Civacon Catalog

Providing expert solutions for the safe handling, transfer, monitoring, measuring and protection of hazardous bulk productsworldwide. A - Petroleum Manholes Assemblies B - Vapor Recovery Vent SSV111110 1985SV 1986SV D - Vapor Recovery Adaptors & Dust Cap H - Overfill Detection System F - Manifol 1711T 633LVB-AL40 3202-3202 4820R 611FB 200 611T-AL40-NPT 4401-4401 GS1000 4100-4100 API Bottom Loading Adaptors C .Internal (Emergency) Valves VA5162 891BA 871ED-AL40 VA6162 876-AL40 875 VA7162 .CivaControl H .E .Overfill & Retain Detection System CCP-4 1051-007 1000R d System G . Our System Package includes an extended.Manifold System E .Vapor Recovery Adaptors C . full Component Warranty that includes Seals and Wear Surfaces.Internal Valves G . MO 64150 • www.com 24 hour Technical Service at (800) 254-8226 .Bottom Loading Adaptors Our System Component Package offers Special Package Savings PLUS . PHONE: (816) 741-6600 • (888) 526-5657 • FAX: (816)741-1061 4304 Mattox Road • Kansas City. 3-Year.The Only Single Source Tank Truck System Package F .Vapor Recovery Vents D .Overfill Detection Systems (also available in new ROM LinkTM version) A .civacon.Petroleum Manholes B . Manifold Systems Fleet / Contact: _____________________________________ □ Civaflo □ Civaflo No. 1” Round Button Part #: 200 E . Male Cam & Groove. TM □ Screen for 4” MaxAir Valves Socket (no Onboard Monitor) (no Onboard Monitor) Part #: 9438 D . 2 (7-22-09) .Internal (Emergency) Valve □ Openable w/o Sight Glass □ Openable w/ Sight Glass □ Non-Openable w/o Sight Glass □ Non-Openable w/ Sight Glass □ Dust Cap w/ Single Cam □ Gravity Drop Adaptor.Overfill Detection System □ ROM II Onboard Monitor System. 2-Wire no Retain Sensors □ Liberty Onboard Monitor System.Component Selection Guide Check desired items from each product category. of Compartments: _________ No. Fax or E-mail a copy of this page to Civacon or your Account Manager. (SSV Series) □ With Weld Ring □ Without Weld Ring B .Vapor Recovery Vent □ 3” Threaded Hood □ 3” 90º Valves Part #: 1986SV (for 16” SSV Series Manhole) C . no Poppet Part #: 610FB □ Orange Plastic Vapor Dust Cap Part #: 1711T □ 3-Way Air Interlock Valve.: _________________________________________ Date: _____________________________________________ Company: _________________________________________ Address: __________________________________________ City: _______________________ State: ____ Zip: _______ Phone #: __________________ Fax: __________________ E-mail: ___________________________________________ Signature: _________________________________________ TM TM Single Manifold System (for single pump truck) Dual Manifold System (for dual pump truck) NOTE: See our Manifold Configurator for complete details REV.Vapor Recovery Adaptors.Tank Truck Package . 4 J-Slots (Green Cap) □ Dual Socket w/ Both 3 & 4 J-Slot Faceplates (pre-wired) □ 2-Wire Optic (Quick-Start™) Sensors & API Thermistor □ 5-Wire Optic Sensors & API Optic Socket(s) □ Saf-T-Ground Bolt Part #: GS1000 □ ROM Link Plug-N-Load Wiring Option for above system. Specify particulars when required. 3” Male Outlet Part #: 891A Part #: 891BA Part #: 891N Part #: 891NB Part #: 875 Part #: 876-AL4030 □ Victaulic Outlet Part #: VA1050 □ Flanged Outlet Part #: VA2050 □ Screen for 3” Valves Part #: 11297 □ Screen for 3” Valves Part #: 11297 □ 4” MaxAir™ Valves Part #: consult factory (90º or Straight in Victaulic or Flanged Outlet w/ standard Tef-O-Sil™ Seals (w/ standard Viton™ GFLT Seals) G . We will contact you with our special package price and organize the rest! A .Petroleum Manholes Assemblies F . 5-Wire no Retain Sensors □ API Optic Socket. of Tanks: __________ Tank Mfg. 3 J-Slots (Blue Cap) □ API Thermistor Socket. Dust Cap & Air Interlock □ 4” Flanged with Sight Glass & Poppet Part #: 611FB □ 4” Flanged with Sight Glass.API Flat Bottom Loading Adaptors w/ Two Piece Body □ 16” Offset Fill Cover Assy. • Improves driver safety.civacon. • Eliminates mess and hassles. the appropriate manifold and valve is selected to allow the flow of fuel into the collection tubes. • Enhances Security Manifold Valve The air activated manifold chamber is a double-acting cylinder assembly that guarantees valve opening/closing every time. The manifold galleries are specific to either the gasoline or the diesel PTO and pump. Ensure that pipe connections are correctly matched with fuel compartments before any fuel can be unloaded: • Ensures Quality Control On All Deliveries. The air activation system only allows one manifold to be opened at any time.com . unobstructed flow rates Diesel Air Open Gas Air Closed Diesel Air Closed Gas Air Open Diesel Gas Diesel to Pump Gas to Pump Pump Unloading – Manifold and Valve Operation During pump unloading. this means that the manifold chambers are discriminate depending on the fuel selected to ensure that cross contamination is never a problem. MO 64150 • www. Eliminate the number of adaptors. Bottom Loading The guard bar is released to provide access to the API coupler. couplers. PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City.Civaflo Manifold CivaFlo Dual Manifold System The CIVAFLO Dual Manifold & Fuel Control System by CIVACON helps improve the quality and performance of your delivery service. and jumper hoses needed to unload fuel: • Improves driver productivity. • Reduces potential environmental hazards and clean-up costs. through the pump and then dispensed through the meter and hose. Interlocked/Independent Manifold Galleries Two different fuel types can be dispensed from the same vehicle by simply selecting between the two independent manifold galleries. Both manifold valves remain closed providing for high. The manifold chamber open/close status is clearly indicated by a “red” indicator visible through the