16.08.2006 12:37 Uhr Seite 1 Chainflex ® Special Cables for Energy Chains ® Certified according to DIN ISO Chainflex® lasts – or your money back! Chain – cable – guarantee! Ask for fully harnessed and preassembled ReadyChains® – increase your cash-flow and profit immediately. The igus® system guarantee also covers components delivered loose. www.readychain.de Chainflex® Cables ... ® plastics for longer life® 8.2006 igus® GmbH Spicher Str. 1a 51147 Cologne Phone +49-2203-9649-0 Fax +49-2203-9649-222
[email protected] www.igus.de Subject to technical alterations! MAT0070582.2 Stand 08/2006 www.chainflex.de Ordering and deliveries weekdays from 8.00 am 8.00 pm, Saturday from 8.00 am - 12.00. No minimum order quantities, no surcharges. 70,000 E-Chain® products available ex stock. Prompt delivery. "Service around-the-clock". www.igus.de Phone: +49-2203-9649-0 Fax: -222 ... 8.06 ... www.chainflex.de GB-Chainflex-UMSCHLAG 8/06 16.08.2006 12:37 Uhr Seite 2 Definition of the icons used in the catalogue Bus-/Data Cables Control Cables Motor Cables Technical Information Servo Cables Strain Relief Devices Page side margin Approvals: The pictograms arranged on the side in the chapter show where you are at the moment. The arrows point toward the various Chainflex® cables and additional chapters. VERBAND DEUTSCHER ELEKTROTECHNIKER UNDERWRITERS LABORATORIES INC. UNDERWRITERS LABORATORIES INC. CANADIAN STANDARDS ASSOCIATION COMMISSION ÉLECTROTECHNIQUE INTERNATIONALE CUSTOMER EQUITY DEZENTRALE UND STANDARDISIERTE INSTALLATIONSTECHNIK Economy Line Energy Chain cable for light and medium stressing capacity, preferred for unsupported applications. High Class Line Energy Chain® cable for high stressing capacity, for unsupported and gliding applications up to 100 m distance of travel. Premium Line Energy Chain® cable for maximum stressing capacity, for unsupported and gliding applications exceeding 100 m distance of travel. ® User information Since our products are constantly being developed further in the interest of our customers, we reserve the right to make technical alterations at any time. With the issue of this catalog, all previous publications lose their validity. Subject to printing errors. The terms "igus", "ReadyChain", "Chainflex", "E-Chain Systems", "Energy Chain", "Energy Chain Systems", "E-Ketten", "E-KettenSysteme", "Flizz", "plastics for longer life", "iglidur", "DryLin" and "Polysorb" are legally protected trademarks in the Federal Republic of Germany and in case also in foreign countries. tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste tested,tested,tested,tested,teste Definition of the icons used in the catalogue 29 14 29 [°C] 40 8 45 27 46 1 [°C] [V] [a] 30 15 12 35 32 3 41 3 18 36 7 39 23 5 31 33 13 R 11 16 38 R R R 24 44 21 Temperature range moved 9 22 10 17 42 26 19 43 Temperature range fixed v max. unsupported/gliding a max. 25 34 UV 20 6 V 4 2 37 igus® offices igus® distributors 1 Germany igus® GmbH Spicher Str. 1a 51147 Köln (Porz-Lind) Postfach 90 61 23 51127 Köln Phone +49-22 03-96 49-0 Fax +49-22 03-96 49-222
[email protected] www.igus.de 11 Croatia Hennlich, Industrijska d.o.o. Franje Wölfla 4 10000 Zagreb Phone +385-1-3 87 43 34 Fax +385-1-3 87 43 36
[email protected] 12 Czech Republic Hennlich Industrietechnik spol. s r.o Ceskolipská 9 412 01 Litome rice Phone +420-416-71 13 33 Fax +420-416-71 19 99
[email protected] v vv 2 Australia Treotham Trading Pty. Ltd. Unit 36, 9 Powells Road, Brookvale NSW 2100 Phone +61-2-99 07 17 88 Fax +61-2-99 07 17 78
[email protected] 3 Austria igus® Polymer Innovationen GmbH Ort 55 4843 Ampflwang Phone +43-76 75-40 05-0 Fax +43-76 75-32 03
[email protected] 4 Argentina FABRIMATICA S.A. Av. Varela 2966 C.P. 1437 Buenos Aires Phone +54-11-49 18 00 09 Fax +54-11-49 19 00 80
[email protected] 5 Belgium igus® B.V.B.A. Mechelsesteenweg 453 3020 Herent Phone +32-16-31 44 31 Fax +32-16-31 44 39
[email protected] 6 Brazil igus® do Brasil Ltda. Av. Eng. Alberto de Zagottis 655 Santo Amaro 04675-085 São Paulo - SP Phone +55-11-35 31 44 87 Fax +55-11-35 31 44 88
[email protected] 7 Bulgaria Atlas Technik OOD PK 51 1612 Sofia Phone +35-9-2-859 76 81 Fax +35-9-2-952 63 95
[email protected] 8 Canada igus® Office Canada 201 Millway Ave. Concord Ontario L4K 5K8 Phone +1-905-760 84 48 Fax +1-905-760 86 88
[email protected] 9 China igus® Shanghai Co., Ltd Room 2601, Liulin Tower, 1 Huaihai Middle Road, Shanghai 200021, P.R.C Phone +86-21-63 86 94 30 Fax +86-21-53 51 09 25
[email protected] 10 China South igus® China Guangzhou office Room 2306, West Tower, Yangcheng International Commercial Center, Tiyu, East Road, Guangzhou 510620, P.R.C Phone +86-20-38 87 17 26/7/8 Fax +86-20-38 87 17 68
[email protected] 13 Denmark igus® ApS Ærøvej 8 8800 Viborg Phone +45-86-60 33 73 Fax +45-86-60 32 73
[email protected] 13 Denmark – E-Chains® Solar AS Industrievej Vest 43 6600 Vejen Phone +45-76-96 12 00 Fax +45-75-36 47 59
[email protected] 14 Finland – E-Chains® SKS-mekaniikka Oy Martinkyläntie 50 01720 Vantaa Phone +358-9-85 26 61 Fax +358-9-85 26 824
[email protected] 14 Finland – Chainflex® SKS-automaatio Oy Martinkyläntie 50 01720 Vantaa Phone +358-9-85 26 61 Fax +358-9-85 26 820
[email protected] 15 France igus® SARL 49, avenue des Pépinières Parc Médicis 94832 Fresnes Cedex Phone +33-1-49 84 04 04 Fax +33-1-49 84 03 94
[email protected] ® 16 Greece – E-Chains Chrismotor s.a. 71, Sp. Patsi str. 118 55 Athens Phone +30-210-34 25 574 Fax +30-210-34 25 595
[email protected] 16 Greece Polymer Bearings: J. & E. Papadopoulos S.A. 23, Retsina Street 185 45 Piraeus Phone +30-210-411 31 33 Fax +30-210-411 67 81
[email protected] 17 Hong Kong Sky Top Enterprises Ltd Room 1707, Block C; Wah Tat Ind Centre; Wah Sing Street; Kwai Chung; Hong Kong Phone +852-22 43 42 78 Fax +852-22 43 42 79
[email protected] 18 Hungary igus® Hungária Kft. Pozsony u.19.1em.2. 1151 Budapest Phone/Fax +36-1-306-64 86
[email protected] 18 Hungary Tech-Con Kft. Vésõ utca 9-11 1133 Budapest Phone +36-1-412 41 61 Fax +36-1-412 41 71
[email protected] 19 India igus (India) Pvt. Ltd. # 199/1, 22 nd Main HSR Layout, Agara, Bangalore - 560 034 Phone +91-80-25 72 71 06 FAX +91-80-25 72 71 08
[email protected] 20 Indonesia Pt. Energi Canggih Indonesia Kelapa Gading Selatan BJ 08 / 14 Gading Serpong Tangerang 15810 Phone +62-21-547 43 64 Fax +62-21-547 43 65
[email protected] 21 Iran Tamin Ehtiajat Fanni Tehran 72, Iranshar Ave., Unit 5 15816 Tehran, Iran Phone +98-21-8831 78 51 Fax +98-21-8882 02 68
[email protected] 22 Israel Conlog LTD P.O. Box 35 71 Petach Tikva 49134 Phone +972-3-926 95 95 Fax +972-3-923 33 67
[email protected] 23 Italy igus® S.r.l. Via delle Rovedine, 4 23899 Robbiate (LC) Phone +39-039 5906.1 Fax +39-039 5906.222
[email protected] 24 Japan igus® k.k. Arcacentral 7F, 1-2-1 Kinshi, Sumida-ku Tokyo JAPAN Zip 130-0013 Phone +81 3 58 19 20 30 Fax +81 3 58 19 20 55
[email protected] 25 Malaysia Automation Industry & Systems (M) SDN.BHD. 50, Lorong Nagasari 11, Taman Nagasari 13600 Prai, Penang Phone +60-4-390 56 07 Fax +60-4-399 73 27
[email protected] 26 Mexico igus® México S. de R.L. de C.V. Av. Tecnologico 496 Nte Col. Agricola-Bellavista 52149 Toluca Phone +52-722-27 14 273 Fax +52-722-27 14 274
[email protected] 27 Netherlands igus® Nederland Sterrenbergweg 9 3769 BS Soesterberg Phone +31-346-35 39 32 Fax +31-346-35 38 49
[email protected] 27 Netherlands – Bearings Elcee Holland BV Kamerlingh Onnesweg 28 NL-3316 GL Dordrecht Phone +31-78-654 47 77 Fax +31-78-654 47 33
[email protected] 28 New Zealand Automation Equipment Ltd. P.O. Box 5656 Frankton 45 Colombo Street Frankton, Hamilton Phone +64-7-847 20 82 Fax +64-7-847 71 60
[email protected] 29 Norway / Iceland ASI Automatikk AS Ingv. Ludvigsensgate 23 3007 Drammen Phone +47-32-82 92 90 Fax +47-32-82 92 98
[email protected] 30 Poland igus® Sp zo.o ul. Parowcówa 10 b 02-445 Warszawa Phone +48-22-863 57 70 Fax +48-22-863 61 69
[email protected] 31 Portugal igus® Lda. R. Eng. Ezequiel Campos, 239 4100-231 Porto Phone +351-22-832 83 20 Fax +351-22-832 83 21
[email protected] Testing voltage Oil RoHS Flame-retardant Silicon-free Halogen-free Lead free Conductor Fibre Cables Core insulation Core identification Core stranding Inner sheath Intermediate sheath Element shield Element jacket Overall shield Outer jacket Outer jacket VDE UL UL/CSA CSA CEI CE DESINA 40 Sweden – E-Chains and DryLin®: igus® ab Knut Påls väg 8 256 69 Helsingborg Phone +46-42-32 72 70 Fax +46-42-21 15 85
[email protected] 40 Sweden – E-Chains® OEM Automatic AB Box 1011 Dalagatan 4 573 28 Tranås Phone +46-140-360 000 Fax +46-140-360 599
[email protected] 32 Romania Hennlich S.R.L. Str. Patria, Nr17 310106 Arad Phone +40-257-21 10 21 Fax +40-257-21 10 21
[email protected] 41 Switzerland igus® Schweiz GmbH Industriestrasse 11 4623 Neuendorf Phone +41-62-38 89 797 Fax +41-62-38 89 799
[email protected] 33 Russia Eka-Service Kompani 1-aja Dubrowskaja, 2A, k. 35 109044 Moskau Phone +7-095-632 66 23 Phone +7-812-972 49 14 Fax +7-095-677 17 78
[email protected] 42 Taiwan igus® Taiwan Company Limited 2F, No 82, 32nd Road Taichung Industrial Park 40768 Taichung Phone +886-4-23 58-1000 Fax +886-4-23 58-1100
[email protected] 34 Singapore – HQ ASEAN igus® Singapore Pte Ltd. 15 Shaw Road, #03-02 Singapore 367953 Phone +65-64 87 14 11 Fax +65-64 87 15 11 Malaysia-Hotline +60-12-709 30 41 Thailand-Hotline +66-9-160 73 69
[email protected] 43 Thailand Autoflexible Engineering Co., Ltd. 111 Soi. Sukhumvit, 62/1 Bangjak, Phakanong Bangkok 10260 Phone +66-2-311 21 11 Fax +66-2-332 79 00
[email protected] 37 South Africa igus® Pty. Ltd. 178 Lansdowne Rd, Unit 4 Landsdowne Industrial Park 4052 Jacobs / Durban Phone +27-31-461 48 24 Fax +27-31-461 48 25
[email protected] Nominal voltage Hal 39 Spain igus® S.L. C/ Llobatona, 6 Polígono Noi del Sucre 08840 Viladecans - Barcelona Phone +34-93-647 39 50 Fax +34-93-647 39 51
[email protected] 32 Romania Meteor Auto S.R.L. Str. Constructorilor Nr16A sec6 777651 Bucuresti Phone +40-21-2219-640 Fax +40-21-2219-766
[email protected] 36 Slovenia Hennlich, d.o.o. Industrijska tehnika Podnart 33 SI-4244 Podnart Phone +386-4-532 06 10 Fax +386-4-532 06 20
[email protected] UV-resistant 38 South Korea igus® Korea Co. Ltd. Namdong Industrial Complex 96B 5L 663-4 Kojan-dong, Namdong-ku Incheon, 405-310 Phone +82-32-821 29 11 Fax +82-32-821 29 13
[email protected] 40 Sweden – Bearings incl. DryLin®: Colly Components AB P.O. Box 76 164 94 Kista Phone +46-8-70 30 100 Fax +46-8-70 39 841
[email protected] 35 Slovakia Hennlich Industrietechnik s.r.o. v Kosicka 52 821 08 Bratislava Phone +421-2-50 20 43 08 Fax +421-2-50 20 43 11
[email protected] oil 28 44 Turkey HIDREL Hidrolik Elemanlar Sanayi ve Ticaret A.S. Percemli Sk. No. 11-15 Tünel Mevkii 80000 Karaköy / Istanbul Phone +90-212-249 48 81 Fax +90-212-292 08 50
[email protected] 45 United Kingdom igus® UK Ltd. 51A Caswell Road Brackmills Northampton NN4 7PW Phone +44-1604-67 72 40 Fax +44-01604 67 72 45
[email protected] 46 USA igus® inc. 50 N. Broadway P.O. Box 14349 East Providence, RI 02914 Phone +1-401-438 22 00 Fax +1-401-438 72 70
[email protected] Stand: 24.07.2006 – EK+GL GB-Chainflex-UMSCHLAG 8/06 GB-Chainflex 08-06.qxd 14.08.2006 20:34 Uhr Seite 1 tested,tested,tested,tested,tested, Chainflex lasts or tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, your money back!! 14 tested,tested,tested,tested,tested, igus tested! tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, Control Cables 36 tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, Data, Bus, Measuring tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, system cables, Fibre 80 tested,tested,tested,tested,tested, optic cable, Koax cables tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, Servo Cables 124 tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, Motor Cables 136 tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, Chainflex harnessed 159 tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, Strain Relief Devices 235 tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, ReadyChain 247 tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, Designing with igus tested,tested,tested,tested,tested, 261 tested,tested,tested,tested,tested, Data and Schedules tested,tested,tested,tested,tested, tested,tested,tested,tested,tested, ® ® ® ® ® GB-Chainflex 08-06.qxd 14.08.2006 20:34 Uhr Seite 2 Temperature, moved from/to [°C] Bending radius, fixed [factor x d] Temperature, fixed from/to [°C] 5 -20/ +70 7,5-15 -5/ +70 7,5 -20/ +70 6,8-7,5 -5/ +70 4 -20/ +70 6,8-7,5 -5/ +70 4 -20/ +70 7,5-10 -35/ +80 5 -40/ +80 7,5-15 -35/ +80 5 -40/ +80 PUR 6,8-7,5 -20/ +80 4 -40/ +80 CF7.D PUR 6,8-7,5 -20/ +80 4 -40/ +80 CF8 PUR ✔ 6,8-7,5 -20/ +80 4 -40/ +80 CF2 PUR ✔ 5 -20/ +80 4 -40/ +80 CF9 TPE 5 -35/ +100 3 -40/ +100 CF10 TPE 5 -35/ +100 3 -40/ +100 CF98 TPE 4 -35/ +90 3 -40/ +90 CF99 TPE 4 -35/ +90 3 -40/ +90 Shield -5/ +70 Jacket 7,5-10 Chainflex® cable Bending radius, moved [factor x d] Chainflex types Price index ® Control cables CF130.UL PVC CF140.UL PVC CF5 PVC CF6 PVC CF170.D PUR CF180 PUR CF7 ✔ ✔ ✔ ✔ ✔ These values are based on concrete applications or tests. These values do not represent the limit of what is technically feasible. Table of contents according to part number Energy Chain Systems® main catalog On 896 pages, more than 70,000 Energy Chain® components, available ex stock. 2 Page 282 GB-Chainflex 08-06.qxd 14.08.2006 20:35 Uhr Seite 3 ® Page Cross section Ø [mm2] Number of conductors a max. [m/s2] V max. gliding [m/s] V max. unsupported [m/s] Torsion resistant Halogen-free Oil-resistant Flame-retardant Approvals and standards Chainflex types 36 ✔ RoHS ✔ ✔ RoHS RoHS RoHS ✔ ✔ ✔ ✔ RoHS RoHS RoHS RoHS RoHS RoHS RoHS RoHS RoHS RoHS ✔ ✔ ✔ ✔ ✔ ✔ 3 2 20 2 - 25 0,25 - 6,0 38 3 2 20 3 - 36 0,25 - 2,5 42 10 5 80 2 - 42 0,25 - 6,0 46 10 5 80 3 - 25 0,25 - 2,5 50 3 2 20 3 - 30 3 2 20 3 - 25 0,75 - 2,5 56 0,5 - 10,0 54 ✔ ✔ ✔ 10 5 80 3 - 36 0,25 - 2,5 58 ✔ ✔ ✔ 10 5 80 3 - 25 0,75 - 1,5 60 ✔ ✔ 10 5 80 3 - 24 0,5 - 2,5 62 ✔ ✔ 10 5 80 3 - 48 0,14 - 1,5 64 10 6 100 2 - 36 0,25 - 35,0 68 10 6 100 2 - 25 0,14 - 4,0 72 10 6 100 2-7 0,14 - 0,34 76 10 6 100 2-7 0,14 - 0,34 78 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Chainflex® types mentioned in the catalogue as “resistant to bio oil“ have been tested by DEA according to VMDA 24568 with Plantocut 8 S-MB. Table of contents according to part number Control cables Bus-, Data cables Servo cables Page 282 UL, CSA, CEI, CE and DESINA Many Chainflex® cables possess these certificates. UL material certification for igumid materials with Energy Chains® and energy Power cables Technical informationen tubes. CE mark for all Chainflex® cables. Many Chainflex®-cables Strain Relief conform to DESINA specifications. 3 5 -20/ +70 7.MF PUR 12.qxd 14.2HG. G.D TPE ✔ 12 -35/ +100 6 -40/ +100 CF11. moved [factor x d] Temperature.2006 20:35 Uhr Seite 4 Shield Bending radius.GB-Chainflex 08-06.D TPE ✔ 10 -35/ +100 5 -40/ +100 PVC 10 -5/ +70 5 -15/ +70 CFLG.5 -35/ +70 5 -40/ +70 CF11.08.5 -20/ +60 7.5 -25/ +70 CFLG. fixed from/to [°C] CF240 PVC ✔ 10-12 -5/ +70 5 -20/ +70 CF211 PVC ✔ 10 -5/ +70 5 -20/ +70 CF11 TPE ✔ 10 -35/ +100 5 -40/ +100 CF12 TPE ✔ 10 -35/ +100 5 -40/ +100 Chainflex® Cable Jacket Chainflex types Price index ® Data cables Bus cables (with selection chart for Chainflex® bus cables) CFBUS TPE ✔ 10-12.LC TPE ✔ 10 -35/ +70 5 -40/ +70 CF11.5 -40/ +70 CF211 PVC ✔ 10 -5/ +70 5 -20/ +70 CF111.T TPE 15 -20/ +60 8.5 -25/ +60 CF Koax 1 TPE 10 -35/ +100 7.5 -35/ +70 7.LC.5 -25/ +60 CFLK PUR 12. These values do not represent the limit of what is technically feasible. Chainflex® types mentioned in the catalogue as “resistant to bio oil“ have been tested by DEA according to VMDA 24568 with Plantocut 8 S-MB.D TPE ✔ 10 -35/ +70 5 -40/ +70 CF14 CAT5 TPE ✔ 12. Table of contents according to part number 4 Page 282 .5 -40/ +100 Measuring system cables Fibre optic cable (FOC) CFLG Koax cables These values are based on concrete applications or tests. fixed [factor x d] Temperature. moved from/to [°C] Bending radius. 5 ✔ ✔ 10 6 100 4 .1.0 ✔ 5 RoHS RoHS 2 .1250 + 62.0. [m/s2] V max.5 92 10 ✔ ✔ 0.14 .14 -1.0. unsupported [m/s] Torsion resistant Halogen-free Oil-resistant Flame-retardant Approvals and standards Chainflex types 80 RoHS RoHS ✔ ✔ 3 2 20 3 .14 .2.17 0. CE and DESINA Many Chainflex® cables possess these certificates.5 86 ✔ ✔ 10 6 100 6 .25 100 3 50 6 .08. Data cables 0.qxd 14.1.25 .10 0.5 106 6 . UL material certification for igumid materials with Energy Chains® and energy Power cables Technical informationen tubes.5 84 RoHS RoHS ✔ ✔ 10 6 100 4 .1.0.24 0.5/125 µm 120 1-5 122 ✔ v 10 6 20 ✔ ✔ 10 5 100 Bus-.25 .34 82 ✔ ✔ 5 3 50 2 .1. CSA. gliding [m/s] V max.28 0.16 0.28 0.2006 20:35 Uhr Seite 5 ® Page Cross section Ø [mm2] Number of conductors a max.36 0.GB-Chainflex 08-06.14 .16 0. CEI. Many Chainflex®-cables Strain Relief conform to DESINA specifications. 5 .25 . CE mark for all Chainflex® cables.0 102 30 12 .14 .5/125 µm 116 10 5 20 1 980/1000 µm 118 6 .14 .10 ✔ ✔ RoHS 100 ✔ ✔ RoHS 6 ✔ RoHS RoHS 10 Servo cables UL.0 88 90 ✔ RoHS RoHS RoHS RoHS RoHS RoHS ✔ 6 100 2-4 ✔ ✔ 10 6 100 2-6 0.0 110 ✔ 2 ✔ ✔ Control cables ✔ ✔ ✔ 96 98 10 6 100 10 5 20 4 200/230 µm 114 10 6 20 2 50 + 62. more than 70.5 -35/ +90 4 -40/ +90 CF35 TPE 7.UL TPE 7.D PUR ✔ 7.UL PVC ✔ 7. moved [factor x d] Temperature.UL TPE ✔ 7.GB-Chainflex 08-06. available ex stock.5 -5/ +70 4 -20/ +70 CF34 TPE 7.5 -35/ +90 4 -40/ +90 CF310. moved from/to [°C] Bending radius. 6 Page 282 .5 -5/ +70 4 -20/ +70 CF31 PVC 7.08.5 -35/ +70 4 -40/ +70 ✔ 10 -20/ +80 7.5 -35/ +90 4 -40/ +90 CF300. Table of contents according to part number Energy Chain Systems® main catalog On 896 pages.Air PU These values are based on concrete applications or tests.2006 20:35 Uhr Seite 6 Shield Bending radius. fixed [factor x d] Temperature.qxd 14.5 -35/ +90 4 -40/ +90 CFPE TPE 7.5 -30/ +80 10 -25/ +80 5 -40/ +85 Chainflex® Cable Jacket Chainflex types Price index ® Servo cables Power cables CFCRANE iguprene ✔ ✔ Pneumatic hose CF. fixed from/to [°C] CF21.000 Energy Chain® components.5 -5/ +70 4 -20/ +70 CF260 PUR ✔ 10 -20/ +80 5 -40/ +80 CF27.5 -20/ +80 4 -40/ +70 CF30 PVC 7.5 -35/ +90 4 -40/ +90 CF. These values do not represent the limit of what is technically feasible.BRAID TPE ✔ 7. 95 154 ✔ 10 5 50 156 ® Chainflex types mentioned in the catalogue as “resistant to bio oil“ have been tested by DEA according to VMDA 24568 with Plantocut 8 S-MB.5 132 136 RoHS RoHS RoHS RoHS ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ RoHS RoHS RoHS RoHS RoHS ✔ ✔ ✔ 10 5 80 4-5 1. 7 .50 138 10 5 80 4-5 1. CSA. Data cables Servo cables Page 282 UL. CE mark for all Chainflex® cables.35 / Pairs 0. CE and DESINA Many Chainflex® cables possess these certificates.5 126 50 4-6 1.185 146 ✔ ✔ 10 6 100 1 4 .5 .1. Many Chainflex®-cables Strain Relief conform to DESINA specifications.75 .75 .50 / Pairs 0.5 .34 .GB-Chainflex 08-06.50 142 10 6 80 4 1.1.5 .70 140 10 6 80 3-5 1.08.5 .16 / Pairs 0. unsupported [m/s] Torsion resistant Halogen-free Oil-resistant Flame-retardant Approvals and standards Chainflex types 124 ✔ RoHS RoHS ✔ RoHS 10 ✔ ✔ ✔ 10 ✔ ✔ 10 5 5 80 6-8 0.5 . UL material certification for igumid materials with Energy Chains® and energy Power cables Technical informationen tubes.25 148 ✔ ✔ 10 6 100 1 4 .5 . CEI. Table of contents according to part number Control cables Bus-.2006 20:35 Uhr Seite 7 ® Page Cross section Ø [mm2] Number of conductors a max.5 . [m/s2] V max.qxd 14.1.25 144 10 6 100 1 6 .185 150 ✔ ✔ 10 6 80 4-8 2.0 130 80 4-8 0.5 152 ✔ ✔ 10 6 50 1 25 . gliding [m/s] V max. MF Gradient fiber glass cable PUR 208 CFLG.GB-Chainflex 08-06.12G Gradient fiber glass cable TPE 212 CAT5 Ethernet special cable TPE 214 FireWire Ethernet special cable TPE 216 Fibre Cables (FOC) Network. München "Lenze" is a registered trademark of Lenze GmbH & Co KG.2006 20:35 Uhr Seite 8 ® Chainflex harnessed Harnessed Cable type Jacket Page according to standard Cables for Drive Technology 154 Siemens Servo cable PUR/PVC 156 Siemens Motor cable TPE/PVC 160 Siemens Signal cables/encoder TPE/PVC 164 Lenze Servo cable PUR/PVC 172 Lenze Motor cable PUR/PVC 176 Lenze Signal cables/encoder (Resolver) TPE/PVC 180 Lenze Signal cables/encoder (Encoder) TPE/PVC 184 Lenze Signal cables/encoder (Fan) TPE/PVC 188 Indramat Servo cable PUR/PVC 192 Indramat Signal cables/encoder TPE/PVC 196 Fanuc Servo cable PUR 200 Fanuc Signal cables/encoder TPE 204 CFLG. Tokyo/Yamanashi 8 .6G Gradient fiber glass cable TPE 210 CFLG.2HG.and video engineering "Siemens" is a registered trademark of Siemens AG.qxd 14.08. Extertal "Indramat" is a registered trademark of Rexroth Indramat GmbH.. Lohr "Fanuc" is a registered trademark of Fanuc Ltd. INI Connection cable M12 x 1. angled TPE 227 CF. straight TPE 230 CF.INI Direct line M8 x 1.INI Direct line M12 x 1.INI Connection cable M12 x 1. angled TPE 233 Initiators CF98 9 . angled.INI Direct line M8 x 1.qxd 14.INI Connection cable M8 x 1. angled TPE 232 CF. LED TPE 229 CF.INI Direct line M12 x 1.INI Connection cable M8 x 1. straight TPE 231 CF.INI Connection cable M12 x 1. straight. straight TPE 233 CF. angled TPE 231 CF.GB-Chainflex 08-06. straight TPE 224 CF. straight TPE 226 CF. angled. straight TPE 232 CF. angled TPE 230 CF. straight TPE 227 CF.INI Direct line M12 x 1.INI Direct line M8 x 1.INI Direct line M8 x 1. straight TPE 229 CF. LED TPE 225 CF. angled TPE 226 CF.INI Direct line M12 x 1.INI Direct line M12 x 1.INI Direct line M8 x 1. LED TPE 228 CF.INI Connection cable M8 x 1.INI Direct line M12 x 1. angled TPE 224 CF. LED TPE 225 CF.08.2006 20:35 Uhr Seite 9 ® Chainflex harnessed Harnessed Cable type Jacket Page according to standard Initiators CF9 CF.INI Connection cable M12 x 1. angled.INI Connection cable M8 x 1. 2006 20:35 Uhr Seite 10 ® Chainflex accessory Strain Relief Page 235 Chainfix steel clamps and Chainfix stainless-steel clamps Max. A Modular.d. clip-on 243 igus® blocks Special strain relief for hoses.08.qxd 14. bolted or clip-on 243 Chainfix-tiewrap plates For strain relief with cable tiewraps for C-profile. pull forces. space-saving system 10 245 . 242 Strain relief separator Separator with integrated teeth 242 Tiewrap plates For cable tiewrap universal. plug-in Modular snap-on strain relief device 242 Chainfix Nugget Strain relief for small space and cables up to 20 mm o. adjustable with hexagon socket 240 Chainfix clips High pull forces.GB-Chainflex 08-06. qxd 14. User information.D 270 Electrotechnical data.Cables and hoses 262 Color code and copper price 268 Load-carrying capacity of cables 269 Color code table for CF211/CF111/CF11. terms and conditions.de 278 Approvals/stands.kabeltrommel.08.GB-Chainflex 08-06. Chemical resistance 272 KTG terms and conditions of sale www. igus® products.2006 20:35 Uhr Seite 11 ® Chainflex accessory ReadyChain® Page 247 igus® ReadyChain® Ready-made Energy Chain Systems® 248 Planning and Assembly Fax Forms Designing / Technical Data and Schedules / User information 257 261 Designing the filling . igus® on the internet 279 Table of contents according to part number 282 igus® contact 288 11 . D CF180 CF7 CF7.D CF14 CAT5 GB-Chainflex 08-06.qxd 12 14.LC CF11.UL CF140. 36 40 44 48 52 54 56 58 60 64 66 70 74 76 80 82 84 86 90 94 96 98 .08.UL CF5 CF6 CF170.DESINAconforming UL and/or CSA approval PVC-free and halogen-free Cutting and Welding Systems Timber Processing Machines Low-Temperature Applications Cranes Materials-Handling Technology Storage and Retrieval Units for High-Bay Warehouses Indoor Cranes Harbor Equipment Systems Materials-Handling Technology Outdoor Packaging Handling Automation Machine Tools/ Processing Machines Chainflex® Quick Selection CF130.2006 20:36 Uhr Seite 12 Control cables Data Bus Page No.LC.D CF8 CF2 CF9 CF10 CF98 CF99 CF240 CF211 CF11 CF12 CFBUS CF11. UL CFPE CF310:UL CF.BRAID CFCRANE Pneumatikschlauch Pneumatics CF111.D CFLG CFLG.08.2HG.qxd 14.2006 20:37 Uhr Seite 13 Chainflex® according to Branches Measuring System Servo cables CF11. PVC 13 .T CF Koax 1 CF21.D Power cables CF211 FOC/Koax 100 104 108 112 114 116 118 120 124 128 130 136 138 140 142 144 146 148 152 154 156 Chainflex® Quick Selection Page No. G.GB-Chainflex 08-06.UL CF260 CF27 CF30 CF31 CF34 CF35 CF300.MF CFLK CFLG. results in core rupture almost immediately afterwards.. How do these problems arise? A look at the cable structure can be quite helpful (see picture 1). The tricks and ingenious features of. material fatigue causes permanent deformations. However.. the term "corkscrew" does not refer to a useful instrument for wine connoisseurs. Basically speaking. a clear distinction can be made between cables stranded in bundles and cables stranded in layers (see picture 4). Due to constantly – and frequently even tremendously – increasing loads resulting form the application of automation technology. failures caused by "corkscrews" and core ruptures brought the entire production process to a standstill and resulted in high costs. In extreme cases.. But very soon. igus® began to develop complete Energy Chain Systems®. Cores stranded in Layers Picture 1: Chainsuitable cable stranded in layers Single-wire bundles with short pitch lengths Extruded. In the case of shielded cables. Based on the increasing know-how gained since 1989 and on the very sophisticated series of tests that have been conducted since then. the inner radius of the cable and stretches the core in the outer radius. But what. Instead. In the case of stranding in layers. Properties of stranding in layers Stranding in layers is significantly easier to produce and is therefore offered on the market in so-called "chain-suitable" cables at low cost. this works quite well because the elasticity of the material is still sufficient.GB-Chainflex 08-06. design principles were and are still being created that help prevent machine downtimes in factories throughout the world today. guided cables often failed although the energy supply system itself was functioning perfectly. this demand presupposes the perfect operation of all components. gussetLitz wire and filled extruded core structures jacke Total shield with of a Chainflex® cable optimized braiding angle Picture 3: igus® stranding in bundles around center cord Gusset-filled extruded inner jacket Center element for high tensile stresses 14 Here.2006 9:38 Uhr Seite 14 ® Fleece Chainflex . Chainflex® cables and Energy Chains® are now being offered as a delivery from a single source and with a system guarantee depending on the application in each case. in most cases. for example. including the cables being used in this system. As the first company worldwide.qxd 15. a flexible energy supply system only needs to function properly. Initially. In order to find a solution to this unsatisfactory situation for its customers. happens to a similarly structured 12-core cable during normal operation? The bending process compresses. in the movement of the core. non-tensionproof centre element From the customer's point of view. due to excursion from the specified paths. and then. How can "corkscrews" be prevented? Center element for high tensile stresses Highly abrasionPicture 2: resistant. it refers to the permanent deformation of guided. And this is exactly where problems came up in the early 1980s. the cores are wrapped up with fleece or foils. How does this happen? How can "corkscrews" be prevented? An important factor here – in addition to a sensible design of the total Energy Chain System® – is the construction of the guided cables. igus® decided to take the initiative.08. the cores make their "own compressing and stretching zones": The corkscrew is created. But what appears to be tempting at first glance can quickly turn into an expensive mistake when a "corkscrew" immobilizes the system being operated with these cables. then followed rather quickly by core ruptures most of the time. moved cables caused by excessive stressing – which.. the cable cores are mostly stranded more or less firmly and relatively long in several layers around a center and are then provided with a jacket extruded to the form of a tube. . Accordingly. this is an especially problematic point due to the fact that incorrect shielding usually cannot be detected from outside. This has to do with the fact that the foils and fleeces do not create a bond between the stranding. What are EMC problems and shield wire breakage? In principle. This stranding bond is supposed to guarantee the separation between the cores and the shield braid. In most cases.the Chainflex® design and why we feel so confident about this design Stranding in bundles tried and tested expensively and efficiently millions of times since 1989 Stranding in bundles eliminates these problems by means of its very sophisticated. this is done around a strain relief element. cable shields must fulfil two tasks: ● Protecting the cables from external interferences ● Shielding any interferences before transmitting them to the outside Both tasks are equally important because faulty signals can cause considerable consequential damage in the system itself as well as in any external systems. But something that functions quite well for the fixed installation of cables is often quite insufficient in the case of moving cables. missing center. An externally detectable screw-like deformation of the entire cable due to broken copper wires as the result of subjecting the individual cores to mechanical overload/ tensile load during the bending process. the answer is to be found in the internal structure of the cable itself: Is the shielding designed for the movements of the cable? Although it may be very easy to shield a fixed cable. the litz wires are stranded with a special pitch length first and then the resulting cores are stranded into single core bundles. Other causes include loose braids over foils without supporting effects or very open coverings. it is much more difficult to guarantee the permanent shielding of a moving cable.qxd 14. Insulation damage Short circuits due to damage to the insulation above the conductor. all cores change the inner radius and the outer radius of the bent cable several times at identical spacing distances. shield and jacket and may fall Electromagnetic interferences inside or outside an electric cable.08. Jacket abrasion The jacket is rubbed off down to the stranding or down to the total shield. For large cross sections... How can these kinds of problems arise in the first place? Once again. (see picture 2) Due to this multiple stranding of the cores.2006 20:37 Uhr Seite 15 lasts or your money back! . Shielding losses/ EMC problems In the case of so-called "chain-suitable" cables. the cause is shield wire breakage due to mechanical overload with incorrect shield braid angles. 15 . The next step is the renewed stranding of this core bundle around a tension-proof center – a genuine center cord. the causes are incorrect litz wires and/or incorrect stranding pitch directions and lengths. the stranding bond of an intermediate layer is wrapped up with foils or fleeces. Pulling and compressing forces balance one another around the high-tensile center cord that gives the stranded structure its necessary inner stability. Single-wire breakage of the conductor or the shield braid result in perforation of the insulation. the causes are incorrect selection of materials and/or unfavorable extrusion processes resulting in detrimental surface properties so that abrasion is an unavoidable effect. Here. the causes are unfavorable superstructure properties (stranding in layers. Furthermore. for example. In most cases. and this is something that makes the trouble-shooting procedure extremely difficult. The cause can be material fatigue under constant bending stress or material abrasion within the stranded structure.000 to-and-fro cycles with a bending factor of 10 x d Dictionary of defects Core rupture Failure of electric conductivity due to broken copper wires as a result of subjecting the individual cores to mechanical overload/ tensile load under constant bending stress. loose jackets extruded to the form of a "tube") and subjecting the cables to high bending stress. Corkscrew bending stress (see picture 3). In most cases. In most cases. The cause can be the incorrect selection of materials with respect to the oils or other chemical substances being used. the stranding remains stable even under maximum Picture 4: Shielded "chain-suitable" control cable after only 400. Jacket swelling/ jacket breakage Jacket becomes soft and deformed or breaks until the stranding/shield can be seen.GB-Chainflex 08-06. multiply stranded internal structure. 2006 9:39 Uhr Seite 16 ® Chainflex . To prevent this problem. The type of shield is therefore an important point that is not even mentioned in some catalogues. the igus® customer can select among 7 acket materials to adapt his Energy Chain® cables to suit the conditions of the respective environment. the shield is then usually unsuitable for use in moved flexible energy supply systems! This is a problem that igus® has now solved with its direct approach: ● The shield braiding angle determined in long-term tests efficiently neutralizes the tensile forces and is therefore highly suitable for Energy Chains®.08. worn and swollen jackets are a serious quality defect. The tricks and ingenious features of. jacket problems strike the eye immediately. Jacket abrasion/ jacket breakage Whereas defects in the internal structure are hardly detectable on the outside. If an unfavorable braiding angle is to be added.. a useful tip: If. apart under stress. In its up to approx. an important parameter is the braiding angle. a gusset-filled extruded inner jacket over the stranded structure is therefore used. the shield cannot wander uncontrolled. the metallic shield then rubs on the insulation of the cores – short circuits are then to be expected. This is why broken. a tensile load of the shield wires in the outer radius of the cable must usually be taken into account.000 to-and-fro cycles with a bending factor of 7. there are many things that can be done correctly – or incorrectly. the tensile load increases even further and shield wire breakage is the result.142) after only 900. 16 ..8 x d ● Due to the stable inner jacket. But the production of the shield itself is very time-consuming and cost-intensive and may have been the reason for the use of open braid shields or even simple wire wrappings. round base for a very tight-fitting shield.. Here. 90% optically covered cables. the shield can be easily pushed back over the jacket. In the case of "chain-suitable" cables.qxd 15.GB-Chainflex 08-06.. after the insulation has been stripped off. In virtually all shielded Chainflex® cables. igus® eliminates these weak points by means of an optimized internal structure. Here. 70% linearly and approx. The jacket is the first protection for the complicated internal structure. ● It serves as a firm. This "second jacket" fulfils two tasks: ● It holds the stranded structure together and guides the individual cores as in a channel. The consequences range from reduced shielding effects right up to short circuits whenever the sharp wire ends penetrate through the fleeces or foils into the cores. Consequently. The disadvantages are quite obvious: Open shields only possess a limited shielding effect in their moved state – motion and expansion reduce this effect even further. Jacket breakage at (36x0. Shield wire breakage – and how this can be prevented And even during the production of the shield. ● The shield itself has a torsion protection effect on the stranded structure. However. are completely filled with jacket material by the high extrusion pressure. these conductors tend toward extreme formation of kinks. with a genuine center cord (and not. This measure ensures that the stranded structure is efficiently guided in longitudinal direction. Core insulation The insulation materials must be made so that they do not stick to one another within the cable. with fillers or dummy cores consisting of waste materials).08. due to the insulating materials being used.. Long-term series of tests provided the result of a shielded combination of single-wire diameter. The stranded structure can fall apart.2006 20:37 Uhr Seite 17 lasts or your money back! . a channel. These measures will then efficiently protect the stranded structure situated above and prevent the stranding from wandering into the middle of the cable. the method of stranding in bundles should be applied. the stranded structure cannot fall apart or wander off. 7. But these outer jackets must have one thing in common: A jacket material must be highly abrasion-resistant but not be allowed to stick to anything.the Chainflex® design and why we feel so confident about this design Gusset-filled extruded jacket Here. Strain-relieving center Clear space is created in the center of a cable according to the number of cores and the cross section of each cable. Moreover. This center should be filled. the maximum flexibility has proved to be the best solution. 17 .. The quality bundles of igus® Chainflex® cables Therefore. The jacket also provides a supporting function for the stranding. A tight total braid shield also has a torsion protection effect on the stranded structure. Starting from a quantity of 12 cores. the jackets are usually produced extruded to the form of a tube and therefore do not provide the stranded structure with the necessary support for constant bending processes.GB-Chainflex 08-06. which are created between the cores during the stranding process. Shielding The total shield should be made tight using an optimized shield braiding angle over an extruded inner jacket. In any case. 4. fillers or accessory fillers. only the highestquality. It must be flexible but also provide a supporting function. the jacket material is injected between the core stranding powdered with talc and ensures that the stranded structure does not open up and also makes sure that the cores are guided as in ● ● ● ● ● ● Strain-relieving center Stranding in bundles Gusset-filled extruded inner jacket in shielded cables Enclosed shield braid Optimized shield braiding angle Gusset-filled extruded jacket 7 basic rules for a good cable 1. Here. 3. Although very flexible conductors can be made using very thin individual wires. Inner jacket A gusset-filled extruded inner jacket must be used instead of inexpensive fleeces. 6. Accordingly. the jacket material creates a channel-like guide which allows the cores to carry out a defined longitudinal movement. igus® is the first manufacturer of Energy Chain Systems® to offer the so-called the "gusset-filled extruded" jacket. The special characteristic of this type of production is that the intermediate spaces. high-pressure-extruded PVC or TPE materials that have proved their tested reliability in millions of core kilometers are then used in Energy Chain® applications. In the case of the so-called "chain-suitable" cables. Litz wire structure With respect to the selection of litz wires. and from oil-resistant to cost-optimized. As a result. as far as possible. however. tension-proof center with an optimized short pitch length. as frequently the case. not only the material is an important factor but also the production process. 5. Loose open braids or wrapped stranding reduce the EMC protection considerably and can fail very quickly due to shield wire breakage. Outer jacket The material-optimized outer jacket can fulfil many different requirements: From UV-resistant to low-temperature-flexible. the insulation is also required to support the stranded individual wires of the conductor. 2. Furthermore.qxd 14. Stranding The stranded structure must be stranded around a stable. the jacket should also be extruded under pressure (gusset-filled). this stranded structure should still be defined in mobile form within the stranding. pitch length and pitch direction as the best bending-resistant solution. shielded Stranded elements with optimized pitch length and pitch direction Gusset-filled extruded inner jacket supports stranding Center element for high tensile stresses Pair braid shield Total shield with optimized braiding angle (covering approx. unshielded Individual bundles with optimized pitch length and pitch direction Single-wire diameter optimized for Energy Chains® Center element for high tensile stresses Highly abrasion-resistant.2006 20:37 Uhr Seite 18 Sectional views through Detailed structure of igus® control.GB-Chainflex 08-06.08. 70% linear. 90% optical) Gusset-filled extruded inner jacket supports stranding Center element for high tensile stresses Tension-proof center element in individual bundles Pressure extruded jacket Chainflex® data/ sensor cable. servo and motor Chainflex® control cable. gusset-filled extruded jacket Chainflex® control cable. shielded Total shield with optimized braiding angle (covering approx. approx. data.qxd 14. approx. 90% optical) Pressure extruded jacket 18 . 70% linear. approx. approx. 70% linear. 90% optical) Optimized single-wire diameter Center element for high tensile stresses Gusset-filled extruded inner jacket Stranding with optimized pitch length and pitch direction Pair braid shield over optimized stranded core pair Highly abrasion-resistant pressure extruded jacket Chainflex® motor cable.2006 20:37 Uhr Seite 19 ® the igus cable types cables starting from the high-class category Chainflex® FOC gradient fiber cable Supporting braid made of glass-yarn-stranded FRP rods Gel-filled fiber sheath FOC fibers Highly abrasion-resistant TPE jacket Integrated torsion protection Chainflex® servo cable.qxd 14. shielded Total shield with optimized braiding angle (covering approx.h GB-Chainflex 08-06. 90% optical) Gusset-filled extruded inner jacket Center element for high tensile stresses Optimized single-wire diameter Stranding with optimized pitch length and pitch direction Highly abrasion-resistant pressure extruded jacket 19 . shielded Total shield with optimized braiding angle (covering approx. 70% linear.08. ® Partial view of igus® experimental laboratory – testing. testing.2006 20:37 Uhr Seite 20 Chainflex are the special cables for Energy ® Chain Systems – tested.GB-Chainflex 08-06. tested and tested. testing of Chainflex® cables 20 .qxd 14.08. tested. At the present time. reliable information on the actual service life and is also the basis of new product developments at the company. VDE. A B C D E igus® * deliverability ex warehouse.2 0 A B C D E igus® * As a manufacturer of Energy Chains® and special Energy Chain® cables. storage capacity and applies to each one of our 600 cable types which you can order without any minimum quantity purcha- (x 1000) Testing of a Chainflex® CF5: 25 x 1 in "short" and "long" distances of travel compared with other cables.3 x d bending radius number of double strokes 5000 ses or surcharges. After all. This extensive. Interbus and Profibus are a necessary requirement today. but also for readymade systems. there are more than 35 test setups with their test results being summarized in databases.qxd 14. That’s the igus® mission. igus® uses the possibility of testing many different types of chains and cables on a practice-oriented basis. Advantages of our cables: successful tests. 75 presence in more than 50 countries around the world and 0 ■ "Short Travel" ■ "Long Travel" * Cables OK. money.08. Which further advantages can be included is something that depends on your specific conditions of use. current data pool provides precise. however. No contradiction: Good cables cost less. test abandoned. 5000 (x 1000) Testing of a Chainflex® CF5: 7 x 1 in "short" and "long" distances of travel compared with other cables. This saves time.GB-Chainflex 08-06. are. The test data for Energy Chains® and cables.2006 20:37 Uhr Seite 21 Purpose of every Chainflex cable ® More sensitive applications with high clock cycle numbers. especially in the field of energy management. CF5 with 4. 21 .3 x d bending radius number of double strokes 2877 2000 1774 Quick availability throughout the world is a significant purchase 500 180 criterion. test abandoned. velocities and accelerations as well as sophisticated environmental conditions call for. 1000 ■ "Short Travel" igus tested ® 500 ■ "Long Travel" 128 * Cables OK. At the company-own technical training center in Cologne. tried-and-tested systems that are functionally efficient for a long period of time. CSA. CF5 with 4. 3. EMC safety and the fulfillment of standards and directives such as UL. described in such detailed form that igus ® confirms a functional guarantee for its Energy Chain Systems®. your automation system is supposed to function correctly non-stop and worldwide even on a low-cost basis. numerous series of tests are carried out on a parallel basis under the most difficult conditions. 100. the shield is usually separated from the composite core structure.08. This can be achieved with an internal jacket or a fleece taping which is wrapped around the composite core structure.10. tested! Servo cable structure Conductor core insulation sheath made of TPE fleece polyester foil ●●● ●●●● ●●●● ●●●● ●●●● ●● ●●● ●●●● ●●●● ●●●● ●●●● ●● aluminum-coated polyester foil ●●● ●●●● ●●●● ●●●● ●●●● ●● ●●● ●●●● ●●●● ●●●● ●●●● ●● shield center filler Inner jacket made of TPE-E external jacket made of TPE-E Sample B with fleece and filler experimental production 4x10+(2x1.D .qxd 14.2006 20:37 Uhr Seite 22 Example 1: tested. On the one hand. 22 Sample A with internal jacket igus® Chainflex® CF27. on the other hand.0) C The purpose of the test is to determine the advantages of the more expensive internal jacket in shielded servo cables versus the less expensive fleece taping with fillers.02. the fleece tape can be put on between the twisting point and the reeling-up device during the twisting process and therefore does not require an own work operation.GB-Chainflex 08-06. the friction of the core insulation sheath against the braided shield structure is prevented due to the separation of the cores and shield.01. In the case of flexible shielded cables. The internal jacket is more sophisticated and is therefore more expensive to produce. In contrast to this method. Following the twisting process. the composite core structure must run through the extruder in which the internal jacket is then put on. this is done in order to achieve a rounder braid form and. tested. the result therefore justifies the extra expenditure of the cable with the gusset-filled internal jacket. cable B requires fillers in the gussets. the internal jacket fills up the gussets and a round braid structure is created as a result.02.100.02.0 mm2) der igus® GmbH Sample B: experimental (4x10 mm2 + (2x1. Despite the extremely low bending factor of 4. hold the cores in a defined position. the fillers also consist of filbrated polyethylene. Cable A is equipped with an internal jacket and cable B with a fleece taping and fillers.000 double strokes.000 500.000.000 0 Sample B Sample A Sample A: CF27. In the case of a cable.02.000 1.GB-Chainflex 08-06.0 mm2) Both cables are provided with identical nominal cross sections and insulation materials.10.2006 20:37 Uhr Seite 23 Comparison between the igus® solution with the gusset-filled internal jacket and the fleece version with fillers Here.000 145.000.D (4x10 mm2 + (2x1. Number of double strokes Assessment 5. in the case of cable A. which is made of TPE.000 250. Like the core.D) even after 5 million double strokes.01.76. a core has detached itself from the composite braid structure and has been shifted in the inner bending radius with respect to the center and on the outer bending radius with respect to the jacket.D Sample B: experimental production 23 .000 50.000 5.000. Whereas.01. The experimental production (sample B) already shows the formation of a corkscrew after 145.000 4. with its fillers and fleece taping succumbs to a corkscrew formation already after 145.000. shielded pair of control cores. which consists of cordage.000 100. the cores of cable B are able to move about uncontrolled. the so-called corkscrew refers to a wave-shaped deformation like the one that can be seen in the following picture on sample B. on the other hand. the servo cables are highly flexible motor connection cables with a complete copper shield and an integrated. Sample A: CF27.08.01. They are easy to compress and are therefore hardly capable of taking over any supporting effects.100.000.000. During the bending process.10.10. This results in corkscrew-type deformations that repeat themselves periodically with the pitch length. Sample B. Whereas the internal jacket.000 2. Accordingly. and the cable A center.000 750.100.000 3.qxd 14.000 double strokes. no signs of wear can be detected in sample A (CF27. This cable type was selected due to the fact that here the problematic case of an outof-round braid form due to the different core cross sections is a significant factor and that the various bending behaviors of the production methods are therefore emphasized. In the case of the CF14.2006 20:37 Uhr Seite 24 Example 2: tested.02. The use of the cables in Energy Chains® subjects these materials to additional stress and results in long-lasting alterations of the electrical properties.25 mm2.02. A CF 14.CAT5 cable.02. The conductor consists of bare copper wires and is surrounded by an insulation sheath consisting of foamed PE.04.02.04. four pairs of cores are stranded with one another.08. the cable must also be able to meet the electrical requirements of the IEC 61156-6 standard. The following items were inspected: Characteristic wave impedance of single pairs Single-pair attenuation Return loss of single pairs Near-end crosstalk attenuation of single pairs versus one another The test is to be carried out in order to determine whether the limit values of the IEC standard are complied with by the cable after being subjected to bending stress.qxd 14. Even when subjected to an application of stress with the minimum bending radius. with each core pair possessing a nominal cross section of 0. tested! Technical Data Properties CAT5 Alteration of the electrical transmission properties of a CAT5 cable when subjected to an application of stress with the minimum bending radius High transmission rates of up to 100 Mbit/s place high demands on the cable structure and its materials.CAT5 cable was selected as a cable to be inspected for high transmission rates. tested.GB-Chainflex 08-06. 24 . 767 double strokes according to 1.561. For the cable being inspected.269 double strokes according to 686.5 million double strokes. which corresponds to the category 5e. Test result The attenuation.2006 20:38 Uhr Seite 25 MHz 0 10 20 30 40 50 60 70 80 90 100 0 -5 -10 -15 -20 -25 max. transmission frequencies of up to 100 MHz are planned to be used. even after more than 1.qxd 14. as a measure of the reduction of the transmitted electrical energy of a signal on the cable.281 double strokes -35 dB/100 m Attenuation The maximum values of the individual attenuation for each pair of cores are specified for the corresponding nominal characteristic wave impedance in dB/100m in the DIN IEC 61156-6 standard. the cables are subdivided into several categories according to the transmission frequency planned to be used.08. The characteristic electrical transmission quantities such as characteristic wave impedance. remains. the electrical values of the IEC standard are complied with for a cable of the category 5. norm value new condition -30 according to 332.GB-Chainflex 08-06. 