Hydril K10 K20 Installation Manual.pdf

InstallationR Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE Manual 1 Manual Surge and Pulsation Control 6804-B K-Series Dampeners INSTALLATION, OPERATION, MAINTENANCE AND PARTS Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 2 PREFACE Hydril makes no warranties of any kind, expressed or This manual makes recommendations only. The implied, including any warranty of mechanical fitness for customer is at all times responsible for actual disassem- any particular purpose that the work performed pursuant to bly, inspection, reassembly, and testing of the pulsation this manual will be free from defects in workmanship or dampener vessel. The customer also is solely responsible material. for providing competent and qualified persons; equipment Hydril retains for itself all propriety rights in and to all and facilities to perform such operations; and for workman- designs, engineering details, data, and procedures set ship and safety. If at any time the customer is unable to forth herein. This manuals is intended for the sole use of understand recommendations made in this manual or is Hydril customers, and they shall strictly control copying of unable to follow those recommendations, they should same, as this manual and all copies thereof may be consult the nearest Hydril location. Refer to Hydril website recalled by Hydril at any time. www.hydril.com for complete list of locations, including addresses, telephone numbers, and FAX numbers. . .3 General Precharging Instructions . . . . . . . . .7 Storage of Diaphragms . . . . . . 18 3. . . .S. . . . . . . . . . . .A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 PHYSICAL DATA 3. . . . . . . . . . . . Pressure. . . . .1 Disassembly Procedure . . . . .4 Coverplate and Mating Flange – Bolting Data . . . . . . . . . . . . . . . . .com © 2002 Hydril Company LP Rev B Printed In The U. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 INSTALLATION 1. . . . . . . . . . . . . . . . . . . . . . 5 2. . . . . . . . . . . . . . . . 16 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3. . . . . . . . . . . . . . .5 Capacity. . . . . . . . . . . . 15 3. . . . . . . . . . . 4 1. . . . . . . . . . . .1 Mounting . . . .A. . . . . . . . December 2004 All Rights Reserved . . . . . . . .O. . . . . . . . . . . . . . . . . . . 8 2. . . . .3 Assembly Procedure . 10 3.4 Performance Analysis . . and Weight . . . .2 K20 Series Parts and Materials of Construction . . . . . . . . . . . . . . . . . . . . . 10 2. 20 Please contact Hydril Pressure Control Equipment for any assistance or questions concerning the information in this manual. . . . . . . . . . . . . . . . . . . . . . . .2 Precharging (Nitrogen Only) . . .3 K80 Series Parts and Materials of Construction . 13 3. . . . . . . . . . . . . . . . . . . . . . . . 1-800-231-0023 (Toll Free in U. . 4 1. . . . . . . . . . . All information contained in this manual is the exclusive property of Hydril. . . . . . . . . . . . . . . . . . . . . . . 19 3. . . . . . . . . . . . . R HYDRIL / P. .2 Cleaning and Inspection Procedure . 5 1. .hydril. . . . . . .1 K10 Series Parts and Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2. . . . . . 4 1. . . . . . . . . . and Canada) / FAX: (281) 985-2828 / Website: www. . . . . . . . . . . . . . . .5 Leak Detection . . . . . . . . . . . . Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 3 CONTENTS Preface . . . . BOX 60458 / HOUSTON. . . 2 1. . . . . . Dimensions. . . . . . . . . . . . . . . . . . . .4 Precharge Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 K-Series Diaphragms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 MAINTENANCE 2. . . . . . . . . . . . . . . TEXAS 77205 TELEPHONE: (281) 449-2000. . . . . . 1.1. available nitrogen bottle equipped with a 1. but Regulator (Not Part Charging Hose Assy.2 Precharging (NITROGEN ONLY) available.3 Precharging is accomplished by connecting one flange so that the space between flange and end of the charging hose assembly to a stan- bottom connection is totally equal around the dard commercially available NITROGEN bottle circumference. for tion dampener prior to mounting the unit into the pump example. Refer to pressure regulator.) Dampener Nitrogen Figure 1-1.2 Before precharging the dampener. located under the valve guard and are exposed mum performance. The discharge dampener should be GEN. If possible. are firmly seated on the dampener.) Section 3. For these applications. a gas booster pump is 1. con- piping system. PN: Not Part of of Charging Hose (Refer to Parts List in Charging Hose Charging Valve PN: Assy. the use of MWD tools.3. make sure all 1.1. The Hydril K-P Series Pulsation Dampener/Surge Stabilizer should be mounted in the vertical position (refer to Figure 1.3. Haskell International Inc. and the other end to the charging valve located 1.3 General Precharging Instructions mounted in such a way that the fluid stream is directed to. firmly in place.3. mounted as close as possible to the discharge port of the pump. bolting data in Section 3. sult qualified Hydril personnel for correct precharging instruc- tions.1 Install stud bolts in the replaceable bottom charging valve and pressure gauge seal nuts plate.3.3 Install one lubricated nut on each stud and at the top of the pulsation dampener (Refer to tighten one turn at a time until dampener is Figure 1-1). Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 4 1. Generally.1 Mounting cover stud nuts are tightened evenly and 1. WARNING: ALWAYS PRECHARGE WITH ZERO PRESSURE 3 and 1-4 for mounting options) with the mating flange con.6 Open bottle regulator valve until recommended pulsation dampener.1 The charging valve and pressure gauge are wards the fluid opening (see Figures 1-3 and 1-4) for maxi. it is advantageous that the dampener be 1. 1. The correct precharge is vital for maximizing efficiency of the 1. (Refer to Parts List in Section 3.1.4 Cross tighten nuts to the proper torque. Precharging K Series Dampener . 1. precharge can be affected by other system parameters. on the average operating pressure of the system.5 For those applications where higher precharge pressures are required. 