Ductile Iron Pipe & FittingsCOMPANY PROFILE China National Building Material Group Corporation CNBM, China National Building Material Group Corporation is the largest group corporation in China’s building materials industry. Founded in 1984 with the approval from the State Council of China, it has become a national fagship in the building materials industry and one of the central governmental companies under the direct administration of China State-owned Assets Supervision and Administration Commission of the State Council (SASAC). CNBM Group is integrated with four business segments: Manufacture, R&D, Sets of equipment and Logistics trading. As for today, it directly manages 20 wholly-owned enterprises, and 6 share controlling listed companies which including 2 overseas. The total assets of CNBM Group exceeded USD 15 billion till Jun. 2009. CNBM International Corporation As one of the primary subsidiaries of CNBM Group, CNBM International Corporation has grown into a leading production base and renowned supplier of Ductile Iron Pipe systems of potable/waste water in China. We are constantly looking to develop high quality products to ensure the longest service life and wonderful performance. CNBM Pipeline (CMAX) regards quality as the essential factor leading to successful business. Every pipe is manufactured and tested in accordance with IS02531/EN545 (water application) or EN598 (sewerage application). All of our products are manufactured under quality management system ISO9001:2008. Through years of efforts, CNBM Pipeline has built up great reputation in quality and service among customers all over the world. l Product Information 2 Applicable standard Specifcations Standards European International General technical specifcation for ductile iron pressure pipelines EN 545 ISO 2531 Socket pipes EN 545 ISO 2531 Flanged pipes EN 545 ISO 2531 Socket fttings EN 545 ISO 2531 Flanged fttings EN 545 ISO 2531 Flange dimensions (fxed and loose) - ISO 7005-2 Joint gaskets. Material specifcations EN 681-1 ISO 4633 Pipe zinc coating EN 545 ISO 8179-1 Polyethylene sleeving EN 545 ISO 8180 Polyethylene external coating for pipes EN 545 ISO 2531 Polyurethane external coating for pipes EN 545 ISO 2531 Cement mortar pipe lining EN 545 ISO 4179 Model for quality assurance in design/development, production, Installation and serving EN 29001 ISO 9001 Model for quality assurance in production and installation EN 29002 ISO 9002 ISO 2531:1998 EN545:2002 ISO 9001:2000 ISO 9001:2008 Nominal diameter (mm) Minimum wall thickness of cement lining (mm) 80≤DN≤300 3 350≤DN≤600 5 700≤DN≤1600 6 3 Production Process 4 Pig iron Molten iron Hydraulic test Annealing Cement lining Curing of cement Oversea shipping Finished product stacking Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test Pig iron Molten iron Hydraulic test Annealing Cement lining Curing of cement Oversea shipping Finished product stacking Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test 5 Pig iron Molten iron Hydraulic test Annealing Cement lining Curing of cement Oversea shipping Finished product stacking Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test Pig iron Molten iron Hydraulic test Annealing Cement lining Curing of cement Oversea shipping Finished product