E411 Bolting Solutions US

E411B o l t i n g Professional Hydraulic and S o l u t i o n s for the Bolting Mechanical Tools Industry US Enerpac Bolting Tools ENERPAC'S Bolting Solutions caters to the complete bolting work-flow, ensuring joint integrity in a variety of applications throughout industry: Joint Assembly From simple pipe alignment to complex joint positioning of large structural assemblies, our comprehensive line of joint assembly products range from hydraulic and mechanical alignment tools to PLC-controlled multi-point positioning systems. Controlled Tightening Enerpac offers a variety of controlled tightening options to best meet the requirements of your application. From mechanical torque multipliers to hydraulically driven square drive wrenches, and from low profile torque wrenches to inter-connectable bolt tensioning tools; we offer the products you need for accurate and simultaneous tightening of multiple bolts. Joint Separation Enerpac also provides hydraulic nut splitters and a variety of mechanical and hydraulic spreading tools for joint separation during inspection, maintenance and decommissioning operations. High quality bolting solutions from the brand you can trust. See how Enerpac can make your bolting work-flow more accurate, safer and efficient. Bolting Integrity Software Visit www.enerpac.com to access our free on-line bolting software application and obtain information on tool selection, bolt load calculations and tool pressure settings. A combined application data sheet and joint completion report is also available. ii All information in this catalog can be changed due to product improvements www.enerpac.com without prior notice. Table of Contents Tool Type and Functions Series Page INTRODUCTION AND CAPABILITIES Bolting Solutions – Product Range Overview 2 CONTROLLED TIGHTENING AND LOOSENING Torque Tools • • • • • Manual Torque Wrench Multipliers Hydraulic Square Drive Wrenches and Accessories, Steel Hydraulic Hexagon Wrenches and Accessories, Steel Hydraulic Square Drive Wrenches, Aluminum Hydraulic Hexagon Cassette Wrenches, Aluminum E S W SQD HXD 4 6 12 22 26 30 31 32 36 38 40 44 46 47 48 Torque Pumps • Selection Matrix • Portable Electric Torque Wrench Pump • Electric Torque Wrench Pumps • Electric Torque Wrench Pumps • Compact Pneumatic Torque Wrench Pumps • Air Driven Torque Wrench Pumps Tensioning Tools • Hydraulic Bolt Tensioners Tensioning Pumps • Electric Pump • Air Pump • Portable Hand Pump PMU ZU4 ZE PTA ZA4T GT ZUTP ATP HPT JOINT ASSEMBLY AND POSITIONING Cylinder Sets Synchronized Positioning Flange Alignment Tools SC ESS ATM 49 50 51 JOINT SEPARATION Hydraulic Nut Splitters Hydraulic Nut Cutters Industrial Spreaders Flange Spreaders Wedgies and Spread Cylinders NS NC FSM/FSH FS A, WR 52 54 55 56 57 YELLOW PAGES, TECHNICAL INFORMATION J Bolting Theory Torque Tightening Tensioning Nut and Bolt Sizes Key to Measurement agon ze ) D Threa d Size D (in) 5 3 7 /8" Hexag on Size * S (in) ) /4" /8" 1" 1 1/8" 1 1/4" 1 3/8" 1 1/2" 5 1 /8" 1 3/4" 1 7/8" 2" 2 1/4" 2 1/2" 2 3/4" 3" 3 1/4" eavy he xagon 1 1/16" 1 1/4" 1 7/16" 1 5/8" 3 1 13/16" Hexag on Size J (in) 1 5 3 3 7 7 instr recom bolte d /2 " /8 " /4 " /4" 2" 2 3/16" 2 3/8" 2 9/16" 2 3/4" 5 2 15/16" /8" /8" 1" 1" 1 1/4" 1 3/8" 1 5/8" 1 3/4" 1 7/8" 2" 2 1/4" 2 1/4" T t should a be c any eq uipm u 3 1/8" 3 1/2" 3 7/8" 4 1/4" 4 5/8" 5" nut Us Imp driv equi ISO2 DIN312 ASME- 9 and DIN B10 60 62 64 66 67 1 jacks and lifting wedges can also be used to assist in positioning and aligning. operational time and the amount of manpower required. Solution: Manual Torque Multipliers Enerpac E-series manual torque multipliers offer a range of output torques from manual inputs that can easily be achieved by an operator. S and W Series Torque Wrenches Industrial Application Controlled Tightening of Multiple sized fasteners for industrial applications. efficient torque multiplication for make-up or break-out of joint fasteners. 2 . Manual Torque Multipliers Controlled tightening when external power is unavailable Applications are often located where external power sources to drive air or electric powered tools are unavailable but controlled bolting is required. Solution: Hydraulic Torque Wrenches Lightweight aluminum tools for controlled bolting. Current methods of manipulation tend to be dangerous and involve a high degree of manual lifting using slings. SQD and HXD Series Torque Wrenches General Applications Controlled Tightening of Multiple sized fasteners. These methods can damage joint components. typically at values higher than an operator can generate using manual wrenches. Solution: Flange Alignment Tools The Enerpac ATM series Flange Alignment Tools are developed to rectify twist and rotational misalignment without additional stress in pipelines. are time consuming in setup and disassembly. providing accurate. E-Series. Optional accessories further extend the application range of these products. Solution: Hydraulic Torque Wrenches Professional tools for industrial applications.Bolting Solutions ATM – Flange Alignment Tools Misaligned joints Joints must be pulled together and correctly aligned prior to tightening. Hydraulic cylinders. hooks and lifting gear. optional direct Allen Drives or Interchangeable cassettes to provide controlled tightening of multiple sized fasteners per tool. Truly versatile tools which utilize standard Impact Sockets. Pumps and Accessories For Bolting Solutions Think Enerpac www. chain blocks and lever bars can damage joint components and present a potential safety risk. requires significantly longer setup and operational time and can present a potential safety risk. The head design fitted with heavy-duty chisels permits the splitting of nuts on a wide variety of applications. The use of cutting torches or hammers and chisels can cause damage to the joint components.com 3 . The FS series spreaders are ideally suited to flanged joint applications. hoses. NC or NS -Hydraulic Nut Cutters & Splitters Joint Separation Separation of stubborn joints for inspection and maintenance particularly those fitted with ring grooves or those with external forces acting on them are often difficult to separate. without inducing rotational twist or contending with the uncertainties of friction and lubrication. gauges. especially on pressure containing vessels. while loosening using tightening tools is possible it generally requires larger equipment and is time consuming. manifolds and fittings. Solution: Parallel Wedge Spreaders The FSH. Air and Electrically operated pump units. Solution: Bolt Tensioners Enerpac GT Series Bolt Tensioners can achieve accurate preload in single or multiple fastener applications simultaneously. Solution: Hydraulic Nut Cutters Nut splitting with the NC Series Nut Cutters or NS Series Nut Splitters is the safest method. GT Series – Bolt Tensioners Frozen or Corroded Nuts Often nuts are difficult to remove. FSH & FSM – Parallel Wedge Spreaders Pumps and Accessories A wide range of Pumps and Accessories are available including: Manual. The use of hammers and wedges. It takes less time and avoids costly damage to joint components.enerpac. Environmental and Productivity requirements demand even and parallel joint closure to ensure a sound assembly. This often requires the simultaneous tightening of multiple fasteners.Bolting Solutions Controlled Bolting Increasing Health and Safety. FSM-Series parallel wedge spreaders offer controlled separation without bending or risk of slipping from the joint. E393.lbs) (Nm) Reaction Bar Multiplier Enerpac Reaction Bar Torque Multiplier E393 used to manually torque bolts up to 3. Efficient Torque Multiplication When accurate make-up or break-out of stubborn fasteners requires high torque Typical Torque Multiplier Applications • Locomotives • Power plants Pulp and paper mills Refineries Chemical plants Mining and construction Off-road equipment Shipyards Cranes • High-efficiency planetary gear sets achieve high output torque from low input torque • Most models operator protected by anti-backlash device • Multiplier output accuracy ± 5% of input torque • Reversible. Manual Torque Multipliers Shown from left to right: E291.enerpac. (60-330 Nm) SELECTION CHART Torque Multiplier Type Output Torque Capacity Model Number (Ft.lbs. Reaction Plate Multiplier 750 1000 1200 2200 3200 2200 3200 5000 8000 1015 1355 1625 2980 4340 2980 4340 6780 10845 E290PLUS E291 E391 E392 E393 E492 E493 E494 E495 4 www.200 ft-lbs. E494 Accurate.com . tighten or loosen bolts • Reaction bar or reaction plate type • Angle-of-turn protractor standard on E300 models • Reaction plate models offer increased versatility with reaction point locations • E300 and E400 series replaceable shear drives provide overload protection of internal power train (one replacement shear drive is included) • • • • • • • MTW-250 Manual Torque Wrench Available to power manual torque multipliers.E-Series. Technical information: • 1/2" Square Drive • 45-250 Ft. 5 : 1 52 : 1 ½ ½ ½ ½ ½ ½ ½ ½ ½ ¾ ¾ ¾ 1 1 1 1 1½ 1½ – – E391SDK E392SDK E393SDK E392SDK E393SDK E494SDK E495SDK No No Yes Yes Yes Yes Yes Yes Yes No No No Yes Yes Yes Yes Yes Yes 2.6 17.2 – – – – – 5.0 5.9 3.8 3.5 : 1 13.9 4 5.3 4.7 1. Model Number (Ft. S1 Never use impact type air tools for power driving torque multipliers. H S2 L H S2 L Page: 6 D D R L1 L2 Reaction Bar Type 1) Input Torque Torque Ratio Input Female Square Drive S1 (in) Reaction Plate Type 1) Output Male Square Drive Replaceable Shear Drive Model No. Manual torque multipliers are used in most industrial.9 5.1 4. flange and repetitious bolting applications.8 2. and equipment maintenance applications.0 50.5 6.5 9.1 4.3 1.6 19.3 E290PLUS E291 E391 E392 E393 E492 E493 E494 E495 E200 and E400-series do not have an Angle-of-Turn Protractor (scale).9 15.5 3.5 : 1 26.4 19. Hydraulic torque wrenches are better suited for tight tolerance.6 : 1 18.8 3. Internal shear pin prevents tool from falling off bolt. E392 and E393 models include an angle-of-turn protractor (scale) to tighten fasteners using a “torque turn” method.7 10.5 5. Use Reaction Bar Models: • where space is limited • where multiple reaction points are available • when portability is desirable Use Reaction Plate Models: • above 3200 Ft-lbs.0 7.000 Ft.3 3.0 14.9 4. Angle-of-Turn Protractor Shearable Square Drive Provides overload protection on E300.5 7. User must verify manual torque wrench accuracy prior to use to ensure accurate final output torque. Overload Protection AntiBacklash Dimensions (in) Wt.6 19.4 8.7 8.4 34.lbs) (Nm) S2 (in) D H L L1 L2 R (lbs) 227 303 200 162 173 162 173 189 154 1) 308 411 271 219 234 219 234 256 208 3:1 3:1 6:1 13.5 – – – – – 1. 5 .7 6.9 4. Torque multiplier drive train damage will occur. output torque • on flanges and applications where neighboring bolt or nut is available to react against • when extreme reaction forces are generated E Series Maximum Output Torque: 750-8.6 5.and E400-series multiplier’s power train by shearing at 103-110% of rated capacity.2 19.0 14. Hydraulic Torque Wrenches Enerpac offers a complete range of square drive and hexagon cassette torque wrenches. construction.0 18.2 17.6 : 1 18.6 14. Set the pawl for clockwise or counterclockwise rotation.0 – – – – – 4.3 15.9 4.Manual Torque Multipliers Manual Torque Multipliers Enerpac manual torque multipliers provide efficient torque multiplication in wide clearance applications and when external power sources are not available.5 5. Allows accurate measuring a specific number of degrees of rotation. S1 ±5% CAUTION! E391.lbs Torque Ratio: 3:1-52:1 Multiplier Output Ratio Accuracy: Selector Pawl Models with anti-backlash protection have directional selector pawls.3 1. To ensure that the tools you buy meet our own exacting requirements. during the design process every prototype was put through finite element stress analysis. rigorous cyclic testing and strain gauging.enerpac. TSP .g. even in applications where access is limited • Optimised strength-to-weight ratio • Fast operation due to the large nut rotation per wrench cycle (35 degree rotation angle) and rapid return stroke Reliability • All wrenches are nickel-plated for excellent corrosion protection and improved durability in harsh environments Accuracy • Constant torque output provides high accuracy across the full stroke • Uni-body construction ensures accuracy by reducing internal deflections S-Series. multi-position reaction arm • Push button square drive release for quickly reversing the square drive for tightening or loosening • Fine tooth ratchet prevents tool “lock-on” • Single 360° hydraulic swivel manifold. complete with screw lock couplings.Square Drive Hydraulic Torque Wrenches From left to right: S3000. S6000. ergonomic design for easy handling and an easy fit. 2 hoses 39 feet long. increases wrench and hose maneuverability Design • Compact. Factory fitted to new S-Series wrenches: Suffix the wrench model number with "-P" e.com . 2 hoses THQ-706T THQ-712T 6 www.: S1500-P.Pro Series Swivel Featuring Tilt & Swivel technology the TSP provides 360° X-axis rotation and 160° y-axis rotation. 9 Page: Torque Wrench Hoses Use Enerpac THQ-700 Series torque wrench hoses with S-Series torque wrenches to ensure the integrity of your hydraulic system. Square Drive Wrenches This product range has been designed using stateof-the-art CAD techniques to bring you the most advanced square drive torque wrench on the market.5 feet long. photoelastic modeling. 19. S1500 Rigid Steel Design The Professional Square Drive Solution Simplicity • 360° click-on. How to Order Order an accessory which can be fitted to existing S-Series wrenches. high-strength uni-body construction for a small operating radius • Robust design with minimal parts enables easy on-site maintenance without special tools • Lightweight. 830 Torque Range (Ft.37 8.000 psi Torque Wrench and Pump Selection Matrix For optimum speed and performance see the torque wrench and pump matrix.50 5.000 25.g.48 3.20 7.450 14.92 7.140 1898 4339 8144 14.41 5. Dimensions (in) Weight Maximum Torque at 10.38 7..46 11.95 2.94 11.36 4.89 2.74 5.61 3.63 4.17 4. (included with wrench) A (Ft.50 2.28 7.55 4.22 9. e.55 4.Double-Acting Square Drive Hydraulic Torque Wrenches Select the Right Torque Choose your Enerpac Torque Wrench using the untightening rule of thumb: Loosening torque equals about 250% of tightening torque.24 2.69 6.94 11. 250% S Series Drive Unit Pro Series Swivel Reaction Arm Extended Reaction Arm Square Drive Allen Drive Short Reaction Arm Maximum Torque at 10.20 See “Yellow Pages “ section for torque conversions.99-2. reliability and safety.079 ¾" 1" 1½" 1½" 2½" SD15-012 SD30-100 SD60-108 SD110-108 SD250-208 S1500 S3000 S6000 S11000 S25000 1.29 8.70 33.72 3.80 3.lbs) ¾-2½ inches Nose Radius: 22. These wrenches can be powered by the portable ZU4TSeries pumps. 7 . S1500-P.lbs Square Drive Range: *TORQUE WRENCH SELECTION (based on socket size range) 25.000 psi: 25.070 7380 3690 . 3/4 13/8 17/16 2 23/8 37/8 45/8 61/8 Socket Size Range (inch) E Page: 30 * Additional socket sizes available upon request.66 1.03 3.54 1.lbs) (Nm) B C D E F G H (lbs) 1400 3200 6010 11. D A B C F G H The rigid steel design of S-Series torque wrenches guarantee durability.50 inches Maximum Operating Pressure: 10.30 1.78 6.00 18. suffix the model number with "-P".50 0. To order a S-series wrench fitted with the TSP swivel.27 7.33 5.99 1.96 6.140 Ft.914 34.05 7.90 9.43 2.140 18.760 11.37 5.000 psi Square Drive Size (in) Model No. Torque Wrench Model No.00 68. B1 (in) Model Number Dimensions (in) C1 H1 S1500 (1400 Ft-lbs) ½ ⅝ ¾ 78 1 ⅝ ¾ 78 1 1⅛ 1¼ – ⅝ ¾ 78 1 1⅛ 1¼ – 1¼ 13/8 1½ 1⅝ 1¾ 1½ 1⅝ 1¾ 17 8 2 2¼ – – – – 355 690 1195 1400 1400 690 1195 1895 2825 3200 3200 – 690 1195 1895 2825 4025 5520 – 5520 7345 9535 11.lbs.9 – 4.8 3.3 3.23 3.00 5.8 4.9 3.9 5.620 22. Allen Drives Maximum Torque at 10.5 – 3.6 3.66 2.15 2.0 3.5 5.0 3.140 Ft.com .76 2.70 3.0 – – – – 14 17 19 22 24 17 19 22 24 27 30 32 17 19 22 24 27 30 32 30 32 36 41 46 36 41 46 50 55 60 65 70 75 85 475 850 1184 1399 1399 850 1185 1835 2385 3200 3200 3200 850 1185 1835 2385 3395 4655 5650 4655 5650 8040 11.39 3.76 5.000 Ft-lbs) SRA110 5.17 S25000 (25.135 18. Square Drive Range: For S Series ¾-2½ inches Hexagon Size Allen Drive: 14-85 mm OPTIONAL ALLEN DRIVES.66 3.6 2.94 6.000 11.9 5.67 5.120 15.lbs) Dim.enerpac.4 3.9 6.61 6.46 3.60 3.24 5.78 3.87 2.Lbs) Dim.000 Ft-lbs) SRA250 6.46 6.83 5.150 – – – – SDA15-008 SDA15-010 SDA15-012 SDA15-014 SDA15-100 SDA30-010 SDA30-012 SDA30-014 SDA30-100 SDA30-102 SDA30-104 – SDA60-010 SDA60-012 SDA60-014 SDA60-100 SDA60-102 SDA60-104 – SDA110-104 SDA110-106 SDA110-108 SDA110-110 SDA110-112 SDA250-108 SDA250-110 SDA250-112 SDA250-114 SDA250-200 SDA250-204 – – – – 2.000 11.7 5.82 4.22 6.6 4.91 3. B1 (in) Hexagon Size (mm) Maximum Model Torque Number (Ft. IMPERIAL 25.68 2.5 4.SDA-Series.02 4.000 9535 12.150 25.150 25.8 2.6 2.34 6.11 3.6 4.61 4.1 3.31 3.41 4. METRIC SHORT REACTION ARM FOR ALLEN DRIVES H1 B1 C1 Model Number Hexagon Size (in) Maximum Model Torque Number (Ft.31 8 www.150 25.58 3.150 SDA15-14 SDA15-17 SDA15-19 SDA15-22 SDA15-24 SDA30-17 SDA30-19 SDA30-22 SDA30-24 SDA30-27 SDA30-30 SDA30-32 SDA60-17 SDA60-19 SDA60-22 SDA60-24 SDA60-27 SDA60-30 SDA60-32 SDA110-30 SDA110-32 SDA110-36 SDA110-41 SDA110-46 SDA250-36 SDA250-41 SDA250-46 SDA250-50 SDA250-55 SDA250-60 SDA250-65 SDA250-70 SDA250-75 SDA250-85 2.91 S6000 (6000 Ft-lbs) SRA60 3.5 3.50 S11000 (11.89 SRA15 2.150 25.06 6.595 25.35 3.545 25.43 3.150 25.56 S3000 (3200 Ft-lbs) SRA30 3.46 3.49 4.000 psi: Drive Unit Pro Series Swivel Reaction Arm Extended Reaction Arm Square Drive Allen Drive Short Reaction Arm SELECTION CHART TORQUE WRENCH OPTIONAL ALLEN DRIVES.8 5.51 5.5 3.60 2.3 3.000 8040 11880 16775 21.03 3.7 3. 97 1.17 10. S3000 S6000.79 4.98 5.98 25.34 1.56 2.1 17.1 12.44 2.0 24.20 8.24 2. (lbs)* RTE Series S1500 S3000 S6000 S11000 S25000 RTE15 RTE30 RTE60 RTE110 RTE250 27.34 1.19 9.89 1.94 6. SRS-Series.57 26.17 10.36 7. (lbs) S1500.94 3.45 9.28 7.62 23.39 4.94 1.86 5.8 16.01 5.81 1.87 7.94 26.28 6.47 25. Pro Series Swivels • Featuring Tilt and Swivel technology • 360° X-axis and 160° Y-axis rotation • Increases tool fit in restricted access areas • Simplifies hose placement TSP RTE SRS Series Torque Wrench Model Number Model Number Maximum Pressure (psi) Wt.99 2.89 2.89 1.80 6.86 29.24 5.39 8. add suffix “P” to the model number.7 38.62 23.36 12.44 2.90 6.81 3.98 5.94 3. Torque (Ft-lbs) Model Number A Dimensions (in) B C D E Wt.5 4.2 12.8 18.80 8.1 * Weights indicated are for the accessories only and do not include the wrench.54 1.000 0.28 32.0 7.000 10.42 5. S11000.62 10.97 1.04 25.2 2.34 1.1 22. RTE-Series.99 3.5 5.4 5.69 6.80 3.54 1.98 5.81 1.91 7. Reaction Tube Extensions • Full torque rated • Increases tool fit in restricted access areas Torque Wrench Model Number Model Number A Dimensions (in) B C D E Wt.83 5.69 7.94 23.81 5.34 1.97 2.34 1.86 8. Extended Reaction Arms • Lightweight interchangeable design Wrench Model Max.28 2.94 0.62 23. Example: S1500-P.04 5.87 7.7 11.98 5.29 4.54 0.99 2.47 5. S25000 TSP Series TSP100 TSP200 10.00 5.1 6.31 12.81 7.43 4.4 To order an S-series wrench fitted with the TSP swivel.99 3.5 9.93 6.8 2. (lbs)* S1500 S3000 S6000 S11000 S25000 SRS Series 1328 1210 1131 2890 2738 2636 5784 5498 5292 10805 10294 9877 24736 23638 22680 SRS151 SRS152 SRS153 SRS301 SRS302 SRS303 SRS601 SRS602 SRS603 SRS1101 SRS1102 SRS1103 SRS2501 SRS2502 SRS2503 3.09 5.95 13. 