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SHIVAJI UNIVERSITY, KOLHAPURM. E. Mechanical (Design Engineering) (Revised) (W.e.f. Academic Year-2012-13) SEMESTER-I Sr.No Name of the Course Teaching Scheme L T/P Mathematical Modeling and Design Optimization Solid Mechanics Advanced Engineering Materials Elective – I Elective-II Instrumentation Lab *Seminar – I Total 1. 2 3 4 5 6 7 TP Examination TW Oral Total Marks 03 01 100 25 -- 125 03 01 100 25 -- 125 03 01 100 25 -- 125 03 03 --15 01 01 02 02 09 100 100 --500 25 25 25 25 175 --25 -25 125 125 50 25 700 L-Lecture, T- Tutorial, P-Practical, TP- Theory Paper, TW-Term work. Sr. No. 1 2 3 4 Elective-I Elective-II Reliability Engineering Process Equipment Design Material Handling Equipment Design Product Design & Development Robotics Machine Tool Design Advanced Finite Element Analysis Reverse Engineering SEMESTER-II Sr.No 1. 2 3 4 5 6 7 8 9 Sr.No. 1 2 3 4 Name of the Course Advanced Theory of Vibrations Advanced Design Engineering Analysis and Synthesis of Mechanisms Elective-III Elective-IV Computer Aided Analysis Lab *Seminar – II Comprehensive Viva **Industrial Training Total Teaching Scheme L T/P TP Examination TW Oral Total Marks 03 01 100 25 -- 125 03 01 100 25 -- 125 03 01 100 25 -- 125 03 03 ----15 01 01 02 02 --09 100 100 ----500 25 25 25 25 --175 --25 -50 -75 125 125 50 25 50 -750 Elective-III Experimental Stress Analysis Design for sustainability & life cycle cost Tribology ***Open Elective Elective-IV Noise and Vibration Harshness (NVH) Vehicle Dynamics Engineering Fracture Mechanics Design for Manufacture and Assembly 1 SEMESTER-III Sr.No 1 2 Teaching Scheme L P ------5 --5 Total Name of the Course Industrial Training #Dissertation Phase-I Examination TW Oral 50 --50 50 100 50 Total Marks 50 100 150 Examination TW Oral 200 100 200 100 Total Marks 300 300 TP ------- SEMESTER-IV Sr. No 1 Name of the Course #Dissertation Phase-II Total Teaching Scheme L P --5 --5 TP ----- Notes* For Seminar I & Seminar II, work load will be for two students. **Industrial Training of minimum two weeks should be undertaken in the vacation after Semester II and its report is to be submitted in Semester III. ***Open elective:- Students can take any subject from other PG discipline being conducted in the same Institute and with the consent of their Guide/PG Faculty. # For Dissertation Phase I & Dissertation Phase II, work load will be for one student. 2 M.E. MECHANICAL (Design Engineering) Semester -I (Revised) 1. Mathematical Modeling and Design Optimization Teaching Scheme: Lectures: 3 Hrs. per week Tutorial: 1 Hr. per week Examination Scheme: Theory Paper: 100 marks Term Work: 25 Marks 1. Research Modeling and Simulation: The Reality, the experiment and the model, Concept of modeling, Models as Approximations ,Types of Modeling, Need and Classification of mathematical modeling, Use of Analogy, Data consideration and Testing of Models, Modeling of dynamic systems with differential equations, simulation of data in the form of mathematical equations, Linear-Non-linear equations, determining the Unknowns of Equations using Least Square Criterion, Process of Simulation, Steps and Features of Simulation Experiments and their Validation. 2. Optimization Techniques: a. Classical Optimization Techniques: Single-variable and Multi-variable Optimization, Hessian Matrix, Saddle Point, Lagrange Multipliers Method and Kuhn-Tucker Conditions. b. Single-variable Optimization Techniques: Linear and Non-Linear behavior, Unrestricted Search, Solution using Graphical Method and Numerical Methods, Interval-halving Method, Goldensection Method, Newton Method, Secant Method c. Multi-variable Optimization Techniques:, Non-linear Equations, Steepest Descent Method, Conjugate Gradient Method, Davidson- Fletcher-Powell Method 3. Taguchi Method: Introduction, Loss Function and Signal –to-noise ratios, Control Factors and Noise Factors, Orthogonal Design, Design of Experiments, steps in carrying out experiment, analysis of variances etc. Term Work: The Students are expected to understand and study the basic components of the research process so as to carry out the term work which will help and lead to finalize the research project. Four Assignments based on the Syllabus covering the following points. Data Collection, data Processing, data Simulation Modeling and simulation of Design problem Optimum Design of Mechanical system using numerical/Graphical techniques Case studies to be solved by using EXCEL sheet of following nature. Case I: For Better Surface Finish (Consider three parameters (factors)) a. Hardness b. Speed c. Feed Case II: For Better Tool Life (Consider three parameters (factors)) a. Linear Velocity b. Depth of Cut c. Feed 3 Case III: For Optimum Cutting Force during Turning Operation (Consider three parameters (factors)) a. Speed b. Depth of cut c. feed Students should design the experiment based on similar problems given as above. Text Books: 1. Wilkinson K.P.L. Bhandarkar, Formulation of Hypothesis, Himalaya Publishing House 2. Ranjit Kumar, (2006), Research Methodology – A Step-By-Step Guide for Beginners, (Pearson Education, Delhi) ISBN : 81-317-0496-3 3. C.R. Kothari, “Research Methodology”, Wiley Eastern Publication. 4. Dr S.S. Rao, ”Optimization Theory and Applications”, Wiley Eastern Ltd., New Age International, New Delhi, 2nd Edition, 1994. 5. Adler and Granovky, ”Optimization of Engineering Experiments”, Meer Publications References: 1. Trochim, William M.K. (2003), 2/e, Research Methods, (Biztantra, Dreamtech Press, New Delhi), ISBN : 81-7722-372-0 2. Montgomery, Douglas C., & Tunger, George C. (2007). 3/e, Applied Statistics & Probability for Engineers, (Wiley India). 3. Ross P.J., “Taguchi Techniques for Quality Engineering”, TMH, 2005. 4. Jeff Wu, “Experiments: Planning, Analysis and Parameter Design”, John Wiley, 2000. 5. Fox R.L., “Optimization Methods for Engineering Design”, Addison Wesley, 1971. 4 M.E. MECHANICAL (Design Engineering) Semester -I (Revised) 2. Solid Mechanics Teaching Scheme: Lectures: 3 Hrs. per week Tutorial: 1 Hr. per week Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. Plane stress and plane strain: Differential equations of equilibrium, Boundary conditions, Compatibility, Stress functions and Bi-harmonic equation. 2. Two dimensional problems in Rectangular coordinates: Applications to polynomials in rectangular coordinates, Saint-Venant’s principle. 3. Two dimensional problems in polar coordinates: General equations in polar coordinates, Pure bending of curved bars, Strain components in polar coordinates, Rotating discs, stresses in a circular discs. 4. Shear cente: Shear stress distribution and shear centre for thin walled open sections. Bending of Beams, energy methods, Introduction to elastic stability, plasticity. 5. Torsion: Torsion of bars with elliptical square and rectangular cross section Membrane analogy, Hydro dynamical analogy, Torsion of hollow and thin tubes. 6. Membrane stresses in shell and storage vessels, Shells and vessels of uniform strength. 7. Contact stresses: Problem of determining contact stresses, Assumption Expressions for principal stresses, Examples. Term Work: Minimum TEN to TWELVE assignments based on above topics. Reference Books: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. S. Timoshenko and J.W. Goodier “Theory of Elasticity” MGH book co Ltd. J.P. Den Hartog, “Advanced strength of materials” MGH book co Ltd. F.B. Seety & Smith “Advanced mechanics of materials” John Wiley & Sons. Irving H. Shames & James M. Pitarresi, “Introduction to Solid Mechanics”, 3rd ed, PHI, pub. Boresi, A.P. and Sidebottom, O.M., “Advanced Mechanics of Materials”, John Wiley, 1993. Chakrabarty, “Theory of Plasticity”, McGraw-Hill Book Company, New York 1990. Popov, E.P., “Engineering Mechanics of Solids”, 2nd Ed., Prentice Hall India, 1998. Crandall, S.H., Dahl, N.C. and Lardner, T.J., “An Introduction to the Mechanics of Solids”, 2nd Ed., McGraw-Hill, 1978. Nash W., “Strength of Materials”, Schaum’s outline series, McGraw Hill. Timoshenko.S. and Young D.H. – “Elements of strength materials Vol. I and Vol. II”. T. Van Nostrand Co-Inc Princeton-N.J. 1990. “Statics and Mechanics of Materials: An Integrated Approach”, Riley, Sturges and Morris. Wiley, 2nd Edition. Sadhu Singh – Theory of Elasticity, Khanna Publisher. 5 Non Metallic Materials. per week. injection molding. Selection of Materials: Motivation for selection. 2. powder metallurgy techniques. Processing of metal matrix polymers: solid state fabrication techniques. formation of polymer structures. TiC. properties & applications of: Inter-metallics. Review of Engineering Materials. applications of PMC’s. Processing of polymer matrix composites: open mould process. Maraging steels. Case studies in material selection for different applications. toughness. foams. week Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. transformation inducted plasticity (TRIP) steels. Metallic glass-quassi crystals. squeeze casting. Infiltration. micro electronic materials & nano-materials. 6 .Polymer materials. compression molding with BMC and SM. Modern materials. properties and applications of engineering polymers. 4.selection for mechanical properties. cost basis and service requirements. Heat treatment of ferrous and non ferrous alloys for modification of structure and properties such as Al-Si alloy. Ni & Ti aluminides. organic. smart materials. processing and applications. ceramic and metallic fibers-matrix materialspolymers. micro alloyed steels.ferrous & non-ferrous. MECHANICAL (Design Engineering) Semester -I (Revised) 3. WC.metals. Applications of MMC’s. optical materials.M. Selection for surface durability. SiC. Structure. alloys. production techniques of fibers. Dual phase steels. 5. plastics & polymers. corrosion and wear resistance. CBN and diamondproperties. TaC. metals and ceramics. carbon. adhesives and coatings. Composites: Fibers-glass.E. Advanced structural ceramics. 60-40 Brass. Dielectrics. Term Work: Minimum six assignments are to be performed based on above topics. shape memory alloys.filament winding. Al2O3.Compositions. plasma spray. 