7/25/2013 BURKERT INTRODUCTION Founded in 1946 by Christian Bürkert Product range: valves, sensors, controllers, actuators, automated systems and applications SEGMENTS 7/25/2013 BRAND VALUES 7/25/2013 PRODUCT PORTFOLIO 7/25/2013 PROCESS / CONTROL VALVE [ ELEMENT ] Angle Seat Valve with Positioner Process Controller Globe Valve with Positioner Globe Valve with Positioner Process Controller Diaphragm Valve with Positioner Process Controller Positioner „Basic“ Type Positioner „Basic“ Type Positioner Type Process Controller Type 8696 (Ø 50) 8694 (Ø 70) 8692 (Ø 70) 8693 (Ø 70) 7/25/2013 PROCESS / CONTROL VALVE [ POSITION CONTROL LOOP ] 7/25/2013 PROCESS / CONTROL VALVE [ PROCESS CONTROL LOOP ] 7/25/2013 PROCESS / CONTROL VALVE [ PROCESS CONTROL LOOP ] Process control loop Cost reduction in case of small plants (package unit), e.g. without SPS/PLC Setpoint manually Reduced data traffic load Decentralized control loops are faster Reduced wiring Process-tune 7/25/2013 POSITIONER / PROCESS CONTROLLER Objective n n Large scale integration (smart process valve) Modular devided program - fit for purpose (cost/value) BASIC positioner for simple / low cost applications Improved operation / software handling (graphic display, keypad …) Keep the proofed software funtionality and refine it n n n n n Smaller orifices → smaller actuators → more compact process valve systems Simple and safe design, robust assembly Contactless analog position sensor (wearout free) Diagnosis capabilities PC software tool for parametrization n n n 7/25/2013 POSITIONER / PROCESS CONTROLLER Main menu Supplementary menu 7/25/2013 POSITIONER / PROCESS CONTROLLER Supplementary menu 7/25/2013 POSITIONER / PROCESS CONTROLLER Supplementary menu 7/25/2013 POSITIONER / PROCESS CONTROLLER NEW Auto Tune and Manual Tune (8630/8635 only) 7/25/2013 POSITIONER / PROCESS CONTROLLER Auto Tune and Manual Tune (8630/8635 only) SideControl 8635: Adjustment of opening and closing time by throttle crew (~1…2sec) TopControl 8630: Opening time may be adapted to closing time by hange of supply pressure 7/25/2013 POSITIONER / PROCESS CONTROLLER TopControl Type 8630 DeviceNet TM SideControl Type 1067 SideControl Type 8635 7/25/2013 POSITIONER / PROCESS CONTROLLER TopControl Type 8630 7/25/2013 POSITIONER / PROCESS CONTROLLER TopControl Type 8630 Standard program Positioner Controller Single-acting Double-acting Cable gland connection Multipole connection Standard signal (0/4...20mA; 0/5...10VDC) Profibus DP (DPV1) DeviceNet Analog feedback Analog feedback + 2 binary outputs Proximity switches 0...2 Micro switches 0...2 Binary input II 3G/D EEx T4 7/25/2013 POSITIONER / PROCESS CONTROLLER TopControl Type 8630 New Profibus DPV1 Available now EDD/GSD files on manual CD or homepage Acyclic parametrization (like Profibus PA) It.-No. do not change 8630-C-D-IX-E-F-MP-GV-T-00-0-0-P KC85 8630-C-D-IX-E-F-MP-GV-T-00-0-0-Y KC85 PROCESS FIELD BUS 7/25/2013 POSITIONER / PROCESS CONTROLLER SideControl Type 8635 7/25/2013 POSITIONER / PROCESS CONTROLLER SideControl Type 8635 Standard program Type 8635 S (4...20mA) Type 8635 PA (communication and power supply via PROFIBUS PA) Type 8635 HART (phase out HART-version until end of 2006) Positioner Process controller (8635 S) Single acting Position feedback (0...2 proximity switches) Analog feedback 2 binary Outputs Attachment to Bürkert Types 27xx Attachment NAMUR (linear/rotary) Remote version II (1) 2G EEx ia IIC T4…T6 II (1) 2D EEx ia IIC T6 II (1) 3G/D EEx ia IIC T4…T6 FM Approval Pressure gauges SS 7/25/2013 POSITIONER / PROCESS CONTROLLER SideControl Type 8635 External position sensor / Remote version Standard cable length ~ 0.3m Linear actuator (Bürkert assembly) Rotary actuator (standard assembly) Max. cable length 2m n It.-No on request 7/25/2013 Sensor not jet standard (on request) n SIDE CONTOL ( BURKERT TYPE 8791 , 8792 , 8793 Side Control Type 8792 Also available as a remote version for external displacement sensors Process Controller Type 8793 Also available as a remote version for external displacement sensor Displacement sensors Side Control Type 8791 Basic Also available as a remote version for external displacement sensors 7/25/2013 POSITIONER / PROCESS CONTROLLER 7/25/2013 POSITIONER / PROCESS CONTROLLER Features SideControl 8791 BASIC Easy to operate digital positioner with manageable functional range digital electropneumatic positioner (set point 0/4…20mA) 3-/4-wire technology for robust pilto valve system LED-Display