Capio Manual

IGBT DIMMER RACKSINSTALLATION AND OPERATION MANUAL IMPORTANT: RETAIN THESE INSTRUCTIONS FOR THE END USER. DO NOT DISCARD. IGBT DIMMER RACKS ILSCP24 / ILSCP48 WARNING: Before installation, disconnect power at circuit breakers or remove fuses to avoid electrical shock or damage to the unit. It is recommended that an electrician perform this installation. Made in U.S.A. For technical/sales assistance, call: 1-800-526-2731 P/N 85-5548 IGBT DIMMER RACKS Installation & Operation IMPORTANT SAFEGUARDS When using electrical equipment, basic safety precautions should always be followed including the following: a) READ AD FOLLOW ALL SAFETY ISTRUCTIOS. b) Do not use outdoors. c) Do not mount near gas or electric heaters. d) Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by unauthorized personnel. e) The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. f) Do not use this equipment for other than intended use. g) Refer service to qualified personnel. SAVE THESE ISTRUCTIOS. Table of Contents Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Tools List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Mechanical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Route line and load wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Route control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Rack Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Dimmer Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Rack Control Module (RCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Dimmer Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Blank Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Mounting the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Securing Rack To the Wall (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Mounting Several Racks Together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Mounting Using Vibration Isolation Fittings (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Securing Rack to the Wall with Vibration Isolation Pads (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Line Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Connection Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Connecting Line Power Wiring (Single Racks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Busing Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Load Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Installing DMX512 Control Wiring (Single Rack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Installing DMX512 Control Wiring (Multiple Racks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Installing Ethernet Control Wiring (Single Rack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Installing Ethernet Control Wiring (Multiple Racks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Finish and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Finish and Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Attaching the Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Maintaining Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 2 Installation & Operation IGBT DIMMER RACKS Table of Contents (continued) Installing Dimmer and Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Installing Dimmer Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Installing the Rack Control Module (ILSCPRCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Installing the Lytemode Power Supply Module (ILSLMPSC) .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Installing a Blank Module (CPBLANK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Configuration Using RCM LCD Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 LCD Menu Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Menu System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Guardian Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Getting Started with Guardian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Connecting a PC to the Capio Plus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Configuring RCM Using Guardian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 RCM Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Dimmer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Dimmer Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Parked Dimmers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Local Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Save RCM Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Basic Guardian Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Discovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Capio Plus System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Administrative Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Saving Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 System Polling (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Dimmer Load Snapshot (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Total Load Reporting (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Guardian Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Serial Port (non-Pathport RCM only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Multicast Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Connect To Pathport Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Report Logging (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Email Notifications (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Dimmer Status (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Appendix A: Standard Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 DMX512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Lytemode ILS Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Termination of Shielded Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Termination of Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Appendix B: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Capio Plus IGBT Dimmer Rack (ILSCP24 / ILSCP48) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Capio Plus Rack Control Module (ILSCPRCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Capio Plus Dimmer Rack Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Notice To Contractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Engineering Check-Out Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 3 IGBT DIMMER RACKS Installation Overview The document provides installation instructions for all configurations of Capio Plus IGBT Dimmer Racks (ILSCP24 and ILSCP48). Please read all instructions before installing this product. The Capio Plus IGBT Dimmer Racks are shipped from the factory ready to install. The door, dimmer modules and the Rack Control Module(s) may be shipped separately. The following steps are required to successfully install a Capio Plus IGBT Dimmer Rack: Review this document completely Familiarize yourself with the installation procedure before you start. Unpack and inspect your equipment Check for physical damage to container(s). Compare the equipment you received with your packing list. Gather tools You will need the tools listed below. Pick an appropriate location for the rack The rack should be installed on an industrial grade floor. The room in which it is installed should have sufficient volume to allow exhaust air to circulate and cool. For more details and clearance requirements, refer to "Mechanical Considerations" on page 5 and consult system drawings. For environmental considerations refer to "Specifications" on page 51. Plan your wire routings and connection order Decide where your line, load, and control wiring will enter the cabinet. Cut openings and remove knockouts in the rack panels as required for conduit or busway entrance Perform all conduit connections to the rack before it is permanently installed. Be sure to remove all knockout pieces and debris from the cabinet. Seal all connections on the rack to allow for proper airflow. Install Rack Mount rack(s). Terminate all line, load, and control wires following the directions provided in this manual. Clean up work site and rack(s) for check out by Philips Lighting Controls Technical Services. Contact Philips Lighting Controls Contact Philips Lighting Controls Technical Services when rack(s) is (are) installed and ready for Engineering Check Out. See "ENGINEERING CHECK-OUT REQUEST FORM" at the end of this manual. Tools List ___ Drill for mounting holes ___ Wire stripper ___ Hammer (for removing knockouts) ___ Heat shrink tubing ___ Philips screwdriver ___ Pencil ___ Small flat screwdriver ___ Knife ___ Flat screwdriver ___ Conduit and fittings ___ Adjustable wrench ___ Urethane filler foam ___ Ratchet and assorted sockets ___ Digital voltmeter/RMS ___ Wire cutter ___ 110-style punch down tool (for Ethernet connections) ote: This is a basic list. You may need additional tools. 