b.tech Me Syllabus
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PUNJAB TECHNICAL UNIVERSITY KAPURTHALAScheme& Syllabus of B. Tech. Mechanical Engineering [M.E.] for Batch 2011 By Board of Studies Mechanical Engineering/ Production Engineering / Industrial Engineering Punjab Technical University B.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27, 2012 Third Semester Course Code BTME301 BTME302 BTME303 BTME304 BTME305 BTME306 BTME307 Course Name Load Allocation L 3 3 1 4 4 3 18 T 1 1 1 3 P 6 2 2 2 1 13 Contact Hours: 34 Hrs. Marks Distribution Internal 40 40 40 40 40 40 30 30 30 60 390 External 60 60 60 60 60 60 20 20 20 40 460 Total Marks 100 100 100 100 100 100 50 50 50 100 850 Credits Strength of Materials- I Theory of Machines-I Machine Drawing Applied Thermodynamics -I 4 4 4 5 4 3 1 1 2 1 29 Manufacturing Processes – I Engineering Materials & Metallurgy Engineering Materials & Metallurgy Lab BTME308 Strength of Materials Lab. BTME309 Applied Thermodynamics Lab Advisory Meeting BTME 310 Workshop Training* Total * Workshop Training will be imparted in the Institution at the end of 2 nd semester for Four (04) weeks duration (Minimum 36 hours per week). Industrial tour will also form part of this training. Fourth Semester Course Code BTME401 BTME402 BTME403 BTME404 BTME405 BTME406 BTME407 Course Name Strength of Materials – II Theory of Machines – II Fluid Mechanics Applied Thermodynamics - II Manufacturing Processes-II Fluid Mechanics Lab Manufacturing Processes Lab Load Allocation L T P 4 1 4 1 4 1 4 2 4 Total 2 2 2 1 - Contact Hours: 32 Hrs. Marks Distribution Internal External 40 60 40 60 40 60 40 60 40 30 30 30 100 60 20 20 20 Total Marks 100 100 100 100 100 50 50 50 100 Credits 5 5 5 5 4 1 1 1 - BTME408 Theory of Machines Lab Advisory Meeting General Fitness 20 05 07 390 360 750 27 2 'An.ner.L B.Tech. (Mechanical) 5"' Semester B,Tech (Mechanical) Maximum Marks Code Title of the course L T 3 P Interml Erternal 40 40 60 60 Total Marks Credits BTAM-sOO MathematicS-III Design of Machine Elements I 2 100 100 4 6 BTME-sOI -I 4 BTME-502 Computer aided Design and 4 40 60 100 4 BTME-503 BTME-504 BTME.5O5 BTME-506 BTME-507 BTME-508 BTME-509 Manufacturing M€chanical Measwement and Metrology Industrial Automation and Robotics Automobile Engineedng Computer aided Design and Manuf'actudng Lab Mechanical Measuement and Metrology Lab. Industrial Automation and Robotics Lab Automobile Engineering Lab Advisory meeting 4 40 60 100 4 4 40 40 60 60 100 100 4 4 2 30 20 50 1 2 30 20 50 t t+ 1* 15 10 0.5 0.5 l5 10 I 60 3 7 IT 5OO **Industrial Training Total 40 460 100 390 850 29 Total Conlact Hours = 33 *The students will attend these labs for two hours on every alternative turn. **The marks of Industrial/Institutional Training imparted at the end of 4'o Semester will be included here, Cl t rlt t) 4 4 4 3 40 40 2 2 2 I 100 60 60 100 BTME.B. assessment for viability ofthe project.Tech. gtl t2-hlt ) . objectives and methodology ior the project shall be decided in 6th semester.605 BTME 606 rJ t ME-6U 4 r00 5tt 50 50 100 / GF-600 Fluid Machinery lab Minor Project* Advisory meeting General Fitness l0 l0 30 20 20 20 Total l8 5 7 390 r60 750 26 Total Contact Hours = 30 *The project work will be carried out in parts as minor pryiect in 6th semester and major project in 7/8th semester. The minor project may be carried out by a group ofsfuaents 1Z to l.DE BTME. The literature survey. The same project problem is to be extended in the major project in ?thlgth semester. (Mechanical) Semester B. problem formulation.Tech (Mechanical) Code Title ofthe course Design of Machine L T 4 2 P Maximum Marks Internal External BTME-60I BTME-602 BTME-603 BTME-604 Total Marks 100 100 100 Credits Elements II Heat Transfer 40 40 40 60 60 60 6 5 4 3 I I I Fluid Machinery Statistical and Numerical Methods in Engineering Departmental Elective-I Heat Transfer Lab. Tech (Mechrnical) i code BTME-802 BTME-803 Mechanical Vibrations DePartmentElective- j nrvE-orl BfML-804 BfvE_g05 B f vE-805 ll Oper Elective uP(|| ErccLrvc i 4 4u i:'"i'j:_T. 27 t2-bltt .formulated" during 6th Semester is to extended and execured In major project by the same group of students. . ro vtbralron vibrarion l0 l0 _ tne proJect or any positive gaiu io the project made with conclusions and recomrnendations L&I lftqg 9tr!94qg4 trf tLg]Iqiect must be covered. (Mechanical) 7tn lSto S"m""t BJI""h (M""Luoi" ) * " Industrial Training (One Semester) Maximum Marks External 150 Title of the course f".l I 20 -50 50 150 I l i..1. . rvrecnantcal M€chanical 2 2 . f"*r"r l ] Tolal Marks 500 750 C""dtt" l Software Training Industrial oriented Project 100 Training 7 300 450 be 200 300 t0 1s * lndustrial Traitring in reputed iodustries will for corn one semester. - /8'h S"-est.. lbe results and analysis followcd by discussion regarding suitability /non suitability of I r::lar_ l_ Total Contact Hours = 33 I BTME-800 i Major Project* Advisoru meelino {ovrsory meettng ce s00 lcenerat Fitness Total l2tr)2lr1 . is to be carried I oul.B.B.Tech.lI j:li :so -# 13e! s! I 460 _. The design/constructioDr'fabrication/computer modeling/experimentation etc. r * The problem of the minor project . lective3 Groutrl DE/ME-I.1.6 Industrial Tribology DBME-3.lly be offered o y if{t leaat l0 students ofthe class have optrit 2. rnd Group J) I .3 Tool Design DEIME-3.8 Mechatronics Note: L Areprrtmena El€ctive subiect mry norm.8 Power planr Eogg.IE-1.2 DE/ME-2.8 MaDagernent lnfomration Svstem DBME-2.I .2 DE?E-2.rlrt .6 DE/ME-2.O Product Design and Developrnent DE/PE-3.U.7 Tbeory of ptasricity DEA. DBME-1.2 CryogeDic Technotos/ DE/ME-LJ Non Cotrvmtional EDergy rcsources DE/ME.5 Fluid Mechanics-n DEME-1.9 cas Dynarnics DEME-1.z Optimization Techniques DEME-3.0 Non-Tmditional Machinins DE/PE-2.l LC Engines DEME-l. I Machine Tool Desisn DE/PE-3.3 DE/ME-2.5 DEIME-2.7 Hear E\chanser Desi!4t Group. GmuF2.Dep3rtmedt f.IE-3.4 Finite Element Merhod DE/ME-3. I Indusrial Engg DE:/ME-2. The sfudent shatl select both the elcctivca cou$es from the same group out of thr€e groes (croup_I.7 Modeling arld Simulation Op€rations ManagemaDt Non -Destsuctiv€ Testiaq Tohl Quality Vanagement Maintenance and Reliabiliw Enee Material Maffgeneol DBME-2.9 Entrepreneurship croup-l DE/PE-3.4 EDerS/ Conservation and Mamec Rnr DE/MB1.6 Solar Energy DBME.4 DF/ME-2.5 bperimental Sbess Amlysis DEA. Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. 2012 Third Semester 3 .Punjab Technical University B. principal stress. Young’s modulus of elasticity. Poisson’s ratio. bar of uniform strength. The concept of Mechanical properties. B. combined stress and strain. strain and their variations due to different type of loading. longitudinal and lateral strain.M) and Shear Force (S. After the study of this course. a student is expected to analyze different stresses. stresses in struts and columns subjected to axial load. relation between load. Unit –II Bending Moment (B. simply supported beams with or without overhangs. bending stress. Temperature stress and strain calculation due to axial load and variation of temperature in single and compound bars.M and S.F and B. Compound Stresses and Strains: Stress and Strain and their types. principal stresses and principal planes. relation between elastic constants.F) Diagrams: S. stress-strain diagram for ductile and brittle materials. Two dimensional stress system.M and S. principal and maximum shear stress in a circular shaft subjected to combined stresses. shear force and bending moment. extension of a bar due to without and with self weight. elastic modulus. Unit –I Simple.F diagrams for cantilevers. principal plane. strains and deflection for designing a simple mechanical element under various loading conditions.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Hook’s law.M definitions. elastic constants and their significance. 2012 BTME 301 Strength of Materials – I Course Objective/s and Expected Outcome/s: The course is designed to understand the basic concepts of stress. stress at a point on a plane. Generalized Hook's law.Punjab Technical University B. Understanding of torsional shear stress in solid and hollow shaft. modulus of rigidity and bulk modulus. slope and deflection under different loading and supporting conditions.F and the point of contra flexure under the following loads: a) Concentrated loads b) Uniformity distributed loads over the whole span or part of span c) Combination of concentrated and uniformly distributed load d) Uniformly varying loads e) Application of moments 4 . Poisson’s ratio. bending moment and shear force in beam under various loading conditions. Mohr’s circle of stress ellipse of stress and their applications. and calculation of maximum B. principal stresses related to principal strains. bulk modulus. stress in a bar. modulus of rigidity. Strength of Materials. Rankine-Gordon’s formula. Macaulay’s method. Torsional rigidity. S. composite / flitched beams. Lehri. James M Gere and Barry J. 2012 Unit –III Bending Stresses In Beams: Assumptions in the simple bending theory. Bedi.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. uniformly distributed loads or combination of concentrated & uniformly distributed loads. R. combined torsion and bending of circular shafts. Prentice Hall India. East West Press (EWP). Suggested Readings / Books: D.S. Unit –VI Slope and deflection: Relationship between moment. The students should be able to understand various parts involved in kinematics of machines for different 5 . Johnson’s empirical formula for axially loaded columns and their applications. principal stress and maximum shear stresses under combined loading of bending and torsion. Strength of Materials. moment area method and use of these methods to calculate slope and deflection for the following: a) Cantilevers b) Simply supported beams with or without overhang c) Under concentrated loads. Combined direct and bending stresses in afore-mentioned sections. Unit –IV Torsion: Derivation of torsion equation and its assumptions and its application to the hollow and solid circular shafts. Timoshenko and Young. circular and channel. derivation of formula and its application to beams of rectangular. slope and deflection. Khanna Book Publishing Company. failure of columns.S. Unit –V Columns and struts: Introduction.Rattan. Mechanics of Materials-(SI Version).S.S Lehri and A. Euler’s formula. Goodno. E. Tata McGraw Hill. BTME-302 Theory of Machines-I Course Objective/s & Expected Outcome/s: The course under Theory of Machine-I has been designed to cover the basic concepts of kinematic aspects of mechanical machines and major parts used in running of the machines. Strength of Materials.P. The students will understand the basic concepts of machines and able to understand constructional and working features of important machine elements. Cengage Learning. Strength of Materials. method of integration. Popov. Kataria and Sons.Punjab Technical University B. Elements of Strength of Materials. I and T.sections. Unit –II Lower and higher Pairs: Universal Joint. uniform acceleration and retardation. Engine Indicator. Loose and fast pulley. Ropes and Chains: Material & Types of belt. The students shall also be able to understand requirements of basic machine parts which would help them to understand the design aspects of the machine parts Unit –I Basic Concept of machines: Link. convex and tangent cam profiles. uniform velocity.Punjab Technical University B. Steering Mechanisms including Ackerman and Davis approximate steering mechanism. cycloidal Motion). Angle and Right Angle Drive. Intermediate or Counter Shaft Pulley. Rope & Chain Drives. Introduction to Higher Pairs With Examples Unit –III Belts. Determination of braking capacity. Types of brakes function of brakes. Quarter Turn Drive. 6 . Mechanism. Displacement. Length of belt. and transmission). Unit –V Friction Devices: Concepts of friction and wear related to bearing and clutches. velocity and acceleration diagrams for cam followers. ratio of tension on tight and slack side of belts. Power transmitted by belts including consideration of Creep and Slip. definitions of terms connected with cams. Flat and V-belts. Types of dynamometers. Velocity. Idle Pulley. Pentograph. and Acceleration of mechanisms (including Corliolis Components). Slider-Crank-Chain and Double Slider-Crank-Chain. Straight Line Mechanisms. Analysis of follower motion for circular. Unit –IV Cams: Types of cams and follower. Principles of Inversion. Graphical and Analytical methods for finding: Displacement. Kinematic Pair and Kinematic Chain. Centrifugal Tensions and its effect on power transmission. Inversion of a Four Bar Chain. Analytical and Graphical design of cam profiles with various motions (SHM. Velocity Ratio. (absorption. Braking of front and rear tyres of a vehicle. Calculation of maximum Torque. stepped or cone pulleys.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Crowning of Pulley. 2012 applications. Unit –VII Governors: Function. Thomas Beven. stability. coefficient of fluctuation of speed and energy. Watt. Determination of mass and dimensions of flywheel used for engines and punching machines. Governor effort and power. 2012 Unit –VI Flywheels: Turning moment and crank effort diagrams for reciprocating machines’ Fluctuations of speed. Machining Symbols. Metropolitan Book Co. London V. W. controlling force curve. the student shall be able to understand the drawings of mechanical components and their assemblies along with their utility for design of components Unit –I Introduction: Principles of Drawing. screwed fasteners. Theory of Machines. London . BTME-303 Machine Drawing Course Objective/s and Expected Outcome/s: The objective of this course is to make students understand the principles and requirements of production drawings and learning how to assemble and disassemble important parts used in major mechanical engineering applications. New Delhi. Theory of Machines.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. After going through this course. Rattan. Theory of Machines. Jagdish Lal. Theory of Machines Dhanpat Rai.Punjab Technical University B. Sectioning and conventional representation. Dimensioning. Sensitivity. types and characteristics of governors. Singh. symbols of standard tolerances. types of nuts and bolts.P. effect of sleeve friction. Theory of Mechanisms & Machines. Hartnell and Willson-Hartnell spring loaded governors. isochronisms and hunting of governors. Green. welding joints and riveted joints 7 . Requirements of production drawing. Longman’s Green & Co. Tata McGraw Hill. G. S.. Numerical problems related to these governors. Suggested Readings / Books: S. Porter and Proell governors. Blackie & Sons. introduction and Familiarization of Code IS: 296 Unit –II Fasteners: Various types of screw threads. Machine Drawing. Plummer block. Drilling Jig. Bhatt. N. III.S. Machine Drawing. Drill Press Vice. steam power plants and its allied components. safety valve. The students will be able to identify. track and solve various combustion problems and evaluate theoretically the performance of various components involved in steam power plants and internal combustion engines. hydraulic an expansion joint d) IC Engine Parts: Piston. claw coupling. First angle projection to be used.Free Hand sketching of machine parts etc. P. Tata McGraw Hill. IV. feed check valve. spigot an socket joint. Tool Post.D. II. Charotar publications. free hand sketch of single plate friction clutch. BD Kataria and Sons. Sidheshwar. Drawings should contain bill of materials and should illustrate finish. N. Tata McGraw Hill. Machine Drawing. Gill.Punjab Technical University B. muff coupling.-20% Section C.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27.Assembly drawing of machine parts with at least two views -50% Suggested Readings / Books: Ajit Singh.30% Section B. thrust bearing. NOTE: I. f) Bearings: Swivel bearing. 2012 Unit –III Assembly and Disassembly: a) Couplings: Solid or Rigid Coupling. Oldham. angular plumber block g) Miscellaneous: Screw Jack. 8 . Pin type flexible coupling. cone friction clutch. Text-book of Machine Drawing. universal coupling. Protected Type Flange coupling. b) Knuckle and cotter joints c) Pipe and Pipe Fittings: flanged joints. blow off cock. union joint. The University paper shall be having following structure / weighage: Section A – Short type questions based upon whole syllabus. V Lakshmi Narayanan and Mathur. It is not necessary to cover all the drawing exercises of the types of machine tools mentioned above. Drawing Practice is to be done as per code IS: 296. This will enable the students to understand combustion phenomenon and thermal analysis of steam power plant components. connecting rod e) Boiler Mountings: Steam stop valve. Tail Stock. The syllabus given above indicates the broad outlines and the scope of the subject to be covered. Crane hook. BTME 304 Applied Thermodynamics-I Course Objective/s and Expected Outcome/s: This course is designed for comprehensive study of combustion and thermal aspects in internal combustion engines. Machine Drawing (including Auto CAD). pre-ignition/auto. Various phenomenon such as turbulence. Unit –II IC Engines Introduction: Actual Engine Indicator diagrams and valve-timing diagrams for two stroke and four stroke S.ignition. Significance of Mollier Charts. 9 .Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Injection systems in Diesel and Petrol Engines( Direct Injection. Effect of knocking on engine performance. respectively). Knockmeter. Octane and Cetane rating of fuels. Methods employed to reduce knock in SI and CI Engines. squish and swirl. Enthalpy of formation. latent heat and total heat (enthalpy) of steam. Analysis of products of combustion.. and after burning etc. Performance curves/maps of SI and CI Engines. Use of mols. Construction and Working Principle of Wankel rotary engine..I. Principle of simple carburator. 2012 Unit –I Combustion: Combustion Equations (Stoichiometric and non. Use of Steam Tables and Mollier Chart. Logarithmic plotting of PV-diagrams. Theory of combustion in SI and CI Engines. Variation of engine power with altitude. Conversion of volumetric analysis into gravimetric analysis and vice-versa. Effect of various parameters on knock in SI and CI Engines. Sensible heat(enthalpy). for solution of combustion problems. and C. MPFI in SI and CI Engines. Heat of formation. isothermal. Adiabatic flame temperature. Theory of knocking (ie. Actual weight of air supplied. dissociation. saturated and super-heated steam. Effect of engine variables on the Delay Period in SI and CI engines. dry. Advantages and applications of supercharging. Enthalpy of reaction. Effect of compression ratio and air-fuel ratio on power and efficiency of engine.Stoichiometric). Combustion problems in Boilers and IC engines/Calculations of air fuel ratio. detonation) in SI and CI Engines. Emissions from SI and CI Engines and methods to reduce/control them. Pressuretime/crank .Angle diagrams. dryness fraction and its determination. Engines.Punjab Technical University B. isentropic and adiabatic process) and their representation on T-S Chart and Mollier Charts(h-s diagrams). Essential requirements for Petrol and Diesel Fuels. Steam and its formation at constant pressure: wet.I. Dopes and inhibitors. Supercharging and turbo charging of SI and CI Engines. High speed Engine Indicators. degree of superheat and degree of sub-cool. isobaric. Basic thermodynamic processes with steam (isochoric. Entropy and internal energy of steam. Unit –III Properties of Steam Pure substance. Various stages of combustion. Simple impulse turbine: pressure and velocity variation. Velocity diagrams/triangles. 2012 Unit –IV Steam Generators . stage efficiency. Rankine Cycle Efficiency and methods of improving Rankine efficiency: Reheat cycle. Bleeding (feed-water-heating). Rankine steam power cycle. Advantages of forced circulation. Blow-off Cock. Convergent and convergent-divergent nozzles. boiler trial and heat balance. Unit –VI Steam Nozzles . Working and constructional details of fire-tube and water-tube boilers: (Cochran. Condition for maximum discharge through nozzle. Super-heater. Supersaturated (or metastable) flow through nozzle. Feed Check Valve.