Connector Tooling Guide

Connector Tooling GuideAn ISO9001 and AS9100 Registered Company ® DANIELS MANUFACTURING CORPORATION Preface and Table of Contents Daniels tools have been utilized in military aircraft and aerospace programs for over 50 years (DMC founded in 1949). By continuously planning and adding to our product lines, we are now fulfilling the demands of other high technology fields such as computers, lasers, communications, and many other areas of electronic packaging. The people behind the DMC name are pleased to present our Connector Assembly Tools and Accessories on the pages that follow. We believe the application data which accompanies each section will answer your specific questions concerning tooling; however, we encourage you to contact us by telephone or fax for the personal services of our knowledgeable staff of application experts. NOTICE ANY PRICES WE QUOTE VERBALLY OR ANY PRICES APPEARING IN OUR PRINTED PRICE LISTS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. IF YOU NEED FIRM PRICES FOR FUTURE DELIVERIES YOU SHOULD REQUEST A WRITTEN QUOTATION FROM OUR SALES OFFICE. WE ARE NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND, RESULTING FROM THE USE OF ANY OF OUR PRODUCTS. CONTENTS Important Facts About Crimping . . . . . . . . . . . . . . . . . . 1 Tensile Test Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 PT-150B Manual Pull Tester . . . . . . . . . . . . . . . . . . . . . . 4 HPT-200 Hand Held Wire Crimp Pull Tester . . . . . . . . . 5 Standard Adjustable Crimp Tool. . . . . . . . . . . . . . . . . . . 6 M22520/1-01 (AF8) Miniature Adjustable Crimp Tools . . . . . . . . . . . . . . . . . 8 M22520/2-01 (AFM8) M22520/7-01 (MH860) M22520/34-01 (39-000) Ultra Precision (MH800) Pneumatic Crimp Tools . . . . . . . . . . . . . . . . . . . . . . . . . 10 (WA22) (WA22P) (WA27F) Specialty Pneumatic Tools . . . . . . . . . . . . . . . . . . . . . . 11 First End Package Second End Package Large Gage Pneumatic Crimp Tools . . . . . . . . . . . . . . 12 M22520/23-01 (WA23) Large Gage Contact Application Information. . . . . . . 13 Technical Application Guide . . . . . . . . . . . . . . . . . . . . . 14 Connector Illustration Contact Color Code (BIN) Wire Stripping M39029 Contact Quick Location Chart Connector/Assembly Tool Guide By Series . . . . . 16–44 MIL-STD-1760 Connector Tooling . . . . . . . . . . . . . . . 27 Circular Indent Crimp Tools . . . . . . . . . . . . . . . . . . . . . 45 (MH801) (MH802) (MH803) (MH804) M22520/4-01 (GS100-1) M22520/31-01 (GS200-1) Coaxial Contact Tool Selection Guide . . . . . . . . . . . . . 46 Open Frame Crimp Tools . . . . . . . . . . . . . . . . . . . . . . . 48 M22520/5-01 (HX4) M22520/10-01 (HX3) Pneumatic Open Frame Tool . . . . . . . . . . . . . . . . . . . . 50 Open Frame Operation, Dies, and EHCY Series Electric Tool . . . . . . . . . . . . . . . . . . . 51 Pneumatic/Hydraulic Portable Crimp Tool Systems . . . . . . . . . . . . . . . . . . . . . . . . 52 DMC Crimp Dies For A Full Range of Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Typical Die Configurations and Applications R.F. Connectors Tool Selection Guide. . . . . . . . . . 54– 65 Hydrac Hydraulic Crimping Tools . . . . . . . . . . . . . 66–69 Contact Retention Test Tools . . . . . . . . . . . . . . . . . . . . 70 Installing and Removal Tools . . . . . . . . . . . . . . . . . 71–73 MIL-I-81969 Commercial Standard Hand Crimp Tools . . . . . . . . . . 74 GMT232 DCT4 GMT Hand-Held Pneumatic Wire Stripping Tool . . . . . . . . . 75 (WSP 1630) EMI/RFI Band Application System . . . . . . . . . . . . . . . . 76 Connector Service Maintenance/Support Kits. . . . . . 80 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 DANIELS MANUFACTURING CORP. 526 THORPE RD. • ORLANDO, FL 32824 U.S.A. PHONE 407/855-6161 • FAX 407-855-6884 E-MAIL: [email protected] • WWW.DMCTOOLS.COM FOR WARRANTY & LIMITATION OF LIABILITY INFORMATION SEE PAGE 81 REV. 9 WWW.DMCTOOLS.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION Important Facts About Crimping CRIMPING: THEN AND NOW The first multi-pin connectors were terminated by soldering the conductor to non-removable contacts. However, high temperature applications and the need for simple and reliable field service led to the introduction of connectors with removable contacts. These were crimped onto the conductor rather than being soldered. The first standard crimp tool developed to crimp these new contacts was introduced in the early sixties. MS3191-1, a military drawing, defined this tool and its accessories. The MS3191-1 utilized a four indent crimp pattern together with a positive stop locator which controlled the travel of the indenters (crimp depth). The MS3191-1 design was a compromise between simplicity of operation and crimp performance since the crimp depth for any given contact was not adjustable to accommodate the differing diameters of the conductors to which it would be crimped. It was, however, suitable for the crimp connectors of that era. An improved tool design featuring independently adjustable crimp depths was soon introduced as MS3191-4. The MS3191-4 had an internal adjustment, totally independent of the locator, which permitted the selection of seven separate crimp depths, allowing optimal crimping of conductors ranging from AWG 12 to 26 regardless of the wire barrel size of the contact. MS3191-4 also introduced the use of the double tipped indenter to produce an eight indent crimp pattern which has consistently achieved superior tensile pull off values. MS3191-4 introduced the concept of a turret head containing three locators which could be used without separating any of them from the basic crimp tool. In 1969 two military specifications for crimp tools were developed to replace the existing military drawings. They were MIL-T-22520C (Navy) and MIL-T-83724 (USAF) which defined a standard size crimp tool similar to the MS3191-4, but with an expanded eight step crimp depth range. These specifications also defined a miniature crimp tool to crimp conductors as © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION ® DANIELS MANUFACTURING CORPORATION small as AWG 32. Both documents were combined in 1971 into MIL-C-22520D. All previous military standards for crimp tools were then cancelled including the MS3191. MIL-C-22520 (changed in 1996 to MIL-DTL-22520) has since replaced many other crimp tool documents including: MS3198, MS22910, MS17776, MS28731, MS90388, MS14037, MS27437, MS27828, MS27832, MS55619, MS27426 and others. This list includes specifications for indent crimp tools, terminal lug crimp tools, pneumatic tools, coaxial cable crimp tools and connector service kits. The establishment of MIL-DTL22520 was a milestone on the road to crimp tool standardization. Its development has eliminated the waste and confusion which accompanied the overlapping applications of many different “standard” crimp tools called out by a deluge of unrelated military drawings. MIL-DTL-22520 established a single specification which set forth performance requirements for all crimp tools to be used on military standard electrical connectors. drop at a designated current. The mechanical strength of a crimped joint and hence its pull-out force (tensile strength), varies with the deformation applied. Therefore, by properly shaping the deformation a high pull-out force can be achieved, i.e. the crimp die of the tool determines the crimp configuration and deformation. The dies in the tool determine the completed crimp configuration which is generally an element of contact and/or connector design. Some of the design considerations are: a) The type of contact, its size, shape, material and function, b) The type and size of wires to be accommodated, c) The type of tooling into which the configuration must be built. EIGHT INDENT FOUR INDENT THE CRIMPING CONCEPT Crimping is a method of firmly attaching a terminal or contact end to an electrical conductor by pressure forming or reshaping a metal barrel together with the conductor. The forming of a satisfactory crimp depends on the correct combination of conductor, crimp barrel and tool. When applied with a properly matched tool, a union would be established which has both good electrical and mechanical characteristics. The tool will provide these requirements consistently and reliably with repeatability assured by quality cycle controlled tooling. There are several common configurations of crimped joint; several examples are shown below. The electrical resistance of a properly designed and controlled crimped joint should be equal to, or less than, the resistance of an equal section of wire. Specifications state the requirements in terms of millivolt WWW.DMCTOOLS.COM TWO INDENT HEXAGONAL CRIMP CIRCULAR CRIMP B CRIMP NEST & INDENT CRIMP CAPTIVE CRIMP INSULATION DISPLACEMENT Tensile Test Systems For Wire Terminations and Similar Applications make any of them a superior choice for on-site or laboratory use in an infinite variety of applications. The operation of the equipment is simple yet versatile, and DMC will customize the gripping jaws or other components to make test sample installation and removal an easy task. Models are available with output display readings in Pounds, Newtons, and/or Kilograms to conform with the requirements of the users system. Units are available for either 115 or 230 volt power input. It’s only natural that the company which supplies the best wire termination tools and equipment would add the very best Digital Tensile Testers to further meet the demand for fewer sources and improved support through a wider range of user needs. THE DEPENDABLE ™ ALPHA-TEST SYSTEM MODEL HPT-200 HAND-HELD PULL TESTER Now available from DMC is a line of Electronic Tensile Test Systems which may be used in conjunction with SPC Programs or other Quality Control disciplines in both OEM and maintenance applications. The electronic digital readout displays are a fast and reliable source of test data. The rugged construction and the portable design of these test machines Also consult DMC for Model HPT-200 hand-held pull tester which blends the accuracy and rugged design of the Alphatron pull testers into a portable battery powered unit. MODEL MPT-250B. MOTORIZED PULL TESTER PAGE 2 WWW.DMCTOOLS.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION 1 lbf Digital Display w/Peak Hold Reading LED w/.13 cm) case 6.21 kg) case and hand unit MANUAL PULL TESTERS PT-150B Width Depth Weight SPECIFICATIONS FOR THE MPT-250B MOTORIZED WIRE CRIMP PULL TESTER Rate of pull: 1 to 10″/min. (6.87 cm) case 2. Rate of Pull Auto-Stop at Wire/Crimp Break Point Auto Return to Start Position in Reset Mode 15 Position Slotted Lower Terminal Grip. Battery 50°F to 100°F (10° to 38°C) ® DANIELS MANUFACTURING CORPORATION MOTORIZED PULL TESTERS ±0.8 lg) (less options) HPT-200 2 in. (11.5 in. PT-150B Options: Extra-wide Cam Grips (.56″ high digits 115 VAC 50/60 Hz 230 VAC Int.1 lbf Digital Display w/Peak Hold Reading LED w/.5″/min.040″ diameter Safe-T-Cable™. . (18. @ 6 –10″/min. Increments • Adjustable Set-point for Motor Stop at Pre-Set Force. wide) • Ring Terminal Lower grip • 15 Position Slotted Lower Terminal Grip • Safety Cable Grips (Upper and Lower) HAND-HELD PORTABLE PULL TESTER MODEL HPT-200 HPT-200 Options: See page 5.75 in. (20. (5.0 kg 667 N HPT-200 200 lbf 90.78 kg) (less options) PT-150B 15.7 kg 889 N ±0. Push-button Selectable in 10 1″/min.5 lbs.032″ and . MPT-250B-SC MOTORIZED SAFE-T-CABLE™ TESTER The specifications for this model are the same as MPT-250B.5% (1/2 of 1%) ±0. @ 1–5″/min. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.4 cm) 15 in. (43.5% (1/2 of 1%) 0. (25.56″ high digits 115 VAC 50/60 Hz 230 VAC 50/60 Hz 50°F to 100°F (10° to 38°C) Display Electrical MPT-250B Operating Temperature MANUAL PULL TESTERS Dimensions Height MPT-250B 8 in. ± 1/8″/min.5 in. MPT-250B Options: 0-250 lb.4 cm) 16 in.1 lbf Digital Display w/Peak Hold Reading LED w/.08 cm) case 9. Selectable Rates of Pull in 10 2.Tensile Test Systems Technical Information GENERAL SPECIFICATIONS MPT-250B Capacity Accuracy Resolution Display Type 250 lbf 113 kg 1112 N PT-150B 150 lbf 68.9 cm) 15 lbs. (25. (15.DMCTOOLS. Rate of Pull ± 1/4″/min. (24. The MPT-250B-SC is equipped to test .25 in. (27. Increments.9 cm) 10 in. (1.5–30″/min. Capacity 1 lb.020″.2 cm) 26 lbs.COM PAGE 3 .5% (1/2 of 1%) 0. Resolution • Universal SelfTightening Cam-Type Lower Grip • Ring Terminal Lower Grip • Display Units in Kilograms • Display Units in Newtons • Lb/Kg Switching • Lb/Newtons Switching • 7.56″ high digits 115 VAC 50/60 Hz 230 VAC 50/60 Hz 50°F to 100°F (10° to 38°C) 0.3 cm) 10 in. PT 150-B Manual Wire Crimp Pull Tester STANDARD FEATURES • Capacity: 150 lb.5". D. 50/60 Hz std. newtons or kilograms (dip switch controlled) • Resolution: 0. 16" ELECTRICAL • Power: 115VAC. The operation of the equipment is simple yet versatile. 15.DMCTOOLS.56" High Digits • Self-Tightening Dual Cam Type Upper and Lower Grips • Lever Arm Pull Mechanism PHYSICAL • Weight 15 Lbs. (230VAC 50/60 Hz optional) OPTIONAL FEATURES • 230 VAC 50/60 Hz Power (P/N 15-7004) ACCESSORIES GRIPS • Ring Terminal Lower Grip (P/N 15-0066) • Right Angle Terminal Lower Grip (P/N 15-3042) • 15 Position Slotted Terminal Lower Grip (P/N 15-3087) • Extra Wide Self-Tightening Upper Grip (P/N 15-3109) • Extra Wide Self-Tightening Lower Grip (P/N 15-3108) CALIBRATION • New units supplied with certificate of calibration traceable to NIST • Factory calibration available • In order to maintain NIST trace ability. ACCESORY GRIPS PAGE 4 WWW.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . Do Not Exceed 12 Months Between Calibrations Now available from DMC is the PT-150B Electronic Manual Tensile Test System which may be used in conjunction with SPC Programs or other Quality Control disciplines in both OEM and maintenance applications.5 % of full scale • Digital Display with Peak Hold • Backlit LCD Display with 0. (Shipping Weight 21 Lbs.1 lb • Accuracy: ± 0. 667 N.) • Stand Dimensions: H. 68 Kg • Display units in pounds. The electronic digital readout display is a fast and reliable source of test data. W. 10". and DMC will customize the gripping jaws or other components to make test sample installation and removal an easy task. 110 . lightweight and ergonomic design • Built-in NIMH battery.047 . Durable construction and a convenient carry case ensure protection. These testers perform pull-force measurements on wire terminations.5 in. low stress tensioning mechanism • Protective carrying case • Shoulder bag (optional) • Built-in calibration test • Accuracy: (0.DMCTOOLS.7 kg 889N Accuracy: ± .87 cm) case Weight: 2.) .25 in. The patented Low Stress tensioning mechanism makes the HPT-200 versatile and easy to use.HPT-200 Hand Held Wire Crimp Pull Tester ® DANIELS MANUFACTURING CORPORATION Daniels Manufacturing Corporation introduces a portable tensile tester capable of pull testing wire crimps up to 200 pounds (up to 10 AWG wire in most cases). (5.5% of full scale) • Resolution: (0.COM PAGE 5 .125 . A built in NIHM battery provides up to 14 hours use on a single charge and the Power Management Circuit allows use during charging. or kilograms is available SPECIFICATIONS: Capacity: 200LBF 90.172 .218 . which is known throughout the world for quality wire termination tools and equipment would add the very best portable tensile tester to meet your need for fewer sources and improved support through a wider range of capabilities.56 in. (15. The lightweight Alphatron HPT200 is a self-contained tester that extends your testing capability to the shop floor.063 . MPT200A and MPT-500A. The rugged construction and portable design of these test machines make any of them a superior choice for on-site or laboratory use. We follow that up with our expert factory service and calibration. high digits Electrical: 115 VAC 50/60 Hz or 12 VDC Int.188 . (24.236 .158 . The HPT-200 portable tester is an extension of the Alphatron Wire Crimp Pull Tester line of products. You no longer have to wait for process samples to arrive in the QA Lab.08 cm) case Width: 9. which include the PT-100.5% of full scale Resolution: . PT-100A.080 . © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION UPPER GRIP Standard Terminal Grip • Portable. 9 10 11 12 13 14 15 Size (in. 1 2 3 4 5 6 7 8 Size (in.1 lbf Display Type: Digital display w/peak hold reading Display: LDC w/.250 .031 .5 lbs.13 cm) case Depth: 6. THE LAB IS NO LONGER THE LIMIT… It is only natural that the company. Battery Operating Temperature: 50°F to 100°F (10° to 38°C) Height: 2 in.) .094 .141 WWW. with charger • Up to 14 hour use on a single charge • Patented.21 kg) case and hand unit SLOT DIMENSION No. The HPT-200 hand held pull tester combines the accuracy and rugged design of the Alphatron pull testers into a portable battery powered unit.203 No.1 pounds) • Display in newtons. (1. and suggested selector depth settings for the wire size being used. special indent configurations are available upon request. Periodic gaging is recommended to insure accurate calibration. This can be done easily by setting the tool selector knob to position #4. The 8 impression crimp. a military standard or non-military positioner (TP-XXX Part No. It’s like having a quality control inspector at every work station. This setting can be secured by use of a locking pin or safety wire.DMCTOOLS. and checking indenter closure with the M22520/3-1 “GO/NO-GO” gage (DMC part no. some testing will be necessary to determine the optimum selector setting for your contact/wire combination. This head is attached in the same manner as explained above. has virtually limitless application within the specified wire range of 12 through 26 AWG. which is standard in the AF8. In addition. assures absolute maximum tensile strength with almost every closed barrel contact. the tool must be mated with one of the following optional accessories: a military standard or non-military turret head (TH-XXX Part No. The height adjusting screw is then rotated until the contact is in the proper position for crimping. For proper operation. along with the tool’s light weight. or a universal head (Part No.COM © COPYRIGHT 2005 DANIELS MANUFACTURING CORPORATION . Series). The screw can be secured with the locknut provided. Over a thousand turret heads are available to adapt the tool frame to your specific military or proprietary contact/wire combination. The operator simply dials the desired step for the wire being used.Standard Adjustable Crimp Tool UPPER RANGE CRIMP TOOL AF8 M22520/1-01 The DMC AF8 qualified to MIL-DTL-22520/1. The wire sizes listed on the tool frame selector knob can be used as a reference starting point. This plate lists specific contact part numbers. This assures the same accurate crimp every time. operator fatigue is minimized. A permanent dataplate is affixed to all turret heads and positioners. UH2-5). The carefully engineered design achieves the absolute maximum mechanical advantage. Positive crimp depth is controlled by an 8 position selector knob conveniently located on the tool frame. the corresponding position color code (for 3 position turret heads). The selected contact is inserted through the entry hole on the opposite side of the tool frame from the head. however. The precision ratchet controls cycling of the tool in both directions of handle movement. This is done simply by orienting the head in the keyed position. G125). and by tightening the hex socket screws provided as part of the head. The universal head is ideally suited for lab work and prototype production applications. The AF8 measures 93⁄4″ x 21⁄2″ x 11⁄4″ approximately and weighs 15 oz. Series). PAGE 6 WWW. no operator maintenance is required. Complete instructions concerning the use.COM PAGE 7 .DMCTOOLS.