G6000

CAME UNITED KINGDOM LTD UNIT 3 ORCHARD PARK INDUSTRIAL ESTATE, TOWN STREET, SANDIACRE, NOTTINGHAM NG10 5BPTEL: 0115 921 0430 FAX: 0115 921 0431 INTERNET - www.cameuk.com E-MAIL - [email protected] TECHNICAL HELPLINE 0115 921 0430 0 0 0 6 G D R GA ions t c u r t s n I n Installatio d barriers oa for swift r THE GARD KIT CONSISTS OF: BARRIER UNIT CONTROL PANEL ALUMINIUM BARRIER ARM RED PHOSPHORESCENT STICKERS SAFETY BEAM POST SAFETY BEAM INTRODUCTION THESE INSTRUCTIONS WILL SHOW YOU HOW TO INSTALL A GARD AUTOMATION SYSTEM FOR SWIFT ROAD BARRIERS. PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS CAREFULLY BEFORE STARTING ANY WORK. UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE. FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE. 1 G0602 Tubular cross-section. control panel and internal drive system. 2 . G0465 White enamelled aluminium fencing for barriers. G0463 Moving support for barriers. G0469 Support for attachment of flashing light assembly. Guaranteed for 12 months unless tampered with by unauthorised personnel. G0467 Joint for G0601 barrier.5 metres wide (with accessories on the barrier up to 6metres). 100mm dia x 6850mm aluminium barrier with white enamel finish (recommended for areas subject to strong winds) G0603 Red anti-collision bumper strip with end caps. G0468 Support for attachment of safety beam to casings. 100x40x6850mm aluminium barrier with white enamel finish. G0460 Pack of 6. Designed and constructed by CAME in compliance with current safety standards (UNI 8612) and with an IP54 protecting rating. we recommend installation of CAME safety and control accessories. ATTENTION! For ease of installation and conformance to current safety norms. Barrier with non-reversible 24V DC gear motor.GENERAL SPECIFICATION DESCRIPTION: This unit can be used to control entrances up to 6. case in galvanised steel with enamel finish. G0461 Red phosphorescent stickers for barrier. OPTIONAL ACCESSORIES: G0601 Rectangular cross-section. MODELS: G6000. for G0601 barrier. 24V DC signal lamps with brackets for fitting to G0401 barrier with flash control circuit board. G0462 Non-moving support for barrier. 3A-230V 15A-24V MOTOR POWER 300W DUTY REDUCTION MAX TIME CYCLE RATIO TORQUE HEAVY DUTY G6000 G6001 72 1/202 600Nm 4-8s EXTERNAL DIMENSIONS 450 = = 295 1077 460 240 3 914 .TECHNICAL CHARACTERISTICS TYPE WEIGHT POWER KG SUPPLY 230V AC 24V DC CURRENT DRAW 1. 5mm galvanised stainless sheet with an enamel finish (G6000). Limit switch assembly. Motor: 24V DC reduction gear. The access door for inspection can be locked onto the case with a personal key. An internal shock absorber/travel stop is provided. The flange is in galvanised steel. with a satin finish (G6001). factory configured to accept all required accessories. Mounting base in galvanised steel with anchor stays and bolts for anchoring the case to the baseplate. non-reversible with die-cast aluminium housing and is permanently lubricated with liquid grease. A spring acts as counterbalance for precise uniform movement. This holder allows the barrier to be quickly and securely locked. Control panel (ZL37F) B C D E F G H I C # H % F D E $ G I A L B Technic l description 4 . or in 2mm stainless steel. Manual release system.TECHNICAL DESCRIPTION A Case constructed in 2. Fit the barrier arm and adjust the mechanical stops to stop the arm in the desired position. The electrical cables from the unit must also protrude from the base. The concrete base must be perfectly level and clean from end to end. sink the anchoring stays and the mounting base for the unit into the concrete. All screw threads must be completely accessible from the surface of the concrete base. Tighten the unit down and check for level. When pouring. It is good practice to have the inspection door on the inside of the property. B A C 240 140 380 460 Mounting base for case Cable exit 5 . When the concrete is set place the unit on the base.INSTALLATION Construct an adequate concrete base of the correct size for the installation of the unit. COMMISSIONING 1. First determine the length of our barrier arm the insert the arm into the holder and secure with the four allen screws provided. Ensure that the barrier is securely fastened to the base plate with the bolts provided. (see figure 1) B A C 6 . 