Classic ANSI, 48221022009-03-09 VingCard Locks Classic ANSI Lock dimension Measurements Installation guidelines 4822102 18/03/2009 Page 2 of 32 Classic ANSI Introduction This manual describes: • The measurements for parts included in the lockset. • Installation of lockset in door after the door is drilled or mortised. • The check operation for an installed lockset. The manual can be used for both a magnetic stripe reader, chip card reader and a dual/combo card reader. It describes the installation of a lock with 4,5V and 9V electronics. Copyrights Information in this document is subject to change without further notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of VingCard a.s. 4822102 18/03/2009 Page 3 of 32 Classic ANSI Index 1 EXTERNAL DIMENSION REQUIREMENTS ........................................................................ 4 1.1 EXTERNAL STRIKE MEASUREMENT.........................................................................................6 2 LOCK INSTALLATION............................................................................................................. 8 2.1 PREPARING THE OUTSIDE ESCUTCHEON.................................................................................8 2.2 INSTALLING THE LOCK .........................................................................................................10 3 CHECK OF LOCK INSTALLATION..................................................................................... 13 3.1 INSTALLATION CHECK..........................................................................................................13 3.2 OPERATIONAL CHECK ..........................................................................................................13 3.3 SECURITY FUNCTION CHECK ................................................................................................13 APPENDIX A (ANSI ADB) ............................................................................................................... 14 1. THE ADB STRIKE............................................................................................................................14 2. CYLINDER FOR ADB (ESCUTCHEONS WITH CYLINDER)..................................................................16 APPENDIX B (CONTACT CARDS)................................................................................................ 17 APPENDIX C (CLIMATE PROTECTED LCU) ............................................................................. 21 APPENDIX D (CLASSIC PIN LOCK) ............................................................................................ 22 APPENDIX E (CLASSIC CENTRAL CONTROL)........................................................................ 25 APPENDIX F (CLASSIC ONLINE FOR VISIONLINE)................................................................ 29 4822102 18/03/2009 Page 4 of 32 Classic ANSI External dimension requirements Check the following measurements before stating the installation (Notes correspond to number in figure 1.1) Figure 1.1: External dimension requirements Note 1 Gap between lock front-end and strike must not exceed 3 mm (1/8 inch). Note 2 Allow at least 26 mm (1 inch) in depth for the Dead bolt. Caution: The door cannot be opened with a metal key in case of an emergency, when dead bolt is thrown, if the cut out is less than 26 mm (1 inch) deep. Note 3 The lock front-end plate can be delivered in either 25, 28,or 32 mm widths. Make sure you mortise the door to the right measurements for your unit. Check your lock’s measurements before you start cutting. Note 4 Minimum door thickness required is 34 mm. Spacer must be used on doors that is less than 34 mm thick. Figures below presents the lockcase (1.2) and escutcheon dimension (1.3) and the lockcase centreline (CL). Notes below identify components in figure 1.2. Note 1) Latch Note 2) Locking latch Note 3) Dead bolt 4822102 18/03/2009 Page 5 of 32 Classic ANSI Figure 1.2 Figure 1.3 Figure 