INTRODUCTIONWelcome to the AFA Electronic Catalog Click on any cover below to view the document then you can scroll down to view the contents. Click on the upper left box on any cover to return to this page. About Us CUMMINS L10 CUMMINS 4B3.9/6B5.9 CUMMINS M11/ISM11 CUMMINS 6CT,6CTA8.3 CUMMINS N14/N11 Detroit Diesel 12.7L Series 60 Click Here to Return to INTRODUCTION PAGE Heavy Duty Engine Parts Heavy Duty Engine Parts A New Look... www.AFAindustries.com • Phone (586) 752-2900 •
[email protected] A dependable, quality-conscious and reasonably priced supplier of heavy duty engine parts Originally a sealing products manufacturer for the automotive industry, AFA, early on, recognized the need for a dependable, quality-conscious and reasonably priced supplier of heavy duty engine parts. Over the ensuing 26 years we have grown our international business, adding new and extending existing product lines to meet the needs of this specialized market. Due to the demanding nature of commercial and industrial diesel applications, our industry has always been aware of the need for the best technology, most durable materials and highest quality precision manufacturing. AFA, from the outset, determined that these three factors would drive every aspect of the company’s operations. The ultimate test of our parts is NOT sales volume or lowest price, it is performance in the field. Starting with sealing products, we developed an all pervasive system of quality control and inspection that is second to none. Technology is always state of the art. Materials are always OE Quality or better. Manufacturing methods are constantly monitored for consistency and efficiency. The result is a product that will meet or exceed the expected life cycle of any heavy duty diesel engine in any application – guaranteed. As we have diversified into other product lines, we have kept our eyes trained on the same fundamentals that have made us one of the most respected sealing products suppliers in the industry. We earn that respect every day with every part. From the smallest “O” Ring to the largest Cylinder Liner we are aware that our reputation is on the line where it counts – driving commerce and industry. Currently AFA specializes in replacement parts for Cummins, Detroit Diesel, and Navistar engines. With distributors in Africa, Asia, Australia, Canada, Europe, Latin America, Mexico, Middle East and the U.S. AFA has years of experience supplying diverse international markets. Our focus on longlasting components has met the test of time. Whether operations take your equipment to blizzard mountains, wind swept deserts or to the ocean, premature failure is not an option. We at AFA look forward to expanding our horizons to include new partnerships throughout our international markets with a special focus on North America. We encourage anyone in the heavy duty diesel engine market to join us in exploring future, mutually beneficial relationships. In these applications. these designs combine the tighter sealing tolerances of steel with the weight and thermal advantages of aluminum and are used in high load or severe duty conditions. the OE specifications for a piston have required modification due to unanticipated performance inadequacies. structural integrity and long life. AFA’s product exceeds OE performance levels. This alloy being much harder than the piston itself prevents groove distortion due to the extreme forces exerted on the compression ring. Computer aided design insures accuracy of dimensions. All of our pistons include a metallurgically • Computer Aided Design for precision • Function-driven metallurgical alloys • Ni-resist compression ring inserts • Proprietary coatings improve durability • Available in one and two piece articulated bonded NI-resist insert in the top critical land area. weight advantages and structural rigidity of aluminum/silicon alloy determine its use in many applications. .HEAVY DUTY PISTONS Engine pistons are the most highly engineered and technologically complex of the heavy duty power train components. All pin bores are fully bushed. distribution of forces and durability of the system. Crowns and skirts may have an anodized or bonded graphite coating to improve durability. Two piece articulated pistons combine a forged steel head with an aluminum skirt. Piston head configurations determine the shape of the combustion chamber and establish its ability to maximize the efficiency of the fuel burning process. we have modified our product design to eliminate these issues in order to prevent the possibility of premature failure. Materials vary by application and include a variety of alloys of aluminum.The higher power classes needs are better met with forged steel which is more dimensionally stable and can support closer machining tolerances for better endurance. In specific instances. steel and cast iron.The thermal transfer properties. In such cases. • Application engineering in every product • Precision manufacturing • Relentless quality control • Exacting materials formulations • Total system sealing solutions AFA takes a total engine sealing approach to each application. but on eliminating problem sealing issues inherent in that particular engine. taking into consideration all the variables of pressure. coolants and lubrication within that particular system as well as its historical failure rates. Edge bonded gaskets possess the same features and are used in areas of structural joints and high loading. AFA crankshaft seals utilize Polytetrafluoroethylene (PTFE).SEALING SOLUTIONS Today’s advanced heavy duty engine technology is putting increased demands on sealing products from top to bottom. Multi-Layer-Steel (MLS) head gaskets have been developed in response to advancing engine technology and sealing demands. Fire rings provide the combustion seal and fluoroelastomer inserts seal fluid passages. redundant sealing beads combined with steel compression limiters assure a 1. MLS designs take into account “scrubbing” and are able to maintain excellent sealing even in cases of extreme lateral head/block motion. a high molecular weight compound consisting of carbon and fluorine. Carrier Gaskets employ a rigid steel or plastic framework with special elastomer beading that provides the actual seal. Every part of the embossment topography can be engineered to precise specifications controlling compressibility.000 mile seal every time. Seamless construction and moldedin. The elastomer bead can be configured to provide evenly distributed loads and ensure perfect clamping pressure across the entire sealing surface. Molded silicone rubber is the material of choice for today’s Valve cover and oil pan gaskets. They consist of a number of layers of embossed elastomercoated steel and stainless steel fillers. thermodynamics. Such precision minimizes the need for inserts and assures excellent sealing of both the combustion chamber and all other fluid passages.000. Applying world class engineering and manufacturing processes. thermal resistance and conformability. sealing forces and load distribution. Rigid carriers can carry clips and tabs that simplify and speed installation. Especially in situations where the block and head alloys have differing coefficients of expansion due to the ability of the graphite to slide laterally on itself while maintaining an integral compression seal.The gasket is comprised of two sheets of graphite material bonded to a steel core. Graphite is particularly well suited to this difficult environment due to its inertness. From the most sophisticated head gasket down to the smallest nitrile O-ring AFA combines world class engineering and state-ofthe-art manufacturing to provide its customers with gasket sets that are exactly what is needed for a repair or complete overhaul. our technical teams focus not only on applying the best materials combinations and configurations. Head gaskets in particular are subject to higher heats and pressures created by high performance. This material has the lowest coefficient of friction against the carbon steel crankshaft. multi-fuel configurations. A hallmark of MLS is the design freedom it allows. . The combination of rotational and lateral forces being applied with each piston stroke is extreme and tolerance maintenance is critical to longevity as well as performance. Aluminum/Silicon alloy’s high resistance to chemical attack from these agents make it the superior choice for most of today’s demanding applications. today’s enhanced and extreme engine technology and environmental requirements are pushing the envelope in the direction of Aluminum-based materials. Aluminum/Silicon alloy Bimetallic Alloy . Contemporary heavy duty. trapping small abrasive particles before they damage crankshaft or wrist pin bearing surfaces. A plating-applied softer metallic layer enhances both conformability and embedability.000. diesel fuel/natural fuel vapors and post-combustion contaminants create a corrosive crankcase environment.The silicon additive enhances the operating characteristics of the material to greatly resist seizure and virtually eliminate bearing wear. Ferrous based alloys demonstrate exceptional fatigue resistance. Bimetallic alloys have long proven to be the best all around heavy duty bearing materials and the choice of virtually all of today’s original equipment manufacturers. This interface between static and dynamic forces is critical to durability and the dependable power delivery.BEARINGS • Meet or exceed OE design specifications • Alloys equal or superior to original equipment • Computer-aided-manufacturing for exact tolerances and repeatability • Continuous quality-control inspection • Application engineered to each engine The focus of engine rebuilders is no where more finely tuned than on engine bearings. AFA Bearings go the distance – and more.The combination of moisture. multi-fuel engines are pushing 1.000 miles before requiring a rebuild. but are more vulnerable to these corrosive conditions Still preferred for use in some older engine applications. Base materials consist of various grades of high strength. . engine technology advances have put even higher demands on the ring’s cylinder wall contact surfaces.000.PISTON RINGS • CAD/CAM Precision • Application Specific base materials • Advanced plasma coated facings • Superior thermal conduction • Emissions and durability compliant With deep roots in sealing systems. Profiles are piston matched to provide the optimum ring expansion and sealing forces based on the temperature and pressure developed in that specific power cylinder unit. Advanced oil ring technology utilizing stainless steel.000 miles away. base material selection. AFA approaches piston rings with the same advanced technology and engineering vigor it applies to all heavy duty challenges. High temperature plasma deposition of chrome. ductile iron. thermal distortion and keep blow by at an absolute minimum. While the base materials themselves are extremely durable. moly and carbide based alloys produce facings of incomparable durability. piston matched profiling and plasma coated facings produces rings that defy fatigue breakage. AFA rings will get you there and beyond. fine grained gray cast iron. When your next rebuild is 1. chromed and nitrided steel assure a clean cylinder wipe and prevent carbonizing of lubricants which can seriously degrade combustion sealing and even lead to ring seizure. carbon steel alloys and stainless steel. high performance. The combination of complementary. The harsh peaks of the initial honed surface (See figure 1) are removed leaving a substantially flat or plateau finish (See figure 2) with much greater ring sealing area. serve as the thermal interface between the cooling system. engine block and moving parts of the power cylinder. expanded ring sealing area Connecting rod sold separately Figure 2.CYLINDER LINERS • Finite Element Engineered • Advanced metalurgy • Plateau-honed interiors • Exacting machining • Superior heat distribution Sleeves. These calculations precisely map the force and thermal distribuition within the cylinder and provide the guidelines for producing a profile that is maximizes wall strength and heat distribution necessary in today’s demanding applications. Plateau Honed Surface . Development of a new liner involves not only ensuring the exacting fit and tolerances to mate the sleeve into its surroundings. Sophisticated heat treating techniques produce sleeves with a greatly increased durability and service life. Plateau-honing finishes the process (so named because the resulting surface profile resembles a series of plateaus). dynamic interior surface of these cylinder liners are machined to exacting specifications in diameter and parallelism. Initial honing produces the crosshatched pattern of valleys required to distribute the engine lubricant. Cylinder metallurgy is constantly evolving pushed by the technological advances of modern high output. Initial Honed Surface Smooth. while maintaining a cross hatch pattern of valleys for oil retention. Jagged surface with little ring sealing area Figure 1. Failure analysis has pointed the way toward better casting techniques as well as higher grade cast iron and steels. multi-fuel engines. it involves extensive and complex Finite Element calculations. as well as being the containment vessel for the combustion process. The critical. