ELECON GEAR BOX CATALOGUE

..... PE–T6 14 32 38 Ratings Type Bevel-Helical Gear Units PLB .. 2 stage PLC ... PLC-U3 ...............Alphabet 4 General description 5 Position of gear case ............ PLD–R1 PLD–S5 PLD–T6 PLD–U3 48 58 62 66 Compact Drive (Bevel-Helical) 74 Ratings Type PWC ..4 stage Dimensions PWC–R1 . PWC-U4 ........... 3 stage 8 PC ......... 4 stage Dimensions PB–R1 ...... PLC–T6 ................ PWC–S5 .........R1 Selection of gearbox 6/7 Ratings Type Helical Gear Units PB ...Series ... PWD–R1 PWD–S5 PWD–T6 PWD–U4 78 86 90 94 Exact ratio Additional shafts Backstop Hollow shaft Motor Attachement Additional cooling Torque reaction arm Fixing holes of gear case 102 107 110 112 114 120 124 125 2 ............ Single stage PD ... 4 stage Dimensions PLB–R1 . PWC–T6 .Contents Page EP ......... PE–R1 PC–S5 ............... PLC–S5 ............... 3 stage 44 PLD ..... PE–S5 PC–T6 .... 3 stage PWD . 2 stage PE ... .–S5 .–T6 .....Position of gear case ..–U3/U4 3 .... base plate Motor bell housing L Bevel pinion shaft on centre line of output shaft M Adjustable motor base P Gear case. mounting surface 6 downward. 1 stage gear unit. 2 stage gear unit.. 3 stage gear unit.. mounting surface 5 downward. sizes 10.split R1 Position of gear case . 4 stage shaft (output) shaft with shrink disc shaft with key-way Designation of mounting surfaces of gear case (1. high speed shaft downward Position of gear case and output shaft .... mounting Surface 1 downward Gear case vertical mounting with horizontal shafts. 4 .. mounting surface 4 downward Solid output shaft Bevel pinion shaft. high speed shaft upward Gear case vertical mounted with horizontal shafts.permissible position see dimension sheets.horizontal..67 : Gear Case .6).EP – Series – Alphabet B C D E F G H Helical Helical Helical Helical Flange Hollow Hollow J K Motor bracket. right angle to output shaft Additional cooling S5 T6 U3 U4 V W Z gear unit..vertical mounting surface 3 downward Position of gear case and output shaft .31 one-piece Sizes 35 .vertical. otherwise oil sightglass Cooling Additional cooling devices available as standard: Available as standard on the input shaft: ● ● ● ● Torque Arms ● Shaft with 1 and 2 shaft ends (on helical gears) Type PLD (Bevel helical gears) with 1 to 3 drive shafts mechanical air cooling cooling coil external oil cooler (oil/air cooler and oil/water cooler) available on request Motor consoles Couplings available as standard On the output shaft suitable for standard output shafts and gear torques: Back Stops – – – Accessories Flexible couplings Gear coupling Other coupling types on request on the input shaft suitable for standard drive shafts and gear torques : – – – – Flexible couplings Gear coupling Fluid coupling Other coupling types on request available as standard – – – General information ● Motors Suitable motors of renowned make from the ELECON-EP-Series catalogue program.Helical Gears / Bevel Helical Gears EP . 041004756 TUV CERT guarantees a uniformly high standard.000 Nm Ratios – – iN = 1. Standard conservation with normal transport conditions sufficient for a period of 6 months. the modular concept Construction and Structural Shapes ● ● ● ● ● ● for horizontal.Putting into Operation Delivery without oil. with DIN ISO 9001 (EN 29001) registration no. assembly.. drive with overriding clutch with flange for output side additions such as stirrer bell housing Output Torques T2: up to 480. 710. 114 to 119. . case hardened (in our own hardening bay) and ground Profile corrections for optimum inertia quality Spiral bevel gears (cyclo-palloid tooth form) hardened and lapped or ground Calculation checks possible in accordance with DIN 3990. development.Series gears or a combination of EP .25 . Roller Bearings Long life roller bearings Seals Standard seal systems available for input and output shafts: ● ● Radial shaft sealing rings in various materials Radial shaft sealing rings with additional dust lip 5 Heating element Operational monitoring systems (among others for speed and torque) Diagnostic systems ● Information sheets available as CAD files for various computer systems and interfaces Computer programs for drive selection Delivery . with the latest technology One piece casing for sizes 14 to 31 One piece casing = great rigidity.Series Is an Intelligent gear concept ● ● ● ● ● ● because it answers the purpose with fewer but more versatile parts (high