Installation NoteCardax FT Controller 6000 CAUTION This equipment contains components that can be damaged by electrostatic discharge. Ensure both you and the equipment are earthed before beginning any servicing. ! 3E0640 R1 October 2005 IMPORTANT This Cardax FT Controller 6000 is preloaded with software for Cardax FT Command Centre version vEL6.xx. You cannot use this Controller on a previous version of Cardax FT Command Centre. The Cardax FT Controller 6000 The Cardax FT Controller 6000, of which there are two variants, (i.e. Standard and High Spec), is a processing board for an intruder alarm and access control system. Both variants of the Controller 6000 can operate on their own, or can have an optional Reader Module (part number C300181 or C300141) connected. The differences between the two variants are shown in the following table: Feature Ethernet 10/100 port Ethernet 1Gbps port Ethernet switching Security microprocessor Temperature sensor In-service relay Standard 1 0 N/A No No No High Spec 0 2 Yes Yes Yes Yes The Cardax FT Controller 6000 authenticates user access, logs it and carries out the required function, (e.g. opens the corresponding door). It is an Ethernet attached device which connects to a server, however it can operate autonomously. It has: - ARM-9 processor, - Ethernet, Part number 3E2028 R1 August 2009 1 Any of the GBus Cardax FT devices can connect to a Cardax FT Controller 6000. The modem allows for both Contact ID transmission and remote/PPP dial-up connections. 2 Part number 3E2028 R1 August 2009 . Both units are designed to fit into a standard Cardax FT Cabinet together. When using these connection points. it need not be unique to the whole Cardax FT Command Centre system. There is a proprietary serial communication protocol between the two boards.6 V DC ± 15%. Plugs GBUS2 and GBUS3 provide power out connection points via 1A polyfuses. Before you begin Shipment contents Check the shipment contains the following items: Cardax FT Controller 6000 • 1 x Cardax FT Controller 6000 • 1 x Cardax FT Controller 6000 Installation Note (part number 3E2028) • 1 x Cardax FT Controller component identification decal • 4 x 16mm M3 screws Cardax FT Cabinet Refer to the enclosed "Cardax FT Cabinet" Installation Note (part number 3C4513) for the shipment contents despatched with the Cardax FT Cabinet. Communication The Cardax FT Controller 6000 has two GBUS (non-isolated RS485) communication ports. The device address must be unique to the GBUS on the Cardax FT Controller. Power Supply The Cardax FT Controller 6000 requires a 13. When the Controller 6000 has a Reader Module connected. Plug-in Modem The Cardax FT Controller 6000 has an on-board connector (Serial) for a plugin modem (part number C200620) which is purchased separately from the Controller 6000. Each device attached to a Cardax FT Controller 6000 must be allocated an "address". ensure the Power Supply to the Cardax FT Controller 6000 is capable of supplying the extra current required. tamper monitoring.- serial and USB ports. two GBUS connections for connecting to other Cardax FT devices. it receives information from the Reader Module about access requests and instructs the Reader Module to carry out the required function. this DC voltage out will be approximately 1 volt lower than the voltage supplied to the Cardax FT Controller 6000. However. Only one Reader Module may be connected to a Cardax FT Controller 6000. and plug-in module interface. however. The end devices on the GBUS cable should have the terminating jumper plug fitted. The power supply cable must be of sufficient size to ensure that the voltage at the GBUS unit terminals is the recommended 12 Vdc.e. A dial-up modem may be used for communication if network communications are not available. Ethernet cabling The communications between the Cardax FT Controller 6000 and the Cardax FT Command Centre Server should preferably be via a permanent Ethernet connection. GBUS Communication Cabling The Cardax FT communication circuit between the Cardax FT Controller and all sub-units is referred to as GBUS Communications. Note that this cable type is only suitable for the communications circuits. For optimum performance 1000BaseT unshielded twisted pair (UTP)(CAT5E or better) cable should be used. High Spec variant only The High Spec variant of the Controller 6000 has a secondary Ethernet connection (link) to which communications can automatically be switched upon failure of the primary Ethernet connection.Cabling For full details on site cabling and recommended cable specifications refer to Chapter 2 of the