4 Installation & Operation Installation & Operation IGBT DIMMER RACKS Mechanical Considerations LOCATION The rack should be installed on an industrial grade floor with sufficient load capacity to support it. For rack weights and dimensions, see "Specifications" on page 51. The room must be dry and must have sufficient volume to allow exhaust air to circulate and cool. If an undersized room is used, it must have air handling which is adequate to maintain the specified ambient temperature range (see "Specifications" on page 51). WARIG! Rated for indoor use only. CLEARANCES The rack must have a minimum of 18 inches of clear space above it for exhaust air and a minimum of 36 inches of clear floor space in front of it. Single racks or the right-most rack of bused racks require 2 inches of space to the right. See Figure 1 on next page for rack clearances. Refer to the National Electrical Code® and local electrical codes to determine whether additional clearance around the rack is required. ROUTE LINE AND LOAD WIRING Line Power wiring may enter the rack through removable plates on the top or bottom. See Figure 1 on next page. ROUTE CONTROL WIRING DMX512 and/or Ethernet control wiring may enter the rack through knockouts in the top or bottom of the rack. Please note that the low-voltage wiring compartment is located at the top of the rack. If control wiring enters the rack through the bottom, it may be run through either of the hollow sides of the rack to the top compartment. See "Control Wiring" on page 21 for details. Control wires may also enter through side knockouts (see Figure 12 for knockout placement.) Load and Line wires should always enter the dimmer rack through a knockout via conduit. Check your local electrical code for more information. You must have access to a main circuit breaker or other power disconnect device before installing any wiring. Failure to disconnect power before installing or servicing your dimmer rack may result in injury or death. : You must have access to a main circuit breaker or other power disconnect device before installing any wiring. Be sure that power is disconnected by removing fuses or turning circuit breaker off before installation. Installing the device with power on may expose you to dangerous voltage and damage the device. A qualified electrician should perform this installation. : This product is intended for installation in accordance with the National Electrical Code® and local or Federal code specifications. To ensure full compliance with all codes and regulations, check with your local electrical inspector prior to installation. To prevent electrical shock, turn off power at fuse box before installation. : Capio Plus IGBT Dimmer Rack electronics operate at line voltage potential! They are electrically isolated by optically coupling the input and output data streams. DO NOT connect non-isolated test equipment to the circuit common point in the dimmers. Destruction of the dimmer and test equipment and possible injury to personnel will result. Measurements of input and output voltages must be referenced to Power Line Neutral only. : This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with this instruction manual may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user, at his own expense, will be required to take whatever measures may be required to correct the interference. If you need help, consult your dealer. You may also find the following booklet helpful: How to Identify and Resolve Radio-TV Interference Problems. This booklet is available from the U.S. Government Printing Office, Washington, DC 20402, stock no. 004-000-00345-4. Do not energize the Capio Plus IGBT Dimmer Rack until the wiring has been approved by a technician from Philips Lighting Controls. Contact Technical Support at +1-800-526-2731 to arrange for approval. Refer to page 53. 5 5" 31.03 cm 36" in front of rack 12.20 cm) 2" to right of rightmost rack Air filter channel Knockouts for control wire entry 82.28 cm) Knockouts 6.25" (36.25" 15.0" (208.875" 2.3125" 16.8 cm (Opening) 6 0.Installation & Operation IGBT DIMMER RACKS Rack Overview Figure 1: Clearances and Wiring Entry Removable panel for line/load wire entry 18" above rack 25.9 cm (Opening) Removable panel for line/load 6.41 cm) 14.75" (65.2 cm . Installation & Operation IGBT DIMMER RACKS Components DIMMER RACK Figure 2: Dimmer Rack Components Exhaust fan Dimmer lower back plane Dimmer module power/data connectors Removable wiring cover Rack Control Module (RCM) upper back plane Phase A feed lug Load terminal blocks Neutral wiring bus Back plane flex jumpers Phase B feed lug Ground wiring bus (optional) Phase C feed lug Removable wiring cover Leveling feet 7 . Installation & Operation IGBT DIMMER RACKS Components (continued) RACK CONTROL MODULE (RCM) Figure 3: Rack Control Module (ILSCPRCM) Data connector Power connector Ethernet port Diagnostic port Menu display Menu controls DIMMER MODULES Figure 4: 15A and 20A IGBT Dimmer Modules (CP15HP. CP20HP) Heat sink Power/data connector Test (focus) buttons and status indicators Circuit breakers with interlocking latch 8 . Installation & Operation IGBT DIMMER RACKS Components (continued) Figure 5: Single 50A IGBT Dimmer Module (CP50) Heat sink ote: Maximum of 10 per ILSCR48 or 5 per ILSCR24) Power/data connector Test (focus) buttons and status indicators Circuit breaker with interlocking latch Figure 6: 15A and 20A Constant Circuit Module (CP15CC. CP20CC) Power/data connector Circuit breakers with interlocking latch 9 . CP20ND) Heat Sink Power/data connector Test (focus) button and status indicators Circuit breaker with interlocking latch Figure 8: SINGLE 20A PowerSpec® HDF Fluorescent Dimmer Module (CP20HDF) * Heat Sink ote: One slot per HDF lighting circuit. 10 . Power/data connector Test (focus) buttons and status indicators Circuit breaker with interlocking latch * For dimming of Entertainment Technology and Lightolier Controls® electronic fluorescent dimming ballasts.Installation & Operation IGBT DIMMER RACKS Components (continued) Figure 7: 15A and 20A Non-Dim Module (CP15ND. 5"). (1. Data connector LED Status Indicator For use with Lightolier Controls® Lytemode® Architectural Lighting Control products. BLANK MODULE Figure 10: Blank Module (CPBLANK) ote: A blank module is equal to a single dimmer module in height.Installation & Operation IGBT DIMMER RACKS Components (continued) POWER SUPPLY Figure 9: Lytemode® Power Supply Module (ILSLMPSC) * Power connector ote: Installed in lower slot under ILSCPRCM of upper back plane. 11 . see Figure 11). To ensure full compliance with all codes and regulations. turn off power at fuse box before installation. : To reduce the risk of fire or shock hazard.Installation & Operation IGBT DIMMER RACKS Warning! Capio Plus IGBT Dimmer Racks utilize dangerous voltages. Drill through back of rack. To prevent electrical shock. Locate optional wall mount holes in approximate locations shown 12 . 2. 3. please see "Busing Racks" on page 17 before mounting. check with your local electrical inspector prior to installation. DO NOT expose this equipment to rain or other moisture. Mark hole placement on back of rack (placement at installer’s discretion . 1. Attach to wall with 3/8" or larger lag bolts. Installation should be performed by trained personnel only. : This product is intended for installation in accordance with the National Electrical Code® and local or Federal code specifications. Mounting the Rack S ECURING R ACK T O THE WALL (OPTIONAL ) Figure 11: Suggested Hole Placement For Wall Mounting If racks will be bused. turn off power at fuse box before proceeding. To prevent electrical shock. front and back .see Figure 12). Bolt-through knockouts 13 .Installation & Operation IGBT DIMMER RACKS Mounting the Rack (continued) MOUNTING SEVERAL RACKS TOGETHER If racks will be bused. Control wiring knockout 3. If you plan to run control cables from rack to rack. Bolt adjacent racks together using 3/8-16 UNC x 5/8" bolts and locking nuts. two at bottom. please see "Busing Racks" on page 17 before mounting. Remove the four bolt-through knockouts (two at top. remove the necessary knockouts before bolting the racks together (see Figure 20 on page 22). Figure 12: Side Knockout Placement Bolt-through knockouts Racks may be bolted together. 2. 1. 2. Vibration isolation fittings are available for floor mounting (Lightolier Controls® part numbers CPPAD24 or CPPAD48). Figure 13: Attaching To Isolation Fittings 1. 3. 3/8" split-ring lock washer 6.Installation & Operation IGBT DIMMER RACKS Mounting the Rack (continued) MOUNTING USING VIBRATION ISOLATION FITTINGS (OPTIONAL) If racks will be bused. Align the center of the vibration fitting over the hole location. Remove rack leveling feet. please see "Busing Racks" on page 17 before mounting. 5. Mark the positions of two fitting bolts for each vibration fitting. Slide rack into position. Figure 14: Hole Placement 3/8" flat washer REAR OF RACK Isolation pads 9/16" holes (in rack bottom) 11/32" holes 14 Floor . 3/8-16 UNC x 5/8" bolt 4. Drill holes and attach fittings to floor with 5/16" bolts. Use Figure 14 to mark hole placement on floor. Attach to floor vibration fittings using 3/8-16 UNC x 5/8" bolts as shown in Figure 13. Drill through back of rack. 6. Mark the positions of the two fitting bolts for each vibration fitting. 3. Move rack into position. please see "Busing Racks" on page 17 before mounting. 5. Mark hole placement on wall and on back of rack (placement at installer’s discretion .) Floor mount Isolation pads 15 . 4. Figure 15: Attaching to Wall Using Isolation Pads If racks will be bused. (See also Figure 13 on page 13.Installation & Operation IGBT DIMMER RACKS Mounting the Rack (continued) S ECURING R ACK TO THE WALL WITH V IBRATION I SOLATION PADS (OPTIONAL ) Vibration isolation fittings are available for wall mounting (Lightolier Controls part numbers CPPAD24 or CPPAD48). 1. Drill holes and attach fittings to wall with 5/16" lag bolts.see Figure 11 on page 11). Align the center of the vibration fitting over the hole location. Wallmount vibration isolation fittings 2. Attach to wall vibration fittings with 5/8-16 UNC x 5/8" bolts as shown in Figure 15 . 5. B and C (Figure 16). Failure to disconnect power before installing or servicing your dimmer rack may result in injury or death. if used) 2: 600 kCM-2:20 (See Main Breaker. Line connections are labeled A. Neutral. If necessary. 3.2:2/0 500 Load (20A) 1: #6-#20 2: #10-#20 10. Run line power wiring from the power source to the top or bottom of the rack. if used) 500 Main (Neutral) 2:600 kCM . the main lugs may be re-oriented for the direction of feed. 1. Important: Dress wires neatly.#6: 45 #3 . 2.#6 #1/0 .#14 AWG #10 -#14: 35 #8: 40 #4 . 7. Extra wire inside the rack can restrict airflow.#14 AWG #10 . We recommend connecting the Line Power wiring and Grounds (if applicable) first. Punch holes and install conduit fittings <OR> insert lining materials in the access panel opening.IGBT DIMMER RACKS Installation & Operation Line Power Wiring C ONNECTION O RDER The Capio Plus IGBT Dimmer Rack is designed to be wired from the front. For this reason it makes sense to complete the connections at the back of the rack first.6 . Terminate the Phase.3 Load (50A) #4 . Remove the wire access panel (Figure 16). 