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. axial thrust. Classification. Economiser. Steam Stop-Valve. Regenerative Cycle. Nozzle efficiency. maximum work and maximum efficiency.Definition. Air pre-heater and Steam accumulators. Types of draught and Calculation of chimney height. Feed pump. Critical pressure ratio. Mean temperature of heat addition. Impulse versus Reaction turbines. Calculation of Nozzle dimensions (length and diameters of throat and exit). effect of speed ratio on blade efficiency. Modern high pressure boilers (Benson boiler. Boiler performance: equivalent evaporation.Definition: Classification and Applications of Steam Generators. Ideal working fluid. temperature and vacuum on Rankine Efficiency. boiler efficiency. pressure gauge. condition for axial discharge. Ideal and actual. its significance and its effect on discharge. Binary vapour cycle. Description of boiler mountings and accessories: Different types of Safety Valves. Babcock and Wilcox boilers). types and utility of nozzles.Punjab Technical University B. Merits and demerits of fire-tube and water-tube boilers. Area of throat and at exit for maximum discharge. blade efficiency. Combined power and heating cycles. Lancashire. Combined velocity diagram/triangle and calculations for force. Combined reheat-regenerative cycle. Effect of friction. work. effect of blade friction on velocity diagram. Water level indicator. power. Unit –VII Steam Turbines Introduction. Flow of steam through nozzles. Fusible plug. Effect of pressure. 10 . Unit –V Vapour Power Cycle Carnot Cycle and its limitations. La Mont boiler) and Super critical boilers (Once through boilers-Tower type). Ganeshan. BTME 305 Manufacturing Processes –I Course Objective/s and Outcome/s: This course is designed to provide students with an overview of a wide variety of manufacturing processes for processing of engineering materials. G. types and pressure and velocity variation. Degree of reaction. stage efficiency. Types of condensers. Unit –IX Impulse-Reaction Turbine: pressure and velocity variation. Losses in steam turbines. their causes and remedies in these processes. V. Thermal Engineering. Metropolitan Book Co. ELBS Series. combined velocity diagram/triangle and calculations for force. 2012 Unit –VIII De Laval Turbine: Compounding of impulse turbines: purpose. blade efficiency. work. Pvt. Fundamentals of IC Engines. Heywood. Kumar and V. Keartan. Tata McGRaw Hill.A. Soman. J. Sanjay and Rajay. New Age International (P) Ltd. Effect of air leakage.S. axial thrust. Heat Engineering. Rogers and Y. Suggested Readings / Books: R. Applied Thermodynamics. Governing of steam turbines. combined velocity diagram/triangle and calculations for force. Economic assessment. Rajadurai. overall efficiency and relative efficiency. the students should have the ability to understand the importance of the manufacturing processes and to select a suitable metal casting and metal joining processes to fabricate an engineering product. K. maximum work and maximum efficiency. velocity diagrams/triangles. axial thrust. overall efficiency and relative efficiency. blade efficiency. power. Pearson. Central Publishing House. Reheating. Condenser and vacuum efficiencies. Engineering Thermodynamics. types and their operation. McGraw Hill. Back pressure and extraction turbines. Mayhew.Punjab Technical University B. The students will learn principles. Calculations of blade height. operations and capabilities of various metal casting and metal joining processes. stage efficiency. Dalton’s law of partial pressures applied to the condenser problems. Steam Turbine: Theory and Practice.P.J. power.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Unit –X Steam Condensers Function. Ltd. Publishers. They will also learn about the defects. Elements of condensing unit. Yadav. Cooling water calculations. Thermodynamics and Thermal Engineering. Vasandani. Upon completion of the course. Reheat factor and condition curve. D. Cooling towers: function. Multistaging: Overall efficiency and relative efficiency. Internal Combustion Engines. Co-generation. PHI Learning Pvt. velocity diagrams/triangles. 11 . W.S. Ltd. Method to check and prevent air infiltration. work. Description of air pump and calculation of its capacity. ultrasonic welding. and arc blow. cupola furnace. submerged arc welding. Casting processes: sand casting. oxy-acetylene welding equipment. materials and allowances. types of moulds. 2012 Unit –I Introduction: Classification of manufacturing processes. TIG welding. their causes and remedies. chaplets. core-prints. Melting furnaces. electrode coating ingredients and their function. charge calculations. segregation.e. sand testing. spot. directional solidification. laser beam welding. brazing. equipment. plasma arc welding. full mould casting. Considerations in weld joint design. and electro slag welding. types. welding positions. Unit –II Casting Processes: Introduction to metal casting. Design considerations of castings. patterns: types. Electric arc welding: principle. Cores: function. Unit –III Welding Processes: Introduction and classification of welding processes. general trends in manufacturing. atomic hydrogen welding. Resistance welding: principle and their types i. electron beam welding. oxy-hydrogen welding. grain size and its control. Flame cutting. seam. Welding arc and its characteristics. Metallurgical considerations in casting. relative merits of AC & DC arc welding. x-ray radiography. friction stir welding. core making process. moulding machines. 12 . Other joining processes: soldering. critical size of nucleus. investment casting. weldability. centrifugal casting. Welding processes: manual metal arc welding. explosive welding. Cleaning and finishing of castings.Punjab Technical University B. plasma arc welding. Unit –IV Inspection and Testing: Casting defects.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Welding defects. and filler metals. shell mould casting. Elements of gating system and risers and their design. Advanced welding processes: friction welding. vacuum casting. Solidification of metals and alloys. and continuous casting. to welding processes. nucleation and grain growth. selection. welding terminology. selection criteria for manufacturing processes. braze welding. projection. Moulding materials: moulding sand compositions and properties. up-set and flash. die casting. Thermal effects on weldment: heat affected zone. Spot welding machine. general principles. Destructive and non destructive testing: visual inspection. MIG welding. arc stability. permanent mould casting. their causes and remedies. Electrodes: types. Gas welding: principle and practice. induction furnaces. thermit welding. Unit –III Heat Treatment: Principles and applications. They will also understand equilibrium diagrams. microstructure and deformation.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. normalizing. interfacial defects. Foundry. ultrasonic inspection. Schmid. annealing. phase transformation and heat treatment processes. atomic bonding in solids. Manna.I. recovery.Welding Engineering & Technology. 13 . Parmar . the students will be able to understand the concepts of crystal structure. Upon completion of the course. Manufacturing Engineering and Technology. steady-state and nonsteady-state diffusion. The students will learn the atomic structure of metals. nitriding and cyaniding. polymorphism and allotropy.S. imperfection in solids: theoretical yield strength. point defects. crystallographic notation of atomic planes. diffusion mechanisms and theories of plastic deformation. Harden-ability: determination of harden-ability. Iron carbon equilibrium diagram and various phase transformations. construction and applications. Forming & Welding. A Textbook of Manufacturing Science and Technology. Unit –I Crystallography: Atomic structure of metals. line defects and dislocations. Serope Kalpakjian and Steven R. Shan. crystal lattice of body centered cubic. closed packed hexagonal. Suggested Readings / Books: A. re-crystallization. R. . 2012 magnetic particle inspection. N. Manufacturing Processes. imperfections. Unit –II Phase Transformation: General principles of phase transformation in alloys. face centered cubic. Manufacturing Technology. H. Tata McGraw Hill. Theories of plastic deformation. and micro hardness testing. factors affecting diffusion. phase rule and equilibrium diagrams. Diffusion: diffusion mechanisms.Punjab Technical University B. crystalline and non crystalline materials. tempering. hardening. BTME-306 Engineering Materials & Metallurgy Course Objective/s and Outcome/s: This course is designed to develop fundamental concepts of crystallography. Time temperature transformation curves (TTT curves): fundamentals. Vol.S. time-temperature transformation curves and heat treatment processes. They will also be able to understand the phase diagrams which are useful for design and control of heat treating processes. hardness testing. Surface hardening of steels: Principles of induction and oxyacetylene flame hardening. dye penetrate test. eddy current testing. Khanna Publishers. Rao. Equilibrium diagrams of Binary systems. bulk or volume defects. P. Processes viz. Pearson Publishers. PHI Publishers. crystal structures. Pearson Publishers. Procedure for carburising. To perform compression test on Cast Iron. 5. Practice of specimen preparation (cutting. Composition of alloy steels.S. BTME-308 Strength of Materials Lab 1. Study of the microstructure of prepared specimens of mild steel. classification. Identification of ferrite and pearlite constituents in given specimen of mild steel.Punjab Technical University B. To perform impact test to determine impact strength. Suggested Readings / Books: B. To perform Fatigue test on circular test piece. 6. Cr. 5. Ni. Unit –IV Ferrous Metals and Their Alloys: Introduction. Heat Treatment of Metals. 3. effect of alloying elements (Si. Annealing the steel specimen and study the effect of annealing time and temperature on hardness of steel. Determination of Bucking loads of long columns with different end conditions. Brinell & Vicker’s test). 2. Goel and R. Al) on the structures and properties of steel. 8. Lakhin .Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Walia. Mn. composition of alloys. 6. Engineering Physical Metallurgy. PHI Learning. Hardening the steel specimen and study the effect of quenching medium on hardness of steel. Raghavan. Introduction to Physical Metallurgy. Sidney H Avner. W. BTME-307 Engineering Materials & Metallurgy Lab 1. 14 . Physical Metallurgy: Principles and Practice. To perform tensile test in ductile and brittle materials and to draw stress-strain curve and to determine various mechanical properties. Y. Engineering Materials & Metallurgy. V. Preparation of models/charts related to atomic/crystal structure of metals. T. Aluminium and hardened steel. 4. 2012 Jominy end-quench test. University Press. Mir Publishers. Zakharov. Mo.etching) of mild steel. Determination of hardenabilty of steel by Jominy End Quench Test. To perform torsion test and to determine various mechanical properties. Defects due to heat treatment and their remedies. 7. 3. aluminium and hardened steel specimens. 2. 7. mounting. 4. Tata Mcgraw-Hill. To perform bending test on beam and to determine the Young's modulus and modulus of rupture. polishing . effects produced by alloying elements. To perform any one hardness tests (Rockwell. 9. Study of construction and operation of various types of steam condensers and cooling towers. construction. mountings and accessories of various types of boilers. 5. Determination of dryness fraction of steam and estimation of brake power. mechanical efficiency and specific fuel consumption and to measure the exhaust emissions. To perform a boiler trial to estimate equivalent evaporation and efficiency of a fire tube/ water tube boiler. 8.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. 2. To evaluate the stiffness and modulus of rigidity of helical coil spring. indicated power. friction power and mechanical efficiency of a multi cylinder petrol engine running at constant speed (Morse Test). relative efficiency. 6. 7. indicated power. Study of working. and overall efficiency of an impulse steam turbine and to plot a Willian’s line. 2012 9.cylinder engine in terms of brake power. Study of construction and operation of 2 stroke and 4 stroke Petrol and Diesel engines using actual engines or models. generator efficiency. Determine the brake power. Rankine efficiency. BTME 309 Applied Thermodynamics Lab. Performance testing of a diesel engine from no load to full load (at constant speed) for a single cylinder/ multi. Also make the heat balance sheet. 1. 3.cylinder engine in terms of brake power. To plot actual valve timing diagram of a 4 stroke petrol and diesel engines and study its impact on the performance of engine. Draw/obtain power consumption and exhaust emission curves. Also draw/obtain power consumption and exhaust emission curves. mechanical efficiency and specific fuel consumption and to measure the smoke density. 15 .Punjab Technical University B. indicated power. 4. Performance testing of a petrol engine from no load to full load (at constant speed) for a single cylinder/ multi. Punjab Technical University B.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. 2012 Fourth Semester 16 . longitudinal and hoop stresses and strains due to internal pressure in thick cylinders. total strain energy theory. maximum principal strain theory. Resilience. maximum stress and rotation. energy of dilation and distortion.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. hub shrunk on solid shafts. shear stress distribution in a beam of various cross sections. maximum shear stress theory. Castigliano’s and Maxwell’s theorem of reciprocal deflection. and various failure theories. stress and strain analysis of thin. change in diameter and internal volume. Leaf springdeflection and bending stresses Unit –IV Thin cylinders and spheres: Calculation of Hoop stress. spiral and leaf springs. thick cylinder and spheres subjected to internal pressure. shrinkage allowance and shrinkage stress. change in diameter. stress under impact loading. length and internal volume. compound cylinders. effects of joints. Unit –V Thick cylinders: Derivation of Lame’s equations. stress in curved cross sections. shear strain energy theory. Flat spiral springs.Punjab Technical University B. resilience.derivation of formula for strain energy. stress due to suddenly applied loads. Unit –I Strain energy: Introduction to strain energy. The outcome of the course is to enhance deep and vigorous understanding of stress analysis in various machine elements. calculation of radial. Principal stresses in sphere. 2012 BTME 401 Strength of Materials-II Course Objective/s and Outcome/s: The course is designed to understand the concepts of strain energy. so that a student can properly analyze and design a mechanical member from the strength point of view under various conditions. stresses in helical. Unit –III Springs: Open and closed coiled helical springs under the action of axial load and/or couple. longitudinal stress in a cylinder. Graphical representation and derivation of equation for these theories and their application to problems related to two dimensional stress systems. Unit –II Theories of failure: Maximum principal stress theory. 17 . G. Strength of materials. 2012 Unit –VI Bending of curved beams: Calculation of stresses in cranes or chain hooks. Unit –I Static force analysis:. inertia of reciprocating parts. balancing of single and multiple rotating masses. Shear centre and its importance. R.S. partial unbalanced primary force in an engine. methods of static force analysis of simple mechanisms. condition of equilibrium. BTME 402 Theory of Machines – II Course Objective/s & Outcome/s: The students will understand the basic concepts of inertia forces & couples applied to reciprocating parts of a machine. Mechanics of materials. Khanna book publishing company. torque required to overcome inertia and gravitational force of a four bar linkage. K. Unit –VIII Rotational discs: Stresses in rotating discs and rims of uniform thickness. Bedi. Suggested Readings / Books: D. Unit –VII Shear stresses in beams: Shear stress distribution in rectangular. disc of uniform strength. Strength of materials. 18 . Tata McGraw Hills. 2. Students should be able to understand balancing of masses and design of gears & gear trains. free body diagram.S. dynamically equivalent system. S.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. built up beams.S Lehri and A. I. Lehri. They will also gain knowledge of kinematic synthesis and different applications of gyroscopic effect. Timoshenko and Gere. Strength of materials. CBS publishers.Rattan. rings of circular and trapezoidal section. considerations of frictional forces Unit –II Dynamic force analysis Determination of forces and couples for a crank. Kataria and Sons. and chain links with straight sides. Unit –III Balancing: Necessity of balancing. S. Concept of force and couple.Punjab Technical University B. Strength of materials. Power transmission elements. Macmillan India Ltd. static and dynamic balancing.S. circular. balancing of reciprocating masses. vol. Ryder. static equilibrium of mechanism. T and channel section. analytical and graphical method.H. inertia force analysis of basic engine mechanism. P. Function generation errors in synthesis. John. BTME 403 Fluid Mechanics Course Objective/s and Expected Outcome/s: This course is designed for the undergraduate mechanical engineering students to develop an understanding of the behavior of fluids at rest or in motion and the subsequent effects of the fluids on the boundaries as the mechanical engineers has to deal with fluids in various applications. Oxford University Press. problems involving their applications. Gyroscopic effect on two and four wheeled vehicles and stone crusher. Theory of Machines. simple. least square techniques. 2012 and condition of balance in multi cylinder in line V-engines . interference and methods of its removal. Graw Hill. Tata Mc. It is expected that students will be able to have conceptual understanding of fluids and their properties. apply the analytical tools to solve different types of problems related to fluid flow 19 . Path of contact. and Joseph. stabilization of ships and planes. concept of direct and reverse crank. types of toothed gears and its terminology.S. Shigley. Theory of Machines and Mechanisms. balancing of machines. Gordon. Theory of Machines. helical. bevel and worm gears. Center distance for spiral gears and efficiency of spiral gears Unit –V Gear Trains: Types of gear trains. Transmission angles. Theory of Machines. Suggested Readings / Books: S. arc of contact. rotors. reversible rotors. Unit –VI Gyroscopic motion and couples: Effect on supporting and holding structures of machines. involutes and its variants. Singh. Unit –VII Kinematic synthesis of Mechanism: Freudenstien equation. Rattan. Dhanpat Rai and Sons. estimation of velocity ratio of worm and worm wheel. spiral. V.Punjab Technical University B. Theory of Machines. Calculation of minimum number of teeth on pinion/wheel for involute rack. compound and epicyclic gear trains. Hams Crone and Roggers. Mc Graw Hill. Unit –IV Gears: Toothed gears. two and three point synthesis. This course will also develop analytical abilities related to fluid flow.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. forms of teeth. conditions for correct gearing. Stability of floating and submerged bodies. Concept of continuum. Fluid properties: density. Ideal and real fluids. Unit –I Fundamentals of Fluid Mechanics: Introduction. liquids and gases.z) coordinates. Pressure distribution in a liquid subjected to : (i) constant acceleration along horizontal. Force on a curved surface due to hydrostatic pressure. Derivation of continuity equation using the Lagrangian method in Cartesian coordinates.θ) and cylindrical (r. Applications. vertical and inclined): resultant force and centre of pressure. One dimensional continuity equation. specific volume.z). and along a streamline. vertical and inclined direction (linear motion). Path line. Unit –III Fluid Kinematics: Classification of fluid flows. Metacentric height and its determination. viscosity (dynamic and kinematic). Flow net. Stream function and velocity potential function. Normal and tangential acceleration. 