ergonomic workplace design elements

EcoShape The Next Dimension in Tubular Framing Systems2.0 too. f All connectors can be combined with the EcoShape D28L and D28L/N10 round tubes. 3 842 538 281 (2011-04).0 | Tubular Framing System EcoShape: Easy3 – Versatile. f Integrated poka yoke system for easy and secure connector installation – Twist locks for secure joints – Positive interlocking connections f All connectors are suitable for use in building ESD-conductive systems. you can build custom structures that require very few components.   91). Planning is easy. efficient With EcoShape. thanks to the new MTpro design software and the need for only a few standard parts. as well as the D28 round tube (“Manual Production Systems 4. 3 842 541 818 (2011-10) . Bosch Rexroth AG.0” catalog.2 EcoShape 2. simple. N10 round tube 00134986_a 7 Parallel connector 00134979 12 N10.Tubular Framing System | EcoShape 2. accurate planning with MTpro 4 3 17 4 1 1 5 12 18 1 6 6 10 19 1 10 8 4 2 6 20 00139145 11 1 D28L round tube 00134985_a 6 90° connector 00134978 11 N10. 30 adapter 00134984 17 Polymer Variofix block 00139136 3 Cover profile 00134988 8 45° connector 00134980 13 XLean holder adapter 00139092_kl 18 Diecast zinc Variofix block 19 Bumper for D28 round tube 20 45x45L profile 00110923_a 00139137 00139138 4 Cap 9 Cross connector 14 D28/N10 tube clip 00134981 00139139 00134995 5 D28L threaded sleeve 00134991 10 0°-90° connector 00134982 15 N8. 3 842 541 818 (2011-10) . 45 adapter 00134983 16 0°-90° D28 connector 00139135 2 D28L.0 3 Fast. N10 adapter 00139134 Bosch Rexroth AG. for example in the area of ergonomics. The assembly line can be improved and expanded at any time in line with the kaizen philosophy. The combination of lean production and ergonomics results in an unbeatable strategy to help you achieve short production runs and reduced costs. No further ESD elements are required – with EcoShape you have everything in a single package. For the design and planning of EcoShape tubular framing systems we recommend MTpro! More information can be found on page 13.0 | Tubular Framing System The 19 standard components are designed in accordance with the poka yoke principle. making them quick to assemble and prohibiting any faulty connections. Aluminum profiles are reusable. f The connection elements allow for a length tolerance. 3 842 541 818 (2011-10) . The system allows you to quickly and economically plan and build flow racks. f All of the connectors establish a positive interlocking connection between the profiles for a secure fit. The ergonomic accessories found in the MPS program can also be used with all EcoShape workstations and flow rack systems. including in the area of ergonomics. perpendicular. Ergonomics f Two aluminum tubular profiles give your construction the required stability. material shuttles. ESD conductivity All EcoShape systems are ESD-conductive and suitable for use in ESD-sensitive areas. Bosch Rexroth AG. making them ideal for long-term use and for reuse in new systems. f The new Variofix blocks let you attach stable surface elements quickly and inexpensively f EcoShape can be combined with the range of components from the Manual Production Systems (MPS) line. All connection elements are made such that the anodic coating on the aluminum profiles is broken to ensure ESD conductivity throughout the system without the need for risky extra cabling. EcoShape unites low investment expenditure with high flexibility and quality. f The ability to combine all components with one another gives you great flexibility with just a few components. f With just six connectors you create any imaginable connection between two EcoShape profiles – parallel. f For even greater stability you can combine EcoShape with the modular aluminum framing system. workstations and any other frame systems to meet your specific needs. You can use this versatility to expand system functionality. or at any desired angle.4 EcoShape 2. greatly facilitating cut-to-size and assembly work. using the small number of standard components. e Aluminum is environmentally friendly and up to 99% recyclable. f The tubes and connectors will neither rust nor wear. 0 5 Bosch Rexroth AG. 3 842 541 818 (2011-10) .Tubular Framing System | EcoShape 2. 