stacking Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test Production Flow Chart 6 Nominal Diameter Works Test Pressure (bar) Pipe (K9) Fittings Pipes With Weld-on or Screwed-on Flange DN PN10 PN16 PN25 PN40 80 to 300 50 25 16 25 32 40 350 to 600 40 16 700 to 1000 32 10 1100 to 2000 25 10 Specifcations Nominal wall thickness of pipes: e=K (0.5+0.001*DN) Where, DN: Nominal diameter; K: Coeffcient (K=7, 8, 9, 10, 11, 12…) Nominal wall thickness of pipe fttings: e=7+0.014*DN (K=14) e=6+0.012*DN (K=12) Standard Wall Thickness Nominal Diameter Wall Thickness (mm) DN Pipe Fittings K8 K9 K10 K12 K12 K14 80 6.0 6.0 7.0 8.1 100 6.1 7.2 8.4 150 6.3 7.8 9.1 200 6.4 8.4 9.8 250 6.8 7.5 9.0 9.0 10.5 300 6.4 7.2 8.0 9.6 9.6 11.2 350 6.8 7.7 8.5 10.2 10.2 11.9 400 7.2 8.1 9.0 10.8 10.8 12.6 450 7.6 8.6 9.5 11.4 11.4 13.3 500 8.0 9.0 10.0 12.0 12.0 14.0 600 8.8 9.9 11.0 13.2 13.2 15.4 700 9.6 10.8 12.0 14.4 14.4 16.8 800 10.4 11.7 13.0 15.6 15.6 18.2 900 11.2 12.6 14.0 16.8 16.8 19.6 1000 12.0 13.5 15.0 18.0 18.0 21.0 1200 13.6 15.3 17.0 20.4 22.8 23.8 Works Hydraulic Test Pressure 7 Mechanical Properties Item Tensile Strength N/mm 2 Elongation % Proof Stress N/mm 2 Hardness HB DN80 TO DN2600 DN80 TO DN1000 DN1100 TO DN2000 DN80 TO DN1000 DN1100 TO DN2000 Pipe ≥420 ≥10 ≥7 ≥270 ≥300 ≤230 Fittings ≥420 ≥5 ≥300 ≤250 * Proof stress shall be measured upon agreement only. Standard Lining and Coating Internal Lining Internal Lining Pipe & Fittings Standard Coating Blast furnace cement mortar Reinforced Protections High alumina cement mortar Special Coatings Please consult us External Coating External Coating Pipe & Fittings Standard Coating Metallic zinc + Bituminous paint Reinforced Protections Polyethylene sleeve applied Special Coatings Polyurethane or polyethylene coating * Other types of coating or lining may be applied upon request. Chemical analysis Metallographic test Mechanical performance test Samples 8 Dimensions of Push-on Joint T Type Ductile Iron Pipe K9 DN (mm) DE (mm) Wall Thickness (mm) Approximate Weight of Socket (kg) Weight of Straight Section (kg/m) Weight of Each Unit (kg/6m) Nominal Diameter Outside Diameter 80 98 6.0 3.4 12.2 77 100 118 6.1 4.3 15.1 95 150 170 6.3 7.1 22.8 144 200 222 6.4 10.3 30.6 194 250 274 6.8 14.2 40.2 255 300 326 7.2 18.6 50.8 323 350 378 7.7 23.7 63.2 403 400 429 8.1 29.3 75.5 482 450 480 8.6 38.3 89.7 577 500 532 9.0 42.8 104.3 669 600 635 9.9 59.3 137.3 883 700 738 10.8 79.1 173.9 1123 800 842 11.7 102.6 215.2 1394 900 945 12.6 129.0 260.2 1690 1000 1048 13.5 161.3 309.3 2017 1100 1152 14.4 194.7 362.8 2372 1200 1255 15.3 237.3 420.1 2758 1400 1462 17.1 385.8 547.2 3669 1600 1668 18.9 375.4 690.3 4517 ` Any other questions, please feel free to consult us. 9 Lifting, Transport, Stacking and Assembly Put a gasket into socket Spigot cleaning & lubricating Lifting Transport Stacking Assembly l0 Ductile Iron Pipe Fittings ll l2 Push-on Joint Type l3 l4 l5 l6 l7 l8 Flanged Spigot l9 Flanged Socket 20 2l 22 All Socket Tee 23 24 25 26 27 28 All Flanged Tee 29 All Flanged Tee 30 3l 32 33 34 35 36 37 38 39 Gasket PE Sleeving Polyethylene sleeving is a tubular flm of low density polyethylene slipped over and snugly to a pipe at the time of laying. It is used to supplement the basic pipe coating (metallic zinc + bituminous paint) in certain cases of highly corrosive soils, or in the presence of stray currents. Standards: EN 545, ISO8180 Lubricating Paste The lubricating paste: - reduces jointing force, - is easily applied on site, - is water-resistant, - can be used over a wide temperature range (-20℃ to +60℃), - Translucent and odourless, it: * does not affect drinking water quality, * inhibits bacterial growth. 