9 .80 28.81 1.Accessories for S-Series Torque Wrenches TSP-Series.37 4.4 0.62 23.98 233 9.44 2.22 6.54 1.6 3.94 0.97 1.34 1.38 5.41 30.94 1.0 * Weights indicated are for the accessories only and do not include the wrench. com . BSH7519 BSH7524 BSH7527 BSH7530 BSH7532 BSH7536 BSH75163 BSH7546 BSH7550 19 24 27 30 32 36 41 46 50 BSH1019 BSH1024 BSH1027 BSH1030 BSH1032 BSH1036 BSH10163 BSH1046 BSH1050 BSH1055 BSH1060 BSH1065 BSH1070 BSH1075 BSH1080 BSH1085 BSH1090 BSH1095 BSH10100 19 24 27 30 32 36 41 46 50 55 60 65 70 75 80 85 90 95 100 BSH1536 BSH15163 BSH1546 BSH1550 BSH1555 BSH1560 BSH1565 BSH1570 BSH1575 BSH1580 BSH1585 BSH1590 BSH1595 BSH15100 BSH15105 BSH15110 BSH15115 36 41 46 50 55 60 65 70 75 80 85 90 95 100 105 110 115 BSH2565 BSH2570 BSH2575 BSH2580 BSH2585 BSH2590 BSH2595 BSH25100 BSH25105 BSH25110 BSH25115 BSH25120 BSH25125 BSH25135 BSH25140 BSH25145 BSH25150 BSH25155 65 70 75 80 85 90 95 100 105 110 115 120 125 135 140 145 150 155 Page: 8 Pin and Ring All sockets are supplied with a "Pin and Ring" to hold the socket in place on the square drive of the tool.155 mm 1 1/2" Square Drive 2 1/2" Square Drive A/F (in) Model Number A/F (in) Model Number A/F (in) A/F (in) Model Number IMPERIAL SOCKETS 3/4" Square Drive Model Number A/F (in) Model Number 1" Square Drive A/F (in) Model Number A/F (in) Model Number BSH7519 BSH75088 BSH75094 BSH7527 BSH7530 BSH75125 BSH75131 BSH7535 BSH75144 BSH7538 BSH75156 BSH75163 BSH7543 BSH75175 BSH7546 BSH75188 BSH75194 BSH75200 ¾" 7 8" 15 16" 1 1 16" 1 3 16" 1 ¼" 1 5 16" 1 ⅜" 1 7 16" 1 ½" 1 9 16" 1 ⅝" 1 11 16" 1 ¾" 1 13 16" 1 7 8" 1 15 16" 2" BSH1019 BSH10088 BSH10094 BSH1027 BSH1030 BSH10125 BSH10131 BSH1035 BSH10144 BSH1038 BSH10156 BSH10163 BSH1043 BSH10175 BSH1046 BSH10188 BSH10194 BSH10200 BSH10206 BSH10213 BSH10219 BSH10225 ¾" 7 8" 15 16" 1 1 16" 1 3 16" 1 ¼" 1 5 16" 1 ⅜" 1 7 16" 1 ½" 1 9 16" 1 ⅝" 1 11 16" 1 ¾" 1 13 16" 1 7 8" 1 15 16" 2" 2 1 16" 2 ⅛" 2 3 16" 2 ¼" BSH10231 BSH10238 BSH10244 BSH10250 BSH1065 BSH10263 BSH10269 BSH1070 BSH10281 BSH10288 BSH1075 BSH10300 BSH10306 BSH10313 BSH10319 BSH10325 BSH10338 BSH10350 BSH10363 BSH1095 BSH10388 2 5 16" 2 ⅜" 2 7 16" 2 ½" 2 9 16" 2 ⅝" 2 11 16" 2 ¾" 2 13 16" 2 7 8" 2 15 16 3" 3 1 16" 3 ⅛" 3 3 16" 3 ¼" 3 ⅜" 3 ½" 3 5 8" 3 ¾" 3 7 8" BSH15144 BSH1538 BSH15156 BSH15163 BSH1543 BSH15175 BSH1546 BSH15188 BSH15194 BSH15200 BSH15206 BSH15213 BSH15219 BSH15225 BSH15231 BSH15238 BSH15244 BSH15250 BSH1565 BSH15263 BSH15269 BSH1570 1 7 16" 1 ½" 1 9 16" 1 5 8" 1 11 16" 1 ¾" 1 13 16" 1 7 8" 1 15 16" 2" 2 1 16" 2 ⅛" 2 3 16" 2 ¼" 2 5 16" 2 3 8" 2 7 16" 2 ½" 2 9 16" 2 ⅝" 2 11 16" 2 ¾" BSH15281 BSH15288 BSH1575 BSH15300 BSH15306 BSH15313 BSH15319 BSH15325 BSH15338 BSH15350 BSH15363 BSH1595 BSH15388 BSH15100 BSH15400 BSH15105 BSH15419 BSH15425 BSH15110 BSH15438 BSH15450 BSH15463 2 13 16" 2 7 8" 2 15 16" 3" 3 1 16" 3 ⅛" 3 3 16" 3 ¼" 3 ⅜" 3 ½" 3 ⅝" 3 ¾" 3 7 8" 3 15 16" 4" 4 ⅛" 4 3 16" 4 ¼" 4 5 16" 4 ⅜" 4 ½" 4 ⅝" BSH25244 BSH25250 BSH2565 BSH25263 BSH25269 BSH2570 BSH25281 BSH25288 BSH2575 BSH25300 BSH25306 BSH25313 BSH25319 BSH25325 BSH25338 BSH25350 BSH25363 BSH2595 BSH25388 BSH25100 BSH25400 BSH25105 2 7 16" 2 ½" 2 9 16" 2 ⅝" 2 11 16" 2 ¾" 2 13 16" 2 7 8" 2 15 16" 3" 3 1 16" 3 ⅛" 3 3 16" 3 ¼" 3 ⅜" 3 ½" 3 ⅝" 3 ¾" 3 7 8" 3 15 16" 4" 4 ⅛" BSH25419 4 13 16" BSH25425 4 ¼" BSH25110 4 5 16" BSH25438 4 3 8" BSH25450 4 ½" BSH25463 4 ⅝" BSH25475 4 ¾" BSH25488 4 7 8" BSH25500 5" BSH25513 5 1 8" BSH25519 5 3 16" BSH25525 5 ¼" BSH25538 5 ⅜" BSH25140 5 ½" BSH25575 5 ¾" BSH25150 5 7 8" BSH25600 6" BSH25613 6 1 8" METRIC SOCKETS 3/4" Square Drive Model Number A/F (mm) 1" Square Drive Model Number A/F (mm) 1 1/2" Square Drive 2 1/2" Square Drive Model Number A/F (mm) Model Number A/F (mm) Optional Allen Drives Expanded versatility with a wide range of metric and imperial Allen drives.BSH-Series Sockets Square Drive BSH Series Sockets • Heavy-duty impact sockets • Supplied with "Pin and Ring" A/F Hexagon Sizes: ¾ .6⅛ inch 19 . Select the Right Torque Choose your Enerpac Torque Wrench using the untightening rule of thumb: Loosening torque equals about 250% of tightening torque. 250% 10 www.enerpac. valves. pipeline joints. pumps and machinery present H challenges for controlled bolting. Petrochemical and Processing Industries. offering speed and accuracy inF compact ergonomic tool. A member of the professional series steel torque wrench family E C the W Wrenches offer reliability and control ensuring even and consistent torque is applied to all bolts. S Series wrenches are chosen as they provide a large D angle of nut rotation per stroke. A robust but compact solution is required for tightening of bolts on wind tower sections. G The restricted access on this pipeline elbow was easily overcome by the selection of an Enerpac W-Series Torque Wrench. ENERPAC professional series steel torque E B A W4000 Low Profile Torque Wrench on an ANSI Pipe Flange Throughout the Oil and Gas. During maintenance quick turnaround times are essential. Large numbers of fasteners require precise application of F torque to ensure joint integrity is achieved and maintained. G The Enerpac S-Series wrench was selected as it offers simple and reliable operation while providing accurate H and repeatable results. D S3000 Square Drive Torque Wrench on Wind Tower erection and maintenance S3000 used to connect wind tower segments during assembly and maintenance. F E S6000 on a High Volume Pump Unit High vibration requires long studs to be accurately tightened to the calculated preload. G H 11 .Bolting Application Ideas wrenches provide reliable controlled tightening solutions across Industry. Factory fitted to new W-Series wrenches: Suffix the wrench model number with "-P" e.: W2000-P.Pro Series Swivel Featuring Tilt and Swivel technology the TSP provides 360° X-axis rotation and 160° Y-axis rotation. Simplicity • No tools are needed for changing the hexagon cassettes • Innovative. compact low clearance tooling with a small nose radius • Robust design with minimal parts enables easy on-site maintenance without special tools • Nut sizes covered range from 1⅛ . 2 hoses 39 feet long. Safety.W-Series. 2 hoses THQ-706T THQ-712T 12 www. thus eliminating costly repairs Accuracy • Constant torque output provides high accuracy across the full stroke • In-line reaction foot ensures accuracy by reducing internal deflections TSP . quality.g.enerpac. Page: 21 Torque Wrench Hoses Use Enerpac THQ-700 Series hoses with W-Series torque wrenches to ensure the integrity of your hydraulic system.com . photo-elastic modelling.5 feet long. rigorous cyclic testing and strain gauging. 19. Low Profile Torque Wrenches This product range has been designed using state-of-the art CAD techniques to bring you the most advanced low profile torque wrench on the market. toughness and reliability are built in. pinless wrench construction incorporates quick release cylinder and automatic crank engagement • Single 360° hydraulic swivel manifold complete with screw lock couplings increases wrench and hose manueverability Design • Cylinders and low profile cassettes have been engineered to give ultra slim. During the design process every prototype was put through finite element stress analysis. Low Profile Hexagon Wrenches Shown: Drive units with interchangeable cassettes Rigid Steel Design The Professional Low Profile Solution W-Series.155 mm) • Optimized strength-to-weight ratio • Fast operation due to the large nut rotation per wrench cycle (30 degree rotation angle) and rapid return stroke Reliability • All wrenches are nickel-plated for excellent corrosion protection and improved durability in harsh environments • All wrenches are fitted with bronze bushings to ensure the ratchet will never seize in the sideplates. How to Order Order an accessory which can be fitted to existing W-Series wrenches.6⅛ inch (30 . 52 inches Maximum Operating Pressure: Torque Range (Ft.4⅛ 50 .lbs Hexagon Range: 1⅛ -6⅛ inches Nose Radius: DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION 35000 1. suffix the model number with "-P".19 9.48 3.96 13..79 1.000 psi Drive Unit Model Number Minimum Torque Dimensions (see pages 14-20 for dimensions G.57 .45 11.000 Ft. Page: 17/8 23/8 27/16 31/8 33/8 41/8 45/8 61/8 8000 4000 2000 30 11/8 115/16 Hexagon Size Range (inch) These rigid steel wrenches with low profile interchangeable hexagon cassettes guarantee durability and maximum versatility in bolting applications.lbs) (Nm) A B (in) C D F (lbs) 1⅛ .85 4000 5423 W4000 17⁄8 .453 W35000 * With in-line reaction foot. H and S) Weight Drive unit without hexagon cassette 19 (in) (mm) (Ft.57 8.846 W8000 27 16 . B A F G D H S C SELECTION CHART Hexagon Range * Page: Maximum Torque at 10.61 11.g. 200 400 800 1500 3500 271 542 1084 2033 4745 4.07 9.4⅝ 65 . Page: Hexagon Cassette Drive Unit Pro Series Swivel Extended Reaction Arm Reducer Insert Reaction Paddle W Series 14 Maximum Torque at 10.60 2000 2712 W2000 15 16 .26 1.2⅜ 30 .000 psi: 35.29 5.09 4.22-4.3⅜ 36 .41 6. e.54 5.000 20.61 2.Double-Acting Hydraulic Hexagon Torque Wrenches Hexagon Cassettes and Reducer Inserts Maximum versatility with the full range of interchangeable hexagon cassettes and hexagon reducing inserts is available in metric and inch sizes.35 6.94 5.15 10.000 psi Torque Wrench Pump Selection Matrix 15000 For optimum speed and performance see the torque wrench and pump matrix.79 .337 W15000 3⅛ . W2000-P.6⅛ 80-155 35.77 8. To order a W-series wrench fitted with the TSP swivel.60 1.98 3.40 13 .55 6.lbs) (Nm) (Ft.83 7.98 .105 8000 10.lbs) 10.79 .07 2.000 47.01 8.02 26.115 15. com .19 – – 4.1⅛ W2107R102 4.29 2.41 – – 4.11 2.41 1⅝ .000 psi Hexagon Bolt and Nut Sizes See the table for hexagon sizes of bolts.44 1.38 2.13 16 – – 113 16 .32 1.lbs Hexagon Range: Optional Hexagon Reducing Insert (see pages 14-20) 1⅛-2⅜ inches Maximum Operating Pressure: 10.41 2 .2 W2206R200 – 2⅜ .1¼ – – 2 .17 16 – – – 2⅜ .1⅝ W2200R110 4.32 1.19 – – 4.11 2.70 – 2.11 2.W2000 Series Imperial Cassettes & Reducer Inserts W Series Drive Unit Maximum Torque at 10.19 – – 4.55 – W2102 W2103 W2104 W2105 W2106 W2107 W2108 W2109 W2110 W2111 W2112 W2113 W2114 W2115 W2200 W2201 W2202 W2203 – W2204 W2205 W2206 – 4.48 2.17/16 W2113R107 4.48 2. nuts and related thread diameters.44 1.19 – – 4.55 2.44 1.17/16 – – 23 16 .38 2.54 1.41 – – 4.41 – – 4.48 2.19 – – 4.41 113 16 .22 1.22 1.41 – – 4.63 – – 4.000 psi: H S G Interchangeable Hexagon Cassette 2000 Ft.54 1.113 16 W2203R113 – – – 4.17 8 2⅜ .41 – – 4.1⅝ – – – 2⅜ .75 – 2.32 1.22 1.22 1.11 2.1½ W2206R108 – – – – – – – – 1⅝ .29 2.41 – – 4.41 2⅜ .75 1.enerpac.11 2.55 2.65 1.65 1.75 1.70 2.17 16 – – – – – – – – W2110R103 – – W2113R104 – – W2200R107 – – W2203R110 – – – W2206R114 W2206R107 – – – – – – – – – – – – – – – – – 23 16 .29 2.41 – – 4. Page: 66 SELECTION CHART Drive Unit Hexagon Model Size Number S Nose Radius H G Model Number Weight (in) (in) (in) (lbs) Hexagon Reducer (in) Model Number Hexagon Reducer (in) Model Number Hexagon Reducer (in) Model Number 1⅛ 13 16 1¼ 15 16 1⅜ 17 16 1½ 19/16 1⅝ 111 16 1¾ 113 16 17 8 115/16 2 21⁄16 2⅛ 23 16 – 2¼ 25 16 2⅜ – 1.54 1.22 1.63 23 16 .113 16 – – – – – – – – – – – – – – – – – – W2203R107 – – – W2206R113 – 14 W2000 www.70 2.63 – – 4.1¼ W2110R104 4.41 – – 4.19 17 16 .22 1.38 2.65 – 1.11 2. 73 1.17•8 8.23/16 W4302R203 W4302R200 – – – – – – – – – – – – – W4000 15 .82 – 8.00 3.78 – 3.2 8.44 2.04 – 9.08 3.52 2.25•16 3⅛ .95 1.40 2.72 – 7.83 1.78 2.2⅛ 9.44 2.40 2.46 1.29•16 3⅛ .30 2.52 2.30 2.89 2.63 2.37 W4105 W4106 W4107 W4108 W4109 W4110 W4111 W4112 W4113 W4114 W4115 W4200 W4201 W4202 W4203 W4204 W4205 W4206 – W4207 W4208 W4209 – W4210 W4211 W4212 W4213 W4214 W4215 – W4300 W4301 W4302 – – W4303 W4304 W4305 W4306 7.48 – 9.72 – 7.63 2.26 3 .2 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – W4203R107 23•16 .16 2 .W4000 series imperial cassettes & Reducer inserts Maximum Torque at 10.23•16 – – 215/16 .37 3.46 1.2¾ 3⅛ .63 1.56 1.83 – 1.63 1.21 3.60 2⅜ .00 – 3.73 1.113⁄16 – – 2½ .40 2.23•16 9.40 2.95 1.29 3.56 1.2 8.00 3.2⅜ – – – 3⅛ .1⅜ 8.04 – 9.52 2.60 29•16 .44 2.48 – 9.17•16 – – 2⅜ .48 – 9.30 – – 2.82 – 8.113•16 29•16 .lbs Hexagon Range: W series 15•16-3⅜ inches Maximum Operating Pressure: 10.73 1.113•16 – – 2¾ .78 2.40 2.38 – 8.08 3.000 psi: 4000 Ft.2⅛ 29•16 .2⅜ 9.60 2½ .29•16 215/16 .60 27•16 .23•16 W4215R203 – – – – – – – – – W4302R209 3⅛ .89 2.17•16 W4206R107 – – – – – – W4208R113 – – W4209R202 29•16 .63 1.60 – 8.38 – 8.2 9.63 2.18 – 2.46 1.72 – 7.95 – 2.07 2.89 2.26 – 9.16 – 8.94 – 8.83 1.23•16 29•16 .2¼ 3⅛ .18 2.2 8.1⅝ 8.29 3.2 2⅜ .72 – 7.08 3.44 2.56 1.1¼ W4203R104 – – – – – – W4206R113 2⅜ .21•16 W4209R201 W4209R113 – – – – – – – – W4212R203 2¾ .72 – 7.72 – 7.26 3⅛ .48 – – – – – – – – – – – W4200R107 – – W4203R110 – – W4206R200 R4206R106 W4207R200 W4208R200 W4209R203 W4209R200 – – W4212R206 – – W4215R209 W4215R200 W4300R203 – W4302R212 W4302R205 W4302R202 – – – – – – – – – – – – – – – – – – 23•16 .16 – 8.94 – 7.46 1.18 2.04 215/16 .37 3.07 2.60 – 8.46 1.21 3.40 2.07 2.46 1.38 23•16 .94 – 7.000 psi H selection chaRt Drive Unit hexagon Model size number s nose Radius h G Model number Weight (in) (in) (in) (lbs) hexagon Reducer (in) Model number hexagon Reducer (in) Model number hexagon Reducer (in) Model number 15•16 1⅜ 17•16 1½ 19•16 1⅝ 111/16 1¾ 113•16 17•8 115•16 2 21/16 2⅛ 23⁄16 2¼ 25•16 2⅜ – 27/16 2½ 29•16 – 2⅝ 211/16 2¾ 213/16 27•8 215•16 – 3 31/16 3⅛ – – 33•16 3¼ 35•16 3⅜ 1.82 2¾ .2⅜ W4302R206 W4302R204 3⅛ .29 – – 3.2⅛ W4212R202 – – – – – – W4215R206 215•16 .21 – 3.37 3. 2¾ – – – – – – – – – – – – – – – – – – – – – – – W8302R203 – – – – – W8308R212 – – – W8312R212 – – – – – – 16 W8000 www.91 2.05 4.42 17.63 3.35 3.64 17.18 19.23/16 – – – – – – 3½ .18 20.15 3.20 17.01 2.60 2.28 20.63 3.20 2.enerpac.20 2.2 – – – – – 3½ .38 2.15 3.05 4.86 17.13 3.52 3.86 17.000 psi H S G SELECTION CHART Drive Unit Hexagon Nose Model Radius Size Number H S G Model Number Weight (in) (in) (in) (lbs) Hexagon Reducer (in) Model Number Hexagon Reducer (in) Model Number Hexagon Reducer (in) Model Number 17/8 115/16 2 21/16 2⅛ 23/16 2¼ 25 16 2⅜ 27 16 2½ 29 16 2⅝ 211 16 2¾ 213/16 27 8 215 16 3 31/16 3⅛ – 33 16 3¼ 35/16 33/8 37⁄16 3½ 39/16 35 8 311 16 3¾ 313/16 37 8 315/16 4 41/16 4⅛ 1.86 17.3⅛ – – – – – – – – – – – – – – – W8209R200 – – W8212R203 – – W8215R206 – – W8302R209 W8302R200 – – – – – W8308R300 – – – W8312R302 – W8314R302 – – – – – – – – – – – – – – – – – – – 215 16 .29 16 3⅛ .25 3.23 16 – – 215/16 .52 – 3.34 3.38 3.86 19.33 4.60 2.60 2.20 17.215 16 – – – – – – – – – – – – – – – – – – – – – W8215R203 – – W8302R206 – – – – – – W8308R215 – – – W8312R215 – W8314R215 – – – – – – – – – – – – – – – – – – – – – – 3⅛ .28 2.64 17.28 20.64 17.64 17.38 3.86 17.38 2.18 19.2 – – 2¾ .64 17.05 4.01 2.com .86 17.08 3.28 2.08 3.15 3.64 17.60 2.07 2.91 3.64 17.89 1.3⅛ – 37 8 .215 16 – 37 8 .20 2.2¾ – – – 3¾ .64 17.07 2.63 3.13 3.64 17.28 2.38 – 2.63 3.91 2.34 3.63 3.35 3.20 17.215 16 – – – 3¾ .33 4.35 3.13 3.64 17.63 4.77 1.77 1.07 2.91 2.38 3.33 4.42 17.18 19.25 3.28 20.91 2.W8000 Series Imperial Cassettes & Reducer Inserts Hexagon Range: 17 8 -4⅛ inches Maximum Operating Pressure: W Series 10.18 19.25 3.33 W8114 W8115 W8200 W8201 W8202 W8203 W8204 W8205 W8206 W8207 W8208 W8209 W8210 W8211 W8212 W8213 W8214 W8215 W8300 W8301 W8302 – W8303 W8304 W8305 W8306 W8307I W8308 W8309 W8310 W8311 W8312 W8313 W8314 W8315 W8400 W8401I W8402 17.64 17.05 4.28 – – – – – – – – – – – 29 16 .64 17.34 3.2⅜ – – 3⅛ .77 1.89 2.42 – 17.18 19.05 4.08 3.20 17.64 17.60 2.52 3.20 17.89 1.3 – – – 3¾ .2⅜ – – – – – – 3½ .60 2.23 16 – – 3⅛ .13 3.05 4.91 2.01 2. 06 4.52 4.66 3.86 30.17 3.20 30.44 3.215 16 – 37 8 .49 3.44 2.52 4.80 4.32 2.49 3.01 4.41 32.76 29.20 30.52 4.44 3.76 29.95 2.07 33.29 16 – – – – – 3½ .3¾ W15410R312 – – W15000 17 .76 29.32 2.74 2.98 31.80 3.80 3.06 4.98 30.54 2.52 4.98 29.95 2.44 3.56 3.17 3.07 33.41 32.95 2.98 31.76 29.98 29.06 4.32 2.41 32.86 30.76 29.3½ – – – – – – – – – W15300R202 – W15302R209 – – – – – W15308R215 – – – W15312R302 – W15314R302 – – – W15402R308 – W15404R308 – – – – – W15410R315 W15410R308 – – – – – – – – – – – – – – – – 3½ .86 30.17 3.315/16 4⅝ .52 – W15207 W15208 W15209 W15210 W15211 W15212 W15213 W15214 W15215 W15300 W15301 W15302 W15303 W15304 W15305 W15306 W15307I W15308 W15309 W15310 W15311 W15312 W15313 W15314 W15315 W15400 W15401I W15402 W15403I W15404 W15405 W15406 W15407 W15408I W15409I W15410I – 29.07 – – – – – – – – – – 3 .80 3.000 psi H S G SELECTION CHART Drive Unit Hexagon Nose Model Radius Size Number H S G Model Number Weight (in) (in) (in) (lbs) Hexagon Reducer (in) Model Number Hexagon Reducer (in) Model Number Hexagon Reducer (in) Model Number 27 16 2½ 29 16 2⅝ 211 16 2¾ 213/16 27/8 215 16 3 31 16 3⅛ 33/16 3¼ 35⁄16 3⅜ 37/16 3½ 39 16 3⅝ 311/16 3¾ 313 16 37 8 315 16 4 41 16 4⅛ 43 16 4¼ 45 16 4⅜ 47 16 4½ 49 16 45 8 – 2.32 2.215/16 – – – 4⅛ .07 33.01 4.56 3.215 16 – – – 3¾ .95 2.07 33.31⁄8 – – – – – 4⅝ .3½ – 4¼ .06 4.74 2.74 2.49 3.44 3.07 33.80 3.01 4.75 31.74 2.98 31.52 4.49 3.44 – 3.20 30.98 31.44 2.2⅛ – 3⅛ .54 2.01 4.32 2.W15000 Series Imperial Cassettes & Reducer Inserts Hexagon Range: 27 16-4⅝ inches Maximum Operating Pressure: W Series 10.49 3.86 31.74 2.3¼ W15402R304 – – – – – – – – – – – – – – 4⅝ .49 3.80 3.17 3.01 4.2¾ – – – 3¾ .37 8 – – – – – – – – – – – – – – – – – – W15308R212 – – – W15312R215 – W15314R215 – – – W15402R305 – W15404R302 – – – – – W15410R314 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 4⅛ .06 4.41 32.17 3.41 33.17 3.01 4.3⅛ – 37 8 .76 29.66 3.06 4.95 2.74 2.54 2.56 3.3½ – – – – – 4⅝ .95 3.41 32.44 2.3⅛ – – – 4⅛ .75 32.32 2.86 30.86 30.44 3.35/16 – 4¼ .66 3. 