Flowmeter ABB FSM4000

Operating InstructionD184B140U02 Pos: 1 /Titelblätter / Copyright/BA-IA/Durchfluss/FSM4000 @ 13\mod_1193131920109_3101.doc @ 131425 Valid for software versions C.10 and higher Model FSM4000-SE41F FSM4000-SE21 FSM4000-SE21F FSM4000-S4 Pos: 2 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 Electromagnetic Flowmeter FSM4000 Blinder Text Pos: 3 /Titelblätter / Copyright/Copyright-Seite @ 0\mod_1138781938968_3101.doc @ 3122 Electromagnetic Flowmeter FSM4000 Operating Instruction D184B140U02 06.2008 Rev. A Manufacturer: ABB Automation Products GmbH Dransfelder Straße 2 D-37079 Göttingen Germany Tel.: +49 551 905-534 Fax: +49 551 905-555 [email protected] © Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device. The contents may not be copied or reproduced in whole or in excerpts without prior approval of the copyright holder. Pos: 4 /Inhaltsverzeichnis/Inhaltsverzeichnis für alle Dokumente @ 0\mod_1138710310890_3101.doc @ 3129 Contents 2 FSM4000 D184B140U02 Contents 1 Safety ....................................................................................................................................................................7 1.1 General Safety Information ............................................................................................................................7 1.2 Intended use...................................................................................................................................................7 1.3 Improper use ..................................................................................................................................................8 1.4 Technical limit values .....................................................................................................................................8 1.5 Allowed Fluids ................................................................................................................................................9 1.6 Warranty provision .........................................................................................................................................9 1.7 Labels and symbols........................................................................................................................................9 1.7.1 Symbols and warnings ............................................................................................................................9 1.7.2 Name Plate / Factory Tag .....................................................................................................................10 1.8 Operator liability ...........................................................................................................................................13 1.9 Personnel qualification .................................................................................................................................13 1.10 Returning devices.........................................................................................................................................13 1.11 Disposal........................................................................................................................................................14 1.11.1 2 3 4 Information on WEEE directive 2002/96/EC (Waste Electrical and Electronic Equipment) .................14 1.12 Transport safety information ........................................................................................................................14 1.13 Installation safety information.......................................................................................................................14 1.14 Electrical installation safety information .......................................................................................................15 1.15 Operating safety information ........................................................................................................................15 1.16 Maintenance and inspection safety information ...........................................................................................16 Design and function ..........................................................................................................................................17 2.1 Measuring principle ......................................................................................................................................17 2.2 Design ..........................................................................................................................................................18 2.3 Device designs .............................................................................................................................................18 Transport............................................................................................................................................................19 3.1 Inspection .....................................................................................................................................................19 3.2 General information on transport .................................................................................................................19 3.3 Transport of flanged units smaller than DN 350 ..........................................................................................19 3.4 Transport of flanged units larger than DN 300 .............................................................................................19 Installation..........................................................................................................................................................21 4.1 General information on installation...............................................................................................................21 4.2 Supports for meter sizes larger than DN 300...............................................................................................21 4.3 Mounting the meter tube ..............................................................................................................................22 4.4 Torque information .......................................................................................................................................23 4.4.1 Flanged flowmeter model SE41F / SE21F............................................................................................23 4.4.2 Wafer flange unit model SE21W...........................................................................................................25 4.4.3 Variable Process connections model SE21 ..........................................................................................25 4.5 Information on 3A conformity .......................................................................................................................26 4.6 Installation Requirements.............................................................................................................................27 D184B140U02 FSM4000 3 ...................................................58 FSM4000 D184B140U02 .........................................................1 General information on ground connections ..............................................................................................................50 6.......27 4.........50 6.................... HART).........2 Protection class IP 68 .......1 Connecting the signal and magnet coil cables..................................................................and outlet pipe sections ......................................35 5............................................1 Supply power connection ....................2............................................................................1 Preliminary checks prior to start-up...............................................38 5...............................33 5....6....6...............................................7 Installation in the vicinity of pumps ...........................8.......................................................................................................2 Connecting the flowmeter sensor....................35 5...................................................................................8..................................6 Ground for devices with hard rubber lining .....................8..........2............27 4.........8..................6........................41 5........................................................3 Vertical connections ..................32 4....7 Ground for devices with protective plates ............................50 6...........7 Flowmeter Sizes........................................................................3.32 4...................4 Horizontal connections.........4 Terminal connection diagrams .......................................2 Connecting the signal and magnet coil cables........................................................................2 Metal pipe with fixed flanges .....................48 6.....................3......................................................2 Commissioning the unit ....................................8...............3 Metal pipe with loose flanges ......................31 4.....................................................................................................8.... Flow Range...........3 Installing the high temperature design ..............................................................................................................................................4.........2 In................................................................56 Parameterization.................................................6 Strongly contaminated fluids ..............1 Switching on supply power..............28 4....................................Contents 5 4........................................6.....................................................................................8 Installation in larger size pipelines ...............................................................................27 4....................................................4..........................55 6............................................................................................................27 4.............................................................55 6........................33 5.................................................................................................................1 Preparing and routing the signal and magnet coil cable ...............39 5..................................................................................................36 5.............................................................................................................6.......................................................53 6............................8..........2................................... Pressure Ratings.........................................5 Flowmeter sensor in stainless steel design model SE21..............4 Commissioning PROFIBUS PA units..................28 4.........................................32 Electrical connection ....................................40 5.....................8............52 6.........5 Connection examples for peripherals (incl........................................................................................................5 Free inlet or outlet .....6..1 Information on voltage/current consumption.................3 Easy Set-up: For uncomplicated configuration ..............2 Device configuration..................................27 4.................................1 Electrode axis.....................................................................................................................................................................................................................................................................................................5 7 4 Connecting the transmitter .............................................................................................................................................29 4...............................................................................................................6................................30 4.........................8 Ground...................27 4.................................30 4...39 Commissioning FOUNDATION Fieldbus units......................................................................4 Non-metallic pipes or pipes with insulating liner ...........45 Startup Operation ..........8 Ground with conductive PTFE grounding plate ....2 System integration ....................48 6.................2......................32 4....................................................................................................3 6 5.............................................................................................................30 4.................................................................6.........2..31 4.............................................. ..4................................................................................................................................1 Terminal box..................................................................................................................117 13 Appendix ................2 For transmitter with PROFIBUS PA communication.......................111 12.........................................................................................................................96 Messages and tests..................................................................5...................96 8......................95 7......................................................................3 For transmitter with FOUNDATION Fieldbus communication ..................................................................1........4 Replacing the transmitter ......................................111 12..4 Dimensional drawings ..........118 D184B140U02 FSM4000 5 ..........1 Measuring accuracy .. stainless steel................................................................ aluminum...4........5.................................................................................................................................................................4 Additional information regarding use of enhanced diagnostic functions..................2 Flowmeter sensor SE21 / SE21F.......................................................................104 10..................................101 9........................................................................................................................................ DN 100 .101 9.......................3.....................2..........................................................58 7.....114 12.......................................................................................1 Transmitter housing and mounting arrangements ...............................................................................................................................96 8...................105 10..............................2 Spare parts for transmitter S4 ........................................................................................61 7.................106 10...............................................................................................................................................107 11 Supplementary information: Operating S4 with an older sensor..............................................................................................................3 Readjusting the coil temperature ................................5 8 9 Software history..........................104 10........4.....................3 Field housing unit ...........2 Displaying the diagnostic values...........1 Display options ................................................2 Flowmeter sensor....................................................................................................................................................2 Maximum Measurement Error.............2..................................................................................101 9...................2 Error messages during operation and with data entry ...........................................................................................................................................................95 7............................................ DN 3 .....................................................................................3 Entering data in “short form”..................96 7.............2....................................................................................1.....2 Cleaning ................1 Determining measurement values for diagnostics..............................................2 Terminal box......................................................105 Spare parts flowmeter sensor ..................95 7.............................3 Gaskets ......................................................................................................................................106 10...........................................101 9............................. DN 1000 ....................................................3 Transmitter S4............................................................................................................................... DN 1 ................................................................................1 Flowmeter sensor SE41F...........1 Reference conditionsper EN 29104 ..111 12..............111 12.................97 8.....1 Overview of error states and alarms ......................1 Fuses for transmitter electronics ..................................3..............................................................118 13................................................102 10 Spare parts list....................................................................................................99 Maintenance / Repair......111 12.......................................................................................................111 12...............................................................................................................................................................117 12....................................................5.....1 10.................................................59 7.....................1 Additional documents .88 7...........1 For transmitters without communication or HART protocol ....3 Warning messages during operation .............116 12....88 7................92 7............................108 12 Technical data.........................................1 Flowmeter sensor.........4...............................................................................................................................................................................2 Data entry......................................................................Contents 7........................................................................................................................................ ......................................................2 Permits and certifications ...........................................................122 14 Index .......Contents 13.............3 Overview of setting parameters and technical design ...................................118 13........................................................................................................124 6 FSM4000 D184B140U02 .............................................................................................. Safety Pos: 5 /Überschriften/1/S .doc @ 3242 The following items are included in the intended use: • Read and follow the instructions in this manual. Pos: 6.doc @ 3260 1. Pos: 6. if a mass engeineering unit is selected.U/Sicherheit @ 0\mod_1129703894050_3101.4 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. The device is built based on state-of-the-art technology and is operationally safe.doc @ 3830 D184B140U02 FSM4000 7 .doc @ 3236 1.doc @ 3168 1 Safety Pos: 6.1 General Safety Information The “Safety” chapter provides an overview of the safety aspects to be observed for the operation of the device. refer to the section “Technical limit values”. the individual chapters of the manual contain descriptions about processes or procedural instructions with specific safety information.3 /Sicherheit/Allgemein/Zusatzpunkte zur Bestimmungsgemäßen Verwendung @ 0\mod_1129714633793_3101. • To measure the flowrate of the operating volume or mass flow units (at constant pressure / temperature).2 Intended use This device is intended for the following uses: • To transmit fluid. • Observe the technical ratings. In addition to the general information. The requirements in the manual as well as the documentation and certificates must be observed and followed in order to maintain this state for the period of operation. It was tested and left the factory in a proper state. Only the observance of all safety information enables the optimal protection of personnel as well as the environment from hazards and the safe and trouble-free operation of the device.1 /Sicherheit/Allgemein/Allgemeines zur Sicherheit @ 0\mod_1129703939516_3101. refer to the section “Allowed fluids”. The general safety requirements must be complied with completely during operation of the device.2 /Sicherheit/Durchfluss/Allgemein/Bestimmungsgemäße Verwendung (Durchfluss) @ 0\mod_1129705100084_3101. Pos: 6. • Use only allowed liquids for measurement. pulpy or pasty substances with electrical conductivity. doc @ 3239 1. to compensate for pipe offsets. Excluded from this are repairs performed by ABB-authorized specialist shops. • Material gain. 100 mm (3.28 ft) should be maintained.g.g.g.7 /Sicherheit/Durchfluss/Allgemein/Technische Grenzwerte (Durchfluss) @ 0\mod_1129714966562_3101. • The maximum operating temperature may not be exceeded. Pos: 6. • The permitted operating temperature may not be exceeded.8 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. The following technical limit values must be observed: • The permissible operating pressure (PS) in the permissible temperature (TS) may not exceed the pressure-temperature ratings. • The flowmeter sensor may not be operated in the vicinity of powerful electromagnetic fields.g. • Use as a support for external loads. etc.doc @ 3830 8 FSM4000 D184B140U02 . • Material loss. e. steel brackets). Pos: 6. e. etc.5 /Sicherheit/Durchfluss/Allgemein/Bestimmungswidrige Verwendung (Durchfluss) @ 0\mod_1129705865785_3101.. transformers. e.... 1 m (3. e.g.. For installation on or to steel parts (e.g.doc @ 3240 Repairs.Safety Pos: 6. e.4 Technical limit values The device is designed for use exclusively within the stated values on the model plate and within the technical limit values specified in the data sheets. pumps. e.. as a support for pipes. etc.3 Improper use The following uses of the device are prohibited: • Operation as a flexible adapter in piping. Pos: 6. by drilling the housing.6 /Sicherheit/Allgemein/Hinweis zur bestimmungswidrigren Verwendung (Wartung/Reparatur) @ 0\mod_1129707002440_3101. • Use as a climbing aid. Further actions must be verified with ABB Automation Products GmbH. • The housing protection system must be observed. A minimum spacing of approx. pipe expansions. by painting over the name plate or adding parts by welding / soldering.g.doc @ 3251 1. a minimum spacing of approx. alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual.. motors.94 inch) should be maintained (based on IEC801-2 and IECTC77B). for assembly purposes. pipe vibrations. 7. • Fluids with unknown properties or abrasive fluids may only be used if the operator can perform regular and suitable tests to ensure the safe condition of the device. Pos: 6.doc @ 3261 1.doc @ 3830 D184B140U02 FSM4000 9 . Caution – <Slight injuries> The symbol in conjunction with the “Caution“ message indicates a possibly dangerous situation. slight or minor injury can result. the use of underqualified personnel as well as unauthorized alterations excludes the manufacturer of liability from any resulting damages. The manufacturer’s warranty expires. liners and. Pos: 6. May also be used for property damage warnings. • Observe the information on the name plate.12 /Sicherheit/Allgemein/Symbole und Signalwörter (2008-04-17 10:54:22) @ 0\mod_1129716750196_3101. Important The symbol indicates operator tips or especially useful information.1 Symbols and warnings Danger – <Serious damage to health / risk to life> One of these symbols in conjunction with the “Danger“ warning indicates an imminent danger.9 /Sicherheit/Allgemein/Zulässige Messstoffe @ 0\mod_1129715285861_3101. death or serious injury will result.doc @ 3244 1.doc @ 3204 1. protective plates or protective flanges) are not affected during the operating life.doc @ 3271 1.Safety Pos: 6. it is assured that chemical and physical properties of the components coming into contact with the fluids (signal electrodes. If it is not avoided.5 Allowed Fluids When measuring fluids. ground electrodes. the product or something in its area can be damaged.U/Schilder und Symbole @ 0\mod_1129721947139_3101. the following points must be observed: • Fluids may only be used if.7 Labels and symbols Pos: 6. If it is not avoided. death or serious injury could result.6 Warranty provision A use contrary to the device’s stipulated use. Notice – <Property damage>! The symbol indicates a possibly damaging situation. process connections.10 /Sicherheit/Allgemein/Gewährleistungsbestimmungen @ 0\mod_1129706207246_3101.11 /Überschriften/1. Pos: 6. based on state-of-the-art technology or the operating experience of the user.13 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. possibly. If it is not avoided. This is not a message for a dangerous or damaging situation.1/1-spaltig/S . Warning – <Bodily injury> The symbol in conjunction with the “Warning“ message indicates a possibly dangerous situation. If it is not avoided. disregarding of this manual. 17 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. Pos: 6.doc @ 3228 1.16 /Sicherheit/Durchfluss/FSM4000/Identifikation der Geräteausführung (FSM4000) @ 13\mod_1193139084015_3101.doc @ 131524 1.1/1-spaltig/Typenschild / Fabrikschild @ 0\mod_1129720923978_3101.1.. 2.2. 1 1 Name plate. 1 or 2 in the description of the name plates) can be found on the name plate.7. flowmeter sensor 3 Name plate. Identifying the software version: The software version can be displayed when the transmitter is switched on. transmitter Pos: 6.Safety Pos: 6. Technical data. etc. material load curves.2 Name Plate / Factory Tag Pos: 6. Identifying the transmitter design: The transmitter design can be identified from the name plate on the transmitter housing. The connection diagram for the respective model is contained in the section “Terminal connection diagrams”.doc @ 3830 10 FSM4000 D184B140U02 .14 /Überschriften/1. are organized by model in the section “Technical data”.doc @ 131499 The factory tag or name plate can be found at the following locations on the unit housing: 3 1 2 G00522 Fig. flowmeter sensor 2 Factory tag plate.15 /Sicherheit/Durchfluss/FSM4000/FSM4000 Schilderposition @ 13\mod_1193134493156_3101. 3.1 Identifying the device design 1. Identifying the model: The model number of the flowmeter sensor or transmitter (see nos.7. doc @ 131547 1. to order with/without HART protocol or PROFIBUS PA or FOUNDATION Fieldbus 7 Version acc.Safety Pos: 6. 4 Measuring tube lining / Electrode material 5 Nominal size / Nominal pressure 6 Max.7.2 Name plate Flowmeter sensor Model SE21 4 6 8 10 12 Order no: Material: Tmax: Qmax DN: Phase: Cs: 000221498 / X001 PFA / Hastelloy C-4 130 °C 45. 2 CE mark (EC conformity) 3 Order no.0 l/min 90° -31. 3 1 CE mark (EC conformity) 2 Model no.2.Voltage range / frequency 5 Power for transmitter and flowmeter sensor 1 2 3 4 5 6 7 G00524 6 Version acc.19 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.280 V Cz: -0.doc @ 3830 D184B140U02 FSM4000 11 .3500 % DN 10 PN 40 IP 67 Pmax: < 30 VA URef: 0. 3 Order no. to active (24 V pulse) or passive (optocoupler) (active or passive can be changed onsite) Pos: 6. 4 Power supply .18 /Sicherheit/Durchfluss/FSM4000/FSM4000 Typenschild @ 13\mod_1193142572468_3101.: 0002238521 / Y001 Power supply: U/fnenn: 85-253 V AC / 50/60 Hz Smax: < 45 VA Pulse output / Communication: passive HART Comment: do not connect to EEx Primary ABB Automation Products GmbH 37070 Göttingen – Germany Fig.: S4 Order No. fluid temperature 7 Protection class of housing G00523 8 Max. 2 1 Model no. flowrate at v = 10 m/s 9 Power consumption 10 Phase relationship between signal and reference voltages 11 Reference voltage 12 Cs calibration factor “span” 13 Cz calibration factor "zero point" Transmitter Signal converter S4 Model No.5052 % 1 2 3 5 7 9 11 13 ABB Automation Products GmbH 37070 Göttingen – Germany Fig. 3.: 0012345 DN 50 / PN 40 Material: 1.C-4 Manufactured: 2002 PED: Fluid 1.2 of the pressure equipment directive. • The reason for the exception is specified in section 3 para.