To: ChE 141 CORPORATIONAttention : Mr. Antonio Y. Rivera E-mail :
[email protected] From : Email : Telephone : Date : May 29, 2015 Company CO2 Proposal : 70tpd liquid CO2 recovery For : ChE 141 CORPORATION Dear Sirs, Thank you for your interest in our products and services. As a result of your request we are pleased to present our proposal for one Company CO2 CO2 recovery plant for your evaluation and purchasing purposes. In this revision we have changed the following: 1) We include a NOx removal filter 2) We reviewed the power consumption on the ACF/Dryer. 3) Added optional variable speed drives for Booster, CO2 & NH3 compressors Once you have had the opportunity to study our proposal, I would be pleased to discuss it with you and your colleagues so that we can fine-tune the offered scope to suit to your needs. In the meantime, should you or your colleagues have any questions or require additional information please feel free to contact us so that we can be of further service to you. Trusting we have made you an interesting offer and I look forward to again have the honor of realizing this project in the near future. With best regards, Company CO2 1 INDEX 1. Introduction Company CO2......................................................................................... 6.4 2. Benefits & Advantages.................................................................................................... 4 2.1. CO2 Food Grade Quality...............................................................................................4 2.2. Water Savings...............................................................................................................5 2.3. CO2 Service & Support.................................................................................................5 2.4. CO2 Know-How & Expertise.........................................................................................5 3. One (1) Foam separator OPTION................................................................................... 8 4. One (1) Foam Trap OPTION .......................................................................................... 9 5. One (1) Inline O2 Measurement OPTION......................................................................10 6. One (1) CO2 Gas Booster system..................................................................................11 6.1. One (1) Booster after cooler........................................................................................12 6.2. One (1) CO2 Compressor Pre-Cooler.........................................................................13 7. Two (2) Dry-Running CO2 Compressor units..................................................................14 7.1. One (1) Pre-Cooler.......................................................................................................15 8. One (1) High Efficiency HIGH Pressure Gas Washer.....................................................16 9. One (1) Activated Carbon Filter Dryer Unit.....................................................................17 1. One (1) NOx Filter...........................................................................................................18 2. One (1) CO2 Gas Liquefaction system ..........................................................................19 2.1. One (1) Refrigerant compressor..................................................................................19 2.2. One (1) Economizer with side load .............................................................................20 2.3. One (1) Refrigerant condenser.................................................................................. .20 2.4. One (1) Refrigerant evaporator / CO2 Condenser..................................................... .21 3. One (1) Water Cooling Circuit .......................................................................................22 4. One (1) Purification Unit (stripping system) ...................................................................23 5. One (1) Electrical Hardware & Control System .............................................................24 6. One (1) Turnkey materials (Pipes, Cables, Insulation) ..................................................25 6.1. On Site Piping Materials66...................................................................................... 25 6.2. On Site Insulation Materials...................................................................................... ..25 6.3. On Site Electrical Materials..........................................................................................25 7. One (1) First set of Preventive Maintenance Parts OPTION...........................................26 2 8. One (1) Home Based Engineering, Design & Project Management 66666666...27 8.1. One (1) Project Manager On Site Visit 66666666666666666666.27 8.2. Design, Approvals & Certification 6666666666666666666666.27 9. One (1) Supervisor for Mounting, installation, Commissioning & Training666666.28 10. One (1) Turnkey Design Package6666666666666666666666...29 11. Utility Requirements6666666666666666666666666666..30 12. General .........................................................................................................................31 12.1. Includes......................................................................................................................31 12.2. Excludes......................................................................................,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,31 13. Guarantees....................................................................................................................32 13.1. Warranty ....................................................................................................................32 13.2. Design Data 13.2.1. Raw gas inlet...........................................................................................................32 13.2.2. Utilities ....................................................................................................................32 13.2.3. Engine room............................................................................................................33 13.3. Performance test protocol..........................................................................................33 14. Standard Accessories List.............................................................................................34 15. Commercial Summary.................................................................................................. 