CLIENT: CONSULTANT: MAIN CONTRACTOR: MEP CONTRACTOR: Sign: Reviewed & Approved By: Sign: Date: Project Manager Al HIKMA TOWER FRESH AI R HANDLI NG UNI T I NSTALLATI ON Clause Revision Date Subject of Amendment ITP REF. ITP/06 I NSPECTI ON & TEST PLAN REVISION 3 ISSUE DATE 12.07.2010 Revision History Prepared By: Date: Jayson F. Samia Project Engineer Konudula R. Rao CSCEC CHINA STATE CONSTRUCTION AL HIKMA TOWER A A.1 Operating noise level Fan Performance rating and power consumption data A.2 Mechanical Strenth of the Casing: Class 2A Casing Leakage (-400 Pa to 700 Pa): Class B Thermal Transmittance: Class T2 Thermal Bridge Factor: Class TB2 Filter By-pass Facor: Class F9 Project requirements stated in Mechanical Specification, Section 15850, Pages 1 -5 A.2.1 Factory Test Report Factory / Manufacturer Acceptance Procedure, Mechanical Specification, Division 15, Section 15850 As per Acceptance Criteria FRESH AI R HANDLI NG UNI T I NSTALLATI ONS Manufacturing Equipment capacities, maximum motor H.P, static pressure as per the appoved shop drawings and schedule of quantity. (Spec/Standard) Equipment Schedule, Complete set of units such as mixing box, filter section, cooling coil, electric heater & fan. Additonal with Heat recovery wheel, heat pipes and necessary empty section for access doors & return air fan. ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA I NSPECTI ON & TEST PLAN NO. Material Approval TESTING / INSPECTION REQUIRED REFERENCE DOCUMENT FREQUENCY of INSPECTION & TESTING RESPONSIBLE Mechanical Specification, Division 15, Section 15850 Pre - Installations Check A.1.1 Fresh Air Handling Unit DA: Document Approval DR: Document Review DT: Document Transmittal N: Notification Point H: Hold Point S: Surveillance Point 2 of 6 CSCEC CHINA STATE CONSTRUCTION AL HIKMA TOWER FRESH AI R HANDLI NG UNI T I NSTALLATI ONS (Spec/Standard) ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA I NSPECTI ON & TEST PLAN NO. TESTING / INSPECTION REQUIRED REFERENCE DOCUMENT FREQUENCY of INSPECTION & TESTING RESPONSIBLE A.3 Manufacturer's manual instructions A.4 B Vibration Isolators to be provided as per the approved requirement Ensure proper clearance Assembled, or in packages, placed on closed pallets and properly marked Clean, free from any damage components, enclosure and finish. Complies to Particular Specification for Concrete Works Material Delivery A.3.1 Material Delivery to site Mechanical Specification, Division 15, Section 15850 Visual and Physical Check Check / verify defelection under load to ensure loading is within specific range. As per Method Statement (Concrete Works) Check neprene pad (base) mounted properly. Check also for tightness & and alignment. Drawing Approval B.1 Inspection for installation of Concrete Plinth Particular Specification for Concrete Works Visual and Physical Check Preparation, review and verification Shopdrawings for FAHU Installation _ General Specification Sec. 01340, General C General Specification, Section 01340, General C A.4.1 Installation Procedures _ DA: Document Approval DR: Document Review DT: Document Transmittal N: Notification Point H: Hold Point S: Surveillance Point 3 of 6 CSCEC CHINA STATE CONSTRUCTION AL HIKMA TOWER FRESH AI R HANDLI NG UNI T I NSTALLATI ONS (Spec/Standard) ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA I NSPECTI ON & TEST PLAN NO. TESTING / INSPECTION REQUIRED REFERENCE DOCUMENT FREQUENCY of INSPECTION & TESTING RESPONSIBLE Check for proper supports and fittings Complete unit assembly Check Duct connections as per the approved shop drawings Check Chilled Water Pipe connections as per the approved shop drawings Heaters and coolers connections Outlet condensate connections Check Filters connections Check BMS/ Fire Alarm Connections as per the approved requiement Coordinated with other services Access for maintenance As per manufacturer's installation instructions & Method Statement Check the connection of Terminal output from FAHU to Fire Alarm System control relay in normally open terminals. Check mounting position, alignment and proper arrangement. B.2 Inspection for complete installation of Fresh Air Handling Unit Mechanical Specification, Division 15, Section 15850 Visual and Physical Check DA: Document Approval DR: Document Review DT: Document Transmittal N: Notification Point H: Hold Point S: Surveillance Point 4 of 6 CSCEC CHINA STATE CONSTRUCTION AL HIKMA TOWER FRESH AI R HANDLI NG UNI T I NSTALLATI ONS (Spec/Standard) ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA I NSPECTI ON & TEST PLAN NO. TESTING / INSPECTION REQUIRED REFERENCE DOCUMENT FREQUENCY of INSPECTION & TESTING RESPONSIBLE Conformity of the voltage and frequency of a supply network Permisible fluctuation of the supply voltage and its frequency Control System connections Rotary exchange drive unit connections Electric supply heater connections Connection of the protection thermostat Earthing & grounding connections As per manufacturer's installations instructions C Complete unit installation Filter Conection in order. Air dampers connections Cleaned water system Electrical and control connections. Insulation resistance level value. As per Method Statement Electrical Connections as per local electrical rules & regulations) Rotation of impeller,impeller freeness, belt alignment, all movable parts and other parameters Visual and Physical Check Pre Operational Inspection Mechanical Specification, Division 15, Section 15850 PRE- OPERATIONAL INSPECTION C.1 B.3 Inspection for electrical connections Mechanical Specification, Division 15, Section 15850 Visual and Physical Check DA: Document Approval DR: Document Review DT: Document Transmittal N: Notification Point H: Hold Point S: Surveillance Point 5 of 6 CSCEC CHINA STATE CONSTRUCTION AL HIKMA TOWER FRESH AI R HANDLI NG UNI T I NSTALLATI ONS (Spec/Standard) ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA I NSPECTI ON & TEST PLAN NO. TESTING / INSPECTION REQUIRED REFERENCE DOCUMENT FREQUENCY of INSPECTION & TESTING RESPONSIBLE D Cooling and heating capacity Measurements of air flow and dry Flow measurements Temperature measurements Sequence of opeartion on BMS Connection shall be as per the approved requirements As per Method Statement Power Consumptions (measurements of incoming voltage and input current) TESTING Wet bulb temperatures of air entering and leveling the coil D.1 Operational Test Mechanical Specification, Division 15, Section 15850, page 6 Check running current, air flow vent, vibration and other parameters DA: Document Approval DR: Document Review DT: Document Transmittal N: Notification Point H: Hold Point S: Surveillance Point 6 of 6