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for lodging. AFA will pay for the Lubricating oil.A.000 miles or 3. filter elements belts. filter elements. It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. hoses and other maintenance items replaced during warranty repairs. The warranty set forth herein are the sole warranties made by AFA in regard to its parts. defects in workmanship and material under normal use and service U. NO AGENT. AFA makes no other warranties.600 hours of operation. Only new AFA approved parts will be used in making the repair.S. meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. whichever occurs first from date of first installation. 100. unlimited miles and unlimited hours of operation. . Coverage AFA applications are covered for 24 months. AFA Industries Warranty for Replacement Parts Products Warranted This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. except where such items are not reusable due to a warrantable failure. including progressive damage to the engine in which the part was installed. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner. coolant or air intake systems. EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. International Coverage AFA applications are covered for 12 months. such as: operation without adequate coolant. Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. lack of maintenance of lubricating. this highly articulated system requires maximum precision and refined integration of each part in order to function as a whole. run-in or shut-down practices. fuel or lubricants. warms-up. AFA replacement parts are warranted to be free from.VALVETRAIN • Total system engineering • State-of-the-art manufacturing • Precise metallurgy and heat treating • Exacting machining • Scrupulous quality control Valvetrain and its components are a perfect example of AFA’s Total System Engineering and Manufacturing. or of merchantability or fitness for a particular purpose. hoses and other maintenance items that are not reusable due to the warrantable failure. Reliability in this area is affected by many external factors. Owner is responsible for the cost of lubricating oil antifreeze. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. belts. No overtime or holiday rates will be allowed. Exposed to combustion forces inside the cylinder and lubricant on the outside. antifreeze. improper storage. over-fueling. Before the expiration of the applicable warranty. Owner responsibilities Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. AFA responsibilities AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure. owner must give notice to AFA of a failure considered to be warrantable. Reliability must be achieved through a careful application of engineering design. over-speeding. express or implied. Owner is responsible for “down-time” expenses and all business costs and losses resulting from a warrantable failure Warranty limitations AFA is not responsible for failures resulting from owner or operator abuse or neglect. metallurgy and precision manufacturing. starting. com .Click Here to Return to INTRODUCTION PAGE Heavy Duty Engine Parts Heavy Duty Engine Parts A New Look.AFAindustries. www..com • Phone (586) 752-2900 • Sales@AFAindustries.. Click Here to Return to INTRODUCTION PAGE Effective November 2012 Heavy Duty Engine Parts CUMMINS L10 PARTS CATALOG . . . . . . . . . Cylinder Components. . . . . . . . Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubrication Components. . Gaskets & Seals . . . . . . . . . . Cooling Components . . . . . . . . . . . . . . . Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 5 5 5 6 6 6 7 7 8 8 9 AFA BEARINGS • Meet or exceed OE design specifications • Alloys equal or superior to original equipment • Computer-aided-manufacturing for exact tolerances and repeatability • Continuous quality-control inspection • Application engineered to each engine 3 . . . . . . . . . . . . .AFA CUMMINS L10 PARTS CATALOG Table of Contents L10 CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket Sets. . . . . . . Camshaft & Followers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crandshaft & Accessory Drive Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Rod Bearings & Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model Cyl. Model Cyl. Kit CPL no. Kit 527 LTA10 A3803973 772 LT10-C A3803973 1224 LTA10 A3800800 528 LTA10 A3803973 773 LTA10-290 A3803973 1225 LTA10 A3800800 534 LTA10-250 A3803973 774 LTA10 A3803973 1226 LTA10 A3800800 535 LT10-290 A3803973 775 LTA10-250 A3803973 1234 LTA10-C A3800800 561 LT10-290C A3803973 776 LT10-C A3803973 1347 L10-330E A3803964 562 L10-250C A3803973 777 LTA10 A3803973 1349 LTA10 A3803964 580 LT10-250-B A3803973 778 LTA10-270 A3803973 1359 LT10-225 A3803973 608 LTA10-250 A3803973 779 LTA10-240 A3803973 1378 LTA10-330 A3803973 613 LT10-290 A3803973 780 LTA10 A3803973 1446 L10-310 A3803964 626 LTA10-C A3803973 781 LTA10 A3803973 1447 L10-280 A3803964 631 LTA10-C A3803973 782 LTA10-T A3803973 1448 L10-260 A3803964 638 LTA10 A3803973 783 LTA10 A3803973 1514 L10-330E A3803964 641 LTA10-270 A3803973 784 LTA10 A3803973 1558 L10-310 A3803963 643 LTA10-240 A3803973 785 LTA10 A3803973 1560 L10-280 A3803963 649 LTA10-290 A3803973 786 LTA10 A3803973 1562 L10-260 A3803963 652 LTA10 A3803973 787 LTA10 A3803973 1589 L10-310E A3803964 655 LTA10-270 A3803973 788 LTA10-330 A3803973 1866 L10-300 A3803963 662 LTA10-T A3803973 789 LTA10 A3803974 1870 L10-260 A3803963 671 LTA10-300 A3803973 790 LTA10 A3803974 1871 L10-260 A3803963 704 LTA10-B A3803973 815 LTA10 A3803973 1900 LTA-325 A3803973 707 LTA10 A3803973 835 LTA10 A3803973 1909 L10-310 A3803964 708 LTA10 A3803973 842 LTA10 A3800800 1910 L10-310 A3803964 726 LTA10 A3803973 894 LTA10-C A3803973 1911 L10-280 A3803964 735 LTA10 A3803973 939 LTA10 A3800800 1912 L10-280 A3803964 747 LTA10-270 A3803973 956 LTA10 A3800800 1913 L10-260 A3803964 748 LTA10-300 A3803973 978 LTA10 A3803973 1930 L10 A3803973 751 LTA10-B A3803973 979 LTA10 A3800800 1951 L10-310 A3803964 764 LTA10 A3803974 980 LTA10 A3800800 1952 L10-310 A3803964 765 LTA10 A3803974 1164 LTA10-T-365 A3803973 1953 L10-280 A3803964 770 LT10-250-B A3803973 1198 LTA10-275 A3803973 1954 L10-260 A3803964 771 LTA10-C A3803973 1208 LTA10-335 A3803973 1994 LTA10 A3800800 . Kit CPL no. Model Cyl.L10 CPL List 4 CPL no. ) Part number OH3803759 engine kit (overhaul) would consist of quantity 6 of A3803759 cylinder kits. Description Piston Kit Piston Liner kit Liner Ring set Pist. . Lower Early A4089998 Gasket Set. liner . main bearing set. .Engine Kits Part Number Description Comment IF3800800 Engine kit In-Frame IF3803963 Engine kit In-Frame IF3803964 Engine kit In-Frame IF3803973 Engine kit In-Frame OH3800800 Engine kit Overhaul OH3803963 Engine kit Overhaul OH3803964 Engine kit Overhaul OH3803973 Engine kit Overhaul *IF Denotes IF Kit *OH Denotes Overhaul Kit Note 1: To order an engine kit. (For example. Upper Late A3803404 Gasket Set. a part number IF3803742 engine kit (in-frame) would consist of quantity 6 of A3803742 cylinder kits.008 “ Thick *Liner Kit Includes A3080760 liner & A3047188 Mid-Stop Seal Gasket Sets Part Number Description Comment A4025155 Gasket Set. . head gasket set and pan set.020” A4025128 Main Bearing Set. Upper Early A4029478 Gasket Set.040” Comment * All above Main Bearing Sets include thrust washers 5 .030” A4025129 Main Bearing Set. Lower Late Main Bearings Part Number Description A4025125 Main Bearing Set. rod bearings.010” A4025127 Main Bearing Set. main bearings. a upper gasket set and a lower gasket set. pin Rets. A3800800 Cylinder kit A3803967 A3505622 A3803703 A3080760 A3803961 A3016650 A3016652 (2) A3803963 Cylinder kit A3803962 A3893751 A3803703 A3080760 A3803961 A3016650 A3016652 (2) A3803964 Cylinder kit A3803968 A3068090 A3803703 A3080760 A3803961 A3016650 A3016652 (2) A3803973 Cylinder kit A3803965 A3044448 A3803703 A3080760 A3803961 A3016650 A3016652 (2) A3032623 Shim. . rod bearings. Cylinder Components Part No.005” Thick A3034663 Shim. STD A4025126 Main Bearing Set. use “IF” for in-frame or “OH” for an overhaul kit in front of the cylinder kit part number. liner . Injector 6 Required A3820566 Cam Bearing 7 Required . . Injector 6 Required A3335342 Pin.040” 12 Required *A3027105 Connecting Rod Bushinig Wrist-Pin Crankshaft & Accessory Drive Components Part Number Description Comment A3819989 Crankshaft. Water Pump External Damper A3042787 Flywheel 14 inch Camshaft & Followers 6 Part Number Description Comment Camshaft Per CPL A3895488 Roller.030” 12 Required A3016764 Rod Bearing Shell. Accesory Drive Internal Damper A3804304 Seal kit.010” 12 Required A3016762 Rod Bearing Shell. . Long Snout External Damper A3820917 Wear Sleeve.020” 12 Required A3016763 Rod Bearing Shell. Accesory Drive External Damper A3803573 Seal Kit. Front Crank External Damper A3803574 Seal Kit. Front Crank External Damper A3819774 Wear Sleeve. Rear Crank A3803896 Seal kit. Front Crank Internal Damper A4089544 Seal kit. Valve 12 Required A4025956 Roller. Valve 12 Required A3335341 Pin. Rear Crank Internal & External A3804744 Seal kit. Short Snout Internal Damper A3819624 Crankshaft. . Water Pump Internal Damper A3803894 Seal Kit. STD 12 Required A3016761 Rod Bearing Shell. Front Crank Internal Damper A3820918 Wear Sleeve.Connecting Rod Bearings & Bushing Part Number Description Comment A3016760 Rod Bearing Shell . . Valve 0.50mm O/S A3418040 Seat. A3028071 Seat.25 mm O/S A3028072 Seat. Valve Std. Valve Short A3033232 Valve Spring Outer A3033233 Valve Spring Inner A3895860 Valve Spring Single A3275354 Keeper 2 Required A3070486 Injector Tube Thin Nose A3071147 Injector Tube Thick Nose A3007759 Seal. Pressure Regulator A3012529 Plunger. Valve 0. Valve Long A3033314 Guide. Retainer Regulator A3014754 Washer By-Pass Valve A3014755 Disc. Injector Tube A193736 Seal. Valve 0. Valve By-Pass Valve A3014756 Spring By-Pass Valve 7 . Valve Std. Injector Mounting 3 Required Lubrication Components Part Number Description Comment A4003950 Oil pump A3033247 O Ring Oil Pump Mounting A3033248 O Ring Oil Pump Mounting A4975879 Oil Cooler Late A3600880 Oil Cooler Early A3803495 Piston Cooling Nozzle Kit A3010146 Spring. A3418041 Seat. Valve 0.25 mm O/S A3418042 Seat.Cylinder Head Components Part Number Descripstion Comment A3801356 Intake Valve Kit To 1991 A3801357 Exhaust Valve Kit To 1991 A3800638 Intake Valve Kit From 1991 A3800639 Exhaust Valve Kit From 1991 A3028070 Seat. Pressure Regulator A3821725 Plug.50 mm O/S A3328781 Valve Seal A3328786 Guide. Cooling Components Part Number Description Comment A3803402 Water pump 4 Hole Mounting A3803403 Water pump 3 Hole Mounting A3801179 Water Pump Repair Kit A4024817 Water Pump Repair Kit A204586 Thermostat 170 A3076489 Thermostat 180 A186780 Thermostat Seal A3080770 Thermostat Housing Seal Non-Vented Electrics Part Number Descripstion Comment A3035342 Valve Shutoff Assembly 12 Volt Single Term A3035362 Valve Shutoff Assembly 24 Volt Single Term A3021035 Starter 12 Volt Delco A3021036 Starter 24 Volt Delco AFA VALVE TRAIN • Total system engineering • State-of-the-art manufacturing • Precise metallurgy and heat treating • Exacting machining • Scrupulous quality control 8 . O Ring. Thermostat A3893774 Gasket A3058148 Front Gear Cover Gasket A3328948 Exhaust Manifold Gasket Thermostat Housing Thermostat Support 6 Required 9 . Connection Aftercooled A3818846 Gasket.O Ring A3818841 Gasket A3080770 Seal. Connection Non-Aftercooled A3046200 Spider Fuel Pump Coupling A4026171 Gasket Fuel Pump Mounting A3072919 Turbo Mounting Gasket A3883363 Gasket Water Header Cover A3883365 Gasket Water Pump Mounting A3024471 Gasket Filter Head Mounting A3882433 Oil Pan Gasket early A3401290 Oil Pan Gasket late A3032787 Pick Up Tube Seal A3033247 O-ring Oil Pump Mounting A3033248 O-ring Oil Pump Mounting A3820791 Water Pump Seal.Gaskets & Seals Part Number Description Comment A2864080 Gasket Cylinder Head A3883472 Gasket Hand Hole A3899746 Gasket Accesory Drive Support A3025296 Gasket Rear Cam Cover Plate A3034855 Valve Cover Gasket Early A4070529 Valve Cover Gasket Late A3883220 Rocker Cover Gasket A3818843 Intake Manifold Gasket Aftercooled A3069786 Intake Manifold Gasket Non-Aftercooled A3818844 Gasket. Stainless Steel Ring-Lock Sealing Surface AFA Improved Stainless Steel Ring-Lock Sealing Surface 10 • OE form. AFA has extended this sealing surface to maximize stability. less stabile sealing overlap on the Multi-Layer gasket body.NEW IMPROVED AFA L10 HEAD GASKET SEALING RING The original Cummins design had shorter. fit and function • Encapsulated sealing openings at critical points • Multi-layer expanded graphite over perforated steel core • Special coating seals head impections • Extended Ring-Lock sealing surface improves durability and performance . improve sealing and ensure improved durability as well as performance. 