Burny 10 LCD Plus Operator Guide

BURNY 10 LCD PLUS OPERATOR’S GUIDE(AO-70247 REV AA) REVISION AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE AO-70247 REV AA REVISION HISTORY Rev ECO Author Date Description of Change AA BMA 08/03 As Released DOCUMENTATION OVERVIEW This document provides step-by-step instructions required for typical day-to-day use of the BURNY 10 LCD Plus. More detailed information is available by consulting the appropriate Operation and Maintenance manual contained on the CD-ROM that shipped with this product. Due to the variety of ways the BURNY 10 LCD Plus can be incorporated onto a cutting machine, a specific startup sequence has NOT been included. Please refer to the documentation provided by the original cutting machine manufacturer for details. If you have any comments or suggestions about our documentation please contact our customer support team at 1-800-321-8072. FURTHER INFORMATION We are constantly striving to improve our products. As a result, the contents of this document may change without notification. Please visit our website (www.burny.com) to download the most recent version and to keep up with the latest in PC-based CNC control technology. Cleveland Motion Controls, Inc. reserves the right to change the content and product specification without notice. © 2003 in this document is reserved to: Cleveland Motion Controls, Inc. 7550 Hub Parkway Cleveland, OH 44125 216-524-8800 Phone 216-642-2199 Fax PAGE 2 OF 38 AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Table of Contents 1 BURNY 10 LCD PLUS OVERVIEW ..........................................................................4 2 FRONT PANEL COMPONENTS ................................................................................4 2.1 TOUCH SCREEN .................................................................................................................... 5 2.2 MEMBRANE CONTROL BUTTONS ............................................................................................ 6 2.3 JOG PAD ............................................................................................................................... 6 3 INITIALIZATION SCREENS.......................................................................................7 4 CONTROLLING THE BURNY 10 LCD PLUS ..............................................................8 4.1 PART PROGRAMS AND JOB FILES .......................................................................................... 8 4.2 DESCRIPTION OF MODES ....................................................................................................... 8 5 FREQUENTLY USED SCREENS .............................................................................10 5.1 BURNY TOOLBAR ................................................................................................................ 10 5.2 MENU ................................................................................................................................. 11 5.3 STATUS SCREENS ............................................................................................................... 11 5.3.1 Status Window........................................................................................................................11 5.3.2 Status Screen .........................................................................................................................12 5.4 FEEDRATE SCREENS ........................................................................................................... 13 5.4.1 Feedrate Window....................................................................................................................13 5.4.2 Feedrate Screen .....................................................................................................................13 5.5 HELP .................................................................................................................................. 14 5.6 KEYBOARD ......................................................................................................................... 14 5.7 NUMBER KEYPAD ................................................................................................................ 15 5.8 THUMBNAIL GRAPHIC .......................................................................................................... 15 5.9 EXPANDED GRAPHIC WINDOW ............................................................................................. 15 6 OPERATION SEQUENCES.....................................................................................17 6.1 LOAD MODE ........................................................................................................................ 18 6.2 RUN MODE .......................................................................................................................... 20 6.3 JOB INTERRUPT MODE ........................................................................................................ 22 6.4 SHAPES MODE .................................................................................................................... 24 6.5 JOBS MODE ........................................................................................................................ 26 6.6 EDIT MODE ......................................................................................................................... 28 6.7 DELETE MODE .................................................................................................................... 