1030/1230 - SERVICE1 1030/1230 - SERVICE 1 SERIAL NUMBER RECORD SERIAL NUMBER RECORD SERVICE SERVICE SERIAL NUMBER RECORD SERIAL NUMBER RECORD Record serial numbers and date of purchase in spaces provided. Serial number plate is mounted to frame behind right wheel. Record serial numbers and date of purchase in spaces provided. Serial number plate is mounted to frame behind right wheel. Date of purchase Date of purchase Serial number Serial number Engine serial number Engine serial number 2 1030/1230 - SERVICE 2 SUPPORT PROCEDURE 1030/1230 - SERVICE SUPPORT PROCEDURE SUPPORT PROCEDURE SUPPORT PROCEDURE Notify your dealer immediately of any malfunction or failure of Ditch Witch equipment. Notify your dealer immediately of any malfunction or failure of Ditch Witch equipment. Always give model, serial number, and approximate date of equipment purchase. This information should be recorded and placed on file by owner at time of purchase. Always give model, serial number, and approximate date of equipment purchase. This information should be recorded and placed on file by owner at time of purchase. Return damaged parts to dealer for inspection and warranty consideration. Return damaged parts to dealer for inspection and warranty consideration. Order genuine Ditch Witch replacement parts from your authorized Ditch Witch dealer. Use of another manufacturer’s parts may void warranty. Order genuine Ditch Witch replacement parts from your authorized Ditch Witch dealer. Use of another manufacturer’s parts may void warranty. RESOURCES RESOURCES Publications Publications Contact your Ditch Witch dealer for publications covering operation, service, and repair of your equipment. Contact your Ditch Witch dealer for publications covering operation, service, and repair of your equipment. Ditch Witch Training Ditch Witch Training For information about on-site, individualized training, contact your Ditch Witch dealer. For information about on-site, individualized training, contact your Ditch Witch dealer. 3 1030/1230 - FOREWORD 3 1030/1230 - FOREWORD FOREWORD FOREWORD This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment. This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment. Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner. Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA The descriptions and specifications in this manual are subject to change. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer. The descriptions and specifications in this manual are subject to change. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer. Thank you for buying and using Ditch Witch equipment. Thank you for buying and using Ditch Witch equipment. 2001. Pierce Airrow. Roto Witch. Jet Trac. Ditch Witch. Fluid Miser. Power Pipe. Inc. The Underground. AutoCrowd.FOREWORD Operator's Manual Operator's Manual Issue Number 4. Perry. 2001. Super Witch. Perry. Fluid Miser. and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works. Oklahoma by The Charles Machine Works. CMW. Super Witch II. 2003. and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works. Subsite.2/OP-11/04 Part Number 054-515 Part Number 054-515 Copyright 1997. Subsite. . 1999.2/OP-11/04 Issue Number 4. Inc.. Super Witch II. Inc. 2003. Power Pipe.4 1030/1230 . Ditch Witch. Jet Trac. AutoCrowd. 2004 by The Charles Machine Works. Oklahoma . PermaSoil. Modularmatic. PermaSoil.. Roto Witch. Super Witch. Pierce Airrow. . 1999. 2004 Copyright 1997.FOREWORD 4 1030/1230 . CMW. Inc. The Underground. Modularmatic. . . . . . . . . . . . . . . . . . . . . . . . . . . .CONTENTS CONTENTS 5 1030/1230 . . . . . . . . . . . . . 2 Support Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Control Console Overview . . . . . . . . . . . . . . . . 24 Safety Alerts . . . . . . . .CONTENTS CONTENTS SERVICE . . . . . . . . . . 13 Engine Controls Overview. . . . . . . . . . . . 7 OVERVIEW . . 2 Resources . . . . . . . . . . . . . . . . . . . . 24 Safety Alert Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Engine Controls Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Control Console Descriptions . . . . . . 1 Serial Number Record . . . . . 15 Accessories . . . . . . . . . . . . . . . . . . . . . . . . 17 Emergency Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Jobsite Classification . . . . . 16 Emergency Procedures . . . . . . . . . 3 OVERVIEW . . 20 Safety Alert Classifications . . . . . . . . . . . . . . . 16 Underground Hazards . . 3 FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 . . . . . . . . . . . 1 Support Procedure . . . . . . . 9 Control Console Overview . . . . . . . 1 SERVICE . . . . . . . . . . 9 Control Console Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Jobsite Classification . . . . . 10 Engine Controls Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 CONTROLS . . . . . . . . . . . . . . . 25 Safety Alerts . . . . . . . . . . . . . . . . . . . . . 14 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . 14 Engine Controls Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Resources . . . . . . . . . . . . . . . . . . . . . 15 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Underground Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1030/1230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Serial Number Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 SPECIFICATIONS . . . . . . 64 . . . . 39 Daily Inspection . .CONTENTS TRANSPORTATION . . . . . . . . . . . . . . . . 47 LUBRICATION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Startup . . . . . . . . . . . . . . . . . . . . . 43 LUBRICATION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . 64 1230 . . . . . . . . . . . . . 37 Tow . . . . . . . . . . . . . . . . . . . . . . 47 Lubrication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Trenching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 SPECIFICATIONS . . . . . . . . . . . . . . 61 1230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Lubrication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CONTENTS 6 1030/1230 . . . . . . . . . . . 37 Freewheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 OPERATION . . . . . . . . . . . . . . . 31 Tiedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 1030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Daily Inspection . . . . . . . . . . . . . . . . . 38 Tow . . . . . . . .6 1030/1230 . . . . . . . . . . . . . . . . . . . . . . . . 56 Maintenance Schedule. . 42 Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Freewheel . . . . . . . . . . . . . . . 35 Haul . . . . 31 Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . 31 Lift . . . . . . . 49 Maintenance Schedule . 38 OPERATION . 33 Tiedown . . . . . . . 39 Startup . . . . . . . . . . . . . . . . . . 61 1030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Lubrication Schedule . 43 Trenching . . 760-. The Ditch Witch 1030 and 1230 pedestrian trenchers are designed for easy. Engine 3. 30”. Color-coded controls are within easy reach of the operator. Digging boom and chain 2. make these machines flexible enough for most soil conditions. or 36” (610-. Trail wheel 2.7 1030/1230 . and the machines are balanced for easy jobsite maneuvering. The axle lock feature aids smooth. A choice of a 24”. 30”. A choice of a 24”. Trail wheel 1. Color-coded controls are within easy reach of the operator.OVERVIEW 7 1030/1230 . easy turns and straight trenching. These compact units fit through most standard yard gates. or 915-mm) digging boom. These compact units fit through most standard yard gates. The axle lock feature aids smooth. 1. make these machines flexible enough for most soil conditions. Operator station . Digging boom and chain 3. efficient use. Engine 4. along with several chain options. or 36” (610-.OVERVIEW OVERVIEW OVERVIEW The Ditch Witch 1030 and 1230 pedestrian trenchers are designed for easy. and the machines are balanced for easy jobsite maneuvering. along with several chain options. easy turns and straight trenching. Operator station 4. efficient use. or 915-mm) digging boom. 760-. OVERVIEW 8 1030/1230 .OVERVIEW .8 1030/1230 . Power switch . Speed/direction control (orange) 5. Throttle (black) 6. Bail 1. Axle lock (blue) 3.CONTROLS CONTROL CONSOLE OVERVIEW CONTROL CONSOLE OVERVIEW CONTROLS CONTROLS CONTROL CONSOLE OVERVIEW CONTROL CONSOLE OVERVIEW 1. Digging chain control (yellow) 7. Speed/direction control (orange) 4.CONTROLS 9 1030/1230 . Power switch 7. Digging chain control (yellow) 6. Digging boom control (green) 2. Digging boom control (green) 3. Axle lock (blue) 4. Bail 2.9 1030/1230 . Throttle (black) 5. • Push to lower boom.tif Digging Boom Control (Green) Digging Boom Control (Green) This lever raises or lowers digging boom when bail is engaged.eps .CONTROLS CONTROL CONSOLE DESCRIPTIONS CONTROL CONSOLE DESCRIPTIONS CONTROL CONSOLE DESCRIPTIONS CONTROL CONSOLE DESCRIPTIONS Bail Bail This start interlock control engages and disengages hydraulic system. • Push to unlock. This lever locks or unlocks axle. • Push to unlock. Use unlocked axle to manuever trencher. This lever raises or lowers digging boom when bail is engaged. • Move down into handlebar to engage. Axle Lock (Blue) Axle Lock (Blue) This lever locks or unlocks axle. • Pull to lock. This start interlock control engages and disengages hydraulic system. • Move down into handlebar to engage.tif ic1034. • Pull to lock. • Pull to raise boom. ic0127h. Use locked axle for straight trenching and driving over rough terrain.eps ic0127h. • Release to disengage.10 1030/1230 .CONTROLS 10 1030/1230 . • Release to disengage. Use locked axle for straight trenching and driving over rough terrain. ic1034. • Push to lower boom. • Pull to raise boom. Use unlocked axle to manuever trencher. tif . • Ensure control is in BAIL RELEASE (neutral) position. • Push to start digging chain. • Push to move forward.CONTROLS CONTROL CONSOLE DESCRIPTIONS CONTROL CONSOLE DESCRIPTIONS Digging Chain Control (Yellow) Digging Chain Control (Yellow) This lever starts digging chain when bail is engaged. • Move farther from center to go faster in either direction.tif ic0014c. • Return to BAIL RELEASE (neutral) to stop. • Return to BAIL RELEASE (neutral) to stop. • Ensure control is in BAIL RELEASE (neutral) position. • Push to start digging chain. • Pull to move backward. • Push to move forward.tif Speed/Direction Control (Orange) Speed/Direction Control (Orange) This lever controls unit speed and direction when bail is engaged.CONTROLS 11 1030/1230 .tif ic0013c. • Returns to neutral and digging chain stops when bail is released. • Move farther from center to go faster in either direction. • Returns to neutral and digging chain stops when bail is released. ic0013c.11 1030/1230 . ic0014c. This lever starts digging chain when bail is engaged. This lever controls unit speed and direction