-Nr. Gas ABB Automation Products GmbH 37070 Göttingen .7.20 /Sicherheit/Durchfluss/Allgemein/Fabrikschild (Durchfluss) @ 16\mod_1197366413218_3101. is outside the applicable range of the pressure equipment directive 97/23/EC. Fluid group 1 = hazardous liquids.Germany 3 4 5 6 Fig.Safety Pos: 6.doc @ 3830 12 FSM4000 D184B140U02 . 3 PED 97/23/EC). G00002 4 Flange material. Important If the factory tag is not present. 2 Serial number for identification of the pressure equipment by the manufacturer.4571 / PTFE / Hast. Pressure equipment outside the applicable range of the PED S.3 Factory Tag The factory tag is located on the flowmeter sensor housing.doc @ 145583 1. as per section 3 para. If the pressure equipment is subject to the PED (see section 3 para. 1 para. The pressure equipment is categorized as SEP (= sound engineering practice). 4 1 CE mark (with number of labeled location) to confirm the device meets the requirements of pressure equipment directive 97/23/EC.-Nr. power and connected equipment accessories in accordance with guideline 1/16 of sec. 3 of the PED. liner material and electrode material (wetted parts). 3 Nominal size and nominal pressure rating of pressure equipment. gaseous. 3 of the PED. 5 The factory tag contains most of the specifications included on the plate described above with the following differences: • There is no CE mark because the pressure equipment.4571 / PTFE / Hast. 6 Manufacturer of the pressure equipment. The exception applies for water.C-4 Manufactured: 2002 PED: SEP ABB Automation Products GmbH 37070 Göttingen . the device is not in compliance with directive 97/23/EC. Pos: 6.Germany G00003 Fig.2. 5 Year of manufacture and specification of fluid group as per the pressure equipment directive (PED).: 0012345 2 0045 DN 50 / PN 40 Material: 1. two labels are required: Pressure equipment subject to PED 1 S.21 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. ABB will gladly support you with the selection. The specialist personnel must have read and understood the manual and comply with its instructions. repairs. commissioning and maintenance of the device may only be carried out through trained specialist personell authorized by the plant operator. etc.23 /Sicherheit/Allgemein/Organisatorische Maßnahmen/Qualifikation des Personals @ 0\mod_1129728800194_3101.doc @ 3830 D184B140U02 FSM4000 13 .doc @ 3248 1.). Pos: 6.doc @ 3246 1. the owner of hazardous waste is responsible for its disposal or must observe the following regulations for its shipping: All delivered devices to ABB Automation Products GmbH must be free from any hazardous materials (acids. and maintenance of electrical devices.26 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.9 Personnel qualification The installation. cannot accept any liability. The operators must strictly observe the applicable national regulations in their countries with regards to installation. function tests. Pos: 6. however. Pos: 6. solvents.doc @ 3247 1.10 Returning devices Use the original packaging or a suitably secure packaging for returning the device for repair or for recalibration.8 Operator liability Before the use of corrosive and abrasive measuring fluid. According to EC guidelines for hazardous materials. alkali.doc @ 131843 Rinse out and neutralize hazardous materials from all hollow spaces such as between meter tube and housing. For flowmeter sensors larger than DN 300. the inspection screw (for draining condensate fluid) at the lower point of the housing must be opened to dispose of hazardous substances and to neutralize the coil and electrode chamber.25 /Sicherheit/Durchfluss/FSM4000/Zusatz für Rücksendung von Geräten (FSM4000) @ 13\mod_1193302925187_3101. Pos: 6. the operator must clarify the resistance of all parts that come into contact with the fluid to be measured. These activities must be confirmed in writing using the return form.Safety Pos: 6. Include the properly filled out return form (see attachment) with the device.24 /Sicherheit/Allgemein/Organisatorische Maßnahmen/Rücksendung von Geräten @ 0\mod_1129730744499_3101.22 /Sicherheit/Allgemein/Organisatorische Maßnahmen/Pflichten des Betreibers @ 0\mod_1129728880599_3101. • Secure the flange bolts and nuts against pipeline vibrations.Safety Pos: 6.U/Sicherheitshinweise zur Montage @ 0\mod_1140166528109_3101. Pos: 6. Pos: 6. This product/solution is manufactured from materials that can be reused by specialized recycling companies.doc @ 3270 Observe the following instructions: • The flow direction must correspond to the direction indicated on the device. To prevent possible leakage. 1.. ABB Service can accept and dispose of returns for a fee. use and disposal. • Install the devices without mechanical tension (torsion. make sure that the liner on the flange is not cut or damaged. ElektroG in Germany). • The protective plates or dust caps mounted at the process connections of devices equipped with PTFE/PFA may only be removed before installation.doc @ 3830 14 FSM4000 D184B140U02 . Dispose of the product/solution directly in a specialized recycling facility and do not use the municipal garbage. Proper disposal prevents negative effects on people and the environment. • Comply with the maximum torque for all flange bolts.30 /Sicherheit/Durchfluss/Allgemein/Sicherheitshinweise zur Montage (Durchfluss) @ 0\mod_1129733378667_3101.1/1-spaltig/S .27 /Sicherheit/Allgemein/Organisatorische Maßnahmen/Entsorgung @ 10\mod_1176447410937_3101.doc @ 81544 1.1 Information on WEEE directive 2002/96/EC (Waste Electrical and Electronic Equipment) This product/solution is not subject to the WEEE directive 2002/96/EC and relevant national laws (e.11 Disposal ABB Automation Products GmbH actively promotes environmental consciousness and has an operational management system in accordance with DIN EN ISO 9001:2000. • Install flange and wafer type units with coplanar counter flanges. if labeled. bending).29 /Überschriften/1.g.doc @ 3208 1.11. Our products and solutions should have minimum impact on the environment and persons during manufacture.28 /Sicherheit/Durchfluss/Allgemein/Sicherheitshinweise zum Transport (Durchfluss) @ 0\mod_1129731815740_3101. If it is not possible to dispose of old equipment properly. Through its publications ABB conducts an open dialog with the public. the center of gravity may not be in the center of the equipment.31 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. Pos: 6. storage. and supports the reuse of valuable raw materials. Only privately used products may be disposed of in the municipal garbage according to the WEEE directive 2002/96/EC.12 Transport safety information Observe the following information: • Depending on the device.doc @ 3265 1.13 Installation safety information Pos: 6. transport. This includes the environmentally friendly use of natural resources. • Only install devices for the intended operating conditions and with suitable seals. EN ISO 14001:2004 and OHSAS 18001. pressurized fluids may escape prematurely. Tri-Clamp. The fuses must be identified accordingly. these can become embrittled through CIP/SIP processes. As a result.15 Operating safety information During operation with hot fluids.. 10DI1425 (≥ DN 500). the electrical protection can be affected. • Ground the measurement system according to requirements. Otherwise. This does not apply for older model flowmeter primaries 10D1422. the magnet coil is supplied via the supply power (see name plate for the flowmeter sensor). aseptic threaded pipe connections.doc @ 3830 D184B140U02 FSM4000 15 . contact with the surface may result in burns. • Comply with electrical connection information in the manual. In this event. a pressurized medium may escape.33 /Sicherheit/Durchfluss/FSM4000/Sicherheitshinweise zum Betrieb (FSM4000) @ 13\mod_1193317952218_3101. The unit has a protection class of I and overvoltage class II (IEC664). When using internal flat gaskets.Safety Pos: 6.34 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. • The power supply and the electrical circuit for the magnet coils of the flowmeter sensor are dangerous and pose a contact risk. • The line for the supply power must be installed according to the relevant national and international standards. Use the supplied signal cable D173D025U01 for the measuring signal. Due to wear on the flange seal or process connection gaskets (e. • Only electrical circuits that do not pose a contact risk can be connected to the remaining signal inputs and outputs.doc @ 157256 1. Aggressive or corrosive fluids may result in damage to the parts which contact the medium.14 Electrical installation safety information The electrical connection may only be performed by authorized specialists according to the electrical plans. Use the supplied cable D173D147U01 for the magnet coil circuit. A separate fuse must be connected upstream and in close proximity to each unit. • The magnet coils and signal circuit can be connected with ABB flowmeters sensor only.doc @ 132396 1.g. Pos: 6. Pos: 6. etc.).32 /Sicherheit/Durchfluss/Allgemein/Sicherheitshinweise zur elektrischen Installation (230V) @ 17\mod_1203002280193_3101. doc @ 153766 1. Depressurize pipes before opening the inspection screw. • Depressurize the device and adjoining lines or containers before removing the device. EMC and protection against contact are suspended.Safety Pos: 6. Residual amounts of hazardous material may still be present in the device and could escape when the device is opened. The auxiliary power must be switched off before opening the housing cover.doc @ 3830 16 FSM4000 D184B140U02 .16 Maintenance and inspection safety information Warning – Risk to persons! When the housing cover is open. The medium which spurts out can cause severe injuries. • Check whether hazardous materials are used as materials to be measured before opening the device. check the following items through a regular inspection: − the pressure-carrying walls / lining of the pressure device − the measurement-related function − the leak tightness − the wear (corrosion) Pos: 7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. • As far as provided in the scope of the operational responsibility.35 /Sicherheit/Durchfluss/FSM4000/Sicherheitshinweise zur Inspektion und Wartung @ 17\mod_1201091012503_3101. Warning – Risk to persons! The inspection screw (for draining condensate fluid) for devices ≥ DN 350 can be under pressure. Corrective maintenance work may only be performed by trained personnel. There are electric circuits within the housing which pose a contact risk. The induced voltage is converted by the transmitter to standardized. This signal voltage UE is proportional to the magnetic induction B. Considering that the magnetic induction B and the electrode spacing D are constant values. a proportionality exists between the signal voltage UE and the average flow velocity v. A voltage is generated in a conductor when it moves through a magnetic field. 1 2 3 G00005 Fig. analog and digital signals. From the equation for calculating the volume flowrate.C/Aufbau und Funktion @ 0\mod_1129797620733_3101. it follows that the signal voltage is linearly proportional to the volume flowrate: UE ~ qv.1 Measuring principle Measurements performed by the electromagnetic flowmeter are based on Faraday’s law of induction. This principle is applied to a conductive fluid in the measuring tube through which a magnetic field is generated perpendicular to the flow direction (see schematic).Design and function Pos: 8 /Überschriften/1/A . The voltage induced in the fluid is measured by two electrodes located diametrically opposite each other. 6: Electromagnetic flowmeter schematic 1 Magnet coil 2 Measuring tube in electrode plane 3 Signal electrode UE Signal voltage B Magnetic induction D Electrode spacing v Average flow velocity qv Volume flow UE ~ B ⋅ D ⋅ v D 2π qv = ⋅v 4 U E ~ qv Pos: 10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3140 2 Design and function Pos: 9 /Aufbau und Funktion/Durchfluss/FXE4000/Messprinzip @ 0\mod_1128409359748_3101.doc @ 3288 2. the electrode spacing D and the average flow velocity v.doc @ 3830 D184B140U02 FSM4000 17 . The electrical connection between the transmitter and the flowmeter sensor is provided by a signal cable and a magnet coil cable in the terminal box.doc @ 3830 18 FSM4000 D184B140U02 .3 Device designs Pos: 13 /Aufbau und Funktion/Durchfluss/FSM4000/Geräteausführung FSM4000 @ 13\mod_1193306879781_3101. 7 The transmitter is available in the design: • Field housing unit model S4 The flowmeter sensor comes with aluminum or stainless steel housing: • Aluminum housing: Model FSM4000-SE41F • Stainless steel housing: Model FSM4000 SE21W / SE21F / SE21 Important Also older model flowmeters sensor can be connected to S4 transmitters. The flowmeter sensor (model SE41F.doc @ 131868 2. the signal length is increased to 200 m. SE21F. Fig. SE21) is installed in the specified pipeline while the transmitter (S4) is mounted locally or at a central location.doc @ 3187 2. SE21W. Pos: 12 /Überschriften/1. For additional information.1 Preliminary checks prior to start-up" or "11 Supplementary information: Operating S4 with an older sensor". Pos: 14 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.I/Geräteausführungen @ 0\mod_1129798599740_3101.doc @ 132372 The µP transmitter is mounted at a separate location from the flowmeter sensor. For flowmeters with preamplifiers. see chapter "6. Up to 50 m cable length for a minimum conductivity of 20 µS/cm.Design and function Pos: 11 /Aufbau und Funktion/Durchfluss/FSM4000/Aufbau @ 13\mod_1193305650359_3101.1/1-spaltig/G .2 Design An electromagnetic flowmeter system consists of a flowmeter sensor and a transmitter. The center of gravity for the complete device may be higher than the lifting straps.1 /Überschriften/1/S .1 Inspection Pos: 15.doc @ 132475 3.doc @ 3317 Check the devices for possible damage that may have occurred during transport. Pos: 15.1/1-spaltig/P . make sure that the liner is not cut or damaged. Avoid chains since these may damage the housing. Wrap the straps around both process connections when lifting the device.3 /Transport/Allgemein/Prüfung @ 0\mod_1129815371197_3101. Damages in transit must be recorded on the transport documents.8 /Transport/Durchfluss/FSM4000/Grafik zu Transport von Flanschgeräten größer DN 300 @ 14\mod_1193644016453_3101.Transport Pos: 15. Pos: 15.2 General information on transport Observe the following when transporting the device to the measurement site: • The center of gravity may not be in the center of the device.doc @ 133787 3. 8: Transport of flanged units smaller than DN 350 Pos: 15.4 /Transport/Allgemein/Allgemeine Hinweise zum Transport @ 0\mod_1129815828965_3101.2 /Überschriften/1.Potential damage to parts! Use of a forklift to transport the device can dent the housing and damage the internal magnet coils. Use only the eye bolts on the device to lift and install it in the pipeline.R/Prüfung vor Montage @ 0\mod_1140617479671_3101. Flanged units may not be lifted by the terminal box or at the middle of the housing.5 /Transport/Durchfluss/FSM4000/Transport von Flanschgeräten kleiner DN 350 @ 13\mod_1193319756546_3101. Pos: 15.6 /Transport/Durchfluss/FSM4000/Grafik zu Transport von Flanschgeräten kleiner DN 350 @ 14\mod_1193643712593_3101.7 /Transport/Durchfluss/FSM4000/Transport von Flanschgeräten größer DN 300 @ 14\mod_1193643895875_3101. • Flanged units may not be lifted by the transmitter housing or terminal box.U/Transport @ 0\mod_1129815340342_3101. For transport of flanged units smaller than DN 350 use a lifting strap.4 Transport of flanged units larger than DN 300 Caution . • The protective plates or dust caps mounted at the process connections of devices equipped with PTFE/PFA may only be removed before installation.3 Transport of flanged units smaller than DN 350 Warning – Danger of injuries due to slipping meter.doc @ 133811 D184B140U02 FSM4000 19 . Support the meter laterally. To prevent possible leakage. Pos: 15.doc @ 133763 G00587 Fig. Make sure the device has not rotated or slipped unintentionally during transport. Flanged units may not be lifted at the middle of the housing when transporting via forklift. All claims for damages must be claimed without delay against the shipper and before the installation.doc @ 3316 3.doc @ 3202 3.doc @ 3170 3 Transport Pos: 15. 9: Transport of flanged units larger than DN 300 Pos: 16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.Transport G00461 Fig.doc @ 3830 20 FSM4000 D184B140U02 . • Do not remove the plugs in the cable connectors until you are ready to install the electrical cable.1 General information on installation The following points must be observed for the installation: • The flow direction must correspond to the identification if present.3 /Montage/Durchfluss/FSM4000/Grafik zu Abstützung bei Nennweiten größer DN 300 @ 14\mod_1193661942484_3101. Place the supports at the edge of the housing (see arrows in the figure). 10: Support for meter sizes larger than DN 300 Pos: 18.Installation Pos: 17 /Überschriften/1/M .doc @ 3830 D184B140U02 FSM4000 21 . Devices with meter sizes larger than DN 300 must be mounted with support on a sufficiently strong foundation. • Install flange and wafer units with coplanar counter flanges and use only appropriate gaskets.doc @ 134708 4. • Gaskets must not extend into the flow area since possible turbulence could influence the device accuracy.O/Montage @ 0\mod_1140519732218_3101. Pos: 18.2 Supports for meter sizes larger than DN 300 Warning .2 /Montage/Durchfluss/FSM4000/Fundamente und Abstützungen für Geräte größer DN 300 @ 14\mod_1193661708515_3101. • Use only gaskets made from a compatible material for the fluid and fluid temperature or use only gasket material compatible with hygienic designs.doc @ 3159 4 Installation Pos: 18.doc @ 134659 4. Provide appropriate sun protection as necessary.Potential damage to parts! Improper support for the device may result in deformed housing and damage to internal magnet coils. bending). Tighten the cover fittings. • The devices must be installed without mechanical tension (torsion. Carefully seal the cover. • Do not expose the transmitter to direct sunlight. • The pipeline may not exert any unallowable forces or torques on the device. • Make sure the gaskets for the housing cover are seated properly. • Install the separate transmitter at a largely vibration-free location.doc @ 134683 G00462 Fig. • The maximum torque for all flange connections must be complied with. Pos: 18.1 /Montage/Durchfluss/FSM4000/Allgemeine Hinweise zur Montage @ 14\mod_1193662039812_3101.4 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. Slightly grease the threaded nuts. Vacuum shocks in the pipelines should be avoided to prevent damage to the liners (PTFE).5 /Überschriften/1.Installation Pos: 18. In some instances. Warning .3 Mounting the meter tube Pos: 18. 1. Install gaskets between the surfaces. make sure the flowmeter sensor gaskets fit concentrically with the measuring tube.1/1-spaltig/D . make sure that the liner on the flange is not cut or damaged. Important For best results. 2. Position the meter tube coplanar and centered between the pipes. First tighten the nuts to 50% of maximum torque. to the right and left of the measuring tube. To prevent possible leakage.Potential damage to device! Use of graphite with the flange or process connection gaskets is prohibited.doc @ 154343 The meter can be installed at any location in a pipeline under consideration of the installation conditions.doc @ 3830 22 FSM4000 D184B140U02 . 6. torque. 1 3 4 2 1 5 8 3 4 7 6 2 G00034 Fig. if present. an electrically conductive coating may form on the inside of the measuring tube. Remove protective plates. Tighten the nuts in a crosswise manner as shown in the figure.6 /Montage/Durchfluss/FSM4000/Einbau des Messrohres @ 17\mod_1201520447421_3101. 11 Pos: 18.7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. Do not exceed the max. Observe the torque values specified under "Torques". Vacuum shocks can destroy the meter. Use the appropriate screws for the holes as per the section "Torque information”. then to 80% and finally on the third time tighten to the maximum. 4. 3.F/Einbau des Messwertaufnehmers @ 14\mod_1193383355796_3101.doc @ 133522 4. 5. 1 Torque information Flanged flowmeter model SE41F / SE21F Meter size DN Nominal pressure mm Inch 3 ..... tightening torque Screws 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M16 4 x M12 4 x M12 4 x M16 4 x M16 4 x M12 4 x M16 4 x M16 4 x M12 4 x M20 4 x M16 4 x M16 8 x M16 4 x M16 8 x M16 4 x M16 8 x M20 8 x M16 4 x M16 8 x M20 8 x M16 8 x M20 8 x M16 8 x M20 8 x M16 8 x M24 8 x M20 8 x M20 8 x M20 8 x M24 8 x M20 8 x M20 8 x M20 12 x M20 12 x M24 12 x M27 8 x M20 12 x M24 Nm 8 6 7 10 6 7 16 8 13 21 10 18 34 15 27 43 20 43 56 39 28 34 39 49 43 49 69 62 47 77 49 92 62 120 76 120 83 155 96 100 120 81 120 200 135 170 Continued on next page D184B140U02 FSM4000 23 .4 4. 3/8“1) 15 1/2“ 20 3/4“ 25 1“ 32 1 1/4“ 40 1 1/2“ 50 2“ 65 2 1/2“ 80 3“ 100 4“ 125 5“ 150 6“ 200 8“ PN 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 16 40 CL 150 CL 300 40 CL 150 CL 300 16 40 CL 150 CL 300 16 40 CL 150 CL 300 16 40 CL 150 CL 300 10 16 25 40 CL 150 CL 300 Max. 101) 1/10 .8 /Montage/Durchfluss/FSM4000/Drehmomentangaben (BA) @ 14\mod_1193664742937_3101.doc @ 134731 4.4.Installation Pos: 18. connection flange ASME = DN15 (1/2") FSM4000 D184B140U02 .Installation Meter size DN mm 1) 24 Nominal pressure Inch 250 10“ 300 12“ 350 14“ 400 16“ 500 600 700 800 900 1000 20“ 24“ 28“ 32“ 36“ 40“ PN 10 16 25 40 CL 150 CL 300 10 16 25 40 CL 150 CL 300 10 16 25 10 16 25 10 10 10 10 10 10 Max. tightening torque Screws 12 x M20 12 x M24 12 x M27 12 x M30 12 x M24 16 x M27 12 x M20 12 x M24 16 x M27 16 x M30 12 x M24 16 x M30 16 x M20 16 x M24 16 x M30 16 x M24 16 x M27 16 x M33 20 x M24 20 x M27 24 x M27 24 x M30 28 x M30 28 x M33 Nm 97 120 175 320 135 185 115 160 175 340 180 265 145 195 280 200 250 365 200 260 300 390 385 480 Connection flange DIN EN1092-1 = DN10 (3/8"). 5/16“1) 10 3/8“1) 15 1/2“ 20 3/4“ 25 1“ 32 1 1/4“ 40 1 1/2“ 50 2 65 2 1/2“ 80 3 100 4 Max.. tightening torque Screws PN 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 40 CL 150 CL 300 16 CL 150 16 CL 150 16 CL 150 Nm 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M12 4 x M16 4 x M12 4 x M12 4 x M16 4 x M16 4 x M12 4 x M20 4 x M16 4 x M12 4 x M20 4 x M16 4 x M16 8 x M16 8 x M16 4 x M16 8 x M16 4 x M16 8 x M20 8 x M16 2.2 Wafer flange unit model SE21W Meter size DN 1) 4.2 Messing/1. connection flange ASME = DN15 (1/2") Variable Process connections model SE21 Meter size DN Max. 2 3 .4571: 3 8 10 21 31 60 80 5 5 15 14 Pos: 18.4..3 Nominal pressure mm Inch 3 .. 81) 1/10 . 3/32“ 3/8“ 1/2“ 3/4“ 1 1 1/4“ 1 1/2“ 2 2 1/2“ 3 4 Nm PVC/POM: 0. tightening torque mm inch 1 ....9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.4...3 upon request upon request 7 upon request upon request 7 upon request upon request 11 upon request upon request 15 upon request upon request 26 upon request upon request 33 upon request upon request 46 upon request upon request 30 upon request 40 upon request 67 upon request Connection flange DIN EN1092-1 = DN10 (3/8")..Installation 4..doc @ 3830 D184B140U02 FSM4000 25 . 10 15 20 25 32 40 50 65 80 100 1/25 . 12 The "bracket mounting" option no longer applies. G00528 Fig.doc @ 154391 4.1/1-spaltig/G .10 /Überschriften/1. 13 1 Bracket Please ensure that the leakage hole of the process connection is located at the deepest point of the installed device.Installation Pos: 18. G00529 1 Fig. 14 1 Leakage hole Pos: 19 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 154368 The device may not be installed vertically with the terminal box or transmitter housing pointing downward. 1 G00169 Fig.5 Information on 3A conformity Pos: 18.doc @ 3830 26 FSM4000 D184B140U02 .11 /Montage/Durchfluss/FSM4000/Hinweise zur 3A Konformität @ 17\mod_1201520634531_3101.I/Hinweise zur 3A Konformität @ 17\mod_1201520780046_3101. air bubbles can form (1). flowmeter runs empty.6. Strongly contaminated fluids For strongly contaminated fluids.5 /Technische Daten / Datenblatt/Durchfluss/FXE4000/Einbaubedingungen/Ein. Fig. 17 Pos: 21. 1 2 1 G00040 Fig.Installation Pos: 20 /==== Wechsel ein.bzw. 2xDN G00037 Fig. 45° 3° 1 G00038 Fig.3 /Technische Daten / Datenblatt/Durchfluss/FXE4000/Einbaubedingungen/Elektrodenachse @ 2\mod_1155119847515_3101.4 /==== Leeres Modul mit einer Absatzmarke. valves etc. 21 Pos: 21. 19 G00041 Pos: 21.doc @ 134059 The device measures the flowrate in both directions.6.und Auslaufstrecke (BA + IA) @ 2\mod_1155134311203_3101.doc @ 38877 4. preferably with flow in upward direction.6 4.5 Fig. as shown in Fig.10 /Technische Daten / Datenblatt/Durchfluss/FXE4000/Einbaubedingungen/Stark verschmutzte Messstoffe @ 2\mod_1155120187750_3101.6 /======= Spaltenumbruch ======== @ 0\mod_1132937966324_3101.doc @ 38596 4. • Valves or other turn-off components should be installed in the outlet pipe section (2).doc @ 3828 Wechsel ein-auf zweispaltig Pos: 21. DS.2 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Einbaubedingungen/Fließrichtung (nur BA) @ 14\mod_1193652117093_3101. observe the inlet and outlet pipe sections. Provide for a siphon fluid intake for free inlets or outlets so that the pipeline is always full (2).doc @ 3831 G00042 Fig. • Vertical installation for measuring abrasive fluids. directly in front of the meter tube (1).8 /Technische Daten / Datenblatt/Durchfluss/FXE4000/Einbaubedingungen/Horizontale Leitungen @ 2\mod_1155120108937_3101. Provide for a slight incline of the connection for degassing.doc @ 39823 4.9 /Technische Daten / Datenblatt/Durchfluss/FXE4000/Einbaubedingungen/Freier Ein.doc @ 38680 4. a bypass connection according to the figure is recommended so that operation of the system can continue to run without interruption the during the mechanical cleaning.doc @ 38659 4.1 Electrode axis G00206 Electrode axis (1) should be horizontal if at all possible or no more that 45° from horizontal. 1-spaltig ==== @ 2\mod_1153381574375_0. 15 The following items must be observed: Pos: 21.4 • • Horizontal connections Meter tube must always be completely full.doc @ 38554 Pos: 21. 20 Pos: 21.auf zweispaltig ==== @ 0\mod_1130421847171_3101.11 /======= Spaltenumbruch ======== @ 0\mod_1132937966324_3101.6. G00527 Fig. manifolds.doc @ 38701 4. • For compliance with the measuring accuracy. 16 Free inlet or outlet Pos: 21.and outlet pipe sections Straight inlet section Straight outlet section ≥ 3 x DN ≥ 2 x DN DN = Flowmeter sensor size • Do not install fittings.1 /Überschriften/1. 18 Pos: 21.doc @ 3831 D184B140U02 FSM4000 27 . 15. max.1/2-spaltig/D . The factory default is forward flow.3 Installation Requirements Vertical connections Pos: 21.2 In.F/Einbaubedingungen @ 2\mod_1155119709593_3101. Auslauf @ 2\mod_1155120144781_3101.6.doc @ 35553 • Pos: 21.7 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Einbaubedingungen/Vertikale Leitungen @ 3\mod_1157631734081_3101.6. • Butterfly valves must be installed so that the valve plate does not extend into the flowmeter sensor.6 • 2 3xDN • Do not install the flowmeter at the highest point or in the drainingoff side of the pipeline.6. 8 Installation in larger size pipelines Determine the resulting pressure loss when using reduction pieces (1): 1.13 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Einbaubedingungen/Einbau in Rohrleitungen größerer Nennweiten @ 3\mod_1157632081771_3101.6.Installation Pos: 21. Calculate the diameter ratio d/D. 3. 22 Pos: 21. G00207 Fig. 24).7 • Nomograph for pressure drop calculations For flange transition piece with α/2 = 8° Installation in the vicinity of pumps For flowmeter primaries that are installed near pumps or other vibration-causing fixtures.6.doc @ 3830 28 FSM4000 D184B140U02 . 2. 24 Pos: 22 /==== Wechsel zwei.doc @ 39865 4. Read the pressure drop on the Y-axis in Fig.doc @ 39844 4.12 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Einbaubedingungen/Montage in der Nähe von Pumpen @ 3\mod_1157631958985_3101. 24.auf einspaltig ==== @ 0\mod_1130421955859_3101. 