GMW3059_Material Specification.pdf

WORLDWIDEENGINEERING STANDARDS Material Specification Materials GMW3059 Restricted and Reportable Substances for Parts 3 Requirements 1 Scope Note: Nothing in this standard supercedes applicable laws and regulations. Note: In the event of conflict between the English and domestic language, the English language shall take precedence. 1.1 Material Description. This specification lists substances whose use in materials and components, in the interests of personnel and environmental safety, are either prohibited or limited. 1.1.1 These restrictions are based on existing legislation or self-imposed regulations. 1.1.2 The aim of this specification is to restrict/stop the usage of the substances listed, to facilitate compliance with current and future regulations. 1.1.3 For additional information on GMW3059, including electronic versions of forms, original version of Directive 2000/53/EC Annex II and all subsequent revisions, frequently asked questions and the exemption process, see the web site http://www.gmw3059.com/. 1.2 Symbols. Not applicable. 1.3 Typical Applications. This specification applies to materials and components specified by the purchaser and does include items where the design is held by the supplier, such as "black box" items. 2 References Note: Only the latest approved standards are applicable unless otherwise specified. 2.1 External Standards/Specifications. 2000/53/EC DIN 50993-1 ISO 3613 ISO 3892 2.2 GM Standards/Specifications. GMW3001 GMW3034 GMW14444 GMW15635 2.3 Additional References. Global Automotive Declarable Substance List (GADSL). 3.1 General. Most requirements of this specification are contained in the Global Automotive Declarable Substance List (GADSL), available at http://www.gadsl.org/. Additional requirements to the GADSL list are contained in Table 1. All substances listed that are present in the component or product must be declared if the permitted limits are exceeded. Content limits are specified for all substances whether Prohibited (P) or just requiring Declaration (D). For amounts below this limit a declaration is not required. This percentage is to be calculated for the single material/surface treatment, not at the part or the assembly level. 3.1.1 If technical requirements make the use of Prohibited (P) substances absolutely necessary, a deviation from this specification must be agreed upon between the supplier and the responsible department at the purchaser. 3.1.2 This specification requires the supplier to input the full material composition of their parts, including any GMW3059 substances, in the International Material Data System (IMDS, web site: http://www.mdsystem.com). Reporting in IMDS will also fulfill the specific reporting requirements that are contained in GMW3059. 3.1.3 Detailed information on GM's IMDS requirements is available on the GM Supply Power web site: http://www.gmsupplypower.com (from any Power-Section into/Library/General Information/Environmental Sourcing Information/ IMDS). 3.2 Requirements on Delivery. Independent of this regulation, the supplier bears the responsibility for ensuring that the materials and components delivered meet the relevant legislations and regulations of the countries to which they are supplied. The requirements defined in this specification apply for all new and carryover materials and components supplied, unless otherwise specified on the drawing. These requirements also apply to resourced or redesigned materials and components. © Copyright 2010 General Motors All Rights Reserved Originating Department: North American Engineering Standards February 2010 --`,`,```,,,,,```,```,,```,`,-`-`,,`,,`,`,,`--- Copyright GM Worldwide Provided by IHS under license with GMW No reproduction or networking permitted without license from IHS Licensee=TRW OCCUPANT RESTRAINT/5928328100, User=Lohrmann, Hans-Georg Not for Resale, 10/14/2010 06:07:12 MDT Page 1 of 7 ```..`. Asbestos Minerals P for GM Brasil only See GADSL for threshold Prohibition applies to GM Brasil only.GM WORLDWIDE ENGINEERING STANDARDS GMW3059 Table 1: Restricted (P) and Reportable (D) Substances Substance Rating All substances listed on the GADSL are declarable in GMW3059. Acetaldehyde is D for all parts per GADSL.```. Requirement Detail The GADSL is located on www. Test method: GMW15635. Hans-Georg Not for Resale.`. Mass of homogenous material can be determined by ISO 3892 or other appropriate method. Formaldehyde P > 10 ppm Prohibition applies to passenger compartment materials only per GMW14444 Code E.