11 . owner must give notice to AFA of a failure considered to be warrantable. Owner is responsible for “down-time” expenses and all business costs and losses resulting from a warrantable failure Warranty limitations AFA is not responsible for failures resulting from owner or operator abuse or neglect. starting. meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner. Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. whichever occurs first from date of first installation. except where such items are not reusable due to a warrantable failure. EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. warms-up. Coverage AFA applications are covered for 24 months. Only new AFA approved parts will be used in making the repair. fuel or lubricants. improper storage. such as: operation without adequate coolant. The warranty set forth herein are the sole warranties made by AFA in regard to its parts. hoses and other maintenance items that are not reusable due to the warrantable failure. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA.600 hours of operation. NO AGENT. antifreeze. lack of maintenance of lubricating. Owner responsibilities Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals.A. Owner is responsible for lodging. Owner is responsible for the cost of lubricating oil antifreeze. 100. over-fueling. over-speeding. including progressive damage to the engine in which the part was installed. hoses and other maintenance items replaced during warranty repairs. express or implied.000 miles or 3. AFA makes no other warranties. belts. International Coverage AFA applications are covered for 12 months. coolant or air intake systems. No overtime or holiday rates will be allowed. unlimited miles and unlimited hours of operation. defects in workmanship and material under normal use and service U. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. or of merchantability or fitness for a particular purpose. filter elements belts. It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. AFA will pay for the Lubricating oil.S. filter elements. Before the expiration of the applicable warranty. run-in or shut-down practices. AFA responsibilities AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure. AFA replacement parts are warranted to be free from.AFA Industries Warranty for Replacement Parts Products Warranted This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. com • Phone (586) 752-2900 •
[email protected] Duty Engine Parts World Class Cutting Edge Technology in Every Part www.com © 2012 AFA Industries .AFAindustries. Click Here to Return to INTRODUCTION PAGE Effective November 2012 Heavy Duty Engine Parts CUMMINS M11/ISM11 PARTS CATALOG 1 . 2 . .AFA CUMMINS M11/ISM11 PARTS CATALOG Table of Contents M11/ISM11 CPL List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head Components . . . Cooling Components . . . . 4 5 5 5 6 6 6 8 8 9 9 8 10 AFA SEALS AFA crankshaft seals utilize Polytetrafluoroethylene (PTFE). . . . . . . . . . . . . . . . . . . . . . a high molecular weight compound consisting of carbon and fluorine. . . . . . . . . . . Seals & Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crankshaft & Accessory Drive Seals. . . . . . . . . . . . . . . . . . . This material has the lowest coefficient of friction against the carbon steel crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Kits. . . . . Connecting Rod Bearings & Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Components. . . . . . . . Gaskets. . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket Sets. . . . . . . Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . Main Bearings. . . Rocker Lever Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Camshaft & Followers. . . . . . . . . . . . . . . AFA Cummins M11/ISM11 CPL List 4 CPL number Model Cylinder Kit CPL number Model Cylinder Kit 1827 M11-330E A4025162 1828 M11-370E A4025162 1829 M11-ESPII-310 A4025162 1830 M11-280E A4025162 1841 M11-330E/370E A4025162 1855 M11-370E A4025162 1856 M11-370E A4025162 1857 M11-315ESP A4025162 1875 M11-330E A4025162 1885 M11-400E A4025162 1897 MTA-C315/350 A4025162 1973 M11-400E A4025162 1991 M11-370E A4025162 1992 M11-370E A4025162 1993 MTA-C330 A4025162 2012 M-380E20 A4025162 2036 M11-330E+ A4025162 2037 M11-400E+ A4025162 2040 M340E20 A4025162 2097 Topic---01T1-17 A4025162 2099 Topic---01T1-17 A4025162 2119 M11-C300 A4025162 2140 M11-330E+ A4025162 2141 M11-330E+ A4025162 2165 M11-G385 A4025162 2178 M11-450E+ A4025162 2199 ISM-335 A4025164 2200 ISM-450 A4025164 2201 ISM-335 A4025162 2204 Topic---01T1-17 A4025162 2207 MTA-C260-400 A4025162 2336 M11-290/320 A4025162 2339 Topic---01T1-17 A4025162 2350 ISM380/425/500 A4025164 2363 M11-315/350 A4025162 2370 M11-330E+ A4025162 2371 M11-400E+ A4025162 2378 Topic---01T1-17 A4025162 2425 M11-330E+ A4025162 2477 ISM-450 A4025164 2503 M11-C290/300 A4025162 2539 M305E-20 A4025162 2540 Topic---01T1-17 A4025162 2541 M340E-20 A4025162 2542 M380E-20 A4025162 2543 M405E-20 A4025162 2562 ISM-250/335 A4025164 2563 ISM-330/450 A4025164 2576 ISM-335/400 A4025164 2607 ISM-280/350 A4025164 2608 ISM-335/400 A4025164 2609 Topic---01T1-17 A4025164 2610 ISM-425 A4025164 2611 ISM-280/350 A4025164 2612 ISM-330/450 A4025164 2613 Topic---01T1-17 A4025164 2614 ISM-500 A4025164 2615 ISM-425 A4025164 2809 M440E-20 A4025162 2811 Topic---01T1-17 A4025162 2812 M410E-20 A4025162 2916 MTA-C350 A4025162 2917 MTA-C350 A4025162 2918 M11-C A4025162 8073 M11/ISM A4025162 8074 M11/ISM A4025162 . part number IF4025164 engine kit (in-frame) would consist of quantity 6 of A4025164 cylinder kits. main bearing set. main bearings. Gasket Sets Part Number Description A4089478 Upper gasket set A4089998 Lower gasket set AFA190 M11/ISM pan set Comment Included inside IF Kits 5 . rod bearings. rod bearings. liner 0.Engine kits Part Number Description Comment IF4025162 Engine kit In-frame IF4025164 Engine kit In-frame IF4024940 Engine kit In-frame IF4089386CK Engine kit In-frame OH4025162 Engine kit Overhaul OH4025164 Engine kit Overhaul OH4024940 Engine kit Overhaul OH4089386CK Engine kit Overhaul *IF Denotes IF Kit *OH Denotes Overhaul Kit Note 1: To order an engine kit. a upper gasket set and a lower gasket set. (For example. liner 0. Cylinder Components Part number Description A4025162 Cylinder kit Comment Pist kit Pist pin/ret Liner kit * Ring set A4025161 A4083244 A3803703 A3803977 A3803703 A3803977 A3803703 A3803977 A4089388 A4089385 A3016652 (2) A4025164 Cylinder kit A4025158 A4083244 A3016652 (2) A4024940 Cylinder kit A4024941 A4083244 A3016652 (2) A4089386CK AFA Cylinder kit A4089386 A4083244 A3016652 (2) A3032623 Shim.005” Thick A3034663 Shim. use “IF” for in-frame or “OH” for an overhaul kit in front of the cylinder kit part number.) Part number OH4025164 engine kit (overhaul) would consist of quantity 6 of A4025164 cylinder kits. head gasket set and pan set.008” Thick *A3803703 includes A3080760 liner & 3047188 seal. Water Pump 3 Hole Mounting A3803573 Seal kit. Connecting Rod Wrist-Pin A3027108 Bolt. Accessory Drive Fuel Pump A3899746 Gasket.Main bearings Part Number Description Comment A4025125 Main Bearing Set STD Through 3/2002 A4025126 Main Bearing Set . Water Pump 4 Hole Mounting .020” Through 3/2002 A4025128 Main Bearing Set . A4023083 Thrust Washer A4023203 Thrust Washer Connecting Rod Bearings & Components Part Number Description Comment A3016760 Rod Bearing Shell STD 12 Required A3016761 Rod brg shell .010” Through 3/2002 A4025127 Main Bearing Set . Front Crank A4089542 Seal Kit.030” From 4/2002 *Above Main bearing sets all include thrust washers. Rear Crank Early A3819774 Wear Sleeve. Rear Crank A3804304 Seal kit. Accessory Drive Fuel Pump A4089995 Seal Strip Kit Front Gear Cover A3803894 Seal kit.010” From 4/2002 A4025122 Main Bearing Set .030” Through 3/2002 A4025120 Main Bearing Set STD From 4/2002 A4025121 Main Bearing Set . Rear Crank Late A4089544 Seal Kit.010 12 Required A3016762 Rod brg shell .020 12 Required A3016763 Rod brg shell . Accessory Drive Compressor Side A3041042 Gear.020” From 4/2002 A4025123 Main Bearing Set . Connecting Rod 2 Required Crankshaft & Accessory Drive Seals 6 Part Number Description Comment A3073707 Crankshaft A3804744 Seal Kit. Front Crank A3820918 Wear Sleeve.030 12 Required A3896894 Bushing. Greater Strength • Specially Engineered for High Load and Severe Operating Conditions CAD/CAM Production Facilities 7 .AFA ARTICULATED PISTON • Forged Steel Crown • Phosphate Coating for Greatly Improved Durability • Lightweight Aluminum Skirt • Tighter Sealing Tolerances • Lighter Weight. Valve Short A3328786 Guide. Cam Follower 5 Required A3068390 Push Rod. Valve ISM11 .25 mm O/S A3028072 Seat. Valve Stem A3275354 Keeper. Valve 12 Required A3161423 Roller.Camshaft and Followers Part Number Description Comment A3084568 Camshaft Per CPL A4004556 Camshaft Per CPL A4022816 Camshaft Per CPL A3820566 Cam Bearing 7 Required A3895488 Roller. Valve Intake & Exhaust A3028071 Seat. Valve M11 . Injector 6 Required A3895830 Support. Injector 6 Required (CELECT) A3070137 O Ring. Exhaust Short A3028070 Seat. Exhaust Tall A3800638 Valve Kit. Injector 6 Required (CELECT) A3070138 O Ring. Intake Tall A3800637 Valve Kit. Injector Tube A3070136 O Ring. Valve A3417717 Injector Tube A3035026 Seal. Intake Short A3800639 Valve Kit.50 mm O/S A3418040 Seat. Valve Stem A4003966 Seal. Valve A3328781 Seal. Valve M11 . Injector 6 Required (CELECT) .50 mm O/S A3328785 Guide.25 mm O/S A3414045 Seat. Injector 6 Required A3335342 Pin. Valve Intake & Exhaust A3418044 Seat. Valve Cylinder Head Components 8 Part Number Description Comment A4022500 Head gasket A4089478 Head Gasket Set A3800636 Valve Kit. Valve 12 Required A3335343 Pin. Valve ISM11 . Valve Tall A3895860 Spring. 180˚ to 200˚ Early A186780 Therm seal A3335550 Thermostat. Rectangular 2 Required A3892625 Gasket.Lubrication Components Part Number Description Comment A4003950 Oil Pump A3033247 O Ring. By-Pass Valve A3014755 Disc. By-Pass Valve A3068979 Plunger. Rocker Lever A3064597 Rocker Lever Assembly Exhaust A3064600 Rocker Lever Assembly Exhaust A3068350 Rocker Lever Assembly Intake A4003913 Rocker Lever Assembly Intake A3069020 Rocker Lever Assembly Injector A3892652 Support A3892653 Support A3892654 Support 9 . 180˚ to 200˚ Late Rocker lever Components Part Number Description Comment A3820750 Shaft. Oil Cooler Mounting A3014754 Washer. repair water pump A3076489 Thermostat. Oil Cooler Mounting 2 Required A3080769 Seal. Piston Cooling Cooling Components Part Number Description Comment A3803402 Water Assembly A3803403 Water Pump Assembly A4024817 Kit. Oil Cooler A109080 O ring. By-Pass Valve A3010146 Spring. Oil Pump Mounting A3033248 O Ring. Pressure Regulator A3080708 Nozzle. Pressure Regulator A3014756 Spring. Oil Pump Mounting A4975879 Core. Seals.Gaskets. Turbo Oil A3401290 Pan gasket A3032787 Seal. fit and function • Encapsulated sealing openings at critical points • Multi-layer expanded graphite over perforated steel core • Special coating seals head impections • Extended Ring-Lock sealing surface improves durability and performance . 10 Stainless Steel Ring-Lock Sealing Surface AFA Improved Stainless Steel Ring-Lock Sealing Surface • OE form. Air Compressor Head Repair Camshaft Celect Out NEW IMPROVED AFA M11 HEAD GASKET SEALING RING The original Cummins design had shorter. Exhaust Manifold 6 Required A3803767 Gasket Kit. Threaded Oil Pan Plug A67946 Washer. Pick Up Tube 2 Required A3055069 Plug. Fuel Pump Coupling A3803478 Gasket kit. & Kits Part Number Description Comment A3883220 Gasket. Rocker Lever Cover A4070529 Gasket. The M11 Engine has increased horsepower and more demanding performance characteristics AFA has extended this sealing surface to maximize stability. Oil Pan Plug A3328948 Gasket. Fuel Pump Repair A3072919 Gasket. Block Hand Hole A4026171 Gasket. Rocker Cover Housing A3025296 Gasket. Fuel Pump Coupling A3046200 Spider. less stabile sealing overlap on the Multi-Layer gasket body. improve sealing and ensure improved durability as well as performance. Turbo Mounting A3899343 Gasket. Rear Cover A3883472 Gasket. AFA Industries Warranty for Replacement Parts Products Warranted This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material under normal use and service U.S.A. Coverage AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation. International Coverage AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs first from date of first installation. AFA responsibilities AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed. Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure. Owner responsibilities Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a failure considered to be warrantable. It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure. Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Owner is responsible for “down-time” expenses and all business costs and losses resulting from a warrantable failure Warranty limitations AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner. The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchantability or fitness for a particular purpose. 11 Heavy Duty Engine Parts World Class Cutting Edge Technology in Every Part www.AFAindustries.com • Phone (586) 752-2900 •