1.4: Side view is showing mortise to be made in door. See fig.1.9 for measurements. Figure 1.5: Edge view-showing mortise. See fig 1.10 for measurements. Figure 1.6: Side view showing holes to be cut out in relation to mortise. See fig. 1.11 and 1.12 for measurements. Note 1: The cylinder hole is to be cut out only for Locks equipped with cylinder, and only one side of the door to be mortised. I.e., the cut out should not go through the entire door as the other cutouts. Figure 1.4 Figure 1.5 Figure 1.6 4822102 18/03/2009 Page 6 of 32 Classic ANSI 1.1 External strike measurement Wooden frame: First install lock in door (see chapter 2), then position the strike (fig.1.7) in frame so that top of the strike is 49mm below top of the outside front (19+30mm). Steel frame/standard strike not used: First check out that cut out in door confirms to, or modify them to confirm to, measurements in fig 1.8. Then install lock in door, positioning top of lock case (step 1, Chapter 2.2) in relation to cut out as shown in fig. 1.8. Figure 1.7 Figure 1.8 Figure 1.9 Figure 1.10 Note 1 fig 1.7: External strike measurement (fig 1.7) and cut out dimension (fig 1.8) shown in relation to side view (fig. 1.9) and edge view (fig. 1.10) of mortise. Note 2 fig 1.8: Distance between latch (upper) cut out and Dead bolt cut out must be 12 mm in order for locking latch function to work. Note 3 fig 1.10: Thelock front – end plate can be delivered in 25, 28, or 32 mm widths. Note 4 fig 1.10 The lock case will be delivered with lock front 25, 28 or 32 mm wide depending on the dimension of the lock front – end plate. 4822102 18/03/2009 Page 7 of 32 Classic ANSI Figure 1.11 Figure 1.12 Figure 1.13 Figure 1.11: Position of lock in relation to door cut out and frame. Figure 1.12: Measurements of cut out to be made for escutcheon (see fig. 1.6 and corresponding note). Figure 1.13: Cross – section from top, showing mortises position if door is bevelled. Note 1: If door are bevelled (edge is not at 90 º to door), measurements should be based on shortest side (upper side in fig.1.13). 4822102 18/03/2009 Page 8 of 32 Classic ANSI 2 Lock installation 2.1 Preparing the outside Escutcheon (Numbers in parentheses refer to figure 2.1). 1. Insert the mail spindle (3 and 4) into the spring arm (1). Important: Before inserting the two spindles, check that the threads on the spindles are inserted with grease. NOTE The spring arm is faced opposite to the way of the handle, when depressed down 2. Insert the spring arm (1) threaded on the spindle (4), and fix the spindle into the handle, (handle must be set in horizontal position). 3. Attach the spring (2) to the spring arm and the pin on handle in the escutcheon. 4. Screw the female spindle (3) into the male spindle (4), and then reverse it ¾to 1 of full turns. If spindle has a hole for the pin instead of plastic ring, adjust spindle so that the hole is in vertical position. Figure 2.1 Handle and spring setting on pins 2 1 4 3 4822102 18/03/2009 Page 9 of 32 Classic ANSI Figure 2.2 Exploded view of Lock 4822102 18/03/2009 Page 10 of 32 Classic ANSI 2.2 Installing the lock (Numbers in parentheses refer to figure 2.2). If Hydra Cylinder is in use: Thread the Security Clip (24) onto the lock case from bottom side, at 45° and press it upwards so the grove is aligned to the cable cover mounting screw. 1. Position the lock case (9) into the door edge and fasten it with two screws (11). Note: Position the cable in the door before inserting the lock case. 2. Prepare the outside escutcheon (5) for installation as described in chapter 2.1. 3. Position the outside escutcheon onto the door, inserting the handle spindle (7 and 8) into the lock case. 4. The pin/ring (16) is holding the handle spindle in correct position. Push the pin into the hole through the female spindle. If plastic ring is used, push the plastic ring onto the female spindle, making sure that the ring fits into its groove. If the hole is too far into the lock case, pull the spindle. If this does not work, go back to step 2 and readjust the spindle. 