1.3. 1.4 Precharge from a standard commercially dampener and flange is equal.2. for example. by removing the valve guard. ON THE SYSTEM AND ALWAYS PRECHARGE WITH NITRO- nection at the bottom.) Assy.2 Position dampener on gasket and mating 1.3. Assure that space between 1. precharge pressure is based precharge pressure shows on regulator gauge.0 INSTALLATION CAUTION: Do not attempt to precharge any K-Series pulsa. If any indica- 1. and studs. shorten diaphragm life. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 5 Valve Guard With Lifting Eye Pressure Charging Valve Gauge Cover Plate Diaphragm Diaphragm Stabilizer Body Gasket Bottom Plate Figure 1-2. Dampener gauge and regulator gauge Apply leak detection fluid at all connections around valve. Remove charg. pres- should read the same and be equal to the speci. sure gauge. ener pressure gauge reads the specified pres- sure. tighten. Slowly open charging valve on dampener.3. at 50 to 70 percent of the average operating discharge pres. Typical K-P Series Pulsation Dampener 1. close valves. Ob- fied precharge pressure. set the precharge pressure pressure has stabilized at specified pressure. However. as low as 30 percent or as high as 75 percent of system . After precharge For normal operating conditions. serve carefully for bubbles that indicate leaks. close tions are found.8.4 Precharge Recommendations Adjust the precharge pressure as required. 1. 1.5 Leak Detection utes. these precharge settings may pressure to increase in the dampener until damp. Allow the nitrogen gas in the dampener to come to ing hose.3. replace dust plug in charging valve. check system for loose connections and re- regulator valve at nitrogen bottle. Dampener sure not to exceed 5000 PSI. The precharge pressure can be is now ready for operation. and replace valve guard. Then. body contact surfaces. remove charging hose. Close the charging valve and tighten. cover. and ambient conditions (approximately one-half hour) and recheck replace valve guard. Allow operating pressure. the precharge pressure.7. This process will normally take 5 to 15 min. Recommended Installation Piping. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 6 Discharge Dampener Strainer Cross Pump Strainer Cross Strainer Cross Support Discharge Dampener Discharge Dampener Vertical Pump Discharge Horizontal Pump Discharge Mounting Mounting Flange Flange Pump Discharge Discharge Flange Discharge Line Line Pump Discharge Flange Figure 1-3. K-Series Discharge Dampeners . Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 7 Suction Stabilizer Horizontal Pump Suction Mounting Flange Suction Line Pump Suction Flange Figure 1-4 Recommended Installation Piping. Model SS-20-275 (Typical) . for Suction Stabilizer .IP Series. Verify cover is attached and all hex nuts are snug. CHARGING VALVE AND PRESSURE GAUGE OR LOOSENING COVER OR FLANGE BOLTS. Body b. Mild pitting or scaling can be removed with appli- been completely removed from dampener. Inspect bottom plate for excessive pitting. Shut down pumps and remove system pressure g. re.7. Push bottom of diaphragm down and fold diaphragm.1. Remove all flange and hex nuts at bottom con- nection. Cleaning and Inspection Procedure 2. Loosen all cover hex nuts.1. 2.1. Open charging valve and bleed off all precharge aged. Disassembly Procedure f. Check for system fluid in gauge and valve ports. 2. bottom plate in place. THIS IS AN EX- TREMELY DANGEROUS SITUATION. 2. cor- rosion or wear.10.1. Pull neck portion of diaphragm loose from one side Diaphragm of dampener. e.1. Inspect inside of dampener body for excessive 2. h.12. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 8 2.11.8. 2. ener must be free of burrs and debris. cation of light duty emery cloth. Stabilizer move stabilizer so the diaphragm can be folded and removed from the body.1. This would indicate that pressure has not 2. corrosion.9. Bottom Plate Set hex nuts and gaskets aside and save for reinstallation.3. 2. move nuts from studs. consult your nearest Hydril representative. Remove dampener from flange connection. If these conditions exist. Attach valve guard to cover to use as lifting eye. 2.6.1. but do not remove. pressure. Remove bottom plate from dampener.2. Remove dirt and debris from bottom plate Cap Screw Figure 2-1 . 2. and other foreign material. Inside of damp- 2. EVEN A SMALL Hex Nut Gauge AMOUNT OF GAS PRESSURE WILL PUSH THE Cover Plate COVER PLATE OUT THE BODY. Gasket d. Valve Guard WARNING: UNDER NO CIRCUMSTANCE SHOULD Charging Valve Pressure GAS PRESSURE BE USED TO HELP LIFT THE COVER PLATE OUT OF THE BODY. remove Stabilizer Plate cap screw. 2. Remove socket head cap screws that hold Refer to Figures 2-1 and 2-2. If dampener is equipped with a stabilizer. Set 2.1.1.1. Stud Bolt 2. Remove valve guard. Clean and remove scale 2. Flush diaphragm body. Make pitting. If these conditions ex- sure the cover plate is not pushing upwards against ist.2. NOTE: Place bar between dampener body and diaphragm below the dia- phragm mid-section to assist folding and removal of diaphragm from body.2. follow the procedure below: a. Remove charging valve and gauge from cover. lock washer and stabilizer plate.1.1.1.5.0 MAINTENANCE opening. or wear. After all pressure is removed from dampener. nuts. Attach valve guard to cover plate to use as a lifting Hex Screw eye. Re- from dampener. Set aside and save. Remove cover. If the bottom plate is to be removed for replace- ment or inspection. move gasket and inspect for damage.3. c.2.4. Replace if dam- 2.1. con- WARNING: SYSTEM AND VESSEL PRESSURE sult your nearest Hydril representative for cor- MUST BE AT ZERO PSI BEFORE REMOVING rective action.1. Hex Screw Lock Washer 2.2.2. aside and save if reusable. Re. Disassembly .Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 9 CHARGING VALVE OPERATION Top Knob Clockwise Counterclockwise To Close To Open Valve Guard With Lifting Eye Pressure Charging Valve Gauge Cover Plate Diaphragm Screw Stabilizer Plate Diaphragm Body Stabilizer Gasket Bottom Plate Figure 2-2. Typical K-Series Pulsation Dampener . and lubricated nuts.3. 