transparent lens located on the top of each manifold valve. Its closed loop pneumatic system keeps debris from entering the valve. Single Manifold also available (Not shown). • Reduces Potential Product Cross Contamination. PRODUCT RETURN (2" NPT) None Product Returns INDICATE ANY SPECIAL REQUIREMENTS IN THE SPECIAL INSTRUCTIONS BELOW. Please consult factory for exact availability Prices quoted are in US Dollars. Riverside. API GUARD BAR AND LOCK No Yes API ADAPTER None Openable 891BA NON. © 2006 OPW Fluid Transfer Group . CONTROL TYPE Air Controls Electronic Controls None Other SPECIAL INSTRUCTIONS OR COMMENTS: (Some special configurations may require a part number change. Unauthorized distribution is not permitted.Std. Location SIGHT GLASS None Victaulic Non-Std.Openable 891N NON Openable 891NB W / Sight Glass Other DUST CAPS OR DROP ADAPTER None #875 Dust Caps # 876-AL4030 Drop Adapter Other Items above this line are included in the manifold part number.For Quoting Choose Your Options and Fax to Inside Sales @ 1-888-634-1433 Customer Number: Company Name: City / State / Zip: Contact Name: End User / Project Name: Quantity: CONFIGURATION Single Double PO Number: 7/22/2009 QUOTE ONLY ORDER 2009 cc REV A Knappco / Civacon 4304 Mattox Rd. Locations End Outlets SIGHT GLASS LOCATIONS Other Order The Additonal Components You Need On Our Truck Package Options Page !! PLEASE NOTE ANY NON-STD OR "OTHER" REQUIRMENTS IN THE SPECIAL INSTRUCTIONS BELOW One (Front) Two Standard Non. Items below this line must be ordered using their own part number. MO 64150 Phone 888-526-5657 Fax 888-634-1433 E-Mail: Fax: Phone: Manifold and Fuel Control System i MANIFOLD PARTp q r s t u j k l m n o NUMBER 5 6 7 8 NUMBER OF COMPARTMENTS 2 3 4 - - ALL OPTIONS MUST BE SELECTED FOR PRICING UNIT PRICE FOR COMPLETE MANIFOLD KIT CENTERS SPACING 11" 14" OTHER PUMP OUTLETS Victaulic Std. Normal lead time is 2-3 weeks. The final assigned part number will appear on your order acknowledgement.) All prices subject to change without notice. you’re always in complete control.5" Square 12.8" 17. • Temperature range (-40º F to 150º F). PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. Pop-Up confirms Vapor Vents are “open” . Easy to Install All valves are conveniently pre-mounted on a stainless steel panel for easy mounting in a central location. • Available for tanks with 1 to 12 compartments. Whether installed on petroleum transport trailers or tank trucks equipped with Civacon Manifolds. unique-function. CivaControl Ordering Information Number of Compartments 1 2 3 4 5 6 7 8 9+ CCP-1 used as a Load Valve to release the Guard Bar Lock over APIs.0" 12. heavy-duty pneumatic control valves ensures reliable performance in extreme operating conditions.2" 17.0" 13.civacon. Tank Protection Fully-sequenced operation ensures the tank can only be loaded or unloaded when the truck is in a totally ready condition. MO 64150 • www. Overfill Detection and Vehicle Drive Away systems. Purpose Built Specifically-designed. • Robust controls are ergonomically positioned for ease of operation. Conveniently mounted air pressure gauge and visual indicator advise the readiness of the system. Internal Valves. Versatile CivaControl Air Systems control the full spectrum of tank truck and tank trailer functions. CivaControl Air Systems bring together the control of Compartment Vents.0" 12.0" 12.com . Part Number CCP-1 CCP-2 CCP-3 CCP-4 CCP-5 CCP-6 CCP-7 CCP-8 Consult Factory Panel Length ‘L ’ 4. Vapor Recovery Valves.2" NOTE: CCP-1 has no Pressure Gauge.CivaControl™ Air System Take Control of Your Entire Tank System During Loading and Unloading Fail Safe Operation Our CivaControl Air System will provide a simple Control for the entire tank system during loading and unloading. or as a replacement cover for all DOT406 and older MC306 cargo tanks. 10” vent can be safely and easily disassembled in the field for repairs. plus a ¼-inch NPT weld coupling for a brass plug. So. 3-inch high x ¼-inch thick. Access & Safety for Real World use. Offset Models include holes for the Vapor Valve and Overfill Detection Sensor. which is set to open at not less than 3. Civacon’s Petroleum Manhole Covers are the perfect choice for all of your Petroleum cargo tank applications. MO 64150 • www. single ordering part numbers are available. Cover can be made self-latching in the field in minutes by adding our Part No. Aluminum Weld Ring.25PSI.civacon. They meet HM183 replacement requirements and 178. Easy. Reversible PAF opening (hinge) direction. if needed. can be safely and easily disassembled for field repairs. We offer models for both 16” and 20” manhole openings. and. • Ordering Specifications 16” Offset Model shown above 20” Centered Model shown at left SSV111110 SSV101110 SST111100 SST101100 SSW101120 SSW111120 SSU101100 SSU1111100 4754 4755 16” Offset Manhole with Weld Ring 16” Offset Manhole without Weld Ring 16” Centered Manhole with Weld Ring 16” Centered Manhole without Weld Ring 20” Offset Manhole with Weld Ring 20” Offset Manhole without Weld Ring 20” Centered Manhole with Weld Ring 20” Centered Manhole without Weld Ring 16” Weld Ring only 20” Weld Ring only PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. for assemblies with and without weld rings. Our Manhole Covers are ideal for use in new construction. type 6061. They’re precision design and construction limits leakage in a roll-over situation to less than one liter. They Meet and Exceed Industry Standards. included on models so designated. Retrofits to existing weld rings. Buna-N gaskets are standard – optional materials are available upon request. as required by standards. in centered and offset fill cover styles. 6261 Latching Kit.500 SCFH at 6.364-10 venting requirements. specify Civacon – our manhole covers set the industry standard for precision and durability. Each features a versatile 10'' aluminum vent.com . 