30 6.8 STORE MODE ...................................................................................................................... 32 6.9 UTILITIES MODE .................................................................................................................. 34 6.9.1 Touch Screen Calibration .......................................................................................................35 6.9.2 Shutting Down the System......................................................................................................35 6.9.3 Languages ..............................................................................................................................35 6.9.4 Homing ...................................................................................................................................36 PAGE 3 OF 38 for detailed descriptions of the various modes and operation of the system please refer to these manuals. As a retrofit or on a new machine the BURNY 10 LCD Plus provides extremely stable and accurate real-time motion control for a variety of cutting processes including: Oxy-Fuel. simultaneously. the BURNY 10 LCD Plus allows the operator to maximize productivity by performing tasks quickly and in most cases. The BURNY 10 LCD Plus is truly powerful. Waterjet.The BURNY 10 LCD Plus Front Panel PAGE 4 OF 38 . Plasma. Designed with an industrial grade Touch-Screen and running on Windows® NT Embedded® technology. Major functions are intuitive and easy to find. welcome to BURNY! 2 FRONT PANEL COMPONENTS The front panel of the BURNY 10 LCD Plus is shown below and consists of several important elements: • • • • LCD Touch Screen Floppy Drive Jog Pad Membrane Control Buttons Floppy Drive Jog Pad Membrane Control Buttons Touch Screen Figure 1 . This guide is a supplement to the BURNY 10 Series Operation and Maintenance Manuals. however on-screen help is available at the touch of a button. and Routers. The BURNY 10 LCD Plus is engineered for X-Y axis cutting machines and accepts virtually all part program formats. Laser. yet easy to use.BURNY 10 LCD PLUS: OPERATOR’S GUIDE AO-70247 REV AA 1 BURNY 10 LCD PLUS OVERVIEW Welcome to the most advanced PC-based CNC Controller—the BURNY 10 LCD Plus. Again. AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE 2. Refer to Section 5. Press firmly to activate the button and display the associated screen or function. Time.The LCD Touch Screen Titlebar .Displays the Date. Button . BURNY Toolbar – used to view the Menu. Most functions and features are intuitive.8 Scroll Buttons – press to scroll up or down a list. Status and Feedrate Screens – it is common to every screen – Refer to Section 5.1 for further information.1 TOUCH SCREEN The touch sensitive LCD screen allows the operator to monitor and control the BURNY. PAGE 5 OF 38 . Help. Titlebar Button Thumbnail Graphic Scroll Buttons Button BURNY Toolbar Figure 2 . Thumbnail Graphic – press to view the Expanded Graphic Window showing the part in greater detail.touch sensitive area on the screen. current Screen Name and notification if the password is enabled. The selected filename will be highlighted. The cut process is stopped during Reverse.3 Job Interrupt Mode for more information. Press the Cycle Start Membrane button to restart cutting.BURNY 10 LCD PLUS: OPERATOR’S GUIDE 2. 2.The Jog Pad Pressing the Jog Pad buttons moves the cutting tool in any of the eight directions indicated and will continue to move in that direction for as long as the button is held down. CYCLE STOP – press to stop the cutting process or current motion activity. Refer to section 6. The motion will continue until one of the following: • • Stop button is pressed The machine stop/limit is reached PAGE 6 OF 38 . CYCLE START GO – press to start the cutting operation.2 MEMBRANE CONTROL BUTTONS AO-70247 REV AA Figure 3 .3 JOG PAD Latch Jog Button Figure 4 . The direction of travel can be “locked” by first pressing the Latch Jog Button followed by the required direction. REVERSE – used to backtrack along the cutting path as long as the button is depressed.Membrane Control Buttons GO TO – used to move to pre-defined places in the active part program or to home table positions. AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE 3 INITIALIZATION SCREENS While the BURNY control is loading the following sequence of screens is displayed: Logo Screen Displays as the various software components are loaded Initialization Screen Options are loaded and a system check is performed.. Press Menu Setup Part and Plate to be cut.also test run a cut Edit the Part/Cutting sequence Load a part from a number of sources Save Part Program Set up a sequence of jobs Create parts from 50 standard or custom shapes Configure the system Delete a Part Program Main Menu (Main01) Figure 5 – BURNY 10 LCD Plus Initialization Screens.. PAGE 7 OF 38 . for a job that will be cut in the future. scaling. process timers etc. 4. : Preparing the part program – the part programs are either uploaded or created using the Shapes mode. The operating conditions can be added to the part program via two screens – the Run Setup Screen (Run02) if the part is to be run immediately or the Job Setup Screen (Job04) where the operator can specify the federates. Each of them has a section of the manual containing details of operation. and the job is now ready to be cut.1 PART PROGRAMS AND JOB FILES The files that control the