Dust Collector Valves

DUST COLLECTOR VALVESFor Reverse Jet Pulse NEMA 7 or NEMA 9 requirements is also available for these valves. Australia. This brochure provides a basic guide to Goyen diaphragm valves and accessories. North America. cartridge cleaners. 127mm. 2 fifi fifi fifi fi fifi fi . AUTO DRAIN VALVES: Automatically drain excess condensate to minimise moisture sprayed into bags or cartridges. square headers and distribution manifolds available in 4”. 5”. South America. New Zealand and Australia. OTHER COMPONENTS: Digital timers. MANIFOLD – HEADERS* – TANKS: Range of well constructed. PRESSURE GAUGES: For precise monitoring of system operation.We are proud of our vertically integrated manufacturing operation in Sydney. = Every Goyen valve design is tested over 1 million cycles under standard Goyen test conditions which are representative of normal operation. you can rely on Goyen to provide the very best Control Technology Solutions. Goyen uses the generic term ‘header’ in most instances. electronic controllers. The Goyen system includes: AIR PREPARATION SYSTEMS: Pre-filter equipment. PILOT SOLENOIDVALVES: Designed to ensure correct operation of the diaphragm valves they control and to comply with local external and hazardous location regulations. DIAPHRAGM VALVES: A full complement ranging in size from 3/4” to 3” (20mm to 76mm) providing high performance control of air consumption to match a designated flow ratio. venturi cones and nozzles. A variety of enclosures complying with NEMA 4. A T O TA L S Y S T E M S O L U T I O N Goyen’s Solenoid Operated Valves for reverse jet pulse dust collectors are part of a comprehensive range of Goyen products designed to provide a total environmental management solution. 152mm. Detailed performance specifications for individual items are available from your Goyen branch office or distributor.Reverse Jet Pulse Dust Collector Valves fifififi QUALITY YOU CAN COUNT ON Since 1935 Goyen has been setting the standards in reliability and quality across a wide range of industrial valve products.Africa. A critical feature of reverse jet pulse dust collector design is that all individual components are designed and manufactured to fine tolerances and are fully compatible with each other to maximise efficiency. bulkhead connectors and electronic probes all designed to complement the Goyen total system solution to air pollution control. * Headers are also known in various markets as manifolds or tanks. performance and reliability. sturdy round headers. 6”. South East Asia. which allows us to retain complete control of our manufacturing process and to ensure that we maintain the highest level of product quality and delivery.Actual operating conditions may vary. coalescing filters and inline air pressure regulators to ensure compressed air supply is clean and dry. 203mm and 254mm) sizes. TESTED = 1 MILLION CYCLES fifi fifi fi fi fifififi The company now services a vast global market with representation or branch offices in Europe. North Asia. 8”and 10” (102mm. pneumatic cylinders and poppet and spool valves. the Middle East. With its certification to AS/NZ ISO 9001 standards. Products for the air pollution control industry and electronic emission monitoring systems complete the range. High quality materials and construction. S stands for slide outlet. When performance is absolutely critical. facilitating easy filter servicing. 