16” Offset Model Shown Above (with SV1986 and Sensor installed) Features • • • • • • • • All include (1) Model NV2001 Pressure / Vacuum Valve installed in fill cover.Petroleum Tanker Manhole Covers Our Petroleum Manhole Covers Offer the Security.63PSI. Emergency vent is 363. 478 SCFH @ 1 PSIG Vacuum • Removable filter for easy quick cleaning • Exceeds EN and CARB specifications • Viton GF Seals • Quick strip in place design.com .445 SCFH @ 3 PSIG Venting • Flow capacity of 5..8 oz. Stronger poppet springs and higher set pressure improve annual leakage test. no tools required • Can be installed in any existing 10” fill cover • Die-cast aluminum. The NV3000 meets DOT406 and MC306 standards for rollover protection and has been designed to pass the California Resources Board (CARB) tests. This durability is a result of light weight polymers used for the horizontally positioned vacuum poppets. Vacuum Flow Pressure Flow Features • Flow capacity of 1. Experience less time between maintenance with the dust screen manufactured to keep foreign material out of the working portions of the vent. This unique design requires no tools making inspections and cleaning as easy as 1-2-3. Purpose. Protection. This new vacuum relieving system features an additional vacuum poppet for greater flow and reliability. Vibration tests shows this design to last 10 times longer than current vents available today.. These poppets are strategically placed on the side body and located in a shielded bore to protect against damage due to high impact from trailer bounce and surge forces of the petroleum product being transported.civacon.) • Double dovetail grooves for poppet O-Rings for a more secure and longer lasting seal • Higher flow rate than competitor’s normal vent      PHONE: (816) 741-6600 • (888) 526-5657 • FAX: (816)741-1061 4304 Mattox Road • Kansas City.. The new push and twist removable carrier is designed for easy vent maintenance or replacement.Pressure Vacuum Vent NV3000 Pressure Vacuum Vent Civacon’s New High Flow Pressure Vacuum Vent with Rollover Protection Built for Durability and Performance to Meet Today’s Regulations… The newly designed pressure vacuum vent is more durable to withstand extreme shock and vibrations experienced in the field.. MO 64150 • www. stainless steel and acetal components • Lightweight durable design (14. • Guaranteed to operate over extreme temperature ranges. vapor hose. • Lightweight.1985SV & 1986SV Sequenced Compartment Vapor Valves Superior Sequential Vapor Valve Technology Offers Real World Performance and Safety for Product Loading & Unloading Civacon’s 1985SV & 1986SV air-operated sequenced compartment vapor vent valves connects each tank compartment to the rollover rail vapor recovery system. PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. • U-cup Teflon® seals withstand the harshest climates. • 1995SV Style meets 4-inch TTMA mounting standard. one-piece aluminum construction minimizes weight and allows maximum payload.operation of truck systems is prevented until all valves are fully open.D. • Both valves may also be used as a stand-alone vapor valves by plugging the sequential output port during installation. • Disasembles from the top for easy maintenance. When closed. • Two ¼-inch NPT outside airline connection ports. • Stainless steel hardware for corrosion resistance. • High-grade Viton® poppet disc gives these valves near universal product compatibility. MO 64150 • www. they effectively seal the tank compartments during product transportation and open to allow full.com . Model 1985SV Shown Features • Sequential operation or stand alone versatility. • Model 1985SV bolts onto a conventional 20-inch manhole. 1986SV Model 1986SV Shown Ordering Specifications 1985SV & 1986SV Valves 1985SV Vapor Vent Valve for 20” Manhole (bolted) Vapor Vent Valve for 16” Manhole (threaded) Benefits • When installed and operated sequentially. unrestricted vapor flow during loading and unloading. • Model 1986SV mounts into a conventional 16-inch manhole with included spanner nut. • Flat.civacon. machined sealing surface for proper gasket mating and sealing. • Low-profile designs keep the vents below the overturn rail for better protection in a rollover situation. • Connects to a 3-1/2” I. • Ultra-low pressure drop saves time by maximizing air throughput and decreasing back pressure during loading. 20” Manhole T196SV . you are no longer restricted to the normal TTMA bolt pattern. This design is retro-fittable and has a new rotation feature.Vapor Recovery Vent.Vapor Recovery Vent. Locking Ring prevents additional leak paths from the Vapor System Ordering Specifications: T195SV . The presence of a locking ring prevents additional leak paths that were created by the bolt on feature of the previous 1985SV. The Civacon T195SV & T196SV Vapor Recovery Vents are designed and tested to take the punishment of the temperature range rated at -40ºF to 160ºF (-40C to 71C).com . The new design retrofits the current 1985SV and 1986SV. Seals have been improved to be more compatible with chemicals that could potentially come into contact with them.civacon. 