2. It is good practice to install the barrier so that the access door is on the inside of the installation. Adjust the mechanical stops B and C to obtain the desired vertical and horizontal positions. 5 1A Lm Spring Position <4 1A <5 1B <6 1A 1B L A With skirts or Mobile support Spring attachment Points B Lm Spring Position <4 1B <5 1A 1B <6 2B 7 . L L Lm Spring Positions <4 1A <5 1A <6 1B 1B <6. The G6000 Barrier is supply with both springs installed in position B. If the final configuration of you barrier requires a spring change follow the illustrations below.3. 2) Loosen locknuts B on the tension rods A. 1) Manually release the gear motor by using the manual release key. 4) Now tighten the locknuts and re engage the gear motor by using the manual release key.4. A 200 max B 8 80 max . The barrier arm should be balanced at 45º for the barrier to work correctly. 3) Manually adjust the springs to increase/decrease their tension until the barrier arm is balanced at 45º. Unlock the gearmotor and change the position of the springs (do not throw away the spring if not used) 5. move the faston connectors “A” and “B” onto the indicated terminals 11) Ensure that the barrier arm is locked in the 45° position. 9 . 12) Momentarily pulse terminals 2 and 3 and the barrier should move to the open Position. Once the barrier is in the up position pulse terminals 2 and 7 to make the barrier come down. Set all dipswitches off accept 8 and 9 ON for commissioning and insert a wire link between terminals 2 and C1 8) Set potentiometer SENS to the halfway position for commissioning. 13) Prove and adjust the open and closed limit stops to the desired position.6) 7) Connect mains power to terminals L1 and L2 and connect to a suitable earth.SPEED to minimum and DECLERATION to minimum. 9) Set potentiometer TCA to minimum for commissioning 10) Set the Transformer as follows for commissioning: . Deceleration Speed C O M Max Min Min Med Max To set the speed and deceleration. 16) If safety beams or induction loops are used to prevent the barrier closing onto vehicles. This will give you re-opening during closing. 10 . If the arm is easily stopped the power needs to increased by turning potentiometer SENS more to the minus position.14) Check the sensitivity of the barrier by physically trying to stop the barrier when it is moving to the closed position. 19) If a full-length barrier arm is fitted with accessories it is advised to use the increased braking facility by moving dipswitch 10 to the OFF position. TRIMMER SENS 15) If automatic closing is required move dipswitch 1 to the on position and adjust potentiometer TCA until the desired time is achieved. This will give you closed only on terminals 2 and 7. 17) If “Emergency stop” is required insert the safety device (normally closed) into terminals 1 and 2 and move dipswitch 9 to the OFF position. 