35 15.1. Scope overview and pricing.......................................................................................35 15.2. Options...................................................................................................................... 35 15.4. Terms & Conditions ...................................................................................................36 3 Company CO2 was founded in 19YY and has its roots in total carbon dioxide (CO2) and oxygen (O2) management and quality control for the brewing and beverage industries.1. Introduction Company CO2 Company CO2 is a market leader in state of-the-art technology and custom-made solutions for the recovery and management of CO2. Our highly motivated and skilled team of specialists in Country WWW is supported by a worldwide professional network of agents. blending. not just meeting but anticipating and exceeding customers’ requirements. To help you achieve maximum plant efficiency. de-aeration and of course. The latest innovation is a solution for upgrading biogas into biomethane.000 people worldwide. Over the years our company has grown from a supplier of raw material to developing. Based on our long-term experience in the area of total CO2 and O2 management. our professionals provide 24/7 technical support by phone. with a strong focus on innovation and customer satisfaction. Company CO2 has succeeded to continuously expand its existing market presence in the brewing and beverage industries and successfully enter new markets like the wine and soft drink markets and the bioethanol/distillery market. manufacturing and servicing. e-mail or remote service. We offer unparalleled customer service and technical support for all our products through custommade service plans that range from maintenance contracts to comprehensive service level agreements. With 2012 estimated revenues of $7. and a presence in more than 150 countries around the world. which makes it possible to recover 100 % of the methane and at the same time recover the CO2 byproduct. All of our company’s technologies are designed with the same principles in mind: protect the environment and reduce operating expenses at the same time. When it comes to customer satisfaction Company CO2 continuously strives to realize a ‘best of the best’ standard. CO2 recovery. using a technique. The company belongs to Company CO2’s Global Business Unit Filtration Solutions. 4 .units for carbonation. Company CO2. YYY Country. Company CO2 employs over 30. focusing on quality control equipment.0 billion. In other words: Do more with less. Inc. distributors and Sales & Service Offices. is a global diversified industrial company headquartered in XXX City. Company CO2 is a multinational company. meaning no contamination with external media (steam or hot air) and no additional utilities required to be brought into the engine room. fully automatic unloaded start. 2. which we will be pleased to elaborate on. CO2 Service & Support Additionally Company CO2 has an excellent support structure for our customers needs. 2. 2. Company CO2 Activated Carbon Purifier and Dryer Package are fully automatic in operation to include online and regeneration cycles. 5 .3. Odor removal in combination with Company CO2 Gas Washer is highly effective for high quality CO2 gas. and pre-piped. Company CO2 Liquid CO2 Purification Unit is designed to purify liquid CO2. Benefits & Advantages Additional benefits specific for this CO2 recovery project. We have technical sales staff worldwide as well as a service technician network comprising of 15 technical service engineers that travel the world all dedicated to our systems and that specific to our systems utilized in the brewing industry. CO2 Know-How & Expertise As market leader in the CO2 & O2 management in breweries.4. This system is energy self sufficient optimally enhancing the CO2 purity up to 0. Company CO2 provides technological advanced and specifically designed CO2 recovery solutions for its customers worldwide. preassembled to include interconnecting piping.Having low water consumption & no circulation pump required (no energy consumption) .Water spray energized at start of CO2 gas compressors.75% ethanol removal efficiency . stop and level controlled condensate removal. Water Savings The Company CO2 (structured packed) CO2 gas washer (scrubber) is fully automatic in operation: .1. All vessels and piping are of all Stainless Steel construction. The systems are skid mounted on one base pre-assembled.000% v/v equal to less than 0 ppm O2.2. CO2 Foodgrade Quality Company CO2 design CO2 Gas Compressor is of the reciprocating type having dry non-lube cylinder design with all surfaces in contact with wet CO2 gas fully coated and use of materials resistant to moisture saturated CO2 gas. Non-condensable purge gas is utilized to regenerate.Effective removal of water soluble (ethanol) for more efficient operation of the active carbon purifiers: 99. include but not limited to: 2. each packaged mounted on skid.2. 9L water per recovered kg CO2) in combination with the active carbon filter & drier concept successfully applies the best of Company CO2 & Norit Active Carbon know-how for high efficient ethanol and odor removal. At the request of clients Company CO2 provides CO2 & Energy audits varying from a complete audit (incl.Subject to its application. the LiquiVap contributes to further CAPEX and OPEX reduction for the end user. expand or improve its CO2 collection. 