16” Manhole PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. The locking ring allows more freedom for mounting the vent. T196SV T195SV Features: • • • • • • • • • Lightweight aluminum body Double Piston Seals Improved Seal Chemical Compatibility and Temperature Rating New Cap Design Added Exhaust Port to help vent close faster Improved Flow Rating and Pressure Drop Reduction New Rotation Features allows you to mount the vent from 0 .45º Retrofits current 1985SV design. MO 64150 • www.T195SV & T196SV Vapor Recovery Vent Civacon’s Vapor Recovery Vent has improved flow along with pressure drop reduction. A new cap design threads into the top of the vent allows for a better seal and corrosion free design. • Cold climate field tested and rated at -40°F . • Exclusive TSS™ triple seal system protects piston to deliver maximum reliability. • Cold climate field tested and rated at -40°F plus 100.com VA1050 .civacon. while reducing exposure to the environment. • Available in a variety of configurations for standard compatibility and easy installation. • No moving parts in the flow path for superior flow rates. minimal maintenance. with minimal maintenance. PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City.000 cycle testing assures real world reliability and maximum value. MO 64150 • www. • Valve opens fully every time for faster product deliver. • Valve opens fully every time for faster product delivery. VA6162 VA7162 Ordering Specifications Air Internal Valve VA5162 VA6162 VA7162 VA8162 90° Elbow/Victaulic/TFE-O-Sil® Seat 90° Elbow/Flanged/TFE-O-Sil® Seat Straight/Victaulic/TFE-O-Sil® Seat Straight/Flanged/TFE-O-Sil® Seat 3" Model Available VA1050 VA2050 90 Elbow/Victaulic/Viton GF Seat 90 Elbow/Flanged/Viton GF Seat • Pneumatic actuation can be “single acting” or “sequential” .Air Internal Valve Our Air Internal Valves set the standard for real world performance—maximum flow characteristics and the rugged reliability. faster drops and maximum profits —Matches the performance of the costly 6" valve. • Pneumatic override allows for the valve to be opened in the event of pressure loss. you expect from Civacon equipment. • Mounts to a standard 4" TTMA sump. plus 100.000 . cycle testing assures real world reliability and maximum value. Features • Unique integrated design moves the mounting of the piston inside tank creating less wear. • Slotted tank flange to ease installation. hard coated nose piece PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. minimize downtime and maximize profits. two-piece design. two-piece design. Its two-piece aluminum construction with a rotatable. poppet seal replaced with valve mounted on the tank • Lightweight with incredible strength • Stainless Steel internals for strength and durability • Conforms to API 1004 and EN13083 • Compatible with diesel. it’s easy to match specific bottom loading needs and situations to enhance operational performance. hard coated adaptor assures reliable service and a longer life. The Civacon 891 API bottom loading adaptor is precisely engineered and manufactured to match the standard loading coupler and to deliver superior value and performance. two-piece 891N design. hard coated nose piece API Adaptor without Handle API Adaptor non-openable. Features • High flow API adaptor with flat bottom for reduced product retention • Light weight aluminum handle comes standard on all Civacon API Heads • Super smooth lever action • Innovated design for high flow and reduced product retention • Precision manufactured for long dependable operation • Quick strip for fast service turnaround.API Tank Truck Adaptor Real World EngineeringIts two-piece aluminum construction with a rotatable.com . With the wide range of applicable options the 891 adaptor offers. two891A piece design. hard coated adaptor assures reliable service and a longer life. hard coated nose piece API Adaptor non-openable with sight 891NB glass. The one-piece heavy-duty poppet with an acetal resin bearing gives the 891 smoother opening characteristics. ethanol and methanol Ordering Specifications API Adaptor with Handle API Adaptor with Aluminum Handle. hard coated nose piece API Adaptor with Aluminum Handle and 891BA sight glass. MO 64150 • www.civacon. biodiesel. gasoline. Stainless steel hardware. The Model 610 (non-poppeted) and Model 611 (poppeted) series adaptors provide the compact installation size and ease of installation needed for tank truck installations where high loading rates of multiple compartments are not required. Both the “T” and “F” Model Series feature a dual position mounting pad for the Model 200 Air Interlock Valve. with or without a Bubble Sight-Glass.Vapor Recovery Adaptors Civacon has a full range of Vapor Recovery Adaptors for all installations that offers Real World Durability that Exceed Industry Standards. Model Series 610T & 611T (610T shown) Model Series 610F & 611F (611FB shown) • Model 633LVB Ordering Specifications 610T 611T-AL40-NPT 610F 610FB 611F0 611FB 633LVB 4” NPT without Poppet or Sight Glass 4” NPT with Poppet & no Sight Glass 4” TTMA without Poppet or Sight Glass 4” TTMA without Poppet & with Sight Glass 4” TTMA with Poppet & no Sight Glass 4” TTMA with Poppet & Sight Glass 4” TTMA. we have one to meet your exact needs. Features and Benefits • • • • Conforms to API RP 1004 and European EN13083 standards. The flanged “F” Models feature a standard 4-inch TTMA mounting flange. 3-inch vapor recovery piping on smaller tank trucks is easily accommodated with standard reducers (pipe or flanged). Civacon’s Vapor Recovery Adaptors are built to API Standards and offer a full range of features to meet all applications and installation. lowest backpressure vapor recovery connection available. The 633LVB Vapor Adaptor also features a Bubble Sight-Glass to clearly indicate to the operator if there is any condensed liquid vapor inside the adaptor and vapor recovery header. High-Flow. The threaded “T” Models feature a standard 4-inch NPT female thread and internal gasket. Bubble Sight-Glasses (“B” designation in part numbers) provided clear indication if any condensed liquid vapors are inside the adaptor. Available in 4-inch NPT threaded or TTMA flanged mounting styles. The “F” Model Series and Model 633LVH feature a ¼-inch NPT brass Drain Plug. The Model 633LVB uses the Model 201 Air Interlock Valve. The Model 633LVB is the highest flowing. MO 64150 • www. with Poppet & Sight Glass • • • • • • PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. Viton seals are gasoline and MTBE resistant.civacon.com . The 633LVB High-Flow design handles maximum loading and unloading rates. • Rigid mounting for extended valve life. for 633LVB Vapor Recovery Adaptor Vapor Recovery Adaptor with Air Interlock Valve Model 201 PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City.civacon. • Main shaft wiper seal will prevent contaminants from entering seal area.com . for API RP 1004 Tank Truck Air Interlock Valve. Pneumatic valve can be used in a number of different application for additional safety features. MO 64150 • www. • Compact design fits in all air valve locations. • Universal mounting fits all current API adaptors and vapor fittings. 