CH440-01_WPC_R223.1325-01.pdf

wear parts catalogDoc. no. R 223.1325 SANDVIK CH440:01 This document is valid for: Serial no. All rights reserved. Sign. No parts of this document may be reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. Document number: R 223. / Machine no. All data and information in this manual may be changed without further notice.com . SANDVIK CH440:01 © Copyright 2007 Sandvik SRP AB. SE-233 81 Svedala. Reservations for misprints.1325 Issue: 20080814 Version: 1 Sandvik Stationsplan. Fax: +46 (0)40 409260 www. Sweden Tel: +46 (0)40 409000.sandvik. no. Crusher’s identification plate The figure below shows an example of the crusher’s identification plate. serial number and order number according to the identification plate on the cone crusher or tank. always state the machine type.1325 Ver. R 223. The quantities listed in this catalog show how many pieces of each part that are usually exchanged in a certain position. manufacturing number. State quantity. 1 5 6 3 .WPC Sandvik CH440:01 General Ordering information When ordering parts. Please enter the serial number of the associated machine in the intended field on the first page of this wear part catalog (the copyright page). article number and denomination for each ordered part. The identification plate contains data needed when contacting Sandvik SRP AB concerning wear parts. 1 2 3 4 Identification plate: 1 Machine type 2 Part number 3 Serial number 4 Order number The “Type” designation is part of an identification system that describes the product. Type: 1 Type and size of crusher 2 Crushing chamber (concave ring) 3 Mantle 4 Filler ring 5 Eccentric throw (mm) 6 Mark number © 2007 Sandvik SRP AB CH440-M/B/M-36/40/44/32:1 1 2 4 3 Doc. Feedback If you have comments on this wear parts catalog or problems connected to the crusher’s documentation.com 4 Doc.1325 Ver.WPC Sandvik CH440:01 Tank unit identification The figure below shows an example of the tank unit’s identification plate. The identification plate contains data needed when contacting Sandvik concerning this specific equipment Identification plate: 1 Type 2 Part number 3 Serial number 4 Order number 1 2 3 4 Think ahead! Avoid unnecessary downtime and increased freight charges by ordering parts well in advance. R 223. send an e-mail to: manuals.srp@sandvik. 1 © 2007 Sandvik SRP AB . no. 1 5 . R 223.WPC Sandvik CH440:01 Overview with section number references Cone crusher 2 3 Feed hopper 5 1 4 6 7 8 Over-pressure system 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 Feed hopper Spider cap Head nut Liners Air filter Support ring Dust sealing Bottomshell wearing Step bearing set Chevron packing Hydroset Over-pressure system Tool list © 2007 Sandvik SRP AB 12 Tank unit 11 Doc.1325 Ver. no. 12.0065-00 Screw M6S 16x35 8.0070-00 Screw M6S 16x60 8.0016-00 Washer BRB 17x30 HB 200 ISO 7089 Pos no Qty.7267-90 Feed distributer-LH 7 1 442.7267-00 Feed distributer -RH 6 1 442. 