DPT Syllabus 2014

CIPETDiploma in Plastics Technology (DPT) SYLLABUS & CURRICULUM REVISED: AUGUST 2014 Implemented from Academic Year 2014-15 Academic Cell Central Institute of Plastics Engineering & Technology (Department of Chemicals & Petrochemicals, Ministry of Chemicals & Fertilizers, Govt. of India) Head Office, Guindy, Chennai – 600 032. Tel. No.: 91-44-22254780 Email: [email protected] Fax: 91-44-22254787 Web: www.cipet.gov.in 1 DPT SYLLABUS CIPET DIPLOMA IN PLASTICS TECHNOLOGY SYLLABUS SEMESTER – I THEORY CODE SUBJECT CH TH GE 101 GE 102 GE 103 GE 104 Communication English-I 72 08 Engineering Mathematics 72 08 Engineering Physics 72 08 Engineering Chemistry 72 08 Fundamentals of Computer GE 105 72 08 Engineering GE 106 Engineering Drawing-I 40 80 Total(20 weeks-26 Hours per week) 520 PRACTICAL GEL 107 Engineering Physics Lab 60 GEL 108 Engineering Chemistry Lab 60 PTL 101 Workshop Practice – I 120 Library 40 Total (20 weeks - 14 hours per week) 280 CH- Contact Hours TH-Tutorial Hours EH MARKS EXT TOTAL 60 100 60 100 60 100 60 100 3 3 3 3 INT 40 40 40 40 3 40 60 100 3 18 40 240 60 360 100 600 4 4 8 16 50 50 100 200 50 50 100 200 100 100 200 400 EH- Examination Hours SEMESTER – II THEORY CODE SUBJECT CH GE 201 GE 202 TH Communication English-II 72 08 Applied Mathematics 72 08 Fundamentals of Electrical and GE 203 52 08 Electronics Engineering GE 204 Engineering Drawing-II 40 60 PT 201 Fundamentals of Polymer Science 72 08 PT 202 Plastics Materials – I 72 08 Total (20 weeks - 24 hours per week) 480 PRACTICAL Electrical and Electronics GEL 205 40 Engineering Lab PTL 203 Utilities and Service Equipments Lab 80 PTL 204 Workshop Practices – II 160 Library 40 Total (20 weeks - 16 hours per week) 320 CH- Contact Hours TH-Tutorial Hours 2 EH MARKS EXT TOTAL 60 100 60 100 3 3 INT 40 40 3 40 60 100 3 3 3 18 40 40 40 240 60 60 60 360 100 100 100 600 4 50 50 100 4 8 16 50 100 200 50 100 200 100 200 400 EH- Examination Hours DPT SYLLABUS CIPET DIPLOMA IN PLASTICS TECHNOLOGY SYLLABUS SEMESTER – III THEORY CODE SUBJECT MARKS EXT TOTAL 60 100 60 100 60 100 60 100 240 400 TH EH PT 301 Plastics Materials – II 72 08 PT 302 Plastics Processing Technology – I 72 08 PT 303 Plastics Testing – I 72 08 PT 304 Additives and Compounding 52 08 Total Theory Hours (20 weeks – 15 hours a 300 week) PRACTICAL 260 PTL 305 Plastics Processing Lab - I (20 weeks – 13 hours a week) PTL 306 Plastics Testing Lab – I 200 (20 weeks – 10 hours a week) Library ( 20 weeks – 2 hours a week) 40 Total Hours 500 03 03 03 03 12 INT 40 40 40 40 160 08 100 100 200 08 100 100 200 16 200 200 400 CH- Contact Hours CH TH-Tutorial Hours EH- Examination Hours SEMESTER – IV THEORY CODE SUBJECT CH TH EH Fundamentals of Plastics Product and 72 08 Mould Design PT 402 Plastics Processing Technology – II 72 08 PT 403 Plastics Testing – II 52 08 PT 404 Polymer Composites and Applications 52 08 Total Theory Hours(20 weeks - 14 hours a 280 week) PRACTICAL PTL 405 Plastics Processing Lab – II 240 (20 weeks – 12 hours a week) PTL 406 Plastics Testing Lab -II 160 (20 weeks – 8 hours a week) PTL 407 CAD Lab 80 (20 weeks - 4 hours a week) Library ( 20 weeks – 2 hours a week) 40 Total Hours 520 03 INT 40 03 03 03 12 40 40 40 160 PT 401 CH- Contact Hours TH-Tutorial Hours 3 MARKS EXT TOTAL 60 100 60 60 60 240 100 100 100 400 08 100 100 200 08 100 100 200 - - - - 16 200 200 400 EH- Examination Hours DPT SYLLABUS CIPET DIPLOMA IN PLASTICS TECHNOLOGY SYLLABUS SEMESTER – V THEORY TH EH Advanced Plastics Processing 72 08 Maintenance of Plastics Processing 52 08 and Testing Equipments PT 503 Mould Manufacturing 72 08 Total Theory Hours (20 weeks – 11 hours a 220 week) PRACTICAL PTL 504 Plastics Processing Lab - III 300 (20 weeks - 15 hours a week) PTL 505 Plastics Testing Lab - III 240 (20 weeks - 12 hours a week) Library ( 20 weeks – 2 hours a week) 40 Total Hours 580 03 03 INT 40 40 Marks EXT Total 60 100 60 100 03 09 40 120 60 180 08 100 100 200 08 50 50 100 16 150 150 300 Code Subject CH PT 501 PT 502 CH- Contact Hours TH-Tutorial Hours 100 300 EH- Examination Hours SEMESTER – VI THEORY TH EH Plastics Recycling and Waste 52 08 Management PT 602 Industrial Management and Costing 52 08 Total Theory Hours (20 weeks – 6 hours a 120 week) PRACTICAL PTL Maintenance of Plastics Processing 120 603 and Testing Machinery (20 weeks – 6 hours a week) PTL Project Work (20 weeks – 26 hours a 520 604 week) Library ( 20 weeks – 2 hours a week) 40 Total Hours 680 03 INT 40 Marks EXT Total 60 100 03 06 40 80 60 120 100 200 08 100 100 200 08 100 100 200 16 200 200 400 Code Subject CH PT 601 CH- Contact Hours TH-Tutorial Hours 4 EH- Examination Hours DPT SYLLABUS CIPET DPT SEMESTER – I GE101 COMMUNICATION ENGLISH-I (80 Hours) Unit I (16Hours) Grammar- Parts of Speech; Voice; Direct and Indirect speech; Tenses; Infinites, Gerunds, Prepositions, Question tag, One-word substitute, Articles, Adverb, Punctuation, Unit II (16Hours) Letter writing-Personal letters (letter to your friend inviting to birthday party, letter to your father asking him to permit to join Education Tour, letter from a son/daughter to his/her father stating how he/she hopes to fare in the approaching Diploma Examinations, letter to a friend offering suggestions as to what to do after completing the Diploma course) Unit III (16 Hours) Composition (Simple passage related to topics such as Environment, Moral story, Science & Technology, about A Favorite Place, Hobbies, School life etc), Common Errors (Noun, pronoun, articles, adverb, prepositions etc.), Correction of sentences; Unit IV (16 Hours) Dialogue writing; Note-making; Essay writing ( Related to Environment and Science & Technology); Writing Instructions (Imperatives/ ‘Should’ form), Sending communication through E-mail ( All Personal letters) Unit V (16 Hours) Hints Development, Filling forms (Bank challan, application for bank loan Railway ticket booking) Phrases: At all; Instead of; In spite of, As well as; Set up; Upset; Look up; Call off; Call out; Come across; Set right. Sending communication through E-mail. Idioms: Work up(excite); Break down; Stand up for; Turn down; Pass away; Pass on; Back up; back out Carry out; done for(ruined);Bring about; Go through; Ran over ;Look up(improve); pick out (selected) Text /Reference Books 1. Viswamohan, Aysha. English for Technical Communication. Tata McGraw –Hill, New Delhi.2008. 2. Regional Institute of English. English for Engineers. Cambridge University Press, New Delhi.2006. 3. A.S. Hornby, “The Advanced Learners dictionary of Current English” Oxford University Press,2004. 5 DPT SYLLABUS 2006. EBS/OUP. M. New Delhi. Raymond Murphy.. 9. S. Mishra . Ltd. “ Learn Correct English”.CIPET 4. Shiv K Kumar &HemalathaNagarajan.“High school English Grammar and Composition”. Michael Swan “Basic English Usage’’. “Common Errors in English”. 7. “Communication Skills for Engineers ” 1st Edition Pearson Longman. Note: Minimum of one assignment and one periodical test is mandatory from each unit. Lotus Press. “ Essential English Grammar”. GlennisPye. ‘Vocabulary in Practice – Part 1 to 4’. Pearson Longman. Wren and Martin. 8. 1990. 6. 6 DPT SYLLABUS . Cambridge University Press. 10.Thomas.2004. 1989.Chand&co. Cambridge University Press. 5. Successive differentiation: Successive differentiation and formation of differential equations up to second order.properties of determinants Solution of simultaneous equations using cramer's rule.CIPET DPT SEMESTER – I GE 102 – ENGINEERING MATHEMATICS (80 Hours) Unit -I: Algebra (16 Hours) Determinants . 7 DPT SYLLABUS .an / x . Demoivre's theorem . four points forming square.V: Differential Calculus (16 Hours) Limits: standard results Limit xn . Condition for second degree equation to represent pair of lines.Types of matrices . sin x. Unit. Unit -III: Analytical Geometry (16 Hours) 2 2 Pair of straight lines: Pair of lines passing through origin .Operations on matrices. solving the above expansions. Unit -IV: Trigonometry (16 Hours) Compound angles: Expansion of sin (A ± B).Definition . modulus and amplitude form. u ± v.Simple problems. to represent pair of straight lines. Multiple Angles: Trigonometrical ratios of multiple angles (2A and 3A only) and submultiple angles . equation of circle described on the line joining the points (x1.related problems. cos (A ± B) and tan (A ± B) problems. real and imaginary parts.ax + 2hxy + by = 0 expressed in the form (y-m1x) (y-m2x)=0.II: Complex Numbers (16 Hours) Introduction . u/v. log x.Collinear points. tan x.General equation of circle finding center and radius.a = nan . y2) as diameter with simple problems.Differentiation of xn. Limit sin θ / θ = 1 x→a θ→0 Differentiation: Definition . cosec x.Argand diagrams . Binomial Theorem: Introduction to permutation and combination . Circles : Equation of circle . multiplication and division of complex numbers .ax2 + 2hxy + by2 2gx + 2fy + c = 0. Binomial theorem for a positive integral index Unit. cos x. sec x. ex. rectangle.1. conjugates. cot x. uvw. Simple problems.y1) and (x2. uv.Definitions .Given centre and radius .Definition. rhombus and parallelogram.Expansion of determinants up to third order . Problems using the above results. General equation of the second -degree. Matrices -Introduction .Values of npr and ncr. kv + c. 4. New Delhi. schand& co Ltd. National Publishing Co. 2. Engineering Mathematics . Chennai. Mathematics for Polytechnic Colleges (First Semester) -P.Tamil Nadu Text Book Cooperative Society. Higher Secondary Mathematics .Venkatraman..First Year . 3.Krishnamurthy. Note: Minimum of one assignment and one periodical test is mandatory from each unit.Dr.CIPET Text / Reference Books 1.M.P. 8 DPT SYLLABUS .Dr. N. Engineering Mathematics .K. Kandasamy& Others.Thangasamy. Dimensional equation – Derivation of expression of period of simple pendulum using dimensions. impulse.Determination of surface tension by capillary rise method. momentum. UNIT II ELASTICITY AND SURFACE TENSION (20 Hours) Elasticity. velocity. velocity and acceleration Circular Motion.CGS.Angle of contactRelation between surface tension and surface energy. UNIT III HEAT (20 Hours) Temperature measurement .applications.Speed.Dimensional Formula for area .relation between velocity.Poiseuille’s formula.velocity of light.focus. density.Adiabatic expansion of gas. image formation and concave lens-focal length. Dynamics-Scalar and vector quantities.principle. Viscosity-Coefficient of viscosity.Lami’s theoremMomentum and Its Conservation.Optical fiber.magnifying power. Parabolic Motion-Time of flight of a projectile-Kinetic energy-Potential energy-Law of conservation of energy.critical angle. acceleration.FPS).Specific heat of gas at constant volume and at constant pressure. Rigidity modulus and Poisson’s ratio – Determination of Young’s modulus.Mayor’s relation –Isothermal expansion of gas.Centigrade. volume.Fundamental quantities and derived units.CIPET DPT SEMESTER – I GE 103 – ENGINEERING PHYSICS Unit I (80 Hours) UNITS & DYNAMICS (20 hours) Units and Dimensions.Torsional pendulum Surface Tension and Viscosity .Young’s Modulus. Bulk Modulus.Surface tension .population Inversion-Spontaneous and stimulated emission.Addition and Subtraction of vectors (Triangle method) . simple microscope.types of laser (not in detail) . wavelength and frequency of light.Introduction.Resolution of vectors into two mutually perpendicular vectors Force and motion-Force-Addition of forces –Triangle law of forces. work & power. optical pumping-characteristics. force.Surface energy.Total internal reflection. systems of units (SI.Streamline and turbulent flowReynolds number.Snell’s law of refraction. Fahrenheit and Kelvin scales of temperature measurement – Newton’s law of cooling –Expansion of gases-Verification of Boyle’s law & Charle’s law.Stress–strain . velocity and accelerationCentripetal and Centrifugal force.Postulates of Kinetic theory of gases. 