XXXX Enter actual load. ECIS and ¼" VGA console. The user and control system primarily communicate via a terminal program by using a serial interface. . 486 / 100 MHz Operating systems: o Windows 98 or higher o Windows NT4 with Service Pack 6 o Windows 2000 or higher Memory: o 15 MB free memory on hard disk o min. start-up and service of PAT devices with RTOS operating systems such as iFLEX5.1 iFLASH iFLASH PC introduction iFLASH PC supports the user in the terminal. DS85. especially when exchanging data. 9.07/04/08 190215_- .LS= XX. and hoist position. Note: Only upload files received from PAT America.1 Terminal The terminal window is the communication center for the system. which include measurements of boom. and sensors. System software is the operating software. and TLK that will be uploaded for operation. To upload. data.16 Service Manual. folder icon © Hirschmann / Rev. 9. iFLEX5 / Expert Console 9. All outgoing messages from the system are shown in this window.07/04/08 190215_- . . proceed as follows: 1. allowing for troubleshooting system inputs. which calculates and displays the system function. These are: 9. output. Data software is crane dimensional data. Upload one or all three files as necessary to update your system. Initiate the upload process by selecting Flash loader upload from the Program Menu 2.2 Flash loader upload This dialog is used to transfer data (BRN files) into the Flash storage of the system.3. There are 3 different file types system. Both data and TLK software are required for the system software to operate. to browse for location of software on PC. TLK software is the load charts. sheaves offset.3 Program menu The Menu program contains the actual work functions for exchanging data with iFLEX5.3. Choose the open folder icon. 00 – main boom. the file name begins with a D and then is followed by 6 to 9 digits. 4.07/04/08 190215_- .BRN and press Open. 10 – fixed jib. the crane model number and 2 digits. Ensure that file extension reads .brn. the file name begins with a T and then is followed by 6 to 9 digits. The following is an explanation of the software file names: • System software: DGCTvXXX. where DGCT is the software designation.brn) • TLK software: TXXXXXXXX.17 3. . v is for version and 10H is the version number) • Data software: DXXXXXXXX. Highlight the software file you choose to upload. 5. and 20 – tele jib. the crane model number and 2 digits. Select directory of where the software is stored in from the “look in” box.brn. press the “Start Upload” Icon.. (example D22101c00.brn.brn) After the correct file is selected. Start upload © Hirschmann / Rev. (example T22101c00.brn (example: DGCTv10H. The 2 digits are. 7.07/04/08 190215_- . iFLEX5 / Expert Console 6. © Hirschmann / Rev. the upload process will begin. At this point. Ensure the parameters correspond with the settings below before proceeding. . and select “OK”.18 Service Manual. The following software files must be given to you from Hirschmann ECS in order to down load the Data (download_ser_EEPROM. as indicated in the Status bar.19 8.07/04/08 . retry the procedure or contact PAT service. If there is a transfer failure you will get an error message in the status bar.3 Flash loader download This dialog is used to transfer data from the flash memory of the iFLEX5 onto the PC. After file successfully transferred. 9. . it will now have a check make by it as shown. 4. Select “Keep BIN file”. 2. Exit If necessary. Choose the open folder icon to “select parameterfile for download process” and browse for file location. Initiate the upload process by selecting Flash loader upload from the Program Pull-down Menu. 3. this process will need to be completed for each of the three file system. and TLK.adr). “Generate BRN file” will already be selected.3. data. A download is executed as follows: 1. 190215_- © Hirschmann / Rev. Select the “EXIT” icon. .07/04/08 190215_- . 6.02…). iFLEX5 / Expert Console 5. © Hirschmann / Rev. (example HC238_8979900_ser_EEPROM.brn).20 Service Manual. The progress bar will increase in blue as the precentage.01. Select “Start Download” to begin down load. Choose the open folder icon to “select filename for received data”. Name the file as follows: Crane Model plus Serial number last 5 digits (XXXXX) and revision #(00. folder icon folder icon Start download If there is a transfer failure you will get an error message in the status bar. retry the procedure or contact PAT service. .07/04/08 190215_- .21 10 CALIBRATION INFORMATION SHEET © Hirschmann / Rev.