ESCO Castlip

ESCO EverSharp Cast Lip System™ For Hydraulic Machines With the Posilok Plus Tooth System ® escocorp. most challenging applications. field-tested wear solutions and ground engaging tools for the toughest.com . 2 www. reducing costs and improving continuously – ESCO is a global leader in providing customers with Quality.ESCO Corporation With a history of proprietary products and a reputation for engineering and metallurgical expertise. dredging and other industrial applications. Europe and Asia – and licensees in key markets around the world – ESCO Engineered Products is the customer’s choice for premier. Value and Speed. ESCO Engineered Products With manufacturing facilities throughout North and South America. By designing better products. ESCO also produces a wide array of critical components for the aerospace and power-generation markets. construction. ESCO is a leading manufacturer of technically-rich ground engaging tools and durable wearparts for mining. eliminating waste. offering improved safety.escocorp. reliability and penetration. the EverSharp lip system is not only tremendously strong. Cast in premium ESCO alloys.EverSharp™ Cast Lip System With ever increasing power and demanding conditions. ESCO's EverSharp cast lip system for mining applications is the answer. The ESCO Posilok® Plus tooth system with its hammerless locking device is standard. but designed for increased safety and excellent performance. Features and Benefits Improved safety • Hammerless point locking mechanism with the ESCO Posilok Plus tooth system • Reduced shroud weight for easier handling Enhanced Strength and Reliability • 20% decrease in peak stress for increased lip service life • Cast shroud mounting base maintains proper fit longer EverSharp hinge-lock • Back drag stabilization reduces chance of shroud breakage Reduced Drag and Fuel Consumption Cast lip Lifting eyes • Increased nose angle reduces wear on the rear of adapter • Lip and shroud bottoms moved up to reduce drag and improve penetration • Improved lip assembly profile for more efficient bucket curl and filling Cast shroud base Slim profile EverSharp shroud Reduced Maintenance Posilok Plus tooth system • Replaceable shroud mounting base lasts longer and is easy to replace • Hinge-lock design allows for easier shroud removal • Improved profile reduces component wear 3 www.com . today's large hydraulic mining machines require a lip system with exceptional strength and reliability. When replacement is needed. it can be done with minimal welding that does not require templates or grinding shroud fit surfaces. The lip bottom and shroud are moved up and out of the wear path to reduce wear and allow a more efficient bucket curl. The result is reduced maintenance. making the EverSharp lip offering lighter and stronger than the ESCO Loadmaster® lip system.escocorp. 4 www. Two cast locking mechanisms are hinged together and held firmly in place with a Torque Wedge pin that is easily installed and removed with a hex head drive tool.com . Torque Wedge™ pin EverSharp hinge-lock Cast shroud nose EverSharp shroud The EverSharp shroud locking system is easy to use and extremely reliable. The hinged design is the key feature allowing easier installation and removal. Profile moved up to reduce heeling Nose angle increased to move adapter bottom out of the wear path Elevated shroud profile reduces drag Unique Shroud System with a Hammerless Lock The EverSharp cast shroud base is significantly harder than the lip surface and maintains the fit geometry through multiple shroud replacements. improved fuel economy and better productivity. FEA analysis was used to optimize the stress distribution.EverSharp™ Cast Lip System Innovative Lip and Wear Part Design Lip Profile and GET Placement Optimized The EverSharp lip profile reduces wear and improves bucket loading. draglines and cable shovels. Easy to Use/Low Maintenance • Torque Wedge™ pin screws in clockwise for easy installation and removal • Plug keeps fines from building up in the hex recess of the pin • Changes are performed with a standard size hex Fully stabilized nose Greater Productivity • Two-piece system enables efficient use of wear metal and minimizes downtime • Slim profile delivers greater penetration • Longer wear life and greater impact resistance with ESCO superior alloys Hammerless locking pin Optional wear caps provide additional protection Lifting eye for easier handling Reliability • Fully