16.8 ISO 4017 9 6 845. 9.7191-90 Feed hopper with insp.8030-00 Feed hopper cone-LH For concave MC 19 2 442. door 11 12 840.7270-00 Alternative Fasteners for distributer parts Description Remarks Feed hopper with cone Each feed hopper consists of (see below): 1 1 442. 17. 1 © 2007 Sandvik SRP AB .8030-90 Feed hopper cone-RH For concave MC 6 Doc.8 ISO 4014 3 12 845. Part number Alternative 442.0009-00 13 12 847.0009-00 Nut M6M M16 8 ISO 4032 4 12 847.7192-00 Feed hopper cone-LH For concave EC 15 2 442. 13 2. 19 7 14.0070-00 Screw M6S 16x60 8.8 ISO 4014 Nut M6M M16 8 ISO 4032 Fasteners for cone parts 12 12 845. 10 15.7191-90 Feed hopper with insp. 4 Pos no Qty. R 223.0016-00 Washer BRB 17x30 HB 200 ISO 7089 5 1 442.7192-90 Feed hopper cone-RH For concave EC For concave C 16 2 442. door 2 12 840. 18 11.1325 Ver.8159-90 Feed hopper cone-RH For concave C 18 2 442.7191-00 Feed hopper 1 1 442.8159-00 Feed hopper cone-LH 17 2 442.7191-00 Feed hopper 1 1 442. Feed hopper 7 5 1 1 8.0009-00 Nut M6M M16 8 ISO 4032 10 6 847.0016-00 Washer BRB 17x30 HB 200 ISO 7089 14 2 442.7269-00 Description Remarks Feed hopper with feed distributor Each feed hopper consists of (see below): 1 1 442. 3. no.7268-01 Bracket 8 6 840.WPC Sandvik CH440:01 1. Part number 442. no.0652-00 Screw M6S 20x90 8.0078-00 Screw M6S 20x60 8.-2 5655-0. Head nut and main shaft sleeve 4205-0 4205-2 4025-0 4205-1 Cat. Part number 4025-0 1 442.8 ISO 4017 5685-2 6 847.8 ISO 4017 5655-2 4 847.7 SMS 1586 5675-0 1 442. no.7105-00 Head nut with burning ring 4205-1 1 442.WPC Sandvik CH440:01 2. no.7115-01 Burn ring © 2007 Sandvik SRP AB Doc.0132-00 Washer BRB 21x36 HB200 SS 3576 5705-0 1 442. R 223. 1 Remarks 7 . Qty.7193-01 Oil seal ring Remarks Fasteners for spider cap Fasteners for spider bushing 3. Spider cap 5650-0 5685-0.7190-01 Alternative Arm shield Description 5650-0 1 442.3x5.0838-00 Seals O-ring 499.0165-00 Washer TBRB 21x37 fzb 5651-0 1 873.1325 Ver. Part number 5150-0 2 442.7117-01 Alternative Main shaft sleeve Description 4205-0 1 442.-2 5675-0 5150-0 5705-0 5651-0 Cat.7492-01 Spider cap 5655-0 4 840.8333-01 Inner head nut 4205-2 1 442. Qty.9408-01 Spider bushing 5685-0 6 840. 1 © 2007 Sandvik SRP AB .7225-01 Mantle A For concave EC/C/MC/M/MF/F 442. Part number Alternative Description 6006-0 1 442.7485-01 Filler ring MC For concave MC/M/EF 442.7252 6005-9 831-0016-00 6007-3 6 442.7230-01 Mantle B For concave EC/C/MC/M/MF/F 442. t=10 1 Remarks Shim Casting compound Hose 31.8039-01 Mantle EF For concave EF 442.8908-03 6005-0 1 452.8420-01 MC 442. t=3. Qty.9073-01 Mantle HC For concave MC/M/MF/F Doc.1325 Ver.8419-01 M 442. no. no.3027-001 4175-0 8 t=1.7251-03 Washer (MC) 6007-2 6 442.5/0.8417-01 F 442.8 ISO 4014 6007-1 6 442.8416-01 EF Concave See section 6. “Support ring” for fasteners 442. t=5.1074-00 Screw M6S 30x280 8. Liners 6007-0 6006-0 6007-2 6005-9 6005-0 4175-0 Cat. R 223.8421-01 C 442.WPC Sandvik CH440:01 4.7484-01 Filler ring MF For concave M/F/F Fasteners for filler ring 6007-0 6 840.8418-01 MF 442.6 L=210 EC 442. 