25 . despite applications of high mechanical stress. return loss and near-end crosstalk are fulfilled so that. below the specified limit value while being subjected to the application of stress of the minimum bending radius. Accordingly. The actual service life achieved deviates from that indicated in the catalogue by a factor of ten.0 million cycles. This enabled the transmission rate to be determined with the help of a diagnosis program.2006 20:38 Uhr Seite 26 Example 3: tested. test method H. particularly over long lengths of travel and long transmission distances. Differences in service life At the beginning of 2002. In a PC at the fixed end of the test chain there was a profibus master insert card.double strokes when it comes to the service life of cables used in applications involving movement.25 mm2)C Guaranteed lifetime Min. A connection to a profibus slave was located on the moving end. tested. since the roller testing stand cannot provide any conclusive results and there is no VDE test for special cables in energy chains.0 mm 8. Catalogues claim ten million . it has accomplished more than 14. which commenced at the beginning of 2002 and is still in progress today. The parameters required for the test were selected on the basis of data contained in the competitor’s catalogue: Catalogue details Test item “A” Twin-core profibus cable Test item “B” igus® Chainflex® CFBUS.000) resulted in the total failure of test item “A“. is still undergoing testing without any faulty data transmissions. . The aim was to examine any differences in the service life of igus’ CFBUS. is not helpful when it comes to determining the service life of a cable in energy chains. tested! “Millions of double strokes” in an energy chain Profibus cables in permanentlymoving industrial use For users. a test to determine the service life of profibus cables in a real application was commissioned in igus’ test laboratory.001. it is hard to get an overview of the cable market. In order to be able to carry out non-destructive testing and hence achieve a large number of bending cycles in a short period of time. The fundamental test.GB-Chainflex 08-06. or how realistic tests carried out actually were (for example length of travel. Picture: Sliding application as the basis of the test structure 26 On the other hand test item “B“. Competition between cable suppliers is intensifying and manufacturers are outshining one another in their promises to “guarantee service life for cables used in energy chains”. Any data packets which might have been transmitted incorrectly could be indicated. a genuine profibus transmission path was erected.0 million cycles. The highest-possible transmission rate of 12 megabits/s was set. one must ask how testing was done.0 Mio. which. test radii.08.5 mm Stand 2002 Stand 2002 Test parameters according to catalogue data of the competition A gliding application was chosen as a suitable test structure since profibus cable systems are usually used here because of their data integrity. the CFBUS. So far.qxd 14. Part 603. Even information stating that cables are tested in accordance with VDE (Association of German electrical engineers) 0472.) in order to be able to provide such a guarantee.001 Chainflex® cable and another market leading profibus cable. showed that only a relatively low number of cycles (420. On taking a closer look at figures claimed. Zyklen To be determined in a test Bending radius > = 60 mm 85 mm Diameter Catalogue details 8. should have functioned safely for at least 4. etc. 4.001 Cross section (2 x AWG24)C (2 x 0.or even as many as 50 million . according to the competitor’s catalogue. which mechanically relieves the bus pair.001) is on the one hand characterized by a mechanically superior. gapfilling sheathing. Position of the broken element jacket Position of the broken core insulation Fig. The conductor insulation of the bus comprised of a foam material for all the test items. complete with UL and CSA approval and DESINA compliance.2006 20:38 Uhr Seite 27 Structure and materials The main reason for the major differences in service life is the differing structural parameters of test item “A“ and test item “B“ (CFBUS. The element sheathing must be highly elastic.001).: a = 7.qxd 14. extruded TPE inner jacket. in order to protect the bus pair against mechanical influences during the bending procedure.5 m/s2 Radius. approx. The extremely short pitch of the core strands and special cable also ensure that no great tensile or compression force has an effect on a long length of core.001.001) is on the one hand characterized by a mechanically superior. test item “B“ (igus®) was provided with a mechanically superior. was its weakness under reverse stresses. fixes the cores in a defined position and bends. The forces which affect the bus pair should be absorbed by the element sheathing in order to alleviate the mechanical stress of the conductor insulation. approx. Tensile and compression forces which occur mainly influence those parts of the cable core in which there is a break in the element sheathing. fixes the cores in a defined position and bends.GB-Chainflex 08-06. flameretardant TPE outer jacket is extruded onto the fully braided shield with an adjusted twisted angle in order to provide the cable with additional stability. A disadvantage of this material. Test item “B” which mechanically relieves the bus pair. 27 .08. The bus parameters required are fulfilled by means of a choice of coordinated insulating materials and production procedures. UL and CSA approval Chainflex® CFBUS cables are now also available for all standard field bus systems. the new standard field bus cables of the CFBUS series are now available ex stock.0 m Speed. A mechanically inferior element sheathing made of inexpensive filling material only serves to make the bus pair round. gusset-filled Test parameters Distance of travel: S = 5. just like frequently used fillers or banding. without any cutting costs or extra charges for small quantities. gusset-filled TPE element jacket. 3: A mechanically low-quality element jacket can’t protect the bus pair against the high mechanical loads inside the Energy Chain®. It is not able to protect the buses from the high degree of mechanical stress present in the chain.5 m/s Acceleration. extruded TPE inner. as well as the different materials used for producing the cables. The sheathing of test item ”B“ (CFBUS. however. As with all Chainflex® cables. The bus elements braided with a particularly short strand pitch are protected by means of a gap-filling. approx: V = 3. The electrical assets of this material ensured better transmission properties were achieved. or element. Highly-elastic element sheathing For this reason. The sheathing of test item ”B“ (CFBUS. TPE element jacket. The highly abrasion-resistant.: 55 mm Number of double strokes Test item “A” CFBUS. 5 m/s2 Radius. Distance of travel: S = 0. the question for a suitable cable for very high stroke numbers has come up frequently in the past.qxd 14. tested. short distance of travel At bending radiuses of less than 5xd.: a = 0.8 m Speed.08. Test set-up: Horizontal. approx.: 18 mm Test parameters Be nd ing rad ius = 4x d Many series of tests with a variety of conductor superstructures and materials were performed in order to find out how cables must be manufactured in order to be able to endure several millions of bending operations in EChains®. approx.: V = 1.GB-Chainflex 08-06. copper quickly reaches its physical limits. even at bending radiuses of less than 4xd. approx.5 m/s Acceleration. tested! CF98 with 4xd! For users of very small energy supply chains with mostly very narrow bending radiuses. which necessitated the search for suitable substitute conductor materials or for fundamentally different conductor superstructures. 28 .2006 20:38 Uhr Seite 28 Example 4: tested. although the service life differences to be expected between the CF98 versus the CF9 speak for themselves and increase by a multiple factor in comparison with other so-called chain-suitable cables. test item B was manufactured completely identical to test item A except for the conductor material.qxd 14.2xd Conductivity of alloys However.14 2.5xd = 18 7x0. the igus® cable offers an increased degree of operational safety and efficiency.14 3.450. provided the following results: Number of double strokes Test item A 31.GB-Chainflex 08-06.000 Test item B 450.2006 20:38 Uhr Seite 29 Test 1: Inspection of four different cable designs Test 2: Test item A – conductor with special conductor alloy Test item B – conductor same as test item A.5xd Testradius Test item A 4.20 5.20 5. the outstanding mechanical properties of this alloy have to do with a reduced conductivity versus copper. 1.267.1xd = 18 7x0. As in the case of the CF9 series.1xd Test item B 3. Areas of application are available in the semiconductor and component parts industry.350.268.6xd = 18 2x0.000 Cross d [mm] section Testradius 7x0.000 Test item C 638. The conductor diameter of the alloyed conductor increases slightly compared to the conductor diameter of a copper conductor. Test item B. which can be compensated by means of slightly increased cross-sections. 29 .9 6. but in copper Test item C – conductor in braided structure Test item D – conductor in stranded construction This long-term inspection.25 7.2xd = 18 7x0.2xd = 18 Number of double strokes Test item D 2.6xd Test item B 6.6 3. Especially in areas of application that only possess minimum construction space but also demand a large number of strokes. only achieved approx. in the automation sector as well as in the automotive and bank sector.3 2.9 4. whereby different core numbers and cross-sections were selected in comparison with test 1: Test item A – conductor with special conductor alloy Test item B – conductor in copper In this case. which was carried out over a period of 2 years.000 Test item D 2. This means that the cross-sections mentioned in the catalog meet the electrically defined cross-sections defined using the conductivity value.4 million double strokes before complete destruction of the conductor was determined. This test also demonstrates that the alloy concept clearly surpasses the life of the copper conductor by more than 19 times and achieves these extraordinary results in the mechanically critical area of very small cross-sections! Number of double strokes Test item A 28.5xd Cross d [mm] section Testradius 2x0.000 Number of double strokes Testradius Test item A 3.8 3.000 Test item B 1.2xd Test item C 2. the oil resistance and the UV resistance as well as the absence of any PVC and halogen compounds.5xd = 18 Two different cable designs were tested.25 7.08. further characteristics of the Chainflex® CF98 include the highly abrasion-resistant.3 2. New possibilities of application can also be found in automatic doors for motor vehicles and trains as well as in automatic food and selfservice machines and in the packaging industry. however. gusset-filled extruded TPE outer jacket. This compromise results in a 10% greater external diameter for the CF98 series versus a comparable CF9 type. The test showed that not a single case of wire breakage could be detected for test item A even after 28 million double strokes. The application as flexible link lines particularly in Energy supply chains places high demands on plastic fiber-optic cables.08. attenuation. determines the maximum possible length of a transmission path. for example. is also strongly dependent on the wavelength of the light used. The fixing of the lines at the ends of the energy chain using cable clamps leads to permanent transverse loads. Attenuation under tensile load depends to a great extent of course on the composition of the line. Part 223. For this reason it is of great interest to the user to know whether and to what extent increases in attenuation are to be expected for his particular application so that these can be taken into account in the compilation of his own attenuation budget. further mechanical stresses that can occur during installation or operation must be taken into account. The most important characteristic values of a fiber-optic cable are dispersion and attenuation. The industrial application of igus Chainflex®-lines with plastic fiber-optic cables in supply chains for example is therefore unproblematic with regard to changes in dispersion. Thus. For this reason all the investigations were carried out with a wavelength of 666nm. The attenuation of a plastic fiber. relatively large tensile forces can occur when integrating the line into an Energy chain. which is typical for operation in an Energy chain. cut-off frequency or maximum bit rate. increases in attenuation are relatively low. Lines with integrated copper conductors or strain relief elements do not reveal a noticeable increase in attenuation until very much greater tensile forces are applied than is the case with pure fiber-optic cables. Depending on the output of the transmitter and the sensitivity of the receiver the operator has a certain "attenuation budget" available for the complete transmission path including all junction and transition regions.2006 20:38 Uhr Seite 30 Example 5: tested! Dispersion and attenuation Plastic fiber-optic cables in Energy Chains® Plastic fiber-optic cables have been introduced for data transmission in industrial applications due to their excellent interference-proof properties against electro-magnetic fields and further advantages such as the possibility of reducing dimensions and weights. In addition to continuous bending stress. Dispersion determines important transmission properties such as bandwidth. This attenuation budget (typical value approx. Significant changes in dispersion could not be ascertained in any of the investigations carried out. In plastic fiber-optic cables this is essentially caused by the mode dispersion.qxd 14. 20dB) must not be exceeded if a secure transmission of the data is to be guaranteed. 30 . Since the cable clamps only exercise pressure in an area covering a few centimetres. Dispersion is the term used to describe the scattering of the travel time of the signal in the fiber-optic cable. which arises from the different travel times of individual light beams. The test of the behaviour under transverse load is carried out following DIN VDE 0472.GB-Chainflex 08-06. The second important characteristic property. like that of the glass fiber. GB-Chainflex 08-06.17dB at maximum tensile force and disappeared completely after the tensile load was released. transverse or bending stresses in Energy Chains®. as is the case in applications with Energy Chains®.qxd 14.15 0. then further influencing factors such as material fatigue. The investigations revealed that Chainflex® fiber-optic cables are not influenced in their function by mechanical loads such as tensile. and their influence on attenuation can only be investigated in extensive practical tests such as those carried out by igus®. The increase in attenuation was 0.000 0 100 200 300 Force F in N The tensile forces required to integrate fiber-optic cables in Energy Chains® are usually much lower than 250N. Bibliography: [1] Plastic fiber-optic cables for flexible Energy supply systems: Bernfried Späth. shown in part here. Frank Blase 31 .00 3.08. In the case of plastic fiber-optic cables that are bent very often. Thus no effect on attenuation should be expected. The excellent test results.10 0.00 0 0 10 20 30 Number of cycle's n x 100. micro-cracks right through to complete fiber fracture must be feared.00 4. as investigations of fiber-optic cables from other manufacturers showed. A in dB Course of the increase in attenuation as a function of the tensile force 0.00 0.2006 20:38 Uhr Seite 31 Figure 1 represents test results for a Chainflex®-line with 6 fiber-optic cables.05 6.00 2. Therefore they are perfectly suitable for use in the sometimes rough industrial environments for the interference-proof transfer of information between drive and control elements of machines. Figure 2: Course of the increase in attenuation as a function of the number of cycles. of the Chainflex® -lines must not be taken for granted.20 A in dB Increase in attenuation as a function of the number n of travel movements 0. The length of the test sample is 1m and the maximum tensile load 250N. dulling of the materials.00 5.00 1. some of which even failed with complete breaks in the fibers. Extensive database Today. we have recourse to an extensive database with detailed information on the service life of our Chainflex® cables which makes it possible for us to give you the information you need for your application. jacket wear and breakage of the shields were substantial reasons for these failures. Our Chainflex® product range was then created from this situation of emergency.qxd 14. testing. none of the single wires must be broken. Selection of test results from the igus®-own technical training center in Cologne for the year 2000. Newly developed types undergo considerably longer reverse bending processes in Energy Chains® before a new Chainflex® series is released. we have been working on the development of electrical cables. we had only one choice: Testing. especially. this cable must be completely intact and. many of our customers lost their faith in the solution with energy supply systems because the cables being used frequently failed. We guarantee the quality requirement specified for our own products based on the production-process-accompanying sample tests that are carried out with at least 1 million reverse bending processes. Back then. we have since been making use of a firm principle: We almost always test our cables with a bending radius that is 30-50% less than the bending radius we mention in our catalog.08. testing.2006 20:38 Uhr Seite 32 Example 6: tested! Selection from test results Since 1989. Accordingly. testing.GB-Chainflex 08-06. testing. "corkscrews". During the subsequent inspection of the cable. 32 . And due to the fact that we knew very little about cables at that time. Core breakage. This frequency converter with pulse width modulation becomes the generator of new spectral shares never existing previously in the primary or secondary networks. error-free data transmission is possible if a shielded Chainflex® cable is used and this shield is grounded on both sides. this is due to a increase in the electromagnetic interference fields in the long-distance range caused in particular by modern telecommunications and communication technology as well as in the local range caused by energy technology. was therefore connected via an unshielded heavy-current cable (Chainflex® CF30) to a frequency converter.qxd 14. An asynchronous motor. Here. in turn.2006 20:38 Uhr Seite 33 Example 7: tested! EMC tests The "electromagnetic compatibility" of Chainflex® cables The subject of "electromagnetic compatibility (EMC)" is becoming increasingly important. are conducted on a parallel basis over a certain distance. the pairs of which are provided with a copper shield. In addition. tests were carried out in accordance with the existing standards on electromagnetic compatibility. too. In the case of the selected test conditions. feindrähtiger stranded conductor Litzenleiter Mit Druckextrudet extrudierter Pressure element jacket Elementmantel Extrem Highly flexible braided copper hochbiegefester shield Geflecht-Kupferschirm Zugfestes Center element for high tensile stresses Kernelement Je 2 Adern in 2 conductors each stranded in besonders kurzer especially short pitch Schlaglänge verseilt Zwickelfüllend Gusset-filled. A heavycurrent cable with interference acts as a producer of an electromagnetic interference field which. extrudierte. pressure extruded extrudiert Hochbiegefestes Highly flexible steel wire braid Stahldrahtgeflecht Premium Line Mit Druck Pressure extruded. even when the energy cables and signal cable touch one another over a longer distance. it was determined that. Interference over a broad frequency range can therefore be effectively prevented as a result. for example. normally a signal cable. the shielded Chainflex® cables have proved their reliability. CF12 TPE 10 x d Besonders biegeEspecially bendingresistant fine-wire fester. the requirements for data transmission are also increasing. as is frequently the case in energy-conducting chains. Already several years ago. They were not introduced specifically for cables. during the interruption of inductive loads or during the bouncing of relay contacts. application-oriented test program.GB-Chainflex 08-06. This can be especially problematic for the coupling between cables which. halogen-free halogenfreie TPE blend TPE-Mischung On the other hand. Chainflex® cables were also kept available for digital signal transmission in Energy Chains®. For one thing. Such processes occur. fast transient interference signals are generated in pulse groups that simulate switching processes in particular. On a parallel basis with this heavy-current. 86 33 . The capacitive as well as the inductive coupling was also tested.08. The signals are becoming more susceptible to interference and the electromagnetic environmental influencing factors more diverse. This cable possesses twisted-pair cores. Here. tests with the "burst generator" were carried out. as well as a total shield made of a steel braid in addition. Even the Chainflex® cables with conventional copper conductors were tested with respect to their electromagnetic compatibility in an extensive. and then causes cableconducted interference there. e. In particular.g. we therefore introduced electrical cables with fiber-optic cables made of glass that are also capable of being subjected to the mechanical stress in Energy Chains®. These standards provide a general basis for determining the operating behavior of electrical devices that are repeatedly exposed to electrical interference. Especially good results can be achieved here by the Chainflex® CF12 cable which was specifically designed according to the EMC aspect. acts upon another cable. mechanical and chemical parameters and environmental questions. of course. bending radius and speed. If other cable types could achieve better results on the basis of the parameters entered. Experienced users will only need about one and a half minutes to assemble the cable they need via the Internet. This means that instead of a list in a table. Under www.2006 20:38 Uhr Seite 34 Configure and order cables online igus® provides electronic support Rectangular connectors. igus® offers all its connector types in a convenient menu. Individual pin assignment Once the cable type has been found.de Track your order in real time with igus® i-net. Filter the optimum cable out and order online Using the QuickCable product finder. including reason test. available online under www. Direct cable selection is also possible. Sub D connectors. the pin assignment can be viewed as an image on one page.de/quickpin. Cable selection is via a choice of parameters: electrical.igus. depending on the user's requirements. The contacts can be assigned logically per mouse click.GB-Chainflex 08-06. shields. this will be noted. the new QuickPin configurator is the next step. cross® ● ● sections. log in and you can then track your job status via webcam. the pole images are then represented by symbols. igus & ® Chainflex® cable library for eplan ● The article data of all Chainflex cables are now downloadable in eplan standard! ● Completely created cable type file. The program checks the logical plausibility of the parameters entered. Simply apply for your password.igus. The result is given in the number of double strokes to be expected. users can first search for the optimum technical solution and then make an online inquiry or place an order. dynamic.de/quickcable. The pin or wire contact assignment is flexible. The comwponents selected and all available ex-stock can then be placed in a virtual shopping basket and delivered by igus® without delay. fax or e-mail 34 . Cable article file in eplan format for piece lists or order lists Fully compatible with eplan 5 i-net customer information system available at www. round connectors – you can now select cables yourself from your workplace or home PC.qxd 14. You can also use the igus® i-net carrier tracking system to track your ordered merchandise from the igus® shipping process right up to your front door. including information on color codes.igus. etc.08. ● Webcams ● More precise order data including an overview of target-actual deadlines ● Selection whether you prefer order confirmation or invoice by letter. Calculate service life online Calculate service life online – depending on the parameters travel. Bus-type-certified.05.02. All terms and conditions mentioned on the Web are special net prices corresponding to the quantities and lengths being offered and are exclusively addressed to persons engaged in a business or trade. UV-resistant PVC-highly flexible Energy Chain® Servo cable. All offers come from our tried and tested product range of standard cables and are valid as long as supplies last.04** Motor cable Unshielded.12** Control Cable CF11.08.GB-Chainflex 08-06.77€ **Stand 13/08/2006 www.02. by fax or by telephone. oil-resistant. oil-proof in accordance with VDE PVC highly flexible Energy Chain® motor cable. we offer a constantly updated range of Chainflex® special products that you can order online. PVC-free/halogen-free.64€ 4.de 35 .2006 20:39 Uhr Seite 35 Good and cheap! Remaining stock available under: You will find a large selection of Chainflex® cables available at very attractive prices on the Internet.06.qxd 14. oil-proof in accordance with VDE specifications.58€ 4.100. flame-retardant. highly flexible PVC control cable for Energy Chains®.07.15.02** Bus cable CF21. Please call us or send us an e-mail: Phone +49-22 03/96 49-278 Fax +49-22 03/96 98-278
[email protected]€ 4. flame-retardant TPE Energy Chain® special bus cable for heavy-duty use. At www.de. oil-proof in accordance with VDE specifications. shielded. DESINA-conforming 44 m * 37 m * 17 m 40 m * * 3.UL** Servo Cable CF30.chainflex.de Price examples: *(Prices per meter and based on purchases of remaining stock. For industrial buyers only) CF1. qxd Seite 36 .2006 20:39 Uhr Control cables GB-Chainflex 08-06.08.36 14. [m/s2] 6.5-10 -35/ +80 RoHS 7.5-15 Approvals and standards Temperatur moved from/to [°C] RoHS Shield -5/ +70 Jacket 7. [m/s] gliding RoHS V max. [m/s] unsupported -5/ +70 Oil-resistant 7.8-7.5 V max.GB-Chainflex 08-06.5-10 Chainflex® cable Bending radius moved [factor x d] Chainflex types Torsion resistant ® ✔ 3 2 20 38 3 2 20 42 10 5 80 46 10 5 80 50 3 2 20 54 3 2 20 56 Control cables CF130.8-7.qxd 14.5 -20/ +80 RoHS CF7.8-7.5 -20/ +80 RoHS CF2 PUR ✔ 5 -20/ +80 RoHS CF9 TPE 5 -35/ +100 RoHS CF10 TPE 5 -35/ +100 RoHS CF98 TPE 4 -35/ +90 RoHS CF99 TPE 4 -35/ +90 RoHS Page -5/ +70 a max.08.5 -20/ +80 RoHS CF8 PUR ✔ 6.D PUR CF180 PUR CF7 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 10 5 80 58 ✔ ✔ 10 5 80 60 ✔ 10 5 80 62 ✔ 10 5 80 64 10 6 100 68 10 6 100 72 10 6 100 76 10 6 100 78 ✔ ✔ ✔ ✔ ✔ ✔ 37 .8-7.2006 22:06 Uhr Seite 37 RoHS 6.UL PVC CF5 PVC CF6 PVC CF170.8-7.D PUR 6.5 -5/ +70 RoHS 7.5-15 -35/ +80 RoHS PUR 6.UL PVC CF140. 10.GB-Chainflex 08-06.qxd CF130. especially lowtorsion structure. no minimum order quantity 38 ..UL ● for medium load requirements ● PVC outer jacket ● flame-retardant Fine-wire stranded conductor [°C] R [°C] Temperature range -5 °C to +70 °C. Number of conductors ≥ 12: mechanically high-quality Gusset-filled extruded TPE mixture (according to DIN VDE 0207 Part 4) Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length. Core identification Cores < 0.UL PVC 7.2006 22:06 Uhr Seite 38 PVC Control cable Chainflex® CF130. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). Braiding in bundles around high-tensile center cord (in compliance with PV 3. Number of conductors ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted. Core insulation Number of conductors < 12: mechanically high-quality PVC mixture.08. Flame-retardant According to IEC 332-1.. 2 m/s a max. bending radius 7. FT1.7 – status 1992). R unsupported/gliding 3 m/s. CEI 20-35. Colour: gray (similar to RAL 7001) RoHS . moved bending radius 10 x d with ≥ 10 m travel Temperature range R fixed [V] -20 °C to +70 °C. Conductor Fine-wire stranded conductor consisting of bare copper wires (according to EN 60228). Silicon-free Free from silicon which can affect paint adhesion .5-10xd 14.5 x d with < 10 m travel.5 mm2: color code in accordance with DIN 47100 Economy Line Cores ≥ 0.5 mm2: cores black with white numerals. one core green/yellow. 20 m/s2 [a] Center element for high tensile stresses R Nominal voltage V Number of conductors < 12: 300/500 V Number of conductors ≥ 12: 300/300 V (according to DIN VDE 0245) Testing voltage 2000 V (according to DIN VDE 0281-2). Outer jacket Low-adhesion mixture on the basis of PVC. short pitch lengths and pitch directions. bending radius 5 x d V max. (for up to 10 cuts of the same type) 39 . 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. UL Number of conductors < 12: Style 10076 and 20200. adjusting equipment Tel.GB-Chainflex 08-06. packaging industry.. supply system.2006 22:06 Uhr Seite 39 Price index CF130. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 RoHS VDE Chainflex® 7.5-10xd 750 types from stock no cutting costs .08. 60 °C CEI According to CEI 20-35 CE According to 73/23/EWG.. 60 °C UL/CSA Number of conductors ≥ 12: Style 10493 and 20200. Typical application area for medium load requirements without influence of oil preferably indoor applications especially for freely suspended travel distances and for gliding applications up 50 m wood/stone processing. 300 V. 300 V.qxd 14.UL PVC The cables are manufactured on the basis of VDE. handling. 0 58 150 CF130.12.75 8.UL 12G1.05.5 68 170 CF130.0 16.0 173 340 CF130.15.03.25.08.05.05.5 87 220 CF130.07.0 14 55 CF130.UL 2x0.0 34 100 CF130.05.5-10xd 14.04.UL 5G1.02.04.0 12.05.UL 3G1.07.07.UL 7G1.75 6.25 5.12.0 116 240 CF130.34 5.0 15 50 CF130.0 9.5 10 37 CF130.5 101 210 CF130.5 10.02.5 39 90 CF130.UL 4G0.0 7.5 9.UL 18G1.5 36 90 CF130.UL 12G1.05.GB-Chainflex 08-06.12.12.0 29 75 CF130.UL 18G0.UL 25G0.0 181 360 CF130.75 7.5 13.5 72 140 CF130.15.75 6.04.10.5 11.5 19 60 CF130.18.UL 18G1.07.UL 3G0.25.UL 2x0.0 260 460 CF130.5 15.UL PVC 7.15.UL 4x0.25.UL 2x0.5 6.5 44 90 CF130.5 7.18.07.02.02.UL 5G1.03.UL 3G1.UL 4G1.UL Economy Line ● for medium load requirements ● PVC outer jacket ● flame-retardant Delivery program Number of cores and External Copper Weight Part No.07.5 17 48 CF130.18.0 241 440 CF130.UL 25G0.UL 3G0.5 5.04.05.5 50 130 CF130.UL 7G1.07.02.10.15.75 7.15.5 130 270 CF130.18.07.07.75 12.10. no minimum order quantity 40 .0 58 120 CF130.03.UL 12G0.75 10.25 4.0 7.05.25.UL 7G0.UL 25G1.2006 22:06 Uhr Seite 40 PVC Control cable Chainflex® CF130.UL 5G0.5 10 40 CF130.0 48 110 CF130.5 8.UL 5G0.05.0 13.UL 4G0.0 8.5 22 60 CF130.04.0 24 65 CF130.5 8.03. G = with earthed conductor green-yellow x = without earthed conductor RoHS .05.UL 3x0.10.07.0 361 620 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 10.07. [mm] [kg/km] CF130..UL 5x0..75 15.15.5 8 24 CF130.10.5 173 340 CF130.UL 4G1.UL 25G1.05.03.5 19.UL 7G0.5 86 190 CF130.05.10.05.03.07.5 121 280 CF130.UL 12G0.5 7.03. conductor nominal diameter index [kg/km] cross section [mm2] approx.UL 18G0.qxd CF130.0 29 80 CF130.15.5 13.0 7 33 CF130.10.34 5.5 6. UL 5G6.5 230 360 CF130. E-Chain®: E4/light 750 types from stock no cutting costs .UL 4G6.12.25. conductor nominal diameter index [kg/km] cross section [mm ] approx.0 290 490 CF130.0 15.0 115 200 CF130.25.0 288 418 2 116 Chainflex® 7.UL* 3G4.25.60.0 96 180 CF130.0 11. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.UL PVC Delivery program Number of cores and External Copper Weight Part No.5 10.5-10xd Tel.5 13.08. [mm] [kg/km] CF130. G = with earthed conductor green-yellow x = without earthed conductor Chainflex® CF130.05.GB-Chainflex 08-06.UL 7G2. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 * Delivery time upon inquiry.UL 12G2.60.0 13.5 16.03.UL for woodworking.07.04..03.UL 6G4.5 72 CF130.0 14..UL 3G2.5 8.UL 4G 2.0 168 350 CF130.qxd 14. (for up to 10 cuts of the same type) 41 .04.40.0 230 390 CF130.25.2006 22:06 Uhr Seite 41 Price index CF130.40.06. especially lowtorsion structure.qxd CF140.2006 22:06 Uhr Seite 42 PVC Control cable Chainflex® CF140.UL PVC 7. RoHS .10. Bending-resistant braided copper shield Conductor Fine-wire stranded conductor consisting of bare copper wires (according to EN 60228).5-15xd Fine-wire stranded conductor 14. Flame-retardant According to IEC 332-1. Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3.GB-Chainflex 08-06. moved bending radius 15 x d with ≥ 10 m travel Temperature range R [V] fixed -20 °C to +70 °C. 2 m/s a max. R unsupported/gliding 3 m/s.5 mm2: color code in accordance with DIN 47100 Economy Line Cores ≥ 0. 55% linear.. no minimum order quantity 42 . Overall shield Bending-resistant. Inner jacket PVC mixture adapted to suit the requirements in Energy Chains®. short pitch lengths and pitch directions.7 – status 1992). bending radius 7. one core green/yellow. Number of conductors ≥ 12: mechanically high-quality Pressure extruded TPE mixture (according to DIN VDE 0207 Part 4) Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length.UL ● for medium load requirements ● PVC outer jacket ● shielded ● flame-retardant [°C] R [°C] Temperature range -5 °C to +70 °C. Coverage approx. 20 m/s2 [a] R Nominal voltage Braiding in bundles around high-tensile center cord Gusset-filled extruded V Number of conductors < 12: 300/500 V Number of conductors ≥ 12: 300/300 V (according to DIN VDE 0245) Testing voltage 2000 V (according to DIN VDE 0281-2).08.5 mm2: cores black with white numerals. bending radius 7.5 x d with < 10 m travel. 80% optical. Core insulation Number of conductors < 12: mechanically high-quality PVC mixture. tinned braided copper shield. approx. Number of conductors ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted. FT1. CEI 20-35.5 x d V max. Core identification Cores < 0.. Typical application area for medium load requirements without influence of oil preferably indoor applications especially for freely suspended travel distances and for gliding applications up 50 m wood/stone processing.qxd 14. (for up to 10 cuts of the same type) 43 . adjusting equipment Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Colour: gray (similar to RAL 7001) Chainflex® Chains® (according to DIN VDE 0282 Part 10). 60 °C CEI According to CEI 20-35 CE According to 73/23/EWG. 750 types from stock no cutting costs . UL Number of conductors < 12: Style 10076 and 20200.5-15xd Outer jacket Low-adhesion mixture on the basis of PVC..08.. supply system. handling.UL PVC 7. adapted to suit the requirements in Energy RoHS VDE The cables are manufactured on the basis of VDE. packaging industry. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date 1/2006. 300 V. 300 V. 60 °C UL/CSA Number of conductors ≥ 12: Style 10493 and 20200.GB-Chainflex 08-06.2006 22:06 Uhr Seite 43 Price index CF140. UL (18G1.5 99 200 CF140.UL (4G0.0)C 13.UL (4G2.5 122 270 CF140.UL (18G0.05.UL (4G1.07.2006 22:06 Uhr Seite 44 PVC Control cable Chainflex® CF140.34)C 7.05.5 78 170 CF140.UL (18G0.UL (5x0.05.10.5)C 9.5)C 12.07.5 54 Economy Line 2 CF140.UL* (5G0.UL (3G1.75)C 9.5 61 150 CF140.5)C 9.0 47 130 CF140.5 337 530 CF140.5)C 12.5)C 11.5 123 260 CF140.15.5)C 8.UL (5G1.15.UL (3G1.08.04.04.07.UL (3G0.36.0 233 420 CF140.5 244 450 CF140.0)C 10.07.10.25.UL (25G1. G = with earthed conductor green-yellow x = without earthed conductor RoHS .5 52 130 CF140.75)C 17.03.UL (12G1.5 59 150 CF140.5 189 350 CF140.0 174 250 * Delivery time upon inquiry.UL (12G0.10.18.5 137 260 CF140.UL (12x0.07.UL (36G0.05.75)C 8.0)C 11.5)C 17.15.UL PVC 7.12.UL* (25G1.07.04.0)C 16.5 36 80 CF140. no minimum order quantity 44 .10.75)C 9.04.5 317 540 CF140.07.0)C 8.5-15xd 14.03.75)C 14.5)C 21.UL (3G0.07.UL (25G0.5 41 90 CF140.5 151 290 CF140.02.18.5 66 150 CF140.5 450 730 CF140.15..15.25.25. conductor nominal diameter index [kg/km] cross section [mm ] approx.0 52 130 CF140. [mm] [kg/km] 9.03.UL (7G0.05.UL (18G1.GB-Chainflex 08-06.0 32 87 CF140. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.UL (7G1.15.0)C 18.03.25.10.75)C 10.0 85 180 CF140.18.03.10.05.18.12.12.07.07.UL (5G0.qxd CF140.0)C 9.05.0 75 170 CF140.5)C 13.UL (5G1.5)C 15.UL (12G1.12.UL (4G1.0 104 220 CF140.05.UL (7G1.5)C 10.75)C 12.25)C 120 CF140.5)C 17.05.UL ● for medium load requirements ● PVC outer jacket ● shielded ● flame-retardant Delivery program Number of cores and External Copper Weight Part No.0 233 380 CF140.5 274 450 CF140..15.10. GB-Chainflex 08-06. (for up to 10 cuts of the same type) 45 .2006 22:06 Uhr Seite 45 Price index CF140.08.UL PVC Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® 7..UL for automatic feeder units..qxd 14.5-15xd CF140. E-Chain®: Easy Chain® 750 types from stock no cutting costs . 5xd 14. oil-proof PVC mixture Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length.2006 22:06 Uhr Seite 46 PVC Control cable Chainflex® CF5 ● for high load requirements ● PVC outer jacket ● oil-proof in accordance with VDE ● flame-retardant Especially bendingresistant fine-wire stranded conductor [°C] R [°C] -5 °C to +70 °C. Number of conductors ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted.5 mm2: cores black with white numerals.5 mm2: color code in accordance with DIN 47100 Cores ≥ 0. 80 m/s2 UV-resistant Medium Nominal voltage 300/500 V (according to DIN VDE 0245). Flame-retardant According to IEC 332-1. short pitch lengths and pitch directions. one core green/yellow. no minimum order quantity 46 .08. bending radius 4 x d V max. Gusset-filled extruded. 5 m/s a max.7 – status 1992). bending radius 6. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). Silicon-free Free from silicon which can affect paint adhesion [a] R UV V .8 x d with < 10 m travel.qxd CF5 PVC 6. High Class Line Core identification Cores < 0.. Testing voltage 2000 V (according to DIN VDE 0281-2). Outer jacket Low-adhesion. Colour: green (similar to RAL 6005) RoHS .GB-Chainflex 08-06. especially lowtorsion structure. oil-resistant mixture on the basis of PVC. R Center element for high tensile stresses Temperature range unsupported/gliding 10 m/s. Conductor Fine-wire stranded conductor consisting of bare copper wires (according to EN 60228). moved bending radius 7. FT1.8-7. CEI 20-35.5 x d with ≥ 10 m travel Temperature range R fixed [V] -20 °C to +70 °C.10.. Oil Oil-proof (according to DIN VDE 0207). Core insulation Mechanically high-quality PVC mixture (according to DIN VDE 0207 Part 4). oil Braiding in bundles around high-tensile center cord (in compliance with PV 3. 08.. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date 1/2006. 300 V CEI According to CEI 20-35 CE According to 73/23/EWG. (for up to 10 cuts of the same type) 47 . Typical application area for high load requirements light oil influence preferably indoor applications.8-7. but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 VDE Chainflex® 6. 300 V. indoor cranes Tel. 80 °C. machining units/packaging machines.2006 22:06 Uhr Seite 47 Price index CF5 PVC The cables are manufactured on the basis of VDE. UL ≤ 1. quick handling.5xd 750 types from stock no cutting costs .5 mm2: Style 1007 and 2464..5 mm2: Style 1011 and 2570. 80 °C RoHS CSA LL63878. 600 V. 80 °C ≥ 2.GB-Chainflex 08-06.qxd 14. 07.15.0 181 432 CF5.5xd 14.30* 30x0.07 7G0.GB-Chainflex 08-06.0 10.75 14.25 14.02 2x0.75 6.04 4G1.05 5G0.5 22 63 CF5.15.42 42G0.10.5 10 34 CF5.0 20.0 8.5 173 450 CF5.0 39 85 CF5.75 8.75 7.07.18 18G1.15.15.34 11.07.5 130 322 CF5.05 5G1.75 9.5 9.5 13.0 34 77 CF5.04 4G1.5 10.0 24 72 CF5.05.5 48 100 CF5.5 26.08.5 5.0 17.12 12G1.0 86 240 CF5.0 260 550 CF5..12 12G0.0 72 170 CF5.25 25G1.25 25G0.5 17.75 15.03 3G0.36 36G1.5 16.5 11.07.18 18G1.15.0 49 133 CF5.36 36x0.04 4G0.75 19.5 18.18 18G0.0 58 120 CF5.05 5G1.07 7G1.07.03.12 12G1.15.02.0 173 320 CF5.5 86 230 CF5.07 7G0.10.18 18x0.07.5 302 610 CF5.07 7G1.75 23.0 518 980 * Without PE.5 8.0 36 85 CF5.5 13.18 18G0.5 144 402 High Class Line 2 CF5.0 241 590 CF5.34 13.05.03 3G0.05.10..0 7.0 116 260 CF5. no minimum order quantity 48 .05.5 58 158 CF5.05.10.34 10. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0 8.05.0 68 145 CF5.0 15.05.75 22.5 82 234 CF5.0 29 62 CF5.12 12G0.10.25 25x0.03.0 101 220 CF5.0 259 564 CF5.0 15 42 CF5.15. conductor nominal diameter index [kg/km] cross section [mm ] approx.0 121 310 CF5.05 5G0.07.5 22.5 7.03. G = with earthed conductor green-yellow x = without earthed conductor RoHS .5 6.0 29 72 CF5.07.0 44 95 CF5.03 3G1.0 50 108 CF5.25 25G1.8-7.05.15 15x0.03 3G1.qxd CF5 PVC 6.07.10.15.5 59 172 CF5.5 87 275 CF5.2006 22:06 Uhr Seite 48 PVC Control cable Chainflex® CF5 ● for high load requirements ● PVC outer jacket ● oil-proof in accordance with VDE ● flame-retardant Delivery program Number of cores and External Copper Weight Part No.36 36G0.25 25G0.5 24. [mm] [kg/km] CF5.10.0 361 810 CF5.5 8. 2006 22:06 Uhr Seite 49 Price index CF5 PVC Delivery program Number of cores and External Copper Weight Part No.5xd Tel.. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 * Without PE.5 432 970 CF5.18 18G2.0 282 418 Chainflex® 6.25.5 27.GB-Chainflex 08-06.0 168 340 CF5.04 4G2.25.25.05 5G6.5 15. G = with earthed conductor green-yellow x = without earthed conductor CF5/CF6 for shelf control units: long travel in the longitudinal axis.5 12.8-7.25. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. (for up to 10 cuts of the same type) 49 .60.qxd 14.0 96 200 CF5.0 120 250 CF5.05 5G2. conductor nominal diameter index [kg/km] cross section [mm ] approx.5 600 1366 CF5.0 15. [mm] [kg/km] 2 CF5.25.25 25G2. E-Chain®: Serie E4/00 with igus® guide trough out of steel 750 types from stock no cutting costs .07 7G2.5 11.08.5 31.. Overall shield Extremely bending-resistant. Gusset-filled extruded Highly flexible braided copper shield oil (in compliance with PV 3. 5 m/s a max. Conductor Fine-wire stranded conductor consisting of bare copper wires (according to EN 60228).GB-Chainflex 08-06. RoHS .5 mm2: color code in accordance with DIN 47100 Cores ≥ 0. approx. CEI 20-35..8-7. tinned braided copper shield.. no minimum order quantity 50 . 70% linear. Testing voltage 2000 V (according to DIN VDE 0281-2). 90% optical. Inner jacket PVC mixture adapted to suit the requirements in Energy Chains®.2006 22:06 Uhr PVC Control cable Chainflex® CF6 ● for high load requirements ● PVC outer jacket ● shielded ● oil-proof in accordance with VDE ● flame-retardant [°C] R Center element for high tensile stresses Seite 50 [°C] Temperature range -5 °C to +70 °C. oil-proof PVC sheath blend Mechanically high-quality PVC mixture (according to DIN VDE 0207 Part 4). FT1.08. Silicon-free Free from silicon which can affect paint adhesion [a] Braiding in bundles around high-tensile center cord R UV V .qxd CF6 PVC 6. R unsupported/gliding 10 m/s. Number of conductors ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted.5 x d with ≥ 10 m travel Temperature range R fixed [V] -20 °C to +70 °C.5xd Especially bendingresistant fine-wire stranded conductor 14. 80 m/s2 UV-resistant Medium Nominal voltage 300/500 V (according to DIN VDE 0245). bending radius 6. moved bending radius 7.10.7 – status 1992).5 mm2: cores black with white numerals. Flame-retardant According to IEC 332-1. especially lowtorsion structure. Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length. Oil Oil-proof (according to DIN VDE 0207). Core insulation Pressure extruded. short pitch lengths and pitch directions. one core green/yellow. Coverage approx. bending radius 4 x d V max. High Class Line Core identification Cores < 0.8 x d with < 10 m travel. UL ≤ 1.. RoHS CSA LL63878. adapted to suit the requirements Colour: green (similar to RAL 6005) VDE The cables are manufactured on the basis of VDE. 80 °C.2006 22:06 Uhr Seite 51 Price index CF6 PVC 6. (for up to 10 cuts of the same type) 51 .5xd Outer jacket Low-adhesion. quick handling. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 ≥ 2.5 mm2: Style 1011 and 2570.8-7. but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m Tel. 80 °C Chainflex® in Energy Chains® (according to DIN VDE 0282 Part 10). oil-resistant mixture on the basis of PVC. 300 V CEI According to CEI 20-35 CE According to 73/23/EWG. 80 °C storage and retrieval units for high-bay warehouses. 600 V. 300 V.GB-Chainflex 08-06. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date 1/2006.08.5 mm2: Style 1007 and 2464. Typical application area for high load requirements light oil influence preferably indoor applications..qxd 14. machining units/packaging machines. indoor cranes 750 types from stock no cutting costs . 0 190 405 8.GB-Chainflex 08-06.0 106 190 CF6.04 (4G1.18 (18G1.5 85 170 CF6.04 (4G0.0)C 21.5 492 819 CF6.10.05.18 (18G1.0)C 11.10.5)C 12.07 (7G1.10.05 (5G0.5)C 18.15.12 (12G1.0 232 411 CF6.0 93 190 CF6. no minimum order quantity 52 .8-7.10.75)C CF6.5)C 9.5)C 22.0 171 313 CF6.07.qxd CF6 PVC 6.5)C 14.75)C 9.0 28 55 CF6.07 (7G0.5 77 182 CF6.15.05 (5G1. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0 63 142 CF6.07.15.5)C 13.24* (24G0.5 250 466 CF6.25)C 13.5 100 250 CF6.03 (3G1. Due to their excellent electrical properties (star-quad with especially minimum crosstalk).0)C 9.07.5)C 12.5 135 275 The Chainflex® types marked with a * refer to cables that are based on a bundling of 4 cores each.24* (24G1.5)C 17.05.12 (12G0.2006 22:07 Uhr Seite 52 PVC Control cable Chainflex® CF6 High Class Line ● for high load requirements ● PVC outer jacket ● shielded ● oil-proof in accordance with VDE ● flame-retardant Delivery program Number of cores and External Copper Weight Part No.0 113 217 CF6.04 (4x0.0 54 120 CF6.5)C 10.75)C 10.02.05.04 (4G1.75)C 17.0 138 264 CF6.5 34 95 CF6.07.07.5)C 15.03 (3G1.04 (4G2.05 (5x0.25 (25G1.0 75 115 CF6.25)C 7.02.10.0)C 19.24* (24G0.07 (7G1. these cables can virtually be used in all cases in which otherwise twisted-pair cables are required.10.0 120 276 CF6.07.75)C 19.05 (5G0.0 48 114 CF6.5 204 410 CF6.0 73 150 CF6.18 (18G0.18 (18G0.75)C 12.08.0 153 270 CF6.5)C 24.75)C 14.5)C 10.10..5)C 11.15.0 307 588 CF6.03 (3G0.0)C 8.12 (12G1.03.34)C 7. conductor nominal diameter index [kg/km] cross section [mm2] approx.05 (5G1.25.0 367 637 CF6..5)C 11.0)C 13.0 81 155 CF6.12 (12G0.0 261 470 CF6.15.05.15. [mm] [kg/km] CF6. G = with earthed conductor green-yellow x = without earthed conductor RoHS .0 87 170 CF6.5 52 110 CF6.07 (7G0.0)C 15.07.09 (9G0.15.5xd 14.05.0 93 206 CF6.5 61 103 CF6.24* (24x0.05. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® 6. (for up to 10 cuts of the same type) 53 .8-7. E-Chain®: System E4100 with Chainfix Chip Strain Relief Devices 750 types from stock no cutting costs .5xd CF6 for unsupported and gliding applications up to 100 m.2006 22:07 Uhr Seite 53 Price index CF6 PVC Tel.qxd 14.GB-Chainflex 08-06.08... Silicon-free Free from silicon which can affect paint adhesion [a] R UV V oil Braiding in layers with extremely short pitch (in compliance with PV 3. one core green/yellow.qxd CF170.2006 22:07 Uhr Seite 54 PUR Control cable Chainflex® CF170. Outer jacket Low-adhesion mixture on the basis of PUR.08. 20 m/s2 UV-resistant Medium Nominal voltage 300/500 V (according to DIN VDE 0245). adapted to suit Economy Line the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). no minimum order quantity 54 . 93/68/EWG DESINA According to VDW.5 x d with < 10 m travel. R Center element for high tensile stresses Temperature range unsupported/gliding 3 m/s. Testing voltage 2000 V (according to DIN VDE 0281-2). bending radius 7..D PUR 7. Core stranding Cores stranded in layers with short pitch length. Conductor Fine-wire stranded conductor consisting of bare copper wires (according to EN 60228). bending radius 5 x d V max. Oil Oil-resistant (according to EN 60811-2-1).GB-Chainflex 08-06. moved bending radius 10 x d with ≥ 10 m travel Temperature range R [V] fixed -40 °C to +80 °C. . Gusset-filled extruded Core insulation Mechanically high-quality TPE mixture.7 – status 1992). 2 m/s a max. DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC.10.D ● for medium load requirements ● PUR outer jacket ● Oil-resistant ● PVC-free/halogen-free ● low-temperature-flexible Fine-wire stranded conductor [°C] R [°C] -35 °C to +80 °C. Core identification Cores black with white numerals..5-10xd 14. Colour: gray (similar to RAL 7040) RoHS RoHS VDE The cables are manufactured on the basis of VDE. CE According to 73/23/EWG. Hal Halogen-free According to EN 50267-2-1. 10.D 5G1.D 12G0.75 8.. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .D* 4G6.05..04.D 30G0.5 10.D 7G0.0 259 390 CF170.07.15.25.5 10.D 5G0.15.40.5 10.75 10.D PUR 7.07.04.0 230 320 CF170.05.5 22 50 CF170.0 240 390 CF170.5 8.D 12G1.04.0 7. (for up to 10 cuts of the same type) 55 .05.03.0 48 85 CF170.5 13.05.0 384 530 Tel.GB-Chainflex 08-06.D 3G1.0 16.D 7G1.qxd 14.18.07.05.18.5 173 290 CF170.0 58 125 CF170.D 25G1.D 7G1.0 173 270 CF170.07.0 8.0 13.5 130 230 CF170.15.100.18.5 7.5 67 130 CF170.08.0 29 55 CF170.D 3G1.5 50 100 CF170.5 14.5 101 180 CF170.25.5 8.07.05.5 10.60.5 86 180 CF170.75 6.10.75 12.D 4G4.03.D 18G1.10.D 20G0.2006 22:07 Uhr Seite 55 Price index CF170.D 7G2.5 144 288 CF170.0 96 150 CF170.30. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® almost unlimited resistance to oil * Delivery time upon inquiry.15.D 12G0. low temperature applications Delivery program Number of cores and External Copper Weight Part No.0 9.D 12G1.D 5G1.12.0 14.5 114 177 CF170.5-10xd Typical application area for medium load requirements indoor and outdoor applications without direct sun radiation especially for freely suspended travel distances machining units/machine tools.D 4G2.07.75 7.0 10.07.0 144 280 2 CF170.03. [mm] [kg/km] CF170.D 4G10.04.D 3G0.D 4G1.D 18G1.5 37 61 CF170.D 18G0.5 19.07.15.10.12.75 13.0 18.15.5 11.05.5 13.0 154 220 CF170.D 25G1.12.25.25. conductor nominal diameter index [kg/km] cross section [mm ] approx.0 7.5 118 170 CF170.07.04.5 36 70 CF170.D* 18G0.D 5G2.5 15.D 4G1.10.07. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 43 72 CF170.0 168 280 CF170.12.04.18.10.25.0 12.10.20.5 86 160 CF170.0 58 90 CF170.5 68 106 CF170.15.0 360 540 CF170. Inner jacket PUR mixture adapted to suit the requirements in Energy Chains®. Core stranding Cores stranded in layers with short pitch length. Bending-resistant braided copper shield Economy Line Pressure extruded. Silicon-free Free from silicon which can affect paint adhesion [a] R UV Braiding in layers with extremely short pitch Gusset-filled extruded V oil (in compliance with PV 3. 55% linear. halogen-free PUR blend Hal Halogen-free According to EN 50267-2-1. moved bending radius 15 x d with ≥ 10 m travel Temperature range R Center element for high tensile stresses Seite 56 [V] fixed -40 °C to +80 °C. Colour: gray (similar to RAL 7040) RoHS . 80% optical.5-15xd Fine-wire stranded conductor 14. Outer jacket Low-adhesion mixture on the basis of PUR.2006 22:07 Uhr PUR Control cable Chainflex® CF180 ● for medium load requirements ● PUR outer jacket ● shielded ● oil-resistant ● PVC-free/halogen-free ● low-temperature-flexible [°C] R [°C] Temperature range -35 °C to +80 °C. Coverage approx. tinned braided copper shield. no minimum order quantity 56 . R unsupported/gliding 3 m/s.GB-Chainflex 08-06.7 – status 1992). Conductor Fine-wire stranded conductor consisting of bare copper wires (according to EN 60228).. approx. Core insulation Mechanically high-quality TPE mixture.10. Oil Oil-resistant (according to EN 60811-2-1). adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). 2 m/s a max.08. bending radius 7. 20 m/s2 UV-resistant Medium Nominal voltage 300/500 V (according to DIN VDE 0245). Testing voltage 2000 V (according to DIN VDE 0281-2). Core identification Cores black with white numerals.. bending radius 5 x d V max. one core green/yellow. Overall shield Bending-resistant.5 x d with < 10 m travel.qxd CF180 PUR 7. 5 130 179 CF180. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. [mm] [kg/km] 2 CF180.0 322 427 CF180.10. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC.25.5 61 95 CF180.5)C 9.12* (12G1.08.07.25.04 (4G2.5)C 13.12 (12G0.07.5)C 8.5 67 104 CF180.07* (7G0.0)C 8.18* (18G1.15.04 (4G1.05* (5G1.07.5 85 129 CF180.05* (5G2.0 50 83 CF180.5)C 13..0 133 186 CF180.15. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 especially for freely suspended travel distances * Delivery time upon inquiry.5)C 10.75)C 7.qxd 14. conductor nominal diameter index [kg/km] cross section [mm ] approx.10.2006 22:07 Uhr Seite 57 Price index CF180 PUR RoHS VDE The cables are manufactured on the basis of VDE.0)C 16.75)C 13.03* (3G1.18* (18G0.5 316 437 CF180.75)C 11.07* (7G1.03* (3G1.5 75 120 CF180.03 (3G0.75)C 8. Chainflex® 7.5 146 202 CF180.5 225 295 Tel.0 103 150 CF180.15.0 79 126 CF180.10.07* (7G2.. low temperature applications Delivery program Number of cores and External Copper Weight Part No. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .5)C 11.5 222 290 CF180.07.07* (7G1.75)C 10.0 176 255 CF180.5 40 71 CF180.GB-Chainflex 08-06.18* (18G1.05* (5G1. (for up to 10 cuts of the same type) 57 .15.10.5)C 10.15.15.0)C 14.5)C 16.25. CE According to 73/23/EWG.05* (5G0.25* (25G1.0 238 317 CF180.5 165 218 CF180.5 107 158 CF180.5)C 11.10.5-15xd Typical application area for medium load requirements almost unlimited resistance to oil indoor and outdoor applications without direct sun radiation machining units/machine tools.0)C 9.0)C 10.07. bending radius 4 x d V max. UL ≤ 1. Colour: green (similar to RAL 6005) RoHS VDE The cables are manufactured on the basis of VDE. bending radius 6. 80 °C ≥ 2..5 x d with ≥ 10 m travel Temperature range R fixed [V] -40 °C to +80 °C. Conductor Fine-wire stranded conductor consisting of bare copper wires (according to EN 60228). short pitch lengths and pitch directions. 80 m/s2 UV-resistant Medium Nominal voltage 300/500 V (according to DIN VDE 0245).5xd 14.5 mm2: Style 1011 and 20234.. oil Braiding in bundles around high-tensile center cord (in compliance with PV 3.2006 22:07 Uhr Seite 58 PUR Control cable Chainflex® CF7 ● for high load requirements ● PUR outer jacket ● oil-resistant and coolant-resistant ● flame-retardant ● notch-resistant ● hydrolysis-resistant and microbe-resistant [°C] R Especially bendingresistant fine-wire stranded conductor [°C] Temperature range -20 °C to +80 °C. Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length.8-7. Core insulation Gusset-filled extruded PUR mixture Mechanically high-quality PVC mixture (according to DIN VDE 0207 Part 4). 5 m/s a max. Outer jacket Low-adhesion. Testing voltage 2000 V (according to DIN VDE 0281-2). especially low- High Class Line torsion structure. no minimum order quantity 58 . Core identification Cores black with white numerals. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10).08.qxd CF7 PUR 6. highly abrasion-resistant mixture on the basis of PUR. Silicon-free Free from silicon which can affect paint adhesion [a] R UV Center element for high tensile stresses V . FT1.7 – status 1992).5 mm2: Style 1007 and 20317. Number of conductors ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted. R unsupported/gliding 10 m/s. one core green/yellow. 600 V. CEI 20-35.GB-Chainflex 08-06. 80 °C . Oil Oil-resistant (according to EN 60811-2-1). 300 V. moved bending radius 7.10. Flame-retardant According to IEC 332-1.8 x d with < 10 m travel. 0 43 91 CF7.07..75 6.75 7.5 115 222 CF7.5 86 156 CF7.07.5 7.10.15.12 12G1.05. quick handling.0 19.07 7G1.5 15.12 12G1. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 for high load requirements 47 CF7.5 29 59 CF7.5 29 61 CF7.qxd 14.5 58 145 CF7. refrigerating sector Delivery program Number of cores and External Copper Weight Part No. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .5 101 144 CF7.2006 22:07 Uhr Seite 59 Price index CF7 PUR RoHS CSA LL63878.15.0 7. (for up to 10 cuts of the same type) 59 .0 36 70 CF7.12 12G0.75 12.15.5 21.10. packaging industry.0 67 124 CF7.07.08.0 6.05 5G0.10.0 9. Chainflex® 6.25.5 8.. [mm] [kg/km] 18 CF7.25 25G1.0 38 73 CF7.36 36G0.25 25G0.05.5 11.5 130 227 CF7.75 8.5 360 540 CF7. storage and retrieval units for high-bay warehouses.5 50 84 CF7.04 4G0.0 241 610 CF7.15.07 7G0.07.5 11.07.15.5xd Typical application area almost unlimited resistance to oil indoor and outdoor applications with average sun radiation especially for freely suspended and gliding travel distances up to 100 m Machining units/machine tools.0 173 307 CF7.0 13. 300 V CEI According to CEI 20-35 CE According to 73/23/EWG.10.25 25G1.75 23.05.04 4G1.5 CF7. conductor nominal diameter index [kg/km] cross section [mm2] approx.07 7G2.75 15.25.5 15.04 4G0.04 4G1.03 3G1.18 18G1.10.07 7G1.0 58 105 CF7.07.04 4G2. 80 °C.0 17.5 11.5 120 317 Tel.03 3G1.5 14.0 168 268 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0 240 480 CF7. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC.8-7.GB-Chainflex 08-06.12 12G0.5 173 253 CF7.0 96 160 CF7.10.5 6.18 18G0. R Center element for high tensile stresses -20 °C to +80 °C..5 x d with ≥ 10 m travel fixed -40 °C to +80 °C. CEI 20-35.GB-Chainflex 08-06.7 – status 1992). bending radius 6. 80 m/s2 UV-resistant Medium Nominal voltage 300/500 V (according to DIN VDE 0245). Conductor Fine-wire stranded conductor consisting of bare copper wires (according to EN 60228). Flame-retardant According to IEC 332-1.D ● for high load requirements ● PUR outer jacket ● oil-resistant and coolant-resistant ● flame-retardant ● notch-resistant ● hydrolysis-resistant and microbe-resistant [°C] R [°C] R bending radius 7. Outer jacket Low-adhesion. Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length. RoHS . Testing voltage 2000 V (according to DIN VDE 0281-2). highly abrasion-resistant mixture on the basis of PUR. FT1.08. Core insulation Gusset-filled extruded PUR mixture Mechanically high-quality PVC mixture (according to DIN VDE 0207 Part 4). bending radius 4 x d unsupported/gliding 10 m/s.D PUR 6. Temperature range [V] Especially bendingresistant fine-wire stranded conductor Temperature range (in compliance with PV 3.8-7.8 x d with < 10 m travel. Colour: gray (similar to RAL 7040) VDE The cables are manufactured on the basis of VDE. Core identification Cores black with white numerals. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10).10. one core green/yellow.qxd CF7.. Number of conductors ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted.2006 22:07 Uhr Seite 60 PUR Control cable Chainflex® CF7. 5 m/s a max. Oil Oil-resistant (according to EN 60811-2-1). especially low- High Class Line torsion structure. short pitch lengths and pitch directions. Silicon-free Free from silicon which can affect paint adhesion [a] R UV V oil Braiding in bundles around high-tensile center cord moved V max. no minimum order quantity 60 .5xd 14. 300 V. 80 °C Additional cross sections upon inquiry.2006 22:07 Uhr Seite 61 Price index CF7. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .5 11.D 12G1. indoor cranes.15. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 RoHS Chainflex® ≥ 2.5 360 540 Tel.D PUR 6. 600 V.5 19.15.07.5 15. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 259 470 CF7. 80 °C.12. 300 V CEI According to CEI 20-35 CE According to 73/23/EWG. Typical application area for high load requirements almost unlimited resistance to oil indoor and outdoor applications without direct sun radiation especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses.qxd 14.5 86 156 CF7.5 mm2: Style 1011 and 20234.25. (for up to 10 cuts of the same type) 61 .5 7.5 21. [mm] [kg/km] 2 CF7. 80 °C CSA LL63878.5 mm2: Style 1007 and 20317. refrigerating sector Delivery program Number of cores and External Copper Weight Part No.0 43 91 CF7.15.D 12G0.D 25G1.GB-Chainflex 08-06.D 18G1.5 101 144 CF7. conductor nominal diameter index [kg/km] cross section [mm ] approx..15.75 12. quick handling.12.5xd UL ≤ 1. 93/68/EWG DESINA According to VDW.15. machining units/packaging machines.08.D 3G1.8-7.5 173 253 CF7.07.. DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC.D 7G1.18.03. 08. especially low- High Class Line torsion structure.qxd CF8 PUR 6.5xd Especially bendingresistant fine-wire stranded conductor 14. Testing voltage 2000 V (according to DIN VDE 0281-2). Core identification Cores black with white numerals. 70% linear. Silicon-free Free from silicon which can affect paint adhesion [a] Braiding in bundles around high-tensile center cord R UV V Gusset-filled extruded Highly flexible braided copper shield oil (in compliance with PV 3.GB-Chainflex 08-06. Coverage approx. Core insulation Mechanically high-quality PVC mixture (according to DIN VDE 0207 Part 4). Pressure extruded PUR blend Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). Inner jacket PVC mixture adapted to suit the requirements in Energy Chains®.10.8-7. 90% optical... Flame-retardant According to IEC 332-1. bending radius 6. R unsupported/gliding 10 m/s. Outer jacket Low-adhesion.7 – status 1992). Conductor Fine-wire stranded conductor consisting of bare copper wires (according to EN 60228). 80 m/s2 UV-resistant Medium Nominal voltage 300/500 V (according to DIN VDE 0245).2006 22:07 Uhr PUR Control cable Chainflex® CF8 ● for high load requirements ● PUR outer jacket ● shielded ● oil-resistant and coolant-resistant ● flame-retardant ● hydrolysis-resistant and microbe-resistant [°C] R Center element for high tensile stresses Seite 62 [°C] Temperature range -20 °C to +80 °C. 5 m/s a max. one core green/yellow.8 x d with < 10 m travel. RoHS Colour: green (similar to RAL 6005) . approx. CEI 20-35. Overall shield Extremely bending-resistant. no minimum order quantity 62 . FT1. moved bending radius 7. Number of conductors ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted. tinned braided copper shield. short pitch lengths and pitch directions. Oil Oil-resistant (according to EN 60811-2-1).5 x d with ≥ 10 m travel Temperature range R [V] fixed -40 °C to +80 °C. bending radius 4 x d V max. highly abrasion-resistant mixture on the basis of PUR. 12 (12G0. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .5)C 17.05..5)C 13. quick handling.0 251 540 The Chainflex® types marked with a * refer to cables that are based on a bundling of 4 cores each.5 61 94 CF8.0 77 147 CF8. [mm] [kg/km] 8.0)C 15.5)C 11.5 156 285 CF8.05 (5G1.05.10. machining units/packaging machines.5 340 620 CF8.03 (3G0.15.05.75)C Tel.15.07.5)C CF8.15.5)C 9.12 (12G1.0 153 224 CF8. 300 V.2006 22:07 Uhr Seite 63 Price index CF8 PUR The cables are manufactured on the basis of VDE. 600 V.75)C 18. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0 115 133 CF8.05 (5G0.GB-Chainflex 08-06.0 93 221 CF8.75)C 14.15. indoor cranes.5)C 15. 80 °C.0)C 11. 300 V CEI According to CEI 20-35 CE According to 73/23/EWG. Due to their excellent electrical properties (star-quad with especially minimum crosstalk).5 87 127 CF8.0 62 109 CF8.5)C 10.10.qxd 14.25.07 (7G1.5xd 88 CF8.0 307 535 CF8.5 mm2: Style 1011 and 20234.5 187 378 CF8.5 mm2: Style 1007 and 20317.5)C 19. 80 °C RoHS CSA LL63878.18 (18G1. refrigerating sector Delivery program Number of cores and External Copper Weight Part No. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC.5 49 2 CF8.09 (9G0.07 (7G1.0 52 82 CF8.03 (3G1.08. conductor nominal diameter index [kg/km] cross section [mm ] approx. 80 °C ≥ 2. (for up to 10 cuts of the same type) 63 .24* (24G1.5 250 427 CF8.03 (3G1.5)C 9.07.24* (24G0.0)C 20.05 (5G0.75)C 9.5 60 109 CF8.5)C 21.0 190 370 8.10.0 138 282 CF8.18 (18G0.0)C 9. Typical application area for high load requirements almost unlimited resistance to oil indoor and outdoor applications with average sun radiation especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses.07 (7G0.0 81 107 CF8.10. UL ≤ 1.0 113 187 CF8.05.04 (4G1.12 (12G0.0 171 300 CF8.0)C 8. these cables can virtually be used in all cases in which otherwise twisted-pair cables are required.07. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 VDE Chainflex® 6.15.8-7.5)C 13.05.07 (7G2.5)C 17.07..05.10.12 (12G1.24* (24G0. R unsupported/gliding 10 m/s. Coverage approx.. RoHS . Inner jacket PVC mixture adapted to suit the requirements in Energy Chains®.. Silicon-free Free from silicon which can affect paint adhesion [a] R UV Braiding in bundles around high-tensile center cord V Gusset-filled. one core green/yellow. bending radius 5 x d Temperature range R Center element for high tensile stresses moved [V] fixed -40 °C to +80 °C. 80 m/s2 UV-resistant High Nominal voltage 300/500 V (according to DIN VDE 0245).2006 22:07 Uhr Seite 64 PUR Control cable Chainflex® CF2 CF2 PUR 5xd Highly flexible special conductor ● for maximum load requirements ● PUR outer jacket ● shielded ● oil-resistant and coolant-resistant ● flame-retardant ● hydrolysis-resistant and microbe-resistant [°C] Temperature range R [°C] -20 °C to +80 °C. CEI 20-35. 70% linear.10. Testing voltage 2000 V (according to DIN VDE 0281-2). Oil Oil-resistant (according to EN 60811-2-1). Overall shield Extremely bending-resistant. Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length. Core insulation Pressure extruded PUR blend Mechanically high-quality PVC mixture (according to DIN VDE 0207 Part 4). Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). short pitch lengths and pitch directions. Number of conductors ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted.qxd 14.7 – status 1992). no minimum order quantity 64 . pressure extruded Highly flexible braided copper shield oil (in compliance with PV 3. 90% optical.GB-Chainflex 08-06.08. bending radius 4 x d V max. tinned braided copper shield.5 mm2: color code in accordance with DIN 47100 Premium Line Cores ≥ 0. 5 m/s a max. approx. Core identification Cores < 0. especially lowtorsion structure. Flame-retardant According to IEC 332-1.5 mm2: cores black with white numerals. FT1. Typical application area for maximum load requirements almost unlimited resistance to oil indoor and outdoor applications Tel. 80 °C RoHS CSA LL63878.qxd 14. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. machining units/packaging machines. 300 V. 300 V. indoor cranes. 80 °C especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses.08.5 mm2: Style 1011 and 20234.GB-Chainflex 08-06. quick handling. adapted to suit Colour: anthracite-gray (similar to RAL 7016) VDE The cables are manufactured on the basis of VDE.5 mm2: Style 1007 and 20317.5 mm2: Style 1729 and 20317. UL ≤ 0. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 ≥ 2. (for up to 10 cuts of the same type) 65 ...2006 22:07 Uhr Seite 65 Price index CF2 PUR 5xd Outer jacket Low-adhesion. highly abrasion-resistant mixture on the basis of PUR. ≤ 1. 300 V CEI According to CEI 20-35 CE According to 73/23/EWG. 80 °C Chainflex® the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). refrigerating sector 750 types from stock no cutting costs . 80 °C. 600 V. 07.08 (8x0.07 (7G0.14)C 13.5)C 18.05. G = with earthed conductor green-yellow x = without earthed conductor ® RoHS .0 102 240 CF2.0 145 390 CF2.25)C 13.5)C 16.0 302 720 CF2.12 (12x0.07.0)C 20.01.12 (12G0. these cables can virtually be used in all cases in which otherwise twisted-pair cables are required.14)C 17.07 (7G1.0 41 83 CF2.05.48 (48x0.05 (5G0.25)C 7.24* (24x0.5)C 23.0 82 210 CF2.75)C 10.0 238 620 CF2.05.03 (3G1.0)C 10.12 (12G1.07.5 68 157 CF2.07 (7G0.qxd 14.01.10.5)C 23...GB-Chainflex 08-06.0 91 200 CF2.14)C 12.0 88 200 CF2. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0 120 260 CF2.0)C 26.75)C 14.75)C 19.01.0 24 53 CF2. [mm] [kg/km] Premium Line 2 CF2.15.5)C 11.10.0 192 520 CF2.08 (8x0. Due to their excellent electrical properties (star-quad with especially minimum crosstalk).0 163 340 CF2.09 (9G0.0 65 135 CF2.5)C 11.04 (4x0.01.0 120 220 CF2.15.12 (12G1.0 97 260 CF2.5)C 22.24* (24x0.0 17 40 CF2.01.0 63 150 CF2.0 53 125 CF2.14)C 9.0 57 160 CF2.04 (4G0.07.25)C 14.0 96 190 CF2.25)C 20.24* (24G0.5)C 13.0 135 310 CF2.14)C 8.5)C 15.10. conductor nominal diameter index [kg/km] cross section [mm ] approx.02.04 (4G1.07.75)C 25.02.05.24* (24G0.75)C 12.10.04 (4x0.12 (12G0.24 (24G1.07 (7G1.0 51 140 CF2.02.01.07.0 183 440 CF2.0 78 210 CF2. no minimum order quantity 66 .18 (18x0.03 (3G1.0 289 650 The Chainflex types marked with a * refer to cables that are based on a bundling of 4 cores each.05 (5G0.0)C 14.08.0)C 10.0)C 12.10.05 (5G1.10.05.0 363 780 CF2.18 (18G0.0 49 101 CF2.0 213 480 CF2.15.36 (36x0.48 (48x0.0 230 450 CF2.75)C 10.03 (3G0.02.0 64 170 CF2.18 (18x0.01.0 29 65 CF2.0 85 190 CF2.14)C 10.25)C 8.14)C 6.02.2006 22:07 Uhr Seite 66 PUR Control cable Chainflex® CF2 CF2 PUR 5xd ● for maximum load requirements ● PUR outer jacket ● shielded ● oil-resistant and coolant-resistant ● flame-retardant ● hydrolysis-resistant and microbe-resistant Delivery program Number of cores and External Copper Weight Part No.05. . E-Chain®: System E4/00 750 types from stock no cutting costs .2006 22:07 Uhr Seite 67 Price index CF2 PUR Tel.qxd 14. (for up to 10 cuts of the same type) 67 . +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® 5xd CF2 cables are resistant to oil and coolants.GB-Chainflex 08-06..08. GB-Chainflex 08-06. halogenfree TPE mixture Core insulation Mechanically high-quality TPE mixture. short pitch lengths and pitch directions. R unsupported/gliding 10 m/s. RoHS . bending radius 5 x d Temperature range R [V] fixed -40 °C to +100 °C.08. bending radius 3 x d V max. 100 m/s2 UV-resistant High Nominal voltage 300/500 V (according to DIN VDE 0245). bio-oil-resistant [a] R Center element for high tensile stresses UV V Braiding in bundles around high-tensile center cord (according to VDMA 24568). Number of conductors ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted. Gusset-filled extruded. no minimum order quantity 68 .10.2006 22:07 Uhr Seite 68 TPE Control cable Chainflex® CF9 CF9 TPE 5xd ● for maximum load requirements ● TPE outer jacket ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free ● low-temperature-flexible [°C] Temperature range R Highly flexible special conductor [°C] moved -35 °C to +100 °C.qxd 14. Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length. Testing voltage 2000 V (according to DIN VDE 0281-2).7 – status 1992). Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228).. 6 m/s a max.. oil Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. Oil Oil-resistant (according to EN 60811-2-1). especially low- Premium Line torsion structure. Hal Halogen-free According to EN 50267-2-1. INI: (0. green-yellow CF9. white-yellow. grey-brown Low-adhesion mixture on the basis of TPE.75 mm2: color code in accordance with DIN 47100 CF9. adapted to suit the requirements in Energy Chains®..03.. quick handling. low-temperature applications Chainflex® CF9 for outdoor crane systems. pink. green.75 mm2: cores black with white numerals. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. black.INI: brown. black CF9. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Outer jacket almost unlimited resistance to oil. especially abrasion-resistant and highly flexible. (for up to 10 cuts of the same type) 69 . machining units/machine tools.03. black. one core green/yellow. red-blue.75mm2): blue.05. Typical application area for maximum load requirements Tel. red.2006 22:07 Uhr Seite 69 Price index CF9 TPE 5xd Core identification Cores < 0.34mm2): violet. yellow-brown. green-yellow.03. clean room. CE According to 73/23/EWG.02.07.03. yellow.INI: brown. gray.16.qxd 14. blue. black.08.03. also with bio-oils indoor and outdoor applications. outdoor cranes. white. semiconductor insertion. blue. E-Chain®: Serie E4/00 750 types from stock no cutting costs . UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more storage and retrieval units for high-bay warehouses. white. brown-green. white CF9. white-green. white-grey.04. blue.INI: brown. Colour: dark-blue (similar to RAL 5011) RoHS VDE The cables are manufactured on the basis of VDE. brown Chainflex® Cores ≥ 0. (0.GB-Chainflex 08-06. grey-pink. 07.5 15 35 7x0.5 86 165 CF9.INI 4x0.04 4x0.0 34 78 CF9.INI 3x0.12 12G1.GB-Chainflex 08-06.5 13.INI 5x0.08.0 144 231 CF9.0 14.05.0 48 70 CF9.0 17.03.5 5.03 3x0.12 12G0.10.5 58 105 CF9.5 26 55 CF9.0 20 43 CF9.06 6x0.03.0 241 329 CF9.34 5.75 14.05.34 6.25 25x0.5 17 37 CF9.20 20G0.0 6.2006 22:07 Uhr Seite 70 TPE Control cable Chainflex® CF9 ● for maximum load requirements ● TPE outer jacket ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free ● low-temperature-flexible Delivery program Number of cores and External Copper Weight Part No.25 8.5 6.5 7.0 173 267 CF9.5 115 181 CF9.05.0 86 142 CF9. G = with earthed conductor green-yellow x = without earthed conductor .36 36x0.5 9.15.03 3G1.25 CF9.15.0 [kg/km] 74 Premium Line 2 CF9.05.5 20 46 12x0. no minimum order quantity 70 .05 5G0.02. conductor nominal diameter index [kg/km] CF9.0 72 110 CF9.05.qxd CF9 TPE 5xd 14.5 15 32 CF9.02.05.05.0 173 265 CF9.5 38 56 CF9.5 20.0 24 46 CF9.75 7.12 159 5 18 4.5 7.25 6.03.02.0 29 49 CF9.0 101 140 CF9.03.15..0 50 76 CF9.03.07.05 5G1.25 25G1.0 29 70 CF9.05.75 approx.5 17.08 CF9.5 58 86 CF9.18 18x0.04 4G1.0 7.10.07 7x0.02.0 11.16.18 18G1.34 6.75 13.0 260 400 CF9. [mm] 11.5 5.10..5 9.5 180 320 CF9.INI cross section [mm ] 4x4x0.25 6.02.25 4.0 10 31 CF9.18 18G1.5 12.0 360 602 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.08 8x0.5 8.15.15.5 120 201 CF9.05.07.25 25G0.12 12G1.03.15.02 2x0.0 17 42 8x0.07 7G1.05 5G1.5 CF9.5 17.05.05 5x0.25 CF9.12 12x0.07.04.5 36 CF9.06 6x0.75 6.0 6.25 25G1.07 7G0.34+3x0.04 4G1.07 CF9.07.10.5 20 36 CF9.02.5 8 20 5.5 14.03.10.10.0 13 31 CF9.07.75 11.5 173 368 58 CF9.02 2x0.5 5.34 5. 07 7G2.16 16G2.25.0 288 400 CF9.5 384 515 CF9.0 20..60.05 5G6.0 432 827 CF9.5 24. E-Chain®: System E4/4 750 types from stock no cutting costs .04** 4G10.0 15.5 10. (for up to 10 cuts of the same type) 71 .0 154 195 CF9.350.0 120 174 CF9. [mm] [kg/km] 2 CF9.5 17.0 12.2006 22:08 Uhr Seite 71 Price index CF9 TPE Number of cores and External Copper Weight Part No.5 12.04** 4G35.0 96 128 CF9..0 26.100.0 14. conductor nominal diameter index [kg/km] cross section [mm ] approx.qxd 14.0 1344 1700 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.04 4G6.40.5 600 990 CF9.25.25.25.05 5G2. * Nominal voltage 600/1000 V ** Nominal voltage 450/750 V G = with earthed conductor green-yellow x = without earthed conductor Tel.25. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Delivery program Chainflex® 5xd CF9 for maximum load requirements for both indoor and outdoor applications.0 288 468 CF9.0 614 780 CF9.60.04 4G4.25.160.GB-Chainflex 08-06.0 10.25.5 230 310 CF9.12 12G2.08.04 4G2.5 9.5 24.25 25G2.18* 18G2.0 384 600 CF9.0 168 301 CF9.04** 4G16.5 21. Testing voltage 2000 V (according to DIN VDE 0281-2). 100 m/s2 UV-resistant High Nominal voltage 300/500 V (according to DIN VDE 0245). Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). bending radius 5 x d Temperature range R [V] fixed -40 °C to +100 °C.75 mm2: cores black with white numerals. Oil Oil-resistant (according to EN 60811-2-1).7 – status 1992).10. oil Silicon-free Highly flexible braided copper shield Pressure extruded. Number of conductors ≥ 12: cores combined in bundles and Premium Line stranded together around a centre for high tensile stresses with adapted..qxd 14.2006 22:08 Uhr Seite 72 TPE Control cable Chainflex® CF10 CF10 TPE 5xd Highly flexible special conductor ● for maximum load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free ● low-temperature-flexible [°C] Temperature range R Center element for high tensile stresses [°C] moved -35 °C to +100 °C. Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®. R unsupported/gliding 10 m/s. halogen-free TPE blend Free from silicon which can affect paint adhesion (in compliance with PV 3. one core green/yellow. Hal Halogen-free According to EN 50267-2-1. Core identification Cores < 0.08.75 mm2: color code in accordance with DIN 47100 Cores ≥ 0.GB-Chainflex 08-06. short pitch lengths and pitch directions. pressure extruded (according to VDMA 24568). no minimum order quantity 72 . RoHS . Core stranding Number of conductors < 12: cores stranded in a layer with short pitch length. 5 m/s a max. especially lowtorsion structure. Core insulation Mechanically high-quality TPE mixture.. bending radius 3 x d V max. bio-oil-resistant [a] R Braiding in bundles around high-tensile center cord UV V Gusset-filled. clean room. especially abrasion-resistant and highly Chainflex® Coverage approx. also with bio-oils indoor and outdoor applications. 90% optical.2006 22:08 Uhr Seite 73 Price index CF10 TPE 5xd Overall shield Extremely bending-resistant. Colour: dark-blue (similar to RAL 5011) RoHS VDE The cables are manufactured on the basis of VDE. Typical application area for maximum load requirements almost unlimited resistance to oil. outdoor cranes.qxd 14. Outer jacket 750 types from stock no cutting costs . CE According to 73/23/EWG. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Low-adhesion mixture on the basis of TPE. flexible. adapted to suit the requirements in Energy Chains®. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. semiconductor insertion. quick handling. tinned braided copper shield. 70% linear. UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more storage and retrieval units for high-bay warehouses. machining units/machine tools.. approx.GB-Chainflex 08-06.08.. low-temperature applications Tel. (for up to 10 cuts of the same type) 73 . 04 (4G1.15.01. G = with earthed conductor green-yellow x = without earthed conductor RoHS .0)C 13.5)C 7.5 240 407 CF10.0)C 7.04 (4G0.0 85 137 CF10.5 235 387 CF10.0 71 101 CF10.15.5 47 84 CF10.07 (7G0.05.5)C 11.14)C 7.10.02.5)C 11.5 55 91 CF10.5)C 14.5 239 419 CF10.25.25 (25x0.5)C 19.0)C 13.5 25 52 CF10.04 (4x0.0)C 7.5 57 95 CF10. [mm] [kg/km] CF10.0)C 10.5 246 353 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 200 290 CF10.12 (12G0.05.75)C 15.75)C 16.0 38 70 CF10.25.5)C 11.5 102 192 CF10.18 (18G1.05 (5G4.5)C 15.0 373 624 CF10.15. no minimum order quantity 74 .5 138 244 CF10.05 (5x0.07 (7G1.10.02.0)C 18.24 (24G1.05 (5G0.5)C 9.5 143 270 CF10.5)C 7.05.10.25)C 7.15.24 (24G0.04 (4G1.5)C 13.07.75)C 9.07.0)C 16.qxd 14.12 (12G1.0 361 585 CF10.02.GB-Chainflex 08-06.05 (5G1.25)C 6.12 (12G1.10. conductor nominal diameter index [kg/km] cross section [mm2] approx.10.5 36 80 CF10.5 40 75 CF10.12 (12x0.5 167 280 CF10.20 (20G0.07.75)C 7.5 221 331 CF10.10.0 59 100 CF10.5 155 225 CF10.07 (7G2.0)C 11.18 (18x0.05.75)C 12.05.5 47 86 CF10.25.0 64 118 CF10.75)C 7.0)C 8.10.03 (3G1.12 (12G2..0 105 166 CF10.04 (4G4.40.02 (2x1.0 38 68 CF10.10.2006 22:08 Uhr Seite 74 TPE Control cable Chainflex® CF10 CF10 TPE 5xd Premium Line ● for maximum load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free ● low-temperature-flexible Delivery program Number of cores and External Copper Weight Part No.04 (4x0.5 169 293 CF10.0 67 110 CF10.07.18 (18x0.14)C 10.08.0 305 506 CF10.0)C 8.07.0 96 144 CF10.12 (12x0.5)C 13.12 (12x0.07 (7G1.07.5)C 20.0 205 346 CF10.40.04 (4G2..0 126 180 CF10.18 (18G1.25)C 9.01.08 (8x0. 08.. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® 5xd Control cable CF10 in storage and retrieval units for high-bay warehouses.GB-Chainflex 08-06. (for up to 10 cuts of the same type) 75 .qxd 14.2006 22:08 Uhr Seite 75 Price index CF10 TPE Tel.. E-Chain®: System E2 medium 750 types from stock no cutting costs . bending radius 4 x d Temperature range R Extremely highly flexible special alloy moved [V] fixed -40 °C to +90 °C. Core identification Color code in accordance with DIN 47100.GB-Chainflex 08-06. black. halogen-free TPE mixture Halogen-free According to EN 50267-2-1.INI: brown.04. CF9. especially abrasionresistant and highly flexible. Core stranding Cores stranded in one layer with especially short pitch length. 93/68/EWG RoHS .2006 22:08 Uhr Seite 76 TPE Control cable Chainflex® CF98 CF98 TPE 4xd ● for maximum load requirements and especially small radii up to 4 x d ● TPE outer jacket ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free ● low-temperature-flexible [°C] Temperature range R [°C] -35 °C to +90 °C..7 – status 1992). CE According to 73/23/EWG. Core insulation Mechanically high-quality TPE mixture. Conductor Conductor consisting of a highly flexible special alloy. Colour: dark-blue (similar to RAL 5011) VDE The cables are manufactured on the basis of VDE. Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. 100 m/s2 UV-resistant High Nominal voltage 300/300 V Testing voltage 1500 V Oil Oil-resistant (according to EN 60811-2-1). blue. R unsupported/gliding 10 m/s. oil Hal Braiding in layers with extremely short pitch Gusset-filled extruded.10. bio-oil-resistant [a] R UV V (according to VDMA 24568). white Outer jacket Low-adhesion mixture on the basis of TPE. black Premium Line CF9. blue. 6 m/s a max.02.03. bending radius 3 x d V max. no minimum order quantity 76 ..08. adapted to suit the requirements in Energy Chains®.03.INI: brown.qxd 14. 04 4x0.04.0 60 CF98.07* 7x0.2006 22:08 Uhr Seite 77 Price index CF98 TPE 4xd Lead free According to EU guideline (RoHS) 2002/95/EC.5 38. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 automatic insertion machines.03.03.25 5.4 28 CF98.3 14 CF98.03.02. UV-resistant especially for short.5 16 CF98.25 5.0 30 CF98.4 35 CF98.5 19.0 21 CF98.0 4.07 7x0.0 14.04 4x0.25 7.05.0 30. clean room.0 8.5 6.0 24 CF98. (for up to 10 cuts of the same type) 77 . [mm] [kg/km] CF98.0 12.02 2x0.GB-Chainflex 08-06.08 8x0.08 8x0.34 5.0 55 CF98.0 32.14 5.34 5.03.03.08.02. G = with earthed conductor green-yellow x = without earthed conductor Test data Page 26 Chainflex® CF98 for maximum load requirements and especially small radii at automatic doors.07 7x0.14 4.03* 3x0.5 16.5 26.0 14.14 4. also with bio-oils indoor and outdoor applications.. very fast applications with small radii and tight design space Delivery program Number of cores and External Copper Weight Part No.03* 3x0.34 7.0 40 New New Tel.04 4x0.02.0 31.01.5 16.0 25 CF98.08 8x0.02.14 6.25 6. 750 types from stock no cutting costs . automatic doors.01.01. Chainflex® RoHS Typical application area for maximum load requirements at 4 x d almost unlimited resistance to oil. very quick handling * Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.INI 4x0.5 6.0 11 CF98..qxd 14.INI 3x0.0 53 CF98.14 6.0 63 CF98.34 7.01. conductor nominal diameter index [kg/km] cross section [mm2] approx.01. bending radius 3 x d V max. Overall shield Highly flexible alloyed special shield.GB-Chainflex 08-06.7 – status 1992). 90% optical.2006 22:08 Uhr Seite 78 TPE Control cable Chainflex® CF99 CF99 TPE 4xd Extremely highly flexible special alloy ● for maximum load requirements and especially small radii up to 4 x d ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free ● low-temperature-flexible [°C] Temperature range R [°C] moved -35 °C to +90 °C. Outer jacket Low-adhesion mixture on the basis of TPE. Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®. adapted to suit the requirements in Energy Chains®. 6 m/s a max. 70% linear. bending radius 4 x d Temperature range R [V] fixed -40 °C to +90 °C. oil Extremely highly flexible special shield made of alloyed wires Hal Halogen-free According to EN 50267-2-1.. Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3.10. approx. Core stranding Cores stranded in one layer with especially short pitch length. Colour: dark-blue (similar to RAL 5011) RoHS . halogen-free TPE blend Conductor Conductor consisting of a highly flexible special alloy. especially abrasion-resistant and highly flexible. Core identification Color code in accordance with DIN 47100. R unsupported/gliding 10 m/s. Premium Line Pressure extruded. 100 m/s2 UV-resistant High Nominal voltage 300/300 V Testing voltage 1500 V Oil Oil-resistant (according to EN 60811-2-1).qxd 14.08. Coverage approx.. bio-oil-resistant [a] R Braiding in layers with extremely short pitch UV V Gusset-filled extruded (according to VDMA 24568). Core insulation Mechanically high-quality TPE mixture. no minimum order quantity 78 . 01..14)C 8.0 Tel.04** (4x0.02.0 CF99.25)C 8. clean room.01.34)C 7.03** (3x0.0 64..0 85.GB-Chainflex 08-06.0 CF99.2006 22:08 Uhr Seite 79 Price index CF99 TPE RoHS VDE The cables are manufactured on the basis of VDE.0 105.0 35.0 51.qxd 14.08** (8x0.25)C 6.14)C 6.08.0 CF99.0 CF99.02** (2x0. also with bio-oils especially for short.0 CF99.14)C 7.5 13.01.5 37.5 25.0 56.25)C 8.0 CF99. automatic doors.5 30. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC.34)C 9.5 31.03.5 33.0 43.02. conductor nominal diameter index [kg/km] cross section [mm ] approx.0 93.04** (4x0.02. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs . Chainflex® 4xd Typical application area for maximum load requirements at 4 x d almost unlimited resistance to oil.0 CF99.34)C 6.14)C 5.5 27. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 indoor and outdoor applications.08** (8x0.07** (7x0.0 CF99.08** (8x0.0 62. UV-resistant ** Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.02.0 69. very fast applications with small radii and tight design space automatic insertion machines.03.0 94.25)C 6.01.14)C 6.0 48.0 CF99.34)C 8.5 62.0 48.03** (3x0.04** (4x0.01.03** (3x0.07** (7x0.0 CF99. very quick handling Delivery program Number of cores and External Copper Weight Part No. CE According to 73/23/EWG.03. (for up to 10 cuts of the same type) 79 .0 CF99.5 56. [mm] [kg/km] 2 CF99.0 21.0 36.0 CF99.07** (7x0.5 54.03.0 16. 2006 22:08 Uhr Seite 80 .qxd 14.08.80 Bus cables Encoder cables Fibre optic cables Data cables GB-Chainflex 08-06. 08.LC.5 -20/ +60 RoHS CFLK PUR 12.5 -20/ +70 RoHS CFLG. [m/s] unsupported Temperature moved from/to [°C] ✔ ✔ 3 2 20 82 ✔ 5 3 50 84 ✔ 10 6 100 86 ✔ 10 6 100 88 Oil-resistant Bending radius moved [factor x d] PVC Approvals and standards Shield CF240 Chainflex® cable Jacket Chainflex types Torsion resistant ® Data cables Bus cables (with selection chart for Chainflex® bus cables) CFBUS TPE ✔ 10-12.LC TPE ✔ 10 -35/ +70 RoHS CF11. G.D TPE ✔ 10 -35/ +100 RoHS PVC 10 -5/ +70 RoHS CFLG.MF PUR 12.D TPE ✔ 12 -35/ +100 RoHS CF11.5 -35/ +70 RoHS 90 ✔ 10 6 100 92 ✔ 10 6 100 96 ✔ 10 6 100 98 ✔ 10 6 100 100 ✔ 5 3 50 102 ✔ 2 30 106 ✔ 10 6 100 110 ✔ 10 5 20 114 ✔ 10 6 20 116 ✔ 10 5 20 118 ✔ 10 6 20 120 ✔ 10 5 100 122 Measuring system cables CF211 PVC ✔ 10 -5/ +70 RoHS CF111.T TPE 15 -20/ +60 RoHS TPE 10 -35/ +100 RoHS Fibre optic cable (FOC) CFLG Koax cables KOAX 1 81 . [m/s] gliding 10-12 V max.GB-Chainflex 08-06.2006 22:08 Uhr Seite 81 CF211 PVC ✔ 10 -5/ +70 RoHS CF11 TPE ✔ 10 -35/ +100 RoHS CF12 TPE ✔ 10 -35/ +100 RoHS Page RoHS a max. [m/s2] -5/ +70 V max.D TPE ✔ 10 -35/ +70 RoHS CF14 CAT5 TPE ✔ 12.qxd 14.5 -35/ +70 RoHS CF11.2HG. Pressure extruded Coverage approx. UL Style 1729 and 2464. R Fine-wire special conductor Temperature range unsupported/gliding 3 m/s. oil-resistant mixture on the basis of PVC. FT1.08. bending radius 10 x d with < 10 m travel. Core stranding The individual cores are stranded in layers with short pitch lengths.2006 22:08 Uhr Seite 82 PVC Data cable Chainflex® CF240 ● for high load requirements ● PVC outer jacket ● shielded ● oil-proof in accordance with VDE ● flame-retardant [°C] R [°C] -5 °C to +70 °C. Overall shield Extremely bending-resistant. 70% linear. 300 V . tinned braided copper shield. 80 °C CSA LL63878. Intermediate sheath Foil taping over the external layer. 90% optical. CEI 20-35. Core insulation Mechanically high-quality PVC mixture (according to DIN VDE 0207 Part 4). Economy Line Outer jacket Low-adhesion. approx. no minimum order quantity 82 .. Conductor Highly flexible braided copper shield Very finely stranded special cores of particularly high-flex design made of bare copper wires. moved bending radius 12 x d with ≥ 10 m travel Temperature range R fixed [V] -20 °C to +70 °C. 80 °C. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). Flame-retardant According to IEC 332-1. 2 m/s a max. oil (in compliance with PV 3.qxd CF240 PVC 10-12 x d 14.7 – status 1992). bending radius 5 x d V max. 300 V. Colour: gray (similar to RAL 7001) RoHS VDE The cables are manufactured on the basis of VDE. Core identification Color code in accordance with DIN 47100. Testing voltage 1500 V Oil Oil-proof (according to DIN VDE 0207). 20 m/s2 Nominal voltage 300/300 V (according to DIN VDE 0245)..10. Silicon-free Free from silicon which can affect paint adhesion [a] R V Braiding in layers with extremely short pitch .GB-Chainflex 08-06. 07 (7x0.14)C 8.qxd 14..02.03. but also outdoor ones at temperatures > 5 °C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 71 116 CF240.0 18 38 CF240.04 (4x0.24 (24x0.14)C 5.03.05 (5x0.25)C 8.0 71 122 CF240.02.03.34)C 8. conductor nominal diameter index [kg/km] cross section [mm ] approx.02.03.5 32 58 CF240.10 (10x0.34)C 8..02.34)C 6.05 (5x0.03.14)C 6.07 (7x0.0 87 140 CF240. (for up to 10 cuts of the same type) 83 .34)C 9.08 (8x0.34)C 6.5 40 74 CF240.5 55 110 CF240.02.01.25)C 5. [mm] [kg/km] CF240.14 (14x0.25)C 11.5 60 113 CF240.0 57 100 CF240.25)C 5.01. machining units/packaging machines.24 (24x0. handling.02.25)C 7.18 (18x0.03 (3x0.14)C 5.14 (14x0.34)C 5.01.0 25 51 CF240.18 (18x0.34)C 7.0 92 174 CF240.0 42 76 CF240.14 (14x0.25)C 9.0 35 66 CF240.18 (18x0. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date 1/2006.05 (5x0.24 (24x0.14)C 7.0 43 75 CF240. Chainflex® 10-12 x d Typical application area for high load requirements light oil influence especially for freely suspended and gliding travel distances up to 50 m storage and retrieval units for high-bay warehouses.03.02.01.03.03.0 48 90 CF240.02.0 27 52 CF240.5 21 40 CF240.0 28 51 CF240. indoor cranes Delivery program Number of cores and External Copper Weight Part No.34)C 12.5 20 42 CF240.25)C 6.04 (4x0.GB-Chainflex 08-06.5 24 45 CF240.01.2006 22:08 Uhr Seite 83 Price index CF240 PVC RoHS CEI According to CEI 20-35 CE According to 73/23/EWG. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 preferably indoor applications.07 (7x0.03 (3x0.04 (4x0.0 16 35 CF240.0 115 203 2 Tel.5 24 48 CF240.01.01.14)C 8.03 (3x0. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .25)C 7.08.14)C 5. core pairs also stranded with short pitch lengths. Pressure extruded Core identification Color code in accordance with DIN 47100. 90% optical. 300 V . Economy Line Outer jacket Low-adhesion. oil (in compliance with PV 3. 300 V.GB-Chainflex 08-06. Colour: gray (similar to RAL 7001) RoHS VDE The cables are manufactured on the basis of VDE. R unsupported/gliding 5 m/s. UL Style 1729 and 2464.7 – status 1992).10. approx. Silicon-free Free from silicon which can affect paint adhesion [a] R V 2 conductors each stranded with short pitch . Coverage approx. Flame-retardant According to IEC 332-1. no minimum order quantity 84 . 50 m/s2 Nominal voltage 300/300 V (according to DIN VDE 0245). 80 °C. tinned braided copper shield. 80 °C CSA LL63878.. Testing voltage 1500 V Oil Oil-proof (according to DIN VDE 0207). 70% linear.. FT1. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). Overall shield Extremely bending-resistant.2006 22:08 Uhr PVC Data cable Chainflex® CF211 ● for high load requirements ● PVC outer jacket ● shielded ● oil-proof in accordance with VDE ● flame-retardant [°C] Temperature range R Fine-wire special conductor Seite 84 moved [°C] -5 °C to +70 °C. Intermediate sheath Foil taping over the external layer. Core stranding 2 cores each stranded in pairs with short pitch lengths. oil-resistant mixture on the basis of PVC. bending radius 10 x d Temperature range R fixed [V] -20 °C to +70 °C.qxd CF211 PVC 10 x d Center element for high tensile stresses 14. 3 m/s a max. CEI 20-35. bending radius 5 x d V max.08. Core insulation Mechanically high-quality PVC mixture (according to DIN VDE 0207 Part 4). Highly flexible braided copper shield Conductor Very finely stranded special cores of particularly high-flex design made of bare copper wires. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 preferably indoor applications.5))C (6x(2x0. cross section [mm ] approx.GB-Chainflex 08-06.02 CF211.2006 22:08 Uhr Seite 85 Price index CF211 PVC RoHS CEI According to CEI 20-35 CE According to 73/23/EWG.25))C (4x(2x0.5 8.02 CF211.0 9.02 CF211.5))C 35 60 73 85 97 110 160 195 205 79 50 80 100 120 145 185 230 320 335 Tel.D (TPE-Economy Line) Page 108.25))C (5x(2x0.04.25))C (2x(2x0.5 13.05.. CF211 (PVC-Economy Line) Page 104.05.02 CF211. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date 1/2006.02.0 12.25))C (10x(2x0.0 7.05.02.25))C (8x(2x0.02 2 (1x(2x0.25))C (6x(2x0.5))C (14x(2x0.02 CF211.qxd 14.03.08. machining units/packaging machines.10.01.02 CF211.0 16 28 37 44 51 58 75 93 109 37 23 44 57 68 80 99 124 175 187 CF211.05.02 CF211.5 8.05.03.02.34))C (1x(2x0.5))C (10x(2x0.02 CF211.02 CF211.08.06.5))C (5x(2x0.05.02 CF211.5 8.D (TPE-Premium Line) 750 types from stock no cutting costs .05.03. Chainflex® 10 x d Typical application area for high load requirements light oil influence especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses.02 CF211.0 8.02.02.5 14.14. indoor cranes Delivery program Number of cores and External Copper Weight Data cable conductor nominal diameter index [kg/km] Part No. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Measuring system cable Page 100.05.01.02.0 5.0 9.5))C (4x(2x0. [mm] [kg/km] 5.0 17.08.04.02 CF211.02 CF211. but also outdoor ones at temperatures > 5 °C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.02.06. handling.02 CF211.14.5 9.05.0 16.02.5))C (2x(2x0.5))C (3x(2x0.05.5 11.02 CF211.0 13. CF11.25))C (3x(2x0.02.05.25))C (14x(2x0. CF111..5 11.5))C (8x(2x0.02 CF211.02 CF211.0 7.02.02.02 CF211.25))C (3x(2x0.10.03. (for up to 10 cuts of the same type) 85 . Highly flexible braided copper shield Hal Halogen-free According to EN 50267-2-1. adapted to suit the requirements in Energy Chains®. R 2 conductors each stranded in especially short pitch -35 °C to +100 °C. tinned braided copper shield.qxd 14. Outer jacket Low-adhesion mixture on the basis of TPE. Colour: dark-blue (similar to RAL 5011) RoHS . oil Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. bending radius 10 x d unsupported/gliding 10 m/s. Coverage approx. 70% linear. no minimum order quantity 86 . approx.08.0 mm2: color code in accordance with DIN 47100 Premium Line Cores ≥ 1.0 mm2: cores black with white numerals Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®.. 100 m/s2 UV-resistant High Nominal voltage 300/300 V (according to DIN VDE 0245). core pairs also stranded with short pitch lengths. Gusset-filled extruded (according to VDMA 24568). Core stranding 2 cores each stranded in pairs with short pitch lengths.10. Core identification Cores < 1. halogen-free TPE blend Core insulation Mechanically high-quality TPE mixture. especially abrasion-resistant and highly flexible. Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). Testing voltage 1500 V Oil Oil-resistant (according to EN 60811-2-1). 90% optical. Overall shield Extremely bending-resistant. 6 m/s a max. bending radius 5 x d V max.2006 22:08 Uhr Seite 86 TPE Data cable Chainflex® CF11 CF11 TPE 10 x d Especially bendingresistant fine-wire stranded conductor ● for maximum load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free [°C] Temperature range R moved [°C] Temperature range R fixed [V] -40 °C to +100 °C. bio-oil-resistant [a] R UV V .7 – status 1992)..GB-Chainflex 08-06. Pressure extruded. 02 (3x(2x0.01.0 28 64 CF11.02 (2x(2x0.0 34 60 CF11.5))C 14.08.D (TPE-Premium Line) 750 types from stock no cutting costs . Chainflex® 10 x d Typical application area for maximum load requirements almost unlimited resistance to oil.0 95 190 CF11. [mm] [kg/km] CF11.5))C 13. outdoor cranes.5))C 16.0 44 80 CF11.03.04. CE According to 73/23/EWG.02.02 (18x(2x0.D (TPE-Economy Line) Page 110.02.02 (6x(2x1.01.02. semiconductor insertion.25))C 7. low-temperature applications Delivery program Number of cores and External Copper Weight Bus cable conductor nominal diameter index [kg/km] Part No.25))C 9.05.34))C 12.06.75))C 11.0 91 108 CF11.03.02.25))C 9.07.18.10. (for up to 10 cuts of the same type) 87 .0 86 164 CF11.02.25))C 13.04.02 (4x(2x0.03.04.5))C 10.10.03.0 242 419 CF11.0 30 50 CF11. CF111.05.5))C 17. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 indoor and outdoor applications. also with bio-oils especially for freely suspended and gliding travel distances up to 400 m and more storage and retrieval units for high-bay warehouses.25))C 9.25. machining units/machine tools.14))C 14.0 55 100 CF11. CF11.02 (8x(2x0. cross section [mm2] approx.02 (10x(2x0.02 (4x(2x0.0))C 12.0 99 200 CF11.02 (4x(2x0.15.09.02 (3x(2x2.02 (5x(2x0.02.02 (8x(2x0.06.0 131 250 CF11..5 92 198 CF11.14))C 7.5 210 410 Tel.02 (4x(2x1. quick handling.GB-Chainflex 08-06. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC.02 (6x(2x0.02 (3x(2x0. clean room.04.5 90 154 CF11.02.0 121 180 CF11.0 77 131 CF11. UV-resistant Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.02 (9x(2x0. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Measuring system cable Page 102..2006 22:08 Uhr Seite 87 Price index CF11 TPE RoHS VDE The cables are manufactured on the basis of VDE. CF211 (PVC-Economy Line) Page 106.25))C 12.05.qxd 14.08.05.08. RoHS . 100 m/s2 UV-resistant High Nominal voltage 300/300 V (according to DIN VDE 0245). Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). pressure extruded (in compliance with PV 3.7 – status 1992). approx.2006 22:08 Uhr Seite 88 TPE Data cable Chainflex® CF12 CF12 TPE 10 x d Especially bendingresistant fine-wire stranded conductor Pressure extrudet element jacket ● for maximum load requirements ● TPE outer jacket ● double-shielded ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free [°C] Temperature range R [°C] -35 °C to +100 °C..GB-Chainflex 08-06. 90% optical. 70% linear. no minimum order quantity 88 . approx. core pairs also stranded with short pitch lengths. 70% linear. bio-oil-resistant [a] R Center element for high tensile stresses UV V 2 conductors each stranded in especially short pitch (according to VDMA 24568). 6 m/s a max. bending radius 10 x d Temperature range R Highly flexible braided copper shield moved [V] fixed -40 °C to +100 °C. Coverage approx. tinned braided copper shield. halogen-free TPE blend Core insulation Mechanically high-quality TPE mixture. bending radius 5 x d V max.5 mm2: color code in accordance with DIN 47100 Cores ≥ 0.qxd 14. Premium Line Coverage approx.5 mm2: cores black with white numerals Element shield Extremely bending-resistant.08. oil Silicon-free Gusset-filled. Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®. Pressure extruded. Testing voltage 1500 V Oil Oil-resistant (according to EN 60811-2-1). Hal Highly flexible steel wire braid Free from silicon which can affect paint adhesion Halogen-free According to EN 50267-2-1. Element jacket TPE mixture adapted to suit the requirements in Energy Chains® over pair shield. 90% optical. R unsupported/gliding 10 m/s. Core identification Cores < 0.10.. Core stranding 2 cores each stranded in pairs with short pitch lengths. Overall shield Highly flexible shield consisting of galvanized steel wire braid. quick handling. outdoor cranes.5) C)C 24.02 (8 x (2 x 0.25)C)C 12.08.05.05.14.06.04. RoHS VDE The cables are manufactured on the basis of VDE.05..5) C)C 17. (for up to 10 cuts of the same type) 89 .0 93 220 CF12. also with bio-oils indoor and outdoor applications.GB-Chainflex 08-06. adapted to suit the requirements in Energy Chains®. for especially high EMC safety Delivery program Number of cores and External Copper Weight Part No. especially abrasion-resistant and highly flexible. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Typical application area Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0 74 2 CF12.0 132 360 CF12.5) C)C 22.5) C)C 13.10.qxd 14.0 221 548 CF12.05.0 198 542 Tel.02 (4 x (2 x 0.02..03.02 (5 x (2 x 0.05.08.02 (4 x (2 x 0.5) C)C 20.02 (10 x (2 x 0. CE According to 73/23/EWG.5) C)C 15.0 88 255 CF12.25)C)C 135 CF12.0) C)C 20.05.05.10.04.2006 22:08 Uhr Seite 89 Price index CF12 TPE 10 x d Outer jacket Low-adhesion mixture on the basis of TPE.05. machining units/machine tools.02 (3 x (2 x 0. Chainflex® Colour: dark-blue (similar to RAL 5011) for maximum load requirements almost unlimited resistance to oil. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. clean room. low-temperature applications.06. UV-resistant especially for freely suspended and gliding travel distances up to 400 m storage and retrieval units for high-bay warehouses.0 66 210 CF12.0 110 297 CF12. G = with earthed conductor green-yellow x = without earthed conductor Test data Page 33 750 types from stock no cutting costs .02 (14 x (2 x 0. [mm] [kg/km] 12.02.02 (6 x (2 x 0.05.02 (5 x (2 x 0.0 309 723 CF12. conductor nominal diameter index [kg/km] cross section [mm ] approx.5) C)C 14.02 (6 x (2 x 1. semiconductor insertion.0 177 477 CF12. 02.040 ✔ CFBUS.LC CF11.CAT5 ✔ CF14.022 ✔ CFBUS.02.02.15.02.02.LC.020 ✔ CFBUS.041 ✔ CFBUS.021 ✔ CFBUS.010 ✔ CFBUS.02.10. no minimum order quantity 90 .05.08.D CF11.042 ✔ CFBUS.CAT5 ✔ CF14.05.01.LC ✔ CF11.02.055 FireWire CF11.02..2006 22:08 Uhr Seite 90 Selection chart for Chainflex® bus cables Chainflex® cable Profibus Interbus CAN Bus DeviceNet Ethernet/CAT5 CFBUS CFBUS.LC.LC.030 ✔ CFBUS.02.03.02.011 ✔ CFBUS.01.02.03.LC.05.04.02.D ✔ CF14 CAT5 CF14.05.D ✔ CF11.LC.LC ✔ CF11.D ✔ CF11.031 ✔ CFBUS.01.02.02.05.04.02.02.CAT5 ✔ .02.02.qxd Selection Chainflex® bus cable 14.044 ✔ CFBUS.02.LC.GB-Chainflex 08-06.002 ✔ CFBUS.02.050 CAT6 CAT6 CFBUS.IB-S ✔ CF11.PBA.03.D ✔ CF11.LC.PBA.07.02.PBA.IB-S ✔ Premium Line CF11.02.02.02.02.003 ✔ CFBUS.03..001 ✔ CFBUS.D ✔ CF11.02.D ✔ CF11. 08.. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 FireWire Chainflex® bus cable 750 types from stock no cutting costs .2006 22:09 Uhr Seite 91 Selection Chainflex® ✔ RoHS Characteristic wave impedance [Ω] flame-retardant Halogen-free Page 150 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 150 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 150 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 100 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 100 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 120 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 120 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 120 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 120 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 120 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 100 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 100 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 100 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 100 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 100 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 100 ✔ ✔ ✔ ✔ ✔ ✔ ✔ 92 120 ✔ ✔ ✔ ✔ 96 120 ✔ ✔ ✔ ✔ 96 100 ✔ ✔ ✔ ✔ 96 100 ✔ ✔ ✔ ✔ 96 120 ✔ ✔ ✔ ✔ ✔ 98 120 ✔ ✔ ✔ ✔ ✔ 98 120 ✔ ✔ ✔ ✔ ✔ 98 150 ✔ ✔ ✔ ✔ ✔ 98 150 ✔ ✔ ✔ ✔ ✔ 98 150 ✔ ✔ ✔ ✔ ✔ 98 100 ✔ ✔ ✔ ✔ ✔ 100 100 ✔ ✔ ✔ ✔ ✔ 100 100 ✔ ✔ ✔ ✔ ✔ 100 Tel..GB-Chainflex 08-06.qxd 14. (for up to 10 cuts of the same type) 91 . Colour: violet (similar to RAL 4001) RoHS . 6 m/s a max. 90% optical. tinned braided copper shield. 100 m/s2 UV-resistant Medium Nominal voltage 30 V Testing voltage 150 V Oil Oil-resistant (according to EN 60811-2-1). CEI 20-35. especially abrasionresistant and highly flexible. approx.. bio-oil-resistant [a] R UV Conductors stranded in short pitch V Gusset-filled extruded Highly flexible braided copper shield (according to VDMA 24568). Schedule delivery program Coverage approx. oil Flame-retardant According to IEC 332-1.2006 22:09 Uhr Seite 92 TPE Bus cable Chainflex® CFBUS ● for maximum load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● flame-retardant [°C] Temperature range R Especially bendingresistant fine-wire stranded conductor [°C] moved -35 °C to +70 °C.7 – status 1992). bending radius 10-12. Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3.5 x d 14.5 x d Temperature range R [V] fixed -40 °C to +70 °C. Overall shield Extremely bending-resistant. Premium Line Pressure extruded. 70% linear. Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228).GB-Chainflex 08-06. no minimum order quantity 92 . Core stranding According to bus specification.10.08.qxd CFBUS TPE 10-12. adapted to suit the requirements in Energy Chains®.. Core identification According to bus specification Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®. Outer jacket Low-adhesion mixture on the basis of TPE. bending radius 5 x d V max. flame-retard TPE blend Core insulation According to bus specification. R unsupported/gliding 10 m/s. FT1. UL/CSA Style 1589 and 21371..2006 22:09 Uhr Seite 93 Price index CFBUS TPE The cables are manufactured on the basis of VDE. (for up to 10 cuts of the same type) 93 . clean room. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 RoHS VDE Chainflex® 10-12. DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC.08. Typical application area for maximum load requirements almost unlimited resistance to oil. 80 °C CE According to 73/23/EWG. machining units/machine tools. 93/68/EWG DESINA According to VDW. semiconductor insertion.qxd 14. also with bio-oils indoor and outdoor applications without direct sun radiation especially for freely suspended and gliding travel distances up to 400 m bus connection cable for storage and retrieval units for high-bay warehouses. 30 V. indoor cranes. low-temperature applications Tel.5 x d Test data Page 26 750 types from stock no cutting costs ..GB-Chainflex 08-06. quick handling. [mm] [kg/km] 2 Profibus (bending radius 10 x d) CFBUS.050 (4x(2x0.25))C 8.5))C 8.003 3x0. Other types available on request.15))C 8.5 x d 14.5 33 66 CFBUS.5 x d) CFBUS.25)C 11.011 (3x(2x0.25)C 8.15)C+2x(0.0 77 131 7.5 23 70 CFBUS.25))C 10.021 (2x0. no minimum order quantity 94 .0 46 101 CFBUS.5)C 8.5 42 118 Ethernet/CAT6 (bending radius 12..75+(2x0.0 74 135 (2x(2x0.25))C 7.0 33 43 CFBUS.0 58 121 Interbus (bending radius 10 x d) CFBUS.5 42 83 CFBUS. conductor nominal cross diameter index [kg/km] section [mm ] approx.5 53 106 CFBUS.08.5 x d) CFBUS.5 33 65 CFBUS. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.020 DeviceNet (bending radius 10 x d) CFBUS. G = with earthed conductor green-yellow x= without earthed conductor RoHS .25))C 10.5 96 110 Ethernet/CAT5 (bending radius 12.34)C Premium Line * Delivery time upon inquiry The Chainflex® types marked with ** are cables designed as a star-quad.5 x d) CFBUS.25))C 8.055 2x(2x0.022 (2x(2x0.25)C 12.5 45 83 CAN-BUS/Fieldbus (bending radius 10 x d) CFBUS.040** (2x(2x0.GB-Chainflex 08-06.041 (4x(2x0.5 36 77 CFBUS.002 4x1.2006 22:09 Uhr Seite 94 TPE Bus cable Chainflex® CFBUS ● for maximum load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● flame-retardant Delivery program Number of cores and External Copper Weight Part No.010 (3x(2x0.qxd CFBUS TPE 10-12.042* (5x(2x0.25)+3x1.030 Drop (1x2xAWG24+1x2xAWG22)C 7.5+(2x0.001 (2x0.0 35 79 10.14)C)C FireWire (bending radius 12..5 96 175 CFBUS.031 Trunk (1x2xAWG18+1x2xAWG15)C 11.044 (4x(2x0.0)C 10. 050 FireWire CFBUS. pink white. white. brown. brown. gray. pink.25))C CFBUS.5+ CFBUS. orange. pink. black Ethernet/CAT5 CFBUS.Number of cores Colour code Part No.2006 22:09 Uhr Seite 95 Price index CFBUS TPE 10-12. blue. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 CFBUS.044 100 (4x(2x0.25)C red.041 100 (4x(2x0. green. brown.040 100 (2x(2x0. blue (1x2xAWG15)C red. blue.25))C white.030 CFBUS. green.022 120 (2x(2x0.25)C red. green. blue (1x2xAWG22)C red. yellow (star-quad stranding) CFBUS. green 3x0.25))C white. violet CFBUS.34)C ** Delivery time upon inquiry G = with earthed conductor green-yellow black.002 150 4x1. yellow (star-quad stranding) DeviceNet CFBUS. gray. green/red Tel.5))C white. green. yellow. white. gray. [Ω] section [mm2] CFBUS. green.. green Chainflex® impedance nominal cross Profibus Interbus 100 (3x(2x0.5 x d Delivery program Characteris. brown white.020 120 (2x(2x0.021 120 (2x0. brown 100 2x(2x0.75+ black. red. yellow. blue. green-yellow (2x0. gray.010 Ethernet/CAT6 CFBUS.003 150 red. white x = without earthed conductor FireWire cable for moving energy supplies in digital camera technology.08.GB-Chainflex 08-06.. brown. green.14)C)C white. green. brown.15)C+ orange/blue. yellow.25))C CFBUS. yellow. yellow (star-quad stranding) CAN-BUS/Fieldbus CFBUS. black.011 100 (3x1. brown. green. tic wave and conductor approx. green. black (1x2xAWG18)+ white. 