shape to be cut are of two types: A Part Program and a Job File. plate dimension and location. A Part program contains the information required to construct a part such as dimensions. Cutting the part - started and stopped using the physical controls on the Control Panel.e.Main Menu Screen (Menu01) The BURNY has 8 Operating Modes that can be selected from the Main Menu Screen.BURNY 10 LCD PLUS: OPERATOR’S GUIDE AO-70247 REV AA 4 CONTROLLING THE BURNY 10 LCD PLUS The BURNY comprises of two main functions preparing the part program to be cut and the cutting process. process type. 4. kerf etc. A Job is a file that contains both the Part Program information along with the operating conditions required to produce the part such as cut speed. kerf. The cutting process information is added. geometric orientation. PAGE 8 OF 38 . kerf etc. geometry information etc. The 8 modes are listed below with a brief description of the operations available. Each mode has its own set of screens to interact with the operator.2 DESCRIPTION OF MODES Figure 6 . i. cutting speed. rotation. More than one mode can be running simultaneously in this multi-tasking operating system. PAGE 9 OF 38 .AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE RUN Pick part program Set up part program and plate Test Run Cut Part EDIT* Edit an existing part program. CAD Configuration. Write new part program LOAD Select source device Select folder Select part program Select destination directory Copy file to the Burny 10. custom shape. ASCII. or ASCII file. Aux Code. with conversion for part programs STORE Select destination device Select source directory (File Type) Select file Select destination folder (depends on destination device) Select output code conversion (part programs) JOBS Put a part program on the Job List by setting it up Examine and modify details of a part program on the Job List Remove a job from the Job List SHAPES Create part program from one of 50 standard generic shapes Create part program from a custom generic shape UTILITIES Examine the value of Control parameters Change the value of Control parameters Setup the machine by tuning Control parameters DELETE* Delete a file from the Part Programs. or Custom Shapes directory Delete a file from a floppy in the drive *Can’t be performed while cutting. Help. PAGE 10 OF 38 .The BURNY Toolbar and Associated Screens. Press the same area again on the toolbar to return to the previous screen.BURNY 10 LCD PLUS: OPERATOR’S GUIDE AO-70247 REV AA 5 FREQUENTLY USED SCREENS A number of screens are used frequently throughout the BURNY. Status and Feedrate.1 BURNY TOOLBAR The BURNY Toolbar is located at the bottom of all screens. Press the appropriate area on the toolbar to switch the current display to any of the four screens shown – Main Menu. including:: • • • • • • • • BURNY Toolbar Main Menu Screen Help Screen Status Screen Feedrate Screen Keyboard Screen Number Pad Screen Thumbnail and Expanded Graphic Windows 5. Main Menu Screen (Menu01) Help Screen (Help01) Status Screen (Status01) Feedrate Screen (Run04) Figure 7 . 1 STATUS WINDOW The Status window provides a brief summary of the current tool position. BLUE ORANGE PAGE 11 OF 38 .2. X and Y Position of Cutting Tool Information concerning the active part program Information on the operating status of the BURNY Figure 8 – Detail of the Status Window on the BURNY Toolbar. or an Emergency-Stop condition exists. the BURNY control will not function as a controller. Pressing MENU twice displays the last screen active under Run mode. The background color of the window also changes to indicate the current status as shown. nor does it have control of the motors.).2 for details on the 8 Operating Modes. The motion controller is either not running. One of the axes has exceeded its Following Error Limit.3. Refer to Section 4. Actively cutting/processing a part program.2 MENU Press the MENU button to display the Main Menu Screen. In this condition. Select from 8 Operating Modes to display the required screen. has an error. COLORS OF STATUS WINDOW The background of the window will be one of six colors indicating the system is performing one of the following: WHITE GREEN YELLOW RED The BURNY Control is operational and ready.3. The CNC OFF button on the Status Screen (Status01) has been selected Over Temperature Warning – the internal temperature of the BURNY unit is getting too hot. To view a more detailed overview of the status of the system press on the Status Window to display the Status Screen (Refer to 5.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE 5. 5.3 STATUS SCREENS 5. Press the Status window again to return to the previous screen. information on the status of the part program and on the operating status of the BURNY Control as indicated in Figure 8 below. Status Screen (Status01) PAGE 12 OF 38 . cutting program status message. and other items as shown in Figure 9. This screen contains the X/Y position (Relative/Absolute. press the button to access the option. Other buttons may be visible depending upon the optional features installed. inches/mm).2 STATUS SCREEN AO-70247 REV AA The Status Screen (Status01) is accessed by pressing the Feedrate Window on the Burny Toolbar. It also includes buttons to access additional Status information and clear the relative X/Y positions if no part program is currently running. Press the Status Window to return to the previous screen. Feedrates.BURNY 10 LCD PLUS: OPERATOR’S GUIDE 5.3. The Status Screen has a button