Discover 135 Part catalogue

Brand ID: 001MC631Foreward We have pleasure in presenting the Spare Parts Catalogue for ‘Discover DTS-i 135cc’ Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued. Bajaj Auto Limited Service Department Akurdi, Pune 411 035 India DOC. NO.: 71110430 REV. 00, DEC. 07 Phone : 020-27406557 Fax : 020-27407385 E-mail : [email protected] Brand ID: 001MC631 Brand ID: 001MC631 Instructions for using the Catalogue 1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order. 2. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required. 3. Part Number System: We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily. 4. Abbreviations : The following abbreviations are used in this catalogue. assly. Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase accl. Accelerator Cyl Cylinder Comp. Complete o/s. Over size Fr Front Std. Standard L Length A/t. Alternate Rr Rear R.H. Right hand Hex. Hexagonal L.H. Left hand AR As required INDEX No. Description Page No. 1 2 3 4 5 6 7 8 9 10 Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder & Piston Crankshaft Transmission Change Drum/ Shift Fork Gear Change Mechanism Engine Assly & Crankcase RH 1 2 3 4 5 6 7 & 8 9 10 11 11 12 13 14 15 Crankcase LH Cover RH Cover Magneto Clutch Kick Starter Mechanism 12 13&14 15 16&17 18 16 17 18 19 20 Carburettor Air Cleaner Comp. Silencer Assly Seat Assly / Seat Lock Oil Pump 19 20 21 22 23 21 22 23 24 25 Magneto/C.D.I./H.T.Coil 24&25 Starter Assly (For Electric Start) 26&27 Engine Mountings 28 Frame & Frame fitting 29 Swing Arm / Rear Shock Absorber 30-32 26 27 28 29 30 Rider Foot rest Pillion Foot rest / Holder Mudguard Front & Rear Stand Assembly Tyre/ Tube /Rim 31 32 33 34 Front Hub Front Master Cylinder Front disc brake Rear Hub 33 34 35 36 37 38-40 41 42 43&44 No. Description Page No. 35 Rear Brake Pedal 36 37 38 39 Handle Bar Front Fork Painted Parts & Decals Petrol Cock, Cap Tank & Gauge Fuel Fittings - Petrol Tank, Side Cover & Cover seat 46&47 48&49 50&51 Meter Assly. Control Cables Chain Case Head Lamp & fairing Indicator Light Assly. 54&55 56 57&58 59&60 61 Tail Lamp Assly./Front No. Plate 62 63&64 65 66 67 40 41 42 43 44 45 46 47 48 49 Electrical Equipments Tool Kit Accessories / Grab Handle Kits List For Discover 45 52 53 Amendmend Sheet (Parts Added) 68 Amendmend Sheet (Parts Deleted) 69 Part index 70 Brand ID: 001MC631 Brand ID: 001MC631 Pictorial Index PLATE NO. : 1 COVER CYLINDER HEAD PLATE NO. : 3 VALVE PLATE NO. : 5 CYLINDER & PISTON Pictorial Index PAGE NO.: 1 PAGE NO.: 3 PLATE NO. : 2 CYLINDER HEAD PLATE NO. : 4 CAMSHAFT / TENSIONER PAGE NO.: PLATE NO. : 7 PAGE NO.: 2 TRANSMISSION 7 & 8 PAGE NO.: PLATE NO. : 9 PAGE NO.: 4 GEAR CHANGE MECHANISM 10 PAGE NO.: PLATE NO. : 6 PAGE NO.: PLATE NO. : 11 PAGE NO.: 5 CRANKSHAFT 6 CRANKCASE LH 12 PLATE NO. : 8 CHANGE DRUM / SHIFT FORK PLATE NO. : 10 ENGINE ASSLY. & CRANKCASE RH PLATE NO. : 12 COVER RH PAGE NO.: 9 PAGE NO.: 11 PAGE NO.: 13 & 14 Brand ID: 001MC631 Brand ID: 001MC631 Pictorial Index PLATE NO. : 13 COVER MAGNETO PLATE NO. : 14A CLUTCH Pictorial Index PAGE NO.: 15 PAGE NO.: 17 PLATE NO. : 16 PAGE NO.: CARBURETTOR 19 PLATE NO. : 14 CLUTCH PLATE NO. : 15 KICK STARTER MECHANISM PLATE NO. : 17 AIR CLEANER COMP. PAGE NO.: 16 PAGE NO.: 18 PAGE NO.: 20 PLATE NO. : 18 SILENCER ASSEMBLY PLATE NO. : 20 OIL PUMP PLATE NO. : 22 STARTER ASSLY. PAGE NO.: 21 PAGE NO.: 23 PAGE NO.: 26 & 27 PLATE NO. : 19 SEAT ASSEMBLY / SEAT LOCK PLATE NO. : 21 MAGNETO /C.D.I./H.T. COIL PLATE NO. : 23 ENGINE MOUNTINGS PAGE NO.: 22 PAGE NO.: 24 & 25 PAGE NO.: 28 : 38 & 39 PAGE NO. : 26 RIDER FOOT REST PLATE NO. : 33 FRONT DISC BRAKE PAGE NO. : 29 STAND ASSEMBLY PLATE NO. : 24 FRAME & FRAME FITTING PLATE NO.: 30 PAGE NO.: 35 PLATE NO. : 25 SWING ARM / REAR SHOCK ABSORBER PLATE NO.: 41 PLATE NO.: 42 . : 32 FRONT MASTER CYLINDER PAGE NO.: 31 & 32 PAGE NO. : 27 PILLION FOOT REST / HOLDER Pictorial Index PAGE NO. : 31A FRONT HUB (FOR DISC BRAKE SYSTEM) PLATE NO.: 29 PAGE NO. : 28 MUDGUARD FRONT & REAR PAGE NO.: 34 PLATE NO.: 37 PAGE NO.: 40 PAGE NO.: 36 PAGE NO. : 30 TYRE / TUBE / RIM PLATE NO. : 25A SWING ARM / REAR SHOCK ABSORBER PLATE NO.Brand ID: 001MC631 Brand ID: 001MC631 Pictorial Index PLATE NO. : 31 FRONT HUB(FOR DRUM BRAKE SYSTEM) PLATE NO.: 33 PAGE NO. : 38 PAINTED PARTS AND DECALS Pictorial Index PAGE NO. CAP TANK & GAUGE FUEL PAGE NO.: 45 PAGE NO. : 40 FITTINGS-PETROL TANK. : 37 FRONT FORK PLATE NO. : 35 REAR BRAKE PEDAL PLATE NO. : 39 PETROL COCK.: 57 PAGE NO.: 53 PAGE NO. : 43A CHAIN CASE PAGE NO.: 48 & 49 PAGE NO. SIDE COVER & COVER SEAT PLATE NO.: 50 & 51 PLATE NO.: 56 PAGE NO.: 43 & 44 PAGE NO. : 34 REAR HUB PLATE NO. : 42 CONTROL CABLES PLATE NO.: 52 PLATE NO. : 36 HANDLE BAR PLATE NO. : 41 METER ASSEMBLY PLATE NO.: 59 & 60 .Brand ID: 001MC631 Brand ID: 001MC631 Pictorial Index PLATE NO.: 54 & 55 PAGE NO.: 46 & 47 PAGE NO. : 44 HEAD LAMP & FAIRING PAGE NO. : 43 CHAIN CASE PLATE NO.: 58 PLATE NO. : 48 TOOL KIT PAGE NO.Brand ID: 001MC631 Brand ID: 001MC631 Pictorial Index PLATE NO.: 10 65 10 1 11 No.: 61 PLATE NO.: 62 6 9 2 8 4 7 5 3 2 11 PLATE NO. Head Bush Cylinder Head Cover Camshaft Cap 1 2 1 1 1 1 2 1 1 1 Dommed Cap Nut Copper Washer Bolt Flange Small Bolt Flange Small Plug Gasket 4 4 2 4 1 2 4 4 2 4 1 2 Remarks Ref. : 49 ACCESSORIES / GRAB HANDLE PAGE NO. : 46 TAIL LAMP ASSLY. Disc Br. 1 : COVER CYLINDER HEAD PAGE NO. Page No. 67 66 : Front Wheel Direction 1 .: Part No.: 63 & 64 PLATE NO. PLATE NO. Head Cylinder with Cover Cover Tappet ‘O’ Ring Kit for Cover Cyl.PLATE PAGE NO. / FRONT NO. : 47 ELECTRICAL EQUIPMENTS PAGE NO. : 45 INDICATOR LIGHT ASSEMBLY Plate No. 1 2 3 4 5 JN 5110 DJ 1012 36 DS10 DS 1011 DS 1010 06 17 01 93 96 6 7 8 9 10 11 39 2647 15 DS 1010 84 39 2532 04 39 1075 04 DH 1012 72 DG 1014 98 Description 1A 1B Drum Br. Rocker Arm Shaft . Page No. 2 : CYLINDER HEAD Plate No. 1013 1013 1013 1013 1100 35 36 33 66 02 Description 3A 3B Drum Br. Head Hollow Dowel Pin 1 1 2 1 1 2 2 Description 2A No. : Front Wheel Direction Drum Br. Disc Br. 67 : Front Wheel Direction 3 .Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 3 : VALVE 13 5 6 4 2 10 1 5 11 1 7 12 3 2 2 9 6 9 4 8 8 5 3 7 8 2B Part No. Remarks No. Disc Br. Page No. Page No.Intake Rocker Arm Shaft . 67 Ref. Bolt / Flange Sleeve Spark Plug 1 1 2 2 1 1 1 2 2 1 6 7 8 9 DG 1010 29 36 DS10 03 36 DS10 02 39 2017 19 11 12 13 39 2608 01 36 DS10 01 39 2181 06 Grub Screw ‘O’ Ring Kit for Cover Cyl. Part No. 67 Ref.Exhaust Rocker Arm with Roller Wave washer Plain washer 1 1 2 2 4 1 1 2 2 4 Cotter valve Valve Repair Kit Valve Kit Seal Oil 4 1 1 2 4 1 1 2 Remarks Ref. 1 2 3 4 5 JN 5110 06 39 1660 05 DH 1016 80 DH 1015 08 JN 5814 00 Head Cylinder with Cover Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head Intake Pipe 1 2 1 5 1 1 2 1 5 1 1 2 3 4 5 DS DS DS DS 59 6 7 8 9 10 39 1283 21 DS 1210 12 DH 1210 38 39 1674 04 DH 1110 12 ‘O’ Ring (Intake Pipe) Carburetor Insulator Clamp for Insulator Hex. Drum Br. Remarks Ref. : Front Wheel Direction 4B Remarks Description 5A 5B No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Page No. Head cap Bolt Guide chain Kit Cam Chain (94 Links) Hex Bolt / Flange 11 12 13 14 15 DH 1010 11 DJ 1012 16 39 1014 21 DD 1010 62 39 2542 20 Cam chain Tensioner pivot Bolt Tensioner Assly Ring’O’ Bolt Bearing Ball 4 Description 4A No. 1 2 3 4 5 JN 5112 02 39 1880 20 DH 1014 20 DH 1014 12 DS 1012 76 Camshaft Assly Bearing cam LH side Washer behind small bearing Collar cam Sprocket Sprocket 1 1 1 1 1 6 7 8 9 10 DH 1010 48 DH 1013 87 36 DS10 04 DS 1010 36 39 1674 04 Special camshaft washer Hex. 1 1 1 1 1 1 2 3 4 5 DH 1010 16 39 2181 06 36 DJ40 08 DH 101671 JN 5210 01 Gasket Cylinder Pin dowel Ring Set Piston Ring Snap Cylinder Block / Piston Assly 1 4 1 2 1 1 4 1 2 1 1 1 1 1 2 1 1 1 1 2 6 JF 5212 00 Piston Assembly 1 1 1 1 1 1 1 1 1 1 1 1 Drum Br. Disc Br. Disc Br. 4 : CAMSHAFT / TENSIONER Plate No. 67 Ref. Part No. Soc. Page No. 67 : Front Wheel Direction 5 . 5 : CYLINDER AND PISTON 2 2 5 3 15 4 5 6 6 7 1 2 1 3 13 8 14 4 12 9 10 4 11 Part No. Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 6 : CRANK SHAFT Plate No. 1 2 3 4 5 JN 5310 00 DH 101195 39 2200 11 DS 1013 63 DS 1012 75 Crankshaft assly. Remarks No.B Key woodruff Parallel pin Bolt Plain washer 1 1 1 1 1 1 1 1 1 1 16 17 18 19 28 39 39 DS 1011 2561 2712 1011 10 20 17 52 Damper Ball Bearing Circlip Spacer 1 2 1 1 1 2 1 1 6 Description 6A No. 7 : TRANSMISSION 13 9 4 6 1 10 16 2 4 12 1 14 13 19 3 5 23 17 12 11 17 15 5 17 14 16 15 8 17 9 7 20 10 11 3 2 8 19 7 18 22 21 18 6 6B Part No. Part No. Disc Br. Comp. 1 2 3 4 5 DS DS DS 39 DS 1012 1012 1010 0987 1010 91 05 49 17 48 Shaft Input Transmission Collar Gear 4th Drive Ring Snap Gear 3rd Drive 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 39 DS DS DS DS 0337 1010 1011 1099 1012 17 47 29 07 04 External Circlip Gear 2nd drive Thrust washer Shaft output Transmission Washer Plain 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 DS DH DS DH DS 1010 1010 1010 1011 1010 54 79 55 11 52 Gear 3rd Driven Washer Spline Gear 4th Driven Bush 1st driven Gear 1st driven 1 1 1 1 1 1 1 1 1 1 Remarks With Plug & Collar : Front Wheel Direction 7 . Description 7A 7B Drum Br. : Front Wheel Direction Drum Br.B 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 DS 31 39 DS 39 1011 1011 2203 1013 2165 12 73 07 55 11 Spring Oil Delivery. Nut Washer Gear primary driver Sprocket cam drive 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 DS 1010 77 DS 1012 60 39 2713 21 DS 1011 54 DH 1010 66 Body centrifugal oil filter Cover centrifugal oil filter ‘O’ Ring Key Joint Oil Delivery . Disc Br. 16 17 18 19 20 DS 1012 03 DH 1012 35 DH 1012 35 DS 1013 55 DH 1013 34 30 1010 61 Washer Plain Circlip Circlip Hex. Disc Br. 7 : TRANSMISSION Plate No. Remarks For DS 1099 07 No. : Front Wheel Direction Drum Br. Socket Bolt Collar Sprocket ‘O’ Ring Sprocket Collar 1 2 1 2 1 1 1 2 1 2 1 1 21 22 23 DS 1011 97 DS 1011 98 DS 1011 07 Sprocket Drive Plate Drive Sproket Spline washer 1 1 1 1 1 1 8 Description 7A No. Gear Shift 1 1 2 1 1 1 1 2 1 1 Bolt Socket Parallel pin 1 1 1 1 Remarks : Front Wheel Direction 9 . 8 : CHANGE DRUM / SHIFT FORK 1 6 10 16 2 4 1 14 13 3 23 12 11 6 3 17 15 5 17 8 5 9 7 4 7 20 19 22 21 18 2 3 7B Part No. Disc Br.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Guide Gear Shifter Drum Assly. Part No. 1 2 3 4 5 DS DS DS DS DS 1010 1010 1010 1010 1011 63 64 62 79 35 6 7 39 2639 04 DS 1011 32 Description 8A 8B Drum Br. 10 : ENGINE ASSEMBLY.H. Gear Shifter Spring slider arm reset Stopper Comp. Description 9A 9B Drum Br. Description 10A 10B Drum Br. Engine Assly. 9 : GEAR CHANGE MECHANISM Plate No. (For Output shaft) Dowel Pin Bushing (For Drum Change) Bolt 1 1 2 1 1 1 1 2 1 1 11 12 13 DS 1012 14 39 0746 01 DS 1010 08 Rubber tube Screw Breather Plate 1 1 1 1 1 1 10 1011 1011 1011 1011 1012 : Front Wheel Direction Remarks For KS Drum Brake For Holding Spring : Front Wheel Direction 11 . Part No. Part No. 1 2 3 4 5 DS DS DS DS DS 34 18 73 04 51 Lever comp. CRANKCASE R. Disc Br. Disc Br.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Crankcase RH Stud Spring Clip Gasket Crankcase 1 1 1 2 1 1 1 1 2 1 1 6 7 8 9 10 31 1011 08 39 1673 04 DH 1012 25 DS 1011 19 DS 1011 03 Damper Flanged Bolt Bolt Gear Shift drum Stopper Spring gear shifter return Spring gear shifter drum stopper 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 39 2583 20 39 2662 20 39 2181 06 DU 1010 85 DH 1012 25 Bearing Ball (For input shaft) Needle Brg.gear shifter drum Bolt shift change Lever comp. Remarks No. change with Damper 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 JN 5010 00 JN 5010 01 JN 5410 02 39 2531 05 DG 1210 02 DS 1011 67 Engine Assly. 3 3 2 13 12 4 10 11 8 9 1 3 7 2 10 8 4 6 7 6 5 8 9 5 No. HD Bolt / Flange 1 1 1 1 1 1 1 1 1 1 1010 1011 2443 1012 2544 00 19 19 67 50 Description 72 23 11 11 04 Remarks : Front Wheel Direction 13 . 