degree of standardisation and the use of common parts size to size gives optimum availability and short delivery times) because the sizes encompass smaller ranges and also the permissible torque with increasing size are in smaller bands because it offers more advantages owing to faster delivery times more variable and universal possible applications and greater standardisation of the series (mass production from a constructiuon kit) Construction Types ● ● ● 1 to 4 stage helical gears 2 to 4 stage bevel helical gears 19 sizes follow. vertical and standing design spiral bevel spur gears as compact drives with motor bell housing with back stop with auxil. iN > 710 through a combination of EP . minimum volume. AGMA and classification Company standards ● Casing Is a totally newly developed gear program in acc.. (Exception : hollow shaft gears are delivered with protective cover for the shrink disc).Series with other gears Gears ● ● ● ● Helical gears for reduced noise. The protection from contact with moving parts required by law is not included in the supply. production. refer page No. ● ● ● EP . – ● Nodular cast iron and welded casing on request split casing from size 35 onward. oil type and quantity according to rating plate. high thrust loads possible as there are no parting lines Built-in space for large roller bearings Easy to assemble and take apart Design in accordance with the latest trends in accoustics Material: grey cast iron casting.Series ● ● The ELECON quality assurance system for design. Setting up and putting into operation in accordance with instruction manual. ● ● Maintenance cover with reusable seal Lubrication – – – Shafts Available as standard on the output shaft: ● ● ● ● Solid shaft Solid through shaft Hollow shaft with feather key Hollow shaft with shrink disc second radial shaft seal with intermediate grease-filled chamber greased labyninth seals (with radial shaft sealing ring) non-contact seal Gear wheels and roller bearings are splash lubricated as standard Standardized injection lubrication systems with shaft or motordriven pump are available as options Oil dipstick as standard for horizontal gears. after-sales service in acc. 25.1.1...75.1 pumps Centrifugal pumps Charge pumps Piston pumps Plunger pumps Sludgers Rolling Mills 1 1.2.1..1.1.25 1.1.7 1.75.5 2 1..8 1.1.25.1.4 1..5 1.1..7 1..5 1.5 1.1.0 Mining.2.5 1..4.4 1..3.1..5 1.3.1.5 1..75.....2.1.6 1.0 Crank Presses 1....0 1..2 2.25.1..5 h) Food Industry Machinery Beet sugar production -Beet washing machines & cutters -Slicing machines -Juice boilers & refrigerators Bottling & container filing machines Flour bucket elevators Kneading machines Mash tubs Packaging machines Sugar cane crushers Sugar cane knives (3) Sugar cane mills (3) Generators.75.....75..25.5 1... the upper table value is for continuous use and heavier applications.1.1.5 Rolling crushers 1.75..1.5 1..5 1.1.25.0 1 1..75.0.5 Rotary crushers 2 Rotary kilns 2 Separators 1.5 1..5 1...4 Rolling mills Rotary Cooler Textile Machines Calender 1 Looms 1 Printing and dyeing machines 1 Take-up rollers 1 Willows 1 Water Treatment Circular and longitudinal rakes 1 Filter Presses 1 Flocculation agitators 0.5 1..0.5 1.4.1 Sinking mine machines Steel belt conveyors Winders Cranes Classified acc..5 1 1.5 1.75.5 0.0 Hammers 1..25.Gear Unit application factors Gear unit application factors are in line with DIN standard no....3..1.75.5 1..1...5.1.5 Toothed roll crusher 2 Tub-pushing devices 1.1.6 1..1.75.0.. enquiries have to be made.25.0 1.2 1..5 2 1.5 1 2 2 2 1.1.25.5 1.1.3.0.1.1.1.6....25 1.5 2 2 1.5 1.2.5 1. to FEM 1001 Crushers Ball crushers Hammer mills 1 1 1 1 1 1 1 1..5 1.0..5 1.5 1.8 Heat exchangers Rotary piston blowers Suction draught blower Turbo exhauster Cableways Continuous ropeways Freight ways Shuttle cableways T-bar lifts Cement Industry Concrete mixers Crushers Roller mills Rotary kilns Separators 1 1 0. When combustion engines are the driving force..25.8 1. turbines and fluid power motors.1.......25..25.75.5.5 1..4 1.8 1 1.8 2 1.5 1.1.1..5 Mine ventilating fans 1..1.1.91 1...25 1.5 1..2.1.. 