Brochure_Lysaght Klip-Lok Optima

NS BLUESCOPE LYSAGHT SINGAPORELYSAGHT® KLIP-LOK® OPTIMA™ Structural Solutions The Widest Concealed-Fixed Cladding Roofing & Walling Solutions House Framing Solutions 02 kg/m2 4.23 4.90 4. Base Metal Thickness (mm) Total Coated Thickness (mm) kg/m 0.65 0.42 0. making it superior to any other concealed-fixed cladding. A patented innovation. a bold rib makes a strong statement rising from flat pans which are transverse micro-fluted. Longitudinal fluting is also available from the mobile rollformer for long length spring-curved applications.47 0. the long. which can be laid in place and fixed simpler and faster than ever before. Visually.42 0.47 0. Our extensive research shows that its conceal fixed system and long lengths make it the best profile for controlling Finishes ZINCALUME® steel Clean COLORBOND® steel ZINCALUME® steel Clean COLORBOND® steel ZINCALUME® steel Clean COLORBOND® steel thermal expansion and contraction.65 4.32 4. the wide-cover LYSAGHT® KLIP-LOK® OPTIMATM ensures economy as well as ease of installation and is suitable for both general and coastal environments. LYSAGHT® KLIP-LOK® OPTIMATM is truly a superior product.53 0.48 0.2 LYSAGHT® KLIP-LOK® OPTIMA™ LYSAGHT® ® ™ KLIP-LOK OPTIMA The Widest Concealed-Fixed Cladding LYSAGHT® KLIP-LOK® OPTIMATM is the new generation of high-strength cladding that spans wider and offers better uplift performance than other comparable profiles. which are easier to drive. CONCEALED-FIXING With no exposed fasteners. We have patented this outstanding innovation. The clip gives roofers the ability to accommodate up to 50mm of insulation.87 5.60 0.98 6.95 6.15 * * Non standard offer SIMPLE. At the heart of our system is our fixing clip. TRANSVERSE FLUTING Our patented transverse fluting significantly adds to the performance of this revolutionary product. head screws. LYSAGHT® KLIP-LOK® OPTIMATM is now available in rolled onsite lengths and an extra thickness.48 0.53 0. LOW-COST.08 * 6.39 4.60 0. straight lines of LYSAGHT® KLIP-LOK® OPTIMATM remain clean and smooth. • • • • LYSAGHT® KLIP-LOK® OPTIMATM is the new generation of our wide-cover concealed-fixed cladding.80 4. This is because the KL98 clip is fixed with hex. .30 4. – 15mm Width: + 4mm.65 BMT (mm) / TCT (mm) 0.42/0. AZ150 (550MPa minimum yield stress.60/0.48mm & 0. Factory sheets cut to order subject to maximum transportable length.60/0. The standard Clean COLORBOND® steel offers a full range of contemporary colours suitable for all building projects.53 0. LENGTHS Long length are available for roll on site. 150g/m2 minimum coating mass). α = 12 x 10-6 (coefficient of linear expansion for steel) T = temperature change in °C L = sheet length in mm COLOURS LYSAGHT® KLIP-LOK® OPTIMATM is available in an attractive range of colours in Clean COLORBOND® steel and in unpainted ZINCALUME® aluminium/zinc alloy-coated steel. The Clean COLORBOND® prepainted steel complies with AS/NZS 2728:1997.LYSAGHT® KLIP-LOK® OPTIMA™ 3 PRODUCT PROFILE MATERIAL SPECIFICATIONS LYSAGHT® KLIP-LOK® OPTIMATM is made from: • ZINCALUME® aluminium/zinc alloy-coated steel complying with AS-1397 2001 G550. 0. ZINCALUME® steel provides a minimum of twice the life of conventional galvanised steel in the same environment.65 Roofs (mm) Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang 850 900 1450 150 450 1000 1200 2200 200 500 1500 1500 3000 250 550 850 1050 1450 150 450 1000 1200 2200 200 500 1500 1500 3500 250 550 Walls (mm) Single Span End Span Internal Span Overhang 1550 1550 2700 150 2000 2300 3600 200 2500 2700 3600 250 1900 1900 3075 150 2400 2500 3600 200 2500 2700 3600 250 . – 4mm The equation L = α x T x L gives an indication of the sheeting extent or contraction ( L). TOLERANCES Length: + 0mm.42/0.48/0. MINIMUM ROOF PITCH Our unique anti-capillary side lap allows