when bail is engaged. • Pull to move backward. and engage bail. and engage bail. Increasing engine speed also increases digging chain speed.CONTROLS 12 1030/1230 . In this position. • Turn clockwise to turn power on. • Turn counterclockwise to stop engine. This lever controls engine speed.eps ic0128h.eps Power Switch Power Switch This two-position switch controls power to the machine. .CONTROLS CONTROL CONSOLE DESCRIPTIONS CONTROL CONSOLE DESCRIPTIONS Throttle (Black) Throttle (Black) This lever controls engine speed. Increasing engine speed also increases digging chain speed. • Push down to speed engine. engine will start when rope start is pulled. • Pull up to slow engine. • Push down to speed engine. • Pull up to slow engine. • Turn counterclockwise to stop engine. This two-position switch controls power to the machine. • Turn clockwise to turn power on. engine will start when rope start is pulled.12 1030/1230 . ic0128h. In this position. Fuel shut-off valves 2.CONTROLS ENGINE CONTROLS OVERVIEW ENGINE CONTROLS OVERVIEW ENGINE CONTROLS OVERVIEW ENGINE CONTROLS OVERVIEW 1. Fuel shut-off valves 1. Pull start 13 .1030/1230 . Choke 3.CONTROLS 13 1030/1230 . Pull start 3. Choke 2. • Open before starting engine. This valve regulates air/fuel mixture. • Ensure that power switch is on and fuel shut-off valves are open. turn power switch off and check for fuel blockage or electrical system problems. Cranks engine for starting. Choke Choke This valve regulates air/fuel mixture. If engine does not start after three pulls. Close valve to help start cold engine. • Ensure that power switch is on and fuel shut-off valves are open. turn power switch off and check for fuel blockage or electrical system problems. Close valve to help start cold engine. Pull Start Pull Start Cranks engine for starting.CONTROLS 14 1030/1230 . • Pull to start engine. .CONTROLS ENGINE CONTROLS DESCRIPTIONS ENGINE CONTROLS DESCRIPTIONS ENGINE CONTROLS DESCRIPTIONS ENGINE CONTROLS DESCRIPTIONS Fuel Shut-off Valves Fuel Shut-off Valves Two valves separate fuel reservoir from engine. If engine does not start after three pulls. • Open before starting engine. Two valves separate fuel reservoir from engine.14 1030/1230 . • Close when transporting unit to or from jobsite. • Close when transporting unit to or from jobsite. • Pull to start engine. • Mark jobsite clearly and keep spectators away.15 1030/1230 . Stop operation and investigate anything that does not look or feel right. Safety videos are available from your Ditch Witch dealer.SAFETY 15 1030/1230 . and work methods for jobsite. . and individual responsibilities with all personnel before work begins. • Contact One-Call (888-258-0808) and any utility companies which do not subscribe to One-Call. If you damage a utility. • Use equipment carefully. and individual responsibilities with all personnel before work begins. • Do not operate unit where flammable gas is present. • Classify jobsite based on its hazards and use correct tools and machinery. Have all underground pipes and cables located and marked before operating equipment. maintenance. • Review jobsite hazards. • Wear personal protective equipment. and work methods for jobsite. • Mark jobsite clearly and keep spectators away. • Replace missing or damaged safety shields and safety signs. • Contact One-Call (888-258-0808) and any utility companies which do not subscribe to One-Call. or equipment use. • Wear personal protective equipment. maintenance. • Classify jobsite based on its hazards and use correct tools and machinery. safety equipment. • Complete proper training and read operator’s manual before using equipment. • Contact your Ditch Witch dealer if you have any question about operation. safety and emergency procedures. contact utility company. Have all underground pipes and cables located and marked before operating equipment. Stop operation and investigate anything that does not look or feel right. • Review jobsite hazards. safety equipment. safety and emergency procedures. • Contact your Ditch Witch dealer if you have any question about operation. contact utility company.SAFETY SAFETY SAFETY Follow these guidelines before operating any jobsite equipment: Follow these guidelines before operating any jobsite equipment: • Complete proper training and read operator’s manual before using equipment. • Use equipment carefully. If you damage a utility. • Do not operate unit where flammable gas is present. • Replace missing or damaged safety shields and safety signs. Safety videos are available from your Ditch Witch dealer. or equipment use. Contact your Ditch Witch dealer for further information. or gases • Storage tanks • Storage tanks . and exposure to hazardous materials. plug lighting kit into provided outlet. and exposure to hazardous materials. It should meet legal and regulatory requirements. a fire extinguisher should be mounted near the power unit but away from possible points of ignition. If you need additional light. If required. fire. Striking underground hazards can cause explosion. The fire extinguisher should always be classified for both oil and electric fires. liquids. electrocution. or gases • Pipes carrying other chemicals. The fire extinguisher should always be classified for both oil and electric fires.16 1030/1230 . fire. a fire extinguisher should be mounted near the power unit but away from possible points of ignition. electrocution. Hazards include: Hazards include: • Electric lines • Electric lines • Natural gas lines • Natural gas lines • Fiber optic cables • Fiber optic cables • Water lines • Water lines • Sewer lines • Sewer lines • Pipes carrying other chemicals. Lighting Kit Lighting Kit If you need additional light. It should meet legal and regulatory requirements. Contact your Ditch Witch dealer for further information. liquids. UNDERGROUND HAZARDS UNDERGROUND HAZARDS Striking underground hazards can cause explosion.SAFETY 16 1030/1230 .SAFETY ACCESSORIES ACCESSORIES ACCESSORIES ACCESSORIES Fire Extinguisher Fire Extinguisher If required. plug lighting kit into provided outlet. SAFETY 17 1030/1230 . Electric Strike Description Electric Strike Description When working near electric cables. hoses.1030/1230 . and cables will conduct electricity back to all equipment. and cables will conduct electricity back to all equipment. EMERGENCY SHUTDOWN . assume an electric strike has occurred. review emergency procedures and check that all safety precautions have been taken. • Low voltage current can injure or kill.SAFETY 17 EMERGENCY PROCEDURES EMERGENCY PROCEDURES EMERGENCY PROCEDURES EMERGENCY PROCEDURES Before operating any equipment.Turn ignition switch to stop position or push remote engine stop button. Before operating any equipment. If any of these occur. Almost one-third of work-related electrocutions result from contact with less than 440 volts. not just path of least resistance. Almost one-third of work-related electrocutions result from contact with less than 440 volts. • Low voltage current can injure or kill. hoses. • Pipes. assume an electric strike has occurred. review emergency procedures and check that all safety precautions have been taken. . but indications of a strike include: • power outage • power outage • smoke • smoke • explosion • explosion • popping noises • popping noises • arcing electricity • arcing electricity If any of these occur. but indications of a strike include: Most electric strikes are not noticeable. • Pipes. not just path of least resistance. remember the following: • Electricity follows all paths to ground. • Electricity follows all paths to ground. EMERGENCY SHUTDOWN .Turn ignition switch to stop position or push remote engine stop button. remember the following: When working near electric cables. Most electric strikes are not noticeable. Remain on tractor and take the following actions. • LEAVE AREA. • Warn people nearby that an electric strike has occurred. DO NOT MOVE. Instruct them to leave the area and contact utility. • Raise attachments and drive from immediate area. If you suspect an electric line has been damaged and you are off tractor. The order and degree of action will depend upon the situation. • Do not return to jobsite or allow anyone into area until given permission by utility company. DO NOT TOUCH TRACTOR. If you suspect an electric line has been damaged and you are off tractor. • Contact utility company to shut off power. The order and degree of action will depend upon the situation. Take the following actions. DO NOT TOUCH TRACTOR. If you suspect an electric line has been damaged and you are on tractor. • Contact utility company to shut off power. Take the following actions. • LEAVE AREA. Instruct them to leave the area and contact utility. • Contact utility company to shut off power. DO NOT MOVE. • Do not return to jobsite or allow anyone into area until given permission by utility company. The order and degree of action will depend upon the situation. • Do not return to jobsite or allow anyone into area until given permission by utility company. • Raise attachments and drive from immediate area. • Do not return to jobsite or allow anyone into area until given permission by utility company. • Contact utility company to shut off power. Remain on tractor and take the following actions.SAFETY EMERGENCY PROCEDURES EMERGENCY PROCEDURES If an Electric Line is Damaged If an Electric Line is Damaged If you suspect an electric line has been damaged and you are on tractor.SAFETY 18 1030/1230 . • Warn people nearby that an electric strike has occurred.18 1030/1230 . The order and degree of action will depend upon the situation. . SAFETY 19 EMERGENCY PROCEDURES EMERGENCY PROCEDURES If a Gas Line is Damaged If a Gas Line is Damaged If you suspect a gas line has been damaged. If Machine Catches on Fire If Machine Catches on Fire Perform emergency shutdown procedure and then take the following actions. leave area as quickly as possible and contact emergency personnel. • Remove any ignition source(s). • Leave jobsite as quickly as possible. take the following actions. The order and degree of action will depend on the situation. leave area as quickly as possible and contact emergency personnel. The order and degree of action will depend on the situation. • Immediately move battery disconnect switch (if equipped) to disconnect position. • Immediately shut off engine(s). if this can be done safely and quickly. attempt to extinguish fire. • If jobsite is along street. take the following actions. • Remove any ignition source(s). • Immediately shut off engine(s). stop traffic from driving near jobsite.SAFETY 19 1030/1230 . Vision damage can occur. • Warn others that a gas line has been cut and that they should leave the area. • If fire is small and fire extinguisher is available. if this can be done safely and