I LINE V series catalogue 2014-2015(2015.08.18)

Schneider Electric buswayI-LINE® V Medium-high power busway trunking system Dedicated solution for high-rise building (400A-3200A) Transformer/Switchboard connection (4000–6300A) Catalogue 2016 Consistent Quality, Competitive Price Up to 20% space saving Better use of space High investment efficiency Long-life expectance No repetitive investment Green Energy saving, recyclable product Flexible & Simple Simple design, installation and maintenance Cost Saving Well balance of budget and quality, performance, reliability Contents Company Introduction 1 Presentation 4 Description 6 Application 10 Characteristics 11 Design Guide 12 Catalogue Number Coding 14 Common Catalogue Number 17 Physical Data 20 Transformer/Switchboard connection 36 Temperature wireless monitoring 56 Make the most of your energy SM 4 . Schneider Electric’s profile The global specialist in energy management As a global specialist in energy management with operations in more than 100 countries. supplying to more than 25 countries since 1999 2.000 plus employees achieved sales of 24 billion euros in 2012.000 km of Schneider busbar trunking has been sold around the world. 1 . best evidence to prove its quality The only busway manufacturer in Asia Pacific under UL. Non-residential Building. and Data Centers & Networks and in Residential.000+ More than 1500 busway installations are in operation in Asia Pacific and more than 500 in Middle East. efficient. ASTA Diamond listing and follow-up service on busway product ISO ISO OHSA 9001 14001 18001 More than 70. Focusing on making energy safe. productive and green. through an active commitment to help individuals and organizations make the most of their energy. reliable. Schneider Electric offers integrated solutions across multiple market segments. including leadership positions in Utilities & Infrastructure. the Group's 140. Industries & Machines Manufacturers. Schneider Busway Guangzhou Trustworthy Manufacturer 25+ Factory is established in Guangzhou. China to serve the Asia Pacific and Middle East market. KEMA KEUR. 3 Degree of protection of assembly 10. save time for people to run away from the fire 2 .3.2.1 Thermal stability 10. KEMA-KURE certification mark guarantee product range and production line in compliance with latest IEC 61439 2 Excellent integration between Schneider busway and PIU Schneider breaker Tap-off unit was tested as Excellent integration incorporated inside per IEC61439-6 separately between busway and PIU tap-off unit 3 Prevent the spread of fire through building penetration for 240 min 10.2 Resistance to abnormal heat and fire due to internal electric effects 10.4 Clearances distances 10.2.102 Fire resistance in building penetration 1 Full verifications for all ratings Whole product range (400A-3200A) was certified.2 Power-frequency withstand voltage 10.5.2.4 Creepage distances 10.2 Resistance to corrosion 10.9.12 Electromagnetic compatibility (EMC) 10.2 Effective continuity between the exposed conductive parts of the BTS and the protective circuit 10.5 Lifting 10.7 Internal electrical circuits and connections 10.11 Short-circuit withstand strength 10. 10.2.2.3.Reliable quality with complete certification The whole busway range (400A—3200A) tested in an independent IEC accredited lab according to the IEC 61439-6.10 Temperature-rise limits 10.5.2.7 Marking 10.101 Resistance to flame propagation 10.6 Incorporation of switching devices and components 10.101 Ability to withstand mechanical loads 10. Prevent the further spread of fire.13 Mechanical operation 10.3 Impulse withstand voltage 10.2.2.102 Fire resistance in building penetration Resist the smoke spread and penetration.102 Thermal cycling test 10.6 Mechanical impact 10.3 Short-circuit withstand strength of the protective circuit 10.8 Terminals for external conductors 10.9. Advantages of busway system Busway is an innovative pre-fabricated and pre-tested solution to transport and distribute power. re-allocate. environmentally friendly ■ Consume less natural resource ■ No toxic emission in case of fire 3 . busway has better heat dissipation. less voltage drop. compared with conventional cable power distribution. busway solution has below advantages: cable busway Safety ■ It is mandatory to verify the design of busway and test the busway as per latest IEC 61439-6 standard (25 design verifications) and routine tests need to be done before ex-factory. requiring less labor than cable cable busway Green ■ Busway is recyclable. longer life expectancy than that of cable Installation ■ Busway installation is easier and faster. Hence the quality of busway is guaranteed and the electrical characteristic is known cable Flexibility ■ Very easy to remove. not require detailed layout of each load Compactness ■ Busway occupies much less space than that in cable of same rating busway Performance ■ Thanks to the compact sandwich design. and expand the loads ■ Easier design. Presentation 2 1 3 1 2 3 Straight Length Feed Units Elbow Fittings ■ Available from 600-4000mm. 10mm ■ Supply connections to allow the ■ Standard elbow increment busbar trunking to be connected to □ Flatwise elbow the switchboard’s busbar or to the □ Edgewise elbow transformer ■ Non-standard elbow □ Flanged end □ Double elbow □ End cable tap box □ Offset elbow 4 . □ Edgewise hanger ampere rating from 16A to 250A □ Bolt-on unit with Schneider breaker. 5 4 6 4 5 6 Fixing Supports Tap-off Unit End Closure ■ Vertical support ■ All I-LINE V tap-off units are The end closure protects and insulates □ Fixed hanger compatible with I-LINE V busbar the conductor ends and is fitted to the □ Spring hanger trunking system last section. ■ Horizontal support ■ Category: □ Flatwise hanger □ Plug-in unit with Schneider breaker. ampere rating from 400A to 1000A 5 . ensure low surface contact resistance and low voltage drop Reliable insulation ■ Two layers surrounding each bus bar. investment saving ■ Free of orientation ■ 3500V AC testing for every piece before ex-factory High quality conductor ■ 99. special color is optional upon customer’s request ■ No deformation. This standard internal barrier allows busway to extend through wall or floors without creating open space for a ‘Chimney effect’ fire path ■ Improve system’s ventilation. 130ºC. more durable and rigid enclosure. satisfy higher ampere rating ■ Less space required for installation. cracking on enclosure during transportation. no need to consider de-rating factor. 4 layers between phases ■ Class B. safe in the event of fire Housing ■ Galvanized steel. totally enclosed housing ■ Universal Installation. stronger. better anti-corrosion.Description Straight length ■ 9 ratings available from 400A to 3200A ■ Available polarities: 3L +PE. no toxic emission. Sandwich structure. higher mechanical strength ■ Paint: Epoxy electrostatic powder finish ■ Color: ANSI 49 gray. 3L +N+PE ■ Maximum rated voltage: 1000 Volts ■ Earth option: Internal 50% capacity aluminum earth or Internal 50% capacity copper earth ■ Insulation voltage: 1000 Volts ■ The neutral conductor has the same cross-section and capacity as the phase conductor Compact size. Vendor certified polyester film (DuPont Mylar) ■ Excellent dielectric performance ■ Over 40 years of application record without failure ■ Halogen free.97% purity of copper ■ Silver plated copper in full length ■ Minimize surface oxygenation. regardless of the mounting position ■ The accumulation of dirt on exposed busbars and possibility of accidental contact of busbars are greatly reduced ■ No ‘Chimney effect’: Continuous air spaces inside I-LINE V busway housing are closed off with special barriers to help prevent the spread of smoke and gases in the event of a fire in the area of the busway installation. handling and installation 6 . no toxic emission in case of fire The busbar trunking has a low combustible load. ships. hospitals. they produce large amounts of smoke that can be a serious safety Example: hazard.523. Coordination of the Schneider Electric system results in complete control of the electrical network ■ Installation standards IEC 60 364 chapter 5. it is preferable to use busbar trunking. 