9073-03 (M7) A 442. 1 9 .8418-02 (M2) 442. 6006-0 Filler ring 6007-9 Casting comp.8420-01 (M1) 442.8418-03 (M7) 6x10 kg MF/HC/MF © 2007 Sandvik SRP AB 4175-9 Casting comp.3027-001 (M1) 452.8420-02 (M2) 442.7225-03 (M7) B 442.9073-02 (M2) 442.8420-03 (M7) 6x10 kg MC/B/MC MC medium course 442.8419-02 (M2) 442.8419-01 (M1) 442.7485-01 5x10 kg MC medium course 442.7485-01 7x10 kg MC medium course 442.8419-03 (M7) 12x10 kg M/B/MC M medium 442.7225-03 (M7) B 442.8421-01 (M1) 442.9073-03 (M7) Doc. no.8419-01 (M1) 442.8418-01 (M1) 442.9073-01 (M1) 442.8419-01 (M1) 442.7230-02 (M2) 442.7225-03 (M7) B 5x10 kg 442.WPC Sandvik CH440:01 The table below illustrates different crushing chambers alternatives Crushing chamber(se page 3 Type numbe) CH440-M/B/M-36/40/44/32:2 6005-0 Concave 6005-9 Casting comp.8421-01 (M1) 442.7230-03 (M7) HC 442.9073-02 (M2) 442.8418-03 (M7) 6x10 kg MF/A/MF MF medium fine 442.8421-03 (M7) 14x10 kg C/A C course 442.8418-03 (M7) 6x10 kg MF/B/MF MF medium fine 442.7230-01 (M1) 442.8421-02 (M2) 442.7225-03 (M7) 5x10 kg B 442. R 223.7485-01 7x10 kg MF medium fine 442.7485-01 5x10 kg MC medium course 442.7225-01 (M1) 442.8421-03 (M7) 14x10 kg C/B MC medium course 442.8418-01 (M1) 442.8420-03 (M7) 6x10 kg MC/HC/MC M medium 442.7225-01 (M1) 442.3027-002 (M2) 452.7230-02 (M2) 442.8419-02 (M2) 442.8420-02 (M2) 442.9073-03 (M7) A 442.7484-01 12x10 kg 7x10 kg MF medium fine 442.7225-01 (M1) 442.3027-001 (M1) 452.8420-01 (M1) 442.1325 Ver.7225-02 (M2) 442. 7x10 kg 442.8418-02 (M2) 442.7230-01 (M1) 442.8419-03 (M7) 12x10 kg M/A/MC M medium 442.3027-002 (M2) 452.3027-003 (M7) 6x10 kg EC/B C course 442.3027-003 (M7) 6x10 kg A EC/A EC extra coarse 452.7230-02 (M2) 442.7485-01 7x10 kg MC medium course 442.9073-01 (M1) 442.8420-03 (M7) 6x10 kg MC/A/MC MC medium course 442.7230-03 (M7) HC 442.7230-01 (M1) 442.8419-03 (M7) 12x10 kg M/HC/MF MF medium fine 442. 4175-0 Mantle EC extra coarse 452.9073-02 (M2) 442.7225-01 (M1) 442.7230-01 (M1) 442.7225-03 (M7) B 442.8421-02 (M2) 442.7484-01 12x10 kg 7x10 kg MF medium fine 442.7225-01 (M1) 442.7225-02 (M2) 442.8420-01 (M1) 442.7230-03 (M7) A 7x10 kg MC medium course 442.8419-02 (M2) 442.7484-01 12x10 kg 5x10 kg MF medium fine 442.7230-01 (M1) 442.9073-01 (M1) 442.8418-02 (M2) 442.7225-02 (M2) 442.7230-03 (M7) HC 442.7225-02 (M2) 442.7230-02 (M2) 442.7484-01 12x10 kg 442.8420-02 (M2) 442.7230-03 (M7) A 7x10 kg 442.7225-02 (M2) 442.8418-01 (M1) 442.7230-02 (M2) 442. 