Filler Metal Data Handbook_complete

March 21, 2018 | Author: essnelson | Category: Welding, Electric Arc, Strength Of Materials, Ultimate Tensile Strength, Pipe (Fluid Conveyance)
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COVERED ELECTRODESSection 1 DESCRIPTION PAGE Electrode Selection .............................................. 1-2 Aws Filler Metal Specification A5.1 Mild Steel Electrodes ...................................1-3 Sureweld Mild Steel Electrodes ............................. 1-4 Additional Sureweld Electrodes ........................... 1-14 Sureweld Deposition Data & Current Ranges ..... 1-15 Stub Loss Correction Table ................................ 1-17 Sureweld Electrodes Per Pound (kg) .................. 1-18 Atom Arc Iron Powder Low Hydrogen Electrodes ................................. 1-19 Moisture Resistant Coating .................................. 1-19 Electrode Storage ................................................ 1-19 Aws Filler Metal Specification A5.5 Low Alloy Steel Covered Electrodes ......... 1-20 Atom Arc E7018 Types ........................................ Carbon Molybdenum (C-Mo) ............................... Chromium-Molybdenum (Cr-Mo) Electrodes .......... Nickel (Ni) Steel Electrodes ................................. High Strength Steel Electrodes (90 to 120 ksi) ........... Special Purpose Electrode .................................. Heat Treatable Electrodes ................................... Additional Atom Arc Electrodes ........................... Atom Arc Welding Procedure ............................... Atom Arc Electrodes Per Pound (kg) ................... Atom Arc Deposition Data & Current Ranges ..... 1-21 1-25 1-26 1-32 1-35 1-40 1-41 1-43 1-44 1-44 1-45 1-1 GEN-26110_01.p65 1 7/10/01, 4:00 PM Electrode Selection The following points should be considered when selecting the proper coated electrode. 1. 2. 3. Match the mechanical properties of the base metal. Match the chemical composition of the base metal as closely as possible. Match electrode to available power supply — AC or DCEN (electrode negative) or DCEP (electrode positive). Match the electrode to the position of the weld. Observe joint design — Use deep penetrating electrodes for tight fit-up and unbeveled joints. Use light penetration electrodes for poor fit-up and thin material. Observe service conditions and select electrode accordingly — High temperature, low temperature, corrosive atmosphere, impact loading. These conditions are best met by using low hydrogen electrodes. Consider welding costs — Highest deposition rate is in the flat position. Use high iron power electrodes to further increase deposition. By far, the largest factor is labor and overhead. 4. 5. 6. 7. 1-2 GEN-26110_01.p65 2 7/10/01, 4:00 PM GEN-26110_01.p65 AWS FILLER METAL SPECIFICATION A5.1 MILD STEEL COVERED ELECTRODES E (1) 3. 60 (2) 1 0 (3) ----- (4) Last digit indicates usability of the electrode, i.e. type of current and the type of covering. In some cases, both the third and fourth digits are significant. EXAMPLE: 1. 2. Current Arc Penetration 3 E†ó†Stands for electrode. Two digits indicate tensile strength x 1000 PSI. 4. Third digit refers to welding position. EXX1X All position (flat, horizontal, vertical, overhead). EXX2X Horizontal and flat only. EXX3X Flat position only. EXX4X Flat, overhead, horizontal, vertical down. Covering & Slag Classification Iron Powder or DCEP or DCEP EXX10 EXXX1 EXXX2 EXXX3 EXXX4 EXXX5 EXXX6 EXXX8 EXX20 EXX22 EXX24 EXX27 EXX28 EXX48 or DCEP or DCEP or DCEP DCEP AC or DCEP AC or DCEN AC or DCEN AC or DCEN DCEP AC or DCEP AC or DCEP AC or DCEN AC or DCEN AC or DCEN AC or DCEN AC or DCEP AC or DCEP Digging Digging Medium Soft Soft Medium Medium Medium Medium Medium Soft Medium Medium Medium Deep Deep Medium Light Light Medium Medium Medium Medium Medium Light Medium Medium Medium Cellulose - sodium Cellulose - potassium Titania - sodium Titania - potassium Titania - iron powder Low hyd. - sodium Low hyd. - potassium Low hyd. - iron powder Iron oxide - sodium Iron oxide - sodium Titania - iron powder Iron oxide- iron powder Low hyd. - iron powder Low hyd. - iron powder 0- 10% 0 0-10% 0- 10% 25-40% 0 0 25-40% 0 0 50% 50% 50% 25-40% 7/10/01, 4:00 PM 1-3 DCEP ó Direct Current Electrode Positive††††††DCEN ó Direct Current Electrode Negative††††††Note: Iron powder percentage based on weight of the covering.††††† Mild Steel Covered Electrodes Sureweld 10P-Plus AWS Class E6010 DCEP (Electrode Positive) Electrode Imprint Marking: 6010 Code and Specification Data: AWS A5.1, Class E6010 ABS - AWS A5.1 CWB - CSA 48.1, E41010 Description: The gray coated Sureweld 10P-Plus is a modified version of the standard 10P electrode. It has also been developed for the pipe welding industry but has a more consistent burn-off and a more forgiving arc burn. This provides a better bead profile and sidewall fusion with lower spatter. Sureweld 10PPlus will maintain the proper keyhole in an open root and will produce X-ray quality joints in the flat, horizontal, overhead, vertical-up, and vertical-down procedures. Sureweld 10P is recommended for welding API grades A25, A, B, and X42 pipe and general structural, ship, barge, and storage tank fabrication. May be used for welding root passes in higher grade pipe in some circumstances. Procedure: Hold a short arc, but do not allow the coating to touch the molten pool. A slight oscillating motion is recommended in the horizontal and flat positions. Use a short whipping motion on vertical and overhead welds, allowing only enough time out of the crater for the metal to set up. Clean thoroughly between passes. Vertical down and flat position welds should be made at approximately the same amperages. Typical Mechanical Properties As Welded Yield Strength, psi (MPa) Tensile Strength, psi (MPa) % Elongation in 2" (51 mm) 67,100 (463) 79,800 (550) 29 As Welded ft.-lbs. (J) 27 22 Si 0.18 P 0.009 (37) (30) S 0.017 Typical Charpy V-Notch Properties Testing Temp. 0°F -20°F C 0.12 (-18°C) (-29°C) Mn 0.28 Typical Undiluted Weld Metal Analysis (%) Standard Diameters 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-15 1-4 GEN-26110_01.p65 4 7/10/01, 4:00 PM Sureweld 10P AWS Class E6010 DCEP (Electrode Positive) Electrode Imprint Marking: 6010 Code and Specification Data: AWS A5.1, Class E6010 ABS - AWS A5.1 CWB-CSA 48.1, E41010 Description: The new red coated Sureweld 10P is an all-position cellulosic electrode developed for the pipe welding industry to improve ductility in the weld deposit while maintaining the standard welding characteristics needed for a pipe welding electrode. Sureweld 10P produces a steady, deep penetrating arc and maintains the proper keyhole in an open root. This electrode will produce X-ray quality joints in flat, horizontal, overhead, vertical-up, and vertical-down procedures. Sureweld 10P is recommended for welding API grades A25, A, B, and X42 pipe and general structural, ship, barge, and storage tank fabrication. It may also be used for welding root passes in higher grade pipe in some circumstances. Procedure: Hold a short arc, but do not allow the coating to touch the molten pool. A slight oscillating motion is recommended in the horizontal and flat positions. Use a short whipping motion on vertical and overhead welds, allowing only enough time out of the crater for the metal to set up. Clean thoroughly between passes. Vertical down and flat position welds should be made at approximately the same amperages. Typical Mechanical Properties As Welded Yield Strength, psi (MPa) Tensile Strength, psi (MPa) % Elongation in 2" (51 mm) 67,100 (463) 79,800 (550) 29 As Welded ft.-lbs. (J) 27 22 Si 0.18 P S (37) (30) Typical Charpy V-Notch Properties Testing Temp. 0°F -20°F C 0.12 (-18°C) (-29°C) Mn 0.28 Typical Undiluted Weld Metal Analysis (%) 0.009 0.017 Standard Diameters 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-15 1-5 GEN-26110_01.p65 5 7/10/01, 4:00 PM Mild Steel Covered Electrodes Sureweld 710P AWS Class E7010-P1 DCEP (Electrode Positive) Electrode Imprint Marking: 7010-P1 Code and Specification Data: AWS A5.5, Class E7010-P1 CWB-CSA 48.1, E41010 Description: Sureweld 710P is an all-position cellulosic electrode that is especially suited for welding high strength pipe. It produces the consistent, deep penetration required to maintain a proper keyhole when vertical-down welding in open root pipe joints. X-ray quality joints can be produced with Sureweld 710P using flat, horizontal, overhead, vertical-up, and vertical-down welding procedures. Sureweld 710P is recommended for welding API grades X46, X52, and X56 pipe. It may also be used for welding root passes in higher grade pipe in some circumstances. Procedure: Hold a short arc, but do not allow the coating to touch the molten pool. A slight oscillating motion is recommended in the horizontal and flat positions. Use a short whipping motion on vertical and overhead welds, allowing only enough time out of the crater for the metal to set up. Clean thoroughly between passes. Vertical down welds should be made at approximately the same amperages as recommended for the flat position. Typical Mechanical Properties As Welded Yield Strength, psi (MPa) Tensile Strength, psi (MPa) % Elongation in 2" (51 mm) 69,800 (481) 81,200 (560) 22 As Welded ft.-lbs. (J) 29 26 Si 0.18 P S Ni 0.53 Mo 0.24 (39) (35) Typical Charpy V-Notch Properties Testing Temp. -20°F -50°F C 0.10 (-29°C) (-46°C) Mn 0.31 Typical Undiluted Weld Metal Analysis (%) 0.008 0.016 Standard Diameters 1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Sureweld Electrodes listed on page 1-14 1-6 GEN-26110_01.p65 6 7/10/01, 4:00 PM X65.014 Standard Diameters 1/8" (3.Sureweld 810P AWS Class E8010-P1 DCEP (Electrode Positive) Electrode Imprint Marking: 8010-P1 Code and Specification Data: AWS A5. Sureweld 810P is recommended for welding API grades X60. Procedure: Hold a short arc. 5/32" (4. Class E8010-P1 CWB-CSA 48.11 (42) (34) Typical Charpy V-Notch Properties Testing Temp. (J) 31 25 Si 0.008 0.24 P S Ni 0. Clean thoroughly between passes. 3/16" (4.1. Vertical down welds should be made at approximately the same amperages as recommended for the flat position. E41010 Description: Sureweld 810P is an all-position cellulosic electrode that is especially suited for welding high strength pipe. Typical Mechanical Properties As Welded Yield Strength. overhead. It produces the consistent.48 Typical Undiluted Weld Metal Analysis (%) 0. allowing only enough time out of the crater for the metal to set up. Use a short whipping motion on vertical and overhead welds.300 (609) 24 As Welded ft. but do not allow the coating to touch the molten pool. 4:00 PM .700 (501) 88.p65 7 7/10/01. -20°F -50°F C 0. horizontal.2 mm). and vertical-down welding procedures.0 mm). psi (MPa) % Elongation in 2" (51 mm) 72. and X70 pipe. psi (MPa) Tensile Strength. deep penetration required to maintain a proper keyhole when vertical-down welding in open root pipe joints.5.98 Mo 0. A slight oscillating motion is recommended in the horizontal and flat positions. vertical-up.-lbs. X-ray quality joints can be produced with Sureweld 810P using flat.8 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-15 1-7 GEN-26110_01.10 (-29°C) (-46°C) Mn 0. 36 Typical Undiluted Weld Metal Analysis (%) 0.4 mm). Weave with slight oscillating motion.p65 8 7/10/01.1 Military .AWS A5. and tanks.-lbs.800 (460) 76. 4:00 PM . -20°F C 0.0 mm). Procedure: Hold a medium to short arc tilted 5 to 15° in the direction of travel with the electrode at an angle of 45° to each plate in fillet welds. Typical Mechanical Properties As Welded Yield Strength.1. hesitating at the edges to insure proper fusion. It produces an easily controlled forceful arc with deep penetration and a high quality weld metal which will pass specification requirements for radiography. E41011 Description: Sureweld SW-14 is an all-position cellulosic electrode designed for AC.Mild Steel Covered Electrodes Sureweld SW-14 AWS Class E6011 AC-DCEP (Electrode Positive) Electrode Imprint Marking: 6011 Code and Specification Data: AWS A5. F-3) ABS . Typical applications include welding of bridges. 5/32" (4. 1/8" (3.MIL-6011 CWB-CSA W48.8 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Sureweld Electrodes listed on page 1-14 1-8 GEN-26110_01. ASME SFA 5.10 (-29°C) Mn 0. piping. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 66.2 mm). pressure vessels.15 P S (42) Typical Charpy V-Notch Properties Testing Temp.012 0.1 (A-1. 3/16" (4. (J) 31 Si 0. Clean slag before depositing next bead. buildings.1. shipbuilding.016 Standard Diameters 3/32" (2. psi (MPa) Tensile Strength.100 (525) 22 56 As Welded ft. farm machinery. 1/4" (6. trailers.1. weld from the bottom up for heavy beads and from the top down for small beads. 5/32" (4.1 (A-1.008 0.400 (479) 21 54 Typical Undiluted Weld Metal Analysis (%) C 0. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 62. Typical applications include truck bodies. hold a short arc or lightly touch coating to work holding sufficient current so electrode does not stick. It also takes high amperage of production welding. 3/16" (4.p65 9 7/10/01. and auto parts. Procedure: With the electrode tilted 5 to 15° in the direction of travel. 4:00 PM . E41012 Sureweld SW-612 is a multi-purpose rutile electrode that retains advantage of poor fit-up welding and convex bead along with smooth arc of iron powder.4 mm) Recommended Welding Parameters page 1-15 1-9 GEN-26110_01. Typical Mechanical Properties As Welded Yield Strength.05 Mn 0.016 Standard Diameters 1/8" (3.31 Si 0.0 mm).2 mm). ASME SFA 5.300 (430) 69.1. tanks. For vertical welding.8 mm).Sureweld SW-612 AWS Class E6012 AC-DCEN (Electrode Negative) Electrode Imprint Marking: 6012 Code and Specification Data: Description: AWS A5.12 P S 0. psi (MPa)` Tensile Strength. F-2) CWB-CSA W48. farm machinery. iron work.012 0. Typical Mechanical Properties As Welded Yield Strength. On horizontal fillets. 7/32" (5.4 mm).23 P S 0. Slag easy to clean and on heavy plates is often self-cleaning.32 Si 0.000 (434) 71. F-2) ABS .p65 10 7/10/01.2 mm).1. Typical applications include metal fixtures.AWS A5. 1/8" (3. 4:00 PM . road equipment. building structures.0 mm).6 mm). E41013 Description: Sureweld SW-15 has a wide range of applications for light gauge and heavy plate.8 mm). 1/4" (6. ASME SFA 5.013 Standard Diameters 3/32" (2. With overhead use a circular motion.06 Mn 0.1.4 mm) Additional Sureweld Electrodes listed on page 1-14 1-10 GEN-26110_01. maintaining a short arc length. 5/32" (4.1 CWB-CSA W48. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 63. 3/16" (4.000 (490) 24 49 Typical Undiluted Weld Metal Analysis (%) C 0. Procedure: For flat welds. use a weaving “U” or “V” arc motion using medium to short arc length. High heat and speeds can be used without undercut.1 (A-1.Mild Steel Covered Electrodes Sureweld SW-15 AWS Class E6013 AC-DCEN (Electrode Negative) Electrode Imprint Marking: 6013 Code and Specification Data: AWS A5. storage tanks. psi (MPa) Tensile Strength. tilt 5 to 10° in direction of travel holding a medium arc. Vertical-up. tilt 5 to 15° in direction of travel at an angle bisecting vertical and base plate. 4 mm).08 Mn 0.0 mm) Recommended Welding Parameters page 1-16 1-11 GEN-26110_01.0 mm). The low voltage feature permits its use on AC power sources that have less than 50 open circuit volts. tilt electrode 5 to 15° in the direction of travel for flat and horizontal fillets.020 0.300 (451) 74. psi (MPa) Tensile Strength. When welding vertical.2 mm). Typical Mechanical Properties As Welded Yield Strength. use a weaving “U” or “V” motion. 6013-LV can be used on thin gauge carbon and galvanized steels.400 (513) 27 52 Typical Undiluted Weld Metal Analysis (%) C 0. 3/32" (2. 4:00 PM .24 P S 0. 5/32" (4. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 65. 1/8" (3. E41013 Description: Sureweld 6013-LV is an all-position multi-purpose electrode is designed for light duty applications. Clean slag thoroughly between passes.015 Standard Diameters 5/64" (2.p65 11 7/10/01.39 Si 0.1. Excellent choice for applications where offsets or fit-up is a problem. It is ideally suited for the hobbyist welder.1. Procedure: Maintain a short arc. ASME SFA 5.1 CWB-CSA W48.Sureweld 6013-LV AWS Class E6013 AC-DCEN (Electrode Negative) Electrode Imprint Marking: 6013 Code and Specification Data: AWS A5. High speeds and high heats can be used without undercut.1 (A-1.31 Si 0.2 mm).000 (421) 71. Typical Mechanical Properties As Welded Yield Strength. Clean slag thoroughly between passes. Slag removal is excellent. 1/8" (3.AWS A5.04 Mn 0. tilt the electrode 5-15° in the direction of travel and use a weaving “U” or “V” arc motion while holding a medium to short arc length. 4:00 PM . A circular arc motion is preferred for welding overhead. F-2) ABS . When welding vertical-up. Procedure: Open or drag technique may be used.300 (492) 28 64 Typical Undiluted Weld Metal Analysis (%) C 0. ASME SFA 5. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 61. 5/32" (4. psi (MPa) Tensile Strength.Mild Steel Covered Electrodes Sureweld SW-15 IP AWS Class E7014 AC-DC Electrode Imprint Marking: 7014 Code and Specification Data: AWS A5.0 mm). barges and farm machinery.p65 12 7/10/01.1 Description: Sureweld SW-15 IP is an iron-powder electrode permitting the use of higher welding currents while improving the deposition rate and efficiency. Typical applications include construction equipment. 3/16" (4.019 Standard Diameters 3/32" (2.8 mm) Additional Sureweld Electrodes listed on page 1-14 1-12 GEN-26110_01. Use medium to short arc on open arc.1.4 mm).015 0. automotive parts.14 P S 0. metal fixtures. such as earth-moving and construction equipment. truck bodies. ships. ironpowder electrode for high deposition rates on horizontal and downhand welding.000 (559) 26 63 As Welded ft.27 P S Typical Charpy V-Notch Properties Testing Temp.8 mm). produces equal leg 45° fillets. E48024 Description: Sureweld 7024 is a high speed. 0°F (-18°C) C 0. Typical Mechanical Properties Yield Strength. psi (MPa) Tensile Strength.AWS A5. thereby eliminating overwelding.1 CWB-CSA W48. 1/4" (6.0 mm). It is particularly useful in obtaining increased penetration with little or no root porosity in horizontal or positioned fillets. (J) 25 (34) Si 0.000 (490) 81. and railcars.1 (A-1. Procedure: Drag technique should be used on horizontal and flat fillets.010 0.4 mm) Recommended Welding Parameters page 1-17 1-13 GEN-26110_01. Tilt electrodes 5 to 10° in direction of travel and 40 to 50° from base plate in horizontal fillet. F-1) ABS Filler Grade 2-2Y (non-low hydrogen) Military . 4:00 PM .80 Typical Undiluted Weld Metal Analysis (%) 0. This electrode has good weldability and superior mechanical properties.6 mm).06 Mn 0. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area As Welded 71. No weaving is necessary.Sureweld 7024 AWS Class E7024: Conforms to 7024-1 AC-DC Electrode Imprint Marking: 7024 2Y Code and Specification Data: AWS A5.1. barges. Excellent operator appeal. 5/32" (4.018 Standard Diameters 1/8" (3.2 mm). Excellent bead appearance and self-cleaning slag. 7/32" (5.p65 13 7/10/01. heavy-coated.-lbs.1. 7024 is ideal for making high speed horizontal fillet and lap welds on mild and some alloy steels. 3/16" (4. ASME SFA 5. 4:00 PM .p65 14 7/10/01.Additional Sureweld Electrodes* Sureweld SW-75 (E7010-A1) Sureweld SW-70LA-2 (E7016) * Note: For technical information contact the Marketing Department NOTES 1-14 GEN-26110_01. 8) 7/32 (5.5) (2.9 73.8 73.7) (0.4 4.5) (1.4) 110-140 140-200 140-200 150-280 150-280 180-300 300-400 300-400 300-400 130 165 200 220 250 320 320 360 380 2. 4:00 PM .9 3.3) (0.3 2.2 4.0 * Note: Efficiencies for coated electrodes do not include stub loss.8) (5.1 2.5 4.5 69.0) (4.3) (2.7) (1.4 3.0 73.0 70.4) (3.8) (1.0) (1.6 (0.5) (3.9 3.8 2.2) (4.5) (1.2 71.3) (1.3) (1.4) E6012 1/8 (3.0 Length Inches mm 12 12 14 14 14 18 18 18 300 300 350 350 350 450 450 450 Sureweld Coated Electrode Deposition Data and Current Ranges* Electrode Diameter in.0) 3/16 (4.5) 72.1 1.1 (1.5) (1.6 5.Electrode Dimension Conversion Chart Diameter Inches mm 5/64 3/32 1/8 5/32 3/16 7/32 1/4 5/16 2.9) (2.1 61.4 74.5 2.3 3.p65 15 7/10/01.8 78.7 4.2) 5/32 (4.8 69.6) 40-75 80-140 80-140 130-175 130-175 150-210 150-210 180-275 180-275 60-80 90-130 130-160 155-190 175-220 225-260 75 100 130 140 170 160 190 190 230 75 120 150 180 210 250 1.2 5.6) (2.0 4.6 7.0 2.2) 81.9 69.0 5.0 4.0 67. Efficiency Amperage Amperage (kg/hr) % E6010/E7010-A1/E7010-P1/E8010-P1 3/32 (2.0 74.5 5. 1-15 GEN-26110_01.4) 1/8 (3.8 5.4 8.8) 7/32 (5.1 5.7 77.1 74.6 6.6) (1. (mm) Deposition Range Optimum Rate lbs.6) (6.6 6.7 76.0) (3.7 66.0 77.0) (2.0 76.3 2.2) 5/32 (4./hr.6) 1/4 (6.0) 3/16 (4.9 E6011 3/32 1/8 5/32 3/16 7/32 1/4 (2.6 64.8 70.3) (1.3 3.2 3.0) (1.3 68.9) (2.9) (1. 3 5.7) (1.8) (2.2 71.9) (2.1 3/16 (4.8) (2.Sureweld Coated Electrode Deposition Data and Current Ranges* Electrode Diameter in.6 3.2 4.8 70.2) (1.0 63.8) 1/4 (6.7) (1.3 73.0 72.4) (3.0) (2.8) 7/32 (5.5 74.0 3.2) (3.7 6.7 4.3 3.0 75.5 5.8) 7/32 (5./hr.0 70. (mm) Deposition Range Optimum Rate lbs.9) (3.6) (2.2 67.2 6.2 3.3 68.4) 70-100 100-150 100-150 160-200 160-200 190-270 190-270 230-300 230-300 250-350 250-350 70-100 110-140 110-140 140-200 140-200 140-200 175-250 175-250 175-250 175-250 300-350 300-350 300-350 300-350 85 120 150 160 200 230 270 290 330 350 400 85 100 130 140 160 190 175 200 225 250 250 275 300 350 2. Efficiency Amperage Amperage (kg/hr) % E6013/E6013LV 5/64 3/32 1/8 5/32 (2.0) 3/16 (4.0 73.5 69.4) (1.0 73.6) (1.9 73.1 73.7) (1.0) (1.4) (1.2 70.5) (2.4) (2.2) 5/32 (4.p65 16 7/10/01.0) (2.2) 5/32 (4.8 7.1 7.1 71.7) (2.9 73.1 71.0 2.9 71.5 3.5 72.8) (1.7) (2.1 (0.1 8.7 2.5) (1.0 70.4) 60.8 4.0 63.0 65.1 6.5) (1.4) (1.6) (0.7 75.0 73.5 5.2 73.9 65.4 3.0 71.8 5.0) 3/16 (4.4) * Note: Efficiencies for coated electrodes do not include stub loss.0 71.1 5.1) (3.6 2.2) (4.4) 1/8 (3.9 71.1 3.6 74.6) 1/4 (6. 4:00 PM .0 3.8 7.7) (0.2) (3.9 67.4) (1.2) (2.9) (1.1 66.9) (3.2) 73.4) 1/8 (3.6) (3.7 69.2 3.1 72.8 74.6) (1.7 1.4) E7014 3/32 (2.8 4.1 2.0) 40-60 60-90 120-135 145-190 145-190 145-190 170-230 170-230 170-230 260-300 260-300 260-300 300-340 300-340 300-340 50 85 125 140 160 180 180 200 220 250 270 290 290 310 330 1.0 3.4 4.9) (2. 1-16 GEN-26110_01.0) (2.4 1.5 7.9) (0.6 (0.4 6.6 3.0) (1.5 E7016 3/32 (2.6) 1/4 (6.6 1.1) (1.9 61.9 6. 6) 1/4 (6.5% 54.0% 54.3 7.6 12.3% 62.0% 48.6% 50.6 (1.8) 7/32 (5. Efficiency Amperage Amperage (kg/hr) % E7024/7024-1 1/8 (3.1 5.0) 3/16 (4.2% 35.1) (4.8% 45.1% 51.5% 54.9% 50.7% 62.8% 50.0% 43.6% 50.2 5.4) 130-180 130-180 180-240 180-240 180-240 250-290 250-290 250-290 300-340 300-340 350-400 140 180 180 210 240 245 270 290 320 360 400 4.2% 60.9% 40.0% 64.3% 46.2 70.8% 46.Sureweld Coated Electrode Deposition Data and Current Ranges* Electrode Diameter in.2) 5/32 (4.5% 66.8) (4.5% 56.3) (5.3 6.0% 58.7% 1-17 GEN-26110_01.4% 43.7% 46.0% 53.5 68.4% 58.1 71.2% 51.7% 60.1 9. 4:00 PM .3% 68.1% 45.p65 17 7/10/01.4 11.0% 37.0% 54.6% 57.5 69.3 72.5 8.0% 53.6% 38.7) 71.3% 46.2% 66.2% 57.3% 42./hr.2% 58.3% 57.6% 51.0% 48.3) (3.9% 62.1% 55.7% 52.3 9.8% 43.0 72.5% 53.2 7.6% 71.9) (3.8 70. (mm) Deposition Range Optimum Rate lbs.5% 66.3% 62.3% 62.7 71.4) (3.5% 41.4 69.3) (5.2% 58. Stub Loss Correction Table for Coated Electrodes Deposition Efficiency 12" (300 mm) Electrode 60% 65% 70% 75% 80% 14" (350 mm) Electrode 60% 65% 70% 75% 80% 18" (450 mm) Electrode 60% 65% 70% 75% 80% 2" 3" 4" 5" (50 mm) (75 mm) (100 mm) (125 mm) STUB STUB STUB STUB 50.7 * Note: Efficiencies for coated electrodes do not include stub loss.4) (2.1% 46.4% 50.0% 47.9) (2.6% 40.4% 55.3) (2.4 69. 7 (21) 13.2 (38) 11.3 (78) 35.6 (17) 10.2 (25) 35.2 (14) 17.0) 12 (300) 35.2 (25) 7.5 (23) 7.3 (102) 35. (mm) Length in.7 (21) 6.8) 2.5 (5.3 (38) 11.3 (78) 35.8 (6.1 (38) 11.6) 3.2 (25) 7.4 (7.5 (39) 11.1 (38) 11.3 (78) 36.1 (38) 11.3 (9.4 (80) 17.0) 3/16 (4.1 (80) 15.5) 17.0 (15) 3.0 (18) 17.p65 Sureweld Covered Electrodes per lb (kg) TYPE 5/64 (2.1 (38) 11.4) 1/8 (3.6 (17) 4.2 (20) 9.4) 17.1 (24) 7.GEN-26110_01.0 (4.9 (17) 12 (300) 14 (350) 14 (350) 14 (350) 18 (450) 3/32 (2.2 (25) 7.9 (17) 17.3 (78) 35.4) 18 (450) 1-18 10P 10P-Plus 710P 810P SW-14 SW-612 SW-15 6013LV SW-75 SW-15 IP 70 LA-2 7024 Diameter in.4 (7.2 (25) 7.5) 2.7) 2.6 (81) 27.9 (62) 14.9 (17) 6.2) 5/32 (4.3 (14) 7.1 (24) 7.1 (4.4 (80) 46.5 (32) 9.1 (6.3 (29) 9.3 (7. 4:00 PM .6) 18 (450) 1/4 (6. (mm) 18 7/10/01.6 (10) 3.2 (38) 11.5) 2.5 (7.2 (34) 35.5) 3.2) 3.6 (26) 8.3) 17.9 (17) 17.8) 7/32 (5.9 (17) 4. 4 0. fabricators have a means of equalizing increasing overhead and labor costs. F/70% R. 80 Deg. Typical % Moisture in Atom Arc Coatings 0. they can be reconditioned by baking for one hour at 700°F (371°C).ATOM ARC ® Iron Powder Low Hydrogen Electrodes The introduction of iron powder into low hydrogen electrodes greatly increased productivity.H It should be noted that even though Atom Arc electrodes resist moisture pick-up longer than ever before. 24 48 96 Rcv’d 70 Deg. F/80% R. (107°C to 149°C) or if the need arises. The graph above shows the rate of moisture pick-up of Atom Arc electrodes. especially for electrodes exposed to high temperature. 4:00 PM .p65 19 7/10/01. 1-19 GEN-26110_01. This improved coating provides an extra degree of reliability. 4 Hr. 0 Electrode Storage Unopened containers can be stored safely for an indefinite length of time under normal dry storage conditions. The real advantage of course is that by improving the efficiency of welding operations.2 0. They should be protected from humid air after the container is opened by being kept at 225°F to 300°F. 8 Hr.3 0. high humidity working conditions. no moisture resistant electrode will eliminate the need for storage and rebake ovens or the necessity to follow code requirements for allowable exposure times. Moisture Resistant Coating Atom Arc electrodes are manufactured with a flux coating that effectively resists moisture pick-up for many hours after the container is opened.5 0. 2 Hr. making the use of Atom Arc for most welding operations more than competitive with common mild steel electrodes in overall cost.H.1 As 1 Hr. See AWS Spec. Tensile Strength.p65 1-20 AWS Filler Metal Specification A5.5 Low Alloy Steel Covered Electrodes E-XX 1 8-XX Electrode Chemical Composition of Weld Deposit. Low Hydrogen AC or DCEP (Electrode Positive) 7/10/01. 4:00 PM .5 20 Min.GEN-26110_01. A5. ksi All Position Iron Powder. (J) 168 (228) Si 0. Preheat may also be required in welding heavy sections.4 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-21 GEN-26110_01.1. The wider operating ranges and smooth weld metal transfer minimizes post weld clean up.Low Hydrogen Covered Electrodes Atom Arc 7018 AWS Class E7018 Conforms to E7018H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018 Code and Specification Data: AWS A5. 7/32" (5. psi (MPa) Tensile Strength.000 (469) 78. MIL 7018 ABS . Standard Diameters 3/32" (2.8 mm). ASME SFA 5.045 Mn 1.-lbs.5 Stress Relieved 8 hrs.6 mm).015 0. This premium quality electrode meets a multitude of codes and welding specifications.-lbs. Typical Mechanical Properties As Welded Yield Strength.014 Testing Temp. Preheat should be used with hardenable steels to prevent the formation of hard heataffected zones and eliminate tendencies toward quench cracking on cooling. @1150°F (621°C) 57. -20°F (-29°C) C 0.1 Military . psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 68. including a variety of hardenable steels.3YHH Lloyds . (J) 193 (262) Typical Charpy V-Notch Impact Properties As Welded ft.000 (538) 30 75.MIL-E-22200/1.3-3YH CWB-CSA W48. 5/32" (4.1.0 mm).1. 2Y Det Norske Veritas . E48018 Description: Atom Arc 7018 is an iron powder. 1/8" (3.40 P S 0.10 Typical Undiluted Weld Metal Analysis (%) Preheat: Preheat is generally not required with Atom Arc 7018 to prevent underbead cracking. 3/16" (4.300 (395) 70.2 mm). @1150°F (621°C) ft. low hydrogen moisture resistant electrode. Atom Arc 7018 was developed to weld carbon and low alloy steels. 1/4" (6.AWS A5.p65 21 7/10/01.600 (487) 33 77 Stress Relieved 8 hrs. 4:00 PM .4 mm). 014 0.8 mm).35 Typical Undiluted Weld Metal Analysis (%) Preheat: See preheat instructions for Atom Arc 7018.3-3YH Det Norske Veritas .4 mm) Packaged in Hermetically Sealed Containers (HSC) 1-22 GEN-26110_01. E48018-1 Description: Atom Arc 7018-1 is an all-position.1. 7/32" (5. 3/16" (4. Typical Mechanical Properties Stress Relieved 8 hrs.6 mm). -50°F (-46°C) C 0. (J) 104 (141) Si 0. (J) 165 (224) Yield Strength. 3-3YHH Lloyds .Low Hydrogen Covered Electrodes Atom Arc 7018-1 AWS Class E7018-1 Conforms to E7018-1H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018-1 Code and Specification Data: AWS A5.1. 5/32" (4. As Welded @1150°F (621°C) 69.p65 22 7/10/01.000 (476) 57.700 (501) 30 33 72 72 Stress Relieved 8 hrs.015 Testing Temp.AWS A5. Atom Arc 7018-1 is intended for a wide variety of carbon and low alloy steels in the 50 ksi (345 MPa) minimum yield. @1150°F (621°C) ft-lbs. It is ideal for applications that require impact toughness at low temperatures.04 Mn 1.-lbs. low hydrogen.32 P S 0.1. Standard Diameters 3/32" (2.600 (563) 72.700 (398) 81.4 mm). 1/8" (3.3Y(H10) CWB-CSA W48. (27 J) at -50°F (-10°C). The smooth metal transfer minimizes spatter and the complete slag coverage is designed for easy removal.-lbs.2 mm). 4:00 PM . ASME SFA 5. iron powder electrode that displays exceptional impacts at low temperatures in both the as welded and stress relieved conditions. 1/4" (6. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area Typical Charpy V-Notch Impact Properties As Welded ft.1 ABS . psi (MPa) Tensile Strength.0 mm). It more than meets the AWS minimum of 20 ft. and lower spatter. Compared to standard Atom Arc 7018 operating on AC. 4:00 PM . (J) 46 (62) Typical Charpy V-Notch Impact Properties Testing Temp.Atom Arc 7018-AC AWS Class E7018 AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018AC Code and Specification Data: AWS A5.8 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-23 GEN-26110_01. It is useable on a wide range of steels.4 mm).p65 23 7/10/01. Standard Diameters 3/32" (2. Typical Mechanical Properties As Welded Yield Strength. 3/16" (4. this electrode will have easier arc starting and restrike.30 P S 0.047 Mn 0.015 Preheat: See preheat instructions for Atom Arc 7018.0 mm). psi (MPa) Tensile Strength.000 (593) 29 72 As Welded ft. E48018 Description: Atom Arc 7018AC is a product specifically designed to have optimum arc characteristics when used with AC power sources having 75 to 80 open circuit voltage. ASME SFA 5. 1/8" (3. a smoother arc.2 mm).500 (535) 86.-lbs.95 Si 0.1. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 77.1.014 0. -20°F (-29°C) Typical Undiluted Weld Metal Analysis (%) C 0. 5/32" (4.1 CWB-CSA 48. 3/16" (4.100 (511) % Elongation in 2" (51 mm) 32 35 35 % Reduction in Area 76 76 77 Typical Charpy V-Notch Impact Properties Stress Relieved 8 hrs. Atom Arc 7018-SR was developed to maintain 70 ksi (483 MPa) tensile strength after 16 hours stress relieving. 16 hrs. @1150°F @1150°F (621°C) (621°C) As Welded Yield Strength. @1150°F @1150°F (621°C) (621°C) ft-lbs. 16 hrs. psi (MPa) 68.Low Hydrogen Covered Electrodes Atom Arc 7018-SR AWS Class E7018 Conforms to E7018H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018-SR Code and Specification Data: AWS A5. 1/8" (3.800 (474) 61.06 Mn 1.1. (J) 133 (180) 185 (250) Testing Temp -20°F (-29°C) As Welded 114 (195) Typical Undiluted Weld Metal Analysis (%) C 0. Typical Mechanical Properties Stress Relieved 8 hrs.p65 24 7/10/01.8 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Atom Arc Electrodes listed on page 1-43 1-24 GEN-26110_01.100 (407) Tensile Strength.10 0.2 mm).0 mm).4 mm). iron powder low hydrogen electrode.1 Description: Atom Arc 7018-SR is an all-position.100 (573) 76. (J) ft-lbs.35 P S Mo 0.800 (529) 74. The moisture resistance and welder appeal is similar to other Atom Arc electrodes.014 Standard Diameters 3/32" (2.000 (421) 59. psi (MPa) 83. 5/32" (4.35 Si 0. ASME SFA 5.014 0. 4:00 PM . @1150°F (621°C) ft-lbs.000 (600) 86.5. Standard Diameters 3/32" (2. pressure piping and tubing. and other presssure vessel applications.014 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone. 8 hrs. They are used in the fabrication and erection of boilers. 7/32" (5. 3/16" (4.4 mm).75 Typical Undiluted Weld Metal Analysis (%) 0. MIL-7018-A1 Description: Atom Arc 7018-Mo electrodes are recommended for welding low-alloy. psi (MPa) 87. 8 hrs. psi (MPa) 75. high tensile steels of 50 ksi (345 MPa) minimum yield strength. 4:00 PM .Carbon-Molybdenum (C-Mo) Electrodes Atom Arc 7018-Mo AWS Class E7018-A1 Conforms to E7018-A1H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018-A1 Code and Specification Data: AWS A5.42 P S Stress Relieved 1 hr.0 mm).700 (584) % Elongation in 2" (51 mm) 30 30 30 % Reduction in Area 72 72 74 Typical Charpy V-Notch Impact Properties As Welded ft-lbs. 1/4" (6.p65 25 7/10/01.5 Military .AWS A5.5 ABS .6 mm). 1/8" (3.017 0.50% Molybdenum steels.100 (594) 84.000 (517) 74. (J) 98 (133) 70 (95) 68 (92) Si 0. 5/32" (4.2 mm). ASME SFA 5. Typical Mechanical Properties (Tested according to MIL-E-0022200/7) As Welded Stress Relieved 1 hr.300 (512) 73.4 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-25 GEN-26110_01.53 104 (141) 64 (87) 47 (64) Testing Temp 72°F 0°F -20°F C 0.04 (22°C) (-18°C) (-29°C) Mn 0.8 mm).MIL-E-0022200/7. (J) ft-lbs. and also the 0.300 (506) Tensile Strength. Preheat may also be required in welding heavy sections. (J) 98 (133) 68 (92) 52 (71) Mo 0. @1150°F (621°C) Yield Strength. Chromium-Molybdenum (Cr-Mo) Electrodes Atom Arc 7018-B2L AWS Class E7018-B2L Conforms to E7018-B2LH4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 7018-B2L Code and Specification Data: AWS A5. Atom Arc 7018-B2L is carefully engineered to produce a stable arc when welding low alloy steels in the categories of 1/2% Cr .1/2% Mo.p65 26 7/10/01. 5/32" (4.8 mm). 4:00 PM .5 Description: Atom Arc 7018-B2L is a Cr-Mo electrode with an extra low carbon analysis. psi (MPa) Tensile Strength. 3/16" (4.031 Mn 0.6 mm).55 0. Preheat may also be required in welding heavy sections. Standard Diameters 3/32" (2.5.015 0. Typical Mechanical Properties Stress Relieved 1hr. castings and forgings.400 (531) 88.1/2% Mo. boiler work. Most grades of these steels are used in power piping. ASME SFA 5.200 (609) 29 61 Typical Undiluted Weld Metal Analysis (%) C 0.70 Si 0.43 P S Cr 1. 1/4" (6. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 74.4 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Atom Arc Electrodes listed on page 1-43 1-26 GEN-26110_01.22 Mo 0. 1-1/4% Cr .2 mm).016 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone. 1% Cr .1/2% Mo steels.0 mm). @1275°F (691°C) Yield Strength. 1/8" (3.4 mm). The limited carbon content in the weld metal is beneficial in reducing cracking in weldments. 7/32" (5. 45 P S Cr 1.4 mm).1/2% Mo.Atom Arc 8018-CM AWS Class E8018-B2 Conforms to E8018-B2H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 8018-B2 Code and Specification Data: AWS A5. 7/32" (5. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 77.8 mm).800 (495) 85. 1/4" (6. Preheat may also be required in welding heavy sections. tubes. Standard Diameters 3/32" (2.400 (534) 89. Typical Mechanical Properties Stress Relieved 1 hr. psi (MPa) Tensile Strength. which are used principally in power piping and boiler work for the fabrication of plates.23 Mo 0.AWS A5.5 Description: Atom Arc 8018-CM electrodes are used for the welding of such steels as 1/2% Cr . ASME SFA 5. pipes.p65 27 7/10/01. 1% Cr .5.55 0. 5/32" (4. 1/8" (3.700 (618) 26 70 71.014 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone.2 mm).0 mm).64 Si 0. castings.067 Mn 0.6 mm).1/2% Mo.1/2% Mo. MIL-8018-B2 ABS .5 Military . and 1-1/4% Cr .MIL-E-0022200/8.4 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-27 GEN-26110_01. and forgings.016 0. 4:00 PM . 3/16" (4. @1275°F (691°C) @1275°F (691°C) Yield Strength.800 (592) 27 71 Typical Undiluted Weld Metal Analysis (%) C 0. 8 hrs. 1/4" (6.69 Si 0.36 P S Cr 2. Preheat may also be required in welding heavy sections. 4:00 PM . Typical Mechanical Properties Stress Relieved 1 hr. @1275°F (691°C) Yield Strength.2 mm).0 mm). The low carbon analysis of the weld metal contributes to its crack resistance.4 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Atom Arc Electrodes listed on page 1-43 1-28 GEN-26110_01.200 (643) 25 68 Typical Undiluted Weld Metal Analysis (%) C 0.5 Description: Atom Arc 8018-B3L is a low carbon electrode designed for welding the nominal 2-1/4% Cr . and the careful blend of Cr and Mo provide the properties for weldments subjected to elevated temperature service.33 Mo 1. 3/16" (4. 5/32" (4.4 mm).p65 28 7/10/01.8 mm).6 mm).015 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone.5. 1/8" (3. Standard Diameters 3/32" (2.Chromium-Molybdenum (Cr-Mo) Electrodes Atom Arc 8018-B3L AWS Class E8018-B3L Conforms to E8018-B3LH4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 8018-B3L Code and Specification Data: AWS A5.08 0. psi (MPa) Tensile Strength. 7/32" (5. ASME SFA 5. Arc characteristics are stable and spatter is minimal.000 (538) 93.1% Mo steels.04 Mn 0.017 0. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 78. 4:00 PM . 5/32" (4. A335-P5. 3/16" (4.0 mm). Applications tend to be in the petrochemical and petroleum industries.011 Preheat: The recommended preheat temperature for 5CrMo steels is 400-500°F depending on thickness.Atom Arc 8018-B6L AWS Class E8018-B6L Conforms to E8018-B6LH4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 8018-B6L Code and Specification Data: AWS A5.4 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-29 GEN-26110_01.55 Ni 0.2 mm).000 (656) 81.5. Standard Diameters and Packages 3/32" (2. Typical Mechanical Properties Stress Relieved 1 hr.8 mm). @1375°F (745°C) Yield Strength.04 Mn 0. ASME SFA 5.62 Si 0. 1/4" (6.43 Mo 0.4 mm).05 0. 1/8" (3.015 0. A387-Gr5 and similar steels.300 (561) 25 Typical Undiluted Weld Metal Analysis (%) C 0. psi (MPa) Tensile Strength. Post weld heat treatment is generally required.5 Description: Atom Arc 8018-B6L deposits a low carbon 5% Cr 1/2% Mo weld metal. especially where resistance to hydrogen attack is required. psi (MPa) % Elongation in 2" (51 mm) 95.p65 29 7/10/01. It is designed for welding ASTM A200-T5.63 P S Cr 5. Preheat may also be required in welding heavy sections. Standard Diameters 3/32" (2.5.0 mm).600 (542) 94.66 Si 0. 5/32" (4. ASME SFA 5.Chromium-Molybdenum (Cr-Mo) Electrodes Atom Arc 9018-CM AWS Class E9018-B3 Conforms to E9018-B3H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 9018-B3 Code and Specification Data: AWS A5.5 Military .05 0. 1/4" (6.MIL-E-0022200/8. heat exchangers.1% Mo steels commonly found on pressure vessels.200 (650) 23 Typical Undiluted Weld Metal Analysis (%) C 0. 1/8" (3. @1275°F (691°C) @1275°F (691°C) Yield Strength. 8 hrs.p65 30 7/10/01.07 Mn 0.014 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone. MIL-9018-B3 ABS .25 Mo 1. 7/32" (5. 3/16" (4.48 P S Cr 2.5 Description: The principal application of Atom Arc 9018-CM electrodes is welding the nominal 2-1/2% Cr . psi (MPa) Tensile Strength. Typical Mechanical Properties Stress Relieved 1 hr.500 (686) 23 78.6 mm). psi (MPa) % Elongation in 2" (51 mm) 83.4 mm).2 mm).019 0.AWS A5.8 mm).4 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Atom Arc Electrodes listed on page 1-43 1-30 GEN-26110_01. and other related components.300 (574) 99. 4:00 PM . 400 (470) 120. @1375°F (746°C) Yield Strength.1% Mo steels known by the designations T91. Typical Mechanical Properties Stress Relieved 1 hr.Atom Arc 9018-B9 AWS Class E9018-B9 Conforms to E9018-B9H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 9018-B9 Code and Specification Data: AWS A5.8 mm).1 Mn 1. Standard Diameters 3/32" (2.0 Ni 0. 1/8" (3.4 mm).5. 5/32" (4.5 Description: Atom Arc 9018-B9 is designed to weld the modified 9% Cr . Post weld heat treatment is generally required. and oxidation and corrosion resistance at elevated temperatures. 4:00 PM . psi (MPa) Tensile Strength.1 0.01 Preheat: The recommended preheat temperature for 9CrMo steels is 450-550°F depending on thickness.0 Si 0.0 mm).6 mm).2 Mo 1.200 (637) 18 Typical Undiluted Weld Metal Analysis (%) C 0.p65 31 7/10/01. 1/4" (6. P91 or Grade 91. 3/16" (4. ASME SFA 5.2 mm). and fatigue. toughness.01 0.0 Cu 0. psi (MPa) % Elongation in 2" (51 mm) 104. 7/32" (5.4 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-31 GEN-26110_01.2 P S Cr 9. These steels are designed to provide improved creep strength. 5.0 mm). iron powder low hydrogen electrode.26 0. Standard Diameters 3/32" (2.-lbs.500 (470) Tensile Strength.500 (579) 82. 60°F (16°C) 160 (217) 172 (233) -50°F (-46°C) 108 (146) 106 (144) *Stress Relieved plates welded at 450°F interpass Typical Undiluted Weld Metal Analysis (%) C 0. 50 hrs.Nickel (Ni) Steel Electrodes Atom Arc 8018-SR AWS Class E8018-G Conforms to E8018-GH4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 8018-SR Code and Specification Data: AWS A5.8 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-32 GEN-26110_01.-lbs.000 (493) 68.05 Si 0. Preheat may also be required in welding heavy sections. ASME SFA 5. (J) Stress Relieved* 20 hrs. @1150°F @1150°F (621°C) (621°C) ft.007 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone.5 Description: Atom Arc 8018-SR is an all-position. 1/8" (3. psi (MPa) 85.p65 32 7/10/01.000 (562) % Elongation in 2" (51 mm) 29 30 32 % Reduction in Area 75 76 76 Typical Charpy V-Notch Impact Properties 8 hrs.08 Mn 1. @1150°F @1150°F (621°C) (621°C) Yield Strength.4 mm). 50 hrs. Typical Mechanical Properties 8 hrs.30 P S Ni 0.98 Mo 0. @ 1150°F (621°C) Stress Relieved* 20 hrs.000 (587) 84. The moisture resistance and welder appeal is similar to other Atom Arc electrodes. psi (MPa) 71. 3/16" (4.2 mm).000 (490) 72. 4:00 PM .-lbs. (J) ft. @ 1150°F (621°C) ft. Atom Arc 8018-SR was developed to maintain 80 ksi (552 MPa) after 50 hours stress relieved.014 0. 5/32" (4. (J) 165 (224) 114 (155) Testing Temp. 000 (513) 85.3-3YH Description: Atom Arc 8018 electrodes deposit 1% Ni weld metal.5.5 Military .6 mm). @1150°F (621°C) 70. psi (MPa) % Elongation in 2" (51 mm) 74. 3/16" (4. 1/8" (3.2 mm). They are used primarily to weld high-tensile steels in the 70-80 ksi (483-552 MPa) tensile strength range. 5/32" (4.-lbs.4 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Atom Arc Electrodes listed on page 1-43 1-33 GEN-26110_01. (J) 124 (168) 114 (155) Stress Relieved 8 hrs. 1/4" (6.014 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone.p65 33 7/10/01.017 0. MIL-8018-C3 ABS . 7/32" (5. psi (MPa) Tensile Strength.95 0. 3Y Lloyds .000 (483) 81. @1150°F (621°C) ft.AWS A5.5.4 mm). 4:00 PM .Nickel (Ni) Steel Electrodes Atom Arc 8018 AWS Class E8018-C3 Conforms to E8018-C3H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 8018-C3 Code and Specification Data: AWS A5.MIL-E-0022200/1. Preheat may also be required in welding heavy sections. ASME SFA 5. Typical Mechanical Properties As Welded Yield Strength.400 (562) 30 Typical Charpy V-Notch Impact Properties As Welded ft.-lbs.05 Mn 1.30 P S Ni 0. especially where notch toughness at temperatures as low as -40°F (-40°C) is required.10 Si 0. Standard Diameters 3/32" (2. -20°F -40°F (-29°C) (-40°C) Typical Undiluted Weld Metal Analysis (%) C 0.8 mm).0 mm). (J) 129 (175) 115 (156) Testing Temp.300 (589) 30 Stress Relieved 8 hrs. 04 Mn 1. Preheat may also be required in welding heavy sections.5 ABS .2 mm).30 P S 0.6 mm).-lbs.10 Typical Undiluted Weld Metal Analysis (%) Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone. (J) 64 (87) Yield Strength.200 (519) 90. 1/8" (3.-lbs. 3/16" (4. 3Y Lloyds .500 (550) 75. (J) 47 (64) Si 0. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area Typical Charpy V-Notch Impact Properties As Welded ft.3-3YH Description: Atom Arc 8018-C1 electrodes deposit weld metal which contains nominal 2-1/3% Ni. 1-45 1-34 GEN-26110_01. -75°F (-59°C) C 0. Standard Diameters 3/32" (2. ASME SFA 5. Their principal use is in the welding of nickel-bearing steels for low temperature applications where toughness of the weld metal at low temperature is important.016 0.5. 7/32" (5.p65 34 7/10/01. 4:00 PM .000 (593) 30 30 73 74 Stress Relieved 1 hr.300 (623) 86. @1150°F (621°C) ft. Typical Mechanical Properties Stress Relieved 1 hr.8 mm).Nickel (Ni) Steel Electrodes Atom Arc 8018-C1 AWS Class E8018-C1 Conforms to E8018-C1H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 8018-C1 Code and Specification Data: AWS A5. 1/4" (6.4 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters pg. 5/32" (4.5.0 mm).AWS A5.58 Testing Temp.4 mm).015 Ni 2. psi (MPa) Tensile Strength. As Welded @1150°F (621°C) 80. p65 35 7/10/01.09 1. 4:00 PM .High Strength Electrodes Atom Arc 9018SR AWS Class E9018-G Conforms to E9018-GH4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 9018-G Code and Specification Data: AWS A5. 5/32" (4. @1150°F (621°C) 87.5-96.0 mm). 60°F -50°F (16°C) (-46°C) Typical Undiluted Weld Metal Analysis (%) C Mn Si P S Cr Ni Mo V Cu 0.-lbs.30 0. 3/16" (4.5 Description: Atom Arc 9018SR is an all-position.4 mm).45 0. 1/8" (3.8 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Atom Arc Electrodes listed on page 1-43 1-35 GEN-26110_01.100 (601) 99. The "G" classification of 9018SR is the result of higher Mn and Mo levels and a maximum Ni of 1.01 0.03 1.009 0. low hydrogen iron powder electrode with outstanding moisture resistance and welder appeal.) Stress Relieved 20 hrs. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area Typical Charpy V-Notch Impact Properties Stress Relieved 20 hrs.01 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone. ASME SFA 5.016 0.2 mm). @1150°F (621°C) ft.60 0. Standard Diameters 3/32" (2.05 0. Preheat may also be required in welding heavy sections. (J) 91 (123) 36 (49) Testing Temp. Typical Mechanical Properties (@450° Interpass Temp.100 (684) 24 68 Yield Strength.1%. psi (MPa) Tensile Strength. 800 (654) 28 69 Stress Relieved 24 hrs. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 83.61 Mo 0.900 (579) 94.High Strength Electrodesctrodes Atom Arc 9018 AWS Class E9018-M Conforms to E9018-MH4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 9018-M Code and Specification Data: AWS A5.p65 36 7/10/01. -60°F (-51°C) Typical Undiluted Weld Metal Analysis (%) C 0.-lbs.05 Mn 1.300 (637) 27 72 Typical Charpy V-Notch Impact Properties As Welded ft.3Y Lloyds . and other high-tensile.017 0. (J) 66 (92) Testing Temp.10 Si 0.-lbs. HY-80 and HY-90 steels. Standard Diameters 3/32" (2. 3/16" (4.4 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-36 GEN-26110_01.014 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone. MIL-9018-M ABS . 1/4" (6.6 mm). @1100°F (593°C) ft.2 mm). (J) 60 (81) Stress Relieved 24 hrs.5. ASME SFA 5.0 mm). 5/32" (4.31 P S Ni 1. @1100°F (593°C) 68. quenched and tempered steels. 1/8" (3. psi (MPa) Tensile Strength.4 mm).3YH Description: Atom Arc 9018 electrodes are used for attachment welds on T1. 4:00 PM .8 mm).MIL-E-0022200/1. Preheat may also be required in welding heavy sections.5 Military . Typical Mechanical Properties As Welded Yield Strength. 7/32" (5.100 (470) 92.28 0. 4:00 PM . Standard Diameters 1/8" (3. Typical Mechanical Properties As Welded Yield Strength.28 P S Ni 1. Atom Arc 10018 can be used to weld HY-80 and T-1 steel.4 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Atom Arc Electrodes listed on page 1-43 1-37 GEN-26110_01. (J) 46 28 (62) (38) Typical Undiluted Weld Metal Analysis (%) C 0.000 (683) 108.5.2 mm). Good notch toughness at temperartures as low as -60°F (-51°C) is possible with this electrode.6 mm).014 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone.000 (745) 24 64 Typical Charpy V-Notch Impact Properties Testing Temp.8 mm). psi (MPa) Tensile Strength.p65 37 7/10/01. 1/4" (6.0 mm). -40°F -60°F (-40°C) (-51°C) As Welded ft.05 Mn 1. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 99.-lbs.50 Si 0. 7/32" (5. 5/32" (4.Atom Arc 10018 AWS Class E10018-M Conforms to E10018-MH4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 10018-M Code and Specification Data: AWS A5.5 Description: Atom Arc 10018 electrodes are used primarily for applications which require weld joints of at least 100 ksi (690 MPa) tensile strength.014 0.30 0.70 Mo 0. 3/16" (4. good ductility and crack resistance. ASME SFA 5. Preheat may also be required in welding heavy sections. 30 Typical Charpy V-Notch Impact Properties As Welded ft. 4:00 PM . (J) 55 (75) 48 (65) 44 (60) Si 0.0 mm).5 Military . (-18°C) (-40°C) (-51°C) Mn 1. 1/8" (3. psi (MPa) Tensile Strength. 7/32" (5.AWS A5. Atom Arc “T” electrodes are suitable for many other applications.000 (793) 112. thus giving 100% design joint efficiency.4 mm) Packaged in Hermetically Sealed Containers (HSC) 1-38 GEN-26110_01. 1/4" (6. In addition.High Strength Electrodesr Atom Arc T AWS Class E11018-M Conforms to E11018-MH4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 11018-M Code and Specification Data: Description: AWS A5. When Atom Arc T is used to weld other steels.1 ABS .-lbs. MIL-11018-M Atom Arc T was developed for welding T-1 steel in all applications.30 P S 0. @1025°F (552°C) ft.018 0. Under conditions of extreme cold. Mechanical properties of the welded joints equal or exceed the properties of the base steel in either the as welded or stress relieved condition. it is always advisable to warm the base metal to about 60°F (16°C) in the immediate area of the joint before welding. Standard Diameters 3/32" (2. ASME SFA 5. the requirements for preheat are controlled by the hardening characteristics and thickness of the material being welded.8 mm). the use of low temperature preheat is recommended. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area Stress Relieved 1 hr. Typical Mechanical Properties Yield Strength.4 mm).000 (773) 23 23 62 63 Stress Relieved 1 hr.30 Testing 0°F -40°F -60°F C 0.MIL-E-0022200/1. particularly where high-strength welds with excellent low temperature impact properties are required.05 Temp. As Welded @1025°F (552°C) 104.015 Cr 0.800 (723) 102. (J) 50 (68) 42 (57) 25 (34) Ni 1.6 mm). 