3. Bio materials. strength. semi conductors. High strength low alloy steels. Si3N4. fatigue and creep. conductors & super conducting materials. Magnetic & photoelectric materials. chemical and physical vapor deposition of matrix on fibers.diffusion bonding. Tutorial: 1 Hr. Relationship between materials selection and processing. ceramics and composites. Liquid state fabrication methods. boron. per. pultrussion. bag molding.centrifugal casting. Advanced Engineering Materials Teaching Scheme: Lectures: 3 Hrs. ”Selection and use of Engineering Materials”. Crane F. “Design & Manufacturing of Composite Structures”. & Newman S. P. R.J.Callister: Materials Science and Engineering: An Introduction. ( 4 th edition).1999 11. Henser Publications.K. & Furness J A G . G.A. John Willey Publications. Charles J A.. 8. “Analysis & Performance of fibre composites”. ( 4 th edition). Mallik P.Chawla. S. Engineering Materials and their Applications..Engineering Design: A Materials and Processing Approach. Black & Ronald A. Physical Metallurgy and Advanced Materials. J. “Materials & Processes in Manufacturing”. Springer. Dieter . 10. McGraw-Hill 13.A.E. New Delhi. Dieter. Schmidt. E. G. E. Paul DeGarmo. (3 rd edition ). Flinn.Reference Books: 1. and Trojan. Tata McGraw-Hill. Kohser.E.D.Jaico1999.Jaico. Mechanical Metallurgy. “Manufacturing Processes for Engineering Materials”. Kalpaljian & Steven R. Butterworth – Heiremann 3. T.A. Smallman & Ngan. Agarwal D & Brontman L. “Materials and their applications”. R.. W. Wiley 2. Geoff Eckold (Jaico Publishing House) 6. (Pearson Education) 7.”Composite Materials Technology”. Krishnan K. 12. “Composite Material Science and Engineering”. (PHI) 5. 9.Verlog.K. Seventh edition. 7 . Elsevier 4. effects and criticality analysis (FMECA). redundancy. failure modes. complex configurations. time-dependent failure models. tmed. variance (σ2) and standard deviation (σ). concepts. 8 . Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. Tutorial: 1 Hr. fitting probability distributions graphically (Exponential and Weibull) and estimation of distribution parameters. 4. λ(t). typical engineering failures and their causes. Term Work: Minimum eight assignments based on above topics with an emphasis on examples of reliability of components and systems. discrete and continuous probability distributions. 5. Weibull. MTTF. Failure Data Analysis: Data collection and empirical methods. F(t). important availability measures. Maintainability and Availability: Concept of maintainability. grouped complete data. f(t). the life cycle of a system. cut and tie set approach for reliability evaluation. failure modes. mean time to repair (MTTR). cumulative distribution function (CDF)–F(t). per week. Introduction: Brief history. Reliability Measures: Reliability function–R(t). repair time distributions. 2. mixed configurations. terms and definitions. analysis of downtime. parallel configuration. tmode. redundancy with CFR model. random variables. burn-in testing. hazard rate function-λ(t).E. 7. maintenance concept and procedures. Reliability Evaluation of Systems: Reliability block diagram. estimation of performance measures for ungrouped compete data. analysis of censored data. acceptance testing. Reliability Testing: Product testing. Normal and Lognormal distributions. reliability life testing. median time to failure (tmed). kout-of-n redundancy. series configuration. 6. high level versus low level redundancy. redundant systems. 3. σ2 and σ for above distributions. typical forms of hazard rate function. Design for Reliability and Maintainability: Reliability design process and design methods. theory of probability and reliability. stochastic point processes. two parameter exponential distribution. concept of failure. Mechanical (Design Engineering) Semester – I (Revised) Elective-I: Reliability Engineering Teaching Scheme: Lectures: 3 Hrs. accelerated life testing and reliability growth testing. fault tree and success tree methods. applications. three parameter Weibull. measures of maintainability. probability density function (PDF) – f(t). renewal and Poisson process.M. bathtub curve and conditional reliability. reliability allocation. calculation of R(t). 8. availability concepts and definitions. burn-in screening for Weibull. symbols used. maintainability design process. Rayleigh. Basic Reliability Models: Constant failure rate (CFR) model. rules of probability. quantifiable measures of maintainability. network reduction and decomposition methods. repair versus replacement. per week. Mean time to failure (MTTF) and Mean time between failures (MTBF). mode (tmode). Guangbin Yang.P. Tata McGraw Hill Education Private Limited. “Case studies in Reliability and Maintenance”. New Delhi. Srinath. Nachlas. S. 1992. B. Dhillon. Patrick D. East West Press. 9 . Springer. David Newton. Blischke. Springer. Ebling. New Delhi. 1999. 9. Engineering Reliability – New Techniques and Applications”. “Maintenance. Andrew Kennedy. 2004. 2006. 4. O’Conner. Roy Billiton and Ronald Norman Allan. D. 2003. “Reliability Engineering: Probabilistic Models and Maintenance Methods” Taylor and Francis. 10. W. Murthy. B. Charles E. S. 6. “Reliability Engineering”. Replacement and Reliability: Theory and Applications”. R. John Wiley and Sons. “Engineering Maintainability”. “Life cycle reliability engineering”. “Reliability Engineering: Theory and Practice”. Skilling Jardine. 5. L. Prentice Hall of India. John Wiley and Sons. 7. John Wiley and Sons. 1991. 2007. S. 2. Chanan Singh.T.Reference Books: 1. “Reliability evaluation of engineering systems: concepts and techniques”.N. John Wiley and Sons. 2002. 3. “Practical Reliability Engineering”. Richard Bromley. 11. C. Dhillon. 2005. Tsang. CRC/Taylor and Francis. Alessandro Birolini. Albert H. An Introduction to Reliability and Maintainability Engineering. 8. Joel A. 1981. 2010. local stresses due to discontinuity or change of shape of vessel. Code practices. factory of safety. etc. reaction vessels. vessel opening compensation. design of vessels and pipes under external pressure. design loading. EIGHT-DIV-II TEMA. failure criteria. per week. inspection and erection of process equipment like pressure vessels. steam and compressed air pipes work. pipe fitting. pulverizing equipment. optimization technique such as Lagrange’s multiplier and golden section method. ducting. design of layout of water. Design pressures -–temperatures. Per week. protective coatings. 10 . etc. 3. material flow balance. stress concentration and thermal stresses. Process Design Parameters: Basic concepts in process design. Mechanical (Design Engineering) Semester – I (Revised) Elective-I: Process Equipment Design Teaching Scheme: Lectures: 3 Hrs. expansion joints and pipe supports. weld joints efficiency. 4. filters and driers. Process Piping Design : Flow diagrams and pipe work symbols.M. minimum shell thickness and corrosion allowance. Design of Cylindrical and Spherical Vessels: Thin and thick walled cylinder analysis. manufacture. construction of these vessels with high strength steel and other special methods.API-650. Fabrication of pipe lines. Design of Tall Vessels and Large Storage Tanks: Determination of equivalent stress under combined loadings including seismic and wind loads application of it to vertical equipment like distillation column. Selection of pumps. design stresses. 7. centrifuges. Introduction to design codes like IS-2825. compressors. design of supports for process vessels. cost and profitability estimation. linings and flanged connections. Types of valves used on pipe line. BS-1500 & 1515. Planning. safety. selection and specification procedures used in design. 5. design of standard and non-standard flanges. Tutorial: 1 Hr. chimneys. lining of vessels.E. 2. Process Equipment Design : Storage vessels. design of end closers. heat exchangers. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. block diagrams for flow of processes. heat exchangers. 6. agitation and mixers. ASME-SECT. electrical equipments and auxiliary services. Design of Thick Walled High Pressure Vessels: Design by various theories of failure. II and III : By E. I. New Delhi.M. Richardson.R.W. Coulson. 14) Chemical Process Equipment Selection and Design : By Stanley M. 3) Design of crystallizers.. Bedna. Applications of CAD to process Equipment Design. 8) Industrial Pipe Work : D. McGraw Hill. Ludwig.. New Delhi.. 16) Engineering Optimization: Theory and Practice : By Rao S. New York. Maxwell. 11 . Gulf Publication Co. 6) Chemical Engineering Handbook : Perry John. 9. cement.8. 5) Handbook of Instrumentation and Control : Kellen Heward. 13) Chemical Process Control : An Introduction to Theory and Practice : By Stephanopoulos G. Ltd. McGraw Hill. 6) Report based on visit to industries such as sugar. Coughanowr. piping layout. Reference Books: 1) Process Equipment Design : By Dr. chemical industries. cement.. Term Work: Following assignments / experiments comprise the laboratory practice :1) Design and optimization of tall vessels and large tanks. 4) Industrial Instrumentation servicing Hand Book : Cannel Grady. East West Press Pvt. New Age Publishing Co. ButterworthHeinemann Series in Chemical Engineering. M. Bhattacharya. Houston.V. McGraw Hill. VII..C.N. McGraw Hill. 10) Pressure Vessel Design Hand Book : H. 15) Process System Analysis and Control : By D. 7) Chemical Equipment Design : B. New Delhi. 5) Preparing flow diagrams of processes.S. McMillan. Vol. John Wiley.E. 4) Design and development of equipment useful to process industries such as sugar. Gopala. Joshi. McGraw Hill.. 11) Dryden’s outlines of Chemical Technology for the 2 : By Roa M. Prentice Hall of India. 2) Design of Heat exchangers used in industries. Mc-Millan. Sitting M. etc. chemical industries. 2) Process Equipment Design : By Browell and Young. Kentish.Walas. 12) Applied Process Design for Chemical and Petrochemical. 9) Chemical Engineering : J. Sinnott Vol. 3) Plant Design and Economics : Max and Timasulaus Kalus – McGraw Hill. Process Control: Fundamentals of process measurements and control modern control devices and other controls of major unit operation and processes. Series in Physical and Chemical Science.F. Vol... McGraw Hill Book Co. Bailie. CBS publishers and distributors 12 . Shaewitz. Prentice Hall Int. by Harvey. I and II : Liptak 19) Analysis. Whiting..M. second edition. 