3) Design is in accordance with maximum torque.1..85 1.5 1.2.9 1.3.35 1..1..2 1...2.0.4 1.2.2 2 1.5 1.4 1.2..1..3.1.3.25..75.5 1.8.8 1...1. Converters (3) Frequency converters Generators Welding generators Metal Working Machines Shlfts Table 1 : Gear unit application Intermitt..25.8.25 1.25..2.. Table 1 : Gear unit application Intermitt..2.1.5 1.2 1..25.6.5 1.6 1....5 h) 2) Reversing blooming mills Reversing plate mills Reversing sheet mills 2.5 1.1.5 2 1......2.8 1.4 1.5 1.1...load peaks per hour 1 2-10 11-20 21-50 51-100 >100 Table 3 : Reversal factor fR 1.75.1...1.5 1.5 1.25.8 1.6 Stamping presses 1...4...3 1.1.0.2.5 Table 1 : Gear unit application Intermitt.8 0...25.5 1.25.0 Paper machines for all types 1.5 Rotary drilling equipment 1.0 Forging presses 1. 3990 part 11 (edition 2/89) and are based on our experience for normal operating conditions.8 1 1 1.8 Pre-thickners Raking equipment 1 Rotary aerators Screw pumps Thickeners Water wheels Wood Working Machines Barkers 1.1.......1.4 2 2 1.6 1.0.7 Steady direction of load Alternating direction of load Reversing operations 1) Application factors apply to the following driving motors : electric motors.0 Table 2 : Operating Frequency factor fE 2 1.5 Jaw breakers 2 Jolters 1.1.2.5 1.3 1.1..5 1.2.0 Roller levellers 1.1 1 With.4 1 Agitators with variable gas absorbt..0 Plate bending machines 1..3 1 Belt winders Billet shears Blooming and slabbing mills Capstan wheels Chain transfer Cold band rolling mills 3) Cooling bed transfer frames Continuos casting drivers 3) Continuous shears 3) Crank type shears Cropping shears De-scaling breakers Drawing bench drives High speed roller tables Ingot conveyors Ingot pushers Looper Loop lifter Low speed roller tables Plate rolling trains Plate shears Plate tilters Plate trimming shears 6 1 1 1 1.5 Oil Industry Charging filter pumps 1.2 1 1.8 1..1.25.2.1.1.8 1.8 1.5 Pipeline pumps 1.25....85 1.3..4..25.1.1.4.5 1.2.1. Ventilator Air Cooler Axial blowers Cooling tower fans 0.0 1.4 1.2.5 2 1..75.75.5 1.1.0 Matallurgical Industry Blast furnace blowers 1..8 1..1.6 1.5...4 Tube mills Chemical Industry Agitators for materials with constant density with variable density Centrifuges Drying kilns Kneading machines Toasters Compressors Piston compressors Rotary compressors Turbo compressors Conveyors Apron Conveyors Band elevators Belt conveyors Bucket conveyors Canvas belt elevators Cellular bucket belt conveyors Chain bucket elevators Circular conveyors Escalators Goods lifts Hoisting engines passenger lifts Rail travelling devices Scraper chain conveyors Screw conveyors Shlfts 1..1.5 Planing machines 1 Saw frames 1...1.2.2...3. ...5 2 Winders Working roller tables Rubber and plastic Industry Machinery Calenders Extruders Kneading machines Mixers 1.7 1.5 Converters 1.3 1.0...2 1..2.25.8 1.. 2) The lower table value is for single shift operation and for lighter applications.5 1.6 1.2.85 0... Changes in the necessary drive selection may take place after stating the exact operating conditions.5 1.8 1...25 1..75.4.25.1.25.1.25.6.6 2 1.1.2..5 1.5 1.0 1..0 0.5 Presses 3) 1..5 1..1.0 1.1.......1..2..5 Plate straightening presses 1.1.25......0 Inclined furnace hoists 1.1...3.25..1..7 2 1..1..5 1.2.4 1.2 1...1. Use 2) factor fk 1) 1...75.0 2 1..25.0 Rebound crushers Rod mills Roller mills Swinging crushers Tube mills Dredgers Bucket chain drives Bucket wheels Cutter heads Dumping devices Manoeuvring winches Slewing gears Sucking pumps Travelling gears (caterpillar) Travelling gears (rails) 2) 1... factor fk 1) Use (0..5 1.1.2.25.5 1..5 1 1.3 1.25.. 1 1.75..75.1....5 1..2. equipment Thin sheet rolling trains Transfer skids Tube reverse equipment Turntables (Contin.1.1...5 Shlfts (0. Stone an Clay Working Machines Conical crushers 2 Endless chain transporters 1.25.25.8 1 1 0..1..2.8 2 Reversing Slabbing mills Reversing wire mills Rod reel & belt winders Roll adjustment devices Roll weighting drives Roller straighteners Roller tables continuous Roller tables intermittent Sintering belt drives Straightening & transp.2 1. casting) Walking beam conveyors 2...5 h) Blowers..5 1...1.7 1. factor fk 1) Use (0...5 Flush boring pumps 1.5 1...5 2 2 1..8 0..5 1.1.4 1.0 1..75..4.75.1.8.5 0.....2.1.0..5 1.2.5 1. Design Example Machine to be driven : Belt conveyor for freight loading Required output power : Pe = 44 kW Speed : n2 = 28 min–1 Duty cycle : ED = 100 % Starts per hour : 10 Daily operating time : 24 hours/day Ambient temperature : ϑU = 30 °C Selected : Gear unit PLC25 with PN = 64 kW 4. Pt4 Thermal capacity with ventilator and cooling coil 44 Pe With a duty cycle factor fA from table 5 : fA = 0. fA Pt The shaft ends are provided with shearing-loadfree couplings for torque transmission.fE.) Determine the gear