750 types from stock no cutting costs . pink. green black with white numbers (2x0.042** 100 (5x(2x0.001 150 (2x0. red CFBUS. blue. gray. (for up to 10 cuts of the same type) 95 .5)C CFBUS. brown.qxd 14. white. blue. pink red.15))C white.25))C white. brown.031 120 120 (1x2xAWG24)+ white.055 2x(0. yellow. green-yellow 3x(2x0. red 100 (4x(2x0.25)C CFBUS. blue.0+ white.25))C white. 10. Outer jacket Low-adhesion mixture on the basis of TPE. 100 m/s2 UV-resistant High Nominal voltage 30 V Testing voltage 150 V Oil Oil-resistant (according to EN 60811-2-1). Premium Line Pressure extruded. Core stranding According to bus specification. Highly flexible braided copper shield Hal Halogen-free According to EN 50267-2-1. Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). R unsupported/gliding 10 m/s. Schedule delivery program Coverage approx. approx.7 – status 1992). 90% optical. bending radius 10 x d Temperature range R [V] fixed -40 °C to +70 °C.08. Overall shield Extremely bending-resistant.LC (low capacitance) ● for maximum load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free ● UV-resistant [°C] Temperature range R [°C] moved -35 °C to +70 °C.2006 22:09 Uhr Seite 96 TPE Bus cable Chainflex® CF11. oil Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. adapted to suit the requirements in Energy Chains®. Colour: dark-blue (similar to RAL 5011) RoHS .. bending radius 5 x d V max. halogen-free TPE blend Core insulation According to bus specification. Core identification According to bus specification Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®. bio-oil-resistant [a] R UV Conductors stranded in short pitch V Gusset-filled extruded (according to VDMA 24568). tinned braided copper shield. especially abrasionresistant and highly flexible. 6 m/s a max.LC TPE 10 x d Especially bendingresistant fine-wire stranded conductor 14. 70% linear.GB-Chainflex 08-06.qxd CF11.. no minimum order quantity 96 . 25))C 8.LC (2x0.. semiconductor insertion.2006 22:09 Uhr Seite 97 Price index CF11.01. blue.25))C green.IB-S (3x(2x0.qxd 14. yellow (star-quad stranding) 150 (2x(2x0. green yellow.g. brown e.IB-S e. pink CF11.25+ white. tic wave and conductor impedance nominal cross approx.02. Chainflex® 10 x d Typical application area for maximum load requirements almost unlimited resistance to oil.02.IB-S 100 (3x(2x0.03.02.03.02.03. [Ω] section [mm2] Interbus CF11. machining units/machine tools.5))C white. brown.02.02.02.02.05. [mm] [kg/km] 2 e. conductor nominal diameter index [kg/km] cross section [mm ] approx. UV-resistant especially for freely suspended and gliding travel distances up to 400 m Tel. Interbus CF11.02.05.0)C red.25))C 8.LC TPE RoHS VDE The cables are manufactured on the basis of VDE.5)C CF11. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.10. CAN-Bus e. green.LC* (2x(2x0.02.Number of cores Colour code Part No.LC 120 (2x(2x0. red. green-yellow white.08.03. pink 3x1. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 bus connection cable for storage and retrieval units for high-bay warehouses. brown.02.0 33 80 CF11. brown CAN-Bus CF11.5)C 8.5 42 83 (3x(2x0. (for up to 10 cuts of the same type) 97 .25)+3x1.IB-S 100 (3x2x0.25))C white.02.PBA.02.03.10.g. clean room. Delivery program Characteris.g. Profibus CF11. gray. also with bio-oils indoor and outdoor applications. CE According to 73/23/EWG. low-temperature applications Delivery program Number of cores and External Copper Weight Part No.LC New 750 types from stock no cutting costs . indoor cranes.02. yellow. brown.PBA.LC New G = with earthed conductor green-yellow x = without earthed conductor The Chainflex® types marked with * are cables designed as a star-quad.GB-Chainflex 08-06..5 36 77 CF11.LC 120 (2x0.g.05.02.02. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC.02.5))C 8. quick handling.02.0)C 10.05.0 74 135 CF11.02. gray.5 45 83 (2x(2x0. green yellow.01.02. Profibus CF11.03. adapted to suit the requirements in Energy Chains®. Colour: violet (similar to RAL 4001) VDE The cables are manufactured on the basis of VDE. R unsupported/gliding 10 m/s.2006 22:09 Uhr Seite 98 TPE Bus cable Chainflex® CF11. halogen-free TPE blend Core insulation According to bus specification. no minimum order quantity 98 . Premium Line Pressure extruded. Outer jacket Low-adhesion mixture on the basis of TPE. bending radius 10 x d Temperature range R [V] fixed -40 °C to +70 °C. 70% linear. bending radius 5 x d V max. Highly flexible braided copper shield Hal Halogen-free According to EN 50267-2-1.. 100 m/s2 UV-resistant Medium Nominal voltage 30 V Testing voltage 150 V Oil Oil-resistant (according to EN 60811-2-1).08.LC. tinned braided copper shield.D (low capacitance) ● for maximum load requirements ● TPE outer jacket ● shielded ● PVC-free/halogen-free ● oil-resistant ● bio-oil-resistant [°C] Temperature range R [°C] moved -35 °C to +70 °C. Schedule delivery program Coverage approx. oil Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. Core stranding According to bus specification.10.LC.qxd CF11.7 – status 1992). especially abrasionresistant and highly flexible. 90% optical.GB-Chainflex 08-06..D TPE 10 x d Especially bendingresistant fine-wire stranded conductor 14. approx. Core identification According to bus specification Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®. Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). bio-oil-resistant [a] R UV Conductors stranded in short pitch Gusset-filled extruded V (according to VDMA 24568). 6 m/s a max. RoHS . Overall shield Extremely bending-resistant. D 150 (1x(2x0.LC. green black with white numbers (2x0.02.05.D TPE RoHS CE According to 73/23/EWG. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 indoor and outdoor applications without direct sun radiation Fieldbus (CAN-Bus) CF11.D 150 CF11.03.02. (for up to 10 cuts of the same type) 99 .2006 22:09 Uhr Seite 99 Price index CF11.02.D (3x0.5 23 70 CF11. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.LC.02.02. blue.02. Chainflex® 10 x d Typical application area for maximum load requirements almost unlimited resistance to oil.5+(2x0.D 120 (2x(2x0.PBA.05. yellow (star-quad stranding) white.15.LC.LC.01. 93/68/EWG DESINA According to VDW.5 96 175 CF11.02.03.PBA.02.02. clean room. DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC.LC. [mm] [kg/km] CF11.5))C white.02.LC.01. semiconductor insertion.02.25)C) red.LC.25))C 8. indoor cranes.. green Fieldbus (CAN-Bus) CF11.25)C) 11.07.LC.01. also with bio-oils especially for freely suspended and gliding travel distances up to 400 m bus connection cable for storage and retrieval units for high-bay warehouses.02.D (1x(2x0.02.25))C CF11.PBA. low-temperature applications Delivery program Number of cores and External Copper Weight Part No.02..01.25)C) 12.D 150 CF11.02.Number of cores Colour code Part No.D 120 (1x(2x0.15.5 36 77 The Chainflex types marked with ** are cables designed as a star-quad.LC.02.07.GB-Chainflex 08-06.PBA.qxd 14. brown.02.02.PBA.25)C) red. [Ω] section [mm2] Profibus CF11.25))C (4x1.0 58 121 Tel. G = with earthed conductor green-yellow x = without earthed conductor ® Delivery program Characteris.04. machining units/machine tools. quick handling.5))C 8. Other types available on request.D (4x1.08.LC.02.PBA. green (3x0.LC.5+ red.5 33 66 CF11.D (1x(2x0.75+ black.75+(2x0.02.25))C 8.D** (2x(2x0.04. green-yellow (2x0. conductor nominal diameter index [kg/km] Profibus cross section [mm2] approx. tic wave and conductor impedance nominal cross approx. brown Test data Page 26 750 types from stock no cutting costs . green. Coverage approx. tinned braided copper shield.10. R unsupported/gliding 10 m/s. Outer jacket Low-adhesion mixture on the basis of TPE. 6 m/s a max.5 x d Especially bendingresistant fine-wire stranded conductor 14. Core identification Color code in accordance with DIN 47100 Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®.2006 22:09 Uhr TPE Bus cable Chainflex® CF14 CAT5 ● Ethernet special cable for maximum load requirements ● TPE outer jacket ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free ● UV-resistant [°C] Temperature range R [°C] moved -35 °C to +70 °C. adapted to suit the requirements in Energy Chains®. PP special insulation Seite 100 [V] fixed -40 °C to +70 °C.. Colour: violet (similar to RAL 4001) VDE The cables are manufactured on the basis of VDE. bio-oil-resistant [a] R UV V Gusset-filled extruded (according to VDMA 24568). bending radius 12. bending radius 7 x d V max.GB-Chainflex 08-06. oil Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. RoHS . Pressure extruded. 70% linear.7 – status 1992). Conductor 19-wire conductor consisting of bare copper wires in especially bending-resistant braiding quality. core Premium Line pairs also stranded with short pitch lengths. Highly flexible braided copper shield Hal Halogen-free According to EN 50267-2-1. 100 m/s2 UV-resistant Medium Nominal voltage 30 V Testing voltage 150 V Oil Oil-resistant (according to EN 60811-2-1).08. especially abrasionresistant and highly flexible. 90% optical. Overall shield Extremely bending-resistant. halogen-free TPE blend Core insulation Special PP-isolating mixture.qxd CF14 TPE 12.. approx. no minimum order quantity 100 . Core stranding 2 cores each stranded in pairs with short pitch lengths.5 x d Temperature range R 2 conductors each stranded in especially short pitch. 05. red.02.CAT5 (4x(2x0.25))C white. 93/68/EWG DESINA According to VDW.2006 22:09 Uhr Seite 101 Price index CF14 TPE RoHS CE According to 73/23/EWG.25))C white.02.04.qxd 14. pink. gray. brown. quick handling.02.CAT5 100 (5x(2x0. green. green yellow.05. black.. blue. pink. violet Test data Page 24 More CAT5/CAT6 cables Page 92.02.CAT5 (5x(2x0. clean room.25))C 10.0 33 43 CF14.02. [mm] [kg/km] CF14. DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Characteris.02.02.0 46 101 CF14.CAT5** (2x(2x0.5 53 106 Tel.04.02. brown.02.25))C white. Chainflex® 12.. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 indoor and outdoor applications without direct sun radiation The Chainflex® types marked with ** are cables designed as a star-quad. semiconductor insertion.CAT5 100 (4x(2x0. green yellow. indoor cranes.08. tic wave and conductor impedance nominal cross Ethernet CAT5 approx.25))C 7. CFBUS 750 types from stock no cutting costs . blue.5 x d Typical application area for maximum load requirements almost unlimited resistance to oil. low-temperature applications Delivery program Number of cores and External Copper Weight Part No. brown.02. (for up to 10 cuts of the same type) 101 . machining units/machine tools.02. conductor nominal diameter index [kg/km] Ethernet CAT5 cross section [mm2] approx.02. also with bio-oils especially for freely suspended and gliding travel distances up to 100 m ethernet cable for Storage and retrieval units for high-bay warehouses.GB-Chainflex 08-06.02.Number of cores Colour code Part No. yellow (star-quad stranding) CF14. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.25))C 10. [Ω] section [mm2] CF14. gray. red CF14.02.CAT5 100 (2x(2x0. no minimum order quantity 102 . 90% optical.08. approx. Flame-retardant According to IEC 332-1.GB-Chainflex 08-06. approx. CEI 20-35. 50 m/s2 Nominal voltage 30 V Testing voltage 150 V Oil Oil-proof (according to DIN VDE 0207). Element jacket TPE mixture adapted to suit the requirements in Energy Chains® over pair shield. bending radius 10 x d Temperature range R fixed [V] -20 °C to +70 °C.2006 22:09 Uhr PVC Measuring system cable Chainflex® CF211 ● for medium load requirements ● PVC outer jacket ● shielded ● oil-proof in accordance with VDE ● flame-retardant [°C] Temperature range R Fine-wire special conductor Seite 102 moved [°C] -5 °C to +70 °C. Intermediate sheath Foil taping over the external layer. tinned braided copper shield. 3 m/s a max. FT1. tinned braided copper shield. Core insulation Mechanically high-quality PP mixture. Highly flexible braided copper shield Conductor Very finely stranded special cores of particularly high-flex design made of bare copper wires. oil-resistant mixture on the basis of PVC. Silicon-free Free from silicon which can affect paint adhesion [a] R V conductors each stranded with short pitch . bending radius 5 x d V max.qxd CF211 PVC 10 x d Center element for high tensile stresses 14.. R unsupported/gliding 5 m/s. 70% linear. Pressure extruded Schedule delivery program Economy Line Coverage approx. oil (in compliance with PV 3. Coverage approx. Overall shield Extremely bending-resistant. 90% optical. Core stranding According to measuring system specification. Core identification According to measuring system specification Element shield Extremely bending-resistant.7 – status 1992). Colour: gray (similar to RAL 7001) RoHS ..10. Outer jacket Low-adhesion. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). 70% linear. qxd 14. indoor cranes Tel. E-Chain®: System E4/00 and System E4/0 750 types from stock no cutting costs . Three Energy Chain Systems® in several axes fitted with specially cables from igus®.GB-Chainflex 08-06.2006 22:09 Uhr Seite 103 Price index CF211 PVC RoHS VDE The cables are manufactured on the basis of VDE. but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 1/2006.. UL/CSA Style 1589 and 2502.. 80 °C CEI According to CEI 20-35 CE According to 73/23/EWG. (for up to 10 cuts of the same type) 103 .08. handling. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date Chainflex® 10 x d Typical application area for high load requirements light oil influence preferably indoor applications. 30 V. machining units/packaging machines. 14)C+ (2x0. G = with earthed conductor green-yellow x = without earthed conductor RoHS .0 45 102 CF211.14)C)C 9.001 (3x(2x0.016 (3x(2x0.5))C 9. cross section [mm2] approx.0 61 100 CF211.018 (2x(2x0.0 51 111 CF211.5))C 9.14))C 9.25)+(2x1.0 75 135 CF211.25)C+ (2x1.5C))C 9. [mm] [kg/km] (4x0.0))C 9.5))C 13.006 (3x(2x0.14)+(4x1.010 (4x(2x0.011 (4x(2x0.25)C+ (2x0.0 82 115 (5x(2x0.019 ((3x0.34)+(4x0.08.5))C 9.25)+(2x0.14)+(2x0.0))C 9.0 85 124 CF211. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits..5+2x0. no minimum order quantity 104 .14)+ CF211.25)+3x(2x0.23+2x0.002 (3x(2x0.5 74 141 CF211.5))C 9.14)C+ (4x0.0 41 62 CF211..0 85 170 CF211.GB-Chainflex 08-06.qxd CF211 PVC 10 x d 14.25)+(2x0.2006 22:09 Uhr Seite 104 PVC Measuring system cable Chainflex® CF211 ● for medium load requirements ● PVC outer jacket ● shielded ● oil-proof in accordance with VDE ● flame-retardant Delivery program* Number of cores and External Copper Weight Measuring system cable conductor nominal diameter index [kg/km] Part No.5 72 120 CF211.009 (4x(2x0.25)C)C 11.0 84 211 CF211.017 (4x(2x0.027 Economy Line * Previous product numbers – see reference list on page 262 Other types available on request.0 63 110 CF211.5))C 7.0)+ (4x0.14)C+(2x0.14)+(2x0.014 (4x(2x0. 08.5C black.0) white.002 CF211. gray/pink.5))C (4x(2x0. red-black.0 white-green.0))C (4x(2x0. red/black CF211. blue.25)+(2x1.. blue/violet 4x0.25) red/black. red/orange (4x0.2006 22:09 Uhr Seite 105 Price index CF211 PVC Number of cores and program conductor nominal Part No. green/yellow. white 2x(2x0.009 CF211.0 white. yellow-white (4x(2x0. yellow/violet.5 blue-white. white/violet. white-yellow. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Delivery Chainflex® 10 x d x = without earthed conductor 750 types from stock no cutting costs .5 white.017 (4x(2x0.25)C+ 4x(2x0. blue/red (2x0. green-black.14)C)C 4x(2x0.14)C blue-black.001 CF211.014 4x0. brown (5x(2x0.14)C yellow/green. red/orange (2x0.25) CF211.5 brown-red. gray/pink.5 white/green. green/yellow.34)+(4x0.25) brown/green. (for up to 10 cuts of the same type) 105 .14)+ 4x0. blue/violet. blue/violet.019 (2x(2x0.qxd 14. white-yellow.25)+ 3x(2x0. violet (2x1. green/brown. gray/pink CF211.25)+(2x0.0)+(4x0.14)C+ 3x(2x0. green-red 2x0. red/orange. brown 3x(2x0. blue/pink +(2x0. blue.5 black (numeral printing 1-2) (4x(2x0. red/black 2x1.34) black/brown.14) green/brown. brown-grey. pink/gray 4x1.0))C (3x0. red-white.14 gray.5))C 4x0. yellow/green. black/brown.25)C)C 3x(2x0. red (3x(2x0.25) brown/green. black/red.5 brown-red. brown-green. brown-blue (3x(2x0.14)+ (4x0. yellow.14)C green/yellow.14)+(2x0. pink/gray.016 (3x(2x0. white/red G = with earthed conductor green-yellow Tel.25)C+(2x1. gray/pink 2x0.5+2x0.23+2x0.14) red/black. brown 4x(2x0.010 CF211.14))C CF211.14)C+ 3x(2x0.25) brown/green.14 gray.23 brown-yellow. black-white. red/orange (2x0.5))C ((3x0. brown 4x(2x0. cross section [mm2] CF211. red/black 2x0. white-black 2x0. white-black (4x0.5))C CF211. blue.5C))C 2x0.25)+(2x0.011 CF211. black/brown.027 blue.25)C white/brown.14)C green/yellow.14) 5x(2x0..GB-Chainflex 08-06.018 CF211.5))C 2x0. yellow-black.5))C 2x0.006 Single core Colour code (3x(2x0. gray/yellow.25)C white/brown. black/brown. brown-blue 4x(2x0.5 white. gray/pink.14)C+ 3x(2x0. green-black (4x1. Colour: green (similar to RAL 6018) . flame-retard TPE blend Very finely stranded special cores of particularly high-flex design made of bare copper wires. oil Bending-resistant braided copper shield Flame-retardant According to IEC 332-1. approx. tinned braided copper shield.08. 55% linear. especially abrasionresistant and highly flexible. Economy Line Schedule delivery program Coverage approx. Coverage approx. Core insulation Mechanically high-quality PP mixture. no minimum order quantity 106 .GB-Chainflex 08-06.7 – status 1992)..D ● for medium load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● Flame-retardant [°C] Temperature range R Fine-wire special conductor Seite 106 [°C] moved -35 °C to +100 °C. R unsupported 2 m/s a max.. Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. bio-oil-resistant [a] R UV Conductors stranded with short pitch V (according to VDMA 24568).qxd CF111. tinned braided copper shield. CEI 20-35.D TPE 12 x d Center element for high tensile stresses 14. 80% optical. Overall shield Bending-resistant. adapted to suit the requirements RoHS in Energy Chains®. bending radius 6 x d V max.10. Core stranding According to measuring system specification. 30 m/s2 UV-resistant Medium Nominal voltage 30 V Testing voltage 150 V Oil Oil-resistant (according to EN 60811-2-1). Intermediate sheath Foil taping over the external layer. approx. 80% optical. Outer jacket Low-adhesion mixture on the basis of TPE.2006 22:09 Uhr TPE Measuring system cable Chainflex® CF111. 55% linear. Core identification According to measuring system specification Element shield Bending-resistant. Conductor Pressure extruded. bending radius 12 x d Temperature range R [V] fixed -40 °C to +100 °C. FT1. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 RoHS VDE Chainflex® 12 x d The ReadyChain® systems from igus® are completely pre-harnessed with Chainflex® cables. screw attachments. 80 °C CEI According to CEI 20-35 CE According to 73/23/EWG. UL/CSA Style 1589 and 21371. 93/68/EWG DESINA According to VDW.2006 22:09 Uhr Seite 107 Price index CF111. DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC.D TPE The cables are manufactured on the basis of VDE. also with bio-oils indoor and outdoor applications without direct sun radiation especially for freely suspended travel distances machining units/machine tools. hoses. 30 V. 750 types from stock no cutting costs ..08. low temperature applications Tel. metal parts etc.qxd 14.. (for up to 10 cuts of the same type) 107 . Typical application area for high load requirements almost unlimited resistance to oil.GB-Chainflex 08-06. 14)+2x0.08.015.011.028.0 49 76 CF111.D (2x(2x0.5)+5x(2x0..D TPE 12 x d 14.14)+(2x0.022.D (3x(2x0.5 56 87 CF111.5))C 8.2006 22:09 Uhr Seite 108 TPE Measuring system cable Chainflex® CF111.5))C (4x0.D (4x(2x0.D (5x(2x0.5)C 9.0 79 125 CF111.D ● for medium load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● Flame-retardant Delivery program Number of cores and External Copper Weight Measuring system cable conductor nominal diameter index [kg/km] Part No.23+2x0.D (4x(2x0.D (3x(2x0.5))C (2x0.5 49 78 CF111.5 41 64 Economy Line Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5))C 9.006.5)+(2x0. G = with earthed conductor green-yellow x = without earthed conductor RoHS .14)+ (4x0.14)+ 10. no minimum order quantity 108 .14)C+(4x0.34)+(4x0.021.GB-Chainflex 08-06. [mm] [kg/km] CF111.14)+(4x0.25))C 10.14))C CF111.001.0 69 112 2 (4x0.5+2x0.027. cross section [mm ] approx.0 54 109 CF111.14)C+ 8.qxd CF111..004.D ((6x0.5 72 113 CF111.25))C 7.D ((5x0.D (4x(2x0.5 69 106 CF111.14)C+ 10.38))C 7.15)+(2x0. white-green (3x0. gray/pink. red/black 4x0.14) brown/green. gray/white.5))C CF111.D (3x(2x0. blue/violet 4x0.14)C green/yellow.25))C (4x0.001.D (5x(2x0.5) black with numerals 1-3 (3x0. red-black. black-white. green-red 2x0. yellow/green.D (4x(2x0.5 blue.14)+2x0.D ((5x0. red-white. blue-black 4x0.qxd 14.D ((6x0.14 gray.34)+(4x0.15) green/yellow.22 brown-yellow.38))C G = with earthed conductor green-yellow (5x0.14) green/brown.5))C CF111. white-yellow. red/orange 4x0.004. green-black.5 blue-white. white/brown. blue.14) (4x0. white-black 2x0.5)C CF111. Number of cores and conductor Single core Colour code nominal cross section [mm2] 4x0. red/black Chainflex® CF111.5 brown-green.015. red/orange x = without earthed conductor 750 types from stock no cutting costs .14)C+(4x0. green-black. gray/yellow.021. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 CF111.D TPE 12 x d Part No.25) yellow/white.D (2x(2x0. violet/yellow.011. white. yellow. pink/blue 2x0. (for up to 10 cuts of the same type) 109 . black/gray CF111. white-green. brown-blue 4x(2x0.2006 22:09 Uhr Seite 109 Price index CF111.022.38 red.5+2x0.D (4x(2x0.25))C CF111.14)+(2x0.15)+(2x0.14 gray. green. black/red.25) white. black Tel.027.14)C+(2x0.5)+(2x0. blue.5 brown-red.14))C CF111. pink (2x0. white/red 2x(2x0. brown-green.14)C yellow-black. red/orange. black/brown. yellow-white 4x(2x0.D (3x(2x0.14)C yellow/green. black/orange.5)+5x(2x0. gray. black/brown..5 white/green.34) black/brown.006.5 brown-red.028. violet/yellow.5))C 4x(2x0.14)C+(4x0.08. blue.5) blue.23+2x0.14)+(4x0. white/violet.14)+(4x0. brown-blue CF111. blue/pink 2x0.5))C 3x(2x0..D (4x(2x0.14)+ brown/green. brown 5x(2x0. white-black 4x0. white-yellow. brown-grey.GB-Chainflex 08-06. white 3x(2x0.5) red with numerals 1-3 (5x2x0. gray/pink. Outer jacket Low-adhesion mixture on the basis of TPE. adapted to suit the requirements in Energy Chains®. 100 m/s2 UV-resistant Medium Nominal voltage 30 V Testing voltage 150 V Oil Oil-resistant (according to EN 60811-2-1). tinned braided copper shield. Pressure extruded.7 – status 1992). bending radius 5 x d unsupported/gliding 10 m/s.10..08. Highly flexible braided copper shield Hal Halogen-free According to EN 50267-2-1. no minimum order quantity 110 .D TPE 10 x d Especially bendingresistant fine-wire stranded conductor 14. especially abrasion-resistant and highly flexible. Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). approx. 90% optical. 90% optical.GB-Chainflex 08-06. Premium Line Coverage approx. Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®. halogen-free TPE blend Core insulation Mechanically high-quality PP mixture. 70% linear. bio-oil-resistant [a] R UV Gusset-filled extruded -35 °C to +100 °C. Coverage approx.qxd CF11. 6 m/s a max. Overall shield Extremely bending-resistant. 70% linear. bending radius 10 x d V max. approx. oil Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. R Conductors stranded in short pitch moved Temperature range [V] Center element for high tensile stresses Seite 110 V (according to VDMA 24568).. Core identification According to measuring system specification Schedule delivery program Element shield Extremely bending-resistant.2006 22:09 Uhr TPE Measuring system cable Chainflex® CF11. tinned braided copper shield.D ● for maximum load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free [°C] Temperature range R Extrem Highly flexible braided copper shield [°C] R fixed -40 °C to +100 °C. RoHS Colour: green (similar to RAL 6018) . Core stranding According to measuring system specification. low-temperature applications Tel.qxd 14.GB-Chainflex 08-06.D TPE RoHS VDE The cables are manufactured on the basis of VDE. also with bio-oils indoor and outdoor applications without direct sun radiation especially for freely suspended and gliding travel distances up to 400 m storage and retrieval units for high-bay warehouses... E-Chain®: System E4/4 750 types from stock no cutting costs . (for up to 10 cuts of the same type) 111 . semiconductor insertion. machining units/machine tools.2006 22:09 Uhr Seite 111 Price index CF11. DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 for maximum load requirements Pre-harnessed igus® energy supply systems for machine tool manufacture. 93/68/EWG DESINA According to VDW. clean room. Chainflex® 10 x d Typical application area almost unlimited resistance to oil. outdoor cranes. CE According to 73/23/EWG.08. quick handling. 08.5 35 85 CF11.0 82 112 12.D (4x(2x0. G = with earthed conductor green-yellow x = without earthed conductor RoHS .013.25))C 8.017.002.14)+(2x1.5 66 120 CF11.D (3x(2x0.14)+(4x0.D (2x(2x0.5))C 12.0))C 9.14)C+(2x0.D (3x(2x0.0 50 90 CF11.5))C 7.0))C 8.5 59 113 * Previous product numbers – see reference list on page 263 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5)+ (2x0.5))C 9.14)+2x0.qxd CF11.D (4x(2x0.GB-Chainflex 08-06.D ● for maximum load requirements ● TPE outer jacket ● shielded ● twisted-pair ● oil-resistant ● bio-oil-resistant ● PVC-free/halogen-free Delivery program* Number of cores and External Copper Weight Measuring system cable conductor nominal diameter index [kg/km] Part No.011.5)C Premium Line (2x1.D (4x(2x0.007..019.5 60 90 12.25))C CF11.25)+(2x0.14)+(4x0.25)C+ CF11.34)+(4x0.5))C 10.23+2x0. cross section [mm2] approx.001.34))C 7.25)+(2x1.004.25)+(2x0.14)+(2x0.5 94 163 (2x0.5 120 170 9.0 64 105 CF11.5)C)C CF11.005.5 105 171 8.008.009.D TPE 10 x d 14.5))C 10.015.006.2006 22:09 Uhr Seite 112 TPE Measuring system cable Chainflex® CF11.021.5))C 9.5)+5x(2x0.0 85 160 CF11.0))C 9.14)C)C 9.5+6x0.D ((5x0.0 41 57 CF11.5 75 130 CF11.5 78 115 CF11.14)+(4x1.010.D (4x(2x0.027.D (3x(2x0.022.D ((6x0.25)+3x(2x0.14)C+ (2x0.D (4x(2x0.5 77 130 CF11.14))C CF11.14)C+(2x0.5 63 115 CF11.5+2x0.D (3x(2x0.003.14)C)C CF11.D (3x(2x0.D (4x(2x0.0)+ (4x0.5 31 70 CF11.5 81 125 CF11.5))C 9.14)C+(4x0..D (5x(2x0.D (3x(2x0.D (2x(2x0.14)+ (4x0.D (3x(2x0.025.D ((3x0.D (3x(2x0.5C))C 10.14)C+(2x0.0 93 184 CF11.012.5))C 9.25))C CF11.14)+ (3x0.5 78 130 CF11.14)C+ 12.018. [mm] [kg/km] (4x0. no minimum order quantity 112 .0 64 105 CF11.14)+ (4x0.14)C+ 11.D (4x(2x0. green/yellow. blue/red (2x0.14)C)C 6x0. yellow-white CF11.D (3x(2x0. blue 4x(2x0. white.2006 22:09 Uhr Seite 113 Price index CF11.08.5+6x0. black/gray CF11.25) brown/green.GB-Chainflex 08-06.14)C)C 4x(2x0.14)C+ 3x(2x0.013.5))C (4x(2x0. blue. brown-blue 3x(2x0.5))C (4x(2x0. brown 4x(2x0. brown-grey.021. white-black (4x0.D ((5x0.14) brown/green.D Chainflex® tor nominal cross section [mm2] x = without earthed conductor 750 types from stock no cutting costs .23+2x0. yellow.14) red/black.14 gray.25) red/black.14)C+ 3x(2x0.34) black/brown.5 brown-red. red CF11.D CF11.008. gray/pink 2x0. brown-green.14)C white/brown.14) green/brown.14)C green/yellow. green-black.25 blue.5)C G = with earthed conductor green-yellow Tel. yellow/green.5 brown-red.14)+(2x1. blue. red-black.25) brown/green. white-green (3x(2x0. black/brown. gray/pink. white-black 2x0.34 white. green/yellow.14)+ (3x0.34))C 4x0.5))C 4x0.D CF11.14)C green/yellow. green-red 2x0.14)C+ 3x(2x0. blue/red. blue-black 4x0. (for up to 10 cuts of the same type) 113 . gray/pink 2x1.017. violet/yellow.5 black. blue/violet.5 red.027.. black-white.D (2x(2x0. pink (2x0.025.14))C 4x0.14)C+ 3x(2x0.14)+(4x0.0 white. white CF11. blue/pink 2x0.5)C)C (2x0.5C))C 2x0. gray/white. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 CF11.D (4x(2x0.012. red-blue (3x(2x0. red/orange (2x0. red/black 3x(2x0.14) green/yellow.5))C 4x(2x0.003.25))C 3x0.002. green/brown.0))C (4x(2x0.D ((3x0.14)C green/yellow. brown (5x(2x0. white-green.D CF11. gray/yellow.0 white-green.5)+5x(2x0. gray.14) brown/green.0 white.D TPE 10 x d Part No.0)+ (4x0.5))C (3x(2x0.D CF11.. red/black 2x1.5 white. blue.5)+ (2x0.004.D (3x(2x0.25) white.005.5 blue-white.25) white/brown. grey-pink.D (2x(2x0. pink/gray 4x1.34)+(4x0. brown (3x0.0 blue. brown (3x0.D CF11.018. green-black. red/orange (4x0.5))C (4x0.14)+ 5x(2x0.14)+(2x0. green/yellow.011.5) red with numerals 1-3 (5x2x0. black/brown.14) white/brown.14)+ 4x0. red/black (4x0.5) blue.D CF11.007.5 blue. gray/pink. gray.14 blue.25)C brown/green.25)+(2x0.D ((6x0.5))C CF11.019. yellow CF11.001. brown 4x(2x0.5+2x0. black/orange.0))C 3x(2x0. blue/red 4x0. gray/pink 2x0.5 brown-red.25)+(2x1. black/brown.23 brown-yellow. red/black 4x0. green.25) yellow/white. gray/pink. yellow.006. white/gray. gray/pink.D 2x0.14)C blue-black.5) white.qxd 14.25)C+2x1. Number of cores and conduc- Single core Colour code CF11. gray/pink (2x0. gray/pink. red/orange.14)C+(4x0. gray/pink CF11.25))C (5x0. black/red.D (3x(2x0.D (4x(2x0. white-yellow.14 gray. brown-blue CF11.14)C red.14)C yellow/green. gray.D (4x(2x0. green/yellow.010. white/violet. green.14) white/brown.0))C CF11. brown-blue (3x(2x0. brown.5) black with numerals 1-3 (3x0. white/red CF11.25)+ 3x(2x0. brown CF11. blue/violet.14)+ (4x0. red/black 2x0.5 white/green.015. violet 2x1. violet 2x0. blue/violet 4x0.25)+(2x0. yellow-black. violet. red-black. red/orange (2x0.25))C 3x(2x0.14)C+ 3x(2x0. white-yellow. violet/yellow. brown-green.022.14)+ 4x(2x0. red CF11. white 4x(2x0. pink/gray.D (3x(2x0.5))C 2x(2x0. red-white. blue. white/brown.009.5C black. green-black (4x1. green. yellow/violet.14)+(4x0. brown CF11.5 white. yellow.D (4x(2x0. pink.14)C yellow-black.14)C+(2x0.5 brown-green. Conductor Very finely stranded special cores of particularly high-flex design made of bare copper wires.2006 22:10 Uhr Seite 114 PVC Fibre optic cable (FOC) Chainflex® CFLG ● step-index glass-fibre cable (200/230-µm) with supply cores for high load requirements ● PVC outer jacket ● oil-resistant ● flame-retardant [°C] Temperature range R moved [°C] -5 °C to +70 °C. Highly abrasionresistant.qxd CFLG PVC 10 x d Especially bendingresistant copper conductor Glass-fibre yarn twisting over 200/230 µm glass fibres 14. bending radius 10 x d Temperature range R fixed [V] -15 °C to +70 °C.. CEI 20-35.10. Fibre optic cable 200/230 µm glass fibres Core stranding Cores and FOC-fibres stranded with short pitch length. Testing voltage 2000 V (according to DIN VDE 0281-2).GB-Chainflex 08-06. oil-resistant mixture on the basis of PVC. adapted Premium Line FOC-fibres: orange with identification to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). 5 m/s a max. FT1. low-adhesion PVC jacket blend Core insulation Mechanically high-quality PVC mixture. no minimum order quantity 114 .08. R unsupported/gliding 10 m/s. Flame-retardant According to IEC 332-1. blue Outer jacket Low-adhesion. CEI According to CEI 20-35 RoHS . Oil Oil-proof (according to DIN VDE 0207).7 – status 1992). oil Elements stranded with short pitch (in compliance with PV 3. Silicon-free Free from silicon which can affect paint adhesion [a] R UV V .. bending radius 5 x d V max. Colour: dark-blue (similar to RAL 5011) VDE The cables are manufactured on the basis of VDE. 20 m/s2 UV-resistant Medium Nominal voltage 300/500 V (according to DIN VDE 0245). Core identification Supply cores: black. 08..02 2x0. packaging industry. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date 1/2006.2006 22:10 Uhr Seite 115 Price index CFLG PVC RoHS CE According to 73/23/EWG. handling. 2x200/230 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 especially for freely suspended travel distances and for gliding applications up 50 m Fibre diameter in µm approx.07.GB-Chainflex 08-06.0 14 2 CFLG. Typical application area Chainflex® 10 x d for high load requirements maximum EMC protection.02 20 6 Colour code orange..75 70 Tel.02. with high transmission qualities in terms of glass-specific requirements light oil influence preferably indoor applications wood/stone processing.02. [mm] [kg/km] 9. supply system.07. with 850 nm with 850 nm [MHz x km] [dB/km] CFLG.qxd 14. (for up to 10 cuts of the same type) 115 . conductor nominal diameter index [kg/km] cross section [mm ] approx. range with identification 750 types from stock no cutting costs . adjusting equipment Delivery program Number of cores and External Copper Weight Part No. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Bandwidth Attenuation Part No. 62.MF PUR 12.2HG. 6 m/s a max.MF. cranes. machining units/packaging machines.7 – status 1992). Gusset-filled extruded PUR mixture Cores black with white numerals.2006 22:10 Uhr PUR Fibre optic cable (FOC) Chainflex® CFLG. bending radius 12. bending radius 7.10. Fibre optic cable 50/125 µm.08.2HG. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10).5 x d Temperature range R [V] fixed -25 °C to +60 °C.GB-Chainflex 08-06. 20 m/s2 UV-resistant High Oil Oil-resistant (according to EN 60811-2-1). RoHS quick handling..2HG. Core stranding Hollow cores with integrated FOC-fibres stranded with two strain relief elements.qxd CFLG. Hal Armored hollow cores with optimized pitch length stranded around a strain relief element Halogen-free According to EN 50267-2-1. no minimum order quantity 116 .50/125 ● gradient fibre glass cable for high stressing capacity ● PUR outer jacket ● metal-free ● halogen-free [°C] Temperature range R Plastic covered special fibre Seite 116 [°C] moved -20 °C to +60 °C. Typical application area for maximum load requirements maximum EMC protection. Silicon-free Free from silicon which can affect paint adhesion [a] R UV Gel-filled. Outer jacket Low-adhesion mixture on the basis of PUR.5/125 µm fibres in gel-filled hollow cores. 62. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. armored hollow core oil (in compliance with PV 3.5 x d V max. Colour: black RoHS Premium Line Core identification CE According to 73/23/EWG.5 x d Gradient fibres 14. R unsupported/gliding 10 m/s. refrigerating sector .MF. with high transmission qualities in terms of glass-specific requirements almost unlimited resistance to oil indoor and outdoor applications only for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses..5/125 Chainflex® CFLG. [µm] approx.62.200 3.2HG.2HG.5 / 125 9.62. [mm] CFLG. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Delivery program Chainflex® 12. Fibre External Weight diameter diameter [kg/km] approx.5/125 160 .600 2.08.12000 0.9 black with white numbers CFLG..GB-Chainflex 08-06.qxd 14. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Bandwidth Part No. (for up to 10 cuts of the same type) 117 . E-Chain®: System E2/000 750 types from stock no cutting costs .5 600 .2006 22:10 Uhr Seite 117 Price index CFLG.50/125 200 .2HG.MF.0 85 CFLG.MF.5/125 2 62.2HG.1.MF.. with 850 nm with 850 nm with 1300 nm with 1300 nm FOC [MHz x km] [dB/km] Attenuation Bandwidth Attenuation Colour code [MHz x km] [dB/km] CFLG.2 200 .MF PUR Number of fibres Part No.50/125 2 50 / 125 9.500 0.MF.2HG.5 x d Metal-free fibre optic cables for fast handling applications.5 black with white numbers Tel.7 .5 .0 85 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.3. 10. Outer jacket Low-adhesion mixture on the basis of PUR..7 – status 1992). bending radius 7. Premium Line RoHS CE RoHS .qxd CFLK PUR 12. pressure extruded inner jacket (in compliance with PV 3.08. Core stranding POF fibre with stranded high-tensile plastic reinforcement. Hal Halogen-free According to EN 50267-2-1.5 x d V max. 20 m/s2 UV-resistant Medium Oil Oil-resistant (according to EN 60811-2-1). bending radius 12. adapted to suit Glass-fibre yarn wrap the requirements in Energy Chains® (according to DIN VDE Highly abrasionresistant PUR jacket blend 0282 Part 10). no minimum order quantity 118 .5 x d Temperature range R [V] fixed -25 °C to +70 °C. 5 m/s a max. Fibre optic cable 980/1000 µm fibre with PE isolation. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC.5 x d 14. R Polymer fibres (POF) moved unsupported/gliding 10 m/s.GB-Chainflex 08-06.2006 22:10 Uhr Seite 118 PUR Fibre optic cable (FOC) Chainflex® CFLK ● POF fibres for high stressing capacity and interference-free transmission ● PUR outer jacket ● oil-resistant [°C] Temperature range R [°C] -20 °C to +70 °C. Colour: violet (similar to RAL 4001) According to 73/23/EWG. Silicon-free Free from silicon which can affect paint adhesion [a] R UV oil Gusset-filled. Core identification Black core.. handling.08.L1. CFLK. [µm] approx. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Bandwidth Attenuation Colour Part No..GB-Chainflex 08-06. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® maximum EMC protection black 750 types from stock no cutting costs . [mm] 980/1000 5..qxd 14. (for up to 10 cuts of the same type) 119 .L1. packaging industry. adjusting equipment Delivery program Number of fibres Part No.01* 1 Fibre External Weight diameter diameter [kg/km] approx.0 25 * Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. with 650 nm with 650 nm code [MHz x km] [dB/km] CFLK. supply system.2006 22:10 Uhr Seite 119 Price index CFLK PUR 12.5 x d Typical application area for high load requirements almost unlimited resistance to oil preferably indoor applications especially for freely suspended and gliding travel distances up to 15 m wood/stone processing.01 40 200 Tel. Fibre optic cable 50/125 µm. conveyer technology . Core identification Highly abrasionresistant PUR blend with integrated torsion protection braid Outer jacket Schedule delivery program Low-adhesion mixture on the basis of TPE.10.62. 20 m/s2 UV-resistant High Oil Oil-resistant (according to EN 60811-2-1).T ● gradient glass-fibre cable for heavy-duty use ● TPE outer jacket ● halogen-free Gradient fibres [°C] Temperature range R [°C] moved -20 °C to +70 °C.5/125. Typical application area for maximum load requirements maximum EMC protection.5/125 µm fibres in gel-filled hollow cores. adapted to suit the requirements in Energy Chains®. 62. especially abrasionresistant and highly flexible. also with bio-oils indoor and outdoor applications only for freely suspended and gliding travel distances up to 500 m and more RoHS outdoor ship to shore.qxd CFLG. R unsupported/gliding 10 m/s.. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. bio-oil-resistant [a] R Gel-filled fibre sheath UV (according to VDMA 24568). oil Silicon-free Stranded GRP rods Free from silicon which can affect paint adhesion (in compliance with PV 3. 6 m/s a max.5 x d V max. Hal Halogen-free According to EN 50267-2-1.08.50/125.. G.T Chainflex® CFLG. bending radius 8. Colour: black Premium Line RoHS CE According to 73/23/EWG.2006 22:10 Uhr Seite 120 TPE Fibre optic cable (FOC) Chainflex® CFLG. bending radius 15 x d Temperature range R [V] fixed -25 °C to +70 °C. GT TPE 15 x d 14.. Core stranding Stranded GRP rods with integrated torsion protection braid in the outer jacket over gel-filled fiber sheath. with high transmission qualities in terms of glass-specific requirements almost unlimited resistance to oil.7 – status 1992). crane applications. G.GB-Chainflex 08-06. no minimum order quantity 120 . 500 0.5 238 CFLG.200 3.T 160 . GT TPE Delivery program Number of fibres* Part No.5/125.2 200 . brown. black.5/125.62.600 2.600 2. orange.7 . (for up to 10 cuts of the same type) 121 . yellow.50/125. green. blue.5 ecru. red. blue CFLG.T 12 62.12G. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Bandwidth Part No. with 850 nm with 850 nm with 1300 nm with 1300 nm FOC [MHz x km] [dB/km] Attenuation Colour code [MHz x km] [dB/km] CFLG. green. red.7 . lightblue.6G.12G.5/125 11. gray.T 160 .1. violet.200 3.1. orange. green.5 . violet.62.5 .2006 22:10 Uhr Seite 121 Price index CFLG.6G. red.5 600 .T 200 .9 CFLG. violet.50/125.5 ecru. yellow.GB-Chainflex 08-06.qxd 14.2 200 .9 ecru. violet.T 12 50/125 11.50/125.5/125. Fibre External Weight diameter diameter [kg/km] approx.62. Tel.3.12G.12000 0..5 238 CFLG. gray. brown. E-Chain®: System E4/4 750 types from stock no cutting costs .12000 0.500 0. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Attenuation Bandwidth black. pink igus® fibre optic cables with 441 m travel. yellow.5 600 . red.62. [µm] approx.5/125 11. pink CFLG.T 200 .5 238 CFLG. blue.12G. [mm] CFLG.T 6 62..50/125.5 238 Chainflex® 15 x d Other number of fibers upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. lightblue.6G.08.6G.T 6 50/125 11. yellow. blue ecru. green.5/125.3. FEP special insulation moved Temperature range [V] Highly flexible braided copper shield Seite 122 (according to VDMA 24568). halogen-free TPE mixture Core insulation Special FEP-isolating mixture. Colour: dark-blue (similar to RAL 5011) VDE The cables are manufactured on the basis of VDE. 70% linear. Gusset-filled extruded. Element jacket TPE mixture adapted to suit the requirements in Energy Chains®. bio-oil-resistant [a] R UV V Elements stranded with short pitch.2006 22:10 Uhr TPE Koax cable Chainflex® CF Koax 1 ● 75 Ω koax cable for maximum load requirements ● TPE outer jacket ● oil-resistant ● bio-oil-resistant ● UV-resistant [°C] Temperature range R [°C] R -35 °C to +100 °C. Core identification Element shield Schedule delivery program Extremely bending-resistant. Testing voltage 1500 V Oil Oil-resistant (according to EN 60811-2-1). 5 m/s a max. 90% optical. bending radius 7. oil Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. approx. Core stranding Cores stranded in one layer with especially short pitch length.08. adapted to suit the requirements in Energy Chains®. bending radius 10 x d fixed -40 °C to +100 °C.7 – status 1992). Premium Line Coverage approx. 100 m/s2 UV-resistant High Nominal voltage 300/300 V (according to DIN VDE 0245). tinned braided copper shield.qxd CF Koax 1 TPE 10 x d Especially bendingresistant special conductor 14. no minimum order quantity 122 .5 x d V max.GB-Chainflex 08-06. Conductor Multi-wire. CE According to 73/23/EWG. adapted in single-wire diameter and pitch length to suit the requirements in Energy Chains®.. 93/68/EWG RoHS . Outer jacket Low-adhesion mixture on the basis of TPE..10. R unsupported/gliding 10 m/s. especially abrasionresistant and highly flexible. 05 5 coaxial elements 10. UV-resistant especially for freely suspended and gliding travel distances up to 400 m storage and retrieval units for high-bay warehouses. also with bio-oils indoor and outdoor applications. Delivery program Number of cores Part No.05 75 5 coaxial elements red.5 9 25 CFKoax 1. quick handling.2006 22:10 Uhr Seite 123 Price index CF Koax 1 TPE 10 x d Lead free According to EU guideline (RoHS) 2002/95/EC. machining units/machine tools. [Ω] Number of cores Colour code Tel. low-temperature applications Koax Elemente CF Koax 1. [mm] [kg/km] CFKoax 1. black Koax cables and other Chainflex® cables in platform technology. white. E-Chain®: System E4/4 750 types from stock no cutting costs ..0 47 135 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. clean room. green. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Characteristic wave Part No.01 1 coaxial element 4. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 semiconductor insertion.qxd 14. (for up to 10 cuts of the same type) 123 . blue. outdoor cranes.. Chainflex® RoHS Typical application area for maximum load requirements almost unlimited resistance to oil.GB-Chainflex 08-06. impedance approx. External Copper Weight diameter index [kg/km] approx.01 75 1 coaxial element black CF Koax 1.08. 08.qxd Seite 124 .2006 22:10 Uhr Servo cables GB-Chainflex 08-06.124 14. D PUR ✔ 7. [m/s] gliding a max.5 -20/ +80 RoHS Servo cables Chainflex types ✔ 10 ✔ 10 ✔ 10 V max.5 -5/ +70 RoHS CF260 PUR ✔ 10 -20/ +80 RoHS CF27.2006 22:10 Uhr Approvals and standards Jacket Chainflex® cable GB-Chainflex 08-06. [m/s2] Page Torsion resistant V max.qxd Seite 125 ® 5 80 126 50 130 80 132 5 125 .08.Shield Bending radius moved [factor x d] Temperature moved from/to [°C] CF21.UL PVC ✔ 7. [m/s] unsupported Oil-resistant 14. 1. Core insulation Pressure extruded. approx.10.08. 5 m/s a max. no minimum order quantity 126 . core: V / L2 High Class Line 3. tinned braided copper shield. especially low-capacitance TPE mixture.2006 22:10 Uhr Seite 126 PVC Servo cable Chainflex® CF21. Oil Oil-proof (according to DIN VDE 0207). Testing voltage 4000 V (according to DIN VDE 0281-2). 80 m/s2 UV-resistant Medium Nominal voltage 600/1000 V (according to DIN VDE 0250). R unsupported/gliding 10 m/s. Silicon-free Free from silicon which can affect paint adhesion [a] R UV Extremely highly flexible braided-pair copper shield V . FT1. control pair: 8 Extremely bending-resistant. Core stranding Energy conductor with signal pair elements stranded around high-tensile center cord. core: 4 / N 1 control pair: cores black with white numerals. RoHS . Flame-retardant According to IEC 332-1. core: W / L3 / D / L4. Coverage approx.. CEI 20-35. 90% optical. control pair: 6 3.qxd CF21. Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). control pair: 5 2 control pairs: cores black with white numerals. bending radius 4 x d V max.GB-Chainflex 08-06.7 – status 1992). control pair: 4 2. Element shield 1.UL ● for high load requirements ● PVC outer jacket ● shielded ● oil-proof in accordance with VDE ● flame-retardant [°C] Temperature range R moved [°C] -5 °C to +70 °C. pressure extruded Highly flexible braided copper shield oil (in compliance with PV 3..5 x d Temperature range R fixed [V] -20 °C to +70 °C. one core green/yellow. 1. Core identification Energy conductor: cores black with white numerals.UL PVC 7. Gusset-filled. core: U / L1 / C / L+ 2.5 x d Highly flexible special conductor Energy conductor with signal pair elements stranded around high-tensile center cord 14. control pair: 5 2. 70% linear. bending radius 7. oil-proof PVC sheath blend Mechanically high-quality. control pair: 7 4. 1000 V. oil-resistant mixture on the basis of PVC. UL/CSA Style 10492 and 2570.qxd 14. (for up to 10 cuts of the same type) 127 . Typical application area for high load requirements light oil influence preferably indoor applications. 90% optical. tinned braided copper shield.UL PVC PVC mixture adapted to suit the requirements in Energy Chains®. Overall shield Extremely bending-resistant. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Inner jacket Chainflex® 7..2006 22:10 Uhr Seite 127 Price index CF21. quick handling.08. indoor cranes 750 types from stock no cutting costs . but also outdoor ones at temperatures > 5 °C Tel. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). machining units/packaging machines.5 x d especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses. 70% linear. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date 1/2006. Colour: green (similar to RAL 6005) RoHS VDE The cables are manufactured on the basis of VDE. 80 °C CEI According to CEI 20-35 CE According to 73/23/EWG. Outer jacket Low-adhesion. approx.GB-Chainflex 08-06.. Coverage approx. UL* (4G10+(2x1.02.5)C)C 14.01.5)C)C 18.UL* (4G2.0 790 1270 CF21.0 560 1025 CF21.02.UL (4G1.02.2006 22:10 Uhr Seite 128 PVC Servo cable Chainflex® CF21.UL* (4G1. G = with earthed conductor green-yellow x = without earthed conductor RoHS .0 530 786 CF21.0+(2x1.02.5 177 300 CF21.02.0+2x(2x0.75+(2x0.0 182 312 CF21.15.5 232 372 CF21.05.0)C)C 15.01.01.5 540 925 CF21.5 700 1050 CF21.15.5+(2x1.02.02.160.5)C)C 29.UL* (4G35+2x(2x1.5+(2x1.UL (4G0.UL (4G4.10.5+(2x1.15.15.02.40.75)C)C 14.02.02.02.5)C)C 13.0 95 172 CF21.01.02.01.0 265 370 CF21.0)C)C 24.01.02.5)C)C 31.UL ● for high load requirements ● PVC outer jacket ● shielded ● oil-proof in accordance with VDE ● flame-retardant Delivery program Number of cores and External Copper Weight Part No.02.02.UL (4G2.01.100.5)C)C 16.60.0)C)C 13.01.350.02.02.qxd CF21.5 113 210 CF21.75+2x(2x0.10.UL (4G4.07.15.02.5)C)C 27.40.15.60.0 1597 2175 2 2 control pairs shielded High Class Line * Delivery time upon inquiry..5+(2x1.UL (4G6.01.25.5)C)C 17.5)C)C 33.UL (4G1.5 146 266 CF21. [mm] [kg/km] CF21.10.0+(2x1.01.60.02.UL (4G16+2x(2x1.25.UL PVC 7.15.5 357 605 CF21.5)C)C 18.250.01.UL* (4G16+(2x1.01.02.UL* (4G25+2x(2x1.75)C)C 13. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.15.UL (4G1.5+2x(2x0.01.01.02.02.15.100.160.07.07.UL* (4G35+(2x1.UL (4G2.34)C)C 12.5)C)C 22.GB-Chainflex 08-06.02.5 x d 14.10.5 1056 1466 CF21.250.01.5)C)C 11.15.10.UL (4G4.0+2x(2x1.02.5 397 697 CF21. conductor nominal diameter index [kg/km] 1 control pair shielded cross section [mm ] approx.15.5 716 1165 CF21.02.02.15.0 140 280 CF21.15.5)C)C 24.5)C)C 20.0 241 390 CF21.UL (4G16+(2x1.02.08.5 304 435 CF21.5)C)C 24.5 175 310 CF21.0 327 495 CF21.UL* (4G6.0)C)C 22.07. no minimum order quantity 128 .03.15.02.5)C)C 34.5+2x(2x1.02.02.40.UL* (4G10+(2x1.10.15.0+(2x1.02.0+2x(2x1.0+(2x1.0 1140 1910 CF21.15.UL* (4G6.15.5 125 250 CF21.UL (4G10+2x(2x1.15.02.100.10.UL (4G0.02.UL* (4G25+(2x1.0)C)C 18.25.02.0 1557 2090 CF21.0)C)C 12.160.350.02.. GB-Chainflex 08-06.qxd 14.08.2006 22:11 Uhr Seite 129 Price index CF21.UL PVC Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® 7,5 x d Chainflex® CF21.UL: cables for energy supply systems in spinneret production. E-Chain®: Serie E2/000 750 types from stock no cutting costs ... (for up to 10 cuts of the same type) 129 GB-Chainflex 08-06.qxd CF260 PUR 10 x d 14.08.2006 22:11 Uhr Seite 130 PUR Servo cable Chainflex® CF260 ● for medium load requirements ● PUR outer jacket ● shielded ● oil-resistant ● PVC-free/halogen-free Bending-resistant conductor [°C] Temperature range R [°C] moved -20 °C to +80 °C, bending radius 10 x d Temperature range R [V] fixed -40 °C to +80 °C, bending radius 5 x d V max. R unsupported 10 m/s a max. 50 m/s2 UV-resistant Medium Nominal voltage 600/1000 V (according to DIN VDE 0250). Testing voltage 4000 V (according to DIN VDE 0281-2). Oil Oil-resistant (according to EN 60811-2-1). Silicon-free Free from silicon which can affect paint adhesion [a] Bending-resistant pair twisting R UV V Energy conductor with signal pair elements stranded around hightensile center cord oil (in compliance with PV 3.10.7 – status 1992). Bending-resistant braided copper shield Hal Halogen-free According to EN 50267-2-1. Conductor Fine-wire stranded conductor in bending-resistant version consisting of bare copper wires (according to EN 60228). Core insulation PUR blend outer jacket Mechanically high-quality, especially low-capacitance TPE mixture. Core stranding Energy conductor with signal pair elements stranded around Core identification Energy conductor: cores black with white numerals, high-tensile center cord. one core green/yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 Economy Line 3. core: W / L3 / D / L4. core: 4 / N 1 control pair: cores black with white numerals. 1. control pair: 4 2. control pair: 5 2 control pairs: cores black with white numerals. Element shield 1. control pair: 5 2. control pair: 6 3. control pair: 7 4. control pair: 8 Bending-resistant, tinned braided copper shield. Coverage approx. 55% linear, approx. 80% optical. RoHS ... no minimum order quantity 130 GB-Chainflex 08-06.qxd 14.08.2006 22:11 Uhr Seite 131 Price index CF260 PUR Intermediate sheath Foil taping over the external layer. Overall shield Bending-resistant, tinned braided copper shield. Coverage approx. 55% linear, approx. 80% optical. Outer jacket Low-adhesion mixture on the basis of PUR, adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). RoHS VDE The cables are manufactured on the basis of VDE. CE According to 73/23/EWG, 93/68/EWG DESINA According to VDW, DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC. Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Colour: orange (similar to RAL 2003) Chainflex® 10 x d Typical application area for medium load requirements almost unlimited resistance to oil indoor and outdoor applications without direct sun radiation especially for freely suspended travel distances machining units/machine tools, low temperature applications Delivery program Number of cores and External Copper Weight Part No. conductor nominal diameter index [kg/km] 1 control pair shielded cross section [mm2] approx. [mm] [kg/km] CF260.15.10.02.01 (4G1,5+(2x1,0)C)C 11,0 120 178 CF260.25.10.02.01 (4G2,5+(2x1,0)C)C 12,5 160 229 CF260.40.10.02.01 (4G4,0+(2x1,0)C)C 13,5 235 309 CF260.60.10.02.01 (4G6,0+(2x1,0)C)C 15,0 309 402 CF260.100.10.02.01 (4G10,0+(2x1,0)C)C 20,0 530 690 CF260.160.10.02.01 (4G16,0+(2x1,0)C)C 21,5 753 905 (4G1,0+2x(2x0,75)C)C 12,0 148 295 CF260.25.05.04 (4G2,5+(4x0,5)C)C 13,0 181 258 CF260.60.05.04 (4G6,0+(4x0,5)C)C 16,0 344 430 2 control pairs shielded CF260.10.07.02.02 1 star quad shielded Without control pair CF260.15.04 (4G1,5)C 8,5 76 113 CF260.25.04 (4G2,5)C 10,5 128 155 CF260.40.04 (4G4,0)C 12,0 193 231 CF260.100.04 (4G10,0)C 17,5 441 548 CF260.160.04 (4G16,0)C 20,5 672 801 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs ... (for up to 10 cuts of the same type) 131 GB-Chainflex 08-06.qxd CF27.D PUR 7,5 x d Highly flexible special conductor Energy conductor with signal pair elements stranded around high-tensile center cord 14.08.2006 22:11 Uhr Seite 132 PUR Servo cable Chainflex® CF27.D ● for maximum load requirements ● PUR outer jacket ● shielded ● oil-resistant and coolant-resistant ● notch-resistant ● flame-retardant ● hydrolysis-resistant and microbe-resistant ● PVC-free/halogen-free [°C] Temperature range R [°C] moved -20 °C to +80 °C, bending radius 7,5 x d Temperature range R [V] fixed -40 °C to +80 °C, bending radius 4 x d V max. R unsupported/gliding 10 m/s, 5 m/s a max. 80 m/s2 UV-resistant Medium Nominal voltage 600/1000 V (according to DIN VDE 0250). Testing voltage 4000 V (according to DIN VDE 0281-2). Oil Oil-resistant (according to EN 60811-2-1). Flame-retardant According to IEC 332-1, CEI 20-35, FT1. Silicon-free Free from silicon which can affect paint adhesion [a] Extremely highly flexible braided-pair copper shield R UV V Gusset-filled extruded oil Highly flexible braided copper shield (in compliance with PV 3.10.7 – status 1992). Hal Pressure extruded, halogen-free PUR blend Halogen-free According to EN 50267-2-1. Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). Core insulation Mechanically high-quality, especially low-capacitance TPE mixture. Core stranding Energy conductor with signal pair elements stranded around Core identification Energy conductor: cores black with white numerals, one Premium Line high-tensile center cord. core green/yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L- 4. core: 4 / N 1 control pair: cores black with white numerals. 1. control pair: 4 2. control pair: 5 2 control pairs: cores black with white numerals. 1. control pair: 5 2. control pair: 6 3. control pair: 7 4. control pair: 8 RoHS ... no minimum order quantity 132 GB-Chainflex 08-06.qxd 14.08.2006 22:11 Uhr Seite 133 Price index CF27.D PUR 7,5 x d Element shield Extremely bending-resistant, tinned braided copper shield. Inner jacket PUR mixture adapted to suit the requirements in Energy Chains®. Overall shield Extremely bending-resistant, tinned braided copper shield. Coverage approx. 70% linear, approx. 90% optical. Outer jacket Chainflex® Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). RoHS VDE The cables are manufactured on the basis of VDE. UL/CSA Style 10492 and 2570, 1000 V, 80 °C CEI According to CEI 20-35 CE According to 73/23/EWG, 93/68/EWG DESINA According to VDW, DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC. Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Colour: orange (similar to RAL 2003) Typical application area for maximum load requirements almost unlimited resistance to oil indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, outdoor cranes, low-temperature applications 750 types from stock no cutting costs ... (for up to 10 cuts of the same type) 133 0)C)C 12.07.60.0)C)C 24.07.0 256 480 CF27.0+(2x1.25.D (4G2.5)C)C 14.02.02.D (4G25+(2x1.15.5 143 251 CF27.160.D PUR 7.05.5 140 260 CF27.01.05.250.10.5 357 580 CF27.5)C)C 18.D* (4G10+(2x1.10.02.10.25.0)C)C 20.0 700 1023 CF27.D (4G10+2x(2x1.5)C 12.02.01.5+(2x1.01.15.5 560 1000 CF27.10.D* (4G1. conductor nominal diameter index [kg/km] 1 control pair shielded cross section [mm2] approx.500.D (4G1.5 1056 1435 CF27.15.5 175 295 CF27.5 327 481 CF27. no minimum order quantity 134 .5 232 356 CF27.0 140 260 CF27.15.5+2x(2x0.75)C)C 14.5)C)C 16.40.5)C)C 28.5 716 1150 CF27.02.5)C)C 15.D (4G50.D (4G1.5)C)C 15.160.5)C)C 30.D (4G4.0)C)C 13.D* (4G1.D* (4G4.D (4G6.0 199 325 CF27.01.04.100.15.0+2x(2x1.0)C 37..02.10.160.5+2x(2x1.15.D (4G6.D* (4G16+(2x1.D* (4G2.04.15.25.02.01.D (4G1.15.40.D (4G0.5 142 310 CF27.02.01.5)C)C 33.01.5+(2x1.60.10.01.0+(2x1.02.01.15.07.02.15.05.02.D (4G10+(2x1.04.05.5)C)C 26.60.5 125 220 CF27.0 790 1250 CF27.0)C 10.02.5)C)C 21. [mm] [kg/km] CF27.5)C)C 19.15.0 265 349 CF27.5 241 375 CF27.02.0+(2x1.04. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.02.02.05.100.02.02.15.02.75)C)C 13.5)C)C 18.02.D (4G1.5 95 171 CF27.0+(4x0.01.350.5)C)C 12.0 1140 1890 CF27.D ● for maximum load requirements ● PUR outer jacket ● shielded ● oil-resistant and coolant-resistant ● notch-resistant ● flame-retardant ● hydrolysis-resistant and microbe-resistant ● PVC-free/halogen-free Delivery program Number of cores and External Copper Weight Part No.04.02.0+2x(2x1.0 303 405 CF27.02.0+2x(2x0.02.D (4G25+2x(2x1.D (4G2.250. G = with earthed conductor green-yellow x = without earthed conductor .5+(4x0.350.0 62 126 CF27.0+(4x0.15.D (4G16+2x(2x1.75)C 9.01..15.D (4G4.02.75+(2x0.D* (4G2.04.5)C)C 17.10.5)C)C 24.0)C)C 15.02.10.02.D (4G16+(2x1.0 182 300 CF27.15.D* (4G6.5 52 113 CF27.qxd CF27.5 397 643 CF27.5)C)C 11.D* (4G35+2x(2x1.0 371 550 2 control pairs shielded Premium Line 1 star quad shielded Without control pair RoHS CF27.5 x d 14.5)C)C 17.5 2230 3200 * Delivery time upon inquiry.5 1553 2079 CF27.5)C)C 32.2006 22:11 Uhr Seite 134 PUR Servo cable Chainflex® CF27.40.5+(4x0.D* (4G6.5)C 10.07.15.02.04.25.5)C)C 14.01.02.02.D (4G0.40.5 540 900 CF27.60.01.D* (4G4.15.01.04.5+(2x1.D (4G2.5+(2x1.0)C)C 17.5 1597 2150 CF27.5 177 286 CF27.02.02.D (4G35+(2x1.GB-Chainflex 08-06.15.5)C)C 23.01.5 86 160 CF27.02.100.02.04.D (4G1.15.02.08.5 530 740 CF27.15.0+(2x1.25. GB-Chainflex 08-06.2006 22:11 Uhr Seite 135 Price index CF27.5 x d Modular design. easy to retrofit: igus® E4 energy supply system and Chainflex® cables. 750 types from stock no cutting costs . (for up to 10 cuts of the same type) 135 .D PUR Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® 7...qxd 14.08. 08.2006 22:11 Uhr Power cable GB-Chainflex 08-06.qxd Seite 136 .136 14. UL TPE ✔ 7.5 Chainflex® cable Bending radius moved [factor x d] Chainflex types ✔ ✔ 10 5 80 138 Power cables CF30 PVC CF31 PVC CF34 TPE CF35 TPE CF300.5 -35/ +90 RoHS CF310.08. [m/s2] -35/ +90 V max. [m/s] unsupported RoHS Torsion resistant -5/ +70 Oil-resistant 7.2006 22:11 Uhr Seite 137 ® 7.5 V max.5 -35/ +70 RoHS iguprene ✔ 10 -20/ +80 RoHS 10 -25/ +80 Page RoHS a max.5 -35/ +90 RoHS CF.Air PU RoHS 137 .5 -35/ +90 RoHS TPE 7. [m/s] gliding 7.qxd 14.5 -35/ +90 RoHS CFPE TPE 7.BRAID TPE ✔ 7.UL CFCRANE ✔ ✔ ✔ 10 5 80 140 10 6 80 142 ✔ 10 6 80 144 ✔ 10 6 100 146 ✔ 10 6 100 148 ✔ 10 6 100 150 ✔ 10 6 80 152 ✔ 10 6 50 154 ✔ 10 5 50 156 ✔ ✔ Pneumatic hose CF.5 Approvals and standards Temperature moved from/to [°C] RoHS Shield -5/ +70 Jacket 7.GB-Chainflex 08-06. Flame-retardant According to IEC 332-1. core: 4 / N Low-adhesion. Conductor < 10 mm2: Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). bending radius 7. core: V / L2 3. Colour: black RoHS . Silicon-free Free from silicon which can affect paint adhesion [a] R UV V oil Energy conductor stranded around high-tensile center cord -5 °C to +70 °C. FT1.qxd 14. bending radius 4 x d V max.10.. Core stranding Cores stranded in short pitch lengths over a centre for high High Class Line tensile stresses. especially low-capacitance TPE mixture. one core green/yellow. R unsupported/gliding 10 m/s. Testing voltage 4000 V (according to DIN VDE 0281-2). Outer jacket 1.7 – status 1992).5 x d ● for high load requirements ● PVC outer jacket ● oil-proof in accordance with VDE ● flame-retardant [°C] Temperature range R [°C] R fixed -20 °C to +70 °C. 80 m/s2 UV-resistant Medium Nominal voltage 600/1000 V (according to DIN VDE 0250).GB-Chainflex 08-06. 5 m/s a max.. adapted to suit the requirements in Energy Chains® (according to DIN VDE 0282 Part 10). core: W / L3 / D / L- 4.5 x d Temperature range [V] Highly flexible special conductor moved (in compliance with PV 3.08. oil-proof PVC mixture ≥ 10 mm2: conductor cable consisting of pre-leads (according to EN 60228). Oil Oil-proof (according to DIN VDE 0207). Core identification Energy conductor: cores black with white numerals. Core insulation Mechanically high-quality. oil-resistant mixture on the basis of PVC. no minimum order quantity 138 . core: U / L1 / C / L+ 2. CEI 20-35.2006 22:11 Uhr Seite 138 PVC Power cable Chainflex® CF30 CF30 PVC 7. Gusset-filled extruded. 0 21.0 14. quick handling.0 944 1317 CF30.5 10.0 24.40.08.0 152 235 CF30.0 15.15.25. DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date Chainflex® VDE Typical application area for high load requirements light oil influence preferably indoor applications.04 4G2.250.04 4G6.04 4G10. 80 °C CEI According to CEI 20-35 CE According to 73/23/EWG.0 20.5 11.05 5G4.. 1000 V. conductor nominal diameter index [kg/km] cross section [mm ] approx. 102 * Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0 610 835 CF30.05 5G16.0 12.160.04 4G16. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .05* 5G2. [mm] [kg/km] CF30.04 4G4. UL/CSA Style 10492 and 2570.100. machining units/packaging machines.5 188 285 CF30. 93/68/EWG DESINA According to VDW..0 489 699 CF30.5 227 339 CF30. (for up to 10 cuts of the same type) 139 .5 8.60.2006 22:11 Uhr Seite 139 Price index CF30 PVC 7.0 26.5 127 207 CF30.5 95 164 CF30.0 391 556 CF30.40.04 4G25.0 18.0 1329 1722 CF30.05 5G6.0 763 1021 CF30.5 x d RoHS The cables are manufactured on the basis of VDE. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 1/2006.0 35. but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses.0 29.100.04 4G1.0 13.160.0 1898 2436 2 Tel.04 4G35.GB-Chainflex 08-06. indoor cranes Delivery program Number of cores and External Copper Weight Part No.05 5G10.25.500.60.qxd 14.04 4G50.5 282 405 CF30.350.5 55 CF30. 08. one tensile stresses. Outer jacket Low-adhesion. Core insulation Mechanically high-quality.7 – status 1992).GB-Chainflex 08-06. Gusset-filled extruded Highly flexible braided copper shield oil (in compliance with PV 3. core: W / L3 / D / L- 4. 70% linear. 80 m/s2 UV-resistant Medium Nominal voltage 600/1000 V (according to DIN VDE 0250). oil-resistant mixture on the basis of PVC. bending radius 4 x d V max. core: U / L1 / C / L+ 2. FT1. Testing voltage 4000 V (according to DIN VDE 0281-2). Flame-retardant According to IEC 332-1. Oil Oil-proof (according to DIN VDE 0207). Coverage approx.5 x d Temperature range unsupported/gliding 10 m/s. Silicon-free Free from silicon which can affect paint adhesion [a] R UV V . CEI 20-35.2006 22:11 Uhr Seite 140 PVC Power cable Chainflex® CF31 CF31 PVC 7. core: V / L2 3. Conductor < 10 mm2: Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). no minimum order quantity 140 . tinned braided copper shield. bending radius 7.. Pressure extruded. High Class Line core green/yellow. 90% optical. R Energy conductor stranded around high-tensile center cord -5 °C to +70 °C. Colour: black . approx. 5 m/s a max. 1.5 x d Highly flexible special conductor ● for high load requirements ● PVC outer jacket ● shielded ● oil-proof in accordance with VDE ● flame-retardant [°C] Temperature range R moved [°C] R fixed [V] -20 °C to +70 °C. oil-proof PVC sheath blend ≥ 10 mm2: conductor cable consisting of pre-leads (according to EN 60228). Overall shield Extremely bending-resistant.10. adapted to suit the requirements in Energy Chains® (according to RoHS DIN VDE 0282 Part 10).qxd 14. especially low-capacitance TPE mixture. core: 4 / N Inner jacket PVC mixture adapted to suit the requirements in Energy Chains®.. Core stranding Cores stranded in short pitch lengths over a centre for high Core identification Energy conductor: cores black with white numerals. 0 737 1047 CF31.15.04 (4G70.0)C 29.160.350. [mm] [kg/km] CF31. conductor nominal diameter index [kg/km] cross section [mm ] approx. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Typical application area * Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC – starting from manufacturing date Chainflex® VDE 1/2006.2006 22:11 Uhr Seite 141 Price index CF31 PVC 7.5 x d RoHS The cables are manufactured on the basis of VDE.04 (4G25.100. 80 °C CEI According to CEI 20-35 CE According to 73/23/EWG.0 82 169 CF31.04 (4G50.05 (5G4.100.0)C 18.0)C 23.0)C 15. (for up to 10 cuts of the same type) 141 .5 349 558 CF31. for high load requirements light oil influence preferably indoor applications.0)C 17.5)C 11.0)C 24.04 (4G10.GB-Chainflex 08-06.250. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .0)C 14.04 (4G16.05 (5G2.5 1081 1577 CF31.04 (4G4.0)C 21.04 (4G35. machining units/packaging machines. but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m storage and retrieval units for high-bay warehouses.0 2961 4650 2 Tel.04 (4G6.04 (4G1.04 (4G2.05 (5G6.5 156 278 CF31.5 1483 2080 CF31.60.60.5)C 13.05* (5G10.0)C 38.25.5 128 237 CF31.40..700.08.25.5 2081 2851 CF31.0 477 747 CF31.0)C 33.5 246 388 CF31. indoor cranes Delivery program Number of cores and External Copper Weight Part No.500.0 598 904 CF31. quick handling.0 192 319 CF31.0 290 464 CF31.40. UL/CSA Style 10492 and 2570. 1000 V.5)C 12..qxd 14.0)C 47. Core identification Energy conductor: cores black with white numerals. core: 4 / N Low-adhesion mixture on the basis of TPE. FT1. 80 m/s2 UV-resistant High Nominal voltage 600/1000 V (according to DIN VDE 0250).qxd 14.7 – status 1992). especially low-capacitance TPE mixture.08. bending radius 4 x d V max. 80 °C . bending radius 7. Outer jacket 1. 6 m/s a max. oil Energy conductor stranded around high-tensile center cord Flame-retardant According to IEC 332-1.. especially abrasionresistant and highly flexible. core: W / L3 / D / L- 4. R unsupported/gliding 10 m/s. Gusset-filled extruded TPE mixture ≥ 10 mm2: conductor cable consisting of pre-leads (according to EN 60228). no minimum order quantity 142 . core: V / L2 3.5 x d ● for maximum load requirements ● TPE outer jacket ● oil-resistant ● bio-oil-resistant ● UV-resistant ● flame-retardant [°C] Temperature range R [°C] -35 °C to 90 °C. one Premium Line core green/yellow.GB-Chainflex 08-06.2006 22:11 Uhr Seite 142 TPE Power cable Chainflex® CF34 CF34 TPE 7.5 x d Temperature range R Highly flexible special conductor moved [V] fixed -40 °C to +90 °C. Colour: black RoHS VDE The cables are manufactured on the basis of VDE. bio-oil-resistant [a] R UV V (according to VDMA 24568). Oil Oil-resistant (according to EN 60811-2-1). bending-resistant version consisting of bare copper wires (according to EN 60228). CEI 20-35. core: U / L1 / C / L+ 2. adapted to suit the requirements in Energy Chains®. Core stranding Cores stranded in short pitch lengths over a centre for high tensile stresses. UL/CSA Style 10492 and 21184. Silicon-free Free from silicon which can affect paint adhesion Conductor < 10 mm2: Fine-wire stranded conductor in especially (in compliance with PV 3.10. 1000 V. Testing voltage 4000 V (according to DIN VDE 0281-2).. Core insulation Mechanically high-quality. 05 5G16.100.5 95 157 CF34.0 227 335 CF34. [mm] [kg/km] CF34..5 1390 1900 Tel.250. low-temperature applications Delivery program Number of cores and External Copper Weight Part No.15. UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more storage and retrieval units for high-bay warehouses.5 358 515 CF34. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 for maximum load requirements * without green-yellow core Additional cross sections upon inquiry.5 9.5 391 532 CF34. DESINA standardisation Lead free According to EU guideline (RoHS) 2002/95/EC.2006 22:11 Uhr Seite 143 Price index CF34 TPE RoHS CEI According to CEI 20-35 CE According to 73/23/EWG.0 17.03.5 x d Typical application area almost unlimited resistance to oil.qxd 14.0 19.0 282 390 CF34.0 24. semiconductor insertion.60.04.04 4G1. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. clean room.PE* 4x10 16.0 24.PE* 3x50 29.160.0 152 233 CF34. outdoor cranes. (for up to 10 cuts of the same type) 143 .25.0 763 1031 CF34..60.160.0 489 657 CF34.04 4G10.04 4G25. Chainflex® 7.0 20. machining units/machine tools.04 4G6.100.100.05 5G6.04 4G16. quick handling.0 14.40. 93/68/EWG DESINA According to VDW.O.GB-Chainflex 08-06.04 4G4. conductor nominal diameter index [kg/km] cross section [mm2] approx. also with bio-oils indoor and outdoor applications.05 5G10. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .08.0 55 106 CF34.04 4G2.500.0 610 789 CF34.5 944 1217 CF34.5 10.0 12.0 15.O. bio-oil-resistant [a] R Energy conductor stranded around high-tensile center cord UV V Gusset-filled. CEI 20-35. FT1. Core stranding Cores stranded in short pitch lengths over a centre for high tensile stresses.. bending-resistant version consisting of bare copper wires (according to EN 60228). Premium Line one core green/yellow. 80 m/s2 UV-resistant High Nominal voltage 600/1000 V (according to DIN VDE 0250). core: W / L3 / D / L- 4. pressure extruded TPE inner jacket Highly flexible braided copper shield (according to VDMA 24568). bending radius 7. 6 m/s a max. approx..08.qxd 14. especially low-capacitance TPE mixture. core: 4 / N Inner jacket TPE mixture adapted to suit the requirements in Energy Chains®. oil Flame-retardant According to IEC 332-1. R unsupported/gliding 10 m/s. no minimum order quantity 144 . tinned braided copper shield. 1. Coverage approx. core: V / L2 3.10.5 x d ● for maximum load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● UV-resistant ● flame-retardant Highly flexible special conductor [°C] Temperature range R [°C] moved -35 °C to 90 °C. Oil Oil-resistant (according to EN 60811-2-1). Testing voltage 4000 V (according to DIN VDE 0281-2).5 x d Temperature range R [V] fixed -40 °C to +90 °C. Core insulation Mechanically high-quality.7 – status 1992). Overall shield Extremely bending-resistant. Silicon-free Free from silicon which can affect paint adhesion Conductor < 10 mm2: Fine-wire stranded conductor in especially (in compliance with PV 3. 90% optical.2006 22:11 Uhr Seite 144 TPE Power cable Chainflex® CF35 CF35 TPE 7.GB-Chainflex 08-06. 70% linear. RoHS . bending radius 4 x d V max. core: U / L1 / C / L+ 2. ≥ 10 mm2: conductor cable consisting of pre-leads Pressure extruded TPE blend (according to EN 60228). Core identification Energy conductor: cores black with white numerals. quick handling.0)C 27. adapted to suit the requirements in Energy Chains®.qxd 14.250. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. low-temperature applications Delivery program Number of cores and External Copper Weight Part No. machining units/machine tools. The cables are manufactured on the basis of VDE.0 55 106 CF35. 80 °C CEI According to CEI 20-35 CE According to 73/23/EWG.0 391 532 CF35.0 152 233 CF35.04 (4G4.5 227 335 CF35.08. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 RoHS VDE Chainflex® Colour: black Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5)C 10.04 (4G10.5 x d Outer jacket Low-adhesion mixture on the basis of TPE.60.25. 1000 V.04 (4G25. also with bio-oils indoor and outdoor applications.0)C 15. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .. Typical application area for maximum load requirements almost unlimited resistance to oil.40.04 (4G6. outdoor cranes.04 (4G1.15.0)C 20.5)C 11. UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more storage and retrieval units for high-bay warehouses.0)C 14. UL/CSA Style 10492 and 21184.5 610 789 CF35.04 (4G2.5 95 157 CF35. (for up to 10 cuts of the same type) 145 . [mm] [kg/km] CF35. clean room.0)C 22.160.04 (4G16.2006 22:11 Uhr Seite 145 Price index CF35 TPE 7. conductor nominal diameter index [kg/km] cross section [mm2] approx.GB-Chainflex 08-06.100. semiconductor insertion..5 944 1217 Tel. especially abrasion-resistant and highly flexible. 6 m/s a max.5 x d Temperature range R [V] fixed -40 °C to +90 °C. adapted to suit the requirements in Energy Chains®. Conductor Conductor cable consisting of pre-leads (according to EN 60228). CEI 20-35. Testing voltage 4000 V (according to DIN VDE 0281-2). RoHS . no minimum order quantity 146 . especially abrasionresistant and highly flexible. Outer jacket Low-adhesion mixture on the basis of TPE. bending radius 7. Premium Line Colour: black RoHS VDE The cables are manufactured on the basis of VDE. 80 °C CEI According to CEI 20-35 Lead free According to EU guideline (RoHS) 2002/95/EC.UL TPE 7.5 x d 14. bio-oil-resistant [a] R UV V (according to VDMA 24568).10. 100 m/s2 UV-resistant High Nominal voltage 600/1000 V (according to DIN VDE 0250). 93/68/EWG UL/CSA Style 10492 and 21184.7 – status 1992). Pressure extruded TPE blend Core insulation Mechanically high-quality TPE mixture.2006 22:12 Uhr Seite 146 TPE Power cable Chainflex® CF300..GB-Chainflex 08-06. CE According to 73/23/EWG. Oil Oil-resistant (according to EN 60811-2-1). R unsupported/gliding 10 m/s. FT1.08.UL ● for maximum load requirements ● TPE outer jacket ● oil-resistant ● bio-oil-resistant ● flame-retardant ● UV-resistant Highly flexible special conductor [°C] Temperature range R [°C] moved -35 °C to +90 °C. oil Pressure extruded TPE blend Flame-retardant According to IEC 332-1. bending radius 4 x d V max. 1000 V.qxd CF300. Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3.. 0 848 927 New CF300.700. [mm] [kg/km] CF300.01.0 623 676 New CF300.5 240 280 CF300.0 8. [mm] [kg/km] CF300.0 1318 1411 New CF300.350.0 11. conductor nominal diameter index [kg/km] cross section [mm2] approx.0 23. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.UL* 1x16.1850.1500.0 21.0 336 400 CF300.5 479 525 New CF300.100.01.0 7.60. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® almost unlimited resistance to oil.UL* 1x6.1200.01** 1x95. conductor nominal diameter index [kg/km] cross section [mm2] approx.100.01.0 14.UL* 1x10.500.01.0 56 77 New CF300.0 13.5 151 183 New CF300.01.250.350. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Number of cores and External Copper Weight Part No.01.5 154 190 CF300.1500.GB-Chainflex 08-06.5 58 85 CF300.5 x d Typical application area for maximum load requirements indoor and outdoor applications.250.0 23.0 912 1050 CF300.01.1200. semiconductor insertion.0 333 377 New CF300.0 16.01** 1x70.01** 1x50.0 20.UL* 1x150. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .01.01** 1x150.0 8.0 9.0 7. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits..5 1059 1145 New CF300.0 9.5 480 520 CF300.160. low-temperature applications Delivery program Number of cores and External Copper Weight Part No. also with bio-oils * Delivery time upon inquiry.950.0 96 130 CF300. is replaced by UL-type.UL* 1x95.700.0 96 119 New CF300.08. clean room.5 1776 1940 * Phase-out model.01.0 21.UL* 1x185.0 13.0 11.5 239 281 New CF300.5 1152 1220 CF300.01** 1x120.1850. quick handling.01** 1x16.UL* 1x50. (for up to 10 cuts of the same type) 147 .0 16.0 25.160.0 14.01** 1x6.qxd 14.0 20.01** 1x35.UL* 1x120.01** 1x185.UL* 1x35.01** 1x10.UL* 1x25..0 25.500.01.UL TPE 7.UL* 1x70.01.01** 1x25.2006 22:12 Uhr Seite 147 Price index CF300.950.0 672 720 CF300. machining units/machine tools. UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more storage and retrieval units for high-bay warehouses.0 1440 1500 CF300. outdoor cranes.60.5 1699 1775 New Tel. 5 x d 14.5 x d Temperature range R [V] fixed -40 °C to +90 °C.. CEI 20-35.08. Core identification green-yellow Outer jacket Low-adhesion mixture on the basis of TPE. 80 °C CEI According to CEI 20-35 CE According to 73/23/EWG.qxd CFPE TPE 7.7 – status 1992). UL/CSA Style 10492 and 21184. flame-retard TPE blend Core insulation Mechanically high-quality TPE mixture. bending radius 4 x d V max.2006 22:12 Uhr Seite 148 TPE Power cable Chainflex® CFPE ● for maximum load requirements ● TPE outer jacket ● oil-resistant ● bio-oil-resistant ● flame-retardant ● UV-resistant Highly flexible special conductor [°C] Temperature range R [°C] moved -35 °C to +90 °C. no minimum order quantity 148 .10. Colour: black RoHS RoHS VDE The cables are manufactured on the basis of VDE. R unsupported/gliding 10 m/s.GB-Chainflex 08-06. 1000 V. oil Pressure extruded TPE blend Flame-retardant According to IEC 332-1.. 100 m/s2 UV-resistant High Nominal voltage 600/1000 V (according to DIN VDE 0250). 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. bio-oil-resistant [a] R UV V (according to VDMA 24568). Testing voltage 4000 V (according to DIN VDE 0281-2). Pressure extruded. Conductor Conductor cable consisting of pre-leads (according to EN 60228). . Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. especially abrasionresistant and highly flexible. FT1. bending radius 7. Oil Oil-resistant (according to EN 60811-2-1). adapted to suit the requirements Premium Line in Energy Chains®. 6 m/s a max. 08. low-temperature applications Delivery program Number of cores and External Copper Weight Part No.0 96 123 CFPE. E-Chain®: Serie E2 medium 750 types from stock no cutting costs .60.0 11.0 9.250. [mm] [kg/km] CFPE. UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more storage and retrieval units for high-bay warehouses.2006 22:12 Uhr Seite 149 Price index CFPE TPE 7.0 333 387 * Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. outdoor cranes.100.. G = with earthed conductor green-yellow x = without earthed conductor Tel. (for up to 10 cuts of the same type) 149 .01 1G4.01* 1G25.qxd 14.350. conductor nominal diameter index [kg/km] cross section [mm2] approx.0 38 61 CFPE.01 1G10.0 6. semiconductor insertion.5 151 191 CFPE.5 x d Typical application area indoor and outdoor applications.01 1G6. also with bio-oils Chainflex® for maximum load requirements Chainflex® CFPE for machining units.01 1G16.5 56 81 CFPE. machining units/machine tools.0 7.5 239 291 CFPE.GB-Chainflex 08-06. quick handling..01 1G35.40. clean room.0 13.160. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 almost unlimited resistance to oil.0 8. Testing voltage 4000 V (according to DIN VDE 0281-2).5 x d Temperature range R [V] fixed -40 °C to +90 °C. 70% linear. FT1. 100 m/s2 UV-resistant High Nominal voltage 600/1000 V (according to DIN VDE 0250).10. adapted to suit the requirements Premium Line in Energy Chains®. bio-oil-resistant [a] R UV V Pressure extruded TPE blend (according to VDMA 24568). bending radius 7. Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3.08.2006 22:12 Uhr Seite 150 TPE Power cable Chainflex® CF310. approx.. Oil Oil-resistant (according to EN 60811-2-1).. tinned braided copper shield.5 x d Highly flexible special conductor 14. Pressure extruded TPE blend Core insulation Mechanically high-quality TPE mixture. bending radius 4 x d V max. especially abrasionresistant and highly flexible. 6 m/s a max. R unsupported/gliding 10 m/s. 1000 V.UL ● for maximum load requirements ● TPE outer jacket ● shielded ● oil-resistant ● bio-oil-resistant ● flame-retardant ● UV-resistant [°C] Temperature range R [°C] moved -35 °C to +90 °C. Outer jacket Low-adhesion mixture on the basis of TPE. CEI 20-35. UL/CSA Style 10492 and 21184. 90% optical. 80 °C CEI According to CEI 20-35 CE According to 73/23/EWG. Coverage approx.GB-Chainflex 08-06. no minimum order quantity 150 . Overall shield Extremely bending-resistant.7 – status 1992). 93/68/EWG . oil Highly flexible braided copper shield Flame-retardant According to IEC 332-1. Conductor Conductor cable consisting of pre-leads (according to EN 60228). Colour: black RoHS VDE The cables are manufactured on the basis of VDE.qxd CF310.UL TPE 7. 1200.1850. quick handling.UL* (1x35.UL* (1x185.5 1006 1200 CF310.UL* (1x50. [mm] [kg/km] CF310. conductor nominal diameter index [kg/km] cross section [mm ] approx. clean room.0)C 8.UL* Tel.5 1829 1906 New CF310.01.01.01** (1x35.160.01.0 524 568 New (1x70.5 x d Lead free According to EU guideline (RoHS) 2002/95/EC. conductor nominal diameter index [kg/km] cross section [mm2] approx.qxd 14.0)C 26..01.0)C 26.01** (1x4.0)C 9.0)C 15.0 530 580 CF310.950.0)C 22.0)C 17. is replaced by UL-type.01** (1x150.01. outdoor cranes.0 1140 1233 New CF310.0)C 13.5 689 748 New (1x95.01.350.01** (1x10. also with bio-oils indoor and outdoor applications.0)C 7.08.0)C 9.01** (1x6.700.0)C 17.0 78 95 CF310.0 1562 1680 CF310.UL* CF310.01** (1x95. UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more storage and retrieval units for high-bay warehouses.0)C 12.01** (1x16.1500.1850. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 384 460 CF310.60.500.UL* (1x25.60.160.0)C CF310. (for up to 10 cuts of the same type) 151 .01** (1x70.0)C 7.0 278 340 CF310.0 CF310.700.01** (1x25.350. machining units/machine tools.40.0 124 170 CF310.0 CF310. G = with earthed conductor green-yellow x = without earthed conductor Delivery program Number of cores and External Copper Weight Part No. [mm] [kg/km] (1x4.5 55 CF310.250.0)C 22.UL TPE 7.01.01.01.0 53 75 CF310.01.UL* (1x10.5 380 423 New 15. low-temperature applications * Delivery time upon inquiry.01** (1x185.UL* 2 74 New 75 97 New 120 144 New 178 210 New 272 314 New 13.0 186 220 CF310.0)C 20.UL* (1x150.5 CF310. Delivery program Number of cores and External Copper Weight Part No.100.0)C 10.40.01** (1x120.5 920 997 New CF310.5 753 820 CF310.950.100. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .0 1257 1350 CF310.UL* (1x16.0)C 10.0)C CF310. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.UL* (1x6.500.1500.0 1436 1549 New CF310.0)C 6.1200. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 semiconductor insertion.5 1895 2000 * Phase-out model. Chainflex® RoHS Typical application area for maximum load requirements almost unlimited resistance to oil..01.GB-Chainflex 08-06.01** (1x50.0)C 12.0)C 24.0 CF310.250.0)C 24.UL* (1x120.2006 22:12 Uhr Seite 151 Price index CF310.0)C 20.01. Inner jacket TPE mixture adapted to suit the requirements in Energy Chains® (for shielded types).. resistant and highly flexible. one core green-yellow. adapted to suit the requirements in Energy Chains®. Core insulation 0207 Part 4). Outer jacket Low-adhesion mixture on the basis of TPE. oil TPE Inner jacket Highly flexible braided copper shield Flame-retardant According to IEC 332-1.GB-Chainflex 08-06. bending radius 4 x d V max. Core identification Cores black with white numerals. Silicon-free Free from silicon which can affect paint adhesion (according to PV 3. FT1. 70% linear. 90% optical. bending radius 7. 6 m/s a max. especially abrasion- Coverage approx.2006 22:12 Uhr Seite 152 TPE Power cable Chainflex® CF.BRAID TPE 7. no minimum order quantity 152 . CEI 20-35.10. Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228). 80 m/s2 UV-resistant High Nominal voltage 600/1000 V (according to DIN VDE 0250). bio-oil-resistant [a] R Cores braided together using a special technique UV V (according to VDMA 24568). Pressure extruded TPE blend Premium Line Mechanically high-quality TPE mixture (according to DIN VDE Core stranding Cores braided together using a special technique.5 x d Temperature range R [V] fixed -40 °C to +70 °C. R unsupported/gliding 10 m/s..5 x d 14.08. Oil Oil-resistant (according to EN 60811-2-1). approx.qxd CF. Testing voltage 4000 V (according to DIN VDE 0281-2). Overall shield Extremely bending-resistant.7 – status 1992).BRAID ● for maximum load requirements ● TPE outer jacket ● unshielded/shielded ● oil-resistant ● bio-oil-resistant ● UV-resistant Highly flexible special conductor [°C] Temperature range R [°C] moved -35 °C to 70 °C. tinned braided copper shield. Colour: black RoHS . 25.BRAID.qxd 15.BRAID? Due to their unique type of design and especially in the case of cross-sections ≥ 2. corkscrews can be completely ruled out.0 192 398 (8G2.08. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 especially for freely suspended and gliding travel distances up to 400 m and more Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. in.5 20. [mm] [kg/km] 8G2. Due to the special design of the CF.2006 9:48 Uhr Seite 153 Price index CF. UV-resistant Storage and retrieval units for high-bay warehouses.GB-Chainflex 08-06.25.5)C 23.BRAID with 8 braided cores. low-temperature applications What is special about CF..5 mm2 and long distances of travel with large numbers of cycles.and outdoor cranes.C Tel. Delivery program Number of cores and External Copper Weight Part No. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. also with bio-oils indoor and outdoor applications.5 x d Typical application area for maximum load requirements almost unlimited resistance to oil. Chainflex® 7.. CE According to 73/23/EWG.BRAID.5 320 625 2 CF.08 CF. quick handling.08. conductor nominal diameter index [kg/km] cross section [mm ] approx.BRAID TPE RoHS VDE The cables are manufactured on the basis of VDE. cables with 7 cores have an increased tendency toward the formation of corkscrews. (for up to 10 cuts of the same type) 153 . G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs . 30 m/s2 UV-resistant High Nominal voltage 6/10 kV (according to DIN VDE 0250). CE According to 73/23/EWG. RoHS . 6 m/s R a max. Conductor Highly flexible cable consisting of tinned copper wires (according to VDE 0295). Extruded. bending radius 10 x d Temperature range R [V] fixed -30 °C to +80 °C.10.qxd CF CRANE PUR 7. R unsupported/gliding 10 m/s. Testing voltage 17 kV (according to DIN VDE 0250. highly abrasionresistant iguprene jacket blend Core insulation Inner and outer semiconducting layer made of conductive rubber. Flame-retardant According to IEC 332-1.08. Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. Colour: red RoHS VDE The cables are manufactured on the basis of VDE. 93/68/EWG Lead free According to EU guideline (RoHS) 2002/95/EC. CEI 20-35.7 – status 1992). Insulating sheath made of high-quality. no minimum order quantity 154 .2006 22:12 Uhr Seite 154 igupren Power cable Chainflex® CF CRANE ● for maximum voltages and outputs ● iguprene outer jacket ● oil-resistant ● flame-retardant Highly flexible special conductor [°C] Temperature range R [°C] moved -25 °C to +80 °C. Outer jacket Low-adhesion mixture on the basis of iguprene. Oil Oil-resistant (according to EN 60811-2-1). Overall shield Extremely bending-resistant. especially Premium Line abrasion-resistant and highly flexible.. heat-resistant and ozone-proof ethylene propylene rubber (EPR). FT1.GB-Chainflex 08-06. part 813). adapted to suit the requirements in Energy Chains® (according to DIN VDE 0207 Part 21).5 x d 14. 50 m/s2 R a max. Coverage approx.5 x d V max.. [a] [a] UV V Extruded EPR insulation over conductive rubber oil Highly flexible overall copper shield other voltages upon inquiry. tinned copper shield. bending radius 7. 80% optical. 0 912 1550 CFCRANE1x95/16-6/10kV* (1x95/16)C 34.0 1145 1820 2 * Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. [mm] [kg/km] CFCRANE1x25/16-6/10kV* (1x25/16)C 27.0 576 1110 CFCRANE1x50/16-6/10kV* (1x50/16)C 30. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® almost unlimited resistance to oil Chainflex® CFCRANE for 500 m and more of travel.0 468 940 CFCRANE1x35/16-6/10kV* (1x35/16)C 29. G = with earthed conductor green-yellow x = without earthed conductor Tel.GB-Chainflex 08-06.08. conductor nominal diameter index [kg/km] cross section [mm ] approx.5 x d Typical application area for maximum load requirements indoor and outdoor applications.. conveyer technology Delivery program Number of cores and External Copper Weight Part No.. (for up to 10 cuts of the same type) 155 .qxd 14. crane applications. UV-resistant especially for freely suspended and gliding travel distances up to 500 m and more outdoor ship to shore. E-Chain®: igus® Rol E-Chain® 750 types from stock no cutting costs .0 712 1350 CFCRANE1x70/16-6/10kV* (1x70/16)C 32.2006 22:12 Uhr Seite 155 Price index CF CRANE PUR 7. Material Low-adhesion mixture on the basis of Polyurethan. highly abrasionresistant .2006 22:12 Uhr Seite 156 Pneumatic hose Chainflex® CF. . bending radius 10 x d Temperature range R D bar . Colour: blue RoHS RoHS 156 Lead free According to EU guideline (RoHS) 2002/95/EC. adapted to suit the requirements in Energy Chains®.GB-Chainflex 08-06.qxd CF.Air ● for maximum load requirements ● PU hose ● oil-resistant and coolant-resistant ● abrasion-resistant ● outside-toleranced [°C] Temperature range R [°C] moved -25 °C to +80 °C... bending radius 8 x d Dimensions Outside-toleranced Operating pressure 12 bar at 20 °C Vacuum -1 bar at 20 °C Oil Oil-resistant.Air PU 10 x d 14.bar oil fixed -40 °C to +85 °C. no minimum order quantity .08. 0 5. high abrasion resistance and very good resistance to oil and coolants.50 16 127 Tel.5 2.0 1.0 2.A.0 Chainflex® Delivery program igus® Chainflex® CF. Their outstanding features include flexibility.0 0.7 1.0 1.1 8. (for up to 10 cuts of the same type) 157 .. 750 types from stock no cutting costs . package Internal Part No.7 0.08.12.2006 22:12 Uhr Seite 157 Price index CF. [mm] approx. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 CA PU.08. [mm] Weight [g/m] 1.16.1 11.Air PU 10 x d Max.qxd 14.0 1.A.1 7.Air pneumatic hoses were tested over several million bending cycles in E-Chains®.00 12 76 CA PU.04.5 4.A. length [km] Wall External diameter thickness diameter approx.0 1.0 2.00 6 19 CA PU.10.06.50 10 48 CA PU..A.A.GB-Chainflex 08-06.A. [mm] approx.15 8 30 CA PU.0 0.0 0.65 4 8 CA PU. 08.2006 22:12 Uhr Seite 158 .GB-Chainflex 08-06.qxd 14. 08.GB-Chainflex 08-06.2006 22:30 Uhr Seite 159 Drive technology 159 .qxd 14. MF Gradient fiber glass cable PUR 208 CFLG.and video engineering 160 .08.GB-Chainflex 08-06.2006 22:30 Uhr Seite 160 ® Chainflex harnessed Harnessed Cable type Jacket Page according to standard Cables for Drive Technology 154 Siemens Servo cable PUR/PVC 156 Siemens Motor cable TPE/PVC 160 Siemens Signal cables/encoder TPE/PVC 164 Lenze Servo cable PUR/PVC 172 Lenze Motor cable PUR/PVC 176 Lenze Signal cables/encoder (Resolver) TPE/PVC 180 Lenze Signal cables/encoder (Encoder) TPE/PVC 184 Lenze Signal cables/encoder (Fan) TPE/PVC 188 Indramat Servo cable PUR/PVC 192 Indramat Signal cables/encoder TPE/PVC 196 Fanuc Servo cable PUR 200 Fanuc Signal cables/encoder TPE 204 CFLG.12G Gradient fiber glass cable TPE 212 CAT5 Ethernet special cable TPE 214 FireWire Ethernet special cable TPE 216 Fibre Cables (FOC) Network.qxd 14.6G Gradient fiber glass cable TPE 210 CFLG.2HG. angled TPE 232 CF.INI Connection cable M8 x 1. LED TPE 225 CF.INI Connection cable M12 x 1.INI Direct line M8 x 1. straight TPE 229 CF. straight TPE 230 CF.INI Direct line M12 x 1. angled TPE 224 CF.INI Connection cable M8 x 1.INI Direct line M12 x 1.INI Direct line M12 x 1.INI Direct line M12 x 1.INI Direct line M12 x 1. angled. LED TPE 225 CF. straight TPE 232 CF.GB-Chainflex 08-06.INI Connection cable M8 x 1. angled TPE 231 CF.INI Direct line M8 x 1.INI Connection cable M12 x 1. straight TPE 227 CF. straight.INI Direct line M8 x 1. angled TPE 227 CF. straight TPE 231 CF.2006 22:30 Uhr Seite 161 ® Chainflex harnessed Harnessed Cable type Jacket Page according to standard Initiators CF9 CF.INI Direct line M8 x 1. LED TPE 228 CF. straight TPE 226 CF.INI Connection cable M12 x 1.qxd 14. angled TPE 230 CF.INI Direct line M12 x 1. angled. angled TPE 226 CF. straight TPE 233 CF. LED TPE 229 CF. angled TPE 233 Initiators CF98 161 .INI Connection cable M8 x 1. straight TPE 224 CF. angled.INI Direct line M8 x 1.INI Connection cable M12 x 1.08. coverage approx.5 7. 90% optical.5 x d 6FX8002-5DA51 MAT9060006 (4G6. no minimum order quantity 162 .0+(2x1..5 x d 6FX8002-5DA41 MAT9060005 (4G4.5 7.0)C)C 13.5 7.5)C)C 32.0+(2x1.0+(2x1.0 7.5+(2x1.0)C)C 12. and metal foil Chainflex® PUR Servo cable: Basic cables Siemens Basic cables igus® Number of cores and Diameter Bending Part No.5)C)C 28.5 7. hydrolysis-resistant and bending/firm cooper shield.5 x d 6FX8002-5DA33 MAT9060009 (4G25.5 7.5 7.5 x d 6FX8002-5DA43 MAT9060010 (4G35. cross section in mm 6FX8002-5DA01 MAT9060001 (4G1.5 x d 6FX8002-5DA31 MAT9060004 (4G2.5 7.5 7.5 x d 2 SIEMENS Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 7. notch-resistant.qxd 14.0)C)C 15.2006 22:30 Uhr Seite 162 Chainflex® Servo cable Servo PUR harnessed according to Siemens standard Technical information Oil-resistant and coolant-resistant Intermediate sheath on the basis of PUR Shielded Signal pairs: pair shielding of extremely readily Cut-proof.5 x d 6FX8002-5DA61 MAT9060007 (4G10.5+(2x1.GB-Chainflex 08-06.5+(2x1. conductor nominal mm radius Part No.0+(2x1.5 x d 6FX8002-5DA21 MAT9060003 (4G1.5 x d 6FX8002-5DA23 MAT9060008 (4G16.0)C)C 24.0)C)C 17..0)C)C 12.5+(2x1.0)C)C 20.5 x d 6FX8002-5DA11 MAT9060002 (4G2.0+(2x1.0+(2x1. microbe-resistant 70% linear. G = with earthed conductor green-yellow x = without earthed conductor RoHS .0)C)C 13.08. 0+(2x1.0)C)C 17.0+(2x1.5 x d 6FX8002-5DX28 MAT9061008 (4G16.5 x d 6FX8002-5DX48 MAT9061010 (4G35.5 7.0)C)C 12.0+(2x1.qxd cross section in mm 2 6FX8002-5DA05 MAT9061001 (4G1.5)C)C 32..5+(2x1.5 7.0)C)C 15.5 7.5+(2x1.5 x d 6FX8002-5DA28 MAT9061003 (4G1. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .0+(2x1.. coverage approx.0)C)C 12.5 x d 6FX8002-5DA48 MAT9061005 (4G4.5 x d Tel.5 x cable diameter Colour: orange (similar to RAL 2003) approx.5 7.2006 22:30 Uhr Chainflex® Systems GB-Chainflex 08-06.5)C)C 28.5+(2x1.5 7.0+(2x1.Seite 163 Servo PUR 7.0)C)C 13.5 7.5 x d 6FX8002-5DA38 MAT9061004 (4G2.5 x d 6FX8002-5DA15 MAT9061002 (4G2.0)C)C 20. (for up to 10 cuts of the same type) 163 . +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Part No.5 x d 6FX8002-5DA58 MAT9061006 (4G6.0+(2x1.0)C)C 13. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. conductor nominal mm radius cables for Drive Technology 14.5x Nominal voltage: 600/1000 V Temperature range (moved): -20 °C to +80 °C Overall shield: extremely readily bending/solid Minimum bending radius for use in Energy Chains®: copper shield. 90% optical Chainflex® PUR Servo cable: Extension cables Siemens igus® Number of cores and Diameter Bending Extension Part No.08.5 x d 6FX8002-5DX38 MAT9061009 (4G25.0)C)C 24.0 7. 70% linear. 7.5 x d 6FX8002-5DA68 MAT9061007 (4G10.5 7.5+(2x1.5 7.5 7. 5 7.0+(2x1.0)C)C 12.5 x d 6FX8002-5DA23 MAT9160008 (4G16.5 7.5+(2x1.5 7.0)C)C 18.0 7. no minimum order quantity 164 .GB-Chainflex 08-06.2006 22:30 Uhr Seite 164 Chainflex® Servo cable Servo PVC harnessed according to Siemens standard Technical information Oil-proof in accordance with VDE bending/firm cooper shield.0)C)C 13.5)C)C 33.5 7.0)C)C 12.0+(2x1.5)C)C 29.0)C)C 22.0+(2x1.0)C)C 13. 90% optical. 70% linear. coverage approx.0+(2x1.5 x d 2 SIEMENS Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. cross section in mm 6FX8002-5DA01 MAT9160001 (4G1. 90% optical Chainflex® PVC Servo cable.5 7. oil-proof: Basic cables Siemens Basic cables igus® Number of cores and Diameter Bending Part No.0 7.5 7.0 7.5+(2x1. coverage approx.0)C)C 15.5 x d 6FX8002-5DA41 MAT9160005 (4G4.5+(2x1..0+(2x1. Flame-retardant.qxd 14.5 x d 6FX8002-5DA33 MAT9160009 (4G25.5 x d 6FX8002-5DA61 MAT9160007 (4G10. shielded 70% linear. G = with earthed conductor green-yellow x = without earthed conductor RoHS .5 x d 6FX8002-5DA51 MAT9160006 (4G6.5 x d 6FX8002-5DA43 MAT9160010 (4G35.5 7. and metal foil..5+(2x1.5 x d 6FX8002-5DA11 MAT9160002 (4G2.08. Intermediate sheath on the basis of PVC Overall shield: extremely readily bending/solid copper Signal pairs: pair shielding of extremely readily shield.0)C)C 24. conductor nominal mm radius Part No. approx.5 x d 6FX8002-5DA21 MAT9160003 (4G1.5 x d 6FX8002-5DA31 MAT9160004 (4G2.0+(2x1. .5+(2x1.5 x cable diameter Chainflex® PVC Servo cable.0+(2x1.0)C)C 13.5 x d 6FX8002-5DA58 MAT9161006 (4G6.5+(2x1.5 7.5 x d 6FX8002-5DX38 MAT9161009 (4G25.0+(2x1.0)C)C 12.Seite 165 Servo PVC 7.5 x d 6FX8002-5DX28 MAT9161008 (4G16. conductor nominal mm radius cables for Drive Technology 14.0 7.5 7.0+(2x1.qxd cross section in mm 2 6FX8002-5DA05 MAT9161001 (4G1.0)C)C 24.0+(2x1.5)C)C 33.5+(2x1.5 7.08.5)C)C 29.5 7.5 x d 6FX8002-5DA15 MAT9161002 (4G2.5 7.0)C)C 13.5x Temperature range (moved): -5 °C to +70 °C Colour: green (similar to RAL 6005) Nominal voltage: 600/1000 V Minimum bending radius for use in Energy Chains®: 7.5 x d 6FX8002-5DA48 MAT9161005 (4G4.0 7.0)C)C 15.5 x d 6FX8002-5DA28 MAT9161003 (4G1.. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .0 7.5 x d 6FX8002-5DA68 MAT9161007 (4G10.5+(2x1.2006 22:30 Uhr Chainflex® Systems GB-Chainflex 08-06.5 7. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Part No.5 x d 6FX8002-5DA38 MAT9161004 (4G2.5 x d 6FX8002-5DX48 MAT9161010 (4G35. oil-proof: Extension cables Siemens igus® Number of cores and Diameter Bending Extension Part No.0+(2x1.0)C)C 18.5 7.0+(2x1.0)C)C 22. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 x d Tel. (for up to 10 cuts of the same type) 165 .0)C)C 12. 5 x d 6FX8002-5CA31 MAT9050004 (4G2.5 x d 6FX8002-5CA41 MAT9050005 (4G4.0)C 13.0)C 22..5)C 11. 70% linear. x = without earthed conductor SIEMENS G = with earthed conductor green-yellow RoHS .5 7.5 x d 6FX8002-5CA51 MAT9050006 (4G6.0 7. notch-resistant.GB-Chainflex 08-06.0 7.5 x d 6FX8002-5CA23 MAT9050008 (4G16.5)C 10.0)C 20.0)C 15.qxd 14.08. Cut-proof.0 7. no minimum order quantity 166 .5 7.5 x d Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0 7.0 7..5)C 11. coverage approx.0 7.5 x d 6FX8002-5CA11 MAT9050002 (4G2. 90% optical Chainflex® TPE Power cable: Basic cables Siemens Basic cables igus® Number of cores and Diameter Bending Part No.2006 22:30 Uhr Seite 166 Chainflex® Power cable Motor TPE harnessed according to Siemens standard Technical information Oil-resistant and coolant-resistant intermediate sheath on the basis of TPE Flame-retardant Overall shield: extremely readily bending/solid Shielded copper shield. 2 6FX8002-5CA01 MAT9050001 (4G1.5 x d 6FX8002-5CA21 MAT9050003 (4G1.5)C 10. conductor nominal mm radius cross section in mm Part No. for maximum load requirements approx.5 x d 6FX8002-5CA61 MAT9050007 (4G10. 0)C 20.5)C 11.5 x d Tel.5)C 11.0 7.2006 22:30 Uhr Chainflex® Systems GB-Chainflex 08-06. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Part No.5 x cable diameter Chainflex® TPE Power cable: Extension cables Siemens igus® Number of cores and Diameter Bending Extension Part No.0 7.0)C 15.0)C 22.5 7.5)C 10.5 x d 6FX8002-5CA15 MAT9051002 (4G2.08.5 x d 6FX8002-5CX28 MAT9051008 (4G16..5 x d 6FX8002-5CA58 MAT9051006 (4G6. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .5 x d 6FX8002-5CA68 MAT9051007 (4G10.5 x d 6FX8002-5CA28 MAT9051003 (4G1.0 7. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 7.5 x d 6FX8002-5CA38 MAT9051004 (4G2.0 7..5x Temperature range (moved): -35 °C to +90 °C Colour: black Nominal voltage: 600/1000 V Minimum bending radius for use in Energy Chains®: 7. conductor nominal mm radius cables for Drive Technology 14.5 x d 6FX8002-5CA48 MAT9051005 (4G4.qxd cross section in mm 2 6FX8002-5CA05 MAT9051001 (4G1.0)C 13.0 7.0 7. (for up to 10 cuts of the same type) 167 .Seite 167 Motor TPE 7.5)C 10. 0)C 16.0)C 24.5 x d 6FX8002-5CA41 MAT9150005 (4G4.0 7. 2 6FX8002-5CA01 MAT9150001 (4G1. oil-proof: Basic cables Siemens Basic cables igus® Number of cores and Diameter Bending Part No.0 7.5 x d Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 x d 6FX8002-5CA51 MAT9150006 (4G6.0 7.5)C 12.08.5 x d 6FX8002-5CA11 MAT9150002 (4G2.0 7.0)C 19. 70% linear.5 x d 6FX8002-5CA21 MAT9150003 (4G1.5 x d 6FX8002-5CA61 MAT9150007 (4G10. Shielded approx.. no minimum order quantity 168 .5 x d 6FX8002-5CA31 MAT9150004 (4G2. coverage approx.qxd 14.5)C 15.0)C 27.5)C 15. x = without earthed conductor SIEMENS G = with earthed conductor green-yellow RoHS .0 7.5 x d 6FX8002-5CA23 MAT9150008 (4G16. 90% optical Temperature range (moved): -5 °C to +70 °C Intermediate sheath on the basis of PVC Chainflex® PVC Power cable.5)C 12.GB-Chainflex 08-06.2006 22:30 Uhr Seite 168 Chainflex® Power cable Motor PVC harnessed according to Siemens standard Technical information Oil-proof in accordance with VDE Overall shield: extremely readily bending/solid Flame-retardant copper shield.5 7.0 7. conductor nominal mm radius cross section in mm Part No..5 7. . Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0)C 19.08.5 x d 6FX8002-5CA15 MAT9151002 (4G2.5 x d 6FX8002-5CA68 MAT9151007 (4G10..qxd cross section in mm 2 6FX8002-5CA05 MAT9151001 (4G1.5 x d 6FX8002-5CX28 MAT9151008 (4G16.5)C 15.Seite 169 Motor PVC 7.0)C 27.0 7.2006 22:30 Uhr Chainflex® Systems GB-Chainflex 08-06.0 7.0 7. oil-proof: Extension cables Siemens igus® Number of cores and Diameter Bending Extension Part No.0 7.5 7. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Part No.5 7.0 7.5)C 12.5 x d 6FX8002-5CA28 MAT9151003 (4G1.5 x d 6FX8002-5CA38 MAT9151004 (4G2. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .5 x d 6FX8002-5CA48 MAT9151005 (4G4. conductor nominal mm radius cables for Drive Technology 14.0 7.5)C 12.5 x d 6FX8002-5CA58 MAT9151006 (4G6. (for up to 10 cuts of the same type) 169 .5 x cable diameter Colour: anthracite-gray (similar to RAL 7016) Chainflex® PVC Power cable.0)C 24.5x Nominal voltage: 600/1000 V Minimum bending radius for use in Energy Chains®: 7.5 x d Tel.0)C 16.5)C 15. GB-Chainflex 08-06.qxd Signal TPE 14.08.2006 22:30 Uhr Seite 170 Chainflex® Signal cable harnessed according to Siemens standard Technical information Overall shield: extremely readily bending/solid Oil-resistant and coolant-resistant, shielded Cut-proof, thin-walled, halogen-free copper shield, coverage approx. 70% linear, Minimum bending radius for use in Energy Chains : ® approx. 90% optical Temperature range (moved): -35 °C to +100 °C 10 x cable diameter Chainflex® TPE Signal/encoder cable, oil-resistant: Basic cables igus® Number of cores and Diameter Bending Part No. conductor nominal mm radius 10,5 10 x d 9,5 10 x d 10,5 10 x d 11,5 10 x d 10,5 10 x d 6FX8002-2CA71 MAT9070006 (4x(2x0,34)+4x0,5)C 9,5 10 x d 6FX8002-2CB31 MAT9070007 (12x0,25)C 9,0 10 x d Siemens Basic cables cross section in mm Part No. 2 6FX8002-2AD00 MAT9070001 (3x(2x0,14)C+ (4x0,14)+(2x0,5))C 6FX8002-2CA11 MAT9070002 (4x(2x0,34)+4x0,5)C 6FX8002-2CA15 MAT9070003 (3x(2x0,14)C+ (4x0,14)+(2x0,5))C 6FX8002-2CA31 MAT9070004 (3x(2x0,14)C+ (2x0,5+2x0,14)+ (4x0,23+2x0,14))C 6FX8002-2CA51 MAT9070005 (3x(2x0,14)C+ SIEMENS (4x0,14)+(2x0,5))C RoHS Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor ... no minimum order quantity 170 Seite 171 Nominal voltage: 30 V Colour: green (similar to RAL 6018) Chainflex® TPE Signal/encoder cable, oil-resistant: Basic cables igus® Number of cores and Diameter Bending Part No. conductor nominal mm radius 6FX8002-2CB51 MAT9070008 (4x(2x0,34)+4x0,5)C 9,5 10 x d 6FX8002-2CC11 MAT9070009 (4x(2x0,34)+4x0,5)C 9,5 10 x d 6FX8002-2CD01 MAT9070010 (4x(2x0,34)+4x0,5)C 9,5 10 x d 10,5 10 x d 9,5 10 x d 10,5 10 x d 10,5 10 x d Siemens Basic cables Part No. for Drive Technology Signal TPE 10x Chainflex® Systems 14.08.2006 22:30 Uhr cross section in mm 2 Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.qxd 6FX8002-2CF02 MAT9070011 (3x(2x0,14)C+ (4x0,14)+(2x0,5))C 6FX8002-2CG00 MAT9070012 (4x(2x0,34)+4x0,5)C 6FX8002-2CH00 MAT9070013 (3x(2x0,14)C+ (4x0,14)+(2x0,5))C 6FX8002-2CK00 MAT9070014 (3x(2x0,14)C+ (2x0,5C))C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs ... (for up to 10 cuts of the same type) 171 GB-Chainflex 08-06.qxd Signal TPE 14.08.2006 22:30 Uhr Seite 172 Chainflex® Signal cable harnessed according to Siemens standard Technical information Overall shield: extremely readily bending/solid Oil-resistant and coolant-resistant, shielded Cut-proof, thin-walled, halogen-free copper shield, coverage approx. 70% linear, Minimum bending radius for use in Energy Chains : ® approx. 90% optical Temperature range (moved): -35 °C to +100 °C 10 x cable diameter Chainflex® TPE Signal/encoder cable, oil-resistant: Basic cables Siemens Basic cables igus® Number of cores and Diameter Bending Part No. conductor nominal mm radius 10,5 10 x d 11,5 10 x d 11,5 10 x d 9,5 10 x d cross section in mm Part No. 2 6FX8002-2CL00 MAT9070015 (3x(2x0,14)C+ (2x0,5C))C 6FX8002-2EQ00 MAT9070016 (3x(2x0,14)C+ (2x0,5+2x0,14)+ (4x0,23+2x0,14))C 6FX8002-2EQ10 MAT9070017 (3x(2x0,14)C+ (2x0,5+2x0,14)+ (4x0,23+2x0,14))C 6FX8002-2AH00 MAT9070018 (4x(2x0,34)+4x0,5)C SIEMENS Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor RoHS ... no minimum order quantity 172 Seite 173 Signal TPE 10x Nominal voltage: 30 V Colour: green (similar to RAL 6018) Chainflex® TPE Signal/encoder cable, oil-resistant: Extension cables Siemens igus® Number of cores and Diameter Bending Extension Part No. conductor nominal mm radius 10,5 10 x d 9,5 10 x d 10,5 10 x d 11,5 10 x d 6FX8002-2CB34 MAT9071007 (12x0,25)C 9,0 10 x d 6FX8002-2CC14 MAT9071009 (4x(2x0,34)+4x0,5)C 9,5 10 x d 10,5 10 x d cables for Drive Technology 14.08.2006 22:30 Uhr Chainflex® Systems GB-Chainflex 08-06.qxd cross section in mm 2 6FX8002-2AD04 MAT9071001 (3x(2x0,14)C+ (4x0,14)+(2x0,5))C 6FX8002-2CB54 MAT9071002 (4x(2x0,34)+4x0,5)C 6FX8002-2CA54 MAT9071003 (3x(2x0,14)C+ (4x0,14)+(2x0,5))C 6FX8002-2CA34 MAT9071004 (3x(2x0,14)C+ (2x0,5+2x0,14)+ (4x0,23+2x0,14))C Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Part No. 6FX8002-2CF04 MAT9071011 (3x(2x0,14)C+ (4x0,14)+(2x0,5))C 6FX8002-2EQ14 MAT9071017 (3x(2x0,14)C+ (2x0,5+2x0,14)+ (4x0,23+2x0,14))C 6FX8002-2AH04 MAT9071018 (4x(2x0,34)+4x0,5)C 11,5 10 x d 9,5 10 x d Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs ... (for up to 10 cuts of the same type) 173 GB-Chainflex 08-06.qxd Signal PVC 14.08.2006 22:30 Uhr Seite 174 Chainflex® Signal cable harnessed according to Siemens standard Technical information Oil-proof in accordance with VDE Overall shield: extremely readily bending/solid Flame-retardant copper shield, coverage approx. 70% linear, Shielded approx. 90% optical Nominal voltage: 30 V Temperature range (moved): -5 °C to +70 °C Chainflex® PVC Signal/encoder cable, oil-proof: Basic cables Siemens Basic cables igus® Number of cores and Diameter Bending Part No. conductor nominal mm radius 9,5 10 x d 9,0 10 x d 9,5 10 x d 9,5 10 x d cross section in mm Part No. 2 6FX8002-2AD00 MAT9170001 (3x(2x0,14)C+ (4x0,14)+(2x0,5)+ (4x0,23))C 6FX8002-2CA11 MAT9170002 (4x(2x0,34)+4x0,5)C 6FX8002-2CA15 MAT9170003 (3x(2x0,14)C+ (4x0,14)+(2x0,5)+ (4x0,23))C 6FX8002-2CA31 MAT9170004 (3x(2x0,14)C+ (4x0,14)+(2x0,5)+ SIEMENS (4x0,23))C 6FX8002-2CA51 MAT9170005 (3x(2x0,14)C+ (4x0,14)+(2x0,5)+ (4x0,23))C RoHS 9,5 10 x d 6FX8002-2CA71 MAT9170006 (4x(2x0,34)+4x0,5)C 9,0 10 x d 6FX8002-2CB51 MAT9170008 (4x(2x0,34)+4x0,5)C 9,0 10 x d 6FX8002-2CC11 MAT9170009 (4x(2x0,34)+4x0,5)C 9,0 10 x d 6FX8002-2CD01 MAT9170010 (4x(2x0,34)+4x0,5)C 9,0 10 x d Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. ... no minimum order quantity 174 G = with earthed conductor green-yellow x = without earthed conductor qxd 6FX8002-2CH00 MAT9170013 (3x(2x0.14)+(2x0. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .5)+ (4x0.5 10 x d 9. (for up to 10 cuts of the same type) 175 . for Drive Technology Signal PVC 10x Chainflex® Systems 14.5 10 x d 9. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.5)+ (4x0.14)C+ (4x0.08.14)C+ (2x0.23))C 6FX8002-2CK00 MAT9170014 (3x(2x0.0 10 x d 9.5C))C 6FX8002-2CL00 MAT9170015 (3x(2x0.14)+(2x0.23))C 6FX8002-2CG00 MAT9170012 (4x(2x0.34)+4x0.Seite 175 Minimum bending radius for use in Energy Chains®: 10 x cable diameter Colour: gray (similar to RAL 7001) Chainflex® PVC Signal/encoder cable. oil-proof: Basic cables Siemens Basic cables igus® Number of cores and Diameter Bending Part No..0 10 x d 9..0 10 x d Tel.14)C+ (4x0. conductor nominal mm radius Part No.5C))C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.2006 22:30 Uhr cross section in mm 2 6FX8002-2CF02 MAT9170011 (3x(2x0.5)C 9.14)C+ (2x0. .34)+4x0.GB-Chainflex 08-06.5 10 x d 9.14)C+ (4x0.5)+ (4x0. conductor nominal mm radius 9. 90% optical Nominal voltage: 30 V Temperature range (moved): -5 °C to +70 °C Chainflex® PVC Signal/encoder cable. coverage approx.08.qxd Signal PVC 14.23))C 6FX8002-2AH00 MAT9170018 (4x(2x0. Shielded approx. oil-proof: Basic cables Siemens Basic cables igus® Number of cores and Diameter Bending Part No. 70% linear.5 10 x d 9. x = without earthed conductor SIEMENS G = with earthed conductor green-yellow RoHS .2006 22:30 Uhr Seite 176 Chainflex® Signal cable harnessed according to Siemens standard Technical information Oil-proof in accordance with VDE Overall shield: extremely readily bending/solid Flame-retardant copper shield.14)+(2x0.14)C+ (4x0.23))C 6FX8002-2EQ10 MAT9170017 (3x(2x0..5)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. no minimum order quantity 176 .14)+(2x0. 2 6FX8002-2EQ00 MAT9170016 (3x(2x0.0 10 x d cross section in mm Part No.5)+ (4x0. Seite 177 Signal PVC 10x Minimum bending radius for use in Energy Chains®: 10 x cable diameter Colour: gray (similar to RAL 7001) Chainflex® PVC Signal/encoder cable, oil-proof: Extension cables Siemens igus® Number of cores and Diameter Bending Extension Part No. conductor nominal mm radius cables for Drive Technology 14.08.2006 22:30 Uhr Chainflex® Systems GB-Chainflex 08-06.qxd cross section in mm 2 6FX8002-2AD04 MAT9171001 (3x(2x0,14)C+ (4x0,14)+(2x0,5)+ (4x0,23))C 6FX8002-2CB54 MAT9171002 (4x(2x0,34)+4x0,5)C 9,5 10 x d 9,0 10 x d 9,5 10 x d 9,5 10 x d 9,0 10 x d 9,5 10 x d 6FX8002-2CA54 MAT9171003 (3x(2x0,14)C+ (4x0,14)+(2x0,5)+ (4x0,23))C Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Part No. 6FX8002-2CA34 MAT9171004 (3x(2x0,14)C+ (4x0,14)+(2x0,5)+ (4x0,23))C 6FX8002-2CC14 MAT9171009 (4x(2x0,34)+4x0,5)C 6FX8002-2CF04 MAT9171011 (3x(2x0,14)C+ (4x0,14)+(2x0,5)+ (4x0,23))C 6FX8002-2EQ14 MAT9171017 (3x(2x0,14)C+ (4x0,14)+(2x0,5)+ (4x0,23))C 6FX8002-2AH04 MAT9171018 (4x(2x0,34)+4x0,5)C 9,5 10 x d 9,0 10 x d Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs ... (for up to 10 cuts of the same type) 177 GB-Chainflex 08-06.qxd 14.08.2006 22:30 Uhr Seite 178 Chainflex® Servo cable Servo PUR harnessed according to Lenze standard Technical information Ooil-resistant and coolant-resistant Intermediate sheath on the basis of PUR Shielded Signal pairs: pair shielding of extremely readily Cut-proof, notch-resistant, hydrolysis-resistant and microbe-resistant bending/firm cooper shield, coverage approx. 70% linear, 90% optical, and metal foil. Chainflex® PUR Servo cable: Basic cables PUR Lenze igus® Number of cores Diameter Bending Part No. and conductor mm radius 12,5 7,5 x d 13,5 7,5 x d Basic cables nominal cross Part No. section in mm2 EWLMxxxGMS-015C MAT9120001 (4G1,5+ (2x1,0)C)C EWLMxxxGMS-025 MAT9120002 (4G2,5+ (2x1,0)C)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS ... no minimum order quantity 178 Seite 179 Overall shield: extremely readily bending/solid copper shield, coverage approx. 70% linear, approx. 90% optical Nominal voltage: 600/1000 V Minimum bending radius for use in Energy Chains®: 7,5 x cable diameter Temperature range (moved): -20 °C to +80 °C Colour: orange (similar to RAL 2003) Chainflex® PUR Servo cable: Linking cables PUR Lenze igus® Number of cores Diameter Bending Part No. and conductor mm radius 12,5 7,5 x d 13,5 7,5 x d Linking cables nominal cross Part No. section in mm2 EWLMxxxZM-015C MAT9120006 (4G1,5+ (2x1,0)C)C EWLMxxxZM-025 MAT9120007 (4G2,5+ (2x1,0)C)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow for Drive Technology Servo PUR 7,5x Chainflex® Systems 14.08.2006 22:30 Uhr Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.qxd x = without earthed conductor 750 types from stock no cutting costs ... (for up to 10 cuts of the same type) 179 GB-Chainflex 08-06.qxd 14.08.2006 22:30 Uhr Seite 180 Chainflex® Servo cable Servo PVC harnessed according to Lenze standard Technical information Oil-proof in accordance with VDE Signal pairs: pair shielding of extremely readily Flame-retardant bending/firm cooper shield, coverage approx. Shielded 70% linear, 90% optical, and metal foil. Intermediate sheath on the basis of PVC Temperature range (moved): -5 °C to +70 °C Chainflex® PVC Servo cable, oil-proof: Basic cables PVC Lenze igus® Number of cores Diameter Bending Part No. and conductor mm radius 12,5 7,5 x d 13,5 7,5 x d Basic cables nominal cross Part No. section in mm2 EWLMxxxGMS-015C MAT9130001 (4G1,5+ (2x1,0)C)C EWLMxxxGMS-025 MAT9130002 (4G2,5+ (2x1,0)C)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS ... no minimum order quantity 180 Seite 181 Overall shield: extremely readily bending/solid copper shield, coverage approx. 70% linear, Minimum bending radius for use in Energy Chains®: 7,5 x cable diameter Colour: green (similar to RAL 6005) approx. 90% optical Nominal voltage: 600/1000 V Chainflex® PVC Servo cable, oil-proof: Linking cables PVC Lenze igus® Number of cores Diameter Bending Part No. and conductor mm radius 12,5 7,5 x d 13,5 7,5 x d Linking cables nominal cross Part No. section in mm2 EWLMxxxZM-015C MAT9130006 (4G1,5+ (2x1,0)C)C EWLMxxxZM-025 MAT9130007 (4G2,5+ (2x1,0)C)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow for Drive Technology Servo PVC 7,5x Chainflex® Systems 14.08.2006 22:30 Uhr Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.qxd x = without earthed conductor 750 types from stock no cutting costs ... (for up to 10 cuts of the same type) 181 notch-resistant. and metal foil Chainflex® PUR Power cable: Basic cables PUR Lenze igus® Number of cores Diameter Bending Part No.0 7. and conductor mm radius Basic cables nominal cross Part No.qxd 14. coverage approx.5 7.5 x d EWLMxxxGMS-025 (4G2.5)C 10.GB-Chainflex 08-06. 70% linear. section in mm2 EWLMxxxGMS-015C MAT9120011 (4G1.5)C 12.5 x d MAT9120012 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. no minimum order quantity 182 ...08.2006 22:30 Uhr Seite 182 Chainflex® Power cable Motor PUR harnessed according to Lenze standard Technical information Oil-resistant and coolant-resistant Intermediate sheath on the basis of PUR Shielded Signal pairs: pair shielding of extremely readily Cut-proof. hydrolysis-resistant and microbe-resistant bending/firm cooper shield. 90% optical. x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS . 5 7.5x Chainflex® Systems 14. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06. approx.2006 22:30 Uhr Tel. 70% linear.5 x cable diameter Temperature range (moved): -20 °C to +80 °C Colour: orange (similar to RAL 2003) Chainflex® PUR Power cable: Linking cables PUR Lenze igus® Number of cores Diameter Bending Part No. 90% optical Nominal voltage: 600/1000 V Minimum bending radius for use in Energy Chains®: 7. section in mm2 EWLMxxxZM-015C MAT9120016 (4G1. coverage approx.5)C 10. and conductor mm radius Linking cables nominal cross Part No.5 x d Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. (for up to 10 cuts of the same type) 183 .Seite 183 Overall shield: extremely readily bending/solid copper shield...08.0 7.qxd 750 types from stock no cutting costs . G = with earthed conductor green-yellow x = without earthed conductor for Drive Technology Motor PUR 7.5 x d EWLMxxxZM-025 MAT9120017 (4G2.5)C 12. 5)C 12. Shielded 90% optical Temperature range (moved): -5 °C to +70 °C Intermediate sheath on the basis of PVC Chainflex® PVC Power cable. oil-proof: Basic cables PVC Lenze igus® Number of cores Diameter Bending Part No. x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS .qxd 14..5 x d EWLMxxxGMS-025 (4G2.08. section in mm2 EWLMxxxGMS-015C MAT9130011 (4G1. 70% linear. coverage approx.5 x d MAT9130012 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.2006 22:30 Uhr Seite 184 Chainflex® Power cable Motor PVC harnessed according to Lenze standard Technical information Oil-proof in accordance with VDE Overall shield: extremely readily bending/firm Flame-retardant cooper shield..0 7.5 7. no minimum order quantity 184 . and conductor mm radius Basic cables nominal cross Part No.GB-Chainflex 08-06.5)C 15. 5 x cable diameter Colour: anthracite-gray (similar to RAL 7016) Chainflex® PVC Power cable. oil-proof: Linking cables PVC Lenze igus® Number of cores Diameter Bending Part No.qxd 750 types from stock no cutting costs .5)C 15.08. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06. G = with earthed conductor green-yellow x = without earthed conductor for Drive Technology Motor PVC 7. section in mm2 EWLMxxxZM-015C MAT9130016 (4G1.5)C 12.. (for up to 10 cuts of the same type) 185 .5 x d Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.Seite 185 Nominal voltage: 600/1000 V Minimum bending radius for use in Energy Chains®: 7..5 7.0 7.5 x d EWLMxxxZM-025 MAT9130017 (4G2. and conductor mm radius Linking cables nominal cross Part No.2006 22:30 Uhr Tel.5x Chainflex® Systems 14. qxd Resolver TPE 14. 70% linear. oil-resistant: Basic cables TPE Lenze igus® Number of cores Diameter Bending Part No. thin-walled..08. section in mm2 EWLRxxxGM-T MAT9120021 (3x(2x0. coverage approx. 90% optical Temperature range (moved): -35 °C to +100 °C Nominal voltage: 30 V Chainflex® TPE Signal/encoder cable. Cut-proof. no minimum order quantity 186 ..2006 22:30 Uhr Seite 186 Chainflex® Resolver cable harnessed according to Lenze standard Technical information Oil-resistant and coolant-resistant Overall shield: extremely readily bending/solid Shielded copper shield.GB-Chainflex 08-06. x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS . and conductor mm radius 12.5)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.14)C+ 2x0.5 10 x d Basic cables nominal cross Part No. halogen-free approx. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .14)C+ 2x0.. section in mm2 EWLRxxxGX-T MAT9120023 (3x(2x0.5)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.Seite 187 Minimum bending radius for use in Energy Chains®: 10 x cable diameter Colour: green (similar to RAL 6018) Chainflex® TPE Signal/encoder cable. (for up to 10 cuts of the same type) 187 .2006 22:30 Uhr Tel.5 10 x d Linking cables nominal cross Part No.14)C+ 2x0. for Drive Technology Resolver TPE 10x Chainflex® Systems 14.5 10 x d connection cable nominal cross Part No. section in mm2 EWLRxxxZMST MAT9120022 (3x(2x0. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06. Lenze Terminal box igus® Number of cores Diameter Bending Part No. and conductor mm radius 12.5)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. and conductor mm radius 12.08. oil-resistant: Terminal box connection cable TPE..qxd Chainflex® TPE Signal/encoder cable. oil-resistant: Linking cables TPE Lenze igus® Number of cores Diameter Bending Part No. 0 10 x d Basic cables nominal cross Part No. and conductor mm radius 9. no minimum order quantity 188 .qxd Resolver PVC 14. oil-proof: Basic cables PVC Lenze igus® Number of cores Diameter Bending Part No. coverage approx.08... x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS .14)C+ (2x0. 70% linear.2006 22:30 Uhr Seite 188 Chainflex® Resolver cable harnessed according to Lenze standard Technical information Oil-proof in accordance with VDE Overall shield: extremely readily bending/solid Flame-retardant copper shield. 90% optical Temperature range (moved): -5 °C to +70 °C Nominal voltage: 30 V Chainflex® PVC Signal/encoder cable. section in mm2 EWLRxxxGM-T MAT9130021 (3x(2x0. Shielded approx.5C))C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.GB-Chainflex 08-06. 0 10 x d connection cable nominal cross Part No. oil-proof: Linking cables PVC Lenze igus® Number of cores Diameter Bending Part No. for Drive Technology Resolver PVC 10x Chainflex® Systems 14.. section in mm2 EWLRxxxZMST MAT9130022 (3x(2x0.Seite 189 Minimum bending radius for use in Energy Chains®: 10 x cable diameter Colour: gray (similar to RAL 7001) Chainflex® PVC Signal/encoder cable. section in mm2 EWLRxxxGX-T MAT9130023 (3x(2x0.2006 22:30 Uhr Tel.08. and conductor mm radius 9.14)C+ (2x0.0 10 x d Linking cables nominal cross Part No. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .. Lenze igus® Number of cores Diameter Bending Terminal box Part No.14)C+ (2x0.5C))C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5C))C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. (for up to 10 cuts of the same type) 189 . oil-proof: Terminal box connection cable PVC.qxd Chainflex® PVC Signal/encoder cable. and conductor mm radius 9. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06. 2006 22:30 Uhr Seite 190 Chainflex® Encoder cable harnessed according to Lenze standard Technical information Oil-resistant and coolant-resistant Overall shield: extremely readily bending/solid Shielded copper shield. coverage approx. thin-walled. 90% optical Temperature range (moved): -35 °C to +100 °C Nominal voltage: 30 V Chainflex® TPE Signal/encoder cable.08. halogen-free approx.25)+ 2x1. no minimum order quantity 190 . x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS .GB-Chainflex 08-06.5 10 x d Basic cables nominal cross Part No. oil-resistant: Basic cables TPE Lenze igus® Number of cores Diameter Bending Part No.. and conductor mm radius 9.qxd Encoder TPE 14. Cut-proof.. 70% linear.0)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. section in mm2 EWLExxxGM-T MAT9120026 (4x(2x0. 0)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.qxd Chainflex® TPE Signal/encoder cable. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .25)+ 2x1.08.5 10 x d connection cable nominal cross Part No. section in mm2 EWLExxxZMST MAT9120027 (4x(2x0. (for up to 10 cuts of the same type) 191 . oil-resistant: Linking cables TPE Lenze igus® Number of cores Diameter Bending Part No.0)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.2006 22:30 Uhr Tel. and conductor mm radius 9.5 10 x d Linking cables nominal cross Part No. for Drive Technology Encoder TPE 10x Chainflex® Systems 14.25)+ 2x1... Lenze Terminal box igus® Number of cores Diameter Bending Part No. section in mm2 EWLExxxGX-T MAT9120028 (4x(2x0.Seite 191 Minimum bending radius for use in Energy Chains®: 10 x cable diameter Colour: green (similar to RAL 6018) Chainflex® TPE Signal/encoder cable. oil-resistant: Terminal box connection cable TPE. and conductor mm radius 9. 2006 22:30 Uhr Seite 192 Chainflex® Encoder cable harnessed according to Lenze standard Technical information Oil-proof in accordance with VDE Overall shield: extremely readily bending/solid Flame-retardant copper shield. Shielded approx.25)+ 2x1. section in mm2 EWLExxxGM-T MAT9130026 (4x(2x0. coverage approx.08. and conductor mm radius 9..GB-Chainflex 08-06.. no minimum order quantity 192 . 90% optical Temperature range (moved): -5 °C to +70 °C Nominal voltage: 30 V Chainflex® PVC Signal/encoder cable.qxd Encoder PVC 14. oil-proof: Basic cables PVC Lenze igus® Number of cores Diameter Bending Part No.5 10 x d Basic cables nominal cross Part No. x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS . 70% linear.0)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. oil-proof: Linking cables PVC Lenze igus® Number of cores Diameter Bending Part No. for Drive Technology Encoder PVC 10x Chainflex® Systems 14. section in mm2 EWLExxxZMST MAT9130027 (4x(2x0. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.25)+ 2x1..5 10 x d Linking cables nominal cross Part No. and conductor mm radius 9. section in mm2 EWLExxxGX-T MAT9130028 (4x(2x0. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs .5 10 x d connection cable nominal cross Part No..0)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. Lenze igus® Number of cores Diameter Bending Terminal box Part No. oil-proof: Terminal box connection cable PVC. (for up to 10 cuts of the same type) 193 .25)+ 2x1.qxd Chainflex® PVC Signal/encoder cable.2006 22:30 Uhr Tel.08.0)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. and conductor mm radius 9.Seite 193 Minimum bending radius for use in Energy Chains®: 10 x cable diameter Colour: gray (similar to RAL 7001) Chainflex® PVC Signal/encoder cable. 2006 22:30 Uhr Seite 194 Chainflex® Fan cable Fan TPE harnessed according to Lenze standard Technical information Oil-resistant and coolant-resistant Nominal voltage: 300/500 V PVC-free/halogen-free Minimum bending radius for use in Energy Chains®: Cut-proof. and conductor mm radius 6.0 5xd Basic cables nominal cross Part No.GB-Chainflex 08-06. notch-resistant.0 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits... section in mm2 EWLLxxxGMS MAT9120031 3G1. x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS .qxd 14. for maximum load requirements Temperature range (moved): -35 °C to +100 °C 5 x cable diameter Colour: dark-blue (similar to RAL 5011) Chainflex® TPE Control cable: Basic cables TPE Lenze igus® Number of cores Diameter Bending Part No. no minimum order quantity 194 .08. 0 5xd Linking cables nominal cross Part No. G = with earthed conductor green-yellow x = without earthed conductor for Drive Technology Fan TPE 5/7.Seite 195 Chainflex® TPE Control cable: Linking cables TPE Lenze igus® Number of cores Diameter Bending Part No.2006 22:30 Uhr Tel. (for up to 10 cuts of the same type) 195 .08. section in mm2 EWLLxxxZM MAT9120032 3G1.qxd 750 types from stock no cutting costs ..5x Chainflex® Systems 14. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06. and conductor mm radius 6..0 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. section in mm2 EWLLxxxGMS MAT9130031 3G1.0 7.qxd 14.. and conductor mm radius 7.. no minimum order quantity 196 .GB-Chainflex 08-06. oil-proof: Basic cables PVC Lenze igus® Number of cores Diameter Bending Part No. x = without earthed conductor LENZE G = with earthed conductor green-yellow RoHS .0 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.2006 22:30 Uhr Seite 196 Chainflex® Fan cable Fan PVC harnessed according to Lenze standard Technical information Oil-proof in accordance with VDE Minimum bending radius for use in Energy Chains®: Flame-retardant 7.5 x cable diameter Temperature range (moved): -5 °C to +70 °C Colour: green (similar to RAL 6005) Nominal voltage: 300/500 V Chainflex® PVC Control cable.5 x d Basic cables nominal cross Part No.08. . oil-proof: Linking cables PVC Lenze igus® Number of cores Diameter Bending Part No. and conductor mm radius 7. section in mm2 EWLLxxxZM MAT9130032 3G1.qxd 750 types from stock no cutting costs .2006 22:30 Uhr Tel. (for up to 10 cuts of the same type) 197 .Seite 197 Chainflex® PVC Control cable. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.0 7.0 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 x d Linking cables nominal cross Part No.5x Chainflex® Systems 14.08.. G = with earthed conductor green-yellow x = without earthed conductor for Drive Technology Fan PVC 5/7. . nominal cross section in mm2 * IKG4009 MAT9090001 (4G1.0 7. and conductor mm radius 13.5 7.5 x d 11.0+2x (2x0.0+2x (2x1.2006 22:30 Uhr Seite 198 Chainflex® Power cable harnessed according to Indramat standard Technical information Oil-resistant and coolant-resistant Intermediate sheath on the basis of PUR Shielded Temperature range (moved): -20 °C to +80 °C Cut-proof. no minimum order quantity 198 * Image exemplary.08.0+2x (2x1.0 7.0+2x (2x1.5 x d 14.5 x d 19.75)C)C IKG4060 MAT9090006 (4G1.5 x d 19.0+2x (2x0.75+ (2x0.5)C)C INDRAMAT IKG4150 MAT9090012 (4G6. Chainflex® PUR Servo cable: Basic cables Indramat Basic cables igus® Number of cores Diameter Bending Part No.5)C)C IKG4087 MAT9090009 (4G4. notch-resistant.5)C)C RoHS Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 x d 16.5)C)C IKG4070 MAT9090008 (4G2.5 x d 16.0 7.5 7.5)C)C IKG0331 MAT9090014 (4G0.5 7.5 7.5)C)C IKG4090 MAT9090010 (4G4.5+2x (2x1.5)C)C IKG4167 MAT9090013 (4G10.5+2x (2x0.5 7.5 7.5 x d 14.5 x d 23.0 7.75+ (2x0.5 7.5+2x (2x1.5 x d 13.75)C)C IKG4055 MAT9090005 (4G1.5+2x (2x0.5 x d 11.GB-Chainflex 08-06.5)C)C IKG4107 MAT9090011 (4G6.qxd Power PUR 14.5)C)C IKG0332 MAT9090015 (4G0. hydrolysis-resistant and Signal pairs: pair shielding of extremely readily microbe-resistant bending/firm cooper shield.0+2x (2x1..75)C)C IKG4020 MAT9090004 (4G1.5 x d 13.75)C)C IKG4018 MAT9090003 (4G1. G = with earthed conductor green-yellow x = without earthed conductor .75)C)C IKG4067 MAT9090007 (4G2.0+2x (2x0.0+2x (2x0..0+2x (2x1.5 x d 13.5 x d 18.75)C)C IKG4017 MAT9090002 (4G1.5 7.5 7.5 7. coverage approx.5 x d Part No.5 x d 18.5 7. 75)C)C IKG4016 für die Drive technology Power PUR 7. 90% optical.0+2x (2x0. 70% linear.0+2x (2x0.5x Chainflex®-Systeme 14.Seite 199 Nominal voltage: 600/1000 V 70% linear.. (for up to 10 cuts of the same type) 199 . G = with earthed conductor green-yellow Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06..2006 22:30 Uhr MAT9091002 (4G1.5 7. * Image exemplary. and conductor mm radius 13.5 7.5 x d 13.5 x d Part No. nominal cross section in mm2 * IKG4006 MAT9091001 (4G1.5 x cable diameter Colour: orange (similar to RAL 2003) approx. Minimum bending radius for use in Energy Chains®: 7.qxd x = without earthed conductor 750 types from stock no cutting costs .08. coverage approx.75)C)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. 90% optical Chainflex® PUR Servo cable: Connection cables with adapter plugs Connection cables igus® Number of cores Diameter Bending with adapter plugs Part No. and metal foil Overall shield: extremely readily bending/solid copper shield. 08.5 x d 14.5 7.75)C)C IKG4020 MAT9190004 (4G1. and metal foil Chainflex® PVC Servo cable: Basic cables Indramat Basic cables igus® Number of cores Diameter Bending Part No.5 7.5 x d 11.5 7.5 7.2006 22:30 Uhr Seite 200 Chainflex® Power cable harnessed according to Indramat standard Technical information Oil-proof in accordance with VDE Temperature range (moved): -5 °C to +70 °C Flame-retardant Signal pairs: pair shielding of extremely readily Shielded bending/firm cooper shield.75+ (2x0. nominal cross section in mm2 * IKG4009 MAT9190001 (4G1.5 7.5+2x (2x0.5 x d 14. 90% optical. and conductor mm radius 14.5)C)C RoHS Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0+2x (2x1.5+2x (2x1. .0+2x (2x1.0 7.5 x d Part No.GB-Chainflex 08-06.0+2x (2x1.qxd Power PVC 14.5 7.5 x d 11.5 x d 16.5)C)C IKG4167 MAT9190013 (4G10.5)C)C IKG4107 MAT9190011 (4G6.5 x d 14.5 7.5)C)C INDRAMAT IKG4150 MAT9190012 (4G6.0+2x (2x1.5)C)C IKG4070 MAT9190008 (4G2.5+2x (2x0.5 7..5 7.5+2x (2x1.0 7.5 x d 24.5 x d 14.5 x d 18..75)C)C IKG4018 MAT9190003 (4G1.75)C)C IKG4067 MAT9190007 (4G2. no minimum order quantity 200 * Image exemplary.5)C)C IKG4087 MAT9190009 (4G4.5)C)C IKG4090 MAT9190010 (4G4.0+2x (2x1.0 7.5)C)C IKG0332 MAT9190015 (4G0.5 x d 14. coverage approx.5+2x (2x0. G = with earthed conductor green-yellow x = without earthed conductor .75)C)C IKG4017 MAT9190002 (4G1. Intermediate sheath on the basis of PVC 70% linear.5 x d 16.5+2x (2x0.5 7.5 7.75)C)C IKG4055 MAT9190005 (4G1.5+2x (2x0.75)C)C IKG4060 MAT9190006 (4G1.5 7.75+ (2x0.5 x d 20.5 x d 18.5 x d 20.5+2x (2x0.5)C)C IKG0331 MAT9190014 (4G0. 75)C)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.75)C)C IKG4016 for Drive Technology Power PVC 7. and conductor mm radius 14.5+2x (2x0.5 7.5 x d Part No.5+2x (2x0.5x Chainflex® Systems 14.. (for up to 10 cuts of the same type) 201 .qxd x = without earthed conductor 750 types from stock no cutting costs . 90% optical Nominal voltage: 600/1000 V Chainflex® PVC Servo cable: Connection cables with adapter plugs Connection cables igus® Number of cores Diameter Bending with adapter plugs Part No.5 x d 14. 70% linear. * Image exemplary. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.2006 22:30 Uhr MAT9191002 (4G1. Minimum bending radius for use in Energy Chains®: 7. coverage approx.Seite 201 Overall shield: extremely readily bending/solid copper shield.5 x cable diameter Colour: green (similar to RAL 6005) approx.08. G = with earthed conductor green-yellow Tel. nominal cross section in mm2 * IKG4006 MAT9191001 (4G1..5 7. GB-Chainflex 08-06.qxd Encoder TPE 14.08.2006 22:30 Uhr Seite 202 Chainflex® Encoder cable harnessed according to Indramat standard Technical information Oil-resistant and coolant-resistant Overall shield: extremely readily bending/solid Shielded copper shield, coverage approx. 70% linear, Cut-proof, thin-walled, halogen-free approx. 90% optical Temperature range (moved): -35 °C to +100 °C Nominal voltage: 30 V Chainflex® TPE Signal/encoder cable, oil-resistant: Basic cables Indramat Basic cables igus® Number of cores Diameter Bending Part No. and conductor mm radius 9,5 10 x d 9,5 10 x d 9,5 10 x d 9,5 10 x d 9,0 10 x d 9,0 10 x d 9,0 10 x d 7,0 10 x d 7,0 10 x d Part No. nominal cross section in mm2 * IKS4103 MAT9100001 (4x(2x0,25)+ 2x0,5)C IKS4374 MAT9100002 (4x(2x0,25)+ 2x0,5)C IKS4375 MAT9100003 (4x(2x0,25)+ 2x0,5)C IKS4314 MAT9100004 (4x(2x0,25)+ 2x0,5)C IKS4384 MAT9100005 (3x0,25+ 3x(2x0,25)C+ 2x1,0)C IKS4020 MAT9100006 (4x2x0,14+ 4x1,0+ (4x0,14)C)C IKS4142 MAT9100007 (4x2x0,14+ 4x1,0+ (4x0,14)C)C IKS0230 MAT9100008 IKS0232 MAT9100009 (2x(2x0,25)+ 2x0,5)C (2x(2x0,25)+ 2x0,5)C INDRAMAT Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor RoHS ... no minimum order quantity 202 * Image exemplary. Seite 203 Minimum bending radius for use in Energy Chains®: 10 x cable diameter Colour: green (similar to RAL 6018) Chainflex® TPE Signal/encoder cable, oil-resistant: Connection cables with adapter plugs Connection cables igus® Number of cores Diameter Bending with adapter plugs Part No. and conductor mm radius 9,5 10 x d 9,5 10 x d 9,5 10 x d 9,5 10 x d 9,5 10 x d Part No. nominal cross section in mm2 * IKS4065 MAT9101001 (4x(2x0,25)+ 2x0,5)C IKS4151 MAT9101002 (4x(2x0,25)+ 2x0,5)C IKS4153 MAT9101003 (4x(2x0,25)+ 2x0,5)C IKS4376 MAT9101004 (4x(2x0,25)+ 2x0,5)C IKS4322 for Drive Technology Encoder TPE 10x Chainflex® Systems 14.08.2006 22:30 Uhr MAT9101005 Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.qxd (4x(2x0,25)+ 2x0,5)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs ... * Image exemplary. (for up to 10 cuts of the same type) 203 GB-Chainflex 08-06.qxd Encoder PVC 14.08.2006 22:30 Uhr Seite 204 Chainflex® Encoder cable harnessed according to Indramat standard Technical information Oil-proof in accordance with VDE Overall shield: extremely readily bending/solid Flame-retardant copper shield, coverage approx. 70% linear, Shielded approx. 90% optical Temperature range (moved): -5 °C to +70 °C Nominal voltage: 30 V Chainflex® PVC Signal/encoder cable, oil-proof: Basic cables Indramat Basic cables igus® Number of cores Diameter Bending Part No. and conductor mm radius 9,0 10 x d 9,0 10 x d 9,0 10 x d 9,0 10 x d 9,0 10 x d 9,0 10 x d 9,0 10 x d 7,0 10 x d 7,0 10 x d Part No. nominal cross section in mm2 * IKS4103 MAT9110001 (4x(2x0,25)+ 2x0,5)C IKS4374 MAT9110002 (4x(2x0,25)+ 2x0,5)C IKS4375 MAT9110003 (4x(2x0,25)+ 2x0,5)C IKS4314 MAT9110004 (4x(2x0,25)+ 2x0,5)C IKS4384 MAT9110005 (3x0,25+ 3x(2x0,25)C+ 2x1,0)C IKS4020 MAT9110006 (4x2x0,14+ 4x1,0+ (4x0,14)C)C IKS4142 MAT9110007 (4x2x0,14+ 4x1,0+ (4x0,14)C)C IKS0230 MAT9110008 IKS0232 MAT9110009 (2x(2x0,25)+ 2x0,5)C (2x(2x0,25)+ 2x0,5)C INDRAMAT Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor RoHS ... no minimum order quantity 204 * Image exemplary. Seite 205 Minimum bending radius for use in Energy Chains®: 10 x cable diameter Colour: gray (similar to RAL 7001) Chainflex® PVC Signal/encoder cable, oil-proof: Connection cables with adapter plugs Connection cables igus® Number of cores Diameter Bending with adapter plugs Part No. and conductor mm radius 9,0 10 x d 9,0 10 x d 9,0 10 x d 9,0 10 x d 9,0 10 x d Part No. nominal cross section in mm2 * IKS4065 MAT9111001 (4x(2x0,25)+ 2x0,5)C IKS4151 MAT9111002 (4x(2x0,25)+ 2x0,5)C IKS4153 MAT9111003 (4x(2x0,25)+ 2x0,5)C IKS4376 MAT9111004 (4x(2x0,25)+ 2x0,5)C IKS4322 for Drive Technology Encoder PVC 10x Chainflex® Systems 14.08.2006 22:30 Uhr MAT9111005 Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.qxd (4x(2x0,25)+ 2x0,5)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor 750 types from stock no cutting costs ... * Image exemplary. (for up to 10 cuts of the same type) 205 GB-Chainflex 08-06.qxd 14.08.2006 22:30 Uhr Seite 206 Chainflex® Power cable Premium Servo PUR harnessed according to Fanuc standard Technical information Oil-resistant and coolant-resistant Intermediate sheath on the basis of PUR Shielded Signal pairs: pair shielding of extremely readily Cut-proof, notch-resistant, hydrolysis-resistant and microbe-resistant bending/firm cooper shield, coverage approx. 70% linear, 90% optical, and metal foil Chainflex® PUR Servo cable: Basic cables PUR Fanuc igus® Number of cores Diameter Bending Part No. and conductor mm radius Basic cables nominal cross Part No. section in mm2 LX660-8077-T261 MAT9210061 (4G1,5)C 10,5 7,5 x d LX660-8077-T264 MAT9210064 (4G2,5)C 12,0 7,5 x d LX660-8077-T266 MAT9210066 (4G2,5)C 12,0 7,5 x d LX660-8077-T265 MAT9210065 (4G2,5)C 12,0 7,5 x d LX660-8077-T267 MAT9210067 (4G2,5)C 12,0 7,5 x d LX660-8077-T270* MAT9210070 (4G4,0)C 15,5 7,5 x d LX660-8077-T272 MAT9210072 (4G10,0)C 20,5 7,5 x d LX660-8077-T271* MAT9210071 (4G4,0)C 15,5 7,5 x d LX660-8077-T273 MAT9210073 (4G10,0)C 20,5 7,5 x d FANUC * Delivery time upon inquiry RoHS 206 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. * Delivery time upon inquiry G = with earthed conductor green-yellow x = without earthed conductor 0 7.5 x cable diameter Temperature range (moved): -20 °C bis +80 °C Colour: orange (similar to RAL 2003) Chainflex® PUR Servo cable: Basic cables PUR Fanuc igus® Number of cores Diameter Bending Part No. G = with earthed conductor green-yellow x = without earthed conductor 207 . coverage approx.qxd * Delivery time upon inquiry * Delivery time upon inquiry LX660-8077-T300 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 7.0 7.5x Chainflex® Systems 14.0)C 15. section in mm2 LX660-8077-T291 MAT9210091 (4G2.2006 22:30 Uhr Tel.5 x d * Delivery time upon inquiry LX660-8077-T292* for Drive Technology Servo PUR 7.5)C 12.5)C 12.08.5 x d LX660-8077-T296 MAT9210096 (4G2. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.0 7.0)C 15.5 x d LX660-8077-T293* MAT9210093 (4G4.5 7.5 x d MAT9210300 (4G2. 70% linear. 90% optical Nominal voltage: 600/1000 V Minimum bending radius for use in Energy Chains®: 7.5)C 12.Seite 207 Overall shield: extremely readily bending/solid copper shield.5 x d MAT9210092 (4G4. approx.5 7. and conductor mm radius Basic cables nominal cross Part No.0)C 15.5 x d LX660-8077-T298* MAT9210098 (4G4. 5 10 x d LX660-8077-T271* MAT9200071 (4G4.5)C 10.0)C 17. * Delivery time upon inquiry G = with earthed conductor green-yellow x = without earthed conductor . section in mm2 LX660-8077-T261 MAT9200061 (4G1.5)C 10. 80% optical Temperature range (moved): -20 °C to +80 °C Nominal voltage: 600/1000 V Chainflex® PUR Servo cable: Basic cables PUR Fanuc igus® Number of cores Diameter Bending Part No.5 10 x d LX660-8077-T265 MAT9200065 (4G2.08.0)C 17.0 10 x d LX660-8077-T273 MAT9200073 (4G10. coverage approx.5 10 x d LX660-8077-T270* MAT9200070 (4G4.5 10 x d LX660-8077-T267 MAT9200067 (4G2. Halogen-free 70% linear.5)C 8.0)C 12.2006 22:30 Uhr Seite 208 Chainflex® Power cable Economy Servo PUR harnessed according to Fanuc standard Technical information Oil-resistant Signal pairs: pair shielding of extremely readily Shielded bending/firm cooper shield.5)C 10.5 10 x d FANUC * Delivery time upon inquiry RoHS 208 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.0)C 12.qxd 14.5)C 10.5 10 x d LX660-8077-T266 MAT9200066 (4G2.0 10 x d LX660-8077-T272 MAT9200072 (4G10. and conductor mm radius Basic cables nominal cross Part No.GB-Chainflex 08-06.5 10 x d LX660-8077-T264 MAT9200064 (4G2. section in mm2 LX660-8077-T291 MAT9200091 (4G2.5 10 x d MAT9200300 (4G2.0)C 15. Minimum bending radius for use in Energy Chains®: 10 x cable diameter approx.Seite 209 Overall shield: extremely readily bending/solid copper shield. and conductor mm radius Basic cables nominal cross Part No.0)C 12.5)C 12. 80% optical Colour: orange (similar to RAL 2003) Chainflex® PUR Servo cable: Basic cables PUR Fanuc igus® Number of cores Diameter Bending Part No.0 10 x d * Delivery time upon inquiry LX660-8077-T292* for Drive Technology Servo PUR 10x Chainflex® Systems 14. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06. 70% linear. G = with earthed conductor green-yellow x = without earthed conductor 209 .qxd * Delivery time upon inquiry * Delivery time upon inquiry LX660-8077-T300 Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 10 x d LX660-8077-T293* MAT9200093 (4G4.0)C 12.08.5)C 10.2006 22:31 Uhr Tel. coverage approx.5)C 10.0 10 x d LX660-8077-T296 MAT9200096 (4G2.5 10 x d LX660-8077-T298* MAT9200098 (4G4.0 10 x d MAT9200092 (4G4. 08. 70% linear.5 10 x d 8. Cut-proof. halogen-free approx. oil-resistant: Basic cables TPE Fanuc igus® Number of cores Diameter Bending Part No. thin-walled.qxd Signal TPE 14.5 10 x d 12. and conductor mm radius 8.25)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.GB-Chainflex 08-06.5+ 2x2x0. no minimum order quantity 210 .. section in mm2 LX660-4077-T296 MAT9310296 (5x0.5 10 x d 12..25)C LX660-4077-T297 MAT9310297 (5x0.5+ 1x2x0. G = with earthed conductor green-yellow x = without earthed conductor RoHS . coverage approx.25)C LX660-4077-T303 MAT9310303 (5x0.5+ 1x2x0.2006 22:31 Uhr Seite 210 Chainflex® Signal cable Premium harnessed according to Fanuc standard Technical information Oil-resistant and coolant-resistant Overall shield: extremely readily bending/solid Shielded copper shield.25)C LX660-4077-T302 MAT9310302 (5x0.5 10 x d Basic cables nominal cross Part No.5+ FANUC 2x2x0. 90% optical Temperature range (moved): -35 °C to +100 °C Nominal voltage: 30 V Chainflex® TPE Signal/encoder cable. Seite 211 Minimum bending radius for use in Energy Chains®: 10 x cable diameter Colour: green (similar to RAL 6018) Chainflex® TPE Signal/encoder cable. oil-resistant: Basic cables TPE Fanuc igus® Number of cores Diameter Bending Part No.25)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with earthed conductor green-yellow x = without earthed conductor for Drive Technology Signal TPE 10x Chainflex® Systems 14. and conductor mm radius 12. section in mm2 LX660-4077-T319 MAT9310319 (6x0..qxd 750 types from stock no cutting costs ..08.2006 22:31 Uhr Tel.5+ 5x2x0. (for up to 10 cuts of the same type) 211 . +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06.5 10 x d Basic cables nominal cross Part No. GB-Chainflex 08-06.2006 22:31 Uhr Seite 212 Chainflex® Signal cable Economy harnessed according to Fanuc standard Technical information Oil-resistant and coolant-resistant Overall shield: extremely readily bending/solid Shielded copper shield..25)C LX660-4077-T297 MAT9300297 (5x0.qxd Signal TPE 14.5+ FANUC 2x2x0.5 12 x d 9.5+ 1x2x0.25)C LX660-4077-T302 MAT9300302 (5x0. 70% linear.08.. 80% optical Temperature range (moved): -35 °C to +100 °C Nominal voltage: 30 V Chainflex® TPE Signal/encoder cable. and conductor mm radius 7.6 12 x d Basic cables nominal cross Part No. oil-resistant: Basic cables TPE Fanuc igus® Number of cores Diameter Bending Part No. Cut-proof.5+ 1x2x0. G = with earthed conductor green-yellow x = without earthed conductor RoHS . section in mm2 LX660-4077-T296 MAT9300296 (5x0.25)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. no minimum order quantity 212 .5 12 x d 7. coverage approx.6 12 x d 9.25)C LX660-4077-T303 MAT9300303 (5x0.5+ 2x2x0. thin-walled approx. 5+ 5x2x0. G = with earthed conductor green-yellow x = without earthed conductor for Drive Technology Signal TPE 12x Chainflex® Systems 14.6 12 x d Basic cables nominal cross Part No.25)C Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 GB-Chainflex 08-06..Seite 213 Minimum bending radius for use in Energy Chains®: 12 x cable diameter Colour: green (similar to RAL 6018) Chainflex® TPE Signal/encoder cable.qxd 750 types from stock no cutting costs .. and conductor mm radius 9. (for up to 10 cuts of the same type) 213 .08. section in mm2 LX660-4077-T319 MAT9300319 (6x0. oil-resistant: Basic cables TPE Fanuc igus® Number of cores Diameter Bending Part No.2006 22:31 Uhr Tel. 5 x cable diameter Chainflex® PUR Gradient glass-fibre cable PUR Fibre optic igus® Number of cores Diameter Bending Part No. conversion to SC On both ends BFOC(ST) connectors incl..0 12.5 x d On both ends BFOC(ST) connectors incl. no minimum order quantity 214 .MF FOC 14..5 x d LWL9040002 2x50/125 9.5/125 UV-resistant µm and 50/125 µm Halogen-free Minimum bending radius for use in Energy Chains®: External jacket on the basis of PUR 12.2HG. RoHS .2006 22:31 Uhr Seite 214 Chainflex® Fibre optic Fiber optic cables harnessed Technical information Oil-resistant Fiber optic cables: diameter of fibers 62.0 12.0 12.GB-Chainflex 08-06.08.5 x d LWL9040003 2x50/125 9.qxd CFLG. conversion to LC Fibre optic Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. and conductor mm radius nominal cross section in mm2 On both ends BFOC(ST) connectors LWL9040001 2x50/125 9. 0 12. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 section in mm2 On both ends BFOC(ST) connectors incl. and conductor mm radius Fibre optic Chainflex® PUR Gradient glass-fibre cable Chainflex® Colour: black nominal cross On both ends BFOC(ST) connectors LWL9040015 2x62.08.2HG.5 x d On both ends BFOC(ST) connectors incl.qxd 14.5/125 9.5/125 9.5 x d LWL9040017 2x62. (for up to 10 cuts of the same type) 215 . conversion to LC Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. 750 types from stock no cutting costs .0 12.5 x d LWL9040016 2x62.MF FOC 12. conversion to SC Tel..0 12.5/125 9.5x Temperature range (moved): -20 °C to +60 °C PUR Fibre optic igus® Number of cores Diameter Bending Part No.2006 22:31 Uhr Seite 215 CFLG..GB-Chainflex 08-06. GB-Chainflex 08-06.5/125 UV-resistant µm and 50/125 µm Halogen-free Minimum bending radius for use in Energy Chains®: External jacket on the basis of TPE 15 x cable diameter Chainflex® TPE Gradient glass-fibre cable TPE Fibre optic igus® Number of cores Diameter Bending Part No.08. and conductor mm radius nominal cross section in mm2 On both ends BFOC(ST) connectors LWL9040030 6x50/125 11.2006 22:31 Uhr Seite 216 Chainflex® Fibre optic Fiber optic cables harnessed Technical information Oil-resistant Fiber optic cables: diameter of fibers 62.5 15 x d LWL9040032 6x50/125 11. conversion to SC On both ends BFOC(ST) connectors incl.5 15 x d On both ends BFOC(ST) connectors incl. RoHS . conversion to LC Fibre optic Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits...6G FOC 14.qxd CFLG. no minimum order quantity 216 .5 15 x d LWL9040031 6x50/125 11. 5 15 x d On both ends BFOC(ST) connectors incl.5/125 11.5 15 x d LWL9040047 6x62. 750 types from stock no cutting costs . and conductor mm radius Fibre optic Chainflex® TPE Gradient glass-fibre cable Chainflex® Colour: black nominal cross Tel.GB-Chainflex 08-06. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 section in mm2 On both ends BFOC(ST) connectors LWL9040045 6x62.6G FOC 15x Temperature range (moved): -20 °C to +90 °C TPE Fibre optic igus® Number of cores Diameter Bending Part No. conversion to LC Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.2006 22:31 Uhr Seite 217 CFLG.qxd 14. conversion to SC On both ends BFOC(ST) connectors incl.5 15 x d LWL9040046 6x62. (for up to 10 cuts of the same type) 217 .5/125 11...08.5/125 11. 08.5 15 x d On both ends BFOC(ST) connectors incl. and conductor mm radius nominal cross section in mm2 On both ends BFOC(ST) connectors LWL9040060 12x50/125 11. conversion to LC Fibre optic Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.5 15 x d LWL9040062 12x50/125 11.qxd CFLG. no minimum order quantity 218 . conversion to SC On both ends BFOC(ST) connectors incl..5 15 x d LWL9040061 12x50/125 11.2006 22:31 Uhr Seite 218 Chainflex® Fibre optic Fiber optic cables harnessed Technical information Oil-resistant Fiber optic cables: diameter of fibers 62..GB-Chainflex 08-06.5/125 UV-resistant µm and 50/125 µm Halogen-free Minimum bending radius for use in Energy Chains®: External jacket on the basis of TPE 15 x cable diameter Chainflex® TPE Gradient glass-fibre cable TPE Fibre optic igus® Number of cores Diameter Bending Part No.12G FOC 14. RoHS . qxd 14.5 15 x d LWL9040076 12x62.5 15 x d LWL9040077 12x62.08. and conductor mm radius Fibre optic Chainflex® TPE Gradient glass-fibre cable Chainflex® Colour: black nominal cross Tel. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 section in mm2 On both ends BFOC(ST) connectors LWL9040075 12x62. 750 types from stock no cutting costs . conversion to SC On both ends BFOC(ST) connectors incl.5/125 11.5 15 x d On both ends BFOC(ST) connectors incl...GB-Chainflex 08-06.12G FOC 15x Temperature range (moved): -20 °C to +90 °C TPE Fibre optic igus® Number of cores Diameter Bending Part No.5/125 11.5/125 11. (for up to 10 cuts of the same type) 219 . conversion to LC Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.2006 22:31 Uhr Seite 219 CFLG. no minimum order quantity 220 .0 12.qxd 14.5 x d CAT5 – 8-pole Straight CAT5 – 8-pole Straight Network technique Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. RoHS .15)C 8.15)C 8.5 x d CAT9040060 (4x2x0.0 12. and conductor mm radius nominal cross Straight section in mm2 CAT5 – 4-pole Straight CAT9040001 (2x2x0.0 12.25)C 7..2006 22:31 Uhr Seite 220 Chainflex® Network technique CAT5 Harnessed CAT5 cables Technical information Oil-resistant Shield: extremely bending-resistant copper shield UV-resistant with greatest possible coverage over aluminium- Halogen-free coated plastic foil.GB-Chainflex 08-06..08. Temperature range (moved): -35 °C to +90 °C External jacket on the basis of TPE Chainflex® TPE Energy Chains® Ethernet special cable TPE igus® Number of cores Diameter Bending CAT5 Part No.5 x d CAT9040020 (4x2x0. 15)C 8. 750 types from stock no cutting costs .0 12..15)C 8.14.2006 22:31 Uhr Seite 221 CAT5 12.08.0 12. (for up to 10 cuts of the same type) 221 .5 x d CAT9040080 (4x2x0.5x Minimum bending radius for use in Energy Chains®: Colour: violet (similar to RAL 4001) Chainflex® TPE Energy Chains® Ethernet special cable TPE igus® Number of cores Diameter Bending CAT5 Part No.qxd nominal cross Cross-Over CAT5 – 8-pole Cross-Over CAT9040040 (4x2x0.5 x cable diameter Network technique GB-Chainflex 08-06.5 x d Tel. and conductor mm radius Chainflex® 12. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 section in mm2 CAT5 – 8-pole Cross-Over Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.. bio-oil-resistant [a] R V Especially bendingresistant fine-wire stranded conductor Extremely bendingresistant.qxd CFBUS TPE 12. 93/68/EWG. adapted to suit the requirements in Energy Chains®. 70% linear.5 x d 14.. Core stranding Cores and paires stranded with an especially short pitch length. 5 m/s a max. tinned copper shield Gusset-filled extruded. Conductor Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (according to EN 60228).2006 22:31 Uhr Seite 222 TPE Bus cable Chainflex® CFBUS. tinned copper shield over foil taping.15 mm2: orange/blue.10. white. RoHS Cores and paires stranded with an especially short pitch length (according to VDMA 24568). Element shield Extremely flexible. Core insulation Mechanically high-quality PE mixture. approx. . Outer jacket Low-adhesion mixture on the basis of TPE. no minimum order quantity 222 . DESINA standardisation. 80 °C DESINA According to VDW. R unsupported/gliding 10 m/s. especially abrasion- FireWire resistant and highly flexible. Coverage approx. bending radius 5 x d V max. Cores 0.34 mm2: black.055 FireWire ● for the toughest of demands in digital camera technology ● TPE outer jacket ● oil-resistant ● flame-retardant [°C] Temperature range R [°C] moved -35 °C to +70 °C. bending radius 12. flame-retardant TPE mixture Flame-retardant According to IEC 332-1.. Colour: violet (similar to RAL 4001) RoHS UL/CSA Style 1589 and 21371. 50 m/s2 Nominal voltage 30 V Testing voltage 150 V Oil Oil-resistant (according to EN 60811-2-1). 90% optical.08. Silicon-free Free from silicon which can affect paint adhesion (in compliance with PV 3. green/red.5 x d Temperature range R [V] fixed -40 °C to +70 °C. oil Lead free According to EU guideline (RoHS) 2002/95/EC. Core identification Cores 0. 30 V.7 – status 1992). CE According to 73/23/EWG. CEI 20-35. FT1.GB-Chainflex 08-06. 5 x cable diameter Fibre optic Two shielded bus pairs and two shielded supply cores stranded with an optimised short pitch length Chainflex® At last! The FireWire connecting cables standard in digital camera technology are now available for Energy Chain® applications.. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Already.08.5 x d Gusset-filled extruded.34)C.2006 22:31 Uhr Seite 223 CFBUS TPE 12. (for up to 10 cuts of the same type) 223 . Available ex stock Can be delivered harnessed to required length in 2-4 working days Connector body with clip MAT9048160 Connector body with clip Connector body with clip MAT9048621 Connector body with clip Connector body with clip MAT9048623 Connector body with clip Connector body with clip MAT9048625 Moulded connector without clip Connector body without clip MAT9048627 Moulded connector without clip Pin body without clip MAT9048620 Pin body without clips Pin body without clip MAT9048622 Moulded connector without clip Pin body without clip MAT9048624 Moulded connector without clip Moulded connector without clip MAT9048626 Moulded connector without clip Moulded connector without clip MAT9048628 Moulded connector without clip Tel.055 – 2 x (2 x 0.. flame-retardant TPE outer jacket Transmission lengths of up to 10 m Transmission rates of up to 400 MBit/s (IEEE1394a) Minimum bending radius for use in Energy Chains®: 12. 750 types from stock no cutting costs . more than 6.GB-Chainflex 08-06. 1 m travel distance have been tested successfully with the CFBUS.15)C+2(0.qxd 14.0 million movements in 10 m cable length and approx. 05.0 CF.INI-P5-M12-BW-15 MAT90410078 5 15.2 ø 11.INI-P4-M12-BG-3 MAT9043700 4 3.INI-P5-M12-BW-3 MAT9043742 5 3.0 CF.6 2 WH Part No.0 CF..2006 22:31 Uhr Seite 224 CF.0 CF.INI-P4-M12-BG-10 MAT9043703 4 10.INI-P4-M12-BW-5 MAT9043705 4 5. gold-plated Plastic.34) BW M12 x 1 3 BU 1 BN 5 GY 4 BK 3 BU 4 BK Number of Cable length poles [m] CF.INI-P4-M12-BG-7 MAT9043702 4 7.03.GB-Chainflex 08-06. Type 12 2 WH 3 BU 1 BN 3 BU 4 BK 4 BK 2 WH 2 WH 1 BN 5 GY 31.05. CuZn.INI-P5-M12-BG-3 MAT9043737 5 3..INI* (5 x 0.6 12 1 BN CF9. 60 V Insulation resistance Contact resistance Degree of soiling > 10 9 Ohm > 5 m Ohm 3/2 Ambient temperature of plug-type connector Protection class Mechanical service life -40.03. nickel-plated Plastic.0 CF.0 CF.0 CF9..0 CF.03.INI-P5-M12-BW-5 MAT9043743 5 5.INI-P4-M12-BW-7 MAT9043706 4 7.0 CF.0 CF.08. 250 V Number of poles Ampacity Rated voltage of a winding 5-p ole (4.0 CF..5 ø 15 M12 x 1 ø 15 42 ø 10.INI-P4-M12-BW-3 MAT9043704 4 3.INI* (5 x 0. socket with free cable end Plug-type connector Handle base Union nut/screw Contact base Contacts Seal Coupling. PP.0 CF.INI-P5-M12-BG-7 MAT9043739 5 7.0 CF.0 CF.INI* (4 x 0.0 CF.INI-P5-M12-BW-7 MAT9043744 5 7. 100 insertion cycles BG 26.INI* (4 x 0.INI-P5-M12-BW-10 MAT9043745 5 10.03.INI CF9 Chainflex® Sensor/actuator cables with 5xd for Energy Chains® Direct line M12 x 1.INI CF.INI-P4-M12-BW-15 MAT9049430 4 15.34) RoHS * Technical information page 70. black Metal.04. black Metal. no minimum order quantity . M12 x 1 Plastic.5 ø 8.0 CF. CuZn.0 CF.0 CF.0 CF. in screwed state max. FPM (Viton) Number of poles Ampacity Rated voltage of a winding 4-p ole 4A max.INI-P5-M12-BG-10 MAT9043740 5 10.INI-P4-M12-BG-15 MAT9049426 4 15.INI-P4-M12-BG-5 MAT9043701 4 5.qxd 14.po le + PE) 4A max.INI-P5-M12-BG-5 MAT9043738 5 5. PP.INI-P5-M12-BG-15 MAT90410077 5 15. .8 ø 11.34) 224 CF9.04.34) Sensor/actuator cables CF9. +105 °C IP69K.INI-P4-M12-BW-10 MAT9043707 4 10.0 CF. 0 CF.03. 750 types from stock no cutting costs .08.0 CF9.2006 22:31 Uhr Tel.INI-P4-M12-BGL2-5 MAT9043709 4 5.0 CF.04...100 Steckzyklen LEDs 26.0 CF.34) * Technical information page 70.5 ø 8. transparent Metal.0 CF.INI-P4-M12-BGL2-15 MAT90410087 4 15.Seite 225 Direct line M12 x 1. CuZn. in screwed state max.04.INI-P4-M12-BWL3-10 MAT9043715 4 10.0 CF.5 ø 10.INI* (4 x 0.INI-P4-M12-BWL3-5 MAT9043713 4 5. transparent Metal.03.6 Number of poles Ampacity Rated voltage of a winding 4-p ol e 4A 10.30 V Insulation resistance Contact resistance Degree of soiling > 10 9 Ohm > 5 m Ohm 3/2 Operating voltage display Switching state display Switching function LED green LED yellow/yellow pnp Ambient temperature of plug-type connector Protection class Mechanical service life ø 15 12 1 BN 3 BU 1 BN GN BK YE WH 2 1+ WH YE BK 2 YE 3 Part No. gold-plated Plastic. CuZn.8 ø 11... FPM (Viton) BGL BGL M12 x 1 LED M12 x 1 45.INI* (4 x 0.qxd Number of Cable length poles [m] CF.2 ø 11. 0 22 03-96 49-0 GB-Chainflex 08-06.INI-P4-M12-BWL3-15 MAT90410088 4 15. BN GN 4 BU 3 Type 3 BU 4 BK BN 4 CF9.INI CF9 5x Chainflex®-Systeme 14. TPU. +105 °C IP66.6 2 WH -40 ..0 CF. PA6GF.INI-P4-M12-BGL2-3 MAT9043708 4 3.INI-P4-M12-BWL3-3 MAT9043712 4 3. (for up to 10 cuts of the same type) 225 .. LED Coupling.0 CF.0 CF.5 ø 15 BU Fax 0 22 03-96 49-222 Plug-type connector Handle base Union nut/screw Contact base Contacts Seal für Initiatoren CF. nickel-plated Plastic.0 CF.34) 12 2 WH 4 BK 1+ 31. M12 x 1 Plastic.INI-P4-M12-BGL2-10 MAT9043711 4 10.INI-P4-M12-BGL2-7 MAT9043710 4 7. socket with free cable end.INI-P4-M12-BWL3-7 MAT9043714 4 7. p ole (4. black Metal.INI CF. CuZn.05.0 CF.INI CF9 Chainflex® Sensor/actuator cables with 5xd for Energy Chains® Connection cable M12 x 1 BG SG Plug-type connector Handle base Union nut/screw Contact base Contacts Seal Coupling.03.INI-P4-M12-BW / M12-SG-5 MAT90410316 4 5.. FPM (Viton) Plug-type connector Handle base Union nut/screw Contact base Contacts Stecker.0 CF. in screwed state max.INI-P5-M12-BG / M12-SG-10 MAT90410341 5 10. CuZn. 100 insertion cycles M12 x 1 26.34) BW 12 Part No. 250 V 5..INI-P4-M12-BG / M12-SG-2 MAT90410312 4 2. black Metal.INI-P4-M12-BW / M12-SG-2 MAT90410315 4 2. RoHS .34) Sensor/actuator cables CF9.qxd 14. M12 x 1 Plastic.04.INI-P4-M12-BG / M12-SG-5 MAT90410313 4 5.03. PP.03.8 ø 11.0 CF.0 CF... nickel-plated Plastic. gold-plated Plastic.INI-P4-M12-BW / M12-SG-10 MAT90410317 4 10.2006 22:31 Uhr Seite 226 CF.08.INI-P5-M12-BG / M12-SG-2 MAT90410339 5 2. Type 31. black Metal.6 12 52 ø 10.0 CF. 60 V 2 WH 4A > 10 9 Ohm 1 BN 3 BU 3 BU > 5 m Ohm 3/2 4 BK Ambient temperature of plug-type connector Protection class Mechanical service life -40.INI-P5-M12-BW / M12-SG-10 MAT90410344 5 10.34) * Technical information page 70.04.INI* (4 x 0.GB-Chainflex 08-06.5 12 2 WH 2 WH 1 BN 1 BN 3 BU 4 BK 4 BK 2 WH 2 WH 3 BU 3 BU 4 BK ø 15 ø 8.0 CF.INI-P5-M12-BW / M12-SG-2 MAT90410342 5 2.6 2 WH 1 BN 5 GY CF9.2 ø 11.INI* (5 x 0. nickel-plated Plastic. black Metal. gold-plated Rated voltage of a winding Ampacity Insulation resistance Contact resistance Degree of soiling 4-pole: max. PP. no minimum order quantity .0 CF.0 CF.INI-P5-M12-BG / M12-SG-5 MAT90410340 5 5.0 CF9.5 M12 x 1 ø 15 ø 15 M12 x 1 42 ø 10. PP. +105 °C IP69K.INI-P5-M12-BW / M12-SG-5 MAT90410343 5 5.2 ø 11. TPU.0 CF. M12 x 1 Plastic.INI-P4-M12-BG / M12-SG-10 MAT90410314 4 10.po le +PE): max.0 CF.03.0 CF.34) 226 CF9.INI* (4 x 0.6 1 BN 1 BN 5 GY 4 BK 5 GY 3 BU 4 BK Number of Cable length poles [m] CF. CuZn. CuZn.05.INI* (5 x 0. .5 M8 x 1 34 4 BK CF9.INI* (4 x 0.INI-P4-M8-BG-15 MAT9049466 4 15.INI-P3-M8-BW-3 MAT9043724 3 3.p o l e 4A max.0 CF. socket with free cable end Coupling.INI-P3-M8-BW-5 MAT9043725 3 5. 100 insertion cycles BG BW M8 x 1 ø 9. 30 V Insulation resistance Contact resistance Degree of soiling > 10 9 Ohm > 5 m Ohm 3/2 Ambient temperature of plug-type connector Protection class Mechanical service life -40 .0 CF. 0 22 03-96 49-0 GB-Chainflex 08-06. CuZn.0 CF.03.02. 