Elgi Nh 170 Air Compressor Parts Manualsv Power

1Parts ManuaI - NH 170 CONTENTS 1. General arrangement of OFSAC 3 1.1 Base system 5 1.2 Air intake system 7 1.2.1 Capacity control valve assembly 9 1.3 Drive system 13 1.3.1 Gearcase assembly 15 1.4 Air block system 17 1.5 Discharge system 19 1.6 Cooling system 21 1.6.1 Inter cooler assembly 27 1.6.2 After cooler assembly 29 1.7 Lubrication system 31 1.8 Control system 37 1.9 Instrument system 39 1.10 Canopy system 41 1.10.1 Frame assembly 43 1.11 Electrical system 1.12 Recommended spare parts 2 1. General Arrangement of Oil Free Screw Compressor 3 1. General arrangement of OFSAC-NH 170 1 Z41 088 Part No. Description Qty Part code 1.1 Base system 1 X41 0126 1.2 Air Inlet system 1 X41 0032 1.3 Drive system 1 X41 0360 1.4 Air block system 1 X41 0027 1.5 Discharge system 1 X41 0127 1.6 Cooling system 1 X41 0136 1.7 Lubrication system 1 X41 0138 1.8 Control system 1 X41 0361 1.9 Sticker system 1 X41 0355 1.10 Canopy system 1 X41 0362 1.11 Electrical diagram 1 X4180043 4 1.1 Base system 1 5 7 6 9 2 4 8 3 5 1.1 Base System [Base Assembly – 415300080] Part No. Description Qty Part code 1. Base 1 41 03 20 232 2. Header water inlet 1 41 03 20 233 3. Header water outlet 1 41 03 20 234 4. Hex. Bolt M10 x 20 6 00 09 06 143 5. Plate washer M10 6 00 09 96 010 6. Flange, mating 2 41 04 1X 165 7. Hex. Bolt M16 x 60 8 00 09 06 218 8. Spring washer M16 8 00 09 96 116 9. Hex. Nut M16 8 00 09 48 016 6 1.2 Air intake system 1 2 3 5 4 6 7 1 1 1 0 8 9 7 1.2 Air Intake System Part No. Description Qty Part code 1. Panel with suction air intake duct 1 41 53 00 065 2. Filter, air intake 1 41 04 20 001 3. Door, air intake filter 1 - 4. Spring washer M16 2 00 09 96 116 5. Hex. Nut M16 2 00 09 48 016 6. Gasket, CCVA 1 41 04 20 143 7. Capacity control valve assembly 1 A41 0060 8. Spring washer M20 8 00 09 96 120 9. Hex. Bolt M20 x 45 8 00 09 06 242 10. Connector, air inlet 1 41 04 20 006 11. Clamp, connector 2 41 04 20 192 12. Nipple, reducing 3/8” x ¼” NPT 1 22 03 7904 A 13. Elbow ¼” NPT 1 22 04 7677 A 14. Bush reducer ¼” NPTM x 1/8” NPTF 1 22 03 7897 A 15. Indicator, air filter clog 1 22 04 1313 0 8 1.2.1 Capacity Control Valve Assembly 4 2 2 . 7 2 . 6 5 3 6 7 3 . 3 3 . 1 3 . 2 1 7 1 9 1 8 2 . 8 3 3 3 1 2 9 1 6 1 4 1 5 1 3 1 1 1 0 8 9 1 2 1 2 . 2 2 . 3 2 . 1 2 . 5 3 2 2 2 3 1 3 0 2 1 2 4 2 8 2 9 2 6 2 1 2 7 2 5 2 0 3 4 3 6 3 5 2 3 2 . 4 9 1.2.1 Capacity control valve assembly Part No. Description Qty Part code 1. Cylinder, hydraulic 1 41 03 20 139 2. Bush, bearing hydraulic cylinder chamber 1 41 03 1X 129 2.1 Housing, bush bearing 1 41 04 1X 247 2.2 Seal, inner 1 41 04 1X 248 2.3 Circlip, internal small 1 41 04 1X 277 2.4 O ring, internal 1 41 04 1X 249 2.5 Seal, outer 1 41 04 1X 250 2.6 Retainer, O ring 1 41 04 1X 251 2.7 Circlip, internal big 1 41 04 1X 278 2.8 O ring, external 1 41 04 1X 252 3. Bush, bearing blow off chamfer 1 41 04 1X 125 3.1 Housing, bearing blow off chamfer 1 41 04 1X 253 3.2 Seal, inner 1 41 04 1X 248 3.3 Circlip, internal small 1 41 04 1X 277 4. Rod, piston 1 41 03 20 141 5. Valve, disc 