16 TERMINAL WIRE RANGE TIGHTENING TORQUE (IN-LBS) Main (Line) (See Main Breaker. ! 6. Strip 1-3/8" of insulation from the end of each cable.13.2/0: 50 Ground Bus #6 .#14: 35 #8: 40 #4 .#2 45 50 Load Neutral #4 . Pull the line power cables through the prepared openings.#14: 35 #8: 40 #6: 45 . See "Mechanical Considerations" on page 4 for feed routing. Replace the wire access panel if using conduit. and Ground wires to their lugs. 4. C ONNECTING L INE P OWER W IRING (S INGLE R ACKS ) You must have access to a main circuit breaker or other power disconnect device before installing any wiring. Tighten the main lug set screws to the torque termination shown on the label inside the right wall of the rack (shown in part below). : Wire openings must have fittings or linings to protect wire and cable insulation and to prevent air leaks. and the Load Neutral and Load Hot wires last. 8.#6: 45 Ground #2/0 .#14 AWG #10 . and the ones at the front last. tighten these to their specifications and update the torque label on the rack. Failure to use the proper cable can result in damage to the equipment or danger to persons. Figure 16: Wire Access and Line Power Lugs Top wire access panel Phase A feed lug Neutral feed lug Phase B feed lug Ground feed lug Phase C feed lug Bottom wire access panel 17 . ! CAUTIO: Use 90° copper wire only! Important: If different UL-listed lugs are substituted for the supplied UL-listed lugs.Installation & Operation IGBT DIMMER RACKS Line Power Wiring (continued) ! CAUTIO: Failure to use proper torque when tightening set screws will cause premature failure of the equipment! ! CAUTIO: Refer to local and/or National Electrical Code® for cable specifications. Remove the phase lugs from the rack(s) that will not be fed from the main. Level the racks and bolt them together (see "Mounting Several Racks Together" on page 12). 8. Loosely attach the phase A. Save these screws . ! : Do not operate bused racks without the plastic divider in place. you will need to remove the panels as described below before the racks are bolted together or secured to a wall. 3. Loosely attach the Neutral bus bar as shown in Figure 18. 7. causing dimmers to overheat and shut down.16 X 1” hex head bolt 3/8-16 lock nut 3/8" lock washer Screws 3/8" flat washer Plastic rack divider 18 . (Example: If you are busing two racks.) 2. To bus racks. Remove the panels and properly recycle the material. and C bus bars as shown in Figure 18. Leave hardware loose until all bus bars are in place.Installation & Operation IGBT DIMMER RACKS Busing Racks Capio Plus IGBT Dimmer Racks may be bused together using the optional busing kit. B. 4.you will need them in Step 8. Determine which panels need to be removed. To bus two or more racks together: 1. Remove the eight screws as shown in Figure 17 from each panel you are removing. 5. Attach it to the left-hand rack using the eight screws and screw holes from Step 2. the panel on the right side of the left-hand rack and the panel on the left side of the right-hand rack need to be removed. Air leaks can inhibit rack ventilation. Tighten all bolts. Insert the plastic rack divider (Figure 17) between the two racks. Figure 17: Busing Kit Parts and Removing Busing Panel Phase bus bar Screws Neutral bus bar Removable busing panel 3/8" . 6. Installation & Operation IGBT DIMMER RACKS Busing Racks (continued) ote: In the examples below. Figure 18: Attaching Bus Bars To p f eed Bo t t o m f e e d Top feed Bottom feed 19 . but the principle is the same. Your application may be different. with the right rack’s lugs removed. the mains feed is shown connected to the left rack. TERMINAL WIRE SIZE TIGHTENING TORQUE (IN-LBS) 20A Load Lugs #20 . 4. separate the load ground wires and route them to this bus.3 #10 . 5. If you have ground wires from your loads. 6.IGBT DIMMER RACKS Installation & Operation Load Wiring To connect load wiring: 1. work from the bottom up. Dress load wires to the back of the rack. strip 3/8" of insulation from them and connect using the torque values shown in the table at right. Strip 3/8” of insulation from the wires and terminate them using the torque values in the table below. If they are bottom fed. If your rack has the optional Ground Bus. 3. etc. Important: Follow the circuit numbers printed on the load terminal connectors. work from top to bottom on the dimmer back plane as you connect the hots for each circuit in turn. Separate the load neutral wires and route them to the load neutral terminals located on the neutral bus bar in the center of the rack (see Figure 2 on page 6). 192 to the third.#14 AWG 50 #8 AWG 50 #6 AWG 50 #10 .#6 AWG 10. Run load wiring to the top or bottom of the rack. If the load wires are top fed. remember to add 96 to the numbers in the second rack.#14 AWG 50 #8 AWG 50 #6 AWG 50 Neutral Bus Ground Bus 20 . 2. Do not use common neutrals. Strip 3/8" of insulation from the load wires. Route the load hot wires to their individual connections. Do not exceed the bend radius shown in Figure 19 when inserting load wires. ote: Load wires should not be fed through the sides of the enclosure. Tighten all terminations to the torque values shown in the table below. 7.6 . The load terminals are not sequential from top to bottom! When wiring more than one rack.13. ! CAUTIO: Use a separate wire for each neutral. The load hot terminals are located on the dimmer back plane on the left side of the rack (see Figure 2 on page 6 and Figure 19 on the following page). Failure to use the proper cable can result in damage to the equipment or danger to persons.Installation & Operation IGBT DIMMER RACKS Load Wiring (continued) ! CAUTIO: Failure to use proper torque when tightening set screws will cause premature failure of the equipment! ! CAUTIO: Refer to local and/or National Electrical Code® for cable specifications.3 inch/pounds Strip 3/8" of insulation Flex jumper (special care required when replacing) Load hot terminals CORRECT Load wire bend INCORRECT Load wire bend 21 .6 13. ! CAUTIO: Use 90° copper wire only! Figure 19: Load Wire Termination Tighten to 10. 7. 2. Run the DMX512 control wiring to the rack. : For control wire types. 6. a hub or switch will be required for installation in close proximity to the dimmer racks. Run Ethernet wire to the rack. 22 Installation & Operation . Put connector back in place. Remove control wiring knockouts on the sides of each rack.run the wiring up through either hollow side wall of the rack as shown in Figure 20 to the control wiring compartment. I NSTALLING E THERNET C ONTROL W IRING (S INGLE R ACK ) All Ethernet terminations must be installed and tested to Category 5 standards by a certified/licensed network wiring technicia n. Coil the DMX512 control wire at this point and leave it un-terminated inside the rack. use the short jumper (provided) to connect it to the network jack.run the wiring up through either hollow side wall of the rack as shown in Figure 20 to the control wiring compartment. Bring the conduit into the rack through the top conduit holes as shown in Figure 20. If the Rack Control Module (ILSCPRCM) is present. 4. 3. I NSTALLING DMX512 C ONTROL W IRING (M ULTIPLE R ACKS ) 1. A Philips Lighting Controls factory representative will make the final DMX512 connections. see "Standard Wiring" on page 28. Run a 24" DMX512 control cable from the inside of each rack to its adjoining rack. ! : Connecting your own DMX512 wiring voids your warranty and may cause damage to the rack. (Control wiring may also enter the rack from the bottom -. 3. Terminate using 110-style punch down tool. 2. Remove RJ-45 Ethernet connector from its panel in the upper left corner of the rack as shown in Figure 20.) Make sure you leave at least 12 inches of cable at the top compartment. Install 1" conduit fittings. 5. Test all connections. 1. Refer to "NOTICE TO CONTRACTOR" on page 53 for additional information. If redundant Ethernet cabling is specified. Bring the conduit into the rack through the top conduit holes as shown in Figure 20 to minimize the length of the run inside. 2. (Control wiring may also enter the rack from the bottom -.IGBT DIMMER RACKS Control Wiring I NSTALLING DMX512 C ONTROL W IRING (S INGLE R ACK ) 1. Each rack will receive its own Ethernet connection from the hub or switch in the manner previously described. connect the second cable to the second RJ-45 connector using the steps above.) Make sure you leave at least 12 inches of cable at the top compartment. I NSTALLING E THERNET C ONTROL W IRING (M ULTIPLE R ACKS ) When more than one rack is being controlled via Ethernet. See Figure 12 for knockout placement. : Control wires may also enter through side knockouts. With the Capio Plus IGBT Dimmer Rack. These connectors are for Ethernet connections only. then up through hollow side wall Control wires enter through these knockouts 23 . Figure 20: Control Wiring Installation Control wires enter through these knockouts Ethernet CAT5e Terminate cable to removable punchdown jack DMX512 Coil excess CAT5e wire here LYTEmode Coil excess DMX512 wire here Feed wires through this hole.Installation & Operation IGBT DIMMER RACKS Control Wiring (continued) ! : Many manufacturers are now using Category 5 wiring for DMX512. DMX512 must NEVER be connected using RJ-45 connectors. IGBT DIMMER RACKS Installation & Operation Finish and Test F INISH AND T EST P ROCEDURE Clean Rack Interior Remove all metal pieces. Check Load Wiring Use a digital voltmeter to check resistance between the load terminals and the neutral bus. • Between 1 and 1000 Ω is normal when loads are connected. Resistance all phases to ground should be 10 MΩ or higher. 3. Check Line Power Wiring Use a digital voltmeter to check resistance between phases. Replace any access panels removed during installation. The following results are typical: • 1 M Ω or higher is normal when no loads are connected. Seal conduit access holes. Dimmers may overheat and shut down without proper ventilation. Seal any remaining air leaks using urethane aerosol foam. • Below 1 Ω indicates a short in the load wiring. 