® DANIELS MANUFACTURING CORPORATION Other than keeping the unit clean and properly stored when not in service. MILITARY P/N M22520/1-01 M22520/1-02 M22520/1-03 M22520/1-04 M22520/1-05 M22520/1-06 M22520/1-07 M22520/1-08 M22520/1-09 M22520/1-10 M22520/1-11 M22520/1-12 M22520/1-13 M22520/1-14 M22520/1-15 M22520/1-16 M22520/1-17 M22520/3-1 DMC P/N AF8 TH1A TH4 TH163 UH2-5 TP45 TP85 TH199S TP360 TP365 TP465 TH270 TH285 TH286 TP485 TP513 TP651 G125 DESCRIPTION TOOL FRAME TURRET TURRET TURRET UNIVERSAL POSITIONER POSITIONER POSITIONER TURRET POSITIONER POSITIONER POSITIONER TURRET TURRET TURRET POSITIONER POSITIONER POSITIONER GAGE NSN 5120-01-335-8571 5120-01-335-8834 5120-01-335-8835 5120-01-335-8836 5120-01-335-8583 5120-01-335-8584 5120-01-335-8585 5120-01-335-8837 5120-01-335-8586 5120-01-335-8587 5120-01-335-8588 5120-01-335-8838 5120-01-335-8839 5120-01-335-8840 5120-01-335-8589 5120-01-335-8590 5120-01-335-8591 5220-00-165-7604 © COPYRIGHT 2005 DANIELS MANUFACTURING CORPORATION WWW. care and warranty are supplied with each tool. DMC offers complete factory service by knowledgeable technicians within a reasonable turnaround time. Additional copies are available on request. no operator maintenance is required. DMC’s complete factory service is available. The data plate on each positioner designates which contacts the positioner accommodates for its wire size and indicates selector position. Complete instructions concerning the use. The positioner is easily removed and changed. Positioners adapt the tool frame to a particular application. MILITARY P/N M22520/2-01 M22520/2-02 M22520/2-03 M22520/2-04 M22520/2-05 M22520/2-06 M22520/2-07 DMC P/N AFM8 K1S K60S K151 K3 K41 K40 DESCRIPTION TOOL FRAME POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER NSN M22520/2-31 5120-01-335-8572 5120-01-335-8592 5120-01-335-8593 5120-01-335-8594 5120-01-335-8595 5120-01-335-8624 5120-01-335-8625 M22520/2-32 M22520/2-33 M22520/2-34 M22520/2-35 M22520/2-36 M22520/3-1 K406 K496 K74S K323 K532-1 K473 G125 POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER GAGE 5120-01-335-8619 5120-01-335-8620 5120-01-335-8621 5120-01-335-8622 5120-01-335-8623 5120-01-335-8596 5220-00-165-7604 MILITARY P/N M22520/2-08 M22520/2-09 M22520/2-10 M22520/2-11 M22520/2-12 M22520/2-13 M22520/2-14 M22520/2-15 M22520/2-16 M22520/2-17 M22520/2-18 M22520/2-19 M22520/2-20 M22520/2-21 M22520/2-22 M22520/2-23 M22520/2-24 M22520/2-25 M22520/2-26 M22520/2-27 M22520/2-28 M22520/2-29 M22520/2-30 DMC P/N K13-1 K42 K43 K287 K286 K338 K340 K341 K339 K342 K343 K330-2 K331-2 K332-2 K212 K267-1 K75S-1 K261-1 K262-1 K269-1 K373-1 K372-1 K404 DESCRIPTION POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER NSN 5120-01-335-8626 5120-01-335-8627 5120-01-335-8628 5120-01-335-8629 5120-01-335-8630 5120-01-335-8631 5120-01-335-8632 5120-01-335-8633 5120-01-335-8634 5120-01-335-8635 5120-01-335-8636 5120-01-335-8637 5120-01-335-8638 5120-01-335-8609 5120-01-335-8610 5120-01-335-8611 5120-01-335-8612 5120-01-335-8613 5120-01-335-8614 5120-01-335-8615 5120-01-335-8616 5120-01-335-8617 5120-01-335-8618 PAGE 8 WWW. care and warranty are supplied with each tool. Periodic gaging is recommended to insure accurate calibration. This is easily accomplished with the M22520/3-1 “GO/NO-GO” gage (DMC part no.DMCTOOLS.Miniature Adjustable Crimp Tools LOWER RANGE CRIMP TOOL AFM8 M22520/2-01 Qualified to MIL-DTL-22520/2. The cycle controlled precision ratchet assures consistently accurate crimps every time. the DMC AFM8 is designed for most of the miniature and sub-miniature connector types that are so widely used in all types of electronic systems. Crimp depth is dialed on the 8 step selector knob by merely raising the knob and rotating it to the proper position. The AFM8 is 6 3/4″ in length and weighs approximately 10 oz. Other than keeping the tool clean and properly stored when not in use. Additional copies are available from the factory. Originally developed for the Air Force. The AFM8 gives a Mil-Standard 8 impression crimp. which assures maximum tensile strength. the AFM8 meets the need for a miniature tool accommodating wire sizes 20 through 32 AWG. G125) on SEL setting #8.COM © COPYRIGHT 2005 DANIELS MANUFACTURING CORPORATION . The tool frame has a built-in 8 step selector knob for ease in dialing the correct crimp depth setting for the wire being used. COM PAGE 9 . and other tools as follows: MILITARY P/N M22520/34-01 M22520/34-02 M22520/35 M81969/33-01 M81969/33-02 M81969/34-01 DESCRIPTION BASIC CRIMP TOOL POSITIONER GAGE INST. but some applications call for more. They are a high density circular connector series utilizing a high shock threaded coupling system with front release crimped contacts.DMCTOOLS. TOOL (OFFSET) REMOVAL TOOL DMC P/N 39-000 39-102 G345 DAK55-22SA DAK55-22JA DRK56-22A © COPYRIGHT 2005 DANIELS MANUFACTURING CORPORATION WWW.® DANIELS MANUFACTURING CORPORATION ULTRA PRECISION CRIMP TOOL (MODEL MH800) All DMC tools are designed and built to the highest standards of precision and quality. The answer to this demand is the model MH800 Ultra Precision Crimp Tool which utilizes the same basic components as the Model AFM8 (M22520/2-01) Crimp Tool with tighter gaging tolerances and a special indenter tip configuration that assures a uniform flow of metal during the crimping operation. For these connectors DMC has added a new crimping tool to its range. TOOL (STRAIGHT) INST. the DMC MH860 is a recent addition to the military specification. for use with jacketed cable in shipboard applications. It accommodates the K series or M22520/2-XX positioners and is easily identified by a distinctive orange handle grip. It is the same size and weight as model AFM8. with positioners which adapt it to virtually all applications consistent with others in the MIL-DTL-22520 family. Gaging is accomplished with the G100 “GO/NO-GO” gage. MILITARY P/N M22520/7-01 M22520/7-02 M22520/7-03 M22520/7-04 M22520/7-05 M22520/7-06 M22520/7-07 M22520/7-08 M22520/7-09 M22520/7-10 M22520/7-11 M22520/7-12 M22520/7-13 M22520/3-3 DMC P/N MH860 86-1S 86-2 86-3 86-4 86-5 86-6 86-7 86-11S 86-12S 86-19 86-20 86-21 G145 DESCRIPTION TOOL FRAME POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER POSITIONER GAGE NSN 5120-01-335-8573 5120-01-335-8597 5120-01-335-8598 5120-01-335-8599 5120-01-335-8600 5120-01-335-8601 5120-01-335-8602 5120-01-335-8603 5120-01-335-8604 5120-01-335-8605 5120-01-335-8606 5120-01-335-8607 5120-01-335-8608 5120-00-338-0378 THE MIL-C-28840 TOOLING MIL-C-28840 connectors were developed for the Navy. MIDDLE RANGE CRIMP TOOL MH860 M22520/7-01 Qualified to MIL-DTL-22520/7. The model MH800 accommodates wire sizes 20 thru 32 AWG (the miniature to sub-miniature range). One such case is miniature and sub-miniature contacts which have extremely thin wire barrel dimensions. the M22520/34-01. The MH860 accepts the entire middle wire range of 16 through 28 AWG. It was developed to meet the demonstrated need for supporting the majority of electrical systems with one versatile crimp tool frame. makes a portable system which is adaptable to any work bench. weight 32 oz. the same gaging dimensions and selector settings. The resulting power capability can in many instances compare with an automated system costing thousands of dollars more. This solid gaging means high output with less downtime. Bench mounted. These pneumatic tools are widely used in both military and proprietary programs. dependable service and their cost saving and adaptability. WA22P and WA22 are direct equivalents of their corresponding hand tools. length 8″. the power tools fulfill the same precise crimp requirements as the hand models. Their popularity has come about in part because of their unequaled reputation for trouble-free. The foot valve. weight 50 oz. weight 32 oz. thereby minimizing operator fatigue. LOWER RANGE WA22 (EQUIVALENT TO AFM8) accommodates MIL-standard and commercial K series positioners. gages and other accessories. length 8″. They use the same turret heads or positioners. Whether upper. UPPER RANGE WA27F (EQUIVALENT TO AF8) accommodates TH-XXX MIL-standard and commercial series turret heads or TP-XXX MIL-standard and commercial series positioners. No additional operator training is necessary. BENCH MOUNT BM-2 FOOT VALVE WA10 PAGE 10 WWW.Pneumatic Crimp Tools The DMC Power Crimp tools WA27F.DMCTOOLS. They use the same indenter configuration. Accurate calibration is maintained by a unique 8 step machined steel block that holds gaging tolerances far longer than the usual adjustment screw method. As production needs grow. The hand trigger is designed for equal ease of use by right or left handed operators.0 atmospheres) clean dry air. as well as high production bench tools. diameter 2 1/4″. length 10″. middle or lower range.COM © COPYRIGHT 2005 DANIELS MANUFACTURING CORPORATION . MIDDLE RANGE WA22P (EQUIVALENT TO MH860) accommodates MIL-standard and commercial 86-XXX series positioners. Air supply requirements are 80-120 PSI (5. the optional foot valve allows hands-free operation.5 to 8. The bench mount will allow the tool to be secured at virtually any angle for individual comfort. diameter 2 1/4″. The system uses standard air fittings readily available in most shops. when installed in-line with an air supply. all that needs to be added is the tool frame itself. diameter 2 3/4″. The compact size and light weight of these tools allows them to be used easily as hand tools. DMC has developed two special concepts. with all strands inside the contact. When this is verified. The operator can then insert the wire into the contact (wire barrel) where the operator can see that it is inserted correctly. When the contact reaches the correct crimp position. Consult DMC Customer Service for these and other Pneumatic Crimp Tools. it will automatically apply the crimp to the contact and wire. When the contact is loaded into the tool. SECOND END PACKAGE (WA22LC-X1 HAND-HELD PNEUMATIC CRIMP TOOL) © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.DMCTOOLS. the wire barrel remains above the tool in clear view. more ergonomic version for hand-held operation. using the MIL-SPEC equivalent pneumatic tools as their basis. SECOND END PACKAGE (WA22LC-X1 HAND-HELD PNEUMATIC CRIMP TOOL) The same basic tool that is commonly bench mounted for first end terminations is now available in a lighter. ® DANIELS MANUFACTURING CORPORATION FIRST END PACKAGE (QA SERIES AUTOMATIC POSITIONER CRIMP TOOL) The standard WA22 and WA27F tools (or similar versions) can be fitted with components that allow the positioner (contact locator) to extend past the indent mechanism. the contact is lowered into the crimp tool by slight movement of the wire. The WA22LC-X1 tool features a smaller profile and lighter weight which makes it especially useful for second end terminations on vertical and horizontal wiring form boards. Together these special tools can take first end and second end terminations to the next level of ease and manufacturability. FIRST END PACKAGE (QA SERIES AUTOMATIC POSITIONER CRIMP TOOL) Consult factory for special positioner part numbers and pricing. and maintainers.COM PAGE 11 .Specialty Pneumatic Tools For 4/8 Indent Crimping The DMC pneumatic crimp tools have proven themselves to be economical and dependable throughout four decades of use by the leading aircraft and aerospace OEMs. 432 G698 PAGE 12 WWW.130 . 4/0N CONTACT SIZE 8 6 4 0 00 0000 DMC # WA23 WA23-2 WA23-3 WA23-4 WA23-5 WA23-6 WA23-7 WA23-9 WA23-10 WA23-11 WA23-12 WA23-13 WA23-14 WA23-15 WA23-16 NOW FEATURING… Die Assemblies and Locators for: DMC’s heavy pneumatic crimp tool functions with the push of a button for operator ease.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . 6 Die Assy.358 G697 . 1/0N Locator 2/0. An optional foot valve is available upon request. Custom dies and locators may be designed to specific requirements.332 G696 .16 BAR) shop air sources. 4N. Die and Locator List MIL # M22520/23-01 M22520/23-02 M22520/23-03 M22520/23-04 M22520/23-05 M22520/23-06 M22520/23-07 M22520/23-09 M22520/23-10 M22520/23-11 M22520/23-12 M22520/23-13 M22520/23-14 M22520/23-15 M22520/23-16 DESCRIPTION Crimp Tool Die Assy.195 .Large Gage Pneumatic Crimp Tools WA23 PNEUMATIC CRIMP TOOL It is engineered with the operator’s safety in mind and features a full cycle control system.425 . 8 Die Assy. This heavy duty crimp tool accommodates large size contacts 8 through 0000 (AWG) and operates on standard 90–125 psi (5.178 G694 . This tool is portable and needs no extra booster for large size contacts. 2/0N Locator 4/0. 1/0 Die Assy. MIL-T-7928) • Other Non-Mil Dies and Locators Are Also Available P/N M22520/23-02 M22520/23-03 M22520/23-04 M22520/23-05 M22520/23-06 M22520/23-07 GAGE “GO” “NO-GO” P/ N . M22520/23 Tool. The standard die assembly and locator are easily interchangeable with no special tool required. MS20659. 2/0 Die Assy.202 G695 . 4 Die Assy.136 G693 .DMCTOOLS. 4/0 Locator 8 Locator 6 Locator 4 Locator 4. 4G Locator 1/0 Locator 1/0.171 .4– 8.351 . • Pre-Insulated and Un-Insulated Ring Terminals for Military and Commercial Applications (MS25036.325 . DMCTOOLS. WWW.Large Gage Contact Application Information CONTACT APPLICATION CROSS REFERENCE MIL-C-5015 Front Release (3400 Series) CONTACT PART # M39029/44 M39029/45 M39029/44 M39029/45 M39029/44 M39029/45 BIN CODE 291 298 292 299 293 300 TYPE P/S P S P S P S SIZE 8 8 4 4 0 0 DIE ASSEMBLY WA23-2 WA23-2 WA23-4 WA23-4 WA23-5 WA23-5 LOCATOR WA23-9 WA23-9 WA23-11 WA23-11 WA23-13 WA23-13 ® DANIELS MANUFACTURING CORPORATION Burndy Corporation (FCI) CONTACT PART # B559-01-3 B559-01-6 B559-01-1 B559-01-2 B559-01-10 B559-01-4 B559-01-5 B559-01-8 B559-01-9 B560-01-2 B560-01-4 B560-01-1 B560-01-6 B560-01-3 B560-01-5 BIN CODE 318 319 320 321 322 323 324 327 328 329 330 331 322 333 335 TYPE P/S P P P P P P P P P S S S S S S SIZE 6N 6 4 4N 4G 1/0 1/0N 4/0 4/0N 6 6G 4 4G 1/0 4/0 DIE ASSEMBLY WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-7 WA23-7 WA23-3 WA23-3 WA23-4 WA23-5 WA23-5 WA23-7 LOCATOR WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-16 WA23-16 WA23-10 WA23-10 WA23-12 WA23-14 WA23-14 WA23-16 MIL-C-5015 Rear Release (3450 Series) M39029/29 M39029/30 M39029/29 M39029/30 M39029/29 M39029/30 214 220 215 221 216 222 P S P S P S 8 8 4 4 0 0 WA23-2 WA23-2 WA23-4 WA23-4 WA23-5 WA23-5 WA23-9 WA23-9 WA23-11 WA23-11 WA23-13 WA23-13 MIL-C-22992 Class L Heavy Duty Cylindrical Connector M39029/48 M39029/48 M39029/48 M39029/49 M39029/49 M39029/48 M39029/48 M39029/48 M39029/49 M39029/49 M39029/48 M39029/48 M39029/49 M39029/48 M39029/48 M39029/49 M39029/48 M39029/48 M39029/49 317 318 319 329 330 320 321 322 331 332 323 324 333 325 326 334 327 328 335 P P P S S P P P S S P P S P P S P P S 6 6N 6G 6 6G 4 4N 4G 4 4G 1/0 1/0N 1/0 2/0 2/0N 2/0 4/0 4/0N 4/0 WA23-3 WA23-3 WA23-3 WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-5 WA23-6 WA23-6 WA23-6 WA23-7 WA23-7 WA23-7 WA23-10 WA23-10 WA23-10 WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-14 WA23-15 WA23-15 WA23-15 WA23-16 WA23-16 WA23-16 ITT Cannon 030-3198-003 030-3199-004 030-3200-003 031-3116-003 031-3117-003 031-3118-003 214 215 216 220 221 222 P P P S S S 8 4 0 8 4 0 WA23-2 WA23-4 WA23-5 WA23-2 WA23-4 WA23-5 WA23-9 WA23-11 WA23-13 WA23-9 WA23-11 WA23-13 Matrix Science/Amphenol 5000-029-0008 5000-029-0004 5000-029-0000 5100-033-0008 5100-033-0004 5100-033-0000 214 215 216 220 221 222 P P P S S S 8 4 0 8 4 0 WA23-2 WA23-4 WA23-5 WA23-2 WA23-4 WA23-5 WA23-9 WA23-11 WA23-13 WA23-9 WA23-11 WA23-13 Tri-Star 916-0808-093 916-0404-094 916-0000-095 915-0808-093 915-0404-094 915-0000-095 915-0606-595 915-0606-596 915-0606-597 915-0404-576 915-0404-577 915-0404-578 915-1001-498 915-1001-499 915-2020-579 915-2020-580 915-4040-598 915-4040-599 916-0606-595 916-0606-597 916-0404-576 916-0404-578 916-1001-498 916-2020-579 916-4040-598 214 215 216 220 221 222 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 P P P S S S P P P P P P P P P P P P S S S S S S S 8 4 0 8 4 0 6 6N 6G 4 4N 4G 1/0 1/0N 2/0 2/0N 4/0 4/0N 6 6G 4 4G 1/0 2/0 4/0 WA23-2 WA23-4 WA23-5 WA23-2 WA23-4 WA23-5 WA23-3 WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-6 WA23-6 WA23-7 WA23-7 WA23-3 WA23-3 WA23-4 WA23-4 WA23-5 WA23-6 WA23-7 WA23-9 WA23-11 WA23-13 WA23-9 WA23-11 WA23-13 WA23-10 WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-15 WA23-15 WA23-16 WA23-16 WA23-10 WA23-10 WA23-12 WA23-12 WA23-14 WA23-15 WA23-16 J-Tech 541-220-0808 541-220-0404 542-220-0808 542-220-0404 214 215 220 221 P P S S 8 4 8 4 WA23-2 WA23-4 WA23-2 WA23-4 WA23-9 WA23-11 WA23-9 WA23-11 Amphenol/Bendix 10-497100-6 10-497102-6 10-497222-6 10-497100-4 10-497102-4 10-497222-4 10-497100-3 10-497102-3 10-497100-43 10-497102-43 10-497101-6 10-497223-6 10-497101-4 10-497223-4 10-497101-3 10-497101-43 317 318 319 320 321 322 323 324 327 328 329 330 331 332 333 335 P P P P P P P P P P S S S S S S 6 6N 6 4 4N 4G 1/0 1/0N 4/0 4/0N 6 6G 4 4G 1/0 4/0 WA23-3 WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-7 WA23-7 WA23-3 WA23-3 WA23-4 WA23-4 WA23-5 WA23-7 WA23-10 WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-16 WA23-16 WA23-10 WA23-10 WA23-12 WA23-12 WA23-14 WA23-16 Cross reference information was compiled from (QPL) Qualified Products Listing.COM © COPYRIGHT 2005 DANIELS MANUFACTURING CORPORATION PAGE 13 . Additional tooling is available for other die. locator and wire size applications. After stripping. Remove stripped wire. strands of wire should be twisted firmly together in the same direction as the normal lay of the wire. It is the user’s responsibility to carry out sufficient testing to verify suitability of the specific DMC product selected for the specific re q u i rements of each particular application. 6. Some tooling suggested herein may or may not cover a user’s specific contract or manufacturing requirements. 5. Each slot is marked with wire size. Wire Seal B. Release handles.Technical Application Guide TYPICAL COMPLEX CABLE CONNECTOR A. Peripheral O-Ring Seal E.DMCTOOLS. Interfacial Seal CONTACT COLOR CODE AND BIN* 0 – Black 1 – Brown 2 – Red 3 – Orange 4 – Yellow 5 – Green 6 – Blue 7 – Violet 8 – Gray 9 – White *BASIC IDENTIFICATION NUMBER • Example shown: 360 (Orange. C h a m f e red Socket Lead-In D. WIRE STRIPPING TECHNIQUE 1. Stripped wire with nicked or cut strands is not acceptable. Blue. I M P O RT ANT NOTICE – The tooling listed in the technical application guides of this catalog and other DMC publications represents data which has been compiled over many years of product use and application. Socket Contact C. 7. Determine the proper length of insulation to be removed. Wire must be visible in inspection hole. Contact Retention Clip G. 3. Black) • Manufacturers have the option of identifying contacts by stamping the bin code on the shoulder or the wire barrel (size 16 and larger). Pin Contact F. Close handles together as close as possible. Insert wire into exact center of correct cutting slot for wire size to be stripped. PAGE 14 WWW. 4.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . allowing wire holder to re t u rn to open position. Insulation must be 1/64 – 1/32 from end of contact or inside of insulation cup. 2. 34. 37 31 22 22 22 22 Inactive Inactive Inactive Inactive Inactive 29 29 32 31. 23. 23. 26. 21. 20. 26.COM DANIELS MANUFACTURING CORPORATION M39029 CONTACT QUICK LOCATION CHART CONTACT PART NUMBER M39029/1 M39029/2 M39029/3 M39029/4 M39029/5 M39029/6 M39029/7 M39029/8 M39029/9 M39029/10 M39029/11 M39029/12 M39029/13 M39029/14 M39029/15 M39029/16 M39029/17 M39029/18 M39029/19 M39029/20 M39029/21 M39029/22 M39029/23 M39029/24 M39029/25 M39029/26 PAGE NUMBER 43 35 35 19. 37 18.dla. 25. 40. 28 17. 38.DANIELS MANUFACTURING CORPORATION 526 THORPE ROAD • ORLANDO. 41 46 46 46 Inactive Inactive 36 36 46 46 Inactive 34 33 33 46 46 46 33. 40. 20. 32 16 16 47 47 47 CONTACT PART NUMBER M39029/55 M39029/56 M39029/57 M39029/58 M39029/59 M39029/60 M39029/63 M39029/64 M39029/65 M39029/66 M39029/68 M39029/69 M39029/70 M39029/71 M39029/72 M39029/73 M39029/74 M39029/75 M39029/76 M39029/77 M39029/78 M39029/79 M39029/80 M39029/83 M39029/84 PAGE NUMBER 47 25. 41 19.DMCTOOLS. 39 30. 21. 39 18.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION PAGE 15 . 44 Inactive Inactive 47 47 CONTACT PART NUMBER M39029/27 M39029/28 M39029/29 M39029/30 M39029/31 M39029/32 M39029/33 M39029/34 M39029/35 M39029/36 M39029/37 M39029/38 M39029/40 M39029/41 M39029/42 M39029/43 M39029/44 M39029/45 M39029/46 M39029/47 M39029/48 M39029/49 M39029/50 M39029/51 M39029/54 PAGE NUMBER 47 47 30. 38. 26. Verify source QPL status at the following website: http://www. 27 47 47 17 17 Inactive Inactive Inactive 42 42 Inactive Inactive Call DMC Call DMC 47 47 47 47 Inactive Inactive 24 24 CONTACT PART NUMBER M39029/85 M39029/86 M39029/87 M39029/88 M39029/89 M39029/90 M39029/91 M39029/92 M39029/93 M39029/94 M39029/95 M39029/96 M39029/97 M39029/98 M39029/99 M39029/100 M39029/101 M39029/102 M39029/103 M39029/104 M39029/105 M39029/106 M39029/107 M39029/108 M39029/109 PAGE NUMBER Call DMC Call DMC Call DMC Call DMC Call DMC 27 27 Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Call DMC Refer to Technical Application Guide (Pages 16– 43) QPL (Qualified Product List) sources listed in the following charts may change. 27 17.mil/programs/M i l S p ec/ WWW. FL 32824 USA PHONE 407/855-6161 • FAX 407/855-6884 E-MAIL: [email protected]. P P P S S P P P S S P P S P P S P P S PART NUMBER* (CURRENT) M39029/48-317 M39029/48-318 M39029/48-319 M39029/49-329 M39029/49-330 M39029/48-320 M39029/48-321 M39029/48-322 M39029/49-331 M39029/49-332 M39029/48-323 M39029/48-324 M39029/49-333 M39029/48-325 M39029/48-326 M39029/49-334 M39029/48-327 M39029/48-328 M39029/49-335 PART NUMBER (SUPERSEDED) MS90559-11 MS90559-12 MS90559-14 MS90560-7 MS90560-8 MS90559-8 MS90559-9 MS90559-13 MS90560-5 MS90560-9 MS90559-5 MS90559-6 MS90560-3 MS90559-3 MS90559-3 MS90560-2 MS90559-1 MS90559-2 MS90560-1 WIRE RANGE 6 6 6 6 6 4 4 4 4 4 0 0 0 2/0 2/0 2/0 4/0 4/0 4/0 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 317 318 319 329 330 320 321 322 331 332 323 324 333 325 326 334 327 328 335 COLOR ORANGE-BROWN-VIOLET ORANGE-BROWN-GRAY ORANGE-BROWN-WHITE ORANGE-RED-WHITE ORANGE-ORANGE-BLACK ORANGE-RED-BLACK ORANGE-RED-BROWN ORANGE-RED-RED ORANGE-ORANGE-BROWN ORANGE-ORANGE-RED ORANGE-RED-ORANGE ORANGE-RED-YELLOW ORANGE-ORANGE-ORANGE ORANGE-RED-GREEN ORANGE-RED-BLUE ORANGE-ORANGE-YELLOW ORANGE-RED-VIOLET ORANGE-RED-GRAY ORANGE-ORANGE-GREEN AF8 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23-10 WA23-10 WA23-10 WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-14 WA23-15 WA23-15 WA23-15 WA23-16 WA23-16 WA23-16 WA23 (DIE) WA23-3 WA23-3 WA23-3 WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-5 WA23-6 WA23-6 WA23-6 WA23-7 WA23-7 WA23-7 ASSEMBLY TOOLS INSTALLING BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND REMOVAL DRK178-6A DRK178-6A DRK178-6A DRK178-6A DRK178-6A DRK178-5A DRK178-5A DRK178-5A DRK178-5A DRK178-5A DRK178-3A DRK178-3A DRK178-3A DRK178-2A DRK178-2A DRK178-2A DRK178-1A DRK178-1A DRK178-1A *The three number suffix on M39029 series contacts is referred to as a “BIN” code. PAGE 16 WWW. See page 14 for color stripe association.MIL-C-22992 CLASS L CIRCULAR HEAVY DUTY FRONT RELEASE CONTACTS CONNECTOR PART NUMBER MS90555 MS90556 MS90557 MS90558 DESCRIPTION WALL MOUNT RECEPTACLE STRAIGHT PLUG IN-LINE RECEPTACLE WALL MOUNT PLUG QPL SOURCES AMPHENOL CORP. ITT CANNON SIZE (AWG) CONTACTS MATING END 6 6N 6G 6 6G 4 4N 4G 4 4G 0 0N 0 2/0 2/0N 2/0 4/0 4/0N 4/0 WIRE BARREL 6 6 6 6 6 4 4 4 4 4 0 0 0 2/0 2/0 2/0 4/0 4/0 4/0 PIN/SOC.DMCTOOLS.