Hu Atraco Catalog

Huatraco® Contents 1 Introduction Huatraco® Formwork System Huatraco® C60 Tableform (Crab® 60 Tableform) 3 11 23 Huatraco® C60 Shoring System (Crab® 60 Shoring System) 43 Huatraco® C25 Modular System (Crab® 25 Modular System) 61 NATFORM® Screen System (Self-Climbing Screen System) 67 Huatraco® Steel Frame Scaffolding & Steel Props Huatraco® Tubular Scaffolding Cuplock System & All-Round System 73 76 All Copyrights Reserved by: HUATRACO SCAFFOLD SDN. BHD. HUATRACO CONTRACTS SDN. BHD. Specification provided in this catalogue reproduced from publications made available to us. The company shall not be responsible for any liability whatsoever resulting from the use of this catalogue. ©2012 Specialist Solutions in Scaffolding & Formwork Engineering Huatraco® Specialist Solutions in Scaffolding & Formwork Engineering Introduction HTVB HUATRACO crab Huatraco Scaffold Sdn Bhd, a member of public-listed company Hiap Teck Venture Bhd, was incorporated in 1992 as a manufacturer of a wide range of quality steel products in Malaysia. Its main products, scaffolding and formwork, are distributed under the trade mark of Huatraco®. Over the years, the company has expanded its product range by investing in the production of heavy shoring and modular systems from France. Recently, it has signed a licence agreement with an Australian company for the manufacturing and marketing of another new product, the Perimeter Safety Screens. This product is highly technical and shall be used as access platform for the construction of new buildings. Besides supplying numerous types of scaffolding and formwork products on hire or sale, the company renders services in design drawings, technical advice and support, onsite assistance, stock delivery planning and contracting. Together with its subsidiaries, namely Huatraco Contracts Sdn Bhd and Huatraco Singapore Pte Ltd, the company provides customers throughout Southeast Asia with cost effective specialist solutions in scaffolding & formwork engineering. Specialist Solutions in Scaffolding & Formwork Engineering 1 Huatraco® Manufacturing Process Pipe Mill G. I. Pipe Robotic Welding Machine Scaffolding Frame 2 Specialist Solutions in Scaffolding & Formwork Engineering Huatraco® Huatraco® Formwork System Specialist Solutions in Scaffolding & Formwork Engineering 3 . Huatraco® Huatraco Formwork System ® Jumpform Huatraco® Jumpform system is versatile safe & fast to form tall structure and drastically reduces construction time. Structure wall is concreated two floors or more ahead of the floor slab. 4 Specialist Solutions in Scaffolding & Formwork Engineering . This allows the floor slab to progress smoothly. Huatraco® Huatraco Formwork System ® Jumpform Liftcore Jumpform Section Specialist Solutions in Scaffolding & Formwork Engineering 5 . 6 Specialist Solutions in Scaffolding & Formwork Engineering .Huatraco® Huatraco Formwork System ® Column Form Huatraco ® Square or Rectangular Column Form System can be easily formed with panels of the Huatraco ® modular formwork. Huatraco® Huatraco Formwork System ® Column Form Specialist Solutions in Scaffolding & Formwork Engineering 7 . well protected by steel frame.Huatraco® Huatraco Formwork System ® Wallform Huatraco® modular formwork consists of extremely high quality surface material. Quality controlled manufacturing standards guarantee soundly construction components with a long life span. Huatraco® modular formwork panels are ideally sized to permit use in an infinite variety of height and length. 