7484-01 12x10 kg 7x10 kg MF medium fine 442.7230-03 (M7) 8x10 kg 442.8417-03 (M7) EF extra fine 442.9073-01 (M1) 442.8039-03 (M7) Doc.8417-03 (M7) F/B/MF EF/EF/MC 4175-0 Mantle 442.8416-03 (M7) 4175-9 Casting comp.8417-01 (M1) 442.7230-02 (M2) 442.8417-03 (M7) F/A/MF F/HC/MF 6005-9 Casting comp. 1 © 2007 Sandvik SRP AB .8417-02 (M2) 442.8416-02 (M2) 442. R 223.8417-01 (M1) 442.WPC Sandvik CH440:01 6005-0 Concave F fine F fine A 6006-0 Filler ring 6007-9 Casting comp.8417-02 (M2) 442. no.7225-01 (M1) 442.7484-01 12x10 kg 7x10 kg MC medium course 442. 7x10 kg MF medium fine 442.1325 Ver.7484-01 12x10 kg B 5x10 kg MF medium fine 442.8417-01 (M1) 442. 442.9073-03 (M7) 6x10 kg EF extra fine 442.8039-01 (M1) 442.7225-02 (M2) 442.8416-01 (M1) 442. HC 442.7485-01 442.9073-02 (M2) 442.7225-03 (M7) 8x10 kg F fine 10 8x10 kg 442.8417-02 (M2) 442.8039-02 (M2) 442.7230-01 (M1) 442. Part number Alternative Description 5650-1 1 912. Qty.8687-01 Alternative Description Remarks Screw M6S 30x360 Fasteners for concave.0284-00 Lock nut M30 8 FZB DIN 985 6020-2 6 442.0058-00 Disc spring 90x46x5 6050-0 1 452.0114-00 (5650-1) 1 912. no.7271-01 Washer 6020-8 54 863. no.0169-00 Nipple 1/4 N8 ISO 49 N8 5650-3 1 900.8290-01 Dowel © 2007 Sandvik SRP AB Doc.WPC Sandvik CH440:01 5. Support ring 6020-1 6020-2 6020-8 6020-4 6020-0 6105-0 6050-0 Cat. Part number 6020-0 6 442.0002-00 Elbow 1/4 A1 ISO 49 A1 Remarks Air filter P 10102 R 1/4” 6. to support ring and topshell 6020-1 6 845.514 Mic 5650-2 1 900. Qty.8425-01 Support ring 6105-0 4 442. R 223.0155-00 Filter cartridge 852.7253-01 Sleeve 6020-4 6 442. Air filter Cat.1325 Ver. 1 Dowel for support ring 11 . no. 8 ISO 4014 Remarks Fasteners for dust sealing and scraper 8. Bottomshell wearing liners 1320-4 1320-3 1320-3 1010-2 1320-7 1320-2 1320-6 1320-5 1320-4 1320-3 1320-2 1320-1 1010-1 Cat. no. no.0004-00 Rod 1312-00 4-kt 12x60 2 840.-2 4355-0 Cat.0016-00 Washer BRB 17x30 HB200 ISO 7089 4365-1 1 840.1325 Ver.7141-01 Liner-Narrow arm 1320-1 1 442.8795-01 Wearing plates 1320-6 2 452. 1 © 2007 Sandvik SRP AB .7102-01 Dust seal ring 4350-0 1 442.WPC Sandvik CH440:01 7.0059-00 Washer TBRSB 13. Qty. Part number Description Remarks 1010-1 1 442.8 ISO 4017 4365-2 12 847.0071-00 Screw M6S 16x65 8.0239-001 Wearing plates 1320-7 1 452.8794-01 Wearing plates 1320-2 4 442.8798-01 Wearing plates 1320-3 2 442. R 223.8 ISO 4014 6 847.7523-01 Retainer 4355-1 1 442.8797-01 Wearing plates 1320-4 2 442. Dust sealing 4305-0 4350-0 4355-1 4365-1 4365-0.8796-01 Wearing plates 1320-5 2 442. Qty.0049-00 Screw M6S 12x50 8.7524-01 Scraper 4365-0 11 840.0069-00 Screw M6S 16x55 8. Part number Alternative Description 4305-0 1 442.5x36 1370 12 Alternative Doc.7103-01 Retaining ring 4355-0 1 442.7140-00 Liner-Pin shaft arm Arm liners 1010-2 2 442. no.0238-001 Wearing plates 12 804. Step bearing set 4075-0 2280-0 2260-0 Cat.7121-01 Step washer 2260-0 1 442. Qty.8 2055-2 1 847.1275-00 Seal O-ring 