5/32" (4.400 (707) 115. 3/16" (4.75 Mo 0.-lbs.50 Typical Undiluted Weld Metal Analysis (%) Preheat: The manufacturers of the trade name steels publish preheat requirements for the various thicknesses in which the steels are supplied. When extreme ductility of the weld area is required with high-tensile steels or when welding heavy sections.1.p65 38 7/10/01.2 mm). plate and pressure vessels.016 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone. castings. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 120.-lbs. Preheat may also be required in welding heavy sections.odes Atom Arc 12018 AWS Class E12018-M Conforms to E12018-MH4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 12018-M Code and Specification Data: AWS A5.8 mm). high-tensile steels where welds of 120 ksi (828 MPa) minimum tensile strength are required. Typical Mechanical Properties As Welded Yield Strength. 3/16" (4. ASME SFA 5.400 (920) 18 56 Typical Charpy V-Notch Impact Properties Testing Temp. -60°F (-51°C) As Welded ft.5 Description: Atom Arc 12018 is recommended for use in fabrication of low-alloy.34 P S Cr 0. 5/32" (4. 7/32" (5.45 0. psi (MPa) Tensile Strength. Standard Diameters 3/32" (2. 4:00 PM . 1/4" (6.019 0.4 mm).06 Mn 1. (J) 26 (35) Typical Undiluted Weld Metal Analysis (%) C 0. Atom Arc 12018 is typically used to weld forgings.0 mm).2 mm).65 Si 0. 1/8" (3.85 Ni 2.00 Mo 0.500 (831) 133.5.p65 39 7/10/01.4 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 Additional Atom Arc Electrodes listed on page 1-43 1-39 GEN-26110_01.6 mm). Standard Diameters 1/8" (3.-lbs. A242.55 0. E55018-W Description: Atom Arc 8018-W electrodes are designed specifically for welding the low-alloy.04 Mn 1. such as ASTM A588. psi (MPa) % Elongation in 2" (51 mm) 83. Cor-Ten.400 (575) 92.0 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-40 GEN-26110_01.43 P S Cr 0. Typical Mechanical Properties As Welded Yield Strength.014 Preheat: Preheat should be used on hardenable steels to prevent the formation of a hard heat-affected zone.Special Purpose Electrode Atom Arc 8018-W AWS Class E8018-W2 Conforms to E8018-W2H4R AC-DCEP (Electrode Positive) Electrode Imprint Marking: 8018-W Code and Specification Data: AWS A5.016 0. The uniform color blend of weld deposit with “weathered” steel makes these electrodes an excellent choice when architectural appearance is important.5. and Mayari R®.50 Ni 0. (J) 90 (122) Typical Undiluted Weld Metal Analysis (%) C 0. 4:00 PM .00 Si 0. ASME SFA 5. Preheat may also be required in welding heavy sections. high-strength “weathering” steels.3.p65 40 7/10/01.60 Cu 0.900 (641) 27 Typical Charpy V-Notch Impact Properties Testing Temp. psi (MPa) Tensile Strength. 5/32" (4. 0°F (-18°C) As Welded ft.5 CWB-CSA W48.2 mm). psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 121. Each electrode has a smooth arc action with practically no spatter and deposits a smooth uniform weld bead. 5/32" (4.000(1124) 16 36 Typical Undiluted Weld Metal Analysis (%) C 0. as well as steel castings with comparable hardening characteristics.Heat Treatable Electrodes These heat-treatable electrodes are named after the types of steel they are designed to weld.000 (834) 138. low-alloy steels such as SAE 4130 and 8630. psi (MPa) Tensile Strength. eliminates starting porosity. including Atom Arc 4130.30 Mo 0. While the weld metal composition does not necessarily match that of the steel.8 mm). The iron powder in the coating permits the use of higher welding currents which increases the deposition rate.20 Mn 1. in order to prevent cracking. Standard Diameters 3/32" (2. 4:00 PM .20 0. 1/4" (6. and greatly increases operator efficiency. iron powder. Atom Arc 4130 No AWS Class AC-DCEP (Electrode Positive) Electrode Imprint Marking: 4130 Description: Atom Arc 4130 is an all-position.015 Preheat: When heat treatable steels are welded with any ferritic electrode.50 Ni 1.p65 41 7/10/01.2 mm). Typical Mechanical Properties Oil Quenched Oil Quenched @1600°F (871°C) @1600°F (871°C) Tempered Tempered @1150°F (621°C) @950°F (510°C) Yield Strength. low hydrogen electrode developed to weld heat-treatable.4 mm). the carbon content is close and thus the tensile strength matches that of the steel throughout the full tempering temperature range.000(1048) 163.5 mm) Packaged in Hermetically Sealed Containers (HSC) Additional Atom Arc Electrodes listed on page 1-43 1-41 GEN-26110_01.0 mm). it is necessary that the weldments be preheated to 400-600°F (204-316°C). 3/16" (4.000 (951) 18 32 152.40 P S Cr 0. 1/8" (3. with the same temperature held at interpass.013 0.25 Si 0. 25 Si 0.014 Preheat: The heat treatable steels welded with Atom Arc 4130-LN must be preheated within a 400-600°F (204-316°C) range.0 49.000 131.C.2 mm). Standard Diameters 1/8" (3. MR 01-75 for use on oil field equipment in sour (H2S) gas and oil environment. Properties are achieved with a nominal nickel analysis of less than 1%. 109.p65 42 7/10/01.500 167.014 0.400 155.0 mm).500 psi (MPa) (751) (906) (976) (1045) (762) Tensile Strength. thus assuring excellent usability and operating characteristics. 8630 and the like. thereby complying with N. Typical Mechanical Properties Oil Quenched From: 1600°F (871°C) 1600°F 1 hr. (871°C) Tempered 900°F @ 1000°F (482°C) (537°C) Water Quenched From: 1 hr.400 141. To prevent hardening of the heat affected zone. Atom Arc 4130-LN incorporates the standard Atom Arc flux formula.80 Mo 0.000 144. 5/32" (4. a similar interpass temperature must be maintained.8 of Area Typical Undiluted Weld Metal Analysis (%) C 0.16 0.500 110.500 151.6 47. 125.26 Mn 1.Heat Treatable Electrodes Atom Arc 4130-LN No AWS Class AC-DCEP (Electrode Positive) Electrode Imprint Marking: 4130LN Description: Atom Arc 4130-LN is an all-position iron powder. Tempered @ 1600°F (871°C) 1200°F (649°C) 1625°F (885°C) 1100°F (593°C) 1600°F (871°C) 1000°F (537°C) Yield Strength.000 135.A. 4:00 PM . low hydrogen electrode with a specially formulated weld metal analysis to match heat treating properties of AISI 4130. 3/16" (4.000 psi (MPa) (862) (996) (1072) (1151) (931) % Elongation 21 15.5 44.47 P S Cr 0.5 16 14 17 in 2" (51 mm) % Reduction 58.6 52.E.8 mm) Packaged in Hermetically Sealed Containers (HSC) Recommended Welding Parameters page 1-45 1-42 GEN-26110_01.49 Ni 0. p65 43 7/10/01.Additional Atom Arc Electrodes* Atom Arc 7018-M (E7018M) Atom Arc 8018-N (E8018-C2) Atom Arc 10018-M1 (No AWS Class) Atom Arc 10018-MM (E10018-D2) Atom Arc 12018-M2 (No AWS Class) Atom Arc 8018-NM (E8018-NM1) Atom Arc 4140 (No AWS Class) Atom Arc 4340 (No AWS Class) * Note: For technical information contact the Marketing Department NOTES 1-43 GEN-26110_01. 4:00 PM . 3) 3/16 (4.6 (14.8 5.3) (28.2mm).6) 18 (450) 3.4) Electrode Dimension Conversion Chart Diameter Inches mm 5/64 3/32 1/8 5/32 3/16 7/32 1/4 5/16 2.5) 7/32 (5.0mm) are all position electrodes. (mm) Length in.8mm).ATOM ARC ® Iron Powder Low Hydrogen Electrodes Welding Procedure: Experienced welders find Atom Arc electrodes surprisingly easy to use compared to conventional low hydrogen electrodes and quite different from ordinary mild steel electrodes. Starting Technique — Strike electrode ahead of the usual starting point and back step to the previous bead.2) 14 14 (350) (350) 21.0 2.6mm).4) (3. 3/16" (4. 4:00 PM .p65 44 7/10/01. (kg) 3/32 1/8 (2. Do Not Use a Whipping Technique — This should not be used with a 7018 electrode.2 4.4) 18 (450) 2. Weaving may be used as long as a short arc length is maintained.4mm) diameter electrodes are recommended for flat or horizontal fillet work only.4mm). 1/4" (6.8 (8. in. Use a straightforward progression in all positions.4 8.0 4. Reduce arc length to proper height and proceed.0 Length Inches mm 12 12 14 14 14 18 18 18 300 300 350 350 350 450 450 450 1-44 GEN-26110_01. Diameters 3/32" (2.7) 5/32 (4.8) 14 (350) 6.6 6.4 3. The following steps should be taken to obtain maximum performance from these electrodes.0 13.0) 14 (350) 9. 1/8" (3. 7/32" (5. ATOM ARC Electrodes Per Pound (kg) Diam. 5/32" (4.2 (20.4) 1/4 (6.0 (46. (mm) Pieces / lb. Proper Current — Set the power source for the proper amperage on either DCEP (Electrode Positive) or alternating current.9 (6. 3% 46.8 4..6% 38.7 2. Efficiency Amperage Amperage (kg/hr) % 70-100 90-160 90-160 130-220 130-220 200-300 200-300 250-350 250-350 300-400 300-400 90 120 140 140 170 200 250 250 300 300 350 1.9) (3.8% 43.1% 46.5% 41.2% 57.2) (1. E8018.6) 1/4 (6.3% 62.0 74.5% 56.5) (3. 4:00 PM .0) 3/16 (4.6 2.0 77.0% 43.3% 57. (mm) 3/32 (2.4 74./hr.7 3.9% 62.3) (3.7% 1-45 GEN-26110_01.3% 62.0% 54.6% 71.5% 66.2% 66.4% 55.0% 64.6% 40.6% 50.5% 53.6 70.Atom Arc Coated Electrodes Deposition Data and Current Ranges* Electrode Diameter in..8% 50.p65 45 7/10/01.4 6.7) (2.1% 55.4) Deposition Range Optimum Rate lbs. Stub Loss Correction Table for Coated Electrodes Deposition Efficiency 12" (300 mm) Electrode 60% 65% 70% 75% 80% 14" (350 mm) Electrode 60% 65% 70% 75% 80% 18" (450 mm) Electrode 60% 65% 70% 75% 80% 2" 3" 4" 5" (50 mm) (75 mm) (100 mm) (125 mm) STUB STUB STUB STUB 50.0% 53.6% 57.2% 60.7 (0.5% 54.6 75.8% 45.3% 46.0 E7018.5 76.3 71.4% 50.3% 62.0% 37.2% 58.2% 58.2% 35. *Note: Efficiencies for coated electrodes do not include stub loss.7% 52.4% 43.9 75.6% 50.2) (1.9 5.8) (1.0 78.9% 40.2% 51.0% 48.9% 50.4) 1/8 (3.2 7.9) 66.4) (2.8) 7/32 (5.7% 46.1 3.5% 66.3% 42.2) 5/32 (4.7 8.8% 46.1% 45.3% 68.7% 62. etc.1% 51.0 73.4% 58.4) (1.0% 54.6% 51.7% 60.0% 48.0% 47.0% 53.0% 58.5 7.5% 54.2) (2. p65 46 7/10/01. 4:00 PM .NOTES 1-46 GEN-26110_01. ........................................... 2-13 Arcaloy Stainless Bare Wires (Description) ........ 2-18 Arcaloy Stainless Steel Metal Core Wires. 2-8 Nickel Steel Alloy Covered Electrodes ...... 2-25 Shield-Bright and Shield-Bright X-tra Gas Shielded Flux Cored Stainless Wires (Description) .................................. 2-9 Additional Arcaloy Covered Electrodes ............... 4:01 PM ... 2-12 Deposition Rates and Efficiencies AC/DC and Lime Electrodes ....................... 2-14 Stainless Steel Bare Wires ........... Shield-Bright X-tra Stainless Steel Cored Wires ....... 2-34 Core-Bright Stainless Steel Cored Wires ............................ 2-27 2-31 2-32 2-33 Core-Bright Self Shielded Cored Wires (Description) ........................ 2-10 Current Ranges Covered Stainless Steel Electrodes .... 2-24 Suggested Welding Parameters ........... 2-11 Current Ranges Covered Nickel Alloy Electrodes .......... Shield-Bright Welding Parameters ................... 2-3 Stainless Steel Specialty Alloys ....... 2-10 Additional Nickel Steel Alloy Electrodes ...... 2-19 Stainless Steel Metal Core Wire ...................................p65 1 7/10/01........ Shield-Bright X-tra Welding Parameters ............ 2-17 Deposition Data Arcaloy Bare Wire ............... 2-22 Arcaloy Metal Core Wire Suggested Welding Parameters . 2-36 Core-Bright Welding Parameters ................. 2-2 Arcaloy Stainless Steel Covered Electrodes ...................... 2-26 Shield-Bright Stainless Steel Cored Wires ................STAINLESS STEEL PRODUCTS Section 2 DESCRIPTION PAGE Arcaloy Stainless Steel Electrode Coatings .................. 2-13 Stub Loss Correction Table for Coated Electrodes ... 2-37 2-1 GEN-26110_02.............. 2-35 Additional Stainless Steel Cored Wires ....................................... 2-23 Nickel-Arc & Nicore Cast Iron Covered Electrodes & Wire .................... 2-20 Additional Arcaloy "MC" Wires ........ 2-15 Additional Stainless Bare Wires .................... coatings can be used with alternating or direct current and have the suffix -16. They give the cleanest weld metal. which is usually the lowest oxygen and inclusions and are more resistant to moisture and porosity. The major component is rutile. The arc is stable. also known as lime fluorspar or basic. These AC-DC electrodes are the most popular type. This can be ideal for corrosion resistance. radiographic standards.ARCALOY ® Stainless Steel Covered Electrode Coatings Coating Types. They also have good allposition characteristics and are often chosen for site work. but for critical mechanical applications. They are normally usable only with direct current and should be the choice of the most demanding applications. are generally associated with the suffix -15 designation. Arcaloy AC-DC electrodes give good out-of-position characteristics. 2-2 GEN-26110_02. but in addition. Lime... the use of a lime or even an AC-DC coating is preferred.p65 2 7/10/01. Penetration is complete and the weld metal is free from porosity.coatings are also titania based. These electrodes are very easy to use on AC as well as DC and have the suffix -17.. AC-DC.. The mechanical properties of AC-DC weld metals are similar to weld metal from lime coated electrodes except it can be stronger with good ductility. The acid slag tends to give the lowest carbon levels and higher silicon levels.. The weld bead is concave and has minimal ripple. smooth.Factors such as coating type and core wire analysis can affect the corrosion resistance and mechanical properties of the weld metals as well as the equipment that must be used. Each of the three coating types has its own area of application. flat or slightly concave with straight-line feathered edges. 4:01 PM . with fine spray weld metal transfer and the bead is uniform.. grinding and polishing time. Slag is easily and completely removed without secondary film which means less cleaning. more crack resistant and have higher corrosion resistance. bead shape required and the total economics of making the joint. The weld metal tends to be tougher. These Arcaloy Plus electrodes give a smooth spray transfer and produce very low levels of spatter.coatings.. also known an titania. position of welding.. more ductile. Arcaloy Plus coated electrodes were developed for application where the weld bead must be smooth and blend into the base metal to minimize grinding where a crevice can cause corrosion. and have the following characteristics: excellent starting properties are obtained with all types of AC welding equipment. contain a high proportion of silicates and other acid components. Plus. with some limestone which is why the coating type is sometimes referred to as basic-rutile. 6 0.0 8 Arcaloy 308L Plus electrodes have a heavy coating.6 9.4 Class E308/308H-15 & -16 ABS-E308/308H-16 Tensile Strength 80.000 psi (552 to 621 MPa) % Elongation in 2" (51 mm) 40 to 50 Carbon 0.7 Silicon 0.4 ASME SFA 5.4 Class E308/308L-15 & -16 MIL-E-22200/2. The excellent wetting action and very fine ripple minimize crevice corrosion and grinding time. Weld deposit analyses are made on every lot of Type 308L to insure that this rigid specification is maintained.8 19. produce a concave bead with minimum ripple and the slag is virtually self-cleaning.04% minimum. providing service temperature is less than 500°F (260°C). Type 308L is used extensively for welding of chemical plant equipment.Stainless Steel Covered Electrodes Type Specifications Typical Mechanical Properties As Welded Typical Undiluted Weld Metal Analysis % wt Arcaloy 308L AWS A5.04-0. Arcaloy 308L Plus AWS A5. it can be used to weld type 304H and similar applications where improved creep strength is required.000 psi (586 to 655 MPa) % Elongation in 2" (51 mm) 40 to 50 Carbon Manganese Silicon Chromium Nickel FN 0. In addition.4 Class E308/308L-17 Tensile Strength 83.02 0.6 FN Arcaloy 308/308H can be used in all the applications specified for 308.04% carbon in the weld metal. and may be used successfully for welding types 304.03 1. 5 Recommended Welding Parameters page 2-11 Additional Arcaloy Electrodes listed on page 2-10 2-3 GEN-26110_02. For welding types 304. 321 and 347 steels.8 Nickel 9.5 10. 308 and 308L when bead appearance is important. 304L.700 psi (577 MPa) % Elongation in 2" (51 mm) 52 Carbon Manganese Silicon Chromium Nickel FN 0. This electrode deposits a maximum of .p65 3 7/10/01.4 ASME SFA 5.08 Manganese 1.7 0. Arcaloy 308L minimizes the formation of chromium carbides in the weld metal.4 19. The low carbon content helps to prevent carbide precipitation.5 Chromium 19.7 8 Arcaloy 308L was developed for welding 304L.4 ASME SFA 5.000 to 90. MIL-308L-15 & -16 CWB-E308L-16 Tensile Strength 85.000 to 95. Carbon content 0. 4:01 PM . Arcaloy 308/308H AWS A5. 5 23.4 ASME SFA 5. For welding carbon steel to stainless steel for service below 600°F and for the first layer when cladding.7 0.8 23.5 13.7 Silicon 0.5 Nickel 13. It is also used for welding mild or carbon steel to stainless steel provided the service temperature is less than 750°F (400°C). or welding molybdenum-containing austenitic stainless steel — to carbon steel. Arcaloy 309/309H AWS A5.7 23.0 13.4 Class E309/309L-15 & -16 CWB-E309L-16 Tensile Strength 80.000 psi (586 to 655 MPa) % Elongation in 2" (51 mm) 35 to 45 Carbon Manganese Silicon Chromium Nickel Molybdenum FN 0. 0.4 Class E309-15 & -16 MIL-E-22200/2. Recommended Welding Parameters page 2-11 Additional Arcaloy Electrodes listed on page 2-10 2-4 GEN-26110_02.04-0. Carbon content 0.4 ASME SFA 5.4 Class E309Mo/ E309MoL-15 & -16 Tensile Strength 85.5 FN 15 Arcaloy 309L Plus electrodes have a heavy coating and produce a concave bead with minimal ripple.02 0.p65 4 7/10/01.Stainless Steel Covered Electrodes Type Specifications Typical Mechanical Properties As Welded Typical Undiluted Weld Metal Analysis % wt Arcaloy 309L AWS A5. It is used primarily for welding type 316L and 316 clad steels.6 Chromium 23.03 1.4 ASME SFA 5. 6 Arcaloy 309MoL AWS A5.000 to 95. 4:01 PM . Carbon content 0.0 2.5 12.000 psi (552 to 621 MPa) % Elongation in 2" (51 mm) 35 to 45 Carbon Manganese Silicon Chromium Nickel FN Arcaloy 309L is used in the overlay of steel where intergranular corrosion must be kept to a minimum.000 to 90.03 1.4 ASME SFA 5.000 to 95.4 Class E309/309L-17 Tensile Strength 85. provided the service temperature is less than 600°F (316°C).000 psi (586 to 655 MPa) % Elongation in 2" (51 mm) 35 to 45 Carbon 0.5 20 Arcaloy 309MoL is designed for applications requiring molybdenum with a standard 309L analysis.04% minimum.000 psi (586 MPa) % Elongation in 2" (51 mm) 37 Carbon Manganese Silicon Chromium Nickel 0.7 0.3 9 Arcaloy 309L Plus AWS A5.08 Manganese 1. The slag is virtually self-cleaning.0 FN Arcaloy 309/309H is used for welding type 309 base metal for all service temperatures designed for 309.8 0.04% maximum. MIL-309-15 & -16 ABS-309-16 Tensile Strength 85. 4 Class E316/316L-17 Carbon 0. MIL-312-15 & -16 Tensile Strength 110. The slag is virtually self-cleaning. chlorides and cellulose solutions.000 psi (586 to 655 MPa) % Elongation in 2" (51 mm) 35 to 45 Carbon Manganese Silicon Chromium Nickel FN 0.p65 5 7/10/01. For welding 316 & 316L stainless when bead appearance is important. Service temperature should be less than 750°F (400°C) Arcaloy 316/316H AWS A5.4 26.000 to 95. Molybdenum increases the resistance to pitting corrosion caused by corrosive media such as sulfuric and sulfurous acids. and 502 with Arcaloy 310 or 309 where field welding is done and where it is not possible to preheat or anneal after welding. Arcaloy 316L Plus AWS A5.7 Silicon 0.Stainless Steel Covered Electrodes Type Specifications Typical Mechanical Properties As Welded Typical Undiluted Weld Metal Analysis % wt Arcaloy 310 AWS A5.4 Chromium 14.7 FN 7 Arcaloy 316L Plus electrodes have a heavy coating and produce a concave bead with minimal ripple.4 ASME SFA 5.0 Molybdenum 2.0 0 Arcaloy 310 electrodes were developed for the welding of type 310 stainless steel.000 psi (552 to 621 MPa) % Elongation in 2" (51 mm) 22 to 25 Carbon Manganese Silicon Chromium Nickel FN 0.8 0.12 1. based upon performance.000 to 120. MIL-316-15 & -16 ABS-316/316H-16 Tensile Strength 85.0 21.4 Class E312-15 & -16 MIL-E-22200/2. Carbon content 0. 430.0 Nickel 12. sulphites.2 FN 4 Arcaloy 316/316H can be used in applications where 316 stainless needs improved creep strength.08 Manganese 1.5 50 Arcaloy 312 electrodes were originally designed for welding high tensile alloys to high temperature heat-resistant alloys on turbo-jet engines. However. 4:01 PM .6 Silicon 0. Arcaloy 310 weld deposit exhibits the same chemical analysis and oxidation resistance as the base plate metal.0 9.04-0.000 psi (586 to 655 MPa) % Elongation in 2" (51 mm) 35 to 45 Carbon 0.000 to 95.000 psi (759 to 828 MPa) Yield Strength 80.0 Nickel 12.4 ASME SFA 5. The high strength of the “all weld metal” deposit is usually reduced by dilution with the dissimilar base metal.15 1. Tensile Strength 77.04% minimum.4 ASME SFA 5. MIL-310-15 & -16 Tensile Strength 85.02 Manganese 0. Arcaloy 312 AWS A5. It is considered standard practice to weld types 410.7 0.4 Class E310-15 & -16 MIL-E-22200/2.0 Molybdenum 2.4 ASME SFA 5.000 to 90.4 Class E316/316H-15 & -16 MIL-E-22200/2.5 29. these electrodes have found wide acceptance for the welding of newly developed high yield steels and abrasion resistant and dissimilar steels.6 Chromium 18.500 psi (534 MPa) % Elongation in 2" (51 mm) 45 2-5 GEN-26110_02. -lbs.000 to 90.5 19.0 0.0 13.) Magnetic Permeability 1.7 3.4 ASME SFA 5.5 0. Recommended Welding Parameters page 2-11 2-6 GEN-26110_02.5 19.2 2.5 18.04 1.000 psi (552 to 621 MPa) % Elongation in 2" (51 mm) 35 to 45 Carbon Manganese Silicon Chromium Nickel Molybdenum 0.Stainless Steel Covered Electrodes Type Specifications Typical Mechanical Properties As Welded Typical Undiluted Weld Metal Analysis % wt Arcaloy 316LF5 AWS A5.p65 6 7/10/01.5 (2. (47J) 32 mils (0.2 FN 5 min.6 0.4 Class E316L-15 Tensile Strength 85. For service temperataures above 750°F (400°C) use Arcaloy 308H.03 2. MIL-317-15 & -16 Tensile Strength 80.4 ASME SFA 5. 4:01 PM .8 0.000 psi (552 to 621 MPa) % Elongation in 2" (51 mm) 35 to 45 Carbon Manganese Silicon Chromium Nickel Molybdenum 0.04% carbon in the weld deposit.4 Class E316/316L-15 & -16 MIL-E-22200/2. MIL-E347-15 & -16 Tensile Strength 85.0 12.05 0.5 FN 9 Arcaloy 317L electrodes are recommended for welding type 317 & 317L with a maximum 0.E.3 2.0 max.4 ASME SFA 5. Arcaloy 316L F5 is similar to Arcaloy 316L except the composition is balanced to give a weld deposit with a minimum ferrite number of 5. Arcaloy 317L AWS A5.10 µ Cryoarc 316L electrodes are designed to be used in cryogenic applications where impact toughness is required. Cryoarc electrodes can also be used where low magnetic permeability is required.000 to 95.5 9.000 to 90.0 12. Arcaloy 347 AWS A5.4 ASME SFA 5.4 Class E347-15 & -16 MIL-E-22200/2. The higher molybdenum content of these electrodes as compared to Arcaloy type 316L further reduces the susceptibility of pitting corrosion. Cryoarc 316L AWS A5.03 1.8 FN 8 Arcaloy 347 electrodes are especially designed for welding types 347 and 321 alloys. Carbon Manganese Silicon Chromium Nickel Molybdenum Nitrogen FN 0.03 1. MIL-316L-15 & -16 CWB-E316L-16 Tensile Strength 80.000 psi (586 to 655 MPa) % Elongation in 2" (51 mm) 35 to 45 Carbon Manganese Silicon Chromium Nickel Niobium 0.2 0.6 19.000 psi (586 to 655 MPa) % Elongation in 2" (51 mm) 35 to 45 Impact toughness @-320°F (-196°C) 35 ft.4 Class E317/317L-15 & -16 MIL-E-22200/2.8 mm) L.7 0.000 to 95. Type 347 alloy was developed to prevent carbide precipitation. 000 psi (655 MPa) % Elongation in 2" (51 mm) =18 *Impact Toughness @-40°F (-40°C) 27 ft.5 Fully martensitic 2-7 GEN-26110_02.0 4.000 psi (931 MPa) *Yield Strength 95.-lbs.Stainless Steel Covered Electrodes Type Specifications Typical Mechanical Properties As Welded Typical Undiluted Weld Metal Analysis % wt Arcaloy 410 NiMo AWS A5. Typically.03 0. Hardness levels below 23 HRc are possible with special procedures. this electrode is used on hydroelectric turbines.p65 7 7/10/01. (37J) *Tempered at 1125°F (607°C) Arcaloy 410 NiMo is designed for the welding of CA-6NM castings.5 0. They are made on extra low carbon mild steel core wire and therefore have a welding performance similar to a 7018 electrode.4 12.7 0.4 Class E410NiMo-16 *Tensile Strength 135.4 ASME SFA 5. Carbon Manganese Silicon Chromium Nickel Molybdenum 0. 4:01 PM . These steels are designed to provide improved creep strength.400 psi (717 MPa) % Elongation in 2" (51 mm) 18 Carbon Manganese Silicon Phosphorus Sulfur Chromium Nickel Molybdenum Copper 0.1 Atom Arc 9018-B9 is designed to weld the modified 9% Cr .01 0.000 psi (827 MPa) Yield Strength 104.p65 8 7/10/01. 1/2% Mo weld metal.1 1.0 0.05 Atom Arc 8018-B6L deposits a low carbon 5% Cr.015 0. It is designed for welding ASTM A200-T5.01 9. Applications tend to be in the petrochemical and petroleum industries. and fatigue.011 5.1% Mo steels known by the designations T91. ASME SFA 5.5 Class E8018-B6L Conforms to E8018-B6LH4R Tensile Strength 81. The recommended preheat temperature for 5CrMo steels is 400-500°F depending on thickness.2 1.04 0. P91 or Grade 91.5 Class E9018-B9 Conforms to E9018-B9H4R Tensile Strength 120.Stainless Steel Specialty Alloys Type Specifications Typical Mechanical Properties As Welded Typical Undiluted Weld Metal Analysis % wt Atom Arc 8018-B6L AWS A5.5. Atom Arc 9018-B9 AWS A5.0 0. The recommended preheat temperature for 9CrMo steels is 450-550°F depending on thickness. especially where resistance to hydrogen attack is required. and oxidation and corrosion resistance at elevated temperatures.0 0.300 psi (561 MPa) Yield Strength 95.62 0. A335-P5. Post weld heat treatment is generally required. A387-Gr5 and similar steels.43 0.5.000 psi (656 MPa) % Elongation in 2" (51 mm) 25 Carbon Manganese Silicon Phosphorus Sulfur Chromium Molybdenum Nickel 0. toughness. Additional Stainless Specialty Alloys listed on page 2-10 2-8 GEN-26110_02.2 0.55 0. 4:01 PM . ASME SFA 5.63 0. Post weld heat treatment is generally required. 5 0.11 Class ENiCrMo-6 Tensile Strength 102.11 Class ENiCrFe-3 Tensile Strength 90.5 Arcaloy 8N12H has carbon 0.11 ASME SFA 5.7 15. stainless and low alloy steels. Arcaloy Ni-12 AWS A5. It can also be used to weld low alloyed steels where impact toughness is paramount. (122J) Carbon Manganese Silicon Chromium Nickel Iron Niobium 0. It has the advantage of a nickel core wire which allows higher welding currents and arc force without overheating. MIL-8N12 Tensile Strength 90. Incoloy and Monel are trademarks of the Inco family of companies.0 7.08 3.000 psi (414 MPa) % Elongation in 2" (51 mm) 40 CV @-320°F (-196°C) 90 ft.55 is designed to weld 9% nickel steels giving an optimum strength and toughness combination. Recommended Welding Parameters page 2-12 Additional Arcaloy Electrodes listed on page 2-10 2-9 GEN-26110_02.000 psi (372 MPa) % Elongation in 2" (51 mm) 40 CV @-320°F (-196°C) 65 ft.0 0.11 Class ENiCrFe-3 MIL-E-22200/3.11 ASME SFA 5.0 1.0 ESAB OK 92.Nickel Steel Alloy Covered Electrodes Type Specifications Typical Mechanical Properties As Welded Typical Undiluted Weld Metal Analysis % wt Arcaloy 8N12 and 8N12H AWS A5.04 6.04% minimum.0 1.4 15.-lbs. Arcaloy 8N12 electrodes are intended for the welding of high nickel alloys to other nickel alloys. *Inconel.0 6.000 psi (710 MPa) Yield Strength 65.p65 9 7/10/01.5 1.3 1. 4:01 PM .-lbs. ESAB OK 92.0 70.000 psi (621 MPa) Yield Strength 54. This gives welder appeal and a much better vertical fillet.8 Arcaloy Ni-12 can be used in the same applications as 8N12.04 6.000 psi (621 MPa) Yield Strength 60.7 13.-lbs.200 psi (450 MPa) % Elongation in 2" (51 mm) 40 CV @-320°F (-196°C) 63 ft. (88J) Carbon Manganese Silicon Chromium Nickel Iron Niobium 0.0 68.11 ASME SFA 5. Developed for use in LNG storage tanks.5 4.0 8.55 AWS A5. For the welding of low alloy steels to stainless steels for high temperature service and for welding Inconel* 600 for some applications.0 0.0 69. (85J) Carbon Manganese Silicon Chromium Nickel Molybdenum Niobium Tungsten Iron <0. p65 10 7/10/01. 4:01 PM .5 max.) Additional Stainless Steel Specialty Alloys Atom Arc 8018-B6 Atom Arc 8018-B8 Atom Arc 9015-B9 Additional Nickel Steel Alloy Electrodes* Arcaloy 9N10 (ENiCu-7) Arcaloy Cupro Nickel (ECuNi) * Note: For additional technical information contact the ESAB Filler Metals Marketing Department 2-10 GEN-26110_02.Additional Arcaloy Covered Electrodes* Arcaloy 308HC (MIL-308HC-15 & -16) Arcaloy 309Cb (E309Cb-15 & -16) Arcaloy 310Cb (E310Cb-15 & -16) Arcaloy 310Mo (E310Mo-15 & -16) Arcaloy 316L (E316L-16) ‡ Arcaloy 317L Plus (E317/317L-17) Arcaloy 320 (E320-15) Arcaloy 320LR (E320LR-16) Arcaloy 347 Plus (E347-17) Arcaloy 410 (E410-16) ‡ Special Order (FN 2 . GEN-26110_02.p65 Current Ranges for Covered Stainless Steel Electrodes 300 Series Flat 20-35 30-40 40-60 60-85 95-120 125-150 ——— 235-300 115-160 95-110 80-115 65-80 75-100 105-130 145-170 ——— ——— ——— 50-75 ——— 40-55 ——— 45-65 15-25 20-30 ——— ——— ——— Vertical Overhead Flat Vertical Overhead Flat ——— ——— 80-110 110-150 140-170 190-240 250-300 400 Series Mild Steel Core Wire Vertical ——— ——— 65-90 90-120 110-140 ——— ——— Overhead ——— ——— 80-100 110-140 125-165 ——— ——— Diameter in.0) 3/16 ——— (4.0) (2.2) 30-50 40-70 (Plus 60-85) 65-100 (Plus 90-120) 25-35 35-50 (40-60) 55-70 (70-80) 5/32 (4.4) 100-145 (Plus 140-165) 130-190 (Plus 180-210) 205-290 7/10/01.8) 85-100 (80-90) 100-115 150-210 115-130 1/4 (6. (mm) (1. 4:01 PM 2-11 .4) 11 1/16 5/64 3/32 1/8 (3.6) (2. 2) (4.4) (3.p65 Current Ranges for Covered Nickel Alloy Electrodes OK92. 4:01 PM .0) 80-120 120-160 140-200 65-85 100-120 120-150 70-100 120-140 140-180 55-80 80-110 110-135 50-70 80-100 100-120 55-80 90-110 120-140 65-95 80-125 105-190 150-225 7/10/01. (mm) Flat Vertical Overhead Flat Vertical Overhead 8N12 and 9N10 Cupro Nickel Flat 2-12 12 3/32 1/8 5/32 3/16 (4.8) 190-250 ——— ——— 130-170 ——— ——— (2.GEN-26110_02.55 and Ni-12 Diameter in. 5% 46.p65 13 7/10/01.5% 53.5% 56.42 3.20 7.0% 54.3% 37.0% 56.1% 42.6% 62.0% 60.0% 40.0% Electrode 75.2% 50.0% 55.2% 66.3% 46.0% (350 mm) 70.07 2.3% 54.7% 60.6% 47.1% 51.3% 57.0% 80.35 6.9% 56.50 1.Deposition Rates and Efficiencies AC/DC and Lime Electrodes Electrode Diameter 3/32 1/8 5/32 3/16 1/4 Type AC/DC Lime AC/DC Lime AC/DC Lime AC/DC Lime AC/DC Lime Amps 75 70 100 100 135 135 160 160 250 250 Deposition Rate .9% 53.7% 60.0% Electrode 75.0% 53.0% 35.8% 57.1% 46.0% 12" 65.88 4.0% (300 mm) 70.0% 2" (50 mm) STUB 50.Efficiency 1.4% 41.3% 54.0% 64.0% 18" 65.7% 62.0% 80.3% 62.5% 66. 4:01 PM .2% 66.0% 50.2% 58.6% 46.2% 57.0% 43.7% 43.4% 55.1% 3" 4" 5" (75 mm) (100 mm) (125 mm) STUB STUB STUB 45.0% 14" 65.2% 62.6% 40.0% 45.9% 38.0% 60.80 65% 71% 65% 71% 67% 75% 75% 78% 73% 78% Stub Loss Correction Table for Coated Electrodes Electrode Deposition Length Efficiency 60.0% 46.4% 50.0% 80.0% (450 mm) 70.6% 43.0% Electrode 75.9% 52.60 2.5% 62.3% 54.4% 50.3% 68.0% 46.5% 46.7% 2-13 GEN-26110_02.3% 51.02 3.6% 51.70 3.6% 71.2% 50.8% 56. Cut length rods are available with either flag tags ink printed or laser etched identification. easier feeding on all types of automatic submerged arc equipment.95 and/or Unionmelt 601). 10. 2-14 GEN-26110_02.ARCALOY ® Stainless Steel Bare Welding Wires Spools. All grades of stainless steel electrodes are layer wound on spools or packaged in a Marathon Pac. 4:01 PM . They are gas purged and chemically cleaned and are protectively packaged to retain their finish until you are ready to use them. The smooth-drawn. Cut Lengths.p65 14 7/10/01. uniform surface of the wire coupled with low helix and controlled cast promotes a steady.94. Coils: Arcaloy stainless steel wires for submerged arc applications are furnished in the fully annealed condition for smoother. All submerged arc wires are available random wound on fibre rim coils. Submerged Arc Fluxes are available (OK 10. uninterrupted feed rate with constant arc conditions. Coils & Reels Are Available Spools: Arcaloy stainless steel wires for GMAW welding are smooth-drawn. These factors also contribute to a low rate of wear on wire guides and contact tube.92.93. with a matte finish. 10. 10. Cut Lengths: Arcaloy stainless steel wires are furnished in 36" (914 mm) lengths of gas tungsten arc and oxy-acetylene welding. 1 13. Arcaloy ER309LSi AWS A5. 308. 2-15 GEN-26110_02.p65 15 7/10/01. This particular electrode is ideally suited for type 309 stainless where cosmetic appearance is desirable. etc.9 Class ER308/308L MIL-19933. 4:01 PM . appliances. which results in smooth weld metal transition. Can be used for Submerged Arc welding.8 20.Stainless Steel Bare Wires Type Specifications Typical Undiluted Weld Metal Analysis % wt Arcaloy ER308L AWS A5.0 12.8 0. MIL-308L ABS-ER308/308L Carbon Manganese Silicon Chromium Nickel FN For welding types 304L and 308L.7 8 Arcaloy ER308LSi AWS A5. provided the service temperature is below 600°F (315°C).5 9. which results in a smooth weld to base metal transition.02 1.9 ASME SFA 5.5 9. 0.9 ASME SFA 5.9 ASME SFA 5.02 1.8 12 The additional silicon content significantly increases wetting action. Arcaloy ER309L AWS A5.4 20.02 1.8 23.9 Class ER309Si/309LSi Carbon Manganese Silicon Chromium Nickel FN 0.0 0. 321 and 347 steels.9 Class ER308Si/308LSi Carbon Manganese Silicon Chromium Nickel FN 0.02 2.9 ASME SFA 5. Used for welding joints between stainless and low alloy steels for service below 750°F (400°C) and for cladding.0 13.7 0. Can be used for Submerged Arc welding.4 23. Used for welding joints between stainless and low alloy steels for service below 750°F (400°C). that are made from materials of similar composition.5 9 The extra low carbon content provides good resistance to carbide precipitation..7 0.5 The addition of silicon significantly increases the wetting action. This electrode is especially useful in applications where a good cosmetic appearance is necessary such as furniture. May be used successfully for welding types 304.9 Class ER309/309L ABS-ER309/309L Carbon Manganese Silicon Chromium Nickel FN 0. 8 0. 0. 0. which markedly improves wetting characteristics for use in applications demanding a good cosmetic appearance.4 19.8 0.3 2.4 20. 4:01 PM .0 9.2 3 Arcaloy ER316LSi AWS A5.Stainless Steel Bare Wires Type Specifications Typical Undiluted Weld Metal Analysis % wt Arcaloy ER316L AWS A5. Can be used for Submerged Arc welding.9 ASME SFA 5.8 19. Recommended Welding Parameters page 2-18 Additional Arcaloy Wires listed on page 2-17 2-16 GEN-26110_02.9 Class ER316/316L MIL-19933 MIL-316L ABS-ER316/316L Carbon Manganese Silicon Chromium Nickel Molybdenum FN For welding type 316 and 316L.02 1.8 0.9 ASME SFA 5.2 6 Arcaloy ER347 AWS A5. when the service temperature is below 600°F (316°C).p65 16 7/10/01.8 8 For welding types 304.9 ASME SFA 5.9 Class ER316Si/316LSi Carbon Manganese Silicon Chromium Nickel Molybdenum FN Contains a higher amount of silicon. 321 and 347.0 13.02 1.3 2.8 0.0 13.06 1.9 Class ER347 MIL-19933 MIL-347 Carbon Manganese Silicon Chromium Nickel Niobium FN 0. 4:01 PM .Additional Arcaloy Stainless Steel Bare Wires* Arcaloy ER308H (ER308/308H) GMAW (MIG) only Arcaloy ER310 (ER310) GTAW (TIG) only Arcaloy ER312 (ER312) GTAW (TIG) only Arcaloy ER320LR (ER320LR) GMAW & GTAW (MIG & TIG) * Note: For additional technical information contact the ESAB Filler Metals Marketing Department 2-17 GEN-26110_02.p65 17 7/10/01. 6-5.5-9.72) (0.31-6.6 7.GEN-26110_02. .54-5.7 6.9) (1.64-1.2) (1. (kg/hr) (0.5 (2. 95 18 Spray Arc Transfer Parameters (98% Ar + 2% O2) .9) 265-550 240-468 (673-1397) (610-1189) 160-210 170-255 24-28 24-30 24-30 24-32 6.8-12.2) 156-312 156-312 140-280 (396-792) (396-792) (356-711) 40-120 60-140 100-210 15-20 15-21 17-22 1.045 1/16 (1.p65 2-18 Volts Arcaloy Bare Wire Deposition Data and Current Ranges Current Ranges for Solid Stainless Wires Short Circuit Transfer Parameters (90% He + 7-1/2% Ar + 2-1/2% CO2) Diameter in.8) (0.8) (0.030 .17) (3.58) 98 7/10/01.76) (3.3-14.4-6.08-6.95-4.35) (3.8-13.6 7. % Deposition Eff.73-2. (mm) .4-3.6) 192-360 120-192 (488-914) (305-488) 200-300 215-325 (0.45) (1.4 2.030 .035 . 4:01 PM Note: Refer to pages 6-2 to 6-17 for information on Submerged Arc Fluxes.0 WFS IPM (cm/min) DCEP (Electrode Positive) Deposition Rate Lbs.09-2.035 .8 1.72) Avg.045 (0. 1% H2 + 23% CO2. For overall best results to limit surface oxides and optimize the bead shape.. Typical applications include catalytic converters. Pulse welding can also be used to further minimize the burn-through problems generally associated with thin gauge materials. fillet and lap type welds on gauge material at increased travel speeds compared to solid wire. The recommended shielding gas for a spray transfer is an argon rich gas containing 1-2% oxygen or carbon dioxide. 2-19 GEN-26110_02. A lagging gun angle can also be used to further minimize the penetration and the oxide film formed on the surface of the weld.ARCALOY ® Stainless Steel Metal Core Wires Arcaloy Metal Cored (MC) wires are small diameter stainless steel metal cored electrodes designed primarily for the welding of thin gauge materials. these wires are best used to make small butt. exhaust systems. The low spatter and slag-free welds make these electrodes ideal for automatic or robotic welding applications. These wires have the typical metal cored wire welding characteristics. manifolds. i.e. etc.g. the recommended shielding gas would be 99% Ar/1% CO2. As a result. 4:01 PM . remainder Ar). cladding.p65 19 7/10/01. Proprietary argon-based shielding gases with small amounts of hydrogen and CO2 additions also produce excellent results (e. mufflers. higher deposition rate and less penetration than a solid wire. 93 flux for SAW. Can be used with ESAB OK10.9 EC308/308L Tensile Strength 83. Can be used with ESAB OK10.000 psi (579 MPa) Yield Strength 62.50 Chromium 20. Also recommended for cladding 304 when welded to carbon steel.011 0.53 Silicon 0. of 21Rc. Manganese 1.50 Silicon 0. 7 Arcaloy MC 410 NiMo AWS A5.000 psi (572 MPa) Yield Strength 58.400 psi (589 MPa) Yield Strength 62.500 psi (825 MPa) Manganese *Yield Strength Silicon 104.55 Chromium 18. Arcaloy MC 309L AWS A5.500 psi (431 MPa) % Elongation in 2” (51 mm) 37 Carbon 0. 304.03 Max.85 0. and 308L. A5. 308.03 Max.9 Class EC316/316L CWB.60 * Stress-relieved 1135°F (613°C) Arcaloy 410 NiMo is designed for the welding of CA-6NM castings.8 Nickel 12. 302.43 Silicon 0. after stress relieving.93 flux for SAW. Manganese 1.500 psi (404 MPa) % Elongation in 2” (51mm) 40 Carbon 0. Can be used with ESAB OK10. A5.Stainless Steel Metal Core Wire Type Specifications Typical Mechanical Properties 98 Ar/2 O2 Typical Undiluted Weld Metal Analysis 100% Ar Arcaloy MC 308L AWS A5.33 11. Arcaloy MC 316L AWS A5.93 flux for SAW. Recommended Welding Parameters page 2-23 Additional Arcaloy Wires listed on page 2-22 2-20 GEN-26110_02.1 Nickel 12. May be used for welding types 321 and 347 if service temperatures do not exceed 500°F (260°C).41 0. Can be used with ESAB OK10.5 Molybdenum 2. 304L.03 Max.9 Class EC308/308L CWB. 4:01 PM . Manganese 1.48 4.93 flux for SAW.51 Chromium 24.300 psi (430 MPa) % Elongation in 2” (51mm) 34 Carbon 0. The addition of molybdenum helps reduce pitting.9 Class EC410NiMo *Tensile Strength Carbon 119. A5.3 FN 11 Arcaloy MC 308L is used for welding types 301. This low carbon electrode produces hardness.5 FN Arcaloy MC316L was developed for welding type 316 stainless.1 Nickel 10.500 PSI (721 MPa) Chromium % Elongation in 2" (51 mm) Nickel 18.6 FN 16 Arcaloy MC 309L is designed for welding type 309 wrought or for welding type 304 to mild carbon steel.5 Molybdenum * CVN Impact Toughtness 31 ft/lbs (42 J) @ -40°F (-40°C) 0.9 EC309/309L Tensile Strength 85.p65 20 7/10/01.9 EC316/316L Tensile Strength 84.9 Class EC309/309L CWB. 0%. Cr range is 17.020 Manganese 0. Designed for welding Armco 18Cr-Cb HP-10TM stainless steels.50 Arcaloy 18 CrCb is an 18% chrome alloy stabilized with titanium (Ti) and niobium (Nb).5%.55 18.9 Arcaloy 409Ti is a 12% Cr alloy stabilized with titanium (Ti) for arc stability and to form carbides to improve corrosion resistance.8 0.008 11.02 0. 2-21 GEN-26110_02.01 0.65 0.70 0. Arcaloy 439 Ti No AWS Classification Carbon 0.8 0.55 0. and promote the ferritic microstructure.0% to 19.02 0.02 0.50 0.Type Specifications Typical Mechanical Properties 98 Ar/2 O2 Typical Undiluted Weld Metal Analysis 100% Ar Arcaloy 409 Ti AWS A5.0 Titanium 0.60 Arcaloy 409Cb is stabilized with niobium (Nb) for arc stability and to form carbides as a means to improve corrosion resistance and increase strength at high temperatures.p65 21 7/10/01.25 0.9 Class EC409Cb No Mechanical Properties Required Carbon Manganese Silicon Chromium Niobium 0. No Mechanical Properties Required Arcaloy 18 CrCb No AWS Classification No Mechanical Properties Required Carbon Manganese Silicon Chromium Titanium Niobium 0.50 Silicon 0. Cr range is 10. Cr range is 11.45 Chromium 18.0 to 13.5% to 13.5%.50%. Cr range is 17.5% to 19.62 11.60 Arcaloy 439 is an 18% Cr alloy stabilized with titanium (Ti). increase strength at high temperatures. 4:01 PM . Arcaloy 409Cb AWS A5.9-93 Class EC409 No Mechanical Properties Required Carbon Manganese Silicon Phosphorus Sulfur Chromium Titanium 0.65 0. The high level of chromium provides additional oxidation and corrosion resistance. 4:01 PM .p65 22 7/10/01.Additional Arcaloy “MC” (Metal Core) Wires* Arcaloy MC312 (EC312) Arcaloy MC317L (EC317L) Arcaloy MC410 (EC410) Arcaloy 430 LCb (No AWS Class) * Note: For additional technical information contact the ESAB Filler Metals Marketing Department Refer to pages 6-2 through 6-17 for information on Submerged Arc Fluxes 2-22 GEN-26110_02. 5 99. 309L.24 4.3 99. (b) Austenitic Grades can be used in submerged arc applications with ESAB OK Flux 10.8 98.5" " " " " Note: DCEP (Electrode Positive) Only (a) Larger sizes and additional alloys are available on request.2 99.) Wire Feed Speed In/Min 210 230 250 300 350 (a) Amps .3 22. 35 44 53 62 70 79 88 97 105 71 90 109 128 146 165 184 203 222 Arcaloy Welding Parameters for Ferritic Metal Cored Wire (409Ti. 439Ti.p65 23 7/10/01.045” (1.0 6.1 99. etc.2mm) 100 150 200 250 300 350 400 450 500 Wire Feed Deposition Speed Rate lbs/hr % Volts In/Min (kg/hr) Efficiency 16 25 26 28 30 23 23 26 28 31 Pulse Peak 407 418 429 440 451 462 473 484 495 160 265 370 475 580 145 225 300 380 460 Pulse Width 1.93 (c) Parameters developed with the ESAB 350 MPI Power Source 2-23 GEN-26110_02.2 7.045” (1.2mm) 200 215 234 290 323 Volts 20 21 22 24 24 Electrical Stick-out (ESO) 0.5 98.045” (1. etc.0 16.6mm) Pulse Pulse Background Freq. 430LCb.86 1.8 13.2 98. 4:01 PM .8 1.13 2.) (a) (b) (c) Amps .5 99.9 1/16” (1.91 1. 18 CrCb.4 98.97 2. 410NiMo.3 99.7 18.19 2.Arcaloy Welding Parameters and Deposition Data (MC308L.02 2.1 10 13.08 2. 410.2mm) 144 245 321 390 441 212 285 332 420 500 WFS . 316L. 409Cb.9 10. p65 24 7/10/01. Nickel-Arc 550 AWS A5. Thermal stresses are minimized due to the less frequent stops and starts previously associated with covered electrodes. This is particularly important when welding on overlay of cast iron where a high nickel deposit is required.15 Class ENiCI-A AC/DCEP (Electrode Positive) Tensile Strength.Nickel-Arc™ & Nicore ® Cast Iron Covered Electrodes and Wire Type Specifications Typical MechanicalProperties Nickel-Arc 55 AWS A5. psi (MPa) Hardness in Weld Machinability Color Match 58. The deposit is sound. The deposit consists of approximately 50. thus producing maximum deposition efficiency during welding. The weld deposit is smooth and flat. permitting expansion during welding. this wire will produce a 97% deposition efficiency.500 (403) 90-100 Rb Excellent Good Nickel-Arc 550 was developed with many of the operating characteristics of the Nickel-Arc 55. providing good tie-ins between stringer beads. Machining is possible with this electrode. psi (MPa) % Elongation in 2" (51 mm) Hardness (undiluted metal) 73.500 (403) 90-100 Rb Excellent Good This electrode is made with a 55% nickel and 45% iron core.5% iron and 48% nickel. Operating on 98% argon/2% oxygen shielding. Nickel-Arc 99 AWS A5. Proper welding procedures should be followed. Proper welding procedures should be followed. The primary advantage of this electrode is its superior resistance to overheating. The electrode utilizes a pure nickel core wire. malleable and nodular cast iron. crack-free and produces good color matching on gray malleable or nodular cast iron.15 Class ENiFe-CI-A AC/DC Tensile Strength. psi (MPa) Hardness in Weld Machinability Color Match 69. Proper welding procedures should be followed.900 (482). 4:01 PM . designed for welding nodular cast iron.300 (505) 12 187 BHN Recommended Welding Parameters page 2-25 2-24 GEN-26110_02. Tensile Strength. Broke in cast iron 90-100 Rb Excellent Good Nickel-Arc 99 is designed for welding gray.15 Class ENiFe-CI-A AC/DCEP (Electrode Positive) Tensile Strength. psi (MPa) Hardness in Weld Machinability Color Match 58. Nicore 55 Meets AWS ENiFe-CI-A DCEP (Electrode Positive) The Nicore 55 is a unique “wire-within-a-wire” composite metal cored electrode developed to join or repair a variety of cast irons. 0) (4. 550.4) (3. (mm) 3/32 1/8 5/32 3/16 (2.9) (1. and/or 99) RANGES DCEP 65-90 70-130 100-175 200-275 65-90 90-130 110-175 210-275 80 110 140 225 80 110 145 230 .p65 Nickel-Arc & Nicore Suggested Welding Parameters Nickel-Arc Covered Electrodes (NA55. 7/10/01. (mm) CURRENT* OPTIMUM Nicore Composite Wire (Nicore 55) CURRENT RANGES AMPS 150-180 220-250 280-320 380-420 VOLTS 26-28 27-29 28-30 30-32 ESO in.035 .8) *Nickel-Arc 550 can operate with 10% moe current.2) (4.6) (2. 4:01 PM 2-25 .045 1/16 3/32 (0.2) (1. (mm) 1/2 (13) 1/2 (13) 5/8 (16) 5/8-3/4 (16-19) 25 Diameter in.4) AC DCEP AC Diameter in.GEN-26110_02. 045” (1. resulting in a higher deposition rate. These electrodes will deposit out-of-position welds at substantially higher welding currents than other stainless steel flux cored. (8.045” (1.6mm).). 4:01 PM . Shield Bright X-tra — Flat and Horizontal Shield-Bright X-tra was specially developed for highly cosmetic flat and horizontal weldments. The . The 75/25 mixture will produce a smoother arc with virtually no spatter and slightly higher yield and tensile strengths than CO2. all-position electrodes. 2-26 GEN-26110_02.2mm).035” (0.035” (0. Deposition rates can exceed 19 lbs/hr. .p65 26 7/10/01.22 specifications with either gas. Shielding Gases Shield-Bright and Shield-Bright X-tra electrodes were formulated for use with Argon mixtures up to 75% Argon shielding gas. The self-releasing slag and finely rippled bead resembles welds made with both covered electrodes and mig wire. Diameters include . The mechanical properties and deposit analyses will meet AWS A5.6mm) diameters perform equally well on out-of-position joints.2mm) and the 1/16” (1. and 1/16” (1.6 kg/hr.09mm).SHIELD-BRIGHT ® and SHIELD-BRIGHT X-tra Gas Shielded Flux Cored Stainless Steel Wires Shield Bright — All-Position Shield-Bright wires were specially developed for out-ofposition welding. . straight CO2 may also be used.9mm). however. They are unsurpassed for vertical-up joints and work equally well in the overhead position. 034) Mn 1.22 Class E308LT1-4 Tensile Strength 80. Cryo-Shield 308L AWS A5.000 psi (552 MPa) Yield Strength 65. 4:01 PM .7 18.2) Ni 10.22 ASME SFA 5.5 9.8 (0. Applications include cryogenic fabrication and repair. 304L.4 22.22 Class E2209T1-4 Tensile Strength 120.22 CWB. Designed for cryogenic applications where good weld metal toughness is required.000 psi (828 MPa) Yield Strength 95.22 Tensile Strength 86.0 0.0) FN 5 (5) For welding types 301. 308. 7) Cr 19.22 Class E308LT1-1/T1-4 MIL-Conf. and 308L. Shield-Bright 308L AWS A5.95 0.03 0. (47 J) @-60°F (-51°C) Shield-Bright 2209 is an all-position duplex flux cored electrode.Stainless Steel Cored Wires Type Specifications Typical Mechanical Properties 75/25 Typical Undiluted Weld Metal Analysis % wt 75/25 (CO2) Shield-Bright 2209 AWS A5. 75-80% Argon balance CO2 is recommended.000 psi (650 MPa) % Elongation in 2" (51 mm) 26 C Mn Si Cr Ni Mo N 0.8 10. The use of argon/CO2 gas shielding is recommended for maximum toughness.500 psi (403 MPa) % Elongation in 2" (51 mm) 45 C 0. 302. May be used for welding types 321 and 347 if service temperature does not exceed 600°F (315°C).22 ASME SFA 5.p65 27 7/10/01. TUV ABS-A5.2) Si 0.032 (0.03 1.0 (10.55 mm) @-320°F (-196°C) Cryo-Shield 308L is an all-position wire adaptable to a variety of shop and field erection applications.2 (1.7 FN 3 CVN 27 ft.0 3. (54 J) @-20°F (-29°C) 35 ft-lbs.2 0.22 ASME SFA 5. Recommended Welding Parameters page 2-31 Additional Stainless Cored Wires listed on page 2-36 2-27 GEN-26110_02. 304. It is designed for the welding of 22Cr-5Ni-2Mo-0.000 psi (449 MPa) % Elongation in 2" (51 mm) 45 C Mn Si Cr Ni 0.16 FN 35 CVN 40 ft-lbs.000 psi (593 MPa) Yield Strength 58. A5.15N duplex stainless steel.5 (19. (38 J) @-320°F (-196°C) Lateral Expansion 22 mils (0. Low carbon content minimizes carbide precipitation.-lbs. 6 (22.500 psi (459 MPa) % Elongation in 2" (51 mm) 37 C 0.1) (0.9 (0. A5. Carbon content 0.06 1. Also used for welding 304 clad sheets and for applying stainless steel sheet linings to carbon steel.6 (12.3 0. CO2 shielding is preferred to reduce silicon content at these elevated temperatures.4 0.4) (12. Should not be used for service greater than 750°F (400°C).2 0.1) (5) For welding types 304H and 347H stainless when high temperature service is required. 4:01 PM .7) (23. Carbon content 0. Carbon content 0.9 18.1) (10) For welding type 309 stainless where high temperature service is required.8 9.7 0. CO2 shielding is preferred to reduce silicon content at these elevated temperatures.7) (9.06) (1.22 Class E308HT1-1/T1-4 Tensile Strength 86.5) FN 17 (15) Designed for welding type 309 wrought.22 Class E309T1-1/T1-4 Tensile Strength 88. but used extensively for welding type 304 to mild or carbon steel.22 ASME SFA 5.22 Class E309LT1-1/T1-4 MIL-Conf.1 5 (0.800 psi (475 MPa) % Elongation in 2" (51 mm) 35 C Mn Si Cr Ni Mo FN 0. TUV ABS-A5.04% maximum.1 10 (0.300 psi (609 MPa) Yield Strength 68.22 Tensile Strength 84. or cast forms.04% minimum.034 (0.800 psi (599 MPa) Yield Strength 65.2) (0.034) Mn 1.22 ASME SFA 5.1) (0.04% minimum.4) Ni 12.06 1.22 CWB.500 psi (583 MPa) Yield Strength 66.7) (18. Recommended Welding Parameters page 2-31 2-28 GEN-26110_02.Stainless Steel Cored Wires Type Specifications Typical Mechanical Properties 75/25 Typical Undiluted Weld Metal Analysis % wt 75/25 (CO2) Shield-Bright 308H AWS A5.22 ASME SFA 5. Shield-Bright 309H AWS A5.3 (1.06) (1.9) Cr 22. Shield-Bright 309L AWS A5.p65 28 7/10/01.9 23.400 psi (451 MPa) % Elongation in 2" (51 mm) 44 C Mn Si Cr Ni Mo FN 0.2) Si 0.7) (0.7 12. 