1 d D 8° Fig. Determine the flow velocity based on the flow range nomograph (Fig. 23 1 = Flange reducer d = Inside diameter of the flowmeter V = flow velocity [m/s] Δp = pressure drop [mbar] = Inside diameter of the pipeline D Wechsel ein-auf zweispaltig Pos: 23 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. the use of mechanical vibration control components is mandatory.doc @ 3829 G00213 Fig. doc @ 3830 D184B140U02 FSM4000 29 .5 l/min 0.4 US gal/min 1.1 US gal/min 0.1 US gal/min 20 l/min 5.0 US gal/min 7.3 US gal/min 5. Flow Range Flow Velocity 0 … 0. Pressure Ratings.0 l/min 2.3 US gal/min 7.O/Nennweite.6 US gal/min 2. Press.1 US gal/min 1 l/min 0.doc @ 154023 4.5 m/s 0.9 US gal/min 30 l/min 12 US gal/min 45 l/min 36 US gal/min 100 l/min 40 US gal/min 150 l/min 200 l/min 53 US gal/min 400 l/min 106 US gal/min 600 l/min 159 US gal/min 3 60 m /h 264 US gal/min 3 120 m /h 528 US gal/min 3 180 m /h 793 US gal/min 3 240 m /h 1057 US gal/min 3 420 m /h 1849 US gal/min 3 600 m /h 2642 US gal/min 3 1080 m /h 4755 US gal/min 3 1800 m /h 7925 US gal/min 3 2400 m /h 10567 US gal/min 3300 m3/h 14529 US gal/min 4500 m3/h 19813 US gal/min 6000 m3/h 26417 US gal/min 6600 m3/h 29059 US gal/min 3 9600 m /h 30380 US gal/min 3 13200 m /h 58118 US gal/min 3 18000 m /h 79252 US gal/min 3 24000 m /h 105669 US gal/min 3 27000 m /h 118877 US gal/min Pos: 26 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. Rating PN 40 40 40 40 40 40 40 40 40 40 40 40 40 16 16 16 10/16 10/16 10/16 10/16 10/16 10/16 10 10 10 10 10 10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 … … … … … … … … … … … … … … … … … … … … … … … … … … … … Min.9 US gal/min 3 3 m /h 13 US gal/min 3 6 m /h 26 US gal/min 3 9 m /h 40 US gal/min 3 12 m /h 53 US gal/min 3 21 m /h 92 US gal/min 3 30 m /h 132 US gal/min 3 54 m /h 238 US gal/min 3 90 m /h 396 US gal/min 3 120 m /h 528 US gal/min 165 m3/h 726 US gal/min 225 m3/h 991 US gal/min 300 m3/h 1321 US gal/min 330 m3/h 1453 US gal/min 3 480 m /h 2113 US gal/min 3 660 m /h 2906 US gal/min 3 900 m /h 3963 US gal/min 3 1200 m /h 5283 US gal/min 3 1350 m /h 5944 US gal/min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 … … … … … … … … … … … … … … … … … … … … … … … … … … … … Max. Flow Range Flow Velocity 0 … 10 m/s 4 l/min 1. Flow Range Pos: 25 /Technische Daten / Datenblatt/Durchfluss/FXE4000/Messbereich @ 7\mod_1175088848531_3101.1 US gal/min 8 l/min 2.doc @ 74665 Meter Size 3 4 6 8 10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1/10 5/32 1/4 5/16 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 28 32 36 40 Std.1/1-spaltig/M .Installation Pos: 24 /Überschriften/1.5 l/min 10 l/min 2.2 l/min 0.6 US gal/min 20 l/min 5. Nenndruck.25 l/min 1. Messbereich @ 17\mod_1201168918704_3101.4 l/min 0.3 US gal/min 0.3 US gal/min 30 l/min 7.7 Flowmeter Sizes. 25 Pos: 27.Installation Pos: 27.doc @ 134868 4.8.8 Ground Pos: 27. spring washer and shim as shown in the figure. • When stray potentials are present.doc @ 3830 30 FSM4000 D184B140U02 . Pos: 27.1 General information on ground connections Observe the following items when grounding the device: • Use the supplied green-yellow cable as a ground wire.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. • For measurement-related reasons. install a grounding plate at the front and back of the flowmeter sensor. the connection to the ground must be performed using grounding plates. • For plastic pipes or pipes with insulating lining. since the ground electrode will in turn degrade electrochemically. In the long term.5 mm²) to establish the ground connection between the flowmeter sensor and an appropriate grounding point. the ground is provided by the grounding plate or grounding electrodes. In these special cases. Pos: 27.doc @ 134892 1 2 G00530 Flange design Wafer design Fig.1/1-spaltig/D . the potentials in the station ground and in the pipeline should be identical.doc @ 3363 4.1 /Überschriften/1.3 /Erdung/Durchfluss/FXE4000/Metallrohr mit starren Flanschen (Standard) @ 0\mod_1133337529413_3101.2 /Erdung/Durchfluss/FSM4000/Allgemeine Informationen zur Erdung @ 14\mod_1193735410187_3101.F/Erdung @ 0\mod_1130241366607_3101. 2. Insert M6x12 threads (2) in the flanges for the pipeline. • An additional ground via the terminals is not required. this may destroy the flowmeter sensor.2 Metal pipe with fixed flanges 1. or in pipelines with an insulating lining. Important If the flowmeter sensor is installed in plastic or earthenware pipelines. • The connection box must also be grounded. transient current may flow through the grounding electrode in special cases. • Connect the ground screw for the flowmeter sensor (on flange and transmitter housing) to the station ground.doc @ 3184 4.4 /Erdung/Durchfluss/FSM4000/Metallrohr mit starren Flanschen_Bild @ 14\mod_1193735747265_3101. Use a copper wire (min. 2. 3.8. Secure the ground straps (1) with screw. Rohre mit isolierender Auskleidung (Standard) @ 0\mod_1133359180095_3101. 27 Pos: 27. 2. 3.doc @ 134916 2 1 3 G00531 Flange design Wafer design Fig. spring washer and shim as shown in the figure. Secure the ground straps (1) with nuts.5 mm²) to connect between the ground connection (3) and an appropriate grounding point. Use a copper wire (min.8.doc @ 3830 D184B140U02 FSM4000 31 .4 Non-metallic pipes or pipes with insulating liner For plastic pipes or pipes with insulating lining. 2. 26 Pos: 27.5 mm²) to connect between the ground connection (2) and an appropriate grounding point. and connect to the flowmeter sensor with ground connection (3).doc @ 3365 4. 2.7 /Erdung/Durchfluss/FSM4000/Metallrohr mit losen Flanschen_Bild @ 14\mod_1193736449890_3101. 2. Pos: 27.8 /==== Leeres Modul mit einer Absatzmarke. the grounding plate is not necessary. Connect the terminal plug for the grounding plate (3) and ground connection on the flowmeter sensor (2) with the grounding strap. 1-spaltig ==== @ 14\mod_1194422545687_0. Solder the threaded nuts (2) M6 to the pipeline.Installation Pos: 27. the ground is provided by the grounding plate as shown in the figure below or via grounding electrodes that must be installed in the device (option). Pos: 27.doc @ 3361 4.6 /Erdung/Durchfluss/FXE4000/Metallrohr mit losen Flanschen (Standard) @ 0\mod_1133355531258_3101. Install the flowmeter sensor with grounding plate (1) in the pipeline. IM. 1.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. 3.doc @ 136717 Pos: 27. If grounding electrodes are used. Use a copper wire (min.3 Metal pipe with loose flanges 1.10 /Erdung/Durchfluss/FSM4000/Nichtmetallische Rohre bzw. Rohre mit isolierender Auskleidung_Bild @ 14\mod_1193738967546_3101.9 /Erdung/Durchfluss/FXE4000/Nichtmetallische Rohre bzw.8.doc @ 134940 1 2 G00532 3 Flange design Wafer design Fig. . The measuring fluid is grounded via the adapter (1) and an additional ground is not required.7 Ground for devices with protective plates The protective plates are used to protect the edges of the liner in the measuring tube. for abrasive fluids.14 /Erdung/Durchfluss/FXE4000/Erdung bei Geräten mit Schutzscheiben (Ex und Standard) @ 0\mod_1133281076517_3101.doc @ 3830 32 FSM4000 D184B140U02 .8 Ground with conductive PTFE grounding plate For devices with a meter size between DN 10 … 150.8. DS.6 Ground for devices with hard rubber lining For devices with meter sizes DN 125 and larger.doc @ 35553 Pos: 27. 1 G00533 Fig. grounding plates made of conductive PTFE are available. These are installed similar to conventional grounding plates. In addition.13 /Erdung/Durchfluss/FSM4000/Erdung bei Geräten mit Hartgummiauskleidung @ 14\mod_1193741061234_3101. 28 Pos: 27. Pos: 27. 1-spaltig ==== @ 2\mod_1153381574375_0. e.16 /Erdung/Durchfluss/FXE4000/Erdung mit leitfähiger PTFE-Erdungsscheibe (Ex und Standard) @ 0\mod_1130325946527_3101.8.Installation Pos: 27. electrically connect the protective plate in the same manner as a grounding plate.doc @ 3359 4.doc @ 135018 4. Pos: 28 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. the liner contains a conductive element. • For plastic or pipes with insulating lining. Pos: 27.g.doc @ 3358 4.doc @ 134993 4.12 /Erdung/Durchfluss/FSM4000/Edelstahl-Ausführung Modell SE 21 @ 14\mod_1193739922234_3101.8.15 /==== Leeres Modul mit einer Absatzmarke.8.5 Flowmeter sensor in stainless steel design model SE21 Ground the stainless steel model as shown in the figure. This element grounds the measuring agent. they function as a grounding plate. 1 Preparing and routing the signal and magnet coil cable Cut to length and terminate both cables as shown.67) 8 (0.59) (0. 29: Dimensions in mm (inch) 1 Measurement potential.36) 30 (1. D184B140U02 FSM4000 33 . black 2 Magnet coil.31) G00535 Preparing the flowmeter sensor side 1 2 5 3 3 4 1 2 M1 M3 G00552 G00549 Cable identifiers Fig. black 3 SE clamp Important The shields may not touch (signal short circuit).F/Elektrischer Anschluss @ 0\mod_1140620471687_3101. Important Use wire end sleeves.31) 8 (0.18) 17 (0.2 /Elektrischer Anschluss/Durchfluss/FSM4000/Konfektionierung des Signal. white 3 Signal line.und Magnetspulenkabels @ 14\mod_1193742076406_3101.67) 17 (0.doc @ 3143 5 Electrical connection Pos: 29.doc @ 135066 5.Electrical connection Pos: 29.1 /Überschriften/1/D . yellow 2 Reference. red 4 Signal line.20) 60 (2.15) 5 15 (0. Signal cable D173D025U01 Magnet coil cable D173D147U01 Preparing the transmitter side 80 (3. blue 5 SE clamp 1 Magnet coil. The maximum permissible signal cable length is 50 m or 200 m. 30 Pos: 29. • To shield against magnetic interspersion.3 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. run the signal/magnet coil cable through a metal pipe and connect this to the station ground. • Avoid routing the cable in the vicinity of electrical equipment or switching elements that can create stray fields. align the cable glands pointing downward. 1 G00058 Fig.Electrical connection Observe the following items when routing cables: • The signal and magnet coil cable carries a voltage signal of only a few millivolts and therefore must be routed the shortest distance possible. switching pulses and induction.doc @ 3830 34 FSM4000 D184B140U02 . the cable contains outer shielding that is attached to the SE clamp. • All leads must be shielded and connected to station ground. If this is not possible. • Do not run the signal cable and the magnet coil cable over junction boxes or terminal blocks. if the flowmeter sensor is equipped with a preamplifier. For vertical installation. • Make sure during installation that the cable is provided with a water trap (1). 1/1-spaltig/A . U- Power supply for preamplifier via signal cable shielding 16 Cable for reference signal 3A Shielding for reference signal cable 3 Measuring ground (yellow) M1 + M3 Connections for magnetic field excitation (black) SE Outer cable shield Pos: 29.5 /Überschriften/1.und Magnetspulenkabelanschluss @ 17\mod_1203069548706_3101. 2S Shielding for signal wires U+. D173D025U01 / D173D147U01).7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 158596 5. Connect the cables to the flowmeter sensor according to the following drawing.C/Anschluss Messwertaufnehmer @ 17\mod_1203069474159_3101.1 Connecting the signal and magnet coil cables Pos: 29.1 8 6 6 9 7 6 8 G00553 Fig.und Magnetspulenkabelanschluss @ 15\mod_1195728877640_3101. 3A 16 1 1S 1 2 2S 3 3A 16 3A 16 M3 M1 2 SE SE 4 1 5 2 2 U+ 3 3A 16 M3 M1 SE SE 3 4 5 3 6 7 U.doc @ 3830 D184B140U02 FSM4000 35 . using a screwdriver with proper size and width.1.6 /Elektrischer Anschluss/Durchfluss/FSM4000/Signal. The coils of the flowmeter sensor are supplied with a excitation voltage by the transmitter over terminals M1/M3.2.doc @ 142313 The flowmeter sensor is connected to the transmitter via the signal / magnet coil cables (part nos.2 Connecting the flowmeter sensor Pos: 29.Electrical connection Pos: 29.doc @ 158573 5.4 /Überschriften/1.1/1-spaltig/Signal. 31 1 red 2 blue 3 yellow 4 white 5 black 6 SE clamp 7 Signal cable 8 Grounding screw 9 Magnet coil cable 9 G00554 1 2 3 4 5 6 7 8 9 red blue yellow white black SE clamp Signal cable Grounding screw Magnet coil cable Terminal designation Connection 1+2 Wires for the measuring signal 1S. D173D025U01 / magnet coil cable part no.2. Important As an option. Carefully seal the terminal box. 3. 5. 36 FSM4000 D184B140U02 . the protection class IP 68 for the flowmeter sensor cannot be ensured. 4. Make sure the gaskets for the cover are seated properly.: D173D147U01) fulfill the submersion requirements.Potential damage to parts! The sheathing of the signal cable must not be damaged.2. flooding height 5 m 5. Tighten the cable gland. 2.8 /Elektrischer Anschluss/Durchfluss/FSM4000/Anschluss bei Schutzart IP 68 @ 15\mod_1196070887125_3101.doc @ 142679 5.Electrical connection Pos: 29.1 Connection 1.2. The supplied cable (signal cable part no. Route the cable from the terminal box to over the maximum flooding height of 5 m. Otherwise. Connect the signal cable in the terminal box of the flowmeter sensor. Use the supplied cable to connect the flowmeter sensor and the transmitter. Fig. the flowmeter sensor can be ordered with signal cable already connected and a moulded terminal box.2 Protection class IP 68 For flowmeter sensors with protection class IP 68. 32 1 Max. Warning . the maximum flooding height is 5 m. General hazards! The sealing compound is toxic. Follow the instructions that are provided by the manufacturer prior to starting any preparations. S23-A. Sealing is only possible if the flowmeter sensor is installed horizontally. • Prevent the sealing compound from penetrating a thermowell if an NPT ½” thread is used. R36/37/38. Open the connection clamp between the hardener and the sealing compound. a special 2-part sealing compound can be ordered separately (order no. Ensure that the packaging material and the drying bag are disposed of in an environmentally sound manner. Knead both components thoroughly until a good mix is reached. Irritating to eyes.Electrical connection 5. R42/43 Harmful by inhalation. S38 Wear suitable protective gloves and ensure sufficient ventilation. S37. Avoid direct skin contact. D184B140U02 FSM4000 37 . check all the connections for correct fitting and stability. Observe the following instructions during work activity: Warning . Cut open the protective enclosure of the sealing compound (see packaging). Before starting. Risk notes: R20. 2. Preparation • Complete the installation before beginning sealing activities in order avoid moisture penetration. Observe all relevant safety measures. 5. D141B038U01). Fig. and to release any possible gas.2 Sealing the connection box If the terminal box is to be sealed subsequently on-site. 4. Cut open the bag at a corner. 6. Procedure 1. 33).2. Wait a few hours before closing the cover in order to allow the compound to dry. Perform work activity within 30 minutes. Safety advice: P4.2. Carefully fill the terminal box with sealing compound until the connecting cable is covered. S26. • Do not overfill the terminal box. 7. 3. S24/25. Keep the sealing compound away from the O-ring and the seal/groove (see fig. 1 G00557 Fig.1.9 /==== Leeres Modul mit einer Absatzmarke.10 /Überschriften/1.12 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 142704 5.1/1-spaltig/Einbau der Hochtemperatur-Ausführung @ 15\mod_1196072293328_3101.doc @ 35553 Pos: 29. 34 1 Insulation Pos: 29.Electrical connection Fig. 180 °C.3 Installing the high temperature design Pos: 29. This provides complete thermal insulation between the flowmeter sensor and connection box.11 /Elektrischer Anschluss/Durchfluss/FSM4000/Einbau der Hochtemperatur-Ausführung @ 15\mod_1196072454125_3101.doc @ 3830 38 FSM4000 D184B140U02 .doc @ 142727 When installing the high temperature design with a fluid temperature of max. The pipeline and flowmeter sensor insulation must be performed after installation according to the following illustration. DS. 1-spaltig ==== @ 2\mod_1153381574375_0. the connection box for sizes DN 125 [5"] and larger is separated from the lower section of the flowmeter sensor by a piece of pipe.2. 33 1 Packaging bag 2 Drying bag 3 Clamp 4 Sealing compound 5 Filling height Pos: 29. doc @ 142656 5. The supply power connecting cable must be rated for the current consumption of the flowmeter system. N (neutral) or 1+.16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.3 Connecting the transmitter Pos: 29. as stated on the name plate. The power consumption is ≤ 45 VA (flowmeter sensor. The transmitter and the flowmeter in accordance with international standards.1 Supply power connection Pos: 29.15 /Elektrischer Anschluss/Durchfluss/FSM4000/Hilfsenergieanschluss @ 17\mod_1203081661263_3101. including transmitter).1/1-spaltig/A .1.Electrical connection Pos: 29.doc @ 158619 5. Pos: 29.doc @ 158972 The mains voltage and power consumption are provided on the name plate for the transmitter. 2. The pin configuration must be as specified in the connection diagrams in chapter 5. The cables must comply with IEC 227 or IEC 245.and .3.C/Anschluss Messumformer @ 15\mod_1196066398671_3101.13 /Überschriften/1.14 /Überschriften/1.4. Please note that there is a voltage drop of the 24 V AC/DC supply power line if the cables are extremely long or if the conductor cross section is extremely small. sensor have to be connected to functional ground Important Please observe the limit values of the supply power (see "Technical Data"). The supply power is connected to terminal L (phase). The wire cross-section for the supply power must meet the requirements for the main fuse (VDE 0100).1/1-spaltig/Hilfsenergieanschluss @ 17\mod_1203078598970_3101. Connect a switch or a line switch in the power supply line to the transmitter.doc @ 3830 D184B140U02 FSM4000 39 . This switch should be located near the converter and marked as being associated with the device. The shielding for the signal wires function as a driven shield to transmit the measurement signal. 10D1422). DS4_.. activate Programming Protection via "Prog. the outer shielding is connected to one side of the transmitter only. FRAM 3 1 2 G00555 Fig. Use the 7 mm clip (from the accessory bag in the connection area).doc @ 158596 5. The outer shielding of the signal is routed in a similar manner. Level" Æ "Specialist"). First switch off the Programming Protection ("Prog. 10D1462/72) is not yet equipped with the SE clamp. If the flow indicator shows the incorrect direction after successful startup of the meter. e. 10DI1425. Then select the parameter "Flow indication" and change "Standard" to "inverse". instead of 1S and 2S. correct this in the Operating Mode submenu of the transmitter. if necessary (e.1/1-spaltig/Signal.g. Level" Æ "Locked"). Pos: 29.3. Important If the flowmeter sensor for older model meters (10D1422.1. Use the 12 mm clip (from the accessory bag). DS2_.doc @ 3830 40 FSM4000 D184B140U02 .Electrical connection Pos: 29.19 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101..und Magnetspulenkabelanschluss @ 17\mod_1203069548706_3101.2 Connecting the signal and magnet coil cables Pos: 29. The signalreference voltage cable is attached to the flowmeter sensor and transmitter according to the connection diagram.18 /Elektrischer Anschluss/Durchfluss/FSM4000/Anschluss Messumformer @ 15\mod_1196066213750_3101.17 /Überschriften/1.doc @ 142633 The outer shielding of the magnet coil cable is attached to the busbar via the 6 mm clip (from the accessory bag in the connection area). 10DS3111. reverse instead of forward. Finally.g. 35 1 Signal cable 2 Magnet coil cable 3 Busbar (SE) Important The power supply of the FSM4000 with preamplifier is connected via -U and +U. 4 V AC..doc @ 153702 Standard DN 10 ..26.22 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.4 Terminal connection diagrams Pos: 29. terminals L. Low voltage: 20.4 ... Frequency: 47 Hz ≤ f ≤ 53 Hz.1+ 1 N L 1 7 1 1S 3A 16 M3 M1 SE 1 G00595 Flowmeter sensor Fig. standard Supply power Potent.C/Anschlusspläne @ 0\mod_1139844727625_3101. D173D147U01. D173D025U01..Electrical connection Pos: 29. voltage: 100 . 230 V AC. 36: 1 2 3 4 5 6 7 Connection diagram: Flowmeter sensor standard DN 10 ..20 /Überschriften/1... DN1000 (2008-03-20 09:33:44) @ 17\mod_1200932209547_3101.. 60 Hz supply power 8 9 10 11 12 13 14 15 Steel shielding Aluminum foil Yellow Shield Blue Red white Shielded signal cable: ABB order no...1/1-spaltig/A . 40") Functional ground (busbar) Pulse output (see page 46) Contact input (see page 45) Contact output (see page 45) Current output (see page 45) Magnet coil cable: shielded 2 x 1 mm2 CE Typ 227 TEC 74 ABB order no.. 2-..doc @ 3179 5. DN 1000 (3/8 . N. Pos: 29. DN 1000 (3/8 . L ow 20.. 50 Hz supply power Frequenc 56 Hz ≤ f ≤ 64 Hz. 10 m included in shipment Comment: We recommend that shielded output cables be used with the shields connected to the functional ground at one end.4 .2 V DC L Terminals 1+. 40") S4 transmitter (wall mount housing) 1 1 1 3 2S 2 8 1 1S 3 16 6 7 9 10 11 12 13 11 11 14 SE 3 2S 2 51 52 81 82 41 42 31 32 15 2 3 5 4 M3 M1 6 2.doc @ 3830 D184B140U02 FSM4000 41 .. 31. 10 m included in shipment.21 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/Standard DN10 .. doc @ 3830 42 FSM4000 D184B140U02 ....1+ 1 N L 1 7 16 1 U. DN1000 (2008-03-20 09:39:02) @ 17\mod_1200932168608_3101...... 5/16“)..Electrical connection Pos: 29.23 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/mit Vorverstärker.. N.. 2-.on both the flowmeter sensor and the transmitter. DN 1000 (1/25 .. Frequency: 47 Hz ≤ f ≤ 53 Hz. 20.4 V AC. 40"). Important If the flowmeter sensor is equipped with a preamplifier for low conductivity or in meter size DN 1 ... 10 m included in shipment...24 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.4 .3A 16 M3 M1 SE SE 3 U+ 2 1 G00596 Flowmeter sensor Fig. 60 Hz supply power 8 9 10 11 12 13 14 15 Steel shielding Aluminum foil Yellow Shield Blue Red white Shielded signal cable: ABB order no. DN 1000 (1/25 .doc @ 153627 with preamplifier DN 1 ... DN 8 (1/25 . terminals L.. Low voltage: 20.2 V DC Terminals 1+. DN 8 [1/25 . 230 V AC..26.. included in shipment 16 with preamplifier (always with DN 1 .. transmitter field-mount housing Functional ground (busbar) Pulse output (see page 46) Contact input (see page 45) Contact output (see page 45) Current output (see page 45) Magnet coil cable: shielded 2 x 1 mm2 CE type 227 TEC 74 ABB order no. D173D147U01. the shieldings of the signal wires must be connected to terminals U+ and U. D173D025U01. 40") Transmitter S4 (wall mount housing) 1 1 1 1 U. 37: 1 2 3 4 5 6 7 Connection diagram: Flowmeter sensor with preamplifier DN 1 . Pos: 29.4 . 5/16"]) Comment: We recommend that shielded output cables be used with the shields connected to the functional ground at one end. 50 Hz supply power Frequency: 56 Hz ≤ f ≤ 64 Hz. voltage: 100 . standard Supply power Potent..3 16 6 7 3 U+ 2 8 9 10 11 12 13 11 11 14 51 52 81 82 41 42 31 32 15 2 3 5 4 M3 M1 6 2.. 31. DN1 . 10 m. .... 9 Magnet coil supply: Magnet coil supply via supply power 10 Connection board: D685A1020U03 Comment: We recommend that shielded output cables be used with the shields connected to the functional ground at one end. DN3 ... 230 V AC.. 40“) S4 transmitter (wall mount housing) 10 8 1 3 2S 2 24 V 7 1 1S 3 16 6 51 52 81 82 41 42 31 32 1 N L M3 M1 1 7 2 3 4 5 1 6 9 SE 3 2 1 6 7 L N 1 G00241 Flowmeter sensor Fig. DN 1000 (20 .Electrical connection Pos: 29..doc @ 153652 Retrofitting for model 10D1422: DN 3 . DN 1000 (1/10 .. N. 60 Hz supply power 7 Shielded signal cable: Use ABB order no. Frequency: 47 Hz ≤ f ≤ 53 Hz.. Pos: 29. DN 1000 (1/10 . 40").doc @ 3830 D184B140U02 FSM4000 43 . voltage: 100 .26 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.25 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/Nachrüstung für Modell 10D1422_. model 10DI1425 and 10DS3111A-E: DN 500 . 38: 1 2 3 4 5 6 Flowmeter sensor standard DN 3 ... terminals L..... 50 Hz supply power 56 Hz ≤ f ≤ 64 Hz. transmitter field-mount housing Functional ground (busbar) Pulse output (see page 46) Contact input (see page 45) Contact output (see page 45) Current output (see page 45) Supply power Potent. DN1000 (2008-03-20 09:40:46) @ 17\mod_1200932186323_3101. 7 and hook switch S903 must be closed. D173D025U01 or incorporate in existing wiring 8 Reference cable: Only for connection to model 10D1422 reference cable to Terminals 6. 40“). . DN 1000 (1/25 . 5/16“). U. D173D147U01. Frequency: 47 Hz ≤ f ≤ 53 Hz... Low voltage: 20.. 10 m included in shipment.2 V DC Low voltage: Terminals 1+.....instead of 2S and 1S in standard unit Steel shielding Aluminum foil Yellow Shield Blue Red white Shielded signal cable: ABB order no. 40") with PROFIBUS PA / FOUNDATION Fieldbus S4 transmitter (wall mount housing) 6 1 3c 6 FF+ FF- U+ U- PA+ PA- 41 42 3 2S 2 1 1S 3 16 3b 3a 1 97 98 M3 M1 2. D173D025U01.. DN 8 (1/25 . DN1 ..4 . I = 13 mA (in the event of error/FDE) 3a: Terminals: 97/98.. 32 V.. 50 Hz supply power Frequency: 56 Hz ≤ f ≤ 64 Hz. standard 5 6 7 8 9 10 11 12 13 14 15 16 Supply power Low voltage: 100 . see page 47 3c: Bus termination with installed bus termination 3a: components with hook switches closed Magnet coil cable: shielded 2 x 1 mm2 CE Typ 227 TEC 74 ABB order no.. 60 Hz supply power Shielded signal cable: Power supply for flowmeter sensor with preamplifier Terminals U+. 5/16"]) Comment: We recommend that shielded output cables be used with the shields connected to the functional ground at one end. FF+/FF3a: Connection example via M12 plug. 2-.doc @ 3830 44 FSM4000 D184B140U02 .1+ 1 N L 1 1 7 8 9 10 11 12 10 10 13 14 3 2 5 4 1 15 SE 3 2S 2 1 1S 3A 16 M3 M1 SE SE 3 U+ 2 1 U. 31.. I = 13 mA (in the event of error/FDE) 3a: Terminals: 97/98..3A 16 M3 M1 SE 16 1 G00597 Flowmeter sensor Fig.28 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.. terminals L. N.Electrical connection Pos: 29. see page 47 3b: FOUNDATION Fieldbus design according to IEC 61158-2 3a: U = 9 . DN1000 (2008-03-20 09:41:57) @ 17\mod_1200932198000_3101. I = 10 mA (normal operation) 3a: U = 9 ... Important If the flowmeter sensor is equipped with a preamplifier for low conductivity or in meter size DN 1 . DN 8 [1/25 ... PA+/PA3a: For connection example via M12 connector..0) 3a: U = 9 . 32 V. to IEC 61158-2 (Profile 3. I = 10 mA (normal operation) 3a: U = 9 .. 39: 1 2 3 4 Connection diagram: transmitter S4 with PROFIBUS PA / FOUNDATION Fieldbus Functional ground (busbar) Contact output (see page 45) Digital communication 3a: PROFIBUS PA design accord.4 V AC. the shieldings of the signal wires must be connected to terminals U+ and U. 10 m. 230 V AC.on both the flowmeter sensor and the transmitter... 32 V. Pos: 29.4 ..doc @ 153677 DN 1 .27 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/PROFIBUS PA / FOUNDATION Fieldbus. 32 V.26... included in shipment Without preamplifier With preamplifier (always with DN 1 .. Low voltage: 20. .doc @ 153602 5... etc. 20 mA (0 Ω ≤ RB ≤ 560 Ω) 0/2 . 0 mA ≤ ICEH ≤ 2 mA Terminals: 41.. 82 Contact input for external totalizer reset and external zero return D184B140U02 FSM4000 45 . 42: selectable in software Passive "On" 16 V ≤ UKL ≤ 30 V "Off" 0 V ≤ UKL ≤ 2 V Ri = 2 kΩ Terminals: 81..5 Connection examples for peripherals (incl. sirens. 32 (with HART only 4 . Max. buzzers... 10 mA (0 Ω ≤ RB ≤ 1120 Ω) Terminals: 31. 42 Contact output for system monitoring..-Min. can also be used. HART) Current output I E I = internal E = external +31 0/4 . 41: selectable in software Passive "closed" 0 V ≤ UCEL ≤ 2 V. 20 mA) Current output active with/without HART protocol (4 . 40: selectable in software Active 0/4 ... alarm for empty tube or forward/reverse signal Contact input I E 81 + 16 .29 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Elektrischer Anschluss/Anschlussbeispiele (BA) @ 17\mod_1200932005063_3101. 30 V DC 82 0V Ri G00245 Contact input: Function: Fig. 10 mA -32 G00243 Current output: Function: Fig.. 20 mA 0/2 . 2 mA ≤ ICEL ≤ 220 mA "open" 16 V ≤ UCEH ≤ 30 V. Other suitable devices such as bells.Electrical connection Pos: 29.... R B* 0V 24 V DC 42 * R B UCE ICE G00244 Contact output: Function: Fig.. 20 mA) Contact output I E 41 +U Note Horn and alarm light are shown only as examples. 52 G00247 Pulse width ≤ 50 ms. They must be installed when the device is connected to the end of the entire bus cable. max. pulse width (observe dynamic limits) Active: 150 Ω ≤ Load < 10 kΩ 500 Ω ≤ Load < 10 kΩ Passive: "closed": 0 V ≤ UCEL ≤ 2 V. 0. optocoupler PROFIBUS PA / FOUNDATION Fieldbus I E 98 I E FF- PA- 98 PA+ 97 1 R C FF+ 97 2 R C G00248 The resistance R and capacitor C form the bus termination.1 ms.00016 Hz Pulses/unit. R = 100 Ω.. C = 1 µF 1 PROFIBUS PA 2 FOUNDATION Fieldbus I = Internal E = external Fig.. 43: Pulse output.Electrical connection Pulse output Pulse output active Pulse output. passive. max. 2 mA ≤ ICEL ≤ 220 mA Terminals: 51. 30 V DC 52 - UCE ICE Function: fmax: fmin: Setting range: active/passive. selectable via jumper (see "Commissioning" in operating instructions) 5 kHz. active and passive. pulse frequency ≤ 3 Hz. 44 46 FSM4000 D184B140U02 . Pulse width ≥ 0. 0 mA ≤ ICEH ≤ 2 mA Fig. pulse frequency: 5 kHz "open": 16 V ≤ UCEH ≤ 30 V. optocoupler I E R B* * RB 51 + 16 . doc @ 3830 D184B140U02 FSM4000 47 .44 DE. the termination components in the S4 transmitter can be used.6. 45 Connection via M12 plug (for PROFIBUS PA only) As an option. close both hook switches in the connection area of the transmitter. 