`. Test method: GMW15635. Homogeneous Materials less than 10 g are exempt.. Formaldehyde is D for all parts per GADSL. Test method: GMW3034 or DIN 50993-1 or ISO 3613.. that shall have maximum threshold for Cadmium 20 ppm..gadsl.. (Asbestos fibers are P for all GM Regions). Homogeneous Materials less than 10 g are exempt.org GM Requirements IN ADDITION to the GADSL: Acetaldehyde P > 10 parts per million (ppm) Prohibition applies to passenger compartment materials only per GMW14444 Code E. For applications where the hexavalent chromium is leachable: A maximum concentration of 0..`--- Copyright GM Worldwide Provided by IHS under license with GMW No reproduction or networking permitted without license from IHS Licensee=TRW OCCUPANT RESTRAINT/5928328100. Test method: A reliable test for total chromium can be used to determine that the application is hexavalent chromium free.`. 10/14/2010 06:07:12 MDT ..```. © Copyright 2010 General Motors All Rights Reserved February 2010 Page 2 of 7 --`.1 µg/cm² per homogeneous material shall be tolerated. User=Lohrmann. Benzene See GADSL Prohibition applies to non-fuel applications only. Cadmium and its compounds P > 20 ppm for EU market only Prohibition applies to portable batteries and Accumulators only..`.```. All substances listed as prohibited on the GADSL are prohibited in GMW3059. Chromium(VI)Salt P for all applications For applications where the hexavalent chromium is not leachable: A maximum concentration of 1000 ppm by weight and per homogeneous material shall be tolerated.-`-`. .2 Exceptions.2.. EU market: Prohibition applies to all batteries and accumulators that shall have maximum threshold for Mercury 5 ppm by weight. 2011. If the substance is listed as Prohibited. 3.2. 10/14/2010 06:07:12 MDT . All other applications are declarable.. that shall have maximum threshold for Mercury 50 ppm by weight. © Copyright 2010 General Motors All Rights Reserved February 2010 Copyright GM Worldwide Provided by IHS under license with GMW No reproduction or networking permitted without license from IHS Page 3 of 7 Licensee=TRW OCCUPANT RESTRAINT/5928328100..```. Lead in all other applications: Prohibited for all other applications: Exemptions to Prohibition according to Directive 2000/53/EC Annex II.`. Transmissions and AirConditioning Compressors: Prohibited Model Year (MY) 2011.```. --`.. with lead-acid electrochemical system.`.. All usages of: Lead in solders in electrical applications and on glazing is prohibited for all parts released for the first time for all vehicles and for carryover parts in new and major vehicles Type Approved after January 1.com/apps/r4psanon/portal/dt?action=content&provider=HomePageContainer Lead in Bearing Shells and Bushes for Engines. Prohibition applies to Extender Oils and Extender Oils in Tires.`--- Suppliers may be required to apply for a waiver for some GM regions/(units) (refer to Appendix A). "P".-`-`.```. Polycyclic Aromatic Hydrocarbon (PCAH) selected P starting MY 2010 GM Brasil: Prohibition applies to the batteries. Hans-Georg Not for Resale. 5 Rules and Regulations 5. Questions regarding the presence of these substances can be resolved by using the test method listed or by any appropriate accepted analytical method.1 All materials supplied to this standard must comply with the requirements of GMW3001.gmsupplypower. See GADSL for substance list and threshold. 3.1 When using Data Sheets (Appendix A): The substances and the materials/components they are used in must be detailed if they contain substances listed in the GADSL or Table 1 in amounts exceeding the stated limits. For exemptions to prohibition because of unavailable technical solutions or implementation timing issues.```. check the appropriate box and submit Appendix A as a declaration of compliance to the unit contact as listed in the Contact List. 3.`.2. Rules and Regulations for Material Specifications.2. 4 Manufacturing Process Not applicable. refer to the most recent version of Annex II of the European Union (EU) End-of Life Vehicle (ELV) Directive 2000/53/EC. prior approval and sign off of Appendix A is required by the department listed in the Contact List for the Unit the part is being supplied to.`. User=Lohrmann. P shall not apply to button cells with a mercury content < 20 000 ppm by weight (2% by weight). Mercury and its compounds P > 50 ppm for Brasil market only P > 5 ppm for EU market only Polyaluminum Hydroxide (PAH). https://www.GM WORLDWIDE ENGINEERING STANDARDS Substance Lead and its compounds GMW3059 Rating Requirement Detail See GADSL Lead in solders in electrical applications and on glazing (new Annex II exemptions 8a to 8j)..1 Chemical Requirements. Otherwise.