3 ©© ©© ©© © ©© © The revolutionary Goyen ‘FS’ series sets a new standard in dust collector valve design. Controlled Air Consumption (CAC).The blowtube simply slides into the valve outlet and is restrained at the end remote from the valve. at the same time. the most accurate. represents a great opportunity to reduce costs while. TESTED ¦ 1 MILLION CYCLES ©© ©© © Camlock Flange © ©©©© . easily positioned and safest mounting method of installation.Solenoid Operated Diaphragm Valves ‘FS’ SERIES HIGH PERFORMANCE Dust Collector Valves ©©©© K2513 K4519 DESCRIPTION ‘FS’ valves have improved CV/KV performance of up to 30% over comparable size traditional valves. Unique flanged inlet and slide fit blowtube for ease of installation and servicing. MOUNTING FLANGES O-rings are of nitrile and slide and baghouse seals are of EPDM (U. high technology solution to modern dust collector design. reinforced with nylon mesh for temperatures from -40ºC (-40ºF) to 82ºC (180ºF). superior pulse-jet performance. ease and accuracy of installation and value for money. • Complies with current regulations. Diaphragm and seals can be specified in Buna N elastomer. the Goyen ‘FS’ valve provides the solution. or Viton® for temperatures up to 232ºC (450ºF).4 55. Remote Controlled Air Consumption (RCAC).V. 25FS and 45FS valves are available with pressure diecast aluminium or stainless steel bodies and covers. Resistant) F E AT U R E S • • • • • • Revolutionary. ‘FS’ valves also include Controlled Air Consumption. Engineered and tested for optimal performance and durability. combined with a valve outlet long enough to protrude into the baghouse.The 20FS uses only neoprene diaphragm material rated at 0-60ºC (32-140ºF). This feature. The ‘FS’ series provides a quantum leap in air control. Stub Flange Flat Welded Flange Round Header Flange See Goyen Representative for details ‘FS’ Series Diaphragm Valves RCAC CAC Stainless Steel Model CAC Aluminium Model CAC PIPE/ORIFICE SIZE VALVE MODEL inlet inches inlet mm outlet inches outlet mm 1 25 3/4 20 CAC20FS**RCAC20FS** 1 1/2 2 40 50 1 1 1/2 25 40 CAC25FSRCAC25FS CAC45FSRCAC45FS w RCAC Aluminium Model 20FS Valve Models** CV 16 32 65 KV 13. CONSTRUCTION 20FS valve bodies and covers are manufactured from glass filled nylon.6 DIAPHRAGM REPAIR KITS Buna Nitrile Viton K2011* K2512 K4516 * Neoprene (0-60ºC) ** Glass filled nylon.8 28. • Spare parts kits readily available. F stands for flanged inlet. 6 91. TESTED ¦ 1 MILLION CYCLES ©© ©© © © ©©©© . • Engineered and tested for optimal performance and durability. low restriction to air flow and an excellent cleaning pulse. CONSTRUCTION Body and cover are pressure diecast aluminium.6 DIAPHRAGM REPAIR KITS Buna Nitrile Viton K2000 K2007 K2501 K3500 K4502 K5004 K5004 K7600 + K2503 K3501 K4506 K5000 K5000 K7601 Double diaphragm CA45 T2+ RCA45 T2+ CA50 T+ RCA50 T+ CA62 T+ RCA62 T+ CA76 T+ RCA76 T+ * Single diaphragm 4 ©©© © ©© © The ‘T’ series valve has a right angle body. • Solenoid coils available in standard AC and DC voltages. • Complies with current regulations. and are suitable for temperatures ranging from -40ºC (-400F) up to 82ºC (180ºF).4 75. • High quality materials and construction. The ‘T’ series valves are available in 7 sizes ranging from 3/4” (20mm) up to 3” (76mm) in NPT.1 46. The design offers ease of installation. • Spare parts kits readily available. ‘T’ Series Diaphragm Valves CA Model+ CA Model* HEADER SIZE inches 4 5 5** 6** 8 8 10 PIPE/ORIFICE SIZE inches mm 3/4 20 1 1 1/2 1 1/2 2 2 1/2 3 25 40 40 50 62 76 VALVE MODEL CA20 T* CA25 T* CA35 T* RCA20 T* RCA25 T* RCA35 T* w CV 14 24 42 53 88 106 167 RCA Model* RCA Model+ KV 12 20. reinforced with nylon mesh.6 36. General purpose diaphragms are made from a Buna N elastomer. The ferrule and plunger for CA (integral pilot) versions are stainless steel. High temperature diaphragms are made from reinforced Viton® and are suitable for temperatures up to 232ºC (450ºF). F E AT U R E S • Seven sizes to suit a variety of applications.Solenoid Operated Diaphragm Valves ‘T’ SERIES Dust Collector Valves ©©©© DESCRIPTION The valve has female “threaded” ports on the inlet and outlet that facilitates secure installation to the headermanifold-tank threaded stud pipe. The valves can be operated by either integral pilot solenoids (CA Models) or remote pilot solenoids (RCA Models). All seals are designed to meet the same operating criteria. RC and G thread types.2 143. the 90 degree angle between inlet and outlet