1 41 04 20 139 6. Spring washer M16 1 00 09 96 116 7. Hex. Nut M16 1 00 09 48 016 8. Piston 1 41 04 20 137 9. O ring, piston 1 41 04 20 141 10. Sealing ring, piston 1 41 04 20 140 11. Spring washer M20 1 00 09 96 120 12. Hex. Nut M20 1 00 09 48 020 13. Gasket 1 41 04 20 142 14. Cover, cylinder 1 41 04 20 138 15. Spring washer M12 6 00 09 96 112 16. Hex. Bolt M12 x 40 6 00 09 06 185 17. Seat, valve 1 41 03 20 142 18. Spring washer M10 4 00 09 96 110 19. Hex. Socket headed bolt M10 x 40 4 00 09 83 117 20. Shell 1 41 03 20 137 10 1.2.1 Capacity Control Valve Assembly 4 2 2 . 7 2 . 6 5 3 6 7 3 . 3 3 . 1 3 . 2 1 7 1 9 1 8 2 . 8 3 3 3 1 2 9 1 6 1 4 1 5 1 3 1 1 1 0 8 9 1 2 1 2 . 2 2 . 3 2 . 1 2 . 5 3 2 2 2 3 1 3 0 2 1 2 4 2 8 2 9 2 6 2 1 2 7 2 5 2 0 3 4 3 6 3 5 2 3 2 . 4 11 1.2.1 Capacity control valve assembly Part No. Description Qty Part code 21. Bush bearing, throttle shaft 2 41 04 1X 126 22. Shaft, throttle plate 1 41 03 20 143 23. Pinion 1 41 04 1X 158 24. Plate, throttle 1 41 03 20 144 25. Spring washer M8 2 00 09 96 108 26. Hex. Bolt M8 x 20 2 00 09 06 115 27. Bolt throttle plate 1 41 04 1X 159 28. Spring washer M6 1 00 09 96 106 29. Hex. Nut M6 3 00 09 48 007 30. Washer 1 41 04 1X 256 31. Spring washer M10 5 00 09 96 110 32. Hex. Bolt M10 x 16 1 00 09 06 141 33. Hex. Bolt M10 x 30 4 00 09 06 145 34. Dowel pin 2 41 04 1X 254 12 1 0 9 1 3 1 2 1 1 2 2 7 6 5 4 3 1 5 1 4 1 4 1 6 2 0 1 7 1 9 1 8 1 9 2 0 1.3 Drive system 1 8 13 1.3 Drive system Part No. Description Qty Part code 1. Gear case assembly 1 A41 0110 2. Mount, anti vibration 6 41 04 1X 020 3. Spring washer M12 12 00 09 96 112 4. Hex. Bolt M12 x 25 12 00 09 06 182 5. Punched washer M12 6 00 09 96 060 6. Spring washer M12 6 00 09 96 112 7. Hex. Nut M12 6 00 09 48 012 8. Disc Coupling SM360B, NH170 1 B005401050011 9. Spacer, motor side 1 41 04 20 159 10. Main Motor 160 kW SF 1.1 1 B005101180008 11. Leg, Main motor 1 41 03 1X 197 12. Hex. Bolt M20 x 100 2 00 09 06 252 13. Plain washer M20 2 00 09 96 020 14. Spring washer M20 10 00 09 96 120 15. Hex. Nut M20 2 00 09 48 020 16. Hex. Bolt M20 x 65 8 00 09 06246 17. Guard, gearcase cover big 1 41 04 1X 261 18. Guard, gearcase cover small 1 41 04 1X 260 19. Spring washer M12 8 00 09 96 112 20. Hex. Bolt M12 x 25 8 00 09 06 182 14 2 9 2 8 7 3 1 3 0 2 7 8 1 2 1 1 5 4 5 3 1 0 6 9 1 6 2 6 1 1 7 1.3.1 Gearcase Assembly 3 1 2 3 0 1 3 1 5 1 4 2 4 2 5 2 1 1 8 1 9 2 0 2 2 3 0 2 6 2 7 3 1 2 3 2 8 3 0 2 9 3 1 3 2 3 3 3 3 - 3 4 15 1.3.1 Gearcase assembly Part No. Description Qty Part code 1. Gearcase 1 41 53 00 077 2. Cover, gearcase 1 41 03 1X 102 3. Hex. Bolt M20 x 65 16 00 09 06 246 4. Spring washer M20 16 00 09 96 120 5. Bearing, ball SKF 7214 BE CBM 2 41 04 1X 024 6. Cover, bearing holding 1 41 04 1X 101 7. Spring washer M12 4 00 09 96 112 8. Hex. Bolt M12 x 25 4 00 09 06 182 9. Shaft with Bull gear, NH 170 1 41 03 20 205 10. Key, Gear shaft 1 41 04 20 120 11. Oil seal, AE 3842A 1 41 04 1X 017 12. Sleeve 1 41 04 20 118 13. Cover, oil seal 1 41 03 1X 104 14. Spring washer M6 8 00 09 96 106 15. Hex. Bolt M6 x 12 8 00 09 06 082 16. Gasket 1 41 