stabilized nose provides reliable. The Posilok Plus system provides the same strong reliability of the ESCO Posilok system but with the safety of a hammerless locking device. wear life. excavators. robust fit • Fit relationship and secure lock minimize chance of breakage or failure Slim profile for maximum penetration • Superior fatigue resistance allows the product to keep working when others fail 5 www.Posilok Plus Mining Tooth System ® Features and Benefits Improved safety • Hammerless locking system • Installation and removal of the lock requires minimal manual effort ESCO. safety and ease of use.escocorp. presents the latest innovation in tooth systems for demanding mining applications. The Posilok Plus system will be available to fit mining class hydraulic face shovels. the proven leader in mining wear parts. Cast in premium ESCO alloys.com . Posilok Plus offers an unprecedented combination of performance. low impact conditions. high abrasion applications. 112. Superior performance in the most demanding conditions. 112. TKRXL*: 92. TKHM*: 122.Posilok Plus Mining Tooth System ® Point Shapes Hydraulic Excavators and Face Shovels TKHM/TKHMA: General purpose sharp profile point with excellent penetration for moderate abrasion and impact. TKA: 122 *Point shapes for wear cap adapters 6 www. TKHMA*: 92. Shape and Size Offering Available Now – TKAT: 92. TKTVLB: Long split bit for easy penetration on low impact. TKRML: Long mining point with exceptional strength and maximum wear life for extreme conditions. Slightly paneled for self-sharpening. TKH/TKHA: Centerline point for high abrasion applications. 122. 112. TKRXL*:122 Available in the second half of 2009 – TKRML: 92. 112. 122. 112.escocorp. below centerline point for high impact. Ideal for shaving layered or stratified materials TKAT: Heavy-duty. high abrasion applications. Draglines TKTVP: For highly abrasive. TKHA: 92.com . TKTL: General purpose sharp profile point for moderate impact and abrasive conditions. non-reversible. TKTV: 122. TKRXL: Long point provides superb balance of abrasion resistance and penetration for tough applications. Profile similar to TKAT. Profile similar to TKRML. TKTVP: 92 TKTL: 92. TKH: 112. TKPL: 92. and improve continuously. ensure safety.escocorp.com . From boardroom to break room. Continuous QVS assessment of each ESCO facility worldwide is based on the following criteria: Quality • Metal industry expertise • Capability to identify.Quality. drive down costs. from office to plant floor – ESCO employees strive to reduce waste. The result: ESCO production output meets strict specifications and offers customers superior flexibility and value. decrease lead times. Value and Speed ESCO’s culture of Quality. standardize production techniques. These business practices also create sustainable economic. environmental and social benefits for our employees and in the communities where we operate. eliminate and prevent defects at the source • Operational stability • Established culture of continuous improvement • Production process excellence • Total material traceability • In-house metallurgical testing • Foundry operations: ISO 9001 certified Value • Quick reaction to changes in customer demand • Reduced cost of ownership through enhanced product performance • Products which are easier and safer to replace than the competition’s • Longer wear life than competitors • Engineering expertise and product support Speed • Electronic link to customer order processes • Real-time customer access to supply chain data • Rapid prototyping capability • Global supply chain management 7 www. Value and Speed (QVS) and lean manufacturing is integral to everything we do. .215 Distrito Industrial Paulo Camilo. Belgium PH: 32. CEP 32530-480 Caixa Postal 256 Betim. Africa.523. Commonwealth of Independent States Rue des Fours à Chaux 7080 Frameries. Engenheiro Gerhard Ett.escocorp. All other brand or product names are trademarks of their respective holders.1200 Europe.228.65.com ESCO Corporation is the preferred provider of technically rich metal components and wear solutions for industrial applications.2141 Latin America Av.3539.. Minas Gerais Brazil PH: 55 31.5858 © 2009 ESCO Corporation.611. All Rights Reserved. www. P3021MIN01L0909 . Middle East. North America 2141 NW 25th Avenue Portland.6733. 1. ESCO has over 40 locations and affiliates worldwide. OR 97210 PH: 800.555 Asia Pacific 1 Scotts Road. Number 16-08 Singapore 228208 PH: 65.3795 | 503.