20 kg of PVC) produces: □ complicates rescue work ■ 4400 m3 of smoke ■ Smoke toxicity: ■ 7. In the event of a fire. schools. Paralleling many cables leads to uneven distribution of currents and the risk of abnormal temperature rise ■ The busbar trunking and tap-off units are designed to guarantee the safety of personnel and equipment: □ fully silver-plated copper contact solution □ bolted connections with tightening torque guaranteed by torque nuts □ foolproof system to avoid the risk of assembly errors Its metal enclosure and high protection degree protect the busbar trunking from all external aggressions (corrosion.7 kg of corroded steel □ carbon monoxide (danger of asphyxiation) Complete safety ■ Busbar trunking temperature rise and short-circuit withstand are known and independent of the installation. Halogen-sensitive applications ■ Public buildings (infrastructures. etc.) and service-activity buildings ■ Sensitive processes (production of electronic components. etc. etc).) ■ Buildings with evacuation difficulties (high-rises.e.Description Safety of life and property With Schneider Busway. 7 . the busbar trunking does not emit any gas or toxic smoke. etc. Consequences of a fire in a 100 m2 office with electrical ■ Reduced visibility: distribution by cables.5 m3 of hydrochloric acid □ hydrogen chloride gas (highly toxic) ■ 3. Its construction uses very little consumable material and is halogen free. rodents.6 stipulate that above 4 parallel cables. The busbar trunking helps prevent the propagation of a fire through partition walls and floors. □ risk of panic 200 kg of cables (i.) Schneider Busway contains no PVCs When PVCs burn. ■ Belleville washer provides equal pressure over the complete joint contact area to ensure proper electrical contact ■ Double. it also can be connected to the tap-off unit directly to feed power. The outer head will break off when the correct torque is achieved. provide high degree of protection Fixed Joint Pak ■ Besides the basic functions of standard joint pak. it also can be connected to the tap-off unit directly to feed power Fixed joint pak VISI-TITE Bolt The double head design. plug and play ■ Auto shutter design in the tap-off opening. For maintenance of the joint or when busway is relocated. Three types of joint pak are available for extension. No need to purchase a replacement bolt. 8 . silver plated surface contact ensure a good current continuity Standard joint pak ■ Adjustable range: +/. provide better electrical characteristics by increasing the connection area and reduce malfunction risk. the VISI-TITE Bolt should be tightened to 37 lb-ft (50Nm) VISI-TITE Bolt with a torque wrench. General Joint pak allows for quick removal of lengths from the busbar trunking runs for load shifting or maintenance. It also can be removed and relocated on the opposite end of the length for the last minute job change. A second bolt head remains to allow for joint maintenance or busbar relocation.5mm Standard Joint Pak ■ Provide mechanical and electrical connection.Description Innovative technology Integrate the tap-off opening and joint unit into one component. allows customers to tighten the joint to the proper torque using a standard spanner. ensure earth continuity Plug-in joint pak Plug-in Joint Pak ■ Besides the basic functions of standard joint pak. short-circuit and earthing malfunction protection ■ Transparent shield inside the PIU can prevent direct contact with live part Protection ■ IP rating up to 54.Description Tap-off Units ■ Plug-in type: □ Rating: 16A to 250A □ Connect with busway through spring jaws ■ Bolt-on type: □ Rating: 400A to 1000A □ Connect with busway through busbars and bolts Spring jaw design ■ The spring jaw is composed of different metal—copper and steel ■ The spring design ensures the plug-in jaw always has firm and tight contact with the busbar regardless of hundreds of times of operation and temperature fluctuation Safe protection ■ All tap-off units equipped with Schneider circuit breaker only. fully compatible with busway system ■ Schneider circuit breaker can provide complete overload. the unit cannot be switched ON Earthing ■ Earthing establishes at first and switches off at last as to protect workers against electrical contact shock 9 . excellent resistance to water and dust Triple interlock mechanism ■ Tap-off unit cannot be switched ON until installed in the right position ■ When the unit is switched ON. the door cannot be opened or removed from the busway ■ When the door is open. supermarket. Transformer/ Switchboard connection 2. Vertical distribution. 10 . metro. Horizontal distribution. from the substation to the loads in workshop 3. in garage. Lighting application. etc.Application I-LINE V series medium-high power busway trunking system (400A . exhibition center.3200A) Application 1. from the substation to the loads of each high rise floor 4. 138 0.130 0.7 63 94.039 0.285 0.151 0.108 0.135 0.007 0.141 0.Characteristics I-LINE V series medium-high power busway trunking system (400A .081 0.L4: Loads 11 .L2.003 0.021 0.108 0.121 0.042 0.028 0.046 0.128 0.050 0.8 0.130 0.144 0.146 0.141 0.145 0.136 0.L1.021 Protective conductor (PE) Average resistance at an ambient temperature 10-3 Ω/m 0.155 0.020 Average reactance at Inc and at 50Hz X1 10-3 Ω/m 0.065 0.663 0.104 0.105 0.117 0.017 Average resistance at Inc R1 10-3 Ω/m 0. For the case of loads distributed over the run.123 0.112 0.140 0.157 0.150 0.022 0.135 0.123 0.010 0.128 0.9 0.028 0.139 0.85 0.058 0.105 0.059 0.129 0.084 0.083 0.121 0.422 0.338 0.254 0.565 0.135 0.116 0.123 0.101 0.125 0.144 0.5 105 143 143 143 220 Resistance Average resistance at an ambient temperature R20 10-3 Ω/m 0.003 0.004 0.2 56.129 0. the voltage drops need times the load distribution factor.109 formula The load distribution factor k u = k x √3 x (R1 cosφ + X1 sin φ ) x Ib x L where u  the composite voltage drop of the system (V) R1 and X1 the mean resistance and reactance values of the system (10-3Ω/m) Ib  the current of the circuit being considered (A) L  the length of the system being considered (M) cos φ  the load power factor being considered k  the load distribution factor P:Power L.110 0.141 0.95 0.027 0.032 0.116 0.3200A) Rated Current A 400 630 800 1000 1250 1600 2000 2500 3200 Compliance with standards IEC/EN 61439-6 Rated Operating Voltage Ue V 1000 1000 1000 1000 1000 1000 1000 1000 1000 Rated Insulation Voltage Ui V 1000 1000 1000 1000 1000 1000 1000 1000 1000 Operating Frequency f Hz 50 50 50 50 50 50 50 50 50 IP rating IP 54/55/65 Allowable rated short-time withstand current (t=1s) lcw kA 22 27 30 45 50 65 65 65 100 Allowable rated peak current lpk kA 46.121 0.113 0.141 0.161 0.L3. in volts (V) per metre at 50 Hz with concentrated load.042 0.104 0.116 0.135 0.050 0.114 0. For a cosineφ of 1 V/m 0.126 0.107 0.006 Average impedance at Inc and at 50Hz Z1 10-3 Ω/m 0.111 0.097 0.122 0.115 Voltage drop (the load distribution factor=1) Line-to-line voltage drop.012 0. 8 6…9 0.9 Elevators and general service 0. The loads do not all operate at the same time and.7 Conference rooms 0. Heating . The floors do not all operate at the same time and.5 Large office 0.7 10…40 0. a stacking or simultaneity factor Ks and Kf has to be taken into account: Ib floor=Σ Ib load x Ks (as above) Ib = Σ Ib floor x Kf Application Kf coefficient Apartments 1 Lighting for commercial using 0. as they are not continuously at full load. A 20 % reserve is recommended.Design Guide I-LINE V series medium-high power busway trunking system (400A . as they are not continuously at full loads. a stacking or simultaneity factor Ks has to be taken into account: Ib = Σ Ib load x Ks Application Number of loads Ks coefficient Lighting.4 Vertical layout 12 . remember to take into account future increases in the number Horizontal layout of machines.3200A) Determining the current rating (lb) ■ Determined by the transformer capacity: Usc:400/230V Usc:690/400V P (kVA) In (A) Usc (%) Isc (KA) Ib (A) P (kVA) In (A) Usc (%) Isc (KA) Ib (A) 50 72 4 2 400 50 42 4 1 400 100 144 4 4 400 100 84 4 2 400 160 231 4 6 400 160 133 4 3 400 250 361 4 9 400 250 210 4 5 400 400 577 4 14 630 400 336 4 8 400 630 909 4 23 1000 630 526 4 13 630 800 1155 6 19 1250 800 672 6 11 800 1000 1443 6 24 1600 1000 840 6 14 1000 1250 1804 6 30 2000 1250 1050 6 17 1250 1600 2309 6 38 2500 1600 1330 6 22 1600 2000 2886 6 48 3200 2000 1680 6 28 2000 2500 3608 6 60 4000 2500 2094 6 35 2500 3150 4545 6 76 5000 3150 2635 6 44 3200 ■ Determined by the equipment loads: Calculation of the total current (Ib) absorbed by a run is equal to the sums of the currents absorbed by all of the loads. ■ Determined by the floor loads: Calculation of the total current (Ib) absorbed of one building is equal to the sums of the currents absorbed by all of the load of all floors.6 Small office 0. 