20 . Concept of fluid. bulk modulus. Derivation of Bernoulli’s equation (using principle of conservation of energy and equation of motion) and its applications to steady state ideal and real fluid flows.θ. Continuity equation in Cartesian (x. Action of fluid pressure on a plane submerged surface (horizontal.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. surface tension and capillarity. Newtonian and non-Newtonian fluids. Buoyancy and flotation. streamline and timelines. Periodic time of oscillation. Pascal’s law and its engineering applications. Hydrostatic paradox. Mach number. Difference between solids. Rotational flows: rotation. (ii) constant rotation. and relationship between them.Punjab Technical University B. specific weight. design the experiments effectively and do the prototype studies of different types of machines and phenomenon. Impulse momentum equation. specific gravity. vapour pressure. Unit –IV Fluid Dynamics: Derivation of Euler’s equation of motion in Cartesian coordinates. 2012 in pipes. vorticity and circulation. Local and convective acceleration. compressibility. Flow rate and discharge mean velocity. streak line. Lagrangian and Euler flow descriptions. Representation of energy changes in fluid system (hydraulic and energy gradient lines). polar (r. Unit –II Fluid Statics: Concept of static fluid pressure.y. Velocity and acceleration of fluid particle. Huebsch. Fluid Mechanics. Darcy equation. D. Free and forced vortex motions. Cengel and J. Bedford. Concept of equivalent pipe. T. G. Pearson. Oxford University Press. Model and prototype studies.S. Berndtsson and P.M. Moody’s chart.B. aircraft. Kataria and Sons Publishers. Okiishi and W. They will also be able to select various thermal devices required for aforesaid applications. V. 2012 Kinetic energy and momentum correction factors. Ojha.F. Fundamentals of Fluid Mechanics. Mach. Need of similitude. Douglas and J. Notches (rectangular. Cimbala. Y. Flow through pipes in series and parallel. Som. Chandramouli. V and Trapezoidal) and weirs. J. R. Young. kinematic and dynamic similarity. Various hydraulic coefficients. Roughness in pipes. flow regimes. Tata McGraw Hill. Chakraborty. Tata McGraw Hill. Similarity model laws.N.W. Suggested Readings / Books: D. Venturi meters.B. critical Reynolds number. J. Swaffield and L.method for dimensional analysis. Hagen – Poiseuille equation.R. Unit –V Dimensional Analysis and Similitude: Need of dimensional analysis. and Weber) and their significance.F. S. C. Rotameters. Fundamental and derived units. 21 . John Wiley and Sons. Introduction to Fluid Mechanics and Fluid Machines.Fundamentals and Applications. Flow along a curved streamline. hydraulic diameter.W. critical velocity.P. Tata McGraw Hill. Dimensions and dimensional homogeneity. E. Biswas and S. Orifice meters. S. Wylie and K. Fluid Mechanics . Fluid Mechanics and Fluid Power Engineering. Head losses in pipes and pipe fittings. The students will be able to understand the thermodynamic working as well as performance of thermal turbo power machinery.H.L. Streeter. Borda mouthpieces. Euler.S.K. Gasiorek. Dimensionless numbers (Reynolds. Kumar. Jack. Unit –VII Pressure and Flow Measurement: Manometers. Munson.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27.M. BTME 404 Applied Thermodynamics-II Course Objectives and Expected Outcomes: This course is designed for providing comprehensive understanding and thermodynamic analysis of positive displacement air compressors and thermal turbo machines used in power generation. Fluid Mechanics. Geometric. Unit –VI Internal Flows: Laminar and Turbulent Flows: Reynolds number. Rayleigh’s and Buckingham’s π .Punjab Technical University B.A.K.A. Froudes. Fluid Mechanics and Machinery. Pitot tubes. B. spacecraft and rocket propulsion. work input and efficiency of positive displacement type of rotary compressors like Roots blower. energy carried away by 22 . heat rejected to cooling medium. ideal work required for compression process. minimum work input. areas representing energy lost in internal friction. Classification of rotary compressors. Overall volumetric efficiency. Construction. mechanical efficiency. effect of various parameters on volumetric efficiency. free air delivery. Clearance Volumetric efficiency. Unit –IV Thermodynamics of Dynamic Rotary Compressors: Applications of Steady Flow Energy Equation and thermodynamics of dynamic(i. 2012 Unit –I Air Compressors. polytropic work done. Application of compressors and use of compressed air in industry and other places. optimum pressure ratio. Complete representation of compression process on P-v and T-s coordinates with detailed description of areas representing total work done and polytropic work done. isentropic. Best value of index of compression. energy carried away by cooling water and additional flow work being done for un-cooled and cooled compression on T-S coordinates. isothermal. operation.. polytropic and mechanical efficiencies. work input. Areas representing energy lost in internal friction. Performance curves. Multistage compressors: purpose and advantages. centrifugal and axial flow m/cs) compressors. Lysholm compressor and Vane type Blower. Complete representation of compression process on T-S coordinates with detailed description of areas representing total work done. heat rejected in intercoolers. Unit –III Positive Displacement Rotary Compressors Introduction: Comparison of rotary positive displacement compressors with reciprocating compressors. overall thermal. polytropic and isothermal efficiencies and their representation in terms of ratio of areas representing various energy transfers on T-s coordinates. Temperature and enthalpy etc. overall thermal. work input and best value of index of compression. polytropic.Punjab Technical University B.Introduction: Classification of Air Compressors. isothermal. isentropic. Isentropic.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. for flow through dynamic rotary machines. Unit –II Reciprocating Air Compressors Single stage single acting reciprocating compressor (with and without clearance volume): construction. operation. Stagnation and static values of pressure.e. construction and operation. Impeller. Thermodynamic analysis. Comparison of axial flow compressor with centrifugal compressor and reaction turbine. Angle of attack. Power input factor. Centrifugal compressor characteristic curves. 23 .Punjab Technical University B. Surging and choking in centrifugal compressors. Degree of Reaction and its derivation. polytropic. blade efficiency and their derivations. degree of reaction. work ratio and thermal efficiency of ideal and actual cycles. Classification on the basis of combustion (at constant volume or constant pressure). Velocity vector. flow parameters of axial flow compressor like Pressure Coefficient.Complete thermodynamic analysis of centrifugal compressor stage. Work done on the compressor and power calculations. Thermodynamics of constant pressure gas turbine cycle (Brayton cycle). Unit –V Centrifugal Compressors:. Discussion on flow passages and simple theory of aerofoil blading. forward and radial vanes. 2012 cooling water on TS coordinates for an uncooled and cooled compression. Pressure coefficient as a function of slip factor. Temperature-rise Coefficient and Specific Speed. Cycle air rate. Derivation of non-dimensional parameters for plotting compressor characteristics. Calculation of net output. Detailed discussion on work done factor. Modes of energy transfer in rotor and stator blade flow passages. and isothermal efficiencies as ratios of the areas representing various energy transfers on T-S coordinates. Characteristic curves for axial flow compressor. isentropic. Slip factor. Unit –VI Axial Flow Compressors Different components of axial flow compressor and their arrangement. Choking and Stalling in axial flow compressors. Polytropic. Work Coefficient. Fields of application of gas turbines. Unit –VII Gas Turbines Classification and comparison of the Open and Closed cycles. Efficiency and out-coming velocity profile from the impeller. Comparison of gas turbine with a steam turbine and IC engine. Various modes of energy transfer in the impeller and diffuser. Complete representation of compression process in the centrifugal compressor starting from ambient air flow through the suction pipe. Vector diagrams. polytropic and isothermal efficiencies. Isentropic. isentropic and isothermal efficiencies. Energy transfer in backward. Position of gas turbine in power industry. Diffuser and finally to delivery pipe on T-S coordinates. temperature ratio. Turbine versus compressor blades. Pre-guide vanes and pre-whirl. coefficients of lift and drag. Surging. Field of application of axial flow compressors.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Flow Coefficient. fuels) used in rocket motors. BTME 405 Manufacturing Processes-II Course Objective/s and Outcome/s: This course is designed to make students learn principles. Gas turbine fuels. Sanjay and Rajay. 2012 Effect of changes in specific heat and that of mass of fuel on power and efficiency. Dual Turbine system. G.C.P. and (iii) Turboprop engine. Fields of application of various propulsion units. Various common propellant combinations (i. Thrust work and thrust power. They will also recognize the inter-relationships between material properties and manufacturing processes. Series and parallel arrangements. Closed and Semi-closed gas turbine cycle.g. Thermal refinements like regeneration. Thermal Engineering.Punjab Technical University B. Description of different types of jet propulsion systems like rockets and thermal jet engines. Applied Thermodynamics.S. Types of rocket motors (e. Upon completion of the course.e.e. Requirements of a gas turbine combustion chamber. Sarvan. Suggested Readings / Books: R. PHI Learning Pvt. D. Unit –VIII Jet Propulsion Principle of jet propulsion. Multistage compression and expansion. Longmans. Pvt. Blade materials and selection criteria for these materials and requirements of blade materials.G. gas turbine cycle. Ltd. Thermodynamics and Thermal Engineering New Age International (P) Ltd. Overall thermal efficiency. K. G. Shephered. Advantages and disadvantages of jet propulsion over other propulsion systems. Specific fuel c onsumption. its thrust and thrust power. Brief introduction to performance characteristics of different propulsion systems. Thermodynamics of turbojet engine components. 24 . Cohen. Gas Turbine Theory. Cooling of rockets. D. Propulsion energy. Rocket propulsion. Publishers. (ii) Turbojet engine. Rogers and Y. Development of thrust and methods for its boosting/augmentation. the students should have the ability to select different types of the metal machining and forming processes needed for the manufacturing of various geometrical shapes of products. solid propellant and liquid propellant systems). like (i) Athodyds(ramjet and pulsejet). Mayhew. Ltd. They will understand the importance of process variables controlling these processes. Kumar and V. Engineering Thermodynamics. operations and capabilities of various metal machining and metal forming processes. Yadav. Rajadurai.F. Propulsion and thermal (internal) efficiencies. Central Publishing House. Pearson. Rogers and M. Soman. H.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. inter-cooling and re-heating and their different combinations in the gas turbine cycle and their effects on gas turbine cycle i. Heat Engineering.S. Vasandani. Principles of Turbo machinery Macmillan. Metropolitan Book Co. Operating variables and their effects on thermal efficiency and work ratio. J. Propulsion and overall thermal efficiency. Cutting tools: types. Process variables and numerical problems related to load calculation in Rolling. function and properties. description and operations. high speed steel. limitations. Drawing and Sheet metal forming. defects and remedies. Drawing: drawing of rods. magnetic pulse forming and explosive forming. tool wear. briquetting and sintering. Mechanics of chip formation process. Coolants and lubricants: classification. classification. progressive and combination dies. 2012 Unit –I Metal Forming: Introduction and classification. Forging. Press working: press types. wheel selection. electro-hydraulic forming. ceramics and diamonds. Powder Metallurgy: Introduction. description and operations. Merchant theory. their causes and remedies. and CBN. description and operations. alloy carbon steels. description and operations. High velocity forming of metals: introduction. cemented carbides. Numerical problems based on above mentioned topics. equipment. draw benches. embossing. up milling and down milling. drawing defects and remedies. Extrusion. Punch and die set up. Sheet metal forming operations: piercing. classification. Selection of machining parameters.Punjab Technical University B. concept of shear angle. dressing and truing of grinding wheels. grinding wheel composition and nomenclature of grinding wheels. 25 . tool life. operations. Forging: open and closed die forging. wires and tubes. and applications methods of producing metal powders. drive mechanisms. Drilling machine: classification. Unit –II Metal Cutting: Introduction to machining processes. Extrusion: classification. description and operations. feed and machining time calculations of all the above machines. machinability. bending. Broaching machine: classification. chip contraction and cutting forces in metal cutting. advantages. Fundamentals of measurement of cutting forces and chip tool interface temperature. products of rolling. Grinding machines: classification. forging operations. tool signature. Rolling process: introduction. Boring machine: classification. Cutting tool materials: high carbon steels. hammer forging. rolling mills. squeezing. coining. twist drill and milling cutter. and spinning. press forging and drop forging. mechanical high velocity forming. drawing and deep drawing. description and operations. press tools. rolling defects and remedies. geometry of single point cutting tool. Milling machine: classification. forging defects. blanking. Speed. and lathe attachments. purpose. Unit III Machine Tools Lathe: classification. cast alloys. description and operations.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Shaping and planing machine: classification. indexing devices. kinematic scheme of lathe. H. Sekhon. Fundamentals of Metal Cutting & Machine Tools. I&II. Welding: 1. 6. To determine the discharge coefficient for a V. M. Pearson Publishers PC Sharma. To determine clay content. butt joint and T.notch or rectangular notch. To determine the head loss in a pipe line due to sudden expansion/ sudden contraction/ bend. Pearson Publishers. Wiley Serope Kalpakjian and Steven R. To determine the friction coefficients for pipes of different diameters. To determine the velocity distribution for pipeline flow with a pitot static probe. 8. moisture content. To study the transition from laminar to turbulent flow and to ascertain the lower critical Reynolds number. Fundamentals of Modern manufacturing. 7. Manufacturing Engineering and Technology. P. . Shan. 2. Vol.S. To determine permeability and grain fineness number of a moulding sand sample. To determine the hydraulic coefficients for flow through an orifice. Schmid. S. To make lap joint. Machining and Forming 1. Hydraulic Press 26 . 2. To determine shatter index of a moulding sand sample. transverse strength of moulding sand in green condition. BTME 407 Manufacturing Processes Lab Casting: 1. 9. Groover.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Juneja and G. L. To test tensile. Cylindrical) b. 5. To determine the metacentric height of a floating vessel under loaded and unloaded conditions. 2012 Suggested Readings / Books: B.Punjab Technical University B. A Text Book of Production Technology. BTME 406 Fluid Mechanics LAB 1. New Age International (P) Ltd. Experimental evaluation of free and forced vortex flow. hardness of a moulding sand sample. compressive. Manufacturing Processes. To study constructional features of following machines through drawings/ sketches: a. S. 10. 3. 4.joints with oxy. Grinding machines (Surface. TIG and Spot welding equipment and make weld joints by these processes.acetylene gas welding and manual arc welding processes 2. 3. Chand & Company Ltd. To determine the coefficient of discharge for an obstruction flow meter (venturi meter/ orifice meter) 4. To study MIG. To study the flow through a variable area duct and verify Bernoulli’s energy equation. Forming and Machining processes. 6. 3. 5.threads and square threads. 4. velocity & acceleration diagram of slider . 4. 2. 5. 10. To draw circumferential and axial pressure profile in a full journal bearing. drilling and milling operations. Note: At least one industrial visit must be arranged for the students for the live demonstration of Casting.Punjab Technical University B. Use of milling machines for generation of plane surfaces. 27 . To study the various inversions of kinematic chains. Determination of gyroscopic couple (graphical method). 6. spur gears and helical gears. To determine cutting forces with dynamometer for turning. Rolling Mills 2. To draw displacement. 9.crank and four bar mechanism. cutting of V.train value of compound gear trains and epicyclic gear trains. Determination of gear. Cam profile analysis (graphical method) 7.Tech Mechanical Engineering (ME) Batch 2011 Approved on June 27. Balancing of rotating masses (graphical method). Welding. Drawing and Extrusion Dies e. Conduct experiments on various types of governors and draw graphs between height and equilibrium speed of a governor. use of end mill cutters. BTME 408 Theory of Machines Lab 1. Draw Bench d. 2012 c. 8. Determination of moment of inertia of flywheel. To prepare job on Lathe involving specified tolerances. To prepare job on shaper involving plane surface. To grind single point and multipoint cutting tools 3. To determine coefficient of friction for a belt-pulley material combination. S Grewal. sinx) Books 1. Cauchy’s integral formula for analytic function and its derivatives. Special Functions: Frobenius method for power series solution of differential equations. harmonic functions. evaluation of real integrals by contour integration (F(cosx. Khanna Publishers 3. transform of derivatives and integrals. continuity. Laplace transforms of various standard functions. convolution theorem. 5. Legendre's equation. Functions of Complex Variable: definition of Limit. Transform of multiplication and division by t. Wiley Eastern 2. Bilinear transformations. Linear partial differential equations. Bessel's equation. Sharma and Gupta. Krishna Prakashan Media 5. Taylor’s and Laurent’s expansions. derivative of complex functions. Advanced Engineering Mathematics. Laplace Transforms: Definition. B. Solution of two dimensional Laplace equation (Cartesian co. N. complex integration: Line integrals in the complex plane. Solution by method of separation of variables. N. Cauchy’s integral theorem. Even and odd functions. 3. homogeneous partial differential equations with constant coefficients. inverse Laplace transforms. Differential Equations. 4. Applications: Wave equation and Heat conduction equation in one dimension. poles. and analytic function.ordinates). Laplace transform of unit step function. Higher Engineering Mathematics. residue. Cauchy’s Residue theorem. Text book of Eng Mathematics. Bessel functions of the first and second kind.K Jain. properties of Laplace transforms. Laxmi Publishers External Marks: 60 Total Marks: 100 . Equations solvable by direct integration. Applications to solution of ordinary linear differential equations with constant coefficients. Brief introduction to basic transformations. 2. Fourier series of different wave forms. half range expansions. Applications to fluid flow problems.P Bali . Change of Interval. Legendre polynomial.BTAM-500 MATHEMATICS-III Internal Marks: 40 Detailed Contents 1. Numerical Solutions of Differential Equations. Miller’s Thosmson method. singular points. Cauchy-Riemann equation (Cartesian and polar co-ordinates). determination of conjugate functions. Fourier Series Periodic functions. Necessary and sufficient conditions for analytic function (without proof). Kreyszing Erwin. Partial Differential Equations: Formation of partial differential equations. orthogonal system. Euler's formula. Prentice Hall 4. V. Tata Mc. Design of shaft and axles: Design of solid and hollow shafts for transmission of torque. Dhanpat Rai and Co. design for static loading. 