Cardax FT Installation Manual. to terminate the GBUS circuit in 120 ohms resistance. (i. The cable type used should be a low capacitance cable such as RS485 data cable or CAT5 cable. The Cardax FT Controller 6000 is provided with an RJ45 socket for ethernet connection. a “T” or “star” format should not be used). Part number 3E2028 R1 August 2009 3 . The electrical specification for GBUS meets the standard for RS485. The cabling between GBUS devices should be done in a “daisy chain” or serial format. For optimum performance 100BaseT unshielded twisted pair (UTP)(CAT5 or better) cable should be used for Ethernet connections. This variant can communicate via either of the two on-board Gigabit (1000BaseT) Ethernet interfaces with the FT server and other Controllers in the Cardax FT system. The termination jumper on either GBUS circuit needs to be fitted if the Controller 6000 is the end device for this circuit. 4 Remote Arming Terminals and 16 PowerFence Controllers per port. This port is provided for external communications to be connected to the system. There are two communication ports. Refer to “Component layout” within this Installation Note for the location of the serial socket. In the event of a catastrophic failure. Component layout 4 Part number 3E2028 R1 August 2009 . In-service Relay (High Spec variant only) The Cardax FT Controller 6000 has an external In-service relay. GBUS3 and GBUS4. The In-service relay is used to signal an external alarm if the Controller fails.Cable Termination The Cardax FT Controller 6000 is able to be configured with two GBUS circuits. Configuring the Communication Ports The Cardax FT Controller 6000 only supports GBUS communications. On-board termination is optional using termination jumpers. Refer to the "Component layout" within this Installation Note for wiring this plug. after approximately 60 seconds the In-Service relay opens. Each GBUS supports a maximum combination of 8 I/O boards. and remain closed until either the power is removed or there is a 'Catastrophic Failure'. RS232 cabling An RS232 port uses a DB9 connector to the serial socket. These contacts close when the Controller is powered up. If you are connecting a Cardax FT Reader Module (optional).securing the Cardax FT Cabinet to the building. Part number 3E2028 R1 August 2009 5 . ensuring that the rear tamper sensor aligns with the light pipe. fit the Controller PCB to the rear face of the Cardax FT Cabinet.Wiring diagram Installation 1. 3. Using the 16mm M3 screws. The "Cardax FT Cabinet" Installation Note (part number 3C4513) details the procedures involved to mount the Cardax FT Cabinet: . Note: The Cardax FT Cabinet should be installed in a secure.removing the appropriate cutouts .positioning the Cardax FT Cabinet door . connect this to the Controller 6000 before screwing it into the Cabinet. internal location. Refer to the “Installation” procedure from the Cardax FT Reader Module Installation Note (part number 3E2092) to achieve this. The security of the installation ultimately depends on the way the Cardax FT Cabinet is installed. 2. LEDs.Optical tamper detectors 7.IP address of the Server that the Controller is to communicate with The Server can then send data to. The Server then transmits the following information to the Cardax FT Controller 6000: . 5.IP address for the Controller . Fix the Cardax FT Product Label to the outside of the Cardax FT Cabinet door and enter the relevant details. Initialisation Ethernet setup details Each Cardax FT Controller 6000 has a pre-programmed. Ethernet address (MAC address).4. the Cardax FT Controller 6000. etc. Initialise the Cardax FT Controller 6000. unique. 6 Part number 3E2028 R1 August 2009 . When the Cardax FT Controller 6000 is connected to the Ethernet. Note: The Cardax FT Command Centre Server must be configured to recognise the Controller's Ethernet address (refer to the Cardax FT Command Centre documentation). This decal enables you to enter wiring and connection details and identifies the location and designation of cable connections. Install the component identification decal inside the Cardax FT Cabinet door. Install all the system and power cables. The cables should stow neatly and be held in place by the cable clamps fitted into the base of the Cabinet. the Cardax FT Command Centre Server (when configured) will recognise and acknowledge this Ethernet address. 6. Refer to the previous section "Component layout" for the location of the plugs. The following initialisation procedures are detailed in the later section titled "Initialisation": .Setup details . and receive data from. e.The red LED flashes fairly fast during startup. 