20) Theory and Design of Pressure Vessels". Josheph A. Richard C. 18) Control Devices. Wallace B. synthesis and design of Chemical Processes : Richard Turton. Himmelblau D.17) Optimization of Chemical Processes : By Edgar T. New York. Selection of Material Handling Equipments:Factors affecting for selection. Cabin conveyors. fixed post and overhead traveling cranes. Storage in bins and hoppers. Activity cost data and economic analysis for design of components of Material Handling Systems. rail traveling components and mechanisms. Belt conveyors. 3.T.O. Bulk material handling. and hoisting mechanisms. per week. Stability of stationary rotary and traveling rotary cranes. Levels and Means of Mechanizations. 13 . When and How to automate. Grab Buckets. Elements of Material Handling System: Importance. [B] Safety and design. Vibratory Conveyors. computerized warehouse planning. Selection of suitable types of systems for applications . design considerations for structures of rotary cranes with fixed radius . Classification of Material Handling Equipments. General analysis Procedures. 2.M. Interrelationships between material handling and plant layout.E. Factors and Indicators for consideration in warehouse automation. which function. Screw conveyors. Application of attachments. Traveling mechanisms of cantilever and monorail cranes. selecting the motor rating and determining breaking torque for hoisting mechanisms. Design consideration for conveyor belts. Gravity flow of solids through slides and chutes. Objectives and benefits of better Material Handling. Bucket-elevators. Material Handling Equation. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. physical facilities and other organizational functions. The unit load concept. Electromagnet. 5. 4. Forged. Design of Mechanical Handling Equipments:[A] Design of Hoists:Drives for hoisting. Need. Basic Analytical techniques. Principles and features of Material Handling System. Study of systems and Equipments used for Material Storage:Objectives of storage. Terminology. Safety regulations and discipline. Mobile racks etc. overheat Traveling cranes. per week. hoisting gear operation during transient motion. components. Mechanical (Design Engineering) Semester – I (Revised) Elective-I: Material Handling Equipment Design Teaching Scheme: Lectures: 3 Hrs. Choices of Material Handling Equipment. [B] Design of Cranes:Hand-propelled and electrically driven E. Standard and Ramshorn Hooks. Crane Grabs and Clamps. functions and parameters affecting service. Tutorial: 1 Hr. 6. Material Handling / Warehouse Automation and Safety considerations:[A] Storage and warehouse planning and design. packing and storage of materials. Design of load lifting attachments:- Load chains and types of ropes used in Material Handling System. ‘Material Handling Equipment’. Cock and J. ‘Bulk Solid Handling’. Ltd.K.S. Moscow. Reference Books 1] N. Automobile manufacturing. Nexandrn. Design and development of Material Handling Equipments applicable to various process industries such as Sugar Industry. ‘Material Handling Hand Book’. JohnWilly Publication. A. V. ‘Material Handling in Machine Shops’. Leonard Hill Publication Co. Power plants. 5] M .. Ltd.. 2. A. Apple. 4] Colin Hardi. Peace Publishers.Term Work: Following assignments comprise the laboratory practice:1. Volumes I and II.. Ltd. Machinery Publication Co.. 3] John R. Immer. Harbor. and Dyachkov. 1985. Moscow. MIR Publication. 14 . 2] James M. Landon. ‘Material Handling System Design’. New York. R. Repot based on visits to industries manufacturing or using various Material Handling Equipments. NewYork. NewYork..O. ‘Material Handling Equipments’. 7] Spivakovsy. John-Willlwy and Sons Publication. Foundries etc.P. MIR Publishers. 2nd edition. Mason.A. ‘Conveying Machines’. Rudenko. U. 6] C. 8] Kulwiac R. ‘Material Handling’ McGrawHill Co. Value. Tutorial: 1 Hr. Study of market requirements and manufacturing aspects of industrial designs. The Designer. eliminating defects and features to aid handling. a) Industrial Product Design: General design situations. functions and use. instruments. Idea generation check list. Manufacturing operations in relation to design. testing equipments. Ease of location and Clamping. Economic analysis. Design for Production: Producibility Requirements in the design of machine components. per week. forms. per week. Creativity. myth and reality. break even analysis.E. Design for safety. reliability and Environmental considerations. Ergonomic considerations. conversions for style. Steps to problem solving and value analysis. Use of modeling technique. Nature and measurement of value. Introduction to product design: Approach industrial product based on idea generation and innovativeness (and inventiveness) to meet the needs of the developing society. 4. Normal degree of value. Cost reduction. Functional design practice. Pressed component design. body/dimensions. the role of process Engineer. Value Engg. colors. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. Forging design. 15 . use of standardization. various steps such as creative process involved in idea of marketing. prototype designs. Role of Aesthetics in product design. Aspects of ergonomic design of machine tools. profit and competitiveness. form and color of industrial design. maintenance aspects of product design. Economic Factors Influencing Design: Product value. Importance of value. Economics Considerations: Selection of material. Economics of a new product design (Samuel Eilon Model) 5. Design and development process of industrial products.his role. standard and legal requirements. Design for machining ease. basic design considerations. convention of style. their importance in the design. design for production. the industrial design organization. specification requirements and rating of their importance in design. 3. automobiles. Mechanical (Design Engineering) Semester – I (Revised) Elective-I: Product Design & Development Teaching Scheme: Lectures: 3 Hrs. interpretation of information. process equipments etc. Value Engineering and Product Design: Introduction. 2. conceptual design. b) Design of Consumer Product: Design concepts of consumer products. Some additional aspects of production design. requirements and ratings. sailing specifications. The value Analysis Job Plan. Design of powder metallurgical parts.M. materials and process selection in value engineering. value analysis and cost reduction. Casting design for economical molding. Maximum value. Historical perspective. Kogan page 8. ISBN: 0964074044 13. J. standardization. Problems of product design and development – Hearn Buck. 394 pages. Engineering of Creativity: Introduction to TRIZ Methodology of Inventive Problem Solving By Semyon Savransky. Material of Inension – Ezia Manzim. iii) Assignments based on above topics Reference Books 1. Ltd. 14. Altshuller. 7. TRIZ: The Right Solution at the Right Time: A Guide to Innovative Problem Solving By Yuri Salamatov. legal product of design patents.com) 16 . 12.Introduction to TRIZ methodology. Industrial design for engineers – W. Paperback. The generation of idea for new products – Trevor sowecy. Industrial designs in engineering – Charles H. 1999. March 1999. (Valeri Souchkov. utility articles :-2 cases. Pergamon Press. The Innovation Algorithm By G. Product Design and Development by Kail T Ulrich and Steven D Eppinger 2. 5. Insytec B.). French. London Ilifle books. drawing office procedure. ed.An Innovation Fieldbook Based on Triz Methodologyby Dr Yuri Salamatov(pothi. Term Work: i)Case Studies. H. 10. ISBN 9080468010. designers position.. 256 pages. Design Organization : Organization structure. CRC Press. 11.V. 6. Product Design and Development by AK Chitale and Gupta 3. Design of Systems and Devices by Middendorf Marcel Dekker 4. Hill 9. 2000. Flurscheim design council. Heinman Education Books. Mayall. Engineering design conceptual stage – M. record keeping.Design analysis of existing products ii)Design of new products/devices. 312 pages. The Netherlands. 6. Technical Innovation Center. TRIZ. The science of Engineering design – Percy II. camera. Drives used in robots. present and future trends in robotics. Robot Fundamentals Definitions. closed dynamic. Euler’s equation. force & torque sensors. Applications of robots. Acceleration of rigid body. 5. spatial resolution. general considerations in path description and generation.encoders . Lagrangian formulation of manipulator dynamics. dynamic simulation. centralized controllers. Pneumatic and Electric drives. planning path using dynamic model point to point and continuous trajectory . proximity sensors. per week. Inverse of matrices. Control resolution.M. Specifying position and orientation of rigid bodies Euler’s angle and fixed rotation for specifying position and orientation Homogeneous coordinate transformation and examples D-H representation of kinematics linkages Forward kinematics of 6R manipulators using D-H representations Inverse kinematics of 6R manipulators using D-H representations. Comparison of drive systems and their relative merits and demerits. Iterative Newton –Euler’s dynamic formulation. laser range finder. Tutorial: 1 Hr. Robot configurations. Continuous Path robots.potentiometric. rotational groups. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. matrix representations of coordinate transformation. position. per week. Point to Point robots.touch and slip sensors velocity and acceleration sensors. 4.E. Issues in design and controlling robots Repeatability. Micro-controllers. Precision. 3R & 3P manipulators. computational consideration. path generation in runtime.absolute. Trajectory planning:Introduction. 4-3-4 & trapezoidal velocity strategy for robots. optical sensors . Point to Point robots.Hydraulic. transformation about reference frame and moving frame Forward & Inverse Kinematics examples of 2R. Accuracy. 3. mass distribution Newton’s equation. Cartesian space schemes. DSP. Continuous Path robots. History of robots. real time operating systems. 2. Work volume. Robot configurations. Inverse Kinematics geometric and algebraic methods. incremental . Robot classifications. Robot Sensors:Internal and external sensors. 