40 Bolts and Nuts 4l HEAD OFFICE Add: 17th Floor, No.4 Building, Zhuyu Business Center, No.9 Shouti South Road, Haidian District, Beijing 100048, China. Tel: +86 10 6879 6395, 6879 6389 Fax: +86 10 6879 6304 Mobile: +86 10 138 1102 1126 (Mr. Elvis Yang) E-mail:
[email protected] [email protected] Website: www.idipipe.com U.S.A. CNBM USA CORPORATION Address: 650 Camino De Gloria, Walnut CA 91789 Tel: +1 626 810 6368 Fax: +1 626 810 6853 Mobile: +1 626 715 6060 (Ms. Lina) E-mail:
[email protected] [email protected] U.A.E. CHINA NATIONAL BUILDING MATERIAL GROUP FZE Address: P.O. Box: 299362, Room1109, Jafza View 19, Jebel Ali Free Zone, Dubai, UAE Tel: +971 4 884 9096 +971 4 288 1508 Fax: +971 4 884 9091 +971 4 288 1538 Mobile: +971 50 479 2568 (Mr. Owen) +971 50 860 6948 (Mr. Eric) E-mail:
[email protected] [email protected] IRAN CNBM INTERNATIONAL IRAN OFFICE Address: No.294, blvd Mokhberi, North Sattari Exp.way, Tehran, Iran Tel: +982 1 444 00 427 Fax: +982 1 444 01 884 Mobile: +98 912 5491 885 (Mr. Salih) +98 937 0169 980 (Mr. Flynn) E-mail:
[email protected] [email protected] RUSSIA JIANHUA CO., LTD. Address: 115201, Russia, Moscow, Kashirskiy Proezd, 17/24 Tel: +7 499 794 5371 Fax: +7 495 748 0366 Mobile: +7 926 530 7715 (Mr. Zhang) E-mail:
[email protected] SAUDI ARABIA CNBM K.S.A. BRANCH Address: P.O. Box: 365028 Riyadh 11393 K.S.A. Tel: +966 1 465 8889 Fax: +966 1 461 1279 Mobile: +966 54 699 7153 (Mr. Thomas Fei) E-mail:
[email protected] U.S. Branch Saudi Arabia Branch Russia Branch Head Offce India Branch Iran Branch U.A.E Branch COMPANY PROFILE China National Building Material Group Corporation CNBM, China National Building Material Group Corporation is the largest group corporation in China’s building materials industry. Founded in 1984 with the approval from the State Council of China, it has become a national flagship in the building materials industry and one of the central governmental companies under the direct administration of China State-owned Assets Supervision and Administration Commission of the State Council (SASAC). CNBM Group is integrated with four business segments: Manufacture, R&D, Sets of equipment and Logistics trading. As for today, it directly manages 20 wholly-owned enterprises, and 6 share controlling listed companies which including 2 overseas. The total assets of CNBM Group exceeded USD 15 billion till Jun. 2009. CNBM International Corporation As one of the primary subsidiaries of CNBM Group, CNBM International Corporation has grown into a leading production base and renowned supplier of Ductile Iron Pipe systems of potable/waste water in China. We are constantly looking to develop high quality products to ensure the longest service life and wonderful performance. CNBM Pipeline (CMAX) regards quality as the essential factor leading to successful business. Every pipe is manufactured and tested in accordance with IS02531/EN545 (water application) or