22 5.63 5.09 4.31 16 W35404R301 – 76.8 4¼ .69 3.4 – 72.02 3.69 3.52 4.31 4.02 6.211 16 W35314R211 70.1 3½ .85 5.39 5.91 3.23 3.09 4.9 – – 76.24 6.45 3.31 4.23 3.7 – – 71.4¾ W35512R412 80.45 16 W35506R405 – 79.5 – – 72.63 5.3¾ W35412R312 – 76.22 5.0 – – 72.3⅝ W35410R310 78.4⅞ W35514R414 79.23 3.02 3.5 – 70.7 – 74.8 6⅛ .69 3.6 – – 75.99 4.02 3.4 – – 71.9 – W35500R400 75.5⅛ W35602R502 18 W35000 www.99 4.23 3.5 4¾ .69 3.02 6.46 6.4 3⅞ .5 – 76.52 4.6 – 76.52 4.22 5.45 3.45 3.09 4.213 16 W35315R213 – 74.4 – – 78.99 4.enerpac.02 3.3 31/8 – 2 W35302R200 – 72.2 – 74.4 – – 73.9 – – 73.3 5⅜ .23 3.02 6.99 4.45 3.6 – 77.22 5.24 6.9 5⅞ .000 psi (in) (in) (in) (lbs) Hexagon Reducer (in) Model Number 31/8 33/16 3¼ 35/16 3⅜ 37/16 3½ 39/16 3⅝ 311 16 3¾ 313 16 3⅞ 315⁄16 4 41⁄16 41⁄8 43⁄16 41⁄4 45⁄16 43⁄8 47⁄16 4½ 49⁄16 4⅝ 43⁄4 4⅞ 5 51/8 53/16 51/4 53/8 51/2 59/16 55/8 53/4 5⅞ 6 6⅛ 3.69 3.3 – – 73.5 45 8 .46 6.91 3.85 5.23 3.4 – – 73.02 6.5 – – 77.1 – – 71.4⅛ W35502R402 – 78.99 4.31 4.63 5.0 – – 70.1 – – 75.63 5.22 5.02 3.39 5.31 4.02 3.02 3.45 3.99 5.1 – 71.25 16 W35308R205 – 71.8 315∕16 .8 – – 79.24 6.46 W35302 W35303 W35304 W35305 W35306 W35307 W35308 W35309 W35310 W35311 W35312 W35313 W35314 W35315 W35400 W35401 W35402 W35403 W35404 W35405 W35406 W35407 W35408 W35409 W35410 W35412 W35414 W35500 W35502 W35503 W35504 W35506 W35508 W35509 W35510 W35512 W35514 W35600 W35602 72.6 5-4 78.W35000 Series Imperial Cassettes & Reducer Inserts W Series Hexagon Range: H S G 3⅛-6⅛ inches Maximum Operating Pressure: SELECTION CHART Drive Unit Hexagon Nose Model Radius Size Number H S G Model Number Weight 10.39 5.9 5¾ .22 5.39 5.45 3.09 4.63 5.91 4.99 4.69 3.9 5⅛ .39 5.5 – – 76.63 5.85 6.39 5.com .24 6. 18 – 2.42 – 17.78 3.11 2.60 75 .80 – – – – – – W2110R104 W2113R107 W2200R110 W2203R113 W2206R200 W2206R107 – – – W4200R107 W4203R110 W4206R200 W4209R203 W4212R206 W4215R209 W4215R203 W4302R215 W4302R203 – – – – W8209R200 W8212R203 W8215R206 W8302R209 W8302R200 W8085R070M W8085R055M W8090R075M W8312R302 – – – – – – W2110R103 W2113R104 W2200R107 W2203R110 W2206R113 – – – – – W4203R107 W4206R113 W4209R200 W4212R203 W4215R206 W4215R200 W4302R212 W4302R200 – – – – – – W8215R203 W8302R206 – 85 .32 1.48 17.89 2.64 17.95 2.41 4.30 46 .36 60 .20 17.94 8.55 80 .05 4.50 70 .04 – 9.09 2.25 3.41 60 .19 4.28 2.55 – 2.36 60 .44 1.63 2.52 2.20 17.55 70 .72 7.46 60 .77 1.63 – 4.08 3.54 1.65 – – – – – – – 80 .19 4.37 3.32 50 .40 2.000 psi (700 bar) SELECTION CHART Drive Unit Hexagon Nose Model Size Radius Number H S G Model Number Weight (mm) (in) (in) (lbs) Hexagon Model Reducer Number (mm) Hexagon Model Reducer Number (mm) Hexagon Reducer (mm) Model Number 30 32 36 38 41 46 50 55 60 – 36 41 46 50 55 60 65 70 75 – 80 – 85 50 55 60 65 70 75 80 – 85 – 90 95 100 105 1.35 3.28 – – – – 41 .50 80 .08 3.55 – 85 .00 3.40 2.46 – – – – – 55 .64 17.75 W8312R215 – – – – – – – – 41 .22 1.60 – 2.15 3.36 65 .29 – 3.65 80 .13 2.50 85 .33 W2103 W2104 W2107 W2108 W2110 W2113 W2200 W2203 W2206 – W4107 W4110 W4113 W4200 W4203 W4206 W4209 W4212 W4215 W4215 W4302 W4302 W4085M W8200 W8203 W8206 W8209 W8212 W8215 W8302 – W8085M – W8090M W8312 W8315 W8402 4.75 80 .33 4.50 60 .72 7.29 2.70 85 .50 – – – – – – 75 .38 8.60 – – – – – – – – – W2110R024M – – W2203R107 W2206R110 – – – – – W4203R104 W4206R107 W4209R113 – – – W4302R209 – – – – – – – – W8302R203 – W8085R060M – – – – – W8000 W4000 W2000 19 .64 17.55 80 .07 2.24 – – 55 .41 55 .38 2.30 – 2.22 1.11 2.13 3.26 – 9.48 2.50 65 .60 – – – – 41 .55 90 .75 – 1.60 75 .65 W8085R065M – – – – 95 .46 1.32 60 .46 65 .70 2.46 1.82 9.28 20.73 1.18 20.16 8.64 17.89 2.63 4.91 2.63 1.19 4.44 1.21 – 3.52 – 3.36 – – – 50 .46 – – – 80 .65 1.55 – – – – 65 .W Series Metric Cassettes and Reducer Inserts W Series Hexagon Range: H S G 30-105 mm Maximum Operating Pressure: 10.32 1.36 55 .55 75 .56 1.22 1.41 4.36 55 .60 80 .18 19.41 – 7.41 4.41 4.60 8.60 8.34 3.41 60 .29 2.70 80 .32 46 .05 4.50 70 .38 3.11 2.91 3.38 – 2.86 – 19.01 0.65 75 .83 1.07 2.75 95 .36 50 .55 75 .41 – – – – – 55 . 90 72.85 – 120 .50 70.75 5.23 3.52 3.66 3.44 2.07 33.48 5.95 – 130 .000 psi (700 bar) H S G SELECTION CHART Drive Unit Hexagon Nose Model Size Radius Number H S G Model Number Weight (mm) (in) (in) (lbs) Hexagon Reducer (mm) Model Number Hexagon Model Reducer Number (mm) Hexagon Reducer (mm) Model Number 65 70 75 80 85 90 95 100 105 110 115 80 85 90 95 100 105 110 115 120 123 130 135 140 145 150 151 155 2.69 3.08 5.90 76.01 4.20 78.70 90 .44 3.76 29.56 3.06 4.98 30.49 3.33 5.07 72.75 6.01 4.06 4.52 5.80 73.30 5.115 145 .91 3.50 – 90 .90 80.43 6.32 2.31 4.31 4.01 6.76 29.40 78.41 32.30 71.17 3.44 3.30 79.23 3.41 33.49 3.95 3.W-Series Metric Cassettes and Reducer Inserts W Series Hexagon Range: 65-155 mm Maximum Operating Pressure: 10.52 4.30 6.52 4.01 6.02 3.110 140 .60 – – 110 .90 75.90 110 .52 4.09 4.50 77.80 76.100 80 .65 85 .90 80.69 3.08 5.02 3.67 6.43 6.74 2.90 76.48 5.80 – – – 80 .86 31.80 4.95 2.32 2.54 2.105 135 .enerpac.com .20 30.45 3.67 6.91 4.67 W15209 W15212 W15215 W15302 W15085M W15090M W15312 W15315 W15402 W15405 W15115M W35302 W35085M W35090M W35312 W35315 W35402 W35405 W35115M W35412 W35123M W35502 W35506 W35508 W35512 W35514 W35151M W35602 29.30 6.80 – 105 .50 77.17 3.75 31.130 – – – W15302R209 W15085R070M W15090R75M W15312R302 – W15402R090M W15110R095M W15115R100M W35302R200 – W35090R206 – – – W35405R085M – W354121R312 – W35502R402 W35506R405 W35508R115M W35512R412 – – W35602R502 – – – – – – 95 .75 9 5.20 73.95 115 .09 4.120 – – 155 .75 – – – – – – – – – – – – – – – – – – – – – – – – – – – W15312R215 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – W15000 – – – – – – – – – – – – – – – – – – – – – – – – – – 20 W35000 www.98 32.45 3. Accessories for W-Series Torque Wrenches TSP WTE WRP Series Hexagon Cassette Drive Unit Pro Series Swivel Extended Reaction Arm Reducer Insert Reaction Paddle TSP-Series, Pro Series Swivels • Featuring Tilt and Swivel technology • 360° X-axis and 160° Y-axis rotation • Increases tool fit in restricted access areas • Simplifies hose placement Torque Wrench Model Number Model Number Maximum Pressure (psi) Wt. (lbs) TSP-Series W2000, W4000 W8000, W15000, W35000 TSP100 TSP200 10,000 10,000 .44 .44 To order a W-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: W2000-P. WTE-Series, Extended Reaction Arm • Full torque rated • Increases tool fit in restricted access areas Torque Wrench Model Number Model Number A Dimensions (in) B C Wt.* (lbs) WTE-Series W2000 W4000 W8000 W15000 WTE20 WTE40 WTE80 WTE150 2.20 2.60 3.35 4.02 15.67 17.17 17.68 19.61 2.99 2.91 2.60 2.84 5.73 10.14 16.75 26.46 * Weights indicated are for the accessories only and do not include the wrench. WRP-Series, Low Profile Reaction Paddles • Lightweight interchangeable design • Allows for offset reaction when in-line reaction is not available Torque Wrench Model No. Model Number A Dimensions (in) B C D E Wt.* (lbs) WRP-Series W2000 W4000 W8000 W15000 WRP20 WRP40 WRP80 WRP150 3.31 4.29 5.39 6.50 0.62 0.83 1.02 1.26 1.38 1.85 2.24 2.71 1.77 5.83 2.32 7.48 2.71 8.78 3.43 10.12 .88 1.76 4.41 8.60 * Weights indicated are for the accessories only and do not include the wrench. 21 SQD-Series, Square Drive Wrenches Shown: SQD-50-I Lightweight Aluminum HighPower Wrench for Sockets or Allen Drives Swivel Hose Connection All Enerpac torque wrenches feature a 360˚ swivel connection to allow easy access in all positions. • • • • • • • • • • Very high torque-to-weight ratio High speed, double-acting operation High degree of rotation angle for increased productivity Never-jam mechanism High repeatability, with accuracy ± 3% Slim nose radius and 360˚ swivel hose connection allow easier positioning in confined areas Few moving parts means durability and low maintenance Push-button drive release; no tools needed to reverse square or Allen drives for tightening or loosening Storage case (included) protects from damage, water and dirt Lock-ring couplers are standard on all torque wrenches, pumps and hoses Twin 3.5:1 Safety Hoses Use only Enerpac THC-700 series twin 3.5:1 safety hoses with SQD doubleacting wrenches to ensure the integrity of your system. Page: 30 Optional Allen Drives Expanded versatility with a wide range of metric and imperial Allen drives. Page: 24 Easy and reliable service in the field using Enerpac SQD-series torque wrenches. 22 www.enerpac.com Double-Acting, Square Drive Wrenches SQD Series Maximum Torque: All wrenches come standard with swivel coupler, square drive and reaction arm. 19,875 Ft.lbs Square Drive Range: 3 TORQUE WRENCH SELECTION (based on socket size range) 20 ⁄4-21⁄2 inches Maximum Operating Pressure: SQD-270-I 11,600 psi Use only heavy-duty Impact Sockets for power driven torquing equipment, according to ISO 2725 and ISO 1174; DIN 3129 and DIN 3121 or ASME-B107.2/1995. Torque Range (x 1000 Ft.lbs) 15 10 SQD-100-I 5 SQD-75-I SQD-50-I 0 SQD-25-I 7/8 SQD-160-I 15/8 23/8 11/8 17/8 31/8 37/8 43/4 43/8 61/8 Torque Wrench Pumps and Hoses Enerpac system matched air and electric torque wrench pumps provide control to operate hydraulic torque wrenches. Page: Socket Size Range (inch) G H 30 Hexagon Bolt and Nut Sizes B J D N K C L M E A See the table for hexagon sizes of bolts, nuts and related thread diameters. Page: 66 Square Drive Max. Torque @ 11,600 psi Torque Wrench Model No. Dimensions (in) Weight (incl. reaction arm and square drive) (in) (Ft.lbs) (Nm) A B C D E G H J K L M N (lbs) ¾ 1 1½ 1½ 1½ 2½ 1735 2350 SQD-25-I 6.57 3550 4800 SQD-50-I 8.05 5570 7560 SQD-75-I 8.89 7360 10,000 SQD-100-I 9.96 11,835 16,000 SQD-160-I 10.71 19,875 27,000 SQD-270-I 13.45 2.83 3.62 4.21 4.53 5.28 6.46 2.09 2.67 2.95 3.31 3.94 4.69 .94 1.22 1.41 1.54 1.89 2.32 4.25 5.31 6.02 6.46 7.00 8.58 3.74 4.53 4.80 5.12 5.91 7.87 1.38 1.38 1.38 1.38 1.97 1.97 ¾ 1 1½ 1½ 1½ 2½ .24 .59 .47 .50 .44 .69 1.08 1.30 1.69 1.55 1.76 2.97 1.04 1.34 1.54 1.69 2.13 2.48 1.44 2.07 2.52 2.68 3.21 3.90 5.52 9.35 11.90 17.64 26.55 54.00 23 875 Ft. Page: SQD-75-I (5570 Ft. Imperial Allen Drives For SELECTION CHART SQD OPTIONAL ALLEN DRIVES. Hexagon nut capacities up to 5.lbs) Model Number 19. nuts and related thread diameters. SQD-270-I (19.875 – – 25A-050 25A-063 25A-075 25A-088 25A-100 50A-063 50A-075 50A-088 50A-100 50A-113 50A-125 – 75A-063 75A-075 75A-088 75A-100 75A-113 75A-125 – 100A-088 100A-100 100A-113 100A-125 100A-138 100A-150 160A-125 160A-138 160A-150 160A-163 160A-175 270A-150 270A-163 270A-175 270A-188 270A-200 270A-225 – – Nose Radius: RAH-25 0.325 13. 24 www.38 in.lbs) 1.32 RAH-270 Determine maximum torque according to the bolt size and grade.875 Ft.com .lbs) 1.835 11.54 66 SQD-160-I (11.835 10.lbs Allen Drive Range: 1 ⁄2-21⁄4 inches SQD-25-I (1735 Ft.875 19. IMPERIAL REACTION ARM FOR ALLEN DRIVE TORQUE WRENCH Series Maximum Torque at 11.22 RAH-50 30 Nut Cutters / Nut Splitters RAH-75 Remove rusted or corroded nuts easily with Enerpac Nut Cutters.275 16. Page: 1. Page: SQD-50-I (3550 Ft.enerpac.32 inches Torque Wrench Pumps and Hoses Enerpac system matched air and electric torque wrench pumps provide control to operate hydraulic torque wrenches.89 RAH-160 SQD-100-I with RAH-100 Reaction Arm and Allen drive used for loosening hexagon socket head cap screws.225 19.lbs) Hexagon Bolt and Nut Sizes RAH-100 See the table for hexagon sizes of bolts.lbs) 2.lbs) 0.325 11.94-2.835 Ft.41 52 SQD-100-I (7360 Ft.94 ½ ⅝ ¾ 78 1 ⅝ ¾ 7/8 1 1⅛ 1¼ – ⅝ ¾ 78 1 11 8 11 4 – 78 1 1⅛ 1¼ 1⅜ 1½ 1¼ 1⅜ 1½ 1⅝ 1¾ 1½ 1⅝ 1¾ 17 8 2 2¼ – – 1) 390 735 1325 1735 1735 735 1325 2065 3095 3550 3550 – 735 1325 2065 3095 4350 5570 – 2065 3095 4350 6270 7360 7360 6270 7745 10. capacity) Nose Radius D (in) Hexagon Maximum Model Torque 1) Number Size (in) (Ft.SQD-Series.lbs) 1.600 psi: Model Number (max.875 19. lbs) Model Number Model Number 19.875 19.lbs) 1.875 19.lbs Allen Drive Range: 14-70 mm 25A-14 25A-17 25A-19 25A-22 25A-24 50A-17 50A-19 50A-22 50A-24 50A-27 50A-30 50A-32 75A-17 75A-19 75A-22 75A-24 75A-27 75A-30 75A-32 100A-22 100A-24 100A-27 100A-30 100A-32 100A-36 160A-30 160A-32 160A-36 160A-41 160A-46 270A-36 270A-41 270A-46 270A-50 270A-55 270A-60 270A-65 270A-70 Nose Radius: RAH-25 SQD-25-I (1735 Ft.875 19.875 Ft.94 14 17 19 22 24 17 19 22 24 27 30 32 17 19 22 24 27 30 32 22 24 27 30 32 36 30 32 36 41 46 36 41 46 50 55 60 65 70 550 955 1325 1735 1735 955 1325 2065 2580 3550 3550 3550 955 1325 2065 2580 3685 5160 5570 2065 2580 3685 5160 6270 7360 5160 6270 8850 11.54 250% SQD-160-I (11. SQD-270-I (19.32 inches Optional Allen Drives and Reaction Arm The RAH-Reaction Arm for Allen drives must be used instead of reaction arm for square drives.875 Ft.600 psi: Model Number (max.440 19.lbs) 2.875 19. SQD-50-I (3550 Ft.94-2.lbs) 1. Metric Allen Drives For SELECTION CHART TORQUE WRENCH OPTIONAL ALLEN DRIVES.lbs) 1.lbs) 1.275 18. enabling efficient maintenance tasks.SQD-Series.835 8850 13.41 RAH-75 Page: 56 Select the Right Torque RAH-100 Choose your Enerpac Torque Wrench using the loosening torque rule of thumb: Loosening torque may require 250% of tightening torque depending on the condition of the fastener. SQD-75-I (5570 Ft.22 RAH-50 Flange Spreaders Separates pipe flanges with ease.32 RAH-270 25 . capacity) Nose Radius D (in) Hexagon Size (mm) Maximum Torque (Ft.lbs) 0.89 RAH-160 SQD-50-I with 50A-22 Allen drive with RAH-50 Reaction Arm for Allen drives.875 0.835 Ft. SQD-100-I (7360 Ft. METRIC REACTION ARM FOR ALLEN DRIVE SQD Series Maximum Torque at 11.835 11. com . Low Profile Twin 3. water and dirt Lock-ring couplers are standard 52 Select the Right Torque Choose your Enerpac Torque Wrench using the loosening torque rule of thumb: Loosening torque may require 250% of tightening torque depending on the condition of the fastener. integrated reaction arm and few moving parts make wrenches durable and reliable Extensive range of metric and imperial hexagon cassettes and reducers Drive unit and cassette come in storage case to protect from damage. slim nose radius and flat design High speed. interchangeable cassettes. Page: • • • • • • • • • High torque-to-weight ratio. The slim nose radius and swivel couplers allow easy access in all positions.HXD-Series. Page: 30 Nut Splitters / Nut Cutters Remove rusted or corroded nuts easily with Enerpac Nut Cutters. with accuracy ± 3% Strong unibody design. An Enerpac HXD hydraulic wrench brings safety and efficiency to this flange maintenance job at a refinery.5:1 Safety Hoses Use only Enerpac THC-700 series twin 3.38 inches. HXD-30 with CC-360 Aluminum.enerpac. Hexagon Cassette Wrenches Shown from left to right: HXD-60 with CC-680. 26 www. Hexagon nut capacities up to 5. 250% The HXD-30 drive unit combined with cassette CC-3238 is the best solution for this turbine application.5:1 safety hoses with HXD double-acting wrenches to ensure the integrity of your system. high degree of rotation angle Snap in. no tools required 360˚ swivel hose connection allows easier positioning in confined areas High repeatability. lbs) A B C (in) D E F H (lbs) 1¼ .87 1.53 .78 1.78 inches Maximum Operating Pressure: 11.2.1 16.130 2425 4565 9220 17860 HXD-30 HXD-60 HXD-120 HXD-240 5. HXD-30 Torque Wrench Selection in 2 steps: 1 2 1.06 4.31 6.50 1.4.3. Maximum Torque: 17.20 3.60 41 .00 4.95 3. HXD Series 2.57 1.83 .100 80 .36 .14 6.Double-Acting Hydraulic Torque Wrenches Shown from left to right: CC-3238. Drive Unit Select the HXD-drive Unit using the quick selection chart below. nuts and related thread diameters.50 2. Page: B 66 Torque Wrench Pumps D F A C System matched air and electric pumps provide control to operate Enerpac HXD Torque Wrenches.12 5.6 8.38 1.12 .89 2.38 1.6.95 1.85 2.600 psi Drive Unit and Cassette Dimensions 30 Weight (including smallest cassette) 28 (in) (mm) (Ft.5.55 .56 3.20 1.14 7. 41/2 5 Hexagon Size Range (inch) E Page: 28 Hexagon Bolt and Nut Sizes H See the table for hexagon sizes of bolts.50 1.80 55 .12-3.2.87 10.78 4.36 2.3⅛ 23⁄16 .58 .5 * 32 .2⅜ 1⅝ .9 With integrated reaction arm. Cassette Select the appropriate CC-cassette from pages 28 and 29.92 1.97 2.lbs Hexagon Range: DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION 18200 11⁄4-5 inches Nose Radius: Torque Range (Ft.lbs) 16800 15400 14000 12600 11200 9800 8400 7000 5600 4200 2800 1400 0 1 1 /4 1 3 /4 2 3 /16 2 9 /16 2 5 /16 3 3 /8 33/4 41/8 HXD-30 HXD-60 H XD-120 H XD-240 1.37 8 3⅛ .44 . 27 .7.3 28.1.80 . Page: Drive Unit with Cassette QUICK SELECTION CHART Cassette Range Maximum Drive Unit * Torque Model Number at Page: 11.600 psi Imperial and Metric Sizes Expanded versatility with the full range of metric and imperial Reducer Inserts and Holding Rings.10 1.860 Ft.22 2. 52 1.2 8.07 2. Imperial Cassettes and Inserts Maximum Torque at 11. IMPERIAL HOLDING RINGS Model Number (max.07 2.3 12.2 4. Use HR-100 Holding Ring.83 1.44 2.4 5.89 2.12 1.lbs) 10325 11685 12225 12775 13315 15490 17860 1) 28 2) 3) Other Reducer Insert dimensions available upon request.83 2.3 11.1 2.860 Ft.5 1.lbs) 1250 1545 1840 2130 2425 2830 3540 3990 1¼ 17 16 1⅝ 113 16 2 2 3 16 2⅜ 1⅝ 113 16 2 23 16 2⅜ 29 16 2¾ 215 16 3⅛ 23 16 2⅜ 29 16 2¾ 215 16 3 3⅛ 3⅜ 3½ 3¾ 37 8 3⅛ 3⅜ 3½ 3¾ 37 8 4⅛ 4¼ 4⅝ 5 1.60 2.8 8.36 1.26 2.38 2. capacity) Max.87 1.2 6.15 3.8 5. Torque (Ft.77 1.19 2.66 2.4 1.24 1.3 4.lbs) Hex.8 2.5 7.HXD-Series.56 1.1 4.3 6.lbs) 4565 5900 7225 HXD-120 (9220 Ft.9 16.5 14.78 CC-3125 CC-3144 CC-3163 CC-3181 CC-3200 CC-3219 CC-3238 CC-6163 CC-6181 CC-6200 CC-6219 CC-6238 CC-6256 CC-6275 CC-6293 CC-6313 CC-12219 CC-12238 CC-12256 CC-12275 CC-12293 CC-12300 CC-12313 CC-12338 CC-12350 CC-12375 CC-12388 CC-243132) CC-24338 CC-24350 CC-24375 CC-243883) CC-24413 CC-24425 CC-24463 CC-24500 1.0 16.0 8.25-5 inches The optional Reducer Insert must be secured in the Cassette with a Holding Ring.19 2.3 6.8 6.2 2.54 3. Additional imperial Reducer Insert: 33 4"–29/16" IN24375-313 fits CC-24388 Cassette.65 1. See the table of hexagon bolt and nut sizes and related thread diameters on page 64.38 1.3 2.26 2.2 1.91 2.99 3.91 2. Use HR-80 Holding Ring.83 1.9 12.3 – 17 16 – 1¼ 1⅝ – 17 16 113 16 – 1⅝ 2 – 113 16 23 16 – 2 2⅜ – 23 16 – 113 16 – 1⅝ 2 – 113 16 23 16 – 2 2⅜ – 23 16 29/16 – 2⅜ 2¾ – 29/16 215 16 – 2¾ 3⅛ – 215 16 23 16 – 2 2⅜ – 23 16 29 16 – 2⅜ 2¾ – 29 16 215 16 – 2¾ 3 – 2¾ 3⅛ – 215 16 3⅜ – 3 3½ – 3⅛ 3¾ – 3½ 37 8 – 3½ 3⅛ – 215 16 3⅜ – 3⅛ 3½ – 3⅛ 3¾ – 3½ 4⅛ – 37 8 4¼ – 37 8 4⅝ – 4¼ 5 – 4⅝ – IN3144-125 IN3163-144 IN3181-163 IN3200-181 IN3219-200 IN3238-219 – IN6181-163 IN6200-181 IN6219-200 IN6238-219 IN6256-238 IN6275-256 IN6293-275 IN6313-293 IN12219-200 IN12238-219 IN12256-238 IN12275-256 IN12293-275 IN12300-275 IN12313-293 IN12338-300 IN12350-313 IN12375-350 IN12388-350 IN24313-293 IN24338-313 IN24350-313 IN24375-350 IN24413-388 IN24425-388 IN24463-425 IN24500-463 – – 1⅝ – 1¼ 113 16 – 17 16 2 – 1⅝ 23 16 – 113 16 2⅜ – 2 – – 2 – 1⅝ 23 16 – 113 16 2⅜ – 2 29 16 – 23 16 2¾ – 2⅜ 215 16 – 29 16 3⅛ – 2¾ 23 16 – 113 16 2⅜ – 2 29 16 – 23 16 2¾ – 2⅜ 2115 16 – 29 16 3 – 29 16 31 8 – 23 4 33 8 – 215 16 3½ – 3 3¾ – 3⅜ 37 8 – 3⅜ 3⅛ – 2¾ 3⅜ – 3 3½ – 3 3¾ – 3⅜ 37 8 – 3⅜ 4⅛ – 3¾ 4¼ – 3¾ 4⅝ – 4⅛ 5 – 4¼ – – IN3163-125 IN3181-144 IN3200-163 IN3219-181 IN3238-200 – – IN6200-163 IN6219-181 IN6238-200 IN6256-219 IN6275-238 IN6293-256 IN6313-275 IN12219-181 IN12238-200 IN12256-219 IN12275-238 IN12293-256 IN12300-256 IN12313-275 IN12338-293 IN12350-300 IN12375-338 IN12388-338 IN24313-275 IN24338-300 IN24350-300 IN24375-338 IN24388-338 IN24413-375 IN24425-375 IN24463-413 IN24500-425 – HR-36 HR-41 HR-46 HR-50 HR-55 HR-60 – HR-46 HR-50 HR-55 HR-60 HR-65 HR-70 HR-75 HR-80 HR-55 HR-60 HR-65 HR-70 HR-75 HR-75 HR-80 HR-85 HR-90 HR-95 HR-100 HR-80 HR-85 HR-90 HR-95 HR-100 HR-105 HR-110 HR-120 HR-130 HXD-60 (4565 Ft.71 2. Additional imperial Reducer Insert: 31 8"–29/16" IN24313-256 fits CC-24313 Cassette.lbs) 8010 9220 HXD-240 (17860 Ft.36 1.lbs Hexagon Range: 1. .54 2.71 1.4 4.600 psi: 17.78 2.9 3.6 2. SELECTION CHART DRIVE UNIT INTERCHANGEABLE CASSETTE.4 11. IMPERIAL CC IN HR Series OPTIONAL ADD-ON REDUCER INSERTS.2 11.3 3.26 2.4 11. Size 1) (in) Nose Model Radius Number D (in) Weight Hexagon Size (in) Model Number Hexagon Size (in) Model Number Model Number (lbs) HXD-30 (2425 Ft.2 3.1 6.30 3. 