04 1X 102 17. Cover, gearcase free end 1 41 03 1X 106 18. Bearing roller, SKF NU 210 1 41 04 1X 023 19. Gasket 1 41 04 1X 103 20. Cover with socket 1 41 04 1X 152 21. Spring washer M12 4 00 09 96 112 22. Hex. Bolt M12 x 50 4 00 09 06 187 23. Indicator, Oil level 1 41 04 1X 028 24. Nipple hex, 1 ½” NPT 1 22 03 7903 G 25. Elbow 1 ½” NPT 1 22 04 7677 G 26. Plug hex. 1 ½” NPT 1 22 03 7905 H 27. Gasket, top cover gearcase 2 41 04 1X 270 28. Cover, top gearcase 2 41 04 1X 231 29. Gasket, bottom cover gearcase 2 41 04 1X 271 30. Cover, bottom gearcase 2 41 04 1X 232 31. Spring washer M12 44 00 09 96 112 32. Hex. Bolt M12 x 25 44 00 09 06 182 16 1 3 5 4 1 0 1 1 1 2 9 8 7 1.4 Air Block System 6 G e a r c a s e 2 17 1.4 Air block system Part No. Description Qty Part code 1. Locating pin, 1 st stage air block fixing 2 41 04 20 190 2. Pinion Gear, 1 st stage 1 41 03 20 207 3. Air block 1 st stage 1 A41 0053 4. Plain washer M12 12 00 09 96 060 5. Hex. Bolt M12 x 40 12 00 09 06 185 6. Locating pin, 2 nd stage air block fixing 2 41 04 20 191 7. Pinion Gear, 2 nd stage 1 41 03 20 208 8. Air block 2 nd stage 1 A41 0054 9. Plain washer M12 10 00 09 96 060 10. Hex. Bolt M12 x 40 10 00 09 06 185 11. Nipple ¼” NPT 1 22 03 7903A 12. Ball valve ¼” NPT 1 22 03 7481 0 18 6 7 1 5 3 0 1.5 Discharge system 2 3 3 3 A f t e r c o o l e r 2 7 1 7 1 5 1 3 1 7 6 2 0 7 2 1 1 9 2 0 1 6 1 2 2 2 4 2 5 1 8 A i r b l o c k 1 s t s t a g e 7 6 1 4 A i r b l o c k 2 n d s t a g e 7 6 2 6 2 8 3 2 1 2 3 4 7 8 6 6 1 2 G e a r c a s e a s s e m b l y 2 9 3 1 8 1 I n t e r c o o l e r 19 1.5 Discharge system Part No. Description Qty Part code 1. Gasket 7 41 04 20 203 2. Air Piping AB to IC No.1 1 41 03 20 222 3. Spring washer M12 8 00 09 96 112 4. Hex. Socket head bolt M12 x 45 8 00 09 85 146 5. Air Piping AB to IC No.2 1 41 53 00 345 6. Spring washer M12 32 00 09 96 112 7. Hex. Bolt M12 x 30 32 00 09 06 183 8. Moisture separator 2 A41 0100 8.1 Gasket, moisture separator 2 41 34 00 481 8.2 Mesh, moisture separator 2 41 34 00 478 9. Air Piping IC to 2 nd AB 1 41 03 20 223 10. Spring washer M16 4 00 09 96 116 11. Hex. Bolt M16 x 40 4 00 09 06 214 12. Gasket 3 41 54 00 102 13. Gasket, 2 nd Air block to diffuser 1 41 04 20 178 14. Stud M12 x 75 4 00 05 2014 0 15. Diffuser assembly 1 41 04 20 174 16. Gasket, Diffuser to silencer housing 1 41 04 1X 242 17. Hex. Socket head bolt M8 x 25 4 00 09 85 084 18. Housing, silencer 1 41 03 20 135 19. Spring washer M12 4 00 09 96 112 20. Hex. Nut M12 12 00 09 48 012 21. Check valve 1 41 03 1X 006 22. Stud M20 x 85 8 41 04 1X 255 23. Discharge silencer 1 41 03 20 224 24. Spring washer M20 8 00 09 96 120 25. Hex. Nut M20 8 00 09 48 020 20 6 7 1 5 3 0 1.5 Discharge system 2 3 3 3 A f t e r c o o l e r 2 7 1 7 1 5 1 3 1 7 6 2 0 7 2 1 1 9 2 0 1 6 1 2 2 2 4 2 5 1 8 A i r b l o c k 1 s t s t a g e 7 6 1 4 A i r b l o c k 2 n d s t a g e 7 6 2 6 2 8 3 2 1 2 3 4 7 8 6 6 1 2 G e a r c a s e a s s e m b l y 2 9 3 1 8 1 I n t e r c o o l e r 21 1.5 Discharge system Part No. Description Qty Part code 26. Air Piping, DS to AC 1 41 53 00 346 27. Discharge Pipe