4 3 1 2 Pin assignment (Front view showing pin insert and pins) PIN 1 = PA+ PIN 2 = nc PIN 3 = PAPIN 4 = shield G00250 Fig. 46 Pos: 30 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. The device can be shipped completely prewired. refer to the data sheet 10/63. bus termination is also canceled. To do so. 3 U+ 2S 2 1 1S U- 3 16 6 41 7 42 97 98 M3 M1 G00249 Connection board for field housing unit Hook switches for bus termination must be closed Fig. For information about suitable connectors (type EPG300) and other accessories. the bus can also be connected via an M12 plug instead of the cable gland (see order information for device). Important If the transmitter plug-in module is removed.Electrical connection Bus termination for S4 transmitter To terminate the bus if the instrument is at the end of the bus cable. 3 /Inbetriebnahme/Durchfluss/FSM4000/Kontrollen vor Inbetriebnahme/Prüfpunkte (2008-03-20 10:06:26) @ 16\mod_1196081381078_3101. an external FRAM is already connected to the connection board.doc @ 142824 The following points must be checked before commissioning: • The supply power must be switched off. as well as the setup data on the transmitter after commissioning. • When flowmeter sensor (SE41F. e. if available.L/Kontrolle vor der Inbetriebnahme @ 0\mod_1131981195011_3101.. is printed on the FRAM and.g.1 Preliminary checks prior to start-up Pos: 31. SE21. Cs. type.I/Inbetriebnahme @ 0\mod_1131980668835_3101. a TAG no.. • Flowmeter sensor and transmitter must be grounded properly. the data memory module (external FRAM) is located in the flowmeter sensor. Cz. See also chapter "11 Supplementary information: Operating S4 with an older sensor".doc @ 3150 6 Startup Operation Pos: 31.) to the connection board for the installed transmitter. 47 1 External FRAM Important If a transmitter is ordered for an older model flowmeter sensor (see model number). SE21F) and transmitter (S4) are delivered as a pair. • Prior to commissioning. • The temperature limits must be observed. • The supply power must match information on the model plate.2 /Überschriften/1. which is required for flowmeters sensor from older product lines. You will also find the information Cs = 100% and Cz = 0%. 1 1 G00558 Fig. 48 FSM4000 D184B140U02 .1/1-spaltig/J . The data module stores the flowmeter data. size. plug the external FRAM for the appropriate flowmeter sensor (order no. etc.doc @ 3486 6.1 /Überschriften/1/G .Startup Operation Pos: 31. • The pin assignment must correspond to the connection diagram. Then screw to the connection board (captive). 4 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. • Check of pulse output.Startup Operation • The flowmeter sensor must be installed at a largely vibration-free location. The current setting is provided on the model plate for the transmitter. Modification as shown in the following illustration.. on the model plate. Y2. The pulse output can be operated as active output (24 VDC pulse) or as passive output (optocoupler). • The flowmeter sensor and the converter must be assigned properly for the model FSM4000: The flowmeters sensor have an end number of X1. The transmitters have the end numbers Y1. etc. End numbers X1 and Y1 are considered a unit. X2. 48: Setting the pulse output using jumpers 1 Display board B G00559 A Pulse passive (jumper inner) B Pulse active (jumper outer) Pos: 31.doc @ 3830 D184B140U02 FSM4000 49 . A 1 Fig. etc. F/Durchführung der Inbetriebnahme @ 0\mod_1132044759653_3101. refer to the "Entering data in short form". First set the unit Qmax (e. 3 m/s. Once completed.6 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Werkseingestellt @ 16\mod_1196087836062_3101.1 Switching on supply power After switching on the supply power. On-site configuration requires only a few parameter settings. The ideal flow range end values are approximately 2 . 2. A short overview of the menu structure can be found in the section "Parameter overview". unless other customer information is available. the flowmeter sensor data in the external FRAM is compared with the data saved internally.2 Commissioning the unit Pos: 31.g.g. Current output (menu item “Current output”) Select the desired current range (0 … 20 mA or 4 … 20 mA) 3.3 Easy Set-up: For uncomplicated configuration". If the data is not identical. Pos: 31. If no customer information is available. the transmitter data is replaced automatically.5 /Überschriften/1. Pulse output (menu items “Pulse” and “Unit”). The smallest and largest possible flow range end values are shown in table "Flowmeter Sizes.000 ms.doc @ 142896 6. the bus address must be set (menu item “Data Link”). Afterward the number of pulses has to be entered in the menu item “Pulse output”. and then set the flow range end value under “Qmax”. The measuring equipment is now ready for operation. For devices with a fieldbus. To set the number of pulses per volume flow unit.1/1-spaltig/D . The devices factory setting is largest flow range end value.doc @ 142920 6. Flow range end value (menu items “Qmax” and “Unit”).1 ms and 2.2. The following parameters should be checked or set before start-up: 1. the device is delivered with factory settings.7 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Kundeneinstellungen @ 16\mod_1196087918656_3101. The display shows the current flowrate. Flow Range" page 29. a unit for the totalizer (e. 5. the pulse width at terminals 51 and 52 can be set between 0. For information on settings... Warning 7 "Flowmeter sensor data loaded" and Warning 8b "Update external FRAM" are displayed. 50 FSM4000 D184B140U02 . m3/h or l/s) under menu item “Unit”.2. m3 or l) must be selected under “Unit”. Pressure Ratings..doc @ 3490 6. see chapter "6.. 4.2 Device configuration The device can be configured at factory to customer specifications upon request.Startup Operation Pos: 31. Pulse width (menu item “Pulse output”) For external processing of the counting pulses. The Easy Set-up menu enables users to configure the unit quickly and conveniently. The adjustment can be made with a full or empty meter pipe. 8. If the function is not performed correctly. To use the functions Electrode voltage. First switch off the Programming Protection ("Prog.8 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000 51 .4 Additional information regarding use of enhanced diagnostic functions". Pos: 31. Important If the flow indicator shows the incorrect direction after successful startup of the meter. 60 seconds and should be within a range of ± 10%.. Level" Æ "Specialist"). Then select the parameter "Flow indication" and change "Standard" to "inverse". The adjustment runs approx. page 74. for devices with meter size from DN 10 and/or without preamplifier. When the DEP mode "Standard" is selected. System zero point (menu item “System Adjust”) When commissioning an older model flowmeter sensor or checking the system. Level" Æ "Locked"). Extended diagnostic functions To measure the DC resistance or the coil temperature. The adjustment can also be performed via the external Contact Input / Ext. Select the parameter by pressing ENTER. it is not required to perform an adjustment onsite. If the value measured is outside this limit. page 85 or chapter "7. The fluid in the flowmeter sensor must be at absolute standstill. a new adjustment must be run with the fluid onsite. Finally. correct this in the Operating Mode submenu of the transmitter. See the "Diagnostics/Adjustment" submenu. e. The measuring tube must be completely full. Zero Point.g. the electrode zero must be adjusted. Detector empty pipe (menu item “Detector e. Electrode balance and Electrode state. you can set the system zero point on the transmitter after a warmup period. Sys. The adjustment can now be made manually or automatically via the "System zero point" parameter. 7. reverse instead of forward. The transmitter works with standard setup data.Startup Operation 6. activate Programming Protection via "Prog. no adjustment is performed. Use the arrow keys to call up "automatic" and press ENTER again to start the adjustment. pipe”). the signal cable length must be entered. 000 mA Display mode lout Low Alarm 4 small 3.1/1-spaltig/D . 49 Pos: 31.22 sek 1/m3 lout High Alarm 23.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.000 l/s Damping 1 Tau 0. see the chapter "Parameterization". then use STEP or DATA to scroll to the “Easy Set-up“ menu. Jump back to the process display or use STEP to go to the menu level. Change the parameter using the “Enter” function.1000 ms Pulse factor Qmax Within “Easy Set-up”.Startup Operation Pos: 31.3 Easy Set-up: For uncomplicated configuration Pos: 31.doc @ 142968 The Easy Set-up function enables users to configure the transmitter for quick and convenient startup. 2 NS 3 NS EASY SETUP STEP DATA No = STEP Jump to menu level C/CE ENTER 1 Magnet sensor C/CE 2 Magnet sensor DATA (> 1s = ENTER) 3 Magnet sensor STEP Yes = ENTER Language English “Easy Set-up“ finished. 50.F/Easy Set-up. FSM4000 NS 1 Press any key in the process display. Unit Qmax l/s Unit totalizer Pulse width m3 0. die unkomplizierte Parametrierung @ 16\mod_1196089497718_3101. call up the next parameter using the C/CE key. Note! Parameters can be changed only when the Program protection is turned off.9 /Überschriften/1.10 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Easy Set-up Funktion @ 16\mod_1196089837171_3101.doc @ 3830 52 FSM4000 D184B140U02 . For additional information about configuration options.6 mA Display 1st line Iout at Alarm Q [Unit] High Alarm Display 2nd line Display 4th line Totalizer → V Q [m/s] Display 3rd line Totalizer ← R G00563 Fig.doc @ 142945 6. The factory setting for DIP switch 8 is OFF. The front cover can be unscrewed to change the settings. using system tools. EN 50170. the bus address must be checked or configured prior to start-up. the unit was shipped with its BUS address set to “126”.doc @ 143153 6. the address is set using the fieldbus. The address must be reset during start-up to a number within the valid range (0 … 125). Important The manufacturer-specific PROFIBUS PA ID no.12 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Inbetriebnahme von PROFIBUS PA-Geräten @ 16\mod_1196240852656_3101. Important The address selected may only appear once in the segment.4 Commissioning PROFIBUS PA units For units with PROFIBUS PA. The PROFIBUS PA interface conforms with Profile 3. It is also possible to set the address via menu by using the keys on the display board. i. DIN 19245 [PRO91]). is: 0x078C hex. The unit can also be operated with the PROFIBUS standard ID nos. The transmitter transmission signal is designed according to IEC 61158-2.e. D184B140U02 FSM4000 53 .Startup Operation Pos: 31. or via a PROFIBUS DP master class 2 such as SMART VISION (DSV401). If no bus address information was supplied by the customer. 9700 or 9740. The address can be set either locally on the unit (via the DIP switches on the digital board).0 (fieldbus standard PROFIBUS. 7 54 FSM4000 D184B140U02 .Startup Operation Example of local address setting (DIP switch 8 = On) On 1 2 3 4 5 6 7 8 9 A 1 2 G00564 Fig.. 50 Position of DIP switches 1 Transmitter plug-in module 2 DIP switch Switches 1. 1 . 5. 7 = ON means: 1+16+64 = 81 Æ Bus address 81 Switch 1 2 3 Status 4 5 6 7 Unit address 8 9 A Address no mode function no function Off 0 0 0 0 0 0 0 Bus no function no function On 1 2 4 8 16 32 64 Local no function no function Switch assignments Switch Assignment 1…7 PROFIBUS address 8 Defines the addressing mode: Off = Set address via bus (factory setting) On = Set address via DIP switches nos.. Important Units are interchanged using the parameter ID number selector. ABB provides three different GSD files (equipment master data) that can be integrated in the system. In addition. The IDs 0x9700 or 0x9740 can also be used. DIP switch 8 is polled: Status ON The address defined by DIP switches 1 .4. the bus termination must be connected at another location. B3. OFF The transmitter uses the address stored in the FRAM of the gateway.0 ensures interoperability and interchangeability of units.1. Important The selector is preconfigurd with the ID no. The unit must be connected to the bus. the bus termination is canceled when the transmitter plug-in module is removed..doc @ 143311 Use of PROFIBUS PA profile B.13 /Überschriften/1.15 /Überschriften/1. third-party devices can be interchanged without having to reconfigure the process control system. The address can no longer be changed once the unit is in operation.2 System integration Pos: 31. the integrated FDE function (Fault Disconnection Electronic) integrated in the device ensures that the current consumption can rise to a maximum of 13 mA.Startup Operation Device behaviour during turning on the power supply After switching on the auxiliary power. the address can be changed via the bus or directly on the unit using the keys on the display board. Pos: 31.1/1-spaltig/Systemeinbindung @ 2\mod_1150726867234_3101. Device behavior after replacing transmitter plug-in module If the transmitter is located at the bus end and if the bus termination is activated via both hook switches. 7 applies. D184B140U02 FSM4000 55 .doc @ 30889 6.1/1-spaltig/Hinweise zur Spannungs-/Stromaufnahme @ 2\mod_1150726747875_3101. To support interchangeability. the old bus termination can be used again.14 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Hinweise zur Spannungs-/Stromaufnahme @ 16\mod_1196244930750_3101..doc @ 30868 6.16 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Systemeinbindung @ 16\mod_1196245717984_3101. Pos: 31. Important The upper limit of the current is electronically limited. since DIP switch 8 is polled only once when auxiliary power is turned on. Users decide at system integration whether to install the full range of functions or only part.4. To ensure proper operation.doc @ 143177 Da sEinschaltverhalten entspricht dem Entwurf DIN IEC 65C / CDV vom The behavior when switching on the unit corresponds to Draft DIN IEC / 65C / 155 / CDV of June 1996. Interoperability means that devices from different manufacturers can be physically connected to a bus and are communication-ready. The average current draw by the unit on the fieldbus is 10 mA. 0x078C hex.1. If the transmitter plug-in module is reinstalled. The voltage on the bus line must be within 9 … 32 V DC. The bus is no longer terminated properly. which can only be modified on an acyclical basis. At shipment (Default) the address is set to “126” or to the address specified by the customer. In the event of an error.1 Information on voltage/current consumption Pos: 31. Once the unit is in operation. the hardware write protection and the process control system prevent the unit from recording information. Otherwise. 1 x TOT 0x9740 PA139740.18 /Inbetriebnahme/Durchfluss/FSM4000/Durchführung der Inbetriebnahme/Inbetriebnahme von FOUNDATION FIELDBUS-Geräten @ 16\mod_1196246119343_3101.5 Commissioning FOUNDATION Fieldbus units Pos: 31.gsd 1 x AI.doc @ 30953 6. The device is registered with the FOUNDATION fieldbus. The standard GSD files PA1397xx.com Important GSD files ABB_078C and the interface description for PROFIBUS PA can be found on the CD shipped with the device. Pos: 31. The registration number is: IT 027200.I/Inbetriebnahme von Foundation Fieldbus Geräten @ 2\mod_1150787091437_3101.gsd are available for download from the Profibus International homepage: http://www. The transmission signal of the transmitter is designed in accordance with IEC 61158-2.1/1-spaltig/G . and all manufacturer-specific parameters The manufacturer-specific GSD file ABB_078C can be found on the CD shipped with the device. 2 x TOT. 56 FSM4000 D184B140U02 .gsd 0x078C ABB_078C. D699D002U01). The DIP switches on the unit must be set correctly as follows: DIP switch 1 must be OFF. This can be re-ordered at any time from ABB at no cost (part no.gsd 1 x AI. The engineering can be undertaken online or offline. the settings of the DIP switch must be checked prior to commissioning. The DD file contains the device description.17 /Überschriften/1.doc @ 143335 For units with a FOUNDATION fieldbus. DIP switch 2 must also be OFF. The FOUNDATION fieldbus interface for the unit is compliant with the standards FF-890/891 and FF-902/90.profibus. When integrating the unit in a process control system.Startup Operation The following table describes the available GSD files: Number and type of function blocks ID number GSD file name 1 x AI 0x9700 PA139700. a DD file (device description) and a CFF file (common file format) are required. Registration for the FOUNDATION fieldbus is recorded under manufacturer ID 0x000320 and unit ID 0x0017. The CFF file is required for the segment engineering. 10 Status Simulation Mode Write protect no function Off Disabled Disabled no function On Enabled Enabled no function Bus address settings The bus address is automatically allocated at the FF via LAS (link active scheduler). 51: Position of DIP switches 1 Transmitter plug-in module 2 DIP switch Assigning of DIP switches DIP switch 1: Releases the simulation of the AI function blocks. For address detection.Startup Operation Seating of DIP switches On 1 2 3 4 5 6 7 8 9 A 1 2 G00564 Fig. The voltage on the bus line must lie in the range of 9 … 32 V DC. The behavior when switching on the unit corresponds to Draft DIN IEC / 65C / 155 / CDV of June 1996. a unique number is used (DEVICE_ID). DIP switch 1 2 3 . Pos: 32 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.. DIP switch 2: Hardware write protection for write access via bus (locks all blocks). Important The upper limit of the current is electronically limited.. the integrated FDE function (Fault Disconnection Electronic) integrated in the device ensures that the current consumption can rise to a maximum of 13 mA.doc @ 3830 D184B140U02 FSM4000 57 . device ID and device serial number. In the event of an error. This number is a combination of manufacturer ID. The average current draw of the unit is 10 mA. 999.doc @ 3160 7 Parameterization Pos: 33. Warning 9 is displayed in the 4th line. an error or warning message appears in the 4th line of the display.999 units. see “Error messages”. The 4 lines of the display can be customized in the "Display" submenu. For a list of all possible error messages.30000 m 3 ← R 516. However. the current flow direction ( → F for forward. Independent of the pulse factor. Flowrate > 103 % This message is displayed alternatively in plain text and with the relevant error or warning number.0000 m 3 1. Line Totalizer value.R/Parametrierung @ 0\mod_1132314985710_3101. Examples: → V 98. all existing errors and warnings are shown in the number display. Error condition When an error occurs.1 Display options After switching on the auxiliary power. ← R for reverse) is displayed along with the flowrate as a percentage or a physical unit. Important Error messages for "enhanced diagnostics" are only indicated on the display or optionally via the contact output (select "General Alarm" or "ext. This indicator is displayed in the following text as process information. In addition to the error message.1 /Überschriften/1/P .doc @ 3830 58 FSM4000 D184B140U02 . the current process information for the measuring point is displayed.2 /Konfiguration. Pos: 33. Line Totalizer value. Diag. Line Instantaneous flow forward 2. forward 3. The plain text error message provides the error or warning with the highest priority only.3 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. The overflow notification can be cleared in the "Reset totalizer" submenu. the totalizer value is always displaying the current flowrate with the relevant unit. In the first line of the display. Alarm").Parameterization Pos: 33. reverse (multiplex mode) Totalizer overflow always occurs at a value of 9. The totalizer software can register up to 250 overflows.14 l/h → V 12.999. Parametrierung/Durchfluss/FSM4000/Parametrierung/Anzeigemöglichkeiten des Displays @ 16\mod_1196248561140_3101. If the totalizer value for a flow direction is larger than 9. if selected. the current output is set to the alarm value (menu "lout for alarm"). followed by the relevant unit.doc @ 143433 7. The second line of the display shows the totalizer value (7-digit) for the current flow direction.999 units. The alarm can be indicated optionally via the contact output. 52 1 Magnet sensor C/CE 2 Magnet sensor DATA/ENTER 3 Magnet sensor STEP G00566 4 Control buttons 5 Magnet When entering data. If closed.e.4 /Konfiguration.Parameterization Pos: 33. DATA ↑ The DATA key is one of two arrow keys. FSM4000 NS 1 2 NS 3 NS 4 DATA STEP C/CE ENTER 5 Fig. 10 s only. STEP and DATA. ENTER has the following functions: • Access the parameter to be changed and set the new. use the magnet stick (5) and the magnet sensors. the display reverts to the old value. The functions of the individual keys are explained in the following: C/CE Toggle between operating mode and menu. All the desired parameters can be called up.. The ENTER function is effective for approx. the transmitter remains online.2 Data entry Use the keys (4) to enter data when housing is open. D184B140U02 FSM4000 59 . Parametrierung/Durchfluss/FSM4000/Parametrierung/Dateneingabe @ 16\mod_1196249218593_3101. If a new value is not entered within 10 s. All the desired parameters can be called up. be pressed simultaneously. current and pulse outputs show the current operating mode. i. Use DATA to scroll backward through the menu. selected or default parameter. STEP ↓ The STEP key is one of two arrow keys. ENTER The ENTER function requires that both arrow keys. Use STEP to scroll forward through the menu. The stick is held over the appropriate NS symbol.doc @ 143457 7. Parameterization ENTER function for magnet stick operation The ENTER function is initiated when the DATA/ENTER sensor is activated for more than 3 seconds. The limit values (min/max) are displayed in the 3rd and 4th lines.doc @ 3830 60 FSM4000 D184B140U02 . rejected with an appropriate message.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. if necessary. There are two different methods of entering data: • Numeric entry • Entry from specified table Important When entering data. Pos: 33. The display flashes to indicate that the function is active. the values are checked for plausibility and. doc @ 3830 D184B140U02 FSM4000 61 . 4. STEP or DATA Qmax 1800. A new value is displayed. Open menu.3 Entering data in “short form” Task Action Display information Starting point for “Process information” → V98.doc @ 143481 7. level" Specialist C/CE "Prog. 0 0 m³/h 7. Unit Qmax m³/min C/CE Qmax 6240. level" Specialist ENTER "Prog. C/CE 11. Enter the desired value in the sequence. ENTER Qmax m³/h Task Min 500 m³/h Max 10000 m³/h Qmax 6 2 4 0 . 3. Search "Prog. Parameter “Submenu unit”. Level". STEP or DATA Unit Qmax 8.. level" Disabled STEP or DATA "Prog. Exit menu. Qmax 6240. Set value. Switch on “Programming protection”. 12. Input Display information 5. Change parameter "Qmax". Select "Locked" STEP or DATA "Prog.00 m³/h 10.6 /Konfiguration. C/CE Any parameter is displayed ENTER "Prog.14 % 3 → V12. 10. ENTER Unit Qmax m³/h 7. 13.00 m³/h 9. Change parameter m³/h. m³/min. Switch off “Programming protection” Select "Specialist".000 m 1. Set value. Set value. Parametrierung/Durchfluss/FSM4000/Parametrierung/Dateneingabe in Kurzform @ 16\mod_1196255127531_3101. A new value is displayed. level" Locked Pos: 33. STEP or DATA Submenu Unit 6.00 m³/h 6. Exit menu. Find parameter "Qmax". Search "Prog.Parameterization Pos: 33. level" Specialist ENTER "Prog. e. ENTER Unit Qmax m³/min m³/min 6 x DATA STEP 2 x DATA STEP 4 x DATA STEP STEP 10 x DATA STEP STEP ENTER 9. level" Specialist 2. Level".7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.g. 8. Direct numeric entry Task Entry from table Input Display information 5. Find desired value. If the user enters an incorrect code between 1 . Enter a new code or select "0" to disable the PP-Code function. If the display mode 1 big.prot. you can call the next parameter via the STEP button. The ENTER function allows you to change parameters. the selection menu "lout type" is also not displayed...code: 0 1 .code 0 1 . the question "New PP code?" is displayed. Menus are displayed in sequential order by EASY SETUP. 9999 Language Unit Qv Unit Zv Qmax Damping 1. Level Specialist "Service": Additional menus can be displayed by entering the correct service code number (for ABB Service only). Prog. if necessary. For HART devices.doc @ 143587 Submenu/parameter Value range Comment "Locked": All entries in the standard menus can be read Prog. Press ENTER again to change parameters and. Level Pg. D184B140U02 . Level Locked All "Standard" menus are shaded in gray Prog..prot. For numeric entries. 9999 New Pg.8 /Konfiguration. 9999. the selection menus for Display 3rd line and Display 4th line are not displayed. To suspend the PP-Code function. Level Service Servicecode? 0 Prog.prot.. If Prog. Protection Code is normally "0". 1 small is selected. Level Locked "Standard": Contains all menu items needed to operate the device. Parametrierung/Durchfluss/FSM4000/Parametrierung/Parameterübersicht FSM4000.code Submenu EASY SETUP EASY SETUP 62 Old Pg. Level Standard "Specialist": Contains all menu items accessible by the customer. Select ENTER and you will be asked for the old PP code. Teil 1 @ 16\mod_1196333152656_3101. Pulse width FSM4000 The Prog..Prot. You must enter the correct old code before the message "New PP-Code?" is displayed. Prog..** appears. the C/CE button jumps to the next entry. the minimum and maximum settings are displayed. Prog. indicating that the menu is locked and requires the correct PP code.Parameterization Pos: 33. you must access the "PP-Code" menu. a message **Prog.000 Display mode Display line 1 Display line 2 Display line 3 Display line 4 Iout Art Iout Alarm Low Alarm High Alarm Pulse factor Vol. The EASY SETUP function allows you to configure the system in an easy manner for operation. Protection is selected. Operating mode Standard Standard Fast Piston Pump "Standard": Selection used for continuous flow metering. t. The totalizer is automatically set for the operating mode Difference Totalizer. 2000 ms).Parameterization Submenu/parameter Value range Comment Language English German English French Finnish Spanish Italian Dutch Danish Swedish Turkish The languages available are displayed in the present language selection. 1) kgal = Factory setting Language English Submenu Operating mode Submenu Unit 2) ft3 = added only for PROFIBUS PA D184B140U02 FSM4000 63 . Noise reduction Off Off..1 ms . If these units are changed. the transmitter checks and updates the flow range. warning 10 "Reverse Q" is displayed. Unit totalizer ml ml. inverse Standard/inverse. reverse the flow direction indicators in the display for forward and reverse flow. In this operating mode. 4 The noise reduction is switched on when the measured value is: . 3. Any reverse flow that may occur is automatically deducted from the totalizer value.. If the flow is reversed. "Piston Pump": For pulsating flows. the totalizer only totalizes flow in the forward direction. 1. bbl. lb. If "Forward" is selected. ft3 2) Select the engineering units for volume and mass flowrate totalization. The transmitter first changes the pulse factor and then the pulse width. m3. g. Menus in the Service Code section are displayed in English. the flow direction is indicated in the display by "→ F" for forward and "← R" for reverse. ugl. data logging improves reproducibility for pulsating flows and during pump operation. kg. l. Flow direction Forward/Reverse Forward/Reverse Forward When the flow indication "Forward/Reverse" is selected. "Fast": Accelerated processing of flowrate (e.g.very unstable or . 