1 Distribution of main circuits 2…3 0.9 4…5 0.6 40 and over 0.5 Caution: for industrial installations. Design Guide I-LINE V series medium-high power busway trunking system (400A - 3200A) ■ Determined by the application place: Application Rating Range (A) Production line 630-1250 Process equipment 1000-1600 Load center 800-1000 Transformer/ Switchboard connection 1250-3200 High-rise building power supply 400-6300 Identifying the IPxx protection DD210006 DD210014 DD210531 DD210007 DD210532 DD210008 DD210017 DD210009 DD210018 DD210010 DD210019 DD210011 DD210012 DD210013 Choosing the busbar trunking rating according to ambient temperature Ambient Temperature Multiplying Factor 55°C 1 60°C 0.95 65°C 0.90 70°C 0.85 75°C 0.80 13 Catalogue Number Coding I-LINE V series medium-high power busway trunking system (400A - 3200A) Catalogue-number composition (I-LINE V Busway) ■ One letter designating the application. C FV 4 5 2 0 G FE M 54 Busbar material Code Copper C Type Code Feeder F Series Code I-LINE V V Polarity Code 3L+N+PE (Internal Copper earth) 6 3L+N+PE (Internal Aluminium earth) 5 3L+PE 3 Rating Code 400A 04 630A 06 800A 08 1000A 10 1250A 12 1600A 16 2000A 20 2500A 25 3200A 32 Type of PE Code 50% capacity of PE G 100% capacity of PE GG Type Generic Code Code Feeder -- Elbow EL Flanged End FE Flat Tee T End Tap Box ETB Discrete Code Code Straight Length ST Edgewise Elbow LE Flatwise Elbow LF Edgewise Offset Elbow OE Flatwise Offset Elbow OF Double Left Elbow DL Double Right Elbow DR Degree of protection Code IP54 54 IP55 55 IP65 65 Generic catalogue # describes all the features of busway (e.g. copper, ampere rating, IP rating, 3/4 poles except length. Hence it is not for describing individual pieces of busway but rather for quotation/contract/invoicing purposes. The unit is 1 piece (for fittings) or 1 meter (for straights). Discrete catalogue # describes all the features of busway including length of the individual pieces. With the discrete catalogue number itself, it tells the detailed length of busway and is sufficient for production purposes. We also call this as BOM(Bill of Materials). Generic Discrete Example1 EQV CFV4620GM54 Qty=1000mm CFV4620G1000STM54 QTY=1 Example2 CFV4610GEL Qty=1 + CFV4610G0500LEIS0250B0250M54 QTY=1 CFV4610G Qty=500 mm 14 Catalogue Number Coding I-LINE V series medium-high power busway trunking system (400A - 3200A) Joint Pak C JPN 3 10 V M Conductor Code Copper C Type Code Standard joint pak JPN Plug-in type joint pak JPP Fixed type joint pak JPF Polarity Code 3L+N+PE 4 3L+PE 3 Rating Code 400A 04 630A 06 800A 08 1000A 10 1250A 12 1600A 16 2000A 20 2500A 25 3200A 32 15 Catalogue Number Coding I-LINE V series medium-high power busway trunking system (400A .0 3 Vigi Option Code Without Vigi - With Vigi V Code IP rating 54 16 .3200A) Tap-off unit with Schneider circuit breaker (16A-1000A) P1 V 5 CVS F 4 160 G 1 V M 54 Type Code Plug-in (16-250A) P1 Bolt-on (400-1000A) P2 Series Code I-LINE V V Polarity Code 3L+N+PE 5 3L+PE 3 Type of Breaker Code CVS CVS NSX NSX Interrupting Current Code 36KA F 50KA N 70KA H Breaker Polarity Code 3 poles 3 4 poles 4 Rated Current (16A-1000A) Code 160A 160 Earthing Code With earth G Type of Trip Unit Code Thermal magnetic 1 Micrologic 2 ETS 2. Direction Current (A) (Standard Edgewise (Standard Flatwise Elbow. No. No. Plug-in Type 400 CJPP404VM 630 CJPP406VM 800 CJPP408VM 1000 CJPP410VM 1250 CJPP412VM 1600 CJPP416VM 2000 CJPP420VM 2500 CJPP425VM 3200 CJPP432VM Fixed Type 400 CJPF404VM 630 CJPF406VM 800 CJPF408VM 1000 CJPF410VM 1250 CJPF412VM 1600 CJPF416VM 2000 CJPF420VM 2500 CJPF425VM 3200 CJPF432VM 17 . No.Common Catalogue Number I-LINE V series medium-high power busway trunking system (400A . mm) L Type 400 250 230 CFV4604GELM54 Alternative 630 250 230 CFV4606GELM54 Alternative 800 250 230 CFV4608GELM54 Alternative 1000 250 250 CFV4610GELM54 Alternative 1250 250 260 CFV4612GELM54 Alternative 1600 250 330 CFV4616GELM54 Alternative 2000 250 360 CFV4620GELM54 Alternative 2500 250 360 CFV4625GELM54 Alternative 3200 250 360 CFV4632GELM54 Alternative Flatwise Tee 400 230 CFV4604GTM54 Alternative 630 230 CFV4606GTM54 Alternative 800 230 CFV4608GTM54 Alternative 1000 250 CFV4610GTM54 Alternative 1250 260 CFV4612GTM54 Alternative 1600 330 CFV4616GTM54 Alternative 2000 360 CFV4620GTM54 Alternative 2500 360 CFV4625GTM54 Alternative 3200 360 CFV4632GTM54 Alternative Joint Pak Rated Current (A) Cat. Feed Unit Rated Current (A) Cat.3200A) Below Sheets just list products of IP54 and 50% capacity Copper earth. No. Connection End Tap Box 400 CFV4604GETBM54 Cable 630 CFV4606GETBM54 Cable 800 CFV4608GETBM54 Cable 1000 CFV4610GETBM54 Cable 1250 CFV4612GETBM54 Cable 1600 CFV4616GETBM54 Cable 2000 CFV4620GETBM54 Cable 2500 CFV4625GETBM54 Cable 3200 CFV4632GETBM54 Cable Flanged End Rated Current (A) Cat. Connection Standard 400 CFV4604GFEM54 Transformer/ Switchboard 630 CFV4606GFEM54 Transformer/ Switchboard 800 CFV4608GFEM54 Transformer/ Switchboard 1000 CFV4610GFEM54 Transformer/ Switchboard 1250 CFV4612GFEM54 Transformer/ Switchboard 1600 CFV4616GFEM54 Transformer/ Switchboard 2000 CFV4620GFEM54 Transformer/ Switchboard 2500 CFV4625GFEM54 Transformer/ Switchboard 3200 CFV4632GFEM54 Transformer/ Switchboard Elbow Rated Dimension Dimension Cat. mm) Elbow. No. 400 CFV501ECM54 630 CFV501ECM54 800 CFV502ECM54 1000 CFV503ECM54 1250 CFV503ECM54 1600 CFV504ECM54 2000 CFV505ECM54 2500 CFV505ECM54 3200 CFV506ECM54 Wall Flange Rated Current (A) Cat. No. Hanger Rated Current (A) Cat. 1250 CFV503V 1600 CFV505V 2000 CFV505V 2500 CFV505V 3200 CFV505V Vertical Spring Hanger 400 CFV503VS 630 CFV503VS 800 CFV503VS 1000 CFV503VS 1250 CFV503VS 1600 CFV505VS 2000 CFV505VS 2500 CFV505VS 3200 CFV505VS End Closure Rated Current (A) Cat. 400 CFV501WF 630 CFV501WF 800 CFV502WF 1000 CFV503WF 1250 CFV503WF 1600 CFV504WF 2000 CFV505WF 2500 CFV505WF 3200 CFV506WF 18 . No.3200A) Below Sheets list accessories which are available for 3L+N+PE and 3L+N products. 1250 CFV503HF 1600 CFV504HF 2000 CFV505HF 2500 CFV505HF 3200 CFV506HF Edgewise Horizontal Hanger 400 CFV501HE 630 CFV501HE 800 CFV502HE 1000 CFV503HE 1250 CFV503HE 1600 CFV504HE 2000 CFV505HE 2500 CFV505HE 3200 CFV506HE Vertical Fixed Hanger 400 CFV503V Vertically indoor installation: 630 CFV503V The maximum distance 800 CFV503V between hangers shall be 1000 CFV503V less than 4m. Remarks Flatwise Horizontal Hanger 400 CFV501HF Horizontally indoor 630 CFV501HF installation: The maximum 800 CFV502HF distance between hangers 1000 CFV503HF shall be less than 2m.Common Catalogue Number I-LINE V series medium-high power busway trunking system (400A . Rated Interrupting Polarity of Cat.4 P1V5CVSN3050G1M54 200 50 3. please replace the V5 with V3.4 P2V5CVSN3800G3M54 CVSH Rated Interrupting Polarity of Cat.4 P1V5CVSN3016G1M54 80 50 3.4 P2V5CVSH3630G3M54 500 70 3.4 P1V5CVSN3025G1M54 100 50 3.4 P1V5CVSN3032G1M54 125 50 3.4 P2V5CVSF3800G3M54 CVSN Rated Interrupting Polarity of Cat.4 P1V5CVSH3250G1M54 Note: For 3 poles Tap-off unit.4 P1V5CVSF3250G1M54 CVSN Rated Interrupting Polarity of Cat.4 P1V5CVSN3100G1M54 32 50 3. please contact Schneider local representative.4 P1V5CVSH3063G1M54 250 70 3.4 P2V5CVSF3500G3M54 800 36 3.4 P1V5CVSF3080G1M54 25 36 3. Rated Interrupting Polarity of Cat.4 P1V5CVSF3050G1M54 200 36 3. 400 36 3. No. No.4 P1V5CVSF3100G1M54 32 36 3.4 P1V5CVSF3040G1M54 160 36 3. please replace the V5 with V3.4 P1V5CVSH3050G1M54 200 70 3.4 P1V5CVSF3025G1M54 100 36 3.4 P2V5CVSN3400G3M54 630 50 3.4 P1V5CVSN3080G1M54 25 50 3. No.4 P2V5CVSF3400G3M54 630 36 3.1000A) CVS breaker Plug-in Tap-off unit with Thermal magnetic trip unit CVSF Rated Interrupting Polarity of Cat. Rated Interrupting Polarity of Cat.Tap-off Unit Number Coding Schneider circuit breaker Tap-off unit (16A .4 P2V5CVSH3400G3M54 630 70 3. No. No.4 P1V5CVSF3200G1M54 63 36 3.4 P1V5CVSN3160G1M54 50 50 3.4 P1V5CVSH3032G1M54 125 70 3. (380V/415V).4 P2V5CVSH3800G3M54 Note: 1) For 3 poles Tap-off unit. No. 19 . 