No.1 1 41 03 20 225 28. Gasket 1 22 04 7539 B 29. Discharge pipe No.2 1 41 03 20 226 30. Hex. Bolt M12 x 50 4 00 09 06 147 31. Spring washer M12 4 00 09 96 112 32. Hex. Nut M12 4 00 09 48 012 33. Pressure relief valve assy 2 41 03 1X 007 34. Ball valve 2 ½” 1 22 04 7145 0 35. Gasket, silencer housing to CCVA 2 41 04 1X 238 36. Air piping, silencer housing to CCVA 1 41 03 20 123 37. Spring washer M16 8 00 09 96 116 38. Hex. Bolt M16 x 40 8 00 09 06 214 39. Gasket, CCVA to air piping BOS 1 41 04 1X 239 40. Air piping, CCVA to Blow off silencer 1 41 03 20 124 41. Spring washer M12 4 00 09 96 112 42. Hex. Bolt M12 x 30 4 00 09 06 183 43. Gasket, Air piping to Blow off silencer 1 41 04 1X 233 44. Blow off silencer 1 41 03 20 149 45. Hex. Bolt M16 x 50 4 00 09 06 216 46. Spring washer M16 4 00 09 96 116 47. Hex. Nut M16 4 00 09 48 016 22 31 35 23 24 17 17 26 16 26 14 14 21 19 34 32 15 16 33 26 20 5 6 7 14 9 16 26 25 27 5 Gearcase assembly 32 40-41 42 16 17 3 46 47 48 44 45 42 22 18 2 13 11 10 12 8 1 4 14 21 43 22 17 14 20 11 10 13 12 23 1.6 Cooling system Part No. Description Qty Part code 1. Inter cooler mounting plate RH 1 41 04 20 202 2. Inter cooler mounting plate LH 1 41 04 20 201 3. Spring Washer M12 4 00 09 96 112 4. Hex. Bolt M12 x 20 4 00 09 06 181 5. After cooler mounting plate 2 41 04 20 199 6. Spring Washer M10 4 00 09 96 110 7. Hex. Bolt M10 x 30 4 00 09 06 145 8. Inter cooler assembly 1 A41 0094 9. After cooler assembly 1 A41 0095 10. Anti vibration mount No.1 8 41 04 1X 021 11. Washer, punched M10 8 00 09 96 059 12. Spring washer M10 8 00 09 96 110 13. Hex. Nut M10 8 00 09 48 010 14. O Ring 7 01 04 5112 0 15. Pipe assy IC water inlet 1 41 03 20 228 16. Spring Washer M12 24 00 09 96 112 17. Hex. Bolt M12 x 25 24 00 09 06 182 18. Pipe assy IC water outlet-1 1 41 03 20 290 19. Pipe assy IC water outlet-2 1 41 03 20 272 20. Spring Washer M12 2 00 09 96 112 21. Hex. Bolt M12 x 25 2 00 09 06 186 22. Hex. Nut M10 2 00 09 48 012 23. Pipe assy AC water inlet 1 41 03 20 273 24. Pipe assy AC water outlet 1 41 03 20 231 25. Hose flexible water Header to oil cooler 1 41 03 20 153 26. Nipple 1” NPT 2 22 03 7903 E 24 31 35 23 24 17 17 26 16 26 14 14 21 19 34 32 15 16 33 26 20 5 6 7 14 9 16 26 25 27 5 Gearcase assembly 32 40-41 42 16 17 3 46 47 48 44 45 42 22 18 2 13 11 10 12 8 1 4 14 21 43 22 17 14 20 11 10 13 12 25 1.6 Cooling system Part No. Description Qty Part code 27. Bush, reducing adapter 1¼ ” x 1” NPT 1 22 03 7897 T 28. Quick fitting connector ¼” BSP 2 00 09 20 504 29. Plastic tubing dia.6 x 1 4m 00 09 19 226 30. Quick fitting elbow ¼” 2 00 09 06 606 31. Pipe O/c out to I-stage Airblock 1 41 53 000 61 32. Swivel Elbow connector 1”NPT x1”OD 1 000 959 210 33. Hose flexible water 2 nd Stage to 1 st Stage 1 41 03 20 130 34. Swivel Elbow connector 1-1/4”NPT x1”OD 1 000 959 371 35. Pipe II stage outlet to Header 1 41 53 000 62 36*. Bush, reducing adapter ½” x ¼” NPT 4 22 03 7897 E 37*. Tee ¼” NPT 2 22 04 7680 A 38*. Quick fitting elbow ¼” 4 00 09 06 606 39*. Plastic tubing dia.10 x 1.5 Silver 10m 00 09 19 241 40. Quick fitting elbow ½” 