you to use LYSAGHT® KLIP-LOK® OPTIMATM on roof pitches from as low as 2 degree (1 in 30).60mm 980 mm 43 mm PERFORMANCE MAXIMUM SUPPORT SPACINGS LYSAGHT® KLIP-LOK® OPTIMATM Without Edge Stiffeners Type of Span 0.47 With Edge Stiffeners BMT (mm) / TCT (mm) 0. They are custom cut to required lengths.53 0. Make allowance for thermal expansion or contraction for long length roofs at sheeting ends.48/0.42mm. PHYSICAL PROPERTIES OF LYSAGHT® KLIP-LOK® OPTIMATM Steel Grade (MPa) G550 (550MPa minimum yield stress) Effective Width of Coverage 980mm Depth of Rib 43mm Minimum Recommended Roof Pitch Base Metal Thickness 2° (1 in 30) 0.47 0. It can also be used on walls. 72 1.40 0. .4 LYSAGHT® KLIP-LOK® OPTIMA™ • For roofs: the data are based on foot-traffic loading.76 1.79 0.36 * A capacity reduction factor of 0. • For walls: the data are based on pressures (see wind pressures table).53 1.30 0. Kl = 2 for single and end spans.05 0.32 0.45 0.77 3.25 - End Serviceability Strength* 1.27 0.71 1.01 0.16 1.04 0.22 0.53mm TCT Without edge stiffener (mm) Span type 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 Single Serviceability Strength* 1.76 1.72 1.20 2.68 0.99 1.60mm BMT / 0.91 Internal Serviceability Strength* 0.10 Internal Serviceability Strength* 2.96 2.67 0.49 2.42mm BMT / 0.90 1.25 1.56 1.46 0.59 1.07 0.18 2.28 0.58 1.41 1.05 1.72 3.40 0. Kl = 1.82 1.30 1.85 Topography factor = 1 Design wind speed Strength Limit State (with above factors) = 40.81 1.94 0. please seek advice from our information line. Kl = 1.94 3.40 1. These capacities are based on tests conducted at BlueScope Steel’s NATA registered testing laboratory using a direct pressure testing rig.05 2.67 2.85 0.24 LYSAGHT® KLIP-LOK® OPTIMATM 0.73 0.11 0.53 0.85 1.41 1.76 3.30 0.2m/sec Basic wind speed (Strength Limit State) = 40m/sec Terrain category co-efficient = 1 Shielding factor = 1 Topography factor = 1 Design wind speed Strength Limit State (with above factors) = 40m/sec MAXIMUM ROOF LENGTHS FOR DRAINAGE MEASURED FROM RIDGE TO GUTTER (m) Peak rainfall Roof Slope (degrees) intensity (mm/hr) Walls Cpe = -0.20 1.00 1.83 2.48mm BMT / 0.39 0.47mm TCT Without edge stiffener (mm) Span Type 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 Single Serviceability Strength* 0.9 is applied to strength capacities.74 1.15 1.14 2.45 0.5 for internal spans Cpi = +0.34 0.00 0.60 1.76 0.28 0.48 0.91 0.12 1. Roofs Cpe = -0.65mm TCT Without edge stiffener (mm) 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 Single Span type Serviceability Strength* 1.27 0.59 1.10 1.97 0.66 1.62 1.54 2.25 1.69 1.15 2.03 3.58 0.87 1.50 1.18 2.36 0.41 0.16 2.54 1.67 1.9.90 1.39 0.03 1.34 1.45 1. For assistance in design of roofs with penetrations.43 0.38 1.53 3.64 1.65.98 LYSAGHT® KLIP-LOK® OPTIMATM 0.00 0.19 0.61 0.21 1.82 3.02 0.10 0.73 0.74 1.20 0.85 1.29 1.83 1.34 3.00 2.64 1.85 0.39 1.79 1. LYSAGHT® KLIP-LOK® OPTIMATM : LIMIT STATE WIND PRESSURE CAPACITIES (kPa) LYSAGHT® KLIP-LOK® OPTIMATM 0.70 1.52 0.17 2.13 0.82 0.83 Shielding factor = 0.92 0. Kl = 2 for single and end spans.31 0.77 1.86 1.80 1.21 0.52 0.50 1.58 1.94 1.69 1.68 1.20 0.69 0.61 0.75 1.97 - End Serviceability Strength* 1.12 0.04 0.11 2.57 1.57 1.86 0.50 0.33 1.99 2.33 0.35 0.32 1. • Table data are based on supports of 1mm BMT.69 2. Basic wind speed (Strength Limit State) = 57m/sec Terrain category co-efficient = 0.21 1.5 for internal spans Cpi = +0.06 1.78 - End Serviceability Strength* 0.25 0.16 Internal Serviceability Strength* 1.71 1.49 1.95 1.63 1.78 1.05 1.64 1.89 1.2 These spacings may vary by Serviceability and Strength Limit States for particular projects.73 1.53 1.2 2 3 4 5 8 10 100 502 588 663 732 873 1003 150 334 392 442 488 582 669 200 251 294 331 366 436 502 250 201 235 265 293 349 401 300 167 196 221 244 291 334 400 125 147 166 183 218 251 500 100 118 133 146 