3 way. Features and Benefits • Corrosion resistant nickel-plated aluminum body. 3 way.Air Interlock Valve Model 200 and 201 The Model 200 and 201 air interlock valves are installed on bottom loading adaptors and vapor recovery fittings to lock the brakes to prevent driveaways during loading. Air Interlock Valve Model 200 Air Interlock Valve Model 201 Ordering Specifications Air Interlock Valve: Model 200 and Model 201 200 201 Air Interlock Valve. utilize a special. • Pre-cast Hole in cap provides for Security Seal Tab. The black finish will not chip or peel. Even under the most extreme conditions. The Caps are lightweight.com .875 API Dust Cap Our Civacon 875 API Dust Caps offer Real World Durability that Exceed Industry Standards. but they also retain their shape even if dropped or mishandled. • Extends life and protects poppet face of API Head. • Each cap is tethered with a standard jacketed stainless steel cable. Features • Lightweight die-cast aluminum construction for maximum strength. the caps not only seal and hold pressure. corrosion resistant. Civacon 875 API Dust Caps are designed and tested to take the punishment of the long haul. • Ease of operation due to radial cam and lug design. and best of all.civacon. proprietary coating that makes them extremely durable. Ordering Specifications 875 API Dust Cap 875 API Dust Cap PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. • A one handed operation to install or remove cap. Requiring just a one handed operation. • Pressure Rated Cap — secondary seal. Civacon 875 API Dust Caps provide the durability—and more importantly—the pressure rated seal that you demand. • Dust cap meets API RP 1004 specification. MO 64150 • www. • Durable wide nitrile gasket creates pressure rated positive seal. positive connection to a standard 4" API RP1004 Loading Adaptor via a new Single-Cam Lever design. Features and Benefits • Fast. • New “Multi-Lip” Gasket provides multiple sealing surfaces against API Adaptor face. • Cold climate field tested and rated to -40 Degrees F (-40 Degrees C). 4" Male Outlet (876-AL40) Shown Ordering Specifications 876 Series Gravity Couplers 876-AL40 876-AL4030 4" Male Cam & Groove Outlet 3" Male Cam & Groove Outlet PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. this gravity coupler meets new world-wide requirements while offering the rugged reliability and minimal maintenance you’ve come to expect from Civacon equipment. safe and sure unloading of your products through the openable API Adaptor. • One-Handed operation to install or remove the coupler.com .876-Series Gravity Couplers NEW Model 876 Series Gravity Couplers • Maximum Performance • Minimum Wear • Maximum Safety The NEW Civacon Model 876 Series Gravity Couplers provide fast. • Standard Low-Swell Nitrile Gasket. • Cam Block “slides” down behind API lip at the top to minimize wear. Purpose-built for this application. • Industry Standard 3" & 4" Male Cam & Groove 3" & 4" Female Drop Hoses.civacon. • Drop adaptor is pressure tested & rated to 3 Bars (45 PSIG). MO 64150 • www. • 19” Stainless Steel Cable for strong securement. com Civacon’s 1711VL-AL30 3” Vapor Recovery Elbow • • The Best Choice! . MO 64150 • www.5 lbs.1711VL-AL30 3” Vapor Recovery Elbow VAPOR RECOVERY ELBOW PROBLEMS? • Too hard to couple? • Too many breaking parts? • Maintenance headaches? HAS THE SOLUTION! Switch to our 1711VL-AL30 3” Vapor Recovery Elbow Features: • • • • Solid design for increased durability Reduced coupling effort 5 degree angled outlet Easy maintenance with no special tools required 13 1/8” height (16 3/4” overall height) Lightweight 11.civacon. PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. Our new ROMLink™ wiring system eliminates the slow.1061 www.741. with color-coded simplicity. Your drivers will thank you! Overfill Detection System Available for all standard configurations of petroleum tankers Connect with Civacon.5657 • Fax: 816. too! • Easy for the repair shop to retrofit. Hassle-Free Way to Get Connected… and Stay Connected. • Simple and quick for the OEM to install. Saves • Reliable in any environment – high their time and your money “chasing a performance cabling with pressure problem” in old wiring. strip & crimp method of wiring. Makes Just mount. testing a breeze.Overfill System Wiring Innovation for Petroleum Tankers by The Old Way The New Way New I n t r o d u c i n g Only From Civacon The Fast.” guard against water and corrosion. Easy. • Always the right connection. and at times unreliable cut.526. MO • 64150 Phone: 888. Replace it with Plug-N-Load™ simplicity. plug & test.com .civacon. To learn more call 888-526-5657 4304 Mattox Road • Kansas City. over-molded “best-in-class” triple • Keeps your tank in service longer and sealed connectors and splices that getting that “green light at the rack. messy. OEM’s. Before After Features and Benefits • • • • • • Crimp Free Installation No Special Tools or Training Required Fits All