2. Resistance neutral to ground should be 0 Ω. Vacuum out any dust and dirt. 24 . improperly torqued terminations. Seal Air Leaks 1. shavings. bare wires. ! : Energizing the rack prior to approval will void the warranty and may result in serious injury to yourself or damage to the equipment! Call Philips Lighting Controls for Approval Do not energize the Capio Plus IGBT Dimmer Rack until the wiring has been approved by a technician from Philips Lighting Controls. Contact Technical Support at +1-866-526-2731 to arrange for approval. ! : Air leaks can inhibit rack ventilation and cooling. or cover their openings. loose connections. Refer to page 53. and damaged insulation. and wire scraps. Resistance phase to neutral should be 10 MΩ or higher. The following results are typical: • • • • Resistance phase to phase should be 10 MΩ or higher. Double-Check All Wire Terminations Check for misconnected wires. 6. Do not energize rack with plastic in place. Figure 21: Door Hinges Top hinge Bottom hinge MAINTAINING CLEANLINESS If the room will be subject to sheet rock dust or other debris. loosen hinge screws and readjust. Close and open the door a few times to make sure it latches and unlatches easily. 4. Attach hinge to rack using screws removed in Step 4. Insert pin of top hinge into hole on top of door. If it does not. Remove the two screws from the bottom of the rack (Figure 21). protect the rack with plastic wrap. Important: Put the rack key in a safe place or turn over to owner. Failure to keep rack clean may affect proper operation and void warranty. 3. Remove two screws from the top of the rack. 2.Installation & Operation IGBT DIMMER RACKS Finish and Test (continued) ATTACHING THE DOOR When all wiring and testing is complete. 1. Attach the bottom hinge to the rack using the screws removed in Step 1. Insert the pin of the bottom hinge into the hole in the bottom of the door. 5. Do not operate the rack without the door in place. 25 . attach the rack door. Please do not insert modules until your installation is ap proved by an Lightolier Controls® technician. Make sure that the circuit breakers are off and their latch is pushed to the right. and into the slot in the frame of the rack. 2.IGBT DIMMER RACKS Installation & Operation Installing Dimmer and Control Modules Do not energize the Capio Plus IGBT Dimmer Rack until the wiring has been approved by a technician from Philips Lighting Controls. Push the module in until the alignment pins at the back seat firmly into the connector on the dimmer back plane. 3. Refer to page 53. : If you are installing modules of different types. Contact Technical Support at +1-866-526-2731 to arrange for approval. and the dimmer is seated firmly against the metal frame of the rack. I NSTALLING D IMMER M ODULES Capio Plus Dimmer Modules are easy to slide in place without tools. Figure 22: Dimmer Module Insertion Dimmer card entering guide Circuit breakers Circuit breaker latch 26 . please consult system drawings for the placement order. Modules of different power ratings are keyed to prevent improper insertion. : To remove modules. 4. turn circuit breakers off and slide the latch to the right before pulling module straight out. Insert the edges of the dimmer module circuit board into the right and left guides ( Figure 22 ). 1. Slide the circuit breaker handles and their latch to the left. 2. I NSTALLING THE LYTEMODE P OWER S UPPLY M ODULE (ILSLMPSC) 1. ! : Air leaks can inhibit rack ventilation and cooling. Locating pin 27 . Insert ILSLMPSC into slot directly below ILSCPCRM. 1. Dimmers may overheat and shut down without proper air flow and ventilation. Push the ILSLMPSC until alignment pins at back seat firmly into connector and module is seated firmly against metal frame of rack. Insert ILSCPRCM into slot ( Figure 23 ). 2. Push the ILSCPRCM until alignment pins at back seat firmly into connector and module is seated firmly against metal frame of rack. I NSTALLING A BLANK M ODULE (CPBLANK) Push here to seat module Figure 24: Blank Module Insertion If the rack is not fully populated with dimmers. Attach right side with the self-tapping screw (provided).Installation & Operation IGBT DIMMER RACKS Installing Dimmer and Control Modules (continued) I NSTALLING THE R ACK C ONTROL M ODULE (ILSCPRCM) Figure 23: RCM Insertion 1. Insert pin on the left side of CPBLANK into hole at left (Figure 24 ). 2. Blank “filler” Modules must be installed in any open spaces to ensure proper airflow and cooling. : To return to the power up screen after boot up. the unit will display "CP Dimmer Rack" in the name field. LCD M ENU O PERATION The RCM’s LCD Menu provides local control for accessing all system status information and for making a limited amount of configuration changes to that particular RCM. Indicates an error condition in the cabinet. If no name has been assigned. refer to the corresponding Guardian instructions for full explanations of each configuration option. If illuminated. changes would need to be made at each RCM. Only Guardian™ software provides an interface for configuring all IGBT Dimmer Rack options. it has limited configuration capabilities. Where applicable. wait 15 seconds. MAIN MENU: System Status Dimmer Status Select Presets Menu Configuration System Configuration POWER FAULT ILS DMX Status LEDs Enter Button Accesses details. (If there are multiple RCMs in the system. If error condition persists. activates a field. or enters a setting depending on the current menu item. Figure 11: LCD Menu Escape Button Backs up one menu level.) Upon power up. The following section provides instructions for configuring and viewing system status using the RCM LCD Menu. the MAIN MENU will appear. and re-energize rack. remove power to the rack. Right/Left/Up/Down Buttons (4) Navigates menu system.Installation & Operation IGBT DIMMER RACKS Configuration Using RCM LCD Menu O VERVIEW Capio Plus IGBT Dimmer Racks can be configured directly at the RCM using the built-in LCD Menu. DMX Illuminating Yellow Indicates presence of USITT DMX512 control signal. Indicates power is active to the Rack Control Module (RCM). Status LED Indications: 28 LED Condition POWER Flashing Green Meaning FAULT Flashing or Steady Red ILS Illuminating Yellow Indicates presence of Lytemode ILS control signal. Guardian instructions can be found in "Configuring RCM Using Guardian" starting on page 32. please contact Lightolier Controls Technical Support at 1-800-526-2731. press the [Escape] button. Please note that while the built-in menu will display all system status information. the LCD Menu will display the Philips Lighting Controls logo followed by the current RCM software version and RCM name (assigned using the Guardian software). ESCAPE Arrow Indicator Indicates that menu can be scrolled to see more choices. . After briefly displaying this information. Dimmer information. press [Enter] to display the menu options.Fade Rate (min) Type dimmers are normal and an appropriate error . Figure 12: Menu System Structure System Status . (The ALWAYS option keeps the LEDs on at all times. The Config Port setting allows a PC to be connected via the serial port for nonPathport RCM units. such as name.Level Temp message if not.Level (%) .Power-up Hold (h:m) .This option sets a time for the LCD Menu to turn off when not in use.Display ON (min) .Dimmer Dimmer Status .LED ON (min) .1 2 3 4 5 6 7 8 . Dimmer Presets Configuration Allows presets to be applied to one or all dimmers.Comm #1 .Module .Voltage at Full (vac) settings may be changed at this menu. Menu Configuration Allows configuration of the LCD Menu itself as follows: Display ON .Power-up Clear . Use navigation and [Enter] buttons to view status and configure RCM as required.DMX A .Dimmers with Errors . . Menu will display "OK" if all . etc.Dimmers Preset .Preset .Errors .Response (ms) Select Presets . temperature.Preset Priority System Status Dimmer Presets Config Displays system settings and dimmer status .DMX B (Ethernet) .Display Contrast System Configuration .Config Port Dimmer Inputs Config . System Configuration Allows configuration of various system options.DMX A Priority .ILS Network .Power-up Preset . This is set as a percentage of 100.Dimmer Dimmer Status .Dimmer: (Dimmer #1) .Serial .DMX B Priority . Time is set in minutes.DMX Hold (hh:mm) .Room .Type .Dimmer Curve Allows selection and/or configuration of eight .ILS Station ID . (The ALWAYS option keeps the menu on at all times.Preheat presets.Installation & Operation IGBT DIMMER RACKS Configuration Using RCM LCD Menu (continued) MENU SYSTEM The RCM menu system consists of eight main categories as shown in Figure 12.Dimmer Set this menu.Channel . 29 .Line Load .Status Dimmer Options . No settings may be changed at .Location . To navigate the menus.None . Dimmer Inputs Configuration Allows configuration of dimmer inputs and control priorities. Dimmer Options Configuration Allows configuration of dimmer options for all dimmers in the system (up to 96).Transition (us) . Time is set in minutes.Comm #2 Menu Configuration .Non-Dim % mer.DMX B .Dimmer Status .Mode Displays information and status for each dim. press the four navigation buttons as required (Figure 11).Name .This option sets a time for the RCM Status LEDs to turn off after power up. .) Display Contrast .This option configures the LCD Menu backlight contrast.DMX A . No Select Presets . When the desired menu is reached.) LED ON . load. monitor. Double-click My Computer. it will need to be enabled by the registration process. From the Internet: • Guardian software may be downloaded from www. If you have already purchased the upgrade to NT. and cannot be used by non-Pathport RCM systems. It should be installed on a computer with the following minimum requirements: • Microsoft Windows XP Home or Professional • A minimum of 256Mb RAM (512 or more recommended) • SVGA Video (XVGA or higher recommended) If you did not receive a Guardian software CD-ROM with your system. To register: 1.philipslightingcontrols.IGBT DIMMER RACKS Installation & Operation Guardian™ Overview Capio Plus IGBT Dimmer Racks can be configured using a Windows compatible personal computer running Guardian software. Through the RCM serial port (non-Pathport RCM). and report errors for the Capio Plus System. Refer to "Registering Guardian" below. you may call 1-800-526-2731 to have one sent or download the software from www. Only the Guardian method provides an interface for configuring all system options. Follow installation directions on screen. select Programs | Guardian . or connected directly to the Pathport Enabled RCM Ethernet port. 2.com. Insert Guardian CD into CD-ROM drive of PC. From the Help menu. Contact your Authorized Philips Lighting Controls Dealer to upgrade to Guardian NT. Enter the serial number provided by the factory or your dealer. Starting Guardian • At Windows Start menu. Double-click CD-ROM drive icon. 2. Getting Started with Guardian You may install the Guardian software in any of the following ways: From the Guardian CD-ROM: 1. 