7. design of universal joint. design of pipe joints with oval flange. shearing. Designation of materials according to Indian standards code. 3. Following is a sample list of problems which may be used for Tutorials 1. Design of levers and links: Design of levers(foot lever. eccentrically loaded joints. Design of spigot and socket cotter joint. mechanical properties of materials. Concept of concurrent engineering in design. bending moments and axial forces. design process.BTME 501 MACHINE DESIGN-I Internal Marks: 40 Detailed Contents 1. Design of fasteners: Design of rivets for boiler joints.B Bhandari. 2. Charles Russell Mischke. design and creativity. Richard Gordon Budynas. bearing. design of link.K Jadon. Select a daily use product and design the conceptual design by applying the design process talking the controlling parameters 2. rigid and flexible flange coupling. factor of safety under different loading conditions. Mechanical Engineering Design. design of sleeve and solid muff coupling. design of seals and gaskets. Make a list of mechanical components and know their materials and suggest some alternative materials for the each one of them External Marks: 60 Total Marks: 100 . design for variable loading for both limited and unlimited life. Joseph E. Robert C. crushing. Design of axle. design of splines. Design of welded joints for various loading conditions in torsion. V. bending and fracture. lozenge joints. concept of tearing. introduction to ‘Design for X’ manufacturing considerations in machine design. Design of machine elements-I. 4. basic criteria of selection of material. Analysis and design of machine elements. International 4. Shigley. S. definition and understanding of various types of design. safety valve lever and shoe brake lever). Books 1. Wiley 3. hand lever. I. cranked lever. bell crank lever. Design of shaft for rigidity. stress concentration. eccentrically loaded joints 5. Hill 5. McGraw-Hill 2. concept of fatigue and endurance strength. Design of keys and couplings: Design of keys. Meaning of design with special reference to machine design. gib and cotter joint and knuckle joint. general design considerations. 8. 6. Design of pipe joints: Stresses in pipe joints.K. shear or direct loads. Design of Machine elements.S Jolly. Juvinall Fundamentals of machine component design. square flange. clamp or compression coupling. Note: 2 Guide lines regarding paper setting: Part A. Part B.. & Tech. Design data book compiled by PSG college of Engg.3. Coimbatore is allowed in Examination. Design a shaft used in some practical application.There will be 6 questions of 10 marks each. which is being used in real life by actual measurement of load a) Welded joints b) Riveted and bolted joints And justify your findings 4. by actual working and loading conditions 6. Justify the design of single plate clutch of an engine assembly Note: 1.10 questions of 2 marks each. Design a wall bracket. All compulsory. . Candidate will be required to attempt any four questions. Find a flange coupling in the college laboratory and justify its design by actual measurements 5. Select a braking system lever (both hand and foot lever) and justify the design parameters 7. Computerized Numerical Control (CNC): Tooling for NC machines . Surface and its analysis. coordinate systems. fixed/floating zero. matrix representation of 2 and 3 dimensional transformation: Concatenation of transformation matrices. DNC and Adaptive Control: Direct numerical control: Adaptive control in machining system. IGES and STEP. features of NC machine tools. Group Technology (GT): Part families. Design process with and without computer. Block format and codes: Computer assisted part programming. 4. Constructive Solid Geometry (CSG). Combined DNC/CNC system. Overview of FEM. Modeling and viewing. Advantages and applications. 2. Mass . Parametric Modeling Technique . concepts of hidden-line removal and shading: Mechanical Assembly Kinematics analysis and simulation. Representation of curves and surfaces: Non-parametric and parametric representation of curves. FEA software Basic principles and general procedure of FEM. Manual part programming. Application of geometric transformations.tool presetting equipment. recent advance in FEM. 7. Fundamentals of CAD. 5. Parametric representation of Hermite Cubic. Geometric Transformations: Mathematics preliminaries. volumetric properties calculations. NC motion control system. NC/CNC Machine Tools.BTME 502 COMPUTER AIDED DESIGN AND MANUFACTURING Internal Marks: 40 External Marks: 60 Total Marks: 100 Detailed Contents 1. tool length compensation. Functions of a graphics package and Graphics standard GKS. Display devices. Geometric Modeling: Wireframe model: solid modeling: Boundary Representation (B-rep). Beizer and B-spline curves. NC machine tools. . brief treatment of input and output devices. 6. Application areas of CAD. CAD/CAM system and its evaluation criteria. Representation of Analytical and synthetic surfaces. surface modeling. part classification and coding system: Group technology machine cells: Advantages of GT. 3.basic components. flexible tooling. tool path graphics. data selection systems in CAPP. Computer aided manufacturing (CAM). Evolution of CIM. P.8. Flexible Manufacturing Systems: Physical Components of an FMS. Types of CAPP systems. Books: 1. Groover. Tata McGraw Hill 5.D. Wolfe. Zimmers. 9. Bedworth. Computer Aided Process Planning: Introduction and benefits of CAPP. CAD/CAM . Types of Flexibility. Need. CAD/CAM. C. Types of Manufacturing systems. Mikell P. Computer Integrated Design and Manufacturing. Shanmuga Sundar. D. machinability. M. CAD/CAM. The meaning of Manufacturing. FMS benefits. PHI 2. Benefits of CIM. G.R Henderson & P. Elements. Computer Integrated Manufacturing Systems: Basic Concepts of CIM: CIM Definition. Zeid Ibraham. Emory W.theory and Practice. Elanchezhian.M. N Rao. Tata McGraw Hill 3. Tata McGraw Hill 4. Layout Considerations. Firewall Media . their types. primary. Static and Dynamic Characteristics of Instruments Range and span. Measurement of major diameter. surface roughness . ramp and sinusoidal input signals. pitch and checking of profile for spur gears. minor diameter. General Concepts Need and classification of measurements and instruments. statistical analysis of test-data. relative merits and limitations. bonded and unbonded guages. lag. accuracy and precision. concept and measurement of straightness and flatness by interferometry. basic and auxiliary functional elements of a measurement system. Angular measurements . . pitch. first and second order systems and their response to step. measurement of tooth thickness. temperature compensation. Introduction to amplifying. 5. guage factor. types of sensors. clinometer. 2. angle and form of threads for internal and external threads. Functional Elements Introduction to sensors and transducers. sensitivity and linearity. bending and torsional loads. Errors in Measurement Sources of errors. linear measurements . probable error and probability tables. angle guage. error propagation. Design and planning of experiments and report writing. photo cells and piezoelectric transducers and application of these elements for measurement of position / displacement.vernier scale and micrometer. Mechanical versus electrical / electronic instruments. secondary and working standards. vernier height gauge and depth guage.BTME 503 MECHANCIAL MEASUREMENTS AND METROLOGY Internal Marks: 40 External Marks: 60 Total Marks: 100 1. threshold and resolution. application of strain guages for direct. Resistance strain guages.variable resistance. inductance and capacitive pick ups. speed of response. fidelity and dynamic error. systematic and random errors. speed / velocity / acceleration. Zero. surface preparation and bonding technique signal conditioning and bridge circuits. 3. comparators . effective diameter. force and liquid level. end and wavelength standards. dead time and dead zone. 4. review of electro-mechanical sensors and transducers . hysteresis and dead zone. calibration. Metrology Line. rejection of test data.specifications and measurement.sine bar. transmitting and recording devices. 7. calibration standards. ultra-sonic flow meters and hot wire anemometer: flow visualisation techniques. Khanna Publishers 5. Torque and Shaft Power Measurement Mechanical tachometers. hydraulic and pneumatic load cells. proving ring.bimetallic thermometers. vibration reed tachometer and stroboscope. special materials and configurations. Force. J. torque on rotating shafts. reference junction considerations. Automatic Control systems.O Doebelin. Experimental Methods for Engineers.C Kuo.Mcleod guage. 8. Speed. Books 1.common thermo couples. Mechanical Measurement and Control. metal resistance thermometers and thermistors. Metropolitan Book Co. Dead weight guage tester. D.P Holman. thermo-electric sensors . liquid-in-glass thermeter and filled-insystem thermometers.K Jain. Absorption. R. Temperature Measurement Thermal expansion methods . McGraw Hill 3. optical and total radiation pyrometers. Engineering Metrology. Prentice Hall . vacuum measurement .6. 4. B. Electromagnetic flux meters. thermal conductivity guage and ionisation guage. transmission and driving dynamo meters. diaphragm and bellows. Pressure and Flow Measurement Bourdon tube. Measurement System: Application and Design. McGraw Hill 2.S Kumar. E. Transfer Devices and feeders: Classification. Fluidics: Boolean algebra Truth Tables Logic Gates Coanda effect 5.BTME 504 INDUSTRIAL AUTOMATION AND ROBOTICS Internal Marks: 40 External Marks: 60 Total Marks: 100 Detailed Contents 1. Low Cost Automation 2. Constructional details and Applications of Transfer devices Vibratory bowl feeders Reciprocating tube Centrifugal hopper feeders 7. Hydraulic & Pneumatic Circuits using Time Delay Valve & Quick Exhaust Valve Memory Circuit & Speed Control of a Cylinder Troubleshooting and “Causes & Effects of Malfunctions” Basics of Control Chain Circuit Layouts Designation of specific Elements in a Circuit 4. Basic hydraulic and pneumatic circuits: Direct and Indirect Control of Single/Double Acting Cylinders Designing of logic circuits for a given time displacement diagram & sequence of operations. Introduction: Concept and scope of automation: Socio economic impacts of automation Types of Automation.construction. Robotics Introduction. Electrical and Electronic Controls Basics of Programmable logic controllers (PLC) Architecture & Components of PLC Ladder Logic Diagrams 6. Hydraulic and pneumatic Valves for pressure. . design and mounting. flow and direction control: 3. Fluid Power: Fluid power control elements Standard graphical symbols Fluid power generators Hydraulic and pneumatic Cylinders . Wiley India 5.Classification based on geometry. Robotic Technology and Flexible Automation. Anthony Esposito. McGraw Hill 3. Ashitava Ghosal. Pneumatic Control. Fluid Power with applications. Pearson 2. S. Saeed B. control and path movement. Robot Performance Parameters Robot Programming Machine Vision. Robot Specifications. Niku Introduction to Robotics. R Deb. Oxford . Robotics. Teach pendants Industrial Applications of Robots Books 1. R Majumdar. Tata Mc Hill 4. S. Wishbone). Chassis and Suspension Loads on the frame. position of power unit. Power Unit Power requirements . independent suspension systems (Mac Pherson. constructional features of automobile clutch. Transmission system Basic requirements and standard transmission systems. principle of automatic transmission . gear box. propeller shaft. MPFi (Petrol). overdrives. crank case ventilation and dilution.motion resistance and power loss. Lubrication and Cooling Systems Necessity of lubrication. tyre wear types. Purpose of cooling. silencers. tractive effort and vehicle performance curves. Rear wheel vs front wheel drive. pollution due to vehicle emission and exhaust emission control system. radiator. injection pump. universal joint and torque tube drive. Air fuel requirements and carburation.cleaning. Introduction Basic structure. oil pumps and oil pressure indicator. 2. shock absorbers and stabilizers. engine mounting. types of pistons and rings 3. Frameless and unitary construction. Trailing Links. pump and fan.oil filters. injector and nozzles. front and rear axles. constructional details of plies 6. different systems of lubrication . thermostat. air and water cooling systems. Fuel Supply System Air cleaner and fuel pumps.BTME 505 AUTOMOBILE ENGINEERING Internal Marks: 40 External Marks: 60 Total Marks: 100 1. selection of power unit and engine performance characteristics. Common Rail fuel supply system 4. wheels and tyres. various types of lubricants and oil additives. Desirable properties of lubricants. 5. constructional details of Carter carburetors and fuel injection systems. differential. considerations of strength and stiffness. Diesel fuel system . general layout and type of automotive vehicles. Kirpal Singh. Webster. P. hydraulic. major tools used for maintenance of automobiles Books 1. I and II. power steering. Heitner.S Gill. toe-in of front wheels. 5. capacity ratings and battery testing. Auto Mechanics. W. Charging. Steering System Requirement and steering geometry. steering linkages and steering gears. S. Automobile Engineering. Maintenance Preventive maintenance. engine tuning and servicing. Automotive Mechanics. Ball re-circulating mechanism 8. Glencoe Publishing Co.H Crouse. Standard Publishers 4. Introduction to Conventional and transistorized ignition systems. vacuum power and servo brakes. J. Weight transfer during braking and stopping distances 9. camber and king pin angle.K Kataria . McGraw Hill 2. castor action. wheel alignment. Automotive mechanics. Mechanical. Electric System Classification. East West Press 3. Braking System General braking requirements.7. Automobile Engineering Vol. trouble shooting and rectification in different systems. starter motor and drive arrangements: voltage and current regulation 10. J. Assembling and drafting (any 2 above mentioned assemblies) with proper mating conditions and interference checking. Measurement of thread element by Tool makers microscope 6. Calibration of a pressure guage with the help of a dead weight guage tester 7. 4 Hrs 4. Measurement of gear elements using profile projector 4. Manual part programming on CNC Lathe and CNC Milling – (4 programs. Plastic bottles with spraying Nozzle) 2. Use of pitot tube to plot velocity profile of a fluid through a circular duct 9. 4Hrs BTME 507 MECHANICAL MEASUREMENTS AND METROLOGY LAB Internal Marks: 30 External Marks: 20 Total Marks: 50 4 Hrs 1. Computer Aided Part programming for CNC Lathe and CNC Milling to generate tool path. Rod and Pipe 3. Introduction to modeling (using any CAD software): 1. NC code. 2 for each) 4 hrs 2. 2D drawing using sketcher – 2 Drawings 2 Hrs 2. Surface modeling – (Computer mouse. Screw Jack components) 4 Hrs 3. Preparation of a thermocouple. Measurement of effective diameter of external threads using Three wire method 5. Computer Aided Manufacturing: 1.BTME506 COMPUTER AIDED DESIGN AND MANUFACTURING LAB Internal Marks: 30 External Marks: 20 Total Marks: 50 1. Bench Vice. 3D modeling using 3D features (Modeling of Crane Hook. Measurement of an angle with the help of sine bar 2. Use of stroboscope for measurement of speed of shaft 8. and Optimization of tool path (to reduce machining time) using any CAM software. Measurement of surface roughness of a machined Plate. its calibration and application for temperature measurement . overhauling of system and the adjusting of the system and its testing. Use of direction control valve and pressure control valves clamping devices for jig and fixture 5. Study the robotic end effectors 7. Trouble shooting in cooling system of an automotive vehicle 3. setting of contact breaker points and spark plug gap 4. Trouble shooting in the ignition system. Design and assembly of hydraulic / pneumatic circuit. 6. Demonstration of steering system and measurement of steering geometry angles and their impact on vehicle performance. Trouble shooting in braking system with specific reference to master cylinder. Study of different types of hydraulic and pneumatic valves BTME 509 AUTOMOBILE ENGINEERING LAB Internal Marks: 15 External Marks: 10 Total Marks: 25 1. brake shoes. Valve refacing and valve seat grinding and checking for leakage of valves 2.BTME 508 INDUSTRIAL AUTOMATION AND ROBOTICS LAB Internal Marks: 15 External Marks: 10 Total Marks: 25 1. Study of robotic arm and its configuration 6. gear box assembly and differential. Fault diagnosis in transmission system including clutches. Demonstration and working of power steering mechanism 3. 5. Replacing of ring and studying the method of replacing piston after . Study of reciprocating movement of double acting cylinder using pneumatic direction control valves 4. 2. 7. Brakes Design of band. cone and centrifugal clutches. McGraw-Hill . selection of chain Gear drives: Standard system of gear tooth and gear module. Design of Flywheel Introduction. polygonal effect. Roller chains. Characteristics of belt drives. load life relationship. Transmission Drives Belt and rope drives: Basics. Stribeck’s equation. Springs Types. Books a. Shigley. Richard Gordon Budynas. Energy stored in a flywheel. stress and deflection equation. disc. helical. block with shoe and internal expanding brakes. Clutches Design of contact clutches i.e. 6. Design of Flat belt. gear tooth failure. static and dynamic load carrying capacity. power rating. strength of gear tooth. bearing performance parameters. worm and worm wheel 2. Joseph E. V-belt and rope (steel wire). terminology of spur. slider bearing design Roller: Types. Design of the pulley for the same Chain Drives: Basics. comparison of roller and slider bearing 3. equivalent bearing load. bevel. worm and worm wheel. nipping of leaf spring. Charles Russell Mischke. plate. Mechanical Engineering Design.6th Semester BTME 601 DESIGN OF MACHINE ELEMENTS -II Internal Marks: 40 External Marks: 60 Total Marks: 100 1. multi-disc. selection of flat belt. Reynolds equation. straight bevel gears. selection guidelines. surge in spring. Design of spur. stresses in a rim. helical. modes of lubrication. end styles of helical compression spring. Design of close-coil helical spring and multi leaf spring 5. design considerations 4. selection of bearing. Bearings Slider: Principle of hydrodynamic lubrication. b. Robert C. Juvinall Fundamentals of machine component design, JohnWiley Eastern c. V.K Jadon, Analysis and design of machine elements, I.K. International d. V.B Bhandari, Design of Machine elements, Tata Mc-Graw. Hill e. S.S Jolly, Design of machine elements-II, Dhanpat Rai and Co. Following is the list of sample tutorial problems for design practice to be given to the students: 1. Find an assembly containing the belt and pulley mechanism and do the complete design calculations and then justify the existing design. 2. Design a transmission system involving the chain drives / gear drives by specifying inputs, and then justify design. 3. Design completely a hydrodynamic journal bearing and specify its suitability by using heat balance equation. 4. Select a suitable roller bearing for a particular application. 5. Design flywheel for industrial application and suggest its suitability. 6. Design springs for automobile application by specifying conditions and constraints. 7. Design a clutch and brakes of an automobile and justify its suitability. Note:1 Design data book compiled by PSG college of Engg. & Tech., Coimbatore is allowed in examination. Note: 2 Guide lines regarding paper setting: Part A- 10 questions of 2 marks each. All compulsory. Part B- There will be 6 questions of 10 marks each. Candidate will be required to attempt any four questions. BTME-602 HEAT TRANSFER Internal Marks: 40 1. Introduction: Concept of heat transfer, Difference between the subject of "Heat Transfer" and its parent subject "Thermodynamics". Different modes of heat transfer - conditions, convection, and radiation. 