4 00 09 20 612 41. Plastic tubing dia.12 x 2 Silver 8m 00 09 19 251 42. Bush, reducing adapter ¾” x ½” NPT 4 22 03 7897 J 43. Ball valve ¾” NPT 2 B 31 27 02 44. Strainer, Y type 2 41 04 1X 012 45. Nipple Half reducer 1 01 04 6072 0 46. Coupling TMS ½” NPT 1 22 04 7683 E 47. Auto drain valve 1 41 04 1X 042 48. Drain silencer 1 41 03 20 150 49. Nipple ¾” NPT 2 22 03 7903 D 50. Ball valve ¾” NPT 2 B 31 27 02 51 Adapter, temperature gauge 2 41 04 20 184 26 1.6.1 Intercooler Assembly 1 1 8 7 5 6 1 2 8 9 4 3 1 2 1 4 1 3 1 0 27 1.6.1 Inter cooler assembly Part No. Description Qty Part code 1. Housing cooler 1 99 13 00 540 2. Tube bundle 1 B 103 104 02 3. O-Ring 4 41 34 00 480 4. Cover inlet 1 41 33 00 472 5. Plate fixation 2 41 34 00 476 6. Partition plate 1 ------------- 7. Cover outlet 1 41 33 00 474 8. Hex. Socket Head cap screw M12x35 8 000 983 144 9. Hex. Socket Head cap screw M12x50 4 000 983 147 10. Leg support 2 41 34 00 477 11. Spring washer M12 4 00 09 96 112 12. Hex nut M12 4 00 09 48 012 28 29 1.6.2 After cooler assembly Part No. Description Qty Part code 1. Housing cooler 1 99 13 00 550 2. Tube bundle 1 B 103 104 02 3. O-Ring 4 41 34 00 480 4. Cover inlet 1 41 33 00 472 5. Plate fixation 2 41 34 00 476 6. Partition plate 1 ------------- 7. Cover outlet 1 41 33 00 474 8. Hex. Socket Head cap screw M12x35 8 000 983 144 9. Hex. Socket Head cap screw M12x50 4 000 983 147 10. Leg support 2 41 34 00 477 11. Spring washer M12 4 00 09 96 112 12. Hex nut M12 4 00 09 48 012 30 1 4 5 3 5 - 6 - 7 - 8 7 3 - 7 4 - 7 5 G e a r c a s e a s s e m b l y A i r b l o c k 1 s t s t a g e A i r b l o c k 2 n d s t a g e 2 8 - 2 9 - 3 0 - 3 1 1 5 1 9 - 2 0 - 2 1 - 2 2 - 2 3 - 2 4 - 2 5 5 4 1 7 - 1 8 1 0 - 1 1 - 1 2 - 1 3 4 9 4 7 4 2 4 3 4 4 3 3 3 4 1 6 4 8 5 0 2 6 2 7 4 6 4 5 5 5 5 7 5 5 5 6 3 5 5 0 3 2 3 8 - 3 9 - 4 0 - 4 1 3 6 3 7 7 2 1 - 2 - 3 - 4 5 2 1.7 Lubrication system 31 1.7 Lubrication system Part No. Description Qty Part code 1. Cooler Lube Oil 1 41 03 31 027 2. Bolt, hex M10 x 30 4 00 09 06 145 3. Spring washer M10 4 00 09 96 110 4. Punched washer M10 4 00 09 96 059 5. Bed, oil pump 1 41 04 1X 213 6. Bolt, hex M10 x 30 4 00 09 06 145 7. Spring washer M10 4 00 09 96 110 8. Punched washer M10 4 00 09 96 059 9. Motor 2 HP 1 10 *4 94 945 10. Bolt, hex M8 x 30 4 00 09 06 117 11. Punched washer M8 4 00 09 96 058 12. Spring washer M8 4 00 09 96 108 13. Nut. Hex. M8 4 00 09 48 008 14. Pump Lube oil 1 B 12 XX 01 15. Straight thread Elbow 1-1/4”ODx1-5/8”UN 1 00 09 59 420 16. Straight thread Elbow 1”ODx1-5/16”UN 1 00 09 59 422 17. Coupling pump side 1 41 54 00 007 18. Coupling motor side 1 41 04 1X 198 19. Adaptor ring 1 41 03 1X 196 20. Bolt, hex M12 x 40 2 00 09 06 185 21 Spring washer M12 2 00 09 96 112 22. Nut, hex M12 2 00 09 48 012 23. Bolt, hex M10 x 40 4 00 09 06 147 24. Spring washer M10 4 00 09 96 110 25. Nut, hex M10 4 00 09 48 010 26. Swivel run Tee connector ¾”BSPx1”OD 1 00 09 59 424 27. Relief valve, oil pressure 1 B 15 XX 01 28. Oil filter 10 micron 1 01 04 4022 0 29. Bolt hex M10 x 25 2 00 09 06 144 30. Spring washer M10 2 00 09 96 