EN598 (sewerage application). All of our products are manufactured under quality management system ISO9001:2008. Through years of efforts, CNBM Pipeline has built up great reputation in quality and service among customers all over the world. Product Information Material specifications Pipe zinc coating Polyethylene sleeving Polyethylene external coating for pipes Polyurethane external coating for pipes Cement mortar pipe lining Standards European EN 545 EN 545 EN 545 EN 545 EN 545 EN 681-1 EN 545 EN 545 EN 545 EN 545 EN 545 International ISO 2531 ISO 2531 ISO 2531 ISO 2531 ISO 2531 ISO 7005-2 ISO 4633 ISO 8179-1 ISO 8180 ISO 2531 ISO 2531 ISO 4179 ISO 9001 ISO 9002 ISO 9001:2008 ISO 9001:2000 Model for quality assurance in design/development. Installation and serving Model for quality assurance in production and installation EN 29002 .ISO 2531:1998 Nominal diameter (mm) 80≤DN≤300 350≤DN≤600 700≤DN≤1600 Minimum wall thickness of cement lining (mm) 3 5 6 EN545:2002 Applicable standard Specifications General technical specification for ductile iron pressure pipelines Socket pipes Flanged pipes Socket fittings Flanged fittings Flange dimensions (fixed and loose) Joint gaskets. EN 29001 production. Production Process Pig iron Hydraulic test Molten iron Annealing Spheroidization agent Furnace refining Centrifugal casting . Cement lining Oversea shipping Curing of cement Finished product stacking Zinc coating Bitumen coating Finished product test . Production Flow Chart . 12…) Nominal wall thickness of pipe fittings: e=7+0.0 23.0 15. 10.0 17.8 11.0 22.001*DN) Where.6 8.6 16.4 12.1 8.7 12.4 K12 K12 7.0 (K=14) (K=12) Wall Thickness (mm) Pipe K8 K9 K10 6.6 9.2 11.8 18.2 12.8 8.8 9.8 11.5+0.4 12.0 13.0 11.3 14.0 13.2 7.4 9.4 9.6 6.2 14.Specifications Standard Wall Thickness Nominal wall thickness of pipes: e=K (0.5 8.012*DN Nominal Diameter DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 6.0 9.5 15.0 9.8 7. 9.0 6.4 11.0 9.6 10.6 21.6 16. DN: Nominal diameter.8 10.8 7.0 9.6 10.1 9.4 15.9 12.1 6.5 11.2 14.3 6.0 20.3 6.8 11.8 Fittings K14 8.2 10.2 10.6 13.6 10.4 15.0 13.2 19.5 10.0 7.6 13.0 8. K: Coefficient (K=7.0 15.0 13.1 8.4 16.4 7. 11.014*DN e=6+0.0 12.7 8.9 10.5 9.8 18.4 6.0 14.8 18. 8.2 7.2 7.0 9.8 Works Hydraulic Test Pressure Nominal Diameter DN 80 to 300 350 to 600 700 to 1000 1100 to 2000 50 40 32 25 25 16 10 10 16 25 32 40 Pipe (K9) Works Test Pressure (bar) Pipes With Weld-on or Fittings PN10 Screwed-on Flange PN16 PN25 PN40 .0 8. . Chemical analysis Metallographic test Mechanical performance test Samples Standard Lining and Coating Internal Lining Internal Lining Standard Coating Reinforced Protections Special Coatings Pipe & Fittings Blast furnace cement mortar High alumina cement mortar Please consult us External Coating External Coating Standard Coating Reinforced Protections Special Coatings Pipe & Fittings Metallic zinc + Bituminous paint Polyethylene sleeve applied Polyurethane or polyethylene coating * Other types of coating or lining may be applied upon request.Mechanical Properties Tensile Strength Item N/mm 2 Elongation % DN80 TO DN1000 ≥10 ≥5 DN1100 TO DN2000 ≥7 Proof Stress N/mm2 DN80 TO DN1000 ≥270 ≥300 DN1100 TO DN2000 ≥300 ≤230 ≤250 Hardness HB DN80 TO DN2600 Pipe Fittings ≥420 ≥420 * Proof stress shall be measured upon