Chiller Midea

March 21, 2018 | Author: Moraru Marius | Category: Air Conditioning, Heat Exchanger, Hvac, Heating, Ventilating, And Air Conditioning, Thermodynamics


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Midea Commercial Air ConditionerR410A Air-cooled Modular Chiller Unit 50Hz Technical Service Manual R410A For Normal Ambient Temperature Use HEAT PUMP TYPE 380-415V, 50Hz, 3N R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Content 1 General information ................................................................................ 1 2. Features ................................................................................................... 3 3. Specification ........................................................................................... 7 4 Dimension .............................................................................................. 21 5 Refrigeration system drawing .............................................................. 33 6. Piping diagram ...................................................................................... 36 7 Wiring diagrams..................................................................................... 42 8 Electric characteristics ......................................................................... 62 9 Capacity tables ...................................................................................... 64 10 Exploded view ...................................................................................... 80 11 Troubleshooting ................................................................................. 110 12 Installation .......................................................................................... 133 13 Commissioning .................................................................................. 160 14 Maintenance ....................................................................................... 162 15 Control system .................................................................................. 166 Appendix ................................................................................................. 257 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 1 General information 1.1Nomenclature M G C T SL -F 30 W/R N1 Refrigerant type N1:R410A Omit for R22 Power Supply R: 380~415V, 50Hz, 3Ph D: 220V, 60Hz, 3Ph Air cooled type Rated cooling capacity (kW) The special function code D: Digital scroll F: Fixed scroll The special function code S: Hydraulic module L: Low temperature cooling Omit for T1 condition T: T3 condition The heat exchanger type B: Shell and tube or double pipe C: Double pipe Light chiller system Midea 1.2 Product schedule No Model Power supply Heat exchanger type Maximum combinations Maximum capacity(kW) Wired controller 1 MGB-F25W/RN1 380~415V/3ph/50Hz Double pipe 16 400 KJR-08B/BE 2 MGB-D25W/RN1 380~415V/3ph/50Hz Double pipe 16 400 KJR-08B/BE 3 MGB-F30W/RN1 380~415V/3ph/50Hz Double pipe 16 480 KJR-08B/BE 4 MGB-D30W/RN1 380~415V/3ph/50Hz Double pipe 16 480 KJR-08B/BE 5 MGCSL-F30W/RN1 380~415V/3ph/50Hz Double pipe 1 30 KJR-120A/MBE 6 MGCSL-D30W/RN1 380~415V/3ph/50Hz Double pipe 1 30 KJR-120A/MBE 7 MGB-F55W/RN1 380~400V/3ph/50Hz Shell and tube 16 880 KJR-08B/BE 8 MGB-F60W/RN1 380~400V/3ph/50Hz Shell and tube 16 960 KJR-08B/BE 9 MGB-F65W/RN1 380~400V/3ph/50Hz Shell and tube 16 1040 KJR-08B/BE 10 MGB-D65W/RN1 380~415V/3ph/50Hz Shell and tube 16 1040 KJR-120A/MBE 11 MGBL-F65W/RN1 380~400V/3ph/50Hz Shell and tube 16 1040 KJR-120A/MBE 12 MGBL-D65W/RN1 380~415V/3ph/50Hz Shell and tube 16 1040 KJR-120A/MBE 13 MGB-F130W/RN1 380~400V/3ph/50Hz Shell and tube 8 1040 KJR-08B/BE 14 MGBL-F130W/RN1 380~400V/3ph/50Hz Shell and tube 8 1040 KJR-120A/MBE 15 MGB-F200W/RN1 380~400V/3ph/50Hz Shell and tube 5 1000 KJR-08B/BE 16 MGBT-F250W/RN1 380~400V/3ph/50Hz Shell and tube 8 2000 KJR-120A/MBE 1 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 1.3 External appearance: MGCSL-F30W/RN1 MGCSL-D30W/RN1 MGB-F55W/RN1 MGB-F60W/RN1 MGB-F65W/RN1 MGB-D65W/RN1 MGBL-F65W/RN1 MGBL-D65W/RN1 MGB-F200W/RN1 2 MGB-F25W/RN1 MGB-D25W/RN1 MGB-F30W/RN1 MGB-D30W/RN1 MGB-F130W/RN1 MGBL-F130W/RN1 MGBT-F250W/RN1 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 2. Features 1). Low ambient temperature cooling function (Available for MGCSL-F(D)30W/RN1, MGBL-F(D)65W/RN1, MGBL-F130W/RN1) The ambient temperature is down to -10℃ in cooling mode, and heating down to -10˚C ambient by added one board. Wide ambient temperature range are optional by adjustable address between different conditions to meet different requirements. Mode Cooling Ambient temp. Normally(S8 address OFF) 10~46℃ Low temp. (S8 address ON) -10~46℃ Heating -10~21℃ 2). Wide range of outlet water temperature (For the module with KJR-120A/MBE) Cooling: 5~17˚C (Set in factory), 0~17˚C can be available by switch the S5 on PCB, the antifreeze must be put into pipeline. Heating: 40~50˚C (Set in factory), 22~50˚C can be available by switch the address. Mode Cooling(S5 address) Heating(S4 address) Outlet water temp. Normally(OFF) 5~17℃ Low water temp.(ON) 0~17℃ Normally(OFF) Low water temp. (ON) 40~50℃ 22~50℃ 3).Built-in hydraulic module (Available for MGCSL-F(D)30W/RN1) The unit built-in hydraulic module to simplified installation, save space and outstanding appearance, simultaneous effectively reduce installation costs and covering area. 4).Humanized remote control (For the module with KJR-120A/MBE) S7 address on PCB should be switched to ON to realize remote control, which including remote ON/OFF, remote heating and cooling mode selection, remote alarm. The customer can simply and conveniently control the chiller and acquire the running information on real time in door. 5)Digital scroll technique,new type modular air-cooled chiller system. Capacity output is controlled depending on controlling compressor to on/off in traditional modular air-cooled chiller system control. The precision of the control mode is not very good, and the compressor is frequently on and off, which is very bad for the compressor‟s life. 3 the scope is widest in industry.Modular design. Water outlet temp.30. The unit can be combined max16 separate module(25.55. All the units can be connected together with a wired controller in series type. Max 8 modules 250kW 250kW 2000kW 7). which is inconceivably designed with digital scroll compressor and constant scroll compressor parallel connection. the system can accurately adjust cooling and heating capacity output basing on actual requirement of the indoor room. Easy connection between main unit and slave units. Brazed refrigerant connections for increased leak-tightness.meanwhile every separate module can be operated as main unit. also each module can be a slave unit with modules combination. more convenient for design and installation.  Chlorine-free and environmental friendly refrigerant.5%-100%. zero ozone depletion potential. (%) 100 (100%)ON 75 50 25 (0%)OFF 0 Capacity output of traditional air-cooled modular chiller system Capacity output 1. (Just for master unit) Total water outlet temp. (Just for master unit) Three-core shielding twisted pair Water outlet temp.Environmental care Ecological R410A refrigerant.30. Electronic expansion valve allows operation at lower condensing pressure. more convenient for design and installation.60 and 65kW module. less refrigerant required. The system can achieve linear capacity output within 0.60. 9) Economical operation New design adopts electronic expansion valve precise refrigerant control in wider range. Total water outlet temp. the indoor temperature more uniform. Total water outlet temp. 4 .R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Digital scroll modular air-cooled chiller system breaks traditional design. 1 main unit and 7 slave units for 130kW module.  Leak-tight refrigerant circuit.2 60 120 180 240 Capacity output of digital modular air-cooled chiller system 6).  High density refrigerant. which can make more units to connect together. making the system more stable output.The maximum combination of the system consists of 1 main unit and 15 slave units for 25. and enhance human comfortable.65kW module) or 8 module(250kW module). Water outlet temp. The unit adopts modular design. 1 main unit and 4 slave units for 200kW module,1 main unit and 7 slave units for 250kW module. Using three-core shielded twisted wire as communication wire. adjustment can be made fast linear response. flexible combination. (Just for master unit) Three-core shielding twisted pair Wired controller 8). When the system operates at the part-load.Cooling(heating) capacity can be increased step by step by 5kW per each time within 25kW-2000kW. therefore.55.  When the master unit fails. the lightest single module only has 380kg.  ( Except PE. P9 protection happens) PE:Low temperature protection of evaporator. to make the system more safe and reliable. When unit is under protection  If master unit‟s protection happens. Master Slave Master Slave 12). this unit will stop but the others will keep running.200kW and 250kW modules adopt shell and tube heat exchanger. 13). any of the slave one can be set as the master unit by manual setting.Strong micro-computer intelligent control and monitor function Optimizing the design of system and using varieties of protection devices.Backup function When unit is failed. The system adopts double pipe. not only greatly enhanced the transfer performance. all the units will stop. Double pipe heat exchanger Shell and tube heat exchanger 5 .Compact structure Air cooled modular chiller structure are compact. this unit will stop but the others will keep running. Super reliability System will be more reliable with new type efficient heat exchanger.  If slave unit‟s protection happens. but also reduce the unit weight. light weight.  If master unit fails.  If one slave unit fails. shell and tube heat exchanger.130kW.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 10). P9:Outlet and inlet water temperature difference protection. 11). Evaporator of 25kW and 30kW module adopt double pipe heat exchanger , evaporator of 65kW . this unit will stop but the others will keep running. MGBL-F(D)65W/RN1. Water outlet temp.MGBL-F130W/RN1 The module with KJR-08B/BE 45˚C ~50˚C (45˚C is default) -10˚C ~21˚C 22˚C ~50˚C The module with KJR-120A/MBE Ambient temp. Applicable temperature range Mode Ambient temperature range Water outlet temperature range Application module 5˚C ~17˚C (7˚C is default) 0~17˚C(Less than 5˚C must add antifreeze) The module with KJR-08B/BE 10˚C ~46˚C -10˚C ~46˚C 5˚C ~17˚C Cooling Heating The module with KJR-120A/MBE Available for MGCSL-F(D)30W/RN1. range -10 ˚C Cooling range 10 ˚C -10 ˚C -15 ˚C -10 ˚C -5 ˚C Heating range 0 ˚C 5 ˚C 46 ˚C Cooling range 46 ˚C 21 ˚C 10 ˚C 15 ˚C 20 ˚C 25 ˚C 30˚C 35 ˚C 40 ˚C 45 ˚C 50 ˚C Chilled outlet water temperature can be adjusted by wired controller according to customer‟s demand. range 0 ˚C 5 ˚C 0 ˚C 6 5 ˚C 17 ˚C Cooling range Cooling range 17 ˚C 17 ˚C 22 ˚C 45 ˚C 50 ˚C 45 ˚C Heating range 50 ˚C 22 ˚C Heating range 50 ˚C .R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 14). 4 5.2 Net(D×H×W) Dimension Packing(D×H×W) 7 .4×33.3 10.6×73.8 Heating rated current A 14.2 1 Flexible joint mm 1514×1865×841 inch 59. Input consumption kW 12.1 mm 1590×2065×995 inch 62.5 32 Cooling Capacity Btu/h Heating Capacity kW Power supply V/Ph/Hz 380-415/3/50 Manual switch A 50 Fuse A 36 Power supply Type Quantity Scroll (Fixed speed) Pieces 2 Model ZP67KCE-TFD-522 Brand Copeland Compressor Capacity W 16200 Input W 5200 Rate current(RLA) A 9. Specification Model kW MGB-F25W/RN1 MGB-F30W/RN1 28 30 95.6 Max.3×39.6 16.2 9. pressure MPa Water pipe connection type 4.3 Heating kW 9.6×81.0 Cooling rated current A 14. Current A 21.8 Type Refrigerant Weight R410a kg 3.500 102.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 3.1 Locked rotor Amp(LRA) A 74 Cooling kW 9.3 16 Power input Max.67 Type Evaporator (Water side) Double pipe Water resistance loss kPa 60 Water inlet/outlet pipeline inside diameter mm DN40 inch 1-1/2” 3 Water flow m /h Max.5×2 Refrigerant control EXV Type Condenser (Air side) Quantity of fan motor Fin-coil Pieces 3 1 3 Air flow ×10 m /h Fan motor input kW 12 0.300 29. All the above data is measured base on the following working condition: 1. 7℃ DB/6℃ WB.086m2·℃/kW. chilled water inlet/outlet: 12℃ / 7℃. 6) Protection for compressor over current. 8 . 10) Water flow cut-off protection. Heating mode: water side fouling factor: 0. Control type Wired controller 1) Protection for over-high discharge pressure. 2) Protection for over-low suction pressure. Connection wire Signal wire 400 2 mm ×No. Safety protection device 7) Protection for compressor overload. Cooling mode: water side fouling factor: 0. 9) Compressor discharge temperature protection. 11) Sensor malfunction protection. warm water inlet/outlet: 40℃ / 45℃. and outdoor ambient temp. 8) Outlet and inlet water temperature difference protection. 5) Anti-freezing protection in Winter. Noise level(semi-anechoic ) dB(A) 65 Operation water temp ℃ Cooling:5~17 Heating:45~50 Ambient temp ℃ Cooling:10~46 Heating:-10~21 Note: Please refer to the water flow volume in the above table strictly to design and install. 35℃ DB. and outdoor ambient temp. 4) Anti-freezing protection in cooling mode.75×3-core mm ×No. 12) Low-temperature protection of shell and tube heat exchanger. 3) Power supply phase sequence protection. 2.086m2·℃/kW.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Net weight kg Operation weight kg 380 Weight Power wire 10×4+10×1 2 0. 500 102.5 Type Refrigerant Weight R410a kg 3.3 Locked rotor Amp(LRA) A 74+74 Cooling kW 9.3×39.6 16.6×81.1 mm 1590×2065×995 inch 62. Wired controller 9 . Input consumption kW 12.0 Cooling rated current A 14.6×73.2 9.5 32 380-415/3/50 50 36 Type Quantity MGB-D25W/RN1 Fixed Speed Scroll + Digital Scroll Pieces 1+1 Model ZP67KCE-TFD-522+ ZPD67KCE-TFD-532 Brand Copeland Capacity W 16200+16200 Input W 5200+5260 Rate current(RLA) A 9.1+9.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Model kW Cooling Capacity Btu/h Heating Capacity kW Power supply V/Ph/Hz Power supply Manual switch A Fuse A Compressor Power input MGB-D30W/RN1 28 30 95. Current A 21. pressure MPa Water pipe connection type Net(D×H×W) Dimension Packing(D×H×W) Weight Connection wire Control type 1 mm 1514×1865×841 inch 59.2 Flexible joint Net weight Power wire 4.4×33.5×2 Refrigerant control EXV Type Condenser (Air side) Quantity of fan motor Fin-coil Pieces 3 1 3 Air flow ×10 m /h Fan motor input kW 12 0. mm ×No.75×3-core mm ×No.67 Type Evaporator (Water side) Double-pipe heat exchanger Water resistance loss kPa 60 Water inlet/outlet pipeline inside diameter mm DN40 inch 1-1/2” 3 Water flow m /h Max.4 400 2 10×4+10×1 2 0.3 10.2 380 kg Operation weight kg Signal wire 5.5 Max.3 16 Max.8 Heating rated current A 14.300 29.3 Heating kW 9. 65 Noise level(semi-anechoic ) dB(A) Operation water temp ℃ Cooling:5~17 Heating:45~50 Ambient temp ℃ Cooling:10~46 Heating:-10~21 Note: Please refer to the water flow volume in the above table strictly to design and install.086m2·℃/kW. 2. Heating mode: water side fouling factor: 0. 7) Protection for compressor overload. 4) Anti-freezing protection in cooling mode. and outdoor ambient temp. 3) Power supply phase sequence protection. 11) Sensor malfunction protection. 7℃ DB/6℃ WB. 35℃ DB. chilled water inlet/outlet: 12℃ / 7℃. and outdoor ambient temp. 6) Protection for compressor over current. 9) Compressor discharge temperature protection. 10 . 10) Water flow cut-off protection. warm water inlet/outlet: 40℃ / 45℃. Cooling mode: water side fouling factor: 0. 2) Protection for over-low suction pressure. 5) Anti-freezing protection in Winter.086m2·℃/kW. Safety protection device 8) Outlet and inlet water temperature difference protection.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 1) Protection for over-high discharge pressure. All the above data is measured base on the following working condition: 1. 12) Low-temperature protection of shell and tube heat exchanger. mm ×No.5 Type Refrigerant Weight R410A kg 3.6×73. Pressure MPa Water pipe connection type Net(D×H×W) Dimension Packing(D×H×W) Weight Connection wire Control type 1 mm 1514×1865×841 inch 59.4 Max.5×2 Refrigerant control EXV Type Condenser (Air side) Quantity of fan motor Fin-coil Pieces 3 1 3 Air flow ×10 m /h Fan motor input kW 12 0.3×39.3 Heating kW 9.2 Flexible joint Net weight Power wire 5.6×81. Input consumption kW 13. Wired controller 11 .2 450 2 10×4+6×1 2 0.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Model kW Cooling Capacity Btu/h Heating Capacity kW Power supply V/Ph/Hz Power supply Manual switch A Fuse A Power input 30 30 102.75×3-core with shielding mm ×No.300 102.4×33.300 32 32 380-415/3/50 36 Pieces Model Compressor MGCSL-D30W/RN1 50 Type Quantity MGCSL-F30W/RN1 Fixed speed Digital Scroll + Fixed speed 1+1 1+1 ZP67KCE-TFD-522 ZPD67KCE-TFD-532/ ZP67KCE-TFD-522 Brand Copeland Capacity W 16200 Input W 5200 Rate current(RLA) A 9.8 9.2 430 kg Operation weight kg Signal wire 5.55 Type Evaporator (Water side) Double-pipe Water resistance loss kPa / Water inlet/outlet pipeline inside diameter mm DN40 inch 1-1/2” 3 Water flow m /h Max.1 mm 1590×2065×995 inch 62.3 16.1 Locked rotor Amp(LRA) A 74 Cooling kW Cooling rated current 10 10 A 16.8 Heating rated current A 16 16 Max. Current A 22. 2) Protection for over-low suction pressure. 9) Compressor discharge temperature protection. 35℃ DB. and outdoor ambient temp. 5) Anti-freezing protection in Winter. 12 .086m ·℃/kW. 8) Outlet and inlet water temperature difference Safety protection device protection. 2. 7℃ DB/6℃ WB. 12) Low ambient temperature drive-up protection 13) Low temperature protection of shell and tube heat exchanger. chilled water inlet/outlet: 12℃ / 7℃. 4) Anti-freezing protection in cooling mode. 10) Water flow cut-off protection. warm water inlet/outlet: 40℃ / 45℃. 7) Protection for compressor overload. 3) Power supply phase sequence protection.086m2·℃/kW.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 1) Protection for over-high discharge pressure. 6) Protection for compressor over current. Cooling mode: water side fouling factor: 0. Noise level(semi-anechoic ) dB(A) 67 Operation water temp ℃ Cooling:0~17(Less than 5℃ must add antifreeze) Heating:22~50 Ambient temp ℃ Cooling:-10~46 Heating:-10~21 Note: Please refer to the water flow volume in the above table strictly to design and install. and outdoor ambient temp. Heating mode: water side fouling factor: 0. 11) Sensor malfunction protection. All the above data is measured base on the following working condition: 2 1. 5 33.2 Max. Input consumption kW 28.7×74×35.3 20.5 Heating rated current A 31.9×38.8 Net(D×H×W) Dimension Packing(D×H×W) Net weight kg 580 Operation weight kg 650 Weight 13 .5 Heating kW 18.700 221.780 59 64 69 Cooling Capacity Btu/h Heating Capacity kW Power supply V/Ph/Hz Power supply 380-400/3/50 Manual switch A 125 Fuse A 100 Type Quantity Compressor Fixed speed Scroll Pieces 2 Model SH140A4ALC Brand Danfoss Capacity W 34700 Input W 10860 Rate current(RLA) A 21.3×80. Current A 47.5 34.4 mm 2090×2055×985 inch 82.6 Type Refrigerant Weight R410a kg 7×2 Refrigerant control EXV+ capillary Type Condenser (Air side) Quantity of fan motor Fin-coil Pieces 3 2 3 Air flow ×10 m /h Fan motor input kW 24 0.660 204.4 Cooling rated current A 30.4 Locked rotor Amp(LRA) A 147 Cooling kW 17.6 36.4 10.8 21.3 37.5 19.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Model kW MGB-F55W/RN1 MGB-F60W/RN1 MGB-F65W/RN1 55 60 65 187. pressure MPa Water pipe connection type 9.3 11.2 1 Flexible joint mm 2000×1880×900 inch 78.88×2 Type Evaporator (Water side) Shell and tube Water resistance loss kPa 15 Water inlet/outlet pipeline inside diameter mm DN100 inch 4” Water flow m3/h Max.2 Power input Max.3 19. 3) Power supply phase sequence protection. 2. All the above data is measured base on the following working condition: 1. 8) Outlet and inlet water temperature difference protection.75×3-core Wired controller 1) Protection for over-high discharge pressure.086m2·℃/kW. Control type 16×4+10 ×1 0. and outdoor ambient temp. Noise level(semi-anechoic) dB(A) 67 Operation water temp ℃ Cooling:5~17 Heating:45~50 Ambient temp ℃ Cooling:10~46 Heating:-10~21 Note: Please refer to the water flow volume in the above table strictly to design and install. 7℃ DB/6℃ WB.086m2·℃/kW. 4) Anti-freezing protection in cooling mode. 6) Protection for compressor over current. 2) Protection for over-low suction pressure. 5) Anti-freezing protection in Winter. Cooling mode: water side fouling factor: 0. and outdoor ambient temp.R410A air-cooled modular chiller unit 50Hz Connection wire Power wire Signal wire MCAC-ATSM-2012-10 mm2×No. warm water inlet/outlet: 40℃ / 45℃. 10) Water flow cut-off protection. 9) Compressor discharge temperature protection. chilled water inlet/outlet: 12℃ / 7℃. 11) Sensor malfunction protection. Heating mode: water side fouling factor: 0. 2 mm ×No. Safety protection device 7) Protection for compressor overload. 12) Low-temperature protection of shell and tube heat exchanger. 14 . 35℃ DB. 75×3-core with shielding 0.8 9.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Model MGBL-F65W/RN1 MGBL-D65W/RN1 Cooling Capacity kW 65 65 Heating Capacity kW 69 69 Cooling kW 20.7 9.1 Max.75×3-core with shielding Wired controller Wired controller Connection wire Signal wire Control type R410A Quantity of fan motor Type Evaporator (Water side) 3 36000 Type Refrigerant 2 15 . pressure MPa 1 1 Flexible joint Flexible joint Water pipe connection type Net(D×H×W) mm 2000×1880×900 2000×1880×900 Packing size(D×H×W) mm 2106×2090×998 2106×2090×998 Net weight kg 580 610 Operation weight kg Dimension Weight Power wire 650 680 mm 2 25×4+16×1 25×4+16×1 mm 2 0.0×2 7.4 18.9 27.7 Scroll (fixed speed + digital scroll) Power supply Compressor Type Scroll (fixed speed) Brand Danfoss Copeland Model SH140A4ALC ZP144KCE-TFD-522 / ZPD72KCE-TFD-433 / ZP67KCE-TFD-420 Quantity Pieces Capacity W Input 34700 17000 16300 W 10860 10800 5750 5200 Rate current(RLA) A 21.2 37.0×2 Fin-coil Fin-coil Pieces 2 2 Air flow ×103m3/h 24 24 Fan motor input kW 0. Input consumption kW 27.1 Locked rotor Amp(LRA) A 147 144 82.5 Heating rated current A 37.2 11.4 20.2 Max.4 Cooling rated current A 36.5 Heating kW 21.865×2 0.2 380-400/3/50 380-415/3/50 Power input Power supply V/Ph/Hz Manual switch A 150 150 Fuse A 100 100 Max.5 21. Current A 50 51.4 74 Refrigerant control Weight kg Type Condenser (Air side) R410A EXV+ capillary EXV+ capillary 7.5 36.865×2 Shell and tube Shell and tube 15 15 Water resistance loss kPa Water inlet/outlet pipeline inside diameter mm DN100 DN100 Water flow m3/h 11. 6) Protection for compressor over current. and outdoor ambient temp. 9) Compressor discharge temperature protection. 2. 4) Anti-freezing protection in cooling mode. Heating mode: water side fouling factor: 0. 3) Power supply phase sequence protection. chilled water inlet/outlet: 12℃ / 7℃. Safety protection device 8) Outlet and inlet water temperature difference protection. warm water inlet/outlet: 40℃ / 45℃. All the above data is measured base on the following working condition: 1. 10) Water flow cut-off protection. 5) Anti-freezing protection in Winter.086m2·℃/kW.086m2·℃/kW. 67 Noise level dB(A) Operation water temp ℃ Cooling:0~17(Less than 5℃ must add antifreeze) Heating:22~50 Ambient temp ℃ Cooling:-10~46 Heating:-10~21 Note: Please refer to the water flow volume in the above table strictly to design and install. 11) Sensor malfunction protection.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 1) Protection for over-high discharge pressure. 7℃ DB/6℃ WB. 16 . 12) Low ambient temperature drive-up protection 13) Low-temperature protection of shell and tube heat exchanger. Cooling mode: water side fouling factor: 0. 35℃ DB. 7) Protection for compressor overload. 2) Protection for over-low suction pressure. and outdoor ambient temp. 8 R410a R410a R410a 7×2 7×4 7×4 EXV+ capillary EXV+ capillary EXV+ capillary Fin-coil Fin-coil Fin-coil 2 4 4 24 48 48 0.4 21.2 22.0 Heating rated current A 37.4 Locked rotor Amp(LRA) A 144 82.4 78.88×4 Shell and tube Shell and tube Shell and tube Power input Type Refrigerant Weight kg Refrigerant control Type Condenser (Air side) Quantity of fan motor Pieces 3 Air flow ×10 m /h Fan motor input kW Type Evaporator (Water side) 3 Water resistance loss kPa 15 25 25 Water inlet/outlet pipeline inside diameter mm DN100 DN65 DN65 inch 4‟‟ 2-1/2” 2-1/2” Water flow m3/h 11. Current A 47.3 mm 2090×2020×985 2090×2240×1755 2090×2240×1755 inch 82.5 43.4 22.88×4 0. pressure MPa 1 1 1 Flexible joint Flexible joint Flexible joint mm 2000×1880×900 2000×2080×1685 2000×2080×1685 inch 78.4 Max.2×69 82.780 443.4 40.3×66.865×2 0.560 443.8 40.5 55.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Model MGB-D65W/RN1 MGB-F130W/RN1 MGBL-F130W/RN1 65 130 130 221.3×88.3×88.7×74×35.3×66.9×38.560 69 138 138 380-415/3/50 380-400/3/50 380-400/3/50 kW Cooling Capacity Btu/h Heating Capacity kW Power supply V/Ph/Hz Power supply Manual switch A 150 250 250 Fuse A 100 200 200 Scroll (fixed speed+ digital scroll) Fixed speed Scroll Fixed speed Scroll 3 4 4 Model ZP144KCE-TFD-522 / ZPD72KCE-TFD-433 / ZP67KCE-TFD-420 SH140A4ALC SH140A4ALC Brand Copeland Danfoss Danfoss Type Quantity Compressor Pieces Capacity W 36000 17000 16300 34700 34700 Input W 10800 5750 5200 10860 10860 Rate current(RLA) A 18.4 74.5 73 73 Heating kW 21.8 93.1 21.8 9.2×69 Water pipe connection type Net(D×H×W) Dimension Packing(D×H×W) 17 .7 9.3×80.6 93.2 55.2 74.4 Max.8 Cooling rated current A 36. Input consumption kW 28.4 74 147 147 Cooling kW 20.7×82.8 82.0 43.7×82.5 Max.3 78. 75×3-core Wired controller Wired controller Control type 1) Protection for over-high discharge pressure. 11) Sensor malfunction protection. 5) Anti-freezing protection in Winter. 7℃ DB/6℃ WB. 8) Outlet and inlet water temperature difference protection. and outdoor ambient temp. Noise level(semi-anechoic) dB(A) 67 Operation water temp ℃ Cooling:0~17(Less than 5℃ must add antifreeze) Heating:22~50 Ambient temp ℃ Cooling:10~46 Heating:-10~21 70 74 Cooling:5~17 Heating:45~50 Cooling:0~17 (Less than 5℃ must add antifreeze) Heating:22~50 Cooling:10~46 Heating:-10~21 Cooling:-10~46 Heating:-10~21 Note: Please refer to the water flow volume in the above table strictly to design and install. 6) Protection for compressor over current. 3) Power supply phase sequence protection.75×3-core 0. 2. 18 . Cooling mode: water side fouling factor: 0.R410A air-cooled modular chiller unit 50Hz Weight Connection wire Net weight kg Operation weight kg MCAC-ATSM-2012-10 2 600 1150 1150 670 1270 1270 35×3+16×2 35×3+16×2 Power wire mm ×No. 25×4+16×1 Signal wire mm2×No. warm water inlet/outlet: 40℃ / 45℃. 9) Compressor discharge temperature protection. 2) Protection for over-low suction pressure. Heating mode: water side fouling factor: 0. 12) Low ambient temperature drive-up protection 13) Low-temperature protection of shell and tube heat exchanger. 4) Anti-freezing protection in cooling mode. 0. chilled water inlet/outlet: 12℃ / 7℃. and outdoor ambient temp. Safety protection device 7) Protection for compressor overload. 35℃ DB.086m2·℃/kW.086m2·℃/kW. All the above data is measured base on the following working condition: 1. 10) Water flow cut-off protection. 88×6 0.61×82.75×3-core with shielding Wired controller Wired controller 2600 19 .8 43 Max.7 149.6 R410A Kg 7×6 15×4 EXV+ capillary EXV+ capillary Fin-coil Fin-coil 6 8 72 96 0.88 Locked rotor Amp(LRA) A 177 177 Cooling kW 63 78.000 270 380-400/3/50 380-400/3/50 400 450 300 350 Scroll (fixed speed) Scroll (fixed speed) 6 8 SH140A4ALC SH120A4ALC W Danfoss 34700 Danfoss Capacity Input W 10860 10280 Rate current(RLA) A 20.88 20.2×83. 0.1 Water pipe connection type Net(D×H×W) Dimension Packing(D×H×W) Weight Connection wire Control type 32600 Net weight kg 1730 153.3 104.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Model kW Cooling Capacity Btu/h Heating Capacity kW Power supply V/Ph/Hz Power supply Manual switch A Fuse A Type Quantity Pieces Model Brand MGB-F200W/RN1 MGBT-F250W/RN1 185 250 631.3 Cooling rated current A 110 141.9 Max. Input consumption kW 78.9 Heating kW 61 80 Heating rated current A 107 146 Max.4 R410A 194.86×78.68 2450 Operation weight kg Power wire mm2×No.54×86.1×78.74 mm 2980×2260×2135 3900×2200×2100 inch 117.3×89×84.6×83. Current A 133.75×3-core with shielding 0.220 200 830.7×8 Shell and tube Shell and tube Compressor Power input Type Refrigerant Weight Refrigerant control Type Condenser (Air side) Quantity of fan motor Pieces 3 3 Air flow ×10 m /h Fan motor input kW Type Evaporator (Water side) Water resistance loss kPa 30 40 Water inlet/outlet pipeline inside diameter mm DN80 DN100 inch 3” 4” Water flow 3 m /h 31. 2000 75×3+35×2 185×4+70×1 Signal wire mm2×No. pressure MPa 1 1 Flexible joint Flexible joint mm 2850×2110×2000 3800×2130×2000 inch 112. over current. cooling mode. discharge pressure. warm water inlet/outlet: 40℃ / 45℃. 11) Sensor malfunction 11)Sensor protection. protection.086m2·℃/kW. 8) Outlet and inlet water 8) temperature difference temperature protection.086m2·℃/kW. 3) Power supply phase 3) sequence protection. 2) Protection for over-low suction 2) Protection for over-low suction pressure. 4) Anti-freezing protection in 4) Anti-freezing protection in cooling mode. and outdoor ambient temp. sequence protection. protection.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Safety protection device 1) Protection for over-high 1) discharge pressure. Heating mode: water side fouling factor: 0. 10) Water flow cut-off protection. 35℃ DB. temperature protection. pressure. 9) Compressor discharge 9) temperature protection. 13)Low temperature protection of Protection Power Outlet for supply and phase inlet water difference Compressor discharge malfunction ambient shell over-high and temperature tube heat exchanger. 7℃ DB/6℃ WB. 2. 10) Water flow cut-off protection. All the above data is measured base on the following working condition: 1. 20 . Winter. Noise level(semi-anechoic) dB(A) 70 74 Operation water temp ℃ Cooling:5~17 Heating:45~50 Cooling:0~17( Less than 5℃ must add antifreeze) Heating:22~50 Ambient temp ℃ Cooling:10~46 Heating:-10~21 Cooling:10~52 Heating:-10~21 Note: Please refer to the water flow volume in the above table strictly to design and install. chilled water inlet/outlet: 12℃ / 7℃. 12)Low temperature protection 12)Low of shell and tube heat drive-up protection exchanger. 5) Anti-freezing protection in 5) Anti-freezing protection in Winter. overload. 6) Protection for compressor 6) Protection for compressor over current. 7) Protection for compressor 7) Protection for compressor overload. Cooling mode: water side fouling factor: 0. . and outdoor ambient temp. 53 12.77 21 .43 4.6 33.4 6.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 4 Dimension 25/30kW module Front view Top view Model MGB-F(D)25W/RN1 MGB-F(D)30W/RN1 Unit A B C D E F mm 1514 841 1865 115 315 172 inch 59.11 73. 22 Name 1 Top cover 2 Air outlet 3 Air inlet 4 Water outlet 5 Water inlet 6 Electric control box MCAC-ATSM-2012-10 .R410A air-cooled modular chiller unit 50Hz No. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 30kW new module 317 874 1865 (Only for MGCSL-F30W/RN1 and MGCSL-D30W/RN1) Front view Left view Top view 23 . R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 2 1 3 4 1 5 6 NO. NAME 24 1 Air inlet 2 Air outlet 3 4 5 6 Water inlet Make-up water inlet Water outlet Drain . 92 20.4 74 13.61 17.74 35.86 59.87 36.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 55/60/65kW module Front view Top view Model MGB-F55W/RN1 MGB-F60W/RN1 MGB-F65W/RN1 MGB-D65W/RN1 MGBL-F65W/RN1 MGBL-D65W/RN1 Unit A B C D E F G H I J K mm 2000 900 1880 350 1420 225 1500 506 530 930 450 inch 78.91 8.78 55.72 25 .06 19. R410A air-cooled modular chiller unit 50Hz No. 26 Name 1 Top cover 2 Air outlet 3 Air inlet 4 Water outlet 5 Compressor 6 Electric control box 7 Water inlet MCAC-ATSM-2012-10 . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 130kW module Front view Side view Top view Anchor hole Model MGB-F130W/RN1 MGBL-F130W/RN1 Unit A B C D E F G H mm 2000 1685 2080 350 1420 506 1550 1586 inch 78.02 62.89 13.44 27 .92 61.74 66.91 19.34 81.78 55. 28 Name 1 Top cover 2 Condenser 3 Compressor 4 Evaporator 5 Electric control box Air inlet 6 Water outlet 7 Water inlet 8 Compressor MCAC-ATSM-2012-10 .R410A air-cooled modular chiller unit 50Hz No. 2 78.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 200kW module Model unit A B C D E F G H Mm 2850 2000 2110 3470 2156 506 1888 2388 inch 112.88 19.07 136.92 74.61 84.33 94.02 MGB-F200W/RN1 29 .74 83. R410A air-cooled modular chiller unit 50Hz No. 30 Name 1 Top cover 2 Compressor 3 Evaporator 4 Water outlet 5 Electric control box 6 Water inlet 7 Condenser MCAC-ATSM-2012-10 . 33 61.86 48.88 22.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz F C 250kW module D E B A Front view H Left view H G A Hole for anchor boltΦ15 Bottom view Model unit A B C D E F G H Mm 3800 2000 2130 1235 2156 573 1888 1551 inch 149.74 83.06 MGBT-F250W/RN1 31 .62 84.6 78.56 74. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Air outlet Air outlet Air outlet Air outlet 1 A ir i n Air inlet Air in le in Air let 7 t let Air in let 6 5 2 4 8 No. 32 Name 1 Top cover 2 Compressor 3 Evaporator 4 Water outlet 5 Electric control box 6 Water inlet 7 Condenser 8 Transportation guard plate (Be removed off after installation) 3 . low pressure cylinder B 4-Way valve B Compressor B 4" Fan A Fan B Water flow direction EXV Capillary Condenser Compressor A Capillary Dry type evaporator EXV 4-Way valve A low pressure cylinder A 33 . one shell and tube evaporator for two refrigerant systems. one double-pipe evaporator for two refrigerant systems.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 5 Refrigeration system drawing 5.2 EXV Evaporator (Double-pipe heat exchanger) 55/60/65kW module refrigeration system sketch drawing(Fixed speed) Each module has two compressors with one separate unit. Fan 4-way valve A Compressor A Condenser 4-way valve B Compressor B Water outlet EXV Water inlet Low pressure cylinder A Low pressure cylinder B 5.1 25/30kW module refrigeration system sketch drawing Each module has two compressors with one separate unit. 3 130kW module refrigeration system sketch drawing Each module has four compressors with two separate units. A2 Condenser Pressure switch Discharge switch Pressure switch Capillary Dry type evaporator EXV 4-Way valve A low pressure cylinder A 5. one shell and tube evaporator for four refrigerant systems. low pressure cylinder B Unit 2 4-Way valve B Compressor B 2-1/2" Fan A Fan B Water flow direction EXV Capillary Condenser Compressor A Capillary 4-Way valve A Unit 1 low pressure cylinder A 34 Dry type evaporator EXV . MGBL-D65W/RN1) Each module has three compressors with one separate unit. A1 digital 4” Com.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 65kW digital module (MGB-D65W/RN1. Pressure switch low pressure cylinder B Compressor B 4-Way valve B Pressure switch Discharge switch Fan A Fan B Pressure switch Water flow direction EXV T3B Capillary T3A Pressure switch Com. one shell and tube evaporator for two refrigerant systems. 5 250kW module refrigeration system sketch drawing Each module has eight compressors with two separate units. low pressure cylinder B Unit 2 Compressor B1 4-Way valve B Compressor B2 4" Fan A Fan B Water flow direction EXV Capillary Condenser Compressor A2 Compressor A1 Capillary Dry type evaporator EXV 4-Way valve A Unit 1 low pressure cylinder A 35 . one shell and tube evaporator for four refrigerant systems.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 5.4 200kW module refrigeration system sketch drawing Each module has six compressors with three separate units. low pressure cylinder B Unit 2 4-Way valve B Compressor B 3" Fan A Fan B Water flow direction EXV Capillary Condenser Compressor A Dry type evaporator EXV Capillary 4-Way valve A Unit 3 Unit 1 low pressure cylinder A 5. one shell and tube evaporator for six refrigerant systems. Symbol 36 Symbol explanation Symbol Symbol explanation Stop valve Y-shaped filter Pressure gauge Thermometer Water flow switch Circulating pump Gate valve Check valve Flexible joint Automatic discharge valve .1 25/30kW module water pipeline sketch drawing The table below describes the symbols.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 6. Piping diagram 6. Symbol Symbol explanation Symbol Symbol explanation Safety valve Y-shaped filter Pressure gauge Thermometer Water flow switch Water pump Cut off valve Expansion tank Manometer Water replenishing valve 37 .MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 30kW module water pipeline sketch drawing The table below describes the symbols. 2 MCAC-ATSM-2012-10 55/60/65kW module water pipeline sketch drawing Expansion tank Water replenishing Main unit Dirt discharge valve Differential pressure by-pass valve Drain valve Auxiliary electric heater Terminal Two-way valve Three-way valve The table below describes the symbols. Symbol 38 Symbol explanation Symbol Symbol explanation Stop valve Y-shaped filter Pressure gauge Thermometer Water flow switch Circulating pump Gate valve Check valve Flexible joint Automatic discharge valve .R410A air-cooled modular chiller unit 50Hz 6. MCAC-ATSM-2012-10 6.3 R410A air-cooled modular chiller unit 50Hz 130kW module water pipeline sketch drawing The table below describes the symbols. Symbol Symbol explanation Symbol Symbol explanation Stop valve Y-shaped filter Pressure gauge Thermometer Water flow switch Circulating pump Gate valve Check valve Flexible joint Automatic discharge valve 39 R410A air-cooled modular chiller unit 50Hz 6.4 MCAC-ATSM-2012-10 200kW module water pipeline sketch drawing The table below describes the symbols. Symbol 40 Symbol explanation Symbol Symbol explanation Stop valve Y-shaped filter Pressure gauge Thermometer Water flow switch Circulating pump Gate valve Check valve Flexible joint Automatic discharge valve MCAC-ATSM-2012-10 6.5 R410A air-cooled modular chiller unit 50Hz 250kW module water pipeline sketch drawing The table below describes the symbols. Symbol Symbol explanation Symbol Symbol explanation Stop valve Y-shaped filter Pressure gauge Thermometer Water flow switch Circulating pump Gate valve Check valve Flexible joint Automatic discharge valve 41 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 7 Wire Diagrams 7.1 Wiring diagrams Attached Drawing (I) Electric Drawing of Main Unit and Auxiliary Unit 25/30kW module 42 K1(A) H_PRO(A) H_PRO(B) OR ANGE HIGH PRESSURE PROTECTOR A RED PU RPLE (E) Q W2 FLOW NC FLOW SWTICH CO M W1 RED P R OVI D E B Y U SE R BROWN ( O N / OF F S IG N A L ! ) P R OVI D E B Y U SE R ON / OF F BLACK CN 6 CO M( I) CN 25 CO M( O) AL A R M CN 21 CN 26 BL ACK P1 P2 ( O N / OF F S I G NA L ! ) 2-WAY TERMINAL XT3 (YELLOW) CN 24 PU MP CH EC K WH ITE CN 11( BL A CK ) SW 2 S2 S3 S4 S5 OFF ON SW 3 S7 S8 S9 OFF O N:COOL O NLY O N:DIGIT A L O N:H-EEP R OM O N:C-EEP R OM ON 2 3 4 S2 S 3 S4 S5 1 S7 ON/OFF ON REMO T E COOL 1 2 SW 3 3 OFF S7 S8 S9 DIGI T AL OFF : R&C OFF : FIXED OFF : NORMAL OFF : NORMAL REMO T E FUCTI O N SETTING OFF SW 2 DEFA U LT SETT I NG S2 S3 S4 S5 ON OFF S7 S8 S9 A D DRE S S SW2/ S W3 FUCT I ON DEFIN A TION S 1 D A I L S WIT C H ON ON 2 3 4 OFF 2 ON ON O FF OFF OFF 3 REMO T E TURN S7 S8 S9 1 SW 3 OFF:WIR E CONTROL OFF:NOR M AL OFF:65/ 1 30/200/ 2 60KW FIXED S2 S 3 S4 S5 1 SW 2 PW M CN 17 L2 RE D WH IT E BLUE BLACK L4 CN8 CN7 BLAC K BLAC K RE D BLACK BLUE W H ITE POWER IN Y&G BLACK RE D BLUE RED ORAN GE BL UE WH ITE RE D RE D BROWN K M1 HIGH RED RED BLUE RE D BL UE WH ITE 22 A2 BLACK 2 4 6 (NO)(COM) (NC) 22 BLACK R ED B LAC K BLACK XT 6 BLACK BLAC K S.V(A) 4-VALVE B BLU E RE D RE D XT 7 BLUE BLUE BLUE MI DDLE WIRE JOINT BLUE W H IT E BLUE W H IT E F A N CA P U Y&G T1(U) RED Y&G COMPR E SSO R B S.V(A) 4-VALVE A PWM PRESSURE RELIF VALVE T3(W) OU TDOO R W IRIN G D IAGR AM 20209 0191055 BL ACK T1(U) HE AT _B COMP B T2(V) CRANK T3(W) C O M P R E S S O R A COMP A RED HEAT_A Y&G Y&G WHITE PUMP PUMP CRANK W RED T3 A 2 T2(V) V RED XT 5 W H IT E BLUE B L AC K CN2 MA RK: NO R MA L MOD UL E S DO N 'T INC L UD E BR OK EN LI NE AN D TH E IR J O IN T WI R ES MI DDLE WIRE JOINT MIDDL E WI RE JO IN T AC CONTA CTOR 21 A1 1 3 5 A2 BLACK 2 4 6 AC CONTA CTOR 21 3 5 A1 PUR PLE BL ACK RED RE D 22 3 5 AC CONTA CTOR POWER PROTECTOR BLU E CN1 COLD MOD ULE 21 RED A2 BLACK 2 4 6 A1 RELAY YE LLO W RED RELAY LO W BROWN BLUE BLUE 8 6 4 2 CN6 BLAC K BLUE CN5 4 - W A Y TE R MI N A L XT 1 TR AN S L3 CURRENT BOARD CN 18 ( WH IT E) PO WE R FA N_ B CN 31 REMO T E HEAT OFF L1 CN4 CN 19( WH I TE ) TR AN S O UT O N:REMOT E CONTROL O N:LOW T E MP.MODE O N:30KW FA N_ A CN 30 1 6 -WA Y DA I L S W ITC H FU N CTI O N S1 5V ON CN 15 CN 14 T3 A T3 B T4 RED MAIN BOARD CN 22 T O N N O. 0 MO D UL E) HEA T H1 IN-LET WATER TEMP SENSOR H2 (B L UE ) HE AT CN 10 (E F F E C (R E D ) CN 5 H& L_ P RO CN 1( WHI T E) PM V( A) CN 2( RED ) PM V( B) ON /O FF L OW V O L T A GE SI G N AL D O N 'T C O N N E CT H I GH V OLT A G E! P E BLACK Q GRAY P BLUE 11-WAY TERMI NAL XT2 L_PRO(2A) L_PRO(2B) PU RPLE L_PRO(1B) LOW PRESSURE PROTECTOR 1B L O W P RE S SU R E P R OT E CT O R 1 A L_PRO(1A) RED TEMP PROTECTOR HIGH PRESSURE SWITCH B PROTECTOR B K1(B) TEMP PROTECTOR CURRENT( B 2) S W I T C H A YE LLOW U NIT OUT-LET WATER TEM P Y E L LO W P WM (A ) PUR P LE CURR ENT(A2) RED ANTI-FREEZING TEMP SENSOR OR A N GE P WM (B ) RED T3 A XS7 XP7 BLUE BLAC K BL UE BLUE T3B XS8 XP8 R ED TO TAL OUT-LET WA TER T EMP BL U E BLUE T4 XS9 XP9 BLAC K YELLO W GRAY RED CONDENSER TEMP B C OND E N S ER T E MP A BLUE BLUE Attached picture (I) Electric Drawing of Main Unit and Auxiliary Unit Y G RA XT 4 MI DDLE WIRE JOINT MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 30kW new module (Only for MGCSL-F30W/RN1, MGCSL-D30W/RN1) 43 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Attached picture (I) Electric Drawing of Main Unit and Auxiliary Unit 55/60/65kW module 44 . A1 S.V(B) 4-VALVE B RED RED Y&G Y&G BLUE RED RED FAN B WHITE FAN A COMPRESSOR B (W) T1 HEAT_B RED COMP B ( V) T2 CRANK BLACK ORANGE Y& G T1 HEAT_A2 RED COMP A2 ( V) T2 CRANK BLUE T3 WH ITE ORANGE (U) BLUE T3 COMPRESSOR A2 WHITE ORANGE ( W) COMP A1 ( V) T2 HEAT_A1 RED BLUE T3 COMPRESSOR A1 WHITE CRANK BLACK OUTDOOR WIRING DIAGRAM BLACK BROWN HIGH BROWN BROWN HIGH BROWN BLUE AC CONTACTOR A1 1 3 5 ORANGE RED WHITE BLUE BLACK AC CONTACTOR RED A1 3 5 BROWN RED WHITE BLUE BLACK AC CONTACTOR RED RED RED WHITE BLUE BLACK MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 65kW digital module(Only for MGB-D65W/RN1) 45 . SENSOR MAIN BOARD CN10 TOTAL OUT-LET WATER TEMP.V(A) 1 2 3 S7 S8 S9 1 2 3 4 S2 S3 S4 S5 FANA CN30 ON SW3 ON SW2 CN14 T3A T3B T4 COMP.MODE OFF:NORMAL S9 ON:30KW OFF:65/130/200/260KW AD DRE SS SW2/SW3 FUCTION DEFINATION S1 DA IL SW ITC H 16-WAY DAI L SWITCH FUN CTION CURRENT(B1) H_PRO(B) H IG H PR E SS U RE PRO TECT OR B ORANGE K1(B) T EM P PR O TE C TO R SWI TCH B 1 YELLOW H_PRO(A) H IG H PR E SS U RE P RO T EC T OR A K1(A1) T EM P PR O TE C TO R SWI TCH A 1 BLUE K1(A2) T EM P PR O TE C TO R SWI TCH A 2 RED CURRENT(A1) CN23(WHITE) ON/OFF CN28(RED) HEAT/COOL RED CURRENT(A2) CN27 YELLOW BL UE PMV(A) W YELLO N BROW YELLOW BL UE CN6 Y ELL OW COM(I) COM(O) BLUE RT7 YELL OW RT5 BROWN PMV(B) RED ELEC TRI C EXP ANS IVE VAL VE(B ) BLUE IN-LET WATER TEMP. CN22 ANTI-FREEZING TEMP.V(B) ON NO.B2 COMP.A2 COMP. SENSOR RT4 CONDENSER CONDENSER TEMP B TEMP A RED BLACK WHITE RED RED Attached picture (I) Electric Drawing of Main Unit and Auxiliary Unit BLUE XP7 WHITE XP8 XS7 PURPLE XS9 XP9 RED BLUE WHITE BLACK POWER IN BLUE T3A XS8 ORANGE T4 BLACK T3B WHITE Y&G 4-WAY TERMINAL XT1 Y&G CN8 CN7 CN6 CN5 L3 L2 L1 PWM PRESSURE RELIF VALVE CN4 CURRENT BOARD L4 L3 L2 L1 A1 21 3 5 22 A2 2 4 6 21 22 A2 2 4 6 21 RED 22 A2 2 4 6 PURPLE XT5 M ID D L E W IR E J O IN T XT6 BLUE BLUE S.0 M ODU LE) HEAT UNIT OUT-LET WATER TEMP. RT6 H1 H2 P1 P2 (EFFECT ALARM HEAT CN16 CN7 (RED) (BLUE) CN8( WHITE) ANTI-FREEZING CN4( RED) WATER_PRO CN3( YELLOW) PH_PRO CN5 H&L_PRO CN1(WHIITE) PMV(A) CN2(RED) PMV(B) B LAC 7-WAY TERMI NAL P XT2 PURPLE L OW P RE S SU R E PROT ECTOR 2B L_PRO(2B) L OW PRE SSU RE P RO T EC T OR 2 A L_PRO(2A) L OW P RE S SU R E PROT ECTOR 1B L_PRO(1B) L OW PRE SSU RE P RO T EC T OR 1 A S7 ON:REMOTE CONTROL OFF:WIRE CONTROL S8 ON:LOW TEMP.V(A) 4-VALVE A M ID D L E W IR E J O IN T BLUE BLACK BLUE LOW (W) ( U) Y& G T1 (U) Y&G RED RED WHITE M ID D L E WIR E JO INT XT7 S.B1 S.S7 ON/OFF ON REMOTE COOL REMOTE FUCTION SETTING OFF ON 1 2 3 S7 S8 S9 OFF 1 2 3 4 S2 S3 S4 S5 ON SW3 OFF SW2 DEFAULT SETTING S2 ON:COOL ONLY OFF:R&C S3 ON:DIGITAL OFF:FIXED S4 ON:H-EEPROM OFF:NORMAL S5 ON:C-EEPROM OFF:NORMAL L_PRO(1A) ON OFF REMOTE HEAT ON OFF REMOTE TURN OFF RED PURPLE RED GRAY Q K GRAY GRAY (E) (E) W1 W2 BLUE R ED P RO V ID E BY USER (ON/OFF SIGNAL!) P RO V ID E B Y U S ER K LOW VOLTAGE SIGNA L DON'T CONNECT HIG H VOLTA GE! Q BLAC P S1 (YELLOW) PUMP CN24 QUERY CN21 CN26 PUMP CN9( WHITE) XT4 4-WAY TERMINAL (ON/OFF SIGNAL!) CN12( BLACK) CN32 CN33 CN34 CN35 FANB CN31 CN15( WHITE) PWM CN17 CN20( RED) TRANS IN CN18(WHITE) POWER CN19( WHITE) TRANS OUT CN11( RED) POWER OUT ICOMP-A1 ICOMP-B1 ICOMP-A2 ICOMP-B2 COMP. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 MGBL-F65W/RN1 46 . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz MGBL-D65W/RN1 47 . R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Attached picture (I) Electric Drawing of Main Unit and Auxiliary Unit 130kW module 48 . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz MGBL-F130W/RN1 49 . R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 200kW module 50 . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Attached Drawing (I) Electric Drawing of Main Unit and Auxiliary Unit 250kW module 51 . 2 Networking communication schematic of main unit and auxiliary unit 25/30kW module 52 .R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 7. switch of auxiliary heater according to the actual parameter of products and national Attached picture (II) Networking Communication Schematic of Main Unit and Auxiliary Unit 1 20Ω H1 H1 H2 P1 H2 P1 P2 P2 RVV-300/500 4*10+1*6mm RVV-300/500 4*10+1*6mm MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 30kW new module(Only for MGCSL-F30W/RN1 . Please choose such accessory as power wire .The length of wire should be shorter than 500m H1 H2 P1 P2 Yellow Query Fault Gray Black 100Ω A B C N RVV-300/500 4*10+1*6mm Notes The wiring diagram of auxiliary heater and pump is just for reference .MGCSL-D30W/RN1) 53 .please follow the instructions of corresponding auxiliary heater products. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 55/60/65kW module 54 . T he l en gth o f wi re s hou ld be s h orte r t ha n 50 0m H1 H2 P1 P2 Yellow Query Fault Gray Black 10 0Ω A B C N Notes The wiring diagram of auxiliary heater and pump is just for reference . Please choose such accessory as power wire .please follow the instructions of corresponding auxiliary heater products. switch of auxiliary heater according to the actual parameter of products and national Attached picture (II) Networking Communication Schematic of Main Unit and Auxiliary Unit 12 0Ω H1 H1 H2 P1 H2 P1 P2 P2 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 65kW digital module(Only for MGB-D65W/RN1) 55 . Please choose such accessory as power wire .please follow the instructions of corresponding auxiliary heater products.The length of wire s hould be shorter t han 500m H1 H2 P1 P2 Yellow 56 Query Fault Gray Black 1 00Ω A B C N Notes The wiring diagram of auxiliary heater and pump is just for reference . switch of auxiliary heater according to the actual parameter of products and national Attached picture (I) Networking Communication Schematic of Main Unit and Auxiliary Unit 1 20Ω H1 H1 H2 P1 H2 P1 P2 P2 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 65kW module(Only for MGBL-F65W/RN1) . Please choose such accessory as power wire . switch of auxiliary heater according to the actual parameter of products and national Attached picture (I) Networking Communication Schematic of Main Unit and Auxiliary Unit 1 20Ω H1 H1 H2 P1 H2 P1 P2 P2 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 65kW module(Only for MGBL-D65W/RN1) 57 .T h e len gt h of wir e s h ou ld be s ho rt er t h an 50 0m H1 H2 P1 P2 Yellow Query Fault Gray Black 1 00Ω A B C N Notes The wiring diagram of auxiliary heater and pump is just for reference .please follow the instructions of corresponding auxiliary heater products. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 130kW module 58 . swi tch of auxi liary heater accordi ng to the act ual parameter of product s and nat ional 1 0 0Ω H1 H2 P 1 P 2 H1 H 2 P 1 P 2 Attached picture (II) Networking Communication Schematic of Main Unit and Auxiliary Unit For MGBL-F130W/RN1 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 130kW module(MGBL-F130W/RN1) 59 .please foll ow the instructi ons of corresponding auxi liary heater products. Please choose such accessory as power wi re .T h e le n gth o f w i re sh ou ld be sho r ter t ha n 500 m H1 H2 P1 P2 Yel l ow Query Fault Gray 1 0 0Ω Bl a c k A BC N Notes The wi ri ng diagram of auxil i ar y heater and pump is j ust for reference . R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 200kW module 60 . Please choose such accessory as power wire .The length of wire should be shorter than 500m H1 H2 P1 P2 Yellow Gray Black A B C N Notes The wiring diagram of auxiliary heater and pump is just for reference . switch of auxiliary heater according to the actual parameter of products and national 120Ω Attached Drawing (II) Networking Communication Schematic of Main Unit and Auxiliary Unit H1 H1 H2 P1 H2 P1 P2 P2 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 250kW module 61 .please follow the instructions of corresponding auxiliary heater products. 55 4.6 36 74(×2) 9. (A) LRA: Locked Rotor Amps.0(×2) MGB-D65W/RN1 50 380-415 342 456 52 70 118/74/82.3 25 74(×2) 11.4 17.8 0.5 100 177(×2) 21.88(×4) 4.67 3.1/9.865(×2) 4.3 25 74(×2) 11.4(×2) 0.0(×2) MGBL-F65W/RN1 50 380-400 342 440 52 70 177(×2) 21. Fuse Amps.8(×2) 0.4(×4) 0. 62 .1(×2) 0. KW: Rated Motor Input (kW) FLA: Full Load Amps.88(×4) 4.1 MGB-D25W/RN1 50 380-415 342 456 21. (A) MFA: Max.88(×2) 4.865(×2) 4.88(×2) 4.1 MGB-F30W/RN1 50 380-415 342 456 22.88(×6) 4.8/9.55 4.0(×4) MGBL-F130W/RN1 50 380-400 342 440 130 200 177(×4) 21.0(×6) MGBT-F250W/RN1 50 380-400 342 440 191 280 177(×8) 20.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 8 Electric Characteristics Model Outdoor Unit Power Supply Compressor OFM Hz Voltage Min.8(×8) Remark: TOCA: Total Over-current Amps.67 3.0 MGB-F55W/RN1 50 380-400 342 440 49.4(×2) 0.8(×2) 0.67 3.67 3.4 17.865(×2) 4. Max.1 MGCSL-F30W/RN1 50 380-415 342 456 25.3 36 74(×2) 9.4(×6) 0.8(×8) 0. TOCA MFA LRA RLA KW FLA MGB-F25W/RN1 50 380-415 342 456 21.1/9.1(×2) 0.0(×2) MGBL-D65W/RN1 50 380-415 342 456 52 70 118/74/82.1 MGB-D30W/RN1 50 380-415 342 456 22.88(×2) 4.8/9.8 100 177(×2) 21.4(×4) 0.0(×2) MGB-F60W/RN1 50 380-400 342 440 51.0(×2) MGB-F130W/RN1 50 380-400 342 440 130 200 177(×4) 21.8 0.4(×2) 0.7(×8) 1.0 MGCSL-D30W/RN1 50 380-415 342 456 25. (A) RLA: Rated Load Amps.3 36 74(×2) 9. (A) OFM: Outdoor Fan Motor.0(×4) MGB-F200W/RN1 50 380-400 342 440 160 180 177(×6) 21.1(×2) 0.4(×2) 0.0(×2) MGB-F65W/RN1 50 380-400 342 440 54.7 100 177(×2) 21.6 36 74(×2) 9.1(×2) 0. . 44 10.84 32.25 8.84 27.49 9.00 25.(℃) Chilled water outlet temp.54 8.00 35.11 25.66 10.09 13.54 34.90 8.66 9.74 32.14 30.47 9.46 10.15 10.58 27.42 22.73 9.38 29.90 9.76 31.00 34.31 9.00 38.82 11.24 10.85 8.06 24.95 11.00 46.51 9.19 29.13 9.62 10.29 28.00 32.06 10.72 29.00 .57 23.00 39.11 11.68 10.46 34.33 33.00 36.10 31.31 26.65 35.77 29.29 9. 64 30.44 27.26 15.32 8.82 28.01 30.75 29.05 35.71 26.79 9.47 11.73 8.91 29.90 33.05 7.16 25.54 9.13 10.52 8.77 24.00 37.52 30.01 9.77 10.68 9.21 31.29 9.31 Note: The inlet/outlet water temperature difference is 5℃.41 27.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 9 Capacity Tables 9.00 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW 5.00 31.35 9.18 14.65 28.23 9.00 9.36 38.02 28.00 33.69 9.18 36.34 10.56 9.58 28.62 31.96 34.35 8.93 9.78 9.55 8.32 37.47 9.54 9.63 10.51 9.41 8.57 8.66 10.41 10.34 10.83 33.52 8.00 40.25 36.79 9.24 32.00 35.67 27.49 8.93 10.46 9.49 31.31 9.99 9.55 9.97 24.97 10.1 MGB-F(D)25W/RN1 Cooling: Ambient temp.35 9.61 35.32 30.58 9.56 27.43 11.26 31.52 10.00 40.45 9.06 30.34 9.95 33.00 40.30 26. 21.77 10.89 6.93 12. 23 6.87 22.32 45.27 27.99 40.04 26.41 10.30 30.00 18.81 25.12 21.35 12.56 19.97 7.76 18.06 9.29 8.33 10.24 8.80 9.88 27.73 8.13 9.60 10.32 36.33 10.87 23.12 26.99 8.88 7.40 11.05 35.43 7.83 6.62 50.56 37.53 46.85 48.50 9.76 30.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Heating: Ambient temp.47 6.84 10.84 33.53 24.35 8.00 15.62 8.65 25.06 8.12 7.57 28.74 29.34 5.69 7.47 7.23 30.02 33.28 25.72 5.39 19.99 21.00 17.57 8.72 27.91 43.77 9.37 38.34 9.04 7.12 7.85 36.12 44.18 6.43 20.85 8.18 39.66 34.07 6.87 9.73 7.44 6.86 11.00 16.56 8.58 9.79 6.24 8.54 26.00 16.69 9.10 8.45 9.42 29.38 16.66 9.97 10.76 22.13 24.09 24.75 9.18 10.20 Note: The inlet/outlet water temperature difference is 5℃.20 9.46 23.76 32.29 32.00 14.92 6. -10 -6 -2 2 7 10 13 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW kW kW 40.71 42.99 21.06 31.21 5.32 8.03 17.16 8.96 7.52 41.37 20.41 7.00 16.33 9.91 6.27 29.95 9.68 22.62 10.54 10.95 24.24 24.48 31.15 28.22 10.35 34.82 41.32 22.18 49.00 28.61 8.49 35.73 7.93 9.00 13.47 8.42 9.00 14.66 26.31 23.20 32.64 10.67 26.00 15.39 30.45 7.74 8. 65 .(℃) Hot water outlet temp.23 11.57 29.24 20.64 47.90 32.83 29.08 8.02 7.56 6.00 17.75 37. 00 40.66 31.78 9.00 33.03 35.07 9.34 33.00 25.50 25.77 9.11 10.66 9.99 30.09 9.30 11.84 9.75 12.00 43.98 33.73 9.63 9.63 9.93 34.03 33.36 9.79 10.00 40.16 Note: The inlet/outlet water temperature difference is 5℃.05 10.73 10.80 9.20 9.47 10.69 10.00 35.51 29.54 10.95 11.97 10.80 27.92 13.29 25. 66 30.94 11.(℃) Chilled water outlet temp.00 39.70 35.30 28.42 10.63 11.82 32.45 30.92 27.63 37.79 33.00 46.36 29.97 11.79 9. 21.64 6.64 11.75 10.02 14.57 12.19 29.22 30.46 12.58 31.85 11.81 31.10 15.69 32.49 34.87 38.33 37.58 10.17 10.00 38.13 33.00 35.56 30.02 10.92 10.07 40.08 28.00 .82 26.02 40.65 26.80 7.59 8.65 35.27 10.73 38.38 38.04 9.88 10.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 9.24 32.56 9.00 41.82 11.72 8.29 11.18 36.41 31.93 9.94 32.19 12.58 34.31 10.44 10.00 34.53 31.13 24.00 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW 5.99 10.72 9.73 10.49 35.00 28.87 10.2 MGB-F(D)30W/RN1 Cooling: Ambient temp.84 10.22 10.76 11.00 10.36 10.48 10.40 34.53 9.36 28.40 29.49 11.49 10.83 11.08 29.29 10.00 43.26 37.70 30.90 32.03 8.00 37.00 42.31 9.62 10.52 11.95 39.54 10.58 11.05 9.09 31. 99 10.13 11.39 7.59 30.55 26.00 19.97 29.86 6.81 31.80 35.18 24.53 8.85 21.00 17.26 6.94 10.93 21.50 8.89 6.65 28.79 10.60 35.34 9.70 38.(℃) Hot water outlet temp.25 7.35 42.30 9. 67 .00 17.82 28.65 22.33 47.52 10.05 9.58 44.28 9.06 9.36 29.81 9.06 8.05 11.12 32.90 31.49 19.72 8.21 8.92 24.04 38.11 28.39 29.52 9.06 7.26 27.92 13.00 9. -10 -6 -2 2 7 10 13 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW kW kW 40.90 49.49 39.22 37.86 7.58 8.17 10.67 6.74 11.20 20.79 25.14 7.40 26.87 9.00 18.74 32.52 8.50 10.74 7.22 6.23 7.71 26.98 41.15 12.98 8.56 43.13 12.10 33.61 9.10 10.49 11.22 46.99 21.92 10.00 18.76 33.80 9.51 22.67 10.61 11.44 7.39 40.45 9.31 8.90 34.39 45.02 8.40 32.77 44.88 29.76 8.48 11.22 6.66 10.13 24.27 28.86 18.04 10.00 14.00 16.02 10.75 6.73 10.00 Note: The inlet/outlet water temperature difference is 5℃.02 37.40 31.04 32.38 50.78 42.94 25.79 26.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Heating: Ambient temp.86 39.00 16.12 7.38 23.23 8.74 11.33 8.23 30.78 22.34 7.00 19.00 15.81 10.57 29.08 8.45 25.86 6.00 17.21 7.54 9.13 9.52 22.99 45.59 34.34 9.09 7.31 32.94 32.57 9.60 6.46 35.41 36.26 24.14 41.06 30.09 27.32 9.42 35.18 41.56 48.46 9. 65 18.91 7.44 17.07 19.87 18.08 69.07 10.30 16.55 19.20 54.65 15.22 18.88 16.45 63.06 19.00 74.19 21.00 17.00 .62 19.89 54.01 46. 68 30.17 57.38 63.00 79.91 16.97 18.61 65.00 18.70 16.41 72.50 18.38 47.00 25.64 53.31 62.89 20.21 61.41 57.08 60.72 19.(℃) Chilled water outlet temp.00 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW 5.83 16.17 70.77 16.03 53.28 20.88 15.17 20.78 17.40 20.22 19.93 59.70 20.15 49.38 51.00 35.55 65.93 49.98 55.00 67.43 18.00 69.28 17.03 69.67 19.81 66.20 17.87 13.00 80.00 63.00 40.15 18.52 19.62 75.47 56.50 17.59 53.04 18.49 17.49 17.10 18.88 21.44 16.87 54.00 72.92 60.11 50.75 17.62 6.57 18.00 46.58 15.65 59.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 9.03 55.48 16.50 17.51 17.56 20.54 18.73 65.18 15.50 51.37 11.73 18.00 76.98 15.43 18.48 56.00 77.28 71.47 58.91 16.81 18.30 17.24 20.56 17.27 57.53 74.57 12.99 18.73 44.51 63.89 48.10 61.99 19. 21.70 16.97 61.84 21.12 61.29 Note: The inlet/outlet water temperature difference is 5℃.14 56.66 57.00 65.40 52.92 17.96 59.87 9.95 67.86 67.99 17.29 8.64 65.04 14.65 57.00 61.19 18.3 MGB-F55W/RN1 Cooling: Ambient temp.36 62.56 17. 83 14.00 30.58 12.94 12.68 44.89 42.27 44.19 21.45 54.30 65.54 47.72 43.85 62.00 32.13 16.19 51. -10 -6 -2 2 7 10 13 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW kW kW 40.20 53.39 19.46 15.26 19.93 66.17 42.67 40.94 41.66 13.87 18.40 11.69 17.11 16.59 17.97 49.68 19.12 17.70 60.63 77.00 33.70 17.28 52.82 49.86 15.14 13.44 11.45 45.54 72.45 22.48 60.91 15.95 17.00 29.48 17.32 19.85 18.56 58.58 48.45 15.95 46.12 18.80 23.92 15. 69 .42 60.08 14.12 44.75 15.68 33.20 16.53 44.05 13.01 53.38 18.32 15.22 16.00 28.53 45.36 61.99 53.83 46.00 35.40 74.05 38.68 39.22 68.48 64.26 78.91 56.04 59.41 41.83 21.55 18.46 12.13 13.36 55.39 48.67 20.95 20.16 17.67 19.49 16.66 18.75 58.00 31.48 16.99 17.23 49.24 21.00 32.00 26.49 19.42 11.58 67.28 Note: The inlet/outlet water temperature difference is 5℃.44 37.32 42.65 47.11 48.24 14.24 16.89 18.92 43.88 70.28 21.98 71.69 24.53 83.82 12.71 65.89 81.79 40.93 14.15 53.41 64.39 59.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Heating: Ambient temp.08 20.(℃) Hot water outlet temp.67 54.00 40.94 14.58 68.12 50.46 16.58 17.01 75.88 13.98 35.37 20.00 18.04 63.84 13.38 14.16 19.19 57.73 17.48 51.05 56.63 16.00 34.43 20.66 20.90 19.24 14.36 13.14 48.46 59.55 50.16 47.59 73.71 22. 88 23.39 57.09 20.93 20.52 59.00 67.60 21.94 75.90 22. 70 30.62 20.91 54.66 21.53 6.27 51.59 74.46 18.27 18.91 23.80 61.20 79.98 20.23 20.(℃) Chilled water outlet temp.92 9.56 48.58 19.87 17.00 86.00 76.00 19.47 63.34 80.34 20.00 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW 5.85 19.28 8.85 7.15 22.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 9.09 18.99 21.58 22.27 21.64 22.64 72.00 69.51 21.18 18.83 19.08 54.38 23.06 18.74 20.10 19.70 65.00 81.88 20.46 11.05 77.36 15.17 17.07 56.80 74.57 20.04 20.00 40.00 87.25 62.25 17.36 71.72 19.89 67.70 21.68 12.14 69.00 84.65 71.78 76.4 MGB-F60W/RN1 Cooling: Ambient temp.35 58.61 67.17 69.76 19.26 65.46 21.13 19.36 63.92 59.25 68.19 67.72 60.41 69.43 81.51 21.04 65.68 19.20 14.00 79.96 67. 21.03 22.00 25.33 17.07 59.76 65.09 60.32 71.54 18.00 46.57 63.03 76.16 63.14 23.57 18.00 35.87 64.38 19.44 19.13 10.01 13.00 71.47 Note: The inlet/outlet water temperature difference is 5℃.45 20.88 57.14 18.37 61.00 83.60 18.97 19.99 22.00 63.95 21.87 53.54 19.44 17.24 20.00 74.43 20.30 56.16 19.60 58.61 19.08 19.00 .40 18.55 70.67 18.29 67.28 61.62 52.09 19.57 18.86 50. 67 46.03 18.38 61.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Heating Ambient temp.01 65.62 60.04 20.35 68.36 54.00 32.00 33.39 49.29 61.24 16.97 91.20 79.40 71.21 18.09 22.11 14.29 15.48 57.26 53.73 51.33 43.09 23.69 19.00 63.49 22.26 76.05 16.63 16.00 36.17 16.59 21.00 37.22 23.16 45.97 16.75 85.57 82.05 50.65 17.89 47.62 19.10 51.48 15.61 19.68 19.78 14.43 15.00 39.64 19.50 14.00 17.64 48.12 19.64 65.59 18.62 77.16 18.16 83.43 13.96 53.40 67.26 Note: The inlet/outlet water temperature difference is 5℃.00 70.00 30.96 59.04 20.33 20.00 35.94 58.00 69.31 21.81 64.67 15.37 56.92 18.26 24.25 18.00 35.36 88. 71 .05 42.84 26.09 20.91 42.78 12.73 14.46 17.80 71.43 64.08 58.66 55.64 74.49 41.90 20.29 25.90 79.48 22.84 43.32 65.21 13.74 19.16 70.70 66.76 56.71 44.02 73.85 21.57 52.43 44.44 12.07 65.96 59.00 20.47 15.85 62.35 21.05 48.88 15.33 12.01 50.90 46.00 28.12 38.56 18.97 22.41 17.(℃) Hot water outlet temp.13 18.96 63.18 14.09 19.99 22.46 20.12 42.83 56.04 20.05 49.04 17. -10 -6 -2 2 7 10 13 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW kW kW 40.88 20.88 36.73 13.61 21.20 21.80 52.21 45.00 19.71 14.11 17.51 17.52 13.00 34.54 40.19 45.53 48.77 44.00 38.26 24.50 15.35 48.27 74.99 80.43 17.31 58.98 21. 97 23.52 67.80 22.35 65.27 22.00 82.69 57.83 77.75 68.00 40.25 70.89 70.08 20.67 52.68 21.39 62.52 19.90 20.85 82.00 72.72 76. MGBL-D65W/RN1 Cooling Ambient temp.23 18.95 21.94 20.00 80.40 61.00 .47 23.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 9.15 20.00 90.00 91.44 87.00 46.27 20.51 73.99 54.58 68.40 72.87 24.00 85.79 65.00 20.55 23.13 22.65 19.63 68.33 21.82 21.38 66.74 11.26 19.85 18.54 88.99 19.81 22.17 19.25 22.96 72.54 22.06 20.65 80.04 7.67 20.41 24.17 9.24 71.44 20.70 6.62 73.76 20.49 8.97 68.00 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW 5.67 22.51 21.36 77.42 56.00 95.39 10.5 MGB-F65W/RN1.52 14.00 75.93 80.06 57.64 19.75 23.90 22.99 59.09 72.22 64.04 19.14 84.18 75.06 69.00 77. 72 30.95 21.30 85.19 68.72 21.57 23.90 19.01 62.25 20.00 88.52 64.46 77.99 24.98 23.18 82.26 75.77 70. MGB-D65W/RN1.79 23.77 17.53 66.69 15.17 64.66 20.10 19.47 22.28 59.70 19.11 23.07 82.41 19.05 21.83 63.81 Note: The inlet/outlet water temperature difference is 5℃.10 61.38 20.41 22.98 12.33 13.21 21.57 75. 21.77 18. MGBL-F65W/RN1.76 78.76 21.24 20.81 66.04 21.67 21.61 61.52 18.91 21.58 24.00 25.00 35.36 19.(℃) Chilled water outlet temp.40 74.00 93. 50 76.45 13.31 23.00 34.36 60.72 75.92 59.85 19.60 46.10 17.25 21.43 69.12 15.74 20.36 48.87 15.81 26.15 73.29 49.45 53.31 24.96 14.02 69.79 43.79 87.80 16.34 22.44 15.61 46.61 15.70 24.06 26.42 54.00 32.48 83.12 20.77 51.33 45.60 24.12 45.52 Note: The inlet/outlet water temperature difference is 5℃.25 14.25 41.46 76.98 62.57 57.69 15.69 21.67 57.86 19.91 56.27 22.95 52.89 13.73 66.62 70.47 18.00 36.15 75.39 16.69 17.15 23.03 19.00 40.17 19.03 46.24 58.52 14.23 19.00 38.01 50.45 92.33 88.00 42.54 17.28 16.31 20.11 22.22 15.14 20.31 20.87 17.58 48.68 21.66 49.52 21.24 38.28 14.79 63.75 16.67 63.02 94.96 18.84 73.41 70.50 21.02 85.95 22.08 55.65 78.75 23.96 23.59 22.15 20.18 80.10 24.64 44.51 18.60 61.05 64.54 18.86 47.89 90.42 41.80 21.60 98.50 24.02 19.00 41.78 27.00 39.20 18.00 21.00 30.29 23.43 85.00 37.33 67. -10 -6 -2 2 7 10 13 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW kW kW 40.24 80.88 47.04 66.98 28.26 25.97 21.70 42.42 63.32 21.81 70.22 72.63 67.00 37. 73 .80 17.54 60.91 62.84 20.18 18.28 23.50 22.74 55.17 43.99 70.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Heating: Ambient temp.94 58.69 66.95 25.48 17.83 82.08 18.16 50.95 19.29 63.12 49.73 51.07 16.07 77.(℃) Hot water outlet temp.92 22. 85 160.19 122.52 41.00 25.34 43.19 145.60 171.93 47.00 176.76 133.75 48.71 37.48 11.36 43.69 164.98 49.72 39.02 125.08 45.07 42.54 35.11 40.52 157.20 39.67 126.62 133. 21.13 115.14 46.00 187.34 105.34 45.00 40.29 38.94 44.39 137.50 47.98 8.52 38.00 .45 153.82 43.38 15.15 150.24 146.00 40.49 44.62 44.78 141.50 41.52 150.54 37.49 41.35 165.78 10.92 145.80 39.30 41.55 44.81 49.88 175.11 43.98 118.03 135.42 43.35 150.41 6.26 136.00 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW 5.64 42.55 40.00 183.80 44.31 39.04 37.93 137.22 123.07 133.54 141.80 122.49 141.08 7.00 150.05 129.84 112.08 39.11 47.48 142.00 145.33 41.65 13.97 46.83 39.78 125.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 9.00 160.00 165.66 42.52 42.00 35.91 42.37 114.71 131.28 168.6 MGB-F130W/RN1,MGBL-F130W/RN1 Cooling: Ambient temp.66 155.98 108.43 42.22 46.04 14.83 44.87 40.43 128.95 46. 74 30.81 148.40 38.57 47.00 190.75 41.16 41.00 171.14 164.17 49.00 46.73 154.31 160.89 40.90 43.95 12.08 177.13 139.49 137.59 45.(℃) Chilled water outlet temp.34 38.00 180.01 147.16 137.79 145.05 38.55 119.02 42.97 39.33 40.34 129.58 130.33 9.27 44.79 40.00 155.92 154.46 36.63 Note: The inlet/outlet water temperature difference is 5℃. 83 125.37 36.55 177.05 38.49 77.50 43.78 26.91 184.00 153.00 74.75 31.03 139.82 113.20 122.43 30.06 93.58 46.00 61.16 36.33 196.24 41.55 103.63 52.60 40.29 43.37 160.55 43.01 37.70 39.27 40.59 98.50 28.67 40.04 Note: The inlet/outlet water temperature difference is 5℃.48 116.89 50.50 47.00 72.56 54.30 146.00 44.83 118.81 141.60 35.52 50.26 135.33 114.61 32.22 30.34 38.88 45.00 75.63 141.04 39.58 126.57 126.56 32.96 57.17 96.09 129.43 150.47 41.66 165.88 116.08 132.00 43.35 127.39 41.47 161.30 157.01 100.64 43.55 28.91 39.23 46.83 127.(℃) Hot water outlet temp.76 95.89 27.00 78.89 104.85 138.23 141.11 52.69 45.16 111.14 33.66 91.07 37.93 152.93 47.45 103.36 39. 75 .78 33.98 44.74 34.97 140.61 46.00 77.33 98.45 144.14 154.38 34.00 82.18 45.15 114.03 29.04 171.96 124.93 37.00 42.21 49.30 151.19 48.39 36.63 38.39 49.20 34.09 34.73 39.89 45.68 147.96 35.92 29.71 48.04 39.66 135.83 42.38 42.72 47.94 37.00 80.47 110.87 170.38 31.08 121.58 87.10 43.00 85.24 42.32 50.23 49.53 44.11 189.91 107.72 121.72 180. -10 -6 -2 2 7 10 13 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW kW kW 40.22 41.87 31.23 30.93 43.63 49.49 33.85 108.99 41.30 40.96 166.45 133.37 132.19 92.00 65.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Heating: Ambient temp.62 41.85 82.00 69.47 38.58 174. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 9.7 MGB-F200W/RN1 Cooling: Ambient temp.18 64.94 190.87 68.00 173.73 64.09 189.43 245.83 149.74 75.17 69.49 61.99 65.57 208.65 207.00 214.15 63.52 175.00 40.03 6.03 57.07 7.69 237.75 74.22 214.(℃) Chilled water outlet temp.71 67.15 160.46 8.63 208.15 65.00 253.19 214.62 187.00 260.15 76.04 12.25 15.80 71.00 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW 5.00 25.80 169. 76 30.28 63.97 69.15 64.55 179.24 10.91 72.00 35.98 189.89 178.78 62.00 46.00 237.13 66.83 171.50 203.96 69.91 65. 21.06 201.81 61.69 72.12 182.27 61.80 220.11 56.35 201.00 243.94 63.54 9.42 215.27 67.00 249.38 62.43 76.10 61.72 66.11 218.46 72.44 59.10 205.13 165.20 183.83 154.80 162.87 59.26 59.90 60.00 234.49 68.80 70.14 193.19 233.10 73.00 207.00 71.16 201.42 58.29 228.19 60.50 208.16 189.33 61.00 228.08 63.09 69.97 173.12 242.65 75.23 64.52 183.09 212.00 221.08 227.63 222.00 263.32 11.14 201.23 67.30 62.59 57.00 .51 196.37 68.84 59.29 64.54 72.99 58.29 68.50 184.89 179.11 185.84 62.73 14.70 222.12 55.28 196.40 229.49 63.69 196.13 13.74 168.79 65.00 63.55 194.64 66.49 195.36 66.63 Note: The inlet/outlet water temperature difference is 5℃.77 68.91 67. 06 50.08 61.85 40.00 110.38 220.00 104.37 256.65 51.05 61.36 56.00 57.03 42.52 69.22 138.00 100.40 70.00 120.78 56.29 67.80 126.28 58.14 38.05 74.33 71.67 204.16 172.96 48.52 182.55 142.12 41.07 44.03 58.66 205.52 68.01 49.40 47.96 50.66 39.95 200.92 175.60 120.01 55.36 219.95 142.06 58.10 49.46 65.28 65.18 191.05 71.79 53.84 46.19 203.15 165.18 197.98 163.00 222.25 185.07 74.58 228.17 155.14 247.00 113.79 202.00 124.53 197.70 192.26 47.08 168.02 165.00 61.20 52.08 69.40 62.26 239.39 60.45 284.66 253.00 53.37 182.91 150.50 132.13 52.64 275.74 146.41 63.73 43.69 43.79 52.78 150.19 45.00 107.20 188.00 61.54 209.79 55.61 241.57 169.36 44.61 232.03 56.61 55.46 160.86 48.00 64.61 218.95 176.00 59.93 112.98 54.38 140.66 77.00 111.78 224.13 57.94 48.31 248.00 95.60 134.97 53.26 177.83 46.00 116.04 61.44 45.10 49.62 63.08 66.38 63.35 63.31 38.00 88.87 42. -10 -6 -2 2 7 10 13 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW kW kW 40.65 59.92 205.43 66.85 180.53 47.83 160.08 46.86 267.10 261.43 156.12 64.81 212. 77 .65 135.39 43.36 59.60 54.55 44.92 Note: The inlet/outlet water temperature difference is 5℃.74 80.31 183.21 194.45 214.64 41.49 185.81 48.(℃) Hot water outlet temp.41 42.62 67.95 150.93 58.63 68.41 233.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Heating: Ambient temp.40 50. 43 242.8 MGBT-F250W/RN1 Cooling: Ambient temp.32 87.45 337.05 83.68 222.00 329.55 71.75 82.32 308.37 80.98 88.56 220.00 52.11 89.91 329.95 85.56 88.90 80.82 14.43 75.02 221.38 81.29 235.15 96.94 94.38 282.09 248.43 73.51 15.40 74.67 265.20 79.63 73.00 75.00 289.68 11.31 98.58 84.55 77.83 7.44 86.13 215.00 352.10 95.23 257. 78 30.34 70.00 317.77 289.72 82.70 73.84 78.00 35.75 77.11 94.80 90.28 319.51 82.28 99.78 85.86 75.37 226.79 237.12 230.59 83.88 315.15 285.88 272.96 279.00 25.43 80.00 279. 21.42 100.00 Note: The inlet/outlet water temperature difference is 5℃.26 259.64 8.32 78.16 88.47 6.96 263.54 83.28 84.73 86.90 86.69 269.49 89.57 209.23 80.00 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW kW kW 5.68 78.61 289.00 80.43 247.66 82.00 46.20 256.65 256.29 324.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 9.44 71.25 76.77 236.52 93.03 272.00 365.89 68.64 244.64 91.49 80.62 12.92 201.06 95.36 9.35 93.54 74.73 227.00 40.19 72.90 90.44 308.24 239.96 279.41 85.34 202.37 77.37 273.95 250.61 87.06 78.00 78.50 81.65 241.92 249.00 75.01 79.62 279.79 298.23 90.00 338.50 229.00 346.62 76.99 263.32 297.38 295.00 299.22 216.00 308.33 195.70 263.96 78.30 182.53 297.68 303.17 272.04 13.46 281.27 10.45 98.00 .81 289.13 84.10 92.80 94.78 207.00 361.84 341.60 188.(℃) Chilled water outlet temp.75 76.47 263.64 253.18 317.30 234.58 83. 58 46.30 89.06 223.49 265. 79 .04 239.12 197.78 41.99 276.11 162.(℃) Hot water outlet temp.00 299.08 79.05 178.77 203.92 247.11 69.48 272.54 55.83 211.83 308.75 45.36 325.97 81.02 203.27 97.50 47.15 253.62 243.70 78.00 128.18 49.30 315.27 189.00 162.65 335.80 341.16 216.35 48.41 63.66 91.54 101.10 346.82 50.75 58.17 152.69 53.71 88.00 270.00 157.81 68.00 150.30 82.08 64.70 245.18 51.34 81.81 361.56 217.18 71.42 286.96 44.56 74.96 93.74 65.07 72.33 57.44 227.28 261.22 68.50 52.33 75.20 43.67 67.31 70.81 259.35 61.07 50.53 282.00 148.76 171.00 120.05 76.88 246.00 141.79 87.47 42.22 64.22 371.70 298.84 62.67 85.63 55.74 78.09 64.38 73.41 72.23 232.06 209.31 333.80 98.36 59.38 186.23 84.95 80.53 78.36 61.21 80.95 77.80 63.98 58.34 92.34 88.58 296.03 236.94 70.12 Note: The inlet/outlet water temperature difference is 5℃.00 -6.91 82.10 289.79 74.87 237.82 72.75 106.00 80.79 76.84 60.80 294.44 192.00 153.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Heating Ambient temp.08 86.56 83.93 221.24 83.00 135.02 72.70 84.30 259.72 54.00 145.89 276.83 76.98 313.18 192.27 69.76 265.92 180.40 303.41 84.20 274.40 66.08 202.19 228.25 89.79 323. -10.78 56.65 383.93 183.75 87.44 352.67 223.00 -2 2 7 10 13 Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power Capacity Power (℃) kW kW kW kW kW kW kW kW kW kW kW kW kW kW 39.79 94.64 250.00 167.52 249.45 92.08 76.26 277. 1 MGB-F25W/RN1 80 MGB-F30W/RN1 MCAC-ATSM-2012-10 .R410A air-cooled modular chiller unit 50Hz 10 Exploded View 10. 4 Filter 1 32 1 10.10 10 4-Way valve ass'y of A unit 1 28 Drainage pan bracket 2 10.1 15 1 16 front-below cover board 1 49 Left-right side board 17 comp cover board 2 50 R410a 18 Small underpan bracket ass'y 2 51 EEV solenoid 2 19 Small underpan bracket ass'y 2 52 Ambient temp sensor 1 20 Small underpan 1 53 Discharge temp controller 2 21 Separator 2 54 Comp electric heater 2 22 Compressor 2 55 Pipe sensor 6 23 underpan bracket 1 56 Pipe sensor wire 3 2 7Kg 81 .MCAC-ATSM-2012-10 No. Part R410A air-cooled modular chiller unit 50Hz Name Quantity No.7 Wire joint 1 Pressure controller 1 27.1 6 6.3 Muffler 1 40 Rear-front cover board 12.1 4-Way valve 1 29 E-part box cover board 1 10.4 Contactor 1 5.1 4-Way valve 1 38 Side bracket 2 12.6 Pressure controller 1 34 Condenser left seal board Input pipe ass'y of B unit 1 35 Condenser of B unit 1 Filter 1 36 Motor bracket 2 4-Way valve ass'y of B unit 1 37 Side seal board 4 12.1 Electronic expansion valve 1 27.1 14 14.1 7 ass'y ass'y Input pipe ass'y of A unit 1 27.2 Relay 2 Input pipe ass'y of A unit 1 27. Part Name Quantity 2 24 underpan parts 1 1 25 underpan bracket 1 1 26 Reinforcement bracket 6 1 27 E-part box ass'y 1 1 Rear—front net 2 Condenser right seal board 3 Double-pipe heat exchanger 4 Condenser right seal board 5 Input pipe ass'y of B unit 1 27.2 4-Way valve solenoid 1 39 Motor bracket 2 2 11 11.1 Output pipe ass'y of A unit 1 27.5 Transformer 1 7.3 Muffler 1 31 Prevent water box 1 10.5 Pipe joint 1 42 Axial flow fan 1 12.9 9.1 9 Pressure controller 1 27.5 Pipe joint 1 33 Condenser of A unit Rear-below cover board 10.8 Wire joint 4 Wire joint 1 Comp capacitor 1 8.4 Filter 1 41 Motor 1 12.2 4-Way valve solenoid 1 30 Drainage pan 1 10.6 Pressure controller 1 43 Top cover 1 Suction pipe ass'y of A unit 1 44 Partition board 1 Pressure controller 1 45 Top cover 1 Suction pipe ass'y of A unit 1 46 Seal partition board 1 Pressure controller 1 47 2 48 Rear cover board Rear-front cover board 1 Rear-below and front below bracket 13 13.6 Wire joint 2 8 Output pipe ass'y of B unit 1 27.3 Contactor 1 Filter 1 27.1 Main control board ass'y 1 Electronic expansion valve 1 27.1 12 1 ass'y 2 12. R410A air-cooled modular chiller unit 50Hz 10.2 MGB-D25W/RN1 82 MGB-D30W/RN1 MCAC-ATSM-2012-10 . 1 12 Input pipe ass'y of B unit Filter 4-Way ass'y of B unit 12.1 9 ass'y Input pipe ass'y of B unit Input pipe ass'y of A unit Filter 8.3 Muffler 10.2 Relay 27.2 Filter 14.2 4-Way solenoid 10.6 Pressure controller 13 13.1 14 ass'y Electronic expansion valve 6.6 Wire joint 27.1 Main control board ass'y 27.5 Pipe joint 12.8 Wire joint 27.9 Wire joint 27.1 4-Way 10.4 Contactor 27.3 Contactor 27.1 Electronic expansion valve 8 Output pipe ass'y of B unit Pressure controller Output pipe ass'y of A unit 9.1 R410A air-cooled modular chiller unit 50Hz Suction pipe ass'y of A unit Pressure controller Suction pipe ass'y of B unit 14.5 Pipe joint 10.1 6 7 Input pipe ass'y of A unit 7. Part Name 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 2 1 1 24 Underpan 25 Underpan bracket 26 reinforcement bracket 27 E-part box ass'y 27.1 Pressure controller 10 4-Way valve ass'y of A unit 10.2 4-Way solenoid 12.MCAC-ATSM-2012-10 No.1 4-Way 12.7 Wire joint 27.4 Filter 10. 1 Part Name Rear—front net 2 Condenser right seal board 3 Double-pipe heat exchanger 4 Condenser right seal board 5 5.3 Reducing valve 15 Rear-below and front-below bracket 16 Front-below cover board 17 comp cover board 18 small underpan bracket ass„y 19 small underpan bracket ass„y 20 small underpan 21 Accumulater cylinder 22 compressor 23 Underpan bracket Quantity No.1 Pressure controller 14.6 Pressure controller 11 11.3 Muffler 12.10 Compressor capacitor 28 Compressor 29 Drainage pan bracket 30 E-part box cover board 31 Drainage pan 32 Preventing water box 33 Condenser of A unit 34 Rear-below cover board 35 Left seal board ass'y of condenser 36 Condenser of B unit 37 Motor bracket 38 side seal board 39 Side bracket 40 42 Motor bracket Rear-above and front-above cover board Motor 43 Axial flow fan 44 Top cover board 45 Partition board 46 Top cover board 47 Seal partition board 48 Rear cover board 49 Rear-front cover board 50 Left-right side board 51 R410a 52 EEV solenoid 53 Ambient sensor 54 Discharge temp sensor 55 Comp electric heater 56 Pipe sensor 57 Pipe sensor wire 58 Comp electric heater 41 Quantity 1 1 6 1 1 2 1 1 1 2 1 4 1 1 1 2 1 1 1 1 1 2 1 2 4 2 2 2 1 1 1 1 1 1 1 1 2 7(Kg) 2 1 2 1 6 3 1 83 .4 Filter 12.5 Transformer 27. R410A air-cooled modular chiller unit 50Hz MGCSL-F30W/RN1 84 MCAC-ATSM-2012-10 . MCAC-ATSM-2012-10 No.1 13 14 14. 1 201290190122 20 1 201590190014 21 2 201295010078 22 2 201295300100 23 1 201290190124 23.1 37.1 26.3 17.2 29 30 31 32 33 1 201600900056 34 3 201601200004 35 1 1 1 1 1 202301800835 201690191151 201600600111 201600600103 201601000031 36 37 37.2 38 1 201600900056 39 3 1 201601200004 201290190056 40 41 Part Name The door welding part of electrical box The welding part of small baseplate Base Output pipe ass'y of A unit double-pipe Pressure controller Input pipe ass'y II of A unit Strainer Input pipe fixed base of double pipe Input pipe ass'y of A unit Electronic expansion valve Strainer Input pipe ass'y II of B unit Strainer Input pipe ass'y I of B unit Electronic expansion valve Strainer Safety valve Double pipe heat exchanger Replenishing pipe's fixed base Water pump Installation beam of pump Welding support of hydraulic module Connection part of hydraulic module support Stainless steel corrugated pipe Inlet pipe ass'y of pump Y shape filter Water charge valve Target flow-volume controller Outlet pipe welding ass'y of pump Expansion vessel Welding parts water tray Qty BOM code 1 201290190224 1 201290190233 1 201290190103 1 201690191407 1 202301800835 1 201690191414 1 201600900040 1 201290190288 1 1 1 1 1 1 1 1 1 1 1 1 2 201690191416 201601300018 201600900040 201690191409 201600900040 201690191411 201601300018 201600900040 201604100114 201700202000 201290190210 202400600824 201290190211 1 201290190212 1 201290190209 1 1 1 1 1 201290190286 201690191422 201600900815 201601600104 202301820013 1 201690191418 1 1 201601300517 201290190119 85 .5 16. 1 2 3 4 5 6 7 8 9 10 11 12 12.1 16.1 17.1 15 16 16.3 16.1 28 28.2 16.1 2 201290190204 25 2 1 2 1 1 2 1 1 2 1 1 1 1 201295300101 201295300098 201275900027 201690191112 201601200004 201601010504 201690191111 201601200004 201401410020 201690191405 201600600111 201600600103 201601000031 26 26.1 28.5 18 Part R410A air-cooled modular chiller unit 50Hz Name Right seal plate condenser components D A condenser components Motor holder Cover C components of the left seal plate condenser Part B condenser A seal plate condenser components of the right Supporting board Cover board Cover Drainage pan holder Suction pipe ass'y A Pipe joint Accumulator cylinder Suction pipe ass'y B Pipe joint Compressor A unit four-way valve ass'y 4-way valve 4-Ways valve solenoid Muffler Strainer Pipe joint Pressure controller B unit 4-way valve ass'y 4-way valve 4-Ways valve solenoid Muffler Strainer Pipe joint Base ass'y Qty BOM code No.4 16.4 17.2 27 27.6 17 17.2 17.1 1 201590190012 24 1 201290190125 24. 6 19.15 86 Part Name Electrical box ass'y Electronic installation board Dual Relay Compressor capacitor Low temp.7 19.10 19.1 19.9 19.8 19.13 19. cooling module ass'y Relay Contactor Contactor Three-phase power protection devices Wire joint Wire joint Wire joint Wire joint.4 19.11p Outdoor main board ass'y Transformer Outdoor current detection board ass'y MCAC-ATSM-2012-10 Qty 1 1 1 1 BOM code 203390190029 201290190227 202300830544 202401000410 No. 42 43 44 45 1 201390190028 46 1 202300800003 47 2 202300850043 48 1 202300800110 49 1 202301600518 50 4 1 1 202301450122 202301450110 202301450132 51 52 53 1 202301400365 54 1 1 201390190026 202300900109 55 56 1 201390190020 57 Part Name Cover Left-side board ass'y Rear cover Front cover Top cover Maintenance window in the bulkhead cover Welding part of middle separation board Outlet pipe fixed base Net Clapboard supporting board About clapboard Top cover B components of the left seal plate condenser Axial flow fan Motor Motor bracket bonding parts Qty 1 1 1 1 BOM code 201295300096 201290190232 201290190223 201290100235 1 201290140111 1 201290501495 1 201290190205 1 201290190287 2 201290190118 3 1 1 201295010094 201295500014 201195300051 1 201290190123 1 1 201200300013 202400401168 2 201290590191 .R410A air-cooled modular chiller unit 50Hz No. 19 19.3 19.5 19.14 19.11 19.12 19.2 19. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz MGCSL-D30W/RN1 87 . 2 17.3 17.R410A air-cooled modular chiller unit 50Hz No.1 13 14 15 16 16. 1 201290190122 23 1 2 2 201590190014 201295010078 201295300100 23.1 28.1 24 24.2 29 30 1 201401400280 31 1 1 201690191405 201600600111 32 33 1 201600600103 34 1 201601000031 35 1 201600900056 36 3 1 1 1 201601200004 202301800835 201690191151 201600600111 37 37.2 16.6 17 17.4 16.1 17.4 88 Part Name Right seal plate condenser components D A condenser components Motor holder Cover C components of the left seal plate condenser Part B condenser A seal plate condenser components of the right Supporting board Cover board Cover Drainage pan holder Suction pipe ass'y A Pipe joint Accumulator cylinder Compressor Digital compressor A unit four-way valve ass'y 4-way valve 4-Ways valve solenoid Muffler Strainer Pipe joint Pressure controller B unit 4-way valve ass'y 4-way valve 4-Ways valve solenoid Muffler Strainer Qty MCAC-ATSM-2012-10 BOM code No.1 1 201290190124 25 1 201590190012 26 1 201290190125 26.5 16.2 27 27.1 2 2 1 2 1 1 2 1 201290190204 201295300101 201295300098 201275900027 201690191112 201601200004 201601010504 201401410020 26.1 37.1 28 28. 1 2 3 4 5 6 7 8 9 10 11 12 12.3 16.1 16.2 38 1 201600600103 39 1 1 201601000031 201600900056 40 41 Part Name Output pipe ass'y of A unit double-pipe Pressure controller Input pipe ass'y II of A unit Strainer Input pipe fixed base of double pipe Input pipe ass'y of A unit Electronic expansion valve Strainer Input pipe ass'y II of B unit Strainer Input pipe ass'y I of B unit Electronic expansion valve Strainer Safety valve Double pipe heat exchanger Replenishing pipe's fixed base Water pump Installation beam of pump Welding support of hydraulic module Connection part of hydraulic module support Stainless steel corrugated pipe Inlet pipe ass'y of pump Y shape filter Water charge valve Target flow-volume controller Outlet pipe welding ass'y of pump Expansion vessel Welding parts water tray Qty BOM code 1 201690191407 1 1 1 202301800835 201690191414 201600900040 1 201290190288 1 201690191416 1 201601300018 1 1 1 1 1 1 1 1 201600900040 201690191409 201600900040 201690191411 201601300018 201600900040 201604100114 201700202000 1 201290190210 1 2 202400600824 201290190211 1 201290190212 1 201290190209 1 201290190286 1 1 1 1 201690191422 201600900815 201601600104 202301820013 1 201690191418 1 1 201601300517 201290190119 . 42 43 44 45 46 1 202401000410 47 1 201390190028 48 1 2 1 202300800003 202300850043 202300800110 49 50 51 1 202301600518 52 4 202301450122 53 1 202301450110 54 1 202301450132 54.15 20 21 22 Part R410A air-cooled modular chiller unit 50Hz Name Pipe joint Base ass'y Electrical box ass'y Electronic installation board Dual Relay Compressor capacitor Low temp.3 19.9 19.2 19.11 19.11p Outdoor main board ass'y Transformer Outdoor current detection board ass'y The door welding part of electrical box The welding part of small baseplate Base Qty 3 1 1 1 1 BOM code 201601200004 201290190056 203390190029 201290190227 202300830544 No. 17.2 1 201390190020 56 1 201290190224 57 1 201290190233 58 1 201290190103 59 Part Name Cover Left-side board ass'y Rear cover Front cover Top cover Maintenance window in the bulkhead cover Welding part of middle separation board Outlet pipe fixed base Net Clapboard supporting board About clapboard Top cover D machine back to the tube components Pipe joint D machines take over the assembly solenoid valve Pressure-relief-valve Strainer B components of the left seal plate condenser Axial flow fan Motor Motor bracket bonding parts Qty 1 1 1 1 1 BOM code 201295300096 201290190232 201290190223 201290100235 201290140111 1 201290501495 1 201290190205 1 2 3 201290190287 201290190118 201295010094 1 201295500014 1 201195300051 1 201690191306 1 201601200004 1 201690101464 1 1 201600600501 201600900040 1 201290190123 1 201200300013 1 202400401168 2 201290590191 89 .8 19.4 19.MCAC-ATSM-2012-10 No.1 19.13 19.5 19. cooling module ass'y Relay Contactor Contactor Three-phase power protection devices Wire joint Wire joint Wire joint Wire joint.12 19.6 19.10 19.1 1 202301400365 55 1 1 201390190026 202300900109 55.7 19.5 18 19 19.14 19.1 55. R410A air-cooled modular chiller unit 50Hz 10.3 MGB-F55W/RN1 90 MGB-F60W/RN1 MCAC-ATSM-2012-10 MGB-F65W/RN1 . 3p E-part box Wiring slot separator Shell and tube evaporator Cover Pole E-part box door Suction pipe ass'y A Suction pipe ass'y B 4-way valve ass'y A 4-way valve ass'y B Drainage pan ass'y Middle partition plate Net Net Top upright support Condenser seal connector Top cover Axial flow fan 2 1 0.11 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Wire joint.9 Wire joint 1 202301450130 2 1 1 2 2 2 2 1 1 1 1 8 4 1 2 1 1 1 1 1 201290108624 201590100023 201590100024 201290100219 201290100233 201290100211 201252600035 201690191273 201690191272 201290100241 201290100246 201290100218 201290100247 201290100042 201402300130 201290100243 201290100193 201290100244 201290100245 203390190018 21.MCAC-ATSM-2012-10 No.3 Part Name A combination of pieces of fixed plate condenser Condenser side board Condenser ass'y A Condenser ass'y B Mid horizontal support Fixed board Mid upright support Pipe fixing clamp Evaporator input pipe ass'y Evaporator input pipe ass'y Cover Cover Triangle reinforcement ass'y Reinforcement board Base Compressor Cover Wiring terminal fixing board Cover Cover E-part box ass'y Air-cooled module control board components Transformer Three-phase protection device signal output line group R410A air-cooled modular chiller unit 50Hz Qty BOM code No.2 21. Part Name Qty BOM code 1 201290108627 21. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21.5 2 1 1 4 1 1 1 1 1 1 2 2 4 2 1 2 2 202301450044 201290100212 201119900945 201601100072 201790190017 201290100242 201290108623 201290100194 201690191276 201690191274 201690191279 201690191278 201290100195 201290100248 201290100240 201290100237 201290100191 201290108626 201195300051 201200300013 1 201390190006 40 Motor 2 202400400399 1 202300900109 41 Mid horizontal support 2 201290100223 1 2024901A0004 42 Motor bracket ass'y 4 201290100005 91 .10 21.1 21. 8 Wire joint Wire joint 3 1 202301450122 202301450110 46 MGB-D65W/RN1 92 Condenser seal connector Coil temp.4 21.5 Relay Compressor capacitor 2 2 202300800003 202401000410 43 44 21.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 21.6 AC contactor 2 202300850050 45 21.7 21. sensor ass'y Room temp sensor ass'y T41 Wired controller 1 2 201290108625 202301300401 1 202301300403 1 203355100210 . 1 Pressure controller 1 202301820073 4 Condenser ass'y B 1 201590100024 30 1 201690191339 4.1 9.1 4.2 Fluted pipe ass'y A 1 201690101439 29 Electronic control box door A machine back to the tube components Pressure controller A machine back to the tube ass'y 1 201690191377 3.1 30.3 The condenser assemblies A 1 201690101393 29.4 31 31.4 32 33 34 35 36 37 38 39 40 41 42 Pipe joint Four-way valve ass'y of A 4-way valve Pressure controller Pressure controller Pipe joint Drainage pan ass'y Middle partition plate Net Net Top upright support Condenser seal connector Top cover Axial flow fan Discharge pipe ass'y of A Motor Mid horizontal support 2 1 1 1 1 2 1 2 2 4 2 1 2 2 1 2 2 201601200004 201690191390 201600600110 202301820014 202301800840 201601200004 201290100195 201290100248 201290100240 201290100237 201290100191 201290108626 201195300051 201200300013 201690191381 202400401168 201290100223 1 4.2 A four-way valve assembly machine 4-way valve Pressure controller 1 1 201600600110 202301820014 1 201690101392 30.3 31.2 11 12 13 14 15 16 17 splitter Qty BOM code No.MCAC-ATSM-2012-10 No.1 Condenser ass'y of A 1 201590100030 28.1 31.1 1 202301820073 3.1 10.2 31. R410A air-cooled modular chiller unit 50Hz 1 201290108627 26 Pole 4 201290108623 2 Part Name A combination of pieces of fixed plate condenser Condenser side board 2 201290108624 27 1 201290190139 3 Condenser ass'y A 1 201590100023 28 1 201690191335 3.2 Condenser ass'y of B Fluted pipe ass'y B The condenser splitter assemblies B Mid horizontal support Fixed board Mid upright support Pipe fixing clamp Evaporator input pipe ass'y Electronic expansion valve Strainer Evaporator input pipe ass'y of A Electronic expansion valve Strainer Cover Cover Triangle reinforcement ass'y Reinforcement board Base Supporting ass'y of compressor Cover 1 1 201590100031 201690101440 30.3 Pressure controller 1 202301800840 2 2 2 2 1 1 2 1 1 2 1 1 8 4 1 2 1 201290100219 201290100233 201290100211 201252600035 201690191273 201601300018 201600910001 201690191395 201601300018 201600910001 201290100241 201290100246 201290100218 201290100247 201290190198 201290190199 201290100243 30.3 5 6 7 8 9 9.2 10 10. Part Name Qty BOM code 93 . 1 21.12 21. sensor ass'y Temp.5 201119900945 60 1 201690191384 23 Vapor-liquid separator 2 201601100111 61 1 201690191385 24 Shell and tube evaporator 1 201790190017 62 1 201690101220 25 Cover 1 201290100242 63 Compressor Gas balance pipe of compreesor Oil balance pipe ass'y Total water temperature mouth components Accessorywired controller(English) 22 1 203355100572 21.4p Wire joint Wire joint Three-phase power protection devices Compressor capacitor Qty 4 1 1 1 BOM code 201290100005 201290108625 201690191392 201600600501 1 201290108629 47 48 Part Name Motor bracket ass'y Condenser seal connector Unload valve ass'y Pressure-relief-valve Fixed plate with the condenser B EEV solenoid coil Discharge temp sensor 2 3 201601300516 202301610027 201390190024 49 Room temp sensor ass'y T41 1 202301300403 3 2 1 1 1 1 1 3 202300800003 202300850043 202300850050 202300900109 202301400365 202301450003 202301450110 202301450122 50 51 52 53 54 55 56 57 Coil temp. 18 19 20 21 MCAC-ATSM-2012-10 Qty 1 1 1 1 BOM code 201290100193 201290100244 201290100245 203390190028 No.1 1 201290190144 46 1 1 201290190196 201390190017 1 21. 43 44 45 45.4 21.11 21.2 21.11p Wire joint.13 94 .9 21.10 21.5 21.14 Part Name Wiring terminal fixing board Cover Cover Outdoor electric box ass'y Welding together pieces of electronic control box Electronic installing board Outdoor main board ass'y Outdoor current detection board ass'y Relay Contactor AC contactor Transformer Wire joint.7 21.6 21.3 21.8 21.sensor ass'y Coil temp sensor ass'y Compressor electric heater Compressor electric heater 4-Ways valve solenoid R410A Compressor 2 1 3 1 2 2 14 1 202301300401 202301300083 202301300081 202403100031 202403100254 201600600103 200500100003 201401400740 1 202301600518 58 Compressor 1 201401420040 2 202401000410 59 1 201401420030 Wiring trough 0.R410A air-cooled modular chiller unit 50Hz No. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz MGBL-F65W/RN1 95 . R410A air-cooled modular chiller unit 50Hz 96 MCAC-ATSM-2012-10 . 10 2 1 1 201290108624 201590100023 201590100024 21.2 21.3 21.11 21.13 2 201290100219 21.5 2 1 201119900945 201601100111 201790190017 1 201290100242 4 1 1 201290108623 201290190240 201690191276 1 201690191369 1 201690191339 1 1 2 2 4 2 1 2 2 2 2 4 1 201690191371 201290100195 201290100248 201290100240 201290100237 201290100191 201290108626 201195300051 201200300013 202400401168 201290100223 201290100005 201290108625 2 202301300401 1 202301300403 97 .1 21.9 Part Name A combination of pieces of fixed plate condenser Condenser side board Condenser ass'y A Condenser ass'y B Mid horizontal support Fixed board Mid upright support Pipe fixing clamp Evaporator input pipe ass'y of unit B Evaporator input pipe ass'y Cover Cover Triangle reinforcement ass'y Reinforcement board Base Compressor Cover Wiring terminal fixing board Cover Cover Outdoor electric box ass'y Electric box welding part Transformer Outdoor main board ass'y Wire joint.14 2 2 2 201290100233 201290100211 201252600035 22 23 24 1 201690191501 25 1 1 1 201690191272 201290100241 201290100246 26 27 28 8 201290100218 29 4 201290100247 30 1 2 1 1 1 1 1 1 1 1 1 1 2 201290100042 201402300130 201290100243 201290100193 201290100244 201290100245 203390190035 201290190235 202300900109 201390190039 202301450003 202301450110 202300850050 31 32 33 34 35 36 37 38 39 40 41 42 43 1 202301600554 44 1 202301400365 45 1 201390190037 Part Name Wire joint Compressor capacitor Relay Dual Relay Low temp.4 21. sensor ass'y Room temp sensor ass'y T41 Qty BOM code 6 202301450122 2 2 1 202401000410 202300800003 202300830544 1 201390190028 0.11p Outdoor current detection board ass'y R410A air-cooled modular chiller unit 50Hz Qty BOM code No.5 21.4p Wire joint AC contactor Three-phase voltages sequence protective relays Wire joint.7 21. 1 201290108627 21.8 21. cooling module ass'y Wiring trough Vapor-liquid separator Shell and tube evaporator Cover Pole Electrical box door Suction pipe ass'y A B unit suction pipe ass'y A four-way valve assembly machine B unit four-way valve ass'y Drainage pan ass'y Middle partition plate Net Net Top upright support Condenser seal connector Top cover Axial flow fan Motor Mid horizontal support Motor bracket ass'y Condenser seal connector Coil temp.12 21. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21.MCAC-ATSM-2012-10 No.6 21. R410A air-cooled modular chiller unit 50Hz MGBL-D65W/RN1 98 MCAC-ATSM-2012-10 . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 99 . 3 31.R410A air-cooled modular chiller unit 50Hz No.3 30. 1 201290108627 21.2 11 12 13 14 15 16 17 18 19 20 21 21.11p Outdoor unit currrent detection ass'y Wire joint Compressor capacitor MCAC-ATSM-2012-10 Qty BOM code No.2 4.1 31.1.1 10.3 4 4.4 21.2 10 10.1.15 23 1 201690101393 24 1 1 1 201590100024 201590100031 201690101440 25 26 27 1 201690101392 28 2 201290100219 28.1 3.4p Wire joint AC contactor Contactor Three-phase voltages sequence protective relays Wire joint.4 1 201690191501 31 1 1 2 1 1 8 4 1 2 1 1 1 1 1 201690191273 201601300018 201600910001 201290100241 201290100246 201290100218 201290100247 201290190198 201290190199 201290100243 201290100193 201290100244 201290100245 203390190034 31.2 21.1 9.1.4 32 33 36 37 40 42 43 44 45 45.1 1 201290190235 46 1 1 1 1 2 202300900109 202301450003 202301450110 202300850050 202300850043 54 56 57 58 59 1 202301600554 60 1 202301400365 61 1 201390190030 62 6 202301450122 63 2 202401000410 Part Name Relay Dual Relay Low temp.1 2 201290100233 29 2 201290100211 29.2 3.1 4.11 100 Part Name A combination of pieces of fixed plate condenser Condenser side board Condenser ass'y A Condenser ass'y of A Fluted pipe ass'y A The condenser splitter assemblies A Condenser ass'y B Condenser ass'y of B Fluted pipe ass'y B The condenser splitter assemblies B Mid horizontal support Fixed board Mid upright support Pipe fixing clamp Evaporator input pipe ass'y of unit A Evaporator input pipe ass'y of A Electronic expansion valve Strainer Evaporator input pipe ass'y of unit B Evaporator input pipe ass'y Electronic expansion valve Strainer Cover Cover Triangle reinforcement ass'y Reinforcement board Base Supporting ass'y of compressor Cover Wiring terminal fixing board Cover Cover Outdoor electric box ass'y Electrcial box welding part Transformer Wire joint.10 21.1.1 21.12 2 201290108624 21.14 1 1 201590100030 201690101439 21.8 21.5 21.1 2 201252600035 30 1 201690191502 30.2 31.9 21.wired controller(English) Qty BOM code 2 202300800003 2 202300830544 2 201390190028 1 2 201390190038 201601100111 1 201790190017 1 4 1 201290100242 201290108623 201290190240 1 201690191335 1 202301800837 1 201690191377 1 202301800837 1 201690191339 1 201600600110 1 1 2 202301800840 202301820014 201601200004 1 201690191390 1 1 1 2 1 2 2 1 1 2 4 1 1 1 201600600110 202301800840 202301820014 201601200004 201290100195 201290100248 201290100191 201290108626 201690191381 201290100223 201290100005 201290108625 201690191392 201600600501 1 201290108629 1 14 1 1 1 202403100031 200500100021 201401400740 201401400660 201401400830 1 201690191384 1 201690191385 1 201690101220 1 203355100572 .3 5 6 7 8 9 9.3 21.6 21.7 21.2 30.1 9. 1 2 3 3.1 1 1 2 201690191395 201601300018 201600910001 30. cooling module ass'y Outdoor main board ass'y Vapor-liquid separator Shell and tube evaporator Cover Pole Electrical box door A machine back to the tube components Pressure controller A machine back to the tube ass'y Pressure controller A four-way valve assembly machine 4-way valve Pressure controller Pressure controller Pipe joint Four-way valve ass'y of A 4-way valve Pressure controller Pressure controller Pipe joint Drainage pan ass'y Middle partition plate Top upright support Condenser seal connector Discharge pipe ass'y of A Mid horizontal support Motor bracket ass'y Condenser seal connector Unload valve ass'y Pressure-relief-valve Fixed plate with the condenser B Compressor electric heater Refrigerant Compressor Compressor Compressor Gas balance pipe of compreesor Oil balance pipe ass'y Total water temperature mouth components Accessory.1 10.13 1 201590100023 21. 4 MGB-F130W/RN1 101 .MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 10. 2 48.12 102 .1 2 201290100430 40.1 12.1 12. II Iron nets fixed board I Protect network and In the frame beams Cover Air-cooled electronic control box assembly module Outdoor control board assembly MCAC-ATSM-2012-10 Qty 2 2 2 4 4 4 1 BOM code 201290100258 201290100260 201290100429 201290100433 201290100427 201290100266 201290100269 No.11 Wire joint 1 202301450104 48 2 202301600518 48. 1 2 3 4 5 6 7 8 9 10 11 12 12.5 12. 