2.temporarily or permanently frozen (error E) Note: Activating noise reduction increases the response time. short batch operation). pulse factor and pulse width (0. Prog Unit1). igl. Flow indication Standard Standard.. t/min. ml/min Prog. FSM4000 D184B140U02 . bbl/h. usgps. unit and ml/s. This unit refers to Qmax DN. the following units are not displayed: Prog. kgal = Factory setting. Unit/d1) Select the unit for volume and mass flow. m3/d. usmgd. For PROFIBUS PA. ft3/d. l/min. if these are displayed in engineering units. Span ← R -91 % View only Adjustment value for Span Reverse can be monitored for the excitation frequency setting (displayed when an older sensor 50 Hz has been selected). Submenu Prog. lb/min. default value in kgal units (factory setting). g/s. lb/h.. igpm. igpd. ft3/h. m3/s. Density 1 g/cm3 Numeric entry Density range 0. the following units are also displayed: en ft3/s. Unit/s1) Prog. lb/d. m3/h. Submenu Data 50 Hz 64 Channel -123 µs View only Adjustment value for Channel can be monitored for the excitation frequency setting (displayed when an older sensor 50 Hz has been selected). l/h.1 Numeric entry Reference factor for the user-defined units based on liters. kg/s. bbl/d. Qmax and the instantaneous status. usgph. The density is only considered when mass flow units are and/or totalizer mass units are selected. ft3/min. Unit/min1) Prog. t/d. bbl/m. lb/s. igps. 1) kgal = Factory setting This menu does not appear for the PROFIBUS PA or FOUNDATION fieldbus. For PROFIBUS PA. m3/min. -5 g/cm3.1 . t/h. Unit factor 3785.kg/min. igph.Parameterization Submenu/parameter Unit Qmax l/s Value range Comment l/s.. Mass flowrate for display and totalization. ml/s. Span → V 91 % View only Adjustment value for Span Forward can be monitored for the excitation frequency setting (displayed when an older sensor 50 Hz has been selected). kg/d. Unit Unit name kgal Text entry Four character name for the user programmable unit. Prog. Zero 0% View only Adjustment value for Zero can be monitored for the excitation frequency setting (displayed when an older sensor 50 Hz has been selected). bbl/s. kg/h. usgpm. Unit without density Without density With density Unit for mass (with density) or volume (without density). Submenu System data Submenu Converter This menu does not appear with an excitation frequency of 60 Hz or 70 Hz. g/min. Unit/h1) Prog. g/h. Span → V 91 % View only Adjustment value for Span Forward can be monitored for the excitation frequency setting (displayed when a new sensor has been selected). Adjust Iout 4 mA 20.0 mA. Submenu Data 70 Hz Channel -123 µs View only Adjustment value for Channel can be monitored for the excitation frequency setting (displayed when a new sensor has been selected). This menu does not appear with an excitation frequency of 50 Hz or 60 Hz.0 mA View only Display adjustment value for transmitter for the current output at 4.Parameterization Submenu/parameter Value range This menu does not appear with an excitation frequency of 50 Hz or 70 Hz. This menu does not appear for the PROFIBUS or FOUNDATION fieldbus. FSM4000 65 .0 mA. Submenu Data Iout D184B140U02 Comment Adjust Iout 4 mA 4. Span ← R -91 % View only Adjustment value for Span Reverse can be monitored for the excitation frequency setting (displayed when an older sensor 60 Hz has been selected). Span → V 91 % View only Adjustment value for Span Forward can be monitored for the excitation frequency setting (displayed when an older sensor 60 Hz has been selected). Submenu Data 60 Hz Channel -123 µs View only Adjustment value for Channel can be monitored for the excitation frequency setting (displayed when an older sensor 60 Hz has been selected). Span ← R -91 % View only Adjustment value for Span Reverse can be monitored for the excitation frequency setting (displayed when a new sensor has been selected). Zero 0% View only Adjustment value for Zero can be monitored for the excitation frequency setting (displayed when a new sensor has been selected).0 mA View only Display adjustment value for transmitter for the current output at 20. Zero 0% View only Adjustment value for Zero can be monitored for the excitation frequency setting (displayed when an older sensor 60 Hz has been selected). Additional settings can be entered in the system data submenu "Primary". the FRAM with Cs = 100%. For this reason. FSM4000 D184B140U02 . See chapter 11. Type of primary DS2_.Parameterization Submenu/parameter Value range Comment Submenu Primary Display the connected flowmeter model: The selection is imported with the FRAM automatically by the transmitter. The models 10D1422 (10DI1425. Not displayed. Not displayed. if no flowmeter type is selected (sensor type = none). a "Primary Setup" menu is displayed at initial startup. If an older flowmeter sensor model (see list) is selected. The other models are put into operation with their assigned FRAM. Displayed only for 50/60 Hz older models. 10DS3111A-C ≥ DN 500) can only be connected to a specially designed connection board on the transmitter. if new flowmeter sensor is selected. Meter size 1 mm 1/25 in View only 1 mm 1/25 in 1. when older model sensors are connected to the transmitter. Cz = 100% must be used. DS4 66 Frequency 50 Hz View only Display the mains frequency for which the flowmeter sensor was calibrated. Close switch S903 on the connection board.5 mm 1/17 in 2 mm 1/12 in 3 mm 1/10 in 4 mm 5/32 in 6 mm 1/4 in 8 mm 5/16 in 10 mm 3/8 in 15 mm 1/2 in 20 mm 3/4 in 25 mm 1 in 32 mm 1-1/4 in 40 mm 1-1/2 in 50 mm 2 in 65 mm 2-1/2 in 80 mm 3 in 100 mm 4 in 125 mm 5 in 150 mm 6 in 200 mm 8 in 250 mm 10 in 300 mm 12 in 350 mm 14 in 400 mm 16 in 450 mm 18 in 500 mm 20 in 600 mm 24 in 700 mm 28 in 750 mm 30 in 800 mm 32 in 900 mm 36 in 1000 mm 40 in Display the flowmeter size. 0 Numeric entry Display the meter factor. Meter factor 1. 60 Hz Displays the mains frequency for the flowmeter sensor. see name plate for flowmeter sensor. Submenu Primary Setup D184B140U02 FSM4000 67 . Option available only with "Older Model" Display required for "Older Model". Zero Cz 0. only for "Older Model" option. Option available only with "Older Model". Frequency 50 Hz 50. Use ENTER and STEP to access the parameters: Mains Frequency. Meter factor 1. if new sensor (SE41F/SE21) is selected. Not displayed for model 10D1422. Not displayed.0 % View only Flowmeter sensor zero value Cz.0 View only Displayed only if flowmeter sensor 10D1462/72 is selected Order-Number „-----------------------“ View only Display the ABB order number for the flowmeter sensor. For "Older model" always 0%. 10D1462/72. Referencevoltage 70 mV View only Display the reference voltage.0 % View only Flowmeter sensor span value Cs. Type of Sensor. Phase 90 View only Phase relationship between reference and signal voltages. See chapter 11. Referencevoltage 70 mV Enter the reference voltage Display the reference voltage. Type of primary DS4_ Select the original model Display the connected flowmeter sensor model: Meter size 100 mm 4 in Select the size of the connected flowmeter sensor Select the size of the flowmeter sensor. Meter Size and Reference Voltage. for "Older Model" selection. Option available only with new "Flowmeter sensor". see name plate for flowmeter sensor. Not displayed for models 10D1422. See chapter 11. only for older model 10D1462/72.Parameterization Submenu/parameter Value range Comment Span Cs 100. the DEP function will run properly in "Standard" mode. The switching limit for the low flow cutoff has a built-in hysteresis of 0. For all other applications. In addition to the message in the display. Damping [1\xE0] 1 sec Numeric entry Response time. Flow range end value configurable from 0.0 % Numeric entry 0 . Qmax 50 m3/h Numeric entry Flow range end value for forward and reverse flow. Automatically selected based on size..5 .07 . the error message "empty pipe" is turned off and the meter returns to normal operation.. The function "Detector empty pipe" can be used to continuously monitor this condition. The menu is hidden.. 20 s.2 .. after 1τ the value displayed has reached 63% of its end value (after 5τ). pipe i Important: The meter pipe must be completely filled to ensure proper measurement. If the fluid level drops below the electrode level. The following values can be selected. pipe Off Off On Turn on/off the "Detector empty pipe" function. Submenu Detector e.1%.. Detector e.5 mm 1/17 in 2 mm 1/12 in 3 mm 1/10 in 4 mm 5/32 in 6 mm 1/4 in 8 mm 5/16 in i Important: The "empty pipe" function is not available for flowmeter primaries with preamplifiers. DEP Mode Standard 68 Standard New Adjust FSM4000 Select the function "Standard" or "New Adjust". this condition can be reported via the switch contact output.Parameterization Submenu/parameter Value range Comment Cal-fact 10m/s 50 m3/h View only Display the max. 10 m/s.. Not configurable for sizes: 1 mm 1/25 in 1. possible flow range. 10% of Qmax Applicable for display and all outputs. 20 s. The adjustment can be made with a full and/or empty meter pipe. For most applications. Low flow cut off 1. Not displayed. if DEP is switched off. The transmitter is shipped in "Standard" DEP mode. This ensures false pulses or incorrect displays are avoided when the meter pipe is empty. D184B140U02 .. If the meter pipe is filled. fast/piston pump 0. operating mode: Standard 0. the DEP mode "New Adjust" should be selected. all outputs can be automatically set to zero.. The adjustment values are used only to calculate the threshold. The pipeline must be filled.. This value is calculated and entered internally after the adjustment "Empty pipe" or "Full pipe" is completed. Not displayed. if DEP is switched off or DEP mode is standard. if DEP is switched off. Not displayed. pipe Off Off On If the alarm is switched on. It can also be entered manually (e. Adjust Adjustment value for empty meter pipe. full pipe 500 Manual Autom. When the function is turned off. based on these values. the empty pipe contact is actuated when the pipe empties. the transmitter displays the adjustment value and calculates a new threshold value. the alarm does not respond. the transmitter displays the adjustment value and calculates a new threshold value. 1 small D184B140U02 1 big. empty pipe 1000 Manual Autom. if DEP is switched off or DEP mode is standard. e. Not displayed. The pipeline must be empty. The threshold value is the basic criteria used for the DEP function. You can also adapt the contrast of the display to local conditions by pressing the arrow keys. 69 . is optimized (the transmitter always uses only the most recent adjustment value)). Adj. if DEP is switched off or DEP mode is standard. Threshold 100000 Numeric entry Threshold value for turning off the "Empty pipe" function. after both adjustment values (full and empty) are determined and the threshold. pipe Low Alarm Low Alarm High Alarm 0% Set the current output value to Low or High in event of error. Not displayed. The "empty pipe" or "General alarm" functions must be selected in the "Progr. After the adjustment is completed. Iout at e. 1 small. Select each different line displayed for the process indicators in this submenu. Not displayed.Parameterization Submenu/parameter Value range Comment Adj. in/output" submenu. After the adjustment is completed. Alarm. 4 small FSM4000 Select 1 big and 1 small line or 4 small lines.g. Adjust Adjustment value for full meter pipe. Submenu Display Display mode 1 big. if DEP is switched off. Totalizer ← R. the following options are available: Flowrate in percentage. if applicable. Detector empty pipe. Displays the status of Totalizer ← R (Transducer block Index 104). 1st line TB VolFlow Value TB VolFlow Value. choice at enhanced diagnostic functions: Fprt1. Fprt2.. The unit displayed is UNIT_INDEX from the OUT_SCALE structure. The substatus is displayed after the status. TB Total ← R Status. TB Total Diff Value. Displays the value for the diff.. FSM4000 D184B140U02 . Q [unit]. engineering unit. refer to the interface documentation. TB Total ← R Value. Fprt3. Act Max Warn. The bus address and status of cyclic communication is displayed (STOP. Status). HART TAG Empty pipe Blank Add. 1st line TBT → Value 1st line TBT → Status 70 1st line FB AI OUT FB AI OUT. Example: BAD 3 means status is BAD. Totalizer ← R.. CLEAR or OPERATE). Totalizer Diff. TB Total → F Value. Hist Min Err. see chapter "7. Bar graph. totalizer (Transducer block Index 106). 1st line TB VolFlow Status TB VolFlow Status. Fprt4 (assignment of values in the submenu Diagnostic / Fingerprint) as well as the diagnostic error register. Act Min Warn. Displays the status of the Totalizer → F (Transducer block Index 102). Totalizer diff. Totalizer. Iout [mA]. Displays the value for Totalizer ← R (Transducer block Index 104). in m/s. Displays the status of Volume_Flow (Transducer block Index 17). 1st line PA Adr + State For devices with PROFIBUS PA. substatus 3 = device failure. Displays the value for Volume_Flow (Transducer block Index 17). Connect Err Display 1st line Notes regarding the values Fprt1 . TB Total Diff Status. Displays the current mode of the particular block and the status of the output variables (OUT. Displays the status of the diff. Fprt4. TB Total → Status. totalizer (Transducer block Index 106). Q BargraphTotalizer. For information about the numeric code. 1st line FB AI Status FB AI Status. additional options: PA Addr+State. Hist Max Err.4 Additional information regarding use of enhanced diagnostic functions". Displays the OUT value of the AI block. Q [m/s]. Totalizer→ F. Displays the value for Totalizer → F (Transducer block Index 102). The decimal places are generated from the OUT_SCALE structure. Act Max Err.Parameterization Submenu/parameter 1st line Q [Prozent] Value range Comment Q [percent]. Totalizer → V. Ac Min Err.. Connect Warn. Example: BAD 3 means status is BAD. Index 30).. Totalizer. Index 31). Displays the current mode of the particular block and the status of the output variables (Total. refer to the interface documentation. 1st line TB Total → V Value Displays the value or status of the Totalizer →Forward (TB Secondary_Value. displayed in hexadecimal. Index 28). 1st line TB VolFlowValue Displays the value or status of the flowrate (TB Primary_Value.Value Displays the value or status of the parameter FF_Val for the function block PID. Zeile TBT → Value FB TOT1 Total. The substatus is displayed after the status. The displayed unit is UNIT_TOTAL. Totalizer→ F. Example: BAD 3 means status is BAD. 1st line PID FF_Val. Displays the total value for the totalizer block. Value Displays the value or status of the parameter Out for the function block AI2. Status). substatus 3 = device failure. Status). 1st line TB AI3 Out. The displayed unit is UNIT_TOTAL.Parameterization Submenu/parameter Value range Comment Anzeige 1. 1st line TB AI2 Out. 1st line TB TotalDiffValue Displays the value or status of the totalizer (TB Fourth_Value. Totalizer diff. FB TOT2 Total. 1st line TB Total ← R Value Displays the value or status of the Totalizer ← R (TB Third_Value. Displays the total value for the totalizer block. if applicable. Value Displays the value or status of the parameter In for the function block PID. Bar graph. For information about the numeric code. Detector empty pipe. FB TOT1 Status. D184B140U02 FSM4000 71 . substatus 3 = device failure. 1st line TBT → Status For devices with FOUNDATION Fieldbus. Totalizer ← R. 1st line PID Cas_In. engineering unit. Value Displays the value or status of the parameter Out for the function block AI3. if applicable. Index 14). Value Displays the value or status of the parameter Cas_In for the function block PID. Displays the current mode of the particular block and the status of the output variables (Total. 1st line TB AI1 Out. The substatus is displayed after the status. FB TOT2 Status. in m/s. the following options are available: Flowrate in percentage. additional options: FF address. 1st line PID In. Value Displays the value or status of the parameter Out for the function block PID. 1st line PID Out. Value Displays the value or status of the parameter Out for the function block AI1. Difference totalizer = in the totalizer function Difference totalizer a single totalizer is used for both flow directions. i. Configurable in 1% increments.e. Configurable in 1% increments. 1% switching hysteresis. Alarm 0% – Max.doc @ 3830 72 FSM4000 D184B140U02 . the reverse flow totals are greater than the forward flow totals. the substatus in numeric form after the status. The totalizer function is set automatically in the "Operating mode" submenu. Overflow example: Overflow 012 12 x 10. 65535. Contrast i Important: Adjust the contrast so that the display remains readable. Piston pump mode = Totalizer function Diff.000.455 current totalizer value results in a total of 120. 1 small is selected for the display mode 4th line Q [percent] Similar to display of 1st line Option unavailable if 1 big.455 units Pos: 33.999 units. totalizer.000 units + 23.9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. the counting pulse for forward and reverse flow is registered on two separate totalizers. only the forwards totalizer counts. Alarm 100 % Numeric entry Min. 1 small is selected for the display mode Set the contrast for the display to adjust to local conditions. 1st line TB VolF GOOD0 Example: The status is displayed in plain text format. 1 overflow = pulse totalizer of 9. DATA = lighter. Alarm of configured flow range. The pulse output (active or passive) is not affected by this switch.Parameterization Submenu/parameter Value range Comment 1st line PID Trk_Value Displays the value or status of the parameter Trk_Val for the function block PID. If the totalizer value is negative. 2nd line Q [percent] Similar to display of 1st line Select the 2nd display line 3rd line Q [percent] Similar to display of 1st line Option unavailable if 1 big.000 units = 120. 1% switching hysteresis.023. Alarm Min. If Forward is selected as flow direction. Alarm – 103% Range for the Max. Max. STEP = darker. For the forward flow direction the totalizer adds the pulses while in the reverse flow direction they are subtracted.. Submenu Alarm Min. Alarm 0% Numeric entry 0% – Max. Standard operating mode = standard totalizer function.999. Standard = For the standard totalizer function. Submenu Totalizer Overflow → F 0 Display only Overflow counter max. the flow direction indicator in the display changes from "F" to "R". Alarm – 103% of configured flow range. Alarm Range for the Min. 1st line AI1 Auto GOOD0 Displays the current mode for the function blocks.000. Resets the display status and increments the overflow counter by one. 20 mA.10 /Konfiguration. 9999999 Display or input the reverse totalizer value. Iout at Alarm Low Alarm Low Alarm High Alarm Behavior of the current output during an alarm. 2 . "High Alarm" is always signaled. If error 3 (flowrate > 103%) occurs. if masking = on D184B140U02 FSM4000 73 . Iout High Alarm 21.10 mA Select the current output range.10 mA.. Set the current output value during Low Alarm condition. 9999999 Display or input the diff.20 mA 0 . If error 0 (empty pipe) occurs. Resets the display status and increments the overflow counter by one.20 mA.10 mA . 1 overflow = pulse totalizer of 9. Parametrierung/Durchfluss/FSM4000/Parametrierung/Parameterübersicht FSM4000. totalizer value.10 mA and 4 .20 mA. Submenu Current output Current output 0 . if masking = on Error 4 mask Off Off..20 mA. No selection available for current output if Low Alarm is selected for lout during Alarm. totalizer. On Deactivates error 3 (flowrate > 103%). If error 3 (flowrate > 103%) occurs.. On Deactivates error 4 (ext. Totalizer reset Overflow Diff.999 units. This menu does not appear for the PROFIBUS PA or FOUNDATION fieldbus. 4 . 0.20 mA 0 .. Select ENTER to reset the forward/reverse flow totalizer and overflow counters.doc @ 144303 Submenu/parameter Value range Comment Totalizer → F 0. Overflow ← R 0 Display only Overflow counter max. No selection available if High Alarm is selected for the current output selection for lout during alarm and if the transmitter version is standard and the current output range is 0 . Totalizer Diff. Totalizer ← R 0 Numeric entry 0 .80 mA Numeric entry Set the current output value during High Alarm condition.20 mA 0 . zero return). 9999999 Display or input the forward totalizer value.0 kg/h Numeric entry 0 . 65535. 0 Display only Display the overflow for the diff. Teil 2 @ 16\mod_1196764012578_3101. LowAlarm is available only for current output of 2 . Iout Low Alarm 3.0 kg/h Numeric entry 0 . "High Alarm" is always signaled..Parameterization Pos: 33.. For HART protocol always 4 . Error 3 mask Off Off.60 mA Numeric entry Low-Alarm is available only for current output of 2 -10 mA or 4 . the current output is set to the value programmed for the parameter "lout during empty pipe" in the submenu "Detector empty pipe".999. The limits are based on the pulse factor. B. Syst. The message "Warning 13" is displayed during the adjustment. F.5 m3/h Numeric entry Expanded flow totalization to the maximum flow range Qmax DN. This parameter is displayed only if the measuring range specified is less than Qmax DN. Diag. Submenu Pulse Output Range . The transmitter cannot leave the max. limits of 2000 ms and 0. NP" to adjust the system zero point.Parameterization Submenu/parameter Value range Comment This menu does not appear for the PROFIBUS PA or FOUNDATION fieldbus. Pulse factor 3 100/m Numeric entry Dynamic limits The pulse width is configurable only for the limits calculated by the transmitter. The transmitter cannot leave the max. E. if a switching voltage is connected. Zero Return" all outputs are switched off. Select the function for the contact input terminals 81/82. A. Pulse (act/pas) active Display only Displays the "active" or "passive" jumper position (see page 49). Similarly.Pulse 2. G) are signaled via the terminals. i. Pulse width 0. If you want to report a low flow condition. For "Ext.6. Contact input No Function No Function Totalizer reset Zero return Ext. select "Min Alarm". C. Syst. a high flow condition is signaled with "Max Alarm". Alarm /_ ext. Diag. The fluid must be at absolute standstill during the adjustment.1 ms. limits of 2000 ms and 0.e. in/output 74 FSM4000 D184B140U02 . Alarm __ The switching behavior for the contact outputs (terminal 41/42) can be selected as normally open (/_ _) or normally closed (_ _). Alarm" is selected.1 ms Numeric entry Dynamic limits The pulse width is configurable only for the limits calculated by the transmitter. zero The contact input function is not displayed for PROFIBUS PA or FOUNDATION Fieldbus. when the flowrate is larger than the "MaxAlarm" value or less than the "Min-Alarm" value. Submenu Progr. For the "General Alarm" all detected errors (0 . If the signal is set for "Max/Min Alarm". Example: Undefined filled pipeline condition after turning off pumps or cyclic cleaning or flushing procedures whose flowrates must be hidden. Diag. then a signal is sent over the terminals when the flowrate is above or below the range between the "Max-Alarm" value and the "Min-Alarm" value. The limits are based on the pulse factor. Only diagnostic errors are signaled when "ext. Select "Ext. "Totalizer Reset" resets the internal totalizer and overflow values when a switching voltage is connected. Contact output No Function No Function F/R-Signal /_ F/R-Signal __ General-Alarm /_ General-Alarm _ _ Max/Min Alarm/_ Max/Min Alarm _ _ Min Alarm /_ Min Alarm _ _ Max Alarm /_ Max Alarm _ _ Empty pipe /_ Empty pipe _ _ ext. D.1 ms. an address between 0 . the output values can only be read using HART communication. Communication No Function Without HART 1. In this case. Transmitter TAG „----------------------“ User-defined text A TAG number to identify the transmitter. Instr. no special characters can be used. Max. HART communication Set the HART communication to ON or OFF.. Submenu Data link D184B140U02 FSM4000 75 . no special characters can be used. max. 16-character (PCKASCII string). Variant Pulse active not HART Primary TAG „----------------------“ A TAG number to identify the flowmeter sensor. HART TAG „HART TAG“ User-defined text Unique identifier for unit using HART TAG number. 2-10 mA can be selected.Parameterization Submenu/parameter Value range Comment Display only Pulse active not HART Pulse active with HART Pulse passive not HART Pulse passive with HART PROFIBUS PA FOUNDATION Fieldbus FF Variant error User-defined text Displays the pulse output and communication configuration for the shipped model. the transmitter runs in multidrop mode. No entry for standard devices (without HART hardware). 8-character TAG number (PCKASCII string). 15 For devices with HART protocol. 15 can be selected. 0-10. the current output is always 4 . The current output value then remains frozen at 4 mA. For HART communication. No entry for standard devices (without HART hardware). Current Output ranges 020. Only capital letters are recognized. the current output varies with the flowrate in the range of 4-20 mA. Warning 11 is displayed. No selection available for standard devices (without HART hardware). Only capital letters are recognized. No entry for standard devices (without HART hardware). HART Descriptor „HART Descriptor“ User-defined text Description max.. Submenu Label Actu.20 mA. When HART communication is not required. If multiple devices are connected to the bus and an address between 1 and 15 is assigned.. max.. 32character limit. 32character limit. address 0 Numeric entry 0 . If the address entered is 0. DipSwitch 123456789A ------- Display only Displays the settings for the DIP switches (.2003 Day Month Year Enter and output a date in this submenu.7. Example: Set address 50 using the switches.4). When setting the channel. but only in STOP state. either by bus or menu.11. The PA address can be set via the following functions: Hardware switch (see chapter 6.= OFF. The hardware switch setting has the highest priority. IdentNr Selector FSM4000 0x078C AI + 2* TOT IdentNr Selector Profile 0x9700 AI Profile 0x9700 (AI-Block) IdentNr Selector Profile 0x9700 AI + TOT Profile 0x9740 (AI-Block + Totalizer) Channel setting for AI block. It is not possible to change modes during cyclical communication. PA Adress 126 Numeric entry 0 . Displays the slave address. 50dec = 32hex = 110010 binary → DIP switches 2. Factory setting 126 (valid addresses 0 . The changed address switch setting is only imported after the device is rebooted. The factory setting of the switch is: OFF Setting the ID no.125). Profile 0x078C: AI + 2* TOT (AI-Block + 2 Totalizer). 5. An address using this setting switch cannot be changed. however. the address can be changed via the bus or via the menu. If the switch address is not active (DIP switch 8 = off). Switches and 9 and A have no function. X = ON). PROFIBUS PA communication Only available if PROFIBUS PA version was ordered.Parameterization Submenu/parameter Value range Comment HART Date 03. 6 and 8 to ON = PA address 50. only when no cyclical communication is running. If DIP switch 8 = ON: The address is binary coded using switches 1 . The hardware switch has highest priority. the unit for the channel is also copied to the AI block (from OUT_SCALE. bus or the PA address menu. No entry for standard devices (without HART hardware). Selection: TB (Transducer Block) Flow Value TB Total → F TB Total ← R TB Diff Total AI Channel TB Flow Value AI Channel TB Total → V AI Channel TB Total ← R AI Channel TB Diff Total 76 FSM4000 D184B140U02 . UNIT_INDEX). for the selector. not if changed during normal operation.125 2. Communication: 0 Display only Displays the communication software version. It can also be read via the FF communication in the transducer block. The switch position is displayed on the device in the data link submenu.g. Bitstring 0 ON EF0F0000 Error A Max-Alarm D184B140U02 FSM4000 77 . When setting the channel. hex _FSM4000_ = Device name 12345 = serial number of device. a closed switch as x. 5-digit Dip Switch Hardware switch. "Write protect enabled" prevents overwriting of block parameters. It can be accessed after opening the cover of the housing. "Simulation mode enabled" only allows you to run a simulation. code ABB. TOT 2 Channel TB Flow Value See TOT 1. Line 2 shows the complete screen in hex characters.Parameterization Submenu/parameter Value range Comment TOT 1 Channel TB Flow Value Channel setting for totalizer block. An open switch is shown as -. hex 0017 = Device Type Code FSM4000.: m3/h → m3). Switches 3-10 have no function. IdentNr Selector Profile 0x9700 AI This menu shows the screen for the error register (TB Index 95). See the "Error Register" in the interface description D184B093U31. Available only as option TB Flow Value. Lines 3 and 4 provide plaintext descriptions of each bit. The following switches are assigned: Switch 1 = Simulate Enable off = Simulation mode disable on = Simulation Mode enabled. Switch 2 = Write Protect Off = Simulation Mode disabled on = Write protect enabled. Software Rev. the volume and mass unit is also copied from UNIT_TOT (e. Simulation is switched on/off via the "Simulate" parameter. FF Adress 0x15 Dev-ID 0003200017_FSM40 00_12345 3. not to actually start the AI block simulation. Displays the address and device ID: 000320 = manuf. which is indicated by its bitstring number. and select ENTER to switch the bit on/off. FOUNDATION Fieldbus communication. There is a 10-position DIP switch in the transmitter. Error Mask Line 1 shows the setting of the bit (on/off). Select the bits via the keys Data and Step. Parameterization Submenu/parameter Value range This menu shows the screen for the warning register (TB Index 96). Warning Mask Operation is identical to Error screen. See Warning Register 9.8.3 and interface description D184B093U31, page 47. Bitstring 0 OFF 020000100 Warning: 10 Reverse Q Software Rev. Communication: 1 Display only Submenu Function Test Displays the communication software version. i Important: Once the self-test function is initiated, the transmitter no longer operates, i.e. the outputs no longer track the flowrate. Test the memory. Internal FRAM, ext. FRAM and calc. Flash can be queried in order via ENTER function. Memory Test Pulse Output 0 Hz Numeric entry This menu does not appear for the PROFIBUS PA or FOUNDATION fieldbus. Test the pulse output. Enter a value directly in Hz. Current Output 4 mA 0 - 20 mA, 4 - 20 mA 0 - 10 mA, 2 - 10 mA This menu does not appear for the PROFIBUS PA or FOUNDATION fieldbus. Test the current output. Check the value displayed at the connection terminals using a digital voltmeter or the process instrumentation. Enter a value directly in mA. No selection available if the HART device address is anything other than 0. Contact input Off Off On This menu does not appear for the PROFIBUS PA or FOUNDATION fieldbus. Test the contact input. Before a signal is applied to the contact input, the text "Off" is displayed in this menu. Once a signal is applied, the text "On" is displayed (to check via simulator, use the Totalizer Reset key). Contact output Off Off On Test the contact output. When you set the value to "On", the contact output selected is displayed for the configured contact logic under the item Switch Contacts - Contact Output. Test the display. Every point in the dot matrix is activated one after another. Once all points are activated, a missing point is easily detected. Display Test Mode Off 78 Comment Off On Only for checking the transmitter using Simulator 55XC4000. FSM4000 D184B140U02 Parameterization Submenu/parameter Value range Comment Simulation Mode Off Off On On/Off function for Simulation mode. Before operation with flow, a flowrate can be simulated. The output values correspond to the simulated flowrate entered. The information ** Q Simulation** is displayed in the lower line of the display. After completing the simulation, change the parameter in the Simulation Mode menu to "Off". Simulation Value 0.0 % Numeric entry -130 % - +130 % Select the simulation value for the display and outputs. Current and pulse output follow the flowrate value. Menu available only if the required hardware is available. Submenu Diagnosis Menu is displayed only with "Manual" diagnostic interval. Diagnose Manual Start ? Yes → No Yes, exit via C/CE Immediately start manual diagnostic. The measured values are displayed after a delay of 30 s. Cycle Time Manual Manual; 10 s; 60 s; 10 min; 60 min; 6 h; 12 h; 24 h; 7 d Select the time interval between the individual diagnostic measurements. For the values for Coil Resistance, Coil Temperature, Insulation Resistance and Magnetic Linearity, there are minimum measurement intervals due to technical measurement intervals: • 60 seconds for Coil Resistance and Coil Temperature • 5 minutes for Magnetic Linearity • 10 minutes for measurement of Insulation Resistance These times are not undershot independently of the configured diagnostic cyclic. Submenu Diag. Intervall In this menu a minimum and maximum limit can be set for each measurement value at which an alarm will be activated. In addition, the alarm behavior, if the value falls below or exceeds the thresholds, can be configured as warnings, errors or deactivated. Submenu Alert Setting Set the thresholds and alarm behavior for the coil AC voltage. Submenu Alert Coil Volt D184B140U02 Min. Val 1.0 V 0 ... 