6 .Company CO2 has its own dedicated R&D department for CO2 recovery to further develop and optimize the CO2 recovery process: . recovery and consumption process.The High efficient Gas washer with its low water consumption (0. . . With the audits Company CO2 provides customer specific solutions how to upgrade.R&D has its own gas chromatograph specially designed to analyze raw fermentation gas as well as purified CO2 gas. total CO2 mass balance) to plant specific energy scans. Built according to the Company CO2 standard to be installed under Company CO2 supervision and in accordance to Company CO2 P&ID’s. site location etc. minimal Hydrocarbons & < 40 ppm v/v total Sulphur compounds. instruction and manuals. above sea level. The shown pictures in this proposal are indicative 7 . general arrangement.5 barg & -24 °C Seismicity : Not in a seismic relevant zone unless otherwise specified in this quote Any changes as a consequence of revised inlet conditions.One (1) Company CO2 CO2 recovery plant The CO2 recovery plant is designed according below mentioned specifications: Capacity : 2920 kg/h CO2 based on liquid in tank Medium : CO2 gas from CO2 from distillery CO2 raw gas specification :Gas made up to be confirmed with formal raw CO2 gas analysis CO2 inlet temperature : 20 °C CO2 inlet pressure : 1011 mbara at 10 mtr. Storage conditions : 17.00 % v/v Balance consisting of non-condensable O2 and N2. VOC’s. will be reviewed and offered separately.00 % v/v CO2 inlet purity to plant : > 98. Fermenter turn-in purity : > 98. Automatic water seal refreshment Safety : Water seal guard warning of possible CO2 emission Access way and drain valve for maintenance purposes Fully stainless steel vessel and piping Foam free CO2 recovery Scope: Foam separator vessel with: .Foam sensor .This proposal contains the following items: 3.Low-level water sensor .Lifting lugs Technical specifications: Capacity : 2920 kg/h CO2 Working pressure : < 40 mbarg CO2 connections : DN250 Water connections : DN40 Material of construction : 1. One (1) Foam separator OPTION The Foam Separation System is fully automatic and protects the CO2 recovery plant from foam carryover.Spray nozzle . After secure foam removal the system resets itself for normal CO2 recovery operation. It features a proven CO2 foam separation design where the foam sensor activates water spray for foam suppression.Water inlet connection with stop valve. Benefits & advantages: Water saving system: . strainer and solenoid valve .403 / AISI 304 Dimensions (Ø x L) : 1750 x 3153 mm Location : Tied into CO2 collection line 8 .Drain valve .Water overflow pipe .Water sprayed only when required . Benefits & advantages: Foam free CO2 recovery Compact plug and play design Scope: Foam trap comes with: . the foam trap will automatically switch back to normal CO2 recovery operation. When the system no longer detects foam.4.2 x Pneumatic butterfly valves. pilot operated Technical specifications: Capacity : 2920 kg/h CO2 CO2 connections : DN250 Location : Tied into CO2 collection line 9 .Foam sensor . One (1) Foam Trap OPTION The foam trap is a foam protection system whereby the foam sensor activates the automatic “foam to drain” valve. low maintenance Automating the purging of CO2 gas in combination with foam trap Scope: Control unit with O2 sensor Mounting set (wall / panel) Signal cable between sensor and unit (15 mtr.2 % v/v O2 Accuracy at STP : ± 2 % v/v O2 of m. One (1) Inline O2 Measurement OPTION The inline O2 measurement...4.reduction of CO2 losses through short response time .20 mA Ingress protection : IP 67 Possible locations : Tied into CO2 collection line in fermentation area/ BBT area / Foam separator / Foam trap /engine room.v. Benefits & advantages: Optimize overall CO2 collection efficiency.efficient operation of CO2 recovery system . frost free 10 . is designed to monitor the O2 content in CO2 gas source and provides a key parameter in the efficient and economic operation of a CO2 recovery system. Cost saving: .0...400 mbarg Analogue output : 4.) Welding socket 25mm with cover pin set Technical specifications: Type : OGM-LHO Low pressure Sensor : Optical CO2 purity set point : > 98.5..0 % v/v Detection limit : 0. CO2 inlet pressure : 0.no frequent calibration required .. 6. One (1) CO2 Gas Booster system A booster is designed to boost the raw CO2 fermentation gas pressure to the required CO2 compressor suction pressure. frost free 11 . Scope: Blower with electric motor and drive guard Inlet & outlet piping with isolation valves Suction and discharge pressure gauge Discharge pressure transmitter Discharge temperature transmitter Discharge check valve Optional variable speed drive 33 kW Technical specifications: Type : Centrifugal Capacity minimum : 1460 kg/h Capacity maximum : 2920 kg/h Suction temperature : 30 °C Suction pressure : 1011 mbara Discharge pressure : 1200 mbara Location : In engine room. One (1) Booster after cooler The CO2 gas will be heated by the booster.6. this after cools the CO2 by a heat exchanger on cooling water . Benefits & advantages: Fully automatic 1step cooling before the CO2 compressor Reduces power consumption at the CO2 compressor Removes ethanol from the gas (will be collected in the water) Scope: Pre-cooler Automatic condensate drain for water separator by pneumatic maintenance free valves System with: .Stop valves Technical specifications: Capacity: 2920 kg/h CO2 Cooling medium : Cooling water Temp in: 54 ºC Temp out: 45 ºC 12 .Strainer .Temperature indicator .1. This cooler will be cooled by the re-used water from the CO2 scrubber Benefits & advantages: Fully automatic Reduces energy consumption of the CO2 compressor Scope: Heat exchanger Automatic condensate drain for water separator by pneumatic maintenance free valves System with: .Strainer . One (1) CO2 Compressor Pre-Cooler The CO2 Compressor pre-cooler is designed to reduce the water content in the CO2 through condensation.Temperature indicator .2.This will reduce the water load and to cool the gas before entering the CO2 compressor.Stop valves Technical specifications: Capacity: 2920 kg/h CO2 Cooling medium : Re-used cold scrubber water Temp in : 45 ºC Temp out: 30 ºC 13 .6. Stop valve .Temperature control valve . V-belt driven CO2 compressor unit is specifically designed for the compression of wet CO2 gas.Strainer . Below-mentioned parts are skid mounted.Temperature indicators Optional frequency drive (VSD) in optional price overview Technical specifications (each): Capacity : 1460 kg/h CO2 Discharge pressure : 18 barg Coolant Inter cooler : Cooling water Coolant After cooler : Cooling water Make Mehrer : TVZ-900 Location : On skid in engine room 14 .and after cooler Condensate separator with automatic “zero CO2 loss” drain after each stage Temperature switch after each stage and after cooler Temperature / pressure indicators on both stages CO2 high pressure switch Safety valve protecting each stage CO2 check valve Cooling utility circulation system with: . V-belt drive assembly with slide mounted motor Modulating temperature control valve to maintain a constant CO2 discharge temperature Scope: Dry running CO2 – compressor Electric motor with V-belt and drive guard Stainless steel inter. coolers and condensate separators in stainless steel.7. Two (2) Dry-Running CO2 Compressor units The 2 stage.Solenoid