26 2.2 3.78 2.4 5.860 Ft.83 1.91 2.52 1.19 2.07 2.2 6.24 1.71 1.3 4.3 – – 41/36 46/41 50/46 55/50 60/55 41/36 – 50/46 55/50 60/55 65/60 70/65 75/70 80/75 55/50 60/55 65/60 70/65 75/70 – 80/75 85/80 90/85 95/90 100/95 80/75 85/80 90/85 95/90 100/95 105/100 110/105 115/110 120/115 125/120 130/125 – – IN3-4136 IN3-4641 IN3-5046 IN3-5550 IN3-6055 IN6-4136 – IN6-5046 IN6-5550 IN6-6055 IN6-6560 IN6-7065 IN6-7570 IN6-8075 IN12-5550 IN12-6055 IN12-6560 IN12-7065 IN12-7570 – IN12-8075 IN12-8580 IN12-9085 IN12-9590 IN12-10095 – – 41/32 46/36 50/41 55/46 60/50 – – 50/41 55/46 60/50 65/55 70/60 75/65 80/70 55/46 60/50 65/55 70/60 75/65 – 80/70 85/75 90/80 95/85 100/90 – – IN3-4132 IN3-4636 IN3-5041 IN3-5546 IN3-6050 – – IN6-5041 IN6-5546 IN6-6050 IN6-6555 IN6-7060 IN6-7565 IN6-8070 IN12-5546 IN12-6050 IN12-6555 IN12-7060 IN12-7565 – IN12-8070 IN12-8575 IN12-9080 IN12-9585 IN12-10090 – – 41/30 46/32 50/36 55/41 60/46 – – 50/36 55/41 60/46 65/50 70/55 75/60 80/65 55/41 60/46 65/50 70/55 75/60 – 80/65 85/70 90/75 95/80 100/85 – – IN3-4130 IN3-4632 IN3-5036 IN3-5541 IN3-6046 – – IN6-5036 IN6-5541 IN6-6046 IN6-6550 IN6-7055 IN6-7560 IN6-8065 IN12-5541 IN12-6046 IN12-6550 IN12-7055 IN12-7560 – IN12-8065 IN12-8570 IN12-9075 IN12-9580 IN12-10085 IN24-8065 IN24-8570 IN24-9075 IN24-9580 IN24-10085 IN24-10590 IN24-11095 IN24-115100 IN24-120105 IN24-125110 IN24-130115 – – HR-41 HR-46 HR-50 HR-55 HR-60 HR-41 – HR-50 HR-55 HR-60 HR-65 HR-70 HR-75 HR-80 HR-55 HR-60 HR-65 HR-70 HR-75 – HR-80 HR-85 HR-90 HR-95 HR-100 HR-80 HR-85 HR-90 HR-95 HR-100 HR-105 HR-110 HR-115 HR-120 HR-125 HR-130 HXD-60 (4565 Ft.8 5.56 1.600 psi: 17.54 2.2 8. 29 .1 16.4 1.3 – 6.2 2.43 3.4 11.lbs) 1250 1545 1840 2130 2425 2830 3540 3990 32 36 41 46 50 55 60 41 46 50 55 60 65 70 75 80 55 60 65 70 75 – 80 85 90 95 100 80 85 90 95 100 105 110 115 120 125 130 1.6 16. capacity) Max.8 2.65 1. Nose Model Size 1) Radius Number D (in) (mm) Weight Hexagon Model Number Size (lbs) (mm) Hexagon Model Number Size (mm) Hexagon Model Number Size (mm) Model Number HXD-30 (2425 Ft.5 1.4 11. SELECTION CHART DRIVE UNIT INTERCHANGEABLE CASSETTES.3 11.2 11.91 2.15 3.60 2.83 2.89 2. Metric Cassettes and Inserts Maximum Torque at 11.26 – 2.72 2.6 2.07 2.2 1.8 6.36 1.31 3.66 3. METRIC CC IN HR Series OPTIONAL ADD-ON REDUCER INSERTS.3 3.2 4.83 1.99 3.HXD-Series.77 1.8 8.9 12.8 15.lbs Hexagon Range: 32-130 mm The optional Reducer Insert must be secured in the Cassette with a Holding Ring.78 CC-332 CC-336 CC-341 CC-346 CC-350 CC-355 CC-360 CC-641 CC-646 CC-650 CC-655 CC-660 CC-665 CC-670 CC-675 CC-680 CC-1255 CC-1260 CC-1265 CC-1270 CC-1275 – CC-1280 CC-1285 CC-1290 CC-1295 CC-12100 CC-2480 CC-2485 CC-2490 CC-2495 CC-24100 CC-24105 CC-24110 CC-24115 CC-24120 CC-24125 CC-24130 1.lbs) 15370 17860 IN24-8075 80/70 IN24-8580 85/75 IN24-9085 90/80 IN24-9590 95/85 IN24-10095 100/90 IN24-105100 105/95 IN24-110105 110/100 IN24-115110 115/105 IN24-120115 120/110 IN24-125120 125/115 IN24-130125 130/120 IN24-8070 80/65 IN24-8575 85/70 IN24-9080 90/75 IN24-9585 95/80 IN24-10090 100/85 IN24-10595 105/90 IN24-110100 110/95 IN24-115105 115/100 IN24-120110 120/105 IN24-125115 125/110 IN24-130120 130/115 1) Other Reducer Insert dimensions available upon request.66 2.5 7.87 1. Torque (Ft.44 2.lbs) 8010 9220 10245 11820 12215 12610 HXD-240 13400 (17860 Ft.4 4.54 3.38 1.5 12.12 1.1 6.38 2.9 3.3 2.36 1.3 12.19 2.lbs) 4565 5900 7225 HXD-120 (9220 Ft.0 8. See the table of hexagon bolt and nut sizes and related thread diameters on page 64. METRIC HOLDING RINGS Model Number (max.1 16.1 2.lbs) Hex.1 4. the ZU4T-Series has excellent low voltage characteristics. 1 ph Model No. consult your Enerpac bolting expert or your authorized Enerpac distributor. – Any ZA4TSeries pump may be used. ZE4T and ZE5T-Series Electric Torque Wrench Pump The ZE-Series features premium options. THC-7062 (19. safe and efficient hydraulic power. S1500 S3000 S6000 S11000 6 S25000 W2000 W4000 W8000 W15000 12 W35000 11. 380V. These pumps utilize an induction motor. 1 ph Flow at rated Flow at rated pressure: pressure: 60 in3/min 60-120 in3/min 115V.0 ft) PMU-10427 – PMU-10422 – PTA-1404 – 24 ZU4T-Series Electric Torque Wrench Pump Utilizing a universal motor.com .Selection Matrix Optimum Torque Wrench and Pump Combinations ELECTRIC PUMPS PMU-Series ZU4-Series ZE4-Series AIR DRIVEN PUMPS PTA-Series ZA4T-Series For optimum speed and performance Enerpac recommends the following system set-up with wrenchpump-hose combinations. 1 ph 115V. this air driven pump is best suited to power medium to large size torque wrenches.5 ft) THC-7122 (30. IMPORTANT! Always make sure that the torque scale on the pump matches the torque wrench size for accurate torque settings. ZU4T Classic pumps feature an analog gauge and a basic electrical package to deliver durable. 3 ph Flow at rated pressure: 20 in3/min PMU-10427-Q PMU-10422-Q – – Any ZU4-Series pump may be used.000 psi Torque Wrenches Flow at rated pressure: 20 in3/min 230V.enerpac. and self diagnostics. making the ZE-Series the coolest and quietest pumps in their class. Call Enerpac! For other combinations. 30 www. such as the LCD to display torque or pressure values. It works well with long extension cords or generator driven electrical power supplies. A field proven. efficient design ensures this pump is dependable and will draw less current — lowering your operation costs. and self diagnostics – premium features not available on any other pump. THQ-706T (19. SQD-25-I SQD-50-I SQD-75-I SQD-100-I SQD-160-I 20 SQD-270-I HXD-30 HXD-60 HXD-120 HXD-240 PMU-10427 PMU-10422 PTA-1404 – – Any ZU4-Series pump may be used. ZA4T-Series Air Torque Wrench Pump Utilizing the highly efficient design of the Z-Class pumping element.5 ft) THQ-712T (39. TWIN HOSES THQ-Series THC-Series Page: Flow at rated pressure: 20 in3/min 115V. selectable torque wrench. Any ZE-Series pump may be used. ZU4T Pro pumps have an LCD feature to display torque or pressure.600 psi Torque Wrenches 31 Page: 32 Page: 36 Page: 38 Page: Flow at rated pressure: 60 in3/min 40 10. 230V. PTA-1404-Q – PTA-1404-Q Any ZA4TSeries pump may be used. The ZU4T-Series pumps are available in Pro and Classic formats.0 ft) PMU-10427-Q PMU-10422-Q – – Model No. 2 mangueras 19.1 ph -50/60Hz 230V.000 psi 19.1 ph -50/60Hz 17 x 11 x 15 17 x 13 x 15 17 x 11 x 15 17 x 13 x 15 17 x 11 x 15 17 x 13 x 15 17 x 11 x 15 17 x 13 x 15 53 60 53 60 53 60 53 60 31 .600 11. -E suffix pumps are for use with Enerpac SQD and HXD 11.1 ph -50/60Hz 230V. 10.600 11.000 psi: 20 in3/min.000 psi pumps.600 psi 19.5 feet longitud. 2 mangueras 39pies delong.600 200 200 200 200 200 200 200 200 20 20 20 20 20 20 20 20 PMU-10427-Q PMU-10447-Q PMU-10422-Q PMU-10442-Q PMU-10427 PMU-10447 PMU-10422 PMU-10442 .5 pies de longitud. 2 hoses 39 pies de longitud.000 10.000 psi torque wrenches. 2 hoses 39 pies de long.600 de longitud.5 feetlongitud.1 ph -50/60Hz 230V. • Powerful two-speed pump is lightweight and easy to carry • Standard heat exchanger package keeps pump cool under extreme use • Glycerin filled gauge with scales reading in psi and bar • Transparent overlays in Ft. or use THC-700 series twin hoses with 11. 2 mangueras 11. generates full pressure on as little as 50% of the rated line voltage • Adjustable pressure relief valve for accurate torque adjustments and precise repeatability Twin Torque Wrench Hoses Use Enerpac THQ-700 series twin hoses with 10. Flow at 10.1 ph -50/60Hz 115V.1 ph -50/60Hz 230V.5 pies de longitud.600 psi pumps.0 .0 .000 10. 2 hoses 11.0 .50 1.lbs and Nm for all Enerpac torque wrenches provide a quick torque reference • Universal motor for a high power-to-weight ratio.000 and 11.5 hp Maximum Operating Pressure: 10.600 psi torque wrenches. 2 mangueras 39 feet longitud. 2 mangueras 19.5 pies psi 19.2 mangueras 39 pies de longitud.Portable Electric Torque Wrench Pumps Shown: PMU-10427 PMU Series Reservoir Capacity: 0.50 1.50 1.1 ph -50/60Hz 115V. Motor Size: 0.600 psi Pump Ratings -Q suffix pumps are for 10.000 psi 10.000 11. 2 hoses THQ-706T THC-7062 THC-7062 THQ-712T THC-7122 THC-7122 THQ-706T THQ-706T THC-7062 THQ-712T THQ-712T THC-7122 Weight PERFORMANCE CHART For Use With Torque Wrenches Maximum Pressure Rating (psi) 1st stage 2nd stage Oil Flow Rate (in3/min) 1st stage 2nd stage Model Number Useable Oil Capacity (gal) Electric Motor Dimensions LxWxH (in) (lbs) S1500 S3000 W2000 W4000 SQD-25-I SQD-50-I HXD-30 HXD-60 700 700 700 700 700 700 700 700 10.600 11. 2 mangueras 19.0 115V.50 1.5pies delong. and include polarized lockring safety couplers. 2 mangueras 39 feet long.5-1 gal.000 10. and include spin-on couplers.1 ph -50/60Hz 115V. ON/OFF toggle switch. German. pendant with electro-mechanical pushbuttons.lb. French. (Pump can be used with or without auto cycle feature) Classic Electrical Basic electrical package includes mechanical contactor. higher oil flow and bypass pressure.ZU4-Series Electric Torque Wrench Pumps Shown: ZU4204TB-Q and ZU4204BB-Q FIRMWARE 7.com . • Digital read-out and "Auto-cycle" settings • Pump usage information. or Nm • Display pressure in bar. hour and cycle counts • Low-voltage warning and recording • Self-test and diagnostic capabilities • Information can be displayed in English. MPa or psi • Torque wrench model is selectable • “Auto cycle” setting easily programmable • Features Z-CLASS high-efficiency pump design. for Pro-Series • Display torque in Ft. Spanish and Portuguese • Pressure transducer is more accurate and durable than analog gauges • Easy viewing variable rate display • Display pressure in psi. cooler running and requires 18% less current draw than comparable pumps • Powerful 1. Pro-Series Back-lit LCD and Pressure Transducer featuring AutoCycle Technology. molded composite shroud protects motor and electrical components.0. bar or MPa Any brand of hydraulic torque wrench can be powered by the portable ZU4-Series torque wrench pump. 24V transformer timer and operator accessible circuit breaker. Italian. while providing an ergonomic.enerpac. 32 www.7 hp universal electric motor provides high power-to-weight ratio and excellent low-voltage operating characteristics • High-strength. non-conductive handle for easy transport • Low-voltage pendant provides additional safety for the operator • Valve technology reduces oil operating temperatures and withstands contaminants to increase pump reliability • LCD readout provides pressure and torque display and a number of diagnostic and readout capabilities never before offered on a portable electric pump • Auto cycle feature provides continuous cycle operation of the torque wrench as long as the advance button is pressed. like heavy lifting or certain double-acting tools. Motor Size: 1. GT-4015 includes overlays for all SQD and HXD torque wrenches.75 70 76 70 76 70 76 82 73 83 74 88 79 1) 2) 3) 4) Classic Pro Series All models meet CE safety requirements and all TÜV requirements European plug and CE EMC directive compliant With NEMA 6-15 plug Select -E suffixed pumps for Enerpac SQD and HXD 11.600 psi Torque Wrench Pump Selection Matrix OIL FLOW AND CURRENT vs PRESSURE 700 25 20 15 Oil Flow (in3/min) 600 500 400 300 200 100 0 0 2000 4000 6000 8000 5 0 10. 1-ph 208-240 VAC. 1-ph 208-240 VAC.600 psi torque wrenches. 1-ph 115 VAC. Pro Series Electric Torque Wrench Pump • Digital (LCD) display features a built-in hour meter.000 and 11. cycle-count and low voltage warning information. Page: 30 230V Pump Ratings -Q suffix pumps are for 10.0 1.75 1. safe and efficient hydraulic power. 1-ph 208-240 VAC.ZU4 Torque Wrench Pumps Z-CLASS – A Pump For Every Application Patented Z-CLASS pump technology provides high by-pass pressures for increased productivity—important in applications using long hose runs and high pressure-drop circuits.7 hp Maximum Operating Pressure: 10. 1-ph 208-240 VAC. Page: 10 Pressure (psi) Oil Flow Current 34 COMMON PUMP MODELS For Use With Torque Wrenches Model Number 1) 4) Motor Electrical Specification Usable Oil Capacity (gal) Weight with Oil (lbs) Gauge Overlay Kit Gauge overlay kits are also available separately.75 1. These premium features are not available on any other pump— anywhere! AutoCycle feature provides continuous cycle operation of the torque wrench as long as the advance button is pressed.0 1. relays and switches) in place of solid-state electronics.75 1.000 psi torque wrenches.75 1. Classic Electric Torque Wrench Pump • The Classic has an analog gauge and traditional electro-mechanical components (transformers. 1-ph 115 VAC. Enerpac ZU4 Hydraulic Pumps are built to power small to large torque wrenches. The Classic delivers durable.0 1.75 1.75 gal.0 1. Reservoir Capacity: ZU4 Series 1 and 1. -E suffix pumps are for use with Enerpac SQD and HXD 11. Flow at 10. 1-ph 1. 1-ph 115 VAC. All wrenches All wrenches ZU4204TB-Q ZU4208TB-Q ZU4204TE-Q 2) ZU4208TE-Q 2) ZU4204TI-Q 3) ZU4208TI-Q 3) ZU4204BB-QH ZU4204BB-Q ZU4208BE-QH2) ZU4204BE-Q2) ZU4208BI-QH ZU4208BI-Q 115 VAC. 1-ph 208-240 VAC. GT-4015-Q includes overlays for all S.0 1.and W-Series torque wrenches. (Pump can be used with or without AutoCycle feature).600 psi torque wrenches 33 . 1-ph 208-240 VAC. and shows self-diagnostic. and include polarized lockring safety couplers. 1-ph 208-240 VAC. and include spin-on couplers. 1-ph 208-240 VAC. Choosing the right ZU4 torque wrench pump for your application is easy.000 115V Current (amps) For optimum speed and performance see the torque wrench pump and hose selection matrix.000 psi: 60 in3/min.0 1. pressure and torque display. 60 9. (-E) range is 1. heat exchanger and skidbar.75 19.000 psi 19.75 A 9.60 ▼ Most hydraulic torque wrenches can be powered by the Enerpac ZU4-Series torque wrench pump. 115V motor.000 psi pump for use with Enerpac S. 25.000 psi 76 ZU4 Performance *Motor Electrical Specification 10.000 psi 4 Valve Type 2 = Torque wrench valve 5 Reservoir Size (useable capacity) 04 = 1. 2 hoses 39 pies de longitud. 2 hoses 11. 1. 4-wrench manifold. ZU4-Series Torque Wrench Pumps Reservoir Size (useable gallons) 1 1.75 gallon reservoir.50 5. 50/60 Hz E = 208-240V.00 1. or use THC-700 series twin hoses with 11.00 11.40 3.7 (dBA) 115 VAC.enerpac. 2 mangueras THC-7122 THC-7122 39pies delong.800 .46 10.600 psi THQ-706T 19.50 .5 feet longitud. B = Solenoid valve with pendant.19 1.40 10.1 Dimensions shown in inches User adjustable relief valve Heat exchanger (optional) Skidbar (optional) 4-wrench manifold (optional) Roll cage (optional) Motor Size 100 psi 700 Output Flow Rate (in3/min) 700 psi 535 5.Q H M 1 Product Type 2 Motor Type 3 Flow Group 4 Valve Type 7 6 5 Voltage Valve Reservoir Operation Size 8 8 8 Must be Options Options E or Q How to order your ZU4Series torque wrench pump Ordering Example 1 Model No.600 psi.75 gallons 6 Valve Operation T = Solenoid valve with pendant.000 psi pumps.5 pies de longitud. 2 mangueras THC-7062 THQ-712T 39 pies de long.50 12. 1 ph.5 feetlongitud. 50/60 Hz (with NEMA 6-15 plug) 8 Factory installed features and options E = 11.000 psi 10.000 coupler for use with S. 1 ph.800-10. 1 Product Type Z = Pump series 2 Motor Type U = Universal electric motor 3 Flow Group 4 = 60 in3/min @ 10. 2 hoses THC-7062 19.000** (hp) 1.600 psi pumps. 34 www. LCD Electric and pressure transducer.and W-Series and other 10.00 16.00 1. ZU4208TB-QMHK 10. 2 hoses THC-7122 20. 1-ph 208-240 VAC.76 4.11.and W-Series or other wrenches H = Heat exchanger K = Skidbar M = 4-wrench manifold R = Roll cage 5.00 25. pump and hose combinations. SQD-Series or other wrenches Q = 10.75 5.63 Twin Torque Wrench Hoses Use Enerpac THQ-700 series twin hoses with 10. 1-ph 85-90 * 50/60 Hz ** Pump type (-Q) shown.63 2.0 gallon 08 = 1.com .600 psi 19. classic electrical 7 Voltage B = 115V.600 coupler for use with HXD-. 2 mangueras THQ-712T 39 feet longitud.5 pies de longitud.5 pies de longitud.0 8. 2 mangueras THQ-706T 19. 2 mangueras 11.00 23. 50/60 Hz (with European plug CE RF compliant) I = 208-240V.50 17.29 19.5pies delong.ZU4 Ordering Matrix and Specifications This is how a ZU4 Series pump model number is built up: Z U 4 2 08 T E . 2 mangueras THC-7062 39 pies de longitud.75 A (in) 6.000 psi torque wrenches. 2 mangueras THQ-712T 39 feet long. 1 ph. 2 mangueras THQ-706T 19.000 psi 60 Sound Level Relief Valve Adjustment Range (psi) 1. Refer to the torque wrench pump selection matrix for optimum wrench. Heat Exchanger • Removes heat from the bypass oil to provide cooler operation • Stabilizes oil viscosity.000 psi torque wrenches * Add suffix M to pump model number for factory installation. Ordering Example: Model No. * torque wrench pumps Accessory Kit No.ZU4 Torque Wrench Pump Options ZU4 Series Reservoir Capacity: 1 and 1.600 psi torque wrenches for 10.000 and 11.9 lbs.75 gal. Flow at 10.0 12 * At 5 gpm at 70 °F ambient temperature. Heat exchanger is not suitable for waterglycol or high water-based fluids. * Can be used with: SBZ-4 SBZ-4L ZHE-U115 115V pumps ZHE-U230 230V pumps * Add suffix H to pump model number for factory installation. Max. Heat Exchanger adds 9. Roll Cage • Protects pump • Provides greater pump stability Accessory Can be used on ZU4-Series Kit No.600 psi Accessory Kit No. 2) With heat exchanger 7. to pump weight. 1) Without heat exchanger 4. Transfer * Pressure Oil Flow Btu/h (psi) (gpm) Voltage (VDC) 4-Wrench Manifold • For simultaneous operation of multiple torque wrenches • Can be factory installed or ordered separately 900 300 7.0 lbs. * Can be used on ZU4-Series torque wrench pumps Accessory Kit No.7 hp Maximum Operating Pressure: 10.000 psi: 60 in3/min. * Can be used on ZU4-Series torque wrench pumps ZTM-E ZTM-Q for 11. increasing oil life and reduces wear of pump and other hydraulic components Skidbar • Provides greater pump stability on soft or uneven surfaces • Provides easy two-handed lift Motor Size: 1. Ordering Example: Model No. ZU4208BB-QR 35 . 1) Without heat exchanger 2) With heat exchanger Ordering Example: Model No. Do not exceed maximum oil flow and pressure ratings. ZU4208TB-QM 1 and 2 gallon reservoir1) ZRC-04 ZRC-04H 1 and 2 gallon reservoir2) * Add suffix R for factory installation. ZU4208TB-QK Thermal Max.1 lbs. ZU4208TE-H 1 and 2 gallon1) 1 and 2 gallon 2) * Add suffix K to pump model number for factory installation. Ordering Example: Model No. or Nm • Display pressure in bar.enerpac.com . hour and cycle counts • Low-voltage warning and recording • Self-test and diagnostic capabilities • Information can be displayed in English.0 • Display torque in Ft. German. 