150 Lower range limit for alarm Max. value 150 V 0 ... 150 Upper range limit for alarm Status signal Off Off, warning, error Defines the alarm behavior FSM4000 79 Parameterization Submenu/parameter Value range Set the thresholds and alarm behavior the AC coil current. Submenu Alert Coil Curr Min. Val 20.0 mA 0 ... 500 Lower range limit for alarm. Max. Val 500.0 mA 0 ... 500 Upper range limit for alarm. Status signal Off Off, warning, error Defines the alarm behavior. Set the thresholds and alarm behavior the coil resistance. Note: To correctly display the coil resistance or coil temperature, may be an adjustment is required and the cable length must be entered. For additional information, see "Submenu Adjustment" on page 85. Submenu Alert coil resist Min. Wert 2 Ohm 0 ... 1500 Lower range limit for alarm. Max. Wert 500 Ohm 0 ... 500 Upper range limit for alarm. Status signal Off Off, warning, error Defines the alarm behavior. Note: If coil resistance is being measured (at least every 60 s), the last valid flowrate value during the measurement is retained (approx. 2 s). Set the thresholds and alarm behavior the coil temperature. Note: To correctly display the coil resistance or coil temperature, an adjustment is required or the cable length must be entered. For additional information, see "Submenu Adjustment" on page 85. Submenu Alert coil temp 80 Comment Min. Val -50 °C -100 ... 200 Lower range limit for alarm. Max. Val 200 °C -100 ... 200 Upper range limit for alarm. Status signal Off Off, warning, error Defines the alarm behavior. Note: If coil resistance is being measured (at least every 60 s), the last valid flowrate value during the measurement is retained (approx. 2 s). FSM4000 D184B140U02 Submenu Alert E2 Volt D184B140U02 Comment Min. warning. For additional information. Max. Val 3000.Parameterization Submenu/parameter Value range Set the thresholds and alarm behavior for the coil insulation resistance. 100000 Lower range limit for alarm. Max. For additional information. FSM4000 81 . 3000 Lower range limit for alarm.. 3000 Upper range limit for alarm. the electrode zero must be adjusted. Note: To properly display the electrode voltage.0 µV 0 . Status signal Off Off.. error Defines the alarm behavior. warning.. the electrode zero must be adjusted.0 µV 0 .. see "Submenu Adjustment" on page 85... Val 50 MOhm 0 . 100000 Upper range limit for alarm. 3000 Lower range limit for alarm. Val 1 MOhm 0 . last valid flowrate value during the measurement is retained (approx. Val 0.. see "Submenu Adjustment" on page 85. Max. Status signal Off Off..0 µV 0 . error Defines the alarm behavior. Submenu Alert E1 Volt Min.. Status signal Off Off. error Defines the alarm behavior. Note: If coil insulation resistance is being measured (at least every 10 minutes). Set the thresholds and alarm behavior for the electrode AC voltage for electrode E1. warning. Note: To properly display the electrode voltage.. 3000 Upper range limit for alarm. value 0. Val 3000.. Submenu Alert Iso Res Min.. 2 s). Set the thresholds and alarm behavior for the electrode AC voltage for electrode E2.0 µV 0 . .0 % 0 . Set the thresholds and alarm behavior for the signal-tonoise ratio... Val 0. the value is assigned a minus sign and the ratio E2/E1 is displayed. 100 Lower range limit for alarm. Note: If magnetic linearity is being measured (at least every 5 minutes). 300 Lower range limit for alarm. warning.. If the electrode voltage E2 is larger than E1. The electrode balance is calculated as the ratio between the electrode AC voltages E1/E2.0 % 0 . 100 Upper range limit for alarm. Note: To properly display the electrode voltage. the electrode zero must be adjusted. FSM4000 D184B140U02 . 100 Upper range limit for alarm. see "Submenu Adjustment" on page 85. This value is displayed in [%]. Val 0. warning.. Submenu Alert SNR 82 Comment Min. Max. Status signal Off Off. Set the thresholds and alarm behavior for the magnetic linearity. For additional information. Status signal Off Off.0 % 0 .Parameterization Submenu/parameter Value range Set the thresholds and alarm behavior for the electrode balance. Submenu Alert Elec Bal Min.. Submenu Alert Mag Lin Min... Val 300. Val 0.. Val 100. error Defines the alarm behavior... error Defines the alarm behavior. Val 100.0 % 100 . 2 s).0 % 100 . 100 Lower range limit for alarm. Max. error Defines the alarm behavior.. 300 Upper range limit for alarm. warning. Max. the last valid flowrate value during the measurement is retained (approx. Status signal Off Off.0 % 0 . error FSM4000 83 . 1024 Lower range limit for alarm. warning. error Defines alarm behavior in case of a short circuit or a wire break in the electrode circuit. warning. Status signal Off Off. Submenu CoilMassShCut Note: If the coil circuit is being checked (at least every 10 minutes) for an accidental ground. Submenu Alert DAC Val Min. Sets the status of all alarms to "Off" and the max-min alarms to the default values. Val 16 0 .Parameterization Submenu/parameter Value range Comment Set the thresholds and alarm behavior for the DAC value. the most recently acquired flowrate is maintained (approx. error Defines the alarm behavior.. Submenu Alert Def. Val 700 0 . exit via C/CE Submenu Conn Error Defines alarm behavior in case of an accidental coil ground. The DAC value is a criterion for the amount of coil current. Status signal Off Off. 1024 Upper range limit for alarm.. Max. warning. see "Submenu Adjustment" on page 85. For additional information. 2 s).Set recapture Yes → Enter Yes. Submenu Electodes state Status signal Off D184B140U02 Off.. Note: This function can only be used after adjustment of the electrode zero.. Prod2.. Hist6. Magn Linear.Parameterization Submenu/parameter Value range Comment Preselect the diagnostic measurement values that you want to display and management of the Fingerprint data. Balan.. balan. Res. Sign. exit via C/CE Copies the current data record in the Fingerprint "as Product2".. Ohm. DAC value Operating hours for transmitter Operating hours for flowmeter sensor *) These values are updated only if the status was set to Warning or Error in the Alert Settings submenu. Coil. Volt E1. 9 for the preceding measurements Yes. coil res. Coil. Import the current data record in a Fingerprint. hrs trn: Oprtg. to Product 1 Transfer Yes → Enter Yes. Hist4. AC-Volt Coil. Hist8. Coil: AC curr. Res.: Magn. Submenu Fingerprint Assign the value for Fprt1. Prod1. Linear: SNR: Max. Submenu Transfer Copies the current data record in the Fingerprint "as Product1".: Volt. hrs trn: Coil voltage AC Coil current AC Ohmic resistance of coil*) Coil temperature*) Insulation resistance of coil*) AC voltage at electrode 1 AC voltage at electrode 2 Electrode balance Magnetic linearity*) Signal-to-noise ratio Max. E1: Volt. Oper h Con. Coil. Hist9 Current: Prod1: Prod2: Start: Factory: Hist1-9: same as Fprt1 Assign the rate for Fprt4. Temp. Max DAC Val. Isol. Hist7. Hist5. The display line for the process indicator is assigned in the submenu. Elektr. Submenu Fprt1 Diagnostic Val AC-Volt Coil. Noise Rat. Oper h Pri Select the value: AC volt. Startup. The display line for the process indicator is assigned in the submenu display. DAC value: Oprtg. AC-Curr. coil res. exit via C/CE FSM4000 D184B140U02 . to Product 2 Transfer Yes → Enter 84 Data record for current value Product1-Fingerprint Product2-Fingerprint Startup for Fingerprint Factory for Fingerprint Data record 1 . Hist2. Factory.. Hist1. coil: Insul.: Temp. Hist3.. Coil: Ohm. Volt E2. Coil. Data Set Current Submenu Fprt4 Current. E2: Electr. exit C/CE FSM4000 Display the current (new) and stored (old) zero values for electrode E1/E2.. to Startup Transfer Yes → Enter Comment Yes. °C 0.. Select "Enter" to import the current zero points Note:The fluid in the flowmeter sensor must be at absolute standstill. exit via C/CE Submenu Adjust Submenu CoilTemp Temp.4 Additional information regarding use of enhanced diagnostic functions". 100 Enter the length of the signal cable. Yes.0 -100 . 200 Offset correction for temperature display. Submenu CablLeng CablLeng 0. Note: This menu is displayed only when the coil resistance or coil temperature are enabled as an error or warning message. to magnitude and phase. Offset Temp. Displays stored electrode zero and current electrode AC voltage acc. Submenu Temp.0 0 ... exit C/CE ElecAnalyst N1: 12 µV 286° N2: 10 µV 283° A1: 650 µV 133° A2: 670 µV 135° D184B140U02 Transfer the reference resistance for the coil. This adjustment is required in order to use the diagnostic measurement values for the electrode voltage E1/E2 and the electrode balance as well as the wiring errors for the electrode state. See also chapter "7..Parameterization Submenu/parameter Value range Copies the current data record in the Fingerprint "as Startup" (Startup Fingerprint). exit C/CE Yes. 100 Transfer RT20 Transfer New 500 Ohm Old 450 Ohm Yes → Enter Yes. Note: Information must be entered to calculate the coil resistance / coil temperature. °C 0. ElecZero ElecZero New 150 180 µV Old 200 190 µV Yes → Enter Enter the current coil temperature to readjust the coil resistance at 20 °C.0 -100 . Perform adjustment only on a "cold" device.4 Additional information regarding use of enhanced diagnostic functions".. See chapter "7. Where N1: Current measured electrode AC voltage E1 N2: Current measured electrode AC voltage E2 A1: Stored zero E1 A2: Stored zero E2 85 . you will be asked whether you want to reset the error or view the help text. For additional information. Press ENTER again to display the pending warnings with warning number and text. see chapter "7. the error register text is displayed with the number of pending errors. Database Reset: Enter Help text: Enter 0 Empty pipe Warning register Number: 2 After calling up the warning register. If you press ENTER again. Press ENTER again to display the pending errors with error number and text.4 Additional information regarding use of enhanced diagnostic functions". Select STEP to display all of the pending errors with error numbers and text. HMx ---------- Status register for enhanced diagnostics. you will be asked whether you want to reset the warnings or view the help text. 3 (Pending) * Test Mode * Reset: Enter Help text: Enter 2 Totalizer reset Mains interrupts 0 Display the count of mains interrupts during operation. the warning register text is displayed with the number of pending warnings. Select STEP to display all of the pending warnings with warning numbers and text. Press ENTER to reset the pending warnings. Press ENTER to reset the pending errors. C (Current) Ext.Parameterization Submenu/parameter Value range Comment Submenu Status Error register Number: 1 After calling up the error register. If you press ENTER again. HMi ---------- EMx ---------- EMi ---------- WMx ---------- WMi ---------- ConWarn --------ConErr--------- 86 FSM4000 D184B140U02 . for standard and HART protocol models.doc @ 3830 D184B140U02 FSM4000 87 . no calibration is performed.2008 specifies the date of the release. The limit for the zero point is ± 10%.0 % System zero point 0.0 % Pos: 34 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.. if necessary (when adapting an older flowmeter sensor). FSM4000 PA3.10 Display only For PROFIBUS PA software. Adjust Start System Zero 0. C.0 D699G004U02 C. when replacing the transmitter.g. fluid in flowmeter sensor must be at absolute standstill.10 Display only For FOUNDATION Fieldbus communication software. Calibration Check zero. Submenu Syst. Numeric entry Automatic adjustment: Valve must be closed. FSM4000 01/2008 D699G004U01 C. e. FSM4000 FF D699G004U03 C.10 = Version level. 01. Manual entry. If the value is outside this limit.10 Display only Display software version.Parameterization Submenu/parameter Value range Comment Manual Autom. Press ENTER to perform the automatic adjustment. 1/1-spaltig/Bestimmung der Messwerte für die Diagnosen @ 16\mod_1196850149640_3101.4.. a DC field excitation of approx. it is necessary to switch on one of the relevant errors or warnings in the submenu "Diagnostics/Alert Settings" (see page 80).1 Determining the AC coil current or coil AC voltage I? U? Detecting changes in the coil circuit. The current and voltage are measured directly.Parameterization Pos: 35.doc @ 144420 7.4. When measuring the coil DC resistance. To perform the measurement. e.g. it is not necessary to switch on one of the relevant errors or warnings in the submenu "Diagnostics/Alert Settings" (see page 80).1 /Überschriften/1.doc @ 144374 7.4 Additional information regarding use of enhanced diagnostic functions Pos: 35. G00578a 7.3 /Überschriften/1.4 /Konfiguration. To perform this test.2 /Konfiguration. SE21 and SE21F are available for meter sizes DN 8 and larger. Parametrierung/Durchfluss/FSM4000/Erweiterte Diagnosefunktionen/Bestimmung der Diagnose-Messwerte @ 16\mod_1196845404828_3101. These do not influence the flow measurements.1 Determining measurement values for diagnostics Pos: 35.2 Determining the coil DC resistance I- U- G00578b R Coil = UCoil ICoil For monitoring changes in the coil circuit.F/Ergänzende Hinweise zu erweiterten Diagnosefunktionen @ 16\mod_1196844696781_3101. Important To ensure information is calculated properly.doc @ 144466 7. Because the incoming test signal prevents flow measurement. Parametrierung/Durchfluss/FSM4000/Erweiterte Diagnosefunktionen/Hinweis Diagnosefunktionen @ 16\mod_1196849177859_3101. the cable length must be entered in the submenu "Diagnostic / Adjustment / CabLength“ (see page 85).1. 88 FSM4000 D184B140U02 .4. fine short of coil.1/1-spaltig/D . The following section describes how to determine individual values.1.doc @ 144443 Additional diagnostic functions are available for flowmeters sensor SE41F. Pos: 35. 1 sec is used as a test signal. the last valid flowrate value is retained.1. 3 Determining the coil temperature The coil temperature is a function of the ambient and fluid temperatures.4. 7. The measurement can. it is necessary to switch on one of the relevant errors or warnings in the submenu "Diagnostics/Alert Settings". the current flowing to ground is used to calculate the insulation resistance. This applies to newly shipped systems SE41F / SE21 and S4. 1 sec is sent to the coil. The coil temperature is measured indirectly via the coil DC resistance. it is necessary to perform the adjustment. a DC field test signal of approx.4.39%/K) Important The coil resistance of the flowmeter sensor must be adjusted at a reference temperature. For additional information. TCoil = RCoil − RRe f + 20 °C α Re f • RRe f TCoil Coil temperature RRef Reference coil resistance at 20 °C RCoil Coil resistance α Re f Temperature coefficient of copper at 20 °C (0...g. by moisture in the flowmeter sensor or in the connection box. the flowrate cannot be measured and the last valid flowrate value is retained. In spite of the separation provided by the coil. To perform this test. be used to monitor overtemperature due to the fluid.1.4.1. When determining the insulation resistance of the coil to ground. e.g. D184B140U02 FSM4000 89 . it is necessary to switch on one of the relevant errors or warnings in the submenu "Diagnostics/Alert Settings" (see page 80).Parameterization 7. e. G00578d During this measurement.4 Determining the insulation resistance for the coil Detecting problems with the coil insulation.3 Readjusting the coil temperature". Can be caused. see chapter "7. separating the ground connection in the transmitter. When connecting an S4 transmitter to already shipped sensor SE41F / SE21. To perform the measurement. g.Parameterization 7. no error or warning has to be switched on. To prevent failure alarms. The electrode balance (EB) is calculated as the ratio between the electrode AC voltages E1/E2 or E2/E1. The electrode AC voltage can be determined without affecting the flowrate measurement.6 Determining the electrode balance E1 ≥ E2 → EB = E1 % E2 E1 < E2 → EB = (-) E2 % E1 Detect distorted flow profile.1.. no error or warning has to be switched on. e. This value is displayed in [%]. 7. Zero Point" (see page 85). E2 E1 G00578c The electrode AC voltages are measured at the electrodes E1 and E2 to ground. regardless of alarm setting. i. Detect interference in electrode circuit. alarms are not triggered for electrode AC voltages below 20 µV.e. Important The electrode zero point must be adjusted under the submenu "Diagnostics / Adjustment / Electr. e. The EB can be determined without affecting the flowrate measurement..4. Important The electrode zero point must be adjusted under the submenu "Diagnostics / Adjustment / Electr. Zero Point" (see page 85).1. failure of electrode due to insulating coating or a collapsed liner (vacuum shock). due to improper installation.g. 90 FSM4000 D184B140U02 . The voltage measured is proportional to the flowrate.5 Determining the electrode AC voltage for E1 and E2 Primary signal for determining the electrode balance.4.e. i. doc @ 3830 D184B140U02 FSM4000 91 . 1 sec. i. G00578f ML = I1 ∗ UR 2 I2 ∗UR1 To perform this test.Parameterization 7. Pos: 35. During this period.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. The operating time at half the reference voltage is approx.4. The SNR can be determined without affecting the flowrate measurement. the electrode AC voltage .g.7 Determining the signal-to-noise ratio x 1 Detect changes in fluid. This can affect the accuracy of the measurement.1. SNR = 7. the last valid flowrate value is retained.e. it is necessary to switch on one of the relevant errors or warnings in the submenu "Diagnostics/Alert Settings" (see page 82). gas bubbles. no error or warning has to be activated in the submenu "Diagnostics / Alert Settings". When measuring magnetic linearity (ML). increased/reduced amount of solids.8 Filtered signal Signal from flowmeter sensor Determining the magnetic linearity I UR Detect magnetic field interference..4.raw signal of the flowmeter sensor is set in relation to the digitally filtered signal. x Z-1 + 2 G00578e 1 Signal from flowmeter sensor 2 Filtered signal To determine the signal-to-noise ratio (SNR).1. the coil current I1 is measured at current reference voltage UR1 and coil current I2 at approximately half the reference voltage UR2. e. Parametrierung/Durchfluss/FSM4000/Erweiterte Diagnosefunktionen/Darstellung der Diagnosewerte @ 16\mod_1196850583578_3101.1/1-spaltig/Darstellung der Diagnosewerte in der Displayanzeige @ 16\mod_1196850459000_3101.4.2. every stored measured value can be displayed. each line appears as follows: e.doc @ 144512 7.. CV_RCL 80. Through the combination of these two settings.doc @ 144489 7.X H3_: History 3 TCL: Coil temperature H4_: History 4 RIS: Insulation resistance X °C Value > 100 X MOhm Value < 100 X.4.6 /Überschriften/1. the desired data record has to be configured.5 ohm Data record Type Numerical value Unit CV_: Current value UAC: Coil voltage (AC) X.1 Measurement values A maximum of four diagnostic values can be displayed (Fprt1. CV _ RCL 80. Fprt3. As a result.2 Displaying the diagnostic values Pos: 35. In addition to the type of measurement value. To differentiate between the values in the display an identification code (ID) is prefixed before to each value. DAC value X Dig = Digits DF_: Startup Fingerprint P1_: Product 1-Fingerprint P2_: Product 2-Fingerprint 92 FSM4000 D184B140U02 .5 ohm for the current coil resistance.4. Values can be selected in the submenu Diagnostics / Fingerprint / Fprt1 .7 /Konfiguration.g. Fprt4).X V H1_: History 1 IAC: Coil current (AC) X mA H2_: History 2 RCL: Coil resistance Value > 100 X Ohm Value < 100 X.X H5_: History 5 UE1: Electrode voltage E1 X µV H6_: History 6 UE2: Electrode voltage E2 X µV H7_: History 7 BAL: Electrode balance E1 ≥ E2 → +X % E1 < E2 → -X % H8_: History 8 LIN: Magnetic linearity X % H9_: History 9 SNR: Signal-to-noise ratio X % FV_: Factory Fingerprint DAC: Max.1. Fprt2.Parameterization Pos: 35. In the event of an error. These can be selected and accessed in the Submenus Display or Status. Data record 7. Diag. the ID code combines data record and type without underscore. To activate this option. select in the submenu "Diagnostics / Alert Settings" whether the error or warning is triggered in the event of over or undershooting the specified range.Parameterization When displaying the operating hours / log time. D184B140U02 FSM4000 93 . refer to the relevant error registers.4. For additional information. Alarm") be set to alarm state (in addition to the information displayed in the fourth line).2. To check for wiring errors. you can activate this function under "Diagnostics / Wiring Error".2 Type Numerical value Unit CVC: Current transmitter operating hours counter H:Min:Sec - P1C: Product1-Fingerprint transmitter log time H:Min:Sec - P2C: Product2-Fingerprint transmitter log time H:Min:Sec - DFC: Startup-Fingerprint transmitter log time H:Min:Sec - FVC: Factory Fingerprint transmitter log time H:Min:Sec - H1C – H9C: History 1 – 9 transmitter log time H:Min:Sec - CVP: Current flowmeter sensor operating hours counter H:Min:Sec - P1P: Product1-Fingerprint flowmeter sensor log time H:Min:Sec - P2P: Product2-Fingerprint flowmeter sensor log time H:Min:Sec - DFP: Startup-Fingerprint flowmeter sensor log time H:Min:Sec - FVP: Factory Fingerprint flowmeter sensor log time H:Min:Sec - H1P – H9P: History 1 – 9 flowmeter sensor log time H:Min:Sec - Diagnostic warning and error messages All values acquired during diagnostics or a wiring error can trigger warnings or error messages. Warnings are displayed in the fourth line only. the contact output may as an option (setting "General Alarm" or "ext. EMx Curr Max Errors Error: (Max.8 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.) values undershot while transmitter is in operation. The error registers for wiring errors are structured as follows: ID code _______________________________ Set Off M − Coil short-circuit to ground E − Wiring error for electrodes ↓ ID code Register name Content of register ConWarn Wiring warning Current warnings for wiring ConErr Wiring Error Current errors for wiring Description Pos: 35. WMx Curr Max Warn Warning: (Max.doc @ 3830 94 FSM4000 D184B140U02 . WMi Curr Min Warn Warning: (Min. Alarm in the current values for the coil voltage and electrode balance. EMi Curr Min Errors Error: (Min.Parameterization The error registers for diagnostic values are structured as follows: ID code _______________________________ Set Off Description S − Signal quality L − Magnetic linearity B − Electrode balance e − Electrode voltage E1 E − Electrode voltage E2 D − DAC value I − Insulation resistance T − Coil temperature L − Coil resistance R − Coil voltage C − Coil current ↓ ID code Register name Content of register HMx Hist Max Errors Error / Warning: (Max.) present available current undershoots. HMi Hist Min Errors Error / Warning: (Min.) present available current overshoots. The information EMx _R______B__ indicates Max.) present available current undershoots.) present available current overshoots.) values overshot while transmitter is in operation. 11 Improve min. DN 2 Hardware compatibility for C-level hardware Added documentation for the additional points. make sure that the flowmeter sensor and coil are relatively close to ambient temperature. DN 1 . Software supports external zero point adjustment via contact input.1.14 B. Added error E (DC too high) Updated flowmeter sensor 10D1462/72.1/1-spaltig/Neuabgleich der Spulentemperatur @ 16\mod_1196859777171_3101.5.10 D184B140U02 Documentation/supplements − − Added Turkish as new language. Aut.. Menu item for noise reduction Menu item Meter factor Support for flowmeter sensor SE21. • Enter the ambient temperature in the submenu "Diagnostics / Adjustment / Coil Temp". enter or check the cable length.33/B.4.doc @ 144633 7.20 B.30 B. Parametrierung/Durchfluss/FSM4000/Software-Historie/Software-Historie @ 16\mod_1196860571562_3101.5 7..34 C.3 Readjusting the coil temperature Pos: 35.31 B.doc @ 144562 If a readjustment is required.10 OEM software − B. Improved FRAM management. Added documentation for the additional points. Added documentation for the Extended noise reduction by 2 more levels. Parametrierung/Durchfluss/FSM4000/Erweiterte Diagnosefunktionen/Neuabgleich Spulentemperatur @ 16\mod_1196859641593_3101. Pos: 36 /Konfiguration. Work steps: • Switch on the transmitter. • Under "Diagnostics / Adjustment / CabLength".32 B.12 B.10 /Konfiguration. You might need to allow the flowmeter to cool off overnight. Shortened Finnish texts. After changing from 50 → 60 Hz the system data now displays the correct frequency.Parameterization Pos: 35.1 Software history For transmitters without communication or HART protocol Software D200S021U01 Software Version Type of changes B. simulator detection for counter management improved.doc @ 144585 7. Always display the flowrate with 4 decimal − places. − Improved totalizer management − Improved FRAM management − Extended diagnostic functions.9 /Überschriften/1. contrast limit. • Store the new reference resistance in the submenu "Diagnostics / Adjustment / Transfer RT20".22 B. FSM4000 95 . − B. additional points. doc @ 144751 8 Messages and tests Pos: 38.1 Overview of error states and alarms State / Error 0 = "Empty pipe" 1 = "AD Converter/DSP" 2 = "Driver" 3= "Flow > 103%" 4 = "Zero return" 5 = "Data base" 6 = "Totalizer" A = "Max Alarm" B = "Min Alarm" C = "Ext. Prog.Al. Trans Mal F.5. Prog. Trans Mal F.14 OEM software.Al. Prog.doc @ 144680 8. Trans Mal F. − − − Prog.10 7. − 0% Alarm 0% 0% 103 % 0% 0% − − − 0% 0% 0% 0% − Alarm Alarm Alarm Alarm Alarm Alarm Alarm Alarm Alarm Alarm Alarm Alarm Alarm General Alarm Min. FRAM management improved.3 Type of changes Added documentation for the additional points For transmitter with FOUNDATION Fieldbus communication Software D200S021U03 Software Version Type of changes Documentation/supplements B. − B. Alarm Message with HART More Stat avai. Aut. More Stat avai. High.2 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.Messages and tests 7.Al. Trans Mal F. Extended diagnostic functions.2 For transmitter with PROFIBUS PA communication Software D200S021U02 Software Version Documentation/supplements B. − C. Simulator detection for counter management improved.Al.10 Extended diagnostic functions. Added documentation for the additional points Pos: 37 /Überschriften/1/M . PV out Limits More Stat avai.5. etc. Trans Mal F. Prog. Trans Mal F.Al.14 Shortened Finnish texts. data base" F = "FRAM in Primary" D = "Old Primary" E = "DC to high" G = "Error Diagnosis" Notification Flowrate with indicator simulation at display current output 0% − 0% 0% 103 % 0% 0% − − − 0% 0% 0% 0% − − − Yes − Yes Yes Yes Yes Yes Yes Yes Yes − Contact output Current output Pulse output Prog.O/Meldungen und Prüfungen @ 16\mod_1196864725609_3101. Diag. − B. Pos: 38.doc @ 3830 96 FSM4000 D184B140U02 . More Stat avai. DLR Prog.1 /Fehlermeldungen/Durchfluss/FSM4000/Übersicht Fehlerzustände und Alarmierungen @ 16\mod_1196864174421_3101.Al 0% Prog. alarm Max.Al. etc.15 Improved FF stack − C.11 OEM software. Alarm Trans Mal F. More Stat avai.Al. Max-Min Empty alarm alarm pipe Alarm Alarm Alarm Alarm Alarm Ext. Trans Mal F.Al. . The forward totalizer is damaged. Reset forward/reverse totalizer or preset new values in totalizer. Input metering signal is too large. Detector empty pipe is on. When entering information. Turn unit off and on again. damaged. Check the cables. the error codes 0 . The flowrate is set too high or the measuring range is set too small.2 Error messages during operation and with data entry The error messages listed below include explanations of the error codes shown in the display. Error totalizer < R The reverse totalizer is damaged. reverse or diff. E. reduce the flowrate. Adjust DEP. D. Check connection board and transmitter. Empty pipe Error: 1 AD Converter/DSP The AD converter/DSP is Replace the DSP board. Driver Error: 3 Flow > 103% Error: 4 Zero Return Error: 5 Database Error: 6 Totalizer D184B140U02 FSM4000 97 .3 /Fehlermeldungen/Durchfluss/FSM4000/Fehlermeldungen im Betrieb @ 16\mod_1196864264906_3101. but the adjustment has not been run. 2 Loss of the internal database. the measuring range selected may be too low. totalizer is Check transmitter and wiring. Check the signal cable and the measuring range setting. The external contact is open again. B. Error: 2 7 Positive or negative reference too small. defective.doc @ 144703 8. 