5. Insert the thumb turn spindle (4) through the lock case until it stops against the outside escutcheon. 6. Prepare the inside escutcheon (3) as follow: Set the thumb turn in its vertical position, while the dead bolt is retracted. 7. Before mounting the inside escutcheon on door, make sure that: - the spindles (8 and 4) fit correctly in their positions. - the cable to the battery is placed correctly through the notch on top of the escutcheon. Leave the connectors accessible on the inside of the door. 8. Connect the cable (17) from the lockcase to the LCU (23). If this is a Classic PIN lock, also make sure the cable from the keyboard (28) is connected properly to the LCU (23). See Appendix D (Classic PIN lock) for more details. Important: Connectors should mount easily, avoid using force. If condensation can occur (as is likely in hallow steel doors), the contacts should be filled with silicone grease. 9. Fasten the outside and inside escutcheon (5 and 3) with four escutcheon screws (15) as shown, but do not tighten them at this point. For Classic PIN Lock, remember screws (26) and fixing plate (27). Important: The protruding parts must fit correctly. Any bending or misalignment may cause malfunction. 4822102 18/03/2009 Page 11 of 32 Classic ANSI Important: For lock without cylinder, never close door before lock is programmed and working with card operation. If your lock is equipped with standard cylinder (6), proceed to step 11. Hydra cylinder (25) is used along with Clips (24) 10. Prepare the cylinder as follow: Insert an operational key and turn the cylinder so the cylinder – arm is in 6 o’clock position. Then insert the cylinder into the lock case and position the cylinder so it is flush to the outside escutcheon. Fix the cylinder in place with the fixing – screw tool kit as follow: a) Use the L – shaped Allen key to lock the headless fixing screw to the T – shaped tool as illustration in the box shows. b) Using the T – tool, screw the fixing – screw in place as shown to fix the cylinder in place. When tighten the screw, put pressure on the Allen wrench, not the T-handle, to avoid over-tightening. Make sure that the cylinder fixing – screw is tightened in the cylinder. c) Release the T – tool from fixing – screw by holding the T – tool rigid while turning the Allen key counter – clockwise until the toll is released, then unscrews the tool. If your lock is equipped with Hydra cylinder (25) proceed to step 12. 11. Install the cylinder (6) and fasten it with the screw (10) using an Allen wrench. When using a standard cylinder with ADB lock case, use the optional short screw as described in Appendix A (VingCard US ANSI ADB). 12. Important: Check all functions for smooth operation before final tightening of the escutcheon screws. Throw the Dead bolt with thumb turn and retract the latch and Dead bolt by depressing the inside handle. When installing an ADB lock case the deadbolt is thrown by pushing the trigger, and retracted by depressing the inside handle. 13. Install the battery pack (2 (9V) or 21 (4,5V)) by connecting the battery cable (18) from the Lock Control Unit (23) to the battery. Note: Yellow light should flash once after battery is connected. If your lock is equipped with 4,5V electronics (3 batteries) proceed to step 15. 4822102 18/03/2009 Page 12 of 32 Classic ANSI 14. The battery package has to be inserted with the battery contact facing towards the door, so the contacts are close towards the door blade (Only 9V / 6 batteries). 15. If battery cover is in metal, the battery cup (22) has to be threaded upon the battery before connecting the Battery cable (Only for 9V / 6 batteries). 16. Fasten the outside front (12) with outside front screws (13). Make sure that the anti-friction latch comes all way out. 17. Tighten the four Escutcheon screws (15), ensuring the inside and outside escutcheons are aligned to each other. If this is a Classic PIN lock, also remember the two additional screws (26) for PIN Lock’s keyboard (27). See Appendix D (Classic PIN Lock) for more details. 