1 2 3 4 5 JN 39 39 39 39 5410 2531 1715 2562 2583 00 05 19 20 20 Crankcase LH Stud Oil Seal Needle Bearing (For Input shaft) Bearing Ball (For Output shaft) 1 2 1 1 1 1 2 1 1 1 6 7 8 9 10 39 39 JN 39 39 2189 2190 5710 1754 1283 19 19 01 21 21 Oil Seal (For Output shaft) Oil Seal (For Shift lever) Cap Strainer ‘O’ ring ‘O’ ring 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 31 2010 81 DH 1012 64 39 1963 04 39 1677 04 39 1845 04 Switch comp. Disc Br. 11 : CRANKCASE LH Plate No. Disc Br. RH Oil Seal Seal Oil Lever Assly. Description 11A 11B Drum Br. 1 2 3 4 5 JN 39 39 DS DS 6 7 8 9 10 11 12 13 14 15 5412 1917 1041 1010 1010 12A 12B Drum Br. Cover comp. 1 1 1 1 16 DH 1011 69 17 DS 1210 04 12 : Front Wheel Direction 5 11 14 No.(Neutral) Gasket Neutral Switch Flanged Bolt Bolt Bolt 1 1 1 6 1 1 1 1 6 1 Bush starter gear inner Mesh Filter oil Comp.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Part No. 12 : COVER RH 10 2 2 13 7 15 3 12 13 17 20 18 4 14 15 3 16 4 6 9 19 2 5 6 10 1 8 9 17 11 12 16 Part No. 8 1 7 Remarks No. Clutch Rod Push (For Clutch Lever) 1 1 1 1 1 1 1 1 1 1 DS 1012 63 DH 1011 52 39 1075 04 39 0999 06 DS 1010 73 Dip Stick with O Ring ‘O’ ring Oil level Gauge Bolt Pin Dowel Bracket Clutch Cable 1 1 8 2 1 1 1 8 2 1 DS DS 39 DS 39 Gasket cover RH Spring clutch lever Washer Damper Cover RH Hex. 1 2 3 4 5 JN 5412 04 39 1674 04 DG 1014 18 DS 1013 07 39 1075 04 Cover Mag. 13 : COVER MAGNETO 11 10 4 6 7 3 12 13 17 20 13 10 4 18 14 15 9 19 2 3 5 12 6 8 1 16 5 11 No. 16 17 18 19 20 14 Part No. 12 : COVER RH Plate No. Disc Br. Remarks JN 5412 03 JN 5412 06 Fixed on Cover magneto : Front Wheel Direction 15 .with gauge & decal Bolt Hex. Part No. DS DG DS DS DS 1012 1014 1012 1012 1012 52 18 15 12 01 Description ‘bajaj’ Decal Gauge Wire Circlip Plate Cover Damper RH Bushing : Front Wheel Direction 7 8 12A 1 12B Drum Br. RH 2 Description 9 13A 13B No. Disc Br. Gauge Gasket Magneto cover Bolt 1 3 1 1 4 1 3 1 1 4 6 7 8 9 10 39 0999 06 DH 1011 57 39 1283 21 52 JN00 08 DS 1012 10 Pin Dowel Cap Crank Center ‘O’ Ring Cover LH Rear with Decal Damper Cover LH 2 1 1 1 1 2 1 1 1 1 11 12 13 39 2208 04 DS 1012 53 DH 1012 83 Flanged Bolt ‘bajaj’ Decal Plate Damper Cover LH 4 1 1 4 1 1 Drum Br.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 1 1 1 1 1 1 1 1 1 1 Remarks Fixed on cover comp. Brand ID: 001MC631 Brand ID: 001MC631 Plate No. N. 1 1 1 4 3 1 2 3 4 5 39 2200 11 DS 1013 19 DH 1013 44 JN 5514 10 DH 1015 57 Plain Washer Clutch Center Plate Clutch pressure Disc Clutch friction Adler (E type) Plate Clutch 1 1 1 4 3 1 1 1 4 3 6 6 1 1 1 6 6 1 1 1 6 7 8 9 10 JN 5514 00 39 1553 04 DH 1014 84 DS 1011 05 DH 1015 20 Spring Clutch Bolt Holder Clutch Guide Plate Clutch Pressure Nut Primary drive lock 6 6 1 1 1 6 6 1 1 1 1 1 1 1 1 1 11 12 13 14 15 JN JN JN JN JN Assembly Clutch Complete Clutch Plate Assly Anti Judder Spring Anti Judder Washer Assembly Recess Cup 1 1 1 1 1 1 1 1 1 1 16 JN 1514 14 Rod Push 1 1 LH Thread 5514 5514 5514 5514 5514 17 16 08 09 15 Description 14A No. 14A : ANTI-JUDDER CLUTCH 4 4 5 5 12 12 4 4 2 5 4 11 2 5 4 11 7 5 7 5 8 8 6 6 3 3 9 9 4 4 1 13 10 14A Part No. Disc Br. 16 Description 16 1 14B Remarks 14B Part No. 1 2 3 4 5 39 2200 11 DS 1013 19 DH 1013 44 JN 5514 10 DH 1015 57 Plain Washer Clutch Center Plate Clutch pressure Disc Clutch friction Adler (E type) Plate Clutch 1 1 1 4 3 6 7 8 9 10 JN 5514 00 39 1553 04 DH 1014 84 DS 1011 05 DH 1015 20 Spring Clutch Bolt Holder Clutch Guide Plate Clutch Pressure Nut Primary drive lock 11 12 13 JN 5514 01 JN 5514 02 DH 1014 85 Assembly Clutch Complete Clutch Plate Assly Rod Clutch Lifter : Front Wheel Direction 15 10 No. 14 : CLUTCH Plate No. Disc Br.I. Drum Br. Remarks LH Thread N. Drum Br.I. : Front Wheel Direction 17 . Vacuum Piston Kit Jet Holder Kit Jet needle Packing 1 1 1 1 1 1 1 1 1 1 DS 1210 90 DS 1210 80 DH 1211 01 DH 1211 02 39 0899 01 Screw Pan Float Comp. Page No. Reed Switch Assly. Magnet Assly. 1 2 3 4 5 JN 5812 36 DS12 JN 5812 JN 5812 DS 1210 6 7 8 9 10 11 12 13 14 16A 16B Drum Br. Carburetor Assly.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 16 : CARBURETTOR 5 13 6 13 10 4 14 2 7 11 16 8 15 16 Description 6 15A 15B Drum Br. 67 For KS qty is 4 9 No. Disc Br.I. 67 N. Page No. Disc Br. 15 : KICK STARTER MECHANISM Plate No. 67 Ref. Page No. Set Plunger 1 1 1 1 1 1 1 1 5812 1210 1211 5812 01 01 08 15 89 Description 07 76 15 12 Choke Plunger Housing with Gasket Remarks Ref. 5 1 8 4 1 No. 1 2 3 4 5 DS 1012 DD 1010 36 DS10 DS 1012 DS 1010 06 97 07 09 58 Lever Kick Starter complete Damper Boss Kick Set Bolt Special Collar Spring 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 DS DS 39 39 39 1010 1010 2276 0993 2276 57 60 11 11 11 Spindle Kick Starter Assly Pinion Kick Starter Washer Washer Thrust Plain Washer 1 1 2 1 1 1 1 2 1 1 11 12 13 14 15 DS DH DS DS DH 1010 1013 1010 1011 1011 61 85 59 90 21 Guide Kick Bolt Flanged Spring Kick Starter Ratchet Spring 1 3 1 1 1 1 3 1 1 1 16 17 39 0738 17 39 1373 04 Circlip Bolt 2 1 2 - 18 : Front Wheel Direction 8 10 6 12 Part No. For KS : Front Wheel Direction 19 . Pan Head Screw 4 1 1 1 2 4 1 1 1 2 JN DS DS JN Idling Screw Kit Float Valve Comp. 11 2 3 9 3 12 7 Remarks Ref. Page No. 67 Ref. Part No. Disc Br. Bolt Plain Washer Collar Flanged Bolt O ring 3 3 2 2 1 3 3 2 2 1 11 12 13 DS 1211 17 DS 1211 26 DG 1210 02 Drain Tube Plug Spring Clip 1 1 2 1 1 2 2 3 20 : Front Wheel Direction Remarks No. Element Air Filter -1 1 -1 1 1 1 -1 1 -1 1 6 7 8 9 10 39 39 31 39 DX 0071 1765 1210 1940 1210 04 11 43 04 06 Hex. 1 Part No. 1 Part No. Air Cleaner comp. Disc Br. 2 1 2 1 1 2 1 2 1 1 Remarks : Front Wheel Direction 21 . Bracket Side Cover Mtg. Seal Shield Muffler Shield Muffler ‘U’ Nut Gasket Exhaust -1 2 1 1 1 1 -2 1 1 1 Flanged Nut Hexagonal Bolt Truss Screw Grommet Shield Wire Shield Assly. Connecting Tube Connecting Tube Cartridge Assly. Description 17A 17B Drum Br. Silencer Assly.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Silencer Assly. 