2. Coat with a light lubricant prior to installation of cover plate to the body.3. a few turns at a time.3. Scrape and wire brush all sur. and hex screw through stabilizer and fasten to diaphragm by attaching hex screw to threaded insert.16. Pull up on neck of diaphragm while pushing dia. 2.3. and bottom plate 2.5.3. Unscrew lock nut on valve and thread valve into which come into contact with the diaphragm must be cleaned tapped hole. Figure 2-3 . lock washer. 2. NOTE: Make certain that the neck portion of the dia- phragm and cover plate is clean and free of any de. 2. Break vacuum at neck by pulling diaphragm slightly away from sealing area. Tighten securely with socket wrench. and Body install stabilizer. take scale. Take the new diaphragm in the at rest position and roll one side toward the other forming a crude foot. Refer to Figure 2-3 while following the procedure the following steps: below. Assemble stabilizer plate. 2.12.6.3.3. Tighten to 20 ± 5 lb-ft or 27 ± 7 N•m carefully before reassembly.2 for torque).1 Place bottom plate gasket in groove of bottom plate. 2. If the valve is not facing in the proper direction. 2. Rotate forward if less than a ½ turn is required to position valve in proper direction.8. 2. a. rust or 2. Cross tighten by hand or wrench. body.15. Position the diaphragm within the neck of the ves.3.2 for torque). Cross tighten to the appropriate torque (refer to bolting data in Section 3. Stud Bolt 2. Fold stabilizer with edge down and insert into dia- phragm opening. A thin belt or strap may be helpful in holding this shape.13.3.7. studs.3. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 10 2. Pressure 2. Lock Washer 2.3.17. Hex Screw ball shape.10. 2.4.11. Re-seat diaphragm neck.3. Install cover plate. Insert bottom plate into body taking care not to pinch Hex Screw gasket and align counter bore holes with tapped holes in body. torque.14.3. Cover Plate phragm insert area down.3 Assembly Procedure All metal surfaces of the cover plate. 2. Install socket head cap screws and Valve Guard tighten evenly until bottom plate is snug against body.3.3.3.3. rust. 2. Bottom Plate 2.18. Diaphragm sel. temporarily install hex screw into insert. Gasket bris. Apply lubricant to the folded diaphragm and insert Stabilizer Plate it long ways into the body of the dampener as far as possible (the diaphragm should go over half Stabilizer way into the dampener body).2. Cap Screw until cover is firmly seated on the dampener body.9.3. faces and completely remove any foreign matter.3. remove hex screw. Pull up on hex nut so diaphragm bottom moves up near neck opening. When stabilizer is used. 2. Apply a light coat of a general lubricant (castor oil Hex Nut Gauge or equivalent) on diaphragm to aid in installation. Fold the remainder of the diaphragm into the ves- sel and allow it to open inside the body. or scale. Torque cap screws (refer to bolting data in Charging Valve Section 3. Low Precharge Effects a. Check for leaks between cover and body. sure dampener pressure is at zero psig before 2) Rotate backward if the previous step is removing charging valve. higher than normal pressure reading on the gauge. b. During the time the precharge pressure is possible until the valve is positioned in the nearly equal with the system pressure. pressure.4 Performance Analysis contact surfaces. If leaks persist. Replace gauge if leaks 2.2. take the following steps: ings.4. or operating temperatures change.4. PLEASE FOL- precharge pressure. If the pre-charge pressure is TOO LOW. CAUTION: If it is determined that any items need to be b. 5. 3. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 11 b. Check charging valve for leaks. and back 3) After gauge is in position. the B. it free. . Ambient temperature may have decreased. CAUTION: Make sure damp- tions such as ambient temperature. CAUTION: Make sure dampener pres- given in Section 1. no dampening will take LOW THE DISASSEMBLY AND ASSEMBLY PROCE- place. may be due to nitrogen leaks through the diaphragm.4. Original precharge may have been too low. After valve is in position. If the pre-charge is TOO HIGH. b. Rotate backward if the previous step is not c. Diaphragm may be trapping pressure (system fluid) may cause premature rubber failure at the neck when pump is shut down. to 20 ± 5 lb-ft or 27 ± 7 N•m torque. b. sure is at zero psig before removing pressure 2.21 Set the precharge using the precharge instructions continue. See also Figure 2-2 for fault analysis tree. 2.1. If fluid is present. Precharge Low a. 1.20. excessive flexing of the diaphragm 3. 2. b. the 6. Apply leak detection fluid to threads. close valve stem. Original precharge may have been to high. operating ener pressure is at zero psig before removing charg- conditions. re- checking every six months should be sufficient. Tighten stud nuts. DURES. pulsation dampener is virtually maintenance If the dampener will not hold precharge pressure. Until the system pressure exceeds the replaced or dampener cover removed. CAUTION: Make tion.4. Install pressure gauge so that the face is posi- tioned in such a manner that it will be visible 2. not possible until the gauge is positioned 4. and the pulsation dampener is gauge.3. If the gauge is not facing in the proper direc. Precharge High pulsation dampener will fill with excess fluid. 