Craftsman DLT2000 Manual

Owner's ManualOCRfiFTSMRN°I 20.0 HP ELECTRIC AUTOMATIC START 48" MOWER LAWN TRACTOR Model No. 917.272242 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mo_ - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.conVcraftsman Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications.......................... 6 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ...................... 18 Maintenance ....................................... 18 Service and Adjustments .................... 22 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become wom during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but net limited to, electdcal and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment accordingto the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is In the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE INHOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-600-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other dghts which may vary from state to state. Seam, Roebuck and Co., D/817 WA, Hoffi_an Estates, IL 60179 IMPORTANT: cutting achine This m iscapable ofamputating and and hands font throwing objects. Failure toobserve thefollowing instructions result safety could in sedous ordeath. injury I.GENERAL OPERATION II. SLOPE OPERATION • Read, understand, follow and all Slopes are a major factor related to loss-ofinstructions manual and on the inthe control and tipover accidents, which can remachine before starting. • Only allow responsible adults, who are familiar with the instructions,to operate the machine. • Clear the area of objects such as racks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is dear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge directionand do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. • "rum off blades when not mowing. • Stop engine before removing grass catcher or uncloggingchute. • Mow only in daylight or good artificial lighL • Do not operate the machine while under the influence of alcohol or drugs. • Watch for trafficwhen operating near or crossing roadways. • Use extra care when loading or unloading the machine intoa trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of dding mower.-rolated injuries. These operators should evaluate their ability to operate the ridleg mower safely enough to protectthemsalves and othersfrom sedous injury. • Keep machine free of grass, leaves or other debris build-upwhich can touch hot exhaust / engine partsand bum. Do net allow the mower deck to plow leaves or other debds which can cause buildup to occur. Clean any oil or fuel spillage before operatingor storing the machine. Allow machine to cool hefere storage. sult in severe injury or death. All slopes require exb'acaution. If you cannot beck up the slope or if you feel uneasy on it, de not maw it. DO; • Mow up and down slopes, net across. • Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven ten'ain could overturn the machine. Taft grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shif_ while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stabilityof the machine. Keep all movement on the slopes slew and gradual. Do not make sudden changes in speed or direction. Avoid startingor stoppingon a slope. If tires lose traction, disengage the blades and proceed slowly straightdown the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do netmow near drep-offs, ditches,or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliffor ditch,or if an edge caves in. • Do not mow on wet grass. Reduced tractioncould cause sliding. • Do not try to stabilize the machine by potting your foot on the ground. • Do notuse grass catcher on steep slopes. or other objects that may obscure vision. shrubs. IV. • Be alert and tum machine off if children enter the area. tight and keep equipment in good condition. such as a water heater. • Keep children out of the mowing area and under the watchful care of another responsible adult. damage. which could expose moving parts or allow objects to be thrown. • Use extra care when approaching blind corners. Do not smoke. Stop machine if anyone enters the area. Allow machine to cool before storing. • Be alert and turn machine off if children enter the area. Keep nuts and bolts. • Keep children out of the mowing area and under the watchful care of another responsible adult.Never remove gas cap or add fuel with the engine running. . They may fall off and be seriously injured or interfere with safe machine operation. • Never carry children. Never assume that children will ramaln where you last saw them. • Remove obstacles such as rocks. Frequently check components and replace with manufacturer's recommended parts. Grass catcher components are subject to wear. • Before and when backing. free limbs. Stop and inspect the equipment if you strike an object. • Never allow children to operate the machine. especially blade attachment bolts. when necessary. • Before and when backing. They may fall off and be seriously injured or interfere with safe machine operation. They are flammable and vapors are explosive. Never tamper with safety devices.Use only an approved container. look behind and down for small children. Repair. SERVICE • Use extra care in handling gasoline and other fuels. Keep machine free of grass. before restarting. • Mow up and down slopes (15= Max). and deterioration. • Be sure the area is clear of other people before mowing. Never make adjustments or repairs with the engine running. or other debris build-up. Check their proper operation regularly.Never store the machine or fuel container inside where there is an open flame. or bumps. • Do not mow in reverse unless absolutely necessary. not across. leaves. Clean oil or fuel spillage. • Children areoften attracted tothe machine themowing and activity. Allow engine to cool before refueling.II1. Uneven terrain could overtura the machine. • Never carry passengers or children even with the blades off. . Mower blades are sharp and can cut. look behind and down for small children. Tall grass can hide obstacles. CHILDREN • Tragic accidents occurftheoperator can i isnot lertothepresence a t ofchildren. • Watch for holes. Always look down and behind before and while backing. • • • • • • • Never run a machine inside a closed area. trees. if necessary. etc. . Wrap the blade(s) or wear gloves. Adjust and service as required. • Never carry children. . Check brake operation frequently. -Never refuel the machine indoors. ruts. and use extra caution when servicing them. is dangerous. . Use common sense when towing. _CAUTION: In order to prevent accidental starting when setting up. if possible. adjusting or making repairs. Operate only at the lowest possible speed when on a slope. • Avoid starting or stopping on a slope. disengage the blades and proceed slowly straight down the slope._WARNING: Engine exhaust. transporting. . _lkLook for this symbol to pointout important safety precautions. while on a slope. _. chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Do not turn on slopes unless necessary. slow Choose a low gear so that you will not have to stop or shift while on the slope. and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.CAUTION: Do not coast down a hill in neutral. • If machine stops while going uphill. some of its constituents. If tires lose traction.CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. disengage blades. turn slowly and gradually downhill. shift into reverse and back down slowly. It means CAUTIONlll BECOME ALERTIt! YOUR SAFETY IS INVOLVED. and then. Tires can lose traction with the ground and cause you to lose control of your tractor. Too heavy of a load. Wash hands after handling. _WARNING: Battery posts. always disconnect spark plug wire and place wire where it cannot contact spark plug. _. terminals and related accessories contain lead and lead compounds.• Use speed. you may lose control of the tractor. _RODUCT SPECIFICATIONS -_ASOLINE CAPACITY _ND TYPE: :31L TYPE 'API-SF-SJ): OIL CAPACITY: 3. Contact your nearest Sears store for details. We have competent. Please read and retain this manual. Should you experience any problem you cannot easily remedy. The instructionswill enable you to assemble and maintain your tractor properly. • Follow the instructions under "Maintenance" and "Storage"sections of this owner's manual. engineered and manufactured to give you the best possible dependability and performance. well-trained technicians and the proper tools to service or repair this tractor. Federal laws apply on federal lands. please contact a Sears or other qualified service center. cadng for and using your tractor. _LWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered. • Follow a regular schedule in maintaining. CONGRATULATIONS on your purchase of a new tractor. Other states may have similar laws.5 PINTS W/OFILTER: 4. brashcovered or grass-covered land unless the engine's exhaust system is equipped with a spark an'ester meeting applicable local or state laws (if any).0 PINTS CHAMPION RC12YC REPAIR AGREEMENT A Repair Agreement is available on this product.4 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: 15 AM PS @ 3600 RPM BATTERY: AMP/HR: 30 MIN. SPARK PLUG: GAP: :030") GROUND SPEED FORWARD: 0-5. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).5 MPH): REVERSE: 0-2. If a spark arrester is used. it should be maintained in effective working order by the operator. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. It has been designed. CCA: 240 CASE SIZE: U1R BLADE BOLT TORQUE: 45-55 FT. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Always observe the "SAFETY RULES". . LBS.5 GALLONS UNLEADED REGULAR SAE 10W30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) W/FILTER: 4. ou.. Nose Roller -- €. Bolt _j_ _'_)! Nose Roller o o o. L.Steering Wheel Insert Steering Wheel Steering Sleeve (l)W_ 17132 x 1-3/16 x 12 Gauge _(1) Retainer Springs Mower (2)Flanged Knob ) (1)FrontPlate (2} Retainer Springs (single loop) _" As.7 y __(double loop) (4) Pins clevis _a:.75 l l Hbl l H li' I /.er.t_. lu (2) Locknuts _ 5/16-18 _ Video Cassette r (2) Hex Bolts 5/16-18 X 1 Keys _'_(2" _ Washers 1 • 17/3_tJx7/8 x 16 _ / Slope Sheet For Future Use 7 .do._ _k_'% i (4) Adjusting Bar _ (4) Retainer Springs Gauge Wheels _._S. Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (2) 9/16" wrench (1) 3/4" Socket w/ (1) 1/2" wrench drive ratchet (1) Utility knife (I) Pliers (1) Tire pressure gauge When dght or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR FROM _/Steering I//"_'\\1 _=_T Nut _) ) Whe_l Insert __ge Steering _/ _E_ Flat Washer Steering Wheel Adapter--'------_ _ CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat. 3. Remove mower and packing matedals. 4. Check for any additional loose parts or cartons and remove. BEFORE REMOVINGTRACTOR FROM SKID ATTACH STEERING WHEEL 1. Remove Iocknut and large flat washer from steering shaft. 2, Position front wheels of the tractor so they are pointing straight forward. 3, Slide the steering sleeve over the steering shaft. 4. Position steering wheel so cross bars are horizontal (left to right) and slide onto ateedng wheel adapter, 5. Secure steering wheel to steedng shaft with leoknut and large fiat washer previously removed. Tighten securely. 6. Snap steering wheel Insert into center of steedng wheel. 7. Remove protective materials from tractor hood and grill, IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid, Sleeve . .._ _ I .i HOWTO SET UPYOURTRACTOR CHECK BATTERY 1. L_ hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). -_.._ ,...---:. .."-'--,,_' _ Label Y INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer seoudng seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard, 3. Place seat on seat pan so head of shoulder bolt is positioned over large 8 slotted hole in pan, 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and fiat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/broke pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Seat Shoulder Bo_t 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position. 