116 32 1 4 5 3 5 - 6 - 7 - 8 7 3 - 7 4 - 7 5 G e a r c a s e a s s e m b l y A i r b l o c k 1 s t s t a g e A i r b l o c k 2 n d s t a g e 2 8 - 2 9 - 3 0 - 3 1 1 5 1 9 - 2 0 - 2 1 - 2 2 - 2 3 - 2 4 - 2 5 5 4 1 7 - 1 8 1 0 - 1 1 - 1 2 - 1 3 4 9 4 7 4 2 4 3 4 4 3 3 3 4 1 6 4 8 5 0 2 6 2 7 4 6 4 5 5 5 5 7 5 5 5 6 3 5 5 0 3 2 3 8 - 3 9 - 4 0 - 4 1 3 6 3 7 7 2 1 - 2 - 3 - 4 5 2 1.7 Lubrication system 33 1.7 Lubrication system Part No. Description Qty Part code 31. Plain washer M10 2 00 09 96 010 32. Header with Plate 1 41 03 1X 138 33. Swivel elbow connector 1-1/4”NPT 1 00 09 59 224 34. Pipe-Gear case to Pump 1 41 54 000 11 35. Plug 1" NPT 1 22 03 7905 F 36. Oil nozzle assy 2 41 04 20 145 37. Strainer, oil 1 41 04 1X 019 38. Gasket, oil suction 1 41 04 20 155 39. Pipe assy oil suction 1 41 03 20 145 40. Bolt, hex M16 x 40 4 00 09 06 214 41. Spring washer M16 4 00 09 96 116 42. Pipe 1" Oil Pump – Oil Cooler 1 41 54 00 012 43. Bush reducer 1 1/4M x 1"F 1 22 03 7897 T 44. Elbow-TMS 1”NPTx1”OD 1 22 04 7681 I 45. Coupling TMS 1-1/4"NPTx1”OD 1 00 09 59 370 46. Pipe O/C outlet 1 41 54 00 013 47. Pipe Oil filter inlet 1 41 53 00 072 48. Coupling TMS 1-1/4"NPTx1”OD 1 00 09 59 370 49. Bracket – Oil pipe 1 41 53 00 070 50. Bracket – Oil Filter 1 41 53 00 071 51. Nipple reducer 1 1/4 x 1" M 1 22 03 7733 0 52. Coupling PMS ¾”BSPx1”OD 1 01 04 4052 D 53. Pipe Pr regulator outlet to Gearcase 1 41 53 00 069 54. Coupling TMS 1”NPTx1”OD 1 22 04 7683 I 55. Nipple 1 1/4"NPT 2 22 03 7903 F 56. Elbow 1 1/4" NPT 1 22 04 7677 E 57. Hose flex oil drain 1 st stage 1 41 03 20 127 58*. Quick fitting conn 1/4"-6 2 00 09 20 504 59*. Plastic tubing dia.6 4m 00 09 19 226 60*. Nipple 1/2"NPT 1 22 03 7903 C 34 1 4 5 3 5 - 6 - 7 - 8 7 3 - 7 4 - 7 5 G e a r c a s e a s s e m b l y A i r b l o c k 1 s t s t a g e A i r b l o c k 2 n d s t a g e 2 8 - 2 9 - 3 0 - 3 1 1 5 1 9 - 2 0 - 2 1 - 2 2 - 2 3 - 2 4 - 2 5 5 4 1 7 - 1 8 1 0 - 1 1 - 1 2 - 1 3 4 9 4 7 4 2 4 3 4 4 3 3 3 4 1 6 4 8 5 0 2 6 2 7 4 6 4 5 5 5 5 7 5 5 5 6 3 5 5 0 3 2 3 8 - 3 9 - 4 0 - 4 1 3 6 3 7 7 2 1 - 2 - 3 - 4 5 2 1.7 Lubrication system 35 1.7 Lubrication system Part No. Description Qty Part code 61*. Ball valve 1/2" NPT 1 B 31 27 01 62*. Quick fitting conn 1/2"-12 1 00 09 20 512 63*. Quick fitting Elbow 1/2"-12 1 00 09 20 612 64*. Plastic tubing dia.12 10m 00 09 19 252 65*. Quick fitting Elbow 3/8"-10 33 00 09 20 609 66*. Quick fitting Conn 3/8"-10 3 00 09 20 509 67*. Nipple 1/4"NPT 3 22 03 7903 A 68*. MS Tee 1/4"NPT 3 22 04 7680 A 69*. Plastic tubing dia.10 22m 00 09 19 242 70*. Plug 1/2" BSP 1 22 03 7905 D 71*. Plug 3/8" BSP 8 22 03 7905 C 72. Gasket, Breather 1 41 04 1X 269 73. Pipe Breather 1 41 03 20 227 74. Bolt, hex M12 x 25 4 00 09 06 182 75. Spring washer M12 4 00 09 96 116 76*. Quick fitting Conn 3/8"-10 1 00 09 20 509 77*. Quick fitting Elbow 1/4"-10 1 00 09 20 606 78*. Plug 1-1/4" NPT 1 22 03 7905 G 79*. Plug 1-1/2” NPT 1 22 03 7905 H 80*. Plug 1/4" NPT 8 22 03 7905 B * Not shown in drawing 36 G e a r c a s e a s s e m b l y C C V A 2 3 A f t e r c o o l e r 2 0 2 1 2 1 A i r b l o c k 2 n d s