4. 2.168.When the Cardax FT Controller 6000 has received its IP address. and the Controller’s run LED will be in 2 flash. The red Run LED flashes in the following sequence: (The sequence completes fairly quickly but it is important you ensure the LED finishes indicating the "normal running" sequence. • When a High Spec Controller 6000 is powered on with DIP switch 2 (SW2) on and only a secondary ethernet connection. . Part number 3E2028 R1 August 2009 7 . Check the power and Ethernet cabling to the Cardax FT Controller 6000 are correctly installed. The Cardax FT Controller 6000 is waiting for its IP address. and by turning on DIP switch 1.0 This enables installers to configure a PC with an IP address in the same subnet as the Controller.199 Server IP: 192.Procedure to receive an IP address from the server 1. Open the Internet Browser.199). Switch on power to the Cardax FT Controller 6000.) . Note: The installer's PC IP address should be different from the Controller's IP address. the LED flashes approximately once per second indicating a normal running sequence. as it has no configuration. Assigning an IP address manually via a web browser When the Cardax FT Controller 6000 is started (reset or power-up) with DIP switches 2 and 3 enabled. the Controller uses the following default addresses: Controller IP:192.1. 3.1.1. .168.255.168.When initialisation is complete.The red LED flashes three times per second. Looking at the Controller it will be obvious that the there is no ethernet activity on either ethernet connection. (i. Notes: • The section titled "Run LED" (later in this Installation Note) details the different meanings of the various flash sequences.198 Subnet: 255. the red Run LED flashes twice per second. Locate DIP switch 2 (SW2) on the Cardax FT Controller PCB. Set switch 2 to ON (closed).168. Set switch 2 to OFF (open). Locate DIP switch 2 (SW2) on the Cardax FT Controller PCB.255. This indicates the Cardax FT Controller 6000 is waiting for database information to be downloaded from the Server.1. it will not connect to the FT server until the primary ethernet link is connected. as the RJ45 connector LEDs will not be operating. the Controller will obtain its IP address using the secondary Ethernet.198 Gateway: 192. Follow the steps below to access the Controller's Config web page: 1. . Then. connect a web browser to the Controller's Config web page and assign the desired addresses for the site. not 192. Optical tamper detectors The front optical tamper detector will sense when the Cabinet door is opened. 2. 2. The Enter Network Password screen displays. while data is being written to memory. 1. Ensure that the power to the Cardax FT Controller 6000 is switched off and disconnected. The rear optical tamper detector will sense if the Cabinet is removed from its mounting position. The link to the 'LAN Configuration' page will allow the controllers IP addresses to be changed and saved. the optical tamper detectors will be re-initialised. 6. and CardaxFT for the 'Password'. Enter config for the 'User Name' (all in lower case). before the Controller goes into a two flash or normal running state). Turn on the power supply.199/config 3.2. The following procedure will ensure that the optical tamper sensors are initialised correctly on power-up. Wait for the Run LED to stop flashing. Note: The Cabinet door must remain closed for at least one minute for the initialisation of the optical tamper detectors to be completed. Alternatively. Removing the Controller 6000 Follow the steps below to remove the Cardax FT Controller 6000 from the Cardax FT Cabinet: Note: If the Controller has a Reader Module connected to it. (i. 3. 5.e. Note: This takes approximately 11 seconds. 4. 4. Click the OK button. use the “Removing the Reader Module” procedure from the Cardax FT Reader Module Installation Note (part number 3E2092) instead. When the Cardax FT Controller 6000 is re-powered after servicing and is operating correctly. for the procedure. 1. Close and lock the Cardax FT Controller cabinet door within ten seconds. Wait for the Run LED to stop flashing. an override reset on the Controller can be carried out in Cardax FT Command Centre (via the Status and Overrides tab of the Controller properties) with the cabinet closed.1. The Cardax FT Controller Configuration screen displays. In the Address field enter the IP Address of the Controller as follows: http://192.168. Dial-up/Serial setup details Refer to the "Dial-up/Null-Modem Initialisation" section of Dial-Up Chapter in the Cardax FT Command Centre User Guide. Switch off the power supply to the Cardax FT Controller. 