9 DPT SYLLABUS .Relation between linear and angular distance.Hooke’s law. Modes of heat transfer and their examples UNIT IV LIGHT (20 Hours) Optics . Laser .Stoke’s formula-Terminal velocity.convex and concave mirrors. CIPET Text /Reference Books 1. Mercury sun publications Note: Minimum of one assignment and one periodical test is mandatory from each unit. Dhanam Publications 3.Elangovan. “Engineering Physics”. “Engineering Physics. M..K. P.Vijay Amirthraj and N. R.Karikalan. Dhanpat Rai Publications (All Units) 2. R.L.I”.Gaur and S. 10 DPT SYLLABUS . Halliday and Resnick 4.Mani. “Physics Part I & II”.Gupta “Engineering Physics’. advantages of gaseous fuels .uniqueness of carbon . ferrous and nonferrous metals. Unit III ELECTROCHEMISTRY (20 Hours) Solutions: Solute .catenation . valency. surrounding and types of systems open.first law . orbitals.knocking & its prevention . Fundamental in Thermodynamics: Thermodynamic terms .classification of organic compounds based on functional groups .system. Cells & batteries . Unit II ORGANIC CHEMISTRY AND FUELS (20 Hours) Fundamentals of Organic Chemistry: Difference between organic & inorganic compounds . Coordinate covalent bonding & hydrogen bonding.extraction of petroleum products using fractional distillation method. Synthetic rubber – Preparation.dilute solution . classification.classification .saturated & unsaturated compounds.Preparation from latex .CIPET DPT SEMESTER – I GE 104 – ENGINEERING CHEMISTRY (80 Hours) Unit I (20 Hours) STRUCTURE AND BONDING Basic Concepts of Atomic Structure: Atoms.electrolysis & electroplating with mechanism .Disadvantages of natural rubber. disadvantages and prevention methods. Water Chemistry: Hard & soft water .calorific value . Functional groups . ceramics. Chemical Bonding: Theory of valency.(with examples for formation of simple compounds.definition & expression-Heat & work concept with expression. molecules.crude oil distillation . concept of orbit.causes.ionic bonding. molar & percentage solutions.solution .types of fuels .isomerism.octane number. Reversible & irreversible processes . 11 DPT SYLLABUS .types of hardness . Unit IV ENGINEERING MATERIALS (20 Hours) Engineering Materials: Definition. Electrochemistry: Electrolytes .exothermic & endothermic reactions-Types of thermodynamic processes .solvent p.causes for hardness . Need for vulcanization.simple methods to remove hardness in water . Preparation of normal.saturated solution. covalent bonding.disadvantages of hard water.Daniel cell.pH & pOH concept .abrasives. Constituents of the atom.application. atomic weight. Bohr’s model.concentrated solution . Acids & Bases: Concept of acids & bases . adhesives Plastic Materials: Thermoplastics – Thermoset and Thermo plastics & their differences Rubber Materials: Natural rubber . molecular weight. Fuels: Definition .galvanic cell.Extensive & intensive properties. Corrosion . properties and uses of the following engineering materials . closed & isolated .pH scale-Buffer solutions. Modern periodic law-classification of elements based on electronic configuration. New Delhi.CIPET Text / References Books 1. Sultan Chand & Co.L.Bahl . 12 DPT SYLLABUS . Text book of Engineering Chemistry . Khanna publishers Delhi.Arun Bahl. 2. Soni. Dhanpat Rai & Co.. Note: Minimum of one assignment and one periodical test is mandatory from each unit. Uppal . 5. Essential topics in Physical Chemistry . A Text book of engineering chemistry – M. Delhi. 4.M. Text book of Organic Chemistry .Bhal. New Delhi.P. 3.Jain & Jain.. Sultan Chand & Co. Tuli & Madan. Text book of Inorganic Chemistry . Types of OS. Spacing. Media Player. Paragraphs. Web browsing. Find and Replace. www. Monitor (CRT. Web page. Standard Pub. Protocols. Creating a Presentation/Slide. Secondary Storage Devices-Floppy. Multi Programming.Single user. USB. Networking of Computers.Need of Data Transmission. Introduction to Ports. Formatting. Mouse. Web Camera. TFT) . IEEE 488. Ring. Removing Characters Formatting. Moving.Copying from One Document to Others . 13 DPT SYLLABUS . Special Features of MS. Simplex Computer course –Ravi kant Taxali. Flash Drive. Inserting Symbols. Accessories. Recycle Bin. Introduction to Hyper text & HTML. 3. Plotters. Text / Reference Books 1. Page Setting. Blue tooth. Clipboard. Maximizing. Using Help. Header and Footer. Hard Disk. Internet-Introduction to Internet. Input/ Out Devices : Keyboard. Control Panel. Baud rate and Bandwidth. Multimedia. Windows Explorer. Computer Fundamental V. URL. Borders and Shading Power Point -Introduction to Power Point. Digitizer. My Computer. PS2. Copying. Memory Unit. Data Transmission Media. WAN.Paint. Tata McGraw hill Note: Minimum of one assignment and one periodical test is mandatory from each unit. Block Diagram Showing Interconnection of Computer Parts Operating System . Hybrid. Rapidex Computer course . Switch. Adding Animation in Slide. Web Site.Windows Environment. Opening Document. Characters and Fonts. Menu. Jayant pushtak mandal. DVD. Gate way. Serial and Parallel Data Transfer. Multi Processing. Parts of Windows Screen. Neogy. Starting MS-Word. Undo. LAN Topologies.CIPET DPT SEMESTER – I GE 105 – FUNDAMENTALS OF COMPUTER ENGINEERING (80 Hours) Unit 1 (16 Hours) Introduction to Computer – Generation of computers-classification-Central Processing Unit (CPU). Jain.Icon. Unit II (24 Hours) Introduction to Windows . Bar Code Reader.Bus. Start Menu Minimizing.Adding New Hardware and Software. Spell Check. Closing Windows. MAN.LAN. Digital and Analog Transmission. Typing and Editing. Redo.K. Running a Slide Show Unit IV (16 Hours) Computer and Communication. Page Breaks. Routers. Inserting. Scan disk. Scanner. International System. Multi user. Mouse (Optical).Definition of Operating System (OS). CD. Display. e-Commerce.& Distributors 2. System Information Unit III (24 Hours) Information Processing-Word processor. e-mail. MODEM. Deleting . Font.RS232.Introduction to MS-Word.Word. UTP. Star. Time Sharing. Introduction to http & ftp Protocol. Bridges. Printers. My Network Places. drawing of tangents and normal to the above curves.need for dimensioning . Geometric Construction: Construction of regular polygon . construction of involutes of square and circle. construction of cycloid. parallel to one plane – perpendicular to other – inclined to one plane and parallel to other line inclined to both planes (in first quadrant). Projection of planes and polygonal surface – parallel to one plane and perpendicular to other plane (in first quadrant). Dimensioning: Function of dimensioning .engineering drawing according to BIS – Notation used in dimensioning – Dimension line – Extension line – Arrow heads and leader – System of dimensions .explanation of the meaning of first angle and third angle projection – symbol of projection-Front view. Drawing Standards: Size of drawing sheets – Layout of drawing sheet – Title Blocks – Types of lines – Folding of drawing sheets. Lines and Planes: Projection of points in different quadrants. parabola and hyperbola by eccentricity method. Unit II (40 Hours) Principles of Orthographic Projection: Explanation of the meaning of orthographic projection using a viewing box and a model.need for preparing drawing as per standards – BIS. 14 DPT SYLLABUS . projection of straight lines parallel to one or both planes. Conics-construction of ellipse.given the length of its side. SP 46.number of views obtained need of only three views for displaying the object . Drawing Instruments: Basic drawing instruments – Mini drafter – Setsquare – compass dividers – drawing boards – Pencils – Drawing papers– French curves – Stencils – Selection and method of using them. writing of Engineering drawing titles and notes using both vertical and sloping styles. top view and side view-sketching these views for a number of engineering objects Unit III (20 Hours) Projection of Points. Free hand Lettering and Numbering: Need for legible lettering and numbering on drawings – selection of suitable size of lettering for different drawing.CIPET DPT SEMESTER – I GE 106 – ENGINEERING DRAWING – I (120 Hours) Unit I (30 Hours) The Importance of Engineering Graphics: Explanation of the scope and objective of Engineering Drawing – its importance as a graphic communication. Methods of finding true length and its inclination with the reference planes.Method I and Method II. Charotar Publishing House. Shah & B. 7.B. 8. I. 5. Varghese. Text / Reference Books 1.CIPET Unit IV (30 Hours) Projection of Solids : Projection of simple solids like prism. Engineering Graphics – K.D. Engineering Drawing – N. 4. Machine Drawing – Lakshminarayan & Mathur . John. 6.V. C.C. cylinder and cone when the axis is parallel to one plane and perpendicular to other plane in first quadrant.Rama. Jain Brothers . Bhatt . Note: Minimum of one assignment and one periodical test is mandatory from each unit. Engineering Graphics – P. Engineering Drawing – K. Natarajan. pyramid. 15 DPT SYLLABUS . Engineering Drawing – Venugopal. 2. 3. Engineering Drawing – M. Julyes Jaisingh. Engineering Graphics. 9. Dhanam Publications 16 DPT SYLLABUS . 3. 6. Experiment to verify Hook’s law Experiment to verify Lami’s law Determination of focal length of convex lens Determination of focal length of concave lens Determination of Young’s modulus using non-uniform bending method Determination of moment of inertia and rigidity modulus using torsional pendulum Reference Books 1. 2. Mercury sun Publications 2. 7. (60 Hours) Determination of thickness of a metal wire using screw gauge Determination of diameter of a cylindrical bar using vernier calliper Determination of time period of simple pendulum. P. 8.CIPET DPT SEMESTER – I GEL 107 .Mani. “Engineering Physics Lab Manual”. 