Compartment Layout Configurations Can be added to existing trucks with overfill systems Completely Sealed harness system that will last in any environment Components color coded for easy identification PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. Repair Shops and End Users have been frustrated by the way in which electronics and other components are connected together in the system. Since the introduction of overfill electronics on petroleum and other product hauling tankers. the longevity of the system is compromised. Unless the crimps are installed with absolute precision. but eliminates them. May 2009 Civacon’s retrofit kit.civacon. Civacon has developed the ROMLink™ “PLUGN-LOAD” System. The Civacon ROMLink™ “PLUG-N-LOAD” System represents a major revolution in the Overfill Detection World.ROMLink™ “Plug-N-Load” System Rev. A. This system not only improves trouble points. The ROMLink™ gives you a hassle free installation which allows you to “Plug-N-Load”. In the desire to eliminate this frustrating cycle.com . is a link to a fast installation and worry free future. Installers. MO 64150 • www. broken or corroded connections. Its flexible 2-wire optic sensing system interfaces with optic.ROM II Overfill Detection System Monitor Overfill Detection Engineered and Manufactured to Handle Real World Demands Companies involved in the transportation and handling of hazardous bulk commodities rely on real world safeguarding against costly overfills every day and they rely on Civacon to provide it. built-in diagnostics differentiate between non-operating sensors. • Automatically monitors and continuously checks for single-point system failures more than 90 times per second. The ROM II continuously checks for any single-point system failures more than 90 times per second. thermistor or float-type rack monitors.com . The ROM™ II Overfill Detection System is manufactured to deliver years of worry-free performance under the most rigorous conditions. Ordering Specifications Retained—Overfill On-Truck Monitoring System 3202-3202 3252-3252 3252 Rug-3252 1-6 Compartment onboard ROM II Monitor. brake interlock.civacon. • Three auxiliary inputs for vapor collection. • Socket status lights to confirm proper “connection-tothe-rack” signals. thermistor or float-type rack monitors. • Advanced 2-wire optic sensing system interfaces with optic. • Patented diagnostics differentiate between nonoperating sensors. Unique patented. broken or corroded connections. MO 64150 • www. Indicator lights Replacement Onboard ROMII Monitor Replacement Onboard ROM Monitor Upgrade Kit (from ROM to ROMII) PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. pressure sensors or other add-ons. trouble-free use with all Rack Monitors. • Easy adjustable shaft when shorter length is necessary. • Instant permissive signal (no warm-up time). with 2" NPT Housing. (replaces 1050-1050) Replacement 2-Wire Optic ROM Overfill Sensor. 7'' Shaft Length. 7'' Shaft Length Replacement 2-Wire Quick Start™ (Thermo-Optic) Sensor. MO 64150 • www. with 2" NPT Housing. • Intrinsically safe. No Housing (replaces 1650-1650) Optic Retain Bottom Sensor with Bottom In-Line Housing and Weld Coupling 1051-007 Optic Retain Bottom Sensor w/ weld coupling 1351-007 1551-007 1651-007 1000R Sensors also available in other lengths upon request. Groups C and D hazardous locations. • Withstands steam cleaning of the tank. 5-Wire Optic Sensor 2-Wire Optic Sensor Ordering Specifications Optic Sensors 1110-1110 1300-1300 Adjustable 5-Wire Optic Sensor. • Continuous self checking system operation. 7'' Shaft Length.civacon. No Housing (replaces 1350-1350) Adjustable 2-Wire Quick Start™ (Thermo-Optic) Sensor. with 2'' NPT Housing. They are instantly permissive and specially designed for safe. Features and Benefits • Conforms to API RP 1004 and EN13922 standards. 7'' Shaft Length.com . Division II. 7'' Shaft Length. • UL approved for use in Class I.Optic Sensors Optic Sensors are designed for overfill detection of liquid petroleum products. 7'' Shaft Length Replacement 5-Wire Optic Sensor. • ATEX approved for Zone 0 hazardous locations II 1 G EEx ia II B T4. PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. No Housing Adjustable 2-Wire Optic ROM Overfill Top Sensor. MO 64150 • www. When properly installed. an overfill prevention system provides for automatic shutoff of product flow at a predetermined liquid level and warns of an impending overflow condition. • Expanded wire holes for ease of wire/ wire pin installation. • Color coded for easy identification.com . • Stainless steel hardware.civacon. durable. low cost caps with raised surfaces for better grip. Features • Electrochemical hardcoat finish for long wear.Single API Socket Vehicle-mounted Sockets connect optic. Ordering Specifications Single API Socket 4100-4100 4201-4201 4300-4300 4401-4401 4500-4500 4150-4150 4450-4450 API Pattern Socket (Button) For Optic Output: Blue Nameplate Scully Pattern Socket (Button) For Optic Output: Blue Nameplate J560 Pattern Socket (Pin) For Optic Output: Blue Nameplate API Pattern Socket (Button) For Thermistor Output: Green Nameplate J560 Pattern Socket (Pin) For Thermistor Output: Green Nameplate Replacement Cap and Cable Assembly For Models 4100-4201: Blue Replacement Cap and Cable Assembly For Model 4401: Green PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. • Stainless steel contact pins. Thermister or Float type level sensors on trailers and truck tanks to compatible control monitor plugs installed at loading terminals. • Lightweight. • Pin connectors included with all shipments. stainless steel hardware & electrical contacts. and unique moisture evacuation enclosure provide corrosion resistance. • Interfaces with either optic or thermistor control monitoring plugs. • API