for toggling CNC ON or OFF – when turned off the BURNY is no longer in control of the cutting machine. Figure 9 . jogging and test run feedrates. Press the Feedrate button to return to the Run Mode Stop screen. Program – the program feedrate is increased by a multiple of 1.e. in Figure 10 the Test Feedrate has been set to Cut Feedrate and the Jog and Pendant Jog Feedrates are set to Full. If Embedded has been configured then the Feedrate button on the Job Setup Screen (Run02) will be grayed out.e. 5. press the button twice to bring up the number pad to enter the value. Toggle to scroll through the list.1 FEEDRATE WINDOW Displays the current speed of the tool along the traverse or cutting path while the part is being cut or during a GO TO move. 100 or 1000 i. If the Cycle Stop button is pressed when a job is cutting. Details of the Feedrate button are covered below.4 FEEDRATE SCREENS 5. Preset – Operators preferred feedrate. Jog Feedrate and Pendant Jog Feedrate – these can be selected from any of up to five choices.2 FEEDRATE SCREEN The Feedrate Screen (Run04) displays the cutting.4. Test Feedrate. the Run Mode Stop Screen appears. Overriding the Embedded feedrate will cause the Cut Feedrate to be used.4. and press Cycle Start to restart the cutting process with the changes in effect. Pressing the Feedrate button at this point displays the Job Setup Screen where elements of the job can be changed. Unless overridden it will be the default feedrate for the part. X10 = programmed feedrate multiplied by 10. to assign a rate press on the button – i. Figure 10 – The Feedrate Screen (Run04) Use Embedded Feedrate – the feedrate has been configured during the part setup. accessed by pressing the Feedrate Window on the BURNY Toolbar. 10.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE 5. Full – run at full speed of the system with override enabled Rapid – a non-cutting move run at full speed of the system with override enabled PAGE 13 OF 38 . Cut Feedrate – a feedrate set by the operator or embedded in the part. just type it in. AO-70247 REV AA 5. where the filename can be edited.6 KEYBOARD Figure 11 – Keyboard Screen (Keybd) This screen is used to edit filenames and other alphanumeric information.5 HELP Displays the online Help Screens. Insert a character. Press Cancel to return to the previous screen without saving any changes.BURNY 10 LCD PLUS: OPERATOR’S GUIDE 5. move the cursor to the right side of the character and press DELETE.e. PAGE 14 OF 38 .>>)buttons. The red highlighting is cleared and the insert cursor appears at the right or left of the filename. Right or Left Arrow keys will now move the cursor one space per press. Some of the keys also have a secondary character . in this case to obtain the # symbol hold down the shift key and press the 3 key. When the Filename button is pressed on a screen the Keyboard Screen will load.press the shift button plus the button for the secondary character i. to: Assign a new file. they are mode specific. There are no lower case characters Press OK to retain the changes and return to the previous screen. move the cursor to the desired position and press the button for the desired character. Edit the existing name. Remove a character. Do not use the "\" or "/" keys when entering a name. to move the cursor press the Right or Left Arrow (<<. The existing name will initially appear highlighted in red. The Parameter Name appears at the top of the screen. The Back button deletes the digit at the right end of the item. as explained below. Green: Blue: path to be followed by marker highlights areas that may have a problem due to Kerf compensation. *Except Shapes Mode PAGE 15 OF 38 . 5. Press Cancel to return to the previous screen without saving any changes.7 NUMBER KEYPAD Number Type Parameter Lowest Value Accepted Highest Value Accepted Dimension of Quantity Figure 12 – Number Keypad (NumKeypad) Used to edit numerical values. Typing in numbers then replaces it. If the tool is moved with the Jog Pad. select to display the Expanded Graphic Window. the crosshair follows the motion. a thumbnail graphic outline of a part program can be expanded by pressing it. Any character typed will appear at the same place. The Clear button deletes the entire item in the window.9 EXPANDED GRAPHIC WINDOW In all the modes except Jobs. 5. described below. Orange: A white crosshair shows the tool position. Press OK to save changes and return to the previous screen.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE 5.8 THUMBNAIL GRAPHIC A number of screens include a thumbnail image of the part (Refer to Figure 2). The color of the line is: Yellow: Red: traversing motion of the tool the path to be cut In the Run Mode the red line turns to green as cutting proceeds. as shown in Figure 13. In all modes where the expanded image can be displayed* several graphic tools help the operator to examine the part in detail. Degree magnification reduction: 2X. and 128X. and 256X Magnification is decreased by a factor of two each time this icon is pressed. 128X. Return to Thumbnail Toggle on and off. The same grid appears in the regular and magnified views with different spacing. 32X. This one indicates the tool position. 