175 201 Penetrations will alter the flow of water on a roof.26 0. Metal.02 2.74 0.42 MM BMT / 0.20 2.0mm.73 3.26 1.80 0. The pressure capacities for strength have been determined by testing the cladding to failure (ultimate capacity).99 LYSAGHT® KLIP-LOK® OPTIMATM 0.76 0.19 2. .04 1.30 0.48 0.33 0.01 2.95 1.39 2.64 0.09 0.44 3.1992 Resistance to Wind Pressure for Non-cyclonic Regions.00 0.71 3.78 1.32 2.94 1.63 - End Serviceability Strength* 1.66 1.70 0.38 0.63 2.79 2.12 0.53mm TCT With edge stiffener (mm) Span type 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 Single Serviceability Strength* 2.25 0.55 * A capacity reduction factor of 0.85 3.07 1.65mm TCT With edge stiffener (mm) Span type 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 Single Serviceability Strength* 3.07 1.19 0.26 0.09 3.48 mm BMT / 0.65 1.9 is applied to strength capacities.69 1.74 1.1 . For material less than 1.64 1.46 2.44 1.27 - End Serviceability Strength* 1.38 3.45 1.26 2.04 0. and AS 4040.46 0.07 6.2 .96 1.98 1.05 5. seek advice from our information line.78 1.03 3.54 3.80 1.07 0.64 1.76 1.85 2. Testing was conducted in accordance with AS 1562.56 1. using the direct pressure-testing rig.72 1.70 1.03 1.88 1.33 0.68 0.26 1.34 2.61 3.47 1.48 0.56 1.81 0.52 3.57 7.19 0.15 1.74 1.33 0.85 2.5 LYSAGHT® KLIP-LOK® OPTIMA™ LYSAGHT® KLIP-LOK® OPTIMATM : LIMIT STATE WIND PRESSURE CAPACITIES (kPa) LYSAGHT® KLIP-LOK® OPTIMATM 0.32 0.80 2.01 2.60 mm BMT / 0.81 0.24 0.34 1.89 1.18 2.29 2.10 0. The pressure capacities for serviceability are based on a deflection limit of (span/120) + (maximum fastener pitch/30).92 0.33 1.47MM TCT With edge stiffener (mm) Span type 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 Single Serviceability Strength* 2.43 3.16 1.29 LYSAGHT® KLIP-LOK® OPTIMATM 0.81 1.79 1. G550 steel.53 3.58 2.19 4.33 3.29 0.89 1.61 1.78 1.29 4.79 1.78 7.1992 Design and Installation of Sheet Roof and Wall Cladding .65 0.40 0. The wind pressure capacity table is determined by full scale tests conducted at BlueScope Lysaght’s NATA-registered testing laboratory.67 1.59 1.17 0.29 1. These capacities are based on tests conducted at BlueScope Steel’s NATA registered testing laboratory using a direct pressure testing rig.55 1.15 - End Serviceability Strength* 2.97 2.10 1.90 0.17 1.64 1.14 1.05 0.08 4.07 0.54 1.90 0.51 0.69 1.56 8.70 3.81 0.12 Internal Serviceability Strength* 2.24 1.83 0.62 3.05 Internal Serviceability Strength* 0.92 1.60 0.18 Internal Serviceability Strength* 1.36 2.65 4. These pressures are applicable when the cladding is fixed to a minimum of 1.96 3.87 1.53 0.71 1.0mm thick.77 1.81 3.60 5.06 1.53 1.81 1.69 1.45 0.26 0.71 0.40 0.05 5. LIMIT STATES WIND PRESSURES LYSAGHT® KLIP-LOK® OPTIMATM offers the full benefits of the latest methods for modelling wind pressures.53 0.36 2.43 3.42 4.44 0.13 2.46 2.56 2.76 1.54 4.54 2.48 1. Be careful when moving between supports. TURN UP-DOWN TOOLS On all roofs of pitches less than 15 degrees. swarf and other objects.” EXTRA VERSATILITY OF MOBILE ROLLFORMING The mobile rollformer delivers on-site rolling for extra long lengths. avoid ribbed soles that pick up and hold small stones. CURVING Please contact your nearest NS BlueScope Lysaght office for spring curving advice. don’t drag tools over material. depending on the density and thickness of the insulation. • Fasteners should comply to AS3566. highly not recommended for end-lapping. Class 3 or Class 4. Tools are available for both applications. Fasteners without Insulation Fixing to steel up to 0. free carbon. Cut materials over the ground and not over other materials. MAINTENANCE Optimum product life will be achieved if all external walls are washed regularly. Walk at least one pan away. Handle materials carefully to avoid damage: don’t drag materials over rough surfaces or each other. bare