Standard 3 J-slot optic (blue) and 4 J-slot thermistor (green) connections interface with all mating rack monitor plugs.civacon. • Durable. • Powder coated housing. Its two API-compatible sockets allow it to interface with any optic or thermistor control monitor plugs located at the loading terminal. • Color-coded caps make matching corresponding color-coded control monitoring plugs a snap. When used in conjunction with any truck overfill monitoring system. the name you trust for quality overfill prevention system technology. The Real-World Reliability of Civacon Civacon. tested and ready for installation – long hours of wiring and troubleshooting are eliminated. the Dual Face Socket provides a solid electrical link to send the pump shut off signal in case of an impending overflow condition. introduces the Dual Face Socket Assembly. MO 64150 • www. saving you time and money. Features • Pre-wired.com .Dual API Sockets The Convenience of Dual API Sockets. Ordering Specifications Overfill Prevention Dual Sockets 4820L 4820R C40151-THERM C40151A-OPTIC Cable out of the left side Cable out of the right side Replacement thermistor faceplate Replacement optic faceplate PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. hard coat annodized J-slot wear rings can easily and individually be replaced. civacon. The Civacon Model GS1000 SAF-T Ground Bolt Kit comes with all of the hardware needed to provide a secure. Features and Benefits • • • • • • Strong.com . it MUST be securely fastened to the tanker chassis. 5-1/2 foot (165cm) Wire. and fully compatible with all Loading Rack Monitors that require this type of device. Ordering Specifications GS1000 SAF-T Ground Bolt Kit PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. Stainless Steel Construction. and wired to Pin No. The Civacon Model GS1000 SAF-T Ground Bolt is a direct replacement of other similar Ground Bolts. MO 64150 • www. Two Internal-Tooth Stainless Steel Lockwashers. Long.Model GS1000 – SAF-T Ground Bolt Kit The Civacon Model GS1000 SAF-T Ground Bolt Kit offers the safety. The Civacon Model GS1000 SAF-T Ground Bolt Kit includes our Ground Verification Bolt for use on Tankers that load at Terminals where the Loading Rack Monitor requires a special modified signal as part of their ground verification operation. compatibility and value you expect. 9 of the Overfill Detection Sockets) to provide proper ground verification. trouble-free installation on any tanker configuration. Corrosion-resistant Strain Relief Fitting. For proper operation. Two Electrical Terminals to fit all Socket Styles. Sturdy Round Label to identify the Ground Bolt and cover and protect area around it. world-class engineering. only Civacon has the global scope and the world-class resources capable of delivering its promise of real-world solutions to our customers. including the institution of the Oracle ERP system to better manage our customer and vendor transactions. First-Class Service and Support Every day. Of course we do have dedicated. we invest even more heavily in our people. sets the standard for performance—safeguarding against costly spills. It's a personal commitment to customer satisfaction.civacon. people are more important. CAD design environments. Finite Element Analysis (FEA) and rapid prototyping technology all enable us to react quickly and precisely to market feedback.Civacon – World-Class Technology. MO 64150 • www. We actively seek out industry influencers. not companies. at Civacon. Then we marry this market data with our scaleable engineering and production resources. Civacon takes its mission seriously. Because it's not just about being first to the market. while delivering operating efficiencies over the road and at the fueling terminal. and maybe more so. And while technology is important to this realization. held by every one of our employees. at every level–this fundamental drives our business. Innovative technology As the world's leading provider of cargo tank product safety components and technology. Innovation comes as much. Civacon’s mission of providing effective solutions for companies involved in the transportation and handling of hazardous bulk commodities is put to the test. we must consistently deliver real solutions." But to deliver tomorrow's technology. Why? Because ultimately business is conducted on a human level. With so much at stake. Technology you can trust. people you can depend on To earn and keep your trust. between people. Which might be why Civacon holds numerous patents for cargo tank component systems–more than any other company in the industry. we continuously strive to advance the meaning of "systems solutions. quality control labs and testing capabilities. We're ISO 9001 certified and our advanced manufacturing processes. and future generations. that makes Civacon the brand you can count on. from an organization's ability to "hear" what the marketplace wants. So while we've invested millions of dollars in technological resources and capital improvements. around the world. will live in. Here again. Civacon equipment. So. we listen closely to our customers. we don't simply rely on engineering expertise or manufacturing might. today and tomorrow. To meet this challenge. We help to shape and drive the industry. PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 4304 Mattox Road • Kansas City. overfills and fugitive vapor emissions. our goal is never to be first with new technology–it's to be first with real-world solutions. it's about being the best. today.com . Our safety components and systems help protect the very environment we. Throughout the world.O. Netherlands Telephone: +31 252 660 300 Fax: +31 252 687 258 www. Whether your need is in the chemical plant.com OPW FLUID TRANSFER GROUP SOUTH AMERICA Rua