36 www.lb. French. Italian. Spanish and Portuguese • Pressure transducer is more accurate and durable than analog gauges The ZE4 torque wrench pumps are perfectly matched for this W2000 wrench. molded electrical enclosure protects electronics. higher oil flow and bypass pressure. power supplies and LCD readout from harsh environments • LCD readout provides pressure and torque display and a number of diagnostic and readout capabilities never before offered on a portable electric pump • Auto cycle feature provides continuous cycle operation of the torque wrench as long as the advance button is pressed (Pump can be used with or without auto cycle feature) • Valve technology reduces oil operating temperatures and withstands contaminants to increase pump reliability Back-lit LCD • Pump usage information. cooler running and requires 18% less current draw than comparable pumps • Totally enclosed. fan-cooled industrial electric motors supply extended life and stand up to harsh industrial environments • Low-voltage pendant provides additional safety for the operator • High-strength. MPa or psi • Torque wrench model is selectable • “Auto cycle” setting easily programmable • Features Z-Class high-efficiency pump design.ZE Electric Torque Wrench Pumps Shown: ZE4204TB-QHR New FIRMWARE 7. 5.40 60-120 in3/min. Flow at 10.19 10.000 10.50 17.0 8. Operating Pressure (psi) Model Number Motor Electrical Specification Usable Oil Capacity (gal) Weight with Oil (lbs) 35 10.60 4.000 6.25 1.80 9. Motor Size: 1.000 10.600 1000 .000 20 800 700 600 500 400 300 200 100 Series 15 15 10 10 5 5 0 8.ZE Electric Torque Wrench Pumps ZE4 and ZE5 Oil Flow and Current vs. 37 .000 10.000 10.600 11.600 11.600 ZE4204TB-QHR ZE4204TE-QHR ZE4204TG-QHR ZE5204TW-QHR ZE4204TB-EHR ZE4204TE-EHR ZE4204TG-EHR ZE5204TW-EHR 115V 1 phase 230V 1 phase 230V 3 phase 400V 3 phase 115V 1 phase 230V 1 phase 230V 3 phase 400V 3 phase 1 1 1 1 1 1 1 1 129 129 131 131 129 129 132 132 PERFORMANCE CHART Pump Series 100 psi Output Flow Rate (in3/min) 700 psi 5.000 4.75 A (in) 6.600 11.000 and 11.0 hp Maximum Operating Pressure: 20.000 0 0 2.00 11.00 16.0-10 gal.11. Pressure 1000 900 25 1000 900 25 ZE Current (Amps) ZE4 ZE5 20 Oil Flow (in3/min) Oil Flow (in3/min) Current (Amps) 800 700 600 500 400 300 200 100 0 0 2.600 psi All Z-Class electric pumps are TÜV and CE compliant.000 10.46 Reservoir Size (useable gallons) 1 1.000 psi psi Motor Size Relief Valve Adjustment Range (psi) Sound Level (dBA) hp RPM ZE4 ZE5 650 850 600 825 62 123 60 120 1.000 6. Page: COMMON PUMP MODELS Max.1 Dimensions shown in inches.75 19.30 A 9.000 4.000 10. User adjustable relief valve Heat Exchanger (optional) Roll cage (optional) 5.0 1750 1750 1000 .000 psi: 25.000 0 8.600 75 75 Flow rate will be approximately 5/6 of these values at 50 Hz.000 Reservoir Capacity: Pressure (psi) Oil Flow ZE4 Current draw at 115V/1ph Pressure (psi) Oil Flow ZE5 Current draw at 208V/3ph 1.60 Accessory Options A full list of optional accessories can be found in the ZU4 section.000 11.11.5-3.5 3. 2 hoses 11.enerpac. and include spin-on couplers.lbs and Nm for all Enerpac torque wrenches provide a quick torque reference • Internal safety relief valve. factory preset • 15 ft.000 psi torque wrenches. GT-4015-Q includes overlays for all S. 2 hoses 39 feet long. -E suffix pumps are for use with Enerpac SQD and HXD 11.Compact Pneumatic Torque Wrench Pump Shown: PTA-1404 Two-Stage Power in a Portable Design Pump Ratings -Q suffix pumps are for 10.600 psi 19.5 feet long.com . 2 hoses 39 feet long.5 feet long. 10. • Compact and portable • Handle located directly over pump’s center of gravity for greater ease in carrying • High bypass (1800 psi) for faster torque cycles • High power-to-weight ratio suits all Enerpac torque wrenches • Glycerine filled pressure gauge with scales reading in psi/bar • Transparent overlays in Ft. 2 hoses THQ-706T THQ-712T THC-7062 THC-7122 Gauge Overlay Kit Gauge overlay kits are also available separately.000 psi 19.and W-Series torque wrenches.600 psi pumps. or use THC-700 series twin hoses with 11. GT-4015 includes overlays for all SQD and HXD torque wrenches.000 psi pumps. and include polarized lock-ring safety couplers.600 psi torque wrenches. 38 www. air pendant assembly enables easy maneuvering at the job site • Fitted with polarized safety lock-ring couplers Twin Torque Wrench Hoses Use Enerpac THQ-700 series twin hoses with 10. 89 1.600 PTA-1404-Q PTA-1404 1.79 12.23 PERFORMANCE CHART For Use With Pressure Torque Wrenches Rating Model Number Reservoir Capacity Useable Oil Capacity 2.91 For optimum speed and performance see the torque wrench pump and hose selection matrix.21 6.33 10.24 Torque Wrench Pump Selection Matrix Vent/Fill Plug 10.67 1.000 and 11.27 8.600 psi 11.52 . Maximum Operating Pressure: Dimensions shown in inches. Page: 30 Hydraulic Ports 1/4"-18 NPTF Externally Adjustable Relief Valve 11. 15' Air Control Pendant Assembly 10.82 6.0 0.35 12.5 0.88 3.000 psi: 3 20 in /min.28 5.Compact Pneumatic Torque Wrench Pump FLOW CHART 610 PTA Series Oil flow in3/min 549 488 427 366 325 244 183 122 61 0 0 3000 6000 9000 12000 Reservoir Capacity: 1 gal.5 240 240 20 20 40 40 49-101 49-101 54 54 39 .09 Air Inlet 3/8"18 NPTF 17.000 11.0 1.64 19.10 Pump Flow Rates Air Air Consumption Pressure Range @ 100 psi (scfm) Weight with Oil (in3) (psi) (gal) (gal) 1st stage 2nd stage (psi) (lbs) S1500 S3000 SQD-25-I SQD-50-I W2000 W4000 HXD-30 HXD-60 10. Pressure (psi) Flow at 10. 2 hoses 39 feet long. 2 hoses THQ-706T THQ-712T THC-7062 THC-7122 Most hydraulic torque wrenches can be powered by the Enerpac ZA4T-Series torque wrench pump.5 feet long.600 psi pumps.ZA4T Air Driven Torque Wrench Pumps Shown: ZA4204TX-ER Pump Ratings • Features Z-CLASS high-efficiency pump design. 10.com . 2 hoses 39 feet long. -E suffix pumps are for use with Enerpac SQD and HXD 11. or use THC-700 series twin hoses with 11.600 psi torque wrenches.000 psi pumps.600 psi 19. Twin Torque Wrench Hoses Use Enerpac THQ-700 series twin hoses with 10.000 psi 19.000 psi torque wrenches. 2 hoses 11.5 feet long.enerpac. and include spin-on couplers. and include polarized lockring safety couplers. higher oil flow and bypass pressure • Two-speed operation and high by-pass pressure reduces cycle time for improved productivity • Heat exchanger warms exhaust air to prevent freezing and cools the oil • Ergonomic pendant allows remote operation up to 20 feet • Glycerin filled pressure gauge with transparent overlays in Ft.lbs and Nm for Enerpac torque wrenches provide a quick torque reference • Regulator-Filter-Lubricator with removeable bowls and auto drain is standard -Q suffix pumps are for 10. 40 www. Patent-pending Z-CLASS technology provides high by-pass pressures for increased productivity.000 10.000 11.0 1.600 ZA4204TX-Q ZA4208TX-Q ZA4204TX-QR ZA4204TX-E ZA4208TX-E ZA4204TX-ER 1.0 94 100 101 94 100 101 43 All models meet CE safety requirements and all CSA requirements. For further application assistance contact your local Enerpac office.75 gal.600 11.ZA4T Specifications ZA4T-Series Pump Applications The ZA4T-Series pump is best suited to power medium to large size torque wrenches. 41 .000 10. pump and hose selection matrix.000 psi: 3 60 in /min. The explosion protection is for equipment group II.600 11.75 1. Its high power to weight ratio and compact design make it ideal for applications which require easy transport of the pump.600 psi Flow Chart 100 psi dynamic air pressure at 70 scfm 600 ATEX Certified The ZA-series pumps are tested and certified according to the Equipment Directive 94 / 9 / EC “ATEX Directive”. Oil Flow (in3/min) 500 400 300 200 100 Pressure (psi) II 2 GD ck T4 KEMA 0602 Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench.75 1. The ZA-series pumps are marked with: Ex II 2 GD ck T4. Maximum Operating Pressure: 10.000 and 11. equipment category 2 (hazardous area zone 1).0 1.0 1. ZA4T Series Reservoir Capacity: 1 and 1. in gas and/or dust atmospheres. Flow at 10. Model Number 1) Usable Oil Capacity (gal) Weight with Oil (lbs) Page: COMMON PUMP MODELS For Use With Torque Wrenches Maximum Operating Pressure (psi) S1500 S3000 S6000 S11000 S25000 SQD-75-I SQD-100-I SQD-160-I SQD-270-I 1) 30 Accessory Options Available by placing the following additional suffix at the end of the model number: K = Skidbar M = 4-wrench manifold R = Roll cage Page: W2000 W4000 W8000 W15000 W35000 HXD-120 HXD-240 10. 12.25 3.ZA4T Ordering Matrix and Specifications This is how a ZA4T-Series pump model number is built up: How to order your ZA4TSeries torque wrench pump Ordering Example 1 Model No.and W-Series and other 10.50 20.50 2.75 gallons 6 Valve Operation T = Air operated valve with pendant 7 Voltage X = Not applicable 8 Factory installed features and options E = 11.75 gallon reservoir.0 8.600 psi coupler for use with HXD.46 M8 X 12 . ZA4208TX-QMR 10.28 19.77 9.000 psi pump for use with Enerpac S.19 5.000 psi torque wrenches.800 (scfm) (dBA) psi psi (psi) psi 80 60 55 .00 16.06 Relief Valve Adjustment Range (psi) 1.00 ZA4T-Series Torque Wrench Pumps Reservoir Size A (in) 6.60 User adjustable relief valve Roll bar cage (optional) Gauge with overlays Filter/lubricator/regulator Oil level sight gauge Air input 1/2" NPTF Standard handle Oil drain 5.000* 60-100 20-100 80-95 * Pump type (-Q) shown. Z A 4 2 08 T X .00 11.enerpac.0 gallon 08 = 1.000 psi 4 Valve Type 2 = Torque Wrench Valve 5 Reservoir Size (useable capacity) 04 = 1.50 11.000 11.400-10. and roll cage.75 .and SQD-Series wrenches Q = 10.00 1.40 Output Flow Rate (in3/min) 100 psi 600 700 psi 500 ZA4T Performance Dynamic Air Sound Level Air Consumption at 100 psi Pressure Dynamic Range 5.90 3. Refer to the torque wrench pump selection matrix for optimum wrench.75 A 9.1 (useable gallons) 1 1. 42 www.Q M R 1 Product Type 2 Motor Type 3 Flow Group 4 Valve Type 7 6 5 Voltage Valve Reservoir Operation Size 8 8 8 Must be Options Options E or Q 1 Product Type Z = Pump Series 2 Motor Type A = Air motor 3 Flow Group 4 = 60 in3/min @ 10.000 psi coupler for use with Sand W-Series or other wrenches K = Skidbar M = 4-wrench manifold R = Roll cage Dimensions shown in inches.com . 4-wrench manifold. pump and hose combinations.000 10. 1.60 1. 5 feet long.5 lbs.000 and 11.ZA4T Torque Wrench Pump Options ZA4T Series Reservoir Capacity: 1 and 1. ZA4208TX-QR 43 . Skidbar weight 4.75 gal. * torque wrench pumps Gauge Overlay Kit Gauge overlay kits are also available separately.75 gallon reservoir * Add suffix K for factory installation.and W-Series torque wrenches. Ordering Example: Model No. * torque wrench pumps ZRC-04 1 and 1.5 feet long.000 psi pumps.75 gallon reservoir * Add suffix R for factory installation. 2 hoses Accessory Can be used on ZA4T-Series Kit No.000 psi 19. 4-Wrench Manifold • For simultaneous operation of multiple torque wrenches • Can be factory installed or ordered separately Accessory Kit No. 2 hoses 39 feet long. SBZ-4 1 and 1. GT-4015 includes overlays for all SQD and HXD torque wrenches. 10. Ordering Example: Model No.600 psi torque wrenches for 10. or use THC-700 series twin hoses with 11.000 psi: 3 Skidbar • Provides greater pump stability on soft or uneven surfaces • Provides two-handed lift 60 in /min. ZA4208TX-QK ZTM-E ZTM-Q for 11. Ordering Example: Model No. GT-4015-Q includes overlays for all S.600 psi 19. 2 hoses 39 feet long.9 lbs. 2 hoses THQ-706T THQ-712T THC-7062 THC-7122 Roll Cage • Protects pump • Provides greater pump stability 11. Roll bar cage weight 7. Flow at 10. * Can be used on ZA4T-Series torque wrench pumps Maximum Operating Pressure: 10.000 psi torque wrenches * Add suffix M for factory installation.600 psi Accessory Can be used on ZA4T-Series Kit No.600 psi pumps. ZA4208TX-QM Twin Torque Wrench Hoses Use Enerpac THQ-700 series twin hoses with 10. 39 0. 80˚ C Threaded Fastener Load Cell Technical Data and Bridge Cylinder Range Load Stroke Reference Effective Capacity Area (in) (mm) (in) (in2) (ton) Dimensions (in) Weight A B C D (lbs) ⅝"-1" 1⅛"-1½" 1½"-2" 2"-2½" 2½"-3¼" 3¼".45 6.39 4.GT-Series Hydraulic Bolt Tensioners Shown: GT-Series bolt tensioners Accurate & Reliable Extreme Performance Bolt Tensioner Pumps and Accessories High pressure pumps.23 3. Page: 46 Minimum Stud Protrusion D L Minimum = 1 X D • • • • • • • • • Six load cells from ⅝" to 3 ¾" or from M16 to M95 Twin ports for quick connection of multiple tools Only one size of bridge per size of load cell Detachable and rotational bridge simplifies tool positioning Full bridge window Piston stroke indicator Black surface treatment protects against corrosion Anti-slip grip for more secure handling Universal and multi-use tool Nearest obstruction.4 164.1 86.85 8.95 8.27 9.43 6.07 3.1 319.18 6.38 1.39 5.35 6.60 9. hoses and fittings matched for use with the Enerpac GT Bolt Tensioning system.3¾" M16-M30 M30-M39 M39-M52 M52-M68 M68-M80 M80-M95 GT1-LCB GT2-LCB GT3-LCB GT4-LCB GT5-LCB GT6-LCB 2.enerpac.39 0.31 5.41 25.9 254.16 23.21 5.81 1.37 4.39 0.44 3.37 29.8 0.45 4.96 5.06 1.2 45.81 2.55 6.95 15.15 7.62 4.39 0.39 0.09 7.40 26.14 61.30 7.84 41.com .16 44 www.02 15. D E A B N ▼ GT2 Bolt Tensioner on a flange joint.32 4. 22 20.20 42.28 12.67 5.00 5. API 6A and 17D flanged joints • Common gasket materials and configurations • Comprehensive range of bolt materials • Comprehensive range of lubricants • Enerpac's Controlled Bolting Equipment including: Torque Multipliers.65 7.94 11.97 7.85 6.84 32.48 3.81 6.03 3.10 11.76 4.com 45 .91 3.97 7.88 2.17 2.81 5.enerpac.62 3.71 5.09 6.29 12.01 7. www.77 4.32 17.69 6.32 4.17 2.45 9.69 45.03 3.03 32. as well as.87 5.24 2.80 2.50 6.89 10.17 2.12 4.61 9.48 12.8 tons Maximum Operating Pressure 21.77 10.15 2.65 7.80 23.21 4.61 9.06 34.56 2.86 49. Example.17 23.750 psi How to Order To provide maximum flexibility Load Cell and Bridges are ordered separately from Adaptor Kits.76 9. Integral databases hold data for: • BS1560.90 4.46 8.48 12.20 2.GT-Series Hydraulic Bolt Tensioners Load Cell and Bridge Reference Thread Size Adaptor Kit Model Number Pitch Minimum Between Height Bolts E N (in) (in) Weight (lbs) GT Series GT1-LCB GT2-LCB GT3-LCB GT4-LCB GT5-LCB GT6-LCB M16 x 2 M18 x 2.46 6.65 6.63 21.94 Bolt Range: ⅝"-3¾" | M16-M95 Load: 0-319.5 M48 x 5 M52 x 5 1½" 8UN 15/8" 8UN 1¾" 8UN 17/8" 8UN 2" 8UN M52 x 5 M56 x 5.00 5.56 2.69 6.65 4.63 22.84 4.25 5.31 5.50 8.43 36.35 8.28 12.78 3.26 11.08 9. Bolt Load calculations and Tool pressure settings.66 9.02 46.13 4.5 M24 x 3 M27 x 3 M30 x 3.92 10.20 2.01 39.65 6.50 8.98 6.96 10.09 8.10 11.5 M33 x 3.35 8.70 10.80 2.13 4.68 2.20 12. to order a complete tensioner for a 1" threaded bolt order: 1 x Load Cell and Bridge: GT1-LCB 1 x Adaptor Kit: GT1P-NRS1000U08 Bolting Integrity Software A comprehensive on-line software solution for Bolted Joint integrity.58 8.57 6.77 19.15 3.32 2.54 10.46 8.32 2.28 12.68 5.45 3.23 18.54 12.50 6. Hydraulic Wrenches and Bolt Tensioning tools Custom Joint information can also be entered.65 4.5 M20 x 2.66 8.5 M60 x 5.5 M64 x 6 M68 x 6 2" 8UN 2¼" 8UN 2½" 8UN M68 x 6 M72 x 6 M76 x 6 M80 x 6 2½" 8UN 2¾" 8UN 3" 8UN 3¼" 8UN M80 x 6 M85 x 6 M90 x 6 M95 x 6 3¼" 8UN 3½" 8UN 3¾" 8UN GT1PM-NRS01620 GT1PM-NRS01825 GT1PM-NRS02025 GT1PM-NRS02430 GT1PM-NRS02730 GT1PM-NRS03035 GT1P-NRS0625U11 GT1P-NRS0750U10 GT1P-NRS0875U09 GT1P-NRS1000U08 GT1P-NRS1125U08 GT2PM-NRS03035 GT2PM-NRS03335 GT2PM-NRS03640 GT2PM-NRS03940 GT2P-NRS1125U08 GT2P-NRS1250U08 GT2P-NRS1375U08 GT2P-NRS1500U08 GT3PM-NRS03940 GT3PM-NRS04245 GT3PM-NRS04545 GT3PM-NRS04850 GT3PM-NRS05250 GT3P-NRS1500U08 GT3P-NRS1625U08 GT3P-NRS1750U08 GT3P-NRS1875U08 GT3P-NRS2000U08 GT4PM-NRS05250 GT4PM-NRS05655 GT4PM-NRS06055 GT4PM-NRS06460 GT4PM-NRS06860 GT4P-NRS2000U08 GT4P-NRS2250U08 GT4P-NRS2500U08 GT5PM-NRS06860 GT5PM-NRS07260 GT5PM-NRS07660 GT5PM-NRS08060 GT5P-NRS2500U08 GT5P-NRS2750U08 GT5P-NRS3000U08 GT5P-NRS3250U08 GT6PM-NRS08060 GT6PM-NRS08560 GT6PM-NRS09060 GT6PM-NRS09560 GT6P-NRS3250U08 GT6P-NRS3500U08 GT6P-NRS3750U08 2.13 6. MSS SP44.86 2.01 7.5 M36 x 4 M39 x 4 11/8" 8UN 1¼" 8UN 13/8" 8UN 1½" 8UN M39 x 4 M42 x 4.25 4.88 5.5 M45 x 4.16 35.63 38.44 2.50 6.15 2.5 5/8" 11UN ¾" 10UN 7/8" 9UN 1" 8UN 11/8" 8UN M30 x 3.90 4.46 6.98 6.65 6.58 8.91 3. a combined Application data sheet and Joint completion report.26 11.57 6.56 41.78 3.85 6.50 11.22 3.45 28.92 10.79 11.38 5.56 11.68 3.57 39.02 36. The software offers Tool selection.76 5.25 3.38 6.62 3.13 6.87 5.10 9.45 9.32 3.81 6.68 12.25 9.55 2.44 2. 0 1. built into a protective metal shroud for improved visibility and protection • Safety relief valve limits output pressure • Compact.000 10. European plug and CE EMC directive compliant.com Current (amps) • Two-stage pump design provides high flow at low pressure for fast system fills and controlled flow at high pressure for safe and accurate operation • Z-Class high-efficiency pump design runs cooler and requires less current draw which is especially helpful in remote locations • 20 ft. pendant cord enables motor control from a distance • Angled 6 inch pressure gauge.000 160 140 120 100 80 60 40 19. 44 Page: Flow (in3/min) 14 12 115 V 10 8 230 V 6 4 2 0 0 5. use only the specified fittings and hoses designed for these pressures. with polycarbonate cover.50 20 0 Release Valve Sight Glass Out Port User Adjustable Relief Valve Breather 12.50 20.0 ZUTP-1500B ZUTP-1500E2) ZUTP-1500I3) 21.ZUTP-Series.750 psi (in3/min) Sound Level (dBA) Weight with oil (lbs) High pressure 1) 2) 3) 1.000 15. Page: 48 OIL FLOW & CURRENT VS PRESSURE 200 180 16 . 