17 . Mechanical (Design Engineering) Semester – I (Revised) Elective-II: Robotics Teaching Scheme: Lectures: 3 Hrs. Work volume. Manipulator Kinematics:Matrix Algebra. joint space schemes. Robotics Dynamics :-_ Velocity Kinematics. Suggested References: 1) S. 4) J. N. example of a micro-controller/ microprocessor based robot Controller. Weiss R. Robot Controllers:Essential components-Drive for Hydraulic and Pneumatic actuators.G.Craig . Hill 1996 3) K. Richard D. Cameras.Fu. Robot Vision:Introduction. Futuristic topics in Robotics:Micro-robotics and MEMS ( Microelecto mechanical systems ). M. Illumination Techniques. 6) Zuech.1996. et al “ Robotics Engineering”. Frame buffers and Grabbers. low level & high level machine vision systems. Odrey “ Industrial Robotics (Technology . 18 .1987. introduction to Robotics .J.Groover.Deb. telecheirs.6. 1988. 5) Klafter .PhI. “Robotics: Control . 7. Image acquisition. H-bridge drives for Dc motor Overload over current and stall detection methods. Nagel.P.N. 2) M. MCGraw-Hill. Programming and application s) . Robot Programming languages:Introduction the three level of robot programming. Image processing.”Applying Machine Vision “.S. Camera and system interface. 9.. Addision-wesely 1989. R.C. requirements of a robot programming language.Nello. stability issue in legged robots.R. “Robotics Technology and Flexible Automation “. sensors. Term Work: Minimum TEN assignments based on the above topics.john Wiley and sons.Lee. vision and inintlligence “. McGraw. Image conversion. fabrication technology for Micro-robotics. Tata Mc Graw Hill 1994. 8. problems peculiar to robot programming languages.G. under-actuated manipulators.Gonzalez and C.S. sensors . tool drives and mechanism. parameters defining limits of motions. various motions introduced in machine tools. Transfer. materials. single degree of freedom chatter. source of\ vibrations. Automation: Automation drives for machine tools. Strength and Rigidity consideration. machine tool elastic system. various types of clutch systems. Introduction : Classification of machine Tools. Design criteria. design of power screws 4. analysis of collect action. 6. analysis.E. Semi automation. static and dynamic stiffness. general requirements of machine tool design process as applied to machine tools. sliding bearing used for spindles 5. design calculations design of antifriction bearings. design items like beam. in process gauging. regenerative principles. process capability and compliance. design of antifriction guide ways. layout of machine tool. Dynamics of machine Tools : Vibration of machine tools and dynamic rigidity: Effect of vibrations. basic design procedure. force analysis of Lathe guide ways. tooling layout. single spindle mechanism. tools drives. bar feeding mechanism. swiss type automatic machine. material of spindles. etc. per week. design of slide ways. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. Mechanical (Design Engineering) Semester – I (Revised) Elective-II: Machine Tool Design Teaching Scheme: Lectures: 3 Hrs.devices. Tutorial: 1 Hr. 19 . general procedure for assessing Dynamic stability of equivalent elastic system. 3. column. Requirements of machine. Design of Spindle and spindle support : Function of spindle unit requirement. chatter in lathe. rams. mechanical and hydraulics transmission used in machine drives their elements 2. Elements of machine tools. velocity principle and related models. milling & grinding. selection of speed and feed. Design of guide ways and power screws : Function and types of guide ways. per week.M. housing. Loading and unloading. Design of machine tool structure: Function of machine tool structure and their requirements. design of collect. drilling. Degree of automation.design concept. self excited vibration. Modulator. Koeniga Berger Machine tools design by Mehta: Tata McGraw Hill Principles of machine tools by Sen et al Central Book Agency Machine Tool Design by Bassu & Pal: Oxford & IBH Machine tool Design vol. Tata McGraw Hill Publishing Co. Design of machine tool – S. Calcutta. i to iv by Acherken: Mir Publishers Design Principles of Metal cutting machine tools: Koenigsberger: Pergamon 20 . 2. 1984. mechanical. Basic principle of control.7. Allied Publishers Bombay. K. Machine tool design – N. Basu. 4. 6. C. Term Work: Minimum TEN assignments based on above topics Reference Books: 1. 9. numerical controls. Principles of Machine tool – G. New Central book agency. fluid controls. hydraulic. K. Ltd. Mehta. Design principles of metal cutting machine tools – F. Sen and A. 3. Primary systems programming. 7. Bhattacharyya. 8. feed back systems. numeric and fluidic. electrical. Introduction to machine tool control: Control system of machine tools: control. hydraulic controls. 5. History. Advantages. Incremental approach to solution of nonlinear problems. 1 D heat transfer in thin fins. Hexahedral elements: Lagrange family. 1-D Bar Element. Non-linear Analysis Sources and types of non-linearity. Classification. Single point constraint. Boundary and Constraint Conditions. Applications to bars. 4. Consistent element mass matrix of one dimensional bar element. 8. per week. 7. 2–D Beam Element. FourNoded Tetrahedral Element (TET 4). axisymmetric triangular element. Functional approach for heat conduction. Basic steps. One dimensional element. Axi-symmetric Solid Elements: Analysis of Bodies of Revolution under axi-symmetric loading: Axisymmetric Triangular and Quadrilateral Ring Elements. 5. Introduction to FE Software Packages. Evaluation of Eigen values and Eigen vectors. Heat Transfer and Fluid Flow: Steady state heat transfer. 2. Beam Elements: Analysis of Beams and Frames: 1–D Beam Element. Tetrahedral elements. Mechanical (Design Engineering) Semester – I (Revised) Elective-II: Advanced Finite Element Analysis Teaching Scheme: Lectures: 3 Hrs. Hexahedral elements: Serendipity family. weighted residual methods. porous media. and beams. Differential equations formulations. QUAD 8). Mathematical Preliminaries. Two-Dimensional Elements-Analysis of Plane Elasticity Problems: Three-Noded Triangular Element (TRIA 3). Tutorial: 1 Hr. Four-Noded Quadrilateral Element (QUAD 4). Assembly Procedure. Variational formulations. Lumped mass matrix.. Galerkin approach for heat conduction. Iterative solution methodologies. Introduction to Finite Element Method : Engineering Analysis. trusses. heat flux boundary condition. boundary conditions. beam element. truss element. per week. Multi-point constraint. stepped bars. Considerations for simulation of non-linear problems 21 . Problems. Consistent nodal force vector: Body force. Stiffness matrix. Basic differential equation for fluid flow in pipes. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. One-Dimensional Elements-Analysis of Bars and Trusses: Basic Equations and Potential Energy Functional. around solid bodies. 2-D Bar Element. 1 D heat conduction governing equation. plate bending and shell elements. Eight-Noded Hexahedral Element (HEXA 8). Strain matrix.E. Shape functions for Higher Order Elements (TRIA 6. Role of finite element analysis in computer-aided design. Shape functions for Higher Order Elements 6.M. Convergence criteria. Three-Dimensional Elements: Applications to Solid Mechanics Problems: Basic Equations and Potential Energy Functional. Shape functions for Higher Order Elements. Admissible displacement function. Shape Functions for Higher Order Elements. Initial strain. 3. Element equations. Stress recovery. Dynamic Considerations: Formulation for point mass and distributed masses. quadrilatateral element. Algorithmic approach for developing the code by the individuals 9. 5.. Stress Analysis of Bracket. 4.Term Work: Tutorials should be given based on the below mentioned topics. 2. Frank L. 13. R. “Finite Elements in engineering”. 7. J.4th Edition. Bathe K.4th Edition. Elsevier 2007. 10. J.2nd Editions. et al. 2007.2. 6. 1. Reference Books: 11. Elsevier. “Finite Element Method”. Computer programmes for 3D structural analysis 9. 1D & 2D structural analysis. 6th Ed. Stasa. 16.. Zeinkovich.” Applied finite Element Analysis for Engineers”. 15. D. “Concepts and Application of Finite Elements Analysis”. Cook R. 22 . Finite Element Analysis of Fluid Flow Problems. Analysis of plane trusses 3. “Finite Elements Method in Engineering”.N.. CBS International Edition. Rao S.McGraw -Hill International Edition. PHI. Stress Analysis of with circular hole. Computation of shape function. 1D and 2D heat transfer problems. Chandrupatla T. S. 14. “The Finite Element Method for Solid and Structural Mechanics. 1985. PHI. Analysis of 2-D transient heat flow in plate 8. 2003.Reddy. Finite Elements Procedures. Formulation and solution of dynamic problems using computer programmes. 2006 12. Wiley & Sons. 1996 5. Data Management Data reverse engineering – Three data Reverse engineering strategies – Definition – organization data issues . Co-ordinate Measurment and reverse engineering. Honsa. Rugaban. Integration Cognitive approach to program understated – Integrating formal and structured methods in reverse engineering – Integrating reverse engineering. White paper on RE. American Gear Manufacturers Association 23 .characteristics evaluation -software and application. Data Verification. Project Implementation 4. which should include at least one case study. Concepts History of Reverse Engineering – Preserving and preparation for the four stage process – Evaluation and Verification. T J Biggerstaff.Technical Data Generation.M. IEEE Corpn. Georgia Instt. Mechanical (Design Engineering) Semester – I (Revised) Elective-II: Reverse Engineering Teaching Scheme: Lectures: 3 Hrs.verification 3. A. S. Aiken. 1996 6. 1994 4. Reference: 1. 1994 3. Reverse Engineering. Reverse Engineering. reuse and specification tool environments to reverse engineering -–coordinate measurement – feature capturing – surface and solid members Term work: Minimum Six assignments based on above topics. Kluiver Academic Publishers.prototyping .Domain analysis. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Mark 1.developing technical data . Peter. Katheryn. McGraw-Hill. Linda Wills. Technical Report. of Technology.Software application – Finding reusable software components – Recycling real-time embedded software – Design experiments to evaluate a Reverse Engineering tool – Rule based detection for reverse Engineering user interfaces – Reverse Engineering of assembly programs: A model based approach and its logical basics 5. Ingle. McGraw-Hill. Tutorial: 1 Hr. ISBN 1555897. Design Recovery for Maintenance and Reuse. per week. Data Reverse Engineering.digitizing techniques construction of surface model . per week. July 1991 2. Donald R.dimensional. Introduction Scope and tasks of RE .solid-part material. Tools for Functionality.process of duplicating 2.E. Nakra & K. 7. Condition monitoring & signature analysis applications.. Measurement of vibration parameter: a) Displacement -Vibrometer b) Velocity . a) 6. 24 . New Delhi. 8. Ltd. “Instrument Devices & Systems” ” Tata McGraw Hill Publications Pvt. K. Resistance thermometer. 3. per week. Choudhary.. Rangan & Sharma. Vibration signature analysis of different existing machines such as Lathe. Earnest O Doeblin. “ Instrumentation. Measurements of mechanical parameters: a) Displacement b) Force c) Torque a) Measurement of hydraulic parameters: Pressure b) vacuum c) Flow 2. Data acquisition & conversion. 3.E. C. New Delhi. Instrumentation Lab Teaching Scheme: Practical: 2 Hrs. 2. Blower etc. Measurement of thermal parameters: Temperature : Industrial thermo couples. Microprocessor & computer application in measurements. “Measurement Systems : Applications & Design”.Accelerometer d) Frequency –Vibration Analyzer 5. 4. 9. Radiation temperature measurement. Examination Scheme: Term Work: 25 Marks Oral: 25 Marks The following experiments are to be performed in the laboratory 1. McGraw Hill International. Mechanical (Design Engineering) Semester – I (Revised) 6.Velocity pickup. Ltd. Grinder. Reference Books: 1. Measurement of Sound parameters (Noise Meter): Sound intensity level b)Sound Power level c) Sound Pressure level Signal & system analysis. Measurement & Analysis” Tata McGraw Hill Publications Pvt.M. B. c) Acceleration. preparation and understanding of the candidates. Examination Scheme: Term Work: 25 Marks Seminar-I should be based on the literature survey on any topic relevant to Design Engineering (should be helpful for selecting a probable title of the dissertation). The concerned faculty should assess the students based on the quality of work carried out. Some marks should be reserved for the attendance of a student in the seminars of other students. The student has to deliver a seminar talk in front of the faculty of the department and his classmates.E. 25 . SEMINAR – I Teaching Scheme: Practical : 2 Hrs. Each student has to prepare a write up of about 25-30 pages of “A4” size sheets and submit it in IEEE format in duplicate as the term work. per week. Mechanical (Design Engineering) Semester – I (Revised) 7.M. 8. experimental modal analysis methods. Probability distribution. Vibration Absorber and Vibration isolators.Modal damping in forced vibration . Random Vibrations: Random phenomena. Method of iteration. Analytical Dynamic Analysis: Dynamic analysis .M.Euler’s equation for beams . Conservative systems. model updating.Laplace transformation formulation. 7.Numerical methods of determining natural frequencies. Phase plane. Semiactive and Active Parameters.Eigen value and Eigen vector – Orthogonal properties .Free vibration analysis . Sources of nonlinearity.Modal analysis . Stability of equilibrium. Experimental Methods in Vibration Analysis: Vibration instruments . Multi Degree Freedom System : Normal mode of vibration . 4. Fundamentals of Vibration: Review of Single and Two degree freedom systems subjected to Forced and Motion Excitation.fundamentals.Mass matrices . Advanced Theory of Vibrations Teaching Scheme: Lectures: 3 Hrs. 26 . Frequency response function. Fourier transforms. Self-excited oscillations. 5.Forced vibration by matrix inversion .Transverse and torsional vibration Introduction to transient field problem. 9. Fourier transforms. Basic Concepts like Passive. Correlation.Equation of motions .Vibration of strings Vibration of rods . Qualitative analysis of nonlinear systems. FTs and response. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. two degree of freedom systems.Flexibility matrix and stiffness matrix . Non-Linear Vibrations: Introduction. Vibration of Continuous Systems: Systems governed by wave equations . per week. 3. per week. Time averaging and expected value. Perturbation method. Chaos.E. Examples of vibration tests . Mechanical (Design Engineering) Semester – II (Revised) 1.Natural frequencies of Longitudinal . Tutorial: 1 Hr.Analysis . Lindstedt’s Method. Relation to transfer functions.Transient vibration . 6. Power spectrum and power spectral density. Collection of FRF.Vibration Tests . Response to arbitrary periodic and a periodic excitations Impulse response . Two Degree Freedom System: Optimum design of single. first order systems. applications.Free and Forced Vibration tests.Vibration exciters Measuring Devices .definition. 2. Limit cycles-van der pol oscillator. Validation of Analytical Models: Preliminary check.Effect of Rotary inertia and shear deformation Vibration of plates.Industrial case studies.Modal matrix . correlation of analytical model with experimental model. 2007 8. References Books : 1. Mini. Dover Publications. Hyperworks etc.J. 2 and 3. 2. 1995. 1984.. J. 5. Mottershead. Modal testing and analysis for natural frequencies and mode shapes for structures. 3. 10. no. 5. Two assignments on measurement of dynamic test data of machine elements. Noise measurement and Spectral analysis. 9.. Graham Kelly. Sound intensity measurement in interior of vehicle for source location for harshness. Mc. J. W. "Mechanical Vibrations". Ewins. D.. 6.Graw Hill Ltd. Fundamentals of Mechanical Vibration. Rao. Modal Testing: Theory and Practice. 2000. TWO assignments on solving vibration problems using MATLAB. 2 nd edition McGraw Hill. Letch worth (Herefordshire.1990 3. 2. Mechanical Vibrations .. Vibration: Fundamental and Practice. . Thomson. M. New Age International (P) Ltd. 1990. Addison Wesley Longman. 8. 7. Random vibration and measurement on vehicles on test track.S.S. J. Course on Theory and Practice Mechanical Vibration". Finite Element Model Updating in Structural Dynamics (Solid Mechanics & Its Applications.T. Elements of Vibration Analysis. "Theory of Vibration with Applications" CBS Publishers and Distributors. Tata McGraw Hill. Den Hartog. Clarence W. 2004 9. CRC Press LLC. "Ind. Graham Kelly.P. Research Press Ltd. Two assignments on dynamic analysis using FEA software like Nastran. 4. England) (1984).S. One Assignment on model data correlation for any one model used in sr. 27 . 10.Term Work: 1.I. 4. Vibration measurement and Spectral analysis. Schaum’s Outlines.S. Lenord Meirovitch. de Silva.E. 6. & Gupta K. New Delhi . Application of sensors and related instrumentation for time domain and frequency domain.) Kluwer Academic Publishers (1995) 7. Rao. "Mechanical Vibrations". Friswell.. S. Cumulative fatigue damage. classical lamination theory. polydyne cams. applications. Optimization: Introduction. advance curves. Design of Mechanical components: a) Gear Design: . helical springs for maximum space efficiency . permanent fasteners. Design for spring suspension. undercutting. cam size determination. rackshift etc. piston. elastic stress analysis of composite material. cylinder. Tutorial: 1 Hr. Fatigue and Creep: Introduction. 28 . structural and shape optimization and simplex method. hyperbolic sine creep law. Advanced Design Engineering Teaching Scheme: Lectures: 3 Hrs. Exponential creep law. Influence of super imposed static stress. 7. 6. analysis of Belleville springs. stress relaxation. helical gears etc. True stress and true strength.E. bending etc. Cams: Basic curves.Vibration and surging of helical springs. Reliability theory. c) Design of Miscellaneous components (to be detailed) Cam shaft with valve opening mechanism. calculating cam profiles. belts and ropes) through interactive programming. Fatigue strength improvement techniques. interference. factorial design and regression analysis. Computer Aided Design: Philosophy of computer aided design. Hybrid materials. 5. Interactive design software and basic advantages of analysis software. Design of machine components (springs. assembly & safety etc. multivariable search methods. 2. volute spring & rubber springs. Profile modification of spur. 3. connecting rod etc. temporary fasteners. Design for Materials and Processes: Design for brittle fracture. stresses and accuracy. Design for fatigue failure. Design for different machining process. tooth thickness. dynamics of high speed cam systems.M. b) Spring Design:. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. stresses. 4 Composite materials: Composite materials and structures. ring spring. surface materials. factors affecting fatigue behavior. Hazard analysis and fault tree analysis.Involute gears. Fatigue strength. stress concentration around cutouts in composite laminates. design for reliability. stability of composite laminate plates and shells. per week. linear & geometric programming. Engineering statistics: Analysis of variance (ANOVA). 8. Mechanical (Design Engineering) Semester – II (Revised) 2. Fatigue strength after over stresses. gears. per week. fatigue under complex stresses. mechanism of creep of material at high temperature. ramps. 5. 7. Mechanical Design Analysis – M.E. McGraw-Hill 29 . 9. Dieter. Minimum TEN Assignments based on the above topics Reference Books: 1. G. Johnson Mechanical Springs – A. Engineering Design: A Materials and Processing Approach. 2.M. An introduction to composite materials – D. Wahl. 6.Term work: 1. 4. Dieter. Hull and T. Tata McGraw-Hill. Clyne V Ramamurti.E. (Third Edition). Dudley Optimum design . Tata McGrawHill 8. Mechanical Metallurgy. Spotts Machine Design . C.R. “Computer Aided Mechanical Design and Analysis”.F.Robert Norton Practical Gear design . New Delhi.W. G.D. 3.W. kinetostatic Analysis of mechanisms by matrix method. Graphical synthesis for function generation and rigid body guidance with two. cubic of stationary curvature. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. Use of software such as 'ADAMS' and 'Working Model' is recommended References Books : 30 . planar and spatial mechanisms.Savy equation. compatibility condition. Bobillier constructions. Bermester points.Inertia forces in linkages. 