agreement only. 6 40.4 6.6 13.1 22.2 7.1 8.3 38.1 547.2 18.3 6.3 173.3 42.1 18.2 690.3 79.1 10.7 12.3 194.3 7.3 362. please feel free to consult us.8 420.8 30.8 7.3 385.8 375.5 14.4 4.2 50.3 17.3 137.8 59.Dimensions of Push-on Joint T Type Ductile Iron Pipe K9 DN (mm) Nominal Diameter 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 1400 1600 DE (mm) Outside Diameter 98 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1152 1255 1462 1668 Wall Thickness (mm) 6.0 161.6 129.7 237.7 29.9 215.8 63.9 10. .4 Weight of Straight Section (kg/m) 12.3 14.1 102.9 Approximate Weight of Socket (kg) 3.8 11.7 8.2 309.0 6.5 89.2 15.6 23.4 15.1 6.2 260.3 Weight of Each Unit (kg/6m) 77 95 144 194 255 323 403 482 577 669 883 1123 1394 1690 2017 2372 2758 3669 4517 * Any other questions.7 104.2 75.6 9.0 9. Stacking and Assembly Lifting Transport Stacking Assembly Put a gasket into socket Spigot cleaning & lubricating 0 . Transport.Lifting. Ductile Iron Pipe Fittings . . Push-on Joint Type . . . . . . Flanged Spigot . Flanged Socket 0 . . . All Socket Tee . . . . . . All Flanged Tee . All Flanged Tee 0 . . . . . . . . . . Standards: EN 545.is water-resistant. . * inhibits bacterial growth. it: * does not affect drinking water quality. It is used to supplement the basic pipe coating (metallic zinc + bituminous paint) in certain cases of highly corrosive soils.Gasket PE Sleeving Polyethylene sleeving is a tubular film of low density polyethylene slipped over and snugly to a pipe at the time of laying. .Translucent and odourless. 0 .is easily applied on site.reduces jointing force. . ISO8180 Lubricating Paste The lubricating paste: . . or in the presence of stray currents.can be used over a wide temperature range (-20℃ to +60℃). Bolts and Nuts . Thomas Fei) E-mail:
[email protected]. Kashirskiy Proezd. Zhang) E-mail: zxd@icnbm. Box: 365028 Riyadh 11393 K. CHINA NATIONAL BUILDING MATERIAL GROUP FZE Address: P.A.S. Lina) E-mail:
[email protected] SAUDI ARABIA CNBM K. Haidian District.4 Building. UAE Tel: +971 4 884 9096 +971 4 288 1508 Fax: +971 4 884 9091 +971 4 288 1538 Mobile: +971 50 479 2568 (Mr.O. Russia. No. Address: 115201.S. 6879 6389 Fax: +86 10 6879 6304 Mobile: +86 10 138 1102 1126 (Mr. Dubai. BRANCH Address: P. Jebel Ali Free Zone. blvd Mokhberi.A.S.E. Box: 299362.A.com Website: www.idipipe.com . Walnut CA 91789 Tel: +1 626 810 6368 Fax: +1 626 810 6853 Mobile: +1 626 715 6060 (Ms.com
[email protected] Branch Saudi Arabia Branch India Branch HEAD OFFICE Add: 17th Floor.com U. Iran Tel: +982 1 444 00 427 Fax: +982 1 444 01 884 Mobile: +98 912 5491 885 (Mr. Moscow. Branch Iran Branch U.com flynnzhou@icnbm. Zhuyu Business Center. Owen) +971 50 860 6948 (Mr. North Sattari Exp. Elvis Yang) E-mail: elvisyang@icnbm. Eric) E-mail: owenwang@icnbm. Salih) +98 937 0169 980 (Mr.Russia Branch Head Office U. Flynn) E-mail: salihma@icnbm. China.com
[email protected] RUSSIA JIANHUA CO.294. Room1109.way.com cnbmusa@aol. Jafza View 19. 17/24 Tel: +7 499 794 5371 Fax: +7 495 748 0366 Mobile: +7 926 530 7715 (Mr. Beijing 100048. Tehran.com U.com IRAN CNBM INTERNATIONAL IRAN OFFICE Address: No.9 Shouti South Road. Tel: +966 1 465 8889 Fax: +966 1 461 1279 Mobile: +966 54 699 7153 (Mr..S. LTD.A. CNBM USA CORPORATION Address: 650 Camino De Gloria.O. No. Tel: +86 10 6879 6395.