8X.BURNY 10 LCD PLUS: OPERATOR’S GUIDE AO-70247 REV AA To change the point of interest in the expanded view press on that region. shows what will appear in the magnified view. 16X. When the tool crosshair is present. The area displayed in the magnified view is outlined by the white dashed rectangle in the regular view. The same magnification occurs whether the frame appears or not. the Toggle Zoom Center tool is displayed allowing the focus of the screen to switch from the center of the part or the cutting tool location. Degree of magnification: 2X. brighter than the one at the center of the zoom frame. another crosshair appears. On some of the Run screens. 64X. Displays a 5 x 8 grid with the line spacing indicated. 16X. 4X. 4X. Touch on the region of the screen that you want to magnify. Figure 13 – Expanded Graphic Window Zoom Toggle between the regular and the magnified view. The 2X means the magnified view is twice original size. Only the scale indication changes. displayed if enabled by the Toggle Frame icon. 32X. Magnification Increase Magnification Decrease Grid Size Track Cursor Return to Mode Toggle Frame PAGE 16 OF 38 . 64X. the rectangle moves to this point with the area magnified. Auto Scrolls the displayed view so the cursor is always kept in the visible area. 8X. the Run mode is accessed.e. kerf dimensions etc. The order of the flowcharts reflects a standard progression that an operator may follow: Loads a part file from an external device into the BURNY. The Edit mode is used to view and edit the cutting commands for the part. setting display Languages and Homing of the cutting head curing system start up or after a power failure. An extensive array of screens allow the BURNY to be configured to meet the operator’s individual requirements. There may be a requirement to interrupt the cutting process to change the cutting tool. To make the charts as simple as possible only the main features are described. Alongside each stepmarker in the table is the screen name and its function in bold text. Jobs can be setup on the fly via the Run02 Screen.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6 OPERATION SEQUENCES The following pages show simple flowcharts on the steps to follow for that particular area of the software. these screens are accessed in the Utils (Utilities) mode. For a comprehensive explanation of the system refer to the Operation and Maintenance Manual. Each flowchart is accompanied by a table describing the functions and processes that occur at each step as identified by the stepmarker. As opposed to loading a pre-created part file the operator can create one using the Shapes mode The data used to cut a part comprises of two sections – the details of the shape to be cut – know as the Part Program. Shutdown of the BURNY control. federates. When the cutting conditions have been combined with the Part Program the file is called a Job. The part is to be cut immediately. and also the cutting conditions to be used i. PAGE 17 OF 38 . Any sub-steps are shown as the dotted connector. To prevent the internal memory of the BURNY from becoming cluttered with files any unwanted part programs and jobs can removed using the Delete Mode. For archival purposes part programs and job files can be stored to external storage devices such as floppy disks or network. the cutting conditions set and cutting begins. or they can be preconfigured using the Jobs mode – here the cutting conditions are defined and the part is added to the Jobs List in readiness to be cut. The main route of screens is shown by following the bold connector line. Frequently performed tasks are calibration of the Touch Screen. 1 LOAD MODE AO-70247 REV AA 1 Load 2 Select Source A Options 5 Download Complete B 3 Select File Duplicate File 4 File Loading PAGE 18 OF 38 .BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6. PAGE 19 OF 38 . Press OK to overwrite or Cancel to load a different part program. Press OK to return to the Load02 Screen. code conversion and connection settings can be edited. Note: The old file will be lost if chosen to overwrite. Load Which Part? (Load02) From the list of parts select the one required. step 3 above. 4 File Loading (Load04) Downloading starts…press Cancel to abort the process.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Load Mode 1 2 3 Main Menu (Menu01) Press the Load Button. A File Options (Load03) Pressing the Options button on the Load02 Screen displays this screen where file type. Load File From Where? (Load01) Select source from which to load the part program. 5 File Loading (Load04) Done…File Download completed. Duplicate File (LoadYN) B The file chosen to load has the same filename as one already loaded on the system. BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6.2 RUN MODE AO-70247 REV AA 1 Run B Row/Column Nesting 2 Select Part A Options R/C 6 C 3 OK Timers 4 GO Part Cuts Adjust Timer Settings As Required . 5 PAGE 20 OF 38 .Screen will depend on cutting process used. Press OK.1 ) are always at the top of the list and are identified by a status phrase such as “Waiting”. refer Section 4. B Row And Column Nest (RowOptNest) Used to layout how a series of parts will be cut from the plate. Run Job (Run03) 4 To start the cutting process press the Cycle Start membrane button on the front panel. press on the part name to select it and then press OK. Refer to Job Interrupt for information on stopping a job partway through the cut. 3 Job Setup (Run02) On the Job Setup Screen review the settings and adjust as required. Select Job or Part to Run (Run01) 2 Select the part to Run – use the scroll buttons to move through the list of parts. where R = Rows and C = Columns. Jobs (parts previously setup.) have elapsed the Job Complete/Interrupt Screen is displayed. Job Done Screen (Run01) 6 Return to the Run01 Screen showing the list of current parts with the completed part displayed as “Done”. Press Job Done. Used to enter the timer settings for the run – the actual screen displayed will depend upon the cutting process used. Minimum Off Time etc. PAGE 21 OF 38 . Either repeat the process to cut the next part or press the Menu button to access another mode. A Job Geometry (Run04) To configure how a number of parts will be cut press the Options (R/C) button. 