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . GLASSEAL PRODUCTS INC. P S P S PART NUMBER* (CURRENT) M39029/64-369 M39029/63-368 M39029/58-360 M39029/57-354 PART NUMBER (SUPERSEDED) M24308/11-1 M24308/10-1 M24308/13-1 M24308/12-1 WIRE RANGE 20-24 20-24 22-28 22-28 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 369 368 360 354 COLOR ORANGE-BLUE-WHITE ORANGE-BLUE-GRAY ORANGE-BLUE-BLACK ORANGE-GREEN-YELLOW AF8 TP585 TP585 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) K13-1 K13-1 K42 K41 86-30-1 86-30-1 86-6 86-5 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK145 or M81969/1-02 DRK145 or M81969/1-02 DAK145 or M81969/1-02 DRK145 or M81969/1-02 DAK95-22MB or M81969/1-04 DRK95-22MB or M81969/1-04 DAK95-22MB or M81969/1-04 DRK95-22MB or M81969/1-04 *The three number suffix on M39029 series contacts is referred to as a “BIN” code. AMPHENOL CORP. TYCO ELECTRONICS M24308/2 M24308/4 M24308/6 M24308/8 POLARIZED SHELL SOCKET CONTACTS POLARIZED SHELL PIN CONTACTS POLARIZED SHELL SOCKET CONTACTS NON-MAGNETIC POLARIZED SHELL PIN CONTACTS NON-MAGNETIC SIZE (AWG) CONTACTS MATING END 20 20 22 22 WIRE BARREL 20 20 22D 22D PIN/SOC. ITT CANNON POSITRONIC INDUSTRIES INC. See page 14 for color stripe association.COM PAGE 17 .DMCTOOLS.MIL-C-24308 MINIATURE RECTANGULAR RACK AND PANEL REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION QPL SOURCES ADI ELECTRONICS INC. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. FCI FRAMATONE GROUP GENERAL CONNECTOR CORP. CW INDUSTRIES CINCH CONNECTOR CRISTEK INTERCONNECTS INC. FCI FRAMATONE GROUP ITT CANNON – ITT CANNON MEXICO VEAM SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 WIRE BARREL 12 12 16 16 20 20 PIN/SOC. PAGE 18 WWW.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .DMCTOOLS. See page 14 for color stripe association.MIL-C-26482 SERIES 1 CIRCULAR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER MS3120 MS3121 MS3122 MS3124 MS3126 MS3127 MS3128 DESCRIPTION WALL MOUNT FLANGE RECEPTACLE CABLE CONNECTING PLUG BOX MOUNT FLANGE RECEPTACLE JAM NUT REAR MOUNT RECEPTACLE STRAIGHT PLUG BOX MOUNT FLANGE RECEPTACLE WALL MOUNT FLANGE RECEPTACLE QPL SOURCES AMPHENOL CONNECTORS ARRAY CONNECTORS CORP. P S P S P S PART NUMBER* (CURRENT) M39029/31-234 M39029/32-253 M39029/31-228 M39029/32-247 M39029/31-240 M39029/32-259 PART NUMBER (SUPERSEDED) MS3192-12-12A MS3193-12-12A MS3192-16-16A MS3193-16-16A MS3192-20A-20A MS3193-20A-20A WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 234 253 228 247 240 259 COLOR RED-ORANGE-YELLOW RED-GREEN-ORANGE RED-RED-GRAY RED-YELLOW-VIOLET RED-YELLOW-BLACK RED-GREEN-WHITE AF8 TH1A TH1A TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK12B DAK12B DAK16B DAK16B DAK20B DAK20B REMOVAL DRK12B DRK12B DRK16B DRK16B DRK20B DRK20B K1S K1S 86-2 86-2 86-1S 86-1S *The three number suffix on M39029 series contacts is referred to as a “BIN” code. See page 14 for color stripe association.DMCTOOLS. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. P S P S P S P S P S PART NUMBER* (CURRENT) M39029/4-113 M39029/5-118 M39029/4-114 M39029/5-119 M39029/4-111 M39029/5-116 M39029/4-112 M39029/5-117 M39029/4-110 M39029/5-115 PART NUMBER (SUPERSEDED) M39029/4-12-12 M39029/5-12-12 M39029/4-12-16 M39029/5-12-16 M39029/4-16-16 M39029/5-16-16 M39029/4-16-20 M39029/5-16-20 M39029/4-20-20 M39029/5-20-20 WIRE RANGE 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 113 118 114 119 111 116 112 117 110 115 COLOR BROWN-BROWN-ORANGE BROWN-BROWN-GRAY BROWN-BROWN-YELLOW BROWN-BROWN-WHITE BROWN-BROWN-BROWN BROWN-BROWN-BLUE BROWN-BROWN-RED BROWN-BROWN-VIOLET BROWN-BROWN-BLACK BROWN-BROWN-GREEN AF8 TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK83-12B DAK83-12B DAK83-12B DAK83-12B DAK83-16B DAK83-16B DAK83-16B DAK83-16B DAK83-20B DAK83-20B REMOVAL DRK83-12B DRK83-12B DRK83-12B DRK83-12B DRK83-16B DRK83-16B DRK83-16B DRK83-16B DRK83-20B DRK83-20B K1S K1S K1S K1S 86-2 86-2 86-2 86-2 86-2 86-2 86-1S 86-1S *The three number suffix on M39029 series contacts is referred to as a “BIN” code. INC.MIL-C-26482 SERIES 2 CIRCULAR BAYONET COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER MS3470 MS3471 MS3472 MS3474 MS3475 MS3476 DESCRIPTION WALL MOUNT FLANGE RECEPTACLE CABLE CONNECTING RECEPTACLE WIDE FLANGE WALL MOUNT RECEPTACLE JAM NUT RECEPTACLE PLUG RFI STRAIGHT PLUG QPL SOURCES AERO ELECTRIC CONNECTOR. AMPHENOL CONNECTORS DEUTSCH FCI ELECTRONICS ITT CANNON HERMETIC SEAL CORPORATION SIZE (AWG) CONTACTS MATING END 12 12 12 12 16 16 16 16 20 20 WIRE BARREL 12 12 16 16 16 16 20 20 20 20 PIN/SOC.COM PAGE 19 . PAGE 20 WWW.MIL-C-26500 CIRCULAR THREADED OR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER MS24264 MS24265 MS24266 MS27613 MS27614 MS27615 DESCRIPTION FLANGE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE STRAIGHT PLUG WALL MOUNT RECEPTACLE JAM NUT PLUG QPL SOURCES PYLE-NATIONAL CONNECTORS AERO ELECTRIC CONNECTOR. RMS COMPANY CINCH CONNECTOR DIVISION AMPHENOL CONNECTORS HERMETIC SEAL CORPORATION AMERICAN MICRO PRODUCTS. See page 14 for color stripe association.DMCTOOLS. SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 TYPICAL CONTACT CONFIGURATION WIRE BARREL 12 12 16 16 20 20 PIN/SOC. P S P S P S PART NUMBER* (CURRENT) M39029/31-235 M39029/32-254 M39029/31-229 M39029/32-248 M39029/31-241 M39029/32-260 PART NUMBER (SUPERSEDED) MS24254-12P MS24255-12S MS24254-16P MS24255-16S MS24254-20P MS24255-20S WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 TOOL SELECTION BIN* 235 254 229 248 241 260 COLOR RED-ORANGE-GREEN RED-GREEN-YELLOW RED-RED-WHITE RED-YELLOW-GRAY RED-YELLOW-BROWN RED-BLUE-BLACK AF8 TH1A TH1A TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK12B DAK12B DAK16B DAK16B DAK20B DAK20B REMOVAL DRK12B DRK12B DRK16B DRK16B DRK20B DRK20B K1S K1S 86-2 86-2 86-1S 86-1S *The three number suffix on M39029 series contacts is referred to as a “BIN” code. INC. INC.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . See page 14 for color stripe association.DMCTOOLS.MIL-C-26518 CLASS R MINIATURE RECTANGULAR RACK AND PANEL FRONT RELEASE CONTACTS CONNECTOR PART NUMBER M24285 M24286 DESCRIPTION RECEPTACLE PLUG QPL SOURCES AMPHENOL CONNECTORS SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 TYPICAL CONTACT CONFIGURATION WIRE BARREL 12 12 16 16 20 20 PIN/SOC. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. P S P S P S PART NUMBER* (CURRENT) M39029/31-235 M39029/32-254 M39029/31-229 M39029/32-248 M39029/31-241 M39029/32-260 PART NUMBER (SUPERSEDED) MS24254-12P MS24255-12S MS24254-16P MS24255-16S MS24254-20P MS24255-20S WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 TOOL SELECTION BIN* 235 254 229 248 241 260 COLOR RED-ORANGE-GREEN RED-GREEN-YELLOW RED-RED-WHITE RED-YELLOW-GRAY RED-YELLOW-BROWN RED-BLUE-BLACK AF8 TH1A TH1A TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK12B DAK12B DAK16B DAK16B DAK20B DAK20B REMOVAL DRK12B DRK12B DRK16B DRK16B DRK20B DRK20B K1S K1S 86-2 86-2 86-1S 86-1S *The three number suffix on M39029 series contacts is referred to as a “BIN” code.COM PAGE 21 . WINCHESTER ELECTRONICS DELPHI CONNECTION SYSTEMS J-TECH.MIL-C-28748 RECTANGULAR RACK AND PANEL CONNECTOR PART NUMBER M28748/3 M28748/4 M28748/9 M28748/10 M28748/13 M28748/14 DESCRIPTION PIN CONTACTS SIZE 16 & 20 SKT CONTACTS SIZE 16 & 20 PIN CONTACTS 16 POLARIZED CENTER SCREW LOCK SKT CONTACTS 16 POLARIZED CENTER SCREW LOCK PIN CONTACTS 22 SKT CONTACTS 22 QPL SOURCES CONTINENTAL CONNECTOR CO. SIZE (AWG) CONTACTS MATING END 16 16 16 16 16 16 16 16 20 20 22 22 WIRE BARREL 16 16 20 20 16 16 20 20 20 20 22 22 PIN/SOC. INC. See page 14 for color stripe association. P S P S P S P S P S P S PART NUMBER* (CURRENT) M39029/36-278 M39029/37-280 M39029/36-277 M39029/37-279 M39029/34-273 M39029/35-276 M39029/34-272 M39029/35-275 M39029/34-271 M39029/35-274 M39029/34-440 M39029/35-441 PART NUMBER (SUPERSEDED) MS17807-16-16 MS17808-16-16 MS17807-16-20 MS17808-16-20 MS17803-16-16 MS17804-16-16 MS17803-16-20 MS17804-16-20 MS17803-20-20 MS17804-20-20 M39029/34-22-22 M39029/35-22-22 WIRE RANGE 16-20 16-20 20-24 20-24 16-20 16-20 20-24 20-24 20-24 20-24 22-26 22-26 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 278 280 277 279 273 276 272 275 271 274 440 441 COLOR RED-VIOLET-GRAY RED-GRAY-BLACK RED-VIOLET-VIOLET RED-VIOLET-WHITE RED-VIOLET-ORANGE RED-VIOLET-BLUE RED-VIOLET-RED RED-VIOLET-GREEN RED-VIOLET-BROWN RED-VIOLET-YELLOW YELLOW-YELLOW-BLACK YELLOW-YELLOW-BROWN AF8 TH4 TH4 TH4 TH4 TH4 TH4 TH4 TH4 TH4 TH4 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123-22A DAK123-22A REMOVAL DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124-22A DRK124-22A 86-146 86-146 86-146 86-146 86-146 86-146 K280 K280 *The three number suffix on M39029 series contacts is referred to as a “BIN” code. PAGE 22 WWW. POSITRONIC INDUSTRIES. INC.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .DMCTOOLS. DMCTOOLS. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. See page 14 for color stripe association.MIL-C-38300 CIRCULAR THREADED OR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER MS24264 MS24265 MS24266 DESCRIPTION FLANGE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE STRAIGHT PLUG QPL SOURCES NO QPL SOURCES SIZE (AWG) CONTACTS MATING END 16 16 20 20 WIRE BARREL 16 16 20 20 PIN/SOC. P S P S PART NUMBER* (CURRENT) M39029/31-229 M39029/32-248 M39029/31-241 M39029/32-260 PART NUMBER (SUPERSEDED) MS24254-16P MS24255-16S MS24254-20P MS24255-20S WIRE RANGE 16-20 16-20 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 229 248 241 260 COLOR RED-RED-WHITE RED-YELLOW-GRAY RED-YELLOW-BROWN RED-BLUE-BLACK AF8 TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) 86-2 86-2 86-1S 86-1S WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK16B DAK16B DAK20B DAK20B REMOVAL DHK16B DHK16B DHK20B DHK20B K1S K1S *The three number suffix on M39029 series contacts is referred to as a “BIN” code.COM PAGE 23 . P S P S P S PART NUMBER* (CURRENT) M39029/83-508 M39029/84-509 M39029/83-450 M39029/84-452 M39029/83-451 M39029/84-453 PART NUMBER (SUPERSEDED) M39029/83-20-20 M39029/84-20-20 M39029/83-20-22 M39029/84-20-22 M39029/83-20-28 M39029/84-20-28 WIRE RANGE 20-24 20-24 22-26 22-26 28-32 28-32 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 508 509 450 452 451 453 COLOR GREEN-BLACK-GRAY GREEN-BLACK-WHITE YELLOW-GREEN-BLACK YELLOW-GREEN-RED YELLOW-GREEN-BROWN YELLOW-GREEN-ORANGE AF8 CRIMP TOOL AND ACCESSORY AFM8 K534 K534 K534 K534 K534 K534 MH860 39-000 39-102 39-102 39-102 39-102 39-102 39-102 ASSEMBLY TOOLS INSTALLING DAK55-22SA (STRAIGHT) DAK55-22JA (OFFSET) DAK55-22SA (STRAIGHT) DAK55-22JA (OFFSET) DAK55-22SA (STRAIGHT) DAK55-22JA (OFFSET) REMOVAL DRK56-22A DRK56-22A DRK56-22A DRK56-22A DRK56-22A DRK56-22A *The three number suffix on M39029 series contacts is referred to as a “BIN” code.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . ITT CANNON DELPHI CONNECTION SYSTEMS SIZE (AWG) CONTACTS MATING END 20 20 20 20 20 20 WIRE BARREL 20 20 22 22 28 28 PIN/SOC.DMCTOOLS. INC.MIL-C-28840 CIRCULAR – THREADED COUPLING FRONT RELEASE CONTACTS HIGH DENSITY – HIGH SHOCK CONNECTOR PART NUMBER M28840/10 M28840/11 M28840/12 M28840/14 M28840/16 M28840/17 M28840/18 M28840/19 M28840/20 M28840/21 M28840/26 M28840/28 M28840/29 DESCRIPTION WALL MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE BOX MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG PLUG OPEN WIRE ASSEMBLY PLUG OPEN WIRE ASSEMBLY 90° ELBOW PLUG OPEN WIRE ASSEMBLY 45° ELBOW WALL MOUNT ASSEMBLY STRAIGHT CABLE CONVERTING ASSEMBLY STRAIGHT PLUG ASSEMBLY STRAIGHT PLUG ASSEMBLY 90° ELBOW PLUG ASSEMBLY 45° ELBOW QPL SOURCES GLENAIR. PAGE 24 WWW. See page 14 for color stripe association. MIL-C-38999 SERIES 1 SCOOP PROOF – CIRCULAR BAYONET COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION QPL SOURCES AMPHENOL CONNECTORS AERO ELECTRIC CONNECTOR INC. SEALTRON INC. See page 14 for color stripe association. GLENAIR INC. PYLE-NATIONAL CONNECTORS SOCAPEX DEUTSCH FCI ELECTRONICS ITT CANNON VEAM AMERICAN MICRO PRODUCTS. MS27466 MS27467 MS27468 MS27496 MS27505 MS27656 WALL MOUNT FLANGE RECEPTACLE STRAIGHT PLUG JAM NUT MOUNT RECEPTACLE RECEPTACLE BOX MOUNT FLANGE RECEPTACLE BACK PANEL WALL MOUNT RECEPTACLE SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 22 22 22 22 22 22 10 10 WIRE BARREL 12 12 16 16 20 20 22 22 22M 22M 22D 22D 10 10 PIN/SOC. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. HERMETIC SEAL CORPORATION HI REL CONNECTORS INC.DMCTOOLS. INC.COM PAGE 25 . P S P S P S P S P S P S P S PART NUMBER* (CURRENT) M39029/58-365 M39029/56-353 M39029/58-364 M39029/56-352 M39029/58-363 M39029/56-351 M39029/58-362 M39029/56-350 M39029/58-361 M39029/56-349 M39029/58-360 M39029/56-348 M39029/58-528 M39029/56-527 PART NUMBER (SUPERSEDED) MS27493-12 MS27490-12 MS27493-16 MS27490-16 MS27493-20 MS27490-20 MS27493-22 MS27490-22 MS27493-22M MS27490-22M MS27493-22D MS27490-22D — — WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 24-28 24-28 22-28 22-28 10 10 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 365 353 364 352 363 351 362 350 361 349 360 348 528 527 COLOR ORANGE-BLUE-GREEN ORANGE-GREEN-ORANGE ORANGE-BLUE-YELLOW ORANGE-GREEN-RED ORANGE-BLUE-ORANGE ORANGE-GREEN-BROWN ORANGE-BLUE-RED ORANGE-GREEN-BLACK ORANGE-BLUE-BROWN ORANGE-YELLOW-WHITE ORANGE-BLUE-BLACK ORANGE-YELLOW-GRAY GREEN-RED-GRAY GREEN-RED-VIOLET AF8 TH163 TH163 TH163 TH163 TH163 TH163 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK95-12B DAK95-12B DAK95-16B DAK95-16B DAK95-20B DAK95-20B DAK95-22B DAK95-22B DAK95-22MB DAK95-22MB DAK95-22MB DAK95-22MB DAK95-10B DAK95-10B REMOVAL DRK95-12B DRK95-12B DRK95-16B DRK95-16B DRK95-20B DRK95-20B DRK95-22B DRK95-22B DRK95-22MB DRK95-22MB DRK95-22MB DRK95-22MB DRK95-10B DRK95-10B 86-3 86-3 K43 86-7 K43 86-7 K42 86-6 K40 86-4 K42 86-6 K40 86-4 K42 86-6 K40 86-4 1716P-1 (Complete Tool) 1716P-1 (Complete Tool) *The three number suffix on M39029 series contacts is referred to as a “BIN” code. HERMETIC SEAL CORPORATION SEALTRON INC. See page 14 for color stripe association. ITT CANNON FCI ELECTRONICS AMERICAN MICRO PRODUCTS.MIL-C-38999 SERIES 2 LOW SILHOUETTE – CIRCULAR BAYONET COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER MS27472 MS27473 MS27474 MS27499 MS27508 MS27497 MS27484 DESCRIPTION WALL MOUNT FLANGE RECEPTACLE STRAIGHT PLUG JAM NUT MOUNT RECEPTACLE BOX MOUNT RECEPTACLE BOX MOUNT FLANGE RECEPTACLE BACK PANEL WALL MOUNT RECEPTACLE RFI PLUG QPL SOURCES AERO ELECTRIC CONNECTOR INC.DMCTOOLS. P S P S P S P S P S P S PART NUMBER* (CURRENT) M39029/58-365 M39029/57-359 M39029/58-364 M39029/57-358 M39029/58-363 M39029/57-357 M39029/58-362 M39029/57-356 M39029/58-361 M39029/57-355 M39029/58-360 M39029/57-354 PART NUMBER (SUPERSEDED) MS27493-12 MS27491-12 MS27493-16 MS27491-16 MS27493-10 MS27491-20 MS27493-22 MS27491-22 MS27493-22M MS27491-22M MS27493-22D MS27491-22D WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 24-28 24-28 22-28 22-28 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 365 359 364 358 363 357 362 356 361 355 360 354 COLOR ORANGE-BLUE-GREEN ORANGE-GREEN-WHITE ORANGE-BLUE-YELLOW ORANGE-GREEN-GRAY ORANGE-BLUE-ORANGE ORANGE-GREEN-VIOLET ORANGE-BLUE-RED ORANGE-GREEN-BLUE ORANGE-BLUE-BROWN ORANGE-GREEN-GREEN ORANGE-BLUE-BLACK ORANGE-GREEN-YELLOW AF8 TH163 TH163 TH163 TH163 TH163 TH163 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK95-12B DAK95-12B DAK95-16B DAK95-16B DAK95-20B DAK95-20B DAK95-22B DAK95-22B DAK95-22MB DAK95-22MB DAK95-22MB DAK95-22MB REMOVAL DRK95-12B DRK95-12B DRK95-16B DRK95-16B DRK95-20B DRK95-20B DRK95-22B DRK95-22B DRK95-22MB DRK95-22MB DRK95-22MB DRK95-22MB K43 K43 K42 K41 K42 K41 K42 K41 86-3 86-3 86-7 86-7 86-6 86-5 86-6 86-5 86-6 86-5 *The three number suffix on M39029 series contacts is referred to as a “BIN” code. PAGE 26 WWW. VEAM SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 22 22 22 22 22 22 WIRE BARREL 12 12 16 16 20 20 22 22 22M 22M 22D 22D PIN/SOC. AMPHENOL CONNECTOR HI REL CONNECTORS INC. GLENAIR INC. INC.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . D38999/20 D38999/24 D38999/26 WALL MOUNT FLANGE RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 22 22 22 22 22 22 10 10 WIRE BARREL 12 12 16 16 20 20 22 22 22M 22M 22D 22D 10 10 PIN/SOC.MIL-C-38999 SERIES 3 TRI-START COUPLING CIRCULAR REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION QPL SOURCES AERO ELECTRIC CONNECTOR INC.DMCTOOLS. INTERMEDIATE AND OUTER HX4 TOOL Y631 DIE *The three number suffix on M39029 series contacts is referred to as a “BIN” code. AMERICAN MICRO PRODUCTS. See page 14 for color stripe association.COM PAGE 27 . P S P S P S P S P S P S P S PART NUMBER* (CURRENT) M39029/58-365 M39029/56-353 M39029/58-364 M39029/56-352 M39029/58-363 M39029/56-351 M39029/58-362 M39029/56-350 M39029/58-361 M39029/56-349 M39029/58-360 M39029/56-348 M39029/58-528 M39029/56-527 PART NUMBER (SUPERSEDED) MS27493-12 MS27490-12 MS27493-16 MS27490-16 MS27493-20 MS27490-20 MS27493-22 MS27490-22 MS27493-22M MS27490-22M MS27493-22D MS27490-22D — — WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 24-28 24-28 22-28 22-28 10 10 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 365 353 364 352 363 351 362 350 361 349 360 348 528 527 COLOR ORANGE-BLUE-GREEN ORANGE-GREEN-ORANGE ORANGE-BLUE-YELLOW ORANGE-GREEN-RED ORANGE-BLUE-ORANGE ORANGE-GREEN-BROWN ORANGE-BLUE-RED ORANGE-GREEN-BLACK ORANGE-BLUE-BROWN ORANGE-YELLOW-WHITE ORANGE-BLUE-BLACK ORANGE-YELLOW-GRAY GREEN-RED-GRAY GREEN-RED-VIOLET AF8 TH163 TH163 TH163 TH163 TH163 TH163 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK95-12B DAK95-12B DAK95-16B DAK95-16B DAK95-20B DAK95-20B DAK95-22B DAK95-22B DAK95-22MB DAK95-22MB DAK95-22MB DAK95-22MB DAK95-10B DAK95-10B REMOVAL DRK95-12B DRK95-12B DRK95-16B DRK95-16B DRK95-20B DRK95-20B DRK95-22B DRK95-22B DRK95-22MB DRK95-22MB DRK95-22MB DRK95-22MB DRK95-10B DRK95-10B 86-3 86-3 K43 86-7 K43 86-7 K42 86-6 K40 86-4 K42 86-6 K40 86-4 K42 86-6 K40 86-4 1716P-1 (Complete Tool) 1716P-1 (Complete Tool) MIL-STD-1760 CRIMP TOOLS M39029/90-529 M39029/91-530 PIN S0C INNER CONTACT AFM8 TOOL K709 POS. AMPHENOL CONNECTORS PYLE-NATIONAL CONNECTORS DEUTSCH FCI ELECTRONICS HI REL CONNECTORS INC. HERMETIC SEAL CORPORATION SEALTRON INC. ITT CANNON VEAM G&H TECHNOLOGY INC. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. INC. DMCTOOLS. PAGE 28 WWW.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .MIL-C-38999 SERIES 4 BREECH LOCK COUPLING CIRCULAR REAR RELEASE CONTACTS CONNECTOR PART NUMBER D38999/40 D38999/42 D38999/44 D38999/46 DESCRIPTION WALL MOUNT FLANGE RECEPTACLE BOX MOUNT FLANGE RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG QPL SOURCES DEUTSCH G&H TECHNOLOGY INC. P S P S P S P S P S P S PART NUMBER* (CURRENT) M39029/58-365 M39029/56-353 M39029/58-364 M39029/56-352 M39029/58-363 M39029/56-351 M39029/58-362 M39029/56-350 M39029/58-361 M39029/56-349 M39029/58-360 M39029/56-348 PART NUMBER (SUPERSEDED) MS27493-12 MS27490-12 MS27493-16 MS27490-16 MS27493-20 MS27490-20 MS27493-22 MS27490-22 MS27493-22M MS27490-22M MS27493-22D MS27490-22D WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 24-28 24-28 22-28 22-28 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 365 353 364 352 363 351 362 350 361 349 360 348 COLOR ORANGE-BLUE-GREEN ORANGE-GREEN-ORANGE ORANGE-BLUE-YELLOW ORANGE-GREEN-RED ORANGE-BLUE-ORANGE ORANGE-GREEN-BROWN ORANGE-BLUE-RED ORANGE-GREEN-BLACK ORANGE-BLUE-BROWN ORANGE-YELLOW-WHITE ORANGE-BLUE-BLACK ORANGE-YELLOW-GRAY AF8 TH163 TH163 TH163 TH163 TH163 TH163 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK95-12B DAK95-12B DAK95-16B DAK95-16B DAK95-20B DAK95-20B DAK95-22B DAK95-22B DAK95-22MB DAK95-22MB DAK95-22MB DAK95-22MB REMOVAL DRK95-12B DRK95-12B DRK95-16B DRK95-16B DRK95-20B DRK95-20B DRK95-22B DRK95-22B DRK95-22MB DRK95-22MB DRK95-22MB DRK95-22MB K43 K43 K42 K40 K42 K40 K42 K40 86-3 86-3 86-7 86-7 86-6 86-4 86-6 86-4 86-6 86-4 *The three number suffix on M39029 series contacts is referred to as a “BIN” code. SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 22 22 22 22 22 22 WIRE BARREL 12 12 16 16 20 20 22 22 22M 22M 22D 22D PIN/SOC. See page 14 for color stripe association. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.DMCTOOLS. P S P S P S P S P S P S P S PART NUMBER* (CURRENT) M39029/44-293 M39029/45-300 M39029/44-292 M39029/45-299 M39029/44-291 M39029/45-298 M39029/44-290 M39029/45-297 M39029/44-289 M39029/45-296 M39029/44-288 M39029/45-295 M39029/44-287 M39029/45-294 PART NUMBER (SUPERSEDED) MS90453-0-0 MS90454-0-0 MS90453-4-0 MS90454-4-0 MS90453-8-0 MS90454-8-0 MS90453-12-12 MS90454-12-12 MS90453-12-16 MS90454-12-16 MS90453-16-16 MS90454-16-16 MS90453-16-22 MS90454-16-22 WIRE RANGE 0-2* 0-2* 4-6* 4-6* 8-10* 8-10* 12-14 12-14 16-20 16-20 16-20 16-20 22-26 22-26 TYPICAL CONTACT CONFIGURATION *NOTE: 2 AWG. See page 14 for color stripe association. INC. ELECSYS. 