4. “Engineering Physics Practical-I”. 5.ENGINEERING PHYSICS LAB 1. Volumetric Analysis Acidimetry .1N solution of sodium carbonates (b) Preparation of 1N solution of oxalic acid Text / Reference Books 1. ISC Practical Chemistry for Class 11th and 12th by S. Practical Chemistry for Class 11th and 12th .Preparation of Standard Solutions (a) Preparation of 1N. 17 DPT SYLLABUS . 0. Chand Publishers. Sharma .Alkalimetry (a) Estimation of Hydrochloric acid (b) Estimation of Sulphuric acid (c) Estimation of Sodium hydroxide given standard sodium carbonate solution & Hydrochloric acid as a link solution) 2. S.pH Determination (a) Determination of pH using pH meter 5.Permanganometry (a) Estimation of potassium permanganate (b) Estimation of strength of Oxalic acid 3. 2.P.Chand Publishers.CIPET DPT SEMESTER – I GEL 108 – ENGINEERING CHEMISTRY LAB (60 Hours) 1.5N & 0. S.EDTA Titration (a) Estimation of total hardness of water for the water sample 4. maintaining dimension. universal scribing block.rough. medium. Concentricity. dead smooth files – flat. Template making practice: to make profile geometry by cutting and filing. Holding devices: Bench vice. Universal fitting: Filing to maintain overall size. centre punch. surface plate. Cutting tools: Chisels – flat.depth gauges . finishing by filing. Parallelism. Files: single cut and double cut files. Hack saw: Types of frame . half round.try square vernier calipers . Cross peen. angle plate. compass. Geometrical measurements: Straightness. 3. Familiarization of Workshop Tools (20 Hours) Hand tools. straight edge. try square. diamond point. dividers. ordinary scribing block. rifler files (spoon file). half round.CIPET DPT SEMESTER – I PTL 101 – WORKSHOP PRACTICE (120 Hours) Workshop Safety (10 Hours) General shop floor safety. Taper gauge & Thickness gauges.Solid frame and adjustable frame – blades of different grade. dot punch. steel rule . Screw pitch gauge. prick punch. Radius gauges. 18 DPT SYLLABUS . and taper filing.slip gauges. producing flat surface. hand vice. Cube fitting: Filing to maintain overall size – filing square hole in the middle – filing a cube to suit the square hole with slide fit. V-block. Squareness. double end spanner. outside and inside caliper. making perpendicular surface. Feeler gauges. crosscut. beveled try square. bastard. making parallel surface. Filing and Fitting Practice (70 Hours) Filing Exercise: Balancing of hand file.height gauges . smooth. swivel base vice Miscellaneous tools: screwdrivers. application and least count. square. filing to maintain fit between male and female pieces. Standard Gauges: Type of gauges. Open end spanner. Steel hammers and Double-faced plastics hammers (soft hammer). Flatness. hermaphrodite caliper. round. knife and needle files. adjustable spanner. Straight peen. Study and Practice on Measuring Instruments/Equipments (20 Hours) Measuring instruments: Construction.Micrometers-outside and inside . safety on fitting bench and safety on machines. triangular. handling of machinery and materials 1. box spanner and ring spanner 2. pillar. Marking tools: Scribers. Striking tools: Ball peen. radius filing. combination set.Hacksaw cutting. 2004. ‘Vocabulary in Practice – Part 1 to 4’. bar-chart. EBS/OUP. “Common Errors in English”. forming meaningful sentences for the words given. table. English for Technical Communication. Lotus Press. GlennisPye. Shiv K Kumar &HemalathaNagarajan. Bonafide certificate.Thomas. 5. 1990. 6. Concord.Letter of (request for leave. English for Engineers. “Communication Skills for Engineers ” 1st Edition Pearson Longman. Sending the job application through e–mail (along with the attachment). Aysha. Composition – Conversion of graphics (pie-chart. Viswamohan. Answering the verbal questions in affirmative and negative. A.2006. 10. “ Essential English Grammar”. Spelling and Punctuations.CIPET DPT SEMESTER – II GE 201. Cambridge University Press. Check list. testimonials).“High school English Grammar and Composition”. Michael Swan “Basic English Usage’’. 2. Project report. inspection report.COMMUNICATION ENGLISH-II Unit I (80 Hours) (16 Hours) Grammar – Changing of sentence into negative without changing the meaning.2008. production report. “The Advanced Learners dictionary of Current English” Oxford University Press. Unit II (16 Hours) Degrees of comparison. Regional Institute of English. Letter to the Editor. Letter writing. Letter writing – Business and official letters (Letter of quotation. letter placing orders).Letter for seeking permission for industrial visit. S. Wren and Martin. 3. Tata McGraw –Hill. 9. Letter writing – letter of application for a job with Bio-data/ Curriculum Vitae. New Delhi. New Delhi. 1989. Text/Reference Books 1.S. Unit IV (16 Hours) Synonyms and Antonyms.Chand&co. Unit III (16 Hours) Sequencing of jumbled sentences. 7. Cambridge University Press. Note: Minimum of one assignment and one periodical test is mandatory from each unit. Unit V (16 Hours) Writing purpose statements . letter of clarification. 8.2006. New Delhi. M. 4. Raymond Murphy. “ Learn Correct English”. Ltd. Pearson Longman. Technical Report writing (Analytical report. Mishra . Writing definitions. Cambridge University Press. Modal verbs. field report). 19 DPT SYLLABUS . Letter writing. Inviting a VIP. Flow Chart).. Hornby. investigation report.2004. x2 Integration by parts . 20 DPT SYLLABUS .Dr.APPLIED MATHEMATICS (80 Hours) Unit I: (16 Hours) Vector Algebra Introduction .Integration by parts and Bernoull's form to evaluate ∫ x sin nx dx.M.1. Natinal Publishing Co.Maxima and Minima of single variable . ∫f'(x)/f(x) dx. addition Theorem on Probability. Engineering Mathematics .Mathematical expectation of discrete random variable. ∫[f(x)] f'(x) dx Standard Integrals . Integration by substitution . Discrete Distributions . Chennai. ∫ x cosnx dx. simple problems.P. probability mass function. Higher Secondary . Unit III : Applications of Differentiation (16 Hours) Velocity and Acceleration .Krishnamurthy.Integrals of the form ∫[f(x)]n f'(x) dx.Work done-moment .Venkatraman. Integration using decomposition method. ∫xnlog x dx.Thangasamy.K.simple Problems. Engineering Mathematics .Types of random variable. continuous random variable and probability density function – simple problems ..New Delhi. schand& co Ltd.Area of circle. Simple problems.Integral of the form ∫dx/ (a2 ± x2).addition formula. 4.Axioms .Angle between two vectors Applications of vectors . 3. Random Variable . Partial differentiation of two variables up to second order – simple problems.Definitions-Types-addition and Subtraction of Vectors-Properties-position vector . mutually exclusive event. 2.Definition . Text / Reference Books 1.variable separable Unit V: Probability & Statistics (16 Hours) Definitions .a2.simple problems. Solution of differential equations .Binomial Distributions .Integral values using reverse process of differentiation. n # . ∫x2dax .First Year . ∫ dx/√ a2 . Volume of sphere and cone – Simple problems.P. variance and standard deviation . Area and volume .Direction cosines and direction ratios of vectors.CIPET DPT SEMESTER – II GE 202 .Multiplication theorem. Unit IV: Applications of Integration (16 Hours) Definite integral.Expression for mean.Dr.Tamil Nadu Text Book Cooperation. conditional probability . ∫dx/x2 .Scalar and vector product of two vectors . Note: Minimum of one assignment and one periodical test is mandatory from each unit.Definition of Discrete Random Variable. Product of Vectors .Scalar and vector triple product Unit II: Integral Calculus (16 Hours) Integration . Applied Mathematics for Polytechnic Colleges (Second Semester) . Kandasamy& Others. ∫log x dx. N.simple problems . permeability. power. AND. Frequency. Necessity for starter. types and applications. EXOR and EXNOR gates & its basic application. voltage and resistance – Ohm’s Law and Kirchhoff’s Laws – Resistance in series. three points. NAND. Faraday’s laws of electromagnetic Induction. full wave rectifier. four point starters.relationship between phase and line voltages. power factor.CIPET DPT SEMESTER – II GE 203 . Electrical Safety – Importance of earthing & Megger – Electric shock – First aid for electric shock – Precautions against shock – Cause of accidents and their preventive measures – Energy conservation & Energy Management Unit V : Basic Electronics and Logic Gates: (16 Hours) Semiconductor materials – N type and P type – PN Junction – forward and reverse bias.Construction – Principles of operation. definition. DC Motor: (16 Hours) DC Generator & DC Motor . parallel – Simple problems – Electromagnetism.principle of operation and construction EMF equation – losses in a transformer – efficiency. Single Phase/ 3 phase connection. Transistor – construction of NPN and PNP types. current in star and Delta connections. Flux density.. Principle of operation of single phase capacitor start induction motor – applications – three phase induction motors – squirrel cage and slip ring IM (construction and working principle) Unit IV : Special motor and electrical safety: (16 Hours) Special Motor: PMDC. Unit II: DC Generator. MMF. 21 DPT SYLLABUS . time period. Magnetic flux.FUNDAMENTALS OF ELECTRICAL AND ELECTRONICS ENGINEERING (80 Hours) Unit I: (16 Hours) DC & AC Circuits: Definitions – Electric current. Logic Gates – positive and negative logic. working principle and application. NOT. average. symbol. Delta Connections . Boolean expression for OR. Emf equation of Dc machine. bridge rectifier. truth table. amplitude. NOR. Magnetic field Intensity. UNIT III: AC machines: (16 Hours) Transformer– Types of transformers (Current & Voltage) . reluctance. characteristics of PN junction diode – Half wave rectifier. RMS value of sine wave. Servo motors – construction. Fundamentals of AC voltage and current – Peak. Chand & Co. 2842 F.Theraja & A.Tata McGraw Hill. Mehta V K.E.Muthusubramanian R. Delhi 110 002.Chand & Co. Oxford press (2005). Ltd. 5. Publicatiuons (India) Pvt. Introduction to Programmable logic controls.B. I & II. Theraja. S. Theraja. New Delhi 110 008. published by S. Second Edition. Tata McGraw Hill Publishing Co. (2006). Thiyagarajan. “Basics of Electrical Engineering”. S. “Principles of Electronics”. Edn. Production System and Computer Integrated Manufacturing. 2 Published by Pearson Education (Singapore) Pte. Ram Nagar.T.CIPET Text / Reference Books 1.B. Electronics and Computer Engineering”. 7. Groover. Fundamentals of Electrical and Electronics Engineering. 6. “Basic Electrical. Salivahanan S and Muraleedharan K A. 8. Indian Branch. Electrical Design Estimating and Costing. New Delhi 110 055.Chand & Company Ltd.Nagsarkar T K and Sukhija M S. 22 DPT SYLLABUS . 23. Edn.L. Patparganj.. 4. Note: Minimum of one assignment and one periodical test is mandatory from each unit.Mikell P. 6. 