and operation via DIP switch and keypad ( integrated in housing) mechanical positon indicator robust and highly dynamic pilot valve system, single and double acting ( 95…150lN/min) without internal compressed air consumption pressure range 1,4…7 bar fail-safe functionality in case of electrical or pneumatical auxiliary power failure system resultion ≤ 1% universal adaption possibilities 7/25/2013 POSITIONER / PROCESS CONTROLLER Bürkert 3rd party actuators CLASSIC ELEMENT direce mounting 8791/92/93 8630 8692/93 8694 8635 8696 remote mounting 8791/91/93 Remote Remote sensor 8798 8791/91/93 Remote Remote sensor 8798 Remote sensor 7/25/2013 POSITIONER / PROCESS CONTROLLER in preparation Positioner 8792 Process Controller 8793 Positioner 8791 BASIC (Dec. 2010) 7/25/2013 POSITIONER / CONTROL VALVE [ ELEMENT ] Standard Program pilot valves feedback actuator fl. connection el. connection el. I/O comm. ATEX single act. 0.6 mm single act. 2.5 mm Positioner/ P-Controller Type 8692/93 Ø 70 binary input 23xx Ø70…130 Initiator 3wire push-in connectors cable gland analog feedback Profibus DPV1 Zone 2/22 dou6le act. 0.5 mm threaded port G1/8 SS M12 connector SS DeviceNet 2 binary outputs single act. 0.6 mm 23xx Ø70…130 push-in connectors cable gland binary input Zone 2/22 no 27xx Ø80…225 threaded port G1/8 VA M12 connector SS analog feedback ASI Postioner BASIC single act. 2.5 mm Type 8694 Ø 70 23xx Ø50 single act. mm Positioner BASIC push-in connectors M12 connector SS analog feedback 0.6 no no Zone 2/22 threaded port G1/8 VA Type 8696 Ø 50 7/25/2013 POSITIONER [ ELEMENT ] Type 8692 / 8693 Modular housing concept ELEMENT design Graphic display (128x64 COG) with backlight, 4 softkeys Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability Stainless steal design cover Push-in-connectors or Threaded port connections SS G1/8 Cable gland or multipin connector M12 SS Pressure relieve valve: exhausting the air self draining water jet protected Air supply filter (easy to service) 2 x screw M4 reliable fixation on the actuator Integrated air routing to the actuator 7/25/2013 POSITIONER [ ELEMENT ] Type 8692 / 8693 PC board: binary input flashable partly moulded Display / key module Pilot valve system: single acting double acting single acting high flow rate Contactless analog position sensor Sensor puck Initiator (option) Actuator attachment kit El. connection: cable gland with screw terminal multipin connectors M12 7/25/2013 POSITIONER [ ELEMENT ] Type 8692 / 8693 Features n Benefits n n compact design, smooth surface outline including the sealings minimum space consumption in the plant piping n IP65/67, NEMA4x, CSA * easy to clean and highly resistant choice of material especially fo wash down applications n modular program of positioners / process controllers (86932, 8693, 8694, 8696) n n fit for purpose automation solution best value solution for the application requirements n Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter) Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator n Maximum plant availability given by failsafe performance, simple and safe design Reliability guaranteed by simple start up, operation and clear status display *: NEMA4x, CSA in preparation : Certified according to C22.2 No. 139 (CSA) and UL 429 n n 7/25/2013 POSITIONER [ ELEMENT ] Type 8692 / 8693 Features n Benefits n Large backlit graphic display (128x64 COG), intvertable contrast 4 softkeys, selfexplaining functionality Convenient operation and programming by graphic display, keypad and clear software structure n n positioner / process controller with automatic Tunefunctions for position and process control loop n n Simple installation and quick start up Approved powerful range of additional software functions just appears if needed n Fieldbus interfaces PROFIBUS DPV1 or DeviceNet n Minimized efford for engineering, installation and maintenance Maximized status transparency locally but also via the PLC system n 7/25/2013 POSITIONER [ ELEMENT ] Type 8692 / 8693 Display 7/25/2013 POSITIONER [ ELEMENT ] Display module n n n Large graphic display 128x64 COG Backlight / invertible contrast Clear operation and software handling Graphical display of curve progressions (SP, PV, process charcteristics) Bargraph display of values n n n n n Show units Choice of different languages (English, German) Self explanatory 4-key-system Type 8630, 8635, 1067 7/25/2013 POSITIONER [ ELEMENT ] Type 8694 / 8696 BASIC Modular housing concept ELEMENT