1-ph 230 VAC.enerpac.750 psi Applications The Enerpac ZUTP-Series electric pump is ideally suited for use with hydraulic bolt tensioning tools and hydraulic nuts. www. 1-ph 89 89 89 65 65 65 46 All models meet CE safety requirements and all TÜV requirements. With NEMA 6-15 plug.750 180 180 180 8 8 8 115 VAC.0 1. Maximum Operating Pressure: 21. Electric Tensioning Pump Shown: ZUTP-1500-B ZUTP Series Reservoir Capacity: 1 gallon Flow at Rated Pressure: 8. lightweight and rugged aluminum frame for increased durability and ease of handling This pump operates at ultra-high pressure.000 25.50 Pressure (psi) Current (Amps 115 V) Current (Amps 230 V) Flow Pump Type Useable Oil Capacity (gal) Model Number 1) Pressure Rating (psi) Output Flow Rate at 0 psi (in3/min) Output Flow Rate Motor Electrical at Specification 21.0 in3/min. 1-ph 230 VAC.000 20.750 21.750 21. rugged steel frame for protection and easy handling • Prelubricated pump element.750 psi • General purpose. lightweight. Page: 48 FLOW CHART 15.30 Pressure (psi) Flow (in3/min) at 90 psi air input HPT Shut-off Valve HPT Out Port Filter/Regulator Air On/Off Valve Pump Type Useable Oil Capacity (gal) Model Number Pressure Rating (psi) Output Flow Rate at 0 psi (in3/min) Output Flow Rate at 21.750 psi (in3/min) Air Pressure Range (psi) Air Consumption (sfcm) Sound Level (dBA) Weight (lbs) High pressure 1.ATP-Series Air Pump Shown: ATP-1500 ATP Series Reservoir Capacity: 1 gallon Flow at Rated Pressure: 4 in3/min.75 15.00 30 Flow (in3/min) 25 20 15 10 5 0 0 500 1000 1500 2000 2500 15.0 ATP-1500 21. Maximum Operating Pressure: 21.755 26 4 80-90 70 70 70 47 . does not require an airline lubricator • Easily adjustable output pressure control • Integrated and protected easy to read glycerin filled gauge • Safety relief valve limits output pressure This pump operates at ultra-high pressure. use only the specified fittings and hoses designed for these pressures.750 psi hydraulic pressure • Compact. high pressure air driven pump unit for products requiring up to 21. Page: 46 .74 Model Number Description Usable Oil Capacity (in3) 155 FITTINGS Oil Displacement per Stroke (in3) 1st stage 2nd stage Pressure Rating (psi) 1st stage 2nd stage Weight (lbs) 19 HPT-1500 High Pressure Hand Pump with Gauge HOSES Model Number HT-1503 HT-1510 HT-1503HR* HT-1510HR* * Includes dust caps End 1 End 2 Length (ft) 1/4 BSPM 120º Cone 1/4 BSPM 120º Cone BH150 BH150 1/4 BSPM 120º Cone 1/4 BSPM 120º Cone BR150 BR150 3.28 9. Page: 44 • Lightweight and portable high-pressure hand pump • Two-speed operation displaces a larger volume of oil per stroke. use only the specified fittings and hoses designed for these pressures.750 Description Quick Disconnect Coupler* Quick Disconnect Coupler and Adaptor Kit* Quick Disconnect Blanking Coupler Set* * Includes dust caps Complete Set B150 Female Half BR150 Male Half BH150 BW150AW — B150B — 48 www.00 .750 psi These products operate at ultra-high pressure.75 8.com 1.99 0.750 psi (1500 bar) Applications The Enerpac HPT highpressure Hand Pump is ideally suited for use with hydraulic bolt tensioning tools and hydraulic nuts.84 .75 .037-.enerpac.34 20.99 in3/stroke Maximum Operating Pressure: 21.49 2.80 4.000 psi: .28 9.57 22.0 — — 9. reducing cycle times for many testing applications • Includes a gauge and coupler for direct connection to GT-Series bolting tools • Integrated relief valve set at 21.037 200 21.HPT Pump and Accessories Shown: HPT-1500 HPT Series Reservoir Capacity: 155 in3 Flow at 10.61 1.24 8.29 50° 1.84 3. 13" stroke Selected pump: P-392.000 psi 1 2 3 SET SELECTION: Select the cylinder Select the pump Find the set model number in the blue field of the matrix • Optimum match of individual components • Sets include 6 foot safety hose.13 6.00 2.13 6. Cylinder Pump Sets Shown cylinder-pump set: SCR-1010H SC Series Capacity: 5-95 tons Stroke: 1.Single-Acting.75 7.00 2. Lightweight hand pump Set model number: SCR-106H Included: HC-7206 hose. Gauge Model No. Single-acting cylinder with 6.00 6. Single-acting. Height (in) (in) P-80 3 SCR-102H – SCR-106H – SCR-1010H – SCR-154H – SCR-156H – SCR-252H – SCR-254H – SCR-256H – SCR-2514H – SCR-506H – SCH-202H – SCH-302H – SCH-603H – SCH-1003H – – – – – – – – – – SCR-102XA SCR-106XA SCR-1010XA SCR-154XA SCR-156XA SCR-252XA SCR-254XA SCR-256XA SCR-2514XA SCR-506XA SCH-202XA SCH-302XA SCH-603XA – – – – – – HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 – – – – GF-10P GF-10P GF-10P GP-10S GP-10S GF-20P GF-20P GF-20P GF-20P GF-50P GF-813P GF-813P GF-813P GP-10S – – – – – GA-2 GA-2 GA-2 GA-2 GA-2 GA-2 GA-2 GA-2 GA-2 GA-2 GA-3 GA-3 GA-3 GA-2 – – – – – 10 15 25 RCH-Series.13 10.00 – – – – – 4.25 2. Hand Pump 1 Cylinder Selection Nominal Set Capacity (ton) RC-Series.03 9.25 6.69 6. General Purpose Cylinders P-392 Cylinder Stroke Collapsed Model No. Hollow Cylinders 50 20 30 60 100 – – – – – RC-102 RC-106 RC-1010 RC-154 RC-156 RC-252 RC-254 RC-256 RC-2514 RC-506 RCH-202 RCH-302 RCH-603 RCH-1003 – – – – – 2.00 4.78 9.50 10.00 6.88 10.50 8.00 – – – – – 49 .25 inches Maximum Operating Pressure: 10. GF-10P gauge.75 13. calibrated gauge with gauge adaptor • All hand pumps are two-speed for increased productivity SELECTION EXAMPLE Selected cylinder: RC-106.75 18.00 3.25 14.50-14.75 11.75 10. GA-2 adaptor 2 Pump selection Hand Pump XA-Series Air Pump XA-11 Accessories Included Hose Model No.13 4. Single-acting.50 3.31 7. Gauge Adaptor Model No. Programmable data recording and “differential-lift” options allow a load to be manipulated into a pre-set position.com . such as oil-level and over-temperature.040" Precise Positioning System for Assembly and Separation of Large Structures • Control up to 12 lifting points • Stroke and load controlled movement for positioning and weighing • Accuracy of 0. twisting.or double-acting cylinders • Integrated 10. tilting or mis-alignment due to uneven weight distribution or load-shifts between the positional points. Programmable. by eliminating manual intervention in the event of a load-shift or other problem. Synchronous positioning reduces the risk of bending. This control maintains structural integrity and can increase productivity and safety of the job. prior to torque tightening of the slew ring bolts. 50 www.ESS-Series. regardless of weight distribution. Standard 2 to 12 Point Lift System Shown: 4-point ESS Standard Synchronous Lift System ESS Series Number of Lift Points: 2 to 12 Maximum System Operating Pressure: 10.enerpac. heavy or complex structure. By varying the oil flow to each point.000 psi Accuracy Over Full Stroke: Up to 0. the system maintains a very accurate positional control. Positioning a 3500 ton dragline was successfully done with an Enerpac synchronous system.040" between leading and lagging cylinders • Data storage and recording capabilities • Load and stroke alarms for optimal safety • For use with standard single.000 psi hydraulic pump and controls Synchronous Positioning Applications The Synchronous Positioning system uses feedback from multiple sensors to control the positioning of any large. A PLC controller monitors each position and optional load sensor located at each point. This operation provided for exact alignment of the bearing on the rail. failsafe monitoring and safety alarms include operating parameters and hydraulic conditions. 5.4 35.3 5.02 2.000 psi hydraulics: RC-53 singleacting cylinder. 12.66 1. Can be used in reversed position. .17 8. ATM-5 weight including hydraulic cylinder.50 30 .20 5. • ATM-3 fits when flange joint is: – between 1.17 9.25 inches or greater • Can be installed and used in any position and any location • Stays stable in position under full load ATM-5 Including Hydraulics Including 10.3 3. ATM-1. .54 1 . .72 ø 1.663 1. or lifting gear. ATM-1 3.77 4.45 Maximum Lifting Force (ton) Model Number Bolt Hole Range (in) (mm) Flange Wall Thickness Weight (in) 11/16 13/16 - 12.000 psi maximum operating pressure.94 ATM-3 The Enerpac ATM-3 used to align a large ANSI flange. long safety hose (HC-7206C).21/8 ≥ 31.9 inches apart and – bolt hole size 1. BS and DIN flanges • No slings. All dimensions shown in inches.71 .95 inches or greater • ATM-5 fits when flange joint is: – between 3.5 ≥ 11/4 -2 41/2 31/8 . • Rectifies twist and rotational misalignment without additional stress in pipe lines • For most commonly used ANSI.115 80 .26 ATM-5 18.83 18.63 1.07 ø .97 13. the reversible lift hook and manual torque wrench TW-22 (3/8" drive) allow precise alignment.16 2. API.75 .4 21. ATM-5 ATM Series Bolt Hole Range: 11/16-2⅛ inches Flange Wall Thickness: 11/16-8 inches Maximum Force: 0. 51 . hooks. Total set weight 62 lbs.82 .72 14.5 ATM-1 ATM-3 ATM-5 * 11/16 . TW-22 Ø.85 4.2 25 .13 ø .22 ø.12 (mm) (lbs) 0.3-5 tons Adjustable Reach-on ATM-3 The highly adjustable reach of the wing.76 5.50 25.18 .5.7 * At 10. 14.27. P-142 twospeed hand pump and 6 ft.203 4. high precision • ATM-1 supplied with three bushings for different bolt hole sizes.09 10.11/8 17 . Extremely safe.95 3.8 17 . .86 .99 1.Flange Alignment Tools From left to right: ATM-3.98 20.23 inches apart and – bolt hole size 0.26 4. Heavily corroded and weathered nuts are quickly split and removed using an NS-Series Nut Splitter.88" hexagon nuts. which avoids damage to bolt threads. Example of a double-acting part number: NS-7080-D. 54 Page: FS-Series Spreaders FS-Series Flange Spreaders provide quick and easy joint separation using hydraulic or mechanical force.5 / BS1560 flanges • Single-acting. which avoids damage to bolt threads • Grip tape and handle included for more secure maneuverability • Nickel-plated cylinder body for excellent corrosion protection and improved durability in harsh environments • CR400 coupler and dustcap included on all models To select double-acting style Nut Splitter include a "-D" at the end of the part number. 52 www. The scale indicates the bolt range in imperial and metric values on each cutting head.50"-2. • Specially designed to suit standard ANSI B16. Hydraulic Nut Cutters The NC-Series models are available featuring an anglehead design for 0.NS-Series.enerpac. Page: 56 NSB-Series Replacement Blades Each NS-Series Cylinder and NS-Series Cutting Head includes a replacement blade. Hydraulic Nut Splitters Shown: NS Hydraulic Nut Splitters Power and Precision High Perfomance Nut Splitter Blade Cutting Depth Scale Adjustable cutting depth scale for controlled blade extension.com . spring return cylinder or double-acting for fast retraction • Tri-blade technology provides three cutting surfaces on a single blade • Interchangable heads provide maximum nut range flexibility • Preset scale allows controlled blade extension. 25-4.0 84.2 0.6 1.38 inches Maximum Operating Pressure: 10.6 82. NS Series SET SELECTION: 1 Select your Nut Splitter Select your pump type Capacity: 103-192 tons Hexagon Nut Range: 2 2.13 2.3 0.5 87.3 1.25 1.2 3.2 5. Model Number *✝ Dimensions (in) Weight NS Cylinder ✝ NS Cutting Head Replacement Blade (in) (in) (ton) (in3) A B C D E F G (lbs) 2.0 NS-7080 NS-7085 NS-7095 NS-70105 NS-110115 NS-110130 5.0 50. **Maximum allowable hardness to split is HRc-44.75-2.75-2.4 4.2 9.63 4.5 192.2 1.75-3.5 23.3 NSC-70 NSC-70 NSC-70 NSC-70 NSC-110 NSC-110 NSH-7080 NSH-7085 NSH-7095 NSH-70105 NSH-110115 NSH-110130 NSB-70 NSB-70 NSB-70 NSB-70 NSB-110 NSB-110 *NS Series Nut Splitters ship in two cases: One containing the NSC Cylinder and one containing the NSH Cutting Head.25 4.00 1.6 7.3 0.7 17.2 103.7 6.4 1.1 18.50 2.2 3.6 19.4 16.000 psi Available Set Nut Model Number Splitter Model Number 1 2 Hand Pump Options Air Electric Gauge Block Accessories Included Gauge Hose Storage Box NS-70105SH NS-70105SA NS-70105SE NS-110130SH NS-110130SA NS-110130SE NS-70105 NS-70105 NS-70105 NS-110130 NS-110130 NS-110130 P392 – – P802 – – – *XA-11G – – *XA-11G – – – PUD-1100B – – PUD-1100B GA-2 n/a GA-2 GA-2 n/a GA-2 GP-10S incl.7 7. see Selection Chart below.2 9. GP-10S HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 HC-7206 CM-4 CM-4 CM-7 CM-4 CM-4 CM-7 *XA11G pump features an integrated pressure gauge.1 7.6 151. Cylinders (NSC-xxx) or Replacement Blades (NSB-xxx).1 9. Oil Cap.2 103.0 23.2 3.2 81.3 0.2 192.4 1. *3/8".9 8.1 7.75-5.0 23.4 0. 53 .2 103.88 2. ✝ Add a "-D" to NS model number or NS cylinder model number to get double action.2 4.4 7.3 6.75-3.75-3.0 23.2 9.1 0.1 7.0 50. To order additional Cutting Heads (NSH-xxxxxx).25-5.75-2.38 1.4 158.4 8.1 3.50 1.5 16. Assembly required. single-acting NS-Series Nut Splitters can also be ordered in sets and pump style from the chart below. SELECTION CHART Hexagon Nut Range ** Bolt Range Cap.75 2.50 103. GP-10S GP-10S incl.75-4.75-3.Single or Double-Acting Hydraulic Nut Splitters Nut Splitter Sets To provide maximum flexibility.00 2.9 7.75-3.3 7.NPTF B *3/8".9 17.NPTF F A C E D G *Fitted with two CR400 for Double Acting (-D) and one CR400 for Single Acting.75-2.1 1. 06 . Set Model Number Splitter Model Pump Model Number Number STN-1924H STN-2432H STN-3241H J NC-1924 NC-2432 NC-3241 P-392 P-392 P-392 A C 3/8"-18NPTF Easily removing rusty nuts during railroad construction is just one of many application examples for the Enerpac Nut Cutters.88 . Larger sizes available upon request.64 30.94-1.95 1.88 5 10 15 20 35 50 90 .93 2.88 inches Maximum Operating Pressure: 10.60 2.13 2.98 1. A CR-400 coupler is standard.69 2. tool and hose).87 . spring return cylinder Heavy-duty chisels can be reground Applications include servicing trucks.94 .75 .26 .6 9. a spare set screw and the wrench used to secure the chisel.Hydraulic Nut Cutters Shown from left to right: NC-3241.59 12.94 .14 7.000 psi Enerpac Nut Cutters Nut Cutters include a spare chisel. petrochemical.88 .50-1.89 2. NC-1319.88-1.50-.38 1.22 3.38 1.50 4.80 2.38-1.4 6.92 1.13 1.31-.22 1.7 18.13-1.39 11.13 2.83 1. • • • • • Compact and ergonomic design.63 4.75-.77 2.38-2.00-2. Not to be used on square nuts.32 10. 54 www.enerpac.63 .50 1.50-.33 1.80 .07 1.09 .13 1.24 .50 1.0 75.57 2.83 14. easy to use Unique angled head allows flush access Single-acting.24 8.38 3.17 6.30 1.10 1.66 4.46 14. tank cleaning.60 2.78 4.1 NCB-1319 NCB-1924 NCB-2432 NCB-3241 NCB-4150 NCB-5060 NCB-6075 Ordering Notes: Maximum allowable hardness to split is HRc-44.00 1.96 7.88 9.95 3.00 2.29 4.50 .56 1.43 1.87 3. steel construction and mining Nut Cutter Sets Hydraulic Nut Cutters are available as sets (pump. Hexagon Nut Range (in) Bolt Range Capacity Oil Model Capacity Number (in3) A B Dimensions (in) F H D B (in) (ton) C D F H J Weight Replacement Chisel Model Number (lbs) .99 3.63-.17 2. piping industry.25 2.8 4.56-2.06 14.com .41 1. NC-1924 NC Series Capacity: 5-90 tons Hexagon Nut Range: 0.5-2.00 NC-1319 NC-1924 NC-2432 NC-3241 NC-4150 NC-5060 NC-6075 1.0 26.13-1.75 . Flange Spreader Sets Hydraulic FSH-14 is available as a set (pump. Spreading Force (ton) SB-1 Tip Clearance (in) Max.7 * Using stepped blocks FSB-1 55 . Spread* (in) FSM-8 Type Model Number Oil Capacity (in3) Weight (lbs) 8 14 FSM-8 FSH-14 . tool.59 . smooth.09 1.21 .59 2.21 2.24/3.33 .24 . hoses and AM-21 split-flow manifold.76 14.24 1.000 psi (FSH-14) Stepped Blocks FSB-1 • Integrated wedge concept: friction-free.24 in.16 in. gauge.09 .26 3. Fits both FSH-14 and FSM-8.73 1.24 3.33 1.24 .Hydraulic and Mechanical Industrial Spreaders Shown: FSH-14 and FSM-8 with safety blocks SB1 FSM/FSH Series Tip Clearance / Maximum Spread*: 0.98 FSH-14 Max.21 2.31 .16 inches Maximum Spread Force: 8-14 tons Maximum Operating Pressure: 10.98 .38 1.21 .79 11.38 .78 stepped blocks FSB-1 10. Set Model Number Set Includes: STF-14H FSH-14 P-392 HC-7206 GA-2 GP-10S – Closed Opened Safety Block Closed Opened 12.48 1.90 11.31 12.16 Mechanical Hydraulic 4.16 3.86 ▼ Two FSH-14 spreaders used simultaneously with Enerpac handpump. parallel wedge movement eliminates flange damage and spreading arm failure • Unique interlocking wedge design: no first step bending and risk of slipping out of joint • Requires very small access gap of only .3 15.60 1.24 1. (81 mm).87 2.6 1.04 2. adaptor and hose). 3. (6 mm) • Stepped spreader arm design: each step can spread under full load • Few moving parts means durability and low maintenance • Safety block SB-1 and ratchet spanner SW-22 included with FSM-8 • Safety block and Enerpac RC-102 cylinder included with FSH-14 Use this pair of stepped blocks to increase wedge opening up to 3. 50 22-42 16-28 14-24 12-20 8-16 4-8 3-4 Weight Maximum Flange Thickness (in) Stud Size (in) Standard Cap.75" to 8. gauge.75-1.10 1.10 . D E F H I J (lbs) 2 x 2.13 .13-1.25 11.00 4.80 FS-109 3.25 26 40 56 www.50-2. Set Model Number Spreader Model Number Pump Model Number • Lightweight.Pin Type Hydraulic Flange Spreaders Shown: FS-56 FS Series Capacity: 5-10 tons Maximum Operating Pressure: 10.13 5 10 1.50-12 2.00 8.25-1. Page: 55 B A Flange Spreader Matching Chart ASA Rating E H Pipe Size (in) FS-56 FS-109 (psi) F J C I D 150 300 400 500 900 1500 2500 Dimensions (in) C 5-20 2.13 1.50 2.25 .71 3.com . Eliminates flange damage and risk of spreading arm failure.98 6. adaptor and hose).50-10 .00 4.75 1. Max.10 8.13-1.50-3.50 1. spring return RC Series cylinders for fast trouble-free operation STF-56H STF-109H STF-109A FS-56 FS-109 FS-109 P-392 P-392 PATG-1102N Wedge Spreaders Friction-free.50" for a wide range of applications • Single-acting. ergonomic design for ease of use • Adjustable jaw widths from 2.63 .50 10.63 1.50 FS-56 4.50 .50 1.50-14 2.13 2 x 3.50-6 .28 7. (in) (tons) (in) (in ) 3 Model Number A B Min. tool. smooth and parallel wedge movement with unique interlock wedge design.45 1.000 psi Flange Spreader Sets Both Hydraulic Flange Spreaders are available as sets (includes pump.00 8. Stroke Oil Wedge Cap.enerpac.75 6.25 2.75 4. 01 3/8"18NPTF 2.70 11.26 11.63 2.0 8.50 1.00 .01 3. Hexagon nut capacities up to 5.0 25.75-1 ton Tip Clearance: 0.38 inches Maximum Spread Range: 3.70 1. spring return WR-15: For long stroke spreading applications WR-5: For use in very confined work areas A-92: Spreader attachment screws onto RC-Series 10 ton cylinders (except RC-101) Page: 54 Best Match Hand Pump To power your Wedgie and Spreader attachment the P-392 Hand Pump is an ideal choice.62 .25 2.38 WR-5 WR-15 A-92 3.18 21/4"-14UNS 1.78 2.70-11.38 3/8"18NPTF WR-5 WR-15 2. WR-5. 21.0 A WR-5 wedgie cylinder is used to position a concrete block on a construction site.69 A-92 6.00 2.00 57 .38 in. A-92 A.75 1.91 – 5.61 3.25 – . 3.Hydraulic Wedgie and Spread Cylinders Shown clockwise from top: WR-15.50-1.00 .000 psi Nut Splitters / Nut Cutters Remove rusted or corroded nuts easily with Enerpac Nut Splitters.65 9. • • • • Single-acting.50 6. See the Enerpac E326 catalog for the full range of hand pump options.13 8.75 Spreader Capacity (tons) Model Tip Clearance Number (in) Maximum Spread (in) Cylinder Effective Area (in2) Oil Capacity (in3) Wt.25 1. WR Series Capacity: 0.50 inches Maximum Operating Pressure: 10.26 1.38 2.24 1.50 6. (lbs) 1.01 1. enerpac. abuse. Units were tested and certified for both USA and Canada by TUV. 720 W. vibration face surface 2. Product Design Criteria All hydraulic components are designed and tested to be safe for use at maximum 10. alterations. can result oth while bolt loads Uneven bolts being loose d nut Preloa • Some ed. Enerpac is certified for several quality standards. Take the time to go through these ‘Yellow Pages’ and you will benefit even more from Enerpac Bolting Solutions.738 Nm 1 Nm = 1. in its ongoing pursuit of excellence.Bolting Yellow Pages Enerpac ‘Yellow Pages’ stand for Technical Information! If selecting bolting tools is not your daily routine.50 2 = 10 N/cm psi = 0. The further y is defined in a bolt is Elasticit stressstrength the bolt to this perman : The stress strain.com . EMC Directive 2004/108/EC Where specified. . Over Torque Tightening Torque Tighte ning nt Turning moveme It i ac to W Force 62 Fastener Stretch of ) (Pre-load Tensioning 64 Bolt and Nut Sizes 5/8 IMPERIAL S SIZES J D S J D Thread Size D (inch) 3/4 Hexagon Size * S (inch) Hexagon Size J (inch) 1/2 5/8 Thread Size D (mm) Hexagon Size S (mm) Hexagon Size J (mm) instructio recomme bolted c " " 7/8" 1" 11/8" 11/4" 13/8" 11/2" 15/8" 13/4" 17/8" 2" 21/4" 21/2" 23/4" 3" 31/4" 11/16" 11/4" 17/16" 15/8" 113/16" 2" 23/16" 23/8" 29/16" 23/4" 215/16" 31/8" 31/2" 37/8" 41/4" 45/8" 5" nuts. then you will appreciate these pages. the elastic onal to manner) to plastic deforma Strain proporti changes no longer be will strain in: the stress. simple as that !! This warranty does not cover ordinary wear and tear. Enerpac electric power units meet the design.enerpac. misuse. Bolt . in uniform loads of Behav Plastic Range Bolt Failure UltimateTens Point ile Tensile Point Stres 60 cycle due to loosens 1.ft 1 Nm 1 kgf.264 cm = 3.061 3 in = 61.356 M Imperia Lbf. The is normally immedia operatio Preload in a bolt see Enerpacjoint type the loading tightened.2808 2 cm 1m = 6. Any product that does not conform to specification will be repaired or replaced at Enerpac’s expense.340 Ft.8) + 32 T°F = (T°C °C: t °F to To Conver – 32) ÷ 1. and CE marking for products that conform to the European Community Directives. The point occurs is the elongati on removed in Hooke’s directly load is ent elongati . or the use of improper fluids. They will help you to better understand the basics of bolting system set-ups and of the most commonly used bolting techniques. additional with At the range Hooke’s (UTS). 