valve . Benefits & advantages: Fully automatic unloaded start. pre-piped and pre-cabled CO2 piping. pre-assembled. stop and level controlled condensate removal. dry-running. This will reduce the water load onto the Driers.Strainer . Scope: Pre-cooler Automatic condensate drain for water separator by pneumatic maintenance free valves System with: . lowering the chance that the CO2 condenser will freeze and thus improve the CO2 recovery and liquefaction efficiency.7. Reduces CO2 consumption of active carbon filter and driers.Temperature indicator .1. One (1) Pre-Cooler The CO2 gas pre-cooler is designed to reduce the water content in the CO2 gas through condensation. Benefits & advantages: Fully automatic Reduces energy consumption of active carbon filters and driers.Stop valves Technical specifications: Capacity : 2920 kg/h CO2 Coolant : Integrated in the refrigeration system CO2 inlet temperature : 40 °C CO2 outlet temperature : 15 °C Location : After CO2 compressors 15 . Benefits & advantages: Water saving system: .75 % Optimal odor removal in combination with Company CO2 Active Carbon Filter Scope: Gas washer with: .4301 / AISI 304 16 .Automatic water seal refreshment Safety: .Water consumed only when required .Water seal guard warning of possible CO2 emission .Low water flow alarm Water chiller integrated in offered refrigeration Technical specifications: Capacity : 2920 kg/h CO2 Working pressure : 18 bar CO2 connection : DN150 Water connection : DN15 Water temperature : 15 °C Dimensions (Ø x H) : 500 x 6800 mm Material of construction : 1.Needle valve .Low-level water sensor .Packing in stainless steel . One (1) High Efficiency HIGH Pressure Gas Washer The gas washer is a proven once through water-wash system to remove water-soluble impurities (such as ethanol & Acetaldehyde) from the raw CO2 gas.Water distributor .8.Drain valve .2x CO2 points for _p meter connection . solenoid valve & water pressure regulating valve with pressure gauge .High pressure water supply pump (20 bar) .Low flow alarm to switch off CO2 compressors Fully stainless steel vessel and piping Efficient ethanol removal : 99. strainer.Water overflow pipe . Using special stainless steel structured packing the counter flow design guarantees an optimal scrubbing effect with minimal water usage.Lifting lugs Water inlet connection with: .Stop valve. pre-piped.g. Benefits & advantages: Fully automatic operation and regeneration cycle Below-mentioned parts are skid mounted. no air blower Unique heating system for heating during regeneration Energy saving system: temperature control based regeneration Easy access for filling exchange Easy access to external heaters: no process interruption such as decompression is required Scope: Activated carbon filter / dryer vessels each with in.9. no check valves. pre-cabled and pre-insulated Fully stainless steel vessels and piping Specially developed NoritCompany CO2 activated carbon for optimal odor removal Only non-condensable purge gas used for regeneration No contamination with external media (steam or hot air) No additional utilities required to be brought into the engine room Simple construction with two 4-way valves Low maintenance system e.4571 AISI 316 Location : On skid in engine room 17 . no steam valves. One (1) Activated Carbon Filter Dryer Unit The Activated Carbon Filter and Drier is a fully automatic CO2 deodorizing and drying system. preassembled.and outlet filter 2x 4-way actuated ball valves with valve position confirmation 2x Pressure gauges 2x Safety valves Purge gas connection with flow indicator and control valve Actuated purge valve with valve position confirmation Particulate filter after drier Heating elements Temperature switches Insulation with aluminum cladding Pressure transmitter Production MASS flow meter Inline dew point transmitter Technical specifications: Capacity : 2920 kg/h CO2 Dew point at working pressure : _ -40 °C Dew point at 1 atmosphere : _ -60 °C Inlet temperature : 15 °C Cycle time : 24 hours Material vessel : 1. Technical specifications: Max. insulation valve. This filter is filled with a media which removes the NO2 & NO out of the gas and includes a stainless steel vessel including safety valves.1. One (1) NOx Filter For filtration of NOx from the CO2 gas . The unit will be skid mounted. we install a Purafil filter between the ACF & Dryer. pressure gauge. Capacity : 2920 CO2/h Operating pres. : approx. 16 barg (max 20 barg) Position : Between AC filter and Dryer Inlet NOx : 1 ppm Media life span : 12 months 18 . One (1) Refrigerant compressor The compressor compresses the low pressure and low temperature refrigerant gas into a high pressure and high temperature gas. Scope: Compressor incl. electric motor with drive assembly mounted on base frame Oil separator with oil return and lubrication system Oil cooler Oil strainer Capacity control 0-100 Stop valve on suction and discharge side Suction and discharge pressure switch Optional frequency drive (VSD) in optional price overview Technical specifications: Total cooling capacity : 2920 kg/h CO2 Refrigerant : NH3 Compressor make : Sabroe Compressor type : Screw Refrigerant condensing temperature : 35 °C Refrigerant evaporating temperature : -34 °C Cooling medium Oil cooler : Cooling water Location : In CO2 engine room 19 .2.1. Benefits & advantages: Fully automatic operation Optimal and automatic purging of non-condensable gasses for optimal CO2 recovery efficiency The system contains the following items: 2. One (1) CO2 Gas Liquefaction system The purpose of the refrigeration unit in the CO2 recovery plant is to provide sufficient condensing capacity to liquefy the dry CO2 gas through a CO2 condenser. 3. Scope: Refrigerant condenser In. Benefits & advantages: Fully automatic operation Increased refrigeration capacity No additional chillers for the side load needed Scope: Heat exchanger Valves and accessories Pressure maintaining valve Technical specifications: Refrigerant : NH3 Side load : 88.0 kW Side load description : Water chiller gas washer and Precooler after CO2 compressor Location : In CO2 engine room 2. One (1) Economizer with side load This economizer is a special design that increases the efficiency of the cooling compressor by sub cooling the liquid refrigerant prior to entering the refrigerant evaporator and compressing the suction gas created from an intermediate pressure to the condensation pressure.2. The heat of condensation is removed from the refrigerant gas by heat transfer to a cooling medium. One (1) Refrigerant condenser The refrigerant condenser is a heat exchanger designed to liquefy the high pressure refrigerant gas from the refrigerant compressor.