t a g e A i r b l o c k 1 s t s t a g e I n t e r c o o l e r O i l c o o l e r 2 1 1.8 Control system 1 - 2 - 3 4 5 1 4 - 1 5 - 1 6 - 1 7 2 2 1 8 - 1 9 37 1.8 Control system Part No. Description Qty Part code 1. Panel, instrument 1 41 53 00 932 2. Bolt, hex M10 x 30 2 00 09 06 145 3. Spring washer M10 2 00 09 96 110 4. Sub plate solenoid valve 1 41 04 1X 206 5. Solenoid valve assy 1 B 73 XX 04 6. * Quick fitting elbow 1/2 –12 7 00 09 20 612 7. * Quick fitting conn 1/2 –12 1 00 09 20 512 8. * Plastic tubing 12 dia 5m 00 09 19 252 9. * Plug ¼” NPT 1 22 03 7905 B 10. * Hex socket hd screw M8 x 50, Sol valve 4 00 09 76 089 11. * Punched washer M8, Sol valve 4 00 09 96 058 12. * Spring washer M8, Sol valve 4 00 09 96 108 13. * Nut hex M8, Sol valve 4 00 09 48 008 14. Switch blow off pressure 1 B 18 20 10 15. TMS Connector 3/8” x ¼” NPT 1 22 04 7683 B 16. TMS Elbow 3/8” x ¼” NPT 1 22 04 7681 C 17. Pipe, blow off pressure switch 3m 00 47 39 503 18. Adaptor temperature switch 1 03 04 4940 0 19. Temperature switch 1 B 17 20 04 20. Temperature transmitter 0-100 C 2 00 89 79 019 21. Pressure transmitter 0-6 bar 3 00 89 79 018 22. Temperature transmitter 0-300 C 1 00 89 79 022 23. Pressure transmitter – 16 bar 1 00 89 79 01C 24. * Bush reducer 1/2" x 1/4" NPT 1 22 03 7897 E 25. * Air vent valve 1 41 04 1X 022 26. * Nipple 1/4"NPT 2 22 03 7903 A 27. * Orifice 1 41 04 1X 189 28. * Ball valve 1/4"NPT 1 22 03 7481 0 29. * Quick fitting elbow ¼” BSP 1 00 09 20 606 30. * Quick fitting conn ¼” BSP 1 00 09 20 506 31. * Bush reducer 1/2" x 1/4" NPT 1 22 03 7897 E 32. * Plug 1/2"NPT 1 22 03 7905 D 38 1.9 Sticker system 1 2 3 39 1.9 Sticker system Part No. Description Qty Part code 1. Sticker Elgi 1 41 03 20 245 2. Sticker warning 1 41 03 31 232 3. Sticker model 1 41 04 31 02B 4*. Name plate 1 01 04 6422 0 5*. Rivet 4 00 05 1952 0 40 11-12 10 20 5 26-27-28 1.10 Canopy assembly 1 13-14-15 2-3-4 9 6 7 17-15-16 18-15-16 21 22-23-24-25 19-15-16 8 6 7 41 1.10 Canopy system [Canopy Assembly – 415300946] Part No. Description Qty Part code 1. Frame assembly 1 41 53 00 854 2. Box control panel 1 41 53 00 947 3. Hex. Bolt M10 x 20 10 00 09 06 143 4. Punched washer M10 10 00 09 96 059 5. Door, control panel 1 41 53 00 948 6. Door, front centre & rear center 2 41 03 20 177 7. Door, Front RH & Rear RH 2 41 03 20 178 8. Door, RH side 1 41 03 20 216 9. Door, rear LH 1 41 03 20 179 10. Lock assembly 14 41 04 1X 026 11. Screw on hinge 21 41 04 1X 225 12. Nylock nut M6 84 00 09 48 307 13. Panel, LH side 1 41 53 00 949 14. Punched washer M10 4 00 09 96 059 15. Hex. Bolt M10 x 70 16 00 09 06 153 16. Plain washer M10 12 00 09 96 010 17. Panel top LH 1 41 53 00 358 18. Panel top Center 1 41 03 20 247 19 Panel with suction air intake duct 1 41 53 00 065 20. Sealing tape (Fitted in all top panels) - 41 04 1X 223 21. Duct air ventilating air outlet 41 03 20 246 22. Exhaust Fan 1 41 04 20 021 23. Guard, Exhaust fan 1 41 03 20 214 24. Hex bolt M10 x 55 4 00 09 06 150 25. Hex. Nut M10 12 00 09 48 010 26. Duct assy motor suction 1 41 53 00 950 27. Hex. Bolt M10 x 20 16 00 09 06 143 