5 Run Job (Run03) When the job has been completed and the various timers (Bleed Off Delay.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Run Mode 1 Main Menu (Menu01) Press the Run Button. Edit using the toggle buttons/number keypad. Timer Settings (Run05) C Press the Timers button to edit. Note: on the Thumbnail Graphic Screen the cutting path will change from Red to green as the cutting progresses. Select Restart Option Press Cycle Start Cutting GO TO Cycle Start Cutting PAGE 22 OF 38 .jog tool to location .press GO TO 2 GO TO 3 Job Interrupt Cycle Start Cutting Run other part etc.change tool jog back .3 JOB INTERRUPT MODE AO-70247 REV AA 1 Cycle Stop 4 Job Interrupt .BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6. Incrementally fwd or back to next pierce. then the BURNY will create it’s own lead-in as it cuts back to the path.e.5 . c) Press the GO TO membrane control button and from the options select “Return to Path”– the cutting tool is set to move to the point in the cutting program at which the cutting was stopped. 3 c) to be stopped for a while. …returns to the start of the program. To restart an interrupted job select it from the Run01 Screen – it will be displayed in the list as “Interrupted”. Refer to Section 6. b) no longer needed then go to the Jobs mode and delete that part from the list. Select as required.2 . The Job Screen (Run03) is displayed. d) Press the Cycle Start membrane control button to restart the process – the cutting process will continue per stage 4 of the Run flowchart. Press the GO TO membrane control button to display the RunGoto01 Screen to view the options for restarting the cutting process. the part will now be listed as “Done” in the Jobs list. …moves to the start of the part. …moves to the end of the program. Return to Previous Pierce Return to Start of Part Return to Start of Program Return to Path Move to Next Cut Off Move to End of Program Move to Selected Pierce Point Go Home Table Increment Jog Cutting tool moves to the last pierce. …returns to the last position being cut. Select a new part to run or perform another task. press the Job Done button when finished. then press the Job Interrupt button. Upon each press of the Jog button the cutting tool moves a prescribed distance set by the operator. The Run01 Screen is displayed – the part is shown in the File List as “Interrupted”. If necessary. The job will proceed. 4 A typical procedure for replacing the consumable may be: a) Press the Cycle Stop membrane control button b) Use the Jog Buttons to move the cutting tool to a location where the it can be replaced. The next step depends upon why the job was stopped.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Job Interrupt 1 To stop the current job press the Cycle Stop membrane control button on the front panel. if the job is … 2 a) to restart immediately then press the GO TO membrane control button to select a restart option followed by Cycle Start membrane control button on the front panel. then press the Cycle Start membrane control button to begin cutting. …moves to the next Cut Off position. Press the Cycle Start membrane control button to move the cutting tool to this position. refer to Section 6. jog the cutting tool away from the path. …moves to a preset home position. PAGE 23 OF 38 . to run another job prior to restarting this job. i. A Cancel B Back 1 Prompt OK (Next) OK (Next) C Edit 4 5 New Name OK 6 OK PAGE 24 OF 38 . depends on part. start position etc. Number of questions.BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6.4 SHAPES MODE AO-70247 REV AA 1 Shapes 2 #2 Circle OK (Next) 3 Enter Parameter/ Dimension Values such as kerf. 1 thru x. Cancel (ShapesYesNo) A Cancel All Dimensions. All the dimension changes will be deleted and returns to the Standard Shapes Screen (Shapes01). To return to the top of the list press the Home button. Press OK when edits have been confirmed. if a value is incorrect select it and press Edit. Use keyboard to enter value. with the number of questions depending on the part. 5 Save File As (ShapesSaveFile) Enter filename or use the default filename. The Shapes02 Screen is displayed where the correct value can be entered.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Shapes Mode 1 Main Menu (Menu01) Press the Shapes button. Use the scroll bars to view the range of shapes. PAGE 25 OF 38 . press Yes to confirm. Edit (Shapes06) C If a dimension/parameter is incorrect press the Edit button. A prompt appears for each parameter/dimension to enter a value or keep the default settings using the keypad. Standard Shapes (Shapes 01) 2 These are a number of shapes pre-configured by BURNY. Circle by pressing on either the shape or the image name. Edit Shape Dimensions (Shapes02) 3 Enter the information required to define the part. B Back 1 Prompt Takes you to the previously entered dimension/parameter to allow for editing. press OK to enter the value and move to the next dimension. 4 Summary Screen (Shapes06) Review the dimensions – scroll through the list. To make a circle – select Shape #2. 