750 types from stock no cutting costs .25) CF9.INI-P4-M8-BW-10 MAT9043735 4 10.04. +105 °C IP69K. CuZn.5 4 BK 3 BU 1 BN 3 BU 4 BK 2 WH 4 BK 2 WH 1 BN 3 BU 1 BN 3 BU Part No.INI-P3-M8-BG-15 MAT9049416 3 15.34) CF9..02. gold-plated Plastic.0 CF.03. black Metal.0 CF.0 CF.0 CF.2006 22:31 Uhr Tel.INI-P4-M8-BW-15 MAT9049467 4 15.0 CF.0 CF.0 CF.0 CF.INI* (3 x 0.0 CF.03.INI* (3 x 0.INI-P4-M8-BG-3 MAT9043728 4 3.INI-P3-M8-BW-7 MAT9043726 3 7. in screwed state max.0 CF9..INI* (4 x 0. (for up to 10 cuts of the same type) 227 ..0 CF. PP.INI-P4-M8-BW-7 MAT9043734 4 7.INI-P4-M8-BW-5 MAT9043733 4 5.03. Type 1 BN Fax 0 22 03-96 49-222 Plug-type connector Handle base Union nut/screw Contact base Contacts Seal für Initiatoren CF.0 CF.INI-P4-M8-BG-5 MAT9043729 4 5.qxd Number of Cable length poles [m] CF.08.0 CF. 60 V Number of poles Ampacity Rated voltage of a winding 4. nickel-plated Plastic.INI-P3-M8-BW-10 MAT9043727 3 10.INI-P4-M8-BG-7 MAT9043730 4 7. FPM (Viton) Number of poles Ampacity Rated voltage of a winding 3. M8 x 1 Plastic.INI-P3-M8-BG-3 MAT9043716 3 3.INI-P3-M8-BG-10 MAT9043719 3 10.0 CF.25) 28 ø 9.0 CF.Seite 227 Direct line M8 x 1.INI-P3-M8-BG-5 MAT9043717 3 5.34) * Technical information page 70.INI-P4-M8-BW-3 MAT9043732 4 3. PP.INI-P4-M8-BG-10 MAT9043731 4 10.INI-P3-M8-BW-15 MAT9049419 3 15. black Metal.INI CF9 5x Chainflex®-Systeme 14.04.0 CF.p o l e 4A max.0 CF.6 16.INI-P3-M8-BG-7 MAT9043718 3 7. FPM (Viton) Number of poles Ampacity Rated voltage of a winding 3-p ole 4A 10. 100 insertion cycles 1 BN BN 1+ Ambient temperature of plug-type connector Protection class Mechanical service life GN 4 CF9. no minimum order quantity . RoHS .. M8 x 1 Plastic.0 * Technical information LED 16.INI-P3-M8-BWL2-15 MAT90410196 3 15.. +105 °C IP66K. nickel-plated Plastic.30 V Insulation resistance Contact resistance Degree of soiling > 10 9 Ohm > 5 m Ohm 3/2 Operating voltage display Switching state display Switching function LED green LED yellow pnp M8 x 1 28. in screwed state max. gold-plated Plastic.5 page 70. CuZn.INI-P3-M8-BWL2-3 MAT9043720 3 3.25) Part No.3 ø 9.. socket with free cable end.INI* (3 x 0.INI-P3-M8-BWL2-7 MAT9043722 3 7.qxd 14.2006 22:31 Uhr Seite 228 CF.08.GB-Chainflex 08-06.6 23. PA6GF.INI-P3-M8-BWL2-10 MAT9043723 3 10. LED Plug-type connector Handle base Union nut/screw Contact base Contacts Seal BWL Coupling.0 CF.02.INI CF.. TPU.0 CF. transparent Metal.0 CF. CuZn.0 CF...INI-P3-M8-BWL2-5 MAT9043721 3 5.5 4 BK 3 BU -40.INI CF9 Chainflex® Sensor/actuator cables with 5xd for Energy Chains® Direct line M8 x 1. black Metal. Type Sensor/actuator cables 228 BK YE BU 3 Number of Cable length poles [m] CF.03. INI-P4-M8-BW / M8-SG-10 MAT90410338 4 10.0 CF. +105 °C IP69K. FPM (Viton) BG SG M8 x 1 Stecker. 100 insertion cycles CF9.0 CF.04..INI-P4-M8-BW / M8-SG-2 CF. 0 22 03-96 49-0 GB-Chainflex 08-06. 30 V 4A > 10 9 Ohm > 5 m Ohm 3/2 Ampacity Insulation resistance Contact resistance Degree of soiling Ambient temperature of plug-type connector Protection class Mechanical service life M8 x 1 ø 9. PP.0 MAT90410330 3 2.0 CF. PP. (for up to 10 cuts of the same type) 229 .2 4 BK 4 BK 4 BK 3 BU 3 BU 2 WH 4 BK 4 BK 2 WH 1 BN 3 BU 3 BU 1 BN 1 BN 1 BN 4 BK 2 WH 3 BU 1 BN 3 BU 16.INI* (4 x 0..INI CF9 5x Chainflex®-Systeme 14.INI-P4-M8-BW / M8-SG-5 MAT90410337 4 5. PP..25) CF.0 CF.08.INI-P3-M8-BG / M8-SG-5 MAT90410325 3 5. 60 V 4-pole: max.INI-P3-M8-BG / M8-SG-2 MAT90410324 3 2. gold-plated Plastic.5 41.Seite 229 Connection cable M8 x 1 Coupling.0 CF.6 28 ø 9.qxd Number of Cable length poles [m] CF.5 M8 x 1 34 Plug-type connector Handle base Union nut/screw Contact base Contacts BW 1 BN -40 .34) CF. black Metal. CuZn.INI-P4-M8-BG / M8-SG-5 MAT90410334 4 5.02. nickel-plated Plastic.INI* (3 x 0. CuZn. gold-plated Rated voltage of a winding 3-pole: max.0 CF. CuZn.34) CF9.03. black ø 9.INI* (4 x 0.0 * Technical information page 70.04. nickel-plated Plastic.03.INI* (3 x 0.INI-P3-M8-BW / M8-SG-5 MAT90410331 3 5.2006 22:31 Uhr Tel. black Metal.INI-P3-M8-BW / M8-SG-2 CF. CuZn.0 CF9.. M8 x 1 Plastic.0 CF.0 CF9. black Metal. PP. Type Fax 0 22 03-96 49-222 Plug-type connector Handle base Union nut/screw Contact base Contacts Seal für Initiatoren CF. 750 types from stock no cutting costs .INI-P3-M8-BW / M8-SG-10 MAT90410332 3 10.02.0 MAT90410336 4 2.INI-P4-M8-BG / M8-SG-10 MAT90410335 4 10.6 Metal.03.INI-P3-M8-BG / M8-SG-10 MAT90410326 3 10. M8 x 1 Plastic.INI-P4-M8-BG / M8-SG-2 MAT90410333 4 2.03. in screwed state max.25) Part No. 6 3 BU 4 BK Number of Cable length Leitungspreis poles [m] € CF98. black Metal.2006 22:31 Uhr Seite 230 CF. +105 °C IP69K..INI-P4-M12-BW-5 MAT90410241 4 5.INI CF98 Chainflex® Sensor-/Aktor-Leitungen mit 4 x d für E-Ketten® Direct line M12 x 1.INI* (4 x 0.0 119. CuZn.33 CF98. in screwed state max..INI-P4-M12-BG-10 MAT90410238 4 10.75 CF98.INI CF.INI-P4-M12-BW-7 MAT90410242 4 7. no minimum order quantity .04.INI-P4-M12-BG-3 MAT90410235 4 3. PP.0 119.0 45. M12 x 1 Plastic.0 80. nickel-plated Plastic.INI-P4-M12-BW-10 MAT90410243 4 10.88 CF98. FPM (Viton) Number of poles Ampacity Rated voltage of a winding 4-p ole 4A max.34) 31.8 ø 11.0 63.0 80.6 12 2 WH 1 BN Part No.45 CF98.34 CF98.03.04.0 45. gold-plated Plastic.0 151.INI-P4-M12-BG-15 MAT90410239 4 15.03.2 ø 11.. Type 12 2 WH 3 BU 1 BN 4 BK CF98. socket with free cable end Plug-type connector Handle base Union nut/screw Contact base Contacts Seal Coupling.34) 230 * Technical information page 70.5 ø 8.INI-P4-M12-BG-7 MAT90410237 4 7.GB-Chainflex 08-06. RoHS .INI-P4-M12-BG-5 MAT90410236 4 5. 100 insertion cycles BG BW M12 x 1 26.INI-P4-M12-BW-3 MAT90410240 4 3.08 Sensor/actuator cables CF98.INI* (4 x 0.0 150.5 ø 15 M12 x 1 ø 15 42 ø 10. black Metal. CuZn.00 CF98.64 CF98.55 CF98. PP.08..INI-P4-M12-BW-15 MAT90410244 4 15. 250 V Insulation resistance Contact resistance Degree of soiling > 10 9 Ohm > 5 m Ohm 3/2 Ambient temperature of plug-type connector Protection class Mechanical service life -40.78 CF98.0 63.qxd 14. 0 71. CuZn.34) Part No. (for up to 10 cuts of the same type) 231 . 0 22 03-96 49-0 GB-Chainflex 08-06. +105 °C IP69K. CuZn.INI* (4 x 0. M12 x 1 Plastic.INI-P4-M12-BW / M12-SG-10 MAT90410305 4 10.34) CF98. Type Fax 0 22 03-96 49-222 Plug-type connector Handle base Union nut/screw Contact base Contacts Seal für Initiatoren CF.08. FPM (Viton) SG M12 x 1 M12 x 1 ø 15 26.03.41 2. TPU.INI CF98 4x Chainflex®-Systeme 14.INI-P4-M12-BW / M12-SG-2 MAT90410303 4 CF98.INI* (4 x 0. black Metal.5 ø 15 M12 x 1 52 42 Plug-type connector Handle base Union nut/screw Contact base Contacts Stecker.90 CF98.04. CuZn. PP..77 * Technical information page 70. 750 types from stock no cutting costs .. black Metal.0 71.INI-P4-M12-BG / M12-SG-10 MAT90410302 4 10.100 Steckzyklen CF98. nickel-plated Plastic. gold-plated Rated voltage of a winding Ampacity Insulation resistance Contact resistance Degree of soiling 4-pole: max.Seite 231 Connection cable M12 x 1 BG Coupling.5 ø 8. black Metal.INI-P4-M12-BG / M12-SG-5 MAT90410301 4 5.8 ø 11.54 CF98. nickel-plated Plastic.0 38.6 3 BU 12 3 BU 12 2 WH 1 BN 4 BK 4 BK 31.04.03..2 ø 11.INI-P4-M12-BG / M12-SG-2 MAT90410300 4 2. PP.INI-P4-M12-BW / M12-SG-5 MAT90410304 4 5.qxd Number of Cable length Leitungspreis poles [m] € CF98. gold-plated Plastic.0 127.01 CF98.6 12 ø 10. CuZn. in screwed state max.6 2 WH 2 WH 1 BN ø 15 1 BN 3 BU 4 BK -40 .2 ø 11..2006 22:31 Uhr Tel.0 38. M12x1 Plastic. black Metal.37 CF98. TPU. 250V 4A > 10 9 Ohm > 5m Ohm 3/2 Ambient temperature of plug-type connector Protection class Mechanical service life BW ø 10.0 127. INI CF98 Chainflex® Sensor-/Aktor-Leitungen mit 4 x d für E-Ketten® Direct line M8 x 1..74 Sensor/actuator cables CF9. CuZn.INI-P3-M8-BW-7 MAT90410252 3 7.5 M8 x 42 ø 10.25) 232 * Technical information page 70. PP.INI-P3-M8-BW-15 MAT90410254 3 15.INI-P3-M8-BG-5 MAT90410246 3 5. Type 28 ø 9. 100 insertion cycles CF9..25) 4 BK 3 BU Part No.03.INI-P3-M8-BW-3 MAT90410250 3 3.08.INI-P3-M8-BW-5 MAT90410251 3 5.2006 22:31 Uhr Seite 232 CF. black Metal.0 121.INI* (3 x 0. +105 °C IP69K. CuZn.81 CF98.37 CF98.94 CF98.09 CF98. in screwed state max.02.INI* (3 x 0.GB-Chainflex 08-06.5 1 BN 3 BU 1 BN Number of Cable length Leitungspreis poles [m] € CF98.74 CF98.03.37 CF98.2 ø 11. PP.0 35.94 CF98.0 89.02.81 CF98.INI-P3-M8-BW-10 MAT90410253 3 10. M8 x 1 Plastic. socket with free cable end Plug-type connector Handle base Union nut/screw Contact base Contacts Seal Coupling.0 89.0 35.6 12 4 BK Ambient temperature of plug-type connector Protection class Mechanical service life -40.0 121. FPM (Viton) Number of poles Ampacity Rated voltage of a winding 3-p ole 4A max.qxd 14.0 48.0 60.INI-P3-M8-BG-7 MAT90410247 3 7..INI CF.09 CF98.INI-P3-M8-BG-15 MAT90410249 3 15.INI-P3-M8-BG-10 MAT90410248 3 10. RoHS .INI-P3-M8-BG-3 MAT90410245 3 3.. gold-plated Plastic. 60 V Insulation resistance Contact resistance Degree of soiling > 10 9 Ohm > 5 m Ohm 3/2 BG BW M12 x 1 ø 15 16.0 48. nickel-plated Plastic. black Metal.0 60. no minimum order quantity . black ø 9.64 CF98.qxd Number of Cable length Leitungspreis poles [m] € CF98. (for up to 10 cuts of the same type) 233 .5 M8 x 1 34 Plug-type connector Handle base Union nut/screw Contact base Contacts BW 3 BU 3 BU 1 BN Fax 0 22 03-96 49-222 Plug-type connector Handle base Union nut/screw Contact base Contacts Seal für Initiatoren CF.98 CF98. in screwed state max. FPM (Viton) BG SG M8 x 1 Stecker.25) * Technical information page 70.INI-P3-M8-BG / M8-SG-10 MAT90410308 3 10.58 CF98. TPU.03.INI-P3-M8-BW / M8-SG-2 MAT90410309 3 2. CuZn.25) M8 x 1 ø 9. 750 types from stock no cutting costs . PP. CuZn.48 CF98. CuZn. Type 1 BN 28 ø 9..INI-P3-M8-BG / M8-SG-2 MAT90410306 3 2.Seite 233 Connection cable M8 x 1 Coupling. PP.0 57.08.INI* (3 x 0. +105 °C IP69K.6 4 BK 4 BK 1 BN Part No.6 Metal. black Metal.INI-P3-M8-BW / M8-SG-10 MAT90410311 3 10. 100 insertion cycles CF9. gold-plated Rated voltage of a winding Ampacity Insulation resistance Contact resistance Degree of soiling 3-pole: max..2006 22:31 Uhr Tel. black Metal.0 32.0 98.0 97. black Metal.INI-P3-M8-BW / M8-SG-5 MAT90410310 3 5.02. M8 x 1 Plastic. M8 x 1 Plastic.INI* (3 x 0.02. CuZn. gold-plated Plastic.. nickel-plated Plastic. 0 22 03-96 49-0 GB-Chainflex 08-06.INI CF98 4x Chainflex®-Systeme 14.74 CF98.2 4 BK 3 BU 16.INI-P3-M8-BG / M8-SG-5 MAT90410307 3 5.03.. 60 V 4A > 10 9 Ohm > 5 m Ohm 3/2 Ambient temperature of plug-type connector Protection class Mechanical service life -40 . PP.0 31.0 56.5 41. nickel-plated Plastic.88 CF9. GB-Chainflex 08-06.qxd 14.2006 22:31 Uhr Seite 234 .08. GB-Chainflex 08-06.2006 22:41 Uhr Seite 235 Strain Relief .08.qxd 14. spacesaving system Page 245 236 .d. plug-in Modular snap-on strain relief device Page 242 Chainfix Nugget – Strain relief for small space and cables up to 20 mm o. adjustable with hexagon socket Page 240 Chainfix clips – High pull forces.08. bolted or clip-on Page 243 Chainfix-tiewrap plates – For strain relief with cable tiewraps for C-profile. A Modular.GB-Chainflex 08-06.2006 22:41 Uhr Seite 236 Overview Strain Relief System Chainfix steel clamps and Chainfix stainless-steel clamps – Max. pull forces. clip-on Page 243 igus® Blocks – Special strain relief for hoses.qxd Chainfix 14. Page 242 Strain relief separator – With integrated teeth Page 242 Tiewrap plates – For cable tiewrap universal. 2006 22:42 Uhr Fax GB-Chainflex 08-06. = plastic-metal connection elements) High tensile strength due to ribbed plastic troughs For one cable. or for two or three cables on top of one another Black painted or stainless steel from stock 237 .08.Seite 237 Chainfix igus® Chainfix Strain Relief Strain relief devices Reduced overall height Space-saving Phone +49-22 03-96 49-800 Long-term durability for dynamic application +49-22 03-96 49-222 14.qxd Suitable for integration in the igus® connection element KMA (German abbr. however. Our newly developed clip housing with setscrews reduce the overall height info@igus. the screw heads of the strain relief device at the fixed point of the chain must possess a separating distance of at least 10 mm to the top edge of the Energy Chains®.de by as much as 15 mm compared with conventional strap clips. Characteristic features of the igus® Chainfix strap clips Easy installation of the strap clip due to ● Optimized height due to newly developed housing. Characteristic features of the igus® press-fit elements ● Long supporting surface improves the stability of the strap clip. The cables must. Ideally. 238 New pressure trough.08. Reduced overall height due to setscrew and optimum housing height Overall height Ribs When the Energy Chains® glide along on themselves in the case of long distances of travel.de www. ● High inherent rigidity increases the operating safety.GB-Chainflex 08-06. ● Improved foot for facilitated installation on the C profile.2006 22:42 Uhr Chainfix Seite 238 Chainfix for Energy Chain Systems® Strain relief devices for Energy Chains ® with igus® strap clips and igus® press-fit elements The principle of the strap clips has proved to be extremely reliable as a strain relief device for igus® Energy Chain Systems®. ● Integrated ribs prevent the cable from detaching itself from the strain relief device. ● Improved foot for facilitated installation on the C profile. Important improvements are characteristic features of the Chain Systems® igus® Energy igus® own "Chainfix" product series: ● igus ® Chainfix reduces the overall height due to optimum housing height ● Long-term durability for dynamic applications due to improved press-fit elements. KMA connection element with integrated C profile and Chainfix ● Suitability for integration in the KMA connection element.igus. at least be fastened to the Phone +49-22 03-96 49-800 Fax igus® GmbH 51127 Cologne +49-22 03-96 49-222 moving mounting bracket of the Energy Chains®. the cables must be fastened at both ends of the Energy Chains ®. ● Easy to assemble due to setscrews that are screwed using an Allen key.qxd 14. ● Good visual effects due to black housing body and black improved foot threaded setscrews. – Space-saving and time-saving assembly 24° – Possibility of delivery for complete systems with cables and assembled strain relief device. mating trough and press trough with ribs for better long-termi durability . at 3.e.500 N of pull force. Technical data: Tiewrap plates: 2100. material 1. The improved igumid G saddle clamps attempt to hold the cable. mating trough and press trough made of igumid G (Art.07. the cable jacket bunches up behind the clamp Phone +49-22 03-96 49-800 Chainfix system) saddle clamps loosen and slant 5º at 1.) 350 N. Final result: The tensile strength of the strap clip "Chainfix" developed by igus® is three times higher than the tensile strength of standard-type strain relief devices.500 N of pull force. double trough and press trough made of igumid G (Art. CFY14. CF14. Strain relief element saddle clamps loosen at 1. no.12 Cable tiewraps: CFB. CFX14. the clamps loosen completely and the Fax 2. double trough and press trough made of impact-resistant plastic (Art. no. the breaking force increases to 830 N. material 1.4301 +49-22 03-96 49-222 and.4301 Setscrew: bare-metal. If the cable is secured with two cable tiewraps.1.Z.000 N of Strain relief devices Three times higher tensile strength than with standard-type strap clips pull force. mating trough C profile Materials: igus strap clip: black painted steel ® steel Setscrew: black igus® strap clip stainless steel*: bare-metal.GB-Chainflex 08-06.750 N of pull force.1) Results: Strain relief element saddle clamps loosen at 1." Strain relief element (igus® cable becomes inoperative. no. The resulting diagonal position of the saddle clamp distorts the screw.08.ZB/3100. At Press trough. Delivery program elements of the Chainfix strain relief devices: Chainfix strap clip with setscrew and press trough.001 239 . double trough and mating trough: igumid G Tensile strength test example with cable Ø 10.1) Strap clip "Chainfix".ZB Cable: CF1.qxd 14. i. If one cable tiewrap is used. causing the outer jacket to "peel.5 mm Tiewrap plate 2070ZB with a cable tiewrap Result: Tensile strength 290 N Chainfix clip CFC-12-M Result: Tensile strength 350 N Pull force test for igus® tiewrap plates with cable tiewraps Results: Two tiewraps are more stable than one tiewrap. standard elements) Strap clip as described above. double trough. pull force resistance more than doubles when using two cable tiewraps. the breaking force is (approx.750 N.2006 22:42 Uhr Seite 239 Chainfix Chainfix test results Standard-type strap clip made of hot-galvanized steel. 3 – 12 – 14 18 96 CFX16.2. R770.E 14 – 16 20 78 CFX18.qxd 15.E 20 – 22 26 58 CFX26.de www. the screw heads of the strain relief must be at least 10 mm away from the upper edge of the E-Chains® at The dimensions given for H in the tables are based on the maximum cable diameter.2.E 26 – 30 34 71 CFX34.E 38 – 42 46 83 Double clamp housing.4301 Steel clamp Part No.E 30 – 34 38 125 Triple clamp housing.K (add letter "K" to the 240 above Part No.3 – 06 – 12 CFX14.2 CFX12.1.2006 10:07 Uhr Chainfix Seite 240 igus® Chainfix Strain Relief If the E-Chains® glide on themselves over long travels..1 CFX18.2.igus.1.2 CFX26. the strain relief elements +49-22 03-96 49-222 Improved housing foot clamp for easy fit into profile rail Fax Phone +49-22 03-96 49-800 may be used with no problems.E 26 – 30 34 117 CFX34. Setscrew and reduced optimal 51127 Cologne housing height for use in long/ igus® GmbH Single clamp housing.1.E 06 – 12 16 58 CFX14.2.2 CFX30.E 16 – 18 22 54 CFX20. including top/bottom saddle clamps and two stacker saddle clamps bracket for Series 280.1.1 CFX38. ø [mm] B H CFX12.1. Stainless steel clamp Part No.08.3 – 16 – 18 22 108 CFX20.E 12 – 14 18 50 CFX16.1.E 20 – 22 26 90 CFX26.2. The Part No.1 CFX26.1.E 30 – 34 38 75 CFX38. 2828.3 – 18 – 20 24 114 CFX22.1. Stainless steel clamp Part No.2 CFX34.E 16 – 18 22 82 CFX20. including top/bottom saddle clamps and one stacker saddle clamp Steel clamp Part No.1.2 CFX16.1 CFX34.E 34 – 38 42 79 CFX42.2 CFX20. for this
[email protected] CFX20.2 CFX22. the fixed end of the chain.2..de is: CFX.1 CFX42.E 18 – 20 24 56 CFX22.1 CFX22.E 14 – 16 20 52 CFX18.E 22 – 26 30 109 CFX30. including top/bottom saddle clamps gliding travel applications When using Chainfix clamps on C-Profile in the mounting Steel clamp Part No. Please note our clamps developed specifically for a low overall height.1 CFX30. ø [mm] B H CFX12.2 CFX18.E 12 – 14 18 74 CFX16. Stainless steel clamp Part No.1.1. Chain Systems® igus® Energy This restriction means that the strain relief elements described here may possibly not be able to be used on the fixed end of long E-Chains®.2.GB-Chainflex 08-06.E 22 – 26 30 67 CFX30.2. The use of thinner cables can result in deviating dimensions. R7728 and a shortened mating trough must be used. 2928.E 18 – 20 24 86 CFX22.) * Material stainless steel: 1.E 06 – 12 16 72 CFX14.1 CFX14.2. 290.3 – 14 – 16 20 102 CFX18.1 CFX12.3 – 20 – 22 26 120 . In the case of unsupported EChains®. ø [mm] B H 16 100 CFX12.2 CFX14.1 CFX16. E 45 241 . 380.42 . CF92. 150.GB-Chainflex 08-06.. CG38 34 – 38 400.. ø [mm] CD12 06 – 12 CD14 12 – 14 CD16 14 – 16 CD18 16 – 18 CD20 18 – 20 CD22 20 – 22 CD26 22 – 26 CD30 26 – 30 CD34 30 – 34 Ribbed strain relief saddle clamps withstands increased pull forces for long-term durability +49-22 03-96 49-222 Material: stainless steel* Fax (specify length in mm) 45 Phone +49-22 03-96 49-800 Part No.2006 22:42 Uhr Seite 241 Chainfix igus® Chainfix Strain Relief Part No. ø [mm] CG12 06 – 12 CG14 12 – 14 CG16 14 – 16 CG18 16 – 18 CG20 18 – 20 CG22 20 – 22 Stainless steel* C profile for all CG26 22 – 26 clamps. 142 und CG 42 38 – 42 5050. 140. Strain relief devices Bottom saddle clamps for single/double/triple clamp housings as separate part or insertion into C-profile Stacker saddle clamps for double/triple clamp housings for placement between stacked cables Part No. 38..qxd 14. 4040. 2828. also for assembly in the CG30 26 – 30 KMA connection element Series: CG34 30 – 34 280. 50.. 28.08. 40. . 3838. 4 42 16 .Z 2 2400/2500 262.08.20 For the following E-Chains®: For more details see table! Strain relief separator Characteristic features: Use: Separator with integrated strain relief for the use in the first or last chain link Individual part for the manufacturing of switchgear cabinets or for the assembly of machines Accessory for igus® E-ChainSystems® Part No.08 mm CFC-08-M Bottom Part [mm] [mm] [mm] CFC-08-C 13.16 mm CFC-12-M CFC-12-C 24. without any screws and Very small space requirement Easy strain relief due to fixation with pre-harnessed cable strap Part No.5 30 08 .7 36 CFC-16-M CFC-16-C 32.1 32.igus.de of teeth 242 T2103.20 mm CFC-20-M CFC-20-C 39.Z 2 210 E6. decreasing with the number of layers Series of clamps and bottom parts made of plastic for cable diameters ranQuick assembly without any tools 2 and 3 layers on top of one another Each layer can be detached and changed later on High tensile forces in case of single- B A Chain Systems® ø Leitung Phone +49-22 03-96 49-800 Fax igus® GmbH 51127 Cologne +49-22 03-96 49-222 C igus® Energy E6 E-Chains® Part No.Z 3 2600/2700 . ø Leitung max.1 43.24 mm CFC-24-M CFC-24-C 50.29 2020.de www.0 14. A B C [mm] Clamps 04 .GB-Chainflex 08-06.12 mm 12 .8 CFN.2006 22:42 Uhr Chainfix Seite 242 Chainfix – Snap on Solutions For the following Chainfix Clip – Modular snap-on strain relief device E-Chains : Available for all igus® E-ChainSystems with C-profiles and also suitable for assembly in the KMA moun- ® Chainfix Clip for C-profile: ting brackets and Clip-on strain relief for crossbars For all KMA mounting brackets Characteristic features: with C-profile-option! ging from 4 mm to 24 mm Chainfix Clip for crossbars: possible For most E4 and layer installation.0 23. Easy to assemble without any screws Number For Series
[email protected] 54.29.02Z 2 E6.0 50 For the following Chainfix Nugget E-Chains®: Characteristic features: Very small strain relief for the fixation of cables up to diameter of 20 mm For all KMA mounting brackets Use: Accessory for all KMA with integrated c-profile with C-profile-option! tools Adjustable to every E-Chain® filling Easy to assemble.qxd 14. Breite [mm] [mm] 20 10. Part No.2 45 20 . ZB 12 – 125 105 – 1640 3150.ZB 11 – 115 95 – 4040/4140 3125.ZB 20 90 200 180 + 3225.2006 22:42 Uhr Seite 243 Chainfix Chainfix Tiewrap Plates Option 1: Chainfix tiewrap plates as individual parts Individual part for the manufacturing of switch- Accessory for igus® E-ChainSystems® 7 Series 2000 – Tiewrap plate as individual part 2 6.8 x 150 36 CFB.ZB 17 – 175 155 – 3200. C Dim.ZB of teeth 3 [mm] 30 [mm] 15 (– = no / + = yes) – 2030.ZB 10 – 100 80 – 3838/3938 3115.08. (100-piece bag) [mm] Ø 4. [mm] Ø 4.GB-Chainflex 08-06. C Dim.ZB (= 2050.ZB + 2050.ZB 15 – 150 130 – 3175.ZB + 2040.ZB 8 80 60 – 2090.ZB 07 – 75 55 – 2828/2928 3100.ZB 05 – 50 30 – 400/410 3075.ZB 10 100 80 – 2125.2 12/90° 2400/2500/2450 2 Tiewrap plate 8 2600/2700/2650 255 Shown assembled n Number Dim.5 225 205 + 3250.ZB (= 2030.ZB) 9 90 – – 2100.ZB 22 102.ZB 25 115 250 230 + Cable tiewraps Width x length Max.ZB 5 50 30 – 2050.ZB 6 60 40 – 2070.ZB 4 40 20 – 2040. B Center bore 280/290 of teeth [mm] [mm] (– = no / + = yes) 380/390 3050.001 +49-22 03-96 49-222 Use: Fax Can be plugged in the mounting brackets gear cabinets or for the assembly of machines Strain relief devices As individual component screwed on KMA (plastic metal mounting brackets) 5 Characteristic features: Pull force resistance 222N 243 .001 Max. B Center bore 2020.ZB) 12 120 – – Width x length (100-piece bag) CFB.qxd 14.2 12/90° 12 44 18 For the following E-Chains®: A Tiewrap plate 220 220 N Series 3000 – Tiewrap plate as individual part 2 System E4 Series: Pull force resistance 6 Cable tiewraps E200/Z200 System E2/000 Series: 18 25 (n-1) x 10 Easy Chain® Series: Phone +49-22 03-96 49-800 8 38 14 Single tiewrap plate 2 For the following E-Chains®: C B Shown assembled 2600/2700/2650 3400/3500/3450 System E4 Series: n Number Dim.8 x 150 36 8 C B 2 Single tiewrap plate E26/Z26 System E2/000 Series: 2 28 35 8 (n-1) x 10 Easy Chain® Series: E300/Z300 6. de Easy solvable with screwdriver 244 For the following Option 4: Integrated strain relief for E2 Tubes . Width Number [mm] of teeth 3050.ZS 48 5 4040/400/50/5050/E6.ZS 50 5 3400/3500 3075.de 51127 Cologne Fax +49-22 03-96 49-222 Easy to assemble without Individual part for the manufacturing of switchgear cabinets or for the assembly 3050.Z 47 4 R58 .Z Phone +49-22 03-96 49-800 In case of many harnessed cables If the KMA is too small for the c-profile Accessory for igus® E-ChainSystems® 2050.Z No.GB-Chainflex 08-06.ZC 50 5 3075.ZS 74 7 4040/400/50/5050/E6. Width Number For Series fixed crossbar [mm] of teeth 60 6 2600/2700 50 5 3400/3500 Part 3075.Z 75 7 R68 5850.igus. Easy solvable with screwdriver nevertheless safe stop C-Profil-option Individual part for the manufacturing of switchgear cabinets or for the assembly of machines sory for igus® E-ChainSystems® Chain Systems® igus® Energy Part No.80/140/14040/ 15050 4575.ZC 75 7 Option 3: Clip-on tiewrap plates for opening or fixed crossbars E-Chains : Characteristic features: with strain relief "over two floors" For more details see table! any screws Use: Part No.ZS 35 3 3400/3500 3050.ZS 48 5 2828/280/38/3838/380/E6.Z 50 6 R68 3075.Series R E-Tubes: Characteristic features: System E2 Tubes Series: R58 R68 out any screws bly of machines Part No.80/140/14040/ 15050
[email protected] igus® GmbH Can be plugged on the fixed crossbars System E2/000 Series: of machines Use: Acces- For all E-Chains® with KMA and integrated C-profile For the following ® www.62/142/14240 4550. Use: Strain relief disappears completely in the E-Tube Easy to assemble with- Individual part for the manufacturing of switchgear cabinets or for the assem- Accessory for igus® E-ChainSystems® Width Number [mm] of teeth For Series 3050.2006 22:43 Uhr Chainfix Seite 244 Chainfix Kettenkämme For the following Option 2: Tiewrap plates with clip-on connection for the C-profile E-Chains®: Characteristic features: Can be plugged into the KMA c-profile For all mounting brackets with Easy to assemble without any screws.qxd 14.ZS 75 7 3400/3500 3850.08. Width 74 Number 7 3400/3500 For Series opening crossbar [mm] of teeth 3035. 0 Part No.0 CFSP 212.5 CFS 55. The height of the spacers and modules is 16 mm.0 CFSP 75.5 Part No. The modules have a width of 27. Width Spacer Ø [mm] CFSD 16.0 CFSP 130. Cover plate +49-22 03-96 49-222 The modules accommodate hoses from 4. The exception is module CFS 55. Several layers can be installed directly above one another.0 CFSP 240.5 CFSP 102.0 CFSP 185.0 CFS 10 10.0 CFSU 212.5 mm H = 16 mm Base plate Part No.3 mm hoses can be fitted on top of each in Fax The Modular Elements of the igus® Strain Relief Block for Hoses Phone +49-22 03-96 49-800 Accommodation of hose diameters from 4.3 to 14 mm Spacers Grid-dimensioned modules W = 27.0 2 27.0 CFSU 102.3 4 .08.0 CFSU 240. are inserted into the base plate and then fastened in position with M4 countersunk-head screws.9 which offers the capacity for 5 x 9 mm hoses with twice the width.5 CFSU 130.GB-Chainflex 08-06.5 mm.5 CFS 6 6.0 5 55.qxd 14.3 to 14 mm.5 CFS 9 9.5 CFS 14 14.0 3-6 27.9 9.pressing the hose into the locating notch provides reliable fastening without hardware Hoses and cables can be installed together in the same E-Chain® module CFS 4.3 and 2 hoses can be fitted directly on top of each other in one notch using module CFS 6.2006 22:43 Uhr Seite 245 Chainfix Strain relief devices Chainfix Strain Relief Block igus® Strain Relief Block for Small Hoses and Cables Modular system for great adaptability No hose damage Easy installation .3 4.0 CFSD 12.0 2 27.0 1 27. Width Part No.12 27. 3 x 4. The base plate and cover plate are available in widths ranging from 75 to 240 mm.0 245 . Strain Relief Block Hose Number Width Ø [mm] of hoses [mm] CFS 4. Width Base plate [mm] Cover plate [mm] CFSU 75.0 CFSU 185. 2006 22:43 Uhr Seite 246 .GB-Chainflex 08-06.qxd 14.08. 2006 22:43 Uhr Seite 247 ReadyChains Ready-made Energy Chain ® Systems .GB-Chainflex 08-06.all inclusive. ® ReadyChain ® ..qxd 14..08. 2006 22:43 Uhr Seite 248 Increase cash flow Increase your cash-flow easily and smoothly even from batch size 1. In this field you can pass the buck of capacity fluctuations to us. plugs and any other add-on pieces due to our rapid and guarantied delivery times. Buying numerous single parts not only increases the risk of failure of your plants.GB-Chainflex 08-06. You will get a system solution with ReadyChains®. Energy Chains® and plugs to zero You can do without storage of high flexible cables. t s s e l t b Cuero for cactors z nd conne Reduce throughput a time by about 50% ® Because of a polished logistic igus® delivers readymade systems almost worldwide within 2-8 days on the guarantied date. it’s the little things that always cause problems. +++++ We are professionals for Energy Chain® harnessing +++++ 248 .qxd 14.nd flexibly po Reos ordertion t luctua f Minimize machine breakdown Play it safe. it also complicates troubleshooting. We have the knowledge to provide you quickly with the optimal parts. Minnimtiimzee dow e s a e Iynocurr flow ac sh. React flexible to contract fluctuations With ReadyChains® you are always prepared for cyclical ups and downs. Any system is checked in our test centre. igus® is standardized according to ISO 9001. Don’t care about looking for numerous parts from numerous suppliers. Reduce storage costs for cables. Split in half flow times o t t s s n o i c a g h n C i k c E o .08. Reduce the number of suppliers and orders about 75% Reduce number of suppliers and purchase ordes by about 75% One order very one invoice one deli- one partner. .to the project Any size is possible You determine the size Any size is possible. Safe transportation guarantees damage-free delivery of all lengths. patch plugs. ... .08. Because of our up-todate production processes we can deliver fast and cheap custom-build or serial production products..to serial production Choosing the travel You determine the travel ReadyChains® offers the whole spectrum of possible travels of the igus ® Energy Chains ®. hydraulic).GB-Chainflex 08-06.to long +++++ We are professionals for Energy Chain® harnessing +++++ 249 ..2006 22:43 Uhr Seite 249 Degree of harnessing You determine the degree of harnessing We harness from simple Energy Chain Systems® with inserted Chainflex ® cables to complex systems.. . These systems may include all cables and hoses (pneumatic... inner partitions. From short. We harness anything from extremely short to long travels.. From easy. From batch size 1... connecting elements and connecting parts as requested..qxd 14. Robots. cable. modifications. harnessing Ordering the structural component with an article number Goods received. component parts Different suppliers Different delivery periods Chain."ready for occupation" Outgoing stocks Pre-mounting Transport to machines. more than 50 Building machines. structural component Transport to stock Transport to the machine and assembly .08. +++++ We are professionals for Energy Chain® harnessing +++++ 250 . inclusive media hoses assembling from the roll. harnessed Crane travel up to 100 m.GB-Chainflex 08-06.2006 22:43 Uhr Seite 250 igus ReadyChain ® ® Increase cash-flow. reduce ordering and flow times Component part solution ReadyChain®-solution Order. and add-on pieces.qxd 14. delivered to the hydraulic hoses and fittings. belt with three days of leading time. assembly and fitting of the component parts Textile machine. structural components Goods received. 08. ReadyChain® Standard Consists of "basic". ReadyChain® Premium Consists of "standard". +++++ We are professionals for Energy Chain® harnessing +++++ 251 . additionally with all patch plugs and connecting elements for igus® cables. additionally with all patch plugs and connecting elements for igus® Ener- Time of delivery: 3 .GB-Chainflex 08-06.5 days gy Chains® and igus® Chainflex® cables.10 days especially designed for the interface of the machine. Time of delivery: 3 .qxd 14.2006 22:43 Uhr Seite 251 ReadyChain delivery times ® ReadyChain® Basic igus® Chainflex® cables and all necessary com- Time of delivery: 1 – 3 days ponents such as separators and connecting (after telephonic clarification) Consists of igus® Energy Chains® with inserted elements. GB-Chainflex 08-06.qxd 14.08.2006 22:44 Uhr Seite 252 ReadyChain Factory ® Longstanding experience with harnessing of Energy Chains® igus® Factory in Cologne: Harnessing of Energy Chains® since1994 All-automatic crimp machines guarantee Computer-aided high-voltage testing safe connections. rationally connected positions ensure tested quality Non-spinning cable handling The all-automatic break down facility for more safety allows cheap prices for highest quality +++++ We are professionals for Energy Chain® harnessing +++++ 252 . 2006 22:44 Uhr Seite 253 ReadyChain Factory ® For our customers: follow-up of order by web cam 50 ReadyChain® specialists use up-to-date machines for quick planning.igus.GB-Chainflex 08-06.500 electrical components for patch plugs – avail- Many thousand on time deliveries able right away from the all-automatic high-bay warehouse in customer specific transport facilities +++++ We are professionals for Energy Chain® harnessing +++++ 253 .08.qxd 14. Go and see for yourself: 40.000 Energy Chain® components on stock www.de More than 2. harnessing and final inspection of your ReadyChain® Energy Chain System®.de More than 600 Chainflex® Special cables for Energy Chains® are available for you ex stock: www.readychain. Royal Opera.GB-Chainflex 08-06. London serial applications with different travels +++++ We are professionals for Energy Chain® harnessing +++++ 254 .qxd 14. simple assembling igus® ReadyChain® used for a zigzag application of an igus® ReadyChain® used for terotechnology – illumination cross arm.08.2006 22:44 Uhr Seite 254 Applications Examples for successful applications with ReadyChain® igus® ReadyChain® used for GEORG disposal vehicle - igus® ReadyChain® used for travel axles for 6-axles tested quality among hard conditions robots – standard filling with additional options igus® ReadyChain® for plastic processing machines – igus® ReadyChain® with industry patch plugs – perfect filling for high service life faster starting-up. erectors of industrial plants and individual craftsman which are participating to provide the overall performance.qxd 14.08. Ask for "ready for occupancy" Energy Chain Systems® at igus®. Only the electrical connection and the involved entire starting up need to be done by a technical engineer. The following factors rapidly increase costs of the plant to non-calculated amounts: ● Replacement of parts ● Additional costs for assembly ● Costly waiting period ● Deadline pressure for follow-up work ● Loss of production in case of exceeding deadlines To contribute to the increasing complexity of the installation we lately offer assembly and pre-harnessing. the more inscrufor you "ready for occupancy” table is the team play of general businessman. Today the installation of an Energy Chain System® for the use of high-grade plants often need more than 100 m travel and/or masses of several tons.2006 22:44 Uhr Seite 255 Assembly At home or abroad – igus® assembles the ReadyChains® The larger the building site. Treasure Island Energy Chain Systems® under water with on-site assembly +++++ We are professionals for Energy Chain® harnessing +++++ 255 . igus® ReadyChains® ready to assemble "from the roll" As a system supplier we can yield all necessary performances until starting up from the first to the last maneuverable point. subcontractors.GB-Chainflex 08-06. +49-22 03-96 49-800 We collect on-site all necessary data for the purpose of precise planning expenses. igus® staff at the "on-site inspection" of a plant Planning with well thought-out We can submit forms and special software a complex offer within a week Drawing up Precise job and grouping detailed design worksheets of cables planning for each cable +++++ We are professionals for Energy Chain® harnessing +++++ 256 . Our trained staff will step by step support a smooth realization of your ReadyChain® project. We can answer many of your questions already on the Telephone and demonstrate all advantages of ReadyChain® for your business Tel.qxd 14. At the same time we go into your specific application.08. We relieve you from as much work as possible.2006 22:44 Uhr Seite 256 Planning Reduce your planning expenses Reduce your planning expenses.GB-Chainflex 08-06. O.2006 22:44 Uhr Seite 257 Energy Chain Systems® Fax Harnessing Date: Phone: +49-22 03-96 49-0 Sender: Recipient: Fax: +49-22 03-96 49-222 igus® GmbH Technical Marketing Phone: P.de Phone +49-22 03-96 49-800 Filling: 257 . Germany Harnessing Energy Chain Systems® Planning of ready-made Energy Chain Systems® Chain type:______________________________ Length:______________________________ Plug end 1 Screw connection 1 Excess length 2 Screw connection 2 Plug end 2 +49-22 03-96 49-222 Fax 51127 Cologne Excess length 1
[email protected] 08-06.08.de Sketch of the arrangement of the cables igus® GmbH Interior separation/separators www.qxd 14. Box 90 61 23 Fax: 51127 Cologne.igus. we will be glad to make you an offer. But we will also be pleased to help in person or by telephone with the clarification of technical details.) ______________________________ Outdoor/Indoor use O■ or ______________________________ ______________________________ I■ Shielding Total shield Pair shielding ■ ■ Sheath material PVC ■ PVC oil-proof in accordance with VDE ■ PUR ■ TPE ■ Pair shielding ■ Hybrid cable ■ or other ■ ___________________________ Additional options Flame-retardant Halogen-free or other ■ ■ ■ ___________________________ Approbation CE CSA DESINA UL or other ■ ■ ■ ■ ■ ___________________________ Other items Max.GB-Chainflex 08-06. Please help us by filling out this questionnaire as completely as possible. etc.de Travel frequency Number of double strokes/ day to be expected ______________________________ Number of manufacturing days to be expected ______________________________ 258 or ______________________________ Environment Temperature (highest/lowest) Chemical influences (oils.de www.qxd 14. As a manufacturer of Energy Chains® and the corresponding cables. Box 90 61 23 Fax: 51127 Cologne. we will plan your specific requirement case on a customized basis – already starting from a cable length of 500 meters.08. Ø external ___________________________ Numeral printing/colour code N ■ C■ Estimated requirement/year ___________________________ .igus. Technical information Mechanical properties of the requested cable Electrical properties of the requested cable Voltage class < 30 V 300/300 V 300/500 V 450/750 V 600/1000 V or operating voltage ■ ■ ■ ■ ■ ______________________________ Cable type Data cable Twisted-pair Fibre-optic Bus specification Control cable Motor cable Servo cable or other ■ ■ ■ ■ ■ ■ ■ ■ ___________________________ Cores Quantity / Cross section ■ ___________________________ Application case (short description): ______________________________________________________________ 51127 Cologne igus® GmbH ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ Energy Chain® series ______________________________ Bending radius R ______________________________ Velocity V ______________________________ Acceleration a ______________________________ Travel distance S ______________________________ info@igus. The is why our offers get to the point quickly. Germany Special applications in the sector of flexible energy supply systems depend on special cables that function for a long time.2006 22:44 Uhr Fax Seite 258 igus® Chainflex® Customer-specific cables for Energy Chain Systems® Date: Phone: +49-22 03-96 49-0 Sender: Recipient: Fax: +49-22 03-96 49-222 +49-22 03-96 49-222 Fax Phone +49-22 03-96 49-800 Harnessing igus® GmbH Technical Marketing Energy Chain Systems ® Phone: P.O. With several brief items of information from the selection list. Planning and calculation security will save you time and money. de Item number Phone +49-22 03-96 49-800 be added to the prices.O.2006 22:44 Uhr Seite 259 Fax Fax order Fax inquiry Chainflex® Date: Phone: +49-2203-96 49-0 Fax Sender: +49-2203-96 49-222 Recipient: igus® GmbH Technical Marketing Phone: P. Some Chainflex® cables have length information printed on them in metres. Harnessing Chainflex® Cables Page_________________of________________pages We are placing our order based on the general terms and conditions of igus® GmbH.igus. .qxd 14.08.GB-Chainflex 08-06. Excessive and short deliveries of ± 10 % for cables conform with contractual agreements. Statutory VAT must Delivery deadline: Signature/stamp +49-22 03-96 49-222 Fax 51127 Cologne Price per unit
[email protected] Quantity igus® GmbH igus® order numbers www. Deliveries can be made in part-lengths. Box 90 61 23 Fax: D-51127 Köln Order No. igus® expressly points out that these specifications are not calibrated. 08. no. console: Velocity: (m/s) mm Supporting width (standard = 2 m) Acceleration: (m/s2) Distances/day: Days/year: Ø Distance: Temperature (°C): Moisture (%): Dust-dirt-chips: Special details?: Quantity Manufacturer/Art.O. overall height HF: mm no yes. overall width allowed? yes mm from centre point mm Guide exists? HF (Please check off) Installation space Installation type R requested: Max. which guide: mm Dimensions: BRi mm Dimensions: HRi mm HRi BRi S Filling of the Energy Chains® Environment Dynamics Installation location/floor.GB-Chainflex 08-06. Travel s: mm Overall width: Fixed point: Travel centre point or Max. Please call us if you have any questions. wall. Cross sections Ø Weight kg/m
[email protected] 14. Germany Please send us information on your application data to the extent possible. Box 90 61 23 Fax: 51127 Cologne.2006 22:44 Uhr Fax Seite 260 Energy Chain Systems® Date: System Planning Phone: +49-22 03-96 49-0 Fax: Recipient: igus® GmbH Technical Marketing Planning igus® System Sender: +49-22 03-96 49-222 Energy Chain Systems® Phone: P.igus.de www. If yes. you will then receive a complete analysis together with a filling proposal and offer. Within 24 hours.de Additional individual components requested: 260 mm Energy Chains® / Energy tube Energy Chains® Chainflex® special cables Energy tube Guiding troughs To be opened on both sides Strain relief To be opened in outer radius Harnessing To be opened in inner radius Assembly Other igus system guarantee requested? ® Special requests: Permissible bending radius . 2006 22:44 Uhr Seite 261 Designing .GB-Chainflex 08-06.08.qxd 14. Please discuss this subject with us.de or simply give us a telephone call. Fax form on page 257+ Internet questionnaire at www. we recommend that you use our free planning service in any case. Due to the large number of application variants. In cases of exception.2006 22:44 Uhr Designing with igus® Seite 262 Designing the Filling Cables and Hoses General rules for cables and hoses in Energy Chains® Rules for: ● Maximum cable diameter ● Separation ● Bending radius Data and energy supply in all forms – in an Energy Chain System® That is the big advantage of an igus® Energy Chain System®: You can safely accommodate many different forms of data cables and energy carriers in a system. the recommendation we have worked out for you. electrical and hydraulic systems. to decide how strictly you want to apply your rules to separating and subdividing various media. amounts of reserve space "all-round". for example.08. Energy Chains® are ideally filled separation when a lateral minimum separating distance to the next cable or wall is provided. for example. Many different separa- 257of the catalog – and receive your tion variants make it possible to adapt the finished project suggestion in a few Energy Chains® to suit the specific requirements hours! of each application. we will attempt to give you detailed recommendations. the filling can also be designed to meet more confined space requirements. and 20% for Perfectly installed cables with igus® interior hoses 20% hydraulic hoses.qxd 14. Specify your requested Hydraulic and electrical systems (in closed cables – or also only the demanded electrical section) are separated from one other in or other output data – and you will then receive this example. Depending on The maximum cable diameter is specified for each series in the relevant chapter the structure of the cables and the dynamics and the service life. Generalized rules such as "No more than 80% of the clear space of Energy Chains® is allowed to be used" no longer make sense given the complexity of present-day applications. 262 .igus. You can. extra reserve space must be provided in addition.GB-Chainflex 08-06. Maximum cable diameter The maximum cable diameter corresponds to the clear height of the selected Energy Chains®/ energy tubes minus the reserve space. you will be holding a detailed system suggestion in your hands. however. In this chapter. hydraulic to 10% for electrical round cables. Within a few hours. This Electrical cables require at least 10% minimum reserve space. comply with the minimum separating distances between bus cables and motor cables and mix any pneumatic. In addition to the quality of the cables being used. It remains up to you. the arrangement of a cable within a chain as well Complete the fax form on page as the space conditions. Electrical flat cables 10 % Pneumatics 5 -10% The igus interior separation offers a reliable Hydraulics 20 % solution for these applications. Two cables should never be allowed to lie on top of one another in unguided form or become tangled.2 x hi Phone +49-22 03-96 49-800 Expressed in rules.2006 22:44 Uhr Seite 263 Designing with igus® Designing the Filling Cables and Hoses Separation in Energy Chains® ● Cables with extremely varying diameters Designing should be installed so that they are separated from one another.5 m/s and load Electrical round cables 10 % cycles exceeding 10. be installed in order to reduce the inner height.a.2 x hi Fax diameter plus 50%. no 10% min 1 mm separation must be made between the two cables. for various cables The guidance values for these applications are: Cables Reserve space Travel velocity exceeding 0.GB-Chainflex 08-06. This is done in order to prevent d1 and d2 10% min 2 mm from becoming "mixed up". no cables are allowed to be placed on top of one another without a Reserve space capacities in % horizontal separation. This is why the clear height of a compartment with several equally thick cables lying next to one another must never amount to more than the cable d1 + d2 ≤ 1.20 % "all-round" ® 263 . The separation is provided by means of separators.08. The reason for these rules is: 10% min 1 mm 10% min 1 mm The cables must be installed and fastened so that they can move freely in longitudinal direction at any time and do not exert any tensile force in the radius on the Energy Chains®.000 p. this means: 10% min 2 mm Rule 1: 10% min 1 mm If D1 + D2 > 1.2 x chain inner height. In case of applications with high travel velocities Reserve space "all-round" for electrical round cables and many load cycles.2 x chain inner height. D1 ● Cables must never have the possibility of D2 being able to push themselves over one d1 d2 another.qxd 14. Rule 2: If d1 + d2 ≤ 1.2 x hi +49-22 03-96 49-222 D1 + D2 > 1. Media hoses 15 . a separator or a modular compartment bottom must d1 + d2 ≤ 1. Bending radius R ● The bending radius of your Energy Chains igus® Chainflex® cables also allow for minimum bending radii ® of 5 x d together with millions of strokes. Also ask us about the igus® system guarantee. we will gladly advise you with your specific application. interior separation and service life are then perfectly adapted to suit one another in the best possible way.qxd 14. 264 We will be glad to give you our recommendations for a complete Energy Chain System®.2006 22:45 Uhr Designing with igus® Seite 264 Designing the Filling Cables and Hoses Further information on the separation of cables Chain Systems® igus® Energy ● The cable weight should be distributed symmetrically across the width of the chain. it is important to make sure that they do not become "stuck together". If appropriate.08. ● The bending radius of the Energy Chains ® should be adapted to suit the recommendations of the cable manufacturer. the following applies: The faster and more frequently the Energy Chains® travel. The use of other bending radii may therefore be advisable. The igus ® product range offers up to 12 different bending radii for each chain series from stock. Please ask your cable supplier. The selection of bending radius grater than the minimum bending radius has a positive effect on the service life to be expected.igus. 51127 Cologne igus® GmbH is a factor of the "thickest" or "stiffest" cable or hose in your filling. the more important the precise assignment of the cables in the chain will be. Harnessing. they may have to be installed separately. from page 247 onwards . ● The specification of minimum bending radii in the case of cables applies to service use at normal temperatures.GB-Chainflex 08-06. Here series 50 in the info@igus. igus® Chainflex® cables of all the series can be combined with one another. Exceptions are only to be The igus® kit of Energy Chain Systems® solves all the require- variants. ● In the case of cables with different external jackets.de Storebaelt bridge project. The bending radii of all cables and hoses. (see "Hydraulic hoses") ● Generally speaking. ● The cables should always be fastened with a strain relief device at the fixed end and at +49-22 03-96 49-222 ments for interior separation known today found in the case of some hydraulic hoses with length compensation or in the case of other high-pressure hoses. Due to the large number of Fax Phone +49-22 03-96 49-800 the moving end.de www. Fax ● Uncomplicated handling during assembly. it is especially important to consider how well the transmission rates and the shielding effects are maintained after several million strokes in the minimum bending radius. modular and low-cost solution for Energy Chain Systems®. the round cable is a reliable.2006 22:45 Uhr Seite 265 Designing the Filling Electrical Round Cables Designing with igus® Electrical round cables In the case of electrical cables. Designing For your purchase.g. etc. Phone +49-22 03-96 49-800 practice-oriented experiments In the case of bus cables and fibre-optic cables.08. no detaching. readily gliding external jackets ● Large selection in order to avoid expensive production of single products Example igus® experimental laboratory: constant development and testing of Chainflex® electrical round cables +49-22 03-96 49-222 e. we recommend that you consider the following criteria: Selection criteria: ● Small minimum bending radii and mounting heights ● Service life with minimum bending radius ● Service life for your application case. short or long distance of travel or suspended installation use ● Test values for the service life based on ● Strain relief device on the connection element should be possible ● Bending-resistant shields in the case of shielded cables ● Abrasion-resistant.g. e.qxd 14. 265 . laying out.GB-Chainflex 08-06. The separation of the interior space by external jackets. Drums or rings are not allowed to be pulled off across the top.08. info@igus. however. cable. This must be checked when the upper section reaches the biggest +49-22 03-96 49-222 means of separators or by means of the igus® interior separation system is required whenever several or many cables with different diameters are being installed.2006 22:45 Uhr Designing with igus® Seite 266 Designing the Filling Electrical round cables Information on assembly and strain relief of electrical round cables Correct! 1.de Harnessing. A separating distance of 10-30 x cable diameter is recommended for most cables. We will be glad to make you an offer on our ready-made Energy Chain Systems®: "igus® 3-K triple offer: chain.GB-Chainflex 08-06. the cables must at least be fastened in strain-relieved form Cables must be able to move freely in the radius at the moving end of the Energy Chains®. The cables must be able to move freely Wrong! in the radius. igus® Chainflex® cables of all the series can be combined with one another. They do not need to be detached or laid out prior to the assembly procedure. from page 247 onwards 266 Corkscrewing: An imperfectly matched system can result in these failures. they may need to be separated. In cases of exception.qxd 14. The cables must be laid so that each individual cable can move freely in longitudinal direction.de www.igus. Chainflex ® cables. harnessing". The cables must be installed twist-free. can be strain-relieved directly at the connection element. 3. Electrical round cables must be fastened 51127 Cologne igus® GmbH in strain-relieved form on both sides. 4. 6. 2. Chainflex ® cables can be strain-relieved directly at the connection element. igus Chainflex Chain Systems® igus® Energy ® ® cables are ready to be laid immediately. it is important to make sure that they do not become "stuck together". It is important to make sure that the cables cannot wrap themselves around Wrong! one another in spiral form. In the case of cables with different Fax Phone +49-22 03-96 49-800 clear length. 5. . as confirmed by many series of tests. If appropriate. Following proper consultation.08. In practice.Air". A strain relief device on both sides is usually the case here as well. Fax together" among one another or with other Phone +49-22 03-96 49-800 because these hoses tend to become "stuck 267 .qxd 14.GB-Chainflex 08-06. The igus® product range also offers thermoplastic pneumatic hoses "Chainflex® CF. In the case of pneumatic hoses made of rubber.2006 22:45 Uhr Seite 267 Designing with igus® Design Information Pneumatic hoses Basically. however. it can be seen that pneumatic hoses are less susceptible to malfunctions. we recommend strict compliance with the "10% reserve space" rule System ® with several pneumatic hoses next to and on top of one another. Page 156 +49-22 03-96 49-222 Completely ready-made Energy Chain cables. they can also be laid to meet more confined space requirements than is provided for by the "10% reserve space all-round" rule. the same rules that apply to round Designing cables also apply to pneumatic hoses. the second and colors are printed on the basic color.de igus® GmbH 51127 Cologne For this example.12 3. brown.27 8.-/100 kg of copper. the price difference per kg of copper according to the DEL quo- actual price of the copper share in a cable.–/100 kg Cu man electrolyte copper for conducting purposes) quotation. Cable: Chainflex® CF9.0804 0.203 0.00 127. Any discounts that are granted only 268 apply to the cable prices but not to the copper surcharge. and the second color indicates the color of the Tel. The first color indicates the basic color of the core insulation. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 printed-on ring.0127 0.00 177.50 42.19 4. = Ger- DEL quotation: € 189. Copper wire dimensions according to Anglo-American AWG numbers AWG Diameter No. the copper surcharge amounts to € 101.324 0. In the end.00317 0.0507 0.0200 0. In the case of three colors.35 6.70 11.0324 0.de