30 . select Register.philipslightingcontrols. If you have purchased an upgrade to the NT version of Guardian. A Guardian NT computer can be connected via an Ethernet network. Requirements Guardian software is provided on a CD-ROM with your system documentation.com. A Guardian SE computer can be connected to the RCM several ways depending on the type of RCM : 1. it will need to be enabled by the registration process. 2. Guardian NT is sold as a separate upgrade to the standard Guardian SE program. Guardian software is available in two versions: Guardian SE (Setup Edition) Guardian SE is used to configure Capio Plus Systems. Registering Guardian Guardian SE should be registered after initial startup. Guardian NT is used to configure. 3. Through the RCM Ethernet port over an Ethernet network (Pathport Enabled RCM only). Directly through the RCM Ethernet port with an Ethernet turnaround (crossover) cable (Pathport Enabled RCM only). 4. 3. Connecting to the Control Module (Pathport Enabled RCM): For Pathport Enabled Capio Plus Systems. Because the system is distributed.pathwayconnect. the PC must be plugged directly into the RCM through the serial port on the PC and RCM. By distributing the processing of network data. a Pathport system is able to grow and re-configure to meet the changing needs of a facility with the minimum possible effort and expense. to connect directly to the RCM. When configuring an RCM using this method. the PC may be plugged into any Ethernet control port (including the Ethernet port) in the control system using a CAT5 patch cable. Pathway Connectivity is the leading data communications company in the entertainment lighting industry. Guardian software and the Capio Plus System use the industry standard Pathport network licensed from Pathway Connectivity. Basic setup of the Pathport network requires the Pathport Manager application.Installation & Operation IGBT DIMMER RACKS Connecting a PC to the Capio Plus® System A Pathport system is a data manager that utilizes a distributed network of devices that are capable of adding data to. the RCM must be configured for RS232 operation. or reading data from the network. every device has access to all of the information being carried on the system. The ability of every device to individually process data provides the amazing power of Pathport. which can be downloaded at: http://www. you will need an Ethernet turnaround cable (also know n as a crossover cable). and can be configured to use the data differently than any other device on the system. Connecting to the Control Module (non-Pathport RCM): For non-Pathport Capio Plus Systems.com For Pathport Enabled Capio Plus Systems. : 31 . " Changes to an RCM can only be made while in the Administrative Mode. If no input Hold level for Specifies how long each dimmer will hold its current level if the DMX512 data stream is interrupted. the data on this page is sent to the system only when the Send data on this page button is pressed. Serial Number. : The IP Address. Guardian SE or NT will automatically discover and display a list of all Capio Plus IGBT Dimmer Racks connected to the network on the left of its display. Type and Number of Dimmers are set at the factory and can not be changed. Refer to "Administrative Mode" on page 40. refer to the previous section: "Connecting a PC to the Capio Plus System. Once all the units have been discovered. Select the required RCM from the RCM list at left and use the RCM Setup tab to configure. 32 . Example: Ballrooms. Example: Electrician Closet EC1. Enter a logical name for the Capio Plus System. DMX B -.The DMX512 data received through the Pathport® network via the Ethernet connection at the RCM. Internal Presets -. This will make it possible for Guardian SE or NT to detect a unit that is not responding in the future. Location Enter the location of the Capio Plus System.Levels that come from the Local Presets. Enable Inputs DMX A -.The local DMX512 input on the RCM. it is possible to Save the configuration. To connect a PC to the Capio Plus System. : Unlike the other configuration tabs.IGBT DIMMER RACKS Installation & Operation Configuring RCM Using Guardian RCM S ETUP Once installed on a PC. Refer to "Administrative Mode" on page 40. 33 . Shift and Control Keys Use the Shift Key to select a consecutive group of dimmers. Clear Preset Select which inputs will override the power-up preset. If no input hold preset for .Installation & Operation IGBT DIMMER RACKS Configuring RCM Using Guardian (continued) Power-Up Preset On power-up select preset . Slot The slot number starting from the left in a Capio Plus System. the data on this page is only sent to the system when this button is pressed. This is extremely useful during construction when the control console in normally not available. Send data on this page Unlike the other configuration pages. Use the Control Key to add dimmers to the selection. Column Heading Clicking on any column heading will sort the list (ascending or descending) by the selected column. Select the required RCM from the RCM list at left and use the Dimmer Setup tab to configure. DIMMER SETUP Changes to the Dimmer Setup can only be made while in the Administrative Mode.Select one of the eight available Local Presets to come on automatically when the system is turned on.Set the amount of time that the selected Local Preset will stay on before it automatically fades to zero. Left dimmer is OK Right dimmer is OK Left dimmer is not reporting any data (offline) Right dimmer is not reporting any data (offline) Left dimmer is reporting an error Right dimmer is reporting an error Circuit The circuit number of each dimmer in the system. Right click for Select All. right click and select Properties or select Properties from the Tool Bar. Press OK to send Data to the system. Standard response time Set dimmers to match the response time of other dimmers in the system. Mark any field <no change> to leave data as is. 34 Installation & Operation . This is extremely important if a 115 Volt lamp is used. Dimmer description A logical name for each dimmer. Forward Phase (FPC) for inductive loads.) Preheat If selected the dimmer will output a small amount of current (less than incandescence) to the lamp. Output voltage when full Set the maximum voltage output for each dimmer.IGBT DIMMER RACKS Configuring RCM Using Guardian (continued) Properties With one or more dimmers selected. (Square Law is recommended.) Dimmer Curve Select a curve for each dimmer. Non Dim for loads that can not be dimmed (set percentage of level where Non Dim should trigger). Standard fall/rise time 800 us -. (Minimum is recommended.Lamp noise will be reduced 500 us -.Efficiency will be greater ote: IGBT dimmers are always silent. Dimmer mode Select: Reverse Phase (RPC) for normal incandescent loads. Refer to "Administrative Mode" on page 40. Column Heading Clicking on any column heading will sort the list (ascending or descending) by the selected column. Circuit The circuit number of each dimmer in the system. Use the Control Key to add dimmers to the selection.Installation & Operation IGBT DIMMER RACKS Configuring RCM Using Guardian (continued) DIMMER INPUTS Changes to the Dimmer Inputs can only be made while in the Administrative Mode. Shift and Control Keys Use the Shift Key to select a consecutive group of dimmers. 35 . Right click for Select All. Select the required RCM from the RCM list at left and use the Dimmer Inputs tab to configure. 36 Installation & Operation . If all Primary sources are missing the highest of the Fallback levels will be output.IGBT DIMMER RACKS Configuring RCM Using Guardian (continued) Properties With one or more dimmers selected. Priority The highest level of all inputs set to Primary will be the output level. DMX Port A / DMX Port B (Pathport®) Set the starting DMX number. All Same Address all selected dimmers will be set to this address. ote: Sort the circuit column descending for reverse order. Presets Set the priority for Local Presets. Consecutive Address dimmers will be set to consecutive addresses. Inputs set to Ignore will not be used by the dimmer. Press OK to send Data to the system. Right click and select Properties or select Properties from the Tool Bar. Mark any field <no change> to the leave data as is. Select the required RCM from the RCM list at left and use the Parked Dimmers tab to configure. Right click and select Properties or select Properties from the Tool Bar. Right click for Select All. 37 . Shift and Control Keys Use the Shift Key to select a consecutive group of dimmers. • Set the Level to Park a Dimmer. Slot The slot number starting from the left in a Capio Plus System.Installation & Operation IGBT DIMMER RACKS Configuring RCM Using Guardian (continued) PARKED DIMMERS Changes to the Parked Dimmers can only be made while in the Administrative Mode. Use the Control Key to add dimmers to the selection. Press OK to send Data to the system. Refer to "Administrative Mode" on page 40. Column Heading Clicking on any column heading will sort the list (ascending or descending) by the selected column. Left dimmer is OK Right dimmer is OK Left dimmer is not reporting any data (offline) Right dimmer is not reporting any data (offline) Left dimmer is reporting an error Right dimmer is reporting an error Circuit The circuit number of each dimmer in the system. Properties With one or more dimmers selected. • Parked dimmers will not change from this level regardless of inputs. Select Preset Select a Local Preset to modify. Refer to "Administrative Mode" on page 40. 