8 Specialist Solutions in Scaffolding & Formwork Engineering . Huatraco® Huatraco Formwork System ® Wallform Wallform Layout Plan Wallform Section Isometric View of Crane Handle Wallform System Specialist Solutions in Scaffolding & Formwork Engineering 9 . Huatraco® Huatraco Formwork System ® Wallform Huatraco® Formwork System • Optimized Design • Ease of Assembly • Efficient Operation • Quality and Reliability 10 Specialist Solutions in Scaffolding & Formwork Engineering . Huatraco® Huatraco® C60 Tableform (Crab® 60 Tableform) Huatraco® C60 Tableform is a multipurpose formwork System for building construction. provides cost-effectiveness and efficient solutions for large area slab projects. Efficiencies : • Easy and practical to handle • Versatile and safe • Reduce labour costs • Durable Specialist Solutions in Scaffolding & Formwork Engineering 11 . Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Projects . Cyberjaya.Building Construction Office building. Malaysia 12 Specialist Solutions in Scaffolding & Formwork Engineering . Building Construction Hotel Building.Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Projects . Malaysia Specialist Solutions in Scaffolding & Formwork Engineering 13 . Melaka. Malaysia Condominium Building. Kuala Lumpur. Building Construction Condominium building. Singapore 14 Specialist Solutions in Scaffolding & Formwork Engineering .Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Projects . Malaysia Airport Construction. Malaysia Specialist Solutions in Scaffolding & Formwork Engineering 15 . Selangor.Building Construction Shopping Mall. Kuala Lumpur.Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Projects . Flying Method 16 Specialist Solutions in Scaffolding & Formwork Engineering .Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Method of Lifting (1) . Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Method of Lifting (1) .Flying Method Specialist Solutions in Scaffolding & Formwork Engineering 17 . Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Method of Lifting (2) .Vertical Lifting Method 18 Specialist Solutions in Scaffolding & Formwork Engineering . Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Method of Lifting (3) .Lifting Truss Method Specialist Solutions in Scaffolding & Formwork Engineering 19 . 7m l=2.73m H1xL1. They can be coupled to a tower in case of load concentrations. 1m and 2m They are used in conjunction with triangle to erect narrow rows.7m l=1. It ensures the structure vertical bracing.0m l=2.45m 0. Crab® S-Pin C60 It is S-shaped and secures the tower for lifting.35m H1xL1.Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Components Telescopic Standard C60 It enables the tableform to be adjusted up to 1m.5m l=1.75m.50m 1. Adjustable C60 Standard It enables fine adjustment tableform.70m 1.19m H2xL1. the tower levelling and the general lay out.80m 2.15m H1xL2.17m H1xL1.0m l=2.5m l=2.35m Crab® Brace It consists in a tube ø 38 provided at the both ends with a wedgelocking bolt.09m H2xL1.5m l=2.53m H1xL0. Crab® U-Head C60 / TF It is designed to accomodate primary. 0. 0.. Crab® Basic Standard C60 It facilitates the erection.0m l=3.61m H1xL3.98m H1xL2. secondary.08m Crab® Ledger It is made of tube ø 48 and is provided at both ends with a wedge-clamp.0m l=3..8m l=2. Also. Crab® Jack Base C60 / 1450 It enables the tableform to be adjusted up to 1m. they are used for height adjustment.0m l=1. Its size is determined by the braced bay height (H) and length (L) H2xL1. etc.. Crab® U-Head C60 / 600 It is designed to accomodate primary.63m H2xL2. etc.76m H2xL2.5m.00m 1.13m H2xL3.50m 0.0m l=2.00m 2. Crab® Standard C60 0..3m. secondary.5m l=3.8m l=1.00m 20 Specialist Solutions in Scaffolding & Formwork Engineering . H2xL0.50m 3. 0. 