4 5 JN DS DS JN DS DX DX 5810 1211 1610 5810 1211 1210 1210 02 29 69 01 31 07 10 Air Cleaner comp. 17 : AIR CLEANER COMP Plate No. 2 3 4 5 JN DS DH DH DD DJ 5910 1013 1013 1014 1610 1010 00 89 01 68 71 64 6 7 8 9 10 39 1970 15 39 2730 04 DH 1013 02 DH 1014 81 JN 5910 16 Description 18A 18B Drum Br. 18 : SILENCER ASSEMBLY 6 1 5 8 2 8 7 10 7 6 8 2 2 10 3 9 9 5 3 11 4 1 13 12 4 No. DS 2110 36 DS21 DS 2110 39 1902 01 01 06 04 Description Seat Assly comp Seat Damper Kit Lock Assly seat Flanged bolt : Front Wheel Direction 19A 19B Drum Br. Oil Pump Body Rotor Oil Pump inner Rotor Oil Pump outer Bolt Gear oil Pump Driven 1 1 1 3 1 1 1 1 3 1 Hollow Dowel Pin 3 3 Remarks : Front Wheel Direction 23 .Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 1 2 3 4 22 Part No. 19 : SEAT ASSEMBLY / SEAT LOCK Plate No. 1 2 3 4 5 DS 28 28 39 DS 1211 1210 1210 1674 1013 18 07 08 04 65 6 39 1686 06 6 Description 1 20A 20B Drum Br. Disc Br. 20 : OIL PUMP 5 4 1 4 2 4 3 3 2 No. 1 1 1 2 1 1 1 2 Remarks No. Part No. Disc Br. Stator Assly. comp Hex. Disc Br.I Assly H. 21 : MAGNEO / C. Flange Bolt Flange Nut Flange Bolt Bracket H. Rotor Assly.I / H.T.D. Disc Br. 1943 0798 1902 1610 1680 04 15 04 67 04 Description 21A 21B Drum Br. For For For For 16 17 18 19 20 39 39 39 DJ 39 21 DH 1110 16 new vehicle old vehicle new vehicle old vehicle 1 Part No.T.T. Bolt with Flange Pan Head Screw Stopper plate (wiring harness) 1 1 1 1 2 2 1 1 1 1 1 2 2 1 6 7 8 9 10 39 0746 01 DG 1110 08 DS 1110 43 DS 1110 35 DS 1110 36 Screw Pan head Spark plug (Champion RG4HC) C.I / H. 1 3 4 5 DS 1110 56 DS 1110 18 DS 1110 49 DS 1110 16 39 1674 04 39 0761 01 DH 1011 99 Rotor Assly. 2 Remarks No. Coil RH with Grommet 1 2 1 1 1 1 2 1 1 1 11 12 13 14 14 15 DH 1110 15 DD 1110 12 DH 1110 13 DS 2010 03 DH 2010 18 31 2010 82 Cap Spark Plug Grommet H. Cable Grommet Spark Plug Regulator Voltage Regulator Voltage Capacitor 2 2 1 1 1 1 2 2 1 1 --- : Front Wheel Direction 4 15 2 No.Coil Flange Bolt 1 1 2 1 2 1 1 2 1 2 Grommet Sleeve Spark Plug 1 1 Remarks For KS For KS : Front Wheel Direction 25 . 24 6 16 5 14 2 7 13 12 20 15 10 Drum Br.Brand ID: 001MC631 Brand ID: 001MC631 Plate No.T.D. Coil LH with Grommet H. comp Stator Assly.COIL Plate No. 21 : MAGNEO / C.T.T.COIL 9 9 10 21 19 18 21 19 7 13 12 18 20 11 8 11 8 12 12 6 16 5 3 3 14 4 7 17 1 Description 7 17 21A 21B Part No.D. Brand ID: 001MC631 Brand ID: 001MC631 Plate No. starter Bolt Body Starter Counter Bush for Spring Starter 3 -1 4 1 5 3 1 -4 1 5 13 14 15 26 2437 3516 1110 1074 5514 1011 04 00 51 04 07 09 : Front Wheel Direction 21 6 20 DH DH DH DH DH DH DH 2 3 1017 1015 1011 1017 1011 1014 1015 Description 2 22B No. 22 : STARTER ASSEMBLY Plate No. 22 : STARTER ASSEMBLY (FOR ELECTRCI START) 17 12 17 18 13 12 18 13 19 19 16 14 4 22 16 14 4 1 3 22 11 8 7 11 5 8 9 8 7 10 15 2 21 1 3 6 5 9 8 10 15 20 No. : Front Wheel Direction 27 . starter Motor assly. 22A 22B Drum Br. starter clutch Body comp.I. Disc Br. 1 Part No. For new vehicle For old vehicle 16 17 18 19 20 39 1062 04 DS 1011 44 39 2547 17 39 0999 06 DH 1011 63 Bolt Cap Circlip Dowel Pin Roller 2 1 1 2 5 2 1 1 2 5 21 22 23 DH 1015 33 DS 1012 94 59 1000 02 Bush Spring Starter Clutch Gasket Spring dowel 5 1 1 5 1 1 For new vehicle For old vehicle Stopper plate For stopper plate Description 22A Remarks Drum Br. Part No. starter clutch Spring Plate roller clutch Plate roller clutch Gear starter clutch Plate starter clutch gear return 1 1 5 1 1 1 1 1 1 5 1 1 1 1 6 7 8 9 10 39 1672 04 DS 1011 01 DS 1011 79 DH 1014 72 39 2152 20 Bolt Shaft starter counter Special Washer starter counter Gear starter counter Needle roller bearing 1 1 2 1 1 1 1 2 1 1 11 12 39 JN DS 39 JN DJ Bolt socket Motor assly. 4 5 82 34 64 81 86 01 81 Body comp. Remarks N. Disc Br. 1 2 3 4 5 DS 1612 57 DS 1611 19 DS 1810 18 DH 1810 14 36 DS18 02 30 1810 06 Frame Assly. comp. Part No.Steering Bearing cone Kit Ball steel -1 1 1 1 46 1 -1 1 1 46 6 7 8 9 10 DH DG DS DP DS Spacer Main Step Screw Side Reflector Silent Bush Bash Plate 4 4 2 2 1 4 4 2 2 1 11 DS 1611 02 Grommet Bash Plate 4 4 1611 1611 2010 1710 1611 00 21 27 06 42 Description 24A No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 1 2 3 4 5 36 36 39 39 39 DS16 DS16 2312 1970 1556 02 01 04 15 04 Engine Mounting Bracket Set Engine Mounting Plate Set Bolt Flanged Nut Flanged Bolt flanged 1 1 4 7 4 1 1 4 7 4 6 7 8 9 39 39 39 39 2718 1225 2702 2723 04 15 04 15 Bolt Flanged Hex. comp. races & Cup rear : Front Wheel Direction 29 . 24 : FRAME AND FRAME FITTINGS 4 2 4 2 3 4 4 9 5 5 5 3 5 3 4 8 4 3 9 1 6 3 4 10 4 8 5 6 9 7 8 11 5 No. Remarks Incl bush. Drum Br. 23 : ENGINE MOUNTINGS Plate No. Disc Br. Nut /Flanged Bolt Flanged Flanged Nut 1 3 2 3 1 3 2 3 28 : Front Wheel Direction Remarks 24B Part No. Nut Fork Cup . Disc Br. Frame Assly. Description 9 23A 23B Drum Br. : Front Wheel Direction 3 5 6 16 20 30 1 3 5 7 13 1 12 8 2 Description 25A 16 16 25B No. 1 2 3 4 5 DG 1710 38 39 0714 11 JN 1220 00 39 0258 11 JN 1220 02 Hex. Bolt/ Flange Plain washer Rear Shock Absorber Plain Washer Swing arm assly. Remarks 16 20 16 19 No. Disc Br. Disc Br. 25A : SWING ARM / REAR SHOCK ABSORBER 2 2 17 18 9 10 2 2 4 2 6 11 8 17 7 18 9 13 10 2 2 4 6 11 6 1 15 12 19 Description 1 15 14 16 25A 14 16 16 25B Part No. Part No. Bolt/ Flange Plain washer Rear Shock Absorber Plain Washer Swing arm assly. Remarks : Front Wheel Direction 31 .Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 1 2 3 4 5 DG 1710 38 39 0714 11 DX 1710 03 39 0258 11 DS 1710 02 Hex. 25 : SWING ARM / REAR SHOCK ABSORBER Plate No. ------ 2 8 2 2 1 6 7 8 9 10 DS 39 39 DS 39 1710 0712 0737 1710 0553 15 15 12 07 02 Cap Swing Arm Domed Cap Nut Spring Washer Chain slider Screw ------ 2 2 2 1 2 11 12 13 14 15 39 DS 39 DJ DJ 0454 1710 1358 1510 1510 11 13 15 36 37 Plain washer Shaft swing arm Flanged Nut Adjuster chain LH Adjuster chain RH ------ 2 1 1 1 1 16 17 18 19 20 39 DS 39 39 39 0292 1710 1773 1943 0711 15 14 04 04 11 Hexagon nut Mud Flap Flange Bolt Bolt Washer ------ 4 1 2 1 1 Drum Br. 2 8 2 2 1 ------ 6 7 8 9 10 DS 39 39 DS 39 1710 0712 0737 1710 0553 15 15 12 07 02 Cap Swing Arm Domed Cap Nut Spring Washer Chain slider Screw 2 2 2 1 2 ------ 11 12 13 14 15 39 DS 39 DJ DJ 0454 1710 1358 1510 1510 11 13 15 36 37 Plain washer Shaft swing arm Flanged Nut Adjuster chain LH Adjuster chain RH 2 1 1 1 1 ------ Drum Br. 25 : SWING ARM / REAR SHOCK ABSORBER Plate No. Lower Mounting 2 2 1 2 2 2 2 1 2 2 11 DJ 1610 90 Damper Footrest 2 2 Drum Br. Disc Br. 16 17 18 19 20 32 Part No.Main step LH Flange bolt Main step RH assly. 