[email protected] © 2012 AFA Industries Click Here to Return to INTRODUCTION PAGE Effective November 2012 Heavy Duty Engine Parts CUMMINS N14/N14 CELECT PLUS PARTS CATALOG 1 2 AFA CUMMINS N14/N14 CELECT PLUS PARTS CATALOG Table of Contents CUMMINS N14/N14 CELECT PLUS CPL List . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Connecting Rod Bearings & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Crankshaft Damper & Sealing Components. . . . . . . . . . . . . . . . . . . . . . . . . . 7 Camshaft Followers & Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Rocker Box Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Specialty Gasket Sets-CUMMINS N14/N14 CELECT PLUS . . . . . . . . . . . . 10 AFA GASKETS • CAD/CAM Precision • Application Specific base materials • Advanced plasma coated facings • Superior thermal conduction • Emissions and durability compliant The molded fluoroelastomer edging on this steel head gasket flexes with engine movement maintaining its sealing properties. It requires lower head bolt torque and, unlike other materials, as compression increases performance increases. The edging prevents external engine contamination, corrosion and coolant leakage. 3 These part numbers are good up to 525 horsepower. Cylinder kit part numbers A3803753 and A3803757 use non-anodized pistons and can be used up to 370 horsepower in N-14 truck appllications.AFA Cummins CUMMINS N14/N14 CELECT PLUS CPL List CPL number Model Cylinder Kit CPL number Model Cylinder Kit 1309 NTA 14 A3803755 1324 NTA-460 A3803755 1374 N14-370 A3803759 1380 N14-330/350 A3803759 1384 N14-460E A3803755 1385 N14-430E A3803755 1386 N14-430E A3803755 1389 N14-370E A3803755 1390 N14-370E A3803755 1391 N14-350E A3803755 1392 N1-330E A3803755 1393 N14-330E A3803755 1394 N14-310E A3803755 1395 N14-310/330P A3803759 1405 N14-410 A3803759 1426 N14-410E A3803755 1445 N14-370E A3803755 1507 N14-350P A3803759 1529 N14-350P A3803759 1530 NTA14-330 A3803759 1532 N14-330P/350P A3803759 1533 N14-370E A3803755 1534 N14-370E A3803755 1535 N14-350E A3803755 1536 N14-330E A3803755 1537 N14-330E A3803755 1538 N14-310E A3803755 1540 N14-330E A3803755 1548 N14-460E A3803755 1572 N14-460E A3803755 1573 N14-370/410/430E A3803755 1574 N14-310/330/350E A3803755 1575 N14-460E A3803755 1580 N14-430/460E A3803755 1583 370/420/430/460 A3803755 1607 N14-370/410 A3803759 1611 N14-440/500E A3803755 1649 N14-300E A3803755 1652 N14-430 A3803759 1807 310/330/350/370E A3803740 1809 410/435/445E A3803742 1831 N14-430/460E A3803755 1833 N14-330/350E A3803740 1844 N14-410 thru 500E A3803742 1852 N14-500E A3803742 1878 N14-430 A3803759 1896 N14-410 thru500E A3803742 1921 NTA-14C A3803742 1924 N14-525CE A3803742 1944 N14-430/460E A3803755 1956 N14-350/370 A3803759 1957 N14-410 A3803759 1987 N14-350ESP A3803742 2003 N14-500E A3803742 2025 N14-435/525E A3803742 2027 N14-310/370E A3803740 2033 NTA14-C A3803742 2038 NTA14-C A3803740 2143 N14-525E A3803742 2228 N530E A3803742 2261 N14-525CE A3803742 2306 N530E A3803742 2330 NTA14-C A3803740 2388 N14E-R A3803742 2389 NTA14-E A3803740 2390 N14-370/475E A3803742 2391 NTA14-E A3803742 2403 N14-480CE A3803742 2453 NTA14-M A3803742 2492 N530E A3803742 2529 NTA14-M A3803742 2575 N14-R A3803740 2590 NTA14-E A3803740 2591 N14-475E A3803742 2592 NTA14-E A3803742 2659 N14-525CE A3803742 2861 N14-M A3803742 2862 N14-M A3803742 8023 N14-R A3803742 9921 N14-480CE A3803742 9925 N14-525CE A3803742 9951 N14-525CE A3803742 Note 2: Cylinder kit part numbers A3803755 and A3803759 use anodized pistons. 4 . 040 O/S 3804500 A3801387 0. Cylinder Components Part number Description Comment Pist.020” UPF A3803755 Cylinder kit NTA14E (Celect) Above 350 HP.020” UPF 5 .020/0. Anodized Crown A3803754 A3064304 A3801826 STD A3064305 (2) A3803219 0. Kit Pist pin/ret Liner kit * Ring set A3803740 Cylinder kit Articulated Piston A3803739 A3064304 A3801826 STD 3804500 A3064305 (2) A3803219 0. an upper gasket set and a lower gasket set.020/0. Non-Anodized Crown A3803752 A3064304 A3801826 STD A3064305 (2) A3803219 0.040 O/S A3801387 0. Part number OH3803759 engine kit (overhaul) would consist of quantity 6 of A3803759 cylinder kits.040 O/S 3804500 A3801387 0. For example.040 O/S 3804500 A3801387 0.020” UPF A3803753 Cylinder kit NTA14E (Celect) Below 350 HP. main bearing set. part number IF3803742 engine kit (in-frame) would consist of quantity 6 of A3803742 cylinder kits.040 O/S 3804500 A3801387 0.020/0.020” UPF A3803757 Cylinder kit NTA14 (STC) Auto & Industrial Below 370 HP Non-Anodized Crown A3803756 A3064304 A3801826 STD A3064305 (2) A3803219 0. main bearings.020/0.020” UPF A3803742 Cylinder kit Articulated Piston A3803741 A3064304 A3801826 STD A3064305 (2) A3803219 0. rod bearings. rod bearings. use “IF” for in-frame or “OH” for an overhaul kit in front of the cylinder kit part number.020/0. head gasket set and pan set.Engine Kits Part Number Description Comment IF3803740 Inframe Kit Articulated Cylinder kit IF3803742 Inframe Kit Articulated Cylinder kit IF3803753 Inframe Kit NTA14E (Celect) Below 350 HP (Non-Anodized Crown) IF3803755 Inframe Kit NTA14E (Celect) Above 350 HP (Anodized Crown) IF3803757 Inframe Kit NTA14 (STC) Auto & Industrial Below 370 HP (Non-Anodized Crown) IF3803759 Inframe Kit NTA14 (STC) Auto & Industrieal Below 370 HP (Anodized Crown) OH3803740 Overhaul Kit Articulated Cylinder kit OH3803742 Overhaul Kit Articulated Cylinder kit OH3803753 Overhaul Kit NTA14E (Celect) Below 350 HP (Non-Anodized Crown) OH3803755 Overhaul Kit NTA14E (Celect) Above 350 HP (Anodized Crown) OH3803757 Overhaul Kit NTA14 (STC) Auto & Industrial Below 370 HP (Non-Anodized Crown) OH3803759 Overhaul Kit NTA14 (STC) Auto & Industrieal Below 370 HP (Anodized Crown) Note 1: To order an engine kit. 020” UPF A3803755 Cylinder kit NTA14E (Celect) Above 350 A3803754 HP.020” . STD A3801261 Main Bearing Set.020/0. Upper N14 CELECT A4025068 Gasket Set. Oil Pan Installation Included Inside In-Frame Kits A4089369 Gasket Set.030” A3801264 Main Bearing Set.020” A3801263 Main Bearing Set.020/0. Lower 94 N14 A4025069 Gasket Set.040 O/S 3804500 A3801387 0.020/0.040 O/S NTA14E (Celect) Below 350 A3803752 HP. . .020/0. Kit Pist pin/ret Liner kit * Ring set A3064304 A3801826 STD 3804500 A3064305 (2) A3803219 0.020” UPF A3054948 Liner Shim. Single Head N-14 Celect Main bearings Part Number Description A3801260 Main Bearing Set. Non-Anodized Crown A3801387 0.040” * All above Main Bearing Sets include thrust washers (A3067568) 6 Comments .020”/.Cylinder Components Part number Description A3803753 Cylinder kit Comment Pist.040” O/S Liner *A3801826 includes A3055099 STD liner & A3800174 seal kit.020” UPF A3803759 Cylinder kit NTA14 (STC) Auto & Industrieal Below 370 HP A3803758 Anodized Crown A3064304 A3801826 STD A3064305 (2) A3803219 0. Upper N14 STC A4089371 Gasket Set. .040 O/S 3804500 A3801387 0. *A3801387 includes A3064325 Upper Press Fit liner & A3800174 seal kit.040 O/S liner & A3800174 seal kit.040 O/S 3804500 A3801387 0.020/0. . Anodized Crown A3064304 A3801826 STD A3064305 (2) A3803219 0.010” A3801262 Main Bearing Set.020” Standard Liner A3065406 Liner Shim. . Gasket Sets Part Number Description Comment A4089368 Gasket Set.020” UPF A3803757 Cylinder kit NTA14 (STC) Auto & Industrial Below 370 HP A3803756 Non-Anodized Crown A3064304 A3801826 STD A3064305 (2) A3803219 0. *A3803219 includes A3065405 0. . Lower 91 N14 AFA185-2 Gasket set. Injector Lever 6 Required 91 N14 A3412922 Pin. Front Crank A3006742 Sleeve. Valve Lever 12 Required 94 N14 A3865237 Pin. . Std 12 Required A3055146 Rod Bearing Shell.Connecting Rod Bearings & Components Part Number Description Comment A3055145 Rod Bearing Shell. Flywheel 12 Required Camshaft. Injector Lever 6 Required 94 N14 7 .020” 12 Required A3078330 Connecting Rod A3064295 Connecting Rod Bushing Wrist-Pin A3349806 Bolt. & Sealing Components Part Number Description A3064291 Crankshaft A217323 Damper Comment A204165 Bolts. Rear Crank A3006743 Sleeve Rear Crank A3036005 Flywheel Housing Aluminum #1 A3021660 Flywheel. Valve Lever 12 Required 91 N14 A4025956 Roller. Valve Lever 12 Required 94 N14 A3161423 Roller.010” 12 Required A3055147 Rod Bearing Shell. Connecting Rod 12 Required Per Engine/2 Per Con Rod Crankshaft. Front Cank A3006737 Oil Seal. Auto 15. Followers & Accessories Part Number Description Comment A3800855 Camshaft STC engines Per CPL or ESN A3803738 Camshaft 94 N14 Per CPL or ESN A3801106 Cam Bearing Set A215233 Camshaft Thrust Washer A3011952 Camp Plug Rear Cam A3036933 Roller. Damper. Valve Lever 12 Required 91 N14 A3013331 Pin. Damper 6 Required A200861 Washer. Injector Lever 6 Required 91 N14 A3166428 Roller. Damper 6 Required A3006736 Oil Seal.5” Clutch A204165 Bolt. . Camshaft. Exhaust 30 A3406657 Valve 91 N14 A3803854 Valve Kit. Front Cover A3067616 Gasket. Exhaust 30 A3069672 Valve 94 N14 Industrial A3800891 Valve Kit. Valve A3068519 Valve 91 N14 . Intake A3803770 Valve Kit. Exhaust 45 N14 Celect Plus (Automotive) A3064312 Guide. Cam Follower 3 Required . Exhaust 94 N14 A3069692 Seat. Exhaust 91 N14 A3084041 Seat. Intake 20 A3084045 Valve 94 N14 and Up A3803726 Valve Kit. Intake 94 N14 A3054600 Seat. Valve Intake & Exhaust A3070460 Spring. Intake 91 N14 A3076515 Seat. Exhaust 45 A3166410 Valve N14 Celect Plus (Automotive) A3084020 Seat.042” Thick A3066291 Push Rod Valve A3067932 Push Rod Injector 91 N14 A3073499 Push Rod Injector 94 N14 AFA204 Cam Follower Repair Kit Late AFA210 Cam Follower Repair Kit Early AFA212 Accessory Drive Repair Kit Minor AFA213 Accessory Drive Repair Kit Major AFA214 Accessory Drive Installation Kit Early AFA215 Accessory Drive Installation Kit CELECT A3067618 Gasket. Followers & Accessories Part Number Description Comment A3166388 Pin.032” Thick A3068475 Gasket. Rear Cover AFA225 Gear Cover Gasket Kit Cylinder Head Components 8 Part Number Description Comment A4058970 Head Gasket A4089371 Head Gasket Set A3803360 Valve Kit. Cam Follower 3 Required . Valve A3064281 Seal. Valve Stem A3072369 Lock. Shaft 6 Required A3068473 Gasket. Injector Lever 6 Required 94 N14 A3064309 Roll Pin 18 Required A205401 Plug. Coupling Lubrication Components Part Number Description Comment A3803369 Oil pump 91 N14 A3803698 Oil pump 94 N14 A4058947 Piston Cooling Nozzle AFA201 Repair Kit. Major Oil Pump AFA202 Repair Kit. Expansion 2 Per Head A68445 Pin. Minor DFC Oil Pump Cooling Components Part number Description Comment A3803605 Water pump A3076489 Thermostat A186780 Thermostat Seal A3066285 Thermostat Gasket A46463A O Ring Thermostat Tube 2 Required AFA166 Installation Kit Water Pump A3603612 Repair Kit. Minor Water Pump A3803614 Repair Kit. Injector 18 Required (STC) A3070136 O Ring. Injector O ring A3406702 Injector Tube From June of 1997 And On A193736 O Ring. Cylinder Head 6 Per Head A147100 Connection. Fuel Crossover 12 Required A131026 Seal. Injector 6 Required (Celect) A3070137 O Ring. O Ring Fuel Cross Over Connection A135308 Cover Plate Fuel Cross Over Connection AS911B Pipe Plug 1/8” NPT A3070486 Injector Tube Through June Of 1997 A3007759 Seal. Expansion 3 Per Head A3007635 Plug. Injector 6 Required (Celect) A3064200 Spider. Fuel Crossover 2 Required A70772 Screw. Injector 6 Required (Celect) A3070138 O Ring. Major Water Pump 9 .Cylinder Head Components Part Number Description Comment A3007634 Plug. Expansion 6 Per Head A3007636 Plug. Groove 2 Per Head A3071161 Bolt. Water Pump Minor Early Major Early Early CELECT 1994 N14 & Up CELECT Late Early AFA212 AFA213 AFA214 AFA215 AFA225 A3803478 A3603612 A3803614 . Rocker Cover 3 Required A3068135 Gasket. Cam Follower 3 Required . Pick Up Tube Oil Pan A3008591 Gasket. .Gaskets and Seals Part Number Description Comment A3074982 Head gasket std.040” O/S Liner A3068473 Gasket. Air Compressor Gasket set. Rocker Box Comment Specialty gasket sets CUMMINS N14/N14 CELECT PLUS Part Number Description AFA166 AFA168 AFA171 AFA185-2 AFA201 AFA202 AFA204 AFA210 Installation Kit. Oil Pump Minor Repair Kit. Rocker Cover Gasket. Pick Up Tube Oil Pan A67946 Washer.042” Thick A3066311 Gasket.020” Standard Liner A3065406 Shim. Front Cover A3067616 Gasket. Cam Follower Repair Kit. DFC Pump Repair Kit. Cam Follower 3 Required A3068475 Gasket.020”/. Intake Manifold 3 Required A3865235 Gasket. Slotted Set Gasket. Drain Plug Oil Pan A3034986 Seal.020” . shaft Screw. Pick Up Tube Oil Pan A3029847 Seal. Front Cank A3006737 Oil Seal. Fuel Pump Minor Repair Kit. Rocker Box 3 Required A4026171 Gasket Fuel Pump Mounting Gaskets and Seals Part Number Description Comment A3099083 Gasket. Rear Cover A3054948 Shim. Exhaust Manifold 3 Required Rocker box parts Part Number Description A203933 A3066644 A3066311 A3068135 A4058981 Plug. . Jake Brake 3 Required A4058981 Gasket. 