2. India. Fundamentals of Electrical and Electronics Engineering.Gary Dummy. Automation. (1994). 3...Battachariya. Edn.K.KB Raina & S. Thomson Debnar learning second edition second reprint 2003. Scitech a.K. Electrical Technology Vol.ltd. Ltd. 7.L..I. West Patel Nagar. Exercises in drawing bolted connection using standard proportion. Perspective drawing Principle of perspective projection – Type of perspective projection – Perspective projection of prisms.prisms.types of lock nuts. truncated prisms.areas of applications Bolts and nuts . Exercises in the selection of appropriate fastening devices to meet the given working conditions Unit IV Assembly and Detail Drawings of Machine Part (30 Hours) Need and functions of assembly and detailed drawings – selection of sheet sizes – preparation of title block – bill of materials and parts list. perpendicular to the axis.purpose of locking nuts . cylinders and cones -isometric projection of simple Engineering.Temporary and permanent fastenings . Unit II (28 Hours) Pictorial drawings Principles of isometric projection.different types of bolted joints for different applications . pyramids.CIPET DPT SEMESTER – II GE 204 – ENGINEERING DRAWING – II Unit I (100 Hours) (28 Hours) Sectional views of objects Need for sectional drawing of an engineering object. Unit III Fastening Devices (14 Hours) Basic Fastening Devices .Sectioning of solids in simple vertical position by cutting planes inclined to one reference plane and perpendicular to the other. obtaining true shape of section. Auxiliary views Need of auxiliary views – auxiliary views given engineering drawings Development of surfaces Development of lateral surfaces of simple and truncated solids. construction of isometric scales.Isometric projections of simple solids.development of lateral surfaces of solids with cylindrical cutouts. 23 DPT SYLLABUS . pyramids. Amendments lists –Steps in preparing assembly and detailed drawings. cylinders and cones. pyramids and cylinders by visual ray method. Varghese & K. knuckle joint. protected flanged coupling.R. Engineering Drawing by N. I. 5. Tail stock and Screw jack Text / Reference Books 1. 24 DPT SYLLABUS . Plummer block. 4. A test book of Machine Drawing by V. Lakshmi Narayan. Engineering Graphics by P. Note: Minimum of one assignment and one periodical test is mandatory from each unit. John. Bhatt. Machine drawing by K. Julyes Jaisingh. muff coupling.C. 3. 7. Gopalakrishna.D. socket & spigot joint . 6. Varghese. Machine Drawing by P. Machine Drawing by N.I. half lap muff coupling .CIPET Exercises in assembly and detailed drawings of sleeve & cotter joint. D Bhutt. Engineering Graphics. 2. Types based on Structure.Condensation Polymerization – Degree of Polymerisation – Polymerization Techniques – Bulk.Solid state properties – State of Polymer – Crystalline.R.Co-polymerization. Solution. Note: Minimum of one assignment and one periodical test is mandatory from each unit. Semi-crystalline. Unit – II Polymerization (24 Hours) Chain growth Polymerization – Addition Polymerisation – Reaction Mechanism .W. Unit – III Polymer Structure and Properties (20 Hours) Structure – Property Relationship – Molecular Weight and Poly Dispersity Index (PDI) Effect of Polymerization on PDI – Polymer solutions and solubility – General Rules for Polymer solubility – solubility Parameters.Broad Classifications of Polymers . Unit – IV (20 Hours) Polymer Characterization Identification of Polymers – Simple Spectroscopic Methods – Molecular Weight Determination – Measuring Dilute Solution Viscosity – Gas Chromatography – Gel Permeation Chromatography – Melt Flow Characteristics . 2.Processing and Applications Molecular Force and Chemical Bonding in Polymers –Polymer structure – Homo Polymers and Copolymers – Geometric Isomerism – Tacticity – Nomenclature – Molecular Weight and Distribution and its effect on Properties and Processing of Polymers. Text book of Polymer Science – Billmeyer F.CIPET DPT SEMESTER – II PT 201 – FUNDAMENTALS OF POLYMER SCIENCE (80 Hours) Unit – I (16 Hours) Introduction to Polymer Science The science of large molecules – Definitions – Monomers & its requirement.Thermal Transition – Tg and Tm. & others. Properties of Dilute solutions . 25 DPT SYLLABUS .Thermal Analysis DSC and TGA – Dynamic Mechanical Analysis. Suspension and Emulsion Polymerization . Polymer Science – Gowariker V.Free Radical Reaction – Ionic Reaction – Coordination Polymerization – Ring Opening Polymerization . Liquid crystalline – Requirement of Crystallinity – factors affecting crystallinity. Deformations in Polymer – Mechanical properties .Stress – Strain behavior – Polymer Fracture and Toughness – Cracking & Crazing – Thermal & Electrical properties. Text / Reference Books 1. Amorphous. Athalye. Unit – IV Thermoset Plastics (24 Hours) Source of Raw Materials – Methods of Manufacture – General Characters & Properties – Processing Behaviour and Applications of Phenol Formaldehyde – Urea Formaldehyde – Melamine Formaldehyde – Unsaturated Polyesters – Alkyd Resins – Epoxy Resin – Polyurethane – Silicones. 2. Polystyrene. Polymethyl Methacrylate.S. Note: Minimum of one assignment and one periodical test is mandatory from each unit. High Density Polyethylene. Linear Low Density Polyethylene. Regenerated Cellulose. High Molecular weight High Density Polyethylene. Cellulose Acetate Butyrate. processing behaviour and applications of natural polymers such as Shellac Resin – Natural Rubber – Casein. Cellulose Nitrate.A. Styrene Acrylonitrile Expanded Polystyrene Unit – III Commodity Plastics . Thermoplastic Elastomers. Cellulose Acetate. Text / Reference Books 1. Plastic Materials Hand Book – A. Polyacrylonitrile.Olefinic & Styrenic Plastics (24 Hours) Sources of Raw Materials – Method of Manufacture – General Characteristics & Properties – Processing Behaviour and applications of Low Density Polyethylene. Plastic Materials – J.CIPET DPT SEMESTER – II PT 202 – PLASTICS MATERIALS – I (80 Hours) Unit – I (08 Hours) Natural Polymer Nomenclature of Polymers – Sources of Raw Materials – Methods of Manufacture – General Characters & Properties. Unit – II Commodity Plastics . Brydson. Polyvinylidene Chloride. 26 DPT SYLLABUS . Polyvinyl Alcohol.Vinyl & Cellulosic Plastics (24 Hours) Sources of Raw Materials – Method of Manufacture – General Characteristics & Properties – Processing Behaviour and applications of Polyvinyl chloride & Chlorinated Polyvinyl chloride. Acrylonitrile Butadiene Styrene . Polypropylene (Homo & Copolymer). Polyvinyl Acetate. High Impact Polystyrene. 5. LED and thermister & zenerdiode. Dhanpat Rai Publications. Study of microprocessor. Measurement using CRO and megger. 4. 2. 3. Charactertics of transistor. 2.Chand & Publications 2. 6. 7. Principles of Electrical and Electronics Engineering by V. Construction of bridge rectifier. Verification of Logic gates. Sanjeev Gupta. 2. 4. 27 DPT SYLLABUS . 8. Power measurement in a single phase circuit. Text / Reference Books 1. microcontroller & drives. S.Mehta. Electronics Engineering Lab (20 Hours) 1. 6. Electrical Engineering Lab (20 Hours) 1.K. Verification of series and parallel circuit. Energy measurement in a single phase circuit using lamp load.CIPET DPT SEMESTER – II GEL 205 – ELECTRICAL AND ELECTRONICS ENGINEERING LAB (40 Hours) 1. 5. Load test on a single phase transformer. Study of DC & AC machine starters. Load test on a single phase induction motor. Charactertics of PN junction diode. Electronic Devices and Circuits. 7. Study of measuring instruments – Ammeter – Volt meter – Watt meter etc. 3. Determination of unknown resistance by Ohm’s Law. Charactertics of Photo Diode. Connectors. Study of Half wave / Full wave rectifier. Switches. 8. Sockets etc. 3. Study and Usage of Various Electrical Tools & Instruments like Voltmeter. thermal fuse. Multimeter (Analogue and Digital). Lubrication.CIPET DPT SEMESTER – II PTL 203 – UTILITIES & SERVICE EQUIPMENTS LAB (80 Hours) 1. Study of heat exchangers in Moulding Machine. 15. Study and Identification of common Electrical materials such as Wires. Control Valves and Simple Hydraulic Circuits for Lifting Tackle. Study of different types of heater used in plastics processing Machinery using Voltmeter & Ammeter find out the unknown wattage of heater. Safety Features. Neutral and Earth pits. Hydraulic Pressure Control and Flow Control. Working of 4/2. Hydraulic Piping and Coupling. Study of Air Compressor Elements. MCCB. Hydraulic Valves – Different Types. 7. Study of Hydraulic Pumps . over and under current relays. 13. 4. Plugs. Study of FRL unit and Air Dryer in Pneumatic System & Hopper Drier. 12. 18. Identification of phase. contactors. 2/2 & 4/3 directional control valve in Single & Double Acting Cylinders. Drive Mechanism. Hydraulic Accumulators. and Different types of switches. 14. 6. Safety and Trouble Shooting. single/multiple miniature circuit breakers. slow acting/fast acting fuse. Study of Single Phase and Three Phase power supply. 5. Fuses. Ammeter. 11. Motors– Accumulators. Cables. Cartridge fuse. Various types of protective devices such as: Wire Fuse. 9.Hot Oil Circulators. 17. laying of three-phase wiring for an Electric Motor or any other three phase machine. Study of Chilling Plant/Cooling Tower. 16. Safety Features. Study of Servo Voltage Stabilizer. Calculation of power and energy consumption. 28 DPT SYLLABUS . Study of Mould Heating . Study of Electrical safety Measures & Demonstration about use of protective devices. 2. Importance of three phase wiring and its effectiveness. HRC fuse. Hydraulic Press. Wattmeter & Energy Meter & Meg ohm meter 10. Manual Pump. Study of Fluorescent lamp and CFL. Drilling and Tapping. Pocket Milling. Slot Grinding. Parting and Grooving Tools. work holding device. 29 DPT SYLLABUS . Cutting Tools & Tool holding device. Plain Surface Grinding.WORKSHOP PRACTICES – II Workshop Safety (160 Hours) (10 Hours) General shop floor safety. Plain turning and Step turning. Plain surface Milling. Slot Milling.principal parts. Plumbing (10 Hours) Pipe cutting and Thread cutting practice. Drilling and Reaming. Cutting Tools & Tool holding device. Practice on Surface Grinding Machine (30 Hours) Familiarization with Grinding Machine . Form Tools. Drilling and Reaming. Boring and counter boring.joint. Taper turning.Principal parts. Thread cutting and knurling. Practice on Lathe (40 Hours) Familiarization with lathes. Elbow joint.CIPET DPT SEMESTER – II PTL 204 . Practice on Drilling Machine (20 Hours) Familiarization with Drilling Machine . work holding device.Principal parts. Marking and Punching the layout. work holding device. Cutting tools & tool holding device. Angular Surface Grinding. Coupling joint. Thread Cutting Tools. work holding device. grinding wheels.Single point and Knife tools.Principal parts. T . Counter boring and Counter sinking. safety on fitting bench and safety on machines. handling of materials Pedestal Grinding (20 Hours) Sharpening of Cutting Tools . Practice on Milling Machine (30 Hours) Familiarization with Milling Machine . Unit – IV Bio-degradable Plastics & Bio plastics (10 Hours) Overview of Plastics degradation . Polyamide (PA6. Note: Minimum of one assignment and one periodical test is mandatory from each unit. Polyarylsulphone. Polyimide.preparation of alloys & blends . Liquid Crystal Polymers.A. Polyether Ether Ketone. 