4 1 2 1 1 11 16 7 Description 26A 26B No. Part No. Comp.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 1 2 3 4 5 DJ 1611 26 39 1940 04 DJ 1611 27 DH 1610 53 DG 1612 24 Assly. 26 : RIDER FOOT REST 2 4 17 18 9 10 2 2 4 6 11 8 2 7 8 9 6 13 7 10 11 1 2 12 3 5 6 3 1 15 16 20 19 No. comp. Rubber Main Step Damper 1 4 1 2 1 1 4 1 2 1 6 7 8 9 10 39 1282 15 39 0897 04 DS 1611 17 DH 1611 00 DH 1610 56 Domed Cap nut Bolt Stay Main Step Spacer Main Step Plate Comp. 39 DS 39 39 39 0292 1710 1773 1943 0711 5 15 14 04 04 11 Description Hexagon nut Mud Flap Flange Bolt Bolt Washer : Front Wheel Direction 14 16 25A 25B ------ 10 9 6 Remarks 1 4 16 Drum Br. Remarks For Kick stopper : Front Wheel Direction 33 . Disc Br. comp. RH Rubber pillion step 1 1 1 1 2 1 1 1 1 2 1 2 3 4 5 DS DX 39 39 DX 1611 1610 2310 1507 1610 25 65 04 11 34 Cable Guide Brace fender Flange bolt Plain Washer Fender rear front 1 1 4 4 1 1 1 4 4 1 DD 1613 81 30 1410 31 39 1040 11 39 0784 08 39 2722 04 Pin pillion step ‘O’ ring Plain washer Split pin Soc. Description 28A 28B Drum Br. Disc Br.Cylinder 2 2 2 2 2 2 11 12 13 14 15 DS 1611 08 DJ 1610 69 39 0326 15 DS 1611 41 DH 1611 58 Sleeve Front Fender Nail for Cable Guide Nyloc Nut Flap Front fender Grommet Side Cover 4 1 3 1 2 4 1 3 1 2 16 17 18 39 0211 11 JN 1814 03 DX 1610 66 Plain Washer Hose Clamp Damper 2 1 1 2 1 1 : Front Wheel Direction N. Head Bolt 2 2 2 2 4 2 2 2 2 4 6 7 8 9 10 39 39 39 DS 39 2701 0211 0798 1610 1943 04 11 15 62 04 Flange bolt Plain washer Flange nut Fender rear Flange bolt 2 2 2 1 2 2 2 2 1 2 DX 1610 67 DH 1611 00 22 1504 51 Plate Lock Pillion Step Spacer Main Step Bolts.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 28 : MUDGUARD FRONT & REAR 5 6 10 10 7 10 10 4 8 13 9 1 2 8 7 6 16 10 12 17 6 14 1 3 5 4 2 8 11 7 3 5 15 9 9 11 13 No. Part No. Disc Br. I. comp. : Front Wheel Direction 35 . Remarks Fender front mtg. Holder LH step Holder RH step Pillion step assly. Part No. N. Remarks No. 27 : PILLION FOOT REST / HOLDER Plate No. 1 2 3 4 5 DS DS DH DH DH 6 7 8 9 10 11 12 13 34 1610 1610 1613 1613 1613 85 86 13 15 17 Description 27A 27B Drum Br. LH Pillion step assly.I. 30 : TYRE / TUBE / RIM 3 3 2 2 8 1 OGRIP 5 EU 10 R 4 9 1 6 5 7 4 EU R OGRIP 6 29B Part No. Drum Br. 29 : STAND ASSEMBLY Plate No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Remarks Proprietary items Not to service Proprietary items service : Front Wheel Direction 37 . Remarks 30B Part No. 1 DJ 1510 77 DS 1510 86 DS 1510 48 Wheel rim front Wheel rim front Tyre front -1 1 1 -1 5 DS DJ DS DS Tube front Wheel rim rear Wheel rim rear Tyre rear 1 -1 1 1 1 -1 6 DS 1510 29 Tube rear 1 1 2 3 4 1510 1510 1510 1510 49 87 84 31 Description 30A No. 1 2 3 4 5 DS 1611 13 DS 1611 12 39 0797 08 DH 1611 21 DH 1611 45 Center Stand Shaft stand Pin cotter Spring main stand Cover spring main stand 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 DS 1610 77 DH 1612 40 DF 1611 02 39 0422 15 DG 1611 24 Stand side Spring side stand with cover Bolt Nut Damper Main Stand 1 1 1 1 1 1 1 1 1 1 36 Description 29A No. Disc Br. : Front Wheel Direction Drum Br. Disc Br. 67 : Front Wheel Direction 39 . 23 21 4 Description 31A 31B Drum Br. 31 : FRONT HUB (FOR DRUM BRAKE SYSTEM) 2 Plate No. Remarks No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Description 10 18 17 19 21 9 4 30A 23 20 30B Drum Br. 1 2 3 4 5 39 DS 30 39 39 2688 1510 1510 0840 0798 20 56 32 01 15 Bearing Ball Dusct Seal Collar Bearing Screw pan cross Nut 2 1 1 1 1 ------ 16 17 18 19 20 30 30 30 36 30 1510 1510 1511 DS15 1511 35 69 05 02 18 Oil seal Spring Shoe brake Speedometer gear Kit Stopper for bushing 1 2 1 1 1 ------ 6 7 8 9 10 39 39 39 DJ 39 0781 0786 0787 1510 0775 11 15 08 41 04 Plain washer Nut castle Pin cotter Axle Bolt 1 1 1 1 1 ------ 21 22 23 24 25 JA 39 30 30 DS 1316 1013 1510 1510 1510 06 21 42 33 42 Bushing Speedo Cable Ring ‘O’ Washer ‘A’ Oil Seal Spacer 1 1 2 1 1 ------ 11 12 13 14 15 JA 1316 07 DD 1510 09 30 1510 38 DS 1510 87 DD 1510 08 Lever brake cam Indicator Ring ‘O’ Panel front brake Cam brake 1 1 1 1 1 ------ 38 : Front Wheel Direction 18 22 11 5 23 17 14 13 12 22 11 16 15 Remarks Ref. Disc Br. Part No. Disc Br. Page No. Part No. 31 : FRONT HUB (FOR DRUM BRAKE SYSTEM) 2 8 24 7 1 8 24 7 1 6 6 25 25 3 1 3 1 16 17 15 10 14 13 12 17 19 5 23 20 9 No. Disc Br. Seal oil Plate drive ------ 1 2 1 1 1 1 2 3 4 5 DJ DJ DJ DE DJ 1910 1510 1910 1910 1910 23 76 06 11 26 Major Kit . hd. Slotted Nut ----- 1 1 1 1 11 12 13 14 15 DJ 1910 DJ 2011 DJ 1910 DJ 1910 36 DH19 32 00 34 35 02 Cylinder Master Front brake switch Reservoir Cover Diaphragm Oil Window Kit ------ 1 1 1 1 1 40 : Front Wheel Direction Remarks Ref. 31A : FRONT HUB (FOR DISC BRAKE SYSTEM) 2 Plate No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 1 2 3 4 5 39 39 DE 30 DE 0787 2688 1510 1510 1510 08 20 06 33 12 Pin cotter Bearing ball Spacer assly. Part No. 4 Remarks 6 11 No. bolt ----- 1 1 1 6 6 7 8 9 10 DJ DJ DJ DJ DJ 1910 1910 1910 1910 1910 27 28 29 30 31 Clamp Holder RH Bolt Bolt Front Brake Lever Nut Flanged Screw ------ 1 1 1 1 2 10 11 12 13 DJ DS DJ 39 1510 1510 1510 0786 57 58 41 15 Case meter gear Assly Spacer Axle Hex. Part No. 67 : Front Wheel Direction 41 . Disc Br. 5 Description 32A 32B Drum Br. soc. Description 31A 31B Drum Br.Master Cylinder Hose Brake Front Lever Grip RH Banjo Bolt Washer Copper ------ 1 1 1 2 4 6 7 8 9 DE DJ 39 39 1510 1510 0781 2038 08 14 11 04 Seal oil Disc Plain washer Hex. Page No. 32 : FRONT MASTER CYLINDER 4 8 3 3 2 10 6 5 9 10 10 E : US -4 NG NI DOT3 OM R WAR NLY D F R O FLUI AINE NT AKE CO CAP BR R VING ED AL FILLE MO SE RE A AN CLE FORE BE 9 13 1 15 5 7 4 5 14 1 7 7 2 8 13 12 11 5 12 No. DJ JN 39 39 30 DJ 1510 1410 2686 2687 1510 1510 34A 34B Drum Br. 5 12 PAD SPRING No. Spring Coupling Coupling 1 1 1 2 -1 1 1 1 2 1 -- 2447 0798 1510 1510 1312 1510 53 02 20 20 75 88 Description 8 6 7 04 15 68 69 03 68 9 10 Remarks : Front Wheel Direction 43 . Drive Chain Lock Drive Chain Lock Bearing ball Bearing ball Collar bearing Damper 1 -1 1 1 1 -1 1 1 1 1 DJ 1510 92 JN 1316 00 DD 1510 08 30 1510 38 30 1510 05 DJ 1510 59 DS 1510 23 Panel rear brake Panel rear brake Cam brake Ring ‘O’ Indicator Lever brake Lever brake -1 1 1 1 -1 1 -1 1 1 1 -- 39 39 30 30 JN DS Bolt Nut Shoe brake assly. Disc Br.Caliper Major Kit .Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 27 3 BLEEDER SCREW 10 Description 17 16 Part No. Front Bolt Flanged Spring Pad Bleeder Screw Bleeder Cap ------ 1 2 1 1 1 6 7 8 9 10 DJ DJ DJ DJ DJ Disc Pad Set Insulator Protection Boot Minor Kit . Remarks : Front Wheel Direction 24 11 13 No. Disc Br. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 42 22 14 14 Part No. 33 : FRONT DISC BRAKE Plate No. 34 : REAR HUB 1 21 29 9 4 5 8 11A 11B 12A PISTON SEAL 11B DUST SEAL 3 6 15 21 19 2 23 INSULATOR 4 CALIPER PISTON 12A 4 1 20 25 PROTECTION BOOT 7 2 26 18 BLEEDER CAP 5 8 7 x 28 11A 3 33A 33B 1 2 3 4 5 DG 1510 89 39 1769 04 DJ 1510 68 DJ 1510 69 DJ 1510 70 Caliper Assly.Caliper ------ 1 1 1 1 1 1510 1510 1510 1510 1510 71 72 73 74 75 Drum Br. bolt Spring washer Nut hex. 34 : REAR HUB Plate No. Brake Pedal Brake Pedal Spring Rod brake Pin Plain washer 1 1 1 1 2 1 1 1 1 2 39 0808 08 30 1910 35 39 1680 04 DS 1510 25 DH 1510 29 Split pin Spring Hex. Pin snap Pin 1 2 2 2 1 1 2 2 2 1 16 30 1910 36 Brake Adjuster Nut 1 1 1510 0789 0694 0807 1910 02 11 03 38 11 Description 95 12 15 08 26 Remarks : Front Wheel Direction 45 . bolt 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 30 39 39 39 15 Hex. Bearing ball Sleeve Seal oil Lock washer ‘D’ Bolt 1 1 1 3 6 1 1 1 3 6 1 2 3 4 5 DS DS DS 30 39 39 0694 15 DJ 1510 32 DH 1710 19 39 2567 11 39 0801 15 Hex. Disc Br. lock nut Axle ‘U’ nut Plain washer Nut 6 1 1 1 1 6 1 1 1 1 6 7 8 9 10 DJ 1510 DX 1510 39 2566 36 JN00 36 DS40 Collar Collar Plain washer Chain sprocket kit Chain sprocket kit 1 1 1 -1 1 1 1 1 -- 35 22 11 06 07 : Front Wheel Direction 9 14 14 Description 16 13 22 12 Part No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 35 : REAR BRAKE PEDAL 1 21 29 28 17 1 16 26 8 20 18 4 7 19 5 2 4 6 5 24 14 11 12 13 39 DJ 30 30 DJ 21 22 23 24 25 26 27 28 29 44 2240 1510 1510 1510 1510 20 33 82 81 48 8 6 7 34A 34B Drum Br. Part No. Bolt Rod torque Hex. 2 15 1910 1910 1910 1910 0219 35A 35B Drum Br. Disc Br. 3 27 3 14 15 10 23 16 17 18 19 20 5 21 25 No. 9 Remarks 12 10 11 No. For KS 16 17 18 19 20 DS 1910 52 DH 1810 22 39 2427 04 DJ 2010 35 DJ 2210 03 Boot for lever LH Handle bar weight Hex. soc. Part No. 15 9 12 13 7 17 19 18 27 16 7 14 26 25 16 19 28 22 30 10 4 1 5 36B No. LH 1 4 1 1 1 1 1 1 4 1 1 -1 -- 6 7 8 9 10 DS 1910 38 DJ 1910 55 29 2011 17 DD 1911 42 DS 1810 08 Holder Assly.hd. LH 1 2 2 1 1 1 2 2 1 1 21 22 23 24 25 DJ 30 DS 39 DS Mirror assly. Disc Br. 36 : HANDLE BAR 24 24 21 21 2 23 20 2 29 4 1 23 20 28 29 22 3 11 30 26 10 27 25 9 12 13 3 15 8 11 No. cap screw Clutch Switch Mirror assly. Remarks Part of Ride Control Switch : Front Wheel Direction 47 . Handle Flanged bolt Control switch LH Control switch RH Control switch RH Holder Assly. 1 2 3 4 5 DS 39 DJ DS DS DJ DS 1810 1714 2010 2010 2010 1910 1910 6 44 04 24 28 33 53 36 Description 36A 36B Drum Br. RH 2 2 2 1 1 2 2 2 1 1 46 1810 1810 0422 1910 1910 19 18 09 10 15 15 16 : Front Wheel Direction 8 14 17 19 18 5 Part No. RH Band Switch assly.ignition Flange bolt Holder Fork Upper 1 2 1 2 1 1 2 1 2 1 26 27 28 DS 1810 07 DS 1910 18 DU 2010 46 Washer handle Upper Boot For Lever RH Plunger with Spring 2 1 1 2 1 1 29 30 DS 1810 06 DS 1810 19 Holder Up Holder lower 1 1 1 1 2210 1910 1810 1943 1810 04 48 22 04 05 Description 36A Remarks For KS 18 6 Drum Br. 36 : HANDLE BAR Plate No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Disc Br. LH Holder Assly. RH Lever grip Left Front Brake Switch Lever Brake RH Damper handle upper 1 1 1 1 2 1 1 1 1 2 11 12 13 14 15 DS DS 39 DS DS Damper handle lower Washer handle lower Nylock Nut Grip LH Grip Assly. Disc Br. 17 18 19 20 JN DS DS 39 39 DS 1510 1811 1810 0789 1813 1810 02 17 20 12 04 72 Fork front Fork front Holder fork under Assly. fork Pipe comp. 16 Part No. 37 : FRONT FORK 12 12 21 8 21 11 8 13 1 1 14 2 24 3 14 2 15 24 20 22 22 10 4/5 10 4/5 9 6 23 16 1 2 3 4 DJ DJ DJ JN DS JN DS 1810 1810 1810 1510 1811 1510 1811 89 88 87 04 20 06 21 Seal dust Ring snap Oil seal Outer Tube Outer Tube Outer Tube Outer Tube 6 7 8 9 10 31 31 DS DS DS 1811 1811 1810 1810 1810 05 06 77 83 84 11 12 13 14 15 DS DS 31 DS DS 1810 1810 1811 1810 1810 15 75 02 85 05 5 48 37B Drum Br. suspension inner Spring front fork 2 2 2 2 2 2 2 2 2 2 Cap Nut Fork Bolt fork O ring Seat fork spring Holder fork upper 1 2 2 2 1 1 2 2 2 1 LH LH RH RH : Front Wheel Direction 20 23 Remarks No. 2 2 2 -1 -1 2 2 2 1 -1 -- Gasket Bolt Cylinder comp.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Description 17 18 19 16 37A Description 7 17 18 19 9 6 20 7 Part No. 11 13 37A 37B Drum Br. 15 3 20 No. 37 : FRONT FORK Plate No. Spring washer Bolt Guide Bush Washer -1 1 2 2 2 1 -1 2 2 2 21 22 23 24 DS DS DS DS 1810 1810 1810 1810 12 70 71 86 Bolt Fork Guide Bush Slide Bush Plain Washer 2 2 2 2 2 2 2 2 Remarks : Front Wheel Direction 49 . Disc Br. 7 38A Description 1 JN JN DS DS 7104 7104 7134 7134 3B 3C 3F 3E Fuel Fuel Fuel Fuel Tank Tank Tank Tank with with with with 2 JN JN DS DS 7303 7303 7413 7413 3B 3C 3F 3E Side Side Side Side cover cover cover cover 3 JN JN DS DS 7304 7304 7414 7414 3B 3C 3F 3E Side Side Side Side 4 JN JN DS DS 7302 7302 7422 7422 3B 3C 3F 3E Seat Seat Seat Seat 50 4 2 38B Drum Br. Assly. 