3 842 541 818 (2011-10) 6 00134990 39 .95 cm3 0.95 cm3 0.97 cm4 0.33 cm4 0.3 17. 5 D28L threaded sleeve 20 3 842 541 185 ESD 00134991 Bosch Rexroth AG. gray 3 16 . 4 Cap 20 3 842 541 195 ESD 00139147 Threaded sleeve (5) f For integrating a leveling foot or caster Material: PA66. 3 842 996 191/L 3 842 541 211 00134985 m D28L.63 cm2 1.6 EcoShape 2. N10 50 to 5600 5600 LE 1 20 No.5 L (mm) 3 Slide rail 2000 10 No.0 | Tubular Framing System D28L round tube (1) f 4 interfaces for attaching EcoShape connectors Material: aluminum 1 28 A lx ly Wx Wy L = = = = = = 1.71 kg/m 8 L (mm) 2 Round tube D28L.48 kg/m L (mm) 1 Round tube D28L 50 to 5600 5600 LE 1 50 No.33 cm4 1.8 cm2 1.41 cm3 0. black 4 ESD No. 3 842 996 192/L 3 842 541 213 00134986 Slide rail (3) f For creating a simple conveyor track or manual slide section by clipping slide rail onto a D28L round tube Material: PVC.84 cm3 1.17 cm4 1. N10 round tube (2) f A 10 mm slot for mounting accessories from the modular aluminum framing system Material: aluminum 2 Ø2 10 A lx ly Wx Wy m L = = = = = = 2. 3 842 541 196 00134987 Cap (4) Material: PA66. black 5 M L 1 2 ESD No. 7 Nm) 16-0. 10 0°-90° connector 34 00135001 00134972 20 3 842 541 178 ESD Bosch Rexroth AG. 8 45° connector A 34 57 . tightening torque 8. M6 x 25. ISO 4762. tightening torque 8. ISO 4762. ISO 4762.5 ESD No. tightening torque 8. M6 x 25.5 Material: diecast zinc Scope of delivery: includes mounting material (screw.7 Nm) 7 34 A-A A ESD No.5 22-0. ISO 4762.7 Nm) 9 34 A-A A ESD No. M6 x 25.1 20 3 842 541 175 ESD 00134980 00134970 Cross connector (9) Material: diecast zinc Scope of delivery: includes mounting material (screw. 45 00134981 00134971 34 A 9 Cross connector 20 3 842 541 181 ESD 0°-90° connector (10) Material: diecast zinc Scope of delivery: includes mounting material (screw.5 A 45 . M6 x 25. tightening torque 8. 3 842 541 818 (2011-10) 105 180° . 56 00134979 00134969 34 A 7 Parallel connector 20 3 842 541 183 ESD 22-0.7 Nm) 10 90° 90° 16-0. ISO 4762. 6 90° connector A 00134978 00134968 20 ESD 3 842 541 173 34 Parallel connector (7) Material: diecast zinc Scope of delivery: includes mounting material (screw.7 Nm) 16-0.Tubular Framing System | EcoShape 2.0 7 22-0.5 45° connector (8) 8 54. tightening torque 8.7 A-A A ESD No. M6 x 25.5 90° connector (6) 6 A-A ESD No.5 Material: diecast zinc Scope of delivery: includes mounting material (screw. 10 mm slots) Material: diecast zinc W NE011 2 15 15 51 Scope of delivery: Incl. N10 adapter 20 3 842 543 272 00139140 00139148 Bosch Rexroth AG.0 Nm) ESD No. 12 N10.0. tightening torque 5. tightening torque 5. ISO 4762. ISO 4762. 13 XLean adapter 20 3 842 541 296 ESD 00139092 00134993 f For mounting material shelves to a D28L round tube.0 Nm) ESD No. 77). 13 17. Material: diecast zinc Scope of delivery: includes mounting material (screw.0 | Tubular Framing System N10/45 adapter (11) f For connecting the D28L round tube with a profile with a 10 mm slot. Material: Steel. 15 N8. M6x10. M5 x 40.5 52. M5 x 30. 3 842 541 818 (2011-10) 28 65 30. Can be positioned at inclines of up to 30 degrees. galvanized Scope of delivery: includes mounting material for 10 mm slots ESD No.5 45 A 3 842 541 187 00138981 00134973 A N10/30 adapter (12) f For mounting light accessories such as a bottle holder to a D28L round tube Material: diecast zinc Scope of delivery: includes mounting material (screw. black holder (MPS 4.5 D28L/N10 tube clip (14) 14 5 9 . N10 adapter (15) f For connecting an MGE strut profile (8 mm. 45 adapter 20 ESD 11 32.7 Nm) No.  76. The XLean adapter connects the D28L round tube with the XLean rail Material: PA66.5 A-A 30 A 00139093 A 10 20 3 842 541 190 ESD 00134974 XLean adapter (13) f For combinations with XLean.5 A-A 10 . tightening torque 8. mounting material for 8 mm and 10 mm slots (ISO 4762 screw. 