quickly. • Warn others that a gas line has been cut and that they should leave the area. • Leave jobsite as quickly as possible. • Do not return to jobsite until given permission by emergency personnel and utility company. Perform emergency shutdown procedure and then take the following actions. • If fire cannot be extinguished. Vision damage can occur. Do not look into cut ends of fiber optic or unidentified cable. • Do not return to jobsite until given permission by emergency personnel and utility company. • Immediately move battery disconnect switch (if equipped) to disconnect position. . if this can be done safely and quickly. • If fire cannot be extinguished. The order and degree of action will depend on the situation. • If jobsite is along street. If a Fiber Optic Cable is Damaged If a Fiber Optic Cable is Damaged Do not look into cut ends of fiber optic or unidentified cable. • Immediately call your local emergency phone number and utility company. if this can be done safely and quickly.1030/1230 . attempt to extinguish fire. The order and degree of action will depend on the situation. • If fire is small and fire extinguisher is available. If you suspect a gas line has been damaged. • Immediately call your local emergency phone number and utility company. stop traffic from driving near jobsite. such as: • Inspect jobsite and perimeter for evidence of underground hazards. Subpart P) and other similar regulations. Department of Labor regulations on excavating and trenching (Part 1926. • Mark location of all buried utilities and obstructions.SAFETY 20 1030/1230 . • Contact One-Call (888-258-0808) and any utility companies which do not subscribe to One-Call. • Mark location of all buried utilities and obstructions. • Inspect jobsite and perimeter for evidence of underground hazards. such as: – “Buried utility” notices – “Buried utility” notices – Utility facilities without overhead lines – Utility facilities without overhead lines – Gas or water meters – Gas or water meters – Junction boxes – Junction boxes – Drop boxes – Drop boxes – Light poles – Light poles – Manhole covers – Manhole covers – Sunken ground – Sunken ground • Have an experienced locating equipment operator sweep area within 20’ (6 m) to each side of trench path. Verify previously marked line and cable locations. Department of Labor regulations on excavating and trenching (Part 1926. • Classify jobsite. Verify previously marked line and cable locations.S. • Follow U.20 1030/1230 . • Contact One-Call (888-258-0808) and any utility companies which do not subscribe to One-Call. Subpart P) and other similar regulations.S. • Have an experienced locating equipment operator sweep area within 20’ (6 m) to each side of trench path.SAFETY JOBSITE CLASSIFICATION JOBSITE CLASSIFICATION JOBSITE CLASSIFICATION JOBSITE CLASSIFICATION Inspecting Jobsite Inspecting Jobsite • Follow U. . • Classify jobsite. . If working . granite. then classify jobsite as . . take steps outlined previously to identify hazards and classify jobsite before working. take steps outlined previously to identify hazards and classify jobsite before working. If working . within 10’ (3 m) of a buried electric line electric within 10’ (3 m) of a buried electric line electric within 10’ (3 m) of a natural gas line natural gas within 10’ (3 m) of a natural gas line natural gas in sand.SAFETY 21 1030/1230 . . . . or if jobsite might contain unmarked hazards. .SAFETY JOBSITE CLASSIFICATION JOBSITE CLASSIFICATION Selecting a Classification Selecting a Classification Jobsites are classified according to underground hazards present. Jobsites are classified according to underground hazards present. . granite.21 1030/1230 . or concrete which is capable of producing crystalline silica (quartz) dust crystalline silica (quartz) dust within 10’ (3 m) of any other hazard other within 10’ (3 m) of any other hazard other NOTICE: If you have any doubt about jobsite classification. . or concrete which is capable of producing crystalline silica (quartz) dust crystalline silica (quartz) dust in sand. or if jobsite might contain unmarked hazards. NOTICE: If you have any doubt about jobsite classification. then classify jobsite as . . SAFETY JOBSITE CLASSIFICATION JOBSITE CLASSIFICATION Applying Precautions Applying Precautions Once classified. Have gas company test lines before returning them to service. Natural Gas Jobsite Precautions Natural Gas Jobsite Precautions In addition to positioning equipment upwind from gas lines. precautions appropriate for jobsite must be taken. Use one or both of these methods. • Have gas shut off while work is in progress. precautions appropriate for jobsite must be taken. • Have service shut down while work is in progress.22 1030/1230 . • Expose lines by careful hand digging or soft excavation. use one or both of these methods. • Have gas shut off while work is in progress. Have electric company test lines before returning them to service. • Have service shut down while work is in progress. Once classified. Have gas company test lines before returning them to service. . • Expose lines by careful hand digging or soft excavation. Have electric company test lines before returning them to service. In addition to positioning equipment upwind from gas lines. • Expose line by careful hand digging or soft excavation. use one or both of these methods.SAFETY 22 1030/1230 . Electric Jobsite Precautions Electric Jobsite Precautions Use one or both of these methods. • Expose line by careful hand digging or soft excavation. 1030/1230 - SAFETY 23 1030/1230 - SAFETY 23 JOBSITE CLASSIFICATION JOBSITE CLASSIFICATION Crystalline Silica (Quartz) Dust Precautions Crystalline Silica (Quartz) Dust Precautions Follow OSHA or other guidelines for exposure to crystalline silica when trenching, sawing or drilling through material that might produce dust containing crystalline silica (quartz). Follow OSHA or other guidelines for exposure to crystalline silica when trenching, sawing or drilling through material that might produce dust containing crystalline silica (quartz). Other Jobsite Precautions Other Jobsite Precautions You may need to use different methods to safely avoid other underground hazards. Talk with those knowledgeable about hazards present at each site to determine which precautions should be taken or if job should be attempted. You may need to use different methods to safely avoid other underground hazards. Talk with those knowledgeable about hazards present at each site to determine which precautions should be taken or if job should be attempted. 24 1030/1230 - SAFETY SAFETY ALERT CLASSIFICATIONS 24 1030/1230 - SAFETY SAFETY ALERT CLASSIFICATIONS SAFETY ALERT CLASSIFICATIONS SAFETY ALERT CLASSIFICATIONS These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE. These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE. Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means. Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means. indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Watch for two other words: NOTICE and IMPORTANT. Watch for two other words: NOTICE and IMPORTANT. NOTICE can keep you from doing something that might damage the machine or someone's property. It can also alert you against unsafe practices. NOTICE can keep you from doing something that might damage the machine or someone's property. It can also alert you against unsafe practices. IMPORTANT can help you do a better job or make your job easier in some way. IMPORTANT can help you do a better job or make your job easier in some way. 1030/1230 - SAFETY 25 1030/1230 - SAFETY SAFETY ALERTS SAFETY ALERTS SAFETY ALERTS SAFETY ALERTS Moving digging teeth will kill you or cut off arm or leg. Stay away. 25 Moving digging teeth will kill you or cut off arm or leg. Stay away. Turning shaft will kill you or crush arm or leg. Stay away. Turning shaft will kill you or crush arm or leg. Stay away. Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away. Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away. Deadly gases. Lack of oxygen or presence of gas will cause sickness or death. Provide ventilation. Deadly gases. Lack of oxygen or presence of gas will cause sickness or death. Provide ventilation. Wear seat belt. Use proper procedures and equipment or stay away.26 1030/1230 . Use correct equipment and work methods. Only operator is allowed on machine. Riders can fall from machine and be injured or killed. Stay away. Crushing weight could cause death or serious injury. Only operator is allowed on machine. you could be thrown from seat and killed or crushed. Rollover possible. Use and maintain proper safety equipment. Use and maintain proper safety equipment. Moving parts could cut off hand or foot. Rollover possible. Moving parts could cut off hand or foot. Use proper procedures and equipment or stay away. Riders can fall from machine and be injured or killed. Crushing weight could cause death or serious injury. Jobsite hazards could cause death or serious injury. Wear seat belt. you could be thrown from seat and killed or crushed. If machine rolls over. . Use correct equipment and work methods. Fall possible. If machine rolls over.SAFETY SAFETY ALERTS 26 1030/1230 . Stay away. Fall possible.SAFETY SAFETY ALERTS Jobsite hazards could cause death or serious injury. Runaway possible. or property damage. Learn how to use all controls. injury. Learn how to use all controls. Stay away. Serious injury or equipment damage could occur. Runaway possible. Learn to use equipment correctly.SAFETY 27 1030/1230 . Follow directions carefully. Fluid or air pressure could pierce skin and cause injury or death. Incorrect procedures could result in death. Start and operate only from operator’s position. Looking into fiber optic cable could result in permanent vision damage. Stay away. Start and operate only from operator’s position.SAFETY 27 SAFETY ALERTS SAFETY ALERTS Explosion possible. Explosion possible. Machine could run over you or others. Serious injury or equipment damage could occur. Do not look into ends of fiber optic or unidentified cable. . Do not look into ends of fiber optic or unidentified cable. injury. Fluid or air pressure could pierce skin and cause injury or death. Learn to use equipment correctly. Follow directions carefully.1030/1230 . Looking into fiber optic cable could result in permanent vision damage. Machine could run over you or others. or property damage. Incorrect procedures could result in death. No smoking. post appropriate warning signs. Avoid moving vehicles. stop machine and have it serviced. Fumes could ignite and cause burns. Improper control function could cause death or serious injury. Hot pressurized cooling system fluid could cause serious burns. no flame.SAFETY SAFETY ALERTS Fire or explosion possible. Fumes could ignite and