unit size. Ratio : i = n1 / n2 = 1500/28 = 53. Gear units without additional cooling : Pt = 83 . see table 2 (page 6) fR = Reversal. table 3 (page 6) fE fR Determination of the type of cooling Pt ≥ Pe Tmax [Nm] [kW] fW fK Pt = Pt_ . fW Three . fA .0 = 652 Nm 1500 Driving Machine : 5. fk No additional cooling is necessary with application factor fk from table 1 : PLC Order code : fk = 1.f n E R n1 [min–1] Input speed n2 [min–1] Output speed isoll Desired ratio iN Nominal ratio iW Actual ratio PM [kW] Motor power PN [kW] Nominal power output Pe [kW] Effective power of machine to be driven Thermal capacity Pt0 [kW] Thermal capacity for drive without additional cooling Pt1 [kW] Thermal capacity with air cooling Pt3 [kW] Thermal capacity with cooling coil Pt4 [kW] Thermal capacity with air cooling and cooling coil Thermal factor Operating frequency factor fA Load factor Reversal factor ϑU [°C] Ambient temperature Start-up or maximum motor or braking torque ED [%] Duty cycle per hour Gear unit application factor fE = Operating frequency factor. 0.96 for PN = 64 . motor torque : Tmax = 560 Nm (pull-out torque) Selection P Tmax ≤ 9550 nN . A bevel helical gear unit for horizontal installation in a hollow shaft version with shrink disc is required. Checking the thermal capacity : Pe ≤ Pt with Pt = Pt_ .f .0 560 Nm < 652Nm O.fR With operating frequency factor fE from table 2 : fE = 1.1.6 kW 7 25 – R1 1 – G 12 – 56 .6 With reversal factor fR from table 3 : fR = 1. Check the gear unit power PN ≥ Pe . Checking the peak torque : Installation in the open air. 1. fW . 64 .6 Nominal ratio : in = 56 With thermal factor fW from table 4 : fW = 0. Ask for explanations for external forces. constant strong blast given. fk fk = Gear unit application factor.96 . Checking the gear nominal output : Pe = 44 kW < Pt = 69 kW Required Nominal output PN ≥ Pe .Gear Unit Selection ● ● ● ● Establish the type of gear unit and mounting arrangement n Ratio isolf = 1 n2 Selection of the appropriate nominal ratio iN (for the actual ratio iw page 106 and follow.phase motor Motor output : PM = 55 kW Motor speed : n1 = 1500 min–1 Max. factor.6 .86 = 69 kW With Pt0 = 83 kW from page 50 3. 0.86 for ϑU = 30 °C and ED = 100% The power data page 49 comes up with type PLC.K. Tmax ≤ 9550.4 = 61. 100% = 69% 2.4 (upper value for continuous use) PN required ≥ 44 x 1. see table 1 (page 6) Cheking the peak torque Tmax ≤ 9550 ● PN . Pt_: Pt0 Thermal capacity without additional cooling Pt1 Thermal capacity with ventilator Pt3 Thermal capacity with cooling coil 1. 5 5 5.55 4 4.4 1. single stage 1.6 12 10 16 20 4.3 7.5 5 Helical Gear Units.5 14 16 18 20 22.2 12.6 1.5 28 31 35 40 42 45 47 50 53 121 81 108 72 98 65 91 58 81 52 72 46 64 41 57 36 51 33 46 29 41 26 37 23 30 20 28 18 230 153 230 153 230 153 230 153 115 211 85 141 112 196 75 131 106 174 71 116 94 155 63 103 85 139 93 57 76 124 83 51 68 111 74 45 94 61 63 41 81 53 54 35 71 47 48 31 42 28 38 25 32 21 29 19 230 153 230 153 230 153 232 155 206 137 185 123 165 110 148 99 132 88 116 77 103 69 93 62 82 55 74 49 542 360 500 360 460 350 430 310 400 270 367 245 330 220 294 196 264 176 236 157 211 141 189 126 160 110 145 96 540 360 500 360 460 350 410 310 374 249 358 239 326 217 304 203 276 184 242 161 215 143 183 122 160 105 143 95 840 560 840 560 770 513 710 473 661 441 600 400 570 380 538 358 483 322 452 301 426 284 373 249 314 209 280 187 8 840 560 840 560 770 513 711 474 660 440 600 400 589 391 527 351 470 312 427 285 392 261 364 243 306 204 269 179 1800 1200 1750 1170 1600 1070 1500 1000 1430 955 1260 840 1120 746 995 663 895 600 800 533 745 500 680 452 560 370 500 330 56 60 63 PN [KW] Nominal Power [min–1] 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 25 1800 1200 1750 1170 1600 1070 1500 1000 1490 990 1320 880 1200 800 1070 710 955 640 853 570 775 520 690 460 596 398 533 355 2500 1670 2500 1670 2500 1670 2500 1670 2300 1535 2230 1490 1985 1325 1763 1175 1590 1058 1420 945 1320 880 1180 786 1020 680 878 590 2500 1670 2500 1670 2500 1660 2500 1670 2300 1530 2200 1470 1980 1320 1770 1180 1585 1055 1415 945 1290 860 1170 780 1010 675 884 587 2500 1660 2500 1670 2500 1660 2500 1665 2300 1530 2175 1450 1950 1300 1740 1160 1520 1015 1355 900 1270 845 1150 770 1005 670 875 575 2435 1625 2175 1450 1905 1270 1690 1130 2685 1790 2350 1565 2050 1365 1825 1220 2590 1730 2330 1555 2000 1335 1780 1185 67 . two-stage 5.Power ratings Gearbox Size Type PB