`.. Hex Chrome. It was approved and first published in March 1999. Not applicable.```. 6 Approved Sources Not applicable...```. and STD 3977 (GME).`. Clause J (Holden). QU 000003.. 7.2 Acronyms. Lead and its compounds.1 Release. User=Lohrmann..```. EDS-A-0101 (GMDAT)..`.. Asbestos. (Global Environmental Team) 8 Coding System This standard shall be referenced in other documents. (Global Environmental Team) K FEB 2010 Cadmium and its compounds.1 Glossary. QU 000004.2 Revisions. Mercury and its compounds requirements updated.-`-`. 10/14/2010 06:07:12 MDT . 9. GM1000M (GMNA). Hans-Georg Not for Resale. as follows: Description (Organization) © Copyright 2010 General Motors All Rights Reserved February 2010 Page 4 of 7 --`.`. Asm Assembly CAS Chemical Abstracts Service D Declarable ELV End-of Life Vehicle EU European Union GADSL Global Automotive Declarable Substance List IMDS International Material Data System MY Model Year P Prohibited PAH Polyaluminum Hydroxide PCAH Polycyclic Aromatic Hydrocarbon ppm Parts Per Million RPO Regular Production Option 9.`. etc.```. QU 000005.. Acetaldehyde. replacing HN 1000. QU 000001.`--- Copyright GM Worldwide Provided by IHS under license with GMW No reproduction or networking permitted without license from IHS Licensee=TRW OCCUPANT RESTRAINT/5928328100. and Symbols... and QU 000000. Lead and Formaldehyde requirements updated.GM WORLDWIDE ENGINEERING STANDARDS GMW3059 Restricted and Reportable Substances for Parts per GMW3059. Exceptions on Allison Transmission removed. This standard originated in May 1998. drawings. 9 Release and Revisions 7 Notes 7.. Abbreviations. QU 000002.`. Rev Approval Date J OCT 2008 GM Shanghai is using IMDS exclusively to verify GMW3059 compliance.. . 10/14/2010 06:07:12 MDT Printed Name/ GM Division: Date: Printed Name: Date: Signature: Standard Number Signature: Mass Name Waiver Number: ___________ Not Approved: Approved: Purpose for Use and Plan to Eliminate Use Including Timing Mass % Substance and Substitute Substances in Material Substance Unit Approval if "P” Substances Present Name Mass % Material in Component Material/Surface Treatment Supplier Certification Part Number Component in Assembly 2.```.`--- Assembly (Asm)/Part Information GM WORLDWIDE ENGINEERING STANDARDS GMW3059 Appendix A: Waivers Only (GM Brasil Suppliers – Use Separate Form) © Copyright 2010 General Motors All Rights Reserved Page 5 of 7 .. User=Lohrmann. This part does contain substances listed in GMW3059 above the reporting limits as detailed below. This part does not contain substances listed in GMW3059 above the reporting limits.-`-`...`.```. Hans-Georg Not for Resale.`.Revision Date: Copyright GM Worldwide Provided by IHS under license with GMW No reproduction or networking permitted without license from IHS Name CAS Number February 2010 Licensee=TRW OCCUPANT RESTRAINT/5928328100..`.```.```..`..`. 1.. FAX: Mail Code (if applicable): Country: Asm/Part Revision Level: DUNS Number : Phone: Comments: Model Year/Vehicle Line: Company: Address: Department: Asm/Part Mass: Asm/Part Name: Name: Manufacturer/Supplier Information Engine Transmission RPO (Family): Unit Supplied to: Asm/Part Number: --`. Unit Supplied to: Enter the name of the organization you are supplying the part to. Company: Enter company name that is supplying the part. list all components that apply. Assembly (Asm)/Part Information: Title block Enter the information that identifies the part being supplied. A list of units along with contact information for each is in the appendix. name.. Mail Code (if applicable): Enter internal mail code if required within Supplier Company to get mail to the contact person.```. enter the part number. list all components that contain each substance. Model Year/Vehicle Line: Enter the model year of the vehicle the part is being supplied for and the name of the vehicle. GM Brasil suppliers.`. --`.`..`. name. Address: Enter address (including country). name. If there is more than one component that contains the reported substance. print name and date to certify all listed information is true and correct. Component in Assembly: If there is more than one component in the assembly/part being supplied. Asm/Part Name: Enter the name of the part as assigned by the unit the part is being supplied to. the form must be mailed to each unit.