2. Conduction: Fouier's law of heat conduction, coefficient of thermal conductivity, effect of temperature and pressure on thermal conductivity of solids, liquids and gases and its measurement. Threedimensional general conduction equation in rectangular, cylindrical and spherical coordinates involving internal heat generation and unsteady state conditions. Derivation of equations for simple one dimensional steady state heat conduction from three dimensional equations for heat conduction though walls, cylinders and spherical shells (simple and composite), electrical analogy of the heat transfer phenomenon in the cases discussed above. Influence of variable thermal conductivity on conduction through simple cases of walls / cylinders and spheres. Equivalent areas, shape factor, conduction through edges and corners of walls and critical thickness of insulation layers on electric wires and pipes carrying hot fluids. Internal generation cases along with some practical cases of heat conduction like heat transfer through piston crown, through under-ground electrical cables/Hot fluid pipes etc and case of nuclear fuel rod with and without cladding. Introduction to unsteady heat transfer, Newtonian heating and cooling of solids; definition and explanation of the term thermal diffusivity. Numerical. 3. Theory of Fins: Concept of fin, classification of fins and their applications. Straight fins of uniform cross-section; e.g. of circular, rectangular or any other cross-section). Straight fins with varying cross-sectional area and having triangular or trapezoidal profile area. Circumferential fins of rectangular crosssection provided on the circumference of a cylinder. Fin performance: fin effectiveness and fin efficiency, total fin effectiveness, total fin efficiency. Optimum design of straight fin of rectangular and triangular profile area. Application of fins in temperature measurement of flow through pipes and determination of error in its measurement. Numerical. 4. Convection: Free and forced convection. Derivation of three-dimensional mass, momentum and energy conservation equations (with introduction to Tensor notations). Boundary layer formation, laminar and turbulent boundary layers (simple explanation only and no derivation). Theory of dimensional analysis and its application to free and forced convective External Marks: 60 Total Marks: 100 heat transfer. Analytical formulae for heat transfer in laminar and turbulent flow over vertical and horizontal tubes and plates. Numerical. Newton's law of cooling. Overall coefficient of heat transfer. Different design criterion for heat exchangers. Log mean temperature difference for evaporator and condenser tubes, and parallel and counter flow heat exchangers, Calculation of number and length of tubes in a heat exchanger effectiveness and number of transfer units(NTU); Numerical. 5. Convection with Phase Change (Boiling and Condensation): Pool boiling, forced convection boiling, heat transfer during pool boiling of a liquid. Nucleation and different theories of nucleation, different theories accounting for the increased values of h.t.c. during nucleate phase of boiling of liquids; different phases of flow boiling (theory only), Condensation, types of condensation, film wise condensation on a vertical and inclined surface, Numerical. 6. Radiation: Process of heat flow due to radiation, definition of emissivity, absorptivity, reflectivity and transmissivity. Concept of black and grey bodies, Plank's law of nonchromatic radiation. Kirchoff's law and Stefan Boltzman's law. Interchange factor. Lambert's Cosine law and the geometric factor. Intensity of Radiation (Definition only), radiation density, irradiation, radiosity and radiation shields. Derivation formula for radiation exchange between two bodies using the definition of radiosity and irradiation and its application to cases of radiation exchange between three or four bodies (e.g. boiler or other furnaces), simplification of the formula for its application to simple bodies like two parallel surfaces, concentric cylinders and a body enveloped by another body etc. Error in Temperature measurement by a thermocouple probe due to radiation losses. Books: 1. Frank P. Incropera and David P. De Witt, Fundamentals of Heat and Mass transfer, John Wiley 2. P.S. Ghoshdastidar, Heat Transfer, Oxford Press 3. D.S. Kumar, Fundamentals of Heat and Mass Transfer, SK Kataria & Sons (6th/7th Edition) 4. A.J. Chapman, Heat Transfer, McGraw Hill Book Company, New York. 5. J.P. Holman, Heat Transfer, Tata McGraw-Hill Publishing Company Ltd.(Special Indian Edition). 6. Yunus A.Cengel, Heat and Mass Transfer, Tata McGraw Hills Education Private Ltd (Special Indian Edition). 7. Eckert & Drake, Heat and Mass Transfer, McGraw Hill Book Company, New York. Pelton Turbine: Component parts and operation. Air vessels . cavitation and Thoma's cavitation number. 5. Francis and Kaplan Turbines: Component parts and operation velocity triangles and work output. Function and brief description of commonly used surge tanks.Mechanical governing of turbines 4. number of buckets with working proportions 3. Departure from Euler's theory and losses. Draft tubes . number of jets. vane shape and its effect on head-capacity relationships. Effective head.series and parallel arrangement. Main elements and their functions. work output. Centrifugal Pumps: Layout and installation. Concept of Net Positive Suction Head (NPSH) and its application in determining turbine / pump setting 6.BTME 603 FLUID MACHINERY Internal Marks: 40 1. path followed by the fluid and the type of fluid etc. specific speed and model relationships. Electro. Construction and operation. available power and efficiency. Similarity Relations and Performance Characteristics: Unit quantities. General Concepts: External Marks: 60 Total Marks: 100 Impulse momentum principle.suction.its function and types. 2. Reciprocating Pumps: Components parts and working. Multistage pumps . jet ratio. Pressure changes in a pump . calculations for force exerted. jet impingement on stationary and moving flat plates. Various types and classification. pressure variations due to piston acceleration. scale effect. operating principle. fluid dynamic action. causes and remedies. Priming and priming devices. acceleration effects in suction and delivery pipes. pump output and efficiency. and on stationary or moving vanes with jet striking at the centre and tangentially at one end of the vane. Degree of reaction. work done and efficiency of jet. Euler's equation for energy transfer in a turbo machine and specifying the energy transfer in terms of fluid and rotor kinetic energy changes. velocity triangles for different runners. design aspects such as mean diameter of wheel. delivery and manometric heads. Axial and mixed flow pumps. Trouble shooting . work done against friction. submersible pumps. Basic components of a turbo machine and its classification on the basis of purpose. maximum permissible vacuum during suction stroke.field problems. working proportions and design parameters for the runner. Minimum starting speed and impeller diameters at the inner and outer periphery. geometrical features. R. Tata Mc Graw Hill 5. Fluid Mechanics and Fluid Power Engineering. Hydraulic Rams Books: 1. K.. intensifier.L. gear.K.S. 4.. Hydraulic Devices and Systems: Const. R. McGraw Hill 2. fluid coupling and torque converter. SK Kataria and Sons. Hydraulic Turbines. vane and piston pumps. Hydraulic Machines. D. Kumar. Jagdish Lal. Hydraulic Machines. operation and utility of simple and differential accumulator. Hydraulic Machines by Metropolitan Book Co 3. Scientific Publishers . Subramaniam. Daughaty. Purohit.7. Air lift and jet pumps. Mean. Newton’s formulae for interpolation. 2. maximum and minimum values of a tabulated function.BTME-604 STATISTICAL AND NUMERICAL METHODS Internal Marks: 40 External Marks: 60 Total Marks: 100 1. its Arrangements and Measures: Introduction: Data. central difference interpolation formulae. Numerical solution of ordinary and partial differential equations: . general error formula. Errors in Numerical Calculations: Errors and their analysis. 9. t-Distribution. Chi-square Distribution. 4. Newton -Raphson method. Normal and Binomial distributions. Data. Gauss Jordon method. solution of systems of non linear equations. forward. Numerical Differentiation and Integration: Numerical differentiation. mode and standard deviation. Large samples. Poisson. Numerical Integrationtrapezoidal rule. interpolation by iteration. errors in a series approximation 5. Euler-Meclaurin formula. Method of false position. Newton-cots integration formulae. Difference of polynomial. Solution of Algebraic and Transcendental Equations: Bisection method. Conditional probability. Gaussian integration(One dimensional only) 8. Newton's general interpolation formula. 7. F-Distribution.. iteration method. backward and central difference. Normal sampling distributions. 6. Random variables. Data Array. Simpsons 3/8 rule. Sampling distribution of the means. small samples. Solution of Linear Systems of Equations: Gauss Elimination method (fall and banded symmetric and unsymmetric systems). Interpolation Method: Finite difference. Sampling and Sampling Distributions: Introduction: Fundamentals of Sampling. Probability and Probability Distributions: Introduction: Definition probability and Probability Distribution. median. Interpolation with unevenly spaced points. Eigen value problems (Power method only). Simpson1/3 rule. Frequency Distribution Construction and Graphic representation. 3. Elementary Numerical Analysis. Runge-Kutta method. Richard I. V. Books: 1. Pearson. . S. Boundary value problems. Note: The students are required to develop computer programs (using any high level language) for different Numerical Methods as part of assignment work.Solution by Taylor's series. B.. Solution to Laplaces equation. RajaRaman. Introductory methods of numerical analysis by: Prentice Hall of India 2. 4.Jacobi's method. Applied Numerical Methods. Prediction corrector method. Mc Graw Hill. Levin. finite difference methods. Cari De Boor. John Wiley. Computer Oriented Numerical Methods3. Rubin Statistics for Management. Conte. David. Prediction -correction method. Sastry. Finite difference approximation to derivatives.D. Cornahn. S. S. 5. Gauss -Siedel method. Euler's and modified Euler's method. S. Determination heat transfer coefficient by radiation and hence find the Stefan Boltzman's constant using two plates/two cylinders of same size by making one of the plates/cylinders as a black body.powder materials by concentric spheres method / or by some transient heat transfer technique . To plot the pool boiling curves for water and to determine its critical point 4. Determination of shape factor of a complex body by an analog technique.Liquids by employing thin layer 2. Internal Marks: 30 External Marks: 20 Total Marks: 50 A. Determination of heat transfer coefficient for i) film condensation ii) drop-wise condensation 5. The complete theoretical and experimental analysis of the concerned topic is required to be performed (including design and fabrication of new experimental set up. .BTME 605 HEAT TRANSFER LAB. Project in the topic/s related to the subject matter and in consultation with teacher.a solid insulating material by slab method . Two to three students in a group are required to do one or two practicals in the form of Lab. or modifications/retrofitting in the existing experimental set ups). The following topics can be taken as reference:1.a metal by comparison with another metal by employing two bars when kept in series and / or in parallel under different boundary conditions . Determination of thermal conductivity of: . if required. Determination of coefficient of heat transfer for free/forced convection from the surface of a cylinder / plate when kept: a) along the direction of flow b) perpendicular to the direction of flow c) inclined at an angle to the direction of flow 3. 6. 7. To plot the temperature profile and to determine fin effectiveness and fin efficiency for i) A rod fin when its tip surface is superimposed by different boundary condition like. To draw the characteristics of Pelton Turbine 5. To draw characteristics of Francis turbine/Kaplan Turbine 3. Each student is required to use Finite Difference Method for analysis of steady state one dimensional and two dimensional conduction problems (Minimum two problems one may be from the Lab. To draw the various characteristics of Centrifugal pump 6. Determine the effect of vane shape and vane angle on the performance of centrifugal fan/Blower 7. A visit to any Hydroelectric Power Station . Project) such as conduction through plane/cylindrical/spherical wall with or without internal heat generation. bodies with irregular boundaries subjected to different boundary conditions. heat transfer through fins. BTME 606 FLUID MACHINERY LAB Internal Marks: 30 External Marks: 20 Total Marks: 50 1. To study the constructional features of reciprocating pump and to perform test on it for determination of pump performance 4. Determination of various efficiencies of Hydraulic Ram 2.a) Insulated tip b) Cooled tip c) Temperature controlled tip ii) Straight triangular fins of various sizes and optimization of fin proportions iii) Circumferential fins of rectangular/triangular section B. Evolution of Management Thought : Taylor’s Scientific Management. control parameters. Mayo’s Hawthorne Experiments. Span of control. Productivity: Definition. . Maslow’s Hierarchy of Human Needs – Systems Approach to Management. Douglas Mc-Gregor’s Theory X and Theory Y. comparison of rural and urban sites-methods for selection. Development and installation of new method.7th /8th semester BTME 801 INDUSTRIAL ENGINEERING & MANAGEMENT 1. 3. Different types viz. Work Analysis: Definition. Decision support systems. Decision Making and Control: Steps. Fayol’s Principles of Management. Introduction to layouts based on the GT. Standard data techniques. objectives. Management Planning. relation between work-study and productivity. 4. 2. Principles of motion economy. Job selection. methods of rating. Delegation of authority. Equipment and Forms used for work measurement. matrix and informal organization. Plant Location & Layout: Plant location: definition. Introduction: Definition and scope of industrial engineering. charts and diagrams for recording data. Concepts of Management: Functions of Management. need for rating operator. Designing Organizational Structures: Concept. Importance and characteristics of organization. Development of plant layout. methods to improve productivity. Work–measurement: Definition. 5. stopwatch time study & its procedure. factors affecting the plant location. principles of control. Plant layout: Needs for a good layout. standard time. various techniques of work-measurement such as work-sampling. 7. reasons for low productivity. need and scope of Work Analysis. Approaches to decision making. Method-study: Definition. Product. concept of production and productivity.Project. Types of organization . step-by-step procedure. Hertzberg’s Two Factor Theory of Motivation. hierarchy. 6. JIT and cellular manufacturing systems. principles and dimensions of planning function. questioning techniques. Qualities of an industrial engineer. process and combination layouts. Basic control process. Functions of industrial engineering department and its organization. allowances and their types. 8. Buffa. Shan.N. R. Rajnish Parkash. Management of Systems. Wheeler Publishers S. 3. 4. concept. Philip E Hick. . Tata McGraw Hill 2. Books: 1. Modern Production Management. Wiley Eastern H. 5. Dhanpat Rai and Co. Nauhria. McGraw Hill. (P) Ltd. Lawrence D. Industrial Engineering & Management. Miles. Techniques of Value Analysis and Engineering. phases and application of value engineering. Value Engineering: Definition. Work Study and Ergonomics.S. Types of values. Natural and Mechanical Refrigeration. Boot Strap aircraft refrigeration and air conditioning system (with and without evaporative cooler). Regenerative aircraft refrigeration and air conditioning system. pressure drop in suction (wire drawing) and discharge valves. cooling/ Refrigeration effect. flash intercooler. super heating of suction vapours. Effect on performance and cooling capacity due to heat exchange of vapours with compressor cylinder walls. Basic Concepts: Definition of Refrigeration and Air conditioning. Reduced Ambient aircraft refrigeration and air conditioning system. Numerical. Dry Air Rated Temperature (DART). Definitions of refrigerant. Analysis of Simple/Theoretical vapour compression refrigeration cycle. Necessity of aircraft refrigeration and air conditioning. Brief introduction (no mathematical analysis) to compound (multistage) compression. Introduction of P-h diagram/chart and Refrigeration Tables. 3. Actual vapour compression refrigeration cycle on T-s and P-h diagrams (No mathematical analysis). water intercooler. condenser pressure. 2. Need of evaporator cooler. and its removal: flash chamber. Units of refrigeration. Brief introduction (no mathematical analysis) to multiple evaporator systems. Numerical. schematic representation of these systems with use of . schematic representation of these systems with use of flash chamber. use of liquid . Methods of Refrigeration. Applications of Refrigeration and Air conditioning. Comparison of different aircraft refrigeration and air conditioning systems. Compressor work and volumetric efficiency.BTME 802 REFRIGERATION AND AIRCONDITIONING Internal Marks: 40 External Marks: 60 Total Marks: 100 1. Dry versus wet compression. Flash gas. Classification of aircraft refrigeration and air conditioning systems. Simple/basic aircraft refrigeration and air conditioning system (with and without evaporative cooler). cooling capacity. Difference between Refrigeration and Air conditioning. Two Phase Reversed Carnot cycle and its limitations. its advantages. liquid sub-cooler (independent and combination of these). its advantages and disadvantages. Numerical. Applications of Gas Cycle Refrigeration. Determination of properties of sub cooled. optimum COP and pressure ratio (No mathematical Analysis). Brief history of Refrigeration and Air conditioning. Gas Cycle Refrigeration and Aircraft Refrigeration & Air conditioning: Bell Coleman/Reversed Brayton/ Reversed Joule Cycle and its analysis. Single Phase Reversed Carnot cycle and its limitations. Vapour Compression Refrigeration Cycle: Vapour compression refrigeration system and its basic components. and COP/EPR of a heat pump. Difference between Refrigeration and cooling. COP of a refrigerator. Representation of Simple/ TheoreticaL vapour compression refrigeration cycle on P-v. heating capacity. Numericals. sub cooling of liquid refrigerant. expansion versus throttling of liquid refrigerant. T-s and P-h diagrams. liquid sub-cooler. Coefficient of performance and Energy Efficient Ratio. heating effect. pressure drop in evaporator and condenser.vapour regenerative heat exchanger. Effect on performance and cooling capacity due to change in evaporator pressure. saturated and superheated refrigerant by using saturated properties & specific heat tables/saturated & superheated properties tables and P-h diagram. Total heat process. 9. Psychrometric processes in air conditioning equipment: Cooling coils. chemical and physical properties of refrigerants. enthalpy of air and water vapours. Rate and state of supply air for air conditioning of different types of premises. Desirable properties of absorption system refrigerant and absorbent.Electrolux refrigeration system. Psychrometric properties of air: Dry bulb. Psychometric Processes: Basic psychrometric processes.individual and multiple expansion valves arrangements. Steam injection. Moist Air. Industrial and comfort air conditioning. degree of saturation adiabatic saturation temperature. 7. 4. Numerical. comparative study of commonly used refrigerants and their fields of application. Psychrometric chart and its use. Refrigerants: Classification and nomenclature of refrigerants. Latent heat process. Numerical . environmental aspects of conventional refrigerants. comparison between vapour absorption and compression systems. Cascade Refrigeration System. Lithium Bromide . Sensible heat process. Linde and Claude cycles. Adiabatic dehumidifiers. cooling with dehumidification. sensible and latent heat load. 8. Cooling and heating load estimation. Numerical. Aqua ammonia vapour absorption refrigeration system. 