iN 1.5 60 40 54 35.6 6.24 2.1 8 9 10 11.8 3.25 Helical Gear Units.5 2.8 2 2.4 25 28 40 45 n2 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1200 800 1070 715 940 625 835 555 750 500 670 445 600 400 535 360 475 315 425 280 375 250 335 220 300 200 120 80 110 73 105 70 96 64 89 59 80 53 80 53 69 46 59 39 57 38 47 31 43 29 34 23 320 210 300 200 280 190 260 170 220 145 200 130 200 130 170 110 170 110 140 93 130 85 110 73 88 59 660 440 620 410 570 380 530 350 460 310 420 280 420 280 350 230 350 230 290 190 270 180 230 150 180 120 1450 970 1350 900 1260 840 1160 770 1000 670 920 610 920 610 780 520 750 500 580 390 520 350 460 310 360 240 2800 1850 2600 1700 2400 1600 2200 1450 2200 1450 2000 1350 1850 1250 1600 1050 1300 850 1150 750 850 570 770 510 640 420 4100 2750 3800 2500 3600 2400 3350 2250 3100 2000 2800 1850 2800 1850 2400 1600 2100 1400 1950 1300 1500 1000 1400 950 1200 800 2700 1800 2300 1550 2000 1350 4700 3100 4200 2800 3200 2100 1500 1000 270 180 32 21 82 55 170 110 320 210 590 390 1000 650 1800 1200 3000 2000 PN [KW] Nominal Power [min–1] Gear box Size PC 4 31 n1 Type iN 25 14 n1 16 18 20 22 n2 375 250 335 220 300 200 270 180 240 160 211 141 188 125 167 111 150 100 134 89 120 80 107 71 94 63 83 56 75 50 67 44.15 3. 5 5 6.22 2.5 22.5 25 33.0 4.3 3.3 5.0 6. three-stage 14 621 414 554 369 477 318 443 295 394 263 338 223 300 200 276 184 234 156 215 142 197 131 175 117 149 99 133 89 124 83 106 71 96 64 40 124 83 111 74 96 64 89 59 78 52 66 44 60 40 55 37 48 32 43 28 39 26 35 23 30 20 27 18 25 17 21 14 19 13 1031 1900 3370 687 1270 2250 917 1690 3000 3630 611 1127 2000 2420 817 1029 1522 1880 2700 3270 3800 545 686 1015 1253 1800 2180 2530 737 937 1360 1680 2080 2410 2805 3390 491 625 906 1120 1387 1605 1870 2260 660 808 1013 1220 1474 1865 2160 2614 2890 440 539 675 812 983 1243 1440 1743 1930 584 735 922 1090 1342 1600 1930 2334 2710 389 490 615 725 895 1070 1285 1556 1807 502 666 796 966 1193 1480 1700 1995 2410 333 444 531 644 795 987 1130 1330 1606 465 569 713 858 1040 1313 1520 1780 2035 310 379 475 572 692 875 1013 1172 1360 409 495 645 761 912 1120 1350 1634 1800 273 330 430 507 608 748 900 1090 1200 354 466 557 677 835 987 1190 1400 1690 235 311 371 451 557 658 791 931 1124 330 404 487 609 737 932 1080 1256 1445 220 269 324 406 491 621 720 837 963 295 356 461 544 652 800 963 1170 1300 197 236 307 363 435 534 642 778 862 259 327 398 483 596 705 856 1040 1200 173 218 265 322 397 470 571 691 803 222 295 340 429 529 657 752 885 1070 148 197 227 286 353 438 501 590 713 206 252 317 381 461 583 674 787 903 137 168 211 254 307 389 449 523 602 182 220 284 338 405 498 600 726 804 121 146 191 225 270 332 400 484 534 158 210 251 304 376 444 534 628 759 105 140 167 203 251 296 356 419 506 329 416 561 645 180 217 372 430 219 277 120 144 578 292 359 158 206 385 195 239 105 137 179 317 119 211 152 102 42 232 155 206 137 182 121 165 110 147 98 131 87 113 75 103 69 91 61 79 53 74 49 66 44 58 39 50 34 46 31 41 27 35 23 45 229 153 210 140 180 120 165 110 150 100 126 84 110 73 105 70 90 60 79 53 74 49 67 45 57 38 49 33 47 31 40 27 35 24 47 226 151 206 137 179 119 158 105 143 95 125 83 109 72 103 69 90 60 77 51 71 47 65 43 56 37 49 32 46 31 40 27 34 23 50 429 286 381 254 338 225 304 203 272 181 244 163 217 145 190 127 169 113 152 101 136 91 122 81 109 73 97 65 86 57 76 51 68 45 53 417 278 376 251 329 219 301 201 268 179 230 155 203 136 188 125 166 110 146 98 134 89 119 79 104 69 91 61 83 55 74 49 65 44 56 466 311 416 277 359 239 333 222 291 194 249 166 222 148 208 139 179 119 159 106 148 99 131 87 112 75 99 66 93 62 80 53 71 47 60 760 507 674 450 600 400 540 360 482 321 432 288 384 256 337 225 300 200 269 182 241 161 216 144 193 129 171 114 152 101 135 90 120 80 63 817 545 726 484 630 420 583 389 523 349 450 300 394 264 363 242 314 210 280 185 261 174 233 155 200 133 177 121 163 109 140 93 125 84 67 759 506 645 430 607 405 542 361 452 301 400 270 379 253 323 215 290 195 271 181 241 161 204 136 180 120 169 113 145 97 130 86 115 77 .6 3.4 5.1 4.7 7.9 8.57 4.7 11 7.1 7.6 18 15 10 13 8.0 10 6.9 23.1 15 10 13.3 7.5 12.5 28 37.7 12 8.75 2.4 6.2 8.1 2.7 11.8 16 87 58 73 49 64 43 62 41 53 35 46 29 41 27 37 25 32 21 29 19 28 19 23 15 20 13 18 12 16 11 14.Power ratings Type Gearbox Size PD n1 iN 18 20 22.7 7.4 25 28 31.3 9 294 195 264 176 256 171 235 157 208 139 172 115 150 100 148 99 123 82 107 71 104 69 92 61 76 51 67 45 59 39 55 37 48 32 31 63 42 55 37 47 31 