6 Standard Shapes (Shapes01) After the part file is saved press OK to return to the Standard Shapes Screen…press the Menu button to return to the Main Menu. Enter the values. BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6.5 JOBS MODE AO-70247 REV AA 1 Jobs 2 Add Job A Delete Job 3 OK Timers and Nesting B Error Active Job 4 OK PAGE 26 OF 38 . Paused. Waiting. Press OK. 2 Job List (Job01) Displays the current list of jobs with their status – Done. To configure the Timer settings press the Timers button to display the Job06 Screen. PAGE 27 OF 38 . highlight it in the list using the scroll bars if necessary. press the Delete button on the Job List Screen (Job01). To configure the number of parts in the job press the Options (R/C) button to display the Job05 Screen. B Error – Active Job (JobActiveOk) The job being deleted is currently being run – wait for it to complete. Job Setup Screen (Job04) 4 Confirm or Edit settings.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Jobs Mode 1 Main Menu (Main01) Press the Jobs button. Press Add Job to add another job to the list. 3 Select Job (Job02) From the file list select the Job/Part Program to Add. Delete Job (Job03) A To delete a job. Power loss. Press OK. Interrupted. BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6.6 EDIT MODE AO-70247 REV AA 1 Edit A Options 2 Select Part 4 3 Edit the Part Save B Overwrite File? PAGE 28 OF 38 . Return to the Edit Part Program Screen (Edit01). The associated part of the thumbnail graphic will be shown in white. A Choose Options (EditOpt) Use the File Filter button to search for the file and the File Type to select the program language. Save The Edited Part (Edit03Save) 4 If the part name chosen is the same as the original then confirm the part to be overwritten – note when the OK button is pressed the original will be lost. Edit Part Program (Edit01) 3 View/Edit the part program as reqd. B Overwrite File? (EditConfirm) The filename chosen already exists…to overwrite that file press OK or Cancel to save under a new filename? PAGE 29 OF 38 .AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Edit Mode 1 2 Main Menu (Main01) Press the Edit button. press Cancel to return to the Select Part Screen (Edit02Open) to edit another part or press Menu to switch modes. Insert – new command line below the current selected Delete – delete the currently selected command line Edit – use the keyboard to edit the command. Select Part (Edit02Open) From the part list select the part required. Either continue editing the part. use scroll bars if necessary. BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6.7 DELETE MODE AO-70247 REV AA 1 Delete 2 Select Location 4 OK 3 Select File A File in Joblist PAGE 30 OF 38 . use the scroll buttons to move through the list to highlight that file. PAGE 31 OF 38 . 3 Delete which file? (Delete02) Select the file to delete from the list. Press OK.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Delete Mode The process essentially comprises of choosing the type or location of the file to be deleted and then selecting that individual file to delete. Custom Shapes. 4 Confirm Deletion (DeleteYesNo) Press the OK button to confirm. refer to Section 6. File in Joblist (DeleteOK) A The “Files in the Job List will not be Deleted!”: message indicates that the file being deleted is in the Job List. 1 Main Menu (Main01) Press the Delete button. CAD Configuration Files. 2 Delete From Where? (Delete01) Select either Part Programs.5 to remove the file from the JobList. Aux Code Files. Floppy Disk Drive. ASCII Files. 8 STORE MODE AO-70247 REV AA 1 Store 2 Store Device A Options 4 Download Complete 3 Store Which File B Error PAGE 32 OF 38 .BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6. 1 2 3 Store File to Where? (Store01) Select where you want to save the part file. press Cancel to return to the Store01 Screen to select another storage device or press Menu to switch modes. A File Options (Store03) Select File type etc. press OK and review the saving process. PAGE 33 OF 38 . B Error During Save (StoreYN) An error has occurred during the save process. 4 Storing File (Store04) Downloading starts and on completion return to the Store02 Screen. Store Which Part? (Store02) From the list of parts select the one required.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Store Mode Main Menu (Menu01) Press the Store Button. Either store another part. Press OK to proceed. BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6.9 UTILITIES MODE AO-70247 REV AA 1 Utils S Shutdown H1 Set Homes 2 System Setup T Touch Screen H2 Homing L Language PAGE 34 OF 38 . 1 TOUCH SCREEN CALIBRATION The BURNY control utilizes a touch screen which allows the required options to be selected by pressing on the appropriate region on the screen. German. selecting the operating Language and calibrating the Touch Screen display. Norwegian. Utilities Screen (Utils01) Select System Setup.3 LANGUAGES To change the language used in the system go to: 1 2 Main Menu (Main01) From the Main Menu Screen select Utils.9. 1 Main Menu (Main01) From the Main Menu Screen select Utils.2 SHUTTING DOWN THE SYSTEM The BURNY control has been programmed to follow a certain sequence of events during shutdown to ensure that the unit is turned off in a controlled manner. If this occurs then run the Touch Screen Calibration. Select the language required. Italian etc. 1 S Main Menu (Main01) From the Main Menu Screen select Utils. T 6. Shutting Down the system. Utilties Screen (Util01) Select Shutdown. French. Utilities Screen (Utils01) Select Touch Screen Calibration. If the language required isn’t displayed refer to the Operation Manual for details on how to set a different default language. The BURNY control supports a number of languages including English. 