1. Curvature theory: Fixed and moving centrodes. per week. Branch and order defects. Robert Chebychev theorem. the dyad. Term Work: The term work comprises of assignments on the following topics. Graphical Synthesis of Planar Mechanisms: Type. Complex numbers method of synthesis. element mass and stiffness matrices. 4. ground pivot specifications. Complex Mechanism Analysis. accuracy (precision) points. Curvature Theory. synthesis for four accuracy points. equations of motion. Tutorial: 1 Hr. Analytical synthesis of Planar Mechanisms:. Mechanical (Design Engineering) Semester – II (Revised) 3. center point and circle point circles. Cognates 7. Ball’s point. three and four accuracy points using pole method. 6.crank mechanism. three accuracy point synthesis using dyad Method. Graphical and Analytical Synthesis. elastic linkage model. inflection circle. matrix method of analysis of spatial mechanisms. Kinematic Analysis of Spatial Mechanisms: Denavit-Hartenberg parameters. 3. path generation and rigid body guidance problems. types of errors. function generation. 3. synthesis of four-bar for prescribed angular velocities and accelerations using complex numbers.Analytical synthesis of four-bar and slider. 4. Euler. displacement fields for beam element.M. number and dimensional synthesis. Applications in dwell Mechanisms 5.E. system matrices. Basic Concepts: Definitions and assumptions. Dynamic Analysis of Planar Mechanisms: . Synthesis for path generation. degree of freedom 2. Synthesis for five accuracy points. 2. per week. beam element. Kinematic Analysis Of Complex Mechanisms: velocity-acceleration analysis of complex mechanisms by the normal acceleration and auxiliary point methods. Dynamic Analysis. Analysis of elastic mechanisms. Chebychev Spacing. center point and circle point curves. kinematic pairs. Analysis and Synthesis of Mechanisms Teaching Scheme: Lectures: 3 Hrs. Freudenstein’s equation. J. A. A.Analysis and Synthesis (Vol. Ghosh and A. Mechanism Design . 2nd Ed. 3rd Edition. Design of Machinery: An Introduction to the Synthesis and Analysis of Mechanisms and Machines.1. Erdman and G. Tata McGraw-Hill. 31 . Affiliated East-West Press. Shigley and J. R.. Sandor. 6. 5. Theory of Machines and Mechanisms. Prentice Hall of India. 4. Kinematic Synthesis of Linkages. Uicker. McGraw-Hill. 3. J.Norton. McGraw-Hill. Prentice Hall of India. Theory of Machines and Mechanisms. A. S.K. 2. Denavit. G. E.S.Hall.1 and 2). Robert L.Mallik. N. Kinematics and Linkage Design. Hartenberg and J. 2. • Testing of gauge installations. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. • Strain gauge transducers. scaling model to prototype. shear difference method.coating data. • Model Materials : Properties . principle stresses separation technique.Plane & circular polariscope. • Electrical Resistance strain gauges : types . coating sensitivity. • Rosette Analysis. Birefringent coatings (Photoelastic & Brittle coatings). • Scattered light photo elasticity. Temperature compensation. Tutorial: 1 Hr. Coating Methods for stress analysis: Coating stresses.slicing technique. 32 . • Semi –Conductor strain gauges. • Three Dimensional Photo elasticity :Stress locking in model materials . analysis of brittle.types of bonds.M. Mechanical (Design Engineering) Semester – II (Revised) Elective: III Experimental Stress Analysis Teaching Scheme: Lectures: 3 Hrs. coating materials. Strain Gauges : 2. per week. calibration methods fringe Multiplication. Isoclinics and isochromatics . selection and method of calibration.applications. • Different methods of analysis :Compensation technique. Theory of photo elasticity . per week.moisture proofing etc . sensitivity .gauge factor . • Strain measuring circuits. Application of photo elasticity for two dimensional models.Bonding of strain gauges : surface preparation . • Dynamic photo elasticity. • Materials . • Cross sensitivity . commercial strain indicators. Photo Elasticity : • Arrangement of optical elements in a polar scope .E. “Experimental Stress Analysis”. Holography: Equation for plane waves and spherical waves Intensity – Coherence – Spherical radiator as an object (record process) Hurter – Driffeld curve reconstruction process General case. Demonstration of stress analysis technique by using brittle coating technique. Demonstration of calibration technique of photoelastic material. 4. 5. 3. Moire technique : Geometrical approach – sensitivity of Moire data . 2. S. Demonstration of preparation of 3D photoelastic model. McGraw Hill. Demonstration of stress freezing technique. Srinath. Dally and Riley. “Strain Gauge Primer”. 33 .data reduction in plane and out plane Moire methods – Moire photography – Moire grid production. Text books: 1. Gargesa. Kuske. M. Sadhu Singh “Experimental Stress Analysis”. Evaluation of stresses in photoelastic model by using polar scope. Lingaiah. M. 3. 4. “Photo elasticity Vol I and Vol II. Frocht.Holographic set up 4. 7. Raghavan. “Motion Measurement and Stress Analysis”. “Experimental Stress Analysis”. 3.3. 6. SEM/VCH. Demonstration of preparation of 2D photoelastic model.II edition. 4. by A. Kobayassin (Ed). Dave and Adams. Albrecht & Robertson “Photo elastic Stress analysis” John Wiley & Sons. 2. Hand Book of Experimental Stress Analysis by Hyteneyi. John Wiley & sons. Reference Books: 1. Perry and Lissner. Hand Book of Experimental Stress Analysis”. Ramachandra and Pant. 2. 5. Demonstration of stress measurement by using strain gauge rosette. Hanna publisher. Term Work: 1. Tata McGraw Hill. parametric cost estimation. system recycling cost. general life cycle cost models and specific life cycle cost models. factors influencing end-oflife strategies. life cycle design methodologies. Identification life cycle stages.E. time value of money and present value of life cycle cost. technology sustainment activities. 7. 34 . product design for recyclability. concept of product life cycle and life cycle cost (LCC). life cycle activities and cost drivers. design for environment (DFE). technology monitoring and forecasting. design for product retirement (DFPR) and Life cycle assessment (LCA). technology insertion. classification. detailed cost estimation. disassembly cost analysis and estimating product disposal costs. 5. Tutorial: 1 Hr. per week. Introduction: History. Basics of Life Cycle Costing: Cost issues in product life cycle design. maintenance cost estimation models. design for manufacturing (DFM). Product Design for Sustainability: Sustainability and product design. types of sustainability. design for reliability and maintainability (DFRM). design for sustainability. theory of product life cycle costing. Modeling Maintenance and Repair Costs: Factors influencing maintenance cost. design for disassembly. applications of these models to typical industrial products. definition. application of activity based costing to analyze LCC of industrial products/machines. 3. activity based life cycle cost models. product life cycle costing in the changing industrial scenario. 2. maintainability. life cycle costing economics. need for product life cycle costing. ABC as applied to Life Cycle Costing. availability and life cycle cost. compatibility analysis of product design for recyclability and reuse. life cycle costing application areas. preventive and corrective maintenance cost estimation. Life Cycle Cost Models: Introduction. environmental sustainability.M. types of maintenance costs. stochastic point processes for repairable systems. maintenance material. 6. 8. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. Mechanical (Design Engineering) Semester – II (Revised) Elective: III Design for Sustainability and Life Cycle Cost Teaching Scheme: Lectures: 3 Hrs. cost estimating approaches. and maintenance cost data collection. 4. methodology for planning renewal process and minimal repair process approach to model maintenance and repair costs. Modeling Product Disposal Costs: Product end-of-life (EOL) strategies. introduction to reliability. Integrated sustainable life cycle design. spare and repair parts costs. development of LCC model. design for X (DFX). LCC approach to product system selection. estimation of various LCC components. Integrated Sustainable Life Cycle Design: Concept of product life cycle design. and activity based cost estimation. Activity Based Life Cycle Costing: General principles of activity based costing (ABC). design for assembly (DFA). material recycling at product EOL. the traditional approach to product/system selection. manpower. design for serviceability (DFS). and sustainment dominated products. technology obsolescence. cost estimation by analogy. per week. types of life cycle cost models and their inputs. McGrawHill 6. Dhillon. 1989. pp. CRC Press.. 2008..J. K. Reference Books: 1. 81-103. Jan Emblemsvag. Krishna B.. “Life cycle costing for engineers”. 9.. “Designing Engineering Systems for Sustainability” Handbook of Performability Engineering. and Applications”. Blanchard. Kirk. “Life cycle costing for design professionals”. B. 1981. “Life-cycle Cost and Economic Analysis”. Misra. Fabio Giudice. Springer. “Life-cycle costing: using activity-based costing and Monte Carlo methods to manage future costs and risks”. 1991. Minimum eight assignments based on the above topic. London. 2008. Handbook of Performability Engineering. S. 4. 2008 . B. Alphonse J. 2. Misra. Fabrycky. Ltd. 35 . Vicky Lofthouse. Gower Publishing. Stephen J. Sandborn. 5. Guido La Rosa. CRC/Taylor & Francis. Models. 2007. “Life cycle reliability engineering”. 7. ed. 2003. 2007. 2010. W. 2007. John Wiley and Sons. J. “Design for sustainability: a practical approach”. 2006.1316 pages. P. “Product design for the environment: a life cycle approach”. John Wiley and Sons. Minimum two case studies based on LCC analysis of typical products. Springer. “Life Cycle Costing: Techniques. Dhillon. S.Term Work: 1. Gordon and Breach Science Publishers. 8. 10. B. Antonino Risitano.. Dell'Isola. Guangbin Yang. Benjamin S. Tracy Bhamra. Taylor and Francis Group. 3. Prentice Hall International Series in Industrial and Systems Engineering 2. and Myers. M. Tutorial: 1 Hr. piston assembly. Economic role of wear-type of wear-wear mechanism-factors affecting wear-selection of materials for different wear situations-measurement of wear-tribometers and Tribometry. valve train and dive train components etc. Thixotopic.Rheodynamic (static) Lubrication: Non-Newtonian fluids. 5. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. materials and Bingham solids. Lubrication and Lubricants: Theory of hydrodynamic lubrication-Generalized Reynolds Equation-Slider bearings-Fixed and pivoted shoe bearings-Hydrodynamic journal bearings-short and finite bearing-Thrust bearings-Sintered BearingNon Circular bearings and multi side surface bearings. etc. Mechanical (Design Engineering) Semester – II (Revised) Elective III: Tribology Teaching Scheme: Lectures: 3 Hrs. Engine Tribology basics. bearing pad coefficient.Hydrostatic (externally-pressurized) & Elasto-Hydrodynamic Lubrication: Hydrostatic bearing-basic concepts. Introduction: Introduction to Tribology-General Tribology considerations in the design of gears. reciprocating components. Engine wear-mechanisms. cams and gears. characteristics. Conical and Spherical pad thrust bearing-Multirecess journal and thrust bearings-Air and gaas lubricated bearings.Friction and Wear: Nature of metal surfaces. per week. Lubrication-type of lubricants-Properties and Testing –Service Classification of lubricants-Lubrication of tribological components-Lubrication systems-Lubricant monitoring. Friction-sliding friction-rolling friction characteristics of common metals and nonmetals.Losses and engine design parameters. Lubrication of Ball and roller bearings. wear resistance material and coatings and failure mode analysis. tribo-testing and standards 36 .surface properties. per week.E. Restrictors-Capillary. SOAP. orifice and flow control valve-bearing characteristic number and performance coefficients-Flat. Tribology of components in extreme environments like vacuum.Tribology aspects of engine components such as bearings.friction under extreme environments. cams. tribometry. 2. 3. temperature. Ferrography and other rapid testing methods for lubricants contamination. fatigue and diagnostics.Bearings. 4. Engine friction. selection and life estimation. tribomonitoring and special applications. Tribology matching and selection. pressure.surface parameters and measurements. grease lubrication and stability. Wiley. 5. References Books: 1. Ernest Rabinoweiez. 1986. 4. Bowden F. 1995.: “Theory and practice of Lubrication for engineers”.D. Oxford University Press.Term-Work: Minimum TEN assignments based on the above topics. 3. Butterworth.. Fuller D. 1995. Tribology-: Hand Book". “Friction and Lubrication of solids”. A.. 2.. 1984. John Wiley sons. 1980.: “Friction and Wear of materials” Interscience Publishers. Gross W.J. Neale M. & Tabor D.P. 37 .: “Gas film lubrication”.. Random vibration and measurement on vehicles on road. Campbell’s plots. 38 . 2. Marque values. Common problems. signal conditioning and recording systems. transducers. road simulators. semi-anechoic rooms. Acoustical resonances. Target vehicles and objective targets. coherence and correlation functions. aliasing and resolution. 5. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. wind tunnels.Sound and vibration theory: Sound measurement. Mechanical (Design Engineering) Semester – II (Revised) Elective: IV Noise and Vibration Harshness (NVH) Teaching Scheme: Lectures: 3 Hrs. Design features.NVH control Strategies & comfort: Source ranking. 6.E. Noise path analysis. Term Work: 1. Modal analysis. sound intensity technique. Modal testing and analysis for natural frequencies and mode shapes for structures. cascade diagrams. Internal & External Noise Measurement and spectrum analysis. 2. Transient and steady state response of one degree of freedom system applied to vehicle systems. Design of Experiments. Active control techniques. Vibration absorbers and Helmholtz resonators. Properties of acoustic materials. per week.Introduction to NVH: Sources of noise and vibration. Acoustic holography.M.Test facilities and instrumentation: Laboratory simulation: rolling roads (dynamometers). 3. statistical Energy Analysis. per week. etc. 5. Passby Noise requirements. Modes of vibration. Frequency analysis. 3. Human sensitivity and weighting factors. Statistical analysis. optimization of dynamic characteristics. Development stages in a new vehicle programme and the altering role of NVH engineers. 4. Sound intensity measurements in interior commercial/ professional vehicles for source location for harshness. Active noise control techniques for passenger comfort.Signal Processing: Sampling. Transmissibility. Noise quality. Application of Sensors and related instruments for time domain and frequency domain. Tutorial: 1 Hr. Combining sound sources. Binaural head recordings. 4. 1993 6. 1984 4. Fundamental of Noise and vibration. John Wiley & Sons. 1987 3. 1995. John Wiley. Model Testing: theory and practice. John Wiley. Wong J Y... Mcconnell K.. Baxa. New York. L. 1978.References Books: 1. Noise Control of Internal Combustion Engine. Cambridge University Press. “Theory of Ground Vehicles”. Munjal M. John Wiley. 7. “Vibration testing. Ewins D. Norton M. P. 39 . John Wiley. 1989 2. J. Theory and practice”. 1995 5. John Wiley. Acoustic Ducts and Mufflers. Dynamic Vibration Absorbers. Boris and Kornev. spring mass frequency. external and Internal flow problem. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks 1. drag coefficient of cars. Ride characteristics. drag force. under steer. Hydraulic dampers and choice of damper characteristics. one degree of freedom. Condition for True rolling. definitions. Directional stability of vehicles. fuel consumption and performance potential of vehicle aerodynamics. Relative merits and demerits.Aerodynamic Drag of Cars: Cars as a bluff body. wheel wobble and shimmy.E. front wheel geometry. over turning and sliding. 2. steady state cornering. 40 . 3. free.Tyres: Types. Rigid vehicle-stability and equations of motion. effect of camber. Cross wind handling. Effect of braking. transient effects in cornering. 6. analysis of aerodynamic drag. constructional details. rubber and air suspension systems. driving torques on steering. weight transfer during acceleration and braking. multidegree of freedom systems-closed and far coupled systems. Calculation of effective spring rate. flow field around car. choice of suspension spring rate.Introduction: Classification of vibration. two degree of freedom systems. compensated. 7. types of drag force. Scope. per week. fundamentals of fluid mechanics. Tutorial: 1 Hr.Steering systems : Front axle types. Magnification and transmissibility. cornering force. Roll axis and vehicle under the action of side forces. Gyroscopic effects. Vibration absorber. vibrating systems. camber thrust. wheel hop. turning radius. wheel shimmy. power and power assisted steering 4. slip angle. performance. per week. power consumed by a tyre. Orthogonality of modal shapes. modal analysis. Mechanical (Design Engineering) Semester – II (Revised) Elective: IV Vehicle Dynamics Teaching Scheme: Lectures: 3 Hrs. Behavior while cornering. steering linkages for conventional & independent suspensions. mechanical.Vehicle Handling: Over steer. mechanical vibration and human comfort. modelling and simulation studies. Independent. historical developments.Suspension: Requirements. flow phenomenon related to vehicles. forced and damped vibrations.Stability of vehicles: Load distribution.M. skidding. low drag profiles. Effect of camber. Model of an automobile. resistance to vehicle motion. 5. Stability on a curved track and on a slope. Vehicle suspension in fore and aft directions. strategies for aerodynamic development. 2. Cole D E. 5. Michigan. New York. 4. Testing of Vehicle stability using different models and excitations. Giles. 41 .. 1. “Chassis Design – Principles and Analysis”. 1990. ‘Steering Suspension and Tyres. Calculation of drag force and its effect on the stability on the vehicle. 3. Thomson WT ‘Theory of Vibration with Applications’. New Delhi. Time Domain and ii. Frequency domain using “C” programs or MATLAB 2. 1972. Ann Arbor. Thomas D Gillespie. 6.Term Work: Minimum TEN assignments based on the topics mentioned below. Analysis of different Vehicle Models subjected various types of excitations in i. “Fundamentals of Vehicle dynamics”. Bentley publishers. 4. Maurice Olley. 1968. SAE USA 1992. References Books: 1. USA. Illiffe Books Ltd. 3. “Elementary Vehicle Dynamics”. 1978. CBS Publishers and Distributors. G. Wong J Y. Testing of vehicle Ride comfort using FFT analyzer. John Wiley & Sons. “Theory of Ground Vehicles”. J. 6. creep-fatigue interaction. Stress Intensity Approach.M. Examination Scheme: Theory Paper: 100 Marks Term Work: 25 Marks Review of . yield stress. plastic constraint. crack tip plasticity. Boundary Integral Equations (BIE) Experimental Methods a. fatigue limit. Tutorial: 1 Hr. ideal fracture strength. per week. Special Note: – No question should be asked on review topic. 2. Fatigue mechanics :S-N diagram. Compliance Method b. Interferometry and Holography 4. Creep mechanics: Creep deformation. Photoelasticity c. stress function. Paris law. Term Work: Minimum TEN assignments based on the above topics. Finite Differences (FD) c. Fracture Criteria :-Griffith criterion. plane stress. crack opening displacement.E. Theory of elasticity Stress and strain. plane strain. Fracture Modes. Introduction:-Macroscopic failure mode. energy release rate. fatigue crack growth rate. Mechanical (Design Engineering) Semester – II (Revised) Elective: IV Engineering Fracture Mechanics Teaching Scheme: Lectures: 3 Hrs. Irwin’s Fracture Criterion. yield conditions (Mises & Tresca) 1. per week. Finite Elements (FE) b. 3. Stress intensity factor. J – Integral 5. creep strength. Theory of plasticity.Mechanical properties of solid materials. derivations. Experimental evaluation of Fracture toughness:Plane strain fracture toughness. 42 . Methods for Evaluating Fracture toughness :Numerical Methods: a. Inc. 3. W. Hertzberg. 4th ed. Fracture Mechanics. ASTM standards 43 .References Books :– 1. John Wiley & Sons..L. Deformation and Fracture Mechanics of Engineering Materials.. CRC Press. 1995 2. R. 2nd Edition. 