5. Heating with dehumidification. By-pass factor. cooling and dehumidification coils. Heating coils. Evaporative coolers. cryogenics and its engineering applications. Ecofriendly refrigerants and action plan to reduce ecological hazards. Evaporative cooling. Calculations for Air conditioning Load and for Rate and state of Supply Air: Sources of heat load. 6. Alternative Refrigeration Systems and Low Temperature Refrigeration: (No Mathematical Analysis) Steam Jet Refrigeration. Basic laws obeyed by Dry Air and Moist Air. basic components of the vapour absorption refrigeration system. Contact factor. Transcritical Carbon Dioxide Compression Refrigeration. chemical dehumidification. Apparatus dew point temperature. leak detection and charging of refrigerants. Refrigerants dying agents and antifreeze solution. wet bulb and dew point temperatures. Azeotropes. Human requirement of comforts. Dry Air. Mixed Refrigeration Systems. Desirable thermodynamic. with single and multiple (individual and compound) compressor. effective temperature and comfort charts. Thermoelectric cooling. Effect of moisture and oil miscibility. Sensible heat factor. Air washer. Vortex Tube Refrigeration.water absorption system (Single and double effect). Air Conditioning Concepts and Applications: Psychrometry. Relative and specific humidity. Zeotropes. Vapour Absorption Refrigeration Cycle (No Mathematical Analysis): Principle of vapour absorption refrigeration. Adiabatic mixing of moist air streams without condensation and with condensation. room air conditioners.10. McGraw Hill . Refrigeration and Conditioning.P. split units. Manohar Prasad. Ducts. Tata McGraw Hill 2. Arora. Refrigeration and Conditioning. W. air filters. fans. Refrigeration and Conditioning. Package and central air conditioning plants. Refrigeration and Air Conditioning Equipment: Brief description of compressors. Cooling towers. condensers. Prentice Hall of India 4. grills. C. Refrigeration and Conditioning. Stoecker. Books: 1. Wiley Eastern Limited 3. Jordan and Priester. evaporators and expansion devices.F. dampers. Eigen values and eigen vectors 5. vibration measuring instruments. natural frequencies for various end conditions. matrix iteration method. Vibration of Single Degree of Freedom System: Undamped free vibrations. vibration isolation transmissibility. semi-definite systems. Grover. Methods of vibration analysis 2. Dhanpat Rai and Sons. undamped free. estimation of damping by decay plots. 3. influence coefficients.K. Continuous systems: Lateral vibrations of a string. transverse vibrations of beams. torsional vibration damper. b) Application to un-damped and damped absorbers: Vibration absorber – principle. forced harmonic vibration. torsional vibration of circular shafts Books: 1. Types of vibration. longitudinal vibrations of bars. Delhi . Generalised coordinates. G. orthogonality principal. Periodic & Harmonic vibrations. Modelling of stiffness and damping (both viscous and coulomb). damped free. Holzer's . torsional vibration abosrber. Stodola method. damped free vibrations and damped force vibration system. Lagrange’s equation. amplitude ratio. 4 Multi-degree of freedom systems: Undamped free vibrations. natural frequencies. untuned dry friction and viscous vibration damper. Mechanical Vibrations.K. centrifugal pendulum vibration absorber. K. Two degrees of Freedom systems: a) Principal modes of vibrations. combined rectilinear & angular modes. Purjara. Euler's equation of motion for beam vibration. Mechanical Vibrations Hem Chand and Bros 2. Introduction: External Marks: 60 Total Marks: 100 Basic concepts. Rayleigh and Dunkerley.BTME 803 MECHANICAL VIBRATIONS Internal Marks: 40 Detailed contents 1. . Visit to a cold storage for study of its working. 5. 3. Study the performance testing of Electrolux refrigerator. John Wiley India 5. Thomson. 2.3. 9. Visit to a central Air conditioning plant for study of processes for winter and summer air conditioning 7.Singh. Study of various elements of a vapour compression refrigeration system through cut sections models / actual apparatus. 4. Study and performance testing of an Ice plant. V. Study and performance testing of window type room air conditioner. 6.P. Study and performance testing of water cooler. Mechanical Vibration. Delhi 4. Study and performance testing of domestic refrigerator. Debabrata Nag. Calculation/ Estimation of cooling load for a large building. Mechanical Vibration. Mechanical Vibrations Dhanpat Rai and Sons. 8. Prentice Hall BTME 804 REFRIGERATION AND AIRCONDITIONING LAB Internal Marks: 30 External Marks: 20 Total Marks: 50 1. Sterling Cycle. effect of no. Historical Development of IC Engines. chemical structure of petroleum. types of fuels. Actual and Fuel-Air Cycles for S. Calorific valves of fuels. Diesel cycle. of moles. Fuel Supply System: External Marks: 60 Total Marks: 100 . Determination of air supplied from volumetric analysis of Dry flue gases. Air Standard Cycle. 2. Actual Working of I. & C. liquid and gaseous fuels. Determination of minimum quantity of air supplied to gaseous 5. effect of operating variable like compression ratio. variable specific heats.I.I. and C. Determination of excess air supplied . comparison of air standards & fuel air cycles. Dissociation. actual cycles and their analysis.I. Actual working of 2 & 4 stroke gas engine and their valve diagram. comparison of two stroke & four stroke engines. Determination of % of carbon in fuel burning to CO & CO2 . fuel air ratio. determination of minimum air required for combustion. Fuel Air Cycles and their analysis: Introduction to fuel air cycles and their significance. Thermodynamics Analysis of these cycles. C. petroleum refining process. Dual Cycle.C. Engines Internal Marks: 40 1. Introduction to IC Engines: Definition of engine.I. combustion equation for hydrocarbon fuels. Application of IC Engines. theoretical determination of CV of fuel.Subjects for Departmental Electives Group-I DE/ME-1. 3. Otto Cycle. Heat Engine. Engine: Working of 4 stroke petrol & diesel engines and their valve timing diagram. solid. Carnot Cycle. conversions of volumetric analysis of mass analysis. Difference between Actual and Fuel-Air Cycle. important qualities of S. Classification & Nomenclature. 4. Engine fuels and their rating. working of 2-stroke petrol & diesel engines & their valve timing diagrams. Engines. Combustion of fuels. Ericson Cycle. IC Engine Fuels: Introduction.1 I. composition of cylinder gases. Introduction to Internal Combustion Engines Society of Automotive Engineers. Engines: classification of injection systems. John B.I. M. supercharging of S. Kirkpatrick Internal combustion engines: applied thermo sciences. Abnormal combustion and knocking. Richard Stone. Turbo charged engines. 9. heat carried by the exhaust gases. . Measurement and Testing: Measurement of friction horse power. Prentice Hall. purpose of supercharging. performance of S. indicated horse power. performance of C. 6. Allan Thomson. performance characteristics of I.I.I.I. Engines. Colin R. Fuel Filters. Internal Combustion Engines. injection pump governor.C. ideal requirements from a carburetor. A Course in Internal Combustion Engines. ignition lag and factors affecting the lag. type of superchargers.Fuel Supply System and fuel pumps. Engine. Different modern carburetors. factor influencing the flame speed.I. Limitations of supercharging. V. Actual air fuel ratio of single jet carburetor. Fuel Injector. Ganesan. Engines. injection pump Governor. Mechanical Governor.C. V. Stages of Combination in S. Combustion in S.I. fuel injection systems for C. fuel consumption. Ferguson. control and measurement of knock. Exact analysis of single jet carburetor. 2. Damundwar. brake horse power.I. John Wiley & Sons 5. measurement of speed. injection pump. governing of I. combustion chambers of S. rating of S. performance of superchargers. 3. 4. limitations of single jet carburetor. Engines. approximate analysis of simple carburetor.I. Internal combustion engine fundamentals McGraw-Hill. Supercharging: Introduction. Arrangement of Supercharger and its installation. Engine performance maps Books: 1.I. Injection of S. different devices used to meet the requirements of an ideal carburetor. properties of air fuel mixture. Engines. 7. Engines: Performance parameters. Flame font propagation.I. air consumption. fuel injection systems. analysis of superchargers. & C. Dhanpat Rai. Engine fuels and anti knock agents. introduction to petrol injection. a sample carburetor an its working. Nozzle. Engine. Heywood. heat carried by cooling water. Engines 8. mechanical governor. heat balance sheet. Engines: Introduction. Liquification of hydrogen and helium PART-III Heat exchangers and definition of effectiveness 1 Coiled tube (hampson type) and brazed Aluminum heat exchangers 2 Cryogenic expansion engines and turbines PART -IV 1. fibre. exercises 5. History of cryogenic engineering. and kapitza cycles. Principal of binary Distillation 2.2 CRYOGENIC TECHNOLOGY Internal Marks: 40 PART . Properties of Oxygen. powder vacuum 1. Liquid cryogen storage vessels and cryogen transfer line. Heylandt. Nitrogen and Argon. PART -VI External Marks: 60 Total Marks: 100 . mechanical and electrical properties of engineering materials at low temperature: Introduction to the phenomenon of superconductivity and its applications PART . Thermal. and Hydrogen. Helium and rare gases 3. Joule-Thomson effect 3 Linde cycle. linde signal & double column system PART -V 3.DE/ME-1.I 1. exercise 4. prncooled linde cycle. Thermodynamics of ideal liquefaction cycles. Types of cryogenic insulation: foam. Claude.II 3. application of cryogenics 2. Cryogenic Systems. Safety in cryogenic systems fir. thermocouple. Van Norstad 3.2. PART -VII 3. Barron. McGraw-Hill. Measurement of temperature: gas and vapour pressure Thermometers. Marshall Sitting and Stephen Kidd D. Cryogenic Research amd Applications. Randall F. Russell Burton. Scott Cryogenic engineering. asphyxiation. Van Nostrand. RTD and semiconductor sensors. cold burns and pressure problems Books 1. . 2. beam and diffuse radiation. attenuation and measurement of solar radiation. Direct energy conversion systems: i) Magnetic Hydrodynamic (MHD) Generator: gas conductivity and MHD equations. Principles. earth sun angles. solar refrigeration and air conditioning. Wind Energy: Principle of wind energy conversion. working principle of thermionic convertors. Introduction: Renewable and non-renewable energy sources. thermo-electric devices and types of thermo-electric generators. Solar energy storage systems . 4.DE/ME-1. wind data and site selection considerations. Applications of solar energy in water. general description and design procedures of flat Platte and concentrating collectors. 3.their types. wind mill components. characteristics and capacity. solar ponds. thermo-electric refrigeration. design considerations of horizontal and vertical axis wind machines: analysis of accodynamic forces acting on wind mill blades and estimation of power output. various types and their constructional features. solar cells and batteries. their availability and growth in India.3 NON-CONVENTIONAL ENERGY RESOURCES Internal Marks: 40 1. Solar Energy: Solar radiation . energy consumption as a measure of Nation's development. Performance analysis of cylindrical and parabolic collectors. solar thermal power generation. strategy for meeting the future energy requirements. operating principle. iii) Thermionic generators: thermoionic emission and materials. Basic components of wind energy conversion systems. Optical properties of materials and selective surfaces. economic analysis of solar systems. ii) Thermo-electric generators: Thermo-electric effects and materials. MHD materials and production of magnetic fields. water desalination and water pumping. External Marks: 60 Total Marks: 100 . space and process heating. types and working of different MHD systems – their relative merits. 2. constructional features and associated prime movers. Solar Energy: Principles of Thermal Collection and Storage. H.their types constructional features and functioning.types. single basin and double basin tidal power plants. Bio gas generators and plants . Fuel Cells. Garg and Jai Prakash. Solar Energy : Fundamentals and Applications. Books 1. Fuel properties of bio gas and community bio gas plants ii) Geothermal: Sources of geothermal energy . Energy Conversion.P. A. conversion devices Advantages/disadvantages and applications of above mentioned energy systems. McGraw Hill. John A. Sukhatme. Duffic and W. 5. Sheldon. M. 2. Solar Engineering of Thermal Processes.P. Prentice Hall. John Wiley. v) Performance. components and working of fuel cells. digesters and their design. types. S. applications and economic aspects of above mentioned direct energy conversions systems. Tata McGraw Hill. Miscellaneous Non-Conventional energy Systems: i) Bio-mass: Concept of bio-mass conversion. . O. Srinivasan. 3. iii) Tidal and wave energy: Basic principles and components of tidal and wave energy plants. S. Bockris and S. Tata McGraw Hill. 4. Beckman. L. photo-synthesis and bio-gasification.iv) Fuel Cells: thermodynamic aspects. 5. Chang. Process Energy conservation (Chemical Engineering). Plant Good house keeping measures in air conditioning boilers. combustion system. recuperates economizers waste heat boilers. textile and oil refineries and their energy usage pattern. its potentials.DE/ME-1. Utility Publication Ltd. fiscal incentives. Alternative sources of energy. energy storage systems thermal storage. specialized processes such as Dielectric & micro wave heating.e. furnaces and general awareness. gas. Energy Conservation Handbook. iron and steel. Diwakar Rao. D. oil. Optimum use of prime movers for power generation such as steam turbines. refractory. McGraw-Hill. gas turbines. Reay. Industrial Energy Conservation Handbook. Books 1. boiler and burners Waste heat recovery systems i. Energy audit. electronic beam welding. 3.e. aluminum. steam. energy intensive industries i. heat pipe heat exchangers regenerators etc. Energy conservation case studies in air conditioning. Fluidized bed technology. insulation. diesel and gas engines. methodology and analysis. pulp and paper. L. 2. laser as a welding tool. nuclear fuel. . Oxford Press. Richard Greene. P.4 ENERGY CONSERVATION AND MANAGEMENT Internal Marks: 40 External Marks: 60 Total Marks: 100 Need for energy conservation.A. primary energy sources such as coal. and a cylinder with circulation : Kutta joukowski. 5. flow over a courved surface boundary layer separation and its control. intensity and scale of turbulence. Turbulence: Fluctuation velocity components. a cylinder. Vortex shedding from cylindrical bodies. Viscous Flow: Navier Stokes equation of motion. Downwash and induced drag. Plain Couette flow and its application to hydro-dynamic theory of lubrication. 4. Relationship between shear stress and pressure gradient. drag coefficient versus Reynolds number for flow past axisymmetric bodies (sphere) . Terminal velocity . Lift of an airfoil . wave and induced drag.5 FLUID MECHANICS-II Internal Marks: 40 1. Flow Around Immersed Bodies: Concept of friction.lift and drag coefficients. two dimensional laminar flow between two fixed parallel planes . 2. External Marks: 60 Total Marks: 100 . effect of streamlining .DE/ME-1. local skin friction coefficient and drag coefficient in laminar. a Rankine oval body. circular cylinder) . Von-Karman momentum integral equation. variation of drag coefficient with Reynolds number for two dimensional bodies (flat plate. Boundary Layer: Salient features of flow pattern in a boundary layer. turbulent and laminar turbulent combined boundary layer flows on a flat plate without pressure gradient. Theorem-lift on a cylinder. Airfoil of finite length-effect on drag and lift . doublet and free vortex . Potential Flow: Stream function and velocity potential functions for standard flow patterns uniforms flow. 3. Reynolds equations and turbulence modeling. combination of uniform flow with certain flows to obtain flow patterns of various shapes such as flow past a half body. source/sink. Velocity and shear stress distribution along the boundary. Quantitative correlation for boundary layer thickness. pressure. pressure field due to a moving source of disturbance.L. Fluid Mechanics and Fluid Power Engineering. Isentropic flow relations. and J. static and stagnation values. Basic equations for one-dimensional compressible flow. mass flow rate and choking in a converging passage.F.A. Normal shock and change in flow properties across a normal shock wave. John Wiley. ELBS and Van Nostrand. Fluid Mechanics.S. Isentropic flow through a duct of varying cross-section. . compressibility correction factor. Richard H. Books 1. Mach cone and Mach angle. Swaffield JP. Gasionckw. Reinhold Co. 5. 4. Wylie.6. Douglas. Pao. 2. SK Kataria. Mach number. Pitman. J.S. Mechanics of Fluids. Compressible Flow: Wave propagation and sonic velocity. 3. V. Kumar. Massey. Streeter and E.M.B. Limits of incompressibility and compressible flow regimes. D. B. J. Fluid Mechanics . Fluid Mechanics. McGraw Hill.F. Heat Transfer in Evacuated Collectors. The Liquid Transfer Module System. Thermodynamic Utilization of Collected Energy. Introduction to solar Flux observation. Geographical distribution of sun-shine and effects of weather on Solar Flux. 2. Heat Transfer alongh Thin Sheets. Environmental Thermal Infrared Flux and ETIR Model. Vertical South-facing. Solar Flux and Weather Data: Introduction. seasonally Tilted) N-S and horz. Evacuated Collectot Trade offs. Instruments such as pyranometer. Zenith Distance Flux Variation. East west horz and N-S tracking. Time of sunrise and sun-set fully Tracking collector. Correlation of sunshine with Wind Velocity. Fluid Properties. Variation of flux curves with latitude and geometry. east west tracking and N-S polar east west tracking. Introduction tom Fixed Flat plate (horizontal. 4. Standard Atmosphere. Solar Heat Availability. Parametric Relationships for Fluid Transfer. Ratio of Power Expended to Power Generated. Solar Availability: Introduction. Linear Absorber with Air Radiation Suppression Using Honeycombs Convection Suppression Using Honey-combs. fixed latitude + 15°. Comparison of theoretical curves with observation. comparison of daily output. Flat-Plate Collectors: External Marks: 60 Total Marks: 100 . Air-Transfer Systems. Solar Constant. Air Heat Transfer in Terms of Volume Rate of Flow. Differential Thermal Expansion. 3. Correlation between direct and total Insulation. Pressure Drop Relations. Problems. Zenith Distance Vs time. Fluid Mechanics. latitude Tilted. Reynolds Number.DE/ME-1. Temperature Rise. Solar flux variation dynamic. Solar Flux. Heat Transfer in Solar Collectors: Introduction. Heat Pipes. Variation of Output/Input Ratio with Solar Flux. Effect of Changing Heat-Transfer Fluid. Typical Evaluation Situation. Diurnal Variation of Direct Sunlight. Alternative Forms of the HeatRise Equation.6 SOLAR ENERGY Internal Marks: 40 1. Heat Losses in a Distributed Collector system. Peak flux Vs Average flux. Magnitude of Power Output/Input Ratio. Phyrheliometer and Sunshine Recorder. Height variation of direct sunlight. Spectrum of sun. Books 1. Effect of Selective Absorber Surface. Window Absorption Non reflection Coated Window. Heat Management with and without Phase Change.Meinel and Marjoric P. Thermal inertia. Thermal Inertia UFactor. Phase-Change Thermal Direct Conversion. Calculation of Detailed Performance. Collector Heat Balances. Peaking Effect of Back up Demands. Energy Storage. . Aden B. Thermal Storage Tank Farm. Solar Ponds. Efg Ribbon Silicon Cells Polycry Stalline silicon cells. Manufacture of Cadmium Sulfide Cells Gallium Arsenide Solar Cells. Hydrostorage Chemical Batteries Flywheels Chemical Storage. Thermonic Solar Cells. Efficiency versusTemperature Curves. Profile. Direct Conversion to Electricity: Introduction. Problems 5. Hand Book of Solar Energy. Sensible-Heat Storage. Problems. MEC Cooling system. Two stage evaporative cooling etc. Evacuated. Surface Temperature. Window Temperature. Single –Window Collector.Kreider and Fran Kreith. Thermo-electric Solar Cells. Diurnal Temperature. Direct conversion by Means of Solar Ce4lls. Application of Solar Energy (History and Survey Application) Community Heating & Cooling system. Selective Windows Facing Selective Surface Combination of Absorber and selective windows. General Properties of an efficiency Vs Change and Temperature. Solar Water pumping. Silicon Cells. Basic System Diagram. Salt Eutectics. Zoned Thermal Storage Fluid Tank. Biological Storage. Thermal Storage.Introduction. Jan F. Sample Calculation. McGraw-Hill. Addison Wesley. Manufacture of Silicon Cells. Comparison of Thermal Behaviour for Selective Windows. Compressed Air. Solar gas absorption refrigeration. Geometrical Suppression of Convection. Cadmium sulfide Solar Cells. Cooling. Variation of Efficiency with Solar Flux. An Introduction to Applied Solar Energy. Problems. Rock Thermal Storage Tank. Energy Storage: Introduction. The Bare Collector. 