`. Asm/Part Mass: Enter the mass of the complete assembly being supplied. Also state what plans are in place to eliminate the use of this substance...`. and mass percentage of the material or surface treatment that contains the restricted or reported substance. please contact GM Brasil for a separate waiver form. Substance: Enter the Chemical Abstracts Service (CAS) number. by what date the use will be eliminated and what the substitute substance will be. GMW3059 © Copyright 2010 General Motors All Rights Reserved February 2010 Copyright GM Worldwide Provided by IHS under license with GMW No reproduction or networking permitted without license from IHS Page 6 of 7 Licensee=TRW OCCUPANT RESTRAINT/5928328100. Asm/Part Revision Level and Revision Date: Enter any information that would identify what the most current level of revision and what date that last revision occurred.```.. and mass percentage of the reported substance present in the material/surface treatment. Supplier Certification: Sign.```.. Name: Enter contact name at the supplier. substance the unit the part is being supplied to must sign the form to approve the use.GM WORLDWIDE ENGINEERING STANDARDS Instructions for Appendix A Department: Enter the department within the supplier company that the contact belongs to. and fax number for supplier. please enter the model year and Engine/Transmission Regular Production Option (RPO) (or family). Hans-Georg Not for Resale. Unit Approval if "P" Substances Present: If the substance listed is a "P".. Material/Surface Treatment: Enter the standard number. If the part is being supplied to more than one unit. Comments: Enter any other information that would help identify the part. Purpose for Use and Plan to Eliminate Use Including Timing and Substitute Substances: State the reason this substance must be used. Declaration Section: Mark the applicable box. User=Lohrmann.. For Powertrain parts. telephone number. Asm/Part Number: Enter the part identification number assigned by the unit the part is being supplied to. Manufacturer/Supplier Information: Title block Supplier enters their information. DUNS Number: Enter the DUNS Number that is supplying the part. 10/14/2010 06:07:12 MDT .-`-`.```.`--- The form should be mailed to each unit that the part is being supplied to. If there is more than one reported substance. and mass of the specific component that the reported substance is found in. `.```..`.: Hanna LJungkvist Marialice Ciuccio Jin Gil Phone: +46 520 783 37 55 11 4234 3980 82-32 -520-0930 Fax: +46 520 781 50 55 11 4234 8765 82-32-520-4952 Unit Contact: Unit: GM PATAC (GM China) GM Powertrain North America GM Technical Centre India Dept.Saab GM do Brasil Ltd./Mrs. GMDAT Dept. Long Dong Avenue 483-730-472 IN1-400-205 Location: Shanghai 201201 823 Joslyn Avenue Units 1-8. Whitefield Road China USA Bangalore. Polymer/Organic Material Lab Postbox/Mail Code: SE1-A16-012 Cx.`--- Copyright GM Worldwide Provided by IHS under license with GMW No reproduction or networking permitted without license from IHS Licensee=TRW OCCUPANT RESTRAINT/5928328100. Building B Powertrain Global D-65423 Rüsselsheim Port Melbourne 3207 823 Joslyn Avenue. Do Estado.```.... User=Lohrmann.-`-`.Opel GM Holden GM North America Dept.`..3999. Hans-Georg Not for Resale. Pontiac. India Mr. Postal 197 199-1. 10/14/2010 06:07:12 MDT .. 3rd Floor Pontiac.: Corrosion Protection & Coating Systems Materials Engineering Materials Technology Postbox/Mail Code: IPC: R2-50 Mail Point HG01 483-730-472 Location: Friedrich-Lutzmann-Ring 191 Salmon Street Pontiac North Powertrain Campus.: ECM-Chemical & Polymeric Materials & Fastening Eng.```.`.: Shuwen Liu Derek Ewing Kirankumar Jagatap Phone: 86-21-2894 1427 +1 734-756-1351 011-91-80-4041-4814 Fax: 86-21-5858 0839 +1 248-857-2550 011-91-80-4115-8562/64 © Copyright 2010 General Motors All Rights Reserved February 2010 Page 7 of 7 --`. 2880 Incheon 400-705 Sweden Sao Caetano do Sul – SP-Brasil Korea Mr.: Klaus Lang Afia Demiri Dr. MI 48340-2925 Germany Australia USA Mr.GM WORLDWIDE ENGINEERING STANDARDS GMW3059 Contact List Unit Contact: Unit: GME .`. Cheongcheon-Dong Bupyung-Gu Location: A16 Saabvagen SE-461 Trollhattan Av.```. MI 48340-2925 ITPL./Mrs./Mrs. Yucong Wang Phone: +49(0)6142 7-7 83 92 61 3 9647 1473 +1 248-508-8122 Fax: +49(0)6142 7-7 82 03 61 3 9647 1286 +1 248-857-4441 Unit Contact: Unit: GME ..: Materials Engineering Materials Engineering IMDS Compliance Group Postbox/Mail Code: No..