2. PA610. Polyphenylene Oxide.CIPET DPT SEMESTER – II PT 301 – PLASTICS MATERIALS – II (80 Hours) Unit – I (30 Hours) Engineering Plastics Sources of Raw Materials – Method of Manufacture – General Characteristics & Properties – Processing Behaviour and applications of Engineering Plastics Polyoxymethylene. Thermoplastics Polyurethane Unit – II Speciality Plastics (30 Hours) Sources of Raw Materials – Method of Manufacture – General Characteristics & Properties – Processing Behaviour and applications of Polysulphone. Polyvinyl fluoride.Natural Bio-degradable Polymers . PBT).Synthetic Biodegradable Polymers . Text/ Reference Books 1. PA12 and PA46). UHMWHDPE. Poly Carbonate .. Brydson. Plastics Materials – J. Unit – III Polymer Blends & Alloys (10 Hours) Introduction to polymer blends & alloys . Polyphenylene sulphide. Polytetrafluoroethylene. PA11. PA66. Polyvinylidene fluoride. Athalye.Water soluble Polymers.Definitions and nomenclature .reasons for making polymer blend . Polyamideimide.S.economy of blending. Plastic Materials Hand Book – A.how to select blend components . Polyesters (PET. 30 DPT SYLLABUS . Polyether Ketone. shark skin.Heating System .Clamping system .Parts and its functions .Types of Machines – Construction . 31 DPT SYLLABUS .Tubes and pipes.Orientation – Process Advantage of Plastics over Conventional Materials.downstream equipments .process .Dimensional Control .Moulding Record Trouble Shooting .Material recommendation .Wire & Cable Coating / Lamination.classification of extruders . Twin screw extruder . melt fracture & bambooing.Three Plate Mould Cavity & Core finishing – Gate Types .hopper loading devices . Unit – II Injection Moulding Process (24 Hours) Basic Process Principle .Description and Limitation .CIPET DPT SEMESTER – III PT 302 – PLASTICS PROCESSING TECHNOLOGY – I (80 Hours) Unit – I (8 Hours) Introduction Basic Principles of Melt Processing of Thermoplastics – Effect of Polymer Properties on Processing .Sheets .dies for producing products such as .Processing Flow Chart . Unit – III Extrusion (16 Hours) Introduction .Ejection system – Back Pressure .types .Processing of Thermoset Plastics .Box strapping .Mono filaments .film .Types of Injection Moulds .output and factors affecting output-heating & cooling systems breaker plate .Start-up and shut down procedure .specification screw nomenclature .merits & demerits .Selecting a Process – Degradation .blow film.Different Types of Processes .Purging .Machine rating and Specification .Process.Drooling - Nozzle Type . corrugated pipes .Microprocessor controlled Injection Moulding Machine.screw & hopper cooling-die entry effects and die exit instabilities .Suck back .Drying equipments .Introduction to Troubleshooting .L/D ratio. compression ratio-back pressure .Shrinkage – Annealing .screen pack & its functions .Runner – Hot Runner Mould –Insulated Runner Mould system.Rheology of Ideal Fluids and Polymers – Newtonian & Non-Newtonian fluids . machinery .Vented barrel extruder .single screw extruder .principles .Type of Screw and its function . cast film .types of screws .principle .Process variables - Moulding cycle .Thermal Behavior of Polymer Melt .Operation procedure .factors governing back pressure .Two Plate Mould .Injection Moulding of Thermosetting Materials – Automation . Unit – V Compression Moulding & Transfer Moulding (16 Hours) Principle – Process . Text / Reference Books 1.Trouble Shooting .Heating Requirements – Faults.Design guideline for product performance & Appearance – Dies construction . Plastics Processing Data Hand Book – D.V. Plastics Materials & Processing – Brent Strong.Moulding of Thermoplastic & Thermoset Material.Material requirement – Specification .Mould venting -Faults .Mould Heating & Cooling System .Flow Characters & Curing Time .Machine & Mould used .Part trimming & handling – blowing the parison . Rosato. Causes & Remedies Comparison of Compression Moulding with Transfer Moulding.Preforms & Preheating Techniques .Material Recommendation . 32 DPT SYLLABUS .Press Capacity Types of Transfer molding .CIPET Unit – IV Blow Moulding (16 Hours) Basic principles – Process .Bulk factor Moulding powder .Melt Behavior – Clamping . 4.Process Variables .Flash Mould Positive mould . 2. 3.Cycle time – Limitation . Note: Minimum of one assignment and one periodical test is mandatory from each unit.Semi Positive mould .machine features . Principles of Transfer Moulding .Machine Specification .Types of Blow Moulding Processing parameters . Injection Moulding Theory & Practice – Rubin.Types of Processes .Heating & cooling system .Parison Programming .Moulding cycle .Causes & Remedies. Irvin. Plastics Engineering Hand Book – Socity of Plastic Industry Inc. Text Book on Fundamentals of Plastics Testing . Identification of plastics by simple tests .CIPET DPT SEMESTER – III PT 303 – PLASTICS TESTING – I (80 Hours) Unit – I Concepts of Testing & Identification of Plastics (20 Hours) Basic concepts of testing . Bulk Factor. Density by Density-gradient column Particle size by sieve analysis and moisture content analysis Unit – II Material Characterization (16 Hours) Introduction Melt Flow index – Viscosity – Dilute Solution Viscosity – Material Characterization Tests for Thermosets – Apparent (bulk) Density.Specification and Standards . Plastics Testing Technology Hand Book – Shah Vishu 3.Tear resistance .Creep and Stress relaxation Unit – IV Thermal Properties (16 Hours) Introduction – Short Term Tests – Determination of Heat Distortion Temperature (HDT).Flexural properties . 33 DPT SYLLABUS .Shear properties .National and International Standards .Density .Pre-conditioning and test atmosphere.K.Chemical tests.Test specimen preparation .Abrasion resistance – Frictional properties Long-term Mechanical Properties . Cup & Spiral Flow Test.Melting point Solubility test . (Dr.Impact properties .Nayak 2..Hardness . Simple Methods for Identification of Plastics – Dietrich Braun Note: Minimum of one assignment and one periodical test is mandatory from each unit. Dynamic Viscosity (Brook field viscometer) Unit – III Mechanical Properties (28 Hours) Short-term Mechanical Properties: Tensile properties .Prof.Flame test . Vicat Softening Temperature (VST) – Long Term Heat Resistant Tests – Thermal Conductivity – Thermal Expansion – Brittleness Temperature Text / Reference Books 1.Compressive properties .Visual examination .) S. Bowels for micro wave ovens). Text / Reference Books 1.Blowing agents Flame Retardants .Impact Modifiers .Technological Requirements .Evaluation and functions of additives.Specifications .Ribbon blender Planetary mixers .Lubricants . Note: Minimum of one assignment and one periodical test is mandatory from each unit. Feeding Bottle.Chemistry and Mechanism Selection Criteria .Slip and Anti-block agents . Usage of plastics in major industries like Agriculture.Single Screw extruder .Operating characteristics . Medical and Furniture etc.Two roll mill .Machine construction . Hand Book on Plastics Additives. Electrical.General objectives .Anti-static and Conductive additives . 34 DPT SYLLABUS .Fillers and reinforcements .Plasticizers . Electronics and Telecommunications.g.Twin Screw extruders Unit – V Plastics for Product applications (8 Hours) Principles of Material selection.General effect on Properties ..J. 2.Method of incorporation of additives into polymer materials.Case studies on material suitability (e. Brydson.Colourants Additives for Recycling .Process control systems and working details of Batch mixers and continuous mixers . Nano fillers Unit – III Compounding Techniques (12 Hours) Selection of Polymers and Compounding ingredients . Plastic Materials . Building. Unit – II Additives (16 Hours) Antioxidants . Transport.High speed mixer .Stabilizers (Heat & UV) .Processing aids . Packaging.Banbury Mixer .Classification . Principles . consideration of conventional materials competitive with plastics .CIPET DPT SEMESTER – III PT 304 – ADDITIVES & COMPOUNDING (60 Hours) Unit – I (8 Hours) Introduction to Additives Introduction . Unit – IV Compounding Equipments (16 Hours) Mixing and mixing equipments.possibilities and limitations of mixing and compounding . Plastics Gears.Nucleating agents .A. cycle time analysis . PP-05 30 (ii) Die-centering practice. *One test may be conducted in the middle of the Semester and the other one at the end of the Semester followed by Viva-Voce. Blowing requirement. Recording the observation and results in practical record book. Moulding Conditions. Blow moulding Hand operated Scrap Grinding (260 Hours) Two practical test on Plastic Processing Lab VIVA-VOCE 4 Hours Per Test 2 Hours * Practical exercises on operation of machines shall be done as per the operating manual instruction of the respective machines.. Operating Principles. Hopper. machine specification observation and recording. shot capacity definition. (ii) Operation-practice with different materials with different sizes and output study in Kg/hour for different materials. 35 DPT SYLLABUS . line diagram of machine. PP-04 30 (i) Study of hand Blow Moulding machines. (iii) Operation practice to produce moulding on different hand injection moulds. Parts & Functions. No. of Hours PP-01 35 PP-02 35 PP-03 30 (ii) Operating principle of hand compression press. study of parts & function. specification of machine. Types of heating. operation practice on different compression moulds. 1 2 3 4 Name of M/c/ Equipment/ Mould Hand Operated Injection Moulding Machine Description of Practical Exercise to be done* Exercise Code No. mould setting-procedure & parameter setting. No. (i) Machine study in IRO. Nozzle. Rack & Pinion Barrel etc. specification of machine.procedure of operation and observations. Torpedo. Study of parison-die with sketch. PP-06 30 PP-07 30 PP-08 30 (i) Safety precautions to be taken in Shop floor (ii) Study of machine in Idle-Run Observation (IRO). operation of hand blow machines to produce components observations.CIPET DPT SEMESTER – III PTL 305 – PLASTICS PROCESSING LAB – I Sl. Compression (i) Study of hand compression moulding moulding – machine in IRO free sketch of parts & study of Hand part function. Free Sketch of Machine parts e. free-sketch of M/c with parts & study of part function. comparison of compression operated moulding machine with injection moulding machine Compression moulding processes.g. Identification of Plastics by Simple methods Primary Tests – Elemental Analysis – Confirmation Tests 100 2. Determination of Dilute Solution Viscosity 10 12. No. Determination of Linear Shrinkage and Shrinkage on Transverse Direction 10 9. of Hrs. Determination of Density by Displacement Method 10 3. Determination of Filler Content 10 5. (200 Hours) Name of Exercise No. Determination of Rate of Burning 10 11. 