6 AWG and 10 AWG requires reducing sleeve MS3348 (**) TOOL SELECTION BIN* 293 300 292 299 291 298 290 297 289 296 288 295 287 294 COLOR RED-WHITE-ORANGE ORANGE-BLACK-BLACK RED-WHITE-RED RED-WHITE-WHITE RED-WHITE-BROWN RED-WHITE-GRAY RED-WHITE-BLACK RED-WHITE-VIOLET RED-GRAY-WHITE RED-WHITE-BLUE RED-GRAY-GRAY RED-WHITE-GREEN RED-GRAY-VIOLET RED-WHITE-YELLOW AF8 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23-5 WA23-5 WA23-4 WA23-4 WA23-2 WA23-2 TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A WA23 (DIE) WA23-13 WA23-13 WA23-11 WA23-11 WA23-9 WA23-9 ASSEMBLY TOOLS INSTALLING DAK55-0B DAK55-0B DAK55-4B DAK55-4B DAK55-8B DAK55-8B DAK55-12A DAK55-12A DAK55-12A DAK55-12A DAK55-16A DAK55-16A DAK55-16A DAK55-16A REMOVAL DRK56-0B DRK56-0B DRK56-4B DRK56-4B DRK56-8B DRK56-8B DRK56-12A DRK56-12A DRK56-12A DRK56-12A DRK56-16A DRK56-16A DRK56-16A DRK56-16A 86-2 86-2 86-2 86-2 *The three number suffix on M39029 series contacts is referred to as a “BIN” code. SIZE (AWG) CONTACTS MATING END 0 0 4 4 8 8 12 12 12 12 16 16 16 16 WIRE BARREL 0 0 4 4 8 8 12 12 16 16 16 16 22 22 PIN/SOC. INC.MIL-C-5015 SERIES 3400 CIRCULAR THREADED COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER MS3400 MS3401 MS3402 MS3404 MS3406 MS3408 MS3409 MS3412 DESCRIPTION WALL MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE BOX MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG PLUG 90° PLUG 45° WALL MOUNT RECEPTACLE (AN TYPE) QPL SOURCES AERO-ELECTRIC CONNECTORS J-TECH.COM PAGE 29 . PAGE 30 WWW.DMCTOOLS. INC. See page 14 for color stripe association. INC. SIZE (AWG) CONTACTS MATING END 12 12 16 16 8 8 4 4 0 0 WIRE BARREL 12 12 16 16 8 8 4 4 0 0 PIN/SOC. AMPHENOL CONNECTORS ELECSYS. P S P S P S P S P S PART NUMBER* (CURRENT) M39029/29-213 — M39029/30-219 — M39029/29-212 — M39029/30-218 — M39029/29-214 M39029/30-220 M39029/29-215 M39029/30-221 M39029/29-216 M39029/30-222 PART NUMBER (SUPERSEDED) M39029/29-12-12 OR MS3162-12-12 M39029/30-12-12 OR MS3163-12-12 M39029/29-16-16 OR MS3162-16-16 M39029/30-16-16 OR MS3163-16-16 M39029/29-8-8 M39029/30-8-8 M39029/29-4-4 M39029/30-4-4 M39029/29-0-0 M39029/30-0-0 WIRE RANGE 12-14 12-14 16-20 16-20 8 8 4 4 0 0 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 213 219 212 — 218 — 214 220 215 221 216 222 COLOR RED-BROWN-ORANGE RED-BROWN-WHITE RED-BROWN-RED RED-BROWN-GRAY RED-BROWN-YELLOW RED-RED-BLACK RED-BROWN-GREEN RED-RED-BROWN RED-BROWN-BLUE RED-RED-RED AF8 TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK83-12B DAK83-12B REMOVAL DRK83-12B DRK83-12B DRK83-16B DRK83-16B DRK250-8 OR M81969/14-06 DRK250-8 OR M81969/14-06 DRK250-4 OR M81969/14-07 DRK250-4 OR M81969/14-07 DRK250-0 OR M81969/14-08 DRK250-0 OR M81969/14-08 86-2 86-2 WA23-9 WA23-9 WA23-11 WA23-11 WA23-13 WA23-13 WA23-2 WA23-2 WA23-4 WA23-4 WA23-5 WA23-5 DAK83-16B DAK83-16B BY HAND BY HAND BY HAND BY HAND BY HAND BY HAND *The three number suffix on M39029 series contacts is referred to as a “BIN” code.MIL-C-5015G SERIES 3450 CIRCULAR THREADED COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER MS3450 MS3451 MS3452 MS3454 MS3456 MS3459 DESCRIPTION WALL MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE BOX MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG SELF-LOCK COUPLING PLUG QPL SOURCES AERO-ELECTRIC CONNECTORS ITT CANNON J-TECH.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . P P S S P P S S P P S S P P S S P P S S PART NUMBER* (CURRENT) M39029/47-338 M39029/47-339 M39029/33-269 M39029/33-270 M39029/47-336 M39029/47-337 M39029/33-267 M39029/33-268 M39029/47-315 M39029/47-316 M39029/33-265 M39029/33-266 M39029/47-313 M39029/47-314 M39029/33-263 M39029/33-264 M39029/47-311 M39029/47-312 M39029/33-261 M39029/33-262 PART NUMBER (SUPERSEDED) MS90461A12-12 OR MS90461B12-12 MS3343A12-12 OR MS3343B12-12 MS90461A16-16 OR MS90461B16-16 MS3343A16-16 OR MS3343B16-16 MS90461A20-20 OR MS90461B20-20 MS3343A20-20 OR MS3343B20-20 MS90461A23-22 OR MS90461B23-22 MS3343A23-22 OR MS3343B23-22 MS90461A23-28 OR MS90461B23-28 MS3343A23-28 OR MS3343B23-28 WIRE RANGE 12-14 12-14 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 22-26 22-26 22-26 22-26 28-32 28-32 28-32 28-32 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 338 339 269 270 336 337 267 268 315 316 265 266 313 314 263 264 311 312 261 262 COLOR ORANGE-ORANGE-GRAY ORANGE-ORANGE-WHITE RED-BLUE-WHITE RED-VIOLET-BLACK ORANGE-ORANGE-BLUE ORANGE-ORANGE-VIOLET RED-BLUE-VIOLET RED-BLUE-GRAY ORANGE-BROWN-GREEN ORANGE-BROWN-BLUE RED-BLUE-GREEN RED-BLUE-BLUE ORANGE-BROWN-ORANGE ORANGE-BROWN-YELLOW RED-BLUE-ORANGE RED-BLUE-YELLOW ORANGE-BROWN-BROWN ORANGE-BROWN-RED RED-BLUE-BROWN RED-BLUE-RED AF8 TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK126-12A DAK126-12A DAK126-12A DAK126-12A DAK126-16A DAK126-16A DAK126-16A DAK126-16A DAK126-20A DAK126-20A DAK126-20A DAK126-20A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A REMOVAL DRK125-12A DRK125-12A DRK129-12A DRK129-12A DRK125-16A DRK125-16A DRK129-16A DRK129-16A DRK125-20A DRK125-20A DRK129-20A DRK129-20A DRK125-23A DRK125-23A DRK129-23A DRK129-23A DRK125-23A DRK125-23A DRK129-23A DRK129-23A 86-12S 86-12S 86-12S 86-12S 86-11S 86-11S 86-11S 86-11S K60S K60S K60S K60S K60S K60S K60S K60S *The three number suffix on M39029 series contacts is referred to as a “BIN” code. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. See page 14 for color stripe association.MIL-C-81511 SERIES 1 SCOOP PROOF – CIRCULAR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER M81511/21 M81511/35 M81511/23 M81511/36 M81511/25 M81511/37 M81511/26 M81511/38 DESCRIPTION FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE JAM NUT RECEPTACLE JAM NUT RECEPTACLE CABLE CONNECTING RECEPTACLE CABLE CONNECTING RECEPTACLE STRAIGHT PLUG STRAIGHT PLUG QPL SOURCES AMPHENOL CONNECTORS SIZE (AWG) CONTACTS MATING END 12 12 12 12 16 16 16 16 20 20 20 20 23 23 23 23 23 23 23 23 WIRE BARREL 12 12 12 12 16 16 16 16 20 20 20 20 22 22 22 22 28 28 28 28 PIN/SOC.DMCTOOLS.COM PAGE 31 . P P S S P P S S P P S S P P S S P P S S PART NUMBER* (CURRENT) M39029/47-338 M39029/47-339 M39029/46-309 M39029/46-310 M39029/47-336 M39029/47-337 M39029/46-307 M39029/46-308 M39029/47-315 M39029/47-316 M39029/46-305 M39029/46-306 M39029/47-313 M39029/47-314 M39029/46-303 M39029/46-304 M39029/47-311 M39029/47-312 M39029/46-301 M39029/46-302 PART NUMBER (SUPERSEDED) MS90461A12-12 OR MS90461A12-12 MS90460A12-12 OR MS90460B12-12 MS90461A16-16 OR MS90461B16-16 MS90460A16-16 OR MS90460B16-16 MS90461A20-20 OR MS90461B20-20 MS90460A20-20 OR MS90460B20-20 MS90461A23-22 OR MS90461B23-22 MS90460A23-22 OR MS90460B23-22 MS90461A23-28 OR MS90461B23-28 MS90460A23-28 OR MS90460B23-28 WIRE RANGE 12-14 12-14 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 22-26 22-26 22-26 22-26 28-32 28-32 28-32 28-32 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 338 339 309 310 336 337 307 308 315 316 305 306 313 314 302 304 311 312 301 302 COLOR ORANGE-ORANGE-GRAY ORANGE-ORANGE-WHITE ORANGE-BLACK-WHITE ORANGE-BROWN-BLACK ORANGE-ORANGE-BLUE ORANGE-ORANGE-VIOLET ORANGE-BLACK-VIOLET ORANGE-BLACK-GRAY ORANGE-BROWN-GREEN ORANGE-BROWN-BLUE ORANGE-BLACK-GREEN ORANGE-BLACK-BLUE ORANGE-BROWN-ORANGE ORANGE-BROWN-YELLOW ORANGE-BLACK-RED ORANGE-BLACK-YELLOW ORANGE-BROWN-BROWN ORANGE-BROWN-RED ORANGE-BLACK-BROWN ORANGE-BLACK-RED AF8 TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK126-12A DAK126-12A DAK126-12A DAK126-12A DAK126-16A DAK126-16A DAK126-16A DAK126-16A DAK126-20A DAK126-20A DAK126-20A DAK126-20A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A REMOVAL DRK125-12A DRK125-12A DRK129-12A DRK129-12A DRK125-16A DRK125-16A DRK129-16A DRK129-16A DRK125-20A DRK125-20A DRK129-20A DRK129-20A DRK125-23A DRK125-23A DRK129-23A DRK129-23A DRK125-23A DRK125-23A DRK129-23A DRK129-23A 86-12S 86-12S 86-12S 86-12S 86-11S 86-11S 86-11S 86-11S K60S K60S K60S K60S K60S K60S K60S K60S *The three number suffix on M39029 series contacts is referred to as a “BIN” code.MIL-C-81511 SERIES 2 50% SCOOP PROOF – CIRCULAR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER M81511/1 M81511/31 M81511/3 M81511/32 M81511/5 M81511/33 M81511/6 M81511/34 DESCRIPTION FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE CABLE CONNECTING RECEPTACLE STRAIGHT PLUG STRAIGHT PLUG QPL SOURCES AMPHENOL CONNECTORS SIZE (AWG) CONTACTS MATING END 12 12 12 12 16 16 16 16 20 20 20 20 23 23 23 23 23 23 23 23 WIRE BARREL 12 12 12 12 16 16 16 16 20 20 20 20 22 22 22 22 28 28 28 28 PIN/SOC. See page 14 for color stripe association.DMCTOOLS. PAGE 32 WWW.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . P S P S S P S S S S P S P S PART NUMBER* (CURRENT) M39029/18-180 M39029/17-175 M39029/18-179 M39029/17-174 M39029/22-193 M39029/18-178 M39029/17-173 M39029/22-192 M39029/22-191 M39029/22-190 M39029/18-177 M39029/17-172 M39029/18-176 M39029/17-171 PART NUMBER (SUPERSEDED) M39029/18-12-12 M39029/17-12-12 M39029/18-16-16 M39029/17-16-16 M39029/22-16-16 M39029/18-20-20 M39029/17-20-20 M39029/22-20-20 M39029/22-22-22 M39029/22-22-28 M39029/18-23-22 M39029/17-23-22 M39029/18-23-28 M39029/17-23-28 WIRE RANGE 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 22-28 28-32 22-28 22-28 28-32 28-32 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 180 175 179 174 193 178 173 192 191 190 177 172 176 171 COLOR BROWN-GRAY-BLACK BROWN-VIOLET-GREEN BROWN-VIOLET-WHITE BROWN-VIOLET-YELLOW BROWN-WHITE-ORANGE BROWN-VIOLET-GRAY BROWN-VIOLET-ORANGE BROWN-WHITE-RED BROWN-WHITE-BROWN BROWN-WHITE-BLACK BROWN-VIOLET-VIOLET BROWN-VIOLET-RED BROWN-VIOLET-BLUE BROWN-VIOLET-BROWN AF8 TP360 TP365 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING M81969/16-03 M81969/16-03 M81969/16-02 M81969/16-02 M81969/16-02 M81969/16-01 M81969/16-01 M81969/16-01 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 REMOVAL M81969/16-03 M81969/16-03 M81969/16-02 M81969/16-02 M81969/16-02 M81969/16-01 M81969/16-01 M81969/16-01 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 K341 K343 TH343 K340 K342 K503 K330-3 K330-3 K338 K339 K338 K339 TH343 86-2 86-2 86-21 86-1S 86-1S 86-20 86-19 86-19 *The three number suffix on M39029 series contacts is referred to as a “BIN” code.COM PAGE 33 . See page 14 for color stripe association. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.MIL-C-81511 SERIES 3 SCOOP PROOF – CIRCULAR BAYONET COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER M81511/41 M81511/45 M81511/46 M81511/49 DESCRIPTION FLANGE MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE STRAIGHT PLUG JAM NUT MOUNT RECEPTACLE QPL SOURCES DEUTSCH SIZE (AWG) CONTACTS MATING END 12 12 16 16 16 20 20 20 22 22 23 23 23 23 WIRE BARREL 12 12 16 16 16 20 20 20 22 28 22 22 28 28 PIN/SOC.DMCTOOLS. See page 14 for color stripe association.MIL-C-81511 SERIES 4 50% SCOOP PROOF CIRCULAR REAR RELEASE CONTACTS CONNECTOR PART NUMBER M81511/51 M81511/53 M81511/55 M81511/56 DESCRIPTION FLANGE MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE STRAIGHT PLUG QPL SOURCES DEUTSCH SIZE (AWG) CONTACTS MATING END 12 12 16 16 16 20 20 20 22 22 23 23 23 23 WIRE BARREL 12 12 16 16 16 20 20 20 22 28 22 22 28 28 PIN/SOC. PAGE 34 WWW.DMCTOOLS.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . P S P S S P S S S S P S P S PART NUMBER* (CURRENT) M39029/18-180 M39029/16-170 M39029/18-179 M39029/16-169 M39029/22-193 M39029/18-178 M39029/16-168 M39029/22-192 M39029/22-191 M39029/22-190 M39029/18-177 M39029/16-167 M39029/18-176 M39029/16-166 PART NUMBER (SUPERSEDED) M39029/18-12-12 M39029/16-12-12 M39029/18-16-16 M39029/16-16-16 M39029/22-16-16 M39029/18-20-20 M39029/16-20-20 M39029/22-20-20 M39029/22-22-22 M39029/22-22-28 M39029/18-23-22 M39029/16-23-22 M39029/18-23-28 M39029/16-23-28 WIRE RANGE 12-14 12-14 16-20 16-20 16-20 20-24 20-24 20-24 22-28 28-32 22-28 22-28 28-32 28-32 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 180 170 179 169 193 178 168 192 191 190 177 167 176 166 COLOR BROWN-GRAY-BLACK BROWN-VIOLET-BLACK BROWN-VIOLET-WHITE BROWN-BLUE-WHITE BROWN-WHITE-ORANGE BROWN-VIOLET-GRAY BROWN-BLUE-GRAY BROWN-WHITE-RED BROWN-WHITE-BROWN BROWN-WHITE-BLACK BROWN-VIOLET-VIOLET BROWN-BLUE-VIOLET BROWN-VIOLET-BLUE BROWN-BLUE-BLUE AF8 TP360 TP360 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING M81969/16-03 M81969/16-03 M81969/16-02 M81969/16-02 M81969/16-02 M81969/16-01 M81969/16-01 M81969/16-01 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 REMOVAL M81969/16-03 M81969/16-03 M81969/16-02 M81969/16-02 M81969/16-02 M81969/16-01 M81969/16-01 M81969/16-01 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 K341 K341 K340 K340 K503 K330-3 K330-3 K338 K338 K338 K338 86-2 86-2 86-21 TH343 86-20 86-19 86-19 *The three number suffix on M39029 series contacts is referred to as a “BIN” code. See page 14 for color stripe association.COM PAGE 35 . © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.MIL-C-81659 SERIES 1 RECTANGULAR FRONT RELEASE CONTACTS CONNECTOR PART NUMBER M81659/1 THRU M81659/27 DESCRIPTION RECEPTACLE OR PLUG.DMCTOOLS. TYPE 1 AND 2 CLASS 1 AND 2 SHELL DESIGNATOR A OR B QPL SOURCES NO QPL SOURCES SIZE (AWG) CONTACTS MATING END 16 16 20 20 22 22 WIRE BARREL 16 16 20 20 22 22 PIN/SOC. P S P S P S PART NUMBER* (CURRENT) M39029/2-106 M39029/3-109 M39029/2-105 M39029/3-108 M39029/2-104 M39029/3-107 PART NUMBER (SUPERSEDED) M39029/2-16-16 M39029/3-16-16 M39029/2-20-20 M39029/3-20-20 M39029/2-22-22 M39029/3-22-22 WIRE RANGE 16-20 16-20 20-24 20-24 22-26 22-26 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 106 109 105 108 104 107 COLOR BROWN-BLACK-BLUE BROWN-BLACK-WHITE BROWN-BLACK-GREEN BROWN-BLACK-GRAY BROWN-BLACK-YELLOW BROWN-BLACK-VIOLET AF8 TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) 86-2 86-2 K287 K287 K287 K287 WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK55-16A DAK55-16A CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY REMOVAL DRK56-16A DRK56-16A CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY *The three number suffix on M39029 series contacts is referred to as a “BIN” code. DMCTOOLS. PAGE 36 WWW.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . P S P S P S P S PART NUMBER* (CURRENT) M39029/11-147 M39029/12-151 M39029/11-146 M39029/12-150 M39029/11-145 M39029/12-149 M39029/11-144 M39029/12-148 PART NUMBER (SUPERSEDED) M39029/11-12-12 M39029/12-12-12 M39029/11-16-16 M39029/12-16-16 M39029/11-20-20 M39029/12-20-20 M39029/11-22-22 M39029/12-22-22 WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 TOOL SELECTION BIN* 147 151 146 150 145 149 144 148 COLOR BROWN-YELLOW-VIOLET BROWN-GREEN-BROWN BROWN-YELLOW-BLUE BROWN-GREEN-BLACK BROWN-YELLOW-GREEN BROWN-YELLOW-WHITE BROWN-YELLOW-YELLOW BROWN-YELLOW-GRAY AF8 TP465 TP465 TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING BY HAND BY HAND M81969/1-03 M81969/1-03 M81969/1-02 M81969/1-02 M81969/1-01 M81969/1-01 REMOVAL DRK337 DRK337 M81969/1-03 M81969/1-03 M81969/1-02 M81969/1-02 M81969/1-01 M81969/1-01 86-2 86-2 K13-1 86-30-1 K13-1 86-30-1 K267-1 86-137 K267-1 86-137 *The three number suffix on M39029 series contacts is referred to as a “BIN” code. S.MIL-C-81659 SERIES 2 (ARINC 404) RECTANGULAR REAR RELEASE CONTACTS CONNECTOR PART NUMBER M81659 THRU M81659/72 DESCRIPTION RECEPTACLE OR PLUG. See page 14 for color stripe association. 3 AND 4 CLASS 1 AND 2 SHELL DESIGNATOR A OR B QPL SOURCES TYCO ELECTRONICS ITT CANNON RADIALL. TYPE 2.A. SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 22 22 TYPICAL CONTACT CONFIGURATION WIRE BARREL 12 12 16 16 20 20 22 22 PIN/SOC. DMCTOOLS. P S P S P S PART NUMBER* (CURRENT) M39029/31-234 M39029/32-253 M39029/31-228 M39029/32-247 M39029/31-223 M39029/32-242 PART NUMBER (SUPERSEDED) MS3192-12-12A MS3193-12-12A MS3192-16-16A MS3193-16-16A MS3192-20-20A MS3193-20-20A WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 234 253 228 247 223 242 COLOR RED-ORANGE-YELLOW RED-GREEN-ORANGE RED-RED-GRAY RED-YELLOW-VIOLET RED-RED-ORANGE RED-YELLOW-RED AF8 TH1A TH1A TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK12B DAK12B DAK16B DAK16B DAK20B DAK20B REMOVAL DRK12B DRK12B DRK16B DRK16B DRK20B DRK20B K1S K1S 86-2 86-2 86-1S 86-1S *The three number suffix on M39029 series contacts is referred to as a “BIN” code.MIL-C-81703 SERIES 2 CIRCULAR RACK & PANEL OR PUSH PULL COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER MS3140 MS3144 MS3147 MS3148 DESCRIPTION WALL MOUNT FLANGE RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG PLUG LANYARD COUPLING QPL SOURCES DEUTSCH SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 WIRE BARREL 12 12 16 16 20 20 PIN/SOC.COM PAGE 37 . See page 14 for color stripe association. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. DMCTOOLS. See page 14 for color stripe association. PAGE 38 WWW.MIL-C-81703 SERIES 3 CIRCULAR RACK & PANEL OR PUSH PULL COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER MS3445 MS3424 MS3446 MS3464 MS3467 MS3468 DESCRIPTION PLUG RACK & PANEL WALL MOUNT FLANGE RECEPTACLE PLUG RACK & PANEL JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG PLUG LANYARD COUPLING QPL SOURCES DEUTSCH SIZE (AWG) CONTACTS MATING END 12 12 12 12 16 16 16 16 20 20 WIRE BARREL 12 12 16 16 16 16 20 20 20 20 PIN/SOC. P S P S P S P S P S PART NUMBER* (CURRENT) M39029/4-113 M39029/5-118 M39029/4-114 M39029/5-119 M39029/4-111 M39029/5-116 M39029/4-112 M39029/5-117 M39029/4-110 M39029/5-115 PART NUMBER (SUPERSEDED) M39029/4-12-12 M39029/5-12-12 M39029/4-12-16 M39029/5-12-16 M39029/4-16-16 M39029/5-16-16 M39029/4-16-20 M39029/5-16-20 M39029/4-20-20 M39029/5-20-20 WIRE RANGE 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 113 118 114 119 111 116 112 117 110 115 COLOR BROWN-BROWN-ORANGE BROWN-BROWN-GRAY BROWN-BROWN-YELLOW BROWN-BROWN-WHITE BROWN-BROWN-BROWN BROWN-BROWN-BLUE BROWN-BROWN-RED BROWN-BROWN-VIOLET BROWN-BROWN-BLACK BROWN-BROWN-GREEN AF8 TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK83-12B DAK83-12B DAK83-12B DAK83-12B DAK83-16B DAK83-16B DAK83-16B DAK83-16B DAK83-20B DAK83-20B REMOVAL DRK83-12B DRK83-12B DRK83-12B DRK83-12B DRK83-16B DRK83-16B DRK83-16B DRK83-16B DRK83-20B DRK83-20B K1S K1S K1S K1S 86-2 86-2 86-2 86-2 86-1S 86-1S *The three number suffix on M39029 series contacts is referred to as a “BIN” code.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . COM PAGE 39 .MIL-C-83723 SERIES 2 CIRCULAR THREADED COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER M83723/17 M83723/18 M83723/19 M83723/20 M83723/21 M83723/22 M83723/23 M83723/24 DESCRIPTION CABLE CONNECTING RECEPTACLE SKT CONTACTS CABLE CONNECTING RECEPTACLE PIN CONTACTS WALL MOUNT RECEPTACLE SKT CONTACTS WALL MOUNT RECEPTACLE PIN CONTACTS BOX MOUNT RECEPTACLE SKT CONTACTS BOX MOUNT RECEPTACLE PIN CONTACTS PLUG SKT CONTACTS PLUG PIN CONTACTS QPL SOURCES AERO-ELECTRIC CONNECTORS ITT CANNON J-TECH. INC. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. P S P S PART NUMBER* (CURRENT) M39029/29-213 M39029/30-219 M39029/29-212 M39029/30-218 PART NUMBER (SUPERSEDED) M39029/29-12-12 M39029/30-12-12 M39029/29-16-16 M39029/30-16-16 WIRE RANGE 12-14 12-14 16-20 16-20 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 213 219 212 218 COLOR RED-BROWN-ORANGE RED-BROWN-WHITE RED-BROWN-RED RED-BROWN-GRAY AF8 TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK83-12B DAK83-12B DAK83-16B DAK83-16B REMOVAL DRK83-12B DRK83-12B DRK83-16B DRK83-16B 86-2 86-2 *The three number suffix on M39029 series contacts is referred to as a “BIN” code.DMCTOOLS. AMPHENOL CONNECTORS ELECSYS. SIZE (AWG) CONTACTS MATING END 12 12 16 16 WIRE BARREL 12 12 16 16 PIN/SOC. INC. See page 14 for color stripe association. PAGE 40 WWW. AMPHENOL CONNECTORS PYLE NATIONAL CONNECTORS DEUTSCH J-TECH HI-REL CONNECTORS. INC. See page 14 for color stripe association.DMCTOOLS. INC. ITT CANNON SIZE (AWG) CONTACTS MATING END 12 12 12 12 16 16 16 16 20 TYPICAL CONTACT CONFIGURATION 20 WIRE BARREL 12 12 16 16 16 16 20 20 20 20 PIN/SOC.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .MIL-C-83723 SERIES 3 CIRCULAR BAYONET AND THREADED COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER M83723/71 M83723/71 M83723/83 M83723/82 M83723/74 M83723/73 M83723/85 M83723/84 M83723/76 M83723/75 M83723/87 M83723/86 M83723/78 M83723/77 M83723/96 M83723/95 DESCRIPTION FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE STRAIGHT PLUG STRAIGHT PLUG STRAIGHT PLUG STRAIGHT PLUG RFI PLUG RFI PLUG SELF LOCKING PLUG SELF LOCKING PLUG QPL SOURCES AERO ELECTRIC CONNECTOR. P S P S P S P S P S PART NUMBER* (CURRENT) M39029/4-113 M39029/5-118 M39029/4-114 M39029/5-119 M39029/4-111 M39029/5-116 M39029/4-112 M39029/5-117 M39029/4-110 M39029/5-115 PART NUMBER (SUPERSEDED) M39029/4-12-12 OR M83723-33B12 M39029/5-12-12 OR M83723-34B12 M39029/4-12-16 OR M39029/5-12-16 M39029/4-16-16 OR M83723-33B16 M39029/5-16-16 OR M83723-34B16 M39029/4-16-20 OR M39029/5-16-20 M39029/4-20-20 OR M83723-33B20 M39029/5-20-20 OR M83723-34B20 WIRE RANGE 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 TOOL SELECTION BIN* 113 — 118 — 114 119 111 — 116 — 112 117 110 — 115 — COLOR BROWN-BROWN-ORANGE BROWN-BROWN-GRAY BROWN-BROWN-YELLOW BROWN-BROWN-WHITE BROWN-BROWN-BROWN BROWN-BROWN-BLUE BROWN-BROWN-RED BROWN-BROWN-VIOLET BROWN-BROWN-BLACK BROWN-BROWN-GREEN AF8 TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK83-12B DAK83-12B REMOVAL DRK83-12B DRK83-12B DRK83-16B DRK83-16B DRK83-16B DRK83-16B DRK83-20B DRK83-16B DRK83-20B DRK83-20B 86-2 86-2 86-2 86-2 K1S K1S K1S K1S 86-2 86-2 86-1S 86-1S DAK83-16B DAK83-16B DAK83-16B DAK83-16B DAK83-20B DAK83-20B DAK83-20B DAK83-20B *The three number suffix on M39029 series contacts is referred to as a “BIN” code. See page 14 for color stripe association.DMCTOOLS.MIL-C-83733 RECTANGULAR MINIATURE RACK AND PANEL REAR RELEASE CONTACTS CONNECTOR PART NUMBER M83733/1 M83733/2 M83733/3 M83733/4 M83733/5 M83733/6 M83733/7 M83733/8 M83733/9 M83733/10 M83733/11 M83733/12 DESCRIPTION STANDARD HOLE MOUNT GUIDE PINS AND SPRING MOUNT GUIDE SOCKETS CAPTIVE SPRINGS BUSHING MOUNT CLINCH NUT MOUNT GUIDE SKTS AND SPRING MOUNT GUIDE PINS STAGGERED STANDARD HOLE MOUNT STAGGERED BUSHING MOUNT STAGGERED CLINCH NUT MOUNT STAGGERED SPRING MOUNT QPL SOURCES DELPHI CONNECTION SYSTEMS SIZE (AWG) CONTACTS MATING END 12 12 16 16 20 20 22 22 TYPICAL CONTACT CONFIGURATION WIRE BARREL 12 12 16 16 20 20 22D 22D PIN/SOC. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.COM PAGE 41 . P S P S P S P S PART NUMBER* (CURRENT) M39029/4-113 M39029/5-118 M39029/4-111 M39029/5-116 M39029/4-110 M39029/5-115 M39029/58-360 M39029/57-354 PART NUMBER (SUPERSEDED) M39029/4-12-12 M39029/5-12-12 M39029/4-16-16 M39029/5-16-16 M39029/4-20-20 M39029/5-20-20 MS27494-22D MS27492-22D WIRE RANGE 12-14 12-14 16-20 16-20 20-24 20-24 22-28 22-28 TOOL SELECTION BIN* 113 118 111 116 110 115 360 354 COLOR BROWN-BROWN-ORANGE BROWN-BROWN-GRAY BROWN-BROWN-BROWN BROWN-BROWN-BLUE BROWN-BROWN-BLACK BROWN-BROWN-GREEN ORANGE-BLUE-BLACK ORANGE-GREEN-YELLOW AF8 TH1A TH1A TH1A TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING M81969/14-04 M81969/14-04 M81969/14-03 M81969/14-03 M81969/14-02 M81969/14-02 M81969/14-01 M81969/14-01 REMOVAL M81969/14-04 M81969/14-04 M81969/14-03 M81969/14-03 M81969/14-02 M81969/14-02 M81969/14-01 M81969/14-01 K1S K1S K42 K41 86-2 86-2 86-1S 86-1S 86-6 86-5 *The three number suffix on M39029 series contacts is referred to as a “BIN” code. PAGE 42 WWW.DMCTOOLS. P S P S P S PART NUMBER* (CURRENT) M39029/70-389 M39029/69-386 M39029/70-388 M39029/69-385 M39029/70-387 M39029/69-384 PART NUMBER (SUPERSEDED) M39029/70-3 M39029/69-3 M39029/70-2 M39029/69-2 M39029/70-1 M39029/69-1 WIRE RANGE 16-20 16-20 20-24 20-24 24-28 24-28 TOOL SELECTION BIN* 389 386 388 385 387 384 COLOR ORANGE-GRAY-WHITE ORANGE-GRAY-BLUE ORANGE-GRAY-GRAY ORANGE-GRAY-GREEN ORANGE-GRAY-VIOLET ORANGE-GRAY-YELLOW AF8 TP651 TP651 TP651 TP651 TP651 TP651 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK1-16P DAK1-16S DAK1-16P DAK1-16S DAK1-16P DAK1-16S REMOVAL DRK222 DRK222 DRK222 DRK222 DRK222 DRK222 *The three number suffix on M39029 series contacts is referred to as a “BIN” code.MIL-C-85028 SERIES AS RECTANGULAR – INDIVIDUAL CONTACT SEALING POLARIZED CENTER JACK SCREW PULL THRU INSERTION CONTACTS CONNECTOR PART NUMBER M85028/1 M85028/2 DESCRIPTION CRIMP REMOVABLE PIN CONTACTS CRIMP REMOVABLE SKT CONTACTS QPL SOURCES DELPHI CONNECTION SYSTEMS SIZE (AWG) CONTACTS MATING END 16 16 16 16 16 16 TYPICAL CONTACT CONFIGURATION WIRE BARREL 16 16 20 20 24 24 PIN/SOC.