44 29 38 25 34 23 32 21 27 18 24 16 21 14 20 13 17 11 15 10 14 9.82 3.3 12 8.1 5.1 9.3 18 12 17 11 15 10 12.38 1.3 10 6.3 14 9.33 5.1 4.7 9.7 11.9 6.8 16 21 14 18.5 7.4 4.5 16.55 7.2 7.2 5.5 31.3 6.7 5.9 3.2 19.3 300 200 267 178 252 168 238 159 213 142 180 120 160 107 150 100 126 84 112 75 106 71 95 63 80 53 71 47 60 40 56 37 50 33 28 68 45 65 43 56 37 48 32 47 31 40 27 36 24 33 22 28 19 25 17 22 14 21 14 18 12 16 11 15 10 13 8.59 2.5 5.5 40 45 50 56 63 71 80 90 100 112 125 140 160 18 20 22 n2 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 94 63 83 56 75 50 67 44.0 4.3 5.1 9.7 8.1 6.36 3.2 5.9 12 8 10.46 6 4 5.3 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 1500 1000 21 14 18.68 1.4 4.5 13 18 12 16 11 14 9.1 3.2 30 20 27 17.9 5.3 8.5 3.9 12 8 10. four-stage 16 140 160 180 200 224 250 280 315 355 400 450 500 560 630 710 25 28 31 35 40 42 45 47 50 53 56 26 17 23 15.2 8.4 8.1 7.3 6.2 4.5 4.0 8.5 42.1 11 7.8 9.5 47.17 4.3 6.2 4.1 1.5 7.4 7.5 7.6 8.7 6.9 155 103 130 87 113 75 101 67 97 65 81 54 71 47 64 43 61 41 51 34 45 30 40 27 25 43 29 37 25 32 21 31 21 26 17 22 15 20 13 18 12 16 11 14 9.3 582 388 527 351 447 298 416 277 380 253 322 209 284 189 267 178 224 149 200 133 186 124 169 113 142 95 126 84 119 79 99 66 90 60 35 131 87 119 79 100 66 93 62 85 57 72 48 64 43 59 39 50 33 45 30 42 28 38 25 32 21 28 19 27 18 22 15 20 13 60 63 67 PN [KW] Nominal Power [min–1] 16 Helical Gear Units.5 7.5 4.9 6.79 2.8 3.3 9.2 3.7 83 55 74 49 66 39 59 39 52 35 46 31 41 27 37 25 32 21 29 19 26 17 23 15 21 13 18 12 17 11 15 9.6 9.8 12.3 12.6 13 8.35 2.0 11 7.4 8.0 11 7.4 PE 71 80 90 100 112 125 Helical Gear Units.8 6.7 9.7 14 27 18 24 16 20 13.3 6.3 6.4 6.8 12.9 13 8.7 11.2 4.7 11.8 132 88 118 79 103 69 93 62 84 56 74 49 65 43 58 39 53 35 47 31 41 27 37 24 20 22 15 10 13 8.3 11 8.6 7.8 10.5 11 7.5 5.1 2.4 6.4 4.2 8.1 15 10 13.5 16.5 35.7 5.76 3.6 4.22 3 2 2.5 60 40 54 35.3 9.1 5.7 37 25 33 22 29 19 26 17 24 16 21 14 19 13 17 11 14 9.0 6.3 9.7 4.6 10.3 11 7. 0 m/s 3) - - 243- 615 845 1253 1687 1500 - 314 732 1009 1469 1979 1000 - 234 545 751 1093 1472 VW = 0.2 m/s VW = 4.-R1 Gearbox Size 31 35 40 42 45 47 50 53 on request 56 60 63 67 Pt0 [kW] / without add.3 6.0 m/s Average air n1 speed (min–1) 14 16 18 20 22 25 28 2288 3077*) 4 4 4 2.3 6.6 4 5.24 2.27 1.5 m/s 1) - - 177 505 VW = 1.5 12.2 m/s 2) - - 310 938 1280 1972 2648 VW = 4.84 0.71 0. Pt4 & Pt9 applicable for Gearbox size 31 only for in = 3.6 1415 on request Pt4 [kW] / with fan and cooling coil on request Pt8 [kW] / with 2 cooling coils on request Pt9 [kW] / with fan and 2 cooling coils VW = 0.99 1 For values less than 20% consult ELECON 10 .Thermal Capacity n1 Average air speed (min–1) VW = 0.67 1.0 m/s 3) - 46 65 85 77 110 143 127 182 237 - 1500 1000 110 82 213 158 354 263 VW = 0.86 0.5 m/s 1) 10 Type PB.02 Table 5 : fA : Utilization Factor Utilization Pe / PN [%] 20 0.2 m/s 2) - 42 55 70 89 108 130 154 184 207 265 300 361 437 VW = 4.98 0.6 7. little air movement Large hall with free air movement Constantly strong air movement Table 4 : fw : Thermal Factor υ u[°C] 10 20 30 40 50 Thermal capacities of types PC-S5 and -T6 on request 100 80 ED % 60 40 20 1.53 1.5 2.5 Small closed room.7 30 0. 1) 2) 3) VW = 0.61 1.57 1.03 1..5 m/s 1) - - 277 883 1203 1872 2512 VW = 1.93 0.06 0.2 m/s 4 5.2 m/s 2) - 97 178 133 257 276 450 390 628 527 950 812 1046 1122 VW = 4.55 …5.5 2.1 7.24 2.96 0.0 m/s 4 5.6 4 5. cooling 179 234 256 334 333 434 Pt1 [kW] / with fan 497 650 370 484 Pt3 [kW] / with cooling coil 691 1053 40 45 318 454 590 on request 883*) 657*) on request VW = 1.5 12.1 9 9 9 VW = 4.96 0.5 m/s 1521 Values of Pt0 & Pt3 meant for gearbox sizes 20 to 31 are applicable from ratios as indicated (For smaller ratio. consult ELECON) VW = 1.34 1.9 60 70 80 90 100 0.34 1.15 0.2 m/s 2) - - 210 560 768 1153 1551 VW = 4.5 2.00 0.0 m/s 3) - 54 71 90 114 138 166 197 236 265 339 384 462 Pt1 [kW] / with fan 559 - 1500 82 108 136 173 210 252 299 359 403 515 583 702 850 - 1000 61 80 101 129 156 187 222 267 299 383 433 522 632 VW = 0.0 m/s 3) - - 343 993 1357 2072 2784 - 1500 - 413 1110 - 1000 - 1394 2122 2851*) 1019 358 *) Values for Pt1 .77 2.17 1.78 1. -R1 Gearbox Size 16 20 25 12 31*) Pto [kW] / without add.5 m/s 1) - 30 40 50 64 78 94 111 132 149 191 216 260 315 VW = 1.14 1.76 0. cooling VW = 0.53 1.0 m/s 3) - 109 193 153 282 306 486 433 680 585 1024 896 1147 1244 Pt4 [kW] / with fan and cooling coil - 1500 137 231 199 341 378 572 535 803 723 1200 1095 1387 1535 - 1000 116 203 164 297 324 507 458 711 619 1068 on request on request Pt3 [kW] / with cooling coil 945 1000 1207 1317 on request on request Pt0 and Pt3-meant for gearbox sizes 22-47 are applicable from ratios indicated.86 50 0..91 0.5 VW = 1. (For smaller ratios consult ELECON).21 1.24 Type PC.5 m/s 1) - 85 163 113 232 246 414 347 576 469 876 728 945 VW = 1.8 40 0.5 m/s 8 8 8 8 12.2 m/s 2) VW = 4.00 0.6 5 5 6.5 12.3 12. 