cause burns. post appropriate warning signs. no spark. Improper control function could cause death or serious injury.28 1030/1230 . . If control does not work as described in instructions. Death or serious injury could result. Moving traffic . Fire or explosion possible. no flame. No smoking.hazardous situation. Moving traffic . Allow to cool before servicing. Avoid moving vehicles. stop machine and have it serviced. wear high visibility clothing. no spark. Allow to cool before servicing.SAFETY SAFETY ALERTS 28 1030/1230 .hazardous situation. Hot pressurized cooling system fluid could cause serious burns. wear high visibility clothing. Death or serious injury could result. If control does not work as described in instructions. SAFETY 29 1030/1230 . Fall possible. Fall possible. Avoid contact.SAFETY SAFETY ALERTS SAFETY ALERTS Flying objects may cause injury. touch until cool. Battery acid may cause burns. Do not Hot parts may cause burns. Flying objects may cause injury. Keep area clean. Slips or trips may result in injury. Follow instructions on labels and in material safety data sheets (MSDS).29 1030/1230 . Avoid contact. injury. or equipment damage. or equipment damage. Keep area clean. Exposure to high noise levels may cause hearing loss. Wear hearing protection. Exposure to high noise levels may cause hearing loss. . Hot parts may cause burns. injury. Wear hard hat and safety glasses. Do not touch until cool. Wear hard hat and safety glasses. Follow instructions on labels and in material safety data sheets (MSDS). Wear hearing protection. Improper handling or use of chemicals may result in illness. Slips or trips may result in injury. Improper handling or use of chemicals may result in illness. Battery acid may cause burns. SAFETY SAFETY ALERTS .30 1030/1230 .SAFETY SAFETY ALERTS 30 1030/1230 . TRANSPORTATION LIFT LIFT TRANSPORTATION TRANSPORTATION LIFT LIFT Lifting Points Lifting Points Lifting points are identified by lifting decals.TRANSPORTATION 31 1030/1230 .pcx . Lifting points are identified by lifting decals. Lifting at any other point can be unsafe and can damage machinery. Lifting at any other point can be unsafe and can damage machinery.pcx om1362. om1362.31 1030/1230 . TRANSPORTATION 32 1030/1230 .TRANSPORTATION LIFT Lifting Unit LIFT Lifting Unit Crushing weight could cause death or serious injury. Use a hoist capable of supporting equipment’s size and weight. Use proper procedures and equipment or stay away. . check SPECIFICATIONS. and around back of console tower. Before lifting.32 1030/1230 . Use a hoist capable of supporting equipment’s size and weight. Lift trencher by running a sling through the front guide. Lift trencher by running a sling through the front guide. Crushing weight could cause death or serious injury. Before lifting. Use proper procedures and equipment or stay away. under lifting hooks. under lifting hooks. and around back of console tower. check SPECIFICATIONS. Make sure tiedowns are tight before transporting unit. . Securing unit to truck or trailer at any other points may be unsafe and can damage machinery.pcx om1363. Make sure tiedowns are tight before transporting unit.TRANSPORTATION 33 1030/1230 .pcx Tieing Down Unit Tieing Down Unit Attach tiedowns at front and rear tiedown points.33 1030/1230 . Tiedown points are identified by tiedown decals.TRANSPORTATION TIEDOWN TIEDOWN TIEDOWN TIEDOWN Tiedown Points Tiedown Points Tiedown points are identified by tiedown decals. om1363. Securing unit to truck or trailer at any other points may be unsafe and can damage machinery. Attach tiedowns at front and rear tiedown points. • Read trailer operator’s manual. and unload truck or trailer on a level part of the jobsite. • Park. Crushing weight could cause death or serious injury.TRANSPORTATION 34 1030/1230 .34 1030/1230 . . • Check that loading ramps will support weight (see SPECIFICATIONS). • Check payload rating of truck or trailer. • Check that adequate tiedowns are available. and unload truck or trailer on a level part of the jobsite. if applicable. load. • Park. Use proper procedures and equipment or stay away. • Check payload rating of truck or trailer. Use proper procedures and equipment or stay away.TRANSPORTATION HAUL HAUL HAUL HAUL Crushing weight could cause death or serious injury. before loading or transporting your machine. load. Incorrectly loaded machine can slip or cause trailer sway. if applicable. NOTICES: NOTICES: • Read trailer operator’s manual. • Check that adequate tiedowns are available. Incorrectly loaded machine can slip or cause trailer sway. before loading or transporting your machine. • Check that loading ramps will support weight (see SPECIFICATIONS). but keep it low. Start engine. . Drive trencher onto trailer or truck bed until tiedown position is reached. See OPERATION for start-up procedures. close both fuel shut-off valves before transporting unit. Lock axle. 9. and lower digging boom. push down on handlebar. Raise digging boom. To steer. and turn machine. but keep it low. Move throttle to about 3/4 open. With bail engaged. NOTICE: To keep engine from flooding during transport. 3. 3.TRANSPORTATION 35 1030/1230 .TRANSPORTATION 35 HAUL HAUL Loading Loading The 1030 and 1230 trenchers can be hauled in the bed of a light truck or by trailer. unlock axle. 5. To steer. Securely chain trencher to truck or trailer at tiedown points. Move throttle to about 3/4 open. 6. Move speed/direction control to BAIL RELEASE (neutral) position. 6. 10. Raise digging boom. With bail engaged. 4. Release bail and turn off engine. unlock axle. 2. Drive trencher onto trailer or truck bed until tiedown position is reached. 8. move speed/direction control to forward or reverse and drive to loading sight. 2. close both fuel shut-off valves before transporting unit. 9. See OPERATION for start-up procedures. 8. 4. Align trencher with ramps or trailer. Release bail and turn off engine. To load: 1. and lower digging boom. 1. move speed/direction control to forward or reverse and drive to loading sight. Align trencher with ramps or trailer. Move speed/direction control to BAIL RELEASE (neutral) position.1030/1230 . push down on handlebar. 7. 7. 10. Lock axle. and turn machine. Securely chain trencher to truck or trailer at tiedown points. 5. To load: The 1030 and 1230 trenchers can be hauled in the bed of a light truck or by trailer. Start engine. NOTICE: To keep engine from flooding during transport. 1.TRANSPORTATION 36 1030/1230 . 7. Raise digging boom. Ensure that axle is locked and speed/direction control is in the BAIL RELEASE (neutral) position. 4. 3. 5.36 1030/1230 . Slowly drive trencher off trailer. Open fuel shut-off valves and start engine. Remove tiedowns. Ensure that axle is locked and speed/direction control is in the BAIL RELEASE (neutral) position.TRANSPORTATION HAUL HAUL Unloading Unloading 1. 4. Engage bail. 2. Open fuel shut-off valves and start engine. 3. Engage bail. Raise digging boom. Remove tiedowns. 2. Move throttle to about 1/4 open. 7. Slowly drive trencher off trailer. . 5. but keep it low. 6. 6. Move throttle to about 1/4 open. but keep it low. Elevate left side of trencher with jackstand or safety blocks. Insert bolts (supplied in operator’s manual compartment) into threaded holes and tighten until wheel is released from axle. sf1014 sf1014 1. Insert bolts (supplied in operator’s manual compartment) into threaded holes and tighten until wheel is released from axle. as shown.1030/1230 . Crushing weight could cause death or serious injury. Remove key (B) from axle. 6. and tighten only enough to keep hub on axle. 1. 6. NOTICE: Do not freewheel the threncher more than 100’ (30 m) in this manner. NOTICE: Do not freewheel the threncher more than 100’ (30 m) in this manner. If trencher must be moved without engine running. 7. Horizontally align two of the three threaded holes (A) in wheel hub with machine frame. .TRANSPORTATION FREEWHEEL FREEWHEEL FREEWHEEL FREEWHEEL If trencher must be moved without engine running. 7. 4. this feature allows the 1030 or 1230 to be wheeled manually. Wheel trencher to a clear area of the jobsite. Horizontally align two of the three threaded holes (A) in wheel hub with machine frame. 3. 2. 5. 5. Use proper procedures and equipment or stay away. Wheel trencher to a clear area of the jobsite. Remove nut from left wheel hub. 37 Crushing weight could cause death or serious injury. Replace wheel and hub. this feature allows the 1030 or 1230 to be wheeled manually. Overtightening can lock hub to axle. Elevate left side of trencher with jackstand or safety blocks. Damage to wheel hub or axle will occur. 2. 3. Replace wheel and hub. 4. as shown. Overtightening can lock hub to axle. Use proper procedures and equipment or stay away.TRANSPORTATION 37 1030/1230 . and tighten only enough to keep hub on axle. Remove nut from left wheel hub. Damage to wheel hub or axle will occur. Remove key (B) from axle. unit should not be towed.6 km/h) • do not tow for more than 100’ (30 m) • do not tow for more than 100’ (30 m) • use no more than 1.300 lb (5 800 N) of towing force • use no more than 1. unit should not be towed. Follow “Freewheel” instructions to enable unit to be towed. 1. Follow “Freewheel” instructions to enable unit to be towed. . 2. Attach tow line to all available tiedown points facing towing vehicle. Attach tow line to all available tiedown points facing towing vehicle.TRANSPORTATION 38 1030/1230 . If unit becomes disabled and towing is necessary: Under normal conditions.300 lb (5 800 N) of towing force To tow: To tow: 1.TRANSPORTATION TOW TOW TOW TOW Under normal conditions. If unit becomes disabled and towing is necessary: • tow for short distances at less than 1 mph (1.6 km/h) • tow for short distances at less than 1 mph (1.38 1030/1230 . 2. and in engine manufacturer’s guide. and optional remote air cleaner.OPERATION DAILY INSPECTION DAILY INSPECTION OPERATION OPERATION DAILY INSPECTION DAILY INSPECTION For safe and efficient use of your machine. • Check fuel lines and hydraulic lines and fittings for signs of leakage. do the following before each day’s work. . and shields are in place and readable. Look for loose. • Check general appearance of tractor and digging attachment. guards. Look for loose. do the following before each day’s work. • Check tire pressure. and optional remote air cleaner. • Check fuel lines and hydraulic lines and fittings for signs of leakage. wear. air filter.OPERATION 39 1030/1230 .39 1030/1230 . guards. air filter. • Check that all signs. worn. • Check hydraulic and engine oil levels. or other damage. • Check hydraulic and engine oil levels. or other damage. • Check fuel level. teeth. • Check condition of digging chain. worn. • Check general appearance of tractor and digging attachment. or damaged parts and fluid leaks. wear. or damaged parts and fluid leaks. and shields are in place and readable. and in engine manufacturer’s guide. teeth. • Check condition of digging chain. • Check tire pressure. Service machine according to schedules in LUBRICATION AND MAINTENANCE. For safe and efficient use of your machine. • Check fuel level. • Check that all signs. Service machine according to schedules in LUBRICATION AND MAINTENANCE. or property damage. read engine manufacturer’s starting and operating instructions. Follow instructions for new engine break-in. . EMERGENCY SHUTDOWN: Turn power switch off. Learn to use equipment correctly.OPERATION STARTUP STARTUP STARTUP STARTUP Before operating trencher. or property damage. Follow instructions for new engine break-in. read engine manufacturer’s starting and operating instructions. Incorrect procedures could result in death. Learn to use equipment correctly.40 1030/1230 . EMERGENCY SHUTDOWN: Turn power switch off.OPERATION 40 1030/1230 . Before operating trencher. injury. injury. Incorrect procedures could result in death. 