1) Rotate forward if less than a ½ turn is re. face. This condition usually occurs when the a. tighten seal nut cover. High Precharge Effects shuts down. a. which is usually of a different value. Apply leak detection fluid to threads and valve open- tion. Check Diaphragm (if all the above fail to find the leak). or replace quired to position gauge in proper direc. in the proper direction (½ turn maximum). Installation of a diaphragm insert will rest on the bottom of the dampener. ing valve or pressure gauge. When properly installed and precharged. a. 2. b. valve if stem does not close. the diaphragm fluid is highly viscous. phragm will bounce on and off the inlet open- c. into tapped hole. Check pressure gauge for leaks. b. a. Additionally. each time the pump 2. See Disassembly and Assembly Sections. Tighten loose threads. c. Tighten loose threads.4. Release gas and reducing dampener efficiency. pressure gauge port hole.3. Tighten to 20 ± 5 ft-lb or 27 ± 7 N•m torque. Reassemble and 2.3. stabilizer should cure this condition. Ambient temperature may have increased. Unless condi.22 Attach valve guard. thus losing some of the working volume of the 2. a.3. tighten lock nut to 20 ± ing which could affect the service life of the 5 lb-ft or 27 ± 7 N•m torque. Unscrew lock nut on gauge and thread gauge 1. Apply leak detection fluid to studs and cover-body 2. This will be indicated by a or equator of the diaphragm. diaphragm. place diaphragm. Precharge Adjustments through the valve guard opening: A. remove cover and clean mating surfaces. Precharge repeat leak test. The vessel should be checked periodically for Check for evidence of fluid at either charging valve or proper precharge and leaks. now ready for use. the dia- proper direction (½ turn maximum). closing off the fluid inlet. Precharge. System Fluid Dampener Fails Is At and/or To Hold Nitrogen Charging Valve. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 12 Charging Valve Pressure Gauge Diaphragm Dampener Assy. Figure 2-2. K-Series Fault Analysis Tree . Replace Diaphragm. --. --. --.14 • 11 Lock Washer 1900105-20 1900105-20 1900105-20 1900105-20 1 16 • 12 Charging Valve Assy 1005073-01 1005073-01 1005073-01 1005073-02 1 13 Nameplate 3108946-18 3108946-18 3108946-18 3108946-18 1 • 14 Lock Nut. Item Description K10-275 K10-1440 K10-3000 K10-5000 Qty. 1 22 Tag.) Materials of Construction .0 Physical Data 3. Charging Hose 1920006-02 1920006-03 1920006-04 1920006-04 1 8 • --.6 for available diaphragms.6 for available diaphragms. Caution 3103237 3103237 3103237 3103237 1 --. Item Description K10-275 K10-1440 K10-3000 K10-5000 Qty. --. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 13 3. Chg. Gge.Parts and Materials of Construction Parts . 2 22.19 13 Nameplate --. 1920007-05 1920007-05 1920007-05 1920007-05 1 2 16 Hex Nut 1900036-08 1900036-08 1900035-10 1900035-12 12 17 Cap Screw 1900205-20020 1900205-20020 1900205-20020 1900205-20020 8 18 Cap Screw 1900047-10040 1900047-10040 1900047-12010 1900047-12010 4 9 19 Drive Screw 1900061-12 1900061-12 1900061-12 1900061-12 4 20 Stud Bolt 1900095-08030 1900095-08030 1900096-10040 1900096-12052 12 • 21 Pressure Gauge 1900168-1 1900168-3 1900168-4 1900168-5 1 11 22 Tag. --.15 10 Hydril Logo Label 3116004-5 3116004-5 3116004-5 3116004-5 2 21. Assembly 3115660-01011 3115662-01011 3115664-01011 3115666-01011 1 1 Body 3115663 3115663 3115667 3115667 1 2 Cover Plate 3111326 3111326 3111346 3111346 1 18 3 Guard 1005066 1005066 1005066 1005066 1 •4 Diaphragm * * * * 1 3 5 Bottom Plate 3111328-01 3111308-01 3112308-01 3111338-01 1 •6 Bottom Plate Gasket 1005212-07 1005212-07 1005212-07 1005212-07 1 •7 Diaphragm Stabilizer 1005132 1005132 1005132 1005132 1 •8 Stabilizer Plate 1005214 1005214 1005214 1005214 1 •9 Stabilizer Screw 1005133 1005133 1005133 1005133 1 12. ** AA: Diaphragm Material (Refer to Section 3. Vlv. --. 4 Assembly 3115660-01011 3115662-01011 3115664-01011 3115666-01011 1 1 Body Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 2 Cover Plate Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 3 Guard Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 4 Diaphragm * * * * 1 5 Bottom Plate Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 6 Bottom Plate Gasket HSN HSN HSN HSN 1 7 Diaphragm Stabilizer Nitrile Buna N Nitrile Buna N Nitrile Buna N Nitrile Buna N 1 8 Stabilizer Plate Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 9 Stabilizer Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel 1 20 1. --.19 11 Lock Washer Alloy Steel Alloy Steel Alloy Steel Alloy Steel 1 12 Charging Valve Assy Brass Brass Brass Brass 1 13. --.1 K10 Series . 1920007-02 1920007-02 1920007-02 1920007-02 1 15 Lock Nut. Caution Stainless Steel Stainless Steel Stainless Steel Stainless Steel 1 * Refer to Section 3. Bottom Connection Kit 1005481 1005445 1005446 1005447 1 • Contents of Pressure Control Hardware Kit (recommended spare parts -one year service) 7 * Refer to Section 3. 1 14 Lock Nut Brass & Teflon Brass & Teflon Brass & Teflon Brass & Teflon 1 15 Lock Nut --.6 for diaphragm material dash number. Press. 6 5 17 . 1 16 Hex Nut Alloy Steel Alloy Steel Alloy Steel Alloy Steel 12 17 Cap Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel 8 18 Cap Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel 4 19 Drive Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel 4 20 Stud Bolt Alloy Steel Alloy Steel Alloy Steel Alloy Steel 12 21 Pressure Gauge --. --. Press Ctr Hdw Kit 3110799-AA1** 3110799-AA3** 3110799-AA4** 3110799-AA5** 1 --.10 10 Hydril Logo Label --. --. --. --. 4 Assembly 3111350-07011 3111340-07011 3111330-07011 3112710-07011 1 1 Body Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 2 Cover Plate Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 3 Guard Alloy Steel Alloy Steel Alloy Steel Alloy Steel 1 4 Diaphragm * * * * 1 5 Bottom Plate Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 6 Bottom Plate Gasket HSN HSN HSN HSN 1 7 Diaphragm Stabilizer Nitrile Buna N Nitrile Buna N Nitrile Buna N Nitrile Buna N 1 8 Stabilizer Plate Alloy Steel Carbon Steel Carbon Steel Carbon Steel 1 20 1.10 9 Stabilizer Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel 1 22. --.2 K20 Series . --.Parts and Materials of Construction Parts .19 10 Hydril Logo Label --.19 12 Charging Valve Assy Brass Brass Brass Brass 1 13 Nameplate --. --. --. ** AA: Diaphragm Material (Refer to Section 3. Charging Hose 1920006-03 1920006-03 1920006-04 1920080-04 1 • --. 6 5 17 .15 •8 Stabilizer Plate 1005214 1005214 1005214 1005214 1 21.6 for available diaphragms. --. Assembly 3111350-07011 3111340-07011 3111330-07011 3112710-07011 1 18 1 Body 3111351 3111341 3111331 3112711 1 2 Cover Plate 3111356 3111336 3111336 3112715 1 3 Guard 1005206 1005206 1005206 1005206 1 3 •4 Diaphragm * * * * 1 5 Bottom Plate 3111308-01 3112308-01 3111338-01 3112717 1 •6 Bottom Plate Gasket 1005212-07 1005212-07 1005212-07 1005212-07 1 •7 Diaphragm Stabilizer 1005213 1005213 1005213 1005213 1 12. 