6. Utilities Setup Screen (Utils13) Press the Language button. Basically the screen is divided up into a matrix with the computer detecting where on the matrix is pressed and the corresponding button on the screen. 6.9. The screen will Time Out if no action is detected.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE Utilities Mode A number of features are available from the Utilities Screens – of interest are Homing. A series of X’s will appear on the screen…press where the X is located. Press Start. For various reasons the synchronization between the computer and the screen may drift to the point that when a button is pressed the computer thinks a different one was. After all the X’s have been pressed the calibration is complete. Confirm the shutdown by pressing OK – the system will then shut down to the “It’s Now Safe to Turn Off Your Computer” prompt. Consult the OEM documentation for complete shutdown procedures.9. L PAGE 35 OF 38 . When the power is reapplied a Homing procedure needs to be performed to allow the system to re-determine where the cutting head is.BURNY 10 LCD PLUS: OPERATOR’S GUIDE 6. When AC power to the control is lost. There are five main Homing methods available. 1 H1 H2 Main Menu (Main01) From the Main Menu select Utils.9. Utilities Screen (Util01) Select Set Homes. the position information is lost. either intentionally (turning the unit off) or as a result of power failure.Back Off Home Switch – then find encoder index Type 2 . y axes.Run Up Against A Hard Stop C – Axis Homing (Optional) To identify the Homing type currently configured follow the sequence of screens below: Main Menu ⇒ Utilities ⇒ System Setup ⇒ Motion Configuration ⇒ Homing ⇒ HomingType PAGE 36 OF 38 .Manual Type 1 . During Homing the cutting head is moved to a predetermined position during which “location” signals from the sensors are read.Back Off Home Switch – No encoder index used Type 5 .4 HOMING AO-70247 REV AA The BURNY determines the position of the cutting head via feedback from position sensors attached to the x. one manual and four automatic: Type 0 . The Homing method used on the machine is configured during installation. UtilHomes (UtilHome01) On the Homing Screen press OK and then at the prompt press the Cycle Start membrane control button. adjust XX axis position based on stored X to XX home location difference parameter.0 based on offset parameter. (X-Axis) If XX Home Enabled.AO-70247 REV AA BURNY 10 LCD PLUS: OPERATOR’S GUIDE The following tables summarize each of the homing procedures. Type 1—Back off home switch --then find encoder index Description Search for the home switch at Switch Search speed. any references to Axis XX can be ignored and those steps in the table are skipped. No automatic functions will be performed. Machine will move at higher Switch Search Speed if the X home switch is OFF (X-Axis). continue backing away from X home switch till XX switch is cleared. or a drive over travel switch.0 based on offset parameter. Back off When switch clears. Type 0 —Manual Homing Home Type 0 establishes the home position at the current axis position. continue backing away from X home switch till XX switch is cleared. Index Search Once index detected. The operator jogs the torch to a pre-determined HOME position indicated by scribe marks on the rails. Manual Homing is performed to set that position as (0. Type 2—Back Off home switch – No encoder index used Description Search for the home switch at high Switch search speed. Stop when switch detected and change to slower Index Search speed. Stop when switch detected and change to slower Index Search speed. (X-Axis) When XX switch is cleared. (X-Axis) The XX axis will continue to move independently if enabled. (X-Axis) When XX switch is cleared. If home switch is detected as ON. Switch Search Back off home switch and detect when switch clears. Move back to the axis index location. Description Only Manual home operation allowed for the axis. Type 5 – Run up against a hard stop Type 5 Operation Automatic Search Allowed Move to Hard stop Switch determines speed of search Description Begin moving toward hard stop location.0). or for the Y-axis. reduce machine speed to the slower Index Search Speed Continue moving till machine runs up against a hard stop. set home 0. (X-Axis) Once XX encoder index found. continue backing away till XX encoder index detected. Type 2 Operation Automatic Search Allowed Type 1 Operation Automatic Search Allowed Type 0 Operation No Automatic Home Search PAGE 37 OF 38 . Back off Set home 0. begin search for the axis encoder Index. (X-Axis) If XX Home Enabled. (X-Axis) When both X and XX have reached the hard stop and motion has ceased. the home location will be set based on the X Home Offset parameter. adjust XX axis position based on stored X to XX home location difference parameter. These descriptions are given for the X-axis of the machine since this involves the possible homing of the slave XX axis also. Switch Search Back off home switch and detect when switch clears. For machines that do not home the XX axis. BURNY 10 LCD PLUS: OPERATOR’S GUIDE AO-70247 REV AA BLANK PAGE 38 OF 38 .