58 www.ft 1.I.738 7. calcula Conve rs rsion Facto tional Interna . No . WI 53925 USA Enerpac works hard to maintain the ISO 9001 quality rating. Yielding compres 7. equipment category 2 (hazardous area zone 1). bolt and one side. 68-92). anywhere in the world. CE Marking & Conformity Enerpac provides Enerpac provides Declarations of Conformity.2 No. Where specified.785 l = 3.448 1 lb 67 Torque tor sion Calcula and Free Conver c. DIN 20024 Enerpac thermoplastic hoses are related to the criteria set forth in Deutsche Industrie Norm 20024.lbs 1 kW = 0. administration.746 hp 1 hp = 1. System Nm 1.lbs = 224. 6. ASME B30. Cracking rotation. Sealing sion.8 (T°F T°C = s: rement measu 25. Enerpac electric power pumps meet the requirements for Electromagnetic Compatibility per EMC Directive 2004/108/EC.356 lbs 1 Ft.069 psi = 14.3048 ft 1 ft = 3. on common tative ion represen l load) it has been informat (residua your local load contact of preload fail if the The amount the joint can low or not as too is critical is too high.452 2 2 in 1 in 2 = 0.155 kW 1 cm = 0.. ion of gasket. Determination of the authenticity of a warranty claim will be made only by Enerpac or its Authorized Service Centers. These standards require compliance with standards for management.S. a point if the bolt true. The explosion protection is for equipment group II.205 2205 lbs 1 kg ton = kg 1 metric = 1000 lbs = 2000 kg 1 ton (short) = 907. calcula ureme nts Pressu 1 psi 1 bar re: bar = 0. data for class identific the kN refer to Please tions. The ZA-series pumps are tested and certified according to the Directive 94 / 9 / EC “ATEX Directive”. damage.com Visit our web site for the complete Global Lifetime Warranty or call your Authorized Service Center. apacitie ed in s helpful express alog are ion chart provide into ion translat convers n for their s. Declarations of Incorporation. the better you will appreciate these tools. compres 3. 3/4 " " " 3/4" 7/8" 7/8" 1" 1" 11/4" 13/8" 15/8" 13/4" 17/8" 2" 21/4" 21/4" * Heavy hexagon 17 M 10 19 M 12 22 M 14 24 M 16 27 M 18 30 M 20 32 M 22 36 M 24 41 27 M 46 M 30 50 M 33 55 M 36 60 M 39 65 M 42 70 M 45 75 M 48 80 M 52 85 M 56 90 M 60 95 M 64 100 M 68 1 in 3 1 cm 1 liter 1 USgal 3 8 10 12 14 14 17 17 19 19 22 24 27 27 (30) 32 36 36 41 46 46 50 55 in = 0. The the yield takes is physics it’s range called onal to elastic to fail this h ion of load proporti bolt has an applicat it begins strengt a where In the elastic tensile strain of range. The ZA-series pumps are marked with: Ex II 2 GD ck T4. it the bolt breaks range is amount of elongati which elastic at applied. 4.145 = 145 psi 1 kPa 1 MPa kg : 0. its is removedwhen more tensile paid to beyond s must be increase bolt stressed under bolt is attention being used as m load When a Careful (maximu in elastic of bolt elastic range.1–2004 Our cylinders fully comply with the criteria set forth by the American Society of Mechanical Engineers (except RD series).com ion Visit enerpa free convers ad the downlo tor.785 3 = 231 in 66 Individ befor DI B1 Key T to meas in the ements s and measuruniform values. the continue elongati when is called will finally on relieved All of the force. Flange of bolts.18 rature: °F: Tempe t °C to To Conver x 1. proof load will behave the the grade tion a bolt differ in the deforma which grades tion and . in gas and/or dust atmospheres. The better your choice of equipment.02 gal 3 = 0. and UL73 for the United States. in the bolt every bolt. it’s ultimate and a plastic Law is termed this UTS-point.4536 Weight (lb) = lbs 1 pound = 2. Columbus.233 l be Units to ted conver 1 Lbf. a nationally recognized testing laboratory. James St. assembly and test requirements of The Standards Council of Canada (CAN C22. The ‘Yellow Pages’ are designed to help you work with hydraulics. joint design. Enerpac products are warranted to be free of defects in materials and workmanship. within The point s to elongate on applied the load break. 5. ormatio t system ue uivalen catalog d in this r specifie for cylinde and are l ton values tonnes re metric ation only. of the are overload gasket at l load) purpose r with the in g of (residua g The main parts togethe • Crushin on other side.4 mm Other = in 1 in = 0. II 2 GD ck T4 KEMA 0602 ISO 9001 REGISTERED ENERPAC.82 N 1 kN = 4. The load is point. preload loosenin to Uniform leakage is to clamp to prevent refers Over tight by th force preload dictated correct term tight tely after Informa Under n.039 m 1 mm = 0. Key to measurement METRIC SIZES Section Bolting Theory of Physics ke’s Law Elastic Range Proof Load of tion a partthe deforma after and Nuts In the plastic will remain where on ior of Bolts Law of .000 psi unless otherwise specifically noted.807 GLOBAL LIFETIME WARRANTY STATEMENT www.000 0. product development and manufacturing.000 9.m 1. / mm) _______________________ Turn of Nut (Preload / Degrees) _______________ Torque (Ft.lbs / Nm / Kgm) _______________ E INCH MM (Metric) A _________ B __________ C ___________ D __________ E ___________ Distance to Closure: __________________________________________________ Current Lubrication: Type _______________ Brand _________________ 59 .Bolting Solution and Application Worksheet Please complete the following information prior contacting Enerpac for your bolting proposal: Requested By: ______________________________________________________________ Company: __________________________________________________ Contact: ___________________________________________________ Phone: _______________________ Requested Date: ______________________ Industry: ______________________________________________ Title: __________________________________________________ Fax:________________________ Email: _________________________________________________ Description of Application (provide drawings if possible): _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ Type of Application: _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ APPLICATION TECHNICAL DATA Bolt Quantity: ___________________ Bolt Diameter: __________________ Bolt Threads per Inch/Pitch: _____ Bolt Grade: _____________________ Bolt Coating: ___________________ Gasket Type: ___________________ Application Position: Top-side Vertical Inverted A D C B Specify Dimensions: App. °C or °F: ________________________________ Known Bolting Values: Load (Lbs.. / kN) _______________________ % of Yield (psi/Nmm2) Stretch-Bolt Length (in. Operating Temp. if additional force is applied to the bolt it will continue to elongate until it finally breaks. the bolt stretches and tries to return to its original length. Correctly tightened bolts make use of their elastic properties. • Crushing of the gasket on one side. Uneven bolt loads can result in: • Some bolts being loose while others are overloaded. 6. In the elastic range Hooke’s Law is true. Preload is normally dictated by the joint design. Sealing face surface damage. 3. When a bolt is stressed beyond its proof load (maximum load under which a bolt will behave in an elastic manner). The stressstrain of a bolt has an elastic range and a plastic range. (see Enerpac Bolted Joint Integrity) for information on common joint types or contact your local representative. No compression. The point where this permanent elongation occurs is called the yield strength.Bolting Theory Function of Bolts and Nuts Threaded fasteners are used across industry to assemble products ranging from pipelines to heavy-duty earth movers and from cranes to bridges and many more. This creates compressive force across the joint members. leakage on the other side. All of the elongation applied within the elastic range is relieved when the load is removed. Yielding of bolts. 4. Cracking. Flange rotation. Bolt loosens due to cycle loads of vibration. The amount of elongation increases when more load is applied. Strain In the plastic deformation a part of the elongation will remain after the load is removed.com . 7. Uniform preload (residual load) Under tight Over tight Preload The main purpose of a bolt and nut is to clamp parts together with the correct force to prevent loosening in operation. When load is applied. 5. The amount of preload (residual load) is critical as the joint can fail if the load in the bolt is too high. Over compression of gasket. Hooke’s Law of Physics Elastic Range Plastic Range UltimateTensile Point Proof Load Behavior of Bolts and Nuts Bolt Failure Tensile Point Stress Elasticity is defined in Hooke’s Law of physics: The stress in a bolt is directly proportional to its strain. The point at which the bolt breaks is called the tensile point. 2. Their principle function is to create a clamping force across the joint which is able to sustain the operating conditions without loosening. The term preload refers to the loading in a bolt immediately after it has been tightened. Careful attention must be paid to the grade of bolt being used as bolt grades differ in the elastic range. 60 www. 1. to work well they must behave like springs. The further application of load takes the bolt to a point where it begins to fail this is termed its ultimate tensile strength (UTS). the elastic elongation changes to plastic deformation and the strain will no longer be proportional to the stress.enerpac. At this UTS-point. too low or not uniform in every bolt. API 6A and 17D flanged joints • Common gasket materials and configurations • Comprehensive range of bolt materials • Comprehensive range of lubricants • Enerpac's Controlled Bolting Equipment including: Torque Multipliers. follows prescribed procedures and is carried out by trained personnel. Reduces operational time resulting in increased productivity Reduces tightening time and operator fatigue by replacing manual effort with the use of controlled tooling. Uncontrolled tightening Uses equipment and/or procedures that cannot be measured.Achieves preload in a bolt and nut assembly by stretching the bolt axially using a tool. as well as. There are two main techniques: Torque tightening and Bolt tensioning.Bolting Theory Tightening Methods Principally there are two modes of tightening: "Uncontrolled" and "Controlled". Visit www. Safe operation following prescribed procedures Eliminates the dangerous activities of manual uncontrolled tightening and requires that the operators be skilled and follow procedures. Uniformity of bolt loading Especially important on gasketed joints as an even and consistent compression is required for the gasket to be effective. 2) Bolt tensioning . Reliable and repeatable results Using calibrated. Preload is applied to a bolt and nut assembly using a hammer and spanner or other types of impact tools. MSS SP44. Hydraulic Wrenches and Bolt Tensioning tools Custom Joint information can also be entered. a combined Application data sheet and Joint completion report. Bolt Load calculations and Tool pressure settings. The right results first time Many of the uncertainties surrounding in-service joint failures are removed by ensuring the correct assembly and tightening of the joint are carried out the first time. bolt load calculations and tool pressure settings. Controlled tightening Employs calibrated and measurable equipment. The software offers Tool selection. 1) Torque tightening . Integral databases hold data for: • BS1560.Achieves preload in a bolt and nut assembly via the nut in a controlled manner using a tool. tested equipment. 61 . A combined application data sheet and joint completion report is also available.com to access our free on-line bolting software application and obtain information on tool selection. Advantages of Controlled Tightening Known.enerpac. Bolting Integrity Software A comprehensive on-line software solution for Bolted Joint Integrity. following procedures and employing skilled operators achieves known results consistently. controllable and accurate bolt loads Employs tooling with controllable outputs and adopts calculation to determine the required tool settings. Higher friction results in less conversion of torque to preload. Force Torque Tightening and Preload The amount of preload created when torqueing is largely dependant on the effects of friction. Stretch of Fastener (Pre-load) What is Torque Tightening? The application of preload to a fastener by the turning of the fastener’s nut. Lubrication reduces the friction during tightening.Torque Tightening Torque Tightening Turning movement What is Torque? It is a measure of how much force acting on an object which causes that object to rotate.com . 62 www.2) Example of how a lubricant can reduce the effect of friction and convert more torque to bolt preload.lbs) (Applied load) Lubricated with Moly grease (µ = 0. Lubricant or anti-seizure compounds should be applied to both the nut bearing surface and the male threads. Frictional Losses 10% converted to preload Lubrication Reduces Friction 11 10 9 8 7 6 5 4 3 2 1 0 0 20 40 60 80 100 120 50% at nut face 40% in threads Residual Bolt Load (tons) Frictional Losses (dry steel bolt) Torque (ft. Preload (residual load) = Applied Torque minus Frictional Losses Lubrication Reduces Friction Friction points should always be lubricated when using the torque tightening method.enerpac.1) Light oil (µ = 0. The value for the friction coefficient provided by the lubricant manufacturer must be known to accurately establish the required torque value. decreases bolt failure during installation and increases bolt service life. Variation in friction coefficients affect the amount of preload achieved at a specified torque.15) Dry unlubricated (µ = 0. Principally there are three different “torque components”: • torque to stretch the bolt • torque to overcome the friction in bolt and nut threads • torque to overcome friction at the nut spot face (bearing contact surface). • Heat corrosion requires up to 3 times the torque required for tightening. Select the right torque Choose your Enerpac torque wrench using the untightening rule of thumb: • Be aware that when loosening a nut or bolt more torque is usually required than when tightening. Breakout Torque When loosening bolts a torque value higher than the tightening torque is normally required. torque is applied in stages following a prescribed pattern: Select the Right Wrench Choose your Enerpac torque wrench using the untightening rule of thumb: • When loosening a nut or bolt more torque is usually required than when tightening. Step 4 Increase the torque to full torque following the pattern shown above. Conditions of bolted joints • Humidity corrosion (rust) requires up to twice the torque required for tightening. 3 7 6 2 11 Torque Sequence 1 8 1 12 5 8 4 3 9 1 5 3 4 4 10 6 2 2 7 Step 1 Spanner tight ensuring that 2-3 threads extend above nut Step 2 Tighten each bolt to one-third of the final required torque following the pattern as shown above. • For general conditions it can take up to 2½ times the input torque to breakout. however. • Do not apply more than 75% of the maximum torque output of the tool when loosening nuts or bolts.Torque Tightening Manufacturer’s rating of pressure and torque are maximum safe limits. Good practice encourages using only 80% of these ratings! Torque Procedure When torquing it is common to tighten only one bolt at a time.1. Step 3 Increase the torque to twothirds following the pattern shown above. 63 . The use of penetrating oils or anti-seize products is always recommended when performing breakout operations. Conditions of bolted joints • For fully threaded UNC nuts and bolts do not exceed 1½ times nominal torque for a friction coefficient of 0. • Sea water and chemical corrosion requires up to 2½ times the torque required for tightening. at the full final torque. this can result in Point Loading and Load Scatter. depending on conditions it can take up to 2½ times the input torque to breakout. • Humidity corrosion (rust) requires up to 2 times the torque required for tightening. • Heat corrosion requires up to 3 times the torque required for tightening. To avoid this. • Do not apply more than 75% of the maximum torque output of the tool when loosening nuts or bolts. Breakout torque cannot be accurately calculated. This is mainly due to corrosion and deformations in the bolt and nut threads. Step 5 Perform one final pass on each bolt working clockwise from bolt 1. • Sea water and chemical corrosion requires up to 21⁄2 times the torque required for tightening. A uniform load can be applied by tensioning multiple studs simultaneously. Inaccuracies created through friction are eliminated. NOTE: Bolt is used as a generic term for a threaded fastener. and is calculated as a factor of the length to diameter ratio of the bolt). Tensioning can be done using detachable Bolt Tensioners or Hydraulic Nuts. Plastic Range: The range on a stress/strain curve where the tensile load applied to a bolt results in permanent deformation. and embedding of the nut into the contact area of the joint. Load Scatter: The spread of differing loads in a sequence of bolts after they have been loaded. and a seating area on the assembly around the nut. Load Loss: The losses in a bolt which occur on transfer of load from a tensioning device to the bolt assembly (these may arise from phenomena such as thread deflection and embedding of the nut to the contact area of the joint. (Usually more torque is required to loosen a bolt than was used to tighten it. It is mostly due to the elastic interaction of the bolts and the joint member. Massive mechanical effort to create torque is replaced with simple hydraulic pressure.) Elastic Range: The range on a bolt's stress / strain curve where stress is directionally proportional to strain. Tensioning requires longer bolts. Torque Tightening: The application of Preload to a bolt by turning of the bolt's nut. Load loss is accounted for in calculation and is added to the preload value to determine the initial Applied Load. Bolt Tensioning: A method of controlled tightening which applies preload to a bolt by stretching it axially. radial expansion of the nut. Tensile Point: The point at which the tensile loading on a bolt causes the bolt to rupture.com . INCORRECT CORRECT Preload (residual load) = Applied Load minus Load Losses D What is Load Loss L Minimum = 1 X D Load loss is a loss of bolt elongation depending on factors such as thread deflections. previously tightened bolts are subject to some relaxation. 