4 The AD converter is saturated and is not responding. Check ground (flowmeter sensor). Defective driver fuse. C. Error totalizer The totalizer forward. 6 The max. Refill the meter tube. 9 Error in totalizer > F. The pipeline is empty and the electrodes are not coming into contact with the fluid. Data memory module is defective. G do not appear. the totalizer is stopped. Error code and Priori Description clear text message ty Possible cause Corrective action Error: 0 5 The meter tube is not full. call up and run functional test for transmitter. A.Messages and tests Pos: 38. 8 The flowrate is set to zero. reverse defective. Increase the measuring range. no reference voltage is present. 6.. The current limiter in the driver has responded because the driver current is insufficient. Totalizer forward. The external contact is closed. measuring range was exceeded by more than 3%. FRAM for the flowmeter sensor is still installed in the terminal box. deposits on electrodes. you must include the ABB order number and unit number of the flowmeter sensor. Pos: 38. Alarm Min alarm limit value. Wiring error for electrode Retrieve details of error circuit. Complete configuration under "Primary Setup". 13 Increased analog reset.4 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. Use a air separator. selected. configured Min alarm 3 External database FRAM is defective or not available. too high interference signal. To properly process requests. it must be replaced. message under the Status submenu in the Diagnostic error register. Coil short-circuit message under the Status to ground submenu in the Wiring error register. Error: F 1 Missing data from external FRAM. The configured Max alarm Reduce flowrate. Review all flowmeter sensor data and setup data for the system. you can start up the system. Missing FRAM or defective FRAM1). 11 Max alarm limit value. See chapter 11. Install and screw in place the FRAM for the associated flowmeter sensor to the connection board in the field housing unit. and enter this information again. If the FRAM is defective and startup cannot be performed. See chapter 6. FRAM in Primary Error: G Error Diagnosis Install and screw in place the FRAM for the associated flowmeter sensor to the connection board in the field housing unit. for the flowrate was exceeded. a new FRAM can be requested from the Göttingen plant. See chapter 6. clean electrodes.Description clear text message ity Error: A Max. activate empty pipe detector. Alarm Ext. if necessary. Empty pipe. measurement signal with large DC Activate "Noise reduction" in the operating mode submenu. if necessary. data base Error: D Old Primary Error: E Corrective action 10. Adjust thresholds. Error: B Error: C Possible cause DC to high Air bubbles. The flowrate is below the Increase flowrate. Contact ABB Service. 12 Flowmeter sensor type Configuration under the from the older model parameter "Primary flowmeter series was Setup" is incomplete.Messages and tests Error code and Prior. 1) Replacing a defective FRAM. Min. After installing the FRAM and switching on the power.doc @ 3830 98 FSM4000 D184B140U02 . 14 Diagnostic or wiring error Min-Max over/undershoot Retrieve details of error for diagnostic values. If the FRAM cannot be read. Max. Test Mode on. a flowrate can be simulated. 10 Transmitter has detected an error Defective FRAM. totalizer overshot. if necessary.loaded Warning: 8a1) Update int. After completing the self check test. if necessary. Loaded are the system and flowmeter sensor data. repaired the data with content of the internal FRAM. Function test on. Reset totalizer.Dat. switch off the parameter "Simulation Mode". D184B140U02 Corrective action 2 Q Simulation Warning: 2 Possible cause FSM4000 99 .) External totalizer reset was performed. 1 overflow as value was totalized. the external FRAM. 82). if necessary. the functional test for the contact output or contact input was started. repair unit. totalizers should be reset. 5 Forward totalizer has reached the maximum count and has restarted at zero.doc @ 144727 8. After running the simulation on the simulator. Write down all totalizer values. 7 Diff.5 /Fehlermeldungen/Durchfluss/FSM4000/Warnungsmeldungen im Betrieb @ 16\mod_1196864381828_3101. switch off the parameter "Test Mode". 1 overflow as value was totalized.Messages and tests Pos: 38. diff. totalizer overshot. and overflow counters are reset. totalizer has reached the maximum count and has restarted at zero. 6 Reverse totalizer has reached the maximum count and has restarted at zero.Dat.3 Warning messages during operation Warning code and ID letter Warning: 1 Prior. Transmitter has detected an error Defective FRAM or in the external FRAM and has data was modified. Reset totalizer. replace repaired the data with content of instrument. exit the routine. in the internal FRAM and has repair unit. Check the setup data and correct.Dat Warning: 8b1) Update ext. the Warning 4 is displayed. if necessary. replace instrument. Warning: 9a Overflow > F Warning: 9b Overflow < R Warning: 9c Overflow Diff. 3 Only for checking the transmitter using Simulator 55XC4000. Totalizer reset Warning: 3 Test Mode Warning: 4 Function test Warning: 71) Ext. Reset totalizer. Defective FRAM.Description ity Before operation with flow. 4 If during HART communication. Max. if necessary. Max. The output values correspond to the simulated flowrate entered. 1 overflow as value was totalized. Open the switch at the contact input (terminal 81. totalizer overshot. 9 Transmitter has recognized different flowmeter sensor data and loaded it in the internal FRAM. Simulation mode on. Check the setup data and correct. After completing the simulation program. 1 All totalizers (forward/reverse. 15 Adjustment started for system zero point adjustment via the contact input for internal adjustment (for ABB Service only). Exit the functional test of the pulse output. forward/reverse. Reverse flow Prevent reverse flow or direction. 12b2) 3) Simulat. > 0 Warning. Coil short-circuit to ground Retrieve details of the warning message under the Status submenu in the Diagnostic warning register. 14 Hold MV Warning F Warn. The external contact is closed The external contact is open again. For ABB Service personnel only. Check the value of output frequency with a counter. Transmitter must be equipped with HART communication protocol. Diagnosis Corrective action Retrieve details of warning message under the Status submenu in the Wiring warning register.doc @ 3830 100 FSM4000 D184B140U02 . if necessary. if the current output should be 4 . Function test.. Wiring error for electrode circuit. Adjust Warning. 12 The HART unit address was changed to an address other than zero. 15 selected. Measuring signal affected by powerful interference signal.Messages and tests Warning code and ID letter Warning: 10 Priority Description Possible cause 8 If the flow direction is forward. Set noise reduction to lower level or deactivate. 20 mA. Exit the functional test of current output. Select 0 as address. For ABB Service personnel only. the warning is displayed in case of reverse flow. 16 Warning results only when the "Noise reduction" function is activated. 14 Test the pulse output.. Warning is displayed only if the function is called by an external HART protocol command. 12a2) 3) Simulation Iout Warning. enter current output directly in mA for simulation. Pulse Warning. 1) 2) 3) Warning is displayed for 30 seconds. Check the value displayed at the connection terminals using a digital voltmeter or the process instrumentation. contact ABB Service. 132) 3) Auto. 17 Diagnosis or wiring warning Min-Max over/undershoot for diagnostic values. If necessary. 13 Test the current output.. Pos: 39 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. Simulation pulse output on. The current output remains frozen at 4 mA. possibly change flow direction to defective check valve. Adjust the limit value. Adr. The current output thereby remains set at 4 mA.. Address 1 . Reverse Q Warning: 112) Poll. Important A flowmeter sensor in wafer configurations is installed without gaskets directly in the pipeline. When replacing or repairing individual components. Viton. complete the return form in the appendix and include with device. etc. make sure that the cleaning agent used does not corrode the housing surface and the seals.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.3 Gaskets Some device designs are shipped with special gaskets. the flowmeter must be returned to the local office of ABB.1 Reinigung @ 0\mod_1132066200463_3101. Important When sending the flowmeter sensor to the local office of ABB. For all other device designs. Pos: 41.Potential damage to parts! The electronic components of the printed circuit board can be damaged by static electricity (observe ESD guidelines). EPDM. the contamination results in a short-circuit. • Operational reliability of the auxiliary power feed. Pos: 41.doc @ 3550 9. These gaskets must be used and installed properly to prevent leakage.Maintenance / Repair Pos: 40 /Überschriften/1/V . Pos: 41. Pos: 41.3 /Wartung / Reparatur/Allgemein/1. humidity) • Seal integrity of the process connections • Cable entry points and cover screws. If the flowrate displayed is lower.2 /Wartung / Reparatur/Durchfluss/FXE4000/Messwertaufnehmer @ 0\mod_1132066307367_3101. original spare parts must be used. the lightning protection and the grounds The flowmeter sensor electrodes must be cleaned when the flowrate information on the transmitter changes when recording the identical flowrate volume.doc @ 3171 9 Maintenance / Repair Pos: 41. use commercially available gaskets made from a compatible material for the fluid and prevailing temperature (rubber.doc @ 31016 Repair and maintenance activities may only be performed by authorized customer service personnel.).1 /Wartung / Reparatur/Durchfluss/FXE4000/Allgemeine Hinweise (Standard) @ 2\mod_1150794975328_3101. lt. silicon. PDFE. Notice .doc @ 6213 9. If the display shows a higher flowrate. the contamination is insulating.doc @ 3548 9.1 Flowmeter sensor Essentially maintenance is not required for the flowmeter sensor. The following items should be checked annually: • Ambient conditions (air circulation. electrodes or magnet coil. Make sure that the static electricity in your body is discharged when touching electronic components.doc @ 3830 D184B140U02 FSM4000 101 .Z/Wartung / Reparatur @ 0\mod_1132065140479_3101.2 Cleaning When cleaning the exterior of meters.4 /Wartung / Reparatur/Durchfluss/FXE4000/Hinweis zu Dichtungen @ 1\mod_1145363474015_3101. For repairs to the lining. remove the housing cover from the field housing unit. The plug-in module can now be pulled up and off the connection plug.doc @ 137448 9. please take into consideration the following points: • Does the replacement transmitter plug-in module use the same supply power? • Does the replacement transmitter plug-in module have the same input/output functions or use the same type of communication? Important for plug-ins with PROFIBUS PA / FOUNDATION Fieldbus If the transmitter is located at the bus end and if the bus termination is activated via both hook switches. Next. the bus termination is canceled when the transmitter plug-in module is removed. Install the replacement transmitter plug-in in reverse order.7 /Wartung / Reparatur/Durchfluss/FSM4000/Messumformeraustausch @ 16\mod_1196952895515_3101. remove the protective cover (3 screws)..1/1-spaltig/A .doc @ 144808 The transmitter plug-in module can be replaced without loss of function for sizes DN 1 . 3 2 1 G00579 Fig. 53 1 Protective cover 2 Screws for cover 102 5 4 G00580 3 Mounting screw for plug-in module 4 Stay-bolt for plug-in module 5 Transmitter plug-in module FSM4000 D184B140U02 .C/Austausch des Messumformers @ 14\mod_1194600918609_3101.6 /Überschriften/1.4 Replacing the transmitter Pos: 41. When replacing the FRAM-calibrated flowmeter sensor (identifiable by the Cs and Cz values on the model plate). Switch off the supply power before installing the replacement transmitter plug-in. After waiting 40 minutes. Warning – Electrical voltage risk! When the housing is open.Maintenance / Repair Pos: 41. EMC protection is impaired and protection against contact is suspended. • Power to all connecting cables must be switched off. The bus is no longer terminated properly. First.. remove the upper mounting screw and the center stay-bolt on the plug-in. 1. DN 1000. b) Transmitter and flowmeter sensor are put into operation again (e. the transmitter starts automatically with default values.for the external FRAM. Switch on the supply power. In some instances. The following message is displayed: - Warning 7 . If the external data cannot be loaded in scenarios a) to d). If this occurs. the following error is displayed: - Error C . The following messages may be displayed: - Warning 8a – (Update internal data) . c) Only the transmitter is replaced. flow ranges. The measuring system is ready for operation. if the transmitter from the delivery is used with identical configuration data).Primary data loaded.. 3. When replacing the transmitter all flowmeter sensor and measuring point parameters are loaded into the replacement transmitter. 30 sec. The flowmeter sensor and system data from the external FRAM are imported: a) The following information is displayed: - Warning 7 .doc @ 3830 D184B140U02 FSM4000 103 . these are stored automatically in the external FRAM..for the internal FRAM. the "Warning 7" message is deleted after approx. Cs. After successful data transfer. Pos: 42 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. the FRAM must be replaced - Error 5 . Cz and size are identical (e. the process data is imported from the internal to external FRAM.g. display format. d) If the order number. the transmitter must be replaced. If parameters are subsequently changed.Primary data loaded. Check whether the language. unit number. it may be possible to eliminate this error by turning the supply power off and on. The flowmeter sensor data continues to be imported from the external to internal FRAM. the transmitter runs automatically with the data from the internal and external FRAM. the model number of the transmitter and the current software version are displayed. order numbers are not identical.for data flow direction internal → external Both messages can be displayed simultaneously. If this does not work. The external flowmeter sensor and system data is imported. alarm settings and flowmeter sensor data match the values listed on the name plate for the flowmeter sensor. the program attempts to repair the defective data. The following message is displayed: - Warning 8b – (Update external FRAM). 4. after a power failure): No warning is displayed.Maintenance / Repair 2.for data flow direction external → internal - Warning 8b – (Update external data) .g. 1 Fuses for transmitter electronics Warning – Electrical voltage risk! When the housing is open. 54 1 Protection cover 2 Screws for cover 3 Pre fuse for supply power on the backplane 4 Fuse for supply power on the transmitter electronic unit 5 Fuse for driver circuit on the backplane Parameter Order number 3 Pre fuse for supply power on backplane (4 A-T) D151B003U08 4 Fuse for supply power on the transmitter electronic unit 5 Fuse for 24 V AC/DC (4 A-T) D151B003U08 Fuse for 100 -230 V AC (1 A-T) D151B003U05 Driver circuit fuse F103 (0.doc @ 38974 Important Spare parts can be ordered from your local ABB Service Pos: 44. EMC protection is impaired and protection against contact is suspended. 2. remove the housing cover from the field housing unit. Replacing the fuse 1.8 A) D151F003U18 Pos: 44.2 /Ersatzteiliste/Durchfluss/FSM4000/Sicherungen Messumformerelektronik @ 16\mod_1196955344250_3101.doc @ 3830 104 FSM4000 D184B140U02 . loosen and remove the 3 screws (2). After waiting 40 minutes.Spare parts list Pos: 43 /Überschriften/1/D .doc @ 144855 10.3 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. • Power to all connecting cables must be switched off.1 /Ersatzteiliste/Durchfluss/FXE4000/Hinweis ET-Bestellung @ 2\mod_1155209417296_3101. Switch off supply power. 5 2 G00579 1 4 3 G00581 Fig.F/Ersatzteilliste @ 0\mod_1132129676467_3101. To replace the fuses for the remove the protective cover (1).doc @ 3144 10 Spare parts list Pos: 44. 2. 230 V AC) with PROFIBUS PA / FF1) Transmitter (24 V AC/DC) with HART Transmitter (24 V AC/DC) with PROFIBUS PA / FF1) 2 Connection board..4 /Ersatzteiliste/Durchfluss/FSM4000/Ersatzteile Messumformer S4 @ 16\mod_1197273431234_3101.. galvanized steel 6 Cover small 7 Connection diagram. 230 V AC) without HART Transmitter (100 . galvanized steel 14 Protective cover Order number D674A859U04 D674A859U05 D674A859U06 D674A860U03 D674A860U04 D685A1020U03 D685A1020U02 D641A030U01 D626A005U01 D124E009U20 D641A029U01 D338D311U01 D338D311U02 D174D002U03 D641A033U01 D150A008U15 D004G108AU01 D085D020AU20 D403B104U01 D355H305U01 1) When ordering spare parts. standard Connection board. Pos: 44. PROFIBUS PA / FF 8 Flat cable holder 9 Field housing unit.doc @ 3830 D184B140U02 FSM4000 105 . galvanized steel 12 Spring washer A 4.12 2 9 14 1 11.. please provide the communication version to help us select the proper software.1 Field housing unit 4 5 x 11. Parameter 1 Transmitter (100 ... 55 No.12 5 11.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.0 DIN 137. standard / HART Connection diagram.Spare parts list Pos: 44. empty 10 Cable gland M 20 x 1..2 Spare parts for transmitter S4 10. complete 4 PVC cover 5 Spacer bolts M4 x 75.doc @ 145234 10.5 11 Pan head Phillips screw M4 x 10. 230 V AC) with HART Transmitter (100 . SS 13 Spacer bolts M4 x 41 I/A.12 13 8 7 6 x 10 G00582 Fig. PA/FF 3 Cover large. Spare parts list Pos: 44.6 /Ersatzteiliste/Durchfluss/FSM4000/Ersatzteile Messwertaufnehmer @ 16\mod_1197276076578_3101.doc @ 145257 10.3 Spare parts flowmeter sensor 10.3.1 Terminal box, stainless steel, DN 1 ... DN 100 1 1.1 2XƐ 2XƐ 1S 1 2 2S 3 3A 16 M3 M1 U 1 2 U+ 3 4/5 2 3 3A 16 M3 7/8/9 10 12 11 6 G00583 Terminal box for SE21, standard Terminal box for SE21, with preamplifier Fig. 56 No. 1 1.1 2 3 4 5 6 7 8 9 10 11 12 Parameter Connection board, standard > DN 8 Connection board with preamplifier Lower section SS 1.4301, model SE21_ Gasket Pan head screw M3 x 6, DIN 7985 Serrated lock washer A3.2, DIN 6798 Cable gland, plastic, grey Spacer Hex-head screw M4 x 14, DIN 7964, SS Insert ring "Nyltite Seal" F.M4 Cover SS no. 1.4301 Connection diagram, standard Connection diagram, with preamplifier Order number D685A1025U01 D685A1028U01 D612A128U01 D333F016U01 D004F106AU20 D085G017AU32 D150A008U02 D375A018U01 D024G110AU20 D115B004U01 D612A178U01 D338D309U01 D338D310U01 Pos: 44.7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 106 FSM4000 D184B140U02 Spare parts list Pos: 44.8 /Ersatzteiliste/Durchfluss/FSM4000/Ersatzteile Anschlusskasten @ 16\mod_1197276861218_3101.doc @ 145301 10.3.2 Terminal box, aluminum, DN 3 ... DN 1000 9 6 6.1-6.3 1 2 2.1-2.3 1.1 3 4 4.1 7 7.1 7.2 8 5 5.1 G00583 Fig. 57 No. 1 1.1 2 2.1 2.2 2.3 3 3.1 4 4.1 5 5.1 6 6.1 6.2 6.3 7 7.1 7.2 8 9 Parameter Connection board, standard > DN 8 Connection board, preamplifier Lower section with cable gland M 20 x 1.5 ≤ DN 100 Lower section with cable gland M 20 x 1.5 > DN 100 Lower section with NPT adapter ≤ DN 100 Lower section with NPT adapter > DN 100 Cheese head screw M3 x 8, DIN 84 Clamp strap Sheet metal screw 2.9x6.5 DIN 7981 Serrated lock washer A3.2, DIN 6798 Cable gland M 20 x 1.5, standard Cable gland PG 13.5, option Cover compl. Cover gasket Connection diagram, standard Connection diagram, impedance converter Cheese head screws M4 x 18, DIN 912 Washer B 4.3, DIN 125 Retaining ring grounding accessories Shorting jumper (RM 2.54) Order number D685A1025U01 D685A1028U01 D612A153U01 D612A153U05 D612A153U03 D612A153U07 D002F107AU20 D108A003U08 D055E106CZ01 D085G017AU32 D150A008U15 D150A008U02 D612A152U01 D333F022U01 D338D309U01 D338D310U01 D009G113AU20 D085A021BU20 D106A001U25 D614L607U01 D172A001U01 Pos: 45 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000 107 Supplementary information: Operating S4 with an older sensor Pos: 46.1 /Überschriften/1/D - F/Ergänzende Hinweise @ 16\mod_1197285805140_3101.doc @ 145429 11 Supplementary information: Operating S4 with an older sensor Pos: 46.2 /Anhang/Durchfluss/FSM4000/Hinweise S4 mit Vorgänger-Messwertaufnehmer @ 16\mod_1197285994843_3101.doc @ 145452 When operating a transmitter with an older sensor, the FRAM must be used with the values Cs = 100% and Cz = 0%. Once installed, the units are mounted according to the connection diagram (see page 41 and higher). The menu "Primary Setup" is displayed after switching on the supply power. Press any key to enter the following information. If you need to correct your entry, you can do so afterward under the system data submenu "Primary" in the "Primary Setup". See page 67. Submenu Primary Setup Key Main frequency 50 Hz Type of primary 10DS3111 E ? DN 300 Meter size 100 mm 4 in Reference voltage 70 mV Meter factor 1.0 G00585 Entries can be made one after another. In the submenu "Primary Setup", select the mains frequency at which the flowmeter sensor was calibrated. See name plate. Select the flowmeter sensor type from the list in the table. Important is the letter after the model number and the meter size. Otherwise, the transmitter will not access the correct reference data. Enter the appropriate meter size. The values are listed for DIN and ANSI sizes. Enter the reference voltage (see the name plate on the flowmeter sensor) in numeric format. (For flowmeter sensor 10D1422 or 10DI1425 > DN500, the reference voltage is not required.) Enter the meter factor (for model 10D1462/72 only). See name plate. Select the measuring range and other process parameters (damping, low cut-off, current/pulse output, display format, etc.). A system zero adjustment must be performed with a full pipeline at standstill (0 m/s). Important If no values are listed for the reference voltage on the name plate, you can request this information from ABB Service. Please provide order number with your request. e-mail: [email protected] Tel.: +49 180 5222 580 108 FSM4000 D184B140U02 .... Finally..g. First switch off the Programming Protection ("Prog. 400 ≥ 500 ≥ 500 ≥ 500 3 .. reverse instead of forward. SE4 1 . e. Level" → "Specialist"). 600 150 . 900 15 . Cz = 0% External supply power – calculated External supply power from name plate Cs = calculated. 100 Cs = calculated. Then select the parameter "Flow direction" under the parameter "Operating Mode".Supplementary information: Operating S4 with an older sensor Flowmeter sensor. correct this in the Operating Mode submenu of the transmitter.. 1000 ≥ 350 . version level Meter size DN Connection FRAM design Coil supply board with current from: voltage splitter (switch S903 must be closed) With sensor calibration values no Transmitter S4 Cs = see name plate Cz = see name plate SE2_.. activate Programming Protection via "Prog. Cz = 0% Cs = calculated. Cz = 0% no yes yes no.. Cz = 0% External supply power from name plate Cs = calculated... 1000 Ω adapter board must be used automatic Transmitter S4 from name plate Transmitter S4 90 mV Transmitter S4 from name plate Cs = calculated. 1000 DS2_ DS4_ 10DS3111(A-D) 10DS3111(E) 1 ...... Cz = 0% no Reference voltage Important If the flow indicator in the display shows the incorrect direction after successful startup of the meter. 1000 ≤ 300 ≤ 400 ≤ 300 no 10DI1425 ≤ 400 no DS4_ 10DS3111(E) 10DS3111(A-C) 10DS3111(D) 10DS3111(E) 10D1422. and change "standard" to "inverse". 10DI1425 10DS3111A 10D1462 10D1472 ≥ 350 . 1000 ≥ 500 350 . Level" "Locked"). D184B140U02 FSM4000 109 .. EMC protection is impaired and protection against contact is suspended.Supplementary information: Operating S4 with an older sensor Warning – Electrical voltage risk! When the housing is open. 10DI1425 (≥ DN 500): 1. Close switch S903 (3).. • Power to all connecting cables must be switched off. Adapting the transmitter to the flowmeter sensor 10D1422 (DN 3 .. 2 1 G00579 Fig.doc @ 3830 110 FSM4000 D184B140U02 . 2. Replace the protective cover (1) by removing the 3 screws. Switch off supply power. After waiting 40 minutes. 58 1 Protective cover 2 Screws for cover 3 G00586 3 Switch S903 Pos: 47 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. remove the housing cover from the field housing unit. 1000). 0 % 0 0 2 6.doc @ 3831 Hard rubber Soft rubber PTFE Thick PTFE High temperature Design PFA ETFE D184B140U02 FSM4000 Nominal size POperation DN mbar abs 15 … 1000 0 (1/2 … 40“) 50 … 1000 0 (2 … 40“) 10 … 600 270 (3/8 … 24“) 400 500 25 … 80 0 (1 … 3“) 100 … 250 67 (4 … 10“) 300 (12“) 27 3 … 200 0 (1/10 … 8“) 0 25 .4 /======= Spaltenumbruch ======== @ 0\mod_1132937966324_3101..1/2-spaltig/M . 59 Y X 3 Accuracy ± of rate Flow velocity 8 26.1 Reference conditionsper EN 29104 Fluid Temperatures Ambient temp. PFA 150 °C (302 °F) 60 25 °C (77 °F) Liquid cleaning PTFE..1/2-spaltig/Messwertaufnehmer SE41F @ 17\mod_1200930203802_3101.5% of measured value Fig.1.05 QmaxDN ± 0..1 Measuring accuracy 12. 60: Fluid temperature as function of ambient temperature 1 Ambient temperature °C 2 Fluid temperature °C 3 Standard flange (steel): Hard/soft rubber max.1% of rate ±0.3 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Allgemein/Messgenauigkeit @ 3\mod_1157629438861_3101. cleaning temperature.01 mA 6.2. Tmax .7 X Fig.doc @ 39739 Pos: 48..O/Messwertaufnehmer @ 15\mod_1195024106281_3101.1000 (1/10.25 °C) Weight Refer to dimensional drawings Min. then the difference must be subtracted from the max.0 % CIP-Cleaning 4. DN 2 (1/25 . ..5 4 13..1 /Überschriften/1/S .8 ft/s G00456 Liner Tmax tmax Tamb.. 140 °F) 4 with stainless steel flange 5 Standard flange (steel): PTFE/PFA/ETFE max.1 Flowmeter sensor SE41F 20 °C (68 °F) ± 2 K 20 °C (68 °F) ± 2 K Line voltage per type plate UN ± 1% Pos: 48..2 10 m/s 32. ± 0.0 % 2.. allowable cleaning temperature PTFE-.00025 QmaxDN QmaxDN = maximum flowrate for the flowmeter size 10 m/s Analog Output Effects Same as pulse output plus ±0. DN 1000 (1/10 .7 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Technische Daten/Messaufnehmer/Modell SE41F @ 3\mod_1157634558052_3101.U/Technische Daten @ 0\mod_1132904574837_3101.0 % Y 3.Δ °C = (Tamb. 90/60 °C (194 .6 /Überschriften/1. 1/12"): ± 1% of measured value.. 40"): Q > 0.doc @ 3828 Wechsel ein-auf zweispaltig Pos: 48.40”) 0.130 °C (266°F) 6 High temperature: Thick PTFE / PFA max..1 6 19.1.2 Maximum Measurement Error Pulse output − DN 1 . 40“) at TOperating < 90 °C (194 °F) < 60 °C (140 °F) < 20 °C (68 °F) < 100 °C (212 °F) < 130°C (266 °F) < 180 °C (356 °F) < 180 °C (356 °F) < 180 °C (356 °F) < 130°C (266 °F) < 180 °C (356 °F) < 130 °C (266 °F) 111 ... sensor Steam cleaning PTFE.Technical data Pos: 48...