400 70 3.4 P1V5CVSF3016G1M54 80 36 3.4 P1V5CVSH3040G1M54 160 70 3.4 P2V5CVSH3500G3M54 800 70 3. Rated Interrupting Polarity of Cat. (380V/415V).4 P1V5CVSN3040G1M54 160 50 3. No.4 P1V5CVSH3200G1M54 63 70 3. Current (A) Current kA breaker Current (A) Current kA breaker (380V/415V). Rated Interrupting Polarity of Cat.4 P2V5CVSN3500G3M54 800 50 3. No.4 P1V5CVSF3160G1M54 50 36 3. CVS breaker Bolt-on Tap-off unit with ETS2. (380V/415V). Rated Interrupting Polarity of Cat. 2) For 1000A Tap-off unit.4 P1V5CVSN3200G1M54 63 50 3.4 P1V5CVSH3125G1M54 40 70 3.4 P1V5CVSN3250G1M54 CVSH Rated Interrupting Polarity of Cat.4 P1V5CVSF3063G1M54 250 36 3.4 P1V5CVSH3160G1M54 50 70 3.4 P2V5CVSN3630G3M54 500 50 3. Current (A) Current kA breaker Current (A) Current kA breaker (380V/415V).4 P1V5CVSH3025G1M54 100 70 3. Current (A) Current kA breaker Current (A) Current kA breaker (380V/415V) (380V/415V) 16 70 3. No.4 P1V5CVSF3032G1M54 125 36 3.4 P1V5CVSN3063G1M54 250 50 3. No. Current (A) Current kA breaker Current (A) Current kA breaker (380V/415V) (380V/415V) 16 36 3.4 P1V5CVSH3080G1M54 25 70 3. Current (A) Current kA breaker Current (A) Current kA breaker (380V/415V) (380V/415V) 16 50 3. 400 50 3.0 trip unit CVSF Rated Interrupting Polarity of Cat.4 P1V5CVSH3016G1M54 80 70 3.4 P1V5CVSH3100G1M54 32 70 3.4 P1V5CVSN3125G1M54 40 50 3. Current (A) Current kA breaker Current (A) Current kA breaker (380V/415V). No.4 P1V5CVSF3125G1M54 40 36 3. No.4 P2V5CVSF3630G3M54 500 36 3. 5 B 3200A 423 56. IP rating 54: Standard 1500mm.0 36.CFV43··G····STM·· CFV45··G····STM·· CFV46··G····STM·· 3L+N+PE. IP rating 54: 4000mm CFV4610G2500STM54     rating length   IP rating (1) We supply 4 kinds of standard lengths.0 B Ordering Complete the catalogue number by replacing “●●” by Type Length Cat. other lengths are special orders. 1500mm.0 A W 800A 123 16.0 19.0 A W 630A 80 12. 20 .     rating IP rating 4000mm Discrete catalogue number of 1000A straight feeder. the rating. CFV43··G····STM·· CFV45··G····STM·· CFV46··G····STM·· CFV4610GM54 2000mm. Special 600mm .5 10.Physical Data I-LINE V series medium-high power busway trunking system (400A .0 B 2000A 337 35.5 46. No. 2000mm.0 25. 3L+PE 3L+N+PE 3L+N+PE Example: (Internal Al earth) (Internal Copper earth) Generic catalogue number of 1000A straight feeder.5 A 1250A 150 23.0 A 98mm 98mm 1600A 283 29. 2500mm.0 A 1000A 150 19.5 11.3200A) Straight Length Note: Joint Pak and Straight Length are packed and dispatched separately. N L3 L2 L1 PE Dimension Rated Current (A) W (mm) G (kg/m) G (kg/m) Figure 3L+N+PE 3L+PE N L3 L2 L1 PE 400A 80 11. 3L+N+PE.0 B Figure A Figure B 2500A 337 44. 3000mm and 4000mm. length and IP rating.0 14.0 30.0 16. 3000mm. (Figure A.3200A) Plug-in Joint Pak W 60 160 Fixed Joint Pak W 102 160 Note: The width of Joint Pak is same as Straight Length of corresponding rating. B) Rated Current (A) Standard Type Plug-in Type Fixed Type 3L+PE 3L+N+PE 3L+PE 3L+N+PE 3L+PE 3L+N+PE 400 CJPN304VM CJPN404VM CJPP304VM CJPP404VM CJPF304VM CJPF404VM 630 CJPN306VM CJPN406VM CJPP306VM CJPP406VM CJPF306VM CJPF406VM 800 CJPN308VM CJPN408VM CJPP308VM CJPP408VM CJPF308VM CJPF408VM 1000 CJPN310VM CJPN410VM CJPP310VM CJPP410VM CJPF310VM CJPF410VM 1250 CJPN312VM CJPN412VM CJPP312VM CJPP412VM CJPF312VM CJPF412VM 1600 CJPN316VM CJPN416VM CJPP316VM CJPP416VM CJPF316VM CJPF416VM 2000 CJPN320VM CJPN420VM CJPP320VM CJPP420VM CJPF320VM CJPF420VM 2500 CJPN325VM CJPN425VM CJPP325VM CJPP425VM CJPF325VM CJPF425VM 3200 CJPN332VM CJPN432VM CJPP332VM CJPP432VM CJPF332VM CJPF432VM 21 .Physical Data I-LINE V series medium-high power busway trunking system (400A . No.3200A) Feed Units End Tap Box A 541 450 Rated Current (A) A (mm) Cat. 3L+N+PE 3L+N+PE (Internal Al earth) (Internal Copper earth) 400 200 CFV4504GETBM54 CFV4604GETBM54 630 200 CFV4506GETBM54 CFV4606GETBM54 800 270 CFV4508GETBM54 CFV4608GETBM54 1000 270 CFV4510GETBM54 CFV4610GETBM54 1250 270 CFV4512GETBM54 CFV4612GETBM54 1600 457 CFV4516GETBM54 CFV4616GETBM54 2000 457 CFV4520GETBM54 CFV4620GETBM54 2500 457 CFV4525GETBM54 CFV4625GETBM54 3200 543 CFV4532GETBM54 CFV4632GETBM54 End Closure 106 23 B Rated Current (A) B (mm) Cat. 3L+N+PE 400 96 CFV501ECM54 630 96 CFV501ECM54 800 139 CFV502ECM54 1000 166 CFV503ECM54 1250 166 CFV503ECM54 1600 299 CFV504ECM54 2000 353 CFV505ECM54 2500 353 CFV505ECM54 3200 439 CFV506ECM54 22 . No.Physical Data I-LINE V series medium-high power busway trunking system (400A . IP rating 54: measure 600mm 1600 CFV4516G····FE*M54 CFV4616G····FE*M54 CFV4610G0400FEBM54 2000 CFV4520G····FE*M54 CFV4620G····FE*M54     Rating ····    *   IP rating 2500 CFV4525G····FE*M54 CFV4625G····FE*M54 ···· . Complete the catalogue number by replacing “●●” by Current (A) 3L+N+PE 3L+N+PE the rating and IP rating.without joint pak Flanged Collar and Cutout Dimensions Rated Current (A) H (mm) G (mm) W (mm) J (mm) 400 190 140 440 370 630 190 140 440 370 800 260 210 440 370 1000 260 210 440 370 1250 260 210 440 370 1600 447 397 440 370 2000 447 397 440 370 2500 447 397 440 370 3200 533 485 440 370 Flanged Collar Hole Location and Spacing Rated Current (A) N Holes Hole Location and Spacing A (mm) B (mm) C (mm) D (mm) E (mm) 400 10 171 86 60 174 408 630 10 171 86 60 174 408 800 10 241 121 60 174 408 1000 10 241 121 60 174 408 1250 10 241 121 60 174 408 1600 12 428 143 60 174 408 2000 12 428 143 60 174 408 2500 12 428 143 60 174 408 3200 12 514 171 60 174 408 23 .the length of the straight feeder of flanged end 3200 CFV4532G····FE*M54 CFV4632G····FE*M54 * = B or S. No.3200A) Flanged End Standard Flanged End L Flanged Collar and Cutout Dimensions Ordering Type Rated L (mm) Cat. B . 3L+N+PE: 400 CFV4504G····FE*M54 CFV4604G····FE*M54 CFV4610GFEM54 630 CFV4506G····FE*M54 CFV4606G····FE*M54 800 CFV4508G····FE*M54 CFV4608G····FE*M54     Rating IP rating 1000 CFV4510G····FE*M54 CFV4610G····FE*M54 Discrete catalogue number of 1000A flanged end. (Internal Al earth) (Internal Copper earth) Example: Standard All ratings 200mm CFV45··G····FE*M54 CFV46··G····FE*M54 Generic catalogue number of 1000 A flanged end. S . Made to 200mm - 1250 CFV4512G····FE*M54 CFV4612G····FE*M54 3L+N+PE.Physical Data I-LINE V series medium-high power busway trunking system (400A . 400mm.with joint pak. 3L+N+PE 3L+N+PE (Internal Al earth) (Internal Copper earth) 400 1 CFV4504GFEM54 CFV4604GFEM54 630 1 CFV4506GFEM54 CFV4606GFEM54 800 50 2 CFV4508GFEM54 CFV4608GFEM54 1000 70 2 CFV4510GFEM54 CFV4610GFEM54 1250 70 2 CFV4512GFEM54 CFV4612GFEM54 1600 50 3 CFV4516GFEM54 CFV4616GFEM54 2000 70 3 CFV4520GFEM54 CFV4620GFEM54 2500 70 3 CFV4525GFEM54 CFV4625GFEM54 3200 90 3 CFV4532GFEM54 CFV4632GFEM54 24 . No.Physical Data I-LINE V series medium-high power busway trunking system (400A .3200A) Flanged End Termination Details N L3 L2 L1 PE S S S S Rated Current (A) S (mm) 400 70 630 70 800 70 1000 70 1250 70 1600 70 2000 70 2500 70 3200 70 Flanged End Outline Figures Figure 1 Figure 2 Figure 3 Rated Current (A) A (mm) Figure Cat. 3200A) Flatwise Tee Rated Current (A) L (mm) Cat. Edgewise Elbow Current (A) (mm) (mm) 3L+N+PE (2a) 3L+N+PE (2b) 400 250 250 CFV4604G0500LEIS0250B0250M54 CFV4604G0500LEOS0250B0250M54 630 250 250 CFV4606G0500LEIS0250B0250M54 CFV4606G0500LEOS0250B0250M54 A 800 250 250 CFV4608G0500LEIS0250B0250M54 CFV4608G0500LEOS0250B0250M54 1000 250 250 CFV4610G0500LEIS0250B0250M54 CFV4610G0500LEOS0250B0250M54 Standard 1250 250 250 CFV4612G0500LEIS0250B0250M54 CFV4612G0500LEOS0250B0250M54 (min) 1600 250 250 CFV4616G0500LEIS0250B0250M54 CFV4616G0500LEOS0250B0250M54 B 2000 250 250 CFV4620G0500LEIS0250B0250M54 CFV4620G0500LEOS0250B0250M54 2500 250 250 CFV4625G0500LEIS0250B0250M54 CFV4625G0500LEOS0250B0250M54 3200 250 250 CFV4632G0500LEIS0250B0250M54 CFV4632G0500LEOS0250B0250M54 Note: Internal Aluminum earth is available. Current (A) (mm) (mm) 3L+N+PE (1a) 3L+N+PE (1b) A 400 230 230 CFV4604G0460LFIS0230B0230M54 CFV4604G0460LFOS0230B0230M54 630 230 230 CFV4606G0460LFIS0230B0230M54 CFV4606G0460LFOS0230B0230M54 800 250 250 CFV4608G0500LFIS0250B0250M54 CFV4608G0500LFOS0250B0250M54 1000 260 260 CFV4610G0520LFIS0260B0260M54 CFV4610G0520LFOS0260B0260M54 Standard 1250 260 260 CFV4612G0520LFIS0260B0260M54 CFV4612G0520LFOS0260B0260M54 (min) 1600 330 330 CFV4616G0660LFIS0330B0330M54 CFV4616G0660LFOS0330B0330M54 B 2000 360 360 CFV4620G0720LFIS0360B0360M54 CFV4620G0720LFOS0360B0360M54 2500 360 360 CFV4625G0720LFIS0360B0360M54 CFV4625G0720LFOS0360B0360M54 3200 400 400 CFV4632G0800LFIS0400B0400M54 CFV4632G0800LFOS0400B0400M54 Note: Internal Aluminum earth is available. No. No. 3L+N+PE L 400 230 CFV4604G0690TFS0230B0230S0230M54 L 630 230 CFV4606G0690TFS0230B0230S0230M54 L 800 250 CFV4608G0750TFS0250B0250S0250M54 1000 260 CFV4610G0780TFS0260B0260S0260M54 1250 260 CFV4612G0780TFS0260B0260S0260M54 1600 330 CFV4616G0990TFS0330B0330S0330M54 2000 360 CFV4620G1080TFS0360B0360S0360M54 2500 360 CFV4625G1080TFS0360B0360S0360M54 3200 400 CFV4632G1200TFS0400B0400S0400M54 Note: Internal Aluminum earth is available. Type Rated Current (A) Dimension (mm) A B Made to measure All min ~ 600 min ~ 600 2a 2b 25 . No. Type Rated Current (A) Dimension (mm) A B Made to measure All  min ~ 600  min ~ 600 1a 1b Type Rated A B Cat. Flatwise Elbow Type Rated A B Cat.Physical Data I-LINE V series medium-high power busway trunking system (400A . 