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . See page 14 for color stripe association. MIL-T-81714 TERMINAL JUNCTIONS CONNECTOR PART NUMBER M81714/1 M81714/2 M81714/3 M81714/4 M81714/6 M81714/7 M81714/8 M81714/9 M81714/11 M81714/12 M81714/15 DESCRIPTION FEEDBACK TYPE SIZE 22 FEEDBACK TYPE SIZE 20 FEEDBACK TYPE SIZE 16 FEEDBACK TYPE SIZE 12 FEEDBACK TYPE SIZE 22 FEEDBACK TYPE SIZE 20 FEEDBACK TYPE SIZE 16 FEEDBACK TYPE SIZE 12 SPLICES DOUBLE SPLICES TERMINAL GROUNDING QPL SOURCES PCD. P P P P P PART NUMBER* (CURRENT) M39029/1-103 M39029/1-102 M39029/1-101 M39029/1-100 M39029/1-507 PART NUMBER (SUPERSEDED) M39029/1-12-12 M39029/1-14-16 M39029/1-16-20 M39029/1-16-22 M39029/1-20-22D WIRE RANGE 12-14 16-20 20-24 22-26 22-28 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 103 102 101 100 507 COLOR BROWN-BLACK-ORANGE BROWN-BLACK-RED BROWN-BLACK-BROWN BROWN-BLACK-BLACK GREEN-BLACK-VIOLET AF8 TH1A TH1A TH1A CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK83-12B DAK83-16B DAK83-20B M81969/14-01 M81969/14-01 REMOVAL DRK83-12B DRK83-16B DRK83-20B M81969/14-01 M81969/14-01 K287 K287 K496-1 *The three number suffix on M39029 series contacts is referred to as a “BIN” code.DMCTOOLS. INC. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.COM PAGE 43 . AMP TYCO DME ELECTRONICS DEUTSCH SIZE (AWG) CONTACTS MATING END 12 14 16 16 20 WIRE BARREL 12 16 20 22 22D PIN/SOC. See page 14 for color stripe association. COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . See page 14 for color stripe association.DMCTOOLS. S S S S S PART NUMBER* (CURRENT) M39029/22-605 M39029/22-193 M39029/22-192 M39029/22-191 M39029/22-190 PART NUMBER (SUPERSEDED) — M39029/22-16-16 M39029/22-20-20 M39029/22-22-22 M39029/22-22-28 WIRE RANGE 12-14 16-20 20-24 28-32 28-32 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* 605 193 192 191 190 COLOR BLUE-BLACK-GREEN BROWN-WHITE-ORANGE BROWN-WHITE-RED BROWN-WHITE-BROWN BROWN-WHITE-BLACK AF8 TH343 TH343 TH343 CRIMP TOOL AND ACCESSORY AFM8 MH860 WA23 (POS) 86-21 86-20 86-19 86-19 WA23 (DIE) ASSEMBLY TOOLS INSTALLING DAK83-12B DAK83-16B DAK83-20B M81969/14-01 M81969/14-01 REMOVAL DRK83-12B DRK83-16B DRK83-20B M81969/14-01 M81969/14-01 K503 K330-3 K330-3 *The three number suffix on M39029 series contacts is referred to as a “BIN” code.MIL-STD-1549 COMMON TERMINAL SYSTEM CONNECTOR PART NUMBER DESCRIPTION QPL SOURCES NO QPL SOURCES SIZE (AWG) CONTACTS MATING END 12 16 20 22 22 WIRE BARREL 12 16 20 22 28 PIN/SOC. PAGE 44 WWW. Circular Indent Crimp Tools MODELS: MH801, MH802, MH803, MH804, GS100-1 & GS200-1 Keeping things simple is a basic philosophy at DMC. When special conditions call for a new tool design, we make every effort to utilize the components of existing tools which have been proven reliable both in field use and controlled test programs. Such is the case with this tool series. The design of certain shielded contacts require two additional crimping operations. One for the shield crimp sleeve, the other for the outer body. (Note: On the MH801 MH802, MH803, and MH804 tools, in addition to the four opposing indenters these tools also have four retainers which encompass the contact prior to the initiation of the crimping operation thus assuring concentricity.) All of the tools give a concentric circular crimp configuration re q u i red by certain shielded contacts to insure compatibility with connector inserts and installing or removal tools in rear release applications, and/or maintain a consistent electric impedance. Thus an indenter p a t t e rn which conforms to the appropriate military drawing (see chart for specific part numbers) was adapted to our familiar standard and miniature tool frames. A full complement of positioners, inspection gages, and other accessories are available for these tool frames. The technical section on pages 33, 34 lists the part numbers of standard M39029 contacts which re q u i re these tools; however, the concept may be adapted to other applications. Consult factory for specific details. MILITARY P/N M22520/4-01 M22520/4-02 M22520/3-2 M22520/31-01 M22520/31-02 M22520/3-15 M22520/19-01 M22520/19-02 M22520/19-03 M22520/19-04 M22520/3-4 M22520/3-5 M22520/20-01 M22520/20-02 M22520/20-03 M22520/3-6 M22520/21-01 M22520/21-02 M22520/21-03 M22520/21-04 M22520/3-7 M22520/22-01 M22520/22-02 M22520/22-03 M22520/3-8 DANIELS MANUFACTURING CORPORATION DMC P/N GS100-1 GP295 G120 GS200-1 G2P330 G443 MH801 D16P-1M D16S-1M D16LS-1M G256 G257 MH802 D16/1-1M D16/2-1M G258 MH803 D12P-1M D12S-1M D12LS-1M G259 MH804 D12/1-1M D12/2-1M G260 DESCRIPTION TOOL FRAME POSITIONER GAGE TOOL FRAME POSITIONER GAGE TOOL FRAME POSITIONER POSITIONER POSITIONER GAGE (INDENTERS) GAGE (RETAINERS) TOOL FRAME POSITIONER POSITIONER GAGE (RETAINERS) TOOL FRAME POSITIONER POSITIONER POSITIONER GAGE (RETAINERS) TOOL FRAME POSITIONER POSITIONER GAGE (RETAINERS) © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.DMCTOOLS.COM PAGE 45 Coaxial Contact Tool Selection Guide SHIELDED CONTACTS AND CONNECTOR SERIES INNER CONTACT BIN CODE 120 121 MIL-C-39029/6PIN CONTACT 122 123 MIL-C-81511 SERIES 1 AND 2 124 125 MIL-C-39029/7PIN CONTACT MIL-C-26482 SERIES 2 MIL-C-81703 SERIES 3 MIL-C-39029/8SKT CONTACT MIL-C-26482 SERIES 2 MIL-C-81703 SERIES 3 131 152 153 MIL-C-39029/13SKT CONTACT 154 155 MIL-C-81511 SERIES 1 156 157 158 159 MIL-C-39029/14SKT CONTACT 160 161 MIL-C-81511 SERIES 2 162 163 181 MIL-C-39029/19PIN CONTACT MIL-C-81511 SERIES 3 AND 4 182 12 16 12 12 12 12 12 16 12 12 12 12 12 16 12 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 183 12 AFM8 AFM8 AFM8 184 MIL-C-39029/20SKT CONTACT MIL-C-81511 SERIES 3 185 16 12 AFM8 AFM8 AFM8 AFM8 AFM8 186 12 AFM8 AFM8 AFM8 187 MIL-C-39029/21SKT CONTACT MIL-C-81511 SERIES 4 188 16 12 AFM8 AFM8 AFM8 AFM8 AFM8 189 12 AFM8 AFM8 AFM8 K269-1 K262-1 K261-1 K261-1 K261-1 K261-1 K261-1 K262-1 K261-1 K261-1 K261-1 K261-1 K261-1 K373-1 K373-1 K372-1 K372-1 K372-1 K372-1 K372-1 K372-1 K373-1 K373-1 K372-1 K372-1 K372-1 K372-1 K372-1 K372-1 K373-1 K373-1 K372-1 K372-1 K372-1 K372-1 K372-1 K372-1 HX4 HX4 HX4 HX4 HX4 HX3 HX4 HX3 HX4 HX4 HX4 HX4 HX4 HX3 HX4 HX3 HX4 MH802 MH802 MH804 MH804 MH804 MH804 MH804 MH804 MH802 MH802 MH804 MH804 MH804 MH804 MH804 MH804 MH802 MH802 MH804 MH804 MH804 MH804 MH804 MH804 Y203 Y200 Y152 Y152 Y152 X123 Y152 X123 Y152 Y200 Y152 Y152 Y152 X123 Y152 X123 Y152 D16/1-1M D16/1-1M D12/1-1M D12/1-1M D12/1-1M D12/1-1M D12/1-1M D12/1-1M D16/2-1M D16/2-1M D12/2-1M D12/2-1M D12/2-1M D12/2-1M D12/2-1M D12/2-1M D16/2-1M D16/2-1M D12/1-1M D12/1-1M D12/1-1M D12/1-1M D12/1-1M D12/1-1M HX4 HX4 HX3 HX4 HX3 HX4 HX3 HX4 HX3 HX4 HX3 HX4 HX4 HX3 HX4 HX3 HX4 HX3 HX4 HX3 HX4 HX3 MH801 MH801 MH803 MH803 MH803 MH803 MH803 MH803 MH801 MH801 MH803 MH803 MH803 MH803 MH803 MH803 MH801 MH801 MH803 MH803 MH803 MH803 MH803 MH803 Y200 Y152 X123 Y152 X123 Y152 X123 Y1’52 X123 Y152 X123 Y200 Y152 X123 Y152 X123 Y152 X123 Y152 X123 Y152 X123 D16P-1M D16P-1M D12P-1M D12P-1M D12P-1M D12P-1M D12P-1M D12P-1M D12LS-1M D12LS-1M D12LS-1M D12LS-1M D12LS-1M D12LS-1M D12LS-1M D12LS-1M D16S-1M D16S-1M D12S-1M D12S-1M D12S-1M D12S-1M D12S-1M D12S-1M MS3160-12 MS3160-12 MS3160-16 MS3160-12 MS3160-16 MS3160-12 MS3160-12 MS3160-12 MS3160-16 MS3160-12 MS3160-16 MS3160-12 MS3160-12 MS3160-12 DAK83-12B DAK126-16A DAK126-12A DAK126-12A DAK126-12A DAK126-12A DAK126-12A DAK126-16A DAK126-12A DAK126-12A DAK126-12A DAK126-12A DAK126-12A MS3160-16 MS3160-12 DRK83-12B DRK129-16A DRK129-12A DRK129-12A DRK129-12A DRK129-12A DRK129-12A DRK129-16A DRK129-12A DRK129-12A DRK129-12A DRK129-12A DRK129-12A MS3160-16 MS3160-12 130 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 129 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 128 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 127 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 126 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 12 12 AFM8 AFM8 K261-1 K261-1 CONTACT CAVITY SIZE 16 12 12 12 CRIMPING TOOL AFM8 AFM8 AFM8 AFM8 POSITIONER K262-1 K261-1 K261-1 K261-1 SHIELD CRIMP SLEEVE CRIMPING TOOL HX4 HX4 HX4 HX4 HX3 HX4 HX3 HX4 POSITIONER OR DIE Y200 Y152 Y152 Y152 X123 Y152 X123 Y152 OUTER CONTACT CRIMPING TOOL HX4 HX4 HX3 HX4 HX3 HX4 HX3 HX4 HX3 HX4 HX3 POSITIONER OR DIE Y200 Y152 X123 Y152 X123 Y152 X123 Y152 X123 Y152 X123 INSTALLING TOOL DAK126-16A DAK126-12A DAK126-12A DAK126-12A DAK126-12A DAK126-12A REMOVAL TOOL DRK125-16A DRK125-12A DRK125-12A DRK125-12A DRK125-12A DRK125-12A PAGE 46 WWW.DMCTOOLS.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION Coaxial Contact Tool Selection Guide SHIELDED CONTACTS AND CONNECTOR SERIES MIL-C-39029/25PIN CONTACT MIL-C-26482 SERIES 1 MIL-C-39029/26SKT CONTACT MIL-C-26482 SERIES 1 INNER CONTACT BIN CODE 204 205 206 207 208 209 210 402 MIL-C-39029/27SKT CONTACT MIL-C-38999 SERIES 2 403 404 405 406 407 408 211 409 MIL-C-39029/28PIN CONTACT MIL-C-38999 SERIES 1, 2, 3 & 4 410 411 412 413 414 415 MIL-C-39029/50PIN CONTACT MIL-C-83733 MIL-C-39029/51SKT CONTACT MIL-C-83732 MIL-C-39029/54PIN CONTACT MIL-C-26500 340 12 AFM8 K404 HX4 HX3 341 12 AFM8 K404 HX4 HX3 342 12 AFM8 K74S HX4 HX3 343 8 AFM8 K75S-1 HX4 HX3 MIL-C-39029/55SKT CONTACT MIL-C-26500 344 12 AFM8 K74S HX4 HX3 345 MIL-C-39029/59SKT CONTACT MIL-C-38999 SERIES 1, 3 & 4 MIL-C-39029/60PIN CONTACT MIL-C-38999 SERIES 1, 3 & 4 8 AFM8 K75S-1 HX4 HX3 366 8 AFM8 K406 HX4 HX3 HX4 HX3 416 417 MIL-C-39029/75SKT CONTACT MIL-C-38999 SERIES 1, 3 & 4 418 419 420 421 422 423 MIL-C-39029/76PIN CONTACT MIL-C-38999 SERIES 1, 2, 3 & 4 MIL-C-39029/77SKT CONTACT MIL-C-38999 SERIES 1, 3 & 4 424 425 426 427 428 429 430 431 MIL-C-39029/78SKT CONTACT MIL-C-38999 SERIES 2 MIL-C-24308 432 433 434 435 16 AFM8 K532-1 GS100-1 GP295 16 AFM8 K532-1 GS100-1 GP295 16 AFM8 K532-1 GS100-1 GP295 12 AFM8 K323 GS200-1 G2P330 Y215 X101 Y215 X101 Y215 X101 Y215 X105 Y215 X101 Y215 X125 Y197 H102 Y197 X102 12 AFM8 K323 GS200-1 G2P330 12 AFM8 K323 GS200-1 G2P330 CONTACT CAVITY SIZE 12 12 12 12 12 12 CRIMPING TOOL AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 POSITIONER K496 K496 K496 K496 K496 K496 HX4 Y189 HX4 HX4 Y189 Y189 SHIELD CRIMP SLEEVE CRIMPING TOOL HX4 POSITIONER OR DIE (CAVITY) Y189 OUTER CONTACT CRIMPING TOOL POSITIONER OR DIE (CAVITY) ® DANIELS MANUFACTURING CORPORATION INSTALLING TOOL REMOVAL TOOL DAK12B DRK12B DAK12B DRK12B DAK95-12B DRK95-12B DAK95-12B DRK95-12B DAK83-12B DRK83-12B DAK83-12B DRK83-12B DAK12B DRK12B DAK55-8B DRK56-8B DAK12B DRK12B DAK55-8B DRK56-8B BY HAND DRK95-8B 367 8 AFM8 F406 BY HAND DRK95-8B DAK95-12B DRK95-12B DAK95-16B DRK95-16B DAK95-16B DRK95-16B DAK95-16B DRK95-16B © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.DMCTOOLS.COM PAGE 47 Open Frame Crimp Tools M22520/5-01 (HX4) M22520/10-01 (HX3) The DMC HX4 and HX3 series crimp tools feature a system of interchangeable dies which eliminate the need of separate fixed die crimp tools for each and every different application. Many maintenance and manufacturing concerns have standardized on one of these models, thus eliminating the cost associated with maintaining and calibrating bulky inventories of single purpose tools. Tremendous flexibility and cost advantages exist with this crimping system due to the wide variety of interchangeable dies which are available for these tool frames. As new requirements evolve, a new set of dies is all that’s required to meet the demand. A truly modern concept which will not require major change with time…only simple additions. Crimping dies are snapped into the tool frame and retained in place by internal spring clips. They may be permanently secured, if desired, by driving a roll pin into the holes provided. The tool frames are equipped with a positive ratchet assembly which controls complete handle movement in both directions. Hexagonal crimp dies are available in a variety of combinations having single, double, and even triple cavity design. These dies accommodate most coaxial and biaxial connectors and contacts conforming to MIL-C-39012, MIL-C-39029, and numerous proprietary configurations. Other designs are available for coaxial connections requiring different termination techniques. Dies in various crimp patterns are also available for insulated and uninsulated terminal lugs, wire splices and end caps relating to M7928, MS17143, MS25036, MS25181, MS27429, MS25274, MS20659, M81824, MS21003 through MS21015, and commercial part numbers. Several power contacts too large for conventional hand tools are also covered by interchangeable dies for the standard tool frame (HX4). If your application requirement is not already covered by one of our standard dies our engineering department will be pleased to discuss a design to suit your needs. The HX4 is 11″ in length and weighs approximately 21 oz. The HX3 is 9″ in length and weighs 11 oz. TYPICAL DIE SET PAGE 48 WWW.DMCTOOLS.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION 429 .400 .325 .118 .400 .120 Crimp Tool Frame .091 .400 .231 .178 . LENGTH .N.093 .454 .400 .400 .160 .400 .118 .375 .138 .S.325 .160 .324 .400 . 5120-01-335-8575 5120-01-335-8244 5120-01-335-8245 5120-01-335-8246 5120-01-335-8247 5120-01-335-8248 5120-01-335-8249 5120-01-335-8250 5120-01-335-8251 5120-01-335-8252 5120-01-335-8253 5120-01-335-8254 5120-01-335-8255 5120-01-335-8256 5120-01-335-8257 5120-01-335-8258 5120-01-335-8259 5120-01-335-8260 5120-01-335-8261 5120-01-335-8262 5120-01-335-8263 5120-01-335-8264 5120-01-335-8265 5120-01-335-8266 5120-01-335-8267 5120-01-335-8268 5120-01-335-8269 5120-01-335-8270 5120-01-335-8271 5120-01-335-8292 5120-01-335-8293 5120-01-335-8294 5120-01-335-8295 5120-01-335-8296 DIE CLOSURE DIMENSIONS A HEX. N.128 .400 . LENGTH B HEX.151 .068 . LENGTH B HEX. 5120-01-335-8582 5120-01-335-8304 5120-01-335-8305 5120-01-335-8277 5120-01-335-8278 5120-01-335-8279 5120-01-335-8280 5120-01-335-8281 5120-01-335-8282 5120-01-335-8283 5120-01-335-8284 5120-01-335-8285 5120-01-335-8286 5120-01-335-8287 5120-01-335-8288 5120-01-335-8289 5120-01-335-8290 DIE CLOSURE DIMENSIONS A HEX.160 .400 .128 .218 .325 .400 .375 .400 .400 .120 .128 .263 .359 .400 .324 .S.068 .090 .255 M22520/10-100 5120-01-335-8272 M22520/10-101 5120-01-335-8273 M22520/10-102 5120-01-335-8274 M22520/10-103 5120-01-335-8275 M22520/10-104 5120-01-335-8276 Terminal/Splice Crimp 12-10 AWG Terminal/Splice Crimp 26-14 AWG Terminal/Splice Crimp 26-20 AWG Splice Crimp 16-12 AWG Splice Crimp 26-16 AWG © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.325 Y178 Y314P Y501 Y527 Y539 Y540 DIE P/N MILITARY P/N M22520/5-59 M22520/5-61 M22520/5-63 M22520/5-100 M22520/5-101 M22520/5-102 M22520/5-103 NATIONAL STOCK NO.400 .094 . 5120-01-335-8297 5120-01-335-8298 5120-01-335-8299 5120-01-335-8300 5120-01-335-8301 5120-01-335-8302 5120-01-335-8303 DIE CLOSURE DIMENSIONS A HEX.068 .343 .® DANIELS MANUFACTURING CORPORATION DIE P/N DMC P/N HX4 Y200P Y196 Y152 Y197 Y203 Y195 Y215 Y204P Y189 Y205P Y206P Y207P Y193 Y142 Y149 Y145 Y110P Y151 Y109P Y150 Y136 Y137 Y138 Y139 Y140 Y141 Y143 Y144 Y146 Y147 Y148 Y102 Y209P MILITARY P/N M22520/5-01 M22520/5-02 M22520/5-03 M22520/5-04 M22520/5-05 M22520/5-06 M22520/5-07 M22520/5-08 M22520/5-09 M22520/5-10 M22520/5-11 M22520/5-13 M22520/5-15 M22520/5-17 M22520/5-19 M22520/5-21 M22520/5-23 M22520/5-25 M22520/5-27 M22520/5-29 M22520/5-31 M22520/5-33 M22520/5-35 M22520/5-37 M22520/5-39 M22520/5-41 M22520/5-43 M22520/5-45 M22520/5-47 M22520/5-49 M22520/5-51 M22520/5-53 M22520/5-55 M22520/5-57 NATIONAL STOCK NO.197 .100 .400 .118 .128 .090 .093 .N.475 .151 .090 .270 .400 .213 .400 .400 .213 .314 .325 .197 .068 .431 .068 .138 .400 .120 .178 .178 .384 .309 .532 .S.128 .400 .400 .400 .400 .COM PAGE 49 .325 .255 .213 .400 .400 .100 .290 .375 .093 .400 .100 .400 .429 .093 .401 .400 .324 .400 . N.400 .400 .093 .270 .213 .400 .400 .400 .213 .255 .501 .090 . LENGTH DMC P/N Y208P .178 Pre-Insulated Terminal Crimp 26-10 AWG Pre-Insulated Splice Crimp 26-20 AWG Splice Crimp 12-16 AWG Splice Crimp 16-26 AWG DIE P/N DMC P/N HX3 MILITARY P/N M22520/10-01 NATIONAL STOCK NO.105 .400 .325 .DMCTOOLS.128 .400 .100 .231 .120 .270 X115S M22520/10-02 X103 X123 X101 X125 X102 X140 X129 X136 X225 X118 X226 X149 X147 X144 X155 X156 X187 X515 X511 X525 X527 X528 M22520/10-03 M22520/10-04 M22520/10-05 M22520/10-06 M22520/10-07 M22520/10-08 M22520/10-09 M22520/10-10 M22520/10-11 M22520/10-13 M22520/10-15 M22520/10-17 M22520/10-19 M22520/10-21 M22520/10-23 M22520/10-25 M22520/10-27 5120-01-335-8291 . LENGTH Crimp Tool Frame .105 .213 .091 .400 .068 .400 .218 .270 .128 .128 .400 .400 .325 .105 .325 . LENGTH .255 .327 .400 .263 .268 .091 .090 B HEX.178 .255 .118 .400 .255 .400 . N.N.400 .400 .400 .325 .105 . 7 Meters AIR REQUIREMENTS 80-95 PSI (5.3 9 Feet – 2. another actuation of the same foot valve completes the crimp and quickly returns the die to open position. A touch of the foot valve releases the dies to a gripping position (spring pressure only).4 BAR) WEIGHT 11° LBS 5.2 KG 6 LBS 2.6 (in) 4 x 5 x 13° (cm) 10.Pneumatic Open Frame Tool HX23 BENCH CRIMP PRESS Compatibility with Existing Crimp Dies The HX23 accommodates all M22520/5-XX military and Daniels “Y” series crimp dies.2 x 12.4-6.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . The Hands Free Operation system allows the operator to position the contact assembly while the die is under spring pressure only. When the operator is satisfied that the contact assembly is positioned correctly. Hands Free Operation There are no awkward levers or mechanisms used to open or close the crimp dies.7 KG N/A Full Cycle Control Full die closure is assured on every crimp. The HX23 foot valve assembly is constructed with a protective shroud to prevent accidental actuation.4 x 15. Full Pneumatic Operation Standard clean. SPECIFICATIONS COMPONENTS TOOL FRAME (LESS BENCH MOUNT) FOOT VALVE CABLE SIZE (in) 4° x 6 x 16 (cm) 11. dry shop air at the recommended pressure is all that is required to operate the HX23 tool. There are no electrical or hydraulic requirements. The internal cycle control network will not allow the tool to open until complete closure is attained. A secure method is provided to prevent unauthorized personnel from defeating the cycle control system. For operation the operator places their foot under the shroud to depress the pedal. tool hold the contact assembly during the crimp cycle while the operator’s hands and fingers are a safe distance from the crimping die. When the tool is in the normal condition. Operator Safety Features The HX23 is equipped with a transparent guard which affords the protection.7 x 34. These operations waste time and distract the operator’s attention. A simple procedure is available to open the tool in cases where a complete cycle cannot be effected. but does not restrict vision. This affords total utilization of existing dies and total interchangeability with M22520/5-01 (Daniels HX4) hand tool frames. the crimp dies are fully open where contact assemblies can easily be inserted.2 x 40. The operator is then free to let the SAFETY FEATURES: • 2 Step Crimping Process • Emergency Stop Switch BENCH MOUNT AND FOOT PRESS INCLUDED PAGE 50 WWW.DMCTOOLS. and returns the tool to the fully open position. but they have ample die force power to do most jobs. **EHCFP Foot Press (optional) © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. 53–65). ® DANIELS MANUFACTURING CORPORATION 2. and other commercial and military terminating components. ELECTRIC/HYDRAULIC CRIMP TOOL (EHCY SERIES) A Totally Self-Contained Portable Crimp System The models EHCY* and EHC36** are fast cycling bench-top crimp tools designed to be lightweight and rugged. For Other Applications Consult Factory. The second pulse completes the crimp. This model is generally the preferred choice.0 ″ H x 7. CAUTION: Always disconnect the air supply when changing the die sets. This grips the crimp termination device in the proper location for crimping. The crimp cycle time is only two seconds. These units are small in overall size (10. 49 AND 53–65. The die sets snap in and out of the crimp tool for interchangeability. COLOR YELLOW BLUE RED YELLOW SIZE 12-10 16-14 22-18 26-24 P/N Y670 Y671 Y672 Y678 COMMON CRIMP DIES ARE LISTED ON PAGES 27. Dies.Open Frame Operation. and EHCY Series Electric Tool The HX23 crimp tool features a system of interchangeable dies which eliminates the need for separate fixed die crimp tools for each and every different application. MIL-C-39012 coaxial connectors. 