5p 1 202301450037 47 12.R410A air-cooled modular chiller unit 50Hz No.3 36 37 38 39 40 40. II Iron nets fixed plate.3 Pressure controller Pipe joint B2 machines take over the four-way valve assembly evaporator Pressure controller 1 2 202301800843 201601200004 1 201690191297 1 202301800842 13 14 Three-phase power protection devices Control box door Cover 15 Cover 1 201290100244 49 16 Cover 1 201290100243 49.7 Transformer 2 202300900109 46.2 12.10 AC contactor 4 202300850050 47.3 12.3 Part Name The top beam The condenser seal fittings.9 Wire joint.1 4-way valve 1 201600600110 1 1 201290100280 201290100241 48. II Protect net around pole Trough fixation plate Left right panel by.8 Wire joint 1 202301450130 46.2 4 201290100432 40. 35.1 12.4 Wire joint 5 202301450122 45 12.3 2 201290100255 41 1 201290100242 42 1 203390190019 1 Part Name Qty 2 4 6 2 4 2 1 BOM code 201601200004 201290100297 201252600035 201290100431 201290100428 201590100025 201590100030 1 201690101436 1 201690101393 2 201290108627 Motor bracket bonding parts 8 201290100284 43 Motor 4 202400400399 201390100013 44 Axial flow fan 4 201200300013 2 201290108629 2 1 201590100026 201590100031 1 201690101437 1 201690101392 1 201690191296 1 202301800842 1 201690191350 Pipe joint Fixed plate Pipe fixing clamp Welding parts water tray Seal plate condenser A condenser components Condenser ass'y of A A flute-shaped tube assembly machine The condenser splitter assemblies A A combination of pieces of fixed plate condenser Fixed plate with the condenser B B condenser components Condenser ass'y of B B-flute-shaped tube assemblies The condenser splitter assemblies B A1 machine to take over the evaporator component four-way valve Pressure controller B2 four-way valve assembly machine 12.6 Relay Compressor capacitor 4 4 202300800003 202401000410 46 46. 1 4-way valve 1 201600600110 81 Pipe temperature sensor assemblies 1 202301300478 35.MCAC-ATSM-2012-10 No.1 31 31.1 1 201290100264 51 1 201290100273 51.1 34 103 . 1 201290100286 50 4 201402300130 50.1 34.2 34.3 52.2 52.1 A2 machine evaporator inlet pipe assembly Electronic expansion valve to take over B1 Evaporator inlet pipe assembly machine Electronic expansion valve I sealed connector condenser Coil temp sensor ass'y Pipe temperature sensor assemblies Room temp sensor ass'y T41 34.3 A1 machine evaporator inlet pipe assembly Electronic expansion valve B1 machine four-way valve assembly 4-way valve Pressure controller Pressure controller 34.1 Part Name A2 machine back to the tube components Pressure controller B1 machine back to the tube components Pressure controller A2 four-way valve assembly machine 4-way valve Pressure controller Pressure controller Pipe joint Qty BOM code 1 201690191373 1 202301800845 3 201690191375 1 202301800844 1 201690191352 1 1 1 2 201600600110 202301800842 202301800843 201601200004 2 201290100261 1 201290100276 4 1 201195300051 201290100277 21 Reinforcement board 4 201290100247 52 22 23 24 25 Triangle reinforcement ass'y Piping support-unit Vapor-liquid separator Shell and tube evaporator Storage tank bottom I weld parts installation Compressor installed base I weld Vertical beams in the frame I left panel B2 machine evaporator inlet pipe assembly 8 2 4 1 201290100218 201290100272 201601100111 201790190019 52.2 Pressure controller 1 202301800841 33 33.1 32 32.1 52. 17 18 19 20 Part R410A air-cooled modular chiller unit 50Hz Name Base weld parts Compressor Storage tank bottom II weld installation Compressor installed base II weld Qty BOM code No.4 Pipe joint 2 201601200004 73 35 A1 Machine four-way valve assembly 1 201690191356 76 Coil temperature sensor ass'y 4 202301300400 35.4 1 201290100265 53 1 201290100274 54 2 3 201290100256 201290100270 55 56 Roof rack beams II Top cover I beam roof rack 1 201690191293 57 Vertical beam roof rack 2 201290100287 Electronic expansion valve 1 201601300018 59 Total water temperature mouth components 1 201690101220 1 201690191291 61 2 202301300081 1 201690101166 63 1 202301300082 1 201690191295 64 2 202301300403 1 201601300018 66 4 202301610049 1 201690191294 67 4 202403101357 1 201601300018 68 Discharge temperature controller Electrical heating belt compression Four-way valve coil 2 201600600235 1 201690191354 69 Four-way valve coil 2 201600600237 1 1 1 201600600110 202301800842 202301800841 70 71 72 Electronic expansion valve coil Refrigerant Wired controller Pipe temperature sensor assemblies 4 28 1 201601300544 200500100021 203355100210 3 202301300097 26 27 28 29 30 30. R410A air-cooled modular chiller unit 50Hz MGBL-F130W/RN1 104 MCAC-ATSM-2012-10 . 1 48. 5p Wire joint Transformer Transformer AC contactor Wire joint Electronic control box cover plate Cover Cover Cover Base weld parts Qty 2 2 2 4 4 4 1 2 4 BOM code 201290100258 201290100260 201290100429 201290100433 201290100427 201290100266 201290100269 201290100430 201290100432 No.2 35.3 36 37 38 39 40 40.2 12. 35.5 12. II Protect net around pole Trough fixation plate Left right panel by.3 12.1 4 202401000410 46.5 R410A air-cooled modular chiller unit 50Hz 12.14 12.11 12.12 12.9 12.MCAC-ATSM-2012-10 12.1 2 201290100255 40.2 1 202301450003 46.1 35.4 12.1 48 48. II Iron nets fixed plate. 1 2 3 4 5 6 7 8 9 10 11 12 12.1 1 201290100286 51 Part Name 4-way valve Pressure controller Pipe joint Fixed plate Pipe fixing clamp Welding parts water tray Condenser seal plate ass'y A condenser components Condenser ass'y of A A flute-shaped tube assembly machine The condenser splitter assemblies A A machine condenser fixed plate ass'y Motor bracket bonding parts Motor Axial flow fan B machine condenser fixed plate ass'y B condenser components Condenser ass'y of B B-flute-shaped tube assemblies The condenser splitter assemblies B A1 machine to take over the evaporator component four-way valve Pressure controller 4-way valve ass'y of B2 unit 4-way valve Pressure controller Pipe joint B2 machines take over the four-way valve assembly evaporator Pressure controller A2 machine back to the tube components Pressure controller B1 machine back to the tube components Qty 1 1 2 4 7 2 2 2 1 BOM code 201600600110 202301800843 201601200004 201290100297 201252600035 201290100431 201290100615 201590100025 201590100030 1 201690101436 1 201690101393 2 201290100617 8 201290100284 4 202400401168 4 201200300013 2 201290100618 2 201590100026 1 201590100031 1 201690101437 1 201690101392 1 201690191296 1 1 1 1 2 202301800842 201690191500 201600600110 202301800843 201601200004 1 201690191297 1 202301800842 1 201690191373 1 202301800845 3 201690191375 105 .3 1 202301450037 47 4 1 1 4 1 202301450122 202300930205 202300900109 202300850050 202301450104 47.7 12.8 12. II Iron nets fixed board I Protect network and In the frame beams Cover Outdoor electrical box ass'y Welding together pieces of electronic control box I combine pieces of electrical mounting plate Outdoor main board ass'y The relay auxiliary board ass'y Low temp.6 12.12 12.10 No.7 12.4p 12.10 12.2 1 201290100242 40.4 12.3 1 203390190040 41 1 201290190156 42 1 201290190330 43 2 201390190039 44 1 201390190046 45 2 201319902824 46 4 202301000921 46.3 12.14 13 14 15 16 17 Wire joint.13 12.13 12. cooling module ass'y current transformer Compressor capacitor Wire joint.9 12.8 Part Name The top beam The condenser seal fittings.6 12.1 1 201290100244 50 1 201290100243 50.1 12.11 12.3 1 201290190162 49 1 201290100241 49.2 48. 4 35 106 Part Name Compressor Storage tank bottom II weld installation Compressor installed base II weld Reinforcement board Triangle reinforcement ass'y Piping support-unit Vapor-liquid separator Shell and tube evaporator Storage tank bottom I weld parts installation Compressor installed base I weld Vertical beams in the frame I left panel B2 machine evaporator inlet pipe assembly Electronic expansion valve A2 machine evporator input pipe ass'y Electronic expansion valve B1 Evaporator inlet pipe assembly machine Electronic expansion valve A1 machine evaporator input pipe ass'y Electronic expansion valve B1 machine four-way valve assembly 4-way valve Pressure controller Pressure controller Pipe joint A1 Machine four-way valve assembly MCAC-ATSM-2012-10 Qty 4 BOM code 201402300130 No.1 4 8 2 201290100247 201290100218 201290100272 52.4 4 201601100111 53 1 201790190019 54 1 201290100265 55 1 201290100274 56 2 201290100256 57 3 201290100270 59 1 201690191293 61 1 201601300018 63 1 201690191509 66 1 201601300018 67 1 201690191295 68 1 201601300018 69 1 201690191510 70 1 201601300018 71 1 201690191354 72 1 201600600110 73 1 202301800843 76 1 202301800842 78 2 201601200004 81 1 201690191356 Part Name Pressure controller A2 four-way valve assembly machine 4-way valve Pressure controller Pressure controller Pipe joint I sealed connector condenser Roof rack beams II Top cover I beam roof rack Vertical beam roof rack Total water temperature mouth components Room temp sensor ass'y T41 Coil temp sensor ass'y Discharge temperature controller Electrical heating belt compression Four-way valve coil Four-way valve coil Electronic expansion valve coil Refrigerant Accessory.2 52.2 34.1 34. 18 19 20 21 22 23 24 25 26 27 28 29 30 30.1 31 31.3 52. sensor ass'y Pipe temperature sensor assemblies Coil temp sensor ass'y Qty 1 BOM code 202301800845 1 201690191352 1 201600600110 1 1 2 202301800843 202301800842 201601200004 2 201290100261 1 201290100276 4 201195300051 1 201290100277 2 201290100287 1 201690101220 2 202301300403 2 202301300400 4 202301610049 4 202403101357 2 201600600235 2 201600600237 4 201601300544 28 200500100021 1 203355100572 3 202301300478 2 202301300401 3 202301300097 3 202301300081 .1 32 32.1 34 34. 51.wired controller(English) Pipe temperature sensor assemblies Coil temp.R410A air-cooled modular chiller unit 50Hz No.3 34.1 1 201290100264 52 1 201290100273 52.1 33 33. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 10.5 MGB-F200W/RN1 107 . 2 108 Air-cooled electronic control box assembly module Welding together pieces of electronic control box Electrical mounting plate I Part Name Qty 1 1 2 BOM code 201600600110 202301800843 201601200004 1 201690191322 1 202301800842 1 201690191323 1 202301800842 1 201690191321 1 202301800842 1 201290100376 1 2 3 201290100365 201290100370 201290100369 Panel fasteners II 8 201290100372 50 Triangular reinforcement 12 201290100387 201290100367 51 Trunking II 1 201290100361 2 201290100363 52 II trunking cover 1 201290100360 2 201290100374 53 Enter the evaporator tube assembly 1 201690191313 1 203390190012 53.1 10 Top cover 6 201195300051 45 11 12 13 Rear Panel II Condenser output tube II In lane bridge I Block I installed electronic control box Block III electronic control box installed Rear Panel I Block II Electronic Control Box Installation 1 3 2 201290100366 201690101357 201290100353 46 47 48 4-way valve Pressure controller Pipe joint Evaporator tube assembly output Pressure controller Evaporator tube assembly output Pressure controller Evaporator tube assembly output Pressure controller Welding together pieces of the base Left panel II Strengthened beams II I left panel 2 201290100364 49 2 201290100362 1 Electric door 14 15 16 17 18 19 19.3 4 Vertical beam in the frame 2 201290100386 42 5 Roof rack crossbar 2 201290100377 42.1 8 Condenser sealed connector II 3 201290100381 44 9 Roof rack beam welding parts 2 201290100359 44. 1 2 3 Part Name Column About the protective screen Network Rail fixed plate II Qty 4 4 2 BOM code 201290100384 201290100347 201290100349 No.1 6 I sealed connector condenser 3 201290100378 43 7 Vertical beam roof rack 2 201290100383 43.1 19.1 Electronic expansion valve 1 201601300018 1 201290100390 54 1 201690191312 1 201290100388 54.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 No.1 41.2 41. 41.1 1 201601300018 Enter the evaporator tube assembly Electronic expansion valve . 4 19. 5p Wire joint Wire joint Compressor capacitor Three-phase power protection devices A Terminal Block 1 10 1 6 202301450037 202301450122 202301450130 202401000410 59 60 61 62 Part Name Enter the evaporator tube assembly Electronic expansion valve I output tube condenser Output tube condenser (C drive) transition tube assemblies Condenser output tube (D drive) transition tube assemblies Shell and tube evaporator Duct I I cover trunking I panel fasteners 3 202301600518 63 I fixed plate tube 4 201290100356 3 1 6 202301400231 202301400232 201290100382 64 64.3 19.5 Part Name Electrical component mounting plate II Main control board ass'y Relay 19.3 Pipe joint 2 201601200004 1 202301800845 65 separator 6 201601100072 1 201690191330 66 The beams in the 2 201290100385 1 3 202301800845 201690101354 67 68 Front Panel Strengthen the beam I 4 4 201290100368 201290100371 3 201690101362 69 Network Rail fixed plate I 4 201290100350 3 201590100022 70 6 201290100348 3 201290108635 71 6 201290100351 6 201200300013 72 Front grille Welding parts mounting base compressors Compressor Enter the evaporator tube assembly Electronic expansion valve I fixed plate throttle parts Enter the evaporator tube assembly Electronic expansion valve Enter the evaporator tube assembly Electronic expansion valve Target flow-volume controller Total water temperature mouth components 6 201402300130 1 201690191317 1 2 201601300018 201290100358 1 201690191315 1 201601300018 1 201690191316 1 1 201601300018 202301820013 1 201690101220 19.1 4-way valve 1 201600600110 86 40. R410A air-cooled modular chiller unit 50Hz 19.9 19.1 38 Evaporator tube output Pressure controller Evaporator tube output assembly assembly 38.2 40.6 AC contactor 6 202300830520 57 19.8 19.13 19.3 41 Pressure controller Pipe joint Four-way valve assembly III 1 2 2 202301800843 201601200004 201690191325 87 88 89 tube assembly sensor Discharge temperature controller Electrical heating belt compression Electronic expansion valve coil Four-way valve coil Four-way valve coil R410A 109 .MCAC-ATSM-2012-10 No.2 Four-way valve assembly II 4-way valve Pressure controller 3 1 1 201690191310 201600600110 202301800843 5 201690191311 64.1 74 3 201290108634 75 32 Induction motor Motor bracket bonding parts A fixed plate with pieces of condenser A machine Condenser Parts 3 201590100021 75.10 19.1 77 36 Tube fixed plate III 12 201290100354 78 1 201690191318 79 Wired controller 1 203355100210 1 202301800842 80 Coil temp sensor ass'y 9 202301300081 1 201690191319 81 Coil temp sensor ass'y 6 202301300400 1 202301800842 82 Pipe temperature assemblies 1 202301300097 1 201690191320 83 Room temp sensor ass'y T41 3 202301300403 6 202301610049 6 202403100066 6 201601300544 4 2 42 201600600239 201600600235 200500100003 21 21.1 64.14 20 Qty BOM code No.1 Pressure controller 39 Evaporator output 39.12 19.1 33 Tube fixed plate II 2 201290100355 76 34 35 Welding parts water tray In lane bridge II 3 2 201290100398 201290100352 76.1 22 22.11 Wire joint.1 Pressure controller 1 202301800842 84 40 I four-way valve assembly 1 201690191309 85 40.1 56 Qty BOM code 1 201690191314 1 3 201601300018 201690101358 1 201690101405 1 201690101408 1 1 1 10 201790190020 201290100392 201290100391 201290100373 27 A Terminal Block Seal plate condenser Components of the compressor back to the trachea Pressure controller I return to the trachea compressor components Pressure controller Condenser inlet pipe II I enter the tube condenser components Part B condenser B fixed plate with pieces of condenser Axial flow fan 28 Motor 5 202400400399 73 29 30 1 12 202400400564 201290100375 73. 1 201290100389 55 3 6 201390100009 202300800003 55.7 Transformer 3 202300900109 58 19.1 23 24 25 26 31 37 37. R410A air-cooled modular chiller unit 50Hz 10.6 MGB-F250W/RN1 110 MCAC-ATSM-2012-10 . 1 69.8 69.7 Part Name 69.7 69. 1 2 3 4 5 6 69.4p Wire joint Reinforcing board II Three-phase asynchronous motor Back support board of electric box Pipe support V 1 7 3 202301450003 202301450122 201290190242 6 202400800834 1 201290190272 3 201290190259 7 7.11p 8 8 2 1 1 202300850046 202300850050 202300900109 202301400253 202301400365 1 201690191457 69.13 69.1 No.14 70 Wire joint.6 Name 69.6 Relay 6 202300800003 1 2 4 3 3 201601300021 201600900078 201290190253 201690191473 201690191447 69. 56 58 59 60 61 62 Top cover Front panel II Fixed part of panel Bottom pillar I Pipe support IV Front panel I Qty 8 1 1 1 1 1 BOM code 201195300051 201290190282 201290190281 201290190245 201290190274 201290190283 1 201690191460 63 Pipe fixing clamp 20 201252600035 1 2 8 201601300021 201600900078 201690191435 64 65 67 Reinforcing board I Pipe support III Pipe preforming 1 1 9 201290190244 201290190261 201286900040 1 201690191451 68 Pipe support VII 8 201290190273 1 201690191429 69 1 203390190031 1 2 4 201601300021 201600900078 201290100384 69.12 Wire joint.1 14.4 69.1 18.9 69.2 11 Triangular reinforcement Left panel II Vertical beam in the frame Strengthened beams II I panel fasteners I left panel Inputting pipe ass'y of A unit evaporator Electronic expansion valve Strainer Discharging pipe ass'y Inputting pipe II of B unit evaporator Inputting pipe ass'y of B unit evaporator Electronic expansion valve Strainer Column 12 Base welding parts 1 201290190241 69.2 69.14 69.2 19 Inputting pipe ass'y of C unit evaporator Electronic expansion valve Strainer Guard board welding parts Four-way valve ass'y I Outlet pipe ass'y I of condenser Inputting pipe ass'y of D unit evaporator Electronic expansion valve Strainer Four-way valve ass'y II 20 Pipe support VI 1 201290190258 71 21 Cover of wire casing III 1 201290190285 72 22 Wire casing III 1 201290190260 73 14 14.2 15 16 17 18 Electrical box ass'y of air modular Installation board II ass'y Installation board I ass'y Electrical box welding parts Currrent detction board ass'y of outdoor unit Main board ass'y of outdoor unit 111 .MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 69.9 69.1 10.5 69.1 69.10 69.5 1 201690191453 69.1 7.11 AC contactor AC contactor Transformer A Terminal Block Wire joint. 1P 3 202301400419 1 2 1 201601300021 201600900078 201690191465 69.4 13 Base guard board 10 201290190257 69.2 8 9 10 18.10 Qty 12 1 2 2 10 3 BOM code 201290100387 201290100365 201290100386 201290100370 201290100373 201290100369 No.1 69.15 Part 69.8 69.3 1 1 1 201290190265 201290190267 201290190269 2 201390100024 2 201390190031 10. 1 201690191445 74 1 1 1 201290190279 201290190280 201790190021 4 Part Name Qty BOM code Seal plate condenser 8 201290100382 75 76 77 Motor Axial flow fan Motor bracket bonding parts 2 8 16 202400800952 201200300013 201290100375 201290190255 78 Part B condenser 4 201590100022 1 201290190249 79 A machine Condenser Parts B fixed plate with pieces of condenser A fixed plate with pieces of condenser Welding parts water tray Cover II of electrical box Cover I of electrical box Support board of electrical box Output pipe of evaporator Output pipe ass'y of evaporator(A) Output pipe ass'y of evaporator(B) Output pipe ass'y of evaporator(C) Output pipe ass'y of evaporator(D) Suction pipe ass'y of compressor Suction pipe III Oil balance pipe ass'y I Reinforcing board Refrigerant Oil balance pipe ass'y II Four-way valve coil Electronic expansion valve coil Total water temperature mouth components Target flow-volume controller Electrical heating belt compression 4 201590100021 4 201290108635 4 201290108634 4 1 1 201290100398 201290190275 201290190276 2 201290190271 1 201690191452 1 201690191443 1 201690191441 1 201690191439 1 201690191437 4 201690191462 4 4 1 60 4 4 201690191450 201690191477 201290190284 200500100021 201690191478 201600600517 4 201601300544 1 201690101220 1 202301820013 8 202403100066 .R410A air-cooled modular chiller unit 50Hz No. MCAC-ATSM-2012-10 29 Part Name Outlet pipe ass'y II of condenser Wire casing I Cover of wire casing I Shell and tube heat exchanger Installation base welding parts of compressor Inclined support II 30 Pipe support I 1 201290190263 80 31 Pipe support II 2 201290190262 81 32 33 34 Grille fixed board I Front grille Fixed board II of grille 4 8 2 201290190251 201290100348 201290190250 82 83 84 35 Compressor 8 201402300210 85 37 Liquid separator 4 201601100165 86 38 Bottom column 4 201290190247 87 39 Beam 2 201290190246 88 40 Front Panel 5 201290100368 89 41 Wire casing 1 201290190277 90 42 Cover of wire casing II 1 201290190278 91 43 45 46 47 48 49 Fixed board of drainage Panel fasteners II Inclined support I Wire support Wiring bridge I sealed connector condenser 8 8 1 3 3 4 201290190243 201290100372 201290190248 201290190270 201290190264 201290100378 92 93 94 95 96 97 4 201290100381 99 4 201290100347 100 2 201290190252 101 3 201290100359 102 2 201290100383 24 25 26 27 28 50 52 53 54 55 112 Condenser sealed connector II About the protective screen Upper beam Roof rack beam welding parts Vertical beam roof rack Qty BOM code No. 1 Failure & Protection Codes of the Module 25/30kW module No Code Trouble 1 E0 Water flow detection error (The third time) 2 E1 Power phase sequence error 3 E2 Communication error 4 E3 Total water outlet temperature sensor error 5 E4 Outlet water temperature sensor error in shell and tube exchanger 6 E5 Pipe temperature sensor error in condenser A 7 E6 Pipe temperature sensor error in condenser B 8 E7 Outdoor ambient temperature sensor error 9 E8 Air discharge temperature sensor error in digital compressor in system A 10 E9 Water flow detection error (The first and second times) 11 EA Main unit detected that auxiliary unit‟s quantity have decreased 12 EB Anti-freezing temperature sensor 1 error in shell and tube exchanger 13 EC Wired controller did not find out any on-line module unit 14 ED Wired controller and module unit communication error 15 Ed 1-hour consecutive 4-times PE protection 16 EE Wired controller and computer communication error 17 EF Inlet water temperature sensor error 18 P0 High pressure or air discharge temperature protection in system A 19 P1 Low pressure protection in system A 20 P2 High pressure or air discharge temperature protection in system B 21 P3 Low pressure protection in system B 22 P4 Current protection in system A 23 P5 Current protection in system B 24 P6 Condenser high pressure protection in system A 25 P7 Condenser high pressure protection in system B 26 P8 Air discharge temperature sensor protection in digital compressor in system A 27 Pb System anti-freezing protection 28 PE Low-temperature protection of double-pipe heat exchanger 29 F1 EEPROM failure 30 F2 Failure of reduction of wired controller number at parallel connection of multiple wired controller (reserved) 113 .MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 11 Troubleshooting 11. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 New 30kW module (For MGCSL-F30W/RN1 and MGCSL-D30W/RN1) No, Code 1 E0 Error of outdoor EEPROM 2 E1 Power phase sequence error 3 E2 Communication error 4 E3 Total outlet water temperature sensor error (Be valid for main unit) 5 E4 Unit outlet water temperature sensor error 6 E5 Pipe temperature sensor error in condenser A 7 E6 Pipe temperature sensor error in condenser B 8 E7 Outdoor ambient temperature sensor error 9 E8 Output of the power protector error 10 E9 Water flow detection error(manual recovery) 11 EA (Reserved failure code) 12 Eb Anti-freezing temperature sensor error in shell and tube exchanger 13 EC Wired controller detected that the units on-line have decreased. 14 Ed (Reserved failure code) 15 EF Inlet water temperature sensor error 16 P0 High pressure or air discharge temperature protection in system A (manual recovery) 17 P1 Low pressure protection in system A (manual recovery) 18 P2 High pressure or air discharge temperature protection in system B (manual recovery) 19 P3 Low pressure protection in system B (manual recovery) 20 P4 Current protection in system A (manual recovery) 21 P5 Current protection in system B (manual recovery) 22 P6 Condenser high temperature protection in system A 23 P7 Condenser high temperature protection in system B 24 P8 (Reserved failure code) 25 P9 Outlet and inlet water temperature difference protection 26 PA Low ambient temperature drive-up protection 27 Pb System anti-freezing protection 28 PC Anti-freezing pressure protection in system A (manual recovery) 29 Pd Anti-freezing pressure protection in system B (manual recovery) 30 PE Low-temperature protection of evaporator (manual recovery) 114 Trouble . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 55/60/65kW module (Fixed speed) No, Code Trouble 1 E0 Water flow detection error (The third time) 2 E1 Power phase sequence error 3 E2 Communication error 4 E3 Total water outlet temperature sensor error 5 E4 Outlet water temperature sensor error in shell and tube exchanger 6 E5 Pipe temperature sensor error in condenser A 7 E6 Pipe temperature sensor error in condenser B 8 E7 Outdoor ambient temperature sensor error 9 E8 Air discharge temperature sensor error in digital compressor in system A 10 E9 Water flow detection error (The first and second times) 11 EA Main unit detected that auxiliary unit‟s quantity have decreased 12 EB Anti-freezing temperature sensor 1 error in shell and tube exchanger 13 EC Wired controller did not find out any on-line module unit 14 ED Wired controller and module unit communication error 15 Ed 1-hour consecutive 4-times PE protection 16 EE Wired controller and computer communication error 17 EF Inlet water temperature sensor error 18 P0 High pressure or air discharge temperature protection in system A 19 P1 Low pressure protection in system A 20 P2 High pressure or air discharge temperature protection in system B 21 P3 Low pressure protection in system B 22 P4 Current protection in system A 23 P5 Current protection in system B 24 P6 Condenser high pressure protection in system A 25 P7 Condenser high pressure protection in system B 26 P8 Air discharge temperature sensor protection in digital compressor in system A 27 P9 Outlet and inlet water temperature difference protection 28 PA Starting protection of low-temperature cooling 29 Pb System anti-freezing protection 30 PC (Reserved failure code) 31 PE Low-temperature protection of shell and tube heat exchanger 32 F1 EEPROM failure 33 F2 Failure of reduction of wired controller number at parallel connection of multiple wired controller (reserved) 115 . R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 65kW digital module (For MGB-D65W/RN1) No, Code 1 E0 EEPROM error 2 E1 Power phase sequence error 3 E2 Communication error 4 E3 Total water outlet temperature sensor error 5 E4 Outlet water temperature sensor error in heat exchanger 6 E5 Pipe temperature sensor error in condenser A 7 E6 Pipe temperature sensor error in condenser B 8 E7 Outdoor ambient temperature sensor error or power supply protection 9 E8 Output error of the power protector 10 E9 Water flow detection error 11 EA (Reserved failure code) 12 Eb Anti-freezing temperature sensor 1 error in shell and tube exchanger 13 EC Wired controller detected that the units on-line have decreased. 14 Ed (Reserved failure code) 15 EF Inlet water temperature sensor error 16 P0 High pressure or air discharge temperature protection in system A 17 P1 Low pressure protection in system A 18 P2 High pressure or air discharge temperature protection in system B 19 P3 Low pressure protection in system B 20 P4 Current protection in system A 21 P5 Current protection in system B 22 P6 Condenser high pressure protection in system A 23 P7 Condenser high pressure protection in system B 24 P8 (Reserved failure code) 25 P9 Outlet and inlet water temperature difference protection 26 PA Low ambient temperature drive-up protection 27 Pb System anti-freezing protection 28 Pc Anti-freezing pressure protection in system A 29 Pd Anti-freezing pressure protection in system B 30 PE Low-temperature protection of shell and tube heat exchanger 116 Trouble . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 65kW module (For MGBL-F65W/RN1. 14 Ed (Reserved failure code) 15 EF Inlet water temperature sensor error 16 P0 High pressure or air discharge temperature protection in system A(Manual recovery) 17 P1 Low pressure protection in system A(Manual recovery) 18 P2 High pressure or air discharge temperature protection in system B(Manual recovery) 19 P3 Low pressure protection in system B(Manual recovery) 20 P4 Current protection in system A(Manual recovery) 21 P5 Current protection in system B(Manual recovery) 22 P6 Condenser high pressure protection in system A 23 P7 Condenser high pressure protection in system B 24 P8 (Reserved failure code) 25 P9 Outlet and inlet water temperature difference protection 26 PA Low ambient temperature drive-up protection 27 Pb System anti-freezing protection 28 Pc Anti-freezing pressure protection in system A(Manual recovery) 29 Pd Anti-freezing pressure protection in system B(Manual recovery) 30 PE Low-temperature protection of evaporator(Manual recovery) 117 . MGBL-D65W/RN1) No Code Trouble 1 E0 Error of outdoor EEPROM 2 E1 Power phase sequence error 3 E2 Communication error 4 E3 Total water outlet temperature sensor error (Be valid for main unit) 5 E4 Unit outlet water temperature sensor error 6 E5 Pipe temperature sensor error in condenser A 7 E6 Pipe temperature sensor error in condenser B 8 E7 Outdoor ambient temperature sensor error 9 E8 Output of the power protector error 10 E9 Water flow detection error(Manual recovery) 11 EA (Reserved failure code) 12 Eb Anti-freezing temperature sensor error in shell and tube exchanger 13 EC Wired controller detected that the units on-line have decreased. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 130kW module No, Code 1 E0 Water flow detection error (The third time) 2 E1 Power phase sequence error 3 E2 Communication error 4 E3 Total water outlet temperature sensor error 5 E4 Outlet water temperature sensor error in shell and tube exchanger 6 E5 Pipe temperature sensor error in condenser A 7 E6 Pipe temperature sensor error in condenser B 8 E7 Outdoor ambient temperature sensor error 9 E8 Air discharge temperature sensor error in digital compressor in system A 10 E9 Water flow detection error (The first and second times) 11 EA Main unit detect that auxiliary unit‟s quantity have decreased 12 EB Anti-freezing temperature sensor 1 error in shell and tube exchanger 13 EC Wired controller did not find out any on-line module unit 14 ED Wired controller and module unit communication error 15 Ed 1-hour consecutive 3-times PE protection 16 EE Wired controller and computer communication error 17 EF Inlet water temperature sensor error 18 P0 High pressure or air discharge temperature protection in system A 19 P1 Low pressure protection in system A 20 P2 High pressure or air discharge temperature protection in system B 21 P3 Low pressure protection in system B 22 P4 Current protection in system A 23 P5 Current protection in system B 24 P6 Condenser high pressure protection in system A 25 P7 Condenser high pressure protection in system B 26 P8 Air discharge temperature protection in digital compressor in system A 27 P9 Outlet and inlet water temperature difference protection 28 PA Starting protection of low-temperature cooling 29 Pb System anti-freezing protection 30 PC (Reserved failure code) 31 PE Low-temperature protection of shell and tube heat exchanger 32 F1 EEPROM failure 33 F2 Failure of reduction of wired controller number at parallel connection of multiple wired controller (reserved) 118 Trouble . 14 Ed (Reserved failure code) 15 EF Inlet water temperature sensor error 16 P0 High pressure or air discharge temperature protection in system A(Manual recovery) 17 P1 Low pressure protection in system A(Manual recovery) 18 P2 High pressure or air discharge temperature protection in system B(Manual recovery) 19 P3 Low pressure protection in system B(Manual recovery) 20 P4 Current protection in system A(Manual recovery) 21 P5 Current protection in system B(Manual recovery) 22 P6 Condenser high pressure protection in system A 23 P7 Condenser high pressure protection in system B 24 P8 (Reserved failure code) 25 P9 Outlet and inlet water temperature difference protection 26 PA Low ambient temperature drive-up protection 27 Pb System anti-freezing protection 28 Pc Anti-freezing pressure protection in system A(Manual recovery) 29 Pd Anti-freezing pressure protection in system B(Manual recovery) 30 PE Low-temperature protection of evaporator(Manual recovery) 119 .MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 130kW module (MGBL-F130W/RN1) No Code Trouble 1 E0 Error of outdoor EEPROM 2 E1 Power phase sequence error 3 E2 Communication error 4 E3 Total water outlet temperature sensor error (Be valid for main unit) 5 E4 Unit outlet water temperature sensor error 6 E5 Pipe temperature sensor error in condenser A 7 E6 Pipe temperature sensor error in condenser B 8 E7 Outdoor ambient temperature sensor error 9 E8 Output of the power protector error 10 E9 Water flow detection error(Manual recovery) 11 EA (Reserved failure code) 12 Eb Anti-freezing temperature sensor error in shell and tube exchanger 13 EC Wired controller detected that the units on-line have decreased. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 200kW module No, Code 1 E0 Water flow detection error (The third time) 2 E1 Power phase sequence error 3 E2 Communication error 4 E3 Total water outlet temperature sensor error 5 E4 Outlet water temperature sensor error in shell and tube exchanger 6 E5 Pipe temperature sensor error in condenser A 7 E6 Pipe temperature sensor error in condenser B 8 E7 Outdoor ambient temperature sensor error 9 E8 Air discharge temperature sensor error in digital compressor in system A 10 E9 Water flow detection error (The first and second times) 11 EA Main unit detected that auxiliary unit‟s quantity have decreased 12 Eb Anti-freezing temperature sensor 1 error in heat exchanger 13 EC Wired controller did not find out any on-line module unit 14 Ed 1-hour consecutive 3-times PE protection 15 EF Inlet water temperature sensor error 16 P0 High pressure or air discharge temperature protection in system A 17 P1 Low pressure protection in system A 18 P2 High pressure or air discharge temperature protection in system B 19 P3 Low pressure protection in system B 20 P4 Current protection in system A 21 P5 Current protection in system B 22 P6 Condenser high pressure protection in system A 23 P7 Condenser high pressure protection in system B 24 P8 (Reserved failure code) 25 P9 Outlet and inlet water temperature difference protection 26 PA Low ambient temperature drive-up protection 27 Pb System anti-freezing protection 28 PC (Reserved failure code) 29 PE Low-temperature protection of shell and tube heat exchanger 30 F1 Wired controller failure 31 F2 (Reserved failure code) 120 Trouble . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 250kW module No, Code Trouble 1 E0 Error of outdoor EEPROM 2 E1 Power phase sequence error 3 E2 Communication error 4 E3 Error of total outlet water temperature sensor(Be valid for main unit) 5 E4 Outlet water temperature sensor error in shell and tube exchanger 6 E5 Pipe temperature sensor error in condenser A 7 E6 Pipe temperature sensor error in condenser B 8 E7 Outdoor ambient temperature sensor error 9 E8 Output of the power protector error 10 E9 Water flow detection error(manual recovery) 11 EA (Reserved failure code) 12 Eb Anti-freezing temperature sensor error in shell and tube exchanger 13 EC Wired controller detected that the units on-line have decreased. 14 Ed (Reserved failure code) 15 EF Inlet water temperature sensor error 16 P0 High pressure or air discharge temperature protection error in system A 17 P1 Low pressure protection in system A (manual recovery) 18 P2 High pressure or air discharge temperature protection in system B (manual recovery) 19 P3 Low pressure protection in system B (manual recovery) 20 P4 Current protection in system A (manual recovery) 21 P5 Current protection in system B (manual recovery) 22 P6 Condenser high temperature protection in system A 23 P7 Condenser high temperature protection in system B 24 P8 (Reserved failure code) 25 P9 Outlet and inlet water temperature difference protection 26 PA Low ambient temperature drive-up protection 27 Pb System anti-freezing protection 28 PC Anti-freezing pressure protection in system A (manual recovery) 29 Pd Anti-freezing pressure protection in system B (manual recovery) 30 PE Low-temperature protection of evaporator (manual recovery) 121 . Measure the Temp difference between inlet and outlet water. Refrigerant over-charged. Refer to the “low suction pressure”. Insufficient refrigerant charging volume.2 Troubles and Solutions Troubles Possible reasons Solutions Air or other non-condensing gas still in the system. Check and repaired or replace a new one. Refrigerant leakage or insufficient refrigerant volume. Insufficient water flow. Discharge gas from refrigerant charging inlet. Excessive high air suction pressure. please replace a new one. Scaling in water side of heat exchanger. Re-vacuum the system if necessary. Air loop short-circuit. See “Excessive high air suction pressure”. Check and repair the condenser fan. Surrounding temperature is lower. See “Over high air expelling pressure”. Leak-hunting or recharging. recover the normal operation. Check the heat insulation of water pipeline. Error comes from pump or flow-type water volume control.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 11. . Discharge gas from refrigerant charging inlet. Check fan rotating direction. 122 Confirm voltage not higher or lower than the rated voltage 10%. air suction pressure”. Leak-hunting or recharging. Overload assembly error. High voltage or low voltage. High temperature of the inlet chilled-water. Check ambient temperature around it. Discharge the additional refrigerant. Check temperature difference at water inlet and outlet. Re-vacuum the system if necessary. and adjust the water flow volume. See “Excessive low air suction pressure”. Over high temperature in chilling water inlet. Clean condenser fins. Descaling. Thermal resistor error. Over low air suction pressure (Heating operation). Discharge the excessive refrigerant. Over high air suction pressure (Heating operation). Error comes out from 4-way valve or thermal resistor. adjust the water flow. Over high air expelling pressure and air suction See “Over high air expelling pressure” and “Over high pressure. Short circuit comes out from motor or connecting Confirm resistors at motor are connected interface. Replace a new one if necessary. Low temperature of inlet chilled-water. Gas still in water loop. Discharge the excessive refrigerant. Descaling. please replace a new one. Refrigerant leak or insufficient. Over high ambient temperature. Insufficient chilling air volume or condenser fan error. Check water temperature. Compressor stops because of motor overload. Upon error have been confirmed. Over low air suction pressure (Cooling operation). Check installation. See “Excessive high air suction pressure”. signal phase or phase unbalance. Insufficient water flow. Discharge air. Over high air discharge pressure (Heating operation). corresponding to terminals. Over high air discharge pressure(Cooling operation). Excessive refrigerant charging volume. Excessive high air suction pressure. Check chilling water temperature. Reason about remove air short-circuit. protection. Upon error have been confirmed. Check ambient temperature. Compressor stops because of high pressure High pressure switch error. Fins in the condenser are dirty or foreign substance blocking fins. Insufficient air flow volume. Compressor stops because of freeze-proof protection (Cooling operation). Excessive refrigerant charging volume. Charge sufficient refrigerant to the system. Over low temperature of chilling water. Measure the surrounding temp. Refrigerant leak or insufficient. Insufficient chilling water flow volume. Test leakage or charge sufficient refrigerant to the system. Over heat air in the side of air heat exchanger. Air or other non-condensing gas still in the system. Scaling in the evaporator. Over high air suction pressure (Cooling operation). Replace a new one. Over low air discharge pressure (Heating operation). Over low air discharge pressure (Cooling operation). Low suction pressure. Insufficient frost-removal operation. Excessive low air suction pressure. Over high air expelling pressure. Find out the error type and carry out the corresponding measure to settle.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Troubles Possible reasons Solutions Compressor stops because of integrate temperature sensor or air discharge temperature protection. Re-connect and adjust the any 2 wires among 3 phases. High voltage or low voltage protection. Over current relay trip up. See “Over high air expelling pressure” and “excessive low air suction pressure ”. Filter in front (or rear) of expanding valve is blocked. Over high or over low voltage. Air side heat exchanger excessive frost. Compressor can‟t start. Confirm voltage not higher or lower than the rated voltage 10%. Check the running state. Water system error and flow type volume controller short connection. Replace a new one if necessary. Component error. Check the integrated temperature sensor after motor is cool down. Check water system. Abnormal noise comes from compressor. Fix up all assemblies. With noise. Air loop short-circuit. Replace a new filter. Aging of compressor. Wrong connection of phase sequence. fuse burnt out. 4-way valve or thermal resistor error. If the switch is defective. Compressor stops because of low pressure Low voltage switch error. Coils in contactor are burnt out. Replace damaged assembly. 123 . Control circuit without power though. Replace a new compressor. Fixing screws at panel are loosen. Error signal delivered from wired controller. Settle the short-circuit of air discharge. please replace a new one. Check the wring of control system. See “Excessive low air suction pressure”. Liquid refrigerant flows into compressor from evaporator result in liquid slugging. Over high air expelling pressure or excessive low air suction pressure. Adjust refrigerant charge volume. Excessive low air suction pressure. Replace damaged assembly. Reference to mention in above the parts of air suction and discharge pressure error. protection. No There is air and filled refrigerant too much in system.(Generally occur after maintenance. blocking. . 124 customer Yes See the analysis of discharge temp. Yes Replace EXV or coil.) No PCB mistakes to alarm. fixed joint. No Fin heat exchanger in cooling mode is too dirty or aged. temperature Yes Blower stops rotating or rotates in reversed direction in cooling mode. Yes Inspect fan motor and capacitor (1phase) or start up the water pump. Yes Replace EXV. water pump is not open or the flow. Yes Clean heat exchanger. if yes. No Couldn‟t start the EXV. protection malfunction. Yes Empty. Yes Check if it happened frequently. Yes High pressure protection. capillary and filter are dirty. No EXV. No Inform the service center. vacuuming and append refrigerant if necessary. or too heavy encrustation in shell and tube for heating.3 Typical malfunction solutions 1) High pressure and discharged temperature protection High pressure and discharged protection. No Discharge protection. please replace PCB.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 11. Yes Replace press controller. capillary and filter. No Pressure controller is broken or the joint is loose. replace the EXV. No Inform the customer service center. capillary No and filter are dirty. No Couldn‟t open the EXV. No The EXV. pressure Yes Inspect if the water flow is normal. Yes Cause of dirty and blocked. No Couldn‟t open the EXV. 2) Low pressure protection Low pressure protection. No is Yes Replace the pressure controller. The pressure controller broken or joint is loose. No The EXV. if yes.MCAC-ATSM-2012-10 Discharge protection. No PCB mistakes to alarm. Yes Check if happened frequently. Yes Detect leakage for all system. Yes Replace the EXV and coil. Yes Cause of dirty and blocked. fixed joint. lower No Inform the customer service center. replace the EXV. fixed joint. blocked and ice blocked. please replace PCB. Vacuuming and append refrigerant if ice blocked. Vacuuming and append refrigerant if ice blocked. No Anti-freezing protection. blocked and ice blocked. system. capillary and filter. append refrigerant. capillary and filter. 125 . Yes Refrigerant is too less. No Refrigerant is too less. Yes Replace the EXV or coil. refer to the water flow malfunction to analysis. R410A air-cooled modular chiller unit 50Hz temperature Yes Discharge temperature switch is broken or joint is loose. Yes Inspect leakage in append refrigerant. Yes Replace discharge temperature switch. capillary and filter are dirty. capacitor (1 phase) or start up water pump.) No Abnormal power supply. Yes The fin of heat exchanger is dirty or aged in cooling mode. Yes Clean heat exchanger. 126 .R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 2) Current protection Current protection Yes The fin of heat exchanger is dirty or aged in cooling mode. start up the unit after normal power supply. Yes Replace installation position of unit. Yes Replace sensor. reversal and run slowly. No The fan motor stopped running in cooling mode. The water pump didn‟t start up or less water flow in heating. No Air is in system. Yes Check power supply. the fan motor stop running. Yes Check the fan motor. No The installation position of unit results in bad heat transfer of condenser. No Inform the customer service center. 3) High temperature protection of condenser High temperature protection of condenser. Yes Clean heat exchanger. No Inform the customer service center. Yes Check the fan motor. Yes Replace PCB. capacitor (1 phase). filled too much refrigerant(Generally happened after maintenance. No In cooling mode. or the shell and tube scaled strong. No PCB mistakes to alarm. temperature No PCB mistakes to alarm. reversal and run slowly. Yes Replace PCB. No The temperature sensor of condenser bring drifting when collect temperature. Yes Empty. vacuuming and append refrigerant if necessary. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 4) Inlet &outlet water temperature difference protection Inlet &outlet water temperature difference protection. Yes Yes Refer to the water flow malfunction to analysis. Yes Replace sensor. Water flow is lower. No The outlet water temperature sensor or inlet water temperature sensor brought drifting when collect temperature. temperature No PCB mistakes to alarm. Yes Replace PCB. No Inform the customer service center. 5) Low ambient temperature starting up protection Low ambient temperature starting protection in cooling mode. Yes Ambient temperature sensor brought drifting when collect temperature value. Yes Replace sensor. temperature No PCB mistakes to alarm. Yes Replace PCB. No Inform the customer service center. 6) Low temperature anti-freezing protection of cooling evaporator Low temperature anti-freezing protection of cooling evaporator. Yes Water flow is slow. Yes Refer to the water flow malfunction to analysis. Yes Replace sensor. No Anti-freezing temperature sensor of cooling evaporator brought drifting when collect temperature value. temperature No PCB mistakes to alarm. Yes Replace PCB. No Inform the customer service center. 127 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 7) Power supply phase sequence malfunction Power supply phase sequence malfunction. Yes Phase sequence error. Yes Adjust connecting wire. No Lack of phase. Yes Check power supply. Yes Replace phase protector. No Phase lack protector is broken. lack No PCB mistakes to alarm. Yes Replace PCB. No Inform the customer service center. 8) Communication malfunction Communication malfunction Yes No power input to unit or wired controller. Yes Inspect power supply. Yes Inspect wire. No Communicating wire malfunction. communicating No Yes Address repeat. Adjust address. No PCB mistakes to alarm. Yes Replace PCB. No Yes The attachments of unit have strong electromagnetic interference. No Inform the customer service center. 128 Reduce electromagnetic interference. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 9) Water flow detection malfunction Water flow detection malfunction Yes Water pump didn‟t open or error. Yes Open the pump or change; inspect the power supply or control circuit of pump. No Didn‟t open the valve in system. Yes Open the valve. Yes Replace the water flow switch, inspect the connecting wire. Yes Adjust the position. No The water flow detection switch error. No The water flow switch installed out of criterion, result in mistaking work. installation No Selected the capacity of water pump is less (flow & head). Yes Replace water pump. No Designed the water pipe inner dimension is too less. Yes Replace water pipe. No Installed the 2-way valve quantity is more than 50% of indoor unit quantity. Yes Remove superfluous valve or forced it is always on. Yes Clean filter, water pipe, shell and tube heat exchanger. No The filter or water pipe is dirty, the shell and tube heat exchanger scaled. No Yes Empty. Air is in water. No Yes PCB mistakes to alarm. Replace PCB. No Inform the center. customer service 129 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 10) Total outlet water temperature sensor malfunction Total outlet water sensor malfunction temperature Yes The circuit of total outlet water temperature sensor is broken. Yes Replace temperature sensor. No The circuit of total outlet water temperature sensor is shorten. Yes Replace sensor. temperature No The joint of total outlet water temperature sensor is loose. Yes Fixed joint. No Yes PCB mistakes to alarm. Replace PCB. No Inform the center. customer service 11) The unit outlet water temp. sensor malfunction The unit outlet water temperature sensor malfunction Yes The unit‟s circuit of outlet water temperature sensor is broken. Yes Replace temperature sensor. No Yes The unit‟s circuit of outlet water temperature sensor is shorten. Replace temperature sensor. No The unit‟s joint of outlet water temperature sensor is loose. Yes Fixed joint. No Yes PCB mistakes to alarm. Replace PCB. No Inform the center. 130 customer service MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 12) The unit inlet water temperature sensor malfunction The unit inlet water temperature sensor malfunction Yes The unit‟s circuit of inlet water temperature sensor is broken. Yes Replace temperature sensor. No The unit‟s circuit of inlet water temperature sensor is shorten. Yes Replace temperature sensor. No The unit‟s joint of inlet water temperature sensor is loose. Yes Fixed joint. No Yes PCB mistakes to alarm. Replace PCB. No Inform the center. customer service 13) Pipe temp. sensor of condenser malfunction Pipe temperature sensor condenser malfunction. of Yes The circuit of condenser‟s pipe temperature sensor is broken. Yes Replace temperature sensor. No The circuit of condenser‟s pipe temperature sensor is shorten. Yes Replace temperature sensor. No The joint of condenser‟s pipe temperature sensor is loose. Yes Fixed joint. No Yes PCB mistakes to alarm. Replace PCB. No Inform the center. customer service 131 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 14) Ambient temperature sensor malfunction Ambient temperature malfunction. Yes Replace temperature sensor. No The circuit of ambient temperature sensor is shorten. Yes Fixed joint. Replace PCB. No Inform the center. Yes Replace temperature sensor. 132 customer service . No The joint of ambient temperature sensor is loose. sensor Yes The circuit of ambient temperature sensor is broken. No Yes PCB mistakes to alarm. Any person is not allowed to stand below the unit when lifting it. cloth or hard paper. To avoid damages to the unit. a. to avoid overturn of the unit. Lifting: the strength lifting rope (belt) can bear should be 4 times the weight of the unit.1 Unit Installation 12. and the length of each rod must be more than the outer frame of the base and suitable for balancing of the unit.1 Transportation The angle of inclination should not be more than 15ºwhen carrying the unit. b.1. Check the lifting hook and ensure that it is firmly attached to the unit.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 12 Installation 12. 25/30kW module 133 . and the lifting angle should be more than 60º. Rolling handling: several rolling rods of the same size are placed under the base of the unit. the contact position of the unit and lifting rope should be provided with an at least 50mm thick wood block. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 55/60/65kW module 130kW module 134 . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 200kW module The position should be provided with an at least 50mm thick wood block. cloth or hard paper. the contactFig. The position should be provided with an at least 50mm thick wood block. g: several rolling rods of the same size are placed under the base of the unit. to avoid damages to the unit. to avoid damages to the unit. ngth lifting rope (belt) can bear should be 4 times the weight of the unit. Check the lifting hook and ensure that it is 2-1 Lifting of unit the unit the unit. to avoid overturn of the unit. to avoid damages to the unit. and the length of each rod must be er frame of the base and suitable for balancing of the unit. cloth or hard paper. unit Lifting angle nation should not be more than 15ºwhen carrying the unit. position of the and lifting rope should be provided with an at wood block. The position should be provided with an at least 50mm thick wood block. cloth or hard paper. 135 . To avoid damages to the unit. Any person is not allowed250kW to standmodule below the unit when lifting it. cloth or hard paper. if Persian blinds are required. The space between the unit and sunk fence or Persian blinds should also meet the requirement of the minimum installation space of the unit. the total loss of static pressure should be less than the static pressure outside the fan.2 Installation space ● Requirements of arrangement space of the unit 1) To ensure adequate airflow entering the condenser. 25/30kW module 55/60/65kW module 136 . and the installation site may be covered by snow. the height of the latter should not be more than that of the former. to ensure that air flows through the coils smoothly. If the unit needs to be provided with sunk fence. such as on the exposed roof. the measures including sunk fence and Persian blinds can be taken. 2) If the unit is installed where the flowing speed of air is high.1. 3) If the unit needs to operate in winter. the influence of descending airflow caused by the high-rise buildings around upon the unit should be taken into account when installing the unit. the unit should be located higher than the snow surface. to prevent the turbulent flow from disturbing the air entering the unit.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 12. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 130kW module B 200kW module Input of airflow A D E C Input of airflow Input of airflow Input of airflow 137 . the spaces between the unit and the obstacle are given in the figure above. the spaces between the unit and the obstacle are given in the figure above. the installation can also follow the direction B and C as shown in the figure above. To avoid back flow of the air in the condenser and operational faults of the unit.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 B Input of airflow A D C 250kW module Input of airflow E Input of airflow Input of airflow The recommend space parameter Module A B Installation space (mm) C D E MGB-F(D)25W/RN1 MGB-F(D)30W/RN1 MGCSL-F30W/RN1 MGCSL-D30W/RN1 MGB-F55W/RN1 MGB-F60W/RN1 ≥1500 MGB-F65W/RN1 ≥2000 ≥2000 ≥1500 ≥8000 MGB-D65W/RN1 MGBL-F65W/RN1 MGBL-D65W/RN1 MGB-F130W/RN1 MGBL-F130W/RN1 MGB-F200W/RN1 ≥2000 MGBT-F250W/RN1 ≥2000 ● Space requirements for parallel installation of multiple modular units. and the space between adjacent modular units should not be less than 300mm. and the space between 138 . the parallel installation of multiple modular units can follow the direction A and D as shown in the figure above. Refer to the operating weight parameters in specification table. 139 .  The scaffold must be able to bear the weight of maintenance personnel and maintenance facilities.  If the unit is located so high that it is inconvenient for maintenance personnel to conduct maintenance. or the unit may fail to operate. No Model 1 MGB-F(D)25W/RN1 Max unit combined quantity 16 2 MGB-F(D)30W/RN1 16 3 MGCSL-F30W/RN1 1 4 MGCSL-D30W/RN1 1 5 MGB-F55W/RN1 16 6 MGB-F60W/RN1 16 7 MGB-F65W/RN1 16 8 MGB-D65W/RN1 16 9 MGBL-F65W/RN1 16 10 MGBL-D65W/RN1 16 11 MGB-F130W/RN1 8 12 MGBL-F130W/RN1 8 13 MGB-F200W/RN1 5 14 MGBT-F250W/RN1 8 L(mm) M(mm) N(mm) ≥600 ≥600 ≥600 ≥600 ≥600 ≥600 ≥600 ≥600 ≥600 ≥600 ≥600 ≥600 ≥600 ≥600 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 ≥300 12. and B and C. the ground floor or the roof which can bear operating weight of the unit and the weight of maintenance personnel.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz adjacent modular units should not be less than 600mm. and the space between adjacent modular units in the direction B and C should not be less than 600mm. and the performance of the unit may be affected. the air passing from the unit to the coils may be restricted. If the spaces mentioned above cannot be met. or back flow of air discharge may occur. the installation can also follow the direction combination of A and D. the space between adjacent modular units in the direction A and D should not be less than 300mm. the spaces between the unit and the obstacle are given in the figure above. the suitable scaffold can be provided around the unit.3 Installation Foundation  The unit should be located on the horizontal foundation.1. R410A air-cooled modular chiller unit 50Hz  MCAC-ATSM-2012-10 The bottom frame of the unit is not allowed to be embedded into the concrete of installation foundation. Location drawing of installation foundation of the unit (unit: mm) 25/30kW module 55/60/65kW module 130kWmodule Anchor bolt 230 2388 Drainage channel Anchor bolt 140 Concrete Cement mortar 80 Drainage channel 200kW module Drainage channel Concrete Cement mortar 80 Drainage channel 1586 1550 1888 225 . MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 250kW module 1551 Drainage channel Drainage channel Concrete Cement mortar 80 1551 1888 350 Hole for anchor bolt Schematic diagram of installation dimension of the unit Load distribution Unit: kg No Model R1 R2 R3 R4 R5 R6 1 MGB-F25W/RN1 81 68 139 112 / / 2 MGB-D25W/RN1 81 68 139 112 / / 3 MGB-F30W/RN1 81 68 139 112 / / 4 MGB-D30W/RN1 81 68 139 112 / / 5 MGCSL-F30W/RN1 90 77 157 131 / / 6 MGCSL-D30W/RN1 90 77 157 131 / / 7 MGB-F55W/RN1 170 180 145 155 / / 8 MGB-F60W/RN1 170 180 145 155 / / 9 MGB-F65W/RN1 170 180 145 155 / / 10 MGB-D65W/RN1 180 190 145 155 / / 11 MGBL-F65W/RN1 170 180 145 155 / / 12 MGBL-D65W/RN1 170 180 145 155 / / 13 MGB-F130W/RN1 350 340 295 285 / / 14 MGBL-F130W/RN1 350 340 295 285 / / 15 MGB-F200W/RN1 567 433 567 433 / / 16 MGBT-F250W/RN1 373 344 487 462 539 395 55/60/65kW 130kW 25/30kW 200kW 250kW 141 . The inlet pipe of the evaporator must be provided with a water flow switch. the unit can be fastened on the foundation through the spring damper. 12. 5 Adjust the operational height of the damper base.2 Water System Installation Notice: ● After the unit is in place. and the user can select the damper according to the relevant requirements.4 Installation of damping devices ※ Damping devices must be provided between the unit and its foundation. Any impurity should not be flushed to or into the heat exchanger. Water must enter the heat exchanger through the inlet. 2 Raise the unit to the height suitable for installation of the damping device.0MPa. chilled water pipes can be laid. See figure above (Schematic diagram of installation dimension of the unit) for details about center distance of the installation holes. All chilled water pipelines should be thoroughly flushed. and its interface is 1 inch in diameter. please consult the relevant persons before selecting the damper. 4 Return the clamp nuts of the damper to the fixing holes on the unit base. The wires of the water flow switch should be led to the electric cabinet through shielded cable. to be free of any impurity. ● The pipelines should be free of any impurity.1 Connection requirements of chilled water pipes a. Tighten the bolts by one circle to ensure equal height adjustment variance of the damper. Remove the clamp nuts of the damper. before the unit is operated. After the pipelines are installed. The working pressure of the water flow switch is 1. 142 . and screw down the leveling bolts. b. ※ Installation steps of the damper Step Content 1 Make sure that the flatness of the concrete foundation is within ±3mm. Both ends of the water flow switch must be supplied with horizontal straight pipe sections whose diameter is 5 times that of the inlet pipe. The water flow switch must be installed in strict accordance with “Installation & Regulation Guide for Water flow switch”. to realize flow-break protection for the unit. and all chilled water pipes must conform to local rules and regulations of pipeline engineering. By means of the Φ15mm diameter installation holes on the steel frame of the unit base. 12. ● The relevant installation regulations should be abided with when conducting connection of water pipes.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 12. When the unit is installed on the high roof or the area sensitive to vibration. and then place the unit on the cushion block. The damper does not go with the unit. and tighten them into the damper.2. and align the fixing bolt holes of the damper with the fixing holes on the unit base. 3 Place the unit on the damper. the water flow switch will be set properly according to the rated water flow of the unit. 6 The lock bolts can be tightened after the correct operational height is reached. otherwise the performance of the unit will decline. c. conductivity. with thickness of 20mm. and the unit will be not used for a long time. The outdoor chilled water pipelines should be wrapped with an auxiliary heating belt for heat preservation. to facilitate cleaning of the outside system of water passage before the unit is adjusted. to ensure smooth circulation of the water system when the anti-freezing pump is started up in winter. All low positions of the water system should be provided with drainage ports. Therefore. During maintenance. and the material of the auxiliary heat belt should be PE. concentration of chloride ion. k. the inlet and outlet pipes should be provided with thermometer or manometer. j. If the unit is not drained in winter. and be under heat preservation. circulation of chilled water may be blocked.. If sand and clay settle in the evaporator. furring may occur easily. may cause much sediment. The discharge valves and drainage ports should not be under heat preservation. etc. so they need to be purchased by the user. the water passage of the heat exchanger can be cut off without disturbing other heat exchangers. water inside the unit should be drained. to reduce transfer of vibration to the building. When the ambient temperature is lower than 2℃. ● The installation persons or the users must ensure the quality of chilled water.5 <50ppm <20μV/cm(25℃) No <50ppm No <50ppm <30ppm <0. the quality of chilled water should be analyzed before being used.3ppm No requirement <50ppm 143 . its power supply should not be cut off. since they may oxidize and corrode steel parts inside the heat exchanger. such as PH value. Warning: ● For the water pipeline network including filters and heat exchangers. and so on. o. concentration of sulfide ion. to prevent the pipelines from freezing and thus cracking under low temperature. n. The filter should be installed near to the inlet port as much as possible. ※ Applicable standard of water quality for the unit PH value Total hardness Conductivity Sulfide ion Chloride ion Ammonia ion Sulfate ion Silicon Iron content Sodium ion Calcium ion 7~ 8. and the devices may be corroded. well water or river water. EDPM. little furring may occur. to facilitate maintenance. e. and all high positions should be supplied with discharge valves. if hardness of chilled water is too high. g. well water or river water must be filtered and softened in softening water equipment before flowing into chilled water system. to drain water in the evaporator and the system completely. such as furring. and thus leading to freezing accidents. and the fan coils in the water system must be provided with three-way valves. and de-icing salt mixtures and air should be excluded from the water system.2. The unit is not equipped with pressure and temperature instruments. m. The common outlet pipelines of combined units should be provided with mixing water temperature sensor. The power supply of the heating belt should be equipped with an independent fuse. to facilitate expelling air from the pipeline. The flexible ports should be adopted between the interface of the heat exchanger and on-site pipeline. The by-pass pipes and by-pass valves as shown in the figure of “Connection drawing of pipeline system” must be mounted for the heat exchanger. The pump will directly press water into the heat exchanger of the water system.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz d. dreg or dirt may seriously damages the heat exchangers and water pipes. The pipes and their ports must be independently supported but should not be supported on the unit. and so on. All possible water pipes in the system to be chilled should be under heat preservation. including inlet pipes and flanges of the heat exchanger. i. l.2 Water Quality ※Water quality control When industrial water is used as chilled water. To facilitate maintenance. 12. f. The pump installed in the water pipeline system should be equipped with starter. The evaporator should be provided with a filter with more than 40 meshes per inch at site. however. as well as inspection of port pipes of the evaporator. sand. The pipes and their ports of the heat exchanger should be easy to disassemble for operation and cleaning. Therefore. used as chilled water. h. Don‟t start up the unit for a long time. Fouling factor Fouling refers to the accumulation of unwanted material on solid surfaces. Evaporator temperature drop factors Performance tables are based on a 5oC temperature drop through the evaporator. 4. The ambient temperature is below 0 ℃.989 1. and sludge formation.000 Water resistance 1.000 1. Other terms used in the literature to describe fouling include: deposit formation.992 1. ranging from fouling of ship hulls.380 1.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Performance adjustment factors The antifreeze must be required according to anyone condition as following: 1.000 Freezing point ℃ 0 1.000 0 Units operating with glycol solutions are not included in the ARI Certification Program. and even the development of plaque or calculus on teeth.000 0 Propylene Glycol Quality of glycol (%) Modification coefficient Freezing point ℃ 0 Cooling capacity modification 1.145 -23. The power supply was cut off and needn‟t change the water in system.189 1. Temperature drops outside this range can affect the control system‟s capability to maintain acceptable control and are not recommended. therefore. they should be used with caution.961 0.992 1.051 -9.728 1. Adjustment factors for applications with temperature ranges from 3℃ to 6℃ in follow table. 3.791 1. The decreased air density will reduce condenser capacity and reduce the unit‟s performance.000 Power modification 1.965 0. For performance at elevations other than sea level refer to Table 3. natural surfaces in the marine environment (marine fouling).000 40 0.482 1.000 Water resistance 1.984 1. Ethylene and Propylene Glycol Factors A glycol solution is required when the unit with condition as mentioned. Elevations other than sea level affect the performance of the unit.078 -22.938 0.998 1.988 1.976 0.000 Water flow modification 1. and that the fouling process impedes or interferes with this function.092 -16. or deposits on solar panels on Mars. among other examples.000 10 0. The outlet water temperature is below 5℃.034 -13. 2. scaling.960 0. deposition.118 1. The fouling material can consist of either living organisms (biofouling) or a non-living substance (inorganic or organic). The last six terms have a more narrow meaning than fouling within the scope of the fouling science and technology. system or plant performing a defined and useful function.995 1. crudding.268 1.000 30 0. slagging. Maximum allowable altitude is 1800meters.000 10 0.000 20 0.000 30 0.948 0.000 40 0. Fouling is usually distinguished from other surface-growth phenomena in that it occurs on a surface of a component.019 -4.984 0.071 1. most often in an aquatic environment. 144 . Fouling phenomena are common and diverse.000 20 0.973 0. encrustation.016 -7.000 -3.996 1. fouling of heat-transfer components through ingredients contained in the cooling water or gases. and they also have meanings outside of this scope. scale formation. Ethylene Glycol modification coefficient Quality of glycol(%) Cooling capacity modification Power modification Water flow modification 1. The use of glycol will reduce the performance of the unit depending on concentration. Altitude correction factors Performance tables are based at sea level. 994 3 1.052 0. In the meanwhile.072 0.063 0.009 0.115 1. ●Water flow switch must be installed on a section of straight-line pipeline.024 0.005 6 1.017 1.005 1.3 Installation & regulation guide for water flow switch ● Please carefully check flow switches before conducting installation of the water flow switch. Fouling Factor Fouling Factor ALTITUDE (m) Difference of water inlet and outlet temp.074 0.043 1.105 1.051 1. The inlet water of gravity should be taken into account when flow switches are installed in the pipeline with upward flowing direction.012 6 1.973 0.022 0.012 0.997 6 1.989 1.987 1.015 1.134 1.009 0. when wires are connected or adjustment is done. Refer to the able as following.018℃ /kW 0.001 1.991 0.042 0.007 4 1. Packing should be in good condition.986 1.026 1.080 0.983 4 1.984 5 1.109 1. the fluid flowing direction in the pipeline must be consistent with the direction of arrow on the controller.008 1.935 1.959 0. proper water treatment must be maintained.077 1.093 1.122 1.115 1.000 1.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Foreign matter in the chilled water system will adversely affect the heat transfer capability of the evaporator.045 1.971 1.118 0.998 1. and the appearance should be free of damage and deformation. If any problem. the power supply should be cut off.002 1. Collision of the wrench with the soleplate of the flow switch is prohibited.128 0.028 1.111 1.980 0.945 1.013 1.086 1. and its both ends must be supplied with straight-line pipes whose length is at least 5 times diameter of the pipe.965 0. otherwise micro switches may suffer displacement. c.979 1.971 0. ● Pay attention to the following items when conducting installation and wire connection: a.045 0.994 0.983 1.087 1.996 1. The connection terminal should be located where wiring connection can be easily done. 145 .034 1.010 5 1. In the meanwhile.963 0.011 1.949 1.006 1.051 0.086m 2 ℃/kW 0.951 0.975 0.999 3 1.021 0.132 0.941 1.022 1.019 1.996 0. To provide optimum unit operation. When wiring connection is conducted.058 0.027 1.995 1.055 0. and could increase the pressure drop and reduce the water flow.005 0.068 0.969 1.044m 2 ℃ /kW 0.036 1.034 1. To avoid electric shock and damages to the devices.006 1.129 0.172m 2 ℃/kW C P C P C P C P 3 1.064 0.117 0.959 1.125 1.076 0.026 0.002 4 1.015 0.991 4 1.992 5 1.962 1.977 0.011 0.018 1.2. adjustment of other screws except connection terminals of micro switches and ground screws is prohibited.984 0.962 1.974 1. over great force should not applied when wires of micro switches are connected.983 0.942 1. please contact the manufacturer.018 0.004 0.023 1.989 1.003 5 1.000 0.998 1.039 1.084 0. (℃) 0. thus leading to failure of flow switches.012 1.948 1. ● Flow switches can be installed in the horizontal pipeline or the vertical pipeline with upward flowing direction but cannot be mounted in the pipeline with downward flowing direction.989 6 1. since such collision may cause deformation and failure of the flow switch.955 1.024 1.968 1.031 1. b.014 Sea level 600 1200 1800 C--Cooling capacity P--Power 12.007 3 1.101 1.015 1. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 d. Special grounding screws should be used for earth connection. Bolts should not be installed or removed at will; otherwise flow switches may suffer deformation and failure. e. Flow switches have been set at minimal flow value before leaving the factory. They should not be adjusted below the setting value at the factory, or they may suffer failure. After installing flow switches, please press the flow switch lever several times to check them. When the lever is found not to respond with “clatter”, rotate the screw in a clockwise direction, until “clatter” occurs. f. Be sure to determine the model of target slice according to the rated flow of the unit, the diameter of the outlet pipe and the adjustment range of the target slice of the flow switch. Besides, the target slice should not contact with other restrictors in the pipeline or on the inner wall of the pipeline, or the flow switch cannot be reset normally. ● Determine whether the flow switch and the system connected with it are in good operation according to the measured value by flow meter, namely, when the measured value on flow meter is less than 60% of rated water flow of the unit, the water flow switch should be cut off and observed for 3 working periods, and it should be covered with flow switch shell timely. Schematic diagram of water flow switch 12.2.4 Installation of water system pipeline for 25/30kW module Installation of single-module water system pipeline Installation of multi-module water system pipeline 1) Installation mode I (recommended installation mode) n :the module quantity, max 16 146 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 2) Installation mode II n :the module quantity, max 16 12.2.5 Installation of water system pipeline for 55/60/65kW module Installation of single-module water system pipeline Installation of multi-module water system pipeline 1) Installation mode I (recommended installation mode) n :the module quantity, max 6 147 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Less than 6 modules 2) Installation mode III (recommended installation mode) n : the module quantity, max 16 Installation mode A: less than 16 modules 3) Installation mode IV n : the module quantity, max16 148 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz No.n module No.(n-1) module No.(n-1) address No.(n-2) address No.1 module No.0 address Drill dead hole at the position, and move the total effluent temperature sensor at No.0 address to the position No.(n-2) module No.(n-3) module No.2 module No.(n-3) address No.(n-4) address No.1 address Water flow switch Pump Installation mode A: less than 16 modules 4) Installation mode V n : the module quantity, max8 m : the module quantity, max8 Installation mode A: less than 16 modules 12.2.6 Installation of water system pipeline for 130kW module Installation of single-module water system pipeline 149 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Electric control box Total water outlet temp sensor Water intlet Water outlet Installation of multi-module water system pipeline 1) Installation mode I (recommended installation mode) n : the module quantity, max8 No.1 unit No.0 address(main unit) No.1 address No.(n-1) unit No.(2n-3) address No.(2n-4) address No.n unit (n≤8) No.(2n-1) address No.(2n-2) address Water flow switch Pump Drill dead hole at the position, and move the total effluent temperature sensor at No.0 address to the position Installation mode B: less than 8 modules 2) Installation mode II n : the module quantity, max8 No.n unit (n≤8) No.(2n-1) address No.(2n-2) address No.(n-1) unit No.(2n-3) address No.(2n-4) address No.1 unit No.0 address(main unit) No.1 address Pump Drill dead hole at the position, and move the total effluent temperature sensor at No.0 address to the position Installation mode B: less than 8 modules 150 Water flow switch 1 unit No.4-7 (less than 5 modules) 12. Installation mode of multi-module combination water system pipeline n : the module quantity.(3n-5) address No.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 12. so relevant explanation is given as follows.(3n-3) address Less than 5 modules Fig.(3n-4) address No. so relevant explanation is given as follows. Installation mode I (recommended installation mode) No.(3n-1) address No.0 address(main unit) No.(3n-4) address No.(3n-2) address No.0 address(main unit) No.1 unit No. max5 a.2.n unit (n≤5) No.(n-1) unit No.2.2 address Pump Less than 5 modules Drill dead hole at the position. and move the total effluent temperature sensor at No.(3n-6) address No.n unit (n≤5) No.1 address No.8 Installation of water system pipeline for 250kW module Multi-module combination installation involves special design of the unit.(3n-2) address No.(3n-3) address Water flow switch Pump Drill dead hole at the position.0 address to the position Water flow switch Fig.(3n-5) address No. Installation mode II No.4-6 (less than 5 modules) No.(n-1) unit No. n : the module quantity.2 address No.1 address No.7 Installation of water system pipeline for 200kW module Multi-module combination installation involves special design of the unit. max8 151 .(3n-1) address No.(3n-6) address No.0 address to the position b. Installation mode of multi-module combination water system pipeline. and move the total effluent temperature sensor at No. and move the total water effluent temperature sensor at No.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Less than 8 modules Notice: 1) For installation of multi-module. the most modules should be not more than 8 modular units. please drill a dead hole(Φ9mm) at the total water outlet pipeline. 2) For installation of multi-module.0 address to the hole. Table of diameter parameters of main inlet and outlet pipes for 25/30kW module Unit model x quantity Total inlet and outlet water pipe diameter 25×1 30×1 25×2 Unit model x quantity 25×9 DN40 30×9 25×10 30×2 30×10 25×3 25×11 30×3 30×11 25×4 30×4 DN65 30×12 25×13 30×5 30×13 25×6 25×14 30×6 30×14 30×7 DN80 DN100 25×12 25×5 25×7 Total inlet and outlet water pipe diameter DN125 25×15 30×15 25×8 25×16 30×8 30×16 Table of diameter parameters of main inlet and outlet pipes for 55/60/65kW module Unit model x quantity Unit model x quantity 55×1 55×9 60×1 60×9 65×1 55×2 DN65 55×10 60×10 65×2 65×10 55×3 55×11 DN80 65×11 55×4 55×12 65×4 DN100 DN125 60×11 65×3 60×4 Total inlet and outlet water pipe diameter 65×9 60×2 60×3 152 Total inlet and outlet water pipe diameter 60×12 65×12 DN150 . ● One wired controller and one water flow switch are required and connected on the main module. as shown in the diagram. If the system flow is less than the minimum unit flow rate.9 Chilled water flow Minimum chilled water flow The minimum chilled water flow is shown in the below table. ● Main water outlet temperature sensing bulb. 12. water flow switch and auxiliary electric heater are under control of the main module. 153 . the evaporator flow can be recalculated.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 55×5 55×13 60×5 60×13 65×5 65×13 55×6 55×14 60×6 60×14 65×6 65×14 DN100 55×7 55×15 60×7 60×15 65×7 65×15 55×8 55×16 60×8 DN125 DN200 60×16 65×8 65×16 Table of diameter parameters of main inlet and outlet pipes for 130kW module 130×1 Total inlet and outlet water pipe diameter DN65 130×5 Total inlet and outlet water pipe diameter DN125 130×2 DN100 130×6 DN150 130×3 DN100 130×7 DN150 130×4 DN125 130×8 DN200 Unit model x quantity Unit model x quantity Table of diameter parameters of main inlet and outlet pipes for 200kW module 200×1 Total inlet and outlet water pipe diameter DN80 200×2 DN100 200×3 DN125 Unit model x quantity 200×4 Total inlet and outlet water pipe diameter DN150 200×5 DN200 Unit model x quantity Table of diameter parameters of main inlet and outlet pipes for250kW module 250×1 Total inlet and outlet water pipe diameter DN100 250×2 250×3 250×4 Unit model x quantity 250×5 Total inlet and outlet water pipe diameter DN150 DN100 250×6 DN200 DN125 250×7 DN250 DN150 250×8 DN250 Unit model x quantity Please pay attention to the following items when installing multiple modules: ● Each module corresponds to an address code which cannot be repeated. The wired controller is ≤50m away from the outdoor unit.2. ● The unit can be started up through the wired controller only after all addresses are set and the aforementioned items are determined. 08 12.6L Process type cooling G= cooling capacity×7.66 MGBL-F130W/RN1 18. Please see the following schemes: 154 .68 5.7 47.08 12.3 MGB-D25W/RN1 MGB-F25W/RN1 MGB-D30W/RN1 MGB-F30W/RN1 12. kW is the unit for cooling capacity.4 MGB-F60W/RN1 9.54 22.46 10.2.32 MGB-D65W/RN1 10. In certain occasion (especially in manufacture cooling process).84 4. 4-2 Maximum chilled water flow The maximum chilled water flow is limited by the permitted pressure drop in the evaporator.32 MGBL-D65W/RN1 10.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 For minimum chilled water flow rate For maximum chilled water flow rate Evaporator Evaporator Recirculation Recirculation Fig.68 5.72 MGB-F55W/RN1 8. it‟s necessary to mount a tank equipping with a cut-off baffle at the system to avoid water short-circuit. bypass the evaporator as shown in the diagram to obtain a lower evaporator flow rate. It is provided in the below table.10 Design of the store tank in the system a.72 MGCSL-F30W/RN1 4. L is the unit for (G) minimum water flow volume in the formula.08 12. Minimum and Maximum water flow rates Item Model Water flow rate(m3/h) Minimum Maximum 3. for conforming the system water content requirement.96 4.68 5.54 22.32 MGBL-F65W/RN1 10.08 12.9 34.35 MGB-F65W/RN1 10. If the system flow is more than the maximum unit flow rate.66 MGB-F200W/RN1 27.1 MGBT-F250W/RN1 38. Comfortable type air conditioner G= cooling capacity×2.72 MGCSL-D30W/RN1 4.28 11.32 MGB-F130W/RN1 18.4L b. the minimum volume of the water tank. Therefore. in terms of multi-connect the units. ft3/lb(m3/kg) α=linear coefficient of thermal expansion. 12.) v1. gal(m3). the system pressure may decrease to a level below the minimum allowable value and cause trouble in the air vent. thus wasting water.4-4 Recommendation Recommendation 12.12 Selection and installation of the pump (1)Select the pump a.2.5x10-6in. Select the water-flow of the pump The rated water-flow must no less than the unit rated water-flow.psia(kPa abs.) p2=absolute pressure at higher temperature.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Error Error Error Error Recommendation Recommendation Fig. when the water temperature drops. that 155 .paia(kPa abs. the system pressure will easily exceed the maximum allowable pressure and cause water to discharge from the pressure relief valve. HVAC Systems and Equipment: Vt=Vs v2/v1-1-3α(T2-T1) 1-p1/p2 T1=lower temperature. If the closed tank is too large./in·oF(1.2. accurate sizing of a closed expansion tank is essential. respectively. Vt. the higher temperature T2 is the highest anticipated ambient temperature when the chilled water system shuts down during summer. for copper.oF (℃) T2=higher temperature./in·oF(1. 50 oF or 10℃).7x10-5per ℃) In a chilled water system. oF (℃) Vs=volume of water in system. gal(m3) p1=absolute pressure at lower temperature. For diaphragm expansion tanks. α=9. α=6. recommended by ASHRAE Handbook 1996.4-4 Fig. for steel. The lower temperature in a heating system is often the ambient temperature at fill conditions(for example.5x10-6in.11Design of expansion tank If a closed expansion tank with its filled volume of air is too small.can be calculated by the following formula.2x10-5per ℃).v2=specific volume of water at lower and higher temperature. b. whose voltage should conform to rated voltage. damages to the controller. includes: pipe resistance. 3.5 fielding wiring” for the controls diagram). two-way resistance or three-way resistance. If the user has any requirement of repair. 7. since improper repair may cause electric shock. conduct careful check before connecting the power supply. Select the left of the pump. 5. failure of the controller. h2: Pump water resistance. Wiring construction must be conducted by the professional technicians according to the labeling on the circuit diagram. H=h1+h2+h3+h4 H: The lift of the pump. The pump should be installed at the water inlet pipe. both of which sides must mount the soft connectors for vibration-proof.1 Precautions: 1. Units must with a main unit controls (Please see “4. and so on. 8. h3: Water resistance of the longest water-loop distance. If wiring connection fails to conform to electric installation norm. The user‟s attempt to repair the controller is prohibited. (2) Installation the pump a. The connected fixed wires must be equipped with full switching-off devices with at least 3mm contact separation. 12. Only use the electric components specified by our company. 4. different valve‟s resistance. H4: the longest terminal resistance. and so on may be caused. flexible pipe resistance. b. as well as filter resistance. and require installation and technical services from the manufacturer or authorized dealer.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 water-flow must no less than total units‟ rated water-flow. please contact the maintenance center. pipe elbow and three-way resistance. electronic shock. c. 2. Set leakage protective devices according to the requirements of national technical standard about electric equipment. 6. The backup pump for the system (recommended). Please carefully read the labels on the electric cabinet. The air-conditioner should apply special power supply. 12.3 Wiring Installation All wiring installation should be done by qualified person.3. 156 . After completing all wiring construction. h1: Main unit water resistance. ● All cables led to the electrical box should be supported independently but by the electric box. and 220V alternating current may also pass the control board. and the wires of power supply should be kept more than 100 mm away from the control wires. and the power supply and control wires not connected with the electric cabinet are not allowed to go through the electric box. ● The strong current wires generally pass the electrical box. and the maximum allowable range of voltage is 342V-418V. the requirements of wiring connection mode and configuration parameters for the unit are shown in the following figure. to ensure that the voltages on all nodes of electric circuit of the unit are released when the switch is cut off. ● All power supplies connected to the unit must pass one manual switch. The user must be aware that all power supplies they provided should be obtained through power circuit breakers (provided by the user). to avoid over-load danger. so wiring connection should conform to the principle of separation of strong current and weak current. 12. and so on). In case of parallel connection of multiple modules.70mm2 or lager for each unit.3. electromagnetic interference may cause failure of the unit and control components and even damages to them. and the unit is not allowed to use the same power supply together with other electric devices. The fuse or manual switch of the power supply should be compatible with working voltage and current of the unit. The suitable cables should be connected to power supply terminal through wiring connection holes at the bottom of the electric cabinet. ● Only use 380-415V 3Ph 50Hz rated power supply for the unit. ● The cables of correct specification must be used to supply power for the unit.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 12.185mm2 or lager for each unit. which thus lead to protective failure. to ensure that all voltages on the nodes of the provided power supply circuit are released when the circuit breakers are cut off. the user is responsible for providing voltage and current protection for the input power supply of the unit. ● All electric wires must conform to local wiring connection norm. The unit should use independent power supply. more than 35 mm2 for each module According to the actual distance of wiring. Otherwise.3 Requirements of wiring connection ● No additional control components are required in the electric cabinet (such as relay.2 Power supply specification Items Outdoor power supply Wiring Power supply Manual switch Fuse MGB-F25W/RN1 MGB-F30W/RN1 380~415V 3Ph~50Hz 50A 36A 10mm2 (<30m) MGB-D25W/RN1 MGB-D30W/RN1 380~415V 3Ph~50Hz 50A 36A 10mm2 (<30m) MGCSL-F30W/RN1 MGCSL-D30W/RN1 380~415V 3Ph~50Hz 50A 36A 10mm2 (<30m) MGB-F55W/RN1 MGB-F60W/RN1 MGB-F65W/RN1 380~400V 3Ph~50Hz 125A 100A 16mm2 (<20m) MGB-D65W/RN1 380~415V 3Ph~50Hz 150A 100A 16mm2 (<20m) MGBL-F65W/RN1 380~400V 3Ph~50Hz 150A 100A 16mm2 (<20m) MGBL-D65W/RN1 380~415V 3Ph~50Hz 150A 100A 16mm2 (<20m) MGB-F130W/RN1 MGBL-F130W/RN1 380~400V 3Ph~50Hz 250A 200A MGB-F200W/RN1 380~400V 3Ph~50Hz 400A 300A MGBT-F250W/RN1 380~400V 3Ph~50Hz 450A 350A Model Base on the actual distance of the wire.3. According to Chinese standard. and the rate voltage of the power should be 220-230V AC. According to the actual distance of wiring. ● Some connection ports in the electric box are switch signals. for which the user needs to provide power. 157 . and so on) must be suppressed with standard resistance-capacitance suppressors. 4) 200kW module max 5 modular units can be combined. which must be provided with grounding wires. relay. so please check whether earth connection of the unit is firm or not frequently. to avoid electromagnetic interference. 158 . ● The unit must be provided with grounding wires. water pipelines.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 ● All inductive components provided by the user (such as coils of contactor. to avoid electromagnetic interference. thus leading to failure of the unit and its controller and even damages to them. 5) 250kW module max 8 modular units can be combined. Improper earth connection may cause electric shock. which are not allowed to be connected with the grounding wires of gas fuel pipelines. Notice: 1) 25/30kW module max 16 modular units can be combined. lightning conductors or telephones. 2) 55/60/65kW module max 16 modular units can be combined. The shield wires and power supply wires should be laid separately. ● All weak current wires led to the electric box must apply shielded wires. 3) 130kW module max 8 modular units can be combined. to avoid mal-operation and improve safety. 10 Power supply (220-230V~50Hz) Step H2 H1 Overcurrent relay Control coil of AC contactor 11 Power supply (220-230V~50Hz) Connection of control wires of pump: the control wires of AC contactor of the pump must pass the connection terminals P1 and P2 of the main unit. E are connected in the same way of main wires connection method and accordingly connect to the terminals P. 12 The connection way of the wired controller connects with every signal wires from package units: signal wires P. E in the wired controller. 10 Connection of control wires of auxiliary electric heaters: the control wires of AC contactor of the auxiliary electric heater must pass the connection terminals H1 and H2 of the main unit. 2 The control box of the main power switch must be mounted in a proper position. N and PE. 5 The wires of the main power must pass the bonding clamp. The grounding wires can prevent electric shock. 3 Wiring connection holes of the main power should be provided with glue cushion. L2. Q. to avoid leakage. 4 The main power and neutral wires and grounding wires of power supply are led into the electric box of the unit. 8 The main power should be located out of easy reach of non-professional maintenance personnel.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 12. Q. L3 . 9 Connection of control wires of water flow switches: the wire leads (prepared by the user) of water flow switches are connected to the connection terminals W1 and W2 of the main unit. 6 Wires should be connected firmly to the connection terminals L1. as shown P2 Switch (For trial run of pump) P1 Overcurrent relay Control coil of AC contactor .3. as shown.4 Wiring steps Content 1 Check the unit and ensure that it is connected with grounding wires correctly. and the grounding devices should be mounted in strict accordance with the requirements of electrical engineering rules. 159 . 7 Phase sequences must be consistent when the wires of the main power. 160 .Wiring of “ALARM” port ○ Connect the device provided by user to the “ALARM” ports of the module units as follows. then. then. the ALARM port is closed. connect the “ON/OFF” signal (provide by user) to the “HEAT/COOL” port of main unit as follows. 0# electric control box “HEAT/COOL” por t ON/OFF signal Brown Black 3 . electric control box “ALARM” port Device provided by user Red Red If the unit is operating normally. connect the “ON/OFF” signal (provide by user) to the “ON/OFF” port of main unit as follows.Wiring of “ON/OFF” weak electric port ○ 0# electric control box “ON/OFF” port Red ON/OFF signal Power (DC 12V) Main control board is provided Corresponding parallel connect the “ON/OFF” port of the main unit‟s electric control box.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Note: (For the module with KJR-120A/MBE) 1 . otherwise.Remote mode selection: Wiring of “HEAT/COOL” weak electric port ○ Power (DC 12V) Main control board is provided Corresponding parallel connect the “HEAT/COOL” port of the main unit‟s electric control box. the ALARM port is not closed. Blue 2 . otherwise the compressor cannot be heated. 6. ● The unit is connected to the main power 12 hours before being started up. When the influent and effluent temperature becomes stabilized. If a fault occurs. ● The water flow switch must be installed correctly. ● Carefully adjust the water flow switch on the water system or the inlet stop valve of the unit. the operation of the pump should not be controlled by the unit.3 After the unit is shut down. remove the fault first. ● Setting of the wired controller. Notice: ● The unit can control start-up and shut-down of the unit. ● Do not re-start the unit within 10 min after the unit is shut down during trial run. Under normal circumstances. ● When the unit is used frequently. the system is re-filled with water and drained. do not cut off the power supply after the unit is shut down.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 13 Commissioning 1. after determining that there is no fault existing in the unit. to avoid frequent start-up of the unit.1 Start up the controller and check whether the unit displays a fault code.3. then make sure that water flow and the pressure at the outlet meet the requirements. adjust the water flow to nominal value. or the faults caused by water breaking while the unit is in operation should be the user‟s responsibility. and start the unit according to the operating method in the “unit control instruction”. check whether the unit meets the requirements in specification table. to supply power to the heating belt and pre-heat the compressor. Inadequate pre-heating may cause damages to the compressor. In the end. 2. ● If the unit is not in service for a long time.2 Conduct trial run for 30 min. thus leading to its damages. and extreme working conditions should be prevented as much as possible. so when the water system is flushed. to pre-heat the compressor. the parameters are set around standard operating conditions for trial run. the unit should be connected to the power supply 12 hours prior to re-starting of the unit. to ensure normal operation of the unit. please make sure that the purity of water meets the requirements. Preparation ● After the water system pipeline is flushed several times. Test run 6.3. to make the water flow of the system accord with the water flow in specification table. 161 . See details of the manual concerning setting contents of the controller. manual adjustment and automatic adjustment mode and pump mode. 6. including such basic settings as refrigerating and heating mode. The wires of the water flow switch must be connected according to electric control schematic diagram. and the power supply needs to be cut off.3. and the pump is started up. ● Do not start up the unit before draining the water system completely. it should be put into operation 10 min later. Cover the unit to prevent dust. welding cannot be made until all the gas in the 162 . See to it that no random adjustment be made on the set points on site. 1) Total leakage of refrigerant. cleaning time and temperature according to the scale settlement condition. Replacing parts Parts to be replaced should be the ones provided by our company. Air tight test must be made if there is a leakage or parts of refrigerating system is to be replaced. leakage detection must be made on the pressurized nitrogen used for the system. But in no way should cleaning agent containing chlorine acid or fluoride should be used as the water-side heat exchange is made from stainless steel and is easy to be eroded to cause refrigerant leakage. and take timely measures if necessary. 