18) If a closed only button is required move the jump strap that is positioned between the terminal blocks to the number 4 position. remove the wire link between terminals 2 and C1. TROUBLE SHOOTING Fault Barrier goes up but will not go down Action If NO safety devices are fitted check that there is a link fitted between terminals 2 and C1. (minimum sensitivity gives you maximum power) Check all of the above Check that the increased braking facility has not been used (dipswitch 10) The barrier stalls when moving up or down The barrier arm stalls when a short arm is fitted TECHNICAL HELP LINE 0115 9210430 11 . Check that the barrier is balanced at the 45∞when the barrier is manually released. If safety devices are fitted check that they are giving a closed circuit when the are working normally. Check that the barrier sensitivity is set correctly and adjust accordingly. ADJUSTMENTS . open or half-open after an emergency stop command). OTHER FUNCTIONS .Selection of command sequence: open-close. across terminals L1 and L2.Fixed operating time of 20 sec.Sensitivity of amperometric safety system: min.Amperometric safety device: see NOTE. OPTIONAL ACCESSORIES . Use the keyboard or the radio transmitter to resume movement of the bar. When the power supply is restored. ACCESSORIES CONNECTED IN SERIES . and is deactivated after a total stop command or in case of power failure./max. . .15A fuse on the main power line. open only. and is protected by a 3.Automatic closing: The automatic closing timer is automatically activated at the end of the opening cycle.Automatic closing time 12 . Bar operates only when the pushbutton is held down (the radio remote control system is deactivated). .Flashing signal light (25W max.Flashing light activated before opening and closing cycle begins. . SAFETY Photocells can be connected to obtain: a) Re-opening during the closing cycle.Immediate closure (the bar is lowered automatically after the vehicle has passed the safety devices.TECHNICAL DESCRIPTION OF ZL37F CONTROL PANEL This control board is powered by 230V a. .c. Control systems are (24) powered by low voltage and protected with by a 2A fuse. used to power the automation system using battery power in case of a power failure. .). . b) Total stop: the movement of the bar is interrupted. the transmitter and the control pushbutton will be deactivated if an obstacle is detected by one of the safety devices (for example. This is a light that indicates the barrier open position and turns off when the barrier activates the closing end-stop (terminals 10-5). .LB35 board. ."Operator present" function.Obstacle detection: When the motor is stopped (bar is closed. . the batteries are recharged automatically (refer to instruction sheet)."Slave" operation when two motors are used in combination (see page 22).Activation of a 24V output signal during the movement phases and in the closed position. . on the terminals 2-C5 of the control panel.Increases the braking action on the barrier. . and the automatic closure cycle is disactivated. when bar is in motion. adjustable automatic closing time is automatically interrupted by the activation of any safety system. the photocells). The preset. The total power consumption of 24V accessories must not exceed 20 W.).Open barrier pilot lamp (3W max. M ax. M i n.ZL37F MOTHERBOARD M M ax. " B" " A" L1T L2T PT 1 2 3 4 5 6 7 8 9 10 QU ADRO CO M AND O ZL 37 MAIN COMPONENTS 1 2 3 4 5 6 7 8 9 10 11 12 Terminal block for external connections 3.M ed. M i n.15A line fuse 2A accessories fuse "Function selection" dip-switch Radiofrequency board socket (see table) TCA trimmer: automatic closing time adjustment SENS trimmer: amperometric sensitivity adjustment Button for memorizing code numbers Radio code / automatic closing signal LED Connectors for power supply motor Connectors for connection to battery charger (LB35) Jumper for selection of type of control for button in 2-7 13 . 14 . activate safety device (1-2). 10 ON Function that increases the braking action on the barrier enabled.DIPSWITCH SELECTION OF FUNCTIONS L1 L2 L1T L2T PT 0 Vel . Obstacle detection device (motor of limit position) enabled. 3 ON 24V output voltage on 10-E terminals when the barrier is in motion and in the barrier's closed position. 