9 60 70 80 90 100 0.0 m/s 3) - 73 129 102 188 174 324 289 453 411 684 597 765 829 942 1178 1276 1294 1373 1456 343 389 on request Pt4 [kW] / with fan & cooling coil - 1500 91 154 133 227 222 382 357 535 514 800 730 925 1023 1136 1407 1555 - 1000 77 135 110 197 186 339 306 474 437 712 630 805 878 991 1235 1345 20 20 22.5 m/s 1) Vw = 1.4 16 18 20 VW = 0. -R1 n1 Average air speed (min–1) Gearbox Size 14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 VW = 0.99 1 For values less than 20% Consult ELECON. PE-S5 and -T6 on request 40 20 1.5 m/s 1) - 20 27 34 42 52 62 73 Pto [kW] / without add.2 m/s 2) - 28 37 47 59 72 86 102 123 VW = 4.7 30 0.86 0.2 m/s 2) Vw = 4.93 0.4 22.. -R1 n1 Average air speed (min-1) Gearbox Size 14 16 18 20 22 25 28 31 35 40 42 45 47 50 53 56 60 63 67 157 218 279 157 218 279 186 258 330 227 315 403 235 326 417 268 372 476 302 420 538 856 974 Vw = 0.21 1..0 m/s) on request Type PE.61 1.5 m/s 1) Vw = 1. little air movement Large hall with free air movement Constantly strong air movement Table 4 : fw : Thermal Factor υ u[°C] 10 20 30 40 50 100 80 ED % 60 1.14 1.0 m/s 3) - 36 47 60 76 92 110 131 157 56 60 63 67 210 210 248 302 312 357 404 154 177 200 241 291 291 344 420 434 496 561 197 227 256 308 372 372 440 538 556 635 718 Pt1 [kW] with fan - 1500 54 72 91 115 140 168 199 239 468 566 566 669 817 1000 40 53 68 85 104 125 148 178 223 255 289 348 Pt3 [kW] / with cooling coil 300 421 421 497 607 VW = 0.27 1.96 0.2 m/s) VW = 4. consult ELECON) VW = 1.96 0.4 16 20 16 20 25 16 20 22.06 0.2 m/s 2) - 65 119 89 171 154 300 260 419 368 634 541 698 748 861 1082 1158 1172 1234 1299 VW = 4.5 m/s 1) - 57 109 76 154 134 276 231 385 325 584 485 631 667 780 986 1040 1050 1095 1142 VW = 1.71 0.5 16 20 16 20 25 20 20 22..03 1.15 0.5 m/s) Pto and Pt3 .67 are applicable from ratios indicated (For small ratios.5 31. cooling 66 84 95 108 130 92 116 132 150 180 118 148 169 192 230 Vw = 0.4 28 28 28 31.2 m/s 2) - - - 57 67 116 128 101 116 207 225 173 195 288 314 244 276 438 475 364 406 473 523 500 561 585 646 740 812 781 869 789 880 822 926 Vw = 4.Thermal Capacites Type PD.91 0.34 1.0 m/s 3) - - - 25 35 45 32 44 56 39 54 69 47 65 83 55 77 99 Pto [kW] / without add.5 31.78 1.17 1.4 22.67 Thermal capacities of types PD.34 1.4 22.8 40 0.57 1.00 0.53 1.00 0.53 1. cooling 89 111 127 144 174 VW = 1.77 2.4 22.84 0.76 0.02 Table 5 : fA : Utilization Factor Utilization Pe /PN [%] 20 0.98 0.4 22. 11 .0 m/s 3) - - - 77 140 131 243 217 340 308 512 448 573 622 707 884 957 971 1030 1092 Pt3 [kW] / with cooling coil 1) 2) 3) Small closed room.86 50 0.meant for gear box sizes 35 . 2 24.80 2.5 29.20 8.61 8.1 5.24 7.5 62.98 2.8 3.2 11.32 14.10 3.1 8 9 10 11.29 1.8 57.4 1.41 8.86 5.3 34.5 5 5.15 2.2 24.85 10.7 42.6 1.5 5 5.81 6.8 67.6 63.41 3.2 28.0 20.7 38.4 5.7 63.26 22.7 22.3 12.4 89.1 33.14 1.16 8.6 13.02 6.8 8.55 2.98 1.10 8.86 16.1 13.4 28.27 1.3 7.2 24.3 105 60.5 25.6 29.6 50.5 30.9 44.9 21.96 0.8 63.2 12.3 3.8 12 79.8 3.2 92.16 3.8 2 2.13 1.0 59.2 33.55 6.0 23.Nominal Output Torques Helical Gear Units.0 28.6 42.67 2. two-stage Type PC Gearbox Size 14 16 18 20 22 25 31 35 40 42 45 47 50 53 56 Nominal Output Torques T2N [kNM] iN 4 4.8 38.80 2.18 3.31 3.1 20.4 5.6 89.73 6.15 3.10 1.20 16.25 1.25 5.1 44.4 39.6 8.5 2.23 1.1 50.3 4.07 1.18 1.20 15.6 33.23 16.2 76 42.1 29.2 40.8 36.0 21.88 6.9 15.1 24.2 35.5 14 16 18 20 22.7 120 120 102 106 Nominal Output Torques / T2N [kNm] iN 1.12 7.7 13.4 24.0 12.6 6.4 25 28 28 5.1 26.4 21.0 13.07 5.1 100 100 113 113 117 127 143 126 146 155 194 239 131 134 235 297 129 161 126 164 286 160 155 60 63 67 .69 6.08 1.5 39.2 13.3 26.10 5.4 3.86 13.92 0.3 19.7 64.6 22.20 1.5 11.0 79 44.99 6.4 76 43.8 42.06 2.3 79.9 33.8 20.5 27.5 26.1 38.48 9.8 23.03 3.8 71.1 38.0 22.5 12.8 13.23 1.0 11.59 14.55 4 4.14 Helical Gear Units.53 5.24 2.10 21.2 3.4 25.3 23.36 11.4 16.7 45.8 65.8 6.6 32.85 3.59 5.6 32.8 32.6 20.0 101 37.4 43.9 53.9 57.85 2. one-stage Type Gearbox Size 10 PB 12 16 20 25 31 40 45 68.1 14.9 36.3 21.2 71.9 101 46.5 104 57. 