4. Sit on seat in operating position, depress brake pedal and set the parking brake. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine, After engine has started, move throttle control to Idle position. 7. Release parking brake. 8. Slowly depress forward ddve pedal and ddve tractor off skid. 9. Apply brake to stop tractor and set parking brake. 10,Turn ignition key to "OFF" position. Continue with the instructionsthat follow. ASSEMBLE GAUGEWHEELSTO MOWER DECK Flat NOTE: You may now roll or drive your tractor off the skid. Follow the appropdate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing brake pedal. 3. Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). 4. Roll tractorforward off skid, TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls) A, WARNING: Beforestarting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are propedy adjusted to ensure optimum mower performance. 1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning boles are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely. 2. For ease of mower to tractor assembly, raise gauge wheels to highest position and retain with clevis pins and spdng retainers. NOTE: Adjust gauge wheels before operating mower. See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual. RetainerSpring_ Pin__._ Shoulder Adiusting _ Ix _.__. ///__ Wheel_,_ I 3/8 Washer/- v L_ /3/8-16 Center Locknut TOATTACHOSE N ROLLER 1. Position brackets, x 7/8 16 17/32 x gauge ashers, w andnose roller between mounting deck brackets as shown. Besure toposition brackets oncorrect asshown. side, 2. Install bolts locknuts hex and as 6. Install belt into electric clutch pulley groove. 7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spdng with loops up as shown. 8. Install front plate assembly to tractor suspension brackets and retain with shown. Tighten hardware securely. single loop retainer springs as shown. NOTE: Be sure bracket tabs are posi9. Position front plate assembly between tioned in tab holes in deck brackets. front mower brackets. Raise deck and Tab Nose Roller plate assembly to align holes and Hole"_--:':'_'_ \ Lock insert flanged pins. Secure pins with double loop retainer spdngs between /_ _.__\\ . Nut "B'_ Bracket the plate assembly and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move _sher mower side-to-side to give space between plate and mower brackets. Bracket IMPORTANT: Check belt for proper INSTALL MOWER AND DRIVE BELT routing in all mower pulley grooves. Be sure tractoris on level surfaceand mower 10.Engage belt tension rod by pushing rod into locking bracket. suspension arms are raisedwith attachment _iLCAUTION: Belt tension rod is spring I_ o0ntrol.Engage parkingbrake. loaded. Have a tight gdp on rod and 1. Cut and remove ties secudng antiengage slowly. sway bar and belts. Swing anti-sway bar to left side of mower deck. 11. Connect anti-sway bar to chassis bracket under left footrest and retain 2. Slide mower under tractor with with double loop retainer spring. deflector shield to right side of tractor. 12. If equipped, turn height adjustment IMPORTANT: Check belt for proper knob clockwise to remove slack from routing in all mower pulley grooves. mower suspension. 3. If equipped, turn height adjustment 13.Raise deck to highest position. knob counterclockwise until it stops. 14.Adjust gauge wheels before operating 4. Lower mower linkage with attachment lift control. mower as shown in the Operation section of this manual. 5. Be sure belt tension rod is in disengaged position. Belt Tension Rod Disengaged Chassis Gauge Single Loop Retainer Springs Double Loop Retainer Spring Anti-Sway USEPLIERSFOR RETAINER SPRINGS Suspension Arms I/_L_p Up Spring (Outward Double Loop Retainer pointing deck pins) Lock Etsctde Clutch Pulley Front Suspention Brackets Front Mower Bracket Front Plate AssembFy .Double Loop Sheild 10 /Check widng./Fuel tank is filled with fresh. be sure freewheel control is in ddve position. . J' All tires are properly inflated./No remaining loose parts in carton. (Minimum 1 hour at 6 amps)./Seat is adjusted comfodably and tightened securely. CHECK DECK LEVELNESS For best cutting results. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER ALL BELTS POSITION OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of thismanual. . Follow proper starting and transmission purging instructions (See =TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual)./Become familiar with all controls ./Check mower and ddve belts. clean. (For shipping purposes. . 11 . . • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section of this manual. (Tires must be properly inflated for leveling). PLEASE REVIEW THE FOLLOWING CHECKLIST: . . WHILE LEARNING HOWTO USEYOUR TRACTOR. .CHECKTIRE PRESSURE _ CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. J' Battery is propedy prepared and charged./Be sure mower deck is propedy leveled side-to-sideifront-to-rear for best catting results. Be sure they are routed propedy around pulleys and inside all belt keepers. WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT./Before ddving tractor. PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: •/ Engine oil is at proper level. . check to see that the brake is properly adjusted. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor./ All assembly instructionshave been completed.their location and function. ./Be sure brake system is in safe operating condition./It is impcdant to purge the transmission before operating your tractor for the first time. Operate them before you start the engine. the tires were ovednflated at the factory). The tires on your tractor were ovednfiated at the factory for shipping purposes. . Correct tire pressure is important for best cutting performance. regular unleaded gasoline. mower housing should be propedy leveled. See that all connections ere still secure and wires are properly clamped. . These symbols may appear on your tractor or in literature supplied with the product. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT t MOWER LIFT FUEL CHOKE MOWERHEIGHT PARKING BRAKE LOCKED UNLOCKED r_'_ R N H ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL HIGH L LOW ®3[ PARKING BRAKE SLOPE HAZARDS IGNITION ATTACHMENT CLUTCH DISENGAGED KEEP AREA CLEAR (SEE SAFETY RULES SECTION) FREE WHEEL DANGER. KEEP HANDS AND FEET AWAY (Automatic Models only) 12 . Learn and understand their meaning. lower and adjust the mower deck or other attachments mounted to your tractor. CHOKE CONTROL .-" • Ad ustment indicator Freewheel Brake Lever Our tractors conform to the safety standards of the Amedcan National Standards Institute.Used to set forward movement of tractor at desired speed without holding the forward ddve pedal. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades. Hourmeter Ignition Switch Light Switch Position Attachment Clutch Switch Drive Pedal Ammeter Attachment Throttle Contro UffLever Reverse DrNePedal Brake I Choke • ~. THROTTLE CONTROL . AMMETER: Indicates battery charging (+) or discharging (-). FORWARD DRIVE PEDAL . ATTACHMENT LIFT LEVER: Used to raise. or other attachments mounted to your tractor. IGNITION SWITCH: Used for startingand stopping the engine. LIGHT SWITCH: Turnsthe headlights on and off.Used to control engine speed. 13 . FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. PARKING BRAKE: Locks clutch/brake into the brake position.-.Used for reverse movement of tractor.Indicates hours of operation.Used when starting a cold engine. Save this manual for future reference. HOURMETER . REVERSE DRIVE PEDAL . LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. BRAKE PEDAL: Used for braking the tractor and starting the engine.Used for forward movement of tractor.KNOWYOURTRACTOR READ OWNER'S THIS MANUAL SAFETY AND RULESEFORE B OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. CRUISE CONTROL LEVER. 1. • Full throttle offers the best bagging and mower performance. always stop engine when stopping tractor on grass areas. ENGINE• Move throttle control to slow position.move attachment clutch switch to "DISENGAGED" position. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the forward and reverse ddve pedals. move cruise control lever forward to "SET" position and hold while liftingyour foot off the pedal. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running. 4_CAUTION: Always stop tractor completely. then release the cruise control lever. Pc_itJon Position PosttJon Lever STOPPING MOWER BLADES • To stop mower btades. hot engine exhaust gases may cause"browning" of grass. • Turn ignition key to =OFF" position and remove key. • To engage choke control. any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO USE CRUISE CONTROL The cruise control feature can be used for forward travel only. Pedal should remain in =BRAKE" position. Ndead). Always remove key when leaving tractor to prevent unauthorized use. to empty grass catcher. 2. Ground speed increases the further down the pedal is depressed. To disengage the cruise control. Do not use to start a warm engine. We recommend a wide vision safety mask over spectacles. C._ IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged. 1. Place parking brake lever in "ENGAGED" position and release pressure from brake pedal.oko Contro__ Disengaged . NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire'. With forward drive pedal depressed to desired speed. or standard safety glasses. Start tractor and release parking brake. Attachment lutch C Push-Into Sv_tchPuffOut To "Disengaged_ngag_. THROTTLE CONTROL Always operate engine at full throttle. Depress brake pedal into full =BRAKE" position and hold. before leaving the operator's position.. or fully depress the brake pedal. Slowly depress forward or reverse drive pedal to begin movement.The operationany tractor can result in foreign objects thrown into the of eyes. To eliminate this possibility. Slowly push knob in to disengage. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. as described above. GROUND DRIVE • To stop ground drive. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. OTE: Under certain conditionswhen tractor is standing idle with the engine running. 1. pull the lever backward to =OFF" position. pull knob out. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting heighL • Grasp lift lever. • Press plunger with thumb and move 14 lever to desired position. 2. Make sure parking brake will hold tractor secure. . depress brake pedal into full =BRAKE" position. which can result in severe eye damage. • Operating engine at less than full threttle reduces the battery charging rate. • Never use choke to stop engine. IMPORTANT: Forward and reverse drive pedals return to neutral position when not depressed. etc. TO STOP MOWER BLADES disenqaae attachment clutch control. • If stopping is absolutely necessary. Retainer Spdn! TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch.The cutting height range is approximately 1-1/2 to 4". • Avoid stopping or changing speed on hills. cord. Gauge wheels should be slightly off the ground. These heights are approximate and may vary depending upon soil conditions. grass over 6 inches in height should be mowed twice. Start mower blades by engaging attachment clutch control.). Lower mower and adjust mower to desired cutting height. height of grass and types of grass being mowed. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer. NOTE: Be sure tractor is on a flat level surface. Lower gauge wheels to ground. or the deflector shield in place. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. • To re-engage transmission. _. the second to desired height. Select desired height of cut. 5. The heights are measured from the ground to the blade tip with the engine not running. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Attachment Clutch Attachment Lift Switch Pull Out To Lever HighPosition --Low Position Deflector Pushtn To +Disengage_ TO OPERATE ON HILLS ACAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. For healthier and better looking lawns. • Slowly depress appropriate drive pedal to slowest setting. be sure to disengage transmission by placing freewheel control in freewheeling position. push brake pedal quickly to brake position and engage parking brake. 