& Outlet isolation valves Coolant inlet filter Pressure gauge & stop valve Technical specifications: Refrigerant : NH3 Refrigerant condensing capacity : 480 kW Refrigerant condensing temperature : 35 °C Cooling medium condenser : Cooling water Location : Outside 20 .2. Scope: Refrigerant evaporator / CO2 condenser HP float Shut off valves Safety valves CO2 and refrigerant side Pressure gauge Oil drain vessel with accessories One (1) Automated purge system for optimize CO2 recovery efficiency Drain valve Technical specifications: Capacity : 2920 kg/h CO2 Refrigerant : NH3 CO2 condensing pressure : 17.5 barg Location : At sufficient height to enable gravity feed into stripping system or CO2 storage 21 .2. One (1) Refrigerant evaporator / CO2 Condenser The refrigerant evaporates in the CO2 condenser (Refrigerant evaporator) and produces the required cooling capacity to liquefy the incoming CO2 gas.4. The system is optimally designed to separate the noncondensable gasses (N2. O2) from the liquefied CO2 meaning less CO2 is lost from the system during automatic purging. strainer and water flow meter at inlet . overflow valve and drain .Fan with frequency controlled motor .Circulation pump with strainer and block in valves .Low water level cut out switch .Biocide dosing system .Water treatment (anti-corrosion & -scaling) system .Drain . Any changes as a consequence of revised local conditions will be reviewed and offered separately.Drift eliminators . One (1) Water Cooling Circuit The fully automated cooling circuit is designed to cool the following CO2 recover plant parts: Inter cooler of the CO2 compressor After cooler of he CO2 compressor Refrigerant condenser Refrigerant oil cooler The collected heat is rejected to environment through a cooling tower Benefits & advantages: Stand alone operation Fully automatic operation Low operational costs Scope: Open cooling tower comes with: .Safety valve.Water supply system with stop valve. Coolant filling is care of customer 22 .Junction box .3.Trace heating for water pan & circulation pump Coolant circuit comes with: .Pressure gauge Technical specifications: Make : Evapco or BAC Type : AT 19-68 or VXC C380 Cooling capacity : 1082 kW Circuit coolant : Water Circuit coolant flow : 135 m3/h Circuit coolant inlet temperature : 40 °C Circuit coolant outlet temperature : 33 °C Wet bulb temperature : _ 28 °C Dimensions (L x W x H) : 5385 x 2245 x 3620 mm Ambient temperature : min 24 max 32°C Location : wihtin 10 meters of the CO2 plant Notes & recommendations: Cooling circuit calculations are based on above mentioned wet bulb temperature which customer is to confirm. The automatic Stripping system includes an integrated management system to optimize CO2 recovery. Benefits & advantages: Fully automatic operation Enhances CO2 purity Energy neutral system: CO2 gas to the CO2 condenser is pre-cooled in the re-boiler to generate the required stripping gas. One (1) Purification Unit (stripping system) This Liquid Stripping System type is designed to increase the end purity of the liquefied gas.4. No additional heat or energy in terms of refrigeration is required to generate stripping gas Heating element to compensate during start/stops and partial load Special stainless steel packing for optimal stripping of O2 Scope: Stripping & management system Stripping column with packings Reboiler Heating element Safety valve Level measurement reboiler Pressure transmitter Flow meter Two(2) CO2 liquid transfer pump from reboiler to CO2 storage tank Pre-insulated Technical specifications: System capacity : 2920 kg/h CO2 Maximum turn down : 50 % Location : In engine room under CO2 condenser 23 . HMI . Benefits & advantages: Full automatic operation of the controlled parts Motor-starters: Direct On Line _ 7. in/outlets and instruments All necessary Motor starter relays and fuses PLC includes Profibus connections PLC includes Ethernet connections Technical specifications: HMI Control Panel : Siemens TP 12" PLC in Control Panel : Siemens S7 300 Compatible Control voltage (common) : 24 VDC Design : IEC 60204-1 Ingress Protection : IP 54 Name plates : English HMI text : English PLC program : English Material panel : Coated steel Location of main panel : Engine room 24 . One (1) Electrical Hardware & Control System The electric control panel is executed according to the Company CO2 standard and thus designed for the automatic control of the offered parts if not specifically mentioned otherwise.5 kW . emergency stop and main switch are mounted PLC based control system consisting of: . Star-Delta > 7.5 kW.All necessary analogue input + outputs Digitally stabilized 24VDC control voltage supply One potential-free contact is foreseen for general alarm All necessary software for the control of the offered parts All necessary (automatic) fuses for control voltage. > 55 kW soft starter Electrical drawings are according Company CO2 standard in EPLAN which is AutoCAD compatible Panel layout with main voltage segregated from control voltage Pre-wired and pre-tested Scope: Control panel with internal lighting and power outlet Lockable door on which easy accessible HMI. The control panel is equipped with a control system including a Human Machine Interface (HMI) for control.5.CPU .All necessary digital-inputs + outputs . status and alarm messages of the system. Insulation) for the installation of the offered CO2 recovery plant. On Site Piping Materials The following piping materials (pipes.6. drains and the CO2 piping to/from the storage tanks. vaporizers and to the CO2 consumers are not included. On Site Insulation Materials For the following units insulation materials will be supplied: CO2 condenser (cold) Stripper & re-boiler (cold) CO2 & refrigerant piping (cold) Water piping (cold). Insulation) Company CO2 will deliver Turnkey materials (Pipes. 6. to/from not offered parts and to/from parts located outside CO2 engine room are not included. elbows. One(1) Turnkey materials (Pipes.1. to/from not offered parts and to/from parts located outside engine room are not included. 25 . blow off lines. Cables. Specifically the CO2 collection line from the fermenters to the engine room. Cables. 