039) Mn 1. Best results are obtainable when the “buttering” technique is used.000 psi (476 MPa) % Elongation in 2" (51 mm) 36 C 0. Shield-Bright 312 can also be used as a clad layer with superior corrosion resistance or as a buffer layer.7 (0. low alloy types 303.04% maximum.3 (12.8) Ni 12.8 28. chlorides and cellulose solutions.3) Mo 2. 4:01 PM . 416 and 430F stainless steels.6) FN 17 (17) Designed for welding type 316 clad steels on the first pass in cladding steels or for welding dissimilar metals such as molybdenum-containing austenitic stainless steels to carbon steels.3) Si 0.22 Tensile Strength 89. A5.8) Cr 18.3 (1. Contains molybdenum which resists pitting corrosion induced by sulphuric and sulphurous acids.000 psi (655 MPa) E309LMoT1-1/T1-4 Yield Strength 76.p65 29 7/10/01. Shield-Bright 312 AWS A5. TUV ABS-A5.1 (22.1 (0.200 psi (615 MPa) Yield Strength 69.22 Class E316LT1-1/T1-4 MIL-Conf. Carbon content 0.5 (2.3) Ni 12.038 (0.3 0.3) Mo 2. dye and paper making industries. Used in paper mills and in power plants. Should not be used for service temperature greater than 750°F (400°C).9) Si 0.6) Cr 23.1 60 This wire is designed for welding high carbon and low alloy steels.5) FN 6 (6) For welding type 316 stainless.22 ASME SFA 5.5 (18.6 9.032) Mn 1. Recommended Welding Parameters page 2-31 Additional Stainless Cored Wires listed on page 2-36 2-29 GEN-26110_02.3% and then only at 300°F for higher carbon grades. Preheating is only usually necessary at carbon levels over 0.800 psi (620 MPa) % Elongation in 2" (51 mm) 24 C Mn Si Cr Ni Mo FN 0. Shield-Bright 316L AWS A5.038 (0.22 Tensile Strength Class 95. Should not be used for service temperature greater than 750°F (400°C).22 CWB.22 ASME SFA 5.8 (13.000 psi (814 MPa) Yield Strength 89.7 (2. It has some success on free-machining steels.500 psi (527 MPa) % Elongation in 2" (51 mm) 33 C 0.9 (0.9 0.1 1. Used widely in the rayon.Shield-Bright 309LMo Type Specifications Typical Mechanical Properties 75/25 Typical Undiluted Weld Metal Analysis % wt 75/25 (CO2) AWS A5.22 Class E312T1-1/T1-4 Tensile Strength 118. 4) FN 8 (8) Recommended for welding types 316L & 317L stainless steels to give a maximum of 0.4) FN 9 (8.0) Si 0.22 ASME SFA 5. further reduces susceptibility to pitting corrosion. The addition of niobium helps minimize chromium carbide precipitation while providing improved corrosion resistance.9 (0.2 (1.032 (0.6 (9.5 (3. Recommended Welding Parameters page 2-31 Additional Stainless Cored Wires listed on page 2-36 2-30 GEN-26110_02.Stainless Steel Cored Wires Type Specifications Typical Mechanical Properties 75/25 Typical Undiluted Weld Metal Analysis % wt 75/25 (CO2) Shield-Bright 317L AWS A5.100 psi (511 MPa) % Elongation in 2" (51 mm) 34 (Magna Gage) C 0.5) Mo 3.7) Nb 0. 304.700 psi (632 MPa) Yield Strength 68. 304L and 321 stainless.22 Class E317LT1-1/T1-4 Tensile Strength 91.9 (0.04% carbon in the weld deposit.500 (666 MPa) Yield Strength 74.p65 30 7/10/01.2) Si 0.8) Cr 18.032) Mn 1.027) Mn 1. The higher molybdenum content.22 ASME SFA 5.22 Class E347T1-1/T1-4 Tensile Strength 96.3 (1.4) Ni 12.035 (0. Shield-Bright 347 AWS A5. where service temperatures are below 750°F (400°C). as compared to type 316L.6 (18.5) Developed to weld types 347.9) Cr 19.7 (18.5) Ni 9. 4:01 PM . Used in the pulp and paper industry and in other severe corrosion applications involving sulfuric and sulfurous acids and their salts.5 (0.800 psi (474 MPa) % Elongation in 2" (51 mm) 34 C 0.6 (12. 57 (3.4) 83.34 (2.1" (12.1) 82.8) 83.9) 84.2) 83.7) 2.2) 8.7) 84.9 (1.9) 5.0 1/16" (1.0 190 28 445 (11.2 mm) Amps Volts Wire Feed Speed in/min (m/min) Deposition Rate lbs/hr (kg/hr) % Efficiency 130 25 227 (5.6 (2.8 .5 .5) 81.4) 10.9 mm) Amps Volts Wire Feed Speed in/min (m/min) Deposition Rate lbs/hr (kg/hr) % Efficiency 100 23 265 (6. When using 75% Ar/25% CO2 mixture.6) 84.0 165 26 341 (8.89 (3.1) 82.43 (5.4 140 25 405 (10.6 170 26 530 (13. DCEP (Electrode Positive) is specified.0) 3.08 (3.p65 31 7/10/01.2) 11.035" (0.24 (4.9 120 23 315 (8.3) 8.0 220 30 567 (14.7) 6.0 300 29 321 (8.9) 83.5) 5. 2-31 GEN-26110_02. decrease voltage by as much as 2 volts.6) 81. 4:01 PM .3) 4.7 (2.25 (1.14 (2.4 (1.5 250 28 243 (6.0 210 27 193 (4.9) 6.25 mm).8) 4.Shield-Bright Welding Parameters and Deposition Data .0 Electrical Stick Out (ESO) is 1/2 .6 mm) Amps Volts Wire Feed Speed in/min (m/min) Deposition Rate lbs/hr (kg/hr) % Efficiency 170 25 154 (3.045" (1.3) 83. 6 (12.22 CWB.5) (7.100 psi (435 MPa) % Elongation in 2" (51 mm) 37 C Mn Si Cr Ni Mo FN 0.6 (24. 304.22 Class E316LT0-1/T0-4 MIL-Conf.2) FN 21 (19) Developed to be used when welding most mild or carbon steels to type 304.3) (0.03 1.4) 2.7 Cr 20.2 FN 11 (0. Should not be used for service above 750°F (400°C).1 Ni 9.22 ASME SFA 5. 308L steels where service temperatures are below 600°F (315°C). Shield-Bright X-tra 309L AWS A5. A5. TUV ABS-A5.22 Class E309LT0-1/T0-4 MIL-Conf.7 19.03) (1. TUV ABS-A5.5) Designed specifically for applications where the service environment can produce pitting corrosion.22 ASME SFA 5.2) Si 0.6) 22.8) (12. 2-32 GEN-26110_02. Should not be used for service above 750°F (400°C).7 (2. 4:01 PM .22 Tensile Strength 82.6) (18.03 (0.7) 23 (20) Designed for welding type 316 clad steels on the first pass in cladding steels or for welding dissimilar metals such as molybdenum-containing austenitic stainless steels to carbon steels.5) Cr 24.6 (0.p65 32 7/10/01.400 psi (609 MPa) Yield Strength 71. 304L.22 Tensile Strength 84.6 (0. A5.5) 13. Used in paper mills and in power plants.Stainless Steel Cored Wires Type Specifications Typical Mechanical Properties 75/25 Typical Undiluted Weld Metal Analysis % wt 75/25 (CO2) Shield-Bright X-tra 308L AWS A5.5) (0.0) Ni 12. Shield-Bright X-tra 309LMo AWS A5.22 Class E308LT0-1/T0-4 MIL-Conf.000 psi (704 MPa) E309LMoT0-1/T0-4 Yield Strength 81.800 psi (571 MPa) Yield Strength 63. 308. 302.22 CWB.7 (1.6 Mo 0. TUV ABS-A5.027 (0.22 Tensile Strength Class 102.000 psi (490 MPa) % Elongation in 2" (51 mm) 32 C 0.7) Mo 0.000 psi (559 MPa) % Elongation in 2" (51 mm) 30 C Mn Si Cr Ni Mo FN 0.5 Si 0. Lower carbon content helps minimize carbide precipitation.22 Tensile Strength 88.6) (19.22 ASME SFA 5.600 psi (432 MPa) % Elongation in 2" (51 mm) 38 C 0. The higher percentages of Cr and Ni provide the necessary crack resistance.8 (22.0 12.5 (13.6 0.0 2.6) 0.025 Mn 1.2) (9.6) (0.0) (2.2) (9) Designed for welding AISI types 301.031) Mn 1.03) (1.22 CWB.6 (1.2 (0.6 9 (0. Commonly used in the pulp and paper industry.034) 1. A5.900 psi (585 MPa) Yield Strength 62. Shield-Bright X-tra 316L AWS A5. 6 240 28 225 (5.03) (1.6) (3.5 3. DCEP (Electrode Positive) is recommended.5 0.6) 81.03 1.9 200 29 410 (10.6 400 33 495 (12.4) 7.9) 16.6 19.6 (2.22 Class E317LT0-1/T0-4 Tensile Strength 89.5 10 (0. Shield-Bright X-tra Welding Parameters and Deposition Data .6 .4) (12. When using Ar/CO2 mixture.045" (1.25 mm).5) 81.9 (8.2 1/16" (1.5) (9) For welding type 317 and 317L stainless where additional corrosion resistance that type 316L cannot provide.58) 18.035" (0.Type Specifications Typical Mechanical Properties 75/25 Typical Undiluted Weld Metal Analysis % wt 75/25 (CO2) Shield-Bright X-tra 317L AWS A5.8 in/min lbs/hr in/min lbs/hr in/min lbs/hr Electrical Stick Out (ESO) is 1/2 .22 ASME SFA 5.7) 8.500 psi (618 MPa) Yield Strength 69.4 140 25 405 (10. decrease voltage by as much as 2 volts.0 170 26 530 (13.5 300 33 860 (21.7 (3. 4:01 PM .7 (3.7) 87.4) (0.1) 83.0 (2.6) 85.9 (7.4) 6.5 12. 2-33 GEN-26110_02.p65 33 7/10/01.1" (12.3) 83.6) 5.5 .5) (19.0) 3.2 mm) Amps Volts Wire Feed Speed (m/min) Deposition Rate (kg/hr) % Efficiency 150 25 259 (6.000 psi (476 MPa) % Elongation in 2" (51 mm) 34 C Mn Si Cr Ni Mo FN 0.7 (2.6 mm) Amps Volts Wire Feed Speed (m/min) Deposition Rate (kg/hr) % Efficiency 200 25 172 (4.7) 83.1) 82.4 (1.3) 4.5) 84.1 (3.9mm) Amps Volts Wire Feed Speed (m/min) Deposition Rate (kg/hr) % Efficiency 120 23 315 (8.5) 5. The careful mixture of alloy and shielding agents in the core produces a weld deposit of excellent appearance and radiographic quality. Penetration is sufficient also for joining like or dissimilar metals.p65 34 7/10/01. Rollover is minimized by the viscous quality of the quick setting and easily removable slag. Welding Current DCEP (Electrode Positive) Standard Diameters 0. Reduced cleaning time.0mm) and 3/32" (2. The easily controlled arc and minimal spatter of this continuous feed wire complement its characteristically high deposition rate.2mm). 1/16” (1. 5/64" (2.4mm) 2-34 GEN-26110_02. and a self-shielding ability are all engineered into CORE-BRIGHT to give maximum economy and optimum efficiency in your welding operation. high deposition. direct current generator or rectifier combined with gear type feed rolls produces best results and is recommended. The low weld penetration of CORE-BRIGHT makes it a primary choice for overlay or buildup applications.045” (1.CORE-BRIGHT ® Self Shielded Flux Cored Stainless Steel Wires CORE-BRIGHT is a flux cored self-shielding continuous wire designed to operate completely open-arc. Operation A constant voltage. 4:01 PM .6mm). 8 Core-Bright 316L AWS A5.9 9. Used extensively for welding chemical plant equipment. dye. and 347 stainless steels and austenitic manganese steels.5 0.Stainless Steel Cored Wires* Type Specifications Typical Mechanical Properties As Welded Typical Undiluted Weld Metal Analysis % wt Core-Bright 308L AWS A5. chloride.0 12.000 psi (627 MPa) Yield Strength 64. sulphites.07 1.9 2.000 psi (427 MPa) % Elongation in 2" (51 mm) 42 Carbon Manganese Silicon Chromium Nickel Molybdenum 0.5% molybdenum to increase the corrosion resistance to pitting induced by sulfuric and sulfurous acids. Core-Bright 309L AWS A5.22 ASME SFA 5.1 Welds types 301.22 Class E308LT0-3 CWB E308LT0-3 Tensile Strength 90. and cellulose solutions. Tensile Strength 87.000 psi (634 MPa) Yield Strength 66.22 ASME SFA 5.6 24.22 ASME SFA 5.000 psi (455 MPa) % Elongation in 2" (51 mm) 37 Carbon Manganese Silicon Chromium Nickel Columbium 0.22 ASME SFA 5. 316L and 318 steels. 2-35 GEN-26110_02. 308.6 19. 321. Used where maximum resistance to corrosion is required.7 12.3 0. The weld deposit contains columbium which prevents harmful chromium carbide precipitation.6 Welds 347.22 Class E316LT0-3 CWB E316LT-03 Designed primarily for overlay applications on carbon steel.000 psi (600 MPa) Yield Strength 62. 4:01 PM . and paper industries.5 0. 304L and 321 stainless where the service temperature is below 600°F (316°C).5 2.000 psi (621 MPa) Yield Strength 62.7 19.2 10.22 Class E347T0-3 Tensile Strength 92. 304.7 20.3 0. Recommended Welding Parameters page 2-37 * Ferrite values can vary depending on specific welding parameters.025 1. Core-Bright 347 AWS A5. Used extensively in the rayon.023 1.000 psi (441 MPa) % Elongation in 2" (51 mm) 34 Carbon Manganese Silicon Chromium Nickel 0.028 1. Contain 2-2. Consult technical service for specific operating conditions.1 0.000 psi (427 MPa) % Elongation in 2" (51 mm) 40 Carbon Manganese Silicon Chromium Nickel Molybdenum 0. 304L. May also be used for welding 309 stainless and joining dissimilar metals.2 Welds types 316.p65 35 7/10/01. 302.22 Class E309LT0-3 CWB E309LT0-3 Tensile Strength 91. Additional Stainless Steel Cored Wires* Shield-Bright 308Mo (E308MoT1-1/T1-4) Shield-Bright 308LMo (E308LMoT1-1/T1-4) Shield-Bright 316H (E316HT1-1/T1-4) Core-Bright 307 (E307T0-3) Core-Bright 308Mo (E308MoT0-3) Core-Bright 308H (E308HT0-3) Core-Bright 309LMo (E309LMoT0-3) Core-Bright 312 (E312T0-3) * Note: For additional technical information contact the ESAB Filler Metals Marketing Department 2-36 GEN-26110_02.p65 36 7/10/01. 4:01 PM . 10 (kg/hr.4 (kg/hr.2 250 26 181 (460) 9.12) 85. Rate .Core-Bright Welding Parameters and Deposition Data 0.8 (3.7 210 28 300 (762) 10.2 400 30 302 (767) 22. 133 (cm/min.6) 85.8 (2.5 (4.4 180 27 500 (1270) 9.3 (4.8) 87.6 mm) Diameter (3/4” [19 mm] ESO) Amps Volts WFS . 8.9 (11.) % Efficiency 110 26 300 (762) 5.3) 87.5) % Efficiency 89.4 450 30 273 (693) 20.in/min.) (4.45) 86.4 mm) Diameter (1" [25 mm] ESO) Amps 250 Volts 26 WFS . (cm/min.3) 87.5 (6.p65 37 7/10/01.2 450 30 343 (871) 25.0 mm) Diameter (3/4" [19 mm] ESO) Amps Volts WFS .4 5/64" (2.4 300 28 178 (402) 13. Rate .lbs/hr.8 270 29 400 (1016) 13.4 3/32" (2.1 3/32" (2.1 150 26.5 350 29 227 (577) 17.5 400 (1016) 8.7) 87.) (338) Depos.4 mm) Diameter (11/2" [38 mm] ESO) Amps 250 Volts 26 WFS .lbs/hr.) % Efficiency 210 24 137 (348) 7.in/min.5 (6.6) 86.2 300 27 236 (599) 12 (5.3 Note: DCEP (Electrode Positive) Only 2-37 GEN-26110_02. 4:01 PM .6 (693) 85. (kg/hr.3 300 28 136 (345) 10. 112 (cm/min. (cm/min.2 350 29 184 (467) 13.lbs/hr.2 (4.lbs/hr.1) 89.67) 86.67) 86.in/min. Rate .) Depos.) Depos.9 (467) 88.2 (561) 85.1 (7.8 (4. Rate .) Depos. (cm/min.in/min.8) % Efficiency 85.) (3.in/min.) % Efficiency 150 27 200 (508) 6.045” (1.1 400 30 221 (561) 16.8 1/16” (1.) (284) Depos. (kg/hr.2) 86.1 (3.7 (10.08) 86.1 (3. (kg/hr.2mm) Diameter (3/4” [19 mm] ESO) Amps Volts WFS .lbs/hr. Rate .4) 85. 4:01 PM .NOTES 2-38 GEN-26110_02.p65 38 7/10/01. . 3-3 Carbon Steel Wires .SOLID WIRE & ROD PRODUCTS Section 3 DESCRIPTION PAGE Spoolarc MIG Wires .................................p65 1 7/10/01............... 3-18 Spoolarc Deposition & Efficiency Data ..... 3-13 Special Purpose Wires .................18 & A5. 3-2 AWS Specifications A5.........................28 ........ 3-17 Spoolarc Recommended Welding Parameters ........................................................... 3-4 Manganese-Molybdenum (Mn-Mo) Wire ... 3-16 Spoolarc Solid Wire Chemistries .......................... 3-15 Oxweld Gas Welding Rods .... 4:01 PM ................ 3-20 3-1 GEN-26110_03................ 3-11 High Strength Wires .............................. Column strength is 25% greater than conventional wires and the surface copper is thin and tightly adherent — it won’t flake off. Copper to copper (instead of copper-to-steel) contact means far better current transfer. Spoolarc HI-DEP III wires have improved feedability because the wire surface is treated with a special lubricant which minimizes wire feed forces.Spoolarc ® MIG Wires The wide selection of MIG wires in the ESAB line insure that a wire with the proper amount of deoxidizers is available for whatever your requirements might be. 4:01 PM . That is why it is important to test the selected wire/gas combination in the same joint and under the same conditions to be used during actual production. less arcing especially at high currents resulting in longer contact tip life. 3-2 GEN-26110_03.p65 2 7/10/01. Most of the data in this booklet are based on AWS tests performed under laboratory conditions. ksi Optional Hydrogen Designator Chemical Composition. 4:01 PM 3-3 . ksi Solid Optional Hydrogen Designator Chemical Composition.GEN-26110_03. Wire Solid 7/10/01.p65 AWS Filler Metal Specification A5. Wire 3 AWS Filler Metal Specification A5.18 Carbon Steel Electrodes for Gas Shielded Arc Welding ER-XX S .X-HZ Electrode or Rod Weld Metal Tensile.28 Low Alloy Steel Filler Metals for Gas Shielded Arc Welding ER-XXX S .XXX-HZ Electrode or Rod Weld Metal Tensile. 030" (0. Typical Mechanical Properties As Welded 75% Ar/25% CO2 Yield Strength. (J) 40 (54) Standard Diameters . Easy Grind is produced in small diameters and is appropriate for the low current welding machines commonly used in body shops.Carbon Steel Wires Spoolarc Easy Grind No AWS Class Description: Spoolarc Easy Grind is a fully deoxidized wire designed to weld over moderate levels of rust and paint as are commonly encountered in auto body repair work. psi (MPa) Tensile Strength. -20°F (-29°C) As Welded ft.000 (552) 24 Typical Charpy V-Notch Impact Properties Testing Temp.p65 4 7/10/01. Easy Grind produces welds that easily meet the tensile requirements of other ER70S class wires. . 4:01 PM .6 mm).023" (0.-lbs.8 mm) Recommended Welding Parameters pages 3-18 & 3-19 3-4 GEN-26110_03. psi (MPa) % Elongation in 2" (51 mm) 72.000 (497) 80. The less fluid weld puddle of Spoolarc 65 makes it easy to control when used out of position.017 0.18 Military . . psi (MPa) Tensile Strength.05 Si 0.p65 5 7/10/01.ER70S-2 CWB-CSA W48.-lbs.500 (466) 77.6 mm) x 36" (914 mm) lengths 3/32" (2. Spoolarc 65 is the preferred wire for all position welding of small diameter pipe.045" (1. (J) ft.056 0.000 (455) 76.Carbon Steel Wires Spoolarc 65 AWS Class ER70S-2 Code and Specification Data: AWS A5. (J) -20°F (-29°C) 45 (61) 35 (47) 170 (230) 190 (258) Typical Undiluted Weld Metal Analysis (%) Gas/Process CO2 /GMAW Argon/GTAW C 0. MIL-E-23765/1 ABS . 3/32" (2.2 mm) x 36" (914 mm) lengths 3-5 GEN-26110_03. ER480S-2 Description: Spoolarc 65 is a triple deoxidized (aluminum.035" (0.2 mm). psi (MPa) % Elongation in 2" (51 mm) 68. (J) ft.000 (469) 82. Typical Mechanical Properties -----------As Welded----------GMAW GTAW Testing Temp.000 (448) 77.000 (566) 28 66.008 Standard Diameters MIG: .4 mm) x 36" (914 mm) lengths 1/8" (3. 1/16" (1.-lbs.06 Mn 0.4-M.000 (531) 30 Typical Charpy V-Notch Impact Properties -----------As Welded----------Stress Relieved GMAW GTAW GTAW Testing Temp. titanium.9 mm).-lbs.4 mm) TIG: (*TIG rod available flagged or unflagged) 1/16" (1.45 P 0.000 (524) 26 67. zirconium) welding wire designed for welding over rust and mill scale.8 mm). 98%Ar/2%O2 CO2 Argon 8 Hrs @ 1125°F ft.75 1.007 0. ASME SFA 5.030" (0. (J) ft.017 S 0. 98%Ar/2%O2 CO2 Argon Yield Strength.-lbs.500 (534) 31 Stress Relieved GTAW 8 Hrs @ 1125°F 65. 4:01 PM . This product is available in forms suitable for MIG and TIG welding.MIL 70S-2.18.29 0. .6 mm). 8 mm).2 mm).035" (0. psi (MPa) % Elongation in 2" (51 mm) 60.34 P S 0. 3SA. It provides sufficient deoxidation to allow welding over light mill scale. 4:01 PM . 3YSA Description: Spoolarc 29S is an economically priced general purpose MIG wire suitable for many carbon steel welding applications. ASME SFA 5.052" (1.000 (518) 32 Typical Charpy V-Notch Impact Properties Testing Temp.009 Standard Diameters .4 mm).p65 6 7/10/01.045" (1. automotive parts. farm implements.-lbs. .083 Mn 0.18 ABS . Typical Mechanical Properties As Welded CO2 Yield Strength. .ER70S-3.030" (0. 0°F (-18°C) As Welded CO2 ft. psi (MPa) Tensile Strength.18.011 0. 1/16" (1.100 (415) 75.9 mm).88 Si 0. (J) 83 (113) Typical Undiluted Weld Metal Analysis (%) Gas CO2 C 0.6 mm) Recommended Welding Parameters pages 3-18 & 3-19 3-6 GEN-26110_03. and sheet metal. railcars.Carbon Steel Wires Spoolarc 29S AWS Class ER70S-3 Code and Specification Data: AWS A5. Spoolarc 29S is used in a wide variety of applications including heavy equipment. . p65 7 7/10/01.9 mm).4 mm).-lbs. HVAC duct work.063 0.100 (525) 28 Typical Charpy V-Notch Impact Properties Testing Temp.052" (1.18.ER70S-3.32 P S 0. and ABS specifications. Typical Mechanical Properties As Welded 98% Ar/2% O2 CO2 Yield Strength. and general carbon steel structural welding. 0°F (-18°C) As Welded 98% Ar/2% O2 CO2 ft.500 (431) 76. Spoolarc 82 is recommended for pressure vessel and pipe fabrication.46 0.-lbs. .2 mm). 3YSA Description: Spoolarc 82 is a premium quality. 3SA. psi (MPa) Tensile Strength. 1/16" (1.010 0.07 0. Lloyds.87 Si 0.009 0. ASME SFA 5. 4:01 PM .3SA.Carbon Steel Wires Spoolarc 82 AWS Class ER70S-3 Code and Specification Data: AWS A5. general purpose MIG wire subjected to the stringent quality control procedures required for certification to military.045" (1.073 Mn 1.6 mm) 3-7 GEN-26110_03.18 Military . 3YSA Lloyds .035" (0.030" (0. (J) ft.8 mm). MIL-E-23765/1 ABS .009 0.MIL 70S-3. psi (MPa) % Elongation in 2" (51 mm) 66.200 (457) 79. (J) 110 (149) 87 (118) Typical Undiluted Weld Metal Analysis (%) Gas 98% Ar/2% O2 CO2 C 0.400 (548) 28 62. . .010 Standard Diameters . ER70S-4 Description: Spoolarc 85 contains more manganese and silicon for greater deoxidation capability when compared to ER70S3 wire.45 P S 0.18 Military . psi (MPa) % Elongation in 2" (51 mm) 69.p65 8 7/10/01.6 mm) Recommended Welding Parameters pages 3-18 & 3-19 3-8 GEN-26110_03. ASME SFA 5.000 (476) 83.9 mm).045" (1.8 mm). The higher level of deoxidizers provides for better rust and scale tolerance and it also improves bead wetting.500 (576) 24 65.Carbon Steel Wires Spoolarc 85 AWS Class ER70S-4 Code and Specification Data: AWS A5.900 (544) 26 Typical Undiluted Weld Metal Analysis (%) Gas 98% Ar/2% O2 CO2 C 0. .078 Mn 1.084 0. 4:01 PM .300 (451) 78. Spoolarc 85 is typically used for applications including welding of farm machinery.035" (0. Typical Mechanical Properties As Welded 98% Ar/2% O2 CO2 Yield Strength.MIL 70S-4.60 0. material handling equipment.009 Standard Diameters . and piping. .004 0.004 0.030" (0.95 Si 0.2 mm).10 0. 1/16" (1. MIL-E-23765/1 ABS . psi (MPa) Tensile Strength.18.009 0. 6 mm).600 (563) 30 Typical Charpy V-Notch Impact Properties Testing Temp.012 0.ER70S-6 Lloyds .08 Si 0.014 S 0. 3YSA CWB-CSA W48. ASME SFA 5.MIL 70S-6.-lbs.2 mm).045" (1.052" (1.090 Mn 1. 4:01 PM . structural. . .-lbs.023" (0.62 0. Spoolarc 86 is used for butt and fillet welding of sheet and plate of a variety of thickness. .3SA.070 0.000 (593) 27 68.Carbon Steel Wires Spoolarc 86 AWS Class ER70S-6 Code and Specification Data: AWS A5. . ER40S-6 Description: Spoolarc 86 contains higher levels of manganese and silicon than the other standard grades of MIG wire. heavy equipment.6 mm) 3-9 GEN-26110_03.035" (0. and a highly fluid weld puddle.19 1.4-M.18. and general carbon steel fabrication. psi (MPa) Tensile Strength. (J) 67 (91) 45 (61) Typical Undiluted Weld Metal Analysis (%) Gas 75% Ar/25% CO2 CO2 C 0.011 0.000 (469) 81.4 mm).8 mm). This wire features excellent tolerance of rust and scale. It also produces the highest deposit strength of all the carbon steel MIG wires. (J) ft. Applications include HVAC duct work.010 Standard Diameters . excellent wetting.51 P 0. psi (MPa) % Elongation in 2" (51 mm) 72.18 Military .p65 9 7/10/01. -20°F (-29°C) As Welded 75% Ar/25% CO2 CO2 ft.030" (0.000 (497) 86. Typical Mechanical Properties As Welded 75% Ar/25% CO2 CO2 Yield Strength. 1/16" (1.9 mm). MIL-E-23765/1 ABS . 1/16" (1.42 0.4-M.800 (502) 69. . (J) 62 C 0.18 CWB-CSA W48.6 mm).2 mm) x 36" (914 mm) lengths Recommended Welding Parameters pages 3-18 & 3-19 3-10 GEN-26110_03. ER480S-7 Description: Spoolarc 87 HP is a high manganese carbon steel wire.18.013 0. psi (MPa) 81.38 0. Spoolarc 87 HP is suitable for welding over moderate amounts of rust and scale.-lbs. .-lbs.70 (75) P TIG Argon ft.010 0. (J) 127 (172) S Testing Temp.023" (0.000 (476) Tensile Strength.035" (0.9 mm).4 mm).000 (566) % Elongation in 2" (51 mm) 29 22 33 Typical Charpy V-Notch Impact Properties As Welded MIG 75% Ar/25% CO2 CO2 ft.052" (1.012 0.24 1.8 mm). .012 0. . psi (MPa) 72.110 (84) Mn 1. (J) ft.Carbon Steel Wires Spoolarc 87 HP AWS Class ER70S-7 Code and Specification Data: AWS A5. It also produces excellent weld metal mechanical properties.2 mm).6 mm) x 36" (914 mm) lengths 3/32" (2. 4:01 PM . Typical Mechanical Properties As Welded MIG 75% Ar/25% CO2 CO2 TIG Argon Yield Strength.54 1.600 (542) 82.900 (482) 69. It features an optimized manganese to silicon ratio to produce excellent appearing welds over a wide range of welding parameters. ASME SFA 5. and fabrication of heavy equipment and farm implements. Spoolarc 87 HP is also available as a TIG rod.-lbs. -20°F (-29°C) Typical Undiluted Weld Metal Analysis (%) Gas/Process 75% Ar/25% CO2/MIG CO2/MIG Argon/TIG 0. This wire is widely used for robotic welding applications in the automotive industry.p65 10 7/10/01.013 0.6 mm) TIG: 1/16" (1.080 0.012 Standard Diameters MIG: .4 mm) x 36" (914 mm) lengths 1/8" (3.030" (0.081 0.045" (1.80 55 Si 0.100 (559) 78. It contains high levels of manganese and silicon to provide good wetting and good rust and scale tolerance.012 Standard Diameters MIG: . -20°F (-29°C) Typical Undiluted Weld Metal Analysis (%) Gas 98% Ar/2% O2 CO2 C 0.000 (531) 75. Spoolarc 83 also is used for all position welding of high tensile pipe and tubing commonly found in earthmoving and construction equipment.65 1. ASME SFA 5.012 0. ER80-D2 Description: Spoolarc 83 contains 1/2% Mo to provide higher deposit strength in both the as welded and stress relieved conditions.4 mm) x 36" (914 mm) lengths 1/8" (3.8 mm). As Welded @1150°F (621°C) 98% Ar/2% O2 CO2 98% Ar/2% O2 ft. As Welded @1150°F (621°C) 98% Ar/2% O2 CO2 98% Ar/2% O2 Yield Strength.43 0.000 (614) % Elongation in 2" (51 mm) 22 23 29 Typical Charpy V-Notch Impact Properties Stress Relieved 8 hrs. MIL-E-23765/2 CWB-AWS A5.013 0.9 mm).-lbs.28 Military MIL-80S-3.p65 11 7/10/01. Typical Mechanical Properties Stress Relieved 8 hrs.-lbs. (J) 87 (118) 44 (60) 31 (42) Testing Temp. .6 mm) x 36" (914 mm) lengths 3/32" (2.28.2 mm).110 0. 4:01 PM .28.-lbs.035" (0. (J) ft.000 (518) Tensile Strength.Manganese-Molybdenum (Mn-Mo) Wires Spoolarc 83 AWS Class ER80S-D2 Code and Specification Data: AWS A5.000 (759) 92. psi (MPa) 110. (J) ft. .16 Si 0.2 mm) x 36" (914 mm) lengths 3-11 GEN-26110_03. It is available in forms suitable for MIG and TIG welding.030" (0. 1/16" (1.39 0.000 (634) 89.60 0.000 (656) 77.34 P S Mo 0.6 mm) TIG: 1/16" (1.008 0.080 Mn 1. psi (MPa) 95.045" (1. 012 0. Spoolarc Hi-84 is used for welding gas transmission pipe.011 Standard Diameters and Packages .2 mm) x 44# (20 kg) spl 1/16" (1.47 0.6 mm) x 44# (20 kg) spl Recommended Welding Parameters pages 3-18 & 3-19 3-12 GEN-26110_03. (J) 60 (81) Typical Undiluted Weld Metal Analysis (%) Gas 98% Ar/2% O2 CO2 C 0.50 0. psi (MPa) Tensile Strength.045" (1.28 Description: Spoolarc Hi-84 is a 1/2% Mo wire that has been microalloyed to produce exceptional impact toughness at temperatures as low as -50°F (-46°C). ASME SFA 5.013 0.085 Mn 1.49 0. Hi-84 produces a high strength weld deposit and has good tolerance of rust and mill scale.63 1.Manganese-Molybdenum (Mn-Mo) Wires Spoolarc Hi-84 AWS Class ER80S-D2 Code and Specification Data: AWS A5.072 0. oil field equipment.39 Si 0. psi (MPa) % Elongation in 2" (51 mm) 89.000 (689) 23 Typical Charpy V-Notch Impact Properties Testing Temp.9 mm) x 44# (20 kg) spl . -20°F (-29°C) Stress Relieved CO2 ft. Typical Mechanical Properties As Welded CO2 Yield Strength. and other similar applications.28.000 (613) 100.013 0.-lbs.37 P S Mo 0.035" (0. offshore structural members.p65 12 7/10/01. 4:01 PM . 35 Standard Diameters .008 0.000 (656) 105. 0°F -60°F (-18°C) (-51°C) As Welded 98% Ar/2% O2 ft.20 1.007 0.9 mm). Typical Mechanical Properties As Welded 98% Ar/2% O2 Yield Strength.p65 13 7/10/01.07 1. psi (MPa) Tensile Strength.2 mm).8 mm).28. this wire has been successfully used to fabricate low temperature arctic piping. This wire produces excellent mechanical properties and low temperature toughness under a variety of welding conditions (up to 110 Kj).40 0.80 0. 1/16" (1. (J) 93 (126) 65 (88) Typical Undiluted Weld Metal Analysis (%) Gas 98% Ar/2% O2 C Mn Si P S Cr Ni Mo 0.High Strength Wires Spoolarc 95 AWS Class ER100S-1 Code and Specification Data: AWS A5. 4:01 PM . MIL-E-23765/2 Description: Spoolarc 95 is Military grade high strength wire used to weld HY-80 steels. .035" (0. ships and submarines. ASME SFA 5.28 Military .045" (1.35 0.-lbs.030" (0.MIL 100S-1.000 (725) 23 Typical Charpy V-Notch Impact Properties Testing Temp. Applications for Spoolarc 95 include military tanks. . In addition. psi (MPa) % Elongation in 2" (51 mm) 95.6 mm) 3-13 GEN-26110_03. 40 2.6 mm) Recommended Welding Parameters pages 3-18 & 3-19 3-14 GEN-26110_03. In addition. MIL-E-23765/2 Description: Spoolarc 120 is a Military grade of high strength wire used to weld HY-100 and other similar steels. Applications for Spoolarc 120 include military tanks. psi (MPa) Tensile Strength.28 Military .007 0.Spoolarc 120 AWS Class ER120S-1 Code and Specification Data: AWS A5.008 0.30 0.8 mm). Typical Mechanical Properties As Welded 98% Ar/2% O2 Yield Strength.07 1. This wire produces excellent mechanical properties and low temperature toughness under a variety of welding parameters. ASME SFA 5.000 (849) 19 Typical Charpy V-Notch Impact Properties Testing Temp. 1/16" (1.030" (0.60 0. . (J) 100 (136) 75 (102) Typical Undiluted Weld Metal Analysis (%) Gas 98% Ar/2% O2 C Mn Si P S Cr Ni Mo 0.045" (1.035" (0.p65 14 7/10/01.000 (773) 123.45 Standard Diameters .35 0.2 mm). psi (MPa) % Elongation in 2" (51 mm) 112.MIL 120S-1. 4:01 PM .-lbs. . high strength pressure vessels and heat treatable steels such as 4130 can be welded. ships and submarines.28.9 mm). 0°F -60°F (-18°C) (-51°C) As Welded 98% Ar/2% O2 ft. 1/16" (1. . (J) 25 (34) Typical Undiluted Weld Metal Analysis (%) Gas 98% Ar/2% O2 C Mn Si P S Cr Ni Cu 0. Typical Mechanical Properties As Welded 98% Ar/2% O2 Yield Strength.500 (542) 24 Typical Charpy V-Notch Impact Properties Testing Temp.035" (0. Cor-Ten® and Mayari R® steels.55 0.p65 15 7/10/01.28 Description: Spoolarc WS is a special purpose wire designed to weld weathering grade steels.014 0. psi (MPa) % Elongation in 2" (51 mm) 72.-lbs.500 (500) 78.9 mm). Standard Diameters .55 0.28.23 0.2 mm). ASME SFA 5. A242. The weld metal properties provide the color matching characteristics desired for ASTM A588. Applications include Military grade material. -20°F (-29°C) As Welded 98% Ar/2% O2 ft.045" (1.10 0.009 0.45 0. 4:01 PM . as well as castings and some heat-treatable steels.45 Spoolarc 140 No AWS Class Description: Spoolarc 140 is a high strength wire designed to weld HY130 steels.Special Purpose Wires Spoolarc WS AWS Class ER80S-G Code and Specification Data: AWS A5. psi (MPa) Tensile Strength.6 mm) Recommended Welding Parameters pages 3-19 & 3-20 3-15 GEN-26110_03. The mechanical properties meet the Federal Highway (AASHTO) Charpy impact standards (see below). Applications include butt and fillet welds on structural support members and other fabrication requirements for welding weathering grade steels. Meets MIL 140S-1 chemistry requirements. p65 16 7/10/01.6 mm) x 36" (914 mm) lengths 3/32" (2. Standard Diameters and Lengths 1/16" (1.2) Description: Oxweld 32 is a low alloy oxy-fuel rod designed for high speed fusion welding of pressure vessels. castings and wrought iron applications.2) Description: Oxweld 7 is a low carbon.4 mm) x 36" (914 mm) lengths 1/8" (3. 4:01 PM . Standard Diameters and Lengths 1/16" (1.Gas Welding Rods Oxweld 1 HT AWS Class RG60 (AWS A5.4 mm) x 36" (914 mm) lengths 1/8" (3.2 mm) x 36" (914 mm) lengths 5/32" (4.0 mm) x 36" (914 mm) lengths 3/16" (4.8 mm) x 36" (914 mm) lengths 3-16 GEN-26110_03. tanks and piping.8 mm) x 36" (914 mm) lengths Oxweld 7 AWS Class RG45 (AWS A5.8 mm) x 36" (914 mm) lengths Oxweld 32 CMS AWS Class RG65 (AWS A5.6 mm) x 36" (914 mm) lengths 3/32" (2. Standard Diameters and Lengths 1/16" (1.0 mm) x 36" (914 mm) lengths 3/16" (4.6 mm) x 36" (914 mm) lengths 3/32" (2.2) Description: Oxweld 1 HT is an oxy-fuel rod for steel pipe. low manganese oxy-fuel designed for improved machinability on steel plate.4 mm) x 36" (914 mm) lengths 1/8" (3.2 mm) x 36" (914 mm) lengths 5/32" (4.2 mm) x 36" (914 mm) lengths 5/32" (4. Weld metal strengths average 70-80 ksi (483552). pipe and wrought iron.0 mm) x 36" (914 mm) lengths 3/16" (4. Deposit strengths in excess of 60 ksi (414 MPa) can be achieved. 590 0.450 7/10/01.009 0.006 0.720 2.006 0.140 1.850 0.460 0.124 0.117 0.060 0.091 0.580 0.005 0.011 Cu 0.110 0.350 0.110 0.600 1.005 0.470 1.250 P 0.018 0.091 0.740 0.007 0.133 0.007 0.640 0.030 0.900 C 0.610 1.040 0.123 0.120 0.085 0.007 0.087 0.123 0.010 0.048 0.084 0.012 0.076 0.600 0.700 0.012 0.570 0.320 0.320 0.230 1.090 0.910 1.GEN-26110_03.480 0.109 0.490 Si 0.050 1.650 0.670 0.007 0.070 0.600 0.830 1.013 0.030 0. 4:01 PM 3-17 .330 0.015 0.050 17 Wire Spoolarc 65 Spoolarc 29S Spoolarc 82 Spoolarc 85 Spoolarc 86 Spoolarc 87HP Spoolarc 83 Spoolarc Hi-84 Spoolarc 95 Spoolarc 120 Spoolarc 140 Spoolarc WS 0.011 0.110 0.170 1.009 0.009 0.520 0.330 2.600 0.018 S 0.125 0.220 1.005 0.122 0.310 0.008 0.480 0.080 Mn 1.620 1.p65 Spoolarc Typical Wire Analysis Cr Ni Mo Al 0.010 0.090 Ti 0.080 Zr 0.013 0. 4) 1665 ( 93) (1.052 (1. (mm) Amps 45-90 60-140 90-160 130-200 150-200 17-20 17-19 15-19 14-16 14-16 70 100 130 160 160 Volts IPM (cm/min) Amps .6) 8505 (476) Electrode Unit Length/Wt. 4:01 PM .GEN-26110_03.p65 3-18 Spoolarc Recommended Welding Parameters SHORT ARC Electrode Diameter in.2) 2220 (124) (0.9) 3670 (206) (0.045 ./lb (m/kg) RANGE: OPTIMUM: Volts 15 15 17 18 18 IPM (cm/min) 300 (762) 220 (559) 250 (635) 150 (381) 140 (356) 18 150-380 (381-965) 150-350 (381-889) 180-300 (457-762) 125-200 (318-508) 135-190 (343-483) 7/10/01.023 .8) 5000 (280) (0. in.035 .030 . ) SPRAY ARC Electrode Diameter in.062 (1. (mm) Unit Length/Wt.045 .035 .023 . 4:01 PM Note: DCEP (Electrode Positive).8) (0. 3-19 . Flow rates of 25-45 CFH is required.9) (0.052 ./lb (m/kg) Amps 100-125 160-200 180-230 260-340 275-400 290-400 26-36 26-33 25-30 25-27 24-26 180 200 300 325 340 23-25 110 Volts Amps 8505 5000 3670 2220 1665 1150 ( 64) ( 93) (124) (206) (280) (476) . in.2) (0.6) (1.4) (1.6) 23 25 26 27 28 27 400-620 (1016-1575) 500-650 (1270-1651) 400-550 (1016-1397) 300-500 (762-1270) 265-390 (673-991) 180-280 (457-711) Electrode RANGE: IPM (cm/min) OPTIMUM: IPM Volts (cm/min) 450 (1143) 520 (1321) 480 (1219) 350 (889) 310 (787) 200 (508) 19 7/10/01.GEN-26110_03.p65 Spoolarc Recommended Welding Parameters (cont’d.030 . /hr (kg/hr) Electrode Diameter in.0 5.99) (6.5 7. .81) (3.8 2.3 14.22) (1.81) (3.3 16.13) (6.8 2.22) (1.0 12.2 6.49) (3. (mm) Amps .81) (4.86) (4.1 2. Straight CO2 *93% Eff.91) (1.8) 98% Ar 2% O2 *98% Eff.90) (3. 4:01 PM *Use this figure as the deposition efficiency in the weld metal cost per lb. 3-20 20 .035 (0.99) (2.45) (4.6 1.18) (1.9 8.1 6.59) (2.7 12.04) (0.5 10.1 (0.3 8.8 11.0 13.0 6.54) (2.99) (0.40) (5.7 3.8 3.31) (3.95) (1. (kg) calculations.5 7.48) 7/10/01.8 2.08) (5.1 6.6) 75 100 150 200 80 100 150 200 250 100 125 150 200 250 300 350 250 275 300 350 400 450 2.2 13.27) (1.13) (1.7 4.7 17.6 4.90) (0.9) .95) (3.7 9.2 6.6 5.03) (7.GEN-26110_03.22) (1.45) (3.35) (7.5 3.030 (0.63) (2.82) (1.76) 1.63) (5.0 8.4 9.7 4.0 2.2 9.8 10.53) (5.90) (2.85) (2.1 2.8 3.40) (3.2) 1/16 (1.p65 Spoolarc Deposition and Efficiency Data for MIG Welding Wires Deposition Rate lbs.72) (3.95) (0.36) (4.68) (3.49) (4.6 4.9 6.86) (3.6 10.2 2.86) (1.0 2.21) (7.67) (2.91) (1.27) (1.85) (6.4 (0.0 2.08) (0.7 2.58) (4.77) (2.95) (1.0 11.0 2.91) (1.2 7.99) (4.08) (1.4 5.9 2.86) (1.6 4.5 (0.9 6.89) 1.6 7.7 13.045 (1.9 2.5 5.81) (2.00) (1.18) (1. 75% Ar 25% CO2 *96% Eff.18) (1.86) (2.3 7.5 2.54) (3.4 7.5 6.6 8.0 17. ............................ESAB HQ Aluminum (Al) TIG & MIG Wires Section 4 DESCRIPTION PAGE Aluminum Rods & Wires for TIG & MIG Welding .................................p65 1 7/10/01........................ 4-3 Standard Diameters & Packages . 4-4 Aluminum Alloy Data ........ 4:01 PM ..... 4-5 Aluminum Rod & Wire Selection Guide ... 4-18 Additional Alloys Available for MIG/TIG ...4-2 ESAB Aluminum Rod & Wire Analysis ................. 4-18 4-1 GEN-26110_04....................... arc stability. • For most weldable cast and wrought aluminum alloys • Easy-to-hold round cross sections • Proprietary final cleaning process minimizes potential for weld porosity • Shaving process on HQ products means good feed- ability. and uniform weld penetration • Continuous casting process insures homogeneous wire chemistry and gives consistent weld results • Manufactured in the U.S.A. The designation “HQ” means High Quality.p65 2 7/10/01. These are wires giving consistently superior aluminum weld quality — wires which make it much easier to maintain desired production.ESAB HQ Aluminum (Al) TIG & MIG Wires Aluminum Rods and Wires for TIG and MIG Welding ESAB aluminum wires and rods are produced using the most advanced techniques of winding and packaging. 4:01 PM . 4-2 GEN-26110_04. 15 Be 0.00 ER4047 — 0.01 0.10 0.0.500. All HQ spooled wire is round.43.25 0.0008 (2) AWS A5.03 0.20 0.0 4. Other elements include Gallium .25 0.40 0.05 — — — 0.20 ER5556 — 0.95 — 0.10 Fe&Si Maximum Allowable % (Balance Aluminum)(1) Fe Mn Si Cr Mg Cu Zn Ti — 0.10 0. and Vanadium .25 ER5356 — 0.150.25 0.0008 0.3) 3 4043HQ(2) 4047HQ(2) 5183HQ(2) 5356HQ(2) 5554HQ(2) 5556HQ(2) 7/10/01.0008 0.0008 0.0 ER5183 — 0.35. Single values shown are maximum percentages.15 Notes: 4-3 .80 0.05 0.13.20 0.55.050.050.p65 ESAB Aluminum Wire and Rod Analyses Class ER1100 0.30 0.25 0.050.0 0.9 0.40 0.005 0.10 0.75.10 1100HQ 1188HQ(2. HQ rods are flat.25 0.500.20 0.0008 0.20 0.0008 0. 2.20 0.0.0 0.5 3.051.5— 6.20 0.0008 0.051.01 — 0.03%.0008 0.0.03% and Vanadium .20 — 0.10 0.05 0.20 ER5554 — 0.10 0.45 — 0.40 0.25 0.35 4.051.01 0.40 0.2 4.060.10 0.050.40 0.06 0.10 0. 4:01 PM 1.06 — (Other elements include Gallium .05 4. 3.5 2.050.20 0.0.050.05% 5654HQ(2) ER1188 — 0.20 ER5654 0.15 11.500.01 0.0— 13.30 0.GEN-26110_04.80 0.0 0.05%) ER4043 — 0.0008 0. 45 & 6.6 mm) x 36" (914 mm) lengths x 10 lbs (4.0 mm) x 1& 16# (0.45. Contact Customer Service for further information.3 & 9. Smaller weight packages are available.p65 4 7/10/01.Standard Diameters and Package Options GMAW: + 030" (0. Contact Customer Service for further information.3 kg) spl 3/64" (1.9 mm) x 1 & 16# (0.5 kg) ++ Cut Lengths are packed in a 60# (27.4 mm) x 36" (914 mm) lengths x 10 lbs (4.4 kg) spl 035" (0.8 mm) x 1 & 14# (0.1 kg) spools are available in 4043 & 5356 alloys. All TIG Rod is continuously embossed along the entire length of the electrode.3 kg) spl .7 kg) molded plastic reels are available in specific alloys.3 & 9.45 & 7. 16 & 20#* (0.4 mm) x 1 & 16# (0.0 mm) x 36" (914 mm) lengths x 10 lbs (4.2 mm) x 36" (914 mm) lengths x 10 lbs (4.5 kg) 5/32" (4.5 kg) 1/8" (3. 7. 16 & 20#* (0.6 mm) x 1. 167# (75.8 mm) x 36" (914 mm) lengths x 10 lbs (4. + GTAW: ++ 1/16" (1.040" (1.1 kg) spl 3/32" (2. 4:01 PM .45 & 7.45 & 7. 7. 4-4 GEN-26110_04.45.5 kg) 3/16" (4.1 kg) spl 1/16" (1. Contact Customer Service for further information.2 kg) master carton.3 kg) spl * 20# (9.2 mm) x 1.5 kg) 3/32" (2. Typical Bend Radii .05 0.0 22.05-0.10 Ti - Others Each Total 0. It has good welding characteristics and it is also used as a filler alloy for welding purposes.15 . A desirable characteristic of the alloy is the bright finish obtained by anodizing.0 15. AMS 4102 Description: Alloy 1100 is highly resistant to chemical attack and weathering. Typical Mechanical Properties Temper -0 -H12 -H14 -H16 -H18 UTS (KSI) 13.062" -H12 -H18 0 1T .375" 1-1/2T 4T .0 21.) 35 12 9 6 5 BHN 23 28 32 38 44 Shear (KSI) 9 10 11 12 13 Chemistry Si * Fe * (Min. 99% pure Aluminum) Cu Mn 0.Aluminum Alloy Data ESAB 1100HQ AWS Class: E1100.90° Cold Bends Thickness . ASTM B316.187" 1T 2-1/2T .10 (ER & R).0 16.125" 1/2T 1-1/2T . ER1100 Code and Specification Data: ANSI/AWS A5.p65 5 7/10/01.500" 2T 4-1/2T Typical Thermal Treatment Anneal Practice Metal Temperature 650°F Temper -0 Welding Approvals • Canadian Welding Bureau Additional Aluminum MIG & TIG Wires listed on page 4-18 4-5 GEN-26110_04.0 UYS (KSI) 5.0 17.0 18. It is a relatively soft alloy that is very formable and used extensively in thin gauge and foil products.20 Note: Single values are maximum unless otherwise noted.0 24.0 %E (2 in.05 Mg Cr Zn 0.0 20. 4:01 PM .250" 1T 3T . QQ-A-430. AMS 4190 Description: Alloy 4043 is one of the oldest and most widely used welding and brazing alloys. almost smut free welds.30 0.15 REM Note: Single values are maximum unless otherwise noted. Postweld aged only.05 Cr ---Zn Ti Be Each Total Al 4.0008 0. ER4043 Code and Specification Data: ANSI/AWS A5.8 0. The alloy is less sensitive to weld cracking and produces brighter.05 0.p65 6 7/10/01.Aluminum Alloy Data ESAB 4043HQ AWS Class: E4043.5-6. 4:01 PM .05 0. Typical Mechanical Properties Base Alloy Postweld Heat-Treated Properties As Welded and Aged1 UTS UYS E(%) UTS UYS E (%) UTS UYS E(%) (ksi) (ksi) (ksi) (ksi) (ksi) (ksi) 70 60 13 34 28 4 50 --2 35 21 22 27 18 8 35 --82 45 40 12 27 18 8 44 40 5 25 22 22 20 10 12 30 --13 Base Alloy 2014-T6 6061-T4 6061-T6 6063-T4 (1) (2) Requires sufficient dilution of base metal into weld pool for heat treat and/or age response.20 0. Chemistry Si Fe Cu Mn Mg 0.00.10 (ER & R). Welding Approvals • Canadian Welding Bureau Additional Aluminum MIG & TIG Wires listed on page 4-18 4-6 GEN-26110_04. ESAB 4043 can be classified as a general purpose type filler alloy. The silicon additions result in improved fluidity (wetting action) to make the alloy a preferred choice by welders.10 0. 094 0.187 0.p65 Typical Welding Parameters .125 0.125 0.500 0.250 0. backing strip. 4:01 PM 3/32 280-400 26-31 Base Material Thickness Inches 0. groove joint.030 7 0.062 0.035 140-260 20-29 70-180 15-26 35 45 3/64 1/16 190-350 25-30 55 7/10/01.500 0. .062 0.750 >1.000 0. Inches 0.8 2 4 6 1.094 0. and 100% Argon gas.750 1.ESAB 4043HQ Range Amps 60-170 Volts 13-24 Gas Flow CFH 25 Wire Dia.125 0.5 2 6 1.GEN-26110_04.250 0.5 1.8 2 6 16 6 16 30 50 105 30 50 105+ 4-7 NOTE: Parameters based on flat position.375 0.250 0.000 Suggested Amps Volts 90 22 110 23 130 23 150 24 175 24 90 23 130 24 170 25 110 25 150 26 190 26 220 27 200 26 230 27 260 28 280 29 300 30 280 28 290 29 300 30 65 Wire Feed IPM 260 320 380 430 510 250 360 470 215 290 370 430 190 215 240 261 280 170 175 180 Consumption 100 ft of Weld Lbs 1.250 0.375 0. Postweld aged only.1 ---0.p65 8 7/10/01. ER4047 Code and Specification Data: ANSI/AWS A5. 4:01 PM .0-13.05 0. The alloy may be used in applications of sustained elevated temperatures. Hot cracking is significantly reduced when 4047 is used as a filler alloy. The alloy produces bright and almost smut free welds.2 --. In addition.2 Structural Welding Code.0008 0. Welding Approvals • Canadian Welding Bureau Additional Aluminum MIG & TIG Wires listed on page 4-18 4-8 GEN-26110_04.0.15 REM Note: Single values are maximum unless otherwise noted.10 (ER & R). AMS 4190 Description: Alloy 4047 was originally developed as a brazing alloy (BAISi-4) or (718) to take advantage of its low melting point and narrow freezing range. * Alloys 4043 and 4047 are considered the same for properties per AWS D1. Chemistry Si Fe Cu Mn Mg Cr Zn Ti Be Each Total Al 11. which provides for increased fluidity and reduced shrinkage.8 0.0 0.15 0. Typical Mechanical Properties* Base Alloy Postweld Heat-Treated Properties As Welded and Aged1 UTS UYS E(%) UTS UYS E (%) UTS UYS E(%) (ksi) (ksi) (in 2") (ksi) (ksi) (in 2") (ksi) (ksi) (in 2") 70 60 13 34 28 4 50 --2 35 45 25 21 40 22 22 12 22 27 27 20 18 18 10 8 8 12 352 44 30 --40 --8 5 13 Base Alloy 2014-T6 6061-T4 6061-T6 6063-T4 (1) (2) Requires sufficient dilution of base metal into weld pool for heat treat and/or age response.Aluminum Alloy Data ESAB 4047HQ AWS Class: E4047. it has a higher silicon content than 4043.3 0. 500 0.000 Suggested Amps Volts 90 22 110 23 130 23 150 24 175 24 90 23 130 24 170 25 110 25 150 26 190 26 220 27 200 26 230 27 260 28 280 29 300 30 280 28 290 29 300 30 Wire Feed IPM 260 320 380 430 510 250 360 470 215 290 370 430 190 215 240 261 280 170 175 180 Consumption 100 ft of Weld Lbs 1.ESAB 4047HQ Range Amps 60-170 Volts 13-24 Gas Flow CFH 25 Wire Dia.GEN-26110_04.035 140-260 20-29 70-180 15-26 35 45 3/64 1/16 190-350 25-30 55 7/10/01.125 0.094 0. 4:01 PM 3/32 280-400 26-31 65 4-9 Base Material Thickness Inches 0. groove joint.250 0.750 1. Inches 0. . and 100% Argon gas.000 0.8 2 4 6 1.062 0.094 0. backing strip.250 0.125 0.5 2 6 1.030 9 0.062 0.5 1.250 0.187 0.500 0.375 0.250 0.125 0.750 >1.375 0.8 2 6 16 6 16 30 50 105 30 50 105+ NOTE: Parameters based on flat position.p65 Typical Welding Parameters . The more common filler alloy 5356 will typically fail to meet the as-welded tensile specification requirements of alloy 5083.2 .40 . The alloy is not recommended for elevated temperature applications due to its susceptibility to stress corrosion cracking.p65 10 7/10/01. Typical Mechanical Properties Base Alloy Properties As Welded UTS UYS E(%) UTS UYS E (%) (ksi) (ksi) (in 2") (ksi) (ksi) (in 2") 42 21 22 40 18 16 60 50 14 47 32 14 65 55 13 45 26 12 Base Alloy 5083-0 7039-T61 7039-T64 Chemistry Si Fe Cu Mn Mg Cr Zn Ti . The alloy is typically utilized in marine and structural applications where high strengths.Aluminum Alloy Data ESAB 5183HQ AWS Class: E5183.25 .15 Be .40 .3-5.10 .05-.5-1. Welding Approvals • American Bureau of Shipping • Lloyd's Register of Shipping • Korean Register of Shipping • Det Norske Veritas • Canadian Welding Bureau Additional Aluminum MIG & TIG Wires listed on page 4-18 4-10 GEN-26110_04. 4:01 PM .0008 Each Total Al .05 .15 REM . and exposure to corrosive elements are important.10 (ER & R) Description: Alloy 5183 was originally developed in 1957 to provide the highest strengths possible in the as-welded condition of Alloy 5083 and other similar high magnesium alloys.25 Note: Single values are maximum unless otherwise noted. high fracture toughness for impact resistance.0 4. ER5183 Code and Specification Data: ANSI/AWS A5. 500 0.GEN-26110_04. groove joint.8 2 4 1.030 11 0.250 0. Inches 0. 4-11 .375 0.ESAB 5183HQ Range Amps 60-170 Volts 13-24 Gas Flow CFH 35 Wire Dia.062 0.094 0.125 0.375 0. 4:01 PM NOTE: Parameters based on flat position.5 1.125 0.p65 Typical Welding Parameters .250 0. and 100% Argon gas.125 0.187 0.250 0.035 140-260 20-29 70-180 15-26 35 45 3/64 1/16 190-350 25-30 55 3/32 280-400 26-31 Base Material Thickness Inches 0.094 0.000 Suggested Amps Volts 90 21 100 22 120 22 140 23 100 21 130 22 170 23 100 22 150 23 190 24 220 25 200 23 230 24 260 26 280 27 300 28 350 30 60 Wire Feed IPM 350 560 670 780 350 420 640 150 220 320 400 200 220 270 300 320 180 Consumption 100 ft of Weld Lbs 1.8 2 6 16 6 16 30 50 105 105+ 7/10/01.000 >1.5 2 6 1.062 0.750 1. backing strip. Welding Approvals • American Bureau of Shipping • Lloyd's Register of Shipping • Korean Register of Shipping • Det Norske Veritas • Canadian Welding Bureau Additional Aluminum MIG & TIG Wires listed on page 4-18 4-12 GEN-26110_04.05-. Special alloys and tempers are often required to overcome this problem.05-. ER5356 Code and Specification Data: ANSI/AWS A5.1 .0008 Note: Single values are maximum unless otherwise noted.2 . Typical Mechanical Properties Base Alloy Properties As Welded UTS UYS E(%) UTS UYS E (%) (ksi) (ksi) (in 2") (ksi) (ksi) (in 2") 45 40 12 30 19 11 35 31 12 20 12 12 54 46 12 46 30 10 65 55 13 44 25 13 Base Alloy 6061-T6. 4:01 PM .15 REM .5-5.25 . Contact ESAB for assistance in alloy and temper selection when elevated temperature service is a concern. -T63 7039-T64 Chemistry Si Fe Cu Mn Mg Cr Zn Ti Be Each Total Al .40 .2 4.p65 12 7/10/01.10 (ER & R) Description: A characteristic of the 5XXX Series alloys is their susceptibility to stress corrosion cracking when the weld pool chemistry is greater than 3% magnesium and there is exposure to prolonged temperatures in excess of 150°F.2 .Aluminum Alloy Data ESAB 5356HQ AWS Class: E5356.5 .1 . -T651 6063-T6 7005-T6.06-.05 . 062 0.000 >1.030 13 0.125 0.8 2 4 1.375 0.p65 Typical Welding Parameters . backing strip.000 Suggested Amps Volts 90 21 100 22 120 22 140 23 100 21 130 22 170 23 100 22 150 23 190 24 220 25 200 23 230 24 260 26 280 27 300 28 350 30 60 Wire Feed IPM 350 560 670 780 350 420 640 150 220 320 400 200 220 270 300 320 180 Consumption 100 ft of Weld Lbs 1. 4:01 PM 3/32 280-400 26-31 Base Material Thickness Inches 0.250 0.5 2 6 1. and 100% Argon gas.125 0.094 0. Inches 0. groove joint.094 0.GEN-26110_04.ESAB 5356HQ Range Amps 60-170 Volts 13-24 Gas Flow CFH 35 Wire Dia.187 0.750 1.250 0.5 1. .250 0.375 0.062 0.500 0.8 2 6 16 6 16 30 50 105 105+ 4-13 NOTE: Parameters based on flat position.035 140-260 20-29 70-180 15-26 35 45 3/64 1/16 190-350 25-30 55 7/10/01.125 0. primarily for Alloy 5454 that is widely used in the manufacture of chemical storage tanks. those that may be subjected to temperatures in excess of 150°F.05 . Welding Approvals • Canadian Welding Bureau Additional Aluminum MIG & TIG Wires listed on page 4-18 4-14 GEN-26110_04.05-.p65 14 7/10/01.4-3.0 . ER5554 Code and Specification Data: ANSI/AWS A5. and in particular. 4:01 PM .0 2. This combination of alloys does not become sensitive to stress corrosion cracking (SCC) at elevated temperatures.15 REM .05-. Typical Mechanical Properties Base Alloy Properties As Welded UTS UYS E(%) UTS UYS E (%) (ksi) (ksi) (in 2") (ksi) (ksi) (in 2") 36 17 22 35 16 17 Base Alloy 5454-0 Chemistry Si Fe Cu Mn Mg Cr Zn Ti Be Each Total Al .25 .40 .2 .1 .2 .50-1.Aluminum Alloy Data ESAB 5554HQ AWS Class: E5554.10 Description: Alloy 5554 was developed as a filler alloy.0008 Note: Single values are maximum unless otherwise noted.25 . 125 0.375 0.125 0.5 2 6 1.250 0.p65 Typical Welding Parameters . groove joint.125 0.250 0. Inches 0.375 0.ESAB 5554HQ Range Amps 60-170 Volts 13-24 Gas Flow CFH 35 Wire Dia.187 0.094 0.750 1. backing strip.062 0.000 >1.250 0. and 100% Argon gas. .094 0.8 2 4 1.062 0.8 2 6 16 6 16 30 50 105 105+ 4-15 NOTE: Parameters based on flat position.5 1.000 Suggested Amps Volts 90 21 100 22 120 22 140 23 100 21 130 22 170 23 100 22 150 23 190 24 220 25 200 23 230 24 260 26 280 27 300 28 350 30 60 Wire Feed IPM 350 560 670 780 350 420 640 150 220 320 400 200 220 270 300 320 180 Consumption 100 ft of Weld Lbs 1. 4:01 PM 3/32 280-400 26-31 Base Material Thickness Inches 0.035 140-260 20-29 70-180 15-26 35 45 3/64 1/16 190-350 25-30 55 7/10/01.500 0.030 15 0.GEN-26110_04. 5-1. The 5XXX series of alloys offer an excellent combination of corrosion resistance. ER5556 Code and Specification Data: ANSI/AWS A5. they are used in a wide variety of applications.05-.10 (ER & R) Description: Alloy 5556 was first utilized in 1956.2 .0 4.15 REM Note: Single values are maximum unless otherwise noted. Special alloys and tempers are often required to overcome this problem.0008 .05 .7-5.25 . workability.2 . however is their susceptibility to stress corrosion cracking when the weld pool chemistry is greater than 3% magnesium and there is exposure to prolonged temperatures in excess of 150°F.5 .1 . As a result.4 . strength.05-. toughness. 