3 Required A3049998 Head gasket O/S 3 Required A4058790 Head gasket 3 Required A3006736 Oil Seal. Gear Cover Repair Kit. Water Pump Major Repair Kit. Front Crank A3006742 Sleeve. Oil Pan Installation Major Repair Kit. Oil Pan A157551 Gasket. Oil Cooler Repair Kit. Water Pump Gasket kit. Rear Crank A3006743 Sleeve Rear Crank A3067618 Gasket. Cam Follower 10 Coment Part Number Description Comment Accessory Drive Repair Kit Accessory Drive Repair Kit Accessory Drive Installation Kit Accessory Drive Installation Kit Gasket Kit. Jake Brake Gasket. defects in workmanship and material under normal use and service U. filter elements belts. or of merchantability or fitness for a particular purpose. International Coverage AFA applications are covered for 12 months. No overtime or holiday rates will be allowed. owner must give notice to AFA of a failure considered to be warrantable. including progressive damage to the engine in which the part was installed. fuel or lubricants.S. hoses and other maintenance items that are not reusable due to the warrantable failure. It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. warms-up. antifreeze. unlimited miles and unlimited hours of operation. AFA replacement parts are warranted to be free from. belts.000 miles or 3.AFA Industries Warranty for Replacement Parts Products Warranted This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. starting. 11 . This warranty DOES NOT apply to parts provided by AFA at no charge to the owner. AFA makes no other warranties. Owner is responsible for “down-time” expenses and all business costs and losses resulting from a warrantable failure Warranty limitations AFA is not responsible for failures resulting from owner or operator abuse or neglect. hoses and other maintenance items replaced during warranty repairs. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. over-fueling. EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. The warranty set forth herein are the sole warranties made by AFA in regard to its parts. run-in or shut-down practices. filter elements. lack of maintenance of lubricating. improper storage. coolant or air intake systems. Owner responsibilities Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Only new AFA approved parts will be used in making the repair. 100. NO AGENT. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze. Owner is responsible for lodging. over-speeding. Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. whichever occurs first from date of first installation. except where such items are not reusable due to a warrantable failure. AFA will pay for the Lubricating oil. express or implied.A. AFA responsibilities AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure.600 hours of operation. meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Before the expiration of the applicable warranty. such as: operation without adequate coolant. Coverage AFA applications are covered for 24 months. com • Phone (586) 752-2900 •
[email protected] Duty Engine Parts World Class Cutting Edge Technology in Every Part www. . Cummins is the Registered Trademark of Cummins Inc.com © 2012 AFA Industries.AFAindustries. 9 PARTS CATALOG 1 .Click Here to Return to INTRODUCTION PAGE Effective November 2012 Heavy Duty Engine Parts AFA CUMMINS 4B3.9/6B5. 2 . . . . . . . . . Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFA 4B3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket Sets. . . . . . . . . . Connecting Rod Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Transfer Pumps. . . . . . . Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Rod Bearings. . . . . . . . . . . . . . . . . . Connecting Rods. . . . . Main Bearings. . . . . . . . . . . . . . . . Cooling Components . . . . . . . Fuel Transfer Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Parts Catalog 4 Cylinder-8 Valve PARTS CATALOG Table of Contents CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Parts Catalog 6 Cylinder-12 Valve PARTS CATALOG Table of Contents CPL List . . Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . Engine Kits. . . Lubrication Components. . . . Crankshaft & Sealing Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket Sets. . . Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 12 13 14 14 14 16 16 16 16 17 17 17 17 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubrication Components. . . Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Components. . . . . . . Crankshaft & Sealing Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 6 6 6 7 7 7 8 8 8 9 9 9 AFA 6B5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AFA 4B3.9 Parts Catalog 4 Cylinder-8 Valve CPL List Piston Kit A3802160 & Oversizes: 593-690-727-730-762-763-767-817-857-858 971-1201-1202-1268-1277-1287-1508-1509 1631-1659-2021-2340-2414 Piston Kit A3802060 & Oversizes: 591-681-721-725-791-843-895-981-1172-1239 1312-1522-1932 Piston Kit A3802747 & Oversizes: 1934-1965-1966-1967-2109-2142-2144-2302 2351-2359-2478-2528-2623-2672-2808-2857 2881 Piston Kit A3802100 & Oversizes: 594-595-696-710-711-741-826-937-961-1173 1278-1520-1521-1525-1526-2377 Piston Kit A3802562 & Oversizes: 1839-2001-2195-2304 Piston number A3802248 & oversizes: 986 & 1260 Piston number A3802757 & oversizes: 1963-2264-2623 4 . 020” 1.020” 1.040” OH3802759-4B Overhaul Kit 1.00mm/.00mm/.50mm/. 5 .040” OH3802134-4B Overhaul Kit 1.040” IF3802100-4B In-Frame Kit STD OH3802100-4B Overhaul Kit STD IF3802102-4B In-Frame Kit .00mm/.020” 1.040” OH3802565-4B Overhaul Kit 1.00mm/.020” IF3802765-4B In-Frame Kit 1.50mm/.50mm/.040” IF3802060-4B In-Frame Kit STD OH3802060-4B Overhaul Kit STD IF3802062-4B In-Frame Kit .00mm/.040” *OH Kits include: 4 Piston Kits.50mm/.020” 1.50mm/.00mm/.020” IF3802565-4B In-Frame Kit 1.00mm/.Engine Kits Kit Number Description Kit Number Description IF3802160-4B In-Frame Kit STD OH3802160-4B Overhaul Kit STD IF3802132-4B In-Frame Kit .040” IF3802747-4B In-Frame Kit STD OH3802747-4B Overhaul Kit STD IF3802764-4B In-Frame Kit .00mm/.00mm/.50mm/.020” OH3802102-4B Overhaul Kit .00mm/.020” 1.00mm/.50mm/.020” OH3802564-4B Overhaul Kit . Main Bearings with Thrust Washers.00mm/. Rod Bearings and an oil pan installation gasket kit. Main Bearing with Thrust Washers.00mm/.00mm/.020” 1.040” *IF kits include: 4 Piston Kits.040” STD .00mm/.50mm/.50mm/.00mm/.50mm/.020” OH3802764-4B Overhaul Kit .50mm/.040” OH3802104-4B Overhaul Kit 1.040” STD .040” STD . Rod Bearings and an oil pan installation gasket kit.00mm/.040” IF3802561-4B In-Frame Kit STD OH3802561-4B Overhaul Kit STD IF3802562-4B In-Frame Kit STD OH3802562-4B Overhaul Kit STD IF3802564-4B In-Frame Kit .020” IF3802064-4B In-Frame Kit 1.50mm/. Kit Number OH3802160-4B OH3802132-4B OH3802134-4B OH3802100-4B OH3802102-4B OH3802104-4B OH3802060-4B OH3802062-4B OH3802064-4B OH3802747-4B OH3802764-4B OH3802765-4B OH3802561-4B OH3802562-4B OH3802564-4B OH3802565-4B OH3802757-4B OH3802758-4B OH3802759-4B Description Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit Overhaul Kit STD .040” STD .020” OH3802758-4B Overhaul Kit .00mm/.50mm/.50mm/.020” IF3802104-4B In-Frame Kit 1.040” OH3802765-4B Overhaul Kit 1.040” STD STD .020” IF3802134-4B In-Frame Kit 1.50mm/. Upper and Lower Gasket Sets.50mm/.50mm/.020” OH3802132-4B Overhaul Kit .040” IF3802757-4B In-Frame Kit STD OH3802757-4B Overhaul Kit STD IF3802758-4B In-Frame Kit . Upper Gasket Set.020” IF3802759-4B In-Frame Kit 1.50mm/.040” OH3802064-4B Overhaul Kit 1.020” OH3802062-4B Overhaul Kit . 020 O. A3802062WP A3802042 A3934048 A3920691 (2) A3802064 Piston Kit. 1. Upper .040 O. 1.00mm/.00mm O/S *Note All above Main Bearing sets come with Thrust Washers.50mm/.040 O. STD A3802060WP A3802040 A3934048 A3920691 (2) A3802062 Piston Kit.S A3802134WP A3802423 A3934048 A3920691 (2) A3802060 Piston Kit. 6 Comment .00mm/.00mm/. STD A3802561WP A3802421 A3934047 A3920691 (2) A3802562 Piston Kit.50mm O/S A3802375 Gasket Set.S. A3802564WP A3802422 A3934047 A3920691 (2) A3802565 Piston Kit. Upper .00mm/. 1.15mm O/S A3802242 Gasket Set. A3802758WP A3802863 A3934047 A3920691 (2) A3802759 Piston Kit.Cylinder Components Part Number Description Piston Kit With Pin Ring Set Piston Pin Retainers A3802160 Piston Kit.040 O. Upper STD Head Gasket A3802362 Gasket Set. A3802102WP A3802422 A3934048 A3920691 (2) A3802104 Piston Kit. .50mm/. STD A3802160WP A3802421 A3934048 A3920691 (2) A3802132 Piston Kit.50mm/.S A3802765WP A3802423 A3934047 A3920691 (2) A3802248 Piston Kit.S A3802250WP A3802423 A3934047 A3920691 (2) A3802757 Piston Kit. 1. . Gasket Sets Part Number Description Comment A3804896 Gasket Set.25mm O/S A3802012 Main Bearing Set.S.S A3802064WP A3802044 A3934048 A3920691 (2) A3802100 Piston Kit.S. .S. 1.040 O. STD A3802011 Main Bearing Set. . 1. 1.040 O.020 O.75mm O/S A3802014 Main Bearing Set.020 O. 1.S A3802100WP A3802421 A3934048 A3920691 (2) A3802102 Piston Kit.S.S A3802565WP A3802423 A3934047 A3920691 (2) A3904166 Cylinder Block Repair Sleeve *Must put “WP” on end of any of the above Piston Kit part numbers to get a piston kit with pin. . A3802764WP A3802422 A3934047 A3920691 (2) A3802765 Piston Kit. Lower Main Bearings Part Number Description A3802010 Main Bearing Set.50mm/. STD A3802747WP A3802421 A3934047 A3920691 (2) A3802764 Piston Kit.50mm/. 1.00mm/. . STD A3802248WP A3802421 A3934047 A3920691 (2) A3802249 Piston Kit.00mm/. . STD A3802757WP A3802750 A3934047 A3920691 (2) A3802758 Piston Kit.50mm/.020 O.S A3802104WP A3802423 A3934048 A3920691 (2) A3802747 Piston Kit.020 O. . A3802249WP A3802422 A3934047 A3920691 (2) A3802250 Piston Kit.50mm/.040 O. STD A3802562WP A3802421 A3934047 A3920691 (2) A3802564 Piston Kit.020 O.00mm/. A3802132WP A3802422 A3934048 A3920691 (2) A3802134 Piston Kit.040 O.S A3802759WP A3802864 A3934047 A3920691 (2) A3802561 Piston Kit.00mm/. .020 O.S.040 O.50mm O/S A3802013 Main Bearing Set.S. . 010” Upper Shell A4892795 Bearing. Con Rod .030” 2 Per Rod A4932378 Bearing. Con Rod .25mm O/S .Connecting Rod bearings Part Number Description Comment A3939859 Bearing.010” 2 Per Rod A4932376 Bearing.020” 2 Per Rod A4932377 Bearing.040” Upper Shell A4892798 Bearing.030” Upper Shell A4892797 Bearing.25mm O/S . Con Rod 1. Con Rod 1.50mm O/S . Con Rod .50mm O/S .010” Lower Shell A4932376 Bearing. Rear Crank A3804899 Front seal kit Crankshaft A3934486 Rear Seal Crankshaft A3938159 Gasket. Con Rod STD STD 2 Per Rod A4932375 Bearing. Con Rod 1.040” 2 Per Rod *Note Above Rod Bearings are used on Non-Fractured Early Style Con Rods.040” Lower Shell *Note Above Rod Bearings are used on Fractured Late Style Con Rods.020” Upper Shell A4892796 Bearing. Rear Cover 7 . Con Rod STD STD Upper Shell A4893693 Bearing. A3963562 Bearing. Con Rod . Con Rod . Con Rod .75mm O/S . Connecting Rod Wrist-Pin A3900919 Connectiong Rod Cap Bolt For A3901569 Rod Crankshaft & Sealing Components Part Number Description Comment A3907803 Crankshaft Less Gear A3929027 Gear A3906080 Wear sleeve.00mm O/S . Front Crank A3906081 Wear sleeve.25mm O/S .030” Lower Shell A4932378 Bearing.75mm O/S .020” Lower Shell A4932377 Bearing. Con Rod .75mm O/S . Con Rod . Connecting Rods Part Number Description Comment A3901569 Connecting Rod Non-Fractured Early A4943979 Connecting Rod Fractured-Late A4891178 Bushing. Con Rod .00mm O/S .00mm O/S . Con Rod STD STD Lower Shell A4932375 Bearing. Rear Cover A3912473 Seal Ring.50mm O/S . Exhaust A3906206 Guide. Valve Stem Intake & Exhaust A3900250 Keeper 2 per valve A3920779 Bolt. Exhaust A3900276 Spring. Intake A3904105 Insert. Oil Cooler Replaces A3926760 A3929792 Gasket. Intake A3920868 Valve. Valve Stem A3900299 Valve Spring Retainer A3906854 Insert.Camshaft & Tappet Components Part Number Description Comment A3925582 Camshaft PER CPL A3927155 Cam Thrust Support A3907431 Cam Gear A3901306 Cam bushing Numbert 1 Position Only A3931623 Tappet 8 Required A3284377 Push rod Cylinder Head Components Part Number Description Comment A3802355 Valve Kit. Valve A3921640 Seal. Cylinder Head 4 Required A3920780 Bolt. Intake With Keepers A3802356 Valve Kit. Exhaust With Keepers A3920867 Valve. Filter Head Oil Cooler . Cylinder Head 10 Required Lubrication Components 8 Part Number Description Comment A3930336 Oil pump A3921557 Oil cooler 7 plate A4932124 Gasket. Cooling Components Part Number Description Comment A3286278 Water Pump A3802273 Thermostat Kit A3923331 Gasket. Gear Cover A3938159 Gasket. Rear Cover A3912473 Seal Ring. Turbo Oil Drain A3926760 Gasket. . Turbo Mounting A3969988 Gasket.50 mm O/S A3914385 Gasket. Thermostat Housing Cover A3927154 Gasket. Exhaust Manifold 4 Required Fuel Pump Turbo Oil Inlet Oil Cooler 4 Required 9 .15mm O/S A3283339 Head Gasket. Valve Cover A3938153 Gasket. Rear Cover A3930906 Gasket. . Thermostat Housing Cover A3914086 Belt Tensioner A3288724 Belt 55” A3288867 Belt 59” Fuel Transfer Pumps Part Number Description A3936319 Fuel Transfer Pump A3966154 Fuel Transfer Pump Comment Gaskets & Seals Part Number Description Comment A3283333 Head Gasket. Pick-Up Tube A3923331 Gasket. Oil Cooler A3929792 Gasket. Filler Head A3938162 Gasket. Connection A3937706 Gasket. Push Rod Cover A3939258 Gasket. Cover Plate A3901356 Gasket. Intake Manifold A3283767 Gasket. STD STD A3283336 Head Gasket. Oil Pan A3938157 Gasket. AFA PISTONS All of our pistons include a metallurgically bonded NI-resist insert in the top critical land area. This alloy being much harder than the piston itself prevents groove distortion due to the extreme forces exerted on the compression ring. • Computer Aided Design for precision • Function-driven metallurgical alloys • Ni-resist compression ring inserts • Proprietary coatings improve durability CAD/CAM Production Facilities 10 . AFA 6B5.9 Parts Catalog 6 Cylinder-12 Valve CPL list Piston Kit A3802160 & Oversizes: 597-692-716-729-761-804-807-856-938-943-947-948 949-950-994-1160-1163-1168-1189-1207-1245-1246 1266-1279-1288-1289-1440-1627-1685-2049-2413 Piston Kit A3802100 & Oversizes: 599-600-698-712-715-742-792-834-912-940-961-962-983 998-1174-1209-1518-1519-1523-1534-1581-2050-2530-2891 Piston number A3802747 & Oversizes: 1902-1934-1948-1961-1962-2014-2015-2016-2071 2122-2146-2296-2303-2372-2373-2417-2538-2868 Piston Kit A3802487 & Oversizes: 1549-1550-1815-1816-1863-1901-1959-1968-2022 2023-2174-2265-2268-2292-2308-2346-2349 Piston Kit A3802248 & oversizes: 1351 & 1579 Piston Kit A3802561 & A3802562 & Oversizes: 1551-1552-1553-1888-1895-1914-1915-1916-2000 2175-2243-2249-2252-2253-2305-2347 Piston Kit A3802060 & Oversizes: 596-691-714-791-802-845-960-999-1320-1403-1433 Piston Kit A3802170 & Oversizes: 953-970-1165-1247-1313-1322-1570-1613-1638-1928 Piston Kit A3802757 & Oversizes: 1889-2063-2479-8085-8108-8208 Piston Kit A3802251 & Oversizes: 987-1261-1358-1422-1527 11 . 