2.Meinel.Collector performance. 6. Double Window Collector Improvement of Performance. Latent-Heat Storage. Cylindrical Collector Structure Flat-Plate . Basic Collector Configurations. Thermal Behaviors of Solar Cells Cooled Solar Cells for Concentrating System. Selective Radioactive Cooling. two phase flow boiling pressure drop Condensation Mechanism. 2. Multiple effect evaporators.DE/ME-1. Mechanical Considerations: Codes and Standards. geometry. plate heat exchangers and plate fine heat exchangers. Heat transfer coefficients. Graw Hill. Selection of Heat Exchangers. Holman. types and applications of heat Exchangers. kettle. design criteria.Q. 3. 5. Liquid chillers. D. 3. pressure drops. compact heat exchangers and air coolers. Mc. Reboilers. External Marks: 60 Total Marks: 100 .P. 4. thermosyphen and forced circulation Reboilers. Mechanical design requirements and materials. Kern. Process Heat Transfer International Edition. type of fouling and cleaning methods. Heat Transfer. Heat Exchanger Design methodology. Graw Hill. 2. Rating and sizing methods. Two Phase Heat Exchangers: Types of Boiling. Boiling mechanisms. Mc. types of condensers and design procedures. Books 1. J. Heat Pipe Heat Exchangers: Types and design procedure and applications Installation. process parameters. pressure drops and applications. Saunders EAD. Introduction: Classification. Design procedures. Augmented surface heat Exchangers. Operation and Maintenance: Fouling factors. Longman Scientific and Technical. Evaporators. Single Phase Heat Exchangers: LMTD and NTU methods. Heat Exchangers Selection Design and Construction.7 Heat Exchanger Design Internal Marks: 40 1. John Wiley. External Marks: 60 Total Marks: 100 . Solar power plants. Coal-its storage. 6. High pressure boilers. 3. Hydro-Electric Power Plants: Classifications. prediction of load. Comparison with stream power plants. Safety aspects. 2. preparation. Tariff methods of electric energy. Site Selection. Site selection. J. methods to meet variable load. nuclear energy. Present status and future trends. Steam Power Plant: General Introduction.4. Hemisphere Publishing Corporation. Hydroelectric survey. flow duration curve. Effect of load on power plant design. Essential features. Load division among generators and prime movers. Plant layout. Radiation shielding.P Gupta. Developing trends. storage capacity. Introduction: Energy sources for generation of electric power. 4. Diesel and Gas Turbine Power Plants: Field of use. feeding and burning. Radioactive waste disposal. Power Plant Economics: Load curves. Tidal power plants. Nuclear Power Plant: Nuclear fuels. Non-Conventional Power Generation: Geothermal power plants. handling. Nuclear reactors-types and applications. dust collection. Wind power plants. Operation of combined steam and gas power plants. rainfall run-off. mass curve. hydrograph. Principles types of power plants-their special features and applications. Selection of types of generation and generating equipment. cost of electric energy. Electricity from city refuge. Performance and operating characteristics of power plants. 5. Fundamentals of Heat Exchangers and Pressure Vessels Technology. DE/ME-1. terms and conditions.8 POWER PLANT ENGINEERING Internal Marks: 40 1. components. Components and their general layout. Main components of nuclear power plant. Ash handling. 3.C. Lagrangian method. Tata McGraw Hill. Arora and S. Mach number. Khanna Publishers. The concepts of continuous. Dhanpat Rai. Photo voltaic power system. Basic concepts of Gas Dynamics and Gas Properties: Definition: Units and dimensions.R. Isentropic Flow: Introduction.K. Mach line and Mach angle. flow parameters.Nag. the momentum equation.Area Ducts with friction: . Classification of flows. Rayleigh lines. Books 1. Maximum heat transfer. Acoustic velocity. Plant Engineering. Magneto-hydrodynamic system. choking effects in simple to change. Fundamentals Equations Study of One Dimensional Flow: Continuity equation.9 GAS DYNAMICS Internal Marks: 40 External Marks: 60 Total Marks: 100 1. properties of the continuum. Power Plant Engineering. applications to the study flow of inviscid compressible fluids. 4. 5. P. The integral form of the equations of Conservations of Mass. Direct Energy Conversion Systems: Thermoelectric conversion system. Domkundwar. S.7. Flow in Ducts with Heating or Cooling: Stagnation temp. Power Plant Engineering. 2. governing equations. Critical conditions stagnation values. Momentum and energy as applied to Control Volumes. steady flow energy equation. Karman’s rules supersonic flow. 2. Thermionic conversion system. Nagpal. thrust function. change. DE/ME-1. Eulerian Method. G. Methods of describing fluid motion. Flow in constant. the dynamic equation and Euller’s equation. 3. Bernoulli’s equation. Fuel Cells. Normal Shock Waves: Formation of shock waves. Shaprio. the conical internal-compression subsonic diffuser. normal shock supersonic diffuser. Pressure. Introduction to Multidimensional Flow: The equation of continuity. Density. Fannolines. Books 1 Asher H. 6. 9. 8. weak waves.s equation. the converging diverging supersonic diffuser. Cambridge University Press. effect of varying back pressure on nozzle flow. effect of the increase of inlet Mach number and duct length. Losses in nozzle. Thermodynamics of Compressible Fluid flow. Culbert B. Oblique shocks: Oblique shock equations. Governing relations of the Normal shock. Computational Gas Dynamics. Laney. Flow through Nozzles: The Converging diverging nozzle. internal compression subsonic diffuser. shock geometry. the energy equation. the friction parameter. area ratio for complete expansion. supersonic diffuser. shock polars. effect of friction and area change. Chocking due to friction.Friction loss. the momentum equations. 10. Potential Flow. 2. Bernoulli. external compression subsonic diffuser. Flow through Diffusers: Classification of diffusers. Navier-Stock’ Equations. Mach number across shock. John Wiley. velocity gradient. compression waves. Under-expansion and over-expansion in nozzle flow. . Temperature. 7. Isothermal flow through long ducts. Mechanism of metal removal.A. Electrochemical honing. applications.Group-II DE/PE-2.0 Non Traditional Machining Processes Internal Marks: 40 1. Electrochemical deburring. Marcel Dekker Inc. Introduction to computer integrated manufacturing. Advantages Books: 1. G. Modern Machining Processes. Chemical Machining.Material removal. Limitations of conventional machining processes. Tata Mc Graw Hill 2. their classification. classification. Generation and control of electron beam. Electon-Beam Machining-. Shan.S. P. External Marks: 60 Total Marks: 100 . limitations and advantages. Electrochemical grinding.method of heat. Water Jet Machining and Abrasive Flow Machining-elements of process. elements and applications of Electrochemical Machining. application. Applications and limitations. process capabilities and limitations 6.C. Equipment's for unit. selection of electrode material. Electrochemical & Chemical Removal Processes: Principle of operation. Photochemical machining 5. Panday and H. electrode feed control. Boothroyd and W. Introduction to Flexible manufacturing system. Hot machining. Applications and limitations 3. PAM parameters. safety precautions and applications. Thermal Metal Removal Processes: Electric Discharge Machining. Fundamentals of Machining and Machine Tools. die electric fluids flushing. Hybrid Machining Processes: Concept. Advanced Mechanical Processes: Ultrasonic machining. Laser Beam machining. Knight. advantages and major applications 2. Development of Non conventional machining processes. Introduction: Latest trends in Manufacturing. Plasma Arc Machining.Mechanism of metal removal. Work measurement techniques .K Jain. Taylor & Francis DE/PE-2.F. 4.3. pre-determined motion time standards (PMTS) Determination of time standards. Gawad El-hofy Fundamentals of Machining Processes: Conventional and Nonconventional Processes. concept of value engineering. 2. Role of work study in improving plant productivity and safety. Allied Publishers 5. 5. application of value engineering. Micromotion and macro-motion study: Principles of motion economy. phases of value engineering studies. Work Measurement: Objectives. Benedict. Value Engineering: Types of values. Development of plant layout. process and combination layouts. JIT and cellular manufacturing systems. Functions of industrial engineering department and its organization. Install and Maintain. Recording techniques.time study. rating factors. Method study and work measurements and their inter-relationship. Marcel Dekker Inc. Hassan Abdel. 4. G. External Marks: 60 Total Marks: 100 . Non-traditional Manufacturing Processes. Work-study: Areas of application of work study in industry. Introduction to layouts based on the GT. Observed time. relationship of material handling with plant layouts. Product. Types of material handling equipment. work sampling. Introduction: Definition and scope of industrial engineering Role of an industrial engineering Role of an industrial engineer in industry. 6. normal time. Advanced Machining Processes. Examine. standard time. allowances. Plant Layout and Material Handling: Different types of layouts viz. Reaction of management and labour to work study. Record. Develop. V. Normal work areas and work place design. Method Study: Objectives and procedure for methods analysis: Select. 3.1 INDUSTRIAL ENGINEERING Internal Marks: 40 1. Define. basic time. Qualities of an industrial engineer. Miles. job enrichment and job rotation. Modeling Need for system modeling. 4. R. measures of effectiveness. Books 1. D. kinds of analytical methods.7. Oborne. 5. cost analysis large systems 3. continuous and discrete probability distributions. Work Study and Ergonomics. Tata McGraw Hill. Motion and time study by. Effective job design considering technological and behavior factors. McGraw Hill. 8. systems approach to modeling.S. Dhanpat Rai and Co. (p) Ltd. Ergonomics at work. D. generation of stochastic variates. feed back time lag effects. Simulation Monte Carlo simulation. feed back and managerial systems 2. combination of simple feed back systems. Gayler Shotbolt. H. Shan. Production and Operations Management Principle of analytical modeling. computer simulation External Marks: 60 Total Marks: 100 . John Wiley. 2. Bernes. Introduction to Work study. John-Wiley. DE/PE-2.2 MODELING AND SIMULATION Internal Marks: 40 1. 3. Ergonomics: Introduction to ergonomic considerations in designing man-machine systems with special reference to design of displays and controls. application of Monte Carlo methods for production systems.J. open and feed back systems. Techniques of Value Analysis and Engineering. Work Design: Concepts of job enlargement. System Simulation. formulation of model for a dynamic system and its simulation on analog computer. Macro Dynamic models. productivity definition.S. Statistical output analysis. types and measurements 2.3 OPERATIONS MANAGEMENT Internal Marks: 40 External Marks: 60 Total Marks: 100 1. Feasibility and locational analysis. et. aesthetic. economic and time factors. examples from business and industry. 2 G.H.models. long medium and short range forecasting. System Simulation with Digital Computer. S. 5. ergonomic. 4. amplitude and time scaling. DE/ME-2. John Wiley. PHI Learning. Modern Production Management. design of management game. Planning And Forecasting: Role of market survey and market research in pre-planning. smoothening and revision of forecast 4. Buffa. 3. Jackson A. Gordon. 4. McGraw-Hill. Computer Simulation Techniques. PHI Learning. Analog computer simulation. Basic analog computer components and operations. solution of linear and non-linear partial differential equations. Books 1. considerations of technical. Naylor T. al. SIMSCRIPT. Simulation languages SIMULA. objective and techniques of forecasting. 3. John Wiley . Product Design And Development: Steps involved in product design and development. Production Planning: . Use of concurrent engineering in product design and development. Need and Scope of Operation Management: Types of production system and their characteristics. Narsingh Deo. GPSS etc. Discussion of case studies. Analog Computation. S. ending and inventory control. Charry. Role of Computers in MIS. procurement. planning. Strategies. Buffa. dispatching. Tata-McGraw Hill. 5. aggregate planning. 8. Introduction to statistical quality control-control charts and sampling plans. Purpose of inventory. . Elwood S. inventory cost. Routing. Objective. Production/Operation Management. J. Techniques of production control in job shop production. E. expediting and follow up. Monks. L. Determination of EOQ. graphical and mathematical techniques of aggregate planning. inventory control systems. Modern Production Management. 3. 9. 4. Planned maintenance strategies. Maintenance Systems: Type of maintenance. Capacity and man power requirement planning. R. Material Management: Objectives. Production Control: Capacity control and priority control. Steps in designing MIS. Grant and R. 2. scheduling. Methods of physical stock control.N. quality of design. master production scheduling. Selective inventory control systems.N. MRP and MRPII Systems 5. Statistical Quality Control. Quality Control: Meaning of quality and quality control.Production planning objective and functions. Tata-McGraw Hill. long range planning. preventive maintenance.S. quality of conformance and quality of performance. Wheeler Publishing. John Wiley. Production and Operation Management. production control functions.G. Bill of material. Management of systems. Management Information Systems: Introduction to MIS. batch production and mass production systems. McGraw Hill. Leaven Worth. Nauhria and Rajnish Prakash. Lead time and reorder point. scope and functions of material management. 6. condition monitoring and total productive maintenance BOOKS: 1. storing. objective of maintenance. 7. functions of quality control. operation analysis and process planning. models. Introduction: Classification of techniques of material testing. 5.E Troxell and GFW Hauck.DE/ME-2. Davies. 2. Magnaflux methods: Basic principles. preparation of surfaces Fluorescent Penetration inspection. stiffness.H Armstrong. External Marks: 60 Total Marks: 100 . interpretation of radiograph. safety precautions. Detection of defects in ferrous and non ferrous metals. practical applications. measurement of thickness. equipment. magnetic analysis of steel bars and tubing magnetization methods. Xeroradiography. Books 1. type of Non Destructive testing methods. requirement of a good radiograph. effect of variables on radiographs. Radiographic Examination: Radiant energy and radiography. Demagnetization. Mc Graw Hill. plastics. hardness. sonic material analyzer. G. 2. W. Mechanical Inspection. Need and Significance of Non Destructive Testing methods. 3. H. proof tests. Photo stress. The testing of Engg materials. moisture in wood. Mc Graw Hill. ceramics.4 NON-DESTRUCTIVE TESTING Internal Marks: 40 1. Electrical and ultrasonic Methods: Basic principles. Photoelasticity: Concept and applications of Plane and circular polarization. X-ray and Gamma –ray equipment. flaw detection in rails and tubes (Sperry Detector). inspection medium. scope and applications. Ultrasonic testing surface roughness.E. 4. concrete test hammer. Problems solving: Defining problem.Process Management: Factors affecting process management. Total Employees Involvement (TEI): Empowering employees: team building. 5. 9.5 TOTAL QUALITY MANAGEMENT Internal Marks: 40 External Marks: 60 Total Marks: 100 1. Concept and definition of quality: Total quality control (TQC) and Total Quality Management (TQM). Benchmarking: . relevance of TQM. education and training. 3. benefits of TQM. Quality function development (QFD). Customer: Satisfaction. 8. Just-in-time (JIT): Definition: Elements. JIT implementation. 5. equipment layout for JIT system. Problem identification and solving process. Suggestion schemes. Waste elimination. Quality and Total Quality Management: Excellence in manufacturing/service. factors of excellence. plan formulation and implementation. salient features of TQC and TQM. QC tools. data collection and complaint. redressal mechanism.DE/ME-2. Total Quality Management Models. 2. workers involvement through JIT: JIT cause and effect chain. 7. quality circles. Kanban system MRP (Material Requirement planning) vs JIT system. benefits. reward and Recognition. and quality assurance system. 4. Planning Process: Policy development and implementation. Manpower planning and training. simulation of alternative External Marks: 60 Total Marks: 100 . Maintenance record keeping. ISO 9000 quality System. process and types of benchmarking. Sunder Raju. Dalela and Saurabh. fault diagnosis and condition monitoring techniques. Aditya Books. 10. Benefits. Quality Systems: Concept of quality system standards: relevance and origin of ISO 9000. Standard Publishers. ISO 9002.Zairi.L. 11. Tata McGraw Hill. Hradeskym. J. Total Quality Management Handbook. Introduction: Objective and characteristics of maintenance function. Application of work measurement in maintenance. 2. DE/ME-2. Advanced techniques of TQM: Design of experiments: failure mode effect analysis: Taguchi methods. Organization of the maintenance system. preventive and predictive maintenance. estimation of life cycle costs. ISO 9003. McGraw Hill.Definition. Operating practices in maintenance. Elements of ISO 9001. concept. Incentive payments for maintenance. BOOKS: 1. M.6 MAINTENANCE AND RELIABILITY ENGINEERING Internal Marks: 40 1. TQM for engineers. Total Quality Management . 4. Planning of Maintenance Activities: Evaluation of alternative maintenance policies breakdown. 3. Cost Aspect of Maintenance: Costs of machine breakdown. 2. 3. configuration of failure data. 2. 4. Maintenance Engineering: Maintenance requirements of mechanical. Reliability improvement: Reliability in design. 5. Sinha. Reliability Engineering. 5. East West Press. R. 3. unit and standby redundancy optimization and reliability-cost trade off. chemical control of corrosion. Safety aspect in maintenance.S Srinath. Higgins. component and system failures. Reliability: Concept and definition. uses of reliability concepts in design and maintenance of different system. John Wiley. process and service equipment. systems with spares. McGraw Hill. various terms used in failure data analysis in mathematical forms. Development of preventive maintenance schedule. McGraw Hill. event tree and numerical problems. Reliability and Availability of Engineering systems: Quantitative estimation of reliability of parts. systems. Computerized maintenance information systems. reliability in engineering. 8. tie set and cut set methods. L. redundant and stand by systems. Reliability Engineering. electrical. 4. Edward Arnold. Reliability of parallel and series elements. House keeping practices. confidence levels. Fault Tree Analysis: Introduction and importance. Breakdown time distribution. Accuracy and confidence of reliability estimation. 