4:01 PM .25 . and weldability.Aluminum Alloy Data ESAB 5556HQ AWS Class: E5556. A characteristic of this series of alloys.p65 16 7/10/01. It develops the highest as-welded strength in fillet welds and it is nearly double that of 4043. Contact ESAB for assistance in alloy/temper selection Typical Mechanical Properties Base Alloy Properties As Welded UTS UYS E(%) UTS UYS E (%) (ksi) (ksi) (in 2") (ksi) (ksi) (in 2") 46 24 22 45 23 14 Base Alloy 5456-H112 Chemistry Si Fe Cu Mn Mg Cr Zn Ti Be Each Total Al . Welding Approvals • American Bureau of Shipping • Lloyd's Register of Shipping • Det Norske Veritas • Canadian Welding Bureau Additional Aluminum MIG & TIG Wires listed on page 4-18 4-16 GEN-26110_04. 4:01 PM 3/32 280-400 26-31 Base Material Thickness Inches 0.5 1.000 >1.GEN-26110_04.375 0.125 0. .094 0. backing strip.250 0. Inches 0.035 140-260 20-29 70-180 15-26 35 45 3/64 1/16 190-350 25-30 55 7/10/01.500 0.375 0.062 0.125 0. groove joint.p65 Typical Welding Parameters .8 2 4 1.062 0.094 0.125 0.000 Suggested Amps Volts 90 21 100 22 120 22 140 23 100 21 130 22 170 23 100 22 150 23 190 24 220 25 200 23 230 24 260 26 280 27 300 28 350 30 60 Wire Feed IPM 350 560 670 780 350 420 640 150 220 320 400 200 220 270 300 320 180 Consumption 100 ft of Weld Lbs 1.8 2 6 16 6 16 30 50 105 105+ 4-17 NOTE: Parameters based on flat position. and 100% Argon gas.187 0.ESAB 5556HQ Range Amps 60-170 Volts 13-24 Gas Flow CFH 35 Wire Dia.250 0.5 2 6 1.750 1.250 0.030 17 0. ER1199) 357. (E4009.0) 4145 (E4145. (E5654.0. 4:01 PM 1188 2319 4009 5654 (E1188. ER357.0 (E357.p65 4-18 Indicates best choice of ESAB alloy for the base metals in the left column Base Metal To Be Welded 1100 6061 6063 3003 5052 5086 5083 5454 5456 ESAB 4043 ESAB 5356 ESAB 5356 ESAB 4043 ESAB 5356 ESAB 5356 ESAB 5183 ESAB 5356 ESAB 5556 ESAB 1100 ESAB 5356 ESAB 5356 ESAB 1100 ESAB 5654 ESAB 5356 ESAB 5356 ESAB 5356 ESAB 5356 ESAB 1100 ESAB 5356 ESAB 5356 ESAB 1100 ESAB 5356 ESAB 5356 ESAB 5183 ESAB 5356 ESAB 5556 ESAB 1100 ESAB 4043 ESAB 4043 ESAB 1100 ESAB 5356 ESAB 5356 ESAB 5183 ESAB 5356 ESAB 5556 For Maximum Strength For Maximum Ductility For Best Color Match After Anodizing For Maximum Salt Water Corrosion Resistance For Least Cracking Tendency ESAB 4043 ESAB 4043 ESAB 4043 ESAB 4043 ESAB 5356 ESAB 5356 ESAB 5356 ESAB 5356 ESAB 5356 Aluminum Rod and Wire Selection Guide 18 Additional Aluminum Alloys available for MIG & TIG ER1188) ER2319) ER4009) ER5654) 1199 (E1199. ER4643) 7/10/01. (E2319. . ER4145) 206.0) 4008 (E4008.0. ER206.GEN-26110_04. ER4008) 4643 (E4643.0 (E206. ..........................CORED WIRE PRODUCTS Section 5 DESCRIPTION PAGE Dual Shield and Coreshield Flux Cored Wire ........... 5-37 Additional Dual Shield Low Alloy Wires ... 5-34 Manganese-Molybdenum (Mn-Mo) Wire .......18 Composite Wires . 5-24 80 ksi (552 MPa) Tensile Wires ....Dual Shield .. 5-29 90 ksi (621 MPa) Tensile Wires .............. 5-69 Suggested Welding Parameters ........... 5-44 Coreshield Welding Data . 5-18 Carbon-Molybdenum (C-Mo) Wires ......................Coreweld .... 5-53 Gas Shielded Metal Cored Wires — Coreweld ........p65 1 7/10/01.......... 5-20 Nickel (Ni) Steel Wires ........................20 ........................................ 5-3 AWS Specification A5................ 5-70 Flux Cored Wire Agency Approvals ..... 5-61 Coreweld Welding Data .Dual Shield Wires ... 5-31 100 ksi (690 MPa) Tensile Wires .............................. 5-43 Self Shielded Cored Wires — Coreshield ....28 Composite Wires ........ 5-5 Additional Dual Shield Mild Steel Wires .............. 5-38 Dual Shield Rutile & Rutile Basic Slag Welding Data ..................... 4:01 PM .................... 5-41 Dual Shield Basic Slag Welding Data .................... 5-4 Mild Steel Cored Wires ...29 . 5-60 AWS Specification A5............................. 5-19 Chromium-Molybdenum (Cr-Mo) Wires ....... 5-42 Length/Unit Weight ............... 5-71 5-1 GEN-26110_05............................................ 5-60 Metal Cored Wires .................................................. 5-39 Suggested Welding Parameters .. 5-33 110 ksi (759 MPa) Tensile Wires ................... 5-2 AWS Specification A5.... 5-60 AWS Specification A5............................ 5-2 GEN-26110_05. 4:01 PM .DUAL SHIELD ® Flux Cored Wires Dual Shield — Gas Shielded Flux Cored Wires Dual Shield wires are of a tubular construction and gain their name by the fact that the arc is shielded from the atmosphere by both the shielding gas and the protective slag which forms over the weld as the wire is consumed.p65 2 7/10/01. Dual Shield wires are available for welding a wide variety of carbon and low alloy steels. The required shielding gas may be either straight CO2 or a mixture of argon and CO2 as specified in the listings that follow. 20 ft. ksi 0: Flat & Horizontal 1: All-Position Tubular or Flux Cored ShieldingGas(a) @0°F @0°F Polarity V-notch impact AWS Classification ShieldingGas(a) Polarity V-notch impact @-20°F @-20°F @-20°F @-20°F AWS Filler Metal Specification A5. 20 ft. 20 ft.-lbs.-lbs.-lbs. C02) (b) DCEN (Electrode Negative) for improved out-of-position welding . 20 ft.-lbs. Impacts 3 AWS Classification EXXT-1 (Multiple-pass) EXXT-1M (Multiple-pass) EXXT-2 (Single-pass) EXXT-2M (Single-pass) EXXT-3 (Single-pass) EXXT-4 (Multiple-pass) EXXT-5(Multiple-pass) EXXT-5M (Multiple-pass) EXXT-6 (Multiple-pass) EXXT-7 (Multiple-pass) EXXT-8 (Multiple-pass) @-20°F @-20°F @-20°F @-20°F CO2 Ar/CO2 CO2 Ar/CO2 None None CO2 Ar/CO2 None None None DCEP DCEP DCEP DCEP DCEP DCEP DCEP/DCEN(b) DCEP/DCEN(b) DCEP DCEN DCEN 20 ft. None None None None (c) As agreed by supplier and user.-lbs.-lbs. @-40°C) M = Ar/CO2 (if present) Usability.-lbs. 4:01 PM 5-3 (a) Ar/CO2 (75-80% Ar/Bal.-lbs. Tensile Strength.-lbs.GEN-26110_05. 20 ft. None None None None 20 ft.-lbs. EXXT-9 (Multiple-pass) EXXT-9M (Multiple-pass) EXXT-10 (Single-pass) EXXT-11 (Multiple-pass) EXXT-12 (Multiple-pass) EXXT-12M (Multiple-pass) EXXT-13 (Single-pass) EXXT-14 (Single-pass) EXXT-G (Multiple-pass) EXXT-GS (Single-pass) CO2 Ar/CO2 None None CO2 Ar/CO2 None None None None DCEP DCEP DCEN DCEN DCEP DCEP DCEN DCEN (c) (c) 20 ft.20 Optional Hydrogen Designation Impacts (20 ft.-lbs. Performance.p65 Carbon Steel Electrodes for Flux Cored Arc Welding E-X X T . None 20 ft. 7/10/01. None None 20 ft.X M J HZ Electrode Min. Wire Usability & Performance Tubular or Flux Cored 4 Current and Polarity DCEP DCEP DCEP DCEN Not Specified 7/10/01.GEN-26110_05.X Electrode Min.p65 5-4 Low Alloy Steel Electrodes for Flux Cored Arc Welding E-X X T X .29 Chemical Composition. Tensile Strength. 4:01 PM . ksi 0: Flat & Horizontal 1: All-Position AWS Classification EXXT1-X (multiple pass) EXXT4-X (multiple pass) EXXT5-X (multiple pass) EXXT8-X (multiple pass) EXXTX-G (multiple pass) CO2 None CO2 None Not Specified External Shielding AWS Filler Metal Specification A5. CSA W48.36 Si 0. (J) 37 (50) Typical Undiluted Weld Metal Analysis (%) C 0. Areas of application include railcar.-lbs.6 mm).0 mm). psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 70. Bead contour is flat to slightly convex and slag coverage is complete.2 mm).20. and general fabrication.000 (483) 80.045" (1. 3/32" (2.51 P S Ni 0. heavy equipment. 1/16" (1.4 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-5 GEN-26110_05. ASME SFA 5.5 Military . Notch toughness in the as welded condition is also improved with this wire.000 (555) 25 55 Typical Charpy V-Notch Impact Properties Testing Temp.020 Mn 1. MIL 70T-1C Description: Dual Shield R-70 Ultra is a low fuming flux cored wire with a balanced chemistry that allows for a greater tolerance of mill scale and surface oxides than is normally associated with an E70T-1 class of wire. Dual Shield R-70 Ultra is a flux cored wire for single or multipass applications on low or medium carbon steels.MIL-E-24403/1.Mild Steel Cored Wires Dual Shield R-70 Ultra AWS Class E70T-9/E70T-9M Code and Specification Data: AWS A5. It is intended for use in the flat and horizontal positions with CO2 shielding only. 5/64" (2.012 Standard Diameters .20. 0°F (-18°C) As Welded ft.011 0. The “Ultra” series produces smoother arc characteristics and lower welding fumes than other non-ultra types. psi (MPa) Tensile Strength.39 0. 4:01 PM . Shielding Gas: CO2 Typical Mechanical Properties As Welded Yield Strength.p65 5 7/10/01. 4 mm).20. 4:01 PM . for greater efficiency.000 (497) 84. Dual Shield 111-AC has proven capabilities in fabrication of bridges. 70°F 0°F (21°C) (-18°C) As Welded ft. 7/64" (2. the work should be positioned so that the welding is performed in the flat position.8 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-6 GEN-26110_05. There is very little spatter when welded with balanced voltage and amperage.48 P S 0.07 Mn 1.0 mm). 3/32" (2.20 Description: Dual Shield 111-AC is a flux cored wire for single or multipass operation on mild steel and on some low alloy steels.Mild Steel Cored Wires Dual Shield 111-AC AWS Class E70T-1 Code and Specification Data: AWS A5.012 Standard Diameters 1/16" (1. construction. The thin slag cover removes easily. earth moving equipment. (J) 64 (87) 42 (57) Typical Undiluted Weld Metal Analysis (%) C 0.100 (580) 26 59 Typical Charpy V-Notch Impact Properties Testing Temp.6 mm). The weld bead appearance and easy operation make this wire an ideal choice for general fabrication and repair.p65 6 7/10/01. pressure vessels. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 72. psi (MPa) Tensile Strength. shipbuilding and welding pertaining to structural and nuclear codes.45 Si 0. 5/64" (2.-lbs. ASME SFA 5. The steel should be reasonably clean and. Shielding Gas: CO2 Typical Mechanical Properties As Welded Yield Strength.017 0. -lbs.6 mm) Additional Dual Shield Mild Steel Wires page 5-18 5-7 GEN-26110_05.000 (579) 81.026 0. Dual Shield 70 Ultra Plus may be used in a variety of applications including railcar.200(581) 84.Mild Steel Cored Wires Dual Shield 70 Ultra Plus AWS Class E71T-1M/E71T-9M Code and Specification Data: AWS A5. (J) 68 (92) 74 (100) Si 0.51 0.60 0.016 0.000(558) % Elongation in 2” (51 mm) 26. (J) 30 (41) 47 (64) S Testing Temp. Description: Shielding Gas: Ar/CO2 mixtures between 75-95% Ar Typical Mechanical Properties 95% Ar/ 5% CO2 As Welded 90% Ar/ 10% CO2 75% Ar/ 25% CO2 Yield Strength. very high out of position deposition rates (vertical up and overhead at over 12 lb/hr).012 0.000(490) Tensile Strength.023 Mn 0. . heavy equipment. 4:01 PM . (J) 53 (72) 25 (34) C 0. Among the outstanding features of Dual Shield 70 Ultra Plus are a very wide operating window. It is optimized for use with 90% Ar/10% CO2 shielding but works well with mixes ranging from 75% Ar/25% CO2 to 95% Ar/5% CO2.-lbs.07 As Welded 90% Ar/ 10% CO2 ft.500 (521) 71. ASME SFA 5.4 mm).0 27.012 0. psi (MPa) 81. and general structural steel fabrication. 1/16” (1.0 27. outstanding all position performance and a fume emission rate approaching that of solid wires. 0°F -20°F Gas 95% Ar/5% CO2 90% Ar/10% CO2 75% Ar/25% CO2 (-18°C) (-29°C) Typical Undiluted Weld Metal Analysis (%) 0.012 Standard Diameters .015 0. and welds that are virtually spatter free.0 Typical Charpy V-Notch Impact Properties 95% Ar/ 5% CO2 ft.052” (1. psi (MPa)84.045” (1.032 0.200(560) 75. automotive.59 P 75% Ar/ 25% CO2 ft.20 Dual Shield 70 Ultra Plus is an all-position wire that is uniquely designed to provide high deposition.-lbs.2 mm).20.89 1.015 0. It is especially recommended in applications where reduction of welding fume is a priority.10 1.p65 7 7/10/01. (J) ft.055 Mn 1. and earth moving and material handling equipment. This wire is suitable for structural steel fabrication. (J) 50 (68) 30 (41) 70 (95) 50 (68) Typical Undiluted Weld Metal Analysis (%) Gas CO2 75% Ar/25% CO2 C 0.050 0. ASME SFA 5. AWS A5. storage tank construction.10 Si 0.-lbs.4 mm).44 0.20.015 Standard Diameters .900 (572) 27 76. The unique slag system makes it suitable for either 75% Argon/25% CO2 or CO2. .55 P S 0.045" (1. Dual Shield FC-717 is designed to weld mild and medium carbon steels.20. 4:01 PM . 1/16" (1. 0°F -20°F (-18°C) (-29°C) As Welded CO2 75% Ar/25% CO2 ft. The performance characteristics produce low spatter.010 0. psi (MPa) % Elongation in 2" (51 mm) 73.Mild Steel Cored Wires Dual Shield FC-717 AWS Class E71T-9/E71T-1M/E71T-9M Code and Specification Data: Description: Dual Shield FC-717 is an all-position flux cored wire. CSA W48.6 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-8 GEN-26110_05. psi (MPa) Tensile Strength.2 mm). smooth stable arc and flat to convex bead shape.5 Shielding Gas: CO2 or Argon/CO2 mixtures up to 75% Argon Typical Mechanical Properties As Welded CO2 75% Ar/25% CO2 Yield Strength.p65 8 7/10/01.10 1.010 0. The wide operating parameters make it suitable for a variety of material thicknesses.-lbs.500 (528) 87.052" (1.015 0.000 (504) 82.500 (604) 27 Typical Charpy V-Notch Impact Properties Testing Temp. 60 0. . . (J) 32 (43) 34 (46) Typical Undiluted Weld Metal Analysis (%) Gas CO2 75% Ar/25% CO2 C 0. This wire produces equal leg lengths on fillet welds with little spatter.000 (538) 89.016 0.016 Standard Diameters .-lbs. ASME SFA 5.014 0.2 mm).035" (0.6 mm) Additional Dual Shield Mild Steel Wires page 5-18 5-9 GEN-26110_05.014 0.06 0.06 Mn 1. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 78.31 1.p65 9 7/10/01.-lbs. It can be used over normal rust and mill scale. Shielding Gas: CO2 or Argon/CO2 mixtures up to 75% Argon Typical Mechanical Properties As Welded CO2 75% Ar/25% CO2 Yield Strength. (J) ft.47 Si 0.75 P S 0.000 (593) 95.4 mm). cleaning time is reduced. provides increased wetting action and easier arc control. 4:01 PM .045" (1. 0°F (-18°C) As Welded CO2 75% Ar/25% CO2 ft.700 (660) 25 68 Typical Charpy V-Notch Impact Properties Testing Temp.Dual Shield 7000 AWS Class E71T-1/E71T-1M Code and Specification Data: AWS A5.20 Description: Dual Shield 7000.9 mm). Since slag cover is complete and removal easy. combines excellent performance features with the ability to produce high quality welds.20.052" (1. psi (MPa) Tensile Strength. 1/16" (1. A 75% Argon/25% CO2 shielding gas mixture improves arc characteristics in out-of-position work. Dual Shield 7000 is designed for welding mild and medium-carbon steels. the industry’s first all-position flux cored wire.000 (614) 26 67 86. as well as general structural steel fabrication.010 0. . ASME SFA 5.052" (1. psi (MPa) Tensile Strength.6 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-10 GEN-26110_05.036 Mn 1.023 0. 1/16” (1. 4:01 PM .4 mm).045" (1. (J) 43 (58) 25 (34) Typical Undiluted Weld Metal Analysis (%) Gas CO2 75% Ar/25% CO2 C 0.20.54 0. This versatility in gas selection provides the fabricator greater flexibility in choosing both wire and gas.500 (618) 26 75% Ar/ 25% CO2 ft.600 (591) 26 75% Ar/ 25% CO2 85.33 1.62 Si 0.010 0. (J) 42 (57) 35 (47) Typical Charpy V-Notch Impact Properties Testing Temp. The low spatter levels and easy slag removal minimizes post weld cleanup. Dual Shield 7100 Ultra can be used with either CO2 or 75% Ar/25% CO2.20. CSA W48. 0°F -20°F (-18°C) (-29°C) CO2 ft. This product has a wider range of operating parameters and produces lower welding fume than other E71T-1 flux cored wires.000 (587) 89. AWS A5.012 Standard Diameters .035" (0.013 0.9 mm).66 P S 0. This all-position wire is extremely versatile for a variety of applications including railcar and earth moving equipment. .000 (538) 85.5 Shielding Gas: CO2 or Argon/CO2 mixtures up to 75% Argon Typical Mechanical Properties As Welded CO2 Yield Strength. psi (MPa) % Elongation in 2" (51 mm) 78.2 mm).p65 10 7/10/01.Mild Steel Cored Wires Dual Shield 7100 Ultra AWS Class E71T-1/E71T-1M/E71T-9/E71T-9M Code and Specification Data: Description: Dual Shield 7100 Ultra is an all-position wire with a uniquely balanced chemistry to provide greater deposition and improved welding productivity.-lbs.-lbs. 30 Si 0.Dual Shield II 70 Ultra AWS Class E71T-1/E71T-1M/E71T-12M Code and Specification Data: Description: Dual Shield II 70 Ultra is an all-position flux cored wire that displays exceptional impact properties in both the as welded and stress relieved conditions when used with 75% Ar/25% CO2. Dual Shield II 70 Ultra was developed to join low and medium carbon steel. shipbuilding. The Military classification allows Dual Shield II 70 Ultra to be used for attaching steels of less than 80 ksi (552 MPa) yield to HY-80 and HY-100.015 Standard Diameters .2 mm).4 mm). 0°F -20°F (-18°C) (-29°C) Typical Undiluted Weld Metal Analysis (%) C 0.035" (0. railcar.008 0.9 mm).MIL-E-24403/1.30 P S 0. MIL-71T-1-HYM Shielding Gas: 75% Argon/25% CO2 Typical Mechanical Properties As Welded Yield Strength. 4:01 PM .045" (1.20.20.p65 11 7/10/01. ASME SFA 5.5 Military . . Commercial applications include construction.-lbs. and heavy equipment industries. AWS A5. (J) 117 (159) 70 (95) Typical Charpy V-Notch Impact Properties Testing Temp. psi (MPa) Tensile Strength. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 72.100 (560) 29 75 As Welded ft. 1/16" (1. The improved properties qualify this wire to the Navy’s “HY” classification.6 mm) Available in a Hermetically Sealed Can & Vacuum Pac Additional Dual Shield Mild Steel Wires page 5-18 5-11 GEN-26110_05. The “Ultra” series produces smoother arc characteristics and lower welding fumes. Weld metal analysis is similar to an E7018 low hydrogen electrode. CSA W48.052" (1.300 (499) 81.028 Mn 1. . 20. and heavy equipment industries.MIL-E-24403/1. CSA W48. Commercial applications include construction. The improved properties qualify this wire to the Navy’s “HY” classification.p65 12 7/10/01.-lbs.Mild Steel Cored Wires Dual Shield II 71 Ultra AWS Class E71T-12 Code and Specification Data: Description: Dual Shield II 71 Ultra is an all-position flux cored wire that displays exceptional impact properties in both the as welded and stress relieved conditions when used with CO2.4 mm).15 Si 0.20.035" (0.013 Standard Diameters . Dual Shield II 71 Ultra was developed to join low and medium carbon steel. ASME SFA 5.9 mm). The “Ultra” series produces smoother arc characteristics and lower welding fumes. railcar.007 0.5 Military . AWS A5.30 P S 0.6 mm) Available in a Hermetically Sealed Can & Vacuum Pac Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 Additional Dual Shield Mild Steel Wires page 5-18 5-12 GEN-26110_05.500 (549) 28 77 As Welded ft. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 71. .052" (1. 4:01 PM . Weld metal analysis is similar to an E7018 low hydrogen electrode. . (J) 0°F -20°F (-18°C) (-29°C) 96 (130) 40 (54) Typical Charpy V-Notch Impact Properties Typical Undiluted Weld Metal Analysis (%) C 0. psi (MPa) Tensile Strength. MIL-71T-1-HYC Shielding Gas: CO2 Typical Mechanical Properties As Welded Yield Strength.019 Mn 1.045" (1. shipbuilding.2 mm).500 (493) 79. The Military classification allows Dual Shield II 71 Ultra to be used for attaching steels of less than 80 ksi (552 MPa) yield to HY-80 and HY-100. 1/16" (1. @1150°F (620°C) ft. Dual Shield II 70T-12H4 also provides the smooth arc and low spatter levels characteristic of other Dual Shield II wires. shipbuilding. and railcar. -20°F -40°F (-29°C) (-40°C) Typical Undiluted Weld Metal Analysis (%) C 0. ASME SFA 5.-lbs.052" (1.000 (469) 80.6 mm) Packaged in Vacuum Pacs 5-13 GEN-26110_05.p65 13 7/10/01.045" (1.08 Si 0.000 (552) 30 73 Typical Charpy V-Notch Impact Properties* As Welded ft.008 Standard Diameters .20 Description: Dual Shield II 70T-12H4 is the first of an entire series of low hydrogen flux cored wires to be introduced by ESAB. (J) 79 (107) 62 (84) Stress Relieved 2 hrs. 1/16" (1.000 (496) 80. offshore oil components. Each can produce diffusible hydrogen levels of < 4mL/100g over a wide range of welding parameters. @1150°F (620°C) 68. Weld metal analysis is similar to E7018 & E7018-1 low hydrogen covered electrodes.20. psi (MPa) Tensile Strength.Mild Steel Cored Wires Dual Shield II 70T-12H4 AWS Class E71T-12MJH4 Code and Specification Data: AWS A5.000 (552) 27 71 Stress Relieved 2 hrs.33 P S 0.027 Mn 1. heavy equipment fabrication.016 0.4 mm). Shielding Gas: 75% Argon/25% CO2 Typical Mechanical Properties As Welded Yield Strength. 4:01 PM . psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 72. (J) 76 (103) — Testing Temp. Dual Shield II 70T-12H4 can be used in construction. .2 mm).-lbs. Each of the new Dual Shield II H4 wires is an all-position flux cored wire that provides excellent low temperature toughness in both the as welded and/or stress relieved conditions (as applicable) when used with 75% Ar/25% CO2. 000 psi (593 MPa) min. ASME SFA 5. 3/32" (2. Horizontal fillet welds usually have equal leg lengths.06 Mn 1.20 P S 0.6 mm).4 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-14 GEN-26110_05. 5/64" (2. The arc behavior is smooth with relatively little spatter.Mild Steel Cored Wires Dual Shield SP AWS Class E70T-2 Code and Specification Data: AWS A5.010 0. The presence of mill scale or rust on the steel does not adversely affect the appearance or soundness of welds made with this product.0 mm). The slag is self-releasing while the weld bead appearance is excellent.20.4 mm) plate test assembly Typical Undiluted Weld Metal Analysis (%) C 0.012 Standard Diameters 1/16" (1. Shielding Gas: CO2 Typical Mechanical Properties* Transverse Tensile Strength: 86.20 Description: Dual Shield SP is a flux cored single pass wire especially developed for welds of good contour and soundness regardless of the surface condition of the steel.p65 14 7/10/01. and the tensile strength of the weld metal may increase to more than 100 ksi (689 MPa).38 Si 1. 4:01 PM . Because of high manganese and silicon content. However in the absence of mill scale or rust in the weld area. Longitudinal Bend Test: Meets Requirements *AWS single pass 1/4" (6. cracking may occur on multipass welding. the deoxidizing elements in the core become alloying elements. 67.20 Class E70T-5J/E70T-5MJ for 3/32” & 7/64” (2.-lbs.4 & 2. 75% Argon/25% CO2 for .Mild Steel Cored Wi Dual Shield T-75 AWS Class E70T-5J/E70T-5MJ E71T-5J/E71T-5MJ Code and Specification Data: AWS A5. The weld metal analysis is similar to an E7018 low hydrogen electrode. @1150°F (621°C) CO2 ft. but can be improved with argon gas mixtures. Shielding Gas: CO2 for 3/32 & 7/64" (2.4 mm). (J) 70 (95) 85 (115) C 0.2 mm). @ 1150°F (621°C) CO2 Yield Strength.8 mm). (J) — — 60 (81) S Testing Temp.043 0.013 0.MIL-E-24403/1. MIL-70T-5C(M) Description: Dual Shield T-75 is a flux cored wire designed for multiple pass welding producing excellent properties in both the as welded and stress relieved conditions.20.6 mm). 7/64" (2.045” & 1/16” (1.p65 15 7/10/01.016 Standard Diameters .47 0.35 Si 0. ASME SFA 5.8 mm) 5-15 GEN-26110_05.8 mm) Class E71T-5J/E71T-5MJ for .019 0.045 & 1/16" (1.000 (504) 84. 0°F -20°F Gas CO2 75% Ar/25% CO2 (-18°C) (-29°C) Typical Undiluted Weld Metal Analysis (%) 0. The arc characteristics are globular.-lbs.009 0. 3/32" (2.2 & 1.066 As Welded 75% Ar/ 25% CO2 ft. 1/16" (1.700 (584) 29 66 62.000 (545) % Elongation in 2" 28 (51 mm) % Reduction of Area 65 73.-lbs. 4:01 PM .000 (462) Tensile Strength.2 & 1.48 P Stress Relieved 8 hrs. (J) 60 (81) 75 (102) Mn 1. Exceptional impact toughness and low sensitivity to cracking make it an ideal choice for a variety of low and medium carbon steels. 79.500 (541) 30 70 Typical Charpy V-Notch Impact Properties As Welded CO2 ft.000 (427) 78.6 mm) Military .4 & 2.32 1.045" (1.6 mm) Typical Mechanical Properties As Welded CO2 psi (MPa) As Welded 75% Ar/25% CO2 psi (MPa) Stress-Relieved 8 hrs. 045 & 1/16" (1. Typical Mechanical Properties Stress-Relieved 2 hrs. Trimix is recommended for out-of-position welding. It is a good choice for mild steel or when being joined to quenched and tempered low alloy high strength steels.20. Argon/CO2 mixtures can be selected for least spatter and post weld clean up cost.p65 16 7/10/01. DCEN (electrode negative) should be used when welding outof-position.000 (469) 81. ASME SFA 5. The arc characteristics are globular but can be improved with the use of argon mixtures. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 68. The small diameter wires. Shielding Gas: 75% Argon/25% CO2. Dual Shield T-5 is especially recommended for medium to heavy fabrication of a number of mild steels where superior toughness and crack resistance are required. 4:01 PM . The weld metal analysis is similar to an E7018 or E7018-1 low hydrogen electrode.045 & 1/16" (1. psi (MPa) Tensile Strength.000 (356) 74.2 & 1. such as .4 mm) Class E71T-5J/E71T-5MJ for . The result will improve weld quality and reduce weld metal deposit costs.6 mm) diameters can be used out-of-position. As Welded @1150°F (621°C) 75% Ar/25% CO2 75% Ar/25% CO2 Yield Strength.000 (560) 31 71 52.2 & 1.Mild Steel Cored Wires Dual Shield T-5 AWS Class E70T-5J/E70T-5MJ E71T-5J/E71T-5MJ Code and Specification Data: AWS A5.20. 90% Argon/8% CO2/ 2% O2. This reduces penetration and minimizes the size of the puddle for optimum operator appeal. DCEP (electrode positive) should be used for flat and horizontal welding.000 (508) 34 76 5-16 GEN-26110_05.6 mm) Description: Dual Shield T-5 is a basic slag flux cored wire which produces crack resistant. or 100% CO2 Welding Procedure: This product should be run using a constant speed wire feeder and a constant potential power source.5 Class E70T-5J/E70T-5MJ for 3/32” (2. CSA W48. highly ductile weld deposits. 2 mm).4 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-17 GEN-26110_05. 1/16" (1.045" (1. 4:01 PM . 3/32" (2. As Welded @1150°F (621°C) 75% Ar/25% CO2 75% Ar/25% CO2 ft.52 P S 0. (J) 140 96 81 71 59 (190) (130) (110) (96) (80) 211 174 131 103 93 (286) (236) (178) (140) (126) Testing Temp.-lbs.6 mm).p65 17 7/10/01.45 Si 0.Mild Steel Cored Wi Dual Shield T-5 (cont’d.066 Mn 1.013 Standard Diameters .-lbs. (J) ft.) Typical Charpy V-Notch Impact Properties Stress-Relieved 2 hrs.007 0. 70°F 0°F -20°F -40°F -60°F (20°C) (-18°C) (-29°C) (-40°C) (-51°C) Typical Undiluted Weld Metal Analysis (%) Gas 75% Ar/25% CO2 C 0. p65 18 7/10/01. 4:01 PM .Additional Dual Shield Mild Steel Wires* Dual Shield Arc 70 (E70T-9/E70T-9M) Dual Shield Arc 71 (E71T-1) Dual Shield Arc 87 (E70T-1) Dual Shield 111A (E70T-1) Dual Shield 111HD (E70T-1) Dual Shield 111RB (E70T-1) Dual Shield T-62 (E70T-1) Dual Shield T-63 (E70T-2) Dual Shield 78 (E70T-1) Dual Shield 110 (E70T-2) * Note: For technical information contact the Marketing Department NOTES 5-18 GEN-26110_05. Carbon-Molybdenum (C-Mo) Wires Dual Shield 7000-A1 AWS Class E81T1-A1 Code and Specification Data: AWS A5.29. psi (MPa) Tensile Strength.052" (1.061 Mn 0. pressure piping and tubing and other pressure vessel applications. ASME SFA 5.000 (635) 22 58 Stress-Relieved 1 hr.p65 19 7/10/01. It is used in the fabrication and erection of boilers.011 0. and provide easier arc control for out-of-position welding.500 (569) 93. @1150°F (621°C) CO2 82.2 mm).48 0. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 82.019 Standard Diameters .41 P S Mo 0.69 Si 0. . (J) 43 (58) 20 (27) Typical Undiluted Weld Metal Analysis (%) Gas CO2 C 0.6 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 Additional Low Alloy Wires listed on page 5-38 5-19 GEN-26110_05. The weld metal analysis is similar to an E7018-A1 low hydrogen electrode.045" (1. A 75% Ar/25% CO2 shielding gas mixture is recommended to improve arc characteristics. decrease penetration.500 (645) 26 63 Typical Charpy V-Notch Impact Properties Testing Temp.29 Description: Dual Shield 7000-A1 is an all-position wire recommended for 1/2% Mo steels. 4:01 PM . Shielding Gas: CO2 or Argon mixtures up to 75% Argon Typical Mechanical Properties As Welded CO2 Yield Strength. increase wetting action. 72°F 0°F (22°C) (-18°C) As Welded CO2 ft.460 (569) 92.4 mm). 1/16" (1.-lbs. 55 0. except 8000-B2 is for out-of-position welding.012 Standard Diameters .2 mm). .37 Mo 0.6 mm) Additional Low Alloy Wires listed on page 5-38 5-20 GEN-26110_05. 1% Cr-1/2% Mo.29.052" (1.52 P S Cr 1. This wire is designed for single or multiple pass welding.65 Si 0.4 mm). @1175°F (635°C) CO2 Yield Strength.p65 20 7/10/01. 4:01 PM .400 (575) 95. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 83. 1/16" (1.Chromium-Molybdenum (Cr-Mo) Wires Dual Shield 8000-B2 AWS Class E81T1-B2 Code and Specification Data: AWS A5. Dual Shield 8000-B2 wire is used for the welding of such steel as 1/2% Cr-1/2% Mo.29 Description: Dual Shield 8000-B2 is an all-position flux cored wire which contains 1-1/4% Cr-1/2% Mo. The weld metal analysis is similar to an E8018-B2 low hydrogen electrode.06 Mn 0. Shielding Gas: CO2 or Argon mixtures up to 75% Argon Typical Mechanical Properties Stress Relieved 1 hr.045" (1.400 (658) 21 60 Typical Undiluted Weld Metal Analysis (%) Gas CO2 C 0. psi (MPa) Tensile Strength. ASME SFA 5.011 0. and 1-1/4% Cr-1/2% Mo. The analysis is very similar to 88 CM. psi (MPa) Tensile Strength.2 mm).018 Standard Diameters .44 P S Cr 1. .29.200 (526) 87. Shielding Gas: CO2 or Argon mixtures up to 75% Argon Typical Mechanical Properties Stress Relieved 1 hr.60 Si 0.20 Mo 0.012 0. psi (MPa) % Elongation in 2" (51 mm) 76.p65 21 7/10/01.700 (605) 23 Typical Undiluted Weld Metal Analysis (%) Gas CO2 C 0.Dual Shield 8000-B2L AWS Class E81T1-B2L Code and Specification Data: AWS A5.6 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-21 GEN-26110_05.29 Description: Dual Shield 8000-B2L is an all-position flux cored wire for low carbon grades of 1-1/4% Cr-1/2% Mo steels.052" (1. 4:01 PM .52 0. The weld metal analysis is similar to an E8018-B2L low hydrogen electrode. 1/16" (1. @1275°F (691°C) CO2 Yield Strength. ASME SFA 5.024 Mn 0.045" (1.4 mm). 015 Standard Diameters .Chromium-Molybdenum (Cr-Mo) Wires Dual Shield 9000-B3 AWS Class E91T1-B3 Code and Specification Data: AWS A5.000 (691) 20 59 Typical Undiluted Weld Metal Analysis (%) Gas CO2 C 0. Shielding Gas: CO2 or Argon mixtures up to 75% Argon Typical Mechanical Properties Stress Relieved 1 hr. psi (MPa) Tensile Strength.10 0. @1275°F (691°C) CO2 Yield Strength.045" (1. The weld metal analysis is similar to an E9018B3 low hydrogen electrode.015 0. ASME SFA 5. except 9000-B3 is for out-of-position welding. Dual Shield 9000-B3 is recommended for welding 2-1/ 4% Cr-1% Mo steels.6 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-22 GEN-26110_05.055 Mn 0. 4:01 PM .29. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 86.p65 22 7/10/01. The analysis is very similar to 98 CM.300 (595) 101.29 Description: Dual Shield 9000-B3 is an all-position flux cored wire which contains 2-1/4% Cr-1% Mo.2 mm).21 Mo 1. 1/16" (1.55 Si 0.54 P S Cr 2. This wire is designed for single or multiple pass welding. 022 Mn 0.6 mm) Additional Low Alloy Wires listed on page 5-38 5-23 GEN-26110_05. Shielding Gas: 75% . CO2 Typical Mechanical Properties Stress Relieved 1 hr. ASME SFA 5. @1275°F (691°C) CO2 Yield Strength.Chromium-Molybdenum (Cr-Mo) Wires Dual Shield 9000-B3L AWS Class E91T1-B3L Code and Specification Data: AWS A5.29 Description: Dual Shield 9000-B3L is an all-position flux cored wire for low carbon grades of 2-1/4% Cr-1% Mo steels.017 0.700 (543) 91.06 0.012 Standard Diameters .29.2 mm).56 Si 0.95% Argon/Rem.700 (633) 22 Typical Undiluted Weld Metal Analysis (%) Gas CO2 C 0. psi (MPa) % Elongation in 2" (51 mm) 78. The weld metal analysis is similar to an E9018-B3L low hydrogen electrode. 4:02 PM . psi (MPa) Tensile Strength.p65 23 7/10/01. 1/16" (1.045" (1.20 Mo 1.60 P S Cr 2. 08 0.000 (497) 34 77 Typical Charpy V-Notch Impact Properties As Welded ft. @1150°F (621°C) ft.06 Mn 1. psi (MPa) Tensile Strength.006 0. ASME SFA 5. Shielding Gas: 75% Argon/25% CO2 Typical Mechanical Properties As Welded Yield Strength.-lbs.40 P S Ni 1. (J) 150 145 120 101 (203) (197) (163) (137) Testing Temp. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 65.500 (452) 78. Dual Shield T-5 Ni1 can be used for single or multipass welding in all position.500 (397) 72. low diffusible hydrogen and good ductility either as welded or after postweld heat treatment.6 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-24 GEN-26110_05.29. @1150°F (621°C) 57.500 (542) 30 76 Stress-Relieved 2 hrs.29 Description: Dual Shield T-5 Ni1 is a 1% Ni basic slag wire designed for use in applications with the most demanding impact toughness requirements. The weld metal analysis is similar to an E7018 or 7018-1 low hydrogen electrode.-lbs.2 mm). 1/16" (1.51 Si 0. (J) 112 100 60 51 (152) (136) (81) (69) Stress-Relieved 2 hrs.Nickel (Ni) Steel Wires Dual Shield T-5 Ni1 AWS Class E70T5-G Code and Specification Data: AWS A5.012 Standard Diameters .p65 24 7/10/01. The procedure for out-of-position welding is similar to Dual Shield T-5.045" (1. 4:02 PM . -20°F -40°F -60°F -76°F (-29°C) (-40°C) (-51°C) (-60°C) Typical Undiluted Weld Metal Analysis (%) C 0. Weld deposits exhibit excellent toughness. The weld metal analysis is similar to an E8018-C3 low hydrogen covered electrode.Dual Shield II 80 Ni1H4 AWS Class E81T1-Ni1H4 Code and Specification Data: Description: Dual Shield II 80Ni1H4 is one of a series of low hydrogen flux cored wires to be introduced by ESAB.048 (-29°C) (-40°C) Mn 1.MIL-E-24403/1.009 Standard Diameters .6 mm) Available in a Hermetically Sealed Can & Vacuum Pac 5-25 GEN-26110_05.045" (1.18 Typical Undiluted Weld Metal Analysis (%) 0. AWS A5. (J) 120 (163) 115 (156) Si 0. 4:02 PM .000 (545) 87. . psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 79.p65 25 7/10/01. Dual Shield II 80Ni1H4 is used on petrochemical equipment.000 (600) 28 71 Stress Relieved 2 hrs.32 P S Ni 0. Each can produce diffusible hydrogen levels of < 4mL/100g over a wide range of welding parameters. @1150°F (621°C) 73. 1/16" (1. (J) 104 (141) 73 (99) Typical Charpy V-Notch Impact Properties As Welded ft.000 (503) 84. and heavy machinery.052" (1.2 mm). ASME SFA 5. MIL-81T1-Ni1M Shielding Gas: 75% Argon/25% CO2 Typical Mechanical Properties As Welded Yield Strength.29 Military . psi (MPa) Tensile Strength.-lbs. railcar. -20°F -40°F C 0.-lbs. @1150°F (621°C) ft. offshore oil construction.91 Testing Temp. Each of the new Dual Shield II H4 wires is an all-position flux cored wire that provides excellent low temperature toughness in both the as welded and/or stress relieved conditions (as applicable) when used with 75% Ar/25% CO2.015 0.4 mm).29. ship fabrication.000 (579) 28 71 Stress Relieved 2 hrs. 0°F -20°F -40°F (-18°C) (-29°C) (-40°C) As Welded CO2 75% Ar/25% CO2 ft.2 mm). MIL-81T1-Ni2M Shielding Gas: CO2 or Argon mixtures up to 75% Argon As Welded 75% Ar/25% CO2 82. 4:02 PM . . The weld metal analysis is similar to an E8018-C1 low hydrogen electrode.017 Standard Diameters .33 0.-lbs.052" (1.046 Mn 0.p65 26 7/10/01.MIL-E-24403/1.29 Military .80 0.015 0. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 80. (J) 62 (84) 43 (58) 39 (53) 63 (69) 47 (64) 40 (54) Typical Undiluted Weld Metal Analysis (%) Gas CO2 75% Ar/25% CO2 C 0.000 (607) 26 67 Typical Charpy V-Notch Impact Properties Testing Temp. The argon-CO2 mixtures reduce spatter and further improves weldability especially for small vertical-up fillets.6 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-26 GEN-26110_05. Dual Shield 8000-Ni2 produces superior weld metal properties which make it most desirable for such applications as shipbuilding and heavy machinery construction. AWS A5.Nickel (Ni) Steel Wires Dual Shield 8000-Ni2 AWS Class E81T1-Ni2 Code and Specification Data: Description: Dual Shield 8000-Ni2 is an all-position wire that deposits 2-1/2% Ni deposit with an 80 ksi (552 MPa) tensile strength.045 0.000 (621) 27 68 Typical Mechanical Properties CO2 Yield Strength.-lbs.4 mm).24 2. ASME SFA 5.007 0.86 Si 0.009 0. Dual Shield 8000-Ni2 may be used with CO2 or Argon mixtures.000 (566) 90.000 (552) 88. psi (MPa) Tensile Strength.29.35 P S Ni 2.42 0. (J) ft. 1/16" (1.045" (1. (J) 74 (100) 45 (61) Typical Mechanical Properties Yield Strength.000 (703) 23 67 AWS A5.30 P S Ni 2.052 Mn 1. Suitable for single or multi-pass welding applications. Each of the new Dual Shield II H4 wires is an all-position flux cored wire that provides excellent low temperature toughness in both the as welded and/or stress relieved conditions (as applicable) when used with 75% Ar/25% CO2. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 93.Dual Shield II 101H4M AWS Class E91T1-GH4 Code and Specification Data: AWS A5. ASME SFA 5.000 (641) 102. Each can produce diffusible hydrogen levels of < 4mL/100g over a wide range of welding parameters.015 0. Shielding Gas: CO2 or Argon mixtures up to 75% Argon AWS A5. This wire was developed to meet the stringent requirements of MIL-E-24403/2 and offshore welding.000 (648) 105.29 Flat CO2 ft.000 (724) 22 68 Mil-E-24403/2 Vertical Up 75% Ar/25% CO2 ft. Dual Shield II 101H4M is especially designed to weld HY-80 and HSLA-100 steels typically used in shipbuilding.-lbs. 1/16" (1. 4:02 PM .2 mm).-lbs.p65 27 7/10/01. and it is an ideal choice for HSLA steels.052" (1.MIL-E-24403/1 Description: Dual Shield II 101H4M is one of a series of low hydrogen flux cored wires to be introduced by ESAB.37 Si 0.6 mm) 5-27 GEN-26110_05.29.4 mm).045" (1. .29 Flat CO2 Mil-E-24403/2 Vertical Up 75% Ar/25% CO2 94. psi (MPa) Tensile Strength.29 Military .14 0.009 Standard Diameters . (J) Typical Charpy V-Notch Impact Properties 0°F -60°F (-18°C) (-40°C) — 57 (77) Typical Undiluted Weld Metal Analysis (%) Gas 75% Ar/25% CO2 C 0. 0°F -40°F (-18°C) (-40°C) As Welded CO2 75% Ar/25% CO2 ft.29 Description: Dual Shield 9000-C1 is an all-position flux cored wire which produces a 2-1/2% Ni deposit.Nickel (Ni) Steel Wires Dual Shield 9000-C1 AWS Class E91T1-Ni2 Code and Specification Data: AWS A5.08 Mn 1.17 1.500 (618) 98.45 Si 0.011 2.014 S Ni 0. psi (MPa) % Elongation in 2" (51 mm) As Welded 75% Ar/25% CO2 89.500 (680) 24 85. The analysis is very similar to the T-90C1 except that this product has out-ofposition capability.-lbs.200 (588) 96.29.010 2.p65 28 7/10/01. 1/16" (1.045" (1. (J) ft.51 0.2 mm).71 P 0.07 0.013 0. Shielding Gas: CO2 or Argon/CO2 mixtures up to 75% Argon Typical Mechanical Properties CO2 Yield Strength.51 0.55 Standard Diameters .-lbs. 4:02 PM .300 (664) 25 Typical Charpy V-Notch Impact Properties Testing Temp. ASME SFA 5.6 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-28 GEN-26110_05. psi (MPa) Tensile Strength. (J) 38 (52) 30 (41) — — 33 (45) Typical Undiluted Weld Metal Analysis (%) Gas CO2 75% Ar/ 25% CO2 C 0. Dual Shield 9000-C1 is used for welding of 2-3% Ni steels and castings used in applications requiring good toughness at subzero temperatures. 04 Si 0. A533 Class I and A537. (J) 100 (136) 89 (121) 60 (81) Typical Undiluted Weld Metal Analysis (%) C 0.022 Mn 1. offshore oil rigs. The wire produces a smooth stable arc and low spatter levels similar to other Dual Shield II products.29 Description: Dual Shield II 81-K2 is an all-position flux cored wire developed for low alloy high strength steels where low temperature impact toughness is required. .045" (1. Shielding Gas: CO2 Typical Mechanical Properties As Welded Yield Strength. 4:02 PM .052" (1.007 0.-lbs.2 mm).24 P S Ni 1.p65 29 7/10/01.56 0.6 mm) Packaged in Vacuum Pacs Additional Low Alloy Wires listed on page 5-38 5-29 GEN-26110_05.013 Standard Diameters . Applications include ship fabrication. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 74.900 (572) 27 73 Typical Charpy V-Notch Impact Properties Testing Temp. 1/16" (1. 0°F -20°F -60°F (-18°C) (-29°C) (-51°C) As Welded ft. and heavy equipment construction. psi (MPa) Tensile Strength.80 ksi (552 MPa) Tensile Wires Dual Shield II 81-K2 AWS Class E80T1-K2 Code and Specification Data: AWS A5.400 (513) 82. ASME SFA 5.29. Dual Shield II 81-K2 was developed for higher tensile steels such as ASTM A302.4 mm). p65 30 7/10/01. 1/16" (1.200 (670) 95. .500 (596) Tensile Strength.600 (604) 86. 30°F -20°F C 0.4 mm).-lbs.700 (653) % Elongation in 2" (51 mm) 24 23 24 % Reduction of Area 64 61 64 Typical Charpy V-Notch Impact Properties Testing Temp. and easy post weld clean-up resemble other Dual Shield II products. 4:02 PM .2 mm). The smooth arc characteristics. ASME SFA 5. MIL-101TM Description: Dual Shield II 101-TM is an all-position flux cored wire developed to meet the stringent requirements of the military specification.29. low spatter levels.-lbs.MIL-E-24403/2. (J) 585 (793) 385 (522) Typical Undiluted Weld Metal Analysis (%) 0.29 MIL-E-24403/2 Requirement Vertical-Up Flat HY-80 A-710 Mild Steel Base Plate Base Plate Base Plate Typical Mechanical Properties Yield Strength. (J) 70 (95) 42 (57) ft-lbs.29 Military . This product is suitable for single or multipass welding applications.13 Si 0. psi (MPa) 97.058 (-1°C) (-29°C) Mn 1. (J) 68 (92) 42 (57) As Welded ft.000 (655) 94.006 0.6 mm) Packaged in Vacuum Pacs 5-30 GEN-26110_05.052" (1. psi (MPa) 87.78 As Welded ft. Dual Shield II 101-TM was specially designed to weld HY-80 and A710 steels typically used in shipbuilding.80 ksi (552 MPa) Tensile Wires Dual Shield II 101-TM AWS Class E80T1-K2 Code and Specification Data: AWS A5.200 (594) 86.035" (0.-lbs. The excellent mechanical properties and low temperature impact toughness makes it an ideal choice for HSLA steels. Shielding Gas: 75% Argon/25% CO2 As Welded AWS A5.045" (1.9 mm). .37 P S Ni 1. (J) 79 (107) 49 (66) Typical Dynamic Tear Properties Testing Temp. 0°F -60°F (-18°C) (-51°C) ft.011 Standard Diameters . 29 Vert-Up Flat Yield Strength.-lbs.000 (649) 25 Typical Charpy V-Notch Impact Properties Testing Temp.2 mm).007 Standard Diameters . 1/16" (1.05 ml/g of weld metal.022 Mn 1.90 ksi (621 MPa) Tensile Wires Dual Shield II 101-TC AWS Class E91T1-K2 Code and Specification Data: AWS A5.052" (1. It is intended for use on HY-80.32 Si 0.S. (J) 77 (104) 43 (58) 118 (160) — — Typical Undiluted Weld Metal Analysis (%) C 0. ASTM A710.31 P S Ni 1.MIL-E-24403/2. psi (MPa) Tensile Strength. and A517 or other similar HSLA steels. (J) ft-lbs. Dual Shield II 101-TC produces exceptional mechanical properties and low temperature impact toughness. 4:02 PM . Navy qualification tests for hydrogen levels of less than 0.55 0. MIL-101TC Description: Dual Shield II 101-TC is an all-position wire developed to meet the U.4 mm).29 Military . ASME SFA 5. A514.013 0.6 mm) Packaged in Vacuum Pacs Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 Additional Low Alloy Wires listed on page 5-38 5-31 GEN-26110_05.500 (609) 94. This unique formulation designed for CO2 shielding optimizes performance and reduces post-weld cleanup cost.045" (1.000 (642) 103. 0°F -60°F (-18°C) (-51°C) As Welded ft. Shielding Gas: CO2 Typical Mechanical Properties As Welded MIL-E-24403/2 AWS A5.29. psi (MPa) % Elongation in 2" (51 mm) 93.p65 31 7/10/01. .000 (711) 23 87. 2 mm).12 Si 0. (J) 101 (137) 90 (122) 63 (85) Typical Undiluted Weld Metal Analysis (%) C 0.p65 32 7/10/01.29 Description: Dual Shield II 90-K2 is an all-position. Dual Shield II 90-K2 was developed for use on commercial grades of HY-80.900 (606) 93.90 ksi (621 MPa) Tensile Wires Dual Shield II 90-K2 AWS Class E91T1-K2 Code and Specification Data: AWS A5.800 (647) 23 Stress Relieved 10 hrs.900 (600) 26 Typical Charpy V-Notch Impact Properties Testing Temp.33 P S Ni 1. high performance wire with low diffusible hydrogen levels. psi (MPa) Tensile Strength. ASME SFA 5.010 Standard Diameters . .500 (528) 86. @1075°F (579°C) 76.6 mm) Available in a Hermetically Sealed Can & Vacuum Pac Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-32 GEN-26110_05. 1/16" (1. low spatter. and easy slag removal similar to other Dual Shield II products. 4:02 PM . psi (MPa) % Elongation in 2" (51 mm) 87.-lbs. -20°F -40°F -60°F (-29°C) (-40°C) (-51°C) As Welded ft.052" (1. ASTM A710.29. Shielding Gas: 75% Argon/25% CO2 Typical Mechanical Properties As Welded Yield Strength.05 Mn 1.75 0.045" (1. A514 and A517 and other similar HSLA low alloy steels.007 0.4 mm). This wire provides a smooth stable arc. 2 mm).29. The weld metal analysis is similar to an E10018-M low hydrogen electrode.p65 33 7/10/01.250 (753) 21 60 Stress-Relieved 1 hr.45 0.025 (760) 22 61 Stress-Relieved 1 hr.300 (685) 110.750 (702) 109. ASME SFA 5. (J) 48 40 32 28 (65) (54) (43) (38) Testing Temp. Dual Shield II 100 is designed to join high strength steels such as HY-80 and T-1 in the as welded or stress relieved condition. . psi (MPa) Tensile Strength. @1050°F (566°C) 99.6 mm) Packaged in Vacuum Pacs 5-33 GEN-26110_05.019 Standard Diameters .29 Description: Dual Shield II 100 is an all-position wire that combines a high strength deposit with excellent impact toughness. 0°F -20°F -40°F -60°F (-18°C) (-29°C) (-40°C) (-51°C) Typical Undiluted Weld Metal Analysis (%) C 0.052" (1.045" (1. @1150°F (566°C) ft. It is especially well suited for high tensile steels that are used in sub-zero temperatures.38 P S Ni 1.008 0. Shielding Gas: 75% Argon/25% CO2 Typical Mechanical Properties As Welded Yield Strength.-lbs.100 ksi (690 MPa) Tensile Wires Dual Shield II 100 AWS Class E100T1-K3 Code and Specification Data: AWS A5. The rutile basic slag system produces a smooth spraylike transfer with reduced spatter and low post weld cleanup. 1/16" (1. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 101.4 mm). 4:02 PM .40 Si 0.-lbs. (J) 33 (45) 30 (41) — — — — Typical Charpy V-Notch Impact Properties As Welded ft.91 Mo 0.05 Mn 1. 27 P S Cr 0. deeply penetrating. high strength flux cored wire designed for welding of high strength quenched and tempered steels.29.6 mm). (J) 50 (68) Testing Temp. @1025°F (552°C) 105.000-50.25 Si 0. The thin cover of slag is easily removed revealing a flat to slightly convex weld bead.34 0.4 mm) Additional Low Alloy Wires listed on page 5-38 5-34 GEN-26110_05. Shielding Gas: CO2 Typical Mechanical Properties As Welded Yield Strength.06 Mn 1.85 Mo 0. 5/64" (2. 3/32" (2. psi (MPa) Tensile Strength.000 (779) 19 48 Typical Charpy V-Notch Impact Properties As Welded ft.500 (735) 117. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 106. The weld metal analysis is similar to an E11018-M low hydrogen electrode. Dual Shield T-8 weld metal meets stringent X-ray standards.p65 34 7/10/01. 4:02 PM . according to the requirements of the steel being welded. with a finely rippled surface. @1025°F (552°C) ft. (J) 52 (71) Stress-Relieved 1 hr. 72°F (22°C) Typical Undiluted Weld Metal Analysis (%) C 0.-lbs.000 (724) 113.017 Standard Diameters 1/16" (1.110 ksi (759 MPa) Tensile Wires Dual Shield T-8 AWS Class E110T1-G Code and Specification Data: AWS A5.28 Ni 1.000 (807) 20 45 Stress-Relieved 1 hr. Dual Shield T-8 is designed for single and multiple pass welds in the flat or horizontal positions. ASME SFA 5.29 Description: Dual Shield T-8 is a low alloy.000 joules per inch.-lbs. and has practically no spatter. Travel speed should be adjusted so that the heat input is within 40.014 0. The arc is smooth.0 mm). psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area 110. Shielding Gas: 75% Argon/25% CO2 Typical Mechanical Properties As Welded Yield Strength.011 0.06 Mn 1.400 (830) 19 54 Stress Relieved 8 hrs.29. easy slag removal and good arc direction.110 ksi (759 MPa) Tensile Wires Dual Shield II 110 AWS Class E110T1-K3 Code and Specification Data: AWS A5. .052" (1. 4:02 PM .2 mm). 1/16" (1.045" (1.500 (762) 120. low spatter levels. It is well suited for joining high tensile steels that will be used in low temperatures. @1150°F (621°C) 108.013 Standard Diameters .-lbs. 0°F -20°F -60°F (-18°C) (-29°C) (-51°C) Typical Undiluted Weld Metal Analysis (%) C 0.000 (800) 19 56 Typical Charpy V-Notch Impact Properties As Welded ft.6 mm) Packaged in Vacuum Pacs 5-35 GEN-26110_05.84 Mo 0.35 P S Ni 1. @1150°F (621°C) ft.-lbs. (J) 29 (39) 27 (37) 21 (28) Testing Temp. psi (MPa) Tensile Strength. Dual Shield II 110 was designed to join high strength steel such as HY-100 and T-1 in the as welded or stress relieved condition.29 Description: Dual Shield II 110 is an all-position flux cored wire which produces a smooth spray-like transfer.57 Si 0.38 0. ASME SFA 5.4 mm).p65 35 7/10/01. (J) 40 (54) 36 (49) 26 (35) Stress Relieved 8 hrs.000 (745) 116. The weld metal analysis is similar to an E11018-M low hydrogen electrode. 045" (1. As Welded @1050°F (566°C) 75% Ar/25% CO2 75% Ar/25% CO2 ft. CWB A5.013 0.012 0. The weld metal analysis is similar to an E11018-M low hydrogen electrode.110 ksi (759 MPa) Tensile Wires Dual Shield T-115 AWS Class E110T5-K4 Code and Specification Data: Description: Dual Shield T-115 is a basic slag flux cored wire designed for applications requiring a high strength weld deposit. (J) 50 (68) 36 (49) 48 (65) 32 (43) Testing Temp. AWS A5.2 & 1.05 1. As Welded @1050°F (566°C) 75% Ar/25% CO2 75% Ar/25% CO2 Yield Strength. 1/16" (1.000 (662) 109. HY-80.000 (821) 20 65 96.29.-lbs. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 104. 4:02 PM .42 0.6 mm) Mechanical Properties Stress-Relieved 1 hr.p65 36 7/10/01.4 mm) Recommended Welding Parameters pages 5-39 to 5-43 Additional Approvals pages 5-71 & 5-72 5-36 GEN-26110_05.6 mm).500 (721) 119. It can be used for welding steels such as: T-1. N-A-XTRA 90.29 Shielding Gas: CO2 for 3/32" (2.2 mm). psi (MPa) Tensile Strength.-lbs. Dual Shield T-115 produces weld deposits which are resistant to cracking in heavy sections or under high restraint.46 Standard Diameters .66 0.24 2.000 (752) 23 65 Typical Charpy V-Notch Impact Properties Stress-Relieved 1 hr. Argon mixtures up to 75% Argon for . 100 and 110. and the SSS 100 series.00 0. HY-90.4 mm). ASME SFA 5. -20°F -60°F (-29°C) (-51°C) Typical Undiluted Weld Metal Analysis (%) Gas C Mn Si P S Cr Ni Mo 75% Ar/25% CO2 0. 3/32" (2. It has good usability with a minimum amount of spatter and easy slag removal.29.045" & 1/16" (1. (J) ft. 300 (768) 21 65 Stress-Relieved 8 hrs. API X-80 and similar steels. @1175°F (635°C) 89.32 0. (J) 19 (26) — — Testing Temp.p65 37 7/10/01.29. 