National Center for Construction Education & ResearchP. O. Box 141104, Gainesville, FL 32614-1104 Tel: (352) 334-0920 Fax: (352) 334-0931 E-mail: [email protected] MOBILE CRANE OPERATIONS Materials and Equipment Level One MODULE 21101-04 – ORIENTATION TO THE TRADE Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment: Hard hats Work gloves Safety harnesses Safety shoes Ear protection Model crane (hydraulic boom) Model crane (lattice boom) Copies of company policies and procedures Copies of site evacuation plans Copies of ANSI and OSHA standards TV and VCR Videotape: Construction Safety: Choice or Chance, by the Occupational Safety and Health Administration Module Examinations 1 MODULE 21102-04 – BASIC PRINCIPLES OF CRANES Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment: Hard hats Work gloves Safety harnesses Safety shoes Ear protection Model crane (hydraulic boom) Model crane (lattice boom) Crane blocks or pulley systems Materials to construct a simple teeter-totter Materials of different weights to use as loads on the teeter-totter Matting material to support a crane Copies of company safety policies and procedures Copies of manufacturers’ operating manuals and load charts Module Examinations Performance Profile Sheets 2 . MODULE 21103-04 – RIGGING PRACTICES Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment: Hard hats Safety glasses and goggles Work gloves Safety harnesses Safety shoes Ear protection Various types and sizes of slings Various sizes of shackles and other load attachment devices Copies of safety policies and procedures Samples of damaged wire rope Copies of site evacuation procedures Scrap piping or lumber to simulate loads A selection of tag line material Module Examinations Performance Profile Sheets 3 . MODULE 21104-04 – CRANE SAFETY Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment Standard hand signals chart Copies of safety policies and procedures Copies of ANSI and OSHA standards Weights Fishing pole Copies of site evacuation procedures Copies of material safety data sheets (MSDSs) Model crane (hydraulic boom) Model crane (lattice boom) Manufacturer’s operator/maintenance manual Module Examinations MODULE 21105-04 – OPERATING A CRANE Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment Mobile crane Copies of site evacuation procedures Hand signal chart Crane manufacturer’s operator’s manual Module Examinations Performance Profile Sheets 4 . PREVENTIVE MAINTENANCE Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment Crane manufacturer’s service manual 5 .5 Consensus Standard Copies of the Quick Quiz Module Examinations Performance Profile Sheets MODULE 21202-04 .Level Two MODULE 21201-04 .MACHINE POWER FLOW Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment Mobile crane access Copies of crane service technician’s manual Copies of the Quick Quiz Module Examinations Performance Profile Sheets MODULE 21203-04 .COMMUNICATION Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment Various radios and walkie-talkies Handheld radios Mobile crane or simulator ASME B30. WIRE ROPE Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment Wire rope: right and left regular lang alternate lay Wire rope with various strand patterns Wire rope with tapered end and seizing Wire rope with various end fittings Sheave Safety latches Ball Manufacturer’s literature on wedge sockets Copies of the Wire Rope Technical Board Manual Wedge socket assemblies U-bolt and fist grip clips Wire rope with deformations: birdcaging fatigue breaks kinking Load block Copies of the Quick Quiz Module Examinations Performance Profile Sheets 6 6 .Mobile crane access Large oil collection container Tools and materials for changing the oil and oil filter Grease gun Grease Copies of the Quick Quiz Module Examinations Performance Profile Sheets MODULE 21204-04 . LOAD DYNAMICS Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment Model teeter-totter with sample loads Model cranes Fishing poles Small swimming pool Sample loads (brick and plywood) Copies of the Quick Quiz Module Examinations MODULE 21207-04 .COMPUTER AIDS/OPERATOR AIDS Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment Scientific calculators Two-block warning device or simulator Load moment indicator or simulator Mobile crane cab or simulator Copies of the Quick Quiz Module Examinations Performance Profile Sheets MODULE 21206-04 .ON-SITE EQUIPMENT MOVEMENT Overhead projector and screen Transparencies Whiteboard/chalkboard Markers/chalk Blank acetate sheets Transparency pens Pencils and scratch paper Appropriate personal protective equipment Access to various types of mobile cranes 7 .MODULE 21205-04 . Manufacturer’s documentation