Δ °C.1.1/12”) 1.. PFA-design 5. PFA 140 °C (284 °F) 60 25 °C (77 °F) If the ambient temperature is > 25 °C.2 (1/25. 1000 100 (1 .2 /==== Wechsel ein.0 % DN 1....doc @ 153533 12.doc @ 39949 Temperature graph 1 − upstream > 10 x DN straight section − downstream > 5 x DN straight section DN = Flowmeter sensor size 30 min Warm Up Phase 2 12. 180 °C (356 °F) − Q < 0..001 QmaxDN − 5 4 6 G00214 DN 3 .5 /Überschriften/1.doc @ 3169 12 Technical data Pos: 48.. Flowmeter Min.auf zweispaltig ==== @ 0\mod_1130421847171_3101. Supply power Installation Conditions 12..2 Flowmeter sensor Pos: 48.0 % Max. allowable pressure as factor of fluid temperature Liner Pos: 48.0 % DN 3.doc @ 140273 12.05 QmaxDN ± 0. . ISO 13359 or according to DVGW (process sheet W420. Max.4539 (904 L) SS 1. 40“) Housing DN 3 ..4600). SS 1. ISO 4064 short).. 70 °C (-4 ..4610). painted. DN 1000 (18 . 80 µm thick..... tantalum. max..4571 (316 Ti) (2. SS 1.4571 (316 Ti) FSM4000 Min.0038/1. RAL 7012 Cover: light gray. 10“) DN 350 .4539 (904 L) Hastelloy C-4 SS 1.0038/1. frame: dark gray.0460 ASME: A105/C21 Painted: DIN/EN: 1.Soft rubber - PTFE.15 mm . temperature temperature Standard High temperature -10 °C 90 °C − (14 °F) (194 °F) -15 °C 90 °C − (5°F) (194 °F) -10 °C 60 °C − (14 °F) (140 °F) -15 °C 60 °C − (5 °F) (140 °F) -10 °C 130 °C − (14 °F) (266 °F) -25 °C 130 °C − (-13 °F) (266 °F) -10 °C 130 °C 180 °C (14 °F) (266 °F) (356 °F) -25 °C 130 °C 180 °C (-13 °F) (266 °F) (356 °F) D184B140U02 . 300 (1/10 .. Temperature limits Liner Flange material Hard rubber Steel Soft rubber SS 1. Titanium. platinum iridium. PFA. Hastelloy C-4 (2.In the range of 10…55 Hz. RAL 9002 Welded steel design. 1/2“) DN 20 . painted. RAL 9002 SS 1. 40“) Connection box Meter tube PG-Connector 112 Standard Dual-shell casing Al casting. DN 300 (3/4 . deflection 0. 80 µm thick. paint coat..4610) Hastelloy B-3 (2. max.4600). Options Material load SS 1.Technical data Flowmeter sensor material Parts Liner Signal and ground electrode for . 80 µm dick. 10“) DN 350 .4571 (316 Ti) PTFE / PFA / Steel ETFE SS 1.4571 (316 Ti) Thick PTFE / Steel PFA SS 1..4571 (316 Ti) upon request Process connection material Parts Flanges DN 3 . design WP. standard Galvanized: DIN/EN: 1. DN 1000 (18 . max. paint coat.In the range of 10…55 Hz.15 mm Flowmeter sensor . ETFE Grounding plate Protection plate Standard Options PTFE.0570/1. 158 °F) SS 1.4571 (316 Ti) upon request SS 1..0460 ASME: A105/C21 Storage Temperature -20 . acceleration 2 g Designs The flanged flowmeters comply with the installation lengths specified in VDI / VDE 2641.4571 (316 Ti) Hastelloy B-3 (2.4571 (316 Ti) Limits for allowable fluid temperature (TS) and allowable pressure (PS) are a function of the liner and flange material used (see the builder's and model plate of the unit). tantalum.0570/1...4571 (316 Ti) Steel − − − − − SS 1. RAL 9002 Al alloy........4301 (304) Polyamide Protection Class per EN 60529 IP 67 IP 68 (option) Pipeline Vibration Following EN 60068-2-6 Transmitter . Titanium.In the range of 10…55 Hz. ETFE SS 1.Hard rubber . hard/soft − rubber.4571 (316 Ti).. painted. DN 15 (1/10 . PFA. deflection 0. platinum iridium.. 0 PN 10 72.0 20 10 -30 -22 CL 300 -10 14 10 50 30 86 50 122 70 158 90 194 110 230 130 266 150 302 170 338 0 190 [°C] 374 [°F] TS G00216 Fig.0 25 362.5 25 PN 25 290.5 50 CL 300 45 652.5 40 PN 40 PN 25 290.5 40 580.4571 (316 Ti) to DN 300 (CL150/300) to DN 1000 (CL150) PS [psi] 652.0 20 15 217.0 5 72.5 30 435.5 35 507.5 5 0 -30 -22 0 -10 14 10 50 30 86 50 122 70 158 90 194 110 230 130 266 150 302 170 338 190 [°C] 374 [°F] TS G00217 Fig.5 PS [bar] 45 580.0 35 507.5 PN 16 10 145.0 40 PN 40 35 507.0 PN 10 5 72.5 10 145. 61: DIN flanges SS 1.0 50 35 507.5 10 145.4571 (316 Ti) to DN 600 (24“) D184B140U02 FSM4000 113 .Technical data PS [bar] 45 PS [psi] 652.0 20 CL 150 15 217.5 PS [bar] PS [psi] 55 797.0 20 15 217.0 362.5 30 435.0 25 362.5 290.5 30 435.5 725. 63: DIN flange SS 1.5 PN 16 145. 62: ASME flange SS 1.5 0 0 -10 14 10 50 30 86 50 122 70 158 90 194 110 230 130 266 150 302 170 338 190 [°C] TS 374 [°F] G00215 Fig.4571 (316 Ti) to DN 600 (24") CL 150 15 217.5 45 652.5 PS [bar] 55 -10 14 10 50 30 86 50 122 70 158 90 194 110 230 130 266 150 302 170 338 0 190 [°C] 374 [°F] TS G00218 Fig.0 580.0 5 72.5 0 -30 -22 290.5 0 -30 -22 PS [psi] 797.0 25 362.5 30 435.0 40 580. 64: ASME flange steel to DN 300 (CL150/300) to DN 1000 (CL150) 725. . Liner 10 PS [psi] PS [bar] 246.2 Flowmeter sensor SE21 / SE21F DN 700 PN 16 232.doc @ 3831 -40 -10 (14F) 40 (104) 90 (194) -10 DN 1 .1...0 15 217..5 17 16 12.. DN 700 . Torlon Temp Shock max. 67: 120 130 (248) (266) TMeasuring °C (°F) G00224 Temperature graph The flowmeter sensor may not be isolated Fluid temperature DN 1 … DN 2 (1/25 ..5 9 116..0 11 DN 900 PN 16 DN 800 PN 16 10 159.0 87.5 60 (140) DN 1000 PN 10 87.0 6 -30 -22 Fig. 40“) PS [bar] PS [psi] 17 246. see Table "Maximum Allowable Cleaning Temperature".4571 (316 Ti). °C any any Temp..5 16 232.. Temp.. Tmax – Δ °C.0 DN 1000 PN 16 9 Maximum allowable ambient temperature as function of fluid temperature 130..5 DN 900 PN 10 DN 800 PN 10 DN 700 PN 10 7 6 -10 -14 Fig.8 /======= Spaltenumbruch ======== @ 0\mod_1132937966324_3101. 40“) Pos: 48.doc @ 40390 Minimum Allowable Absolute Pressure TOperating* °C PFA 3 … 100 ≤ 130 °C (1/10 … 4“) (266 °F) Peek/Torlon 1 …2 0 ≤ 120 °C (1/25 … 1/12“) (248 °F) 1) Higher temperatures are allowed for CIP/SIP cleaning for limited time periods.0 90 [°C] TS 194 [°F] G00220 DN 1 . 66: 0 32 10 50 20 68 30 86 40 104 50 122 60 140 70 158 80 176 Tamb °C (°F) 116. see table 114 FSM4000 D184B140U02 .. DN 700 .Technical data Pos: 48. allowable cleaning temperature. gradient °C/min any any 188. 248 °F).4571 (1¼ … 12“) (316 Ti) 32 … 300 Steel (1¼ … 12“) PN TS 10 -25 … +180 °C (-13 … +356 °F) -10 … +180 °C (14 … 266 °F) 10 PS [bar] 10 Pos: 48. DN 2 (14) -25 (-13) Fig. DN 1000 (28 . Δ °C = (TAmb . 1/12") -10 … 120 °C (14 .0 10 DN 900 PN10 DN 800 PN 10 DN 700 PN 10 130.5 8 7 DN 1000 PN 10 101. DN 1000 (28 . Diff.9 /Überschriften/1.5 145..5 14 203. 65: -20 -4 -10 14 0 32 10 50 20 68 30 86 40 104 50 122 60 140 70 158 80 176 90 [°C] TS 194 [°F] G00219 DIN flange SS 1.25 °C) Maximum Allowable Temperature Shock Liner PFA Peek.0 101.5 174. max. then the difference must be subtracted from the max.. DN 2 8 DIN flange steel.5 13 12 DN 900 PN 16 DN 800 PN 16 174.5 145.5 14 203. 150 °C 25 °C (302 °F) (77 °F) Liquid cleaning PFA / Peek / 140 °C 60 25 °C Torlon (284 °F) (77 °F) If the ambient temperature is > 25 °C (77 °F)..10 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Technische Daten/Messaufnehmer/Modell SE21_ @ 3\mod_1157640761823_3101.1/2-spaltig/Messwertaufnehmer SE21 / SE21F @ 17\mod_1200930648191_3101..2.0 11 DN 1000 PN 16 159.0 DN 700 PN 16 13 12 Maximum Allowable Cleaning Temperature CIP-Cleaning Steam cleaning Liner Tmax PFA / Peek Tmax Minutes 60 Tamb.doc @ 153556 JIS 10K-B2210 Flange Nominal Material size DN 32 … 300 SS 1.0 Nominal size DN POperation mbar abs 0 at 188. cleaning temperature.0 15 217. Technical data Flowmeter material Lining PFA, Peek, Torlon Electrode material Standard Options Hast.-C4 Hast.-B3 (2.4610) (2.4600) (1.4539 SS 1.4539 (904 L) [904 L] SS 1.4571 for pipe (316 Ti) conn. and Titanium, Tri-Clamp) tantalum, platinumiridium Electrode design Standard Options Flat Pointed head head (≥ DN 10) SS 1.4539 (904 L) Storage Temperature -25 … 70 °C (-13 ... 158 °F) Protection Class per EN 60529 • IP 67 • IP 68 (option) Pipeline Vibration Following EN 60068-2-6 Transmitter - In the range of 10…55 Hz, max. deflection 0.15 mm Flowmeter sensor - In the range of 10…55 Hz, max. deflection 0.15 mm - In the range of 55…150 Hz, max. acceleration 2 g 1/8" sanitary connectors always with 2 grounding electrodes in material for signal electrodes, standard. Materialload for meters with variable process connections / wafer flange SE21 DN 1 ... DN 100 (1/25 ... 4") Process Connection Materials Process Connection Flanges Wafer design Weld stubs Threaded pipe connection Tri-Clamp External threads 1/8" sanitary connectors Connection box - without/with preamplifier, type A - with preamplifier, type B Meter tube Cable gland Flowmeter sensor housing Standard SS 1.4571 (316 Ti) None SS 1.4404 (316 L) SS 1.4404 (316 L) SS 1.4404 (316 L) SS 1.4404 (316 L) SS 1.4571 (316 Ti) Option on request Wafer design on request on request on request on request POM, brass, PVC SS 1.4301 (304) – Al alloy, painted, paint coat frame: dark gray, RAL 7012 cover: light gray, RAL 9002 SS 1.4301 (304) Polyamide SS 1.4301 (304) – 1/8" sanitary connector Flat housing gaskets – PVDF – Tri-clamp acc. to DIN 32676 D184B140U02 Standard Option None EPDM (EthylenePropylene) with FDA approval, silicone with FDA approval (CIPresistant, no oils or grease) PTFE – Silicon with FDA approval (optional, resistant to oils and grease) PTFE with FDA approval (DN 3 ... 8) Viton (only in combination with PVC process connection) – Silicon (resistant to oil, grease) Weld stubs Threaded pipe connection DIN 11851 Gasket material (internal) Process Connection Wafer design Weld stubs Threaded pipe connection Tri-Clamp External threads Process connect. Liner PFA Tri-Clamp per ASME BPE 1 External threads ISO 228 1/8" sanitary connector FSM4000 Nominal size DN 3 … 50 (1/10 … 2“) 65 … 100 (2 1/2 … 4“) 3 … 40 (1/10 … 1 1/2“) 50; 80 (2“, 3“) 65, 100 (2 1/2 … 4“) 3 … 40 (1/10 … 1 1/2“) 50; 80 (2“, 3“) 65, 100 (2 1/2 … 4“) 3 … 50 (1/10 … 2“) 65 … 100 (2 1/2 … 4“) 3 ... 100 (1/10 ... 4“) 3 … 25 (1/10 … 1“ 1…2 (1/25 … 1/12“) PSmax [bar] 40 16 TSmin TSmax -25 °C (-13 °F) 130 °C (266 °F) -25 °C (-13 °F) 130 °C (266 °F) -25 °C (-13 °F) 130 °C (266 °F) -25 °C (-13 °F) 121 °C (250 °F) -25 °C (-13 °F) -25 °C (-13 °F) -10 °C (14 °F) 130 °C (266 °F) 130 °C (266 °F) 120 °C (248 °F) 40 16 10 40 16 10 16 10 10 16 10 115 Technical data Pos: 48.12 /Überschriften/1.1/2-spaltig/M - O/Messumformer S4 @ 17\mod_1203339759129_3101.doc @ 163033 Material load for flange model SE21F Lining: PFA 12.3 Transmitter S4 PS [bar] PS [psi] 45 652.5 40 507.5 30 435.0 Minimum conductivity 362.5 PN 25 290.0 20 15 217.5 PN 16 10 145.0 PN 10 72.5 5 0 -30 -20 -10 0 -22 -4 14 32 Fig. 68: Flow range 580.0 PN 40 35 25 Pos: 48.13 /Technische Daten / Datenblatt/Durchfluss/FSM4000/Technische Daten/Messumformer/Technische Daten (BA) @ 16\mod_1197297339078_3101.doc @ 145497 0 10 20 30 40 50 60 70 80 90 100 110 120 130 *) [°C] 50 68 86 104 122 140 158 176 194 212 230 248 266 *) [°F] TS G00221 DIN-Flanges SS 1.4571 (316 Ti) to DN 100 (4") Reproducibility (measurement period = 100 s) Response time Liner PFA PS [bar] PS [psi] 55 697.5 50 725.0 Supply power CL 300 45 652.5 40 580.0 35 507.5 30 435.0 25 362.5 20 290.0 CL 150 15 217.5 145.0 10 72.5 5 0 -30 -22 Fig. 69: Power -10 14 10 50 30 86 50 122 70 158 90 194 110 230 0 130 *) [°C] 266 *) [°F] TS G00222 ASME flange SS 1.4571 (316 Ti) to DN 100 (4") JIS B2210-10K wafer flange Meter size Material DN 32 … 100 SS 1.4404 (316 L) (1¼ … 4“) SS 1.4435 (316 L) SS 1.4301 (304) PN TS PS [bar] 10 -40 … 130 °C (-40 … 266 °F) 10 Material load for flange model SE21W Lining: PFA wafer flange PS [bar] 45 PS [psi] 652.5 40 580.0 35 DN 3 ... 1000: ≤ ± (0.1% of meas. value + 0.01% of QmaxDN) 1τ = 70 ms (0 ... 66 %) "Fast" mode 1τ = 200 ms (0 ... 66%) "Standard" mode / piston pump U = 100 ... 230 V, 50/60 Hz Urat = 85 ... 253 V, 50/60 Hz 50/60 Hz ± 6% 20,4 ... 26.4 V AC, 20,4 ... 31.2 V DC, ripple ≤ 5% S ≤ 45 VA (flowmeter sensor including transmitter) -20 ... 60 °C (-4 ... 140 °F) Ambient temperature Storage -20 ... 80 °C (-4 ... 176 °F) Temperature Protection Class IP 67, NEMA 4X per EN 60529 Relative humidity according to 60068-2-30 classification of environmental conditions, natural factors, temperature and air humidity. No effect under the following conditions: Temperature in range from 25 ... 55 °C (77 ... 131 °F) and a relative humidity of 94 ... 97%. according to 60068-2-6 Shock and grouping of devices according to table C2 for vibration general industry applications. No additional resistance effect on the following levels of vibration: Frequency range 10 ... 55 Hz; amplitude max.: 0.15 mm Cable entry M20 x 1.5; NPT ½" option; PF ½" option points The current output, pulse output, switch Galvanic contact input and switch contact output are isolation galvanically isolated from the input circuit and from each other. 507.5 PN 40/CL 300 30 435.0 25 362.5 20 Any flow range whose 100% value corresponds to a flow velocity between 0.5 m/s and 10 m/s can be selected. ≥ 20 µS/cm standard DN 10 ... 1000 (3/8 ... 40“) ≥ 20 µS/cm with preamplifier DN 1 ... 8 (1/25 ... 5/16“) ≥ 5 µS/cm with preamplifier DN 1 ... 1000 (1/25 ... 40“) ≥ 0.5 µS/cm with preamplifier DN 10 ... 1000 (3/8 ... 40“) DN 1 ... 2: ≤ ± (0.3% of meas. value + 0.04% of QmaxDN) PN 25 15 290.0 217.5 Design Field-mount housing made of cast aluminum per DIN 1725, painted. Paint coat is 80 µm thick. Lower section (RAL 7012), upper section (RAL 9002). Weight, approx. 3.3 kg. PN 16/CL 150 10 PN 10 145.0 5 72.5 0 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 *) [°C] TS -76 -58 -40 -22 -4 14 32 50 68 86 140 122 140158 176194 212 230 248 266 *) [°F] 0 G00223 Fig. 70 Higher temperatures are allowed for CIP/SIP cleaning for limited time periods, see Table "Maximum Allowable Cleaning Temperature". Signal cable / coil cable Max. cable length between flowmeter sensor and transmitter is: 50 m for the standard design and versions with automatic zero return, from DN 10 (3/8") and from 20 µS/cm. 200 m for designs with preamplifier. A 10 m signal cable is included with the flowmeter. If more than 10 m is required, the cable can be purchased using order number D173D025U01 or D173D147U01. Pos: 49 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 Pos: 48.11 /======= Spaltenumbruch ======== @ 0\mod_1132937966324_3101.doc @ 3831 116 FSM4000 D184B140U02 Technical data Pos: 50 /==== Wechsel zwei- auf einspaltig ==== @ 0\mod_1130421955859_3101.doc @ 3829 Wechsel ein-auf zweispaltig Pos: 51 /Überschriften/1.1/1-spaltig/M - O/Maßzeichnungen @ 11\mod_1157707121639_3101.doc @ 40791 12.4 Dimensional drawings Pos: 52 /Technische Daten / Datenblatt/Durchfluss/FXE4000/Maßzeichnungen/Messumformer MAG-XE/Messumformergehäuse und Montagevorschlag @ 0\mod_1131704576853_3101.doc @ 3671 12.4.1 Transmitter housing and mounting arrangements 139,7 (5,50) 198 (7,79) ) ,27 167 (6,57) 10 (0,39) 0 7( 14,5 (0,57) 249 (9,80) 265 (10,43) Ø 1 3 2 38 (1,49) 66 (2,59) 83,5 (3,28) M20 x 1,5 min.175 (6,88) 132 (5,19) min. 62 (2,44) 4 G00073 Fig. 71 (Dimensions in mm) 1 2 3 4 Field mount housing with window Cable connector M20 x 1.5 Mounting holes for pipe mounting set for a 2” – pipe installation; mounting set upon request (order no. 612B091U07) Protection class IP 67 Pos: 53 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 D184B140U02 FSM4000 117 abb. ABB Automation Products GmbH declares its conformance with these directives. Pos: 59 /==== Leeres Modul mit einer Absatzmarke.doc @ 3218 13.1/1-spaltig/V .doc @ 35553 Pos: 60 /Hinweise/Wichtig/Wichtig . • Due to low pressure risks (nominal width ≤ DN 25 / 1") no approval procedures are required. permissible pressure (PS) is less than 0. Pressure equipment does not receive a CE mark on the factory tag.Z/Zulassungen und Zertifizierungen @ 0\mod_1132230068395_3101.Verweis auf Download-Bereich @ 21\mod_1215086830219_3101.5 bar.2 Permits and certifications Pos: 58 /Anhang/Durchfluss/FXE4000/Zertifizierungen (Standard-Ausführung) @ 1\mod_1144235212890_3101. 1-spaltig ==== @ 2\mod_1153381574375_0. This unit was designed and manufactured in accordance with “sound engineering practices”.Appendix Pos: 54 /Überschriften/1/A .doc @ 204693 Important All documentation.Z/Weitere Dokumente @ 0\mod_1134369962894_3101.C/Anhang @ 0\mod_1132904773022_3101.doc @ 3830 118 FSM4000 D184B140U02 .doc @ 5690 Symbol CE mark Description The CE mark indicates that the device complies with the following directives and their basic safety requirements: • CE mark on the name plate of transmitter − Conforms with EMC directive 89/336/EWG − Conforms with low voltage directive 73/23/EWG • CE mark on the factory tag of flowmeter sensor − Conforms with pressure equipment directive (PED) 97/23/EC By placing the CE mark on its devices. if the following conditions exist: • The max. DS. declarations of conformity and certificates are available in the download area of ABB.doc @ 3134 13 Appendix Pos: 55 /Überschriften/1.1/1-spaltig/V .1 Additional documents Pos: 56 /Anhang/Durchfluss/FSM4000/Weitere Dokumente (BA) @ 16\mod_1197302417718_3101.doc @ 3806 13.com/flow Pos: 61 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. www.doc @ 145545 • Data sheet (D184S073Uxx) • Interface description for devices with HART communication (D184B126U01/02) • Interface description for devices with PROFIBUS PA communication (D184B093U29/30) • Interface description for devices with PROFIBUS Fieldbus communication (D184B093U31/32) Pos: 57 /Überschriften/1. doc @ 163561 D184B140U02 FSM4000 119 .Appendix Pos: 62 /Zertifikate/Durchfluss/FSM4000/EG-Konformitätserklärung @ 18\mod_1203435138428_0. Appendix 120 FSM4000 D184B140U02 . doc @ 3830 D184B140U02 FSM4000 121 .Appendix Pos: 63 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. 20 mA Iout with alarm: ... TAG number. hl/h....... e... 0 .. 3..... etc........ 1 QmaxDN Pulse factor: .... Flowmeter sensor ........ difference totalizer Display line 1: ... German....... hl. % Contact output: ........ l/s.. blank line.. blank line......... Value Without E/W Min. Q (%)............ Q (mA)......... 0.... bar graph Display line 3: ..... l/min.. Low.. OFF / 1 / 2/ 3 / 4 Density: . 20 mA...... 5 mA... igal.........Appendix Pos: 64 /Anhang/Durchfluss/FSM4000/Übersicht Geräteparameter und technische Ausführung @ 16\mod_1197298637937_3101..... pipe: . Max.: Order no.... counter F/R.3 Overview of setting parameters and technical design Measuring point: TAG no.. 12 . TAG number. forward Directional display: ....../Min...... 0/4 ..8 mA.....: Power supply: Exciter frequency: System zero point: Electrodes: CSpan: Parameters Setting range Prog....... m .. hl/s... Max..... Standard... counter F/R. Protection code: .......doc @ 3830 122 FSM4000 D184B140U02 . 10000 Alarm e..g.... % Min.. alarm: ................... Max.... Supply/Return.. etc..g..... External system zero....... 10% of flow range end value Damping: .. bar graph Display line 4: .............: .. Max... alarm.... Min. bar graph Display line 2: ..... ON / OFF Iout with empty pipe: . gal. alarm: . alarm... Q (unit).2 (0. Q (%). High Totalizer function: ................... Empty pipe............ 0/2 ...05 QmaxDN . 0 %.. TAG number.. Contact input: . Q (%)... 5. counter F/R....... Q (unit)..doc @ 145521 13. pipe: ......100 . blank line.. alarm........ DN 1000 Qmax: ...... counter F/R.. Q (unit)..... 0. Q (mA)....... etc...... Totalizer reset.... bar graph Operating mode: .... etc.................: Lining: Czero: Device no..: Transmitter type: Flowmeter model: Order no...... 20 seconds Noise reduction . 10-20 mA...... l/h.... see name plate or the submenu "System Data / Flowmeter Primary" Nominal size: .. Coil current AC Coil resistance Coil insulation resistance Electrode voltage Signal-to-noise ratio Max..... High Detector e.... hl/min... 0-9999 (0 = factory setting) Language: . Pulse / phys...... 0.... 103 %.. e............ English........ 0 ...... inverse Pulse output: Communication: Diagnostics Min-Max threshold monitoring Error (E) Warning (W) Active Passive HART PROFIBUS PA Value E/W FOUNDATION Fieldbus Min... blank line... 0 .. ON / OFF 3 3 3 Calibrate e....... General alarm.. 0 %....07) . Coil voltage DC Coil temperature DAC value Electrode balance Magnetic linearity Pos: 65 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.. 2000 ms Low cut-off setting: ..................... Standard / Piston Pump / Fast Flow direction: ...... Standard. l.. 10 mA..... Low.... no function Current output: ....... Unit totalizer: ..... External zero return... TAG number......... e....... pipe: ..... 0..... Q (mA). 103 %....................01 g/cm . Q (%).........0 g/cm Unit Qmax...... 4 . French...: Measured medium temp. Q (mA)....8 mA. DN 1 . 3....g...... 0 .. unit Pulse width: .... Q (unit).. the shipment can be rejected. This explanation may only be filled out and signed by authorized specialist personnel of the operator. Date Signature and company stamp Pos: 67 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101. We hereby certify that the devices/parts shipped were cleaned and are free from any dangerous or poisonous materials. City. Customer details: Company: Address: Contact person: Telephone: Fax: E-Mail: Device details: Type: Serial no.doc @ 3830 D184B140U02 FSM4000 123 . 3.doc @ 3820 Statement about the contamination of devices and components The repair and/or maintenance of devices and components will only be performed when a completely filled out explanation is present. 2.Appendix Pos: 66 /Anhang/Allgemein/Rücksendeformular @ 0\mod_1132757486454_3101. Otherwise. which type of contamination (please place an X next to the applicable items) biological F corrosive/irritating F combustible (highly/extremely combustible) F toxic F explosive F other harmful substances F radioactive F Which substances have had contact with the device? 1.: Reason for the return/description of the defect: Was this device used for working with substances which pose a threat or health risk? F Yes F No If yes. ...................................117 Intended use .......................................................................................................10 Name Plate .......................................................................................13 G P Gaskets........................22........................................101.........................................................14 Device designs.................................................................................32 Allowed Fluids.....................................53 Horizontal connections..32 Appendix ..................................................7 Pipes with insulating liner ........................15 Model plate ..........52 Maintenance safety information...118 Ground for devices with hard rubber lining..........................................10 Factory Tag.......22 Entering data in.......118 General information on transport ................11 Factory Tag.......12 Non-metallic pipes ......................................................................................................................................................................................15 Free inlet or outlet ..... 40 In......................................................14 Labels and symbols ..............26 Connection examples for peripherals .......................................7 Display options....................................21 Design.....................101 For uncomplicated configuration ....................................................55 D Inspection.....................................105 O Flowmeter sensor .......................................................auf zweispaltig ==== @ 0\mod_1130421847171_3101...............16 Electrical connection..35 Improper use.27 Mounting the meter tube..............................................................................................................17 Installation safety information ........................10 Electrode axis ................................and outlet pipe sections..........27 Operator liability ....................17 Electrical installation safety information.................45 Information on voltage/current consumption ................31 124 FSM4000 D184B140U02 .38 Dimensional drawings......13 General Safety Information.......58 General information on ground connections.....9 Ground for devices with protective plate .118 Ground with conductive PTFE grounding plate .................... 48 Data entry ............59 Installation...................... 111 Operating safety information..........61 N F Name plate...............................................................................................................................................50 I Connecting the flowmeter sensor ...................................................doc @ 3151 14 Index Pos: 69 /==== Wechsel ein.................8 Connecting the signal and magnet coil cables .............................18 Installing the high temperature design.........................doc @ 3128 A Ground ...................32 C Grounding stainless steel design model SE21 .................56 H Commissioning PROFIBUS PA units ............31 Field housing unit.................................27 Commissioning the unit ...................................................................33 Measuring principle.....Index Pos: 68 /Überschriften/1/G ..........................27 Design and function ...19 Personnel qualification..................................................... 101 Parameterization........................................................................................................................................................I/Index @ 0\mod_1138787046328_3101.....27 Connecting the transmitter..........................18 Installation Requirements ......................................................39 Information on 3A conformity..............58 L Disposal ...............................35..............................19...................................................................................................................................................................................................................................................................doc @ 3828 Wechsel ein-auf zweispaltig Pos: 70 /Inhaltsverzeichnis/Index @ 0\mod_1138784494500_3101.......................................9 E M Easy Set-up Maintenance / Repair.............................32 Commissioning FOUNDATION Fieldbus units ......................30 Additional documents ................................30 Permits and certifications............................. ..........................................27 W Supply power connection..........102 Temperaturdiagramm .....................................................................................................104 Transport of flanged units larger than DN 300 .................................105 Transport safety information ...13 Terminal connection diagrams...............................104 Technical limit values.......................................................................................................39 Warranty provision ................................................................................................................................................................14 Spare parts list ............................................................................................................................................................................22 T R Technical data...........9 Pos: 71 /==== Wechsel zwei.............................27 Strongly contaminated fluids............8 Replacing the transmitter.111 Returning devices ...........................................................................111 Replacing the fuse ..................................................................................................................7 Transmitter S4 .........48 Vertical connections..........................................104 V Startup Operation....................................23 Safety..................................37 Transport..........................19 Sicherungen Messumformerelektronik ................................9 Supports for meter sizes larger than DN 300 ..................21 WEEE directive .....41 S Torque information....................36 System integration ....auf einspaltig ==== @ 0\mod_1130421955859_3101..........................19 Spare parts flowmeter sensor.......................55 Protective plates ...19 Spare parts for transmitter S4...14 Symbols and warnings......................Index Protection class IP 68 .............................doc @ 3829 Wechsel ein-auf zweispaltig Pos: 72 /Rückseiten/Göttingen @ 0\mod_1138784575421_3101............doc @ 3125 A ===== Ende der Stückliste ===== D184B140U02 FSM4000 125 ..................................116 Sealing the connection box.............106 Transport of flanged units smaller than DN 350 .... of Germany (06.com D184B140U02 Rev.abb. 125 E. Rep. www. PA 18974 USA Tel: +1 215 674 6000 Fax: +1 215 674 7183 ABB Automation Products GmbH Dransfelder Str. GL10 3TA UK Tel: +44 (0)1453 826661 Fax: +44 (0)1453 829671 ABB Inc.2008) . County Line Road Warminster.com/flow © ABB 2008 ABB Limited Oldends Lane.deapr@de. 2 37079 Goettingen Germany Tel: +49 551 905-534 Fax: +49 551 905-555 CCC-support. Stonehouse Gloucestershire. The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice.abb. A Printed in the Fed.ABB has Sales & Customer Support expertise in over 100 countries worldwide.