8630. psi (MPa) Tensile Strength. @1175°F (635°C) ft.06 Mn 1.500 (673) 24 63 Typical Charpy V-Notch Impact Properties As Welded ft.-lbs. -25°F -40°F (-32°C) (-40°C) Typical Undiluted Weld Metal Analysis (%) C 0. Dual Shield II 100-D1 was designed to weld oil field components made of 4130.29 Description: Dual Shield II 100-D1 is an all-position flux cored welding wire specially formulated to weld quenched and tempered steels that require a postweld heat treatment.71 Si 0.500 (728) 111. Shielding Gas: 75% Argon/25% CO2 Typical Mechanical Properties As Welded Yield Strength.500 (618) 97.-lbs.Manganese-Molybdenum (Mn-Mo) Wire Dual Shield II 100-D1 AWS Class E100T1-G Code and Specification Data: AWS A5.015 Standard Diameter . ASME SFA 5. 4:02 PM . (J) 38 (52) 33 (45) Stress Relieved 8 hrs.045" (1.38 P S Ni 0.82 Mo 0. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 105.2 mm) 5-37 GEN-26110_05.009 0. 4:02 PM .p65 38 7/10/01.Additional Dual Shield Low Alloy Wires* Dual Shield 78-MO (E80T1-A1) Dual Shield 88-CM (E80T1-B2) Dual Shield 8000-B1 (E81T1-B1) Dual Shield T-85-B2 (E80T5-B2) Dual Shield 85-C1 (E80T5-Ni2) Dual Shield 88-W (E80T1-W) Dual Shield 8100-W (E80T1-W) Dual Shield 80-C3 (E80T1-Ni1) Dual Shield T-95-B3 (E90T5-B3) Dual Shield 98-CM (E90T1-B3) Dual Shield T-90C1 (E90T1-Ni2) Dual Shield 9000-D1 (E91T1-D1) Dual Shield 150 (E90T1-D3) Dual Shield T-95-M (E90T5-K2) Dual Shield 9100-K2 (E91T1-K2) Dual Shield 9000-M (E91T1-K2) Dual Shield T100 (E100T1-K3) Dual Shield T-4130 (No AWS Class) Dual Shield T-4130-LN (No AWS Class) * Note: For technical information contact the Marketing Department NOTES 5-38 GEN-26110_05. E70T-2.98) (2.6 6.76) (2.GEN-26110_05. E71T-1.p65 Dual Shield Rutile & Rutile Basic Slag Welding Data (E70T-1.1 20.11) 85 85 85 86 86 86 87 87 87 87 86 85 85 87 87 87 86 88 87 87 .95) (4.04) (1. .91) (2.7 12.6mm) 5-39 130 150 200 250 150 210 250 290 330 155 245 310 360 430 190 300 365 410 450 500 22 25 27 30 28 29 30 33 34 25 28 33 36 37 27 30 33 33 33 39 288 384 576 784 200 300 400 500 600 150 250 350 450 600 150 250 300 350 400 500 (732) (975) (1463) (1991) (508) (762) (1016) (1270) (1524) (381) (635) (889) (1143) (1524) (381) (635) (762) (889) (1016) (1270) 3.30) (9.77) (4.9 4.35) (7.3 14.86) (3.3 10.045" (1. 4:02 PM 1/16" (1.3 17. .45) (1.2 12.00) (3.2 6.95) (2.7 4.63) (5.63) (6.0 16.) AMPS .035" (0.58) (6.4mm) 7/10/01.86) (4.2 mm) .2 13.1 10.5 8.03) (7.5 10.1 (1.2 4.9mm) VOLTS WIRE FEED SPEED IPM (cm/min) DEPOSITION RATE lbs/hr (kg/hr) % EFFICIENCY 39 .31) (4.3 8.85) (5.4 7.3 6.052" (1. . 8mm) 1/8" 3.2 (7.6 12.43) 16.90) 10.71) 85 85 85 84 85 86 86 88 85 86 86 86 86 85 DEPOSITION RATE lbs/hr (kg/hr) Dual Shield Rutile & Rutile Basic Slag Welding Data (E70T-1.5 (10.35) (5.2 (13.0 (10.21) 29.25) (315) (422) (500) (602) (706) 9.39) (9.89) 23.2mm) 7/10/01.GEN-26110_05. 4:02 PM .80) (8.4 (2.5 21. E71T-1.3 (4.) (cont‘d.76) 19. E70T-2.1 (7.4mm) 7/64" (2.p65 5-40 AMPS 5/64" (2.7 15.66) (284) (447) (655) 6.8 (6.0 18. .35) 22.) 40 250 350 450 350 400 450 500 550 550 625 700 600 725 850 32 34 38 30 34 36 30 30 31 32 34 26 28 31 3/32" (2. . .76) (6.0mm) VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY 112 176 258 124 166 197 237 278 140 161 190 111 153 194 (282) (389) (93) (356) (409) (483) 17.5 (4.76) 14.6 (8. 9 . Best results are obtained by using suggested settings and adjusting travel speed to obtain desired bead size. 28V. 7/64" (2.1/16" (0.9mm) 22-30 130-250 .4mm).25. amperages can be 3/32" (2. 28V. The ESO for 5/64 .0mm) 26-30 250-400 reduced by approximately 11/2 volts.6mm) electrodes is 1/2 .045" (1.32mm).3mm) 24-29 190-300 Shielding gas with a low dew point (below -40°F) at a flow rate of 30-40 CFH is 1/16" (1. A constant voltage power source operated on DCEP (Electrode Positive) is needed for proper operation. The ESO for .2mm) electrodes is 3/4 . 4:02 PM 5-41 .2mm) 23-30 150-280 .2mm) 31-36 600-800 Electrical stickout (ESO) is the distance measured from the contact tip to the work piece. 200A 21-26 150-230 25V. voltages may be 5/64" (2.052" (1.035" .0 .6mm) 20-30 23-30 24-32 25-34 Suggested Welding Parameters Dual Shield — Flat and Horizontal 130-250 150-280 180-300 180-400 26V.0" (12. 150A 22-26 150-250 25V. For fully automatic operations.1. 200A 210A 220A 240A DIAMETER VOLTS AMPERES . 27V.2mm) (1.4mm) (1.052" 1/16" (0. 210A 21-27 180-300 25V.8mm) 30-35 500-700 1/8" (3.3. 27V.7 .045" . When using 75% Argon/25% CO2 shielding gas. 28V. 28V.6mm) 25-34 180-400 recommended.1. 220A 20-28 24-29 24-30 24-30 130-240 150-250 160-280 180-310 26V.p65 Suggested Welding Parameters Dual Shield — All Position DIAMETER VOLTS FLAT AMPS OPTIMUM VOLTS VERTICAL-UP AMPS OPTIMUM OVERHEAD VOLTS AMPS OPTIMUM 41 .9mm) (1.4mm) 26-33 350-550 increased by approximately 25%.035 .GEN-26110_05. 7/10/01.035" (0.1 1/4" (19 . 200A 240A 260A 275A 16-23 90-180 23V.1/8" (2. 20) (4.8 14.4mm) 7/10/01.4) 1 (25.4) 30 32 32 226 (574) 369 (937) 422 (1072) 9.045" (1.30) 18.94) 96 91 92 93 VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY 3/4 1 1 1 DEPOSITION RATE lbs/hr (kg/hr) ELECTRICAL STICKOUT in (mm) (19.4) (25.2 17. .% EFFICIENCY DATA AMPERES 170 250 300 350 300 400 450 450 475 500 550 32 32 32 33 217 245 270 346 (551) (622) (686) (879) 17.1) (25. E110T-5.6mm) 3/32" (2.4) (25.1 (7.6 (13.0 (9.4) (25.GEN-26110_05. 4:02 PM . E90T-5.p65 5-42 Dual Shield Basic Slag Welding Data (E70T-5. .5 (3.4) 1 1 1 1 (25.4) (25.4) 1 (25.) DEPOSITION .40) 92 92 93 85 87 89 91 19 30 32 32 285 (724) 469 (1191) 606 (1539) 740 (1880) 7 10.2mm) 1/16" (1.4) 1 (25.8 (10.4) (25.1) 22.44) (7. E80T-5.45) 16.4) POLARITY DCEN DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP 42 .6 (8.5 (8. E71T-5. .90) (6.8 (4.0) 20.3) 29. 052 1/16 5/64 3/32 7/64 0.0 3.25.4 2.2 4. When using Argon Mix shielding gas.9 1.31.1 .4 . 4:02 PM Electrical stickout (ESO) is the distance measured from the contact tip to the work piece.25. 7/10/01. amperages can be increased by approximately 25%.030 0. Shielding gas with a low dew point (below -40°F/-40°C) at a flow rate of 30-40 CFH is recommended. DCEN (Electrode Negative) is used for out-ofposition welding. voltages may be reduced by approximately 1.6 2.045" (1.8 3.4) 1 ./lb.p65 Suggested Welding Parameters VOLTAGE AMPERAGE STICKOUT in (mm) POSITION OPTIMUM FLAT/ DIAMETER in.045 0.120 1/8 5/32 0. m/kg 408 360 210 153 110 75 55 30 33 30 20 274 242 141 103 74 50 37 20 22 20 13 43 .2mm) 1/16" (1. 5-43 . Best results are obtained by using suggested settings and adjusting travel speed to obtain desired bead size.0 2.5 volts.0 DIAMETER HORIZONTAL 18-33 28-34 31-35 170-350 250-450 400-550 3/4 .6mm) 3/32" (2.GEN-26110_05.4) 3/4 . Consult table above for appropriate ESO. For fully automatic operations.1 .1 (19. mm 0.8 0.1 (19.1-1/4 (25.4 1.035 0.8) F/H/V F/H F/H 280 A/31 V 400 A/32 V 500 A/33 V Average Length/ Unit Weight of Cored Wires WEIGHT ft.4mm) A constant voltage power source operated on DCEP (Electrode Positive) is recommended for flat and horizontal welding.2 1. 5-44 GEN-26110_05. Dual Shield and Coreshield wires are covered by AWS Specification A5. 4:02 PM .CORESHIELD ® Flux Cored Wires Coreshield — Self-Shielded Flux Cored Wires Coreshield wires require no external shielding gas.20 and A5. The shielding is generated by the core ingredients making these wires more suitable for outdoor operation. They are available for welding carbon steels and galvanized steels.29 on the following pages.p65 44 7/10/01. enhance the ability to handle mill scale and easily detach the slag for quick cleaning. ASME SFA 5. CSA W48.0 mm). 3/32" (2. Coreshield 40 is designed to operate on DCEP (electrode positive) with longer electrical stickout. although higher than Dual Shield wires.3 62. The percent of the melt-off converted to fumes.34 Si 0.p65 45 7/10/01.120" (4. The longer extension increases the deposit potential by preheating the wire. The larger sizes achieve very high deposit rates for very low joining costs. AWS A5. The limit for fluorine may be reached before the general fume limit of 5 mg/m3 is reached.900 (593) 29 Typical Undiluted Weld Metal Analysis (%) 0. 5/64" (2.7 mm) Recommended Welding Parameters page 5-53 Additional Approvals pages 5-71 & 5-72 5-45 GEN-26110_05.6 mm). .012 0. convex fillet bead shape and ability for the slag to desulfurize the deposit make it an ideal choice when crack resistance is a primary consideration. psi (MPa) % Elongation in 2" (51 mm) C 0. Standard Diameters 1/16" (1.28 P S Al 1.5 Typical Mechanical Properties As Welded All Weld Metal Held at 220°F (104°C) for 48 hrs. 4:02 PM . Yield Strength.Self-Shielded Cored Wires Coreshield 40 AWS Class E70T-4 Code and Specification Data: Description: Coreshield 40 is a self-shielded flux cored wire primarily designed for multiple pass. Consult MSDS for more information.300 (430) 85. horizontal and flat position welding of low and medium carbon steels when toughness is not a requirement.20.4 mm). The low penetration. The flat position deposits are smooth and uniform with good wetting into the side walls. The core ingredients are carefully balanced to stabilize the droplet transfer. is reasonably low and the fume can be removed at the source.22 Mn 0.20.007 Special Precautions: Coreshield 40 contains fluoride compounds. psi (MPa) Tensile Strength. 4 mm). psi (MPa) Tensile Strength.6 mm).007 Special Precautions: Coreshield 7 contains fluoride compounds. The DCEN (electrode negative) operation is characterized by a spray-like transfer and a wetting slag which make it ideal for lap and step-up fillet welds. E4802T-7 Description: Coreshield 7 flux cored wire is a self-shielded wire designed for single or multiple pass welding of mild steel when impact toughness is not a requirement. Consult MSDS for more information. Yield Strength. Typical Mechanical Properties As Welded Held @220°F (104°C) for 48 hrs. 3/32" (2.0 mm).20 CWB-CSA W48. 7/64" (2. 4:02 PM .26 Mn 0. The allowable limit of fluoride may be reached before the general fume limit is reached. the weld bead is slightly convex.5. ASME SFA 5. 5/64" (2.4 mm) and thicker steels.012 0.14 P S Al 1.700 (625) 26 Typical Undiluted Weld Metal Analysis (%) C 0.45 Si 0. Coreshield 7 is ideally suited for structural steel applications.p65 46 7/10/01.55 0. The crumbly slag is easily removed with light scraping.20.8 mm) Recommended Welding Parameters page 5-54 5-46 GEN-26110_05. Standard Diameters 1/16" (1.000 (462) 90. The smaller diameters can be applied vertically down on 10 gauge (3. The high deposit rate can be successfully translated into fast travel speeds. psi (MPa) % Elongation in 2" (51 mm) 67.Self-Shielded Cored Wires Coreshield 7 AWS Class E70T-7 Code and Specification Data: AWS A5. 6 mm). for horizontal and flat welding use a WFS of 150-280 in/min.8 mm) Recommended Welding Parameters page 5-55 5-47 GEN-26110_05.Coreshield 8 AWS Class E71T-8 Code and Specification Data: AWS A5. psi (MPa) Tensile Strength.45 Si 0.072” (1.-lbs. use a wire feed speed (WFS) of 120150 in/min.01 Al 0. This results in minimizing the effort by the welder during the welding process. For all-position and open-root joints with 1/16 inch diameter wire. (J) @-20°F (-29°C) @-60° F(-51°C) 67. . 5/64" (2.20 E71T-8 Description: Coreshield® 8 is a self-shielded flux cored wire exhibiting extremely good arc characteristics and high welder appeal.003 Special Precautions: Coreshield 8 contains very low levels of barium. 4:02 PM .p65 47 7/10/01. The TLV for barium will not be reached before the total welding fume limit of 5 mg/m3 is reached. Typical Mechanical Properties As Welded Yield Strength.0 mm). Standard Diameters 1/16" (1. Consult MSDS for more information. See recommended welding parameters for settings for all diameters of Coreshield® 8. psi (MPa) % Elongation in 2" (51 mm) CVN ft.17 Mn 0. The fumes and slag dust can be irritating and care should be taken to keep these out of the welder’s breathing zone.01 Cu 0.3SA.100 (566) 23.12 P S V 0.50 0.300 (464) 82.010 0.5 43 22 (58) (30) Typical Undiluted Weld Metal Analysis (%) C 0. It meets the strength and toughness requirements of AWS A5. 3YSAH.20 class E71T-8 and ABS. The 1/16” diameter is ideal for achieving high deposition rates with enhanced operational characteristics in all positions. This electrode will provide good toughness and ductility in commonly used welding procedures. 04 Mn 1.06 Al 0.29 Description: Coreshield 8Ni1 is a self-shielded flux cored wire designed to produce welds with outstanding impact toughness at temperatures as low as -60°F (-51°C). Standard Diameters 1/16" (1.Self-Shielded Cored Wires Coreshield 8Ni1 AWS Class E71T8-Ni1 Code and Specification Data: AWS A5. psi (MPa) Tensile Strength.0 119 (161) 82 (111) Typical Undiluted Weld Metal Analysis (%) C 0.0 mm) Recommended Welding Parameters page 5-56 Additional Approvals pages 5-71 & 5-72 5-48 GEN-26110_05.-lbs. 4:02 PM . ASME SFA 5.008 Special Precautions: Coreshield 8Ni1 contains barium compounds. (J) @-20°F (-29°C) @-60° F(-51°C) 61. psi (MPa) % Elongation in 2" (51 mm) CVN ft. Typical Mechanical Properties As Welded Yield Strength. It should only be run on DCEN (electrode negative).013 0.100 (525) 30. The exposure limit for barium may be exceeded before the exposure limit for total fume.85 0. Coreshield 8Ni1 should be used for welding offshore structures. 5/64" (2. Consult MSDS for more information.p65 48 7/10/01. storage tanks.500 (424) 76. and other applications where excellent impact toughness is specified and where self-shielding provides an advantage.6 mm).29.25 Si 0.30 P S Ni 1. It is suitable for all position welding and is especially suited for making root passes or handling poor fit up. bridges. 2 mm). Coreshield 10 produces good wetting characteristics at high speeds making it suitable for robotic applications. Standard Diameters . semi-trailer frames and axles. It is unlikely that these limits may be reached before the general fume limit of 5 mg/m3 is reached.40 Si 0.25 P 0.20. aluminized and galvanized steels.Coreshield 10 AWS Class E70T-14 Code and Specification Data: AWS A5.0 Special Precautions: Coreshield 10 contains barium and fluoride compounds. It is designed to be used on automotive components. hot water tanks and door frames. ASME SFA 5.p65 49 7/10/01.02 Al 1. 3/32" (2. Transverse Tensile Strength (MPa) (Specimen broke in the base metal) Longitudinal Bend Test: (Bent 180° over 3/4" (19.05 Mn 1.6 mm). Its low spatter and excellent bead appearance makes it an ideal choice for high production applications.4 mm) Recommended Welding Parameters page 5-57 Additional Approvals pages 5-71 & 5-72 5-49 GEN-26110_05.015 S 0. The use of DCEN (electrode negative) minimizes the risk of burnthrough. Consult MSDS for more information.0 Ti 1. 5/64" (2. High deposition efficiencies make it an ideal choice for automation.20 Description: Coreshield 10 is a self-shielded flux cored welding wire designed for high speed single pass welding of thin gauge carbon. 1/16" (1.05 mm) radium 91.700 (633) Meets requirements Typical Undiluted Weld Metal Analysis (%) C 0.045" (1. Typical Mechanical Properties As Welded Held @210°F (99°C) for 48 hrs.0 mm). 4:02 PM . 5/64" (2. Yield Strength. psi (MPa) Tensile Strength.000 (621) 22 Typical Undiluted Weld Metal Analysis (%) C 0.25 Mn 0.045" (1. Limitations do exist for multipass welds in excess of 3/8" (9. 4:02 PM .p65 50 7/10/01.01 S 0. CSA W48.70 Si 0. It produces smooth arc action.0 mm) Recommended Welding Parameters page 5-58 5-50 GEN-26110_05.Self-Shielded Cored Wires Coreshield 11 AWS Class E71T-11 Code and Specification Data: Description: Coreshield 11 is an all-position self-shielded flux cored welding wire meeting all requirements for the E71T-11 classification. Consult MSDS for more information. 1/16" (1.01 Al 1. and low spatter. This product should find excellent acceptance in general purpose mild steel fabrication.6 mm).20. The limit for soluble barium may be reached before the general fume limit of 5 mg/m3 is reached.5 mm). full slag coverage. . ASME SFA 5. psi (MPa) % Elongation in 2" (51 mm) 63.035" (0.6 Special Precautions: Coreshield 11 contains fluoride and barium compounds.40 P 0.9 mm). Coreshield 11 is excellent for use on single or multiple pass lap. easy slag removal. Standard Diameters .5 Typical Mechanical Properties As Welded Held @220°F (104°C) for 48 hrs.000 (435) 90. AWS A5. fillet and butt welds on mild steels in all welding positions.20.2 mm). 045" (1. Standard Diameters .70 Si 0.0 mm) Recommended Welding Parameters page 5-58 Additional Approvals pages 5-71 & 5-72 5-51 GEN-26110_05. full slag coverage.000 (614) Satisfactory Typical Undiluted Weld Metal Analysis (%) C 0. easy slag removal.2 mm). .8 mm) diameter makes it possible to use this product on materials as thin as 18 gauge (1. The use of DCEN (electrode negative) current minimizes the risk of burn-through. 1/16" (1.010 Special Precautions: Coreshield 15 contains barium and fluoride compounds.8 mm) .23 Mn 0. Coreshield 15 is excellent for use on lap and fillet welds on thin gauge galvanized and mild steels in all welding positions. ASME SFA 5.22 mm). The availability of .030" (0. Typical Mechanical Properties As Welded Yield Strength. and low spatter.007 0.030" (0. 5/64" (2.20.40 P S Al 1. Coreshield 15 produces smooth arc action. psi (MPa) (Specimen broke in the base metal) Longitudinal Guided Bend Test 89.98 0.p65 51 7/10/01. 4:02 PM .6 mm).Coreshield 15 AWS Class E71T-14 Code and Specification Data: AWS A5.20 Description: Coreshield 15 is an all-position self-shielded flux cored welding wire for single pass applications. The limit for soluble barium may be reached before the general fume limit of 5 mg/m3 is reached. Consult MSDS for more information. It features a smooth arc.5 26 (35) Typical Undiluted Weld Metal Analysis (%) C 0.9 mm).6 Al 1. 1/16" (1. 5/64" (2. Fume extraction at the arc must be used if Coreshield 11Ni3 is used indoors.045" (1.p65 52 7/10/01. Standard Diameters . Consult MSDS for more information. The limit for soluble barium may be reached before the general fume limit of 5 mg/m3 is reached.04 Mn 0. May be used for single or multipass welding.001 Special Precautions: Coreshield 11Ni3 contains fluoride and barium compounds. . (J) @ 0°F (-18°C) 81. Class E81T11-Ni3 Description: Coreshield 11Ni3 is an all-position self-shielded wire designed to produce weld metal with good toughhness (minimum 20 ft-lbs at 0°F).29. full slag coverage.010 0. Typical Mechanical Properties As Welded Yield Strength. Coreshield 11Ni3 is ideal for field welding of structural steel where impact toughness is specified.500 (631) 24. Coreshield 11Ni3 provides the good weldability of Coreshield 11. low spatter. 4:02 PM .26 Si 0.000 (558) 91.6 mm).035" (0. and easy slag removal. psi (MPa) % Elongation in 2" (51 mm) CVN ft.Self-Shielded Cored Wires Coreshield 11Ni3 AWS Class E81T11-Ni3 Code and Specification Data: AWS A5.-lbs.20 P S Ni 3.6 0. psi (MPa) Tensile Strength. In addition.0 mm) Recommended Welding Parameters page 5-59 5-52 GEN-26110_05.2 mm). 5) 2 3/4 (69. 4:02 PM NOTE: DCEP (ELECTRODE POSITIVE) ONLY.1 (7.4mm) .5) 2 1/2 (63.5) 1 3/4 (44.9) 2 3/4 (69.5) 2 1/2 (63.5) 2 1/2 (63.30) 6.7 (6.4 (4.7 (4.95) 7.4) 83 84 87 DEPOSITION RATE lbs/hr (kg/hr) ELECTRICAL STICKOUT in (mm) 1 3/4 (44.9) 53 200 250 300 220 300 400 350 375 400 450 500 550 29 30 33 28 29 30 27 28 29 27 28 29 5/64" (2.4) 9.5 (7.5) 1 3/4 (44.0mm) 3/32" (2.6mm) VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY 165 (419) 207 (526) 263 (668) 120 (305) 178 (452) 230 (584) 196 (498) 212 (539) 229 (582) 101 (257) 113 (287) 123 (313) 13.5) 1 3/4 (44.0mm) 7/10/01.5) 1 3/4 (44.26) 11.8 (6.4 (3.p65 Coreshield 40 Welding Data AMPERES 1/16" (1.5) 1 3/4 (44.9) 2 3/4 (69.1 (6.85) 16.26) 77 85 84 82 84 84 85 86 84 6.7) 9.90) 14.6 (5.GEN-26110_05.5 (2.0 (2.120" (3.0 (5. 5-53 .68) 15.26) 15.03) 13. PARAMETERS MAY VARY DEPENDING ON MATERIAL THICKNESS. 4) 1 (25.0mm) 3/32" (2.96) (5.4) 1 (25.79) 81 80 80 VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY DEPOSITION RATE lbs/hr (kg/hr) ELECTRICAL STICKOUT in (mm) 1 (25.2 (3.5 15.4) 1 (25.6 10. 4:02 PM .88) (5.21) (6.15) 27 29 29 135 (343) 175 (445) 200 (508) 8.6 (3.5 13.8 (2.4) 1 (25. 7/10/01.97) (4.4) 1 (25.8) 1 1/2 (38.4) 1 1/4 (31.84) (5.8mm) NOTE: DCEN (ELECTRODE NEGATIVE) ONLY. PARAMETERS MAY VARY DEPENDING ON MATERIAL THICKNESS.1) 1 1/2 (38.1) 5-54 54 5/64" (2.8) 1 1/4 (31.2 8.99) (4.8 11.p65 Coreshield 7 Welding Data AMPERES 1/16" (1.GEN-26110_05.7 12.8 (5.08) 80 82 84 25 28 30 180 (457) 300 (762) 370 (940) 6.8 10.1) 1 1/2 (38.8) 1 1/4 (31.6mm) 225 320 375 275 325 375 325 350 400 400 430 490 29 30 31 120 (305) 150 (381) 175 (445) 11.26) (3.4mm) 7/64" (2.10) (7.70) 83 84 85 86 87 87 26 27 28 145 (368) 172 (437) 220 (558) 7.8 12. 8mm) 5/64" (2.5 .31) (2.5 .08) (4.5 .83 5.62) 79 80 80 81 81 81 80 21 21.78) (3.p65 Coreshield 8 Welding Data AMPERES 1/16" (1.5 24.5 21 23 24 160 190 230 260 (406) (483) (584) (660) 6. PARAMETERS MAY VARY DEPENDING ON MATERIAL THICKNESS.GEN-26110_05.19 (2.5 21.072" (1. 5-55 .7) (12.75 (19.96 4.6 7.5 23.93 (1.5 .5 (12.4) 79 80 78 79 VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY DEPOSITION RATE lbs/hr (kg/hr) ELECTRICAL STICKOUT in (mm) .91) (2.7) .1 6.7) (12.1) .32 8.99 10.5 23 90 (229) 110 (279) 135 (3343) 3.1) .99) (3.5 .5 .6mm) 155 180 205 220 200 225 255 275 150 175 200 20.7) (12.7) (12.5 150 185 240 275 (381) (470) (610) (699) 4.2 5.7) (12.80) (2.13 7.7) (12.5 .32) (4.5 (1.69) 20.1) 55 .0mm) 7/10/01.19) (2.75 (19.7) (12.75 (19. 4:02 PM NOTE: DCEN (ELECTRODE NEGATIVE) ONLY. 4 4. PARAMETERS MAY VARY DEPENDING ON MATERIAL THICKNESS.6mm) 135 200 230 170 195 230 20 22 24 65 (165) 80 (203) 100 (254) 2.1) 5-56 56 5/64" (2.9) 5/8 (15.1) 71 72 73 20 21 22 100 (254) 130 (330) 160 (406) 2.5) (2.1) 3/4 (19.p65 Coreshield 8Ni1 Welding Data AMPERES 1/16" (1.1) 72 74 74 VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY DEPOSITION RATE lbs/hr (kg/hr) ELECTRICAL STICKOUT in (mm) 5/8 (15.8 3.7 (1.8 4.7) (2. 4:02 PM . 7/10/01.9 3.3) (1.9) 3/4 (19.7 (1.0mm) NOTE: DCEN (ELECTRODE NEGATIVE) ONLY.1) 3/4 (19.9) 5/8 (15.3) (1.GEN-26110_05. 6mm) 5/64" (2.18) 73 83 93 94 85 90 1.2 (1.1 3.1) 57 80 150 225 175 220 275 250 300 400 20 21 27 14 18 19 13 17 18 1/16" (1.6 5.7) 1/2 (12.50) (2.8 (0.81) (2.3 4.1 2.50) (1.1 (0.17) 2. 4:02 PM 5-57 . 7/10/01.1) 3/4 (19.7) 3/4 (19.7) 1/2 (12.0 5.31) 76 88 90 DEPOSITION RATE lbs/hr (kg/hr) ELECTRICAL STICKOUT in (mm) 1/2 (12.31) (4.1 9.0mm) NOTE: DCEN (ELECTRODE NEGATIVE) ONLY.GEN-26110_05. PARAMETERS MAY VARY DEPENDING ON MATERIAL THICKNESS.18) (2.7) 1/2 (12.p65 Coreshield 10 Welding Data AMPERES .1) 3/4 (19.045" (1.7) 1/2 (12.95) (1.2mm) VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY 60 (152) 118 (300) 226 (574) 61 (155) 78 (198) 108 (274) 58 (147) 85 (216) 143 (363) 4.7) 1/2 (12. 6 17 18 19 56 (142) 76 (193) 132 (335) 2.95) (1.045" (1.9 1.5) (9.5 6.9) 5/8 (15.GEN-26110_05. 4:02 PM NOTE: DCEN (ELECTRODE NEGATIVE) ONLY.7) 5/8 (15.5) (9.0mm) 7/10/01.4) 58 .2 (0.5) (9.1 2.4 4.04) (2.6 (0.035" (0.95) (1.7 4.5 (0.2mm) 1/16" (1.5) (9.1 2.9 5.32) (2.72) 79 80 80 VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY 3/8 3/8 3/8 3/8 3/8 3/8 DEPOSITION RATE lbs/hr (kg/hr) ELECTRICAL STICKOUT in (mm) (9.5 3.p65 5-58 Coreshield 11 & 15 Welding Data AMPERES .77) (2.8 (0.99) 15 17 18 54 (137) 118 (300) 140 (356) 0.030" (0.6mm) 5/64" (2.41) (0.5) (9.18) 15 17 17 81 (206) 155 (394) 392 (995) 0.9) 1 (25.09) (2.5) 1/2 (12.7) 1/2 (12.4) 1 (25. PARAMETERS MAY VARY DEPENDING ON MATERIAL THICKNESS.7) 1/2 (12.27) (0.9mm) . .41) (0.8mm) 40 100 160 80 120 200 95 150 225 160 200 275 185 250 300 19 20 21 50 (127) 91 (231) 135 (343) 2.68) (1.04) 75 77 81 74 79 82 78 80 81 77 79 81 15 16 16 69 (175) 175 (444) 440 (1117) 0.9) 5/8 (15.35) (1.4) 1 (25.9 2.6 1. 6mm) 175 210 250 180 200 250 19 20 21 19 20 21 5/64" (2. 4:02 PM 5-59 .32) (1.4 (1.4) 1 (25.1 (1. 7/10/01.31) 78 80 81 77 79 81 DEPOSITION RATE lbs/hr (kg/hr) ELECTRICAL STICKOUT in (mm) 5/8 (15.2 5.7 4.9 3.36) (1.91) (2.0) 3.68) (2.9) 5/8 (15.0mm) NOTE: DCEN (ELECTRODE NEGATIVE) ONLY.4) 59 1/16" (1. PARAMETERS MAY VARY DEPENDING ON MATERIAL THICKNESS.GEN-26110_05.0 4.9) 1 (25.9) 5/8 (15.p65 Coreshield 11-Ni3 Welding Data AMPERES VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY 80 (203) 110 (280) 130 (330) 60 (152) 75 (191) 90 (229) 2.4) 1 (25. Weld GEN-26110_05.X X-HZ Shielding Gas: C = CO2 M = Argon Mixtures Chemical Composition.X X X-HZ Electrode Min. The only slag produced by these wires are small silicon islands similar to those produced by solid wires.8% CO2 is the recommended shielding gas. 4:02 PM . Argon-CO2 gas mixtures of 75% . Tensile Strength.18 for the carbon or mild steel types and AWS Specification A5.18 Carbon Steel Composite Electrodes for Gas Metal Arc Welding Electrode Min.p65 60 7/10/01.92% Argon/25% . Coreweld wires are now classified as composite wires and are covered by AWS Specifications A5.COREWELD ® — Gas Shielded Metal Cored Wires Coreweld wires have metal powders in the core which gives them the high deposition rates of flux cored wires and the high efficiency of solid wires.28 for the low alloy types as shown below. AWS Filler Metal Specification A5.28 Low Alloy Composite Electrodes for Gas Metal Arc Welding E-X X C . ksi Composite Electrode E-X X C . ksi Composite Electrode 5-60 Optional Hydrogen Designator Chemical Composition. Straight CO2 may be used for some wires. Weld Metal AWS Filler Metal Specification A5. Tensile Strength. 4 mm). 4:02 PM .-lbs.Metal Cored Wires “New Technology” Coreweld Ultra AWS Class E70C-6M Code and Specification Data: AWS A5.000 (449) 75.6 mm) Recommended Welding Parameters pages 5-69 & 5-70 Additional Approvals pages 5-71 & 5-72 5-61 GEN-26110_05. Coreweld Ultra was developed for carbon steels having tensile strength up to 70 ksi (483 MPa). This wire produces 40% less fume than the conventional metal cored products.045" (1.017 0. (J) ft. metal cored wire.58 P S 0.p65 61 7/10/01.2 mm).50 1.55 0. spatter and slag islands. (J) 90 (120) 75 (102) 60 (81) 100 (136) 80 (108) 70 (95) Typical Undiluted Weld Metal Analysis (%) Gas 75% Ar/25% CO2 92% Ar/8% CO2 C 0.000 (497) 29 65.000 (435) 72. The use of higher argon shielding gas further reduces fume.015 0. Shielding Gas: 75-92% Argon/25-8% CO2 Typical Mechanical Properties As Welded 75% Ar/25% CO2 92% Ar/8% CO2 Yield Strength. psi (MPa) Tensile Strength.033 0. 0°F -20°F -40°F (-18°C) (-29°C) (-40°C) As Welded 75% Ar/25% CO2 92% Ar/8% CO2 ft.18.015 0.000 (518) 29 Typical Charpy V-Notch Impact Properties Testing Temp. ASME SFA 5. . psi (MPa) % Elongation in 2" (51 mm) 63.052" (1.032 Mn 1.54 Si 0.017 Standard Diameters . This metal cored wire is intended for single or multipass welding in the flat and horizontal positions.18 Description: Coreweld Ultra is a low fume.-lbs. The higher deposition efficiency and improved welder appeal minimizes post weld clean-up. 1/16" (1. p65 62 7/10/01.052" (1.4 mm).2 mm) 5-62 GEN-26110_05.50 Si 0.41 1. 5/64" (2.009 0.9 mm).000 (469) 80.000 (587) 26 65 Typical Charpy V-Notch Impact Properties Testing Temp. The net result is a high efficiency (90 to 98%) wire. CSA W48.-lbs.56 0.5 Shielding Gas: 75-92% Argon/25-8% CO2 Typical Mechanical Properties As Welded 75 Ar/25 CO2 92 Ar/8 CO2 Yield Strength.18.062 Mn 1. Coreweld 70 wires are available in 0. Arc characteristics. Coreweld 70 was designed for multipass welding in robotic applications where slag removal between passes is difficult. 4:02 PM . 1/8" (3. .Coreweld 70 AWS Class E70C-6M Code and Specification Data: Description: Coreweld 70 is a tubular wire containing ingredients primarily comprised of metal powder along with additional arc stabilizers and alloying elements. psi (MPa) Tensile Strength.6 mm) are capable of being welded out-of-position.010 0.057 0.019 Standard Diameters .4 mm).0 mm). 3/32" (2.18. weld metal transfer. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 68.045" (1. 0°F -20°F -40°F (-18°C) (-29°C) (-40°C) As Welded ft. while silica islands are minimized with the use of Argon mixtures up to 92% Argon.2 mm). AWS A5. (J) 75 Ar/25 CO2 92 Ar/8 CO2 50 (68) 40 (54) 30 (41) 60 (81) 50 (68) 35 (47) Typical Undiluted Weld Metal Analysis (%) Gas 75% Ar/25% CO2 92% Ar/8% CO2 C 0.62 P S 0. The small diameters up to 1/16" (1.035" (0.9 mm) through 1/8" (3.6 mm).035" (0.000 (545) 85. This metal cored product is intended for use on carbon steels having tensile strengths up to 70 ksi (483 MPa).2 mm) diameters. 1/16" (1. the only slag formed by this wire are small islands of silica.000 (552) 28 67 79. ASME SFA 5. spatter levels are improved.019 0. Due to the high level of iron powder and low slag components. . and sheet steels.-lbs.28 Description: Coreweld 70-Ni1 is a metal cored wire designed with a nominal 1% Ni alloy content. psi (MPa) Tensile Strength.014 S Ni 0.000 (504) 83.035" (0.500 (576) 28 72 Typical Charpy V-Notch Impact Properties Testing Temp. This wire is designed specifically for the applications that require a minimum of 20 ft.-lbs. (J) 39 (53) Typical Undiluted Weld Metal Analysis (%) Gas 75% Ar/25% CO2 C 0. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 73.2 mm).052" (1.9 mm).33 Si 0. plate.28. .4 mm).p65 63 7/10/01.6 mm) Recommended Welding Parameters pages 5-69 & 5-70 Additional Approvals pages 5-71 & 5-72 5-63 GEN-26110_05. (27 J) @-40°F (-40°C) and can be used for welding pipe. Shielding Gas: 75-92% Argon/25-8% CO2 Typical Mechanical Properties As Welded 75% Ar/25% CO2 Yield Strength.031 Mn 1.88 Standard Diameters .Metal Cored Wires Coreweld 70-Ni1 AWS Class E70C-G Code and Specification Data: AWS A5.045" (1.014 0. It is capable of producing both higher deposition and efficiency rates compared to solid wire.50 P 0. This versatile wire provides good sidewall penetration in deep V-grooves. 4:02 PM . . ASME SFA 5. 1/16" (1. -40°F (-40°C) As Welded 75% Ar/25% CO2 ft. 035" (0.35 P S Mo 0. (J) ft. Coreweld 80-D2 produces higher deposition rates.900 (627) 26 68 Typical Charpy V-Notch Impact Properties Stress-Relieved Testing Temp.Coreweld 80-D2 AWS Class E80C-G Code and Specification Data: AWS A5.28.-lbs. with an absence of copper coating on the wire.010 0.018 Standard Diameters .000 (621) 26 62 77. As Welded @1175°F (635°C) 75% Ar/25% CO2 75% Ar/25% CO2 Yield Strength.500 (531) 90. 8 hrs.000 (531) 90. psi (MPa) % Elongation in 2" (51 mm) % Reduction of Area 77.-lbs. Coreweld 80-D2 was developed for HSLA steels. As Welded @1175°F (635°C) 75% Ar/25% CO2 75% Ar/25% CO2 ft.9 mm). ASME SFA 5.28 Description: Coreweld 80-D2 is a metal cored wire equivalent to ER80S-D2 solid wire.p65 64 7/10/01. psi (MPa) Tensile Strength. (J) -20°F -40°F (-29°C) (-40°C) 34 (46) 23 (31) 25 (34) — — Typical Undiluted Weld Metal Analysis (%) Gas C Mn 1.045" (1. 4:02 PM . better wetting action. .44 75% Ar/25% CO2 0.48 Si 0. This product is capable of single or multiple pass welding.2 mm) Recommended Welding Parameters pages 5-69 & 5-70 Additional Approvals pages 5-71 & 5-72 5-64 GEN-26110_05.09 0. Shielding Gas: 75-92% Argon/25-8% CO2 Typical Mechanical Properties Stress-Relieved 8 hrs. psi (MPa) Tensile Strength. high strength weathering grade steels.9 mm).67 0. and Mayari R®. .57 0.Metal Cored Wires Coreweld W AWS Class E80C-G Code and Specification Data: AWS A5.012 0.6 mm) 5-65 GEN-26110_05.2 mm). 4:02 PM . Shielding Gas: 75-92% Argon/25-8% CO2 Typical Mechanical Properties As Welded (J) 75% Ar/25% CO2 Yield Strength. (J) 38 (52) 24 (33) Typical Undiluted Weld Metal Analysis (%) Gas C Mn Si P S Cr Ni Cu 75% Ar/25% CO2 0.67 0. psi (MPa) % Elongation in 2" (51 mm) 81.052" (1.59 Standard Diameters . .10 0.-lbs. Cor-Ten®.S. such as A588.28. ASME SFA 5. U. A242. 1/16" (1.S.000 (621) 26 Typical Charpy V-Notch Impact Properties Testing Temp.p65 65 7/10/01.04 1. Coreweld W was designed specifically to meet the demand for weld deposits that color match the low alloy.035" (0.4 mm).008 0.500 (562) 90.045" (1. -20°F -60°F (-29°C) (-51°C) As Welded (J) 75% Ar/25% CO2 ft.28 Description: Coreweld W is a metal cored wire designed for single or multipass welding on weathering grade steels. psi (MPa) % Elongation in 2" (51 mm) 74.57 P 0.10 Si 0. ASME SFA 5.0 Typical Undiluted Weld Metal Analysis (%) C 0. 1% Cr-1/2% Mo. Shielding Gas: Argon/75-92%/25-8% CO2 Typical Mechanical Properties w/75-25 As Welded Yield Strength.6 mm). 3/32” (2. 1/16" (1.Coreweld 80B2 AWS Class E80C-B2 Code and Specification Data: AWS A5.013 Cr 1.2 mm).000 (627) 25.51 Standard Diameters . This electrodes has a high percentage of iron powder resulting in a high efficiency wire with only small islands of slag on the weld deposit.p65 66 7/10/01. 4:02 PM . psi (MPa) Tensile Strength. .4 mm).0 mm).035 Mn 1.052" (1.045" (1. and 1-1/4% Cr-1/2% Mo.28.010 S 0.23 Mo 0.0 Stress-Relieved 1 hr.4 mm) Recommended Welding Parameters pages 5-69 & 5-70 Additional Approvals pages 5-71 & 5-72 5-66 GEN-26110_05.000 (641) 26.000 (524) 93.28 Description: Coreweld 80B2 is a metal cored electrode designed for single and multipass welding of steels such as 1/2% Cr1/2% Mo. @1150°F (620°C) 76.000 (510) 91. 5/64” (2. . @1275°F (690°C)@1275°F (690°C) Yield Strength.000 (552) 100.83 Si 0. ASME SFA 5.045" (1.36 Mo 1. Shielding Gas: 75-92% Argon/8-25% CO2 Typical Mechanical Properties w/75-25 Stress-Relieved Stress-Relieved 1 hr.000 (586) 23 Typical Undiluted Weld Metal Analysis (%) C 0.p65 67 7/10/01. 1/16" (1.50 P S Cr 2.2 mm).4 mm).052" (1.000 (483) 85. psi (MPa) Tensile Strength.013 Standard Diameters .28 Description: Coreweld 90B3 is a metal cored electrode designed for single and multipass welding of steels such as 2-1/4% Cr-1% Mo.28. 4:02 PM .09 0. 8 hrs. This electrode has a high percentage of iron powder resulting in a high efficiency wire with only small islands of slag on the weld deposit. psi (MPa) % Elongation in 2" (51 mm) 80.Metal Cored Wires Coreweld 90B3 AWS Class E90C-B3 Code and Specification Data: AWS A5.6 mm) 5-67 GEN-26110_05.000 (689) 20 70.015 0.085 Mn 0. Coreweld 110 is recommended for welding quenched and tempered high strength steels.4 mm).Coreweld 110 AWS Class E110C-G Code and Specification Data: AWS A5. 0°F -60°F (-18°C) (-51°C) As Welded ft.28 Description: Coreweld 110 is a metal cored electrode designed for single and multipass welding of high strength low alloy steels.5 Mo 0. .000 (779) 121.6 mm) Recommended Welding Parameters pages 5-69 & 5-70 Additional Approvals pages 5-71 & 5-72 5-68 GEN-26110_05. the wire offers both the high deposition rates of a flux cored electrode and the high efficiencies of a solid wire.05 Mn 1.6 Si 0.6 Standard Diameters . The arc is smooth with virtually no spatter. and HY-100. ASME SFA 5. psi (MPa) Tensile Strength. psi (MPa) % Elongation in 2" (51 mm) 113.1 Ni 2.000 (834) 20 Typical Charpy V-Notch Impact Properties Testing Temp.045" (1.3 P 0. HY-80.p65 68 7/10/01. 1/16" (1.052" (1. such as T-1.-lbs.016 S 0. 4:02 PM . Because of the metallic core.013 Cr 0.2 mm). Stargon Typical Mechanical Properties As Welded Yield Strength. Shielding Gas: Argon with 8 to 25% CO2. (J) 35 (47) 30 (41) Typical Undiluted Weld Metal Analysis (%) C 0.28. 25) (5.4 (1.26) (5.63) (4.95) (4.052" (1.2) (2.6 11.35) (4.17) (9.0 11.2 15.6 12.7 (3.63) (5.0mm) 7/10/01.GEN-26110_05.26) 92 92 92 VOLTS WIRE FEED SPEED IPM (cm/min) % EFFICIENCY DEPOSITION RATE lbs/hr (kg/hr) .26) (5.9 14.99) (7.58) 92 93 93 89 94 94 94 94 95 97 97 95 97 97 98 28 30 32 32 330 430 464 512 (838) (1092) (1179) (1300) 8.9mm) 69 . Deposition Rates and Efficiencies will increase approximately 1% with use of 92% Argon/8% CO 2 shielding.53) 29 29 30 262 312 328 (665) (792) (833) 8. 4:02 PM 3/32" (2.5 9.90) (5.035" (0.62) (7.5 21.4mm) 5-69 Data reflects use of 75% Argon/25% CO2 gas shielding.4 6.4mm) 1/16" (1.5 14.0 9.p65 Coreweld Welding Data AMPERES 150 200 250 250 275 300 350 275 300 325 300 350 400 450 350 400 450 500 400 450 500 550 31 31 32 32 115 138 155 197 (292) (350) (394) (500) 27 28 28 29 160 185 210 280 (406) (470) (533) (711) 11.22) (6.1 11.1 (3.03) (5.6mm) 5/64" (2.5 16.58) (7.48) (9.8 20.6 13.6 10.6 16. .4 11.40) (6.35) (5.0 30 30 32 34 181 241 293 333 (460) (612) (744) (846) 8.2 (3.045" (1.2mm) .76) 90 94 94 96 25 27 29 320 472 680 (813) (1199) (1727) 4. 3/4" (9. Mixtures of 75% Argon/25% CO2.3/4" (9.9 . A variety of gas mixtures may be used for external shielding of Coreweld 70. V. but is should be noted that as the percentage of Argon decreases. 4:02 PM .32mm) 3/4 .1. spatter and fume levels increase and a change in mechanical properties may occur.2mm) (1. 200 A 250 A 300 A 400 A 450 A 500 A Operation of Coreweld Electrodes A constant voltage power source operating DCEP (Electrode Positive) is needed for proper operation.4mm) 23-29 24-32 26-32 26-34 27-33 28-34 V.5 .19mm) 3/8 .32mm) 25 26 28 30 30 32 V. The ESO for 5/64 .2.1/16" (0.5 .0mm) (2.1 1/4" (19 . V.0 .6mm) (2.3/4" (9.1 1/4" (19 .3/4" (9. 130-260 A 150-350 A 200-400 A 300-500 A 350-550 A 400-580 A 3/8 . V.4mm) electrodes is 3/4 .19mm) 3/8 . V.3/32" (2. V.GEN-26110_05. 7/10/01. A gas flow rate in the range of 30-40 CFH is recommended. V. V.32mm). or 92% Argon/8% CO2 provide very good efficiencies and smooth operating characteristics.052" 1/16" 5/64" 3/32" (0.p65 5-70 DIAMETER RANGE STICKOUT OPTIMUM (Flat) Suggested Welding Parameters Coreweld Wires 70 .1 1/4" (19 . V.045" .4mm) (1. V.5 . V. A mixture of 50% Argon/50% CO2 may be used.035" .3/4" (9.9mm) (1. The ESO for .19mm) 3/8 .19mm) 3/4 .5 .19mm).035 .5 .6mm) electrodes is 3/8 . Electrical stickout (ESO) is the distance measured from the contact tip to the work piece. LLOYDS OTHER PRODUCT ARC-70 ARC-87 71 DS 111 RB DS R-70 ULTRA DS 70 ULTRA PLUS DS 7000 DS FC-717 DS 7100 ULTRA DS 7100 LC DS 8000-Ni2 DS T-5 7/10/01. 3YS(H10) 3S-3YS(H10) 4Y40S(H10) 3Y-3YS(H10) III YMS(H10) IV YMS(H5) SA3YM(HH) III YMS(H10) SA3YM(HH) III YMS(H10) E81T1-Ni2-H8 E4802T-5B-CH E71T-12M-H16 E71T-12M-H16 CONTROLAS CONTROLAS 5Y HHS 4Y H10S 3Y HHS TUV (SG R1 M2Y 46 54) DEUTSCHE BAHN TUV (E70T5/E71T5) III YMS SA3YM(H) 3SA. 3YSA & A5.p65 Cored Wire Agency Approvals * ABS E4802T-9-CH 2SA. 2YSA 2SA.GEN-26110_05. 3YSA(H10) 2SA. 3YSA(H5) E4801T-9-CH E4801T-9-CH CONTROLAS 3YHS TUV (E71T-1) DEUTSCHE BAHN 2S-2YS(H15) II YMS 3S. 3YSA(H5) 3SA. 3YSA(H10) 3YSA 3SA. 3YS(H10) III YMS(H10) SA3YM(HH) E71T-1M-CH 2S-2YS(H15) II YMS(H15) E4802T-9-CH 3Y H10S 2S-2YS II YMS SA2YM 2YS LLOYDS DNV BV CWB CONTROLAS GER. 3YSA(H10) 3SA.20: E71T-9 3S. 3YS(H10) 3S-3YS(H10) 3S. 3YSA 3SA. 4:02 PM DS II 70T-12H4 5-71 DS II 70 ULTRA . 2YSA(H10) 2SA. 2YSA 3SA. 2YSA 3SA. 18. .20. Consult Filler Metals Marketing for the latest Approval/Grade revisions. 3YS(H15) III YMS(H15) SA3YM(H) E4801C-6-CH E4802T-4-CH E4802T-7-CH 3S-3YS(H10) III YMS(H10) SA3YM(HH) E4801C-6-CH CONTROLAS 3Y HHS 3YH15S TUV (E71T-1) DEUTSCHE BAHN 3S.29. E70T-4 AWS A5. E71T-11 4YS(H10) IV YMS(H5) III YMS(H10) SA3YM(HH) E71T8-Ni1-H16 E4801T-11-CH 6Y42H5 TUV (E71T-8) DEUTSCHE BAHN 3S. E71T8-Ni1 AWS A5. 3YSA(H15) AWS A5.GEN-26110_05. 4:02 PM * Approvals are updated on an annual basis.20. E100T1-K3 IV YMS(H10) IV YMS(H10) AWS A5. E70C-6M 3SA.) ABS 3SA.p65 Cored Wire Agency Approvals * (cont’d. 3YSA 3YSA(H5) AWS A5. 3YSA(H10) AWS A5.29.20. LLOYDS OTHER 5-72 PRODUCT DS II 71 ULTRA DS II 80 Ni1H4 DS II 100 72 DS II 101 TM DS II 101 TC DS II 110 COREWELD 70 COREWELD ULTRA CORESHIELD 40 CORESHIELD 7 CORESHIELD 8 CORESHIELD 8-Ni1 CORESHIELD 11 7/10/01.29. 4Y40S(H10) IV YMS(H5) E81T1-Ni1-H8 CONTROLAS 3S-3YSH(H10) III YMS(H10) E4801T-12-CH 3Y HHS TUV LLOYDS DNV BV CWB CONTROLAS GER. E70T-7 3SA. E110T1-K3 AWS A5. .................. Welding Parameters & Deposition Data Spoolarc Wires ............ 6-13 Relative Flux Performance ....... 6-11 Special Purpose Fluxes ..................................... 6-8 Fused-General Purpose Fluxes ................ 6-18 6-20 6-21 6-22 6-22 6-23 6-24 6-26 6-28 6-29 6-30 6-31 6-32 6-33 6-45 6-1 GEN-26110_06.......... 6-18 Carbon Steel Submerged Arc Wires ........................................ 6-15 Flux Sizes and Current Ranges ................ Nickel (Ni) Steel Composite Wires .................... Nickel (Ni) Steel Wires ......................... Manganese-Molybdenum (Mn-Mo) Wires ............................. 6-16 Spoolarc Submerged Arc Wires ........... Welding Parameters & Deposition Data Composite Wire . 6-5 Bonded-General Purpose Neutral Fluxes ................. High Strength Composite Wires ...... High Strength Submerged Arc Wires ...... 6-14 Storage and Re-Drying Fluxes ..........................................SUBMERGED ARC PRODUCTS Section 6 DESCRIPTION PAGE Unionmelt Submerged Arc Fluxes .... 6-7 High Impact Neutral Fluxes .................................... Chromium-Molybdenum (Cr-Mo) Wires .................................................. Weld Metal Mechanical Properties ....... Spoolarc Submerged Arc Wire Chemistries .. Chromium-Molybdenum Composite Wires .. 6-9 Stainless Steel Fluxes ..................... 4:02 PM .............................6-2 Bonded-High Performance Active Fluxes ................................................................p65 1 7/10/01.. Special Purpose Composite Wires ........... Special Purpose Submerged Arc Wires .......................................................... Submerged Arc Flux/Wire Agency Approvals . 4:02 PM . As a result. The flux pellets are then baked at a relatively low temperature to drive off the water in the binder. There are two major methods by which fluxes are manufactured: BONDED FLUXES are manufactured by dry mixing the flux ingredients and then bonding them together using a liquid silicate binder. leading to hard spot formation within the weld metal. • The relatively coarse mesh size feeds easily due to its uniform size. They must be baked at a temperature between 500°-800°F (260°-427°C) to remove any suspected moisture. • Control the chemistry and mechanical properties of the weld metal. The major advantages of bonded fluxes are: • The flux can contain metallic deoxidizers which provide good performance over rust and mill scale. The liquid flux is then cooled until solid and ground to a particular size suitable for the intended use of the flux. They include: • Any removal of undersized particles during recycling can change the overall chemical analysis of a bonded flux and consequently. fused fluxes provide 6-2 GEN-26110_06. • Bonded fluxes can pick up moisture if stored improperly. all components in the flux become chemically combined. • Clean and deoxidize the weld puddle. • Segregation within the flux can occur. This is particularly critical if metals segregate. FUSED FLUXES are manufactured by mixing the ingredients together and then melting them in an electric furnace to form a homogeneous liquid. change the performance characteristics of the flux. The major advantages of fused fluxes include: • Because of the high processing temperature (> 3000°F/1614°C).UNIONMELT ® Submerged Arc Fluxes Spoolarc ® Solid Wires and ALLOY SHIELD ® Composite Wires The major function of a submerged arc welding flux is to: • Shield the molten puddle from the atmosphere.p65 2 7/10/01. • Bonded fluxes typically have a lower consumption rate. making some particles richer or leaner in specific ingredients. The use of bonded fluxes are not without limitation. especially over rust and mill scale. The major disadvantage for using fused fluxes is: • They contain no metallic deoxidizers. however. this may result in a loss of operability or mechanical properties.). the voltage must be carefully controlled to avoid excessive build-up of manganese and silicon. • Fused flux slag may be crushed and re-used. excessive manganese and silicon build-up can occur. • Fused fluxes provide for the highest travel speeds in welding. they are extremely homogeneous and therefore. • Fused fluxes will generally not pick up moisture. Fluxes can be further classified as active or neutral: ACTIVE FLUXES are those fluxes that will cause a substantial change in the weld metal chemistry when welding voltage (and consequently. As a rule neutral fluxes should be specified for multipass welding. Active fluxes should be limited in the number of passes. Neutral fluxes will not significantly affect the strength of the weld metal regardless of the welding voltage used or the number of passes. • When an active flux is used for multipass welding.stable welding performance even at high current levels. causing the weld to be brittle and crack prone. If an active flux is used for multipass welding.p65 3 7/10/01. the amount of flux fused) is changed. Active fluxes generally add large amounts of manganese and silicon to the weld metal and cause the weld strength to increase. maintain consistent chemistry throughout the weld deposit. therefore minimizing their tolerance to rust and mill scale. NEUTRAL FLUXES are fluxes that will not cause a significant change in the weld metal chemistry even with variations of welding voltages. • Since fused fluxes are pre-melted. Active fluxes should not be used to multipass weld plates more than 1" (25 mm) thick. 4:02 PM . surface moisture condensing on the flux particles during storage can be driven off by baking at a low temperature (300°F/40°C for 1 hr. 6-3 GEN-26110_06. Base Metal Thickness in.24 0.32 1.p65 6-4 Voltage Sensitivity Weld Metal Unionmelt Flux Volts Mn (%) Si (%) 231 350 429 439 656 81 81 81 81 81 28 35 28 35 28 35 28 36 28 35 1.46 1.55 0.27 1.16 0.26 1.04 0.56 0.13 1 (25) 1 (25) 1 (25) 1 (25) Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Spoolarc Wire Recommended Max.24 0. (mm) 4 7/10/01.54 1.45 1.51 0.90 1.25 0.GEN-26110_06.79 0.68 1. 4:02 PM .53 1.30 1. ■ Can produce an equal leg horizontal fillet up to 3/8" (9.7 kg) bag 6-5 GEN-26110_06. ■ Applications include shipbuilding. ■ Developed for single pass. ■ Can be used as a backing flux for one-sided welding. ■ Can be used for multipass welds on carbon steel up to 1" (25 mm) thick.5 mm) in a single pass without undercut or rollover. ■ Applications include structural steel.8 mm) fillet at 60 ipm ■ Package size: 50# (22.Bonded-High Performance Active Fluxes Unionmelt 231 Description: ■ Recommended for use over rust and mill scale. ■ Capable of depositing a 3/16" (4. pressure vessels and structural steel plate. ■ Produces smooth weld surfaces and uniform edges up to 1100 amps. ■ Free-peeling slag .7 kg) bag ■ Suitable for DC welding only. ■ Package size: 50# (22. (152 cm/min) travel speed. ■ Reduced flash through potential at the welding arc.p65 5 7/10/01. ■ Excellent arc stability on AC or DC. ■ Performs very well over rust and mill scale. thin-wall tanks and pressure vessels up to 1" (25 mm) thick. Unionmelt 350 Description: ■ Developed for butt and fillet welds on carbon steel up to 1" (25 mm) thick. 4:02 PM .low postweld cleanup costs. mechanized or manual fillet welds. 4:02 PM . tanks and spiral pipe. lap. single pass welding. fillet welds).p65 6 7/10/01.8 mm) horizontal fillet at over 100 ipm (254 cm/min) travel.Bonded-High Performance Active Fluxes Unionmelt 282 Description: ■ Developed for high speed. thin-wall ■ Package size: 50# (22.7 kg) bag Unionmelt 281 Description: ■ Designed for high speed. ■ Combined with the proper wire produces porosity-free welds. ■ Capable of depositing a 3/16" (4. 81 and 29S ■ Package size: 50# (22. ■ Meet F7AO classification with SA80. ■ Suitable for thin gauge material when using butt. ■ Applications include metallic building beams. single pass welds (butt. ■ Balanced chemistry produces welds free from undercut. ■ Suitable for boiler tube and metal building fabrication.7 kg) bag 6-6 GEN-26110_06. lap or fillet weld configurations. ■ Exceptional peeling capabilities in deep groove butt welds. single or multiple wire operations. spiral pipe.7 kg) bag 6-7 GEN-26110_06. ■ Performs well on single or multiwire AC or DC welding systems. ■ Good performance. 4:02 PM . ■ Package size: 50# (22.7 kg) bag Unionmelt 439 Description: ■ Developed for single or multipass welding on carbon and some low alloy steels. ■ The deposited weld metal produces superior as welded ■ Moderate tolerance of rust and mill scale. good low temperature toughness.p65 7 7/10/01. ■ Applications include carbon and low alloy steels commonly found in bridge. ■ Operates on either AC or DC. and stress relieved properties. shipbuilding and offshore oil fabrication. structural. pressure vessel and offshore equipment fabrication .Bonded-General Purpose Neutral Fluxes Unionmelt 429 Description: ■ Neutral bonded flux for single or multipass butt and fillet welds on a variety of material thicknesses. ■ Package size: 50# (22. ■ Applications include both butt and fillet welds on pressure vessels. ■ Usable on single wire operations with DC power only. ship construction. and pressure vessel fabrication. ■ Package size: 50# (22. Unionmelt 709-5 Description: ■ Developed for multipass welding on carbon and low alloy steels. bridge support components. ■ Applications include offshore drilling equipment. ■ Performs well with single or multiple wires operating on AC or DC power.7 kg) bag.7 kg) bag 6-8 GEN-26110_06. offshore drilling equipment.should be used on ■ Non-hygroscopic . ■ Applications include pressure vessels. ■ Applications include structural steel. ■ Produces excellent low temperature toughness. ■ Produces superior low temperature toughness.High Impact Neutral Fluxes Unionmelt 656 Description: ■ Developed for multipass welding on carbon and low alloy steels. ■ Package size: 55# (25 kg) bag. ■ This fused flux produces excellent low temperature ■ Produces uniform weld metal chemistry without consideration to welding voltage. ESAB OK Flux 10. boiler construc- tion and heat treatable steel fittings. ■ Package size: 50# (22. includ- ing CTOD. ■ Low rust and mill scale tolerance . 4:02 PM . fracture critical bridge members. clean material. and pressure vessel fabrication.p65 8 7/10/01. toughness.62 Description: ■ For multipass welding on carbon and low alloy steels. ■ Performs well with single or multiple wires operating on AC or DC power.low moisture absorption. ■ Package size: 50# (22.7 kg) bag ■ ■ ■ ■ ■ 6-9 GEN-26110_06. shipbuilding and small diameter pipe. ■ Package size: 50# (22. Applications include carbon and low alloy steels found on pressure vessel valves and fittings . Good as welded and stress relieved impact toughness.Fused-General Purpose Fluxes Unionmelt 50 Description: Developed for high speed welding on thin gauge metal.. ■ Usable up to 1000 amps with AC or DC power. self-peeling slag. Excellent performance characteristics.7 kg) bag Unionmelt 80 Description: Developed for use on butt welds of unlimited thickness.e.p65 9 7/10/01.7 kg) bag ■ ■ ■ ■ ■ Unionmelt 60 Description: ■ Developed for butt and fillet welds at high current levels. ■ Non-hygroscopic . drill stems. i. using AC or DC power. Low rust and mill scale tolerance. Non-hygroscopic . 