9 OFF "Stop" button enabled. activate safety device (2-C5). 8 OFF Immediate closure function enabled. "Only open" radio control or pushbutton function enabled (with plug-in radiofrequency board). Pre-flashing (aperture and closure) enabled. enabled. "Slave" operation (motor is controlled externally) enabled. Rall . 3 OFF 24V output voltage on 10-E terminals when the barrier is in motion. 4 ON 5 ON 6 ON 7 ON "Operator present" function enabled. 2 OFF "Open-close-reverse" radio control or pushbutton function enabled (with plug-in radio frequency board). 1 2 3 4 5 6 7 8 9 10 QU ADRO CO M AND O ZL 37 7 4 ON OFF ON 1 2 3 4 5 6 7 8 9 10 1 ON 2 ON Automatic closure enabled. enabled. they should work. You do not have to program these into the board . Make sure any additional remotes are the same code. Insert the frequency card into the control panel (item 5 on motherboard).A. actionning LED "AF" BOARD ON 1st key fixed on channel 1 OFF NS.PROGRAMMING THE REMOTE CONTROLS T432S (MINI-PINK) Remotes Remove the battery cover off of the remote and change the Factory set code to a unique code for the installation via the 10 dipswitches.C. - . - MOTHERBOARD Code selection dipswitch: set the same code programmed on receiver ON 1 2 3 4 5 6 7 8 9 10 Channels Scheme 1 Channels selection jumpers 4 pins strip 2nd key preset on channel 2. put the jumpers as shown in figures to change Channel 1 Channel 2 3 Channel 3 15 Channel 4 . Identify the little yellow button on the motherboard and press and hold the little yellow button in and an LED will flash. Then press the button on the remote control you wish to operate the equipment with and then let go of both buttons.T. (fig A) Within 10 seconds. B Repeat 1 and 2 for the other pushbuttons. after 7 seconds of flashing. bring the existing transmitter closer from the rear part and press the pushbutton you want to copy for a few seconds. the LED will flash 3 times and the transmitter will be ready for use. the red signalling LED remians on. A 2. (fig B) Once it has been saved. (NB: the code of another system can be saved). Red signalling LED To open battery compartment. then follow the procedure described above to duplicate it in the quantity desired. Use on new system Consult the documentation of the electric board to save the first transmitter. press and slide. 16 . Press the key to encode until.PROGRAMMING THE REMOTE CONTROLS Use on existing system (with TOP at 433.92 MHz) 1. B) during movement and in the closed position DIP 3 ON 10 5 24V -3W max. B Jumper) during movement (e. observe the correct polarities.dip 3 OFF) DIP 3 24V output in motion (e.ZL37F ELECTRICAL CONNECTIONS E+ 10-11 1 2 3 5 7 C1C5 INTERBLOCCO FA FC F PT M N L1 L2 230V (a.) power supply M N 24V (d. When connecting the photocells (TX and RX). B) Ausgang 24V in Bewegung (z.c.Jumper Pos. branchement clignotant .c.g. flashing light . flashing light) OFF Sortie 24V en mouvement (ex.) motor 10 E Uscita 24V in movimento (es.B.Pos. TX RX NO C NC 1 2 10 11 Pushbutton stop (N.B.) 17 .C.) with power supply at 24V (d.) N.c.) 24V (d.Jumper Pos.) with power supply at 230V (a.c. B) 24V output Salida de 24V en movimento (ej.c.lampeggiatore . "bar-opened" signal lamp 10 11 Power supply accessories (max.g.c. Blinker-Anschlufl .Jumper Pos. 40W): 24V (a. l· mpara intermitente . ZL37F ELECTRICAL CONNECTIONS 2 3 Open pushbutton (N.) JUMPER Collegamento radio e/o pulsante (N.) pour commande voir dip-switch 2 Anschlufl Funkkontakt und/oder Taste (N.O. vedi dip-switch 2 Connector (N.) for ´ re-aperture during closureª if not used E 1 0 1 1 1 2 3 5 7 C1 C5 dip 8 ON 2 C5 Contact (N.) radio and/or pushbutton.O.O.O.O.O.) para mando mirar dip-switch 2 2 7 JUMPER 2-C1 2 C1 Contact (N.) of ´ immediate closureª if not used F FA Connection microswitch deceleration opens F FC Connection microswitch deceleration closes