28. Punched washer M10 16 00 09 96 059 42 1 8 - 1 9 15 4 7 BASE 1.10.1 Frame assembly 8 13 6 1 16 17 10 9 15 16 12 14 12 11 5 2 3 16 15 43 1.10.1 Frame assembly Part No. Description Qty Part code 1. Beeding rubber - 00 04 6850 0 2. Frame 1 41 03 20 161 3. Socket head bolt M10 x 60 6 00 09 83 121 4. Post assembly corner front RH 1 41 53 00 066 5. Post assembly center front RH 1 41 03 20 167 6. Post assembly center front LH 1 41 03 20 240 7. Post assembly corner front LH 1 41 03 20 241 8. Post assembly corner rear LH 1 41 03 20 170 9. Post assembly center rear LH 1 41 03 20 171 10. Post assembly center rear RH 1 41 53 00 076 11. Post assembly corner rear RH 1 41 53 00 067 12. Support roof longitudinal member No.1 4 41 03 20 174 13. Support roof longitudinal member No.2 1 41 03 20 242 14. Support roof transverse No.1 1 41 03 20 175 15. Support roof transverse No.2 1 41 03 20 176 16. Frame control panel top 1 41 03 1X 200 17*. Hex. Bolt M10 x 20 52 00 09 06 143 18*. Spring washer M10 52 00 09 96 110 * Not shown in drawing 44 45 1.12 Recommended Spare Parts Part No. Description Qty Part code 1. Filter, air intake 1 41 04 20 001 2. Rubber connector, air intake 1 41 04 20 006 3. Kit, check valve 1 41 04 1X 032 4. Gasket kit, coolers 41 24 00 268 4.1 O Ring , Inter cooler & After cooler 8 41 34 00 480 4.2 Gasket, Inter cooler & After cooler 2 41 04 20 203 4.3 Gasket, moisture separator 2 41 34 00 481 4.4 Mesh, moisture separator 2 41 34 00 478 5. Kit, oil filter 1 01 04 4022 9 6. Gasket kit, gearcase 1 41 04 20 012 6.1 Gasket, end cover 1 41 04 1X 102 6.2 Gasket, cover gear free end 1 41 04 1X 103 6.3 Gasket, gearcase top 2 41 04 1X 270 6.4 Gasket, gearcase bottom 2 41 04 1X 271 6.5 Gasket, oil suction flange 1 41 04 20 155 6.6 Gasket, breather hose 1 41 04 1X 269 7. Coupling element, oil pump 1 41 04 1X 033 8. Gasket kit, water piping 41 24 00 269 8.1 Packing 1”, flexible hoses 4 41 04 1X 178 8.2 Packing 1 ¼”, flexible hoses 2 41 04 1X 183 8.3 O Ring 8 01 04 5112 0 9. Gasket kit, air piping 41 24 00 271 9.1 Gasket, air block to Pipe assy 5 41 04 20 203 9.2 Gasket, air piping to 2 nd air block 3 41 54 00 102 9.3 Gasket, 2 nd air block to diffuser 2 41 04 20 178 9.4 Gasket, diffuser to silencer housing 1 41 04 1X 242 9.5 Gasket, silencer housing to CCVA 2 41 04 1X 238 9.6 Gasket, CCVA to air piping 1 41 04 1X 239 9.7 Gasket, air piping to blow off silencer 1 41 04 1X 240 9.8 Gasket, Discharge air piping 1 22 04 7539 B 46 1.12 Recommended Spare Parts Part No. Description Qty Part code 10. Seal kit, oil pressure relief valve 1 41 04 1X 035 11. Solenoid valve 1 B 73 XX 04 12. Oil strainer 1 41 04 1X 019 13. Pressure switch, blow off 1 B18 20 10 14. Temperature switch 1 B17 20 04 15. Kit, capacity control valve 1 41 04 20 013 15.1 Gasket, CCVA fixing 1 41 04 20 143 15.2 Bush bearing hydraulic cylinder 1 41 03 1X 129 15.3 Bush bearing blow off chamfer 1 41 04 1X 125 15.4 O ring, piston 1 41 04 20 141 15.5 Sealing ring 1 41 04 20 140 15.6 Gasket, end cover 1 41 04 20 142 15.7 Bush bearing, throttle shaft 2 41 04 1X 126 16. Oil seal 1 41 04 1X 017