4) Fix connections of all wires. 2) Clean water pipe system. Pay attention to the following aspects during the cleaning and scale-removing process: ● Water-side heat exchanger should be done be professionals. Removing scale After long-time operation. Ineffective and unreliable elements should be replaced in time. skins and nasal mucosa. Contact relevant company for treating the treated waste liquid. and whether there is bad contact at the contact point caused by oxidation and debris etc. ● Check the reliability of the electric elements in time. If repair welding is needed. gloves. current and phase balance. mask and shoes) must be used during the cleaning process to avoid breathing in or contacting the agent as the cleaning agent and neutralization agent is corrosive to eyes. calcium oxide or other minerals will be settled in the heat transfer surface of the water-side heat exchanger. 5) It is a must to electrify the machine before startup. the surface of the unit outside and inside should be cleaned and dried. Find out reasons and eliminate the failure if abnormality is found.. adjust the density of the agent. Frequently check the work voltage.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 14 Maintenance Maintenance for main components: ● Close attention should be paid to the discharge and suction pressure during the running process. Take different measures in the following two different conditions from refrigerant injection. Winter shutdown For shutdown in winter. ● Clean the pipe and heat exchanger with clean water after cleaning agent is used. Open discharge water valve to discharge the stored water in the clean water system to prevent freezing accident (it is preferable to inject antifreeze in the pipe). ● Regularly check whether the electric connection is loose. These substances will affect the heat transfer performance when there is too much scale in the heat transfer surface and sequentially cause that electricity consumption increases and the discharge pressure is too high (or suction pressure too low). neutralization treatment needs to be done on the waste liquid. ● Protection equipment (such as goggles. ● Control and protect the equipment. ● In case of using cleaning agent. Conduct water treatment to prevent water system from being eroded or re-absorption of scale. First startup after shutdown The following preparations should be made for re-startup of unit after long-time shutdown: 1) Thoroughly check and clean the unit. Organic acids such as formic acid. Refrigeration system Determine whether refrigerant is needed by checking the value of suction and discharge pressure and check whether there is a leakage. control valve and other equipment of water pipe system. 3) Check pump. ● After pickling is completed. In case of such situation. citric acid and acetic acid may be used to clean the scale. Never replace any part with different part. Please refer to relevant professionals for the power of auxiliary electric heater. 3) Remove suction and discharge pipes of compressor. ● Remove air from the system pipe with vacuum pump. Auxiliary electric heater When the ambient temperature is lower than 2℃.4Mpa. therefore. Appropriate amount of refrigerant for injection has been indicated on the nameplate and the table of main technical parameters. 2) Water pipe may be frozen when the chilled water flow switch and anti-freezing temperature senor become ineffective at running. 1) If the unit that is shut down for standby is placed in an environment where the outdoor temperature is lower than 0℃. so attention must be paid to anti-freezing. This damage of frost crack is not within the warranty scope. the user may consider to use auxiliary electric heater. the water in the water system should be drained. ● Connect vacuum pumping pipe at the fluoride nozzle at low-pressure side. Before injecting refrigerant. inject refrigerant into the refrigeration system with refrigerant bottle. the whole refrigeration system must be completely dry and of vacuum pumping. Refrigerant must be injected from the low pressure side of system. Connect refrigerant injection bottle on the fluoride nozzle at low-pressure side and connect pressure gauge at low pressure side. and make the low pressure control switch short circuit if necessary. severe damage may be caused. Confirm that the indication pressure in dial gauge is within the specified scope. The vacuum pumping lasts for above 3 hours. System anti-freezing In case of freezing at the water-side heat exchanger interval channel. the heating efficiency decreases with the decline of the outdoor temperature. 163 . heat exchange may be broken and appears leakage. ● Make chilled water circulate and start up unit. If the required amount has not been reached but no more injection can be done. In order to make the air-cooled heat pump stably run in a relatively cold region and supplement some heat lost due to de-frosting. ● The injection amount of refrigerant will be affected by the ambient temperature. 2) Remove power source connection wire of compressor. ● Slowly inject refrigerant into the system and check suction and discharge pressure. 3) Frost crack may happen to water-side heat exchanger at maintenance when refrigerant is injected to the unit or is discharged for repair. Pipe freezing is likely to happen any time when the pressure of refrigerant is below 0. 5) Move the compressor. i. 4) Remove fastening screw of compressor.e. make the chilled water circulate and start up the unit for injection. 2) Refrigerant supplement. the water in the heat exchanger must be kept flowing or be thoroughly discharged. When the lowest ambient temperature in the user‟s region in winter is within 0℃~10℃.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz system is discharged. When the degree of vacuum is reached. Therefore. the water flow switch must be connected in accordance with the connection diagram. Make the low pressure switch temporarily short circuit if necessary. Disassembling compressor Follow the following procedures if compressor needs to be disassembled: 1) Cut off the power supply of unit. and check whether there is any leakage at the water inlet or outlet. or blowtorch leak detector. runs or stops Above 5MΩ is required when testing with DV500V high resistance meter Insulation resistance Hock proof rubber gets old Medium check Medium check Fan Once/ Year Once/ Year Once/3000 hours Once/6000 hours Anytime Fin-coil heat exchanger Clean frequency Water flow of the user side Temperature Shell land tube heat exchanger Qualify Standards (Settlement) Once/Month Note Watch from one meter away from the center of the unit. high pressure when refrigerating and low pressure when heating within the normal range Normal wind amount. Watch whether the swings of distribution pipes and components are too large Rating voltage is within ±10% Clean Anytime Keep it clean anytime Calm Insulation material flakes Water leak Anytime Lock each snail Anytime Stick it Once/ Month Noise Anytime Check whether the exhaust water pipe blocks Whether there is abnormal sound when starts up. or soap water.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Regularly preventive maintenance plan Maintenance Items General Appearance Compressor Frequency Noise Anytime Vibration Anytime Voltage Anytime Judge whether there is abnormal sound by hearing. without damage. Flexible when pressed with hands is qualified Pay attention to the noise libation and oil level Confirm the action of safety device and protection device Normal wind amount. Wire contact Once/Month Assistant relay Once/Month Insulation layer of the wire must be under good contact condition. high pressure when refrigerating and low pressure when heating within the normal range Anytime Within ±5% of the standard Anytime Within the standard Antifreeze concentration Once/Month Make sure it is set above the concentration Water quality Once/Month Within the standard Refer to the physical characteristics of cold-resistance liquid Refer to water quality furring relations drawing The low pressure is within the standard when refrigerating Purity Anytime The high pressure is within the standard when heating High and low pressure switch Pressure Gauge Globe valve Refrigeration circle Electrical machine control 164 Drainage Anytime Drain all the water if it is not used for a long time Drain water in distribution pipe Action Once/Month Check according to “Protection Devices Action „ Whether the point is good Finger Once/ Half of a year Compare with correct pressure gauge Action Once/Month Smooth action on globe valve switch Refrigeration media leak Once/Month Check whether there is refrigeration media leakage inside the unit or at the distribution pipe connecting points. Insulation resistance Once/Month Above 1MΩ is required when testing with DV500V high resistance meter. Let out all the water inside the shell-and-tube heat exchanger. bolt well fixed. . No abnormal action Time-limited relay Once/Month Act according to the time set the match Use the electronic leak detector.  Do not use oxygen for leakage inspection. 165 .  Do not vent oxygen to the unit to avoid the violent reaction of oxygen and oil. to charge incorrect refrigerant will result in severe damages. allowed working pressure when unit operates. Please replace it when needed. The safety devices should be checked after each maintenance. do not try to repair or reset any safety device.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Maintenance Safety Requirement  Each component should be maintained by qualified technicians.  Do not use naked flame or steam to heat refrigerant containing vessel otherwise over high pressure will result in severe danger. Please use soap and water to clean the refrigerant on skin and if refrigerant splashes into eyes by accident. corrosion or mechanical damage exists in valves.  Toxic gas will be generated when refrigerant contacts with naked flame thus protection should be provided for conveniently available for extinguisher.  Do not exceed the max. all the refrigerant in unit should be pumped out and the leak point should be repaired and then charge the unit with suitable refrigerant according to the nameplate. Once leakage occurs.  Refrigerant type should be ensured according to the nameplate before charging.  Ensure the lubricant type is equivalent with the technical document requirement when charging the lubricant in maintenance. Only mild temperature water can be used if heating refrigerant is needed. only refrigerant or dry nitrogen is allowed.  Do not remove any cover or connection when chiller is operating or with internal pressure.  Protection glass should be used for avoiding splashing of refrigerant to skin or eyes. Please contact competent maintenance technicians in the event of leakage or breakdown. use water to wash eyes repeatedly and immediately go hospital. If any contamination. Some parts on unit can be separated and if the leakage occurs on these parts it is no need to pump out all refrigerant in system.  Do not cut any component or pipes with flames or electrical soldering unless no gas or liquid refrigerant is contained in the unit. Ensure no internal pressure exist in unit before open any valve which may connected to atmosphere. Detection of current of the compressor A (Protection code P4). 1) T4: if there is one system that requires starting outdoor fans. and control the unit through T4. after the temperature drops below the recovery temperature 60℃.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 15 Control System 15. but other slave units will not be affected.1. T4: outdoor ambient temperature sensor (Fault code E7).1 25/30kW module PCB. the fans are started through electric control of the unit. fault alarm will occur. Another system will be not affected. Start outdoor fan A only. 2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of 3 the system exceeds the protective temperature 65℃. ● When the slave unit suffer fault of temperature sensor: the unit will be shut down. 3) T4. T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit.1. outlook view 15. start A and B gears.2 25/30kW module components description No. 2 Current is not detected within the initial 5 seconds after the compressor is started up. Detail information 1 Detection of current of the compressor B (Protection code P5). 166 . the corresponding system will be shut down. And it will be re-started up. ● When the main unit suffer fault of temperature sensor: the main unit and slave units will be shut down.1 PCB Outline and Description 15. T3A: pipe temperature sensor of the condenser A (Fault code E5 and protection code P6). When the current of the compressor is detected to exceed protective value set (33A for constant speed compressor). it will be shut down and re-started after 3 min. T3B: pipe temperature sensor of the condenser B (Fault code E6 and protection code P7). and the fixed speed unit is invalid. 40%. conduct adjustment according to the magnitude of total outlet water temperature. Unit outlet water temperature sensor (Fault code E4). and specific display contents are as shown in the following figure: Normal display Operating mode Operating capability of the compressor B Plate heat exchanger‟s frost-proof temp 7 EXV opening A EXV opening B Number of online units Unit outlet water temp Operating current of system A Outdoor ambient temp. Adjustment range of constant speed capability: ON and OFF.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Discharge temperature sensor of the digital compressor of the system A (Fault code E8. Spot check. Under cooling mode and heating mode. 5 Under cooling mode and heating mode. and the main unit and slave units can be set through address code on the electric control board. The address code 0 # is provided as the main unit. Temp. and the slave unit displays 0. 2. cooling. Adjustment range: shut-down. The priority of 167 . Selection code of the compressor. conduct adjustment according to the double-pipe heat exchanger outlet water temperature. and the slave units are invalid. The operating status of outdoor system can be observed through spot check. heating.protection code P8). 8. 4. 80% and 100%. 8 9 Each modular part of modular unit has the same electric control function. Total outlet water temperature sensor (Fault code E3). 6 Only the main unit is valid.only the digital 4 unit is valid. Stand-by ● Display contents of “number of online units”: the main unit can display the number of online units. 60%. pump. of the condenser B Operating current of system B ● Display contents of “operating mode”: 1. of the condenser A Unit inlet-water tempe Temp. 10 COM (O) 485 communication port (Fault code E2). the main unit board will display fault code E0 (Off-power recovery is needed). auxiliary electric heater control. otherwise show fault code E8 ). used for RS-485 communication. total effluent temperature detection and water flow switch detection. and in the meanwhile.the system returns safety area. Low-pressure protection of the system A (Protection code P1).the control rule is conducted with protection of three temperature ranges: safety(green area). Discharge temperature sensor of digital compressor: (It is not checked with constant speed compressor )the compressor is protected basing on the value of the comp discharge temp(DLT).then if the DLT drops to 100℃. 16 17 Electronic expansion valve of the system B. 2) If faults occur between the main unit and slave units. 2)Digital compressor: there are discharge temperature switch and discharge temperature sensor for double protection.the compressor has not protection. refrigerating and heating capability adjustment. and the auxiliary electric heater will begin to work. COM (O) is interconnected with P. High-pressure protection of the system B and discharge temperature switch protection (Protection code P2). the system enter yellow area to control. there is a special interface 12 for discharge temperature sensor. 14 Double-pipe low-temperature ant-freezing sensor T61 (TBH1) (Fault code Eb). and other addresses are slave units.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 being the main unit is given to the unit with digital compressor. its electric control can activate such functions as direct communication with the wired controller. Electronic expansion valve of the system A. 1) Main unit: if abnormal water flow occurs for the first and second time. If 15 abnormal water flow occurs the third time. and the system will restart after 3 minutes after the malfunction is eliminated.the compressor stops running. 1)Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series. 2) Slave unit: (Water flow detection will not be done). the indicator lamp of the wired controller will flash. which may display EA. so special attention should be paid when installing the auxiliary electric heater. Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads. High-pressure protection of the system A and discharge temperature switch protection (Protection code P0). 11 1) If faults occur between the wired controller and the main unit module. the slave unit module suffering communication fault will be shut down. and the wired controller will display fault code E0 (Fault is displayed only after 3 detection). connection of discharge temperature switch and high-pressure switch of the system in series. Auxiliary electric heater: Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220V control power supply. the switch will be opened. Water flow detection (Fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units. If the DLT is more than 125℃ and keep running for 10 minutes. and the auxiliary electric heater will stop working. all modules will be shut down. 19 168 PUMP: Attention: the control port value of the pump actually detected is ON/OFF but not 220V control power supply. the output capacity of the digital compressor will reduce to 40%. when the total water outlet temperature is higher than 50 C. so special . Less units will be detected by the wired controller. pump control.If the DLT is less than 125℃. when the main unit board detects total water outlet temperature to be lower than 45 C. the switch will be closed. If the DLT is up to 140℃. Low-pressure protection of the system B (Protection code P3). Q and E of COM (I). the main unit board will display fault code E9.If the DLT is normal(there is not malfunction of discharge temperature sensor. 18 Attention! Under heating mode. Only the unit is chosen as the main unit.warning(yellow area) and danger(red area). COM (I) 485 communication port (Fault code E2). 13 Double-pipe low-temperature ant-freeing sensor T62 (TBH2) (Fault code EF). and the difference of phase angle should be 120o 27 among them. only the unit stops operating. When the subordinate unit is under protection. and will maintain start-up state always in the process of operation. B and C of power supply should exist simultaneously. Faults When the main unit suffers faults. 22 Neutral line. 23 High fan speed of outdoor fan controlled by T4. the pump can be directly shut down. and other units keep running. and other units are not affected. When the subordinate unit suffers faults. Neutral line. 2) In case of refrigerating or heating shutdown. If the conditions are not met. 169 . the main unit stops operating. Protection When the main unit is under protection. 220-230V AC current. 2. and they are not detected while the unit is in operation. and fault code will be displayed. 3) In case of fault or protection. 28 Output of transformer. Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected. fault code or protection code is displayed. 3) In case of shutdown under the pump mode. 10 is displayed (10 is followed by dot). 26 Input of transformer. When the power supply returns to normal condition. and all other units also stop running.MCAC-ATSM-2012-10 attention should be paid when installing the pump. 2) In case of normal operation. Four-way valve of the system B. Neutral line. Compressor of the system A. Input of three-phase four-wire power supply (Fault code E1) Three phases A. and other units are not affected. R410A air-cooled modular chiller unit 50Hz 1) After receiving start-up instruction. Four-way valve of the system A. 1. the pump will be started up instantly. only the unit stops operating. fault of phase sequence or phase lack may occur. 20 Neutral line. the address of the module is displayed. 25 PWM use for adjusting of the digital compressor‟s capacity. Compressor of the system B. only the unit stops operating. 24 Low fan speed of outdoor fan. controlled by T4. the pump will be shut down 2 minutes after all modules stop operating. fault is removed. LED display: 21 1) In case of stand-by. 4 New30kW module components description (Available for MGCSL-F30W/RN1. it will be shut down and re-started after 3 min. Another system will be not affected. 1) T4: if there is one system that requires starting outdoor fans. 3 Power port for the current board T4: outdoor ambient temperature sensor (Fault code E7).R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 15.1. Detection of current of the compressor B1 (Protection code P5). 170 . Start 4 outdoor fan A only. and control the unit through T4. When the current of the compressor is detected to exceed protective value set (18A for constant speed compressor). T3A: pipe temperature sensor of the condenser A (Fault code E5 and protection code P6). the corresponding system will be shut down. 2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of the system exceeds the protective temperature 65℃. the fans are started through electric control of the unit.1. And it will be re-started up. Detail information 1 Detection of current of the compressor A1 (Protection code P4). start A and B gears. 2 Current is not detected within the initial 5 seconds after the compressor is started up. outlook view (Available for MGCSL-F30W/RN1.3 New 30kW module PCB.MGCSL-D30W/RN1) 10 9 8 7 6 5 4 3 2 1 11 12 13 33 14 15 16 32 31 17 18 19 30 29 20 28 21 22 23 24 25 26 27 15. T3B: pipe temperature sensor of the condenser B (Fault code E6 and protection code P7). MGCSL-D30W/RN1) No. after the temperature drops below the recovery temperature 60℃. but other subordinate units will not be affected. 16 17 Power phase detection(Fault code E8). unload. 3) In case of fault or protection. the address of the module is displayed. the unit enters the cooling mode. Emergency Stop. cooling. High-pressure protection of the system B and discharge temperature switch protection (Protection code P2).Dial the code S7 in the main control board to the “ON” position and enter to the remote control mode (The wired 9 controller is invalid). Stand-by. conduct adjustment according to the magnitude of unit outlet water temperature. 2) In case of normal operation. 1) Main unit: if abnormal water flow occurs for the first and second time. the ON/OFF port is closed. Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 3) T4. the second. 15 Low-pressure protection of the system A (Protection code P1). else. ● Display contents of “number of online units”: the main unit can display the number of online units. Spot check. Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads. Total outlet water temperature sensor (Fault code E3). 2. Low-pressure protection of the system B (Protection code P3). conduct adjustment according to the magnitude of total outlet water temperature. 1.First. Remote mode control port(ON/OFF signal. 4. 13 Electronic expansion valve in system A. and the subordinate units are invalid. Adjustment range: Load. Under refrigerating mode and heating mode. 8 Only the main unit is valid. ● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down. 171 . Water flow detection (Fault code of the main unit E9) is only valid for the main unit but invalid for subordinate units. 5 Shell and tube low-temperature ant-freeze sensor (Fault code Eb). High-pressure protection of the system A and discharge temperature switch protection (Protection code P0).0 unit). Adjustment range of constant speed capability: ON and OFF. Temp. fault alarm will occur. 7 Inlet water temperature sensor (Fault code EF). the main unit board will display fault code E9. fault code or protection code is displayed. The operating status of outdoor system can be observed through spot check. 2. 10 is displayed (10 is followed by dot). and the subordinate unit displays 0. Unit outlet water temperature sensor (Fault code E4) 6 Under refrigeration mode and heating mode. ● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down. effect on NO.0 unit) 1) Dial the code S7 in the main control board to the “ON” position and enter to the remote control mode (The wired 10 controller is invalid). 8. 12 1) In case of stand-by. of the condenser A Unit outlet-water tempe Temp. Remote control port(ON/OFF signal. and specific display contents are as shown in the following figure: Normal display Operating mode Operating capability of the compressor B T61 frost-proof temp Unit outlet water temp Number of online units Outdoor ambient temp. the unit enters the heating mode. heating. stabilize. T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit. of the condenser B 14 EXV opening A EXV opening B Operating current of system A Operating current of system B The last failure ● Display contents of “operating mode”: 1.effect on NO. pump. if this port is closed. 11 Electronic expansion valve of the system B Numerical code tube. used for RS-485 communication. when the main unit board detects total water outlet temperature to be lower than 45℃. 3) In case of shutdown under the pump mode. the indicator lamp of the wired controller will flash. 19 20 21 COM (O) 485 communication port (Fault code E2). Q and E of COM (I). the pump can be directly shut down. Less units will be detected by the wired controller. the subordinate unit module suffering communication fault will be shut down. when the total water outlet temperature is higher than 50℃. which may display EC. 1) If faults occur between the wired controller and the main unit module. and will maintain start-up state always in the process of operation. the pump will be shut down 2 minutes after all modules stop operating.R410A air-cooled modular chiller unit 50Hz 2) Subordinate unit: (Water flow detection will not be done). 24 S2 ON: Cooling only S3 ON: Digital OFF:R&C OFF:Fixed S4 ON:H-EEprom OFF:Normal S5 ON:C-EEprom OFF:Normal One compressor in system B. Restart 3 minutes later after malfunction be removed. 23 1) After receiving start-up instruction. Anti-freezing pressure protection of the system B(Protection code Pd). Four-way valve in system A. Anti-freezing pressure protection of the system A(Protection code Pc). the switch will be closed. One compressor in system A. so special attention should be paid when installing the pump. The alarm signal output of the unit(ON/OFF signal). 25 Four-way valve in system B. and the auxiliary electric heater will stop working. and in the meanwhile. the switch will be opened. PUMP: Attention: the control port value of the pump actually detected is ON/OFF but not 220-240V control power supply. 22 Attention! Under heating mode. 18 2) If faults occur between the main unit and subordinate units. Auxiliary electric heater: Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-240V control power supply. all modules will be shut down. MCAC-ATSM-2012-10 COM (I) 485 communication port (Fault code E2). the pump will be started up instantly. and the auxiliary electric heater will begin to work. 172 . so special attention should be paid when installing the auxiliary electric heater. 2) In case of refrigerating or heating shutdown. COM (O) is interconnected with P. Protection When the main unit is under protection. Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected. 27 PWM pressure relieve valve control(For digital compressor). its electric control can activate such functions as direct communication with the wired controller. 29 Outdoor fan B. and other addresses are subordinate units. 32 S7 ON: Remote control 33 OFF:Wired control S8 ON: Low temp. only the unit stops operating. Faults When the main unit suffers faults. Input of three-phase four-wire power supply (Fault code E1). If the conditions are not met. and other units are not affected. total effluent temperature detection and water flow switch detection. The address code 0 # is provided as the main unit. and the difference of phase angle should be 120º 31 among them. refrigerating and heating capability adjustment. Only the unit is chosen as the main unit. Three phases A. and they are not detected while the unit is in operation. auxiliary electric heater control. and the main unit and subordinate units can be set through address code on the electric control board. and all other units also stop running. and fault code will be displayed. the main unit stops operating. 220-240V AC current. 30 Input of transformer. fault of phase sequence or phase lack may occur. 173 . pump control. When the subordinate unit suffers faults. controlled by T4. only the unit stops operating. B and C of power supply should exist simultaneously. The priority of being the main unit is given to the unit with digital compressor. controlled by T4. 2.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 26 Each modular part of modular unit has the same electric control function. When the power supply returns to normal condition. (Only valid for the main unit). 28 Outdoor fan A. only the unit stops operating. and other units are not affected. and other units keep running. mode OFF:Normal S9 ON:30KW OFF:65/130/200/250KW Output of transformer 1. When the subordinate unit is under protection. fault is removed. ● When the main unit suffer fault of temperature sensor: the main unit and slave units will be shut down. MGB-F65W/RN1) No. the fans are started through electric control of the unit.5 55/60/65kW module PCB outlook view MGB-F55W/RN1. When the current of the compressor is detected to exceed protective value set (33A for constant speed compressor). 174 . 5 Under cooling mode and heating mode. but other slave units will not be affected.1. 3 2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of the system exceeds the protective temperature 65 C. start A and B gears. 1) T4: if there is one system that requires starting outdoor fans. Adjustment range of constant speed capability: ON and OFF.1. MGB-F65W/RN1 15. conduct adjustment according to the magnitude of unit outlet water temperature. Another system will be not affected. T4: outdoor ambient temperature sensor (Fault code E7). Detail information 1 Detection of current of the compressor B (Protection code P5). it will be shut down and re-started after 3 min. and control the unit through T4. And it will be re-started up. Start outdoor fan A only. T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit. MGB-F60W/RN1. T3A: pipe temperature sensor of the condenser A (Fault code E5 and protection code P6). fault alarm will occur. Detection of current of the compressor A (Protection code P4). MGB-F60W/RN1. 3) T4. the corresponding system will be shut down. after the temperature drops below the recovery temperature 60 C.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 15.6 55/60/65kW module components description (MGB-F55W/RN1. 2 Current is not detected within the initial 5 seconds after the compressor is started up. T3B: pipe temperature sensor of the condenser B (Fault code E6 and protection code P7). ● When the slave unit suffer fault of temperature sensor: the unit will be shut down. 4 (Reserved) Unit outlet water temperature sensor (Fault code E4). and specific display contents are as shown in the following figure: Normal display Operating mode Operating capability of the compressor B T61 frost-proof temp 7 EXV opening A Unit outlet water temp EXV opening B Number of online units Outdoor ambient temp. and other addresses are slave units. 80% and 100%. total effluent temperature detection and water flow switch detection. 2. 40%. refrigerating and heating capability adjustment. auxiliary electric heater control. 60%. heating. pump. Stand-by ● Display contents of “number of online units”: the main unit can display the number of online units. Temp. The address code 0 # is provided as the main unit. and the slave units are invalid. 8. pump control. and the main unit and slave units can be set through address code on the electric control board. cooling. The operating status of outdoor system can be observed through spot check. 10 COM (O) 485 communication port (Fault code E2).MCAC-ATSM-2012-10 Total outlet water temperature sensor (Fault code E3). 175 . 6 R410A air-cooled modular chiller unit 50Hz Only the main unit is valid. 4. of the condenser B Operating current of system B The last failure ● Display contents of “operating mode”: 1. Adjustment range: shut-down. Only the unit is chosen as the main unit. and the slave unit displays 0. Selection code of the compressor. of the condenser A Unit outlet-water tempe Operating current of system A Temp. Under cooling mode and heating mode. 8 9 Each modular part of modular unit has the same electric control function. Spot check. The priority of being the main unit is given to the unit with digital compressor. its electric control can activate such functions as direct communication with the wired controller. conduct adjustment according to the magnitude of total outlet water temperature. Q and E of COM (I). used for RS-485 communication. Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series. 10 is displayed (10 is followed by dot). the main unit board will display fault code E0 (Off-power recovery is needed). when the total water outlet temperature is higher than 50℃. so special attention should be paid when installing the auxiliary electric heater. Less units will be detected by the wired controller. 14 Shell and tube low-temperature ant-freeze sensor T61 (TBH1) (Fault code Eb). 3) In case of shutdown under the pump mode. 1) Main unit: if abnormal water flow occurs for the first and second time. the address of the module is displayed. Four-way valve of the system A. 18 Electronic expansion valve of the system A. 17 Electronic expansion valve of the system B. 2) If faults occur between the main unit and slave units. the slave unit module suffering communication fault will be shut down. and in the meanwhile. the pump will be shut down 2 minutes after all modules stop operating. Four-way valve of the system B. If 15 abnormal water flow occurs the third time. Water flow detection (Fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units. 11 1) If faults occur between the wired controller and the main unit module. and will maintain start-up state always in the process of operation. Compressor of the system B. Low-pressure protection of the system B (Protection code P3). the pump can be directly shut down. 3) In case of fault or protection. 12 Low-pressure protection of the system A (Protection code P1). 2) In case of refrigerating or heating shutdown. and the auxiliary electric heater will begin to work. the switch will be closed. 16 Control port (Reserved). 2) Slave unit: (Water flow detection will not be done). 23 Neutral line. 176 . the main unit board will display fault code E9.R410A air-cooled modular chiller unit 50Hz COM (I) 485 communication port (Fault code E2). the indicator lamp of the wired controller will flash. so special attention should be paid when installing the pump. which may display EA. Neutral line. 13 Inlet water temperature sensor T62 (TBH2) (Fault code EF). MCAC-ATSM-2012-10 COM (O) is interconnected with P. 21 Neutral line. Compressor of the system A. PUMP: Attention: the control port value of the pump actually detected is ON/OFF but not 220V control power supply. all modules will be shut down. and the wired controller will display fault code E0 (Fault is displayed only after 3 detection). 19 Attention! Under heating mode. High-pressure protection of the system B and discharge temperature switch protection (Protection code P2). High-pressure protection of the system A and discharge temperature switch protection (Protection code P0). and the auxiliary electric heater will stop working. the pump will be started up instantly. fault code or protection code is displayed. when the main unit board detects total water outlet temperature to be lower than 45℃. 2) In case of normal operation. the switch will be opened. Neutral line LED display: 22 1) In case of stand-by. Auxiliary electric heater: Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220V control power supply. Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads. 20 1) After receiving start-up instruction. 29 Output of transformer 1. controlled by T4. and the difference of phase angle should be 120o 28 among them. and other units are not affected. When the power supply returns to normal condition. If the conditions are not met. the main unit stops operating. and other units are not affected. 26 (Reserved port) 27 Input of transformer. 25 Outdoor fan B. fault of phase sequence or phase lack may occur. and fault code will be displayed. 220V AC current. Faults When the main unit suffers faults. Three phases A. B and C of power supply should exist simultaneously. When the subordinate unit suffers faults. and other units keep running. When the subordinate unit is under protection. R410A air-cooled modular chiller unit 50Hz Input of three-phase four-wire power supply (Fault code E1). and all other units also stop running.MCAC-ATSM-2012-10 24 Outdoor fan A. 2. controlled by T4. only the unit stops operating. and they are not detected while the unit is in operation. only the unit stops operating. fault is removed. Protection When the main unit is under protection. MGB-D65W/RN1 outlook view: 177 . (Only valid for the main unit). Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected. only the unit stops operating. 5 Under refrigeration mode and heating mode. ● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down. Adjustment range: Load. Adjustment range of constant speed capability: ON and OFF. Unit outlet water temperature sensor (Fault code E4). it will be shut down and re-started after 3 min. Spot check. conduct adjustment according to the magnitude of unit outlet water temperature. Factory setting 8 178 . conduct adjustment according to the magnitude of total outlet water temperature.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 MGB-D65W/RN1 module components description No. Emergency Stop. Under refrigerating mode and heating mode. of the condenser B Operating current of system B The last failure ● Display contents of “operating mode”: 1. fault alarm will occur. Start outdoor fan A only. 1) T4: if there is one system that requires starting outdoor fans. When the current of the compressor is detected to exceed protective value set (33A for constant speed compressor). and the subordinate units are invalid. 3) T4. Another system will be not affected. Detection of current of the compressor B1 (Protection code P5). of the condenser A Temp. 6 Only the main unit is valid. ● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down. but other subordinate units will not be affected. the corresponding system will be shut down. and control the unit through T4. 4. 2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of the 3 system exceeds the protective temperature 65℃. 8. heating. and specific display contents are as shown in the following figure: Normal display Operating mode Operating capability of the compressor B Anti-freezing temp 7 EXV opening A Unit outlet-water temp EXV opening B Number of online units Unit inlet-water temp Operating current of system A Outdoor ambient temp. Total outlet water temperature sensor (Fault code E3). T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit. Adjustment range of constant speed capability: ON and OFF. start A and B gears. T3A: pipe temperature sensor of the condenser A (Fault code E5 and protection code P6). Temp. The operating status of outdoor system can be observed through spot check. stabilize. after the temperature drops below the recovery temperature 60℃. pump. 2. T3B: pipe temperature sensor of the condenser B (Fault code E6 and protection code P7). 4 Detection of current of the compressor A2 (Protection code P4). Detail information 1 Detection of current of the compressor A1 (Protection code P4). cooling. And it will be re-started up. ● Display contents of “number of online units”: the main unit can display the number of online units. and the slave unit displays 0. the fans are started through electric control of the unit. 2 Current is not detected within the initial 5 seconds after the compressor is started up. Stand-by. T4: outdoor ambient temperature sensor (Fault code E7). unload. 2. Only the unit is chosen as the main unit. Q and E of COM (I). total effluent temperature detection and water flow switch detection. so special attention should be paid when installing the auxiliary electric heater. Less units will be detected by the wired controller. restart 3 minutes later after malfunction be removed. 11 1) If faults occur between the wired controller and the main unit module. which may display EA. Low-pressure protection of the system B (Protection code P3). the indicator lamp of the wired controller will flash. the switch will be 179 . Water flow detection (Fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units.MCAC-ATSM-2012-10 E F 0 1 R410A air-cooled modular chiller unit 50Hz 2 D 3 4 C B When the address is 0. and other addresses are subordinate units. 14 Shell and tube low-temperature ant-freeze sensor (Fault code Eb). and in the meanwhile.3……15. the main unit board will display fault code E0 (Off-power recovery is needed). it serves as the subordinate unit 1. 17 Electronic expansion valve of the system B. Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series. auxiliary electric heater control. 2) Subordinate unit: (Water flow detection will not be done). 13 Inlet water temperature sensor (Fault code EF). the subordinate unit module suffering communication fault will be shut down. it serves as the main unit. High-pressure protection of the system B and discharge temperature switch protection (Protection code P2). 2) If faults occur between the main unit and subordinate units. and the main unit and subordinate units can be set through address code on the electric control board. The address code 0 # is provided as the main unit. If 15 abnormal water flow occurs the third time.2. when the main unit board detects total water outlet temperature to be lower than 45℃. all modules will be shut down. COM (O) is interconnected with P. COM (I) 485 communication port (Fault code E2). 10 COM (O) 485 communication port (Fault code E2). High-pressure protection of the system A and discharge temperature switch protection (Protection code P0). used for RS-485 communication. 12 Low-pressure protection of the system A (Protection code P1). Attention! Under heating mode. 5 A 6 9 8 7 E F 0 1 2 D 9 3 4 C B When the address is 1. 5 A 6 9 8 7 ADDRRSS Each modular part of modular unit has the same electric control function. refrigerating and heating capability adjustment. Auxiliary electric heater: Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-230V control power 19 supply. Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads. The priority of being the main unit is given to the unit with digital compressor. 16 Power phase detection(Fault code E8). its electric control can activate such functions as direct communication with the wired controller. 18 Electronic expansion valve of the system A. 1) Main unit: if abnormal water flow occurs for the first and second time.3……F. pump control. and the wired controller will display fault code E0 (Fault is displayed only after 3 detection). the main unit board will display fault code E9. fault of phase sequence or phase lack may occur. (Only valid for the main unit). 3) In case of fault or protection. when the total water outlet temperature is higher than 50℃. 3) In case of shutdown under the pump mode. and the difference of phase angle should be 120º 28 among them. One compressor of the system A(A2). 31 Neutral wire. One compressor of the system A(A1).If the port is closed. 180 . Anti-freezing pressure protection of the system B(Protection code Pd). fault code or protection code is displayed. and will maintain start-up state always in the process of operation. 21 Neutral wire. Neutral wire. B and C of power supply should exist simultaneously. controlled by T4. controlled by T4. 23 Neutral wire. If the conditions are not met. the pump will be started up instantly. and the auxiliary electric heater will begin to work. 24 Outdoor fan A. 10.0 unit) 35 1. One compressor of the system B(B2). else. and the auxiliary electric heater will stop working. Neutral wire. Three phases A. fault is removed. the switch will be opened.0 unit) 34 1.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 closed. 220-230V AC current. 22 1) In case of stand-by. the unit is turned off. Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected.Dial the code S7 in the main control board to the “ON” position and enter to the remote control mode (The wired controller is invalid) 2. and fault code will be displayed. the unit is turned on. 20 1) After receiving start-up instruction. so special attention should be paid when installing the pump. 30 Output of transformer. PUMP: Attention: the control port value of the pump actually detected is ON/OFF but not 220-230V control power supply. Remote control port(ON/OFF signal. Input of three-phase four-wire power supply (Fault code E1). Four-way valve of the system A. 32 33 The alarm signal output of the unit(ON/OFF signal). the pump can be directly shut down. Four-way valve of the system B. 25 Outdoor fan B. When the power supply returns to normal condition. the address of the module is displayed. Numerical code tube. Neutral wire. One compressor of the system B(B1). 29 Output of transformer. 27 Input of transformer. 2) In case of normal operation. and they are not detected while the unit is in operation. Anti-freezing pressure protection of the system A(Protection code Pc). 2) In case of refrigerating or heating shutdown. 26 PWM pressure relieve valve control(for digital compressor). Remote mode control port(ON/OFF signal effect on NO. effect on NO. is displayed (10 is followed by dot).Dial the code S7 in the main control board to the “ON” position and enter to the remote control mode (The wired controller is invalid). the pump will be shut down 2 minutes after all modules stop operating. only the unit stops operating. 181 . and other units are not affected. the unit enters the heating mode.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 2.First. the unit enters the cooling mode. CAUTION 1. only the unit stops operating. the ON/OFF port is closed. and all other units also stop running. and other units are not affected. Faults When the main unit suffers faults. Second. and other units keep running. 2. Protection When the main unit is under protection. if this port is closed. When the subordinate unit suffers faults. only the unit stops operating. When the subordinate unit is under protection. the main unit stops operating. else. fault alarm will occur. T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit. Detection of current of the compressor B1 (Protection code P5). 4 Detection of current of the compressor A2 (Protection code P4). it will be shut down and re-started after 3 min. Another system will be not affected. T4: outdoor ambient temperature sensor (Fault code E7).R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 MGBL-D65W/RN1 outlook view: 11 10 9 7 6 13 5 14 3 1 2 4 8 35 22 34 30 17 29 18 28 12 27 24 16 15 25 33 32 19 20 31 21 8 23 26 MGBL-D65W/RN1 module components description: No. When the current of the compressor is detected to exceed protective value set (33A for constant speed compressor). after the temperature drops below the recovery temperature 60℃. start A and B gears. Start outdoor fan A only. the corresponding system will be shut down. conduct adjustment according to the magnitude of unit outlet water temperature. but other subordinate units will not be affected. 1) T4: if there is one system that requires starting outdoor fans. Detail information 1 Detection of current of the compressor A1 (Protection code P4). 