1. Determination of Carbon Black Content and Dispersion 10 10.CIPET DPT SEMESTER – III PTL 306 – PLASTICS TESTING LAB – I S. Determination of Volatile Content 05 7. Determination of K-value for PVC resin 10 36 DPT SYLLABUS . Determination of Ash Content and Loss on Ignition 10 8. Determination of Moisture Content 05 6. Determination of Melting Point 10 4. design principles . internal undercuts . auxiliary ram transfer mould. displacement moulds.concept of design .Two plate mould .Clamping Force .determination of economical number of cavities – mould standards bolsters . tooling aspects on product design – process variables Vs product design . Plastics Product Design Engineering – Dubois H. Mould Cooling . clamping force.Die Land Design Sizing die design . Runner design / Feed systems Note: Minimum of one assignment and one periodical test is mandatory from each unit.Stack Moulds .standard mould parts . R. compression pressure. Injection Mould Design for Thermoplastics – Pye.gate balancing – ejection .delayed action .Mould venting. heating system.pinch off design . transfer pot design.types of moulds . Unit – II Injection Mould Design (26 Hours) Mould design concepts . clamping force. projected area.Construction of extrusion dies . Design of other Moulds-Thermoforming-vacumm forming-rotational mould RIM moulds Text / Reference Books 1. positive.Mould Alignment. 3.parting line mould elements . projected area. Types of Injection Moulds . life.mould design check list. transfer pressure. of impression by technological method. aesthetics. design of sprue runner and gate. Hot runner moulds Split moulds .cost reduction through product design concepts . no.Parison Design .blown film . semi-positive type.split cores .Parting Line .CIPET DPT SEMESTER – IV PT 401 – Fundamentals of Plastics Product And Mould Design (80 Hours) Unit – I Product Design (20 Hours) Product Design Concepts – shape and size.construction of core and cavities . types of heaters.pipe .flat film .Die geometry .Wire Coating and Co-Extrusion Dies. Unit – IV (14 Hours) Blow Mould Design : Types of Blow Moulds .sheet . pot design. Transfer Mould Design .Extrusion . types of loading chambers. bulk factor.die swell .Injection and Stretch Blow Moulds . integral pot transfer mould. Unit – III Compression Mould Design (20 Hours) Types of compression moulds. 37 DPT SYLLABUS . W.Blow Ratio . heat loss.Types of transfer moulds.Side Gated – Three Plate Moulds .mould alignment . open flash. Technical Manual on Plastics Mould Design – CIPET 2.Multi Day Light Moulds. 4. function.. advantages and disadvantages of transfer mould .hinges . flash thickness.internal and external. heat requirement & heater capacity.Introduction .internal undercut . Methodical approach to mould design .side openings .mould cooling .Direct Sprue injection .ancillary parts of the mould.design of external.product design thumb rules for plastics .profile .design related calculations.threaded inserts .split cavities .position of gate . G.types of ejections . pressure pad design.Single Impression Multi Impression .assembly through resilience properties . Extrusion Die Design -Principles of Extrusion .cam track actuation hydraulic core pulling devices .case studies.external undercut . machining.Heating System .FRP processing methods .Dual sheet forming . 2.Forming of Disposal Cups & tumbler .Matched die forming . Unit – II Thermoforming (24 Hours) Basic principles – Advantages .Refrigerator Panel & Automobile Body – Faults . Unit . Note: Minimum of one assignment and one periodical test is mandatory from each unit. spray up method vacuum bag and pressure bag moulding. Compression Moulding – Iyesaw.hand layup.Materials used . casting.Mould Material . Application of Rotational Moulding .Thermoforming machine – Single Stage .Drape forming .wall thickness control . Technical Manual on Plastics Processing – CIPET Plastics Engineering Hand Book – Society of Plastics Industry Inc.Metalizing Printing & Painting etc . A.Plug-assist-forming .Thickness Control Types of Forming – Vacuum Forming – Free Forming .Charge size .V Secondary Processes (16 Hours) Powder coating.Causes and Remedies .Snap back forming .Roll Bending .Types of heating .Type of machine Process variables .Advantages over extrusion .Types of Calender Rolls . joining of plastics . matched die moulding.Packaging Machine .Sheet fed m/c . Unit – III Calendering (12 Hours) Process Description .Heating and Cooling system Process requirement for the moulding of water tank .Causes & Remedies.Post moulding operations.Finishing – Trouble Shooting.Multi Stage . Unit – IV Fibre Reinforced Plastics (FRP) (16 Hours) Introduction .Material Selection .Ejection and Finishing – Fault . Assembly techniques.Dust Bin etc.Skin & Blister pack forming . 3.CIPET DPT SEMESTER – IV PT 402 – PLASTICS PROCESSING TECHNOLOGY – II (80 Hours) Unit – I (12 Hours) Rotational Moulding Basic principle . filament winding.Decoration of plastics .Merits and Demerits of Rotational Moulding Process. centrifugal casting.Material selection and Estimation through trial analysis .Drape forming . Plastics Materials & Processing – Strong A Brent. pultrusion.I. 38 DPT SYLLABUS . 4.process variables . In mould labeling Text / Reference Books 1.Winding Types and Method .contact moulding .Complete Description of Calendering line with their function – Heating & Cooling System . (Dr. Unit – IV (12 Hours) Product Testing Plastics Pipes – Films – Woven sacks – Water Tanks – Containers & Plastic Foams.Photo-elastic properties Colour measurements and Gloss.Clarity and Haze . Unit – II (16 Hours) Chemical Properties Introduction – Immersion test – Stain Resistance of Plastics – Environmental Stress Cracking Resistance (ESCR).Arc resistance .Prof.Dielectric constant and Dissipation factor .Luminous transmittance . Text Book on Fundamentals of Plastics Testing .Description of current test methods.CIPET DPT SEMESTER – IV PT 403 – PLASTICS TESTING – II (60 Hours) Unit – I (20 Hours) Electrical & Optical Properties Dielectric strength .) S. Plastics Testing Technology Hand Book – Shah Vishu Note: Minimum of one assignment and one periodical test is mandatory from each unit. Refractive index .Insulation resistance Volume and Surface resistivity . Bio-degradability Testing Test methods and standards for bio-degradable plastics . Nayak 2.K. Text / Reference Books 1. Unit – III (12 Hours) Weathering Properties Introduction – environmental factors affecting plastics – Accelerated weathering tests – outdoor weathering of plastics – Resistance of plastics to biological systems.Antistatic tests.Criteria used in evaluation of biodegradable plastics . 39 DPT SYLLABUS . Flammability Introduction – Flammability Test – Ignition Properties – Oxygen Index Test – Flammability of Cellular Plastics – Smoke Density Test – UL90 Flammability Test. Filament Winding – Closed Mould Process – Centrifugal Casting. Jute. Linen. Spray-up. Bag Moulding. Coir. UF. Continuous Process – High Pressure laminates – Pultrusion Process. Carbon Fiber . Banana fibre properties and applications Synthetic Fibers : Glass Fiber . Bulk Moulding Compound. 40 DPT SYLLABUS . Vegetable Fiber. Advanced Polymer Composites – Borz Jang. Resin Injection. Technical Manual on Plastic Processing – CIPET. Unit – II Reinforcements and additives (16 Hours) Fillers & Reinforcement for composites – Natural Fiber – Cellulose. 3. Nylon-6. Note: Minimum of one assignment and one periodical test is mandatory from each unit. Unit – IV Applications of Composites (8 Hours) Application of Composites in Aerospace – Automobiles – Building & Construction – Wind Power Generation – Electrical & Electronics – Defence – sports and medical Text / Reference Books 1. Composite Polymeric Materials – Sheldon. Metallic Fiber Properties & Applications – Coupling Agents – Curing Agents – Lubricants – Plasticizer & Nano Filler. FRP Manufacturing Process – Philip Ball.CIPET DPT SEMESTER – IV PT 404 – POLYMER COMPOSITES AND APPLICATIONS (60 Hours) Unit – I (16 Hours) Introduction to Composites Definition – Advantages – Raw Material – Matrix – Reinforcements – Properties of Polymer Matrix . 5. Polymeric Fiber . 4. 2.Thermoplastics Materials such as Polypropylene. Sheet Moulding Compound – Open Mould Process – Hand Layup. 11 & 12 – Polybutylene Terephthalate (PBT) – Polycarbonate (PC) – Polyoxymethylene (POM) – Polyphenylene Sulphide (PPS) – Vinyl Plastics & Thermoset Plastics such as PF. 610. 66. FRP Technology – Weathehead. Unit – III Composite Processing Methods (20 Hours) Composite Processing . Aramide Fiber. MF – Unsaturated Polyester Resin – Alkyd Resin – Epoxy Resin – Polyimide Resin – Polyurethane & Silicon.Injection – Dough Moulding Compound. Practice on operation of compression & Transfer moulds with thermoset materials. *One test may be conducted in the middle of the Semester and the other one at the end of the Semester followed by Viva-Voce. Practice by trainees to remove & fix Parison die to produce an appropriate Parison for blowing. ejector-stroke etc. Study of the machine parts & function from screw drive to the caterpillar. Two practical test on Plastic Processing Lab VIVA-VOCE Exercise Code No. type of mould clamping arrangement available on Machine-Platen. Temperature on different zones. No. No. Mould clamping on machines. observations of process parameters & Procedure to be recorded. cycle-time analysis. defects. operation-practice on different moulds. clamping force. operation-practice on different Compression & Transfer Moulds. observation & procedure of startup & shut down of machine. 