steel and green or some other chemicallytreated timbers are not compatible with this product. • into metal: there should be at least three threads protruding past the support you are fixing to.14 x 30 OR Type 17 Self screws with hex & washer-head 12 . Don’t allow any contact of the product with those materials. we recommend a circular saw with a metalcutting blade because it produces fewer damaging hot metal particles and leaves less resultant burr than a carborundum disc does.14 x 30 Self drilling. Do not walk in the pan immediately adjacent to flashings or translucent sheeting. and therefore. you may need to increase the length of the screws given below. but the Shankguard must not reach that support. self tapping screws 12 .75mm to 3mm BMT Fixing to timber Self drilling. If there are doubts about the compatibility of other products being used. self tapping wood screws with hex & washer-head Softwood: 12 . Always wear smooth soft-soled shoes. SEALED JOINTS For sealed joints use screws or rivets and neutral-cure silicone sealant branded as suitable for use with galvanised or ZINCALUME® steel. END LAPS/EXPANSION JOINTS “LYSAGHT® KLIP-LOK® OPTIMA™ is designed to minimize water penetration. wipe it with a clean cloth to dry thoroughly. Please contact your nearest BlueScope Lysaght office for more information.11 x 40 Hardwood: 12 . . Sweep all metallic swarf and other debris from roof areas and gutters at the end of each day and at the completion of the installation. ask for advice from our information line.75mm BMT Fixing to steel 0. If stacked or bundled product becomes wet. self tapping screws with hex & washer-head 12 . separate it.11 x 25 Self drilling. In some cases the mobile rollformer has the unique ability to ‘roll-to-roof’ saving you time and money for transport and craneage. protect from swarf. Similarly.6 LYSAGHT® KLIP-LOK® OPTIMA™ METHOD STATEMENT AND GENERAL NOTES WALKING ON ROOFS Keep your weight evenly distributed over the soles of both feet to avoid concentrating your weight on either heels or toes. nor discharge of rainwater from them onto the product. Failure to do so can lead to surface staining when the metal particles rust. If you are designing for more than maximum transportable length. Supporting members should be coated to avoid problems with underside condensation. or unusually corrosive environments. the high end of all sheets must be turned up to stop water from being driven under the flashing and into the building. CUTTING For cutting thin metal on site. METAL & TIMBER COMPATIBILITY Lead. severe industrial. • into timber: the screw must penetrate the timber by the same amount that the recommended screw would do if there were no insulation. LYSAGHT® KLIP-LOK® OPTIMA™ can be rolled on-site. Areas not cleaned by natural rainfall (such as the tops of walls sheltered by eaves) should be washed down every six months. NOTCHING TOOL A tool is available for on-site notching of transverse flashings and cappings. When the screw is properly tightened: STORAGE AND HANDLING Keep the product dry and clear off the ground. FASTENERS Where insulation is to be installed. the pans at the gutter end must be turned down to stop water running back along the underside of the sheets. ask for advice from our information line. copper. ADVERSE CONDITIONS If this product is to be used in marine.11 x 25 Note: use two screws per clip. 3. LYSAGHT® SPANDEK® HI-TEN sheet to fully support bottom of gutter along whole length Box gutter bracket (adjustable for fall) COMMERCIAL RAINWATER SOLUTIONS A TOTAL SOLUTION NS BlueScope Lysaght provides a broad range of roofing and rainwater products for industrial building solutions which complement long length LYSAGHT® KLIP-LOK® OPTIMATM. * Warranty terms and conditions apply. . Box gutter systems can be more complex and are thoroughly treated