040” IF3802251-6B In-Frame Kit STD OH3802252-6B Overhaul Kit STD IF3802252-6B In-Frame Kit .040” IF3802487-6B In-Frame Kit STD OH3802487-6B Overhaul Kit STD IF3802493-6B In-Frame Kit .040” OH3802565-6B Overhaul Kit 1.020” OH3802764-6B Overhaul Kit .00mm/.040” IF3802100-6B In-Frame Kit STD OH3802100-6B Overhaul Kit STD IF3802102-6B In-Frame Kit .040” IF3802747-6B In-Frame Kit STD OH3802747-6B Overhaul Kit STD IF3802764-6B In-Frame Kit .020” OH3802249-6B Overhaul Kit .00mm/.040” IF3802561-6B In-Frame Kit STD OH3802561-6B Overhaul Kit STD IF3802562-6B In-Frame Kit STD OH3802562-6B Overhaul Kit STD IF3802564-6B In-Frame Kit .020” OH3802102-6B Overhaul Kit .040” IF3802248-6B In-Frame Kit STD OH3802248-6B Overhaul Kit STD IF3802249-6B In-Frame Kit .020” OH3802758-6B Overhaul Kit .00mm/.040” OH3802759-6B Overhaul Kit 1.50mm/. Rod Bearings and an oil pan installation gasket kit. *OH Kits include: 6 Piston Kits.040” OH3802765-6B Overhaul Kit 1. 12 .040” OH3802104-6B Overhaul Kit 1.020” IF3802064-6B In-Frame Kit 1.00mm/.00mm/.040” IF3802757-6B In-Frame Kit STD OH3802757-6B Overhaul Kit STD IF3802758-6B In-Frame Kit .50mm/.040” *IF kits include: 6 Piston Kits.50mm/.50mm/.50mm/.50mm/.50mm/. Rod Bearings and an oil pan installation gasket kit.020” IF3802565-6B In-Frame Kit 1.040” OH3802253-6B Overhaul Kit 1.50mm/.020” IF3802104-6B In-Frame Kit 1.020” IF3802765-6B In-Frame Kit 1.020” IF3802253-6B In-Frame Kit 1.020” OH3802132-6B Overhaul Kit .50mm/.00mm/.00mm/.00mm/.040” OH3802064-6B Overhaul Kit 1.040” IF3802060-6B In-Frame Kit STD OH3802060-6B Overhaul Kit STD IF3802062-6B In-Frame Kit . Upper Gasket Set.50mm/.50mm/.040” OH3802250-6B Overhaul Kit 1.040” OH3802174-6B Overhaul Kit 1.020” IF3802250-6B In-Frame Kit 1.00mm/.Engine Kits Kit Number Description Kit Number Description IF3802160-6B In-Frame Kit STD OH3802160-6B Overhaul Kit STD IF3802132-6B In-Frame Kit .50mm/.00mm/. Main Bearings with Thrust Washers.00mm/.00mm/.50mm/.50mm/.020” OH3802172-6B Overhaul Kit .00mm/.040” IF3802170-6B In-Frame Kit STD OH3802170-6B Overhaul Kit STD IF3802172-6B In-Frame Kit .020” OH3802564-6B Overhaul Kit .00mm/.00mm/.020” OH3802062-6B Overhaul Kit .040” OH3802495-6B Overhaul Kit 1.020” IF3802495-6B In-Frame Kit 1. Upper and Lower Gasket Sets.00mm/.00mm/.50mm/. Main Bearing with Thrust Washers.00mm/.00mm/.50mm/.020” IF3802134-6B In-Frame Kit 1.00mm/.020” OH3802493-6B Overhaul Kit .50mm/.020” OH3802252-6B Overhaul Kit .020” IF3802759-6B In-Frame Kit 1.50mm/.020” IF3802174-6B In-Frame Kit 1.50mm/.040” OH3802134-6B Overhaul Kit 1.50mm/. .020 A3802764WP A3802422 A3934047 A3920691 (2) A3802765 Piston Kit.040 A3802565WP A3802423 A3934047 A3920691 (2) A3802170 Piston Kit. . STD A3802060WP A3802040 A3934048 A3920691 (2) A3802062 Piston Kit.040 A3802765WP A3802423 A3934047 A3920691 (2) A3802248 Piston Kit.020 A3802253WP A3802422 A3934047 A3920691 (2) A3802253 Piston Kit.040 A3802759WP A3802864 A3934047 A3920691 (2) A3802561 Piston Kit.040 A3802104WP A3802423 A3934048 A3920691 (2) A3802747 Piston Kit.50mm/. 1. 1. STD A3802487WP A3802421 A3934047 A3920691 (2) A3802493 Piston Kit. 1. 1.00mm/. 1. .50mm/.020 A3802102WP A3802422 A3934048 A3920691 (2) A3802104 Piston Kit.00mm/.50mm/. STD A3802248WP A3802421 A3934047 A3920691 (2) A3802249 Piston Kit. . 1. 1. STD A A3802561WP A3802421 A3934047 A3920691 (2) A3802562 Piston Kit. STD A3802160WP A3802421 A3934048 A3920691 (2) A3802132 Piston Kit.50mm/.040 A3802174WP A3802423 A3934047 A3920691 (2) A3802487 Piston Kit.50mm/. .Cylinder Components Part Number Description Piston Kit With Pin Ring Set Piston Pin Retainers A3802160 Piston Kit.00mm/.50mm/.020 A3802564WP A3802422 A3934047 A3920691 (2) A3802565 Piston Kit. STD B A3802562WP A3802421 A3934047 A3920691 (2) A3802564 Piston Kit. STD A3802170WP A3802421 A3934047 A3920691 (2) A3802172 Piston Kit.020 A3802062WP A3802042 A3934048 A3920691 (2) A3802064 Piston Kit.50mm/.50mm/.00mm/.00mm/.00mm/. STD A3802100WP A3802421 A3934048 A3920691 (2) A3802102 Piston Kit.00mm/.040 A3802495WP A3802423 A3934047 A3920691 (2) A3802251 Piston Kit.040 A3802253WP A3802423 A3934047 A3920691 (2) A3904166 Cylinder Block Repair Sleeve *Must put “WP” on end of p/n to get a piston kit with pin 13 .00mm/.50mm/.00mm/. .020 A3802172WP A3802422 A3934047 A3920691 (2) A3802174 Piston Kit. STD A3802747WP A3802421 A3934047 A3920691 (2) A3802764 Piston Kit.040 A3802064WP A3802044 A3934048 A3920691 (2) A3802100 Piston Kit.040 A3802134WP A3802423 A3934048 A3920691 (2) A3802060 Piston Kit.020 A3802493WP A3802422 A3934047 A3920691 (2) A3802495 Piston Kit.00mm/. . STD A3802757WP A3802750 A3934047 A3920691 (2) A3802758 Piston Kit.50mm/. . 1. 1.020 A3802249WP A3802422 A3934047 A3920691 (2) A3802250 Piston Kit. . 1. .020 A3802132WP A3802422 A3934048 A3920691 (2) A3802134 Piston Kit.020 A3802758WP A3802863 A3934047 A3920691 (2) A3802759 Piston Kit. STD A3802251WP A3802421 A3934047 A3920691 (2) A3802253 Piston Kit.040 A3802250WP A3802423 A3934047 A3920691 (2) A3802757 Piston Kit. Con Rod STD STD Upper Shell A4893693 Bearing.25mm O/S A3802245 Gasket Set.00mm O/S . Con Rod .25mm O/S . Con Rod STD STD Lower Shell A4932375 Bearing.75mm O/S .010” Upper Shell A4892795 Bearing. Con Rod .020” 2 Per Rod A4932377 Bearing.030” Upper Shell A4892797 Bearing.040” Upper Shell A4892798 Bearing.75mm w/thruse A4955863 Main Bearing Set 1.00mm w/thrust *Note All Above Main Bearing Sets come with Thrust Washers Connecting Rod Bearings Part Number Description Comment A3939859 Bearing.50mm O/S .75mm O/S . Con Rod 1. Con Rod . .030” Lower Shell A4932378 Bearing. Con Rod .50mm O/S . Con Rod .010” 2 Per Rod A4932376 Bearing.Gasket Sets Part Number Description Comment A3804897 Gasket Set.50mm O/S .00mm O/S . A3963562 Bearing.50mm w/thrust A4955862 Main Bearing Set . Con Rod .00mm O/S 1. Upper . Con Rod . 14 .25mm w/thrust A4955861 Main Bearing Set. Upper STD Head Gasket A3802364 Gasket Set. .020” Upper Shell A4892796 Bearing. Con Rod 1. Con Rod . Lower Main Bearings Part number Description Comment A4955853 Main Bearing Set std w/thrust A4955860 Main Bearing Set. Con Rod 1.25mm O/S . Upper .00mm O/S .25mm O/S .50mm O/S A3802376 Gasket Set.50mm O/S .75mm O/S .040” Lower Shell *Note Above Rod Bearings are used on Fractured Late Style Con Rods.030” 2 Per Rod A4932378 Bearing.25mm O/S .75mm O/S .040” 2 Per Rod *Note Above Rod Bearings are used on Non-Fractured Early Style Con Rods. Con Rod STD STD 2 Per Rod A4932375 Bearing.010” Lower Shell A4932376 Bearing. Con Rod .020” Lower Shell A4932377 Bearing. AFA BEARINGS • Meet or exceed OE design specifications • Alloys equal or superior to original equipment • Computer-aided-manufacturing for exact tolerances and repeatability • Continuous quality-control inspection • Application engineered to each engine 15 . Rear Crank A3804899 Front Seal Kit Crankshaft A3934486 Rear Seal Crankshaft A3938159 Gasket. Rear Cover A3912473 Seal Ring.Connecting Rods Part Number Description Comment A3901569 Connecting Rod Non-Fractured Early A4943979 Connecting Rod Fractured-Late A4891178 Bushing. Exhaust A3906854 Insert. Rear Cover Camshaft & Tappet Components Part Number Description Comment A3914639 Camshaft A3901306 Cam bushing #1 Position In Block A3931623 Tappet 12 Required A3284377 Push rod A3927155 Cam Thrust Support A3907431 Cam Gear Cylinder Head Components 16 Part Number Description Comment A3802355 Valve Kit. Intake A3906206 Guide. Valve A3921640 Valve Stem Seal A3900299 Retainer. Intake A3802356 Valve Kit. Valve Stem Intake & Exhaust A3900250 Keeper 2 Per Valve A3920779 Head bolt 6 Required A3920780 Head bolt 14 Required . Connecting Rod Wrist-Pin A3900919 Connectiong Rod Cap Bolt For A3901569 Rod Crankshaft & Sealing Components Part Number Description Comment A3908032 Crankshaft With Gear A3906080 Wear Sleeve. Exhaust A3900276 Spring. Front Crank A3906081 Wear Sleeve. Valve Spring A3904105 Insert. Lubrication Components Part Number Description Comment A3937404 Oil pump A3921558 Oil cooler A4932124 Gasket. Oil Cooler Replaces A3926760 A3939792 Gasket. Oil Cooler Replaces A3926760 A3939792 Gasket. Rear Cover A3804899 Seal Kit. Valve Cover A3938153 Gasket. STD A3283337 Head Gasket. Filter Head Oil Cooler A3931346 Gasket. Intake Manifold A3930906 Gasket. Filter Head oil cooler Cooling Components Part Number Description A3286278 Water pump A3802273 Thermostat Kit A3923331 Gasket. Cover Plate Fuel Pump A3901356 Gasket.50mm O/S Comment A3938159 Gasket. Rear Crank A3938152 Gasket. Turbo Mounting A3969988 Gasket. Thermostat Housing Cover A3927154 Gasket. Push Rod Side Cover A3939258 Gasket. Rear Cover A3912473 Seal Ring. Turbo Oil Drain 6 Required Turbo Oil Inlet A4932124 Gasket. Connection A3937706 Gasket. Oil Pan A3938157 Gasket. Pick Up Tube A3923331 Gasket. Intake Manifold Cover A3284623 Gasket. .25mm O/S A3283339 Head Gasket. Exhaust Manifold 6 Required 17 . Front Crank A3934486 Seal Kit. . Thermostat Housing Cover Comment Fuel Transfer Pumps Part Number Description Comment A3966154 Fuel Transfer Pump With Gasket A3936319 Fuel Transfer Pump With Gasket A3918076 Fuel Transfer Pump Low Flow-With Gasket Gaskets & Seals Part Number Description A3283335 Head Gasket. AFA VALVE TRAIN • Total system engineering • State-of-the-art manufacturing • Precise metallurgy and heat treating • Exacting machining • Scrupulous quality control AFA RINGS • CAD/CAM Precision • Application Specific base materials • Advanced plasma coated facings • Superior thermal conduction • Emissions and durability compliant 18 . The warranty set forth herein are the sole warranties made by AFA in regard to its parts. hoses and other maintenance items that are not reusable due to the warrantable failure. antifreeze. whichever occurs first from date of first installation. including progressive damage to the engine in which the part was installed. Owner responsibilities Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. NO AGENT. Owner is responsible for “down-time” expenses and all business costs and losses resulting from a warrantable failure Warranty limitations AFA is not responsible for failures resulting from owner or operator abuse or neglect. over-fueling. defects in workmanship and material under normal use and service U. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. warms-up. improper storage. AFA will pay for the Lubricating oil. Only new AFA approved parts will be used in making the repair.000 miles or 3. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. International Coverage AFA applications are covered for 12 months. Before the expiration of the applicable warranty. coolant or air intake systems. over-speeding. Owner is responsible for the cost of lubricating oil antifreeze. hoses and other maintenance items replaced during warranty repairs. belts. starting. express or implied. EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY.A. Coverage AFA applications are covered for 24 months. filter elements belts. except where such items are not reusable due to a warrantable failure. lack of maintenance of lubricating. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner. Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. fuel or lubricants. No overtime or holiday rates will be allowed. owner must give notice to AFA of a failure considered to be warrantable. or of merchantability or fitness for a particular purpose. such as: operation without adequate coolant. run-in or shut-down practices. AFA makes no other warranties. filter elements. It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. unlimited miles and unlimited hours of operation. AFA responsibilities AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure.S.600 hours of operation. 100. Owner is responsible for lodging. 19 . meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure.AFA Industries Warranty for Replacement Parts Products Warranted This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from. Cummins is the Registered Trademark of Cummins Inc.AFAindustries.com • Phone (586) 752-2900 •