6.2. tees and reducers) are included in the scope of supply: Interconnecting CO2 and refrigerant piping between the offered parts within the boundary of the CO2 engine room Utility piping from one point in engine room to offered parts within the boundary of the engine room Pipe clamps and pipe supports for the piping within the boundary of the engine room Special “insulation” clamps for cold piping CO2 and utility piping are executed in stainless steel Refrigerant piping executed in carbon steel Piping materials not specified. 6.3. CO2 pre-coolers & water chiller (cold) ACF/Dryer (hot) Insulation is PU or similar and where necessary aluminum cladding and vapor barriers will be applied. On Site Electrical Materials This includes the following: Interconnecting cable materials between the offered parts within the boundary of the engine room and to CO2 storage tank mounted next to engine room Cable trays (zink coated steel) and protection pipes for the offered cable materials Communication cable to start/stop the control panel of the existing CO2 recovery plant Cabling materials not specified. Specifically the power supply cable from the site plant power distribution to the Company CO2 control panels is not included. For the successful realization of on site works: Mounting of goods is to be done directly when goods arrive Brewery to provide on site a secure and lockable area for offered parts CO2 recovery plant will be set up in an engine room (closed layout) Available room is free of obstacles and easily accessible especially for the installation of the offered parts and its connections Offered parts outside are to be installed in close proximity of the CO2 recovery’s engine room All utilities are available and ready to be connected. Set of suction.Basic set of seals & filters One (1) Maintenance set Maintenance set CO2 liquefaction Unit.Set of gaskets and O-rings One (1) Maintenance set Active Carbon & Drier Unit. One (1) First set of Preventive Maintenance Parts OPTION The preventive maintenance is to be carried out after CO2 recovery plant's 1st year of operation. including: .and delivery valves . Benefits & advantages: Original parts Maintenance parts onsite Scope: Two (2) Maintenance sets Maintenance sets CO2 compressors. including: .Set of piston.and guide rings . including: .7.Set of inner-parts piston rod sealing . Below mentioned parts are for preventive maintenance to warrantee optimal 2nd year of plant operation.Basic set of seals & filters 26 . This includes costs for: Tickets Visa Hotels Local transportation Travel hours Working hours 8. Maintenance Manuals & Spare parts Lists .Parts. Approvals & Certification The supplied equipment will be designed and produced in accordance with the following EEC Directives Machine Directive 2006/42/EC.Project drawings: o Engineering diagrams (PID) o Layout & above ground foundation drawings o Electrical diagrams + panel layout drawings (in EPLAN) o General assembly drawings. Notes & recommendations: The documentation will be prepared according to relevant Good Engineering Practice. Differences or specifications requested by the customer will be charged according to expenses. Electro Magnetic Compatibility Directive 2004/108/EC Pressure Equipment Directive 97/23/EC Unless specifically specified otherwise: all pressure vessels will be designed according to CE-PED and approved by TÜV (German NoBo) or similar. Design. One (1) Home Based Engineering.Operation Instructions.8. English) according to Company CO2 standard: . 8.1. Accessories and Instrument schedule . One (1) Project Manager On Site Visit To discuss the project with the local project team and review the local conditions we offer an on site visit by the Project Manager. electrical design & approvals will be in accordance with IEC 60204-1. 27 .2. Design & Project Management This includes: Management and coordination of the project Engineering of the offered parts Preparation and supply of an agreed Project Program Detailed list of requirements to the customer before sending the supervisor for installation and commissioning Documentation (2x digital. glycol. which are to be replaced by the customer English speaking translator All necessary utilities such as CO2. Company CO2 will provide a schedule for the onsite works indicating necessary labor. In case the supervision of the installation and commissioning takes longer than the above mentioned period of time due to no fault of Company CO2. One (1) Supervisor for Mounting. cabling and insulation Commission (start-up) the offered parts. Should there be conditions where in the Company CO2 engineer/supervisor assigned and on site for installation supervision and start up is deemed not qualified to execute certain job/task according to local regulations.9. water. Scope: One (1) round-trip for the supervisor Daily Allowances and Local Transport. directly after erection Test run and fine tune the system for acceptance Train the local personnel (during commissioning) in English (translation care of customer). crane etc. electricity. Commissioning & Training Company CO2 provides one qualified engineer/supervisor for a period of 8 weeks. On site phone and Internet connection. tools etc. compressed air. hotel and board (acc. etc. to western standard) are care of customer. Company CO2 cannot be held responsible for the damage or delay caused by others. 50 on site workings hours per week to: Supervise mounting and erection of all delivered items Supervise installation of interconnecting piping. the additional supervision costs will be charged separately according to Company CO2 Service Department terms and conditions. laws or customer rules then the customer is to and will be responsible to arrange/pay for a qualified specialist to meet this requirement at no expense to Company CO2. local costs. installation. 6 days per week. To prevent any unnecessary project delays the customer will provide and put at the disposal of the Company CO2 engineer/supervisor : Sufficient amount of skilled workers including equipment. The Company CO2 supervisor has the right to reject supplied workers and their tools. It is assumed that supervision of the installation works and commissioning of the offered parts will take place within 1 year after Ex-works WWW City/Manufacturer 28 . as built PID. The design package includes: Piping isometrics Piping bill of materials Cable bill of materials Cable tray bill of materials Piping support drawings Insulation specification Notes & recommendations: Documentation will be prepared according to relevant Good Engineering Practice. The customer is to provide. layout & other engineering data need to be approval within 5 working days of receipt. Project planning is based on speedy reply and/or confirmation by the customer: PIDs.10. cabling and insulation. Differences or specifications requested by the customer will be charged according to expenses. One (1) Turnkey Design Package Company CO2 will supply a Design Package (DP) for the interconnecting piping. layout & other documents relevant for a proper design and speedy installation of the offered scope of supply. 