6. During warmup. Turn power switch on. Machine will not start. If necessary. Machine will not start. 5. Run engine at half throttle or less for five minutes before operating trencher. Check that bail is up and fuel shut-off valves are open. Turn power switch on. . contact your Ditch Witch dealer. 6. • If interlock system does not work. EMERGENCY SHUTDOWN: Turn power switch off.1030/1230 . turn power switch off and check for fuel blockage or electrical system problems. • Do not wire or tape bail to handlebar or defeat interlock system in any manner. 5. During warmup. 3. check that all controls work properly. Pull rope start. 2. Improper repair might allow machine to start or operate with controls in gear. and digging chain control will be stuck in gear. • Do not wire or tape bail to handlebar or defeat interlock system in any manner. Run engine at half throttle or less for five minutes before operating trencher. check that all controls work properly. If control does not work as described in instructions. Move throttle to 1/4 open. 2. turn power switch off and check for fuel blockage or electrical system problems. Pull rope start. 41 IMPORTANT: If engine does not start after three pulls. Improper control function could cause death or serious injury. Improper control function could cause death or serious injury.OPERATION STARTUP STARTUP 1. Check that bail is up and fuel shut-off valves are open. IMPORTANT: If engine does not start after three pulls. NOTICES: NOTICES: • If interlock system does not work. stop machine and have it serviced. 3. stop machine and have it serviced. 4. choke cold engine. EMERGENCY SHUTDOWN: Turn power switch off. Improper repair might allow machine to start or operate with controls in gear. Move throttle to 1/4 open. 4. choke cold engine. If control does not work as described in instructions. If necessary. 1.OPERATION 41 1030/1230 . contact your Ditch Witch dealer. and digging chain control will be stuck in gear. push down on handlebar. Learn to use equipment correctly. Lock axle to drive straight. 3. or property damage. Move throttle to 3/4 open. Raise digging boom.42 1030/1230 . Move speed/direciton control to forward or reverse. Drive slowly and cautiously at all times. Move throttle to 3/4 open. . To steer. Lock axle to drive straight. IMPORTANT: Bail must be down in order for unit to move. IMPORTANT: Bail must be down in order for unit to move. and turn machine. ensure axle is unlocked. 1. 5. Move bail down into handlebar. 5. Learn to use equipment correctly. or property damage.OPERATION DRIVING DRIVING DRIVING DRIVING Incorrect procedures could result in death. and turn machine. Ensure that speed/direction control is in the BAIL RELEASE (neutral) position. 2.OPERATION 42 1030/1230 . To steer. 6. injury. NOTICE: Keep attachment low when operating on a slope. or unlock axle to allow steering. ensure axle is unlocked. Raise digging boom. Incorrect procedures could result in death. or unlock axle to allow steering. 6. push down on handlebar. 7. 3. 4. Move bail down into handlebar. Move speed/direciton control to forward or reverse. 4. Ensure that speed/direction control is in the BAIL RELEASE (neutral) position. 7. NOTICE: Keep attachment low when operating on a slope. 2. 1. Drive slowly and cautiously at all times. injury. Use respirator. Use correct equipment and work methods. Use and maintain proper safety equipment. Use correct equipment and work methods. Use and maintain proper safety equipment. water spray or other means to control dust. Use correct equipment and work methods. Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. .OPERATION TRENCHING TRENCHING TRENCHING TRENCHING Jobsite hazards could cause death or serious injury.OPERATION 43 1030/1230 . 43 Jobsite hazards could cause death or serious injury. NOTICE: Know and comply with regulations covering One-Call service and utility notification before digging. NOTICE: Cutting or drilling concrete containing sand or rock containing quartz may result in exposure to silica dust. Silica dust can cause lung disease and is known to the State of California to cause cancer.1030/1230 . Use and maintain proper safety equipment. water spray or other means to control dust. NOTICE: Cutting or drilling concrete containing sand or rock containing quartz may result in exposure to silica dust. Use and maintain proper safety equipment. Jobsite hazards could cause death or serious injury. Silica dust can cause lung disease and is known to the State of California to cause cancer. Use respirator. NOTICE: Know and comply with regulations covering One-Call service and utility notification before digging. 3. lock axle. and its range of movement. Stay away. 3. EMERGENCY STOP: Release bail. DIGGING CHAIN WILL MOVE. Move in line with planned trench. NOTICE: Keep everyone at lease 6’ (2 m) from machine. 6. 5. Drive trencher to starting point. For a straighter trench. Move in line with planned trench. and its range of movement. Drive trencher to starting point.OPERATION TRENCHING TRENCHING 1. NOTICE: Keep everyone at lease 6’ (2 m) from machine.OPERATION 44 1030/1230 . . Lower digging boom to just above ground. 2. Moving digging teeth will cause death or serious injury. Engage digging chain control. digging boom. digging boom. 4. Move throttle to half open. Move throttle to half open. DIGGING CHAIN WILL MOVE. EMERGENCY STOP: Release bail.44 1030/1230 . Stay away. 1. 4. Lower digging boom to just above ground. lock axle. 5. Ensure that speed/direction control and digging chain control are in neutral. 2. 6. Engage digging chain control. Moving digging teeth will cause death or serious injury. For a straighter trench. Ensure that speed/direction control and digging chain control are in neutral. 8. Stand back from console and hold handlebar loosley. move throttle to full open. move throttle to full open. 9. When desired trench depth is reached. • Digging chain on top side of boom can catch on root or rock. Slowly lower digging boom to desired trench depth. forcing handlebar down suddenly. Trenching movement is toward you. Allow 3’ (1 m) between end of chain and obstacle. Allow 3’ (1 m) between end of chain and obstacle. om0045c Trenching movement is toward you. forcing handlebar down suddenly. 45 Incorrect procedures can result in death. 7. When desired trench depth is reached. Trencher will move toward you. om0045c . Stand back from console and hold handlebar loosley. Incorrect procedures can result in death. injury. 9. NOTICES: NOTICES: • Machine may move when chain starts to dig. • Digging chain on top side of boom can catch on root or rock. Trencher will move toward you. Move speed/direction control to reverse. or property damage.OPERATION TRENCHING TRENCHING 7.OPERATION 45 1030/1230 . Slowly lower digging boom to desired trench depth. 8. Learn to use equipment correctly. Move speed/direction control to reverse. injury. Learn to use equipment correctly. or property damage.1030/1230 . • Machine may move when chain starts to dig. 46 1030/1230 . 13. move speed direction control to neutral. Let machine idle for three minutes to cool engine. Drive trencher away from trench. When trench is complete. 14. 15. Release bail to stop digging chain. Turn power switch off. 16. When trench is complete. 12.OPERATION 46 1030/1230 . 11. . 10. 11. Engage bail and raise digging boom completely. 13. 14. 17. 17. move speed direction control to neutral. Move throttle to half open. Raise digging boom to top of trench.OPERATION TRENCHING TRENCHING 10. Let machine idle for three minutes to cool engine. 12. Release bail to stop digging chain. Drive trencher away from trench. Move throttle to half open. 15. 16. Turn power switch off. Raise digging boom to top of trench. Engage bail and raise digging boom completely. lower digging boom to ground. Texaco TDH Oil. all service should be performed with engine off. In extreme conditions. similar to Phillips 66 HG. Incorrect procedures could result in death. lower digging boom to ground. • Refer to engine manufacturer’s manual for engine maintenance instructions. injury. Fill to capacities listed in SPECIFICATIONS. Mobilfluid 423. NOTICES: NOTICES: • Unless otherwise instructed. all service should be performed with engine off. injury. Recommended Lubricants Recommended Lubricants GEO Gasoline engine oil (see chart for appropriate SAE viscosity rating) meeting API engine service classification SD GEO AGMA-7 Worm gear lubricant matching American Gear Manufacturer’s Association Compound #7 AGMA-7 Worm gear lubricant matching American Gear Manufacturer’s Association Compound #7 MPG Multipurpose grease MPG Multipurpose grease THF Tractor hydraulic fluid. • Before servicing equipment. • Unless otherwise instructed. similar to Phillips 66 HG. Fill to capacities listed in SPECIFICATIONS. Use only recommended lubricants. Learn to use equipment correctly. Mobilfluid 423. • Refer to engine manufacturer’s manual for engine maintenance instructions.1030/1230 . lubricate more frequently. lubricate more frequently. Proper lubrication and maintenance protects Ditch Witch equipment from damage and failure. • Before servicing equipment. In extreme conditions. Chevron Tractor Hydraulic Fluid. . or equivalent THF Tractor hydraulic fluid. or property damage. Texaco TDH Oil.LUBRICATION AND MAINTENANCE 47 TRENCHING TRENCHING LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE Proper lubrication and maintenance protects Ditch Witch equipment from damage and failure. Use only recommended lubricants. Chevron Tractor Hydraulic Fluid.LUBRICATION AND MAINTENANCE 47 1030/1230 . Learn to use equipment correctly. or equivalent Gasoline engine oil (see chart for appropriate SAE viscosity rating) meeting API engine service classification SD Incorrect procedures could result in death. or property damage. Check oil every 50 hours.LUBRICATION AND MAINTENANCE LUBRICATION OVERVIEW LUBRICATION OVERVIEW LUBRICATION OVERVIEW LUBRICATION OVERVIEW (GEO) Gasoline engine oil (THF) Tractor hydraulic fluid (GEO) Gasoline engine oil (THF) Tractor hydraulic fluid AGMA-7 (MPG) Multipurpose grease AGMA-7 (MPG) Multipurpose grease Filter Check level Filter Check level Pivot gearbox on opposite side of machine not shown.LUBRICATION AND MAINTENANCE 48 1030/1230 . Change gearbox oil every 1000 hours with THF . Change gearbox oil every 1000 hours with THF Pivot gearbox on opposite side of machine not shown.48 1030/1230 . Check oil every 50 hours. 