design Signal LEDs, keys, DIP switches Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability Stainless steal design cover Pressure relieve valve: exhausting the air self draining water jet protected Air supply filter (easy to service) (8694) 8694 BASIC: M12 SS connector cable gland 8696 BASIC: M12 SS connector 2 x screw M4 reliable fixation on the actuator Push-in-connectors or Threaded port connections SS G1/8 7/25/2013 POSITIONER [ ELEMENT ] Type 8694 BASIC PC board: binary input flashable analog feedback (option) Signal LEDs, keys, DIP switches Pilot valve system 8694: single acting single acting high air flow rate Contactless analog position sensor Sensor puck El. connection: cable gland with screw terminal multipin connectors M12 Integrated air routing (ELEMENT) or external routing (27xx) 7/25/2013 POSITIONER [ ELEMENT ] Type 8696 PC board: binary input flashable analog position feedback (option) Signal LEDs, keys, DIP switches Pilot valve system 8696: single acting Contactless analog position sensor Sensor puck Integrated air routing to the actuator El. connection: multipin connector M12 SS 7/25/2013 POSITIONER [ ELEMENT ] Type 8694 / 8696 BASIC Software features • Binary input • Automatic tune for positioner • Close tight function • Choice of linear or customized operation characteristics • Sense of action setpoint / position • Shifting manual and automatic operation • Integrated air routing to the actuator • PC software tool for parametrization (2009) Options • Analog position feedback • Push-in-connectors or threaded SS connection • Cable gland or M12 SS connector • High air flow rate pilot valve (8694 single acting; Jan. 2009) • AS-Interface (8694) (Jan. 2009) 7/25/2013 POSITIONER [ ELEMENT ] Type 8694 / 8696 BASIC Features Benefits n Compact design, smooth surface outline including the sealings (acc. to EHEDG guidelines) IP65/67, NEMA4x, CSA * n n Minimum space consumption in the plant piping n Easy to clean and highly resistant choice of material especially fo wash down applications n Modular program of positioners / process controllers (86932, 8693, 8694, 8696) n n Fit for purpose automation solution Best value solution for the application requirements n Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter) Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator n Maximum plant availability given by failsafe performance, simple and safe design n *: NEMA4x, CSA in preparation : Certified according to C22.2 No. 139 (CSA) and UL 429 7/25/2013 POSITIONER [ ELEMENT ] Type 8694 / 8696 BASIC Features Benefits n Colored status LEDs, 2 push buttons and 4 DIP switches; software / flash interface (software in preparation) n Reliability guaranteed by a simple installation, operation and quick start up n Cost saving and simple to use by just the basic and necessary software functionality n Positioner with automatic Tune-function n 8694 BASIC: Fieldbus AS-interface (in preparation for Dec. 2008) n Minimized efford for engineering, installation and maintenance Status transparency locally but also via the PLC system n 7/25/2013 POSITIONER [ ELEMENT ] Type 8694 BASIC (Ø 70 mm) Basic positioner as supplement to type 8692 « ELEMENT » minimum functionality solution excellent value for money (no display, no PID …) n Supplement to type 8630 (adaption 27xx) n Adaption to 3rd party actuators Positioner „Basic“ n AS-Interface (Jan. 2009) Type 8694 Ø 70 7/25/2013 POSITIONER [ ELEMENT ] Type 8694 / 8696 BASIC Push buttons: • Manual operation • Start tune Two-coloured LEDs: Open / closed Closing / opening Constant control deviation Status maual / automatic Dip-switches: Close tight function Sense of action setpoint Characteristics linear or customized Manual / automatic operation Error display Software / Flash interface 7/25/2013 CONTROL VALVES & POSITIONERS – 3RD PARTY ELEMENT for 3rd-Party Combinations 7/25/2013 APPLICATION & INSTALLATION PICTURE Type 8692 Display Type 8693 Display 7/25/2013 BURKERT CONTROL HEAD WITH THIRD PARTY VALVES 7/25/2013 BURKERT CONTROL HEAD WITH THIRD PARTY VALVES 7/25/2013 APPLICATION & INSTALLATION PICTURE INSTALLATION @ 7/25/2013 APPLICATION & INSTALLATION PICTURE 7/25/2013 APPLICATION & INSTALLATION PICTURE 7/25/2013 CONTACT US : BURKERT CONTROMATIC PVT LTD , NO M6 , VSI ESTATE , TYPE II , THIRUVANMIYUR , CHENNAI – 600 041 , TAMILNADU , INDIA. EMAIL :
[email protected] Website : www.burkert.in Tel : 044 – 24540100 ; Fax : 044 - 24540099 Thank you We make ideas flow. 7/25/2013