38 . Set a Rate for the Local Preset Press OK to send Data to the system. Modify Preset Use sliders to modify Local Preset. Select the required RCM from the RCM list at left and use the Local Presets tab to configure.IGBT DIMMER RACKS Installation & Operation Configuring RCM Using Guardian (continued) LOCAL PRESETS Changes to the Local Presets can only be made while in the Administrative Mode. 2. Right click in the column to sort. Select Save As (RCM Data File) from the Selected RCM menu. 3. Select desired RCM Date file and click Open. Select Open (RCM Data File) from the Selected RCM menu. To open an RCM configuration file: 1. 2. 3. then use Send Config to update the Capio Plus System. SAVE RCM CONFIGURATION The configuration of any Capio Plus System can be saved to an RCM Data file (*.Installation & Operation IGBT DIMMER RACKS Configuring RCM Using Guardian (continued) Sorting RCM List The RCM list in the left hand column can be sorted to make viewing more convenient. ote: This feature can also be used to copy a configuration from one Capio Plus System to another. 4. Enter a name and directory for the file and click Save. Refer to "Administrative Mode" on page 40. Select an Capio Plus System from the RCM list. The Administrative Mode is required to save or open an RCM Data file. Select an Capio Plus System from the RCM list. 39 . To save an RCM configuration: 1. Make any desired changes.rcm2). it is best to Save the configuration. • Dimmers are dynamically updated as changes are made. you may set up options and configure individual dimmers. Any configuration of the RCM or Capio Plus System requires an Administrative Login. (There will only be one Capio Plus System to configure if directly connected to the RCM. configuration data from the unit will be downloaded to the PC (this may take several seconds). Guardian will remain in Administrative Mode until you Logout or close Guardian . [Administrative Mode] will appear on the Title Bar. select Admin Login. then Get Status is required. Once all the units have been discovered. 2.IGBT DIMMER RACKS Installation & Operation Basic Guardian Operations Once you have installed Guardian software on a PC and connected it to the Capio Plus System(s) via the network. • If the Capio Plus System is connected to the serial port. At File Menu. To log out of Administrative Mode: • At File Menu. See "Saving Files" on page 26. 40 .) • The first time an RCM is selected. D ISCOVERY Guardian SE or NT will automatically discover and display a list of all Capio Plus Systems connected to the network. Guidelines: • Select the Capio Plus System to be configured from list at the left of the display. To log into Administrative Mode: 1. Enter password: Genlyte 3. • Changes to the RCM page require Send data for update. select Admin Logout. C APIO P LUS S YSTEM C ONFIGURATION Guardian can configure the RCM and each Dimmer in an Capio Plus System system. A DMINISTRATIVE M ODE Any configuration of the RCM or dimmers requires an Administrative Login. select . select Open.Installation & Operation IGBT DIMMER RACKS Basic Guardian Operations (continued) SAVING FILES The Save function will save a Dimmer Network file. select Poll Interval and check the desired interval. This will clear the current network and restart the discovery process. • From File menu. From File menu. This file stores the following information: • List of connected Capio Plus Systems. • Which Capio Plus Systems or Dimmers should be ignored. : Multiple files can be saved for different arrangements of the Capio Plus network. . To start polling: Select Start Poll from the toolbar. : When Guardianis started it will automatically open the Dimmer Network File from the last session.) : To force a Poll. (Guardian NT must be running on the connected PC in order to monitor the system. this will start a poll immediately. 41 . 1. • Sampled load for each dimmer. To set poll interval: From the Setup menu. 2. To stop polling: Select Stop Poll from the toolbar. Select appropriate file and click Open. 1. select Save or click Save button on toolbar. select Stop Poll and then Start Poll. S YSTEM P OLLING (G UARDIAN NT O NLY ) Guardian NT (sold separately*) has the ability to continually monitor the status of all Capio Plus Systems and dimmers on the network. Enter a file name and directory and click Save. 2. * Refer to "Guardian Overview" on page 30. From File menu. however. • During polling. they must be on for a period prior to displaying the Total Load. each dimmer must have been set to a level greater than 10% for at least 60 seconds. • In order to store accurate loads in the snapshot. • The load is calculated by adding the load on each individual dimmer. they must be on for a period prior to taking the snapshot. the load connected to each dimmer is compared to the sampled load and any variation that is reported.IGBT DIMMER RACKS Installation & Operation Basic Guardian Operations (continued) D IMMER L OAD S NAPSHOT (G UARDIAN NT O NLY ) • The Snapshot function. • Total Load assumes a properly wired. three-phase electrical system. • In order to store accurate loads. however. will display an approximation of the total load on each phase of the system. available with Guardian NT (sold separately*). TOTAL LOAD REPORTING (G UARDIAN NT O NLY ) • The Total Load function. • All dimmers do not need to be on together. is used to sample the load of all dimmers in the system and remember the load for future comparison. available with Guardian NT (sold separately*). each dimmer must have been set to a level greater than 10% for at least 60 seconds. • All dimmers do not need to be on together. : • The dimmer cannot measure the load unless the dimmer is ON. : • The dimmer cannot measure the load unless the dimmer is ON. • Setup load comparison by selecting Email / Log File on the Setup menu. * Refer to "Guardian Overview" on page 30. 42 . CONNECT TO PATHPORT N ETWORK Use this menu option to connect to a Pathport network. the RCM will need to be setup for direct serial connection. In this case. To access and configure a non-Pathport RCM: 1. 3. (The current configuration will be download to Guardian . At Setup Menu. The RCM is now configured for RS232 mode. Change the port from ETHERNET to RS232 and press [Enter]. 5. 8. 7. 2. Click on desired RCM at left of display.). Local com port will appear on list of RCM’s at left of display. Launch Guardian and login to Administrative mode. Using the LCD Menu. select Serial Port.) 6. select System Configuration then select Config Port. the Interface connected to the lighting network must be selected. Guardian can configure and get status from a single Capio Plus System connected to a serial port. : A Capio Plus System connected to the serial port is not dynamically updated. MULTICAST I NTERFACE If the PC has more than one Network Interface Card (NIC). Connect PC to RCM’s serial port. Refer to "Connecting a PC to the Capio Plus System" on page 31. 4. 43 . Enable serial port you wish to use on the configuration computer (COM1: or COM2: etc. Refer to "Administrative Mode" on page 40. Get Config. Send Config and Get Status are required.Installation & Operation IGBT DIMMER RACKS Guardian Setup SERIAL PORT (NON -P ATHPORT RCM ONLY ) In the absence of a Pathport Enabled network. If the ignore check box on any dimmer or RCM is checked. : <optional> The name of the person receiving a copy of the email.txt) will be located in the specified directory and can be opened with Notepad. that dimmer or RCM will not log or email errors. : The name of the person receiving To (Email address): The email address of the person receiving the email. that dimmer or RCM will not log or email errors. Select Email / Log File from the Setup menu. 5. For security. Outgoing mail server (SMTP): The SMTP server that will be used to send this email. In this case. : The name that will appear in From (Email address): The email account that will be used to send this email. The log file (Guardian_Log. Click Change to set the directory where the Log File should be stored. To setup email notifications: 1. 4. 2. Click Log Load Increase of and set wattage if using Snapshot. If the ignore check box on any dimmer or RCM is checked.Installation & Operation IGBT DIMMER RACKS Guardian Setup (continued) R EPORT L OGGING (G UARDIAN NT O NLY ) Guardian NT (sold separately*) has the ability to keep a log of all detected errors. Click Log Load Decrease of and set wattage if using Snapshot. 44 . * Refer to "Guardian Overview" on page 30. CC (Email address): <optional> The email address of the person receiving a copy. Click Log Errors to enable logging. Set up SMTP email as follows: From field. it is recommended that this computer have two Network Interface Cards (NIC) so that the Lighting (Pathport®) network can be isolated from the email network. the PC running the Guardian software must be connected to an email network. To set Log Options: 1. the email. E MAIL N OTIFICATIONS (G UARDIAN NT O NLY ) Guardian NT (sold separately*) has the ability to send email notifications to any email address using an SMTP server. 3. that dimmer or RCM will not log or email errors. 45 . This is helpful during rehearsal and setup. Send a test email using the new settings. 