4:02 PM .low moisture absorption. Applications include both joining and surfacing. ■ Applications include structural steel. single or multiwire processes.low moisture absorption. Low tolerance to rust and mill scale. ■ Moderate tolerance to rust and mill scale. ■ Usable on AC or DC. ■ Package size: 50# (22. thin wall tanks/cylinders. Non-hygroscopic . buildup on rollers. ■ Performs well with single or multiple wires.low moisture absorption. 4:02 PM .7 kg) bag. single or multiwire processes. ■ Good as welded and stress relieved impact toughness.p65 10 7/10/01.Fused-General Purpose Fluxes Unionmelt 124 Description: ■ Developed for use on clean plates of unlimited thickness. ■ Non-hygroscopic . and for electroslag welding. 6-10 GEN-26110_06.low moisture absorption. ■ Package size: 50# (22. ■ Applications include heavy wall pressure vessels and boilers on both carbon and low alloy steels. ■ Can also be used on heat treatable carbon steel fittings ■ Usable on AC or DC. p65 11 7/10/01. MC308L. ■ Basicity index 1.93 Description: ■ Basic non-alloying bonded flux. high alloyed CrNi.7 ■ Can be used with ARCALOY ER308L. ER316L. MC316L and 2209 grade wires.94 Description: ■ Basic chromium compensating bonded flux. ER309L. ■ Package size: 44# (20 kg) bag 6-11 GEN-26110_06.7 ■ Can be used with ARCALOY ER308L.88 (super duplex) grade wires. ■ Package size: 44# (20 kg) bag ESAB OK Flux 10. ■ Developed for joining stainless steels where improved low temperature impact toughness is required. ■ Developed for butt welding stainless. and super duplex steels ■ Basicity index 1. ESAB OK Flux 10. ■ Package size: 44# (20 kg) bag ESAB OK Flux 10. ER309L and ER316L grade wires. ■ Basicity index 1. ER309L.7 ■ Can be used with ARCALOY ER308L and ER316L grade wires. 4:02 PM .0 ■ Can be used with ARCALOY ER308L.92 Description: ■ Neutral chromium compensating bonded flux. high alloyed CrNiMo. ■ Package size: 44# (20 kg) bag ER316L and OK 16. and duplex steels. MC309L.95 Description: ■ Basic nickel compensating bonded flux.Stainless Steel Fluxes ESAB OK Flux 10. ■ Developed for butt welding stainless strip cladding with austenitic strips. CrNiMo. ■ Developed for joining stainless. ■ Basicity index 1. ■ Developed for multipass. ■ Package size: 44# (20 kg) bag Unionmelt 601 Description: ■ Basic neutral bonded flux. creep resistant steels (P91 type) and other 9% CrMo materials. ideal for step cooling application ■ Can be used with ARCALOY ER90SB-9 wire. ■ Basicity index 3. 4:02 PM .2 ■ Very low impurity level.Stainless Steel Fluxes ESAB OK Flux 10.63 Description: ■ Fully basic bonded flux. ■ Basicity index 2.4 ■ Can be used with type 420 and modified stainless steel wires. ■ Developed for joining and multipass overlay and buildup on stainless steels. ■ Package size: 50# (22.p65 12 7/10/01.7 kg) bag 6-12 GEN-26110_06. ■ Applications include hot water tanks and tube-to-tube construction on heat exchangers.Special Purpose Fluxes Unionmelt 55 Description: ■ Developed for butt and fillet welds on thin gauge material at extremely high travel speeds. 4:02 PM .low moisture absorption. ■ Package size: 50# (22.7 kg) bag 6-13 GEN-26110_06. ■ Good performance and sound weld deposits at speeds ■ Performance is enhanced when used on clean base ■ Non-hygroscopic .p65 13 7/10/01. material. up to 200 ipm (508 cm/min). 429 6-14 GEN-26110_06.Relative Flux Performance Use Over Rust Unionmelt 231 Unionmelt 350 Unionmelt 429 Unionmelt 60 Unionmelt 50.p65 14 7/10/01. 60 Unionmelt 80. 4:02 PM . 231 Unionmelt 439 Unionmelt 656. High Toughness Unionmelt OK 10. 124 Unionmelt 709-5 Peeling From Narrow Grooves Unionmelt 429. 709-5 Unionmelt 124. 439 Unionmelt 50.62 High Speed Gauge Unionmelt 55 Unionmelt 282. OK 10. 439 Unionmelt 80. 231 Unionmelt 50 Unionmelt 231 Unionmelt 60 Multipass. 55 Best Peeling On Fillets Unionmelt 231 Unionmelt 429 Unionmelt 350.62 Unionmelt 656. or the welding characteristics of the flux may suffer. However.p65 Storing and Re-Drying Submerged Arc Fluxes Unionmelt bags are designed to reduce the amount of moisture intrusion. they should be kept in a closed container in order to ensure that the products remain low in moisture. 300°F (149°C) Min. If the flux is held in large containers. For bonded flux. it is important not to exceed 1000°F (538°C). 7/10/01. For bonded fluxes. it is important that the complete mass be brought up to the temperature designed. The re-drying temperature and time. In the case of fused submerged arc fluxes. a re-drying temperature of a minimum of 300°F (149°C) is recommended to assure the moisture is reduced to its original levels. as well as a film of plastic to help retard moisture penetration. They are provided with layers of paper. 4:02 PM Fused Bonded 6-15 .perhaps over 24 hours. a minimum of 500°F. 500°F (260°C) Max. Re-drying flux can often restore it to its original. When re-drying the flux. reduction in moisture can be accomplished in as little as one hour. this can take a very long time . as-manufactured condition. In thin layers. 1000°F (538°C) Baking (Reconditioning) Type * The actual baking time and temperatures are a function of the amount of moisture. for example. when they are completely closed. Flux Handling Condition* Holding (Opened Bags) 250°F (121°C) 250°F (121°C) Min. 15 If the flux becomes exposed to humidity. therefore. are dependent on the amount of moisture contamination and the thickness of the flux bed being dried.GEN-26110_06. it can be re-dried. when the bags are opened or if they become punctured. (260°C) is recommended. in layers one or two inches thick. 4:02 PM .62 656 709-5 50 60 80 124 20 x 150 20 x 150 12 x 150 12 x 65 General Purpose Fused 8 x 48 High Impact Good Good 12 x 150 Good Good 12 x 150 Good Good N/R General Purpose Bonded Neutral Good Good Good Good Good Good N/R N/R N/R N/R N/R N/R 12 x 150 65 x 200 20 x D N/R High Performance Bonded Active Good Good Good Good Good Good Good Good Good Good Good Good N/R N/R N/R N/R N/R N/R N/R N/R N/R N/R N/R N/R N/R N/R N/R 20 x D N/R 8 x 48 12 x 150 12 x 150 12 x 65 20 x 200 12 x 150 32 x D 12 x 150 20 x 200 65 x 200 20 x D 20 x 150 7/10/01.p65 Standard Sizes and Current Ranges of Unionmelt Submerged Arc Fluxes Current Range (Amps) Unionmelt Flux Up To 600 600-800 800-1100 1100-1750 Performance Group Over 1750 6-16 16 231 350 281 282 429 439 OK 10.GEN-26110_06. GEN-26110_06.p65 Standard Sizes and Current Ranges of Unionmelt Submerged Arc Fluxes (cont’d.) Current Range (Amps) Unionmelt Flux Up To 600 40 x 150 40 x 150 40 x 150 N/R 600-800 800-1100 1100-1750 55 Special Purpose Performance Group Over 1750 N/R 17 NOTE: Except for heavy fillet welds, when two or more sizes are listed, the first-mentioned size is preferred. For heavy fillets and plug welds, a fine mesh size is preferred even with low currents. This tends to promote quieter welding action, smoother and wider weld surfaces, less undercutting, and reduced penetration. Finer sizes also produce better weld edge wetting in multipass welds and are used even when low welding currents are employed. N/R — Not Recommended Rules of Thumb for Flux Selection 7/10/01, 4:02 PM ■ ■ ■ ■ 6-17 Use only neutral fluxes for multipass welds more than 1 inch thick. Active fluxes are best for limited pass welding, especially over rust and mill scale. When welding at currents greater than 1000 amps, fused fluxes perform better than bonded fluxes. Active fluxes should not be used if a weldment has a maximum allowed hardness, especially if the concern is stress corrosion cracking. Spoolarc Submerged Arc Wires Carbon Steel Submerged Arc Wires Spoolarc 80 Description: ■ Low manganese and silicon wire ■ Excellent ductility and crack resistance - recommended for AWS Class EL12 restrained welds and good machinability. repair welding prior to machining. ■ Application sinclude high speed lap welds, build-up or ■ Used with Unionmelt 80, 350, 350M and 231 fluxes. ■ Wire diameters: 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). Spoolarc 29S Description: AWS Class EM13K ■ Moderate amount of manganese and silicon for rust and mill scale tolerance. gauge steels. ■ Ideally suited for high speed single pass welding on light ■ Higher silicon providees for good wetting action and even weld bead profile. active flux. ■ Some caution should be taken when used with an ■ Applications include metal buildings, spiral pipe, hot water tanks, and pressure vessel construction. fluxes. ■ Used with Unionmelt 281, 282, 231, 429, 439, and 656 ■ Wire diameters: 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). Spoolarc 86 Description: ■ ■ ■ ■ ■ AWS Class EH11K High manganese and silicon. Provides good strength and toughness after stress relief. Primarily used for pressure vessel fabrication. Used with Unionmelt 656 Wire diameters: 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). Recommended Welding Parameters page 6-31 6-18 GEN-26110_06.p65 18 7/10/01, 4:02 PM Carbon Steel Submerged Arc Wires Spoolarc 81 Description: ■ Medium manganese and silicon wire - nominal rust AWS Class EM12K and mill scale tolerance. steels. ■ For general purpose welding on low and medium carbon ■ Applications include structural steels, medium strength pressure vessels, ship, barge and offshore oil rig fabrication. ■ Used with Unionmelt 50, 60, 80, 429, 439, 231, 350, 656 and OK 10.62 fluxes. ■ Wire diameters: 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). Spoolarc 36 Description: AWS Class EH14 ■ High manganese wire for single or multipass welding. ■ Best mechanical properties, both as welded and stress relieved, are possible when used with a neutral fused flux. mild steel. ■ Spoolarc 36 can also be used for electroslag welding on ■ Applications include seam welding on hot water tanks, valves and fittings, and heavy vessel fabrication,. ■ Used with Unionmelt 50, 60, 80, and 124 fluxes. ■ Wire diameters: 1/16" (1.6 mm), 5/64" (2.0 mm), 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). Spoolarc 53 Description: AWS Class EH12K ■ Designed for single or multipass welding on carbon and low alloy steels. ■ Provides higher strength deposits with moderate rust and mill scale tolerance. fluxes. ■ Produces good impact toughness. ■ Usable with Unionmelt 429, 439, 656 and OK 10.62 ■ Applications include tank cars, pressure vessels and offshore structures. ■ Wire diameters: 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). 6-19 GEN-26110_06.p65 19 7/10/01, 4:02 PM Manganese-Molybdenum (Mn-Mo) Submerged Arc Wires Spoolarc 40A AWS Class EA1 Description: ■ Designed for single or multipass welding of carbon and low alloy steels. ■ Applications include pressure vessel fabrication and other similar welds that require postweld heat treatment MIL-E-23765/4 specifications (with 429 flux). ■ This wire meets Military Type F7A2-EA1-A2-N, ■ Used with Unionmelt 80 and 429 flux. ■ Wire diameters: 1/16" (1.6 mm), 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). Spoolarc 40B AWS Class EA2 Description: ■ Designed for single or multipass welding of carbon and low alloy steels. toughness. ■ Produces good as welded and stress relieved impact ■ Weld metal tensile strength is in excess of 70 ksi (483 MPa). ■ Applications include pressure vessel fabrication and other similar welds that require postweld heat treatment. ■ Usable with Unionmelt 80, 429, 709-5 fluxes. ■ Wire diameters: 1/16" (1.6 mm), 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). Spoolarc 40 AWS Class EA3 Description: ■ Designed for single or multipass wire for welding carbon and low alloy steels. toughness. ■ Produces good as welded and stress relieved impact ■ Weld metal tensile strength is in excess of 80 ksi (552 MPa). ■ Applications include pressure vessel fabrication and other similar welds that require postweld heat treatment. ■ Usable with Unionmelt 80, and 124 fluxes. ■ Wire diameters: 1/16" (1.6 mm), 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). 6-20 GEN-26110_06.p65 20 7/10/01, 4:02 PM Chromium-Molybdenum (Cr-Mo) Submerged Arc Wires Spoolarc U515 AWS Class EB2 Description: ■ Designed for use on low alloy steels up to 1-1/4% Cr - 1/2% Mo. ■ Applications include process piping, heat exchangers, pressure vessel fabrication and cast iron pipe mold rebuilding ■ Usable with Unionmelt 80, 709-5 and 429 fluxes. ■ Wire diameters: 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). Spoolarc U521 AWS Class EB3 Description: ■ Designed for use on low alloy steels up to 2-1/2% Cr - 1% Mo. ■ Applications include process piping, heat exchangers and pressure vessel fabrication. ■ Usable with Unionmelt 80 and 709-5 fluxes. ■ Wire diameters: 3/32" (2.4 mm), 1/8" (3.2 mm), 5/32" (4.0 mm) & 3/16" (4.8 mm). Recommended Welding Parameters pages 6-31 & 6-32 6-21 GEN-26110_06.p65 21 7/10/01, 4:02 PM Chromium-Molybdenum (Cr-Mo) Composite Wires Alloy Shield B2S AWS Class ECB2 Description: ■ Fabricated composite wire. ■ Designed for single or multipass welds on 1-1/4% Cr - 1/2% Mo steels. ■ Applications include pressure vessels, process piping, and heat exchangers. ■ Use with Unionmelt 80 flux. ■ Wire diameters: 1/8" (3.2 mm) & 5/32" (4.0 mm) Alloy Shield B3S AWS Class ECB3 Description: ■ Fabricated composite wire. ■ Designed for single or multipass welds on 2-1/4% Cr - 1% Mo steels. ■ Applications include pressure vessels, process piping, and heat exchangers. ■ Use with Unionmelt 80 flux. ■ Wire diameters: 1/8" (3.2 mm) & 5/32" (4.0 mm) Nickel (Ni) Steel Submerged Arc Wires Spoolarc ENi4 AWS Class ENi4 Description: ■ Designed for single or multipass welding on high strength steels. ■ Produces good low temperature toughness on a variety of base materials. ■ Weld metal tensile strengths are in excess of 90 ksi (620 MPa) in both the as welded and stress relieved conditions. bridges, and other structural steel fabrication. 5/32" (4.0 mm) & 3/16" (4.8 mm). ■ Applications include pressure vessels, offshore oil rigs, ■ Usable with Unionmelt 429, 439, 709-5, and 656 fluxes. ■ Wire diameters: 3/32" (2.4 mm), 1/8" (3.2 mm), 6-22 GEN-26110_06.p65 22 7/10/01, 4:02 PM ■ Produces good mechanical properties on welds that require low temperature toughness. ■ Produces good mechanical properties on welds that require low temperature toughness.2 mm) & 5/32" (4. ■ Wire diameters: 1/8" (3. ■ Use with Unionmelt 656 flux. ■ Applications include offshore oil rig equipment.0 mm). and other similar fabrication.2 mm) & 5/32" (4.2-3/4% Ni steels. ■ Applications include offshore oil rig equipment. ■ Wire diameters: 1/8" (3.Nickel (Ni) Steel Composite Wires Alloy Shield Ni1S AWS Class ECNi1 Description: ■ Fabricated composite wire ■ Designed for single and multipass welding on carbon and 1% Ni steels.0 mm).p65 23 7/10/01. Alloy Shield Ni2S AWS Class ECNi2 Description: ■ Fabricated composite wire ■ Designed for single and multipass welding on 2-1/2% . shipbuilding. and earthmoving equipment. 4:02 PM . Recommended Welding Parameters page 6-32 6-23 GEN-26110_06. shipbuilding. ■ Use with Unionmelt 656 flux. 8 mm).0 mm) & 3/16" (4. 3/32" (2.0 mm).4 mm). ■ Wire diameters: 5/64" (2. Usable with Unionmelt 80. 124 and 709-5 fluxes. Applications include pressure vessels. Recommended Welding Parameters page 6-31 6-24 GEN-26110_06. 1/8" (3.4 mm). ■ This wire meets Military Type 100S-1. 656 and OK 10.8 mm).p65 24 7/10/01. 3/32" (2. and some heat treatable valves and fittings. ■ Applications include military tanks. 5/32" (4. Spoolarc 95 AWS Class EM2 Description: ■ Designed for single or multipass welding where high strength and impact toughness is required. The presence of Ni in the wire chemistry helps increase low temperature impact toughness. 4:02 PM . 1/8" (3. Wire diameters: 1/16" (1. ■ Primary use for military grade steels such as HY-80. 5/64" (2.0 mm). MIL-E-23765/2 specifications.62 fluxes. 5/32" (4.High Strength Submerged Arc Wires Spoolarc 44 AWS Class EF2 Description: ■ Designed for single or multipass welding where high strength and impact toughness is required.0 mm) & 3/16" (4. ■ Used with Unionmelt 709-5.2 mm). ■ Maintains weld metal tensile strengths of more than 80 ■ ■ ■ ■ ksi (552 MPa) after long term stress relieving (50 hrs or more). structural supports.6 mm). ships and other similar fabrication.2 mm). 4:02 PM . Recommended Welding Parameters page 6-31 6-25 GEN-26110_06.4 mm).0 mm). submarines. 1/8" (3. specification.High Strength Submerged Arc Wires Spoolarc 120 AWS Class EM4 Description: ■ Designed for high strength quenched and tempered steels. and other similar fabrication.0 mm). ■ Wire diameters: 5/64" (2.2 mm). ■ Usable with Unionmelt 709-5. 3/32" (2. ■ This wire meets Military Type 120S-1.825 MPa).62 flux. ■ Weld metal mechanical properties produce high tensile strengths (exceeds 120 ksi .p65 25 7/10/01. & 5/32" (4. 656 and OK 10. MIL-E-23765/2 ■ Applications include military tanks. ships. ■ Produces good mechanical properties with tensile strength in excess of 110 ksi (759 MPa) as well as good low temperature impact toughness. Alloy Shield M3S AWS Class ECM3 Description: ■ Fabricated composite wire.4 mm).0 mm). ■ Use with Unionmelt 656 flux.Alloy Shield F2S Recommended Welding Parameters page 6-32 6-26 GEN-26110_06.p65 26 7/10/01. ■ Designed for high strength steels such as T-1. 1/8" (3.0 mm).2 mm) & 5/32" (4.2 mm) & 5/32” (4.High Strength Composite Wires Alloy Shield M2S AWS Class ECM2 Description: ■ Fabricated composite wire. railcar and ship fabrication. ■ Designed for high strength steels such as T-1 and other similar materials. ■ Produces good mechanical properties with tensile strength in excess of 110 ksi (759 MPa) as well as good low temperature impact toughness. ■ Use with Unionmelt 656 flux. ■ Wire diameters: 3/32" (2. crane booms and shipbuilding construction. 4:02 PM . draglines. 1/8” (3. ■ Applications include earthmoving equipment.4 mm). ■ Wire diameters: 3/32” (2. ■ Applications include earthmoving equipment. Recommended Welding Parameters page 6-32 6-27 GEN-26110_06. ■ Applications include oil field drilling equipment and other similar heat treatable materials. ■ Wire diameters: 3/32" (2. see page 36. ■ Designed for SAE 4130 and other similar quenched and For additional agency approvals.2 mm).p65 27 7/10/01. ■ Produces good mechanical properties in both as welded and stress relieved condition. tempered steels.4 mm) & 1/8" (3. 4:02 PM .High Strength Composite Wires Alloy Shield F2S AWS Class ECF2 Description: ■ Fabricated composite wire. ■ Use with Unionmelt 709-5 flux. Cor-Ten®. and other similar steel mill requirements. ■ Usable with Unionmelt 656 flux. number of welding passes. ■ Wire diameters: 1/8" (3. ■ Weld metal chemistry produces good “color match” and “weathering resistance” on unpainted surfaces. conveying systems. Mayari R® for structural welding. 6-28 GEN-26110_06. ■ Wire diameters: 3/32" (2. 4:02 PM .0 mm). and architectural fabrication. Alloy Shield 420SB No AWS Class Description: ■ Fabricated composite wire. ■ Hardness varies with heat input. A242. pickler rolls. ■ Applications include butt and fillet welds on weathering grade steels such as A588.4 mm) & 5/32" (4. and base metal type.Special Purpose Composite Wires Alloy Shield WS AWS Class ECW Description: ■ Fabricated composite wire. ■ Designed for overlays or hard surfacing applications. ■ Designed for welding weathering grade steels. ■ Applications include continuous caster rolls.p65 28 7/10/01. crane wheels.0 mm).2 mm) & 5/32" (4. ■ Produces weld metal properties that meet “AASHTO” ■ ■ ■ ■ fracture critical code requirements for both mechanical properties and low temperature impact toughness. Wire diameters: 5/64" (2.0 mm) & 3/16" (4.4 mm).p65 29 7/10/01. and architectural fabrications. Applications include butt and fillet welds on weathering grade steels such as A588. Cor-Ten®. Weld metal chemistry produces good “color match” and “weathering resistance” on unpainted surfaces. Recommended Welding Parameters page 6-31 6-29 GEN-26110_06. Usable with Unionmelt 429. 5/32" (4.0 mm). 3/32" (2. A242. 439 and 656 fluxes.Special Purpose Submerged Arc Wires Spoolarc WS AWS Class EW Description: ■ Designed for single or multipass welding on weathering grade steels.8 mm). conveying systems.2 mm). Mayari R® for structural welding. 4:02 PM . 1/8" (3. 15 2.63 1.008 0.10 0.05 0.25 0.65 0.24 0.03 0.04 0.72 1.006 0.95 0.015 0.07 0.016 0.010 0.p65 Spoolarc Submerged Arc Wire Chemistries (Typical) AWS C Mn Si P S Cr Ni Mo Cu 6-30 Wire 30 0.44 0.34 0.52 0.16 0.03 0.50 1.09 0.25 0.008 0.84 0.GEN-26110_06.014 0.017 0.005 0.18 0.25 0.71 2.25 0.15 0.50 2.85 1.19 Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc Spoolarc 0.015 0.65 1.010 0.015 0.36 0.53 0.15 0.017 0.71 1.22 0.25 7/10/01.40 0.55 0.05 0.006 0.47 0.006 0.31 0.004 0.10 0.16 0.20 0.010 0.008 0.60 0.08 0.012 0.00 2.008 0. 4:02 PM .34 0.50 1.05 0.56 0.98 1.96 0.58 0.09 0.69 1.26 0.13 80 81 29S 53 86 36 WS ENi4 95 120 40A 40B 40 44 U515 U521 EL-12 EM 12K EM 13K EH12K EH11K EH14 EW ENi4 EM2 EM4 EA1 EA2 EA3 EF2 EB2 EB3 0.28 0.003 0.32 0.014 0.18 0.11 0.010 0.015 0.10 0.02 0.50 0.25 0.45 0.010 0.009 0.53 0.10 0.00 0.55 0.12 0.13 0.47 1.53 0.017 0.11 0.14 0.25 0.010 0.014 0.006 0.010 0.008 0.03 0.35 0.07 0. 58) (8.31) (7.43) (11.42) Efficiency % A S S U M E 99% E F F I C I E N C Y 3/32 (2.100 Deposition Rate lbs/hr kg/hr 13.71) (9.0) (2.p65 31 7/10/01.5 18.6) (2.8) *NOTE: Deposition Rates can vary ±10% with the use of different fluxes.26) (8.Recommended Welding Parameters for Spoolarc Submerged Arc Wires Electrode Diameter in.0 17.6) 5/64 (2.4) (4.79) (6.4 mm ESO) Diameter in.2) 5/32 (4.0 25.2 17.90) (6.0 14.90) (7.5 18.0) 3/16 (4. 6-31 GEN-26110_06.0 22.0 10.62) (5.71) (4.0 11.9 17.0 29.0 13.94) (9.58) (8.000 1.0 21.98) (4.8 14.26) (5.0 (5.2 12.4) 1/8 (3.2 34.99) (7.99) (6.34) (13. (mm) 1/16 (1.67) (7.0) Amps 400 500 300 400 500 400 500 600 400 500 600 700 500 600 700 800 900 600 700 800 900 1.5 23.2 13.5 21. 4:02 PM .25) (15.0 19.53) (11.5 16.0 26.85) (10.16) (9.0) Current Range 150-500 175-600 250-700 400-1000 Voltage Range 22-30 24-32 26-34 28-38 Deposition Data for Spoolarc Submerged Arc Wires* (1"/25. (mm) 1/16 5/64 3/32 5/32 (1. (kg/hr) 14-21 (6.0) 550-750 1-1/2 (38) 2 (51) 2-3/4 (70) Deposition lbs.2-15. 6-32 GEN-26110_06.4-8.p65 32 7/10/01. 4:02 PM .4) Optimum Current Range 450-600 Electrical Stick-Out in. (mm) 3/4-2 (19-51) 1.8-11.2-1/4 (25-57) 1.4-9.7-13.6) 13-21 (5.9-9.2) 450-650 1-1/4 (32) 1-3/4 (44) 2-1/4 (57) 5/32 (4. (mm) 1-1/4 (32) 1-1/2 (38) 2 (51) 1/8 (3.8-10.2) (4.2) 15-26 (6.8-12.2-3/4 (25-70) Deposition Data for Alloy Shield Composite Submerged Arc Wires* Electrode Diameter in.7-13.2) 12-19 (5.2) 18-34 (8.Recommended Welding Parameters for Alloy Shield Composite Submerged Arc Wires Electrode Diameter in.8) 17-29 (7.9) 17-29 (7./hr.5) 15-24 (6.4) *NOTE: Deposition Rates can vary ±10% with the use of different fluxes. (mm) 3/32 1/8 5/32 (2. (mm) 3/32 (2.0) Current Range 300-600 400-700 450-800 Voltage Range 28-34 29-36 30-38 Electrical Stick-Out in.5) 15-27 (6.4) (3. p65 Weld Metal Mechanical Properties Stress Relief Time @1150°F Spoolarc (621°C) Wire UTS ksi (MPa) YS ksi (MPa) % Elongation CVN .-lbs.GEN-26110_06.4 mm) Thick 33 Bonded-High Performance Active Fluxes AW AW 81 86 (595) 78 (540) 26 — — 80 74 (510) 65 (450) 28 — — — 27 (37) — — — — — — — — — — 20 (27) — Unionmelt 231 Flux A36 A516 Unionmelt 350 Flux AW AW 81 87 (600) 75 (517) 26 — 80 83 (572) 68 (469) 25 — A36 — — — — — — A285 40 (54) 31 (42) 7/10/01. (25. 4:02 PM 6-33 . (J) 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) Plate Type 1 in.ft. GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire UTS ksi (MPa) YS ksi (MPa) % Elongation CVN - ft.-lbs. (J) 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) 6-34 Plate Type 1 in. (25.4 mm) Thick Bonded-General Purpose Neutral Fluxes AW 1 hr AW AW AW 1 hr AW 1 hr AW WS 92 (634) 80 (552) 25 ENi4 90 (620) 80 (550) 26 ENi4 94 (650) 84 (580) 25 — — — 40B 90 (620) 78 (540) 26 — 40B 93 (640) 83 (570) 26 — — — — — — 29S 83 (570) 70 (485) 27 — — 40A 88 (607) 75 (517) 25 — — — — — — — — — 81 73 (505) 61 (420) 27 — — — 81 79 (545) 69 (475) 28 — — — — 50 (68) — — — — — — — — — — — — 30 (41) — — — — — — — — — — Unionmelt 429 Flux 34 A36 A285 A441 A537 39 (53) 60 (81) 35 (47) 31 (42) 40 (54) 22 (30) 40 (54) — 7/10/01, 4:02 PM A588 32 (43) 30 (41) — GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire UTS ksi (MPa) YS ksi (MPa) % Elongation CVN - ft.-lbs. (J) 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) Plate Type 1 in. (25.4 mm) Thick 35 Bonded-General Purpose Neutral Fluxes (cont’d.) AW 1 hr AW 1 hr AW AW WS 88 (607) 78 (538) 26 53 88 (607) 75 (517) 28 — — 29S 74 (510) 57 (393) 31 — 29S 80 (552) 70 (483) 30 — — — — — 81 68 (469) 51 (352) 34 — — 81 76 (524) 63 (434) 32 — — — — — — — — — — — — — — — — — — — — — — 52 (71) — — 94 (127) 97 (132) 47 (64) — Unionmelt 439 Flux A516 7/10/01, 4:02 PM A588 58 (79) 50 (68) — 6-35 GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire YS ksi (MPa) % Elongation CVN - ft.-lbs. (J) UTS ksi (MPa) 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) 6-36 Fused-General Purpose AW AW AW AW AW AW AW 1 hr. 36 70 (485) 51 (350) 31 36 78 (540) 66 (485) 26 81 75 (515) 64 (440) 30 80 67 (460) 57 (395) 28 — — — 92 (125) 36 75 (515) 64 (440) 26 — — — — — — 81 73 (505) 60 (415) 28 — — — — — — — — 81 72 (495) 61 (420) 27 — — 40 (54) 36 77 (530) 66 (385) 25 — — — 28 (38) 35 (47) Plate Type 1 in. (25.4 mm) Thick Unionmelt 50 Flux 36 A36 — — — — — — — — — — — — — — — — — — — — — — — — 30 (41) 28 (38) Unionmelt 60 Flux A36 Unionmelt 80 Flux A36 7/10/01, 4:02 PM A516 52 (70) 35 (47) 35 (47) 50 (68) GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire % Elongation CVN - ft.-lbs. (J) UTS ksi (MPa) YS ksi (MPa) 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) Fused-General Purpose (cont’d.) AW AW 1 hr. AW 1 hr. 8 hr. 16 hr. AW 1 hr. 8 hr. 40 81 (560) 64 (440) 40 86 (595) 68 (470) 40 93 (640) 77 (530) 25 28 26 40B 75 (517) 58 (400) 27 40B 77 (530) 60 (415) 30 40B 81 (560) 63 (435) 25 55 (75) — — — — — 40B 82 (565) 68 (469) 26 — — — — — — 38 (51) — 40A 69 (475) 53 (365) 29 — 40A 72 (496) 56 (386) 28 66 (89) — — — — — — — — 36 78 (540) 66 (485) 26 — — — Plate Type 1 in. (25.4 mm) Thick 37 Unionmelt 80 Flux (cont’d.) — — 45 (61) — — — — — — — — — — — 36 (49) — — — — — — — — — — — — — — — — — 35 (47) 30 (41) 55 (75) 22 (30) 25 (34) 32 (43) 29 (39) — 29 (39) 25 (34) 35 (47) A204 7/10/01, 4:02 PM 6-37 GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire % Elongation CVN - ft.-lbs. (J) UTS ksi (MPa) YS ksi (MPa) 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) 6-38 Fused-General Purpose (cont’d.) 1 hr.(b) 97 (670) 87 (600) 101 (697) 88 (607) 20 69 (475) 26 — 81 (560) 21 — U521 U521 AS B3S 8 hr.(b) 1 hr.(b) 39 (53) 43 (58) — 33 (45) 33 (45) — Plate Type 1 in. (25.4 mm) Thick Unionmelt 80 Flux (cont’d.) — — — — — — — — — 68 (92) 66 (89) 30 (41) 32°F (0°C) 20 (27) — — — 38 A387 Gr.22 A387 Gr.11 8 hr. 1 hr. AS B2S 90 (621) 75 (518) 22 U515 92 (635) 78 (540) 24 1 hr. U515 106 (730) 91 (625) 21 — 26 (35) — — — — — — — — — — — — 28 (38) 47 (64) 22 (30) 30 (41) 7/10/01, 4:02 PM A387 Gr. 2 1 hr.(b) AS B1S 83 (573) 70 (483) 24 32°F (0°C) 16 (22) 32°F (0°C) 20 (27) — — — — — GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire % Elongation CVN - ft.-lbs. (J) UTS ksi (MPa) YS ksi (MPa) 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) Fused-General Purpose (cont’d.) AW AW 1 hr 1 hr 1 hr 40 hr 44 82 (565) 69 (476) 25 44 89 (614) 77 (531) 25 — — 40 86 (593) 73 (503) 26 — 40B 77 (531) 63 (434) 26 — — — — 60 (81) 40B 80 (552) 68 (469) 23 — — 36 76 (524) 65 (448) 30 — — — 26 (35) — — — — Plate Type 1 in. (25.4 mm) Thick 39 Unionmelt 124 — — — — — — — — — — — — — — — — — — 70 (95) — A36 A204 A302 38 (52) 33 (45) 27 (37) — 7/10/01, 4:02 PM 6-39 GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire CVN - ft.-lbs. (J) UTS ksi (MPa) YS ksi (MPa) % Elongation 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) 6-40 High Impact Neutral Fluxes (cont’d.) AW AW AW 53 86 (593) 74 (510) 28 — — — 29S 79 (545) 67 (462) 30 — — — 81 74 (510) 63 (435) 30 — — — — — — Plate Type 1 in. (25.4 mm) Thick Unionmelt 656 Flux 40 A36 — — — A516 1 hr 53 79 (545) 65 (448) 32 — — — — 59 — (80) 46 — (62) 52 -80°F (71) (-62°C) 31 (42) — — AW 1 hr 8 hr 86 84 (579) 66 (455) 30 86 88 (607) 69 (476) 26 86 93 (641) 78 (538) 26 — — — — — — — — — — — — -50°F (-46°C) 80 (108) — — — — — — 7/10/01, 4:02 PM 29 (39) 28 (38) 35 (47) GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) CVN - ft.-lbs. (J) UTS ksi (MPa) YS ksi (MPa) % Elongation 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) Stress Relief Time @1150°F Spoolarc (621°C) Wire 41 High Impact Neutral Fluxes (cont’d.) AW ENi4 96 (660) 83 (570) 27 — — — Plate Type 1 in. (25.4 mm) Thick Unionmelt 656 Flux (cont’d.) — — — A537 1 hr. AW AW WS 88 (607) 79 (545) — 95 105 (724) 93 (641) — — — ENi4 90 (620) 81 (560) 27 — — — — — — — — — — — — -50°F (-46°C) 58 (79) -80°F (-62°C) 45 (61) — A 514 30 (41) — 31 (42) — — 7/10/01, 4:02 PM A588 6-41 GEN-26110_06.p65 6-42 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire CVN - ft.-lbs. (J) UTS ksi (MPa) YS ksi (MPa) % Elongation 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) High Impact Neutral Fluxes (cont’d.) AW AW AW AW AW 53 84 (579) 69 (476) 28 — 81 73 (503) 59 (407) 33 — 95 112 (772) 102 (703) 18 — — — — 40 102 (703) 87 (600) 27 — — 40B 85 (586) 74 (510) 25 — — — — — — — Plate Type 1 in. (25.4 mm) Thick 42 OK 10.62 Flux — — — — — — — — — — 33 (45) — A204 A514 — — 37 (50) — 49 (66) 48 (65) — — 65 (88) A516 7/10/01, 4:02 PM GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire CVN - ft.-lbs. (J) UTS ksi (MPa) YS ksi (MPa) % Elongation 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) Plate Type 1 in. (25.4 mm) Thick 43 High Impact Neutral Fluxes (cont’d.) AW 8 hr. 1 hr.(b) U521 U521 U515 U515 ENi4 44 98 (675) 87 (600) 90 (620) 74 (510) 26 25 92 (635) 77 (530) 24 104 (715) 89 (615) 23 85 (585) 67 (460) 26 95 (655) 78 (540) 25 8 hr.(b) 1 hr. 8 hr. AW 2 hr. — — — — — — — 40B 76 (525) 63 (435) 30 — — 40B 83 (570) 72 (495) 25 — — — — Unionmelt 709-5 Flux 21 (28) — — — — — — — — — — — — — 21 (28) — — — — — — — — A204 A387 G.22 A387 G.11 A537 85 (115) 104 (141) 24 (33) 45 (61) — 73 (99) 98 (133) 19 (26) 37 (50) — 7/10/01, 4:02 PM A302 35 (47) 59 (80) 61 (83) 81 (110) 17 (23) 29 (39) 38 (51) — 31 (42) — 6-43 GEN-26110_06.p65 Weld Metal Mechanical Properties (cont’d.) Stress Relief Time @1150°F Spoolarc (621°C) Wire CVN - ft.-lbs. (J) UTS ksi (MPa) YS ksi (MPa) % Elongation 72°F 10°F 0°F -20°F -40°F -60°F -100°F (22°C) (-12°C) (-18°C) (-29°C) (-40°C) (-51°C) (-73°C) 6-44 High Impact Neutral Fluxes (cont’d.) AW 8 hr. AW AW 1 hr. Q&T(c) AS F2S 118 (814) 110 (759) 21 AS F2S 101 (697) 89 (614) 24 67 (91) — WS 86 (595) 72 (495) 25 — — — — 100 118 (815) 106 (730) 20 — 95 97 (670) 82 (565) 28 — — — — — — 95 106 (730) 91 (625) 24 — — — — — — Plate Type 1 in. (25.4 mm) Thick Unionmelt 709-5 Flux (cont’d.) — — 37 (50) — — — — — — — — — — — — — 44 HY-80 T-1 60 (81) — A588 35 (47) — 44 (60) 35 (47) — 4130 7/10/01, 4:02 PM Notes: (a) Stress Relieved @1100°F (593°C) (b) Stress Relieved @1275°F (691°C) (c) Water Quenched @1650°F (899°C); Tempered 1 hr. @1200°F (649°C) p65 Submerged Arc Flux & Wire Agency Approvals* Wires 80 350 231 29S 656 439 81 60 80 F6A2. F7A4-EM13K MIL-23765/4 F7A2-EM12K-N MIL-23765/4 F7A2-EM12K-N F7A6-EM13K 429 F7A2-EM13K F4803-EM13K F7AZ-EL12 F7A2-EL12 80 F6A2-EL12 Unionmelt Fluxes AWS CWB ABS Military 45 MIL-23765/4 F6A2-EL12-N Mil-2376514 F7A2-EL12 7/10/01. F7A2-EM12K F7A2-EM12K 50 F7A2.GEN-26110_06. EM12K F7P6. 4:02 PM 6-45 . p65 Submerged Arc Flux & Wire Agency Approvals* (cont’d. F7A4-EM12K F7A2-EH14 36 7/10/01.) Unionmelt Fluxes AWS F7A2-EM12K F7A2-EM12K F7P2-EM12K F7A6-EM12K F7A2-EM12K F48A3-EM12K F7A2-EM12K F48A5-EM12K F48A3-EM12K F7A2-EM12K F7P4-EM12K MIL-23765/4 F7A2-EM12K F7A2-EM12K Lloyds-3M. 4:02 PM . 3YM DNV 111YM CWB ABS Military 350 429 Others 6-46 Wires 81 46 656 231 MIL-23765/4 F7A8-EM12K-N MIL-23765/4 F7A2-EM12K 439 50 60 F7A2-EH14 F4803-EH14 F7A2-EH14 F4803-EH14 F6P4.GEN-26110_06. F7P2-EA2-A2 F8A2. F6P2-EA1-A1 F7A2-EA1-A2 F7P6.GEN-26110_06.) Unionmelt Fluxes AWS F7A2-EH14 F7A2-EH14 F7A8-EH12K F7A2-EH14 F4803-EH14 F7A2-EH14 St. 4:02 PM 6-47 . F8P0-EA2-A2 80 F7A0.p65 Submerged Arc Flux & Wire Agency Approvals* (cont’d. Hwy F7A2-EH14 CWB ABS Military 80 124 53 439 429 40A 429 40B 429 80 F7A0. F7A6-EH12K F7A4-EH12K 656 Others Wires 36 47 MIL-23765/4 F7A2-EA1-A2-N 7/10/01. 4:02 PM ENi4 . F7P0-EA3-A3 F8A0.GEN-26110_06. F8A4-ENi4-Ni4H8 F9A4-ENi4-Ni4H8 F9PZ-ECB3-B3 F8A4-ENi4-Ni4 (H8) F8A4-ENi4-Ni4 (H8) F8PZ-ECB2-B2 F8P0-EB3-B3 F8P0-EB3-B3 F9PZ-EB2-B2 F9PZ-EB2-B2 F8A0.p65 Submerged Arc Flux & Wire Agency Approvals* (cont’d.) Unionmelt Fluxes AWS CWB ABS Military 709-5 124 80 124 80 709-5 80 709-5 80 80 429 709-5 F7A4. F7P0-EA3-A3 F7A2. F7P0-EA2-A2 Others 6-48 Wires 40B 48 40 U515 U521 Alloy Shield B2S Alloy Shield B3S 7/10/01. F7P4-EA2-A2 F7A0. F8P10-ECNi2-Ni2 F7A6-ECNi1-Ni1 F8A8.GEN-26110_06. F9A8-ENi4-Ni4H8 F8A8. F8P2-EF2-F2 F9P4-EF2-F2 F8A6. 4:02 PM 6-49 .p65 Submerged Arc Flux & Wire Agency Approvals* (cont’d.62 120 709-5 F11A6-EM4-G F9A6-EM2-M2H8 F9A6-EM2-M2 709-5 F10A6-EM2-M2H8 124 F8A2. F9A8-ENi4-Ni4H8 Others Wires ENi4 49 7/10/01.) Unionmelt Fluxes AWS F8A8-ENi4-Ni4 CWB ABS Military 651VF 656 Alloy Shield Ni1S 656 Alloy Shield Ni2S 656 44 709-5 95 656 OK 10. .p65 Submerged Arc Flux & Wire Agency Approvals* (cont’d. F8A2-EW-WH8 F7A2. F8A4-EW-WH8 F7A5-EW-WH8 Others 6-50 Wires Alloy Shield M2S Alloy Shield M3S F2S 50 WS Alloy Shield WS 7/10/01. Consult Marketing for the latest approval revisions. 4:02 PM * Approvals are subject to change without notice. F8A2-EW-WH8 F7A4.GEN-26110_06.) Unionmelt Fluxes AWS F11A6-ECM2-M2 F11A4-ECM3-M3 F10P2-ECF2-F2 F8A2-EW-W CWB ABS Military 656 656 709-5 429 709-5 439 656 651VF F7A4-ECW-W F7A2. 7-3 Welding Currents for Wear-Arc Electrodes .......7-2 Relative Resistance to Impact and Abrasion .... 7-13 Relative Resistance to Impact and Abrasion ..... 4:02 PM .... 7-3 Hardsurfacing Covered Electrodes ............... 7-14 Hardsurfacing Wires ........... 7-15 7-1 GEN-26110_07...............p65 1 7/10/01....................................... 7-4 Wear-O-Matic Semiautomatic Cored Wires ..............................HARDSURFACING PRODUCTS Section 7 DESCRIPTION PAGE Wear-Arc Covered Electrodes ... badly worn parts must be built up prior to depositing the wear-resistant material. Nickel Manganese. These alloys possess good deformation resistance and provide a strong bond with the base metal. heat. and WH are designed for buildup applications. compression.—creating hard carbides from which the overlay material derives its wear resistance. abrasion resistance increases and toughness or ductility decreases. impact. The carbon reacts with the carbide forming elements—chromium. etc. The chart on the following page shows the relative impact resistance or “ductility” and the abrasion or wear resistance of the Wear-Arc line. or corrosion.WEAR-ARC™ Covered Electrodes Introduction Surfacing is the application of wear-resistant alloys to metal parts subject to destructive wear caused by abrasion. Two types of overlay alloys are recommended to correct destructive wear patterns: Buildup Alloys Because hardsurfacing alloys are limited by maximum thickness of deposit. Hardsurfacing Alloys Hardsurfacing alloys are designed to provide maximum resistance to specific wear factors or combination of wear factors. The Wear-Arc electrodes are designed for manual arc welding for surfacing parts. Wear-Arc 3 IP. 7-2 GEN-26110_07. 4:02 PM . tungsten.p65 2 7/10/01. This helps to prevent roll-over or spalling and provides a sound base for hardsurfacing. These carbides are evenly distributed in a matrix and as the ratio of carbides to matrix increases. molybdenum. The performance of these alloys is in direct relation to the amount of carbide forming elements present in combination with carbon. 4 IP .4 mm) 3 IP .0 mm) (4. 4:02 PM 1/8" 5/32" 3/16" 1/4" 7-3 .8 mm) (6.p65 Relative Resistance to Impact and Abrasion Hardsurfacing Alloys Wear-Arc 4 IP Wear-Arc 5 IP Wear-Arc 6 IP Wear-Arc 12 IP Wear-Arc 40 Abrasion Resistance Buildup Alloys Wear-Arc 3IP Wear-Arc Nickel Manganese 3 Wear-Arc WH Impact Resistance Welding Currents for Wear-Arc Electrodes Electrode Diameter Flat 120-160 150-200 200-260 260-320 100-130 120-150 170-200 ——— 120-160 140-190 190-250 ——— Vertical Overhead (3.5 IP .GEN-26110_07.2 mm) (4.6 IP 12 IP 120-160 150-200 200-260 260-320 Nickel Manganese 110-150 140-190 180-240 230-310 WH 130-190 170-250 230-350 ——— 40 110-150 140-190 190-250 250-310 7/10/01. 10 Properties of Deposited Weld Metal: The chromium and molybdenum alloy balance imparts impact and compression resistance.p65 4 7/10/01. Abrasion-Resistant Steels Description: Wear-Arc 3 IP weld metal provides excellent resistance to wear caused by heavy impact and compressive loads. 5/32" (4. Because of the iron powder in the coating.70 Cr 2. and is most suitable as a base alloy for hardsurfacing overlays. bearing journals. 4:02 PM . as well as considerable wear resistance to the weld metal in all thicknesses of buildup.Hardsurfacing Covered Electrodes Wear-Arc 3 IP No AWS Classification AC/DCEP (Electrode Positive) Electrode Imprint Marking: 3 IP Buildup Alloy Carbon Steels. Standard Diameters 1/8" (3. Area Covered per Pound. Mn 0. steel mill roll necks and ends. Typical applications are: steel mill wobblers and coupling boxes.0 mm).750 (702) 24 64 29 Rc* Typical Undiluted Weld Metal Analysis (%) C 0. Low Alloy Steels.20 Max.2 mm) Depth— 24-25 in. forging hammer dies.2 (155-161 cm2) Typical Mechanical Properties Yield Strength. As Welded 91. psi (MPa) Tensile Strength. psi (MPa) % Elongation in 2" (51 mm) % Reduction in Area Hardness *Two Layers weaving on 1020 Steel Weld deposits can be cut with oxy-acetylene torch or by air carbonarc cutting.2 mm). and all carbon steel parts requiring buildup prior to hardsurfacing.500 (631) 101.09 Si 0. 1/8" (3. higher current settings may be used than with conventional electrodes. The ductility and compressive strength of WearArc 3 IP weld metal is adequate for the wear problem of many applications.4 mm) 7-4 GEN-26110_07. Wear-Arc 3 IP should be used where maximum machinability of a surface deposit is desired and as the final overlay. 1/4" (6. 3/16" (4.8 mm). Procedure: Wear-Arc 3 IP has superior welding characteristics in all positions.30 Mo 1. psi (MPa) % Elongation in 2" (51 mm) Hardness Work-Hardened Hardness *Two Layers on Manganese Steel Weld deposits can be cut with oxy-acetylene torch or by air carbonarc cutting. rounds. Typical Mechanical Properties As Welded Yield Strength. clean. Procedure: Wear-Arc Nickel Manganese electrodes require no special technique of application. Avoid overheating the base metal by using the lowest current which produces good metal transfer and arc characteristics. 2. The use of preheat on manganese steel is not recommended. highstrength welds from this electrode. When welding manganese steel. and shapes of manganese steel. Wear-Arc Nickel Manganese is best suited for applications where severe impact and compressive forces are encountered continuously. interpass temperature. 3/16" (4. unhardened base metal. Severe Impact Code and Specification Data: AWS A5. high-strength fusion bond on manganese steel.000 (427) 116.p65 5 7/10/01.8 mm). 4:02 PM . Weld only on sound.Hardsurfacing Covered Electrodes Wear-Arc Nickel Manganese AWS Class EFeMn-A AC/DCEP (Electrode Positive) Electrode Imprint Marking: Ni Mn Buildup Alloy Attachment Welding. the deposit surface work hardens to a BHN of 510.55 Ni 4.0 mm). Manganese Steel.00 Si 0. Because of the sound. psi (MPa) Tensile Strength.000 (800) 45 90 Rb* 48 Rc* Typical Undiluted Weld Metal Analysis (%) C 0. 1/4" (6. teeth. 62.13 Description: Wear-Arc Nickel Manganese weld deposit is crack resistant and forms a ductile. Under conditions of continuous impact.00 Standard Diameters 5/32" (4.60 Mn 14. it should also be used for the attachment welding of wear plates. these general recommendations should be followed: 1.4 mm) 7-5 GEN-26110_07. Keep austenitic manganese steel below 600°F (316°C). resilient. Do not preheat manganese steel.Hardsurfacing Covered Electrodes Wear-Arc WH No AWS Classification AC/DCEP (Electrode Positive) Electrode Imprint Marking: WH Buildup Alloy High Strength. Attachment Welding. hold a short arc with no oscillation of the electrode. 310. properly balanced to perform the dual purpose of a workhardening. and also a high strength welding alloy. 309. crack-resistant welds. WH contains approximately 34% alloy. Weaving should be limited to 2-1/2 times the electrode diameter. develop a surface hardness of 4850 Rockwell C and still retain a tough. When welding high-carbon steel. Procedure: Wear-Arc WH electrodes are designed for welding with AC DCEP (Electrode Positive) in all positions. Wear-Arc WH produces a dependable bond to manganese steel. 4:02 PM . For vertical welding. Slag should be cleaned thoroughly between passes. Deposits of Wear-Arc WH. Hardsurfacing Covered Electrodes 7-6 GEN-26110_07. The alloy is austenitic and produces tough. the electrode should be held perpendicular to the plate using a very slight oscillation from side to side on the root bead. deformation-resistant mass under the work-hardened surface. Hold the electrode at an angle of 15° in the direction of travel with as short an arc as possible without allowing the coating to touch the weld pool. preheat to 300-400°F (149204°C). wear-resistant buildup alloy. Manganese & Carbon Steels. When welding in the overhead position. and has 2-4 times greater wear resistance than work-hardened austenitic manganese steel. extremely deformation resistant. Severe Impact Description: The weld deposit of Wear-Arc WH is high in alloy content. Stringer beads are preferable.p65 6 7/10/01. Users of type 308. when subjected to high impact and compressive loads. or 312 stainless steel electrodes for rebuilding and repair of equipment constructed of manganese steel find Wear-Arc WH to be a superior electrode for the job. This toughness prevents spalling and overroll and provides an excellent base for harsurfacing overlays.500 (672) 36 23 Rc* 48. 3/16" (4. 4:02 PM .2 mm).8 mm) This chart illustrates a hardness probe of deposited Wear-Arc WH weld metal after work-hardening by peening.000 (827) 35/45 16 Rc 48 Rc Typical Undiluted Weld Metal Analysis (%) C 0. Notice that although the outer skin of the deposit shows a hardness of 48 Rc. 7-7 GEN-26110_07.5 Rc* 14% Manganese Steel Plate Heat Treated 50.Wear-Arc WH (cont’d. psi (MPa) Tensile Strength. 5/32" (4.000 (593) 120. the metal underneath retains the ductility necessary to resist impact or compressive loads.00 Standard Diameters 1/8" (3.75 10.45 Mn 4.p65 7 7/10/01.0 mm).2 (129-142 cm2) Typical Mechanical Properties Wear-Arc WH Weld Metal As Welded Yield Strength. 77. psi (MPa) % Elongation in 2" (51 mm) Hardness Work-Hardened Hardness *Two Layers on 1020 Steel Weld deposits cannot be cut with oxy-acetylene torch or by air carbon-arc cutting.25 Si 0.2 mm) Depth— 20-22 in.000 (345) 86.) Area Covered per Pound.80 Cr Ni 19.000 (551) 97. 1/8" (3. 4:02 PM .4 mm) 7-8 GEN-26110_07. low hydrogen hardsurfacing electrode providing sound overlays on carbon and low alloy steels.5 mm) maximum.45 Mn 0. crack-free weld metal for resistance to metal-to-metal wear involving impact. 5/32" (4. Hardness of Deposited Metal: Two layers.30 Cr 2. as well as many abrasionresistant steels.00 Standard Diameters 1/8" (3. Area Covered per Pound.0 mm). 3/16" (4. Weld deposits can be cut with oxyacetylene torch or by air carbon-arc cutting.20 Mo 1. deformation-resistant.2) Typical Mechanical Properties: Wear-Arc 4 IP weld metal is characterized by its smooth appearance. skip car. high hardness.2 (155-161 cm. A slight weaving technique may be used.Hardsurfacing Covered Electrodes Wear-Arc 4 IP No AWS Classification AC/DC Electrode Imprint Marking: 4 IP Hardsurfacing Alloy Metal-to-Metal Wear. iron powder. 1/4" (6. weave bead on 1020 steel—54-56 Rockwell C. and high compressive strength.p65 8 7/10/01. Deposit thickness should be limited to 3/8" (9. compression. Impact & Abrasion Carbon Steels & Low Alloy Steels Description: Wear-Arc 4 IP is an all position. etc. Typical Undiluted Weld Metal Analysis (%) C 0.2 mm). Typical applications are: Dragline bucket pins and links Shovel rollers Shovel latch pins and Dredge bucket lips keepers Dredge driving tumblers Tractor idlers Dredge spud points Tractor rollers Can brake drums Wheels Mill brake drums (Mine car. Wear-Arc 4 IP electrodes are designed to provide hard. and abrasion. 1/8" (3.) Shovel idlers Ditcher drive segments Cable sheaves Ditcher rollers Cable sheave shafts Elevator bucket lips Shovel boom heels Procedure: The iron powder in the coating produces high deposition rates. The deposit is not machinable but may be forged or heat treated.8 mm).90 Si 1.2 mm) Depth— 24-25 in. 3/16" (4.0 mm).Hardsurfacing Covered Electrodes Wear-Arc 5 IP No AWS Classification AC/DCEP (Electrode Positive) Electrode Imprint Marking: 5 IP Hardsurfacing Alloy High impact and moderate abrasion Carbon steels and low alloy steels Description: Wear-Arc 5 IP is an all-position.p65 9 7/10/01. A slight weaving technique may be used. as well as many abrasion-resistant steels. 5/32" (4. Hardness of Deposited Metal: One layer on 1020 mild steel—50-55 Rockwell C Two layers on 1020 mild steel—58-60 Rockwell C Typical Chemical Analysis of Weld Deposit (%) C 0.65 Standard Diameters 1/8" (3. 4:02 PM . When welding out of position.8 mm).65 Mn 1. Typical applications are: Classifier Screens Dipper Shovels Bucket Pins Dipper Lips Mud Pumps Bulldozer Trunnions Buckets and Impellers Drag Line Bucket Lips Procedure: Wear-Arc 5 IP electrodes are designed for welding with AC or DCEP.80 Cr 5. Weld deposits can be cut with oxy-acetylene torch or by air carbon-arc cutting.75 Mo 0.4 mm) 7-9 GEN-26110_07.2 mm). low hydrogen hardsurfacing composite electrode providing sound overlays on carbon and low alloy steels. DCEP is preferred.00 Si 0. The deposit is heat treatable and magnetic. 1/4" (6. Wear-Arc 5 IP is recommended for the reclamation of parts subject to wear caused by moderate to high impact and moderate abrasion. but may be forged at red temperatures. Typical Mechanical Properties: Deposits are non-machinable. This electrode is ideal for field work where parts cannot be positioned for downhand welding. 1/4" (6. Typical applications are: Shovel buckets and teeth Dragline buckets and teeth Pug mill paddles Tamping tools Truck bodies Screens Asphalt mixer paddles Crushing equipment Granulators Trunnions Procedure: Wear-Arc 6 IP provides high deposition rates in all positions using AC or DC.p65 10 7/10/01.2 mm) Depth— 22-24 in. requiring a minimum amount of grinding to bring them to shape.0 mm). 4:02 PM . weave bead on 1020 mild steel— 56-59 Rockwell C Typical Undiluted Weld Metal Analysis (%) C 3.4 mm) maximum. Deposit thickness should be limited to two passes or 1/4" (6. Hardness of Deposited Metal: Two layers. A weaving technique is recommended.50 Standard Diameters 1/8" (3.2 mm).80 Cr 6. Deposits are not affected by heat treatment and can be forged at red heat. 1/8" (3.2 (142-155 cm. Weld deposits cannot be cut with oxyacetylene torch or by air carbon-arc cutting.80 Si 1.Hardsurfacing Covered Electrodes Wear-Arc 6 IP No AWS Classification AC/DC Electrode Imprint Marking: 6 IP Hardsurfacing Alloy High Abrasion & Light Impact Carbon Steels and Manganese Steels Description: The iron powder low hydrogen coating of Wear-Arc 6 IP electrodes promotes good bonds with manganese and carbon steels. 5/32" (4. either polarity. 3/16" (4. Wear-Arc 6 IP is recommended for the reclamation of parts subject to wear caused by abrasion and light impact.00 Mn 0. Area Covered per Pound.2) Typical Mechanical Properties: Deposits are not machinable and are smooth.8 mm).4 mm) 7-10 GEN-26110_07. Wear-Arc 12 IP is recommended to prolong the service life of new and worn parts subject to wear caused by abrasion and impact.2 mm).10 Standard Diameters and Packages 1/8" (3.8 mm). Typical applications are: Dipper teeth and lips Dragline bucket lips Conveyor bucket lips Roll crushers Gyratory crusher parts Muller tires Impactors Hammer mill parts Procedure: The iron powder.50 Mn 2. weave bead on 1020 mild steel— 54-56 Rockwell C Typical Undiluted Weld Metal Analysis (%) C 3.2) Typical Mechanical Properties: Check cracks may appear as the deposit stress relieves itself. Area Covered per Pound. but do prevent warpage or distortion of the base metal.p65 11 7/10/01. Weaving technique or stringer beads may be used.2 (142-155 cm. Hardness of Deposited Metal: Two layers.00 Mo 1. 5/32" (4.Hardsurfacing Covered Electrodes Wear-Arc 12 IP No AWS Classification AC/DC Electrode Imprint Marking: 12 IP Hardsurfacing Alloy High Impact & Good Abrasion Resistance Carbon Steels and Manganese Steels Description: The high alloy content of Wear-Arc 12 IP provides good resistance to erosion and corrosion. either polarity. Deposit thickness should be limited to two passes or 1/4" (6. 1/8" (3. low hydrogen coating of Wear-Arc 12 IP electrodes provides excellent arc characteristics and high deposition rates in all positions using AC or DC.0 mm). These cracks do not impair the wear resistance of the deposit. Deposits are non-machinable and do not respond to heat treatment. Weld deposits cannot be cut with oxy-acetylene torch or by air carbon-arc cutting.70 Si 1. 4:02 PM .4 mm).4 mm) 7-11 GEN-26110_07. 