1 2 Name of M/c Equipment/ Mould Injection Moulding Semi Automatic Extrusion Processes 3 Compression & Transfer mouldingSemi auto & Automatic 4 BlowMoulding Semi Auto & Automatic (240 Hours) Description of practical exercise to be done* (i) Safety precautions to be taken in Shop floor (ii) Study of semi automatic Injection moulding machines of all types. Parameter setting. & procedure of operation of machine. Method of mould fixing & Parison-die setting on machine. Winder speed. Technical specification of machine. Study of different types of extrusion process. their parts and parts-function. Free sketch of machines. Nip-roller speed.CIPET DPT SEMESTER – IV PTL 405 – PLASTICS PROCESSING LAB – II Sl. (iii) Operation of Pneumatic & Hydraulic type of Semi automatic Injection moulding machines. Safety precautions. type of blowing systems. Procedure for setting up of parameters & operation practice in running the machine to produce Pipe/ tube/ Film. technical specification of machines. Methodology & Practice by trainees to fix the Blown film die on M/c. machines specifications. List of products manufactured by Extrusion process. Analysis of cycle-time. (i) Study of extruders . process-faults & remedies. (ii) Procedure for setting up of process-parameters eg. Practice of Die setting on the machine. Setting up procedure for operation of machine. causes & remedies. Cycle-time analysis. Familiarisation with control-switches/valves on the machine. of Hours PP-09 40 PP-10 30 PP-11 30 PP-12 40 PP-13 40 PP-14 40 8 Hours Per Test 4 Hours 240 * Practical Exercises on operation of machines shall be done as per the operating-manual instruction of the respective M/cs. Comparative study of Pneumatic type & Hydraulic type of machines operating principles of machines with nomenclature of parts. screw speed. Control of cooling-Air on bubble. Analysis of product defects & remedies. on continuous basis. Blow ratio. to produce components in different moulds. Familiarization of Die-parts & their function. Machine-setting Procedure. Parameter Setting Procedure. 41 DPT SYLLABUS . Practice of operating machine to produce different sizes of blown film. curing time. Operation of machine by setting the optimum temperature. Mould clamping procedure on machine. Determination of Limiting Oxygen Index 17. Determination of Arc Resistance 19. Determination of Dielectric Strength 20. Determination of Flexural Properties 10 8. No. Determination of Clarity &Haze 11. Barcol Hardness) Determination of Melt Flow Index 13. Determination of Tensile Properties 10 7. Determination of Izod & Charpy Impact Strength 10 10 Determination of Dart Impact Resistance of Plastic Films & 10. 10 Sheets 12.CIPET DPT SEMESTER – IV PTL 406 – PLASTICS TESTING LAB – II (160 Hours) S. Specimen Preparation by Compression Moulding 10 3. Determination of Rate of Burning 16. 10 10 20 10 10 10 42 DPT SYLLABUS . Determination of Volume Resistivity & Surface Resistivity 18. Rockwell Hardness. Specimen Preparation by Cutting 4. Specimen Preparation by Injection Moulding 10 2. Determination of Hardness (Shore – A & D. Determination of Vicat Softening Temperature 15. Hot Roll Milling for Melt Mixing 10 6. of Hours Name of Exercise 1. Determination of Heat Distortion Temperature 14. Specimen Preparation by Punching 5. Determination of Compressive Properties 10 9. No. of Hours 1. Design of Mould Elements / Standard Mould Base 08 3.CIPET DPT SEMESTER – IV PTL 407 – CAD LAB S. Hand Injection Mould Design 04 2. Mould Design for Internal Undercuts 16 8. Multi-impression Two Plate Mould 08 5. Single Impression Two Plate Mould 08 4. Split Mould Design 16 7. Mid Term Test 04 Total 43 80 DPT SYLLABUS . (80 Hours) Name of the Exercise No. No. Three Plate Mould (Multi-impression) 16 6. Merits & Demerits . fibre spinning Text / Reference Books 1.high pressure foam – Sandwich Moulding – Thin Wall Product Moulding All Electric Injection Moulding Machines .Process optimization . O. Multi-layer films. Automatic Material loading Unit – II Advanced Blow Moulding Process (24 Hours) Classification of Advanced Blow Moulding Processes . Technical Manual on Plastics Processing – CIPET. Total Quality Process Control for Injection Molding.Down stream equipments Dies and applications.CIPET DPT SEMESTER – V PT 501 – ADVANCED PLASTICS PROCESSING (80 Hours) Unit – I Specialized Injection Moulding Process (28 Hours) Advanced Microprocessor Controlled Machines . 4.IV: Textile processing (8 hrs) Polymer processing for textiles.Liquid Injection Moulding – Lost Core Moulding – Structural Foam Moulding – Low Pressure foam .Tie bar less Injection Moulding. co-extruded sheets. melt blow . Jr. Unit – III Advanced Extrusion Process (20 Hours) Profile Extrusion . 2. M. Automated Conveyor system. Corrugated pipes. 2nd Edition.Co-Injection Moulding Two Colour Injection Moulding .Material . Poor Jr. needle punching.Double Wall Blow Moulding Multi-layer Blow Moulding. Joseph Gordon. Note: Minimum of one assignment and one periodical test is mandatory from each unit.Accumulator Blow Moulding .Process . Pipes. Plastics Engineering Hand Book – Society of Plastics Industry Inc..Water Assisted Moulding Reaction Injection Moulding . 44 DPT SYLLABUS . Unit . & Frank J.Stretch Blow Moulding – Preforms – Extrusion Stretch Blow Moulding – Injection Stretch Blow Moulding – Principles and Operation – Forced Extrusion . 3.Gas Assisted Moulding . Introduction to Nano Technology – Charles P. Filters. Moving parts maintenance Unit IV (20 Hours) Hydraulics Pumps – Gear pump. Gear Boxes. filtration – Transmission system i. Hydraulic Actuators. 45 DPT SYLLABUS . Factors to be considered for Installation / Erection and Commissioning of Plastics Processing & Testing Machinery. Piston Pump. Parts of Screw & Barrel clearance between screw and barrel. and Thermocouples. Variable Speed Motors.Central Lubrication System . Preventive Maintenance. Manuals on Hydraulics & Pneumatics – Vickers. Thrust Bearing Unit. Maintenance of Starter. Chains . Break valve. Schedule Maintenance. Barrel. Heaters (mica and ceramic type) Unit – III Mechanical (12 Hours) Screw.e. General Method of Alignments and Leveling. Predictive Maintenance. Relays. Temperature Controllers.Rings .CIPET DPT SEMESTER – V PT 502 – MAINTENANCE OF PLASTICS PROCESSING & TESTING EQUIPMENTS (60 Hours) Unit – I Introduction to Maintenance (8 Hours) Importance and Objectives of Maintenance. Valve counter balance. Study of safety rules and regulations Unit – II (20 Hours) Electrical Repair and maintenance of the electrical equipments – Electrical induction motors (slip ring motors and squirrel cage motors). Text / Reference Book 1. Breakdown Maintenance. Maintenance Planning. Relief Valve. Mill roll – platens flatness measurements. Platen parallelism measurement . Radial / Axial Pump and Screw Pump – Valves. Oil seals. Pressure Reducing Valve . their characteristics and speed control. Hydraulic Motors. Non return valve. O . Oil quality monitoring. Throttle Valve – Solenoid Valves. Note: Minimum of one assignment and one periodical test is mandatory from each unit. V-belts. Valve sequences.PLC system used in plastics processing & Testing Machineries. Compressors. Gears. Calendar roll. Circuit Breakers (Air Circuit Breakers and Miniature Circuit Breakers) Limit Switches & Timers. Grinding (Surface. Manufacturing of various mould elements.Special Machine Tools Introduction to Special Machine Tools .History sheets .Maintenance Frequency .Preventive maintenance Mould Removing. Electrical Discharge Machining (EDM) – Working Principle – Cutting Tools used in Mould manufacturing and maintenance. Methods of Polishing .MOULD MANUFACTURING (80 Hours) Unit – I (12 Hours) Material for Moulds Mould Steel Requirement – Characteristics – Alloying Elements – Material Selection for Different Parts of the Mould – Non Ferrous Materials – Aluminum . 7. Injection Moulds. 8. Note: Minimum of one assignment and one periodical test is mandatory from each unit. Text / Reference Books 1.Suggested Tools available for proper tool maintenance . Cylindrical).Jig Boring Machine.Ejection System Assembly . Sprue Bush . Shaping. Cleaning and Storage.Tool Materials.Copper – Bronze – Beryllium Copper – heat treatment and its significance in Mould manufacturing.K. Production Technology . Injection Mould Design –Pye R.Conventional methods Introduction of mould parts and manufacturing. V. Unit – V (12 Hours) Mould Maintenance Mould Maintenance – Purpose – Scope – Responsibility .Instruction Manual. Unit .Final Inspection . Planning. Sors. Study of various machining operations -Turning.CIPET DPT SEMESTER – V PT 503 . 46 DPT SYLLABUS .Aspects of Upkeep and Maintenance of Moulds .W. Elements of Workshop Technology-S. Sharma Pub: S. Unit – III (24 Hours) Mould Making Techniques .C.Application of CNC machines for mould making and maintenance. Cutting Tools .Fitting of Locating Ring and carrier bar. Cavity Insert.K.Er. 6. Pentograph.Types . 3. Chand and Co.J Chapman. Drilling. Workshop Technology.Break Down Maintenance . wire cut and applications Introduction of CNC Machines . Mould Assembly .Maintenance list . . 4.K Hajra Choudhury. Mould Making Hand Book. Plastics Moulds and Dies. Volume I & II – W. Different types of machines used.I. Stoeckert.Blue Matching and Die Spotting-Venting .Definition of Surface Roughness. Milling (Horizontal / Vertical).R.P. Effect of Mold Materials on Polishability.IV (20 Hours) Mould Polishing & Assembly Polishing Technology in Mold Making . Types of Polishing Tools.Basic Information on Ultra Sonic Polishing – Principles of Electro Deposition in Damaged Molding Surfaces / Protective Coating.Fitting and Assembly of various Mould Elements.G.Factors for Physical Mould Life .Hajra Choudhury & A.Core Insert. Production Technology .D.Check list for Mould Assembly . Basics of Polishing Technology. Jain.Specification sheets .A. 5. 2. Unit – II (12 Hours) Mould Making Techniques . . methodology for screen preparation. plate. 1. Mechanical joining of plastic parts by bolting. type of inks used. threading etc. bag sealing. Clamping system. chairs etc. mould clamping practice on the machine. cooling. start-up procedure. Sealing. Process Principle & sequence of operation. Familiarization of screen printing process. No. cycle-time analysis. Sequence of process operation in Hand lay-up process. Raw materials used & loading. Pressure Forming) Study of process principle. mould material & making. type of nozzle used in machine etc. type of material used. processing-defects & remedies. ScreenPrinting. Machine type. Familiarization with the machine controls for operation. trimming and finishing. Operation of Machine in Hand. PlasticsCoating. PP-19 30 4. Comparison of process with blow moulding & other processes. Operation practice for hand lay-up process for producing FRP products like helmet. use of different plastics materials for moulding & comparison. safety precautions. observations of all parameters. Principle of coating process. Mould maintenance & storage Study of types of resins. Cycle-time analysis. Fibres & additives used in the process. observation on Cycletime. Study of Mould & its maintenance FRP Process Study of different types of moulds & Dies-injection . coating equipments. Thermoformig (Vacuum Forming. PP-18 20 3. Mould & Tools on shop floor Idle-Run Observation (IRO) & study of injection unit. heating &vacuum system. inserts. type of moulds & material used. moulding faults analysis for causes and remedies. material selection & equipment requirement. Process control knobs. Name of M/c/ Equipment/ Mould Automatic Injection Moulding Machine (300 Hours) Exercise Code No. shut-down procedure. 