being considered a most suitable configuration for dust collector applications. All seals are designed to meet the same operating criteria. ‘DD’ series valves are available in 3 sizes ranging from 3/4 (20mm) up to 1 1/2” (40mm). TESTED ¦ 1 MILLION CYCLES ©© ©© © © ©©©© . seal retainer and compression coupling connectors are pressure die cast aluminium. reinforced with nylon mesh. • Spare parts kits readily available.6 46. * Single diaphragm 5 ©©© © ©© © Goyen ‘DD’ series valves offer the same high performance and the same right angle inlet/outlet configuration as the ‘T’ series valves but have been designed to further facilitate installation and reduce the number of necessary valve fittings. See Goyen Representative for details Engineered and tested for optimal performance and durability. and are suitable for temperatures ranging from -40ºC (-40ºF) up to 82ºC (180ºF). cover. General purpose diaphragms are made from a Buna N elastomer. F E AT U R E S • • • • Range of sizes and configurations for flexibility in system specification. CONSTRUCTION Body.The inlet and outlet pipe require additional support when using dresser couplings. simple installation. The ferrule and plunger for CA (integral pilot) versions are stainless steel.Solenoid Operated Diaphragm Valves ‘DD’ SERIES Dust Collector Valves ©©©© + DESCRIPTION The ‘double dresser’ compression coupling on the inlet and outlet provide quick. Solenoid coils available in standard AC and DC voltages. Reduced number of valve fittings necessary. The valves can be operated by either integral pilot solenoids (CA Models) or remote pilot solenoids (RCA Models). DRESSER SPANNER High temperature diaphragms are made from Viton® and are suitable for temperatures up to 232ºC (450ºF). requiring only that the stub pipe and blowtube be cleaned and deburred before the valve is fitted into position. ‘DD’ Series Diaphragm Valves CA Model with QR Coil+ CA Model with QD Coil* HEADER SIZE inches 4 5 6** PIPE/ORIFICE SIZE inches mm 3/4 20 1 1 1/2 25 40 VALVE MODEL CA20 DD* CA25 DD* RCA20 DD* RCA25 DD* w CV 14 24 53 RCA Model* RCA Model+ KV 12 20.4 DIAPHRAGM REPAIR KITS Buna Nitrile Viton K2000 K2007 K2501 K4502 K2503 K4506 Double diaphragm CA45 DD2+ RCA45 DD2+ NOTE: ‘DD’ Connectors are designed only as connection seals and should not be used to physically restrain blowtubes or headers. • Complies with current regulations. 10 6.The ferrule and plunger for CA (integral pilot) versions are stainless steel.8 43.8 25.8 200. and 3” (76mm). cover.Solenoid Operated Diaphragm Valves ‘MM’ SERIES Dust Collector Valves ©©©© K2503 K4007 K4007 K7601 DESCRIPTION ‘MM’ valves offer improved flow characteristics through the valve outlet into the blowtube because the valve is integral to the header-manifold-tank. • Spare parts kits readily available.This eliminates the need to have the header surface machine finished.6. F E AT U R E S • Easy installation directly into header tank. For higher temperatures. ‘MM’ Series Diaphragm Valves 76 MMS• MMD• ROUND HEADER SIZE inches 4.8. no stub pipe is required. ease of on-site installation.8 43. seal retainer and compression coupling connectors are pressure diecast aluminium.‘MM’ series valves are available in three sizes: 1” (25mm). These manifold mounted valves are fitted with a ‘floating’ seal which is held against the header surface by the air pressure within the header.4 DIAPHRAGM REPAIR KITS Buna Nitrile Viton K2501 K2503 K2501 K4000 K4000 K7600 • Model Type: MMD = Compression coupling outlet MMP = Pipe outlet MMS = Slide coupling outlet 6 ©©© © ©© © The ‘MM’ series valves were developed specifically to meet a growing need for a diaphragm valve that integrates directly into the header tank. up to 232ºC (450ºF) Viton® seals and o-rings are available.This offers the advantages of improved valve flow characteristics. 