3200A) Double Right Elbow A Rated Cat. Type Rating (A) Dimension (mm) A B C 400 230 250 120 A 630 230 250 120 800 250 250 140 C 1000 260 250 160 Standard (min) 1250 260 250 160 1600 330 250 220 2000 360 250 250 A 2500 360 250 250 C 3200 360 250 290 B B Made to measure All min~600 min~600 min~600 OF OE B B C C A A 3a 3b 26 . Physical Data I-LINE V series medium-high power busway trunking system (400A .ANo. Current (A) 3L+N+PE (3a) 3L+N+PE (3b) 400 CFV4604G0600DRIB0250C0120S0230M54 CFV4604G0600DROB0250C0120S0230M54 630 CFV4606G0600DRIB0250C0120S0230M54 CFV4606G0600DROB0250C0120S0230M54 800 CFV4608G0640DRIB0250C0140S0250M54 CFV4608G0640DROB0250C0140S0250M54 1000 CFV4610G0670DRIB0250C0160S0260M54 CFV4610G0670DROB0250C0160S0260M54 1250 CFV4612G0670DRIB0250C0160S0260M54 CFV4612G0670DROB0250C0160S0260M54 C C 1600 CFV4616G0800DRIB0250C0220S0330M54 CFV4616G0800DROB0250C0220S0330M54 2000 CFV4620G0860DRIB0250C0250S0360M54 CFV4620G0860DROB0250C0250S0360M54 2500 CFV4625G0860DRIB0250C0250S0360M54 CFV4625G0860DROB0250C0250S0360M54 B B 3200 CFV4632G0900DRIB0250C0290S0360M54 CFV4632G0900DROB0250C0290S0360M54 DR Note: Internal Aluminum DL earth is available. Physical Data I-LINE V series medium-high power busway trunking system (400A .3200A) Double Left Elbow A Rated Cat. No. Current (A) 3L+N+PE (4a) 3L+N+PE (4b) 400 CFV4604G0600DLIB0250C0120S0230M54 CFV4625G0860DLOB0250C0250S0360M54 630 CFV4606G0600DLIB0250C0120S0230M54 CFV4606G0600DLOB0250C0120S0230M54 800 CFV4608G0640DLIB0250C0140S0250M54 CFV4608G0640DLOB0250C0140S0250M54 1000 CFV4610G0670DLIB0250C0160S0260M54 CFV4610G0670DLOB0250C0160S0260M54 1250 CFV4612G0670DLIB0250C0160S0260M54 CFV4612G0670DLOB0250C0160S0260M54 C 1600 CFV4616G0800DLIB0250C0220S0330M54 CFV4616G0800DLOB0250C0220S0330M54 2000 CFV4620G0860DLIB0250C0250S0360M54 CFV4620G0860DLOB0250C0250S0360M54 2500 CFV4625G0860DLIB0250C0250S0360M54 CFV4625G0860DLOB0250C0250S0360M54 3200 CFV4632G0900DLIB0250C0290S0360M54 CFV4632G0900DLOB0250C0290S0360M54 B Note: Internal Aluminum earth is available. DL Type Rating (A) Dimension (mm) A B C 400 230 250 120 A 630 230 250 120 800 250 250 140 C 1000 260 250 160 Standard (min) 1250 260 250 160 1600 330 250 220 2000 360 250 250 2500 360 250 250 C 3200 360 250 290 B Made to measure All min~600 min~600 min~600 OE B B C C A A 4a 4b 27 . Current C (A) 3L+N+PE (5a) 3L+N+PE (5b) 400 CFV4604G0590OFIS0230O0130B0230M54 CFV4604G0590OFOS0230O0130B0230M54 630 CFV4606G0590OFIS0230O0130B0230M54 CFV4606G0590OFOS0230O0130B0230M54 A C 800 CFV4608G0670OFIS0250O0170B0250M54 CFV4608G0670OFOS0250O0170B0250M54 B B 1000 CFV4610G0720OFIS0260O0200B0260M54 CFV4610G0720OFOS0260O0200B0260M54 OF OE OF 1250 CFV4612G0720OFIS0260O0200B0260M54 CFV4612G0720OFOS0260O0200B0260M54 1600 CFV4616G0990OFIS0330O0330B0330M54 CFV4616G0990OFOS0330O0330B0330M54 2000 CFV4620G1100OFIS0360O0380B0360M54 CFV4620G1100OFOS0360O0380B0360M54 2500 CFV4625G1100OFIS0360O0380B0360M54 CFV4625G1100OFOS0360O0380B0360M54 3200 CFV4632G1190OFIS0360O0470B0360M54 CFV4632G1190OFOS0360O0470B0360M54 Note: Internal Aluminum earth is available.3200A) Flatwise Offset Elbow A Rated Cat. Type Rating (A) Dimension (mm) A B C 400 230 230 130 630 230 230 130 800 250 250 170 1000 260 260 200 Standard (min) 1250 260 260 200 1600 330 330 330 2000 360 360 380 2500 360 360 380 3200 360 360 470 Made to measure All min~600 min~600 min~600 A A C C B B 5a 5b 28 . No. A A Physical Data C C I-LINE V series medium-high power busway trunking system B B DR DL (400A . A Current (A) 3L+N+PE (6a) 3L+N+PE (6b) 400 CFV4604G0650OEIS0250O0150B0250M54 CFV4604G0650OEOS0250O0150B0250M54 C 630 CFV4606G0650OEIS0250O0150B0250M54 CFV4606G0650OEOS0250O0150B0250M54 800 CFV4608G0650OEIS0250O0150B0250M54 CFV4608G0650OEOS0250O0150B0250M54 1000 CFV4610G0650OEIS0250O0150B0250M54 CFV4610G0650OEOS0250O0150B0250M54 1250 CFV4612G0650OEIS0250O0150B0250M54 CFV4612G0650OEOS0250O0150B0250M54 1600 CFV4616G0650OEIS0250O0150B0250M54 CFV4616G0650OEOS0250O0150B0250M54 2000 CFV4620G0650OEIS0250O0150B0250M54 CFV4620G0650OEOS0250O0150B0250M54 B 2500 CFV4625G0650OEIS0250O0150B0250M54 CFV4625G0650OEOS0250O0150B0250M54 OE 3200 CFV4632G0650OEIS0250O0150B0250M54 CFV4632G0650OEOS0250O0150B0250M54 Note: Internal Aluminum earth is available.C Physical Data I-LINE V series medium-high power busway B trunking system DL (400A . Type Rating (A) Dimension (mm) A B C 400 250 250 150 630 250 250 150 800 250 250 150 1000 250 250 150 Standard (min) 1250 250 250 150 1600 250 250 150 2000 250 250 150 2500 250 250 150 3200 250 250 150 Made to measure All min~600 min~600 min~600 A A B B 6a 6b 29 . No.3200A) Edgewise Offset Elbow Rated Cat. 3200A) Wall and Floor Flange (WF) Rated Current (A) A (mm) Cat. No. 400 192 CFV501WF 630 192 CFV501WF 800 235 CFV502WF 1000 262 CFV503WF 1250 262 CFV503WF 1600 395 CFV504WF 2000 449 CFV505WF 2500 449 CFV505WF 3200 535 CFV506WF Rated Current (A) Straight Flanged Flatwise Elbow/Wall Thickness Edgewise Elbow/Wall Thickness Lengths End 100 200 300 400 500 600 100 200 300 400 500 600 Y W Y W W Y Y W (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 400 130 148 240 490 148 300 350 400 450 500 550 130 279 329 379 429 479 529 630 130 148 240 490 148 300 350 400 450 500 550 130 279 329 379 429 479 529 800 173 148 310 490 148 342 392 442 492 542 592 173 279 329 379 429 479 529 1000 200 148 310 490 148 365 415 465 515 565 615 200 279 329 379 429 479 529 1250 200 148 310 490 148 365 415 465 515 565 615 200 279 329 379 429 479 529 1600 333 148 497 490 148 502 552 602 652 702 752 333 279 329 379 429 479 529 2000 387 148 497 490 148 559 609 659 709 759 809 387 279 329 379 429 479 529 2500 387 148 497 490 148 559 609 659 709 759 809 387 279 329 379 429 479 529 30 .Physical Data I-LINE V series medium-high power busway trunking system (400A . 3200A) Hanger Installation Rated Current (A) A (mm) B (mm) Cat. not supplied. Flatwise Horizontal Hanger 400 186 148 CFV501HF 630 186 148 CFV501HF 800 229 191 CFV502HF 1000 256 218 CFV503HF 1250 256 218 CFV503HF 1600 389 351 CFV504HF 2000 443 405 CFV505HF 2500 443 405 CFV505HF 3200 521 483 CFV506HF not supplied. No. No.Physical Data I-LINE V series medium-high power busway trunking system (400A . Edgewise Horizontal Hanger Rated Current (A) A (mm) Cat. 400 183 CFV501HE 630 183 CFV501HE not supplied. 800 226 CFV502HE 1000 253 CFV503HE 1250 253 CFV503HE 1600 386 CFV504HE 2000 440 CFV505HE 2500 440 CFV505HE 3200 526 CFV506HE 31 . Vertical Fixed Hanger Rated Current (A) Cat.Physical Data I-LINE V series medium-high power busway trunking system (400A . No. 2.3200A) Vertical Fixed Hanger not supplied. 400 CFV503V 630 CFV503V 800 CFV503V 1000 CFV503V 1250 CFV503V 1600 CFV505V 2000 CFV505V 2500 CFV505V 3200 CFV505V 32 . The recommended maximum distance between fixed hangers is 4 meter. 