1996. Anderson T. Component design – machining considerations. Introduction to tolerances: Tolerances: Limits and Fits. form design aspects in Forging and sheet metal components.Simplification by amalgamation . design for manual assembly. DFMA TOOLS: Rules and methodologies used to design components for manual.functional and manufacturing.Design features to facilitate machining: datum features .Machining Considerations Design features to facilitate machining . DFA index. Examination Scheme: Theory Paper : 100 Marks Term Work: 25 Marks 1. computer-aided design for assembly using software.Design for clampability .Reduction of machined area .Design for accessibility .Keyways . geometric tolerancing for manufacture as per Indian Standards and ASME Y 14.E. examples. 4. per week. Counter sunk screws .Space factor . redesign for manufacture.Design for machinability .Design for assembly. Geometric tolerances: applications.Surface properties and production method on form design. Form design of castings. tolerance Chains and identification of functionally important dimensions. lean principles.Design for economy . traditional design and manufacture Vs concurrent engineering. Mechanical (Design Engineering) Semester – II (Revised) Elective: IV Design for Manufacture and Assembly Teaching Scheme: Lectures: 3 Hrs. DESIGN FOR THE ENVIRONMENT: Introduction – Environmental objectives – Global issues – Regional and local issues – Basic DFE methods – Design guide lines – Example application – Lifecycle assessment – Basic method – AT&T’s environmentally responsible product assessment Weighted sum assessment method – Lifecycle assessment method – Techniques to reduce environmental impact – Design to minimize material usage – Design for disassembly – Design for Recyclability – Design for remanufacture –Design for energy efficiency – Design to regulations and standards.5 standard. equivalent standard tolerance grade method.Drills Milling cutters . Redesign For Manufacture .Influences of materials .Simplification by separation . Tutorial: 1 Hr. forging and sheet metal components: Materials choice . surface finish. review of relationship between attainable tolerance grades and different machining 2.Doweling procedures. equivalent influence method. three DFMA criteria for retaining components for redesign of a product.M. pokeyoke.Size . 3. automatic and flexible assembly. design for automatic assembly. DFMA as the tool for concurrent engineering. Component Design . weldments.Weight . Dimensional chain analysis-equivalent tolerances method. 5. six sigma concepts. Minimizing core requirements. per week. Redesign of castings based on parting line considerations. redesigning cast members using Weldments. Term Work: Minimum TEN assignments based on the above topics 44 . Product Design and Manufacturing. Product Design for Manufacture and Assembly. McGraw Hill Publications. Bralla. Marcell Dekker. J. F. 2004.. Fischer. C.G.Engineering Design: A Materials and Processing Approach.Dewhurst and W. Hand Book of Product Design for Manufacturing. McGraw-Hill 45 . Marcell Dekker. Spotts. G. R. 1999.References Books : 1. Dieter . PHI 2007. 5. A.E.K. 2000. Mechanical Tolerance stackup and analysis.Knight. 6. Prentice Hall Inc.Bryan . 3. Dimensioning and Tolerance for Quantity Production. 2. 4. Chitale and R. M. P. G. 2002.Boothroyd. Gupta. 3D problems(any one) using FEA • Gear tooth analysis • Crane Hook analysis • Pressure Vessel stress Analysis • Connecting Rod.S and Abel. J.. 2003. Various Designs will be analyzed using ANSYS. ANSYS.E.4th Edition. 4. PHI. Affiliated East west Press Pvt. References 1. Finite Elements Procedures. Students will be given on experience on the software packages such as.M. Zeinkovich. S. Computer Aided Analysis Lab Teaching Scheme: Practical : 2 Hrs.. Basic procedure of Finite Element Method and Mathematical formulation of problems. Examination Scheme: Term Work: 25 Marks Oral: 25 Marks Laboratory Experiments: Students are expected to develop 3D model and analyze the same for loaded configuration. Wiley & Sons. Beam analysis problems and their verification 5. Rao S. 4. 2. Desai C.4th Edition.F. 3. 8. Cook R. Elsevier 2007. “The Finite Element Method for Solid and Structural Mechanics. Various manufacturing processes will be modeled and simulated and the effects of process variables on the quality of product will be analyzed. Elsevier. Frank L. “Finite Elements Method in Engineering”. 1985.. 2006 2. Flow Simulation: Flow through pipes. D. Cam Shaft Stress Analysis. Study of Finite Element Analysis and its different approaches. 6th Ed. “Concepts and Application of Finite Elements Analysis”. 1. Mechanical (Design Engineering) Semester – II (Revised) 6. Ltd. Problem formulation of 1D & 2D heat transfer problem and verifying solution using software 7. New Delhi 2000. 46 . et al. 3.” Applied finite Element Analysis for Engineers”. 9. Bathe K. CBS International Edition. Introduction to the finite element Method. flow over bodies. Formulation of Dynamic problem and its solution for finding Eigen values and Eigen vectors 6. J. Stasa. Analysis of 1D structural members and verification of the same through manual calculation. At least one project and a case study should be carried out based on recent Publications / research papers / technical development. Crank Shaft. per week. 5. Finite Element Analysis of 2D . M. based on the quality of work. preparation and understanding of the candidates. Examination Scheme: Term Work: 25 Marks Seminar II shall be based on tentative topic of dissertation such as review paper on some specific well defined area/ specialized stream of Mechanical Engineering. SEMINAR – II Teaching Scheme: Practical : 2 Hrs. The faculty. Mechanical (Design Engineering) Semester – II (Revised) 7. carried out. Each student has to prepare a write up of about 25-30 pages of “A4” size sheets and submit it in IEEE format in duplicate as the term work. The student has to deliver a seminar talk in front of the faculty of the department and his classmates. per week. 47 .E. Some marks should be reserved for the attendance of a student in the seminars of other students. 48 .M.E. The thorough knowledge. Comprehensive Viva Teaching Scheme: --- Examination Scheme: Oral : 50 Marks The students have to do preparation on all the subjects which they have studied in Ist and IInd semesters. The viva will be conducted by the external and internal examiners jointly and their appointments will be made by university. preparation and subjects’ understanding will be assessed by the Examiners. Mechanical (Design Engineering) Semester – II (Revised) 8. E. The term work marks should be based on report and departmental oral exams. The training should be of minimum two weeks from reputed industries and certificate of the same should be a part of the report.M. Industrial training Teaching Scheme: ---- Examination Scheme: Term work: 50 marks The student has to prepare the report of training undergone in the industry during vacation after semester II. The identified areas for undertaking the dissertation work shall form part of report. It shall include the brief details of assignment completed by the candidate and general observation and analysis. Mechanical (Design Engineering) Semester – III (Revised) 1. 49 . 3) The student has to make a presentation in front of panel of experts in addition to guide as decided by department head. Dissertation Phase-I Practical.M. carried by the student. 1) Work diary maintained by the student and countersigned by his guide. journals and various papers referred for project work. (b) Visits to different factories or organizations. (e) Rough sketches.E. 50 . (f) Design calculations etc. (c) Brief report on web sites. (d) The brief report of feasibility studies carried to come to final conclusion. 2) The content of work diary shall reflect the efforts taken by candidates for (a) Searching the suitable project work. Mechanical (Design Engineering) Semester – III (Revised) 2.-5 hrs per week Examination Scheme: Term work: 50 Marks Oral: 50 Marks The term work under this submitted by the student shall include. graphs. should be added as per the requirement. 6. Format of dissertation report: The dissertation work report shall be typed on A4 size bond paper. The report should be written in the format as given below- 1. List of figures. Title sheet 2. Abstract 7. Contents. Dissertation Phase-II Practical. Discussion of the results and conclusions 10. annexure etc. Bibliography (the source of illustrative matter be acknowledged clearly at appropriate place as per IEEE/ASME/Elsevier Format) 51 . 9. Mechanical (Design Engineering) Semester – IV (Revised) 1. of minimum pages shall not be less than 60.M. Acknowledgement 4. Figures.-5 hrs per week Examination Scheme: Term work: 200 Marks Oral: 100 Marks The dissertation submitted by the student on topic already approved by university authorities on the basis of synopsis submitted by the candidate. The total No. Photographs/Graphs/Tables 5. Text with usual scheme of chapters.E. shall be according to the following guide lines. Certificate 3. Abbreviations. 8. Reliability Engineering 8. Solid Mechanics 3. Same as Old Syllabi 9. (Mechanical Engineering) Semester I & II M. 52 . Finite Element Method 8. Same as Old Syllabi 3.II) 6. Reverse Engineering 5. E. Synthesis and Analysis of Mechanisms 9.Shivaji University. Reverse Engineering. Kolhapur Equivalence for M. Engineering Design Optimization 6. Same as Old Syllabi Methodology 5. Same as Old Syllabi Engineering 2. Industrial Instrumentation 2. Same as Old Syllabi 7. (Elective .E. Reliability Engineering 7.I Name of the Subject in Old Syllabus Equivalent Subject for Examination from 2012-13 Computational Techniques in Design 1. Analysis and Synthesis of Mechanisms. Mechanical ( Design Engineering ) (Part .I) 1. Semester . Design of Experiments and Research 4. Solid Mechanics 4. (ElectiveIII) 4.II) (Part . 6. Tribology 9.II Elective . Machine Tool Design 7. Robotics 8. Experimental Stress Analysis 3. Industrial Product Design 4. Experimental Stress Analysis. Advanced Design Engineering 2. Material Handling Equipment Design. Design Engineering 1.I 7.I) 6.and Machines (Sem . Machine Tool Design 8.II) Semester . Material Handling Equipment Design. Same as Old Syllabi 3. Process Equipment Design.II Name of the Subject in Old Syllabus Equivalent Subject for Examination from 2012-13 1.(Elective .(Elective-II) 5. Robotics 9. Elective . Same as Old Syllabi 5. Process Equipment Design. Same as Old Syllabi 53 . Machine Dynamics 2. 54 .