00m 0.70m It is metal platform made of galvanized steel perforated sheet. Displacement Frame C/W Castor Wheel It enables the tableform or shoring structre to be adjusted up / down and to be moved freely.20 x 0.00m 0.80m 0. Fixation by 4 U-shaped hooks with locking and anti-upheaval device.30 x 1. Primary & Secondary HT Beam.20 x 1.50m 0.00m Specialist Solutions in Scaffolding & Formwork Engineering 21 .00m 0.50m 0.80m 0. Lifting Truss It enables the tableform to lift and fly. HT Bearer & HT Runner.30 x 1. 0.00m 0.20 x 2.70m 0.20 x 1.50m 0.30 x 2. Base Hook It secure the Jack Bases / U-Heads for lifting.20 x 2.20 x 3.00m 0. 0.20 x 1.30 x 1.30 x 3.Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Components Tableform Trolley It enables the tableform to be adjusted up / down to 1m high and to be moved freely.50m Crab® Stair Crab Walking Board ® 0. Primary & Secondary HT waler.30 x 2.30 x 0. T-Clamp It secure the primary to the U-Heads. Universal Clamp It secure the secondary to primary. Huatraco® Huatraco C60 Tableform (Crab® 60 Tableform) ® Erection Procedures 1 2 Position the jack bases at the intervals determined by the ledgers. fix the diagonal braces and insert the U-heads. 5 6 Position temporary platforms. Clamp the 2nd level of the ledgers. Fix the basic standards into the jack bases. Placed the primary & secondary of soffit formwork and secured plywood / panels on the secondary. • Insert the standards for upper lift. 7 8 Clamp the 3rd level of ledgers. • Insert S-pins / bolts in between the standards. Clamp the 1st level of ledgers. 22 Specialist Solutions in Scaffolding & Formwork Engineering . Check the structure is level. Fix the diagonal braces. 3 4 • • • Insert the standards into the basic standards. and is manufactured to comply with British Standard BS 5975 and BS EN 12812.Huatraco® Huatraco® C60 Shoring System (Crab® 60 Shoring System) Huatraco® C60 Shoring System is a multi-directional & multi-level heavy duty shoring equipment to support all types of heavy structures. Efficiencies : • Quick installation and dismantling • Multilevelled and Multi-directional • Interchangeable and Flexible • Mistake Free • Durable Specialist Solutions in Scaffolding & Formwork Engineering 23 . Putrajaya. Malaysia Office Building. Kuala Lumpur. Malaysia Condominium Building.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects . Malaysia 24 Specialist Solutions in Scaffolding & Formwork Engineering .Building Construction Condominium Buiding. Kuala Lumpur. Building Construction Hotel Buiding. Kuala Lumpur. Malaysia Office Building. Malaysia Specialist Solutions in Scaffolding & Formwork Engineering 25 .Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects . Kuala Lumpur. Malaysia Condominium Buiding. Kuala Lumpur. Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects .Building Construction Power Plant. Singapore 26 Specialist Solutions in Scaffolding & Formwork Engineering . Malaysia Condominium Buiding. Malaysia Demolition of Building. Selangor. Port Dickson. Malaysia Office Building. Putrajaya. Malaysia Specialist Solutions in Scaffolding & Formwork Engineering 27 .Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects .Building Construction Convention Centre. Kuala Lumpur. Sepang. Sarawak.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects .Building Construction Airport. Malaysia 28 Specialist Solutions in Scaffolding & Formwork Engineering . Malaysia Airport. Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects . Singapore Commercial Building. Singapore Specialist Solutions in Scaffolding & Formwork Engineering 29 .Building Construction Office Building. Singapore Condominium Building. Singapore School Building. Malaysia 30 Specialist Solutions in Scaffolding & Formwork Engineering . Malaysia Komuter & LRT Terminal. Kuala Lumpur.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects LRT & MRT Construction LRT. Malaysia LRT Terminal. Kuala Lumpur. Putrajaya. Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects LRT & MRT Construction MRT. Singapore Specialist Solutions in Scaffolding & Formwork Engineering 31 . Singapore LRT. Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects . Manila.LRT & MRT Construction MRT. Dubai UAE LRT. Philippines 32 Specialist Solutions in Scaffolding & Formwork Engineering . Bridge Construction Sungai Johor Bridge. Malaysia Specialist Solutions in Scaffolding & Formwork Engineering 33 . Senai-Pasir Gudang-Desaru Highway.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects . Malaysia 34 Specialist Solutions in Scaffolding & Formwork Engineering .Bridge Construction Cable Stayed Bridge. Putrajaya.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects . Bridge Construction New Pantai Highway. Kuala Lumpur. Malaysia Specialist Solutions in Scaffolding & Formwork Engineering 35 .Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects . Putrajaya Highway.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects .Bridge Construction Kuala Lumpur. Malaysia 36 Specialist Solutions in Scaffolding & Formwork Engineering . Johor Bahru. Malaysia Bridge Over Railway Track Specialist Solutions in Scaffolding & Formwork Engineering 37 . Malaysia EDL Expressway. Johor. Malaysia Sunway Directional Ramp Lebuhraya Damansara Puchong Package 2.Bridge Construction Besraya Eastern Extension. Kuala Lumpur.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects . Penang. Kuala Lumpur. Malaysia Treatment Plant. Malaysia Roof Construction. Malaysia 38 Specialist Solutions in Scaffolding & Formwork Engineering .Tank & Roof Construction Elevated Water Tank. Kuala Lumpur.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Projects . they are used for height adjustment. Crab® U-Head C60 / 600 It is designed to accomodate primary. Crab® S-Pin C60 It is S-shaped and secures the tower for lifting. the tower levelling and the general layout. Crab® Standard C60 0. The vertical member is equipped with 3 crab stirrups. 0. One end of the horizontal tube is provided with a wedge-clamp.. 0.5m Four adjacent triangle enable to form a 1. 1m and 2m They are used in conjunction with triangle to erect narrow rows. etc. secondary. They can be coupled to a tower in case of load concentrations.00m high lift of a tower. Specialist Solutions in Scaffolding & Formwork Engineering 39 .75m.5m. Crab® Jack Base C60 / 600 It enables to compensate the ground unevennesses.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Components Crab® Triangle 0.3m.7m and 1. Crab® Plan Brace It is used ensure the squareness of tower.. Also. Crab® Basic Standard C60 It facilitates the erection. 00m Crab Ledger ® 0.50m Crab Walking Board ® 0.19m Crab® Brace It consists in a tube ø 38 provided at the both ends with a wedge-locking bolt.61m H1xL3.70m 1.0m l=1.50m 0.5m l=1.53m H1xL0.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Components 0.00m 0.7m l=2.50m 1.20 x 0.5m l=2.0m l=2.13m H2xL3.00m It is metal platform made of galvanized steel perforated sheet.0m l=3.20 x 2.70m 0.7m l=1.5m l=3.73m H1xL1. 0.17m H1xL1. 0.35m 0.00m 0. It ensures the structure vertical bracing.76m H2xL2.8m l=2.30 x 0.30 x 3.15m H1xL2.0m l=2.00m 1.98m H1xL2.08m Crab® Stair Crab® Displacement Frame C/W Castor Wheel It enable the tableform or shoring structure to be adjusted up / down and to be moved freely.20 x 1. 40 Specialist Solutions in Scaffolding & Formwork Engineering .5m l=2.20 x 2.00m 2.70m 0.30 x 1.50m 0.45m H2xL1.0m l=3.80m 0.50m 0.50m 0.30 x 1.30 x 2.09m H2xL1.50m 3.80m 2. Its size is determined by the braced bay height (H) and length (L) H2xL1.20 x 1.0m l=2. Fixation by 4 U-shaped hooks with locking and antiupheaval device.63m H2xL2.30 x 1.80m 0.35m H1xL1.20 x 1.20 x 3.00m It is made of tube ø 48 and is provided at both ends with a wedge-clamp.8m l=1.00m 0.00m H2xL0.30 x 2. This platform should remain in position to allow for inspection. 