5 Under refrigeration mode and heating mode. And it will be re-started up. the fans are started through electric control of the unit. ● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down. ● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down. 2 Current is not detected within the initial 5 seconds after the compressor is started up. Unit outlet water temperature sensor (Fault code E4). 182 . 2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of the 3 system exceeds the protective temperature 65℃. T3B: pipe temperature sensor of the condenser B (Fault code E6 and protection code P7). 3) T4. and control the unit through T4. T3A: pipe temperature sensor of the condenser A (Fault code E5 and protection code P6). used for RS-485 communication. Under refrigerating mode and heating mode. Spot check. 10 COM (O) 485 communication port (Fault code E2). 8 E F 0 1 2 D 3 4 C B When the address is 0. 5 A 6 9 8 7 E F 0 1 2 D 9 3 4 C B When the address is 1. and the slave unit displays 0. heating. auxiliary electric heater control. total effluent temperature detection and water flow switch detection. Adjustment range: Load. stabilize. Stand-by. cooling.2. and specific display contents are as shown in the following figure: Normal display Operating mode Operating capability of the compressor B Anti-freezing temp 7 EXV opening A Unit outlet-water temp EXV opening B Number of online units Unit inlet-water temp Operating current of system A Outdoor ambient temp. Adjustment range of constant speed capability: ON and OFF.3……15. 5 A 6 9 8 7 ADDRRSS Each modular part of modular unit has the same electric control function. and the main unit and subordinate units can be set through address code on the electric control board. pump.2.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Adjustment range of constant speed capability: ON and OFF. Q and E of COM (I). it serves as the main unit. and other addresses are subordinate units. of the condenser A Temp. pump control. ● Display contents of “number of online units”: the main unit can display the number of online units. Factory setting. The priority of being the main unit is given to the unit with digital compressor. 8. 183 . Emergency Stop. The operating status of outdoor system can be observed through spot check. 4. Temp. 6 Only the main unit is valid. The address code 0 # is provided as the main unit. conduct adjustment according to the magnitude of total outlet water temperature. COM (I) 485 communication port (Fault code E2). and the subordinate units are invalid. its electric control can activate such functions as direct communication with the wired controller. it serves as the subordinate unit 1. 2. Total outlet water temperature sensor (Fault code E3). of the condenser B Operating current of system B The last failure ● Display contents of “operating mode”: 1.3……F. refrigerating and heating capability adjustment. 1) If faults occur between the wired controller and the main unit module. unload. all modules will be shut down. Only the unit is chosen as the main unit. 11 COM (O) is interconnected with P. Neutral wire. 24 Outdoor fan A. which may display EA. 220-230V AC current. Four-way valve of the system A. 15 1) Main unit: if abnormal water flow occurs . the indicator lamp of the wired controller will flash. Four-way valve of the system B. Attention: the control port value of the pump actually detected is ON/OFF but not 220-240V control power supply. 22 1) In case of stand-by. 10. 14 Shell and tube low-temperature ant-freezing sensor (Fault code Eb). 26 PWM pressure relieve valve control(for digital compressor). the subordinate unit module suffering communication fault will be shut down. One compressor of the system B(B1). is displayed (10 is followed by dot). 13 Inlet water temperature sensor (Fault code EF). 17 Electronic expansion valve of the system B. and will maintain start-up state always in the process of operation.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 2) If faults occur between the main unit and subordinate units. One compressor of the system A(A1). the pump can be directly shut down. the switch will be opened. the pump will be started up instantly. so special attention should be paid when installing the auxiliary electric heater. the pump will be shut down 2 minutes after all modules stop operating. 3) In case of fault or protection. 2) Subordinate unit: (Water flow detection will not be done). Neutral wire. and the auxiliary electric heater will stop working. Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series. controlled by T4. the address of the module is displayed. 18 Electronic expansion valve of the system A. Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads. (Only valid for the main unit). Less units will be detected by the wired controller. PUMP. Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-240V control power supply. High-pressure protection of the system A and discharge temperature switch protection (Protection code P0). 19 Attention! Under heating mode. 2) In case of refrigerating or heating shutdown. so special attention should be paid when installing the pump. Numerical code tube. 12 Low-pressure protection of the system A (Protection code P1). 3) In case of shutdown under the pump mode. when the main unit board detects total water outlet temperature to be lower than 45℃. High-pressure protection of the system B and discharge temperature switch protection (Protection code P2). Auxiliary electric heater. 21 Neutral wire. restart 3 minutes later after malfunction be removed. 184 . 16 Power phase detection(Fault code E8). 25 Outdoor fan B. and the auxiliary electric heater will begin to work. 27 Input of transformer. 2) In case of normal operation. the main unit board and the wired controller will display fault code E9. and in the meanwhile. 20 1) After receiving start-up instruction. the switch will be closed. when the total water outlet temperature is higher than 50℃. Water flow detection (Fault code of the main unit E9) is only valid for the main unit but invalid for subordinate units. controlled by T4. 23 Neutral wire. Low-pressure protection of the system B (Protection code P3). fault code or protection code is displayed. If the conditions are not met.First.0 unit) 34 1. When the power supply returns to normal condition. Remote mode control port(ON/OFF signal effect on NO. and fault code will be displayed. 2.Dial the code S7 in the main control board to the “ON” position and enter to the remote control mode (The wired controller 35 is invalid). CAUTION 1. the unit is turned on. the ON/OFF port is closed. and other units keep running. Protection When the main unit is under protection. only the unit stops operating. 31 Neutral wire. the unit enters the cooling mode. fault of phase sequence or phase lack may occur. One compressor of the system B(B2). Neutral wire. fault is removed. 32 33 The alarm signal output of the unit(ON/OFF signal) Anti-freezing pressure protection of the system A(Protection code Pc) Anti-freezing pressure protection of the system B(Protection code Pd) Remote control port(ON/OFF signal. B and C of power supply should exist simultaneously. Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected. 2. if this port is closed. else. Faults When the main unit suffers faults. 185 . else.If the port is closed. and they are not detected while the unit is in operation. and other units are not affected. When the subordinate unit suffers faults. 30 Power port for the current board. effect on NO. When the subordinate unit is under protection. R410A air-cooled modular chiller unit 50Hz Three phases A.MCAC-ATSM-2012-10 Input of three-phase four-wire power supply (Fault code E1). 29 Output of transformer. One compressor of the system A(A2). the unit enters the heating mode. Second. and other units are not affected. the unit is turned off. and the difference of phase angle should be 120º 28 among them. the main unit stops operating. only the unit stops operating.Dial the code S7 in the main control board to the ”ON” position and enter to the remote control mode (the wired controller is invalid) 2.0 unit) 1. only the unit stops operating. and all other units also stop running. Another system will be not affected. 6 Under refrigeration mode and heating mode. 186 . 2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of the 4 system exceeds the protective temperature 65℃. after the temperature drops below the recovery temperature 60℃. Detection of current of the compressor B1 (Protection code P5).R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 MGBL-F65W/RN1 outlook view 10 9 8 7 6 5 4 3 2 1 11 12 13 14 33 15 16 32 31 17 18 19 30 29 20 28 21 22 23 24 25 26 27 MGBL-F65W/RN1 module components description No. and control the unit through T4. T3A: pipe temperature sensor of the condenser A (Fault code E5 and protection code P6). T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit. the fans are started through electric control of the unit. it will be shut down and re-started after 3 min. ● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down. 2 Current is not detected within the initial 5 seconds after the compressor is started up. 3) T4. Unit outlet water temperature sensor (Fault code E4). the corresponding system will be shut down. 1) T4: if there is one system that requires starting outdoor fans. 3 Power port for the current board. conduct adjustment according to the magnitude of unit outlet water temperature. T3B: pipe temperature sensor of the condenser B (Fault code E6 and protection code P7). Detail information 1 Detection of current of the compressor A1 (Protection code P4). ● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down. fault alarm will occur. but other subordinate units will not be affected. 5 Shell and tube low-temperature ant-freezing sensor (Fault code Eb). Start outdoor fan A only. T4: outdoor ambient temperature sensor (Fault code E7). When the current of the compressor is detected to exceed protective value set (33A for constant speed compressor). And it will be re-started up. start A and B gears. High-pressure protection of the system A and discharge temperature switch protection (Protection code P0). the address of the module is displayed.0 unit). 11 Electronic expansion valve of the system B. 10 1. Low-pressure protection of the system B (Protection code P3). Adjustment range of constant speed capability: ON and OFF. conduct adjustment according to the magnitude of total outlet water temperature. 15 Low-pressure protection of the system A (Protection code P1). Less units will be detected by the wired controller. Adjustment range: Load. and specific display contents are as shown in the following figure: Normal display Operating mode Operating capability of the compressor B Anti-freezing temp 14 EXV opening A Unit outlet-water temp EXV opening B Number of online units Unit inlet-water temp Operating current of system A Outdoor ambient temp. unload. the main unit board will display fault code E9. Under refrigerating mode and heating mode. and the subordinate units are invalid. which may display EC. heating. and in the meanwhile. Q and E of COM (I). pump. 16 Power phase detection(Fault code E8). Water flow detection (Fault code of the main unit E9) is only valid for the main unit but invalid for subordinate units. Is displayed (10 is followed by dot). Remote mode control port(ON/OFF signal. 17 1) Main unit: if abnormal water flow occurs for the first and second time. If the port is closed. fault code or protection code is displayed. 13 Electronic expansion valve of the system A. stabilize. ● Display contents of “number of online units”: the main unit can display the number of online units. the unit is turned off. 10. effect on NO. 1.0 unit). if this port is closed. Stand-by. all modules will be shut down.First. Total outlet water temperature sensor (Fault code E3). COM (O) is interconnected with P. High-pressure protection of the system B and discharge temperature switch protection (Protection code P2). COM (I) 485 communication port (Fault code E2). the indicator lamp of the wired controller will flash. 187 . effect on NO. 12 1) In case of stand-by. else. 7 Inlet water temperature sensor (Fault code EF). The operating status of outdoor system can be observed through spot check. 2) Subordinate unit: (Water flow detection will not be done).MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Adjustment range of constant speed capability: ON and OFF. Spot check. Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series. Numerical code tube. Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads. of the condenser B Operating current of system B The last failure ● Display contents of “operating mode”: 1. 2) In case of normal operation. and the slave unit displays 0. second. 8 Only the main unit is valid. cooling. 2. of the condenser A Temp. 18 1) If faults occur between the wired controller and the main unit module. 2. Remote mode control port(ON/OFF signal. 3) In case of fault or protection. Restart 3 minutes later after malfunction be removed. the ON/OFF port is closed.Dial the code S7 in the main control board to the “ON” position and enter to the remote control mode (The wired controller is 9 invalid). the subordinate unit module suffering communication fault will be shut down. 2) If faults occur between the main unit and subordinate units. the unit enters the heating mode. used for RS-485 communication. else. Emergency Stop. 8. Temp. the unit is turned on. 4.Dial the code S7 in the main control board to the ”ON” position and enter to the remote control mode (The wired controller is invalid) 2. the unit enters the cooling mode. One compressor of the system A. 2) In case of refrigerating or heating shutdown.2. 25 Four-way valve of the system B. PUMP: Attention: the control port value of the pump actually detected is ON/OFF but not 220-240V control power supply.3……15. 5 A 6 9 8 7 ADDRRSS Each modular part of modular unit has the same electric control function. so special attention should be paid when installing the pump. it serves as the main unit. when the main unit board detects total water outlet temperature to be lower than 45℃. Factory setting 24 S2 ON: Cooling only OFF:R&C S3 ON: Digital OFF:Fixed S4 ON:H-EEprom OFF:Normal S5 ON:C-Eeprom OFF:Normal One compressor of the system B. the pump will be started up instantly. it serves as the subordinate unit 1. and the main unit and subordinate units can be set 188 . the switch will be opened. when the total water outlet temperature is higher than 50℃. so special attention should be paid when installing the auxiliary electric heater. 5 A 6 9 8 7 26 E F 0 1 2 D 3 4 C B When the address is 1. Four-way valve of the system A. 3) In case of shutdown under the pump mode. 23 1) After receiving start-up instruction. and will maintain start-up state always in the process of operation. Anti-freezing pressure protection of the system B(Protection code Pd). and the auxiliary electric heater will begin to work. 22 Attention! Under heating mode.2. the switch will be closed. the pump will be shut down 2 minutes after all modules stop operating.R410A air-cooled modular chiller unit 50Hz 19 COM (O) 485 communication port (Fault code E2). The alarm signal output of the unit(ON/OFF signal). E F 0 1 2 D 3 4 C B When the address is 0. and the auxiliary electric heater will stop working. 20 21 MCAC-ATSM-2012-10 Anti-freezing pressure protection of the system A(Protection code Pc). the pump can be directly shut down. Auxiliary electric heater: Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-240V control power supply.3……F. and other addresses are subordinate units. CAUTION 1. controlled by T4. 29 Outdoor fan B. controlled by T4. If the conditions are not met. Only the unit is chosen as the main unit. and all other units also stop running. and they are not detected while the unit is in operation. refrigerating and heating capability adjustment. 220-240V AC current. total effluent temperature detection and water flow switch detection. 30 Input of transformer. 27 PWM pressure relieve valve control(For digital compressor). the main unit stops operating. and the difference of phase angle should be 120º 31 among them. its electric control can activate such functions as direct communication with the wired controller. Mode OFF:Normal S9 ON: 30KW 33 OFF:65/130/200/250KW Output of transformer. 28 Outdoor fan A. Input of three-phase four-wire power supply (Fault code E1). and other units are not affected. and other units keep running. only the unit stops operating. and fault code will be displayed. fault of phase sequence or phase lack may occur. pump control. only the unit stops operating. Three phases A. 32 S7 ON: Remote control OFF:Wired control S8 ON: Low temp. Faults When the main unit suffers faults. When the power supply returns to normal condition. The priority of being the main unit is given to the unit with digital compressor. When the subordinate unit suffers faults.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz through address code on the electric control board. auxiliary electric heater control. B and C of power supply should exist simultaneously. The address code 0 # is provided as the main unit. fault is removed. 2. and other units are not affected. 189 . only the unit stops operating. Protection When the main unit is under protection. Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected. When the subordinate unit is under protection. (Only valid for the main unit). Water flow detection of No. Q and E of COM (I). 2 EEV A of No.1.1 unit. 7 190 (Reserved) . 2) If faults occur between the main unit and slave units. the slave unit module suffering communication fault will be shut down.1 unit (Protection code P3). outlook view 15. Low-pressure protection of the system B of No. all modules will be shut down. COM (I) 485 communication port of No.1 unit (Protection code P0).7 130kW module PCB.1 unit (Fault code E2). Less units will be detected by the wired controller. 4 1) Main unit: if abnormal water flow occurs for the first and second time.1 unit.1 unit (Fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units. High-pressure protection and discharge temperature switch protection of the system B of No. 6 1) If faults occur between the wired controller and the main unit module. If abnormal water flow occurs the third time. Detail information 1 EEV B of No.1 unit (Protection code P2).1 unit (Protection code P1). 3 Low-pressure protection of the system A of No.1. which may display EA. used for RS-485 communication. 5 COM (O) 485 communication port of No.1 unit (Fault code E2). the main unit board will display fault code E0 (Off-power recovery is needed). and in the meanwhile. Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 15. the indicator lamp of the wired controller will flash. and the wired controller will display fault code E0 (Fault is displayed only after 3 detection). the main unit board will display fault code E9. COM (O) is interconnected with P. High-pressure protection and discharge temperature switch protection of the system A of No.8 130kW module components description No. Under cooling mode and heating mode. 11 Only the main unit is valid.1 unit T3-1B :pipe temperature sensor of condenser B (Fault code E6. 10 after the temperature drops below the recovery temperature 60℃. If abnormal water flow occurs the third time. 2) T41.T3-2B.protection code P6).2 unit (Protection code P3). 23 (Reserved) 191 . 1)T3-1A. but other slave units will not be affected.T3-2A when the temperature sensor is detected to suffer open circuit or short circuit. and the slave units are invalid. Auto-load and auto-unload units of the modular.2 unit electronic expansion valve of the system B.protection code P6). ● No. 1)T3-2A. 13 No. No. the unit controller sent the signal to restart outdoor fan.2 unit T42 :outdoor ambient temperature sensor(Fault code E7).1 unit Inlet water temperature sensor TBH1-B. ● When the slave unit suffer fault of temperature sensor: the unit will be shut down. 9 No.1 unit low-temperature ant-freezing sensor TBH1-A.2 unit (Protection code P0). ● When the main unit suffer fault of temperature sensor: the main unit and slave units will be shut down. 17 Low-pressure protection of the system A of No. 18 1) Main unit: if abnormal water flow occurs for the first and second time. whether the system runs one fan or two fans is controlled by T41. 8 R410A air-cooled modular chiller unit 50Hz As long as one system has requirement to run outdoor fan.T3-2B when the electric control of the modular unit detects the temperature of the outdoor pipe T3-2A or T3-2B of the system exceeds the protective temperature 65℃. 21 after the temperature drops below the recovery temperature 60℃. 22 As long as one system has requirement to run outdoor fan. and the slave units are invalid. No. but other slave units will not be affected. No. ● When the main unit suffer fault of temperature sensor: the main unit and slave units will be shut down. Auto-load and auto-unload units of the modular.1 unit T3-1A :pipe temperature sensor of condenser A (Fault code E5.T3-1A when the temperature sensor is detected to suffer open circuit or short circuit. the corresponding system will be shut down. the corresponding system will be shut down. conduct adjustment according to the magnitude of total outlet water temperature.1 unit T3-2B :pipe temperature sensor of condenser B (Fault code E6. 14 Under cooling mode and heating mode. And it will be re-started up.1 unit T41 :outdoor ambient temperature sensor(Fault code E7). High-pressure protection and discharge temperature switch protection of the system B of No. 2) T42. Another system will be not affected. ● When the slave unit suffer fault of temperature sensor: the unit will be shut down. 19 Only the main unit is valid.protection code P7). conduct adjustment according to the magnitude of total outlet water temperature. Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series.T3-1B. whether the system runs one fan or two fans is controlled by T42. ● No. conduct adjustment according to the magnitude of unit outlet water temperature. And it will be re-started up.MCAC-ATSM-2012-10 No.2 unit T3-2A :pipe temperature sensor of condenser A (Fault code E5. the unit controller sent the signal to restart outdoor fan.2 unit (Fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units.2 unit Total outlet water temperature sensor (Fault code E3). Under cooling mode and heating mode.2 unit electronic expansion valve of the system B. Another system will be not affected.1 unit outlet water temperature sensor (Fault code E4). Adjustment range of constant speed capability: ON and OFF. 16 No. the main unit board will display fault code E0 (Off-power recovery is needed).2 unit (Protection code P1). the main unit board will display fault code E9.T3-1B when the electric control of the modular unit detects the temperature of the outdoor pipe T3-1A or T3-1B of the system exceeds the protective temperature 65℃.2 unit (Protection code P2). High-pressure protection and discharge temperature switch protection of the system A of No.1 unit Total outlet water temperature sensor (Fault code E3). fault alarm will occur. fault alarm will occur.protection code P7). Water flow detection of No. Low-pressure protection of the system B of No. and the wired controller will display fault code E0 (Fault is displayed only after 3 detection). 15 No. 20 No. 12 No. No. The priority of being the main unit is given to the unit with digital compressor.2 unit (Protection code P5). Only the unit is chosen as the main unit.2.2Transformer output. total effluent temperature detection and water flow switch detection. 33 No. 30 Detection of current of the compressor A of No.2. conduct adjustment according to the magnitude of unit outlet water temperature. The address code 0 # is provided as the main unit. 34 (Reserved) No. 31 No.2 unit (Protection code P4). auxiliary electric heater control.2 unit low-temperature anti-freezing sensor TBH2-A.3……F. 3 C 4 B 5 A When the address is 1. No. it serves as the main unit. E F 0 1 2 D 3 4 C B 5 A 6 9 E 8 7 F 0 1 2 D 32 When the address is 0. 29 Detection of current of the compressor B of No.1 unit (Protection code P4). No.2 unit selection code of the compressor. 25 MCAC-ATSM-2012-10 No. 28 Detection of current of the compressor A of No. 26 Under cooling mode and heating mode.R410A air-cooled modular chiller unit 50Hz 24 No.1 unit selection code of the digital compressor. refrigerating and heating capability adjustment. 6 9 8 7 ADDRRSS Each modular part of modular unit has the same electric control function. and the main unit and slave units can be set through address code on the electric control board.2 unit outlet water temperature sensor (Fault code E4).3……15.1Transformer output. it serves as the subordinate unit 1. Reserved DIP switch state 35 The diagram denotes selection of constant speed compressor No. 27 Detection of current of the compressor B of No.1 unit (Protection code P5). pump control.2 unit ADDRESS2 address code.2 unit Inlet water temperature sensor TBH2-B. and other addresses are slave units. Adjustment range of constant speed capability: ON and OFF. Reserved DIP switch state 36 The diagram denotes selection of constant speed compressor 192 . its electric control can activate such functions as direct communication with the wired controller. 37 Attention! 2)Under heating mode. the switch will be closed. total effluent temperature detection and water flow switch detection. Compressor of the system B of No.2 unit auxiliary electric heater(Only the main unit is valid). when the main unit board detects total water outlet temperature to be lower than 45℃. Attention: the control port value of the pump actually detected is ON/OFF but not 220-230V control power supply. controlled by T42. Input of three-phase four-wire power supply (Fault code E1). pump control.2 unit pump (Only the main unit is valid). R410A air-cooled modular chiller unit 50Hz Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-230V control power supply. Neutral line.2 unit.3……15. No. 42 No. and will maintain start-up state always in the process of operation. 3) In case of shutdown under the pump mode. Four-way valve of the system A of No. when the total water outlet temperature is higher than 50℃. fault of phase sequence or phase lack may occur.MCAC-ATSM-2012-10 1) No. Four-way valve of the system B of No. it serves as the subordinate unit 1. The priority of being the main unit is given to the unit with digital compressor. so special attention should be paid when installing the pump. and other addresses are slave units.3……F. controlled by T42. 39 Neutral line. 5 A 6 9 8 7 ADDRRSS Each modular part of modular unit has the same electric control function.2 unit. Only the unit is chosen as the main unit. 41 Neutral line.2 unit outdoor fan A. so special attention should be paid when installing the auxiliary electric heater.2 unit. the pump will be shut down after 2 minutes after all modules stop operating. E F 0 1 2 D 3 When the address is 0. 193 . the pump will be started up instantly. 44 Three phases A. refrigerating and heating capability adjustment. and the auxiliary electric heater will begin to work. Compressor of the system A of No. The address code 0 # is provided as the main unit. 2) In case of refrigerating or heating shutdown. B and C of power supply should exist simultaneously.2 unit outdoor fan B.2 unit. If the conditions are not met. it serves as the main unit. and the auxiliary electric heater will stop working. 40 No. Neutral line.2. and the difference of phase angle should be 120 o among them. No. and fault code will be displayed. the pump can be directly shut down. and the main unit and slave units can be set through address code on the electric control board.2. the switch will be opened. 4 C B 5 A 6 9 8 7 E F 0 1 2 D 43 3 4 C B When the address is 1. 38 1) After receiving start-up instruction.1 unit ADDRESS1 address code. auxiliary electric heater control. its electric control can activate such functions as direct communication with the wired controller. Neutral line. 46 No. and they are not detected while the unit is in operation.1 unit pump (Only the main unit is valid). the pump will be started up instantly. Neutral line. When the subordinate unit suffers faults. Faults When the main unit suffers faults. 2. When the subordinate unit is under protection. Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected. controlled by T41. only the unit stops operating. and will maintain start-up state always in the process of operation. 47 Neutral line. Protection When the main unit is under protection. only the unit stops operating. 50 No. 48 No. when the main unit board detects total water outlet temperature to be lower than 45℃. the switch will be closed.1 unit. fault is removed.220-230V AC. No.2Transformer output. 3) In case of shutdown under the pump mode. the pump will be shut down after 2 minutes after all modules stop operating. 2) In case of refrigerating or heating shutdown. and the auxiliary electric heater will begin to work.1 unit.1 unit auxiliary electric heater(Only the main unit is valid).1Transformer output. 49 Neutral line. 45 No. Four-way valve of the system A of No. Four-way valve of the system B of No. 52 1) After receiving start-up instruction. Compressor of the system B of No. 1) No.1 unit outdoor fan B. the switch will be opened. and other units are not affected. Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-230V control power supply. so special attention should be paid when installing the pump. Attention: the control port value of the pump actually detected is ON/OFF but not 220-230V control power supply. 194 .1 unit. controlled by T41. the main unit stops operating. and the auxiliary electric heater will stop working. 53 (Reserved) 54 (Reserved) 1.1 unit outdoor fan A. Compressor of the system A of No. the pump can be directly shut down. only the unit stops operating. and other units are not affected. and all other units also stop running. 51 Attention! 2)Under heating mode.1 unit. and other units keep running.220-230V AC. when the total water outlet temperature is higher than 50℃. so special attention should be paid when installing the auxiliary electric heater.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 When the power supply returns to normal condition. the corresponding system will be shut down. 195 . after the temperature drops below the recovery temperature 60℃. 6 Under refrigeration mode and heating mode. fault alarm will occur. Unit outlet water temperature sensor (Fault code E4). 3) T4. Detail information 1 Detection of current of the compressor A1 (Protection code P4). Another system will be not affected. and control the unit through T4. 1) T4: if there is one system that requires starting outdoor fans. ● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down. 5 Shell and tube low-temperature ant-freezing sensor (Fault code Eb). the fans are started through electric control of the unit. conduct adjustment according to the magnitude of unit outlet water temperature. And it will be re-started up. Start outdoor fan A only. 2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of the 4 system exceeds the protective temperature 65℃. start A and B gears. it will be shut down and re-started after 3 min. but other subordinate units will not be affected. When the current of the compressor is detected to exceed protective value set (33A for constant speed compressor). T3B: pipe temperature sensor of the condenser B (Fault code E6 and protection code P7).MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz MGBL-F130W/RN1 outlook view 10 9 8 7 6 5 4 3 2 1 11 12 13 14 33 15 16 32 31 17 18 19 30 29 20 28 21 22 23 24 25 26 27 MGBL-F130W/RN1 module components description No. ● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down. T3A: pipe temperature sensor of the condenser A (Fault code E5 and protection code P6). Detection of current of the compressor B1 (Protection code P5). T4: outdoor ambient temperature sensor (Fault code E7). T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit. 3 Power port for the current board. 2 Current is not detected within the initial 5 seconds after the compressor is started up. all modules will be shut down. The operating status of outdoor system can be observed through spot check.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Adjustment range of constant speed capability: ON and OFF. if this port is closed. Emergency Stop. 2. 12 1) In case of stand-by. the unit enters the heating mode. 3) In case of fault or protection. the unit is turned off. else. Less units will be detected by the wired controller. effect on NO. which may display EC. 10. of the condenser A Temp. 16 Power phase detection(Fault code E8). Numerical code tube.Dial the code S7 in the main control board to the “ON” position and enter to the remote control mode (The wired controller is 9 invalid). effect on NO. second. 2. Remote mode control port(ON/OFF signal. High-pressure protection of the system B and discharge temperature switch protection (Protection code P2). 8 Only the main unit is valid. and the subordinate units are invalid. Total outlet water temperature sensor (Fault code E3). Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series. 11 Electronic expansion valve of the system B. 2) In case of normal operation.0 unit). conduct adjustment according to the magnitude of total outlet water temperature. and the slave unit displays 0. Adjustment range: Load. of the condenser B Operating current of system B The last failure ● Display contents of “operating mode”: 1. Low-pressure protection of the system B (Protection code P3). the subordinate unit module suffering communication fault will be shut down. ● Display contents of “number of online units”: the main unit can display the number of online units. Stand-by. the ON/OFF port is closed. fault code or protection code is displayed. the unit enters the cooling mode. 8.First. Adjustment range of constant speed capability: ON and OFF. Is displayed (10 is followed by dot). stabilize. 13 Electronic expansion valve of the system A. Restart 3 minutes later after malfunction be removed. 2) Subordinate unit: (Water flow detection will not be done). used for RS-485 communication. 7 Inlet water temperature sensor (Fault code EF). the indicator lamp of the wired controller will flash. 18 1) If faults occur between the wired controller and the main unit module. 15 Low-pressure protection of the system A (Protection code P1). 2) If faults occur between the main unit and subordinate units. the unit is turned on. Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads. Remote mode control port(ON/OFF signal. else. COM (O) is interconnected with P. If the port is closed. the main unit board will display fault code E9. 4. Spot check. unload. Temp. and specific display contents are as shown in the following figure: Normal display Operating mode Operating capability of the compressor B Anti-freezing temp 14 EXV opening A Unit outlet-water temp EXV opening B Number of online units Unit inlet-water temp Operating current of system A Outdoor ambient temp. 10 1. pump.Dial the code S7 in the main control board to the ”ON” position and enter to the remote control mode (The wired controller is invalid) 2. 196 . High-pressure protection of the system A and discharge temperature switch protection (Protection code P0).0 unit). 1. cooling. Water flow detection (Fault code of the main unit E9) is only valid for the main unit but invalid for subordinate units. Q and E of COM (I). COM (I) 485 communication port (Fault code E2). the address of the module is displayed. heating. 17 1) Main unit: if abnormal water flow occurs for the first and second time. Under refrigerating mode and heating mode. and in the meanwhile. 3……15. 5 A 6 9 8 7 26 E F 0 1 2 D 3 4 C B When the address is 1. 3) In case of shutdown under the pump mode. it serves as the subordinate unit 1. the pump will be shut down 2 minutes after all modules stop operating. so special attention should be paid when installing the pump. One compressor of the system A. 5 A 6 9 8 7 ADDRRSS Each modular part of modular unit has the same electric control function. 22 Attention! Under heating mode. and the auxiliary electric heater will begin to work. Four-way valve of the system A. PUMP: Attention: the control port value of the pump actually detected is ON/OFF but not 220-240V control power supply.3……F. Factory setting 24 S2 ON: Cooling only OFF:R&C S3 ON: Digital OFF:Fixed S4 ON:H-EEprom OFF:Normal S5 ON:C-Eeprom OFF:Normal One compressor of the system B. when the main unit board detects total water outlet temperature to be lower than 45℃. when the total water outlet temperature is higher than 50℃. Anti-freezing pressure protection of the system B(Protection code Pd).2. the switch will be opened.2. the pump will be started up instantly. 23 1) After receiving start-up instruction. 20 21 R410A air-cooled modular chiller unit 50Hz Anti-freezing pressure protection of the system A(Protection code Pc). E F 0 1 2 D 3 4 C B When the address is 0. it serves as the main unit. and the main unit and subordinate units can be set 197 . Auxiliary electric heater: Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-240V control power supply. and the auxiliary electric heater will stop working. the pump can be directly shut down. The alarm signal output of the unit(ON/OFF signal). the switch will be closed. 25 Four-way valve of the system B. and will maintain start-up state always in the process of operation. 2) In case of refrigerating or heating shutdown.MCAC-ATSM-2012-10 19 COM (O) 485 communication port (Fault code E2). so special attention should be paid when installing the auxiliary electric heater. Protection When the main unit is under protection. Only the unit is chosen as the main unit. 32 S7 ON: Remote control OFF:Wired control S8 ON: Low temp. B and C of power supply should exist simultaneously. and they are not detected while the unit is in operation. only the unit stops operating. The priority of being the main unit is given to the unit with digital compressor. controlled by T4. When the subordinate unit suffers faults. only the unit stops operating. Faults When the main unit suffers faults. pump control. Input of three-phase four-wire power supply (Fault code E1). refrigerating and heating capability adjustment. 30 Input of transformer. total effluent temperature detection and water flow switch detection. 28 Outdoor fan A. and all other units also stop running. When the power supply returns to normal condition. auxiliary electric heater control. the main unit stops operating. Mode OFF:Normal S9 ON: 30KW 33 OFF:65/130/200/250KW Output of transformer. and other units are not affected. 220-240V AC current. and fault code will be displayed. CAUTION 1. When the subordinate unit is under protection. Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected. 198 . and other addresses are subordinate units. 2. its electric control can activate such functions as direct communication with the wired controller. If the conditions are not met. Three phases A. controlled by T4. The address code 0 # is provided as the main unit. 29 Outdoor fan B. and other units are not affected. fault is removed. (Only valid for the main unit).R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 through address code on the electric control board. only the unit stops operating. and the difference of phase angle should be 120º 31 among them. and other units keep running. fault of phase sequence or phase lack may occur. 27 PWM pressure relieve valve control(For digital compressor). 5. 2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of the system exceeds the protective temperature 65℃. 4 (Reserved) 5 Unit outlet water temperature sensor (Fault code E4). ● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down. T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit.ofoutlook view 5.5 Electric control schematic diagram of the unit 5.5. it will be shut down and re-started after 3 min.5. T3B: pipe temperature sensor of the condenser B (Fault code E6 and protection code P7).1 Electric control diagram of the main unit and subordinate units (see Attached Drawing (I))R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 5. after the temperature drops below the recovery temperature 60℃. the fans are started through electric control of the unit. but other subordinate units will not be affected. fault alarm will occur.1. Another system will be not affected. 2 Detection of current of the compressor A (Protection code P4). Current is not detected within the initial 5 seconds after the compressor is started up. Start outdoor fan A only.10 200kW module components description No Detail information 1 Detection of current of the compressor B (Protection code P5). and control the unit through T4. 3 T4: outdoor ambient temperature sensor (Fault code E7).3 Indicating electric control main control board (see Fig. 199 .9 diagram 200kWofModule PCB. When the current of the compressor is detected to exceed protective value set (33A for constant speed compressor). T3A: pipe temperature sensor of the condenser A (Fault code E5 and protection code P6). Adjustment range of constant speed capability: ON and OFF. start A and B gears.5. And it will be re-started up. ● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down. 3) T4. Under refrigeration mode and heating mode.2 Schematic diagram of connection and communication of the main unit and subordinate units (see Attached Drawing (II)) 15. conduct adjustment according to the magnitude of unit outlet water temperature. the corresponding system will be shut down.5-4) 11 10 9 8 7 6 5 4 3 2 1 12 29 13 13 6 14 15 28 16 17 27 18 19 20 21 22 23 24 25 26 15.1. 1) T4: if there is one system that requires starting outdoor fans. total effluent temperature detection and water flow switch detection. the indicator lamp of the wired controller will flash. unload. Q and E of COM (I). High-pressure protection of the system A and discharge temperature switch protection (Protection code P0).R410A air-cooled modular chiller unit 50Hz 6 MCAC-ATSM-2012-10 Total outlet water temperature sensor (Fault code E3). COM (O) is interconnected with P. and in the meanwhile. cooling. 14 Shell and tube low-temperature ant-freeze sensor T61 (TBH1) (Fault code Eb). and other addresses are subordinate units. used for RS-485 communication. and the subordinate unit displays 0. 8. all modules will be shut down. Each modular part of modular unit has the same electric control function. Emergency Stop. pump control. Temp. stabilize. Inlet water temperature sensor T62 (TBH2) (Fault code EF). 2) If faults occur between the main unit and subordinate units. it serves as the subordinate unit 1. 4. Low-pressure protection of the system A (Protection code P1). which may display EA.2. heating. refrigerating and heating capability adjustment. Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series. of the condenser A Unit outlet-water tempe Operating current of system A Temp. 1) If faults occur between the wired controller and the main unit module. COM (I) 485 communication port (Fault code E2). and the subordinate units are invalid. Only the main unit is valid. 6 9 8 7 ADDRRSS 10 13 COM (O) 485 communication port (Fault code E2). Low-pressure protection of the system B (Protection code P3).3……F. Only the unit is chosen as the main unit. Under refrigerating mode and heating mode. Less units will be detected by the wired controller.2. it serves as the main unit. Spot check. High-pressure protection of the system B and discharge temperature switch protection (Protection code P2). Adjustment range: Load. The operating status of outdoor system can be observed through spot check. 2. conduct adjustment according to the magnitude of total outlet water temperature. 6 9 8 7 9 E F 0 1 2 D 3 4 C B 5 A When the address is 1. The priority of being the main unit is given to the unit with digital compressor. Restart 3 minutes later after malfunction be removed. and specific display contents are as shown in the following figure: Normal display Operating mode 7 Operating capability of the compressor B T61 frost-proof temp EXV opening A Unit outlet water temp EXV opening B Number of online units Outdoor ambient temp. of the condenser B Operating current of system B The last failure ● Display contents of “operating mode”: 1. and the main unit and subordinate units can be set through address code on the electric control board. pump. its electric control can activate such functions as direct communication with the wired controller. the subordinate unit module suffering communication fault will be shut down.3……15. Stand-by ● Display contents of “number of online units”: the main unit can display the number of online units. auxiliary electric heater control. The address code 0 # is provided as the main unit. Selection code of the compressor Reserved DIP switch state 8 The diagram denotes selection of constant speed compressor F 0 1 E 2 D 3 C 4 B 5 A When the address is 0. 11 12 200 . controlled by T4. Neutral wire. when the total water outlet temperature is higher than 50℃. Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads. 2. fault code or protection code is displayed. If the conditions are not met. so special attention should be paid when installing the auxiliary electric heater. Outdoor fan A. Faults When the main unit suffers faults. Compressor of the system B. B and C of power supply should exist simultaneously. Compressor of the system A. Outdoor fan B. PUMP: Attention: the control port value of the pump actually detected is ON/OFF but not 220-230V control power supply. If abnormal water flow occurs the third time. Neutral wire. Neutral wire. so special attention should be paid when installing the pump. 2) In case of normal operation. Numerical code tube. and other units keep running. and they are not detected while the unit is in operation. 26 (Reserved port) 27 Input of transformer. and other units are not affected. and the auxiliary electric heater will stop working. the address of the module is displayed. 1. 220-230V AC current. fault of phase sequence or phase lack may occur. and will maintain start-up state always in the process of operation. only the unit stops operating. Four-way valve of the system A. controlled by T4. is displayed (10 is followed by dot). only the unit stops operating. Protection When the main unit is under protection. fault is removed. the main unit board will display fault code E9. Neutral wire. the main unit stops operating. and the wired controller will display fault code E0 (Fault is displayed only after 3 detection). the pump will be shut down 2 minutes after all modules stop operating. Neutral wire. and other units are not affected. (Only valid for the main unit). the pump will be started up instantly. the main unit board will display fault code E0 (Off-power recovery is needed). Three phases A. when the main unit board detects total water outlet temperature to be lower than 45℃. the switch will be closed.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 15 Water flow detection (Fault code of the main unit E0) is only valid for the main unit but invalid for subordinate units. 10. 2) In case of refrigerating or heating shutdown. 201 . 3) In case of fault or protection. 1) In case of stand-by. 1) After receiving start-up instruction. 29 Output of transformer. Attention! Under heating mode. the switch will be opened. Four-way valve of the system B. 1) Main unit: if abnormal water flow occurs for the first and second time. When the subordinate unit suffers faults. only the unit stops operating. Neutral wire. When the power supply returns to normal condition. the pump can be directly shut down. Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected. and fault code will be displayed. Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-230V control power supply. and all other units also stop running. 17 Electronic expansion valve of the system B. 2) Subordinate unit: (Water flow detection will not be done). and the difference of phase angle should be 120º among them. 3) In case of shutdown under the pump mode. 18 Electronic expansion valve of the system A. When the subordinate unit is under protection. and the auxiliary electric heater will begin to work. 28 Input of three-phase four-wire power supply (Fault code E1). 