49. The first pulse of the foot valve will close the HX23 under light spring pressure. A die removal tool is included with the HX23 for operator convenience. **EHC36 Model accepts HD36 series dies.COM PAGE 51 . MS25036 (class 1 and 2) and other military or commercial specifications. Dies in various crimp patterns are available for MIL-C-39029 shielded contacts. Adjustable Crimping Dies accept terminations which conform to MIL-T-7928.DMCTOOLS. The versatile features of the EHCY* and EHC36** make this a good choice where production and quality cannot be compromised. ADJUSTABLE DIES FOR TERMINALS & SPLICES 1. MIL-T-7928 terminals and splices.1″ L) and weigh approximately 27 pounds. **EHCY Model accepts the popular DMC “Y” series dies (featured on pages 27.1″ W x 19. DMCTOOLS. and absolute cycle control… Through the use of DMC Advanced Air Logic Technology. or Fixed Jaw Assemblies that can be converted to a new application by a simple disconnection*. PH-HYBRID BENCH MOUNT WWW. The models pictured here are a few examples of the tools which are available from DMC. PH2006 PH2007 PH4001 PHST576781 PHST576778 PH4 PH4005 PH4ST PHRPU4 (Controller) Powers All PH-Series Tools (Included in System Designation) (Column 2) PH1003 **Includes PHRPU4 Power Controller and Plug-In Hand Tool **Part Number refers to the hand tool and hose assembly only. and crimps M81824 environmental splices. or other functions which require high force. Vacuum Generator and other recommended accessories are available from DMC. standard shop air pressure is converted to an extremely versatile (and portable) power application system.COM FOOT PRESS VACUUM GENERATOR PAGE 52 © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . Foot Press – The PHFV-3 Foot Press can be easily attached to all PH series tools for hands-free actuation. The PH-HYBRID tool system utilizes the frame and dies of several popular hand tools which are mounted to the DMC power unit. Consult factory for details.Pneumatic/Hydraulic Portable Crimp Tool Systems DMC presents the ultimate Power Tool System Package for Crimping. Couple that with a variety of hand-held applicators with standard Crimp Dies. PNEUMATIC/HYDRAULIC TOOLS EQUIVALENT PH SERIES HAND-HELD APPLICATION HAND TOOL SYSTEM P/N* PORTION ONLY** (COMMENTS) GMT232 or AD1377 (Tyco) GMT281 or 69324 (Tyco) 59461 (Tyco) PH1003 PHMT232 M81824/1 Environmental Splices 22-10 AWG Solistrand Terminals & Splices 12-10 AWG Stratotherm Multi-Mate Contacts 16-12 AWG Type XII 16 AWG Stratotherm 22-24 AWG Stratotherm Accepts All “Y” Series Dies (M22520/5-XX) Accepts All “Y” Series Dies (M22520/5-XX) THE FULL PH SERIES PORTABLE CRIMP SYSTEM 1. PH4005 2. Dies. 3. This system provides the user with a compact hand-held or bench mounted tool that weighs little more than the comparable hand tool. Other configurations can also be supplied. Foot Press. and re-attachment of the new hose/tool assembly. PH1002 PHMT1002 PH2001 PH2005 PHST59461 PH90382-2 ACCESSORIES PH4001 90382-2 (Tyco) 576781 (Tyco) 576778 (Tyco) HX4 (DMC) M22520/5-01 HX4 (DMC) M22520/5-01 Pneumatic/ Hydraulic Bench Mount – The BM-2 Bench Mount is adjustable for a comfortable position. The power converter (with the air logic network) is housed in a separate rugged metal case. Vacuum Generator – The PHVG Vacuum Generator is used to remove air from Hydraulic cables and cylinders. The two units are connected with a 9 foot hose assembly. The PH1003 tool system is equivalent to the GMT232 hand tool. portability. The PH4001 and 4005 tool systems accommodate all the crimp dies which are used in the M22520/5-01 (HX4) hand tool frame. DMCTOOLS. 406. 613876 Y328 ASTRO. A few of the popular “Y” die applications are featured in the following chart. TOOL T&B RA18-188 T&B WT157N T&B WT200 T&B WT200-06-08 T&B WT200-06-11 T&B WT201-03-10 T&B WT202-06-08 T&B WT202-06-08 T&B WT203 T&B WT209. TOOL DMC Y827 Y587 Y588 Y586 Y800P Y773P Y717 Y721 Y720 Y719 Y718 Y751 Y752 Y788 Y923 Y934A Y902 Y897 Y896 Y692 Y906 Y904 Y903 Y905 Y810P Y811P Y619 Y1060 Y753 Y745 Y794 Y843 Y748 Y732 Y733 Y734 Y735 Y589 Y749 Y750 Y590 Y950 Y736 Y737 Y738 Y739 Y740 Y741 Y742 Y938 Y743 Y744 Y746 Y537 Y747 Y692 Y929 Y951 Y240S Y323S Y129 Y324S Y325 MFR. TOOL CANNON CCT-C6 CANNON CCT-C7A CANNON CCT-C8 CANNON CCT-C9 CANNON CCT-CKM1 CANNON CCT-CX2 CANNON CCT-DM DEUTSCH 20055 KINGS 683-514/0-3 KINGS 683-51559 KINGS KTH1002 KINGS KTH1061 KINGS KTH1077 KINGS KTH1078 KINGS KTH1079 KINGS KTH2002 KINGS KTH2012 KINGS KTH2021 KINGS KTH2024 KINGS KTH2042 KINGS KTH2061 KINGS KTH2062 KINGS KTH2062 KINGS KTH2063 KINGS KTH2064 KINGS KTH2067 KINGS KTH2067 KINGS KTH2081 KINGS KTH2082 KINGS KTH2101 KINGS KTH2103 KINGS KTH2105 KINGS KTH2127 KINGS KTH2128 KINGS KTH2140 KINGS KTH2162 KINGS KTH2168 KINGS KTH2175 KINGS KTH2177 KINGS KTH2180 KINGS KTH2207 KINGS KTH2211 KINGS KTH2212 KINGS KTH2213 KINGS KTH2213 KINGS KTH2214 KINGS KTH2216 KINGS KTH2229 M22520/5-104 MAC PANEL 452303 MOLEX 8657-5001/2 MOLEX 86760-5003 MS25312-1 MS25312-2 MS25312-3 MS25312-4 MS27143 MS27144 MS27148 RADIALL R282 235 901 RADIALL R282230 RAYCHEM AD1377 T&B WT232 DMC Y319 Y557 Y558 Y559 Y560 Y556 Y322 Y380 Y397 Y467 Y464 Y575 Y828P Y609 Y630P Y269 Y277 Y339 Y423 Y209P Y572 K575 Y762P Y617 Y574 Y573 Y760P Y613 Y600 Y633 Y680 Y634 Y635 Y636 Y837P Y679 Y932 Y940 Y825 Y829P Y888 Y889 Y890 Y891 Y910 Y892 Y893 Y911 Y692 Y430-MP Y922 Y926 Y510 Y509 Y508 Y507 Y627 Y627 Y627 Y915 Y342 Y516 Y173 MFR.DMC Crimp Dies For A Full Range of Capabilities ® DANIELS MANUFACTURING CORPORATION DMC constantly adds new crimp die designs that are comparable to connector and terminal supplier dies or tools. consult factory. 409 T&B WT210. For more options. TOOL DMC MFR. 410 T&B WT226 T&B WT227 T&B WT229 T&B WT230 T&B WT231 T&B WT233 T&B WT234 T&B WT235 T&B WT238 T&B WT311 T&B WT400 T&B WT400 T&B WT400-02-08 T&B WT401 T&B WT401. 411 T&B WT402 T&B WT406 T&B WT406M T&B WT411 T&B WT414 T&B WT419 TROMPETER CD5-10 TROMPETER CD5-11 TROMPETER CD5-8 TROMPETER CD5-12 TROMPETER CD5-13 TROMPETER CD5-4 TROMPETER CD5-7 TROMPETER CD5-9 WALTER KIDDE M616229 DMC Y580 Y689 Y119 Y360 Y443 Y410 Y409 Y411 Y198 Y211 Y212 Y169 Y170 Y178P Y179 Y180 Y242 Y293 Y246 Y245 Y243 Y203 Y215 Y219 Y201 Y292 Y214 Y216 Y321 Y190 Y191 Y192 Y776 Y777 Y778 Y789F Y803 Y631 Y775 Y687 Y412 TYPICAL DIE CONFIGURATIONS AMP 220009-1-B AMP 220015-1 AMP 220045-2 AMP 220066-1 AMP 227-1400 AMP 277-980-3 AMP 45158-2 AMP 45238-2 AMP 45239-2 AMP 45240-2 AMP 45241-2 AMP 46673 AMP 46988 AMP 49935 AMP 501295-1 AMP 52561 AMP 58237-1 AMP 58237-2 AMP 58238-2-A AMP 58249-1 AMP 583424 AMP 583424-1. 612992 Y331 CANNON CCT-406M Y321 CANNON CCT-C1 Y316 CANNON CCT-C10 Y320 CANNON CCT-C2 Y555 CANNON CCT-C3 Y317 CANNON CCT-C5 Y318 © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.COM PAGE 53 . MFR.-2 AMP 583424-5 AMP 583424-6 AMP 58423-1 AMP 58423-2 AMP 59215 AMP 59250 AMP 59255 AMP 59459 AMP 59461 AMP 59493-1 AMP 59508 AMP 69149-1 AMP 69223-1 AMP 69224-1 AMP 69266-1 AMP 69339 AMP 69352 AMP 69355 AMP 69363 AMP 69365-3 AMP 69408 AMP 69422 AMP 69423 AMP 69424 AMP 69425 AMP 69429 AMP 69471 AMP 69477-4 AMP 69493 AMP 69493-1 AMP 69646 AMP 69646 AMP 69811 AMP 85-35181-SK11 AMP 9036402A AMPHENOL 227-1221-6001 AMPHENOL 227-1228 AMPHENOL 227-1242 AMPHENOL 227-125 AMPHENOL 227-1350 AMPHENOL 227-1351-1 AMPHENOL 227-1351-2 Y344 AMPHENOL 227-1351-3 Y326 AMPHENOL 227-1351-4 Y346 AMPHENOL 227-1351-5 Y347 AMPHENOL 227-1351-6 Y348 AMPHENOL 227-1354 Y355S AMPHENOL 227-1355 Y356S AMPHENOL 227-1358 Y357 AMPHENOL 227-1392-03 Y488S AMPHENOL 227-1395 Y654 AMPHENOL 227-1402 Y677 AMPHENOL 227-1403 Y493 AMPHENOL 227-1409 Y688PS AMPHENOL 227-1414 Y780 AMPHENOL 227-200 Y133 AMPHENOL 227-350 Y132 AMPHENOL 227-375 Y131 AMPHENOL 227-400 Y130P AMPHENOL 227-425 Y134 AMPHENOL 227-600 Y225 AMPHENOL 227-911 Y442 AMPHENOL 227-911 Y623 AMPHENOL 227-980-1 Y685 AMPHENOL 227-980-2 Y686 AMPHENOL 227-980-5 Y787P AMPHENOL 294-1832 Y200P AMPHENOL 294-532 Y200P AMPHENOL 294GB-5031 Y731 AMPHENOL 48-326 Y477 AMPHENOL 611X1151 Y336 AMPHENOL 611X1275-1 Y564 AMPHENOL 790-5185 Y255S AMPHENOL 790-5284 Y257 AMPHENOL 790-5285 Y254 AMPHENOL 790-5431 Y250 ASTRO. 615550 Y330 BENDIX 21-33145-1 Y690 BURNDY MR8PV-2 Y530 BURNDY MR8-PVS Y524 BURNDY N14HET-25 Y881 BURNDY N14RT-10 Y818 BURNDY N22RVMT-10 Y512 BURNDY N22RVMT-15 Y817 BURNDY YAV9C-L36 Y948 CANNON 249-1400-000 Y249P CANNON 304-0445-000 Y894 CANNON 317-1795-000 Y694 CANNON 317-2071-000 Y824 CANNON 317-7178-000 Y830 CANNON 990-001-391/392 Y358 CANNON 995-0001-761 Y704 CANNON 995-0002-113 Y702 CANNON 995-0002-143 Y708 CANNON 995-0002-228 Y793 CANNON APK 15 & 25 Y831 CANNON BUCH. C./M39012/16-51 I.F.C./M39012/16-11 O.C./M39012/17-52 PIN OR SKT S — S — S — S — COLORBAND APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 HX3 HX3 POSITIONER OR DIE TH270 Y197 TH270 Y197 TH270 Y197 TH270 Y197 X102 X102 X102 X102 ORA — BLU — RED — RED — GRE — GRE — GRE — GRE — PAGE 54 WWW.F.F.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .F./M39012/17-11 O.C.R.* I./M39012/16-50 I./M39012/17-51 I.F. M39012/17-0501 M39012/17-0502 M39012/17-0503 M39012/17-0504 CONTACT GUIDE CONTACT MILITARY PART CO. M39012/16-0501 M39012/16-0502 M39012/16-0503 M39012/16-0504 CONTACT GUIDE CONTACT MILITARY PART CO.C. Connectors Tool Selection Guide MIL-C-39012/16 SERIES BNC CONNECTOR TYPE PLUG PIN CONTACT ® DANIELS MANUFACTURING CORPORATION CONNECTOR MILITARY PART NO./M39012/17-10 O.F.C./M39012/17-12 O./M39012/17-10 O.* I./M39012/17-50 I.C./M39012/16-12 O./M39012/16-10 O./M39012/17-50 I.F.F./M39012/16-52 PIN OR SKT P — P — P — P — COLORBAND APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE ORA — BLU — RED — RED — YEL — YEL — YEL — YEL — AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 Y197 HX3 Y197 HX3 Y197 HX3 Y197 TH270 X102 TH270 X102 TH270 X102 TH270 X102 MIL-C-39012/17 SERIES BNC CONNECTOR TYPE PLUG SOCKET CONTACT CONNECTOR MILITARY PART NO.F.DMCTOOLS./M39012/16-10 O.C./M39012/16-50 I. /M39012/18-10 O.C.F./M39012/19-10 O./M39012/19-11 O. FLANGE MOUNTED ® DANIELS MANUFACTURING CORPORATION CONNECTOR MILITARY PART NO.F.DMCTOOLS./M39012/18-12 O.C.F.R./M39012/18-50 I./M39012/19-52 PIN OR SKT S — S — S — S — COLORBAND ORA — BLU — RED — RED — BLU — BLU — BLU — BLU — APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 HX3 HX3 POSITIONER OR DIE TH270 Y197 TH270 Y197 TH270 Y197 TH270 Y197 X102 X102 X102 X102 © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.C./M39012/18-50 I./M39012/19-12 O.F.* I.F./M39012/19-50 I.F./M39012/18-52 PIN OR SKT S — S — S — S — COLORBAND APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 HX3 HX3 POSITIONER OR DIE TH270 Y197 TH270 Y197 TH270 Y197 TH270 Y197 X102 X102 X102 X102 ORA — BLU — RED — RED — GRE — GRE — GRE — GRE — MIL-C-39012/19 SERIES BNC CONNECTOR TYPE CONNECTOR MILITARY PART NO.F.C./M39012/19-50 I.* I.C./M39012/18-10 O.F./M39012/19-10 O.C./M39012/19-51 I.COM PAGE 55 .C.F.C. Connectors Tool Selection Guide MIL-C-39012/18 SERIES BNC CONNECTOR TYPE RECEPTACLE. M39012/19-0501 JAM NUT MOUNT M39012/19-0502 M39012/19-0503 M39012/19-0504 CONTACT GUIDE CONTACT MILITARY PART CO./M39012/18-51 I./M39012/18-11 O. M39012/18-0501 M39012/18-0502 M39012/18-0503 M39012/18-0504 CONTACT GUIDE CONTACT MILITARY PART CO. F.F.C. Connectors Tool Selection Guide MIL-C-39012 /20 SERIES BNC CONNECTOR TYPE PLUG RIGHT ANGLE CONNECTOR MILITARY PART NO.C./M39012/1-50 I./M39012/20-51 I./M39012/20-50 I./M39012/20-12 O./M39012/20-10 O./M39012/20-50 I.C.* I./M39012/1-11 O.F.F.F./M39012/1-10 O./M39012/20-52 PIN OR SKT P — P — P — P — COLORBAND ORA — BLU — RED — RED — VIO — VIO — VIO — VIO — APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 HX3 HX3 POSITIONER OR DIE TH270 Y197 TH270 Y197 TH270 Y197 TH270 Y197 X102 X102 X102 X102 MIL-C-39012/1 SERIES N CONNECTOR TYPE PLUG CONNECTOR MILITARY PART NO.DMCTOOLS. M39012/01-0501 M39012/01-0502 M39012/01-0503 CONTACT GUIDE CONTACT MILITARY PART CO.C.F.F./M39012/1-51 I./M39012/1-52 PIN OR SKT P — P — P — COLORBAND RED — RED — BLU — BLA — BLA — BLA — APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 HX3 POSITIONER OR DIE TH285 Y178 TH285 Y178 TH285 Y142 X144 PAGE 56 WWW.C./M39012/20-11 O.R.C./M39012/20-10 O.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION ./M39012/1-10 O.* I.F.C. M39012/20-0501 M39012/20-0502 M39012/20-0503 M39012/20-0504 CONTACT GUIDE CONTACT MILITARY PART CO. DMCTOOLS.C./M39012/3-11 O.C.F./M39012/3-50 I. M39012/02-0501 M39012/02-0511 PLUG AND RECEPTACLE FLANGE MOUNTED M39012/02-0502 M39012/02-0512 M39012/02-0503 M39012/02-0513 CONTACT GUIDE CONTACT MILITARY PART CO. Connectors Tool Selection Guide MIL-C-39012 /2 SERIES N CONNECTOR TYPE ® DANIELS MANUFACTURING CORPORATION CONNECTOR MILITARY PART NO.F./M39012/2-51 I.R. M39012/03-0501 M39012/03-0502 M39012/03-0503 CONTACT GUIDE CONTACT MILITARY PART CO.C.F.C./M39012/2-10 O./M39012/3-51 I.* I./M39012/2-52 PIN OR SKT S — S — S — COLORBAND RED — RED — BLU — BRO — BRO — BRO — APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 POSITIONER OR DIE TH285 Y178 TH285 Y178 TH285 Y142 X144 MIL-C-39012/3 SERIES N CONNECTOR TYPE JAM NUT MOUNTED CONNECTOR MILITARY PART NO.* I./M39012/3-52 PIN OR SKT S — S — S — COLORBAND APPLICABLE CABLE RG-/U 214 225 393 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 HX3 POSITIONER OR DIE TH286 Y178 TH286 Y178 TH286 Y142 X144 RED — RED — BLU — RED — RED — RED — 213 142 400 © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW./M39012/2-50 I./M39012/2-10 O.COM PAGE 57 .F./M39012/2-11 O.F.C.F./M39012/3-10 O.F./M39012/3-10 O.C. * I.C.F./M39012/5-52 PIN OR SKT P — P — P — COLORBAND APPLICABLE CABLE RG-/U 214 225 393 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 HX3 POSITIONER OR DIE TH285 Y178 TH285 Y178 TH285 Y142 X144 RED — RED — BLU — ORA — ORA — ORA — 213 142 400 MIL-C-39012/26 SERIES TNC CONNECTOR TYPE PLUG PIN CONTACT CONNECTOR MILITARY PART NO.DMCTOOLS./M39012/5-11 O./M39012/26-50 I.F.C.C./M39012/26-10 O./M39012/26-50 I./M39012/5-10 O.C. M39012/05-0501 M39012/05-0502 M39012/05-0503 CONTACT GUIDE CONTACT MILITARY PART CO.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .F./M39012/26-52 PIN OR SKT P — P — P — P — COLORBAND CRA — BLU — RED — RED — YEL — YEL — YEL — YEL — APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 HX3 HX3 POSITIONER OR DIE TH270 Y197 TH270 Y197 TH270 Y197 TH270 Y197 X102 X102 X102 X102 PAGE 58 WWW./M39012/5-50 I. Connectors Tool Selection Guide MIL-C-39012 /5 SERIES N CONNECTOR TYPE PLUG RIGHT ANGLE CONNECTOR MILITARY PART NO./M39012/5-51 I./M39012/20-12 O./M39012/5-10 O./M39012/26-51 I./M39012/26-11 O.F.R.F.F. M39012/26-0501 M39012/26-0502 M39012/26-0503 M39012/26-0504 CONTACT GUIDE CONTACT MILITARY PART CO.F.F.C.C./M39012/26-10 O.* I.C. F. M39012/28-0501 JAM NUT MOUNT M39012/28-0502 M39012/28-0503 M39012/28-0504 CONTACT GUIDE CONTACT MILITARY PART CO.C./M39012/28-12 O.C.F.F./M39012/27-10 O./M39012/27-50 I.F.F. Connectors Tool Selection Guide MIL-C-39012 /27 SERIES TNC CONNECTOR TYPE PLUG SOCKET CONTACT ® DANIELS MANUFACTURING CORPORATION CONNECTOR MILITARY PART NO./M39012/27-50 I.R./M39012/28-11 O.C.C./M39012/27-10 O.C.* I.COM PAGE 59 .* I./M39012/28-10 O./M39012/27-51 I./M39012/27-11 O.F.C.DMCTOOLS./M39012/28-50 I./M39012/27-12 O./M39012/28-51 I.F./M39012/27-52 PIN OR SKT S — S — S — S — COLORBAND APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 HX3 HX3 POSITIONER OR DIE TH270 Y197 TH270 Y197 TH270 Y197 TH270 Y197 X102 X102 X102 X102 ORA — BLU — RED — RED — GRE — GRE — GRE — GRE — MIL-C-39012/28 SERIES TNC CONNECTOR TYPE CONNECTOR MILITARY PART NO./M39012/28-10 O.F.F.C./M39012/28-50 I. M39012/27-0501 M39012/27-0502 M39012/27-0503 M39012/27-0504 CONTACT GUIDE CONTACT MILITARY PART CO./M39012/28-52 PIN OR SKT S — S — S — S — COLORBAND ORA — BLU — RED — RED — BLU — BLU — BLU — BLU — APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 HX3 HX3 POSITIONER OR DIE TH270 Y197 TH270 Y197 TH270 Y197 TH270 Y197 X102 X102 X102 X102 © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.C. * I.F./M39012/29-11 O.C./M39012/29-50 I./M39012/30-50 I.C.C.C.F./M39012/30-11 O./M39012/29-12 O.F.C.F./M39012/30-50 I.F.C.* I. Connectors Tool Selection Guide MIL-C-39012 /29 SERIES TNC CONNECTOR TYPE RECEPTACLE FLANGE MOUNTING CONNECTOR MILITARY PART NO./M39012/30-12 O./M39012/30-10 O./M39012/30-10 O./M39012/29-10 O./M39012/29-50 I.C. M39012/30-0501 M39012/30-0502 M39012/30-0503 M39012/30-0504 CONTACT GUIDE CONTACT MILITARY PART CO./M39012/30-52 PIN OR SKT P — P — P — P — COLORBAND ORA — BLU — RED — RED — VIO — VIO — VIO — VIO — APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 HX3 HX3 POSITIONER OR DIE TH270 Y197 TH270 Y197 TH270 Y197 TH270 Y197 X102 X102 X102 X102 PAGE 60 WWW./M39012/30-51 I.F.DMCTOOLS./M39012/29-52 PIN OR SKT S — S — S — S — COLORBAND APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 AF8 HX4 HX3 HX3 HX3 HX3 POSITIONER OR DIE TH270 Y197 TH270 Y197 TH270 Y197 TH270 Y197 X102 X102 X102 X102 ORA — BLU — RED — RED — GRE — GRE — GRE — GRE — MIL-C-39012/30 SERIES TNC CONNECTOR TYPE PLUG RIGHT ANGLE CONNECTOR MILITARY PART NO.R./M39012/29-10 O.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .C.F.F.F./M39012/29-51 I. M39012/29-0501 M39012/29-0502 M39012/29-0503 M39012/29-0504 CONTACT GUIDE CONTACT MILITARY PART CO. /M39012/35-10 O.F. M39012/36-0501 M39012/36-0502 M39012/36-0503 CONTACT GUIDE CONTACT MILITARY PART CO.* I. M39012/35-0501 M39012/35-0502 M39012/35-0503 CONTACT GUIDE CONTACT MILITARY PART CO./M39012/36-52 PIN OR SKT S — S — S — COLORBAND RED — RED — BLU — WHI — WHI — WHI — APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 HX3 POSITIONER OR DIE TH286 Y178 TH286 Y178 TH286 Y142 X144 © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW./M39012/35-51 I.C.F./M39012/36-51 I./M39012/36-10 O.F.C./M39012/36-11 O.* I.COM PAGE 61 .DMCTOOLS.F.F./M39012/36-10 O./M39012/35-52 PIN OR SKT P — P — P — COLORBAND APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 HX3 POSITIONER OR DIE TH286 Y178 TH286 Y178 TH286 Y142 X144 RED — RED — BLU — GRA — GRA — GRA — MIL-C-39012/36 SERIES SC CONNECTOR TYPE PLUG SOCKET CONTACT CONNECTOR MILITARY PART NO.F.F. Connectors Tool Selection Guide MIL-C-39012 /35 SERIES SC CONNECTOR TYPE PLUG PIN CONTACT ® DANIELS MANUFACTURING CORPORATION CONNECTOR MILITARY PART NO./M39012/35-10 O.C.R.C.C.C./M39012/35-50 I./M39012/35-11 O./M39012/36-50 I. /M39012/38-11 O./M39012/39-11 O.F./M39012/39-52 PIN OR SKT S — S — S — COLORBAND APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 HX3 POSITIONER OR DIE TH285 Y178 TH285 Y178 TH285 Y142 X144 RED — RED — BLU — ORA — ORA — ORA — PAGE 62 WWW./M39012/39-10 O.C. M39012/39-0501 M39012/39-0502 M39012/39-0503 CONTACT GUIDE CONTACT MILITARY PART CO.C.F. Connectors Tool Selection Guide MIL-C-39012 /38 SERIES SC CONNECTOR TYPE RECEPTACLE FLANGE MOUNTED CONNECTOR MILITARY PART NO./M39012/38-10 O.F. M39012/38-0501 M39012/38-0502 M39012/38-0503 CONTACT GUIDE CONTACT MILITARY PART CO.R.C./M39012/38-52 PIN OR SKT S — S — S — COLORBAND APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 HX3 POSITIONER OR DIE TH286 Y178 TH286 Y178 TH286 Y142 X144 RED — RED — BLU — WHI — WHI — WHI — MIL-C-39012/39 SERIES SC CONNECTOR TYPE PLUG RIGHT ANGLE CONNECTOR MILITARY PART NO./M39012/39-10 O.C.C.C./M39012/39-50 I.F.F.* I.F.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION ./M39012/38-50 I./M39012/38-51 I./M39012/38-10 O.* I./M39012/39-51 I.F.DMCTOOLS. /M39012/55-50 PIN OR SKT P — P — COLORBAND APPLICABLE CABLE RG-/U 142 CRIMP TOOL AF8 HX4 HX3 AF8 HX4 HX3 POSITIONER OR DIE TP485 Y142 TP485 Y142 X144 X144 RED — RED — SIL — SIL — 400 © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.F. M39012/40-0501 M39012/40-0502 M30912/40-0503 CONTACT GUIDE CONTACT MILITARY PART CO./M39012/55-50 I./M39012/55-10 O.* I./M39012/40-52 PIN OR SKT S — S — S — COLORBAND APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL AF8 HX4 AF8 HX4 AF8 HX4 HX3 POSITIONER OR DIE TH286 Y178 TH286 Y178 TH286 Y142 X144 RED — RED — BLU — GOL — GOL — GOL — MIL-C-39012 /55 SERIES SMA CONNECTOR TYPE PLUG PIN CONTACT CONNECTOR MILITARY PART NO.R.* I.F.C./M39012/40-11 O.F./M39012/55-10 O.C.C.DMCTOOLS./M39012/40-50 I.COM PAGE 63 .F. Connectors Tool Selection Guide MIL-C-39012 /40 SERIES SC CONNECTOR TYPE JAM NUT MOUNT ® DANIELS MANUFACTURING CORPORATION CONNECTOR MILITARY PART NO.F./M39012/40-10 O./M39012/40-51 I. M39012/55-3502 M39012/55-4502 CONTACT GUIDE CONTACT MILITARY PART CO./M39012/40-10 O.C.C.F. /M39012/56-10 O./M39012/57-50 PIN OR SKT S — S — COLORBAND APPLICABLE CABLE RG-/U 142 CRIMP TOOL AF8 HX4 HX3 AF8 HX4 HX3 POSITIONER OR DIE TP485 Y142 TP485 Y142 X144 X144 RED — RED — MAR — MAR — 400 PAGE 64 WWW.* I.C./M39012/57-50 O./M39012/57-50 I.F.C.F.C. Connectors Tool Selection Guide MIL-C-39012 /56 SERIES SMA CONNECTOR TYPE PLUG RIGHT ANGLE CONNECTOR MILITARY PART NO. M39012/56-3502 M39012/56-4502 CONTACT GUIDE CONTACT MILITARY PART CO./M39012/56-50 PIN OR SKT P — P — COLORBAND APPLICABLE CABLE RG-/U 142 CRIMP TOOL AF8 HX4 HX3 AF8 HX4 HX3 POSITIONER OR DIE TP485 Y142 TP485 Y142 X144 X144 RED — RED — MAR — MAR — 400 MIL-C-39012 /57 SERIES SMA CONNECTOR TYPE PLUG SOCKET CONTACT CONNECTOR MILITARY PART NO.F.R.DMCTOOLS.F.* I. M39012/57-3502 M39012/57-4502 CONTACT GUIDE CONTACT MILITARY PART CO./M39012/56-10 O.C./M39012/57-10 O.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .F./M39012/56-50 I. COM PAGE 65 .F./M39012/58-10 O./M39012/59-10 O.C.R.* I.F. M39012/59-3502 M39012/59-4502 CONTACT GUIDE CONTACT MILITARY PART CO./M39012/59-50 PIN OR SKT S — S — COLORBAND APPLICABLE CABLE RG-/U 142 CRIMP TOOL AF8 HX4 HX3 AF8 HX4 HX3 POSITIONER OR DIE TP485 Y142 TP485 Y142 X144 X144 RED — RED — MAR — MAR — 400 © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW./M39012/58-50 I. Connectors Tool Selection Guide MIL-C-39012 /58 SERIES SMA CONNECTOR TYPE RECEPTACLE FLANGE MOUNTED ® DANIELS MANUFACTURING CORPORATION CONNECTOR MILITARY PART NO.DMCTOOLS.F./M39012/59-10 O. M39012/58-3502 M39012/58-4502 CONTACT GUIDE CONTACT MILITARY PART CO.F.C./M39012/58-10 O.C.