1 14 Lock Nut Brass & Teflon Brass & Teflon Brass & Teflon Brass & Teflon 1 15 Lock Nut --. --. 2 11 Lock Washer Alloy Steel Alloy Steel Alloy Steel Alloy Steel 1 13. Bottom Connect Kit 1005445 1005446 1005447 3109487 1 7 • Contents of Pressure Control Hardware Kit (recommended spare parts -one year service) * Refer to Section 3.14 •9 Stabilizer Screw 1005215 1005215 1005215 1005215 1 16 10 Hydril Logo Label 3116004-5 3116004-5 3116004-5 3116004-5 2 • 11 Lock Washer 1900105-20 1900105-20 1900105-20 1900105-20 1 • 12 Charging Valve 1005073-01 1005073-01 1005073-02 1930914-02 1 13 Nameplate 3108946-18 3108946-18 3108946-19 3108946-18 1 2 • 14 Lock Nut 1920007-02 1920007-02 1920007-02 1920007-02 1 15 Lock Nut 1920007-05 1920007-05 1920007-05 1920007-05 1 16 Hex Nut 1900035-09 1900035-15 1900035-15 1900035-18 12 9 17 Cap Screw 1900205-20020 1900205-20020 1900205-20020 1900205-20024 8 18 Cap Screw 1900047-12010 1900047-12010 1900047-12010 1900047-12010 4 19 Drive Screw 1900061-12 1900061-12 1900061-12 1900061-12 4 11 20 Stud Bolt 1900096-09034 1900096-15062 1900096-15062 1900096-18072 12 • 21 Pressure Gauge 1900168-3 1900168-4 1900168-5 1900168-6 1 8 22 Caution Tag 3103237 3103237 3103237 3103237 1 --. Item Description K20-1440 K20-3000 K20-5000 K20-7500 Qty.6 for diaphragm material dash number. Press Ctr Hdw Kit 3110796-AA3** 3110796-AA4 3110796-AA5** 3110796-AA6** 1 --. Caution Stainless Steel Stainless Steel Stainless Steel Stainless Steel 1 * Refer to Section 3. --. 1 22 Tag. --. --.) Materials of Construction Item Description K20-1440 K20-3000 K20-5000 K20-7500 Qty. --.6 for available diaphragms. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 14 3. --. --. 1 16 Hex Nut Alloy Steel Alloy Steel Alloy Steel Alloy Steel 12 17 Cap Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel 8 18 Cap Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel 4 19 Drive Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel 4 20 Stud Bolt Alloy Steel Alloy Steel Alloy Steel Alloy Steel 12 21 Pressure Gauge --. --. 12 1.6 for available diaphragms. --. --. --.6 for diaphragm material dash number. --.Charging Hose 1920006-02 1920006-02 1920006-03 1920006-03 1920006-04 1920006-04 1 7 • --. --. --. --. --. 16 17 Cap Screw 1900205-20020 1900205-20020 1900205-20020 1900205-20020 1900205-20020 1900205-20020 8 9 18 Cap Screw 1900047-12010 1900047-12010 1900047-12010 1900047-12010 1900047-12010 1900047-12010 4 11 19 Drive Screw 1900061-12 1900061-12 1900061-12 1900061-12 1900061-12 1900061-12 4 20 Stud Bolt / 1900096-12050 1900096-12050 1900096-12050 --.) Materials of Construction . 12 Cap Screw --. --.15 10 Hydril Logo Label 3116004-5 3116004-5 3116004-5 3116004-5 3116004-5 3116004-5 2 21. --. Alloy Steel Alloy Steel Alloy Steel12 17 21 Pressure Gauge --. Item Description K80-275 K80-720 K80-1440 K80-2000 K80-3000 K80-3705 Qty.19 5 20 Stud Bolt / Alloy Steel Alloy Steel Alloy Steel --. --.3 K80 . --.14 • 11 Lock Washer 1900105-20 1900105-20 1900105-20 1900105-20 1900105-20 1900105-20 1 16 • 12 Charging Valve 1005073-01 1005073-01 1005073-01 1005073-01 1005073-01 1005073-02 1 13 Nameplate 3108946-20 3108946-21 3108946-22 3108946-18 3108946-18 3108946-18 1 • 14 Lock Nut 1920007-02 1920007-02 1920007-02 1920007-02 1920007-02 1920007-02 1 2 15 Lock Nut 1920007-05 1920007-05 1920007-05 1920007-05 1920007-05 1920007-05 1 16 Hex Nut 1900035-12 1900035-12 1900035-12 --. Item Description K80-275 K80-720 K80-1440 K80-2000 K80-3000 K80-3705 Qty. --. --. --. Assembly 3111320-01011 3111310-01011 3111300-07011 3109484-01011 3109485-01011 3128102-06011 1 1 Body Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 2 Cover Plate Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 20 3 Guard Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel1 4 Diaphragm * * * * * * 1 5 Bottom Plate Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 1 6 Bottom Plate Gasket HSN HSN HSN HSN HSN HSN 1 7 Diaphragm Stabilizer Nitrile Buna N Nitrile BUna N Nitrile Buna N Nitrile Buna N Nitrile Buna N Nitrile Buna N 1 8 Stabilizer Plate Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel1 9 Stabilizer Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel1 10 Hydril Logo Label --. --. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 15 3. 1 22 Caution Tag Stainless Steel STainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel 1 * Refer to Section 3.10 6 17 Cap Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel8 22. --. --.Press Ctr Hdw Kit 3110797-AA2** 3110797-AA2** 3110797-AA3** 3110797-AA3** 3110797-AA4** 3110797-AA4** 1 --. 16 8 Cap Screw --. --. --.19 18 Cap Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel4 19 Drive Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel4 13. --.one year service) * Refer to Section 3. . 4 ** AA: Diaphragm Material (Refer to Section 3. --. --. --. Assembly 3111320-01011 3111310-01011 3111300-07011 3109484-01011 3109485-01011 3128102-06011 1 1 Body 3111301 3111301 3111301 3109482 3109486 3128299 1 2 Cover Plate 3111305 3111305 3111305 3109479 3109479 3128292 1 3 Guard 1005206 1005206 1005206 1005206 1005206 1005206 1 • 4 Diaphragm * * * * * * 1 18 5 Bottom Plate 3111328-01 3111318-01 3111308-01 3109481-01 3114481-01 3128353-01 1 • 6 Bottom Plate Gasket 3130147-07 1005212-07 1005212-07 1005212-07 1005212-07 1005212-07 1 3 • 7 Diaphragm Stabilizer 1005213 1005213 1005213 1005213 1005213 1005213 1 • 8 Stabilizer Plate 1005214 1005214 1005214 1005214 1005214 1005214 1 • 9 Stabilizer Screw 1005215 1005215 1005215 1005215 1005215 1005215 1 12. 2 11 Lock Washer Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel1 12 Charging Valve Brass Brass Brass Brass Brass Brass 1 13 Nameplate Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel 1 14 Lock Nut Brass & Teflon Brass & Teflon Brass & Teflon Brass & Teflon Brass & Teflon Brass & Teflon 1 15 Lock Nut --. 1900022-24046 1900022-24046 1900022-28046 24 • 21 Pressure Gauge 1900168-2 1900168-2 1900168-3 1900168-3 1900168-4 1900168-4 1 22 Caution Tag 3103237 3103237 3103237 3103237 3103237 3103237 1 --. --. 