49 1030/1230 .LUBRICATION AND MAINTENANCE LUBRICATION SCHEDULE LUBRICATION SCHEDULE LUBRICATION SCHEDULE LUBRICATION SCHEDULE Interval Task Page Interval Task Page Each use Check engine oil 50 Each use Check engine oil 50 Check hydraulic oil 51 Check hydraulic oil 51 Lube attachment pivot 52 Lube attachment pivot 52 Lube pivot stub 54 Lube pivot stub 54 Lube trail wheel 52 Lube trail wheel 52 Lube axle lock 52 Lube axle lock 52 Check pivot gearbox oil 53 Check pivot gearbox oil 53 Check worm drive oil 54 Check worm drive oil 54 Lube digging boom adjustment screw 55 Lube digging boom adjustment screw 55 Lube greaseable digging boom stub 55 Lube greaseable digging boom stub 55 100 hours Change engine oil 50 100 hours Change engine oil 50 250 hours Change hydraulic filter 51 250 hours Change hydraulic filter 51 500 hours Change hydraulic oil 51 500 hours Change hydraulic oil 51 Change worm drive oil 54 Change worm drive oil 54 Change pivot gearbox oil 53 Change pivot gearbox oil 53 10 hours 25 hours 50 hours 1000 hours 10 hours 25 hours 50 hours 1000 hours .LUBRICATION AND MAINTENANCE 49 1030/1230 . Add GEO at fill neck (A) as necessary to keep oil level at highest line on dipstick.3 pt (1. • Change oil every 100 hours with GEO. • Drain crankcase (B) while oil is still warm.1 L) of GEO. • Drain crankcase (B) while oil is still warm. • Refill at fill neck with 2. • Refill at fill neck with 2.50 1030/1230 . .1 L) of GEO.LUBRICATION AND MAINTENANCE LUBRICATION SCHEDULE LUBRICATION SCHEDULE Engine Oil Engine Oil Check Check Check engine oil at dipstick (A) before each operation.LUBRICATION AND MAINTENANCE 50 1030/1230 . Check engine oil at dipstick (A) before each operation. Change Change • Change oil every 100 hours with GEO. Add GEO at fill neck (A) as necessary to keep oil level at highest line on dipstick.3 pt (1. change filter. and refill at fill neck with THF every 500 hours. Change hydraulic filter (B) every 250 hours. Drain hydraulic oil at drain (C). Change Change Change hydraulic filter (B) every 250 hours. Drain hydraulic oil at drain (C). Add THF at fill neck (A) as necessary to keep oil level at highest line on dipstick. With digging boom fully raised.LUBRICATION AND MAINTENANCE LUBRICATION SCHEDULE LUBRICATION SCHEDULE Hydraulic Oil and Filter Hydraulic Oil and Filter Check Check With digging boom fully raised. Clean dust from cap by blowing with low pressure air.1030/1230 .LUBRICATION AND MAINTENANCE 51 1030/1230 . check hydraulic oil at dipstick (A) before each operation. check hydraulic oil at dipstick (A) before each operation. and refill at fill neck with THF every 500 hours. Add THF at fill neck (A) as necessary to keep oil level at highest line on dipstick. change filter. 51 . Clean dust from cap by blowing with low pressure air. LUBRICATION AND MAINTENANCE 52 1030/1230 .52 1030/1230 .LUBRICATION AND MAINTENANCE LUBRICATION SCHEDULE LUBRICATION SCHEDULE Tires Tires Lube trail wheel (A) every 25 hours with MPG. Lube axle lock every 25 hours with MPG. Axle Lock Axle Lock Lube axle lock every 25 hours with MPG. . Lube Pivot (B) every 10 hours with MPG. Pivot Pivot Lube Pivot (B) every 10 hours with MPG. Lube trail wheel (A) every 25 hours with MPG. approximately 2 pt (. • Replace bottom plug (B). • Remove both plugs and drain oil. approximately 2 pt (. Refill with THF as necessary to keep oil level with fill plug. Refill with THF as necessary to keep oil level with fill plug.LUBRICATION AND MAINTENANCE LUBRICATION SCHEDULE LUBRICATION SCHEDULE Pivot Gearbox Pivot Gearbox Check Check Check gearbox oil every 50 hours at fill plug (A). • Replace fill plug. • Fill with THF to fill plug.LUBRICATION AND MAINTENANCE 53 1030/1230 . 53 .1030/1230 . • Fill with THF to fill plug. • Replace fill plug. • Replace bottom plug (B). Change gearbox oil every 1000 hours. • Remove both plugs and drain oil.95 L). Change Change Change gearbox oil every 1000 hours. Check gearbox oil every 50 hours at fill plug (A).95 L). LUBRICATION AND MAINTENANCE LUBRICATION SCHEDULE LUBRICATION SCHEDULE Worm Drive Worm Drive Check Check Check worm drive oil every 50 hours at fill plug (A).25 pt (1. approximately 3.5 L).5 L). • Empty worm drive at drain (B). om1571 NOTICE: Do not use a substitute lubricant. • Fill with AGMA-7 to fill plug. Refill with AGMA-7 as necessary to keep oil level with fill plug. Worm drive failure could occur.LUBRICATION AND MAINTENANCE 54 1030/1230 . Change worm drive oil every 500 hours. om1571 . • Replace drain plug. approximately 3. • Replace drain plug. Refill with AGMA-7 as necessary to keep oil level with fill plug. Check worm drive oil every 50 hours at fill plug (A). om0049c om0049c Change Change Change worm drive oil every 500 hours. • Fill with AGMA-7 to fill plug.25 pt (1.54 1030/1230 . • Empty worm drive at drain (B). NOTICE: Do not use a substitute lubricant. Worm drive failure could occur. 1030/1230 . Lube boom stub every 50 hours with MPG.LUBRICATION AND MAINTENANCE LUBRICATION SCHEDULE LUBRICATION SCHEDULE Digging Boom Digging Boom Boom with Adjustment Screw Boom with Adjustment Screw Lube adjustment screw (A) every 50 hours with MPG. Lube pivot stub (B) every 10 hours with MPG. om0056c Greaseable Boom Greaseable Boom Lube boom stub every 50 hours with MPG. Lube pivot stub (B) every 10 hours with MPG. om0056c 55 .LUBRICATION AND MAINTENANCE 55 1030/1230 . Lube adjustment screw (A) every 50 hours with MPG. Do not allow dirt to fall into carburetor. . Do not allow dirt to fall into carburetor. Air Filter Air Filter Change foam air filter element every 100 hours.LUBRICATION AND MAINTENANCE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE Interval Task Page Interval Task Page Each use Check tire pressure 56 Each use Check tire pressure 56 Check lug nut torque 56 Check lug nut torque 56 100 hours Change air filter paper element 56 100 hours Change air filter paper element 56 As needed Change remote air cleaner paper element 57 As needed Change remote air cleaner paper element 57 Adjust digging chain tension 57 Adjust digging chain tension 57 Adjust drive belt tension 59 Adjust drive belt tension 59 Trail Wheel Trail Wheel Tire Pressure Tire Pressure Check trail wheel tire pressure daily. Tighten to 85 ft•lb (115 N•m). Check lug nut torque daile. Check trail wheel tire pressure daily.LUBRICATION AND MAINTENANCE 56 1030/1230 . Maintain pressure under 32 psi (221 kPa). Tighten to 85 ft•lb (115 N•m).56 1030/1230 . Change foam air filter element every 100 hours. Maintain pressure under 32 psi (221 kPa). Lug Nut Torque Lug Nut Torque Check lug nut torque daile. • Remove paper element and replace. • Remove air cleaner cover. NOTICE: Use of this option does not eliminate the need for proper maintenance of standard air filter.5” (13 mm) up or down. Adjustment Screw Adjustment Screw Digging chain is properly tensioned when chain can be moved . • When proper tension is reached. Change optional air cleaner paper element as needed. Check digging chain regularly and adjust as needed. Digging Chain Tension Digging Chain Tension Check digging chain regularly and adjust as needed. tighten jam nut and torque clamp bolts to 75 ft•lb (102 N•m).LUBRICATION AND MAINTENANCE 57 1030/1230 . NOTICE: Use of this option does not eliminate the need for proper maintenance of standard air filter.1030/1230 . To adjust digging chain tension: • Loosen four clamp bolts (B) so that boom slides freely.LUBRICATION AND MAINTENANCE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE Remote Air Cleaner Remote Air Cleaner Change optional air cleaner paper element as needed.5” (13 mm) up or down. • Remove paper element and replace. om1565 om1565 57 . • Turn adjustment screw clockwise to tighten digging chain or counterclockwise to loosen digging chain. • Lossen jam nut on adjustment screw (A). • When proper tension is reached. • Remove air cleaner cover. tighten jam nut and torque clamp bolts to 75 ft•lb (102 N•m). • Loosen four clamp bolts (B) so that boom slides freely. • Turn adjustment screw clockwise to tighten digging chain or counterclockwise to loosen digging chain. To adjust digging chain tension: Digging chain is properly tensioned when chain can be moved . • Lossen jam nut on adjustment screw (A). Fluid pressure could pierce skin and cause injury or death. loss of machine performance. NOTICE: Service digging boom grease cylinder only while standing on opposite side of boom. Stay away. To loosen digging chain. stand on opposite side of boom and unscrew check valve zerk to release grease. To tighten digging chain. and possible premature chain failure. Fluid pressure could pierce skin and cause injury or death. To loosen digging chain. . NOTICE: Do not overtighten chain. NOTICE: Do not overtighten chain. Stay away. loss of machine performance. Overtightening will cause chain stretch. Wear gloves and safety glasses and cover fitting with cloth when relieving pressure in cylinder. and possible premature chain failure. pump MPG into cylinder at check valve zerk.58 1030/1230 .LUBRICATION AND MAINTENANCE MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE Grease Cylinder: Grease Cylinder: To tighten digging chain.LUBRICATION AND MAINTENANCE 58 1030/1230 . Wear gloves and safety glasses and cover fitting with cloth when relieving pressure in cylinder. stand on opposite side of boom and unscrew check valve zerk to release grease. Overtightening will cause chain stretch. pump MPG into cylinder at check valve zerk. NOTICE: Service digging boom grease cylinder only while standing on opposite side of boom. 1 A rg0020c. • Move bail down into handlebar and clamp in place.LUBRICATION AND MAINTENANCE MAINTENANCE SCHEDULE See repair guide for more information.eps 2 B rg0012c.eps • Engage digging chain control until locked in place. • Tighten or loosen both digging belt adjustment nut (1) and pump belt adjustment nut (2) until springs (A and B) are each 1. Check drive belts regularly and adjust tension as needed.8” (48 mm) long.eps 59 1030/1230 .59 1030/1230 .eps . • Turn engine off.8” (48 mm) long. • Tighten or loosen both digging belt adjustment nut (1) and pump belt adjustment nut (2) until springs (A and B) are each 1.LUBRICATION AND MAINTENANCE MAINTENANCE SCHEDULE Drive Belts Drive Belts Check drive belts regularly and adjust tension as needed. • Move bail down into handlebar and clamp in place. • Turn engine off. 1 A rg0020c. 2 See repair guide for more information. • Engage digging chain control until locked in place. B rg0012c. 60 1030/1230 .LUBRICATION AND MAINTENANCE .LUBRICATION AND MAINTENANCE 60 1030/1230 . 