18. Install the battery cover (1) by using the lid opener. 19. After completing the installation as described above, check the installation by performing the control procedure as described in chapter 3. For reliable operation… Use cleaning cards at scheduled intervals No parts should be lubricated, except spindle threads When cleaning escutcheons, use soft moist cloth without detergents. 4822102 18/03/2009 Page 13 of 32 Classic ANSI 3 Check of lock installation 3.1 Installation check • Mortise of the lock The front – end (including the lock case cover plate) should be flush with the door edge. • Installation of cylinder The cylinder should be flush with the escutcheon and properly fixed • Installation of escutcheon Aligned vertical to the door edge and tightened firmly • Installation of strike The depth in the frame must be sufficient, min 1” (25,4mm), to accommodate the full thrown dead bolt. 3.2 Operational check • Outside and inside handle Handles must return to horizontal position after being depressed, (outside handle can only be depressed slightly as the lock is in unlocked position) • Thumb turn The thumb turn must throw and retract the dead bolt freely. Note. When installing ADB lock case the thumb turn can not retract dead bolt. The trigger will throw the dead bolt if depressed. • Cylinder. When using an emergency key (EMK), latch and dead bolt must freely operate. • Latch and dead bolt. When the dead bolt has been retracted by the thumb turn and the inside handle is fully depressed, dead bolt and latch should be flush with the lock case cover plate. • Electronics. Note: If there is no cylinder available, it’s important to check that the electronics works before closing the door. Upload the door with program and data, then test opening with a card when the door is open. 3.3 Security function check • Dead latch function. When depressing the locking latch, the latch should be blocked. Make sure the latch is not snagged by the strike when the door is closed. • Panic release function. When the door is closed and the dead bolt is thrown, depress the inside handle. The dead bolt and the latch must be retracted. VingCard a.s P.O.Box 511, 1522 Moss, Norway Phone +47 69245000 Fax +47 69245050 4822102 18/03/2009 Page 14 of 32 Classic ANSI Appendix A (ANSI ADB) This appendix contains description and drawings needed for an installation or upgrade of the ANSI ADB Lock Case. All measurements are given in mm and inch. 1. The ADB strike When installing or upgrade to ANSI ADB Lock Case, the external strike plate has to be installed as shown in figure 1. Figure 1. Strike and cut out Important. When installing an ADB Lock Case, the ADB Strike Plate with curved lip must always be used (hands of door L and R). Hands of door Strike L Strike R Rx x Ro x Lx x Lo x All frames (wooden and steel frames). First install the lock in the door as shown in the installation manual this appendix is attached to. Place the ADB strike in the frame as shown in figure 1, 49mm below the top of the lock front (30mm +19mm). 4822102 18/03/2009 Page 15 of 32 Classic ANSI Mortise. If the frame is mortised for a standard ANSI Strike the frame must be modified as shown in figure 2. Figure 2. Remove hatched area. 4822102 18/03/2009 Page 16 of 32 Classic ANSI 2. Cylinder for ADB (Escutcheons with cylinder) The ADB lock case can be used with treaded cylinder and Hydra cylinder. When upgrading from standard lock case with treaded cylinder, the revolving arm must be replaced (fig. 3). Old Hydra cylinders can not be upgraded to fit ADB lock cases. Figure 3. Treaded ADB cylinder Figure 4. Hydra ANSI ADB cylinder. Cylinder installation. The standard cylinder fastening screw can not be used for treaded cylinder. The cylinder fastening screw enclosed the new treaded ADB cylinder or the upgrade revolving arm, must be used to fasten the cylinder (Set screw Din 916-Grooved cup point M4x10mm). 