4. • Choose the slowest speed before starting up or down hills. I. • Do not push or tow tractor at more than two (2) MPH. • For best cutting performance. Be sure all gauge wheels are in the same setting. • Make all turns slowly. • The average lawn should be cut to approximately 2-1/2 inches dudng the cool season and to over 3 inches during hot months. Replace retainer spdng into clevis pin. on mowers so equipped. Pull freewheel control out and into the slot and release so it is held in the disengaged position. Use an appropriate means of tying hood to tractor (rope. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck. be sure hood is closed and secured to tractor. TO TRANSPORT When pushing or towing your tractor. 15 . Raise attachment lift to highest position with attachment lift control. 1. reverse above procedure. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. mow often and after moderate growth. Make the first cut relatively high. Remove retainer spdng and clevis pin which secure each gauge wheel bar. 2. etc.CA[JI']ON: Do not operate the mower without either the entire grass catcher. 2. 2. slowly release parking brake and brake pedal. • To restart movement. 1. 3. Free wheel control is located at the rear drawbar of ltactor. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). slowly push choke control in until the engine begins to run smoothly. Wipe off any spilled oil or fuel. ADD GASOLINE • Fill fuel tank. • To change engine oil. 4. Pull choke control out for a cold engine start attempt. o while is dangerous. If necessary. add oil until =FULL" mark on dipstick is reached. restart the engine and allow it to warm up for one minute using the choke as described above. 1. This may require an engine warm-up period from several seconds to several minutes. Move attachment clutch to =DISENGAGED" position. NOTE: Before starting. Drain the gas tank. pull the choke control out slightly for a few seconds and then continue to push the control in slowly. the fuel system should be emptied before storage of 30 days or longer. Do not run starter continuously for more than fifteen seconds per minute. When engine starts. Insert key into ignition and tum key clockwise to =STAR'I* position and release key as soon as engine starts. WARM WEATHER STARTING (50" F and above) 7.wipe oil off. 6. Sit on seat in operating position. For a warm engine start attempt the choke control may not be needed. it will take extra cranking time to move fuel from the tank to the engine. To avoid engine problems. common when Use sense towing. 1. 2. Do not store. push choke control in. start the engine and let it run until the fuel lines and carburetor are empty. regular unleaded gasoline with a minimum of 87 octane. • For cold weather operation yon should change oil for easier starting(Sen =OIL VISCOSITY CHART" in the Maintenance section of this manual). see the Maintenance section in this manual. Check engine oil with tractor on level ground. ona slope. Use fresh fuel next season. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. COLDWEATHER STARTING (50° F and below) 7. the factory. Do not thread the cap onto the tube. wait a few minutes and try again. Acidic gas can damage the fuel system of an engine while in storage. Remove and read oil level. If the engine starts to run roughly. If engine still does not start. depending on the 16 temperature. Do not overfill. already filled from with summer weight oil. . clean winter grade gasoline to help insure good cold weather starting. clean. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel. Do not mix oil with gasoline. depress brake pedal and set parking brake. See Storage Instructionsfor additional information.TOWINGARTS OTHER C AND ATtACHMENTS Tow theattachments are only that recommended byandcomply with specifications ofthemanufacturer ofyour tractor. If the engine does not accept the load. Move throttle control to fast position 5. can traction Tires lose with theground andcauseoutolose y control ofyourractor.WARNING: Experience indicates that alcohol blended fuels (called gasehol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. ACAUTION: Fill to bottom of gas tank filler neck. • The attachments and ground drive can now be used. read the warm and cold starting procedures below. 3. pull the choke control out and retry. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. pull the choke control out slightly for a few seconds and then continue to push the control in slowly. 2. use fresh. IMPORTANT: When operating in temperatures below 32°F(0°C). If the engine starts to run roughly. Do not overfill. slowly push choke control in until the engine begins to run smoothly. t BEFORE STARTING ENGINE THE CHECK ENGINE OILLEVEL The engine inyourractor asbeen t h shipped. Too heavyfa load. Unthread and remove oil fill cap/ dipstick. until the choke controt is fully in. _. spill or use gasoline near an open flame. Reinsert the dipstickinto the tube and rest oil fill cap on the tube. Use fresh. If the engine does not start after several attempts. When engine starts. Be sure freewheel control is in the transmission engaged position. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your bactor. Place tractor safely on level surface with engine off and parking brake set. See "TO ADJUST CARBURETOR in the Service and Adjustments section of this manual. select a ground speed that will suit the terrain and give best performance of the attachment being used. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used dudng the engine warm-up peded after the transmission has been warmed up and may require the choke control be pulled out slightly. 2. 17 . Wet grass will plug mower and leave undesirable clumps. the second to the desired height. it is recommended that the transmission be purged before operating traelor for the first time. 3. • When mowing large areas. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. Allow grass to dry before mowing. it should be mowed twice to reduce load and possible fire hazard from dded dip-. • Ddve so that clippings are discharged onto the area that has been cut. • The left hand side of mower should be used for trimming. pings. Sitting in the tractor seat. it should be purged after reiostallation before operating the tractor. Release the parking brake and let the brake slowly return to operating position. 5. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Disengage transmission by placing freewheel control in freewheeling position (See TO TRANSPORT" in this section of manual). start engine. 8. IMPORTANT: Should your transmission require removal for service or replacement. • Do not mow grass when it is wet. 7. Be sure the tractor is on level ground. • If grass is extremely tall. Drive tractor forward for approximately five feet then backwards for five feet. After one or two rounds. • When operating attachments. etc. start by turning to the right so that clippings will discharge away from shrubs. 4. NOTE: Dudng this procedure there will be no movement of drive wheels.off engine and set perking brake. 2. Shut. Have the cut area to the right of the tractor. ddveways. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather. 6. To ensure proper operation and performance. Disengage parking brake. After the engine is running. move throttle control to half (1/2) speed. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine perfom]ance. mow in the opposite direction making left hand turns until finished. Engage transmission by placing freewheel control in ddving position (See =TO TRANSPORT" in this section of manual). Your tractor is now purged and now ready for normal operation. Make first cut relatively high. MOWlNGTIPS • Mower should be propedy leveled for best mowing performance. Sitting in the tractor seat. start engine. PURGETRANSMISSION ACAUTION: Never engage or disengage freewheel lever while the engine is running. The air is being removed from hydraulic ddve system. move throttle control to slow position. Repeat this ddving procedure three times. 3. Repeat this procedure three (3) times. fences. 1. After the engine is running. This will result in a more even distribution of clippings and more uniform cutting. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Disengage parking brake. the transmission should be warmed up as follows: 1. Check operator presence and intedock systems for proper operation._.r i h _W Iold _ in hlgh a=_ _t I_.2 11_ I_ b/2 b/ 1_ 11_ Replace Air Filter Paper C==rtridoe Replace Fuel Fitter t.If _lpped v_lh adjum_ ly_ll¢a. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. Check tire pressure. Ch6r_l _onm ot_ wh4m op_all_g ur_. To receive full value from the warranty. powdered graphite type lubdcant sparingly. If you feel they must be lubricated. Not r_=lred If *qu_ with ma_t.j _) General purpose Grease Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings.J L.1_ m*_rnum.3 _2 1#/2 V r _. Check engine oil level. All adjustments in the Service and Adjustments secUonof this manual should be checked at least once each season.lxi_tion chad Check Battee/Level Clean Baltew and Tenl_inals Check Ttansaxle CoOling Adlast Blade Belt(s) Tendon Adj=st Motion DriveBelt(e) Tension Check Engine Oil Level Change Engine Oil E N G N clean Air Filkar Ctea n A_* Sueen Inspect Mulfler/Spark Atrest_ Replace Oil Filter (if equipped) Clean Engine Cooling Fins Repla_ Spark Plug I# / 11_ _.N-_ncr*_n=e bat_. 3.. If *_Jipped wi_ oa _K. and check blades and belts for wear. chang_ ol _ 60 hoU. 2. Some adjustments will need to be made periodicallyto properly maintain your tractor. 6._. S_* mo_ o_1_ _ op_a_ng in dire/or 4usty oondltlcn=. 5./1 f_ 1_6 I/' (l_ ll_ _ II_ I_ L. Check for loose fasteners. 3.Ti_t_.n _a_t rod* p_ot b_t t_ 35 _ . use only a dry.do_ systems Check10rLooseFasteners Sharpen/Replace Mowe_ Blades I_ I_ (1=/4 11. LUBRICATION CHART Spindle " Zerk Zerk Front Wheel Bearing Zerk Wheel Bearing Zerk Zerks I l l L.PL E Y S Check Brake Operafio_ I1_ CheCl_Tire Pressure Check Operator P_esence and I/ t/_ T A T R Inte. ? . clean or replace air filter.FILL IN DATES As oo e. 18 . 4.operator must maintain tractoras instructedin this manual.. GENERAL RECOMMENDATIONS The warranty on this tractordues not cover items that have been subjected to operator abuse or negligence. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricatinghearings. 2. • Once a year you should replace the spark plug. 5 . BEFORE EACH USE 1. Check brake operation.. • When the engine is running. or a cone balancer. BLADE CARE For best results mower blades must be kept sharp. tire sealant may be purchased from your local parts dealer. torque). but are not. 4. Raise mower to highest position to allow access to blades. The lobes of the center hole may appear to be centered. Install new or resharpened blade with trailing edge up towards deck as shown. lock washer and fiat washer secudng blade. 5. repair the problem immediately. oil. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). stones. it should remain in a horizontal position. BLADE REMOVAL 1.but if you do. pin. sharpen the heavy end until the blade is balanced. 2. Tire sealant also prevents tire dry rot and corrosion. Care should be taken to keep the blade balanced. or insect control chemicals which can harm rubber._ _. If blade is balanced.__ HOle Washer _Hex Bolt_-_''Blade (Grade 8)* *A Grade 8 heattreatedboltcan be identifiedby six tines on the bolthead.) NOTE: Do not use a nail for balancing blade. TIRES • Maintain proper air pressure in all tires (See _PRODUCT SPECIFICATIONS" section of this manual). TO SHARPEN BLADE NOTE: We do not recommend sharpening blade . If either end of the blade moves downward. Trailing EdgeUp . IMPORTANT: Blade bolt is grade 8 heat treated. be sure the blade is balanced. Tighten bolt securely (45-55 Ft. • The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position. sharp objects and other hazards that may cause tire damage.TRACTOR Always observe safety rules when performing any maintenance. IMPORTANT: To ensure proper assembly. • Keep tires free of gasoline. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • To check blade balance. • When the engine is running and the attachment dutch is engaged. • Avoid stumps. Reassemble hex bolt. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear. lock washer and flat washer in exact order as shown. OPERATOR PRESENCE SYSTEM Be sure Mat operator presence and interlocksystems are working properly. you will need a 5/8" diameter steel bolt. However. Remove hex bolt. center hole in blade must align with star on mandrel assembly. follow the instructionssupplied with balancer. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. Do not attempt to sharpen while on the mower. (When using a cone balancer. . • The attachment clutch should never operate unless the operator is in the seat. 3. deep ruts. any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. Mandrel _ Sta_Assembly Rat Washer __Center Lock . If your tractor does not function as de. periodic charging of the battery with 19an automotive charger will extend its life. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks. Center Hole _Blade or Pin "_ BATTERY Your tractor has a battery charging system which is sufficient for normal use. • The blade can be sharpened with a file or on a grinding wheel. any attempt by the operator to leave the seat should shut off the engine.scribed below. then brake must be adjusted. Replace bent or damaged blades. Lbs. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. 4. close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove terminal guard. 3. Remove cap from end of drain valve and install the drain tube onto the fitting. contact your nearest authorized service canter/department. • Oil will drain more freely when warm. Insert dipstick into the tube and rest the oil fill cap on the tube. Adding or checking level of electrolyte is not necessary. 5. NOTE: The original equipment battery on your tractor is maintenance tree. Unlock drain valve by pushing inward slightly and turning counterclockwise.• Keep battery and terminals clean. Coat terminals with grease or petroleum jelly. 3. 1. • Inspect coolingfins for dirt. Remove oil fill cap/dipstick. All oil must meat API service classification SF-SJ. Should the transaxle ever leak or require servicing. 20 . Select the oirs SAE viscosity grade according to your expected operating temperature. Rinse the battery with plain water and dry. • Be sure tractor is on level surface. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 6. • Recharge at 6-10 amperes for 1 hour. 7. 5. To open. • Keep small vent holes open. • Catch oil in a suitable container. • Keep battery bolts tight. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. Do not overfill. Check the crankcase dl level before starting the engine end after each eight (8) hours of operation. do not use high pressure water or steam to clean transaxle. Be careful not to allow dirt to enter the engine when changing oil. Remove the drain tube and replace the cap onto to the end of the drain valve. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. Clean terminals and battery cable ends with wire brush until bright. Replace belts if they begin to slip from wear. grass clippings and other materials. do not use compressed air or high pressure sprayer to clean cooling fins. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. Keep oil at =FULL" line on dipstick. Pour slowly. The belts are not adjustable. To prevent damage to seals. Use gauge on oil fill cap/dipstick for checking level. 2. Do not thread the cap onto the tube when taking reading. 8. 1. 2. After oil has drained completely. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. 6. Refill engine with oil through oil fill dipsticktube. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. 4. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). To prevent possible damage to seals. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Do not attempt to open or remove caps or covers. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. • Inspect coolingfan to be sure fan blades are intact and clean. Tighten oil fill cap/ dipsticksecurely each time you check the oil level. Tighten cap onto the tube securely when finished. pull out on the drain valve. remove the blower housing and other cooling shrouds. Slide foam pre-cleaner off cartridge. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. as this will damage the cartddge. make sure the grass screen. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. Wash it in liquid detergent and water. or damaged cartridge. 6. cooling fins. Clamp FuelFilt_ . Saturate it in engine oil. Be sure there are no fuel line leaks and damps are propedy positioned. Reinstall air cleaner cover and secure by tightening knob. Squeeze it dry in a clean cloth. bent. 9. 10. 21 ENGIN E OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more then 100 hours in one year. Service air cleaner more often under dusty conditions. Allow it to dry. absorbent cloth and squeeze to remove excess oil. Immediately wipe up any spilled gasoline. whichever occurs first. Replace if necessary. Check rubber seal for damage and proper position around stud. and/or cooling shrouds removed will cause engine damage due to overheating. Reassemble air deaner. If fuel filter becomes clogged. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. Wrap it in clean. Make sure the cooling shrouds are reinstalled. TO SERVICE PRE-CLEANER 2. obstructing fuel flow to carburetor. NOTE: Operating the engine with a blocked grass screen. cartridge plate. 3. Clean the cooling fins and external surfaces as necessary. Clean with a wire brush or compressed air to remove dirt and stubbem dded gum fibers. 3. Loosen knob and remove cover. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation. 4. TO SERVICE CARTRIDGE • Replace a dirty. remove filter and plug fuel line sections. 1. 1. 8. With engine cool. AIR FILTER Your engine will not run properly using a dirty air filter. and nut. dirty conditions). Clean the foam we-cleaner after every 25 hours of operation or every season. Reinstall the pra-cleaner (cleaned and oiled) over the paper cartridge. Remove nut and cartridge plate. dirty or plugged cooling fins. 7. Every 100 hours of operation (more often under extremely dusty.Oil Drain Valve Closed and Locked Position Cap Drain lbbe NOTE: Do not wash the paper cartddge or use pressurized air. 2. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. and other external surfaces of the engine are kept clean at all times. Foam Pre-Cleaner Ca_ddge Seal CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. replacement is required. 5. Service paper cartddge every 100 hours of operation or every season. whichever occursfirst. 4. 5. Place attachment clutch in =DISENGAGED" position. Water in engine can result in a shortened engine life. 3.!. We do not recommend using a garden hose to clean your tractor unless the electrical system. • Protect painted surfaces with automotive type wax. etc. Depress brake pedal fully and set parking brake. 2. CAUTION: Rod is spring loaded. 2. 5. • Keep finished surfaces and wheels free of all gasoline. 6. muffler. BeltTensionRod (Disengaged \ Position) _. Lower mower to its lowest position. Remove four retainer springs from front plate assembly and remove plate. turn height adjustment knob to lowest setting. Remove retainer springs from suspension enTtsat deck and disengage arms from deck. batter. finish. of all foreign matter. TO INSTALL MOWER Follow procedure described in =INSTALL MOWER AND DRIVE BELT in the _ Assembly section of this manual. etc. 4. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. Place attachment clutch in =DISENGAGED" position.air filter and carburetor are covered to keep water out. seat. Have a tight grip on rod and release slowly. Turn ignition key =OFF" and remove key._. 10. Disengage belt tension rod from lock bracket. 4. 3.prings (Both Sides) _ Front Mower Bracket Anti-Sway Bar Retainer Springs 22 . Make sure the blades and all moving parts have completely stopped. // 7. oil. ['RACTOR TO REMOVE MOWER 1. Suspension Front Mower Bracket Electric Clutch Pulley Chassis Bracket Front Plate Retainer . If equipped. Raise attachment lif_to its highest position. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket. _CAUTION: BEFORE PERFORMING ANY SERVICE ORADJUSTMENTS: 1.Slide mower out from under right side of tractor. 8. 9. Slide mower forward and remove belt from electric clutch pulley.CLEANING • Clean engine. Disengage belt tension rod from lock bracket. 2. _CAUTION: Rod is spdng loaded. • To lower one side of mower. the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • At the midpoint of both sides of mower. tighten nuts =F" against trunnion on both front links. tighten lift link adjustment nut on that side. • Recheck measurements after adjusting. Engage parking brake. Remove screws from R. Distance =A" on both sides of mower should be the same or within 1/4" of each other. tighten nut "F" against trunnion on both front links.TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Park tractor on a level surface. Tighten nut "E" on beth front links an equal number of turns. 23 Front F Assembly TO REPLACE Trunnion MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. • If adjustment is necessary. • When distance "D" is 1/8" to 1/2" lower at front than rear. you will not propedy adjust your mower. • To raise one side of mower. loosen lift link adjustment nut on that side.H. • When distance "D" is 1/8" to 1/2" lower at front than rear. Have a firm gdp on rod an release slowly. Measure distance =D"directly in front and behind the mandrel at bottom edge of mower housing as shown. 4. To obtain the best cutting results. If tires are over or underinflated. BottomEdgeof BottomEdgeof Mower to Ground Mower to Ground • Before making any necessary adjustments. Lower mower to its lowest position. measure height from bottom edge of mower to ground. • To lower front of mower loosen nut =E" on both front links an equal number of turns. • Recheck side-to-side adjustment. Check adjustment on right side of tractor. • To raise front of mower. . Make sure tires are propedy inflated (See =PRODUCT SPECIFICATIONS" section of this manual). be sure to adjust both front links equally so mower will stay level side-to-side. mandrel cover and remove cover. 3.If the following front-to-back adjustment is necessary. check that both front links are equal in length. \ / BOTH FRONT LINKS MUST BE EQUAL IN LENGTH Nut "E A_Suspensi°n Lift Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside. loosen nut "F" from trunnion on both front links. make adjustment on one side of mower only. adiust one link to same length as other link. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • If links are not equal in length. Engage belt tension rod by pushing rod into locking bracket.Install belt in both idlers. 8.Check primary idler arm and two idlers to see that they rotate freely. Install new belt in lower groove of R. Remove mower ddve belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 11. .H.H. 12. 7.Reinstall L.5.H. 9. Disconnect R. 1. 17. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 10. 13.H. 2. Remove mower (See =TO REMOVE MOWER" in this section of this manual). Carefully roll belt over the top of R. Be sure spring is hooked in secondary idler arm and secondary spring arm. Mandrel R. 8. 6. and center mandrel pulley as shown. Remove belt from idler pulleys. 15. mandrel pulley.H. suspension arm to rear deck bracket with retainer spring. and R. BeltTension Rod (Disengaged Posi_n) R.Reconnect R.Install new belt onto electric clutch pulley. Make sure belt is in all grooves pmpedy. Measure distance between brake operating arm and nut "A" on brake rod. Retighten jam nut against nut =A". 13. mandrel cover. mandrel pulley.Reassemble R. Carefully roll belt off LH. 2.H. mandrel pulley. 10. MOWER DRIVE BELT INSTALLATION 12. 14. 5.Carefully roll belt into upper groove of R. Depress clutch/brake pedal and engage parking brake.H. then brake must he adjusted. 