3. Ignore If the ignore check box on any dimmer or RCM is checked. Left dimmer is OK Right dimmer is OK Left dimmer is not reporting any data (offline) Right dimmer is not reporting any data (offline) Left dimmer is reporting an error Right dimmer is reporting an error * Refer to "Guardian Overview" on page 30. 5. 6. Check Email Log Changes Everyday and select a time if you wish to have the log file emailed each day. Select Email Errors Immediately if you wish to have email sent when the error is detected. You can Exclude Units Offline and Exclude Dimmers Offline. Dimmer Status (Guardian NT Only) The Dimmer Status tab. displays all dimmer settings. 4. Slot The slot number starting from the left in a Capio Plus System.Installation & Operation IGBT DIMMER RACKS Guardian Setup (continued) 2. Select Email / Log File from the Setup menu. available with Guardian NT (sold separately*). Temperature is approaching a dangerous level. Errors are as follows: MESSAGE MEANING mis-wire Dimmer power-up diagnostics sensed a line voltage greater than 185 VRMS. Error Any error reported by the dimmer from the list of possible errors. Yellow . overtemp Dimmer has exceeded safe temperature and has shut down. rom The read-only memory checksum is incorrect. The module slot is empty or contains a Constant Circuit Module. Line The current Line Voltage at the system. ote: Constant Circuit Modules will show the Error message "Not Present. the variation from the sampled load will be displayed in parentheses. Temp The current temperature of the dimmer in degrees Celsius. watchdog Dimmer firmware has been restarted after a software loop took too long to execute. 46 . Description The name of each dimmer set using Dimmer Setup. Status The current status of the dimmer. Mod Size The size of this dimmer module in maximum wattage. Red . igbt An IGBT has failed. SW Ver The version number of the dimmer firmware.IGBT DIMMER RACKS Installation & Operation Dimmer Status (continued) Circuit The circuit number of each dimmer in the system. analog not present Either the voltage or the current-sensing electronics has failed. supply The dimmer’s 18V power supply has dropped below 14 volts.Temperature is above a safe level and the dimmer has shutdown. overload Dimmer has detected an overload (excessive current) due to a short circuit or a load that exceeds the dimmer’s rating." Load The load in Watts (100 watt increments). If Snapshot is enabled. Level The current level of the dimmer in percentage and DMX512. Check supply. Dimmer is detecting no load. Check Dimmer Status for errors. To further troubleshoot: Refer to the Troubleshooting Flow Chart below. Circuit / Channel doesn’t work Push Focus button Did button light up? Yes Is Focus button LED solid green? Voltage into the dimmer not present. Troubleshoot using the Guardian Configuration Utility: Connect the PC to the Capio Plus System as described on page 16. At main circuit breaker(s). No Yes Check console for DMX output. to access the Capio Plus System configuration.) 2. Use the directions in "Basic Guardian Operations" on page 25. Yes Dimmer is either not communicating with RCM or has detected an error.Installation & Operation IGBT DIMMER RACKS Troubleshooting A PC running the Guardian Configuration Utility can tell you many things about the system. 3. Check LEDs at front of RCM. you can check for dimmer errors. 4. Check the data cable. Check for damaged or loose control and/or load connections. To physically examine the system: 1. From there. No Is Focus button LED solid red? No Is Focus button LED flashing green? No Is Focus button LED flashing red? 47 . Yes Check lamp. Yes Lower circuit wattage. Dimmer is detecting an overload. (Refer to illustration on page 28. Disconnect power to the system. check for tripped circuits. . Contact Technical Support at +1-866-526-2731 to arrange for approval.IGBT DIMMER RACKS Installation & Operation Checklist Have you.) Do not energize the Capio Plus IGBT Dimmer Rack until the wiring has been approved by a technician from Philips Lighting Controls.. ___ Left the proper clearance for ventilation and to open / close the rack door? ___ Left the proper clearance above the rack for airflow? ___ Mounted the rack securely? ___ Sealed all air leaks? ___ Properly terminated all load wires? ___ Checked line power and load wiring impedances? ___ Used the control cable types called out in the system drawings and/or specifications? ___ Routed control cables as shown in system drawings? ___ Put the rack key in a safe place or turned it over to the owner? ___ Protected rack from construction dust and debris? ___ Cleaned installation dust and debris from rack? ___ Read the "NOTICE TO CONTRACTOR" on page 32? ___ Called Lightolier Controls® to arrange for approval? (Complete the "ENGINEERING CHECK-OUT REQUEST FORM" at the end of this manual. Refer to page 53. 48 . 3) Cable runs should be routed in a "Daisy-Chain" configuration as shown in your drawing set. if provided. Please consult factory for specific information. 4) Maximum station quantity subject to power supply and system requirements. if provided. 5) DMX512 cable runs should all be in metal conduit. 3) Cable MUST be terminated exactly as shown here. Runs in exposed areas must be in metal conduit. Approved types include: Belden #1624R and Belden #1624P 2) Cable MUST be terminated exactly as shown here. An acceptable plenum rated EIA-422 cable close enough in properties is: Belden #88102 ote: No other EIA-422 cables are acceptable. Total length of cable in ILS Station Network Wiring must NOT exceed 2000 feet. Approved types include: Belden #1583A and Belden #1585A (Plenum). Belden #8132) Code Belden Std. DO NOT convert these cables to home runs. 49 .g.Installation & Operation IGBT DIMMER RACKS Appendix A: Standard Wiring DMX512 ILS Terminal XLR Pin WE Color Code IECA Color Name Name (e. "Star" wiring is only allowed with short (50 foot) stubs or with use of an ILS Network Power Supply and only as shown in your drawing set. 4) DMX512 cable runs MUST be routed in a "Daisy-Chain" configuration as shown in your drawing set. Approved types include: Belden #8132 or #9842 Alpha #3492C or #6413 TMB Proplex #PC224T No plenum rated EIA-485 types are available. 2) Category 5 cable may be used for DMX512. Color Code CATEGORY 5 Color Code GND 1 Drain (Shield) Drain (Shield) Drain (Shield) Brown (8) White/Brown (7) DMX - 2 White w/ Blue Black Black (of Red Pair) Orange (2) DMX + 3 Blue w/ White White Red White/Orange (1) TALK - 4 White w/ Orange Red Black (of White Pair) Green (6) TALK + 5 Orange w/ White Green White Green/White (3) Contractor is Responsible for All Terminations * 1) Only approved EIA-485 cable types may be used. Maximum cable run should not exceed 1500 feet (preferred maximum 1000 feet). * Factory Service Representative will terminate DMX512 wiring during engineering check-out (see Engineering Check-Out Request Form at the end of this manual). LYTEMODE® ILS NETWORKS Pin Number Signal Name Shielded Cat5e Wire Color (Belden #1624 R or P) 1 Data + White w/ Orange 2 Data - Orange 3 SHIELD Shield 4 + 24 VDC White w/ Green 5 Signal GND Green 6 + 24 VDC White w/ Blue 7 Signal GND Blue 8 + 24 VDC White w/ Brown 9 Signal GND Brown Contractor is Responsible for All Terminations 1) Only approved cable types may be used. DO NOT convert these cables to home runs. Strip 1/8" inch of the insulation from each of the conductors. Per TIA/EIA-568. Shrink the remaining heatshrink tubing. 8. Maximum length of any horizontal cable run (i.2mm) - - Dimension Name A B To terminate shielded cable: 1.Nominal O. 7.25mm) from outer jacket. shrink the individual 1/2" lengths of heatshrink tubing over the solder terminals.approximately 1-1/2" (37.g. Position it so that 3/4" of its length is over the cable jacketing.206" (5. Strip off specified length of outer jacket. Hubs or Switches) should be maintained in an environment of 18°-24° C (64° .1/8" (3. 10. 9.D. TERMINATION OF ETHERNET CABLE Function PAIR # PIN OUT (T568B) Wire Color 1 5 4 White w/ Blue Blue Tx + (T2) Tx . Fit a piece of 1-1/8" (28.between Hub or Switch and Node) is 90 meters. System topology and labeling should follow TIA/EIA-568 and TIA/EIA-606 as applicable and guidelines in ESTA's Recommended Practice For Ethernet Cabling Systems in Entertainment Lighting Applications and Supplement.2mm) from end of conductors on Type 110 punch down block or connector per schedule (T568B) . Fit a 1" length of 3/8" heatshrink tubing over the entire cable.75° F) and 30% . fit a 1/2" length of 1/16" heatshrink tubing over each conductor. DO NOT cut drain wire.Maximum untwist of conductors to terminations is 1/2" (12.(R2) 2 1 2 White w/ Orange Orange Rx + (T3) Rx .D. 50 .8mm) Drain Wire Heatshrink Dim 'A' .(R3) 3 3 6 White w/ Green Green (T4) (R4) 4 7 8 White w/ Brown Brown (T1) (R1) 6.6mm) long heatshrink tubing over the cable extending out 1/4" (8. 3.e.6mm) Cable Type (10/100 Base-T Ethernet) Description Belden #1583A or equal .Nominal O.4mm) 2-1/4" (60mm) 1-1/4" (31. Maximum network diameter (distance between any two Nodes) is 180 meters. 5. 3. 2. 4.including device cables .2mm) . Terminate approximately 1/2" (12. For solder connections. 4. between Ethernet RJ-45 receptacle (work area) and Patch Panel) is 90 meters.54mm) CATEGORY 5: Non-Plenum Rated 4-Unshielded Twisted Pairs (UTP) #24AWG Belden #1585A or equal . Ethernet equipment (e. Strip off outer jacket . Maximum length of any CATEGORY 5 cables at the Ethernet RJ-45 receptacle (work area) is 3 meters. For solder connections. Patch Panels. Shrink tubing and add appropriate ID label to the cable at the end of the heatshrink tubing. 0. Terminate the conductors on the terminal block.23mm) CATEGORY 5: Plenum Rated 4-Unshielded Twisted Pairs (UTP) #24AWG 2.214" (5. 0. Fit specified length of 1/16" heatshrink tubing over the drain wire.Apply the appropriate ID label to the cable at the end of the outer heatshrink tubing. Contractor is Responsible for All CAT5e Terminations To terminate Ethernet cable: 1.55% relative humidity per TIA/EIA-569-A.Installation & Operation IGBT DIMMER RACKS Appendix A: Standard Wiring (continued) TERMINATION OF SHIELDED CABLE Minimum Maximum for Terminal Maximum for XLR (In-Line) Remove Cable Jacket 1" (25.Trim excess leads. Cut shield (foil or braid) flush to outer jacket. or solder the terminals as specified. and 1/4" of its length is over the loose conductors. Maximum length of any segment (cable run . 