7.practices. reliability calculations from fault tree.H. Maintenance Planning control. . Machine failure pattern. reliability simulation. Aspect of lubrication. fault tree construction. Lindley R. total productive maintenance. A Kelly. Maintenance Engineering Handbook. component improvement element. 6. Statistical estimation of reliability indices. Books 1. Clifton. Principles of Planned Maintenance. S.K. Two bin and Kardex systems . S. Legal aspects of purchasing. XYZ and FSN: Economic order Quantity and replenishment of stocks. types of inventory. Concept of integrated material management. Inventory Control: Need and meaning of inventory. Tata McGraw Hill External Marks: 60 Total Marks: 100 .M. Purchasing and materials management. Gopal Krishnan and Sundaresan. Vendor development and vendor rating. Verma. Evaluation of inventory control performance. Management of surplus. techniques of material budgeting. VED. Factors affecting material planning. Material Management . 3. 5. Relationship of material management with other Organizational functions. functions of materials management. Functions of purchasing.7 MATERIAL MANAGEMENT Internal Marks: 40 1. Physical control of inventory: Fixed order. Legal aspects of store keeping. Material classification. Inventory costs.Material requirement planning (MRP-I) Spare parts control for maintenance purposes.DE/ME-2. Importance of material handling in store keeping. Purchasing: Purchasing principles. Materials Management. Material Planning & Budgeting: Need for material planning. Chand and Co. Techniques of material planning. Prentice Hall 3. Documentation and procedure for import. 2. Inventory control tool . Introduction: Meaning. Books 1.ABC. codification and standardization. handling equipment. store accounting and store verification. Make-or-buy decision. Factors affecting purchase decisions. scrap and obsolete items. Use of computers for inventory control 4. Concept of Just-in-Time( JIT). Material budgeting . procedures and systems. 2.Storage: Functions and importance of store keeping. types of stores. M. functions of inventory control. Dobbler and Burt.An Integrated Approach. definition.meaning and need. data communication protocol. Miller. types and modes of transmission. Clagget. relational data base management system. data base designing. classification of information. I. objectives and plans of MIS with business plans. data versus information. project planning for MIS. Davis and M. Lucas. 3. Conceptual system design. Characteristics and importance of management information systems. Use of information in the decision making process. Information and Decision Making: Concept of information. Strategic and project Planning for MIS. cost and value of information. Various approaches to system analysis and design. Prentice Hall. Inventory control. McGraw Hill 3.N standards. Data Communication concepts. storage and retrieval of data processing. Henry C. types of decisions. information needs of MIS. OSI standards for multi vendor network. Detailed system design. Data Base Management Systems: Introduction. . functions of information systems.4. Implementation. matching mission. switching networks. application of networks. External Marks: 60 Total Marks: 100 2. 2. Mudrick. decision support systems. M.8 MANAGEMENT INFORMATION SYSTEM Internal Marks: 40 1. Introduction to computerized data base management system. Management Information systems. G. Ross and James R. 4. communication controllers. Prentice Hall. analysis and design. Computer Networks and Data Communication Computer network: Local Area networks. management reports. types of information systems role of computers in management information systems. expert systems. Books 1. Joel E. Information systems for management. operating elements of MIS. decision making process. information requirements for decision making. decision making models role of information system. Analysis and design cycle for MIS.A. Information System for Modern Management. McGraw Hill. hierarchy of data processing systems. Management Information Systems (MIS): Concept. characteristics topologies network structures. characteristics of information. hardware requirements. Evaluation and Maintenance of MIS. Robert G. Starr and D. DE/ME-2. Data Communication software. Olson. profit and loss statement balance sheet. need for promotion of entrepreneurship.S. foreign exchange regulation act. term loan financial institutions. incentives for small scale industry. Publication regarding Entrepreneurship. 2.P.D. External Marks: 60 Total Marks: 100 . Ahmedabad. 3. 5. Prasanna Chandra. McGraw Hill. list of items reserved for SSI. Project Preparation. depreciation. Chand and co. Chand and co. 2. demand forecasting. E.Concept of Entrepreneurship: Entrepreneurship and small scale industry. Scouting for project ideas. project identification for an existing company. Books: 1. Financial Management: Concept and definition of financial management types of capital. S. how to start and SSI. Market and Demand Analysis: Information required for market and demand analysis. market survey. reserve and surplus. incentives for export oriented units.I. personality characteristics of entrepreneur. regulation of foreign collaboration and investment.Gupta and N. uncertainties demand forecasting. 5. means of financing. Cost of Project and Means of Financing: Cost of project. C. .Srinivasan. methods of calculating depreciation break even analysis. S. of finance. entrepreneurship development programmes (EDP). 4. 4.DE/ME-2. industrial policy. Entrepreneurship Development Practice and Planning. planning the capital structure of a new company. Entrepreneurial Development. Appraisal Budgeting and Implementation. industrial development and regulation act. incentives for units in industrially backward areas. concepts and liabilities.9 ENTREPRENEURSHIP Internal Marks: 40 1. preliminary screening. Identification of Investment Opportunities: Governmental regulatory framework. cost of production. Khanka. S. S. government assistance to SSI. Balance proportion. External Marks: 60 Total Marks: 100 . material and manufacturing process. 2. color clarification dynamics. Products Development: Definition and objective. N. Basic principles of graphic design. color as an element of design. Detailing for fabricated products in sheet metal. Huchingson R. Product promotions. K. Special relationships and composition in two and three dimensions. Matousek. Engineering Design. 3. McGraw Hill. Manufacturing and economic aspects of product development. 5. Psychological use of color form and material. 2. McGraw Hill.Group-III DE/PE-3. New Horizons for Human Factors in Design. unity and variety. Size shape mass. Role of designer in product development. Visual communication aspects of product graphics. BOOKS: 1. Industrial Design for Engineers. Svensson. Form in relation to ergonomics. product developments. 4. Product Graphics: Meaning and objectives of product graphics. 5. Dale. 3. Temporary and permanent joints: Detailing for plastic products. Visual Design: Basic elements and concept of visual design-line color. Graphics of displays and control panels. London Liifee Books Ltd.H. Product Detailing: Standard fastening and joining details in different materials. W. Form and Color: Elementary forms their characteristics and significance in design. R. Form transition.L. J. Human Factor Engineering. Mayal. colors and traditions. Mccormick (Ed). Engineering Design. 4. interrelation of colors.0 PRODUCT DESIGN AND DEVLOPMENT Internal Marks: 40 1. Speed and Feed Boxes: General requirement Design of gear trains. drilling Machine. bearings. Materials and details of spindle design. Tables and Ways: Materials. tools. Classification of motions to shape surface. predilection control. Development of Kinematics scheme. Design of Kinematics Scheme: Methods to determine transmission ratios for drives. types of bearings and their selections. Feed boxes characteristics of feed mechanism. Determination of number of teeth on gears. remote control safety devices. 7. Machine Tools Control Systems: Requirement of control system selection and construction of control systems Mechanical control system. speed changing devices. 5. Spindle bearings. 3. drive and feed drive. Kinematics of Machine Tools: Kinematics or gearing diagram of Lathe. Spindle Design and Spindle Bearings: Main requirement. tool chatter.DE/PE-3. Bearing Materials BED.. Introduction: General requirements to machine tools. Main. Books: External Marks: 60 Total Marks: 100 . Machine tool design recommendations.1 MACHINE TOOL DESIGN Internal Marks: 40 1. 4. Columns. 6. typical constructions and design. Milling Machine etc. Machine Tool Dynamics: Dynamic performance. dynamic and elastic system of Machine. 2. reversing motion etc. types of Rapid traverse mechanisms. minimum of transmission groups. Periodic motion. Machine tool drives for rectilinear motion. 8. speed boxes types. Dynamics of cutting forces. principles specification of Machine tool. variable devices. K. Dynamic Programming: Introduction to deterministic and probabilistic dynamic programming. 6. Optimization of transportation and assignment using different methods considering the concept of time and cost function. N. Sen and Bhattacharya. . 2.K. Transportation and Assignment Models: Various initial basic feasible solutions methods. Replacement ofitems whose maintenance and repair costs increase with time. Basu and D. Machine Tool Design. Classification of mathematical models: variousdecision making environments. Acherkan. Four Volumes. CBS Publishers. Introduction to duality theory and sensitivity analysis. Queuing Theory: Types of queuing situation: Queuing models with Poisson's inputand exponential service. 4. N. Oxford and IBH. Replacement Models: Replacement of items that deteriorate. Design of machine tools. 2. 3. 3. 5.K. Linear Programming: Formulation of linear mathematical models: Graphical and simplex techniques for solution of linear programming problems. their application to simple situations.1 OPTIMIZATION TECHNIQUES Internal Marks: 40 External Marks: 60 Total Marks: 100 1. Tata McGraw Hill. DE/PE-3. Pal. Mehta. replacement of itemsthat fail suddenly.1. Machine Tool Design. Big M method and two phase method. Mir Publishers. Introduction : Origin of OR and its role in solving industrial problems : Generalapproach for solving OR problems. S. 5. Machine Tools Design. Definition of Process Planning. analysis of time bound project situations. S. group replacement policy.3 TOOL DESIGN Internal Marks: 40 1. Gupta and D. Hydraulic and pneumatic actuation of clamping devices.M Wagner. Process Planning: Product Engineering.replacement of items whose maintenance costs increase with timeand value of money also changes. 4. 3. construction of net works. 8.S. Various devices for location and clamping. H. crashing of network for cost reduction. Operations Research. Hiller and G. Principles of Operations Research.S. Prentice Hall. Problems related to the topic. Process Engineering.K. Network models: Shortest route and traveling sales . A Management Guide to PERT/CPM Wiest & Levy Prentice Hall DE/ME-3. Contents of Process Plan.I. lathe fixture. 2. jig bushes. 2. External Marks: 60 Total Marks: 100 . 7. Non-linear Programming Models: Introduction to non-linear programming models. BOOKS: 1. Process Operations. Process Planning Sheet. individual replacement policy. methods of locations and clamping. P. grinding fixtures and their classification. Hira. type of drilling jigs. Libermann. Planning and Tooling for Low Cost Planning. Holden Ray. use of standard parts of jig design. Steps of Process Planning. Jigs and Fixture: Principles of jig and fixture design. milling fixtures. PERT &CPM introduction.man problems.identification of critical path. Chand & Co. indexing devices. Principle of degrees of freedoms. F. Introduction to Operation Research. slack and float. Tool Layout for Turrets: Characteristics of Turret lathes. Indian Standards on surface finish. fundamentals of Gauge Design. punches and strippers. buffing super finishing etc. Fundamentals of Tool Design. methods of holding jobs on the Turret lathe. 6. Turret type automatic. . Gauge makers tolerance. lapping. Factors affecting surface finish.Chand Publication. 2. Economics of tooling. Effect of surface quality on Functional properties of machine parts. care of Gauges. minimum cost analysis. Measurement of surface finish. Break even point analysis. ASTM. 7.Sharma. S. Plain Gauges. 5. Books: 1. allowance for wear. operation sheet. Universal chucking equipment. compound dies and combination dies for press tool operation forging die design for drop and machine forging parts. operation sheet and tool layout. Mc Graw Hill 3. Evaluation of surface finish. Gauges: Limits and fits. Donaldson. Die Design: Components of die design. cam layout. time required for each operation. tool layout. Tooling Costs: Estimating cost of a product. 4. Tool Layout for Automatics: Classification of Automatics. Differences between capstan and turret lathes. universal bar equipment. Cole: Tool Design. estimating costs of tools.3. Finishing operations like honing. Tool Design. sketches of stock stops. Design procedure for progressive dies. tool layout procedure. Practical application of Taylor's principles of limit gauging. Surface Finish: Elements of surface finish. 8. A Textbook of Production Engineering. Limitation of Limit Gauging. C. methods of holding punches. Relationship of surface finish to the production methods. design of die blocks. 4. P.C. types of Gauges. DE/ME-3.4 FINITE ELEMENT METHOD Internal Marks: 40 1. Introduction: General description of the method summary of the analysis procedure 2. Discretisation of the domain: Type of elements, location of nodes, number of elements, simplification on offered by physical configuration of body, node numbering scheme. 3. One and Two Dimensional Problems: Introduction, coordinates and shape functions, Potential energy approach, Galerkin Approach, Assembly of the global stiffness matrix and load vector , FEM equations and treatment of boundary conditions, quadratic shape functions, Two dimensional problems using constant strain triangles 4. Axisymmetric solids subjected to axisymmetric loadings: Axisymmetric formulation, FEM using triangular element, problem using boundary conditions. 5. Static analysis: Plain and three Dimensional Trusses, Assembly of global matrix for the banded and skyline solutions, Beams and frames in various different conditions. 6. Dynamic Analysis: Dynamic equation of motion, consistent mass matrix for truss element frame element and triangular plate element, evaluation of eigen values and eigen vectors. 7. Solution of finite element equations: Direct integration methods, central difference method, Houbolt method, Wilson method, Newmark method, mode superposition method, Books: 1. Bathe, Finite Element Procedures in Engineering Analysis, Prentice Hall. 2. Chandrupatla and Belegundu, Introduction to Finite Element in Engineering, Prentice Hall. 3. Cook, Concepts and Applications of Finite Element Analysis, John wiley. External Marks: 60 Total Marks: 100 DE/ME-3.5 EXPERIMENTAL STRESS ANALYSIS Internal Marks: 40 1. Basic Elasticity: Laws of stress transformation, principal stresses and principal planes, Cauchy's stress quadric strain analysis, strain equations of transformation, Cauchy's strain quadric, stress, strain relationship. 2. Two Dimensional Photoelasticity: Stress optics law, Optics of polarisation plane and circular polariscope, dark and light field arrangements, fringe multiplication, fringe sharp ending, compensation techniques, commonly employed photo elastic materials. 3. Dimensional Photoelasticity: Neuman's strain optic relationship, stress freezing in model materials for three dimensional photoelasticity, shear difference method for stress separation. 4. Birefringence Coatings: Sensitivity, reinforcing effects, thickness of birefringence coatings. 5. Electric Resistance Strain Gauges: Gauge construction and installation, temperature compensation, gauge sensitivities, gauge factor, corrections for transverse strain effects, factors affective gauge relation, rosetters Rosetre analysis, potentiometer and whetstone's bridge circuits for strain measurements. 6. Brittle Coatings: Introduction, coating stresses and failure theories, different types of crack patterns, crack detection composition of brittle coatings, coating cure, influence of atmospheric conditions, effects of biaxial stress field. Books: 1. Dally and Rilley, Experimental Stress Analysis, McGraw Hill. 2. Dow and Adams, Experimental Stress Analysis and Motion Measurement, Prentice Hall. 3. Durelly and Riley, Introduction to Photo Mechanics, Prentice Hall. External Marks: 60 Total Marks: 100 DE/ME-3.6 INDUSTRIAL TRIBOLOGY Internal Marks: 40 1. Introduction: Tribological considerations, Nature of surfaces and their contact, Physic mechanical properties of surface layer Geometrical properties of surfaces, methods of studying surfaces, Study of contract of smoothly and rough surfaces. 2. Friction and Wear: Role of friction and laws of static friction, causes of friction , adhesion theory, Laws of rolling friction, Friction of metals and non-metals; Friction measurements. Definition of wear, mechanism of wear, friction affecting wear, wear measurement, Wear of metals and non-metals. 3. Lubrication and Lubricants: Introduction, dry friction, Boundary lubrication, classic hydrodynamics, hydrostatic and elasto hydrodynamic lubrication, Functions of lubricants, Types of lubricants and their industrial uses, properties of liquid and grease lubricants; lubricant additives , general properties and selection. 4. Special Topics: Selection of bearing and lubricant, bearing maintenance, diagnostic maintenance of tribological components, lubrication systems, Filters and filtration. Books: 1. O'Conner and Royle, Standard Hand Book of Lubrication Engg., McGraw Hill. 2. Halling and Wykeham, Introduction to Tribology, Publications Ltd. 3. Raymono O.Gunther, Lubrication, Bailey Bros and Swinfan Ltd. 4. PT Barwll, Rearing Systems, Principles and Practice,Oxford press. 5. A Cameron, Basic Lubrication Theory, Wiley (Indian Edition). External Marks: 60 Total Marks: 100 2. Engg Plasticity. 2. Microprocessor based controllers and Mechatronics Approach. Ludwig’s and Karunes equations). Yield Criteria and Flow Rules: Tresca theory & Von-Mises yield criterion. Application of load bounding to plane strain problems. Load Bounding: The lower bound theorem. Introduction to Mechatronics: Definition and approach of Mechatronics.7 THEORY OF PLASTICITY Internal Marks: 40 1. Calladina. basic equations. Geiringer’s Velocity equation. Van Nostrand. Books 1. 2. Applications of slip line field theory to plane strain problems. 3.8 MECHATRONICS Internal Marks: 40 1. Pergmean Press. Hencjy’s first theorem. Johanson and Miller. External Marks: 60 Total Marks: 100 DE/ME-3. Measurement and Control Systems. slip lines. 4. Plasticity for mechanical Engineers. their geometrical representation. Slip Line Field Theory: Two-dimensional plasticity. Bauschinger effect-yield locus.DE/ME-3. Sensors and Transducers: External Marks: 60 Total Marks: 100 . the upper bound theorem and their corollaries. yield surface. approximate equation for stress strain curves (Ramberg-Osgood. experimental evidence for the criteria. Introduction to Plasticity: Idealized stress-strain systems. liquid level. temperature. fluid pressure. DC/AC Motors. Kuo. digital signals. S. pressure and process control valve. light sensors. Microprocessor Based Project: Assemble a suitable system using microprocessor kit for its control. Proximity. Displacement.Performance Terminology. Position. Pneumatic and hydraulic systems 5. Solenoid. Pearson Education. Automatic Control Systems. 4. Solid State Switches. . Mechatronics. pulse modulation 4. Stepper Motors 6. 7. Books: 1. Rafiquzzaman. velocity. force. Boennett. Embedding a microprocessor into a Mechatronics system. Protection. Directions. W. Prentice Hall. procedure for selection. Instruction set. Microprocessors. 3. Prentice Hall. Multiplexes and digital signal processing. Real time computer controls. Microprocessor and Its Application: Architecture of Microprocssor 8085. 2. Pneumatic and Hydraulic Systems: Actuation systems. Bolton. Electrical Actuation System: Mechanical Switches. Signal Conditioning: Op Amp. 3. Benjamin C. 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