1/4" (6.2 mm) Depth— 22-24 in. 3/16" (4.80 Cr 13. This is possible because sufficient time elapses between contacts to prevent a high temperature build-up.30 Si 1.2 mm). For example. Limit deposit thickness to two passes. In considering this alloy for a heat and abrasion application. 5/32" (4. Procedure: Wear-Arc 40 electrodes have good welding characteristics in flat and vertical-up positions. 4:02 PM .2 (129-155 cm. 3/16" (4.00 Standard Diameters 1/8" (3. Wear-Arc 40 is designed for use on steel mill twist guides. a steel mill guide block surface with Wear-Arc 40 withstands exposure to intermittent contact with hot billets of bars at temperatures of 18002000°F (982-1093°C).8 mm).2 mm) Depth— 20-24 in. Weld deposits cannot be cut with oxy-acetylene torch or by air carbon-arc cutting. Deposits resist galling and seizing. steel mill entry guides.0 mm).4 mm) 7-12 GEN-26110_07. 1/4" (6. Weaving technique or stringer beads may be used.Hardsurfacing Covered Electrodes Wear-Arc 40 No AWS Classification AC/DCEP (Electrode Positive) Electrode Imprint Marking: 40 Hardsurfacing Alloy Extreme Abrasion & Medium Impact Description: Wear-Arc 40 has a special core wire and the proper amount of alloys in the coating to produce a deposit of highly abrasive resistant chrome carbides in a matrix of iron and chromium. and take a high polish when subject to sliding abrasive action. Hardness of Deposited Metal: Two layers on mild steel—57 Rockwell C Typical Undiluted Weld Metal Analysis (%) C 4. This alloy has excellent hardness at constant temperatures up to about 1000°F (538°C). conveyor chain. and agricultural tools.p65 12 7/10/01.2) Typical Mechanical Properties: The weld metal deposit of Wear-Arc 40 cannot be forged at any temperature and does not respond to heat treatment. Area Covered per Pound. The use of a special core wire gives much better arc action and also allows the electrode to operate at higher current settings. This electrode also gives excellent service on certain crushing and quarrying equipment where high abrasive wear is the primary wear factor.50 Mn 0.80 Cr 30. wire guides. a constant operating temperature must be estimated. 1/8" (3. Manufacturing processes and quality control measures assure uniform alloy distribution throughout the tubular wire to maintain constant wear-resistant properties throughout the deposit. 4:02 PM . Each of the grades available has a carefully balanced alloy content to produce specific properties in the deposited weld metal.WEAR-O-MATIC ® Semiautomatic Cored Wires Wear-O-Matic cored wires for semiautomatic application are fabricated tubular wire internally stabilized for good arc characteristics without the use of shielding gas or submerged arc granular flux. 7-13 GEN-26110_07. The following pages list the Wear-O-Matic wires for open arc application with descriptive information to aid in the selection of alloys for economical hardsurfacing.p65 13 7/10/01.8 mm) diameter for smooth. Wear-O-Matic wires are manufactured in the 7/64” (2. which provide the required wear resistance for which each grade is intended. even feeding and constant current pick-up at the contact tip. 4:02 PM Impact Resistance Abrasion Resistance .GEN-26110_07.p65 7-14 Hardsurfacing Alloys Wear-O-Matic 6 Wear-O-Matic 12 Wear-O-Matic Super WH Wear-O-Matic 40 Wear-O-Matic 15 Wear-O-Matic Semiautomatic Cored Wire Relative Resistance to Impact and Abrasion Buildup Alloys Wear-O-Matic 3 14 Wear-O-Matic Nickel Manganese Wear-O-Matic WH Wear-O-Matic Bolster Repair 7/10/01. however. 8 mm) 7-15 GEN-26110_07. 4:02 PM .Hardsurfacing Wires Wear-O-Matic 3 No AWS Classification DCEP or DCEN (Electrode Positive or Negative) Open Arc—Buildup Alloy High Impact Resistance Carbon Steels. The requirement for preheat usually depends on the properties of the base metal. this produces a harder deposit and should be limited to three passes. Procedure: The recommended amperage range is 225-350 amperes at 30-40 arc volts. Recommended for the rebuilding of carbon and low alloy steel parts prior to hardsurfacing or for use where a machinable resurfacing alloy is required.p65 15 7/10/01.50 Mo 0. Stringer beads may be used. Low Alloy Steels Description: Wear-O-Matic 3 wire is a buildup alloy for multiple layer application on all weldable carbon and low alloy steels.50 Standard Diameter 7/64" (2.07 Mn 2. A 200°F (98°C) preheat is recommended to prevent excessive deposit hardness when a small deposit is to be applied to a heavy section and the deposit is to be machined. A weaving technique is recommended when a machinable deposit or multiple layer buildup is desired.00 Cr 0. Preheat is not required for crack and porosity free weld metal. The higher alloy steels generally require some preheat. Hardness of Deposited Metal: Two layer deposit on 1045 steel—weaving technique— 30 Rockwell C Stringer bead—36 Rockwell C Abrasion Resistance: Moderate Impact Resistance: High Compressive Strength: High Machinability: Excellent Relief Checking: None Typical Undiluted Weld Metal Analysis (%) C 0.00 Si 2. 60 Mn 13. Procedure: Wear-O-Matic Nickel Manganese wire should be deposited using DCEP (Electrode Positive). The weld deposit improves with work-hardening. It can be cut with an oxy-acetylene flame and by air carbon-arc cutting.50 Si 0. Finish by grinding. semiautomatic application provides the necessary high tensile and yield strength to permit this alloy to be used for both attachment welding and buildup applications on austenitic manganese steel. Typical Mechanical Properties: Wear-O-Matic Nickel Manganese deposits have excellent resistance to impact with moderate abrasion resistance.90 Standard Diameter 7/64" (2. Relief Checking: None Deposit Thickness: Multiple layers may be applied.8 mm) 7-16 GEN-26110_07. Hardness of Deposited Metal: Two layer deposit on austenitic manganese steel: As Welded—90 Rockwell C Work-Hardened—48 Rockwell C Machinability: Non-machinable.Hardsurfacing Wires Wear-O-Matic Nickel Manganese No AWS Classification DCEP (Electrode Positive) Open Arc—Buildup Alloy Attachment Welding Manganese Steel Description: Wear-O-Matic Nickel Manganese wire for open arc. Wear-O-Matic Nickel Manganese wires are recommended for the rebuilding and high strength welding of austenitic manganese steel parts and equipment. Typical Undiluted Weld Metal Analysis (%) C 0. and is not machinable. The weld metal has excellent ductility and provides an ideal base for subsequent hardsurfacing overlays.p65 16 7/10/01.60 Ni 3. Use a skip-welding technique to keep the manganese base metal below 600°F (300°C). The recommended amperage range is 175-275 amperes at 30-35 arc volts. Austenitic manganese steel should not be overheated because loss of ductility may result. 4:02 PM . 55 Standard Diameters 1/16" (1. This wire was designed to be used with the Gas Metal Arc Welding process with a 98% argon/2% oxygen shielding gas mixture.6 mm). preheat may be necessary to prevent cracking. The excellent combination between hardness and ductility provides use where an unlimited layer buildup wire is needed. but does not unduly impair machinability.6 mm) Wear-O-Matic BR 225/250 Ampere DCEP 23/25 Volts Hardness Range. 3/32” (2. a 98% deposition efficiency is possible. Another application is the rebuilding of railroad couplers.0 mm) Wear-O-Matic BR 275/300 Ampere DCEP 28/29 Volts 1/16" (1. Rc(1) 35 to 40 25 to 30 35 to 40 28 to 30 Typical Hardness Rc 37 27 38 28 Deposit Condition (Undiluted) 3 layers on C1020. stress relieved (2) (1) Welded using 98% Argon/2% Oxygen Shielding Gas (2) Stress relieved for one (1) hour at 1150°F ± 25°F (621°C ± 14°C) Typical Undiluted Weld Metal Analysis (%) C 0. It offers excellent abrasion resistance.50 Mo 0.4 mm) Wear-O-Matic BR 325/375 Ampere DCEP 29/31 Volts 5/64" (2. The following amperes and volts for the three (3) size wires can be used as a guide: 3/32" (2. With the metal cored process and the argon/oxygen shielding. as welded Undiluted. 4:02 PM .Hardsurfacing Wires Wear-O-Matic BR No AWS Classification Composite Metal Cored Wire DCEP (Electrode Positive) Gas Shielded-Buildup Alloy Bolster Repair Description: The bolster wire is a gas shielded fabricated wire designed for the repair and reclamation of railroad freight car bolster bowls.37 Cr 2. stress relieved (2) Undiluted.12 Mn 1. as welded 3 layers on C1020.60 Si 0.0 mm). Wear-O-Matic BR is recommended for the 40 through 100 ton bolsters of either grade “B” or “C” type castings. Depending on the carbon content and material thickness. 5/64" (2.p65 17 7/10/01.4 mm) 7-17 GEN-26110_07. open arc process for welding manganese to carbon steel and for buildup applications involving severe impact or compressive loads. Operation: Open Arc only—DCEP (Electrode Positive) Amperage: 225 to 300 amps. Wear-OMatic WH gives the user the added advantage of semiautomatic welding. rounds and flats used as wear plates. 7-18 GEN-26110_07. designed for semiautomatic. retaining the high strength properties of a good attachment welding material while also serving as an excellent work-hardening. 4:02 PM .8 mm) diameter. tractor grousers. blade replacements. wear-resistant buildup material.Hardsurfacing Wires Wear-O-Matic WH No AWS Classification DCEP (Electrode Positive) Open Arc—Buildup Alloy Wear Resistant—Attachment Welding Manganese and Low Alloy Steels Description: Wear-O-Matic WH alloy is a dual purpose wire which allows the use of the economic semiautomatic. The outstanding physical properties of Wear-O-Matic WH weld metal are valuable in the field maintenance attachment welding of dipper teeth. at 30-35 volts Attachment Welding: Wear-O-Matic WH is suitable for production fabrication of manganese steel and alloy steel parts which formerly required the use of a wire such as 308 stainless. The weld metal is austenitic at room temperature. Wear-O-Matic WH alloy is typically used for the following applications because of the high tensile and yield strength: Procedure: Wear-O-Matic WH is manufactured in 7/64" (2.p65 18 7/10/01. open arc application. The high alloy content of this fabricated wire is carefully balanced to perform this dual function. Wear-O-Matic WH Typical Mechanical Properties: Wear-O-Matc WH weld metal is tough and resilient, and provides strong, crack-resistant welds. The surface of the deposit is work-hardenable, especially by impact. However, the mass of material under this work-hardened surface remains strong and tough, resisting upset, overroll, and spalling. For this reason, Wear-O-Matic WH is an excellent underlay for hardsurfacing alloys on parts subject to heavy impact and compressive loads. As Welded Yield Strength, psi (MPa) Tensile Strength, psi (MPa) % Elongation in 2" (51 mm) Fracture Test Fissures 70,100 (483) 102,900 (709) 36 Sound None Hardness of Deposited Metal: Two layer deposit on 1045 steel: As Welded—18 Rockwell C Work-Hardened—41 Rockwell C Typical Undiluted Weld Metal Analysis (%) C 0.38 Mn 4.23 Si 0.47 Cr 20.20 Ni 9.65 Standard Diameter 7/64" (2.8 mm) 7-19 GEN-26110_07.p65 19 7/10/01, 4:02 PM Hardsurfacing Wires Wear-O-Matic Super WH No AWS Classification DCEP (Electrode Positive) Open Arc-Hardsurfacing Alloy Severe Impact Resistance with some Abrasion Description: Wear-O-Matic Super WH deposits a tough, workhardenable alloy weld metal. Wear-O-Matc Super WH is intended for the buildup or overlay of objects subjected to severe impact or impact with some abrasion. It may be used for multiple layer surfacing without cracking or spalling. Procedure: Wear-O-Matic Super WH - 7/64" (2.8 mm) size should be welded by the open arc process only, using DCEP. An electrode extension “stick-out” of about two inches from the contact tip to the work should be used with 300-450 amperes. Either weaving or stringer bead technique may be used satisfactorily. Typical Mechanical Properties: The tough alloy combination of the weld metal deposited by Wear-O-Matic Super WH gives its outstanding resistance to impact in service. The impacted surface of the weld metal work-hardens to the extent that it resists wear from combined impact and abrasive service. Hardness of Deposited Metal: Two layer deposit on 1045 steel: As Welded—30 Rockwell C Work-Hardened—46 Rockwell C Six layer deposit on 1045 steel: As Welded—30 Rockwell C Work-Hardened—47-49 Rockwell C Typical Undiluted Weld Metal Analysis (%) C 1.10 Mn 15.00 Si 0.65 Cr 17.00 Ni 1.40 Standard Diameter 7/64" (2.8 mm) 7-20 GEN-26110_07.p65 20 7/10/01, 4:02 PM Wear-O-Matic 6 No AWS Classification DCEP or DCEN (Electrode Positive or Negative) Open Arc-Hardsurfacing Alloy Severe Impact with Abrasion Carbon Steel, Low Alloy Steel, Manganese Steel Description: Wear-O-Matic 6 is recommended for applications involving impact and abrasion on such parts as conveyor buckets, dragline and power shovel bucket lips and sides, scraper blades, and dredge bucket parts. Procedure: The recommended amperage range is 250-400 amperes at 30-40 arc volts. Weaving beads are recommended to develop maximum wear resistance in this alloy. Preheat is not required for sound weld metal on two-layer deposits. Where deposits over 1/4" (6.4 mm) in thickness are desired, a preheat and interpass temperature of at least 400°F (204°C) is recommended in order to achieve maximum impact and compressive wear resistance. Typical Mechanical Properties: Wear-O-Matic 6 is a chromium molybdenum alloy combining exceptionally good compressive strength with high hardness. Deposits may be heat treated and are forgeable. Weld deposits can be cut with oxy-acetylene torch or by air carbon-arc cutting. Hardness of Deposited Metal: Two layer deposit on 1045 steel—weaving technique— 48 Rockwell C Abrasion Resistance: Moderate Impact Resistance: Very High Compressive Strength: High Machinability: Machinable with carbide tools Relief Checking: None Typical Undiluted Weld Metal Analysis (%) C 0.65 Mn 2.60 Si 0.20 Cr 3.00 Mo 0.50 Standard Diameter 7/64" (2.8 mm) 7-21 GEN-26110_07.p65 21 7/10/01, 4:02 PM Hardsurfacing WiresWires Wear-O-Matic 12 No AWS Classification DCEP (Electrode Positive) Open Arc-Hardsurfacing Alloy Heavy Impact and Severe Abrasion Description: Wear-O-Matic 12 combines good compressive strength and hardness to provide excellent resistance to wear caused by heavy impact and abrasion. Wear-O-Matic 12 is also recommended for power shovel and dragline bucket parts, dredge buckets, and hammermill parts. Procedure: The recommended amperage range is 175-300 amperes at 30-35 arc volts. A weaving technique is recommended to develop maximum abrasion and impact resistance. Application thickness should be limited to two passes or 1/4" (6.4 mm). Typical Mechanical Properties: The deposit of Wear-O-Matic 12 is not machinable and cannot be forged. Relief checks may occur with this alloy but do not impair its performance. Weld deposits cannot be cut with oxy-acetylene torch or by air carbon-arc cutting. Hardness of Deposited Metal: Two layer deposit on 1045 steel—weaving technique— 50 Rockwell C Abrasion Resistance: High Impact Resistance: Excellent Compressive Strength: Excellent Typical Undiluted Weld Metal Analysis (%) C 2.30 Mn 0.30 Si 1.00 Cr 17.00 Mo 0.80 Standard Diameter 7/64" (2.8 mm) 7-22 GEN-26110_07.p65 22 7/10/01, 4:02 PM Hardsurfacing Wires Wear-O-Matic 15 No AWS Classification DCEP or DCEN (Electrode Positive or Negative) Open Arc-Hardsurfacing Alloy Severe Abrasion Resistance Description: Wear-O-Matic 15 - 7/64" (2.8 mm) diameter open arc wire is a hardsurfacing alloy with outstanding resistance to wear caused by severe abrasion. Wear-O-Matic 15 produces extremely high abrasionresistant qualities that make it an outstanding surface material for pug mill knives and augers, dry cement pump screws, conveyor screws, and asphalt mixer paddles and shanks. Procedure: Recommended amperage range, 175-300 amperes at 3035 arc volts. A weaving bead of 1-1/2" (38 mm) in width is recommended in order to develop maximum abrasionresistant qualities in the deposit. Deposit thickness should be limited to two passes or 1/4" (6.4 mm). Typical Mechanical Properties: The deposit of Wear-O-Matic 15 open-arc wire attains maximum hardness as deposited and is unaffected by heat treatment. In most cases, stress relief check cracks appear in the deposit but do not impair the abrasion resistance or the ability of the deposit to take a high polish. Weld deposits cannot be cut with oxy-acetylene torch or by air carbon-arc cutting. Hardness of Deposited Metal: Two layer deposit on 1045 steel—weaving technique— 60 Rockwell C Abrasion Resistance: Outstanding Impact Resistance: Light Compressive Strength: High Machinability: Non-machinable. Finish by grinding. Typical Undiluted Weld Metal Analysis (%) C 4.00 Mn 0.30 Si 0.60 Cr 5.50 Mo 5.00 Standard Diameter 7/64" (2.8 mm) 7-23 GEN-26110_07.p65 23 7/10/01, 4:02 PM Hardsurfacing Wires Wear-O-Matic 40 No AWS Classification DCEP (Electrode Positive) Open Arc-Hardsurfacing Alloy Severe Abrasion and Compression Description: Wear-O-Matic 40 is a hardsurfacing alloy with high chromium and carbon content. It is designed to provide outstanding resistance to wear caused by abrasion in combination with compression at temperatures up to 1000°F (538°C). Deposits take a high polish and do not gall or seize when subjected to metal-to-metal wear. The unique wear-resistant properties of Wear-O-Matic 40 allow a wide variety of applications: Crusher parts Steel mill parts Hammermill parts Mill guides Procedure: The recommended amperage range is 175-300 amperes at 30-35 arc volts. A weaving bead of 1-1/2" (38 mm) in width is recommended. Deposit thickness should be limited to two passes or 1/4" (6.4 mm). Typical Mechanical Properties: Wear-O-Matic 40 wire is a high alloy material combining elements to provide extremely high abrasion resistance and good compressive strength. The deposit is not heat treatable and cannot be forged. Weld deposits cannot be cut with oxy-acetylene torch or by air carbon-arc cutting. Hardness of Deposited Metal: Two layer deposit on 1045 steel—weaving technique— 58 Rockwell C Abrasion Resistance: Excellent Heat Resistance: Excellent up to 1000°F (538°C) Impact Resistance: Light Compressive Strength: Good Machinability: Non-machinable. Finish by grinding. Relief Checking: A uniform pattern of check cracks appears in the deposit as it cools, indicating the excellent stress-relief characteristics of this alloy. This check crack pattern is necessary to prevent distortion in large parts when an alloy of this hardness and alloy content is applied. Typical Undiluted Weld Metal Analysis (%) C 4.00 Mn 1.50 Si 1.50 Cr 27.00 Mo 1.00 Standard Diameter 7/64" (2.8 mm) 7-24 GEN-26110_07.p65 24 7/10/01, 4:02 PM ............................ 8-12 8-1 GEN-26110_08........... 8-4 Weld Metal Cost Worksheet and Instructions .................................CALCULATIONS Section 8 DESCRIPTION PAGE Calculating Filler Metal Consumption ............8-2 Stub Loss Correction Table ................. 8-3 Electrode or Wire Consumption Typical Joints ............8-7 Weight Per Foot of Weld Metal (lb/ft) ..p65 1 7/10/01.. 8-10 Weight Per Meter of Weld Metal (Kg/m) .. 4:02 PM ........................ In the fillet weld shown below. 3.5" (B) BASE Volume of Weld = . 4. the ends cut before each weld and the wire left in the feed cable make no process 100% efficient. the volume of the weld is equal to the area times the length.p65 2 7/10/01.5) x 0. Area of the cross-section of the weld. 1. CALCULATING THE WEIGHT PER FOOT OF A FILLET WELD This example is for a fillet weld with no reinforcement. Volume of the weld in cubic inches. in. 4:02 PM . (A) HEIGHT 0.283 lb per cu.424 lb. 8-2 GEN-26110_08. spatter. Weight of the weld metal per cubic inch. Weight of Weld = (0. the area of the crosssection (the triangle) is equal to one half the base times the height.Calculating Filler Metal Consumption The number of pounds of welding electrodes or welding wire necessary to complete a given weld joint may be calculated by the formula: P = Where: P W L E = = = = WL E Pounds of electrode or wire required Weight per foot of weld metal Length of weld (feet) Deposition efficiency Weight Per Foot of Weld Metal Calculating the weight of weld metal requires that we consider the following items.283 = . Similar calculations can be made for butt or lap joints.5 x 12 x .5" 12" 0. Length of the weld. Deposition Efficiency The deposition efficiency of an electrode or welding wire indicates the portion of that product you can expect to be deposited as weld metal. fume and in the case of semi automatic or automatic welding processes. Losses due to slag. and the weight of the weld then. 2.5 x 0.5B x A x 12 Weight of Steel = . is the volume times the weight of the material (steel) per cubic inch. 0% 54.5% 54.7% 46.3% 46.2% 66. the deposition efficiency is calculated by the formula: Deposition Efficiency = Weight of metal deposited Weight of electrode consumed This does not take stub loss into consideration.3% 62.3% 62.5% 56.4% 55.0% 75.3% 42.1% 51.p65 3 7/10/01.2% 60.0% 53.0% 45.8% 43.4% 50.6% 71. the following average values of deposition efficiency may be used.0% 54.6% 51.6% 38.1% 46. Deposition Process Efficiency Submerged Arc 99% 98% Gas Metal Arc (98%A.0% 65.0% 65.0% 60.5% 53.0% 47.5% 66.0% 43.3% 62.1% 3" (75 mm) STUB 45.7% 62.6% 4" (100 mm) STUB 40.0% (50 mm) STUB 50.9% 62.9% 40.0% 56. 4:02 PM .9% 50.0% 46.3% 41.0% 70.0% 80. Stub Loss Correction Table for Coated Electrodes 2" Electrode Length 12" (300 mm) Electrode Deposition Efficiency 60.0% 80.0% 65.0% 70.3% 46.2% 5" (125 mm) STUB 35.0% 60.7% 52.3% 57. 25%CO2) 93% Gas Metal Arc (C02) Metal Cored Wires 93% Gas Shielded Flux Cored Wires 86% Self Shielded Flux Cored Wires 78% * Shielded Metal Arc (Stick 12" long) 59% * Shielded Metal Arc (Stick 14" long) 62% * Shielded Metal Arc (Stick 18" long) 66% * Includes 2" stub loss.0% 75.6% 57.0% 46.3% 68.5% 54.0% 53.0% 80.8% 50.2% 58.7% 60.2% 51.0% 64. 2%O2) 96% Gas Metal Arc (75%A.4% 43.2% 57.0% 37.6% 50.4% 56.6% 50.0% 70.1% 55.0% 75.For estimates of electrode or wire consumption.2% 56.5% 66.9% 46.7% 14" (350 mm) Electrode 18" (450 mm) Electrode 8-3 GEN-26110_08. It must be remembered that when deposition tests are performed in the laboratory. The chart below shows how the laboratory established efficiency is effected by the length of the stub. 688) .144) .02) 1.787 (2.356) (0.260 (0.744) .5) (12.010 (1.988) (0.064) .195 (0.043) .171 (0.674) 2.p65 8-4 Electrode or Welding Wire Consumption Pounds/Foot (Kilos/meter) of Electrode or Wire Fillet Size in.042) .699 (1.573) .04) SMAW-Stick GMAW-Solid Required per Lineal Foot or (Meter) of Weld FCAW-Gas Shielded .659) Wires .106 .065 (0.112 (0.781 (1.268) .7) (6.447 (0.029 (0.846 (2.104) .0 (2.162) 1.175 (0.125 (1.027 .26) .048) .070 (0.527) (1.8) (19.546) 1.158) (0.3) (7.166 .2) (4.50 (0.295) 2.9) (9. 4:02 PM .462 (0.115 (0.665) .722 (1.171) .976) Metal Cored Wires .GEN-26110_08.423) (0.594) 1.425 .282 (0.254) .247) (0.4) L 5/16 3/8 1/2 5/8 3/4 1 7/10/01.503) 1.060 .239 .739 (4.385 (0.04) 1.399) .074) 1.043 (0.039 (1.542 (2.7) (15.387) .167) .186) .252 (0.698 (2.375) .956 1.125 (0.063 (0.032 (0.29) .076) .268 (0.028 (0.180 (0.632) (0.664 .747) 4 Horizontal Fillet Welds (3. (mm) L 1/8 3/16 1/4 L Weld Metal Required lbs/ft (kg/m) Electrodes .1) (25.686 (1.089) (0.097) .094) .42) .071 (1.097 (0. 204) 5 Square Butt Joint B (4.1) 1/16 (1.6) (11.185 (.171) .138) (.7) .211) (.327) .115 (. 4:02 PM 8-5 .165 (.266 (.3) 7/16 (1.4) (1.093 .) Weld Metal Joint Dimensions .142 .5) .GEN-26110_08.4) (12.6) 3/8 A .137 (.220 (.396) T B 5/16 (7.9) 1/16 7/10/01.275) .150 (.245) (6.223) .7) 1/16 1/4 3/32 (2.6) 1/2 3/32 (2.229 (.341) .p65 Electrode Consumption (cont’d.Inches (mm) T 3/16 1/16" Stick Electrodes Required lbs/ft (kg/m) Required A lbs/ft (kg/m) (9. 2) 1/2 (12.5) 1/8 (3.7) 1/8 1/8 1/8 1/8 (3.7) 5/16 (7.6) 15/16 (23.87 1.8) 3/4 (19.4) 3/8 (9.Inches (mm) T B A 1/4 (6.189) .2) (3.GEN-26110_08.1) 1 (25.5) .222 .13) 6 Weld Metal Stick Electrodes Required Required lbs/ft (kg/m) lbs/ft (kg/m) .963 3.3) 1/16 (1.217 2.29) (1.4) 1/8" B 7/10/01.09) (2.92) (5.778) (1.305) .845) (1.6) 5/16 (7.352 .127 (.05) 1/16" T 5/8 (15.844 1.403 1.2) (3.2) 5/8 (15.9) (.205 (.2) (3.524) (.81) (3.8) 13/16 (20.8) 1 (31.7) (9.533) (. 4:02 PM .33) (.26) (2.394 (.568 .) Single V-Butt Joint 60° A 3/8 1/2 (12.9) 3/32 (2.523 .104 Joint Dimensions .358 .p65 8-6 Electrode Consumption (cont’d. p65 Prepared For: (1) Proposed Method Cost Calculation Formulas for Calculating Cost per Pound Deposited Weld Metal Dual Shield 7100 Ultra (E71T-1) 1/16" (1.GEN-26110_08.00 1.6 mm) @ 300 Amps (4) (5) (4) (3) Customer Name Date: (2) Present Method Cost Calculation E7018 3/16" (4.80 $45.08 (7-8) = $11.4 = 0 (8) 0.00 Cost/Hr Operating Deposition Overhead 10.8 ÷ Deposition Factor = Welder Man Hours Required to Amortize Cost (9) 7/10/01.900 $17.18 Pounds of Weld Metal ÷ Required to Amortize Cost = 168.98) 7 (3) (4) Labor & Overhead Labor & = = $45.45 X Rate Factor Electrode Electrode Cost/lb Deposition Efficiency (3) (4) (5) (6) (5-6) = 1.2 X 0.72 ESAB WELD METAL COST WORKSHEET Gas 40 X 0.33 0. 0.11 ($17.00 = 5.3 = $45.59 = $9.900 Equipment Cost in Dollars Savings/lb $2.93 Total Variable Cost/lb Deposited Weld Metal = $29.2 = Gas Flow Rate (Cu ft/hr) = X Gas Cost/Cu ft.00 4.85 0.02 = Deposition Rate (lbs/hr) Sum of the Above Total Variable Cost/lb Deposited Weld Metal 0.8 mm) @250 Amps (6) Result (Cost Reduction) Cost Increase (5-6) = = (9) (5) (4) $45.4 X 0.62 = $27.87 = 2.59 = 37 Hours .78 0.64 2" (50mm) stub (4) = 1.18) Total Pounds of Weld Metal and Welder Man Hours Required to Amortize Equipment Cost Equipment Cost Power Supply Wire Feeder Gun & Accessories Total $2.8 10. 4:02 PM 8-7 4.08 (7) (6) (5-6) 0 X 0 = 0 5.78 ($17.05 0. 1.75 or 75%. if it takes 4 lbs. an operating factor of 60% to 80% may be assumed. If the customer’s operating factor is not known. These instructions will assist you in calculating your specific cost to deposit weld metal while comparing it to alternative methods or product. ESAB has developed the weld metal cost worksheet. For instance.6 mm diameter and under) 8-8 GEN-26110_08. D. Indicate the complete descriptions of the proposed and present products at (1) and (2). It is the arc time divided by the total hours worked multiplied by 100 and expressed as a percentage. or: Weight of Weld Metal DE = Weight of Electrode Used. A 30% (. Deposition Rate in Pounds Per Hour The deposition rate is the actual weight of weld metal which can be deposited in one hour at a given welding current at 100% operating factor. Gas Flow Rate (Cubic Feet/Hour) For GMAW with solid wires use a shielding gas flow rate of 25 to 30 cubic feet per hour. If unknown. Operating Factor Operating factor is the percentage of a welder’s working day that is actually spent welding. and write the data in the proper blanks in the proposed method and present method columns (4). A completed sample worksheet is located on page 8-7 and a blank worksheet (you can make copies and use it for future calculations) is located on page 8-14. 2. F. If this figure is unknown.4 kg) of weld metal. (1. select a reasonable rate for your area. This figure will be the same in the proposed and present method columns. E. For small diameter flux cored electrodes (1/16” or 1. and a 45% operating factor for semi-automatic GMAW and FCAW. of electrode to deposit 3 lbs. Secure the following information for the formulas (3). Electrode Cost Per Pound Select the quantity price bracket in which the customer now purchases his filler metal. Deposition Efficiency The deposition efficiency is the relationship of the electrode used to the amount of the weld metal deposited expressed in percent. B. Labor and Overhead Actual labor and overhead rate of your customer. assume a 30% operating factor for SMAW. In other words. E = 3/4 = .p65 8 7/10/01. A. For automatic GMAW and FCAW. 4:02 PM . it is the amount of weld metal which could be deposited in one hour if the welder could weld for a full hour without stopping. select the price bracket you think applicable and use for both the present and proposed calculations. C.Weld Metal Cost Worksheet Instructions To help you quantify your specific cost of weld metal deposited.30) operating factor means that only 30% of the welder’s day is actually spent welding. G. “Electrode”. Enter the differences in the blanks indicated at right (5 minus 6). A (negative) number in “Total” represents the cost reduction you will realize as a dollar saving per pound of weld metal deposited.use 35 cubic feet per hour. In the “Total Variable Cost/lb” section. 8-9 GEN-26110_08. 6. 3. Subtract “Present Method” cost (6) from “Proposed Method” cost (5) for each of the sections titled “Labor & Overhead”. The deposition factor is simply the deposition rate multiplied by the operating factor and is already a part of the calculation as shown at (9) in the labor and overhead formula for the proposed method. 4:02 PM . 7. That part of the form is self-explanatory with the exception of the “DEPOSITION FACTOR”. (7) & (8) of each column. Negative numbers should be enclosed in parenthesis “( )”. For large diameter flux cored electrodes (5/64 and over) use 40-45 cubic feet per hour. 4. Add the calculated cost and record the sums at the bottom. Negative numbers should be enclosed in parenthesis “( )”. Enter the difference in the blank indicated as “Total”. 5. Complete the calculations in the “Proposed Method” and “Present Method” columns and record the calculated costs in the blanks on the far right. Gas Cost Per Cubic Foot Gas cost per cubic foot will vary depending on the type of shielding gas being used and your location. subtract “Present Method” cost (8) from “Proposed Method” cost (7). (5) & (6) of each column. and “Gas”.p65 9 7/10/01. The bottom section of the form will be useful if you must buy new equipment to use the proposed product. 884 .061 .002 .053 .027 .637 .016 ./ft.007 .040 .318 . 2.091 .318 .743 . root opening and the length and height of the reinforcement.011 .425 .042 . angles angle leg lengths. 4.044 .044 .060 .390 .325 .141 1/8 3/16 1/4 .044 . rectangles and sketch in the desired reinforcement.124 .106 .066 . 3.239 .037 .159 .106 .212 .025 .371 .425 .106 .176 5° .080 .069 .849 . 4:02 PM 5/16 3/8 7/16 1/2 .p65 8-10 Instructions Weight Per Foot of Weld Metal for Fillet Welds and Elements of Common Butt Joints (lb/ft) Steel 10 1.239 .199 . Measure the thickness.005 .064 .080 .027 .119 . Make a drawing of the cross-section of the joint to exact scale.019 .318 .057 .099 .027 . lbs.062 .053 .009 .159 .035 .318 lbs.106 .028 . Reinforcement C H 1/16" 1/8" 3/16" 1/4" .015 .096 .212 . of Rectangle A G 1/8" 3/16" 1/4" 3/8" 1/2" .478 .212 .279 .159 .425 lbs.106 .265 .035 .557 .637 ./ft.245 T Inches 1/16" 45° .129 .011 .133 ./ft.166 .071 .080 .021 . of Triangle B S 10° 15° 22 1/2° 30° .212 .531 . Divide the cross-section into right triangles. Total the weight per foot of each of the elements from the chart for the weight per foot of the weld.GEN-26110_08.053 7/10/01.114 .239 .188 .087 .029 .186 .159 .028 .015 .138 .075 .005 . 154 2.080 . of Triangle B S 10° 15° 22 1/2° 30° lbs.531 .400 .212 .577 .582 1.115 .318 ./ft.703 .133 .300 1.114 1.398 .335 2.177 .195 .380 1.716 .821 4.792 8.198 .274 1.283 .538 .330 .556 1.597 .200 5.371 .928 1.920 .425 .532 1.194 1.853 2.127 7.863 .502 3.751 1.061 1.389 .669 5. of Rectangle A G 1/8" 3/16" 1/4" 3/8" .653 3.698 1.698 2.637 .424 .169 .637 .531 .159 .910 2.464 .456 .069 2.265 .796 .796 .332 .114 1.438 .177 .303 2.596 10.495 .486 1.215 .212 1 1/8 1 1/4 1 3/8 1 1/2 .035 1.388 2.910 2.230 .707 .274 1.396 .424 .547 2.567 .396 3.274 1.371 .414 8.002 3.124 .330 1.451 .167 1.547 2.921 4.159 11 13/16 7/8 15/16 1 .460 .256 .149 2.777 .752 . Reinforcement C H 1/16" 1/8" 3/16" 1/4" .552 .114 .123 2.955 1.201 1.743 .345 .184 3.335 2.743 .561 4.849 lbs.398 .584 .484 5.849 .594 .184 3.210 3.468 .248 .910 1.759 2.318 1 5/8 1 3/4 1 7/8 2 .389 .053 1.337 1.478 .292 .058 .751 1.865 3.876 .664 .804 .239 .371 ./ft.478 .712 .478 .264 2.478 .149 .095 .239 .841 15.146 .061 1.188 .047 .972 3.266 .464 .424 .098 .477 .566 .433 1.354 .433 1.531 .274 .GEN-26110_08. 4:02 PM 2 1/4 2 1/2 2 3/4 3 .441 4.955 1.318 .282 .955 1.637 .820 1.223 .195 .557 .094 .716 .396 5.232 .318 .861 1.531 .956 .206 2.698 2.099 1.690 .292 .636 8-11 .186 .990 1.698 9/16 5/8 11/16 3/4 .796 .354 .199 .172 .239 .584 .133 .095 .265 .778 .460 .674 .530 .981 1.751 .486 1.995 lbs.796 .592 1.495 .274 1.493 1.301 .821 1.584 .123 2.857 2.178 .266 .241 1.637 .119 .690 .393 1.415 1.197 1.876 .275 .637 .380 1.389 .281 .523 .455 .265 .245 4.334 .230 .084 .318 .300 .132 1.354 .424 .194 1.517 .263 .592 1.425 7/10/01.212 .229 2.963 6.970 6.358 .283 .035 1.061 1.516 1.592 1.849 1.088 .123 1.707 .398 .292 .584 .649 .144 .955 .473 2.566 .589 3.821 4.871 2.613 12.813 3.349 .390 .592 1.121 1.117 .345 .637 .890 1.345 .097 .918 1.599 1.690 .159 .023 .131 .849 .695 2.792 .823 .648 .379 .061 1.393 ./ft.530 .106 5° 45° .743 .844 3.167 1.141 .910 .618 .061 1.319 6.383 .311 .167 1.547 .248 .167 1.142 .273 .955 1.447 3.273 1.796 .p65 T Inches 1/16" 1/2" .230 .070 . GEN-26110_08.473 0.365 45° 0.016 0.632 1.013 0.247 0.065 0.007 0.237 0.415 0.052 0.473 0.59 3.158 0.010 0.091 0.p65 8-12 Instructions Weight Per Meter of Weld Metal for Fillet Welds and Elements of Common Butt Joints (Kg/m) Steel 12 1.147 0.037 0. Divide the cross-section into right triangles.102 0.53 11.356 0.473 0.700 Kg/m of Triangle B S 10° 15° 22 1/2° 30° 0.040 0.065 0.315 0.632 Kg/m Reinforcement C H 1.040 0.277 0.76 0. root opening and the length and height of the reinforcement.205 0.35 0.143 0.632 0.119 0.315 0. 2.948 1.280 0.092 0.783 6.350 9.198 0.94 9.079 0.007 0.062 0.112 0.790 0.18 0.394 0.484 0.829 0.35 0.079 0.158 0.065 0.356 0. T mm 5° 0.315 .022 0.263 0.170 0.18 4.119 0.024 0.315 0.003 0. Make a drawing of the cross-section of the joint to exact scale. 3.76 6.135 0. Total the weight per meter of each of the elements from the chart for the weight per meter of the weld.948 0.042 0.106 1.158 0.262 0.095 0.70 0.040 4.177 0.042 0.043 0.473 0.158 0.129 0.552 0.098 0.237 0. rectangles and sketch in the desired reinforcement.052 0.016 0. Dimension the thickness.028 0.315 0.210 3.525 12.237 0.185 0.158 0.192 0.296 0.356 0.237 0.175 4.079 7/10/01. angles angle leg lengths. 4. 4:02 PM 7.060 6.580 0.588 Kg/m of Rectangle A G 3.089 0.022 0.106 1.119 0.711 0.085 0.055 0.11 12.031 0. 423 0.585 0.237 0.369 4.842 0.605 2.710 0.677 0.345 0.265 0.884 1.p65 T mm 12.079 3.948 1.588 Kg/m of Rectangle A G 3.696 0.821 0.686 1.434 0.086 0.211 5.332 0.184 1.15 63.777 1.283 3.711 0.20 0.791 15.251 0.527 3.158 5° 10° 45° 0.232 5.256 2.684 0.237 13 20.757 3.671 1.494 0.525 0.790 0.919 1.394 0.690 0.369 2.736 1.579 1.032 13.527 0.844 1.104 0.948 1.186 5.948 1.769 0.317 6.10 0.589 0.342 0.356 0.342 0.736 1.684 1.171 0.369 2.580 0.369 2.129 0.579 1.592 0.738 8.579 0.394 0.106 1.852 4.93 38.185 0.790 0.81 25.211 2.280 2.129 5.35 0.783 6.132 2.533 0.159 3.513 0.222 2.800 0.948 1.05 0.564 0.723 5.989 2.205 3.948 4.217 0.632 7/10/01.125 0.45 47.263 1.519 0.195 0.790 1.117 1.053 2.315 28.106 2.280 0.738 1.174 0.763 3.159 3.284 1.737 0.527 2.421 0.177 0.686 6.421 0.28 44.418 0.053 5.658 1.290 0.106 12.631 0.964 1.652 0.210 0.527 0.842 0.570 0.052 1.790 0.107 22.23 23.381 1.391 0.896 2.317 3.263 Kg/m of Triangle B S 15° 22 1/2° 30° Kg/m Reinforcement C H 1.76 6.63 50.178 1.421 1.668 1.948 1.422 4.141 0.214 0.356 0.711 0.934 2.784 3.315 0.778 0.789 0.737 0.281 1.463 0.580 1.070 0.859 1.916 9.75 34.263 4.065 1.842 2.381 0.542 7.106 1.263 1.396 0.211 2.869 0.988 1.869 0.277 0.448 0.842 3.829 0.119 0.635 1.790 0.420 0.350 9.366 1.552 0.027 1.473 1.789 0.315 0.263 0.513 0.894 2.631 0.473 0.385 9.196 1.131 0.303 1.631 0.579 0.46 19.80 0.184 1.256 0.073 2.052 1.427 4.776 5.GEN-26110_08.175 4.64 22.592 0.320 0.298 6.315 2.093 0.595 0.120 6.552 0.473 0.888 0.898 2.263 1.527 0.473 0.869 0.354 1.631 0.690 0.409 0.421 1.158 1.553 3.834 7.144 0.883 10.946 8-13 .198 0.672 7.679 4.896 0.842 3.184 1.497 0.579 1.790 4.527 3.446 0.781 1.263 1.58 31.434 0.847 2.658 1.211 0.434 0.105 4.579 1.027 1.679 0.003 0.787 2.605 2.684 0.421 1.467 5.579 0.184 1.50 69.29 15.947 7.777 1.369 0.010 3.369 0.979 2.132 2.790 4.421 1.065 1.369 1.263 0.948 1. 4:02 PM 57.379 2.481 1.396 0.700 1.474 3.356 0.053 2.552 0.686 6.119 1.170 0.117 11.324 1.567 1.632 0.738 5.842 0.237 0.513 0.059 1.295 0.711 0.792 19.421 1.18 4.146 0.579 1.473 0.394 0.740 0.540 1.296 0.027 1.522 1.896 2.106 1.056 0.369 2.736 1.671 0.184 1.342 0.222 0.592 0.894 0.869 0.303 1.896 2.40 0.460 1.540 1.156 1.527 14.59 3.85 76.708 2.290 0.473 41.198 0.474 3.88 17.198 3.711 0. X = = (8) (7-8) Sum of the Above Total Variable Cost/lb Deposited Weld Metal = Total Variable Cost/lb Deposited Weld Metal = Total Pounds of Weld Metal and Welder Man Hours Required to Amortize Equipment Cost Equipment Cost Power Supply Wire Feeder Gun & Accessories Total Equipment Cost in Dollars Savings/lb Pounds of Weld Metal Required to Amortize Cost = ÷ Deposition Factor = Welder Man Hours Required to Amortize Cost (9) 7/10/01.GEN-26110_08. 4:02 PM ÷ = Hours .p65 Prepared For: (1) Proposed Method Cost Calculation Formulas for Calculating Cost per Pound Deposited Weld Metal (3) (4) (5) (4) (6) Date: (2) Present Method Cost Calculation Result (Cost Reduction) or Cost Increase (5-6) 8-14 Labor & = Overhead Deposition Operating X Rate (lbs/hr) Factor (3) (9) (4) (5) (4) Labor & Overhead Cost/Hr = X X = = = = = = ESAB WELD METAL COST COMPARATOR WORKSHEET Electrode = = Deposition Efficiency (3) (4) (5) (4) (6) (5-6) 14 Electrode Cost/lb Gas = X = = Deposition Rate (lbs/hr) (7) = (6) (5-6) Gas Flow Rate (Cu ft/hr) X Gas Cost/Cu ft. 9-2 to 9-38 9-1 GEN-26110_09...............RECOMMENDED ESAB FILLER METALS FOR WELDING THE ASTM STEELS Section 9 DESCRIPTION PAGE ASTM Listing ....p65 1 7/10/01........ 4:02 PM .................... 500-600°F (260-316°C) D . UM 350/SA 81. 7 . T-5.: A . Ultra.(Ultra: R-70. 7000. T-75. SW-15. (Ultra: R-70. 87HP 15. AR: ER309/309L. T-5. metal thickness. 7000. CW: 70. AR: 309H. 82. alloy content and other factors. 10P. 7100 LC. II 71). 2 PREHEAT TEMP. II 70.350-450°F (177-232°C) C . 86. A1-84 A2-80 A3-87 A27-87 AA: 10018MM. SB: 312 ASTM All Weights All Classes Grade 1&2 All A D D CLASS OR GRADE PREHEAT TEMP. 7100. carbon content. 312 ER312 AA: 9018CM. (Ultra: R70. II70. Those steels that have been discontinued as of 1990 in the ASTM Book of Standards have been deleted. No attempt has been made to recommend welding procedures since they vary with the process being used. 4:02 PM A36-88b SW: SW-14. CS: 40. II 71). UM 50/SA 81 UM 80/SA 81. Preheat temps are suggested ranges for different types of steels. Check your welding procedure for a more specific preheat temperature. SWSA: 29S. T-75. SW-15IP. T-5. II 70T-12. CW: 70. 87HP DS: 111AC. 87HP 7/10/01. T-75. 7100.250-350°F (121-177°C) B . AA: 7018. 7018-1 SA: 29S. 7000. II71). 82. 8018 A SA: 29S.GEN-26110_09. 86. II 70T-12. 86.600-800°F (316-427°C) SMAW UM 709-5/SA40B UM 709-5/SA40B UM 80/SA 81 UM 80/SA 81. 9000-B3. 7100 LC.p65 9-2 Recommended ESAB Filler Metals for Welding the ASTM Steels This section lists the ESAB filler metals that can be used to weld the following ASTM steels. SP. UM 429/SA81 NOTES: SMAW GMAW SAW FCAW MCAW Shielded Metal Arc Welding Gas Metal Arc Welding Submerged Arc Welding Flux Cored Arc Welding Metal Cored Arc Welding GMAW SAW AA AR AS CB CS - Atom Arc Arcaloy Alloy Shield Core-Bright Coreshield CW DS NA NC SA - Coreweld Dual Shield Nickel Arc Nicore Spoolarc SB SW UM WA WM - Shield-Bright Sureweld Unionmelt Wear-Arc Wear-O-Matic FCAW/MCAW DS: 9000D1. ER312 312 SW: 10P+. 10018MM. II 70. 11. AR: AR: ER310. SW-15IP AA: 7018. consult the individual product listings in this booklet and select the one most suitable for your application. SW-14. Ultra DS: 111AC. 7024. 82. CW: 70. DS II 100-D1 DS: T-95-B3. Ultra DS: 111AC. Properties and chemical deposits can change depending on your specific welding conditions. When more than one filler metal is listed. 98-CM. T-75. CW: 70. 55. II70. 7000. 86 SA: 29S. (Ultra: R-70. Ultra DS: 111AC. 8000 Ni2. (Ultra: R70. T-75. 7100. II 70T-12.GEN-26110_09. 55. II71). II 71). (Ultra: R70. 7100. AA: 7018 AA: 7018 A AA: 7018 SA: 29S. 7000. (Ultra: R70. UM 350/SA 81 (S. Ultra CS: 10. T-75. 4:02 PM A123-84 A126-84 A128-86 SW: SW14. 7100 LC. CW: 70. B. AA: 7018 A67-84 Grade 1 Grade 2 B SA: 29S. 7100 LC. II 70T-12. T-5. II71). 11. II 100 NC: 55 DS: 111AC. 7100 LC. WH 9-3 . CW: 70. II70. 7100 LC. II 100 DS: 111AC. 550 WA: NiMn. 82. Ultra DS: II 80Ni1. CW: 70.) A108-81 (1988) 1008-1020 1022-1215 All A109-88 UM 80/SA 81 7/10/01. T-75. II 70T-12. 55. 87HP UM 0091/SA 100 UM 350/SA 81 (S. 88W. Ultra DS: 111AC. 7000. CW: 70. T-5. 82. 86 UM 80/SA 81 AA: AA: NA: AA: 8018. T-5. (Ultra: R70. T-5. T-75. (Ultra: R70. II71). 82. 7100. Ultra DS: 111AC. II70. 550 7018 A 3 A74 A82-88 A105-87a AA: 7018 SA: 86 UM 80/SA 81 B A106-88a Grades A. 7000. II70. 7100 LC. T-75. 550 AA: 10018MM SW: 10P+. 86. T-5. II70. 15 NC: 55 WM: NiMn. 7000.) C C B NA: 99. II 70. 55. 10P NA: 99. 87HP NC: 55 NC: 55 DS: II 100D1. 7100. CW: 70. 7000. II 70T-12. 7100. II71). 10P. SW-14. SMAW GMAW SAW FCAW/MCAW ASTM A47-84 A48-83 A49-87 A53-88a All All SA: 29S. 8018W 10018W 99. 7100 LC. II 70T-12. 7100.R. WH SA: 86. T-5. II 70T-12.p65 CLASS OR GRADE PREHEAT TEMP. 82. C A B C SW: 10P+. 550 NA: 99. Ultra DS: 111AC. II71). 86 SA: 86 UM 80/SA 81 AA: 7018 SA: 86 UM 80/SA 81. 8100W DS: II 100D1. 10P.R. AH36. OK 10. (Ultra: R-70. 309L AR: 309Cb 80-40. T-75. 4:02 PM A167-88 AR: ER308/308L. II 70. II 71). OK 10. SB: 308L CB: 308L.93 Flux AR: ER308/308L. A131-88 A. II 70T-12. T-75. CW: 70. 4340 99. 309S 309 Cb . Hi-84. II 101TM DS: II 110. II 70T-12. 302. UM 651VF/SA81 SMAW GMAW SAW FCAW/MCAW DS: 111AC. 7000. T-115 DS: T-4130.93 Flux AR: ER309/309L. 7100 LC. 7100 LC. T-5. 308L AR: 308L AR: 309H.93 Flux DS: 111AC. T-75. (Ultra: R-70. T-8. D. 7100 LC. 80-50 90-60 105-85 115-95 135-125 All Low Carbon A B B B C C A AA: AA: AA: AA: AA: NA: AA: 8018CM. 302B. 86 UM 80/SA 81 DS: II 80Ni1. II 71).p65 9-4 CLASS OR GRADE PREHEAT TEMP. II 71). 7100. II 70. Ultra DS: 111AC. II 71). CW: 70. 7100. 8018C1 9018 10018MM 12018 4130. T-5. SB: 309L Grade T-1 301. 7000. (Ultra: R-70. 8000-Ni2. 9000M. DH32/36 SW: 10P+. OK 10. 7100 LC. 9100K2. II 70T-12. 4130LN NC: 55 DS: 111AC. 7100 LC CB: 308L. (Ultra: R-70. B. II 70. T-75. SB: 308L CB: 309L. 55. AH32. T-75. T-5. Ultra DS: 111AC. 7000. 308 304L 309. 85C1. 7100 LC. 7000. 7100. Ultra DS: 7000-A1.GEN-26110_09. T-5. 7100. II 71). 305. 4140. 10P SA: 29S. II 70T-12. CW: 70. DS. II 101TM DS: II 100. 82. ASTM A thru DS AA: 7018 SA: 86 UM 350/SA 81. 304. CW: 70. II 70. II 80Ni1 DS: 98. 86 A159-83 A161-88 SA: 86 A AA: 7018Mo AR: 308H. (Ultra: R-70. Ultra DS: 88C3. T90C1 A134-85 4 A135-85 A&B AA: 7018 SA: 86 A139-88 All AA: 7018 SA: 86 A148-84 SA: 83. 7100. T-5. 550 7018 7/10/01. II 70. Ultra. 7000. CW: 70. T-5. OK 10. 7000. 8018 B6(L) 410. 316L 317.p65 ASTM A167-88 (cont'd) AR: ER310. Hi-84 A B AR: ER309/309L. CW: 70. T-75. II 70. SB: 309L. 7100.93 Flux AR: ER310. 405. 410H 442. OK 10. II 70T-12. (Ultra: R-70. OK 10. T-5. 11. 86 UM 80/SA 81 310. Ultra. SMAW GMAW SAW FCAW/MCAW A176-87 5 A178-87 SA: 86 UM 80/SA 81 SW: 10P+.GEN-26110_09. CS: 40. Ultra. 9000-B3. 11. 310 7018 A179-88 A181-87 A182-88 F1 F2. II 71). F22. 4:02 PM F6a Classes 1 & 2 F21. II 70.93 Flux AR: ER316/316L. T-5. 82. 309H. F304H. F304N F304L. CW: 70. 88CM CB: 309L. 98-CM AR: ER308/308L. 10P. ER310. 7 DS: 111AC. 310 9018CM DS: T-95-B3. 7000. 409. F12 F5. 347. SB 308L CB: 308L.93 Flux DS: 111AC. AA: SA: 29S. CS: 40. SB: 316L SB: 317L CB: 347 CLASS OR GRADE PREHEAT TEMP. F22a F429. OK 10. II 71). AR: MC410 B AR: 308H.93 Flux CB: 316L. 7 DS: 7000-A1 DS: T-85-B2. CW: 70. OK 10.93 Flux CB: 308L. 348 XM-15 403. OK 10. T-75. 7100 LC DS: 111AC. 308L AR: 308L AR: 310 AR: ER308LSi AR: ER310 AA: AA: AR: AA: AR: AA: 7018Mo 8018CM 309H. 317L 347 310 410 410 309H. F11. 310. 317L 321. SB 308L 7/10/01. 82. II 70T-12. F304LN F310 9-5 . F5a SA: 83.93 Flux AR: ER347. 446 A&C AR: AR: AR: AR: AR: AR: AR: AR: AA: 310 316H. SW-14. T-75. 316L 317. (Ultra: R-70. (Ultra: R-70. 310S 316. F430 F304. 7000. 7100 LC. 410. Ultra. 7100). 86 7018 60 & 70 AA: 7018 SA: 29S. SB 309L DS: 88CM. 316L DS: DS: CB: CB: 88CM. F316LN F317 F317L F321. AA: 8018 B6(L) AR: 410 AA: 8018CM. OK 10. B8MA. OK 10. DS: B6 DS: 98CM.93 Flux CB: 316L. T-85-B2 CB: 309L. SB 316L ASTM A182-88 (cont'd) F316. 7000 A1. 310 AA: 8018 B6(L) AR: 309H. 82 AR: ER310. 310. AA: 8018 B6(L) AA: 9018CM 7/10/01. OK 10. T-95-B3 AA: 9018CM AR: 309H. B8M3 T-4 B AR: ER310. F321H F347. B8T. 7018Mo GMAW SAW FCAW/MCAW 6 A192-88 B5 A193-88 CB: 316L. 316L AR: 316L AR: ER316L. DS: B6. SMAW AR: 316H. 310. B8TA B8M. II 70. OK 10. 7100 LC. 310 AA: 8018CM AR: 309H. SB: 347 CB: 316L. OK 10.GEN-26110_09.p65 9-6 CLASS OR GRADE PREHEAT TEMP.93 Flux AR: ER310. (Ultra: 7100. AR: MC410 B B AR: 309H. F348.93 Flux AR: 316H. 4:02 PM . B6X B7. SB 316L SB: 317L SB: 317L CB: 347 CB: 347 CB: 347 DS: 7000. SB: 316L DS: 98CM. II 70T-12.93 Flux AR: AR: AR: AR: AA: 317L 347 347 347 7018. T-85-B2 98CM. SB: 308L 347. SB: 309L. F347H. T-9 T-11 T-21 B T-22 B CB: 309L. SB 309L. B7M B16 B8.93 Flux AR: ER347. B8M2.93 Flux AR: ER316/316L. 111AC. II 71). F348H AR: ER347. T-95-B3 or CB: 309L. OK 10. OK 10.93 Flux A199-88 & A200-88 T-5 T-7. B8A B8C. OK 10.93 Flux SA: 29S. OK 10. F316N F316L. F316H. Ultra CB: 309L.93 Flux AR: ER347. 4140 AA: 9018CM AR: 308H AR: 347 AR: ER308/308L. OK 10.93 Flux AR: ER347. SB: 309L B6. B8CA. OK 10. T-95-B3 308L.93 Flux AR: ER310. CW: 70. T-5. OK 10. 310. CW: 70. DS: B6 CB: 309L. (Ultra: R-70.93 Flux T22 TP201.93 Flux DS: 88CM. 7100 LC. TP202. 310. T-95-B3 CB: 308L. OK 10. T11. B D. 310 AR: 309H. CW: 70. II 70.p65 ASTM A202-82 (1988) B B Grade A AS Ni2S/651VF CLASS OR GRADE PREHEAT TEMP. T5B. 88CM CB: 309L. T9 T21 AR: ER310. TP316L TP321. SB: 309L DS: T-95-B3.GEN-26110_09. OK 10. Ultra DS: 7000. 111AC. T5C T7. 8000 Ni2 DS: 9000-C1 DS: 7000-A1 DS: 9000M DS: 7000-A1 DS: 7000. 82.93 Flux AR: ER310. II 70T-12. II 70. AA: 8018 B6(L) AA: 9018CM AR: 308H AR: ER308L. 8000-B2. T-75. OK 10. 316L 347 7018 7/10/01.93 Flux AR: ER347. 10018MM 8018C1 8018C2 7018Mo 10018 7018Mo 7018 A211-75 (1985) A213-88a T2. OK 10. CB: 309L. B C All All A A A B AA: AA: AA: AA: AA: AA: AA: AA: 8018CM 9018CM. 86 308L 309Cb 310Cb 316H.93 Flux AR: ER308L. SB: 309L. 4:02 PM A214-88 AR: ER316L.93 Flux UM 80/SA 81 9-7 CB: 316L. 111AC. SMAW GMAW SAW FCAW/MCAW A203-82 (1988) A204-88 SA: 83. (Ultra: 7100.93 Flux AR: ER310. CW: 70. II 70T-12. 7100 LC. T12. OK 10. 348 AR: AR: AR: AR: AR: AA: SA: 29S. Ultra DS: T-85-B2. II 70. 7100. T-85-B2 DS: 98CM. 88CM. II 71). SB: 308L CB: 308L. 347. (Ultra: 7100. E. SB 309L DS: 98CM. F A. 7100 LC. OK 10. SB: 308L AA: 8018CM AR: 309H. SB: 347 DS: 111AC. 7000. T-85-B3 DS: 85-C1. T17 T5. II 71). 9000B3. TP304L TP304L TP309Cb TP310Cb TP316. SB: 316L CB: 347. AA: 8018 B6(L) AR: 309H. Ultra . Hi-84 SA: 86 SA: 86 UM 80/SA 40A 7 A209-88 A210-88 AA: 7018 B A B A. II 71). II 70T-12. Hi-84 SA: 83. II 71). 111AC. T-5. OK 10. 9000-B3 CB: 309L. (Ultra: 7100. Hi-84 SMAW GMAW SAW FCAW/MCAW A A B B AR: ER310. CW: W AA: 7018Mo AA: 8018CM AA: 9018CM AR: 309H. T-75. 7100 LC. T-95-B3.p65 9-8 CLASS OR GRADE PREHEAT TEMP.GEN-26110_09. Ultra DS: 7000. II 70T-12. OK 10. 8100W. Ultra DS: 7000-A1 DS: T-85-B2. AA: 8018 B6(L) AA: 8018W 7/10/01. (Ultra: 7100. 9000-B3 CB: 309L. II 70. UM 429/SA 81 (S. T-5. CW: 70. II 70. 9000M DS: 7000-A1 DS: T-85-B2. WP12 WP22 WP5 WPR SA: WS A B B SA: 83. WPC AA: 7018 SA: 29S WP1 WP11. 7100 LC. DS: B6 DS: 88W. II 71). T-75. Ultra DS: 7000-A1 DS: 98. Hi-84 AR: ER310. 86 UM 350/SA 80. SB: 309L. 4:02 PM . 111AC. T-75.R. 88CM. CW: 70. 86 A220-88 A225-86 A226-88 AA: 9018CM AR: 309H. WC5. II 70T-12. WC11 WC9 C5 All Grade C Grade D SA: 29S. CW: 70. 310. UM 50/SA 80 UM 50/SA 81. (Ultra: R-70. DS: B6 8 WCB WCC WC1 WC4. AA: 8018 B6(L) NA: 99 AA: T AA: 10018 AA: 7018 A234-88b WPB. II 70T-12. T-5. 8000-B2 DS: 98CM. T-95-B3. 82. 7100. 7000.93 Flux A217-87 AA: AA: AA: AA: 7018Mo 9018 7018Mo 8018CM DS: 111AC. 7100 LC. 310.) UM 282/SA 81 SA: 83. 8000-B2 DS: 98CM. II 70. 88CM. II 71). T-115 DS: II 100 DS: 7000. WC6. SB: 309L.93 Flux DS: II 110. ASTM A216-84b WCA AA: 7018 SA: 29S. SB: 316L 316L.93 Flux AR: ER316/316L.93 Flux AR: ER316L. OK 10. 9000-B3L 9-9 . T1b T2 T-11 T-22 A B B B AR: AR: AA: AA: AA: AA: 317L 347 7018Mo 8018CM. OK 10. 202. 7018-B2L 8018CM. SB: 308L CB: 308L. OK 10. OK 10. OK 10. 8100W.93 Flux AR: ER308/308L. OK 10. 305 309S 309Cb 310S 310Cb 316 316L 317 321.93 Flux AR: ER309/309L. 8000-B2. 305 DS: 88W. 348 T1. 347. 302. 9000-B3. SB: 316L 316L.GEN-26110_09. OK 10. 304.93 Flux 308H. SB: 309L AR: ER308L. 202. 4:02 PM A250-88a 304L 309Cb 310Cb 316 316L 317 317L 321. 304.93 Flux CB: CB: SB: CB: AR: 316L. T1a. 7018-B2L 9018CM. SB: 308L CB: 309L. 8000-B2L 98CM. OK 10.p65 ASTM A240-88c AR: ER308/308L CB: 308L. SB: 347 MC410 CLASS OR GRADE PREHEAT TEMP. 8018-B3L CB: CB: SB: SB: CB: DS: DS: DS: DS: 316L.93 Flux AR: ER347. OK 10. T-95-B3. SMAW GMAW SAW FCAW/MCAW 9 AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: A AA: 8018N.93 Flux 7/10/01. CW: W CB: 308L. 308L 308H. SB: 316L 317L 317L 347 7000-A1 8000-B2. 348 410 430 All 2" Up 201. SB: 316L 317L 347.93 Flux AR: ER310. 8018W AR: 308H AR: AR: AR: AR: AR: 308L 309Cb 310Cb 316H 316L SA: WS UM 429/SA 81 AR: ER308/308L. T-85-B2.93 Flux AR: ER308L.93 Flux AR: ER347. OK 10. SB: 308L AR: ER316/316L. OK 10. OK 10. 347. 8000-B2L 88CM.93 Flux AR: ER316L. 308L 309 309Cb 310 310Cb 316H 316L 317 347 410 A242-88 A249-88a 201. SB: 308L 316L. OK 10. OK 10. 7 DS: 111AC. 348 TP304 TP304L TP316 TP316L TP304 TP304H TP316 TP316H TP321.93 Flux AR: ER308/308L. OK 10. 7018-B2L AR: 410 A268-88a DS: 111AC. OK 10. 82. OK 10. SB: 316L 316L. T-75. (Ultra: R-70. SB: 308L 308L.93 Flux ER316L. SW-14. (Ultra: R-70. 4:02 PM . SB: 316L 308L. T-75. SB: 308L 308H 316L.GEN-26110_09.93 Flux CB: CB: CB: CB: CB: CB: CB: CB: CB: CB: SB: CB: 308L.93 Flux ER316/316L. SB: 347 308L. OK 10. SB: 308L 308H 308L.93 Flux ER347. T-5. 347. SB: 308L 308L.93 Flux ER308/308H. SB: 316L A276-89 AR: ER347. CW: 70. 7100. 308 304L. TP410 TP430 304 304L 316 316L 321. 347 201. 4. OK 10. OK 10. 302. SB: 347 308L. 7000. 304. 