1 1/2” (40mm). • Choice of outlet types.10 N/A PIPE/ORIFICE SIZE inches mm 1 25 1 1 1/2 1 1/2 3 25 38 38 76 VALVE MODEL CA25 MMD CA25 MMP CA40 MMD CA40 MMP CA76 MMS RCA25 MMD• RCA25 MMP• RCA40 MMD• RCA40 MMP• RCA76 MMS• w MMP• MMP• CV 30 30 51 51 233 KV 25.The pipe connecting top and bottom sections is ‘schedule 40’ steel of commercial quality.8.8 6. elimination of some fittings and scope to offer customised products. • Complies with current regulations. • Engineered and tested for optimal performance and durability. Seals and o-rings are nitrile rubber suitable for temperatures between -40ºC (-40ºF) and 82ºC (180ºF). CONSTRUCTION Body. TESTED ¦ 1 MILLION CYCLES ©© ©© © © ©©©© .6. The ‘MM’ series is designed to fit square header tanks or round header tanks fitted with adaptors (76MM suitable for square headers only).8 4. These are used to prevent moisture in the system causing valve malfunction at or near freezing point. 8 1/4 N/A 6 9. Thermostat cuts heater in at 10ºC (50ºF) and opens circuit at about 24ºC (75ºF). 11. For colder climates.Solenoid Operated Diaphragm Valves Multi Valve Enclosures (NEMA 4 – General Purpose) Enclosures are designed to provide a cost effective and professional method of housing remote control pilot valves. 12 1/4 N/A 6 Nylon. the pilot valves are pre-wired with all of the common or neutral terminals connected. along with mounting brackets. when it becomes ice. seals MODEL NUMBERS NUMBER OF are nitrile rubber and gaskets in DIP models are made from VALVES FITTED Flameproof Dust ignition proof neoprene.** (PUSH ON) inches mm 1/4 N/A 6 8 valve enclosure 12 valve enclosure 6. 7. Female conduit connections are provided. Cenelec and UL. Enclosures RCA3-8V6 and RCA3-8V8 have all the preparatory work done at manufacture and these heater kits can be installed with a screwdriver in a matter of minutes. 5 INLET/OUTLET THREAD 1/8 BSP or NPT N/A 1/8 BSP or NPT N/A 1/8 BSP or NPT N/A PIPE SIZE O. can cause the moving iron plunger to seize in the ferrule tube. cover and valve bodies are pressure diecast aluminium. 5 or 6 x 1/8” (3. 3. The DIP models are dust ignition proof and the FP models are flameproof. Spare Parts: Solenoid Coil – Type QT Purple Gasket (DIP Models) – 604490 Plunger Replacement Kit (DIP & FP Models)– K0383 4 5 6 RCA3-6V FP4 RCA3-6V FP5 RCA3-6V FP6 RCA3-6V DP4 RCA3-6V DP5 RCA3-6V DP6 M RCA3D2T* M DIP models have a cover gasket fitted and are 1mm higher 7 . Base.2mm) pilot valves. 240V AC M1133. enclosures incorporating thermostatically controlled heaters are available for the RCA 3-8V enclosures. CSA and SAA standards. The range covers enclosures with capacities of 4.D. * Aluminium + Multi Valve Enclosures – NEMA 4 Enclosures for hazardous locations – NEMA 7 & NEMA 9 RCA3P+ E N C L O S U R E S F O R H A Z A R D O U S L O C AT I O N S The Goyen RCA3-6V (6 valve enclosure) has been designed specifically for hazardous locations and complies with Nema 7 and 9. Enclosures are dust and rainproof to comply with Nema 4 and IP65 standards. The cover carries all necessary electrical data. All enclosures and heater assemblies are CE marked.An excess of moisture. They are made from pressure die cast aluminium and are available to accommodate up to 12 pilot valves that operate any of the Goyen RCA remote control model dust collector valves. Ferrule assemblies are stainless steel and are permanently pressfitted into the base. Coil brackets are zinc passivated steel. 10. 4. 110V AC M1132. DESCRIPTION 5 valve enclosure ENCLOSURE MODEL RCA3-5V2 RCA3-5V3 RCA3-5V4 RCA3-5V5 RCA3-8V6 RCA3-8V7 RCA3-8V8 RCA3-12V9 RCA3-12V10 RCA3-12V11 RCA3-12V12 PILOT VALVE RCA3D2T* RCA3P+ RCA3D2T* RCA3P+ RCA3D2T* RCA3P+ PILOT VALVES FITTED 2. Where possible. Heater kit numbers are: 220V AC M2463. **Pipe to be no less than 4mm ID and no longer than 1 metre. .. Phone BRISBANE......... Phone WEST COAST • California ................. BULKHEAD CONNECTORS A range of bulkhead connectors manufactured from aluminium or stainless steel is also available to suit most applications. with an M20 x 1........ DIN40050.............. RCA3D2T Pilot with QT Coil www......................... Phone t RCA3P Model QD Coil and junction box enclosure provides 6 UNC screw terminals and 8 UNC earth terminals.................... Fax 1 732 364 7800......cleanairsystems.... Fax 86 21 6249 8700..................................... Fax 61 3 9543 1800................ Standard voltages available are: 100/120VAC 50/60 Hz. The pilot valves can be mounted separately or in multi valve enclosures. Fax 61 2 9792 0200......... MODEL RCA3D2T PIPE SIZE inches 1/8/M3 NPT RP 1/4/M6 PUSH ON ORIFICE inches 1/8 1/8 mm 3 3 CV FACTOR ....... Fax 49 6432 1001.................K...... The Goyen model RCA3D2T and RCA3P are the only size pilot necessary to drive all the diaphragm valves shown in this product guide................................................... Protection Class: IP65..... 24V DC...... Phone • Sales .... Phone ASIA Goyen Controls Co...The 3P pilot can be fitted with a push-on silencer.............) Ltd... Model QF 450mm (18”) integral flying leads for direct connection to terminal strip.......... for internal or external installation....................... Goyen solenoids are available with either screw terminals or with ‘DIN’ connection...... Phone USA Goyen Valve Corporation: EAST COAST • New Jersey ....................... Phone MELBOURNE.. controller or junction box................................ 110V DC..... 12V DC.... NEMA 1......................... Fax 61 8 9479 1877....................................................................................... WHERE ARE WE? AUSTRALIA SYDNEY Head Office & Manufacturing Plant • Administration ...com 61 2 9792 0201.......... Operating voltages +10% to -15%.......... U.......................... Phone ADELAIDE ........ which also provides secure fixing of the terminals................: GERMANY • Diez........................................... Phone PERTH ...... Fax 61 8 8349 8944.................: CHINA Goyen Controls.. dust and hose proof.Weather.................. 3D2 pilot valves are supplied with tapped exhaust ports so that air from the diaphragm valve can be directed through a silencer or piped to the collector which substantially reduces noise.................................... Phone (U...................... 200/240VAC 50/60Hz........ Fax 39 0362 3751.... Model QR Plug in coil and DIN socket with cable gland......... Fax 61 7 3865 1644..... 24VAC 50/60Hz............32 COIL MODEL QT QT (C/W insert) RCA3P Pilot with QT Coil Q SERIES SOLENOID COILS Solenoid coils are used to operate the pilot valve for remote operations on the diaphragm valve for integral operations on the diaphragm valve for integral operations.................................. Coils are encapsulated in self extinguishing nylon. See your Goyen representative or office for full details..............................Solenoid Operated Diaphragm Valves Pilot Solenoid Valves...................... Solenoid Coils & Installation P I L O T S O L E N O I D VA LV E S Pilot valves are used to operate diaphragm valves from a remote location... Fax 60 3 7629 2908................................. Fax 1 661 257 0566.............................. 48VDC......................................... Phone MID WEST • Missouri .................................... Phone ITALY • Milan ........ Fax 44 (0) 1256 81 7800 ................... Fax 1 816 333 7333............... Phone EUROPE Goyen Controls Co........32 ........................ Ltd....K.................. Protection Class: IP31......................... • Basingstoke........................................................... Fax 61 2 9771 5380 61 2 9774 5931 61 8 8359 7242 61 3 9543 1900 61 7 3865 1454 61 8 9479 1581 1 732 364 1356 1 661 257 8990 1 816 333 7616 44 (0) 1256 84 3164 49 643 263 810 39 0 362 367 279 86 21 6249 3493 60 3 7782 6648 8 CASDUST REV1-Sep02 .............5 or 1/2” NPSC conduit entry.. Phone MALAYSIA Goyen Controls .................... NEMA 4..............