5 6 Erection must be carried out from inside the towers. Fit triangle at lift 4. Specialist Solutions in Scaffolding & Formwork Engineering 41 . 7 8 Link up the standard with the ledgers. protected by the triangle of the lower lift. observing the safety regulations. check the contact of vertical posts/standards using the sighting device provided on each triangle sleeve. Position temporary platforms. Fit the basis standards into the jack bases. The temporary platforms from lift 1 are moved to lift 2. Fit the triangle at lift 3. wall pieces and formwork panels. Insert and lock the first lift of triangle. 3 4 Fit the second lift of the triangle. still working safety from second platform. rings downwards. Insert the U-heads into the vertical posts/standards. Check the structure is level. Clamp the 1st level of ledgers. Reverse the direction of the triangle. reverse the direction of triangle. Complete the service platform for fitting girders.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® 2 1 2 Erection Procedures Position the jack bases at the intervals determined by the ledgers. levelling and removing of formwork. joists. The upper and lower tubes should be in contact at each leg. Fit the first plan braces. Clamp the 1st level of ledgers. 42 Specialist Solutions in Scaffolding & Formwork Engineering . Clamp the 2nd level of the ledgers. • Insert the standards for upper lift. 7 8 Clamp the 3rd level of ledgers.Huatraco® Huatraco C60 Shoring System (Crab® 60 Shoring System) ® Erection Procedures 1 2 Position the jack bases at the intervals determined by the ledgers. Check the structure is level. 3 4 • • • Insert the upper standards into the basic standards. Fix the basic standards into the jack bases. • Insert S-pins / bolts in between the standards. Placed the primary & secondary of soffit formwork and secured plywood / panels on the secondary. Fix the diagonal braces. fix the diagonal braces and insert the U-heads. 5 6 Position temporary platforms. Huatraco® Huatraco® C25 Modular System (Crab® 25 Modular System) Huatraco® C25 Modular System is manufactured and complied with British Standard BS1139 : Part 5 and BS EN 12810 -1&2. This system is approved by the Department of Occupational Safety and Health. Malaysia. Efficiencies : • Quick installation and dismantling • Multilevelled and Multi-directional • Interchangeble and Flexible • Mistake Free • Durable Specialist Solutions in Scaffolding & Formwork Engineering 43 . .Levelled System Joint at every 500mm vertically 44 Specialist Solutions in Scaffolding & Formwork Engineering . Crab® Multi...Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Introduction Crab® Multi-Directional System Connection at 20 Directions and more.. Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Certifications Specialist Solutions in Scaffolding & Formwork Engineering 45 . Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects .Construction Cable Stayed Bridge. 46 Specialist Solutions in Scaffolding & Formwork Engineering . Putrajaya. Malaysia. Malaysia. Putrajaya.Construction Shopping Mall.Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects . Specialist Solutions in Scaffolding & Formwork Engineering 47 . Putrajaya.Construction Shopping Mall. Malaysia.Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects . 48 Specialist Solutions in Scaffolding & Formwork Engineering . Construction KL Sentral. Malaysia. (Scaffold over LRT track) Monorail Kuala Lumpur. Malaysia Tunnel Construction Specialist Solutions in Scaffolding & Formwork Engineering 49 .Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects . Putrajaya. Putrajaya. Sri Manjung.Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects . Malaysia Power Plant.Construction Office Building. Malaysia Elevated Water Tank Mosque. Malaysia 50 Specialist Solutions in Scaffolding & Formwork Engineering . Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects .Construction Mobil Tower Stair Access Tower Shopping Complex Specialist Solutions in Scaffolding & Formwork Engineering 51 . Penang Bridge. Malaysia 52 Specialist Solutions in Scaffolding & Formwork Engineering .Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects .Maintenance Pylon Acess Tower. Industrial Works Oil & Gas Offshore Platform Specialist Solutions in Scaffolding & Formwork Engineering 53 .Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects . Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects .Industrial Works Oil & Gas Industries 54 Specialist Solutions in Scaffolding & Formwork Engineering . Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects .Industrial Works Ammonia Tank Oil & Gas Industries Petro-chemical Specialist Solutions in Scaffolding & Formwork Engineering 55 . Industrial Works Air Craft Shipyard 56 Specialist Solutions in Scaffolding & Formwork Engineering .Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects . Malaysia Wall Climbing The Mines Resort.Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Projects .Events Self-standing Tower 30 Meter Span Structure at F1 Sepang Internation Circuit. Malaysia Specialist Solutions in Scaffolding & Formwork Engineering 57 . 76 l=3. it enables to get large working areas on brackets.35m Crab® Socket base C25 When used with a castor wheel.00xL1.00xL0. Standard 3.00 l=2. Crab® Jack Base C25 / 500 It enables to compensate the ground unevennesses. Its size is determined by the braced bay height(H) and length(L) H2.70m 1.00 H2.00m Crab® Board Bearer It cuts the span of the boards which constitute the working or access areas.50m 1.50m 3.Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Components Crab® Standard C25 It consist a tube ø 48 with four stirrups welded at 90° at 0.50m intervals.50m 3. 1.00xL3.00m Crab® Caster Wheel Crab® Brace It consists in a tube ø 38 provided at the both ends with a wedge-locking bolt. One end forms a spigot to centre the standards and avoid any disconnection.70 H2.00m Standard 2.00m Basic Standard Crab® U-Head C25 / 500 It is designed to accomodate primary.50m 1.80 H2.00m 2.80m 2.70m Crab® Reinforced Ledger It enables to increase the platform working load.63 l=2.00 H2. secondary.50m 3.00xL2.53 0. 2. it enables to erect mobile structures. Crab® Ledger It is made of tube ø 48 and is provided at both ends with a wedgeclamp.00m 2.00m 1. They can be pinned together.00m 1.00xL1.00xL1.09 l=2.19 l=2. etc 0.00xL2.13 l=3.00m Standard 1.80m 2.50m 0. It ensures the structure vertical bracing. when doubled.00m (l) = locking bolt distance between axis 58 Specialist Solutions in Scaffolding & Formwork Engineering .50 H2. 0.45 l=2.50 H2. Fixation by 4 U-shaped hooks with locking and anti-upheaval device.80m 0.50m 0.20 x 2.20 x 2.00m 1. in order to cut the span of storage or circulation areas.70m Crab® Reinforced Board Bearer It cuts the too important spans of the boards. 1.50m 0.30 x 2. 0.00m 0.30 x 1.00m 0.00m 0.20 x 1.20 x 3.30 x 2.00m Crab® Stair Crab® S-Pin C25 It is S-shaped and firmly secures the standards together.50m 1. It is secured by mere housing into the stirrups of the standards.80m 2.00m 2.30 x 0. In the middle of the upper boom.50m 0. or onto the horizontal members. Crab® Toe .20 x 0.00m Crab® Small Post Crab® Ladder Beam 4m or 5m They are used bridge passages.30 x 1.00m 0. as a guard-rail post. they comprise a spigot for positioning a standard.20 x 1.80m 0.70m 0. It cannot be disconnected by the wind effects under the platform.Board It is 150mm high in compliance with the regulations.70m 0.20 x 1.Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Components 0.30 x 3. Equipped with a wedge-coupler. Specialist Solutions in Scaffolding & Formwork Engineering 59 .50m 0.50m 3. it is used at the end of the bracket. Crab® Walking Board It is metal platform made of galvanized steel perforated sheet.30 x 1.00m 0. 60 Specialist Solutions in Scaffolding & Formwork Engineering . Fit the horizontal members. Erect the complete working platform in the access bay. Build the first lift. Fit the horizontal members. 3 4 Fit the first working platform to ease the erection. Fit the basic standards or standard into the jack base.Huatraco® Huatraco C25 Modular System (Crab® 25 Modular System) ® Erection Procedures 1 2 Position the jack base. Check continuosly that the structure is level. Check the structure is level. 5 6 Fit the access trapoor platform in the access bay. spaced according to the lengths of the lingitudinal and transverse horizontal members. Lower the ladder. Fit the platform in each cell of the first stage. Stablilise the structure longitudinally by fitting diagonal braces at the side away from the working area (inset). removal and easy to handle • Self-climbing • Working platform positions are flexible • Less manpower • Increase the construction speed and program time Specialist Solutions in Scaffolding & Formwork Engineering 61 . It offers the industry savings in time and labour without compromising site safety.Huatraco® Natform® Screen System (Self-Climbing Screen System) Natform® Screen System is a self-climbing safety protection panel system for building construction industry. Efficiencies : • Fast installation. Huatraco® Natform Screen System (Self-Climbing Screen System) ® 62 Specialist Solutions in Scaffolding & Formwork Engineering . Huatraco® Natform Screen System (Self-Climbing Screen System) ® Specialist Solutions in Scaffolding & Formwork Engineering 63 . Huatraco® Natform Screen System (Self-Climbing Screen System) ® 64 Specialist Solutions in Scaffolding & Formwork Engineering . Huatraco® Natform Screen System (Self-Climbing Screen System) ® Specialist Solutions in Scaffolding & Formwork Engineering 65 . Huatraco® Natform Screen System (Self-Climbing Screen System) ® Self-Climbing By Hydralic Jack Device Typical Section of Natform Screen System 66 Specialist Solutions in Scaffolding & Formwork Engineering . Huatraco® Huatraco ® Steel Frame Scaffolding & Steel Props Specialist Solutions in Scaffolding & Formwork Engineering 67 . Huatraco® Steel Frame Scaffolding Projects Condominium 68 Specialist Solutions in Scaffolding & Formwork Engineering . 1. 9. 5. 4. 10. Fix the cross braces to the frames. 6. 7. Specialist Solutions in Scaffolding & Formwork Engineering 69 . 5. It is recommended that walking frame be installed in alternate 3 -5 stories. HT 202 Walking Frame HT 102 Vertical Frame HT 301 Cross Brace HT 801 Arm Lock HT 701 Joint Pin HT 205 Walking Board HT 601 Jack Base HT 514 Stair HT 201 Walking Frame HT 901 Hand Rail Pole HT 902 Hand Rail The above shows components required and erecting method for external scaffolding.Huatraco® Steel Frame Scaffolding Basics Of Assembling External Scaffolding 1. Lay wooden planks in horizontal position and install jack bases. 2. Insert joint pins into each ends of the frame and repeat the above process for greater heights. 4. Whenever special features persist causing problems in erection of external scaffolding. 