16 Control port (Reserved). 19 20 21 22 23 24 25 Auxiliary electric heater. 1. start A and B gears. 2) T3B and T3A: when the electric control of the modular unit detects the temperature of the outdoor pipe T3A or T3B of the system exceeds the protective temperature 65℃.1 Detection of current of the compressor B2 (Protection code P5). ● When the subordinate unit suffer fault of temperature sensor: the unit will be shut down. Emergency Stop. outlook view 11 10 9 7 6 13 5 14 3 1 2 4 4. stabilize. T3A: pipe temperature sensor of the condenser A (Fault code E5 and protection code P6). and the subordinate units are invalid. Under refrigeration mode and heating mode. Adjustment range of constant speed capability: ON and OFF. 2 Detection of current of the compressor A (Protection code P4). and control the unit through T4. after the temperature drops below the recovery temperature 60℃.1. conduct adjustment according to the magnitude of total outlet water temperature. When the current of the compressor is detected to exceed protective value set (33A for constant speed compressor). 5 Unit outlet water temperature sensor (Fault code E4). the corresponding system will be shut down. fault alarm will occur. Under refrigerating mode and heating mode. 202 . 6 Total outlet water temperature sensor (Fault code E3). unload.11 250kW Module PCB. Start outdoor fan A only. And it will be re-started up. T3B: pipe temperature sensor of the condenser B (Fault code E6 and protection code P7). conduct adjustment according to the magnitude of unit outlet water temperature. but other subordinate units will not be affected. Current is not detected within the initial 5 seconds after the compressor is started up. ● When the main unit suffer fault of temperature sensor: the main unit and subordinate units will be shut down. T3B and T3A: when the temperature sensor is detected to suffer open circuit or short circuit. Only the main unit is valid.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 15. Another system will be not affected.1 35 22 34 30 17 29 18 28 12 27 24 16 15 25 33 32 19 20 31 21 8 23 26 15.12 250kW module components description No Detail information 1 Detection of current of the compressor A1 (Protection code P4). the fans are started through electric control of the unit. 4. it will be shut down and re-started after 3 min. 4 Detection of current of the compressor A2 (Protection code P4). 3 T4: outdoor ambient temperature sensor (Fault code E7). 1) T4: if there is one system that requires starting outdoor fans. Adjustment range: Load. 3) T4. all modules will be shut down. 2) If faults occur between the main unit and subordinate units. auxiliary electric heater control. and the main unit and subordinate units can be set through address code on the electric control board. High-pressure protection of the system A and discharge temperature switch protection (Protection code P0). which may display EA. 2. Each modular part of modular unit has the same electric control function. Attention! 203 . 8.3……15. 6 9 8 7 9 E F 0 1 2 D 3 4 C B 5 A When the address is 1. the indicator lamp of the wired controller will flash. Low-pressure protection of the system B (Protection code P3). pump control. the subordinate unit module suffering communication fault will be shut down. total effluent temperature detection and water flow switch detection.2. The priority of being the main unit is given to the unit with digital compressor. so special attention should be paid when installing the auxiliary electric heater. Inlet water temperature sensor (Fault code EF). COM (I) 485 communication port (Fault code E2). Factory setting 8 F 0 1 E 2 D 3 4 C B 5 A When the address is 0. COM (O) is interconnected with P. Temp. Only the unit is chosen as the main unit. Q and E of COM (I). Electronic expansion valve is used to control refrigerant flow under different operating modes and different loads. it serves as the subordinate unit 1. used for RS-485 communication. its electric control can activate such functions as direct communication with the wired controller.3……F.2. 6 9 8 7 ADDRRSS 10 13 COM (O) 485 communication port (Fault code E2). The operating status of outdoor system can be observed through spot check. Attention: the control port value of auxiliary electric heater actually detected is ON/OFF but not 220-230V control power supply. Low-pressure protection of the system A (Protection code P1). the main unit board and the wired controller will display fault code E9. of the condenser B Operating current of system B The last failure ● Display contents of “operating mode”: 1. Constant speed compressor: connection of discharge temperature switch and high-pressure switch of the system in series. heating. 11 12 19 Auxiliary electric heater. of the condenser A Temp. The address code 0 # is provided as the main unit. 4. and in the meanwhile. and other addresses are subordinate units. High-pressure protection of the system B and discharge temperature switch protection (Protection code P2). 1) Main unit: if abnormal water flow occurs . cooling. and the subordinate unit displays 0. 16 Power phase detection (Fault code E8). and specific display contents are as shown in the following figure: Normal display Operating mode 7 Operating capability of the compressor B T61 frost-proof temp EXV opening A Unit outlet water temp EXV opening B Number of online units Unit inlet-water temp Operating current of system A Outdoor ambient temp. 17 Electronic expansion valve of the system B. pump. 18 Electronic expansion valve of the system A.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Spot check. 14 Shell and tube low-temperature ant-freezing sensor (Fault code Eb). 2) Subordinate unit: (Water flow detection will not be done). 1) If faults occur between the wired controller and the main unit module. 15 Water flow detection (Fault code of the main unit E9) is only valid for the main unit but invalid for subordinate units. Restart 3 minutes later after malfunction be removed. Stand-by ● Display contents of “number of online units”: the main unit can display the number of online units. it serves as the main unit. refrigerating and heating capability adjustment. Less units will be detected by the wired controller. If the conditions are not met. the main unit stops operating. the pump can be directly shut down. When the subordinate unit suffers faults. 2. Neutral wire. the switch will be closed. the pump will be shut down 2 minutes after all modules stop operating. the address of the module is displayed. One compressor of the system B(B1). 10. When the subordinate unit is under protection. 32 The alarm signal output of the unit(ON/OFF signal). First. 3) In case of fault or protection. 2. the pump will be started up instantly. 1. Neutral wire. Dial the code S7 in the main control board to the “ON” position and enter to the remote control mode (The wired controller is invalid). 2) In case of refrigerating or heating shutdown. fault is removed. Numerical code tube. and fault code will be displayed. controlled by T4. controlled by T4. is displayed (10 is followed by dot). the unit is turned off. 29 Output of transformer. when the total water outlet temperature is higher than 50℃. 35 Remote mode control port(ON/OFF signal. One compressor of the system A(A1). and other units are not affected. else. effect on NO. 33 Anti-freezing pressure protection of the system A(Protection code Pc). and all other units also stop running. When the power supply returns to normal condition. Anti-freezing pressure protection of the system B(Protection code Pd). If the port is closed. Four-way valve of the system B. only the unit stops operating. and will maintain start-up state always in the process of operation. Neutral wire. only the unit stops operating. and other units are not affected. fault code or protection code is displayed. the unit enters cooling mode. Dial the code S7 in the main control board to the “ON” position and enter to the remote control mode (The wired controller is invalid). 34 Remote control port(ON/OFF signal. PUMP: Attention: the control port value of the pump actually detected is ON/OFF but not 220-230V control power supply. effect on NO. and they are not detected while the unit is in operation. 3) In case of shutdown under the pump mode. only the unit stops operating. 2) In case of normal operation. 25 Outdoor fan B. 26 PWM pressure relieve valve control(For digital compressor). Attention: phase lace and phase dislocation of power supply are detected only in the early period after the power supply is connected. and the auxiliary electric heater will stop working. 1) In case of stand-by. so special attention should be paid when installing the pump. and other units keep running. Neutral wire. (Only valid for the main unit). Three phases A. the ON/OFF port is closed. and the difference of phase angle should be 120º among them. if this port is closed. the unit enters the heating mode. else. fault of phase sequence or phase lack may occur. when the main unit board detects total water outlet temperature to be lower than 45℃. Faults When the main unit suffers faults. 1) After receiving start-up instruction. One compressor of the system A(A2). Neutral wire. 31 One compressor of the system B(B2).R410A air-cooled modular chiller unit 50Hz 20 21 22 23 MCAC-ATSM-2012-10 Under heating mode. Four-way valve of the system A. 27 Input of transformer. the switch will be opened. the second. 28 Input of three-phase four-wire power supply (Fault code E1). B and C of power supply should exist simultaneously. 30 Power port for the current board. 2.0 unit) 1.0 unit). and the auxiliary electric heater will begin to work. 1. 204 . 24 Outdoor fan A. the unit is turned on. Protection When the main unit is under protection. 220-230V AC current. Neutral wire. 205 .MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 15. and the wired controller enters the startup status and keeps the current set information such as temperature value. When select Manual mode. Modes shifted sequence as follows: 3. MANUAL/AUTO button Press this button.2 Wired controller KJR-08B/BE(Standard accessory) 1 6 7 8 11 2 12 3 13 4 5 15 10 9 16 14 Operating instructions of buttons 1. Heat button This button has no effect to KJR-08B/BE. After entering the query status. and the startup indicator goes off and transmits the shutdown information. you could increase or decrease the online units via [PAGEUP/TEMP+] and [PAGEDOWN/TEMP-]. Operation mode button: In the power off status. 2.since there are many fault protection codes for the outdoor unit. After selecting to query a specific outdoor unit. you could select [MANUAL/AUTO] these 2 modes. The query sequence is: Outlet water temperature T1->Outdoor pipe temperature T3->Outdoor environment temperature T4->Setting temperature Ts->Current of compressor A and Current of compressor B -> Fault->Protection->Outlet water temperature T1. timing. the wired controller only displays the two fault protection messages with the highest priority when you check the fault protection information. press this button to select the operation mode. use the [PAGEDOWN/TEMP+] and [PAGEDOWN/TEMP-] keys to query the status information of this outdoor unit. ON/OFF button: In the power off status. use [ADDRESS+] and [ADDRESS-] keys to query information of the previous or next outdoor unit. In the startup status. press this key and the startup indicator comes on. QUERY button Press this button to query the status information of outdoor units 0~15(Outdoor unit 0 by default). 4. 5. This function is invalid at power on status. press this button once. Press this button again to unlock. Use the [PAGEUP/TEMP+] and [PAGEDOWN/TEMP-] keys to adjust the MINUTE.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 6 & 7 TIME ON/OFF button Every time when you press [TIME ON] button. the system will confirm the time setup and exit the timing setup status. OK button Once finished upon. ADDRESS+ button Press this button at Check mode. therefore. When there is only one wired controller. Press this button for minus address at wire address setting mode. if the current modular is 0# and the previous one is 15#. press this key will display the next address is 0. TEMP SET button Setup the total water outlet temperature in cooling and heating mode. In temperature setting page. 14. press these keys to adjust the time of startup or closedown. RESET button (Hidden) Use a 1mm-diameter round stick to press this button. press this key will display the next address is 15. Setup tank or pool temperature in water heating mode. as per the above method to set close time. 16. and the current setting will be cancelled and the wired controller enters the reset status. you could cancel this function. when select the next modular. Press [TIME ON] key to select the timing HOUR for adjusting. If the wired controller address is 15. the HOUR and MINUTE of timing startup blink at a frequency of 2Hz. ADDRESS. They stop blinking when you adjust the hour and minute. In the main page. 12 & 13 PAGEUP/DOWN (TEMP+/-) button In manual mode.button Press this button at query mode. if the current modular is 15# and the next one is 0#. press OK key. the operation status of the next modular will display. Long press [TIME OFF] button. you could cancel this function. because the address of wired controller has been set to '0'(main wired controller) in the factory. LOCK button (Hidden) Use a 1mm-diameter round bar to lock the current setting. the operation status of the previous modular will display. and continue blinking 2 seconds after you stop adjustment. 10. Long press [TIME ON] button. In timing ON/OFF setting. wired controller will delivery order to main unit. The address range 0~15. when select the previous modular. If you keep idle without adjustment operation within 8 seconds after entering the timing setup status. 8. it is no necessary to execute this setting. press these keys could add or minus the unit quantity. and the timing hour blinks at frequency of 2Hz. If the wired controller address is 0. 16 wired controller could be parallel at most. Press [TIME OFF] key. Name and function description of LCD screen of wired controller: 206 . add or minus the temperature setting. ADDRESS SET button (Hidden) The address of wired controller is set by press this button. Press this button for add address at wire address setting mode. 9. 15. press these keys could check the operation parameter of the unit. 11. The wire length depends on the specific situation in the installation. Note: Please connect the attached shorted wires to the corresponding communication port COM(I) or COM(O) in the main control board of the last parallel unit (dial code ). Installation procedure: The wiring procedure and principles are shown in the figure: Black Yellow Gray Outdoor electric control box Please use 3-cord shielding wires for connection. Directly connect to the last parallel unit if only one unit is connected.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 2. 207 . Communicate with upper unit(reserved). X Y E QP wired controller 5-bit terminal base Use PQE connect with each other when several wired-controllers are parallel. 2 Press [PAGEUP/TEMP+] or [PAGEDOWN/TEMP-] button select your require water temperature.Heating range :45~50℃ . 3 Press [PAGEUP/TEMP+)] or [PAGEDOWN/TEMP-] button to query the units information. setting temperature Ts. [PAGEUP/TEMP +]. The fault indicator and the operation indicator share the same LCD. Step Content 1 Press [TIME ON] button adjust your require time by [PAGEUP/TEMP+] or [PAGEDOWN/TEMP-] (MINUTE and HOUR could be shifted by this button). Operation procedure of wired controller: Step Content 1 Press AUTO/MANUAL mode at shutdown status. Press this button once again. 2 Press [ADDRESS+] or [ADDRESS-] button. Use the same method to set Time off. Fault alarm handing Step Content 1 When unit fails or the wired controller detects failure of communication with the outdoor units. Long press [TIME OFF] button. TB.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 The tables as below contain the operation procedure of wired controller. After all faults of the system and the wired controller are eliminated. Operation procedure of units information querying Step Content 1 Press [QUERY] entering Check status. and display running status at wired controller. 3 KJR-08B/BE temperature range: Cooling: 5~17℃ Heating: 45~50℃ 208 . you could cancel this function. unit will stop running. pipe temperature T3. you could cancel this function. The function is invalid at startup status. which includes outdoor ambient temperature T4. you could select MANUAL or AUTO turn-on mode as you want. 2 Press [TEMP SET]. press [PAGEUP/TEMP+] or [PAGEDOWN/TEMP-] button for select your require online unit quantity.) Operation procedure of disable the function of Time ON/OFF. For KJR-08B/BE: Cooling range: 5~17℃ . Operation procedure of water temperature setting Step Content 1 Press [TEMP SET] button of wired controller when background light is on. unit is start to run. (Note: Time ON/OFF is relative time. 3 Press [ON/OFF] button. [PAGEDOWN/TEMP -] button. for select your require temperature. the indicator stops blinking. Once selected upon. Step Content 1 Long press [TIME ON] button. temperature value will blinks a couple of seconds then confirm it. select the unit you are wanted to query. In Manual mode. running indicator of wired controller is light. the indicator blinks. etc. CEB out water temp. online quantity and compressor current. Operating procedure of Time ON . Cooling.) Press “Manual/Auto” key. Press the OK key to save the settings Unit will run after press “ON/OFF” key 3 minutes later. Turn off the unit When intend to shut the unit Press “ON/OFF” key To select turn-off settings 209 .MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 3.ON/OFF operating flow chart.e. Press “ADD +” and “ADD -” keys to select how many unit is launch into running. Turn on the unit Power up to module unit and initially deliver power to wire control. Press “Manual/Auto” key enters into Auto settings. Press “mode settings” key to set the intended mode. Heating and Pump modes. enter to manual settings mode. Running module would adjust the system by self. Press the key again until all modes are showed (i. After a certain outdoor unit is selected. then can clear some errors which need to operate manually for recovery. SET TIME OFF 7 9 OK MODE 2 12 PAGEUP/TEMP+ ALARM CLEAR 3 QUERY 4 CLOCK 5 LOCK 14 13 LOC K HYSTERESIS PAGEDOWN/TEMP- 10 ADDRESS - 11 ADDRESS+ 16 ADDRESS SET 15 HYSTERESIS ADDRES S SE T 1. to inquire state information of No. but will not affect the system safety. The numerical valve of hour and 210 . Mode of KJR-120A/MBE air cooled modular wired controller: → (Cooling)→ (Heating)→ (Pump) b. ④ QUERY button Press the button. press this button to select the operation mode. If this type of error came out frequently then it needs to check and maintain the unit.3 KJR-120A/MBE (Standard accessory) R 1 ON/OFF TIME ON 6 8 TEMP. 15 outdoor units (the default is state information of No. and the startup indicator led goes off and transmits the shutdown information. The inquiry sequence is “ Error→protection →outlet water temperature Tou→inlet water temperature Tin→outdoor ambient temperatures T4 → outdoor pipe temperature T3A → outdoor pipe temperature T3b → current of the compressor IA → current of the compressor Ib→anti-freezing temperature T6→electronic expansion valve opening FA→electronic expansion valve opening Fb→Error. timing. 5 ○ CLOCK button Press the “CLOCK” button once 【Press for the first time】. inquire the information of the former unit or the following unit through “ADDRESS/+” and “ADDRESS/-”. press this key and the startup indicator led comes on. when query is conducted on fault and protection information. Modes shifted sequence as follows: a. These errors represent there are problems while the unit is operating. Cooling only air cooled modular wired controller: → (Cooling)→ (Pump) ③ ALARM CLEAR button Press the button. 0 to No. Operating instructions of buttons ① ON/OFF button: In the power off status. After entering inquiry state...The wired controller only displays the last fault information and the protection information.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 15.. state information of the outdoor unit can be inquired through “page up”and“page down”. and the wired controller enters the startup status and keeps the current set information such as temperature value. press this button once. In the startup status... and enter to the minute adjustment.0 unit) and enter inquiry state. ② Operation mode button: In the power off status. This function is invalid at power on status. and enter to the hour adjustment. and press again 【Press for the second time】. the operation status of the previous modular will display. 211 .3. and enter to the minute adjustment of timing on. ⑥⑦ TIME ON/TIME OFF button Press the “TIME ON” button once 【Press for the first time】. when select the next modular. Press the “TIME OFF” button.5℃). Press this button for add clock or time at wire clock or time setting mode. 12 &○ 13 ○ 14 ○ PAGEUP/DOWN button to spot check the operation parameters of unit in the main menu. The factory defaults δ=2℃. If the wired controller address is 0. and enter to the hour adjustment of timing on. If the wired controller address is 15. after the adjustment then press the ok button for the setting confirmation. press this key will display the next address is 15. and set the timing off time as the above method. press OK key. 16 wired controller could be parallel at most. The numerical valve of hysteresis can be adjusted by “ADDRESS/+” and “ADDRESS/-”. Enter to the timing setting status. if the current modular is 15#. 15 ○ LOCK button (Hidden) Use a 1mm-diameter round bar to lock the current setting. The address range 0~15. The numerical valve of temperature setting can be adjusted by “ADDRESS/+” and “ADDRESS/-”. if do not adjust for 8s. Press this button for minus address at wire address setting mode. when select the previous modular. ⑨ OK button Once finished upon. Press this button for minus clock or time at wire clock or time setting mode. and the next one is 0#. after the adjustment then press the OK button for the setting confirmation. The numerical valve of hour and minute can be adjusted by “ADDRESS/+” and “ADDRESS/-”. after the adjustment then press the OK button for the setting confirmation. wired controller will delivery order to main unit. therefore. press this key will display the next address is 0. then can adjust the return parameter δ= (2.button Press this button at query mode. Press this button for add temperature at wire temperature setting mode. the address of wired controller should be set to '0'(main wired controller). 11 ○ ADDRESS/. if the current modular is 0#. 16 ○ ADDRESS SET button (Hidden) The address of wired controller be set by press this button. the operation status of the next modular will display. then it will be confirmed the current setting and exit the timing setting status. ⑧ TEMP SET button Setup the total water outlet temperature in cooling and heating mode. and press again 【Press for the second time】. 10 ADDRESS/+ button ○ Press this button at Check mode. HYSTERESIS button (Hidden) Use a small round bar with 1mm diameter to press this button. When there is only one wired controller. Press this button for add address at wire address setting mode.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz minute can be adjusted by “ADDRESS/+” and “ADDRESS/-”. it is necessary to execute this setting.4. Press this button again to unlock. and the previous one is 15#. Press this button for minus temperature at wire temperature setting mode. . Ib. you could select appropriate mode as you want. Press [TEMP SET] button of wired controller when background light is on. you could cancel this function. 2). afterwards you can set TIME ON.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 LCD Diagram of Wired Controller Display operation mode Display operation status Display Query data Display time-on/off 2. 3). T4. and turn off at 11:00 next day. Press this button once again. Fb. ON/OFF button. Tou.Press [PAGEUP] or [PAGEDOWN] button to query the unit information..] button select your require water temperature. (Note: Time ON/OFF is reality time. afterwards you can set TIME OFF. 3. you could cancel this function. TIME ON setting is 12:00. Press [ADDRESS/+] or [ADDRESS/.. Long press [TIME ON] button. and it is10:00 now. FA. When you turn on or turn off the system by pressing on/off. ● Operation procedure of disable the function of Time ON/Time OFF. Tin. OPERATION PROCEDURE OF WIRED CONTROLLER ● Operation procedure of mode setting 1). Press MODE at shutdown status. which includes E-. T3b .) In the power off status. it will cancel the function of time ● Operation procedure of system information querying 1).). select the unit you want to query. Operation procedure of TIME ON/TIME OFF Press [TIME ON] button adjust user‟s require time by [ADDRESS/+] or [ADDRESS/-] (minute and hour could be shifted by this button. unit is start to run. T6..IA.Press [QUERY] entering Check status.Temperature range depend on outdoor unit . you can only set TIME ON first time. Long press [TIME OFF] button. P-. and display running status at wired controller. 212 . etc. 2). For example: the system is In the power off status at present. The modes which you can select depend on outdoor unit. The function is invalid at startup status. In the power on status. ● Operation procedure of water temperature setting 1). running indicator of wired controller is light. then the system will turn on at 12:00 today .Press [ADDRESS/+] or [ADDRESS/-] button. Temperature range is not same in different operation mode. ● Operation procedure of system ON/OFF Press [ON/OFF] button. you can only set TIME OFF first time.T3A.TIME OFF setting is 11:00. Use the same method to set Time off. 2). unit will stop running. b.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz ● Operation procedure of HYSTERESIS TEMP. 213 . The fault indicator and the operation indicator share the same LCD.Tj1 and Tj2 are decided by the outdoor unit) 3). It should operate the wired controller to start up the unit after 3 minutes later or all units are shutdown. 3). If the system is under OFF state. it is not allowed to change the running mode quickly or frequently. 2). the timing message can‟t communicating in these wired controllers. c. the system can adjust the load effectively. Before power failure of the heating water system or wired controller. the indicator blinks. 2) Some errors will be auto cleared after the errors are cleared. it displays E2.Tj1 and Tj2 are decided by the outdoor unit) T ≤Ts-δ 2 T < Ts+1-δ Ts-1+δ>T ≥Ts+1-δ Ts-1+δ≤T <Tj2 T ≥Tj2 (TAL: total outlet water temperature) ●Fault alarm handling 1) When unit fails or the wired controller detects failure of communication with the outdoor units. 2). and sets the water temperature value except timing on/off function. It is not allowed to cut off the power supply separately. 6). NOTE 1).SET(δ ) 1). then need to check and maintain the unit. the wired controller will send the relevant signals to the heating water system according to memorized status before power failure. pay attention to the “+”. After being powered on. 3. or will damage the control panel or battery. In order not to confuse. the indicator stops blinking. 5).Through the hysteresis setting. If the unit system is under running state. The adjusting logic of cooling mode : (the parameter of δ1. in order to ensure that the unit can run in the originally set status after restoration of the power supply. and some error must press the “ALARM CLEAR” button and then be cleared after the errors are cleared. In order to protect the equipment. there will be a dynamic display of . Ordinary displayed data are displayed in all display pages. we suggest set the timing message on one wired controller for the reason of indoor unit performance is compliance with the sequence of setting time.δ2. i. there is no display.“-” poles of the battery and install it correctly. powered up and powered off simultaneously. During changing or installing the battery. the background light is off. When several wired controllers are parallel connected. one or more than one modular unit is under running operation. After all faults of the system and the wired controller are eliminated.e.δ2. the wired controller memorizes the status of the unit automatically. Press any key can only turn on the background light. The adjusting logic of heating mode: (the parameter of δ1. 4). even worse will put lives at risk. If the communication with the main unit modular unit is fail. In the normal status. Display Ordinary displayed data a. The wired controller and the outdoor unit must connect with the same power supply. and the timing will work separately. If this type error comes out frequently. The details can refer to the error code table. which continues until the wired controller receives the communication data of this modular unit. the wired controller only displays “——” on the data display Down area. the lock mark. c. e. b. Main page display Main page display consists of several pages and the total number of pages is not fixed. If there is no effective date. with two groups of two-digit half 7-segment digital display. If it is under the host computer network control. The first page of data display Up area displays the number of online units. with allowable data display scope -15℃~70℃. Display of online unit number and startup unit number They are used for displaying the total online modular units of the whole unit system and the number of the modular unit under running state. Current display Current display is used for displaying modular unit system A compressor current IA or system B compressor current IB.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 d. If it is under wired controller locked or button locked state. respectively. If it is higher than 99A. it displays “— —” and indication point A is on. with display scope 0~15 and indication point # is on at the same time. Unit number display It is used for displaying the address number of the currently selected modular unit. it displays display after the lock is unlocked. it displays “— —” and indication point ℃ is on. E indicating failure. Before receiving the data. and then the total outlet water temperature and the outlet water temperature are displayed according to the page number circularly and in turn. Query display Query page data consist of several pages and the total number of pages is not fixed. c. If the temperature is higher than 70℃. it is displayed as 99A. 0~F indicating failure code. and the Up area displays the address number of the modular unit. b. a. Protection display It is used for displaying the total system protection data of unit or the system protection data of modular unit.condenser pipe temperature T3A of system A. it is needed to wait for the up-to-date data of the modular unit received and selected by wired controller. “E-“ is displayed when there is no failure and indication point # is on at the same time. continue to press page-down button to display the first page. respectively. it is displayed as 70℃. If there is no effective date. other pages are displayed by pressing page-up/down button circularly. and press page-up from the first page to display the last page. No page can be turned. Temperature display Temperature display is used for displaying the total outlet water temperature of unit system. Net-ON displays. “P-“ is displayed when there is no failure . a. The default display is the first page. 214 . and the second page displays the number of startup running units d. with failure display scope E0~EF. 0~F indicating protection code. There will be no Treatment of display data The data display area is divided into Up area and Down area. condenser pipe temperature T3B of system B. outdoor environmental temperature T4. outlet water temperature . otherwise there is no display. with allowable display scope 0A~99A. f. When all the pages of the main page data are displayed. d. e. with display scope 0~16. with protection display scope P0~PF. Failure display It is used for displaying the total failure warning date of unit or that of modular unit. P indicating system protection. The first page of data display Down area displays the total outlet water temperature. Any time when the spot check page is entered to display or change modular unit. anti-freezing temperature T6 and setting temperature Ts. Upon entering the spot check page display for the first time. Contents in other pages are displayed circularly by pressing the page-up/down button. If there is no protection. After all the pages of spot check data are displayed. the following ones will not be displayed. c. and the next page begins to display the contents of the first page. 215 . Pages 1-12 of data display Down area show Error code,protection code. In case of exceeding one protection code.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz a. only one page of failure code displays “E-" and the next page begins to display protection code. g. outlet water temperature Tou, inlet water temperature Tin,outdoor ambient temperatures T4,outdoor pipe temperature T3A,outdoor pipe temperature T3b,current of the compressor IA,current of the compressor Ib,anti-freezing temperature T6, electronic expansion valve opening FA,electronic expansion valve opening Fb d. Starting from the first page. it is needed to wait for the up-to-date data of the modular unit received and selected by wired controller. One failure code may be displayed at most by turning page. the data display Down area displays the failure code of the current modular unit. and the down area displays the address number of the modular unit. only one page of protection code displays “P-". and press page-up from the first page to display the last page. Before receiving the data. If there is no failure. In case of exceeding one failure. which continues until the wired controller receives the communication data of this modular unit. the default selected 0# modular unit displays the state data of the first page. One protection code at most may be displayed by turning page. After all the failure codes of the data display Down are displayed. h. continue to press page-down button to display the first page. e. f. protection code is displayed. the wired controller only displays “——” on the data display Up area. b. The first page of data display Up area displays the unit number. Select the modular unit address number of spot check by pressing “address decrease” or “address increase" button to inquire the running state data of different modular units. the following ones will not be displayed. Any time when the spot check page is entered to display or change modular unit. No page can be turned. 2).R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 4. The wiring procedure and principles are shown in the figure: Black Yellow Gray Outdoor electric control box Please use 3-cord shielding wires for connection. NOTE Please connect the attached shorted-wires to the corresponding communication port COM(I) or COM(O) in the main control board of the last parallel unit (dial code ). Operating RH of wired controller: RH40%~RH90%. Communicate with upper unit(reserved). Applicable range of supply voltage: Input voltage is AC 220V±10%. Directly connect to the last parallel unit if only one unit is connected. X Y E QP wired controller 5-bit terminal base 5. The wire length depends on the specific situation in the installation. 216 . OVERVIEW OF WIRED CONTROLLER Basic conditions of operating the wired controller 1). INSTALLATION PROCEDURE Installation procedure: Use PQE connect with each other when several wired-controllers are parallel. Operating environment temperature of wired controller: -15℃~+46℃. 3). powered to wired controller by attached power adapter. 6. Unit will run after press “ON/OFF” key 3 minutes later. 4).Connect with other wired controllers through the terminals P. Provide the timing startup function. the LCD will display the current time. 5). the clock will not be displayed. Connect with the outdoor unit through the terminals P.e. Q and E. Heating and Pump modes. Provide the LCD display function. 2). Turn off the unit When intend to shut the unit Press “ON/OFF” key To select turn-off settings 217 . 3). if it is powered off. Y and E(reserved).MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz OUTLINE OF FUNCTIONS This wired controller provides the following functions: 1). then it will be auto-updated when the wired controller is re-power on. Set the action mode through the keypad operation. Connect with the upper unit through the terminals X.) Press “OK” key to save the settings. Press the key again until all modes are showed (i. Cooling. Press “mode settings” key to set the intended mode. ON/OFF Follow the following diagram for system ON/OFF Turn on the unit Power up to module unit and initially deliver power to wired controller. Real-time clock function (the wired controller inner place 3V battery) When the wired controller is powered on. Q and E. These errors represent there are problems while the unit is operating. but will not affect the system safety.4 Wired controller KJR-120A/MBTE(Optional) 15.1 NAMES OF KEYS ON THE WIRED CONTROLLER AND THE KEYPAD OPERATION DESCRIPTION 1 R ON/OFF TEMP SET 6 8 OK TIMER SET 7 9 CANCEL MODE 2 12 PAGEUP ALARM CLEAR 3 13 PAGEDOWN QUERY 4 11 ADDRESS / - CLOCK 5 10 ADDRESS/+ 18 TIMER SWITCH 16 ADDRESS SET 14 HYSTERESIS TIMER QUERY LOCK HYSTERESIS ADDRESS SET 17 LOCK ① 15 ON/OFF button: In the power off status. In the startup ②status.4.Mode Mode ofofKJR-120A/MBTE air cooled modular wired controller: modular wire controller: → (Cooling)→ (Heating)→ (Pump) 2)Cooling only air cooled modular wire 2). Modes shifted sequence as follows: Modes shifted sequence as follows: 1). press this key and the startup indicator led comes on. status. thison button to select the operation mode. press this button ② Operation mode button: to select the operation mode. and the wired controller enters the startup status and keeps the current set information such as temperature value.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 15. then can clear some errors which need to operate manually for recovery. If this type of error came out frequently then it needs to check and maintain the unit. This In the power off status. Cooling only air cooled modular wired controller: controller: → (Cooling)→ (Pump) ③ ALARM CLEAR button Press the button. timing. This function is invalid at power on function is invalid at press power status. and the startup indicator led goes off and transmits the shutdown information. 218 . Operation mode button: press this button once. KJR-120A/MBTE air cooled 1). In the power off status. 0 to No. the start period.The wired controller only displays the last fault information and the protection information.0 unit) and enter inquiry state. There are two possible inquiry sequences. and enter to the hour adjustment. after the adjustment then press the OK button for the setting confirmation... After entering inquiry state. when query is conducted on fault and protection information. state information of the outdoor unit can be inquired through “page up” and “page down”.and enter the minute adjustment. outdoor pipe temperature T3A→protection→Error→outlet water temperature Tou→current of the compressor Ib→current of the compressor IA →Setting temperature Ts→outdoor ambient temperatures T4 →outdoor pipe temperature T3b→outdoor pipe temperature T3A. ⑤ CLOCK button Press the “CLOCK” button once 【Press for the first time】. 【Press for the second time】... and enter to the week adjustment. the end period. inquire the information of the former unit or the following unit through “ADDRESS/+” and “ADDRESS/-”.【Press for the third time】.. wired controller will delivery order to main unit. hour and minute can be adjusted by “ADDRESS/+” and “ADDRESS/-”. ADDRESS/+ button 219 . ⑧ OK button Once finished upon. 1). ⑨ CANCEL button Press the button can return to the interface previous and not save the setting information when the timer switch is ON.. all the setting information of the timer will be cleared. 2)...The wired controller only displays the last fault information and the protection and protection information. press OK key. If press the button for 3 seconds continuously. The numerical valve of temperature setting can be adjusted by “ADDRESS/+” and “ADDRESS/-” ⑦TIMER SET button Press the button can enter the timer set adjustment.. After a certain outdoor unit is selected. 15 outdoor units (the default is state information of No. the operation mode and the setting temperature can be adjusted by “ADDRESS/+” and “ADDRESS/-”.Error→protection →outlet water temperature Tou→inlet water temperature Tin→outdoor ambient temperatures T4→outdoor pipe temperature T3A→outdoor pipe temperature T3b→current of the compressor IA → current of the compressor Ib→anti-freezing temperature T6→electronic expansion valve opening FA→electronic expansion valve opening Fb→Error. ⑥ TEMP SET button Setup the total water outlet temperature in cooling and heating mode. inquire state information of No..MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz ④ QUERY button Press the button. The numerical valve of the week. The numerical valve of week. such as the week. the starting period. 15 ○ LOCK button (Hidden) Use a 1mm-diameter round bar to lock the current setting. Press this button for add temperature at wire temperature setting mode. Press this button again to unlock. it is necessary to execute this setting. Press this button for minus temperature at wire temperature setting mode. then can adjust the return parameter δ= (2.5℃). and the next one is 0#. 16 wired controller could be parallel at most.3. If the wired controller address is 0. When there is only one wired controller. The numerical valve of hysteresis can be adjusted by “ADDRESS/+” and “ADDRESS/-”. the end period and the setting temperature and so on. 18 ○ 220 TIMER SWITCH button . and the previous one is 15#. The address range 0~15. after the adjustment then press the OK button for the setting confirmation. 17 ○ TIMER QUERY button Press the button can inquire the timer setting information. therefore. if the current modular is 15#. the operation status of the next modular will display. the address of wired controller should be set to '0'(main wired controller). if the current modular is 0#.4. Press this button for minus address at wire address setting mode. press this key will display the next address is 0.button Press this button at query mode.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Press this button at Check mode. Press this button for add address at wire address setting mode. 16 ○ ADDRESS SET button (Hidden) The address of wired controller can be set by pressing this button. HYSTERESIS button (Hidden) Use a small round bar with 1mm diameter to press this button. Press this button for add clock or time at wire clock or time setting mode. the setting operation mode. If the wired controller address is 15. the operation status of the previous modular will display. press this key will display the next address is 15. The factory defaults δ=2℃. when select the previous modular. when select the next modular. 11 ○ ADDRESS/. Press this button for minus clock or time at wire clock or time setting mode. 12 ○ 13 ○ 14 ○ PAGEUP/DOWN button to spot check the operation parameters of unit in the main menu. ● Operation procedure of water temperature setting 1. OPERATION PROCEDURE OF WIRED CONTROLLER ● Operation procedure of mode setting 1. Ib. P-.Tj1 and are by the outdoor unit) (The of δ1.IA. Temperature range depends on outdoor unit. 2. FA. T3B. T3b . Tin.4. Fb or T3A. you could select appropriate mode as you want. E-.Press [PAGEUP] or [PAGEDOWN] button to query the unit information. 2. Press [TEMP SET] button of wired controller when background light is on. ●Operation procedure of HYSTERESIS TEMP. which includes E-.Tj1 and Tj2 areTj2 decided decided by the outdoor unit) 3: The adjusting logic of heating mode: (the parameter of δ1. Press [ADDRESS/+] or [ADDRESS/. Tou. Net-ON flashes. Press [QUERY] .2. Ib.enter Check status. 2. you can select the water temperature. T4. unit will stop running. P-. 15. ●Operation of remote on/off If the main unit‟s is under the remote on/off control.δ2. select the unit you want to query. and display running status at wired controller. T6.T3A. Press this button once again. 3.Tj1 and Tj2 are decided by the outdoor unit) 221 . and communicate with upper unit is invalid. T4. unit is start to run. IA. ●Operation procedure of system information querying 1.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Press the button can open the weekly timer function or close the weekly timer function.Tout.] button. Temperature range is not same in different operation mode. 2. The mode which you can select depends on outdoor unit. 3. Press [ADDRESS/+] or [ADDRESS/-] button.δ2. running indicator of wired controller is light.δ2. The function is invalid at startup status.SET(δ) 1. ●Operation procedure of system ON/OFF Press [ON/OFF] button. the system can adjust the load effectively.Through the hysteresis setting. Ts.The adjusting logic of cooling mode : (the parameter parameter of δ1. Press MODE at shutdown status. the LCD will display the current time.δ2. Connect with the upper unit through the terminals X. Set the action mode through the keypad operation. 2. After all errors of the system and the detects failure of communication withwired the controller are eliminated.4 OUTLINE OF FUNCTIONS This wired controller provides the following functions: 1.When failsfails or theor wired detects failure of communication with the outdoor units. the indicator outdoorand units. 2. the indicator blinks. 5. 3. then it will be auto updated when the wired controller is re-power on. Y and E(reserved). After allerrors faultwill ofbethe system wire are cleared. 3. the indicator CLEAR” button then be cleared after the errors are cleared. Provide the LCD display function.4. Operating environment temperature of wired controller: -15℃~+43℃.Tj1 and Tj2 are decided by the 3: The adjusting logic of heating mode: of δ1. Applicable range of supply voltage: Input voltage is AC 220V±10%. and some error must press the “ALARM 2.Some auto clearedand after the the errors controller areandeliminated. If this type of error The comes out frequently. The fault the operation indicator share the same LCD. The details can refer to the error code table. Real-time clock function (the wired controller inner place 3V battery) When the wired controller is powered on. if it is powered off. stops blinking. Connect with the outdoor unit through the terminals P.Connect with other wired controllers through the terminals P. Operating RH of wired controller: RH40%~RH90%. Provide the timing startup function. the indicator stops blinking. Q and E. 4. 15.δ2. the indicator blinks. Q and E. powered to wired controller by attached power adapter. 222 .Tj1 and Tj2 are decided by the outdoor unit) outdoor unit) (the parameter T ≤Ts-δ 2 T < Ts+1-δ Ts-1+δ>T ≥Ts+1-δ Ts-1+δ≤T <Tj2 T ≥Tj2 (TAL: total outlet water temperature) ● Fault alarm handling ● Fault alarm handing 1:Whenunitunit thecontroller wire controller 1.4.3 The adjusting logic of heating mode: (the parameter of δ1. OVERVIEW OF WIRED CONTROLLER Basic conditions of operating the wired controller: 1. fault indicator then andneed to check and maintain the unit. the clock will not be displayed.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 15. The wiring procedure and principles are shown in the figure: 223 .6 INSTALLATION PROCEDURE Installation procedure: Outdoor unit Outdoor unit #00 #01 Outdoor unit #02 Outdoor unit #15 Wired Controller #00 Use PQE connect with the outdoor units.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 15.5 NAME AND FUNCTION DESCRIPTION OF LCD SCREEN OF WIRED CONTROLLER Display operation mode Display operation status Display time data Display query data 15. NOTE: Please connect the attached shorted-wires to the corresponding communication port COM(I) or COM(O) in the main control board of the last parallel unit (dial code ).4.4. Directly connect to the last parallel unit if only one unit is connected. If it is under the host computer network control. Communicate with upper unit(reserved). The wire length depends on the specific situation in the installation. displays. X YE QP wired controller 5-bit terminal base 15.4.