16. mandrel cover and remove cover. 9. If distance le other than 1-11/16". mandrel pulley. Carefully check belt routing making sure belt is in the grooves correctly.H. Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). idler pulley.H.Be sure spring is securely hooked to primary idler arm and spring arm. 3. 24 TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.H. 7. L. mandrel pulley. 6. 3. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. Secondary Idler Arm Mandrel Spdng Arm -Center Mandrel R. mandrel pulley. Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). Remove belt from electric clutch pulley. 1. Mandrel Cover_ Idler Electric Clutch 4. loosen jam nut and turn nut =A" until distance becomes 1-11/16". Engage parking brake. 11.Carefully roll belt over L. Remove screws from L. idler pulley.H.H. mandrel cover. _" Suspension Arm Primary Idler Arm TO REPLACE MOWER BLADE DRIVE BELT Park the tractoron level surface.H. If ltactor requires mare than six (6) feet stoppingdistance at high speed in highest gear on a level dry concrete or paved surface. 18.H. suspension arm from rear deck bracket by removing retainer spring. Remove belt from center mandrel pulley. Check secondary idler arm and idler pulley to see that they rotate freely. With Parking Brake "Engaged" TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement. Replace washers and snap retaining ring securely in axle groove. 4. 2. For assistance. Contact your nearest authorized service center/department. Repair tire and reassemble. If damage has occurred to affect the front wheel toein or camber. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 3. Disconnect clutch wire harness. Tire sealant also prevents tire dry rot and corrosion. Engage parking brake. NOTE: To seal tire punctures and prevent flat tires due to slow leaks. tire sealant may be purchased from your local parts dealer. Readjust if necessary. TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel crossbars are not hodzontal (left to dght) when wheels are positioned straight forward. 5. Insert square key. FRONT WHEEL TOE-IN/CAM BEn The front wheel toe-in and camber are not adjustable on your tractor.) 2. there is a belt installation guide decal on bottom side of left footrest. contact your nearest Sears or other qualified service canter.4. Pull belt toward front of tractor and remove downwards from around electric clutch. Install new belt by reversing above procedure. Roadestractor t t for proper stopping distance as stated above. Replace axle cover. Remove clutch locater. If stopping distance is still greater than six (6) feet in highest gear. Remove belt from stationary idler and clutching idler. 5. Pull belt slack toward rear of tractor. Clutch Clutching_ Idler Stationary j Idler Electric_ _ Transmission InputPulley-" Clutch Wire Harness Clutch "--Locator @ Square Key--==. 1. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. If further brake adjustment is necessary contact your nearest authorized service center/deparlrnent TO REPLACE MOTION DRIVE BELT Park the tractoron level surface. retaining ring and washers to allow wheel removal (rear wheel contains a square key . Remove axle cover. See "PURGE TRANSMISSION" in the Operation section of this manual. 6. further maintenance is necessary. remove staedng wheel and reassemble per instructionsin the Assembly section of this manual. it should be purged after reinstallation and before operating the tractor. 7. Retaining Washers Axle Cover Arm g Do Not touch this nut. 4. 3. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. (Rear Wheel Only) \ 25 .Do not lose). Remove mower (See =TO REMOVE MOWER" in this section of this manual. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. The other vehical must also be a 12 volt negative grounded system. 5. Before connecting battery. 3. If =jumpercables" are used for emergency starting. sides. 6. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the gdll. Tighten securely 8. TO REMOVE HOOD AND GRILL ASremove metal bracelets. CAUTION: Lead-acid batteries generate explosive gases. etc. "Posii_ "Negative" 4. Terminalkeps Nut_( Access Door _ Terminal _ Hex Bolt (Red)cabl e Guar_ NC_bliee (Black) Cable HEADLIGHT LAMP TO REPLACE _]LCAUTION: When lit. Positive terminal must be connected first 1.TO START ENGINE WITH AWEAK BATTERY =_I. away from fuel tank and battery. (See "BATTERY" in the MAINTENANCE section of this manual). Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. Unsnap headlight wire connector. TO ATFACH JUMPER CABLES 1. the same time. Remove terminal guard. 2. Lift hood to raised position. 26 . Raise hood. tilt toward engine and lift off of tractor. rings. Keep sparks. or prevent it from starting. grounding. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Hold lamp assembly by the holder and do not touch the bulb. 4. 2. then from the folly charged battery. 1. REVERSE ORDER 1. Grasp hood at 1. See electdcal widng diagram in the Repair Parts section. 3. • Check wiring. follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. Close terminal access doors. 9. reverse above procedure. wristwatch SEMBLY bands. 3. taking care not to short against chassis. Raise hood. the halogen lamps get extremely hot. Insert new lamp assembly and rotate clockwise to lock. To replace. Stand in front of tractor. to prevent sparking from accidental 2. 2. TO REMOVE CABLES. 4. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. 3. If your battery is too weak to start the engine. 5. flame and smoking materials away from batteries. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run peedy. Do not use your tractor battery to start other vehicles. stop running. Connect the other end of the BLACK cable to good CHASSIS GROUND. Tighten securely. REPLACING BATTERY TO REPLACE FUSE =(kCAUTION: Do not short battery Replace with 20 amp automotive-type terminals by allowing a wrench or any plug-in fuse. 7. Close hood. Reconnect harness to lamp assembly. Disconnect hamoss from lamp assembly. Reinstall terminal guard. BLACK cable first from chassis and 2. RED cable last from both battedes. it should be recharged. Always wear eye protection when around batteries. Close hood. Install new battery with terminals in same position as old battery. 6. The fuse holder is located other object to contact both terminals at behind the dash. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. With engine not running. Check adjustment as described below before loosening cable. 2. Check that speed control lever is against stop screw. 4.ENGINE Maintenance. Tighten clamp screw securely. altitude or load. temperature. loosen casing clamp screw and pull throtUe cable until lever is against screw. If it is not. move choke control (located on dash panel) to full choke position. minor adjustment may be required to compensate for differences in fuel. Choke should be closed. or replacement of the emission control devices and systems. check adjustment as de-scribed below before loosening cable. If adjustment is necessary. which are being done at the customers expense. Tighten casing clamp screw securely. However. 2. proceed as follows: 1. 3. proceed as follows: 1. move throttle control lever to fast position. PRELIMINARY SETTING 1. loosen casing clamp screw and move choke cable until choke is completely closed. Reassemble air cleaner. filter and cartridge plate to expose carburetor choke (See =AIR FILTER " in the Maintenance section of this manual). 27 . Remove air cleaner cover. repair. Closed For Full Throttle Control Cable Stop Clamp Control Cable TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. and the throttle control cable is adjusted propedy (see =TO ADJUST THROll'LEE CONTROL CABLEm the in Service and Adjustments section of this manual). If the carburetor does need adjustment. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. If it is not. With engine not running. If adjustment is necessary. Be sure you have a clean air filter. proceed as follows: In general. Adjusting Needle TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. may be performed by any non-road engine repair establishment or individual. TO ADJUST THROTTLE CONTROL CABLE The throttlecontrol has been preset at the factory and adjustment should not be necessary. turning the adjusting needles In (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. With throttle control lever in slow position. If engine idles too slow or fast. Idle fuel needle settina . Repeat test and continue to adjust. ACCELERATION TEST 5. until engine accelerates smoothly. turn idle speed adjusting screw in or out until correct idle is attained. Idle seeed setting . NOTE: The high idle is set at the factory and cannot be adjusted. Overspeeding the engine above the factory high speed setting can be dangerous. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. If engine hesitates or dies. IMPORTANT: Never tamper with the engine governor. FINAL SETTING 1. which is factory set for proper engine speed. 3. turn idle fuel adjusting needle out (counterclockwise) 1/8 tum. turn idle fuel adjusting needle In (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance.With throttle control lever in slow position. 28 . Move throttle control lever from slow to fast position. Recheck idle speed. With engineffturn fuel o idle adjusting needle In (clockwise) closing it finger tight and then turn out (counterclockwise) 1 tum. 4. contact your nearest Sears or other qualified service center. if necessary. High speed stop is factory adjusted. If you think the engine-governed high speed needs adjusting.2. Start engine and allow to warm for five minutes. Do not adjust-damage may result. which has proper equipment and experience to make any necessary adjustments. 2. engine should Idle at 1200 RPM. Readjust if necessary. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. CAUTION: Neverstore the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). breakage and wear. battery may require recharging. OTHER • Do not store gasoline from one season to another. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Turn ignition key to =START" position for a few seconds to distribute oil. Be sure that all nuts. Acidic gas can damage the fuel system of and engine while in storage. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. or tank during storage. clean it thoroughly.Immediately your prepare tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. • Cover your tractor with a suitable protective cover that does not retain moisture. • After cleaning. Inspect and replace belts. 4. Remove spark plug(s). • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Replace if necessary. 5. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor. Pour one ounce of oil through spark plug hole(s) into cylinder(s).fuel hose. 3. 1. battery cables should be disconnected and battery cleaned thoroughly (see =TO CLEAN BATTERYAND TERMINALS" in the Maintenance section of this manual). 2. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. • Replace your gasoline can if your can starts to rust. Lubricate as shown in the Maintenance section of this manual. Replace with new spark plug(s). Allow the engine to cool before storing in any enclosure. • If battery is removed from tractor for storage. 2. Rust and/or dirt in your gasoline will cause problems. TRACTOR Remove mower from tractor for winter storage. • After a period of time in storage. Add stabilizer to gasoline in fuel tank or storage container. CYLINDER(S) 1. Always follow the mix ratio found on stabilizer container. 3. etc. Do not use plastic. grease. if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). do not store battery directly on concrete or damp surfaces. BA'I-rERY • Fully charge the battery for storage. • To help prevent corrosion and power leakage dudng long periods of storage. leave cables disconnected and place cables where they cannot come in contactwith battery terminals. Store in a clean. leaves. 4. 2. store your tractor indoors and cover it to give protection from dust and dirt. dry area. sand lightlybefore painting. remove all dirt. 1. Drain the fuel tank. Touch up all rusted or chipped paint surfaces. 