Manuel Augusto de Alvarenga.. loading.opwftg. Europe. +1 513-696-1798 . chlor-alkali products. IL 60077 USA Telephone: +1 847 677 0333 Fax: +1 847 677 0138 www. 2nd Floor.suresealinc.OPW Fluid Transfer Group (OPWFTG). Suntime International Mansion 450 Fushan Road. OPWFTG companies are hard at work ensuring the safe processing. performance and peace-of-mind assurance in the most rigorous and demanding applications.opwftg.com.civacon. Shanghai. Mumbai – 400 059 Tel: +91 22 2851 7296. Marol Andheri (E). Ltd. OPWFTG has manufacturing plants in North America. is your concern. profitable handling of hazardous liquids and dry bulk commodities such as gasoline and diesel. EXPERT SOLUTIONS FOR THE SAFE HANDLING & TRANSPORTING OF HAZARDOUS BULK PRODUCTS Applications • • • • • • • • • • Processing Bellow Sealed Valves Sample Valves Lined Ball Valves Lined Butterfly Valves Industrial Valves ISO Rings Sight Flow Indicators Globe Valves Swivels Dry Disconnects • • • • • • Load Loading Arms Couplers Rack Monitors Dry Disconnects API Coupler Swivels Transporting Cargo Tanks • Manholes • Vapor Vents • Electronics • Internal Valves • API Adaptors • Sealed Parcel • Pneumatic Controls • Manifold Systems Rail Tank Cars • Pressure Relief Valves • Plug Valves • Ball Valves • Level Measurement • Autoloks • Kamvaloks • Dryloks • Rupture Disc Devices • Angle Valves • • • • • Unload Drylok Couplers Adaptors Delivery Elbows Vapor Recovery Elbows Swivels • • • • • • • Gasoline Ethanol Alcohols Fuel Oil LPG Diesel Biodiesel CHEMICALS • • • • Chlorine Acids & Bases Amines Anhydrous Ammonia • Propylene • Butadiene • Hazardous Liquids • • • • • • • • • • • • • • • • Bellow Sealed Valves Sample Valves Lined Ball Valves Lined Butterfly Valves Industrial Valves ISO Rings Sight Flow Indicators Globe Valves Swivels Dry Disconnects Quick Disconnects Epsilon Industrial Valves Sight Flow Indicators Butterfly Valves Swivels • • • • • • • • • Loading Arms Autoloks Kamvaloks Dryloks Loading Manholes Valves Actuators Swivels Epsilon Cargo Tanks • Manholes • Vapor Vents • Electronics • Internal Valves • Sealed Parcel • Epsilon Rail Tank Cars • Safety Valves • Plug Valves • Ball Valves • Level Measurement • Autoloks • Kamvaloks • Dryloks • Rupture Disc Devices • Angle Valves • Epsilon • • • • • • • • • Loading Arms Autoloks Kamvaloks Dryloks Valves Actuators Safety Breakaways Swivels Epsilon Chemical & Industrial Processing Market Unit • Food Processing • Chemical Plants • Petroleum Loading Stations • Steel Processing. China 200122 Tel: +011 86 21 5830 7595 Fax: +011 86 21 5830 7535 Fax. 155 São Paulo. OPWFTG systems set the standard for safety. flour and starch. cargo tanks or dry-bulk trailers. trust OPWFTG. chlorine. is comprised of market-leading operating companies.com 11172 State Highway O Mineral Point.opwftg. MO 63660 USA Telephone: +1 573 438 5000 Fax: +1 573 438 4853 www. P. MO 64150 USA Telephone: +1 816 741 6600 Fax: +1 816 741 1061 www. transporting and unloading of hazardous bulk products and safeguarding against costly petroleum and chemical spills. and sales offices in Singapore. OH 45036 USA Telephone: +1 513 696 1500 Fax: +1 513 932 9845 www. and China. In addition to these companies.. acids. Suite 203 Mason. Box 32. 91 22 2851 7355 Fax: +91 22 2851 7333 World Headquarters Boekweitstraat 1. 2150 AA Nieuw-Vennep. Pulp & Paper • Waste Water Treatment • Pharmaceutical • Breweries • High-Purity Liquids • Ethanol Processing • Biodiesel Processing Rail Market Unit • Pressure & General Purpose Rail Tank Cars • Dry Bulk Rail Cars • Ethanol Rail Tank Cars • Diesel • Biodiesel Cargo Tank Market Unit • Gasoline & Diesel • Dry Bulk • Ethanol • Biodiesel PETROLEUM DRY BULK • Cement • Flour/Starch • Pharmaceuticals • • • • Loading Arms Aerators Hatch Covers Swivels Cargo Tanks • Manholes • Check Valves • Hopper Tees • Butterfly Valves • Aerators • Weld Rings Rail Cars • Manholes • Hatches • Access Ports • Check Valves • Hopper Tees • Butterfly Valves • Aerators • Pressure Vacuum Valves • • • • • • Aerators Butterfly Valves Tank Hatches Pressure Relief Vacuum Relief Temperature Monitoring INDUSTRIAL/GENERAL • • • • • • • Food Processing Pharmaceuticals Waste Water High-Purity Liquids Breweries Pulp and Paper Steel Processing • • • • • • • • • Lined Ball Valves Lined Butterfly Valves Sample Systems Sight Flow Indicators ISO Rings Dry Disconnects Swivels Quick Disconnects High-Performance Butterfly Valves • Epsilon • • • • • • • • Loading Arms Couplers Rack Monitors Swivels Dry Disconnects Quick Disconnects Butterfly Valves Epsilon Cargo Tanks • Manholes • Vapor Vents • Electronics • Weld Rings • Hopper Tees • Pneumatic Controls • Sealed Parcel • Dry Disconnets • Epsilon Rail Tank Cars • Safety Valves • Plug Valves • Ball Valves • Level Measurement • Autoloks • Kamvaloks • Dryloks • Rupture Disc Devices • Angle Valves • Epsilon • • • • • • • • Loading Arms Couplers Rack Monitors Swivels Dry Disconnects Quick Disconnects Butterfly Valves Epsilon 2726 Henkle Drive Lebanon. +1 513-204-5770 www. Brazil CEP 04402-050 Telephone: +55 11 5564 6466 Fax: +55 11 5679 7960 www.nl OPW FLUID TRANSFER GROUP CHINA Suite 25 B.net 4304 Mattox Road Kansas City. LPG. tank overfills and fugitive vapor emissions. Est. Ohio 45040 USA Tel. São Paulo. each dedicated to designing. Road. If the safe. part of Dover Corporation (NYSE:DOV). manufacturing and distributing world-class solutions for the safe handling and transporting of hazardous bulk products.com OPW FLUID TRANSFER DIVISION INDIA 36 Marol Co-op. or outfitting a fleet of rail tank cars. at the terminal loading rack. M. Brazil and India. cement. among others.V. Ind.br/ OPW FLUID TRANSFER GROUP ASIA PACIFIC Telephone: +65 9679 1762 7733 Gross Point Road Skokie.com ftgbiod-1/08 • 0M 4680 Parkway Dr.midlandmfg.opw-es.