4822102 18/03/2009 Page 17 of 32 Classic ANSI Appendix B (Contact Cards) VingCard has the following Contact Card alternatives for Classic locks: • 0040133, Vision Contact card for Classic Mag stripe lock, LCU T1, RM/CM (figure 1). For users of HP200LX or HP 1000CX! (Emptying stock). (product is replaced by IR Contact Card (figure 4)). • 8900435, Vision Contact card /DaVinci/Presidio - LCU T2 (figure 2) (product is replaced by IR Contact card (figure 5)). • 8900433, Vision Contact Card Vision Classic Smart Card, Ipaq 38xx, 39xx, 22xx, 54xx, 55xx (figure 3). • 8900258, Vision Contact card Vision Classic Smart Card, Ipaq 36xx (figure 3). • 8900463, Vision/VC2800 IR Contact Card for RM/CM, LCU T1 (works also with LCUT2 in mixed installations) (figure 4). • 8901430, Vision/VC2800 IR Contact card - Classic, DV, Presidio LCUT2, LCU T3 4.5v (figure 5). • 2100210, VC 2100 Super Contact Card and cable, LCUT1, RM/CM (works also with LCU T2 in mixed installations)(figure 6). • 8901220, Contact card VC2100/DaVinci/Presidio - LCU T2 – 9v (figure 7). • 8901431, Contact card VC2100, Classic , LCU T3 - 4.5v (figure 7). (Top of housing is grey. This in order to separate it from 9v). • 8901441, 2800 MiniLink - 4.5v locks (figure 8). Figure 1: 0040133 Contact Card with cable for locklink (Discontinued) 4822102 18/03/2009 Page 18 of 32 Classic ANSI Figure 2: 8900435 Contact Card. Figure 3: 8900433 Contact Card. (Discontinued) Figure 4: 8900463 Contact Card. Figure 5: 8901430 Contact Card. 4822102 18/03/2009 Page 19 of 32 Classic ANSI Figure 6: 2100210 Contact card Figure 7: 8901220 Contact Card and 8901431 Contact Card Figure 8: 8901441 Contact Card 4822102 18/03/2009 Page 20 of 32 Classic ANSI The table below presents the locks where the Contact Card can be used in a Vision system. VingCard Vision 0040133 8900463 Contact Card 8900435 Contact Card 8900433 Contact Card 8901430 Contact Card Classic LCU T1 x Classic RM/CM x Classic LCU T2 mag. x x x Classic LCU T2 x x Classic LCU T3 x Classic ChipCard x Presidio x x Da Vinci x x The table below presents the locks where the Contact Card can be used in a 2100 system. VingCard 2100 2100210 Contact Card 8901220 Contact Card 8901431 Contact Card Classic LCU T1 x Classic RM/CM x Classic LCU T2 mag. x x Classic LCU T2 x Classic LCU T3 x Classic ChipCard Presidio x Da Vinci x The table below presents the locks where the Contact Card can be used in a 2800 system. VingCard 2800 8900463 Contact Card 8901430 Contact Card 8901441 Contact Card Classic LCU T1 x Classic RM/CM x Classic LCU T2 mag. x x Classic LCU T2 x Classic LCU T3 x x Classic ChipCard Presidio x Da Vinci x 4822102 18/03/2009 Page 21 of 32 Classic ANSI Appendix C (Climate Protected LCU) This appendix contains description and drawings needed for an installation of the Climate protected LCU version. For complete lock set installation see the main lock set installation guide. Figure 1 1. LCU 2. Tape 3. Silicone grease The installation instruction for an Lock set with Climate protected LCU version are the same as for an standard Lock set with a ordinary LCU except for the following: 1. Before connecting any cable to the LCU, the protection tape (2) located on top of the edge connectors must be peeled off. (see Figure 1) 2. Then connect the cables into the connectors. The Excessive silicone grease (3) will then be squeezed out 3. Seal the connectors completely with the excessive silicone grease. 4822102 18/03/2009 Page 22 of 32 Classic ANSI Appendix D (Classic PIN Lock) Classic Pin Lock only works with Universal LCU (LCU 3322). Universal LCU may work with 9v batteries and 9v lock case or 4,5v batteries and 4,5v lock case. Figure 1.11 Figure 1.12 Figure 1.13 Figure 1.11: Position of lock in relation to door cut out and frame. Figure 1.12: Measurements of cut out to be made for escutcheon (see fig. 1.6 and the corresponding note). 