29 . bolts and screws are securely fastened. • Use fresh fuel next season. Inspect moving parts for damage. • If possible. _QI. Also. Do not drain the gas tank and carburetor if using fuel stabilizer. V_en mower is to be stored for a period of time. IMPORTANT: Never cover tractorwhile engine and exhaust areas are still warm. Start the engine and let it run until the fuel lines and carburetor are empty. (See "ENGINE" in the Maintenance section of this manual). Loose or damaged widng. 3. Check all widng. Attachment clutch is engaged. Replace fuel filter. Faulty ignition switch. 8. Check/replace solenoid or starter. Depress brake pedal. Recharge or replace battery. Faulty solenoid or starter. Water in fuel. 9. . Bad spark plug. 8. 3O 1. 3. 1. 4. refill tank with flesh gasoline and replace fuel filter. Cutting too much grass/too fast. Dirty fuel filter. 7. Brake pedal not depressed. 1. qualified service center. 5. 7. 3. Contact a Sears or other qualified service center. Faulty operator presence switch(es). Blown fuse. Replace spark plug. Loose or damaged wiring. Out of fuel 2. Check all widng. 9. Throttle in "CHOKE" position. Recharge or replace battery. See =TO START ENGINE" in Operation section. Weak or dead battery. 8. Check all wiring. Adjust throttle control. 4. 4. Engine clicks but t. Set in "Higher Cut" position/ reduce speed.I_OUBLESHOOTING _RO!_LEM Will not start CHART CAUSE 1. Weak or dead battery. Recharge or replace battery. Engine not "CHOKED" properly. Loss of power 1. Corroded battery termlnels. Drain fuel tank and refill with fresh gasoline. 4. 8. 2. 3. 10. 7. 3. Disengage attachment clutch.Contact e Sears or other I 0. See =To Adjust Carburetor" in Service Adjustments section. 3. Engine valves out of adjustment. 2. 4. 2. 4. 6. 5. Replace spark plug. Carburetor out of adjustment. Corroded battery terminals. 9. See "To Adjust Carburetor"in Service Adjustments section. Clean battery terminals. Fill fuel tank. 5. 4. 2. Bad spark plug. Check all widng. Dirty air filter. Engine flooded. 2. 7. Engine valves out of adjustment. Loose or damaged widng. 8. 7. Carburetor out of adjustment. 8. 5. Contact a Sears or other qualified service center. Check/replace ignition switch. 4. 6. i 2. Hard to start 6. Englnewlllnot tum over 1. 5. Replace fuse. 7. Weak or dead battery.'ill not start 1. 1. Wait several minutes before attempting to start. Loose or damaged widng. Dirty air filter. 9. 2. CORRECTION 1. 3. Clean battery terminals. 2. Clean/replace air filter. 1. 3. 6. Dirty fuel filter. Stale or dirty fuel. i 5. 2. Drain fuel tank and carburetor. Faulty solenoid or starter. 6. Replace fuel filter. Clean/replace air filter. Check/replace solenoid or starter. 6. Bent blade mandrel. 7. 9. Replace blade mandrel. Cleardmplece air filter. 13. 4. 5. 2. 8. Check wiring. 2. Drain fuel tank and carburetor. 2. Worn. 3. Clean around mandrels to open vent holes. Build-up of grass. Contact a Sears or other qualified service center. Clean underside of mower housing. 5. 1. switches and connections. Excessive vibration 1. 3. 4. Mower deck not level.TROUBLESHOOTING CHART CAUSE PROBLEM Loss of power (continued) 3. Clean underside of mower housing. Faulty spark plug.Clean/replace muffler. Frozen idler pulley. 9.Check all widng. Replace damaged parts.Lense or damaged widng. Drain fuel tank and refill with fresh gasoline. Check oil level/change oil. 3. leaves. 8. Replace fuel filter. 11 . 1O. Dirty fuel filter. Replace blade. Level mower deck. 14. 12. 4. Replace mower drive belt. bent or loose blade. Remove obstruction. 7. leaves. Replace idler pulley. 2. Tighten blade bolt. 31 . Stale or dirtyfuel. 10. 12. 1. If not correctec contact a Sears or other qualified service center. Bent blade mandrel. 2. 6.Clean engine air screen/ fins. Mowerbladeswlll notrotate 1. 15. Dirty/clogged muffler. Faulty operator-safety presence control system. 5.Spark plug wire loose. 3. 4. Replace blade mandrel. 13. 5. 1. Clogged mower deck vent from build-up of grass. Clean and regap or change spark plug. Tighten loose part(s). 6. Low oil level/dirty oil. 3. 1.Connect and tighten spark plug wire. bent or loose blade. Tighten blade bolt. Carburetor out of adjustment. Replace blade mandrel. 14.Engine valves out of adjustment. 3. refill tank with fresh gasoline and replace fuel filter. Worn/damaged mower drive belt. and trash around mandrels. 4. Frozen blade mandrel. CORRECTION 3. Didy engine air screen/fins. Engine continues torunwhen operator leaves seat with attachment clutch engaged Poorcut-uneven 1. 2. Water in fuel. 1. Replace blade. 4. leaves and trash under mower. and trash under mower. 11.See "To Adjust Carburetor" in Service Adjustments section. Wom. Loose/damaged part(s). Buildup of grass. 15. Dirty air filter. Obstruction in clutch mechanism. 6. Engine"backfires" when turning engine "OFF" 1. in this manual. Replace motion ddve belt.Clean around mandrels to 11. Checldclean all connections. Worn. Replace/sharpen blade. 1. Poor cable connections. or broken. Switch is "OFF". Low/uneven tire air pressure. bent or loose blade. Faulty alternator. Level mower deck. Bulb(s) or lamp(s) bumed out. Place freewheel control in "engaged" position. Bad battery cell(s). Motion ddve belt worn. 10. Purge lransmission. Replace mower drive belt. Buildup of grass. Clean underside of mower trash under mower. Faulty regulator (if so equipped).Clogged mower deck vent holes from buildup of open vent holes. 9. Freewheel control In "disengaged" position. 3. 8. Place throttle control in "FAST" position. Turn switch "ON". 6. housing. Reinstall blades sharp edge down. Wet grass. CORRECTION 1. Mower ddve belt worn. Blades improperly installed.Improper blades used. Blown fuse. 2. Mower deck not level. Travel speed too fast. Replace regulator. 4. 3. Engine throttle control not set at =SLOW" position for 30 seconds before stopping engine.Replace with blades listed 10. leaves. Check wiring and connections. Replace battery. Checldreplace light switch. Replace bulb(s) or Lamp(s). 5. 7. 3. Engine speed too slow. leavesand 7. Air trapped in transn_ssion during shipment or servicing. 3. 1. 2. grass. 2. 32 . 9. damaged. 2. Replace alternator. Loose or damaged widng. i 3. 5. 4. Replace fuse. 1. Allow grass to dry before mowing. 3. 4. 2. 4. Move throttle control to "SLOW" position and allow to idle for 30 seconds befor_ stopping engine. and trash around mandrels. 5. 1. Check tires for proper air pressure. 2. Faulty light switch. 4. Headlight(s) not working If so equipped) 3attery will not :harge i 1. 11. 3. 3. 5. 2. Shift to slower speed.TROUBLESHOOTING CHART CAUSE _ROBLEM 3oor grass :llscharge 1. 4. 8. 1. 2. Loss of drive 1. Tighten blade bolt. MODEL NUMBER 917. THEY SHOULD BE NE _I.B÷E. H _ D A B 33 .B_H I G F C IC÷F..272242 _TTERY SEAT SWITCH (NOT OCCUPIED) FUEL SHUT-OFF SOIENC_D (IF SO EQUIPPED) (OPTIONAL) HEADUGHTS IP°sm°N OFF IGNITION SWITCH _ I ON I aRCBT C÷G.*_E D TO PROPERLY SECURE YOUR WIRING.A*_I CONNECTIONS CONNECTIONS WIRING INSULATED CUPS REMOVABLE NON_qEMOVABLE NOTE: IF "_RING INSULATED CLIPS '€_ REMOVED FOR SERVICING OF UNIT..SCHEMATIC TRACTOR. 272242 ELECTRICAL 411 26 \ i t / / / ___s i i 34 .TRACTOR ..MODEL NUMBER 917. Battery Fuse Nut Keps Hex 1/4-20 UNC Cable. Seat Switch.MODEL NUMBER 917. Ignition Ammeter Hourmeter Switch Pro Screw Tndrol 5/16-18 x 1/2 Bulb and Holder Asm Halogen Rel Asm Bra_et Snap-In Houm_eter Clamp Back Amp Gauge Washer Lock Amp Gauge Nut Amp GaL_ge Clamp Hourrneter NOTE: AJl component dimensions given In U. Btt Front 114-20 x 7-1/2 Holddown Battery Front Mount Nut. Ground Switch. Hex 1/4-20 x 3/4 Tray. 1 2 8 10 11 12 16 21 24 25 26 27 28 29 3O 33 4O 45 46 5O 55 79 81 8_ 3O 91 g_Z 93 PART NO.272242 ELECTRICAL KEY NO. Battery Cable. Battery Bdt. 163465 74760412 75O3J 145211 150109 145769 153664 175449 886G_ 146148 175158 73510400 145491 160784 175442 175447 178451 175548 175549 178461 17490508 175448 109748X 169639 176717 176730 176733 176732 DESCRIPTION Battery Bolt. Light Cable. inches 1 inch = 25.S. Ignition Key Harness.TRACTOR-.4 rnm 35 . Push Nylon Battery Front 1/4 Switch Interlock Push-In Harness. 272242 -CHASSIS AND ENCLOSURES 42 29 t65 2119 36 .TRACTORMODEL NUMBER 917. ssls a Screw. with Insert 3/8o16 UNC Grille Lightbox DuaJ Fender/Footrest BraCket. All component dimensions given in U.S. PART NO. RH Screw Tndrol 3/8-16 x 1/2 Hood/_sse mbly BUmper Hood Plate Battery BUShingsnap Washer 13/32 x 13/16 x 12 Gauge Locknut. Snap.<418 29 174944X418 30 175692X616 31 139976 37 17490508 38 175710 42 172545X599 43 172544X699 58 174993 5_ 110436X 60 STD533707 64 174997 74 STD541437 142 175702 143 154966 144 175582 145 156624 154 174679 155 174680 156 163805 157 1638(6 158 162037 159 155123X418 166 164863 206 170165 207 17670508 209 17000612 212 174988 215 172543X615 NOTE. Dash. Dash. LH Panel.Fender/Support Screw. 3/6-16 x 3/4 Bracket PiVot Hood Bumper 1 174619 2 176554 3 17(60612 9 172542X418 11 174996 13 179174X010 14 17490608 17 172540)(619 18 126938X 20 156437 23 124028X 25 19131312 26 STD541437 28 174945.ket Dash Rh Bracket Dash Lh SViker Plate Magnet YTGT Parking Brake BPJ1 Cupho_derS_JBIk HWHDH:-Lo. inches 1 inch = 26.. DESCRIPTION CP. Hex.272242 CHASSISAND ENCLOSURES KEY NO.#13-16 x 3/4 Bolt Shoulder 6/16-t8 Screw Thdlol 5/1 6-18 x 1/2 Screw Hexwsh Tnd.MODEL NUMBER 917.4 mrn 37 . 3/8-16 x 314 Desh Panel. ThdroL 5/16-16 x 1/2 TYT Bracket Asm Pivot Mower Rear Lens Lh Lens Rh Duct Hood BLishlug.TRACTOR . Split Bott Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower NLItCrownlock 3/8-16 UNC Plate Reinforcement B rackel Swaybar C hessls Bracket Footrest Rod Pivot Chassls_Hood Br_. MODEL NUMBER 917.272242 GROUNDDRIVE 50_ _202 32 ..TRACTOR. DESCRIPTION KEY NO. Parking Brake 175799X505 KnobBrakeParldng 169592 Bracket. Clutch 105709X Spdng. 174901X418 Console. 175798 Rod. Pedal 175417 Pulley. 5/16-16 Unc 126197X Washer 1-112 OD x 15/32 ID x . 5 145212 Nut HexRangeLock 174735 Link Transaxle 175646 CoverPedaIFoPNard 175647 Cover Pedal Reverse 174737 PedalReverse 174713 Ann Control Pedal Reverse 174839 Bracket Frest Pdl Ctrl. 76 77 78 89 90 _5 96 116 120 150 151 252 212 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 23_ 240 241 242 243 244 pART NO.5 175036X505 KnohCustomControICrulse 175896 Rod. Rdl 165936 Pulley. Pedal Control 72140606 Bolt Rdnd Sqnk 3/8-16 Unc x 3/4 73680700 Nut Crownlock 7/16-14 Unc 174840 Washer Nylon 11/16 ID x. 5 73800500 Nut Lock Hex W/Ins.272242 GROUNDDRIVE KEY NO. Split 175556 Keeper. 1 9 15 16 17 19 20 21 22 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 65 66 74 75 pART NO.. 6-1. Square 121748X Washer 25132 x 1-5/_ x 16 Ga.TRACTOR-.4 mm 39 . Crownlock 5/16-18 Unc 105710X Link. V-Groove 154407 Bellcrank Clutch Grnd Dn. Composite. Engine 10040700 Washer 154778 Keepar Belt Engine 137057 Spacer.060 174736 Pedal Forward 174712 Arm Control Pedal Forward 174902 BoZtPivot Spacer 174710 Cam Reverse PedalLT 171873 Bo_tShoulder5116-18 176451 Washer Serrated 5/16 x . Belt 74760624 Bch 73680600 NutCrownlock 3/6-16UNC 73680500 Nut. Belt Idler Flat 19131312 Washer 13/32 x 13/16 x 12 Ga.. Shift 124346X Nut Self-Thd Wsh-hd 1/4 Zinc 175899 Rod Bypass 4497H Retainer Spring 1" ZinrJCad 72140608 Bo6RDHDSQNK3/6-16Uncx1 73900600 Nut Lock Fig 3/8o16 unc 175456 SpacerRetalner 19133210 Washer 13/32 x 2 x 10 Ga.. 12000001 E-Ring 123583X Key. HexJam 3/8-16Unc 10_888X sprlng. Hyd t74711 Bracket Mtg. 72110612 BogCarrSh3/6-16xl-1/2Gr. DESCRIPTION Transaxta (See Breakdown) Hydro gear Mcde1323-0510 174367 Clutch Elec 74490544 Bog Hex Flghd 5/t6-18 Gr. round Ddve G 169691 Xeepar. Axle 121749X Washer 25/32 x 1-114 x 16 Ga. Flut 74760648 Bog Fin Hex 3/8-16 Unc x 3 175461 Spacer. Cruise Sector 17490508 Screw Thdrol 5/16 x 1/2 175610 Spdng Return Cruise Conlrol 73930400 NUt Centariock 1/4-20 Unc 74760408 Bo8 Fin Hex 1/4-20 Unc x 1/2 178289 BracketAn6-RotatienC'v'X 17060508 Screw 5/16-15 x 1/2 NOTE: All compcnent dirnep_lo_s given In U. Nylon 19211616 Washer 1572H Pin. Clutch 17060616 Screw 3/8-16 x 1.250 73800600 NutLockHexW/Wsh 3/6-16Unc 173937 So6 Hex 7/16-20 x 4 x Gr. Brake 73350600 Nut. Idler. Inches 1 Inch = 25..'