8 23.8 43.7 24.36 33.6 57.0 5.0 23.0 57.0 483 101 134 160 239 400 129 155 297 79.5 40 45 50 56 63 71 80 90 100 112 125 140 160 28 31 35 40 42 45 47 50 53 56 60 63 67 Nominal Output Torques T2N [kNm] 3.36 43.41 8.5 5.3 60.36 8.5 24.8 24.8 43.10 3.0 8.5 32.0 129 161 460 105 235 126 164 416 286 76.2 45.0 131 160 483 239 101 134 155 400 297 79.2 45.8 43.10 8.0 155 460 105 126 235 164 286 416 76.10 42.5 59.3 8.0 43.26 3.0 235 297 .20 32.86 57.20 32.0 16.8 22.0 42.0 76.8 105 416 131 134 131 101 134 129 105 126 101 134 129 105 126 131 101 134 129 105 126 101 134 129 126 239 235 161 164 239 161 400 297 416 286 483 460 483 400 297 460 235 164 194 343 416 286 483 160 239 400 297 155 460 235 164 286 416 160 483 239 155 400 297 161 460 235 164 416 286 160 483 239 400 155 297 460 235 164 286 160 155 Helical Gear Units.3 33.0 42.8 42.5 35.4 8.2 22.8 45. Four-stage Gearbox Size Type PE 14 16 18 20 22 iN 71 80 90 100 112 125 140 160 180 200 224 250 280 315 355 400 450 500 560 630 710 25 28 31 35 40 42 45 47 50 53 56 60 63 67 Nominal Output Torques T2N [kNm] 30.4 16.0 160 155 79.4 11.0 8.0 164 239 483 101 134 79.86 16.3 8. three-stage Gearbox Size Type PD 14 16 18 20 22 25 iN 16 18 20 22.10 3.5 42.4 8.36 30.8 79.2 60.2 16.3 42.0 60.3 33.8 43.8 22.2 59.7 32.10 3.Nominal Output Torques Helical Gear Units.8 32.2 60.41 60.0 16.0 101 286 483 134 160 239 400 129 297 79.9 76.20 79.8 47.0 60.0 16.6 30.2 60.0 24.2 45.8 42.36 24.5 23.3 42.4 8.20 57.0 59.6 57.8 16.8 33.7 57.0 43.0 59.8 5.0 16.4 8.0 16.7 57.5 8.0 5.8 16.5 45.7 57.8 76.0 79.0 235 126 164 460 286 76.86 8.5 57.86 8.26 3.0 8.0 16.20 8.9 42.8 33.3 30.8 33.36 22.7 42.3 79.36 27.3 8.7 60.0 5.20 42.0 16.3 47.10 8.0 16.7 60.0 32.4 8.36 16.0 8.4 76.0 22.0 23.8 13 131 105 134 416 239 400 483 460 161 131 416 286 76.9 76.8 22.8 79.3 33.6 43.7 32.6 32.8 45.16 8.4 25 28 31.41 43.8 22.0 42.0 23.20 32.20 24.4 16.0 37.0 5.6 32.3 47.16 3.4 57.0 23.86 11.8 33.8 23.0 400 161 297 129 460 235 105 126 164 194 343 416 76.0 8.3 30.7 42.16 3.6 16.2 60.26 3.8 59.86 23.8 22.0 59. .2 Output Shaft k1 l1 m1 ∅ x1 226 280 318 371 450 547 640 750 100 120 125 145 170 215 250 290 126 160 193 226 280 332 390 460 – 165 205 235 295 368 440 540 m6 k2 l2 m2 ∅ x2 Weight [kg] 45 k6 60 80 95 120 140 165 185 246 305 363 396 495 582 695 805 120 145 170 170 215 250 290 330 126 160 193 226 280 332 405 475 165 195 235 300 328 400 440 70 140 270 430 750 1200 2000 3250 ∅ d2 Oil filling [I] * 4. 80 100 3.80 ≥ 95 M 16 M 24 M 20 Keys to DIN 6885/1 supplied by ELECON Type of protection as per IP 55 Input shaft Type iN PB 10 PB 12 PB 16 PB 20 PB 25 PB 31 PB 40 PB 45 ∅ d1 m6 35 k6 50 k6 70 1.900-0121-MB 1/3 Dimensions Type 3..50 60.55..6 100 130 160 Type a b6 c e e8 f PB 10 PB 12 PB 16 PB 20 PB 25 PB 31 PB 40 PB 45 94 127 164 201 247 302 374 449 113 147 179 210 225 270 325 395 15 16 22 26 28 30 35 45 338 448 556 662 772 928 968 1197 107 147 179 207 251 297 303 371 216 284 348 410 438 522 630 774 h –0. 65 80 5...25. d2 30 35 Tapped centre holes in shaft ends DIN 332 Form DS M 10 M 12 40.15 130 160 180 k1 I1 226 280 338 396 495 582 680 790 100 120 145 170 215 250 290 330 ∅ d1 iN m6 30 k6 40 k6 50 k6 3.5 10 20 40 70 120 120 160 Fitting n n6 150 364 120 190 480 163 265 600 201 315 714 233 375 824 277 425 980 323 450 1220 421 475 1494 515 p p2 333 404 560 663 787 887 913 962 158 190 223 269 314 363 440 * Exact values are indicated on the nameplate 14 ∅s ds x lmax 12 14..5 18.99 PB 10-R1 … PB 45-R1 Filling Plug yellow Oil Level blue Oil Drain red Breather d1.5 24 24 28 28 35 M10x45 M12x70 M16x110 M20x130 M20x160 M24x180 M24x200 M30x160 t t1 t2 u v w1 w2 218 311 396 461 574 716 906 1115 50 78 99 104 152 191 270 330 - 192 248 306 360 388 468 576 712 240 305 415 495 590 690 440 550 30 36 40 46 86 98 102 104 30 36 40 46 86 98 117 119 315 410 485 . EP-Series.900-0121-MB2 Location of input and output shafts 3. base plate 15 .99 Directions of rotation viewing ➪ K PB 16 – R1 1 – V 11 – 5 – Z 1 ➝ [z] [0] [1] [3] [4] [8] [9] Example Add. cooling Without add. cooling 1 Fan Cooling coil 1 Fan + Cooling coil 2 Cooling coils 1 Fan + 2 Cooling coils ➝ Nominal ratio ➝ Location of shafts Permissible direction of rotation Output shaft [V] Solid shaft ➝ Mounting arrangement [1] Foot mounted ➝ ➝ [R1] Horizontal gear unit Size ➝ ➝ Helical gear unit. [B] 1 stage Motor attachment [K] Motor bell housing [M] Adjustable motor base [J] Motor bracket.