[email protected] © 2012 AFA Industries.Heavy Duty Engine Parts World Class Cutting Edge Technology in Every Part www. . 3 8.3-12 Valve PARTS CATALOG 1 .Click Here to Return to INTRODUCTION PAGE Effective November 2012 Heavy Duty Engine Parts AFA CUMMINS 6CT.6CTA8. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Connecting Rod Bearings & Components . . . . . . 9 Fuel Transfer Pump. . . . . . . . . . . . . . . . . . . . . 10 AFA PISTONS • Computer Aided Design for precision • Function-driven metallurgical alloys • Ni-resist compression ring inserts • Proprietary coatings improve durability • Available in one and two piece articulated 3 . . . . 8 Crankshaft & Seals . . . . . . 8 Camshaft Tappet & Push Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Cylinder Components. . . . . . . . . . . . . . . . . . . . 9 Cooling Components . . . . . . . . 9 Cylinder Head Components . . . . . . . . 9 Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6CTA8. . . . . . . . . . . . . .3 PARTS CATALOG Table of Contents CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . 8 Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Kits. . . . . . . 9 Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFA CUMMINS 6CT. . 3 Parts Catalog CPL list A3917707 Piston CPL Numbers: 1262-1263-1406-1615-1668-2054-2055-2056-2057 2060-2061-2062-2100-2367-2368-2531-2995-2996 2997-8145-8146-8185-8197-8211-8277-8307-8517-8657 A3923163 piston CPL numbers: 602-603-753-819-828-829-942-956-985-1248-1274-1275 1281-1356-1464-1603-9819-9820-9832 A3923164 piston CPL numbers: 604-605-754-755-830-831-890-892-893-959-982-984 1212-1222-1270-1273-1321-1377-1539-1547-1612-1633 1804-1826-1846-1903-2034-2054-2058-2196-2307-2380 2532-2556-2642-2833-2874-2894-9802-9803-9883 A3929161 piston CPL numbers: 1845-1846-1943-1949-2007-2055-2056-2057 2060-2061-2062-2118-2120-2121-2185-2216 2218-2307-2549-2664-2831-2833-2873-2874 2951-8272-8289-8290-8388-8394-8509 A3925878 piston CPL numbers: 1563-1564-1917-1920-1923-1972-2018-2101 2103-2104-2106-2108-2193-2194-2532-2890 A3923165 piston CPL numbers: 601-752-805-954-1398-1399-1400-1435 A3919247 piston CPL numbers: 1371-1372-1684-2028-2381-2383 A4019886 piston CPL numbers: 1216-1217-1221-1282-1366-1929-2172-8089 A3923537 Piston CPL Numbers: 1614 &1668 4 .6CTA8.AFA Cummins 6CT. Engine Kits Kit Number Description Comment IF3355254 In-Frame Kit Thin Block ~ Pre 1991 IF3802388 In-Frame Kit Thin Block ~ Pre 1991 IF3802399 In-Frame Kit Thin Block ~ Pre 1991 IF3802400 In-Frame Kit Thin Block ~ Pre 1991 IF3802401 In-Frame Kit Thin Block ~ Pre 1991 IF4020060 In-Frame Kit Thin Block ~ Pre 1991 IF3355289 In-Frame Kit Thick Block ~ ‘91-’99 IF3802402 In-Frame Kit Thick Block ~ ‘91-’99 IF3802403 In-Frame Kit Thick Block ~ ‘91-’99 IF3802404 In-Frame Kit Thick Block ~ ‘91-’99 IF3802406 In-Frame Kit Thick Block ~ ‘91-’99 IF3802497 In-Frame Kit Thick Block ~ ‘91-’99 IF3802609 In-Frame Kit Thick Block ~ ‘91-’99 IF3802811 In-Frame Kit Thick Block ~ ‘91-’99 IF4020061 In-Frame Kit Thick Block ~ ‘91-’99 IF3934584 In-Frame Kit Later Style Short Liner IF3934585 In-Frame Kit Later Style Short Liner IF3934586 In-Frame Kit Later Style Short Liner IF3934588 In-Frame Kit Later Style Short Liner IF3934589 In-Frame Kit Later Style Short Liner IF4020062 In-Frame Kit Later Style Short Liner OH3355254 Overhaul Kit Thin Block ~ Pre 1991 OH3802388 Overhaul Kit Thin Block ~ Pre 1991 OH3802399 Overhaul Kit Thin Block ~ Pre 1991 OH3802400 Overhaul Kit Thin Block ~ Pre 1991 OH3802401 Overhaul Kit Thin Block ~ Pre 1991 OH4020060 Overhaul Kit Thin Block ~ Pre 1991 OH3355289 Overhaul Kit Thick Block ~ ‘91-’99 OH3802402 Overhaul Kit Thick Block ~ ‘91-’99 OH3802403 Overhaul Kit Thick Block ~ ‘91-’99 OH3802404 Overhaul Kit Thick Block ~ ‘91-’99 OH3802406 Overhaul Kit Thick Block ~ ‘91-’99 OH3802497 Overhaul Kit Thick Block ~ ‘91-’99 OH3802609 Overhaul Kit Thick Block ~ ‘91-’99 OH3802811 Overhaul Kit Thick Block ~ ‘91-’99 OH4020061 Overhaul Kit Thick Block ~ ‘91-’99 OH3934584 Overhaul Kit Later Style Short Liner OH3934585 Overhaul Kit Later Style Short Liner OH3934586 Overhaul Kit Later Style Short Liner OH3934588 Overhaul Kit Later Style Short Liner OH3934589 Overhaul Kit Later Style Short Liner OH4020062 Overhaul Kit Later Style Short Liner 5 . Thin Block A3923164 A3802398 A3802398WP A3907792 A3802370 A3907177 A3802429 A3934046 A3920692 (2) A3802404 Cylinder Kit. Thin Block A3917707 A3802263 A3802263WP A3907792 A3802370 A3907177 A3802429 A3934046 A3920692 (2) A3802406 Cylinder Kit. Thick Block A3923163 A3802397 A3802397WP A3919937 A3802407 A3907177 A3802429 A3934046 A3920692 (2) A3934584 Cylinder Kit A3923163 A3802397 A3802397WP A3948095 A3800328 A3907177 A3802429 A3934046 A3920692 (2) A3802401 Cylinder Kit. Thick Block A3925878 A3802601 A3802601WP A3919937 A3802407 A3907177 A3802429 A3934046 A3920692 (2) 6 . Thin Block A3923165 A3802396 A3802396WP A3907792 A3802370 A3907177 A3802429 A3934046 A3920692 (2) A3802402 Cylinder Kit.Cylinder Components Part Number Description Piston Piston Kit Piston Kit With Pin Liner Liner Kit Liner Seal Ring Set Piston Pin Retainers A3802388 Cylinder Kit. Thick Block A3917707 A3802263 A3802263WP A3919937 A3802407 A3907177 A3802429 A3934046 A3920692 (2) A3934586 Cylinder Kit A3917707 A3802263 A3802263WP A3948095 A3800328 A3907177 A3802429 A3934046 A3920692 (2) A3802400 Cylinder Kit. Thick Block A3923164 A3802398 A3802398WP A3919937 A3802407 A3907177 A3802429 A3934046 A3920692 (2) A3934585 Cylinder kit A3923164 A3802398 A3802398WP A3948095 A3800328 A3907177 A3802429 A3934046 A3920692 (2) A3802399 Cylinder Kit. Thick Block A3923165 A3802396 A3802396WP A3919937 A3802407 A3907177 A3802429 A3934046 A3920692 (2) A3802609 Cylinder Kit. Thin Block A3923163 A3802397 A3802397WP A3907792 A3802370 A3907177 A3802429 A3934046 A3920692 (2) A3802403 Cylinder Kit. A3800328) *Note: All the above Liner Kits come with Liner Seal A3907177. Thick Block A4019886 A4020059 A4020059WP A3919937 A3802407 A3907177 A3802429 A3934046 A3920692 (2) A4020062 Cylinder kit A4019886 A4020059 A4020059WP A3948095 A3800328 A3907177 A3802429 A3934046 A3920692 (2) A3355254 Cylinder Kit. 7 . Thick Block A3919247 A3802344WP A3919937 A3802407 A3802429 A3934046 A3920692 (2) A3802497 Cylinder Kit.50mm *Note: You must order a piston kit with a “WP” at the end of it in order to get a piston kit with a pin. A3919937 (liner kit no. A3802370) From 1991 to 1997 and ESN44487830 thru ESN45636465 use liner no. Note: From 1984 to 1991 and to ESN44487829 use liner number A3907792 (liner kit no. Thick Block A3929161 A3802657 A3802657WP A3919937 A3802407 A3907177 A3802429 A3934046 A3920692 (2) A3934589 Cylinder kit A3929161 A3802657 A3802657WP A3948095 A3800328 A3907177 A3802429 A3934046 A3920692 (2) A4020060 Cylinder Kit.38mm Liner Shim . Thick Block A3923537 A3802474 A3802474WP A3919937 A3802407 A3802429 A3934046 A3920692 (2) A3924445 A3924446 A3924447 Liner Shim . Thin Block A3919247 A3802344WP A3907792 A3802370 A3907177 A3802429 A3934046 A3920692 (2) A3355289 Cylinder Kit.25mm Liner Shim . A3802407) From 1997 to present and ESN 45636466 & up use liner number A3948095 (liner kit no. Thin Block A4019886 A4020059 A4020059WP A3907792 A3802370 A3907177 A3802429 A3934046 A3920692 (2) A4020061 Cylinder Kit. AFA offers piston kits with or without pins.Cylinder Components Part Number Description Piston Piston Kit Piston Kit With Pin Liner Liner Kit Liner Seal Ring Set Piston Pin Retainers A3934588 Cylinder Kit A3925878 A3802601 A3802601WP A3948095 A3800328 A3907177 A3802429 A3934046 A3920692 (2) A3802811 Cylinder Kit. Gasket Sets Part Number Description Comment A4025271 Gasket Set. .010” . Rear Cover Comment Seal Kit With Wear Sleeve .25mm O/S A3945919 Main Bearing Set. .00mm O/S Connecting Rod Components Part Number Description Comment A3901430 Rod Bearing. STD A3945918 Main Bearing Set. Rear Crank A3906081 Repair Sleeve. Lower Main Bearing Sets Part Number Description Comment A3945917 Main Bearing Set. Front Crank A3908277 Repair Sleeve.25mm O/S Head Gasket A3800749 Gasket Set. . . .020” .030” .010” . .040” 1.020” .040” 1.50mm O/S A3945920 Main Bearing Set.25mm 12 Required A3901432 Rod Bearing. . . Upper . Front A3934486 Seal Kit. STD 12 Required A3901431 Rod Bearing.75mm O/S A3802214 Main Bearing Set. Rear A3939253 Gasket. Upper STD Head Gasket A3800747 Gasket Set.50mm O/S Head Gasket A3800558 Gasket Set. Upper .75mm 12 Required A3901434 Rod Bearing.00mm 12 Required A3970951 Connecting Rod Bushing A3924350 Connecting Rod Crankshaft & Seals 8 Part Number Description A3918986 Crankshaft A4025270 Seal Kit.50mm 12 Required A3901433 Rod Bearing.030” . Rear Cover A3926126 Rear Crank Seal Kit A3912472 Seal Ring. 180 DEG 2 Required Fuel Transfer Pump Part Number Description A3936318 Fuel Transfer Pump Comment 9 . valve stem quantity 12 A3901177 keeper quantity 24 Lubrication Components Part Number Description A3800828 Oil Pump A3918175 Oil Cooler Core Comment oil cooler Cooling Components Part Number Description Comment A3802973 Water Pump Assembly A3806180 Water Pump Assembly Hard Pulley A3928639 Thermostat.Camshaft. Valve 12 Required A3912976 Retainer. Tappet & Push Rod Part Number Description Comment A3923478 Camshaft A3945329 Cam Bushing 7 Required A3931623 Tappet 12 Required A3905194 push rod A3901969 Expansion Plug Rear Block Cylinder Head Components Part Number Description Comment A3802463 Valve Kit. Exhaust A3906412 Spring. Intake A3802085 Valve Kit. Valve Spring 12 Required A3924582 insert intake A3924583 insert exhaust A3923564 guide-int & exh quantity 12 A3919038 seal. Turbo Feed A3938160 Oil Pan Gasket A3939352 Gasket. Gear Housing Cover To Block A3917780 Gasket. Rear Cover A3905449 Gasket. Front Cover A3911941 Gasket. Water Pump A3914310 Gasket. Exhaust Manifold Oil Pan 6 Required AFA VALVE TRAIN • Total system engineering • State-of-the-art manufacturing • Precise metallurgy and heat treating • Exacting machining • Scrupulous quality control 10 . Valve Cover A3936993 Gasket.Gaskets & Seals Part Number Description Comment A3938267 Head Gasket STD A3935586 Head Gasket . Oil Cooler Core A3914308 Gasket.50mm O/S A3939253 Gasket Rear Crank Cover A3972757 Seal Ring. Drain Plug A3902425 Seal. Intake Manfold Short A3939258 Gasket. Pick Up Tube A3918174 Gasket. Thermostat A3932063 Gasket.25mm O/S A3935587 Head Gasket . Turbo Mounting A3937706 Gasket. Oil Cooler A3902089 Seal. Intake Manifold A3921440 Gaskit. Turbo Oil Drain A3519762 Gasket. Fuel Pump Cover Plate A3979349 Gasket. Pick Up Tube A3920773 Washer. A. lack of maintenance of lubricating. improper storage. Owner is responsible for the cost of lubricating oil antifreeze. express or implied. meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. AFA will pay for the Lubricating oil. antifreeze. Owner responsibilities Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals.600 hours of operation. Coverage AFA applications are covered for 24 months. coolant or air intake systems.AFA Industries Warranty for Replacement Parts Products Warranted This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. 11 . such as: operation without adequate coolant. unlimited miles and unlimited hours of operation. NO AGENT. Owner is responsible for “down-time” expenses and all business costs and losses resulting from a warrantable failure Warranty limitations AFA is not responsible for failures resulting from owner or operator abuse or neglect. Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. belts. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. warms-up. AFA makes no other warranties. whichever occurs first from date of first installation. fuel or lubricants. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.S. The warranty set forth herein are the sole warranties made by AFA in regard to its parts. International Coverage AFA applications are covered for 12 months. It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. hoses and other maintenance items that are not reusable due to the warrantable failure. Owner is responsible for lodging. Only new AFA approved parts will be used in making the repair. over-fueling. owner must give notice to AFA of a failure considered to be warrantable. 100. Before the expiration of the applicable warranty. AFA replacement parts are warranted to be free from. or of merchantability or fitness for a particular purpose. filter elements belts. over-speeding. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. filter elements.000 miles or 3. hoses and other maintenance items replaced during warranty repairs. defects in workmanship and material under normal use and service U. starting. No overtime or holiday rates will be allowed. except where such items are not reusable due to a warrantable failure. AFA responsibilities AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure. run-in or shut-down practices. including progressive damage to the engine in which the part was installed. .Heavy Duty Engine Parts World Class Cutting Edge Technology in Every Part www.com © 2012 AFA Industries.AFAindustries. Cummins is the Registered Trademark of Cummins Inc.com • Phone (586) 752-2900 • Sales@AFAindustries. Click Here to Return to INTRODUCTION PAGE Effective November 2012 Heavy Duty Engine Parts AFA Detroit Diesel 12.7L Series 60 PARTS CATALOG 1 . 2 . . . . . . . .7L Series 60 PARTS CATALOG Table of Contents Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Crankshaft & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 AFA BEARINGS • Meet or exceed OE design specifications • Alloys equal or superior to original equipment • Computer-aided-manufacturing for exact tolerances and repeatability • Continuous quality-control inspection • Application engineered to each engine 3 . . . . . . 8 Lubrication Components. . . . . . . . . . . . . . . . . . . . 5 Gasket Sets. . . . . . . . . . . . . . . . . . . . . 7 Lower Bearing Kits . . . . . . . . . . 4 Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Injector Seals & Seal Kits . . . . . . . . . . . . . . . . . . . . . . . .AFA Detroit Diesel 12. . . . . . . . . . . 9 Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Connecting Rod Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cooling Components . . . . . . . . . . . . . . . . . . . . 6 Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . head gasket set. a valve cover gasket. rod bearings.0:1 Overhaul Kit 16.7L EGR AFA VALVE TRAIN • Total system engineering • State-of-the-art manufacturing • Precise metallurgy and heat treating • Exacting machining • Scrupulous quality control 44 . simply put a “C” at the end of any of the above Overhaul Kit part numbers. 2 thermostats.5:1 narrow rod brgs wide rod brgs Wide Rod Bearings-2.0:1 Overhaul Kit 16.5:1 Narrow Rod Bearings-Cross Head Piston Wide Rod Bearings-Cross Head Piston Wide Rod Bearings-2.5:1 Overhaul Kit. 15.7L EGR OH23532555N OH23532555W OH23532557W OH23532558 OH23532383 OH23532885 OH23532561 OH23532562 Overhaul Kit. a valve cover gasket. 15. AFA also offers a more Complete Overhaul Kit that comes with 38 head bolts. 15.5:1 In-Frame Kit. To order a complete kit. To orer a complete kit. simply put a “C” at the end of any of the above In-Frame Kit part numbers. 16. 15. IF23533595P Pistonless In-Frame Kit 12. and cam bearings. head gasket set. and an oil pan gasket.5:1 In-frame Kit 15:1 In-frame Kit 16.Engine Kits Part Number Description Comment IF23532555N IF23532555W IF23532557W IF23532558 IF23532383 IF23532885 IF23532561 IF23532562 In-Frame Kit.5mm Eliptical Dome High Horsepower Articulated Steel Piston Light Pin Articulated Steel Piston Light Pin Articulated Steel Piston Heavy Pin Articulated Steel Piston Heavy Pin *Note The above In-Frame kits all come with cylinder kits. and cam bearings.0:1 In-Frame Kit. 15. main and thrust bearings. rod bearings. 16. main and thrust bearings.0:1 Overhaul Kit Overhaul kit. 15.5:1 Overhaul Kit. and an oil pan gasket AFA also offers a more Complete In-Frame kit that comes with 38 head bolts. OH23533595P Pistonless Overhaul Kit 12. 15. 2 thermostats.5mm Eliptical Dome High Horsepower Articulated Steel Piston Light Pin Articulated Steel Piston Light Pin Articulated Steel Piston Heavy Pin Articulated Steel Piston Heavy Pin *Note The above In-Frame kits all come with cylinder kits.0:1 Overhaul Kit.0:1 In-Frame Kit.0:1 In-frame Kit In-frame Kit 16. Pistonless 12. D23533595P Cylinder Kit.7L-Monotherm D23531250 D23531251 5 .5:1 Articulated Steel Piston Light Pin (TLC) D23532884 D23531249 D23503747 D23521649 D23521781 (2) *D23532561 Cylinder Kit 15:1 Articulated Steel Piston Heavy Pin (TLC) D23530666 D23531249 D23503747 D23525168 D23521781 (2) *D23532562 Cylinder Kit 16.5mm Ring (TLC) D23519646 D23531249 D23503747 D23519723 D23532558 Cylinder Kit 16. *Note All Cylinder Kits above are used on Cross-Head Connecting Rods and have Top Liner Cooling Liners (TLC).5mm Ring (TLC) D23524601 D23531249 D23503747 D23519723 *Note Above Cylinder Kit D23532558 is for 450/460 horsepower from 1994.5mm Ring (TLC) D23519624 D23531249 D23503747 D23519723 Note: Cyl kit number 23532590 non TLC can be replaced by above Cylinder Kit D23532557 Cylinder Kit 15:1 Eliptical Dome 2.5:1 Articulated Steel Piston Heavy Pin (TLC) D23530668 D23531249 D23503747 D23525168 D23521781 (2) *Note Above cylinder kits all come with piston cooling nozzles D23528493 *Note Above cylinder kits are used on trunk-type style connecting rods.5:1 Eliptical Dome 2.Cylinder Components Part number Description Comment Piston kit Liner kit Ring set Slipper Bearing Kit D23532555 Cylinder Kit 15:1 STD Dome 2. Piston Pin/ Retainers *D23532883 Cylinder Kit 15:1 Articulated Steel Piston Light Pin (TLC) D23532882 D23531249 D23503747 D23521649 D23521781 (2) *D23532885 Cylinder Kit 16. AFA ARTICULATED PISTON • Forged Steel Crown • Phosphate Coating for Greatly Improved Durability • Lightweight Aluminum Skirt • Tighter Sealing Tolerances • Lighter Weight.0 D23536443 Overhaul Gasket Set EGR 12.0 D23532720 Overhaul Gasket Set 11.508mm 6 Required D8929682 Main Bearing Thrust .7.762mm 1 Required D8929085 Thrust washer 2 Required D2350554 Thrust Washer. Front Effective: ESN 6R762048 D2350555 Thrust Washer. 12. Greater Strength • Specially Engineered for High Load and Severe Operating Conditions CAD/CAM Production Facilities Gasket Sets Part Number Description Comment D23532333 Head Gasket Set 11.7 & 14. 14.508mm 1 Required D8929085 Thrust washer 2 Required D8929673 Main Bearing .762mm 6 Required D8929683 Main Bearing Thrust .7 D23536442 Head Gasket Set EGR 12.0 Main bearings 6 Part Number Description Comment D8929670 Main Bearing STD 6 Required D8929680 Main Bearing Thrust 1 Required D8929085 Thrust Washer 2 Required D8929671 Main Bearing .254mm 6 Required D8929681 Main Bearing Thrust .1 & 12.254mm 1 Required D8929085 Thrust washer 2 Required D8929672 Main Bearing . Rear Effective: ESN 6R762048 .1.7 & 14. 254mm Trunk Rod D23527066 Rod Bearing . 7 .Connecting Rod Bearings Part Number Description Comment D8929710 Rod Bearing STD Narrow D8929711 Rod Bearing .508mm Trunk Rod D23527067 rod brg-.762mm Wide D23526142 Rod Bearing STD Trunk Rod D23527065 Rod Bearing .508mm Wide D23515584 Rod Bearing .254mm Narrow D8929712 Rod Bearing .254mm Wide D23515583 Rod Bearing .254mm EGR-trunk rod D23533568 Rod Bearing . AFA SEALS AFA crankshaft seals utilize Polytetrafluoroethylene (PTFE). a high molecular weight compound consisting of carbon and fluorine. This material has the lowest coefficient of friction against the carbon steel crankshaft.762mm Trunk Rod D23526141 Rod Bearing STD EGR-trunk rod D23533567 Rod Bearing .762mm Narrow D23515581 Rod Bearing STD Wide D23515582 Rod Bearing .508mm Narrow D8929713 Rod Bearing .508mm EGR-trunk rod D8929690 Cam Bearing Pair 7 Required *Note All of the above rod bearings come in pairs. Front Crank Unitized-Seal & Sleeve D23519651 Seal. plus keepers. valve-exh EGR-12 Required D8929105 Rotator D8929573 Keepers D23530768 Head Bolt 38 Required D8929357 Bolt. Rear Crank Unitized-Seal & Sleeve Cylinder Head Components Part Number Description Comment D23501576 Valve kit. exhaust EGR D23529629 Valve. valve seal & rotator 8 .7L & 14. intake standard D8929126 Insert. exh manifold Manifold To Head *Note Valve Kits come with Valve. int-all 60 non EGR & EGR D23507504 Valve kit. intake non EGR & EGR D23524521 Valve. exhaust 1991 to 2002 D23501577 Valve kit. exhaust EGR D8929127 Insert. exhaust 1991 to 2002 D23529596 Valve. exhaust standard D23533552 Guide (D23518571) D23523930 Seal.010 Wide Rod Bearings D23531606 Main & Rod Bearing Roll In Kit STD Articulated Steel Piston D23535280 Main & Rod Bearing Roll In Kit STD 12. Intake Valve EGR-12 Required-(8929415) D23535122 Spring. valve D23535296 Spring.Lower Bearing Kits Part Number Description Comment D23531604 Main & Rod Bearing Roll In Kit STD Narrow Rod Bearings D23531605 Main & Rod Bearing Roll In Kit STD Wide Rod Bearings D23519905 Main & Rod Bearing Roll In Kit .0L D23533692 Main & Rod Bearing Roll In Kit STD EGR Crankshaft & Seals Part Number Description Comment D23515598 Crankshaft Wide Rod Bearings D23518355 Seal. Intake Valve 12 Required-(8929415) D23535296 Spring. Exhaust Valve 12 Required-(8929415) D23535296 Spring. Thermostat 2 Required AFA RINGS • CAD/CAM Precision • Application Specific base materials • Advanced plasma coated facings • Superior thermal conduction • Emissions and durability compliant 9 .Lubrication Components Part Number Description D23505886 Oil Pump Assembly D23528493 Pist cooling nozzle D23506222 Bolt Comment Piston Cooling Nozzle Cooling Components Part Number Description Comment D23522707 Water Pump ESN37023>ESN579833 D23526039 Water Pump ESN579834 & Up D23533492 Thermostat Kit-185 deg 2 Required D23532436 Thermostat Kit-190˚ 2 Required D23503827 Thermostat-160˚ 2 Required D23503825 Thermostat-180˚ 2 Required D23533312 Thermostat-185˚ 2 Required D5132155 Seal. Intake Manifold 3 Required . Oil Pan Up To April of 1999 D23522279 Gasket.1L-12. Injector Tube Green D5234702 Injector Seal. Oil Pan From April of 1999 D5117269 Gasket.EGR D23516322 Gasket.Gaskets & Seals Part Number Description Comment D23538406 Head Gasket 11. Turbo Mounting D8929102 Gasket. Valve Cover Up To June 1999 D23522269 Gasket. Intake Manfild 3 Required D23531110 Gasket.7L-14. Pressure Regulator 1 Required D8929344 Gasket 2 Required D8929347 Gasket 1 Required D23505992 Gasket 1 Required D23533983 Gasket. Valve Cover From June 1999 D8929529 Gasket. Mounting 1 Required D5234699 Injector Seal. Exhaust Manifold 3 Required Injector Seals & Seal Kits 10 Part Number Description Comment D23501580 Injector Tube Kit Includes Seal D23533148 Injector Tube. Stainless Steel Threaded-Late Style D23533147 Seal.0L D23517875 Gasket. Mounting 2 Required D5104701 Injector Tube Auxiliary Seal Large D23511870 Injector Tube Auxiliary Seal Small D23537111 Injector Installation Kit With Bolt D23535700 Injector Installation Kit DDEC V . Injector Tube For Threaded Style D23515470 Seal. EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. hoses and other maintenance items replaced during warranty repairs. Owner is responsible for lodging. AFA responsibilities AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure.000 miles or 3. over-speeding.AFA Industries Warranty for Replacement Parts Products Warranted This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. warms-up. AFA makes no other warranties. 100. such as: operation without adequate coolant. Owner is responsible for the cost of lubricating oil antifreeze. defects in workmanship and material under normal use and service U. AFA will pay for the Lubricating oil. 11 . Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner. Owner responsibilities Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. run-in or shut-down practices. AFA replacement parts are warranted to be free from. owner must give notice to AFA of a failure considered to be warrantable. Coverage AFA applications are covered for 24 months. Owner is responsible for “down-time” expenses and all business costs and losses resulting from a warrantable failure Warranty limitations AFA is not responsible for failures resulting from owner or operator abuse or neglect. fuel or lubricants. including progressive damage to the engine in which the part was installed. over-fueling. express or implied. starting. belts. No overtime or holiday rates will be allowed. hoses and other maintenance items that are not reusable due to the warrantable failure. antifreeze. or of merchantability or fitness for a particular purpose. Before the expiration of the applicable warranty. except where such items are not reusable due to a warrantable failure. NO AGENT. The warranty set forth herein are the sole warranties made by AFA in regard to its parts. International Coverage AFA applications are covered for 12 months. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. filter elements belts. unlimited miles and unlimited hours of operation. Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.600 hours of operation.S.A. lack of maintenance of lubricating. improper storage. coolant or air intake systems. Only new AFA approved parts will be used in making the repair. whichever occurs first from date of first installation. meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. filter elements. com © 2012 AFA Industries. Detroit Diesel is the Registered Trademark of Detroit Diesel Corporation.Heavy Duty Engine Parts World Class Cutting Edge Technology in Every Part www.com • Phone (586) 752-2900 •
[email protected]. .