400 CFV503VS 630 CFV503VS 800 CFV503VS 1000 CFV503VS 1250 CFV503VS 1600 CFV505VS 2000 CFV505VS 2500 CFV505VS 3200 CFV505VS 33 .Physical Data I-LINE V series medium-high power busway trunking system (400A .3200A) Vertical Spring Hanger not supplied. Spring Hanger Rated Current (A) Cat. No. No. of Bolt-on Tap-off Unit：P2V5 pppp 4 ppp G 1 V M54 Type of Rated breaker and current interrupting current 34 .Physical Data I-LINE V Tap-off Unit Plug-in Tap-off Unit (16A-250A) 117 217 248 566 22 269 44 109 Cat. No. of Plug-in Tap-off Unit：P1V5 pppp 3 ppp G 3 V M54 Type of Rated breaker and current interrupting current Bolt-on Tap-off Unit (400A-500A) 156 318 745 247 44 794 128 Cat. Physical Data I-LINE V Tap-off Unit Required Clearances for Tap-off Unit Mounting (Check these dimensions carefully before installing busway lengths) H Housing Width B 50mm Min N L3 L2 L1 PE A Tap-off Unit Rated Current (A) A (mm) B (mm) H (mm) Plug-in type 16-250 150 240 550 Bolt-on type 400-500 200 350 600 Note: Take care of installation orientation of Tap-off Unit. 35 . The dimension of “B” shown above is the open direction of cover. 36 .Solution Transformer/Switchboard connection I-Line II busway (4000A-6300A) is the solution for connection between transformer and switchboard. 3L +N+PE Earthing ■ I-Line II busway is furnished with the integral earthing as standard. The earthing is the busway housing itself and completely encloses the busbars. The earthing is continuous bonding between top and bottom plates. 5000A. etc.type FET FET can connect to the terminals of dry type transformer: ■ Saving copper materials in connection bar ■ Decreasing difficulty of site installation 37 . Coming complete with a mounting plate fitted: ■ directly to the roof of the switchboard ■ via the intermediary of a protective cover Standard flanged end Edgewise elbow flanged end Flatwise elbow flanged end Feed Unit for Dry Type Transformer . 6300A ■ Available polarities: 3L +PE. Ingegral Earth Bus Ingegral Earth Bus Connection to switchboard and transformer Flanged end can connect to a switchboard’s busbar.Solution Transformer/Switchboard connection Feeder ■ 3 ratings available: 4000A. generator set. It is rated at 50% capacity. or to the terminals of an transformer. ■ Internal Aluminum/Copper earthing is optional. 102 0. The unit is 1 piece (for fittings) or 1 feet (straights).114 0.055 Voltage drop (the load distribution factor=1) Line-to-line voltage drop. Flatwise Offset Elbow OF Double Left Elbow DL Generic Discrete Double Right Elbow DR Straight Length ST Example1 Degree of protection Code CFD2508G Qty=10 feet CFD2508G10ST Qty=1 IP54 54 EQV IP55 55 Example2 IP65 65 CFD2508GEL Qty=1 plece CFD2508GLFM11 Qty=1 + CFD2508G Qty=1.9 0.005 Average impedance at Inc and at 50Hz Z1 10-3 Ω/m 0.009 0.115 0. rating. For a cosineφ of 1 V/m 0. Discrete Code Code Discrete catalogue # describes all the features of busway including length Edgewise Elbow LE of the individual pieces.111 38 .116 0. the voltage drops need times the load distribution factor.013 0. For the case of loads distributed over the run.090 0.007 0. IP rating.95 0.006 0.008 Average resistance at Inc R1 10-3 Ω/m 0. copper.098 0.101 0. it tells Flatwise Elbow LF the detailed length of busway and is sufficient enough for production Edgewise Offset Elbow OE purposes. ampere Straight Length -.83 feet Rated Current A 4000 5000 6300 Compliance with standards IEC/EN 61439-6 Rated Operating Voltage Ue V 1000 1000 1000 Rated Insulation Voltage Ui V 1000 1000 1000 Operating Frequency f Hz 50 50 50 IP rating IP 54/55/65 Allowable rated short-time withstand current (t=1s) lcw kA 100 120 120 Allowable rated peak current lpk kA 220 264 264 Resistance Average resistance at an ambient temperature R20 10-3 Ω/m 0.095 0.015 0.012 0.008 0.101 0. Hence it is not for describing Elbow EL individual pieces of busway but rather for quotation/contract/invoicing Flanged End FE purposes.116 0.010 Protective conductor (PE) Average resistance at an ambient temperature 10-3 Ω/m 0. With the discrete catalogue number itself.112 0.Solution Transformer/Switchboard connection C F D 2 ● ●● G FE M ●● Busbar material Code Copper C Standard Code IEC D I-LINE II 2 Polarity Code 3L+PE 3 3L+N+PE (integral earth) 5 3L+N+PE (internal earth) 6 Rating Code 4000 40 5000 50 6300 63 Type of PE Code AL G CU GG Catalogue Numbering System .009 Average reactance at Inc and at 50Hz X1 10-3 Ω/m 0.g.013 0.102 0.112 0. in volts (V) per metre at 50 Hz with concentrated load. 3/4 poles etc except length.104 0.85 0.110 0.8 0.Generic v Discrete Type Generic Code Code Generic catalogue # describes all the features of busway (e. We also call this as BOM(Bill of Materials).112 0. IP rating 54: 5000 599 108. 10 feet. Type Length Cat.0 116.9     Rating IP rating Discrete catalogue number of 4000A straight feeder.7 108.9 CFD2640GGM54 6300 638 134. Example: 3L+N+PE (integral) 3L+N+PE (internal) 3L+PE Generic catalogue number of 4000A straight feeder.3 3L+N+PE.6 95.Solution Transformer/Switchboard connection Straight Length 3048 Ordering Dimension Complete the catalogue number by replacing “●●” by Rated Current (A) W (mm) G (kg/m) the rating. otherwise the unit is feet. No. 3L+N+PE. 3L+N+PE 3L+PE 4000 417 ACD17EC5M·· ACD17EC3M·· 5000 604 ACD24EC5M·· ACD24EC3M·· 157 6300 643 ACD25EC5M·· ACD25EC3M·· Note: ●● – Protection degree A 39 .6 70.8 146. length and IP rating. IP rating 54: CFD2640GG10STM54     Rating ●●   IP rating ●●= the length of the straight feeder. 3L+N+PE (integral) 3L+N+PE (internal) 3L+PE Standard 10 Feet CFD25··G10STM·· CFD26··GG10STM·· CFD23··G10STM·· Special 16 inches ~ 119 inches CFD25··G··STM·· CFD26··GG··STM·· CFD23··G··STM·· End Closure Rated Current (A) A (mm) Cat. No. the unit is inch. 4000 412 87.9 87. If the number is larger than 10. No.Solution Transformer/Switchboard connection Wall and Floor Flange (WF) Wall and Floor Flange Required Wall and Floor Openings Rated Current (A) A (mm) Straight Length Flanged End Cat. Y (mm) W (mm) Y (mm) W (mm) 4000 526 457 203 584 533 ACF17WF 5000 713 660 203 813 533 ACF24WF 6300 751 686 203 813 533 ACF25WF Rated Current (A) W (mm) Flatwise Elbow/Wall Thickness (mm) 100 200 300 400 500 600 Y (mm) 4000 203 686 737 788 839 890 941 5000 203 940 991 1042 1093 1144 1195 6300 203 1016 1067 1118 1169 1220 1271 Rated Current (A) W (mm) Edgewise Elbow/Wall Thickness (mm) 100 200 300 400 500 600 Y (mm) 4000 457 305 356 406 457 509 559 5000 660 305 356 406 457 509 559 6300 686 305 356 406 457 509 559 40 . No. No. 1a 1b 4000 CFD2640GG34LFIS17B17M·· CFD2640GG34LFOS17B17M·· Standard 5000 CFD2650GG42LFIS21B21M·· CFD2650GG42LFOS21B21M·· 6300 CFD2663GG42LFIS21B21M·· CFD2663GG42LFOS21B21M·· Dimension Type Rated Current (A) Dimension (mm) A B 4000 432 432 Standard (min) 5000 533 533 6300 533 533 Made to measure All min~1219 min~1219 41 .Solution Transformer/Switchboard connection Flatwise Elbow A B Type Rated Current (A) Cat. 3L+PE 3L+N+PE (integral) 4000 CFD2340GLFM17M·· CFD2540GLFM17M·· Standard 5000 CFD2350GLFM21M·· CFD2550GLFM21M·· 6300 CFD2363GLFM21M·· CFD2563GLFM21M·· Dimension Type Rated Current (A) Dimension (mm) A B 4000 432 432 Standard (min) 5000 533 533 6300 533 533 Made to measure All min~1219 min~1219 Flatwise Elbow (Internal Earth) Type Rated Current (A) Cat. B 3L+PE 3L+N+PE (integral) 4000 CFD2340GLEM11M·· CFD2540GLEM11M·· Standard 5000 CFD2350GLEM11M·· CFD2550GLEM11M·· 6300 CFD2363GLEM11M·· CFD2563GLEM11M·· A Dimension Type Rated Current (A) Dimension (mm) A B 4000 279 279 Standard (min) 5000 279 279 6300 279 279 Made to measure All min~1219 min~1219 Edgewise Elbow (Internal Earth) Type Rated Current (A) Cat. No.Solution Transformer/Switchboard connection Edgewise Elbow Type Rated Current (A) Cat. 2a 2b 4000 CFD2640GG22LEIS11B11M·· CFD2640GG22LEOS11B11M·· Standard 5000 CFD2650GG22LEIS11B11M·· CFD2650GG22LEOS11B11M·· 6300 CFD2663GG22LEIS11B11M·· CFD2663GG22LEOS11B11M·· Dimension Type Rated Current (A) Dimension (mm) A B 4000 279 279 Standard (min) 5000 279 279 6300 279 279 Made to measure All min~1219 min~1219 42 . No. Solution Transformer/Switchboard connection Double Left Elbow A Type Rated Current (A) Cat. No. 3a 3b 4000 CFD2640GG··DLIB··C··S··M·· CFD2640GG··DLOB··C··S··M·· Standard 5000 CFD2650GG··DLIB··C··S··M·· CFD2650GG··DLOB··C··S··M·· 6300 CFD2663GG··DLIB··C··S··M·· CFD2663GG··DLOB··C··S··M·· Dimension Type Rated Current (A) Dimension (mm) A B C 4000 432 279 330 Standard (min) 5000 533 279 457 6300 533 279 457 Made to measure All min~1219 min~1219 min~1016 43 . No. 3L+PE 3L+N+PE (integral) 4000 CFD2340G··DLB··C··S··M·· CFD2540G··DLB··C··S··M·· Made to measure 5000 CFD2350G··DLB··C··S··M·· CFD2550G··DLB··C··S··M·· 6300 CFD2363G··DLB··C··S··M·· CFD2563G··DLB··C··S··M·· C Dimension Type Rated Current (A) Dimension (mm) A B C B 4000 432 279 330 Standard (min) 5000 533 279 457 6300 533 279 457 Made to measure All min~1219 min~1219 min~1016 Double Left Elbow (Internal Earth) Type Rated Current (A) Cat. Solution Transformer/Switchboard connection Double Right Elbow A Type Rated Current (A) Cat. No. No. 3a 3b 4000 CFD2640GG··DRIB··C··S··M·· CFD2640GG··DROB··C··S··M·· Standard 5000 CFD2650GG··DRIB··C··S··M·· CFD2650GG··DROB··C··S··M·· 6300 CFD2663GG··DRIB··C··S··M·· CFD2663GG··DROB··C··S··M·· Dimension Type Rated Current (A) Dimension (mm) A B C 4000 432 279 330 Standard (min) 5000 533 279 457 6300 533 279 457 Made to measure All min~1219 min~1219 min~1016 44 . 