11 N10.5 ESD No.8 EcoShape 2. 30 adapter 12 45 32. 14 D28L/N10 tube clip 20 3 842 541 193 ESD 95 00139095 00135006 N8.2 26.5 3 6 52. 3 842 541 818 (2011-10) L 53 . 17 Polymer Variofix block 00139142 00139150 20 10 3 842 543 311 ESD 17/1 Snap-in clip 3 842 184 738 Diecast zinc Variofix block (18) f For fastening surface elements f Three arrangements possible (“A”.7 Nm) ESD No. “B”. 18 Diecast zinc Variofix block 00139144 B 2 1 00139151 20 3 842 543 494 ESD Bumper for D28L round tube (19) Material: PE-LD W NE011 2 19 19 28 L (mm) 19 Bumper for D28 round tube 2000 10 No. 16 0°-90° D28 connector 20 3 842 543 480 00139141 00139149 Polymer Variofix block (17) f For fastening surface elements with a snap-in clip or screw Material: PA66 screw. “C”) Material: diecast zinc W NE011 2 18 1 2 18 A 1 2 C Scope of delivery: Incl. M6 x 25.7 Nm) No. M6 square nut) W NE011 2 17 ma x8 17/1 17 17 ma x8 Scope of delivery: Incl. 3 842 544 637 00139143 46 00139152 Bosch Rexroth AG. ISO 4762 screw. ISO 4762.0 9 0°-90° D28 connector (16) Material: diecast zinc Scope of delivery: includes mounting material W NE011 2 16 16 53 60 (screw. M6x16. tightening torque 8. ISO M6x30 screw.Tubular Framing System | EcoShape 2. tightening torque 8. mounting material (ISO 4762 screw. M6x22. mounting material (M5x10 oval-head ESD No. 2x M6 square nut. . 3 842 535 118 3 842 993 321/. 3 842 541 818 (2011-10) ..com...0 | Tubular Framing System Modular product system for flow rack construction These two pages contain a small selection of products from our Manual Production Systems (MPS) and Basic Mechanical Elements (MGE) ranges that can be used in conjunction with our new EcoShape tubular framing system. 3 842 541 211 3 842 996 191/. Tubular Framing System D28L round tube D28L round tube D28L/N10 round tube 00134985_a L (mm) 5600 50 to 5600 5600 50 to 5600 2000 ESD No.. Visit our shop in the Internet at www. 3 842 993 431/. ESD roller section Brake Rail holder with stop Rail holder without stop Mount D28 tube clip 00127180 ESD ESD ESD ESD ESD Bosch Rexroth AG.. 3 842 993 432/. 3 842 537 777 3 842 537 779 3 842 532 871 3 842 538 372 3 842 537 687 3 842 537 657 3 842 535 364 D28 round tube D28 roller section D28. ESD roller section D28SK roller section D28SK.. ESD roller section D28 roller section D28.0 (3 842 538 280 (2011-04)) Lettering clip for tubular cross tie Lettering clip for tubular cross tie D28 round tube 00118549 ESD No... N10 adapter 3 842 541 195 3 842 541 185 3 842 541 173 3 842 541 183 3 842 541 175 3 842 541 181 3 842 541 178 3 842 543 480 3 842 541 187 3 842 541 190 3 842 543 272 3 842 541 296 3 842 541 193 3 842 543 311 3 842 184 738 3 842 543 494 3 842 544 637 ESD ESD ESD ESD 00134982 ESD 00134978 ESD ESD ESD ESD ESD 00134984 00134983 XLean holder adapter D28L/N10 tube clip Polymer Variofix block Snap-in clip Diecast zinc Variofix block ESD ESD ESD ESD 00139137 00139136 00139138 Bumper for D28 round tube L (mm) 2000 102 30 to 6000 6070 100 to 4500 100 to 4500 4500 4500 100 to 4500 100 to 4500 4500 4500 ESD ESD ESD ESD Manual Production Systems 4. 3 842 541 213 3 842 996 192/.boschrexroth. 3 842 541 196 ESD Page 6 6 6 6 6 6 6 7 7 7 7 7 9 8 8 8 8 8 9 9 9 9 Page 92 92 91 91 77 77 77 77 77 77 77 77 78 77 77 78 86 D28L/N10 round tube Slide rail 00134986_a Cap D28L threaded sleeve 90° connector Parallel connector 45° connector Cross connector 0°-90° connector 0°-90° D28 connector N10/45 adapter N10/30 adapter N8....10 EcoShape 2. 3 842 537 776 3 842 537 778 3 842 993 322/.. 3 842 535 136 3 842 538 093 3 842 993 317/. ESD roller section D28SK roller section D28SK.. . P60 . 2-35 X 00109259 Bosch Rexroth AG.. 3 842 541 818 (2011-10) .5 Cap 30 to 3000 2000 ESD 00124722 ESD ESD ESD ESD 00127186 Basic Mechanical Elements 12.0 11 Manual Production Systems 4.1 (3 842 520 114 (2011-07)) Caster wheel with lock Caster wheel Leveling foot Leveling foot STOP 00109723 00109701 ESD No. 3 842 541 226 3 842 541 234 ESD Page 6-13 6-13 6-4 6-4 3 842 529 025 3 842 352 061 ESD Roller Roller 3 842 259 790 3 842 259 792 6-18 6-18 00109719 00109718 Y 45x45L profile 3 842 992 425/.5 Profile 15x22. 