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Black Yellow Gray Outdoor electric control box Please use 3-cord with shielding wire for connection.7 USING METHOD CLOCK SETTING CLOCK ADDRESS/+ or ADDRESS/- set week or ADDRESS/- set hour or ADDRESS/- set minute OK ADDRESS/+ OK ADDRESS/+ OK 224 set done . otherwise there is no display. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz WEEKLY TIMER SETTING TIMER SET Set Timer Period 2 ADDRESS/+ or ADDRESS/- Select week ADDRESS/+ or ADDRESS/- Set Period 2 start hour or ADDRESS/- Set Period 2 start minute or ADDRESS/- Set Period 2 end hour or ADDRESS/- Set Period 2 end minute or ADDRESS/- Set Period 2 mode or ADDRESS/- Set Period 2 temperature or ADDRESS/- Select week OK OK Y or ADDRESS/+ ADDRESS/- Set Period 1 start hour Y ADDRESS/+ OK Y OK or ADDRESS/+ ADDRESS/- Set Period 1 start minute Y ADDRESS/+ OK Y OK or ADDRESS/+ ADDRESS/- Set Period 1 end hour Y ADDRESS/+ OK Y or ADDRESS/+ OK ADDRESS/- Set Period 1 end minute Y ADDRESS/+ OK Y or ADDRESS/+ ADDRESS/- Set Period 1 mode OK Y ADDRESS/+ OK Y or ADDRESS/+ ADDRESS/- Set Period 1 temperature OK Y ADDRESS/+ OK Y Set Timer Period 2 OK NOTE: In operating. WEEKLY TIMER QUERY TIMER QUERY ADDRESS/+ or ADDRESS/- Select query week or ADDRESS/- Select query Period 1 or Period 2 or ADDRESS/- OK Y ADDRESS/+ OK Y ADDRESS/+ OK Y Select query start time or end time To normal display 225 . press the key "CANCEL". to turn back to the previous step or the normal display interface. pay attention to the “+”. even worse will put lives at risk. to turn back to the previous step or the normal display interface. When several wired controllers are parallel connected. It should operate the wired controller to start up the unit after 3 minutes later or all units are shutdown.Before power failure of the heating water system or wired controller. 6.During changing or installing the battery. 2.“-” poles of the battery and install it correctly. the background light is off. In order to protect the equipment. 5. The wired controller and the outdoor unit must connect with the same power supply. we suggest set the timing message on one wired controller for the reason of indoor unit performance is compliance with the sequence of setting time. it is not allowed to change the running mode quickly or frequently. powered up and powered off simultaneously. in order to ensure that the unit can run in the originally set status after restoration of the power supply. After being powered on. and the timing will work separately. It is not allowed to cut off the power supply separately. 226 . 3. 1. Press any key can only turn on the background light . the wired controller memorizes the status of the unit automatically. 4.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 NOTE: In operating. press the key "CANCEL". the wired controller will send the relevant signals to the heating water system according to memorized status before power failure. or will damage the control panel or battery. In the normal status. the timing message can‟t communicating in these wired controllers. In order not to confuse. and sets the water temperature value except timing on/off function. otherwise. 4)When login on.4-2.4-4. the window shows as Fig. cannot be login the system and the window as Fig. 227 .4-1 5)Be sure the softdog has been inserted to USB port all the time while the software is running. user‟s name and password could be changed after login. while PASSWORD error. 2)User need to input the name and password (default name: Admin. and will list them at the Optional Table).4-1 . the window as Fig. Fig. default password: Admin).and the Softdog Error would show as follows.4-3 will be display.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 15. you must insert the Softdog provided by manufacturer to the computer. Fig. The system default selection is COM1 (the software will checkout the available serial ports in the computer automatically.4-2 6)When provide a wrong USERE‟S NAME. Interface introduction 1)The LOGIN window as above picture. otherwise the softdog error dialogs displays as Fig.5 Control software a. 3)Select the computer serial port. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Fig.4-5.4-6 will be display.4-5 8)In case the selected serial port is unavailable.4-6 b. detail as follows: 228 . Fig. the 7th times password error).e.4-3 Fig.4-7. the window as Fig.4-4 7)In case the password error time exceed 6 times (i.4-7 Main interface of this software as Fig. Fig. it will exit the program. the window show as Fig. Detail application manual Fig. and then click OK. 4-9 Provided that malfunction occur. AC system diagram in Software Application” No. 1 2 3 Color Status Equipment 、 OFF-LINE CONTROLLER ( )、SUB-MODULE ( ) 、 NORMAL CONTROLLER ( )、SUB-MODULE ( ) ON-LINEERROR SUB-MODULE ( ) Fig.4-7). please see below picture. then will automatic scan the configured system while open the software.4-7): Not more than16 wired controllers could be connected to the computer.4-9. the scan interface display as Fig. window as Fig. Wired controller: Module group: Sub-module: For the meaning of the different color represent. the current operating parameter will be display. 4)”System operate set” (The ③ in Fig.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 1)Menu includes:“System”、“Equipment management”、“Schedule management”、“Communication parameter”、“Help”。 2)System configuration illustration (The ① as Fig. 229 . the current operating parameter will be display. 7)”More parameters” (The ⑥ in Fig. the quantity conversion between module group and sub-module. Total 16 sub-modules could be jointed to a wired controller. Fig.4-7): To lock or unlock the current selected wired controller to limit the wired controller setting the refrigeration system. (For the Maximum sub-module quantity could be jointed to a wired controller.4-7): More operating parameter will be display. If the software has been configured. 6)”Query” (The ⑤ in Fig.4-8 3)”Lock KJR” (The ② in Fig.4-10. please refer to “Software application”.4-7): To set the operation of the selected refrigeration system. Press this key to query the selected refrigeration system.4-7): Press this key to query the selected sub-module. 5)”Query system parameter” (The ④ in Fig. This kind of wired controller could be connected to the module group of : 25KW、 30KW、60KW、65KW、120KW、180KW etc. if the new passwords be input do not match. Menu application 1)“System” includes: “Password Modification” 、“Re-login”、“Exit the program”。 Fig.4-12 If input an old password error. Fig.4-15 will display.4-14 will show. 230 . click “OK” or “Modify”.4-13t will show that new password has been already successful set. system will not quit,as Fig. Fig. window as Fig. 4-17.4-10 c. 4-16 will display that interface ask user whether re-login the system.4-15 ②Click “Re-login”.4-13 Fig.4-12 input old password as requirement.4-17 ③Click “Exit the program” to quit the program.4-11 1 Click “Password Modification” will display window as Fig. window as Fig. the message box as Fig.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Fig.4-16 Fig. 2)“Equipment management” includes:“KJR Setting”、“Module parameter setting”、“Outdoor module setting”. if yes. 4-17. window as Fig.4-14 Fig. please click “OK Click “Re-login”.as Fig. ○ and then reset a new password. system will close the main interface and enter to the login interface again. while click “Cancel”. Fig. 4-25 will pop up: add module group under connect with the wired controller 231 . fill the wired controller name at “KJR Name” and click “Save”. the one could be deleted.Click “KJR Setting”.4-22 Fig. and click “Delete”. As long as delete all modules under connect the wired controller. 4-21). if there is no outdoor module controlled by any wired controller (see Fig. Fig. the wired controller could be deleted. 4-24). 4-22). if there are outdoor modules controlled by wired controller (see Fig. KJR Name could not empty or pure blank character string (pure blank charter string is composed by space and tab) Fig.4-18 1 . Fig. and re-fill the wired controller name and click “Save” to finish the wired controller modification(see Fig. b、 Modify wired controller: Select an existing wired controller (by click the drop down list of the KJR Address at the left Chart or by click the drop down list of the KJR Address at the right). a failed delete message box would pop up (see Fig. a window as Fig.4-23 Fig. 4-20 will be display——add wired controller to the system to be ○ monitored. 4-23). the window as Fig.4-24 Note: Please select wired controller according to actual system condition.4-20 Detail operation procedure as follows: a、 Add a wired controller: Select the wired controller address (0-15) at the “KJR Address”.4-21 c、 Delete wired controller: Select an existing wired controller (as above method).MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Fig. ② Click the “Module parameter setting”. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Fig. a message box would pop up as Fig. 4-27 will pop up. the sub-module cannot be configured.4-26 Fig. and click “Delete” to finish this operation. if the sub-module address without configured in this wired controller. 232 . 4-26 to note you. each wired controller represents a refrigeration system.4-27 b、Delete sub-module: Select the sub-module which wanted to delete (select the wanted delete sub-module at the drop-down box of “Sub-module address”). and then click “Add”. if sub-module is exists.4-28 ①Click “Weekly timing set” a window as Fig. and the existing wired controller is a wired controller has already been configured in the system. the message box as Fig. Wired controller icons: (1)Gray color represents Weekly Timing without set in this wired controller. select the sub-module address in the drop-down box of the configured “Sub-module address”. without schedule in activating. 3)“Schedule management” includes: “Weekly timing setting” and “Error record”。See Fig. If the sub-module quantity exceeds than the maximum module under connect with wired controller. Fig.4-25 a、Add sub-module: Select the existing wired controller address from the “KJR Address”. The sub-module would not be configured. 4-29 would pop up——finish the weekly schedule management setting. and select the configured module group at the drop-down box of “Module name”. 4-28 Fig. (2)Light green represents at less one Weekly Timing schedule has been set in this wired controller. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz (3)Blue color represents at less one Weekly Timing schedule has been set in this wired controller as well as at less one of this schedule in activating. Fig.4-29 a、KJR Address——Wired controller address, each wired controller represents one refrigeration system. b、Weekly timing function―-Display the weekly set status in the current wired controller is ON or OFF (ON or OFF could display as long as at least one weekly schedule has been set, otherwise, nothing would display.) c、Detail weekly timing parameter―― Week, Period, Time On, Time Off, Timing Status, Control Mode, Turn-on quantity, Mode set and Setting temp.. d、Timing ON/OFF key for controlling the weekly timing wired controller (See the ① key in the figure ) ―― when Weekly Timing Function is ON, the key shows OFF (see Fig. 4-30), once click the key, all weekly timing function would be turned off, and then the Weekly Timing Function displays OFF, while the key shows ON (see Fig. 4-31); when Weekly Timing Function is OFF, the key shows ON (see Fig. 4-38), once click the key, all weekly timing function would be turned on, and then the Weekly Timing Function displays ON, while the key shows OFF (see Fig. 4-32) Fig.4-30 Fig.4-31 Fig.4-32 e、Save(See the ② key in the Fig.4-29)―― Save the current settings or the modified settings. 233 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 f、Modify(See the ③ key in the Fig.4-29) ――Press this key the parameter of selected period become changeable, and then click “ Save ” . Press the key again, all parameters in this period become unchangeable. See Fig. 4-33. Fig.4-33 Select the setting Period, click “Modify”, all parameter will become changeable status, see Fig. 4-34. Fig.4-34 g、Delete key (See the ④ key in the figure) ――select a Period and click the key, the current selected Weekly Timing setting period could be deleted. Click the key, window as Fig. 4-35 shows, click “OK” to delete Period. Successful delete the Period, message box as Fig. 4-36 will show. Fig.4-35 Fig.4-36 (1)Detail procedures of add a new Weekly Timing Schedule: a、Select a wired controller: By clicking the “System diagram for weekly timing AC” wired controller icon at the left side in the wired controller, or by selecting the wired controller at the drop-down box of “KJR Address”. b、Detail parameter for setting weekly timing schedule: Week:Day(Monday、Tuesday、Wednesday、Thursday、Friday、Saturday、Sunday) Period:Period 1、Period 2,set two Period per day. Time On:Turn on time, when Time On selecting ”--:--“ , then means do not turn on the unit , display as Fig 4-37. 234 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Fig.4-37 Time Off:Turn off time, when Time Off selecting ”--:--“ , then means do not turn off the unit , display as Fig 4-38. Fig.4-38 Timing Status:Drive up the weekly timing function in the current period or not. Control Mode:Automatically drive-up mode Mode set:Operation mode: Cooling, Heating, Water Pump Setting temp.:Setting temp. Note: The ON/OFF time of the weekly timing can not be at the same time point, the following will be not allowed for example if the ON time was 8:00 of Period1 and the OFF time was 8:00; and the OFF time of Period1 was 10:00 and the ON time of Period2 was 10:00. If there is error and then will pops-up prompt dialog box display as Fig. 4-39: Fig.4-39 If no Timing Status has been set, a message box as Fig. 4-40 would pop up Fig.4-40 If no Control Mode has been set, a message box as Fig. 4-41 would pop up. Fig.4-41 If no Mode set has been set, a message box as Fig. 4-42 would pop up. Fig.4-42 If no Setting temp. has been set, a message box as Fig. 4-43 would pop up. 235 R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Fig.4-43 (2)Detail procedures of modify a Weekly Timing Schedule: a、Select a wired controller: By clicking the “System diagram for weekly timing AC” wired controller icon at the left side in the wired controller, or by selecting the wired controller at the drop-down box of “KJR Address”. b、Select a wired controller: By clicking the Period of the “System diagram for weekly timing AC” at the left side in the wired controller, or by selecting the wanted modified Period at the drop-down box of “Period”. c、Detail parameter for modifying weekly timing schedule: Time On:Turn on time, when Time On selecting ”--:--“ , then means do not turn on the unit , display as Fig 4-44. Fig.4-44 Time Off:Turn off time, when Time Off selecting ”--:--“ , then means do not turn off the unit , display as Fig 4-45. Fig.4-45 Timing Status:Drive up the weekly timing function in the current period or not. Control Mode:Automatically drive-up mode Mode set:Heating、Cooling、Water Pump Setting temp.:Setting temp. If other parameters have been set, click “Save” key, a message box as the same as above” (1) Detail procedures of add a new Weekly Timing Schedule” will pop up. Once the setting time is reach, system will set according to the setting parameter, window as Fig. 4-46 will display. When finish the set up, message box will close automatically. Fig.4-46 ②“Error record”――Save the system operation error record, includes: Record time, Error prevented cord, Sub-module address and KJR address (see Fig. 4-47); click the “Record time”、”Protection code”、” Sub-module address”、”KJR address”can proceed ordering(see Fig 4-48) ;“Clear all record ”in the Menu (See Fig. 4-49) could be used to delete all error records. 236 MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Fig.4-47 Fig.4-48 Fig.4-49 4)“Communication parameter” includes:“Serial port set” and “History set”。See Fig.4-50 Fig.4-50 ① Click “Serial port set”, window as Fig. 4-51 will pop up—— modify or select the serial port in computer. The available serial port source is captured by software, and saved at the optional list for user to select. Provided that the selected serial port has been occupied, once click “Apply” or “Enter”, a message box as Fig. 4-52 will pop up; if the serial port as is the current applying port, once click “Apply” or “Enter”, a message box as Fig. 4-53 will pop up. Fig.4-51 Fig.4-52 237 4-59) would display. the key would display “Lock KJR”(see Fig. Fig. then the key displays “Unlock KJR”(see Fig. tells user that the setting is successful. message box (Fig. the message box (see Fig. once successful lock the wired controller.e.4-57 238 . If without select wired controller. this manual. If the set failed.4-53 ②Click “History set”. i. ②About——some relevant software information Wired controller lock/unlock Provided that the selected wired controller in unlock status. 4-57) would display. 4-55 Fig.4-56 Fig. 4-56).4-55 1 Owner‟s ○ manual——Software application manual. Fig. an interface as Fig. message box as Fig.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Fig.4-54 5) “Help” includes:“User guidance” and “About”. 4-54 displays ―――to modify or select the history error saving duration. 4-60 will display. 4-58). See Fig. then the key displays “Lock KJR”(see Fig. 4-65) would pop up. 4-61). 4-64) would display. system will query the operating status (display the sub-module of 0 address‟s operation status) and display the operative interface according to the selected wired controller (refrigeration system).4-63 Fig. a message box (see Fig.4-61 Fig. the key would display “Unlock KJR”(see Fig.4-59 Fig. 4-63).MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Fig. In the querying.4-58 Fig. 4-62) would display.4-60 Provided that the selected wired controller in lock status. once successful unlock the wired controller. If the set failed. the message box (see Fig. 239 . message box (Fig.4-62 Fig. Fig.4-64 Query system parameter Click “Query system parameter”. tells user that set failed because of timeout. 4-65 If successful query the system.4-69 Fig. Provided that the wired controller hasn‟t been selected. 4-68). 4-67) Fig. 4-66) will pop up and note you query success.4-66 Fig. and system parameter interface will update according to the query result. a message box as Fig 4-69 would pop up.4-67 Whereas. namely the wired controller address is empty. “Query overtime” would display (see Fig. the corresponding protection code will show in the System Query. 4-70 and 4-71 will appearance to giving the specific error or protection information. (Fig. a floating window as the follows Fig. 240 . if move the mouse arrow to the these codes. Fig. The query performance failed. a message box (see Fig. Provided that protection function perform. the corresponding error code will show in the System Query.4-68 Provided that malfunction occur.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Fig. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Fig.4-70 Fig.4-71 241 . The query performance failed. Provided that protection function perform. if move the mouse arrow to the these codes.4-75 Fig. Fig. 4-72) would pop up: “Query success” (see Fig.4-76 Provided that malfunction occur. 4-73) to note you the query is successful and update the parameter interface (see Fig. “Query overtime” (see Fig. Fig.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Sub-module Query Click the “Query”. a message box (see Fig.4-72 Fig. a floating window as the follows Fig. Provided that sub-module hasn‟t been selected.4-74 Fig.4-78 .4-73 Fig. whereas. a message box (see Fig. 4-77 and 4-78 will appearance to giving the specific error or protection information. 4-76) would pop up. the corresponding protection code will show in the Sub-module query. 4-74) base on the query result. namely the sub-module address and the corresponding name are empty.4-77 242 Fig. In the querying. the corresponding error code will show in the Sub-module query. 4-75) would display. system will query the operative status and display the information in the operation interface according to the current selected sub-module. message boxes as following might display. 4-84 would show. a message box (See Fig.4-79 Fig.4-81 System operate set 1)During setting. all options in the System Set are empty (See Fig. Fig. 4-82 would show.4-81) will display informing more parameters are empty.4-79). Fig. a message box as Fig. 243 . and then to click the “More parameters” key. a message box as Fig. more parameter could be queried. 4-83). a message box as Fig. 4-80 would show. You must click a certain sub-module firstly.4-80 Fig. you could query more data (See Fig.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz More parameters Click More Parameters.4-82 Click the “System operate set” in the conditioner of although the wired controller has been set. Click the “System operate set” in the conditioner of without wired controller has been selected. If the sub-module hasn‟t been selected. Setting temp. 4-85 would show. 4-90 will display to inform you Successful System Set. Fig.4-86 Fig.4-88 Fig. 4-88). system begins to set up. Heating:45~50℃).4-83 Click the “System operate set” in the conditioner of without Control Mode has been selected.4-89 244 .4-87 2)Set wired controller separately: Do not tick the “Uniformly Set”. a message box as Fig.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Fig. After set up all above parameters (See Fig. Fig. a message box as Fig. A message box (See Fig. has been selected. Mode set (cooling/heating/Water pump/turn-off). Click the “System operate set” in the conditioner of without Setting temp. (Cooling: 5~17℃. please click the “System operate set”. Failed System set as Fig. a message box as Fig. Select the wanted set wired controller (refrigeration system) from the wired controller address column and select the corresponding set parameters. whereas. 4-91 will display. a message box as Fig. Fig. 4-89) will pop up. Once successful setting.4-84 Fig. 4-87 would show. which include control Mode (Auto). 4-86 would show.4-85 Click the “System operate set” in the conditioner of without Mode set has been selected. 4-90 Fig. 4-96) will display informing “Setting Finish”. 245 . Once successful setting.4-93 Fig. and then select the corresponding parameters. 4-95 will display. A message box as Fig.4-92 Fig. a message box as Fig. Failed System set as Fig.4-91 3)Uniformly set all wired controllers: Tick Uniformly Set as Fig. click the System Operate Set. 4-92.4-95 Fig.4-96 Remark : The computer can use the names of serial ports for querying: 1、Right-click the “My Computer” and select the “Properties” as Fig. system starts to set up. 4-97. 4-94 will display to inform you Successful System Set. Fig.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Fig. 4-93 will display during the setting. After all setting done. whereas. a message box (see Fig.4-94 Fig. 4-100 4、Click the icon “ ” in front of the “Ports(COM&LPT)”. and then select the “Device Manager” in the “Hardware” as Fig. 4-98 3、The window “Device Manager” will be showed up after clicking the “Device Manager. 4-99.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 Fig. these names are the usable serial port names for the computer (Note: the computer may has more serial ports or no ports). 246 . 4-100.4-98 Fig. Fig.4-97 2、The window “System Properties” will be popped-up after selecting the “Properties”. as Fig. as Fig. then can view the port names by the format as “COM”+number.4-99 Fig. The core control module of node apply. Provide with a LonWorks control interface for BMS by network variables complying with LonMark standard. 10MHz.6 Lonworks gateway (Optional) 15. Valid address for each unit: 0x00~0x0F. FUNCTION DESCRIPTION 1 Processor memorizer Neure chip.3 Specifications NO.6. Comply with LonMark Standard.1 Introduction It is applied the central A/C system and the Building Management System (BMS) (namely Automated Building System) to realize the integration of A/C system and Building Management system. Connect to LonWorks network by twisted pair wire. 15. gateways is an intelligent node base on LonWorks technique. LonWorks interoperability Guidelines Version 3. To LonWorks To Air-cooled Modular system SWITC H O F PO WER PO WER AC 220V 15. which application program could be downloaded on line. The gateway can convert the LonTalk protocol to the MDPP protocol. Connection to 16(MAX) Air-cooled Modular units. Flash Memory.6.6.4 Compliance LonWorks gateway between LonMark/LonTalk protocol andMDPP (Private protocol).MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 15.2 Features Insert the central A/C system to LonWorks network. 64K Flash memorizer 2 Functions ● Hidden operation switch ● Operation LED (Red) ● Power LED(Green) 3 Transceiver 4 FTT-10A+isolating transformer ● Voltage range:177~254VAC ● MAX Current:2A 5 Operation ambient ● temperature:0~70℃ ● Relative humidity:25~90% FTT-10A+isolating transformer 247 . and the communication mode is nonpolar. R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 6 Software configuration ● LonMark standard allocative attribute ● Support Direct-Memory reading and writing by the LNS network management tool.6. 8 251 291 319 15.9cm X 25. 7 Communication port Communication port 8 Size 31.1cm 15.1cm X 6.6. Do not install the unit in any other orientation 15 22 61 268.4 External dimension There are three installation methods as the following figure.5 Connection Method Connection Method 1 LSQ-LONWORKS Air-cooled Modular units:Max 16 units RS485(P Q E) LONWORKS NET WORK BMS SYSTEM 248 . as displayed in Table A. need to be set as the actual condition. This device consists of one transceivers (the following called Main controller for short). until the co-responding network variable is modified to the one that is intended to access. The initial value is 0 NciCtrl_ Addr SN VT_count 3 Address Data definition 240.. The initial value is 240. and the gateway is used 4800 baud rate. 15.6 NetWork Variables of setting main controller NO Name Network variable name Network variable type 1 Name nciU ARTBau d SN VT_count 2:4800bps Initial value=2 Used for setting the baud rate of Rs485 port.241. which cannot access the appointed A/C within central A/C system.255 Initial value=240 Descriptions The gateway address of the Air-cooled Modular unit system. 249 . Main controller is responsible for querying and setting of 16 sets Air-cooled Modular units with addresses of 0~15 . “Address” must be set the corresponding value. 2 Type nciType SN VT_count 0:KJR-120A/MBE 1:KJR-08B/BE Initial value=0 Gateway type.6..MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz Connection Method 2: LSQ-LONWORKS RS485(P Q E) Air-cooled Modular units:Max 16 units(The network address is unique) LONWORKS NET WORK BMS SYSTEM Caution This system adopts the manner of shared network variable to manage A/C system. The value is fixed to be 2. used for query.As the same.6. please check the wired controller in the Air-cooled Modular unit first before using the gateway. Gateway address setting example: One Air-cooled Modular system. it needs to set the gateway property as the actual conditioner. 8 output network variables. The lonworks gateway can be used as a wired controller. the address which the address variable of the gateway (nciCtrl_Addr) corresponds to the address of wire controller must be larger than all the wire controller addresses (As displayed in Table A).This is very important.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 nciCtrl_Addr Corresponding address of wired controller 255 0 254 1 253 2 252 3 251 4 250 5 249 6 248 7 247 8 246 9 245 10 244 11 243 12 242 13 241 14 240 15 Caution First power on. If the wired controller in the Air-cooled Modular is KJR-08B/BE. if the wired controller in the Air-cooled Modular unit is KJR-120A/MBE. As the following figure: 250 . the gateway must be set to 241 or 240.7 The network variables which are assigned to the Air-cooled Modular system: The network variable of Air-cooled Modular system: 4 input network variables. the nciType should be set as 0. for only 241 and 240 corresponding addresses of wired controller are larger than the wired controller address 13. If you have chosen our production. then connect the gateway which has been set to the Air-cooled Modular system. used for setting. the nciType should be set as 1. and as displayed in Table A. the addresses are 0. there are wire controller and gateway. there are two wired controllers. 13. 15. * In a Air-cooled Modular system. MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz nvoOutTemp nvoOnNum nviSetMode nvoRunNum nviSetTemp Air-cooled Modular system nviTempDiff nvoSystemMode nvoCoolTempHi nvoCoolTempLo nviClrErrorState nvoHeatTempHi nvoHeatTempLo Input network variable of air-cooled modular system Output network variable of air-cooled modular chiller unit system 251 . value of total water outlet under Cool mode Setting the max. Under setting heat mode of Air-cooled Modular system. value of total water outlet under Cool mode Setting the min. 5 Details of on-line unit module SNVT_state 0: Off-line 1: On-line Display the on-line state of unit module If No. of operating module unit of Air-cooled Modular units. setting the min. It could have different values if the Air-cooled Modular units‟ model is different. of on-line module unit of Air-cooled Modular units. otherwise this network variable is invalid value. Under setting cool mode of Air-cooled Modular system.0 unit module off-line. setting the min. setting the max. Otherwise.this variable is invalid value. Otherwise.this variable is invalid value. 6 7 8 9 252 Setting the min. 4 Qty. value of total water outlet under Heat mode Setting the max. value of the total water outlet temperature * This network variable only is effective when the nciType being set as 0. Under setting cool mode of Air-cooled Modular system. value of the total water outlet temperature * This network variable only is effective when the nciType being set as 0.R410A air-cooled modular chiller unit 50Hz NO Name Network variable name 1 Running state nvoSystem Mode MCAC-ATSM-2012-10 Network variable type Date definition HVAC_COOL: Cool Mode HVAC_HEAT: Heat Mode SNVT_hvac_mode HVAC_FAN_ONLY: Water pump Mode HVAC_OFF:Off Mode Descriptions Display the running mode of Air-cooled Modular system. value of total water outlet under Heat mode nvoComState nvoCool TempLo nvoCool TempHi nvoHeat TempLo nvoHeat TempHi SNVT_count SNVT_count SNVT_count SNVT_count Detail data refers to the nviSetTemp in the input variable of Air-cooled Modular system It could have different values if the Air-cooled Modular units‟ model is different. value of the total water outlet temperature * This network variable only is effective when the nciType being set as 0. value of the total water outlet temperature * This network variable only is effective when the nciType being set as 0. It could have different values if the Air-cooled Modular units‟ model is different. It could have different values if the Air-cooled Modular units‟ model is different. 2 Setting water nvoOutTemp outlet temperature SNVT_temp_p 3 Qty. . of operating unit module nvoRunNum SNVT_count 0~16 Display the qty. all bit of this network variable will change to be 0 after 1 min. otherwise this network variable is invalid value. setting the max. Under setting heat mode of Air-cooled Modular system. The initial value of first power on is HVAC_AUTO Display the total water outlet temperature of Air-cooled Modular sytem. of on-line units nvoOnNum SNVT_count 0~16 Display the qty. used for displaying detail parameters of unit modules. Protection code of unit module * n means the address of the unit module. All the temeperature type This variable is only is signed long. effective when the * n means the address nvoPreFrostTemp nciType being set of the unit. nvoProtectCode [1] means the protection code of unit which address is 1. Anti-Freezing temperature of unit. NO 1 2 3 Name Running mode Error code Protection code Network variable name nvoRunMode s[n] nvoErrorCod e[n] nvoProtectCo de[n] Network variable type Date definition HVAC_COOL: Cool Mode HVAC_HEAT: Heat Mode SNVT_hvac_mode HVAC_FAN_ONLY: Water pump Mode HVAC_OFF:Off Mode SNVT_lev_disc SNVT_temp_p bit0 : E0 bit8 : E8 bit1 : E1 bit9 : E9 bit2 : E2 bit10: EA bit3 : E3 bit11: EB bit4 : E4 bit12: EC bit5 : E5 bit13: ED bit6 : E6 bit14:EE bit7 : E7 bit15:EF bit0 : P0 bit8 : P8 bit1 : P1 bit9 : P9 bit2 : P2 bit10: PA bit3 : P3 bit11: PB bit4 : P4 bit12: PC bit5 : P5 bit13: PD bit6 : P6 bit14: PE bit7 : P7 bit15: PF nvoOutTempS 4 Unit module nvoTemp[n] UNVT_md Descriptions Operating mode of unit * n means the address of the unit. nvoTempBackS This variable is only effective when the nciType being set Each temperature parameters of unit. 253 . Water outlet temperature of unit Water inlet temperature of unit.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz The network variable which is assigned to each unit module: 6 output network variable. This variable is only effective when the nciType being set as 0. nvoTemp [1] means as 0. *There are 6 temperature paremeters in nvoTemp[n]. as 0. nvoErrorCode [1] means the error code of unit which address is 1. the temperature parameters of unit which nvoT3A Condenser temp T3A address is 1. nvoT3B Condenser temp T3B nvoT4 Outdoor temperature T4. Error code of unit * n means the address of the unit. nvoRunMode S[1] means the running mode of unit which address is 1. ■Support BACnet/IP Protocol. which application program could be downloaded and upgrade on line.7. 15. Ethernet connected way. ■The core control module of node applies Flash Memory. Compressor B current of unit. BMS is allowed to access any online air conditioning in central air conditioning system for information collection and operation control. associating these two systems to realize the systems integration. convenient for installation and wiring. please refers to the setting expected value of the operation manual of the Air-cooled Modular. Operation instruction: 1. it is suggested that set the mode.7.R410A air-cooled modular chiller unit 50Hz NO 5 6 Name Network variable name Current of Compressor A Current of Compressor B nvoCompA Current[n] nvoCompB Current[n] MCAC-ATSM-2012-10 Network variable type Date definition SNVT_count SNVT_count 0~250A 0~250A Descriptions Compressor A current of unit. nvoCompBCurrent[1] means the Compressor B current of unit which address is 1. When use the LNS to operate the air-cooled modular chiller. Support four 485 interfaces.4 Information collection 254 . ■Comply with BACnet Standard. 2. *n means the address of the unit. base on BACnet technique. nvoCompACurrent[1] means the Compressor A current of unit which address is 1. *n means the address of the unit. which provide with BACnet interfaces. the setting temperature to reach the expected effect. 15.7. Some parameters setting range of the air-cooled modular chiller is smaller than the LNS setting range.7. 15.1 Features ■Insert Air conditioner system to BACnet.2 Technical Specifications No. Function Description 1 Processor SAMSUNG ARM9 S3C2410 2 Memory HY57V561620T 133MHZ 64M 3 Saver SAMSUNG K9F 1208VOB 64M 4 I/O 4 road 485 interface 5 BACnet connection BACnet/IP 6 Input supply power 220V AC 7 Work temperature Temperature 0~50℃ Relative humidity 25~90% 8 Mass of function See owner's manual 9 Dimension 26cmX25cmX6cm 15.3 Function description This unit shall be installed between in Building Management System (BMS) and air conditioning. after proper installation of central air conditioning and this unit.7 BACnet gateway (Optional) 15. We recommend user equally divided wired controllers between four 485 interfaces. By modify the corresponding BACnet object variables to set the unit‟s operation status. 15. PO WER AC 220V 15.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz This unit is provided a function that collecting information from the central A/C by BMS.7. Refer to “Object table” for detail object information. with four setting functions to control the Air-cooled Modular units in which of the system.5 Operation control The unit provides BMS control the central A/C. “temperature setting”.6 Appearance (Ethernet A) Not use (LonWorks) Not use (48 5 A 48 5B 485 C 48 5D) (Eth er n e t B) Ethernet interface Connect Bacnet/IP network SWITC H O F PO WER Each 485 interface can connect with 15 wired controllers(X Y E) at most and four 485 interfaces can maximally connect with 15 wired controllers too. 15.7. which operation states' data of Air-cooled Modular units within A/C system could be obtained by accessing the specifically BACnet object.7. Refer to “Object table” for detail object information.7 System connection illustration System connecting illustration wired controller units:Maximum of 15 units RS485(P Q E) KJR-120A(08B) Air-cooled Modular units:Maximum of 16 units RS485(P Q E) RS485(P Q E) KJR-120A(08B) Air-cooled Modular units:Maximum of 16 units BAC net NET W ORK KJR-120A(08B) Air-cooled Modular units:Maximum of 16 units LSQ-BACnet RS485(X Y E) RS485(X Y E) BMS SYSTEM 255 . Setting functions included “Operation mode setting”. “Wired controller lock setting” and "Alarm clear setting". 7. Error list KJR08B KJR120A No. in web. sensor when systemAis digital compressor 10 BI10 E9 Water flow detection error(manual recovery) Water flow detection error(the first time.temp sensor Error of water outlet temp. 12 BI12 EB Anti-freezingtemperaturesensor error inshell andtubeexchanger Error of anti-freezing temp.temp sensor(Be valid for main unit) 5 BI5 E4 Error of unit outlet water. yes means there has error or under protective status. higher than 125 degree 14 BI30 PD Anti-freezingpressureprotectionof thesystemB(manual recovery) -- 15 BI31 PE Low-temperature protection of evaporator (manual recovery) Low-temp. sensor for plate exchanger A 13 BI13 EC Wired controllor detected that the units on-line have decreased. protective status object list are corresponding to the list in WEB. BI Code 1 BI1 E0 Error of outdoor EEPROM Water flow detection error(the third time) 2 BI2 E1 Power phase sequence error Power phase sequence error 3 BI3 E2 Communication error Communication error 4 BI4 E3 Error of total outlet water. no means system operate normally.the second time) 11 BI11 EA (Reserved failure code) Wired controllor detect that the units on-line have decreased. BI Code 1 BI17 P0 HighpressureorairdischargetemperatureprotectionerrorinsystemA(manual recovery) HighpressureorairdischargetemperatureprotectionerrorinsystemA(manualrecovery) 2 BI18 P1 Low pressure protection System A (manual recovery) Low pressure protection System A (manual recovery) 3 BI19 P2 HighpressureorairdischargetemperatureprotectioninsystemB(manual recovery) HighpressureorairdischargetemperatureprotectioninsystemB(manual recovery) 4 BI20 P3 Low pressure protection System B (manual recovery) Low pressure protection System B (manual recovery) 5 BI21 P4 Current protection in system A (manual recovery) Current protection in system A (manual recovery) 6 BI22 P5 Current protection in system B (manual recovery) Current protection in system B (manual recovery) 7 BI23 P6 Condenser high temperature protection in system A Condenser high temperature protection in system A 8 BI24 P7 Condenser high temperature protection in system B Condenser high temperature protection in system B 9 BI25 P8 (Reserved failure code) 10 BI26 P9 Protection of outlet and inlet water temperature difference Protection for water inlet and outlet temp.temp sensor(Be valid for main unit) Error of total outlet water. protective status object list This device provides 16 alarm objects and 6 BACnet objects with general device status for the wire controller.8 BACnet alarm. sensor when systemA is digital compressor main panel. protection for plate exchanger 256 Protection for air exhausting temp. need to re-power on(the old main control panel) Continuous 3 times PE protection in 1 hour. sensor for plate exchanger 6 BI6 E5 Pipe temperature sensor error in condenser A Pipe temperature sensor error in condenser A 7 BI7 E6 Pipe temperature sensor error in condenser B Pipe temperature sensor error in condenser B Outdoor ambient temperature sensor error 8 BI8 E7 Outdoor ambient temperature sensor error 9 BI9 E8 Output of the power protector error Error of air exhausting temp. active means this object has error or under protective status.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 15. to be used for the building management system supported BACnet agreement or other systems. sensor for plate exchanger B Protection list KJR08B KJR120A No. The wired controller cannot find the online module unit 14 BI14 ED Continuous 3 times PE protection in 1 hour. And BACnet alarm. need to re-power on 15 BI15 EE EEPROM error of wire controller -- 16 BI16 EF Error of inlet water temperature sensor Error of anti-freezing temp. difference. in BACnet system. only display in 11 BI27 PA Low ambient temperature drive-up protection -- 12 BI28 PB System anti-frozen protection System anti-frozen protection 13 BI29 PC Anti-freezingpressureprotectionof thesystemA(manual recovery) Protection for the digital air exhausting temp. the wire controller need to spot check for query . on means open out and off means closed.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz General device status list For other general device in the system. such as 4-way valve. compressor status and so on. active means open out and inactive means closed. BI 1 BI33 Outdoor High Fan BI0 √ √ 2 BI34 Outdoor Low Fan BI1 √ √ 3 BI35 Four way valve1 BI2 √ √ 4 BI36 Four way valve2 BI3 √ √ 5 BI37 Compressor2 BI4 √ √ 6 BI38 BI5 × × 7 BI39 BI6 √ √ KJR08B -Electric Aux Heater KJR120A Appendix 1.10 1 Inspection the temperature of total outlet water.ZL. Accessories Item Name of accessory Type Qty Shape Usage 1 Installation and owner's manual --- 1 Installation and using instruction. 4 Wired controller KJR -120A/MBE 1 Control the system. Object name No. In BACnet system. in the web. 257 . 3 Wired controller KJR -08B/BE 1 Control the system. 2 The total outlet water temperature test kit LSQWRF65M/A-C. 68355 74 1.4006 -3 41.06448 123 0.9341 54 2.17393 120 0.73823 96 0.5662 48 3.8778 45 4.51426 -12 70.5 62 2.70944 136 0.97078 70 1.5725 35 6. Ratio:KΩ Temp.39689 79 1.76253 82 1.38991 -2 39.3418 56 2.5635 42 4.43482 -6 49.29078 117 0.63682 97 0.29464 72 1.73119 135 0.48481 113 0.2133 119 0.219 25 10 65 1.13604 121 0.29216 9 21.25423 118 0.4736 64 2.17519 80 1.34105 116 0.2777 11 19.71983 68 1.0898 29 8.54448 -14 79.77709 133 0.49989 -11 66.83003 107 0.22776 19 13. 258 Ratio Temp.87359 77 1.35774 100 0.12445 67 1.33246 4 28.23338 18 13.22231 .82643 131 0.5865 24 10.73476 88 0.1932 47 3. Ratio -20 115.57683 -16 89.56038 -15 84.7177 52 3.29974 8 22.70547 109 0.1698 28 8.3459 44 4.2756 30 7.96392 81 1.5705 83 1.4954 46 4.9731 63 2.25125 15 16. Sensor characteristic sheet Unit:Temp:℃--K.96681 126 0.3423 23 10.918 58 2.7184 50 3.36954 0 35. Ratio Temp.3269 41 4.52912 -13 74.43498 114 0.8239 38 5.2024 40 5. Ratio Temp.41164 -4 44 36 6.89627 106 0.27078 12 18.38736 84 1.42304 -5 46.26408 13 17.9058 43 4.8094 49 3.6431 60 2.04589 86 0.90753 128 0.23916 17 14.6891 51 3.33566 69 1.27249 101 0.2631 59 2.68844 137 0.53973 98 0.11241 103 0.3161 34 6.1988 39 5.44677 99 0.25757 14 16.37956 -1 37.24512 16 15.64691 110 0.47256 -9 58.85248 130 0.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 2.09958 122 0.07075 93 0.Temperature-Resistance characteristic sheet for pipe temperature sensor,ambient temperature sensor,inlet water temperature sensor and outlet water temperature sensor.1156 55 2.99815 125 0.88673 87 0.03732 104 0.03069 124 0.55074 66 1.8005 53 3.59068 111 0.0561 61 2.64862 139 0.61148 -18 101.44699 -7 52.93662 127 0.75373 134 0.3239 5 26.58962 89 0.62961 78 1.35042 2 31.13059 76 1.59386 -17 96.62973 -19 108.6181 57 2.5878 37 5.266 20 12.95896 94 0.40021 75 1.53668 112 0.146 21 12.98142 73 1.35982 1 33.486 -10 62.80132 132 0.96532 105 0.8795 129 0.30754 7 24.66818 138 0.19183 92 0.31559 6 25.62411 71 1.2438 33 6.536 27 9.21263 85 0.3694 32 7.28482 10 20.45957 -8 56.19073 102 0.84421 95 0.517 22 11.31847 91 0.45097 90 0.7079 31 7.38703 115 0.3413 3 29.311 26 9.76647 108 0. 66620 106 4.92020 -36 2225.65660 71 14.97288 147 1.83340 104 5.22000 18 117.70980 120 3. Ratio:KΩ Temp.97370 -17 702.54886 -7 404.68632 154 1.11840 142 1.38120 150 1.98640 48 33.64300 140 2.54120 24 89.59100 -8 426.18980 102 5.44600 19 112.46888 -5 363.87200 15 135.53160 87 8.49960 57 23.70120 74 13.17340 175 0.33576 187 0.14020 29 72.71140 -11 502.70606 -23 995.76120 100 5.78088 -28 1345.34200 16 129.44620 163 1.37640 141 1.40560 58 23.59180 122 3.43980 73 13.65220 96 6.58000 183 0.44900 134 2.18530 146 1.27452 1 266.85640 110 4.36900 42 42.88494 -34 1957.94520 27 78.61400 14 141.86900 143 1.73358 -25 1121.84800 153 1.65680 34 58.98580 103 5.51636 184 0.65640 91 7.82030 160 1.69230 -22 938.45032 172 0.85800 54 26.30020 82 10.35240 26 82.72400 22 98.59320 37 51.50844 -6 383.85090 179 0.29320 36 53.92060 76 12.11990 -20 834.71982 -24 1056. Ratio -40 2889.13360 121 3.57120 44 39.35400 173 0.16520 51 29.14040 68 16.14580 99 6.91100 130 2.07840 97 6.67960 108 4.55980 124 3.64450 182 0.70200 20 107.95360 159 1.19368 4 229.02560 86 8.24700 2 253.81220 93 7.90214 -35 2087.56660 162 1.00000 78 11.29480 95 6.67012 -10 475.87060 59 22.71460 41 44.74340 43 40.15420 132 2.28400 38 49.30660 129 2.06720 123 3.71600 33 61.38600 21 102.02000 152 1.39424 186 0.00000 69 15.07440 25 86.08740 176 0.12220 135 2.75080 109 4.30290 0 280.83954 -14 593.92400 178 0.83420 -31 1619.07002 -19 787.29460 119 3.71158 181 0.MCAC-ATSM-2012-10 R410A air-cooled modular chiller unit 50Hz 3.78038 180 0.15800 88 8.45444 185 0.22396 189 0.10600 30 69.19716 151 1.39320 -3 327. Sensor characteristic sheet Temp Ratio Temp Ratio Temp Ratio Unit:temp:℃--K.17780 70 15.09120 158 1.76454 -27 1265.39300 66 17.02100 -18 743.44540 101 5.26198 174 0.49440 137 2.60000 13 148.43018 -4 345.64720 46 36. Ratio Temp.20454 165 1.20000 23 93.95632 -38 2532.19480 75 12.79300 133 2.76820 148 1.58200 98 6.70620 47 34.45720 28 75.40460 145 1.67940 -21 884.52400 131 2.31580 49 32.69216 161 1.97524 -39 2704.72400 105 5.04500 31 66.93826 -37 2373.88340 40 45.74820 -26 1190.16788 5 218.00620 94 6.37930 156 1.28160 83 9.82440 53 27.60520 126 2.88760 89 8.32322 164 1.72040 90 7.11800 259 .86774 -33 1836.88340 -15 627.81040 80 10.65140 107 4.55620 52 28.17150 190 0.59040 67 16.15800 127 2.69560 92 7.86140 77 11.52980 155 1.23310 157 1.66480 32 63.00484 177 0.33214 -1 295.14208 6 207.17940 112 4.79808 -29 1430.79740 -13 560.64860 85 9.80400 136 2.21948 3 241.85054 -32 1724.72800 128 2.03020 39 47.62970 -9 450.07800 17 123.57126 149 1.41060 72 14.00500 111 4.68280 55 25.27900 188 0.31060 79 11.81614 -30 1522.39200 84 9.73740 50 30.92812 -16 663.Temperature-Resistance characteristic sheet for discharge temperature sensor of digital compressor.64110 144 1.24720 56 24.47360 81 10.36224 -2 311.20200 138 2.91820 139 2.07820 125 2.90400 45 37.75354 -12 530.58180 35 56. 91380 118 3.55008 171 0.97750 167 1.75992 169 1.05436 10 171.15920 64 18.87000 168 1.91180 60 21.08930 166 1.59380 62 19.65328 170 1.03458 11 163.22100 116 3.01480 12 155.49480 61 20.16580 63 19.07500 9 179.57400 65 17.R410A air-cooled modular chiller unit 50Hz MCAC-ATSM-2012-10 7 197.55020 117 3.90900 115 3.99502 260 .09650 8 188.64000 114 3.39680 113 4. P.cn http://www..midea. Ltd. Beijiao. NO.15912E10020R0L Commercial Air Conditioner Business Units Midea Group Add: West region of Midea commercial air conditioner department.China Postal code:528311 Tel:+86-757-22390820 Fax:+86-757-23270470 http://global. Is certified under the ISO 9001 International standard for quality assurance.Shunde.com.com Note: The data in this book may be changed without notice for further improvement on quality and performance .Foshan.MCAC-ATSM-2012-10 GD Midea Heating & Ventilating Equipment Co.01 100 019209 GD Midea Heating & Ventilating Equipment Co.. Is certified under the ISO 14001 International standard for environmental management. Ltd.Guangdong.midea.R. Certificate No.lndustry Avenue.
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