[email protected] 0. the list price of each Chainflex® cable is based on a copper Here.18 however. tation then provides the copper surcharge in € per km of cable.50 53.63 1.40/km of cable.60 21.26 3.160 0.024 0.08.31 18 20 22 24 26 28 30 32 34 36 38 40 42 44 Diameter Cross section mm mm2 1. deviating from DIN: without color repetition after 44th core)* 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 white brown green yellow gray pink blue red black violet grey-pink red-blue white-green brown-green white-yellow yellow-brown 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 white-grey grey-brown white-pink pink-brown white-blue brown-blue white-red brown-red white-black brown-black grey-green yellow-grey pink-green yellow-pink green-blue yellow-blue green-red yellow-red green-black yellow-black grey-blue pink-blue grey-red pink-red grey-black pink-black blue-black red-black white-brown-black yellow-green-black grey-pink-black red-blue-black 49 50 51 52 53 54 55 56 57 58 59 60 61 white-green-black brown-green-black white-yellow-black yellow-brown-black white-grey-black grey-brown-black white-pink-black pink-brown-black white-blue-black brown-blue-black white-red-black brown-red-black black-white * Exception: 4-core cables are braided in the color sequence white.26 2.igus.511 0.00 67. Calculation of the copper surcharge The copper index specifies the weight of the copper share in a The copper surcharge is the calculation of the difference bet- cable in kg/km.00811 0.05 1. 253. mm 500 350 250 4/0 3/0 2/0 1/0 1 2 4 6 8 10 12 14 16 17.54 5.064 0.128 0.00203 .31 2.079 0.30 8.88 10.08 1.102 0. yellow.29 Cross section 2 AWG mm No. In calculatory terms.40 9.20 13.qxd 14.255 0.00487 0.15.59 2.643 0. Copper basis: € 150.25 7.2006 22:45 Uhr igus® Energy Chain Systems® Data and Schedules Seite 268 Special Cables Information Color Code + Copper Price DIN 47100 color code (however.–/100 kg Cu Copper index [kg/km] x DEL quotation [ €/100 kg] – Copper basis [ €/100 kg] = Copper surcharge [€/km] 100 260 x 189 – 150 = Copper surcharge [€/km] 100 Copper surcharge = 101.40 33.320 0.205 0.40 €/km www.405 0.051 0.03 12.127 0.96 15. green.813 0. The product from the copper index (kg/km) and ween the calculated price (copper basis) and the fluctuating. this copper share is calculated on the basis of the Copper index: 260 kg/km current daily price according to the DEL (German abbr.00 107. the following example: price to the amount of € 150. The copper surcharge is shown separately on our invoices.GB-Chainflex 08-06.37 5.20 85.823 0. For the selection of the relevant cross sections.50 18 21 2.14 2. CF6 CF7.55 0. For each user.82 0. CF310.15 1. CF5.UL CF170.06 1.25 4 5 0. the load capacity in undisturbed operation is the determining factor. overcurrent protective devices in accordance with DIN VDE 0100 Part 430 or voltage Number of cores 2 or 3 Chainflex® These values have been simplified and only apply 2 or 3 drop in accordance with DIN VDE 0100 Part 520).UL.65 0. CF10 CF98. Part 4.50 26 30 4 34 41 6 44 53 10 61 74 16 82 99 25 108 131 35 135 162 50 168 202 70 207 250 95 250 301 120 292 352 150 404 185 461 Tel. CF180.87 0.00 0.30 269 .45 0.UL.e.2006 22:45 Uhr Seite 269 Data and Schedules Special Cables Information Load-Carrying Capacity of Cables The values from the tables on the side of this page have Table 1: Cables for fixed installation in energy-conducting been taken from the standard DIN VDE 0298. The load-bearing capacity according to Table 1 on this page applies to operating-current-carrying conductors. as well as 3 loaded conductors in the case of 4-core and 5-core cables. it is possible that different load-carrying values may be permissible for the same cable in some cases. Please take this into account when planning for the use of multi-core cables in electrical installation conduits or Energy Chains®.g. CF21.17 1. CF34.65 0.35 0.00 0.D.UL CF140.04 1.08.qxd 14.g. e.50 0.UL VDE 0100 Part 410.5 2. CF8 CF130. these are 2 loaded conductors in the case of 2-core and 3-core cables. CF35.GB-Chainflex 08-06.22 1. effects of exposure to the sun).41 0. CF31. CF300.29 0.96 0.75 12 14 1 15 17 1.76 0. measures for protection in case of indirect contact in accordance with DIN PVC TPE CF2. CF99.75 0. Table 3: Conversion factors for multi-core cables with cable cross sections up to 10 mm2 Loaded cores 5 7 10 14 19 24 40 61 Conversion factor Ambient temperature °C 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 Conversion factor PVC TPE insulation insulation 1. This information is based on an ambient temperature of 30°C and a non-loaded cable.71 0.12 1. chains and tubes approximately.50 0. the use with permissible operating temperature or permissible maximum temperature on the conductor.40 0.91 0. The installation type and the conversion factors must be looked up in Table 3 according to each individual application. it is advisable to obtain and comply with the regulations that apply to each indi- Insulation material Chainflex® type vidual case of application (e.12 1. Due to the harmonization that has been apply the conversion factors according to Table 2 in case the air temperature is increased due to the heat Table 2: Conversion factors in case of varying ambient loss of the cables (please take thermal radiation into temperatures account as well. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 in this catalog.87 0.94 0.5 0. Normally.14 0. i. CF12 CF260.79 0.34 5 7 0. CF11.50 8 10 0.71 0.61 0.08 1. It is not possible to provide all the regulations or overviews Installation carried out. The possible cable installation types in Energy Chains® result in such a broad range of loading profiles that no generalized conversion factors can be mentioned for this large accumulation of cables.50 – – – – – – 1. Please Nominal cross section Load-carrying capacity in amperes Nominal cross of PVC TPE copper cable in insulation insulation mm2 0. CF27 CF30. CF9.58 0. blue.14)C yellow-black.25)+2x1.14) red/black.004. green-black.D CF111. nominal cross CF211. red-white.009 CF211. white-black (4x0.03. black-white. white-black 2x0.04 CF211. black/brown.01.02.34)+4x0.25) red/black.02 CF211. red/orange 4x0. red/orange.03. yellow. white-yellow.38)C (5x0.14)C blue-black.GB-Chainflex 08-06.006 CF211.5)C 2x0. black . yellow-white (4x(2x0.5 blue-white.5C))C 2x0.5 brown-red.5)C (6x0. blue-black 4x0.04. gray.021. gray/pink.5)C CF211.14)C+ 3x(2x0.0+(4x0. black/red.03.14)+4x0.D www.02.01.5) blue. gray/pink CF211. CF211.015. yellow/green.14)C+ 3x(2x0.25)+2x1.25)C+ 4x(2x0.34) black/brown.01. yellow-white 4x(2x0.01.04. brown-grey.5 brown-red.02.0)C 3x0.5)C (3x(2x0. red/black 4x0. gray/yellow.D CF111.14)+(4x0.14)+(2x0.14)C+ 3x(2x0.0 white.34) black/brown.016 CF211.0 white. yellow-black. blue.03.5 blue. white-yellow.02 CF211. white-yellow. red/black 2x0.25)C 3x(2x0. black/brown.001 CF211.05. red-black. white/violet. red/orange.5 white/green.25)C white/brown. violet/yellow.05.14)C+4x0. yellow. white/brown. black/gray CF111.02. white/red CF211.02.D – (2x(2x0.14)C yellow/green.14)C green/yellow. blue/pink +2x0. CF211. green/brown.04.05. blue.25) brown/green.010 Tel.5 white/green. blue/pink 2x0.5)C (4x(2x0.5 white.028.D igus® GmbH 51127 Cologne Number of cores Single core section [mm2] CF211.23+2x0. violet/yellow.14)+(2x0.14) 5x(2x0.0)C (4x(2x0. gray/pink 2x0.02 CF211.02.25 blue. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Colour code and conductor CF211.14))C 4x0. red (3x(2x0.02.C.02 – CF211.14) green/brown. pink/gray. violet 2x1.02 (3x(2x0. green-black 4x1.25)C)C 3x(2x0. brown-blue 4x(2x0. red-white.027.5))C 4x0.011. pink/gray 4x1.14 gray.02.5)C 2x0.qxd 14. brown-blue 4x(2x0.03.014 CF111. green. brown 5x(2x0.5 brown-red. red/orange (2x0. white 3x(2x0. gray/white.de chainflex@igus. brown-green.25)C (5x(2x0.14)C)C 4x(2x0. blue/violet. blue.02.14)C green/yellow.5+5x2x0.D CF111. white-yellow. blue.14 gray.0 white-green.D CF111.25)+2x0.14)+2x0. blue/red 1x2x0.14))C (4x(2x0. black/brown. white-black 4x0. CF211.018 CF211.02.002 CF211.14) green/brown. yellow/green. brown-grey.5) red with numerals 1-3 (5x2x0.5 brown-red.25)C+2x1.02.14) brown/green.05. white/violet.25+ 3x(2x0.02 (3x(2x0.006. pink (2x0.011 270 Seite 270 (3x(2x0.D CF111.5C black. blue.5)C (2x(2x0. blue/violet 4x0. black/brown.D CF111.0)C (4x(2x0.22 brown-yellow.02.5))C (4x(2x0.017 CF211.05. green-black.10. brown (5x(2x0.14)+ (4x0.15) green/yellow.14 gray.14)+ 4x0. white/red 2x(2x0. yellow/violet. red-black.02. green-red 2x0.5) black with numerals 1-3 (3x0. red/orange 4x0. green-red 2x0. gray/pink. red/black 2x1. black-white. gray/pink.05. black/red.34)+4x0. brown-blue (3x(2x0.027 Part No. black/brown.02. gray/pink.C. brown 4x(2x0. red/black 3x(2x0. white-green.5+1x2x0.019 CF211. green/yellow. white.10.02.14)+(4x0.14)C+(2x0.001.igus.04 (4x(2x0.04.04.14)C green/yellow.10.5 black (numeral printing 1-2) (4x(2x0.10. red/black (4x0.02.08.25)C white/brown. brown-green. blue/violet 4x0.5+2x0. black/orange.23 brown-yellow. brown-blue 4x(2x0. green-black.25)C brown/green.14 gray.14) brown/green. brown (3x0.38 red. gray/yellow. brown 4x(2x0. white 2x(2x0.5 blue-white.5+2x0.04.15)+2x0.14)C yellow/green. pink/blue 2x0. white-black 2x0. green/yellow.5 brown-green. white-green (3x0.25) yellow/white.25) brown/green.03.02. red/orange (4x0.5 white.04.022. red/orange (2x0.de Old Part No.23+2x0. blue/violet.25) white.02.2006 22:45 Uhr Data and Schedules Special Cables Information Color code table for CF211/CF111 igus® Energy Chain Systems® New Part No. gray/pink.D (5x0.5)C Number of cores and Single core Colour code conductor nominal cross section [mm2] CF111.01.14)C+(4x0. gray/pink.5)C CF11. gray/pink.14)C yellow-black.018.02.5)C 2x0.10.GB-Chainflex 08-06.019.03.14)C rün/yellow.5) black with numerals 1-3 (3x0.5 white.0 white.5) red with numerals 1-3 (5x2x0.14)C)C CF11. green/yellow.14)+4x0.D CF11.02.25)C (5x0.06.03.02.14)C+ 3x(2x0.02.5) blue.005. brown-blue (3x(2x0.01.05. brown CF11. blue/red.022. pink/gray. gray/pink. red/black 3x(2x0.02. green-black. blue.D CF11.02. brown. red/orange.34))C 4x0. yellow.05. black/orange.05. white/violet. gray/pink 2x0.5)C 4x(2x0.25) white. green-black.02.D (3x0. brown (3x(2x0. black/brown.05.008.D white.25) white/brown.D CF11. blue-black 4x0.D (4x(2x0.14)C)C 4x(2x0.02.02.02.25))C 3x(2x0. white/gray. white-green.14)C+ 3x(2x0. gray.14 blue.025.04.04. green-red 2x0. red/black 4x0.03.25)+2x0.5 6x0. brown 4x(2x0.02.14)C+2x0. red 4x(2x0. violet 2x0.02. pink. black/brown.0 white-green.10.14)+2x1.14) brown/green.02.14)C 3x(2x0.04.001.D CF11.04.34) black/brown.D CF11.14)C+4x0.D CF11. red/black 4x0. green/yellow.02. red-white.D – (6x0.01.007.003. yellow/violet.01.D CF11.5 (1x(3x0.D (3x(2x0.5))C 4x0.14)C+ 3x(2x0.02.D (2x(2x0.04. white. yellow CF11.2006 22:45 Uhr Seite 271 Data and Schedules Special Cables Information Color code table for CF11. violet 2x1.25)+2x0. black/gray CF11.D (4x(2x0. yellow-white (3x(2x0.D (4x(2x0.0)C 3x0.25) 2x0.14)+ 4x0.14 gray.009.04.5+2x0.02.25+ 3x(2x0. white-green (4x(2x0.10.02.14) green/yellow. gray/yellow.02.D – (3x(2x0.qxd 14.14)C green/yellow.D CF11.5C))C 2x0.25)C brown/green.004.25 blue.5+1x2x0. brown CF11.02.02. black/brown. Old Part No.23 brown-yellow. gray/pink 2x1.D 4x(2x0.0 blue.14) white/brown. green/brown.23+2x0. green/yellow.10.04.14)C yellow/green. green. green.03.03.03.14)+ (4x0. brown-blue 3x(2x0.14)+ (3x0.D CF11.0)C (4x(2x0.04. red-blue (3x(2x0.0 white. blue/pink +2x0.5C black.08. violet/yellow.5) white. green/yellow.D CF11.D CF11. blue/red (2x0.14) green/brown.D CF11.01.14)C white/brown. brown CF11.D (2x(2x0.5 brown-red.14)C blue-black.01.5)C (4x(2x0.05. red/orange (2x0. red/orange (4x0.10. pink/gray 4x1.D brown/green. white/red Tel.14))C 4x0.05.012.5 blue. pink (2x0.01.5+6x0.14 gray.01.01. white-black (4x0.0+(4x0.5)C)C (2x0. brown 4x(2x0.34)+4x0.02.D CF11.5)C 2x0.006.D (4x(2x0.14) 5x(2x0. red-black.02.5 red.02.D CF11.021. gray/pink. black/red.027.D – (5x(2x0.002. blue/violet.5 brown-red. brown-green.05.14)C+ 3x(2x0.D CF11.03.D CF11.02.010. green. black-white. yellow.04. grey-pink. gray/white.14)+(2x0.D CF11. white-yellow.5 black.011. gray/pink. yellow/green.017. gray. red/black (4x0. green-black 4x1.05.02.34 white. blue/violet.04. blue/violet blue-white.25)C+2x1.D New Part No. red (3x(2x0.D – (5x0.04.14) white/brown. blue/red 4x0. violet.14)+4x0. Number of cores Single core Colour code and conductor CF11.5)C CF11.D (3x(2x0.02.04.14)C green/yellow. white-black 2x0.02. brown-green.02.5)C CF11.0)C 3x(2x0.04.03.002.01.14) brown/green.14)C red.05.02.013. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 section [mm2] Chainflex® nominal cross 271 . blue.05.01.015.25)+2x1. gray/pink +(2x0. red/black 2x1.25) red/black.01. red-black.D CF11. brown CF11. white CF11.5 white/green. yellow-black.03.D CF11.5+5x2x0.5 brown-red.14)+ (4x0.03.C. violet/yellow. white/brown. blue. brown-grey. white 2x(2x0.02. gray/pink CF11. blue 4x(2x0.25) yellow/white.04. red/orange (2x0.25)C (3x0.02. yellow. brown-blue CF11.02. gray/pink CF11.5)C CF11. blue.14) red/black.02.25) brown/green.D CF11.D CF11.5 brown-green. gray.02. white-yellow. 34 0.5 4 6 10 Cable type CF140.25 0. 160 78 52 39 26.08. 26.75 1 1.qxd 14.75 1 1.UL. For precise of cables.34 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx. 52 39 26.5 Cable type CF7/CF7.5 2.6 16 Loop capacitance in nF/km approx.25 0.14 0.34 0. Nominal cross section 0.14 0.75 1 1.14 0.75 1 1.5 4 6 10 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx. 120 130 150 Loop inductance in µH/km approx. 770 Characteristic wave impedance at 800 Hz in Ω 255 Capacitance of one core versus all other cores in nF/km Cable type CF5.5 0.g. Nominal cross section 0. Nominal cross section 0.6 Loop capacitance in nF/km approx.D. Nominal cross section 0.25 0.5 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx. Cable type CF130. 120 125 125 125 Loop inductance in µH/km approx.6 Loop capacitance in nF/km approx. 100 120 125 125 125 Loop inductance in µH/km approx.25 0.5 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.2006 22:45 Uhr Data and Schedules Seite 272 Special Cables Information Electrotechnical data The following tables provide measured values on the electrotech- The specification of the characteristic wave impedance at high fre- nical data of the cables available at the time of the survey.75 1 1. With respect to the combination of information on the actually available cables. 670 670 670 670 670 Characteristic wave impedance at 800 Hz in Ω 375 275 225 200 150 Capacitance of one core versus all other cores in nF/km 170 180 190 190 190 0.6 16 Loop capacitance in nF/km approx.5 0. 78 52 39 26.5 2. 85 Loop inductance in µH/km approx. 670 670 670 670 670 Characteristic wave impedance at 800 Hz in Ω 375 275 225 200 150 Capacitance of one core versus all other cores in nF/km 170 180 190 190 190 272 .14 0. Nominal cross section 0. 52 39 26.5 4 6 10 2.14 0.5 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.14 0.5 4 6 10 Cable type CF180. an adaptation must be provided are absolutely required.34 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.25 0.D.25 0.6 16 Loop capacitance in nF/km approx.5 Cable type CF170. 78 52 39 26.5 0.5 2.6 Loop capacitance in nF/km approx.75 1 1. Nominal cross section 0. individual measurements various cables types and lengths. 670 670 670 670 670 Characteristic wave impedance at 800 Hz in Ω 550 350 275 225 175 Capacitance of one core versus all other cores in nF/km 165 190 200 220 250 0. in bus systems.14 0. 52 39 26.5 4 6 10 Cable type CF6. Nominal cross section 0.75 1 1. 670 670 670 Characteristic wave impedance at 800 Hz in Ω 275 225 175 Capacitance of one core versus all other cores in nF/km 200 220 250 0. via a matching resistor. 120 125 125 125 Loop inductance in µH/km approx.34 0.GB-Chainflex 08-06.25 0.5 4 6 10 2.5 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx. 100 115 120 130 150 Loop inductance in µH/km approx.6 16 Loop capacitance in nF/km approx.5 4 6 10 2. e.34 0. The quencies in Ω is an important quantity for a reflection-free matching values are understood as being approximate values. 670 670 670 670 Characteristic wave impedance at 800 Hz in Ω 275 225 200 150 Capacitance of one core versus all other cores in nF/km 180 190 190 190 0. 100 120 125 125 125 Loop inductance in µH/km approx.5 2.UL.34 0. 670 670 670 670 Characteristic wave impedance at 800 Hz in Ω 275 225 200 150 Capacitance of one core versus all other cores in nF/km 180 190 190 190 0.5 0. 6 Cable type CF2.2006 22:45 Uhr Seite 273 Data and Schedules Special Cables Information Electrotechnical data Cable type CF8. 670 670 670 670 670 670 Characteristic wave impedance at 800 Hz in Ω 750 550 350 275 225 175 Capacitance of one core versus all other cores in nF/km 145 165 185 195 210 250 Cable type CF9.34 0. 160 52 Loop capacitance in nF/km approx.5 4 6 10 1 1. Nominal cross section Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.75 1 1.5 4 6 10 2. Nominal cross section 0.5 4 6 10 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.5 4 6 10 0. 600 530 Characteristic wave impedance at 800 Hz in Ω 530 330 Capacitance of one core versus all other cores in nF/km 80 65 Cable type CF11/CF11.34 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.25 0.5 0.25 0.75 1 1. Nominal cross section 0.GB-Chainflex 08-06.34 0.14 0. 160 79 Loop capacitance in nF/km approx.5 0. 110 143 Loop inductance in µH/km approx.LC.75 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.6 Loop capacitance in nF/km approx.25 0. 35 Loop inductance in µH/km approx.5 2.34 0.75 1 1. 625 670 Characteristic wave impedance at 800 Hz in Ω 480 275 Characteristic wave impedance at high frequencies in Ω Cable type CF11.75 1 1.5 0. Nominal cross section 0. Characteristic wave impedance at 800 Hz in Ω Capacitance of one core versus all other cores in nF/km Cable type CF211.qxd 14.5 2.14 0.5 2.5 2. Nominal cross section 0. 100 110 110 120 Loop inductance in µH/km approx.25 0.34 0.25 0.14 0. 90 100 Loop inductance in µH/km approx.75 1 1. 670 670 670 670 Characteristic wave impedance at 800 Hz in Ω 350 275 225 175 Capacitance of one core versus all other cores in nF/km 190 200 220 250 0.14 0.LC/CF11.25 0. Nominal cross section 0.14 0.5 4 6 10 Loop resistance in Ω/km approx.5 4 6 10 Conductor loop consisting of two adjacent cores Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.5 2. 115 120 130 150 Loop inductance in µH/km approx.34 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.5 0.5 4 6 10 0.5 2. 160 78 52 39 Loop capacitance in nF/km approx. 90 100 110 120 130 150 Loop inductance in µH/km approx.5 0.5 0. 280 160 Loop capacitance in nF/km approx.5 0. Nominal cross section 0.08.5 26.75 1 1.5 4 6 10 2.D. Loop inductance in µH/km approx. 630 630 Characteristic wave impedance at 800 Hz in Ω 750 525 Capacitance of one core versus all other cores in nF/km 140 160 Cable type CF240.5 0.14 0.14 0.14 0. 680 Characteristic wave impedance at 800 Hz in Ω 650 Characteristic wave impedance at high frequencies in Ω 120 273 .6 16 Loop capacitance in nF/km approx. 130 120 Loop inductance in µH/km approx.25 0. 78 52 39 26. 78 Loop capacitance in nF/km approx.34 0.5 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx. 620 620 620 620 Characteristic wave impedance at 800 Hz in Ω 300 250 200 150 Capacitance of one core versus all other cores in nF/km 170 170 170 190 Cable type CF10.75 1 1.D. Loop capacitance in nF/km approx. 52 39 26. Nominal cross section 0.34 0.25 0. 83 0.5 4 6 10 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.05 Loop capacitance in nF/km approx. 28 250 Loop capacitance in nF/km approx. Loop inductance in µH/km approx. 760 550 Characteristic wave impedance at 800 Hz in Ω 196 135 Capacitance of one core versus all other cores in nF/km 352 440 1 1.83 0.3 0.75 1 1.5 4 6 10 1 1.14 0.5 0.6 0.5 4 6 10 16 25 35 50 21 14.25 0.3 0.6 2. Nominal cross section Seite 274 Special Cables Information Electrotechnical data 0. 878 680 Characteristic wave impedance at 800 Hz in Ω 878 395 0.25 0. 43 140 Loop inductance in µH/km approx.5 2.5 5.6 2.5 2. Signal pair Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.08. Nominal cross section 0.qxd 14. 162 Loop capacitance in nF/km approx.34 102 130 35 0.75 1 1. 180 200 370 Loop inductance in µH/km approx.75 1 54 41 1. Characteristic wave impedance at 800 Hz in Ω 108 Characteristic wave impedance at 100 MHz 100 Cable type CF260. Loop capacitance in nF/km approx.14 0. 178 Loop capacitance in nF/km approx.6 16 25 35 Characteristic wave impedance at high frequencies in Ω Cable type CF14 CAT5. 28 250 Loop capacitance in nF/km approx.GB-Chainflex 08-06.25 0. 54 Loop inductance in µH/km approx. 620 520 Characteristic wave impedance at 800 Hz in Ω 420 280 Characteristic wave impedance at high frequencies in Ω 60 50 Cable type CF13.5 1. 700 700 700 Characteristic wave impedance at 800 Hz in Ω 130 90 80 Capacitance of one core versus all other cores in nF/km 290 290 260 6 10 Single impedance in Ω/km app.5 5.5 4 6 10 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.5 2.5 2.75 Conductor loop consisting of two adjacent cores Single impedance in Ω/km app.34 0.5 0.5 21 14. Energy conductor 0. Nominal cross section 0.5 3.05 1.75 1 1.5 Cable type CF21. Loop inductance in µH/km approx. Cable type CF21. 170 170 150 Loop inductance in µH/km approx.75 1 1.UL.5 4 6 10 16 25 35 50 8.5 8. 760 550 Characteristic wave impedance at 800 Hz in Ω 196 135 Capacitance of one core versus all other cores in nF/km 352 440 274 2.14 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx. Characteristic wave impedance at 800 Hz in Ω Capacitance of one core versus all other cores in nF/km Cable type CF260. 160 78 31 Loop capacitance in nF/km approx.2006 22:45 Uhr Data and Schedules Cable type CF12. Loop inductance in µH/km approx.5 4 6 10 16 25 35 50 54 41 2.5 2. Signal pair 0.75 Conductor loop consisting of two adjacent cores 3.5 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.34 0.UL.5 4 50 . Energy conductor 0.5 0. 700 700 700 700 700 700 Characteristic wave impedance at 800 Hz in Ω 110 90 80 70 70 70 Capacitance of one core versus all other cores in nF/km 270 280 240 280 270 260 450 35 50 70 95 120 150 185 240 0.61 Conductor loop consisting of two adjacent cores 4.5 8. Cable type CF310.83 0.161 0. Nominal cross section Resistance in Ω/km approx.5 2.554 0.780 10 16 25 1.21 0.129 0.0801 70 95 120 150 185 240 0.5 4 6 10 16 25 35 50 21 14.5 4 6 10 16 25 35 50 4 6 10 16 25 35 50 70 0.91 1.78 Loop capacitance in nF/km approx.3 1.08.78 0.28 Single impedance in Ω/km app.272 0.53 Loop capacitance in nF/km approx.5 2. Cable type CF35.5 3.780 0. Energy conductor 0.37 Conductor loop consisting of two adjacent cores Single impedance in Ω/km app.qxd 14. 170 170 140 170 160 155 Loop inductance in µH/km approx.5 13. Cable type CF34. 700 700 700 700 700 700 Characteristic wave impedance at 800 Hz in Ω 110 90 80 70 70 70 Capacitance of one core versus all other cores in nF/km 270 280 240 280 270 260 450 4 6 10 16 25 35 50 0. 100 95 105 80 80 Loop inductance in µH/km approx.5 7.5 13.2006 22:45 Uhr Seite 275 Data and Schedules Special Cables Information Electrotechnical data Cable type CF27.5 7.53 0.91 1. Signal pair 0. Nominal cross section 1 1. 700 700 700 700 700 Characteristic wave impedance at 800 Hz in Ω 140 120 100 100 100 Capacitance of one core versus all other cores in nF/km 150 150 160 120 120 4 6 10 16 25 35 50 70 0.UL. 170 170 140 170 160 155 Loop inductance in µH/km approx.53 0.53 Loop capacitance in nF/km approx.75 1 54 41 1.3 1.5 2.37 Single impedance in Ω/km app.910 1.210 0.161 0.05 1.3 0.910 1.8 3. Nominal cross section 1 1. 100 95 105 80 80 Loop inductance in µH/km approx.6 2.5 2. Cable type CF31. 760 550 Characteristic wave impedance at 800 Hz in Ω 196 135 Capacitance of one core versus all other cores in nF/km 352 440 1. Cable type CF300.2060 0.37 0.106 0. 700 700 700 700 700 Characteristic wave impedance at 800 Hz in Ω 140 120 100 100 100 Capacitance of one core versus all other cores in nF/km 150 150 160 120 120 4 6 10 16 25 35 50 0.61 Cable type CF30.554 0. Nominal cross section 1 Conductor loop consisting of two adjacent cores 4.GB-Chainflex 08-06.3 1.2060 0. 10 16 25 1. Loop inductance in µH/km approx. 840 Characteristic wave impedance at 800 Hz in Ω 190 320 Capacitance of one core versus all other cores in nF/km Cable type CF27.21 0.91 1.5 13. Nominal cross section 1 1.272 0.5 Conductor loop consisting of two adjacent cores Loop resistance in Ω/km approx.386 35 50 0.8 3.61 70 Conductor loop consisting of two adjacent cores 4.5 7.5 7.210 0.5 13. Loop capacitance in nF/km approx.3 1.37 Single impedance in Ω/km app.8 3.5 2.106 0. 28 250 Loop capacitance in nF/km approx.386 700 275 .8 3.91 1.6 2.129 0.61 700 70 Conductor loop consisting of two adjacent cores 4.78 Loop capacitance in nF/km approx.21 0.75 1 1.21 0.5 5. Loop inductance in µH/km approx.0801 Single impedance in Ω/km app.UL. Nominal cross section Resistance in Ω/km approx.78 0. UL. concentrated Sulfuric acid (10%) Nitric acid. acid Sodium bisulfate (10%) Aqueous solutions. concentrated Hydrochloric acid (10%) Sulfuric acid. CFKoax1.D. CF240. neutral Water + Common salt (10%) + Glauber's salt (10%) + Aqueous solutions. CF98. concentrated Ammonia (10%) Organic chemicals / organic acids Acetic acid. CF10. CFPE. CF27 CF35.UL CF130. alkaline Soda (10%) Aqueous solutions. short-term exposure permissible – unstable.UL CF21.UL. CF310.GB-Chainflex 08-06. oxidizing Hydrogen peroxide (10%) + Potassium permanganate (2%) + Inorganic acids Hydrochloric acid.08. CF2 CF9. concentrated Soda lye (10%) Potassium lye. CF30. concentrated (glacial acetic aci Acetic acid (10% in H20) Tartaric acid (10% in H20) Citric acid (10% in H20) Ketones Acetones Methyl ethyl ketone (MEK) Alcohols Ethyl alcohol (spirit) Isopropyl alcohol Diethylene glycol Aromatic compounds Toluol Xylol Fuels Gasoline Diesel fuel Synthetic oils / lubricating oil ASTM oil #2 Hydraulic oil Mineral oil base Glycol base Synthetic ester base Vegetable oils Rapeseed oil Olive oil Soya bean oil Cold cleaning agent Cold cleaning agent Seite 276 Special Cables Information Chemical resistance CF170. CF211 + + + + + + + + + O + O + O + O + + + + + + + – O – O – O – O – O – O – O – O – – – + – + – O – O – O O + – O – O O + – O – O O + O + O + + + – O O O – + + + – O + + O + + + – – – – – – O O – – O O O O O O + + + + – – – – O O – – – – O O + + + + O + + + – O – O O O + + + + + + O O O + + + + + + + + + – O + O + no or minimum negative influence O medium reciprocal effect. CF6. CF13 CF12. CFBUS CF7. CF8. CF14. material partly destroyed 276 All information applies to room temperature . concentrated Potassium lye (10%) Ammonia.UL. concentrated Nitric acid (10%) Inorganic caustic solutions Soda lye.2006 22:45 Uhr Data and Schedules Cable type Inorganic chemicals Aqueous solutions. CF34 CF260.qxd 14. CF31 CF5. CF300. CF140. CF11. CF180. igus.de
[email protected] GB-Chainflex 08-06. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 Chainflex® 14.2006 22:45 Uhr www.qxd Seite 277 Fax 277 .igus® GmbH 51127 Cologne Tel.08. Any liability for invisible faults is excluded. especially with respect to providing sufficient information at the time of notification regarding the location of the drums. KTG will Tel. The drums remain the property of KTG until the entire selling price has been paid. www. subject to the condition that these are returned to KTG within an appropriate time. (2) The Purchaser must report all drums which have become free continuously and immediately in writing or by telephone to KTG in order to initiate return transport. c) The charge will be billed in each case after return of the drums or notification that they are free. insofar as they were not purchased in accordance with § 3. § 5 Warranty and Liability of KTG (1) The warranty of KTG for the condition and usability of the drums delivered is restricted to the technical details listed overleaf incl. (2) b.2006 22:45 Uhr Data and Schedules Seite 278 Conditions for the use of cable and rope drums igus® Energy Chain Systems® (Status 03/2003 .. (3) Changes and additions to this contract must be made in writing. will be charged instead of the rental. § 2 Entry into the contract A contractual relationship with the following conditions is created between Kabeltrommel GmbH & Co. § 3 Rental (1) For the renting of type <07 drums KTG will charge no rental. which will be arranged by KTG within an appropriate period.The purchaser must enable the return transport to be carried out in a reasonable manner by the haulage company specified by KTG. § 8 Legal venue .in addition to reminder costs arising . but at the latest on expiry of the rental period of 12 months. the full selling price. Return transport will normally be carried out via KTG within 5 working days igus® GmbH 51127 Cologne of receipt of notification.de (4) All costs incurred because of failure to undertake the return transport in accordance with instructions will be borne by the Purcha- 278 ser. Liability for wilful actions is unaffected. If the drums are not returned within the 6 months or notified as being free to KTG in writing or by telephone. KTG is prepared to take back drums which are returned after the above-mentioned time but within a period of three years. . If the purchaser is responsible for any cancellation or delay of the return transport subsequent to notification. the Purchaser/party giving notification that the drums are free will be responsible for loading or loading costs at the place of despatch. In the event of late payment we shall charge .kabeltrommel.igus.interest of at least 5 % above the base lending rate of the European Central Bank or higher costs incurred by us owing to interim financing of the amount owed.excluded. If said drums are taken abroad.for whatever legal reason . the respective selling price will be charged. From the 7th month this will amount to 15% of the selling price of the drums for each commenced month. Kommanditgesellschaft. KTG bears no responsibility for maintenance or repair whatsoever for drums which have been delivered. to KTG within a period of 12 months. either in writing or by telephone. excluding any form of warranty.www. KTG will charge a drum rental.is limited to the relevant indemnity given by KTG‘s liability insurance which provides normal cover consisting of appropriate sums insured for personal injury and damage to property. Insofar as such drums are in a due and proper condition. he is liable for compensation of the interest due on the rental until the actual time of return.GB-Chainflex 08-06. the maximum loading capacity at the time of delivery to the purchaser. § 4 Bearing of risk and liability by the Purchaser The Purchaser bears the risk and is liable for all damage to drums from the time the contract commences up to takeover of the drums by KTG in accordance with § 6.de) § 1 Subject matter of the contract The drums referred to in this contract are standard cable and rope drums from size 04 up to and including size 28. §3 section 2b applies accordingly. Support materials and drum lagging are not covered by this contract. § 6 Return transport of drums (1) The purchaser must continuously and immediately report all drums which have become free either in writing. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 refund 25% of the selling price. After this period has expired the purchaser is requested by KTG to complain about any non-collection. Cologne (hereinafter referred to as KTG) and the purchasers of cables or lines (hereinafter referred to as Purchaser) on the purchase from a cable manufacturer or wholesaler of cables or lines on KTG-marked drums at the time of arrival of the drums at the Purchaser or at the receiving point designated by the Purchaser. (2) The following conditions apply to drums from size 07 up to and including size 28: a) For a period of 6 months from the date on the delivery note of the respective supplier no rental will be charged.08.de chainflex@igus. b) For drums which are not returned or notified as being free. Invoicing will take place exclusively on a Euro basis. Value-added tax will be charged at the statutory rate at the time of invoicing. Extended liability is .as far as legally permissible .Miscellaneous (1) The legal venue for any and all disputes arising out of this contractual relationship is Cologne. (3) KTG will bear the freight costs for the return transport.qxd 14. Such taking of the drums abroad is to be notified to KTG. (2) KTG will also be entitled to take legal action at the domicile of the respective Purchaser. (2) The liability of KTG . (5) If the Purchaser has taken drums abroad the Purchaser will arrange return transport at Purchaser's expense. by telephone or internet to KTG in order to initiate return transport. § 7 Payments KTG invoices will be paid at the latest 14 days after receipt without deduction. however. this also applies to any change to this clause. vde.ul-europe. For further information: www. Statutory VAT must be added to the prices. Some Chainflex® cables have length information printed on them in metres. +49-22 03-96 49-800 Fax +49-22 03-96 49-222 For further information: www.2006 22:45 Uhr Seite 279 Special Cables Information Approbation and Approvals Data and Schedules igus® Chainflex® cables for DESINA DESINA: DEcentral and Standardised INstAllation technique is a recommendation of the Verein Deutscher Werkzeugmaschinenfabriken (VDW = Association of German machine tool industry) for the purpose of standardising components.qxd 14. User information Since our products are constantly being developed further in the interest of our customers.com Underwriters Laboratories Inc.csa. The General Conditions of Sale and Delivery of igus® GmbH can be found online under www.ul-europe. Excessive and short deliveries of ± 10 % for cables conform with contractual agreements. Deliveries can be made in part-lengths.de Communauté Européenne igus® GmbH 51127 Cologne Commission Électrotechnique Internationale 279 .GB-Chainflex 08-06.de chainflex@igus. we reserve the right to make technical alterations at any time. Subject to printing errors.com Canadian Standards Association For further information: www.08.de Verband Deutscher Elektrotechniker Chainflex® DESINA describes an extensive whole concept for standardisation and decentralisation of the fluid technical and electrical installation of machines and plants. Underwriters Laboratories Inc.desina.igus. all previous publications lose their validity.igus. For further information: www. With the issue of this catalog. www.ca Tel. For further information: www.com The General Conditions of Sale of igus® GmbH shall apply. igus® expressly points out that these specifications are not calibrated.de. interfaces and connecting systems. cross-sections. shields.1 xiglidur 4. Chainflex®-cables and Energy Chains® Please call your local distributor for more informations about the igus® products. fax or e-mail .1 Energy Chain Systems® Bearings Polymer Electronic Catalog on CD ROM Electronic Catalog on CD ROM igus & ® Chainflex® cable library for eplan ● The article data of all Chainflex cables are now downloadable in EPLAN standard! Completely created cable type file.08.2006 11:21 Uhr xigus 6. log in and you can then track your job status via webcam.de 280 Track your order in real time with igus® i-net. Simply apply for your password.igus. ● Webcams ● More precise order data including an overview of target-actual deadlines ● Selection whether you prefer order confirmation or invoice by letter.qxd Seite 280 ® +49-22 03-96 49-222 Chain Systems® More igus products Catalog Catalog Catalog News 2006 Energy Chain Systems® Polymer Bearings Bearing Cable Chain News & Line Extensions The complete program of Energy Chains® Maintenance free polymer bearings New: The complete igus® product-range in one catalog Polymer Bearings.GB-Chainflex 08-06. including information on color codes.igus. You can also use the igus® i-net carrier tracking system to track your ordered merchandise from the igus® shipping process right up to your front door. Cable article file in EPLAN format for piece lists or order lists Fully compatible with EPLAN 5 ® ● ● ● info@igus. Fax 51127 Cologne igus® GmbH Phone +49-22 03-96 49-800 igus® Energy More igus® products 15.de www.de i-net customer information system available at www. etc. qxd 281 .igus. all features and data Your questions answered by our online Energy Chain® experts Polymer Plain Bearings iglidur® plain bearings.igus.de Energy Chain Systems® info@igus. N and R.chainflex.de Special information of Chainflex® can be found on the Internet at www.de GB-Chainflex 08-06. 31 materials. all features and applications Everything about self-adjusting and maintenance-free igubal® plain bearings DryLin® W.de More igus® products Phone +49-22 03-96 49-800 ® igus® GmbH 15.08.igus.000 products.Seite 281 Free download of 3D product drawings from the Internet More than 20 CAD formats and almost all product drawings available: effective design aid More than 70.de igus at www. The entire program of linear plain bearings Polysorb®: Plastic disc springs Huge product selection with DXF database More than 20 CAD formats and almos all product drawings available: effective design aid Chainflex® +49-22 03-96 49-222 Fast selection of all products and all important information Fax All products can be ordered online by clicking on Catalogs Online 51127 Cologne The entire igus® product range as well as service and latest news can be found on the Internet at www.2006 10:14 Uhr www. T. 18 CF5.08 CF2.06 CF9.05.25.07.01.02 CF9.05 CF2.10.10.24 CF6.18 CF5.07 CF8.08 CF9.05.07.07.10.07.25 CF7.02 CF5.07.30 CF5.04 CF9.03 CF9.42 CF5.04 CF9.12 CF2.04 CF6.12 CF5.03.12 CF7.10.03.05 CF7.24 CF6.04 CF7.GB-Chainflex 08-06.15.25 CF9.07 CF5.12.07.05.15.02.18 CF2.03 CF7.24 CF2.10.07 CF9.25.15.07.10.04 CF7.18 CF7.03 CF6.05 CF9.07.03 CF5.25.10.03 CF7.10.05.05 Page 46 46 46 46 46 46 46 46 46 Control Cable Chainflex® CF6 CF6.D CF7.10.03.15.05.15.02.10.05.de
[email protected] CF9.D CF7.INI CF9.05.15.25.05 CF6.05.03 CF5.18 CF6.15.07.25 CF7.05.07 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 Control Cable Chainflex® CF7.25 CF5.03 CF2.D Page 60 60 60 60 60 Control Cable Chainflex® CF8 CF8.05.03 CF8.05 CF5.15.24 CF8.2006 22:45 Uhr Content Seite 282 Table of contents according to part number igus® Part No.10.24 CF2.10.25 CF7.12 CF6.16.07.05 CF9.08.15.07.05.15.01.05.15.10.12 CF2.02.05.10.24 CF6.02 CF9.07.15.07 CF6.de Control Cable Chainflex® CF5 282 CF5.15.07.07 CF2.12 CF9.04 CF5.15.12 CF6.01.05 CF8.10.07.12 CF6.05.05.08 CF2.07.25 CF9.24 CF2.04 CF5.20 CF9.10.07.12 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 igus® GmbH 51127 Cologne www.05.12 CF9.24 CF2.25 CF5.04 CF7.D CF7.07 CF2.05.15.05.04 CF9.24 CF8.09 CF8.03.15.02.04 CF2.03.igus.15.05.D CF7. CF5.18 CF7.15.18 CF2.15.15.05 CF6.qxd 14.07.25.10.07 CF6.07.INI CF9.10.24 CF6.05 CF8.25 CF5.15.09 CF6.48 CF2.15.07 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 .10.05 CF6.12 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 igus® Part No.01.03.05.07.12 CF8.10.18 CF5.15.05.02.07 CF5.05 CF5.07 CF6.04 CF6.05.01.12 CF8.03 CF2.10.12 CF9.05.04 CF9.18 CF9.07 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 Control Cable Chainflex® CF9 CF9.04 CF7.07 CF5.07.15.25.03 CF9.02.07.25.25.04 CF2.03.12 CF7.05 CF9.15 CF5.25.07 CF8.15.03 CF8.15.04 CF2.05.10.07.05.12 CF9.18 CF6.18 CF5.10.07 CF8.07 CF5.07.15.07.07.15.12.12 CF2.07 CF7.15.18 CF8.07.25.18 CF9.24 CF2.15.15.09 CF2.04 CF5.07.05.05.02.D 60 igus® Part No.04 CF7.01.07 CF5.10.05 CF6.03 CF2.05.INI CF9.18.10.05 CF2.25 CF9.05.07 CF9.02.10.18 CF2.15.05.07.05.03 CF5.05.12 CF8.18 CF6.03.12 CF8.02.07 CF6.05.05 CF5.25 CF9.05.10.05.10.15.36 CF5.05 CF9.03 CF5.07 CF7.02.07 CF2.04.05.07 CF9.03.05 CF5.15.D CF7.03 CF6.18 CF5.12 CF2.25.03 CF8.07.01.12 CF6.07.10.05 CF2.60.10.25.07.07.15.02.06 CF9.07.18 CF8.25 CF5.05.10.12 CF5.24 CF8.03.05 CF9.18 CF9.10.18 CF5.07.15.36 CF5.03.07.04 CF5.03.10.36 CF5.INI CF9.18 CF6.02.05.07.12 CF5.25 CF5.05.36 CF2.04 CF6.10.25.12 CF7.05 CF5.03 CF6.07.07.05 CF6.25 CF6.05 CF8.07 CF2.10.04 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 Control Cable Chainflex® CF7 CF7. Page Chain Systems® +49-22 03-96 49-222 Fax Phone +49-22 03-96 49-800 igus® Energy Control Cable Chainflex® CF2 CF2.02.04 CF2.15.08 CF9.25 CF5.07 CF7.15.10.36 CF9.15.04 CF8.12 CF7.07.36 CF7.12 CF9.10.02.07.48 CF2.04 CF6. CF7. PBA.02.02 CF10.01.100.01.02.25.005.D CF27.40.15.07.02.PBA.02.05.D CF27.04 CF31.01.01.07.03.D CF27.40.500.60.UL CF21.02.03.05.40.10.02.05 CF10.UL CF21.05.15.D CF27.04.01.04 CF10.10.02.02.05 CF31.02.04 CF30.CAT5 CF14.UL CF21.160.UL CF21.02.LC.LC CF11.D CF27.04 CF30.02.02.D CF27.02.04.02.01.04.D CF11.2006 22:45 Uhr Phone +49-22 03-96 49-800 GB-Chainflex 08-06.10.02.UL CF21.10.15.D Page 140 140 140 140 140 140 140
[email protected] 88 88 88 88 88 88 88 88 88 88 Bus Cable Chainflex® CF14.02.02. Chainflex® Content Table of contents according to part number Fax 14.05 CF30.02.02.UL CF21.02.01.04.100.02.05.05.02.15.02.02.02.01.D CF27.15.02 CF12.04 CF30.UL CF21.02.03.LC 96 96 96 96 96 Bus Cable Chainflex® CF11.02.02 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 CF21.01.60.LC.UL CF21.LC.01.04.15.15.02 CF11.02.15.D CF27.350.05.02.02.40.D CF27.D CF11.03.UL CF21.15.07.02.02 CF12.LC.10.UL CF21.12 CF10.10.02 CF11.100.D CF11.006.04.04 CF30.02.60.01.02.15.02 CF11.160.02.07 CF10.04 CF30.UL CF21.02.15.025.06.02.04 CF9.009.25.12 CF10.04.15.04.D CF11.UL CF21.01.15.02.60.05.02.60.022.D CF27.05.D CF11.07.02.25.02.02 CF11.007.02.05 CF31.02 CF11.12 CF10.15.Seite 283 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 Data Cable Chainflex® CF11 CF11.18 CF10.04 CF9.01.15.10.350.04 CF10.D 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 +49-22 03-96 49-222 CF10.60.12 CF10.07.02.02.LC.02.25 CF9.40.15.021.D CF27.02.017.04 CF10.15.02.25.05 CF10.160.D CF27.02.07.10.160.05.15.05 CF30.15.CAT5 100 100 100 Servo Cable Chainflex® CF21.05.15.03.12 CF10.25.15.02.160.10.15.05.UL CF21.02.04.25.UL CF21.10.01.05.02.02.02.15.15.UL CF27.UL 126 126 126 126 126 126 126 126 126 Bus Cable Chainflex® CF11.10.02.02 CF12.D CF11.15.25.05.igus.UL CF21.02.08.10.05.02.D CF11.100.01.10.15.05.24 CF10.15.04.07.D CF27.D CF11.02.02.D CF11.D CF27.350.02.15.15.350.02 CF11.04.40.CAT5 CF14.08.UL CF21.07 CF10.10.04 CF31.01.04.250.15.D CF27.10.02.40.40.PBA.D CF27.UL CF21.02. Motor Cable Chainflex® CF30 CF30.18 CF10.02.04 138 138 138 138 138 138 138 138 138 138 138 138 138 138 51127 Cologne Control Cable Chainflex® CF10 CF11.D CF27.02.25.05.160.02.01.02.350.60.05 CF10.05.de 68 68 68 68 68 68 68 68 68 68 igus® Part No.01.02 CF11.UL CF21.02.10.04 CF30.008.25.04 CF10.UL CF21.10.D CF11.D CF27.06.350.018.15.D CF11.02.04.02.02.15.10.D CF11.16 CF9.05.02 CF12.10.01.01.02 CF12.02.02.03.02.15.D CF27.05.250.02.15.02.05.02.UL CF21.D CF11.04 CF10.04 CF10.12 CF10.25.01.10.03.05.08 CF10.D CF11.04 CF9.60.02.D Page 110 110 110 110 CF14.03.02 CF11.10.60.02.18 CF9.03.40.019.07.15.02 CF12.D CF27.07.40.D CF27.04.05.011.07.D CF11.D CF11.15.01.02.15.05.18 CF10.15.02 CF11.04 CF30.01.25.05.06.D CF27.07.12 CF9. igus® GmbH CF9.02.60.D CF11.05.02.15.01.40.04 CF31.25.D CF27.PBA.07.004.02.02.02 CF11.18.08.07.UL CF21.LC.250.02 CF11.027.02 CF12.07 CF10.02.20 CF10.02.D CF27.10.160.60.02.de igus® Part No.100.25.D CF27.15.25 CF10.02.10.qxd Motor Cable Chainflex® CF31 CF31.12 CF10.250.CAT5 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 Measuring Cable Chainflex® CF11.01.D CF11.013.001.02.02.05 CF30.25.02 CF11.160.500.25.15.01.07.D CF27.01.15.IB-S CF11.003.D CF11.01.D CF27.LC CF11.05 283 .14.18 CF10.04 Page www.04.10.40.002.02 CF11.D CF11.100.24 CF10.09.01.D CF27.60.02.05.04 CF30.D CF11.02.02.D CF27.04 CF10.D CF11.60.04 CF9.02.05 CF9.02 CF11.100.01.05 CF30.02.015.UL CF21.01.06.02 CF11.10.02.02.02.02.40.10.D 98 98 98 98 98 Data Cable Chainflex® CF12 CF12.UL 126 126 126 126 126 126 126 126 126 126 126 126 126 126 126 126 Servo Cable Chainflex® CF27.02.D CF27.160.100.07.010.02.08.D CF11.25.10.02.02.07.15.02.05.05 CF30.01.02.01.D CF11.40.02 CF12.25.UL CF21.UL CF21.10.02 CF12.01.01.02.04.D CF27.25.LC CF11.05 igus® Part No.IB-S CF11.07 CF10.02.03 CF10.01.01.04.15.02.25.25.100.05.012.D CF27.D CF11.02.03.250.02.15.04 CF31.15. 100.UL CF130.03.D CF170.60.D CF170.UL CF130.18 CF180.60.25.25.D CF170.15.05.12.PE 142 142 142 142 142 142 142 142 142 142 142 142 MotorMotor Cableleitung Chainflex® CF35 CF35.12.07 CF180.15.07.02.04 CF31.D CF170.05 CF31.02.04.15.02 CF211.60.15.07.D CF170.UL CF130.02.04 CF31.15.04.03.15.07.07.04 CF34.03.027.UL CF130.15.UL CF130.15.08 CF99.UL CF130.03.03.05.03 CF98.07.05.03.04 CF35.08 78 78 78 78 78 78 78 78 78 78 78 78 78 Measuring Cable Chainflex® CF111.UL CF130.160.08 CF99.05 CF180.15.de Control Cable Chainflex® CF99 284 CF99.05 CF34.INI CF98.02.D CF170.04 CF35.12 CF180.07.04 CF34.10.D CF170.04.05.021.D CF170.D CF170.10.03.UL CF130.07.10.UL CF140.UL CF140.UL CF140. igus® GmbH Seite 284 Page CF31.15.07.UL CF140.D CF111.04 CF35.18.UL CF130.02.25.100.100.05.D CF170.05.15.D CF170.10.07.07 CF180.07.07.160.D CF170.40.UL CF130.03.UL CF130.02 CF211.D CF111.15.07 CF180.12 CF180.25.03.10.25.07.UL CF140.UL CF130.05.12.O.05.10.06.2006 22:45 Uhr Content Table of contents according to part number Chain Systems® +49-22 03-96 49-222 Fax 51127 Cologne Phone +49-22 03-96 49-800 igus® Energy igus® Part No.02.qxd 14.36.UL CF130.03.15.UL CF140.006.04.15.25.04 CF31.100.18.12.05 CF180.05.04.UL CF140.UL CF130.01.15.01.10.18 CF180.D 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 Control Cable Chainflex® CF180 CF180.01.02.07.04.25.04.03.02.12.05.07.UL CF130.03.07 CF98.10.100.07.18.05.04 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76
[email protected] CF180.UL 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 Control Cable Chainflex® CF140.15.04 CF35.07.03.UL CF130.15.03.04 CF35.60.100.04 CF34.D CF170.05.10.350.UL CF130.04.02.01.07 CF99.UL CF130.05.12.UL CF140.04.60.04 CF98.10.UL CF140.UL CF140.07.04 CF34.UL CF130.03 CF98.02.07.07.01.25.15.UL CF140.12.25.18.UL CF130.08 CF98.250.40.D CF170.02.01.D CF170.03.25.03 CF180.001.05.028.03 CF180.18.004.UL CF130.04 CF34.10.07 CF98.10.07 CF99.02.05.10.10.25.02.07.04 CF34.UL CF130.igus.03.04 144 144 144 144 144 144 144 Control Cable Chainflex® CF98 CF98.de www.04.07.15.04 CF31.D CF111.40.05 CF34.15.03.10.25.D CF170.UL CF140.12.07.D CF111.D CF170. CF140.05.D CF170.07.40.UL CF140.07 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 Data Cable Chainflex® CF211 CF211.10.UL CF140.07.25.D CF170.15.20.02.07.500.UL CF140.UL CF140.UL CF130.15.UL CF130.01.05.05 CF180.02.05.160.60.UL CF140.015.07.UL CF130.07 CF98.04 CF35.10. CF111.07.UL CF140.07.05.18.18.07.UL CF130.011.07.UL CF140.UL CF130.10.25.12.UL CF130.15.05 CF180.25 CF180.04 CF34.05.UL 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 igus® Part No.INI CF98.03.022.UL CF140.UL CF130.01.25.O.UL CF140.18.15.03 CF99.500.05 CF34.18.25.05.UL CF140.25.02.15.02 CF99.03.UL CF130.D CF170.05.D CF170.02.02.UL CF140.10.05.12.15.18.18.05.07.04.D CF170.05.D CF111.04 140 140 140 140 140 140 140 Motor Cable Chainflex® CF34 CF34.UL CF130.07.D CF170.04 CF99.10.04.07.12.03.UL CF130.250.04.D CF111.25.UL CF140.04.UL CF130.02 CF98.UL CF130.03.700.03.UL CF140.03 CF98.02 84 84 84 .04.25.100.10.30.10.15.25.05.UL CF130.04 CF98.UL CF130.UL CF130.05.10.04.08 CF98.04 CF99.10.03 CF99.04 CF99.08 CF98.D CF111.10.07.D CF170.01.D CF170.08.PE CF34.02.01.GB-Chainflex 08-06.D CF170.UL CF130.D CF170.01.03.D CF170.04 CF180.15.05.160.UL CF140.18.25.07.12.07.UL CF130.D 106 igus® Part No.05.04.03.07.UL CF130.03.04 CF31.UL CF130.UL CF140.07.04.10.05.03 CF180.03.04 CF98.UL Page 42 42 42 42 42 42 42 42 42 42 42 42 Control Cable Chainflex® CF170.04.40.D CF111.03 CF99.05.03.12.07 CF99.03.18 CF180.03.250.15.UL CF130.D Page 106 106 106 106 106 106 106 106 Control Cable Chainflex® CF130.D CF170. UL CF300.01 CF300.010 CF211.02 CF211.05 CF240.019 CF211.07 CF240.6G.25.UL Data Cable Chainflex® CF240 CF240.022 CFBUS.02 CF211.100.250.02.10.01 CFPE.01 CF310.01 CF300.950.003 92 92 92 285 .05.10.002 CFBUS.01 CFKoax 1.044 CFBUS.2006 22:45 Uhr www.01.02 114 FOC/Koax Chainflex® CFLG.UL CF300.T 150 150 150 150 150 150 150 150 150 150 150 150 Motor Cable Chainflex® CF310.02.14.500.02 CF211.02 CF211.UL CF300.01 CF310.03.001 CFBUS.UL CF310.01 CFPE.06.01 CF300.02 CF211.01 CF310.01.5/125 CFLG.04 CF260.027 130 130 igus® Part No.08.950.02.02.01.10.05.950.01.03.01 CF310.02.05.T CFLG.2HG.T CFLG.05.1500.40.01 CF260.24 CF240.UL CF310.02.021 CFBUS.08 CF.02.04 CF240.10.25.01.03.18 CF240.02.UL CF310.01 CF300.10.10 CF240.MF.100.
[email protected] CFPE.de GB-Chainflex 08-06.2HG.UL CF300.05 CF240.01.08.040 CFBUS.01.03.6G.01 CF300.100.60.24 Motor Cable Chainflex® CF300 Page CFLG.01.03.60.07.02 CF211.02 CF211.de CF211.60.08 CF240.02.03.01.01.500.BRAID CF.1500.010 CFBUS.UL CF310.UL CF300.01.250.018 CF211.60.01.01 CF310.01 CF300.160.04 CF260.UL CF300.60.02 CF211.05 122 122 Motor Cable Chainflex® CFPE CFPE.14.01.04 CF240.02 CF211.02.UL CF310.10.01 CF260.50/125.01.02.04 CF240.18 CF240.01 CF300.Seite 285 Content Table of contents according to part number 102 102 102 102 102 102 102 102 102 102 102 102 CF300.02 CF211.006 CF211.01 CF310.03 CF240.MF CFLG.24 CF240.02 CF211.030 CFBUS.15.100.350.01.01 CF300.15.02.40.01 CF310.50/125 116 116 FOC/Koax Chainflex® CFLG.40.04 CF300.UL CF300.160.qxd Motor Cable Chainflex® CF.01.05.160.2HG.UL 146 146 146 146 146 146 146 146 146 146 146 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 130 130 130 130 130 130 130 130 130 130 130 130 CF310.01 118 +49-22 03-96 49-222 CF211.60.UL CF310.160.UL CF310.350.04.160.055 150 150 150 150 150 150 150 150 150 150 150 150 Chainflex® 146 146 146 146 146 146 146 146 146 146 146 Motor Cable Chainflex® CF310 Servo Cable Chainflex® CF260 CF260.T 120 120 120 120 FOC/Koax Chainflex® CFLK CFLK.03 CF240.04 CF260.UL CF310.14 CF240.06.01.05.1850.100.01.01 CF310.01.08.02.160.62.UL CF310.041 CFBUS.1500.001 CF211.250. G.01.050 CFBUS.250.07.50/125.700.01 CF300.700.05.1500.25.042 CFBUS.UL CF310.1200.01 CF260.01.01 CF310.03.UL CF300.03.T CFLG.62.UL CFBUS.05.01 CF310.10.100.60.031 CFBUS.04 Page FOC/Koax Chainflex® CFKoax CFKoax 1.01 CFPE.igus.03.03.18 CF240.08.02 CF211.25.14 CF240.700.BRAID.02.02.01.02.03.01.02.02 CF211.01 148 148 148 148 148 148 51127 Cologne 84 84 84 84 84 84 84 84 84 84 84 84 84 84 84 84 igus® Part No.01 CF260.1850.C 152 152 Bus Cable Chainflex® CFBUS CFBUS.02 CF211.UL CF300.02.02.500.05.10.01.04 CF260.02.01.10.160.UL CF310.011 CF211.009 CF211.5/125.1200.02.950.01 CF300.05.011 CFBUS.UL CF310.07 CF240.02 Page Phone +49-22 03-96 49-800 igus® Part No.62.500.016 CF211.1200.02 CF260.40.1850.14 CF240.01.05.350.01 Motor Cable Chainflex® CF300.01.01.5/125.01 CF260.02.04.1200.01.12G.UL CF300.01 CFPE. Fax Measuring Cable Chainflex® CF211 CF260.01 CF310.MF.020 CFBUS.1850.L1.02.017 CF211.BRAID.07 CF240.350.04 CF260. igus® GmbH 14.100.250.03 CF240.002 CF211.700.01 92 92 92 92 92 92 92 92 92 92 92 92 92 Motor Cable Chainflex® CFCRANE CFCRANE1x25/16-6/10kV CFCRANE1x35/16-6/10kV CFCRANE1x50/16-6/10kV CFCRANE1x70/16-6/10kV CFCRANE1x95/16-6/10kV 154 154 154 154 154 FOC/Koax Chainflex® CFLG CFLG.05.01.01 CF260.25.01.05 CF240.014 CF211.02 CF211.12G.40. qxd Notes 286 14.08.de +49-22 03-96 49-222 igus® Energy Phone +49-22 03-96 49-800 igus® GmbH www.igus.de GB-Chainflex 08-06.2006 22:45 Uhr Seite 286 .Chain Systems® Fax 51127 Cologne info@igus. de Fax +49-22 03-96 49-222 Phone +49-22 03-96 49-800 Chainflex® 14.qxd Seite 287 Notes 287 .08.igus® GmbH 51127 Cologne
[email protected] GB-Chainflex 08-06.2006 22:45 Uhr www. de GB-Chainflex 08-06.igus.08.de +49-22 03-96 49-222 igus® Energy Phone +49-22 03-96 49-800 igus® GmbH www.2006 22:45 Uhr Seite 288 .Chain Systems® Fax 51127 Cologne
[email protected] Notes 288 14.