Antenna connection 18 .) per tipo comando.) Steuerart siehe dip-switch 2 Button operation: closure only ConexiÛn radio y/o pulsador (N.O. See DIP 2 for command type Connector (N.) radio and/or pushbutton see dip-switch 2 for command type Connection radio et/ou bouton-poussoir (N.C.C. move the faston connectors “A”+”B” onto the indicated terminals 19 .ZL37 BARRIER SPEED ADJUSTMENT C O M DECEL SPEED ARM SPEED Max Min Min Med Max B A To set the barrier speed and deceleration. Me d . "B" "A" "B" "A" 2 L1 L2 3 5 7 C1C5 ee INTERBLOCCO FA FC F PT M N L1 L2 E+ 1 0-11 1 2 ee 3 5 7 C1C5 INTERBLOCCO L1T L2T PT 0 Ve l. 1) Slave motor 2∞control panel Dc e e l a r o n i t a l R e n a m t e n o t a n R e t l s s i me e n t Gs c e h w . B " " A " " 0 V e . Max. C O M C O M Max. Min. Ra ll. Mi n . b A a n m h e De c l r c e a n Û i C O M S p e e V o c l i ‡ t d i t V s s e e Gs c e h w . Vel ocid ad Ra ll. e l V c a o d d i Mx a . M ax. l R a l . 3) L1 Decelera ti on Ral lent amento Ral ent iss emen t Geschw. Vel ocid ad "B" "A" L2 L1T L2T PT 0 Ve l. ad line f use motor fuse accessories f u se line f use motor fuse accessories f use 1 CO N T R O LP ANE L 2 3 4 5 6 7 8 9 10 CO N T R O LP ANE L 1 2 3 4 5 6 7 8 9 10 ZL 37 7 4 ZL 37 7 4 (pilot) motor 1∞terminal block ee ad Slave motor 2∞terminal block ee ad 20 . 2) C O M Decelera ti on Rallent amento Ralent iss emen t Geschw. Decelera ti on Ral lent amento Ral ent iss emen t Geschw. 2) Wire the electrical connections only on the terminal board for the pilot motor in the normal.CONNECTION FOR TWO COMBINED MOTORS CONTROLLED TOGETHER SX DX CA ME 1) On one of the two control panels. Max. Med. Max. Min. Ra ll.M i n . Ra ll. Min. Ab nahme Decelera ci Û n Spee eed Ve locit ‡ Vi tes se Geschw. L1T ad L2T PT 0 Ve l. "B" "A" (pilot) motor 1∞terminal block L1 L2 L1T L2T PT 0 Ve l. M in. M ed. n e f i l u e s mo t r f o u s e a c s e s o r i s e f u s e Z L 3 7 7 4 Dc e l r a e o n i t a n R e t l s s i me e n t De c l r a e Ûn i c p e d S i t V s s e e e c V o a l d d i B " " A " " 0 V e . M in. Min. line f use m o to r fu se a cce sso rie s f use 1 C O N TR O LP ANE L 2 3 4 5 6 7 8 9 10 ZL 3 7 7 4 E+ 1 0-11 1 2 3 5 7 C1C5 INTERBLOCCO FA FC F PT M N Decelerati on Ralent iss emen t Speed Vi tes se Velocidad Deceleraci Û n 3) Connect the two control panels using the interlock terminals as shown in the figure. l R a l . Ab nahme Decelera ci Û n Speed Ve locit ‡ Vi tes se Geschw. Mx a . Med. set Dip 7 to ON in order to select the motor controlled externally (slave). Velocid ad M ax. Ab nahme Decelera ci Û n Spee eed Ve locit ‡ Vi tes se Geschw. DX = With barrier arm on the outside and the cabinet facing the inside of the property. IF THERE ARE ANY PROBLEMS PLEASE CONTACT THE CAME TECHNICAL HELPLINE: 0115 921 0430 21 .HANDING THE G6000 BARRIER OUTSIDE SX DX INSIDE SX = With the barrier arm on the outside and the cabinet facing the inside of the property. This unit is usually positioned on the left. This unit is usually positioned on the right. NOTES 22 . .........com E-MAIL: enquiries@cameuk.......... NAME.................................................... DATE OF INSTALLATION............ ................................................ MOBILE...................................................................CONTACT INFORMATION CAME UNITED KINGDOM LTD UNIT 3 ORCHARD PARK INDUSTRIAL ESTATE TOWN STREET........... TEL.......................... SANDIACRE... NOTTINGHAM NG10 5BP TEL: 0115 921 0430 FAX: 0115 921 0431 INTERNET : www..................com THIS INSTALLATION WAS COMPLETED BY: ....................................................................... . ....................... ADDRESS.......cameuk................ ..............................................................................................................................