38 : PAINTED PARTS AND DECALS 6 6 1 1 3 3 5 5 4 2 7 No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Part No. Disc Br. 38 : PAINTED PARTS AND DECALS Plate No. No. Disc Br. Part No. Description 1 1 1 1 1 1 --- Black with Blue Black with Red Red with Red Blue with Blue 5 DS DS DS DS 7302 7302 7307 7307 X3 X4 X4 X6 Fender Fender Fender Fender LH LH LH LH 1 1 1 1 1 1 --- Black with Blue Black with Red Red with Red Blue with Blue 6 JN JN DS DS 7301 7301 7411 7411 3B 3C 3F 3E cover cover cover cover RH RH RH RH 1 1 1 1 1 1 --- Black with Blue Black with Red Red with Red Blue with Blue 7 36 JN00 02 36 JN00 04 Cowl Cowl Cowl Cowl Assly. Remarks 1 1 1 1 1 1 --- Black with Blue Black with Red Red with Red Blue with Blue Fairing Fairing Fairing Fairing 1 1 1 1 1 1 --- Black with Blue Black with Red Red with Red Blue with Blue Decal Set Decal Set 1 1 1 1 Black with Blue Black with Red : Front Wheel Direction 51 . Assly. Assly. 1 1 1 1 1 1 --- Black with Blue Black with Red Red with Red Blue with Blue : Front Wheel Direction Decal Decal Decal Decal Remarks Front Front Front Front 38A 38B Drum Br. 39 : PETROL COCK . 40 : FITTINGS-PETROL TANK. Tank Screw Pan Cross Washer Fuel Tap Assly 3 In 1 Lock set With Key 1 2 2 1 1 1 2 2 1 1 30 1410 39 DD 1410 22 39 0740 11 DS 2010 55 DS 1410 13 Packing Bolt flanged Washer (Non-Metallic) Gauge Fuel Seat Tape 1 2 2 1 1 1 2 2 1 1 39 DS 30 39 Bolt Tube fuel Pipe clip ‘O’ Ring 4 1 2 2 4 1 2 2 1972 1410 1410 2758 09 01 24 18 36 Description 15 14 15 21 : Front Wheel Direction Remarks 40B Part No.CAP TANK & GAUGE FUEL Plate No. SIDE COVER & COVER SEAT 5 6 2 1 3 7 14 4 1 4 2 9 10 6 5 3 8 5 7 13 9 12 11 8 No. Remarks Ref. Cap Assly. Part No. Disc Br. Disc Br.I. 67 N. 1 2 3 4 5 DS 39 39 DS DS 6 7 8 9 10 11 12 13 14 52 1410 0761 2179 1410 1810 39A 39B Drum Br.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. : Front Wheel Direction 53 . Page No. Drum Br. 1 2 3 4 5 36 DS14 01 DG 1611 21 39 1943 04 DS 1810 36 JN 1710 00 39 1789 24 Grommet Kit for Side Cover Screw Flanged Bolt Lock Set (3 in 1) with Key Damper Front Washer Nylon 1 1 2 1 1 3 1 1 2 1 1 3 6 7 8 9 39 39 DS DJ Pin Snap Plain Washer Grommet Side Cover Damper 1 1 2 1 1 1 2 1 0983 1054 1610 1410 08 11 82 08 Description 40A No. 4W Cover (white) Cover (White) 2 1 1 2 1 1 For Speedometer For Pricol For VDO 11 12 13 14 15 DS DS DS 39 DS DS Grommet special Knob for Tripmeter Screw for ‘Tripmeter Knob’ Nut Tachometer Tachometer 2 1 1 2 1 1 2 1 1 2 1 1 For Pricol For VDO 1910 1910 1910 1910 1910 1910 1910 1910 2010 1910 1910 1910 1910 39 14 49 05 40 22 41 23 34 42 26 50 24 Meter Assly Meter Assly Meter Assly Meter Assly Cover Meter case upper Cover Meter case Upper Speedometer Speedometer Harness Speedo Console Meter Fuel Meter Fuel Meter Fuel Meter Fuel 1 1 --1 1 1 1 1 1 1 --- --1 1 1 1 1 1 1 --1 1 For For For For For For For For Pricol VDO Pricol VDO Pricol VDO Pricol VDO For For For For Pricol VDO Pricol VDO GH DS DS DS DS 2010 1910 1910 1910 1910 12 43 27 44 28 Lamp 12 V-1. 1 2 3 4 5 6 7 8 54 Part No. Disc Br. 41 : METER ASSEMBLY Plate No. 41 : METER ASSEMBLY 10 7 10 7 15 15 5 9 12 5 13 3 11 6 9 8 13 3 11 6 2 4 12 2 4 14 14 1 No.3. Part No. Description 1 41A 41B Drum Br.7W Cover meter lower Cover meter lower Bracket meter Bracket meter 4 1 1 1 1 4 1 1 1 1 For For For For Pricol VDO Pricol VDO 1910 1910 1910 0798 1910 1910 30 31 32 15 50 24 Description 41A Remarks DS DS DS DS DS DS DS DS DS DS DS DS DS : Front Wheel Direction 8 Drum Br.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Remarks : Front Wheel Direction 55 . Disc Br. 9 10 DG 2010 40 DS 1910 45 DS 1910 29 Lamp 12V . 41B No. For 3 point mtg. 1 2 3 4 5 56 Part No. JN JN JN 39 1812 1812 1812 1942 00 04 02 04 Description Chain Cover Chain Cover Stepped bolt Bolt 43A 43B Drum Br. ----- 1 1 2 1 Remarks For 3 point mtg. 1 2 3 Part No. 42 : CONTROL CABLES Plate No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. 43 : CHAIN CASE 1 2 3 2 5 3 1 2 4 No. 1 1 1 1 1 1 1 1 1 1 Remarks No. Disc Br. : Front Wheel Direction 57 . Disc Br. DS DS DS DS DS 1910 1910 1910 1910 1910 12 01 13 53 56 Description Cable Accelerator Cable Clutch Cable Starter (Choke) Cable Speedometer Inner cable Speedometer : Front Wheel Direction 42A 42B Drum Br. Disc Br. 1 2 3 4 5 DS 39 39 CL DJ 2010 1778 0716 2010 2010 35 02 01 23 72 Head Lamp Housing with Lens Self Tapping Screw Pan Head Screw Lamp 12V 35/35W-HS1 Lamp 12V 5W 1 4 2 1 2 1 4 2 1 2 6 7 8 9 10 39 DS DF DL 39 1961 1810 1810 1810 2141 04 66 98 10 24 Hex. Flange Bolt Wind Shield Screw SS Well Nut Non Metallic Washer 1 1 4 4 9 1 1 4 4 9 11 12 13 14 15 DS 39 35 39 DS 1810 0817 1610 1907 1810 31 15 60 01 45 Flap Cowling Hex. 44 : HEAD LAMP & FAIRING 5 22 8 10 3 7 4 9 13 3 15 2 12 4 14 10 18 6 3 1 17 19 1 14 10 3 10 11 5 5 4 16 4 2 20 4 21 3 5 No. 1 2 3 4 5 58 Part No. 36 DS40 15 1610 39 0711 39 0897 DS 1611 20 69 11 04 64 Description Case Chain Assly Kit Rubber Cap Plain Washer Bolt Rubber Strip : Front Wheel Direction 43A 43B Drum Br. Disc Br. 43A : CHAIN CASE Plate No. 1 1 4 4 2 ------ Remarks Front & Rear side Mtg.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Flange Nut Clip Nut Screw Fairing mounting upper bracket 1 1 5 3 1 1 1 5 3 1 Remarks : Front Wheel Direction 59 . Description 44A 44B Drum Br. No. Part No. Indicator Assly RR. nut with flange 1 1 1 1 4 1 1 1 1 4 4 4 Remarks On Wind shield : Front Wheel Direction 61 . 44 : HEAD LAMP & FAIRING Plate No. 16 17 18 19 20 DG 1611 21 39 1943 04 DS 1810 29 DS 1810 27 DS 2010 36 Screw Flange Bolt Bracket Cowling Number Plate Bracket Head Lamp Bulb Clip 2 2 1 1 1 2 2 1 1 1 21 22 DS 2010 39 DS 1810 69 Head lamp Harness Branch ‘B’ Monogram 1 1 1 1 60 Description 44A No. LH RH LH RH Hex. Part No.