1 16 Hex Nut Alloy Steel Alloy Steel Alloy Steel --.Bottom Connect Kit 1005481 1005482 1005445 3109489 1005446 1005446 1 • Contents of Pressure Control Hardware Kit (recommended spare parts .Parts and Materials of Construction Parts .6 for available diaphragms. --. Torque Model Qty. Torque Model Qty. Size (In) (In) Lb-Ft Gasket K10-275 12 1-8UN 474 4" ANSI 150 RF 8 1 1/4-07NC 2 1/2 953 HSN K10-1440 12 1-8UN 474 4" ANSI 600 RF 8 1 1/4-07NC 2 1/2 953 HSN K10-3000 12 1 1/4-8UN 953 4" ANSI 1500 RF 8 1 1/4-07NC 2 1/2 953 HSN 4 1/16" API 3000 RTJ 8 1 1/4-07NC 2 1/2 953 HSN K10-5000 12 1 1/2-8UN 1677 4 1/16" API 5000 RTJ 8 1 1/4-07NC 2 1/2 953 HSN K20 Series Cover Bolting Bottom Plate Bolting To Bpdy Thread Torque Thread Lg. . Torque Model Qty. Size (In) (In) Lb-Ft Gasket K20-1440 12 1 1/8-8UN 686 4" ANSI 600 RF 8 1 1/4-07NC 2 1/2 953 HSN K20-3000 12 1 7/8-8UN 3332 4" ANSI 1500 RF 8 1 1/4-07NC 2 1/2 953 HSN 4 1/16" API 3000 RTJ 8 1 1/4-07NC 2 1/2 HSN K20-5000 12 1 7/8-8UN 3332 4 1/16" API 5000 RTJ 8 1 1/4-07NC 2 1/2 953 HSN 4 1/16" ANSI RF 8 1 1/4-07NC 2 1/2 953 HSN K20-7500 12 2 1/4-8UN 5822 4 1/16" 10.4 Cover Plate and Bottom Plate – Bolting Data K10 Series Cover Bolting Bottom Plate Bolting To Body Thread Torque Thread Lg. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 16 3. Size (In) (In) Lb-Ft Gasket K80-275 16 1 1/2-8UN 1677 4" ANSI 150 RF 8 1 1/4-07NC 2 1/2 953 HSN K80-720 16 1 1/2-8UN 1677 4" ANSI 300 RF 8 1 1/4-07NC 2 1/2 953 HSN K80-1440 16 1 1/2-8UN 1677 4" ANSI 600 RF 8 1 1/4-07NC 2 1/2 953 HSN K80-2000 24 1 1/2-8UN 1677 4 1/16" 2000 API RTJ 8 1 1/4-07NC 2 1/2 953 HSN K80-3000 24 1 1/2-8UN 1677 4" ANSI 1500 RF 8 1 1/4-07NC 2 1/2 953 HSN 4 1/16" 3000 API RTJ K80-3705 24 1 3/4-8UN 2696 4" ANSI 1500 RF Hard 8 1 1/4-07NC 2 1/2 953 HSN Faced * Torque values based on use of a thread lubricant with a coefficient of friction of 0. Size (In) (Lb-Ft) Mating Flange Size Qty.000 API RTJ 8 1 1/4-07NC 3 953 HSN K80 Series Cover Bolting Bottom Plate Bolting To Body Thread Torque Thread Lg. Size (In) (Lb-Ft) Mating Flange Size Qty.13. Size (In) (Lb-Ft) Mating Flange Size Qty. 290 37. Gal) PSI A B C (Lb) K10-275 10 275 23.500 28.200 3.500 38.750 31.000 23.000 23.150 K80-275 80 275 38.150 35.150 35.820 46.000 23.750 31.145 K20-5000 20 5.500 28.690 2.145 K20-7500 20 7.000 41.530 2.690 2. Capacity Pressure Dimensions .500 38.100 950 SS-20-275 20 275 24. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 17 3.100 440 K10-3000 10 3.310 44.150 .575 K80-720 80 720 38.100 440 K10-1440 10 1.000 23.530 2.000 23.440 23.S.(In) Weight (U.000 23. Dimensions.000 28.500 29.000 41.750 31.700 34.290 37.150 K80-3000 80 3.200 3.100 950 K10-5000 10 5.290 37.440 25. and Weight C B A Model No.200 3.600 3.310 44.750 27.100 26.310 44.575 K80-1440 80 1.000 450 K20-1440 20 1.150 K80-3705 80 3.000 20.690 2. Pressure.440 38.5 Capacity.820 46.750 31.500 30.500 38.575 K80-2000 80 2.500 37.100 825 K20-3000 20 3.705 41.820 46.000 28. nitric acid. benzene. glycerin. silicone oil. boric acid. amyl alcohol. jet fuels. bases. tannic acid. oil and gas. glycols. wood peroxide. fide. copper chlo. carbon droxide. amyl acetate. salt water. die. nitric acid. sodium sulfide. methanol. sodium carbonate. ketones. tan. bleach solutions. glycerin. naph- ylene glycol. brines. transformer oil. glyc. ethylene chlorohydrin. turpentine. transformer oil. sel oil. lime magnesium hydroxide. water. EPDM -03 -40o F to 250o F 300o F Steam. hydrochloric acid (hot or cold). hydrofluoric acid (Hot. ketones. steam. Dowtherm A. zinc sulfate. lubrication oils. turpentine. chlorine (dry cohol. (wet or dry). barium slats. 7000. denatured alcohol. denatured alcohol. kero- calcium salts. citric acid. diesel oil. salt solutions. ting fluid. tetrachlroethylene. anilines. hydrofluo. jet fuels. crude oil die. Skydrol 500 & 7000. formaldehyde. hydrofluo- potassium bromide. allyl alcohol. ammonium hydroxide. castor oil. zinc sulfate. sulfuric acid toluene. calcium chloride. natural gas potas- sium slats. bine oil. borax. gasoline. Pydraul. fluorocarbon oils. copper sene. amyl alcohol. jet fuel. acetic acid. Pydraul. fluorocarbon oils. bromobenzene. brines. carbonic acid. turpentine. Hydrin -04 -40o F to 250o F 275o F Unleaded gasoline. anti-freeze (glycol based). chlorinated solvents. benzyl alcohol. amyl 7000. tannic acid. ASTM fuel A. Dowtherm Oil. methyl chloride. mineral spirits. (continued) . carbon disulfide. petroleum based ethyl formate. butyl acrylate. linseed oil. rine. oil. mineral oil. ether. lead acetate. ammonium sulfide. LPG. turpentine. chlorox. glucose. methyl alco- hol. propane. bleach solutions. car- acetate. sulfuric acid (25%). ani-line. non-polar hydro. ASTM oil #1. Methanol. ammonium sulfide. sodium carbonate. methyl alcohol. castor oil. vents. sodium carbonate. tur- glycerin. creosote. cut. turbine oil. sodium carbonate. strong acids. acetic acid. calcium hy. hydrogen. naphtha. eth. gaso. glycerol. chlorinated sol- drogen sulfide. salt solutions. amyl bonate. fuel oil. lime. carbon tetrachloride. banana oil. dilute acids. steam. boric acid brine. benzene. stearic acid. jet fuel. salt solutions. LPG. benzene. cyclohexane. butane. LPG. chlorine.6 Diaphragms Type Generic -AA Temperature Range* Recommended Use Non Recommended Use Elastomers No. phosphoric acid. sodium sulfide. leaded gasoline. methanol. ethylene glycol. hol. tions. carbon disulfide. ben- 2. barium sulfate. isopropyl alcohol. asphalt. linseed oil. steam. kerosene. 2. cyclohexane. butyl acetate. water. toluene. fluo- ride. sour gasoline. barium sulfate. alcohols. sulfide. (-40o C to 121o C) (149o C) Pydrauls. Continuous Intermittent (Resistant To) (Attacked By) Non-polar hydrocarbons. slat water. chlorinated Buna-N (Nitrile) -01 0o F-212o F 250o F sel oil. wood oil. hydrogen (-40o C to 121o C) (135o C) carbons. methyl formate. copper carbon disulfide. ric acid (10%). sour crude. tolu- glucose. lead acetate. cyclohexane. isopropyl alcohol. solvents. esters. salt solutions. methane. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 18 3. ethyl formate. ester. crude oil. carbon disul- alcohols. chloroform. ethylene dichloride. butane aniline oil. grease. butadiene. soybean oil. hydrochloric acid (25%). chlorine chloride.phosphoric acid. butane. Hydrocarbons. fuel oil. methyl acetate. cop. bunker oil. esters. creosote. Aldehydes. glycerol. magnesium hydroxide. ketones. anti-freeze. methane. rachloroethylene. per sulfate. bleach solutions. tetrachloroethylene. ethyl ether. zene. methane. turbine oil. butane. copper carbonic acid. zinc bromide. mineral oil. methane. ethylene chloride. bisulfide. ammonium sulfide. transformer oil. stoddard solvent. toluene. butyl alcohol. gylcols. sel oil. mide. cyclohexane. creosote. animal fats. (-40o C to 100o C) (135o C) Skydrol 500 & 7000. alcohols. dry cleaning fluids. 3. bunker oil. bon disulfide. ac- ether. chlorinated solvents. molten sulfur sulfuric acid. ammonium car. diethyl ketone. potassium chloride. chloroform. lead sulfamate. chloroform. Petroleum hydrocarbons. amy al. erin. Skydrol 500 & water allyl alcohol. sulfuric acid (25%). diesel oil. cyclopentane. potassium salts. acetone. lead sulfamate. Dowtherm A. hy. carbonic acid citric acid. carbonic acid. gasohols. ammonium carbonate. sodium sulfide. glucose. die. Benzyl alcohol. Pydrauls. gasoline. nitric acid. chrome plating solu- methanol. amyl ether benzene. MEK. gasohol. fuel oils. LPG. potassium slats. methyl alcohol. chlorinated solvents. butyl acetate. anhydrous ammonia. fluorine. sour gasoline. solvents. magnesium hydroxide. Skydrol 500 & acid. concentrated). chlorine trifluoride. bromine trifluoride. bromines. sewage. dry cleaning fluids. benzyl alcohol. methyl benzene. or wet). ethylene bro- lubrication oils. amyl ac- barium sulfate. mineral oil. fuel oil. acid. pro. barium salts. lubrication oils. methyl chloride. etone. ketone. denatured alcohol. tha. acetic acid. phosphoric pane. methyl ethyl line glucose. 3. stoddard solvent. esters. aldehydes. turbine oil. allyl alcohol. sour (H2S) crude (-18o C to 100o C) (121o C) petroleum base hydraulic fluids. ethyl chloride. hydrogen sulfide. ric acid. stoddard solvent. etate. Ozone. hydrogen ene. lacquers. Butyl -02 -40o F to 212o F 275o F Acetone. nic acid. calcium slats. lime. isopropyl alco. arsenic strong acids. boric acid. chrome plating solution. propane. tet- methylchloride. naphtha. bromines. salt water. ASTM Oils # 1. aluminum bromines. salts. lead acetate. Pydrauls. sulfide. turbine oil. toluene. 3. mag. propane. ammonium car. carbonic acid. stoddard solvent. methanol. methanol. Dowtherm A. Skydrol (-23o C to 121o C) (135o C) salt solutions. ketones. B. anilines (150 F) benzyl alcohol. ethylene chloride. Barium chloride. Pydrauls. methyl nesium hydroxide. butyl acetate. oil. chlorox. fuel oil. nitric acid. Skydrol 500 & 7000. acids. hydrochloric acid (hot or cold). fate. butane. Dowtherm (cold). calcium. bon disulfide. butyl alcohol. diesel acetic acid. butyl compounds. isopropyl alcohol. tetrachloroethylene. ethyl alcohol. B. sewage. ASTM Fuels. castor oil. ethers. salt solutions. magne- sium hydroxide. nitrohydrocarbons. dium carbonate. tannic acid. carbon disul- carbon dioxide. waste water from drilling or pro- (-40o C to 70o C) (121o C) alcohols. ASTM Fuels A. methyl chloride. turpentine. 500 & 7000.5 Diaphragms (Continued) Type Generic -AA Temperature Range* Recommended Use Non Recommended Use Elastomers No. benzene. carbonic nated solvents. alcohols. LPG. Hydrogenated -07 0o F to 250o F 300o F Hydrogen sulfide (<3%). bromine. chloride. 3. ethylene bromide. copper sul. dilute acids. 2. potassium acid. butyl alcohol. anti-freeze. carbonate. anhydrous bromine. barium salts. glucose. ethyl formate. erin. cyclohexane. anilines. molten sulfur. potassium bromide. gasoline. ethylene oxide. molten sulfur. calcium ether. chlorine (wet or dry). zinc sulfate. C. diethyl ketone. urea. aluminum acetate. bromines. sulfuric spirits. carbon dioxide. cyclohexane. denatured alcohol. mineral oil. . boric acid brines. creosote. esters. ASTM Oils #1. bromine trifluoride. 2. Skydrol 500 & 7000. formaldehyde. water. butane. aluminum acetate. Benzyl al- leum base hydraulic fluids. chrome plating solutions. chlorinated solvents. aldehydes. strong acids. carbonic acid. steam. ammonium salts. dry chlorine. detergent solu. methanol. tetrachloroethylene. oil. chlorosulfonic acid. copper sul. methane. lime. gasoline. bunker oil. copper acetate. copper glycols. acid. hydrogen sulfide. boric bromines. carbonic acid. toluene. ammonium sulfide. boric acid. brines. amyl acetate amyl fate. calcium salts. aniline. phosphoric acid. gasoline. toluene. glycerol. aniline oil. leaded gasoline. bonate. benzene. castor oil. sulfuric acid. ethylene glycol. hydrochloric acid. chrome plating solutions. chlorox. hydrochloric acids. ethylene glycol. benzene. amyl salts. mineral amine. cohol. boric acid. fide. tannic acid. butyl amines. stearic acid. acetone. sour gasoline. crude oil. duction. salt solutions Hyrocarbons. ASTM Oils #1. B. Dowtherm drofluoric acid (10%). tur- bine oil. acid. calcium chloride. acetate. wa. methyl chloride. jet fuels. glycerin. sewage. diethyl ketone. formamide. carbon disulfide. transformer (continued) oil. butyl ene. stoddard solvent. oil. butyl acetate. bleach solutions. petro. fuming acid. carbon dioxide. A. copper chloride. Benzyl alcohol. ammonia gas (hot). glyc. turbine oil. butyl acetate. fluorine. brines. gasohol. arctic die- bromine water. bunker citric acid. butyl amine. methyl formate. methyl chloride naptha. hydrogen per. lead sulfamate. hydrofluoric acid (hot). LPG. hydrofluoric potassium salts. acetyl aluminum salts. fate. amyl acetate. ammonium carbon- ter. ethylene chloride. oil. anti-freeze. tannic acid. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 19 3. diesel solvents. potassium salts. potassium slats. sodium carbonate. amyl acetate. sulfuric acid. steam. castor oil. Flurocarbon -08 20o F to 375o F 400o F Aliphatic and aromatic hydrocarbons. chloroform. allyl alcohol. linseed sodium sulfide. non. Pydraul. methyl formate. lead A. methyisobutyl ketone. copper sul. me- thyl chloride. sodium sulfide. (Viton) (-7o C to 191o C) (204o C) nated hydrocarbons. sodium sul. C. sour crude oil and gas. mineral phosphoric acid. transformer oil. allyl alcohol. lubrication oils. acetic acid. glucose. lead sulfamate. chlorinated Nitrile (HSN) (-18o C to 121o C) (149o C) polar hydrocarbons. hydrofluoric acid (cold). turpentine. Dowtherm A. acid (25%). tannic acid. tetrachloroethylene. Skydrol 500 & 7000. acetic acid. methylene chloride. urea. alcohols. isopropyl alcohol. lubrication oils. tetrachloroethylene. hy. hydrochloric acid lutions. tetrachloroethyl. barium sulfate. hydrogen sulfide. salts. salt water sodium carbonate. salt water. petroleum based hydrofluoric acid. butane. turpentine. fuels. amyl ether. jet fuels. zinc sulfate. Natural Rubber -06 -40o F to 158o F 250o F Abrasive slurries. 2. fide. steam stoddard solvent. propane. bromines. petroleum ether. formaldehyde. zinc sulfate. so. hydro- oxide. Continuous Intermittent (Resistant To) (Attacked By) Hypalon -05 -10o F to 250o F 275o F Mineral acids. zinc sul- fate. chrome plating so- citric acid. sour alcohols. grease. urea. chloroform. amyl e t ate. phosphoric chloride. cyclohexane. fuel oil. Steam. lead nitrate. chloric acid (hot). amyl acetate. butyl alcohol. Oil. isopropyl alcohol. cop- per chloride. car- tions. ammonium sul. chloride. acetone. stoddard solvent. sulfuric acid (25%). chlorinated solvents. cyclohexane. ketones. diesel oil. carbon sel. sulfuric acid (50%).C. ethylene. toluene. transformer oil. water ally alcohol. lubrication oils. glycols. chlorine. sodium sul- fide. ethyl chloride. acetylene. Ozone. jet fuels. Pydrauls. diethyl ketone. fide. anhydrous ammonia. acetic acid. castor oil. 3. salt water. lime methyl alcohol. nitric acid. zinc acetate. h e r. chlorine. dry cleaning fluids. hydrofluoric acids. chloroform. lie. LPG. fats. methyl alcohol. turbine oil. denatured alcohol. fuel oil. bleach solutions. haloge. ASTM Oils 1. amyl amines. hydrochloric acid (37%-cold). calcium ASTM Fuels A. naptha. chlori- acid. sodium nitrate. propane. line. diesel oil. nitric acid. ammonium sulfide. benzene. butyl alcohol. Continuous Intermittent (Resistant To) (Attacked By) EPR (Vistalon) -09 -40o F to 250o F 300o F Steam. chrome plating solutions.7 Storage of Diaphragms Store Hydril® diaphragms in original box in a dry. citric acid. methyl chloride. methanol. amyl alcohol. allyl alcohol. turbine oil. chrome plating cium carbonate. methane. calcium salts. carbonic acid. bleach so- fide. vents. chlorine. bases. LPG. molten lime magnesium salts. oil. calcium hypochlorite. carbonic acid. bromines. citric acid. tha. barium sulfate. lead sulfamate. tannic acid. benzyl alcohol. borax. calcium chloride. turbine oil. methyl alcohol. tetrachlorethylene. lead acetate. copper sulfate. sulfur. droxide. carbon disulfide. aluminum bromines. chloroform. brines. cyclopentane. sodium nitrite. glycols. ASTM Fuel C. ether. po- tassium salts. chlorine (dry cohol. hydrogen peroxide. kerosene. wood etate. Pydrauls. esters. hy. 3. brine. hydrogen peroxide (concentrated). solvents. amyl (-29o C to 100o C) (121o C) slats. car- acetate. diethyl ketones. Skydrol 500 & 7000. chlorox. transformer oil. steam. lead ac. naph- ethylene glycol. magnesium hy. Dowtherm A. ethylene chlorohydrin. Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 20 3. sulfuric acid (75%). ammonium sul. butyl amine. barium sulfate. ethylene chloride. mineral spirits. denatured alco. cop. fuel oil.6 Diaphragms (Continued) Type Generic -AA Temperature Range* Recommended Use Non Recommended Use Elastomers No. * Temperature range is the dynamic characteristic desired from diaphragm and may vary from conventional elastomer ratings. carbon alcohols. ethyl ether. disulfide. or wet). Skydrol 500 & 7000. mineral oil. amy al. cool position and away from electrical machinery and areas of (idealy below 80oF) and dark location – especially away high ozone content. tolu- hydrogen sulfide. ethyl ether. glucose. calcium solutions. phosphoric acid. first from direct sunlight. lacquers. ing fluids. boric acid. hydrogen peroxide (3%). butane. . stoddard solvent. fluorine. antifreeze (glycol based). hydrofluoric acid (25%). dry clean fluids. isopropyl alcohol. hol. Always use the practice of first in. isopropyl alcohol. phosphoric drofluoric acid (10%). ethyl alcohol. chloroform. nitric acid. potassium salts. butyl acetate. lutions. aniline. bon disulfide. turpentine. carbonate. phos. lime. gaso- (-40o C to 121o C) (149o C) Pydrauls. acetyl chloride. ASTM Fuel A. Keep diaphragm in a relaxed out when storing diaphragms. butane butyl alcohol. steam. methyl per chloride. tannic acid. Petroleum hydrocarbons. cop. solvents. acetone. salt solutions. chlorinated solvents. hydrochloric acid (10%). anhydrous ammonia. salt water sodium carbonate. cyclohexane. methyl alcohol. bunker oil. chloric acid (37%-hot). antifreeze. lubrication oils. phoric acid (50%). Dowtherm A. ene. hydro- castro oil. dry clean- hydroxide. lacquer sol- glycerin glycols. butyl acrylate. turpentine. tetrachlorethylene. benzene. sul- furic acid (25%). hydrogen acetic acid. chlorinated boric acid. aluminum acetate. transformer oil. calcium sulfate. ketones. amyl acetate. sulfuric acid (25%). Neoprene -10 -20o F to 212o F 250o F Allyl alcohol. jet fuel. bleach solutions. sodium sulfide. sodium sulfide. amyl ether. sodium toluene. ASTM Oil #1. acid (concentrated). ammonium hydroxide. ethylene glycol. dilute acids. per sulfate. aluminum Acetic acid. lead sulfamate. cal. A.A.Installation Manual R Surge and Pulsation Control K-Series Dampeners PAGE 21 R Please contact Hydril Pressure Control Equipment for any assistance or questions concerning the information in this manual. Box 60458. TX 77032-3411 U.com. . and service location. All information contained in this manual is the exclusive property of Hydril. please contact Hydril above or refer to website: www.hydril. and Canada) For nearest sales. manufacturing. TELEPHONE: (281) 449-2000 / FAX: (281) 985-2828 TOLL FREE: 1-800-231-0023 (U. HYDRIL Headquarters Hydril Technology Center P.S. Houston.S.O. TX 77205-0458 3300 North Sam Houston Parkway East Houston.