8 Part number 3E2028 R1 August 2009 . Press the Enter key on your keyboard. OFF DS4 DS5 DS6 DS7 DS8 OFF ON OFF OFF OFF OFF ON Part number 3E2028 R1 August 2009 9 . Hint: Label each cable as you remove it. Following full antistatic precautions. Dip Switch Settings The following table shows the Dip Switch Settings. When DS2 is on in conjunction with DS3. Remove the 16mm M3 securing screws that hold the Controller onto the Cardax FT Cabinet fixing standoffs. On startup configuration and the IP address is deleted. 4. Note: You must then initialise the Cardax FT Controller 6000 as detailed earlier in this Installation Note. the Controller will use the default IP address configuration as per the “Ethernet setup details” section. 5. disconnect all cables from the Cardax FT Controller 6000.Configuration will be retained. Unused Unused Boot normally. Initialise. Replacing the Controller 6000 To replace the Cardax FT Controller 6000. On startup. Unused For factory testing only. Controller will reject WWW connections. Revert to the factory default version of the operating system. Carefully lift the Controller clear of the Cabinet. The Settings in bold specify the default new installation startup configuration.3. Normal Startup . reverse the above procedure. Dip Switch DS1 DS2 Setting ON OFF ON OFF DS3 ON Meaning Controller will accept WWW connections. the main application is run. Controller will wait for IP configuration from the FT server depending on the DS2 setting. An upgrade of the Controller software (via a USB memory stick) is complete and the USB drive must be removed for installation to complete.2s pause) 3 flashes . Controller resetting. 400ms off.pause (each flash is 50ms on. 400ms off. 130 ms off (4Hz flash) 500ms on. 400ms off.pause (each flash is 50ms on.2s pause) Initialising Normal running Controller has an IP but no configuration.Run LED The red. 400ms off. 1000ms off Controller is searching for software FTS files 130ms on. The Controller has dropped its code. 1. 50ms off (2Hz flash) 5 flashes Invalid private key or certificate loaded.2s pause) 7 flashes . Note: This operation can only be reset by the factory of manufacture. 3 flashes 4 flashes 4 flashes .2s pause) 6 flashes .2s pause) 450ms on. or key and certificate do not match the Controller serial number. the Controller is configured correctly. 500ms off (1Hz flash) 2 flashes . 1. 250ms off 10 Part number 3E2028 R1 August 2009 . 400ms off. or has been configured incorrectly.pause (each flash is 50ms on.pause (each flash is 50ms on. 6 flashes 7 flashes Short flash long flash (1s cycle) 100ms on. 1.pause (each flash is 50ms on. 1.2s pause) 5 flashes . 1. Controller requires an IP address Ensure BootP Service (CCFTBPS. 400ms off.exe) is running. Run LED (D9) flashes to indicate the operating status of the Cardax FT Controller as detailed in the following table: Flash Slow Fast 1 flash 2 flashes Sequence timing Meaning 2000ms on. 1. and it has connected to the network. No private key or certificate loaded. Boot code monitor running.pause (each flash is 50ms on. pursuant to part 15 of the FCC Rules. may cause harmful interference to radio communications. Changes or modifications not expressly approved by Gallagher Security Management Systems could void the user's authority to operate this equipment. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. ACN: 002132943 Part number 3E2028 R1 August 2009 11 . This equipment generates..6 ± 15% V DC 220mA (without Reader Module or GBUS units connected) -100C to +700C (Standard variant) -100C to +550C (High Spec variant) 95% non-condensing 2 16 8 32 1 1 2A polyfuse 1A polyfuses x 2 (one associated with each GBUS port) Environmental: Operating temperature Humidity Maximum number of. uses. GBUS ports GBUS addresses (2 circuits) Remote Arming Terminal addresses (2 circuits) Fence Controller addresses (2 circuits) RS232 ports USB Host Fusing Power in Power out Ethernet 10/100BaseT Ethernet port 10 Mbs / 100 Mbs 1000BaseT Ethernet port (High Spec variant only) 10 Mbs / 100 Mbs / 1000 Mbs x 2 FCC Note This equipment has been tested and found to comply with the limits for a Class A digital device. if not installed and used in accordance with the instruction manual. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.Technical specifications Power required: Voltage Current 13.. and can radiate radio frequency energy and. 12 Part number 3E2028 R1 August 2009 . therefore use the measurements provided.Mounting Dimensions IMPORTANT: This picture is not to scale.