_' Sfl 125205X Retainer. Transaxle 74760512 Bolt Hex Hd 5/16-18 uric x 3/4 72140506 Bc_t Rdhd Sqnk 5/16-18 Unc x 314 175578 shaft. Cerder Span 17060612 Screw 3/8-16 x 3/4 123533X Cover. Return. 127783 pulley. .0 140294 VoBeJt. Foot Pedal 120183X Bearing.S.. BrakeRod 19131316 Washer 76020412 PInCoSer 118x314CAD.75 17060512 Screw 5/16-18 174573 Strap Torque 175570 Actuator Crulse Disengage 174856 pavA Centre! Cruise 174858 LeverControlCrulse 174857 Sector Control Cruise 128903 BCh Shoulder 3/8-16 Unc 1144 170165 Bolt Shoulder 5/16-18 175807 Arm Mtg.MODEL NUMBER 917. 272242 STEERINGASSEMBLY 40 .TRACTOR .MODEL NUMBER 917.. Steering Sha5 Washer 25/32 x 1-1/4 x 16 Gauge Cap. Lock Nut Hex Jam Top]ock 112-20 Unf Spacer Brg Axle Front Nut Hex/lange Lock SheR Assembly. inches 1 inch = 25. 175139)(418 172393 169840 169839 6266H 121748X 12000029 175121 STD551137 73949800 136518 145212 177883 17060612 170182 19111216 STD551131 73540500 155105 152927 175140X418 STD541537 159945 174530X418 121749X 121232X 160367 72140618 169827 175146 19182411 169835 173966 175118 175553 DESCRIPTION Steedng Wheel Axle/_ssembly Spindle Assembly. Steering Wheel Boot. Spindle Spacer Brace Axle Bolt Rdhd Sq 3/8-16 UNC x 2-1/4 Axle. Washer Lock Hvy Spr. KIIp DlaglJnk Washer. Spindle Assembly. Steering Wheel Nut Lock Center 3/8-24 Unf Adaptor. LH. Race.aJIcomponent dimensions given in U.14 Bo8 Shoulder 7/16-20 Uric Clip Steering NOTE: . 5116 Crownlock Nut 5/16-24 Unf BUShing. Hardened Washer 25/32 x 1-5/8 x 16 GaUge Ring.781 x 1-1/2 x . Steering Screw Insert.S.H.Tie Washer 11/32 x 3/4 x 16 Ga. 1 2 3 4 5 6 8 10 11 12 13 15 17 29 32 33 34 35 36 37 38 40 41 42 43 46 65 67 68 71 72 82 87 88 91 PART NO. Steering Screw. R.4 mm 41 . Thrust.TRACTORMODEL NUMBER 917. Brace Steering Asm Washer 9/16 Id x 1-1/2Od 11G Zin Bracket Susp Chassis Front Washer Flat . Bearing.272242 -STEERINGASSEMBLY KEY NO. 3/8-16 x 3/4 Rod. 272242 ENGINE _---25 32 29 OPTIONAL EQUIPMENT Spark Attester 42 .MODEL NUMBER 917..TRACTOR. Spark Arrestor 157103 TankFuel 161696 CapAsmFuel 123487X Clamp.. PART NO. External Tooth 3/8 17490624 Screw Thdrol 3/8-16 x 1-112 169837 Shield.TRACTOR ..*Lo #13016 x 3/4 10010500 Washer Split NOTE: All component dimensions given in U.. Browning I Debds Guard 175441X505 Cheke Contrdi 73920600 Nut.Throtffe Engine..Hose 106082X Pad.. Lock. Spacer 8543R Line. Idler 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 73510400 Nut Keps Hex 1/4-20 UNC M73030800 NutFlangeM8-1. Keps 3/8-24 UNF 137180 Kit.4 mm 43 ... Inches 1 Inch = 25.MODEL NUMBER 917. DESCRIPTION 4 5 6 8 10 13 14 16 17 23 25 26 29 31 32 33 34 37 38 39 45 81 101 102 111 ControI. 175439X505 .S.25 164863 Screw Hwhd H. (See Breakdown) Kohler Model Number CV624-65578 149723 Muffler 146699 Pipe Exhaust Lh 146700 Pipe Exhaust Rh 171877 Bolt 5/16-18 Unc x 3/4 146629 Shield Heat 24-041-02 Gasket Kchler CV18-CV26 (See Engine Breakdown) 148456 Tube Drain Oil Easy 11050600 Washer.272242 ENGINE KEY NO. Fuel 148315 Plug Drain Oil Easy 109227X Pad. Seat Screw 3/8-16 x 1-1/2 Washer 13132 x 1 x 14 Gauge Pan.4 mm 44 . Shoulder 5116-18 x . Plvut.nut. Split Spchg Lock. 14 15 16 17 18 21 22 24 25 72050412 121249X 123740X 123976X 124238X 171862 ST[T341431 19171912 127018X DESCRIPTION Bolt.AJlcomponent dimensions given In U. Seat Bog Washer 13/32 x 1 x 10 Gauge Clip. inches 1 Inch = 25. NO.TRACTOR-SEATASSEMBLY MODEL NUMBER 9t7. NO.272242 KEY PART NO. Shoulder 5/16=18UNC Nut Washer 17132 x 1-3116 x 12 Gauge Bolt. Seat Knob Seat Bracket. Cardage 1/4-20 x 1-1/2 SpaCer.S.Flange 1/4 Grade 5 Cap Spdng Seat Bolt. Snap KEY PART NO. Switch Mounting Bushing. Push-In Hinged Nut Spring. 1 2 3 4 5 6 7 8 9 10 11 12 13 175134 140551 71110615 19131610 145006 STD541437 124181X 17000616 19131614 174694 177957 121246X 121248X DESCRIPTION Seat Bracket.62 NOTE: . Hvy Duty Decal. LH. Hood. Grease (Front Wheel Only) _ 278H Seadng. Engine Decal. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 PART NO.H. Service Item Only) 104757X417 Cap. Decal. VaNe TJre. V-Belt Schematic Decal Replc Decal. Fender Danger Decal.272242 DECALS 15 13 18 18 7 \ 10 16 9 12 14 24 KEY NO. Tire Stem. Gdlle Rellector RH Decal. Hood.S. 177888 174969 177909 177910 177917 133644 177967 177916 177967 156439 146046 177890 175291 177254 138047 164757 DESCRIPTION Decal. I-Ire 10 oz. Axle 144334 Sealant. Dash Lower Decal. Rear 7152J Tube. Baite_. Service Item Only) Rim. Engine Hp LH Decal. By Pass Lt Hydro Owner's Manual. Deck Caution Tension Arm Decal. 177913 177918 149516 177889 174970 177955 178482 178455 177914 17-I915 138311 174998X418 175542X419 169210 179177 179178 DESCRIPTION Decal.9 1 5 7 10 11 . Engine Decal. Engine Hp RH Decal. English Owner's Manual. /. Hp Engine 25 KEY NO.Front 177750 5_ Tube. Lilt Handle Pad Footrest LH Pad Footrest RH DecaJ.MODEL NUMBER 917..- NOTE: All component dJrnenslonsgiven In U. Front 106732X417 Fitting. Decal. Panel Side Decal. Fender Oper Cruise DecaJ. Flange {Front Wheel Only) RJm. V-Belt Drive Schematic Decal Strg Wheel Decal. RH. Front Tire (Not provided. inches 1 inch = 25. 1 3 NO. Spanish WHEELS &TIRES KEY PART NO. 59192 DESCRIPTION Valve Cap. 18 19 20 21 ZZ 23 24 25 26 27 ----* -o -PART NO. Engine Decal.R_ar 177751 Tire. Customer Maintenance Decal.TRACTOR . RearTire (Not provided. Lower Dash Decal. Diehard Decal. Ba6ery Dngr/Psn En 9 Decal. Decal. Hood/Seat Reflector L.4 mm 45 . 272242 N BER LIFT SSEMBLY A 41 37 38 4O 46 .TRACTOR-MODEL UM 917. R. Handle. Lift. Groove E-RJUg Washer 21132 x 1 x 21 Gauge Bearing. 176263 159479 178981 12000002 19211621 120183X 175830 175370 175371 493.S. Uft Pin. NUt Lock w/Wsh 1/2-13 Unc Retalnar Spdng Trunion Sups.TRACTOR . 1 2 3 4 5 6 7 11 12 t3 15 16 17 18 20 31 32 36 37 38 40 41 49 51 52 53 54 NOTE: PART NO. Lift.4 mm 47 .MODEL NUMBER 917..H. Retainer Spd ng Plate Asrn Suspension Frc_t Nut Jam Hex 1/2-13 Unc Trunnion Front Susp. Nylon Gdp._M 175562 73350800 175689 73800800 163652 176205 175994 155097 123935)( 17060516 19112410 155098 145212 19171416 175378 175802 175560 DESCRIPTION PJungerAsSembly Shaft Assembly.. Link. Fluted Link. Ann.272242 LIFTASSEMBLY KEY NO. Nut Lift Link 7/16-20 Pointer Height Indicator Plug Ho_e Screw 5/16-18 x 1 Washer 11132 x 1-1/2 x 10 Ga Indic_tor Height S9t Nut Hex/Large Lock Washer 17/32 x 7/8 x 16 Ga. LH. Arm Suspension Rear LH Arm Suspension Rear RH Pin Flange Air component d_menslons g_ven in U. inches I inch = 25. 272242 46 32_ 112 I 21 ' 10 48 .TRACTOR.MODEL NUMBER MOWERDECK 917. 13-15) NOTE: AJI component dimensions glen In U.MODEL NUMBER 917. Crownlock 5/16-t8 UNC Cap. Top Lock Cntr.0 Bcrew316-16x. Service (Includes Key Nos.272242 MOWERDECK KEY NO. 5 Pulley Idler Flat Washer 13132 x 13116 x 12 Ga KEY NO.75 Deck Complete (Ordar noseroller separately) Mandrel Asm. Flat Pulley. Mandrel Nut. Thdroll Washar Head Washar. 3/8-16 x %1/2 Gr. Mandrel Strlpper Mandrel Deck Bo8 RDHD Sq Neck 318-16 x 1.Hinge Screw. Shoulder GaugeWheel Nut.Torsion Nut. Primary Nut. Shoulder 5/16-18 Battle. ThdrolL 1/4o20 x 5/8 V-Belt. Vodex Mower Nut.25 Bo_t.S. Fig. Idler. Idler. SpacerMowerVented Pulley. Pin Head Rivet Bracket Asm Noseroller LH Nut Lock Hex W/Ins 3/6-16 Unc Noseroi_er Bracket Asm Noseroller RH Washer Hardaned Spdng Pdmary Ddve Pulley Idler"V_ Bolt RDHD Sqnk 3/8-18 UNC x 2 Baffle Vac Edge Mower Bolt Carr. Crownlock 3/8-16 UNC Bolt. Primary Deck Screw 3/8-16 x 1..4 mm 49 . Greaseable Housing Mandrel Beadng. Rear (Sway Bar) Bolt 7/16 Asm. Centedock 3/8-16UNC Washer 3/8 x 7/8 x 14 Ga..Carriage 5/16-18 x 5/8 Bolt. Driven Spacer. 9/16 Washer 13/32 x 13/16 x 16 Ca. Rod. Ball. Suspension.TRACTOR. inches 1 inch = 25. Sleeve Spring. Sway Bar Ret=UnerSpdng Arm. Retatner Arm. 174348 178944 4939M 130832 174365 173920 174360 174358 110485X 174493 72110610 72140505 132827 174378 73680500 105304X 178102 110452X 174346)(428 19111016 131491 157722 129963 177865 178342 19131316 173437 174375 165723 174373 174343 137729 174369 174368 73680600 72110612 175820 19131312 DESCRIPTION DeckWeldrnent Mower 48 Bracket Asm. 54 55 56 57 91 92 94 95 97 98 99 100 107 108 109 110 112 113 114 115 116 117 118 119 121 122 126 130 132 --- PART NO. 5/16-18 x 1 TensionAsmReliefLever ArmSpdngTensionRellef Bolt. Pulley. Idler Secondary Cover. PUSh DefleutorShield Washer 11/32xS/8x16Ga. Secondary V-BOlt. Spring SecondaryDdve Bushing Pivot Tension Relief Arm. Hex Hd. Nut Crownlock 1/4-20 Arm Spring Secondary Link Tension Rehef Lever Bolt CarT. 74780616 72146608 155986 156941 175384 73800600 176_66 175996 133943 174370 175080 72110616 175294 72110404 73680400 175016 174387 72110508 174384 174609 137644 174873 73930600 19121414 174371 174606 174372 17060616 17(60612 175312 174356 DESCRIPTION Bolt Fin Hex 3/8-16unc x 1 Gr 5 Bolt RDHD SQNK 316-18unc x 1 Bar PUt Adj. Blade Blade Shaft Mandrel Asm. Mower. Mower. Idler. Carr. 1 3 5 6 8 11 13 14 15 16 17 18 19 20 21 24 25 26 27 28 29 30 31 32 33 36 37 39 42 43 45 46 47 48 49 50 52 53 PART NO. Mandrel Deck Screw. .M 6-Sealant (Joint d' etahchelle) 57-2QWSQOil .< m .Seal end O_klg Kit (Phoque 0 SonM Jeu) .:I: 0 0 .?SJ_ OZ (OZ de 78.0 -4 i i 88 o_ oo 123 zr- _m t_._129 128 .820 d' Hulle) 127 . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 23 24 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 46 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 pART NO.50x. 67 68 69 70 71 72 73 74 75 76 77 78 79 80 61 82 83 84 85 87 88 90 93 94 96 96 97 96 96 100 101 102 103 107 108 109 111 113 114 116 117 119 120 121 122 123 124 125 126 127 128 130 t31 132 133 134 900 PART NO. Washer Shell. Lip . 170413 178782 170416 170416 170417 170418 142884 170419 170420 170421 170422 142969 142980 150776 170423 170424 161168 170425 170426 142917 170429 170430 170431 178783 178784 178786 178787 178789 176792 178793 178794 178795 178796 170432 170433 170434 170435 170437 178797 170438 178796 170439 170440 170441 170442 178800 170444 170445 170446 170447 173165 178802 178803 178804 178806 178808 173839 DESCRIPTION Sq.316x1.870 Bracket. Bracket.Washer 11132 I.68 X . Bellevllle Bed Keeper Center Sec_on-FIher-Bypass Asrn.) Shaft. . Cruise Damper HexNut 5/16-18 NC Damper Washer.SFHCS 5/16-18 X1 Arm Return Puck.75 X 16.750x. Sae #6 O-Ring .26 Check Ptog Assernbty. 13t 10U48t Gear Gear.0975 Spring. Bypass Rod.75 Lip Seal 18 X 32 X 7 Arm.24 ]D X 1. .D. Socket Head Cap 511624X1-1/2 Spacer. Bypass Retaining Ring .D.Pinion.030thk Plug. Filter Assembly Fan . Center Block Spring . Expansion Tank Stud Ball Bracket. 1046 (Ptated) Pin.032 Flat . Hd. 7 In. Brake Slotted Hex Nut 5/16-24 Cotter Pin 3132 X 3/4 Compression Spdng Brake AntiDrag Washer. Ht .027. Locating Screw. Friction Pack Clip. Extension Spacer . Filter Actuator.Poppet Valve Bolt.07 X .LH.TRACTOR. Washer . Input Ring .D. Assembly Swashplate. Self Tapping 10-32 X 1/2 Puck.05 Thk Retaining Ring Bearing. Adjusting Washer.625 X 1. Axle . Motor Gear .575 X .75 X 1.75 X 11. Trunlon Machined Block .D. 1/4-20 X 1 W/Patch Spacer Spring. X . Jacksheft Magnet. Inner Wedge Spring Clip .360 ID X .250 Externol Seal. HellcalComp Spacer Hex Lock Nut 5/16-24Unjf(Nylon Insert) Wedge. Up . Expansion Tank Cap .5 Lg Filter Base. Inches 1 Inch = 25. 30x52x13 Thrust Check Plug Assembly.250 Tc Fiat Washer.SpeclalFlange Bolt. . Pulley Hex Lock Nut 1/2-20 (Nylon Ins.741 X . 5/81d x 1.39(Key.330 X 1.67 X 1.25 Stud.50z Hex Flange Screw 1/4-20 X 1. Assembly Center Section.b_n Hex Flange Heed Screw 5/1624X0.301 I. 5/16-24 Hex Double End Shaft.) Washer.15odx. Ball Screw. 5/16-24 Fri_on Pack Pu_<. Axle .Ring Spring.625 SleeveBeaflng(Outboard) .R. 5/16 Sae 5/32 Tube Hose. 10t Jackshaft 60t Bull Gear Sleeve Bearing . Washer Stud.H. X 1 O.0 X .250 X . Bypass Actuator Arm.50 X .5 Id) Shaft Ring. Spring Fan.239 Spring. Bypass Hydro Mtg Screw 318-24 X 2.Helical Compression Washer 20w-50 Oil Brake Yoke Rotor.Motor Shaft .75x1.711dx1..Pulley Service Assembly Seal .625 Washer. Spiral Retalnlng Pin. Brake Brake Puck Puck Ptate Brake Actuating Pin Hthcs 1/4-20x2 WI Patch. 