* I./M39012/58-50 PIN OR SKT S — S — COLORBAND APPLICABLE CABLE RG-/U 142 CRIMP TOOL AF8 HX4 HX3 AF8 HX4 HX3 POSITIONER OR DIE TP485 Y142 TP485 Y142 X144 X144 RED — RED — MAR — MAR — 400 MIL-C-39012 /59 SERIES SMA CONNECTOR TYPE JAM NUT MOUNTED CONNECTOR MILITARY PART NO./M39012/59-50 I.C.F. HEAVY DUTY CRIMP TOOLS FROM DMC… DMC is the best source for a wide range of production and maintenance heavy-duty hydraulic tools for reliable crimping. and the problems that you have are solved. HD37 Hydraulic Crimper is configured to accept the M22520/ 5-XX crimp dies (DMC “Y” series dies featured on pages 27.6kg) • Sound Level 75 db @ 1 meter • Crimp force: 4 tons (35kg) • Average crimp cycle time: 4 seconds HD37 • Average crimps per charge: 85 (typical with standard battery) • Battery Charging voltage: 9. self-contained portable crimper with ease of operation. and offers a solution where the volume of work exceeds the physical limits of a worker with hand tools. We support a wide range of crimp die configurations.3 pounds.7mm) in coaxial hexagonal crimping.COM . The HDE37 (and HDE36 also available) specifications are the following: • Length: 14 inches (356mm) • Width: 2 3/8 inches (60mm) • Depth: 3 1/8 inches (80mm) • Weight (with standard battery) 3. and the cycle time is 2 seconds (average). and the length is 8. and they accept the dies that correspond to the Commercial Standard DCT4 Tool (featured on page 74. and hoses and cables are unwelcome or unsafe for the environment where the work is being performed.5 tons. • Interchangeable die sets. • WIRE RANGE: (HDE36 and HDE37 Models) is #26 to #2 AWG in many power applications. BATTERY POWERED CRIMPERS HDE37 (HEAVY DUTY MODEL) DCTE4 & HXE4 (STANDARD MODELS) CYCLE TIME 2 SECONDS ON STANDARD MODELS BATTERY AND CHARGER © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION PAGE 66 WWW.DMCTOOLS. center panel).5 tons of die force. • Automatic relief valve to prevent over-compression • Release lever for relaxing crimp pressure and opening dies • 360º rotating head for ease in confined work areas. A selection of interchangeable HD36-XX crimp dies are available from DMC.7mm) in coaxial hexagonal crimping. This power is achieved through multiple actuations of the tool handle. The weight is only 3. Additional technical information available.6 Volts • Charging time: 40 minutes. and . Maxi HD36 mum force is indicated by the bypass release of the relief valve. and enough power to make repeatable crimps on a wide range of applications. Our worldwide network of technical product specialists will see that your needs are met. and the HX4 MIL-STD Crimp Tool (featured on page 48).5 inches.500 (12. HDE37 Battery Powered Crimper is a long awaited answer to the need for an economical. HD36 Hydraulic Crimper is a combination of a lightweight design. Both HD36 and HD37 tools have the following features: • 3. and we will develop the exact die that you need if it is not already offered.5 pounds (1. 49 and 53– 65).500 (12. The Die force is 1.5 tons force. The HDE37 fills that need. • WIRE RANGE: (HD36 and HD37 Models) is #26 to #2 AWG in many power applications. and . and the precise application of 3. DCTE4 and HXE4 Standard Model Battery Powered Crimpers are faster and lighter than the HDE37. 312 HD51-122N .DMCTOOLS.312 Gage .93kN) • Automatic relief valve to prevent over-compression • Release lever for relaxing crimp pressure and opening dies • 360º rotating head for ease in confined work areas.370 Gage .339 Gage .85 pounds (1.312 HD51-119N .470 HD51-138 . but the 5.312 HD51-107 .135 Gage . Other features are the following: • Length: 14 inches (356 mm) • Weight 4.358 .216 Hex HD51-105 . The HD51 is still lightweight at 4. The HD51 Hydraulic Crimper utilizes rugged construction.265 Gage .312 Gage .352 Hex .312 HD51-121N .450 Gage .470 HD51-152 .445 Hex . The number of handle closures required to complete the crimp is reduced by the larger and more efficient hydraulic pump system.370 Gage .206 Gage . “A” CAVITY “A” LENGTH “B” CAVITY HD51-101 .25 Gage .312 HD51-117N .375 HD51-110 .140 Hex .DANIELS MANUFACTURING CORPORATION 526 THORPE ROAD • ORLANDO.470 “B” LENGTH .170 Gage .400 HD51-140 .312 HD51-116N .435 HD51-139 . and .377 Hex .78mm) in coaxial hexagonal crimping.187 TYPE A C C C B A C D D D D E E E E D E E D A C C B B A B B B C C B APPLICATION #8 Insulated Terminals #6 Insulated Terminals #4 Insulated Terminals .74kg) • Crimp force: 5.358 #2 Insulated Terminals #8 Uninsulated Terminals #6 Uninsulated Terminals #4 Uninsulated Terminals #2 Uninsulated Terminals #8 Uninsulated Terminals #6 Uninsulated Terminals #4 Uninsulated Terminals #2 Uninsulated Terminals #1/0 Uninsulated Terminals #1/0 Uninsulated Terminals #2/0 Uninsulated Terminals #2/0 Uninsulated Terminals #1/0 Insulated Terminals #2/0 Insulated Terminals #2 Uninsulated Terminals .265 Gage .275 Gage .125 .6 pounds.470 HD51-125N .135 Gage .470 HD51-129 .312 HD51-115N .COM ® DANIELS MANUFACTURING CORPORATION HD51 Medium Duty Hydraulic Crimper is the most popular hand operated hydraulic crimper.5 tons (48.660 Hex . Lightweight materials.08kg) • Crimp force: 5.200 With Locator With Locator With Locator HD51 XHD51 REMOTE HYDRAULIC CRIMP HEAD HD51 MEDIUM DUTY HYDRAULIC CRIMPER © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.500 Hex 1.700 (17.470 HD51-154 . or used as a hand-held tool.93kN) HD51 SERIES CRIMP DIES PART NO.400 HD51-150 .530 Hex .1 inches (180.470 HD51-149 . XHD51 Remote Hydraulic Crimp Head is a preferred solution for high yield applications on production lines and maintenance rework centers. The recommended hydraulic pump is the versatile HPU11 air powered pump that is featured on page 69 of this catalog.587 Hex .250 .325 Hex .3mm) • Weight 3. A pumping system provides the hydraulic power to the remote crimping head.COM PAGE 67 .470 HD51-114N .470 HD51-123N .312 HD51-120N .410 Gage .562 HD51-144 . FL 32824 USA PHONE 407/855-6161 • FAX 407/855-6884 E-MAIL: [email protected] HD51-118N .395 Hex HD51-128 .5 tons of die force and the larger die configuration extends the range of crimping capabilities to 2/0 AWG conductors in many applications.176 Gage .206 Gage .250 HD51-106 . • WIRE RANGE: (HD51 and XHD51 Models) is #12 to #2/0 AWG in many power applications.202 Gage .5 tons (48.440 Hex .304 Gage .275 Gage .470 HD51-124N . and comfortable handle grips for the best ergonomic advantage. and the crimp head can be mounted in a stationary position.470 HD51-127 .6 pounds (2.538 Hex HD51-113 . Other specifications that apply to the XHD51 are the following: • Length: 7.176 Gage .365 HD51-112 .437 HD51-159 . • Advance closing to crimp position is achieved by rotating the handle.0 pounds (5. TBHD1 Remote Hydraulic Crimp Head is a another welcome solution where hand crimping is not acceptable. The recommended hydraulic pump is the versatile HPU11 air powered pump that is featured on the following page.0 tons (62.HH80C Heavy Duty Hydraulic Crimper delivers the die force necessary to crimp large conductors. but still in a hand operated hydraulic crimper. MS90485. Length) In-Line Pressure Gauge PART NO. but in some cases the tool can be used as a hand-held crimper. The TBHD1 product accepts the same MS25442.28kN) • Automatic relief valve to prevent over-compression • Release lever for relaxing crimp pressure and opening dies • 360º rotating head for ease in confined work areas.0 inches (177.28kN) MS23002 & MS90485 DIES & GAGES (FOR TBHD1 & HH80C TOOLS) MIL DIE P/N MS23002-01 MS23002-02 MS23002-03 MS23002-04 MS23002-1 MS23002-2 MS23002-4 MS23002-6 MS23002-8 MS90485-01 MS90485-02 MS90485-03 MS90485-04 MS90485-1 MS90485-2 MS90485-4 MS90485-6 MS90485-8 DMC P/N MS23002-01 MS23002-02 MS23002-03 MS23002-04 MS23002-1 MS23002-2 MS23002-4 MS23002-6 MS23002-8 MS90485-01 MS90485-02 MS90485-03 MS90485-04 MS90485-1 MS90485-2 MS90485-4 MS90485-6 MS90485-8 COMMENTS FOR INSULATED SIZE 1/0 FOR INSULATED SIZE 2/0 FOR INSULATED SIZE 3/0 FOR INSULATED SIZE 4/0 FOR INSULATED SIZE 1 FOR INSULATED SIZE 2 FOR INSULATED SIZE 4 FOR INSULATED SIZE 6 FOR INSULATED SIZE 8 FOR NON-INSULATED SIZE 1/0 FOR NON-INSULATED SIZE 2/0 FOR NON-INSULATED SIZE 3/0 FOR NON-INSULATED SIZE 4/0 FOR NON-INSULATED SIZE 1 FOR NON-INSULATED SIZE 2 FOR NON-INSULATED SIZE 4 FOR NON-INSULATED SIZE 6 FOR NON-INSULATED SIZE 8 DMC GAGE P/N G727 G728 G282 G729 G726 G281 G725 G724 G723 G835 G836 G837 G838 G834 G833 G722 G721 G720 Dies conforming to Boeing ST2354 also available. The HH80C produces 7 tons with the two stage pump that minimizes the number of strokes needed to complete the crimp. Other Specifications that apply to the TBHD1 are the following: • Length: 7. consult factory. This increase in die force and the utilization of the MS25442 and MS90485 extends the range of crimping capabilities to 4/0 AWG conductors in military/aerospace applications. The HH80C Hydraulic Crimper is fitted with comfortable handle grips for the best ergonomic advantage. Boeing ST 2354 Series Dies are also available from DMC.0 pounds (3. HH80C TBHD1 PPC-1.9kg) • Crimp force: 7. Manual Hydraulic Tool Remote Crimp Head (Requires Hydraulic Cylinder) Hydraulic Cylinder Assembly Air to Hydraulic Pump Hose Assembly (6 Ft. and Boeing ST 2354 Die combinations.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . Other features are the following: • Length: 24 inches (610 mm) • Weight 13.DMCTOOLS.8mm) • Weight 8. It is recommended to mount the crimp head in a stationary position. and 750 MCM applications on commercial systems.63kg) DESCRIPTION • Crimp force: 7.5 HPU11 HH6 HPU11-PG HH80C HEAVY DUTY HYDRAULIC CRIMPER PAGE 68 WWW.0 tons (62. PAGE 69 . Dies of a particular configuration are not needed.0 pounds (5.COM ® DANIELS MANUFACTURING CORPORATION HPU11 Air Powered Hydraulic Pump is the most economical and efficient way to provide controlled hydraulic pressure for remote crimp heads and similar applications.21 Inches PSI. The tool provides a symmetrical foursided crimp (at 90º intervals).2kg) input air pressure. input air • Sound Level: 76db pressure: 25–125 (1.DANIELS MANUFACTURING CORPORATION 526 THORPE ROAD • ORLANDO. DMC59 Utility Conductor Repair Kit. (with hose and hydraulic fluid) • Hydraulic/air ratio is 100–1. and the crimp pressure against the resistance of the metal conductor assembly will cause the tool to crimp to a depth where there is metal to metal bottoming (gas tight crimp joint on aluminum and soft copper). HC134 Dieless Hydraulic Crimper is a four-indent crimper that can self adjust to the application. Features: • Length: 24 inches (610 mm) • Weight 13. (NSN 5180-01-220-1807) A complete repair and service kit for aluminum and soft copper conductor repair and maintenance. • Advance close by rotating handle. The use of lightweight materials. can be reduced by reducing • Weight: 18 pounds (8. The gauge can be mounted at the tool (remote crimp head) or at the HPU11 output fitting.20 inches • Maximum output pressure 10. The specifications are the following: • Length: 13.7–8. FL 32824 USA PHONE 407/855-6161 • FAX 407/855-6884 E-MAIL: DMC@DMCTOOLS. and when the HPU11 is used with smaller units such as the XHD51 Remote Crimp Head.0 tons (62. The dieless crimp principal means there is nothing else to add.000 • Height: 8. The HC134 Crimper and a range of splices and high performance terminals (all two bolt type for high vibration).6 bar) HPU11-PG In-Line Hydraulic Pressure Gauge (not shown) is also available from DMC to install into the hydraulic line to monitor the hydraulic pressure. The range of crimping capabilities starts with small conductors (around 1/4 inch in diameter) to 4/0 AWG conductors on copper.9kg) • Crimp force: 7. in a rugged metal box.28kN) • Automatic relief valve to prevent over-compression • Release lever for opening dies • 360º rotating head for ease in confined work areas. and 750 MCM applications on aluminum.6 inches • Vertical or horizontal mounting capable • Width: 6. and the latest air-over-hydraulic technology makes the HPU11 the best choice. The HC134 produces 7 tons. This is recommended for cycle control monitoring. 0 THRU 8. Use pin end with a socket contact and the socket end with a pin contact.1) will require different test equipment. All tips are replaceable. please consult Daniels Manufacturing Corporation. Insert tester into or over a contact so that the tester and contact are in a straight line. The tools can be preset at the factory to your request.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .0 HT250-4 HT250-5 HT250-6 Notice: The above part numbers apply to retention tools only (less tips). Retention testing to MIL-STD-1344 (method 2007.DMCTOOLS.2 THRU 5. The tester pin and socket tips are aluminum. RANGE POUNDS 1.0 THRU 40. RETENTION TESTER CONTACT SIZE 12 16 20 22. This important test can now be performed simply and in a matter of seconds with the DMC retention testing tools.0 17. or Part Plastic Tips NOTE: Retention test tools are to be used as a simple indicator to verify contact locking. All tips must be purchased under separate part number.5 THRU 3. A nylon hand protector is provided with each tool. These tools are for checking the retention of pins and sockets in electrical connectors. 22D 23 COLOR CODE Yellow Blue Red Brown Black SOCKET TESTER (M)* 67-012-01 67-016-01 67-020-01 67-022-01 67-023-01 PIN TESTER (M)* 68-012-01 68-016-01 68-020-01 68-022-01 68-023-01 SOCKET TESTER (P)** 67-012-01P 67-016-01P 67-020-01P 67-022-01P 67-023-01P PIN TESTER (P)** 68-012-01P 68-016-01P 68-020-01P 68-022-01P 68-023-01P *(M) All Metal Tips **(P) All.0 THRU 18.0 THRU 25. PAGE 70 WWW. Apply pressure to tester until the indicator band is covered by the slide. For additional information.0 24. The quality assurance test most often overlooked is retention (proper seating of contacts).Contact Retention Test Tools TOOL PART NUMBER HT250-1 HT250-2 HT250-3 Typical application showing tool testing pin contacts.0 7. the retention is satisfactory.0 3.5 4. 22M. If contact is still firmly retained. Hold in this position throughout the test. In addition to the tools listed in the reference table. MIL-I81969/# 1-01 1-02 1-03 1-04 2-01 2-02 2-03 2-04 3-01 3-02 3-03 3-04 3-05 3-06 3-07 3-08 4-01 5-01 6-01 7-01 8-01 8-02 8-03 8-04 8-05 8-06 8-07 8-08 8-09 8-10 9-01 10-01 SUPERCEDED MILITARY # MS3156-22 MS3156-20 M24308/18-2 MS3156-16 M24308/18-3 M24308/18-1 MS3323-22 MS3323-20 MS3323-16 MS3323-12 MS3344-23 MS3344-20 MS3344-16 MS3344-12 MS3342-23 MS3342-20 MS3342-16 MS3342-12 M55301/106-01 M55302/105-01 M21097/18-01 M21097/12-01 M55302/79-01 MS27495A22M M55302/79-02 MS27495R22M MS27495A22 MS27495R22 MS27495A20 MS27495R20 MS27495A16 MS27495R16 MS27495A12 MS27495R12 M55302/18-01 M55302/86-01 MIL-I81969/# 11-01 13-01 14-01 14-02 14-03 14-04 15-01 15-02 15-03 16-01 16-02 16-03 16-04 17-01 17-02 17-03 17-04 17-05 17-06 17-07 17-08 18-01 19-01 19-02 19-03 19-04 19-05 19-06 19-07 19-08 SUPERCEDED MILITARY # M28731/22-01 M28731/21-01 MS27534-22D MS27534-20 MS3447-20 M83723/31-20 MS27534-16 MS3447-16 M83723/31-16 MS27534-12 MS3447-12 M83723/31-12 MS3483-1 MS3483-2 MS3483-3 MS3160-20 MS3160-16 MS3160-12 MS3160-22 MS90455-16 MS90455-12 MS24256A20 MS24256A16 MS24256A12 MS90455-8 MS90455-4 MS90455-0 MS17805 MS90456-16 MS90456-12 MS90456-8 MS90456-4 MS90456-0 MS24256R20 MS24256R20 MS24256R16 ® DANIELS MANUFACTURING CORPORATION M81969/# REFERENCE CHART MIL-I81969/# 19-09 19-10 19-11 20-01 27-01 27-02 27-03 27-04 27-05 27-06 28-01 28-02 29-01 29-02 29-03 29-04 30-01 30-02 30-03 30-04 30-05 30-06 30-07 31-01 31-02 31-03 31-04 31-05 31-06 31-07 31-08 31-09 31-10 SUPERCEDED MILITARY # MS24256R12 MS24256RH20 MS24256RH16 MS17806 MS90562-1 MS90562-2 MS90562-3 MS90562-4 MS90562-5 MS90562-6 MS3178-001 MS3178-002 MS3165-16 MS3165-8 M83723/32-08 MS3165-4 M83723/32-04 MS3165-0 M83723/32-00 MS3159-22 MS3159-20 MS3159-16 MS3159-12 MS3448-001A MS3448-001B MS3448-001C MS18137-20-1 MS18137-20-2 MS18137-20-3 MS18137-20-4 MS14035-02 MS14035-03 MS14035-01 MS14036-01 MS14036-02 MS14036-03 © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. Consult factory for details. we recommend the use of the metal tools because of their durability.Installing and Removal Tools DMC is dedicated to serving the connector tooling needs of the electronics industry. The trend to all metal tools is being actively encouraged by most departments of the government. We. we have many more for other connector applications. DMC installing and removal tools are of proven high quality and reliability. Illustrated on page 73 are typical rear and front release retention methods found in today’s connectors.COM PAGE 71 . Although we supply both plastic and metal tools.DMCTOOLS. When used properly they are more cost effective in that they withstand thousands of contact insertion and removal cycles. therefore. top off our product package with a wide variety of installing and removal tools. DMCTOOLS.MIL-I-81969 Tool Part Number Guide MILITARY P/N M81969/1-01 M81969/1-02 M81969/1-03 M81969/1-04 M81969/2-01 M81969/2-02 M81969/2-03 M81969/2-04 M81969/3-01 M81969/3-02 M81969/3-03 M81969/3-04 M81969/3-05 M81969/3-06 M81969/3-07 M81969/3-08 M81969/4-01 M81969/4-02 M81969/5-01 M81969/7-01 M81969/8-01 M81969/8-02 M81969/8-03 M81969/8-04 M81969/8-05 M81969/8-06 M81969/8-07 M81969/8-08 M81969/8-09 M81969/8-10 M81969/8-205B M81969/8-206B M81969/8-207 M81969/8-208 M81969/8-209 M81969/8-210 M81969/12-01 M81969/12-02 M81969/14-01 M81969/14-02 M81969/14-03 M81969/14-04 M81969/14-05 DAK52 DAK95-22MB DRK95-22MB DAK95-22B DRK95-22B DAK95-20B DRK95-20B DAK95-16B DRK95-16B DAK95-12B DRK95-12B DAK83-20B DRK83-20B DAK83-16B DRK83-16B DAK83-12B DRK83-12B DRK248A DRK246A M81969/14-01 M81969/14-02 M81969/14-03 M81969/14-04 M81969/14-05 I I R I R I R I R I R I R I R I R I/R I/R I/R I/R I/R I/R I/R I/R I/R DMC P/N M81969/1-01 M81969/1-02 M81969/1-03 M81969/1-04 DAK126-23A DAK126-20A DAK126-16A DAK126-12A DRK129-23A DRK129-20A DRK129-16A DRK129-12A DRK125-23A DRK125-20A DRK125-16A DRK125-12A INSTALLATION OR REMOVAL I/R I/R I/R I/R I I I I R R R R R R R R SIZE 22 20 16 22 22 20 16 12 23 20 16 12 23 20 16 12 COLOR CODE GRN/WHT RED/WHT BLU/WHT GRN/WHT YEL RED BLU YEL YEL RED BLU YEL YEL/BLK RED/BLK BLU/BLK YEL/BLK MILITARY P/N M81969/15-01 M81969/15-02 M81969/15-03 M81969/16-01 M81969/16-02 M81969/16-03 M81969/16-04 M81969/17-01 M81969/17-02 M81969/17-03 M81969/17-04 M81969/17-05 M81969/17-06 M81969/17-07 M81969/17-08 M81969/17-09 M81969/18-01 M81969/18-02 M81969/19-01 CLEAR GRN GRN/WHT BRN BRN/WHT RED RED/WHT BLU BLU/WHT YEL YEL/WHT RED/BLK RED/WHT/BLK BLU/BLK BLU/WHT/BLK YEL/BLK YEL/WHT/BLK STRAIGHT ANGLED GRN/WHT RED/WHT BLU/WHT YEL/WHT GRA/WHT RED/ORA RED/WHT M81969/19-02 M81969/19-03 M81969/19-04 M81969/19-05 M81969/19-06 M81969/19-07 M81969/19-08 M81969/19-09 M81969/19-10 M81969/19-11 M81969/20-01 M81969/20-02 M81969/21-01 M81969/22-01 M81969/23-01 M81969/23-02 M81969/27-01 M81969/27-02 M81969/27-03 M81969/27-04 M81969/27-05 M81969/27-06 M81969/28-01 M81969/28-02 M81969/29-01 DMC P/N DRK250-8 DRK250-4 DRK250-0 81515-20 81515-16 81515-12 81515-23 DAK55-16A DAK55-12A DAK20B DAK16B DAK12B DAK55-8B DAK55-4B DAK55-0B DAK83S-20 DAK123A DAK123-22A DRK16B DRK12B DRK56-8B DRK56-4B DRK56-0B DRK20B DRK20A DRK16A DRK12A DHK20A DHK16A DRK124A DRK124-22A DHK368 DRK222 DAK1-16P-S DAK1-16S-S DRK178-1A DRK178-2A DRK178-3A DRK178-4A DRK178-5A DRK178-6A DRK310 DRK337 CIET16-9 INSTALLATION OR REMOVAL R R R I/R I/R I/R I/R I I I I I I I I I I I R R R R R R R R R R R R R I/R R I I R R R R R R R R R R SIZE 8 4 1/0 20 16 12 23 16 12 20 16 12 8 4 0 20 16/20 22 16 12 8 4 0 20 20 16 12 20 16 16 22 16 16 16 16 4/0 2/0 1/0 2 4 6 COAX COAX 16 8 COLOR CODE NONE NONE NONE RED/WHT BLU/WHT YEL/WHT GRN/WHT BLU YEL RED BLU YEL RED BLU YEL RED GRN GOLD BLU YEL RED BLU YEL RED RED BLU YEL RED BLU GRN N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A BLU RED WRAP POST WRAP POST WRAP POST N/A 22D 22M 22 22 20 20 16 16 12 12 20 20 16 16 12 12 N/A N/A 22D 20 16 12 10 20 20 M81969/14-10 M81969/14-10 M81969/14-11 M81969/14-11 M81969/29-02 M81969/14-06 PAGE 72 WWW.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . COM PAGE 73 .® DANIELS MANUFACTURING CORPORATION MILITARY P/N DMC P/N INSTALLATION OR REMOVAL R R R R R R R R R R R R R R R R R R R R R R SIZE 4 0 22 20 16 12 20 16 12 22 20 16 12 20 16 12 22D 22M 22 20 16 12 COLOR CODE BLU YEL YEL RED BLU YEL RED BLU YEL BLK/YEL BLK/RED BLK/BLU BLK/YEL SIL/RED SIL/BLU SIL/YEL BRN/BRN BRN/YEL BRN/GRN BRN/RED BRN/BLU BRN/YEL MILITARY P/N M81969/30B-19 M81969/30B-20 M81969/30B-21 M81969/30B-22 M81969/30B-23 M81969/30B-24 M81969/30B-25 M81969/30B-26 M81969/30B-27 M81969/30B-28 M81969/30B-29 M81969/30B-30 M81969/30B-31 M81969/30B-32 M81969/30B-33 M81969/30B-34 M81969/30B-35 M81969/30B-36 M81969/33-01 M81969/33-02 M81969/34-01 DMC P/N DRK519B DRK520B DRK521B DRK522B DRK523B DRK524B DRK525B DRK526B DRK527B DRK528B DRK529B DRK530B DRK531B DRK532B DRK533B DRK534B DRK535B DRK536B DAK55-225A DAK55-22JA DRK56-22A INSTALLATION OR REMOVAL R R R R R R R R R R R R R R R SIZE COLOR CODE TOOL SET HANDLE M81969/29-03 M81969/14-07 M81969/29-04 M81969/14-08 M81969/30A-01 DRK130-22A M81969/30A-02 DRK130-20A M81969/30A-03 DRK130-16A M81969/30A-04 DRK130-12A M81969/30A-05 M81969/30A-06 M81969/30A-07 M81969/30B-01 M81969/30B-02 M81969/30B-03 M81969/30B-04 M81969/30B-05 M81969/30B-06 M81969/30B-07 M81969/30B-08 M81969/30B-09 M81969/30B-10 M81969/30B-11 M81969/30B-12 M81969/30B-13 DRK110-20 DRK110-16 DRK110-12 DRK501B DRK502B DRK503B DRK504B DRK505B DRK506B DRK507B DRK508B DRK509B DRK510B DRK511B DRK512B DRK513B 22 20 16 12 20 16 12 22D 22M 22 20 16 12 REMOVAL TOOL SET REMOVAL TOOL SET REMOVAL TOOL SET YEL RED BLU YEL RED BLU YEL BRN YEL GRN RED BLU YEL I/R I/R R I/R 22 22 22 20 RED RED RED GRN/WHT M81969/39-01 M81969/39-01 ABBREVIATIONS I – Installation Tool R – Removal Tool I /R – Installation and Removal Tool N/A – Not Available TYPICAL FRONT RELEASE CONTACT TYPICAL REAR RELEASE CONTACT © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW.DMCTOOLS. and 20 (red) splices for low profile environmental splice applications. GMT General Purpose Tools. The GMT232 is the most popular tool to cover the range of 12 (yellow). and end caps. The handle construction is superior to any tool made today. GMT232 FOR ENVIRONMENTAL SPLICES DCT4 XXX REMOVABLE DIE & FIXED GMT XXX GENERAL PURPOSE TOOLS PAGE 74 WWW.DMCTOOLS. DCT4 XXX Series Hand Crimp Tool Range. The jaws are fixed. and the locator (where used) is configured to hold the contacts precisely in the correct location for optimum crimping. Many standard OEM applications are covered by the GMT general purpose tool series. therefore the maximum force and repeatability is achieved. These precise tools have a locator that is configured to hold the splice in the correct location while either wire is being terminated. Numerous applications such as open barrel (stamped and formed) contacts. Often these tools are specified as equal in function to the OEM tool. Several models and types of tools comprise the DCT tool series.Commercial Standard Hand Crimp Tools DMC provides custom and standard crimp tools that are manufactured to connector OEM or user requirements.