2 more holes is added to Fig.1.12 because of the keyboard on the Classic PIN lock. Figure 1.13: Cross – section from top, showing mortises position if door is beveled. Note 1: If door are beveled (edge is not at 90 º to door), measurements should be based on shortest side (upper side in fig. 1.13). 4822102 18/03/2009 Page 23 of 32 Classic ANSI Appendix D (Classic PIN Lock) cont… Figure 2.2 Exploded view of Classic PIN Lock 4822102 18/03/2009 Page 24 of 32 Classic ANSI Appendix D (Classic PIN Lock) cont… Figure 3. Wiring diagram for Classic PIN Lock. When 9V lockcases are in use you will need a connecting cable 8 pin (lockcase) to 10 pin (LCU). Part number 8901410 (NOT SHOWN IN FIGURE 2.2) 4822102 18/03/2009 Page 25 of 32 Classic ANSI Appendix E (Classic Central Control) Classic Central Control will be used with Universal LCU (LCU 3322) and ANSI 4 switch lockcase for full online functionality. It can also be used with lock cases that are not 4-switch if full functionality is not needed. In this combination 4.5V battery pack will be used. Universal LCU may work with 9V lock case in combination with 9V battery pack or 4,5V standard lock case with 4,5V batteries (Only as an upgrade option). Figure 2.1 Exploded view of Classic Central Control Lock Online Specific parts: Part Ref: Part name Part number 1 Battery lid online, Assy- 4819197 23 LCU 3322 4818299 26 Bracket 4818668 27 Radio Frequency (RF) Endnode TBD 28 Cable assy, JST Type 1 4819177 29 Spacer 4821646 4822102 18/03/2009 Page 26 of 32 Classic ANSI Appendix E (Classic Central Control) Cont.. Figure 2.2 Exploded view of Classic Central Control Lock When 9V lockcases are in use you will need a connecting cable 8 pin (lockcase) to 10 pin (LCU). Part number 8901410 (NOT SHOWN IN FIGURE 2.2) 4822102 18/03/2009 Page 27 of 32 Classic ANSI Appendix E (Classic Central Control) cont… Figure 2.3 Exploded view of cable position of online wires. Cable for endnode must be mounted as shown in above picture when door lock is installed. The RF Endnode may be installed at a later stage! 4822102 18/03/2009 Page 28 of 32 Classic ANSI Appendix E (Classic Central Control) cont… Figure 2.4 Exploded view of positioning of spacer The spacer is only to be used in combination with 4.5V battery pack (3 ea AA batteries) 4822102 18/03/2009 Page 29 of 32 Classic ANSI Appendix F (Classic Online for VisiOnline) Classic Online will be used with LCU 3220 and ANSI 4 switch lockcase for full online functionality. It can also be used with lock cases that are not 4-switch if full functionality is not needed. In this combination 9V battery pack will be used. Figure 3.1 Exploded view of Classic Online Lock Online Specific parts: Part Ref: Part name Part number for ordering 1 Battery lid online, Assy- 4819197 23 LCU 3220 4818250 26 Bracket 4818668 27 Radio Frequency (RF) Endnode 8902006 28 Online Cable, Hybrid, RF 4818694 29 Spacer 221 061 014 4822102 18/03/2009 Page 30 of 32 Classic ANSI Appendix F (Classic Online for VisiOnline) cont.. Figure 3.2 Exploded view of Classic Online Lock 4822102 18/03/2009 Page 31 of 32 Classic ANSI Appendix F (Classic Online for VisiOnline) cont.. Figure 3.3 Exploded view of cable Online Cable, Hybrid, RF Blue wire to be used with RF Endnode, Part Number: 8902006 Figure 3.4 Exploded view of cable position of online wires. Cable for endnode must be mounted as shown in above picture when door lock is installed. The RF Endnode may be installed at a later stage! 4822102 18/03/2009 Page 32 of 32 Classic ANSI Appendix F (Classic Online for VisiOnline) cont.. If Infrared (IR) endnode is used Figure 3.5 The IR endnode is located inside the battery cover. White wire to be used with IR Endnode, Part Number: T597 Figure 3.5 Exploded view of cable position of online wires for IR Endnode partnumber # T597. Cable for endnode must be mounted as shown in above picture when door lock is installed. The IR Endnode may be installed at a later stage!