42 cm D) 200 pounds empty (90.(2) #2 90° C Copper 500 Load (1) #6-#20 or (2) #10-#20 10.3 #1/02 .Installation & Operation IGBT DIMMER RACKS Appendix B: Specifications CAPIO PLUS IGBT DIMMER RACK (ILSCP24 / ILSCP48) Physical: 82 inches high (46 for ILSCP48) x 14.#14 #6: 45 #8: 40 #10 .#14: 35 Load Neutral 51 .2/0: 50 #6 .#14 #1/0 .28 cm H x 36.95%. Location: Type 1 Enclosure.#6: 45 #8: 40 #10 .#4: 45 #8: 40 #10 .#14: 35 Ground #2/0 .(2) #2 90° C Copper 500 Main (Neutral) (2) 600 kCM .72 kg) / (ILSCP24 125 pounds empty) * Right-most rack requires an additional 2" clearance for proper door operation.6 . non-condensing.13.938 inches deep (with door) (208.20 cm W x 68.#14: 35 Ground Bus #6 . Relative Humidity: 10% .#2: 50 #4 .#14 #3 .25 inches wide* x 26. Environmental: Operating Temperature: 32° to 104°F (0° to 40°C). Four Wire plus Ground 50/60 Hz Current: ILSCP48: 800 Amps ILSCP24: 400 Amps Connections: TERMINAL WIRE RANGE TIGHTENING TORQUE (IN-LBS) Main (Line) (2) 600 kCM . dry locations only. Electrical: 120/208Y VAC Three Phase. 75 pounds ( 1. The RCM also accepts DMX512 input using two optically isolated. permanently mounted 5-pole screw terminal blocks.275 cm W x 15.75 pounds ( 1.247 kg) CP50: Capio Plus High Performance Single 50A IGBT Dimmer Module (800 us) 2.247 kg) CP15CC: Capio Plus Dual 15A Constant Circuit Module 2.75 pounds ( 1.5 inches high x 12.247 kg) CP15ND: Capio Plus High Performance Dual 15A Non-Dim Module 2.81 cm H x 31.247 kg) CP20CC: Capio Plus Dual 20A Constant Circuit Module 2.125 inches deep (3.125 inches deep (9. Loop through connections are also provided.313 inches wide x .75 pounds ( 1.375 inches deep) Physical: All modules (excluding Blank Modules) have the following dimensions: 1.433 cm W x 15.75 inches high x 12.58 pounds (0.000.558 cm D) Electrical: Each dimmer module contains two circuit breakers (one for single circuit) and has an AIC rating of 10. Dimmer electronics shall be completely solid state.247 kg) CP20ND: Capio Plus High Performance Dual 20A Non-Dim Module 2.525 cm H x 31. The dimmers shall be immune from damage caused by output short-circuits between load and neutral or load and ground.247 kg) CP20HDF: Capio Plus Power Spec HDF Fluorescent Single 20A Dimming Module 2.247 kg) CP15HP: Capio Plus High Performance Dual 15A IGBT Dimmer Module (800 us) 2.247 kg) CPBLANK: Blank Module (1.75 pounds ( 1.313 inches wide x 6. 52 .IGBT DIMMER RACKS Installation & Operation Appendix B: Specifications (continued) C APIO P LUS R ACK C ONTROL M ODULE (ILSCPRCM) Physical: 3.75 pounds ( 1.75 pounds ( 1.5 inches high x 12.263 kg) Control Wiring: The standard control interface to the rack is a 10 BASE-T Ethernet connection running a TCP/IP based protocol. Each RCM includes two permanently mounted RJ-45 jacks for the incoming Ethernet control cable. Standard Category 5 jumpers are used to distribute control signals within the rack. C APIO P LUS D IMMER R ACK M ODULES CP20HP: Capio Plus High Performance Dual 20A IGBT Dimmer Module (800 us) 2.558 cm D) 0.313 inches wide x 6.75 pounds ( 1. accessories. Refer to the following page for the Engineering Check-Out Request Form. The Field Service Representative will only be able to: • Ensure that the system is properly installed and functions correctly.Installation & Operation IGBT DIMMER RACKS NOTICE TO CONTRACTOR DO OT No part of this system may be energized or operated until the installation has been approved by a Philips Controls Representative. The Field Service Representative will not be able to: • Install equipment or make electrical connections required of the installing contractor. Rescheduling will require 3 weeks notice. as well as any other personnel required by contract and/or specification must be available for training at the completion of the Engineering Checkout and Energization. Ethernet. • Return to instruct any personnel who missed the original training session.e. 6) An owner (or authorized representative). and/or any other connections that require a licensed electrician. 2) All loads must be connected and all lighting instruments must be lamped. The Field Service Representative will be required to leave the job site if the above requirements have not been met. Lytemode ILS. These drawings reflect changes in the equipment based on the returned Approval submittal drawings and/or any changes that may have occurred in production. Ethernet and Lytemode® ILS. 3) All control wiring must be installed and terminated . Any return trips to complete the Engineering Checkout will be at a cost of travel plus per diem. cables and manuals must be in place. All installation and wire terminations MUST be completed per the "AS BUILT" drawings and prior to the arrival of the Field Service Representative: 1) Input power must be connected to the system. Violation of this Requirement may damage components and therefore constitute misuse under standard warranty terms. but not energized. was well as a labor rate of $80 per hour travel time doorto-door and $800 per day on site. as well as any other personnel required by contract and/or specification will be present to accept the system. Please feel free to contact Philips Controls Technical Services (+1-800-526-2731) should there be any questions regarding the installation of the equipment or requirements regarding the Engineering Check-Out. Such misuse may relieve Genlyte Controls of any and all further obligations under the terms of this warranty. including troubleshooting and providing guidance to the contractor to correct any problems. keys. including controllers.including DMX512. • Train personnel in the operation of the Lighting Control System. 53 . the users). including DMX512. 5) Personnel for training (i. 4) All equipment. Previous sets of drawings should be destroyed. Equipment must be installed per the "AS BUILT" drawings. and Lytemode ILS control terminations. Upon completion of the requirements outlined in the Notice. make a copy of this form. you certify that the system is ready for Engineering Check-Out and energization in accordance with the Notice To Contractor. you will be responsible for time and expense beyond what would have been required to complete the E. You also certify that all personnel required for training by specification or contract will be available. and/or for any return visit(s).Installation & Operation IGBT DIMMER RACKS E NGINEERING C HECK -O UT R EQUEST F ORM Please review the on the previous page.C.C.O. Ethernet. This includes all DMX512. all personnel required by specification or contract must be present to accept the system. Job Name: Order #: Factory Representative: Contractor _________________________________________________________________ ________________ Distr / P. At the completion of training. and the site is not ready. DATE: _________________________________________________________________ Location of Job Site: _________________________________________________________________ Street _________________________________________________________________ City State Zip Please include directions from the nearest Airport to the Job Site.O. If the Field Service Representative arrives at the date and time you request.O. Signature of Distributor: _________________________________________________________________ Print or Type Name: _________________________________________________________________ Title: _________________________________________________________________ Owner / Owner's Agent who will be present to Accept the System: _________________________________________________________________ Contractor Phone: _______________________ Fax: _______________________ Make a copy of this page and fax completed form to Philps Controls Technical Services at +1-972-389-6175 . #: ________________ _________________________________________________________________ Distributor: _________________________________________________________________ Address: _________________________________________________________________ Street _________________________________________________________________ City Phone: State Zip _______________________ Fax: _______________________ By returning this form. 3 W EEKS OTICE IS R EQUIRED ! REQUESTED E. complete all information and fax it to Genlyte Controls Technical Services (fax: +1-972-389-6175). Philips Controls’ sole obligation will be at its option to repair or replace any electronic controls product proven defective if it is returned. Philips Controls will not pay for any charge-back or charge for labor or material that does not have its prior written approval.philipslightingcontrols. 2828 Trade Center Dr. call: 1-800-526-2731 Printed in U. This warranty shall be in lieu of any other warranty. postage prepaid.A. abused. improperly installed or altered in any manner. Some states do not allow limitations on how long an implied warranty lasts and do not allow the exclusion or limitation of incidental or consequential damages. to Philips Lighting Controls. Texas 75238.Carrollton.Installation & Operation IGBT DIMMER RACKS Notes 3 YEAR LIMITED WARRANTY Philips Controls warrants that this product will be free from defects in workmanship or materials. Philips Lighting Controls 2828 Trade Center Dr. express or implied.S. Ste 130B. and you may also have other rights. so the above limitation or exclusions may not apply to you. This warranty gives you specific legal rights. Philips Lighting Controls 2012 www. including but not limited to any implied warranty of merchantability or fitness for a particular purpose. which vary from state to state. This warranty is void on any electronic controls which have been overloaded.com P/N 85-5548 . Texas 75007 For technical/sales assistance. Ste 130B • Carrollton.