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . and wire fittings of all types are covered by these tools. Pneumatic tools are available to cover the GMT XXX range. Some tools have removable (interchangeable) dies. insulated and non-insulated terminals. GMT232 Hand Crimp Tool for low profile environmental splices M81824/1-XX). The rugged construction of this tool will assure repeatability and long life cycle. and others have fixed cavities that are not removable. Pneumatic versions are available for this crimp tool application. It will not flex or bend in any direction. coaxial connectors. and the leverage system is designed for maximum ergonomic benefit. The handle grips. 16 (blue). splices. Custom dies and pneumatic versions are available to support the DCT Series tool family. Wire Stop may be used for precise. Blades. commercially available stripper blades. The WSP-1630 part number ® DANIELS MANUFACTURING CORPORATION applies to the basic pneumatic wire stripper frame with WL5211 blades (less accessories). simple to operate pneumatic wire stripper utilizing the blades and accessories which are certified and inventoried within their existing facilities. grippers.COM PAGE 75 . which accommodates most size 16 AWG and smaller wires.DMCTOOLS. and other components makes the unit economical. Light Weight construction and pneumatic actuation system minimize operator fatigue and carpal tunnel injuries. Compact Design allows handheld tool to be used in confined areas. ROTATABLE HEAD Adjustable Speed Control allows the operator to regulate the speed of the stripping operation by simply rotating the adjustment collar which is a part of the air hose. reliability. This enables greater accuracy and control of the wire stripper. ADJUSTABLE SPEED CONTROL © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. and portability. Please contact DMC for specific details about this and other wire stripping products. Fast. smooth stripping operation results in maximum quality wire preparation at a production rate unattainable with hand operated mechanical strippers. It was developed in cooperation with major aerospace contractors addressing their needs for a reliable.Hand Held Pneumatic Wire Stripping Tool The WSP-1630 series Pneumatic Wire Stripper is the ultimate combination of performance. repeatable operations. Rotatable Head permits left or right handed operation. Compatibility with common. and it assured a wide range of applications with all types of wire. pads and accessories to cover a variety of wire types and sizes can be ordered and factory installed. DMC Band Application Tools are compatible with all approved brands of shield termination bands. AFFORDABILITY – DMC tools continue to be the most cost effective method to produce reliable wiring system shield terminations. they too can be calibrated by the user to provide reliable terminations throughout the service life. THE PNEUMATIC BAND APPLICATION TOOL… is a cost effective system that speeds production and improves ergonomic conditions which are present when manual tools are used. and can be checked by use of the calibration devices available from DMC.175 mm) wide bands from all current suppliers. RELIABILITY through the use of commercially proven components and tool design practice. The rugged design and field replaceable blades make the PBT/PMBT series the best choice for production applications where EMI/RFI bands are used to terminate wire harness shielding.EMI/RFI Band Application System For .DMCTOOLS. The calibration system of the pneumatic band tool is adjustable. Band tension is precisely applied by a dependable pneumatic system which is consistent and repeatable.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION . Application tooling is a critical factor in the overall performance of the wiring system components.250 in. expendable components such as cut-off blades are available for simple replacement by the user. THE HAND OPERATED BAND APPLICATION TOOL… is an excellent choice for many production and maintenance operations. LONG SERVICE LIFE – Properly maintained band application tools will produce thousands of reliable terminations. Also.250 Shield Termination Bands QUALITY and REPEATABILITY which are assured by a patented tension system.125 & . DMC has worked closely with the world's leading connector accessory manufacturers to develop the necessary tooling and accessories to meet the stringent demands of aerospace and defense system contractors. Like the power driven models.350 mm) and . DBS-1100/ DBS-1200 SERIES PBT-1100/ PMBT-1200 SERIES PAGE 76 WWW.125 in. SERVICE AND CALIBRATION – All tools produced by DMC are adjustable. Models are available for . and may be easily recalibrated by the user. The lightweight construction and small “nose” profile enable the user to apply termination bands in even the tightest of working areas. The resulting products afford the user many benefits which include: COMPATIBILITY with all currently available termination bands and systems. The cutter blade and other components of the DMC Pneumatic Band tools are interchangeable with the DBS-1100 and DBS-1200 series hand tools. (3. (6. The termination of EMI/RFI shielding materials is a specialized science in today’s aerospace wiring systems. • Calibration Range: 140–160 lbs. Simple adjustments can be made to the tool. Like other DMC Band Application Tools. • Cut-off blade: replaceable with DBS-1100-7 PBT 1100 & PMBT 1200 PNEUMATIC BAND APPLICATION TOOLS The PBT & PMBT series Pneumatic Band Application Tools are lightweight. .125 Wide Mini-Band Application Tool: • Size and Weight: 8. if the NO-GO probe freely enters the verification slot.5″ x 7. • Hose Length: 10′ Extended • Cut-off blade: replaceable with DBS-1100-7 PMBT 1200 . Full tension is then exerted by the tool and read directly on the precision dial indicator portion of the calibration fixture.® DANIELS MANUFACTURING CORPORATION DBS-1100 & DBS-1200 HAND OPERATED BAND APPLICATION TOOLS The DBS series Hand Application Tools are constructed to survive the demands of production and maintenance use. the tool is below the minimum force. dependable. and remain precisely adjusted to provide a quality band termination. A short piece of unused band material is fed into the tool far enough to fully engage the gripping mechanism.250 WIDE BANDS APPLICATION TOOL The DMC Roll-Over Tool (Part No. Experts agree that the “folded tab” method assures maximum strength and reliability. The patented tension-lock system gives the operator a positive indication when the precise tension has been applied.5″.DMCTOOLS.75″ L x 1. DBS-1100 . This tool is similar to the DBS-RO3 in size and shape. Once the full banding pressure has been applied. PBT 100 .5″ x 7.125 wide Mini-Bands. • Cut-off blade: replaceable with DBS-1100-7 DBS-1200 . DMC also provides the DBS-RO5 Roll-Over Tool for use with . The other end is then inserted and latched into the calibration fixture. • Calibration Range: 140–160 lbs. A band is placed into the calibration fixture.52 lbs.5″. • Hose Length: 10′ Extended • Cut-off blade: replaceable with DBS-1200-7 DBS-RO3 ROLL-OVER FOR .125 Wide Mini-Band Application Tool: • Size and Weight: 5. • Calibration Range: 62–82 lbs. WWW. insert the “GO” side of the Gage into the verification slot of the calibration fixture.36 lbs. • Calibration Range: 62–82 lbs.250 Wide Band Application Tool: • Size and Weight: 5. This calibration fixture will allow the operator to gage the exact tension produced by the tool. the Roll-Over Tool is compatible with all currently available bands.75″ L. .250 Wide Band Application Tool: • Size and Weight: 8.52 lbs. Many of the components are interchangeable with the corresponding hand tool. Field calibration fixtures and Go/No-Go gauges were developed to allow the user a quick means of checking calibration of band application tools in the field.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION PAGE 77 . Likewise. The band is drawn through the tool until the nose of the banding tool is firmly against the calibration fixture. 1. DBS-RO3) is used to fold the extended band tab securely over the buckle. thus alerting the user that the tool is out of calibration. If it does not insert freely. and easy to operate.52 lbs. A quick release mechanism is provided to allow the operator to easily remove the tool from the test fixture. the tool is exerting excessive force. CALIBRATION OF EMI/RFI BAND TOOLS All the DMC Hand and Pneumatic Band Application Tools may be calibrated to insure correct band tension. 250 Banding Tool Kit.250 WIDTH BAND TOOLS DBS-1100 DBS-1101 DBS-1102 Hand Operated Band Application Tool Hand Operated Band Application Tool Set (includes DBS-1100. ACCESSORIES AND COMPONENTS .250 wide x 14. Instructions are included to guide the user through all steps of repair from correct tool selection.250 Banding Tool Kit Complete EMI/RFI Shielding Maintenance/Repair System (.250 Band Tab . 1/4″ terminator bands. DBS-R03) Hand Operated Band Application Tool Set (includes DBS-1100.416 – 5. Split Ring Set 1. This kit includes the tools necessary to install and remove termination bands plus a total of 50. DBS-CG2 & G691) Replacement Blade for . to set-up and operation of tools and components.COM © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION .0″ long EMI/RFI Band (Flat)* .868 * Band can also be supplied curled (contact factory) PAGE 78 WWW.125 WIDTH BANDS Pneumatic Band Application Tool TOOL CALIBRATION INSTRUMENTATION Laboratory Calibration Instrument (all tools) Field Calibration Fixture for DBS-1100 Go/No-Go Gage for DBS-CG2 Fixture Calibration Set which includes DBS-CG2 & G691 Field Calibration Fixture for DBS-1200 Go/No-Go Gage for DBS-CG3 Fixture Calibration Set which includes DBS-CG3 & G752 BANDING APPLICATION KIT .00 Dia. DMC60A – Complete EMI/RFI Shielding Maintenance Repair System.DMCTOOLS. packaged in a fiberglass case with pre-cut foam inserts and laminated instruction charts. Includes calibration fixture and gauge.125 WIDTH MINI-BAND TOOLS DBS-1200 DBS-1201 DBS-1202 DBS-1100-7 BANDING TOOL KITS DMC1379 – .125 & .250 Shield Termination Bands APPLICATION TOOLS.250 bands and tools) BANDS & RINGS 4-1380 4-1553 4-1376 4-1377 4-1378 4-1379 .50 Dia. DBS-RO5 PBT-1100 PMBT-1200 DBS-CG1 DBS-CG2 G691 DBS-CG2A DBS-CG3 G752 DBS-CG3A DMC1379 DMC60A Hand Operated Mini Band Tool Hand Operated Mini Band Application Tool Set (includes DBS-1200.250 Band Tools Roll-Over Tool for .500 Dia.750 Dia.250 WIDTH BANDS Pneumatic Band Application Tool PNEUMATIC BAND TOOLS FOR .125 Band Tab PNEUMATIC BAND TOOLS FOR . DBS-R04) Hand Operated Mini Band Application Tool Set (includes DBS-1200.000. This kit includes a complete complement of tools to install and remove shield termination material and specialized tapes. DBS-R04. Split Ring Set 1.125 wide x 14.232 – 4.125 Band Tools Roll-Over Tool for .934. DBS-CG3 & G752) Replacement Blade for . It is packaged in a fiberglass case with foam inserts for designated tool storage.0″ long EMI/RFI Band (Flat)* . DBS-R03. Split Ring Set . Split Ring Set DBS-1100-32 Calibration Adjustment Key DBS-1100-7 DBS-RO3 Patent information: Tools featured on this data sheet are covered all or in part by the following patents: 4.996.EMI/RFI Band Application System For . One layer of teflon tape is applied over the split ring set to hold the halves in position while the next steps are being performed. Heat shrinkable tape is then applied over the splice. The band is then slid over the connector/backshell assembly into a position of alignment with the termination platform. Use self vulcanizing tape or a preformed component to build up the area behind the backshell. It is important to retain the woven characteristics of the braid during this step. before termination. be sure the tape extends onto the jacket in both directions. Where a jacketed cable is used. Do not leave any unsecured braid wires longer than 1/8 inch. Care must be taken to avoid damaging the insulation on internal wires. The wire bundle is then protected by a few wraps of self-vulcanizing tape followed by 2–3 layers of teflon tape. A shield termination band is then loaded into the tool. A sufficient number of wraps of self-vulcanizing tape (normally red in color) are applied over the wires to buildup a diameter slightly less than the inside diameter of the backshell. Then the braid is carefully folded rearward to expose the wires which will be inside the backshell. This dimension will vary depending upon the differences between cable and backshell diameters or other application dependent factors. It is important that the braid is supported in the transition from the backshell rear diameter to the natural diameter of the wire bundle. Leave approximately 1/8 inch spacing between the tape wrap and the backshell. and shield are cut and separated to expose the wires requiring service. The braid is then trimmed to a length which will allow it to extend 1 inch past the backshell termination platform. PROCEDURE FOR SPLICING The jacket is present. An appropriate size split ring set is then selected and installed. The tool is then activated to the preset tension. The braid is pushed into position over the backshell termination platform. The braid is then carefully moved from under the backshell. Do not allow the trimmed wires to fall into any areas where they may present a foreign object damage hazard. The braid is then overlapped across the split ring set. The backshell is then installed onto the connector.COM PAGE 79 . Be sure the braid ends protrude completely under the band in both directions.DMCTOOLS. For braided a non-jacket cable use fine point shears to trim the excess braid as close to the connector side of the bands as possible. If band is uncurled for any reason. The band is then bent sharply at the buckle approximately 90° then cut-off using the cut-off lever on the tool. using a nonabrasive tool such as a strap wrench. The 90° tab is then curled and folded back over the buckle using the rollover tool. These layers of tape are followed by a minimum of one layer of Teflon tape which will prevent adhesion with the backshell and other components. The required service is then completed. The outer jacket is then uniformly removed at a distance which would allow the braid to make a comfortable transition onto the backshell termination area. Apply an adequate amount of pressure in line with the cable as it enters the backshell to allow the 1/8 inch space to be reduced to zero. © COPYRIGHT 2009 DANIELS MANUFACTURING CORPORATION WWW. Care must be taken to make sure the weave is uniform and no large “windows” are present.® DANIELS MANUFACTURING CORPORATION Careful measurement should be made prior to installing the backshell. Care should be taken not to apply tension to the contacts located in the outer perimeter of the connector. it must be double looped thru the buckle. wire strippers for circular and R. It has since proven to be well suited for service of many types of other systems. and others. a captive restraint mechanism and heavy duty hardware are generally utilized. General aviation Kit The General aviation Kit was developed for. Our engineering department can give you details on the best work station for your application.f. and personal aircraft. The part numbers listed on our typical contents chart enable the user to easily identify components which are needed for replacement. thus eliminating the possibility of getting to the jobsite without a vital piece of tooling. connectors and more). and specific training to operate. nor does he have the time to do the necessary research. particularly the navy and air force. 2) Complete instructions on set up and use of each item.DMCTOOls. some typical examples of these are Boeing 707. we design and manufacture a package which includes: 1) all the necessary tooling (crimping tools. DC9 and DC10. or molded plastic construction with protective foam cavities for each component. aircraft or SySteM Support KitS we produce kits for a wide range of individual aircraft and fleet mix.COM . Douglas DC8. MIl-C-22520. a technician who is responsible for the maintenance or production of the entire system cannot be expected to know all the answers. DMC has done this for him. heads. special holding clamps or work positioners can be included in the container or mounted permanently to the tooling enclosure. Our typical kits are supplied in a durable case of either metal. They can utilize hand tools or pneumatic models. production (WorK Station) KitS DMC work stations are custom designed to fit your production requirements. gages. dies. fiberglass. and in conjunction with. Therefore. business. 737. and 747. organizations involved in the maintenance and outfitting of light commercial. The national stock code for most of the above is usually 5120 or 5180. we can custom design or alter an existing kit to meet the user’s requirements. and others. all this is housed in an orderly manner fitting to the expected environment. removal tools. They conform to MIl-M-83521. all reference charts are permanently protected against the elements. The associated tooling often involves much research to select. It also is a means of immediate inventory when the work is completed. Military Standard KitS These are specified by many departments of the government. 727. installing tools. 3) Valuable application data which eliminates guesswork and dangerous trial and error tool selection. © COPYRIGHT 2009 DanIels ManufaCTuRInG CORPORaTIOn PaGe 80 www.Connector Service Maintenance/Support Kits Here is where our experience pays off! Connectors are a very complex and important part of any electrical network. each item has a designated place identified on the contents chart. in sets according to connector series. Verification Is Required. DanIels ManufaCTuRInG CORPORaTIOn Is nOT lIaBle fOR COnseQuenTIal OR sPeCIal DaMaGes Of anY naTuRe OR KInD ResulTInG fROM THe use Of anY Of ITs PRODuCTs. no warranty. Its obligation under this warranty is limited to the free correction or. elco. to have been defective in material or workmanship. This warranty shall not cover any damage to such products. TnC) using RG/58 and RG/8 coaxial cable. or in complete system support tool kits. Our engineering department will confirm coverage of your specific requirements. 20 and 22D in the following connector families.e. these tools may or may not correspond to the tools listed in the OeM wiring manual and/or the Chapter 20 standard wiring Practices Manual list of approved tooling. King.) we cannot guarantee this kit will solve all your connector maintenance problems. The tools are restrained in protective foam cavities. all of these are available as individual components. express or implied. provided that the unit is returned to it with all transportation charges prepaid and which shall appear to its satisfaction. tools contained in this kit have been selected based upon their suitability to service the related connector or contact indicated. misuse. Contact DMC for the List of Aircraft and Systems covered by DMC Connector Service Maintenance/Support Kits. etc. This warranty is in lieu of all other warranties express or implied. improper operation or accident. Plus necessary tooling to cover most common types of Rf connectors (i. BnC. which in the opinion of Daniels Manufacturing Corporation. * as defined by Pl93-637 © COPYRIGHT 2009 DanIels ManufaCTuRInG CORPORaTIOn www. The kits can be individually designed to meet your maintenance or production (work station) demands. MIl-C-24308 MIl-C-83723 MIl-C-26482 Deutsch Ds series MIl-C-26500 ITT Cannon DPX and MIl-C-38999 DC series also covered are stamped form contacts used in many general purpose connectors supplied by: aMP. Military standard tools have been utilized wherever possible. Bendix. (see technical application tables elsewhere in the catalog for specific descriptions and contact P/n for military designations. These tools are not necessarily the production tools used to manufacture the aircraft and therefore. was caused by normal wear. NOTICE: unless otherwise stated by DMC. but the necessary tooling and information will certainly be at hand for most requirements. The durable polyethylene case has an aluminum frame for strength and light weight. sperry.DMCTOOls. experience in the field has shown these to be the most common variety. Collins narco.COM PaGe 81 . at its option. upon inspection by it. limited Warranty* Daniels Manufacturing Corporation warrants each new unit sold by it to be free from defects in material and workmanship under normal use and service. other than that herein set forth. winchester. the refund of the purchase price of any such unit which proves defective within ninety (90) days after delivery to the first user.® DanielS ManufaCturing Corporation The basic kit covers the standard power contacts sizes 16. BacKSHell acceSSory KitS DMC produces a variety of innovative tools and adaptors which are used when fitting backshell or strain-relief hardware to electrical connectors. is made or authorized to be made or assumed with respect to products of Daniels Manufacturing Corporation. Florida 32824 USA Phone: 407-855-6161 • Fax: 407-855-6884 • E-Mail: [email protected] WWW.® DANIELS MANUFACTURING CORPORATION Daniels Manufacturing Corporation 526 Thorpe Road • Orlando.DMCTOOLS.COM .