3 842 538 108 3 842 538 107 3 842 538 051 3 842 538 050 3 842 538 102 3 842 537 862 3 842 536 722 3 842 536 724 3 842 537 911 3 842 537 022 3 842 535 125 3 842 992 473/. 3 842 993 615/..0 (3 842 538 280 (2011-04)) Polymer profile Polymer profile. ESD Polymer profile Polymer profile.Tubular Framing System | EcoShape 2. 3 842 513 576 3 842 537 594 ESD Rail holder with stop Rail holder without stop XLean transport guide fixation M6.... ESD 00129978 L (mm) 30 to 3000 30 to 3000 3000 3000 ESD No..P 30 bracket set Section link 40 18 0 ESD ESD 31 ESD ESD Bridge Flexible bridge Adapter Mounting bracket Profile 15x22. ESD Page 88 88 88 88 88 88 88 136 78 78 78 140 140 140 140 140 3 842 993 617/.. 3 842 541 818 (2011-10) L = max B-95 max B-197.5 B B-28 d 28 00134996 00134997 28 00135009 Bosch Rexroth AG.12 EcoShape 2.2 1. cross connector 1200 1100 1000 900 Fmax_Traverse (N) 800 700 600 500 400 300 200 100 0 00139114 Fmax 500 750 1000 1250 1500 2000 1750 l_Traverse (mm) Fmax_Traverse (N) Fmax 1900 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 F F 500 750 1000 1250 1500 00139115 2000 1750 l_Traverse (mm) Connector Permissible load values for clamping connections F = 1100 N Threaded sleeve Permissible bearing load F = 2400 N 00139113 00139110 Length calculation 55 22-0.1 22-0.0 | Tubular Framing System Technical data D28L cross tie – permissible point load. center Connector: 90° connector. cross connector D28L cross tie – permissible section load Connector: 90° connector.5 B B-28 106. 41 4• d -5 5. 9 . MTpro planning software | EcoShape 2. 3 842 541 818 (2011-10) . Bosch Rexroth AG.0 13 MTpro planning software MTpro is a software used for planning assembly systems that assists you from selection to configuration and ordering of the Rexroth products. The DVD includes: Layout Designer for planning and designing complete frames and conveyor systems without a CAD system f Simple design using the drag & drop and snap functions without a CAD system f Design rules to support users in the creation of complete systems f User library to save and reuse your own modules and layouts f Export of 3-D volume models into all common CAD systems f Automatic order list generation of all small parts and accessories Product information for the following product lines: f MGE Basic Mechanical Elements f MPS Manual Production Systems f MIT Material and Information Flow Technology Product configuration and calculation of order lists: Generation of CAD models with direct interfaces to all common CAD systems f Export of configured models into the most popular file formats f Multifunctional drivers allow you to insert the configured CAD models with parts list information directly in your current drawing f Edit the properties of CAD models you have already configured and inserted in your CAD drawing in supported CAD systems f Multilingual content and graphical user interface in 5 different languages (de/en/fr/es/it) f MTpro runs directly from DVD-ROM without installation f Update your installation of MTpro online with the automatic update system d The DVD-ROM MTpro can be ordered free of charge with the part number 3 842 539 057 from your local Rexroth sales partner. com You can find local contact information at: www.boschrexroth.com/addresses The data specified above only serve to describe the product. +49 711 811-30698 Fax +49 711 811-30364 www. Printed in Germany . 3 842 541 818 (2011-10) EN .boschrexroth. Subject to technical modifications. Germany Tel.DC-IA/MKT © Bosch Rexroth AG 2011. No statements concerning a certain condition or suitability for a certain application can be derived from our information.Bosch Rexroth AG Postfach 30 02 07 70442 Stuttgart. It must be remembered that our products are subject to a natural process of wear and aging. The information given does not release the user from the obligation of own judgment and verification.