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. : Front Wheel Direction Drum Br. Lamp 12 V . Disc Br. Indicator Assly RR. Disc Br. Indicator Assly FR. 45 : INDICATOR LIGHT ASSEMBLY 22 8 10 1/2 7 9 13 15 2 12 14 10 18 5 6 1 17 19 14 10 3 10 11 3/4 5 5 4 6 16 20 21 44B Part No. Remarks No.10W 45B Drum Br. 1 2 3 4 5 DJ DJ DJ DJ GH 2011 2011 2011 2011 2010 48 49 46 47 12 6 39 1970 15 45A Description Indicator Assly FR. 1 2 3 4 5 DS 39 39 DS 39 2010 1507 1956 1611 1942 16 11 04 23 04 Horn LH with Stay Plain Washer Flange Bolt Bracket Battery Arrestor Flanged Bolt 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 JN DS DS DS DH DS 4022 2010 2010 1910 2010 1611 00 57 29 07 19 06 Wiring Harness Wiring Harness Rear Brake Switch Spring Brake Switch Grommet Rear Brake Switch Band Battery II 1 1 1 1 1 1 1 -1 1 1 1 11 12 13 14 15 DS DS DS DS DS 2010 1611 1611 1611 2010 82 18 05 16 25 Battery 5AH Base Battery II Band Battery I Base Battery I Assly DC flasher / damper 1 1 1 1 1 1 1 1 1 1 Remarks For KS N. 46 : TAIL LAMP ASSLY. N.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Remarks 5 13/14 11 No.PLATE Plate No. Plate) Reflector Reflex 2 1 1 2 1 2 1 1 2 1 16 17 39 1972 15 JN 1510 09 Flanged Nut Hose Clamp 2 -- 2 1 Drum Br. Part No. Truss Screw (For Front No.I. & N.I. / FRONT NO. : Front Wheel Direction 4 16 8 9 62 6 16 No. : Front Wheel Direction 63 . Description 47A 47B Drum Br. Plate Mounting Bkt. Disc Br. 47 : ELECTRICAL EQUIPMENTS 17 6 1 20 2 3 2 21 3 1 15 7 7 15 15 8 10 9 18 22 19 14 13 12 4 5 13 10 Description 46A 46B Part No.S. 1 2 3 4 5 DS 2010 08 DS 2010 09 30 2010 06 DD 2010 11 DJ 1810 83 Tail light with Lamp Lens tail light Lamp 12 V 21/5 W Damper Collar 1 1 1 2 2 1 1 1 2 2 6 7 8 9 10 39 39 DJ 39 DP 0817 1972 1610 1062 1611 15 15 72 04 45 Nut/Flange Flange Nut Bracket Rear No. Plate Bolt flange Number plate Rear 4 1 1 2 1 4 1 1 2 1 11 12 13 14 15 39 DP DS 39 DS 1943 1611 1810 1783 2010 04 44 26 01 15 Hex Flanged Bolt Number plate front Front No. Disc Br. Relay) 2 1 1 1 1 2 1 1 1 1 Cable assly. Part No. Disc Br. (Battery to Earth) Battery Arrestor 1 1 1 1 : Front Wheel Direction Remarks No. 1 * * * * DS 2210 02 * * * * 2 DP 2210 24 Description Tool Tool Tool Tool Tool Kit Driver Wrench (Box 16 mm) Wrench (10 X 13) Wrench (14 X 17) Tool wrench (27 A/F) Tool wrench (22 A/F) Extension Rod Tool Bag Band Tool Kit 48A 48B Drum Br. (Battery to St. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Remarks For reference only. Disc Br.Brand ID: 001MC631 Brand ID: 001MC631 Plate No. Part No. Not serviced separately : Front Wheel Direction 65 . Mushroom head Screw Starter Relay / Fuse box Assly. 47 : ELECTRICAL EQUIPMENTS Plate No. 16 17 18 19 20 39 AP 30 30 DS 21 22 DS 2010 23 DS 1611 04 64 2208 2010 2011 2010 2010 04 29 04 85 22 Description 47A 47B Drum Br. 48 : TOOL KIT 2 1 17 1 20 2 21 3 7 15 15 8 10 9 18 22 19 6 4 16 13 5 13/14 16 No. Fuse Cable assly. II 7 2 11 36DS1601 Eng.Head O Ring Kit 5 3 Description 1 1 7 Consisting of Following Parts Part No. RH eng. DS121057 Diaphragm DS121058 Diaphragm Plate 1 1 1 8 JN581208 Jet Holder Kit DS121071 Jet DS121069 Jet Comp.Plate Set DS161031 Bkt.I. Kit Description No. Set With Silent Bush DS161130 Bkt. 1 1 13 36DS1802 Bearing cone kit DH181025 Bearing cone DH181026 Bearing race DH181024 Upper bearing race 1 1 1 14 36DS1801 Holder Handle Set DS181019 Holder handle DS181006 Holder handle 2 2 15 36DS1401 Grommet Kit-Side Cover DS141012 Grommet side cover Front DS161082 Grommet side cover Rear 2 2 with cover For Mounting Leg Guard O Ring (Cover tappet) O ring Qty. Retainer valve spring Spring valve inner Spring valve outer Seat valve spring Spring Kick Starter Arm Ball steel Base kick lever Hex. Mtg.front Assly. DS121067 Needle Jet Holder 1 1 1 9 JN581207 Idling Screw Set DS121097 DS121094 DS121095 DS121096 1 1 1 1 10 36DS2101 Seat Damper Kit DS211004 Damper Seat . 4 5 JN DS JN JN 39 39 6 7 8 39 1681 04 DS 1611 88 39 2214 04 66 2312 1610 2312 2312 1714 2495 02 89 11 00 04 04 Description 49A 49B Drum Br. Disc Br. RH eng.mtg. Engine Hanger LH DS161128 Bkt./Kit 36DS1001 Cyl. DS161131 Bkt.Brand ID: 001MC631 Brand ID: 001MC631 Plate No.I DS211005 Damper Seat . 49 : ACCESSORIES / GRAB HANDLE KIT LIST Sr. Kit Part No. Leg Guard kit Leg guard Bracket Sari Guard Sari Guard Flange Bolt Soc.mtg. LH eng. 8 6 2 No.Bkt.front Assly. Vaccum Piston Kit DS121055 Vaccum Piston Comp. 1 2 3 Part No.rear Mounting II 1 1 2 12 36DS1602 Eng. Head Bolt 1 2 -1 2 1 1 2 1 -2 1 Flange Bolt Grab Handle with foam Bolt 4 1 4 4 1 4 : Front Wheel Direction Remarks 39239121 39128321 2 36DS1002 Valve Kit DS101023 Valve Intake DS101024 Valve Exhaust 1 1 3 36DS1003 Valve Repair Kit DS101083 DS101110 DS101111 DH101026 2 2 2 2 4 36DS1004 Guide Chain Kit DS101012 Guide chain (Tight) DS101011 Guide Chain (slack) 1 1 5 36DJ4008 Ring Set Piston DH101666 Ring piston top DH101667 Ring piston second DH101669 Ring piston oil 1 1 1 6 36DS1007 Boss Kick Set DH101185 DH101068 DS101208 DH101320 39204501 1 1 1 1 1 7 36DS1201 Carb. Mtg. bolt with flange(N.) C’sunk Head Screw Coil Spring (CO) Adjust Screw Adjust Holder Plain Washer : Front Wheel Direction 2 2 67 . Engine Hanger RH DS161056 Bkt. No. Sr. 68 Part No.No. Part No. Page No.No. : Front Wheel Direction 69 .No. Page No. : Front Wheel Direction Description Amendment Sheet (Parts Deleted) Qty. Fig. Description Qty. Fig.Brand ID: 001MC631 Brand ID: 001MC631 Amendment Sheet (Parts Added) Sr. Part No. Figure No. Page No. Figure No.Brand ID: 001MC631 Part No. Figure No. Page No. Part No. 71 . Page No. Part No. Page No. 70 Brand ID: 001MC631 Figure No. Figure No. Figure No. Part No. 3 Part No. Page No. Page No. 73 . Part No. Figure No. Page No. 72 Brand ID: 001MC631 Figure No. Page No.Brand ID: 001MC631 Part No. Figure No. Page No. Page No. 75 . Page No. Figure No.Brand ID: 001MC631 Part No. Part No. Page No. Part No. 74 Brand ID: 001MC631 Figure No. 3 Part No. Figure No. 76 Brand ID: 001MC631 Figure No. Page No. Figure No. Figure No. Page No.Brand ID: 001MC631 Part No. Page No. Part No. Part No. 77 . Part No. Figure No. Page No. Page No.Brand ID: 001MC631 Part No. Page No. Part No. 3 . Figure No. 78 Figure No.