47 DPT SYLLABUS Remarks . sketch of machine platens. Solvent cementing & mechanical joining. type of coating. Principle of operation of Heat-sealing equipments. Process parameter setting for a particular mould on the machine. Clamping unit. sequence of operation in coating. No. curing. Semi automatic and automatic-mode to produce components. of Hours Safety Precautions to be taken while handling Machine. trays. Machines operation-Practice. study of hydraulic system used in the machine. PP-14 100 Description of practical exercise to be done* 2. part ejection & finishing. Rotational Moulding Machine study in IRO. blow& compression moulds. Welding. Joining of PVC pipes and fitting with solvent cement. Precautions during the Process-defects & analysis for the remedies PP-21 40 PP-22 40 6. PP-20 30 5.CIPET DPT SEMESTER – V PTL 504 – PLASTICS PROCESSING LAB – III Sl. heating & cooling method adopted. Mounting & Clamping of plastic sheet. operation practice to produce roto moulded components. High frequency & hot gas welding & Hot stamping operation with specific reference to pipe. Operation practice by trainee. *One test may be conducted in the middle of the Semester and the other one at the end of the Semester followed by Viva-Voce. **The exercise shall be done in Tool Room Department. 48 DPT SYLLABUS . Chiller. Mould Temperature Controller. Study of ancillary Equipments Hopper Dryer. Mixer PP-23 Two practical test on Plastic Processing Lab VIVA-VOCE 20 8 Hours Per Test 4 Hours 300 *Practical exercises on operation of machines shall be done as per the operating manual instruction of the respective M/cs. Cooling Tower.CIPET 7. Testing of PET Containers for Drinking Water 20 5. Testing of PP and PC Feeding Bottle 20 6. Testing of LDPE Films 24 4. Migration Test to Stimulants 08 12. Testing of Foam 20 8. Testing of HDPE Pipes and Fittings 24 3. Testing of Irrigation Laterals & Drippers 24 10. Testing of Water Storage Tank 20 7. Testing of Vinyl Flooring 16 49 DPT SYLLABUS . No. Testing of Woven Sacks 20 11. of Hours 1. Name of Exercise No.CIPET DPT SEMESTER – V PTL 505 – PLASTICS TESTING LAB – III (240 hours) Product Testing as per BIS Standards S. Testing of FRP Products 20 9. Testing of PVC Pipes and Fittings 24 2. floatation technique. simple identification techniques. PE/PE multilayer film waste to moulded products. J S Anand 3. Solvent Separation.Energy recovery from Plastic Waste – Co-processing in cement kiln – Plastic Waste in Road Construction. Secondary. PP/HDPE woven sacks to Pots. Melt filtration and Equipment based sorting techniques. Air classification. Recycling & Plastics Waste Management – Dr. UNIT – IV Plastics Waste and Environment (8Hours) Environmental issues and Guidelines for Recycling of Plastics Wastes – Environmental legislation in India. Tertiary and quaternary techniques with examples – Fuel from Plastics Waste . Dameja Note: Minimum of one assignment and one periodical test is mandatory from each unit. Technical Manual on Plastics Processing – CIPET 2. Text / Reference Books 1. Primary. UNIT – III Machinery and Value addition (16 Hours) Process flow chart by mechanical route ..CIPET DPT SEMESTER – VI PT-601 Plastics Recycling and Waste Management (60 Hours) UNIT – I (12 Hours) Plastics Wastes and its Separation Introduction – Sources of Plastics Waste – Collection of Plastics Waste – Sorting and segregation methods viz. Environmental Engineering & Management – Suresh k. UNIT – II Plastics Waste Management Techniques (24 Hours) Plastics Recycling – 4 R & I approach – code of Practice – types of Recycling viz.Basic Mechanical recycling Plant – Additives for improving quality of recycled products – value addition in Plastics recycling viz. 50 DPT SYLLABUS . Density Separation. different types of organizational structure: . Attitudes – Nature and Dimension of Attitude.Management as an art of getting things done. Organizational Structure: Definition of organization. whom does it help. Brain storming method for solving Q. Self Esteem & Self Efficacy – Immaturity to maturity.CIPET DPT SEMESTER – VI PT 602 – INDUSTRIAL MANAGEMENT AND COSTING (60 Hours) Unit – I (16 hours) Principles of Management: Introduction . Quality Circles . characteristics. Organizing. Manpower Planning – Requirements of Manpower Planning – Factors Affecting the Manpower Planning – Job Evaluation – Steps Required for Job Evaluation – Methods for Job Evaluation – Merit Rating – Objectives and Methods – Performance Appraisal. Personality – Self Concept. Problems.PDCA. types off audits.concept. Functions of Management: Planning. Inspectors Quality Control. Objectives of Quality Planning – Quality Control: . Benefits of becoming an ISO 9000 company.C. Requirements of Quality. Planning for Quality Assurance ISO 9000 & Implementation: Concept and role of ISO 9000.Taylor’s Scientific Management. POKA –YOKE – Failure proofing. Concept of TQM and Organizational Excellence: Concept. Organization Commitments & Winning Attitude – Values & Business Ethics. Socialization Process – perception.Line Function.Concept. the link between ISO 9000 and TQM with the help of TQM Model – organization of TQM. Staffing. Unit – III (16 Hours) Behavioural Science Introduction – Behavioural Science – Organization Behavior – Individual Behavior. Function and Changing Attitude. Human Resource Management: Concept of HR Management – Development of HR Management – Components of HRD – Job Analysis – Job Description – Job Specialization . Responsibility of Quality Assurance. Definition. Training – Importance of Training – Methods of Training – Advantages of Training Unit – II (12 Hours) Quality Planning and Control: Definitions of Quality.Operator’s Quality.objectives. 51 DPT SYLLABUS . Directing.preparatory step. Management as an activity. Management as a process. what is ISO 9000. Line & Staff Organization (brief description with advantages & disadvantages). Decision making. Total Employee Involvement (TEI). elements of ISO 9000. Techniques of TQM . ten mantras of TQM. Controlling. JIT manufacturing. Quality Assurance: . Motivation and Communication. Leadership. implementation step. Total Quality Control. Quality Audit . steps for implementation of quality system . registration & certification step. Components of Attitude. Mangers Quality Control. Management and administration – Development of management theory: . S. Tax: .. procedure for registration (provisional and permanent registration) – sources of financial assistance. Job Stress – Group Dynamics.an overview of income tax – excise duty. Cost Accounting Principles & Practice – Nigamlal & Jain J. Group Behavior – Organizational Conflict. assistance for development of SSI. Note: Minimum of one assignment and one periodical test is mandatory from each unit. preparation of project report.CIPET Motivation Meaning – Need for Motivation – Theories of Motivation – Nature of Motivation. Industry – Entrepreneurship Steps required to start small scale industry. Personal Management & Industrial Relations – Davar R. Industrial Engineering Management – Khanna O. Text / Reference Books 1. 3. Standard and Marginal Costing – Break – Even Point Control Functions – Cost Reduction – Value Analysis – Cost Audit – Costing as related to mould and mouldings. C. govt. sales tax – procedure to be followed for sales tax. Profoma for Cost Estimation – Product Cost – Mould Cost – Processing Cost – Project Costing – Direct Cost – Indirect Cost – Break Even Point. Unit – IV (16 Hours) Costing Basic Principle of Costing – Direct Cost – Indirect Cost – Labour Costing – Stores Organization – Factory Overhead Costs – Costing Methods. Job Satisfaction. 2. 52 DPT SYLLABUS . P. Inter Personnel Dynamics. 53 DPT SYLLABUS . Study of D.L starters. To carry out breakdown maintenance of electrical equipments like induction motors. variable speed motors. extruder. circuit breakers used in plastics processing & testing machinery. To check the alignment and moving parts of various machinery like extrusion. Transmission systems (Transmission and distribution of power system) 9.CIPET DPT SEMESTER – VI PTL 603 – MAINTENANCE OF PLASTICS PROCESSING AND TESTING MACHINERY (120 Hours) List of Practicals 1. Positive and hydraulic actuators and motors. 7. Oil Seals. Microprocessor based injection moulding machine – Preparing maintenance charts for periodical inspection. 3. To carry out the preventive maintenance of machines like injection moulding machine. Installation and Commissioning of Plastics Processing & Testing Machines. Trouble shooting of various M/c and their remedies. 2. 10. Two Roll Mill. 14. 6. Central Lubrication System. Repair and Maintenance of Hydraulic System in machines such as Injection Moulding. blow moulding machine. 15. Study of AC/DC motors. O-rings. Compression Moulding Machine. 11. Repair and maintenance of various pumps. 4. Study of Star-delta starter used in Injection Moulding M/c. 13. 12. Blow Moulding Machines. Study of temperature control with thermocouples and timer (Digital & Analogue) 8. injection moulding machine and blow moulding machine. Study of PLC in processing & testing machines.O. Lubrication System. 5. UTM machine. The students have various aptitudes and strengths. • Industry project ********************** 54 DPT SYLLABUS . Preferably there should not be more than 3 students in a group. The project assignment can be individual assignment or a group activity. students should be asked to identify the type of project work. • Projects connected with repair and maintenance of plant and equipment. • Projects related to quality assurance.CIPET DPT SEMESTER – VI PTL 604 – PROJECT WORK (520 Hours) Project Work Project work aims at developing skills in the students where they can apply the totality of knowledge and skills gained through the course curriculum to find out a solution to the particular problem or to undertake a project. • Projects related to identification of raw material thereby reducing the wastage. The project work shall be identified in collaboration with industry may be preferred. should match the strengths of students. The students should identify or given a project assignment at least two to three months in advance. • Projects related to suggesting substitutes of the polymer being used. It is also essential that the faculty of the respective department may have a brainstorming session to identify suitable project assignments. they would like to execute. Project work. • Projects related to increasing productivity. • Any other related problems of interest of host industry. For this purpose. Each faculty member is expected to guide the project work of 5 – 6 students. • Projects related to estimation and economics of production. therefore.