2 m W2 Width 32 in 810 mm W2 Width 32 in 810 mm H2 Height 47 in 1.61 1030/1230 .2 m H2 Height 47 in 1.6 in 110-150 mm C Boom travel down 60° 60° C Boom travel down 60° 60° C1 Boom travel up 47° 47° C1 Boom travel up 47° 47° F Headshaft height--digging chain 8.SPECIFICATIONS 61 1030/1230 .2 m L2 Length 88 in 2. maximum 30 in 760 mm B Trench width 4. METRIC DIMENSIONS U.6 in 110-150 mm B Trench width 4.eps DIMENSIONS U.60 in 220 mm F Headshaft height--digging chain 8.3 .eps om0050c.S.2 m W4 Tread 26 in 660 mm W4 Tread 26 in 660 mm A3 Angle of departure 65° 65° A3 Angle of departure 65° 65° L4 Wheelbase 32 in 810 mm L4 Wheelbase 32 in 810 mm .S.60 in 220 mm L2 Length 88 in 2.SPECIFICATIONS 1030 1030 SPECIFICATIONS SPECIFICATIONS 1030 1030 om0050c. METRIC A Trench depth.3 . maximum 30 in 760 mm A Trench depth. 2 kW Gross power @ 3600 rpm 11 hp 8. self-propelled.S. open-end auger) Digging chain speed Spoils handling (single. open-end auger) Outer diameter 12 in 305 mm Outer diameter 12 in 305 mm Inner diameter 4 in 102 mm Inner diameter 4 in 102 mm Length 9 in 229 mm Length 9 in 229 mm Operating weight [with 33. self-propelled.S.S. chain type trencher OPERATIONAL OPERATIONAL U. two-pitch digging chain] 900 lb 408 kg POWER U.000-lb (14 969-kg) test.000-lb (14 969-kg) test.6 in 270 mm N Spoil discharge reach 10.S. METRIC Vehicle speeds Maximum transit forward 155 fpm 47 m/min Maximum transit forward 155 fpm 47 m/min Maximim transit reverse 155 fpm 47 m/min Maximim transit reverse 155 fpm 47 m/min 276 fpm 84 m/min 276 fpm 84 m/min Digging chain speed Spoils handling (single. METRIC Engine: Honda GX340 Engine: Honda GX340 Fuel: gasoline Fuel: gasoline Cooling medium: air Cooling medium: air Number of cylinders: 1 Number of cylinders: 1 Displacement 20. METRIC POWER U. left 15 in 381 mm E2 Centerline trench to outside edge of machine.S. left 15 in 381 mm E1 Centerline trench to outside edge of machine.6 in3 337 cm3 Displacement 20.52 in 64 mm Gross power @ 3600 rpm 11 hp 8. METRIC Vehicle speeds U. manually steered. right 17 in 432 mm E2 Centerline trench to outside edge of machine.6 in3 337 cm3 Bore 3. manually steered.6 in 270 mm A2 Angle of approach 35° 35° A2 Angle of approach 35° 35° Dimensions based on 16x6. METRIC DIMENSIONS U. twowheel drive rigid frame.50x8 tires and 24” (610-mm) boom in transport position GENERAL GENERAL Ditch Witch model 1030.62 1030/1230 . chain type trencher Ditch Witch model 1030.SPECIFICATIONS 1030 DIMENSIONS 1030 U. two-pitch digging chain] 900 lb 408 kg Operating weight [with 33. METRIC E1 Centerline trench to outside edge of machine.2 kW .50x8 tires and 24” (610-mm) boom in transport position Dimensions based on 16x6. twowheel drive rigid frame.S.52 in 64 mm Stroke 2.SPECIFICATIONS 62 1030/1230 . right 17 in 432 mm N Spoil discharge reach 10.22 in 82 mm Stroke 2. pedestrian. pedestrian.22 in 82 mm Bore 3. 5 L Engine oil capacity 2. infinitely variable from zero to maximum.spring-loaded with tension roller for belt drive Digging chain clutch: mechanical. headshaft Trencher drive: mechanical.SPECIFICATIONS 63 1030/1230 . hand-operated. speed and direction controlled with single lever Ground drive: hydrostatic. Exterior 101 dBA sound power per ISO 6393. belt drive to reduction drive. hand-operated. gearbox to axle.00x6 Trencher drive: mechanical.” two-groove Digging chain: 33. headshaft Belt: “power band.2 hp 7. METRIC Maximum governed speed installed (no load) 3400 rpm 3400 rpm Maximum governed speed installed (no load) 3400 rpm 3400 rpm Flywheel power @ 3200 rpm (full load) 10.50x8 Drive. with tension roller for belt drive Digging chain clutch: mechanical.1 m/s2 Vibration at the operator’s hand during normal operation is 6.” two-groove Belt: “power band. spring-loaded.3 pt 1.50x8 Drive.89 gph 3. speed and direction controlled with single lever Pump drive clutch: mechanical. standard: 16x6.000 lb (16 969 kg) test Chain drive sprocket: forged and tempered Chain drive sprocket: forged and tempered Digging teeth: bolt-on cup teeth with hard-surfaced edge of tungsten carbide Digging teeth: bolt-on cup teeth with hard-surfaced edge of tungsten carbide Spoils handling drive: mechanical.3 pt 1.50x8 Drive.2 hp 7. infinitely variable from zero to maximum. optional: 18x8.1 m/s2 . spring-loaded. Operator 88dBA sound pressure per ISO 6394. METRIC POWER U.spring-loaded with tension roller for belt drive Tires Tires Drive. belt drive to reduction drive. attached to and rotates with headshaft NOISE LEVELS NOISE LEVELS Operator 88dBA sound pressure per ISO 6394.89 gph 3.7 gal 6. gearbox to axle. optional: 18x8.7 gal 6. with tension roller for belt drive Pump drive clutch: mechanical.00x6 Trail: 13x5. Exterior 101 dBA sound power per ISO 6393.5 L Fuel tank capacity 1.SPECIFICATIONS 1030 1030 POWER U. hand-operated.000 lb (16 969 kg) test Digging chain: 33.4 L/h Maximum tilt angle 20° 20° Maximum tilt angle 20° 20° Fuel tank capacity 1. hand-operated.1 L POWER TRAIN POWER TRAIN Ground drive transmission Ground drive transmission Ground drive: hydrostatic.S.1 L Engine oil capacity 2.63 1030/1230 .5 kW Flywheel power @ 3200 rpm (full load) 10.S. standard: 16x6. attached to and rotates with headshaft Spoils handling drive: mechanical.50x8 Trail: 13x5.5 kW Fuel consumption @3600 rpm .4 L/h Fuel consumption @3600 rpm . VIBRATION LEVELS VIBRATION LEVELS Vibration at the operator’s hand during normal operation is 6. 2 m L2 Length 88 in 2. maximum 36 in 915 mm B Trench width 4.S.SPECIFICATIONS 1230 1230 1230 1230 DIMENSIONS U.SPECIFICATIONS 64 1030/1230 .2 m W2 Width 32 in 810 mm W2 Width 32 in 810 mm H2 Height 47 in 1.3-6 in 110-150 mm C Boom travel down 60° 60° C Boom travel down 60° 60° C1 Boom travel up 47° 47° C1 Boom travel up 47° 47° F Headshaft height--digging chain 8. METRIC DIMENSIONS U. right 17 in 432 mm N Spoil discharge reach 10. right 17 in 432 mm E2 Centerline trench to outside edge of machine. left 15 in 381 mm E1 Centerline trench to outside edge of machine. left 15 in 381 mm E2 Centerline trench to outside edge of machine.6 in 270 mm .2 m H2 Height 47 in 1. METRIC A Trench depth.60 in 220 mm L2 Length 88 in 2.2 m W4 Tread 26 in 660 mm W4 Tread 26 in 660 mm A3 Angle of departure 65° 65° A3 Angle of departure 65° 65° L4 Wheelbase 32 in 810 mm L4 Wheelbase 32 in 810 mm E1 Centerline trench to outside edge of machine.64 1030/1230 .S.6 in 270 mm N Spoil discharge reach 10.3-6 in 110-150 mm B Trench width 4. maximum 36 in 915 mm A Trench depth.60 in 220 mm F Headshaft height--digging chain 8. self-propelled.000-lb (14 969-kg) test.S.7 kW Gross power @ 3600 rpm 13 hp 9. METRIC Engine: Honda GX390 Engine: Honda GX390 Fuel: gasoline Fuel: gasoline Cooling medium: air Cooling medium: air Number of cylinders: 1 Number of cylinders: 1 Displacement 23. manually steered. self-propelled.52 in 64 mm Gross power @ 3600 rpm 13 hp 9. twowheel drive rigid frame. twowheel drive rigid frame. open-end auger) Digging chain speed Spoils handling (single.7 in3 389 cm3 Displacement 23. METRIC 35° 35° Dimensions based on 16x6.50x8 tires and 24” (610-mm) boom in transport position GENERAL GENERAL Ditch Witch model 1230.000-lb (14 969-kg) test. pedestrian.S.SPECIFICATIONS 1230 1230 Angle of approach U. METRIC Vehicle speeds U. METRIC POWER U. two-pitch digging chain] 900 lb 408 kg POWER U. METRIC DIMENSIONS 35° 35° A2 Angle of approach U.53 in 90 mm Bore 3.53 in 90 mm Stroke 2.7 kW .S. open-end auger) Outer diameter 12 in 305 mm Outer diameter 12 in 305 mm Inner diameter 4 in 102 mm Inner diameter 4 in 102 mm Length 9 in 229 mm Length 9 in 229 mm Operating weight [with 33.65 1030/1230 . pedestrian.S. METRIC Vehicle speeds Maximum transit forward 155 fpm 47 m/min Maximum transit forward 155 fpm 47 m/min Maximim transit reverse 155 fpm 47 m/min Maximim transit reverse 155 fpm 47 m/min 276 fpm 84 m/min 276 fpm 84 m/min Digging chain speed Spoils handling (single.50x8 tires and 24” (610-mm) boom in transport position Dimensions based on 16x6.SPECIFICATIONS DIMENSIONS A2 65 1030/1230 .S. manually steered. chain type trencher Ditch Witch model 1230. two-pitch digging chain] 900 lb 408 kg Operating weight [with 33. chain type trencher OPERATIONAL OPERATIONAL U.7 in3 389 cm3 Bore 3.52 in 64 mm Stroke 2.S. 5 L Engine oil capacity 2.1 L POWER TRAIN POWER TRAIN Ground drive transmission Ground drive transmission Ground drive: hydrostatic. METRIC Maximum governed speed installed (no load) 3600 rpm 3600 rpm Maximum governed speed installed (no load) 3600 rpm 3600 rpm Flywheel power @ 3200 rpm (full load) 12 hp 8. spring-loaded with tension roller for belt drive Digging chain clutch: mechanical. belt drive to reduction drive. attached to and rotates with headshaft NOISE LEVELS NOISE LEVELS Operator 88 dBA sound pressure per ISO 6394 Operator 88 dBA sound pressure per ISO 6394 Exterior 101 dBA sound power per ISO 6393 Exterior 101 dBA sound power per ISO 6393 VIBRATION LEVELS VIBRATION LEVELS Vibration at the operator’s hand during normal operation is 6. with tension roller for belt drive Pump drive clutch: mechanical.50x8 Drive. hand-operated.4 L/h Fuel consumption @3600 rpm .89 gph 3.1 L Engine oil capacity 2. standard: 16x6. hand-operated. METRIC POWER U. spring-loaded with tension roller for belt drive Tires Tires Drive. hand-operated.50x8 Drive.1 m/s2 .” two-groove Digging chain: 33. spring-loaded.” two-groove Belt: “power band. speed and direction controlled with single lever Ground drive: hydrostatic. spring-loaded.3 pt 1. headshaft Trencher drive: mechanical. speed and direction controlled with single lever Pump drive clutch: mechanical. optional: 18x8.00x6 Trail: 13x5.66 1030/1230 . gearbox to axle. headshaft Belt: “power band.S. optional: 18x8.9 kW Flywheel power @ 3200 rpm (full load) 12 hp 8.50x8 Trail: 13x5.000 lb (16 969 kg) test Chain drive sprocket: forged and tempered Chain drive sprocket: forged and tempered Digging teeth: bolt-on cup teeth with hard-surfaced edge of tungsten carbide Digging teeth: bolt-on cup teeth with hard-surfaced edge of tungsten carbide Spoils handling drive: mechanical.S.5 L Fuel tank capacity 1. attached to and rotates with headshaft Spoils handling drive: mechanical.00x6 Trencher drive: mechanical. with tension roller for belt drive Digging chain clutch: mechanical.9 kW Fuel consumption @3600 rpm . standard: 16x6.000 lb (16 969 kg) test Digging chain: 33.89 gph 3.3 pt 1. belt drive to reduction drive.50x8 Drive. gearbox to axle.7 gal 6.1 m/s2 Vibration at the operator’s hand during normal operation is 6.4 L/h Maximum tilt angle 20° 20° Maximum tilt angle 20° 20° Fuel tank capacity 1. infinitely variable from zero to maximum. infinitely variable from zero to maximum.SPECIFICATIONS 1230 1230 POWER U.SPECIFICATIONS 66 1030/1230 .7 gal 6. hand-operated. and protection components for • electrical systems. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. Inc. • Differentials and parts contained within. • • Batteries. whichever occurs first. • • Hydraulic. CMW reserves the right to supply remanufactured replacement parts as it deems appropriate. Major components are warranted for a period of 1000 hours of use or one year. and non-major components are covered under Product Limited Warranty. strikers.WARRANTY WARRANTY WARRANTY Ditch Witch Equipment and Replacement Parts North American* Limited Warranty Policy Ditch Witch Equipment and Replacement Parts North American* Limited Warranty Policy Major Component Limited Warranty Major Component Limited Warranty Major components are warranted for a period of 1000 hours of use or one year. Free replacement parts and labor will be provided at any authorized dealership for any part of Major Component which has a defect in material or workmanship within warranty period. Mexico. and fluid pumps. hydrostatic. and tailpieces. Free replacement parts and labor will be provided at any authorized dealership for any part of Major Component which has a defect in material or workmanship within warranty period. Hydraulic cylinders and components excluding repair kits.67 1030/1230 . (“CMW”). • Pierce Airrow bodies. instruments. Hydraulic cylinders and components excluding repair kits.S. alternators. The product containing a major component or part must be presented to CMW or its authorized dealer for inspection within 30 days of the date major component or part fails.. strikers. Replacement parts and other serial numbered products (“Products”) that are not listed under Major Component Limited Warranty. Defects will be determined by an inspection of major component or part by CMW or its authorized dealer. Replacement parts and other serial numbered products (“Products”) that are not listed under Major Component Limited Warranty. and non-major components are covered under Product Limited Warranty. gauges. Canada. Hydraulic. Major Components are defined as: Major Components are defined as: • Frames. • Drive gearboxes and parts contained within. CMW reserves the right to supply remanufactured replacement parts as it deems appropriate. * Equipment owners in countries other than U. hydrostatic. alternators. The product containing a major component or part must be presented to CMW or its authorized dealer for inspection within 30 days of the date major component or part fails. The Major Component Limited Warranty covers only Major Components listed under Major Component Limited Warranty that are manufactured and distributed by The Charles Machine Works. and Puerto Rico should refer to Ditch Witch International Warranty Policy. gauges. motors and components that control or • • protect pumps and motors. motors and components that control or protect pumps and motors. Canada. • Drive gearboxes and parts contained within. • Mechanical transmissions. . whichever occurs first.WARRANTY 67 1030/1230 . Inc. Auxiliary hydraulic control valves and electrical components used for controlling hydraulic components. and fluid pumps. The Major Component Limited Warranty covers only Major Components listed under Major Component Limited Warranty that are manufactured and distributed by The Charles Machine Works. Mexico.S. • Mechanical transmissions. instruments. * Equipment owners in countries other than U. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. (“CMW”). • Differentials and parts contained within. Batteries. and Puerto Rico should refer to Ditch Witch International Warranty Policy. • Frames. and tailpieces. and protection components for electrical systems. Pierce Airrow bodies. Defects will be determined by an inspection of major component or part by CMW or its authorized dealer. • Auxiliary hydraulic control valves and electrical components used for controlling • hydraulic components.. beginning on date of delivery of any such new product. beginning on date of delivery of any such new product. The product or part must be presented to CMW or its authorized dealer for inspection within 30 days of the date of failure. The product or part must be presented to CMW or its authorized dealer for inspection within 30 days of the date of failure.WARRANTY Product Limited Warranty Product Limited Warranty Products are warranted for 90 days from date of delivery of any new product. Free replacement parts and labor will be provided at any authorized dealership for any product which has a defect in material or workmanship within warranty period. which period shall not in any event exceed 90 days.68 1030/1230 . . CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. Products are warranted for 90 days from date of delivery of any new product. Defects will be determined by an inspection of the product or part by CMW or its authorized dealer. Defects will be determined by an inspection of the product or part by CMW or its authorized dealer. Replacement parts are warranted for 90 days from date of delivery of any such replacement part. CMW reserves the right to supply remanufactured replacement parts as it deems appropriate. Free replacement parts and labor will be provided at any authorized dealership for any product which has a defect in material or workmanship within warranty period. Any part of a product subject to ground contact is warranted only for defects in material or workmanship and only for the period of operational life of such part. Any part of a product subject to ground contact is warranted only for defects in material or workmanship and only for the period of operational life of such part. which period shall not in any event exceed 90 days. CMW reserves the right to supply remanufactured replacement parts as it deems appropriate. Replacement parts are warranted for 90 days from date of delivery of any such replacement part. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry.WARRANTY 68 1030/1230 . Therefore. This limited warranty applies to the owner of the product. digging chain. Some states do not allow exclusion or limitation of incidental or consequential damages. Further. some states do not allow exclusion of or limitation of how long an implied warranty lasts. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. tools. or inspection of products. neglect. This limited warranty gives owner specific legal rights and the owner may also have other rights which vary from state to state. damages. or parts. Parts which may be subject to another manufacturer’s warranty (such warranty will be available to purchaser). • All incidental or consequential damages. downhole products. improper • installation. • Parts subject to ground contact (including but not limited to drill pipe. alteration. some states do not allow exclusion of or limitation of how long an implied warranty lasts. products should be operated under anticipated working conditions prior to purchase. This limited warranty applies to the owner of the product. so above limitation of exclusion may not apply. Ditch Witch products have been tested to deliver acceptable performance in most conditions. Some states do not allow exclusion or limitation of incidental or consequential damages. neglect.WARRANTY 69 1030/1230 . or inspection of • Parts subject to ground contact (including but not limited to drill pipe. damages. Therefore. to assure suitability. • Parts which may be subject to another manufacturer’s warranty (such warranty All implied warranties not expressly stated herein. damages. improper installation. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES AS DEFINED BY THE UNIFORM COMMERCIAL CODE. or injuries caused by misuse. • servicing of products in a manner inconsistent with manufacturer’s All engines and engine accessories (these are covered by original recommendations. • • All defects. Further. This limited warranty gives owner specific legal rights and the owner may also have other rights which vary from state to state. replacement. downhole Transportation charges related to repair. so the above limitation may not apply. abuse.WARRANTY Exclusions Exclusions from Major Component and Product Limited Warranty from Major Component and Product Limited Warranty Specifically excluded from Major Component and Product Limited Warranty are: Specifically excluded from Major Component and Product Limited Warranty are: • • Transportation charges related to repair. This does not imply they will deliver acceptable performance in all conditions. or injuries caused by misuse. teeth and sprockets). including any warranty of fitness for a particular purpose and merchantability. This does not imply they will deliver acceptable performance in all conditions. replacement. or uses other than those for which products were intended. or servicing of products in a manner inconsistent with manufacturer’s recommendations. products should be operated under anticipated working conditions prior to purchase. • All defects. operation. • All incidental or consequential damages. or were intended. Ditch Witch products have been tested to deliver acceptable performance in most conditions. abuse. so the above limitation may not apply. All engines and engine accessories (these are covered by original manufacturer’s warranty). including any warranty of fitness for a particular purpose and merchantability. or parts. or uses other than those for which products All defects. digging chain. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. . so above limitation of exclusion may not apply. damages. to assure suitability. alteration. or injuries caused by improper training. tools.69 1030/1230 . or injuries caused by improper training. • All implied warranties not expressly stated herein. major components. • manufacturer’s warranty). • All defects. major components. teeth and sprockets). THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES AS DEFINED BY THE UNIFORM COMMERCIAL CODE. operation. THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. • will be available to purchaser). Perry. or contact your local Ditch Witch dealer.WARRANTY For information regarding this limited warranty. or contact your local Ditch Witch dealer.O. P. First version: 1/91. P.WARRANTY 70 1030/1230 . contact CMW’s Product Support department. OK 73077-0066. Latest revision: 4/99 . Perry.70 1030/1230 . OK 73077-0066. Box 66. contact CMW’s Product Support department. For information regarding this limited warranty. Box 66.O. Latest revision: 4/99 First version: 1/91.