11. Fix the lock into walking frame. the above methods are preferred. Insert arm locks to ensure stability and safety. 2. 8. 3. Insert vertical frames into jack base as per drawing. 3. 6. Huatraco® Steel Frame Scaffolding Scaffolding Components List CODE HT 104 HT104A HT 104B HT 104C HT 104D HT 104E A 762 762 762 762 762 762 B 1700 1524 1219 914 490 2000 C 1219 1219 914 610 280 1219 D 329 153 153 152 58 629 HT 107 Ladder Type Frame HT 108 Ladder Type Frame 70 Specialist Solutions in Scaffolding & Formwork Engineering Huatraco® Steel Frame Scaffolding Scaffolding Components List HT 205 Walking Board HT 514 Stair 450 HT 486GI Pipe CODE HT 486 A GI HT 486 B GI HT 486 C GI CODE HT 514B HT 514D A 1829 1829 B 1725 1955 Size 48.6mm 48.6mm 48.3mm Thickness 2.0mm 2.4mm 4.0mm Length 6m 6m (STK 500) 6m (BS 1139) 1829 HT 601 Jack Base HT 602 U - Head HT 701 Joint Pin HT 801 Arm Lock HT 603 Caster HT 604 Base Plate HT 901 Hand Rail Pole HT 902 Hand Rail HT 902 A Hand Rail HT 486 S/F Clamp Note : Special size can be make upon customer request. Specialist Solutions in Scaffolding & Formwork Engineering Unit : mm 71 Huatraco® Steel Props TOP PLATE UPPER TUBE48 ø mm ADJUSTABLE HOLE COLLAR G PIN HANDLE Set the pin into the hole of inner tube. Adjust the height by sliding the screw position. LOWER TUBE 60 ø mm Steel Props are made of pipes of high quality material attached with accessories. They replace timber props in contruction as they are easy to assemble, economical to use and time saving. 1. Easy to assemble a) Extend tube to required height. b) Set pin through hole of inner tube. c) Obtain exact height by sliding the screw position for minor adjustment. 2. Economical to use Steel props take more weight than timber props. They can be placed up to 2 metres apart depending on circumstances and less numbers are used making it economical. 3. Time Saving Fewer props means less labour involved and ease of assembling also saves time. BASE PLATE Description Max. length (mm) Min. length (mm) HT - 50 2,030 1,220 HT - 65 3,200 1,740 HT - 75 3,500 1,900 HT - 90 3,900 2,200 Available in other sizes 72 Specialist Solutions in Scaffolding & Formwork Engineering Huatraco® Huatraco ® Tubular Scaffolding Specialist Solutions in Scaffolding & Formwork Engineering 73 BS EN 39 & BS EN 74) BS1139 BS SCAFFOLD PIPE ø48.3 X 4.0mm OR 3.Huatraco® Tubular Scaffolding Components (BS 1139.2mm (HOT-DIPPED GALV.) Beam Clamp / GIRDER COUPLER Single Coupler Double Coupler Putlog SWIVEL COUPLER Sleeve Coupler JOINT PIN 74 Specialist Solutions in Scaffolding & Formwork Engineering . 2. 250 1.000.000 Specialist Solutions in Scaffolding & Formwork Engineering 75 . 3. 240.Huatraco® Huatraco Metal Deck ® Sizes available in milimeter Width (W) Length (L) 210.500.000 4. Huatraco® Cuplock System & All-Round System 76 Specialist Solutions in Scaffolding & Formwork Engineering . 0m. 2.3m.0m.5m Intermediate Transom Forkhead Universal Jack Length = 760. 1.3m.1. 2. 1.9m.0m.6m.5m.6m.5m. 860mm Socket Base Spigot & Bolt Specialist Solutions in Scaffolding & Formwork Engineering 77 .2m. 1.8m.3m.8m.0m.2m. 0.1.3m. 1. 1. 1.6m. 1. 2.8m. 1.Huatraco® Cuplock System Ledger Length = 0.6m. 2. 0. 2.5m Standard Length = 1.9m. 3m Length = 0. 1. 1. 1. 219m. 1. 3. 3. 2. 1.5m.7m.048m Brace Intermediate Transom Length = H2.0m.5m. 1.8m.438m.0m. 0.5m.0m.Huatraco® All-Round System Ledger Standard Length = 0.0m. 1.5m. 1.5m. 1. 1. 3.5m.5m.0m.8m.5m. 1.829m. 3. 2. 2. 1.5m. 2.048m Length = 0. 3.829m. 2.0m. 2. 1.0m.438m.5m. 2. 1.219m. 2.0m.0m Length = 0. 2.048m U-Head 500 Length = 500mm Jack Base 500 Length = 500mm Socket Base Base Post 78 Specialist Solutions in Scaffolding & Formwork Engineering . 0. 2. 3.829m.438m. 2.0m.0m.5m.8m.0m x L0.219m. 1. 1.7m. 1. 1. 1. 1.0m. 3.7m.