in AS/NZS 3500. When a NS BlueScope Lysaght warranty* is granted. flashings and cappings. whichever type is appropriate. All designs can be complemented with our complete range of square and round downpipes and rainwater accessories.104R -0. NON-CYCLONIC AREAS The information in this brochure is suitable for use only in areas where a tropical cyclone is unlikely to occur as defined in AS 1170. Our gutter systems can be tailor-made for your project. A company with a reputation for consistently producing top quality products at competitive prices. We manufacture the perfect guttering system for your structure.1 60 80 Table summarises the proposed relationships between 3 s gust wind speed and return period for the five levels in the handbook (see map).142R -0. covering everything you could need from gutters and downpipes.2:1998. To ensure quick and easy installation there is also a full range of matching fixing clips. so they’ll stand up to years of the harshest Australian climate.2-2002. Wind speeds versus return period (3 s gust. open country terrain) Handbook Level Description Equation for VR 70 .1 44 57 IV Strong typhoons/ tropical cyclones 122 . Our products are backed by a performance warranty* for up to 25 years. 10 m height. Our domestic rainwater goods are manufactured from ZINCALUME® steel with Clean COLORBOND® steel colours available.92R -0.LYSAGHT® KLIP-LOK® OPTIMA™ 7 LYSAGHT® RAINWATER GOODS Whether you’re searching for a distinctive look for a new home or looking for an economic solution for a large commercial project BlueScope Lysaght offer an extensive range of rainwater solutions. It is assumed that the gutters will have a gradient steeper than 1:500. The choice of colours and styles is extensive.1 39 45 III Severe thunderstorms and moderate or weakening typhoons/tropical cyclones 106 .1 32 40 I Strong thunderstorms and monsoon winds II Moderately severe thunderstorms and extra-tropical gales 67 . to fascia. Map and table (below) taken from HB212-2002. The values are for 50 years and 500 years return periods.1 52 66 V Very strong typhoons/ tropical cyclones 156 . as well as fasteners and fixing clips.41R -0.56R V50 V500 -0. it guarantees in writing that your products will perform exactly to specifications when installed and maintained in accordance with our recommendations. WHY YOU SHOULD ALWAYS INSIST ON BLUESCOPE LYSAGHT When you specify LYSAGHT® products you have the added advantage of dealing with a company whose expertise and experience with steel stretches back for well over a century. COMMERCIAL/INDUSTRIAL DRAINAGE SYSTEMS Box gutter There is a standard procedure for designing the drainage of a roof using an eaves & gutter system. Sarawak . Putrajaya Bungalow.8 LYSAGHT® KLIP-LOK® OPTIMA™ PROJECT REFERENCES Choa Chu Kang Sports Complex NRE. LYSAGHT® KLIP-LOK® OPTIMA™ 9 PROJECT REFERENCES Kuching Airport. Sarawak Changi International Airport. Sarawak King Centre. Terminal 1 . com. JURONG TOWN. mechanical. are registered trademarks of BlueScope Steel Limited. LYSAGHT®.Trusted Partner for Building Systems COATING COLOUR CHOICES DESIGN FLEXIBILITY DURABILITY / SECURITY HI-TECH PRODUCTION RECYCLING TERMITE PROOF THERMAL EFFICIENCY NS BLUESCOPE LYSAGHT SINGAPORE PTE LTD 18 BENOI SECTOR. SINGAPORE 629851 TEL: 65-6264 1577 FAX: 65-6265 0951 WARRANTY www. All rights reserved.sg SGSUPPORT@bluescopesteel. please contact: +65 6264 1577 Copyright © by BlueScope Steel Limited.lysaght. recording or otherwise. or transmitted in any form or by any means. electronic. KLIP-LOK®. ZINCALUME® and COLORBOND®. No part of this brochure shall be reproduced. BlueScope is a trademark of BlueScope Steel Limited.com. stored in a retrieval system. 04 2015 . photocopying. For more information. *Warranty terms and conditions apply. without written permission from BlueScope Steel Limited.