64 www.Tensioning What is Bolt Tensioning Tensioning requires longer bolts Tensioning is the direct axial stretching of the bolt to achieve preload.enerpac. The preload depends on Applied Load and Load Loss (load loss factor). Ultimate Strength: The maximum tension which can be created by tensile load on a bolt. as subsequently tightened bolts further compress the joint. GLOSSARY OF TERMS Applied Load: The load applied to a bolt during tensioning which includes an allowance for Load Loss. Preload: The load in a bolt immediately after it has been tightened. Yield Strength: The point at which a bolt begins to plastically deform under tensile loading.2% plastic strain. Breakout Torque: The amount of torque required to loosen a tightened bolt. Proof Load: Proof load is often used interchangeably with Yield Strength but is usually measured at 0. This ensures each tool develops the exact same load and provides a uniform clamping force across the joint. the tools are relocated on the remaining bolts and they are subsequently tensioned. creating the required clamping force across the joint. This is to account for a load loss in those bolts already tensioned as the next sets are tightened. The load losses are accounted for in calculation and a higher load is applied to allow the first sets to relax back to the target preload. Good practice encourages using only 80% of these ratings! Tensioning Operation Tensioning permits the simultaneous tightening of multiple bolts. General Procedure Step 1: The bolt Tensioner is fitted over the stud Step 2: Hydraulic pressure is applied to the tensioner which then stretches the stud. This is especially important for pressure containing vessels requiring even gasket compression to affect a seal. 65 .Tensioning Manufacturer’s rating of pressure and load are maximum safe limits. Step 1 Step 2 Step 3 Step 4 Set-up using a 50% tensioning procedure Half the bolts are tensioned simultaneously. when the pressure is released the bolt is under tension and attempts to contract. The bolt behaves like a spring. the tools are connected in sequence via a high-pressure hose assembly to a single pump unit. Set-up using a 100% tensioning procedure All bolts are tensioned simultaneously. Less than 100% Tensioning Not all applications allow for the simultaneous fit of a tensioning device on each bolt. in these cases at least two tensioning pressures are applied. Step 3: The Stud’s nut is wound down against the joint face Step 4: Pressure is released and the tool removed. Read Instruction Manuals Please refer to the product Instruction Sheets for safe use guidelines and detail on the correct set up and operation of the equipment. M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48 M 52 M 56 M 60 M 64 M 68 M 72 M 76 M 80 M 85 M 90 M 95 M 100 M 105 M 110 M 115 M 120 M 125 M 130 M 140 M 150 17 19 22 24 27 30 32 36 41 46 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 130 135 145 150 155 165 170 180 185 200 210 8 10 12 14 14 17 17 19 19 22 24 27 27 (30) 32 36 36 41 46 46 50 55 60 65 70 70 (75) 85 - " " 7/8" 1" 11/8" 11/4" 13/8" 11/2" 15/8" 13/4" 17/8" 2" 21/4" 21/2" 23/4" 3" 31/4" 3/4 5/8 11/16" 11/4" 17/16" 15/8" 113/16" 2" 3/16" 2 23/8" 29/16" 23/4" 215/16" 31/8" 31/2" 37/8" 41/4" 45/8" 5" " " 3/4" 3/4" 7/8" 7/8" 1" 1" 11/4" 13/8" 15/8" 13/4" 17/8" 2" 21/4" 21/4" 5/8 1/2 IMPORTANT The hexagon sizes shown in the tables should be used as a guide only.2/1995. Use only Heavy Duty Impact Sockets for power driven torquing equipment.Hexagon Nut and Bolt Sizes METRIC SIZES S J IMPERIAL SIZES S J D D Thread Size D (mm) Hexagon Size S (mm) Hexagon Size J (mm) Thread Size D (in) Hexagon Size * S (in) Hexagon Size J (in) Determine the maximum torque according to the bolt (nut) size and grade.com . according to ISO2725 and ISO1174. Individual sizes should be checked before specifying any equipment. 66 www. Always consult the manufacturers instructions or engineering recommendations when making bolted connections. DIN3129 and DIN3121 or ASME-B107.enerpac. * Heavy hexagon nuts. 4536 kg 1 kg 1 metric ton = 2205 lbs 1 ton (short) = 2000 lbs = 907.Key To Measurements Key to measurements All capacities and measurements in the catalog are expressed in uniform values.75 0.102 1.000 67 .807 Imperial Lbf.53 11.70 14.45 N = 1000 lbf = 1000 N Other measurements: 1 in 1 mm 1 ft 1m 1 in2 1 cm2 1 hp 1 kW 1 Nm 1 Ft.50 psi = 10 N/cm = 145 psi 2 1 in3 1 cm3 1 liter 1 US gal = 16. Units to be converted 1 Ft.785 cm3 = 3.63 0.76 6.88 0.m International System .lbs 1 Nm 1 kgf.94 9.81 25.18 4.38 0.05 20.50 0.59 3.000 9.19 0.88 17.452 cm2 = 0.44 0.94 1.738 7.69 0.205 lbs = 1000 kg = 25.356 Nm = 224.64 22.11 12.746 kW = 1.8 1⁄16 ⅛ 3⁄16 ¼ 5⁄16 ⅜ 7⁄16 ½ 9⁄16 ⅝ 11⁄16 ¾ 13⁄16 78 15⁄16 1 0.785 l = 231 in3 = 0.46 19.4 mm = 0.13 0.lbs 1 kN 1 lb = 2.138 0.738 Ft.2808 ft = 6.340 hp = 0.56 0. Pressure: 1 psi 1 bar 1 kPa 1 MPa Force: 1 lbf 1 klbf 1 kN FDM Conversion Chart mm Inches Decimal Volume: = 0.039 in = 0.S.02 in3 = 0.264 gal = 3.I.35 7. The conversion chart provides helpful information for their translation into equivalent systems.06 0.155 in2 = 0.000 0.387 cm3 = 0.81 0.29 15.448 N Weight: 1 pound (lb) = 0.18 kg Temperature: To Convert °C to °F: T°F = (T°C x 1.356 1.31 0. Nm 1.233 Metric kgf.00 1.145 psi = 4.82 lbs = 4.40 Torque Conversion Factors Free Conversion Calculator Visit enerpac.com and download the free conversion calculator.ft 1.061 in3 = 61.3048 m = 3.25 0.069 bar = 14.m 0.lbs = 1.8) + 32 To Convert °F to °C: T°C = (T°F – 32) ÷ 1.23 23. or visit our Internet site www.enerpac. tools. All illustrations. contact Enerpac at one of the addresses on the next page or pose your question through E-mail: info@enerpac. Concrete Stressing Products Trusted solutions designed for the challenging demands of concrete stressing. UNI-LIFT ® Actuators 68 www. Enerpac. POWERFUL SOLUTIONS. bolting solutions. strength. durability and local support. and ISO-9001 certification are your assurance of safe. GLOBAL FORCE. While every care has been taken in the preparation of this catalog and all data contained within is deemed accurate at the time of printing. From wedge anchoring products to tensioning jacks. E500 UNI-LIFT® Catalog Engineered solutions offering precision control in a mechanical package. zero tolerance for defects. photos) without express written consent is prohibited.enerpac. E214 Workholding Catalog Offers innovative products and solutions to provide powerful clamping and positioning force to every type of manufacturing process. Enerpac does reserve the right to make changes to the specifications of any product. or discontinue any product. weights and dimensions reflect the nominal values and slight variations may occur due to manufacturing tolerances. labor efficiency and speed of operation. performance specifications. pumps. Enerpac is ready to tackle your toughest challenge and provide the hydraulic advantage you need to increase productivity. drawings. The Full Enerpac Industrial Tool Line Ask for your free copy of the Enerpac Industrial Tools catalog for infomation about Enerpac High Force Tools. Enerpac Workholding solutions increase product quality and production output. tools. presses. Global Force.com . travel lengths to 20 feet and speeds to 175 in / min. valves.000 distributors and factory-trained service centers around the world. The catalog contains our full line of cylinders. Enerpac offers high quality. All rights reserved.com for latest Enerpac information Visit the Enerpac Web Site and find out about: • Learn more about hydraulics • Promotions • New products • Electronic Catalogs • Trade shows • Manuals (instruction and repair sheets) • Nearest Distributors & Service Centers • Enerpac products in action • Integrated Solutions Ordering Products and Catalogs To find the name of the closest Enerpac distributor or service center. the broadest line in the business.enerpac. www. and more than 4. All information in this catalog can be changed due to product improvements without prior notice. UNI-LIFT® configurations provide up to 250 tons of force. pullers. With an 80-year history of quality and innovation. illustrations. valves. trouble-free operation. E500 Powerful Solutions. to request literature or technical application assistance. durability and reliability.com Enerpac catalogs/brochures to meet your needs: To obtain your copy just give us a call. contained within this catalog without prior notice.com E326 E326. in the most demanding and rigorous environments across all industries and applications. accessories and system components) for industry and construction and provides hydraulic workholding and OEM solutions to industries worldwide.About Enerpac ENERPAC manufactures high-force hydraulics (cylinders. Please consult Enerpac if final dimensions are critical. Strict quality programs. Enerpac leads the industry by setting new standards in design. © Copyright 2010. Any copying or other use of material in this catalog (text. pumps. and accessories. . . . . . . . . . . . 6 Nanjing Road. . . . . . . . . . . . . . 48 HPT . . . . . . . . Dubai United Arab Emirates Tel: +971 (0)4 8872686 Fax: +971 (0)4 8872687 Model Number Index Page(s) Page(s) Page(s) Page(s) A A . . . . England Tel: +44 (0)121 50 50 787 Fax: +44 (0)121 50 50 799 USA. . . . . . . . . . . 47 B BSH . 49 SDA . . . . . . . . . . . . . 30. . . . 4-5 ESS . . 49 SCH . . . . . 46 69 . . . . . . . .O. . . . . . . . .sg South Korea Actuant Korea Ltd. Belgium and Luxembourg ENERPAC B. . . . . . . Baltic States. . . . . . Caspian Sea Countries) Actuant LLC Admiral Makarov Street 8 125212 Moscow Russia Tel: +7-495-9809091 Fax: +7-495-9809092 Singapore Actuant Asia Pte Ltd. . 12-21. . . .com Sweden. . . . . . Bentley Road South Darlaston. . . . . . . . . . . . . 44-45 H HC . . . . . . . . . . .O. . . . . . . .L. . Los Frailes 28814 DAGANZO DE ARRIBA (Madrid) Spain Tel: +34 91 661 11 25 Fax: +34 91 661 47 89 The Netherlands. . . . . . . 36-37 ZU4. . Austria. . . . . . . . . . Shihwa Industrial Complex Jungwang-Dong. Box 18004 Scandinavianinquiries@enerpac. . . . Bangalore. . . . 30 SC .com United Kingdom and Ireland ENERPAC Ltd. . . . . . 9 SRS . . . Denmark. .com Canada Actuant Canada Corporation 6615 Ordan Drive. .. . . . Central and Eastern Europe ENERPAC GmbH P. . . . . . Taicang Economic Dep Zone Jiangsu.O. . . 49 SCR . . . . . . Switzerland. . . . . . . . . 21 W W . . . . . . . 49 HPT . Saitama-shi 331-0821 Japan Tel: +81 48 662 4911 Fax: +81 48 662 4955 Russia and CIS (excl. . . . 30 T THC . . . . . . . . . . . . . . . . . . Los Frailes. . . . . . . . . 56 FSH . . . . . . . . . . . . . . . . . . . . . . . Box 300113 D-40401 Düsseldorf Willstätterstrasse 13 D-40549 Düsseldorf Germany Tel: +49 211 471 490 Fax: +49 211 471 49 28 India ENERPAC Hydraulics Pvt. 3Ba 717. . . . . . . . ZA de Courtaboeuf 32. . 6-9. . . . . . .Sao Paulo (SP) Tel: +55 11 5687 2211 Fax: +55 11 5686 5583 Toll Free: 0800 891 5770 vendasbrasil@enerpac. .p. . . . . Galvanistraat 115. . . Benoi Road Pioneer Lot. . . . . . . . . . . . . . . . . . 40 – Nave C & D Pol. . 21 WTE . Baker Road Milwaukee. . . . 52-53 P PMU . . 100028 China Tel: +86 10 845 36166 Fax: +86 10 845 36220 France.A. . . 54 NS . . . 30 THQ . . . . . . . . WI 53209 USA Tel: +1 262 781 6600 Fax: +1 262 783 9562 User inquiries: +1 800 433 2766 Distributor inquiries/orders: +1 800 558 0530 Technical Inquiries: techservices@enerpac. .O. Block V Unit 3 Regents Park Estate 391 Park Road Regents Park NSW 2143 (P. . Greece. . . . . . 30. . . Ltd. . . . . . . . . . . . Box 18004 Jebel Ali. . . .Enerpac Worldwide Locations Africa ENERPAC Middle East FZE Office 423. . . . . . . . . . . . . . . . . . . . . Turkey and Caspian Sea Sweden Tel: +46 (0) 31 7990281 ENERPAC Middle East FZE Fax: +46 (0) 31 7990010 Office 423. . . . . . 48 GT.O. . Unit 14-15 Mississauga. . . . . . JAFZA 15 Inquiries: P. . . . . . . . . Kyunggi-Do Republic of Korea 429-450 Tel: +82 31 434 4506 Fax: +82 31 434 4507 Spain and Portugal ENERPAC SPAIN. . . . . . . . . . . . . . . S. . 37C. . . .26-29 N NC . . . . . . .A. . . 9. . . . . . . China Tel: +86 0512 5328 7529 +86 0512 5328 7500 7529 Fax: +86 0512 5335 9690 Actuant China Ltd. . . Finland and Iceland Enerpac Scandinavia AB Fabriksgatan 7 412 50 Gothenburg Middle East. . . . . . Shihung-Shi. . . Beijing City. . . 560 058 India Tel: +91 80 40 792 777 Fax: +91 80 40 792 792 Italy ENERPAC S. . . . . . Dubai United Arab Emirates Tel: +971 (0)4 8872686 Fax: +971 (0)4 8872687 Australia and New Zealand Actuant Australia Ltd. . . Latin America and Caribbean ENERPAC P. . Box 261) Australia Tel: +61 297 438 988 Fax: +61 297 438 648 Brazil Power Packer do Brasil Ltda. . Via Canova 4 20094 Corsico (Milano) Tel: +39 02 4861 111 Fax: +39 02 4860 1288 Japan Applied Power Japan LTD KK Besshocho 85-7 Kita-ku. . . . .V. . . . . . . . (Peking) 709B Diyang Building Xin No. . 22-25. . 40-43 ZE . . . . . . .O. . . . . . . . . . . . . . . . . Norway. avenue de la Baltique 91140 VILLEBON /YVETTE France Tel: +33 1 60 13 68 68 Fax: +33 1 69 20 37 50Germany. . . 10 E E . . . . 30 TSP . . 55 G GF . . Box 3241 6100 N. 57 ATM .com Jebel Ali. . . . . . Switzerland francophone ENERPAC Une division de ACTUANT France S. . . 51 ATP . . . . . . . . . . . Box 8097. No. . . . . . Ontario L5T 1X2 Tel: +1 905 564 5749 Fax: +1 905 564 0305 Toll Free: Tel: +1 800 268 4987 Fax: +1 800 461 2456 Technical Inquiries: techservices@enerpac. . . 30. . . . . . . . . . . . 21 WR . . . . . . . 48 HXD . . . . West Midlands WS10 8LQ. . . . . . . . . . . 6716 AE Ede P. . Avda. . 50 F FS . JAFZA 15 P. 31 PTA . . . . . . . . .com China Actuant Industries Co. . . . . . . No. . . 1A. . . . . Singapore 627796 Tel: +65 68 63 0611 Fax: +65 64 84 5669 Toll Free: Tel: +1800 363 7722 Technical Inquiries: techsupport@enerpac. . 587 04764-050 . . . . . . 30 WRP . Ind. . . . . . . . . . . 38-39 R RTE . . . 57 Z ZA4T . . . . . . . . . . . 32-35 ZUPT .com. . . 6710 AB Ede The Netherlands Tel: +31 318 535 911 Fax: +31 318 525 613 +31 318 535 848 Inquiries: beneluxinquiries@enerpac. . . 9 S S . . . . . . . . 9 SQD . . Peenya Industrial Area IInd Phase. Ltd. . . . . . . . 48 HT . . . 30. . . . Rua dos Inocentes. . Dong San Huan North Rd. . . . . . . 2. . . . . . . . . 55 FSM . . . enerpac.A. Central and Eastern Europe ENERPAC GmbH Tel: +49 211 471 490 – Fax: +49 211 471 49 28 India ENERPAC Hydraulics (India) Pvt. Tel: +33 1 601 368 68 – Fax: +33 1 692 037 50 Germany. Tel: +55 11 5687 2211 – Fax: +55 11 5686 5583 Toll Free: 0800 891 5770 Canada Actuant Canada Corporation Tel: +1 905 564 5749 – Fax: +1 905 564 0305 Toll Free: +1 800 268 4987 – Fax: +1 800 461 2456 China Actuant China Ltd.Africa ENERPAC Middle East FZE Tel: +971 (0)4 8872686 . Tel: +86 0512 5328 7529 – Fax: +86 0512 5335 9690 Tel: +86 10 845 36166 – Fax: +86 10 845 36220 France ENERPAC Une division de ACTUANT France S. Tel: +61 297 438 988 – Fax: +61 297 438 648 CONTROLLED TIGHTENING AND LOOSENING Torque Tools Square Drive Wrenches Low Profile Wrenches Steel and Aluminum Models Page 4-26 Torque Pumps Electric Pumps Air Pumps Portable Pumps Page 30-40 Brazil Power Packer do Brasil Ltda. Norway.com www.A. Caspian Sea Countries) Tel: +7-495-9809091 – Fax: +7-495-9809092 Singapore Actuant Asia Pte. Ltd. Tel: +65 68 63 0611 – Fax: +65 64 84 5669 Tel: +65 64 84 3737 Toll Free: +1800 363 7722 South Korea Actuant Korea Ltd. Greece.Fax: +971 (0)4 8872687 Australia and New Zealand Actuant Australia Ltd. Luxembourg ENERPAC B. accord DIN312 in 5 and 9 and A IS Enerpac © 2010 601_US . Tel: +82 31 434 4506 – Fax: +82 31 434 4507 Spain and Portugal ENERPAC SPAIN. Tel: +44 (0)121 50 50 787 – Fax: +44 (0)121 50 50 799 USA. Belgium. S.V.L. Austria and Switzerland. * Heav y he Use on o Impact ly Heavy Du c driven Sockets fo r torquin equip e g m ISO272 ent. Finland and Iceland Tel: 46 (0) 31 7990281 – Fax: +46 (0) 31 7990010 The Netherlands. Ind be ch any eq iv e ec uipme ked befor es n nt. Tel: +34 91 661 11 25 – Fax: +34 91 661 47 89 Sweden. Tel: +81 48 662 4911 – Fax: +81 48 662 4955 Middle East. Baltic States. Tel: +39 02 4861 111 – Fax: +39 02 4860 1288 Japan Applied Power Japan Ltd. YELLOW PAGES/TECHNICAL INFORMATION Bolting Theory Torque Tightening and Tensioning Nut and Bolt Sizes Key to Measurement Page 60-67 /8" /4" /4" 2" 2 3/16" 2 3/8" 2 9/16" 2 3/4" 5 2 15/16" 3 1/8" 3 1/2" 3 7/8" 4 1/4" 4 5/8" 5" /8" /8" 1" 1" 1 1/4" 1 3/8" 1 5/8" 1 3/4" 7 1 /8" 2" 2 1/4" 2 1/ " IMPO RTAN T The he xa the tab gon size les sh should a guide on ould ly. Latin America and Caribbean ENERPAC Tel: +1 262 781 6600 – Fax: +1 262 783 9562 User inquiries: +1 800 433 2766 Distributor inquiries/orders: +1 800 558 0530 For complete list of addresses: e-mail: internet: [email protected]. Turkey and Caspian Sea ENERPAC Middle East FZE Tel: +971 (0)4 8872686 – Fax: +971 (0)4 8872687 Bolt Tensioning Tools Bolt Tensioning Pumps Bolt Tensioning Accessories Page 44-48 JOINT ASSEMBLY & POSITIONING Cylinder Sets Synchronized Positioning Flange Alignment Tools Page 49-51 Russia and CIS (excl. Denmark. Tel: +31 318 535 800 – Fax: +31 318 525 613 +31 318 535 848 United Kingdom and Ireland ENERPAC Ltd.com JOINT SEPARATION Hydraulic Nut Splitters and Nut Cutters Industrial Spreaders and Flange Spreaders Wedgies and Spread Cylinders Page 52-57 J gon e Hexag on Size J (mm) 8 10 12 14 14 17 17 19 19 22 24 27 D Threa d Size D (in) 5 3 7 /8" Hexag on Size * S (in) /4" /8" 7 (30) 32 6 1" 1 1/8" 1 1/4" 1 3/8" 1 1/2" 1 5/8" 1 3/4" 1 7/8" 2" 2 1/4" 2 1/2" 2 3/4" 3" 3 1/4" 1 1/16" 1 1/4" 1 7/16" 1 5/8" 3 1 13/16" Hexag on Size J (in) 1 5 3 3 7 7 /2" Determ torque bolt (nu Always c m instru ctions anufac recom or menda engin bolte d conn tions wh ections . Ltd. Tel: +91 80 40 792 777 – Fax: +91 80 40 792 792 Italy ENERPAC S.