Marker cones Module Examinations Performance Profile Sheets 8 . Level Three MODULE 21301-05 – LOAD CHARTS Overhead projector and screen Transparencies Blank acetate sheets Transparency pens Whiteboard/chalkboard Markers/chalk Pencils and scratch paper Manufacturer’s literature on different types of cranes ASME B30.5 ANSI/SAE J765 ANSI/SAE J987 Load/capacity charts for different machines Copies of site safety manual or procedures Videotape: Lift Calculations TV and VCR Load moment indicator Copies of the Quick Quiz Module Examinations Performance Profile Sheets Performance Profile Examination Worksheets MODULE 21302-05 – TELESCOPIC BOOM ATTACHMENT ASSEMBLY AND DISASSEMBLY Overhead projector and screen Transparencies Blank acetate sheets Transparency pens Whiteboard/chalkboard Markers/chalk Pencils and scratch paper Copies of site safety manual or procedures Copies of mobile crane operator’s manuals Mobile crane Swing-away lattice extension A-frame jib Intermediate boom sections Power-pinned fly Manufacturer’s assembly and disassembly instructions for crane and components Auxiliary single-sheave boom head Wire rope Blocking Tools and accessories to attach and stow crane components Copies of the Quick Quiz Module Examinations Performance Profile Sheets 9 . 5 Crane(s) and operator’s manuals available for performing lifts Copies of site emergency procedures Copies of sample pre-lift worksheets and lift plans Module Examinations Performance Profile Sheets Performance Profile Examination Worksheets 10 .550(g) Copies of a critical lift plan Copies of site safety procedures Mobile crane with rigging and lifting equipment Crane manufacturer’s operator’s manual Signal flags or communications equipment ANSI A10.MODULE 21303-05 – ADVANCED OPERATIONAL TECHNIQUES Overhead projector and screen Transparencies Blank acetate sheets Transparency pens Whiteboard/chalkboard Markers/chalk Pencils and scratch paper OSHA 1926.550 ASME B30.6-1983 Safety Requirements for Demolition Operations Demolition videocassette or DVD TV and VCR/DVD Copies of the Quick Quiz Module Examinations Performance Profile Sheets MODULE 21304-05 – LIFT PLANNING Overhead projector and screen Transparencies Blank acetate sheets Transparency pens Whiteboard/chalkboard Markers/chalk Pencils and scratch paper OSHA 29 CFR 1910.180 OSHA 29 CFR 1926. 106. and 1926.753 ASME B30.550(g).23 Fall protection equipment Fall protection safety video or DVD TV and VCR or DVD player OSHA document: Crane or Derrick Suspended Personnel Platforms Personnel platform Personnel Platform Pre-lift Inspection Form Crane and rigging hardware for personnel platform Copies of the Quick Quiz Module Examinations Performance Profile Sheets MODULE 21306-05 – LATTICE BOOM ASSEMBLY AND DISASSEMBLY Overhead projector and screen Transparencies Blank acetate sheets Transparency pens Whiteboard/chalkboard Markers/chalk Pencils and scratch paper Lattice boom crane manufacturer’s assembly and disassembly instructions Jib manufacturer’s assembly instructions Manufacturer’s assembly instructions for a short lattice boom Manufacturer’s assembly instructions for a long lattice boom Lattice boom crane and counterweights Short and long lattice boom sections Jib and rigging hardware Blocking Tools and rigging hardware for attachment of boom sections Copies of the Quick Quiz Module Examinations Performance Profile Sheets 11 . 1926.MODULE 21305-05 – HOISTING PERSONNEL Overhead projector and screen Transparencies Blank acetate sheets Transparency pens Whiteboard/chalkboard Markers/chalk Pencils and scratch paper OSHA 29 CFR 1926.104 1926. secure.MODULE 21307-05 – EMERGENCY PROCEDURES Overhead projector and screen Transparencies Blank acetate sheets Transparency pens Whiteboard/chalkboard Markers/chalk Pencils and scratch paper ASME B30.21 and 393 Copies of site safety manual or procedures Module Examinations Performance Profile Sheets 12 . binders.5 49 CFR Subpart I 23 CFR Sections 127 and 658 Federal Motor Carrier Safety Regulations Sections 390.5 Copies of sample accident investigation Proximity warning device Crane safety DVD or video TV and VCR or DVD player Copies of site safety procedures Mobile crane with rigging and lifting equipment Crane manufacturer’s operator’s manual Copies of the Quick Quiz Module Examinations MODULE 21308-05 – TRANSPORTING REQUIREMENTS Overhead projector and screen Transparencies Blank acetate sheets Transparency pens Whiteboard/chalkboard Markers/chalk Pencils and scratch paper Manufacturer’s literature on loading. and securing cranes Mobile crane Flatbed trailer and ramp Blocking Tie downs. or other strapping Tools and equipment to load. unloading. and unload a crane ASME B30.