3L+PE 3L+N+PE (integral) 4000 CFD2340G··DRB··C··S··M·· CFD2540G··DRB··C··S··M·· Made to measure 5000 CFD2350G··DRB··C··S··M·· CFD2550G··DRB··C··S··M·· 6300 CFD2363G··DRB··C··S··M·· CFD2563G··DRB··C··S··M·· C Dimension Type Rated Current (A) Dimension (mm) A B C B 4000 432 279 330 Standard (min) 5000 533 279 457 6300 533 279 457 Made to measure All min~1219 min~1219 min~1016 Double Right Elbow (Internal Earth) Type Rated Current (A) Cat. 6a 6b 4000 CFD2640GG··OFIS··O··B··M·· CFD2640GG··OFOS··O··B··M·· Standard 5000 CFD2650GG··OFIS··O··B··M·· CFD2650GG··OFOS··O··B··M·· 6300 CFD2663GG··OFIS··O··B··M·· CFD2663GG··OFOS··O··B··M·· Dimension Type Rated Current (A) Dimension (mm) A B C 4000 432 432 406 Standard (min) 5000 533 533 584 6300 533 533 635 Made to measure All min~1219 min~1219 min~1016 45 .Solution Transformer/Switchboard connection Flatwise Offset Elbow Type Rated Current (A) Cat. No. No. A 3L+PE 3L+N+PE (integral) B 4000 CFD2340G··OFS··O··B··M·· CFD2540G··OFS··O··B··M·· C Made to measure 5000 CFD2350G··OFS··O··B··M·· CFD2550G··OFS··O··B··M·· 6300 CFD2363G··OFS··O··B··M·· CFD2563G··OFS··O··B··M·· Dimension Type Rated Current (A) Dimension (mm) A B C 4000 432 432 406 Standard (min) 5000 533 533 584 6300 533 533 635 Made to measure All min~1219 min~1219 min~1016 Flatwise Offset Elbow (Internal Earth) Type Rated Current (A) Cat. 6a 6b 4000 CFD2640GG··OEIS··O··B··M·· CFD2640GG··OEOS··O··B··M·· Standard 5000 CFD2650GG··OEIS··O··B··M·· CFD2650GG··OEOS··O··B··M·· 6300 CFD2663GG··OEIS··O··B··M·· CFD2663GG··OEOS··O··B··M·· Dimension Type Rated Current (A) Dimension (mm) A B C 4000 279 279 152 Standard (min) 5000 279 279 152 6300 279 279 152 Made to measure All min~1219 min~1219 min~1016 46 . A 3L+PE 3L+N+PE (integral) C 4000 CFD2340G··OES··O··B··M·· CFD2540G··OES··O··B··M·· Made to measure 5000 CFD2350G··OES··O··B··M·· CFD2550G··OES··O··B··M·· 6300 CFD2363G··OES··O··B··M·· CFD2563G··OES··O··B··M·· Dimension B Type Rated Current (A) Dimension (mm) A B C 4000 279 279 152 Standard (min) 5000 279 279 152 6300 279 279 152 Made to measure All min~1219 min~1219 min~1016 Edgewise Offset Elbow (Internal Earth) Type Rated Current (A) Cat.Solution Transformer/Switchboard connection Edgewise Offset Elbow Type Rated Current (A) Cat. No. No. IP rating 54: CFD2640GG12FEBM54     Rating ●●  *  IP rating ●●= the length of the straight feeder of flanged end Flanged *= B or S. 3L+N+PE. (Holes) Flanged Collar Flanged Collar Flanged Collar and Cutout and Drilling Template 4000A-6300A Feeder Rated Current (A) Dimension (mm) A B C D 4000 480 121 119 - 5000 705 117 118 118 6300 705 117 118 118 4-pole with Earth Bus Rated Current (A) N Holes Dimension (mm) (Boltom View) E F G H J K W 4000 18 88 87 448 505 406 451 487 5000 22 88 87 673 730 406 451 487 6300 22 88 87 673 730 406 451 487 Physical Data Rated Current (A) Dimension (mm) S U 4000 127 173 5000 127 173 6300 127 173 4-pole with Earth Bus 47 . length and IP rating. B – with joint pak. No. Standard (min) 5000 254 3L+N+PE. 4000 254 Example: Generic catalogue number of 4000A flanged end. 3L+PE 3L+N+PE (integral) 3L+N+PE (internal) Standard all CFD23 ··G10FE*M·· CFD25 ··G10FE*M·· CFD26 ··GG10FE*M·· Made to 4000 CFD2340G··FE*M·· CFD2540G··FE*M·· CFD2640GG··FE*M·· measure 5000 CFD2350G··FE*M·· CFD2550G··FE*M·· CFD2650GG··FE*M·· A 6300 CFD2363G··FE*M·· CFD2563G··FE*M·· CFD2663GG··FE*M·· Dimension Ordering Type Rated Current (A) Dimension (mm) Complete the catalogue number by replacing “●●” by A the rating. 12 inch. IP rating 54: 6300 254 CFD2640GGFEM54 Made to measure All min~1219     Rating IP rating Discrete catalogue number of 4000A flanged end.Solution Transformer/Switchboard connection Flanged End Type Rated Current (A) Cat. S – without joint pak Cutout Collar 8 Dia. 25 95.45 184. 3L+N+PE (integral) 3L+N+PE (internal) 4000 CFD2540GFETM·· CFD2640GGFETM·· 5000 CFD2550GFETM·· CFD2650GGFETM·· 6300 CFD2563GFETM·· CFD2663GGFETM·· Notes: Flexible links and Adapter box are not included.25 Rated Current (A) Cat.80 6. No.23 DIA 304. No. of pieces required per phase & neutral 38.35 6300 FLEX563 16 TL type feed unit for dry type transformer Rated Current (A) Cat.75 44. No.10 4000 FLEX540 10 19.45 95.15 44.8 Hardware Large Belleville Washers Switchboard Bussing Rated Current (A) Figure Dimension (mm) A B C 4000 1 152 378 73 5000 2 114 565 111 A C A A C A C A B B 6300 2 152 604 73 Figure 1 Figure 2 Flexible Link 15.4 S Xp Phase Tap Earth 48 . Rated Current (A) Dimension (mm) S●● Xp W1 W2 4000 S10 203 412 385 5000 S12 254 600 573 6300 S16 305 638 611 Notes: ●●— array of holes on each single tap C L 150 Overall Dimensions 254 Rated Current (A) Dimension (mm) W2 W1 280 M N min L E S 150 M N E E 4000 160 to 300 55 1500 to 2600 375 to 728 40 5000 160 to 300 55 1500 to 2600 375 to 728 40 6300 160 to 300 55 1500 to 2600 375 to 728 40 30X14 Notes: Dimension “E” is based on the clearance of phase tap of transformer 80 Ø1 150 44.5 108 4 48 114 25. Please contact Schneider local office to order.Solution Transformer/Switchboard connection Flanged end termination details Busbar Trunking Flanged End or Quick Flange Tie Connector Grade 8.05 5000 FLEX550 13 14. Rated Current (A) Dimension (mm) S●● Xp W1 W2 4000 S8 203 412 385 L 5000 S12 254 600 573 150 W1 L/2 F 6300 S16 305 638 611 Notes: ●●— array of holes on each single tap. Xp Earth Phase Tap Angle bracket for TL & TT feed unit Rated Current (A) Cat.4 160 Xp 49 .5 4 48 6300 160 to 300 55 1380 to 2600 375 to 728 40 114 25. No. 254 W2 280 280 Overall Dimensions 150 N Rated Current (A) Dimension (mm) E E F N min L E S 4000 160 to 300 55 1380 to 2600 375 to 728 40 30X14 5000 160 to 300 55 1380 to 2600 375 to 728 40 80 150 Ø1 108 44. 14X23 150 44.5 150 40 25. please refer to TL or TT type. Please contact Schneider local office to order. No.4 S Notes: Dimension “E” is based on the clearance of phase tap of transformer. 3L+N+PE (integral) 3L+N+PE (internal) 4000 CFD2540GFETM·· CFD2640GGFETM·· 5000 CFD2550GFETM·· CFD2650GGFETM·· 6300 CFD2563GFETM·· CFD2663GGFETM·· Notes: For dimension. 3L+N+PE (integral) 3L+N+PE (internal) 4000 CFD2540GFETM·· CFD2640GGFETM·· 5000 CFD2550GFETM·· CFD2650GGFETM·· 6300 CFD2563GFETM·· CFD2663GGFETM·· Notes: Flexible links and Adapter box are not included.Solution Transformer/Switchboard connection TT type feed unit for dry type transformer Rated Current (A) Cat. Solution Transformer/Switchboard connection Flatwise Horizontal Hanger Rated Current (A) Dimension A (mm) B (mm) Cat. Hardware to secure channel to floor and hanger to channel not suppled. Catalog Number HFV 28 Housing 28 width 51 Note: Allow 13. Dimensions: Millimeters Finished floor or curb Rated Current (A) Cat. No. Rated Current (A) Dimension A (mm) Cat. 4000 501 463 HF16F 5000 688 650 HF24F 6300 726 688 HF25F Nuts and 13 mm drop rods not supplied. No. No.25 inches (337 mm) above curb or floor to of joint for proper installation of tie channel cover. Edgewise Horizontal Hanger Nuts and 13 mm drop rods not supplied. 4000 527 HF16E 5000 714 HF24E 6300 752 HF26E Vertical Fixed Hanger Channel. 4000 HFV 5000 HFV 6300 HFV 50 . No. 51 Dimensions: Millimeters 51 Finished floor or curb Rated Current (A) Cat. Square hole. Hardware to secure channel to floor and hanger to channel not supplled.Solution Transformer/Switchboard connection Vertical Spring Hanger Channel. 4000 HFVS8 5000 HFVS8 6300 HFVS8 51 . 