453x5. no. Qty. 1 Remarks 13 .7 SMS 1586 © 2007 Sandvik SRP AB Alternative Description Doc. no.WPC Sandvik CH440:01 9.7 SMS 1586 2540-1 1 873.7120-01 Alternative Main shaft step Description 2280-0 1 442.0012-00 Washer BRB 8. Chevron packing 2401-1 2305-0 2540-0 2540-1 2055-0.1325 Ver.8 2540-0 1 873.3x5.7112-00 Chevron packing 2401-0 8 841. no. R 223.0266-00 Screw MC6S 12x25 8. -2 Cat.7122-01 Piston wearing plate Remarks 10.0835-00 Seals O-ring 419.0019-00 Screw MC6S 8x12 8.4x16 HB200 ISO 7089 2305-0 1 442. Part number 2055-0 1 840. Part number 4075-0 1 442. no.WPC Sandvik CH440:01 11.0139-00 14 Alternative Description Remarks Filter cartridge 852516 Mic Doc.+643-00 O-ring 12.1325 Ver.0126-00 Filter cartridge HC69 Main lubrication system 3 1 912. no. 1 © 2007 Sandvik SRP AB . Hydroset 3 1 2 4 Cat. Part number 1 1 912. Qty. R 223. Over-pressure system 1 Cat.0129-00 Filter cartridge HC2 2 4 912. no. Part number Alternative Description Remarks Pinionshaft lubrication system 1 1 912.0129-00 Filter cartridge HC2 Hydroset oil system 4 2 873. Qty. no.0422-00 Feeler gauge 0. no. system 15 .0244-00 Eye bolt LT M8 Mainshaft sleeve 1 920.0151-00 Ring spanner striking NV 36 mm Screw & nut M24 1 920.WPC Sandvik CH440:01 13 Tool list Cat. collar.0244-00 U-ring spanner NV 18 mm Screw & nut M12 1 920.0035-00 Socket screw key NV 5 Air bleeder valve 1 920. piston 4 899.0157-00 Eye bolt LT M48 Mainshaft 3 899.1325 Ver.0110-00 Ring spanner striking NV 65 mm Screw & nut M42 1 920.05-1 mm L=300 1 904.0022-00 U-ring spanner NV 24 mm Screw & nut M16 1 920.0037-00 Socket screw key NV 8 Screw MC6S 10 1 920.9995-00 Piston stop plate Holding piston 1 442.0135-00 U-ring spanner NV 36 mm Screw & nut M24 1 920.7283-00 Lifting tool Eccentric sleeve 1 442. Qty.0012-00 Nut M6M M24 8 1 442.0186-00 U-ring spanner NV 13 mm Screw & nut M12 1 920.0160-00 Eye bolt LT M20 Spider bushing 4 899.7284-00 Lowering rod M16x600 Removal of main shaft step 1 442.7255-00 Tool box complete 1 442.0134-00 U-ring spanner NV 30 mm Screw & nut M20 1 920.0038-00 Socket screw key NV 10 Screw MC6S 12 1 920.0032-00 Socket screw key 5/8” Plug Spider Cap 1 442. piston wearing plate 1 899.1333-00 Lowering rod M24x600 Removal of piston Lowering rod 3 845.0155-00 Eye bolt LT M12 Eccentric unit 2 899. ecc. 1 Air bleeding system of hyd.0131-00 U-ring spanner NV 46 mm Screw & nut M30 1 920. Part number Alternative Description Remarks 1 442.7282-00 Eye bolt Lift.0800-00 Chunk of lead Check of close side setting 1 923.0041-00 Socket screw key NV 17 Screw MC6S 20 1 920. bush 2 899.0585-00 Air bleeder hose © 2007 Sandvik SRP AB Doc.0099-00 Eye bolt LT M10 Bottom shell bush. R 223.7281-00 Lifting tool Bottom shell bushing 3 843.0147-00 Eye bolt LT M16 Dust. 1 © 2007 Sandvik SRP AB .1325 Ver. R 223. no.WPC Sandvik CH440:01 This page is intentionally left blank 16 Doc.