29 . . to ISO 8573. 1.34°C.0 kW 2.inlet conditions: 25....00 kW 320. 30 .30°C.. 1..4 kW 594. oil & NH3-free. Values are estimates with tolerance ±5% and are subject to further detailed engineering.. Utility consumption figures are confirmed during the detailed engineering phase of the project.2 kW 18.11. Power consumption 3x 460 VAC (+/. 6 barg with dew point < -20°C (acc.75 m3/h Process water .4 barg CO2 Compressor Refrigeration 248.189 kW/kgCO2. Foaming is not considered normal operation.0 kW Compressed air – inlet conditions : clean..0 kW 274. Reboiler heating element 33kW will only consume at start / stop of the Liquefaction System.5%) /60 Hz Booster CO2 Compressor Pump Ethanol washer to chiller Active carbon filter dryer (per line) Refrigeration Cooling tower + cooling water pumps CO2 pump Power consumption 32..1 class 3) Compressed air 1 Nm3/h Notes: Foam separator will only consume water when foam is detected.35°C. cooling tower) Food-grade water .4 kW Specific power consumption (0.5 kW 250. Utility Requirements Approximate utility consumption of offered parts based on 24-hour continuous foam free operation at maximum capacity.0 kW 44 kW 4.5 kW 180.2 kW Installed capacity 37.4 barg High pressure Gas Washer 0.4 kW 41 kW 2. 0.inlet conditions: 32.2 m3/h Cooling water .inlet conditions: chloride < 3ppm w/w 20.4 barg Cooling tower water 2.0 kW 3.0 kW 73.. incl Cooling tower. 1. CO2 compressor will only consume utilities when CO2 compressor is running.175 KW/kgCO2 excl... ). Includes The first filling of: CO2 compressor oil Refrigerant compressor oil Active carbon Sorbead SW Dryer agent Remark: NH3 is never included and is to be supplied by the customer. such as permits. vat. glycol. etc. Any item not specifically mentioned in the quotation. In particular not: Local transport. taxes or fees Custom clearance. certificate of inspection. piping bridges. ventilation systems etc. 12. license to operate All certificates (except CE/PED certificates for the pressure vessels) unless otherwise mentioned All required utilities (water. RTN Technical Passports of pressure vessels. CO2 etc. Permission to Use. or related local authority fees Duties. electricity. 31 . permission to use. field inspection. cables & cable trays outside of skids All insulation work of the cold and warm parts of the installation (materials delivered) Integration of existing system/parts Control and integration of offered parts into customers central control system Painting and labeling of piping and cables Dismounting and removal of the replaced and/or existing parts All civil works and mounting/support constructions. Drains. storage and placing of the offered parts All piping. Wherever possible we are prepared to submit a quotation for such items upon request. hotel and board for offered Company CO2 supervisor All local labor. Excludes The items or services listed below are excluded from the scope of supply. in engine room. storage etc. ladders & walkways. Municipal fees. Permission to Operate. This includes costs relating from the loss of product during the commissioning phase Spare parts Wind.2.) & consequential delays Liquidated and/or consequential damages due to loss of production. tools & equipment on site Unloading.12. connections. Connection point in engine room All refrigerant & CO2 detection. technical translations. General 12. are care of client All approvals by the local authorities. platforms.1. All items and services not explicitly mentioned are not included in the price. and seismic calculations and cost implications. related works ((un)loading. blow-off lines and gullies Onsite X-ray welding checks All health and safety certificates All local approvals. Design Data The offered guarantee and parts are based on the above-mentioned technical specifications and the following designed data: 13. WWW City.00 vol % CO2 purity at fermenter turn-in : CO2 purity to plant : min.00 vol % CO2 Condensing pressure : 17. the water needs to meet the following specifications: Chloride (Cl-) < 2 mg/l Chlorine. Raw gas inlet As per gas analyses from Airborne labs 19 November 2014 (exluding Hexanes +) CO2 source : fermentation gas 1100 mbar CO2 pressure : CO2 temperature : 30 °C min.2. Warranty The offered parts have a warranty period of 12 months from start-up. 98.1.50 barg Relative humidity : 100 % 13.g. During the warranty period Company CO2 will replace defective parts free of charge. free < 0.5 – 8.2. Company CO2 guarantees the following: 13. Parts that are subject to wear and tear (e.1. site dosing and monitoring of the following: Corrosion inhibitors Anti-scale measures Anti-biocide measures : Corrosion inhibitors to be dosed monitored 2- Make up water for cooling tower Glycol-water 32 . however we reserve the right to charge for labor. 13.2. 98. lodging and traveling costs. Not covered by the guarantee are liquidated and/or consequential damages due to loss of production. however.Diss.Solids (TDS) < 600 mg/l : Corrosion inhibitors to be dosed & monitored : Same as Circulation water incl.13.5 : Hardness < 8 °dH : Chloride (Cl-) < 100 mg/l @ T< 40°C or Chloride (Cl-) < 250 mg/l @ T< 20°C : Iron (Fe) < 1 mg/l : Silicon Dioxide (SiO2) < 200 mg/l : Sulfate (SO4 ) < 100 mg/l : Tot. Guarantees When the offered parts are installed and operated according to the Company CO2 instructions and commissioned by a Company CO2 supervisor within 12 months after date Ex-Works WWW City. coils) are not covered by this warranty. not longer than 18 months from date of Ex-Works Company CO2.1 mg/l : pH 7.2. gaskets. Utilities Foodgrade / tap water 2 : Circulation (cooling) water 3+4 In addition to meeting WHO guidelines or EU regulations. during 12 compressor running hours. .g. 15 min. Engine room Ambient temperature in engine room (frost free) : min. 48hr continuous operation. CO2 & O2 outlet values are measured in the liquid phase after the reboiler.2.3. 