3/4 Id X 1-1/2 Gd X .60d x . Helical Spring Lock 5116 Transaxle Ccmplete NOTE: All component dimensions given In U.272242 HYDRO GEARTRANSAXLE.4 rnm 51 .5 I.Retaining Spacer Ring-Retaining Seal.276 Ball Brg 17turn Id X 40rnm Od X 1.13 Thk Lip Seal Axle Seal Bhatt.MODEL NUMBER 323-0510 KEY NO.99 (Key. Control Bearing.Housing Thrust Bearing.Assembly Sealant 10. Brake Arm Bias KEY NO.MODEL NUMBER 917.S.) MiterGear (Splined) Miter Gear 15t (0.Bolt5116-24-Ribbed Arm.560 OD X . Support Expansion Tank Spring SIIIconSponge Pin..O-Ring Kit Kit. Standard Headless Fitting. Torque Deflector Washer.60 OD X . X 718 Od Oil Seal . 170351 170352 170353 170354 169898 170355 170356 170357 170358 170369 170360 169870 170361 169869 170362 170363 178781 150771 170365 170366 170367 170368 170369 170370 170371 170389 142991 170390 170391 170392 150792 150793 150809 170393 170394 170395 170396 150797 170397 179696 179696 170400 170401 170402 170403 170404 170405 170406 142977 142978 150768 170407 170408 142883 142882 142887 170410 142892 170411 170412 DESCRIPTION Main Housing+Assernbly Side Housing. 272242 KOHLER ENGINE-MODEL CV624 NUMBER NUMBER TYPE 65578 Q _8 52 .TRACTORMODELUMBER -N 917. R. breather separator Spacer Fitting Hose. valve cover breather (Incl. hose (2) DESCRIPTION Seal.) Camshaft Plug.) (2) Ring Set (. flange MSx0. exhaust (. Intake (.JEREATHER KEY NO. reed 2) Reed. valve 4 K . 16.25) (2) Valve. vave b'a n (thcludes 6. 20 21 22 23 24 25 26 27 24-017-01-S 24-017-02-S 24-032_5-S 235011-S 24-089-02-S 12-173-61-S 12-755-03-S 24-318-11-S 24-755-76-S 16 1/ 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 25-313-02-S 24-755-57-S 30 31 32 33 34 35 36 37 M-545616-S 24-445-02-S 24-126-44-S 24-112-12-S 24-294-06-S 24-326-13-S 24-326-14-S 25-237-14-S NOTE: All component dimensions Inches 1 inch : 25. hex. camshaft A. camshaft A.onnect_g Rod (. 24-033-01-S CRANKCASE KEY NO. valve spdng (4) Kit.) Shim. cylinder head (2) Head assembly. Shim.25) (2) Piston w/Ring Set (Std. oH fill cap (Includes 22) O-Ring. dng Washer. breather Clamp.12. oil fill Screw. lower oil fill tube Bracket. breather 2 O-Ring. flange M6xl. camshaft A. breather Plug.TRACTORMODEL NUMBER 917.28) Grommet. camshaft A. breather Bracket. spring 4 Spdng.S DESCRIPTION Kit.6x90 (6) Kit.R. 1 2 PART NO. rocker 4) P rot. camshaft (A. valve stem 2) Reaner.plain (Includes 16.25 (2 Rng Se . valve cover . Shim.) _2) _. hex.272242 -KOHLERENGINE-MODELNUMBERCV624TYPE NUMBER65578 H EADNALVF. exhaust (Std. oil front Crankcase (USE: Miniblock 24 7 82 24) Fgtthg pin. breather Hose. ou fill tube Tube. flange M6x0. flange M6x1.R. camshaR ()A. retainer (4) Head assembly.R. 24-032-01. 1/8" Screw.S. valve (4) Cap. breather separator _ncludes 28.R. upper oil fill tube Dipstick assembly (Includes 21. governor cross given in U. 22) Kit.) (2 Valve.56 2 Retainer. rocker ann (4) Screw. 6 Pson w/Ring Set (.) Shim. allen hd. hex. #2 cylinder Arm.30-33) _crew. cup Screw.11. shoulder (4) Strap. breather cover w/ gasket (Inctades 2-4) Gasket. PART NO. dipstick Retainer.17. lifting Valve. intake (Std.) (2) (thcludes 7.60) (2) Piston w/ring set (. hex.25) (2) Seal.Ox34 (4) Screw.6x16 (2) Strap. rubber Kit.S 12-422-12-S 24-012-10-S 52-139-69-S M-545010-S 24-018-04-S 24-402-05-S 12-153-01 *S 24-126-19-S 12-123-04-S M-545016-S 12~153-02-S 24-038-04-S 24-755-46-S 12-153-03-S 24-018-09-S M-931010-S 284)32-09-S 24-468-15-S 24-144-33-S 7 15 16 17 18 19 8 9 (4) Shim. governor cross shaft Washer (bottom) Shaft.Ox20 (4) LlfteF. Shim.S 24-105-13-S 24-016-01-S 12-422-09-S 12-422-13-S 12-422-07-S 12-422-06-S 12-422-10-S 12-422-11.8xl0 (2) Retather..8x16 O-Ring.17) O-Ring Screw.12) Rod. flange M5x0. piston pin 2 3 4 5 24-041-23-S 24-696-59-S 25-139-60-S M-64502g 25-351-01-S 24-755-66-S 24-411-65-S 24-041-68-S 3 4 6 24-294-13-S 24-380-13-S 24-067-13-S 24-067-14-S 6 24-874-17-S 10 11 12 13 14 24*318-12-S 25-186-01-S 24-59g-01-S M-640634-S 12-086-16-S 24-755-74-S 24-153-16-S 24-086-32-S 24-445-gl-S 24-616-01-S 24-016-02-S 24_74-18-S 24-874-19-S 24-674-14-S 24-166-11-S 24-168. hex. hex. dowel locating (6) Connecting Rod (Std. nylon (top) Seal. push (4) Gasket.R. #1 cylinder Kit. breather Cover.08) Ring Set (Std.4 mm 53 .25) (2) Piston w/Ring Set (.) (2) Valve. flange MlOxl. camshaft Shim. 272242 KOHLERENGINE-MODELNUMBER CV624TYPE NUMBER65578 I IGNITION/ELECTRICAL I allumaqe ou Electriouel SLOWER Habitation HOUSING de AND BAFFLES I i souffleur et D_calenll f-.TRACTOR. d _oQ 1| 54 .MODEL NUMBER 917. cover Baffle. grass screen Tie. Inner air cleaner Wing Nut Cover. hex. 1 PART NO. knob with seal (Indudss 15 & 16) O-RIng Knob.7X25 (4) Washer. shoulder M6 X1.0 X16 S(4) Fan Screw. Inner aJr cleaner Cover. slato_" wire Washer. button 9/16 Nut.6xl0 (2) 2 3 4 5 6 7 8 9 1O 11 12 13 14 15 M-403025-S X-25-92-S 24-112-04. fuel spltback PrecJeaner. 24-164-06-S M-651055-S 24-041-01 24-041-14-S 24_94-19-S 24-041-13-S 24-109-10. 1 2 3 4 5 6 7 8 PART NO. cap M4X0. flange M6x1. wiring Lead. air cleaner base Base. Key Flywhee_ Rectifier-regulater Washer. lock 1/4" Harness. bax. valley . eyfinder barrel# 2 side Baffle. phillips hd. intake Screw. backing. hex. flange M5x0. hex. Wire (3) AIR INTAKE/FILTRATION KEY NO. hex. 16 amlp stator (Includes 24 126 71S) Spark Plug (2) Screw. he)(.<. 5" . cylinder barrel# 1 side Baffle. plain 3/16" (2) Screw.8x16 (3) Screw. black (rect. air c_eaner Kit.#2 side Baffle. # 1 side Baffle. 2-4 Nut plastte 3 Plug. flange M5x0. fuel spit-back ---- 24-518-12-S 24-113-18-S 25-454-03-S 9 10 11 12 13 14 15 16 17 47-083-03-S 24-O32-03-S 24-096-01 -S 12-100-01-S 24-096-67-S 54-755-01-S 24-153-20-S 25-341-03-S 24-063-51-S NOTE: All component dimensions given In U.S 25-066-47-S 24-157-03-S 12-086-14-S 12-468-g3-s X-42-15-S 24-025-04-S 25-403-03-S X-25-92-S 24-086-18-S 236602-S 54-755-09-S (4) Spacer. grass screen llncludes 2-4. fuel spitback cup Cup. backing .#1 side Screw.# 2 side Plate. ignRlen (2) Screw. he. flange MSx0. cap M5xO.. valley . element Etsment.5x46 Washer. flange MSx0. hex. blower (Incl.272242 KOHLERENGINE-MODELNUMBERCV624TYPE NUMBER65578 IGNITION/CHARGING KEY NO. plain 3/8". plain 5/16" PART NO. flange M6xl. 24-027-20-S 24-100-01-S 25-139-16-S 24-100-02-S M-545020-S M-545016-S M-551016-S M-645016-S 24-146-16-S 24-146-20-S 24-063-20-S 24-063-14-S 24-063-58-S 24-063-23-S M-545010-S DESCRIPTION Housing. air cleaner Gasket. 54-755-15-S BLOWER KEY NO. 11 16x7/8 2 Connecor 3 contact) KR.Sx20 (4) Screw.MODEL NUMBER 917. air cleaner Seal. cabre Washer.Sx16 Screw.S.and 24 13 18-S) Screw. inches 1 inch = 25.0x55 (4) Gasket.-reg. flange M5xg.0x16 (6) Plate. cabla Clip. Intake manifold (2) Gasket. grass screen (4) 16 17 18 19 20 21 22 12-132-06-S M-548025-S 235173-S 48-154-02-S X-25-63-S 24-584-01-S M~545020-S NOT ILLUSTRATED -24-126-71-S -X-22-11-S -24-176-82-S Bolt.12 gauge insulated grip barrel eyelets) Decal.8x25 (2) Clip.TRACTOR . plastic (2) Screw. hex. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 HOUSING & BAFFLES DESCRIPTION Kit.Sx2g (4) Bracket. plain 1/4" Module.4 mm 55 .S 24-083-02-S -S DESCRIPTION Manfiold. hex. flange MI0x1. TRACTORMODEL NUMBER 917..272242 -KOHLER ENGINE-MODELNUMBERCV624 TYPE NUMBER 65578 STARTING SYSTEM [ [_marrant Svst_me I ENGtNE CONTROLS Aoteur ContrSle ! 3 _2T I O DIL PAN / LUBRICATION [ De L'Hulle Pan Lubrifieation J I# z .-Q O. _' 56 . oil (PTO end) Screw. he_(. flange Kit. round head square neck Lever.8 Washer. hex. throttle conb'ol Screw. cap M4xO. hex. bll assembly _ncludes 2-10) crew. flange M5x0.7x25 Linkage..0x16 4) Clamp. choke Washer.8x16 (1) NUt. linkage Bushing.udes 47) Nut.7 Lever.8 Spdng. oil Kit. flange M6xl.089. hex. brush DESCRIPTION Pan. ENGINE CONTROLS KEY NO. 3/8" Nipple.02-S 52.S. hex. hex. took M5xO. hex.08-S DESCRIPTION Screw. governor regulating Tab.086-16-S 18 25-139-57-S NOTE: All component dimensions given In U.25x45 (9) Plug.RT.03-S 24. cable 2) Screw.272242 KOHLER ENGINE-MODELNUMBER CV624TYPE NUMBER65578 STARTING KEY NO.0g-s 24-086-17-S 24. hex. 24-199-g7-s M-645025-S M-031005-S 24-393-08-S 24-123-05-S 24-162-26-S 24-043-12-S PART NO. solid 3/8" N. hex.03-S 24-126-56-S M-645016-S 12-237-01 -S 24-086-43-S 24-090-07-S X-20-1-S M-541050-S 24-468.8x2O Spdng. flange M5xO. M-539080-S 25-09 fl. piain 5. governor rla NUt. solenoid Kg. hex. 1 2 3 4 5 6 7 8 9 1g 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO.5 mm _3p) g.TRACTOR . 1 2 SYSTEM OIL PAN/LUBRICATION KEY NO. throttle Bushing. sprthg 1/4" Screw.01-S Olt pump assembly (Includes 5) Tube. choke return Bracket.032.403025-S 24-079-05-S DESCRIPTION Bolt. hex. flange M6x1. plain 6 mm 3 4 5 M-841080-S 25-435-04-S 25-755-33-S (2) 6 7 25 141 O5-S 25-221. flange M8xl.090-33-S M-64106g-s 24-089. M4XO. flange M6x1.Ox25 (2) Washer. locking Shaft. oll filter Filter. flange M8x1. throtBe limfler Lever. solenoid shift assembly (Inc. throtlte linkage Screw. 1 2 3 4 5 6 7 PART NO. ctsk.01-S 52-050.090-05-S 41-468-03-S M.01-S 25-158-08-S 24-079. 24-211. oil pickup Screen.25x80 (2) Starter. linkage retaining Linkage. oil Seal. hex. pinion drive (Includes 6) Ring Kit. hd. inches 1 inch = 25. sq. lock 1/4" Nut.MODEL NUMBER 917. control Screw. govemor NUt. throttle actuator Washer. hex.0 Spring.4 mm (2) Lever.25x45 Screw. flange M8x1. governor gear O-Ring Plug. choke 57 . he:<. thread forming 9 10 11 12 13 14 15 16 17 52-448-02-S 12-144-02-S 24-153-08-S 25-139-62-S 24-136. flange M5x0.04-S 25-158-11-S M-545016-S M-547050-S 24.F.01-S 24-089-45-S M-446030-S 24-090-13-S M-545020-S 24. governor gear w/ 12-380-01-S 8) Pin.089-51-S 24. 272242 -KOHLER ENGINE-MODELNUMBER CV624TYPE NUMBER65578 CRANKSHAFT Vilebrequln EXHAUST _chappement I _j2 ml FUEL SYSTEM I Fuel Svst_me J --7 t /v t4 58 .TRACTORMODEL NUMBER 917. inches 1 inch = 25.MODEL NUMBER 917. hex.TRACTOR-.4 mm 59 .0x95 (2) NUt. PART NO. air ciean_" base Stud.0 (2) Clip. fuel 11-1/2" Filter. hose (6) Screw. 1 2 PART NO. flange M6xl. 24-853-25-S DESCRIPTION Crankshaft 2) Plug._t.25x33 (4) 2 3 24-041-15-S 24-053-25 1 24-041-02-S 2 25-072-04-S NOT ILLUSTRATED -PA-65578 -24-522-221 -24-782-24 -24-755-107-S 4 Replacement Short Block Mlnlblock Gasket Set Engine 5 6 7 8 9 10 24-041-14-S M-629095-S M-641060-S 47-154-01. carburetor Carburetor a. fuel Nut. 24757-22-S) Gasket. DESCRIPTION Gasket.272242 KOHLERENGINE-MODELNUMBERCV624TYPE NUMBER 65578 CRANKSHAFT KEY NO. fuel 111-5/8"(2) Clamp. fuel Kit. M6x1. 1 PART NO. 24-757-19S. 24-014-42-S 52-139-09-S FUEL SYSTEM KEY NO.7x18 !2)is e Pump. gasket Kit. choke repairw/ gaskets Kit.S. 24-757-20-S. hex. cup (Includes DESCRIPTION EXHAUST KEY NO. cap. M6x1. overhaul w/ askets . cebte Line. carburetorw/ askets _nutud_ 2-4) Gasket. plastic (2) Line.s 24757-18-S. solenoid replacement w/ gaskets 11 24-393-16-S 12 24-100-01-S 13 15-353-04-S 14 24_50-02-S NOT ILLUSTRATED -24-757-18-S ---24-757-19-S 24-757-20-S 24-757-22-S NOTE: All component dimensions given in U.S 24-353-03-S 25-237-14-S 24-086-12-S Kit. MSx1. exhaust (2) Stud._embly (For infraction only not available separately (Service _th k. 6O . 61 . . ......... ...... Make turns gradually to prevent tipping or loss of control.. NOT ACROSS HiLL GUIDE I p_ Operate your Tractor up and down the face of slopes (not greater than 15 ).SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL.. .... never across the face.. Exercise extreme caution when changing direction on slopes.... EST.only) www. M_rL .lawnequipment.. . Roebuck and Co.sears. Roebuck and Co.22.S.. o_ day r_Jt(U.S_.01 TR Pdntedin U..SA_ Forthe repbcementparts.A.5 p.com@atsd rect To purchase inquire or abouta SearsServiceAgreement or SearsMaintenance Agreement: 1-800-827-6655 (U..) 7 a. Sat. 4 p.m.CST. 179177 3.F.accessories owner'smanuals and thatyouneed todo-it-yourself.A. 7daysaweek _J. of in no matterwhomade it.m. nd a electronics.m.rn. McMarque de commerce / k_)Marque d&p_6e de Sears. © Marca Registrada I TM Marca de F_brica I sM Marca de Servtcio de Sears.m._ny_me. 1-800-361-6665 (Canada) 9 a. callfor thenearestSears Pads and RepairCenter.-11p.idode reparaci_ a dornidlio. paraordonar y piezas: 1-888-SU-HOGAR_ ® Registered Trademark I "nJTrademark / s_ Service Mark of Sears.S.For repair major brand appliances your own home.m.8 p. Para pedr se_. callSears PartsDirect -_] 1-800-366-PART (1-8oo-366-7278) 6 a_m. Roebuck and Co.. 1-800-488-1222 . M .Sat.no matterwhosold Forrepairof carry-in products likevacuums. 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