82 SMAW GMAW SAW FCAW/MCAW A252-88 A266-88 1 A SA: 86 AA: 8018CM. ASTM All SW: 10P+. OK 10. T-5. 10P. 11. CS: 40. 7 DS: 88C3. OK 10.93 Flux ER316/316L. OK 10. OK 10. OK 10. 202.93 Flux ER308L. SB: 316L 347.93 Flux 2. 7000. SB: 308L 309L. OK 10. SB: 316L 316L.93 Flux ER308/308L. 3 TP405.93 Flux ER308L. 7100. 86 SA: 29S. II 80Ni1 AR: MC410 10 A269-88 A270-88a A271-88 AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: ER308/308L. 7100 LC). Ultra. Ultra. 11.93 Flux ER316/316L.93 Flux AR: ER308L. SB: 308L 316L.93 Flux AR: ER309/309L. CW: 70. 305 309 309Cb AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: 308H 308L 316H 316L 347 308H 308L 316H 316L 308H 308H 316H 316H 347 308H 308H 308L 309 309Cb CB: CB: SB: CB: CB: 347.p65 9-10 CLASS OR GRADE PREHEAT TEMP. AA: 7018 AA: 7018 SA: 29S. 7100 LC). OK 10. SB: 309L 7/10/01. OK 10. CS: 40.93 Flux ER316L. 85C1.93 Flux ER308/308L. OK 10. SB: 309L ASTM A276-89 (cont'd) GMAW SAW FCAW/MCAW 11 A276-89 (cont’d. 7000. CS: 40. 11. SW. T-5. 82. ER310. 7000. II 70T-12. 8018 SA: 29S. B. 11. OK 10. AA: 7018 AA: 7018 SA: 29S. SB: 316L 316L. 7000. II 70T-12. (Ultra: R-70. OK 10. 7100. T-75. B. SB: 316L 317L 347. (Ultra: 7100. II 71). T-75. 550. T-75. 405. T-5. SMAW AR: ER310. II 70. Ultra. CS: 7 DS: 98. 82 15. II 70. CW: 70.93 Flux CB: CB: SB: CB: AR: 316L. 82.93 Flux AR: ER316L.93 Flux AR: ER316/316L. II 70T-12.p65 CLASS OR GRADE PREHEAT TEMP. T-5. 7100 LC. Ultra. 4:02 PM A288-77 (1982) Grade 1 AA: 7018. 347. 410. (Ultra: R-70. II 70T-12. 7100. 86 UM 429/SA 81. 7024.93 Flux AR: ER347. II 100. CS: 40.GEN-26110_09.SA: 29S. 414. II 71). 7 DS: 111AC. II 70. 7000. 10P. SW-15IP. 11 DS: 111AC. 310 Grade D AA: 7018 SA: 29S. CS: 40. Ultra. CW: 70. SB: 347 MC410 CB: 309L. T-110 DS: T-115. 82 All Grades A. 10P. C NA: 99. C SW: 10P+. Ultra. AA: 7018 310 310Cb 316 316L 317 321. 82. II 71).93 Flux SA: 29S. II 110. UM 80/SA 80 7/10/01. SW-14. II 71). T-8 . 348 403. T-5. CW: 70. 8018CM AA: T SA: 120 NC: 55 DS: 111AC. 7 DS: 111AC. 7100 LC. OK 10. CS: 40. T-75. 7 DS: 111AC. II 71). II 70. Ultra. 7000. 86 A284-88 Grades C & D A285-85 (1987) Grades A. 7100 LC. R-70. OK 10. CW: 70. 55 SW: 10P+. 421 446 AR: AR: AR: AR: AR: AR: AR: AR: AR: 310 310Cb 316H 316L 317 347 410 410 309H. (Ultra: R-70. CW: 70. T-75. 11. 7100 LC. T-5. II 70.) A278-85 A283-87 AR: ER309/309L. 86 A 9-11 Grade 2 Grade 3 A A AA: 9018CM. II 70T-12. p65 9-12 CLASS OR GRADE PREHEAT TEMP. 8018CM SA: 83. II 71). H I. CW: 70. 6. B AA: 12018. OK 10. T-75. CW: 70. 4130LN SMAW GMAW SAW FCAW/MCAW A288-77 (1982) (cont'd) A289-88 A290-85 Grades 5. OK 10.93 Flux ER309LSi. HD HT. T-75. J K. Ultra DS: 88CM DS: T-100. 7. F G. 7 HF HH HI. 4140. 7018. 4340. 7100. AA: 8018 B6(L) AA: 4130. Ultra C.GEN-26110_09. (Ultra: R-70. SB: 308L 309L. II 71). OK 10. 4130LN. II 70T-12. ASTM Grade 4 Grades 5. HU AR: AR: AR: AR: ER308LSi. (Ultra: 7100. 7000. OK 10.93 Flux B AA: 7018Mo. 3 4 5. 7. 6.93 Flux ER312. II 70. 4:02 PM . 7000. 6. II 70. 8 DS: B9 A C DS: II 110 DS: T-4130. 7100 LC.93 Flux ER310. AA: 8018-B6(L) AR: 310 AR: ER310 AA: 7018 SA: 86 12 A A A A SA: 120 SA: 140 AR: ER310 DS: 111AC. II 70T-12. L 1 2. T-5. D E. 7100 LC. SB: 309L SB: 312 DS: 111AC. HK HE. Hi-84 AA: AA: AA: AA: AR: AA: AA: AA: AR: AR: AR: AR: AR: 8018CM T 12018 8018 B6(L) 310 8018 10018MM T 8018 B6(L) 308H 309H 310 312 A299-82 (1987) 7/10/01. II 100 DS: II 110 DS: B6 A291-84 A A SA: 120 A297-84 DS: DS: DS: DS: CB: CB: II 80Ni1 9000D1 II 110 B6 308L. 88CM. 8 Class B & C A. T-5. 316H TP316L TP317 TP317L TP321. Ultra DS: 111AC.93 Flux AR: ER308LSi. 309S 309Cb 310. 7100 LC. II 71).93 Flux ER308/308L. Ultra DS: 9000D1.93 Flux ER347. 303. SB: 308L 308L 309L 9-13 . 309H TP310Cb TP316. 86 CLASS OR GRADE PREHEAT TEMP. II 70T-12. 304N TP304H TP304L. 302.93 Flux AR: ER308/308H. II 70. II 80Ni1. II 80Ni1 DS: 88C3.93 Flux ER308/308L. II 70T-12. 7100. OK 10. 302B. 314 AA: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: ER310. 7000. OK 10. SB: 317L 317L 347 347 308L. T-5. T-75. Hi-84 83 83. OK 10.93 Flux AR: ER316LSi. II 71). II 70. 98. SB: 309L. OK 10. II 81K2 DS: 111AC. 83.GEN-26110_09. 310S. 309L 309Cb 310 ER347. CW: 70. 7100 LC. 348. 347. CW: 80D2 CB: 308L. 82.93 Flux A312-88a DS: 7000-A1 DS: 88-C3. SB: 316L. T-5. II 100D1. 305. OK 10. OK 10.p65 ASTM A302-82 (1987) A A A AA: AA: AA: AA: 7018Mo 8018NM 9018 7018 SA: SA: SA: SA: 86. 304LN TP309Cb TP309S. OK 10. OK 10. T-75. SB: 309L 316L 316L 7/10/01. OK 10. 1050 All Others TP304. CW: 70. 304. 4:02 PM A314-87a 1018 1035 1045.93 Flux ER309/309L.93 Flux 10018MM 308H 308H 308L 309Cb 309H 310Cb 316H 316L 317 317L 347 347 308H 308H 309H. SB: 308L.93 Flux AR: ER316/316L.93 Flux CB: CB: SB: SB: SB: SB: CB: CB: CB: 316L. 7000. OK 10. OK 10. (Ultra: R-70. Hi-84 29S. (Ultra: R-70. SMAW GMAW SAW FCAW/MCAW A307-88a A B C&D A A311-86 AA: 7018 SA: 29S. 321H. SB: 308L SB: 308H CB: 308L. 98. 7100. 82 13 A B C AR: ER308/308L.93 Flux AR: ER309/309L. 347H. SB: 308L CB: 309L. 348H 202. OK 10. 308 309. 11. 99 AA: 9018.93 Flux AR: ER310. 10P+. CW: 70. 10P. 4:02 PM Grade 3 & 7 Grade 4 . 55. SB: 347 SMAW GMAW SAW FCAW/MCAW CB: 309L. DS: B6 CB: 309L. CS: 40. SW-15. Ultra. OK 10. 7100. II 70T-12. AA: 8018 B6(L) NA: 550. 7000. 82. AR: ER347. (Ultra: R-70. 7100. 410. T-115 DS: 111AC. Ultra DS: II 110.93 Flux CB: CB: SB: CB: 316L. 86 AA: 8018-N AA: 8018W SA: WS 7/10/01. OK 10. T-75. 8100W. T-5. 348 429.p65 9-14 CLASS OR GRADE PREHEAT TEMP. AA: 7018. II 71). Ultra DS: 85-C1. 416. SB: 309L. II 71). 347. SW15IP. 7100 LC. (Ultra: R-70. 82. II 71). 7024. 502 AR: AR: AR: AR: 316H 316L 317 347 AR: ER316/316L. SB: 316L 316L. (Ultra: 7000. T-5.93 Flux AR: ER310. T-75. 8000-Ni2 DS: 88W. CW: 70. 420 440A. SB: 309L CB: 309L. 8018 AA: 7018.93 Flux AR: 410 AR: 410 AR: 309H or 310 CB: 309L.) 316 316L 317 321. CW: 70. 10018MM. ASTM A314-87a (cont’d. Bars. SA: 83. II 70. 431 403. 414. OK 10. 7100 LC. II 70.93 Flux AR: ER316LSi.93 Flux AR: ER310. CW: W A333-88a Grade 1 & 6 AA: 12018 SW: SW-14.93 Flux AR: ER310. 86 A NC: 55 DS: T-115 A325-88a AR: 309H or 310. 440B. II 70. 440C 501. OK 10. SB: 316L 317L 347. OK 10. 86 A328-88a Type II Plates. 82. 430. SW-14 SA: 29S. DS: B6 14 A319-71 (1985) A321-81 (1988) C Type I A SA: 140 SA: 29S. 7000.GEN-26110_09. 10018. 95 T AA: 7018 SA: 29S. OK 10. 7 UM 429/SA 81 DS: 111AC. SB: 309L. OK 10. SB: 309L 416SE. Shapes DS: 7000. T-5. 111AC. T-75. SW-14 SA: 29S. 348 AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: NA: 308H 308L 309H 310 316H 316L 316H 347 550. SB: 308L 308L 309L 309L 316L 316L 7/10/01.p65 ASTM Grade 1 & 6 AA: 7018. Ultra DS: 85-C1. Hi-84 AR: ER310. 7100. F12 F304. 8000-B2L A336-88a (cont’d. P5b. 7100 LC. SB: 309L. II 70T-12. P12 P5. OK 10. Hi-84 AR: ER310 Grade 3 & 7 P1 & P15 P2.93 Flux ER308LSi. 86 CLASS OR GRADE PREHEAT TEMP. OK 10. 99 ER308/308L. CW: 70. OK 10.93 Flux ER310. 304N F304L. SB: 316L.93 Flux AR: ER310. F11B.93 Flux AR: ER347. 309H.GEN-26110_09. SB: 309L. F22A F11. SMAW GMAW SAW FCAW/MCAW A334-88 A335-88a SA: 83. 7000. 8018 B6(L) 9018CM 7018Mo 309H. T-75. OK 10. 310.93 Flux ER316/316L. II 70.) F6 F21. SB: 308L.93 Flux ER309/309L.93 Flux ER316/316L. 347. F5A B A DS: T-95-B3 DS: 7000-A1 CB: 309L. SB: 309L. 10P. (Ultra: R-70. DS: B6 15 A336-88a SA: 83. 304H. T-5.93 Flux CB: CB: CB: CB: CB: CB: 308L. OK 10. SB: 309L. DS: B6 B B AA: 8018CM. 55. P22 F1 F5. DS: B6 DS: T-95-B3. SB: 309L. II 71). F11A. 82. 4:02 PM A338-84 SB: 347 NC: 55 9-15 . F22. 8018 B6(L) 410. OK 10. 310 9018CM CB: 309L. T-85-B2. OK 10. OK 10. SB: 316L. P11. 8018-B2L AA: AA: AA: AR: AA: AA: AA: AR: AA: AR: AA: 8018N 7018Mo 8018CM 309H.93 Flux P21. 9000-B3 DS: 88CM. OK 10. P5c A B DS: 111AC. 304LN F309H F310 F316 F316L F316H F321. 8000-Ni2 DS: 7000A1 DS: T-85-B2 CB: 309L. F21A. SW: 10P+. 8000-B2. 310. ASTM A350-87a A SMAW GMAW SAW FCAW/MCAW DS: 88-C3. CH10. CF10M CK20.GEN-26110_09. II 70T-12. HK40 CN7M LCA.93 Flux ER316/316L. OK 10. T-85-B2. II 110 A353-87 A356-84 AA: AA: AA: AA: AA: AR: AR: AA: AA: AA: AA: AR: 8018 7018Mo 8018C1 12018M 8018N 410NiMo OK 92. 320 7018 A SA: 83. R-70). SB: 309L.55 7018 7018Mo 8018CM. CW: 70. 9000-B3L 7/10/01. T-75.93 Flux ER310. HK30. II 80Ni1. 4:02 PM . 9 Grade 10 CA6NM A B B B AR: ER310 SA: 86 SA: 83. 7018-B2L 9018CM. II 71.93 Flux A352-88 LF1. II 70. 8. 86 ER308/308L. 111AC. 8018-B3L 410NiMo CB: 309L. OK 10. LF5. II 71). 82. CF8A.93 Flux ER308/308L. SB: 309L DS: 111AC. 8000-B2L DS: T-95-B3. CH20 CF8M. (Ultra: R-70. 9000-B3.93 Flux ER308LSi. LF2. (Ultra: II 70.93 Flux ER309/309L.p65 9-16 CLASS OR GRADE PREHEAT TEMP. CF3A CH8. OK 10. Hi-84 DS: II 70T-12. 98CM. Ultra DS: II 70T-12. CF10 CF3. SB: 308L 308L 308L 309L 316L 16 AR: AR: AR: AR: AR: AR: AR: SA: 29S. OK 10. T-5. 7000. Hi-84 SA: 140 LCC LC1 LC2 LC2-1 LC3 CA6NM Grade 1 Grade 2 Grade 5. II 71) DS: 7000-A1 DS: 85-C1 DS: T-115. 8000-B2. 8000Ni2 A351-88 DS: CB: CB: CB: CB: CB: 85-C1 308L. SB: 308L. T-5. Ultra DS: 7000-A1 DS: 88CM. OK 10. LF6 LF3 LF6 CF8. (Ultra: II 70. SB: 308L. CF8C. T-75.93 Flux ER320LR. 7100 LC. OK 10. CW: 70. OK 10. 7100. LCB A AA: AA: AA: AR: AR: AR: AR: AR: AR: AR: AA: 8018 8018N 8018 308H 308H 308L 309H 316H 310 320LR. 6. SB: 316L. AA: 7018 SW: 10P. 304LN 304. 7100 LC. 86 A361-85 A366-85 AR: 308H AR: 308L AR: 308H AR: 309H AR: 309Cb AR: 310 AR: 310Cb AR: 316H AR: 316L AR: 316H AR: 347 SW: 10P+. VA AA: 7018Mo AA: 9018CM A A DS: 111AC. SB: 309L CLASS OR GRADE PREHEAT TEMP. SB: 308L 308H 309L. II 70T-12. SB: 316L CB: 316L. 4:02 PM A372-87a AA: AA: AA: AR: AA: AA: 7018Mo 8018CM 9018CM. FP9 Type I Type II Type III. T-100. FP7. II 71). SB: 347 CS: 15 DS: 7000. (Ultra: R-70. 7000.) 17 304. T-75. 310.p65 ASTM AR: AR: AR: AR: AR: ER310 AR: ER316/316L AR: ER316LSi CB: 316L. 9000C1. SMAW GMAW SAW FCAW/MCAW A358-88a A358-88a (cont’d. 10P. 82. T90C-1 7/10/01. Hi-84 SA: 86 A A A AR: ER310 SA: 29S. II 70T-12. II 100. 86 SA: 83. (Ultra: 7100. SB: 309L. 7100. 316N 316. 8018 B6(L) 7018 9-17 . CW: 70 DS: 7000-A1 DS: T-85-B2. SB: 308L 308L. AA: 7018 A AA: 7018 SA: 83. II 71). 98. 316LN 316H 321. SW-15IP. II 70. (Ultra: R-70. 348 AR: ER347 SA: 86 SA: 29S. II 70. FP11. 9100K2. 7100. 304LN 304H 309 309Cb 310 310Cb 316. II 70. 88CM DS: T-95-B3.GEN-26110_09. Ultra A369-88 FPA. II 71). 347. 7100 LC. 98CM CB: 309L. T-5. CW: 70. SB: 316L ER308/308L ER308LSi ER308/308H ER309/309L CB: CB: SB: CB: 308L. DS: B6 DS: 111AC. 82. Ultra DS: 7000-A1 DS: T-115. Hi-84 CB: 347. FP12 FP21. FPB FP1 FP2. CW: 70. FP22 FP5. 7100 LC. 8018-B3L 309H. SB: 308L 316L. VIII TP304. T-75. SB: 308L 7/10/01. SW-15. 11 Grade 22. II 71). 8000-B2 DS: 98CM. 82 A377-84 A381-88 Y52 thru Y60 NA: 550. TP304N TP304H TP304LN TP316. 82. SW-15IP AA: 7018 SA: 29S. TP347H Y35 thru Y50 SA: 29S. T-5. 7100 LC. II 100 NC: 55 CB: 308L. 99 308H 308L NC: 55 DS: 111AC.R. 55. 99 AA: 7018. T-85-B2. SW: 10P+. 9 C-23 C-24 All A B B A B AA: AA: AA: AA: AA: AA: AA: NA: AR: AR: 8018 8018CM 9018CM 8018 B6(L) 8018CM 9018CM 10018M 550. CW: 70. 9000-B3 DS: T-100. 7100. T-95-B3. 7000. 7100. 21 Grade 5. T-85-B2. T-5. 88C3 DS: 88CM. 7000. T-115 T-4130. SB: 316L 316L. II 70. T-8. 12. Ultra DS: II 80Ni1. 10P. T-95-B3. SB: 308L CB: 308L.) UM 80/AS B3S A389-86 SA: 95 AR: ER308/308L AR: ER308LSi A391-86 A395-88 A403-88a WP/CR 304. CW: 70. Ultra DS: 111AC. VI Type VII. II 71). 9000B3 DS: B6 DS: 88CM. 7. 55. (Ultra: R-70. 86 A387-87 UM 80/AS B2S UM 80/AS B2S (S. TP316N TP316LN TP316H TP321. II 70. SMAW SA: 120 AR: ER308/308L AR: ER308LSi AR: ER316/316L AR: 316LSi AR: ER347 DS: DS: CB: SB: CB: CB: CB: CB: 347.p65 9-18 CLASS OR GRADE PREHEAT TEMP. T-75. SB: 347 AA: AA: AR: AR: AR: AR: AR: AR: AR: T 4130. SB: 316L GMAW SAW FCAW/MCAW ASTM A372-87a (cont'd) A376-88 C 18 Type IV. 8000-B2 DS: 98CM. 304LN Y65 Grade 2. TP347. 7100 LC. SW-14. II 70T-12. (Ultra: R-70. 4130LN 308H 308H 308L 316H 316L 316H 347 II 100.GEN-26110_09. SB: 308L 308H 308L. 4:02 PM . 4130LN 308L. TP321H. 304N WP/CR 304L. GEN-26110_09. 348 Grade A. (Ultra: R-70. UM 282/SA 81. 316N WP/CR 316L. UM 429/SA 81 316L. SB: 347 DS: 111AC. E. 7000. 7100 LC. Ultra A414-88 WP/CR 304H WP/CR 309 WP/CR 316. II 70T-12. C Grade D. P24 TP304 TP304L TP309S TP309Cb TP310S TP310Cb TP316 TP316L TP317 TP321. 8000-B2 308L. II 70. SB: 309L 316L. SB: 316L 316L. CW: 70. SB: 316L CLASS OR GRADE PREHEAT TEMP. SB: 316L 317L 347. SW-15 AA: 7018 7/10/01. 86 AR: 308H AR: 309H AR: 316H AR: 316L AR: 316H AR: 317 AR: 317L AR: 347 AA: 8018CM AR: 308H AR: 308L AR: 309H AR: 309Cb AR: 310 AR: 310Cb AR: 316H AR: 316L AR: 317 AR: 347 SW: SW-612. SB: 347 T-85-B2. G AR: ER347 SA: 29S. 7100. 347.p65 ASTM AR: AR: AR: AR: ER308/308H ER309/309L ER316/316L ER316LSi SB: CB: CB: CB: 308H 309L. 316LN WP/CR 316H WP/CR 317 WP/CR 317L WP/CR 321. T-75. 88CM. T-5. SB: 309L CB: CB: SB: CB: UM 429/SA 29S. SMAW GMAW SAW FCAW/MCAW A403-88a (cont'd) 19 AR: ER347 AR: ER308/308L AR: ER308LSi AR: ER309/309L AR: ER310 AR: 316 AR: 316LSi A405-88 A409-88a A SB: SB: CB: DS: CB: CB: CB: 317L 317L 347. 4:02 PM 9-19 . SB: 308L 309L. B. SB: 308L 308L. F. SB: 316L 316L. 347. II 71). II 71. II 70. CP15 CP2. (Ultra: R-70. II 71). SB: 309L B A430-88 CP7. 8018W 8018 7018 20 A426-80 DS: T-85-B2. CP11. T-95-B3 CB: 308L. 316H. 88W. 308H A434-81 (1988) C C CB: 316L. 316N FP321. ASTM A420-88 AA: 7018 SA: 29S. 304N AA: AA: AR: AA: AR: AA: AR: 7018Mo 8018CM 309H. 321H. 7000. 7000. CP21 AR: 309 AR: ER308/308L. CP5b. SB: 309L DS: 98CM. ER308/308H AR: ER316/316L AR: ER347 A A AA: AA: AR: AA: AA: AA: 8018C1 8018N OK 92. SB: 308L. 8630) (4140) (4340. CW: 70.p65 9-20 CLASS OR GRADE WPL6 PREHEAT TEMP. 7100 LC. Ultra DS: 7000-A1 DS: 88CM. 7100. 7100.55 8018CM. 8000-B2. II 80Ni1 DS: II 70T-12. (Ultra: II 70. SB: 347 DS: 4130 or 4130LN DS: 4130 or 4130LN FP316. 8630) (4140) BC (4130. 4:02 PM DS: 4130 or 4130LN . 7100 LC). 347 BB (4130. II 80Ni1 A423-86 SA: 29S. Ultra DS: 85-C1. CP9 CP22 FP304.GEN-26110_09. 8000Ni2. Hi-84 WPL9 WPL3 WPL8 Grade 1 Grade 2 SA: WS A424-80 CP1. SB: 316L CB: 347. T-5. CP12 CP5. 4340) C AR: AR: AA: AA: AA: AA: AA: AA: AA: AA: 316H 347 4130 or 4130LN 4140 or 4340 4130 or 4130LN 4140 or 4340 4340 4130 4140 or 4340 4340 7/10/01. 8100W DS: 88-C3. 8018 B6(L) 309H 9018CM 308H CB: 309L. T-85-B2 CB: 309L. T-75. 82 SMAW GMAW SAW FCAW/MCAW DS: 111AC. 304H. 4330) BD (4130) (4140) (4330. CW: 70. II 70T-12. 82 SA: 83. T-5. T-75. Ultra A457-82 A458-88 A463-88 SW: 10P+. CPH20 CPK20 TP304H AR: AR: AR: AR: 347 309H 310 308H 7/10/01. 55. 82 9-21 CS: 15 . II71). T-5. Ultra DS: 111AC.GEN-26110_09. SB: 316L DS: 111AC. 7100. 10P SA: 29S. SB: 308L CB: 308L. II 71). CW: 70. (Ultra: R-70. CPF3A CPF8.p65 ASTM A439-83 A442-86a All Grade 55 SA: 86 UM 429/SA 81 NA: 550. SB: 309L CB: 308L. SB: 347 CB: 316L. 7100. SB: 347 CB: 309L. 7100 LCII 70. SB: 308L. 7018 AR: ER347 AR: ER309/309L AR: ER310 AR: ER308/308H. SB: 316L CB: 347. 7000. II 70T-12. SB: 308L CB: 316L. 10P 10P+. 7100. SB: 309L CB: 308L. SMAW GMAW SAW FCAW/MCAW Grade 65 SW: SW: AR: AR: AR: AR: AR: 10P+. Ultra CS: 15 CS: 15 CB: 309L. 82 ER309/309L ER308LSi ER308/308L ER316L ER316/316L AA: 8018 SA: 86 21 A444-88 A446-87 A447-87 A451-80 (1985) NC: 55 DS: 111AC. CPF8A CPF3M CPF8M CPF10MC CPF8C CPH8. T-75. 7000. II 70. (Ultra: R-70. (Ultra: R-70. 7100 LC. T-5. 7100 LC. 10P 309H 308L 308H 316L 316H SA: SA: AR: AR: AR: AR: AR: 29S. CW: 70. CW: 70. ER308/308L AR: ER347 AR: ER316/316L SA: 86 CB: 347. 99 AA: 7018 CLASS OR GRADE PREHEAT TEMP. SB: 316L CB: 316L. II 70. 4:02 PM A455-82 (1987) AR: 347 AR: 316H AA: 8018. II 70T-12. II 71). 82 29S. T-75. 308H A452-88 TP347H TP316H CPF3. 7000. II 71) DS: 88-C3. 416. T-8 T-4130*. 348 403. 431 7/10/01. T-115. 410S. SB: 316L 317L 347 AR: ER308/308L AR: ER308/308L AR: ER308/308L. 302B. SB: 308L CB: 309L. SB: 309L CB: CB: SB: SB: 316L. 4:02 PM . SB: 308L CB: 308L. T-5. T-8 II 70T-12. T-75. 312 AR: AR: AR: AR: AR: AR: AR: AR: AR: 308L 309H 310 316H 316L 317 347 410 410 304L 309. 405. 305. 430. II 80Ni1 A470-84 B C SA: 95 SA: 120 SA: 140 B SA: 120 SA: 86 22 A471-87a 201. 205. T (with heat treatment) AR: 308H AR: 308H AR: 308H. 4130LN*. 4130LN*. 308 303 Class 1 Class 2 Class 3 Class 4 Class 5. SB: 316L 316L. 6. II 110. 414. ASTM A469-87a SA: 29S. II 71) 85-C1. 98 II 110. 8 10 DS: DS: DS: DS: DS: DS: DS: CB: 308L. 7 1 2 3&5 4. T-115 A473-87 AA: 7018 AA: 8018N. 410.GEN-26110_09. 202. 347. 302. 8018 AA: 9018 AA: 10018MM AA: T AA: 7018 AA: 8018C1 AA: 9018 AA: T AA: 4130*. 8000Ni2. (Ultra: II 70. (Ultra: II 70. 314 316 316L 317 321. II-100 II 110. 309S 310. 420 429. 310S. T-115. 7. 6. 86 SA: 86 SA: 83. T-5. SB: 308L SB: 312 CB: 308L. II 80Ni1 II 100. T-75. Hi-84 SMAW GMAW SAW FCAW/MCAW DS: II 70T-12. ER312 AR: ER308LSi AR: ER309/309L AR: ER310 AR: ER316/316L AR: ER316LSi AR: ER347 T-100.p65 9-22 CLASS OR GRADE PREHEAT TEMP. 304. 310 8018 B6(L) 550. 304LN 309S 309Cb 310S 310Cb 316. 440C 501.p65 ASTM 440A. 347. SMAW GMAW SAW FCAW/MCAW A473-87 (cont'd) A476-84 A477-81 A478-82 23 AR: ER316/316L AR: ER316LSi AR: ER308/308L AR: ER308LSi AR: ER309/309L AR: ER310 AR: ER316/316L AR: ER316LSi AR: ER347 316L 316L 308L 308L 309L A479-88a CB: CB: SB: CB: CB: CB: 316L. SB: 317L 308L. SB: 316L CB: 347. 405 430 AR: AR: NA: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: AR: 312 or 309H. 410. 304. 316N 316L. SB: 308L AR: ER310 CLASS OR GRADE PREHEAT TEMP. 348 403. 99 318 308H 308L 309Cb 310Cb 316H 316L 317 308H 308L 309H 309Cb 310 310Cb 316H 316L 347 410 CB: 316L. 305 304L 309Cb 310Cb 316 316L 317 302. 304H. 501B. 55. 304. 440B. 414. SB: 347 7/10/01. 4:02 PM 9-23 . SB: 309L. SB: 308L CB: 308L. SB: 651 302. SB: 316L CB: 316L. 501A. 304. 316LN 321. NC: 55 AR: ER308/308L AR: ER308LSi CB: 308.GEN-26110_09. SB: 308L. SB: 316L. 321H. 13A 4B. (Ultra: R-70. CW: 70. 7100 LC. 1B. 2A. II 100 T-4130 308L. II 100 T-100.p65 9-24 CLASS OR GRADE PREHEAT TEMP. 7100 LC). CW: 70. Ultra DS: 111AC. 9000-D1 DS: 111AC. 2B. 430 410. SB: 308L 316L. CS 40. SB: 316L 309L. 7100 LC). 8C. (Ultra: R-70. 9A. ASTM A487-88 B AA: 8018 AA: 9018 SMAW GMAW SAW FCAW/MCAW AA: T C A493-88 24 AA: AR: AR: AR: 12018 308H 316H 309H SA: SA: SA: SA: SA: SA: SA: AR: AR: AR: 95 95 95 120 120 120 140 ER308/308L ER316LSi ER309LSi DS: DS: DS: DS: DS: DS: DS: DS: CB: CB: CB: 88-C3. 11B. SW-15. 98. Ultra DS: T-90C1. AA: 7018 DS: 111AC. 9000-M 98. 4D. 9000-M T-100. 7000. 4A. SW-14. II 70T-12. 7100. 7100 LC). 9B. II 71). 8A. 7000. M-25S AR: AR: AR: AA: AR: ER312 410 312 9N10 8018C1 SB: 312 A497-86 A499-81 A500-84 Grade 60 All 1" Up A AA: 8018N SW: 10P+. 9000-M 98. 82 AA: 8018C1 Grade 50 AA: 8018 11A. 7000. 8B. 9C. 7100. SW-612.GEN-26110_09. 431 440C M-35-1. Ultra 7/10/01. 2C. 6B. II 80Ni1 98. SB: 309L A494-87a A496-85 SA: 86 SA: 86 SA: 86 SA: 83. 16A 1A. 7100. 11. 4:02 PM . 10P. 12A. 14A. 10A. 12B. (Ultra: R-70. CW: 70. CW: 70. 13B 6A. 1C. II 100 T-100. 9D. 7100. 7A. 302. Hi-84 SA: 29S. 4E. (Ultra: R-70. 304. 7000. 305 316 384 429. II 70. Ultra DS: 111AC. 7. 4C. MT305 MT309S MT310S MT316 MT316L MT317 MT321. 4130LN (with heat treatment) CB: 308L. SW-612. MT410. SB: 316L 317L 347. CW: 70 DS: 98 UM 429/SA 81. 11. 10P. AA: 7018 AR: ER312 309H 310 316H 316L 317 347 410 410 1. Hi-84 A C 25 A511-88a AR: AR: AR: AR: AR: ER347 ER309/309L ER310 ER316/316L ER316LSi SW: 10P+. 5 4a. SW-15. SA: 95 DS: T-100 DS: T-115. SB: 309L CB: CB: SB: CB: 316L.p65 ASTM All SA: 29S. (Ultra: R-70. SW-612. II 70. CS: 40. UM 50/SA 80 CLASS OR GRADE PREHEAT TEMP. MT414.GEN-26110_09. MT416SE MT431 MT440A MT405 MT429. II 70T-12. 82 SB: 312 AR: MC410NiMo CB: 309L. SW-14. 3 2a. 10P. II 71). Ultra 7/10/01. SMAW GMAW SAW FCAW/MCAW A501-88 A508-88a SA: 29S. 82 UM 350/SA 80. MT304. MT347 MT403. SW-15. 7100. 83. UM 50/SA 81. (Ultra: R-70. 7100 LC. 5a MT302. II 70T-12. 7100. SB: 309L DS: 111AC. SB: 316L 316L. 2. AA: 7018 AA: 9018 AA: 10018 AA: T AA: 12018 AR: 308H SA: 120 SA: 140 AR: ER308/308L DS: 111AC. II 110 DS: T-4130. 4:02 PM A512-86 9-25 . 4b 1" Up 4. 7000. II 71). SW-14. CW: 70. SB: 308L CB: 309L. MT430 MT446-1. 3a. 7100 LC II 70. 1a. 1117 AR: ER309/309L or ER310 SA: 29S. SB: 347 AR: AR: AR: AR: AR: AR: AR: AR: AR: 312 AR: 410NiMo AR: 309H or 310 SW: 10P+. 1115. 7000. MT446-2 All except 1110. 9100K2. 71 LC). (Ultra: R-70. Ultra DS: T-4130. II 71). CW: 70. II 70T-12. SW. II 70. 7000. 82 SA: 86 SA: 83. 140 SA: 29S. 7100 LC. 82 UM 429/SA 81 UM 651VF/SA81. SW-14. 8630 4140 All All 26 A516-86 A517-87a A521-76 DS: T-115. 4:02 PM A526-85 A527-85 A528-85 AA: 10018MM AA: T AR: OK 92. Ultra DS: T-115. Ultra DS: 111AC. II 100. 7000. II 100.p65 9-26 CLASS OR GRADE PREHEAT TEMP. 7100 LC. AD. 7100. 140 SA: 29S. T-100. (Ultra: R-70. CF1. CW: 70. 7100 LC). 7000. 82 SA: 29S. (Ultra: R-70. 82 SA: 29S. (Ultra: R-70. 10P. 15 CS: 10. 82 DS: 111AC. 7100 LC. SW-612. AB AC. T-8. CC1 CE. (Ultra: R-70. II 71). 7100) DS: R-70 Ultra. CW: 70. 7100. CW: 70. ASTM 1008 thru 1015 1016 thru 1035 C C A A AA: AA: AA: AA: SA: 120. 82 SA: 29S. II 110 A522-87 A523-88 I & II AE AF All A&B A524-88 7/10/01. AA. SW-612. 4130LN A513-88 A514-88 A515-82 (1987) All All CA. 10P. 82 612.55 SW: 10P+. SW-15 SW: 10P+. SW-15 AA: 7018 AA: 8018C1 4130. 10P DS: 111AC. 7100 LC. 15 . 10P SW: 10P+. 7100. 7000. SW-15 A (1035) AA: 7018 SA: 86 SMAW GMAW SAW FCAW/MCAW DS: 111AC. UM 429/SA81 SA: 29S SA: 120. 4130LN 4140 T. SW-14. II 100 DS: T-115. 7000. CW: 70.SA: 29S. SW-14. 10P. SW-612. T-90C1. II 110 DS: 111AC. 82 SA: 29S. T-8. 9000-D1. 7100) A SA: 29S. CC. 7000. (Ultra: R-70. II 71). T-8. II 70T-12. 12018 7018 A A SW: 10P+. Hi-84 AA: 7018 4130. SW-15 SW: 10P+. (Ultra: R-70. CF. Ultra DS: 111AC. Ultra CS: 10. 7100. 15 CS: 10. II 110 DS: 111AC. 12018 SW: 10P+. II 70. SW-14. II 70T-12. CG AA: T. 10P. 7100. CW: 70. 10P SW: 10P+. (Ultra: R-70. II 70. II 70T-12. II 70. 7000. Ultra DS: 111AC. 7000. II 100. CW: 80-D2 DS: 9000-C1. II 71). 7100.GEN-26110_09. 82 AA: T SA: 95 A533-87 SW: 10P+. 9000-B3. 3C 2B. Ultra DS: 88C3. T-8. 3B. D1. 7100. 1A A541-88 B SA: 120 DS: 111AC. 98CM A542-88 B AA: AA: AA: AA: AA: AA: 8018 9018CM 10018 T 12018 9018CM 7/10/01. SW-14. 82 SA: 83. SMAW GMAW SAW FCAW/MCAW A529-88 Type A1 Type B1. C1. 86 A AA: 8018C1 SW: 10P+ AA: 7018 SA: 86 SA: 83. D3 A NA: 99 A AA: 7018. 7100. Ultra DS: II 80Ni1. 82. SW-15 AA: 7018Mo AA: 8018NM DS: 111AC. 4B. 3A. II 110 DS: II 110 9-27 A553-87b 2. 98CM DS: T-115. 7100. 98CM DS: T-100. UM 50/SA 81 CLASS OR GRADE PREHEAT TEMP. (Ultra: R-70. CW: 70. 15 DS: 111AC. II 80Ni1 DS: T-95-B3. C2. Ultra DS: 7000-A1 DS: 85NM 27 A536-84 DS: T-100. 8 22D. 7100. 8A 1A. 60-42-10. 9100K2. T-115 DS: T-95-B3. 4aA. 7100 LC). 7000.GEN-26110_09. CW: 70. 4:02 PM A543-87 SA: 120 SA: 140 AA: T AA: 12018 AR: OK 92. CW: 70. 7100 LC. 7. 10P. 1B. 7000. 2C Type 1 . 3B. II 81K2 DS: 7000. 22B 2A. D2 Type A3.p65 ASTM SA: 29S. 9000-M. 7100 LC). Hi-84 UM 282/SA 81. 70-50-05 Class 1 A539-88 1. B2. Hi-84 SA: 29S. II 110. 4aB 2A. 4 3V. 9000-B3. 7B 22C. 7100 LC). 3A. 8018 SA: 29S. B3.55 B A DS: T-95-B3. 7000. 85-C1. C3. 98. Ultra. 7A. II 81K2. II 100 DS: T-8. 1C. CS: 11. 65-45-12. (Ultra: R-70. 3. (Ultra: R-70. 9000-B3. Ultra. CW: 70. II 100 NC: 55 A537-86 Class 2 60-40-18. 4A. 2B 1B. SW-612. 86 AR: ER312 AR: ER347 309H 309Cb 310 316H 316L 317 CB: 316L. 15 DS: 7000. SB: 309L AR: ER308/308L AR: ER308/308L CB: 308L. MT304. Ultra. UM 50/SA 80. 7100. MT305 MT309S MT309S-Cb MT310S MT316 MT316L MT317 MT330 MT321. CW: 70. CW: 70. MT416SE MT431 MT440A MT405 MT429. 7100 LC.p65 9-28 CLASS OR GRADE PREHEAT TEMP. MT446-2 SB: 312 AR: MC410NiMo CB: 309L. CS: 11. 7100 LC. 7100 LC). ASTM A554-88a AR: 308H AR: 308H AR: ER309/309L AR: ER310 AR: ER316/316L AR: ER316LSi CB: 309L. MT347 MT403. C2 AR: ER309/309L or ER310 SA: 29S. (Ultra: R-70. MT410. SW-612. 82. AA: 7018 7/10/01. CW: 70. 82. 82 A556-88 A557-88 A562-82 All SW: 10P+. CW: 70. UM 429/SA 81 SA: 29S.GEN-26110_09. (Ultra: R-70. 7100. 10P. CS: 11. CS: 11. SW-15. SB: 308L CB: 308L. 7100. 7100 LC). 86 UM 350/SA 80. SB: 316L SB: 317L CB: 347. Ultra. SB: 309L A2 B2. CS: 11. SB: 347 28 MT301 MT302. SW-14. SB: 308L SMAW GMAW SAW FCAW/MCAW AR: AR: AR: AR: AR: AR: AR: 347 AR: 410 AR: 410 AR: 312 AR: 410NiMo AR: 309H or 310 SW: 10P+. Ultra. MT414. SB: 316L CB: 316L. 15 DS: 111AC. Ultra. 7000. 10P AA: 7018 AA: 7018 SA: 29S. 4:02 PM A568-88a DS: 7000. 7000. 15 DS: 111AC. 7100. 15 . MT430 MT446-1. Ultra. Ultra. 82 SA: 29S. (Ultra: R-70.p65 ASTM All All CLASS OR GRADE PREHEAT TEMP. 4:02 PM A587-88 All A 9-29 A588-88a SW: 10P+ or any 60XX type. 55 AA: 7018 SA: 29S 29 A573-88 65 58 70.R. 85-C1. SW-14. 429/SA 81 350/SA 80. Ultra. 82 AA: 8018 AA: 7018 AA: 8018 SA: 86 SA: 86 SA: 86 SW: 10P+. CW: 70. (Ultra: R-70. II 80Ni1.R. 550. 1078 303. 7000. (Ultra: R-70. UM 50/SA 80. 10P. 7100. T-5. 7000. 7100 LC). CW: 70. 82 SA: 86 DS: 111AC. (Ultra: II 70. Ultra DS: 111AC. SW-14. 15 NC: 55 DS: 111AC. CW: 70. SA: 29S. 7100 LC). SW-15. 88-C3. 7000. 8000Ni2 A575-86a A576-87a 1030 thru 1040 B C B M1031 & M1044 1008 thru 1029 SW: 10P+. SB: 308L SB: 312 7/10/01. (Ultra: R-70. SW-15. CS: 11. 7100 LC). 8100W. 303SE 416. 7100 LC). 86 SW-612. 7100. II 80Ni1. 312 DS: 111AC. CW: W . 15 DS: 111AC. 10P. 7100. II 110 CB: 308L. Ultra.) 350/SA 80. 7100. 65 M1008 thru M1025 B SA: 86 SA: 29S. CW: 70. Ultra DS: 88W. T-75.GEN-26110_09. AA: 7018 AA: 8018 SW: 10P+. 7100. 7100 LC). CS: 11. 50. 7100. 8000Ni2. SA: 29S. Ultra DS: 88-C3. 10P. 10P. 8000Ni2 CW: 80D2 DS: T-115. UM 651VF/SA 81 SA: 29S. AA: 7018 NA: 99. CW: 70. (Ultra: R-70. AA: 7018 AA: 7018 A581-88 A582-88 1042 thru 1055 1060 1070. 7000.R. 416SE 430. Ultra DS: 88-C3. CW: 70. 7100 LC). AA: 7018 SW: 10P+. (Ultra: R-70. Ultra DS: 88-C3. II 80Ni1 DS: 111AC. 82 10P AA: 8018W DS: 111AC. 82. II 71) DS: II 80Ni1. (Ultra: R-70. 429/SA 81 A571-84 A572-82 42. 7000. Hi-84 120 ER308/308L ER312 AA: AA: AA: AR: AR: 8018 10018MM T 308H 410. 7000. UM 50/SA 80 (S.). II 70T-12. 85-C1. 86 SW-612. 7100. 7000. SA: 29S. 8000Ni2 DS: T-5. T-75. 430F SA: SA: AR: AR: 83.). CW: 70. 7100 LC). SMAW GMAW SAW FCAW/MCAW A569-85 A570-88 UM UM UM UM UM 429/SA 81 (S. 60 A A UM 429/SA 81 (S. 7100. 7000. 85-C1. T8. Ultra DS: 111AC. UM 50/SA 81 (S. (Ultra: R-70. 7100. 7100 LC). 55 AA: 8018W SA: WS SW: 10P+. 8100W. 10P. 7100 LC). B. II 80Ni1 SB: 312 CB: 347. CW: W DS: 111AC. CW: 70. 82. HK30. CW: 70. SB: 347 CB: 309L. 7000. 7100 LC). 82 612. HK40 HL30. 86 SW: 10P+. SW-14. ASTM A&B 29S. Ultra CS: 10. 82. 7100. CW: 70. (Ultra: R-70. Ultra DS: 88-C3. 7100 LC). HI35. UM 429/SA 81 (S. HD50 HE35 HF30 HH30. 82 UM 350/SA 80.R. SW-15 AA: 8018 AA: 8018W AA: 8018C1 SA: WS SA: 29S. (Ultra: R-70. CW: W DS: II 80Ni1 .p65 9-30 CLASS OR GRADE PREHEAT TEMP. 8100W.GEN-26110_09. SW. Ultra NC: 55 DS: 88W. II 110 DS: 111AC. use A612-87 DS: 111AC.SA: 29S. (Ultra: R-70. B. SW-15 AA: 7018 SA: 29S. UM 50/SA 80. 82 SMAW GMAW SAW FCAW/MCAW A589-88 A591-77 A592-85 A595-88 A. 60 A AA: 8018 AR: 312 AR: 347 AR: 309H AR: ER312 AR: ER347 AR: ER309/309L A (1/2" Up) 29S. SW-14. Ultra E All Grades 7/10/01. F A. CW: 70. 7000. 7100 LC). 7100 LC). 82 612. 82 120 29S. D AR: 310 AR: ER310 SW: 10P+.SA: 612. Ultra DS: 88W. HH33. 50 55. C UM 429/SA 81 All All 45. (Ultra: R-70. 15 DS: T-115. SB: 309L A608-88 A611-85 65. 10P. 7000. 4:02 PM If copper is specified. 86 30 DS: 111AC.SA: 29S. 7100. CW: 70. 10P. C. 7100. HL40 A. E. 10P SA: AA: T SA: AA: 7018 SA: A602-70 (1987) A606-85 A607-85 NA: 99. 550.). (Ultra: R-70. SW: 10P+. 7000.) DS: 111AC. 7000. CW: 70. SW-15. SW. 70 HC30. SW-14.R. SW. 7100. II 70. (Ultra: II 70. 11. II 70T-12. II 71). 7100. 9000M. 86 SA: 86 A620-84 A621-82 (1988) A622-82 (1988) A. AA: 7018 SW: SW-14. II 100 DS: 111AC. T-75. II 70T-12. CW: 70. SW-612. SW-612. 7100. SW-15. AA: 7018 SW: SW-14. 7000. T-75. R-70). 7100 LC. CW: 70. T-75. 7100 LC. T-5. 11. AA: 7018 SW: SW-14. 9100K2 DS: 111AC. II 70. II 71). 15 DS: 7000. CW: 70. 82 60 All AA: 9018 AA: 7018 A619-82 (1988) SA: 29S. Ultra. 7100 LC. (Ultra: R-70. 7100. T-5. II 70. 85-C1. CS: 10. 82 CLASS OR GRADE PREHEAT TEMP. 7000. 82 SA: 29S. CW: 70. D E AA: 8018 A633-88a SW: SW-14. CW: 70. SMAW GMAW SAW FCAW/MCAW A615-87a SA: 120 A616-87 60 75 50 AA: 9018 AA: T AA: 8018 31 A617-87 SA: 29S. 8000Ni2 7/10/01. R-70). CS: 10. T-5. C. 7100. 7100 LC. 82. 82 SA: 29S. T-75. II 71). Ultra DS: 7000. CW: 70. R-70). (Ultra: 7100. (Ultra: 7100. II 71). 82 60 40 AA: 9018 AA: 7018 A618-88 SA: 29S. CS: 10. CW: 70. AA: 7018 AA: 7018 UM 429/SA 81 UM 651VF/SA 81 DS: 111AC. (Ultra: 7100. (Ultra: R-70. 7100 LC.GEN-26110_09. 4:02 PM 9-31 . II 70T-12. SW-612. 7100 LC. 9000M. T-5. (Ultra: 7100. 82 SA: 29S. SW-15. 15 DS: II 70T-12. 9100K2 DS: 111AC. (Ultra: R-70. 7100 LC. 11. DS: II 80Ni1. T-75. CS: 10. 7000. R-70). II 71). 9000M. Ultra DS: 98. II 70. 15 DS: 7000. Ultra DS: 98. 15 DS: 7000. CW: 70. 82 SA: 29S. SW-15.p65 ASTM 40 AA: 7018 SA: 29S. SW-612. T-5. 9100K2 DS: T-100. 11. (Ultra: R-70. 7000. CW: 70 DS: 98. 7100 LC. SW-15. SW-14. 7000. CW: 70. SW. II 70. 4:02 PM . 7100.SA: 29S. 7100. CW: 70. II 71). 50. 4 SW: 10P+. CW: 70. II 71).) A663-88 SA: 29S. Ultra DS: II 80Ni1. II 100. II 70T-12. (Ultra: R-70. II 70. II 70. Ultra DS: 88-C3. II 71). (Ultra: R-70. 82 SA: 29S. II 70T-12. 60. CW: 70. CW: 70. (Ultra: R-70. 9000-M DS: 111AC. 75. 4130LN 8018CM T 7018 A656-88 1A2 1A1 1B1 3 1B2 50. 7100 LC. Ultra A662-86 A&B AA: 7018 SA: 29S. 15 DS: 111AC. 7000. CW: 70.) 350/SA 81. 7000. II 70.R. 7100 LC. 4130LN DS: T-85-B2 DS: 98.R. ASTM A635-88 1006 thru 1023 AA: 7018 SA: 29S. CW: 70. (Ultra: R-70. 7100. 7100. (Ultra: R-70. 7000. 85C1 DS: 98. 7100. 7100 LC. 7000. T-100. 10P AA: 7018 SA: 29S. II 71). A660-88 All AA: 8018 AA: 9018 SW: 10P+. II 70. 82. 7100.GEN-26110_09. 82 SMAW GMAW SAW FCAW/MCAW A642-85 A649-87 2. 82 UM UM UM UM UM 350/SA 80. SW-15. 86 8018CM 4140 4130. II 70T-12. Hi-84 70. 82 612. Ultra DS: 111AC. II 80Ni1. Ultra CS: 10. (Ultra: R-70. 7100 LC). UM 50/SA 80. 55. 7100. 80 AA: 7018Mo C 45. II 71). 50/SA 81. 7100 LC. 7000. 9100-K2 DS: 111AC. CW: 70. (Ultra: R-70. 7000. Ultra 7/10/01. 7100 LC). II 70T-12. 85-C1. (Ultra: R-70. 83. 7100 LC). II 101TM. 65 AA: 8018 AA: 7018 DS: 111AC. 82 DS: 111AC. 8000-Ni2 DS: 111AC. 7100 LC. 82 SA: 86. 429/SA 81 (S. 10P. AA: 7018 AA: 7018 SA: 29S. 60 A659-85 70 80 All DS: T-4130. 350/SA 29S (S. 88C3. Ultra DS: 111AC. Ultra DS: 8000B2 32 A C C A A AA: AA: AA: AA: AA: AA: SA: 120 SA: 29S. 7000. 82 7100. II 70T-12.p65 9-32 CLASS OR GRADE PREHEAT TEMP. 7100.GEN-26110_09. Ultra A671-85 AA: AA: AA: AA: AR: AA: 8018C1 8018CM 10018MM T 8018-B6(L) 7018 AA: 8018C1 DS: II 80Ni1. II 100. Ultra 7/10/01. 7100 LC). D80. D70. G. Hi-84 DS: T-90C1 DS: T-115. B. 7000. C70.p65 ASTM CLASS OR GRADE PREHEAT TEMP. CB65. CF71 CJ101 thru CJ113 CK75 A45. 8000Ni2. C55. CB70. CC70. C. 7100 LC). 7000. 85-C1 A A672-81 201. V65. MH. SB: 308L CB: 308L. SB: 316L CB: 316L. KH L. 82 ER308/308L ER308/308L ER308LSi ER316/316L ER316LSi 29S. 8000-B2. SB: 316L DS: 111AC. 7100. JH. T-95-B2 DS: 111AC. CB60. HH J. 82 29S. LH M. SMAW GMAW SAW FCAW/MCAW A666-88 A668-85a AR: AR: AR: AR: AR: AA: 308H 308H 308L 316H 316L 7018 33 AR: AR: AR: AR: AR: SA: SA: SA: SA: 95 SA: 120 SA: 29S. 316N 316L A. B60. 9000-B3 DS: T-100. E55. 7100 LC). B70. NH CA55. Hi-84 SA: 29S. 301. (Ultra: R-70. E60 H75. FH. GH F. D. H. CW: 70. K. BH. CC65. II 80Ni1 DS: 98CM. T-115 DS: 111AC. Ultra DS: 85-C1. DH E. 7100. 8000Ni2. AH. 302. CE55 CD80. II 100 DS: T-8. N. CD70. A55. V60. (Ultra: R-70. 304LN 316. T-95-B2 . II 110. CF65. B65. 304 304L. (Ultra: R-70. 202. T-8 DS: 7000 A1 or 88CM. CH. 82 8018N T 7018 Mo or 8018CM 7018 A AA: 7018Mo or 8018CM SA: 83. EH. 82 86 A A B CB: 308L. T-63. SB: 308L CB: 308L. 7000. 8000-B2. SB: 308L CB: 316L. B55. CE60. 4:02 PM 9-33 DS: 7000-A1 or 88CM. CW: 70. H80 AA: AA: AA: AA: SA: 120 SA: 83. CW: 70. CF70 CF66. A50. 7000. II 100 DS: 88CM. D TP304 TP304L. II 80Ni1. Ultra . SB: 308L CB: 308L. ASTM A A AA: 7018 A AA: 9018 AA: 7018 UM 429/SA 81 SA: 95 SA: 86 SA: 29S. II 100. CMSH-75 CMSH-80 1/2 CR. Ultra DS: 98. (Ultra: R-70. SB: 316L CB: 316L. 1CR. 1-1/4 CR 2-1/4 CR AA: 8018 AA: 8018CM All DS: 88-C3. (Ultra: R-70. Hi-84 SA: 86 B C. L70. SB: 308L CB: 316L. 7100 LC). 9000M. 85C1 DS: T-115. 70 75. J90. 85-C1. 8000Ni2 DS: 88CM. L75. T-95-B2 A672-81 (cont'd) A675-88 A678-88 J80. CM-70. 7000. M70. Ultra DS: 88C3. 90 A 34 A SA: AR: AR: AR: AR: SA: WS SA: 83. 8000-B2. 55. 7100. (Ultra: R-70. 8100W. J100 K75. CW: 70. CMSH-70. T-85-B2 7/10/01. L65.p65 9-34 CLASS OR GRADE PREHEAT TEMP. SB: 316L WM: NiMn DS: 88W. 7100 LC). K85. 7000. 80. 50. TP304LN TP316 TP316L. CM-75. 9000-B3. 9000-B3L DS: 7000-A1 DS: 111AC. Hi-84 or SA: 95 SMAW GMAW SAW FCAW/MCAW DS: 7000-A1 or T-100. 7100. CW: 70. Hi-84 120 ER308/308L ER308LSi ER316/316L ER316LSi A688-88a A690-88 A691-85a A AA: 8018 AA: T AR: 308H AR: 308L AR: 316H AR: 316L WA: NiMn AA: 8018W AA: 7018Mo DS: 111AC. CW: W DS: 7000-A1 A A AA: 8018-B3L AA: 7018Mo AA: 7018 SA: 83. CW: 70. 7100 LC). 9100K2 DS: 111AC. 60. 7100. N75 45. TP316LN TPXM-29 All CM-65. T-8 CB: 308L.GEN-26110_09. M75. 4:02 PM A692-88 A694-87 DS: T-95-B3. 8000-B2. 82 AA: 7018Mo or 10018 AA: 8018CM SA: 83. 65. II 70. Ultra DS: 111AC. CW: 70. II 70T-12 DS: II 80Ni1 DS: II 80Ni1 UM 429/SA 81. 82 29S. D Grades 45 & 50 B SA: SA: AA: 9018 SA: SA: SW: 10P+. Ultra DS: 9000-M. 50 A A A WS WS 120 7/10/01. 10P. Hi-84 29S. 9000-C1 DS: 111AC. (Ultra: R-70. 8100W. II 71). II 100. AA: 7018 AA: 8018W SA: AA: 8018W SA: AA: T SA: AA: 8018N AA: 8018 9-35 A714-84 C1. Hi-84 83. 82. CW: 70. 82 29S. CW: 70. C3 All AA: 10018 AA: 8018W SA: 95 SA: WS DS: 88W. 7000. 7000. 7000. 7100 LC. L8 36. SW-14. II 70T-12. Ultra DS: 98. 7100. 7100 LC). Ultra DS: 98. T-8. SMAW GMAW SAW FCAW/MCAW DS: 111AC.SA: 612. CS: 40. 7000.SA: 612. CW: W . CW: 70. A3. CW: W DS: 8100W DS: T-115. C. 7100. II 70. 10P. 9100K2 DS: 85-C1. T-90-C1. (Ultra: R-70. (Ultra: R-70. 7100. (Ultra: R-70. B A2 AA: 9018 SA: AA: 8018 AA: 7018 SA: AA: 8018C1 AA: 8018 AA: 8018N SW: 10P+. UM 651VF/SA 81 DS: 111AC. 82 35 A704-85 A706-88 A707-87 A DS: 111AC. (Ultra: R-70. II 100. SW-15IP. 7100 LC). SW. C. L6 L7. 7100 LC. 82 83. SW-14. 9000M. II 80Ni1. T-63. 7000. II 71). (Ultra: R-70. 7100. L2. II 71). II 110 DS: T-90-C1. 8000Ni2 DS: (Ultra: II 70. 7100 LC). SW. 7000.p65 ASTM AA: 7018 CLASS OR GRADE PREHEAT TEMP. SW-15. 82 60 60 L1. 11 A709-88a 29S. 7100 LC). 7100. 9100K2 DS: 88W. Ultra. 7100. CW: 70. Ultra DS: 111AC. SW-15 AA: 7018 SA: 29S. 86 A. 4:02 PM A710-87 50W 70W 100 A1. 7024. 8100W.GEN-26110_09. 9000-C1 A695-81 (1988) A696-85 C 40 95 86 AA: 7018 SA: 29S. D Grades 35 & 40 A. B. CW: 70. L3 L4 L5. 85-C1. 85-C1. 8100W 98. 9000-B3L 308L. SB: 316L 7/10/01. 7018-B2L 9018CM. (Ultra: II 70. CW: 80D2 DS: T4130. Hi-84 SA: 29S. 88-C3. T-85-B2. 60 70. 4:02 PM . SB: 308L 316L. T-115 88-C3. 5N 6N 7Q.GEN-26110_09. 9000-C1 DS: T-100.R. 9000-B3. 2A. II 100. 88-C3. 8Q. 8000-B2L 98CM. 8100W 88CM. 8018-B3L 308H 316H 347 308L 316L DS: DS: DS: DS: DS: CB: CB: CB: CB: CB: 98. 7000. (Ultra: R-70. 98. 7100 LC). T-115 DS: 7000-A1 DS: 111AC. SB: 308L 316L. II 80Ni1. II 80Ni1 A738-87a B B AR: AR: AR: AR: AR: ER308/308L ER316/316L ER347 ER308LSi ER316LSi A739-81a A744-88a C A B&C B11 B22 CF-8 CF-8M CF-8C CF-3 CF-3M AA: AA: AA: AA: AA: AR: AR: AR: AR: AR: 9018 8018 or 8018W 9018 8018CM. Ultra DS: II 80Ni1. Ultra DS: 88-C3. T-95-B2. CW: 70. 80 All A A&B SA: 86 SA: 83. 88W. ASTM A715-88 50. 2Q. 88W. 7000. SB: 347 308L. 8000Ni2 II 80Ni1. 8000-B2. 10Q A B All B AA: AA: AA: AA: AA: AA: AA: AA: DS: DS: DS: DS: 8018 10018MM 4130 4340 8018 8018C1 10018MM 8018 85-C1. II 100. II 100. 85-C1 150. 7100 LC). 3A. 4130LN A734-87a A SA: 83.p65 9-36 CLASS OR GRADE PREHEAT TEMP. II 71) DS: 9000-C1. 82 AA: 7018 SA: 29S. (Ultra: R-70. CW: 80D2 88-C3. UM 651VF/SA 29S (S. CW: 70. SB: 316L 347.) SA: 95 SA: WS SA: 95 A735-87 A737-87 1A. 14Q 9Q. 7100. 82 SMAW GMAW SAW FCAW/MCAW A724-88 A727-87 A730-81 AA: AA: AA: AA: 8018 T 7018Mo 7018 A732-85 B B C C 36 DS: 111AC. Hi-84 UM 651VF/SA 81. 7100. Hi-84 SA: 120 SA: 82. 7100. E2N. (Ultra: R-70. T-8. 85C1 DS: 111AC. 7100 LC. 7000. 9000C-1. 8018-B3L DS: 85NM DS: T-95-B3. SB: 347 308L. SB: 308L 316L. 7000. SMAW GMAW SAW FCAW/MCAW DS: 111AC. SB: 316L 317L 347. A2Q A AA: 7018 SA: 29S. 7100 LC). AA: 7018 SA: AA: 9018. (Ultra: R-70. 7000. SW-15. 50. 9000-B3L 37 A758-88 B2N. 10P.SA: 612. II 70T-12.GEN-26110_09. TP347 TP304L TP316L TP317L TP321. 7100. II 80Ni1 DS: II 80Ni1.p65 ASTM A757-88a A1Q. II 70. 7100. II 71) DS: 88-C3. II 70T-12. CW: 70. II 70. TP347 ER347 ER308LSi ER316LSi ER347 AA: 8018 AA: 8018C1 SW: 10P+. 60 29S. Ultra A771-88 A774-88 29S. 7100 LC. 7100 LC). 4:02 PM A778-88 80 TP316 TP304L TP316L TP317L TP321. SB: 308L 316L. 82 AA: AA: AA: AA: 8018C1 8018N 8018NM 9018CM. 82 CLASS OR GRADE PREHEAT TEMP. SB: 347 9-37 . SB: 316L 317L 347. 10018 SA: AR: 316H AR: AR: 308L AR: AR: 316L AR: AR: 317L AR: 347 AR: AR: 308L AR: AR: 316L AR: AR: 317L AR: 347 AR: DS: CB: CB: CB: SB: CB: CB: CB: SB: CB: T90C-1. Ultra DS: 111AC. II 71). D1Q1. 8000Ni2 B B AA: T AA: 7018 AA: 7018 SA: 29S. SB: 316L 308L. T-115 DS: 111AC. 45. SW. D1Q3 E1Q. D1N2. SW-14. 9000-B3. E3N All A759-85 A765-87 I II 36. 82 95 ER316/316L ER308LSi ER316LSi 7/10/01. Ultra DS: 85-C1. 82 SA: 120 SA: 29S. B3Q C1Q D1N1. CW: 70. (Ultra: R-70. 7000. (Ultra: R-70. CW: 70. 40. D1N3. 7100. 98CM. B2Q B3N. 82 A769-88 DS: II 110. D1Q2. II 101TM 316L. (Ultra: R-70. 11. II 110 DS: 111AC. CW: W DS: T-98-B3. 82 1 2 3 All A792-86 A793-85 A795-88 38 A816-88 A823-84 A844-87b A852-88a A871-87 A873-87a 1. CW: 70. ASTM A782-87 A B B 120 140 29S. 7100 LC).p65 9-38 CLASS OR GRADE PREHEAT TEMP. 10P. 7000. Ultra CS: 10. 8000-B2. 82 29S. 4:02 PM . 10P. 7000. 2. 11. 11. 7100. 8100W. 10P SA: NA: 99. SW. SW-15 SW: 10P. CW: 70.SA: 612. 82 SMAW GMAW SAW FCAW/MCAW A787-84b All A&B (If Galvanized) 50 & 60 All A A B WS WS 29S. 7100. 8100W. SW-15 SW: 10P+. 3. Ultra CS: 10. T-95-B3. 9000-B3 DS: T-8. 7100 LC). 82 29S. 8018-B3L 7/10/01. 9000-B3L AA: 9018CM AA: T SA: AA: 12018 SA: SW: 10P+.55 AA: 8018W SA: AA: 8018W SA: AA: 9018CM. 550 AR: OK 92.SA: 612. CW: W DS: 88W. SW-14. 55. 15 NC: 55 DS: 88W. SW-14. SW. SW-14 SA: AR: 308H AR: SW: 10P+. 10P SA: SW: 10P+. 4 DS: 88CM. 82 ER308LSi 29S. (Ultra: R-70. 15 CB: 308L. T-85-B2 DS: 98CM. 9000-B3. SB: 308L DS: 111AC.GEN-26110_09. 15 CS: 10. .. 10-2 English/Metric Impact Strength .........................COVERSION TABLES Section 10 DESCRIPTION PAGE English/Metric Tensile and Yield Strength ....... 10-8 10-1 GEN-26110_10................................................ 10-5 General Conversion Factor ........ 10-3 English/Metric Gas Flow Rates ..............................................p65 1 7/10/01.......... 10-6 Periodic Table ........ 4:02 PM ....................... 10-4 Hardness Conversion Table ...... 7911 606.6847 20.2633 117.2645 510.1588 386.0544 220.7375 282.7382 544.6318 158.4229 634.00689512 = MPa ksi x 6.0004 199.5278 558.0015 592.3177 641.6330 551.8423 144.1056 193.1068 586.6322 289.1064 455.3685 110.4746 365. 4:02 PM Conversion Formulas: psi x .5794 27.7899 213.8955 337.4753 627.0540 524.0536 393.5270 296.2113 317.3165 310.2637 48.3701 434.0528 131.8435 537.6326 420.GEN-26110_10.8439 668.0532 262.5281 689.6862 62.8959 468.5810 2 3 4 5 6 7 8 9 10-2 0 psi ksi 2 0 10 20 0.7379 60 70 80 413.5798 358.8951 30 40 50 206.3693 372.4214 172.89512 = MPa MPa x 145.3169 241.9476 137.6850 351.1060 324.1072 655.4738 103.7914 55.8427 275.5802 489.4742 34.3161 179.4225 565.14504 = ksi .6858 613.4749 496.5790 96.9491 661.1581 124.0000 68.8431 406.7386 675.1596 448.0012 461.8963 599.p65 English/Metric Tensile Strength/Yield Strength Conversion Chart Pounds per square inch (psi) to kilopascals (kPa) Thousand pounds per square inch (ksi) to megapascals (MPa) 1 kPa (kN/m2) MPa (MN/m2) 6.6854 482.4221 234.5266 165.2648 441.9483 399.8967 13.8948 75.3173 572.3689 41.1592 517.7907 475.4757 7/10/01.2124 648.2641 379.0019 427.6334 682.5806 90 100 620.7371 151.0008 330.2116 248.9487 530.5274 227.7895 82.4217 303.6843 89.3697 503.04 = psi MPa x .9480 268.7903 344.2120 579.1584 255.2109 186. read joules in column A.158 14.12 110.12 57.944 1. ft-lbs.28 148.363 44.English/Metric Impact Strength Conversion Chart Find the impact strength to be converted in column B.406 18.373 27.845 28.485 25.80 192.317 28.16 93.069 24.96 125.20 129. cfh 72. Example: Convert 20.195 L/min 0.947 43.16 40.597 24.12 163. 10-3 GEN-26110_10.36 167.56 82.723 47.934 18.475 42.677 31.799 12.20 23.92 195.891 44.04 197.56 188. to joules 20 0.56 29.911 10. If in ft-lb.08 44.472 0.607 7.778 46.28 95.832 3.60 12.644 40.508 33.990 17.901 27.40 97.495 8.574 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 16.182 22.248 4.733 30.036 33.16 199.980 34.215 13.84 16.96 178.20 182.789 29.957 26.40 44.52 46.36 114.68 31.766 21.80 33.44 186.72 173. in column C.855 11.079 7.60 118.551 8.32 25.307 45.20 76.355818 = joules joules x .08 21.48 169.238 21.32 78.48 63.737562 = ft-lbs.719 5.64 207.64 101.383 10.135 6.452 34.91 joules L/min cfh 142.96 19.81 joules 27.429 26.564 33.36 61.251 46.6 ft-lbs.532 42.88 159.84 122.1 joules 0.28 201.00 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 L/min 31.350 19.52 205.340 36. If in joules.08 180.191 5.743 13. x 1.92 36.16 146.172 39.653 23.116 40.44 133.541 25.40 150.92 89.888 2.p65 3 7/10/01.518 16.835 45.88 53.664 6.32 131.228 38.304 3.284 37.710 22.060 41.271 12.76 103.686 14.294 20.40 203.462 17.68 190.416 1.419 43.56 135.96 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 ft-lbs.92 = = = 27.12 4.44 80.396 35.52 152.327 11.587 41.00 55.04 91.125 23.6 20.439 9.76 156. ft-lbs.68 84.48 116.812 37.205 30.76 50.28 42.868 36.32 184.60 171.72 14.52 99.84 69.822 20. 4:02 PM .149 Conversion Formulas: ft-lbs.80 139.756 38.88 212.102 15.72 120.24 6.00 161.003 42.04 144. Fractional strengths over 10 and all strengths over 130 can be calculated by addition.621 32.023 8.6 cfh 2. read ft-lb.261 29.878 19.24 59.776 4.967 9.24 165.013 25.631 15.08 127.24 112.48 10.88 106.64 154.046 16.68 137..64 48.76 209.44 27.097 32.04 38.60 65.360 2.84 175.80 86.00 108.36 8.700 39.72 67.924 35. 891 44.003 42.957 26.462 17.56 29.868 36. 4:02 PM .88 53.373 27.271 12.84 69.182 22.710 22.363 44.24 112.48 10.12 = cfh 10-4 GEN-26110_10.360 2.888 2.294 20.508 33.102 15. If in L/min.76 50.24 6.52 99.574 cfh 72.48 169.00 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 L/min 31.944 1.013 25.350 19.16 199.44 186.307 45.036 33.12 57.317 28.149 cfh 142.911 10.80 86.564 33.429 26.934 18.68 137.32 25.80 192.238 21.195 Conversion Formulas: cfh x .64 48.551 8.48 63.215 13.40 203.00 108.08 127.518 16.778 46.20 129.304 3.56 135.44 133.340 36.327 11.04 38.40 44.158 14.832 3.96 19.92 36.686 14.12 110.p65 4 7/10/01.485 25.653 23. read L/min in column to right.52 46.261 29.96 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 L/min 0.947 43.822 20. read cfh in column to left.88 106.475 42.80 139.36 61.439 9.00 55.68 190.36 114.023 8.248 4.135 6.36 167.756 38.719 5.56 82.60 118.980 34.16 146.228 38.96 178.24 59.383 10.631 15.12 4.48 116.68 84.12 163.532 42.52 205.40 97.416 1.284 37.251 46.799 12.743 13.16 93. cfh 2.597 24.92 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 L/min 16.72 67.733 30.046 16.607 7.541 25.172 39.32 131.060 41.76 156.84 122.60 12.32 78.878 19.766 21.64 207.92 195.08 21.English/Metric Gas Flow Rate Conversion Chart Find the flow rate to be converted in the center column.44 27.855 11.700 39.32 184.04 91.64 101.08 180.52 152.901 27.84 175.36 8.88 159.88 212.069 24.96 125.125 23.845 28.789 29.28 95.80 33.205 30. If in cfh.452 34.776 4.76 103.72 14.097 32.396 35.621 32.56 188.924 35.406 18.644 40.60 171.68 31.16 40.64 154.20 182.20 76.44 80.00 161.40 150.990 17.472195 = L/min L/min x 2.419 43.116 40.28 201.723 47.08 44.04 197.472 0.677 31.72 120.664 6.92 89.04 144.28 42.24 165.76 209.60 65.28 148.587 41.079 7.835 45.84 16.812 37.967 9.72 173.495 8.191 5.20 23. 75 5.60 3.40 2. dia.60 2.70 4. ROCKWELL C B 100 kg.30 3.35 2.00 5.70 5.05 3. ball No.10 3.45 4.20 3.00 898 857 817 780 745 712 682 653 627 801 578 555 534 514 495 477 461 444 429 415 401 388 375 363 352 341 331 321 311 302 293 285 277 269 262 255 248 241 235 229 223 217 212 207 202 197 192 187 183 179 174 170 166 163 159 156 153 149 146 143 140 137 134 131 128 126 124 121 118 116 114 112 109 107 105 103 101 99 97 95 1150 1050 960 885 820 765 717 675 633 598 567 540 515 494 472 454 437 420 404 389 375 363 350 339 327 316 305 296 287 279 270 263 256 248 241 235 229 223 217 212 207 202 197 192 187 183 179 174 170 166 163 159 156 153 149 146 143 140 137 134 131 128 126 124 121 118 116 114 112 109 107 105 103 101 99 97 95 70 68 66 64 62 60 58 57 55 53 52 50 49 47 46 45 44 42 41 40 38 37 36 35 34 33 32 31 30 29 26 26 25 24 23 22 21 20 18 17 16 15 13 12 10 9 8 7 6 4 3 2 1 120 119 119 117 117 116 115 115 114 113 112 112 110 110 109 109 108 108 107 106 105 104 104 103 102 102 100 99 98 97 96 96 95 94 93 92 91 90 89 88 87 86 85 84 63 82 61 80 79 78 77 76 74 73 72 71 70 69 68 67 66 65 64 62 61 60 59 57 56 106 100 95 91 67 84 81 78 75 72 70 67 65 63 61 59 57 55 54 52 51 49 48 46 45 44 43 42 40 39 38 37 37 36 35 34 33 32 31 31 30 30 29 28 28 27 27 26 26 25 25 24 24 23 23 22 22 21 21 21 20 20 440 420 401 334 368 352 337 324 311 298 287 276 266 256 247 238 229 220 212 204 196 189 182 176 170 165 160 155 150 146 142 138 134 131 128 125 122 119 116 113 110 107 104 101 99 97 95 93 91 89 87 85 83 82 80 78 76 75 74 72 71 70 68 66 65 64 63 62 61 60 59 58 56 56 54 53 52 51 50 49 10-5 GEN-26110_10.20 4. Strength 1000 psi. 4:02 PM .90 3. load Tensile 120° Diamond 1/16 in.95 4.95 6. 150 kg.50 5.25 4.15 3.55 3. load Hardness 10 mm.90 2.35 3.10 4. in mm.25 5.05 5.60 5. Vickers or 3000 kg.30 2.65 5.80 4.10 5.40 3.p65 5 7/10/01.60 4.80 5.20 5.15 2..60 2.30 4.25 3.85 2.40 5.45 5.75 4.95 5.45 3. Cone ball Scleroscope No.90 5.80 3.55 2.50 4.85 5.05 4.05 2.00 4.70 3.25 2.65 4.50 3.20 2.50 2.30 5.95 3.90 4.35 5.65 2.35 4.55 4.75 2. 2.85 4.85 3.15 5.10 2.45 2.Hardness Conversion Chart BRINELL Dia.65 3.55 5.70 2.40 4.75 3.00 3.15 4. load Firth Hardness No. 80665 0.4 2.35582 0.03774 304.8 30. TO CONVERT FROM ksi MPa ft-lbs J ft-lbs kg-m kg-m J psi MPa ft ft ft in in in mm cm m mm cm m kg lbs lbs/ft to to to to to to to to to to to to to to to to to to to to to to to to to MPa ksi J ft-lbs kg-m ft-lbs J kg-m MPa psi mm cm m mm cm m ft ft ft in in in lbs kg kg/meter Multiply ksi by Multiply MPa by Multiply ft-lbs by Multiply Joule by Multiply ft-lbs by Multiply kg-m by Multiply kg-m by Multiply Joule by Multiply psi by Multiply MPa by Multiply ft.37 2.23301 9. by Multiply millimeter by Multiply centimeter by Multiply meter by Multiply millimeter by Multiply centimeter by Multiply meter by Multiply kilogram by Multiply pounds by Multiply pounds/foot by 6. by Multiply ft.03937008 0. but definitely not the only.p65 6 7/10/01.0068948 145.48 0.453597024 1. calculation methodology for each of the suggested conversions.1019716 0. 4:02 PM . by Multiply ft.3048 25.48817 10-6 GEN-26110_10.737562 0. by Multiply in.GENERAL CONVERSION FACTORS The following conversion formulas provide one.14503774 1.54 0.138255 7.8948 0.00328084 0.2046 0.0328084 3. by Multiply in. by Multiply in.3937 39.2808 0.0254 0. 4:02 PM .GENERAL CONVERSION FACTOR EXAMPLES These examples of the use of the comversion factors on the previous page are provided as guidelines only and do not represent actual product values.00 = 3.75 135 36 304.8 30.44 = 0.903355 = 20.78 = 2.48 1 100 100 1 5 6.91 = 1.37 = 11. FOR EXAMPLE 92.0 = 2.05 = 342.98983 kg-m = 634.95 = 0.p65 7 7/10/01.5 0.3 = 42.00 = 1.28 = 3.3 = 91954 = 1829 = 91.91 = 19.9 15 147 92000 634 6 3 3 0.1 = 58.1 635 43 58 21 2.533 MPa psi mm cm m mm cm m feet feet feet inch inch inch lbs kg kg/m Mpa ksi J ft-lbs kg-m ft-lbs 10-7 GEN-26110_10.37 = 39.358 ksi MPa ft/lbs J ft-lbs kg-m kg-m J psi MPa ft ft ft in in in mm cm m mm cm m kg lbs lbs/ft = 635 = 92.94 = 39.97573 = 147.9 = 0.0998 J = 14. 4:02 PM .p65 8 7/10/01.PERIODIC TABLE Elements with their symbol and atomic number Symbol Ac Al Am Sb Ar As At Ba Bk Be Bi Bh B Br Cd Ca Cf C Ce Cs Cl Cr Co Cu Cm Dy Es Er Eu Fm F Fr Gd Ga Ge Au Hf Ha Hs He Ho H In I Ir Fe Kr La Lr Pb Li Lu Mg Mn Element Actinium Aluminum Americium Antimony Argon Arsenic Astatine Barium Berkelium Beryllium Bismuth Bohrium Boron Bromine Cadmium Calcium Californium Carbon Cerium Cesium Chlorine Chromium Cobalt Copper Curium Dysprosium Einsteinium Erbium Europium Fermium Fluorine Francium Gadolinium Gallium Germanium Gold Hafnium Hahnium Hassium Helium Holmium Hydrogen Indium Iodine Iridium Iron Krypton Lanthanum Lawrencium Lead Lithium Lutetium Magnesium Manganese Atomic Number 89 13 95 51 18 33 85 56 97 4 83 107 5 35 48 20 98 6 58 55 17 24 27 29 96 66 99 68 63 100 9 87 64 31 32 79 72 105 108 2 67 1 49 53 77 26 36 57 103 82 3 71 12 25 Symbol Mt Md Hg Mo Nd Ne Np Ni Nb N No Os O Pd P Pt Pu Po K Pr Pm Pa Ra Rn Re Rh Rb Ru Rf Sm Sc Sg Se Si Ag Na Sr S Ta Tc Te Tb Tl Th Tm Sn Ti W U V Xe Yb Y Zn Zr Element Meitnerium Mendelevium Mercury Molybdenum Neodymium Neon Neptunium Nickel Niobium Nitrogen Nobelium Osmium Oxygen Palladium Phosphorus Platinum Plutonium Polonium Potassium Praseodymium Promethium Protactinium Radium Radon Rhenium Rhodium Rubidium Ruthenium Rutherfordium Samarium Scandium Seaborgium Selenium Silicon Silver Sodium Strontium Sulfur Tantalum Technetium Tellurium Terbium Thalium Thorium Thulium Tin Titanium Tungsten Uranium Vanadium Xenon Ytterbium Yttrium Zinc Zirconium Atomic Number 109 101 80 42 60 10 93 28 41 7 102 76 8 46 15 78 94 84 19 59 61 91 88 86 75 45 37 44 104 62 21 106 34 14 47 11 38 16 73 43 52 65 81 90 69 50 22 74 92 23 54 70 39 30 40 10-8 GEN-26110_10. p65 9 7/10/01. 4:02 PM .NOTES 10-9 GEN-26110_10. Ontario L5T 1X9 Canada Phone 905-670-0220 • Fax 905-670-4879 The information contained herein is based on data and information developed in the laboratories of The Esab Group. EXPRESS OR IMPLIED. Inc. (“Seller”). GEN-26131 07-2001 GEN-26110_10. including without limitation. foreign or domestic. INCLUDING.ESAB Welding & Cutting Products Equipment and Cutting Systems: 411 S. BUT NOT LIMITED TO. any use in a commercial process not controlled by the Seller. EXCEPT AS EXPRESSLY STATED IN SELLER’S SALES CONTRACT OR SALES ACKNOWLEDGMENT FORM.p65 10 7/10/01. THE SELLER MAKES NO WARRANTIES. and any use in violation of any existing patent. South Carolina 29501-0545 Phone 803-669-4411 • Fax 803-664-4258 Welding Filler Metals: 801 Wilson Avenue Hanover. but is presented without guarantee or warranty and the Seller makes no recommendation for and disclaims any liability incurred from any use thereof. Ebenezer Road. 4:03 PM . Pennsylvania 17331-1058 Phone 717-637-8911 • Fax 717-637-9859 In Canada: 6010 Tomken Road Mississauga. or of applicable laws and regulations. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Florence.
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