14 mm Housing HFVS8 28 28 width Note: Allow 21 inches (533 mm) above curb or floor to of joint for proper installation of tie channel cover. Real-time monitoring and timely alert for identifying potential fault 3. quality of busway is increasingly highly requested by clients. economy and convenience requested by different industries. especially reliability of busway. Concern of different industries Stability Delivery Installation Maintenance Price Construction ** ***** ***** **** ***** Industry *** ** ** ** ** Resource **** ***** ***** ***** **** Health care ***** ** ***** **** *** Data center ***** ***** ***** ***** * Benefits to clients Stability 1. High precision and stable transmission Economy 1. I-Line V temperature wireless monitoring system is developed by Schneider for satisfying reliability. no extra wiring 2. conveniently getting parameter 3. Simple system. Convenient installation. High scalability. Low cost in one-time procurement 2. simple operation and maintenance 52 . Low cost in installation and commission 3. Low cost in maintenance Convenience 1. Monitor parameter of crucial position 2.Solution Temperature wireless monitoring Requirement of Clients With the continuous development of busway application. operating loads 2 key technologies Temperature sensing technology Wireless Wireless Wireless Wireless Wireless Wireless 1. 7*24 non-stop digital output. Monitoring range: -55°C~+125°C. Self-healing technology. AES128 coding technology. strong interference-killing feature. decreasing 50% of Increase of fault points. resolution ratio up to 12 bits Terminal Terminal Terminal Terminal Terminal Terminal 2. MANET. Temperature rise Tips Joint Pak of I-Line V offer combine connection and plug-in opening into one point. convenient maintenance and stable transmission Real-time monitor 3 physical hierarchy Sensor hierarchy Collect data at the terminals of system and transfer to digital signals then output Data transmission hierarchy Upload signal immediately through wireless transmission technology Interface hierarchy Display data through HMI 53 . so the temperature of connection point insulation resistance can reflect the working status of electric system. Zigbee wireless transmission technology which transmission distance is up to 2000 m and can penetrate through 3 floors 2. Simultaneous monitoring of ambient and conductor temperature 3. connection point is the most important and weakest point at which 36% of wiring Increase Decline of of loop faults happen. ensuring stability of busway system. satisfying EMC standard 3.Solution Temperature wireless monitoring 1 key point Increase of contact resistance In busway system. Accuracy tolerance: ±1 Wireless transmission technology Data Collection 1. Manufactures All busbar trunking shall be I-LINE V busbar trunking manufactured by Schneider Electric. Certificate a) The busbar. 3 – Phase. Manufactured Units 1. Busbars a) Busbars shall be of hard drawn sliver-plated high conductivity copper of 99. should pass full type tests specified in IEC 61439:2012. General a) The busbar trunking system shall be sandwich construction. The minimum rated insulation voltage shall be 1000V. INTERTEK). Final field measurements shall be made by the contractor prior to release of the busbar trunking for fabrication by the manufacturer. approximate footage. The degree of protection of the busbar trunking system should be IP54 for vertical run and IP65 for horizontal run in accordance with IEC 60529.97% purity. All busbar trunking products and fittings (straight length. mechanical and thermal stress under fault condition at a service voltage of 1000V 50Hz. 54 .) shall be in accordance with IEC 61439:2012 and from the same manufacturer as the busbar trunking system.g. Basic Construction 1.Suggested Specifications I-LINE V series medium-high power busway trunking system (400A . Busbar trunking so modified is unacceptable without the written consent of the manufacturer. The certificate shall be issued by an international independent testing authority (e. cable tap box and tap-off unit. B. Modifications of busbar trunking to make it totally enclosed by other than the busbar trunking manufacturer voids the manufacturer’s warranty. 3. 2. 4 or 5 Wire with 50% capacity earth busbar. b) The busbar trunking housing shall be totally enclosed non-ventilated for protection against mechanical damage and dust accumulation. DEKRA. b) There shall be no bolts passing through the busbars of the busway. tap-off units etc. The neutral conductor should have the same cross-sectional area as the phase conductor. C.g. of full range and each rating. c) The ampere ratings. ASTA DIAMOND) should be on the product offering a visible assurance to all of full product safety testing. are shown on the plan. c) The totally enclosed housing shall be manufactured by the busbar trunking manufacturer.3200A) A. flanged ends. d) The temperature rise at any point of the busbar trunking enclosure shall not exceed 55K above ambient temperature when operation at rated current. Short Circuit Ratings and Tests The whole busbar trunking system shall be capable of withstanding the short circuit of the electrical installation without damaging the electrical. KEMA-KEUR. b) A product safety mark (e. factory inspection and ongoing surveillance under independent authority to ensure the ongoing safety of product. fitting. etc. Epoxy insulation is not allowed. Housing a) The busbar trunking housing shall be constructed of code gauge steel to reduce hysteresis and eddy current loses and shall be provided with a suitable protective finish of ANSI 49 grey epoxy paint. b) Rated operation voltage of the busbar trunking is 1000V. elbow. The electrical contractor shall be responsible for routing the busbar trunking to coordinate with the other trades. 2. And it shall pass at least 500 hours salt spray test to ensure the anticorrosion ability. c) Each busbar shall be insulated with Class B (130°C DuPont Mylar). Joint a) The busbar trunking joint shall be of the bolt type which utilizes a high strength steel bolt(s) and Belleville washers to maintain proper pressure over a large contact surface area. 55 . The MCCB used inside the tap-off unit shall be from the same manufacturer. 5. The plug-in jaw shall be spring design composed of different metal to ensure the firm and tight contact with the busbar. Tap-off Units 1.g. F. d) Access shall be required to only one side of the busbar trunking for tightening joint bolts. D. INTERTEK).Suggested Specifications I-LINE V series medium-high power busway trunking system (400A . c) The bolt shall be two-headed design to indicate when proper torque has been applied and require only a standard long handle wrench to be properly activated. E. Hanger spacing shall be noted on layout drawings and shall not exceed manufacturer’s recommendations.3200A) 3. 3. The earthing contact of the tap-off unit shall always be made before that of the live conductors and the last to break during removal. Support of Busbar Trunking 1. e) It shall be possible to remove any joint connection assembly to allow electrical isolation or physical removal of a busbar trunking length without disturbing adjacent busbar trunking lengths. 2. 2. DEKRA. Indoor busbar trunking shall be approved for hanger spacing of up to 2 meters for horizontally mounted runs and 4 meters for vertically mounted runs. And it must connect to the earth bar of busway to ensure the safety. Covers of all tap-off units must have interlocks to prevent the cover from being opened when the switch is in the ON position. 4. Presence of transparent shield shall be inside to avoid direct contact of human 6. Voltage Drop The voltage drop (input voltage minus output voltage) specified shall be based on the busway operating at full rated current and at stabilized operating temperature. b) The bolt shall be torque indicating and at earth potential. The tap-off units shall be type tested according to IEC61439:6 from an independent lab and the certificate shall be issued by an international independent certification authority (e. specifications and designs change from time to time.All rights reserved. please ask for confirmation of the information given in this publication. Guangzhou 510530.schneider-electric.858523© 2015 .Schneider Electric . PR China Tel: (86) 20 2820 2828 Fax: (86) 20 2820 2884 Http://www. Postal address 85 Jun Ye Lu. ART. Schneider Busway (Guangzhou) Limited As standards.com SBG-I-14-V04 . Northern Part of Eastern Section This document has been printed on ecological paper of Guangzhou Economic & Technological Development District.