Dina Mik

May 28, 2018 | Author: Suhayl Azmin | Category: Manufactured Goods, Production And Manufacturing, Industries, Equipment, Mechanical Engineering


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CONTENTSNO. 1 2 3 4 5 TITLES Objectives Introduction Discussion and result Types Types of feeding systems And Accessories PAGE 1 2 3-4 5 6 6 Refferences 7 To know about the advantage and disadvantage of bowl feeder. To know the flow of feeding systems. . To study the types of bowl feeder.OBJECTIVES     To study the history and function of bowl feeder in industry. Vibratory bowl feeders are commonly used for aligning and feeding of small parts.INTRODUCTION Vibrations have fascinated human beings since a very long time. . No major alternative to a Vibratory Bowl Feeder has been invented in the meantime. Rotary Feeder which uses a motorised drive is a very poor cousin of the Vibratory Bowl Feeder. Virbatory Bowl Feeders are around since the early part of the Twenthieth Century. They are the very versatile and widely used for feeding of parts in an automatic assembly. This conveyor then leads directly to the following assembly or packing machine. oriented in a particular direction. they will gradually be shaken so that they are all aligned. It thus works well for parts such as machine screws. commonly known as a bowl feeder. such that when gently shaken down a conveyor chute that is shaped to fit the part. Where this is not the orientation needed for the following assembly step. The exit orientation of a bowl feeder depends on the part's shape and mass distribution. They thus leave the feeder's conveyor one-by-one. upon which the bowl is mounted and a variable-amplitude control box . Vibratory feeders rely on the mechanical behaviour of a part. as needed. the need for feeders is sometimes reduced by supplying the components on tape packages or similar. They are used when a randomly sorted bulk package of small components must be fed into another machine one-by-one. With increasing integration across an entire production process. with rotational symmetry and a clear asymmetry to one heavy end. It does not work for entirely symmetrical shapes. are self-contained devices. all in the same orientation. a feeder is often followed by a twisted conveyor that turns the part over. These are most common in fields such as electronics. Orientation relies on the shape and mechanical behaviour of an object. where components must be used in a particular orientation. A vibrating drive unit. but this cannot be detected mechanically. although the core mechanism is re-used across different parts. Vibratory feeders. that keep them oriented the same way during shipping and storage. particular the position of its centre of mass in relation to its centre of volume. or where orientation depends on a feature such as colour.DISCUSSION AND RESULT VIRBATORY BOWL FEEDERS Vibratory bowl feeders are common devices used to feed individual component parts for assembly on industrial production lines. The ramps within a bowl feeder are specifically designed for each part. consisting of a specially shaped bowl designed to orient the parts to a specific orientation. and depth are carefully chosen to suit each application. steel. forcing the parts to move up a circular. packaging and metalworking industries. and plastics. electronic. The drive unit. component shape and size. Usually included is an out feed accumulation track (linear or gravity) to convey parts along and discharge into the assembly machine comes in many shapes and sizes. It also serves other industries such as glass.controls the bowl feeder. and can control the flow of parts to the out feed track via sensors. Fast Moving Consumable Goods (FMCG). recycling. vibrates the bowl. damage to the product and lower acoustic levels. saving manufacturer’s time and labour costs. width. Special bowl and track coatings are applied according to shape size and material of the component which aids traction. material properties and product volume. The tooling (hand made) is designed to sort and orient the parts in to a consistent. construction. Vibratory feeders offer a cost-effective alternative to manual labour. inclined track. . repeatable position. Vibratory feeders are utilized by all industries including. The track length. Several factors must be considered when selecting a parts feeder. including the industry. application. the pharmaceutical. food. available in both electromagnetic and pneumatic drives. foundry. pulp and paper. automotive. A variable speed control box is used for controlling the vibration speed of the bowl feeder. TYPE OF BOWL Bowl Cylindrical bowl Material Aluminium / stell / stainless stell Suitable for Continuous transport of components and for handling small parts Conical bowl Alumium/Stainless Steel Heavy sharp-edged components Larger Loads Automatic pre-separating Stepped bowl Aluminum/Stainless Steel Larger loads and larger components See also conical Bowls Polyamidebowl (conical or stepped) Small components with simple geometry and where mass production of feeders is required .   Base plates: Enable easy mounting of the drive unit to the machine bed. Special application: Multi-track design. These parts are usually then fed on to a vibratory or air track  Centrifugal feeders: also referred as ‘rotary feeders’. reduces noise and damage to parts.TYPES OF FEEDING SYSTEMS  Bowl feeders: consists of a bowl top with a spiral track inside the bowl. . have a conical central driven rotor surrounded by a circular bowl wall.  Step feeders: The component parts are collected from the hopper by elevating plates. The parts are the positioned in the proper position. Key features of step feeder are that it operates quietly and without vibration.  Sound enclosure/cover: A foam-lined structure that absorbs the noise created by the vibratory feeder. Reduce noise and protects against dust and contamination. presorted and fed until they reach the desired transfer height. The component parts are delivered from the bottom of the bowl feeder up the track into the top of the feeder as the bowl vibrates. The feeder separate component parts utilizing rotary force and the parts revolve with high speed and are pulled to the outside of the bowl. carpet feeder ACCESSORIES  Coating: Bowl feeder coatings Minimise wear and tear. creating a buffer store and smooth flow for further processes. Used to handle irregular supplies of parts from upstream equipment. Sensors: Minimum/maximum level control on a linear track.  Linear feeders: Horizontal conveying of components. com/post/WHAT-IS-A-VIBRATORY-BOWLFEEDER-ITS-USES-AND-WORKING.elscintautomation. bulk container that stores material and regulates parts flow into the vibratory feeder system.org/wiki/Bowl_feeder . REFFRENCES   http://blog.aspx http://en. Hopper: Large.wikipedia.
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