13. The following points will be tested: The guaranteed capacities refer to the in this quotation mentioned Design Data. Measurement is done with a manual Dew Point Tester (DPT). Please consult your water treatment specialist.e. The dew point is measured in the CO2 gas phase after the Driers. Test protocol is based on max. 24 °C : max. e. AISI 304 Notes & recommendations: 1) A peak is defined as a max. 35 °C Ambient temperature outside : min. 33 . 20 °C : max. foam separator and gas washer.13. f. Company CO2 reserves the right to adapt specifications for engineering purposes. For the quantification of organic and/or sulfur components. 2) Water which comes in contact with CO2-fermentation gas. which can be offered optionally. Measurement is done with an inline OGM O2 monitor which can be offered optionally.3. 36 °C Environment and utilities incl CO2 raw gas : Not aggressive to carbon steel and stainless steel. 4) Higher concentrations requires professional water treatment. concentration over a time period of max. a gas sample after the Driers can be taken for analysis.The capacity of produced liquid CO2 into tank is measured by means of mass flow meter from reboiler to tank and/or level sensor in tank. 3) Water which does not come in contact with CO2-fermentation gas. A CO2 sampling and sampling service (CAS) can be offered optionally. and used in various CO2 plant heat exchangers. and will be fine-tuned during detailed engineering stage of the project. Capacity of the offered parts are according to the VDI-rules for compressors (DIN 2045 and DIN 1945) with a tolerance of ± 5%. Performance test protocol A detailed performance test protocol for acceptance is subject to scope of supply. 34 .14. control valves Temperature indicators Temperature switches Temperature transmitters Level switch Level transmitter Flow indicator Flow switch Flow transmitter Pressure gauge Pressure switches Pressure transmitters Pressure diff. Depending on the type of equipment offered some components may not be delivered. OEM supplied accessories are OEM standard. Alternatives may be supplied subject to revised quotation. Description Actuators Butterfly valve Ball valve Check valves CO2 tank valves R507 valves R507 safety valves R507 bursting disks R507 change-over valves 3-Way valves 4-Way valves Control Valves Pneumatic valves Electro Pneumatic valves Solenoid valves Safety valves Pressure reducing valve Temp. Standard Accessories List The following accessories and instruments have been foreseen in the CO2 Recovery Plant where applicable. transmitter Filters / Strainers Dust filters Spray ball Electric motors Foam detectors Make El-o-matic / Econ(osto) / Tyco Keystone / Econ(osto) Meca inox / Haitima / Econ(osto) Meca Inox / EDS / Herl / Gestra / Econ(osto) OEM Standard / Herl / Econ(osto) / Herose KMP / Castel Hansa Henry Henry Meca Inox BAC / Econ(osto) Samson / Bürkert / End Festo End Armaturen / Econ(osto) Danfoss / Alco / Econ(osto) Leser / Herl / Henry / Generali Bürkert / Tescom / Econ(osto) / Norgren Danfoss / Thermoreg / Samson Econosto Jumo Endress & Hauser Endress & Hauser / Hansen RTK /IFM Yokogawa Honsberg / End/ IFM Endress & Hauser Econosto / Wika / VDH Danfoss Danfoss / Endress & Hauser Endress & Hauser / Meca Inox / Econ(osto) / Hansa / KMP / Alco Amafilter / Donaldson Schlick / Hake WEG / Hoyer / OEM Standard Endress & Hauser Company CO2 reserves the right to make alterations to the above mentioned accessories list for engineering purposes. 410 57.LHO LP One (1) Variable Speed Drive Booster Two (2) Variable Speed Drive CO2 Compressor One (1) Variable Speed Drive NH3 Compressor One (1) Set of Spare parts 35 Currency EUR EUR EUR EUR EUR EUR EUR Price 24.540 347.720 13.880 33. Design & Project management Total project price.3240 kg/h EUR One (1) Compressor pre-cooler .760 23.540 55.660 31.530 107.740 .920 41.2920 kg/h EUR One (1) Cooling Tower Circuit 1082 kW EUR One (1) Stripping system . Cables.1460 kg/h EUR One (1) Pre Cooler . Commercial Summary 15.530 15.440 TOTAL PROJECT PRICE:EQUIPMENT + SERVICES EUR 1.646.090 One (1) On site visit Project Manager One (1) Supervisor for Mounting.2.2920 kg/h EUR One (1) NOx Filter EUR One (1) Refrigeration .950 Included Included Packing included.780 9.970 23.2920 kg/h One (1) Foam trap .550 188.370 Price 44.640 6.1800 kg/h EUR One (1) Pump Ethanol washer to chiller EUR One (1) Active carbon filter dryer . Options Quantity Description One (1) Foam separation system .950 4.724.15.380 113.2920 kg/h EUR One (1) Control System EUR One (1) Turnkey materials (Pipes.3240 kg/h EUR Two (2) CO2 compressor . Insulation) EUR One (1) Design approvals and certification One (1) Home based engineering. EXW unpacked WWW City/Manufacturer EUR 1.1.890 231.840 276. Scope overview and pricing Quantity Description Currency One (1) Booster 3240 kg/h EUR One (1) Booster after cooler . CIF Manila Philippines container liners owned EUR 47.3137 kg/h EUR One (1) Gas washer .330 40.870 92.550 14.2920 kg/h One (1) Inline O2 Measurement OGM .720 TOTAL EQUIPMENT AND TRANSPORT EUR 1. Commissioning & Training One (1) Turnkey Design Package TOTAL SERVICES EUR EUR EUR EUR 8.598.350 78.660 5. installation. VAT etc.V. under the number 06032084. 10% after signing SAT protocol : All prices stated on this proposal are in EURO : All required duty. : Payment 100% by Letter of Credit. : 2 months as from proposal date. and its subsidiaries' apply. : Packing included. filed at the office of the Trade Register of the Chamber of Commerce for East WWW Country. . payments with respect to this proposal are care of customer. of which: 30% will be payable at order 60% at delivery against documents. Company CO2 B. CIF Manila Philippines container liners owned : To be agreed upon subject to time of order. Project pricing and Ex-Works delivery times are subject to the price and availability of steel at the time of manufacturing. Terms General & Conditions Delivery Delivery time Delivery conditions Terms and conditions Payment Currency Duties Validity 36 : The above-mentioned prices are calculated in accordance with the actual costs basis at date of issue of this proposal and under the condition that there is no partial delivery or variance from the scope of supply.V. expressly rejects the applicability of any of the customer's general terms and conditions. excise. a copy of which is enclosed.3.15. : According to ICC Incoterms 2010 : To this proposal the 'General Terms and Conditions of Sale Of Company CO2 Water Proces Technologie Holding B..